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    Welding Procedure Specification: Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

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    S Gouda
    This welding procedure specification outlines the requirements for welding 2-inch and larger pipes made of 5AG1 base metal using gas tungsten arc welding and shielded metal arc welding. Key details include preheating the joint to a minimum of 177°C, maintaining the interpass temperature below 250°C, and post-weld heat treating the welded joint from 732°C ± 25°C for a minimum of 2.4 minutes per millimeter. Argon gas is used for shielding and purging, and the welding progression is uphill using ER90S-B3 and E9018-B3 filler metals deposited in multiple stringer beads and weaves.

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    Welding Procedure Specification: Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

    Uploaded by

    S Gouda
    57 views1 page
    This welding procedure specification outlines the requirements for welding 2-inch and larger pipes made of 5AG1 base metal using gas tungsten arc welding and shielded metal arc welding. Key details include preheating the joint to a minimum of 177°C, maintaining the interpass temperature below 250°C, and post-weld heat treating the welded joint from 732°C ± 25°C for a minimum of 2.4 minutes per millimeter. Argon gas is used for shielding and purging, and the welding progression is uphill using ER90S-B3 and E9018-B3 filler metals deposited in multiple stringer beads and weaves.

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    PP27 rev2

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    This welding procedure specification outlines the requirements for welding 2-inch and larger pipes made of 5AG1 base metal using gas tungsten arc welding and shielded metal arc welding. Key details include preheating the joint to a minimum of 177°C, maintaining the interpass temperature below 250°C, and post-weld heat treating the welded joint from 732°C ± 25°C for a minimum of 2.4 minutes per millimeter. Argon gas is used for shielding and purging, and the welding progression is uphill using ER90S-B3 and E9018-B3 filler metals deposited in multiple stringer beads and weaves.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    57 views1 page

    Welding Procedure Specification: Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

    Uploaded by

    S Gouda
    This welding procedure specification outlines the requirements for welding 2-inch and larger pipes made of 5AG1 base metal using gas tungsten arc welding and shielded metal arc welding. Key details include preheating the joint to a minimum of 177°C, maintaining the interpass temperature below 250°C, and post-weld heat treating the welded joint from 732°C ± 25°C for a minimum of 2.4 minutes per millimeter. Argon gas is used for shielding and purging, and the welding progression is uphill using ER90S-B3 and E9018-B3 filler metals deposited in multiple stringer beads and weaves.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 1

    Dodsal Pte Ltd

    Q-Chem Ethylene Project


    Doha, Qatar
    Job No : 7979/G2/010 WELDING PROCEDURE SPECIFICATION
    1 7979/WPS/PP/27 Rev.2 Date:22.04.01 Supporting PQR : DOD/Q-Chem/PQR/03 Dated :26.02.01
    2 Joint Design Refer Attachment Joint Design
    3 Backing None
    4 Joint Prep. Machining and/or Grinding
    5 Base Metal Spec. 5AG1

    6 Base Metal A335 P22, A234 Gr.P22 CL1


    Refer Attachement
    7 Pipe Dia Range 2"NB & Above
    8 Thickness Range >13mm to 36.56mm (GTAW-7.2mm,SMAW-29.36mm)
    9 Process GTAW SMAW
    10 Type Manual Manual
    11 F.No 6 4
    12 A.No 4 4
    13 S.F.A No. 5.28 5.5
    14 AWS No. ER90S-B3 E 9018-B3

    15 Flux N.A. N.A.


    16 Insert N.A. N.A.
    17 Position Of Groove All 18 Progression Uphill
    19 Pre Heat Temp Range 177°C Minimum 20 Interpass Temp. 250°C
    21 PWHT Temp. Range 732 ± 25°C 22 Time Range 2.4 min/mm (2 hrs minimum)
    23 Shielding Gas & % Comp Argon 99.99% purity 24 Flow Rate Shielding 7-12 LPM (15-25 CFH)
    Purging 10-15 LPM (20-30 CFH)
    25 Purging Argon 99.99% purity 26 Trailling Gas Cup Size N.A.
    27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
    29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
    31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
    33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
    35 Number of Passes (per side) Multiple 36 Peening Not Allowed
    37 Initial/ interpass cleaning Grinding and or Brushing 38 Method of Gouging
    where unrestricted access
    permits ,root shall be back
    39 Pre Heat Maintenance Yes (Note 1) gouged to sound metal prior to
    back welding.
    41 Weave width not to exceed 10mm for GTAW & 3X the core dia. for SMAW
    Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
    No. Direction AWS No. Dia mm/min
    Root GTAW DCEN UPHILL ER90S-B3 2.4 105-145 9.5-13 70-95
    Hot GTAW DCEN UPHILL ER90S-B3 2.4 105-145 10.5-14 85-115
    Fill 2.5 /
    (multi) SMAW DCEP UPHILL E9018-B3 95-135 20-28 75-110
    3.2

    Cap 2.5 /
    (multi) SMAW DCEP UPHILL E9018-B3 95-130 22-30 95-130
    3.2
    Notes 1. Preheat shall be maintained by using gas burnners or Induction coils.
    2. Purging to be maintained for root and hot pass.
    3. Al Misnad Radiography Report No. 305 Dtd.01.03.01.
    4. Al Misnad PWHT Report No. 02 Dtd 28.02.01.
    5. Only KBRT approved brand name electrodes shall be used.

    COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


    SIGNATURE
    NAME Shrikant Ajgaonkar
    DATE 22.04.01

    Format No : DOD/Q-Chem/F082 Rev 0


    c:\DIR00001\wps\pp27.xls

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