KR Monograph June 2017 R4
KR Monograph June 2017 R4
KR Monograph June 2017 R4
IEEMA ARTICLES OF
Dr K RAJAMANI
(1999 -2017)
By late 1990s, I had almost two decades of experience working in Industry after
finishing my studies. During my frequent interactions with people involved in design,
testing, commissioning, operation or maintenance, I could sense that many of the
jobs are carried out without understanding the underlying concepts behind them.
There were hardly any technical articles which addressed the problems faced by
designers or field engineers. Either the articles are too scholarly with lot of math
which the field engineers found it difficult to grasp or too product specific from
equipment manufacturers. Some articles that appeared in ‘popular’ magazines were
too shallow. Then I started training courses on hard core electrical subjects for field
engineers explaining the theory and practice. The response for these courses was
unprecedented. Then I thought that to reach wider audience, it is necessary to
publish articles in a journal which has appeal with field engineers. From 1999, I
started publishing articles in IEEMA Journal / IEEMA sponsored technical forums.
The feedback was very encouraging as engineers doing design, testing &
commissioning and O&M found that the articles have sufficient technical depth. They
could assimilate the concepts quickly and directly apply the same in their work. The
confidence level of practicing engineers rose sharply and this has given me
enormous satisfaction that I can give something back to my fraternity.
All the articles are converted into a ‘book readable’ form and put in a single place
when preparing this monograph. The readers will have the ‘feel’ of reading a book. If
the contents of this monograph enrich the professional life of readers, the authors will
be very satisfied. Readers are encouraged to send their comments, suggestions and
remarks to the following contact: [email protected].
MESSAGE FROM EDITOR OF IEEMA JOURNAL
Regards,
Vishal Gakhar
Editor, IEEMA Journal &
Director General, IEEMA
June 2013
FOREWORD
It was June 1752 when Benjamin Franklin first tried to
catch electricity from clouds with a kite. That was then,
but even now we are trying to manage this energy, which
incidentally is also the most familiar form of energy in our
daily life.
I am delighted that Dr K. Rajamani has taken the trouble to record his knowledge in
this monograph which should be read by every young engineer and experienced
engineers who want to check their designs.
This monograph is well laid out for easy reference, contains many real life examples.
It has a good index for those who do not have the time to read it from cover to cover.
Describing in detail how electrical power systems are planned and designed, this
monograph illustrates the advantages and disadvantages of the different
arrangements and topologies of power systems. It covers many aspects of field
testing with associated theory. This monograph is an exemplary effort to bridge the
gap between field engineers and designers as basic fundamental concepts used in
power systems design are explained lucidly.
Dr Rajamani has been a mentor for all young engineers and has conducted large
number of workshops on hard core technical subjects.
This monograph is a handy ready reference for both field engineers as well as
designers to find answers to their problems.
(Lalit Jalan)
CEO, Reliance Infrastructure Ltd
June 2013
ACKNOWLEDGEMENTS
Indian power sector saw rapid growth in the last fifteen years especially with
participation from private parties. Vast pool of engineers is out in the field. But hardly
any material was available to them that bridged the gap between theory and practice
and addressed their concerns in day to day working. Many journals published
scholarly articles from academics but field engineers found them difficult to
understand. Another source of information is from technical catalogues from
manufacturers but these are equipment specific. After working for a fairly long time in
industry, I felt I should share my practical experience backed by sound theory. I was
looking for a journal popular among the field engineers in India. The monthly journal
published by IEEMA fitted very nicely in this slot. I published my first paper in IEEMA
Journal in 1999. Rest, as they say, is history. My association with IEEMA Journal is
now fourteen years old. I am extremely grateful to IEEMA for giving me a platform to
reach out to such large number of field engineers.
The idea of writing technical articles specifically targeted to field engineers in India
was first mooted by Mr Harish Mehta of Power System Consultants (Power-Linkers
Group) and the initial prod came from him but with a caution that articles should have
minimum math and avoid jargons which scare field engineers! Even today I mentally
check whether every article I send for publication to IEEMA meets this litmus test. I
thank Mr Mehta for giving the initial push.
The monograph you are looking at now could not have reached this final shape
without the monumental effort of Bina Mitra who has been my co-author for quite a
few articles. She has ‘unearthed’ or recreated old articles that have appeared in
IEEMA Journals from 1999 to 2006. Each and every article was created in ‘book
readable’ form, proof read them and created appropriate links to content list. In
addition, she helped in field testing and commissioning, results of which are
extensively used in many of my articles. I depended on her to implement new ideas
in field and on every occasion she has delivered. Particular reference is made with
regard to estimation of generator parameters by online testing which was done for
the first time in India. She coordinated the entire testing sequence at site and I really
appreciate her help in this unique exercise.
I wish to thank the management of Reliance Infrastructure Ltd for their continuous
support both in my professional life as well as personal life. The liberal attitude of the
management in allowing me to ‘experiment’ with new ideas and its unstinted support
in providing material and manpower is acknowledged.
Before I conclude, I salute my cardiologist Dr. Ajit Menon. He has restored my health
and instilled confidence to continue my professional work.
TO
My grandchildren (My bosses – I surrender to them – any choice?)
Kartik Kapil Raghav Shyam
…….K Rajamani
AUTHOR
From 1999 to 2003, he was with Power System Consultants, Mumbai working on
specialized protection problems and islanding.
From 2004, he is with Reliance Infrastructure Ltd. He guides the electrical group
working on distribution, transmission, switchyard and generation (power plant)
projects. He spear headed implementation of SCADA-DMS of Mumbai Distribution
System. Also he has set up power quality measurement and monitoring cell in
Mumbai distribution.
He has conducted more than 125 hard core technical courses. His passion is now
teaching and mentoring.
He has published articles in various international and national journals like IEEE, IEE,
IFAC, IEEMA, etc.
CONTENTS
1 of 7
October 1999, IEEMA Journal, Page 26 to 30
distance protection especially under heavy load condition. In an ideal
situation, the compensation shall be such that irrespective of the magnitude of
power flow on the lines, the voltage profile shall be near normal i.e. flat
voltage profile. Holding the voltage near normal values increases the
transient stability limit of the system allowing the system to handle more
power without the threat of instability. A sound and time tested policy in this
regard is that every voltage level shall be self sufficient in VAR support even
under heavily loaded conditions and reactive flows in the interconnecting
transformers should be minimum. This basic flaw in the Indian EHV network
planning may be one of the prime reasons for frequent grid collapses due to
initiating events, which are not uncommon in other countries. As an example,
reactive compensation available at EHV level in USA (NEMA survey, figures
upto 1994) is given in Table I. By year 2003, the shunt capacitive
compensation for NYPP (New York Power Pool) alone is expected to reach
the figures as shown in Table II.
Table I
kV MVAR
System Voltage Shunt Capacitor Shunt Reactor Series Capacitor
115-161 38,433 4,774 1,690
230 17,170 4,163 392
345 9,429 18,022 6,370
500 7,544 20,967 34,079
765 0 8,700 0
Table II
System Voltage Shunt Capacitor
(kV) (MVAR)
115-161 37,700
230 24,000
345 8,900
2 of 7
October 1999, IEEMA Journal, Page 26 to 30
the interconnecting transformers provide a clue for making initial estimates.
The main thrust is to make each voltage levels self-sufficient in reactive.
3.0 VAR Compensation Devices
There are many ways of providing compensation and each has its own
advantages and disadvantages. A brief description of some is given below.
3.1 Shunt Reactors
They are generally provided on 400 kV lines as part of a line without separate
switching arrangement. They are basically designed to absorb charging
MVAR from the line during light load period. When the line carries heavy
load, they are a drag on the voltage, as they cannot be independently
switched off. Neutral shunt reactor is provided only in case single-phase
auto-reclosure is planned for that line; otherwise it does not play any part
during system operation.
3.2 Shunt Capacitors
From individual blocks, with series-parallel combination, capacitors even up
to 400 kV can be built up and connected to the EHV network. Its advantage
is that it is static equipment with no moving parts. Its disadvantage is that
when reactive support is most needed, its reactive support is less, as the
reactive output from the unit is proportional to the square of applied voltage.
If split into different banks, each bank can be switched on or off as per
requirements. For EHV capacitor closing, recent trend is to use point on
wave closing of breaker (in addition to preinsertion resistors) so that inrush
currents during switching is minimized.
3.3 Synchronous Condensers
This is conventional synchronous machine but for producing only reactive
power. It is a rotating equipment. With the advent of brushless synchronous
condensers, the maintenance requirement is low. Its advantage is that when
the voltage is low, it naturally pushes more reactive into the system and when
the voltage is high, it absorbs reactive from the system. Incidents of voltage
collapse have been reported in USA, Japan, France, Sweden and Canada in
the recent past. Some system planners believe that more use of synchronous
condensers than capacitors could have mitigated these problems. One other
advantage, which has not been emphasized, especially in the Indian context,
is its stored energy (H). When the system islands or about to collapse, the
first second is very important and the rate of change of frequency (df/dt)
decay in this period determines where the system is heading. The only
3 of 7
October 1999, IEEMA Journal, Page 26 to 30
countermeasure available during this period is the kinetic energy (H) stored in
the rotating masses of generating units. If H for the system is high, df/dt will
be low and vice versa. Though synchronous condensers are meant for
producing reactive power, by providing a large fly-wheel, its H can be
increased and will increase the net system inertia. By introducing a gear
between the synchronous condenser (similar to between high-speed gas
turbine and low speed generator), the speed at which the flywheel rotates can
be made higher which increases H substantially as it is proportional to the
square of the speed. Conversely the weight of the flywheel can be lower for
the same H with the provision of the gear. An extra support for the rotor
between the machine and the flywheel may be needed but this is not a major
issue. If a very large number of High Inertia Brushless Synchronous
Condensers (HIBSC) are used for reactive compensation at all voltage levels,
it will enhance the system stability during the crucial first one second after a
major system disturbance. The system planners should seriously consider
this alternative in view of the frequent grid collapses in India. The utilities can
jointly standardize the unit ratings (i.e. 25 MVA, 50 MVA, etc with H = 8
sec,…) and starting methods so that manufacturers can offer off-the–shelf
tested designs expeditiously. The voltage ratings of synchronous condensers
typically range from 6.6 kV to 15kV. Hence connection to EHV network needs
step-up transformers. But with the recent introduction of Extra High voltage
Synchronous machines, the condensers can be directly connected to the EHV
network without step-up transformers. This may be one of the interesting
applications for Extra High Voltage Synchronous machines especially for
problem prone grids like in India.
3.4 Statcons
Static Condenser is a static version of synchronous condenser and is part of
the family of FACTS (Flexible AC Transmission System) devices. Since they
are just now introduced in the market with very limited operating experience,
they may not find favour with Indian utility planners at this moment.
3.5 Static VAR Device (SVD)
Static VAR Device is also a part of FACTS family. The most popular
configuration is FC + TCR (Fixed Capacitor and Thyristor Controlled Reactor).
This static device imitates a synchronous condenser (without its H) in that it
can supply both leading and lagging VARS as per requirements. By
controlling the firing angle of TCR, reactive output from the unit can be varied
4 of 7
October 1999, IEEMA Journal, Page 26 to 30
over a wide range. Since the voltage rating of thyristor is limited, SVD is
generally connected to the network at 33 kV or below.
4.0 Note on OLTC
There is a widespread belief that OLTC (On Load Tap Changer) is a magic
pill for voltage control. But use of OLTC by itself does not produce reactive
power and the voltage control is obtained by rescheduling reactive flows. For
example, in an industrial plant, operation of tap changer of a plant transformer
to improve the down stream voltage may increase the reactive draw from the
grid. OLTC by itself can not be a substitute for sound reactive compensation.
In this context the following comments may be pertinent:
1:N
|————
V1 ————|
V2
TRANSFORMER
Let the allowable operating voltage range be 90% to 110%.
(i) If V1 < 90% or V2 < 90%: Add capacitor.
(ii) If V1 > 110% or V2 > 110%: Add reactor.
(iii) If 110% >V1 > 90% and 110% >V2 > 90%: ,
(a) If V2 > V1 Decrease N
(b) If V2 < V1 Increase N
The function of OLTC is to obtain near normal voltage (say 100%) when the
voltages in the beginning are within the range of say, 90% to 110%. If the
voltages are outside the range from the beginning, shunt compensation shall
be switched on before OLTC operates. Indiscriminate operation of OLTC
without adequate reactive support is claimed to be one of the principle causes
for voltage collapse.
5.0 Conclusions
The main objective of this article is to refocus out attention on reactive
compensation at EHV level. For too long reactive planning has remained in
the background. Even under the limited reactive planning, the main action
has been to provide a few shunt reactors at 400 kV level and capacitors at
distribution levels. With the evolving complexity of regional power networks, it
is essential to provide compensation at every transmission level so that one
voltage level does not overburden the other levels to ensure security under
5 of 7
October 1999, IEEMA Journal, Page 26 to 30
severe system disturbances. Though static capacitors are in wide use, a
strong plea to consider high inertia brushless synchronous condenser as
another important alternative in the Indian context is made.
6 of 7
October 1999, IEEMA Journal, Page 26 to 30
Comments from Scrutineers’ and Author’s Replies
1.0 Scrutineers’ Comment
A few references be given for further reading.
Author’s Reply
The references may be useful for understanding VAR compensation
alternatives:
(i) Reactive Power Control in Electric Power System, T J E Miller, John
Wiley, 1982;
(ii) Static shunt Devices for Reactive Power Control, CIGRE 31-08, 1974;
(iii) Power Electronics as a Work Horse for Power Systems, IEEE
Spectrum, July 1985.
Author’s Reply
Except for providing shunt reactors at EHV level and shunt capacitors at
distribution level, as mentioned in the article, there is no concerted effort for
reactive flow control. Of course some utilities may have initiated some action
in this regard but this is more an exception than rule. Finally the proof of the
pudding is the voltage profile, which presently can be anywhere between 80%
to 120% even at the network level, but the saddest part is that this band is
accepted as normal.
7 of 7
October 1999, IEEMA Journal, Page 26 to 30
Effect of Tap Changing on
Reactive Flow
Dr K Rajamani and H C Mehta,
Power System Consultants, MUMBAI
(June 2001, IEEMA Journal, Page 40 to 44)
Effect of Tap Changing on Reactive Flow
Dr K Rajamani and H C Mehta, Power System Consultants, Mumbai
1.0 Introduction
With the opening of the Indian economy, the industrial sector is experiencing
a healthy growth. To meet the power requirements of the growing economy,
the power sector has to keep pace with this development. The private sector
is also entering in the generation area as IPPs (Independent Power
Producers). With the growing size of the power networks, maintaining the
integrity of the network even under normal conditions is an arduous task. In
this context, managing not only the flow of active power but also the reactive
power assumes great importance. With more IPPs coming on the grid whose
main interest will be the production of active power to the maximum extent
possible with minimum participation in reactive generation or absorption,
network voltage control may be a challenging task. There is also a
widespread misconception that transformer tap changer is a ‘panacea’ for
voltage control. In fact it has been reported that, one of the principal reasons
for voltage collapses that have occurred in Japan, Europe and USA, is the
indiscriminate operation of OLTCs (On Load Tap Changers). In this paper, a
brief review of the effect of tap changing on reactive output from generators is
given.
2.0 Simulation Results
A simple system for illustrating the concepts is shown in Figure 1. The
generator is connected to the system through a GT (Generator Transformer)
and a transmission line. The generator terminal voltage is VG, the high side
voltage is VT and the system voltage is VS. Many GTs in practice are not
provided with OLTCs but some are provided with OLTCs anticipating better
voltage control and also enable the units to synchronise with the system even
if the system voltages are not near normal. Though only one unit is shown for
simplicity, it may be considered as a group of generators running in parallel
with the system through interconnecting transformers. System component
models are described in Ref [1]. Seven case study results are shown.
1 of 6
June 2001, IEEMA Journal, Page 40 to 44
VG 1: 1 VT VS
100
CASE 1 : ~
(0 ) 1.0 1.003 1.0
IF = 1.8
VG 1: 1 VT VS
100
CASE 2 : ~
(46) 1.074 1.030 1.0
IF = 2.4
VG 1: 1 VT VS
100
CASE 3 : ~
(55) 0.893 0.964 1.0
IF = 1.6
VG 1 : 0.9 VT VS
100
AVR
CASE 4 : MAN ~
(5) 1.105 1.001 1.0
IF = 1.8
VG 1 : 0.9 VT VS
100
AVR
CASE 5 : AUTO ~
(58) 1.007 0.965 1 .0
IF = 1.4
VG 1 : 1.1 VT VS
100
AVR
CASE 6 : MAN ~
(1) 0.904 1.001 1.0
IF = 1.8
VG 1 : 1.1 VT VS
100
AVR
CASE 7 : AUTO ~
(53) 0.993 1.032 1.0
IF = 2.4
2 of 6
June 2001, IEEMA Journal, Page 40 to 44
2.1 Case 1
The unit is generating 100 MW (shown in solid arrow) with negligible reactive
output (shown in dotted arrow). For this unity power factor operation, the field
current required is 1.8 pu. The transformer is on nominal tap (1.0 pu). All the
three voltages are near 1.0 pu.
2.2 Case 2
This is same as case 1 with only the field current increased to 2.4 pu. The
transformer is still on nominal tap. As expected, the reactive output from the
unit has increased to 46 MVAR, the terminal voltage has increased to 1.074
pu and there is a corresponding increase in high side voltage. (Though, in
practice, the generator terminal voltages are maintained between 0.95 to 1.05
pu, these ranges have been exceeded in the simulation to bring out the effect
of tap changing more clearly).
2.3 Case 3
This is the same as case 1 with the field current now decreased to 1.6 pu.
The transformer is still on nominal tap. As expected, the unit absorbs 55
MVAR reactive power. The terminal voltage has decreased to 0.893 pu and
there is a corresponding decrease in high side voltage.
2.4 Case 4
This is same as case 1 with the OLTC tap changed to -10% (0.9 pu) to
reduce the voltage on the high side of transformer. Let us assume that AVR
(Automatic Voltage Regulator) is on ‘Manual’ mode. The field current remains
the same as 1.8 pu. The high side voltage is more influenced by the system
and does not decrease much (1.001 pu). Since the tap has now been
changed, with the high side voltage not reducing appreciably, the generator
terminal voltage rises by more than 10% (1.105 pu). The unit absorbs small
reactive power (5 MVAR).
If the machines are on VAR control mode (the reactive output maintained at
the set point value), as IPPs generally wish to operate, the tap changing may
have exactly the opposite effect. Comparing the results of Case 1 and Case
4, where the reactive outputs are almost the same, reducing the tap increases
the generator terminal voltage instead of reducing the high side voltage and
may lead to tripping of the unit on over voltage.
2.5 Case 5
This is same as case 4 with the AVR in ‘Auto’ mode to maintain the generator
terminal voltage near 1.0 pu. The field current decreases to 1.4 pu. The high
3 of 6
June 2001, IEEMA Journal, Page 40 to 44
side voltage now decreases to 0.965 pu. The unit absorbs large reactive
power (58 MVAR).
It may be instructive to compare the results with Case 3. The high side
voltage is almost the same in both the cases, but in Case 3 the transformer is
on nominal tap while in Case 5, it is on -10% tap. Though the generator
terminal voltages are different in both the cases, the reactive absorption is
almost the same.
In Case 3, unless the terminal voltage is deliberately brought down below
acceptable limit, it is not possible to absorb large reactive power. But in Case
5, with terminal voltage near normal, it is possible to absorb large reactive
power; this is in fact not good as it may lead to unit tripping on loss of field
protection.
The results of Cases 4 and 5 lead one to exercise extreme caution when
lowering the tap of generator transformer as it may lead to unit trip either on
over-voltage or loss of field protection.
2.6 Case 6
This is same as case 1 with the OLTC tap changed to +10% (1.1 pu) to
increase the voltage on the high voltage side of the transformer. Let us
assume that AVR is on ‘Manual’ mode. The field current remains the same as
1.8 pu. The high side voltage is more influenced by the system and does not
change much. Since the tap has now been changed, with the high side
voltage not increasing, the generator terminal voltage falls by more than 10%
(0.904 pu). The unit absorbs small reactive power (1 MVAR).
Similar arguments given under Case 4 hold good here also regarding VAR
control mode operation (compare the results of Case 1 and Case 6).
2.7 Case 7
This is same as case 6 with the AVR in ‘Auto’ mode. The field current
increases to 2.4 pu to maintain the generator terminal voltage near 1.0 pu.
The high side voltage now increases to 1.032 pu. The unit generates large
reactive power (53 MVAR).
It may be interesting to compare the results of this case with Case 2. The high
side voltage is almost the same in both the cases, but in Case 2 the
transformer is on nominal tap while in Case 7, it is on +10% tap. Though the
generator terminal voltages are different in both the cases, the unit generates
large reactive power in both the cases.
The usefulness of specifying 'inherent tap' for GT is now evident. If the
generator voltage is 11 kV and system voltage is 132 kV, it is desirable to
4 of 6
June 2001, IEEMA Journal, Page 40 to 44
specify the no load voltage ratio of GT as, say, 11/138 kV. In this case, the
'inherent' tap is 4.6 % (138/132), almost accounting for full load regulation.
Here the terminal voltage of the generator need not be raised very high to
generate substantial reactive power.
3.0 Remarks
Some large industries have their own captive power plants, which are
interconnected with the grid supply. Some of these inplant generators are
provided with GTs having OLTCs. It may appear ‘appealing’ to go for a large
tap range (e.g. +10% to -10%) to have better control over plant voltages. But
from the above analysis, it can be seen that the operation of OLTC is closely
linked with the reactive capability of the units. Most of the excitation systems
of the units are provided with OEL (Over Excitation Limiter) and UEL (Under
Excitation Limiter). OEL is set to limit the reactive output from the generator to
prevent rotor over heating. UEL is set to limit the reactive absorption by the
unit so that the stability of the unit is not endangered. For a high positive or
negative tap of OLTC, the units may hit any of these limits and no further
increase or decrease of reactive power from the units can be achieved. The
resulting voltages profile may not be as ‘good’ as the operator has
anticipated. In fact the OEL and UEL settings may make some of the taps on
OLTC superfluous, as operation with these taps may not be practical.
The following observations are made with special reference to captive units
operating in industrial plants:
(i) The UEL and OEL settings vis a vis the capability curve of generator shall
be verified at site at the time of commissioning and periodically.
(ii) If the unit trips on over-voltage (59) or loss of field protection (40)
protection, it is necessary to review the operation of AVR control modes
and tap changer before suspecting wrong relay operation.
(iii) The modern AVRs have a voltage range of –15% to +10% instead of the
conventional range of ±5%. This feature will enable the unit to be
synchronised even if the system voltage is not near normal.
(iv) Since the weakest link of transformer is the tap changer, it is not
desirable to have OLTC for generator transformer. If the transformer is
provided with OLTC, the operator shall be more cautious when reducing
the tap.
(v) The no load voltage ratio of transformer must be so chosen to account for
partly or fully the regulation (e.g. 6.6 kV / 34.5 kV connecting 6.6 kV
generator to 33 kV system).
5 of 6
June 2001, IEEMA Journal, Page 40 to 44
(vi) For off circuit taps, it may be more beneficial to specify the tap range as –
2.5% to 7.5% instead of ±5%. The operating tap can in general be set at
+2.5%. This will enable large reactive generation from the unit without
keeping the generator terminal voltage excessively high.
The distribution systems in India generally suffer from poor voltage profile. To
improve downstream voltages, many times tap changing on distribution
transformer is attempted. This requires increased reactive flow from upstream
side resulting in further dip in upstream voltages. The nearest source of
reactive power is shunt capacitor in the vicinity. But with the drop in system
voltage, the reactive output from the capacitor reduces in square proportion.
The expected improvement in voltage profile thus never materialises. In this
context, it may be more advantageous to use small capacity (say 1 to 10
MVAR) brushless synchronous condensers which ‘naturally’ push more
reactive power when the voltage is below normal.
The above results bring out an important fact to the notice of practicing
engineers that tap changing, by itself, will not lead to better voltage profile.
Ultimately the reactive power must come from a source (generator,
condenser, capacitor, etc.,) to improve the voltage. If there are constraints on
reactive generation or reactive flow, operation of OLTCs may in fact
deteriorate the situation and may lead to voltage collapse. OLTC can not be a
substitute for sound reactive power planning.
4.0 Conclusion
A brief review of the effect of tap changing on reactive rescheduling is
presented here. The significance of operation of AVR in manual and auto
mode and the operation of OEL and UEL when tap changing is effected are
brought out. The material presented here may be helpful to the plant
engineers in appreciating voltage control and associated reactive flow
problems.
5.0 References
[1] P. M. Anderson and A. A. Fouad, 'Power system control and stability',
Iowa State University Press, 1981.
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June 2001, IEEMA Journal, Page 40 to 44
Grounding Transformer
Specification without
Ambiguity
Dr K Rajamani and H C Mehta,
Power System Consultants, MUMBAI
(August 2001, IEEMA Journal, Page 52 to 54)
Grounding Transformer Specification without Ambiguity
Dr K Rajamani and H C Mehta, Power System Consultants, Mumbai
1.0 Introduction
It is a well-known practice to use zig-zag transformer to ground a bus fed by an
ungrounded system. Though the evaluation of zig-zag impedance is straight
forward, many times confusion arises when specifying the same to the vendor.
The vendor must clearly understand what the user ‘really’ wants; otherwise he
may supply equipment that may not meet user’s requirements. This article
clarifies some of the finer points involved in zig-zag transformer design,
specification and testing to ensure clear understanding between the user and
the vendor.
2.0 Case Study 1 (without NGR)
Consider an ungrounded system, which is to be grounded through grounding
transformer. The system voltage is 34.5 kV and three phase fault level is 525
MVA. The ground fault current is to be limited to 5500A.
Choose MVABASE = 100 MVA
VBASE = 34.5 kV
2
34.5
Z base =
100
= 11.9025 Ω
100
Ι base =
( 3 x 34.5 )
= 1.6735 kA
IF = 5500 A
5.5
IF =
1.6735
= 3.2866 pu.
1 of 8
August 2001, IEEMA Journal, Page 52 to 54
Fig 1
From theory of symmetrical components (Fig.1),
I F = 3I 0
IF
I0 =
3
3.2866
I0 =
3
= 1.0955 pu
I 0 in A = I 0 in pu x I base
= 1.0955 x 1.6735 kA
= 1.833 kA
Positive sequence impedance of system in pu,
Base MVA
X1 =
Fault MVA
100
=
525
= 0.1905 pu
Negative sequence impedance of system in pu, X 2 = 0.1905 pu
From Fig.1,
1.0
I0 =
( X 1 + X 2 + X 0)
1.0
=
(0.381 + X 0 )
= 1.0955 pu
Zero sequence impedance in pu, X 0 = 0.5318 pu
2 of 8
August 2001, IEEMA Journal, Page 52 to 54
Zero sequence impedance in ohms, X 0 = X 0 in pu x Z base in ohms
= 0.5318 x 11.9025
……….. (1)
= 6.3299 Ω / phase
Rating = 3 x V xI0
= 3 x 34.5 x 1.833
≈ 110 MVA
On 110 MVA Base, Zero sequence impedance of grounding transformer,
110
X0 = x 0.5318
100
= 0.585 pu
X 0 = 58.5 %
2
34.5
Z base =
110
= 10.8205 Ω
Zero sequence impedance in pu, X 0 = 0.585 pu
= 0.585 x 10.8205
……….. (2)
= 6.3299 Ω / phase
(Same as obtained previously in (1))
The cause for ambiguity and
confusion arises from calculation
of fault current from ohmic or
percentage value (Fig.2).
Fig 2
3 of 8
August 2001, IEEMA Journal, Page 52 to 54
The common (wrong) method is as follows:
V 0 = 1.0 pu
34.5
= kV
3
= 19.9186 kV
V0
IF = kA
( 6.3299
3)
which is wrong.
= 9.4404 kA
34.5
The mistake above is to consider the voltage, V 0 = kV
3
This is true only if source is infinite bus (source impedance is zero,
i.e. X1 = X2 ≅ 0). From Fig. 1,
V0 = 1.0 – {(X1 + X2 ) Ι0 }
= 1.0 – (0.381 x 1.0955)
= 0.5826 pu.
34.5
V0 = 0.5826 x kV
3
= 11.6046 kV
The correct method for current calculation (Fig.2):
V0
IF = kA
( 6.3299
3)
11.6046
= which is correct
(
6.3299
3 )
= 5.5 kA
If the user specifies only voltage (34.5 kV) and the fault current as (5.5kA), the
vendor will assume infinite bus and will offer
⎛ 34.5 ⎞
⎜ ⎟
X 0=⎝
3 ⎠
⎛ 5.5 ⎞ which is wrong.
⎜ ⎟
⎝ 3 ⎠
= 10.8647 Ω / phase
4 of 8
August 2001, IEEMA Journal, Page 52 to 54
If the zig-zag transformer with above value is connected to the actual system,
the fault current will be much less than anticipated figure of 5.5kA as can be
seen here:
10.8647
X0 =
11.9025 on 100 MVA Base
= 0.9128 pu
1.0
I0 =
( X 1 + X 2 + X0)
1.0
=
( 0.381+ 0.9128 )
= 0.7729 pu
ΙF = 3 Ι0
= 3 x 0.7729
= 2.3187 pu
I 0 in A = I 0 in pu x I base
= 2.3187 x 1.6735 kA
= 3.88 kA
Ground fault relay co-ordination may be affected in this case.
Hence, to avoid confusion and add clarity to the specification, the following may
be included in the specification:
Type : Zig-Zag grounding transformer
Voltage : 34.5 kV
Rating : 110 MVA for 10 sec
Zero sequence reactance X0 = 58.5% (6.3299 Ω / Phase)
We saw earlier that when voltage V0 = 11.6046 kV is applied, the resultant
neutral current is 5.5 kA.
During shop testing, (Fig.2) when Zero sequence (single phase) voltage of
230V is applied, the neutral current shall be:
5500 x 0.230
IN =
11.6046
= 109 A
5 of 8
August 2001, IEEMA Journal, Page 52 to 54
3.0 Case Study 2 (with NGR)
The system shown for simulation is shown in Fig.3.
The 415V generator is
connected to 11 kV system
through star – delta
transformer. It is now
proposed to ground 11 kV
system through zig-zag
grounding transformer to
limit ground fault current to
with in 100A.
Choose 10 MVA base.
2
11
Z base =
10
= 12.1 Ω
10
I base =
( 3 x 11 )
= 524.8 A
ΙF = 100 A Fig 3
100
IF =
524.8
= 0.1906 pu
IF
I0 =
3
0.1906
=
3
= 0.0635 pu
Converting generator and transformer impedances on 10 MVA base
⎛ 10 ⎞
Z G = 0.25 x ⎜ ⎟
⎝ 4 ⎠
= 0.625 pu
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August 2001, IEEMA Journal, Page 52 to 54
⎛ 10 ⎞
Z T = 0.08 x ⎜ ⎟
⎝ 5.5 ⎠
= 0.1455 pu
Z 1 = Z2
= (0.625+0.1455)
= 0.7705 pu
From Fig.1,
1.0
I0 =
( Z 1 + Z 2 + Z0 )
1.0
=
(1.541 + Z 0 )
= 0.0635 pu
Z0 = 14.2070 pu
It is not possible to use only grounding transformer to obtain Z0 of 1420%. The
other feasible alternative is to connect a resistor in the neutral. It is obvious that
compared to requirement of Z0, the values of Z1and Z2 are negligible and can
be ignored.
From symmetrical component theory, if resistor R is connected in the neutral
circuit, Z0 = 3 RN.
Z0
RN =
3
14.2070
RN =
3
= 4.7357 pu
R N in Ω = R N in pu x Z base
= 4.7357 x 12.1 Ω
= 57.3 Ω
In this case, as Z0 >> Z1 or Z2, entire voltage is dropped only in zero sequence
network (Fig.1) compared to only 58.26% in Case Study 1.
7 of 8
August 2001, IEEMA Journal, Page 52 to 54
Summarising,
⎛ 100 ⎞
Notional rating of zig-zag transformer = 3 x 11 x ⎜ ⎟
⎝ 3 ⎠
= 635 kVA
It is customary to choose X0 reactance value as typically 3 x X1 i.e. 2.3115 pu
on 10 MVA base.
On 635 kVA base, reactance
⎛ 0.635 ⎞
X 0 = 2.3115 x ⎜ ⎟
⎝ 10 ⎠
= 0.1468 pu
≅ 15%
X0 = 2.3115 x 12.1
= 27.9692 Ω / phase
During testing, when Zero sequence (single-phase) voltage of 230V is applied,
the neutral current shall be (Fig.2),
230
IN =
( 27.9692
3 )
= 24.7 A
The Neutral grounding resistor = 57.3 Ω and rated for 11/√3 kV.
4.0 Conclusion
This article discusses some of the subtle points to be considered when
specifying the parameters for zig-zag grounding transformer. If these points are
considered the vendor has a clear understanding of user’s requirements and
will supply the correct equipment accordingly.
5.0 References
[1] J&P transformer Handbook, 1995.
[2] Symmetrical components for power systems engineering – J. Lewis
Blackburn.
[3] IEEE guide for application of neutral grounding in electrical utility
systems, Part IV – Distribution, 1991.
8 of 8
August 2001, IEEMA Journal, Page 52 to 54
Directional Over Current
Relay Operation and
Tariff Metering under
Bi-Directional Power
Flow Conditions
Dr K Rajamani,
Power System Consultants, MUMBAI
(August 2002, IEEMA Journal, Page 28 to 36)
Directional Over Current Relay Operation and Tariff Metering
under Bi-Directional Power Flow Conditions
Dr K Rajamani, Power System Consultants, Mumbai
1.0 Introduction
The quality and reliability of power supply from utilities in India are far from
internationally accepted norms. The cost of grid power is also higher. Indian
industries, faced with the grim situation, are putting up captive power plants to meet
partly or fully their power requirement. The captive units generally operate in parallel
with the grid. Depending on local generation and load, the plant (CPP) may import or
export power to the grid (G). At the point of interface between the grid and CPP, real
and reactive power flow can be in either direction. One of the protective elements
provided on the incoming grid line is directional over-current (DOC) relay. This can be
either as an independent element or as part of an ‘islanding scheme’. This article
explains the relationship among real power, reactive power and current under bi-
directional power flow conditions. With this background, a procedure for ensuring that
phase directional over current relay looks at the intended direction is given. The paper
further discusses intricate details in tariff metering under bi-directional four quadrant
operation.
2.0 Import – Export diagram for bi-directional power flow
The following symbols are used in Fig 1:
P : Real power (MW)
Q: Reactive power (MVAR)
S: Apparent power (MVA)
ΙP : Phase current
VP : Phase voltage
ΙMP : Import into CPP bus from Grid bus
EXP : Export from CPP bus to Grid bus
The voltage – current - power relationships for different operating conditions are as
follows:
(i) ΙP lags VP by 0 < θ < 90°; P & Q are imported.
(ii) ΙP lags VP by 90° < θ < 180°; P is exported & Q is imported.
(iii) ΙP leads VP by 0 < θ < 90°; P is imported & Q is exported.
(iv) ΙP leads VP by 90° < θ <180°; P & Q are exported.
1 of 8
August 2002, IEEMA Journal, Page 28 to 36
VP
LEAD
MW LAG
ΙP Grid
ΙP
Q2 Q1
P = IMP P = ΙMP
θ Q = IMP ΙP
Q = EXP
MVAR
VP
Q3 Q4
ΙP ΙP CPP
P = EXP
P = EXP Q = ΙMP
Q = EXP
VR
(- ΙR) Grid
(- ΙR)
ΙR (- ΙR)
VYB
(-)VYB R VYB
CPP
VB VY
(- ΙR) (- ΙR)
Fig 2 Directional Over current: Sensing current - ΙR and Sensing voltage - VYB
The most popular scheme is to use phase current and line voltage (e.g. ΙR and VYB).
The phasor diagram is drawn with - ΙR so that the results of Fig 1 can be directly used.
From careful study of both these figures, Power – Current relationship listed in Table 1
2 of 8
August 2002, IEEMA Journal, Page 28 to 36
can be derived. The relay operation shall be studied with respect to parameters given
in last column of Table 1. The relay characteristics for MTA of 45° is shown in Fig 3.
P, Q ⇒ I : Import; E : Export
MTA
E
PMAX
P=E 4
Q _1
Q=Ι P=E
4 3
Q _2 Q Q=E
P=0 VYB
2
1 Q _2
Q
P=Ι 2
Q _1 P=Ι
Q=Ι Q=E
Ι
PMAX
Ι E
QMAX Q=0 QMAX
(i) Step 1
Maximize the import of both Q and P from Grid to CPP. The relay should not
1
pick up (Quadrant - Q ). In this case, captive units are either shut down or
3 of 8
August 2002, IEEMA Journal, Page 28 to 36
operate at very minimum power level. The target point is shown as star ( ) in
Fig 3.
(ii) Step 2
Keep the export of Q from CPP to Grid at minimum. Keep the import of P from
2
Grid to CPP at maximum. The relay should not pick up (Quadrant - Q _1).
(iii) Step 3
Keep the export of Q from CPP to Grid at maximum. Keep the import of P from
2
Grid to CPP at minimum. The relay should pick up (Quadrant - Q _2).
(iv) Step 4
Maximize the export of both Q and P from CPP to Grid. The relay should pick up
3
(Quadrant - Q ). In this case, captive units operate at maximum power level.
(v) Step 5
Keep the import of Q from Grid to CPP at minimum. Keep the export of P from
4
CPP to Grid at maximum. The relay should pick up (Quadrant - Q _1).
(vi) Step 6
Keep the import of Q from Grid to CPP at maximum. Keep the export of P from
4
CPP to Grid at minimum. The relay should not pick up (Quadrant - Q _2).
(vii) Step 7
If the relay operation is not as anticipated, change either CT polarity or PT
polarity and repeat steps from (1) to (6).
During external fault conditions in the grid, the voltage and real power level (P) will be
low; however large reactive power (Q) flows towards grid. Under this condition, ΙR lags
VR by nearly 90° and will be almost in line with VYB (Quadrant Q or Q _2). The
3 2
Power Factor ≠
( PE - PB )
( SE - SB )
⎛ ⎧⎪ (Q - QB ) ⎫⎪ ⎞
Power Factor = cos ⎜ tan -1 ⎨ E ⎬ ⎟⎟
⎩⎪ ( PE - PB ) ⎪⎭ ⎠
⎜
⎝
Optional Unit
KVAH_B Unit: Counter updated with,
1
When reactive power is imported, KVA = (KW 2 + KVAR 2 ) < Q >
2
When reactive power is exported, set KVA = KW < Q >
Shall NOT be used for demand calculation
5 of 8
August 2002, IEEMA Journal, Page 28 to 36
Used for only for power factor calculation.
Power Factor =
( PE - PB )
(SE - SB )
5.2 Case 2: Local generation at CPP
In this case both real power and reactive power can flow independently in either
direction. The meter shall record import and export quantities separately. This will
enable proper accounting for banking and even if energy charges for import and
1 4
export are different. The operation can be in all four quadrants from Q to Q . Refer
Fig. 3.The units of tariff meter shall perform the following:
1 2
Ι_KWH Unit: Counter updated only when real power is imported < Q and Q >
3 4
E_KWH Unit: Counter updated only when real power is exported < Q and Q >
Ι ΙMP ΙMP
Imported units, P = (PE - PB )
E EXP EXP
Exported units, P = (PE - PB )
E Ι
Units banked = P - P
Ι ΙMP ΙMP
Imported VARs, Q = (QE - QB )
PI
Power Factor ≠
( SE - SB )
⎡ ⎛ Q I ⎞⎤
Power Factor = cos ⎢tan -1 ⎜ I ⎟ ⎥
⎣ ⎝ P ⎠⎦
Optional Unit:
2 3
E_KVARH Unit: Counter updated only when reactive power is exported < Q and Q >
6 of 8
August 2002, IEEMA Journal, Page 28 to 36
E EXP EXP
Exported VARs, Q = (QE - QB )
E Ι
VARs banked = Q - Q
In future, if reactive power is also priced like real power, the above
can be used for tariff calculations.
In passing it may be remarked that in USA, the maximum demand is based on KW
and not on KVA. KVA is significantly related to current and hence the associated
heating; but the thermal time constants are in hours. KW is directly related to system
frequency. In India, with pronounced frequency problems during peak load period, it
makes more sense to calculate maximum demand based on KW and not on KVA.
After all, any large draw of KVAR is discouraged by the penalty imposed for operating
at poor power factor. Hence all utilities in India can standardize on 30 minute KW
maximum demand.
6.0 Conclusions
Directional over current relay is one of the useful tools used on the tie lines to grid to
isolate the in-plant units from grid in case of grid faults. By following the steps given in
this article, the commissioning engineer can ensure that the directional relay really
looks at the intended direction and performs correctly, both under normal load
conditions and under fault conditions. Some finer details on tariff metering under two
and four quadrant operations are clarified.
7 of 8
August 2002, IEEMA Journal, Page 28 to 36
Comments from Scrutineers’ and Author’s Replies
Author’s Reply
Regarding directional relay technology and techniques, exhaustive material is
available in the following references:
(i) Protective Relays Application Guide, GEC Measurements, 1975
(ii) Protective Relaying Theory and Applications – edited by W A Elmore, A1994
However the main theme of the article is to show how bi-directional power flows
influence directional over current relays used as part of islanding schemes under
transient conditions and tariff metering under steady state conditions.
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August 2002, IEEMA Journal, Page 28 to 36
Sensitivity Comparison of
Differential, REF and
Over-Current Protections
Dr K Rajamani,
Power System Consultants, MUMBAI
(October 2002, IEEMA Journal, Page 28 to 33)
Sensitivity Comparison of Differential, REF and Over-Current Protections
Dr K Rajamani, Power System Consultants, Mumbai
1.0 Introduction
For transformers rated 5 MVA and above, in addition to phase and ground over
current protections, differential protection and Restricted Earth Fault protection for
star winding are also generally provided. The sensitivity of these protection schemes
in detecting internal faults in delta – star transformer is examined. The analysis is
done for resistance grounded and solidly grounded systems. The article concludes
with critical remarks on effectiveness of differential scheme under certain conditions.
2.0 Resistance grounded system
Consider a delta-star transformer with neutral grounded through resistor R. Assume
the source is present only on delta side (Fig 1).
I DELTA PHASE Ns
PHASE
=T =
I STAR ND
For an internal fault at fraction ‘h’ from neutral,
h x VP
Fault Current, I F =
R
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October 2002, IEEMA Journal, Page 28 to 33
Rated Phase voltage on star side = VP
h x Ns
Effective Turns Ratio, TE =
ND
= h xT
I DELTA PHASE
= TE
I STAR PHASE
= h xT
I DELTA PHASE = h x T x I STAR PHASE
VP
I STAR PHASE = I F = h x
R
VP
I DELTA PHASE = h 2 x T x
R
For terminal fault on star side (h = 1),
VP
I STAR MAX =
R
VP
I DELTA MAX = T x
R
Expressing the fault current in terms of maximum current,
I STAR PHASE = h x I STAR MAX ⇒ ∝ h ……………………(1)
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October 2002, IEEMA Journal, Page 28 to 33
2.1 Example
Transformer rating: 10 MVA, 11 kV (Delta) / 6.6 kV (Star), NGR = 4.354 Ω
6600
VP =
3
= 3810 V
10000
I STAR RATED =
( 3 x6.6 )
= 875 A
10000
I DELTA RATED =
( 3 x11 )
= 524 A
3810
Turns Ratio, T =
11000
= 0.3464
For terminal fault on star side (h = 1),
3810
I STAR MAX =
4.354
= 875 A
The ground fault current is limited to rated current.
ΙDELTAMAX = 0.3464 x 875
= 303 A
The current magnitudes on delta and star windings, as a function of fault location ‘h’,
are given in Table I.
Table I
ΙF = h x 3810 A ΙDEL = h x T x ΙF A
h ΙF / ΙFMAX ΙDEL / ΙDELMAX
4.354 T = 0.3464
0.05 43.8 0.05 0.76 0.003
0.06 52.5* 0.06 1.09 0.004
0.10 87.5 0.10 3.03 0.010
0.12 105.0* 0.12 4.37 0.014
0.20 175.0 0.20 12.12 0.040
0.45 393.8 0.45 61.3* 0.203
0.50 437.5 0.50 75.78 0.250
0.63 551.3 0.63 120.3* 0.397
0.90 787.6 0.90 245.54 0.810
1.00 875.0 1.00 303.10 1.000
3 of 10
October 2002, IEEMA Journal, Page 28 to 33
2.2 Sensitivity of differential protection (87)
A ground fault on star side gets reflected as line to line fault on delta side (Fig 1).
CT ratio on delta side = 600 / 1
CT ration on star side = 1000 / 1
If pick up is set at 10%,
Minimum Pick up current, ΙP = 600 x 0.1
= 60 A.
For faults up to 45% from neutral, current on delta side is less than 60 A. Thus only
about 55% of winding is protected by differential.
If for any reason pick up is increased to 20%,
Minimum Pick up current, ΙP = 600 x 0.2
= 120 A.
For faults up to 63% from neutral, current on delta side is less than 120 A. Thus only
about 27% of winding is protected by differential.
2.3 Sensitivity of REF protection (64)
The scheme is shown in Fig 3.
For faults up to 6% from neutral, current on star side is less than 50 A (Table I).
Almost 94% of winding is protected and only about 6% of winding remains
unprotected. For fault at 6% from neutral, current on delta side is too low (about 1 A)
and differential will not definitely pick up.
Thus it is concluded that REF offers much more sensitive protection than differential
for internal faults on star winding in case of resistance grounded system.
Only for faults very near to terminal, sensitivity of differential is comparable to REF.
5 of 10
October 2002, IEEMA Journal, Page 28 to 33
3.0 Solidly grounded system
Consider the same transformer analyzed for resistance grounded system. In case of
solidly grounded neutral, ground fault current magnitude will be very high (kA). For
an internal fault at fraction ‘h’ from neutral, the fault current is a function of leakage
reactance which itself is a complex function of ‘h’. A detailed analysis leads to Fig 5,
which shows the star and delta currents. As the fault point is shifted from terminal to
neutral, the fault current on star side initially decreases but at about 35% from
neutral the fault current starts rising before abruptly falling to zero near the neutral.
Assume for terminal fault on star winding, the ground fault current is limited to 10 x
ΙRATED .
ΙSTARMAX = 10 x 875 A
= 8.75 kA
ΙDELTAMAX = 8.75 x 0.3464
= 3.03 kA
6 of 10
October 2002, IEEMA Journal, Page 28 to 33
The current magnitudes on star and delta windings, as a function of fault location ‘h’,
are given in Table II.
Table II
ΙF - kA ΙDEL = h x T x
h
STAR
ΙF / ΙF MAX ΙDEL / ΙDEL MAX
IF A
0.05 3.33 0.38 58* 0.019
0.1 3.15 0.36 109 0.036
0.2 2.54 0.29 176 0.058
0.3 1.93 0.22 200 0.066
0.35 1.93 0.22 233 0.076
0.4 2.01 0.23 279 0.092
0.8 5.95 0.68 1649 0.544
1.0 8.75 1.00 3031 1.000
7 of 10
October 2002, IEEMA Journal, Page 28 to 33
No part of delta winding has voltage to neutral / ground less than 0.5 pu. In star
winding voltage varies from 1.0 pu at terminal to 0 at neutral. The corresponding
figure for delta winding is 1.0 pu at terminal to 0.5 pu at midway of winding. Hence
the range of variation of fault current magnitude is also less in delta compared to
star. For a fault at middle of delta winding, voltage is 0.5 pu and the impedance is
also 0.5 pu. For the transformer considered in previous examples,
0.5
Fault Current, I F =
0.5
= 1 pu
= 524 A
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October 2002, IEEMA Journal, Page 28 to 33
Current through each phase (Fig 7), ΙF = 262 A
P
9 of 10
October 2002, IEEMA Journal, Page 28 to 33
Comments from Scrutineers’ and Author’s Replies
10 of 10
October 2002, IEEMA Journal, Page 28 to 33
Peculiarities of
Delta Connection in
Electrical Power Systems
Dr K Rajamani,
Power System Consultants, MUMBAI
(December 2003, IEEMA Journal, Page 38 to 42)
Peculiarities of Delta Connection in Electrical Power Systems
Dr K Rajamani, Power System Consultants, Mumbai
1.0 Introduction
In the first course in Electrical Engineering, one is taught about the equivalence
between star and delta winding and the formula for conversion from star impedance to
delta impedance and vice versa. An impression is created that, looking from terminals,
performances of star and delta windings are identical. Though this is true for positive
(and negative) sequence quantities, the performances of star and delta windings are
dramatically different for zero sequence quantities. In this article, we will illustrate a few
examples in which presence of delta winding leads to peculiar phenomena in power
systems.
2.0 Third harmonic, Zero sequence and Delta
The theory of symmetrical components enables one to evaluate fault current distribution
for unbalanced faults like line-to-ground fault in power system. The zero sequence
currents (I0) which are equal in magnitude but with no phase angle difference among
them flow in the three phases at any point in the network. The ground relay (51N) in fact
measures the 3I0 flowing at the relay location (Fig 1). The point to be noted is that this
zero sequence current is at 50 Hz.
But for the flow of zero sequence current, neutral connection to ‘ground’ must exist (Fig
2). Hence, power engineers use the terms ‘zero sequence current’ and ‘ground fault
current’ interchangeably. If neutral connection does not exist, as in ungrounded
system, suppression of zero sequence current appears as zero sequence voltage.
Open delta PT employed in ungrounded system measures this voltage (3V0).
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December 2003, IEEMA Journal, Page 38 to 42
Fig 3 Zero Sequence Current in Delta
If positive (or negative) sequence currents are flowing with in delta, terminal currents
must exist, like normal load currents. In Fig 4, vectorial sum of IBR and IBY is not zero but
√3 x (Phase current), a well-known relationship.
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December 2003, IEEMA Journal, Page 38 to 42
3.0 Inadvertent grounding
The neutrals of generators and star winding of transformers are grounded to establish
well-defined return path for earth fault currents. This facilitates selective and speedy
isolation of faults by ground fault relays. Sometimes the presence of delta winding in a
transformer creates inadvertent ground paths not anticipated during design stage. The
situation is illustrated with a following example.
Consider the system shown in Fig 5A. The sub-station SS#1 is fed by 66 kV system
through transformer TR#1. There is a tie feeder to sub-station SS#2. For the present,
ignore the presence of transformer TR#2.
Fig 5A Fig 5B
Inadvertent Grounding
For a line to ground fault on tie feeder, the sequence network interconnection is shown
in Fig 5B. Ignore impedance 1.6 shown for TR#2.
Base current at 11 kV,
100
ΙB =
( 3 x11 )
= 5.2486 kA
4 of 13
December 2003, IEEMA Journal, Page 38 to 42
Z1 = Z2 = 0.5667 p.u.;
Z0 = 0.5 p.u.
1.0
Ι0 = Ι1 = Ι2 =
( Z 1 + Z 2 + Z 0)
1
=
1.6334
= 0.6122 p.u.
Fault current ΙF = 3Ι0
= 1.8366 p.u.
I 0 in A = I 0 in pu x I base
= 1.8366 x 5.2486
= 9.6401 kA
The ground relay R1 on tie feeder will sense this fault current and trip the feeder in the
desired time as required for proper co-ordination with down stream relays.
Assume that an additional transformer TR#2 is added at sub-station SS#1. Let the
vector group of TR#2 be star – delta. For a line to ground fault on the tie feeder, from
Fig 5B,
Z1 = Z2 = 0.5667 p.u.;
Z0 = 0.5 ⏐⏐ 1.6
= 0.381 p.u.
1.0
Ι0 = Ι1 = Ι2 =
( Z 1 + Z 2 + Z 0)
1
=
1.5144
= 0.6603 p.u.
Total Fault current ΙF = 3Ι0
= 1.9809 p.u.
I 0 in A = I 0 in pu x I base
= 1.9809 x 5.2486
= 10.397 kA
⎛ 0.5 ⎞
The ground fault current returning through TR#2 = 10.397 x ⎜ ⎟
⎝ 2.1 ⎠
= 2.48 kA
5 of 13
December 2003, IEEMA Journal, Page 38 to 42
The ground relay R2 on TR#2: 11 kV side will respond to fault on a tie feeder and will
trip TR#2 while there is no fault on TR#2 feeder itself! This is due to the fact that zero
sequence currents can flow on star side of TR#2 as equivalent zero sequence currents
can flow on delta side (Fig 5C). Thus TR#2 intended purely as a distribution transformer
offers inadvertent grounding due to selected vector group.
6 of 13
December 2003, IEEMA Journal, Page 38 to 42
Fig 6A Typical Distribution Scheme
A typical current distribution (in pu on 10 MVA Base) for fault on incoming grid line is
shown in Fig 6B. Part of ground fault current returns to grid neutral. But the other part
returns through neutral of ST (HV side). The balancing zero sequence currents flow
within delta tertiary.
7 of 13
December 2003, IEEMA Journal, Page 38 to 42
If the setting of R1 is lower than the above value, this relay will pick up and trip the
transformer.
To overcome the above, it is a normal practice to directionalise the ground relay R1 so
that it looks only for faults with in the transformer and 6.6 kV bus. Needless to add that
this will require voltage polarization signal from open delta PT output.
5.0 IPCT (Interposing CT) for differential protection of star –star transformer
It is well known that for differential protection of star – delta transformer, the main CTs
are connected in star along with star – delta IPCTs to account for phase shift in main
power transformer. Hence, it appears logical that for star – star transformer, where
there is no phase shift, IPCT for phase matching is not required. However, a majority of
standard schemes introduce star – delta IPCTs. The IPCT plays a pivotal role in
ensuring stability of differential scheme for external faults, in case the star – star
transformer is provided with delta tertiary. The typical current distribution in pu for
external fault is shown in Fig 7A.
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December 2003, IEEMA Journal, Page 38 to 42
Fig 7B Star – Delta IPCT for Differential Protection
6.0 Single Phasing in star and delta connected motors
One of the most frequently encountered problems in Low Tension motors is ‘Single
Phasing’. In the case of single phasing, the line currents increase to √3 times the
normal value. The protective device (usually thermal overload relay like bimetal) senses
the line current and operates as per its time – current characteristics.
The scenario for star connected motor is shown in Fig 8A. Under single phasing
condition, one winding does not carry any current and the other two windings carry
equal current.
The scenario for delta connected motor is shown in Fig 8B. Under single phasing
condition, all the three windings carry current.
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December 2003, IEEMA Journal, Page 38 to 42
Fig 9A L-G Fault on Delta – Star Transformer
A line-to-ground fault on delta side of star-delta transformer, in presence of grounding
(zig-zag) transformer, gets reflected as line-to-line fault on star side of transformer (Fig
9B).
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December 2003, IEEMA Journal, Page 38 to 42
From the above it is evident that neither the line voltage nor open delta voltage is a
foolproof indicator of voltage balance. In Case 1, the line voltages appear balanced and
in Case 2 open delta voltage is zero. Hence the true quantity which characterizes
correctly the voltage unbalance under all operating conditions is the phase voltage. It is
for this reason that metering and protection (e.g. under voltage relays) equipment shall
preferably be connected to phase voltages and not line voltages.
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December 2003, IEEMA Journal, Page 38 to 42
Overload Protection of
Electrical Equipment
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(June 2004, IEEMA Journal, Page 30 to 34)
Overload Protection of Electrical Equipment
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Among the practicing engineers, widespread confusion to distinguish between
over load and over current protection exists. This article clarifies the basic issues
involved. The salient features of over load protection of motor, transformer and
generator are listed. The need for accurate data in the over load region for
thermal withstand curve of motor is brought out. The pivotal role of temperature
sensors in over load protection of equipment is emphasized. The effect of
temperature on insulation life of electrical equipment is discussed that will be
useful to assess residual life of insulation.
2.0 Case Studies
As a first step towards understanding underlying concepts, the setting of over
current relay on incomer to MCC will be discussed. Refer Fig 1.
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June 2004, IEEMA Journal, Page 30 to 34
2.1 Case 1
Set the plug based on maximum running load current of bus or say with 20%
margin.
(600 x1.2 )
PS =
1000
= 0.72
Set PS = 0.75.
The corresponding Primary Operating Current (POC)
POC = 0.75 x 1000
= 750 A
Plug Setting Multiplier (PSM)
Fault Current
PSM =
POC
20,000
=
750
= 26.7
For IDMT relays, the characteristic flattens out for PSM greater than 20. (Refer
Fig 2).
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June 2004, IEEMA Journal, Page 30 to 34
For fault on outgoing motor feeder, the fuse will operate in, say, 0.01 sec.
Considering coordination margin of 0.15 sec between fuse and relay, the Desired
Operating Time (DOT) of relay is 0.16 sec.
For NI characteristics, Operating Time (OT) at any Time Multiplier Setting (TMS)
is given by:
OT =
(TMS x0.14 )
( PSM 0.02
-1)
Set PS ≥
( I BUS − I FL + I STA )
CT Ratio
≥
(600 -145 + 870 )
1000
≥ 1.325
Set PS = 1.5
POC = 1000 x 1.5
= 1500 A
20,000
PSM =
1500
= 13.3
Set TMS as 0.07 as in case 1.
The relay characteristic for this case is shown in Fig 3. (Note that increase of PS
shifts the curve horizontally to the right). The motor starting characteristic does
not intersect with relay characteristic and the relay will not pick up during starting
of biggest motor on the bus. The operating time for fault current also remains low
at 0.18 sec as in Case 1. The operating times of upstream relays also will not
increase beyond acceptable limits.
The above case study illustrates the fallacy in choosing PS based on running
load current and may be with margin to account for over loads. Set the PS
liberally to overcome any transients. Since POC is very much lower than fault
current, secure operation during faults is not sacrificed. But any increase of TMS
shall be done with at most caution, as relay operating time for fault current
proportionately increases.
3.0 Over load and over current
The practicing engineer feels uneasy with case 3 as the PS is set corresponding
to POC of 1500A while running load current is far below at 600A and the relay
does not cover the over load region. But let us pause for a moment and
understand distinct regions for over load and over current. The over load region
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June 2004, IEEMA Journal, Page 30 to 34
is typically between 110% to say 140% and the over current region is above
200%. For example, the characteristic of an over current relay is shown in Fig 2
and it can be seen that the curve is defined only from 200%. Below 200% the
relay manufacturer is not expecting the over current relay to offer sensible
protection to the protected object. Even IEEE Std 37.12 defines over current
withstand capability of transformer from 200% onwards.
The over load withstand time of equipment is of the order of minutes. The
generator can withstand 130% load for one minute and transformer can
withstand 130% load for two hours!
The over current is short circuit current and the short circuit has to be cleared
within one second. Critical Clearing Time (CCT) for generating units is typically
with in one second. If the fault clearance time is higher than CCT, unit looses
synchronism with the rest of the system and trips. Also voltage dips that
accompany faults for more than 1 to 1.5 seconds lead to induction motor stalling
and voltage collapse.
The overload withstand characteristic of transformer and over current relay
characteristic are shown in Fig 4. The over current relay characteristic lies far
below the transformer withstand characteristic and will initiate premature tripping
if used in over load region. If at all over load protection is to be provided, its
characteristic must lie just below the withstand characteristic as shown.
operating on rated load (ΙPOS = 1 pu). Assume the unbalance in supply voltage is
5%. The negative sequence reactance of motor is about 16%. The resultant
negative sequence current is: ΙNEG = 0.05 / 0.16 = 0.31 pu. The current sensed by
thermal element for k =6 will be,
ΙEQ = 12 + (6 x 0.312 )
= 1.26 pu.
Thus the thermal element also acts as a backup to negative sequence element of
MPR.
To set the thermal element, motor withstand characteristics and relay
characteristics are required and this is where the problems starts. A typical motor
thermal withstand characteristic is shown in Fig 6. Actually this curve is not of
much use as accurate interpolation in the region of interest (110% to 140%) for
overload is not possible. Some times the curve itself starts from 140%! Values
from 150% to 600% are of least practical significance.
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June 2004, IEEMA Journal, Page 30 to 34
The starting characteristic of induction motor is shown in Fig 7.
Some times, even the relay characteristics suffer from the same deficiency. A
typical one is shown in Fig 8. Again in the region of interest of 110% to 140%,
interpolation is very approximate. The relay manufacturer can give the
characteristic in terms of an expression valid in the region of interest.
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June 2004, IEEMA Journal, Page 30 to 34
A remark about ‘numerical
relay’ is relevant here.
The user is cautioned
against false sense of
‘accurate protection’ when
the input data itself for
motor hot and cold
withstand times are highly
approximate in the
overload region.
It is not enough for the
motor vendor to give only
thermal heating time
constant τ as the user
may not know how to
generate withstand curve
from τ. Ultimately the user
needs to fit the relay curve
just below the motor curve
(Fig 4).
In older version of relays,
thermal element may
sometimes pick up during
motor starting and the
thermal setting has to be
raised. In modern relays,
thermal element can be
disabled during starting
(clip control logic) and
thus avoid nuisance tripping. Fig 8 Relay Curve
In this case, back up to stalling protection by thermal element is not available if
motor stalls during starting. However this is a rare occurrence.
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June 2004, IEEMA Journal, Page 30 to 34
4.1 Remarks on use of RTD
The over load protection based on current sensing is not fail-safe. It does not
take cognizance of cooling circuit status. Even for normal current flow, the
temperature rise can be high if cooling circuit fails. Finally the proof of pudding is
temperature. If temperature rise is within limits, the motor is safe and beyond the
limits, it has to be tripped. RTD and thermistor enable direct measurement of
temperature. RTD location is important, as it must reflect winding ‘hot spots’.
Generally it is located where the hot air leaves the machine. RTD (PT 100)
characteristic is shown in Fig 9.
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June 2004, IEEMA Journal, Page 30 to 34
Fig 12 Insulation life
5.0 Over load protection of transformer
The over load withstand time is shown below:
When the over load withstand time is in minutes, it is absurd to expect over
current relays to offer sensible protection against over loads. As stated earlier,
OTI and WTI offer the necessary protection.
The over load on transformer results in increase in oil and winding temperatures.
The life of insulation is affected correspondingly. When one talks of transformer
life, it is essentially life of insulation. The relative rate of using insulation life is
given in Fig 13.
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June 2004, IEEMA Journal, Page 30 to 34
Fig 13 Transformer Insulation Life
If winding temperature (θW) is maintained less than 80°C, loss of insulation life is
negligible. If θW is greater than 80°C, relative rate of using insulation life
increases. The rate of using insulation life doubles for every 6°C increase in θW. If
the transformer is operated at 104°C, for every hour of operation 2 hours of
insulation life is lost. If the transformer is operated at 110°C, for every hour of
operation 4 hours of insulation life is lost. To illustrate the concept further, four
different loading conditions are shown in Table 1.
Table 1
Period 1 Period 2 Period 3 ΣLoss Loss – Hrs/day
24 Hours 24 x 0.125 3
@80°C
24 Hours 24 x 1 24
@98°C
9 Hours @80°C 7 Hours 8 Hours 9 x 0.125 + 24
@98°C @104°C 7x1+8x2
24 Hours 24 x 2 48
@104°C
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June 2004, IEEMA Journal, Page 30 to 34
As in motor, the most reliable over load protection is provided by RTDs on stator.
They not only respond to current but also to cooling circuit healthiness. A typical
cooling scheme is shown in Fig 14. The temperature rise is influenced by inlet
cooling water temperature, cooling water flow rate, hydrogen pressure & purity
and integrity of heat exchanger in addition to stator current. Typical setting is
120°C for alarm and 130°C for trip. For machines with class ‘F’ insulation,
operating at 120°C, expected life is 200,000 hours (Refer Fig 12). Assuming
6500 hours per year of operation, operating life is about 31 years.
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June 2004, IEEMA Journal, Page 30 to 34
Earthing of Electrical
System – Part I
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(August 2004, IEEMA Journal, Page 37 to 40)
Earthing of Electrical System – Part I
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Earthing of electrical system is a unique topic. It is very important from the view of safety
and protection. The discussions usually centre on meeting local regulatory requirements.
But there is a lot of myth in this area carried from the past. The objective of this article is to
clarify and clear these myths and bring out the salient features that truly improve the
earthing system performance.
2.0 Distinction between grounding and earthing
Grounding implies connection of current carrying parts to ground. It is mostly either
generator or transformer neutral. Hence it is popularly called ‘neutral grounding’. Grounding
is for equipment safety. In case of resistance grounded system, it limits the core damage in
stator of rotating machines. In case of solidly grounded system, substantial ground fault
current flows enabling sensitive fault detection and fast clearance.
Details of grounding practices will be covered in another article.
Earthing implies connection of non-current carrying parts to ground like metallic enclosures
(Fig 1).
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August 2004, IEEMA Journal, Page 37 to 40
3.0 Earth as conductor
Contrary to popular perception, ‘mother earth’ is a bad conductor. Resistivity (ρ) of earth is
typically 100ΩM. In comparison, ρ of copper is 1.7x10-8ΩM and GΙ is 10-7ΩM. Taking
25x4mm Cu as reference, to obtain the same resistance, the size of GΙ will be 65x10mm.
The corresponding figure for earth is 800x 800meters (158acres)! This comparison clearly
shows that wherever possible, metallic conductor is a preferred alternative to earth to bring
the fault current back to the source.
4.0 Electrode resistance to earth
A lot of conceptual confusion arises as the practicing engineer extrapolates ‘conventional
ohms law resistance’ to electrode resistance. It does not reflect the situation where you
apply a voltage across the electrode and measure the current and the resulting resistance
is less than, say, 1Ω. For electrode resistance to earth, current is injected into the earth by
electrode and the electric field travels through the earth. The voltage appears at certain
distance from electrode and the resulting impedance is ‘electrode resistance to earth’. The
concept is similar to CT where the flow of primary current results in voltage appearing
across CT secondary that drives the current through the connected burden (Fig 2).
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August 2004, IEEMA Journal, Page 37 to 40
5.0 Hemispherical electrode
Consider a hemispherical electrode used for injecting the current. Current flows through a
series of hemispherical shells of earth of continuously increasing cross section (Fig 3). The
resistance offered by earth to spread of electric field is given by,
x
ρ dx
Rx = ∫ 2πX2
0
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August 2004, IEEMA Journal, Page 37 to 40
subsequently to reach B is very minimal. This confirms our practice of treating earth pits.
By treating the soil locally around the electrode we are able to reduce electrode resistance,
as the influence of earth away from electrode is minimal.
Another way to appreciate ‘local effect’ is based on the fact that earth with its huge mass
offers almost ideal equipotential surface. A very large charge is required to change earth
potential every where. Any disturbance due to current injection is felt only locally.
6.0 Pipe electrode or driven rod
The resistance area for this case is shown in Fig 2. At
sufficient distance from electrode, the electric field
encounters shells that are almost hemispherical. Hence the
conclusions drawn for hemispherical electrode are also
valid here.
The resistance of pipe electrode (Fig 5) is given by:
Fig 5 Pipe electrode
⎛ ρ ⎞⎡ ⎛ 8L ⎞⎤
R=⎜ ⎟ ⎢ln ⎜ ⎟⎥ ………………(1)
⎝ 2 πL ⎠ ⎣ ⎝ Φ x 2.7183 ⎠⎦
L: Length in Met; Φ: Diameter in Met
The variation of resistance with length and diameter is given in Fig 6.
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August 2004, IEEMA Journal, Page 37 to 40
For 300% increase in diameter, resistance decreases by paltry 7%.
7.0 Strip or horizontal wire electrode
The earth mats of EHV switchyards extensively use strip electrodes. The resistance of strip
electrode (Fig 7) is given by the Ryder’s formula:
ρ ⎡ ⎛ 8L ⎞ ⎛L⎞ ⎛ 2 h ⎞ ⎛ h2 ⎞⎤
R= ⎢ln ⎜ ⎟ + ln ⎜ ⎟ - 2 + ⎜ ⎟ - ⎜ 2 ⎟⎥ ……………...(2)
2 πL ⎣ ⎝ T ⎠ ⎝h⎠ ⎝ L ⎠ ⎝ L ⎠⎦
L: Length in Met
h: Depth in Met
T: Width in Met (for strip)
:2 x diameter in Met (for wire)
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August 2004, IEEMA Journal, Page 37 to 40
For 300% increase in diameter, resistance decreases by only 14%.
8.0 Influencing factors for electrode resistance
The major factor is the length. Diameter/width (cross section) has very minor influence. The
other interesting observation is that the electrode resistance is not dependent on type of
electrode material like Cu, Al or GΙ. It is a function of physical dimensions (mainly length)
and not on physical properties. A horizontal earth strip of 75x10mm Cu and 45x10mm GΙ,
both of same length will offer almost same electrode resistance! In conventional ohms law
resistance, increased cross sectional area or use of Cu would signify reduced resistance
but they are irrelevant as regards electrode resistance to earth is concerned.
Finally, the soil resistivity (ρ) has a linear impact.
9.0 Plate electrode
In early days only plate electrodes were used. It was presumed that to get low electrode
resistance to earth, surface area should be large (again the extrapolation of conventional
ohms law resistance). In some cases efforts were made to cover the entire site with plate
electrodes! This fallacy has persisted for a long time. In Fig 9 one electrode which is a solid
plate and the other an annular ring but both of them with same radius of 50CM are shown.
Calculations show that resistance to earth in both cases is 29.2Ω.
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August 2004, IEEMA Journal, Page 37 to 40
Fig 10 Resistance to earth of plate / strip electrode
10.0 Parallel electrodes
To obtain low effective earth grid resistance, electrodes are connected in parallel. If
resistance to earth of one electrode is 2Ω, the common perception is that effective
resistance will be 1Ω if two such electrodes are connected in parallel. This is again due to
our extrapolation of ‘conventional ohms law’ concept. Theoretically, the effective resistance
will be half of 2Ω provided the separation distance between electrodes is adequate. For
discharging the electric field effectively, each electrode needs exclusive soil below it. If the
rods are too close, resistance area of one electrode will interfere (Fig 11) with that from
other and expected gain is not realized.
Fig 12 shows the relationship between percentage effective resistance and separation
distance. As a rule of thumb, if the rod length is L, separation distance shall be 2L (Fig 13).
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August 2004, IEEMA Journal, Page 37 to 40
L
2L
We will now detour a bit to review the sequence impedance of transmission line. Consider
a D/C EHV line with panther conductor (Fig 14).
The following values can be obtained from any line parameter evaluation program
considering only one circuit or both the circuits:
S/C D/C
ZPOS(Ω/KM) 0.15 + j 0.41 0.08 + j 0.22
ZZERO(Ω/KM) 0.37 + j 1.29 0.29 + j 1.04
Positive sequence impedance of D/C line is almost 0.5 times S/C line as
expected. But Zero sequence impedance of D/C line is only about 0.8 times
of S/C line. The intuitive rational for this is that positive sequence does not
involve earth return while zero sequence involves earth return. Only if the
separation distance between the two circuits is large, they will behave like two
single circuit lines and the resulting effective zero sequence impedance will
be nearly 0.5 times for S/C line. This is seldom achieved in practice.
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August 2004, IEEMA Journal, Page 37 to 40
Fig 15 Effective resistance Vs Separation distance (3 rods)
11.0 Resistance of earthing grid
In EHV switchyard, earthing grid is formed by a mesh of horizontal strip electrodes and
vertical rod electrodes (Fig 16).
The resistance to earth of the entire grid is given by the famous Sverak formula:
1 1 ⎛ 20 ⎞
C1 = ; C2 = ; C 3 = 1+ h ⎜ ⎟
L ( 20A ) ⎝ A ⎠
⎡ ⎪⎧ ⎛ 1 ⎞ ⎪⎫⎤
R G = ρ ⎢C 1 + C 2 ⎨1+ ⎜ ⎟ ⎬⎥ …………..(3)
⎣⎢ ⎪⎩ ⎝ C 3 ⎠ ⎪⎭⎦⎥
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August 2004, IEEMA Journal, Page 37 to 40
Consider the example shown in Fig17.
Gross errors can arise if the evaluation is done based on formula for individual electrodes
as shown below.
For vertical rod electrodes,
ρ =100ΩM; L = 6M; Φ = 0.05M (2”)
Applying Eqn (1), R = 15.5625Ω
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August 2004, IEEMA Journal, Page 37 to 40
Sverak’s formula. If GPR (Ground Potential Rise), step and touch potentials are calculated
based on R’G, it could be unsafe design.
The earth grid resistance, as per Sverak’s formula, also is not dependent on type of
electrode material like Cu/Al/GΙ or cross section of conductor. It is a function of physical
dimensions (mainly length) and not on physical properties.
12.0 Methods to reduce electrode resistance to earth
From Equations (1) to (3), two possibilities exist.
One method is to reduce soil resistivity (ρ) to a low value. Typical figures for different types
of soil are as follows.
Soil type Wet soil Moist soil Dry soil Bed rock
(ρ-ΩM) 10 100 1,000 10,000
Soil resistivity could be reduced by treating the soil (watering, adding coke, wood charcoal,
bentonite clay). Common salt is also a popular additive. Performance over time is shown
in Fig 18.
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August 2004, IEEMA Journal, Page 37 to 40
If parallel electrodes are considered for individual earth pits to get low resistance, it must
be emphasized that unless sufficient spacing exists between electrodes, desired reduction
is not realized in practice.
13.0 Electrode sizing
The choices for the type of material and size are only with respect to the amount of fault
current to be discharged to earth. The current density (A/mm2) as per IS-3043 is given
below:
Material Cu Al GΙ
0.5 sec rating 290 178 113
1 sec rating 205 126 80
Earthing grid for EHV switchyards are designed for 0.5 sec duty and for others 1 sec duty
is selected.
As an example, consider an EHV earthing grid of GΙ to discharge 40 kA. The minimum
cross section required is 353 mm2 (= 40,000/113). The selected size is, say, 50x8mm GΙ
strip electrode.
Except for carrying ground fault current for certain duration, neither the material type nor
cross section plays any significant part in further earthing grid design. It may be mentioned
here that they do not have significant influence on step and touch potentials either. This will
be covered in a future article.
14.0 Conclusion
The basic concepts in earthing are brought out. Different types of electrodes and their
resistance to earth are discussed. The major influencing factors on electrode resistance
are length and soil resistivity. Neither the cross section nor material type has significant
impact on electrode resistance. If multiple electrodes are used at the same location, there
has to be minimum distance among them to get desired results. The ideas presented here
will enable the practicing engineer to review existing earthing system and identify areas for
improvement.
15.0 References
[1] IEEE Std 80 - 2000: Guide for safety in AC substation grounding.
[2] IS 3043: Code of practice for earthing.
[3] Earthing principles and practices: R W Ryder.
[4] Electrical earthing and accident prevention: edited by M G Say.
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August 2004, IEEMA Journal, Page 37 to 40
Earthing of Electrical
System – Part II
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(May 2005, IEEMA Journal, Page 32 to 36)
Earthing of Electrical system – Part II
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
In Part I, fundamentals of earthing system like electrode resistance, factors influencing
electrode resistance and electrode sizing were discussed. In this part we will graduate
further towards EHV earth mat design considering human safety. The principles of Ground
Potential Rise, step and touch potentials are explained. The concepts of earthing in LV and
MV systems are brought out.
2.0 Human element
Electric ‘shock’ is possible only when the human body bridges two points of unequal
potential. This is the reason why a bird can sit comfortably on a 220 kV line conductor
without getting electrocuted as the voltage between its legs (IR drop) is insignificant.
Maximum tolerable current for a human body is about 160 mA for one second. If this limit is
exceeded, it results in death due to ventricular fibrillation (heart attack). Allowable body
current ΙB (Amperes), for two body weights, as per IEEE Std-80 is given below:
0.116
ΙB = for a body weight of 50 Kg
TS
0.157
= for a body weight of 70 Kg
TS
Table 1
TS ΙB(50 Kg) ΙB (70 Kg)
0.2 sec 259 mA 351 mA
0.5 sec 164 mA 222 mA
1.0 sec 116 mA 157 mA
For shorter duration, body can withstand higher current magnitude. The advantage of high
speed protection (less than 100 msec) from human safety point of view is evident now.
The average value of human body resistance (RB) under dry conditions is 8 to 9 KΩ. But
for design purposes, conservative value of 1 KΩ is assumed, as per IEEE Std-80.
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May 2005, IEEMA Journal, Page 32 to 36
3.0 Ground Potential Rise
Ground Potential Rise (GPR) is the voltage to which the earth mat is going to rise when it
discharges the current. If ΙG is the current discharged to earth and RG is the earth grid
resistance (Fig 1),
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May 2005, IEEMA Journal, Page 32 to 36
Fig 6 Touch and Step potentials
If resistance offered by each foot is R, intuitively it can be seen that for step potential the
resistance offered is 2R while for touch potential it is R/2. Hence the deciding criteria for
design will be touch potential as less resistance is involved. Step potential is usually
academic.
Also another subtle difference is that the touch potential is the difference between GPR
and surface potential while the step potential is the difference between two surface
potentials (Fig 7).
⎡ ⎛ ρ ⎞⎤
C = 0.09 x ⎢1 - ⎜ soil ⎟ ⎥
⎣⎢ ⎝ ρ SL ⎠ ⎥⎦
⎡ C ⎤
Cs = 1 - ⎢ ⎥ ..…….… (3)
⎢⎣ ( 2 h + 0.09 ) ⎥⎦
h: thickness of gravel
Example 1
For the following data, ETOUCH and ESTEP are found.
Weight of man = 70 KG
Fault duration = 0.5 sec
ρSOIL = 100ΩM
ρSL = 2000ΩM
h = 0.1M (4”)
From (3), CS = 0.705
From Table 1, ΙB = 0.222 A
From (1), ETOUCHLMT = 691 V
From (2), ESTEP LMT= 2100 V
The grounding grid is designed such that design touch and step potentials are less than
the above limits.
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May 2005, IEEMA Journal, Page 32 to 36
8.0 Design touch and step potentials
For the given grid geometry, the following formula are derived:
( D + 2h )
2
2
D ;
K 1= K2=
16hd Dd
h 1
K 3= ; K4 =
4d ( 1+ h )
8 1
K5= ; K6 =
⎡⎣ π ( 2n - 1) ⎤⎦ 2h
⎛ N -2
⎞
⎜ 1 - 0.5 ⎟
1
K7 = ; K8= ⎝ ⎠
( D + h) D
⎛ 1 ⎞
K T = ⎜ ⎟ ⎡⎣ln ( K 1 + K 2 - K 3 ) + K 4 ln ( K 5 ) ⎤⎦
⎝ 2π ⎠
1
Ks= (K6 + K7 + K 8 )
π
KΙ = (0.656 + 0.172 n)
DSN
=
( ρI G KT K I)
............…(4)
E TOUCH
( L H + 1.15 L v )
DSN
=
( ρI G KS KI)
................(5)
E STEP
( L H + 1.15 L v )
Where,
D = Spacing between parallel grid conductors, M
d = Diameter of grid conductor, M
h = Depth of grounding grid, M
n = Number of parallel conductors in one direction
ΙG = Current discharged into the earth, A
LH = Total length of horizontal conductors, M
LV = Total length of vertical rods, M
The design is acceptable if ETOUCHDSN < ETOUCHLMT and ESTEPDSN < ESTEP LMT .
Example 2
To meet touch and step potential limits worked out in Example 1, following grid parameters
were assumed:
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May 2005, IEEMA Journal, Page 32 to 36
ΙG = 15 kA; h = 0.75 M
d = 37.5 mm (equivalent size: 75 x 10 mm)
Grid pattern is as shown in Fig 8. Only Typical
conductors are shown.
Spacing: 6M
Vertical electrodes: 18 Nos, 6M long
LV = 6 x 18
= 108
⎛ 120 ⎞
NX = ⎜ ⎟ +1 Fig 8 Grid Pattern
⎝ 6 ⎠
= 21
⎛ 90 ⎞
NY = ⎜ ⎟ +1
⎝ 6 ⎠
= 16
N= N X NY
= 18.3
LH = (21 x 90) + (16 x 120)
= 3810M
From Eqns (4) & (5)
ETOUCHDSN = 616 V
ESTEPDSN = 453 V
Since the design values are within limits, the selected grid pattern is acceptable.
9.0 Influence of cross section
From Eqn (5), it is seen that step potential is independent of diameter (cross section). The
variation of touch potential with diameter, using Eqn (4), is shown in Fig 9. For 400%
increase in diameter, the reduction in touch potential is only 35%. Thus it is concluded that
cross section has minor influence on touch and step potentials while the linear dimension
(length) has significant impact.
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Fig 9 Touch Voltage vs Conductor Size
10.0 Earthing in LV system
For easy conceptualization single phase network is considered. Three case studies are
discussed to bring out the points.
10.1 Case 1: Source grounded, equipment ungrounded
The source is grounded through electrode at E1 (Fig 10).
⎡ 1 ⎤
IH=⎢ ⎥ x 120
⎢⎣ (1+ 2000 ) ⎥⎦
= 60 mA
The fault current ΙF is significant but not high enough and the fuse may or may not trip in
desired time. The current through body is less but may still cause injuries.
10.3 Case 3: Source grounded, equipment grounded with bonding conductor (Fig 14).
The equivalent circuit is shown in Fig 15. It is same as Case 2 but with bonding conductor
running between equipment and source. Bonding establishes physical metallic connection
between equipment and source. The resistance of bonding conductor RB is small. Even
assuming RB = 0.01Ω , fault current,
240
IF =
0.01
= 24 kA
Since substantial fault current flows, fuse blows instantaneously and human safety is
inherently achieved.
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Fig 15 Equivalent Circuit
The above case studies illustrate an important concept that in LV (and also MV) systems,
for getting the fault current back to the source, ‘mother earth’ should not be dependent
upon. The fault current shall be carried back to the source through metallic connection (say
65 x 10mm strip). Since no current is injected into the earth, touch and step potentials are
irrelevant in these cases.
11.0 Earthing in TPN system
Majority of problems in ground fault relaying could be due to unsound earthing practices.
The correct method is shown in Fig 16. The connection shown in Fig 17 is wrong.
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Fig 17 Wrong Method
The basic premise is that neutral must carry only (steady state) unbalance current whilst
the earthing conductor shall carry only ground fault current. Neutral and earthing conductor
shall not be interconnected at any place except at service entrance (neutral of feeding
transformer). Consider three LT switchgears A, B and C with A feeding B and B feeding C.
Metallic earthing conductor must run between C to B, B to A and A to service neutral. For
this reason, in literature it is sometimes referred as ‘earth continuity conductor’.
12.0 Earthing in MV resistance grounded system
Here also the earthing conductor must run all over the concerned area. This is to ensure
that fault current returns to NGR only through a metallic path (Fig 18). Touch and step
potentials are irrelevant in this case also.
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15.0 References
[1] IEEE Std 80 - 2000: Guide for safety in AC substation grounding.
[2] IS 3043: Code of practice for earthing.
[3] Earthing principles and practices: R W Ryder.
[4] Electrical earthing and accident prevention: edited by M G Say.
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Comments from Scrutineers’ and Author’s Replies
Author’s Reply
Delta – Delta connection is very rarely used in utility and industrial systems. Obviously
special means to earth ungrounded systems are called for. For detailed discussions, J&P
transformer hand book can be referred.
Author’s Reply
The enclosed Fig A explains the concept. Unbalance current flows through neutral
conductor and does not pose hazard as long as neutral conductor is sized properly.
Fig A
Unsafe Earthing: Safe Earthing:
No Earth continuity Conductor With Earth continuity Conductor
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3.0 Scrutineers’ Comment
Is residual current relay a reliable ‘touch shock’ protection?
Author’s Reply
Earth leakage circuit breakers that are set to trip typically around 30mA offer reasonable
protection.
Author’s Reply
Magnitude of fault current is in the range of 10kA to 40kA from 415V to 400kV systems. It
depends on the size of equipment (generator or transformer) at that voltage level. The
value of 15kA assumed in the example is the current discharged to earth which could be
much less than the fault current as explained in the article.
Author’s Reply
The exact opposite is stated in the paper step potential is academic. Since allowable touch
potential is much less than allowable step potential, Earthing grid designed for touch
potential usually satisfies step potential. All calculations are done for humans as per
standards.
Author’s Reply
Compared to the body resistance (2,000 Ώ to 10,000 Ώ) the source impedance is not
significant. Also, exclusion of source impedance results in more conservative results
(increased current).
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May 2005, IEEMA Journal, Page 32 to 36
Restricted Earth Fault
Protection Practices
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(January 2006, IEEMA Journal, Page 92 to 95)
Restricted Earth Fault Protection Practices
Dr K Rajamani, Reliance Infrastructure Ltd.,Mumbai
1.0 Introduction
Restricted Earth Fault (REF) protection is a sensitive protection applied to protect
star winding of transformer or generator. In this article, application of REF to LV and
MV systems is explained. Four CT and five CT schemes for LV system are covered.
Requirement of IPCT for current matching in MV system is brought out. The article
ends with testing procedures for ensuring stability and sensitivity of REF scheme at
site.
2.0 REF vs Differential
(i) REF compares summated line current against neutral current on the same side
of the object. Differential compares line currents on one side of object against
line currents on the other side of the object (Fig 1).
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January 2006, IEEMA Journal, Page 92 to 95
(iii) Differential responds to both phase –phase fault and ground fault within the
protected zone. REF responds to only ground fault within the protected zone.
(iv) The CT secondary current flow for ground fault is shown in Fig 3. For external
fault, the current circulates between Line CT (LCT) and Neutral CT (NCT) and
no current flows through relay coil. For internal fault, only NCT sees the current
but not the LCT. The current from NCT is forced into the relay coil as LCT
presents open circuit.
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(vi) For comparison of sensitivity of REF and Differential schemes, refer [1]
3.0 REF for LV System
Restricted Earth Fault protection is not too popular in LV system for the following
reasons:
(i) LV systems are solidly grounded. The earth fault currents are large even if the
fault occurs very near to the neutral of the object on star side [1]. Sensitive
earth fault protection is easily obtained by providing standby earth fault relay
(51SN) connected to CT on neutral (Fig 5). To provide REF protection, extra
set of line and neutral CTs of special class are required in addition to the relay
itself. The extra cost is not justified for majority of LV systems.
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(i) Due to large unbalance in loading condition, neutral current can be high. If the
setting is low, REF may pick up. This is wrong as there is no genuine ground
fault.
(ii) A cardinal principle of system design is that neutral conductor must carry only
unbalanced load current and earth conductor (e.g. 25 x 3 mm GI) must carry
returning ground fault current [2]. If this is violated, for an external ground fault,
the neutral may carry the returning ground fault current, leading to inadvertent
REF pick up.
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3.3 REF with 5CTs
This is a straight-forward implementation in TPN system but requires extra CT (Fig
8). The neutral current flow is accounted for in REF scheme.
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4.1 Relay location vs Sensitivity
The relay (64) can be located on either side of IPCT (Fig 10). Assume the relay set
current ΙSET = 0.2A.
If the relay is located towards NCT, ΙRELAY = 1A = 5 ΙSET.
If the relay is located towards phase CT, ΙRELAY = 0.25A = 1.25 ΙSET.
Thus the relay sensitivity is much higher if it is connected towards NCT and is the
preferred location.
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The purpose of testing is to ensure:
(i) Sensitivity of the scheme for internal zone ground faults (operate)
(ii) Stability of the scheme against internal zone phase faults (not operate)
(iii) Stability of the scheme against external zone ground and phase faults (not
operate)
5.1 Outline of Procedure
The following broad steps cover testing of scheme used for transformer:
(i) Disconnect the transformer from both the sides
(ii) Bypass NGR if present
(iii) Create internal and external zone faults on star side
(iv) Apply three phase test voltage to the other side of transformer
(v) Measure during various faults simulated –
(a) CT Primary and secondary currents
(b) Current through REF relay
6.0 Case study
Consider the transformer with parameters: 20MVA, 33kV/11kV, Delta – Star,
Z = 12%
20000
I S RAT =
( 3 x11 )
= 1050 A
With the secondary shorted, primary voltage required to circulate rated current is
3960V (33000 x 0.12). If 415V is applied to primary side with secondary shorted (Fig
11),
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⎛ 11 ⎞
ΙP = 110 x ⎜ ⎟
⎝ 33 ⎠
= 36.7A
1
In case of three phase fault, Ι3FLT = pu
Z
6.1 Line to ground fault
In case of unsymmetrical line to ground short circuit, from theory of symmetrical
components [3],
3
ΙLGFLT = pu
( Z1 + Z 2 + Z 0 )
Z1 = Z2 = Z0 =Z
3
ΙLGFLT = ΙS =
(3 Z )
= 1.0 Ι3FLT
= 110A
Line to ground fault on star side gets reflected as line to line fault on delta side [4].
33
Turns Ratio =
(11 3 )
= 5.2
110
ΙP =
5.2
= 21.2A
The current distribution is shown in Fig 12.
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January 2006, IEEMA Journal, Page 92 to 95
6.2 Line to Line fault
In case of line to line fault, from [3],
ΙLLFLT = 0.866 x Ι3FLT
= 0.866 x 110
= 95.3A
The current distribution is shown in Fig 13.
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Fig 14 External Ground Fault
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The current distribution shall be as per Table 1.
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Fig 17 Internal Phase Fault
The current distribution shall be as per Table 2.
Table 2: Internal fault simulation
Sr.No Fault ΙCT-R ΙCT-Y ΙCT-B ΙCT-N ΙRELAY
1 R-E 0 0 0 0.09 0.09
2 Y-E 0 0 0 0.09 0.09
3 B-E 0 0 0 0.09 0.09
4 R-Y 0 0 0 0 0
5 Y-B 0 0 0 0 0
6 B-R 0 0 0 0 0
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7.0 Conclusion
REF is one of the important unit protections available. In many sites REF schemes
are disabled since perceived mal-operation has been observed. It could be either
due to wrong design or wrong engineering not detected due to inadequate testing.
The ideas presented here give the road map to the practicing engineer to
successfully commission REF schemes ensuring stability and sensitivity.
8.0 References
[1] “Sensitivity comparison of differential, REF and over-current protections”,
K Rajamani, IEEMA Journal, Oct 2002, pp 28 – 33
[2] “Earthing of electrical system – Part 2”, K Rajamani, IEEMA Journal, May 2005,
pp 32 – 36.
[3] Symmetrical components for power system engineering : J Lewis Blackburn,
Marcel Dekker Pub.
[4] “Peculiarities of delta connection in electrical power systems’, K Rajamani,
IEEMA Journal, Dec 2003, pp 38 – 42.
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Realistic Specification
for Current Transformer
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(January 2006, TECH-IT 2006 Seminar, IEEMA, Mumbai,
Page I-22 to I-28)
Realistic Specification for Current Transformer
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Current transformers (CT), though may appear quiet insignificant in the huge
electrical power network, play a vital role in protection and metering systems. The
key elements in a protection system (Refer Fig.1) are:
(i) Instrument transformers (Current and voltage transformers) – sensors in the
system.
(ii) Protective relays – locating and initiating isolation of faults in the system.
(iii) Circuit breaker – isolating faults from the system.
(iv) AC and DC wiring related to the above elements.
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As seen from the phasor diagram, the primary current IP is made up of two
components:
(i) Exciting current IE - magnetizes the core and supplies the core losses.
(ii) Reflected secondary current - IP’.
The errors in current transformation are due to the exciting current. The
proportionality between primary current and secondary current is not strictly
maintained and results in magnitude (ratio) and phase angle errors.
1.3 CT saturation
When a CT is saturated, the tight linear relationship between primary and
secondary is lost and the CT is unable to replicate faithfully. Under healthy
conditions very little current is used for excitation and majority of the primary
current is transformed into secondary (Refer Fig.4).
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Fig 6 CT Excitation Characteristic
1.4 Voltage developed across CT secondary
Another important function of a current transformer is to develop enough voltage to
drive required current through circuit burden in addition to faithfully reproducing the
primary current. In case of CT saturation, since major portion of primary current is
used in exciting the core, the CT is unable to develop enough voltage across CT
secondary to drive the required current through the connected burden. This
concept plays an important role in specifying parameters for both general
protection class and special protection class CTs.
2.0 Current Transformer Classification
Current transformers may be classified in the following categories based on the
application:
(i) General protection class used for protective relaying.
(ii) Special protection class (Class PS) used in current balance protection
schemes.
(iii) Metering class used in metering circuits.
3.0 Parameters For Current Transfomer Specification
The key parameters required for complete current transformer specification:
(i) C.T. Ratio
(ii) Number of cores
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3.1 Parameters based on application of current transformer
3.1.1 General protection class
(i) Accuracy class
(ii) Accuracy limit factor (A.L.F)
(iii) Rated burden
3.1.2 Special protection class
(i) Knee point voltage (Vk)
(ii) Exciting current (Iex)
(iii) Secondary winding resistance (Rct)
3.1.3 Metering class
(i) Accuracy class
(ii) Instrument security factor (I.S.F)
(iii) Rated burden
4.0 CT Ratio
CT ratio is defined as the ratio of rated primary current to the rated secondary
current.
4.1 Rated primary current
Factors influencing rated primary current:
(i) Rating based on continuous thermal rating
ΙA: Maximum load current (mandatory) + 20% overload capacity.
(ii) Rating based on short time thermal rating
ΙB: Rated short time current for 1 sec / 150
The higher current of the above two values (IA, IB) decides primary current rating.
This ensures robust construction of the current transformer.
Short circuit current through the current transformer can be maximum 150 times
the rated CT current for 1 sec. Based on Ι2t criteria, in case fault current (ΙF) is
larger than 150 times the rated primary current, then short circuit withstand time
will be less than ‘t’ seconds,
150 2 I P 2
t=
IF 2
The fault shall be cleared within ‘ t ‘ seconds to avoid CT damage.
Eg: CT Ratio = 200 / 1
Fault Current IF = 40kA
150 2 x 200 2
Short Circuit withstand time, t =
40000 2
= 0.57 sec
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The fault shall be cleared within 0.6 sec to avoid damage of current transformer.
A special mention is required for CTs used for equipment of small rating
connected to high voltage and high short circuit level networks. In such networks
low ratio CTs will be heavily saturated under short circuit conditions causing mal
operation of over current protection. For such situations IEEE (C37.20.2)
recommends use of two sets of CTs. One set with a low ratio to be used for
metering and another set with a high ratio to be used for protection. The
combination can thus provide accurate metering and adequate short circuit
protection. This may be useful particularly in design of auxiliary system of power
plants where the motor rating at 6.6kV can vary from 200kW to 9000kW. The
rating of CT for protection application may be standardized as per the criteria
given above whereas the ratings for metering CTs may vary as per the individual
load ratings.
4.2 Rated secondary current
The standard CT secondary current ratings are 1A and 5A. The selection is
based on the lead burden used for connecting the CT to meters/ relays. 5A CT
can be used when current transformer and protective devices are located within
same switchgear. 1 A CT is preferred if CT lead goes out of the switchgear. For
example, if CT is located in switch yard and CT leads have to be taken to relay
panels located in control room which can be away, 1A CT is preferred to reduce
the lead burden. For CT with very high lead length, CT with secondary current
rating of 0.5A can be used.
In large generator circuits, where primary rated current is of the order of few kilo-
amperes only 5A CTs are used. 1A CTs are not preferred since the turns ratio
becomes very high and CT becomes unwieldy.
5.0 General Protection Class
5.1 Accuracy class
Standard accuracy classes available are 5P and 10P. The figure ‘5’ in ‘5P’
indicates the accuracy limit in percent expressed in terms of composite error.
Generally, 5P Class CTs are employed.
5.2 Accuracy limit factor (A.L.F)
Accuracy limit factor (A.L.F) is the ratio of largest value of current to CT rated
current, up to which CT must retain the specified accuracy.
Example: C.T.: 5P20, 5 VA. In this case, ALF = 20 and composite error < 5 % up
to 20 times rated current for burden of 5VA. If the actual burden < 5 VA,
composite error is less than 5%, even for currents > 20 times rated current.
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Specifying ALF > 20 is not useful as relay operating time characteristic flattens
out at 20 times rated current (Refer Fig.7).
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Fig 8
It may be mentioned in passing that, even if very low burden numerical relays are
used, only RR in above expression is low but other factors are significant.
The design value of CT secondary voltage is given by
Burden x Accuracy Limit Factor ( A.L.F )
VDESIGN =
I RAT (Secondary)
As the rated CT secondary current is known, any standard value of A.L.F and
burden may be selected to satisfy
Design voltage across CT > Actual volts required,
VDESIGN > VACTUAL
Example:
CT : Ratio - 800 /1: 5P20, 10 VA
IF =30kA; RCT = 3Ω ; RL = 1Ω; RR = 0Ω
⎛ 30000 ⎞
VACTUAL = ⎜ ⎟ x ( 3 + 2 x1)
⎝ 800 ⎠
= 187.5 V
⎛ 20 x 10 ⎞
VDESIGN = ⎜ ⎟
⎝ 1 ⎠
= 200 V
The chosen parameters are acceptable since VDESIGN > VACTUAL.
6.0 Special Protection Class
6.1 Knee point voltage (Vk)
Knee point voltage (VK) at which CT starts saturating is defined as the point
where exciting current increases by 50% for 10% increase in voltage (Refer Fig.
6). Knee point voltage is relevant only during external fault conditions and does
not have significance during normal operating conditions. The knee point voltage
(Vk) for Class PS CTs used in high impedance scheme is calculated for the worst
condition that one of the CTs is fully saturated and the other CT has to develop
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enough voltage to drive current through the other CT circuit to ensure stability
during external fault.
A typical current balanced scheme which operates by sensing the difference of
two or more currents measured by the CTs located on two sides of the protected
object is shown in Fig. 9.
Fig 10
During external fault conditions CT2 presents short circuit when it is saturated (Refer Fig.
11).
Fig 11
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Now, CT1 has to develop enough voltage to drive current through the complete CT
circuit.
VREQUIRED during external fault condition with CT2 saturated,
VREQUIRED = IF (Rct1 + RL1+RL3+Rct2 + RL4+ RL2)
Assuming, Rct1 = Rct2 = Rct and
RL1= RL3= RL4= RL2= RL
VREQUIRED = IF (2 Rct + 4 RL)
VREQUIRED = 2 x IF (Rct + 2 RL)
Therefore, knee point voltage, for Class PS CTs is
Vk (min) > VREQUIRED = 2 x IF (RCT + 2 RL)
where,
VK (min) = Minimum Knee Point Voltage
IF = Max. through fault current to which CTs are subjected to.
RCT = C.T secondary resistance typically varies from 1 to 8 Ω
RL = Lead resistance typically 8 ohms / km for 2.5 mm2 Cu control cable
Modern numerical relays offer low impedance biased schemes as an alternate
which achieves stability during through faults by algorithmic calculation after
measuring CT secondary currents. In such cases, the CT requirements furnished
by relay manufacturer may be followed.
6.1.1 Fault current for CT sizing
Following guidelines are used for choosing appropriate fault current IF for knee
point voltage calculations of CTs used in biased differential protection scheme of
transformer to avoid CT oversizing:
(i) LT side of transformer - LT system fault current or 20 times rated current of
LT CT, whichever is lower.
(ii) HT side of transformer - HT system fault current or 20 times rated current of
HT CT, whichever is lower.
The rational for the above is as follows:
(i) In case of LT side fault, fault current will not exceed 20 times rated current
assuming minimum transformer impedance as 5%.
(ii) In case of HT side fault, only CTs on HT side carry current and hence we are
not worried much about CT saturation. Assume relay pickup setting as 10%
(0.1 A for 1A CT) and fault current 20 times rated current. Now, even if 19A is
consumed in saturation, the available secondary current of 1A is enough to
operate the relay.
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6.2 Exciting current (IEX)
Error in transformation is due to exciting current (IEX) because of which the
proportionality between primary and secondary current is not maintained. For
Class PS CT, this proportionality is retained to a high degree by specifying a low
exciting current. Usually IEX <30mA is specified for 1A CT and IEX < 150mA is
specified for 5A CT.
6.2.1 Why IEX <30mA or IEX <150mA?
In current balanced scheme to avoid mal operation of protection scheme during
normal operating conditions, the spill current through the differential relay should
be less than the relay pick up (Refer Fig. 12).
Fig 12
Therefore for such schemes the relay pickup current is set based on the number
of CTs in the circuits and the exciting current for each CT. Assuming a relay
pickup of 10% i.e. 0.1 A for a 1A CT, the exciting current of CTs can be <30mA
when used for a three winding transformer (Refer Fig.13). It can be even 45mA
for a 1A CT for a two winding transformer. On similar lines 150mA is normally
specified for 5A CT.
Fig 13
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6.2.2 ΙEX to be specified at VK / 4 or VK / 2?
ΙEX is relevant only during normal operating conditions to ensure stability and
prevent false tripping and is not relevant during faults. Under fault conditions,
Knee point voltage (Vk) = 2 x ΙF (RCT + 2 RL)
Under normal conditions,
VCT = ΙRAT (RCT + 2 RL)
⎛I ⎞
= Vk ⎜ RAT ⎟
⎝ 2I F ⎠
I RAT 3kA
e.g. - = =
2I F 2 x30kA
= 0.05 ⇒ 5%
As seen from above, under healthy conditions, voltage required to be developed
by CT is only 5% of the knee point voltage. Therefore, specifying ΙEX @ VK / 4
(25%) is more than adequate whereas specifying ΙEX @ VK / 2 (50%) is a
conservative design resulting in bigger size of CTs. The exciting current at VK / 4
is less than that at VK / 2 (Refer Fig. 14). Considering a limiting value of 30mA for
exciting current, specifying 30mA @ Vk/4 is adequate.
Fig 14
Generally identical class PS CTs are used in both sides of the protected
equipment. It is not necessary to order both CTs from same vendor as long as
class PS requirements are met. Point by point matching of saturation
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characteristics for the CTs is not mandatory and not required. For example, if ΙEX <
30 mA @ VK/4 for both the CTs, they are acceptable. (Refer Fig. 15).
Fig15
A point may be noted here that it is not mandatory to use Class PS CTs in current
balanced schemes. General protection class CTs can be used as long as the CT
have low exciting current and is able to develop enough knee point voltage
required for the said application. The site test results given in table (Table-1) shows
that the exciting current for a protection class CT is less than that of a Class PS
CT. Also, it has a higher knee point voltage compared to a Class PS CT.
Table-1
Special Protection General Protection
Class Class
1600/5A, Cl. PS,
Vk > 130, Ie < 1600/5A, Cl. 5P20,
150mA @ Vk/4, Rct 20VA
< 0.8 ohm
Current Current
Volts Volts
(mA) (mA)
10 10 10 5
75 42 40 12
130 71 80 20
143 85 120 33
158 (Vk) 111 171 (Vk) 77
174 181 190 132
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6.3 Secondary winding resistance (Rct)
Winding resistance is part of the CT burden and is taken into account while
determining knee point voltage requirement of CT. For special protection class
CTs (Class PS), CT secondary winding resistance is usually specified. However
it is preferable to furnish expression for knee point voltage, fault current and lead
resistance values and not to specify both knee point voltage and Rct to the
vendor. The vendor can then optimally choose Rct to get the desired knee point
voltage. This will avoid oversizing of CTs.
7.0 Metering Class
7.1 Accuracy class
Accuracy class is defined as the maximum ratio error at rated current and at
rated burden. Class 0.1, 0.2 and 0.5 CTs are used for precision industrial
metering / tariff metering. As per IS -2705 accuracy is not guaranteed for current
less than 20% of the rated current. If current through the metered line is much
less than the rated current of CT, for majority of time, anticipated accuracy is
never realised in practice. This is mostly true for tie lines connecting industrial
plants with captive power plant and grid.
7.2 Instrument security factor (I.S.F)
Instrument security factor (I.S.F) is defined as the ratio of minimum value of
primary current to the rated current at which composite error of CT is greater than
10%. This signifies the current at which the CT starts saturating to protect the
apparatus supplied by CT in the event of the system fault. Therefore it may be
emphasized that metering CTs should saturate after certain current may be10ΙN
to protect meters while protection CTs should not saturate up to 20ΙN to ensure
accuracy during fault conditions. Therefore knee point voltage and ALF are not
relevant for metering CTs. The site test results given in the table below (Table-2)
shows that knee point voltage for a metering CT is much less than that of a
protection class CT. This is one way to identify metering core at site.
Generally I.S.F. is specified less than 5. However this does not have much
practical significance and I.S.F = 10 is acceptable as the ammeters and current
coils of meters are designed to withstand 10 times the rated current for 5 seconds.
It may be noted that a current transformer with high accuracy class and low I.S.F
cannot be realised in practice. High accuracy class requires low excitation current
which in turn results in bigger core. The saturation point of a bigger core is high
which contradicts the requirement of low I.S.F.
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Table-2
General Protection
Metering Class
Class
1600/5A, Cl. 0.5, 1600/5A, Cl. 5P20,
15VA 20VA
Current Current
Volts Volts
(mA) (mA)
6 5 40 12
10 7 80 20
20 12 120 33
30 (Vk) 22 171 (Vk) 77
33 33 190 132
It may be worth mentioning that meters can also be connected to protection core
for feeders with instantaneous protection where fault clearing time is less than
100ms. As mentioned above, meters are designed to withstand 10 times the rated
current for 5 seconds and faults are generally cleared within one (1) sec.
Therefore for 1 sec the coil can withstand,
Ι2 x 1 = (10 ΙR)2 x 5
= 500 ΙR2
Ι = 22.4 ΙR , where ΙR is the CT rated current
Therefore, if ΙFAULT is less than 22.4 times CT rated primary current, indicating
meters can be connected to protection core and no separate metering core is
required.
7.3 Rated burden
Burden usually expressed in VA indicates the impedance of the CT secondary
circuit at a specified power factor and at the rated secondary current. The accuracy
requirements are specified at rated burden. For a current transformer the rated
burden should be carefully chosen based on the equipments connected in the
secondary circuit as burden has bearing on the price of CT.
8.0 Conclusion
The article covers salient aspects that the user should consider to realize CTs
that are not oversized. A radical rethink when selecting primary rating of CT for
protection application is needed. Extreme care shall be exercised when selecting
knee point voltage and exciting current for CTs used in current balanced
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schemes. I.S.F for metering CTs can be 10 without endangering meters. The
practicing engineer is encouraged to apply the ideas presented here to realize
optimally sized CTs.
9.0 References
[1] Protective Relays- Application Guide – GEC Measurements
[2] The design of Electrical Systems for large projects (in India) – N
Balasubramanyam
[3] Electrical Measurements and Measuring Instruments – E. W. Golding
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January 2006, TECH-IT 2006 Seminar, IEEMA, Mumbai, Page I-22 to I-28
Grounding of
Electrical System – Part I
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(May 2006, IEEMA Journal, Page 52 to 56)
Grounding of Electrical System – Part I
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
The two areas which have significant impact on system protection and operation
are earthing and grounding. Earthing of electrical system has been dealt in detail
in two companion papers [1, 2]. In this article, concepts of grounding will be
developed. In Part I, ungrounded system is taken up.
2.0 Ungrounded vs Grounded system
Up to 1940, most of the systems were operated as ungrounded system. The
neutrals of the system were kept floating as the ground connection is not useful
for transfer of three phase power in three-wire system. The majority of the faults
(70%) on any system are line to ground faults. In ungrounded system, due to
absence of return path, the ground fault current is very low. As the service is not
interrupted, the fault can be located and rectified at leisure. But soon problems
like transient over voltages, arcing grounds and insulation failures began to
surface. To overcome these problems, grounding the neutral was considered as
a possible solution. Of course the grounded system results in flow of large
ground fault current. The over voltage problem in ungrounded system is replaced
by over current problem in grounded system. Even today, this debate on
grounded vs. ungrounded system is going on and ‘The Preferred Alternative‘
does not exist!
3.0 Difference between Neutral and Ground
Before we proceed further, the concept of neutral will be introduced. The neutral
and ground are not always the same. The ground is always at zero voltage
plane, whereas the neutral can be at ground (zero) potential or it can have some
non - zero potential with respect to the ground. In case the neutral is at zero
potential, then there is no neutral shift. If neutral is at non - zero potential, then it
is considered to be shifted.
For definition of neutral refer Fig 1. Connect three ideal and equal resistors to
three phases. The common junction point is the ‘neutral’. The voltage of common
junction point with respect to ground is neutral voltage. From this definition
follows an important fact – ‘The zero sequence voltage at any point in network
corresponds to the neutral shift at that point in the network’. From Fig 1,
⎡ (V R - V NG ) ⎤ ⎡ (V Y - V NG ) ⎤ ⎡ (V B - V NG ) ⎤
⎢ ⎥+⎢ ⎥+⎢ ⎥=0
⎣ R ⎦ ⎣ R ⎦ ⎣ R ⎦
VR + VY + VB = 3VNG ………… (1A)
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From the theory of symmetrical components [3],
VR + VY + VB = 3V0 …………(1B)
Hence, VNG = V0 ………….(1C)
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The phase voltages are VR , VY and VB. (It is common to write with single
subscript for voltage to ground, e.g. VR instead of VRG). The line voltages are
VRY, VYB and VBR.
|VR ⎜ = ⎜VY ⎜ = ⎜VB ⎜= 1 pu (say 11kV/√3)
⎜VRY ⎜ = ⎜VYB ⎜ = ⎜VBR ⎜ = √3 pu (i.e. 11kV)
The phase current leads phase voltage by 90°.
ΙR + ΙY + ΙB = 0
VR + VY + VB = 0
From Eqn (1),
VNG = V0 = 0
Neutral is at ground potential and there is no neutral shift.
5.0 Ungrounded system (Fault condition)
Now consider a line to ground fault on phase R (Fig 4). The phasor diagram is
shown in Fig 5. R phase capacitance is shorted since fault is on phase R. Now R
is at ground potential G. Voltages that appear across other two capacitances are
line voltages VYR and VBR.
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The capacitive currents lead respective voltages by 90°. There is no change in
line voltages but the voltages to ground of unfaulted phases rise to line voltage
level.
⎜VRY ⎜ = ⎜VYB ⎜ = ⎜VBR ⎜ = √3 pu
(Line voltage triangle is still equilateral).
⎜VY ⎜ = ⎜VB ⎜ = √3 pu
The fault current can be calculated as follows:
⎜ΙBR ⎜ = ⎜ΙYR ⎜= √3 / XC
ΙF = ΙRB + ΙRY = 3 / XC
The capacitive current per phase 1/XC of typical industrial system or auxiliary
system of a power plant can be from 2 to 5A. Thus the fault current will be in the
range of 10A which leads to the phenomenon of ‘arcing grounds’. The breaker
duty becomes onerous due to possibility of restrikes when trying to break the
capacitive currents.
The open delta voltage (Fig 6) is given by
VΔ = VR + VY + VB = 3VNG
VR = 0; ⎜VY ⎜ = ⎜VB ⎜ = √3; VΔ = 3 pu
From Eqn (1),
VNG = V0 = 1 pu.
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⎜VYB ⎜ = √3 pu; ⎜VRY ⎜ = ⎜VBR ⎜ = 1pu ; (Line
voltage triangle is isosceles).
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(ii) Ligtning arrestor has to be rated for 100%. For example, in a 11kV system,
LAs have to be rated for 11 kV even though they are connected from phase
to ground.
(iii) The over voltage factor for PT shall be 1.9 pu (instead of 1.5 pu)
(iv) The cables have to be rated for full line voltage. For a 11 kV system, the
rating shall be 11kV/11kV, i.e. phase to phase insulation will be 11kV and
phase to ground insulation will also be 11 kV. This definition is to be
previously called UE grade (Unearthed grade) but recent amendment to IS
7098 (draft) has withdrawn this terminology and replaced by one step
higher voltage grade. Instead of 11kV/11 kV grade, it will be specified as
12.7 kV/22kV.
(v) The chances of multiple ground faults hanging on the system are high
unless prompt action is taken to identify and isolate the first ground fault. In
this context, it is useful to recognize following trip logic. Refer Fig 8.
(a) Fault on phase R to G (Ground) and phase Y to G on Feeder A:
Feeder A trips.
(b) Fault on R to G on feeder A and fault on Y to G on feeder B: Both
feeders A and B trip.
(c) Fault on R to G on feeder A and fault on R to G on feeder B: None
trips; case of multiple ground faults hanging.
8.0 Ground fault detection in ungrounded system
In ungrounded system current as a handle for ground fault detection is not
reliable as fault current is too low. Only voltage is available for ground fault
detection. It may be emphasized that voltage can be used for ground fault
detection but not for location. The difference between voltage handle and current
handle is that voltage is a system wide attribute while current is feeder specific.
In Fig 8, voltage is same for feeder A, B or C. In fact it is the common ‘bus’
voltage. The currents are however feeder specific. In case of grounded system,
if a ground fault occurs on feeder A, large current flows on feeder A and this
current handle is used to trip feeder A. Location of ground fault that fault is only
on feeder A is possible due to availability of sufficient current handle. In case of
ungrounded system this is not available. Voltage handle indicates the presence
of ground fault. To identify the location, feeders are tripped one by one. When the
faulted feeder is tripped voltage handle indicates healthiness.
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Fig 8 Ground fault detection
9.0 Ground fault detection in DC system
Remarks on ground fault detection in DC system may be appropriate here. DC
system is usually ungrounded. For ground fault detection, the center point is
earthed through a very high resistance with CZA (Center Zero Ammeter). Refer
Fig 9.
Fig 9 DC system
If fault occurs on positive pole, milliammeter deflection is on one side of zero and
if fault is on negative pole, the deflection is on other side of zero. Fault on either
positive or negative pole does not hamper the system operation. But to locate
the ground fault in DC system is very tedious. A typical method to detect ground
fault is shown in Fig 10. Each feeder is fed through a make before break switch.
If CZA alarm comes, each feeder is switched from normal to test position. For the
faulted feeder, CZA alarm on one battery vanishes and appears on other battery.
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Fig 12 Auxiliary PT Connection
Switches SW1 and SW2 are used only when testing the scheme. Many times
relay operation is found to be sluggish during testing. One of the reasons could
be that the primary winding of phase under test is not shorted. The correct test
procedure is as follows:
(i) Keep switches SW1 and SW2 off
(ii) Measure open delta voltage ‘V’. It should be nearly zero
(iii) Remove fuse F1 on R phase
(iv) Close switch SW1 (to simulate VR= 0)
(v) Measure open delta voltage ‘V’. It should be nearly 110 Volts.
(vi) Close switch SW2
(vii) Check voltage relay operation
(viii) Repeat the above procedure for Y phase and B phase
11.0 Ground fault detection on ships
The alternators supplying power in ships are in majority of cases rated for 440V.
On land, LT system is solidly grounded as per IE regulation. But on ships, the
system is ungrounded to ensure continuity of supply under single earth fault
conditions. To detect earth faults, arrangement shown in Fig 13 is used.
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May 2006, IEEMA Journal, Page 52 to 56
Fig 13 Earth indication (Healthy system)
Under healthy conditions the three Test Lamps will glow bright. Under earth fault
condition on, say phase R, Test Lamp on R phase will be dimmer but the other
two lamps will be bright (Fig 14). The earth indication switch is normally kept in
OFF position. The operator periodically puts the switch in Test position to test for
earth fault. If earth fault indication comes, the operator has to open feeder by
feeder to isolate faulted feeder.
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Fig 15 Single phase PT Connection
13.0 Neutral inversion and ferro-resonance
The single phase PT connection, under certain system conditions, can lead to
destructive events like inversion of neutral and ferro-resonance. For this reason,
this connection is rarely used in practice. The equivalent circuit is shown in Fig
16.
(V R - V NG )
I R=
-jXC
(V Y - V NG )
IY =
-jXC
(V B - V NG )
I B=
-jXC
Applying KCL to node N,
ΙT + ΙR + ΙY + ΙB = 0
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With balanced impressed voltage,
VR + VY + VB = 0
From the above equations,
VR
VNG =
⎡⎣ 1 – ( 3X T / X C ) ⎤⎦
With VR = 1 pu, the variation of VNG with respect to (XT / XC) is shown in Fig 17. If
the capacitive reactance is very much less than magnetizing reactance of PT {(XT
/ XC) ratio is large}, neutral to ground voltage is nearly zero.
When (XT / XC) = 1/3, VNG = ∞
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The neutral no longer remains within the voltage triangle but lies outside. This is
termed as ‘neutral inversion’. Under normal conditions, N = G (no neutral shift),
and remains within the voltage triangle. Under neutral inversion conditions, N
shifts to N’.
The peculiarity of the curve shown in Fig 17 is that VNG does not lie between 0 to
1 pu.; either it is above 1 or below 0. However this becomes obvious if we
consider a simple (L-C) circuit as shown in Fig 19.
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For Alt 1, from Eqn (2), VN is 106%. The maximum voltage to ground
experienced by both the capacitor and reactor is 106%.
For Alt 2, from Eqn (3), VN is -6%. The maximum voltage to ground experienced
by capacitor is 100% and reactor is subjected to only a maximum of 6% under
steady state conditions.
14.0 Conclusion
The main features of ungrounded system were brought out in this article. The
definition of neutral was introduced and its relationship with zero sequence
voltage was established. The measurement of neutral shift using open delta PT
was explained. Methods to detect ground faults in ungrounded system were
described. Finally the phenomena of ferro-resonance and neutral inversion were
explained. The practicing engineers may be able to understand and solve some
of their site problems based on the concepts enunciated here.
15.0 References
[1] “Earthing of Electrical system – Part I”, IEEMA Journal, Aug 2004, pp 37 –
40.
[2] “Earthing of Electrical system – Part II”, IEEMA Journal, May 2005, pp 32 –
36.
[3] Protective Relaying – Principles & Applications: J Lewis Blackburn, Marcel
Dekker Pub.
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May 2006, IEEMA Journal, Page 52 to 56
Grounding of
Electrical System – Part II
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(June 2006, IEEMA Journal, Page 51 to 58)
Grounding of Electrical System – Part II
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
In Part I, basic concepts of grounding were introduced [1]. The essential features of
ungrounded system were elaborated. In this article we will graduate to grounded
systems. The definition of ‘effective grounding’ is given. The features of Resistance
grounding and Reactance grounding will be covered. The operation of zig-zag
connection will be demystified. Star-delta and open delta connections to ground the
ungrounded system are explained. The relative advantages of each type of
grounding are examined. The over voltage problems in non-solidly grounded
systems are discussed. Finally peculiar ground fault current distributions under
some system conditions are illustrated.
2.0 Reasons for grounding
It enables sufficient ground fault current to flow so that selective isolation of faulted
section is feasible. During abnormal system conditions like fault, it minimizes the
‘neutral shift’ and limits the over voltages appearing on the system.
Ungrounded system is cursed with overvoltage problem. In grounded system the
overcurrent problem has to be solved.
3.0 Grounding locations
(i) The neutral of star connected stator winding of generator, Fig 1.
(ii) The neutral of star winding of power transformer, Fig 2.
(iii) The neutral of ‘grounding transformer’, Fig 3.
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Fig 2 Neutral of star winding of transformer
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June 2006, IEEMA Journal, Page 51 to 58
5.0 Measure of grounding effectiveness
What constitutes ‘effective’ grounding is addressed by evaluating certain
parameters. Based on extensive simulation studies, it has been established that if
the parameters are within the specified range, the transient over voltages under
disturbed system conditions are limited.
One such figure of merit extensively used is given below.
I 1PH
KF = ……..… (1)
I 3PH
⎛ XO⎞ ⎛ Ro ⎞
⎜ ⎟ < 3 and ⎜ ⎟ < 1 ”.
⎝ X1 ⎠ ⎝ X1⎠
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If the system is solidly grounded (R0 is small) the second relation is usually satisfied.
As for the first relation, consider a typical EHV network shown in Fig 4.
11 kV 220 kV
~
XO/X1 > 4
XO/X1 < 1 XO/X1 = 1
Fig 4 Typical EHV System
For generator, X0 (zero sequence reactance) is about 10% and X1 (transient
⎛ XO⎞
reactance in this case) is about 25%. Hence ⎜ ⎟ < 3.
⎝ X1 ⎠
⎛ XO⎞
For transformer, X0 and X1 are nearly same and is about 12%. Thus ⎜ ⎟ < 3.
⎝ X1 ⎠
⎛ X0 ⎞
However, in case of EHV transmission line, ⎜⎜ ⎟⎟ > 4 .
⎝ X1 ⎠
Thus for the same system, at generator and transformer terminals, the system is
effectively grounded. But at the end of a long radial EHV line, the system may not be
effectively grounded.
6.0 Solidly grounded system
The neutral is connected to ground without any explicit external element like resistor
or reactor.
6.1 Advantages of solidly grounded system
(i) The substantial flow of ground fault current enables accurate detection and
location of ground faults. The factor KF (Eqn.1) is nearly 1 and hence transient
overvoltage is minimum. Also, the neutral shift during ground fault is markedly
less (almost one third) compared to ungrounded system [1].
(ii) The ground fault relay (51N) connected in residual circuit offers sensitive
protection (Fig 5) for feeders. A separate CBCT is not required for ground fault
detection. The ground fault relay with range of 20% to 80% is adequate. Since
ground fault currents are high, higher setting (say 80%) is recommended
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June 2006, IEEMA Journal, Page 51 to 58
especially if CT ratio is lower. Further discussions on this will be taken up in a
subsequent article.
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Fig 6 Generator - Core damage curve
(iii) Winding damages in rotating machines are not of serious concern. The repairs
can be done by local rewinding agency. However in case of damage to core,
repairs can not be carried out at site. The machine has to be sent back to
manufacturer’s works for repair resulting in prolonged loss of production.
Since rotating machines are not present in voltage levels from 22 kV and above,
usually these systems are solidly grounded. At EHV level solid grounding is
universally adopted for two reasons: (a) cost of insulation at EHV level is high (b)
primary protections clear the fault within 5 cycles.
If rotating machines are present at 3.3 kV, 6.6 kV and 11 kV levels, the systems are
grounded through resistor or reactor to limit the ground fault current. If rotating
machines are not present at these voltage levels, the systems are solidly grounded.
In case of LT (415V) system, though rotating machines are present, the system is
solidly grounded to conform to IE rules. Since LT system is also handled by ‘general
public’, for safety reasons solid grounding is mandated [3]. Sufficient ground fault
current is allowed to flow so that protective devices can operate and clear the faults
at the earliest. Of course, core damage at the point of fault in rotating machines will
be high.
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Since a very large number of rotating machines (upto 175 kW) are present at LT
level, it may be worth considering resistance grounded system even at this level to
limit the ground fault current. LT buses can be segregated into those supplying
rotating machines with resistance grounding and those supplying static loads like
lighting and heaters with solid grounding. Refer Fig 7. The scheme shall be
implemented in a controlled environment like power plant or industrial plant manned
by professionals. Special application shall be made to the local electrical inspector
who will review and approve the scheme in these cases.
Fig 7 LT distribution
7.0 Resistance grounded system
A resistor is connected between the neutral and ground. The reasons for limiting the
ground fault current are as follows:
(i) In rotating machines, winding damage is tolerable but core damage is not.
(ii) Reduce burning and melting in electrical equipment
(iii) Reduce mechanical stresses (F α Ι2) compared to solidly grounded system
(iv) Reduce restrike / arcing faults compared to ungrounded system
Depending on the value of limiting fault current, it is further classified as high
resistance grounding and low resistance grounding.
7.1 High resistance grounded system
In High Resistance Grounded system, the ground fault current (ΙF) is limited to about
10A to 15A. The value of resistor is selected such that for a ground fault, current
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June 2006, IEEMA Journal, Page 51 to 58
through resistor ΙNR is equal to total system capacitive current ΙC (Fig 8, Fig 14).
Consider a 11 kV system. Let the ground fault current be limited to 10A. The value of
NGR( Neutral Grounding Resistor) is approximately given by:
⎛ 11000 ⎞
⎜ ⎟
RG ≅ ⎝
3 ⎠
10
= 635 Ω
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⎛11000 ⎞
⎜ ⎟
Turns ratio of NGT, T R = ⎝ 3⎠
240
= 26.5
635
Value of resistor on the LV side, R’G =
( 26.5 )
2
= 0.9 Ω
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Fig 13 Reactance grounded system
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8.1 Advantages of reactance grounded system
The current through the reactor ΙNX almost nullifies capacitive current ΙC in case of a
ground fault. The fault current is practically zero. Hence the possibility of restrike is
remote as the arc is self-extinguishing.
Substantial zero sequence voltage (V0) is available for fault detection through open
delta PT.
8.2 Disadvantages of reactance grounded system
(i) Neutral has to be fully insulated.
(ii) Lightning arrestor has to be rated for 100%.
(iii) The over voltage factor for PT shall be 1.9 pu.
(iv) The cables have to be rated for full line voltage (UE grade).
(v) The system capacitance will change due to operational procedures when some
feeder cables are taken in service or out of service. The reactor has to be
tuned to match the system capacitance. This is a time consuming task in a
running plant. If the reactor taps are left untouched even when system
capacitance has changed (due to network switching), the main purpose of
‘resonant grounding’ is not realized.
(vi) In rotating machines, core damage is perceptible only if the ground fault
current exceeds 10A. Hence reducing the ground fault current to practically nil
does not enhance further the core damage withstand performance.
In modern system design, reactance grounding is rarely used. Either the system is
ungrounded, (low / high) resistance grounded or solidly grounded.
9.0 Grounding the bus
To establish grounding in ungrounded system, the two widely used methods are zig-
zag grounding and star-delta grounding [3]. Open delta grounding is a sub set of
star-delta grounding.
9.1 Zig-Zag grounding transformer
It works on the basic premise that the per unit current must be equal in primary and
secondary windings. The exciting current is ignored here which for a transformer is
less than 1%. Consider a single phase transformer with turns-ratio of 10 (Fig 15).
Assume 500A is flowing on primary side.
ΙPRI = 500A; ΙSEC = 500 / 10 = 50A
ΙPRIRAT = 1000A; ΙSECRAT = 100 A
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ΙPRIPU = 500/1000 = 0.5 pu
ΙSECPU = 50/100 = 0.5 pu
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offers a very high impedance to the flow of positive sequence (or negative
sequence) currents. If the zig-zag transformer is connected to a bus, under normal
conditions, the current drawn is very low corresponding to exciting current.
The scene when zero sequence currents are flowing is shown in Fig 17. The three
line currents (ΙO) are equal in magnitude and phase. The current in Zig winding is,
say 1∠0° and the current in zag winding is also 1∠0°. This is permissible as per the
fundamental principle of transformer theory stated above. The transformer offers low
impedance to the flow of zero sequence current corresponding to conventional
leakage impedance. Thus, this connection facilitates the flow of ground fault current
(3ΙO) in ungrounded system. The ground fault current magnitude can be limited by
inserting resistor as shown.
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Fig 19 Typical current distribution
9.2 Star-Delta transformer
A conventional star-delta transformer can
be used for grounding the bus, refer Fig 20.
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delta) needs to be employed with caution as sometimes it leads to inadvertent
grounding [6].
The ground fault current can be limited to any desired value by providing the
resistor. The resistor can be connected in two ways – connected in primary neutral
circuit or delta winding.
9.2.1 Resistor in primary neutral
Let the rated voltage of bus be 6.6 kV and the resistor value be 250 Ω. Refer Fig 20.
Ground fault current ΙF = 3Ι0
⎛ 6600 ⎞
⎜ ⎟
=⎝
3⎠
250
= 15.3 A
Ι0 = 5.1A
9.2.2 Resistor on delta winding
Refer Fig 21.
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Resistance on delta side =
( 3 x415 )
46.8
= 26.6 Ω
In general, R S =
(RD x TR 2 )
………..….(2)
9
RS : Resistor value on star neutral in ohms
RD : Resistor value on delta side in ohms
VSTAR PHASE
TR : Turns Ratio =
VDELTA PHASE
Even though the primary neutral is solidly grounded, the system behaves like
resistance grounded system because of the presence of resistor on the delta side.
The star winding in this case has to be rated for full line voltage [3].
9.3 Open Delta PT grounding
Conceptually it is same as star – delta grounding. Open delta PT is used to detect
ground faults in ungrounded system [7]. A Ferro-resonance damping resistor,
(typically 100Ω) is connected across the relay. Refer Fig 22.
From Eqn (2),
RD = 100Ω
⎛ 6600 ⎞
⎜ ⎟
TR = ⎝ ⎠
3
(
110
3 )
= 103.9
( R D x TR 2 )
RS =
9
= 120 kΩ
⎛ 6600 ⎞
⎜ ⎟
IF = ⎝ 3⎠
RS
= 32 mA
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Fig 22 Open Delta PT with Resistor
An ideal ungrounded system is converted to a very high resistance grounded system
with fault current limited to a very small value.
10.0 Variation of voltage with fault current
Depending on type of grounding, the phase and line voltages change under ground
fault condition. Line voltage triangle is isosceles for solidly grounded system and
equilateral for ungrounded system [1]. Refer Fig 23.
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By varying the value of NGR from zero to a very high value, conditions
corresponding to solidly grounded, low and high resistance grounded and
ungrounded systems can be simulated. The results of the simulation studies are
shown in Fig 24. The striking feature is that line and phase voltages of unfaulted
phase remain almost equal to √3pu until the fault current reaches a high value
corresponding to solidly grounded system. Only when the ground fault current
reaches around 8500A, the line and phase voltages drop down to 1pu. The open
delta voltage (VΔ = VR + VY + VB) also exhibits a similar trend.
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(ii) Under-voltage relays are used for protection purpose. Assume the under-
voltage relay is connected across the line and set at 70%. The line voltages
remain almost at √3pu except for solidly grounded system (Fig 24). The relay
will not pick up until the line voltage falls below say 70% of √3pu, i.e., VSET =
1.2 pu. Thus line connected under voltage relays may not operate if used in
non-solidly grounded system during ground faults. The preferred solution is to
connect three under voltage relays between phase and ground. This confirms
a well known fact that the best handle to detect voltage unbalance is the phase
voltage and not the line voltage or open delta voltage [6].
11.0 Sequence voltage vs Fault location
Refer Fig 25. The positive sequence voltage is high (say 11kV/√3 pu) at the source.
The synchronous machines (source) are designed to produce only positive
sequence voltage. At the point of fault the positive sequence voltage is low (almost
zero) and the under voltage relays near the faulted location respond [8].
The zero sequence voltage is low at the source. Every effort is made in the
alternator design (like fractional-pitch winding) to reduce zero sequence voltage (like
third harmonic) to a minimum. At the point of fault the zero sequence voltage is
substantial (say 11kV/√3pu) and the voltage relay near the faulted location
connected to open delta PT responds.
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12.0 Peculiar ground fault current distributions
Sometimes unexpected ground fault current distributions result due to network
configuration and impedances of elements. Two of the interesting case studies [8]
are given below.
12.1 No transformer neutral current with ground fault
Consider an autotransformer rated for 132kV / 220 kV with 11kV tertiary. Refer Fig
26. 132 kV side is connected to source and 220 kV side is connected to load.
The impedance values of transformer are:
ZHM = 9.5% ; ZMT = 47.4% ; ZHT = 31% on 37.5 MVA base.
Assume the transformer is on no load initially. The current distribution for ground
fault on 220 kV side is shown in Fig 26. The current through the transformer neutral
is almost zero. The ground fault, instead of returning to transformer neutral bypasses
the transformer and returns to source neutral. The earth fault relay on transformer
neutral will not pick up but on the source neutral will pick up. Of course, this is
possible only because the load side is connected to the source side electrically. With
conventional transformer this can not happen as load side and source side are
galvanically separated.
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12.2 Transformer neutral current without ground fault
Consider a 33 kV / 11 kV, star – delta transformer. Under balanced loading
condition, the current on 33 kV side is 500A as shown in Fig 27. The current
distribution for open conductor on ‘R’ phase is shown in the same figure. It appears
as if ‘R’ phase current now tries to flow through the earth. If neutral CT ratio is 500/1
and plug setting is 0.5,
640
Plug Setting Multiplier =
(500 x0.5 )
= 2.56
Since PSM is above 2, the ground fault relay (51N) will pick up and operate as per
set time dial. Thus without a genuine ground fault, ground fault relay will operate.
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Generator Neutral
Grounding Practices
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd, MUMBAI
(August 2007, IEEMA Journal, Page 89 to 97)
Generator Neutral Grounding Practices
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
In this article, various methods of grounding are described with their impact on zero
sequence current circulation and core damage in rotating equipment. The grounding
methods for LV and MV generators are elaborated. The principles of high and low
resistance grounding are discussed leading to sizing of NGT and NGR. The novel
hybrid grounding concept is introduced. The dangers of mixing up incompatible
grounding systems are brought out. The article ends with critical analysis of NGR
enclosure earthing.
2.0 Harmonic and Zero sequence
The theory of symmetrical components defines three components for three phase
system:
ΙPOS : Positive sequence – (e.g. 1∠0°, 1∠-120°,1∠-240°)
ΙNEG : Negative sequence – (e.g. 1∠0°, 1∠120°,1∠240°)
ΙZER : Zero sequence – (e.g. 1∠0°, 1∠0°,1∠0°)
The relationship between harmonics and sequence component is discussed in Ref
[1]. It can be readily recalled using the following table:
Table 1
Positive Negative Zero
1 2 3
4 5 6
7 8 9
10 11 12
13 14 15
For example, 5th harmonic is negative sequence and 10th harmonic (if even
harmonics are present) is positive sequence. Multiples of 3rd harmonic (3, 9, 15,..)
are zero sequence. Ref. Fig. 1.
In case of positive (or negative) sequence quantities, neutral grounding is immaterial
as neutral current is zero. But for flow of zero sequence current, neutral connection
to ‘ground’ must exist.
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August 2007, IEEMA Journal, Page 89 to 97
Fig 1 Harmonics and Sequence Components
3.0 Generators connected to a common bus
The scheme is shown in Fig 2.
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August 2007, IEEMA Journal, Page 89 to 97
encountered in practice can be mitigated by proper choice of AVR droop setting
for respective machines.
(ii) Zero-sequence currents
The alternators generate certain amount of third harmonic voltage. This leads to
circulation of third harmonic currents among machines if the neutrals are tied
together. (Though third harmonic voltage generated in alternators is not
desirable, it is gainfully employed to detect earth faults in stator winding very
near to neutral. It is called 100% stator earth fault protection.)
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August 2007, IEEMA Journal, Page 89 to 97
The ground fault current supplied by the plant is limited by common Neutral
Grounding Resistor (NGR) and remains almost the same irrespective of number of
units operating in parallel. This leads to simplified ground fault relaying. In this case
ground relays with DMT characteristics are very suitable.
The disadvantage is the circulation of significant zero sequence current among
machines as neutrals are connected with low / zero impedance (Fig 5).
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August 2007, IEEMA Journal, Page 89 to 97
a) High resistance grounded system
The ground fault current is limited to within 10 – 15A. All NGRs can be in
circuit. Third harmonic current between two machines encounters two
NGRs of sufficiently high value. The resulting circulating current is very low.
b) Low resistance grounded system
The ground fault current is limited to say 100 A. Some prefer to keep only
one NGR in circuit at any time. This requires switching device for neutral
(neutral breaker / isolator). Some others prefer to keep all NGRs in circuit. If
sensitive Restricted Earth Fault (REF) scheme is provided for each unit, the
second alternative is preferred.
(ii) Generators with GTs (Fig 7).
In majority of power stations, this scheme is adopted. All NGRs are
permanently in circuit. The ground fault current is limited to within 10A. The
vector group of Generator Transformer is star – delta. Delta (on generator
side) offers zero sequence isolation between individual generator and rest of
the system. Third harmonic current circulation between two machines is not
theoretically possible. Any stator earth fault protection provided on generator is
inherently REF protection and does not need coordination with ground relays
(51N) on system (220 kV) side.
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6.0 Zig-Zag grounding transformer common to all the units
The scheme is shown in Fig 8. In some stations generator neutrals are kept floating
and the bus is grounded through zig-zag grounding transformer. The neutral of zig-
zag transformer is grounded through NGR. Operating principle of zig-zag grounding
transformer is given in Ref [3]. As in Fig 4, in this case also, the ground fault current
supplied by the plant remains almost the same irrespective of number of units
operating in parallel. Unlike Fig 4, however, zero sequence (third harmonic) current
circulation among machines is eliminated.
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August 2007, IEEMA Journal, Page 89 to 97
Before the Captive Power Plant was commissioned, the plant loads were fed by
transformers TR1, TR2 and TR3. Since 11kV system was ungrounded, zig-zag
transformer was installed to ground the bus. After commissioning CPP, following
procedure is adopted to bring the units on line:
(i) Run up generators G1 and G2 and synchronize using breakers CB1 and CB2.
(ii) Close NGR1 and NGR2.
(iii) To avoid multiple grounding, manually trip zig-zag transformer using CB3.
During parallel operation if CPP units trip, manually close CB3 to establish
grounding. If the operator fails to close CB3 the 11kV system remains ungrounded.
To obviate human error, CB3 is kept always closed and NGR1 and NGR2 are
permanently kept off.
7.0 LV generators grounding
415V generators are mostly solidly grounded. To prevent circulation of third
harmonic current among the machines, the neutral of only one generator is
grounded (Fig 10). This offers return path for ground fault current. The neutral
isolating device can be a switch, contactor or breaker. The switch has to be
manually opened or closed. The contactor or breaker can be remotely opened or
closed through control logic depending on the neutral of which machine is to be
grounded.
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In case of TPN distribution, zero sequence current circulation can be significant even
if neutral of only one generator is grounded (Fig 11). A separate neutral contactor
instead of neutral link is to be provided on the bus side for isolation.
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8.0 MV generators grounding
Winding damages in rotating machines are not of serious concern. The repairs can
be done by local rewinding agency. However in case of damage to core, repairs can
not be carried out at site. The machine has to be sent back to manufacturer’s works
for repair resulting in prolonged loss of production.
The generators rated from 3.3 kV to 21 kV are grounded through either high
resistance or low resistance to limit the ground fault current. If ground fault current
magnitude is high, the core damage at the point of fault in generator will be high. To
limit the damage to the core, manufacturers allow only a limited ground fault current.
This information is usually provided in ‘core damage curves’ supplied by
manufacturer. A typical core damage curve is shown in Fig 13. For example, ground
fault current upto 25A is tolerated for 1 sec. This curve is used as a guide when
selecting NGR and setting stator earth fault relays in generator protection. The
various grounding methods have been dealt in detail in Ref [3].
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August 2007, IEEMA Journal, Page 89 to 97
Consider a 11 kV system. Let the ground fault current be limited to 10A. The value of
NGR is approximately given by:
⎛11000 ⎞
⎜ ⎟
RG ≅ ⎝ ⎠
3
10
= 635 Ω.
10.0 Neutral Grounding Transformer (NGT)
But a more economical solution is to connect the resistor across the NGT. The
scheme with NGT is shown in Fig 14.
= 0.9 Ω.
The use of low resistance low voltage resistor results in economical design. A
voltage relay (Neutral Displacement Relay) is connected across the resistor to detect
ground faults.
Power balance:
Directly connected: 102 x 635
= 63.5 KW
Through NGT: ΙPRI = 10A;
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ΙSEC = TR x 10
= 265 A
Power = 2652 x 0.9
≅ 63.5 KW
The required NGT rating is 63.5 KVA for (max) 30 sec rating. It is expected that no
fault will hang on the generator for more than 30 sec. The derating factor KD is about
6 [4]. The rating of NGT on a continuous basis will be about 63.5 / 6 = 10.6 KVA.
The specification of NGT : 1 phase, 10KVA, (11000/√3) V / 240V
The actual fault current will be marginally less than 10A as the following are ignored
in the calculation:
(i) Resistance of transformer secondary and connecting cable to resistor
(ii) Leakage reactance of transformer
11.0 Low Resistance Grounding
The ground fault current is limited to about 100A to 400A compared to 10A in high
resistance grounded system. On a 11kV system, with ground fault current limited to
400A, value of NGR is approximately given by:
⎛11000 ⎞
⎜ ⎟
RG ≅ ⎝ 3⎠
400
≅ 16 Ω.
The resistor is directly connected between neutral and ground (Fig 15). Current relay
in neutral circuit is possible as ground fault current is not too low.
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12.0 Sensitivity of ground fault protection
For fault on terminal (Fig 15),
⎛11000 ⎞
⎜ ⎟
ΙF T
= ⎝ 3⎠
16
≅ 400 A
For fault at a distance ‘h’ from neutral,
ΙF = h ΙFT … (1)
For fault on terminal, h = 1
ΙF = 400 A
For fault on neutral, h = 0
ΙF = 0
Assume the relay is set for a minimum pick up of 10%.
Minimum fault current for relay pick up:
ΙF = 300 x 0.1
= 30 A
From Eqn (1):
30 = h x 400
h = 0.075 (7.5%)
For this relay setting, 7.5% of winding from neutral is not protected. If setting is
increased, zone of unprotected winding also increases correspondingly.
Compared to high resistance grounded system, the core damage at the faulted
location will be more. Typical REF scheme for alternator is shown in Fig 16.
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13.0 Hybrid Grounding
It combines the advantage of high resistance grounding (low fault current and less
core damage) and low resistance grounding (sufficient fault current and high
sensitivity). The scheme is shown in Fig 17.
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The generator is grounded through NGR. The transformer is solidly grounded. For
any ground fault external to the generator, the current fed by it is limited by NGR to
say 10A. But for fault within the generator, the current at the point of fault is
determined by external system grounding. If external system (in this case
transformer TR) is solidly grounded, it can contribute say 40kA. Thus at the point of
fault within the generator, the current is not limited to 10A but can be as high as
40kA (Fig 19).
Fig 20 Alternative 1
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The other alternative is to introduce 1:1 Generator Transformer with vector group of
star – delta (Fig 21). The star neutral is solidly grounded. The delta winding offers
ground fault isolation between generator and the system. The economics of
providing additional GT needs to be looked into.
Fig 21 Alternative 2
15.0 NGR Enclosure Earthing
The sheet steel enclosure housing resistor stack is on insulated base (Fig 22).
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15.2 Case 2
Connection EF is absent. Assume that insulator X has cracked. For a ground fault,
the return path is still E-A-B-Resistor-D-N to source neutral.
15.3 Case 3
Connection EF is present. Assume that insulator X has cracked. For a ground fault,
the return path will be E-F-C-D-N to source neutral. The resistor is completely
bypassed. Instead of high (or low) resistance grounded system, it has become
solidly grounded system with disastrous consequences from core damage point of
view.
Under normal operating conditions NGR carries very little current. IR testing of NGR
is rarely carried out as part of routine maintenance practices. Hence a leaking
insulator may be present but its effect is felt only during fault conditions.
The practicing engineer‘s anxiety regarding safety when the enclosure is not earthed
can be addressed as follows. When an earth fault occurs, if the enclosure is not
earthed, the enclosure may experience a rise in voltage. But modern protection
systems clear the faults within one second. Hence the probability that some one
touches the enclosure exactly during that one second when the fault has occurred is
very remote. As extra precaution, the enclosure is kept within a fence or located at
elevated platform.
16.0 Conclusion
The type of grounding has major influence on zero sequence current circulation
when the machines are running in parallel. LV generators are solidly grounded. MV
generators are grounded through either high resistance or low resistance. In high
resistance grounded system, procedure to size NGT and NGR is given. In low
resistance grounded system, relationship between ground fault relay setting and
percentage of winding protected is explained. The idea of hybrid grounding is
introduced that acts like a low resistance grounded system initially but switches to
high resistance grounded system subsequently. Mixing different types of grounding
leads to undesirable results and should be avoided. The article ends with dangers of
earthing NGR enclosure as a routine practice. The ideas presented here will
hopefully encourage the practicing engineer to critically review his existing grounding
system to spot any lacuna in basic design.
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17.0 References
[1] “Peculiarities of delta connection in electrical power systems”, K Rajamani,
IEEMA Journal, Dec 2003, pp 38 – 42.
[2] “Grounding of Electrical system – Part I”, K Rajamani, IEEMA Journal, May
2006, pp 52 – 56.
[3] “Grounding of Electrical system – Part II”, K Rajamani, IEEMA Journal, June
2006, pp 51 – 58.
[4] Electrical transmission and distribution reference book: Westinghouse Electric
Corporation.
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Comments from Scrutineers’ and Author’s Replies
1.0 Scrutineers’ Comment
Harmonic and zero sequence:
INEG: Negative Sequence- please check and preferably give a sequence
diagram for clarity. Uniform method of representation to be maintained as it is
felt that these negative and positive signs need to be reviewed. (Ref to Fig 1)
Fig.1 – It is suggested that vector rotation should be maintained anticlockwise
and the phases marked accordingly for clarity. Arrows may be shown little
bolder.
Author’s Reply
Directions indicated in Fig 1 are as per standard accepted practices (e.g. Positive
sequence – anticlockwise, Negative sequence – clockwise,..).
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Author’s Reply
As explained in the article, the circulating zero sequence currents will be too low and
not cause for concern.
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August 2007, IEEMA Journal, Page 89 to 97
When they are supplying TPN load, which require solidly grounded neutral for
voltage stability.
The neutral isolating device must be a CB or heavy-duty latch-in contactor.
Author’s Reply
OK
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Author’s Reply
Current per se does not reflect the true situation. Core damage curve relates current
magnitude with allowable time. If earth fault can be cleared very fast, allowable earth
fault current can be also higher.
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Author’s Reply
The scheme shown in Fig 16 is typically for DG sets rated for less than 6 to 10 MVA
at 6.6 kV or 11 kV. This scheme is rarely used in big units having bus ducts.
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Evaluation of Generator
Parameters by Online Testing
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd, MUMBAI
(February 2008, IEEMA Journal, Page 68 to 82)
Evaluation of Generator Parameters by Online Testing
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
The rapid growth in generation and associated transmission network has enormously
increased the complexity of operation and control of interconnected power system.
With increased interconnection, a disturbance in one part often leads to grid
collapse. After such blackouts, system studies are carried out to analyze the
occurrence. The studies may reveal deficiencies in design, mal-operation of
elements or improper coordination. However many times these simulation studies
may not indicate the true picture as the data used for the studies are not actual
measured data. These studies are based on the design data given by manufacturer
or typical data given in publication which may vary widely from actual site data.
Generators are the heart of interconnected power system and understanding its
behavior under all conditions has always been a challenge to power system
engineers. The major generator parameters which influence system stability are:
(i) Inertia Constant (H), sub-transient reactance (X”d), transient reactance (X’d),
synchronous reactance (Xd), direct axis open circuit time constant (τ’do)
(ii) Excitation system
(iii) Governor system.
In 1996, after the western part of US collapsed, WSCC (Western System
Coordination Council) insisted on testing of generator units to obtain reliable
generator parameters (Generator and exciter including PSS, governor –turbine). The
testing helped in validating design data and thereby improving the predictability of
system performance during system contingencies.
Companies like GE performed tests at site and derived unit parameters for use in
dynamic stability studies. Since these tests are performed at low power levels, risk to
the machines is also low. On the same vein, we have recently conducted tests on
250MW unit in one of our thermal power plants at Dahanu, India. Following tests
were conducted:
(i) Saturation Curve Measurement (OCC)
(ii) Short circuit tests (SCC)
(iii) V-curve measurement
(iv) Partial Load trip test.
(v) No load, zero power factor trip test with AVR in Manual mode
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February 2008, IEEMA Journal, Page 68 to 82
(vi) No load, zero power factor trip test with AVR in Auto mode
(vii) Voltage build up after field breaker closing
(viii) Field breaker trip test.
(ix) Governor Step test
Before discussing the actual tests, generator basics and significance of various
generator parameters are explained.
2.0 Generator Reactance
(i) Sub transient reactance X"d: Used for breaker rating calculations. It is valid for
period less than 50 msec. Typical value is 20%.
(ii) Transient reactance X’d: Used for relay coordination and motor starting studies.
It is valid for period 50 msec < t < 1 sec. Typical value is 25%.
(iii) Synchronous reactance Xd: It is valid for a period more than 1 sec. Typical
value is 200%.
3.0 Inertia Constant (H)
Inertia constant is not Moment of Inertia. Moment of inertia (WR2) varies widely with
machine ratings. But inertia constant varies within narrow range.
H is a normalized value or PU value similar to transformer impedance.
MW Sec
Unit of H = -------------- = Sec
MVA
H is the stored energy in rotating mass of turbine, generator and exciter.
H = HT + HG; where HT is for turbine and HG is for generator.
In hydro units, HT (Turbine) is 10% and HG (generator) is 90% of total.
In steam units, HT is 75% and HG is 25% of total.
High Inertia (WR2) does not necessarily mean high Inertia constant (H). Speed
significantly influences H (in square proportion). It is pertinent to note that speed of
thermal unit is typically 3000 rpm while that of hydro unit is 300 to 400 rpm.
Another similar term used is Mechanical starting time (M) = 2 H.
(i) Significance of H expressed in seconds. (Refer Fig. 1)
Assume load throw off occurs on full load. The acceleration torque is 100%.
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February 2008, IEEMA Journal, Page 68 to 82
Fig 1 Significance of Inertia Constant (H)
Let inertia constant be 5 sec. Then in 5 sec, the speed change is 25 Hz (50% of 50
Hz).
( 25 x0.6 )
In, say, 0.6 sec, the speed change is
5
= 3 Hz.
Inertia is the only physical asset that can come to the rescue of the system in the first
one second after a disturbance. Most pronounced effect of high value of H is to
reduce initial rate of frequency decline i.e. to arrest initial δƒ / δt.
H does not affect the value of settling frequency after a disturbance.
4.0 Short Circuit Ratio (SCR)
1
Short Circuit Ratio =
Xd
In older machines, Xd is about 100% and SCR is nearly 1. In modern machines, Xd is
nearly 200% and SCR is nearly 0.5.
Higher the SCR, lower the reactance, higher the machine size, and higher the cost.
Lower the SCR, higher the reactance, lower the machine size, and lower the cost.
⎛E E ⎞
Power transfer capability = ⎜ 1 2 ⎟ sin δ
⎝ X ⎠
In modern machines, lower SCR and higher X (denominator) are tolerated due to fast
acting excitation systems which tend to keep E1 & E2 at very high values (numerator).
SCR as a measurement index is not linear. What may appear as relatively large change
in SCR has correspondingly small change in the stability margin. The lower stability
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February 2008, IEEMA Journal, Page 68 to 82
index with lower SCR generators can be more than off-set by reasonable increase in
performance using fast excitation control.
5.0 Open circuit field time constant (τ’do)
It relates the time response of armature (stator) voltage for a change in field voltage.
High response excitation system may change the field voltage very fast. But its effect
to be noticed as change in armature voltage is influenced by τ’do.
6.0 Generator Controls - P-F loop and Q-V loop
(i) Refer Fig. 2
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9.0 Scope of tests
The tests conducted and test details are listed below. The tests performed have
been categorized as tests when connected to grid and tests in isolated mode (not
connected to grid).
9.1 Tests when unit is in isolated mode (not connected to grid)
(i) Saturation Curve Measurement Test – To determine saturation factor at 1 pu
and at 1.05 pu voltage.
(ii) Short Circuit Test – To evaluate generator direct axis reactance (Xd), short
circuit ratio (SCR) and generator transformer reactance (Xt).
(iii) Voltage build up after field breaker closing – To determine direct axis open
circuit time constant (τ’do).
(iv) Field breaker trip test – To find generator residual voltage and residual voltage
decay time constant.
(v) Governor Step response test (without load) – To check governor response in
speed control mode.
9.2 Tests when unit connected to grid
(i) V-Curve Measurement Test – To determine unsaturated direct axis reactance
(Xd).
(ii) No load, zero power factor trip test with AVR in Manual mode to determine
direct axis reactance (unsaturated) - Transient reactance (X’d) and Sub-
transient reactance (X”d) and direct axis open circuit time constant (τ’do).
(iii) No load, zero power factor trip test with AVR in Auto mode to check AVR
response.
(iv) Partial load trip test to determine inertia constant (H).
(v) Governor Step response test (with load) – To check governor response in
droop control mode.
10.0 Preparatory steps before starting test sequence
(i) These tests are performed usually when the machine is taken out for
scheduled maintenance or when the machine is brought back on line after
overhaul. Since the machine is repeatedly closed or tripped during the test
duration, the exercise is carried out from midnight to 6AM to beat the grid peak
load conditions.
(ii) Before starting the test, the step by step sequence was discussed with plant
engineers comprising Operations, C&I (Control and Instrumentation), Electrical
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February 2008, IEEMA Journal, Page 68 to 82
and management staff. Safety aspects were thoroughly discussed. To abort the
test at any time was left to the discretion of operator if he senses any control
problems. Protection engineers reviewed the settings revised specifically for
the tests.
(iii) The changes in protection to be done for performing the tests when unit is
connected to grid are:
(iv) Bypass turbine trip subsequent to generator trip (turbine must continue to run
subsequent to tripping of generator circuit breaker).
(v) Ensure low forward power protection is wired for alarm only.
(vi) Increase the time delay for reverse power protection to 10 seconds.
(vii) Ensure that unit auxiliaries are on station bus. (If the auxiliaries are on unit bus
tripping of field breaker will result in boiler tripping)
(viii) Window of opportunity to capture the machine response for each test is very
narrow. Since many of the tests are performed at very low loads (almost zero
MW), control of thermal units is very delicate. The operators desire to run the
machine at such low loads only for the minimum time dictated by the tests. If
we miss to capture the response due to recording failures, operators are very
reluctant to ‘repeat’ the tests. Also prolonged operation at low loads is feasible
only with significant oil support which adds to operational cost. To ensure
reliability of recording, following three meters were deployed to record
simultaneously the parameters:
(a) A-Eberle make, Power Quality Analyzer, PQ-id
(b) Hioki make, Power Quality Analyzer, 3196
(c) ABB make, Disturbance Recorder, Indacic 650
11.0 Analysis
11.1 Open Circuit Test: Saturation Curve Measurement (Refer Fig. 3)
(i) Status – Isolated
Test Conditions
(i) Run the machine at 3000 rpm.
(ii) Close field circuit breaker.
(iii) Keep AVR in manual mode
(iv) Adjust the field current to vary terminal voltage from 70% to 105% in 10 steps.
(v) Measure terminal voltage and field current at each step.
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February 2008, IEEMA Journal, Page 68 to 82
Fig 3 Saturation Curve
Test Results
Field Current in A 660 720 810 880 900 915 945 960 990 1050 1120
Terminal Voltage
(Line to Neutral) 6.79 7.321 8 8.55 8.7 8.82 9.1 9.22 9.422 9.69 9.958
in kV
Saturation Factor @ 1pu (ie 9.526kV) = 1 + Field Current on OCC – Field on AGL
Field current on AGL
1000 - 910
Where AGL – Air Gap Line, =1+
910
= 1.1
Saturation Factor @ 1.05 pu (ie 10kV) = 1 + Field Current on OCC – Field on AGL
Field current on AGL
1120 - 970
=1+
970
= 1.155
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11.2 Short Circuit Test: To evaluate generator direct axis synchronous reactance,
SCR and transformer reactance
(i) Status – Isolated
Test Conditions
(i) Refer Fig 4. for the SLD during test.
(ii) Keep 220kV Generator Circuit Breaker
open.
(iii) Connect shorting link in 220kV switchyard
at HV terminals of generator transformer.
AAAC 487 sq. mm conductor is used for
shorting link. It can carry 800 A.
(iv) Keep generator transformer at working tap
under normal operating conditions.
(v) Bring the machine upto 3000 RPM
(vi) Keep AVR in manual mode
(vii) Close the isolator to short HV terminals of
generator transformer.
(viii) Close field circuit breaker.
(ix) Build up the terminal voltage such that
generator current is around 2000A.
(x) Note generator terminal voltage,
generator current and field current.
Fig 4
(xi) Repeat the test for generator current of 4000A and 10000A by varying field.
Test Results
11.2.1 To determine Transformer reactance at working tap (Refer Fig. 5)
Vt
Terminal Voltage, Vt = Ia Xt ; Transformer réactance, Xt =
Ia
16,500
On transformer rating, 1 pu voltage = = 9526 V
3
315
1 pu current = = 11.02 kA
3 x16.5
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February 2008, IEEMA Journal, Page 68 to 82
Actual Values Pu. Values on Transformer Rating (*)
Field Terminal Current, Terminal Current, Ia Réactance
Current, Voltage, Vt Ia in A Voltage, Vt Xt = Vt / Ia
If in A in V
420 248 2000 0.0260 0.1815 0.1432
780 498 4000 0.0523 0.3629 0.1441
1860 1236 9954 0.1297 0.9031 0.1436
11.2.2 To determine direct axis synchronous reactance (Xd) and SCR (Refer Fig. 5)
For evaluating Xd, values corresponding to 2000A are considered since the machine
is in fully unsaturated state.
From OCC (Refer Fig. 3), OCC Voltage for If = 420A is 4.3 kV
16,500
On generator rating, 1 pu voltage = = 9526 V
3
294
1 pu current = = 10.29 kA
3 x16.5
4.3 kV
Eg =
9.526 kV
= 0.4514 pu
248V
Vt =
9526V
= 0.0260 pu
2000A
Ia=
10290A Fig 5
= 0.1944 pu
Eg = Vt + (-j Ia ) x (j Xd)
Eg = Vt + Ia x Xd
E g -V t
Xd=
Ia
0.4514 - 0.026
=
0.1944
= 2.188 pu
Unsaturated X d 2.188
=
Saturation Factor @ 1pu 1.1
= 1.989 pu
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February 2008, IEEMA Journal, Page 68 to 82
1
Short circuit ratio SCR =
Xd (Sat)
1
=
1.989
= 0.503
11.3 V curve Measurement: To evaluate generator direct axis synchronous
reactance
(i) Status – Connected to grid
Test Conditions
(i) Close the field breaker and build the terminal voltage to rated voltage.
(ii) Synchronize the unit. Note field current.
(iii) Keep AVR in manual mode.
(iv) Keep real power close to 0 MW.
(v) Vary the field current and record P, Q, Vt , Ia and If.
11.3.1 Evaluation of direct axis synchronous reactance with slope of V curve (when
real power is near to zero in under excited region):
The aim of this test was to conduct zero power factor test with leading power factor
(VAR absorption). The slope of Field current Vs. Armature current curve
theoretically gives value of unsaturated synchronous reactance, Xd. During the tests,
minimum MW that could be maintained was between 9-12 MW, considering the
controllability of boiler and turbine. Low power factor could be achieved in under
excited region which is used for estimating Xd.
Test Results
Field Terminal Stator Real Reactive pf
Current, If Voltage, Vt Current, Power, P Power, Q
in A in kV Ia in A in MW in MVAR
420 8.87 2748 9.10 -70.10 -0.13
Under
600 9.08 1655 9.70 -41.90 -0.22
excited
660 9.13 1381 10.00 -34.40 -0.28
Normal
850 9.31 474 10.20 -7.70 -0.79
excitation
1000 9.42 446 11.30 10.00 0.74
Over
1100 9.48 669 12.20 17.90 0.56
excited
1200 9.57 1101 11.40 32.20 0.33
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February 2008, IEEMA Journal, Page 68 to 82
Measured Values in pu
If in A If in pu Ia in A Ia in pu
420 0.49 2748 0.27
600 0.70 1655 0.16
660 0.77 1381 0.13
850 0.99 474 0.05
1000 1.17 446 0.04
1100 1.28 669 0.07
1200 1.40 1101 0.11
Fig 6 V Curve
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February 2008, IEEMA Journal, Page 68 to 82
11.3.2 Evaluation of direct axis synchronous reactance with V curve data (when
real power recorded is substantially high):
When performing the tests on another identical unit of the station, near 0 MW
could not be obtained due to operating conditions of steam temperature and
pressure at the time of test. Minimum power level which could be maintained
during tests was 32 MW. With this power level, readings were noted for different
field current. Since ZPF could not be maintained, finding Xd through slope
measurement is very inaccurate and hence not used. Instead to determine Xd, an
iterative method is used by assuming different values of Xd and δ.
Test Results
Field Terminal Current, Ia Real Reactive pf
Current, If Voltage, Vt in A Power, P Power, Q
in A in kV in MW in MVAR
420 8.773 3150 32.9 -75.2 -0.403
Fig 7
Following formula are used (Refer Fig.7):
2
E g x V t x sinδ E g x V t x cosδ V t
P= ; Q= - ......................(1)
Xd Xd Xd
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February 2008, IEEMA Journal, Page 68 to 82
Calculated
Measured Values in pu δ in value in pu
Xd
rad (From Eq (1))
P Q Vt Ia P Q
0.1119 -0.2558 0.9209 0.3061 2.15 0.6806 0.1114 -0.2570
0.1122 -0.1636 0.9416 0.2116 2.15 0.4188 0.1108 -0.1634
0.1116 -0.0810 0.9566 0.1416 2.15 0.3141 0.1122 -0.0804
0.1116 0 0.9681 0.1078 2.15 0.252 0.1117 0.0021
From the above it can be concluded that the value of Xd (unsat) = 2.15 pu since for the
given value of δ, measured values of P and Q match with the calculated values of P and
Q.
Later, when the unit picked up full load following readings were obtained:
P = 263.1 MW = 0.8949 pu
Q = 64.46 MVAR = 0.2193 pu
Vt = 16.453 kV = 0.9972 pu
Ia = 9505 A = 0.9237 pu
Using equations given above, δ = 51 °; Xd (sat) = 1.967 pu.
This is reasonably close to the design value of 1.92 pu (Refer Cl 8.0).
11.4 Partial Load Trip Tests: To Evaluate Inertia Constant (H)
(i) Status – Connected to grid
Test Conditions
(i) Ensure all measuring instruments are connected and check the wiring.
(ii) Ideally bring load to 50 MW.
(iii) Keep AVR in Auto mode.
(iv) Block AVR changeover from Auto to Manual.
(v) Adjust AVR set point for zero MVAR.
(vi) Open generator circuit breaker.
(vii) Record all voltage and current parameters.
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Fig 8 Partial Load Trip Test (50MW, AVR in Auto mode)
Frequency Profile
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February 2008, IEEMA Journal, Page 68 to 82
From above table,
0.0192
ΔF / Δt =
1.4
= 0.0137
∆P = 0.1704 pu
ΔP
Inertia Constant, H =
2 x (ΔF / Δt)
0.1704
Inertia Constant, H =
2 x 0.0137
= 6.22 secs
11.5 Zero Power Factor Trip Tests: To Evaluate Direct Axis Reactance (X”d and X’d)
(i) Status – Connected to grid
Test Conditions
(i) Synchronize the unit.
(ii) Keep AVR on manual mode.
(iii) Ideally bring load to near 0 MW.
(iv) Adjust AVR set point to absorb 50 MVAR.
(v) Open generator circuit breaker.
(vi) Record all voltage and current parameters.
Fig 10 Zero Power Factor Trip Test (50MVAR, AVR in Manual mode)
Voltage Profile
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Fig 11 Zero Power Factor Trip Test (50MVAR, AVR in Manual mode)
Real and Reactive Power Plot
Parameter Values Values in pu Reference
Real Power, P0 5.8 MW 0.0197 Fig.11
Reactive Power, Q0 -46.9 MVAR 0.1595
Initial Voltage, V0 9.111 kV 0.9564
Voltage @ 30ms, V” 8.722 kV
Change in Voltage @ 30ms 0.389 kV 0.0408
(∆”V = V” - V0) Fig.10
Voltage @ 80ms, V’ 8.63 kV
Change in Voltage @ 80ms 0.481 kV 0.0505
(∆’V = V’ - V0)
0.1595
=
0.9564
= 0.1668 pu
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February 2008, IEEMA Journal, Page 68 to 82
Δ"V
Sub transient reactance, X”d =
I0
0.0408
=
0.1668
= 0.2446 pu
Δ'V
Transient reactance, X’d =
I0
0.0505
=
0.1668
= 0.3027 pu
It may be noted that the terminal voltage falls after generator circuit breaker is opened
when the unit is initially absorbing VAR. If the unit was delivering VAR initially, the
generator terminal voltage would have risen above nominal value after generator circuit
breaker is tripped.
11.6 Zero Power Factor Trip Tests: To Evaluate AVR response
(i) Status – Connected to grid
Test Conditions
(i) Synchronize the unit.
(ii) Ideally bring load to near 0 MW.
(iii) Keep AVR on Auto mode.
(iv) Block AVR change over from Auto to Manual.
(v) Adjust AVR to absorb 50 MVAR.
(vi) Open generator circuit breaker.
(vii) Record all voltage and current parameters.
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Fig 12 Zero Power Factor Test (50MVAR, AVR in Auto mode)
Voltage Profile
Fig 13 Zero Power Factor Trip Test (50MVAR, AVR in Auto mode)
Real and Reactive Power Plot
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11.7 To Evaluate Direct Axis open circuit time constant (τ’do)
This can be evaluated by
(i) Voltage build up test
(ii) Zero power factor trip test
11.7.1 Voltage Build up test
(i) Status – Isolated
Test Conditions
(i) Change AVR to manual mode.
(ii) Maintain speed at 3000 rpm.
(iii) Start recording terminal voltage.
(iv) Close field breaker.
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Refer Fig. 14.
Parameter Values
Initial Voltage, V0 498 V
Voltage @ 9secs, Vt 851 V
Final Voltage, Vf 965 V
Fig 16 Zero Power Factor Trip Test (25 MVAR, AVR in Manual mode)
Voltage Profile
Fig 17 Zero Power Factor Trip Test (25 MVAR, AVR in Manual mode)
Real and Reactive Power Plot
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Refer Fig. 16.
Parameter Values
Initial Voltage, V0 8.943 kV
Voltage @ 5secs, Vt 8.101 kV
Final Voltage, Vf 7.615 kV
Vt = V0 – [ (V0 - Vf)(1- e –t/τ)]
Substituting the values,
Direct axis transient open circuit time constant, τ’do = 4.97 secs
11.8 Field breaker trip Test
(i) Status – Isolated
Test Conditions
(i) Change AVR to manual mode.
(ii) Maintain speed at 3000 rpm.
(iii) Maintain terminal voltage to near rated voltage.
(iv) Trip field breaker.
(v) Record terminal voltage.
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12.0 Conclusions
12.1 Design values are compared against test values:
Parameter Design data Calculated Test values
Saturation Factor 1.12 1.1
Unsaturated synchronous 2.188 (SCC Test)
2.15 pu
reactance, Xd 2.208 (V Curve Test)
Saturated synchronous
1.92 pu 1.989 (SCC Test)
reactance, Xd
Sub-transient reactance, X”d 0.2024 pu 0.2446 pu
Transient reactance, X’d 0.263 pu 0.3027 pu
Short circuit ratio 0.52 0.503
Direct Axis transient open 6.4 secs (Voltage build up Test)
7.7 secs
circuit time constant, τ’do 4.97 secs (ZPF test)
AVR response time to restore
----- 1.03 secs
voltage
Inertia Constant, H 4.623 secs 6.22 secs
Transformer reactance , Xt 0.1449 pu 0.144 pu
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February 2008, IEEMA Journal, Page 68 to 82
Instrument Transformer
Testing at site
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(August 2008, IEEMA Journal, Page 61 to 72)
Instrument Transformer Testing at site
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Instrument transformer is in the forefront of system protection and metering train. Its
correct functioning is of vital importance to successfully clear the fault in a selective
manner and correct functioning of metering system. This article elaborates the
electrical tests that are conducted at site to verify the healthiness of instrument
transformer (current transformer and potential transformer) as well as correctness of
wiring. Site acceptance tests are carried out during
(i) Commissioning during first installation
(ii) Maintenance testing during routine and breakdown maintenance
(iii) Auditing of existing installation.
To carry out this site tests high accuracy test kits are not required and laboratory
standards are not being sought. There is no specific standard which spells out the
requirement of site tests. The easy, appropriately accurate and low cost testing
methods are discussed in this article.
2.0 Current Transformer Testing
Current Transformer consists of three main components: the winding, the core and
the insulation. The tests described below checks integrity of these and the
correctness of wiring.
2.1 Summary of Tests
Current Transformer Testing covers following tests:
(i) ΙR value measurement - Insulation check
(ii) Polarity check – Polarity marking check
(iii) Ratio check - Winding healthiness check
(iv) Excitation characteristic check – Core healthiness check
(v) Secondary winding and lead resistance measurement - Winding healthiness
check
(vi) Secondary injection - CT circuit check
(vii) Primary injection - CT circuit check
2.2 ΙR Value Measurement
Before starting this test disconnect the CT secondary wiring and secondary earthing
of all cores (Refer Fig.1).
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Fig 1 Typical CT Circuit
IR is measured between the following:
(i) Primary to Earth: Select the megger rating as per voltage class of CT.
Generally 2.5kV or 5kV megger should suffice. The connection diagram is
shown in Fig 2. The minimum acceptable value is (kV+1) MΩ. For example, for
11 kV CT, the value should be 12 MΩ or above.
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August 2008, IEEMA Journal, Page 61 to 72
Fig 6 Polarity Test
2.4 Excitation (Saturation) Characteristic Check
This is the critical test to verify the magnetic healthiness of the CT. A saturated CT
renders the protection useless even if sophisticated numerical relays are used. It is
also useful to resolve any mix-up in metering and protection cores at site. The test
set up is shown in Fig 7.
Table 1
Special Protection General Protection
Metering Class
Class Class
1600/5A, Cl. PS, Vk
> 130, Ie < 150mA 1600/5A, Cl. 5P20, 1600/5A, Cl. 0.5,
@ Vk/2, Rct < 0.8 20VA 15VA
ohm
Current Current Current
Volts Volts Volts
(mA) (mA) (mA)
10 10 10 5 6 5
75 42 40 12 10 7
130 71 80 20 20 12
143 85 120 33 30 (Vk) 22
158 (Vk) 111 171 (Vk) 77 33 33
174 181 190 132
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August 2008, IEEMA Journal, Page 61 to 72
Table 2
R Phase Y Phase B Phase
V_EX Ι_EX V_EX Ι_EX V_EX Ι_EX
Volts mA Volts mA Volts mA
10 15 10 14 10 15
20 18 20 17 20 19
25 22 25 21 25 23
30 31 30 30 30 32
40 42 40 41 40 43
50 58 50 58 50 60
55 70 55 69 55 70
60 104 60 103 60 106
Class PS : KPV: 55V
Typical test values for a healthy CT, saturated CT and failed CT are given in Table 3.
The corresponding excitation curves are shown in Fig 9.
Table 3
Healthy CT Saturated CT Failed CT
V_EX: Ι_EX: V_EX Ι_EX V_EX Ι_EX
Volts mA Volts mA Volts mA
50 8 5 30 0.1 15
60 11 7 50 0.3 40
150 25 10 140 0.5 500
170 32 12 300
175 34 20 900
185 48
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August 2008, IEEMA Journal, Page 61 to 72
If the current increases rapidly even when a very small voltage is applied (e.g.
500mA at 0.5V) abort the test as it indicates insulation failure and the failed CT is
discarded. In case of saturated CT steep increase in exciting current occurs at a
voltage much below expected KPV. Sometimes desaturation of saturated CT is
attempted at site. The procedure is as follows:
(i) Gradually increase the voltage to pass rated current on secondary (say 1A)
(ii) Gradually decrease the voltage to zero.
(iii) Initially even at low voltage CT may take rated current
(iv) Repeat the above cycle 50 to 100 times. Each time observe that rated current
is drawn at higher and higher voltages.
(v) When performing the above test, do not apply large voltage suddenly or switch
off the supply abruptly. Increase or decrease in voltage shall be smooth and
gradual.
(vi) If near to original KPV could be obtained, desaturation is successful.
Following recommendations are made for use of desaturated CT:
(i) Avoid using desaturated CT for protection core. Desaturated CT is vulnerable
and may fail when it sees the fault current next time. It can be retained till
replaced by a new CT.
(ii) Desaturated CT for metering core in general can be retained for a long time if
accuracy is monitored periodically. However, if the core is connected to tariff
meters, it shall be replaced by a new one at the earliest opportunity.
2.5 Ratio Check
This test is for rough ratio check. Refer Fig 10A for set up.
= 2%
2.5.1 Voltage measurement method
(We acknowledge Mr. Patrick Hawes of Transformer Test Instruments, SA for his
suggestions)
This test is for ratio check by measuring primary voltage when voltage is applied to
secondary. This test works on the transformer principle that:
Vp Np
= ; where Vp and Vs are Primary and Secondary voltage, Np and Ns are
VS N S
primary and secondary turns respectively.
V
For bar primary CT, Np = 1, therefore V p = S
NS
This indirect method of testing checks the integrity of windings from the ankle point
to the knee point and beyond covering the entire measurement range faced by the
CT in practical situation. Constant ratio through out the measurement range
indicates CT windings are healthy.
Knee point voltage (Vk) of CT = 2ΙF (RCT + 2 RL)
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August 2008, IEEMA Journal, Page 61 to 72
Under normal conditions, voltage across CT
VCT = ΙRAT (RCT + 2 RL)
⎛I ⎞
= Vk ⎜ RAT ⎟
⎝ 2I F ⎠
I RAT 800 A
e.g. - = =
2I F 2 x8000A
= 0.05 ⇒ 5%
As seen from above, under healthy conditions, voltage required to be developed by
CT is only 5% of the knee point voltage.
The advantage of this method is that even by applying a small voltage across
secondary, the voltage developed across CT under fault conditions can be simulated
and CT windings healthiness for worst conditions can be checked.
The direct current measurement method explained earlier, checks the thermal
capability of the winding upto the rated current which is not the intent of the test. In
current measurement method, there is no voltage stress on the secondary insulation
which is actually developed across the CT under fault conditions. It is very difficult to
inject very high current to get near knee point voltage as the injection kits in such
cases will be very bulky.
Refer Fig 10B for test set up. Disconnect CT secondary connections and keep
primary open. Use portable mili-voltmeter and 230V single phase variac to apply
voltage on secondary side of CT. Increase the voltage gradually and measure
primary voltage, secondary voltage and current and continue till the rated current is
reached. This test can be combined with Excitation Characteristic check explained
earlier.
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August 2008, IEEMA Journal, Page 61 to 72
Test was conducted on a Class PS CT with following specification: 800-1600/1A, Cl
PS, Rct < 5 Ω, Vk > 100V, Iex @ Vk/4 < 30 mA. Test was carried out to check both
ratio and excitation characteristics at 800/1A CTR. Test results are given in Table 4.
Refer Fig. 10C and 10D. The figures indicate healthiness of CT as the CT ratio is
constant from normal operating point to knee point and beyond knee point.
In this case, primary current injection for ratio check is obviated. Field engineers,
used to ratio test by high current injection on primary side, must overcome this
psychological barrier and accept primary voltage measurement method.
Table 4
Sec. Voltage Excitation Measured Pri. Pri. voltage
applied (Vs), current voltage (Vp), (Calc. = Remarks
Volts (Iex), mA Volts Vs/Ns), Volts
10 2 0.013 0.013
Results @ Vk/4.
25 4 0.032 0.031
Iex < 30mA
50 6 0.065 0.063
75 8 0.093 0.094
100 12 0.127 0.125
115 16 0.145 0.144
126 21 0.159 0.158
Kpv = 138V as
138 30 0.174 0.173 against design
Kpv = 100V
151 47 0.189 0.189
170 940 0.213 0.213
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August 2008, IEEMA Journal, Page 61 to 72
Fig 10C CT Excitation Characteristics
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Fig 12 Secondary Injection – R Phase
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Fig 19 Primary Injection – Y Phase
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Fig 24 Wrong CT Polarity
3.0 Potential Transformer Testing
Potential Transformer Testing cover following tests:
(i) IR measurement - Insulation check
(ii) Polarity check – Polarity marking
(iii) Ratio check – Healthiness of winding check
(iv) Secondary injection testing of metering and protection winding - Wiring check.
(v) Combined primary and secondary injection testing of metering and protection
winding – Wiring check.
3.1 IR Measurement
Disconnect PT secondary circuit wiring. Disconnect PT primary and secondary
neutral earthing. Connect the test setup as per Fig. 25 to 28 for various IR
measurements. IR measurements to be done for
(i) Primary to earth
(ii) Primary to Secondary
(iii) Secondary to earth
(v) Winding to Winding
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August 2008, IEEMA Journal, Page 61 to 72
Fig 25 Primary to Earth
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August 2008, IEEMA Journal, Page 61 to 72
Fig 28 Winding to Winding
The procedure and acceptance criteria are same as that for a current transformer.
Reconnect the primary and secondary neutral earthing after all the IR
measurements are done. Verify by meggaring that the value is zero.
3.2 Polarity Checks
Isolate PT from main bus and disconnect PT secondary circuit before testing.
Connect the test setup as per Fig. 29. The procedure to be followed is same as that
for a current transformer. The test is to be repeated for all phases and all windings
except open delta winding.
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August 2008, IEEMA Journal, Page 61 to 72
Of the above, methods (i) and (ii) are the recommended methods. Method (3) is not
recommended as it may lead to burning of winding due to flow of huge zero
sequence current. The flux distribution is shown in Fig. 30E.
Author’s Reply
Since what is perceived to be correct and what is not correct are not spelt out, I can
only guess and answer:
(a) Knee Point Voltage for "P" class cores: In the paper, under Excitation
(saturation) characteristic check, in Cl (2), following is stated:
"For a protection class CT, ...The design value of KPV is given by..".
For more clarity, 'The design value of KPV' will be replaced by "The minimum
design value of KPV'.
(b) Insulation Resistance Values Guidelines (i.e. KV + 1): VT Megger
measurements are same as CT.
This is the generally accepted value. Refer one of the most referred books
'Electrical power Equipment maintenance and testing' by Paul Gill, pp 77. It is
stated: "Rule of thumb - Minimum acceptable value of insulation to place
equipment in service is 1 Megaohms per rated Kilovolts plus 1 Megaohm."
Author’s Reply
The tests described in paper are carried out as precommissioning tests before the
switch board is commissioned. Some of these tests are also carried out in case of
suspected malfunctioning of protective relays. In this article we are confining to only
electrical tests. Non-electrical tests are not covered in the present paper.
To be precise, the third sentence under 'Introduction' will be changed from 'This
article elaborates the tests...' to ' This article elaborates the electrical tests...'
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August 2008, IEEMA Journal, Page 61 to 72
Reactive Compensation
Fundamentals for
Distribution Networks
Dr K Rajamani and Bodhlal Prasad,
Reliance Infrastructure Ltd., MUMBAI
(August 2009, IEEMA Journal, Page 112 to 115)
Reactive Compensation Fundamentals for Distribution Networks
Dr K Rajamani and Bodhlal Prasad, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Reactive power is a mystic topic in electrical engineering. Active power can be
transferred over hundreds of kilometers. However, reactive power can not be
transferred even over a shorter distance without encountering voltage problems. In
AC systems the voltages at various levels are maintained within a very narrow
range, typically +/-10%. Inductive loads and reactive losses in transformers and
feeders are major sinks for reactive power. Generators alone cannot meet the
reactive power demand in the system, because they are primarily meant for
supplying active power and transport of reactive power from generating station to
load centres is not practical. Higher reactive losses, if uncompensated, tend to
drag the voltage below stipulated limits. The efficacy of transformers taps in
voltage control is limited because they draw more reactive power from upstream
sources to improve the downstream voltage. The remedy is to provide reactive
compensation using shunt compensation at all voltage levels.
Reactive compensation at transmission level was discussed in Ref [1]. The effect
of changing the tap of Generator Transformer on reactive output from the unit was
dealt with in Ref [2]. This article elaborates on reactive compensation aspects at
distribution level.
2.0 Simulations
The system considered for simulation is shown in Fig 1. Power is drawn from 100
MVA, 220 kV / 33 kV transformer (T1). Five 33 kV outlets are considered each
terminating on 20 MVA, 33kV / 11kV transformer (T2). Each 11 kV feeder feeds 5
No 1MVA, 11 kV / 415V Distribution Transformers (DT).
System
5
T1 2 T2
33kV Cable CBL1 CBL5
220 kV 33 kV 33 kV 11 kV
DT1 DT4 DT5
0.415 kV 0.415 kV
Page 1 of 7
August 2009, IEEMA Journal, Page 112 to 115
3.0 Analysis of Results
The results of simulation are given in Table 1. 11kV and 415V values for the last
Distribution Transformer (DT5) in the loop are shown to reflect the worst condition.
Base Case: No compensation is provided at any voltage level. Power factor at
415V (LT) bus is 0.85. LT bus voltage is 76.8%.
3.1 Case 1
350 KVAR compensation is added at each LT 415V bus. LT bus voltage is 81.5%.
Even though LT power factor has improved from 0.85 to 0.95 voltage still remains
well below 90%. This brings out an important fact that APFC (Automatic Power
factor Control) at LT level by itself can not improve system voltage profile
significantly unless upstream voltages (11kV and 33 kV) are also improved
simultaneously.
3.2 Case 2
As a second step, let us add reactive compensation (capacitors) at 11 kV level.
2.5 MVAR compensation is added at each 11 kV bus. This improves not only 11 kV
voltage (from 83.3% in Case 1 to 87.5% in Case 2) but also improves LT bus
voltage (from 81.5% in Case 1 to 86% in Case 2).
3.3 Case 3
As a third step, let us add 20 MVAR reactive compensation at 33 kV bus. This
improves not only 33 kV voltage (from 93% in Case 2 to 96.5% in Case 3) but also
improves 11 kV bus voltage (from 87.5% in Case 2 to 91.6% in Case 3) and
improves LT bus voltage (from 86% in Case 2 to 90.3 in Case 3).
The important conclusion from above is that reactive compensation shall be
provided at each voltage level to improve system voltage profile.
3.4 Case 4
Same as Case 1 but the tap on 20MVA 33kV / 11 kV transformer is set at -7.2%.
As expected, the 11 kV voltage has improved (from 83.3% in Case 1 to 92.1% in
Case 4).
3.5 Case 5
Same as Case 1 but reactive compensation of 5 MVAR at each of 11 kV buses. All
transformer taps are set nominal. In this case also, 11 kV voltage has improved
(from 83.3% in Case 1 to 92% in Case 5). It is very interesting to compare this
result with that of Case 4. In both cases 11 kV bus voltage has improved to nearly
92%. But in Case 4 (tap changing), this is obtained by drawing more MVAR from
33 kV side of transformer (13.5 MVAR in Case 4 compared to only 4 MVAR in
Case 5). Because of lesser MVAR drawl, 33 kV bus voltage is also better (91.3% in
Page 2 of 7
August 2009, IEEMA Journal, Page 112 to 115
Case 4 compared to 95.5% in Case 5). The lesson is that tap changing per se
improves voltage profile but at the expense of increased VAR drawl.
3.6 Case 6
Same as Case 5 but the tap on 20MVA transformer is set at -5.4%. In this case, 11
kV voltage has improved (from 92% in Case 5 to 99.5% in Case 6). But surprisingly
in this case, MVAR drawl on 33 kV side of 20 MVA transformer has marginally
decreased (4 MVAR in case 5 compared to 2.8 MVAR in Case 6). This appears
contradictory to what is stated in the analysis of previous case. But a close scrutiny
reveals the following fact: In Case 5, 11 kV bus voltage is 92% and 415V bus
voltage is 90.7%. In this case, 11 kV bus voltage is 99.5% and 415V bus voltage is
98.6%. The capacitors present at both voltage levels (11kV and 415V) generate
VARs proportional to square of voltage. This increased local VAR generation
reduces requirement for importing VAR from 33 kV side.
3.7 Case 7
Same as Case 3 but the taps are adjusted as follows:
100MVA, 220 kV / 33 kV transformer: -2.5%
20MVA, 33 kV / 11 kV transformer: -3.6%
Though very near 100% voltages are obtained at all levels (33kV, 11kV and LT),
the reactive drawl from source (220 kV) is the lowest among all cases simulated
(10.3 MVAR). This is due to judicious use of capacitors along with tap changing.
4.0 Concept of compensation
Refer Fig 2.
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reactive compensation will result in satisfactory voltage profile with minimum
transport of VAR in the network.
6.0 References
[1] ‘Reactive compensation at transmission level’ – K Rajamani, IEEMA Journal,
Oct 1999, pp 26 - 30
[2] ‘Effect of tap changing on reactive flow’ – K Rajamani, H C Mehta, IEEMA
Journal, June 2001, pp 40 - 44
Page 5 of 7
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Comments from Scrutineers’ and Author’s Replies
Author’s Reply
The simulation is done using standard load flow software. No manual calculations
were done. Major data used are as follows:
(i) Transformer T1: 220 / 33 KV, 100 MVA, 14.59%
(ii) Transformer T2: 33 / 11 KV, 20 MVA, 12%
(iii) Distribution Transformers (DTs): 11 / 0.415 KV, 990 KVA, 5%
(iv) 33 KV Al cable: 3Cx400 mm2, 6KM, 0.1016 + j 0.1022 Ω/ KM
(v) 11 KV Al cable: 3Cx300 mm2, each section – 0.6KM, 0.13 + j 0.087 Ω/ KM
(vi) Loading on each DT: 900 KVA @ 0.85 pf
Author’s Reply
Requirement of VAR compensation taking into account tap changing is worked out
for peak load conditions. During non-peak load conditions, voltage / VAR control is
effected through tap changing or switching in / off capacitors. We are not too
convinced of the usefulness of optimisation algorithms when applied to large
distribution networks.
Page 6 of 7
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TABLE-I EFFECT OF COMPENSATION AND TAP ADJUSTMENT
Reactive
Compensation Tap Information Voltage in percentage (%) Reactive Power Drawn By (MVAR) Power factor of power drawn at
(MVAR)
Case Description
33 kV side 100 MVA 20 MVA 990 kVA
33 kV 11 kV 415 V 100 MVA 20 MVA 11kV (990 415 V (990 220 kV 33 kV 11 kV 415 V
of 20 MVA Trf Trf Trf-5
Bus Bus Bus Trf Trf kVA Trf-5) kVA Trf-5) Bus Bus Bus Bus-5
Trf @220kV @33kV @11kV
Steady state, no
Base Nominal Nominal
reactive NIL NIL NIL 89.0 80.2 76.8 67.4 11.0 0.6 0.72 0.79 0.82 0.85
Case Tap Tap
compensation
Reactive
Compensation Nominal Nominal
Case-1 NIL NIL 0.35 90.6 83.3 81.5 57.1 9.4 0.3 0.77 0.83 0.93 0.95
of 350 kVAR at Tap Tap
each 415 V bus
Case-1 +
Reactive
Nominal Nominal
Case-2 compensation NIL 2.5 0.35 93.0 87.5 86.0 42.0 6.8 0.3 0.85 0.90 0.94 0.96
Tap Tap
of 2.5 MVAR at
each 11 kV bus
Case-2 +
Reactive
Nominal Nominal
Case-3 compensation 20 2.5 0.35 96.5 91.6 90.3 18.0 6.3 0.3 0.97 0.92 0.96 0.97
Tap Tap
of 20MVAR at 33
kV
Same as Case-1,
Nominal
Case-4 20MVA trf tap at NIL NIL 0.35 -7.20% 91.3 92.1 90.9 52.5 13.5 0.8 0.79 0.85 0.96 0.97
Tap
-7.2%
Case-1 +
Reactive
Nominal Nominal
Case-5 compensation NIL 5 0.35 95.5 92.0 90.7 25.9 4.0 0.3 0.94 0.97 0.96 0.97
Tap Tap
of 5 MVAR at
each 11 kV bus
Same as Case-5,
Nominal
Case-6 20MVA trf tap at NIL 5 0.35 -5.40% 96.6 99.5 98.6 19.2 2.8 0.2 0.96 0.99 0.98 0.98
Tap
-5.4%
Case-3 + taps
Case-7 20 2.5 0.35 -2.50% -3.60% 100.3 100.1 99.2 10.3 5.3 0.2 0.99 0.94 0.98 0.98
changed
Note: In all cases 220 kV bus voltage is 100%
Page 7 of 7
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Selection of Current Transformer
Parameters for Optimum
Design – User Perspective
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(January 2010, Second International Conference on Instrument
Transformers, IEEMA, Mumbai, Page II-8 to II-13)
Selection of Current Transformer Parameters for Optimum Design
– User Perspective
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
The reliable performance of current transformers (CT) is the key to the success of
correct functioning of protection and metering system. The specification of current
transformers should be realistic to meet the functional requirements for the given
application. Over-specification results in costly and bulky design without much value
addition. The ideas explored here will be helpful to practicing engineer to specify correct
parameters of current transformer. This will result in procuring the most economical
current transformer without sacrificing end use requirements.
2.0 Metering CT Specification
Metering CTs are specified by burden, accuracy class and Instrument Security Factor
(ISF). This discussion focuses on the conflicting requirements of accuracy class and
ISF for metering CT.
2.1 Accuracy class for metering CT
Accuracy Classes as defined in IEC 60044-1 are given in Table 1.
Table-1
ΙPRI
% Error
(%)
Cl 0.2S Cl 0.2 Cl 0.5S Cl 0.5 Cl 1.0
120 0.2 0.2 0.5 0.5 1.0
100 0.2 0.2 0.5 0.5 1.0
20 0.2 0.35 0.5 0.75 1.5
5 0.35 0.75 0.75 1.5 3.0
1 0.75 - 1.5 - -
The extended class (0.2S and 0.5S) are defined for use when CTs carry very low
current compared to CT rated current for sustained period of time.
In case of power plants, some authorities are mandating use of Cl 0.2S CTs for
Generator, EHV switchyard, Unit transformer (UT) and Station transformer (ST)
incomers, all auxiliary transformer incomers and HV motor feeders. We will critically
examine whether extended class CTs for monitoring of auxiliary power consumption
really benefit the end user.
In a power plant except for power / energy measurement at generator and EHV
switchyard, other measurements are used for trending auxiliary power consumption.
When measurements are done for trend monitoring, values of same parameter are
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compared at different times to evaluate incremental changes. Absolute errors are of no
significance as the hardware (CTs and meters) remains the same.
Accuracy of less than 1% is not required for measurements in motor feeders. This
follows from discussions given below.
The HV motors (11 kV, 6.6 kV and 3.3 kV) in power plant application can be classified
into three broad categories: small motors (less than 100A), medium (100 to 300 A) and
large motors (very few in numbers) like Boiler Feed Pump (300 to 900 A). In case of
medium and large motors, the average loading current is about 60 % of CT rating and in
case of small motors it could be about 40% in extreme cases. Of course, 5% and 1%
loading is nearly impossible as the no load current of motor is typically about 35%. Error
magnitudes for normal and extended class accuracy are compared in Table -2.
It can be seen that the errors are in the range of milliamps. Even for the largest motor
in a power plant the boiler feed pump (BFP) with current of 600A, the difference in
current measurement will correspond to 0.45 A (600 x 0.075/100) for Class 0.2/0.2S
CT.
Table -2
Class 0.2/ 0.2S Class 0.5/ 0.5S
% % Error % Diff. Diff. in % Error % Diff. Diff. in
Loading in current in current
Cl 0.2S Cl 0.2 Error meas. in Cl 0.5S Cl 0.5 Error meas. in
Amps Amps
60% 0.075A
0.125A for
loading for
primary
of a 0.2 0.275 0.075 primary 0.5 0.625 0.125
current of
large current
100A
motor of 100A
40% 0.045A
0.075A for
loading for
primary
of a 0.2 0.313 0.113 primary 0.5 0.688 0.188
current of
small current
40A
motor of 40A
Let ∆Ι be the difference in current measurement with say Cl 1 and Cl 0.2S accuracy
class CTs. For small motors, the difference in current measurement would be less than
1A. Even for the largest motor like BFP, the difference is of the order of just 6A when
drawing 600 A. Let ∆P be the change in process parameters like flow, pressure,
temperature, etc for given ∆Ι . If ∆P is almost non-measurably small for a given ∆Ι, as in
actual practice, there is no value addition in measuring the current with extraordinary
precision. It is difficult to believe that the trend obtained with Cl 0.2S CTs can only reveal
significant changes in process parameters that may not be revealed using Cl 1.0 CTs.
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Only for tariff metering, e.g. export on transmission lines, we may consider Cl 0.2 S.
Depending on network - load geometry, some of the outgoing lines may carry less than
20% of CT rated current. But even this is of doubtful utility as we are interested in total
exported units over many lines. Export over those lines carrying very less current (1 to
20%), will have least impact on overall accuracy in total exported units. Hence Cl 0.2
accuracy class is adequate for all line CTs in switchyard.
In case of CT on generator terminal, the currents will be more than 60 to 70% of CT
rated current for majority of the time. Current below 20% occurs only during unit start up
or planned shut down period which is very short compared to normal running hours.
Hence Cl 0.2 accuracy class is adequate for generator CTs also like line CTs.
Auxiliary consumption is calculated as the difference between total KWHr generation at
machine terminal and total KWHr exported over connected transmission lines in
specified period (day, month, year). Since both the quantities are calculated with Cl 0.2
CTs, adequate accuracy is obtained to monitor auxiliary consumption.
CTs of UT and ST incomers can be of Cl 1 accuracy as these are used for trending and
monitoring transformer loading.
Accurate measurement per se does not necessarily result in process improvement.
Using an atomic clock to measure the speed of passenger train gives only a false sense
of accuracy without tangible benefits.
In brief, for power plant applications, Cl 0.2 CTs is suggested for generator and export
lines. All other CTs can be Cl 1.0. Extra high precision metering shall be eschewed
unless it can lead to demonstratable process improvement.
2.2 Accuracy class and Instrument Security Factor for metering CT
The main difference between protection CT and metering CT is the saturation
characteristics. The protection CT will not saturate up to a specified current, say 20 ΙRAT.
On the other hand, the metering CT will saturate within specified current, say 10 ΙRAT.
The later is termed as ISF for metering CT. This is basically to ensure that the metering
CT saturates during faults and its output reduces so that the connected measuring
equipment is safe.
Every system designer wishes to use very high accuracy class (Cl 0.1, Cl 0.2, Cl 0.2S,
etc) and low ISF (<= 10) current transformer. But these two are contradictory
requirements and can’t be satisfied simultaneously. High accuracy class demands very
low excitation current, low flux density and hence higher core cross section. If the core
size is big, it can’t be saturated at low current. The situation is accentuated in case of
CTs with low rated current. A typical CT specification could be 50 / 1, Cl 0.2S and ISF <
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10. It is not practical to manufacture a CT for this specification as the CT should maintain
required high accuracy from 0.5A to 60A. This can only be achieved by a higher core
size. Having selected the higher core size, it can’t be saturated at a current of only 500 A
(10X5). The ISF practically achievable could be even 50 or more.
ISF should not be looked in isolation and has to be judged vis a vis the over current
capability of connected equipment. The over current capability of some of the
commonly used transducers / meters is given below:
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3.0 CTs for Unit Protection
3.1 CT sizing for differential protection of transformer
Biased differential protection scheme is provided for a transformer. A typical biased
scheme which operates by sensing the difference of currents on two sides of the
protected object at different voltage level is shown in Fig. 1.
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Fig 2 Biasing Curve
ΙR =
( IS + IL )
2
The current through operating coil (OC),
ΙO = ΙS – ΙL
The minimum operating current required for differential protection operation is
= K x ΙR, where K is the slope of the biasing curve.
e.g. if K is set to 30% then the minimum operating current = 0.3 x ΙR
In addition to biased differential element, there is an ‘unrestrained’ element provided in
differential protection scheme. This is provided to clear internal faults of high magnitude,
usually the faults on the HV side of transformer. Normally a setting of 10ΙN is adopted for
this feature. The above concept is explained with an example. Consider a transformer
with rating of 132/33kV, 100 MVA, and Z = 10%. Refer Fig. 3
100
Through fault MVA =
0.1
= 1000 MVA
1000
Fault current on 33kV side =
( 3 x33 )
= 17.5 kA
Reflected fault current on 132kV side = 4.37kA
4370
Therefore, ΙS =
500
= 8.75;
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17500
ΙL =
2000
= 8.75 A
Fig 3
Case -1: External Fault on 33kV side, Fault F1 (Refer Fig. 4)
ΙR =
( IS + IL )
2
=
(8.75 + 8.75 )
2
= 8.75 A
The current through operating coil,
ΙO = ΙS – ΙL = 0
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For 30% bias, the minimum current required for operation is 8.75 x 0.3 = 2.625,
which is much higher than the theoretical value of zero (0). Thus adequate
safety margin in the operating current is inherently ensured for through fault
stability during external faults.
Case-2: Internal fault on 33kV side, Fault F2 (Refer Fig. 5)
Fig 6
The restraining current is 4.375. The operating current is 8.75.
ΙR =
( IS + IL )
2
=
(8.75 + 0 )
2
= 4.375 A
The current through operating coil, ΙO = ΙS – ΙL
= 8.75 i.e. 200 % of ΙR
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The minimum operating current for 30% bias = 0.3 x 4.375
= 1.312
The current through operating coil (8.75) is much higher than the required
minimum operating current (1.312). The relay will definitely operate for internal
fault.
Refer Fig.7, the operating line lies in the operating region of the relay.
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The biased differential scheme explained above has drastically reduced the CT
requirements. For a transformer differential protection, the CTs have to be stable (not to
saturate) in case of through fault. Therefore it would suffice if the knee point voltage
(KPV) is calculated based on through fault.
In case of internal fault on HV side, only CTs on HV side carry large current. There is no
current in the LV side. Therefore the HV side CT current is ‘forced’ through the relay
branch. Error due to partial saturation does not matter as the available CT output will be
much higher than the ‘set’ current. Here the ‘set’ current refers to both the ‘biased’ as
well as ‘unrestrained’ value. Assume the source fault current is 35ΙN.Typical
unrestrained differential element setting is 10ΙN. Hence even if 25ΙN is consumed in
saturation, the relay will operate. Typical setting of operating current of restrained
differential is 0.2 to 0.3 ΙN. Hence out of 35ΙN, even if 34ΙN is consumed in saturation, the
relay will still operate.
The message of the above analysis is that KPV is relevant for external faults to ensure
through fault stability. Non-operation of biased differential protection for internal faults
due to CT saturation has never been an issue. The criteria for CT sizing stated earlier
can be used ensuring stability for through faults and positive operation for in-zone faults.
3.2 CT sizing for differential protection of motor feeders
In power plant applications, HT motors rated 2 MW and above are usually provided with
differential protection. The basis for CT specification, in most cases for motor differential
protection, has been identical to what has been considered for transformer or generator
differential protection. This is conceptually not correct. The fundamental differences in
three cases are as follows:
In case of transformer, connected network is on both sides and source can be on one
side or both sides of protected object (Fig 9). The CTs have to be designed to ensure
stability for through faults at F1 and/or F2.
Fig 9
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In case of generator, connected network and source are on one side of protected object
(Fig 10). The CTs have to be designed to ensure stability for through fault at F1.
Fig10
In case of motor, the subtle difference is that it is at the tail end of the electrical network
(Fig 11). Hence, not only differential but every other protection provided for motor is unit
protection as they respond only to faults in motor. The differential protection zone is from
switchgear to neutral of motor. The concept of through fault stability does not exist in this
case. In case of fault at F1, only the source side breaker B1 will trip. The differential
protection responds to only internal fault F2.
Fig 11
The condition which may threaten the stability of the motor differential is motor starting. It
may be emphasized that even during starting, the same current flows in both in phase
side and neutral side CTs unlike during transformer charging when current flows only on
one side. To prevent nuisance pickup during starting, ΙF can be considered greater than
starting current which is about 600 to 700% of motor rated current.
In case of transformer or generator differential,
Knee Point Voltage of the CTs =
2 ΙF (RCT + 2 RL).
But in case of motor differential, where through fault stability is not a criterion,
Knee Point Voltage, KPV = ΙF (RCT + 2 RL).
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In this case, general protection class CT (say 5P20) can be used. Special protection
class, Class PS CT is not mandatory for motor differential application.
Sample calculation is given below:
Motor Feeder with 300 / 1A CT; RCT = 2 Ω; 2RL = 10 Ω
Full load current (FLC) = 250A
Maximum starting current, ΙS = 6 x FLC
= 1500 A
I S ( RCT + 2 RL )
Minimum KPV =
CTR
1500 ( 2 + 10 )
=
300
= 60 V
Selected KPV = 100 Volts
4.0 Selection of Primary Rated Current of CT
Multiple primary ratio CTs are liberally specified. For example, typical CT ratio for 400
kV system is 500 – 1000 – 2000 / 1. Let us try to explore the utility of multiple ratios. At
the outset consider metering core. The corresponding MVA at different loading
conditions are given in Table-4
Table-4
% MVA
Loading 500A 1000A 2000A 750 A
120 415 830 1660 624
100 346 692 1384 520
5 17 35 69 25
1 4 7 14 5
The special feature of extended accuracy class is that defined accuracy is maintained
even up to 1% of rated current (e.g. 0.75% for Cl 0.2S). However even for a short 20 KM
unloaded 400 kV line, the charging MVAR itself will be 20. The practical usefulness of
extended accuracy class of EHV line metering is questionable. For majority of the lines
Cl 0.2 or Cl 0.5 will be adequate.
The maximum loading for a 400 kV line is limited to less than 500 MVA. Hence the utility
of primary ratio of 2000 A is almost nil. The option available for primary ratio can be
pruned to 500 – 1000 / 1. Even a single ratio of 750 / 1 (last column) with Cl 0.2 or Cl 0.5
accuracy will suffice.
In case of bus bar protection core, primary current rating is not related to load current.
Higher primary current rating is preferred as it results in reduced knee point voltage
requirement. Hence a single ratio of 2000 / 1 can be used for all feeders.
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For other protection cores, the need for providing more than two primary ratios shall be
critically examined in the light of wide setting ranges available in modern numerical
relays.
5.0 Conclusions
The main tenet of this article is that the specification of CT and end use requirement
must be compatible. For metering core, high accuracy per se under very low loading
conditions is not required in majority of cases. Balance between high accuracy and low
ISF is needed. In case of protection core for differential protection of transformer, design
criteria for specifying KPV has been explained. This leads to more compact design, at
the same time ensuring through fault stability. Basic conceptual difference between
differential protection of motor and other equipment and consequent implication on CT
requirement is brought out. The article ends with a plea for restricting multiple primary
CT ratios to two.
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Vector Group Testing of
Transformer at site
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(August 2010, IEEMA Journal, Page 92 to 96)
Vector Group Testing of Transformer at site
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Vector group testing of transformers is one of the commissioning checks in
power plant / distribution projects. In literature, generally inequality / equality
relationships for voltages are given to be satisfied for each vector group but the
absolute values are rarely mentioned. In this article, the theoretical values for
voltages across specified terminals for each vector group are derived. The
following vector groups (most prevalent) are discussed: Dyn1, Dyn11, YNd1,
YNd11, Dzn10, YNzn11, YNyn0.
2.0 Test Procedure
High voltage terminal are represented by R, Y, B and N (if applicable)
Low voltage terminal are represented by r, y, b and n (if applicable).
In case U, V, W convention is used, the corresponding values are given by
following Table:
R Y B r y b
1U 1V 1W 2U 2V 2W
For testing, R and r are shorted for all vector groups except YNzn11 where both
neutrals are shorted.
Apply maximum LV voltage available from temporary power supply on HV side of
transformer. Voltage in the range of 430V to 450V is desirable. Higher the
voltage, higher is the accuracy of measurements. The voltages shall generally be
balanced. At site, it is difficult to get perfectly balanced three phase voltages. For
calculation purposes, the average of three phase or line voltages as measured
shall be used. It is very important that the phase sequence of applied voltage is
confirmed to be positive sequence using phase sequence meter. This is very
crucial. For measurement, high accuracy digital voltmeter shall be used
2.1 Dyn1
The phasor diagram for test connection is shown in Fig 1.
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.
3 S
RC = S; BC = ;
2 2
Ry = 3T
yC = RC – Ry
⎛ 3⎞
= ⎜⎜ ⎟⎟ x S - 3T
⎝ 2 ⎠
By = BC 2 + yC 2
= (S 2 + 3T 2 - 3ST) ……………(1)
Yy = By ..………..…(2)
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3 T
yA = RA = T; An =
2 2
bD = AC
= RC – RA
⎛ 3⎞
= ⎜⎜ ⎟⎟ x (S - T)
⎝ 2 ⎠
CD = An + nB
⎛T ⎞
= ⎜ ⎟ +T
⎝2⎠
⎛3⎞
= ⎜ ⎟ T
⎝2⎠
BD = BC – CD
⎛S ⎞ ⎛3 ⎞
= ⎜ ⎟ - ⎜ ⎟ T
⎝2 ⎠ ⎝2⎠
Bb = BD2 + bD 2
= (S 2 + 3T 2 - 3ST) ………..…(3)
YD = YC + CD
⎛S ⎞ ⎛3⎞
= ⎜ ⎟ + ⎜ ⎟ T
⎝2 ⎠ ⎝2⎠
Yb = YD2 + bD 2
= (S 2 + 3T 2 ) ………..…(4)
= (S 2 + 3T 2 - 3ST) ..……….….(5)
Yb = (S 2 + 3T 2 ) ……………(6)
Yy < Yb ……………(7)
Rn + Bn = RB ……………(8)
2.1.1 Site Test Results
Voltage ratio: 20 kV / 11.5 kV
The site test results are given below:
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RY = 417; YB = 416; BR = 418
Rr = 0; Rn = 139; Bn = 280
Bb = 242; By = 242
Yb = 479; Yy = 241;
2.1.2 Analytical values
Applied voltage S ≈ 417 Volts
⎛ ⎛11.5 ⎞⎞
⎜ ⎜⎝ ⎟
3⎠⎟
T = ⎜ ⎟ x 417
⎜ 20 ⎟
⎜ ⎟
⎝ ⎠
= 138.4 V
From Eqns (5) to (8),
Bb = Yy = By
= (S 2 + 3T 2 - 3ST)
= 241.3 V
Yb = (S 2 + 3T 2 )
= 481 V
Yy < Yb
Rn + Bn = 419 ≈ BR
The above closely matches with test results.
The vector group of transformer is confirmed as Dyn1.
2.2 Dyn11
The phasor diagram is shown in Fig 2.
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Delta Line Voltages: RY = YB = BR = S
Star Phase Voltages: rn = yn = bn = T
Using trigonometry relations, following relationships are obtained:
Bb = Yy = Yb
= (S 2 + 3T 2 - 3ST) ………….….(9)
By = (S 2 + 3T 2 ) …………..…(10)
Bb < By .…………..…(11)
Rn + Yn = RY ..…………….(12)
2.2.1 Site Test Results
Voltage ratio: 11 kV / 0.433 kV
The site test results are given below:
RY = 434; YB = 435; BR = 434
Rr = 0; Rn = 10; Yn = 425
Yb = 421; Yy = 420
Bb = 419; By = 434
2.2.2 Analytical values
Applied voltage S ≈ 434 Volts
⎛ ⎛ 0.433 ⎞⎞
⎜ ⎜⎝ ⎟
3⎠⎟
T = ⎜ ⎟ x 434
⎜ 11 ⎟
⎜ ⎟
⎝ ⎠
= 9.86 V
From Eqns (9) to (12),
Bb = Yy = Yb
= (S 2 + 3T 2 - 3ST)
= 419.3 V
By = (S 2 + 3T 2 )
= 434.2 V
Bb < By
Rn + Yn = 435 ≈ RY
The vector group of transformer is confirmed as Dyn11
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2.3 YNd1
Vector group testing is more significant in case of large Generator Transformers
(GT). In case of unit sizes 500 MW and above, the GTs are invariably three
single phase banks due to transportation limitations. The vector group of GT
could be either YNd1 or YNd11. The vector group of Station Transformer (ST) is
universally YNyn0. The vector group of Unit Auxiliary Transformer (UAT) is
constrained by the chosen vector group of GT so that UAT and ST can be
paralleled on low voltage side. Delta connection of GT is formed by external bus
ducts of very high current ratings (more than 10,000 Amps). Delta can be formed
in two ways as shown in Fig 3. Depending on the connection, the vector group
can be either YNd1 or YNd11. To reaffirm the vector group before final bus duct
connections are made, it is desirable to perform the vector group identification
test at site.
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The phasor diagram is shown in Fig 4.
Yy = (T 2 + 3S 2 - 3ST) …………………(13)
Yb = (T 2 + 3S 2 ) …………………(14)
Yy < Yb …………………(15)
Bb = Yy = By …………………(16)
Ry + yN = RN …………………(17)
2.3.2 Site Test Results
Voltage ratio is 420 kV / 20 kV
The site test results are given below:
RN = 259; YN = 258; BN = 257
ry = 21.3; yb = 21.4; br = 21.3
Rr = 0; yN = 237
Bb = 429; By = 428
Yy = 429; Yb = 449;
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2.3.3 Analytical values
Applied voltage S ≈ 258 V
⎛ ⎞
⎜ 20 ⎟
T = ⎜ ⎟ x 258
⎜ ⎛ 420 ⎞⎟
⎜⎜ ⎟
3 ⎠ ⎟⎠
⎝⎝
= 21.3 Volts
From Eqns (13) to (17),
Bb = Yy = By
= (T 2 + 3S 2 - 3ST)
= 429 V
Yb = (T 2 + 3S 2 )
= 447 V
Yy < Yb
ry + yN = 258.3 ≈ RN
The vector group of transformer is confirmed as YNd1
2.4 YNd11
The phasor diagram is shown in Fig 5.
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Star Phase Voltages: RN = YN = BN = S
Delta Line Voltages: ry = yb = br = T
Using trigonometry, following relationships are obtained:
Bb = (T 2 + 3S 2 - 3ST) …………….(18)
By = (T 2 + 3S 2 ) ……………..(19)
Bb < By ……………..(20)
Bb = Yb = Yy ……………..(21)
Rb + bN = RN ……………..(22)
2.4.1 Site Test Results
Voltage ratio: 220 / 33 kV
The site test results are given below:
Test done at Tap No 10 (-6.25%)
⎛ ( 220 x (1 - 0.0625 ) ) ⎞
No load voltage ratio = ⎜ ⎟ kV
⎜ 33 ⎟
⎝ ⎠
⎛ 206.25 ⎞
= ⎜ ⎟ kV
⎝ 33 ⎠
RY = YB = BR = 410 V
rN = 236 V ; yN = 213 V; bN = 169 V
rb = 66 V; By = 417 V; Yy = 353 V
2.4.2 Analytical values
⎛ 410 ⎞
Applied voltage S = ⎜ ⎟
⎝ 3 ⎠
= 236.72
⎛ 33 ⎞
T= ⎜ ⎟ x 410
⎝ 206.25 ⎠
= 65.6
From Eqns (18) to (22),
Bb = Yb = Yy = 354.7 V
By = (T 2 + 3S 2 )
= 415.2 V
Bb < By
Rb + bN = 235 V ≈ rN
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The vector group of transformer is confirmed as YNd11.
2.5 Dzn10
The phasor diagram is shown in Fig 6.
Bb = (S 2 +T 2 - ST) …………….(23)
By = (S 2 +T 2 + ST) …………….(24)
Bb < By …………….(25)
Yy = Bb …………….(26)
Rb + Yb = RY …………….(27)
2.5.1 Site Test Results
Voltage ratio: 33 kV / 11 kV
The site test results are given below:
RY = 422; YB = 422; BR = 423
Ry = 141; Rb = 140
Yy = 372; Yb = 280;
By = 508; Bb = 372
2.5.2 Analytical values
Applied voltage S ≈ 422 V
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⎛ 11 ⎞
T= ⎜ ⎟ x 422
⎝ 33 ⎠
= 140.7 V
From Eqns (23 to (27),
Bb = Yy = 372
By = 507
Bb < By
Rb + Yb = 420 ≈ RY
The vector group of transformer is confirmed as Dzn10
2.6 YNzn11
The test is performed with both neutrals shorted. The phasor diagram is shown in
Fig 7.
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Using trigonometry, following relationships are obtained:
Rr = Yy = Bb
= ( 3 ) - ST
S2 + T
2
……………..(28)
Ry = Yb = Br
= ( 3))
(S 2 + T
2
……………..(29)
Rb = Yr = By
= ( 3 ) + ST
S2 + T
2
……………..(30)
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2.7 YNyn0 / YNyn6
The phasor diagram is shown in Fig 8.
This case is usually trivial and following relationships hold good for YNyn0:
Yy < Yr; Bb < Br; Nn < Nr …………………(32)
In case of YNyn6, following relationships hold good:
Yy > Yr; Bb > Br; Nn > Nr .…………………(33)
3.0 Conclusion
The inequality / equality relationships with absolute values applicable for most
popularly used vector groups are derived. The practicing engineers can use the
above material as ready-reckoner during vector group testing at works or site.
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OTI & WTI –
What they measure?
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(June 2011, IEEMA Journal, Page 86 to 90)
OTI & WTI – What they measure?
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Temperature rise is one of the critical parameters specified during procurement of
transformers. During testing at manufacturer’s works, the observed temperature rise is
compared against guaranteed values for compliance. This article addresses the
underlying concepts involved and clarifies what OTI (Oil Temperature Indicator) and
WTI (Winding Temperature Indicator) readings represent.
2.0 Specification
The temperature rise as specified by typical Utility, IS and IEC are compared in Table 1.
Table 1
IS- IEC-
Item Utility A
2026 60076
Yearly weighted ambient temperature 32°C 32°C 20°C
Top oil temperature rise 40°C 50°C 60°C
Average winding temperature rise 45°C 55°C 65°C
Top oil temperature 72°C 82°C 80°C
Average winding temperature 77°C 87°C 85°C
Since India is relatively hot compared to Europe, yearly weighted ambient temperature
has been raised by IS to 32°C compared to 20°C as per IEC. Oil and winding
temperatures as per IS & IEC are nearly same. This is achieved by lowering the
allowable temperature rise by 10°C compared to IEC. Typical utility specification results
in very conservative design. The temperature rise limits are 10°C lower than that
specified in IS.
3.0 OTI & WTI
Among the two, Oil temperature indication is directly measurable. In majority of cases,
winding temperature indication is a calculated value using a formula based on thermal
imaging. In some cases, fibre optic sensors are embedded between the discs of the
windings to directly measure the winding temperature.
The only stage when the winding temperature is actually measured is during the
temperature rise test of transformer. The temperature rise is basically due to losses in
the transformer which acts like a heater immersed in oil. The test is done by applying
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low voltage on HV side with LV shorted and power input is equal to the sum of
guaranteed no load loss and load loss. This is illustrated with an example.
Transformer Rating: 125 MVA, 220 / 33 kV. Tapping range is +5% to -10%.
The guaranteed total losses = 375 kW
At extreme negative tap,
Rated voltage = 220 x 0.9
= 198 kV
125,000
Rated current =
( 3 x198 )
= 365 A
Short circuit impedance = 14.53%
Impedance voltage = 0.1453 x 198
= 28.8 kV
Since the test is done at low voltage, the no load loss will be lower than at rated voltage.
To inject guaranteed total losses, during heat run, applied voltage is slightly higher than
impedance voltage. In this case, the injected current will be higher than rated current.
Increased load loss will compensate for reduction in no load loss to maintain guaranteed
total loss as input. Since the no load loss is only about 20% to 30% of total loss, the
increase in current is marginal during testing. After the temperature has stabilized, the
applied voltage is reduced to pass exactly rated current in the winding. Then the supply
is cut off and immediately the resistance of the winding is measured.
The above complex procedure is adopted due to the limitation of test set up. At
manufacturer’s work, it is difficult to pass rated current at rated voltage. Hence the only
option is short circuit test method. To measure temperature rise, it is necessary to inject
the guaranteed losses. But to measure winding temperature, it is necessary to inject
rated current. The hot winding temperature measured at works (by extrapolating at zero
time) is ‘Average winding temperature’. This is because the temperature is ‘calibrated’
based on the DC resistance of the whole winding.
It must be emphasized that during entire heat run test, only the Oil temperature is
continuously monitored and measured. Winding temperature is measured indirectly only
at the end of heat run test. During heat run test healthiness of OTI, if mounted, can be
checked. But soundness of WTI readings can not be checked during heat run.
Calibration of WTI itself is possible only after the end of the test and ‘Average winding
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temperature’ is evaluated which leads to estimation of winding gradient. Hence during
heat run, entering WTI readings periodically has no practical utility.
In this context, it is very pertinent to point out that the following statement is sometimes
made in technical offer or test reports – ‘guaranteed temperature rise of X°C over an
ambient of Y°C’. This statement is fallacious as temperature rise is independent of
ambient temperature. For the same total loss, temperature rise is same in summer or
winter.
There is no confusion in guaranteed oil temperature rise as it is directly measured
quantity both at works during testing as well as in service during running. Hence OTI
reading does not pose conceptual problems. But the significance of guaranteed winding
temperature rise ends almost with the heat run test. This corresponds to ‘Average
winding temperature’, whilst during service what WTI measures is the ‘Hot spot
temperature’ of the winding.
4.0 Winding Hot Spot Temperature
In Fig 1, winding immersed in oil is shown.
Fig 1
θT: Top oil temperature
θB: Bottom oil temperature
Average oil temperature θO = (θT + θB) / 2
Average winding temperature θW is derived from resistance measurement when the
winding was carrying rated current just before disconnection of power supply.
Average winding gradient = θW - θO.
This is the temperature gradient between conductor (copper) and surrounding oil. It is a
function of heat flux generated within the conductor (watts/m2), temperature drop across
paper insulation and heat carried away by oil. The heat flux is directly proportional to
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copper (Ι2R) loss within the conductor and the surface area presented to oil for heat
dissipation. Two important facts follow from the above: (a) It is not true that LV winding
gradient is always greater than HV winding gradient. The gradient is function of copper
loss per m2 of surface area for each winding. (b) Winding gradient is not influenced by
core loss.
Typical average winding gradient is 10°C to 20°C.
As per IEC – 60076,
Hot spot gradient Hgr = 1.3 x Average winding gradient
WTI is calibrated based on the following equation:
n
⎛ I ⎞
θWH = θT + Hgr ⎜ ⎟ ..........(1)
⎝ I RAT ⎠
θWH : Hot spot temperature as indicated by WTI
θT : Top oil temperature
Hgr: Hot spot gradient
Ι: Actual current as measured by CT and given as feedback to measurement instrument
ΙRAT : Rated current
n : exponent (between 1.6 to 2)
The WTI measurement thus is a ‘calculated’ value based on Eqn (1) and depends on
Hgr (Hot Spot Gradient) value fed into the measurement device. For old transformers
test records may not be available. In such cases, only an estimated value of Hgr is input
to the device. As a conservative option, higher value of Hgr (say 25°C) is used.
5.0 OTI & WTI Measurement – Conventional and Modern
In conventional OTI / WTI, one or two thermo-well pockets are provided on the
transformer tank cover. They are typically 150 mm long. In the pocket oil is filled and a
bulb with temperature sensing element like a RTD (PT100) is inserted. RTD
measurement is taken as Top Oil Temperature. To get winding temperature, current
proportional to rated current of transformer is passed through standard resistance of
WTI. The temperature rise due to Ι2R represents the hot spot gradient. For the selected
R, the rated current could be 1A, 1.6A, 2A. etc which produces the temperature
corresponding to desired gradient. If the rated current of protected winding is 2092A (25
MVA at 6.9 kV), the CT ratio for WTI is chosen as, say, 2092/1.6A. Thus, we end up
with odd CT ratio for WTI where the primary current is the rated current of winding and
secondary current is the rated current of resistor.
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But in modern microprocessor based stand-alone OTI/WTI or Digital RTCC which has
inbuilt OTI/WTI, 3 wire PT 100 signal from thermo-well pocket is wired to the device for
OTI measurement. In addition current and voltage signals from conventional CT and PT
are also wired to the device. The winding rated current, CT and PT ratios, hot spot
gradient at rated current, exponent ‘n’ in Eqn (1), set points for alarm and trip are all
settable through HMI. The device internally generates WTI reading based on Eqn (1)
through software. The device generates OTI / WTI readings and alarm / trip signals and
communicates to local RTU on Modbus, IEC 103 or IEC 61850 protocols. The device
can also generate (4-20) mA signals for OTI and WTI for use in local indication in
transformer marshalling box. The device detects any open circuit in PT100 signal and
inhibits OTI / WTI operation.
6.0 OTI & WTI Alarm & Trip settings
If the transformer has been designed for a specified top oil temperature rise of 40°C, the
actual temperature rise at site at rated current is found to be less than 30°C in majority
of the cases and between 30°C and 35°C in a few cases. Assuming the maximum
ambient temperature as 45°C with coincidental rated current in transformer, the OTI
reading at extreme case could be 80°C. With a margin, OTI alarm setting could be
85°C. The WTI alarm setting should preferably be slightly less than OTI alarm setting
plus Hot spot gradient (Hgr). If Hgr used in device is 15°C, WTI setting could be 95°C (<
85+15).
With the above alarm settings, WTI alarm will mostly denote over load. Only in case of
cooling circuit failure, OTI alarm will come first even in case of part load operation. OTI
and WTI trip setting could be 10°C more than alarm setting. i.e. 95°C and 105°C
respectively.
For normal cyclic loading, IEC-60076 recommendations for OTI and WTI trip settings
are higher, i.e., 105°C and 120°C. Thus, the suggested OTI and WTI trip settings of
95°C and 105°C are conservative and on safer side.
7.0 Relevance of OTI & WTI in different systems
In case of power plants, the transformers (Generator Transformer, Station Transformer,
Unit Auxiliary Transformer) are designed based on worst loading criteria. In these
cases, the loading on the transformer can not exceed the rated value unless the design
itself is faulty. For example, typical capacities of GT for different unit sizes are given in
Table 2.
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Table 2
Unit Size (MW) 250 300 500 600
GT Size (MVA) 315 370 600 750
The probability of the current through GT exceeding the rated current is very small. In
this case, only OTI is more relevant, as oil temperature might rapidly rise, even under
part load, in case of cooling circuit failure. WTI has no practical significance as there is
very little chance of transformer overloading. In Eqn (1), (Ι/ΙRAT) is always less than
unity. The same arguments hold good for Station Transformer and Unit Auxiliary
Transformer in power plants.
In transmission systems, transformer loading is as per power flow dictated by network
conditions and load-generation geometry. In distribution systems, power flow through
transformers is as per downstream load requirements. In both cases, the chances of
transformer overloading are present. OTI and WTI are both relevant in these cases.
8.0 Oil Volume
There is a misconception that transformer with higher oil volume capacity is inherently
superior from cooling point of view. Two transformers, say 100 MVA rating, can have oil
capacity of 40 Kilolitres and 50 Kilolitres but both can satisfactorily meet temperature
rise requirements. It should be emphasized that the oil volume plays a significant part
when the transformer is heated from the cold as in ‘heat run test’ at works. Transformer
with a higher volume may take more time to reach steady state value. Typical heating
curve, from heat run test, is shown in Fig 2. From the tangent drawn at origin, the
thermal time constant can be evaluated. Incidentally, to accurately estimate thermal
time constant, the initial temperature readings during heat run test shall be taken at
frequent intervals, say every 10 minutes in the first one hour. Typical thermal time
constant of oil could be 1 to 3 hours while that of winding (which is a metal – copper)
could be 3 to 5 minutes.
A well designed cooling system consisting of pumps, fans and heat exchangers like
radiators can take care of limiting the temperature rise for a given oil volume in steady
state operation. Of course, oil volume will not be absurdly low, as it is determined by
physical dimensions of core-coil assembly and clearance with tank.
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Fig 2
9.0 Insulation Life
The age of transformer is synonymous with that of insulation. The loading of transformer
is reflected as winding temperature. The effect of winding temperature on insulation life
is discussed in detail in Ref [2]. The relative rate of using life in hours for normal Kraft
paper is shown in Fig 3.
Fig 3
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It can be seen that below 98°C, the ageing is normal but above 98°C, accelerated
ageing sets in. Hence over the long run, the winding hot spot temperature should not
exceed 98°C. In Table 3, tested values for 125 MVA transformer are given under
column 3. The expected values under increased loading conditions (141 MVA – 113%)
are given under column 4. Upto 113% loading, normal ageing is obtained (hot spot
temperature is within 98°C). This is the basis for the popular perception that, generally
10% over loading of transformer even at frequent intervals is allowed without degrading
insulation life.
Table 3
Sr No Item Base Load Increased load
125 MVA 141 MVA
1 Average gradient °C 17 (*1) 21.6 (*2)
2 Hot spot gradient °C (*3) 22.1 28.1
3 No load loss KW 65(*1) 65
4 Load loss KW 325(*1) 414 (*4)
5 Total Loss KW 390 479
6 Top Oil Temp Rise °C 31(*1) 38.1 (*5)
7 Yearly Average ambient temperature 32 32
°C
8 Hot spot temperature °C (7 + 6 + 2) 85.1 98
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Fault Passage Indicator
Application in
Distribution Systems
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(March 2013, IEEMA Journal, Page 102 to 107)
Fault Passage Indicator Application in Distribution Systems
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd.,Mumbai
1.0 Introduction
All large urban distribution systems in India are undergoing major up-gradation.
As part of up-gradation process following are implemented in stages:
(i) Replacement of old MV switchgear with either SF6 or Vacuum switchgear.
(ii) Introduction of modern numerical relays having recording facility of on-line
values and communication capabilities to talk to Control Centre.
(iii) Introduction of Ring Main Units (RMU) as a replacement for old oil switches
in distribution systems. These RMUs are motorized in some substations for
remote operation from Control Centre.
(iv) Installation of Fault Passage Indicators (FPI) all over the distribution
network. These devices enable one to locate the fault with minimum trial
and error. This leads to faster isolation of faulty section and lesser
downtime for customers.
(v) Establishment of Control Centre which incorporates SCADA (Supervisory
Control and Data Acquisition System) and DMS (Distribution Management
System) for monitoring and control of entire distribution network.
This article covers the design features of FPI, installation techniques, fault
location methodology, and some non-conventional application of FPI in other
areas. Majority of distribution (almost 99%) is through under ground cable
network in Mumbai distribution. Hence the discussions in sequel pertain
generally to cable systems though the concepts can be extended to over head
distribution network.
2.0 SCADA – DMS
Here the demarcation of control boundaries between SCADA and DMS is
explained. Refer Fig.1. The scope of SCADA starts from EHV to 33kV and to 11
kV outgoing breakers in Receiving Stations. The scope of SCADA ends with
control of outgoing 11 kV breakers at Receiving Station. From the outgoing
breaker feeder in Receiving Station, Ring Main is formed for sub-distribution. The
location where RMUs are located is termed as Substation. Along the Ring Main,
RMUs are placed. Each RMU will have typically two isolators to connect both
sides of ring. A breaker is provided within RMU for control of 11 / 0.433 kV
transformer, termed as DT (Distribution Transformer). The DT rating varies from
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March 2013, IEEMA Journal, Page 102 to 107
400 KVA to 2000 KVA. Further distribution at LV levels is through LT switchgear,
main pillar boxes and feeder pillar boxes.
The Ring Main can start from one Receiving Station and terminate on the same
Receiving station or it can terminate on another Receiving Station. Typically the
route length of Ring Main is from 5 to 10 KM. At every 1 to 2 KM, substations are
located on the way. Usually the Ring is broken in the middle, and the particular
open point is called NOP (Normal Open point). This is to ensure that in case of
fault on Ring Main, only half the ring is affected. If the Ring Main emanates and
terminates on the same Receiving Station, two halves of the ring is fed from two
different bus sections in Receiving Stations.
Fig 1
3.0 Fault Passage Indicator
It is a device to detect fault current passing through a network element. If used
for individual cores of cables, it can monitor all types of faults (earth fault, phase
fault, etc). More than 70% of faults in distribution system are earth faults. Hence
FPIs in general are installed to detect earth fault. It consists of a sensor and
indicator. Refer Fig 2. Sensor is a split core CBCT (Core Balance Current
Transformer) fixed over the cable under supervision. Split core type sensor
enables easy fixing on the existing cable. Since it covers all three cores of cable,
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March 2013, IEEMA Journal, Page 102 to 107
under healthy conditions, the net flux through sensor is zero. Whenever earth
fault current passes through cable, the resulting unbalanced flux causes voltage
to develop across CBCT. The indicator which is connected to CBCT by special
cable picks up when CBCT senses earth fault current. The contacts of indicator
are used for local indication and remote monitoring.
Fig 2
4.0 FPI Functional Requirement
(i) The pickup setting for ground fault current in FPI – It is settable between
100A to 400A. Recommended setting is 240A and will avoid spurious
pickup in majority of cases.
(ii) The pick up time is set at 30 msec. This time should be less than Receiving
Station breaker operating time, typically 100 msec considering relay
operating time. If the breaker opens before FPI pickup time, the feeder is
dead and FPI will not sense any fault.
(iii) Once FPI picks up, local indication (flashing LEDs) will appear. LED
flashing rate is adjustable, typically every second. The LED flashing resets
after set time delay from 30 minutes to 4 hours. Typically it is set for 2
hours. It is expected that within 2 hours, a person will reach the substation
on occurrence of fault to see the status of FPI (glowing or non-glowing).
(iv) As soon as FPI picks up, contacts for remote indication change status. In
Automated RMU stations, these contacts are wired to FRTU (Field Remote
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March 2013, IEEMA Journal, Page 102 to 107
terminal Units) located within substation. FRTU is connected to Control
Centre through communication medium. Thus FPI pickup status in
substations with automated RMUs is immediately available to operator in
Control Centre.
(v) After FPI has picked up it can be reset in following ways:
(a) Locally if the person visits the substation; otherwise after the set time
delay, say 2 hours, it will automatically reset {Refer (iii) above}.
(b) If by chance, the feeder is again charged by closing Receiving Station
Breaker before the set elapsed time in (iii) above, the FPI gets reset.
(c) In case of automated RMUs, it can be reset by remote command from
Control Centre.
(vi) The unit is powered by battery (e.g. Lithium). The battery is designed for
typically 1000 blinking hours of FPI. Since the faults do not occur
frequently on the feeder, the blinking hour data does not have too much
practical significance. The concern is the life of battery itself. Based on field
experience, it is recommended to change the battery every four to five
years irrespective of the number of blinking hours of FPI in the past.
5.0 Fault Identification procedure
A typical Ring Main is shown in Fig 3.
Fig 3
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It has 13 substations. 7th Substation is NOP (Normal Open Point) to isolate the
ring into two sections. Most of the RMUs are generally manual operated RMUs
(non-motorised). In these cases, RMUs have to be operated by a person in
substation. With the present trend towards implementation of DMS, generally
three motorized RMUs are used in a ring and placed at strategic locations. One
of the three will be NOP. The advantage with motorised RMU is that the isolator
can be opened or closed by issuing commands remotely from Control Centre.
Substations 3, 7 and 11 have motorized RMUs (also called automated RMUs).
All the RMUs (both manual and automated) are fitted with FPIs. In case of
automated RMUs, FPI indication is available at Control Centre.
In case of fault in the ring main, only the breaker at Receiving Station can clear
the fault after set time delay. Isolators of RMU are not designed to break fault
currents. Consider a fault between substations 5 and 6. The breaker at R/S Bus
B will clear the fault. Before breaker at Receiving Station trips, FPIs upto
substation 5 will pick up and start glowing. The most probable location of fault is
between the non-glowing FPI (at substation 6) and adjacent glowing FPI (at
substation 5). FPI at 3 also would have picked up. Since automated RMU is in
the faulty section of ring main, FPI pick up at 3 will be transmitted to Control
Centre. The operator at control centre immediately recognizes that fault is
beyond 3 as FPI at Substation 3 has picked up. The section between Receiving
Station and Substation 7 is already open because of breaker tripping at the
Receiving Station end. The operator issues the command to open the isolator of
automated RMU to isolate sections beyond 3 towards 7. Then the breaker at
Receiving Station is closed. The supply gets restored to all the substations till 3.
Since these actions are done remotely from Control Centre, supply restoration for
part of the ring can be done within a minute. No local visit to substation is
required for this. For further fault finding, a person visits substations beyond 3
and identifies the substation which has non-glowing FPI. In Fig 3, he will
physically operate the RMUs locally at substations 5 and 6 to isolate the faulty
section. Trial and error procedure in fault isolation is eliminated.
6.0 Number of FPIs on RMUs
RMUs have different configurations depending on local substation requirement.
The basic configuration can be two isolators (one incomer and the other
outgoing) with breaker for DT. Refer Fig 4. In this case FPI on outgoing isolator
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March 2013, IEEMA Journal, Page 102 to 107
will suffice, irrespective of power flow direction. If the feeder is charged from left,
(top figure), fault will be located between glowing FPI -2 and non-glowing FPI - 3.
If the feeder is charged from right, (bottom figure), fault will be located between
glowing FPI -3 and non-glowing FPI - 2.
Fig 4
In Fig 5, a more complex RMU configuration is shown with more than one
incomer and outgoing. Power flow direction in this case is difficult to predict. In
these cases, it is usual practice to put FPI on every isolator to cover all operating
conditions.
Fig 5
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7.0 Sensor installation procedure to minimize mal-operation of FPIs
(i) Cable earthing should pass through CBCT (sensor) if lead sheath or
armour is passing though CBCT (Option 1). If armour is not passing
through CBCT, then cable earthing also should not pass through CBCT
(Option 2). Refer Fig 6 for correct and incorrect connections. In case of
incorrect connection, flux due to fault current on R phase conductor is
cancelled by current flowing through armour and net CBCT output is zero
(theoretically) and FPI will not pick up.
Fig 6
(ii) Cable earthing of each feeder should be connected separately to the earth
bus. Cable earthing should not be looped. Refer Fig 7 and Fig 8.
(iii) Cable earthing should not be connected to switchgear body. Fig 9.
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Fig 7
Fig 8
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Fig 9
(iv) In some locations, FPI mal-operation has been attributed to physical location
of CBCT. In one location, existing CBCT of RMU was found faulty. A new
CBCT was located well above the trifurcation point to avoid removing the
faulty CBCT. Refer Fig 10.
Fig 10
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It was found that the voltage induced on CBCT to ground was of the order
of 190V and FPI started mal-functioning. Then it was decided to remove
the faulty CBCT and lower the new CBCT to almost the level where
trifurcation just begins. Refer Fig 11. Induced voltage on new CBCT
reduced to few millivolts and FPI malfunctioning also stopped. Hence, it is
recommended to mount the CBCT very near the trifurcation point to prevent
the FPI from getting activated owing to undesirable / spurious voltage
induction from un-screened / un-shielded stretch of cable sections after
termination points in cable box.
Fig 11
Items (ii) and (iii) above are based on feedback from field experience rather than
any profound theoretical analysis.
8.0 FPI application in non-conventional situations
(i) A Receiving Station has, say, a 7 or 9 panel board. But due to load growth,
some more outgoing Ring Mains have to be fed. But the switchboard can
not be expanded due to, say space constraints. In these cases, one of the
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practical solutions adopted is to connect two Ring Main feeders to one
breaker. This is popularly called ‘double box arrangement’. Usually the
current rating of breaker (630A or above) should be able to handle loads of
both the feeders. If there is fault in any feeder, breaker will trip resulting in
tripping of both feeders. The operator in Control Centre will get indication of
breaker tripping but will not know in which of the two feeders fault has
occurred. One way to overcome the problem is to mount FPI on each of the
feeders. Refer Fig 12. The contact of FPI is wired to RTU (Remote Terminal
Unit) located in Receiving Station. The Control Centre gets the status
indication from RTUs. In this case, as soon as the breaker trip indication
comes, the operator also gets which FPI has picked up and hence is able to
identify the faulty feeder. He can immediately ask the local person in
Receiving Station to isolate faulty feeder and recharge the healthy feeder.
No trial and error operation is involved. The application of FPI in this case
is in Receiving Station rather than Substation.
Fig 12
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(ii) Another application was suggested and tried by field staff. LT distribution is
usually carried out through multi-way (typically 8 way) feeder pillar boxes
with each circuit protected by HRC fuse. If one fuse (say R phase) blows, it
results in large neutral current flow. It goes undetected. Any increase in
neutral current increases the losses in the system. An experiment was
conducted in one of the circuits of a feeder pillar. The cable was a 4C x 240
2
mm PVC cable. Under normal conditions, currents were measured as ΙR =
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Fig 13
10.0 FPI status reporting and FLISR
One of the most powerful applications of DMS (Distribution management
System) is FLISR (Fault Location, Isolation and Supply Restoration). FLISR is
triggered by breaker trip status sent by Receiving Station RTU to Control centre.
For locating the fault, it uses the FPI status sent by FRTU in automated RMU
substations. Many times, the fault location portion of FLISR does not work
properly due to time stamping problem as explained further. As stated in Cl 4 (ii),
FPI pickup shall be faster than breaker opening time at Receiving Station. Refer
Fig 14.
Fig 14
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Let us assume fault has occurred at time t = 0. At the Control Centre, FPI status
change will be time stamped as 30 msec and Receiving Station breaker status
change will be time stamped as 100 msec (ignoring communication and protocol
time delays). As per FLISR fault location algorithm, it will look for FPIs that have
picked up after the breaker at Receiving Station has opened. In this case, since
the FPI pick up status will appear earlier in the alarm queue, FLISR gets fooled
and fails to identify the proper faulty section. One way to over come the problem
is to time delay FPI status change indication to Control Centre by, say a second.
FPI pick up time will be still 30 msec but the contact wired for remote indication
will change status after 1 second. With this change, FPI pick up status will always
appear after breaker trip status in the alarm queue. FLISR fault location algorithm
works correctly in this case. When ordering FPI, the vendor shall be informed of
this special requirement, i.e., the remote contact for SCADA indication after FPI
pickup shall be time delayed by 500 msec to 1 sec.
11.0 Acknowledgement
As part of SCADA – DMS implementation in Mumbai Discom, more than 8000
FPIs have been installed. This article has been based on feedback received from
various persons involved in this massive exercise. We acknowledge the
contributions of D Guha during conceptualization stage and D C Rao, Bhushan
Chaudhary, Indranil Chatterjee and Ashok Kumbla during execution stage.
12.0 Conclusion
Many urban utilities in India are already implementing or planning to implement
SCADA – DMS as part of automation. FPIs are being installed at almost all
substations. In this article, the central role played by a simple device like FPI in
fault location is brought out. Any method that minimizes trial and error approach
in fault location will dramatically improve supply restoration time and quality of
power supply. Planning engineers as well as field engineers will benefit from
various suggestions given in the article for successfully implementing FPI in a
very large scale.
13.0 Bibliography
CBCT - Core Balance Current Transformer (Sensor)
FPI - Fault Passage Indicator
DMS - Distribution Management System (for monitoring and control of Ring
Main)
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DT – Distribution Transformer (11/0.433 kV transformers at substations)
FLISR - Fault Location, Isolation and Supply Restoration (part of DMS
functionality)
FRTU - Field Remote terminal Unit (placed in substations where automated
RMUs are placed for remote control of RMU)
NOP - Normal Open point (placed in Ring Main to split into two sections)
RMU - Ring Main Unit (consists of isolators for feeder control and breakers for
DT control)
RTU - Remote Terminal Unit (placed in Receiving Stations for remote control)
SCADA - Supervisory Control and Data Acquisition System
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Stator Earth Fault Protection
of Large Generator (95%) –
Part I
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(May 2013, IEEMA Journal, Page 76 to 80)
Stator Earth Fault Protection of Large Generator (95%) - Part I
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Generators rated from 3.3 kV to 21 kV are grounded either through high resistance or
low resistance to limit the earth fault current. If earth fault current magnitude is high,
the core damage at the point of fault in generator will be high. In case of damage to
core, repairs cannot be carried out at site. The machine has to be sent back to
manufacturer’s works for repair resulting in prolonged loss of production. To limit the
damage to the core, manufacturers allow only a limited earth fault current. This
information is usually provided in ‘core damage curves’ supplied by manufacturer. A
typical core damage curve is shown in Fig 1.
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secondary. The value of NGT and loading resistor (RL) is selected such that, for an
earth fault, current through resistor is slightly greater than total system capacitive
current. In High Resistance Grounded system, the earth fault current is limited
between 5A to 15A.
Refer figure 2 indicating the capacitances of a generator circuit.
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Fig 3 Current Distribution Under Balanced Steady State Conditions
When an earth fault occurs, capacitance of the faulted phase gets shorted. The
charging current in the unfaulted phases adds up to flow in the neutral. The voltage of
the faulted phase reduces to zero while the voltage of the unfaulted phases rises to
line voltage. Refer Fig. 4 and 5 for the earth fault current distribution and vector
diagram for the capacitive charging current during earth fault.
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Fig 5 Phasor Diagram
Concept of reflected impedance is used in high resistance grounded system. A small
value of resistor on the secondary side of NGT is magnified on primary side of the
NGT. This is an economical solution to restrict the earth fault current to a low value
without using a large value of resistor.
Eg. ,Consider a 20kV system where the earth fault current has to be restricted to 5A.
Without NGT the required value of resistor:
R=
(20,000 / 3 )
5
= 2309 Ω
In case a NGT with ratio 20/0.24kV is connected, a small loading resistor would
suffice. The required value of loading resistor RL
2309 Ω
RL =
( 20 / 0.24 )
2
= 0.33 Ω
Refer Fig. 6 explaining the concept. Therefore NGT of 20/0.24kV with a loading
resistor of 0.33 Ω is equivalent to a primary resistor of 2309 Ω to restrict earth fault
current to 5A.
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Fig 6 Concept of Reflected Impedance
A typical sizing of the NGT and NGR for a 600MW unit as per CEA guidelines (Basic
Electrical Design Features for Thermal Power Station-Section 3) is explained.
2.1 Data
It can be seen that generator winding capacitance and surge capacitance are the
dominant factors. In fact surge capacitance value can be as high as 0.25 μF in many
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cases. Hence inaccuracies in the value of bus duct or transformer winding
capacitances are not of serious concern.
2.2 Calculations
1
i) Capacitive Reactance/Phase, Xcg =
2πfC
= 8214.8 Ω
3xVph
ii) Capacitive charging Current during earth fault, ΙC =
Xcg
3 x 11.55 x 10 3
=
8214.8
= 4.21 A
iii) The primary voltage rating of NGT is selected equal to the line voltage of
generator i.e. VLL = 20kV. This is a conservative consideration as neutral to
ground voltage for high resistance grounded system during ground fault will be
maximum phase voltage (20kV/√3 = 11.55 kV).
iv) The required NGT rating = VLL x ΙC
= 20 kV x 4.21 A
= 84.2 kVA
v) As per CEA guidelines, the NGT shall be sized for a 5 minute duty. For a 5
min duty, the overload factor for determining the continuous rating is 2.8. (As
per CEA guidelines referred earlier).
84.2
Therefore, continuous rating of NGT =
2.8
= 30 kVA
The above calculation is extremely conservative. Earth faults will be cleared
within 10 secs. As per GEC measurement guide, a factor of 6 for 30 secs duty
is adequate.
This will result in a NGT with much less continuous rating.
84.2
Continuous rating of NGT =
6
= 14 kVA
vi) The loading resistor (RL) is so selected that the resistive current is slightly
greater than capacitive current. It is ensured by using a safety factor of 1.1.
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The resistive current , ΙR = 1.1 x ΙC
= 1.1 x 4.21
= 4.63 A
Vph
Required value of resistance, R’L =
IR
11.55 x 10 3
=
4.63
= 2493 Ω
vii) Considering NGT ratio as 20 / 0.24kV, the required value of loading resistor,
RL
R ′L
Loading resistance, RL =
(20/0.24) 2
= 0.359 Ω
Therefore the value of loading resistor, RL should be 0.36 Ω.
viii) For a highly oversized design, the selected rating of NGT is 20/0.24kV, 30kVA,
5 min with a loading resistor of 0.36 Ω. For optimum design, the NGT rating of
20/0.24kV, 20kVA, 30 sec with a loading resistor of 0.36 Ω will suffice.
ix) The secondary voltage of NGT should be selected in such a way that the
resulting value of loading resistor RL is not very small. As per
recommendations of a leading relay manufacturer (Siemens), the loading
resistor should be preferably greater than 0.5 Ω to ensure proper operation of
100% stator earth fault protection with 20Hz voltage injection. For such cases
two options are available:
(a) Increased secondary voltage of NGT. 500V can be selected as the
secondary voltage of NGT.
(b) Reduced primary voltage for NGT. The neutral to ground voltage during
earth fault will be equal to phase voltage of generator. The minimum rating
of NGT primary winding can be 1.2 – 1.3 times phase voltage of generator.
For the given example the NGT primary voltage can be 14-15kV.
Both options have been applied in author’s company. In one project NGT
secondary with 500V have been used. In another project NGT with ratio of
15kV/240V was used.
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x) A over dimensioning factor is many times considered in NGT sizing to account
for field forcing. The implication of field forcing on NGT sizing is discussed in
detail in the next section Cl 3.0.
It may be noted the actual fault current will be marginally less than designed earth
fault current as the following are ignored in the calculation:
(i) Resistance of NGT secondary and connecting cable to resistor
(ii) Leakage reactance of NGT
3.0 NGT sizing and Exciter field forcing
3.1 When sizing NGT, some design guides recommend over dimensioning factor of 1.3 –
1.4 to account for field forcing. Following discussions critically examine the influence
of field forcing on NGT sizing.
3.2 Unlimited forcing is typically for 1 second, to allow excitation to force to ceiling voltage
for close in faults that are cleared in primary or backup clearing time.
3.3 There is a timer in the Over Excitation limiter logic (OEL) that allows for unlimited
forcing typically for 1 second. After unlimited forcing, the IEEE 50.13 curve is used to
compute excess heating in the rotor. At a point when curve indicates that increased
field current is not allowable, a field current regulator brings the field current rapidly
back to full load rating.
3.4 Line to line voltage of generator PT is connected to AVR. For any line to ground fault
on generator side, line voltage is almost unaffected as high resistance grounded
system is provided for generator. In this case field forcing will not happen
theoretically.
3.5 In majority of cases, field forcing happens only for grid faults. Consider R phase fault
on grid (Refer Fig 7). The line voltages on delta side (generator side) reduce
significantly (Refer Fig 8). Since the feedback signal to AVR is line voltages, field
forcing is initiated immediately. Within 100 msec the fault in EHV system is removed
and field voltage / current is correspondingly reduced.
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3.6 From Fig 8, during grid fault, it can be seen that the neutral voltage is zero. It also
follows intuitively from the fact that, a line to ground on star side of transformer is
reflected as line to line fault on delta side of transformer (Ref Fig 9).
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Fig 11 Phasor for Line to Ground Fault
The displacement voltage is either measured across the neutral grounding
transformer (Refer Fig 12) or measured across open delta PT at generator terminals
(Refer Fig 13). In both cases the displacement voltage detected by the protection
relay is of fundamental frequency (50Hz).
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May 2013, IEEMA Journal, Page 76 to 80
may again repeatedly pick up and drop off. If this continues it is dangerous for
generator as the fault is not cleared till a permanent fault is created. In order to
overcome this, reset time delay can be set to 5 secs. The relay will integrate the time
pulses during the reset time and reduce the fault clearing time.
With this method of earth fault protection, complete winding of the generator is not
protected. For earth faults near to the neutral, the voltage is too low for the relay to
pickup (Refer Fig 14). Hence earth faults in winding upto say 95% from terminals only
can be detected.
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and current = 0.05 x 5 A
= 0.25 A will flow.
The secondary voltage will be 7V [= (0.24/20) x 577 V]. This is too low for positive
pickup.
4.2 100% Stator earth fault protection
The protections provided for earth fault protection of 100% of winding is discussed in
Part-II of the article.
5.0 Acknowledgement
The authors are indebted to Alexander Murdoch, GE Energy, Schenectady for
clarifying finer points on field forcing.
6.0 References
[1] “Generator neutral grounding practices”, Dr K Rajamani and Bina Mitra, IEEMA
Journal, August 2007, pp 89 – 97.
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Stator Earth Fault Protection
of Large Generator (100%) –
Part II
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(May 2013, IEEMA Journal, Page 81 to 86)
Stator Earth Fault Protection of Large Generator (100%) - Part II
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd.,Mumbai
1.0 Introduction
As seen in the earlier article [1], “Stator Earth Fault Protection of large generator
(95%) - Part I”, faults very near to the neutral remain undetected by 95% Stator
earth fault protection. However it is very important to detect first earth fault near
to the neutral as the generator is solidly grounded during second earth fault. NGT
gets bypassed and current of the order of kA will flow in case of second earth
fault. (Refer Fig. 1). 100% stator earth fault protection (SEF) is provided to detect
earth faults very close to the neutral. There are two methods of detection. Both
these method do not measure fundamental frequency (50Hz) voltage.
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Fig 3 Stator Earth Fault (100%)
3.0 100% Stator earth fault detection with 20Hz Voltage Injection
This method is independent of fundamental frequency (50Hz) displacement
voltage appearing during earth faults, and detects earth faults in complete
winding including the machine star point. This method can also detect earth
faults at the generator terminals, including connected components such as
voltage transformers. The measuring principle used is not influenced by the
generator operating mode and allows measurements even with generator at
standstill. The following two measuring principles allow implementation of reliable
stator earth fault protection for the complete generator winding.
(i) Measurement of fundamental frequency (50Hz) displacement voltage (by
95% stator earth fault protection) covered in Part I of the article [1].
(ii) Evaluation of the measured quantities at an injected 20Hz voltage (100%
stator earth fault protection).
The basic principle of 100% SEF protection is shown in Fig 4. An external low
frequency (20Hz) alternating voltage source injects into the generator star point a
voltage of maximum 1% of the rated generator voltage. If an earth fault occurs
near the generator star point, the 20Hz voltage drives a current through the fault
resistance. From the driving voltage and the fault current, the protective relay
determines the fault resistance.
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Fig 4 Stator Earth Fault (100%) with 20Hz Voltage Injection
The protection function setup needs a 20Hz generator and a band pass filter.
The 20Hz generator produces a square-wave voltage with amplitude of
approximately 25 V. This square-wave voltage is fed via a bandpass into the
loading resistor (RL) of the neutral grounding transformer. The 20Hz resistance of
the bandpass (RBP) is approximately 8 Ω. If the load resistor carries the full
displacement voltage during a terminal-to-earth fault, the series resistance of the
bandpass protects the 20Hz generator from high currents. Refer Fig. 5 and 6 for
the setup. The 20Hz voltage is measured directly at the loading resistor without
voltage divider (Refer Fig.5) or with a voltage divider (Refer Fig.6). The
secondary voltage rating of the NGT and the rating of the voltage input of the
relay governs the use of voltage divider. E.g., if a 20/0.5kV NGT is used with a
relay of voltage rating of 200V, then 5:2 voltage divider should be used.
In addition, 20Hz current is measured using a CT. Both 20Hz voltage and current
are fed to the protection device. From the two measured quantities USEF and
ΙSEF, the fault resistance is determined. The protection function has an alarm
stage and a tripping stage. Both stages can be delayed with a timer. The
protection function is blocked between 10 Hz and 40 Hz. The protection function
is active for frequencies below 10 Hz (i.e. at near standstill) and above 40 Hz.
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Fig 5 Setup for 100% Stator Earth Fault with 20Hz Voltage Injection
(Without Voltage Divider Circuit)
Fig 6 Setup for 100% Stator Earth Fault with 20Hz Voltage Injection
(With Voltage Divider Circuit)
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The voltage measured by the relay, USEF, is given by (Refer Figs 5 and 6),
RL U 20 Hz
USEF = x
( RL + RBP + RCable ) UDivider
When voltage divider is not connected UDivider = 1
UDivider = 1; RBP = 8 Ω;
RCable = 3.5 Ω (Considering to and fro length of 400m of 2.5 sq. mm cable (8.87
Ω/km))
0.5
USEF = x25
(0.5 + 8 + 3.5 )
= 1V
When the voltage to be measured is tapped from 20Hz injection point, voltage
measured by the relay (Refer Fig.7)
RL + RCable U 20 Hz
USEF = x
( RL + RBP + RCable ) UDivider
RCable> RL, so the voltage measured by the relay in Fig. 7 will be much different
from the actual voltage across RL. This will lead to significant measurement
errors. Therefore, the measuring input of the relay should be connected directly
across RL. (Refer Fig.5). Hence it is recommended to use two separate cables,
one between protection panel and NGT for injection and another cable between
protection relay and load resistor for measurement. This reduces measurement
errors.
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Fig 7 Incorrect Method of Connection
4.0 Protection settings
A case of 300MW unit with Siemens make generator protection relay (7UM622)
is used [2] for illustrating the concepts in settings. Refer Fig. 5.
i) Data
Sr. No. Parameter Value
1. Generator Rated Voltage 20 kV
5. RLOAD 0.49 Ω
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May 2013, IEEMA Journal, Page 81 to 86
ii) Setting for the resistance measurement stage
For this stage following parameters are to be set
Sr. No. Parameter Parameter Description
1. R< SEF ALARM Pickup Value of Alarm Stage
2. R<< SEF TRIP Pickup Value of Tripping Stage
3. T SEF ALARM Time Delay of Alarm Stage
4. T SEF TRIP Time Delay of Tripping Stage
5. FACTOR R SEF Accounts for the NGT, divider and CT ratio
(U )
2 U Divider
a) FACTOR R SEF = Transf
x
U MinCT
2
1
= 62.5 x
100
= 39
The primary fault resistance is usually set between 1 and 2 kΩ for the trip stage
and between 3 and 8 kΩ for the alarm stage.
Choosing 1 kΩ for trip stage and 5 kΩ for alarm stage, the secondary values for
alarm and trip stages are:
b) R< SEF ALARM (primary) = 5000 Ω
R < SEF ALARM ( primary )
R< SEF ALARM (secondary) =
FACTOR R SEF
5000
=
39
= 128 Ω
c) R<< SEF TRIP (primary) = 1000 Ω
R << SEF TRIP ( primary )
R<< SEFTRIP (secondary) =
FACTOR R SEF
1000
=
39
= 26 Ω
d) T SEF ALARM = 10 sec
e) T SEF TRIP = 2 sec
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iii) Setting for the current stage
Additionally, a current stage is provided which takes into account all
frequency components. The current function has only tripping stage. In
case resistance measurement stage is blocked, the current stage remains
active. The current stage is active over the entire range of generator
operation i.e., from standstill to full load operation.
The current stage is used as a backup stage and covers approx. 80 to 90 %
of the winding.
Parameter SEF I>> threshold is set at 10%
UNSEC 1
SEF Ι>> = 0.1 x x
RLOAD UMinCT
(20000 / 3) 1
= 0.1 x x
62.5 x0.49 100
= 0.37 A
Time delay for current trip stage is same as that for resistance trip stage (T
SEF TRIP).
iv) Setting for the monitoring stage
A 20Hz monitoring circuit is provided. It detects failure of 20Hz generator or
of the 20Hz connection by evaluating 20Hz voltage and the 20Hz current
fed to the relay.
Once the 20Hz generator is switched on, the 20Hz voltage measured by
the relay should be nearly the following:
RL U 20 Hz
USEF = x
( RL + RBP + RCable ) Divider
U
RL = 0.49 Ω; U20Hz = 25 V;
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Xcg = 6270 Ω;
Capacitive reactance on NGT secondary,
XCG
XCG ( SEC ) =
(UTransf )
2
6270
= 2
62.5
= 1.6 Ω;
3 xUSEF 1
ISEF = x =19 mA ....................(2)
XCG ( SEC ) UMinCT
The monitoring thresholds are set with U20 MIN and Ι20 MIN. These
thresholds are set approximately 50% of the values calculated in (1) and (2)
above. The settings selected for U20 MIN = 0.5 V and Ι20 MIN = 10 mA.
If the 20Hz voltage drops below 0.5 V with drop in 20Hz current below
10mA, then a problem with 20Hz connection is detected.
v) Setting for Correction Angle, Transfer Resistance
The parameters PHI I SEF and SEF Rps are left to zero to start with. The
correct setting for these parameters can only be determined during
commissioning. The commissioning procedure is discussed below. The
parameter Rl-PARALLEL allows additional loading resistance to be set
(very rare in practice unless made a blunder initially in NGT and loading
resistor sizing – refer Part 1 of article). Since no additional loading
resistance is provided the setting of ∞ is selected.
vi) Summary of settings
Sr. No. Parameter Parameter Description Parameter value
1. R< SEF ALARM Pickup Value of Alarm 5000 Ω (Primary)
Stage 128 Ω (Secondary)
2. R<< SEF TRIP Pickup Value of Tripping 1000 Ω (Primary)
Stage 26 Ω (Secondary)
3. T SEF ALARM Time Delay of Alarm 10 secs
Stage
4. T SEF TRIP Time Delay of Tripping 2 secs
Stage
5. FACTOR R SEF Accounts for the NGT, 39
divider and CT ratio
6. SEF Ι>> Current stage threshold 0.37A
7. U20 MIN Supervision threshold for 0.5 V
20Hz Voltage
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Sr. No. Parameter Parameter Description Parameter value
8. Ι20 MIN Supervision threshold for 10 mA
20Hz current
9. PHI Ι SEF Correction Angle 0°
10. SEF Rps Resistance Rps 0.0 Ω
11. Rl-PARALLEL Parallel load resistance ∞Ω
“Ι20=“ xx.x mA
USEF and ΙSEF are pure rms values corresponding to the 20Hz quantities (U20
5.4 The USEF voltage measured is influenced by the loading resistor RL, the 20Hz
either 1 or typically 5/2) and the 20Hz supply voltage (U20Hz - approximately 25
V). The current ΙSEF is determined by the stator capacitance to earth. Refer Cl
4.0 (iv).
5.5 The device calculates from these values the secondary earth resistance. The
primary earth resistance is obtained by multiplying the secondary value with
FACTOR R SEF. Both resistance values, including the phase angle between the
20Hz voltage and the 20Hz current can be read out in the relay.
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Typical read out from one of the sites is given below:
Sr. No Description Readings
1 R SEF p 9999 k Ω
2 R SEF 9999 Ω
3 Φ SEF --93°
5.6 Under fault-free conditions the measured current must be negative due to the
capacitive current. If it is not, the CT connection should be reversed. The phase
angle “Φ SEF=” should be nearly –90° due to the capacitances on stator side. If it
is not, the value to complement it to –90° must be determined. For a display
value of e.g. “Φ SEF=” -93°, PHI Ι SEF (Correction angle) = 3° is set. This will
change the measured value to approx. –90°.
5.7 The value displayed in fault-free condition for R SEF must be the maximum
possible value of 9999 Ω. The maximum value for the primary earth resistance R
SEFp depends on the selected FACTOR R SEF.
5.8 A short-circuit is created in the generator star point with the test resistor set at
zero resistance. Refer Fig 8 for test set up. The measured fault resistance is read
out from the relay. This resistance is set as SEF Rps (Resistance Rps).
Fig 8 Test Setup for 100% Stator Earth Fault with 20hz Voltage Injection
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5.9 Vary the primary side resistance corresponding to the trip value (e.g. 1 kΩ).
Check the measured fault resistance displayed in the relay. If this resistance
differs very much from the value expected, modify SEF Rps accordingly and, if
necessary, make a fine adjustment with the correction angle (PHI Ι SEF). Read
out finally the fault resistance, and set this value as the tripping threshold R<<
SEF TRIP. The protection trip is issued after T SEF TRIP.
5.10 Next, increase the primary side resistance to the alarm value (e.g. 5 kΩ). Check
the measured fault resistance displayed in the relay. This value is set as R< SEF
ALARM. After the delay time T SEF ALARM, the stator earth fault protection
issues an alarm “SEF100 Alarm”.
5.11 Switch off the voltage supply for the 20Hz generator. The indication “SEF100
Failure” will appear. This ensures that a failure of the 20Hz generator is reliably
detected. If this indication occurs with the 20Hz generator in operation, the
monitoring threshold U20 MIN or I20 MIN should be reduced.
5.12 Remove the test resistor after the test.
5.13 Typical test values are given below
Test Res R sef R sef
Usef in V
Ιsef in REMARKS
(kΩ) PRI (kΩ) SEC (Ω) mA
Open 9999 9999 1.2 7.2 ---
Short 0.29 7 0.1 23.6 TRIP
1 1.03 26 0.5 16.1 TRIP
5 4.94 126 0.9 8.5 ALARM
6.0 Caution
At generator standstill condition, significant voltage will be present due to
external 20Hz voltage injection. For example, when 25V, 20Hz is injected at the
secondary of 20/0.24kV NGT with RL = 0.36 Ω, ignoring connecting cable
resistance,
RL
Voltage across NGT secondary is U = xU 20 Hz
RL + RBP
0.36
= x25 V
0.36 + 8
= 1V
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May 2013, IEEMA Journal, Page 81 to 86
Refer Fig.9.
⎛ 20 ⎞
= ⎜ ⎟ x1 V
⎝ 0.24 ⎠
= 84 V.
If loading resistor (RL) value is 0.5 Ω, the above value will be 123V.
Therefore external 20Hz generator must be disconnected before working on the
generator at standstill. While commissioning 100% stator earth fault scheme
accessibility of personnel should be restricted near working area.
7.0 CBIP Recommendations
As per CBIP Manual [3] 100% Stator earth fault protection shall be provided for
machines rated 100 MVA and above. For machines rated 200MVA and above,
20Hz voltage injection method is recommended.
8.0 References
[1] “Stator Earth Fault Protection of large generator (95%) - Part I”, Dr K
Rajamani and Bina Mitra, IEEMA Journal, May 2013, pp 76-80.
[2] Siemens Relay Manual for Multifunctional Machine Protection 7UM62.
[3] CBIP Manual on Protection of Generators, Generator Transformers and
220kV and 400kV Networks, (Publication No. 274, Cl 2.1.6.2), Nov 1999.
14 of 14
May 2013, IEEMA Journal, Page 81 to 86
Electrical Protection
of Transformers in
Large Power Plant
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(June 2013, IEEMA Journal, Page 84 to 89)
Electrical Protection of Transformers in Large Power Plant
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
A typical power plant is equipped with following power transformers:
i) Generator Transformer (GT)
ii) Station Transformer (ST)
iii) Unit Transformer (UT)
Generator transformer evacuates the generated power. In a plant with Generator
circuit breaker (GCB), GT can also be used to feed the auxiliaries via Unit
transformer. Refer Fig.1. Unit Transformer feeds the unit auxiliary loads and Station
Transformer feeds the station auxiliary loads. In a plant without GCB Station
Transformer draws power from the grid to provide startup power.
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June 2013, IEEMA Journal, Page 84 to 89
Fig 6 Differential Protection for Single Phase Generator Transformer
Table 1
Type of
Protection Zone covered CTs used Remarks
GT
Differential Currents from LV bushing CTs are
Transformer Ref Fig. 3
protection compared against currents from HV
windings
(87GT) bushing CTs.
1. Ref Fig. 3
Overhang
2. Will respond to phase
differential Transformer
Currents from HV neutral bushing and earth faults.
protection HV windings
CTs are compared against currents 3. REF protection (64R)
3x (87L) and EHV
from EHV CTs. need not be provided if this
Single connection
protection is provided.
Phase
4. Widely used
GT Bank
1. Ref Fig. 3
REF 2. Will respond to earth
Transformer
protection Summated currents of HV neutral faults only.
HV windings
(64R) bushing CT is compared against 3. 87L protection need not
and EHV
summated currents of EHV CTs. be provided if this
connection
protection is provided.
4. Rarely used
Transformer
Differential Currents from LV bushing CTs are
HV windings
protection compared against currents from Ref Fig. 2
Three and EHV
(87GT) EHV CTs.
phase connection
GT REF Current on HV neutral bushing CT
Transformer
protection is compared against summated Ref Fig. 2
HV windings
(64R) currents of HV phase bushing CTs
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2.1.1.4 Overall differential protection (87OA) – This covers the Generator and the GT and
functions as a backup to the GT differential protection.
2.1.1.5 Instantaneous over current protection acts as a backup to GT differential protection
(50GT).
2.1.1.6 GT HV side over-current protection (51GT)
2.1.1.7 GT HV side stand-by earth-fault protection (51NGT)
2.1.1.8 GT Over-fluxing protection (24) – sensed from selected EHV bus voltage (not shown
in figure)
Protections listed in 2.1.1.6 to 2.1.1.8 are provided for protection against uncleared
grid faults/disturbances.
2.1.2 Thermal / Mechanical protections
(i) OTI / WTI – alarm and trip
(ii) Pressure Relief Device trip
(iii) Buchholz – alarm and trip
(iv) Oil level low alarm
For single phase transformers all the above protections are provided for each of the
phase units.
2.1.3 In addition to the above, fire protection is also provided for the GT.
2.1.4 The electrical protections mentioned in Cl 2.1.1 are suitably grouped in two or three
numerical relays. The grouping is done in such a manner that each acts as a backup
to the other.
A typical suggested grouping of functions for bank of single phase transformers is
given in Table -2.
Table 2
Sr. Protection function for bank of single phase transformers
No.
Relay -1 (R1): Trafo Protection Relay
1 Overall differential protection (87OA)
Relay -2 (R2): Trafo Protection Relay
2 Overhang differential protection (87L)
3 GT HV side instantaneous and IDMT phase over current protection (50/51GT)
Relay-3 (R3): Trafo Protection Relay
4 GT Differential Protection (87GT)
5 GT HV side stand-by earth-fault protection (51NGT)
6 Overfluxing (24)
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A typical suggestive grouping of functions for three phase transformers is given in
Table -3
Table 3
Sr. No. Protection function for three phase transformers
Relay -1 (R1): Trafo Protection Relay
1 Overall differential protection (87OA)
Relay -2 (R2): Overcurrent and Earth fault relay
2 REF protection (64)
3 GT HV side instantaneous and IDMT phase over current protection
(50/51GT)
Relay-3 (R3): Trafo Protection Relay
4 GT Differential Protection (87GT)
5 GT HV side stand-by earth-fault protection (51NGT)
6 Overfluxing (24)
2.2 Protection of Station Transformer (ST)
2.2.1 Electrical protections (Refer Fig.7)
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2.2.1.3 HV phase over-current and directional earth fault protection (50/51/67N)
The instantaneous (50) stage of phase and earth fault protection is set to clear HV
side faults instantaneously. The IDMT stage of phase overcurrent protection is
coordinated with LV side relays. The overcurrent protection also acts a backup to
differential protection for HV side faults. The earth fault element is directionalised to
ensure pickup for ground faults towards ST and not in grid.
2.2.1.4 LV winding Restricted Earth fault (REF) protection (64LV)
Low impedance REF protection is envisaged for LV side winding. A low impedance
REF scheme provides sensitive protection without provision of interposing CT and
stabilising resistor as required in high impedance protection scheme.
2.2.1.5 LV Stand-by Earth fault protection (51NS) – This protection is provided to clear
uncleared earth faults on LV side. It acts as backup to LV REF protection also.
2.2.1.6 ST Over-fluxing protection (24) – This protection is provided to protect the
transformer against grid over voltages. It is sensed from selected EHV bus voltage
(not shown in figure)
2.2.2 Thermal / Mechanical protections
(i) OTI / WTI – alarm and trip
(ii) Pressure Relief Device trip
(iii) Buchholz – alarm and trip
(iv) Oil Surge Relay – trip
(v) Oil level low alarm
2.2.3 In addition to the above, fire protection is also provided for the ST.
2.2.4 It may be noted that CTs shown in shaded area in Fig 7 are bushing CTs.
2.2.5 The electrical protections are grouped in two numerical relays. The grouping is done
in such a manner that each acts as a backup to the other. The grouping of functions
can be as per Table -4.
Table 4
Sr. No. Protection function
Relay -1 (R1): Overcurrent and Earth fault relay
1 LV side stand-by earth-fault protection (51NS)
2 HV side phase over current and earth fault protection (50/51/67N)
3. HV REF protection (64HV)
Relay-2 (R2): Trafo Protection Relay
3 ST Differential Protection (87ST)
4 LV REF protection (64LV)
5 Overfluxing (24)
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2.3 Protection of Unit Transformer (UT)
Table 5
Sr. No. Protection function
Relay -1 (R1): Overcurrent and Earth fault protection
1 LV side stand-by earth-fault protection (51NS)
2 HV side phase over current protection (50/51)
Relay-2 (R2): Trafo Protection Relay
3 UT Differential Protection (87UT)
4 REF protection (64)
3.0 Grouping of Protection functions
3.1 There is usually an apprehension regarding provision of LV side REF and differential
protection in one relay (Relay 2 in Table-4 and Table-5) as suggested in Cl 2.2.5 and
2.3.5.
3.2 The vector group of ST is star/star with EHV side solidly earthed. UT is a delta/star
transformer. On HV side of UT, earth fault is restricted within 10A. Current based
protections do not respond to earth faults on HV side of UT. The earth fault is sensed
only by voltage based earth fault scheme provided on generator terminals. (59N and
64G in Fig.2 and Fig.3)
3.3 LV side of UT and ST is earthed through neutral grounding resistor (NGR) restricting
the earth fault current to typically 300A. Operation of differential protection is doubtful
for earth faults on LV side especially for faults within the winding [Ref (2)]. Only REF
and SEF protection will definitely respond to LV side earth faults.
3.4 The responses for differential protection, REF and backup over current and earth
fault protection under various fault conditions for ST and UT are tabulated in Table-
6A and 6B respectively.
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Table 6A: Protections for ST
Protections
Faults Differential Protection LV REF HV side HV side Inst LV Standby
Protection IDMT OC OC & EF Earth Fault
HV side
X ---- X X ----
Phase fault
HV side
X ---- X X ----
earth fault
LV side
X ---- X ---- ----
Phase fault
LV side Operation doubtful due to
X ---- ---- X
earth fault limited sensitivity
X – Responds to fault.
X – Responds to fault.
3.5 As seen from Table-6A and 6B, for phase faults over-current protection acts as
backup to differential. For earth faults on LV side, standby earth fault acts a backup
to REF protection.
3.6 Providing LV REF and differential protection in separate relays has no true value
addition, as differential protection will not back up REF protection in majority cases.
3.7 In addition to the electrical protections, mechanical protections are also provided for
fast fault clearance of transformer internal faults.
4.0 Conclusions and Recommendations
4.1 The scheme (Fig 5) suggested in this paper can be adopted for differential protection
of bank of single phase generator transformers. It eliminates three CTs compared to
conventional scheme without sacrificing stability and sensitivity of scheme.
4.2 The zones covered by each protection element have been clearly brought out.
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4.3 Suggestions are given (Tables 2 to 5) for grouping protection elements in two or
three numerical relays.
4.4 Justification for including LV REF and differential protection in the same relay for
station transformer / unit transformer is given.
5.0 Acknowledgement
The authors have greatly benefited from advice given by Mr D Guha on this topic.
6.0 References
[1] Protective Relaying Principles and Applications by Blackburn.
[2] “Sensitivity Comparison of Differential, REF and Over-current Protection”, K
Rajamani. IEEMA Journal, October 2002, pp 28 – 33.
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June 2013, IEEMA Journal, Page 84 to 89
Zig Zag Transformer –
Fault Current Distribution,
Short Circuit testing and
Single Phase loading
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(July 2013, IEEMA Journal, Page 84 to 91)
Zig Zag Transformer - Fault Current Distribution, Short Circuit testing
and Single Phase loading
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Zig Zag transformer, is used as Neutral Grounding Transformer (NGT) to create
ground in an ungrounded system. This has been extensively discussed in Ref [1].
How to specify NGT parameters without ambiguity is given in Ref [2]. In this
article, following aspects of Zig Zag connection are further covered:
(i) Zig Zag connection for power transformer application.
(ii) Fault current distribution for different type of faults.
(iii) Zero sequence impedance measurement.
(iv) NGT with / without NGR (Neutral Grounding Reactor).
(v) NGT with secondary winding for auxiliary supply.
(vi) Short circuit testing methodologies of NGT.
2.0 Zig Zag connection for Power Transformer application
The main advantages of Zig Zag connection in power transformer are:
(i) It offers ground fault isolation between primary and secondary. A line to
ground fault on Zig Zag side is reflected as line to line fault on the primary
side. Refer Figs 4 and 8.
(ii) Since neutral is available, any type of grounding can be adopted.
(iii) If the load is likely to contain significant DC component or third harmonic
component, the fluxes due to currents in Zig and Zag winding on the same
limb of transformer cancel each other and results in minimum saturation.
In case of Mumbai Distribution System, the vector group of 33/11 kV, 20 MVA
transformers is Dzn10. The neutral of 11 kV Zig Zag winding is solidly grounded.
In case of Mumbai Transmission System, initially vector group of 220 / 33 kV,
100/125 MVA transformer was YNd11. The 33 kV system was earthed through
NGT (Zig Zag grounding transformer) to limit earth fault current to 8 kA, to obtain
effectively grounded system. The vector group of transformer for subsequent
procurement was changed from YNd11 to YNzn11 due to reasons cited above.
Also Neutral Grounding Reactor (NGR) was introduced for 33 kV Zig Zag winding
grounding instead of NGT, to limit ground fault current to 8kA. NGR is a simpler
and less costly device compared to NGT. The existing YNd11 transformers and
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July 2013, IEEMA Journal, Page 84 to 91
new YNzn11 transformers can be paralleled as vector group by clock position is
same.
2.1 Delta Zig Zag Transformer under Balanced condition
The winding arrangement is shown in Fig 1.
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July 2013, IEEMA Journal, Page 84 to 91
A simplified representation of same is shown in Fig 2.
= 3SNS
(Zig and Zag windings on the same limb carry current from two phases shifted by
120°).
Equating primary and secondary ATs,
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July 2013, IEEMA Journal, Page 84 to 91
IP
N P = 3SNS ………………(2)
3
From Eqns, (1) & (2)
I N V
P = 3 S = S
I N V
S P P
Current ratio is inversely proportional to voltage ratio as anticipated for balanced
conditions.
2.1.1 Fault Current Distribution for balanced and unbalanced faults
The major name plate details of a typical transformer in a Receiving Station in
Mumbai Discom are as follows:
20 MVA, 33 / 11 kV, Dzn10
N 1 11
From Eqn (1), Turns Ratio S =
N 3 33
P
1
=
9
Apply low voltage (e.g. 415V) on 33 kV side. Create faults on Zig Zag side.
Following are observed values.
(i) Three phase fault – Refer Fig 3
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Secondary side (Zig Zag): R = Y = B = 99A
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Fig 5 Delta Zig-zag – Line to line Short Circuit
2.2 Star - Zig Zag Transformer under Balanced condition
Simplified representation of winding arrangement is shown in Fig 6.
= 3SNS
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Equating primary and secondary ATs,
P NP = 3SNS …………………….(4)
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Primary side (Star): R = Y = B = 36A
Since it is a balanced fault, currents are inversely proportional to voltage
ratio (220 / 33 kV).
(ii) Line to Ground fault – Refer Fig 8
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Short the three terminals of Zig Zag. Apply single phase voltage between
shorted terminal and neutral. Use low voltage high current set. Applied
voltage V0 shall be typically within 10 Volts. Measure the current drawn
from supply (N). Since the voltage applied is low, measurement of voltage
shall be done at transformer terminal and not at the source. Otherwise large
error is introduced due to voltage drop in connecting cable between source
and transformer.
V0
Z0 =
I0
V0
=
IN
3
3V0
=
IN
0.0833
Z0 = x 100
6.05
= 1.4 %
Z0 (1.4%) is much smaller than ZP (12%). The correct value of Z0 shall be
used when performing fault level calculations.
(ii) Rating of transformer: 125 MVA, 220 / 33 kV, YNzn11, ZP = ZN = 15%
Following are site test results:
When applied voltage V0 = 5V, the measured current N = 112A
3 x5
Z0 =
112
= 0.134
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33 2
ZBASE =
125
= 8.712
0.134
Z0 = x 100
8.712
= 1.5%
Z0 is much smaller than ZP.
(iii) In both cases (i) and (ii) above, Z0 value is not influenced whether primary
is open or shorted.
4.0 Single phase loading of Zig Zag - Star transformer
Consider an EHV switchyard which has a bus fed from delta connected winding
of a transformer. This bus is ungrounded. The most popular method to ground
the bus is to provide Zig Zag grounding transformer. Switchyards are usually
located in remote places where low voltage supply is not available to feed single
phase loads. In this context, a suggestion has been made to add a star winding
to Zig Zag grounding transformer to derive auxiliary single phase supply. The
feasibility of the suggested scheme is discussed in following analysis.
(i) Load is connected between Phases of Star winding. Refer Fig 11.
Fig 11
AT balance is obtained when the when load is connected line to line. ATs
due to currents in RZAG and RZIG are balanced by load current flowing in
RS. Similarly ATs due to currents in YZIG and YZAG are balanced by
returning load current flowing in YS. ATs due to current in BZAG and BZIG
neutralize each other and balancing current from star side (BS) is not
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July 2013, IEEMA Journal, Page 84 to 91
required. Hence it is feasible to draw single phase load in this case. If the
required single phase voltage is 240V, the star winding shall be rated for
line voltage of 240V. The single phase loads will be distributed among RY,
YB and BR.
(ii) Load is connected between Phase and Neutral of Star winding. Refer Fig
12.
Fig 12
ATs due to currents in RZAG and RZIG can be balanced by load current
flowing in RS. Since Y and B phase star winding are open, very little current
is expected to flow through BZIG and YZAG. The reflected load current is
forced to return through YZIG and BZAG. Since the corresponding star
windings are open, the current on Zig Zag side behaves like exciting current
or magnetizing current. The magnetizing impedance is very high. Hence the
current that can be delivered is very low and even if some current is forced
to flow, the core will be saturated. Regulation also will be too poor. In
summary, it is not practical to supply isolated single phase load connected
between phase and neutral of star winding. If single phase loads are
connected between phase and neutral, distributed in all three phases and if
phase balancing is achieved with minimum neutral current flow, regulation
will be normal.
5.0 NGT with / without NGR
Zig Zag Neutral Grounding transformer is used to ground ungrounded system.
Normally confusion does not arise when the ground fault current has to be limited
to the following:
(i) Low value (say less than 300A). In this case, NGT with Neutral Grounding
Resistor will be the practical choice. Refer [1].
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(ii) High value (say more than 60% of three phase fault current for effectively
grounded system). In this case, only NGT with appropriate zero sequence
reactance will suffice.
However when the ground fault current has to be limited to an intermediate value
like 2 to 3 kA, provision of NGR shall be critically examined. This is illustrated
with an example.
5.1 System Data
The system data:
Transformer rating: HV / IV / LV : 400 kV / 132 kV / 33 kV, YNyn
Impedance on 250 MVA base
HV – IV : 0.10 pu
HV – LV : 0.17 pu
IV – LV : 0.08 pu
400 kV fault level = 50 kA
The objective is to provide grounding for 33 kV system so that earth fault current
on 33 kV side is limited to 2000 A.
Base MVA = 250
Base Voltage = 33 kV
33 2
Base Impedance, ZBASE =
250
= 4.356
250
Base Current =
3 x33
= 4374 A
400 kV fault level = √3 x 400 x 50
= 34,640 MVA
250
XSYS =
34,640
= 0.0072 pu
X1 = 0.17 + 0.0072
= 0.1772 pu
X2 = X1
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5.2 Case 1 - NGT without NGR
The equivalent circuit is shown in Fig 13. NGR is ignored for this case.
Fig 13
F = 2000 A
2000
=
4374
= 0.4573 pu
IF
0 =
3
= 0.1524 pu
1.0
0 =
X 1 + X 2 + X 0T
T
X1 + X2 + X0 = 6.5617
T
X0 = 6.5617 - 0.1772 - 0.1772
= 6.2073 pu ………….(5)
= 6.2073 x 4.356
= 27.04 Ω
33 2000
Notional Rating of NGT = 3 x x 3
3
= 38.1 MVA
= say 40 MVA
33 2
Base Impedance, ZBASE =
40
= 27.23
27.04
X0T = x 100
27.23
= 100%
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For grounding transformer, 100% impedance is not an abnormal figure and is
achievable.
5.3 Case 2 - NGT with NGR
The impedances are worked out considering NGR.
Desired zero sequence impedance to limit ground fault current within 2000A is
(Refer Eqn (5):
T
X0 = 6.2073 pu
R 6.2073 – 0.5316
X0 =
3
= 1.8919 pu
= 1.8919 x 4.356
= 8.2411 Ω
5.4 Reason for choosing only NGT and not NGT and NGR
The grounding transformer reactance is 27 Ω without NGR and 2.3 Ω with NGR.
It is very uneconomical to design a transformer with very low reactance value as
in the case with NGR for following reasons.
2
The reactance is directionally proportional to T . If the reactance value is low, the
number of turns (T) will be low. For a given applied voltage, volts per turn (V/T)
V
= ϕ = 4.44 x ƒ x B x A
T
For a given flux density B (say, 1.6 Tesla), area of cross section (A) will be high.
The reactance is inversely proportional to coil height H. This has to be increased
to get lower reactance. The core frame height also increases correspondingly.
Because of the above two reasons, the core weight and core loss are
substantially higher for grounding transformer with lower reactance. The
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July 2013, IEEMA Journal, Page 84 to 91
differential cost in capex would be about 20 to 25% for transformers between low
reactance (2.3 Ω / phase) and high reactance (27 Ω / phase). More over, NGR
cost will be additional.
Also the core loss with high reactance transformer will be lower by 4 KW
compared to low reactance transformer. The major loss in grounding transformer
is only core loss (as it does not carry load current under normal conditions), The
opex in a life time of 30 years will be substantial.
In conclusion, whenever the ground fault current is to be limited to say 2 to 3 kA,
which is neither too low nor too high, it is prudent to have preliminary discussions
with vendors before including NGR along with NGT.
6.0 Short Circuit Testing of NGT
Short circuit test for NGT is done in two ways as per Cl 10.9.8 of IEC 60076 -6
[4]:
6.1 Alternative 1
The earthing transformer is connected to a single phase supply between the
three line terminals connected together and the neutral terminal. Refer Fig 14.
Fig 14
The source in testing laboratory shall have the capacity to deliver rated ground
fault current 30, where 0 is the current circulated in each winding.
The tests done in site (described in Cl 3.0) are conceptually same except that the
test voltage and current are much lower.
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6.2 Alternative 2
The earthing transformer is connected to a symmetrical three phase supply and a
short circuit shall be established between one line terminal and the neutral
terminal. Refer Fig 15.
Fig 15
There will be equal current (0) in all the windings. The current in short circuited
link is 30. However the maximum current drawn from source is only 20.
compared to 30 in Alternative 1. This is the reason why the testing laboratories
prefer to perform short circuit testing at full voltage adopting Alternative 2 as the
current source can be of lower capacity. The theory behind this testing method is
given in Appendix 1 for perusal by specialists and academics. Field engineers
and generalists can skip the same.
7.0 Acknowledgement
The discussions with Prof S V Kulkarni of IIT Mumbai have been very useful in
appreciating nuances of Zig Zag connection. Clarifications and test results
furnished by Mr. Pandyan of Quality Power helped in understanding and
interpreting short circuit testing methods of NGT. The authors have greatly
benefited from discussions with Mr. D Guha on this esoteric topic and his support
was pivotal in introducing Zig Zag winding in EHV power transformers in Mumbai
Transmission Division of our company.
8.0 Conclusion
The operation of Zig Zag connection has been a mystery to many of the field
engineers. This write up hopefully helps to understand the underlying principles
during normal and short circuit conditions of both power transformer and NGT.
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9.0 References
[1] “Grounding of electrical system – Part 2”, K Rajamani, IEEEMA Journal,
June 2006, pp 51 - 58.
[2] “Grounding transformer specification without ambiguity”, K Rajamani and H
C Mehta, IEEEMA Journal, Aug 2001, pp 52 - 54.
[3] “Vector group testing of transformer at site”, K Rajamani, IEEEMA Journal,
Aug 2010, pp 92 - 96.
[4] IEC 60076 -6, Power Transformers, Part 6 – Reactors.
th
[5] J& P Transformer Book, 9 Edition, 1961.
[6] Transformer engineering by L F Blume, Wiley, 1951.
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Appendix 1
The following analysis is based on Ref [5] and [6].
By inspection of Fig 15, following three voltage relationship are derived:
B2 – R1 = 0 ..............…(6)
R2 – Y1 = NY = RY ..................(7)
Y2 – B1 = NB = RB ..............…(8)
Voltage equations for the Zig and Zag winding on each core are related to impedance
drop as follows (Fig 16):
Fig 16
R2 – R1 = 0 Z0 …...............(9)
Y2 – Y1 = 0 Z0 …..............(10)
B2 – B1 = 0 Z0 …………...(11)
Fig 17
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Comments from Scrutineers’ and Author’s Replies
1.0 Scrutineers’ Comment
Since Mumbai was electrified more than 100 years back, it is interesting to
look at the transformer connection vectors used there. Dzn10 connection
looks unique as it brings the output voltage vector 90 lagging to input
220kV vector (YNd11+ Dzn10). Usually the consumer voltage vector is
brought back to same as generator output vector (YNd11 Generator
Transformer + YNyn Interconnecting Transformer + Dyn1 Distribution
Transformer in India and Europe YNd1 + YNyn + Dyn11 in US, Japan ) Was
there any specific reason for using Dzn10 connection for secondary of
MV/LV transformer? What is the vector group of distribution transformers
used at Mumbai?
In the first edition of J&P Transformer book (1925) in chapter V, the
following is mentioned about Delta/interconnected-star connection (today’s
Zig Zag winding) Application: The chief application of this connection is for
stepping down to give a supply to three phase synchronous converters,
and at the same time providing, on the interconnected–star side, a neutral
point from which a C.C. connection can be taken for the purpose of
providing a C.C. neutral. On account of the interconnection on the
secondary side, considerable C.C out of balance current can be taken
without it having any ill effect on the magnetic characteristics of the
transformer. Note- This connection only becomes desirable for three-phase
shell type transformers and for banks of three single–phase transformers.
The interconnection on the secondary side is not necessary for three-
phase core type transformers, as if a straight star winding is used
continuous current flows along the magnetic circuit in the same direction
in all three limbs, and as the corresponding continuous flux must find its
return path through the air or through the oil and the transformer tank, its
magnetic effects are practically negligible. One of the advantages of
connection- third harmonic pressures are eliminated by the circulation of
third harmonic currents in the primary delta. One of the disadvantages- on
account of the phase displacement between the halves of the windings
which are connected in series to form each phase, the interconnected–star
winding requires 15 ½ % additional copper with a corresponding increase
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July 2013, IEEMA Journal, Page 84 to 91
in the total insulation. The frame size may therefore be larger and the cost
of the transformer increased.”
(CC means constant current - today’s DC).
Author’s Reply
We contacted old veterans at BSES. They were not aware of specific reasons for
evolution of Dz10 transformer. But a majority felt the reason could be as hinted in
J&P hand book. In 1930s, the major load on BSES network could have been
Railway traction which was 1500 Volts DC. Whenever converter transformers are
used, Zig Zag connection is very beneficial. If the load contains significant DC
component, the fluxes due to currents in Zig and Zag winding on the same limb
of transformer cancel each other and results in minimum saturation. Cl 2.0 (iii)
has been added to reflect this comment.
Vector group of 11 / 0.433 kV Distribution Transformers (DTs) in Mumbai Discom
is conventional Dyn11.
Author’s Reply
With 220/33 kV, YNd11 connection, NGT (Zig Zag Neutral Grounding
Transformer) is required to create earthing at 33 kV level. This requires elaborate
arrangement as all the three phases at 33 kV have to be brought out through bus
bar arrangement and NGT has to be connected to bus bars. With YNzn11
transformer, only a reactor is to be connected to Zig Zag neutral, which is a
simple arrangement. The overall cost considering associated civil / structural
works for YNzn11 connection with reactor is not too high.
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Neutral Grounding Resistor is used when fault current is limited to, say 300A to
400A as in the case of 3.3, 6.6, 11 kV auxiliary buses of power plants. It is
possible to design NGR enclosures for heat dissipation when fault current is
limited to 400A. If the fault current is of the order of 8kA, only reactor grounding
offers practically solution.
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ZN = % neutral impedance based on the MVA rating (= 0 if no
neutral impedance is used)
Author’s Reply
The method we followed in Cl 3.0 is as per IEC 60076 Part 1. Major
manufacturers also follow the same method when doing the test at works for zero
sequence impedance measurement. Hence we also do the test at site in a similar
manner.
We are thankful to the scrutineer for pointing out alternate method (IEEE method)
for zero sequence impedance measurement. For site testing, voltage application
from low voltage side (Zig Zag) is preferable as the test current values are higher
and results in better accuracy. In the IEEE method, low voltage (e.g. 415V) is
applied on HV side (e.g. 220 kV) with one phase of LV side (Zig Zag) shorted.
The resulting current magnitudes are not substantial and hence measurement
errors could be larger. However this method will also reconfirm that the zero
sequence impedance of transformer with Zig Zag winding is much lower
compared to positive (negative) sequence impedance.
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July 2013, IEEMA Journal, Page 84 to 91
Cable Sequence Impedance
Measurement at site
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(August 2013, IEEMA Journal, Page 84 to 86)
Cable Sequence Impedance Measurement at site
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Major urban distribution systems use underground cables. In case of
overhead lines, any fault in the string insulator or equipment can be easily
located as visual inspection is possible. In case of faults in cable, locating the
fault is not that easy. The faulty section has to be isolated. A van containing
cable fault locator equipment has to be sent to the local station. Pin pointing
the fault may take a couple of hours. With the implementation of SCADA –
DMS in Mumbai Distribution, another approach has been taken to locate the
fault using analytics.
Fig 1
Refer Fig 1. 11 kV ring main connects two 33 / 11 kV Receiving Stations. The
Ring Main starts from one Receiving Station and terminates on the same
Receiving station or terminates on another Receiving Station. Typically the
route length of Ring Main is from 5 to 10 KM. At every 1 to 2 KM, substations
are located on the way. At Receiving Stations, numerical relays are provided
for protection. The relays have the capability to register fault current values
and transmit the values to Control Centre. At the Control Centre, special
software is developed to determine fault location on 11 kV cables based on
fault current values transmitted by protection relays. Depending on fault
current values in each phase, type of fault (3 phase fault, L-L fault, L-G fault)
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August 2013, IEEMA Journal, Page 84 to 86
can be identified. The network is modeled for both positive and zero
sequence. Using symmetrical components, fault currents at any point (usually
every Substation) in the feeder for different type of faults can be worked out.
Based on actual current registered by numerical relays, the software can
identify the most probable location of fault (say between Substation 5 and 6 in
Fig 1).
The initial finding after implementing the above is that fault localization
(section identification) based on fault current values are 100% accurate for 3
phase faults. However, the success rate for phase to ground fault is only
about 50%. It may be worth noting that, in case of three phase faults, only
positive sequence impedance is involved. In case of ground faults, both
positive and zero sequence impedances are involved. The results based on
algorithm to identify fault location are very much influenced by sequence
impedance data. The positive sequence data for cables are as per
manufacturer’s catalogue. The zero sequence impedance data are as per
guidelines which may not be accurate for the situation at site. Hence to refine
the model, tests were conducted at site to estimate the positive and zero
sequence impedance data for 11 / 33 kV cables. The values from the tests
values were then used in software rather than assumed values. With this, the
success rate for correct fault location even in case of ground fault
substantially rose above 90%. Since majority of faults (more than 70%) in
practice are ground faults, the results of tests for sequence impedance
measurement have real value addition in fault location.
This article explains the procedure adopted for measuring Positive, Negative
and Zero sequence impedance of cable at site.
2.0 Procedure for sequence impedance data estimation
Select two substations for testing. It could be either two substations one after
another or two substations with a number of intermediate substations. During
testing, the complete testing path will be deenergised. System control may
offer suitable sections for testing after considering LT back-feed so that during
testing customer interruption is minimum.
2.1 Equipment required for testing
i) Shorting link rated for 200 A
ii) Current, Voltage and power factor measurement using PQ meter. In
Mumbai Discom, Hioki make, PQ meter was used. The meter can also
display the vector positions of voltages and currents. Refer Fig 2 for
sample display. Once V∠θ and Ι∠Φ are known, impedance can found.
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August 2013, IEEMA Journal, Page 84 to 86
Z ∠δ = V∠θ / Ι∠Φ.
Fig 2
iii) For power supply 415, 200 A, TPN supply outlet is required. If 415V is
directly applied to cable, current drawn will be excessive and the local
source can not deliver this current. To reduce the voltage, two
approaches are possible. If 11 / 0.433 kV Distribution Transformer is
available, 415 V supply is given on 11 kV side to derive low voltage on
secondary side of DT. Refer Fig 3.
Fig 3
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The second alternative is to use a 3Φ autotransformer to obtain lower
voltage suitable for application to cable under test. Refer Fig 4.
Fig 4
3.0 Sequence Impedance Testing
The testing is done on de-energized cable section between two Stations.
Refer Fig 5. Based on three different tests, Positive, Negative and Zero
Sequence impedances of cables are calculated.
Fig 5
3.1 Test 1
Refer Fig 6 for connection diagram. Short circuit all three phases at Station B
and connect it to Earth bus. Three phase voltage is applied from Station A.
Measure voltage, current and power factor. Capture vector positions. Positive
Sequence impedance is measured from this test.
Fig 6
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3.2 Test 2
Refer Fig 7 for connection diagram. Short two phases at Station B. Three
phase voltage is applied from Station A. Measure voltage, current and power
factor. Capture vector positions. From this test also, Positive Sequence
impedance is measured.
Fig 7
3.3 Test 3
Refer Fig 8 for connection diagram. Short circuit all three phases at Station B
and connect the shorted terminal to Earth bus. Short circuit all three phases
at Station A. Single phase voltage, between shorted terminal and earth bus, is
applied from Station A. Measure voltage, current and power factor. Capture
vector positions. Zero Sequence impedance is measured from this test.
Fig 8
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4.0 Test Results and Impedance Calculations
2
The cable section under test is shown in Fig 5. It is 3C x 300 mm XLPE Al
cable. Test results are shown in Table I.
Table I
Type of Voltage (V) Current (A)
Fault VRN VYN VBN ΙR ΙY ΙB
3L - G 7.69 6.67 7.00 29.98 29.18 27.32
L-L 8.84 7.15 7.71 - 24.63 23.73
(3L – G)
8.98 8.98 8.98 4.61 4.51 4.13
1Φ Supply
i) From results of (3L-G), Positive sequence impedance can be derived.
Z1 = V / ΙF
V = 7.69∠0
ΙF = 29.98∠-39.76° (PQ meter can display angle between two phasors).
Z1 = 7.69 ∠0 / 29.98∠-39.76°
= 0.197 + j 0.164 Ω
Cable length = 1.560 KM
Z1 = 0.126 + j 0.105 Ω / KM ………….(1)
ii) From results of (L-L) also, Positive sequence impedance can be
derived. For static equipment like cable, Z1 = Z2.
Sequence network interconnection for (L-L) is shown in Fig 9.
ΙF = V / (Z1 + Z2)
= V / 2 Z1
Z1 = V / 2ΙF
From results of (L-L) as obtained from PQ
meter:
VRN = 8.84∠0°; VYN = 7.15∠-123.5°;
VBN = 7.71∠128.18°;
ΙR = 0; ΙY = -ΙB = 24.63∠54.48°;
VBY = VBN - VYN Fig 9
= 12.047∠93.9°;
Z1 = V / 2ΙF
= (12.047∠93.9°) / (2 x 24.63 ∠54.48°)
= 0.1889 + j 0.155 Ω
Cable length = 1.560 KM
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August 2013, IEEMA Journal, Page 84 to 86
Z1 = 0.121 + j 0.099 Ω / KM ……………(2)
Taking average of (1) & (2),
Z1 = 0.123 + j 0.102 Ω / KM
iii) From results of (3L-G) with single phase supply, Zero sequence
impedance can be derived.
V0 = 8.98∠0
Ι0 = 4.61∠-20°
Z0 = V0 / Ι0
= 1.831 + j 0.666
Cable length = 1.560 KM
Z0 = 1.173 + j 0.427 Ω / KM
5.0 Summary of Test Results
The tests were repeated for various types and sizes and results are tabulated
below:
Table II
R1 X1 R0 X0
Cable Size R0 /R1 X0 /X1
(Ω/KM) (Ω/KM) (Ω/KM) (Ω/KM)
3C x 120
0.2445 0.0772 1.98 0.71 8.098 9.197
PILC, 11 kV
3C x 240
0.136 0.0833 1.186 0.707 8.721 8.487
PILC, 11 kV
3C x 300
0.123 0.102 1.173 0. 427 9.536 4.186
XLPE,11 kV
3C x 400
0.08 0.117 0.646 0.644 8.075 5.504
XLPE,33 kV
It can be seen that R0 and X0 are much higher than R1 and X1 and will have
significant impact in ground fault current calculations.
6.0 Acknowledgement
We acknowledge the contributions of Avinash Gawde, Sachin Suryavanshi
and Gopala Kannan of Mumbai Discom for making the set up and field
measurements at site.
7.0 Conclusion
Fault location algorithms will give proper results only if correct cable
impedances data are used. In this article, the measurement and analysis
techniques for estimation of cable impedance are described. The information
contained in this article will be useful to practicing engineers when
implementing fault location algorithms.
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Methods to Control Current
during Testing of
REF and Differential Schemes
at site
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(September 2013, IEEMA Journal, Page 82 to 87)
Methods to Control Current during Testing of
REF and Differential Schemes at site
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Transformers are provided with differential and restricted earth fault (REF)
protections depending on MVA and voltage ratings. As a part of commissioning
tests, correctness of differential and REF schemes as wired in field is checked.
Stability (should not pick up for through faults) and sensitivity (should pick up for
internal faults) checks are done at site to ensure that differential and REF
protection schemes do not mal-operate during external faults or starting of high
rated motor or transformer switching. The schemes mal-operate because of
loose current transformer (CT) wiring or wrong CT/ relay connections or wrong
relay settings. The scheme testing at site is done by applying 415V on HV side of
transformer with LV side of transformer shorted. For reliable scheme testing at
site, with the practical limitations, the test current magnitude can be neither too
high nor too low. This article covers the methods adopted to decrease or
increase the test current as per transformer parameters.
2.0 Outline of Procedure
The outline of procedure covered in Ref [1] is summarized below for reference.
The following broad steps cover the stability checks of differential and REF
schemes of a transformer: Refer Fig. 1.
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September 2013, IEEMA Journal, Page 82 to 87
(i) Disconnect the transformer from both the sides
(ii) Bypass NGR if present.
(iii) Keep the transformer at nominal tap.
(iv) Short stabilizing resistor for high impedance schemes.
(v) Create internal and external zone faults (three phase, line to ground and
line to line) on LV side of transformer.
(vi) Apply three phase test voltage to HV side of transformer.
(vii) Measure during various faults simulated
(a) CT Primary and secondary currents
(b) Current through operating and restraining coil of the relay.
The testing engineer should be able to predict the magnitude of the expected
currents during tests. He should also have an idea of the current distributions for
the vector group of the transformer being tested.
3.0 Estimating currents during tests
As a first step, currents on HV and LV side of the transformer during tests are
estimated. These are required to find out the size of shorting link and source
requirements. Depending on transformer impedance, voltage rating and MVA
rating the current during tests may be adequate, high or low for stability and
sensitivity checks. If the calculated test current magnitude is high, the availability
of local source to feed large current is doubtful. If the calculated test current
magnitude is too less, measurement errors make the stability check results
uncertain. In these cases external devices can be used to bring the test current
within ‘normal’ range. Use of such external devices is discussed in subsequent
sections with case studies.
3.1 Without external device, adequate current
As an example, consider 33/11 kV, 20 MVA transformer with impedance (Z) of
12%.
20000
Full load current on 33 kV side, HV =
3 x33
= 350 A.
20000
Full load current on 11 kV side, LV =
3 x11
= 1050 A.
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The definition of impedance volts is that rated current will flow on HV and LV side
when rated voltage x Z in % / 100 is applied on HV side with LV side shorted.
Impedance volts = 33 x 0.12
= 3.96 kV
As per the definition, if 3.96 kV is applied on 33 kV side with LV side shorted,
rated current will flow on HV and LV side. Refer Fig. 2.
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September 2013, IEEMA Journal, Page 82 to 87
established. Refer Fig.3. For reliable operation of earth fault relay operation it is
essential that cable armours of incomer and outgoing are firmly bonded to
switchgear earth bus and metallic connection exists from switchgear earth bus to
transformer neutral / NGR. This ensures that from the faulted point to source
neutral, the fault current returns through metallic path.
Fig 3 Metallic Connection between Transformer Neutral and Switchgear Earth Bus
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September 2013, IEEMA Journal, Page 82 to 87
= 291 A
415
LV = x 2187
935
= 971 A
It is difficult to get LT source of 300A during commissioning at site.
The above situation is generally encountered in case of UAT (Unit Auxiliary
Transformer) connected to generator terminal or 11/3.3 kV Auxiliary transformers
used in large power plants.
The source requirement can be reduced by using a variac (to derive low voltage)
or introducing impedance / resistor on LV side of the transformer.
3.2.1 Limiting the current using Variac
Typical rating of three phase variac: Input of 415V with (0 – 415V) variable output
and maximum output current of 30A. In the above example, if 40 Volts is applied
on HV side through variac during testing,
40
HV = x 656
935
= 28 A
40
LV = x 2187
935
= 94 A
Procurement of variac is not economically justifiable if it is used only for
protection scheme testing of a few transformers once in one or two years. Also it
has to be light weight for easy handling at site.
3.2.2 Limiting the current using External Impedance (Cable)
The source requirement can also be reduced by shorting LV side of the
transformer with impedance. The impedance could be a cable which is available
in plenty at site. Refer Fig. 4.
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September 2013, IEEMA Journal, Page 82 to 87
Fig 4 Use of Cable to reduce Source Current
Consider a 200m length of 10mm2 aluminum cable is connected on the star side
of the transformer.
The cable impedance is 3.7 + j0.091 / KM.
Transformer impedance (ZT) = j0.085 pu on 12.5MVA base.
Cable impedance Z = 0.2 x (3.7 + j 0.091)
= 0.74 + j 0.0182
3.3 2
Base impedance on 3.3kV side ZB =
12.5
= 0.8712
Z
Cable impedance (ZC) =
ZB
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September 2013, IEEMA Journal, Page 82 to 87
0.0377
=
0.856
= 0.044 pu
Primary current P = 0.044 x 656
= 28.9 A
Secondary current S = 0.044 x 2187
= 96.3 A
Refer Fig 5 for current distribution.
3 x0.0377
=
2.568
= 0.044 pu
Secondary current S = 0.044 x 2187
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September 2013, IEEMA Journal, Page 82 to 87
= 96.3 A
11
Transformer Turn Ratio, TTR =
3.3
3
= 5.77
96.3
Primary current P =
5.77
= 16.7 A
A line to ground fault on star side appears as line to line fault on delta side. Refer
Fig 6 for current distribution.
3 x0.0377
=
1.712
= 0.0381 pu
Secondary current S = 0.0381 x 2187
= 83.4 A
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September 2013, IEEMA Journal, Page 82 to 87
83.4
Primary current in winding P =
TTR
83.4
=
5.77
= 14.5 A
Maximum primary line current = 29A
Ref Fig 7 for current distribution.
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September 2013, IEEMA Journal, Page 82 to 87
shall be disconnected. This is to ensure that current through cable is for a
minimum time and within short time withstand capability of cable.
3.2.3 Limiting the current using External Resistor
The source requirement can be also be reduced by introducing resistor on LV
side of the transformer. Typical specification for resistor is given below:
(i) Stainless steel grid type loading resistor in open execution.
(ii) Quantity: 3 Nos
(iii) Rated Voltage: 240V
(iv) Rated Resistance: 1
(v) Taps: 0.25, 0.5, 0.75, 1 [1 - 2; 1 – 3; 1 – 4; 1 – 5] Refer Fig 8.
(vi) Rated Current: 200A
(vii) Time Rating: 5 Minutes
(viii) The connectors suitable to receive upto 95mm2 cable. The cable is to be
connected directly to SS piece taken out as tap from grid.
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September 2013, IEEMA Journal, Page 82 to 87
problems during check for scheme stability. From safety point of view, it is not
advisable to apply test voltage on LV side of transformer as voltage on HV side
will be dangerously high during testing. One way to increase the current is to
reduce the impedance presented to testing source. Since the object under test
(transformer) is almost a reactance, it can be partly compensated by a
capacitance in series.
3.3.1 Without capacitor, inadequate current
Consider, 220/33 kV, 125 MVA transformer with impedance of 15.3%.
125
Full load current on 220 kV side, HV =
3 x220
= 328 A.
125
Full load current on 33 kV side, LV =
3 x33
= 2187 A.
The above full load current will circulate when we short 33kV side and apply
impedance volts 33.66kV (= 220 x 0.153) on 220kV side.
If 33kV winding is shorted and 415 V is applied on 220kV side,
0.415
Current on 220kV side = x 328
33.66
=4A
220
Current on 33kV side = x4
33
= 27 A
The current on HV side is comparable to almost no load current of transformer.
The above current magnitudes are relatively very low compared to rated current
and reliability of scheme testing consequently suffers.
3.3.2 With series capacitor, Stage 1
One method to increase the injected current magnitude with applied voltage of
415 Volts is to introduce a capacitor in series with transformer during testing.
Refer Fig 9.
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Fig 9 Use of Capacitor to increase Test Current
220 2
Base Impedance =
125
= 387.2 Ω
Leakage Impedance , XL = 0.153 x 387.2
= 59.24 Ω / phase.
Consider a capacitor of 150μF is connected in series with transformer during
testing.
1
Capacitive reactance per phase, XC =
2 πfC
= 21.22 Ω
415
Test Voltage , E =
3
= 240 V per phase
E
The resulting phase current on HV side =
L XC
X -
= 6.3 A
Voltage V = x XL
= 6.3 x 59.24
= 373 Volts
= E + XC
= 240 + 6.3 x 21.22
= 373 Volts
This current is 160% of that without series capacitor. One way to interpret is that
the increased current is obtained as the impressed voltage on transformer is 373
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September 2013, IEEMA Journal, Page 82 to 87
Volts instead of 240 Volts per phase. The increase in current with one capacitor
is not substantial.
3.3.3 With series capacitor, Stage 2
To increase the injected
current magnitude still
further, another capacitor
of 100μF is connected in
series. Refer Fig 10.
C1 = 150μF; C2 = 100μF;
1
Capacitive reactance per phase , XC1 =
2 πfC1
= 21.22 Ω
1
Capacitive reactance per phase, XC2 =
2 πfC2
= 31.83 Ω
Total Capacitive reactance per phase, XC = XC1 + XC2
= 53.05 Ω
415
Test Voltage , E =
3
= 240 V per phase
E
The resulting phase current on HV side =
X L - XC
= 38.7 A
Voltage V2 = XL = 38.7 x 59.24
= 2293 Volts
Also, V2 = E + (XC1 + XC2)
= 240 + 38.7 x 53.05
= 2293 Volts
Voltage V1 = E + XC1
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September 2013, IEEMA Journal, Page 82 to 87
= 240 + 38.7 x 21.22
= 1061 Volts
The current with both capacitors (39A) is almost 10 times the current without
series capacitor (4A). One way to interpret is that the increased current is
obtained as the impressed voltage on transformer is 2293 Volts instead of 240
Volts per phase.
In Reliance Mumbai Transmission Division, the tests were conducted
successfully. The sample screen shots taken during testing are shown in Fig 11
and Fig 12. The current values registered in Fig 11 closely matched with
calculated values.
I
n
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September 2013, IEEMA Journal, Page 82 to 87
Fig 12 Screen Shot – Line to Ground Fault Simulation
Since the test current magnitude is substantial, testing engineers are now more
confident of through fault stability of REF and Differential schemes. This
procedure using capacitors has been standardized for scheme testing of EHV
transformers in Mumbai Transmission Division.
3.3.4 Chances of Series Resonance and Current shoot up
The capacitor value is so chosen that it does not fully compensate for leakage
reactance of transformer. This is to avoid tending towards series resonance
condition. Also it must be emphasized that even if capacitive reactance is close
to transformer reactance, the resulting current will not be very large (theoretically
infinite) as the current will be limited by resistance of transformer winding which
has been ignored till now in our calculations. In the case of transformer under
discussion, following winding resistance values were obtained from shop test
results:
RHV = 0.3782 / phase
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September 2013, IEEMA Journal, Page 82 to 87
2
-3 220
REQ = 0.3782 + [7.0338 x 10 x ]
33
= 0.6908 / phase
Resulting current even assuming XL = XC
240
=
0.6908
= 347A
This current is not excessively high compared to winding rated current (328A). Of
course, the source may not have capacity to deliver this current and the
protective device at source end will trip in case of this eventuality.
The above situation of resonance has never been encountered in the tests we
have conducted at site so far. Any threat due to series resonance is practically nil
if capacitors are properly sized.
3.3.5 Precautions
(i) While adopting the test procedure for the first time, it is prudent to carry out
the tests in two steps. It is suggested to procure two capacitors. In stage 1,
use only one capacitor and observe the increase in current. If all
observations are satisfactory, proceed with stage 2, in which both
capacitors will be connected in series.
(ii) For test leads, use HV test leads of reputed make (In Mumbai
Transmission, leads from M/S Mittal Electronics were used). These are
used for connection of source, capacitors 1 and 2 and transformer.
(iii) Primary current measurement using clamps shall be done on the section
between source and first capacitor. The voltage on this section will be only
source voltage (415 V). Refer Fig 13.
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4.0 Acknowledgement
Manoj Mishra carried out the first scheme testing using cables at Hissar site.
Regarding capacitor application, we are deeply indebted to Dr Venkatesh of
Epcos who readily agreed to design and deliver capacitors as per our
requirement. Mohan Waingankar, Dilip Devasthale and Mahesh Ambardekar of
Reliance Mumbai Transmission Division were instrumental in carrying out the
stability test at site on EHV transformers with capacitors.
5.0 Conclusion
With the methods discussed in this article field engineer can either limit the test
current to suit the available source capacity or increase the test current to realize
more reliable scheme testing.
6.0 References
[1] “Restricted Earth fault Protection Practices”, K Rajamani. IEEMA Journal,
January 2006, pp 92 – 95.
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Protection for Low Voltage
Auxiliary Transformer and
Switchgear
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(December 2013, IEEMA Journal, Page 114 to 120)
Protection for Low Voltage Auxiliary Transformer and Switchgear
Dr K Rajamani and Bina Mitra, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
Auxiliary transformers in power plants and distribution systems are used to
supply power to LV loads. The secondary voltage of LV transformer is 433V and
the primary voltage is 11 / 6.6 / 3.3kV. The vector group is Delta – star. The star
side is solidly grounded. The transformer is connected to three phase four wire
(TPN) Power Control Centre (PCC) or Power cum Motor Control Centre (PMCC).
This article discusses protections provided for LV transformer and switchgear.
The reasons for mal-operation of conventional Restricted Earth Fault (REF)
protection and Standby Earth Fault (SEF) protection schemes in LV system are
given followed by methods to overcome them. The concept of Reverse Blocking
Scheme (RBS) is introduced. Factors to be considered for successful
implementation of RBS in LV system are brought out. ‘Pseudo REF’ scheme, an
elegant extension of Reverse Blocking Scheme is introduced. The article
concludes with practical suggestions for implementing RBS and Pseudo REF
scheme to improve security of the scheme.
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This time delayed protection provided on LV breaker provides backup to outgoing
feeder protection (Fault F1) and clears fault on 415V bus (Fault F2).
ii) Restricted earth fault (REF) protection (64R) – It is a unit protection for fast fault
clearance of faults in star winding of transformer and any fault between
transformer and breaker (Fault F3). This protection does not see any faults on
outgoing feeders or 415V bus (Fault F1, F2). This protection trips HV breaker to
clear a fault. Refer Fig.1. REF schemes are covered in detail in Ref [1].
iii) Standby earth fault protection (51NS) – Covered in Cl 3.0.
2.2 Breaker controlled outgoing line feeders - Relay R1, R2 (Refer Fig 1)
IDMT phase over current and earth fault protection (51/51N). This is time delayed
protection provided to clear short circuit and earth fault on outgoing feeder.
2.3 Fuse controlled outgoing line feeders
Fuse provides short circuit protection. Due to high magnitude of earth fault
current, the fuse provides earth fault protection as well.
2.4 Breaker controlled motor feeders - Relay R3 (Refer Fig 1)
Composite motor protection relay is provided with following protection elements
i) Instantaneous phase over current protection (50) for short circuit protection.
ii) Instantaneous earth fault protection (50N) to clear earth fault.
iii) Locked rotor protection (50LR) against locked rotor conditions.
iv) Negative sequence protection (46) to protect against unbalance.
v) Overload protection (49) to protect against overloads.
2.5 Fuse controlled motor feeders
Fuse provides short circuit protection and thermal overload relay protects motor
against overloads. Due to high magnitude of earth fault current, the fuse provides
earth fault protection also.
2.6 Fuse vs Circuit Breaker
Fuse has dominated as short circuit protection device in LV systems due to its
excellent current limiting property. Circuit breaker with current limiting feature is
being introduced as a substitute for switch-fuse unit by some users. However the
final choice between fuse and circuit breaker is based on techno-commercial
considerations.
3.0 Standby Earth Fault protection
It is provided to clear any uncleared downstream earth fault (Faults F1, F2), fault
between transformer and LV breaker (Fault F3) and star winding faults. This
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protection (51NS) trips HV breaker to clear a fault. Refer Fig.1. Standby earth
fault protection also acts as a backup to REF protection. Since LV system is
solidly grounded, sensitivity for faults very near to neutral of star winding of
transformer is not a concern.
It is time delayed to coordinate with downstream relays. Hence, any fault
between transformer and breaker and star winding faults are also cleared with
delay. A typical earth fault coordination chart for 415V system is shown in Fig 3.
As seen the standby earth fault protection will clear any earth fault in 1.1 sec.
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When NCT is located before bifurcation point ‘X’, 4 CT REF scheme works
correctly in TPN system. Refer Fig 4. For outzone fault, the current circulates
between phase CT and NCT and there is no current (theoretically) through relay
branch.
element (Ι0). Since phase short circuits are cleared by fuse, (Ι1) is not wired to
trip the contactor. However, pick up of both Ι1 and Ι0 are used to reverse block
the instantaneous element of incomer. Similarly pick up of locked rotor element
of MPR on all motor feeders is used in RBS. This is to prevent tripping of incomer
on earth fault protection when a large motor is started.
6.1 Reverse Blocking Scheme (LV systems)
RBS is gaining popularity even in LT switchgear applications. Refer figure 11. For
F1 fault, R2 clears the fault and R4 acts as backup. Pickup contacts of R1, R2,
R3 (only breaker feeders) are connected in parallel and wired to binary input of
R4 to block 50/50N of R4. For F2 fault, 50/50N of R4 clears fault instantaneously.
But the presence of switch-fuse feeders poses problems when RBS is used in LV
switchgear. For outgoing SFU feeder fault, blocking of instantaneous element of
bus coupler and incomer relay is achieved by current discrimination. Incomer
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relay and bus coupler relay pickups are set higher than the operating current of
highest rated fuse at 10ms.
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if any. For example, fuse base will be common for SFUs rated 630A, 400A and
315A.
iii) For higher rated SFUs (630/400/315A), Fault Passage Indicator (FPI) with phase
fault detectors and individual CTs in each phase can be provided. The potential
free contact of the indicator would be used for blocking of incomer /bus coupler
for reverse blocking. With this, reverse blocking scheme can be implemented
with sensitive pickup settings. Practical feasibility needs to be ascertained with
LT switchgear vendor regarding mounting arrangement of CTs and FPI.
7.0 Alternate to REF protection scheme in LV system – Pseudo REF
The principle of operation of Reverse Blocking Scheme is extended to provide
fast fault clearance of earth faults between transformer and LV breaker and LV
winding. Refer Fig. 12. In this scheme, termed Pseudo REF, two stages are set
for standby earth fault protection relay, R5. Stage-1 is 51NS with conventional
time delay (typically 1.1 sec), coordinated with downstream relays. Stage-2 is
50NS with 100 ms time delay. Pickup stage of incomer earth fault relay, R4 is
used to block Stage-2 of standby earth fault element of R5. Pickup contacts of
outgoing feeders already wired to R4 for reverse blocking scheme is also used to
block Stage-2 of standby earth fault element of R5. This is not mandatory, but
adds to security in case incomer relay R4 fails to reverse block.
Fig 13 Wiring of Reverse Blocking and Psuedo REF Scheme for Buscoupler
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Fig 14 Wiring of Reverse Blocking and Psuedo REF Scheme for Incomer-1 and 2
i) One of the outgoing pickup contact is missed out while wiring (commissioning
error)
ii) Wiring break at any intermediate section
iii) Loose connection at any of terminal blocks
For the above cases, upstream (incomer / buscoupler) relay may not receive
blocking command from outgoing feeder. It will lead to uncoordinated tripping of
incomer for outgoing feeder fault. Also wiring is not monitored in this method.
To overcome the above shortcoming, NC contacts (configured for over current
and earth fault protection pickup) can be wired in series. An auxiliary relay can
also be connected at the end of series for monitoring the wiring of scheme. Refer
Fig. 15.
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Fig 15 Improved method of Wiring Reverse Blocking and Psuedo REF Scheme
9.0 Acknowledgement
The suggestions given by D Guha have been pivotal for successfully engineering
the schemes described. Sachin Suryavanshi actively participated in
implementing Pseudo REF schemes in Mumbai Distribution System. Sanjay
Bhargav contributed in improving the reliability of scheme (making it fail safe)
during implementation at site.
10.0 Conclusions
Protections provided for LV switchgear and Auxiliary transformer are given.
Typical operating time of each relay for phase fault and earth fault is given to
ensure coordination between upstream and downstream relays.
In conventional implementation of REF scheme in LV system, 5CT scheme is
preferred. NCT for REF shall be after bifurcation point. NCT for SEF shall be part
of transformer neutral bushing. This recommendation holds good irrespective of
whether breaker is 3 Pole with neutral link or 4 Pole breaker.
The concept of RBS, as an alternate to Bus Bar Protection, is explained.
Applicability of RBS to EHV, MV and LV systems is examined. Sensitivity issues
become critical, especially when high rated fuses (315A and above) are used,
when RBS is applied in LV switchgear. Suggestions to improve sensitivity include
choosing appropriate fuses and use of FPIs.
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Pseudo REF is a novel concept developed based on RBS. It can be applied to
both MV and LV systems. With Pseudo REF scheme, CTs on Phase side and
Neutral side and dedicated REF relay are not required.
11.0 References
[1] Restricted Earth fault protection practices, K Rajamani, IEEMA Journal,
January 2006, pp 92 -95.
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Functional Features of
Transformer - Expectations from
User Perspective
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(Key Note Address, 11 Jan 2014, 9th International Conference
on Transformers, IEEMA, Bangalore, India)
Functional Features of Transformer - Expectations from User Perspective
Dr K Rajamani, Reliance Infrastructure Ltd., Mumbai
1.0 Introduction
One of the major components in the supply chain from generating station to load
centre is transformer. The rating of transformer varies from a few hundred KVA in
distribution system to GVA in UHV transmission system. The operating principles and
design aspects are well known. The improvements both in design as well as O&M
practices are being covered in articles presented in various sessions.
The main tent of this presentation is to bring to focus the most desirable features of a
transformer as envisioned by ultimate user. The ‘WISH LIST’ expressed in the sequel
is based on author’s personal experience. By the very nature of this exercise,
consensus on items listed below from all users is difficult to achieve. However the list
can be a pointer for further deliberations by experts presenting papers in various
sessions and of course the participants from manufacturers and end users.
Ν
Weighed RMS current, Ι RM S = ∑ ΙH H
Η =1
2 2
Eddy current loss is due to flow of induced currents in winding, core and other
conducting bodies subjected to magnetic flux. Eddy current loss is proportional to
Ι2x f2.
IEEE Std C57.110 gives procedure for establishing transformer capability when
supplying non-sinusoidal load.
Step 1:
Establish the K Factor. Power Quality Meters indicate this as a direct reading.
∑ Ι 2H H 2
KF =
∑ Ι 2H
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Step 2:
Estimate eddy current loss factor PEC from the graph. Refer Fig. 1
Step 3:
1 + P EC
Derating Factor is given by: DF =
1 + P EC K F
The above exercise was carried out on power supply to a Data Centre.
Voltage and current waveforms from the output of 2000 kVA transformer are shown
in Fig 2.
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K factor = 10.15
From Step 2, PEC = 0.68
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All leading transformer manufacturers use well proven software. Design wise
transformers on paper will withstand short circuit forces. How to translate this into
reality is a real challenge. Instead of relying on short circuit tests as a sole arbiter, it
may be more prudent to adopt following strategies:
i. Internal design review as per CIGRE / IEC guidelines.
ii. Appoint external expert especially to review short circuit withstand design using
software tools like Anderson program.
iii. During contract finalization stage itself, agreement shall be reached with the
manufacturer to provide data for design review by external consultants.
iv. The most important aspect in Indian context is to develop guidelines to assess
manufacturing skills / practices of selected vendor and control over raw material
to be used. The manufacturing skills of same vendor can vary from one location
to another location. The Quality assurance department of user group has a
critical role to play.
v. QA does not end with manufacturing and testing at works. The real challenge
starts when the transformer manufactured and tested according to international
standards leave the factory. QA procedure shall be strictly adhered to during
transportation (sea, rail, river, road), storage at site and erection process. If the
impact recorder registers 7g during transportation, even a well designed and
manufactured transformer will fail in service!
vi. Also it should be abundantly clear to the user that the short circuit withstand
capability is essentially for through fault. But for a fault on source side near the
terminal with no intervening impedance to limit short circuit current and with
maximum current asymmetry, likelihood of transformer failing is high. Incidents
of tank bursting are many in spite of operation of PRDs! Of course chances for
such incidents are rare, may be never in the life of most of the transformers. In
case of generator transformers L-L fault on LV is rare due to isolated phase bus
duct and short circuit current due to HV faults will be limited due to high
generator impedance.
4.0 Delta tertiary – Unnecessary evil?
One of the basic features of transformer operation is that the no load (exciting)
current of transformer has to be non-sinusoidal to produce sinusoidal flux. This is
due to the fact that (B-H) curve is not a straight line over entire region. The
exciting current has a predominant third harmonic component.
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Fig 3. Magnetization Curve
Third harmonic and multiples of third harmonic are zero sequence currents that can
circulate within delta winding and need not come out of the terminals on the line side.
Refer Table-2 and Fig.4.
Table-2
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transformers, in the absence of delta winding, the third harmonic component of no
load current will flow on the connected lines which is undesirable. In these cases, it is
a practice to provide an additional winding called tertiary winding. This winding is
provided to contain the third harmonic component within transformer. Refer Fig. 5.
However it has been recognized that tertiary has been one of the weakest links in the
transformer. Any fault / failure in tertiary results in tripping of main transformer. The
silver lining is that in modern power transformers using vastly superior core materials,
it is possible to eliminate tertiary winding without significant distortion in voltage. This
has been made possible due to very low exciting current in modern transformers
(<0.2%).
Voltage Ratio
Rating (MVA) Vector Group Ι0 % of ΙRAT Ι3H % of Ι0
kV/kV
25 20/6.9 Dyn11 0.02 24
40 220/34.5 YNyn0 0.07 23
125 220/33 YNzn11 0.07 35
250 1Φ 400 /√3 / 20 YNd1 0.07 54
315 400/220/33 YNyn∆ 0.12 33
333 1Φ 765/√3/400/√3/33 YNyn∆ 0.04 28
335 420/15.75 YNd1 0.04 24
370 230/20 YNd1 0.05 19
Table-3
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The third harmonic component is typically 35% of no load current which itself is very
low. Refer Table-3. In effect third component even if it flows on the line is insignificant
to have any impact.
In brief, even up to 200 MVA three phase transformer capacity with Yy or Yz
windings, it is possible to eliminate tertiary winding provided core is three limbed. In
these cases it is desirable to specify no load current to be less than 0.3%. Improved
reliability is obtained with a reduction in cost due to elimination of tertiary winding.
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Fig 6. LG fault on Zigzag side is reflected as LL fault on Star side
6.0 Dry Bushing
The weakest links in transformer are bushing, tap changer and tertiary if present. Any
improvement in bushing will have significant impact on overall reliability of
transformer. The conventional bushings are OIP (Oil Impregnated Paper) condenser
type. Also the housing is generally porcelain. When the bushing bursts due to internal
fault, the collateral damages are high.
The alternative is to use completely dry bushing without oil. : RIP – (epoxy) Resin
Impregnated Paper condenser bushing is gaining popularity. RIP with silicon housing
has following advantages:
i. Very reliable since there is no oil.
ii. Light weight due to silicon housing.
iii. Can be mounted at any angle.
iv. Available up to 765 kV.
The flip side is that reliability of RIP bushing is dependent on strict quality control
during manufacture and curing process. Defective manufacture leads to premature
failure. Once it has failed it can not be repaired but has to be discarded like vacuum
bottles in VCBs. RIP bushings are costlier compared to OIP by more than 50%. The
number of reputed manufacturers making RIP bushings in the world is also limited.
Presently there is no leading Indian manufacturer making RIP bushing.
Comparison for relative aging for mineral oil and ester oil is very revealing. Refer Fig
7. For normal aging, temperature for paper in ester oil is 114°C compared to 98°C for
mineral oil. Higher hot spot temperature is allowed with ester oil without extra aging.
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This is due to high moisture saturation level in esters {of the order of 2600ppm
(synthetic ester) and 1100ppm (natural ester) against 55ppm for mineral oil at 23°C}.
Due to this difference in solubility, moisture in paper will be reduced when esters are
used.
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9.0 Low noise transformers
With the rapid increase in load growth in urban areas, EHV cables and lines have
started penetrating deep within populated areas. Large and medium sized power
transformers are erected very near to residential colonies. The noise pollution
(humming sound) by transformers, especially at night, is annoying. The main source
of noise is due to magneto-striction effect which is at twice fundamental frequency
(100 Hz in India). The other source is due to cooling equipment like fans.
Sample sound levels measured at site conditions are indicated below in Fig 8. Sound
levels near to transformer or even within switchyard control room building are not of
much concern as general public are not in the vicinity. The major area of concern is
sound level near the housing colonies during night. It is desirable that during night,
noise level is below 50 dB or even 45 dB. It is seen that low noise fans for cooling
could make a difference of 2 dB even at far away distance from transformer.
Sound level dB at 1 AM
Location ONAF ONAN Difference
A 59.9 57.2 2.7
B (Transformer Tank) 71.4 69.9 1.5
C (Cooler Bank) 75.0 64.2 10.8
D 68.0 62.0 6.0
Table-4
Sound level dB at 8 AM
Location ONAF ONAN Difference
A 63.3 62.5 0.8
B (Transformer Tank) 72.7 69.2 3.5
C (Cooler Bank) 75.9 69.9 6.0
D 66.2 65.1 1.1
Table-5
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Fig 8. Typical 220/33kV Substation
The final objective shall be reduction in noise level near the residential areas. It could
be tackled in following stages:
i. Use of low noise fans: Very few Indian vendors for this item.
ii. Steel plate panels over tank side walls and cover steel plate interiors are lined
with sound absorbent material.
iii) Transformers specifically designed for low noise application – it can be
expensive.
For those sites where transformers are already installed, replacement of existing fans
by low noise fans and erecting sound barrier walls are the only alternatives available.
Design of sound barrier walls is a highly specialized topic. Extensive site survey /
measurements have to be done before the acoustic expert can come up with a viable
solution.
As a starting point we can aim to limit the noise level near the transformer (1M from
tank) to within 65 dB.
All the data pertaining to the transformer are monitored in SCADA. Through data
mining, the actual usage of taps for extended period was analysed. It can be seen
from Table 7 that Tap 10 to 16 were NEVER used !
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20 MVA, 33/11.3 kV Transformer OLTC Range
10 -10.8 29436
Table-8
OLTC is operated almost 13 times per day. In spite of wide variation in load over the
day, this has enabled to maintain the 11kV voltage profile within ±2% which can be
compared with best utility in the world
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Fig 9. 11kV Voltage Profile
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Fig 10. Conventional Differential Scheme for Single Phase Transformer
Two CTs, on either side of LV windings are provided, intrinsically to cover ground
faults in the delta winding. This scheme (Refer Protective Relaying by Blackburn) is
built on the premise that sufficient current will flow on occurrence of earth fault.
However in a power plant, high resistance grounding is provided for generator
neutral. The earth fault current on the delta side of GT is limited within 10A. The
differential protection of generator transformer cannot sense the ground fault in the
delta winding. It can be sensed only by voltage based earth fault sensing scheme
provided on generator terminals. In view of the above, provision of one CT on delta
winding is sufficient as shown in Fig 11.
Fig 11. Differential Scheme for Single Phase Transformer with one CT in Delta
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12.0 WISH LIST
1. Do not underestimate effect of harmonics on transformer heating; specify K rated
transformer for feeding non-linear loads or derate the capacity.
2. Short circuit testing – more emphasis on design verification by external audit, quality
control in manufacturing process, workmanship, transportation and erection.
3. Delta tertiary – can be avoided up to 200 MVA capacity. Specify three phase three
limbed core with the tank acting as a virtual tertiary winding. Get the concurrence
from manufacturer.
4. For step down transformer applications, star – zigzag winding can be adopted. It
enables zero sequence isolation between primary and secondary. At the same time
neutrals are available on both sides to adopt any type of grounding. Graded
insulation is possible for both windings.
5. Dry type bushing with silicon housing without oil – RIP.
6. Paperless CTC winding – at least all windings up to 36 kV.
7. Green dielectric fluid – natural / synthetic ester.
8. Low noise transformer ‘designed’ for less than, say, 65 db.
9. Transformer without taps or limited tap range, if possible for ICT, GT.
10. Transformer with OLTC: provide minimum required tap range.
11. If OLTC is provided, do not hesitate to use it just as a new car after kept without
running for two years will give surprises when you start it. OCTC tap changer shall
be operated one end to other several times during the planned shut downs so that
wiping action will clean the contacts.
12. In differential protection scheme for 3 single phase GTs, one bushing CT on delta
side is adequate.
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Basics
of
Dual Ratio Transformer
Dr K Rajamani and Bina Mitra,
Reliance Infrastructure Ltd., MUMBAI
(February 2014, IEEMA Journal, Page 95 to 97)
1
1.0 Introduction
Dual ratio transformer has been used both in utilities as well as industries where
the input can be from two sources at different voltage levels. As an example,
some power transformers in Reliance Mumbai Distribution System are either
connected to upstream 33 kV or 22 kV supply. These voltage levels have
evolved over time. Similarly in industries, the old connection to grid can be at one
voltage level and the additional (new) connection can be at different voltage
level. However the user may like to use either of connection as per availability of
supply. In these cases, dual ratio transformer is specified, with primary having
two voltage levels. The article explains the concepts behind functioning of dual
ratio transformer.
2.0 Primary connection
For illustration purposes, typical transformer used in Mumbai Distribution System
is considered. The rating of transformer is 33 – 22 / 11 kV, 20MVA, Dzn10.
Secondary current, Is = 20
(√3 x 11)
= 1050 A
Primary current at 33 kV, ΙP3 = 20
(√3 x 33)
= 350 A
Primary current at 22 kV, ΙP2 = 20
(√3 x 22)
= 525 A
Transformer theory demands the following:
(a) Ampere Turns (AT) balance: Primary AT = Secondary AT
(b) Volts per turn (V/T) equality: V/T of Primary = V/T of Secondary
NS: Total number of turns in secondary
NP3: Total number of turns in primary for 33 kV connection
NP2: Total number of turns in primary for 22 kV connection
The secondary voltage (11 kV) is same for both 33 kV and 22 kV primary
connections.
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2
2.1 AT Balance
Primary is connected either in series connection or series – parallel connection.
The selector switch for winding connection is mounted on tank and is operated
off line. Refer Fig 1.
Fig. 1
ΙP3 x NP3 = ΙP2 x NP2
= ΙS x NS
(NP3 / NP2) = (ΙP2 / ΙP3)
= (525 / 350)
= 1.5 …………….(1)
Series Connection:
Primary AT at 33 kV = ΙP3 x 6 N
Series – Parallel Connection:
Primary AT at 22 kV = [2 x ΙP2 x N + 4 x {(ΙP2 /2) x N}]
= 4 x ΙP2 x N
= 4 x 1.5 ΙP3 x N
= ΙP3 x 6 N
Thus Primary AT is same for both 33 kV and 22 kV connections.
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3
Fig. 2
3.0 Tap Step Size
If primary winding has taps, the step size as percentage of rated voltage will be
different for both connections. Assume ∆N turns are shorted in both cases. Refer
Fig 3.
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Fig. 3
Step size for 33 kV, ∆3 = (∆N / 6N) x 100%
Step size for 22 kV, ∆2 = (∆N / 4N) x 100%
∆2 = 1.5 ∆3
If ∆3 is 1.2%, ∆2 = 1.8%
This is further illustrated with an example in Table-I. The transformer rating is 20
MVA, 33-22/11kV. The on load tap changer (OLTC) has 10 taps (+5.4% to -
10.8% for 22 kV and +3.6% to -.7.2% for 33 kV). The number of turns shorted is
same for 33 / 22 kV. Voltage change for each tap is 396V.
Table-I
Tap Step Primary Voltage Tap Step Primary
Tap No
(%) 22 kV (%) Voltage 33 kV
1 +5.4 23,188 +3.6 34,188
2 +3.6 22,792 +2.4 33,792
3 +1.8 22,396 +1.2 33,396
4(N) 0 22,000 0 33,000
5 -1.8 21,604 -1.2 32,604
6 -3.6 21,208 -2.4 32,208
7 -5.4 20,812 -3.6 31,812
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Table-I
Tap Step Primary Voltage Tap Step Primary
Tap No
(%) 22 kV (%) Voltage 33 kV
8 -7.2 20,416 -4.8 31,416
9 -9.0 20,020 -6.0 31,020
10 -10.8 19,624 -7.2 30,624
Secondary Voltage at all taps – 11 kV
Voltage change for one tap = 396V at all taps and for 22 kV and 33 kV.
4.0 Losses
No load loss will be same for 33 kV and 22 kV since volts per turn (flux) is same
in both cases. However load loss at 22 kV will be higher than at 33 kV. For
example, test results for a 20 MVA transformer are given below:
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February 2014, IEEMA Journal, Page 95 to 97
6
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7
Authors’ Reply:
Dual ratio transformer is procured only in cases the applied voltage could be from
any of two sources with different voltage levels. In this case, the same
transformer could be used to connect two different voltage sources. The voltage
selection (carried out in off line mode) is done easily, for example, using a
rotating wheel (see Fig 6).
Fig. 6
There are no disadvantages that are specific only to dual ratio transformer.
Regarding the cost, the cost of 33-22/ 11 kV, 20/25 MVA dual ratio transformer is
about 15% higher than the cost of 33 / 11 kV, 20/25 MVA single ratio
transformer.
The foot prints for both transformers are nearly same and there is no significant
difference. Approximate overall dimensions of the above transformers are 6.5 x
5.5 x 5.2 M (L x B x H).
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Integrated View of
Instrument Transformer and
Protection Scheme
Dr K Rajamani (Reliance Infrastructure Ltd)
and Bina Mitra (Reliance Industries Ltd),
MUMBAI
(June 2014, TECH-IT 2014 Seminar, IEEMA, New Delhi,
Page IIB-26 to IIB-34)
Dr K Rajamani (Reliance Infra. Ltd) and Bina Mitra (Reliance Industries Ltd), Mumbai
1.0 Introduction
Instrument transformers and protection relays are the key elements in a protection
system. They are the two sides of the same coin. They are interdependent on each
other for a successful fault clearance by a protection scheme. An instrument
transformer with best specification alone or a best numerical relay or protection
scheme alone will not help in successful fault clearance. An integrated approach in
instrument transformer and numerical relay feature selection is required for a well-
designed protection scheme.
With the evolution of numerical relays, the benefits can be best derived in selecting
instrument transformer specification, optimising the quantity of Current Transformer
(CTs), reduction in wiring and hardware for a given scheme. Judicious use of
instrument transformer and numerical relay features can simplify protection system
design. This paper gives an insight to the protection system designer into some of
the concepts where numerical relay features can be used for simplifying and
optimising the schemes. Following protection schemes are discussed further in this
paper:
a) Busbar protection.
b) REF protection for transformers.
2.0 Defining Zones of Protection with CT location
Power system protection is arranged in zones. The zone of protection gets defined
with location of CTs. Power system protection is engineered through overlapping
zones to ensure that the power system is completely covered leaving no part
unprotected. Refer Fig.1.
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Fig. 2
f) Standby earth fault protection (51NS) –The zone is defined by NCT-1. It covers the
star winding of transformer and the downstream system on the star side of
transformer.
Refer Fig.3. Consider a case where the location of CT-3 and CT-5 is swapped. As seen
in figure a blind spot or dead zone in created. This part of the system is not covered by
unit protection. The phase fault in this zone is seen only by phase element 51 on delta
side of transformer. Depending on the fault magnitude, the fault clearance time could be
in seconds! The position of CT cores is not of much relevance when all the cores are in
the same CT mould. However when different CTs are provided, the position of CTs have
to be chosen carefully. It is therefore suggested that as a general rule the position of
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CTs shall be decided such that almost every part / element in system is covered by a
unit protection to ensure fast fault clearance. Selection of correct relay and right
specification of CT only will not help fault clearance. The proper positioning of CTs is
also equally important.
Fig. 3
3.0 Dead Zone protection in Numerical Busbar Protection
Refer Fig. 4. Consider a typical sectionalised switchboard with two sources and a
Fig. 4
buscoupler. The buscoupler divides the entire bus in two sections viz. Bus – A and Bus -
B. The busbar differential protection for the bus is arranged to cover both the bus
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sections. Bus A differential protection zone is defined by the CTs – 1, 2, 3 and 4. Bus B
differential protection zone is defined by the CTs – 1’, 2’, 3’ and 4’. As seen in Fig.5, the
entire switchgear bus is fully protected with no blind zone. Both faults F1 and F2, lie in
the overlapping zones of Bus A and Bus B differential protection. For faults F1 and F2,
both the protection zones operate leading to shutdown of the entire bus.
Fig. 5
Thus, the advantage of overlapping of protection zones is positive disconnection of
faulty area / element. The disadvantage sometimes is that more breakers will be tripped
than the minimum necessary to disconnect the faulty element. If there were no overlap,
a failure in a region between zones would not lie in either zone and therefore no breaker
will be tripped. The overlap is the lesser of the two evils. However many times it is not
always possible to accommodate CT on both sides of the breaker particularly in metal
enclosed medium voltage switchgears. CTs in some cases are located only on one side.
Refer Fig 6.
Fig. 6
For fault F1, bus bar protection A would operate and trip incomer -1 (IC-1) and
buscoupler (BC) to clear the fault. But for fault F2 (Fig.7), the fault is fed by incomer-2
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(IC-2) even when IC-1 and BC has tripped. Bus bar protection B sees this as through
fault and will not operate. Such a point becomes a dead zone in busbar protection
scheme. In numerical busbar protection relays, the blind zone created due to physical
limitations is squarely addressed by dead zone protection. The positioning of CTs is not
of serious concern.
The dead zone protection is achieved with a simple instantaneous overcurrent function
and by monitoring of buscoupler breaker status. If the current is seen by the buscoupler
CT (CT 2 and 2’) even after opening of buscoupler breaker then a dead zone protection
operates. It trips IC-2 to clear the fault. This ensures
(a) Entire section of bus bar is fully protected without blind spots.
(b) Necessary breakers operate to isolate only faulted section keeping the healthy
section intact.
Fig. 7
Even if there is no physical limitation, it is not mandatory to locate CTs on either side of
buscoupler for busbar protection. This is particularly relevant for EHV substations, AIS or
GIS. CTs need not be located on both side of buscoupler breaker as given in Fig. 4.
They can be on one side of buscoupler as in Fig. 6 with dead zone protection
implemented in numerical relay. In some makes of busbar protection relay, dead zone
protection is not available as an inbuilt feature. It can still be engineered with overcurrent
function, breaker status and relay logics.
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c) Check dead zone creation during design with the given CT position. If dead zone
creation is unavoidable use dead zone protection feature instead of trying to locate
CTs on both sides of the breaker.
4.0 REF protection for Transformers
REF protection operation and REF protection for LV systems has been discussed in
detail in Ref [1], [2]. Certain aspects of REF protection for MV systems are also covered
in Ref [2]. While engineering REF schemes for resistance grounded system, following
aspects have to be taken care:
a) Through fault stability during phase faults.
b) Sensitivity for low earth fault currents.
Two types of REF protection can be implemented. These are:
a) High Impedance REF scheme.
b) Low Impedance REF scheme.
4.1 High Impedance REF scheme
In high impedance REF scheme, summated phase and neutral current are compared by
hardwiring and the differential current is then given to relay. Refer Fig.10. A resistance is
connected in series with the relay to ensure through fault stability. i.e., the scheme will
not operate for faults external to protected zone. Refer [2] for more details.
phase opposition with the neutral current. This prevents relay operation during external
faults.
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voltage during internal faults. Though metrosil is provided for protection against
these high voltages, it is not a good practice to use very high value of stabilizing
resistor.
4.4.3 Case 3: Using Low Impedance REF
With deployment of numerical relays, low impedance REF can be another alternative
for implementing REF protection of transformer with resistance grounding. As
explained in Cl 4.2 earlier, low impedance REF can be sensitive and at the same
time stable for through faults. CT requirements for low impedance scheme shall be
as per relay manufacturer recommendations.
4.4.4 Summary for Resistance grounded system
a) Neutral CT ratio shall be suitable for the system earth fault current to ensure
sensitivity.
b) Phase side CT ratio shall be suitable for rated phase current. Suitable IPCT to be
provided to match phase CT and neutral CT ratio.
c) For CT sizing, phase fault current shall be considered.
d) Phase CT and neutral CT ratio should not be selected based on the rated phase
currents. It has implications on the following (Refer Cl 4.4.2, Case-2):
i) Sensitivity of the scheme is not ensured.
ii) Stabilising resistor value required for through fault stability against external
phase faults is abnormally high.
e) Low impedance REF shall be used to reduce hardware like IPCT, metrosil,
stabilizing resistor.
As seen above numerical relay features like low impedance REF can help in
simplifying protection scheme design and optimize CT requirement.
5.0 Common conceptual fallacy in IPCT reflected impedance
Interposing CTs are widely used in two situations:
a) The rated current is different from CT secondary current like 1A CT to be
connected to 5A relay.
b) Current comparison protection schemes like Differential and REF schemes. Refer
Fig 15 shows the current distribution from an experiment where AT are fed from
only one side of IPCT. The burden connected on secondary side of IPCT is
1.68Ω. The primary current of IPCT is 2.A while the secondary current is only
3.42A due to saturation of IPCT. Nearly 6.58A (2x5 – 3.42) is consumed as IPCT
excitation current. The reflected impedance on primary side is 42Ω (52x1.68). A
very important point to note is that though the current transformation is far from
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ideal (3.42/2 = 1.71 instead of 5) voltage transformation is not too far away
from ideal (27.6/5.3 = 5.2 instead of 5).
Fig. 15
Fig. 16
Refer Fig 16 shows the current distribution from an experiment where AT are fed from
both sides of IPCT. The burden connected on secondary side of IPCT is 125Ω (typical
value of stabilising resistor used in high impedance differential schemes). The
interesting point to note is that both the current transformation (10.08/2.04 = 4.94) and
voltage transformation (45.3/9.1 = 4.8) are nearly equal to ideal value of 5. This is
achieved in spite of the presence of high resistance on secondary side of IPCT. This
brings out an important fact that concept of reflected impedance in case of IPCT should
be applied with care. i.e., it is valid only when ATs are fed from only one side of IPCT
and not when ATs are fed from both sides of IPCT. Otherwise none of the high
impedance differential or REF schemes with stabilising resistor will work.
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(The tests were conducted by Gopala Kannan, Sachin Suryavanshi and Mangesh
Sardal and their contribution is acknowledged).
The other salient point to note is that voltage transformation across any CT will be
always ideal under any conditions since mutual flux is common to both windings and
this is irrespective of any burden connected across the winding. But the current
transformation can vary widely from ideal depending on level of saturation. This is
the reason why voltage measurement method is preferable compared to current
measurement method for ratio check of CTs (Refer [4] for more details).
6.0 References
[1] “Protection of Low Voltage Auxiliary Transformer and Switchgear”, Dr K Rajamani
and Bina Mitra, December 2013, IEEMA Journal, Page 114 to 120.
[2] “Restricted Earth Fault Protection Practices”, Dr K Rajamani, January 2006, IEEMA
Journal, Page 92 to 95.
[3] “Realistic Specification for Current Transformer”, Dr K Rajamani and Bina Mitra,
January 2006, Tech-IT Seminar, Page I-22 to I-28.
[4] “Instrument Transformer Testing at site”, Dr K Rajamani and Bina Mitra, August
2008, IEEMA Journal, Page 61 to 72.
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Application of Capacitors
in Electrical Power Systems
Dr K Rajamani (Reliance Infrastructure Ltd)
and Bina Mitra (Reliance Industries Ltd),
MUMBAI
(November 2014, CAPACIT 2014 Conference,
IEEMA, New Delhi, Page 177 to 183)
Application of Capacitors in Electrical Power Systems
Dr. K Rajamani and Bina Mitra
Reliance Infrastructure Ltd. & Reliance Industries Ltd., Mumbai
1.0 Introduction
Capacitor and inductor are the two basic passive linear elements in power system
network. They are twin brothers with mirror image properties. In this article, fundamentals
of capacitor and reactive power from power engineer’s point of view are introduced.
Capacitor performance during various switching scenario is presented in detail. Some
finer points during practical implementation are brought out. Application of capacitors for
surge protection of rotating equipment is discussed. Finally a novel method of stability
testing of EHV transformers using capacitors is given.
2.0 Fundamental Principle
Any sudden change in the network results in redistribution of electromagnetic energy stored
in capacitor and inductor, often leading to transients. Two basic laws that govern the
transient behaviour of inductor and capacitor are:
The magnetic energy stored in inductor is (1/2) Li2. Current through inductor cannot change
instantly i.e., L (di/dt) can’t be infinite.
Corollary - Voltage across inductor can change instantly. This concept is used in
fluorescent lamp to initiate the arc by breaking the current through the choke.
The electrostatic energy stored in capacitor is (1/2) Cv2. Voltage across capacitor cannot
change instantly i.e., C(dv/dt) can’t be infinite.
Corollary - Current through capacitor can change instantly. Theoretically it could be infinite
(very high). This is the reason for flow of inrush current during capacitor switching.
3.0 Concept of Reactive Power and Reactive Power Compensation
The concept of reactive power
is brilliantly explained in Ref
[1]. Any electric circuit is
always a combination of
resistance, inductance and
capacitance. Refer Figure 1
and its associated table.
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As seen there are two components in instantaneous power. One is called the “Active
power”. Averaging of instantaneous active power is called Active Power =V Ι cosθ. Refer
Figure 2.
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4.0 Power Factor Correction and Reactive Compensation
The basic Power Flow Equation in power system is given below:
Figure 4
∆P = J1∆θ + J2∆V
∆Q = J3∆θ + J4∆V
In majority of practical cases, J2 <<J1 and J3 <<J4.
This leads to familiar Decoupled Power Flow equation:
∆P = J1∆θ ⇒ P - θ Loop
∆Q =J4∆V ⇒ Q – V Loop
The second relationship is the corner stone for reactive compensation to achieve Voltage
improvement.
Most of the electric loads are inductive in nature. They act as sink for reactive power.
Reactive losses in transformers and feeders are the other sinks for reactive power. As seen
above, reactive power flow strongly influences the voltage levels across the network.
Therefore, voltage levels and reactive power flow must be carefully controlled to allow a
power system to be operated within acceptable limits. While active power can be
transferred over hundreds of kilometres, reactive power cannot be transferred even over a
shorter distance without encountering voltage problems. Generators alone cannot meet the
reactive power demand in the system, because they are primarily meant for supplying
active power; transport of reactive power from generating station to load centres is not
practical. Higher reactive losses, if uncompensated, tend to drag the voltage below
stipulated limits. The efficacy of transformers taps in voltage control is limited because they
draw more reactive power from upstream sources to improve the downstream voltage. The
remedy is to provide reactive shunt compensation at all voltage levels locally using
capacitor banks. Reactive compensation at distribution level is discussed in Ref [2].
5.0 Transients during Capacitor Bank Switching
1.0
1
0.95
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.3
0.2
0.1
0
Deg 0 18 36 54 72 90 108 126 144 162 180
msec 0 1 2 3 4 5 6 7 8 9 10
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The source voltage waveform is shown in Figure 7.
Vsource
30
20
10
0
kV
-10
-20
-30
0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160
Icap
0.40
0.30
0.20
0.10
0.00
kA
-0.10
-0.20
-0.30
-0.40
sec 0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160
Icap
160
140
120
100
80
kA
60
40
20
0
-20
sec 0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160
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5.3 Switching of capacitor with small inductor to reduce inrush current
To reduce inrush current a small inductor (1%) is introduced in series with the capacitor.
XL / XC = 0.01 (1%)
XL = 0.01 x 74.3345
= 0.7433 Ω
L = XL / (2 x π x f )
= 0.0024 H
The network for simulation is shown in Figure 10. Inrush currents corresponding to voltage-
zero and maximum instant are shown in Figure 11 and Figure 12 respectively. It may be
noted that inrush current is limited; but transients persist for more time compared to case
without reactor.
S1
Vs R=XC/500
Icap XC
XL= 0.01XC
Icap
0.80
0.60
0.40
0.20
0.00
kA
-0.20
-0.40
-0.60
-0.80
0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160
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Icap
4.0
3.0
2.0
1.0
0.0
kA
-1.0
-2.0
-3.0
-4.0
0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160
Many times one capacitor is already in service and another capacitor in parallel is switched
on. Consider two identical capacitors (of same rating as considered in previous example i.e.
C = 42.8 μF, L = 0.0024 H, R = 0.1487 Ω) connected to 33kV source with source
impedance of 1.452 Ω and X/R = 20 as shown in Figure 13.
S1 S2
R=XC/500
I1 XC I2
XL= 0.01XC
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I1 I2
3.0
2.0
1.0
0.0
kA
-1.0
-2.0
-3.0
sec 0.00 0.20 0.40 0.60 0.80 1.00 1.20
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33 kV Capacitor switching is simulated at t = 0.105 sec, when source voltage is passing
through maximum. The source voltage and voltage at the reactor terminal are shown in
Figure 16.
During steady state, the voltage at reactor terminal is very small, i.e., VL = 0.01 x VP = 0.19
kV rms. However, during switching, the peak voltage across reactor may rise up to √2 x 19
kV. Hence, the reactor must have the same BIL as that of the capacitor.
VP VL
1.00
0.75
0.50
0.25
0.00
pu
-0.25
-0.50
-0.75
-1.00
sec 0.000 0.050 0.100 0.150 0.200 0.250 0.300 0.350 0.400
Capacitor banks are also provided at 415V for reactive compensation. Typically, 415V
APFC capacitor bank consists of 6 stages of 25 kVAR and 6 stages of 50 kVAR, the total
rating of each bank being 450 kVAR. Depending on the power factor of the load, capacitor
stages are switched in steps of 25 or 50 kVAR units automatically.
When switched on, a capacitor draws heavy transient inrush current, the magnitude of
which is highest when switching is done at the instant when voltage is passing through its
maximum. This inrush current gets further amplified if there are other capacitor stages of
the bank already in service. To limit this inrush current of incoming capacitor, a small inrush
limiting inductor coil is used in series with the capacitor. Studies were conducted to assess
the magnitude of inrush current with and without the inrush limiting inductor coil. Further,
the amplification of inrush current is also studied if there are a number of capacitor stages
already in service. The network from 415V source to capacitor bank is modelled in PSCAD
software on a single phase basis. The switching simulations have been done under
following conditions.
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c) Switching of a 25 kVAR capacitor stage. Other 11 stages (6 stages of 50 kVAR + 5
stages of 25 kVAR) in service.
d) Same as case (c) with inrush limiting inductor.
e) Switching of a 50 kVAR capacitor stage. No other capacitor stage is in service.
f) Same as case (e) with inrush limiting inductor.
g) Switching of a 50 kVAR capacitor stage. Other 11 stages (5 stages of 50 kVAR + 6
stages of 25 kVAR) in service.
h) Same as case (g) with inrush limiting inductor.
Typical PSCAD ouputs for Case (a) and case (c) are given in Figures 17 and 18. The
test results are summarized in Table 1. 1 pu = 56A for 25 KVAR and 112 A for 50 KVAR.
Case Cap. being Inrush limiting Other 11 stages Peak Inrush
No. Energized in kVAR Inductor (Y/N) present (Y/N) Current (pu)
a) 25 N N 18.135
b) 25 Y N 16.583
c) 25 N Y 64.795
d) 25 Y Y 33.449
e) 50 N N 12.914
f) 50 Y N 11.757
g) 50 N Y 51.378
h) 50 Y Y 23.338
Table 1
From the above, following is concluded:
a) The presence of inductor coil does reduce the magnitude of inrush transient current.
b) The magnitude of inrush current is amplified two times if other capacitor stages are already in
service and inrush limiting inductors are present [Compare cases (b) and (d); cases (f) and
(h)].
Icap
20.0
0.000
15.0 -0.799
10.0 -0.799
Min -16.768
5.0
Max 18.135
0.0
pu
-5.0
-10.0
-15.0
-20.0
sec 0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.064
0.148
0.084
pu
0
-20
-40
sec 0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.064
0.148
0.084
Ιswitch Ιss
C1 C2 C3 C4 C5 C6
(pu) (pu)
Switched NA NA NA NA NA 11.757 NA
Avail. Switched NA NA NA NA 14.966 15.677
Avail. Avail. Switched NA NA NA 17.833 9.744
Avail. Avail. Avail. Switched NA NA 19.486 6.942
Avail. Avail. Avail. Avail. Switched NA 20.625 5.343
Avail. Avail. Avail. Avail. Avail. Switched 21.464 4.327
Table 2
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Recording at site during APFC switching is shown in Figure 19.
R IR
XC
XC XC
IY
Y
B
IB
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2
3VP
MVAR1 =
XC
Under one phase open condition
3VP
I 2 = I RY = = 0.866 I 1
2X C
2
3VP
MVAR2 = = 0.5MVAR1
2X C
Hence under one-phase open condition, line current will reduce to 86.6% and VAR delivery
will drop to 50%.
Since over current protection will not pick up, the condition can go undetected for a long
time with capacitor supplying only 50% percent of its capacity, thus not achieving the
desired voltage improvement and power factor correction.
SCADA is implemented in Reliance Mumbai Distribution system. In SCADA, unbalance in
line currents is evaluated for every feeder including capacitor feeder. If the unbalance
exceeds a set value, say 30%, it gives an alarm to operator for manual action. In this way,
single phasing in capacitor feeder will not go undetected.
Incidentally during SCADA implementation, for capacitor feeders, only the current and
KVAR shall be logged and displayed. KW shall be forced to zero. It is not possible to
accurately measure KW in capacitor feeder at site. Expensive tan delta measuring
equipment like Schering bridge is used rather than conventional meters for this purpose in
works.
Similarly measuring KW and KWHr in unloaded EHV cable (basically a capacitor) feeder
using conventional meters will give highly erroneous readings. If the measured current is
less than a specified current, KW and KWHr readings shall be forced to zero to avoid
ambiguity in interpretation.
9.0 Surge Capacitor
Windings of rotating machines are at risk due to steep fronted over voltages, particularly the
end turns towards line terminals. A capacitor with surge arresters provide surge protection
against sudden voltage rise/surge.
In case of generator, a capacitor and surge
arrestor combination is used for surge protection
of windings. It is of the order of 0.125 µf or
0.25 µf. A typical surge capacitor application
used for winding protection against high voltages
is shown in Figure 21.
Figure 21 Surge Capacitor
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In Generator Circuit Breakers, capacitors are used either on one side or on both side of
breaker to limit the transient voltage recovery voltage (TRV) within acceptable limits. The
voltage refraction and reflection of steep wave-fronts are minimised due to capacitor, and
high frequency re-strikes are eliminated. GCB with surge capacitor on both the sides is
shown in Figure 22.
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reduce the impedance presented to testing source. Since the object under test
(transformer) is almost a reactance, it can be partly compensated by a capacitance in
series. Refer Figure 24.
The test current with capacitors is almost 10 times the current without series capacitor
leading to more reliable scheme checking. This has been successfully demonstrated in
Reliance Mumbai transmission. Details are given in Ref [3]
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POWER QUALITY
OVERVIEW –
PRACTICAL ASPECTS
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(May 2016, IEEMA Journal, Page 73 to 78)
POWER QUALITY OVERVIEW – PRACTICAL ASPECTS
Dr. K Rajamani
Reliance Infrastructure Ltd., Mumbai
1.0 INTRODUCTION
Power quality has gained increased importance in power industry in the last two
decades. The proliferation of sensitive electronic devices and sophisticated automation
equipment in ICE (Information, Communication & Entertainment) driven modern
economy calls for a “Good Quality Power Supply”. The question which immediately
comes to our mind is what we mean by “Quality Power Supply”? From a utility point of
view it may be defined as reliable and continuous power supply. From a user perspective
quality power may be defined as uninterrupted power supply at specified voltage and
frequency with minimum distortion from sinusoidal waveform that will ensure proper
functioning of his equipment. Users are now more informed of power quality issues as
the failure of highly sensitive process control / electronic devices has severe
consequences in terms of time and cost. However an utility is a part of large integrated
power system spread geographically over vast area and user has to be aware what the
utilities can deliver practically considering external disturbances (mostly weather related)
and internal failures(equipment forced outages). In brief, utility can’t supply GWs of UPS
quality of power and the user must factor this into account when he designs his internal
system.
In the last two decades vast number of articles have appeared on Power Quality issues
covering voltage variations like sags, swells and interruptions, transients, flicker, supply
unbalance and of course the most dreaded word – Harmonics. IEEE Std 519 has
become a Swiss Army Knife used by customers, regulators and utilities to enforce
‘Harmonics Discipline’ as per their interpretation. The focus of this article is not so much
on stating the fundamentals which are well known but on knowledge and practical
experience derived from data based on actual measurements done at site.
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2.0 Voltage dips
This is one of the frequent problems faced by many users. The user complaint is that the
voltage dip in utility supply results in tripping of critical equipment and stoppage of
process. However dips caused due to faults in power system can’t be avoided. In highly
meshed integrated power network, faults in one part of system causes voltage dips in
other neighbouring parts of system. The first step towards mitigation is to measure the
dips. Reliance supplies power to Mumbai consumers through Mumbai Distribution
Business (MDB). Distribution is done at 11kV and 0.415kV level. Bulk power is brought
to Mumbai at 220kV by Mumbai Transmission Business (MTB) of Reliance and further
stepped down to 33kV for supply to distribution system. Power Quality Cell was
established in MDB in 2005. PQ meters (PQ-ID A-eberle) were installed at strategic
stations feeding high end consumers to monitor 11kV voltage. Later PQ meter was
installed at 220kV bus of one of the transmission stations of MTB to monitor grid voltage.
Any dip exceeding 10% is instantly captured. The readings are downloaded every
month, analysed and a report is generated every month. Sample report for 220kV
monitoring is shown in Tables 1 & 2. Similar report is generated for dips in 11kV. If any
customer complaints regarding dip in supply voltage, the PQ meter data is useful in
identifying source of problem. Typically one dip per day can be expected in utility
distribution system. The duration of dip depends on quality of protection system
functioning in utility. In Reliance network, EHV faults are generally cleared within 80
msec and MV faults are cleared within 120 msec. This gives a clue to the customer that
equipment in his premises should have the capability to ride over these transients which
are unavoidable. In design stage, the customers should plan for a ride through of at least
300 msec. It may be emphasized that the customers should do a comprehensive audit of
equipment and identify which part of equipment really needs ride through facility. In a
sophisticated production process only the controllers may be vulnerable and may require
ride through capability / UPS supply. Conventional auto-change over schemes (break
before make) may suffice in majority of cases. In this way quality power is ensured at
minimum cost.
Table 1
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Prefault Vol Postfault % Vol Duration
Sr No Date Time Phase Location Remarks
in kV Vol in kV Dip msec
220kV
1 08-12-15 00:17:29 R-N 130.96 25.9 80.22 90 Internal Aarey-Borvili
line fault
……. ……. ……. ……. ……. ……. ……. ……. ……. …….
Bus fault at
6 10-12-15 19:52:22 Y-N 130.55 82.84 36.55 70 External
Padge
……. ……. ……. ……. ……. ……. ……. ……. ……. …….
400kV
Kalwa1 –
13 31-12-15 18:10:12 B-N 132.49 91.61 30.86 90 External
Padge line
fault
Table 2
In some customer installations, it is found that voltage spikes are induced by internal
equipment. For example, at a particular location voltage spikes due to APFC switching is
shown in Fig 1. Almost 1000 incidents were recorded by PQ meter (Hioki) in 14 hour
period, i.e. almost one incident every minute. It is desirable in these cases to increase
the ‘dead band’ and reduce APFC switching incidents.
Fig 1
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3.0 Harmonics
Pre 1980s, ‘Ferro-resonance’ was used as scapegoat to apportion blame on unexplained
electrical disturbances. Now this is replaced with ‘Harmonics’. From inadvertent tripping
to increase in losses is attributed to harmonics. To really understand what is happening
in the field is to deploy the PQ analyser and capture the data. Some of the case studies
from field data are presented here.
Ι = Ι
The procedure outlined below is based on “IEEE Std C 57.110 - IEEE recommended
practice for establishing transformer capability when supplying non-linear load”. The first
step is to establish ‘K factor’. It is defined as follows:
∑
= ∑
For pure sinusoidal waveform, KF = 1. Higher the value of KF, higher is the harmonic
content. Most of the PQ meters directly display KF phase wise. From KF, Eddy current
loss factor (PEC) is obtained using standard graphs. The average values of PEC for
different values of KF are given in Table 3. Derating Factor (DF) is given by:
= …..(1)
KF 1 2 3 4 5 6 7 8 9 10
PEC 1.0 0.94 0.89 0.85 0.81 0.78 0.75 0.72 0.7 0.68
Table 3
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To verify the adequacy of transformer capacity to supply non-linear loads, PQ meter was
deployed in an IDC (International Data Centre) at Mumbai which has large population of
non-linear loads. Readings were taken on a 11/0.415kV, 2000KVA transformer feeder.
The measured K factor is 10. From Table 3, PEC = 0.68. From Eqn (1),
DF = 0.46
The peak load drawn during monitoring period is 12MW (Fig 5). The fault level of 33kV
supply bus is about 833MVA. The expected unbalance in supply voltage is given by the
following formula (as per IEC 61000-2-12, Cl 4.6):
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Fig 2
Fig 3
Fig 4
6 of 12
12
Active Power- 12MW
9
P (MW) 6
3
0
-3
Q (MVAR)-6
Reactive Power - - 3MVAR
-9
18:00 18:04 18:08 18:12 18:16 18:20
P Q Time (HH:MM)
Fig 5
Fig 6
In case of voltage harmonics, measured THD is of direct use as the voltage is near rated
value irrespective of load current.
However, measured THD of current harmonics is not directly interpretable as the current
at the time of measurement may vary from small value (almost unloaded feeder) to a
maximum (rated current of connected equipment). Hence IEEE Std 519 has introduced a
term TDD (Total Demand Distortion) which is a normalized value based on rated current
of equipment and fault level of source. If THD of no load current of transformer is
measured, it could be even 100% but the fundamental current itself is very low (less than
1% of rated current).
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The point is clarified with following example.
Rated Current of equipment RAT = 200A.
Allowable TDD as per standard, say = 20%
= 0.2 x 200 = 40A
On the day of spot measurement,
Current drawn by load, L = 50A
Measured THD = 50%. Even though THD appears alarmingly high, it is still with limits.
Measured harmonic current = 0.5 x 50 = 25A which is less than allowable limit of 40A. In
this case, even THD of 80% permissible.
TDD calculation for traction load is shown in Table 4 and time series plot is given in Fig
7. Measured TDD is well within allowable limits.
Fig 7
Rating of traction transformer = 20MVA
Rated voltage = 33kV
Maximum demand Load Current = L = 20/33 = 0.6kA
Short Circuit Level at 33kV = SC = 15kA
SC / L = 15 / 0.6 = 25
As per IEEE Std- 519, acceptable limit of TDD for 20 < SC / L < 50 = 8%
Measurands by PQ Meter
Time TDD (%)
Current THD (%) Current (A)
HR:MT
R Y B R Y B R Y B
18:00 11.8 5.8 6.1 30.7 195.6 186.2 0.6 1.89 (*1) 1.86
18:01 11.8 7.0 6.9 30.9 162.8 159.9 0.6 1.87 1.83
……. ……. …… ……. ……. ……. ……. …… ……. ……
18:20 10.9 8.3 7.7 31.9 128.8 132.3 0.57 1.76 1.68
(*1) 5.8x195.6/600 = 1.89
Table 4
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3.3 LED lights and harmonics
In the last few years LED lighting is introduced in mass scale as part of loss reduction
and energy efficiency drive. This is actively supported by both central and state
governments. But LED lights without proper inbuilt filters are great harmonic polluters
and load power factor is also low. LEDs with large difference in Power Quality are
available in market. For sample study, LEDs of different make and rating were selected
for testing using a PQ meter. For illustrating the contrast, current waveforms are shown
in Fig 8 & 9, one a series of spikes and the other near sinusoidal. The results of test
(input power, THD and PF) are summarized in Table 5. There is a wide variation in
power quality. It is desirable that statutory bodies assign star ratings to LEDs of different
makes and types based on output lumen per Amp, THD and PF. The star ratings can be
used for quantum of subsidy if contemplated.
Fig 8
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Fig 9
THD
Make Watt PF
Ct(%)
1 3.7 183 0.45
2 9.4 154 0.50
3 10.7 166 0.50
4 29.7 35 0.94
5 22.4 35 0.93
6 14.8 6 0.96
Table 5
3.4 Power Quality Standard for Utility Supply
A very useful standard for practical applications is “BS - EN 50160:2000 Voltage
characteristics of electricity supplied by public distribution systems”. The limits and
tolerances of important phenomena that can occur from supply side are summarized in
Table 6.
Supply voltage Acceptable Measurement Monitorin Acceptance
phenomenon limits Interval g Period Percentage
49.5Hz to 50.5Hz
Grid Frequency 10 S 1 Week 95%
47Hz to 52Hz 100%
(a) Regarding grid frequency, implementation of ABT and penal cost for non-compliance has
dramatically improved the grid frequency profile in India. Sample frequency profile for
Western Region is shown in Fig 10. The frequency is between 49.5 and 50.5 for almost
100% of time.
Fig 10
(b) The acceptable limits for voltage limits for slow changes as well as permissible number
of dips are wide.
(c) Customer equipments shall be designed with adequate capability to ride over voltage
dips.
(d) The measurement interval and monitoring period for voltage unbalance and harmonic
measurement are substantial. For example, violation over the permissible limits for 5% of
time (8.4 hours in a week) is permitted. This is based on the important fact that
harmonics is not a transient phenomena but a steady state one and ultimately results in
increased heating. Value judgment regarding harmonics should not be based on
measurements taken over a few hours but based on performance over a longer period
like a week.
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4.0 CONCLUSIONS
The deleterious effects of poor power quality have necessitated study and investigation
of power quality issues. The main tenet of this article is to bring out the actual facts by
making measurements at site. Results of few case studies are presented. Critical
remarks are made on the obligations by utility and consumer. If many utilities, railways,
large industrial plants (like steel plants) and variety of consumers (like IT parks, Malls,
etc) publish data on actual site measurements, these results could be the basis for future
course of action either for curative solutions or for forming new regulations. Also
availability of actual site measurements from a variety of sources can spur researchers
to come out with solutions for ‘real life problems’.
5.0 ACKNOWLEDGEMENTS
Bina Mitra was one of the core members when Power Quality cell was established in
Reliance. She had done extensive work at various customer sites resolving PQ issues.
Mohan Waingankar and his team contributed for voltage dip monitoring at EHV level. Vini
Vazhappully’s help in analyzing the data pertaining to Metro supply is acknowledged.
Methil Menon furnished data on performance of LED lamps.
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PARALLEL OPERATION OF
TRANSFORMERS WITH LARGE
NON-IDENTICAL TAPS FOR
REACTIVE POWER
COMPENSATION
Dr K Rajamani & Abhijit Mandal
Reliance Infrastructure Ltd., MUMBAI
(June 2016, IEEMA Journal, Page 94 to 98)
Parallel Operation of Transformers with Large Non-identical Taps for
Reactive Power Compensation
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During night time, when the PV plant is down, small auxiliary power to the extent of
500KW is drawn over the Deechu – Dhursar EHV line. In the vicinity of plant, MV or
LV lines are not present that could have supplied the auxiliary power. Tariff meter at
Deechu substation is used for billing purpose towards import of power from grid to
plant. The lightly loaded EHV line generates not so insignificant capacitive charging
MVAR. In the present case, assuming 0.14MVAR/KM for line charging, the 32KM
long line will generate about 4.5MVAR. Depending on the actual voltage at which
2
EHV line operates, charging VAR will vary (proportional to V ). Though the active
power drawn on the line is (maximum) 0.5MW, because of charging VAR of line, the
tariff meter at grid station registers maximum demand of about 5MVA. Assuming
demand charges of Rs 160/KVA/month, fixed charges work out Rs 8 lacs per
month.
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2.0 Analysis prior to site testing
Before attempting this novel exercise at site, extensive analytical and simulation
studies were done for parallel operation with different taps to estimate the differential
voltage to be kept to reduce the demand at grid substation to less than 1 MVA.
Parameters of Step Up Transformer (SUT) are given below:
Rating: 50 / 60 / 75 MVA (ONAN / ONAF / OFAF)
Voltage: 220 / 33 kV
Tap Range: ±10% in steps of 1.25%
Tap 1 → 242 / 33 kV
Tap 9(N) → 220 / 33 kV
Tap 17 → 198 / 33 kV
Rated Impedance on 75 MVA: 11. 6% on Tap 9 (Nominal)
: 12.08% on Tap 1
: 11.70% on Tap 17
For simulation purposes, transformer impedance is considered as 11.8%.
Base current ΙB = 75 / (1.732 x 33) = 1.312 kA
2.1 Permissible tap range to avoid overfluxing
During the testing, transformers should not be subjected to over fluxing condition [1].
The design flux density is 1.7T at all taps. Testing was planned after 7PM when the
PV plant shuts down. Based on recent records of 220kV grid voltage profile after
7PM, the maximum grid voltage expected during testing was 230kV. For applied
voltage of 230kV, the operating flux density at different taps is shown in Table 1.
Tap No 1 5 9 10 11 12 14 17
LV Vol kV 33
Table 1
For example:
Operating flux density at Tap 1 = (230/242) x 1.7 = 1.62T
Operating flux density at Tap 9(N) = (230/220) x 1.7 = 1.78T
Operating flux density at Tap 17 = (230/198) x 1.7 = 1.97T
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The above gives a clue that initially keep the tap of one transformer at 9 and
progressively change the tap of other transformer towards 1 (positive maximum). In
this way, there is no danger of over fluxing. If the demand from Deechu to Dhursar
does not fall below 1MVA, even after keeping the tap at 1 on one transformer,
change the tap of other transformer towards 17 (negative maximum). But in this case
we must ensure that operating flux density does not exceed saturation flux density of
1.9T. As a measure of abundant caution, it was decided to restrict operating flux
density to below 1.85T. This corresponds to a tap 12. Hence the tap range available
is 1(+10%) for one transformer and 12(-3.75%) for other transformer. Studies were
done varying the taps within this permissible range.
ΔQ = 5 / 75 = 0.0667pu
XT = 11.8% = 0.118pu
Let differential voltage when taps of the two transformers are non-identical = ΔV
Refer Fig 2. When switch S is closed, circulating current flows. Refer Cl 6.2 [2].
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The approximate voltage difference required is 12.55%. This will create circulating
current that will produce reactive loss of 5 MVAR.
This is verified by detailed load flow simulation described in next section.
Next, tap of SUT1 is kept at 8 (+1.25%) while that of SUT2 is unchanged at 9. Refer
Table 2 and Fig 4. The circulating current between the transformers is 69A which
produces reactive loss. The demand from grid reduces to 4.993MVA.
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Reactive Compensation Demand from Grid
Tap No (%) Differential ΙCIR Amps
MVAR MVA
Voltage
SUT1 SUT2 (%) Calculated Measured Calculated Measured Calculated Measured
Table – 2
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In Fig 5, tap of SUT1 is at 1 (+10%) while that of SUT2 is at 9. The circulating current
is 505.5A. The demand from grid reduces to 2.44MVA.
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3.0 Testing at site
The above theoretical analysis gave us confidence to go ahead with testing at site.
Before starting the test, all the existing switchyard protections and schemes were
checked and corrective actions where ever required were ensured to prevent
inadvertent tripping during testing. A template was made to note down the following
for each set of taps:
• Tap numbers of SUT1 and SUT2
• Grid Voltage
• MVA and pf from grid as registered in tariff meter at Deechu
• Currents on 33kV side of transformers
• OTI and WTI readings
• Operating current and restraining current as registered by differential
protection for each transformer.
Automatic control of OLTC was disabled. Tap changing was done locally. Since this
type of testing is one of a kind and rarely attempted before, engineers were
stationed locally near the transformers to notice any abnormal increase in vibration
or noise during testing.
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3.1 Measurement of circulating current
On 33kV side, phase currents (magnitude) for both transformers are measured. The
circulating current is derived as follows:
1 1 1
Three phase currents from SUT1: ΙR , ΙY , ΙB
2 2 2
Three phase currents from SUT2: ΙR , ΙY , ΙB
1 1 1 2 2 2
Measured Circulating current ΙC = (ΙR + ΙY + ΙB + ΙR + ΙY + ΙB ) / 6
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(iii) Tap of SUT1 is changed to 7(+2.5%) while tap of SUT2 is unchanged.at 9. The
measured values are:
Circulating current = 140.17A
Demand = 4.73MVA
Power factor = 0.043
MVAR = 4.7256
Reactive compensation realized = 4.8505 – 4.7256 = 0.1249MVAR
(iv) Similar measurements were taken till SUT1 tap is at 1(+10%) with tap of SUT2 is
unchanged at 9. The demand has come down to 2.485MVA (Refer Table 2). Next,
the tap of SUT2 was raised to 10 and then to 11 (-2.5%) with tap of SUT1 at 1. The
measured values are:
Circulating current = 647.1A (49% of ΙRAT)
Demand = 0.715MVA
Power factor = 0.214
MVAR = 0.6984
Reactive compensation realized = 4.8505 – 0.6984 = 4.1521MVAR
(v) Measured reactive compensation for differential voltage of 1.25% is 0.0402
MVAR {Refer Cl(ii) above}. When differential voltage is increased ten times (12.5%),
{Refer Cl(iv) above} the measured reactive compensation increases by almost 100
times to 4.1521 MVAR. This exponential increase in reactive compensation
2
(proportional to ΙC ) with increase in differential voltage can be seen from Fig 7.
(vi) Further increase in tap of SUT2 to Tap 12 will make the drawl from grid reactive
but the demand will be almost the same with tap of SUT2 at Tap 11. Hence the
testing was terminated with taps of SUT1 and SUT2 at Tap 1 and Tap 11
respectively.
(vii) With tap of SUT1 at 1 and tap of SUT2 at 11, the goal to get the demand at
Deechu below 1MVA is achieved. This corresponds to a differential voltage of 12.5%
and is in line with analytical predictions.
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(viii) Comparisons between calculated values (from load flow studies) and values
obtained from test at site are shown in Fig 7, Fig 8 and Fig 9. The calculated and test
values are in close agreement.
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Minor errors could be attributed to following:
• Calculated values assume constant voltage on EHV side. During
measurement at site, grid voltage is not steady and varies when readings are
taken at different instances of time. Grid voltage varied between 225.6kV and
227.4 kV during the testing period.
• Calculated values assume constant impedance at all taps. In practice, there
is a small variation in impedance at different taps.
• Since the quantity measured is low (less than 5 MVA at 220kV), inherent
meter error can’t be avoided.
(vii) During the entire testing duration transformers were operated under ONAN
conditions. WTI and OTI readings of both the transformers were monitored. The
maximum recorded values were 45°C and 42°C for WTI and OTI. These are much
below the alarm and trip settings which are in the range of 90°C to 100°C.
4.0 Acknowledgement
The authors acknowledge valuable inputs received from Sanjiv Srivastava on over
fluxing aspects.
The authors thank Sonu Karekar for conducting the load flow studies.
The authors acknowledge the contribution of the site team (K Sheshadri, Anil Jain,
Alpesh Prajapati, Amit Jain, Deepak Paswan and Shivdan) at Dhursar for helping to
conduct this unique test successfully and safely.
The authors are grateful to Tanvi Shrivastava. The technical support extended by her
greatly facilitated in getting the experiment through at site.
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5.0 Conclusion
The conventional wisdom during parallel operation of transformers is to keep the
taps of both transformers identical. Specific master – follower control schemes have
been developed for OLTC operation to achieve this ‘golden rule’. The main reason is
to avoid circulating current between transformers which only adds to heating of
transformer. In the present case, the ‘golden rule’ has been deliberately broken. The
taps of both transformers are kept widely different to circulate substantial current
between the transformers. The circulating current produces reactive power loss and
the effect of shunt reactor is achieved without a physical reactor being present. The
reactive loss in transformer compensates capacitive VARs produced in EHV system.
This has been successfully demonstrated at site at 220kV level. In India, this may be
one of the few instances where parallel operation with such large deviation in taps at
EHV level has been attempted. The same idea could be extended by system control
operators for mitigating over voltage problems even at grid levels. Another
interesting application could be for testing Differential / REF schemes passing
substantially large primary currents.
6.0 References
[1] ‘Transformer engineering – Design and practice’, S V Kulkarni and S A Khaparde,
Marcel Dekker, 2004.
[2] ‘Power transformers - Application guide’, IEC 60076-8, 1997
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CONCEPTUAL
CLARIFICATIONS IN
ELECTRICAL POWER
ENGINEERING
Part-1
Dr K Rajamani,
Reliance Infrastructure Ltd., MUMBAI
(August 2016, IEEMA Journal, Page 69 to 80)
Conceptual Clarifications in Electrical Power Engineering – Part 1
K Rajamani, Reliance infrastructure Ltd
1.0 Introduction
Fig 1
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The instantaneous power waveform is illustrated with a numerical example in
Fig 2.
Time (ms)
Fig 2
There are two components in instantaneous power. One is called the “Active
power”. Averaging of instantaneous active power is called Active Power =V Ι
cosθ. This is always positive (0,8 in Fig 2) and instantaneous real power
oscillates around this value. It does the useful work.
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If this is the case, what is meant by reactive power loss? Refer Figure 3.
Instantaneous reactive power waveforms at sending end and receiving end are
shown. The decrease in amplitude while delivering reactive power is termed as
reactive power loss.
Fig 3
The under lying concept is further illustrated with an example. Consider a single
phase network with only reactive elements as shown in Fig 4. Let VS = 230V;
X1 = 1.26Ω; X2 = 3.77Ω.
Fig 4
(QS). But the average values of QS and QR are still zero as they oscillate around
X axis.
Fig 5
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From simulation, QS = 10.52KVAR and QR = 7.89KVAR. The reactive power
loss = 10.52-7.89 = 2.63KVAR.
2
Reactive power loss is also given by Ι X1.
The sending end voltage (VS) and receiving end voltage (VR) are shown in Fig
5. The reduction in voltage at receiving end is due to voltage drop in reactor.
Sonu Karekar’s help in PDCAD simulation is acknowledged.
Fig 6
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Variation of sending end voltage for a specified (100%) receiving end voltage at rated
MVA for different pf is shown in Fig 7. If load is drawn at 0.9 pf or better, even at full
load, the regulation is less than 5%. Below 0.8 pf, regulation increases rapidly and
reaches 13% (impedance value) at ZPF. It is important to note that magnitude of
2
current drawn (Ι) is same and hence reactive loss (Ι X) in transformer is same in all
cases.
Fig 7
The vector diagram for two extreme cases, UPF and ZPF, are shown in Fig 8. If
current is at UPF, the voltage drop (ΙX) is in quadrature with VR and resultant VS
Fig 8
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Consider another example shown in Fig 9. Transformer parameters are as below:
400 / 11.5 / 11.5 kV; 90 / 45 / 45 MVA
Fig 9
Impedance on 90 MVA base:
HV- MV1: 21.76%
HV-MV2: 21.61%
MV1-MV2: 41.12%
Load at each MV bus = 45 MVA at 0.8 pf = 36 + j 27
The resulting voltages for above loading are given below:
VH = 100%; VMV1 = VMV2 = 96.2%
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4.0 Effectively grounded system
Power supply to Mumbai is derived through multiple voltage transformations.
The bulk power is stepped down at Transmission Stations. A typical
Transmission Station (T/S) has a number of 220/33 kV, Star – Zig Zag
transformers. The Star neutral is solidly grounded whilst Zig Zag neutral is
grounded through NGR (Neutral Grounding Reactor). Each transformer feeds
5 to 6 Receiving Stations (Refer Fig 10).
Fig 10
At the Receiving Station (R/S), step down transformer has the following
rating: 33/11 kV, 20MVA, Delta – Zig Zag. Secondary neutral is solidly
grounded. Each transformer feeds 5 to 6 Ring Mains. Each Ring Main serves
5 to 10 Sub-Stations. (Refer Fig 11). At each Sub-station, 11/0.44 kV
Distribution Transformers (DT) step down power and feed LT distribution
system.
At Transmission Stations, secondary of transformer is ‘effectively grounded’.
At Receiving Stations, secondary of transformer is ‘solidly grounded’. The
meaning of ‘solidly grounded’ is that there is no intentional intervening
impedance present between the transformer neutral and ground. It may be
noted that ‘solidly grounded’ system is a subset of ‘effectively grounded
system’. A ‘solidly grounded’ system is ‘effectively grounded’ but an
‘effectively grounded’ system need not be ‘solidly grounded’.
The two relationships generally used for characterizing effectively grounded
system are given below. Refer Cl 5.0 [4].
a) KF ≥ 0.6.
= Ι1P / Ι3P
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This is frequently used by field engineers as it is easy to understand and
implement.
For solidly grounded system, KF ≥ 1.0.
Ground fault is simulated on Phase R very near to Bus1 (F1 in Fig 10). From
results of simulation,
Ι1P = ΙR = 10.18 kA
KF = 10.18 / 14.6 = 0.7
Since KF > 0.6, the system for this fault is effectively grounded.
This can be reconfirmed from voltage rise on healthy phases during fault.
VR = 0
VY = VB = 22 kV (116%)
EFF = 1.16 < 1.4
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Case 2
The same example is repeated with ground fault (R Phase) on cable at 3.6 KM
away from Bus1 (F2 in Fig 10). The cable parameters used for simulation are [5]:
2
Cable size: 3C x 400mm Al
The voltages at Bus1 for far end fault are given below:
VR = 9.39 kV (49%)
VY = 22.13 kV (116%)
VB = 19.91 kV (105%)
EFF = 1.16 < 1.4
This brings out an important fact that even though ground fault current is only
40% of three phase fault current at Bus1 (5.88 / 14.6 = 0.4), the voltage rise at
the Bus1 is still within limits (<1.4 pu). Hence all other feeders connected to Bus1
do not experience over voltage.
Case 3
Refer Fig 11 (R/S). Transformer rating is 20 MVA, 33/11 kV, Delta – Zig Zag,
ZP = ZN = 12.5%; Z0 = 3%.
Fig 11
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Three phase fault current at Bus1 = Ι3P = (20/0.125) / (√3X11) = 8.4 kA
Case 3.1
Ground fault is simulated on Phase R very near to Bus1. From results of
simulation,
Ι1P = ΙR = 11.25 kA
KF = 11.25 / 8.4 = 1.3
The reasons for KF much greater than 1 are: (i) primary is delta connected (ii)
secondary is solidly grounded and (iii) zero sequence impedance is much smaller
(3%) as secondary is Zig Zag connected.
VY = VB = 5.6 kV (88%)
EFF = 0.88 < 1.4
The system is effectively grounded for fault very near to Receiving Station bus.
None of the connected feeders will experience over voltage.
Case 3.2
In Fig 11, a sample ring main is considered for simulation. It has 7 substations
and distance between substations is 500 meters. The cable parameters used for
simulation are [5]:
2
Cable size: 3C x 300mm Al
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The phase voltages at faulted Bus 8, intermediate Bus 5 and Receiving Station
Bus 1 are shown in Table 2.
(i) At the remote Bus 8, EFF > 1.4, hence locally it is ‘non-effectively grounded’.
(ii) At intermediate Bus 5, EFF is marginally less than 1.4, just managing to be
categorized as ‘effectively grounded’.
(iii) At the Receiving Station Bus 1, EFF is ≤ 1 and it is ‘effectively grounded’.
From results of above case studies, the following observations are made:
a) Irrespective of fault location, EFF at Receiving Station is ≤ 1.0. This has
important implication that at Receiving Station, voltages of un-faulted phases do
not rise above normal phase voltage. Hence voltage of other feeders (Ring
Mains) connected to the bus will not experience over voltage.
b) As the fault location is moved away from Receiving Station, EFF at remote
location is higher. It can cross the threshold limit of 1.4. At the remote locations it
is no longer effectively grounded system. But in substations closer to Receiving
Station even on the faulted feeder, EFF < 1.4. Thus over voltage is limited to
local area near to faulted point.
The standards recognize this fact. Even in case of solidly grounded system, some
parts of system may not be effectively grounded for particular fault location. The
aim of solid grounding is to limit over voltages to local areas and over voltages
are not felt globally over entire system for fault in any one location.
In this context, the relevant extract (Cl 3.3) from the IEEE Guide [6] is reproduced
below:
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“The overvoltage on un-faulted phases is also of concern because it is applied to
the equipment of customers served from distribution transformers connected from
phase to neutral on four-wire systems. Thus, even if arrester application is not a
limiting factor, the EFF must not be allowed to increase to a level that can impose
intolerable over voltages on customer equipment. As a rule of thumb, EFF at the
substation should not exceed 1.25, which is obtained approximately when X0/X1
= 2. Preferably EFF should not exceed 1.1, which requires an X0/X1 of 1.3 or
less. At locations remote from the substation, the EFF will exceed these values
because of the effects of line impedance. However, the lower values at the
substation are desirable to mitigate the effect of the line impedance and to
localize the over voltages near the fault location rather than requiring the whole
system to withstand them. It is realized however, that higher X0/X1 ratios have
been used satisfactorily”.
It is possible to choose NGR value so that KF = 0.4 to 0.5, with EFF nearly equal
to 1.4 for faults very near to source transformer, anticipating lower ground fault
current. But in this case, no margin is available in EFF. For any fault even slightly
away from transformer, voltage at local substation will rise resulting in EFF > 1.4.
This is the reason why the standards recommend that for effectively grounded
system, NGR is sized such that KF ≥ 0.6.
For academically oriented, a more precise definition for effectively grounded
system is that (X0 / X1) ≤ 3 and (R0 / X1) ≤ 1. The definitions given above for KF
and EFF will suffice for use by practicing engineers.
Summarising:
(i) Size NGR based on KF ≥ 0.6 for a ground fault on terminal of transformer
(ii) Grounding effectiveness at remote locations is based on evaluating EFF at
these locations
(iii) Irrespective of type of grounding, use 100% arrestor for voltages 33kV and
below.
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More than 70% faults are single phase to earth faults. It is important to positively
identify and isolate these faults. Current based earth fault protections are more
sensitive and selective than voltage based system.
In solidly grounded system high magnitude of earth fault current is always
ensured for faults anywhere in the system. It is easy to design sensitive earth
fault detection system. However the damage at fault point could be severe. Also
equipment which experiences the let through current, undergoes higher dynamic
stress.
If we restrict the earth fault current below a certain level by introducing an
impedance in the neutral, the healthy phase voltages rise to L-L values thereby
stressing the insulation of all equipment connected to the system. This is also
detrimental to the health of the equipment particularly in a network with aging
equipment.
Effectively earthed system is balance between the two. We get sufficiently large
current ensuring positive relay operation; at the same time the healthy phase
voltages do not rise to dangerous levels.
The results presented here are outcome of simulation studies done by Sonu
Karekar, Amol Salunke and Ashutosh Pailwan.
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But the current can reach very high values immediately after switching. Refer Fig
12. It could be very large multiples (> 100) of rated current. But it dies down very
rapidly as time constant (CR) is in µsec. The inrush appears as a pulse of very
large magnitude.
Fig 12
Fig 13
5.1.3 Inductor is connected in series with capacitor (Fig 14) to limit peak inrush
current during switching on capacitor banks.
Fig 14
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5.1.4 Capacitor is connected in parallel with inductor
(Fig 15) to limit steepness of incoming surge voltage.
Fig 15
Stator windings of large alternator and motor are basically large inductance coils.
Any very steep front voltage wave entering the stator coils will damage the first
few turns of the windings. To flatten out the steep wave front, capacitor is placed
ahead of alternator or motor (Fig 16). For this reason, it is termed as ‘surge
capacitor’.
Fig 16
Thus reactor and capacitor are natural twins in power system components.
Fig 17
ΙN = ΙRS + ΙYS + ΙBS.
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In low resistance grounded system, where the earth fault current magnitude is
limited to, say 200A to 400A, Core Balance Current Transformer (CBCT) is used
for connection to earth fault relaying element improving sensitivity of fault
detection. CBCT has a torriodal core on which secondary is wound. It encircles a
cable with all three conductors (R,Y,B). Output from secondary is proportional to
net flux produced by sum of three phase currents. Refer Fig 18.
Fig 18
Under healthy conditions, vector sum of the three phase currents is zero.
ΙR + ΙY + ΙB = 0
The resulting flux in the core is zero and current output from CBCT is nil. Since
CBCT output is zero under healthy conditions, its turns ratio is not chosen based
on maximum line current magnitude but on desired value of minimum primary
ground fault current to be detected. Typically it is 50/1.
During line to ground fault,
Ι R + Ι Y + Ι B = Ι N = 3 Ι 0.
To detect small earth fault currents (say 20A), in low resistance grounded system,
CBCT is employed. Numerical relays give an option to connect CBCT output to
relay as direct input rather than summating three phase currents through
software.
Generally CBCT output is wired to a DMT element (50N/2).
5.2.2 Open Delta PT
In ungrounded or very high resistance grounded system, ground fault current is
too low (less than 10 to 15A) for current based protection to pick up. Ground fault
detection is achieved using open delta PT connection.
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Refer Fig 19.
Fig 19
Under healthy conditions, vector sum of the three phase voltages is zero.
VR + VY + VB = 0
During line to ground fault,
VR + VY + VB = VΔ = 3V0 = 3VP
VΔ = VR + VY + VB = 3 x 11.55 = 34.65 kV
The relay connected across open delta PT can sense the over voltage and
initiate alarm / tripping.
It is interesting to point out that open delta voltage is obtained by physically
connecting three PT outputs in series (Fig 19). In case of residually connected CT
connection, the relay current is obtained by physically connecting three CT
outputs in parallel (Fig 17).
The thing common in CBCT (Fig 18) and Open delta PT (Fig 19) functioning is
that both work on the principle of “Resultant” magnitude.
Thus, CBCT and open delta PT are twins for ground fault detection.
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5.3 Phase voltage and Zero Sequence voltage during ground fault
5.3.1 Phase Voltage
Phase voltage is high at source and almost zero at the fault point. Under voltage
relay located near the fault location responds.
5.3.2 Zero Sequence voltage
Source (generator) does not intentionally produce any zero sequence voltage
and hence zero sequence voltage at source is nearly zero. At the point of ground
fault, phase voltage at faulted point collapses but zero sequence voltage is high
[7]. Refer Fig 20. Under voltage relay connected to phase PT and over voltage
relay connected to open delta PT respond. Thus in both cases, voltage relays
close to fault only respond.
Fig 20
Also to be noted is that the phase voltage at faulted point is nearly zero
irrespective of type of grounding of source. However zero sequence voltage at
faulted point varies widely depending on type of grounding. It is high in
ungrounded system and low in solidly grounded system. For illustration, zero
sequence voltage V0 is evaluated at the faulted point F2, Fig 10 considered in Cl
4.0, Case 2. Values for three types of source grounding obtained from simulation
are given below:
Ungrounded source, V0 = 19 kV
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It is myth to assume that neutral shift does not occur in solidly grounded system,
only its magnitude is less.
Sonu Karekar helped in simulating the above case.
Fig 21
The current distribution follows two cardinal principles: (i) KCL (Kirchhoff’s
Current Law) (ii) AT (Ampere Turn) balance of windings on same limb of
transformer
5.4.2 Star – Delta transformer with NGT
Line to ground fault on delta side of transformer grounded through Neutral
Grounding Transformer (NGT) gets reflected as Line to Line fault on star side of
transformer. Refer Fig 22.
Fig 22
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5.4.3 Star – Zig Zag transformer
Conceptually it is same as (5.4.2) in which zero sequence isolation between
primary and secondary is obtained. Secondary neutral is available for grounding.
Here also, Line to ground fault on Zig Zag side of transformer is reflected as Line
to Line fault on star side of transformer [8]. Refer Fig 23.
Fig 23
5.4.4 Remarks on vector group selection
In an EHV transformer with HV side voltage of 132 KV and above, it is preferred
to have the HV side as Star to have a commercially cheaper transformer, as
graded insulation can be used.
One of the basic principles of ground fault relay coordination is to achieve zero
sequence isolation between LV and HV side of transformer. In this context, the
least preferred is Star-Star vector group, especially if both the primary and
secondary neutrals are solidly grounded. It is mitigated to a large extent if LV Star
neutral is grounded through resistance to limit the ground fault current to less
than a few hundred amperes, as in Station Transformer in power plant
applications. The reflected fault current on HV side in this case is negligible.
The next choice is to Star-Delta vector group which offers zero sequence
isolation between secondary and primary. However, if we want to have a
sensitive and selective earth fault protection system on the LV side, then we need
to use a NGT (Neutral Grounding Transformer) to create a grounded neutral and
provide a return path for the earth fault current.
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Zig Zag on LV side of transformer combines the benefit of both the system. The
neutral of the Zig Zag winding can be grounded like a Star system, thereby
enabling provision of sensitive and selective earth fault protection. Also zero
sequence isolation is ‘naturally’ obtained as earth fault on Zig Zag side gets
reflected as line to line fault on the HV side.
5.5 Disposition of conductor and other metal parts – Single core cable,
IPBD and ACSR conductor
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Refer Fig 24 for major cross sectional details. Results are summarized in Table 3.
Fig 24
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5.5.1.3 Single point bonded system
Only one end of armour (usually sending end) is earthed and the other end is
insulated. This is called single point bonding. Refer Fig 25.
Fig 25
This prevents circulating current flow in armour. However, in this method, the free
end of the armour (insulated) would develop induced voltage VΙ. Indian Electricity
Rules permit 65 volts as the limit of such induced voltage. Voltage induced in
armour is determined by armour diameter, spacing between cables (trefoil or flat
formation) and phase currents. For LV and MV cables, induced voltage in armour
is approximately given by VΙ ≅ 55mV / Amp / KM.
For example, for a current of 750A and cable length of 0.5KM, induced voltage in
armour = 0.055 x 750 x 0.5 = 23V.
Unlike solid bonding, single point bonding creates discontinuity in armour circuit
and inhibits flow of fault current returning back to source via a metal. In these
cases, it is mandatory to provide additional grounding conductor between two
distribution boards connected by single core cables. Refer Section 5.4.3 of IEEE
Std 575[9].
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In case of an earth fault in any outgoing feeder of the receiving end distribution
board, the separate ground conductor facilitates return of the earth fault current
through the metal to the upstream source, as shown in Fig 26.
Fig 26
5.5.2 Isolated Phase Bus Duct
Isolated phase duct consists of tubular conductor of either Aluminum or copper.
Insulation medium is air. The protective enclosure is a tubular conductor of either
Aluminum or Steel. Typical sectional view of 24kV, 12kA IPBD is shown in Fig 27.
Fig 27
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The major dimensional details are as follows:
Outer diameter of conductor: 500 mm
Thickness of conductor: 12 mm
Outer diameter of enclosure: 1000 mm
Thickness of enclosure: 8 mm
C/S area of conductor = (π/4) (5002 – 4762) = 18,398 sq.mm
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Sandeep Lodh’s query was the trigger that prompted the author to study
similarities between single core cable and IPBD. The author acknowledges D
Guha’s contribution towards not only clarifying finer points on comparison
between single core cable and IPBD but also offering critiques on different topics
covered in this article.
Fig 28
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Thus we have two examples where sheath or
enclosure surrounds the conductor (single core cable and IPBD) and another
example where conductor surrounds the steel wire (ACSR).
In case of EHV lines of very long length (more than 300 KM), the conductors are
transposed to minimize voltage unbalance. Let (1), (2) and (3) be three points in
space with respect to centre line of tower (Fig 29). R phase conductor occupies
position (1) in first section, position (2) in second section and position (3) in last
section. Y phase and B phase conductors are similarly transposed. Two figures of
merit are used to judge effectiveness of transposition.
Fig 29
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5.6.2 EHV Cable
In case of EHV cables, the usual practice is to ‘transpose’ the sheath of individual
EHV cables. The correct terminology used for cables is ‘cross bonding’. Single
core EHV cable has a central conductor of Copper with XLPE insulation over the
conductor. Over the insulation, metallic sheath either of Aluminum or Lead is
provided. When the conductors carry current, voltage induced due to mutual
induction on metallic sheath could be excessive.
If the sheaths are bonded at both the ends (solid bonding), the circulating current
in sheath is high (almost equal to conductor current) resulting in continuous
dissipation of heat. In this case, cable has to be derated to a lower value so that
temperature rise in conductor is within limits applicable for XLPE insulation. By
cross bonding the sheath, voltage induced and the resulting circulating current in
2
sheath is reduced to a minimum. Refer Fig 30. For 220 kV, 1200mm Cu cable,
laid in trefoil, sheath (corrugated Aluminum) cross bonded, carrying a current of
840A, maximum sheath voltage is 25V and sheath current is negligible. Amol
Salunkhe did the simulation using PSCAD to obtain these figures.
Fig 30
Thus, the conductor is transposed in EHV over head lines while the sheath is
transposed in case of EHV cables.
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6.0 Conclusion
In this article, we have paraded a few cases in power engineering that practicing
engineers find it difficult to comprehend. The underlying concepts behind the
cases are explained. Also from the vast pool of information available, there is a
pattern to be unearthed and dots to be connected. These are presented under
the section ‘mirror image concept’. We will elaborate on other difficult to
comprehend cases in future articles.
7.0 References
[1] ‘Reactive Power: A Strange Concept?’ - R Fetea and A Petroianu, University
Of Cape Town, South Africa.
[4] ‘Grounding of Electrical System – Part II’, K Rajamani, IEEMA Journal, June
2006, pp 51 to 58.
[6] ‘IEEE C62.92.4-1991 – IEEE Guide for the Application of Neutral Grounding in
Electrical Utility Systems, Part IV—Distribution’
[8] ‘Zig Zag Transformer - Fault Current Distribution, Short Circuit testing and
Single Phase loading’, K Rajamani and Bina Mitra, IEEMA Journal, July 2013,
pp 84 to 91.
[9] ‘IEEE Std 575 - IEEE Guide for the Application of Sheath-Bonding Methods
for Single-Conductor Cables and the Calculation of Induced Voltages and
Currents in Cable Sheaths’
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Conceptual
Clarifications in
Electrical Power
Engineering
Part-2
Dr K Rajamani,
Reliance Infrastructure Ltd., Mumbai
(March 2017, IEEMA Journal, Page 65 to 76)
Conceptual Clarifications in Electrical Power Engineering – Part 2
K Rajamani, Reliance infrastructure Ltd
1.0 Introduction
As in Part 1, an attempt has been made in this part to unravel the underlying concepts in selected
topics in power engineering. The topics covered are:
(a) Effect of phase shift introduced by transformer on angle stability
(b) Paralleling and synchronizing of transformer
(c) Ampere Turn Balance in Transformer
(d) Percentage impedance for three phase and equivalent three single phase transformers
(e) Voltage dip experienced at LV side of transformer for faults on HV side
(f) Effect of LV side Unbalance current on HV side reflected current
2.1 In a power network, transformers that introduce phase shift are present. The most popular vector
group in this category is (Y-Δ) transformer which creates 300 phase shift in voltage and current
between two sides of transformer. When balanced power flow analysis is done for networks having
transformers with different vector groups, it is advantageous to work in pu for following reasons:
a) Per unit impedance (or % impedance) is same whether referred to primary or secondary.
b) The current magnitude in pu is same on primary and secondary side. However, a phase shift
of 300 is introduced between primary and secondary currents.
c) The voltage in pu on primary and secondary side are same if the transformer is unloaded
(current is zero). If the transformer is loaded, voltage on primary side is affected only to the
extent of regulation (X drop) compared to secondary side. A phase shift of 300 is further
introduced between primary and secondary voltages.
Fig 1
100
= 0.15 = 0.0476
315
100
= 0.15 = 0.12
125
220
= = 484Ω
100
20
= = 0.0413
484
2.2 First, power transfer is computed in per unit without considering phase shift across transformer.
Choose V4 as reference.
= 1 0
Ι = Ι = 10
V =V + Ι jX
= 1.01299.1629 + 1 0 x 0.0476 90
= 1.0216 11.7994
(b)
| || |
= sin( − )
( + + )
1.0216 1.0
= sin(11.7994 − 0)
(0.0476 + 0.0413 + 0.12)
= 1pu … (1)
2.3 Now, the same exercise will be carried out considering phase shift due to (Y-Δ) transformation.
Assume vector group of Transformer T2 is Yd1. In this case, voltage and current on star side (220
kV) lead voltage and current on delta side (33 kV) by 300.
On 33kV side,
= 1 0
Ι = 1 0
V = 1.0072 6.8428 + 30
= 1.0072 36.8428
Ι = 1 30
V =V + Ι jX
Ι = Ι = 130
V =V + Ι jX
= 1.01339.1589 + 1 30 0.0476 90
= 1.0216 41.7994
On 220kV side,
V = 1.013 39.1589
Ι = 1 30
On 16kV side,
V = 1.0216 41.7994 + 30
= 1.0216 71.7994
Ι = 130 + 30 = 160
P = R.P. [V11*]
0
= R.P. [1.021671.79940 x 1-60 ]
= 1 pu
This is same as obtained without taking into account phase shift across (Y-Δ) transformer.
The above conclusion is also in line with common sense reasoning. Input and output power (MW) of
ideal transformers is same (neglecting losses) and this is true irrespective of vector group of
transformer.
Another way to look at the problem is to consider a generator connected to a resistive load through
Yd9 (rare vector group, given here for just illustration) transformer which introduces 90 phase shift.
In this case, will the resistor look like an inductor as seen from generator? This is not possible as
both voltage and current are shifted by 90 and the generator will still see the load as resistor only.
2.4 The power transfer relation used in stability analysis is given by (Fig.2)
= sin … (2)
Fig 2
Torque angle = 1 - 2
PMU (Phasor Measurement Units) are deployed in EHV (765 / 400 / 220 kV) networks at different
locations for Wide Area Monitoring. There are many transformers present in EHV level but all of
them are either autotransformers or star-star transformers which do not create phase shift in either
voltage or current between secondary and primary. Thus, comparison of voltage phase angle of
different buses of the network based on PMU data is feasible.
Since PMU measures actual angle of phases VR, VY and VB, any phase shift introduced by vector
group [(Y-Δ), (Y-Z), etc] or phase shifting transformer will be reflected in measurement set. Hence,
stability limits in these cases cannot be assessed by direct comparison of raw data of phase angles
between different buses unless phase shifts introduced by transformers are accounted for.
The author benefitted immensely from the discussions with Prof M V Hariharan and Prof Anil Kulkarni
on this topic.
Fig. 3
Hence for paralleling transformers, it is essential that vector group of transformers by clock position
must match to avoid circulating current. In Mumbai Transmission, Yd11 and Yz11 transformers
operate in parallel without any problem as the clock positions of both transformers are same, though
the secondary winding connections are delta and zig zag. Similarly, it is possible to operate Yd1 and
Dy1 in parallel as the clock position is same in both transformers
Next, selection of vector group of transformers in power plant is discussed. Typical SLD is shown in
Fig 5. Generated power is evacuated to system (Bus2) through GT (Generator Transformer).
Fig. 5
During start-up of a unit, there is no power at the generator terminals. During this time, the unit Bus3
is fed from the station transformer through station Bus4 and station to unit tie by closing tie Breaker
March 2017, IEEMA Journal, Page No. 65 to 76
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(Bkr B). Post synchronization, when the unit picked up load, the supply to unit bus is switched over
to UAT without interruption. UAT and ST are momentarily paralleled by closing Bkr A and then Bkr
B is tripped. But for safe momentary paralleling, secondary voltages of UAT and ST must be in
phase. Usually vector group of ST is fixed as Yy0. Assume vector group of GT is Yd1. To match
phase voltages on secondary side, vector group of UAT must be chosen as Dy11. If vector group of
GT is chosen as Yd11, vector group of UAT have to be Dy1 to match phase voltages on secondary
side.
If the vector group of GT is Yd1 and ST is Yyo, theoretically it is possible to select vector group of
UAT as Yd11 or Yz11 as the clock position is same as conventional Dy11. Selection of star / delta /
zig zag winding is based on techno-commercial reasons like type of grounding, size and cost.
Parallel operation of generators implicitly assumes all generators are connected to a common bus
without any intervening impedance between generator and bus. But the case under discussion is
about generators connected to a common bus but through respective GTs. Refer Fig 6. No other
tapping is taken from generator terminal except for GT. In this case, it is not necessary to have GTs
with identical clock positions.
Theoretically, GT1 can be Dy5 and GT2 can be Dz10. The reason is that transformers are not really
paralleled as discussed in previous sections, but controllable sources are connected to one side of
transformer through a process called ‘synchronisation’.
Fig. 6
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Assume, Generator 1 has started, and supply is extended to Bus2 and Bus3 through GT1 and GT2.
Consider, vector group of GT1 as Yd1 and that of GT2 as Yd11. Though voltages of Bus1 and Bus3
are phase shifted by 60, it has no impact as Bus1 and Bus3 are not directly tied. At Bus3 any
arbitrary voltage phasor can appear. At some time t1 the generator voltage phasor is shown. Both
the magnitude and phase angle of ‘incoming’ voltage are very different from ‘running’ voltage on
Bus3. By adjusting power output from turbine, the machine speed can be changed to modify phase
angle. By adjusting the excitation, voltage magnitude can be changed. Generator phase voltage at
time t2 is shown which is closer to ‘running’ voltage on Bus3. Either by manual or auto-synchroniser,
the ‘incoming’ voltage is brought almost in line with ‘running’ voltage. At time t3, the switch is closed,
and the generator voltage locks onto ‘running’ voltage. Since controllable voltage source is
connected to Bus3, there is no restriction on running voltage phasor of Bus3.
The situation is akin to docking of unmanned supply spaceship with manned International Space
Station (ISS). Under remote control, supply spaceship ‘chases’ ISS and docks with ISS at the proper
moment.
Thus, the clock position of GTs connected to a common bus can be different. Theoretically, there is
no limitation on choice of primary and secondary winding connection (star, delta or zig zag).
The author is indebted to D Guha for his substantial contribution on the above topic.
Fig. 7
Fig. 8
The above can be verified by a simple experiment which can be done in any college laboratory.
Experiments were carried out on 11/0.433 kV, 400KVA transformer. Results are shown in Fig 9 to
Fig 14 and Table 1. In all cases, transformer is energized from 11kV side using 240V single phase
supply and LV side is shorted through shorting link.
Table 1
Fig 9
In Fig 10, voltage is applied across YB and yn is shorted on LV side voltage. In Fig 11, voltage is
applied across BR and rn is shorted on LV side voltage. The measured secondary and primary
currents are 215A and 4.8A, same as in Fig 9.
Fig 10
Fig 11
Fig 12
In Fig 13, the possible current distribution is shown when voltage is applied across RY and ry is
shorted on LV side (phase to phase short). But this cannot happen as B phase on primary side is
open and there is no return path for current. Current does not flow either on primary or secondary
windings as seen from Table 1.
Fig 13
Fig 14
Analysis of current distribution in Zig Zag connected transformers reveals interesting results as
windings on the same limb of transformer carry current from two different phases. For more details,
refer [1].
An important consequence of AT balance is that it results in constant flux apparatus. A single phase
transformer is considered for illustration. Let
Primary Turns TP = 100
Secondary turns TS = 10.
No load primary current = 1A
Full load secondary current = 990A
Corresponding full load primary current = 100A
Under no load condition, net flux in the core (Fig 9) corresponds to 100AT (1 x 100).
Fig 15
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Under full load condition, Primary AT (100 x 100) is almost nullified by secondary AT (990 x 10) so
that net flux () in the core again corresponds to 100AT (Fig 16). The flux in the core almost remains
same from no load to full load operation. For chosen flux density B (say 1.7T), the cross section of
core can be fixed ( / B).
Fig 16
Thus, flow of current in transformer happens only when both principles (AT balance and KCL) are
satisfied. In Fig 17, fault occurs at ‘F’. Fault current cannot return to neutral of any arbitrary
transformer (e.g. A, B or D) but will return to C which alone satisfies both the principles stated above.
In fact, concepts in neutral grounding are basically based on above two principles.
Fig 17
It is not enough to have AT balance for the winding ‘as a whole’. AT balance shall also be achieved
‘spatially’, i.e. at every ℓ height of winding Primary and Secondary AT shall be balanced. Refer
Fig 18. Otherwise when the transformer feeds external short circuit current carried by both Primary
and secondary windings, the dynamic short circuit forces at the place where spatial AT balance is
not obtained, may lead to winding deformation if supporting and clamping structures are not
adequately designed.
Fig 18
But maintaining perfect spatial AT balance over the entire height for different main windings and tap
winding dispositions is not practical in many cases. For example, consider the ubiquitous Distribution
Transformers (DTs). Vector group of most of the DTs (11kV/433V or 6.6kV/433V) are Delta – Star
with off load taps on HV side. Off circuit taps are provided in the middle of main winding itself (Fig
19). Perfect AT balance between HV and LV windings may not be obtained in the tap region. The
designer calculates resulting short circuit forces when the transformer feeds external short circuit
current and provides the necessary support and clamping structures to minimize winding
deformation.
Fig 19
March 2017, IEEMA Journal, Page No. 65 to 76
Page 16 of 27
In passing, it may be remarked that foil wound transformers for LV winding of DTs have superior
short circuit withstand capability compared to conventional wire or strip wound transformers. Foil
width covers almost entire height of winding. AT unbalance created by taps on HV side etc is
automatically compensated by an appropriate internal current distribution in LV foil winding. This
reduces axial forces due to short circuit current flow to a negligible value. Elaborate coil clamping
arrangement is not necessary [2]. Aluminium foil wound Transformers are deployed in greater
numbers by utilities at distribution level. The number of faults in LT distribution system is very high
and foil wound transformers have excellent through fault short circuit withstand strength.
In the case of conventional EHV transformers with OLTC on HV side, tap winding is mostly a
separate one (outermost from core) and occupies shorter height corresponding to HV and LV
windings. In this case also spatial AT balance over the entire height of winding is reasonably
achieved.
It is pertinent to make a remark on winding dispositions in a three winding transformer here. For
illustration, 400/11.5/11.5kV transformer is considered. The HV side is made of two windings
connected electrically in parallel and physically placed one above the other (Referred as Top
Winding (TW) and Bottom Winding (BW) in Fig 20). The two secondaries LV1 and LV2 are linked to
Top and Bottom windings of HV respectively. This arrangement, called ‘split winding’, is much
cheaper compared to having separate two double winding transformers. But this economy comes
with a drawback. When both LV1 and LV2 carry normal current, AT balance is maintained spatially.
However, if LV2 feeds a through fault, though BW carries majority of reflected fault current, not so
insignificant current (about 5% of reflected current) flows also in TW due to coupling between TW
and LV2. There is no counter balancing current in LV1. This creates spatial AT unbalance. The
situation is accentuated if taps are present on HV side. The outer tapping winding cannot be of full
height since the line lead coming out from mid-height of the HV must be cleared by the tap winding.
This also creates spatial AT unbalance. The design of support and clamping structures to withstand
short circuit forces is a challenging task.
Fig 20
When a transformer is switched on, inrush current (up to 6 to 8 times rated current) flows. The
magnitude of inrush current depends on what point of voltage waveform the transformer is switched
on and polarity and magnitude of residual magnetism present before switching. If transformer is
switched from HV side, Inrush current flows only in HV winding whilst the LV windings do not carry
any current. Thus, AT unbalance occurs every time the transformer is switched in. The winding that
carries the inrush current is subject to mechanical stresses. Transformers subjected to repeated
switching (from same side HV or LV) can suffer winding deformation if they are not designed to
withstand the forces with sufficient safety margin.
In very large power transformers, the situation is mitigated to a large extent by using CSD (Controlled
Switching Device) in which each pole of breaker is closed at the most favourable instant on voltage
waveform that will cause least inrush current. For obvious reasons CSD is not applicable for gang
operated breakers. An example of inrush current waveform, captured from numerical relay records,
is shown in Fig 21. The auto-transformer is rated for 765/400/33 kV, 1000 MVA (3x333), and is
switched from 765kV side using CSD. The maximum inrush current observed is only 11% of rated
current, substantially lower than 200% to 800% expected when switching without CSD. The winding
does not practically experience any dynamic forces.
Fig 21
The designer must ensure that the transformer withstands resulting dynamic forces in all above
cases and this involves:
(a) Precise calculation of the magnetic flux distribution in the windings
(b) Proper design of support structure
(c) Judicial choice of materials (work hardened and/or epoxy bonded conductors, well stabilized
insulating materials, high strength structural steel etc)
(d) Correct processing and clamping of the transformer winding system.
Sophisticated software tools (e.g. SMC ELDINST from Ukraine, COMSOL from Sweden) to calculate
flux distribution and dynamic forces are available to aid the designer to achieve the above. For more
in-depth analysis on this subject, Chapter 6 of Ref [3] can be consulted.
The author acknowledges the clarifications provided by Vikrant Joshi and P Ramachandran on
various aspects of spatial AT unbalance.
5.0 Impedance specification for 3 Single phase transformers vs Three phase transformer
For a 600MW unit, typical parameters of Generator Transformer are as follows: 750MVA,
20kV/420kV, YNd1, XT = 15% impedance at principal tap. Generator Transformers of large units
(600MW and above) are generally made up of 3 single phase units due to transport limitations. Delta
on LV side and Star on HV side are formed externally. Refer Fig 22.
Fig. 22
By definition, if impedance volt is applied on LV side of transformer with HV side shorted, rated
current will flow. For single phase circuit (Fig 23),
Fig.23
= 3/0.24 = 12.5kA
This matches with rated current.
Three Phase unit: 750MVA, 20kV/420kV and XT = 15%. (assumed same as for single phase unit)
By definition, if impedance volt is applied on LV side of transformer with HV side shorted, rated
current will flow. For three phase circuit (Fig 24),
Fig.24
Voltage dip is defined as the difference between reference voltage (usually steady state pre-fault
voltage) and residual voltage during fault expressed as percentage. For example, if the pre-fault
voltage of bus is 100% and voltage of bus during fault is 55%, voltage dip is 45%. This is as per IEC
definition [4].
Voltage dips on upstream side due to a fault is felt on downstream levels. Power Quality issues due
to upstream voltage dips are discussed in detail in [5]. The levels to which downstream bus voltages
dip depend on vector group of intervening transformers present. The results of simulation for isolated
transformer are shown in Table 2 and are in line with values given in Table 1 of [4]. Following
assumptions are made in simulation:
(a) Source on primary side is solidly grounded.
(b) Line to ground fault on primary side without fault impedance, i.e. voltage of faulted phase on
primary side is zero.
Table 2
The first two are well known but the third is significant from power quality point of view in transmission
/ distribution systems.
In previous discussion, only an isolated transformer is considered. In practical power systems, series
of step down transformers are involved from EHV system to consumer substation. For analysis,
transmission, and distribution system of author’s company in Mumbai is shown in Fig 25.
Fig. 25
(L-G) fault is simulated on 220kV, 33kV and 11kV systems and the results are shown in Fig 25. The
three phase voltages shown are in kV. Values in pu are shown within brackets. Following
observations are made:
(a) LV (415V) side can experience voltage dip from 31% to as high as 67%.
(b) 11kV side can experience voltage dip for upstream faults to the extent of 45%.
The above results are based on extreme case of fault with zero impedance on upstream side. If fault
impedance is present, dips will be correspondingly less.
Faults in utility system occur due to atmospheric conditions, equipment failure or external intrusion
damaging the equipment. In these cases, voltage dip at consumer end can’t be avoided. The
consumer must design his equipment which are sensitive to voltage dips to have ‘ride through
capability’ to override upstream transient faults. Typical over ride time of at least 300 msec is
recommended before which upstream fault is expected to be cleared [5]. Another method to prevent
loss of drive during transient dips is to employ ‘Reacceleration schemes’.
Contributions of Sonu Karekar and Amol Salunkhe in doing the simulation using PSCAD and PSSE
are acknowledged.
In Cl 6 and Table 2, we discussed how a steep dip in upstream voltage of a phase is more evenly
distributed in downstream buses due to presence of Delta – Star transformer resulting in reduction
in ‘voltage unbalance’. Here we will demonstrate how current unbalance in downstream side is
mitigated on upstream side of Delta –Star transformer.
Table 3
For illustrating the unbalance mitigation offered by Delta – Star vector group, let the current on
secondary (star) side (in pu) be as follows:
UNBS = 10%
Using sequence components, zero, positive and negative sequence components are evaluated as
follows:
0 S = [ R S + YS + BS ] / 3
= [10 + 0.9-140 + 1.1100] / 3 = 0.172976.7
1P = j 1S
= 0.986576.6
2 P = - j 2 S
= 0.0597-0.4
0 P = 0
UNBP = 5.9%
Almost 40% reduction in current unbalance (10% to 5.9%) is obtained on delta side primarily
because the zero sequence component is trapped within delta. Refer Fig 26 for current distribution.
Fig 26
(a) Zero sequence isolation between primary and secondary is obtained. Ground fault on LV side
will be reflected only as phase to phase fault on HV side. Refer Cl 5.4.1 of [7]. Ground fault
relays even with sensitive setting on H V side will not operate inadvertently for faults on LV
side. This is very essential as faults on LV side in distribution system are large.
(b) Steep voltage dip on one phase of HV side is more evenly distributed among phases on LV
side. For example, for line to ground fault on HV side, voltage unbalance on HV side is 100%
and corresponding unbalance on LV side is 39%. Voltage dip experienced at consumer end
for upstream faults is less severe.
(c) In distribution system, ideal phase balancing is not possible. The unbalance in current on LV
side is reduced on reflected current on HV side due to presence of delta winding.
8.0 Conclusions
In this article, we have concentrated on transformer and its influence on power system under normal
and fault conditions. The major observations are as follows:
(a) Phase shift introduced by (Y-Δ) transformer cannot influence power transfer magnitude.
Otherwise just three intermediate (Y-Δ) transformers can introduce in sum 90 shift, thus
reaching stability limit which is untrue.
(b) Subtle difference between paralleling and synchronizing is explained. Critical remarks are made
on vector group selection.
(c) Fundamental concepts of AT balance of transformer have been explained supported by
experimental results. Significance of spatial AT unbalance is discussed in detail especially with
respect to withstand capability of transformer against dynamic forces.
(d) Confusion regarding specifying percentage impedance of 3 phase transformer and equivalent 3
x1 phase transformer has been clarified.
(e) The transformer acts like a ‘smoothing’ element against steep voltage dips on primary side and
unbalance currents on secondary side.
[1] “Zig Zag Transformer – Fault Current Distribution, Short Circuit testing and Single Phase
Loading”, K Rajamani and Bina Mitra, IEEEMA Journal, July 2013, pp 84 - 91.
[2] “Construction of Distribution Transformer – winding”, Crompton Greaves Brouchure
[3] “Transformer Engineering – design and Practice”, S V Kulkarni and S A Khaparde, Marcel
Dekker, 2004
[4] “Environment – Voltage dips and short interruptions on public electric power supply systems
with statistical measurement results”, IEC 61000-2-8, 2002
[5] “Power Quality Overview – Practical aspects”, K Rajamani, IEEEMA Journal, May 2016,
pp 73-78.
[6] “Elements of Power Systems Analysis “, Stevenson, W.D., McGraw Hill, New York, 1982.
[7] “Conceptual clarifications in Electrical Power Engineering – Part 1”, K Rajamani, IEEEMA
Journal, Aug 2016, pp 69 - 80.
1.0 Introduction
In Part 2, some aspects of transformer operation were clarified. The present article is focused on
induction motor. The practicing engineer is faced with curse of ‘information over-load’ on this topic
with conflicting suggestions in some cases. The aim of this article is cut through the plethora of
information and offer easy to understand resolution of problems faced by design and field
engineers. Wherever required, actual field measurements are presented to support the theory.
For estimating the voltage dip during HT motor starting, simple hand calculations as illustrated
below will suffice in most of the cases. Only in case the voltage dips by hand calculation exceeds
15%, detailed motor starting studies using software are warranted. Hand calculations give feel for
results which can be cross checked using software in critical cases if required.
Page 2 of 35
2.1 Approximate evaluation of voltage dip during motor starting
Refer Fig 1.
Fig. 1
Ι =
+
= Ι =
+
1
=
1+
1
=
1+
= =
Page 3 of 35
2.1.1 Case Studies
Case 1:
25
= = 236.5184
0.1057
5.6
= = 6.806
0.968 0.85
1
=
1+
V+ = Bus Voltage after motor switching
VO = Bus voltage before motor is switched.
C = Factor
30.6271
= = 0.1295
236.5184
Assuming VO = 1.0pu
1
= 1. 0 = 0.8853
1 + 0.1295
HT motors are designed to start with 80% voltage. Since estimated dip is much lower than
allowable dip of 20%, further studies using software are not required.
Page 4 of 35
Case 2:
17
= = 19.9
0.95 0.9
50
= = 500
0.1
109
= = 0.22
500
1
= 1. 0 = 0.82
1 + 0.22
The estimated dip is 18% which is close to permissible limit of 20%. In this case, verification using
software is desirable to confirm adequacy of system design.
Page 5 of 35
Fig. 2
Table 1
Page 6 of 35
Fig. 3
Fig. 4
Page 7 of 35
Fig. 5
In the software (NEPLAN, ETAP, PSSE, etc), complete auxiliary system including generators,
transformers, motors already running on the bus and motor to be started, cable between the bus
and motor, etc. are represented. When starting current is given as 500% in motor data sheet, it is
on the assumption that motor is started on ‘infinite bus’. This implies that terminal voltage of bus is
unaffected by motor starting MVA (mostly reactive) and starting current of 500% is maintained
throughout the starting period. In practice, the fault level of bus is finite (500 MVA in case 2 of Cl
2.1.1). Immediately after switching in motor, if bus voltage dips to 82%, the starting current reduces
almost proportionately, i.e. 5 x 0.82 = 4.1pu. This will result in slight recovery of bus voltage.
Simultaneously, those motors which are already running on the bus will try to draw increased
current at reduced voltage to maintain same power. This will try to depress the voltage. All these
effects are captured in software which has motor starting dynamics module. But as stated
previously, it is recommended to do ‘order of magnitude’ calculations by hand and proceed for
software simulation only in critical cases. Only if dip by hand calculation exceeds a critical value
detailed simulation using software is warranted. Doing motor starting dynamics simulation using
software for trivial cases (like starting 2MW motor on 25MVA transformer) gives a ‘perceived sense
of accuracy’ but does not have much practical value addition.
Page 8 of 35
3.0 Voltage Drop during LT Motor Starting
Previous section dealt with voltage dip during starting of big MV motors. Voltage dip during starting
of large LV (415V) motors connected by long cable is covered in this section. If voltage dip during
starting is excessive, two options are available to reduce the dip: increase the cable size or
increase the number of runs. With an example, we will illustrate why later option is preferred.
Fig 6
Fig 7
Page 9 of 35
Sending end voltage (MCC) - VS
Case 2: To improve the motor terminal voltage during starting conditions, let the cable size be
doubled.
Page 10 of 35
Case 3: Instead of doubling the size, consider two runs of cable.
Cable Size – 2 x 3C x 120mm2 Al
The terminal voltage during starting is 96.2%, much higher than in Case 2. The
resulting dip is only 4%.
R
Case 2 1 x 3C x 240 88.3 97.0 ( + jX)
2
Case 3 2 x 3C x 120 96.2 98.6 (R + jX)
2
Table 2
The value of R reduces almost linearly with increase in size. When size (A) is doubled, R
decreases by half (R = ℓ/A). However, X almost remains the same for wide range in size from
25mm2 to 500mm2. Hence X drop is nearly same irrespective of cable size. Moreover X drop
adds almost algebraically with voltage in case current drawn is at poor power factor like during
motor starting condition. Refer Fig 8 of [1].
In case of multi-run cables, X drop decreases linearly as per number of runs resulting in significant
improvement in voltage profile.
Summarizing, if voltage drop is excessive during motor starting conditions, increase the number of
runs rather than the cable size.
This is also referred as stalling condition. Motor stalls during running or unable to accelerate
because of excessive load, under voltage, single phasing, mechanical jamming, etc. When the
motor stalls, the stalling current or locked rotor current is almost equal to starting current. Even
though current during starting and stalling are almost same, there is a subtle difference between
the two conditions from thermal stress point of view. In case of starting, once the motor has picked
up speed, cooling fan is on whilst under stalled condition there is no cooling as summarized in
Table 3.
Page 11 of 35
Description Starting Stalling (Locked Rotor)
Current 6 N 6 N
Motor Cooling Fan Yes No
Table 3
During starting, temperature rise is about 3C per second as heat loss is proportional to 2R. i.e.,
36R.If starting time is 10 sec, even with cooling fan on, the temperature rise will be nearly 30C.
Under locked rotor condition, with no cooling, temperature rise will be unacceptable if prolonged
beyond a time. One of the data furnished by motor manufacturer is the ‘Locked Rotor Withstand
Time’, also referred as ‘Hot Safe Stall Withstand Time’ (THSST). If actual stall time is more than
(c) 5.0pu < < 6.0pu – During stalling condition; During starting condition, current practically
remains in this region till the speed reaches above 0.9pu
(d) 1.5pu < < 5pu – Only during transients. Sustained motor operation in this region is not
practical. Either motor operates near normal speed or stalls.
Assume starting current is 6pu (600%). It is unwise to set the current pickup for Locked Rotor
Protection close to 6pu, say 5.5pu. Also, if stalling occurs under single phasing condition, the
stalling current is (3/2) times ‘normal’ stalling current, i.e., 5.2 pu (6 x 0.866). In this case if pickup
is set at 5.5pu, relay will not operate.
It is recommended to set current pickup as, say, 2pu (200%). Under starting or stalling condition,
the relay will positively pickup as the setting is well below the starting or stalling current of 6pu.If
the current is above 2pu for sustained period it is abnormal condition
Page 12 of 35
4.2 Handle to distinguish stalling condition from starting
The challenge is how to distinguish between ‘normal’ starting condition and stalling condition, since
current drawn is same order of magnitude in both cases. The situation is similar to that faced in
differential protection of transformer to distinguish between transformer inrush and internal fault. In
case of transformer differential protection, the handle used to distinguish between inrush and
internal fault is second harmonic component of current, which is high for inrush and low for internal
fault. In case of locked rotor protection for motor, one of the handles used to distinguish between
starting condition and stalling condition is time.
For example, assume hot safe stall withstand time of motor is 20 sec and starting time of motor is
10 sec. Set the stall element time delay above starting time of motor but less than safe stall
withstand time. In this example, time delay can be set at 11 sec. Every time motor starts, the
current element set at 2pu will pick up as starting current is 6pu. Under successful start condition,
the current falls below 1pu when speed reaches 0.9pu after about 8 to 9 sec and the current
element drops off. As soon as motor is switched on stall unit picks up but drops off after motor has
successful started.
In case motor speed does not rise and crawls even after expected starting of 10 sec, the stall unit
trips the motor after set time delay of 11 sec. If feasible, thermal element is set as backup to
Locked rotor protection. Refer Fig 8.
TTH : Relay thermal element operating time at starting current corresponding to 100% UN : 17 Sec
(Back up to stalling protection)
THSST : Hot safe stall withstand time of motor : 20 Sec
Fig 8
Page 13 of 35
4.4 Locked rotor protection based on thermal stress measurement
Most of the numerical relays offer this protection. The principle of operation is based on thermal
stress calculation during starting / stalling condition. Instead of fixed current and time setting as in
Cl 4.3., here both current and time can vary and the rise in temperature is proportional to 2t.
Depending on fault level and motor rating, the voltage of bus during starting can vary which in turn
modifies starting current (Refer Cl 2.4). If starting current is high, staring time will be less and if
starting current is less, starting time will be high. Thermal stress under all scenarios is correctly
captured by monitoring 2t (Fig 9). Relay operates when thermal content set in the relay is
exceeded. The thermal content is set in terms of starting current (S) and starting time (TS).
Fig 9
The setting concept is explained with an example. The relevant motor data are given in Columns A
to D of Table 4. Column E gives 2t consumed during starting. Column F gives 2t thermal
withstand capacity under stalling condition. Set 2t trip setting as 626 (599+653/2).
The set 2t (626) is greater than maximum of Colum E. Thus, the relay does not trip during starting,
thereby permitting successful start at all voltage levels.
The set 2t (626) is less than minimum of Colum F. Thus, the relay protects the motor during
stalling at all voltage levels.
Final Locked rotor setting: S = 6 and TS = 17 resulting in S2TS = 612, close to desired value.
Bina Mitra was instrumental in formalizing this approach and implementing the same at various
sites.
Page 14 of 35
A B C D E F
Manufacturer’s Data
2 x t1 2 x t2
Starting current Stall withstand consumed during withstand
Voltage Starting
in terms of time starting during stalling
Time
multiple of FLC, in hot condition (CoI B)2 x Col C (CoI B)2 x Col D
t1 in secs
t2 in secs
80% 4.8 26 32 599 737
Table 4
Differential protection is a high-speed protection provided for clearing internal faults in stator. It
does not respond to faults in rotor. It is typically provided for MV motors (3.3, 6.6, 11kV) rated
above 2MW. To implement this protection, windings on neutral side must be brought outside to
neutral side terminal box. The conceptual differences between differential protection of motor and
transformer / generator are elaborated in Cl 3.2 of Ref [2]. In any general differential protection
scheme, the major concern is inadvertent operation of scheme during through fault or energization.
Through fault stability is not applicable for motor. In case of motor, the KPV (Knee Point Voltage) of
CTs used for differential protection and Stabilizing Resistor value are based on starting current of
motor rather than system fault current which is much higher. In case of transformer energization,
the inrush current flows on only one side of protected object. In case of motor the starting current
flows on both sides of protected object ensuring stability. Non-operation of any differential scheme
for internal fault has never been an issue.
This is illustrated with a detailed workout for two motors (one a very large motor and the other a
relatively small motor). Refer Table 5 and Fig 10.
Fig.10
Page 15 of 35
Item Name BFP PA Fan
8 2RL () 3 3
Table - 5
Page 16 of 35
Item (9): KPV requirement is evaluated using starting current value.
Voltage developed across CT during motor starting = VST = (S / CTR) x (RCT + 2RL)
Item (10): The ground fault current in MV system is typically limited to 400A using NGR. The
pickup setting in case of BFP is 75A and PA Fan is 30A, much lower than ground fault level of
400A.
Item (14): In case of internal three phase fault, voltage developed across CT-
VF = FS x (RCT + 2RL + RSTAB)
Item (15): As per Alstom Application Guide Cl 16.19.2.3 of Ref [3]
Item (16): For relay circuit on CT secondary side, limiting voltage is fixed as 3kV. In case of internal
fault, current is forced into the relay branch through stabilising resistor. For PA Fan, even if 87% of
reflected fault current is consumed by CT due to saturation and only 13% is fed into burden (relay
branch), the voltage across relay branch will reach 3kV. The corresponding figures for BFP are
79% and 21%. In practice, CT output to burden is expected to be higher than the limiting value of
just 13% and 21%. Also, CT takes some time to saturate and before this time the CT output to
burden will be even higher.
Considering the above points, it is accepted practice in industry to provide metrosil (non-linear
resistor) to limit the voltage across relay branch for all motor feeders that employ high impedance
scheme for differential protection.
Following are salient points to be considered for high impedance differential protection for HT
motors in Auxiliary System of power plants:
Step 2: The calculated value of VST will be rather small. Hence select Minimum Knee Point Voltage
of CT liberally, say VK > 5 to 10 times VST
Step 3: Set the pickup for relay (P). Since the system is usually resistance grounded to limit
ground fault current to, say 400A, pickup value can be 5 to 10% of N. Usually BFP is the
largest motor with rated current of 500A to 1000A. In this case, pick up is about 50A
compared to earth fault current of 400A. Achieved sensitivity is acceptable. For other
motors of lesser rating, sensitivity is not an issue as the CT ratio is much less.
Page 17 of 35
Step 4: Find value of stabilizing resistor
RSTAB = VST / P.
Step 5: During internal three phase fault, high voltage (above 3kV) will develop irrespective of
motor size. In case of smaller motors, CT ratio is small, reflected fault current is high and
stabilizing resistor value will be less. In case of bigger motors, CT ratio is high, reflected
fault current is not high but stabilizing resistor value will be large. Hence in all cases, as a
routine practice, it is recommended to provide metrosil.
For theoretical completeness, following calculations are done:
Voltage developed across CT during 3 phase internal fault,
VF = (F / CTR) x (RCT + 2RL + RSTAB)
= 2 2 ( − )
The above value will be generally higher than 3kV. Metrosil is provided across the
stabilizing resistor and relay to limit the voltage to within 3 kV.
The details are given in Table 6. It may be noted that for ground fault, the fault current is too low
(400A) for phase over current element (1 >) to pick up.
Table 6
Page 18 of 35
5.5 Remarks on Phase side and Neutral side CTs
Phase side CTs and Motor Protection Relay that includes differential protection are located in MV
Switchgear. Neutral side CTs are located in Neutral Terminal Box of motor. Many times, it is over-
emphasized that neutral side CT and phase side CT shall have identical excitation characteristic
‘point by point’. In extreme, motor manufacturer is forced to procure neutral side CT from same
vendor who has supplied phase side CT. This over emphasis is not called for as explained below:
KPV (VK) is relevant during fault conditions so that CT develops sufficient voltage in presence of
saturation to drive the current through connected burden. Excitation Current (EX) is relevant during
normal operating condition. In current comparison scheme like differential protection, the errors
from CTs on both sides of object should not exceed pick up setting of differential relay during
normal operating condition. Typically, EX < 30 mA at VK/2.
If we assume the actual tested value of EX is nearly 30 mA at VK/2, the excitation current will be
very small at V K/30 (Fig 11). Even if values of EX are slightly different for the phase side CT and
neutral side CT, they are too small to have any adverse effect on operation of differential relay
under normal operating condition.
Fig. 11
Page 19 of 35
In conclusion, it is sufficient to specify excitation current in conventional way, say EX < 30 mA at
VK/2. It is not mandatory that phase side CT and neutral side CT shall have ‘identical excitation
characteristics’ and also need not be procured from same vendor.
Some manufacturers (e.g. Hitachi) offer this feature. The winding from neutral side is again brought
towards phase side and neutral is formed in Terminal Box on phase side (Fig 12). CBCT encloses
phase side and neutral side stator conductor. Under normal or starting conditions, currents in two
conductors within CBCT flow in opposite direction and net flux is zero. CBCT output is nil. In case
of internal fault CBCT output is nonzero and DMT relay connected to CBCT picks up. Typical
CBCT ratio is 50/1 irrespective of motor size. Thus, the scheme is akin to differential protection.
This requires special design of Terminal Box and agreement between user and vendor is required
in the design stage itself.
In passing, it may be mentioned that this terminal box arrangement is ideally suited for installing
High Sensitivity differential Current Transformer (HSCT) used for measuring C and tan of winding
as part of on-line health monitoring [4].
Fig. 12
The rated voltages of motors under discussion are 3.3kV, 6.6kV and 11kV and controlled by VCBs
(Vacuum Circuit Breaker). The impulse voltage withstand characteristics of rotating equipment like
motor is compared against other equipment in Table 7. Refer [5] & [6]. Since the motor winding
must be placed within the confined slot space, its BIL is lower compared to other equipment. This
Page 20 of 35
is an important difference to be noticed. For motor, front time of 1.2sec is termed as LIWV
(Lightning Impulse Withstand Voltage) and front time of 0.2sec is termed as SFIWV (Steep Front
Impulse Withstand Voltage). Here lightning is used in generic sense and does not mean the origin
of surge has to be lightning but refers to any surge with a front time close to 1.2sec.
Table 7
The stator winding of each phase is made up a number of formed coils connected in series. Each
formed coil is made up a number of turns of conductor usually rectangular in shape. Typical
number of coils per phase is 20 and turns per coil could be between 5 to 20 depending on voltage
rating.
Two terms are frequently used when specifying insulation withstand strength of stator winding –
Ground wall insulation and Inter-turn Insulation.
Ground wall insulation refers to withstand strength between conductor and steel slot in which
conductor rests. The deciding factor is BIL corresponding to LIWV. Usually this is easily met for all
modern motors.
BIL corresponding to SFIWV corresponds to inter turn insulation. When a fast front surge
approaches the motor, the maximum stress appears on the first few turns of entry coil near phase
terminal. Under this condition, turn to turn insulation failure should not occur. Surge protection
device, if employed, is mainly for limiting the surge voltage within SFIWV. Most of the discussions
in the sequel center around limiting the fast front surge.
The tail time (e.g. time to reach 50% of specified amplitude) for surge is omitted in the above
discussions. It must be emphasized that amplitude and front time are deciding factors and large
variation in tail time does not have much impact.
If inter turn fault occurs, it is very difficult to identify by monitoring quantities from motor terminal.
Locally the current within shorted turn can be very high but may not lead to noticeable change in
terminal current. The local heating gradually damages the insulation and will finally lead to ground
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wall insulation failure. The situation is very similar to inter turn fault in transformer where the only
clue for identification can be either Buchholz operation due to gas formation because of local
heating or changes in online DGA parameters monitored if available.
The source of steep front surge in motor application is VCB switching operations. Modern MV
switchgears at 3.3kV, 6.6kV and 11kV mostly employ VCBs. The current chopping level of modern
VCB using copper – chromium contact material is less than 5A. Of course, the level of chopping
current is dependent on load or fault current flowing through VCB. In case of high load or fault
current, the chopping current is practically zero. In case of breaking low currents, the chopping
current is higher due to instability of arc [7].
Consider the case when VCB breaks the current of a normally running induction motor in say 100
msec. The back emf of running motor during this time is substantial as open circuit time constant of
motor is of the order of couple of seconds. Refer Cl 8.2 of [8]. Thus, when VCB contacts open the
voltage across the breaker contacts is minimum due to presence of significant voltage on load
side. Under this condition, probability of restrike is practically nil.
Consider another case when VCB trips either during staring or under stalled condition. Under both
the conditions, back emf of motor is very low. Since the load side voltage is very low, voltage
across break contacts (TRV) can be substantial to initiate multiple restrikes. This generates steep
front over voltages that can endanger inter-turn insulation of first coil of motor.
As per industry experience cut off current is 600A. Refer Cl 9.7 of [9] and [10]. If the breaking
current is less than 600A, there is a possibility of multiple restrikes. If the breaking current is more
than 600A VCB can satisfactorily break without restrike.
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For 6.6kV motor, P 1000KW
For 11kV motor, P 2000KW
For motors rated above cut off value, no additional surge protection equipment is required, and
inherent motor insulation is adequate to protect against steep front surges. For motors rated below
cut off value, surge arrestor is recommended.
In this context, it is pertinent to discuss about surge impedance of motor. It is given (approximately)
by following formula, Eqn A.2 of Ref [11]:
Surge impedance against Rating for the three voltage levels are shown in Fig 13. The surge
impedance is very low for motors of higher rating and is substantially higher for motors of smaller
ratings.
Fig.13
Assume a steep front surge enters from VCB into the connecting cable to motor. The Surge
impedance of cable (ZC) is typically 30. The magnitude of surge entering the motor is given by
(Fig.14):
Fig.14
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2
=
1+
For high capacity motors, ZM is small and amplitude of transmitted wave is less.
For small capacity motors, ZM is higher and amplitude of transmitted wave is also higher and can
reach almost twice that of incoming surge.
This is another reason the surge arrestor is required only for motors of smaller capacity.
In the last thirty years, technology of VCB manufacture has dramatically improved with superior
contact materials. Also, there is concomitant improvement in insulation systems of stator coils of
motors. The old apprehensions that existed when VCBs were introduced for motor duty
applications are carried for too long and surge arrestors are specified as de-facto standard
irrespective of motor size. But in majority of motor applications surge arrestors may not be required
and if provided only increases unreliability. Surge arrestor failure under normal running condition is
not uncommon and this creates bus fault resulting in flow of large fault current. Also, that particular
feeder is temporarily out of service even though connecting cable and motor are healthy. Instead of
eliminating surge arrestor altogether, we however suggest a more moderate approach in
application of surge arrestors when motors are controlled by VCBs.
2. Surge arrestors are not needed for motors switched by Vacuum Contactors.
3. The insulation system of stator coils shall strictly conform to [6]. Two main tests to be performed
on sample coil are (i) impulse test on inter-turn insulation as per SFIWV in Table 7 and (ii)
impulse test for ground wall insulation as per LIWV in Table 7. Though standards allow power
frequency withstand test as an alternative for (ii), user should prefer only LIWV.
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4. The wound stator before impregnation must undergo surge comparison test to positively confirm
absence of turn to turn fault. Details of surge test and nuances in interpreting the results are
given in [12].
5. If 3C cables are used, the armour shall be bonded at both the ends (switchgear end and motor
end). This is irrespective of motor size.
6. If single core cable is used, armour shall be bonded only at motor end. This can substantially
reduce magnitude of steep front surge impinged on motor. Refer Cl 6.2(f) of [11]. This is
irrespective of motor size. The ‘conventional wisdom’ is to earth the armour of single core cable
at switchgear end but in case of motor, it is preferred to earth only at motor end.
7. The ideal location for surge arrestor will be very near to motor terminal. However, in majority of
cases the arrestor is bought as part of switchgear and located at switchgear end. Thus, the
location of arrestor itself casts some doubt about the effectiveness of arrestor to limit the surge
voltage at motor terminal to the desired extent. But having decided to locate the arrestor at
switchgear end, it is desirable to select the arrestor that will give adequate protective margin
against steep front voltages. The deciding criterion is the residual voltage offered by surge
arrestor for steep front impulse voltage. Steep front surge is the most onerous one that leads to
inter-turn fault. When selecting surge arrestor, residual voltage for conventional 8/20sec
discharge current of 5kA shall be less than LIWV of motor to give adequate protective margin.
This is easily satisfied and corresponds to ground wall insulation. In addition, residual voltage
for steep front current of 5kA with 1sec front time shall not be more than SFIWV of motor. This
will hopefully minimize probability of inter-turn failure.
Interactions with Rahul Gosain greatly benefitted the author in understanding insulation
characteristic of HT motors. Amol Salunkhe provided clarifications on many aspects of VCB
switching transients and Surge Arrestor characteristics.
From Table 7,
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Broad details of Surge Arrestor chosen:
1. Make: ABB
2. Type: MWK 06.
3. Rated Voltage - 7.5 kV RMS
4. COV - Continuous Operating Voltage - 6 kV RMS
5. Residual voltage for 8/20sec at 5 kA – 17.4 kV (<LIWV )
6. Residual voltage for steep front at 5 kA - 19.2 kV (< SFIWV )
7. Discharge class - 2
(a) During design stage, process group estimates load requirement, adds 10 to 15% margin and
passes on the data to electrical group.
(b) Electrical group selects next higher standard size taking into account ambient conditions.
(c) Generally, this results in actual load current at site being on average about 80% or lower of
rated current. This is in broad agreement with actual measurements done at two different
power plant sites when the units were generating maximum rated power. Refer Tables 8 and 9
for sample readings.
(d) Thus, margin is already built in design stage as far as current loading is concerned.
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Site 1: HT Motor loading – Unit Generation 300 MW
Average 65
Table 8
Page 27 of 35
Site 2: HT Motor loading – Unit Generation 660 MW
Average 78
Table 9
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7.2 Insulation Class
Both HT and LT motors are procured with Class F insulation (155C) but temperature rise is limited
as per Class B insulation (130V). This is usually termed as ‘F/B’. To understand implication of this
choice, refer Fig 15 which shows relationship between temperature and insulation life. Insulation
life is defined with base of 20,000 hours and tensile strength reducing to half its original virgin value
at specified temperature. Tensile strength will reduce by half if Class F material is maintained at
155C and Class B material is maintained at 130C for 20,000 hours. Also it can be observed that
life reduces by half for every 10C rise in temperature.
Fig. 15
Assume the cooling system is designed, with 10C margin, to limit the temperature to 120C. For
Class F insulation, expected life at 120C is 200,000 hours. At 6500 hours per year of operation,
Operating life = 200,000 / 6,500 = 31 years
Also, the margin obtained by choosing “F/B” instead of ‘B/B’ is illustrated here. At 120C, with class
B insulation, life is 40,000 hours. With Class F insulation, life is 200,000 hours. Thus, insulation life
is five times more with “F/B’ compared to ‘B/B’.
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7.3 Service Factor (SF)
It specifies capacity of motor to withstand periodic over load conditions. It is legacy from NEMA
standards. A motor with SF of 1.0 operating for a prolonged period above full load at rated
ambient temperature will suffer insulation damage that will shorten operational life. A motor
with SF of 1.15 can work at 15% above rated power without immediate failure and for extended
and repeated periods (hours) but may suffer damage which shortens motor life.
Specifying SF more than 1.0 is conceptually same as specifying ‘F/B’. With rated current,
cooling system is designed to limit temperature within 130C as per Class B insulation. With
over load of say 15%, corresponding to SF of 1.15, temperature will be limited within 155C as
per Class F insulation.
In brief, if motor is designed for ‘F/B’ (Class F insulation with Class B temperature rise), there is
no need to assign any Service Factor and default value of 1.0 will suffice. Design margins in
current (Cl 7.1) and cooling / insulation life (Cl 7.2) ensure longer operating life of motor.
In case of cage rotor motor, sustained operation in current range of 150% to 500% is not practical
(Refer Cl 4.1). For wound rotor motor, operation in this range for significant time is possible. If
starting current is limited to 300%, current during the entire starting period will be nearly 300%. But
once the motor has started and rotor resistance shorted, sustained operation in current range of
150% to 500% is again not feasible.
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During starting if stalling occurs, stalling current (LRS) will be limited to 300%. However, if stalling
occurs under running condition with external rotor resistor shorted, stalling current (LRR) will be
600% and not 300%.
= 1 / LRR = 1 / 6 = 0.16pu
In case of cage rotor, pick up for stalling protection (PU) is set at 200%. In case of wound rotor with
rotor resistance start, PU is set at, say 350%. If stalling occurs during running condition only,
stalling protection picks up. During starting, if stalling occurs, thermal element offers protection. It is
not that onerous as current is limited within 300%. Example of typical setting adopted is given
below:
a) Motor data
Starting current = 300%
Starting time = 15 sec
Locked rotor (Stalling) current = 600%
Hot Safe stall withstand time = 7 sec
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8.3 Open Circuited Rotor Phase
From stator side it appears as line to line fault (Fig 16). The stator current will have significant
negative sequence component.
Fig 16
If rotor is open at start, motor cannot accelerate beyond 50 % speed. Near 50% speed the
electrical torque developed by motor collapses (Fig 17) and this is called ‘Goerges Phenomenon’
[13].
Fig 17
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During running, if one of the rotor phases open, stator current oscillates (Fig 18). This makes it
difficult for the relay to issue trip command positively. Some incidents of motor damage have been
reported from sites where the relay has failed to pick up for this condition.
Fig 18
a) Since current oscillates, conventional over current element (>) with DMT characteristics will
pick up and drop off periodically without initiating tripping. If reset time is instantaneous when
current falls below pickup value, the relay will reset immediately. Pick up and drop off will
occur continuously till fault becomes permanent during which time motor may be damaged.
To overcome this problem, numerical relays (e.g. MiCOM P141 to 145) now offer ‘timer hold’
facility. With the proper reset timer settings, it is possible to accumulate the current excursion
times and issue the trip command after the cumulative time has elapsed. For example, with
reference to Fig 18, the reset time can be set at 3 sec, and current pickup can be 130% with
time delay of 15 sec. The current pulse duration when current magnitude exceeds 130% is
integrated and when the accumulated value reaches 15sec, trip command is issued. To
prevent tripping during starting, either this element shall be bypassed during starting through
logic or time delay shall be more than starting time of motor. Some users prefer to wire this
protection for only alarm so that ordered manual shut down can be initiated from process
point of view.
b) Thermal element may act as a back up to over current element with ‘timer hold’ facility but
operating time is very uncertain. Current seen by thermal element is given by:
Ι = (Ι + KΙ )
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Since negative sequence component of stator current is significant under rotor open circuit
condition, chances of TH pickup can be improved by choosing higher value of K, say 6 to 8 instead
of 3.
The author greatly benefited from suggestions offered by Bina Mitra on the above topic.
9.0 Conclusions
(a) Formula for ‘back of envelop’ calculations for estimating dip during starting of HT motor are
given. Only in case the simple hand calculations indicate dip above 15%, it is necessary to go
in for simulation using advanced software.
(b) In case of LT motors connected by long cable, voltage dip during motor starting can be high
under certain conditions. In these cases, to reduce starting voltage dip, it is recommended to
increase number of runs rather than increasing the cable size.
(c) Procedure for setting Locked rotor protection based on thermal stress evaluation is explained
with a practical example.
(d) Metrosil shall be provided in high impedance differential protection schemes irrespective of
motor size to limit secondary voltage within limits during an internal fault. It is not mandatory to
have identical excitation characteristics for phase side CT and neutral side CT. Differential
protection using CBCT is also possible.
(e) Recommendations for protection of MV motors controlled by VCB against steep front surges
are listed in Cl 6.3.
(f) There is no need to specify Service Factor for motors designed for ‘F/B’ (Class F insulation with
Class B temperature rise).
(g) Differences in locked rotor protection philosophy between cage rotor and wound rotor are
brought out. Rotor open circuit in case of wound rotor motor can go undetected due to
oscillating nature of current resulting in motor damage. By enabling ‘timer hold facility’, positive
pickup can be ensured.
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10.0 Reference
[2] “Selection of current transformer parameters for optimum design – User perspective”, K
Rajamani and Bina Mitra, Second International Conference on Instrument Transformers,
Jan 2010, IEEMA, Mumbai, Page II-8 to 13
[4] “Online Health Monitoring of Motor Insulation”, Prabhakar Neti and Brant Wilhelm,
General Electric Document, 2013
[5] “Insulation co-ordination – Part 1: Definitions, principles and rules”, IEC 60071-1, 2011
[6] “Impulse voltage withstand levels of rotating ac machines with form wound stator coils”,
IEC 60034-15, 1995
[7] “A Statistical Vacuum Circuit Breaker Model for Simulation of Transient Overvoltages”,
Janko Kosmac and Peter Zunko, IEEE Trans on Power delivery, Jan 1995, pp 294 – 300
[8] “Auto Changeover in Power Plants and Induction motor performance”, ”, K Rajamani and
Bina Mitra, IEEMA Journal, December 2016, pp 76 – 83
[9] “Application Guidelines - Dimensioning, testing and application of metal oxide surge
arresters in medium voltage systems”, ABB, 2009
[11] “IEEE Guide for the Application of Surge Voltage Protective Equipment on AC Rotating
Machinery 1000 V and Greater”, IEEE Std C62.21 – 2003
[12] “Current state of surge testing induction machines”, John Wilson, Baker Instrument
Company, Iris Rotating Machine Conference, June 2003, Santa Monica, CA
[13] “The Goerges Phenomenon – Induction Motors with Unbalanced Rotor Impedances”, H L
Garbarino and E T B Gross, AIEE Transactions, 1950, Vol 69, pp 1569 – 1575.
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