Page 1 of 31

Test Report issued under the responsibility of:

TEST REPORT
IEC 61730-1
PV Module Safety Qualification
Part 1: Requirements for construction

Report Reference No. ..................... : ULI-NABL(ELT)-MNRE-0054/2011

Date of issue..................................... : 2011-11-18
Total number of pages ...................... 31

Testing Laboratory ......................... : UL India Private Limited

Address ............................................ : Bangalore, India

Applicant’s name ............................ : SURANA VENTURES LTD

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

SECUNDERABAD , AP 500003, INDIA

Test specification:
Standard ........................................... : IEC 61730-1 Ed. 1
Test procedure ................................. : N/A
Non-standard test method…………..: N/A
Test item description .....................: Crystalline silicon terrestrial photovoltaic (PV) modules (Multi-
crystalline)

Trade Mark ....................................... :

Manufacturer .................................... : SURANA VENTURES LTD

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

SECUNDERABAD , AP 500003, INDIA
Model/Type reference....................... : Model SVL 0230P
Ratings ............................................. : For the electrical rating for all models see Product Electrical Rating
table.

Manufacturer declared that all the modules from 5W to 230W; they are using the same bill of material,
except the junction box. Junction box also will be complying with the requirement.

IEC61730_1
 Page 2 of 31

Testing procedure and testing location:

Testing Laboratory:
Testing location/ address ...................... : UL India Pvt Ltd. Bangalore

Tested by (name + signature) ..... : Lakshmikanth Lakshmikanth

Approved by (+ signature) ........... : Dhevanthen.M.J

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Copy of marking plate

Summary of testing:

Tests performed (name of test and test clause): Testing location:

Model SVL 0230P was used for test purposes and
is considered representative of the all the models in
the series with same components. The modules
differ in output voltage, power and rating.
Qualification Test Sequence - As Received (IEC UL India Private Limited,
61730-2) nd
Visual Inspection (MST 01) (IEC 61730-2, 10.1) Kalyani Platina, Phase 2, 3 Floor,
Whitefield, Bangalore-560066
Maximum Power Determination (IEC 61215 2nd
Ed.: 10.2)
Performance at STC and NOTC - Solar Simulator
(IEC 61215 2nd Ed.: 10.6)
Qualification Test Sequence - Control (IEC 61730-
2)
Visual Inspection - Follow Up (MST 01) (IEC 61730-
2, 10.1)
Qualification Test Sequence - A (IEC 61730-2)
Fire Test - Spread of Flame Test (MST 23) (IEC
61730-2: 10.8)
Qualification Test Sequence - B (IEC 61730-2)
Module Breakage Test (MST 32) (IEC 61730-2:
10.10)
Qualification Test Sequence - C (IEC 61730-2)
Dielectric Withstand Test (IEC 61730-2: 10.6)

IEC61730_1
 Page 4 of 31
Ground Continuity Test (MST 13) (IEC 61730-2:
10.4)
Accessibility Test (MST 11) (IEC 61730-2: 10.2)
Initial Wet Leakage Test (IEC 61215: 10.15)
UV Preconditioning Test (IEC 61215 2nd Ed.:
10.10)
Thermal Cycling Test - 50 Cycles (IEC 61215 2nd
Ed.: 10.11)
Humidity-Freeze Test (IEC 61215 2nd Ed.: 10.12)

Robustness of Terminations Test (IEC 61215 2nd

Ed.: 10.14)
Damp-Heat Test (IEC 61215 2nd Ed.: 10.13)
Wet Leakage Current Test (IEC 61215 2nd Ed.:
10.15)
Mechanical Load Test (IEC 61215 2nd Ed.: 10.16)
Thermal Cycling Test - 200 Cycles (IEC 61215 2nd
Ed.: 10.11)
Hot-Spot Endurance Test (IEC 61215 2nd Ed.:
10.9)
Impulse Voltage Test (MST 14) (IEC 61730-2: 10.5)
Cut Test (IEC 61730-2: 10.3)
Accessibility Test (MST 11) (IEC 61730-2: 10.2)
Visual Inspection Test - Follow Up (MST 01) (IEC
61730-2, 10.1)
Qualification Test Sequence - C (IEC 61730-2)
Bypass Diode Thermal Test (MST 25) (IEC 61215
2nd Ed.: 10.18)
Temperature Test (MST 21) (IEC 61730-2: 10.7)
Reverse Current Overload Test (MST 26) (IEC
61730-2: 10.9)
Visual Inspection Test - Follow Up (MST 01) (IEC
61730-2, 10.1)
Partial Discharge Test (MST 15) (IEC 61730-2, Manufacture declared that the backsheet
11.1) (substrate) is tested for Partial Discharge test by
other lab. So UL has not conducted this test.

IEC61730_1
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Test item particulars:

Accessories and detachable parts included in the Grounding hardware Tyco Electronics
evaluation .................................................................................. :
1954381-1 with additional hex nut. M5-12 Torque
1.7Nm
Mounting system used : Bolt, Washer, Nut, Washer size M6
Other options included : N/A
Possible test case verdicts:
- test case does not apply to the test object.................. : N/A
- test object does meet the requirement ....................... : P (Pass)
- test object does not meet the requirement ................. : F (Fail)
Abbreviations used in the report:
CTI – Comparative Tracking Index PD – Partial Discharge
FF – Fill factor STC – Standard Test Conditions
Ipm – Maximum power current RTI – Relative Thermal Index
Isc – Short circuit current Voc – Open circuit voltage
MST – Module Safety Test Vpm – Maximum power voltage
Pmax – Maximum power

Testing:
Date of receipt of test item ............................................ : 10/18/2011
Date (s) of performance of tests ................................... : 08/16/2011 to 10/18/2011
General remarks:

This report shall not be reproduced except in full without the written approval of the testing laboratory.
The test results presented in this report relate only to the item(s) tested.
"(see remark #)" refers to a remark appended to the report.
"(see Annex #)" refers to an annex appended to the report.
List of test equipment must be kept on file and available for review.

IEC61730_1
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General product information:

PV module type reference ............................................................. : PV Modules.

Product Electrical Ratings at STC

SVL 0230P
Nominal maximum power (Pmax) ................................................ : 230W
Nominal open circuit voltage at (Voc) ........................................... : 36V
Nominal short circuit current at (Isc) ............................................. : 8.50A
Nominal maximum power voltage (Vpm) ...................................... : 29.0V
Nominal maximum power current (Ipm) ........................................ : 7.9 A

Product Safety Ratings

Maximum system voltage.............................................................. : 1000V
Maximum over-current protection rating ....................................... : 15A
Safety application class ................................................................. : B
Safety class in accordance with IEC 61140 .................................. : A
Fire safety class ............................................................................ : C
Recommended maximum series/parallel module configurations . :See manual

Scope of Module Safety Qualification Testing

Initial Module Safety Qualification
Extension of Module Safety Qualification
Original Test Report Ref. No ........................ :
Model differences and modification:
Change in cell technology Modification to junction box/el. termination
Modification to encapsulation system Change in cell interconnect materials/ technique
Modification to superstrate Change in el. circuit of an identical package
Increase in module size Higher or lower output by 10%
Modification to backsheet/substrate Removal of frame
Modification to frame/mounting structure

Note (1) Use the ―General product information‖ field to give any information on model differences
within a product type family covered by the test report.
Note (2) Use the ―General product information‖ field to describe the range of electrical and safety
ratings, if the TRF covers a type family of modules.
Note (3) Use Annex 1 to list the used materials and components of the module (manufacturer, type
reference)

IEC61730_1
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Module type Crystalline Solar Photo Voltaic

Open Short Rated Maxim
Rated Maximum Rated
Circuit Circuit Maximu um
Voltage System Current at
Model Voltage at Current m Power Series
at STC, Voltage, (V STC, (A
STC, (V at STC, at STC, Fuse,
(V dc) dc) DC)
dc) (A dc) (Watts) (A)
SVL 0005P 21.8 17.4 500 0.29 0.31 5 10
SVL 0010P 21.8 17.4 500 0.57 0.61 10 10
SVL 0020P 21.8 17.4 500 1.15 1.22 20 10
SVL 0030P 21.8 17.4 500 1.72 1.83 30 10
SVL 0040P 21.8 17.4 500 2.30 2.45 40 10
SVL 0050P 21.8 17.4 500 2.87 3.06 50 10
SVL 0060P 21.8 17.4 500 3.45 3.67 60 10
SVL 0070P 21.8 17.4 500 4.02 4.28 70 10
SVL 0080P 21.8 17.4 500 4.60 4.89 80 10
SVL 0090P 21.8 17.4 500 5.17 5.50 90 10
SVL 0100P 21.8 17.4 600 5.7 6.11 100 10
SVL 0105P 21.8 17.4 600 6.0 6.4 105 10
SVL 0110P 21.8 17.4 600 6.3 6.7 110 10
SVL 0115P 21.8 17.4 600 6.6 7.0 115 10
SVL 0120P 21.8 17.4 600 6.9 7.3 120 10
SVL 0125P 21.8 17.4 600 7.2 7.6 125 10
SVL 0130P 21.8 17.4 600 7.5 8.0 130 10
SVL 0135P 21.8 17.4 600 7.7 8.3 135 10
SVL 0140P 21.8 17.4 600 8.0 8.5 140 10
SVL 0150P 28.8 23 600 6.5 7.0 150 10
SVL 0155P 28.8 23 600 6.7 7.2 155 10
SVL 0160P 28.8 23 600 6.9 7.5 160 10
SVL 0165P 28.8 23 600 7.2 7.7 165 10
SVL 0170P 28.8 23 600 7.3 7.9 170 10
SVL 0175P 32.4 26.0 600 6.7 7.3 175 15
SVL 0180P 32.4 26.0 600 6.9 7.5 180 15
SVL 0185P 32.4 26.0 600 7.1 7.7 185 15
SVL 0190P 32.4 26.0 600 7.3 7.9 190 15
SVL 0195P 32.4 26.0 600 7.5 8.1 195 15
SVL 0200P 32.4 26.0 600 7.7 8.3 200 15
SVL 0210P 36 29.0 600 7.2 7.8 210 15
SVL 0215P 36 29.0 600 7.4 8.0 215 15
SVL 0220P 36 29.0 600 7.6 8.3 220 15
SVL 0225P 36 29.0 600 7.8 8.4 225 15
SVL 0230P 36 29.0 600 7.9 8.5 230 15

IEC61730_1
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3 APPLICATION CLASSES Pass

The module has been evaluated for the following Class A Pass
Application Class (Class A, B, C)............................. :

4 CONSTRUCTION REQUIREMENTS Pass

4.1 General requirements Pass
4.1.1 It is stated that the module is able to operate under Air temperature -50 to +40°C Pass
environmental condition type AB8 according to IEC
60364-5-51. Relative humidity % 15 to 100
Absolute humidity g/m3 0.04
to 36
4.1.2 The module/s is/are completely assembled when Complete module with frame Pass
shipped from the factory. fixed.

The module is provided in subassemblies. No subassemblies N/A

4.1.3 Incorporation of a module into the final assembly No assembly parts or N/A
does not require any alteration of the module from alterations
its originally evaluated form. If YES, specific details
describing necessary modification(s) are provided
in the installation instructions.
4.1.4 If the module must bear a definite relationship to Single module N/A
another module, it is constructed to permit
incorporation into the final assembly without the
need for alteration.
4.1.5 The construction of the module is such that ground Pass
continuity is not interrupted by installation.
4.1.6 Parts of the module are prevented from loosening Pass
or turning, if such loosening or turning may result in
a risk of fire, electric shock, or injury to persons.
4.1.7 Friction between surfaces is not used as the sole Adhesives or direct positive Pass
means to inhibit the turning or loosening of a part. securement used

4.1.8 Any adjustable or movable structural part is Junction box cover has locking Pass
provided with a locking device to reduce the tabs
likelihood of unintentional movement.
4.2 Metal parts
Metals used in locations that are exposed to No iron or mild steel used Pass
moisture shall not be employed alone or in
combinations that could result in deterioration, such
that the product would not comply with the
requirements in this standard.
Iron or mild steel serving as a necessary part of the No iron or mild steel used N/A
module but not exposed to the weather are plated,
painted, or enamelled for protection against
corrosion.
Simple sheared or cut edges and punched holes Punched holes on aluminium Pass
are not required to be additionally protected. frame

Supplementary information:

5 POLYMERIC MATERIALS Pass

5.1 General Pass
Polymeric materials serving as an enclosure for live See Subclause 5.2 —
metal parts ............................................................ :

IEC 61730-1
 Page 9 of 31

Polymeric materials serving as support for live See Subclause 5.3 —

metal parts ............................................................ :
Polymeric materials serving as the outer surface for See Subclause 5.4 —
the module ............................................................ :
Polymeric materials serving as barriers ................ : See Subclause 5.5 —
All polymeric materials have a minimum thermal Maximum measured Pass
index (electrical and mechanical, as defined by IEC temperature 48.2°C at the
60216-5) of 20°C above the maximum measured sealing compound and 57.7°C
operating temperature of said material in at junction box adhesive. All
application, as measured during the Temperature materials have at least 85°C
Test MST 21 given in IEC 61730-2. RTI ratings

5.2 Polymers serving as an enclosure for live parts Pass

Information is provided that polymers serving as an —
enclosure for live parts comply with:
a) 5-V flammability rating (IEC 60695-1-1) Manufacture using the junction Pass
box which is tested by other
lab for 1000V.
b) 5-V flammability rating, after water immersion Polymeric material have 5V Pass
and exposure of the end-product flammability rating.
(IEC 60695-1-1)
c) Ultraviolet radiation resistance (ANSI/UL 746C) Material is rated f1 and is Pass
therefore UV resistant and
suitable for outdoor use
d) Minimum hot wire ignition rating of 30 (IEC HWI - 15 Pass
60695-1-1)
5.3 Polymers serving to support live parts Pass
Information is provided that polymers serving to —
support live parts comply with:
a) Flammability classification and high-current arc Flammability classification V-0 N/A
ignition rating (IEC 60695-1-1) as given in Table HWI - 15
1 of IEC 61730-1
b) Comparative Tracking Index (CTI) ≥ 250 V N/A
Comparative Tracking Index (IEC 60112) : —
c) Inclined plane tracking rating of 1 h, using the Junction Box was already N/A
time to track method at 2.5 kV (ASTM D2303), if certified for Maximum system
the maximum system operating voltage rating is Voltage 1000V
in the range 600 – 1500 V.
Maximum system operating voltage rating (V): 1000V -
d) Ultraviolet radiation resistance (ANSI/UL 746C) Material is rated f1 and is Pass
therefore UV resistant and
suitable for outdoor use
5.4 Polymers serving as an outer surface Pass
Information is provided that polymeric substrates or 3 layer composite backsheet Pass
superstrates used in the module have: material type DyMat PYE ,
Manufactured by COVEME
SPA . outer layer has rated
RTI=105C). Overall
thickness is 0.295mm.
5.4.1 a) A thermal index, both electrical and mechanical, The substrate thermal index is Pass
as determined in accordance with IEC 60216 of 105ºC.
at least 90C. Temperature limit = 105ºC -
20ºC = 85ºC
b) A thermal index of at least 20C above the Pass
maximum measured operating temperature of
the material as measured during the
Temperature Test MST21 of IEC 61730-2.

IEC 61730-1
 Page 10 of 31

5.4.2 Polymeric materials that serve as the outer Module has a surface area of Pass
enclosure for a module that (1) is intended to be 1.31 m2
installed in a multi-module or -panel system or (2) Substrate material has a flame
have an exposed surface area greater than 1 m² or spread index of 100
a single dimension larger than 2 m, has a maximum
flame spread index of 100 as determined under
ASTM E162-1990.
5.4.3 If exposed to direct sunlight in the application, the Not exposed to direct sunlight N/A
polymeric material has been evaluated for
ultraviolet (UV) radiation resistance as determined
in accordance with ANSI/UL 746C.
5.4.4 Polymeric materials intended for use as a N/A
superstrate or substrate, without appropriate IEC
insulation pre-qualification, comply with the
requirements of the Partial Discharge Test MST 15
of IEC 61730-2.
5.5 Polymers serving as barriers Pass
Insulation barriers are of adequate thickness and of Description of module Pass
a material appropriate for the application, as construction for technical
defined by IEC 61140 details
Barriers or liners are held in place and are not Pass
adversely affected
5.6 Polymers serving as structural glazing materials N/A
Polymers serving as structural glazing materials N/A
comply with the requirements for safety glazing by
material certification (ANSI Z97.1-93) or by testing
in accordance with Module Breakage Test MST 32
of IEC 61730-2.
Supplementary information:

6 INTERNAL WIRING AND CURRENT-CARRYING PARTS Pass

Any current-carrying part and wiring has the Pass

mechanical strength and current-carrying capacity
necessary for its application.
6.1 Internal wiring Pass

6.1.1 Wiring used within a module has an insulation Pass

rating for a minimum of 90C, with a gauge and
voltage rating acceptable for the application as
defined by the requirements of IEC 60189-2.
6.1.2 The wiring of a module is located so that after Jbox leads are located such N/A
installation of the module in the intended manner that they will not be exposed
the insulation is not exposed to degrading effects of to direct sunlight
direct sunlight.
6.2 Splices N/A
Splices are insulated equivalent to that required for N/A
the wiring involved.
6.3 Mechanical securement Pass
6.3.1 Joints or connections are mechanically secure and Pass
provide electrical contact without strain on
connections and terminals.
6.3.2 Uninsulated live parts are secured to its supporting N/A
surface so that they are prevented from turning or
shifting in position.

IEC 61730-1
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Supplementary information:

IEC 61730-1
 Page 12 of 31

7 CONNECTIONS Pass

7.1 Field connections – general requirements Pass

7.1.1 The module is provided with wiring terminals, Pass

connectors, or leads to accommodate current-
carrying conductors of the load circuit.
7.1.2 Field connections are rated for exposure to direct N/A
sunlight as defined in Clause 5 of IEC 61730-1.
Field connections are exposed to the degrading N/A
effects of direct sunlight.
7.2 Field wiring terminals N/A
7.2.1 Field wiring terminal blocks are rated for the N/A
appropriate voltage and current for the application
and constructed in compliance with IEC 60947-1.
7.2.2 Wiring terminals integral to the construction of the Module does not contain field N/A
terminal enclosure comply with the following wiring terminals
requirements:
7.2.2.1 a) Screws and nuts which clamp external N/A
conductors have a thread conforming with ISO
261 or ISO 262 (or comparable standards)
The screws and nuts used for field wiring do not N/A
serve to fix any other component.
7.2.2.2 b) Terminal screws have a minimum nominal N/A
thread diameter as shown in Table 2 of IEC
61730-1.
Stud terminals are provided with nuts and N/A
washers.
7.2.2.3 c) Terminals are designed that they clamp the N/A
conductor between metal surfaces with
sufficient contact pressure and without damage
to the conductor.
Terminals are designed or located that the N/A
conductor cannot slip out when the clamping
screws or nuts are tightened.
Terminals are fixed suitably when the means of N/A
clamping the conductor is tightened or
loosened:
- The terminal itself does not work loose, N/A

- Internal wiring is not subjected to stress, N/A

- Creepage distances and clearances are not N/A

reduced below the values specified in clause
9 of IEC 61730-1.

7.3 Connectors Pass

7.3.1 The connector intended for use in the output circuit Pass
of the module is rated for the appropriate voltage
and current, as per the requirements of the IEC
60130 series.
Connectors comply with the requirements of Clause Pass
5 of IEC 61730-1, with respect to flammability,
comparative tracking index and relative thermal
index for the support of live parts.

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7.3.2 The connector has been appropriately evaluated for The connector is not N/A
disconnect overload performance. evaluated for disconnect
overload performance. So
connector should be
disconnected overload. "Do
Not Disconnect under Load"
marking provided on the
connectors.
7.3.3 Connectors intended for exposure to the outdoor Pass
environment are enclosed by material which
complies with the following:
a) UV resistance in accordance with the Connector is UV resistant Pass
requirements of Clause 5.
b) Resistance to inclusion of water acc. to IEC Connector has a IP55 rating Pass
60529 (equivalent to IP55)
c) Steel ball impact test acc. to IEC 61721 Connector component Pass
complied with steel ball impact
test under the component
evaluation
d) Accessibility Test MST 11 of IEC 61730-2 Connector component Pass
complied with Accessibility
Test under the component
evaluation.
7.3.4 Separable multi-pole connectors are polarised. Connectors are polarized Pass

If two or more separable connectors are provided, N/A

they are configured or arranged so that the other
will not accept the mating connector for one.
7.3.5 For a connector incorporating a grounding member, No grounding member N/A
the grounding member is the first to make and the
last to break contact with the mating connector.
7.3.6 Connectors that can be separated without the use Pass
of a tool do not have accessible conductive parts,
as determined under the Accessibility Test MST 11
of IEC 61730-2.
7.4 Output lead or cables Pass
Leads extending from the module are rated for the pass
appropriate system voltage, ampacity, wet
locations, temperature and sunlight resistance.
Supplementary information:

8 BONDING AND GROUNDING Pass

8.1 If accessible conductive parts of the module form a Pass
perimeter framing or mounting system, or if the
module has a conductive surface area of greater
that 10 cm² accessible after installation, then the
module has provisions for grounding.
8.2 If the module is rated as safety class II and Pass
provided with provisions for functional grounding,
the functional grounding is isolated from live parts
by reinforced insulation (Subclause 7.3.2.2 of IEC
61140).

IEC 61730-1
 Page 14 of 31

8.3 Each exposed conductive part of the module, that is Pass

assessable during normal operation, is bonded
together, as verified by Ground Continuity Test MST
13 of IEC 61730-2.
Note: If conductive materials are used only as
fasteners for installation and separated
from the conductive components of the module by
both appropriate insulation and spacings,
they are not required to be bonded.
8.4 Routine maintenance of the module does not Pass
involve breaking or disturbing the bonding path.
A bolt, screw, or other part used for bonding Pass
purposes is not intended for securing the complete
device.
8.5 Bonding is by a positive means, such as clamping, Pass
riveting, bolted or screwed connections, or welding,
soldering or brazing.
The bonding connection penetrates all Pass
nonconductive coatings, such as paint, anodised
coatings or vitreous enamel.
8.6 All joints in the bonding path are mechanically Pass
secure.
8.7 If the bonding connection depends upon screw Pass
threads, two or more screws or two full threads of a
single screw engage the metal.
8.8 The diameter of the grounding screw or bolt is sized Pass
appropriately to the gauge of the bonding
conductor, as per Table 2 of IEC 61730-1.
8.9 Ferrous metal parts in the grounding path are N/A
protected against corrosion by metallic or non-
metallic coatings.
8.10 The module has metal-to-metal multiple-bearing N/A
pin-type hinges. These are considered to be an
acceptable means for bonding.
8.11 A wiring terminal or bonding location is identified Pass
with the appropriate symbol (IEC 60417-5019) or
has a green-coloured part.
No other terminal or location is identified in this Pass
manner.
8.12 If a marking is used to identify an equipment Pass
grounding terminal, it is located on or adjacent to
the terminal, or on a wiring diagram affixed to the
module or panel near the terminal.
Supplementary information:

9 Creepage and Clearance distances Pass

9.1 Creepage and clearance distances between For SS280P series: Pass
uninsulated live parts not of the same potential and Cell to Top edge of the
between a live part and an accessible metal part, laminate: 26.0mm
are not less than the values specified in Tables 3 Cell to bottom edge of the
and 4 of IEC 61730-1. laminate: 15.2mm
Cell to left edge of the
Laminate: 13.0mm
Cell to right edge of the
Laminate:13.0mm

IEC 61730-1
 Page 15 of 31

Minimum measured creepage and clearance See above -

distances between field wiring terminals (mm) ..... :
Minimum Measured clearance distances between See above -
internal current carrying parts and accessible
points (mm) ........................................................... :
9.2 Creepage and clearance distances at field wiring No Field Wiring Terminals N/A
terminals have been judged on module open-circuit
voltage (Voc).
If additional unmarked terminals exist in the No Field Wiring Terminals N/A
terminal block, or if wiring terminals are marked
specifically for grounding, the creepage and
clearance distances have been judged on the basis
of the maximum system operating voltage.
9.3 The spacings at a field-wiring terminal have been No Field Wiring Terminals N/A
measured with and without wire connected to the
terminal.
If the terminal will properly accommodate it, and if No Field Wiring Terminals N/A
the product was not marked to restrict its use, the
wire is one size larger than that required, otherwise,
the wire is of the required size.
9.4 Surfaces separated by a gap of 0,4 mm or less There are no surface Pass
have been considered to be in contact with each separated by a gap of 0.4mm.
other.
Supplementary information:

10 FIELD WIRING COMPARTMENTS WITH COVERS Pass

10.1 General N/A

If the module is designed for the application of a N/A

permanently attached wiring system by an installer
in the field, it is to be provided with an enclosed
wiring compartment
10.2 Wall thickness N/A

If the wiring compartment is intended for the See Annex 2 for constructional N/A
attachment of a field-applied permanent wiring details
system, the minimum wall thickness for the material
complies with Table 5 of IEC 61730-1.
10.3 Internal volume N/A

The internal volume for each intended conductor See Annex 2 for constructional N/A
complies with the requirements of Table 6 of IEC details
61730-1.
In the space comprising the minimum required N/A
volume, no enclosure dimension is less than 20
mm.
10.4 Openings N/A

All openings are provided with appropriate N/A

coverings, whose functions comply with the
requirements of:
- Subclause 5.2.1 of IEC 61730-1 N/A

- Wet leakage Current test of Subclause 10.20 of N/A

IEC 61646 or 10.17 of IEC 61215 Ed. 2.
- Accessibility test MST 11 of IEC 61730-2 N/A

Coverings can only be removed by the use of a tool N/A

10.5 Gaskets and seals Pass

IEC 61730-1
 Page 16 of 31

Gaskets and seals do not deteriorate beyond limits Tested part of junction box by N/A
during accelerated ageing, and are not used where other lab.
they may be subject to flexing during normal
operation.
10.6 Strain relief pass
Any strain relief is provided so that stress on a lead Pass
intended for field connection, or otherwise likely to
be handled in the field, including a flexible cord, is
not transmitted to the electrical connection inside
the module.
Note: Mechanical securement means which comply
with Subclause 10.14 (Robustness of Terminations
Test) of IEC 61215 meet this requirement.
10.7 Sharp edges Pass

10.7.1 The enclosure is smooth and free from sharp Pass

edges, burrs, or the like that may damage insulation
or conductors.
10.7.2 The inner edges of conduit openings and knockouts Pass
are smooth and free from sharp edges, burrs, or the
like that may damage insulation or conductors.
10.8 Conduit applications – Metallic Pass

10.8.1 Any threaded hole in a metal wiring compartment N/A

intended for the connection of rigid metal conduit is
reinforced to provide metal not less than 6,4 mm
thick.
Any threaded hole is tapered unless a conduit end N/A
stop is provided.
10.8.2 If threads for the connection of conduit are tapped N/A
all the way through a hole in a compartment wall,
there are not less than 3.5 nor more than 5 threads
in the metal and the construction. was such that a
conduit bushing can be attached as intended.
The construction is such that a conduit bushing can N/A
be attached as intended.
10.8.3 If threads for the connection of conduit are not N/A
tapped all the way through a hole in a compartment
wall, there are not less than 5 full threads in the
metal. and there was a smooth, rounded inlet hole
for the conductors.
There are smooth, rounded inlet holes for the N/A
conductors.
10.8.4 For a non-threaded opening in a metal wiring N/A
compartment intended to accommodate rigid
metallic conduit, a flat surface of sufficient area is
provided around the opening to accept the bearing
surfaces of the bushing and lock washer.
10.8.5 Conduit complies with the Conduit bending test N/A
MST 33 of IEC 61730-2.
10.9 Conduit applications – Non-metallic
10.9.1 The thickness of sides, end walls, and bottom of a See Annex 2 for technical N/A
non-metallic wiring enclosure specified for conduit details
applications is not less than the values specified in
Table 7 of IEC 61730-1.
10.9.2 A non-metallic wiring compartment intended to N/A
accommodate non-metallic conduit fulfils the
following requirements:

IEC 61730-1
 Page 17 of 31

a) It has one or more unthreaded conduit- N/A

connection sockets;
b) It has one or more threaded or unthreaded N/A
openings for a conduit-connection socket, or
one or more knockouts that comply with the
requirements of Knockout Test MST 44 of IEC
61730-2;
c) It complies with the Conduit Bending Test MST N/A
33 of IEC 61730-2, if intended for rigid non-
metallic conduit.
10.9.3 Sockets for the connection of non-metallic conduit N/A
provide a positive end stop for the conduit.
The socket diameters, the throat diameter at the N/A
entrance to the box, the socket depths, and the wall
thickness of the socket are within the limits
specified in the applicable conduit system.
10.9.4 A knockout or opening in a non-metallic wiring N/A
compartment intended to accommodate rigid non-
metallic conduit complies with the dimensional
requirements of the applicable conduit system.
Supplementary information:

11 MARKING Pass
11.1 The module includes the following clear and Pass
indelible markings:
– Name, monogram or symbol of manufacturer pass
– Type or model number See Label Pass

– Serial number Example XXMMYYZZZZ, the Pass

first two digits ie, 06 stands for
month, second two digits ie,
11 stands for year and rest of
the numbers ie, 001001, are
indicating a unique serial no.
of the panel
– Polarity of terminals or leads See photographs Pass

– Maximum system voltage See Label Pass

– Safety class (IEC 61140) See Label Pass

The date and place of manufacture are marked on See Label Pass
the module or are traceable from the serial number.
International symbols are used where applicable. See Label and manual Pass

11.2 The following additional markings are applied to Pass

either the module or placed into the instruction and
installation data (required documents).
– Voltage at open-circuit See label and manual Pass

– Current at short-circuit See label and manual Pass

– Maximum over-current protection rating, as Pass

verified by the Reverse Current Overload Test
MST 26 of IEC 61730-2
– Recommended maximum series/parallel See manual Pass
module configurations
– Application class See label and manual Pass

IEC 61730-1
 Page 18 of 31

All electrical data are given relative to Standard Test Pass

2
Conditions (1000W/m @ 25C)
11.3 Connectors suitable only for field assembly of Pass
modules are marked ―Do not disconnect under
load‖.
11.4 For modules with open-circuit voltage in excess of N/A
50 V, and/or modules rated for maximum system
voltage in excess of 50 V, a highly visible warning
label regarding the shock hazard is applied near the
means of connection to the module.
Supplementary information:N/A

12 REQUIREMENTS FOR SUPPLIED DOCUMENTS Pass

12.1 The module or panel is supplied with installation Pass
instructions describing the methods of electrical and
mechanical installation and the electrical ratings of
the module.
The instructions state the application class under Application Class A Pass
which the module was qualified and any specific
limitations required for that application class.
12.2 When the fire rating is dependent on a specific Pass
mounting structure, specific spacing, or specific
means of attachment to the roof or structure, details
of the specific parameter or parameters are included
in the instructions.
12.3 The electrical installation instructions include a Pass
detailed description of the wiring method.
The description of the wiring method includes the Pass
following information:
– Grounding method Pass

– Size, type, and temperature rating of the Pass

conductors
– Recommended maximum series/parallel module Pass
configurations
– Type of over-current protection and diode Pass
bypassing to be used
– Minimum cable diameters when the wiring method 6.5mm Outer Diameter Pass
is cable
– Any limitations on wiring methods that apply to the N/A
wiring compartment or box
12.4 The mechanical installation instructions for roof Pass
mounting include:
– A statement indicating the minimum mechanical Pass
means for securing the module or panel to the
roof
– A statement that the assembly is to be mounted Pass
over a fire resistant roof covering rated for the
application (only for non-integral modules or
panels)
– Indication of any slope required for maintaining a Pass
fire class rating
12.5 The installation instructions include a statement Pass
advising that artificially concentrated sunlight shall not
be directed on the module or panel.

IEC 61730-1
 Page 19 of 31

12.6 Assembly instructions are provided with a product N/A

shipped in subassemblies, and are detailed and
adequate to the degree required to facilitate total
assembly of the product.
12.7 The installation instructions include the proposed Pass
statement given in this Subclause (or equivalent) to
allow for increased output of the module resulting
from certain conditions of use.
Supplementary information:N/A

IEC 61730-1
 Page 20 of 31

ANNEX 1: PRODUCT DESCRIPTION SHEET (MANUFACTURERS AND TYPE REFERENCES)

A1.1 MODULES TYPE/S

Polycrystalline SS280P

A1.2 SOLAR CELL

Cell type reference ................................................ : Polycrystalline
Cell dimensions L x W (mm) ............................... : 156 x 156
Cell thickness (µm) .............................................. : 200
Cell area (cm²) ..................................................... : 2.434

A1.3 IDENTIFICATION OF MATERIALS

Front cover............................................................ : Low iron Tempered glass, Manufactured
by Borosil, 3.2 mm thick.
Rear cover ............................................................ : 3 layer composite backsheet material
type DyMat PYE , Manufactured by
COVEME SPA . outer layer has rated
RTI=105C). Overall thickness is
0.295mm.
Encapsulant .......................................................... : One layer of Ethylene Vinyl Acetate
(EVA) over and one layer
under cells, each layer 0.46 mm thick,
Manufactured by Specialized Technology
Resources Inc, type ―FC280P‖
Frame ................................................................... : Extruded aluminum channel, anodized,
thickness: 1.2 mm
Adhesive for frame .............................................. :

Dow Corning, Type PV 804,

Adhesive for junction box ..................................... : .
Potting material ..................................................... : --
Internal wiring ....................................................... : 2 bus strips in parallel, each 2.0 mm
wide, 0.127 mm thick minimum
Soldering material ................................................. : Sn 62% Pb 36% Ag 2%
Other ..................................................................... : --

A1.4 IDENTIFICATION OF COMPONENTS

Junction box.......................................................... : Type PV100109, Manufactured by
Amphenol Industrial Operations.
Cable .................................................................... : Photovoltaic wire, type PV Wire,
Manufactured by Suzhou Baohing
Electric Wire & Cable Co Ltd
Connector ............................................................. : Manufactured Amphenol Industrial
Operations, Type Helios H4 Rated 600 V
dc, 35 A max, with 12 AWG cable.

Bypass diode ........................................................ : Diotec, 15SQ040D, Schottky Diode

A1.5 MODULE DESIGN –DIMENSIONS

Module dimensions L x W x H (mm) SVL 0230P –
1665mm X 995 mm X 42 mm

A1.6 MODULE DESIGN - MINIMUM DISTANCES

Between cells 2mm
Between cell and edge of laminate 22mm

IEC 61730-1
 Page 21 of 31

Between any current carrying part and edge of 15.2mm

laminate

A1.7 MODULE DESIGN - ELECTRICAL CONFIGURATION

Total number of cells 60
Serial-parallel connection of cells -
Cells per bypass diode 20
No. of bypass diodes 3

IEC 61730-1
 Page 22 of 31

ANNEX 1: MANAUL
ANNEX 2: PHOTOGRAPHS
ANNEX 3: DRAWINGS

IEC 61730-1
 Page 23 of 31

Installation Safety Instructions Maintenance

Photovoltaic modules user manual

Please carefully read the following installation and safety instructions.

Non – compliance with these instructions may void the module warranty.

Purpose of this guide

This guide contains information regarding the installation and safe handling of SVL photovoltaic modules. All
instructions should be read and understood before attempting installation. If there are any questions, please contact us
for further information. The installer should confirm all safety precautions in the guide when installing modules. Before
installing a solar photovoltaic system, the installer should become familiar with the mechanical and electrical
requirements for photovoltaic systems. Keep this guide in a safe place for future reference.

GENERAL SAFETY PRECAUTIONS FOR INSTALLING A SOLAR

 Installing solar photovoltaic systems requires PHOTOVOLTAIC SYSTEM
specialized skill and knowledge. The installer
assumes all risk of injury, including risk of electric  Solar modules produce electrical energy when
shock. Module installation should be performed only exposed to sunlight. DC voltages may exceed 45 V
by qualified persons. on a single exposed module.
 All modules come with a permanently attached  Only connect modules with the same rated output
junction box and Module installation should be current in series. If modules are connected in series,
performed only by qualified the total voltage is equal to the sum of the individual
p module voltages.
 Only connect modules or series combinations of
ersons. modules with the same voltage in parallel. If
 All modules come with 2 a permanently attached modules are connected in parallel, the total current
junction box and 4 mm wire terminated in Multi is equal to the sum of the individual module currents.
Contact PV connectors.  Keep children well away from the system while
 Each individual module can generate voltages greater transporting and installing mechanical and electrical
than 45 volts (V) when exposed to direct sunlight. components.
Contact with DC voltage of 35 V or more is  Completely cover all modules with an opaque material
potentially hazardous. Exercise cautions when wiring during installation to prevent electricity from being
or handling modules exposed to sunlight. generated.
 When disconnecting wires connected to a
photovoltaic module that is exposed to sunlight, an
electric arc may occur. Arcs can cause burns, start
fires or otherwise create safety problems. Exercise Do not wear metallic rings, watchbands, ear, nose or lip
caution when disconnecting wires on modules rings or other metallic devices while installing or
exposed to sunlight. troubleshooting photovoltaic systems.
 Photovoltaic solar modules convert light energy to
direct-current electrical energy, and are designed for
outdoor use. Proper design of support structures is
the responsibility of the system designer and
installer.
 Modules may be ground mounted, pole mounted, or
mounted on rooftops.

Do not attempt to disassemble the module, and do not

remove any attached nameplates or components. Doing
so will void the warranty.

 Do not apply paint or adhesive to the module.

Do not use mirrors or other hardware to artificially

concentrate sunlight on the module.

 When installing modules, observe all applicable local,

regional and national codes and regulations. Obtain
a building and/or electrical permit where required.

IEC 61730-1
 Page 24 of 31
 Do not drill additional holes in the module frame.
Doing so will void the warranty.
 Modules must be securely attached to the mounting
Use appropriate safety equipment (Insulated tools, surface using four mounting holes for normal
insulating gloves, etc.) approved for use on electrical installation. If heavy wind or snow loads are
installations. anticipated, additional mounting points should also
be used. Please see the drawing below.
 Observe the instructions and safety precautions for all  The design load for individual module is 30 lb/ft2. Site
other components used in the system, including Load calculations are the responsibility of the system
wiring and cables, connectors, DC- breakers, designer or installer.
mounting hardware, inverters, etc.  The module must be attached to a support rail using
 Use only equipments, connectors, wiring and M6 Type stainless steel bolt, double washer and nut.
mounting hardware suitable for use in photovoltaic Torque 8 N-m. The recommended stand off height is
system. 6 in.
 Always use the same type of module within a
particular photovoltaic system.  The mounting structure and hardware must be made
 Under normal operating conditions, PV modules will of durable, corrosion, and UV-resistant material.
produce more currents and voltages that are ELECTRICAL INSTALLATION
different than those listed in the data sheet. Data
sheet values are applicable at standard test data. Grounding
 Short-circuit current and Open-circuit voltages should  All module frames must be properly grounded.
be multiply by a factor of 1.25 when determining
component voltage ratings, conductor capacity, fuse  Grounding is achieved through securement to the
sizes and size of controls connected to the module array frame. The array frame shall be grounded in
or system output. Refer to Section 690-8 of the
National Electrical Code (NEC) for an additional accordance with NEC Article 250. Also observe all
multiplying factor of 125 percent (80 percent de- local electric codes and regulations.
rating) which may be applicable.  A bonding or toothed washer is required to make
proper and reliable electrical grounding connection
with the anodized aluminum frame.
 Devices listed and identified for grounding metallic
General Installation notes frames of PV modules are permitted to ground the
exposed metallic frames on the module to grounded
 Drainage holes must not be covered with the part of mounting structure. Per NEC 250.136, electrical
the mounting system. The junction box has a equipment secured to and in electrical contact with a
breather port which must be mounted facing metal rack or structure provided for its support and
downward and may not be exposed to the rain. The grounded by one of the means indicated in NEC
junction box should be on the higher side of the 250.134 shall be considered effectively grounded.
module when it is mounted in order to orient the  Consider using a lay-in lug, rated for outdoor use
breather port correctly. (IIIso GBL4 DBT or equivalent), the module
 Do not lift the module by grasping the module’s grounding conductor is to be larger than # 10 AWG.
junction box or electrical leads.  When using lay-in lugs, the grounding conductor
 Do not stand, sit or lay on the module. should be inserted into the opening indicated in the
 Do not drop the module or allow objects to fall on the figure, and secured using the set screw.
module.
 Do not place any heavy object on the module.
 Inappropriate transport and installation may damage
the module glass or frame. General electrical installation
 Do not use modules of different configurations in the
MECHANICAL INSTALLATION same system.
 This module is supplied with Multi Contact connectors
Selecting the location for electrical connections.
 Select a suitable location for installation of the  Refer to Section 690.31 of the NEC to determine
module. appropriate types and temperature ratings of
 For optimum performance, the module must be facing conductors.
2
Wiring should have a cross section area
true south in northern latitudes and true north in of 4 mm (minimum) and must be temperature rated
southern latitudes. at 90°C (minimum).
 For detailed information on optimum module  Completely cover system module with an opaque
orientation, refer to standard solar photovoltaic material to prevent electricity from being generated
installation guide or a reputable solar installer or while disconnecting conductors.
system integrator.  Refer to Section 690.8 and 310 of the NEC to
 The module should not be shaded at any time of the determine over current, conductor capacity and size
day. requirements.
 In Canada, installation shall be accordance with CSA
Do not install the module near equipment or in location C22.1, Safety Standard for Electrical Installations,
where flammable gases can be generated or Canadian Electrical Code, Part 1.
collected.Selecting the proper mounting structure and  For best performance, ensure that positive and
hardware negative DC wires run closely together avoiding
loops.
 "Rated electrical characteristics are within 10 percent
 Observe all instructions and safety precautions of measured values at Standard Test Conditions of:
including with the mounting system to be used with 1000 W/m2, 25°C cell temperature and AM 1.5.
the module.
 Do not drill holes in the glass surface of the module.
Doing so will void the warranty.

IEC 61730-1
 Page 25 of 31
WARNING
Electrical shock hazard! Do not touch bare conductors
or other potentially energized parts.

MAINTENANCE
 STPL recommends the following maintenance items
to insure optimum performance of the module:
 Clean the glass surface of the module a s necessary.
Use water and a soft sponge or cloth for cleaning. A
mild, non-abrasive cleaning agent can be used if
necessary. Do not use dishwasher detergent.
 Electrical and mechanical connection should be
checked periodically by qualified personnel to verify
that they are clean, secure and undamaged.
 Problems should only be investigated by qualified
personnel.
 Observe the maintenance inspections for all other
components used in the system.

SHUTTING DOWN THE SYSTEM

 Completely cover system module with an opaque
material to prevent electricity from being generated
while disconnecting conductors.
 Disconnect system from all other power sources in
accordance with instructions for all other
components used in the system.
 The system should now be out of operation and can
be dismantled. In doing so, observe the all safety
instructions as applicable to installation.

ELECTRICAL RATING OF THE CONCERNED MODULES:

 The electrical ratings are provided with trailing sheet
of user manual.
 The electrical characteristics are within +/- 05 % of the
indicated value of Isc, Voc and Pmax under
Standard Conditions (irradiance of 1000 W/m2, AM
1.5 spectrum and a cell temperature of 25°C/77°F)

DISCLAIMER OF LIABILITY
Because the use of this manual and the conditions or
methods of installations, operation, use and maintenance of
photovoltaic products are beyond our control, we do not
accept responsibility and expressly disclaim liability for loss,
damage or expense arising out of or in any way connected
with such installation, operation, use or maintenance.
The information in this manual is based on our knowledge
and experience and is believed to be reliable, but such
information including product specification (without
limitations) and suggestions does not constitute a warranty,
expressed or implied. SVL reserves the right to change the
manual, the product, the specifications, or product
information sheets without prior notice.
Information about manufacturer:

SURANA VENTURES LIMITED

th
5 FLOOR,SURYA TOWERS, S.P. ROAD,
SECUNDERABAD-500 003. ANDHRA PRADESH,
INDIA
www.suranaventures.com
[email protected]

Please consult your dealer or the manufacturer concerning

the warranty of your modules. If you have any further
questions we’ll gladly assist you.
Note: This manual can be subject to technical modifications
without notice

IEC 61730-1
 Page 26 of 31

Mounting :

Mounting - The following mounting hardware is in combination with the following series. The applied torque is
8 Nm.

Model/Series Mounting hardware configuration

Number
Hardware Material Size
provided
All Bolt
Washer M6 1 (PER HOLE)
Stainless steel
Nut
Washer

ELECTRICAL DATA FOR SVL PV PANELS

Open Short Rated Maxim

Rated Maximum Rated
Circuit Circuit Maximu um
Voltage System Current at
Model Voltage at Current m Power Series
at STC, Voltage, (V STC, (A
STC, (V at STC, at STC, Fuse,
(V dc) dc) DC)
dc) (A dc) (Watts) (A)
SVL 0005P 21.8 17.4 500 0.29 0.31 5 10
SVL 0010P 21.8 17.4 500 0.57 0.61 10 10
SVL 0020P 21.8 17.4 500 1.15 1.22 20 10
SVL 0030P 21.8 17.4 500 1.72 1.83 30 10
SVL 0040P 21.8 17.4 500 2.30 2.45 40 10
SVL 0050P 21.8 17.4 500 2.87 3.06 50 10
SVL 0060P 21.8 17.4 500 3.45 3.67 60 10
SVL 0070P 21.8 17.4 500 4.02 4.28 70 10
SVL 0080P 21.8 17.4 500 4.60 4.89 80 10
SVL 0090P 21.8 17.4 500 5.17 5.50 90 10
SVL 0100P 21.8 17.4 1000 5.7 6.11 100 10
SVL 0105P 21.8 17.4 1000 6.0 6.4 105 10
SVL 0110P 21.8 17.4 1000 6.3 6.7 110 10
SVL 0115P 21.8 17.4 1000 6.6 7.0 115 10
SVL 0120P 21.8 17.4 1000 6.9 7.3 120 10
SVL 0125P 21.8 17.4 1000 7.2 7.6 125 10
SVL 0130P 21.8 17.4 1000 7.5 8.0 130 10
SVL 0135P 21.8 17.4 1000 7.7 8.3 135 10
SVL 0140P 21.8 17.4 1000 8.0 8.5 140 10
SVL 0150P 28.8 23 1000 6.5 7.0 150 10
SVL 0155P 28.8 23 1000 6.7 7.2 155 10
SVL 0160P 28.8 23 1000 6.9 7.5 160 10
SVL 0165P 28.8 23 1000 7.2 7.7 165 10
SVL 0170P 28.8 23 1000 7.3 7.9 170 10
SVL 0175P 32.4 26.0 1000 6.7 7.3 175 15
SVL 0180P 32.4 26.0 1000 6.9 7.5 180 15
SVL 0185P 32.4 26.0 1000 7.1 7.7 185 15
SVL 0190P 32.4 26.0 1000 7.3 7.9 190 15
SVL 0195P 32.4 26.0 1000 7.5 8.1 195 15
SVL 0200P 32.4 26.0 1000 7.7 8.3 200 15
SVL 0210P 36 29.0 1000 7.2 7.8 210 15
SVL 0215P 36 29.0 1000 7.4 8.0 215 15
SVL 0220P 36 29.0 1000 7.6 8.3 220 15
SVL 0225P 36 29.0 1000 7.8 8.4 225 15
SVL 0230P 36 29.0 1000 7.9 8.5 230 15
IEC 61730-1
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IEC 61730-1
 Page 28 of 31

IEC 61730-1
 Page 29 of 31

IEC 61730-1
 Page 30 of 31

IEC 61730-1
 Page 31 of 31

Disclaimer: The manufacturer declares that the lower rating modules are constructed using same materials,
components and processes as the tested modules. Test results apply only to the sample(s) actually tested by
UL India Pvt Ltd. The applicant provided all of the test samples for testing by UL. UL did not select the
samples or determine whether the samples provided were representative of other products manufactured by
applicant. UL has not established Follow-Up Service or other surveillance of the product. The applicant is
solely responsible for continued compliance of products to all applicable standards..

---------------------------END OF IEC 61730-1-----------------------

IEC 61730-1