Company standard

Heat exchanger
oil / water
system: single tube AB-E 32-09
2003-04-09

Replaces: Issue 1999-05-04

1 Area of application
The coolers to this standard are suitable
for cooling the following fluids:
Mineral oil
HLP to DIN 51524
Oil-water emulsion
HFA-E to VDMA 24317
Water emulsion
HFC to VDMA 24317
Phosphate ester
HFD-R to VDMA 24317
Fresh, river, sea and brackish water may be used as cooling medium (see table 3).

2 Model

Oil

Oil Oil
Cooling water Cooling water

Bosch Rexroth AG Department: BRI/TDV3

Industrial Hydraulics Created: C. Ewald
Zum Eisengießer 1 • D-97816 Lohr am Main Examined: E. Wiesmann
Tel.: (0 93 52) 18-0 • Fax: (0 93 52) 18-29 17 Technical responsibility: BRI-AB/PMT
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AB-E 32-09 : 2003-04-09 Heat exchanger

3 Type code
Example: Waermetauscher AB32-09 / 056 G - 019 - 01 / F

AB standard

Nominal size
56 = 056
80 = 080
110 = 110
132 = 132

Connection type
Thread =G

Tube stack length

190 = 019
210 = 021
250 = 025
280 = 028
330 = 033
370 = 037
410 = 041
450 = 045
510 = 051
570 = 057
710 = 071
910 = 091

Material code (see table 1)

1 = 01
2 = 02

Clamp
Without clamp = without designation
With feet =F

4 Ordering example
Heat exchanger nominal size 56 with threaded connection, tube stack length 370 and clamp with feet:
WAERMETAUSCHER AB32-09/056G-037-01/F Material no. R900841985

5 Selection table
Table 1
Designation:
Material no.
Waermetauscher
AB32-09/056G-019-01/F R900841987
AB32-09/056G-028-01/F R900841986
AB32-09/056G-037-01/F R900841985
AB32-09/080G-021-01/F R900841984
AB32-09/080G-033-01/F R900841988
AB32-09/080G-045-01/F R900841991
AB32-09/110G-025-01/F R900841993
AB32-09/110G-041-01/F R900841995
AB32-09/110G-057-01/F R900841996
AB32-09/132G-051-01/F R900841998 Note:
AB32-09/132G-071-01/F R900841997 Further options see material master.
AB32-09/132G-091-01/F R900841999

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6 Dimensions
d3
d3

h2
h3

h3

h2
h1
d3 l7 d2 l8 l6
l2 l3 l4

d4
Rotatable clamp
d

d1

h
l5 d2 l1 d2

Table 2
Tube Dimenisons
DN stack l2 l3
d d1 d2 d3 d4 h h1 h2 h3 l l1 l4 l5 l6 l7 l8
length min. max.
56 1) 190 280 149 145 -
280 82 56,6 3/4 1/4 8,5 43 42 16 14,0 370 239 135 110 110 71 64 50 15
56
370 460 329 135 200
80 1) 210 300 156 160 -
330 108 80,9 1 1/2 8,5 62 51 27 23,5 420 276 150 140 110 81 64 50 15
80
450 540 396 150 260
110 1) 250 390 203 195 -
410 142 110,4 1 1/4 1/2 9,0 75 64 35 38,0 550 363 175 200 156 95,5 100 60 18
110
570 710 523 175 360
510 685 448 205 275
132 710 167 132,8 1 1/2 3/4 9,0 92 76 43 41,5 885 648 205 475 156 117 100 60 18
910 1084 848 205 675

Tube Capacity
Empty weight
DN stack
kg in the tubes l around the tubes l
length
56 1) 190 1,7 0,15 0,3
280 2,4 0,18 0,4
56
370 3,1 0,22 0,5
80 1) 210 3,5 0,30 0,6
330 4,9 0,40 0,9
80
450 6,3 0,50 1,2
110 1) 250 7,0 0,80 1,5
410 10,1 1,00 2,3
110
570 13,2 1,30 3,1
510 28,0 1,80 3,6
132 710 24,0 2,30 5,0
910 31,6 2,80 6,4
1) Fixing of the cooler is with a clamp

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7 Material code
Table 3
Water type Water quality Source of supply Material code
Drinking water Municipal waterworks, springs
Cooling tower circuits, 01
Fresh water Industrial water
factory wells
Stream and river water
Sea water High sea
02
Brackish water Mixture of sea and river Coastal areas, mouths of
water rivers, harbours

7.1 Remark
The material codes shown in table 3 are recommendations. Other combinations may be necessary
according to the application. When using the cooler with well, stream, river or brackish water, a water
analysis must be requested.

Table 4
Material code 01 02
Pipe SF-Cu CuNiFe
Tube base Plastic
Casing AlSi 12
Water chamber GG 20

7.2 Regulation
On/off control of the cooling water by means of solenoid valve and thermostat is preferred to proportional
control. Proportional control of dirty water causes floating particles to be desposited due to the low water
velocity in the partial load range leading to corrosion. If river, sea or brackish water are used for cooling, a
dirt trap with a mesh size of approx. 0,5 mm should be fitted in the supply line.

8 Calculations
Table 5
The minimum requirements to enable calculations are: From these it follows that:
Oil flow VOIL (l/min) ETD = tOIL - tKE (K)
Power loss PV (kW) Inlet temperature difference
P01 = PV (kW/K)
Inlet temperature (oil) TOIL (°C)
ETD
Inlet temperature (cooling water) tKE (°C) Specific cooling capacity at ETD = 1K

HLP/HFD HFC HFA

36 x PV 17,2 x PV 14,7 x PV
Cooling ∆ tOIL = ∆t = ∆t = (K)
VOIL V V

14 x PV
Heating H2O ∆ tK = (K) Cooling water requirements to table 8
VK

Example:
Given: Selected:
PV = 14 kW; VOIL = 50 l/min; tOIL = 60°C; tKE = 20°C Type AB 32-09/08G-045-01 (see diagram 1)
14 36 x 14 14 x 14
ETD = 60 – 20 = 40 K; P01= = 0,35 kW/K ∆tOIL = =14,4 K; ∆tK = = 11,5 K
40 35 17

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9 Technical data
9.1 Diagram 1
4.00
3.50
3.00
2.50
2.00
(12)
1.50
(11) 2.0 3.0
1.0
1.00 (10) 0.5
0.90
0.80
0.70
0.60
0.55

1.90
1.50

1.00
0.90 (9)
0.80
0.70
0.60 3.0
0.50 (8) 2.0
1.0
0.40 0.5
0.30 (7)

0.20

0.80
0.70
0.60
0.50

0.40 (6)
0.35 3.0
0.30
(5)
2.0
0.20 1.0
(4) 0.5
0.15
P01 (kW/K)
0.50
0.40
0.30
pOil (bar)
0.20
v = 36 mm2/s (cSt) Basis: TAOil 50°C
(3) TEW 20°C
3.0
0.10 2.0 ISOVG 32°C
0.08
(2) 1.0
(1) 0.5
0.06
0.05
0.04
0.03
0.02

4 10 20 30 50 100 150 200 500 1000

vOil (l/min)
Table 6
Code in Code in
Heat exchanger Heat exchanger
diagram 1 diagram 1
AB 32-09/056G-019-01 (1) AB 32-09/110G-025-01 (7)
AB 32-09/056G-028-01 (2) AB 32-09/110G-041-01 (8)
AB 32-09/056G-037-01 (3) AB 32-09/110G-057-01 (9)
AB 32-09/080G-021-01 (4) AB 32-09/132G-051-01 (10)
AB 32-09/080G-033-01 (5) AB 32-09/132G-071-01 (11)
AB 32-09/080G-045-01 (6) AB 32-09/132G-091-01 (12)

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9.2 Conversion of oil side pressure drop to other viscosities

Table 7
2
Viscosity mm /s 10 15 20 25 32 40 50 60 80 300
Factor f1 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,4 1,6 4,0

9.3 Conversion of oil side pressure drop for other water temperatures
Table 8
Water temperature tw 20 30 40 50 60
Factor f2 1,0 0,97 0,94 0,91 0,88

Formula: ∆px = ∆p36 x f1 x f2 Example: Selected type: AB32-09/080 G-045-01/F

2
VOIL = 50 l/min with 40 mm /s
tKE = 20°C
∆pOIL = 0,7 x 1,1 x 1,0 = 0,77 bar

9.4 Max. permissible working pressure Casing area (oil) 16 bar

Tube area (water) 8 bar

9.5 Permissible operating temperature Casing area (oil) 100°C

Tube area (water) 100°C

9.6 Technical data

Table 9
Cooling water requirement vw [l/min]] in relationship to oil flow Max. and min. flow
2)
P Oil Water
VÖL [l/min]]
Heat exchanger [kW]] [l/min.]] [l/min.]]
5 10 15 20 25 30 40 50 70 100 150 200 250 300 max. min. max. min.
AB32-09/056G-019-01/F 6 6 6 8 8 8 12 12 5 50 4 12 6
AB32-09/056G-028-01/F 6 6 6 8 8 8 -- -- -- -- -- -- -- -- 7 40 4 12 6
AB32-09/056G-037-01/F 6 6 8 8 8 -- -- -- 9 30 4 12 6
AB32-09/080G-021-01/F 13 13 13 13 13 21 21 21 9 200 9 22 13
AB32-09/080G-033-01/F -- -- -- -- -- 13 13 17 21 21 21 -- -- -- 13 140 9 22 13
AB32-09/080G-045-01/F -- -- 13 13 17 21 21 21 20 100 9 22 13
AB32-09/110G-025-01/F 25 25 34 34 45 45 22 300 20 45 25
AB32-09/110G-041-01/F -- -- -- -- -- -- -- 25 25 34 34 45 45 -- 36 250 20 45 25
AB32-09/110G-057-01/F 25 25 34 34 45 45 48 250 20 45 25
AB32-09/132G-051-01/F 50 50 67 67 67 67 78 500 30 67 38
AB32-09/132G-071-01/F -- -- -- -- -- -- -- -- 50 50 67 67 67 67 88 500 30 67 38
AB32-09/132G-091-01/F 50 50 67 67 67 67 100 500 30 67 38
2) Max. cooling power P [kW] at ETD 40 and max. oil- and water flow

9.7 Water side pressure drop

Table 10
Coolers AB32-09/056G AB32-09/080G AB32-09/110G AB32-09/132G
l/min 6 8 12 13 17 21 17 25 33 45 50 67
bar 0,23 0,40 0,90 0,10 0,14 0,20 0,06 0,12 0,25 0,44 0,18 0,31

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10 Installation
The cooler may be mounted horizontally or vertically as required.

Pipe assembly (general rules)

The cooling water may only flow in and out via the covers, and the warm fluid only via the casing flanges.
When connecting the water connections, no force should be used. The use of tapered fittings are not
recommended.

Direction of flow
Due to the 4 way cooling water flow path, the direction of the oil and water flow can be selected as
required. It is however recommended that the flow direction is as shown in the following diagram.

Warm medium

Cooling water

11 Spare parts
Table 11
O-ring FKM
DN Qty. per cooler
Dimensions Material no.
51,0 x 2 ---
56
51,5 x 3 ---
81,0 x 2 ---
80
75,0 x 4 ---
1
110,0 x 2 ---
110
105,0 x 4 ---
130,0 x 2 ---
132
125,0 x 5 R900004487

12 Assembly guidelines
For mounting the cooler onto the reservoir wall see AB 03-18 sheet 1.

13 For other standards see

AB-E 32-.. Coolers and heaters

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