Bulletin SW-170.

Furnaces for Forging

 Heat Treating Equipment Applications for Electric Resistance Heating and
Natural Gas Fired Heating Treating Equipment

SECO/WARWICK manufactures a wide variety of heat treating furnaces

and quenching systems for forging and forging dies. Electrically heated
furnaces are available for air, atmosphere and vacuum processes
utilizing sinuous loop, bayonet, silicon carbide, molybdenum and
graphite heating elements that are lower in capital costs when
compared with induction heating. Many furnace arrangements heated
with natural gas/propane combustion systems are available, which can
save money in overall utility costs. Vacuum High Pressure Gas Quench
furnaces provide optimum results for heat treating, gas quenching,
and tempering H-13 die steels. SECO/WARWICK can provide gas, salt,
and liquid (water, oil & synthetic mediums) quenching systems as
stand-alone units or as an integral component to the complete heat
treatment system. All SECO/WARWICK furnaces feature PC/PLC control
systems that provide precision temperature management for optimum
uniformity and work seamlessly with plant management systems.

SECO/WARWICK provides heat treating equipment for precipitation

hardening, solution annealing, stress relieving, annealing, austentizing,
Car furnace used in forging application
quenching and tempering iron, nickel and cobalt-based heat resistant
alloys. Atmosphere equipment is designed for all sizes of forgings for batch
and continuous production. Typical systems are special box furnaces,
rotary hearth, roller hearth, continuous pusher, integral quench, and car
furnaces. SECO/WARWICK can provide protective atmosphere generators
for producing exothermic (Exogas®) and endothermic (Endogas®) gases
on-site instead of leasing processed gas. Quenching systems may be
provided as a fast cool air blast chamber, stand-alone or intregral salt or
liquid (water, oil or synthetic) tank complete with heating and mixing as
required. Charge and discharge tables along with loaders and transfer
mechanisms are available for efficient material handling.

Aluminum Preheat, Solution Heat Treating

Rotary Hearth Furnace and Aging (Ageing)
Solution Heat Treatment systems are available for small or large volume
production of aluminum parts. Roller hearth and conveyor furnace systems
have been developed for numerous applications and are available with
both spray and immersion tank quenching systems. Aluminum preheat
systems for forging have been manufactured to process large billets
from approx. 30 inches (762 mm) in diameter up to 7 feet (2,134 mm)
long. Furnace systems can be developed for batch, semi-continuous or
continuous operation.

Roller Hearth Solution Heat Treat and

Age Oven
Vacuum Furnaces/High Pressure Quench
For forging dies, the Universal HPQ™ Vacuum High
Pressure Quench furnace with isothermal cooling is
the ideal equipment choice for heat treating H-13 tool
steel. Programmable cooling of H13 hot-work tool steel
dies during vacuum heat treatment overcomes the
problems associated with conventional heat treatment,
cracking, and distortion. Customers using this system
have consistently met GM Die Insert Material and Heat
Treat Specification and the Ford Die Insert Material and
Heat Treating Performance Requirement Specification.
10 BAR HPQ used specifically for vacuum
heat treatment of H-13 die material
The Forging Process
The forging process refers to shaping metal by heating it and then hammering or rolling it. Forging has been in use as a metal
working process since around 4000 BCE in Egypt and Asia. Smaller parts may be forged cold; larger parts, hot.1
Forged components are characterized by their strength and overall quality as compared with other processes.2
Metal Characteristic Application
• Readily forged Primarily for structural and engine applications in the aircraft and transportation industries
Aluminum
• Combines low density with good strength-to-weight ratio where temperatures do not exceed 400°F
Usually employed at service temperatures lower than 500°F, but certain alloys provide short-
Magnesium • Offer the lowest density of any commercial metal
time service to 700°F
Copper, Brass, • Well-suited to forging
Important for applications requiring corrosion resistance
Bronze • Electrical and thermal conductivity
• Low material cost
Low-Carbon • Easily processed
and Low-Alloy • Good mechanical properties Comprise the greatest volume of forgings produced for service applications up to 900°F
Steels • Varied response to heat treatment gives designers
a choice of properties in the finished forging
• Low material cost
• Cost benefit derived from simplified
Microalloy/ Various automotive and truck applications including crankshafts, connecting rods, yokes,
thermomechanical treatment
HSLA Steels pistons, suspension and steering components, spindles, hubs, and trunions
• Equivalent mechanical properties to many carbon
and low-alloy steels
Special-Alloy • Permit forgings with more than 300,000 psi yield Used in transportation, mining, industrial, and agricultural equipment, as well as high-stress
Steels strength at room temperature applications in missiles and aircraft
Used in pressure vessels, steam turbines, and many other applications in the chemical, food
Stainless Steel • Corrosion-resistant processing, petroleum, and hospital services industries. Used for high-stress service at tem-
peratures up to 1,250°F and low-stress service to 1,800°F and higher
Nickel-Base • Creep-rupture strength Service in the 1,200-1,800°F range. Structural shapes, turbine components, and fittings and
Superalloy • Oxidation resistance valves
• High strength
• Low density Used primarily in the temperature services to 1,000°F. Configurations nearly identical to steel
Titanium • Excellent corrosion resistance parts are forgeable and 40% lighter in weight. Aircraft-engine components and structurals,
• Alloys offer yield strengths in the 120,000 to ship components, and valves and fittings in transportation and chemical industries
180,000 psi range at room temperatures
• Include columbium, molybdenum, tantalum,
High-temperature applications involving advanced chemical, electrical, and nuclear propulsion
Refractory Metal and tungsten and their alloys
systems and flight vehicles
• Enhanced resistance to creep in high-thermal environments
• Light, hard, and brittle
• Increasingly used as an alloying material
Beryllium • High melting point Used primarily in nuclear, structural, and heat-sink applications
• Special forging techniques have been developed to
process beryllium in sintered, ingot, or powdered form
Zirconium • Corrosion-resistant Produced in relatively limited quantities and used almost exclusively in nuclear applications
Forging definition: ¹http://education.yahoo.com/reference/encyclopedia/entry?id=17377, 7/28/05 ²Forging Chart compliments of the Forging Industry Association (FIA), www.forging.org.
SECO/WARWICK
P.O. Box 908, 180 Mercer Street
Meadville, Pennsylvania 16335-6908
Phone: 814-332-8400
Fax:814-724-1407
E-mail: [email protected]
www.secowarwick.com

SECO/WARWICK Group Poland

SECO/WARWICK Ltd.
Sobieskiego 8
66-200 Swiebodzin, Poland
Phone: +48-68-3820-500
Fax:+48-68-3820-555
E-mail: [email protected]
www.secowarwick.com.pl

Elterma S.A.
Swierczewskiego, 76, 66-200 Swiebodzin, Poland
Phone: +48-68-3819-800
Fax: +48-68-3819-805
E-mail: [email protected]
www.elterma.com.pl

SECO/WARWICK
Beijing Representative Office
A1109 Beijing VanTone New World Plaza
2 FuChengMen Wai Avenue
Xicheng District, Beijing China 100037
Phone: +86-10-680-32526 or +86-10-680-32276
Fax:+86-10-680-32235
E-mail: [email protected]
www.c-secowarwick.com
Website published in Chinese

The latest design, materials, and equipment specifications should be obtained

from the company before any reliance is placed on the enclosed, since changes
may occur due to product improvement.

© SECO/WARWICK 2006