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    Wis 5 Eoca Answers

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    Ali Clubist
    This document contains 30 multiple choice questions about welding inspection and processes. It covers topics like arc welding principles, defects, welding symbols, variables that affect arc welding, and characteristics of different welding processes like MIG, TIG and SMAW. The questions are part of an end of course assessment for a welding inspection training and there are instructions to swap papers with a neighbor.

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    © All Rights Reserved
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    Wis 5 Eoca Answers

    Uploaded by

    Ali Clubist
    280 views34 pages
    This document contains 30 multiple choice questions about welding inspection and processes. It covers topics like arc welding principles, defects, welding symbols, variables that affect arc welding, and characteristics of different welding processes like MIG, TIG and SMAW. The questions are part of an end of course assessment for a welding inspection training and there are instructions to swap papers with a neighbor.

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    Wis 5 Eoca Answers

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    This document contains 30 multiple choice questions about welding inspection and processes. It covers topics like arc welding principles, defects, welding symbols, variables that affect arc welding, and characteristics of different welding processes like MIG, TIG and SMAW. The questions are part of an end of course assessment for a welding inspection training and there are instructions to swap papers with a neighbor.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    280 views34 pages

    Wis 5 Eoca Answers

    Uploaded by

    Ali Clubist
    This document contains 30 multiple choice questions about welding inspection and processes. It covers topics like arc welding principles, defects, welding symbols, variables that affect arc welding, and characteristics of different welding processes like MIG, TIG and SMAW. The questions are part of an end of course assessment for a welding inspection training and there are instructions to swap papers with a neighbor.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 34

    WELDING INSPECTION.

    END OF COURSE ASSESSMENT.


    TWI Training & Examination
    Services

    Course Reference WPE


    Course notes section reference 2

    WELDING INSPECTION

    SWAP PAPERS WITH YOUR


    NEIGHBOUR.
    TWI Training & Examination
    Services
    Course Reference WPE
    Course notes section reference 2

    RIGHT ANSWER

    WRONG ANSWER
    Course Reference WPE
    Course notes section reference 2

    QUESTION 1
    Why is the arc shielded when using an arc welding
    process ?

    a) To eliminate hydrogen from the arc region


    b) To exclude the atmosphere from the arc region

    c) To retard the cooling rate


    d) All of the above

    QUESTION 2
    Which of the following welding processes would not be
    suitable for welding carbon steels?
    a) MMA
    b) MIG
    c) TIG
    d) SAW

    QUESTION 3
    Which of the following statements about Lamellar
    tearing is correct?

    a) UT will detect them before welding


    b) They are located in the centre of the weld metal

    c) They are formed during steel manufacture


    d) They are formed during, or immediately after welding

    QUESTION 4
    Open circuit voltage (OCV) when MMA welding affects:
    a) The maintenance of the arc
    b) The arc length
    c) The initiation of the arc
    d) The current setting

    QUESTION 5
    The addition of either sodium or potassium silicates in
    MMA electrode coatings:
    a) Reduces hydrogen content

    b) Aids electrode efficiency


    c) Improves slag removal

    d) Act as arc stabilizers

    QUESTION 6
    Tungsten electrodes are alloyed with thoria, zirconium,
    cerium and lanthanum to:
    a) Increase conductivity of the electrode
    b) Improve ionisation potential
    c) Improve penetration
    d) Increase welding speed

    QUESTION 7
    Double and triple deoxidised wires are used when MAG
    welding carbon steels to:
    a) Help arc initiation
    b) Reduce oxidation and porosity in the weld pool
    c) Increase the welding speed
    d) Improve wire feeding

    QUESTION 8
    According to BS EN 22553, what would an elongated Z
    through the dual reference line to the right of the fillet
    weld symbol indicate?
    a) Throat thickness
    b) Nominal penetration

    c) Leg length
    d) Intermittent welds that are staggered

    QUESTION 9
    When referring to austenitic stainless steels which one of the
    following statements would be correct ?
    a) It is magnetic under certain conditions
    b) It has a low coefficient of thermal expansion and a high
    coefficient of thermal conductivity
    c) It has a high coefficient of thermal expansion and a low
    coefficient of thermal conductivity
    d) It has poor toughness values at low temperatures

    QUESTION 10
    The number 141 is indicated at the tail-end of the dual
    reference line to BS EN 22553.What does this number
    indicate?
    a. The welding procedure.
    b. The welding process.

    c. The welding position.


    d. The welding direction.

    QUESTION 11
    The welding current in MIG/MAG welding is controlled by
    which parameter?
    a. Shielding gas composition.
    b. Arc length.
    c. Wire feed speed.
    d. All of the above.

    QUESTION 12
    In MIG/MAG welding which of the following modes of
    transfer can be used for the widest range of welding
    positions?
    a) Dip transfer
    b) Spray transfer

    c) Globular transfer
    d) Free flight transfer

    QUESTION 13
    A typical arc voltage range for MIG/MAG welding on dip
    transfer would be ?
    a. 15-20volts.
    b. 30-40volts.
    c. 20-25volts.
    d. 40-50volts.

    QUESTION 14
    How could spatter be controlled when using dip transfer in
    MIG/MAG welding?
    a) Use of pure carbon dioxide gas shielding
    b) Use of DC electrode negative
    c) Use of pure argon gas sheilding
    d) Use of inductance

    QUESTION 15
    A code gives the acceptance requirement for excess weld
    metal as h 1mm + 0.1b, max 5mm. Where b is the width
    of the excess weld. For which of the following situations is
    the excess weld metal acceptable?
    a) b = 15

    h = 3.0

    b) b = 22

    h = 3.0

    c) b = 28

    h = 4.0

    d) b = 40

    h = 5.4

    QUESTION 16
    Which of the following defects could occur when
    carrying out autogenous TIG welding of nondeoxidised steel:
    a) Undercut
    b) Porosity
    c) Tungsten inclusions
    d) Lack of fusion

    QUESTION 17
    Which of the following statements regarding MIG/MAG
    welding is true ?
    a) Ozone can give good arc conditions for welding
    b) Helium gas gives better penetration than argon
    c) Spray transfer can be used overhead
    d) Steel liners are used for aluminium wires

    QUESTION 18
    Drying of rutile coated electrodes should be carried out
    at :
    a) 50-70C

    b) 90-120
    c) 150-200

    d) 200-250

    QUESTION 19
    The static output characteristic required for MIG/MAG
    welding would be
    a) Constant current
    b) Constant voltage
    c) Constant polarity
    d) Constant amperage

    QUESTION 20
    The correct term for extra weld metal on the external
    surface of a butt weld is:
    a) Cap
    b) Reinforcement
    c) Excess weld metal
    d) Crown

    QUESTION 21
    Which of the following variables will be most affected by
    variations in arc length when MMA welding?
    a) Travel speed
    b) Amperage
    c) Polarity
    d) Voltage

    QUESTION 22
    A C Mn steel designated as Z quality will have what?
    a) Through thickness ductility values above 20%
    b) Special heat treatment
    c) Through thickness ductility values below 20%
    d) Additions of zirconium to improve weldability

    QUESTION 23
    A drawing with symbols to BS EN 22553 will show a 10mm
    throat thickness by ?
    a)

    z10

    b)

    a10

    c)

    s10

    d)

    t10

    QUESTION 24
    When using carbon dioxide as a shielding gas, a gas heater is
    used to prevent:
    a) High gas usage
    b) Water condensation on the plate
    c) The regulator freezing up

    d) Cold cracking in the weld

    QUESTION 25
    When using submerged arc welding, deposition rate can be
    increased by:?
    a) Increase of welding current
    b) Increase wire stick out
    c) Use negative polarity

    d) All of the above

    QUESTION 26
    What is the ratio between the leg length and throat
    thickness on a mitre fillet weld with equal leg lengths?
    a)
    b)
    c)
    d)

    1.114:1
    2.414:1
    1.514:1
    1.414:1

    QUESTION 27
    Low hydrogen MMA electrodes are baked prior to use in order
    to:
    a) Reduce moisture in the flux covering
    b) Reduce nitrogen in the flux covering
    c) Increase penetration

    d) All of the above

    QUESTION 28
    Which of the following statements is true when using a
    constant voltage power source
    a) The electrode is always DC-ve
    b) The shielding gas is always pure argon
    c) The wire feed speed remains constant

    d) The welder controls the arc length

    QUESTION 29
    An electrode is classified to BSEN 499 as E 35 3 B. What
    does the 35 represent?
    a)

    35 joules at -30C

    b)

    35 N/mm tensile strength

    c)

    35 ksi tensile strength

    d)

    350 N/mm yield strength

    QUESTION 30
    Why is it better to used activated TIG tungsten electrodes, in
    preference to un activated TIG tungsten electrodes;
    a) Reduction in tungsten inclusions
    b) Increase in welding temperature
    c) Improvement in electron emission

    d) Provides a restricted arc

    QUESTION 30
    The electrical phenomenon magnetic arc blow can
    be encountered when manual metal arc welding
    using:
    a) Direct current electrode positive
    b) Alternating current

    c) Direct current electrode negative


    d) Both a and c are correct

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