Volvo 242 244 245 Owners Manual 1976

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1976 Volvo 242 244 245

1976
VOLVO
242, 244, 245
Notice to Owner: Your Volvo has been built to comply with all North American Safety and anti-
pollution regulations and evidence of this can be verified from the certification label on the left wheel
housing in the engine compartment. For further information regarding these regulations, please consult
your local dealer.

Contents

(Index see page 91)

DESCRIPTION Page
Introduction 2
Keys 3
Instruments and controls 4
Instruments 6
Warning lights 7
Ignition switch, parking brake 8
Lighting 9
Turn signals 10
Wipers 11
Clock, cigarette lighter, ash tray 12
Tail gate window wiper, electrically heated rear window, hazard warning
13
flasher
Heating and ventilation 14
Air conditioning 16
Front seats 18
Seat belts 20
Doors and locks 22
Rear doors, trunk lid 23
Hood 24

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1976 Volvo 242 244 245

Vent windows, rear view mirrors 25


Interior light, sun roof, fuel tank cap 26
Rear seat, model 245 27
Tail gate, model 245 28
START AND DRIVING
Breaking in 31
Starting the engine 32
Gearshift positions 33
Automatic transmission 34
Emergency towing 36
Trailer hauling 38
Note 39
MAINTENANCE SERVICE
Maintenance Services 41
Gas station checks 42
Engine compartment 43
Maintenance schedule 44
Emission control system 50
Transmission oils 56
Rear axle, power steering, brake fluid 57
Lubrication 58
Coolant 59
Note: alternator 60
Replacing bulbs 60
Fuses 64
Wheels and tires 65
Wheel changing 66
Washing, cleaning 68
Cleaning, anti-rust treatment 69
Paint touch-up 70
Long distance trips 72
Cold weather 73
Service diagnosis 75

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1976 Volvo 242 244 245

Specifications 80
Consumer information 86
Index 91

pg. 2 General Information

pg. 3 Keys

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Record the number code of the keys.


In the event the original keys are lost, duplicates can be ordered through your Volvo dealer.

Top of Page

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1976 Volvo 242 244 245

1976
VOLVO
242, 244, 245

pg. 4 Instruments and controls

pg. 5 Instruments and controls

See page
1 Defroster outlet, side window 14
2 Fresh air outlet 15
3 Headlights, parking lights 9

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4 Turn signals 10
5 Horn -
6 Instruments 6
7 Ignition switch/steering wheel
8
lock
8 Wiper/washer 11
9 Fresh air outlet 15
10 Clock 12
11 Fresh air outlet 15
12 Fuse box 64
13 Hood release handle 24
14 Instrument lights 9
15 Heating and ventilation 14
16 Cigarette lighter 12
17 Tail gate window wiper 13
18 Electrically heated rear window 13
19 Ash tray 12
20 Air conditioning 16
21 Hazard warning flasher 13
22 Seat belt reminder light 20

Pages 6-16 will give you a detailed description of the vehicle's instruments and controls.
Note that vehicles may be differently equipped, depending on special legal requirements, etc.

pg. 6 Instruments

A Odometer
Mile reading.

B Speedometer

C Left turn signal indicator (green)

D Parking brake reminder light (red)

E High beam indicator (blue)

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F Brake failure warning light (red)

G Right turn signal indicator (green)

H Oil pressure warning light (red)

I Alternator warning light (red)

J Trip odometer
(last figure represents 1/10 mile)

K Trip odometer reset knob


Push in to reset

L Reminder light, EGR Service

M Tachometer (certain models)


Reads thousand of engine rpm.
Orange range for momentary use, during acceleration.
Red prohibited range.

N Bulb failure warning light (yellow)

O Temperature gauge
The gauge pointer should normally remain inside the green range.
If the pointer enters the red range repeatedly, check coolant level and fan belt tension, see page 49.

P Overdrive indicator light (green)


Lights when overdrive is engaged.

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Q Fuel gauge
The fuel tank capacity is approx. 60 liters=15.8 US gals/13.2 Imp. gals
F Full
1/2
R Reserve
O Empty
The red range from R to O represents approx. 8 liters=2.5 US gals/2 Imp. gals.

pg. 7 Warning lights

The warning lights described on this page should never be on


when driving
These lights will come on when the ignition key is turned "on", before the engine is started. This
condition indicates that the lights function. The lights should go out once the engine has started.
(However, the parking brake reminder light will not go out until the parking brake is fully released.)

D Parking brake reminder light (red)

This light will be on when the parking brake (hand brake) is set. The parking brake lever is situated
between the front seats.

F Brake failure warning light (red)

If the light comes on while driving and the brake pedal can be depressed further than normal, it is an
indication that one of the brake circuits is not functioning. Proceed cautiously to a Volvo dealer for a
check.

H Oil pressure warning light (red)

If the light comes on while driving, the oil pressure is too low. Stop the engine immediately and check
the engine oil level, see page 48. After hard driving, the light will come on occasionally when the engine
is idling. This is normal, provided it goes off when the engine speed is increased.

I Alternator warning light (red)

If the light comes on while the engine is running, check the tension of the alternator drive belt as soon as

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possible. See page 49


NOTE:
This warning light is illuminated if the alternator drive belt is defective or damaged and the alternator
not charging. However, warning lights, D, F, L and N will be illuminated at the same time due to the
construction of the system.

L Reminder light EGR service (red)

If the vehicle is equipped with EGR (Exhaust Gas Recirculation) 15,000 service reminder light, as
required by the U.S. Environmental Protection Agency, the light will come on at 15,000 mil intervals.
This is a reminder to take your Volvo to your Volvo dealer to get the EGR valve serviced. The light will
stay on until reset by your Volvo dealer.

N Bulb failure warning light (yellow)

The light will come on if any of the following bulbs are defective:

one of the lower beams


one of the tail lights
one of the license plate lights
one of the brake lights (when the brake pedal is depressed).

Bulb replacement, see page 60-63.

pg. 8 Ignition switch, parking brake

Ignition switch/steering wheel lock

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The steering wheel lock might be under tension when the car is parked. Turn the steering wheel slightly
to free the ignition key.

Parking brake (hand brake)


The lever is situated between the front seats. The brake is applied to the rear wheels.
In order to obtain the best possible performance of the parking brake, the brake linings should be broken
in, see page 39.

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Parking brake reminder light


The reminder light PARKING BRAKE on the instrument panel comes on whenever the parking brake
lever is not fully released and the ignition is on.

pg. 9 Lighting

Headlights and position lights


All lights off

Parking lights on

Headlights and parking lights on

Switch from upper to lower beams, and vice versa, by moving the turn signal switch lever on the left
side of the steering column towards the steering wheel. The lights can be used without switching on the
ignition key.

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Instrument light rheostat

Clockwise - brighter
Counterclockwise - dimmer.

pg. 10 Turn signals

Turn signals

1 Signal lever engaged for normal turns.

2 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by
moving the turn signal lever to the first stop and holding it there. The lever will return to the neutral
position when released.

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3 High and low beam switching (headlights on).


Move the lever towards the steering wheel and release it.

3 Headlight flasher (headlights off).


Move the lever towards the steering wheel. The headlight high beam will be on until the lever is
released.

pg. 11 Wipers

Wiper/washer

1 "Single stroke" position.


Switch returns automatically when released.

2 Wipers, low speed.

3 Wipers, high speed.

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4 Washer.

Adjusting washer nozzles


The nozzle may be adjusted by inserting a needle into the metal insert and rotating the nozzle.
The washer fluid reservoir is located in the engine compartment and holds approx. 6 liters =1.6 US
gals /1.3 Imp gals.

pg. 12 Clock, cigarette lighter, ash tray

Clock
To reset the hands, push in the reset knob and turn.

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Cigarette lighter
To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready
for use.

Ash trays
To remove the ash trays depress the center spring and remove.

pg. 13 Tailgate window wiper, el. heated rear window, hazard warning flasher

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Tailgate window wiper/washer, (model 245) (17)

0 Off
1 Wiper and washer operating.
Move the lever to the first stop and hold it there.

2 Tailgate wiper only


The fluid reservoir is located in the concealed storage area under the floor on the right side of the rear
cargo area. Reservoir capacity is approx. 1.5 qts.

Electrically heated rear window (18)

0 Off
1 On
Switch off the heated rear window when the glass is clear of mist or frost. Otherwise the battery will be
unduly strained.
Do not place items against the inner surface of the rear window that may damage the printed circuit. Do
not scrape the inner surface of the rear window glass with a hard object, otherwise damage to the printed
circuit will occur.

Hazard warning flasher (21)

0 Off
1 On
Four-way flashing is used to indicate that the vehicle is at a standstill and has become a traffic hazard
either during daylight or at night.

Note: Regulations regarding the use of the hazard warning flasher may vary from state to state.

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pg. 14 Heating and ventilation

Heating system

1 TEMP
Left = cool
Right = warm

2 FLOOR
Out = no air to floor
In = full flow of air to floor

3 DEF (defrost)
Out = low volume air flow to defroster
In = full flow

4 REC (recirculation)
To be used only for cars equipped with air conditioning.
Do not use for heating.

5 FAN (Blower motor)


0 = off
1 = low speed
2 = medium speed
3 = high speed

6 Ventilation outlets
The air flow through the ventilation outlets is not influenced by the position of the FLOOR (2) and DEF
(3) controls.

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pg. 15 Heating and ventilation

How to . . .
. . . obtain max. heat
1 TEMP >>> WARM

2 FLOOR depressed

5 FAN >>> 2 (or 3)

6 All outlets halfway open.

. . . remove condensation
1 TEMP >>>WARM

3 DEF depressed

5 FAN >>> 2 (or 3)

Always keep front external inlet grille (in front of the windshield) clear of obstructions (snow, ice, etc.).

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Fresh air outlets


A Closed
B Open
C Directing air flow horizontally
D Directing air flow vertically

Contents | Top of Page

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pg. 16 Air conditioning

Air conditioning (optional)


How to use the air conditioner:

1 FAN
Position 3 for rapid cooling.
The AC does not operate unless FAN is on.

2 AIR COND
Push in the button to start the compressor.

3 REC (Recirculation)
Push in for rapid cooling.

4 TEMP
Rotate to COOL for rapid cooling, then set to desired temperature.
To obtain rapid cooling, all windows must be closed and buttons FLOOR and DEF out.
All the air will then be discharged through the four dash outlets which should be fully open.

Note: For rapid removal of condensation from inside glass surfaces, the air conditioner can be switched
on even when not required for interior cooling. The air conditioner will dehumidify the air inside the
vehicle.

Have your Volvo dealer check the system for correct operation yearly.

pg. 17

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pg. 18 Front seats

Horizontal seat adjustment

Seat back inclination adjustment

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Lumbar support adjustment

pg. 19 Front seats

Seat back release, 2-door models


Press the button and fold forward.

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Driver seat height


There are two levers, each with three positions, for adjusting the height of the front or the back of the
seat.
This means that the seat cushion angle can be adjusted for comfort.
When adjusting the seat in any position check that it is securely latched.

Passenger seat height


The front passenger seat is retained by four brackets, each with three positions. The positions are the
same as for the driver's seat. However, this adjustment must be carried out manually using appropriate
hand tools.

pg. 20 Seat belts

Seat belts, retractable


Use the seat belts whenever you drive or ride. Rear seat passengers should also use the seat belts as
even heavy braking can have serious effects on an unbelted person.
A reminder light on the instrument panel will flash in case the vehicle is driven when the driver has not
buckled up the seat belt.

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Note that small children (up to the age of 8-10 years) should not use Adult type seat belt.
The front and the rear outboard seats are provided with self-retracting inertia belts.

To buckle:
Pull the belt out slowly, far enough to insert the latch plate into the buckle, until a snap is heard. The belt
should not be twisted or turned. To unfasten, depress red push button in buckle. Let the belts rewind into
their retractors.

The seat belts are normally "unlocked". The seat belt locks and cannot be pulled out:

● if it is pulled out rapidly


● during braking and acceleration
● if the vehicle is leaning excessively
● when driving in turns

Check seat belt mechanism function as follows:


- Attach the seat belt. Pull heavily on the strap.
- Brake hard from approximately 30 mph (50 km/h) or drive in a tight circle (check other traffic first!)

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Pull on the belt.

In these cases the belt should not be able to be pulled out.

pg. 21 Seat belts

Seat belts, manually adjustable


The center rear seat belt is a manually adjustable belt. It should always be adjusted to the correct length.
To lengthen: turn the buckle and pull it out, as shown in the picture.

To shorten, pull the upper part of the double webbing.

Maintenance
Check periodically that the bolts are secure and the belt in good condition. Use water and a detergent for
cleaning.
As the seat belts lose much of their strength when exposed to violent stretching, they should be
replaced after collision, even though they may appear to be undamaged.

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Never modify or repair the belt on your own, but have this done by a Volvo workshop.

pg. 22 Doors and locks

Unlocking front doors


Both front doors can be unlocked by using the key. Turning the key 1/4 turn counterclockwise lifts the
lock buttons on the window ledge and the door can be opened by pulling the handle.

Locking doors
All doors can be locked by depressing the lock buttons. To lock the front doors, press down the lock
button and keep the door handle pulled out while shutting the door.

To lock the rear doors, press down the lock button and shut the door. It is not necessary to keep the door
handle pulled out.

To open a rear door from inside, the lock button must first be pulled up.
The lock buttons should not be in the down position during driving. In case of an accident, it

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prevents aid from entering the vehicle.

In wintertime the door locks should be "lubricated" with at suitable agent to prevent freezing. If the lock
is frozen, be careful not to break the key in the lock. Thaw the ice by heating the lock or the key.

pg. 23 Rear doors, trunk lid

Child safety locks, 244 and 245


The buttons are located on the rear door jambs.

A Normal lock function.


B The door cannot be opened from the inside.

Trunk lid, 242 and 244


To open the lid, turn the knob clockwise.
NOTE: The key must be removed from the lock in order to permit turning of the knob.
The spare wheel, jack and tool kit are stowed on the left side of the trunk.

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pg. 24 Hood

To open the hood


Pull the release handle (located on the left side under the dash).

Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle.
Open the hood.
Check that the hood locks properly when closing.

pg. 25 Vent windows, rear view mirrors

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Rear vent windows, 2-door models


A Open
B Closed

Inside mirror
A Normal position
B Night position, reduces glare from following headlights

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Outside mirrors
A Adjustment sideways
B Adjustment up/down

The mirrors should always be adjusted before driving.

pg. 26 Interior lights, sun roof, fuel tank cap

Interior light
1 Light always on.
2 Light always off.
3 Light on when either front door is opened.
Model 245 may be provided with a light that differs from that in the 242-244.

Sun roof (certain models)


The sun roof is operated by a handle located between the sun visors.
Unfold the handle and turn it counterclockwise to open, clockwise to close.
For safety reasons, the handle should always be folded when driving.

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Filling fuel
The gas cap is located behind the door on the right rear fender.
When filling, position the cap in the special bracket on the door.

Note: Unleaded fuel is required for certain models. A label on the instrument panel and rear
fender, near the filler inlet will remind owners and filling station attendant of this requirement.
Important! It is unlawful to dispense leaded fuel into any vehicle labeled "unleaded Gasoline
only".

pg. 27 Rear seat, model 245

Folding rear seat


Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the
seat towards the front seat.

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Pull up on either of the parallel-connected handles on the rear side of the seat back and fold the seat back
forward and down so that it lies flat. The rear seat back and cushion are fixed automatically in their
respective positions.
When replacing the rear seat to its normal position, make sure the latches are securely locked and the
seat belts lie on top of the seat back so they can easily be used.

pg. 28 Model 245, tailgate

To open from the outside


Use the front door key. Depress the release button located under the tail gate handle.

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To open from the inside


Pull out the handle at the gate bottom.

To close
Push the red catch upwards and at the same time lift the gate 1/4 inch. Close the gate slowly but firmly.

pg. 29 Tail gate, model 245

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Safety catch
A The lid cannot be opened from the inside.
B The lock functions normally.

Spare wheel
Remove the two screws and lift off the cover. The spare wheel is now accessible.

Concealed storage space


There are two concealed stowing places under the cargo compartment floor. The tail gate window
washer fluid reservoir and the jack are located in the right hand one.

pg. 30

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Contents | Top of Page

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1976 Volvo 242 244 245

1976
VOLVO
242, 244, 245

pg. 31 Breaking in

STARTING AND DRIVING

A new car should be broken in!

During the break-in period do not exceed the following speeds:

First 600 miles (1,000 km)

1st gear 20 mph (30 km/h)


2nd gear 35 mph (55 km/h)
3rd gear 50 mph (80 km/h)
4th gear 70 mph (110 km/h)

600-1,200 miles (1,000-2,000 km)

1st gear 20 mph(35 km/h)


2nd gear 40 mph (65 km/h)
3rd gear 60 mph (100 km/h)
4th gear 80 mph (130 km/h)

Avoid driving at low speed in high gear. Do not use "kick-down" when driving a car equipped with an

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automatic transmission during the first 1,200 miles.

Service Inspection
To ensure proper operation the car should be taken to a Volvo dealer after the first 600 miles for a
service inspection. The oil in the engine, transmission and rear axle will then be changed. This is very
important since the oil rapidly collects impurities during the break-in period.
Every Volvo engine is test-driven prior to delivery. Volvo is therefore assured that all clearances are
satisfactory and thus accepts no responsibility for damage caused by careless or harsh driving during the
break-in period.

pg. 32 Starting the engine

To start the engine:

1 Enter the car and fasten the seat belt.

2 Apply the parking brake, if not already set.

3 Place the gear selector lever in neutral (position N or P, automatic transmission).

4 Depress the clutch pedal.

5 Do not touch the throttle pedal.

6 Turn the ignition key to starting position. Release the key as soon as the engine starts.

If the engine does not start at once, depress the throttle pedal half way and keep it there until the
engine starts.
Avoid repeated short attempts to start (fuel is injected every time the starter is engaged). Allow the
starter to operate for a longer time (but not more than 15-20 seconds).
Do not race the engine immediately after starting when cold.

WARNING!
Always open the garage doors fully before starting in a garage . The exhaust gases contain carbon
monoxide, which is invisible and odorless but very poisonous.

Engine warm-up - initial driving procedure


Experience shows that engines in vehicles driven short distances are subject to abnormally rapid wear
because the engine never reaches normal operating temperature.

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It is therefore beneficial to reach normal operating temperature as fast as possible. This is achieved by
driving with a light load as soon as possible.

pg. 33 Gear shift positions

4-speed transmission
Depress the clutch fully when changing gears.

Overdrive (some models only)


The overdrive can be engaged in 4th gear only.

No extra operation of clutch or throttle pedal is normally necessary. Engagement is facilitated if the
accelerator pedal position is maintained steady.
When disengaging, depressing the clutch pedal slightly makes a smooth transfer.
Do not use the overdrive at speeds below 40 mph (60 km/h).

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Reversing inhibitor
Lift the ring to enter reverse gear. The ring locking mechanism prevents reverse gear from being
engaged unintentionally.

pg. 34 Automatic transmission

Shift positions
P park
R reverse
N neutral
D drive
2 , 1 low gear

The gear selector can be moved freely between D and 2. The other positions are separated by a lockout
which is operated by depressing the selector knob.

Shift gate

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Depressing the selector knob slightly allows selection of positions N and 1.


Depressing the selector knob fully allows selection of positions R and P. This is also necessary when
initially bringing the selector out of position P.
Depressing the selector knob fully thus permits shifting freely between all positions.

P Parking
Use this position when parked with the engine running or stopped.
Never use P while car is in motion.
The transmission is mechanically locked in position P. Also use the parking brake when parking on
grades.

R Reverse
Never use R while car is in motion.

N Neutral
Neutral position = no gear is engaged.

Driving gears
D Drive
D is the normal driving position. Up- and downshift between the three forward gears occurs
automatically and is governed by throttle opening and speed.

pg. 35 Automatic transmission

2, intermediate position
Up- and downshift automatically between positions 1 and 2. (low and intermediate).
No upshift to 3rd gear (top gear).
Position 2 can be used to obtain immediate downshifting to 2nd gear (increased "engine braking effect").
Position 2 can be used...
● for relatively slow highway driving.

● for city driving.

● when driving on mountain roads where precise speed control is desirable.

● for passing.

● to increase "engine braking effect".

Top speed when selecting 2: 70 mph (110 km/h).

1, low position
If position 1 is selected when driving at high speeds, 2 is engaged first and 1 when the speed has
dropped to approx. 30 mph (50 km/h).

NOTE: No upshift once 1 is engaged.

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Use position 1 when you want a low gear with no upshift, for instance, when entering and descending
steep grades.

Top speed when selecting 1: 70 mph (110 km/h).

Kick-down
By depressing the throttle pedal briskly (passing the normal full throttle position) automatic shift to a
lower gear is achieved.
When approaching the top speed for a particular gear or by releasing the throttle pedal slightly an up-
shift will be achieved.
Kick-down can be used for maximum acceleration, for instance, passing at highway speeds.

Starting and stopping a car equipped with automatic transmission


1 Enter the car and fasten the seat belts.
2 Apply the parking brake or the brake pedal to hold the car (or the car will start moving when the gear
selector is moved).
3 Select position P or N. (Engine cannot be started in any other position).
4 Start the engine by turning the ignition key.
5 Select the desired gear.
6 Release the brake and accelerate.
To stop the car, release the throttle pedal and apply the brakes.
It is not necessary to move the gear selector. The transmission will down shift automatically.

Rocking the car


If the car becomes stuck in snow, sand or mud, it can often be moved by a rocking motion. Move the
gear selector rhythmically between D and R while applying slight pressure to the throttle pedal.

NOTE:
● Never select P or R while the car is in motion.

● The engine should be idling when selecting D, 2, 1 or R with the car standing still.

● Never select positions 2 or 1 at speeds above 70 mph (110 km/h).

pg. 36 Emergency towing (pulling)

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Front eyelet
To the right, under the car.
Rear eyelet
To the right, under the car.

Precautionary steps to observe when towing

Steering must be unlocked.


Observe legal speeds.
Remember that power brake and power steering assists will not be available when engine is inoperative.
Pedal pressure is 3 - 4 times normal and steering effort increased.

Towing cars equipped with automatic transmission: Gear selector in position N. Check transmission
oil level (see page 56).

Maximum speed: 20 mph (30 km/h).


Maximum distance: 20 miles (30 km).

THE ENGINE CANNOT BE STARTED BY PUSHING OR PULLING THE CAR.

When jump-starting, observe that the booster battery + must be connected to the car battery +.
The booster battery - must be connected to the car battery-. Any other connection will damage
alternator and electronic components.

pg. 37 Towing information

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pg. 38 Trailer hauling

When preparing for trailer hauling, observe the following:

● Use an approved trailer hitch (available through Volvo dealers).


● Maximum trailer weight recommended by Volvo is 2,000 lbs (908 kg).

Observe legal requirements.

NOTE:
Additional lighting equipment must be connected to specific points in the electrical system. Otherwise
the bulb failure warning light will come on. (See your Volvo dealer.)

Trailer hauling does not normally present any particular problems, but take into consideration:
● the hitch tongue load should not exceed 160-200 lbs (75-90 kgs).

● engine and transmission are subject to increased loads.

● avoid overload and other abusive operation.

● hauling a trailer affects handling, durability and economy.

● it is necessary to balance trailer brakes with the towing vehicle brakes to provide a safe stop.

● more frequent vehicle maintenance is required.

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Roof rack
● Use a strong roof rack which is intended for the vehicle and can be rigidly attached. The Volvo

dealers furnish roof racks developed by the Volvo factory.


● Avoid point loads, distribute the load evenly.

● Place the heavy cargo at bottom of load.

● Observe that center of gravity and handling are influenced by the load weight.

● Increasing load size increases wind resistance.

● Anchor the cargo correctly with a cord.

● Drive smoothly, avoid rapid starts, heavy cornering and heavy braking.

● Max. roof load is 220 lbs (100 kg).

pg. 39 Note

Handling, roadholding
At normal operating load your Volvo has a tendency to understeer. This means that in a certain curve the
steering wheel has to be moved further to obtain the same response when driving faster. This makes the
car stable and decreases the chances of rear wheel skid.
Varying loads and tire pressures will affect understeer. Therefore Volvo advises not to experiment with
tire pressures and instead follow Volvo recommendations.
Volvo also warns against mixing tires of different kinds, as for instance Bias ply tires and radial tires.
This will considerably alter the car's handling properties.

Driving with trunk lid open


Exhaust gases can be sucked into the car. This is especially true for the 245 (Wagon).
Normally this involves no hazard to the passengers, but the following advice should be followed as a
safety precaution.
1. Close all windows.
2. Set the heating system's FLOOR and DEF controls to MAX and the fan to full speed (3). See page 14.

Moisture on brake discs and brake pads affects braking.


Rain and slush as well as normal car wash will moisten the brake components. This may affect the
friction of the brake pads and a delay in braking effectiveness will be noticed.
When driving in slush or rain, depress the brake pedal now and then in order to heat the brake linings
and remove the moisture. This should also be done immediately after washing or starting in very damp
weather.

If the brake power assist does not function


The power assist to the brakes functions only when the engine is running. When coasting, or towing,
the brake pedal pressure must be increased 3-4 times.
The brake pedal feels stiff and hard.

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If one of the brake circuits should malfunction the red warning light comes on, (F page 6)
The pedal stroke increases slightly and the pedal feels softer but the pedal pressure required does not
increase noticeably.
Drive carefully to a Volvo dealer or Service Station to have the brake system checked.

Breaking in parking brakes


To obtain best parking brake performance, the brake linings should be broken in.
Stop 5-7 times from 30 mph, transmission in neutral. Apply the handbrake lever, release button pressed
in during the stop.
The force must not lock the rear wheels. If this happens, release the brake enough to let the wheels
rotate. Drive a mile between each stop to cool the brakes.

NOTE:
The stop lights are not illuminated when applying the parking brake. To warn traffic from behind it is
therefore advisable to depress the brake pedal slightly to illuminate the stop lights.

Severe strain on the brake system.


The brakes will be subject to severe strain when driving in mountains or hilly areas.
The speed is usually low which means that the cooling of the brake is less efficient than when driving on
level roads.
To reduce the strain on the brakes it is advisable not to use the brakes excessively.
Instead, shift into a lower gear and let the engine help with the braking. A good rule is to use the same
gear downhill as would be used uphill. For vehicles with automatic transmission use position 2 or in
some cases 1.

pg. 40

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Contents | Top of Page

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1976 Volvo 242 244 245

1976
VOLVO
242, 244, 245

pg. 41 Maintenance services

MAINTENANCE
Maintenance services
Your Volvo has passed two major inspections before it was delivered to you. One was made at the
Volvo factory and one was performed by the dealer, according to Volvo specifications.
When driven 600 miles your car should be brought to the Volvo dealer who will perform a service
inspection; engine, transmission and rear axle oils, for instance, will be changed.
Following this inspection, maintenance inspections as outlined in this book should be performed
every 7,500 miles.
The extended maintenance inspection intervals make it even more advisable to follow this program.
Inspection and service should also be performed any time a malfunction is observed or suspected.
Retain receipts for all vehicle emission services to protect your emission warranty.
See your "Warranties and Maintenance Record book".

Maintenance inspection 7,500 mile intervals


Volvo advises you to follow the inspection program at 7,500 mile intervals which is outlined in the
"Warranties and Maintenance Record book". This maintenance program consists of inspections and
services necessary for the proper operation of your car over the next 7,500 miles.
The maintenance inspections includes several checks which require special instruments and tools and
therefore must be performed by a qualified Volvo technician.

THE FEDERAL CLEAN AIR ACT (USA)


The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate
purchaser to assure the proper functioning of those components that control emissions.
The maintenance instructions listed on pages 44, 45 represent the minimum maintenance required. These
services are not covered by the warranty. You will be required to pay for labor and material used. Refer
to your "Warranties and Maintenance Record book" for further details.

pg. 42 Gas station checks

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Fuel RON 91
Octane rating 91
For vehicles with catalytic converter unleaded fuel must be used.
Vehicles not equipped with catalytic converter can use leaded or unleaded fuel. (see also page 26).

Engine oil
Maintain oil level between the dipstick marks. The distance between the marks represents 1 quart (1
liter). Engine oil For API service SE" SAE 10 W-40.
See also page 48.

Coolant
Maintain fluid level between MAX and MIN marks on expansion tank.
Mixture of 50% anti-freeze and 50% water.

Washer fluid
Washer fluid reservoir.
Water and solvent (wintertime: use windshield washer anti-freeze).

Brake fluid
Check, without removing the cap, that the level is above the MIN mark.
Brake fluid DOT 3 or DOT 4(SAE J 1703).

Battery
Acid level 1/4" - 3/8" above plates.
Use distilled water only, never add acid.

WARNING! battery gases are


explosive.

pg. 43 Engine B 21F

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Engine B21F
1 Data plate
2 Expansion tank
3 Oil filler cap, engine
4 Oil dipstick, engine
5 Brake fluid reservoir
6 Fuel filter
7 Ignition coil
8 Washer fluid reservoir
9 Carbon canister, evaporative control system
10 Air Injection Reactor Pump
11 Air cleaner
12 Oil reservoir, power steering
13 Battery

pg. 44 Servicing

1976
MAINTENANCE SCHEDULE
242 244 245

A= Adjust
R= Replace
I= Inspect (Correct or Replace if necessary)
L= Lubricate

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Maintenance Operation Miles 600 7,500 15,000 22,500 30,000 37,500 45,000
EMISSION CONTROL SYSTEM
I ENGINE MECHANICAL COMPONENTS
Engine Oil and Filter * R R R R R R R
Engine Coolant R
Cooling System Hoses and Connections I I I I
Engine Drive Belts A I I I I I I
Torque Cylinder Head Bolts A
Torque Manifold Bolts A
Valve Clearance I I I I
Camshaft drive belt A A A R
Vacuum Fittings, Hoses and Connections I I I I
II ENGINE FUEL SYSTEM
Fuel (Line) Filter R
Fuel (Tank) Filter I I I
Air Cleaner Filter R
Idle RPM A I I I
Mixture Ratio I I I I
Fuel System Cap, Tank, Lines and Connections I I
Fuel Injection Electrical Connections I I I

*Change oil at least twice a year.


However, adverse conditions (like hot ambient temperatures, trailer pulling, hill climbing, driving
long distances at high speeds, extended periods of idling or low speed operation, short trip
operation at freezing temperatures) require oil changes more frequently (every three months).

pg. 45 Servicing

1976
MAINTENANCE SCHEDULE
242 244 245

A= Adjust
R= Replace
I= Inspect (Correct or Replace if necessary)
L= Lubricate

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Maintenance Operation Miles 600 7,500 15,000 22,500 30,000 37,500 45,000
EMISSION CONTROL SYSTEM
III ENGINE IGNITION COMPONENTS
Spark Plugs(see also page 52) R R R
Distributor Advance Mechanism I
Ignition Timing I I I
Distributor Cap and Rotor I I I
Ignition Wiring I I I
IV ENGINE CRANKCASE VENTILATION
SYSTEM
PCV Nipple (Orifice) I I I
Ventilation Hoses I I I
Oil Filter Breather Cap and Flame Arrester I I I
V ENGINE EXTERNAL EMISSIONS
Exhaust Gas Recirculation Components** **I **R **I
Throttle Valve Switch I I I
Air Injection Reactor System I I I
Catalytic Converter Mounting Bolts A A A A
VI ENGINE EVAPORATIVE EMISSIONS
Evaporative Control Canister R

** EGR valve is cleaned at 15,000 and 45,000-mile intervals and is replaced every 30,000 miles.

pg. 46 Servicing

1976
MAINTENANCE SCHEDULE
242 244 245

A= Adjust
R= Replace
I= Inspect (Correct or Replace if necessary)
L= Lubricate

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Maintenance Operation Miles 600 7,500 15,000 22,500 30,000 37,500 45,000
DRIVE TRAIN
Manual Transmission Oil R I I I R I I
Automatic Transmission Oil I I I I I 1) I I
Rear Axle Oil R I I I I I I
BRAKES
Inspect brakes, replace components as necessary. I I I
Change Brake Fluid R
STEERING
Tire Wear (Align Front End if needed.) I I I I I I I
Check power steering fluid level. I I I I I I I
BODY
Trunk, Door and Hood Hinges and Latches. L L L L L L L

1) For cars used for hard driving, or in hilly terrain etc, preventive service including oil change
should be carried out every 30,000 miles.

pg. 47 Servicing

The following items should be checked weekly by the driver. This only takes a
Description on page
few moments.
Engine oil level 48
Brake fluid 57
Radiator coolant level 59
Battery water level 42
Tire pressure, all five tires 85
Operation of all lights -
Horns -
Windshield wipers -
Level of windshield fluid -
The following should also be carried out regular intervals. Description on page
Washing 68
Polishing 68

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Cleaning 69
Rust protection 69

pg. 48 Engine oil

Checking oil level


Check the oil level each time you stop for gasoline. The level should be between the dipstick marks. It
must not drop below the lower mark. On the other hand, it should not exceed the upper mark since
excessive oil consumption will result. The distance between the dipstick marks represents 1 quart of oil.

To add oil or change oil


Add oil of the same kind as already used.
Multigrade oils, Service SE classification are recommended.
All year round SAE 10W-40, SAE 10W-30, SAE 10W-50
Above +14°F (-10°C) SAE 20W-50

At very low temperatures (below 0°F) multigrade oil SAE 5W-20 is recommended. However, this oil
should not be used when the temperature is continuously above 32°F.
Oil and oil filter cartridge are replaced the first time at the 600 mile inspection. Subsequent oil and filter
changes are made at 7,500 mile intervals or at least twice a year. However, under adverse conditions,
such as high ambient temperatures, trailer pulling, hill climbing, driving long distances at high speeds,
extended periods of idling or low speed operation, short trip operation at freezing temperatures oil
changes are required more frequently (every three months).
Drain the oil after driving while it is still hot.
Capacity excl. filter 3.5 US qts/3.0 Imp. qts.
incl. filter 4.0 US qts/3.4 Imp. qts.

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Changing oil filter


Replace the oil filter at every oil change. If the oil filter for any reason is changed separately 1/2 qt. of
oil should be added.

pg. 49 Cooling system

Changing coolant
Every two years or 30,000 miles the cooling system should be drained, flushed and re-filled.
Remove the expansion tank cap.
Loosen the hose at the radiator bottom and open the drain cock on right side of the engine block.

Fill coolant through the expansion tank.


The heater controls should be fully open when draining and filling.
Add coolant until the level is up to the MAX mark or slightly above.

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Start engine and run until hot. Check the cooling system connections for tightness. Also re-check the
coolant level.
Capacity: 10 US qts./9 Imp. qts.

Cooling system, hoses and connections


Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or
fittings.

Drive belts
The belt tension can be checked by depressing the fan belt at a point midway between the alternator and
fan. It should be possible to press down the belt about 5-10 mm.
This also applies to other drive belts.

pg. 50 Emission Control Systems

I Engine Mechanical Components

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Torque cylinder head bolts


The cylinder head bolts should be torqued at the 600 mile inspection to ensure proper sealing of the head
gasket.

Torque manifold nuts


The manifold nuts should be torqued at the 600 mile inspection. A loose manifold could alter air/fuel
ratio and cause an increase in emission and/or poor driveability.

Valves
The valve clearance should be checked every 15,000 miles.

Camshaft drive belt


The camshaft drive belt tensioner should be adjusted every 15,000 miles.
Replace the drive belt every 45,000 miles.
An incorrectly tensioned drive belt will impair exhaust emission as the valves will open and close
incorrectly.

Vacuum fittings, hoses and connections


Unstable idle, misfiring or poor emission control is often caused by leaking vacuum hoses or
connections. Check hoses and connections on distributor vacuum unit, EGR valve and connections,
heater control servo systems and hydraulic brake servo.

pg. 51 Emission Control Systems

II Engine Fuel System


CI system
The B21F engine is provided with a fuel injection system called the CI system (Continuous Injection),

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which means that the injectors are open and inject fuel as long as the engine is operating.
This system has few moving parts, is reliable and copes with the exhaust emission standards.
Air supplied to the engine is continuously measured and determines the amount of fuel injected.
The air flow is regulated by the throttle.
The air flow sensor and the fuel distributor are integrally built as a single unit. A lever is actuated by the
air flow to produce continuous fuel distribution.

Fuel
91 octane RON (Research Octane Number) unleaded fuel permitted for all models and required for
certain models (with catalytic converter).
A label on the instrument panel and on the rear fender, near the filler inlet, will remind of this
requirement.
It is unlawful to dispense leaded fuel into a vehicle labeled "unleaded gasoline only".

Special instructions for work on the fuel injection system


Extreme cleanliness is essential when working on the injection system. Great care must be observed.
Injection system service should be handled by authorized Volvo dealers, using equipment intended for
this service.

Fuel (line) filter


The fuel filter is located on the firewall. This filter is to be changed every 30,000 miles. The filter is
replaced as one complete unit.
Filter replacement should be made in a shop.

Fuel (tank) filter


A filter is installed in the suction line in the fuel tank. Its function is to prevent any dirt in the tank from
being sucked up to the fuel pump. The filter should be cleaned every 15,000 miles.

Air cleaner
Replace the air cleaner cartridge with a new one every 30,000 miles. The cartridge should be replaced
more often when driving under dirty and dusty conditions. No cleaning of any kind is to be made
between the above mentioned intervals.

pg. 52 Emission Control Systems

Checking and adjusting idling speed and mixture ratio


These checks should be made every 15,000 miles.
The idling speed should be adjusted at the 600 miles inspection.

Fuel system cap, tank and lines, and connections


The effectiveness of the fuel system to contain hydrocarbons is largely dependent upon a leak-free

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system. Check for proper sealing of gasoline filler cap which contains "O" ring type seals. Check all
evaporative hoses in vehicle for tightness. Check fuel lines under vehicle and repair if necessary.

Inspection of fuel injection electrical connections


The electrical connections and fuel lines in the injection system should be checked for chafing and
corrosion every 15,000 miles.

III Engine Ignition Components


Change spark plugs
The spark plugs should be changed every 15,000 miles.
However, city driving or fast highway cruising require changing after 7,500 miles of driving. Tightening
should be done with a torque wrench. When fitting new plugs, be sure to fit the right type: Volvo no
273545 (Bosch W 175 T 30 or corresponding).
When changing the plugs, check that the suppressor connectors are in good condition. Cracked or
damaged connectors should be replaced.
When changing spark plugs, clean the cables and cable terminals, also the rubber seals. If the car is
driven on roads where salt is placed to counteract skidding, spray the cables with silicone spray.

Ignition timing
Distributor advance mechanism
The ignition timing should be adjusted every 15,000 miles. All adjusting work should be done with the
proper equipment. The distributor is one of the most sensitive units in the engine and careless handling
can lead to decreased engine output and high fuel consumption or even serious damage to the engine.
The distributor advance mechanism should be checked every 30,000 miles.

Ignition wiring
The ignition wiring system is composed of primary and secondary systems. The secondary systems are
the high tension leads connecting the distributor cap with the spark plugs and the coil.
These wires should be inspected at each engine tune-up, and should be replaced if cracked, frayed or
damaged from abrasion. It is important to clean all parts of this secondary system thoroughly because
dirt greatly reduces the available voltage to the spark plugs.

Distributor cap and rotor


Check the distributor cap and rotor for cracks, carbon formation, dirt and erosion.

pg. 53 Emission Control Systems

IV Engine Crankcase Ventilation System

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Crankcase ventilation
The engine is provided with positive crankcase ventilation which prevents crankcase gases from being
released into the atmosphere.
Instead, the crankcase gases are admitted to the intake manifold and cylinders.

Cleaning PCV valve


The calibrated positive crankcase ventilation valve should be removed and cleaned every 15,000 miles.
Rubber hoses and flame guard should be checked for damage at the same time. Replace if necessary.

V Engine External Exhaust Emissions

Exhaust Gas Recirculation Components


Clean EGR valve, pipe, manifold nipple every 15,000 miles.
Replace EGR valve every 30,000 miles.
To remind the driver about the EGR service, there is a special EGR service reminder light (see page 7)

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which comes on at 15,000 miles intervals.

This is a reminder to get the EGR valve serviced. The light will stay on until reset.

pg. 54 Emission Control Systems

Air Injection Reactor System


This system admits fresh air to the hot exhaust gases in the exhaust manifold. The fresh air will burn the
unburned portion of the exhaust gases to reduce hydrocarbon and carbon monoxide contents.
The air pump is located on the right side of the engine and driven by a belt.
The air is drawn into the air pump via an air filter. The compressed air is fed out of the pump through the
diverter valve. This valve has two functions. It regulates the air pump pressure. It also shuts off the air
delivery when using the engine to brake. If the system was allowed to operate under this condition, fresh
air mixed with the overly rich vapor would cause a backfire.
The backfire valve admits air into the exhaust manifold but prevents return of exhaust gas to the air
pump incase of a backfire or air pump malfunction, such as drive belt damage.

Air Injection Reactor check


This system should be checked every 15,000 miles. Hoses and connections should be checked for leaks
and condition. Check the diverter valve and backfire valve operation. Check the operation of the air
pump and that there is no excessive noise.
The exhaust emissions will be incorrect if the AIR System does not operate properly.

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Catalytic Converter
This is a supplementary device in the exhaust system, designed to clean the remaining dirty exhaust
gases.
This device is mainly a container with a ceramic material insert, designed to let the exhaust gases pass
through channels in the insert. The channel walls are covered by a thin layer of platina-palladium. These
metals act as catalysts, permitting a chemical process without actually taking part in it.
The CO content will increase if the Catalytic Converter is damaged.

pg. 55 Emission Control Systems

NOTE:
Vehicles with Catalytic Converter must use unleaded fuel only. Otherwise the Catalytic Converter will
be destroyed.

Torque catalytic converter mounting bolts (certain models)


The catalytic converter mounting bolts should be torqued every 15,000 miles.

VI Engine Evaporative Emissions

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Evaporative Control Systems


Vehicles intended for the North American market are equipped with a gas evaporative control system,
which prevents gas fumes from being released into the atmosphere.
The system comprises an expansion tank in the fuel tank, a check valve at the fuel tank and a charcoal
filter in the engine compartment. The components are interconnected by hoses which convey fuel fumes
from the gas tank to the charcoal filter where they are stored until the engine is started and then drawn
into the engine.

Evaporative Control Canister


Replace the filter every 45,000 miles.

Contents | Top of Page

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pg. 56 Transmission oil

Manual transmission
A=level and filler plug
B=drain plug

The oil level should be up to the filler plug.


Top up with transmission oil SAE 80W/90 or SAE 80/90.
Drain the oil immediately after driving, while it is still hot.
Capacity: 0.8 US qts = 0.75 liters

Transmission with overdrive


A=level and filler plug
B=drain plug
See picture above.

The oil level should be up to the filler plug.

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Transmission as well as the overdrive are lubricated by the same oil.


When draining, remove the drain plug. Also remove the cover for the overdrive strainer and clean the
strainer.
Use transmission oil SAE 80W/90 or SAE 80/90.
Capacity: 2.4 US qts = 2.3 liters

Automatic transmission
When checking oil level, park the vehicle on level ground with the engine idling. Move the gear selector
slowly between all shift positions. Select position P, wait 2 minutes and check the oil level.
NOTE: The dipstick has graduations for hot (A) and cold (B) transmission oil.
Wipe the dipstick with a clean nylon rag or paper towel.
When necessary, top up with Automatic Transmission Fluid type F (FLM). Fill through the dipstick tube.
See also page 44, note 1.

pg. 57 Rear axle, power steering, brake fluid

Rear axle oil


A=level and filler plug
B=drain plug

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The oil level should be up to the filler plug.


When necessary, top up with rear axle oil, API GL-5 (MIL-L-2105 B), SAE 90 (SAE 80 W when the
temperature is steadily below 15° F= -10° C). Cars equipped with limited slip differentials should use
oils with proper additives.
The oil is changed at the 600 mile service inspection only.

Power steering
Wipe the reservoir clean.
Check fluid level while the engine is idling.
The level should be at the level mark on the inside of the container.
The fluid level will rise when the engine is stopped. No fluid changes necessary.
When necessary, top up with Automatic Transmission Fluid.

Brake fluid
Each time you refill with gasoline, check that the brake fluid level exceeds the MIN mark.
When necessary, top up with brake fluid according to specifications DOT 3 or DOT 4 (SAE J 1703).

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The brake fluid should normally be changed every third year or 45,000 miles.
(Change brake fluid every year when driving under extremely hard conditions: mountain driving etc.)

pg. 58 Lubrication

Chassis maintenance
To simplify maintenance of your Volvo, the vehicle has been equipped with ball joints, steering rods and
propeller shafts that do not require regular lubrication.
To avoid rattles and unnecessary wear, the body should be lubricated once a year. The hinges on hood,
doors and trunk lid as well as door stops should be lubricated every 7,500 miles. During the wintertime,
the locks in the doors and trunk lid should be treated with special anti-freeze lubricant to prevent them
from freezing up.

Door Hinges and door stop

A. grease B. oil

No. Lubricating point Lubricant


1 Hood lock Paraffin wax
2 Hood hinges Oil

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3 Sun-roof wind deflector Oil


4 Door lock outer sliding surfaces Paraffin wax
5 Striker Plate Paraffin wax
6 Trunk lid hinges Oil
7 Door hinges Grease
8 Door hinges Grease
Door stop Oil
Paraffin Wax, oil
9 Front seat slide rails and latch devices
Silicon grease
10 Window regulator Oil, Grease
Locking device (Accessible after door upholstery panels removed) Silicone grease
11 Key holes Lock oil
12 Trunk lid lock Lock oil

pg. 59 Coolant

Check coolant level


The cooling system must be filled with coolant and not leak if it is to operate at maximum efficiency.
Check the coolant level when filling up with fuel. The level should be between the "MAX" and "MIN"
marks on the expansion tank. The check should be made with particular thoroughness when the engine is
new or the cooling system has been drained.
Do not remove the filler cap other than for topping-up with coolant. Frequent removal may prevent
coolant circulation between the engine and the expansion tank during engine warming up and cooling.

Top up with coolant


Top up with coolant by filling the expansion tank when level is at the "MIN" mark. Use a mixture of 50
percent anti-freeze/summer coolant and 50 percent water all the year round. Top up to the "MAX" mark.

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NOTE: Do not top up with water only. Water by itself reduces both the rust-protective and anti-freeze
qualities of the coolant. It can also cause damage to the cooling system if ice should form in the
expansion tank.

NOTE: In warm climates where there is little risk of frost, water can be used without anti-freeze.
We recommend, however, to add a rust inhibitor.

pg. 60 Note, Replacing bulbs

This car is equipped with an alternator

When changing the battery or when carrying out work involving the electrical system, the following
should be observed:

1 A battery connection to the wrong terminal will damage the diodes. Before connections are made,
check the polarity of the battery with a voltmeter.

2 If booster batteries are used for starting, they must be properly connected to prevent the diodes from
being damaged.
The ground lead from the booster battery must be connected to the ground terminal of the car battery
and the positive lead from the booster battery to the positive terminal.

3 If a fast charger is used for charging the battery, the battery leads should be disconnected.

4 Never disconnect the battery circuit (for example, to change the battery) while the engine is running,
as this will immediately ruin the alternator.
Always make sure that all the battery connections are properly tightened.

5 If any electrical welding work is performed on the vehicle, the ground lead and all the connecting
cables of the alternator must be disconnected and the welder wires placed as near the welding point as
possible.

Replacing bulbs
The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when
installing bulbs, that the guide pin on the socket fits into its corresponding recess.
When installing bulbs, do not touch the glass with your fingers. The reason for this is that grease, oil or
any other impurities can be carbonized onto the bulb and damage the reflector.

Replacing bulbs for instrument lighting and heater control lighting


Due to the location of these bulbs, their replacement should be carried out by a Volvo dealer.

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Replacing bulbs for rear side marker lights


Remove the two Phillips screws which hold the lens. The bulb can now be removed by pressing it
inwards and turning it slightly counterclockwise.

pg. 61 Replacing bulbs

Replacing sealed beam headlamp units


1. Press the two plastic screws down and turn them 1/4 turn and remove them.
2. Lift up the rim slightly and remove it forwards.
3. Turn the chromed ring slightly counterclockwise. Remove the chromed ring and lift out the headlamp
unit.
4. Disconnect the socket contact.

Installation is done in the opposite way. Check that chromed ring is retained by all four clips.

Check headlight alignment.

pg. 62 Replacing bulbs

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Power US bulb
Socket
W/cp No
1 Front position, side marker
242, 244, 245 5/4 Ba 15 s 67
light
2 Front turn signal 242, 244, 245 21/32 Ba 15 s 1073
3 Rear turn signal 242, 244 21/32 Ba 15 s 1073
4 Back-up light 242, 244 21/32 Ba 15 s 1073
Ba 15
5 Tail light 242, 244 5/4 67
s
6 Stop light 242, 244 21/32 Ba 15 s 1073
7 Rear turn signal 245 21/32 Ba 15 s 1073
8 Back-up light 245 21/32 Ba 15 s 1073
9 Stop light 245 21/32 Ba 15 s 1073
Ba 15
10 Tail light 245 5/4 67
s

Remove the Phillips screws retaining the lenses. Replace bulb by slightly depressing and turning
counterclockwise.

pg. 63 Replacing bulbs

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License plate light


Insert a screwdriver through the opening in the housing and depress the catch tab.
Pull out the housing assembly.

Pull out the cover end which is not provided with a lock pin.
Replace bulb.
When re-installing, first locate the lock pins (see picture) and then press on the cover.
Check that the rubber gasket is positioned and press the housing assembly into place.

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Interior light
Insert a screwdriver through the opening in the right side of the housing and depress the catch tab. Pull
down the housing assembly and replace the bulb.

pg. 64 Fuses

Replacing fuses
The fuse box is positioned in front of the front left door pillar.
The cover is removed by turning the small knob at the bottom a 1/4 turn.
When replacing fuses, check that right amperage is used.
Never use fuses of higher amperage. If one fuse often melts, take the car to your Volvo dealer for fault-
tracing.

Reading downwards the fuses protect the following:

1 Lighter, Rear wiper/washer 8A


2 Windshield wiper/washer, Heater fan, Horn 16A
3 Rear demist, Overdrive 16A
4 Glove compartment light, Back up lights, (El. heated seat), Air conditioning 8A
5 Instrument, Turn signals, Warning lights, Relay, fuel injection system, (Seat belt warning) 8A
6 Hazard, Engine compartment light 8A
7 Clock, Fuel pump 8A
8 Stop lights, interior light 8A
9 Spare 8A
10 Spare 8A

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11 Left parking and side marker, (Rear fog lights) 8A


12 Right parking and side marker lights, Instrument and panel lights 8A

pg. 65 Wheels and tires

General
The car is equipped with pressed steel wheels.

If possible, the wheels should always be used on the same side throughout their lifetime. This is
particularly important for studded winter tires, otherwise the studs may loosen and come off.

Snow tires
Studded snow tires should also have a running-in period of between 300-600 miles (500-1,000 km).
During this period try to avoid driving hard round bends and at high speeds, also hard braking and
acceleration. Radial type tires, with or without studs are recommended for winter use.
Tire chains can be used on the rear wheels only providing that the chains are finelinked and do not
project so much from the tire that they can rub against the brake caliper or other components.
Strap-on emergency chains must not be used since the space between the brake calipers and the
wheel rims does not allow sufficient clearance.

Check tire wear pattern


Check the tires at regular intervals for damage and abnormal wear, also for particles which can fasten in
the tread. Have them balanced if necessary. Poorly balanced wheels will rapidly increase the wear on the
tires and affect riding comfort.

Tire wear indicator


The tires have a so-called "wear indicator" in the form of a number of narrow strips running across or
parallel to the tread. When about 1/16" (1.5 mm) is left on the tread, these strips show up and warn the
car owner that the tire is ready to be replaced.

Check tire pressure


Check the tire pressure regularly when refueling. See page 85 for the correct tire pressure. Do not forget
the spare wheel when checking the pressure.
When driving, the tire temperature and pressure rises in relation to the speed of the vehicle and its load.
Normally the pressure should only be checked when the tires are cold. When the tires are warm, a
change in pressure should take place only when air must be added into the tires.
Excessively low tire pressure is one of the most common reasons for tire wear. Tires which are
insufficiently inflated will increase the required steering effort and cause higher fuel consumption. Too
high air pressure tends to make traveling less comfortable.

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pg. 66 Wheel changing

Changing a wheel
The spare wheel, jack and tool kit are stowed in the trunk compartment. When the car is to be raised up,
the jack should be on level, firm ground.

Avoid creeping under the car when it is raised by the jack. There is a risk that the car may slide
off the jack, especially if the ground is soft.

Before the vehicle is raised up, the parking brake should be applied and one of the gears engaged.
Also block one of the wheels standing on the ground.

Removing
Remove the wheel cap with the screwdriver provided in the tool kit.

Loosen the wheel nuts 1/2-1 turn with the help of the box spanner. All of the wheel nuts have right hand

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threads which can be loosened by turning the wrench counterclockwise.

Insert the lifting arm of the jack into the appropriate jack attachment next to the wheel to be changed.

pg. 67 Wheel changing

Make sure the arm goes in all the way.


Raise up the side of the car high enough to lift the wheel off the ground.

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Unscrew the wheel nuts completely and remove the wheel. Be careful when removing the wheel that the
stud threads are not damaged.

Installation

● Clean the contact surface between wheel and hub.


● Install the wheel.

● Tighten the nuts until the wheel makes good contact with the flange.

● Lower the vehicle and tighten the nuts alternately. (Tightening torque: 72-100 ft. lbs. )

● Fit the wheel cap.

Do not rotate the raised wheel if the car is equipped with a limited slip differential as this will also
move the other rear wheel on the ground and the car may slide off the jack.

Contents | Top of Page

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pg. 68 Washing, cleaning

Washing
The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint
and may cause damage. During the winter, special care should be observed to wash off all road salt
residue as soon as possible in order to prevent corrosion.

When washing the car, do not expose it to direct sunlight. Soften up the dirt on the underside with a
water hose. Then rinse the entire body with a light spray until the dirt has loosened. Wash the dirt off
with a sponge, using plenty of water. Use preferably luke-warm water.
A detergent can be used to facilitate washing.
Special detergents are now available on the market - even household detergent can be used.
A water soluble grease solvent may be used in cases of sticky dirt. However, use a washplace equipped
with a drainage separator.
A suitable mixture is about 1 1/2 - 3 1/2 fl. oz. (5-10 cl) of fluid dish washer to 2.6 US gals. =2.2 Imp.
gals (10 liters) of water. Asphalt spots and tar pittings can easily be removed with kerosene or Tar
Removers but this should be done after washing. When a detergent is used, the car should be rinsed with
clean water.
Then dry carefully with a soft clean chamois cloth. Use a separate chamois cloth for windows. Using the
same chamois cloth can cause greasy smears on the windows. When washing the car, remember to clean
the drain holes in doors and bottom rails.

Chromed parts
Chromium-plated and anodized parts should be washed with clean water as soon as they become dirty.
This is particularly important if you drive on gravel roads which are treated with chemicals to keep the
dust down or in the winter when salt is used to melt the snow. After the car has been washed, apply wax
or an anti-rust preparation.
Stains on chrome trim can be removed with commercially available chrome cleaner. Do not use abrasive
compounds or steel wool.

Polishing (waxing)
Polishing and waxing are not necessary unless a glossy surface can no longer be obtained by normal car
washing.
Normally, polishing is not required during the first year after delivery, however, waxing may be
beneficial.
Before applying polish or wax the car must be washed and dried. Tar spots can be removed with
kerosene or tar remover. Difficult spots may require a fine rubbing compound.
After polishing use liquid or paste wax.
Several commercially available products contain both polish and wax. Waxing alone does not substitute
for polishing of a dull surface.

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pg. 69 Cleaning

Cleaning the upholstery


The upholstery in your Volvo is a combination of fabric and plastic or leather and plastic.
Generally the fabric can be cleaned with soapy water or a detergent. For more difficult spots caused by
oil, ice cream, shoe polish, grease, etc. Use a stain remover.
The Plastic in the upholstery can be washed with a mild detergent or in more difficult cases with a
household detergent.
Leather upholstery can be cleaned with a damp cloth, eventually with a mild soap solution.
For more difficult spots, consult an expert for the choice of cleaning agent.
On no account must gasoline, naphtha or similar cleaning agents be used on the plastic or the leather
since these can cause damage the plastic and leather.

Cleaning floor mats


The floor mats should be vacuumed or brushed clean regularly, especially during the winter when they
should be taken out for drying.
Spots on textile mats can be removed with a mild detergent.

Rubber mats can be washed with methylated spirit which must be subsequently washed off with water.

Anti-rust treatment
Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant
material has been used, while on the internal surfaces a lighter rust protector is used.
The exterior rust protection should be inspected regularly or at least once per year. If the rust protection
has been penetrated a repair should be made as soon as possible to prevent moisture from creeping
between the metal and coating. Carefully clean and remove any rust prior to repair of the rust protective
coating.
The internal rust protection should normally be renewed after three years and every two years thereafter.

pg. 70 Paint touch-up

Paint touch-up
Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly
and touch-up if necessary, for instance when washing the car.
Paint repairs require special equipment and skill and you should contact your Volvo dealer for any
extensive damages.
Minor scratches can be repaired by using Volvo touch-up paint.

Note: Use the paint code which you will find on the Vehicle Designation plate on the wheel housing
when ordering touch-up paint from your Volvo dealer.

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Minor stone chips and scratches


Material:
Primer - brush on type
Surface finish - brush on type
(The paint pen head also contains grinding paste for subsequent treatment.)
Penknife or similar
Brush

Note: When touching-up, the car should be well cleaned and dry and have a temperature above +15°C
(60°F).

Scratches on the surface where the paint has not been completely penetrated, can be repaired directly
after light scraping to remove dirt.

Deep scratches down to the bare metal:


1 Scrape or sand the damaged surface lightly and break the edges of the scar.

2 Apply the rust remover. (watch eyes and skin!), wait a few minutes and then rinse carefully with water.
3 Thoroughly mix the primer and apply it with small brush or a match.

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4 When the primed surface is dry, the paint can be applied by a brush.
Mix the paint thoroughly, apply several thin paint coats and let flush after each application.

pg. 71 Paint touch-up

5 If there is a longer scratch, you may want to mask to protect surrounding paint.

Touching-up flaking fender edges and sills


Material:
Primer - spray
Surface finish - spray
Sand paper (H 150 - 300 grit)
Thinner

Note: When touching-up the car, it should be well cleaned and dry and have a temperature exceeding
+15°C(60°F).

Mask with tape and paper prior to painting larger surfaces. Remove the masking immediately after
application of the last paint coat, before the paint starts to dry.
Touching-up is as follows:
1 Remove paint flakes.
2 Sand the damaged surface and wash it clean with thinner.
Apply the rust remover. (watch eyes and skin!), wait a few minutes and then rinse carefully with water.

3 Shake the spray can for at least 1 minute. Spray on the primer. Move the can slowly and evenly
forwards and backwards over the spot and about 20-30 cm (8-12 in.) from the surface. Protect the
surrounding surfaces with suitable paper.

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4 When the primer has dried apply the surface enamel in the same way. Spray on several times and
allow the paint to dry a minute or so between each application.

pg. 72 Long distance trips

Before a long distance trip


Have your car checked at a Volvo dealer. Preventive maintenance will alleviate undue breakdown. Take
along a Volvo dealer directory.
The main items to check are listed below:
1. Brakes, front wheel alignment and steering gear.
2. The engine running condition.
3. Fuel system operation.
4. Oil levels.
5. Cooling system. Check for leaks or doubtful hoses.
6. Tires. Replace worn tires.
7. Battery. Clean terminals.
8. Tool equipment.
9. Lighting.
10. Drive belts for tightness and wear.

pg. 73 Cold weather

During the fall have your Volvo dealer winterize your car.

Engine cooling system


A good quality anti-freeze/summer coolant should be used all the year round. Thus, the cooling system
should always contain water plus anti-freeze and rust inhibitor, even during the summer. Experience has
also shown that extremely weak anti-freeze solutions (10-25 percent) are very unfavorable from the
point of view of rust protection. For this reason, the quantity of anti-freeze/summer coolant should
amount to about 50 percent of the solution, that is 5.0 qts. = 4.3 Imp qts = 4.8 liters, this lowers the
freezing point to -31° F (-35° C).
Alcohol must not be used as an anti-freeze agent since it evaporates at normal engine temperature.

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Engine fuel system


During the wintertime with large variations in temperature, condensation forms in the fuel tank and can
impair the running of the engine. This can be eliminated by adding special additives to the fuel. There is
less risk of condensation forming in the fuel tank if it is kept full.

Engine lubricating system


During the winter, multigrade oil 10W-40 should be used in the engine. At very low temperatures
(below 0° F), multigrade oil SAE 5W-20 is recommended. These oils reach the lubricating points in the
engine more easily at low temperature and also facilitate cold starting. See page 48.

Electrical system
The electrical system in the vehicle is subject to great stresses during the winter than during the warm
summer months, because the electrical equipment and starter motor are used more often. Since the
capacity of the battery is also considerably lower at low air temperature, the state of the charge must be
checked more often and, if necessary, the battery charged. If the battery voltage is excessively low, there
is a risk of the battery being damaged by frost.

Brake system
During cold weather the brakes are subject to splash and condensation which can result in the parking
brake freezing up if applied for long periods of time. Use of first or reverse gear on a manual
transmission or position "P" on an automatic transmission is preferable during these conditions. See
page 39.

Windshield washers
Just as anti-freeze is added to the cooling system during the winter to prevent frost damage, anti-freeze
should also be added to the water container for the windshield (rear window) washer.
This is particularly important during the winter because the windshield frequently becomes dirty and is
often splashed with water which rapidly freezes and thus necessitates the frequent use of the windshield
washer and wipers. Your Volvo dealer can supply you with suitable anti-freeze for this purpose.

Anti-freeze for door locks


Lubricate the outside locks with a suitable anti-freeze. Such agents are commercially available and
should be used before the first frost.

pg. 74

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pg. 75 Service diagnosis

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The diagnosis outlined below is only intended to serve as a guide to locate and temporarily correct minor
faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer.
NOTE: The points indicated by an asterisk (*) should be checked by your Volvo dealer.

Condition: Starter fails to operate (or operates very slowly)

Possible cause Correction


With the ignition switch in the "Driving" or "On"
position, check to see if the warning lights on the
dashboard come on and if they go off when the
Weak battery or dead cell. starter is engaged.
If the lights do not come on or if they go out when
the starter is engaged, the battery is discharged or
see below.
Check battery terminals and clamps, clean or replace
if necessary. Check that the starter cable is tightened.
Loose or corroded battery cable terminals. The ground strap, which connects the body to the
rear of the engine, should also be checked for
corrosion and looseness.
The circuit is closed if a clicking sound is heard
from the starter when it is engaged. If no clicking
Open circuit between ignition/starter switch and
sound is heard, check that the blue wire at the starter
ignition terminal on starter.
is tightened. If still no clicking sound is heard, the
ignition switch or the wire is defective.
If the above checks have been performed, and no
Starter motor defective.
fault is evident, the starter may be defective.
NOTE: In this case the headlight intensity will not
dim when the starter is engaged.

pg. 76 Service diagnosis

Condition: Starter motor operates but engine does not start

Possible cause Correction


Check that the flexible air intake hose, connecting
Intake system leaking. the air cleaner and intake manifold is tight and not
damaged.

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Check for fuel in the tank.


No fuel reaching engine.
Check fuses No 7.
Remove one spark plug wire and unscrew the radio
interference suppressor. Hold the wire approx. 3/8"
from the valve cover and run the starter.
No spark. If there is no spark, check:
that the high tension lead from the coil to the
distributor cap is connected and that the wires to
the distributor and coil are connected.
Spark plugs, high tension leads or distributor cap Clean the parts with a dry cloth or spray with a
worn (defective). moisture remover.
Test the cold start injector function with cold and
Cold start injector out of order.
hot engine.*
Rest pressure incorrect. Test rest pressure and the fuel system for leaks.*
If no fault is found, according to the above, see a
Volvo dealer.

pg. 77 Service diagnosis

Condition: Erratic idle (misfiring)

Possible cause Correction


Check that the flexible air intake hose, connecting
Intake system leaking. the air cleaner and intake manifold is tight and not
damaged.
Exhaust Gas Recirculation Valve leaking. Test the valve function.*
Spark plugs, high tension leads or distributor cap
Clean cap and leads, check the cap for cracks.
worn (defective)
Worn spark plugs. Remove, clean or replace spark plugs.
Cold start injector leaking. Test the injector function.*
Uneven compression. Test compression.*

Condition: Engine stalls at irregular intervals

Possible cause Correction

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Check wire terminals at: fuel pump, fuse No. 7, coil,


Defective wires.
distributor, ignition switch, relays and air flow sensor.
Check that the flexible air intake hose, connecting the air
Intake system leaking.
cleaner and intake manifold is tight.
Low idle. Adjust.*
Fuel filter clogged. Clean fuel tank filter and replace line fuel filter.
Exhaust Gas Recirculation Valve seizing. Replace valve.* (Engine will die at idle.)

pg. 78 Service diagnosis

Condition: Low top speed, loss of power

Possible cause Correction


Air filter clogged. Check air filter.*
Check that the throttle touches the high speed stop when the
Throttle misadjusted.
accelerator is fully depressed.*
Fuel filter clogged. Clean fuel tank filter and replace fuel line filter.*
Incorrect timing or dwell
Check and adjust.*
angle.

Condition: Excessive fuel consumption

Possible cause Correction


Fuel lines leaking. Check tightness.
Spark plugs worn. Replace plugs.
Incorrect timing. Check/adjust.*
Air filter clogged. Check/replace.*
Control pressure
Check/replace control pressure regulator.*
incorrect.
Replace injector.*
Cold start injector
(A leaking cold start injector also causes uneven idle and hard
leaking.
starting.)

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pg. 79 Service diagnosis

Condition: Dieseling

Possible cause Correction


Injector
Check air flow sensor plate and rest pressure.*
leaking.

Condition: Misfiring at highway driving speed

Possible cause Correction


Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles
Spark plugs
in order to remove carbon deposit on the spark plugs. If this procedure is not
fouled.
effective, clean or replace the spark plugs if necessary.

Condition: Deceleration backfiring

Possible cause Correction


Diverter valve
Check diverter valve operation.*
faulty.

pg. 80 Specifications

Type designations
In all correspondence concerning your vehicle with the dealer and when ordering parts, the V.I.N
number should always be quoted.

1 V.I.N. (Vehicle Identification Number)


V.I.N. plate is located on the body on the left windshield pillar. The V.I.N. is also stamped on the right
hand door pillar.

2 Vehicle Emission Control Information


Your Volvo has been built to comply with all North American safety and anti-pollution regulations and
evidence of this can be verified from the certification labels on the left wheel housing. For further
information regarding these regulations, please consult your Volvo dealer.

3 Model Plate

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Vehicle type designation, code number for paint color and upholstery: on wheel housing.

4 Loads and Tire Pressures

5 FMVSS specifications
These two labels are located on the left front door opening.

Contents | Top of Page

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1976 Volvo 242 244 245

1976
VOLVO
242, 244, 245

pg. 81 Specifications

Dimensions and weights 242 244 245


Length 192.6" (489 cm) 192.6" (489 cm) 192.6" (489 cm)
Width 67.3" (171 cm) 67.3" (171 cm) 67.3" (171 cm)
Height, curb weight 56.5" (144 cm) 56.5" (144 cm) 57.5" (146 cm)
Wheelbase 104.0" (264 cm) 104.0" (264 cm) 104.0" (264 cm)
Ground clearance (full
4.9" (12.5 cm) 4.9" (12.5 cm)
load)
Track, front 55.9" (142 cm) 55.9" (142 cm) 55.9" (142 cm)
Track, rear 53.1" (135 cm) 53.1" (135 cm) 53.1" (135 cm)
Turning circle (between
32.5' (9.8 m) 32.5' (9.8 m) 32.5' (9.8 m)
curbs)
Curb weight (depending 2844-3060 lbs (1291- 2886-3106 lbs (1310- 3071-3271 lbs (1394-
on type) 1389 kg) 1410 kg) 1485 kg)
Gross vehicle weight
4030 lbs (1830 kg) 4030 lbs (1830 kg) 4300 lbs (1950 kg)
(GVW)
Capacity weight 920 lbs (420 kg) 920 lbs (420 kg) 1120 lbs (520 kg)
Permissible axle weight,
1885 lbs (855 kg) 1885 lbs (855 kg) 1885 lbs (855 kg)
front
Permissible axle weight,
2180 lbs (990 kg) 2180 lbs (990 kg) 2600 lbs (1180 kg)
rear
Max. trailer weight 2000 lbs (908 kg) 2000 lbs (908 kg) 2000 lbs (908 kg)
Max. hitch load 160-200 lbs. (75-90 kg) 160-200 lbs. (75-90 kg) 160-200 lbs. (75-90 kg)

Cargo Space 245


Length with rear seat up 44.5" (113 cm)
Length with rear seat down 74.0" (188 cm)
Maximum width 52.4" (133 cm)

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1976 Volvo 242 244 245

Height 33.0" (84 cm)


Volume with rear seat up 53 cu. ft. (1.5 m3)
Volume with rear seat down 67 cu. ft. (1.9 m3)
Cargo opening, maximum width 45.7" (116 cm)
Cargo opening, maximum
30.7" (78 cm)
height

Capacities

Fuel tank 15.8 US gals/13.2 Imp. gals. 60 liters


10 US qts/8.5 Imp. qts 9.5 liters
Cooling system
(of which expansion tank = 1 US qts/0.5 Imp. qt. (0.6 liter))
Oil capacity:
- engine, oil change 3.5 US qts/3.0 Imp. qts. (3.35 liters )
- engine, incl. oil
4.0 US qts/3.4 Imp. qts. (3.85 liters)
filter
transmission(M45) 0.8 US qts /0.7 Imp. qts. (0.75 liters)
(M46) 2.4 US qts/2.2 Imp. qts. (2.3 liters)
(BW 55) 5.9 US qts/4.9 Imp. qts. (5.5 liters)
rear axle 1.4 US qts/1.2 Imp. qts. (1.3 liters)
steering gear, power 1.15 US qts/1.0 Imp. qts. (1.1 liters)

pg. 82 Specifications

ENGINE
4-cylinder in-line fluid-cooled gasoline engine. Cylinder block in special cast iron, bores directly in the
block.
Cylinder head in light-alloy, separate inlet and exhaust passages.
Single, overhead camshaft.
Engine oiling is provided by a gear pump driven from the crankshaft. Full-flow type oil filter. Exhaust
emission control accomplished by fuel injection. Air Injection Reactor and Exhaust Gas Recirculation
(some models also equipped with catalytic converter). Closed crankcase ventilation system and
evaporative emission control system.

Type designation Volvo B21 F


Output (SAE J 245) at/rpm 102 hp1)/5200

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1976 Volvo 242 244 245

Max. torque (SAE J 245) at/rpm 114 lb.ft. (16.3 Nm)/2500


Number of cylinders 4
Bore 3.62" (92 mm)
Stroke 3.15" (80 mm)
Displacement 2.13 liters
Valves overhead
0.012-0.020" (0.30-0.50 mm) when checking
Valve clearance, inlet and exhaust, warm engine
0.010-0.018" (0.40-0.45 mm) when adjusting
1) With catalytic converter: 99 hp
Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 189°F (87°C)
fully open at 207°F (97°C)
Fan belts, designation HC-38 X 925

Fuel system
The engine is equipped with fuel injection system.

pg. 83 Specifications

Ignition System

Firing order 1-3-4-2


Ignition setting, 15°+/-2° B.T.D.C.
vacuum regulator disconnected (at 9000+/-50 rpm)
Spark plugs Volvo Part No. 273545 (Bosch W 175 T 30*)
Spark plug gap 0.028-0.032" (0.7-0.8 mm)
Tightening torque 14.5-21.7 ft. lbs. (20-30 Nm)
Distributor, direction of
Clockwise
rotation

ELECTRICAL SYSTEM
12 V, negative ground.
Voltage-controlled alternator. Single-wire system with chassis and engine used as conductors.

Voltage 12 V

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1976 Volvo 242 244 245

Tudor 6 EX 45 o.p.
Battery, type
*
-Capacity 60 Ah
-Electrolyte, specific
1.28
gravity
-Recharge at 1.21
Alternator , rated output 770 W
- max. current 55 A
* or corresponding

US bulb No. of
Lights, 12 V Power Socket
No. bulbs
Sealed
Headlights 7" Type 2 2
Beam
Position Lights,
67 5 W/4 cp Ba 15s 2
front
Turn Signals, front 1073 21 W/32 cp Ba 15s 2
Turn Signals, rear 1073 21 W/32 cp Ba 15s 2
Tail lights 67 5 W/4 cp Ba 15s 2
Stop Lights 1073 21 W/32 cp Ba 15s 2
Back-up Lights 1073 21 W/32 cp Ba 15s 2
Side Marker Lights 57 3 W/2 cp S 8.5 2
The following bulbs may be obtained from your nearest Volvo dealer.
Rear Ash Tray Light 1.2 W W1.8d 1
License Plate Light 5W S 8.5 2
Interior Light 10 W S 8.5 1(245:2)
Glove Locker Light 2W Ba9s 1
Instrument Panel Light 2W Ba7s 3
Control Panel Light 1.2 W W1.8d 3
Shift positions, Auto Transmission 1.2 W W1.8d 1
Engine Compartment Light 15 W S 8.5 1
Warning Lamps
W1.8
Charging 1.2 W 1
d

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1976 Volvo 242 244 245

W1.8
Turn Signals 1.2 W 2
d
W1.8
Brake Failure 1.2 W 1
d
W1.8
Parking Brake 1.2 W 1
d
W1.8
Headlights 1.2 W 1
d
W1.8
Oil Pressure 1.2 W 1
d
W1.8
Overdrive 1.2 W 1
d
W1.8
Warning Flashers 1.2 W 1
d
W1.8
El. Heated Window 1.2 W 1
d
W1.8
EGR Reminder 1.2 W 1
d
Seat Belts 2W Ba9s 1
W1.8
Bulb Failure 1.2 W 1
d

pg. 84 Specifications

Front End
Suspension is of the McPherson type with the shock absorber mounted in a strut in the coil spring.
Rack and pinion steering gear.
Some models come equipped with power steering.
Safety steering column.

Front wheel alignment


The alignment specifications apply to an unloaded car but include fuel, coolant and spare wheel.
Toe-in : 0.17+/- 0.06" (4.5 +/- 1.5 mm)
0.12+/- 0.06" (3.0 +/- 1.5 mm)
(models equipped with power steering)
Camber : +1° to +1 1/2°

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1976 Volvo 242 244 245

POWER TRANSMISSION
Cable-operated clutch of the single, dry-plate type.
Floor-shift operated manual transmission has four synchromesh forward gears and one reverse.
Overdrive available on some models.
Optional automatic transmission.
Hypoid type final drive. Limited slip differential is optional.

Clutch
Clutch release arm play approx 1/8" (3mm)

Transmission

Type designation: M45 M46 BW55


Reduction ratios:
1st gear 3.71:1 3.71:1 2.45:1
2nd gear 2.16:1 2.16:1 1.45:1
3rd gear 1.37:1 1.37:1 1.00:1
4th gear 1.00:1 1.00:1 -
Overdrive - 0.80:1 -
Reverse 3.68:1 3.68:1 2.21:1
Rear axle
USA (not California), Canada 3.91:1 4.10:1 3.91:1
California 4.10:1 4.10:1 4.10:1

Speeds in mph (kmph) at 1000 engine rpm

Transmission: M45 M45 M46


Rear axle
3.91:1 4.10:1 4.10:1
ratio
1st gear 5.0(8.1) 4.8(7.7) 4.8(7.7)
2nd gear 8.6(13.9) 8.3(13.4) 8.3(13.4)
3rd gear 13.6(21.9) 13.0(20.8) 13.0(20.8)
4th gear 18.7(30.0) 17.9(28.7) 17.9(28.7)
Overdrive --- --- 22.3(35.9)
Reverse 5.1(8.2) 4.9(7.8) 4.9(7.8)

pg. 85 Specifications

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1976 Volvo 242 244 245

Recommended max. and min. speeds, mph (kmph)

Rear axle
1st gear 2nd gear 3rd gear 4th gear
ratio
-25(-
3.91:1 10-44(20-70) 20-70(30-110) 25- (40-)
40)
-25(-
4.10:1 10-44(20-70) 20-68(30-105) 25- (40-*)
40)

*40 mph(60 km/h) with overdrive engaged

Tool kit
Wheel nut and spark plug wrench.
2 screwdrivers (1 Phillips, 1 standard)
Tommy bar.
2 open end wrenches

Tires

pg. 86 Customer information

Consumer information

Acceleration and passing ability

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1976 Volvo 242 244 245

Vehicle stopping distance


Tire reserve load
The information concerning the 1976 Volvo 242, 244 and 245 shown in the following pages is presented
in accordance with Federal requirements for comparison with other makes and models. The exacting test
procedures established by the National Highway Traffic Safety Administration were followed to obtain
the figures.

Notice: This information represents results recorded by skilled drivers under controlled road and vehicle
conditions and the information may not be applicable to other conditions.

Acceleration and Passing ability


This chart indicates passing times and distances that can be met or exceeded by 1976 Volvo 242, 244
and 245 in the situations diagramed below.

Low speed

Initial speed: 20 mph

55' Truck

The low-speed pass assumes an initial speed of 20 mph and a limiting speed of 35 mph.

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1976 Volvo 242 244 245

pg. 87 Customer information

High speed
The high speed pass assumes an initial speed of 50 mph and a limiting speed of 80 mph.

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1976 Volvo 242 244 245

pg. 88 Customer information

Vehicle Stopping Distance


This chart indicates braking performance that can be met or exceeded by 1976 Volvo 242 and 244
without locking the wheels, under different conditions of loading and with partial failures of the braking
system. This information represents results recorded by skilled drivers under controlled road and vehicle
conditions and the information may not be applicable to other conditions.

Stopping distance in feet from 60 mph

pg. 89 Customer information

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1976 Volvo 242 244 245

Vehicle Stopping Distance


This chart indicates braking performance that can be met or exceeded by 1976 Volvo 245 without
locking the wheels, under different conditions of loading and with partial failures of the braking system.
This information represents results recorded by skilled drivers under controlled road and vehicle
conditions, and may not be applicable to other conditions.

Stopping distance in feet from 60 mph

pg. 90 Customer information

Tire Reserve Load

This chart lists the 1976 242, 244 and 245 tire size designations recommended by Volvo with the
recommended inflation pressure for maximum loading and the tire reserve load percentage for each of
the tires listed. The tire reserve load percentage indicated is met or exceeded by each vehicle to which
the chart applies.

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1976 Volvo 242 244 245

The difference, expressed as a percentage of tire load rating, between (a) the load rating of a tire at the
vehicle manufacturer's recommended inflation pressure at the maximum loaded vehicle weight and (b)
the load imposed upon the tire by the vehicle at that condition.

WARNING. Failure to maintain the recommended tire inflation pressure or to increase tire pressure as
recommended when operating at maximum loaded vehicle, or loading the vehicle beyond the capacities
specified on the tire placard affixed to the vehicle, may result in unsafe operating conditions due to
premature tire failure, unfavorable handling characteristics and excessive tire wear. The tire reserve load
percentage is a measure of tire capacity not of vehicle capacity. Loading beyond the specified vehicle
capacity may result in failure of other vehicle components.

Contents | Top of Page

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1976 Volvo 242 244 245

1976
VOLVO
242, 244, 245

pg. 91-92 Index


A
Air Conditioning 16
Alternator, important note 60
Anti-freeze 59
Anti-rust treatment 69
Ash trays 12
Automatic transmission,
34
driving
Automatic transmission, oil 56
B
Battery 42
Body and chassis 58
Brake fluid 42, 57
Brakes 39
Breaking in 31
Bulb failure warning light 7
Bulbs 60, 83
C
Capacities 81
Chassis number 80
Checking coolant 42, 59
Checking oil 48
Child safety locks 23
Cigarette lighter 12
Clock 12

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1976 Volvo 242 244 245

Cold start 32
Cold weather driving 73
Consumer Information 86
Control lights 6
Coolant 59
Coolant, drain 49
D
Defroster 14
Dimensions and weights 81
Dipstick 48
Door lock anti-freeze 73
Doors and locks 22, 73
Drain plug, engine 48
Drain plug, rear axle 57
Drain plug, transmission 56
Drive belts 49
Driving with trunk lid open 39
E
Electrically heated rear
13
window
Electrical system 83
Emergency towing(pulling) 36
Emission control system 50
Engine oil 42, 48
F
Fan belt 49
Fault tracing 75
Federal Clean Air Act 41
Fresh-air controls 15
Front seats 18
Front wheel alignment 84
Frozen locks 22

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1976 Volvo 242 244 245

Fuel 26, 42
Fuel gauge 6
Fuel tank cap 26
Fuses 64
G
Gas filler cap 26
Gasoline 26, 42
Gas station checks 42
Gear shift positions 33
H
Hand brake 8
Hazard warning flasher 13
Headlight flasher 9
Headlights 61
Headlights replacement 61
Hood lock 24
Horn 4
I
Ignition and steering wheel
8
lock
Instrument lights 9
Instruments and controls 4
Interior light 26, 63
J
Jack 66, 85
K
Keys 3
Kick-down 35
L
License plate lights 63
Lighting 9
Limited slip differential 57

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1976 Volvo 242 244 245

Locks 22
Long distance trips 72
Lubrication 58
Lumbar support 18
M
Maintenance Service 41
O
Odometer 6
Oil change, engine 48
Oil change, rear axle 57
Oil change, transmission 56
Oil filter 48
Oil pressure 7
Overdrive 33
P
Paint touch-up 70
Parking brake 8
Parking lights 9
Polishing 68
Power steering 57
R
Rear axle oil 57
Rear seat, 245 27
Rear view mirrors 25
Rear Window heating 13
S
Seat belts 20
Seats 18
Service diagnosis 75
Servicing 42
Shift positions 33
Snow chains 65

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1976 Volvo 242 244 245

Snow tires, studded tires 65


Spare wheel 29
Spark plugs 83
Specifications 80
Speedometer 6
Starting engine 32
Starting key 3
Steering wheel lock 8
Storage space, 245 29
Sun roof 26
T
Tachometer 6
Tail gate 28
Tail gate window washer/wiper 13
Temperature gauge 6
Tire pressure 65
Tire reserve load 90
Tires 65
Tire wear indicator 65
Tools 85
Touch-up 70
Trailer hauling 38
Transmission oils 56
Trunk, 242, 244 23
Turn signals 10
Type designations 80
U
Upholstery, cleaning 69
V
Vehicle Identification Number 80
Ventilation outlets 14
Vent windows 25

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1976 Volvo 242 244 245

W
Warning lights 7
Warranty 41
Warranty inspection 31
Washer fluid 43, 73
Washer nozzles 11
Washing 68
Waxing 68
Weights 81
Wheel change 66
Wheels and tires 65
Wintertime driving 73
Wipers 11

Back Cover

Tire Pressures

Contents | Top of Page

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1976 Volvo 242 244 245

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