8 Cavities 2012-07
8 Cavities 2012-07
8 Cavities 2012-07
Cavities
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Bosch Rexroth Oil Control S.p.A. RE 90010-05/07.2012
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2-way
3-way / 3-way short
4-way
Summary
Description Page Description Page
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Bosch Rexroth Oil Control S.p.A. © This document, as well as the data, specifications and other information set
Via Leonardo da Vinci 5 forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may
P.O. Box no. 5 not be reproduced or given to third parties without its consent.
41015 Nonantola – Modena, Italy The data specified above only serve to describe the product. No statements
Tel. +39 059 887 611 concerning a certain condition or suitability for a certain application can be
Fax +39 059 547 848 derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered that
[email protected] our products are subject to a natural process of wear and aging.
www.boschrexroth.com
Subject to change.
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Summary
Description Page Description Page
Cavity 004 2 Cavity 924 4
Cavity 008 2 Cavity CA-07A-3N 4
Cavity 009 2 Cavity CA-04A-3Y 4
Cavity 065 2
Cavity 308 4
Cavity 348 2
Cavity 690 2 Cavity CA-20B-6C 5
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1 mm = 0.03937 in
1 in = 25.4 mm
Note: For further details please consult factory
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1 mm = 0.03937 in
1 in = 25.4 mm
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1 mm = 0.03937 in
1 in = 25.4 mm
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1 mm = 0.03937 in
1 in = 25.4 mm
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Bosch Rexroth Oil Control S.p.A. © This document, as well as the data, specifications and other information set
Via Leonardo da Vinci 5 forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may
P.O. Box no. 5 not be reproduced or given to third parties without its consent.
41015 Nonantola – Modena, Italy The data specified above only serve to describe the product. No statements
Tel. +39 059 887 611 concerning a certain condition or suitability for a certain application can be
Fax +39 059 547 848 derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered
[email protected] that our products are subject to a natural process of wear and aging.
www.boschrexroth.com
Subject to change.
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RE 18350-50/07.12
Technical data
Introduction:
Do not apply the below technical data to the following sections:
• High pressure cartridge valves and Proportional pressure reducing valves & Remote control manifolds (RE 90010-05
chapter 5 and 6). Please refer to the information included on the individual data sheet and/or contact the sales network
indicated on it for any doubts.
• Compact Directional Valves (RE 90010-06 chapters 2, 3, 4 and 5). Please refer to the information included on the
individual data sheet for technical and usage details and/or contact the sales network indicated on it for any doubts.
• Compact Power Modules (RE 90010-06 chapter 6). Please refer to the information included on the individual data
sheet for technical and usage details and/or contact the sales network indicated on it for any doubts.
1. General
Bosch Rexroth Product Area 2 - Compact Hydraulics (CH) proposes a wide range of hydraulic components
for applications in hydraulic circuits of mobile and industrial machinery. Detailed information about
product performance, selection, installation and technical data can be obtained from our Customer Service
Organization; here you may find a summary of general specifications which apply to all our CH hydraulic
products with the aim to provide general guidance only.
2. Hydraulic fluids
Mineral oil based hydraulic fluids suitable for hydraulic systems can be used; they should have physical
lubricating and chemical properties as specified by:
• MINERAL OIL BASED HYDRAULIC FLUIDS HL (DIN 51524 part 1)
• MINERAL OIL BASED HYDRAULIC FLUIDS HLP (DIN 51524 part 2).
For use of environmentally friendly fluids (vegetable or polyglycol base), or other fluids, please consult CH.
Note: all main performance curves and specifications shown in CH technical literature are obtained using mineral
based fluid ISO VG 46, i.e. 46 cSt at 40°C (104°F), with an oil temperature of 30-40°C (86-104°F).
More detailed technical characteristics are available at CH.
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(*) Contamination class NAS 1638 (National Aerospace Standard, conceived in the early 60’s, officially
superseded since June 2001): it is still followed and it is determined by counting the total particles of
different size ranges contained in 100 ml of fluid.
(**) Absolute filtration: is a characteristic of each type of filter; approximately, it refers to the size (expressed
in microns) of the largest spherical particle which may pass through the filter.
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3. Internal leakage
Here is a table with general information about the sealing properties of CH valves and components
with leak proof seat design; the allowed leakage tolerance may change depending on the design,
number of poppets and valve size; this general information is given for guidance only and, for many
valves, specific details about the permissible leakage tolerance can be found in the relevant data
sheet.
The AVERAGE LEAKAGE for different valve families is expressed in cm3/min, or drops/min and is
measured in the specified test conditions.
The ratio between cm3 and drops is approximately: 1 cm3 (or 0.06 in3) = 15 – 18 drops.
For pressure relief valves the leakage is indicated at re-seating conditions, identified as X% of pressure
relief setting.
4. Pressure setting
CH valves are supplied pre-set at the standard pressure setting shown by the relevant catalogue sheet.
Whenever the application requires a re-adjustment, please ensure that the limits of the indicated
pressure range and maximum working pressure are never exceeded.
7. Ports
G type ports (ISO 228-1) are often standard on components with body for line connection; SAE sizes
(straight thread), JIS or metric ports can be manufactured upon request.
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8. Body materials
• Valves and integrated manifolds for high pressure and/or heavy duty applications are manufactured
with high quality leaded steel, zinc plated with yellow trivalent chrome treatment.
• Valves and integrated manifolds for medium working pressure (up to 210 bar) can be made of
high strength wrought aluminium, black anodized upon request.
• Housings for modular, solenoid operated directional valves and flow diverters are made of high
strength cast iron, zinc plated with yellow trivalent chrome treatment.
9. Seals
O-Rings: Buna N (acrylonitrile butadiene), also named NBR (according to ASTM), compatible with
fluids having mineral oil base, water-in-oil emulsions, and water-glycol fluids. These seals are standard
for temperatures within the range -30°C and +100°C (-22°F and +212°F).
Back-up rings and Slide rings: strengthened PTFE (Politetrafluoroetilene like Teflon®, Lubriflon®,
Ecoflon®, or similar).
Special FPM (Viton®) seals are available on request.
Note: the seal materials are compatible with the fluids normally used in hydraulic systems; in case of
special fluids, if you suspect incompatibility between the fluid used and the standard seals, contact
the CH service network.
10. Installation
• Ensure that all matching surfaces are clean, without contamination.
• Ensure that all seals and back-up rings for the matching surfaces are flawless and correctly
placed.
• Do not put any sealing material other than the standard seals.
• Place in position the valve, then, by hand, insert the fittings and the locating screws.
• In case of cartridge valve, check that the cavity is clean, without sharp edges or chips. Dip the
cartridge in clean oil, then insert it into the cavity and screw it in by hand, until you begin to
compress the top O-Ring.
• Finally tighten with a calibrated torque wrench and torque up to the specifications shown in the
catalogue.
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12. Coils
COIL INSTALLATION
COIL WITH O-RING SEATS (S7-S5-R7) OIL WITHOUT O-RING SEATS (S8-356)
• It is recommended to follow these steps: • It is recommended to follow these steps:
• Insert 1st O-Ring (see drawing) • Insert 1st O-Ring (see drawing)
• Insert coil • Insert coil
• Insert 2nd O-Ring (see drawing) • Tighten BY HAND coil retaining nut to the
• Tighten BY HAND coil retaning nut to the torque specified in the cartridge catalogue
torque specified in the cartridge catalogue page. The 2nd O-Ring is fixed inside the nut.
page.
Nut
NutNut
2nd O-Ring
2nd O-Ring
2nd
2ndO-Ring
O-Ring
Coil
Coil
CoilCoil
1st O-Ring
1st
1st O-Ring
1st O-Ring
IMPORTANT: O-Rings are the only protection against water infiltration between tube and coil, which
may lead in short time to coil failure. The proper mounting of both O-Rings is therefore necessary to
ensure normal life of coils when operating in presence of water, ice, moisture etc. Oil Control cannot
guarantee any IP protection degree if both O-Rings are not properly mounted on coils.
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All coils with EN 175301-803 (ex DIN 43650) connector correctly mounted comply with IP65
protection class.
Coils with integrated Deutsch DT04-2P connector have IP69K protection class, and pass the thermal
shock dunk test.
Caution: when energized, the coil surface temperature can reach quickly (in few minutes of
continuous operation) temperature levels of 80-100°C (176-212°F), which is not directly related to
the coil ΔT:
care should be taken to avoid any accidental contact of people with the coil surface.
12.6 AC Service
All CH solenoid valves are designed to operate exclusively with DC power supply. All coil windings
are DC.
AC operation is possible using EN 175301-803 (ex DIN 43650) connectors with rectifier.
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SCREW-IN STYLE
AVAILABLE ON FOLLOWING MODELS:
• Proportional valves series 5A
OPERATION
To operate manual override, screw in the pin turning it clockwise with
wrench.
To return to normal valve operation, turn the bolt counterclockwise.
PUSH STYLE
AVAILABLE ON FOLLOWING MODELS:
• 2 way 2 position pilot operated normally open series 8A / 8I
• 2 way 2 position direct acting poppet style normally open series 8I
• 2 way 2 position direct acting double lock normally closed series 8I
OPERATION
To operate manual override, push and hold override button.
To return to normal valve operation, simply release the button.
AVAILABLE ON FOLLOWING MODELS:
• 2 way 2 position direct acting double lock normally closed series 7A
• 3 way 2 position direct acting poppet style series 7A
OPERATION
To operate manual override, push and hold override button with tool.
To return to normal valve operation, simply release the button.
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Current is the flow of electrons in a conductor, measured in Amperes (A) or milli-amperes (mA) and
abbreviated “I”.
Voltage is the potential for current flow in an electrical circuit. It is measured in Volts (V) and
abbreviated “V.”
Resistance is a material’s opposition to the flow of electrical current. It depends on physical properties
as well as temperature, size and shape of the material. It is measured in Ohms (Ω) and abbreviated
“R”. The tolerance allowed on resistance at ambient temperature 20-25°C (68 - 77°F) is ± 7 %.
Hysteresis is the difference in regulated hydraulic parameter (flow / pressure) at a fixed current level
when current is increasing vs. when current is decreasing. It is normally expressed as a percentage
of the total change in regulated hydraulic parameter (flow / pressure).
Example: With 900 mA input current and increasing current, 20 bar (290 psi) regulated pressure is
achieved. With 900 mA input current and decreasing current, 20.8 bar (302 psi) regulated pressure is
achieved. There is a 0.8 bar (12 psi) difference in regulated pressure achieved with the same current
depending on whether current is increasing or decreasing.
If Maximum Regulated Pressure = 25 bar (363 psi) and Minimum Regulated Pressure = 4 bar (58 psi),
the total regulated parameter change is 25 (363) – 4 (58) = 21 bar (305 psi).
Hysteresis = (0.8 / 21) x 100 = 3.8%.
Proportional Controller is a device that converts a low-power input signal into an output signal that
is capable of operating the valve. This output signal can be modified to include PWM, ramping, etc.
Pulse Width Modulation (PWM) is a method used to vary the average current induced in a coil using
a square wave of fixed frequency, and variable ratios of on/off times.
Dither is a method used to reduce hysteresis by applying a square or triangle wave to the coil voltage.
It can be applied to straight DC or PWM.
Maximum Control Current is the point where increasing current input no longer results in an increase
in regulated hydraulic parameter (flow / pressure).
I-Min and I-Max represent the minimum and maximum control current induced into a proportional
valve coil. The tolerance allowed is ± 10 % and depends largely from coil´s resistance tolerance.
Ramping is the ability to control the rate of change of the output of an electronic controller.
VERY IMPORTANT:
a. It is strongly recommended to use pulse-width-modulation (PWM) as input signal to coils rather than
straight DC. Our tests indicate that PWM input signal allows best valve performance, significantly
reducing hysteresis and response times of all our proportional valves. All features shown and
explained in next pages are available from many industry-common electronic controllers, including
Proportional Controllers described in this catalogue.
b. CH recommends to use always 12 V DC coils in combination with 24 V DC supply voltage to the
electronic controller. This allows to use a much wider control current range independently from
coil temperature, since anyway current is regulated by the electronic controller and there is no
coil overheating risk.
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PULSE
PULSE WIDTHMODULATION
WIDTH MODULATION
On
On Time=Off Time
Time = Off Time 80% On
80% On Time
Time 10% On
10% OnTime
Time
50% Induced current 80% Induced current 10% Induced current
50% Induced current 80% Induced current 10% Induced current
HYSTERESISCHARACTERISTIC
HYSTERESIS CHARACTERISTIC WITH
WITH 120
120 HzHz PWM
PWM
NC Valves
NC Valves NA
NA Valves
Valves Fornormally
For normally closed
closed proportional
proportional valves,valves, the curve
the hysteresis
hysteresis curve with increasing current is always
with increasing current is always lower than the curve with
lower than the curve with decreasing current.
decreasing
The oppositecurrent.is true for normally open
proportional valves as shown.
The opposite is true for normally open proportional valves as
shown.
REPEATABILITY
REPEATABILITY RANGE
RANGE
IMin
I-Min IMAX
I-MAX
Adjustments Adjustments
Adjustments Adjustments
An important
An important control
control featurefeature of controllers
of electronic electronic is I-Min /
controllers
I-Max is I-Min / I-Max adjustment.
adjustment.
This feature allows control of the regulated
hydraulic
This featureparameter across
allows control theregulated
of the full range of the parameter
hydraulic
electronic controller by eliminating deadband.
across the full range of the electronic controller by eliminating
deadband.
RAMP
RAMP SLOPE
SLOPE CONTROL
CONTROL
Many commercially available controllers also offer a ramping
Many commercially available controllers also
Ramp
Ramp Ramp
Ramp
up
control
offer a feature.
ramping control feature.
up down
down
This feature allows to adjust the current rate of
This feature
change allowsthe
between to adjust the current
I-Min and rate of change between
I-Max setpoints.
the I-Min and I-Max setpoints.
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Caution: when energized, the surface temperature of the electric motor could reach temperature
levels of 60–80°C (140–176°F): care should be taken to avoid any accidental contact of people
with the motor surface.
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Bosch Rexroth Oil Control S.p.A. © This document, as well as the data, specifications and other information set
Via Leonardo da Vinci 5 forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may
P.O. Box no. 5 not be reproduced or given to third parties without its consent.
41015 Nonantola – Modena, Italy The data specified above only serve to describe the product. No statements
Tel. +39 059 887 611 concerning a certain condition or suitability for a certain application can be
Fax +39 059 547 848 derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered that
[email protected] our products are subject to a natural process of wear and aging.
www.boschrexroth.com
Subject to change.
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