2111 Pharmaceutics I
2111 Pharmaceutics I
2111 Pharmaceutics I
1
D. Pharmacy First Year PHARMACEUTICS – I
Question 14: Define the given terms: (a) Antigen (b) Phagocytosis (c) Enteric coating (d) Satvas (e) Bhasam
(f) Sieve number
ANSWERS
Pharmaceutics: It is branch of science that deals with the formulation of an effective dosage form of active
(1) Physical methods: All microorganism including spores, can be killed by the application of heat. Heat can
be applied in different forms in sterilization.
(a) Dry heat sterilization: In dry heat sterilization the microorganisms are destroyed due to oxidation of
essential cell constituents. Dry heat sterilization is mainly done by "Hot air oven".
Hot air oven: It is used for sterilization of pharmaceutical products and other materials. It is double walled
chamber made of steel. This method is used for sterilization of those substances, which get spoiled during
moist heat sterilization. According to pharmacopoeia sterilization by dry heating is effected by heating at a
temperature of 1600 C for 1 hour for most of the equipments.
Advantages:
1) It is used for sterilization of those substances, which get spoiled during moist heat sterilization. For
example oily materials and powders are destroyed due to presence of moisture in moist heat sterilization.
2) It is not so damaging to glass and metal equipment as moist heat.
2
D. Pharmacy First Year PHARMACEUTICS – I
Disadvantages:
1) This technique is not suitable for thermolabiles and aqueous and alcoholic preparation.
2) Rubber closures and surgical dressings cannot be sterilized by this method.
Uses:
1) This method is used to sterilize the glass wares.
2) This method can be used for the equipments like mortar pestle, ointment tubes and surgical equipments.
3) Fixed oils, ointment base, liquid paraffin and wool alcohol can also be sterilized by this method.
4) This technique can also be used for surgical catguts and gelatin sponge.
(b) Moist heat sterilization: This method is more effective than dry heat method, due to the fact that steam
has more penetration power than dry heat. The moist heat penetrates the spores and capsules of bacteria,
rupture it and escaping protoplasm is coagulated. Generally the holding temperature in moist heat sterilization
is 1210C to 1240C for 15 minutes. In this method the instrument used for sterilization is "Autoclave". In
which steam is used for sterilization. Other methods of moist heat sterilization are tyndallisation,
pasteurization and sterilization of vaccines
Advantages:
1) Autoclaving destroys microorganisms more efficiently than dry heat sterilization.
2) Equipments or parts of rubber and plastic, such as, nylon and polyvinyl chloride can withstand the
temperature and pressure required for moist heat sterilization.
3) Sterilization can be done after packing the pharmaceuticals preparations in its final container.
Disadvantages:
1) This technique is not suitable for oils, fats, ointments, powders and oily injection and aqueous and
alcoholic preparation.
2) It cannot be used for sterilization of plastic which get spoiled at 115-1160C for 30 minutes.
(c) Radiation Sterilization:
Sterilization by ultra-violet light: Direct sunlight can destroy microorganism on account of its ultra violet
rays of long wavelength. Ultra-violet rays for sterilization can be produced by passing a low current at high
voltage through mercury vapour in an evacuated glass tube.
Sterilization by ionizing radiation: The ionizing radiations are x-rays and -rays. These are lethal to bacterial
cell and destroy the nuclei of the bacterial cell. Gamma rays are produced from radioisotopes such as Cobalt-
60 or Cesium-137. The material to be sterilized is packed in the final container and then exposed to ionizing
radiations.
solution of bactericide. The preparation is then transferred into its final container, which is then sealed so as to
exclude microorganisms and the final container is then heated at 98-100oC for 30 minutes in boiling water.
(b) Gaseous sterilization: In this process sterilization is done with a chemical in gaseous state. Formaldehyde
was used in olden days but now ethylene oxide is used for sterilization.
(3) Mechanical methods: The solution containing thermolabile medicament can be sterilized by filtration
through bacteria proof filters. These filters retain the bacteria and sterile filtrate is collected in sterilized
receiver. Various filters used for sterilization are: (i) Membrane filters (ii) Ceramic filters (iii) Sintered glass
filters (iv) Seitz filter (v) Sintered metal filters. Only important one membrane filter is discussed here.
(a) Membrane filters: These are made up of cellulose acetate or cellulose nitrate. These are fixed in metallic
holders. The pore size in the membranes lies in the range of 0.01 to 14 µm. These are also called millipore
filters. Pore size of 0.2-0.22 µm best for sterilization. Membrane filters are suitable for sterilizing aqueous
and oily solutions but are not suitable for organic solvents such as, alcohol and ketones etc. Filtration can be
carried out under positive or negative pressure.
Advantages: This technique is suitable for thermolabile preparations. This process occurs continuously. It is
very rapid and useful process for large quantity of solution.
Disadvantages:
1) Process has to be carried out under aseptic conditions.
2) This technique cannot be used for the suspensions and viscous liquids.
3) Toxins and pyrogens cannot be removed
4) Clogging of filter media can takes place.
01. In Moist heat sterilization steam is used which In dry heat sterilization the microorganism
also penetrates in bacterial spores and cause are killed due to oxidation of bacteria.
coagulation of protoplasm part of bacteria.
2. This method is used for killing bacteria and Only bacteria are killed by this method.
bacterial spores. Spores are not killed.
3. Surgical dressing, rubber and plastic containers Oily material, powders, which get spoiled can
be sterilized easily without any during moist heat sterilization, can be
deterioration. sterilized easily.
04. Temperature of sterilization is 121 to 124 C for Temperature of sterilization is 160C for one
15 minutes. hour.
4
D. Pharmacy First Year PHARMACEUTICS – I
05. This method is suitable for most of the This method is not suitable for most of the
medicaments as the temperature of sterilization medicaments as the temperature of
is comparatively low for shorter duration, sterilization is very high for long duration.
however the medicaments that get deteriorated However the medicaments that get
in the presence of moisture cannot be sterilized. deteriorated in the presence of moisture can
be sterilized.
Question 02: What should be characteristics of material for containers? Discuss glass & plastics
containers in detail for packaging of pharmaceutical preparations with their merits and demerits.
Ans. Packaging: It may be defined as an art or science involves in preparing the goods or items for safe
transportation, storage, display and use of the products to ultimate customer in desired conditions with
minimum efforts. Various types of containers and closures are used to pack pharmaceutical products.
Containers: Container has been defined as a device that holds the drugs and it may or may not be in direct
contact with the pharmaceutical preparations.
Closures: - Closures are the device by means of which container can be opened and closed.
Characteristics of material used for containers:
1) The material must not interact physically or chemically with the substance which is retained, so as to
change the strength, quality or purity of the substance.
2) It should help in maintaining the stability of the product against the environmental factors which cause its
deterioration.
3) The material used for making of container must be non-toxic.
4) It should not impart any taste or odour to the preparations.
Generally the materials used for making of container and closure are glass containers and plastic containers.
Glass containers: Glass containers are very commonly used in pharmaceutical packaging because of
following advantages.
Advantages of glass containers:
1) Glass containers are transparent and allow visual inspection.
2) Glass apparatus are rigid, strong and can be withstand at very high pressure.
3) They are available in different shapes and sizes.
4) They are available in different compositions. So according to the product we can select the containers of
desired features.
5) They protect the photosensitive medicament from light.
5
D. Pharmacy First Year PHARMACEUTICS – I
Type-I SiO2-80℅, Boric acid- Highly heat resistant material, For laboratory
12-14℅, Al2O3-2-3℅, higher chemical stability, higher glasswares,
(Borosilicate Na2O- 4-5℅, CaO and hydrolytic resistance. Difficult to ovenwares and for
glass) others-less than 1℅ mould it. Costly or uneconomical. alkali-sensitive
products.
Type-II SiO2-75℅, Al2O3-2℅, Highly heat resistant material. Used for alkali
Na2O- 10℅, CaO 10℅ Higher chemical stability. Higher sensitive products
(Treated soda- hydrolytic resistance due to surface and parenteral
lime glass or treatment by sulphur dioxide. Can be products.
sulphured easily moulded. Economical than
containers) Type-I glass.
Type-III Mainly have SiO2-75%, It is cheap having low melting point, It can be used for
CaO (lime stone 0-12% can be easily moulded and having solids products.
(Soda lime and soda ash- 12-19%. high concentration of alkali oxide. It
ordinary glass) has very low mechanical strength
and liberates alkali.
Type-IV-NP It is also called as It cannot be used for the parenteral It is used for oral
general purpose soda- products. and topical
(Non- lime glass. preparations.
parenteral)
Colored glass During the preparation Ultra violet rays cannot pass through Used for light
small amount of metal it. Metal may leach out from glass, sensitive drugs.
oxides like Cu, S, Fe so it is not suitable for the
and MnO2 are added preparations, which react with
6
D. Pharmacy First Year PHARMACEUTICS – I
Silicon treated Soda lime glass is It is chemically inert, resistant to It can be used for
glass treated with dimethyl heat and oxidation. It does not liquid preparations
siloxane. impart any color and odour to the and parenteral but
preparations. cannot be reused
because it gets
erodes on repeated
heating.
Neutral or It is inter-mediate It is highly heat resistant and imparts Widely used for
Resistant glass between borosilicate and no alkalinity. It is cheaper than parenteral products.
soda-lime glass (Type-I Type-I.
and II)
Plastic containers: Plastic containers are becoming very popular for packaging different sterile or nonsterile
products including injection, dialysis fluids and eye drops. Ready filled disposable plastic syringes are also
very popular. This popularity is due to the variety of plastics available and their adoptability to many package
forms like bottles, boxes, pouches, syringes and tubes. Generally plastic may be classified as two types: (1)
Thermosetting plastic (2) Thermoplastic plastic
Thermosetting plastic: It is very hard and brittle at room temperature but becomes flexible at high
temperature. It is generally used for the closures. e.g. phenol-formaldehyde resin, urea- formaldehyde resins
and melamine formaldehyde.
Thermoplastic plastic: It softens to viscous fluid on heating and again become hard on cooling. It is more
popular in nature and used for packing the mixtures, tablets, capsules and ointments. From various types of
thermosetting plastics, only PVC is used for I.V. fluids and polyethylene, polystyrene and polyamides are
used in packaging of pharmaceutical products. Polypropylene plastic containers are more resistant to heat,
flexible, economical and can be autoclaved repeatedly. They can be used for disposable syringes, for dialysis
fluid, syrups and packaging of juices. Polystyrene plastic is hard, rigid easy to mould, cannot be sterilized
and permeable to water. It is used only for making jars, closures and bottles etc.
Advantages of plastic containers:
1) They are light in weight, economical, tough and flexible.
2) They have sufficient mechanical strength.
3) They can be transported easily.
4) They are unbreakable.
Disadvantages:
1) They are permeable to water vapors.
2) They cannot withstand heat without softening.
7
D. Pharmacy First Year PHARMACEUTICS – I
Question 03: Enumerate the various factors affecting the size reduction. What is the need or importance
of size reduction? Discuss ball mill and fluid energy mill in detail.
Ans. Size reduction: It is the process of reducing drugs into small particles or fine powder. Crushing,
grinding, milling and pulverization all are the synonyms of size reduction.
Factors affecting size reduction:
(a) Method of size reduction: The selection of the method of size reduction depends upon the physico-
chemical properties of the dosage forms.
(b) Hardness: Hardness of a material depends upon its surface properties that can be determined with the help
of Moh’s scale. This scale gives the no. from 1 to 10. It is difficult to reduce the particle size of a hard material
(moh’s no. 7) and soft material having the moh’s no.3
(c) Toughness: It is more difficult to reduce the size of a soft and tough material as compared to the hard and
brittle material.
(d) Stickiness: Stickiness causes the adhering of the material to the grinding surface. Mainly this problem
occurs in the case of gummy and resinous material.
(e) Moisture content: Moisture content has a great effect on the hardness, toughness and stickiness which
effects the size reduction of a drug. Moisture content below the 5% is suitable for the dry grinding and greater
than 50% is suitable for the wet grinding.
(f) Purity required: Certain size reduction equipments involves considerable wear and tear of grinding
surface. So it should be avoided if high degree of purity is required.
(g) Bulk density: The capacity of most of the batch mills depends upon the volumes. The volume of a
material depends upon the bulk density of it.
(h) Temperature: In case of the thermolabile drugs that may undergo degradation and very fine powder may
explode if there is an excessive increase in the temperature occurs.
8
D. Pharmacy First Year PHARMACEUTICS – I
Ball mill
Principle: It works on the principle of impact and attrition.
Construction: It consists of a hollow cylinder, which is mounted on metallic frame in such a way, that it can
be rotated on its longitudinal axis. The length of the cylinder varies usually 1-3 meters in diameter. The
cylinder contains balls that occupy 30-50% of the mill. The balls are made up of the same material as that of
the cylinder. These balls act to grind the material. If the pebbles, rod or bars are present at the place of balls,
then they are called as pebble mill, bar mill or rod mill respectively. The mill usually contains the balls of
different size so the efficient reduction in particle size takes place. The upper size of the cylindrical vessel is
fitted with the tightly closed lid through which the material can be introduced.
Working: The drug to be grounded is put into the cylinder of the mill and mill is rotated. The speed of rotation
is very important. At low speed, the mass of balls will slide or roll over each other and size reduction does not
take place. At high speed, balls will throw out to the walls by centrifugal force and no grinding will occur. At
2/3 speeds, the centrifugal force just occurs with the result that the balls are carried almost to the top of the
mill and then fall. After suitable time, material is taken out and passed through sieve to get a powder of
uniform size.
Uses:
1) The mill used to grind brittle drugs to fine powder.
2) It can also be used for wet grinding
also. Advantages:
9
D. Pharmacy First Year PHARMACEUTICS – I
10
D. Pharmacy First Year PHARMACEUTICS – I
11
D. Pharmacy First Year PHARMACEUTICS – I
4) Uniformity in content: Tablet must comply with the requirement for uniformity of content specified in the
individual monograph. The percentage of medicament is calculated by doing assay for a particular drug, by
the method that is given in pharmacopoeia. If any drug does not comply with test, it is rejected.
5) Measurement of hardness or mechanical strength: Mechanical strength determines the strength or
hardness of a tablet. It is necessary to ensure that the tablets should withstand the normal risk of handling and
transportation. The instruments which are used for testing the hardness of tablets are Monsanto hardness
tester and Pfizer hardness tester
6) Friability test: During the course of compression of tablet, a sufficient pressure is applied on the granules,
so that tablet can withstand wear and tear during transportation. In this test a tablet friabilater is used. The
apparatus consists of a plastic chamber, which is divided into two parts and it revolved at a speed of 25 r.p.m.
20 tablets are weighed and placed in the plastic chamber. The chamber is rotated for 4 minutes or 100
revolutions. During each revolution tablet falls from the distance of 6 inches. Loss in weight is indicated by
weighing the tablets after 100 revolution. The tablet is considered to be of good quality if the loss of weight is
less than 0.8%.
7) Disintegration test: Disintegration of a tablet means breakdown of the tablet into smaller particles after
swallowing. The time required to disintegrate the tablet is called "Disintegration Time". The rate of
disintegration depends upon type of tablet. In this test the instrument used is known as Disintegration
apparatus. If a tablet does not comply with the test time, it is rejected or again tested if any error exits in
testing.
8) Dissolution test: Dissolution test is generally performed to determine the amount of active ingredient
dissolved in the specified time. The dissolution media and time is specified in particular monographs in I.P.
Generally two types of dissolution apparatus are used for the dissolution of tablets and capsules.
Type-I apparatus (basket type apparatus) and Type-II apparatus (paddle type apparatus).
Type-I apparatus (basket type apparatus):Basket type apparatus is generally consists of a cylindrical
vessel made up of borosilicate glass apparatus with hemispherical bottom having the capacity of 1000 ml. A
vertical shaft is attached with an electrical motor which rotates the basket. Water bath is set up to the
temperature 37 ± 2⁰c.
In case of Type-II apparatus (paddle type apparatus) assembly is same as type-I apparatus except that the
stirring equipment is paddle.
Procedure: Put the tablet into the basket in type-1 apparatus and directly into the vessel in case of type-II
apparatus and put the dissolution media in the vessel. The temperature of the vessel should be maintained at
37 ± 0.5⁰c. Rotate the basket or paddle for the specified time period and withdraw the aliquot samples of
dissolution media after a specified time intervals. Immediately replace the equal volume of dissolution media
12
D. Pharmacy First Year PHARMACEUTICS – I
to the vessels and then calculate the amount of dissolved active ingredient by U.V. analysis in solution and
calculate the % age of stated amount that comply with the standard. Standards according to the Indian
Pharmacopoeia are given in the table.
Stage No. of the tablets Acceptance
tested
Ans. (b) Significance of binding agent- Binding agents are added to glue the powder and cause them to
form granules. They also increase the cohesive strength of the formulation. The choice of binding agent
depends on the binding force required to form the granules and its compatibility with the drug and other
additives. There might be two ways of adding binding agents to the formulation. One is to add in dry form
and blend it with the powder mixture and then activate it by the addition of other solvent. Second is to add in
the form of slurry or paste and then mix it with dry powder mixture. Some of the binding agents that find use
are water, alcohol, acetone, starch paste, sucrose syrup, gelatin solution, acacia mucilage.
Question 05:- Define aerosols and discuss about their packaging. Give advantages and disadvantages
of aerosols.
Ans. Aerosols may be defined as disperse phase system in which very fine solid particles or liquid droplets or
gaseous phase get dispersed in the gas, which acts as a continuous phase. This is also known as pressurized
system because medicaments come out of container when pressure is applied on valve. Classification of
Aerosols: Aerosols may be classified as:
1) Space sprays: These are finely divided sprays having particle size upto 50 μ e.g. insecticides.
2) Surface coats: These are also sprays but disperse particles are of coarse size upto 200 μ. They produce a
wet coat when sprayed on a surface e.g. hair sprays, personal deodorant.
3) Foam: These are produce by rapid expansion of propellants through an emulsion. Hence, the product
comes out in the form of a foam or froth e.g. shaving cream.
Packaging of Aerosols: The aerosols products can be filled in aerosol containers by two ways:
(a) Cold-fill process (b) Pressure- fill process
(a) Cold-fill process:
13
D. Pharmacy First Year PHARMACEUTICS – I
1) This process is used to fill metered aerosol products using a fluorocarbon propellant. By lowering the
temperature of a propellant below its boiling point, the propellant becomes liquid at atmospheric pressure.
2) The active ingredients and propellant are cooled to a low temperature of about -300 F to -400 F.
3) The active ingredients are generally cooled to below 00 C in order to reduce loss of propellant during the
filling operation. The chilled active ingredients are poured into chilled container and propellant is added.
4) Sufficient time is given for the propellant to partially vaporize, in order to expel the air present in the
container.
5) The valve is fitted on to the container which is placed into a water bath so that the contents are heated to
1300 F (540C) in order to check any leakage and strength of container.
(b) Pressure-fill process: This process is used for filling aerosols containing hydrocarbon propellant. The
product concentrate is placed into the container and the valve is sealed. The propellant is forced through the
valve under pressure. After this the container is immersed in a water bath at 1300 F (or 540C) in order to check
any leakage and strength of the container. It is essential that the air present in the container must be expelled
before filling the contents into the aerosol container.
Advantages:
1) The medicament can be delivered directly to the affected area.
2) Absence of air prevents oxidation of product.
3) The hydrolysis of medicament can be prevented.
4) Drug can be given by oral inhalation.
5) Sterility of the product is maintained.
6) The application of medicament is easy.
7) Drug decomposition does not take place.
Disadvantages:
1) Aerosol packaging process is costly.
14
D. Pharmacy First Year PHARMACEUTICS – I
2) Sometimes propellants are toxic.
3) Cooling effect of volatile propellants may cause discomfort.
(b) Lavigation and Elutriation: Levigation is the process of wet grinding. The material is converted into
paste with water and then grinding of paste is done in a mortar. In case of large scale, grinding is done by
using colloidal mill. The process is used for the preparation of light kaolin chalk, red and yellow mercuric
oxide. After the process of levigation, the paste obtained contains fine particles along with small proportion of
coarse particles. The fine particles are separated from coarse particles by process of elutriation.
Elutriation is the process of separation of fine particles and coarse particles from a paste obtained fro
m levigation. The paste is mixed with a large volume of water and the mixture is allowed to stand for a short
period during which the heavy coarse particles with high density settle down on the bottom of vessel. The fine
particles of low density remain suspended in upper layer. The upper layer liquid is poured off and the fine
particles are allowed to settle down on the bottle. The wet paste containing fine particles is then dried. On
large scale elutriation tanks are used.
15
D. Pharmacy First Year PHARMACEUTICS – I
Osmosis is the flow of solvent from low concentration of solute to high concentration of solute through a semi
permeable membrane. The solutions having same osmotic pressure are known as iso-osmotic solutions.
When a R.B.C. cell is placed in contact with a solution that has same osmotic pressure as that of blood
plasma, the cell wall will neither swell nor shrink. It means it will retain its tone and therefore the solution is
said to be isotonic. It is not necessary that solutions, which are isoosmotic, will also be isotonic. Parenteral
preparation should be iso-tonic with blood plasma, but there can be some flexibility depending on the route of
administration and quantity of solution to be injected.
(d) Freeze drying: In freeze-drying process, there is removal of water vapors from a frozen material by
sublimation. Therefore it is also called sublimation drying process or lyophilization.
Theory: In this process, the material is frozen in a suitable container connected to a high vacuum system, so
that the vapour pressure of water vapours is reduced to less than that of the material being dried. It reduces the
temperature and pressure to values below the triple point. Under these conditions, ice sublimes directly to
vapour state. The water vapours are removed from the system by condensation in a condenser maintained at a
temperature lower than temperature of a frozen material. The process is mainly used for drying of biological
products such as antibiotics, blood products, and vaccines.
Parts of freeze dryer:
(i) A chamber for vacuum drying (ii) A vacuum source (iii) A heat source (iv) A Vapor removal system
16
D. Pharmacy First Year PHARMACEUTICS – I
Freeze Dryer
Advantages: 1) The product obtained is light and porous having excellent solubility.
2) The heat sensitive material can be dried.
3) The loss of volatile material is minimum.
4) The sterility of the product is maintained.
Disadvantages: 1) The process is very expensive.
2) The product obtained by freeze-drying is hygroscopic.
Question 07: Write short note on: (a) Grades of powder as per I.P (b) Sieving/Sifting (c) Filter aids (d)
Cyclone separator (e) Steam distillation
Ans. (a) Grades of powder: The I.P/ B.P specifies 5 grades of powder:-
1) Coarse powder: A powder of which all the particles pass through sieve no. 10 and not more than 40% pass
through sieve no. 44.
2) Moderately coarse powder: A powder of which all the particles pass through sieve no. 22 and not more
than 40% pass through sieve no. 60.
3) Moderately fine powder: A powder of which all the particles pass through sieve no. 44 and not more than
40% pass through sieve no. 85.
4) Fine powder: A powder of which all the particles pass through sieve no. 85.
5) Very fine powder: A powder of which all the particles pass through sieve no. 120.
(b) Sieving/Sifting: In sieving, the fine powder is separated from the coarse powder by using sieve of desired
number. The degree of fineness of powder is known with the help of sieve through which the powder material
is passed. Size separation of powder is done by passing the powdered material through a set of sieves. Sieves
are arranged in descending order according to their pore size. It means the sieve of the large pore size is at the
17
D. Pharmacy First Year PHARMACEUTICS – I
top and smallest one at the bottom. The bottom sieve is attached to a receiving pan. The material is placed in
the upper most sieves. The sieves are shaken with help of mechanical sieve shaker. During the vibration of the
sieve a fraction of powder will be retained on each sieve while other fraction will pass through the sieve. After
shaking for required period of the time, the machine is stopped and for the purpose of analysis. The weight of
each fraction is determined and the % is calculated.
(c) Filter aids: These are the substance, which reduce the resistance of the filtrate to flow. These are added to
the preparation in concentration from 0.1 to 0.5% before filtration. An ideal filter aid should possess the
following qualities.
i) It should be able to remain suspended in the
fluid. ii) It should be free from impurities.
iii) It should be inert to the liquid being filtered.
iv) It should have a particle size distribution suitable for retention of solid as required.
The object of the filter aid is to prevent the filter medium from becoming blocked. Filter cake must be light,
porous and inert. Various filter aids are used like cellulose asbestos, carbon and diatomaceous earth. They are
used according to their advantage and chemical composition.
(d) Cyclone separator:
Principle: In cyclone separator, the centrifugal force is used to separate solids from fluids. The separation
depends upon particle size and density of particles.
Construction: It consists of cylindrical vessel with a conical base. The upper part of the vessel is fitted with a
tangential inlet and a fluid outlet and at the base it is fitted with solid outlet.
Working: The suspension of a solid in gas is introduced tangentially at a very high velocity, so that rotary
movement takes place within the vessel. The fluid is removed from a central outlet at the top. The rotatory
flow within cyclone separator causes the particles to be acted on by centrifugal force. The solids are thrown
out to the walls; thereafter it falls to the conical base and discharged out through solids outlet.
18
D.PHARMACY FIRST YEAR PHARMACEUTICS-1
Cyclone Separator
Steam Distillation
Uses: It is used for the distillation of water immiscible liquid of high boiling points for example turpentine oil
etc. By introducing steam through the mixture of two immiscible liquids, it boils at temperature below the
19
D. Pharmacy First Year PHARMACEUTICS – I
normal boiling point of either component. The distillate consists of two liquids in the same proportions as in
the vapors. It is also used for distillation of volatile oil for its purification without any decomposition.
Question 08: Discuss any four (a) pasteurization (b) maceration process (c) difference between
sterilization and disinfection (d) sintered glass filters (e) colloid mill (f) tray dryer
Ans. (a) Pasteurization: It is moist heat sterilization method is used to make milk safe and also to improve its
keeping properties. Two methods are used for pasteurization:
i) Holder method: The milk is heated at temp 62.80C for 30 minutes in a stainless steel tank. Clean dry steam
is blown to the space above the liquid to prevent formation of foam. This method kills all type of bacteria.
ii) Flash Method: The milk is heated to 71.60C for 15 seconds and then quickly cooled. The milk is heated by
passing through narrow horizontal pipes through which water passes in opposite direction. This method is
commonly used by most of the firms due to less time consuming.
Volume of menstrum required for second maceration = Total vol. of menstrum – vol. of menstrum used in
first maceration.
20
D. Pharmacy First Year PHARMACEUTICS – I
Triple maceration process: In this maceration process, the drug is macerated thrice by using the menstrum
which is divided into three parts in such a manner that the same volume is used for each maceration.
Total vol. of menstrum - volume to be retained
by the drug volume to be
Volume of menstrum for first maceration = + retained by
3 the drug
1) It is a process in which all the viable 1) It is a process to inactivate all the pathogenic
microorganisms are destroyed microorganisms
2) It is capable to destroy resistant spores 2) It cannot destruct resistant bacteria spores.
3) Sterilization can be done by physical, chemical 3) Disinfection is usually carried by use of chemical
and mechanical methods. agents.
4) Sterilization process can be used on food 4) It cannot be used on eatables & medicines: and
products & medicinal agents. they are more harmful and strong to human body.
(d) Sintered glass filters: These are made from borosilicate glass. The glass is finely powdered and particles
of the required size are separated and is then packed into disc mould and heated until a suitable adhesion has
taken place between the granules. These discs are fused to funnels of suitable shape and size. Sintered glass
filters are available into different pore size. The filtration is carried out under reduced pressure.
Advantages:
1) These filters do not absorb the medicaments from the solution.
2) These filters also do not change the pH of the solution.
Disadvantages:
1) They are very costly and unsuitable for large volume of filtration.
21
D.pharmacy First Year Pharmaceutics-1
Colloid Mill
arrangement of shelves. Heater is fixed in such a way that the air is reheated. When the air passes over each
shelf, a certain amount of heat is given up to provide latent heat of vaporization.
Uses: Tray dryers are used for drying of crude drugs, chemicals, powders and granules used in tablet
manufacturing.
Question 09:- Write the difference between hard and soft gelatin capsule. Discuss with the help of neat
and labeled diagram the filling of hard and soft gelatin capsules. Ans.
02. They are cylindrical in shape. They are available in round, oval or tube shape.
03. It consists of gelatin Tio2, coloring These are prepared from gelatin, plasticizer and
agent and plasticizer. preservative.
04. It is used only for solid medicament. It is used for filling of solid, liquids or
semisolids.
05. Sealing is done to ensure medicament Filling and sealing is done in a combined process
may not come out on rough handling
after filling.
23
D. Pharmacy First Year PHARMACEUTICS – I
Filling of soft gelatin capsule: It is done by rotary die machine. In rotary die machine, the soft gelatin capsule
are prepared and then filled immediately with liquid medicament. The machine consists of two hoppers, one
for liquid gelatin and other for liquid material to be filled. The gelatin is placed in the hoppers and liquid
medicament to be filled is placed in other the hopper. There are two rotary dies, which rotates in opposite
direction when liquid gelatin mixture enters into machine from hopper, it produce continuous ribbons. This
ribbon comes over the rotating dies from opposite direction and enters in between dies. Thus half shell of
capsule is formed. At this stage measure quantity of medicament is filled with subsequent movement of dies
the other half of capsule is formed. Sealing is done by heat and pressure of rotating dies. Capsules formed are
washed and dried. This machine produces 25000 to 30000 capsules in one hour.
24
D. Pharmacy First Year PHARMACEUTICS – I
Rotary Machine
25
D. Pharmacy First Year PHARMACEUTICS – I
(b) Extraction: Extraction may be defined as the treatment of the plant or animal tissues with solvent,
whereby the medicinally active constituents are extracted. The solvent used for extraction is known as
menstrum. The various processes used for extraction are infusion, decoction, maceration, percolation and
digestion.
Percolation: Percolation means filtering and movement of fluids through porous medium. It is another method
of extraction of active constituents from the drugs used in the preparation of tinctures and liquid extracts.
Types of percolation:
1) Simple percolation or percolation process for tinctures.
2) Percolation process for concentrated preparation such as (a) reserved percolation process and (b) modified
percolation process
3) Continuous hot percolation or soxhelation.
Simple percolation: In this process there are three stages. These are:-
a) Imbibition: The powdered drug is moistened with menstrum and allowed to stand for 4 hours and packed
in percolator.
b) Maceration: The moistened drug is left in contact with menstrum for 24 hours.
c) Percolation: It consists of downward displacement of saturated solution formed in maceration. After
collecting 3/4th of the required volume of finished product, the marc is pressed and mixed the expressed
liquid with the percolate.
26
D. Pharmacy First Year PHARMACEUTICS – I
Examples: Tincture of belladonna, compound tincture of cardamom are prepared by this process.
Advantages: This process is used to make tincture in 24 hours as compared to maceration, which takes 10-
14 days.
Disadvantages: More menstruum is required to exhaust the drug in simple percolation.
3) Continuous hot percolation/Soxhlet extraction: When active constituents of the drug are not freely
soluble in the solvent, then it becomes necessary to extract the crude drug by the action of hot menstrum. The
fixed oils from seeds and alkaloids from the drug are extracted by continuous hot percolation process using
benzene, chloroform, ether etc.
Apparatus: The apparatus used for this process is consist of :
Flask: The solvent used for extraction is placed in the flask which is boiled with the help of heat.
Soxhlet extractor: In which the drug to be extracted is packed. It has a side tube which carries the vapors of
the solvent from the flask to the condenser and a syphon tube which takes over the extract containing
medicaments from soxhlet extractor to the flask.
Condenser: In which the vapors of the solvent are again condensed into the solvent.
27
D. Pharmacy First Year PHARMACEUTICS – I
Procedure:
1) The drug to be extracted is packed in a paper cylinder made from a filter paper and it is placed in the body
of soxhlet extractor. The solvent is placed in the flask.
2) When solvent is boiled on heating the flask, it gets converted into vapors. These vapors enter into the
condenser through the side tube and get condensed into hot liquid which falls on the column of the drug.
3) When the extractor gets filled with the solvent, the level of the syphon tube also up to its top. Thesolvent
containing active constituents of the drug in the syphon tube will come back into flask, thus emptying the
body of extractor.
4) This alternation of filling and emptying the body of the extractor goes on continuously.
5) The soluble active constituents of the drug remain in the flask while the solvent is repeatedly volatiized.
Advantage: In this process less menstrum is required.
Disadvantages:
1) Some drugs can block the soxhlet apparatus e.g opium, gum, resin, orange peel etc
2) Only pure solvents or constant boiling mixtures can be used for this processs.
3) Thermolabile drugs cannot be extracted by this process.
Question 11: (a) Define immunity. Explain B.C.G. and D.P.T. vaccines.
(b) What is Pharmacopoeia? Explain Indian Pharmacopoeia in detail.
Ans. (a) Immunity:-The power of the body to resist the effects of the invasion of microorganisms is called
immunity.
B.C.G. vaccines (Freeze dried): B.C.G. vaccine is in the form of white pellet which when constituted
yields opalescent suspension. It is freeze dried preparation of live culture of bacillus of Calmette and Guerin
strain of Mycobacterium tuberculosis.
28
D. Pharmacy First Year PHARMACEUTICS – I
Preparation: The bacilli are grown on suitable media on suitable solid culture media and should shows not
less than 20 millions colonies. Growth period should not be more than 14 days. After growth, they are
separated by filtration to form cake. Cake is homogenized in grinding flask and suspended in sterile liquid
medium. Antigenicity is preserved and suspension is transferred into final sterile container and then container
is sealed.
health and family welfare. The volume I contains legal notices and preface, acknowledgements, introduction,
general notices and monographs from A to P. the volume II contains monographs from Q to Z, appendices,
contents of appendices and index.
The 4th edition of I.P. was published in 1996. It contents 1149 monographs and 123 appendices and
Question 12: Define the following terms: (a) Linctuses (b) New Drug Delivery System (c) Emulsions (d)
Suspension (e) Tablets (f) Syrups (g) Elixirs
Ans. (a) Linctuses: Linctuses are viscous oral liquid preparations that are used for the relief of cough. They
contain medicaments, which have demulcent, sedative or expectorant action. Linctuses should be taken in
small dose without diluting with water in order to have the maximum and prolonged effect of medicament.
Example: Codeine linctus-BPC
(b) New Drug Delivery System: There are large disadvantages of various drug delivery systems are bitter
taste, poor penetration power, high or low therapeutic value, long term use and gastric instability. To
overcome these problems of conventional drug delivery system various new drug delivery system are
developed and classified as prolong drug delivery system like prodrug and targeted drug delivery system e. g.
liposomes and nanoparticles.
Prodrugs: Prodrug is chemically modified inert drug, which upon biotransformation liberates the
pharmacologically active parent compound. For example: chloramphenicol (an antibiotic), which has bitter
taste and it is not used as such. Modification is done by palmitate ester, which mask the taste and prodrug
formed is chloramphenicol palmitate.
Liposomes: Liposomes are microscopic vesicles composed of concentric bilayers of phospholipids that are
separated by aqueous space within the drug can be incorporated.
(c) Emulsion: An emulsion can be defined as biphasic liquid dosage form, in which one liquid is dispersed in
the form of minute globules in another liquid with the help of a substance known as emulsifying
agent/emulsifier. The liquid, which is dispersed as minute globules is known as dispersed phase and the liquid
in which the globules are dispersed is called continuous phase. The emulsions are of two types:
30
D. Pharmacy First Year PHARMACEUTICS – I
Oil in water type [o/w]: In this type of emulsion, oil is present as a dispersed phase whereas water is present
in the form of continuous phase.
Water in oil [w/o]: In this type of emulsion, water is present as a dispersed phase whereas oil is present as
continuous phase. Emulsions are given by various routes such as oral, intravenous and external.
(d) Suspension: These are biphasic liquid dosage form in which finely divided insoluble drug is dispersed
/suspended in a liquid medium with the help of suspending agent. The solid particles act as disperse phase
whereas liquid vehicle acts as continuous phase. They may be used by oral, parentral and external route. All
the suspensions should be packed in containers having adequate air space above the liquid for adequate
shaking before use, because the dispersed solid particles settled down on prolonged storage.
(e) Tablets: Tablets are solid unit dosage forms or medicaments that are prepared by either moulding or by
compression. Certain excipients are also added in the medicaments during formulation of tablets. Tablets are
usually available in circular shape with either flat or convex faces. Tablet dosage form is widely used
because they are easy to transport and medicaments are more stable even when mixture of two or three is
present in the same tablet. The major advantage of tablet is that they can be produced on a very large scale
with much lower cost than other dosage form.
(f) Syrup- Saturated solution of sugar such as sucrose (66.7% w/w) in water or other aqueous liquids. At
place of sucrose, other polyhydric alcohols such as glycerin & sorbitols may be added to retard crystallization
of sucrose & to increase solubility of ingredients. For examples: Codeine phosphate syrup and
squill syrup.
(g) Elixirs: - Elixirs are sweet aromatic preparations and are usually coloured. The main ingredient of elixirs
is ethyl alcohol (4-40%). Water, glycerin or propylene glycol, flavouring agent, syrup and some suitable
preservative can also be used. The elixirs may be medicated or non-medicated. Aromatic elixirs USP is a
nonmedicated and Chlorpheniramine melate elixirs is a medicated elixir.
Question 13: Differentiate the following terms: (a) Organized/Unorganized drugs (b) Purified water
I.P. and Water for injection I.P (c) Liniments and Lotions (d)Mouth washes and Gargles (e)
Sera/vaccines & Toxoids (f) Active and Passive Immunity (g) Wet granulation and Dry granulation (h)
Evaporation and Drying (i) Infusion and Decoction. Ans. (a) Organized drugs and unorganized drugs
31
D. Pharmacy First Year PHARMACEUTICS – I
01. Drug along with the whole menstrum is Drug along with 4/5th of menstrum is used in
used in maceration process. maceration process.
02. The period of maceration is 7 days. The period of maceration is 2-7 days.
03. Strain off the liquid and press the marc. Decant the liquid and marc is not pressed.
04. Mix the liquid with macerate, filter the Filter it and pass remaining 1/5th menstrum
liquid and filterate is not adjusted to through filter to make final volume.
volume.
05. Example: Tincture of orange Example: Tincture of Tolu
01. The water which is free from volatile Water which is free from volatile and non
and non volatile impurities is called volatile impurities, microorganism and pyrogen
purified water. is called water for injection.
03. It is not stored in tightly closed It should be stored in tightly closed neutral glass
container container and should comply with the test for
pyrogen.
02. Liniments are usually applied to skin They are applied without friction with the
with friction or rubbing. help of cotton wool.
(d) Mouthwash: These are aqueous solution with a pleasant taste and odour used to make clean and
deodorize the buccal cavity. They contain antibacterial agents, alcohol, glycerin, sweetening agents, flavoring
agents. Example: Zinc sulphate and zinc chloride mouthwash-BPC.
32
D. Pharmacy First Year PHARMACEUTICS – I
Gargles: Gargles are aqueous solutions used to prevent or treat throat infections. They are usually available in
concentrated form. So they are used with direction for dilution with warm water before use. They are used for
relieving soreness of throat infections. An antibacterial agent also present in it. Example: Phenol gargles.
(e) Vaccines: Vaccines are preparations which contains antigens. Vaccines stimulate the immune system of
body to produce antibodies. These antibodies make the person or animal immune to that disease for which the
vaccine is given. Vaccine may contain living, attenuated or killed bacteria, virus or rickettsia.
Example: B.C.G. Vaccines (Freeze dried):
Toxoids: The pathogenic bacteria during their growth in a liquid medium release a toxic substance known as
"toxin". These toxins are disease producing and are antigenic in nature. When toxins are treated with
chemicals such as formaldehyde, their toxic properties are destroyed without causing any loss of antigenic
property. These are called as toxoid.
Example: Tetanus toxoid
Tetanus toxoids: This is prepared from the exotoxin of Clostridium tetani. Tetanus toxoid is available in
following forms
(i) Formal toxoid (FT): Prepared by treating sterile culture filtrate of Clostridium tetani with formaldehyde.
(ii) Alum precipitated: Prepared by adding alum to tetanus toxoid. The precipitates are separated, washed and
suspended in normal saline solution.
03. When the antigenic substance such as vaccines The immunity is produced by injecting ready-
is introduced into the body, it stimulates the made antibodies (antisera, sera or immune
body to produce antibodies. sera) containing preparation in body.
33
D. Pharmacy First Year PHARMACEUTICS – I
2. Not suitable for both hydrolysable and Useful for both hydrolysable and thermolabile
thermolabile materials. materials.
3. Tablets are hard and disintegration time is long. Tablets are friable and disintegration time is
less.
4. Time, space and equipment requirement are Time, space and equipment requirement are
more. less.
5. Not suitable for effervescent materials and single Useful for effervescent materials and single
ingredients. ingredients.
Question 14: Define the given terms: (a) Antigen (b) Phagocytosis (c) Enteric coating (d) Satvas (e)
Bhasam (f) Sieve number
Ans. (a) Antigens: Antigens are the external substances which enter in the body through different means.
These antigens stimulate the body to produce antibodies.
(b) Phagocytosis: Phagocytosis means the ingestion of bacteria by certain cells of the body, which make them
harmless. This process is caused by two types of body cells, by the cells of reticulo-endothelial system and
white blood corpuscles (WBC).
34
D. Pharmacy First Year PHARMACEUTICS – I
(c) Enteric coating: This coating is given to the tablets in order to ensure that these tablets will not
disintegrate in the intestines. Cellulose acid phthalate and polyvinyl acetate phthalate etc polymers are used.
An ideal enteric coating material should have the properties like:
1) It should be resistant to gastric fluid.
2) it should be economical and non- toxic in the required quantity.
(d) Satvas: These are extracts of herbs. A fresh herb is crushed into a coarse mass and allowed to remain in
contact with water for about 12 hours and then strained the liquid. The upper clear liquid is decanted off and
the sediment (which contains active ingredients) is dried into a fine powder.
(e) Bhasam: These are ashes which are prepared from vegetable and mineral substances. The vegetable drugs
are cut into a coarse powder or pieces and then burnt, till they are completely reduced to ashes. The mineral
ashes are prepared from metals. Ashes are also prepared from various animal products such as from horn and
pearls.
(f) Sieve number: A number used to designate the pore size of sieve, usually the approximate number of
opening per inch square area. The number mentioned for sieve is the number of meshes of standard diameter
present in 1 inch square area. For example a No. 10 sieve has 10 meshes in 2.54cm/ inch in each direction.
35