Engine - Servicing: Item No. Name
Engine - Servicing: Item No. Name
Engine - Servicing: Item No. Name
PWC05-050 Nitrogen
3. Special Tools
The special tools listed below are used in the following procedures.
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72-00-00 ENGINE - SERVICING
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72-00-00 ENGINE - SERVICING
(1) After engine shutdown, check oil level through oil level indicators as follows:
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(a) If the engine has been stationary for more than 12 hours or more, perform dry motoring run,
shut down engine then check engine oil level. If the engine oil level remains below the green
band, start and run the engine for two minutes, shut down engine and check oil level again.
(2) Replenish as required to bring oil level to within green band on oil level indicator.
NOTE: Overfilling of the oil system may result in an increase in oil mist venting. Operational
experience will determine the appropriate oil level required to minimize oil venting.
CAUTION: PRIOR TO INSTALLING THE PREFORMED PACKING APPLY A THIN FILM OF
ENGINE OIL INTO THE FILLER CAP GROOVE AND, USING HAND PRESSURE,
ENSURE CORRECT SEATING OF THE PREFORMED PACKING IN THE GROOVE.
(3) Install the oil filler cap again.
C. Oil Draining (Ref. Fig. 302)
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1. FCOC
2. Oil Tube
WARNING: MAKE SURE OIL IS VISCOUS TO FLOW EASILY AND NOT HOT.
(1) Carefully loosen FCOC oil tube (2) at bottom of FCOC (1). Around 0.75 L/US Qt will drain out of the
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FCOC (1).
(2) Attach a suitable plastic flex line with a nipple securely screwed on to the FCOC oil tube (2). Place
free end in a suitable collection device (minimum 10 L/US QTS capacity).
(3) Do two to three dry motoring cycles until oil starts to contain significant amounts of entrapped air.
(4) Connect FCOC (1) and the FCOC oil tube (2).
(5) Remaining oil (around 0.5 L/US Qt) in the tank may be collected by drainage.
D. Oil Change (Ref. Fig. 303)
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c72750b
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c106271a
1. Nut (Ref.)
2. Washer (Ref.)
3. Elbow (Ref.)
4. Preformed Packing (Ref.)
5. Preformed Packing
6. Bolt
7. Nut
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(1) Remove airframe drain lines to provide access for oil drain pan (Ref. Airframe Maintenance
Manual).
NOTE: Drain lines are normally dry.
(2) Place suitable containers under engine.
(3) For engines Pre-SB41015:
(a) Remove cap (12) from nipple (13) located at 6 o'clock position on front case of accessory
gearbox (11).
NOTE: Nipple (13), and elbow (3) are not removed unless preformed packing (4 or 14)
require replacement.
1 If packings (4 or 14) has to be replaced, proceed as follow:
a Remove the nipple (13).
b Remove the nuts (1), the washers (2), and the elbow (3).
c Remove and discard the preformed packings (4) and (14).
d Install the elbow (3) and a new preformed packing (4) with the washers (2) and the nuts
(1). Torque the nuts (1) 34 to 36 lb.in
e Install the nipple (13) with a new preformed packing (14). Torque the nipple (13) 65 to
75 lb.in.
(b) Remove nuts (7) and bolts (6) that secure the bracket (8) to the front fireseal mount ring.
(c) Remove nuts (9), washers (2), bracket (8), and oil drain plug (10) located at 6 o'clock position
on bottom of inlet case.
(d) Install new preformed packing (5) on drain plug (10).
(e) Install oil drain plug (10) and bracket (8), secure with washers (2) and nuts (9). Torque nuts
(9) 32 to 36 lb.in..
(f) Secure bracket (8) to the front fireseal mount ring with bolts (6) and nuts (7). Torque nuts (7)
36 to 40 lb.in.
(g) Install cap (12) and torque 90 to 100 lb.in. and lockwire.
(h) Fill oil tank and check oil level (Ref. Subpara. B.).
(4) For engines Post-SB41015 and Pre-SB41037:
(a) Remove cap (12) from nipple (13) located at 6 o'clock position on front case of accessory
gearbox (11).
NOTE: Nipple (13), and elbow (3) are not removed unless preformed packing (4 or 14)
require replacement.
1 If packings (4 or 14) need to be replaced, proceed as follow:
a Remove the nipple (13).
b Remove the nuts (1), the washers (2), and the elbow (3).
c Remove and discard the preformed packings (4) and (14).
d Install the elbow (3) and a new preformed packing (4) with the washers (2) and the nuts
(1). Torque the nuts (1) 34 to 36 lb.in
e Install the nipple (13) with a new preformed packing (14). Torque the nipple (13) 65 to
75 lb.in.
(b) Remove oil drain plug (15) located at 6 o'clock position on bottom of inlet case.
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NOTE: Oil drain adapter (10) is not to be removed unless preformed packing (5) requires
replacement.
1 If packing (5) needs to be replaced, proceed as follow:
a Remove the nuts (7), (9), and (17), the washer (2), the bracket (8), the bolts (6), and
the adapter (10).
b Remove and discard the preformed packing (5).
c Install a new preformed packing (5) on the adapter (10).
d Install the adapter (10).
e Install the bracket (8) on the fireseal mount ring with the bolts (6) and the nuts (7).
Torque the nuts (7) 36 to 40 lb.in.
f Install the washer (2), and the nuts (17) and (9). Torque the nuts (17) and (9) 34 to 36
lb.in.
(c) Install new preformed packing (16) on drain plug (15).
(d) Install oil drain plug (15). Torque 100 to 120 lb.in. and lockwire.
(e) Install cap (12). Torque 90 to 100 lb.in. and lockwire.
(f) Fill oil tank and check oil level (Ref. Subpara. B.).
(5) For engines Post-SB41037:
(a) Remove oil drain plug (15) located at 6 o'clock position on bottom of inlet case.
NOTE: Oil drain adapter (10) is not to be removed unless preformed packing (5) requires
replacement.
1 If packing (5) needs to be replaced, proceed as follow:
a Remove the nut (7), bolts (18), the bracket (8), the bolts (6), and the adapter (10).
b Remove and discard the preformed packing (5).
c Install a new preformed packing (5) on the adapter (10).
d Install the adapter (10).
e Install the bracket (8) on the fireseal mount ring with the bolts (6) and the nuts (7).
Torque the nuts (7) 36 to 40 lb.in.
f Install the bolts (18). Torque the bolts (18) 36 to 40 lb.in.
(b) Install new preformed packing (16) on drain plug (15).
(c) Install oil drain plug (15). Torque 100 to 120 lb.in. and lockwire.
E. Oil System Flushing
CAUTION: IF THE OIL SYSTEM HAS BEEN CONTAMINATED BY OTHER THAN METALLIC
MATTER, THE SYSTEM MUST BE FLUSHED.
(1) Place suitable containers under engine.
(2) Drain oil and re-install drain plugs (Ref. Subpara. D.).
(3) Fill engine oil tank to middle of green band on oil level indicator with oil.
(4) Carry out a dry motoring cycle on engine and check that oil pressures are registered.
(5) Start engine and run at IDLE for five minutes.
(6) Drain oil and re-install drain plugs (3 and 10) with new preformed packing (4 and 5) (Ref. Subpara.
D.).
(7) Remove filter element from accessory gearbox; clean element and re-install.
(8) Fill engine oil tank upper part of green band on oil level indicator with oil.
(9) Start engine and run at IDLE for at least one minute checking systems for leaks.
(10)Shut down engine and service oil system as required to bring level to within green band on oil level
indicator (Ref. Subpara. B.).
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72-00-00 ENGINE - SERVICING
6. Preservation/Depreservation
A. Preservation
(1) General
(a) Preservation of engines in service depends on the period of inactivity and whether or not the
engine may be rotated during the inactive period. An engine is considered inactive when it has
not been operated either on the ground, or in flight for a minimum of ten minutes after the oil
temperature has stabilized. The expected period of inactivity should be established and
reference made to the Engine Preservation Procedures following.
(b) The preservation done should be recorded in the engine log book and on tags fastened to the
engine.
(c) For an engine inactive in a severe environment such as extreme temperature changes, high
humidity, dusty, polluted or salt laden atmosphere, it is recommended that the engine be
preserved to the next higher schedule or the engine started and run for minimum of ten
minutes more frequently.
(d) If an engine has been preserved to a certain schedule, (91 days to 1 year) and now the engine
will be inactive for more than 1 year, the engine should be depreserved, inspected and tested
according to the 91 days to 1 year instructions, and the engine removed and stored in an
engine container
(2) Preservation Schedule
(a) Engines inactive 0 to 7 days:
1 If the engine was operated in a salt laden environment, do a compressor and turbine
desalination wash (Ref. 71-00-00, CLEANING).
2 Engine may remain inactive with no preservation protection provided engine is sheltered,
humidity is not excessively high and there is not extreme temperature changes that may
produce condensation.
3 Install inlet and exhaust covers.
(b) Engines inactive 8 to 28 days:
1 Do 0 to 7 days procedures.
2 Place desiccant bags and humidity indicator on wooden racks in engine exhaust duct only.
3 Seal off all engine openings. Make sure exhaust cover has suitable window to monitor
humidity indicators.
4 Check relative humidity every two weeks if engine is stored outside, and every 28 days if
engine is stored inside. Relative humidity should be maintained at 40%. If humidity
indicator turns pink, replace desiccant bags and indicator.
(c) Engines inactive 29 to 90 days:
1 Do 0 to 7 days, and 8 to 28 days procedures.
2 Wash engine externally (Ref. 71-00-00, CLEANING).
3 If engine has been operated in a salt-laden or polluted environment, then perform
compressor wash and turbine rinse (Ref. 71-00-00, CLEANING).
4 Examine all engine external protective coating, and touch-up/repair as necessary.
5 Lubricate all linkages.
6 Preserve engine fuel system (Ref. Subpara. (3) (a)).
7 Install engine intake and exhaust openings covers, desiccant bags and humidity indicators.
(d) Engines inactive for periods exceeding 90 days but less than 180 days:
1 Engines inactive over 90 days but less than 180 days, installed or removed for long term
storage in container must, in addition to step (2) (c) procedures above, have engine oil
system preserved and unused accessory drive pads sprayed (Ref. step (3) (b)).
2 Preserve engine oil system.
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slow drip. Close and lock oil filler cap and install and tighten the drain plugs.
e Tag the oil filter cap as follows: Install the new oil filter before servicing the engine again.
f Remove cover plates from pads of accessory drives and spray exposed surfaces and
gearshafts with engine lubricating oil. Replace cover plates.
g Tag engine with date of preservation and enter date and type of preservation in log book.
NOTE: Locate tag at aircraft oil system interface.
B. Depreservation
NOTE: For list of approved fuels when returning engine into service, refer to Chapter 72-00-00,
DESCRIPTION AND OPERATION.
(1) For engines preserved for 91 days and over, replace the following AGB seals if using third
generation oil (Ref. 72-00-00, ENGINE - DESCRIPTION AND OPERATION).
(a) Starter generator gear shaft seal and FMM gear shaft seal (Ref. 72-60-00, ACCESSORY
GEARBOX - MAINTENANCE PRACTICES).
(2) Depreservation of engine is to be carried out as follows:
(a) Oil System
1 Service the engine with oil in accordance with Para. 5..
(b) Fuel System
1 Disconnect flexible fuel line from the FMM at the ecology accumulator inlet elbow to permit
drainage into a suitable container.
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Description Data
Description Data
Paint (Two Coats Enamel) Powder coat blue, pantone matching color
system chart PMS286 or similar.
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CAUTION: IF THE BELOW REQUIREMENTS ARE NOT MET IT MAY NECESSITATE TO SEND THE
ENGINE TO AN OVERHAUL SHOP FOR DETAILED CORROSION INSPECTION OF
INTERNAL STEEL COMPONENTS.
To maintain humidity within the metal container at a safe level for storage, a specific quantity of
desiccant material is placed in the desiccant cage. Each desiccant bag contains 8 one-ounce units.
A humidity indicator is installed in the service end of the cover, enabling the humidity level to be
checked without disturbing the cover. Two viewing windows are provided adjacent to the humidity
indicator.
Humidity level is to be verified at least every 30 days.
Replace the desiccant bags if the indicator shows a humidity level above 40% with freshly activated
bags (Ref. Subpara. G. following).
F. Metal Shipping Container Pressure Control (Ref. Fig. 304)
Check pressure at least every 90 days. If pressure is in between two and five psig, no action required.
If pressure is below two psig, readjust pressure to five psig (Ref. Para. 10. B.).
NOTE: Containers that lose complete air pressure during the 90 days period should be verified for leak.
Always verify pressure after transport by airfreight.
Operation of pressure relief valve should be checked before transport by airfreight if more than one
year since last pressure relief valve operation check. To verify pressure relief valve operation, proceed
as follow: Introduce dry air or nitrogen to the container through the pressurizing valve until a pressure
of six psig is reached. Check that air or nitrogen is slowly escaping the valve (soap water solution can
be used if necessary). Replace the valve if no air or nitrogen is escaping. It is not necessary to restore
the pressure at five psig after this check as the pressure relief valve will bring the pressure back to
around five psig.
NOTE: When a container is pressurized again, check filler valve for leakage with soap water solution.
Replace valve if required.
G. Reactivation of Desiccant and Humidity Indicator
(1) Place bags of desiccant and humidity indicator in a suitable oven controlled at 121°C (250°F). The
humidity indicator may be removed for fiberboard container when an all blue color has been
attained and for metal container when it indicates humidity lower than 40%. The desiccant bags
should remain in the oven for two hours minimum.
(2) Allow oven to cool to room temperature (approximately 22°C (72°F)), and then remove bags and
indicator as applicable.
(3) Immediately place desiccant bags in airtight polyethylene envelopes. Exclude all air and heat seal
envelopes.
NOTE: Desiccant bags must be removed from polyethylene bags prior to installation in
shipping/storage container.
H. Precautions
(1) When an assembly is to be removed from, or installed in a fiberboard shipping container, the
following precautions must be taken.
(a) Make sure a hoist of sufficient lifting capacity, plus safety factor, is available to lift loads as
follows:
1 600 lb. (272 kg) when lifting engine only.
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FIBERBOARD
CONTAINER
METAL CONTAINER
With engine Three high Max. Make sure that containers are
sound and in undamaged
condition.
Without engine Three high Max Only static (no impact) and
superimposed stacking
recommended.
Avoid dropping containers over
each other.
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1. Humidity Indicator
2. Pressure Sensitive Tape (PWC05-070)
3. Cover
4. Plywood Support
5. Reinforcing Corner
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1. Sling (PWC51743)
2. Engine Front Lifting Bracket (PWC70193)
3. Protective Envelope
4. EEC
5. Bolt
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A. Removal
(1) Remove strapping (6, Fig. 305) from around fiberboard container. Retain reinforcing corners (5).
Remove tape, cover (3), support (4), and sleeve (7) from base (13).
(2) Cut protective envelope (17) and expose top of engine.
CAUTION: NEVER USE SLING AND LIFTING BRACKETS TO LIFT ENGINE ATTACHED TO
SKID BASE.
(3) Install sling (1, Fig. 306) on hoist with lifting eye of sling adjusted to enable horizontal engine lift.
(4) Attach sling to engine lifting brackets (2 and 13) at flanges C and G respectively.
NOTE: Adjust the lifting eye on the sling and install the correct straps on the rear and front lifting
brackets to maintain the engine horizontal during the lifting operation.
The front and the rear straps are not the same lenght.
Take care not to damage the EEC while lifting the engine.
(5) Observe caution preceding step (3) , take weight of engine on sling, and remove engine mount
pins (12 and 17) securing engine to cradle (8).
NOTE: Take care not to damage the rear (AGB) mount and pin.
(6) Maintain engine horizontal and raise until clear of cradle; remove engine rear mount brackets (18)
and engine front mount bracket (14) together with associated hardware from engine.
(7) Install engine rear mount brackets (18) and engine front mount bracket (14) on cradle with pins
(12 and 17).
NOTE: Retain associated hardware, place in bag and fasten to cradle. Retain cradle, skid base
and associated hardware for reuse.
(8) Remove ignition exciter, complete in protective envelope, from box (10) and retain with engine.
NOTE: If engine has optional air bleed extension, remove from sealed box on bottom of
container.
(9) Remove bolt (5) and nuts (6) securing engine electronic control to cradle (8).
(10)Remove engine electronic control, complete with protective envelope, from cradle (8, Fig. 306) and
retain with engine.
(11)Remove 12 desiccant bags from engine and retain for reactivation and reuse.
NOTE: Retain desiccant bag in ignition exciter protective envelope until unit is required for use.
When unit is removed, desiccant bag should be reactivated for reuse (Ref. Para. 8. G.).
(12)Remove envelopes containing shipping and engine documents from box secured to skid base.
(13)Remove all shipping caps, covers and plugs from engine (Ref. Fig. 307).
(14)Retain moisture barrier/protective wrapping on engine air inlet screen until engine is installed in
airframe.
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B. Installation
CAUTION: MAKE SURE OIL HAS BEEN COMPLETELY DRAINED FROM ENGINE.
(1) With engine mounted in stand (Ref. 72-00-00 - REMOVAL/INSTALLATION) and engine preservation
completed (Ref. Para. A.), fit all blanking covers, plugs and caps (Ref. Fig. 307).
(2) Install moisture barrier/protective cover on air inlet screen with pressure sensitive tape (PWC05-
070).
NOTE: Moisture barrier/protective cover may be of polyethylene sheet, aluminum foil, cotton-
backed material or waxed paper.
(3) Make sure cradle and skid base are serviceable and new or serviceable fiberboard sleeve and lid
are available.
(4) Remove engine from stand (Ref. 72-00-00 - REMOVAL/INSTALLATION).
CAUTION: DO NOT USE STANDARD COMMERCIAL HARDWARE TO FASTEN ENGINE
SUPPORT BRACKETS TO ENGINE OR CONTAINER. USE OF HARDWARE OF
LOWER STRENGTH THAN SPECIFIED COULD CAUSE SERIOUS ENGINE DAMAGE
DURING SHIPPING.
(5) Remove ignition exciter and ignition cables from engine.
(6) Make sure interior of protective envelope is free of dirt, oil, water or other contaminants.
(7) Install engine in new protective envelope (3, Fig. 306) aligning gaskets with lower engine mounting
pads on each side of engine and accessory gearbox mounting pad.
(8) Attach engine front mount brackets (18) to lower engine mounting pads on each side of gas
generator case with bolts (16) and washers (15). Torque bolts 275 to 300 lb.in.
(9) Attach engine rear mount bracket (14) to mounting pad at 6 o'clock position on accessory gearbox,
with bolts (16) and washers (15). Torque bolts 50 to 70 lb.in.
(10)Place engine log book, log sheets and other relevant documents to be shipped with engine, in a
waterproof envelope and seal with pressure sensitive tape (PWC05-070), fasten to skid base.
(11)If engine has optional air bleed adapter installed, remove from engine and install cover. Insert
adapter and seal in protective envelope, wrap in cushioning material and place in box (7), seal, and
fasten to container bottom with pressure sensitive tape (PWC05-070).
(12)Place ignition exciter, with shipping caps installed, in protective envelope. Insert one four-unit
desiccant bag in envelope. Seal envelope leaving one corner open, evacuate air from envelope, fold
corner and complete heat sealing. Wrap in cushioning material, install in box (10, Ref. 306), and
fasten to bottom of container.
(13)Remove EEC from airframe (Ref. Aircraft Maintenance Manual) and install protective caps on all
electrical outlets. Place unit in protective envelope with three desiccant bags.
(14)Install EEC in cradle (8) and secure with bolts (5) and nuts (6). Torque nuts 50 to 70 lb.in.
Evacuate air and heat seal envelope.
CAUTION: TAKE CARE NOT TO DAMAGE THE EEC WHEN LOWERING THE ENGINE IN THE
SHIPPING CONTAINER.
(15)Lower engine to cradle (8) and fasten engine rear and front mount brackets (14 and 18) to clevis
on cradle with three (lanyard attached) engine mount pins (17 and 12).
(16)Install humidity indicator (1, Fig. 305) in protective envelope (17), in correct position to be visible
through fiberboard sleeve window.
(17)Remove sling and hoist from engine.
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(18)Tie 12 (eight unit), freshly activated desiccant bags to engine, evenly placed over engine length,
six on each side.
NOTE: Remove desiccant bags from protective envelopes before installation.
(19)Seal along top of envelope, using suitable hand-held sealing iron, leaving one corner open to
evacuate air. Evacuate air, fold corner and seal.
(20)Install fiberboard sleeves and plywood supports (7, 8 and 9, Fig. 305) over engine and fit in
position on skid base.
(21)Fold engine envelope and ensure humidity indicator aligns with window in sleeve. Fasten envelope
folds with pressure sensitive tape (2, Fig. 305).
(22)Close flaps of sleeve and seal with pressure sensitive tape (2).
(23)Place plywood support (4) and cover (3) on sleeve, fold flaps down and seal at each corner with
pressure sensitive tape (2).
(24)Install cover horizontally with steel strap (6) and four metal reinforcing corners (5).
(25)Install cover and sleeve to skid base with steel straps (6) and reinforcing corners (5).
10. Removal/Installation of Engine from/in Metal Shipping Container
A. Removal of Engine from Metal Shipping Container
CAUTION: IF THE ENGINE IS DROPPED, IN THE CONTAINER OR OTHERWISE, RETURN
THE ENGINE TO AN OVERHAUL FACILITY.
(1) Remove the nuts (6, Fig. 304) and cover (5). Withdraw the engine log book and documents from
the receptacle. Replace the cover and nuts.
CAUTION: PRESSURE WITHIN THE CONTAINER MUST BE RELEASED BEFORE
DISASSEMBLY OF THE CONTAINER.
(2) Release the pressure within the container by removing the valve core in the inlet valve (13) with
the valve cap provided. Make sure pressure is equalized before proceeding.
(3) Remove flat washers (15), lockwashers (16) and bolts (17) that attaches the container top cover
(2) to the container base (3).
CAUTION: DO NOT ALLOW THE LID TO COME IN CONTACT WITH THE ENGINE WHILE
LIFTING THE LID.
(4) Lift the container top cover (2) vertically to clear the locating pins (20) with the sling (PWC60988)
attached to the lifting eyes (1) on the lid of the container marked "LIFT HERE LID ONLY". Rest the
container top on clean wooden blocks.
(5) Attach the sling (PWC51743) (2, Fig. 308) to the engine lifting brackets (1 and 3).
CAUTION: DO NOT USE THE ENGINE SLING AND HOIST FITTINGS TO LIFT THE ENGINE
SECURED TO THE CONTAINER BOTTOM SECTION.
(6) Take the engine weight on the sling and remove the pins (4) from the engine front mounting
brackets (15) and rear mount brackets (5).
(7) Raise the engine slowly from the container; make sure the engine remains horizontal and is not
permitted to swing.
(8) Remove the two engine front mount brackets (15), rear mount bracket (5), bolts (6 and 16) and
washers (7 and 17) from the engine mount pads. Retain the brackets and bolts in a suitable cloth
or polyethylene envelope and secure to the cradle.
(9) Remove desiccant bags from the desiccant cage (12) and retain for reactivation and reuse.
(10)Remove ignition exciter (13, Fig. 308) and retain with engine.
(11)Remove engine electronic control (18) complete with protective envelope, from box and retain with
engine.
(12)Clean the interior of the container and lubricate the container mating flanges with moly dry film
lubricant (PWC06-007).
(13)Lubricate bolts (17, Fig. 304), lock washers (16) and flat washer (15) with dry film lubricant
(PWC06-007).
(14)The engine mounting brackets (8 and 9) should be re-installed on the container mounting bars with
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(19)Do a leak re-check after 24 hours, providing any temperature change within the container is
corrected for the pressure will vary 0.372 psi for each 1° F temperature change. If the pressure
after correction is within 0.5 psi of the original pressure, the container can be considered to have
no significant leak.
(20)Coat all exposed steel bolts and washer with silicone grease (PWC09-003).
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