Monitor Huntleigh SC1000 Service Manual
Monitor Huntleigh SC1000 Service Manual
Monitor Huntleigh SC1000 Service Manual
SC1000
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Smartsigns® COMPACT
SERVICE MANUAL
Table of Contents
This Service Manual is designed for use with the Smartsigns® Compact Series Vital Signs
Monitor.
Model No : SC1000
Table of Contents
Contents Page No.
1. Quality, Reliability and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.1 Monitoring Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.2 Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.3 System Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.4 Equipment Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4. Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.1 Delivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.4 Line Power Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.5 Battery Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.6 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.1 Equipment Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.3 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6. Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6.1 ECG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6.2 Non Invasive Blood Pressure (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6.3 Invasive Blood Pressure (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6.4 SpO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.5 Respiration (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.6 Temperature (Dual Channel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.7 CO2 (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.8 Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7. Safety Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
7.1 Protective Earth Continuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
7.2 Electrical Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8. Performance Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8.2 Equipment Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8.3 Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9. Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9.1 Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9.2 Module Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9.3 Mains PSU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9.4 LV PSU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
9.5 TFT Display and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
9.6 Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
9.7 Plug in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
9.8 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
10. Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2
Table of Contents
Contents Page No.
11. Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
11.1 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
11.2 Case Removal (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
11.3 Touch Panel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
11.4 Touch Screen Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
11.5 Display Screen Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11.6 Mains Power Supply Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
11.7 Low Voltage Power Supply Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .51
11.8 Processor PCB Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
11.9 Module Interface PCB Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
11.10 Recorder Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
11.11 ECG/SpO2/Temperature/Respiration Module Removal and Replacement . . . . . . . . . . . .53
11.12 NIBP Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
11.13 Dual IBP Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
11.14 CO2 Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
12. Optional Extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
13. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
13.1 Maintenance and Cleaning by the User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
13.2 Further Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
14. Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
14.1 Electronic and Electro-mechanical Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
14.2 Ordering Spare Pars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
14.3 Spare Parts recommended as Desirable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
14.4 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
15. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
15.1 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
15.2 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
16. Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Service Agreements
Periodic inspection and preventative maintenance are essential to ensure continued effective
operation. Contact the Company or its approved agents or distributors for further information on
service contracts.
Although every care has been taken to ensure that the information in this manual is accurate,
continuous development may result in equipment changes. The Company reserves the right to
make such changes without prior notification, and resulting manual inaccuracies may occur.
This manual and any changes are protected by copyright.
Smartsigns® Compact, Huntleigh and 'H' logo are registered trademarks of Huntleigh
Technology Ltd. 2006.
© Huntleigh Healthcare Ltd. 2006 3
Quality Reliability and Safety
1. Quality Reliability and Safety
This equipment has been manufactured using quality components and designed to operate
safely and with reliability. Huntleigh Healthcare Limited can accept responsibility only if the
following conditions are observed.
The equipment is used in accordance with the instructions for use provided by Huntleigh
Healthcare.
The equipment is used in a building whose electrical installations conform to the standards
specified by the country in which the building is situated.
If the integrity of the protective earth conductor arrangement is in doubt, the equipment
should be operated from its internal electrical power source.
All modifications and repairs to the equipment are carried out by service engineers, agents
or hospital technicians authorised by Huntleigh Healthcare Limited.
CE MARKING
This equipment carries a CE mark but this is only fully valid if it is used in conjunction with cables
and other accessories approved by Huntleigh Healthcare Limited.
Cautions
Note The following are descriptions of general hazards and unsafe practices that
could result in death, severe injury or product damage. Specific warnings
and cautions not appearing in this section are found throughout the manual.
Possible Fire A possible explosion hazard exists if used in the presence of flammable
or Explosion anaesthetics. Explosion or fire can result.
Possible Do not mount the equipment directly above the patient. Place the equipment in a
Safety location where it cannot harm the patient should it fall from its shelf or other mount
Hazard
Possible Do not operate the equipment using damaged cables and wires, or loose snap
Electrical fittings, which may cause interference or loss of signal.
Hazard
Do perform frequent electrical and visual inspections on cables and wires.
Possible Do not immerse any portion of the instrument in water. Fluid spills may damage
Equipment the instrument's electrical components.
Damage Do not sterilise this product. Sterilisation environments can cause severe damage.
Do not autoclave or gas sterilise accessories unless manufacturer instructions
clearly approve it.
Possible Do not substitute accessories. Use only recommended accessories listed in this
Safety Risk manual. Substitution may cause the instrument to work improperly. The correct
accessories are shielded to prevent conductive parts of the electrodes contacting
other conductive parts or earth.
Warning When several pieces of equipment of various origins are interconnected, the
summation of leakage currents may constitute a hazard.
Warning The accuracy of the readings obtained from this equipment may be affected by the
presence of a pacemaker or by cardiac arrhythmia.
4
Quality Reliability and Safety
Do not use this equipment in the presence of flammable gases.
This product contains sensitive electronics; strong radio frequency fields could interfere
with the operation of the system. In the event where this occurs, we suggest that the
source of interference is identified and the equipment is used 'out of range'.
If any doubt exists concerning the use of this equipment, an alternative method should be
used.
5
Introduction
2. Introduction
This Service manual provides service, parts and repair information for Smartsigns® Compact
model SC1000 series Vital Signs Monitor. The manual is intended for use in conjunction with
SC1000 operating manual. Only trained service technicians who are familiar with electromechanical
devices and digital and analogue circuit techniques should work on this model.
The trouble-shooting guide will refer to features and screen displays, which are only fully described
in the User Manual.
The fault finding described is only intended to identify boards, modules or major components that
need to be replaced. This document is not intended as a full diagnostic tool because many of the
boards and modules can not be satisfactorily repaired in the field and must be returned to Huntleigh
Healthcare if faulty.
If any guarantee claim is intended then it is important to ensure that any security seals are intact on
the items to be returned if the warranty is not to be invalidated.
Caution!
To reduce the risk of electric shock, do not remove the cover or back. Refer servicing to
qualified service personnel.
6
Product Description
3. Product Description
The Smartsigns® Compact series is a modular multi parameter vital signs monitor, which provides
the user with a high specification, high reliability value for money monitoring solution. Originally
designed to satisfy the increase in day surgery and out patient procedures, the Smartsigns®
Compact series can also be used in a variety of mainstream clinical environments.
The Smartsigns® Compact series has been developed using a combination of high specification
Modular Technologies. Selecting from five monitoring options, the modular concept enables the user
to tailor the configurations to match their exact requirements maximising their investment.
System controls are affected through the integrated touch screen and smart intuitive user interface.
Up to six real time waveforms can be displayed simultaneously on a high-resolution 10.4" colour
display. The colour coded waveforms and screen layout, allows patient status to be viewed from a
distance.
The system can be powered from local AC electrical supply or from its internal high capacity battery
pack. The battery pack provides power to the system for up to three hours, providing an ideal
solution for transportation applications. The system can also be powered from an external DC
supply.
With a choice of mounting options, the 'fold away' carry handle allows the unit to be carried to
almost any emergency setting. The unit can also be used with optional mobile cart.
• Connectivity (nurse call, Central View network connection, serial port, VGA output.)
7
Product Description
3.3 System Controls
Front Panel
1
Key Description
1 Touch Screen
2 On/Off/Standby 3
Mains Power
4 4 ®
Connected - On/Off
2
Rear Panel
5
2
6
3 7
8
4
Key Description
1 Carry handle
2 Stand Fixing
3 Module Release Mechanism
4 Battery
I/O Sockets :-
Symbol Description
Equipotentiality
Alternating current
Communication link
Serial port
Keyboard
Monitor
battery
9
Preliminary Checks
4. Preliminary Checks
4.1 Delivery Inspection
Huntleigh Healthcare Limited takes every precaution to ensure that their goods reach you in perfect
condition. However, accidental damage can occur in transit and storage. For this reason we
recommend that a thorough visual inspection be made prior to installation. Should any damage be
evident or any parts missing, ensure that Huntleigh Healthcare is informed at once.
4.2 Storage
Should the unit not be required for immediate use, it should be re-sealed in its original packing, after
carrying out the initial delivery inspection, and stored under covered conditions at a temperature
between -10 and 50°C, and relative humidity of 0 -99% (non-condensing).
4.3 Installation
SC1000 monitors are supplied with a 3-core plug-in mains lead, fitted with a corresponding 3-pin
mains plug. The cores are identified in the European colour code.
Brown Live
Blue Neutral
Green/yellow Earth
If it becomes necessary to fit a new mains plug take care that the wires have correct lengths, so
that in the event of extreme strain, the earth wire will be the last to break. Make sure that the cable
clamp secures the outer sheathing so that there is no direct strain on any individual wires at the
terminals.
Connect the equipotential earth terminal to a potential equalisation conductor where provided or
mandatory. Connect the power cable to the line power socket.
4.6 Fuses
Fuses are fitted in both the power live and neutral lines. See section 5.2 for fuse type and rating.
10
Specifications
5. Specifications
5.1 Equipment classification
Type of protection against
Class 1 and Internally powered equipment
electric shock.
Type CF - equipment with an applied part, intended for direct electrical
connection to the heart. The equipment is defibrillation discharge protected.
Degree of protection against
The SpO2 and invasive blood pressure defibrillation discharge protection is
electric shock provided by the applied parts themselves and intrinsically by the probe and
blood pressure cuff.
Mode of operation. Continuous
Degree of protection against
IPX1
harmful ingress of water.
Degree of safety of application Equipment not suitable for use in the presence of a FLAMMABLE
in the presence of a ANAESTHETIC MIXTURE WITH AIR or WITH OXYGEN OR NITROUS
FLAMMABLE ANAESTHETIC OXIDE
Electrosurgery Surgical This unit does not provide protection against HF burning from other surgical
Equipment equipment.
5.2 General
Supply Voltage 100 - 240VAC 50/60Hz.
12V NIMH type with Smart Charger and Fuel Gauge type indication of battery
Battery status.
Approximately 3 hours of continuous monitoring from a fully charged battery.
Weight 4.7 kg
RJ45 network socket for connection to ‘Central View’ series Central Station, Serial
Outputs port (9 pin 'D') for software upgrade, 6 pin mini DIN for external keyboard and a
VGA socket for a slave monitor.
5.3 Environmental
Operating Storage
QRS indication Flashing heart symbol, and audible tone with volume control / off
Pacemaker indication 'P' symbol replaces QRS, trace displays a positive 2cm pulse.
Esis/defibrillator
Yes
protection
Bandwidth 0.5 - 30 Hz (monitor mode), 0.5 - 100Hz (diagnostic mode)
Filter 50 Hz /60Hz
Alarms High and Low rate, Asystole with visual and audible warning
Accuracy ±2 mm Hg or 2% of reading
6.8 Recorder
Type Thermal array up to 24 dots/mm horizontally, 8 dots/mm vertically
Paper 50mm width x 30m long thermal roll
Speed 50, 25, 12.5, 6.25mm/s
Waveform Up to 4 as selected in the menu function.
Alarms Recorder will record on alarm if required 13
Safety Testing
7. Safety Testing
SC1000 safety tests meet the standards of, and are performed in accordance with IEC60601-
1, for instruments classed as Class 1, Type CF.
This test checks the integrity of the power cord ground wire from the AC plug to the instrument
chassis ground. The current used for this test is less than or equal to 4 Volts RMS, 50 - 60Hz, and
25 Amperes.
2. Connect the monitor’s AC mains plug to the analyzer as recommended by the analyzer
operating instructions.
3. Connect the analyzer resistance input lead to the equipotential terminal, (ground socket), on
the rear of the instrument. Verify that the analyzer indicates 100milliohms or less.
This test is in compliance with IEC60601-1 earth leakage current. The applied voltage for
IEC60601-1 is 264 Volts AC 50 to 60Hz. All measurements shall be made with the power switch in
both ‘ON’ and ‘OFF’ positions.
2. Connect the monitor’s AC plug to the electrical safety analyzer as recommended by the
analyzer operating instructions.
Note: Earth leakage current is measured under various conditions of the AC mains and protective
earth conductor. For each condition, the measured leakage current must not exceed that
indicated in the table above.
14
Safety Testing
7.2.2 Enclosure Leakage Current
This test is in compliance with IEC60601-1 enclosure leakage current. This test is for ungrounded
enclosure current, measured between enclosure parts and earth. The applied voltage for
IEC60601-1 is 264 Volts AC at 50 to 60 Hz.
2. Connect the monitor’s AC plug to the electrical safety analyzer as recommended by the
analyzer operating instructions.
3. Place a 200cm2 foil in contact with the instrument case, making sure the foil is not in contact
with any metal parts of the enclosure that may be grounded.
Note: The analyzer leakage current indication must not exceed the values listed in the table below.
This test measures patient leakage in accordance with IEC60601-1, clause 19, for Class1, Type CF
equipment. Patient leakage current in this test is measured from any individual patient connection
to earth (power ground).
2. Connect the monitor’s AC plug to the electrical safety analyzer as recommended by the
analyzer operating instructions.
4. Connect a test cable between the cylinder and an input connector on analyzer.
5. Turn on SC1000.
6. Perform the patient leakage current test as recommended by the analyzer operating
instructions.
7. Repeat the patient leakage current test for all patient connections, using the appropriate test
cables.
15
Safety Testing
Note: Patient leakage current is measured under various conditions of the AC mains and
protective earth conductor. For each condition, the measured leakage current must not
exceed that indicated in the table below.
Note: This test requires a test cable for each patient connector. Test cables can be configured by
wrapping each sensor end individually in aluminium foil filled with conductive gel, (enough to
ensure conductivity only). Attach a wire to the foil that is connected to a test lead from the
electrical safety analyzer. For ECG, measurements are made to each patient connection.
WARNING: AC mains voltage will be present on the applied part terminals during
this test. Exercise caution to avoid electrical shock hazard.
WARNING: Do not touch the patient lead clips or the simulator parts connected to
patient leads during this test, as an electrical shock will occur.
This test measures patient leakage in accordance with IEC60601-1, Class1, Type CF equipment. In
this test, 110% of mains voltage is applied between each patient connection and earth (power
ground). Patient leakage current in this test is measured from any individual patient connection to
earth.
Note: Keep the patient test cable length as short as possible during the leakage test.
Note: This test requires the same test cables for each patient connector as described in ‘Patient
Leakage Current’ section 8.2.3
Note: Patient leakage current is measured with normal and reverse mains polarity. For each
condition, the measured leakage current must not exceed that indicated in the table below.
16
Safety Testing
7.2.5 Patient Auxiliary Current
This test measures auxiliary current in accordance with IEC60601-1, Class1, Type CF equipment.
The applied voltage for IEC60601-1 is 264 Volts AC 50 to 60Hz. Patient auxiliary current is
measured between each cable for all possible connections.
Note: Keep the patient test cable length as short as possible during the leakage test.
Note: This test requires the same test cables for each patient connector as described in ‘Patient
Leakage Current’ section 7.2.3
2. Connect the monitor’s AC plug to the electrical safety analyzer as recommended by the
analyzer operating instructions.
3. Turn on SC1000.
6. Perform the patient auxiliary current test per table below, as recommended by the analyzer
operating instructions.
7. Repeat the patient auxiliary current test for each lead combination as listed in the table
below, and measure each patient auxiliary current.
17
Performance Verification
8. Performance Verification
8.1 Introduction
This section discusses the tests used to verify performance following repairs or during routine
maintenance. All tests can be performed without removing SC1000 covers. If SC1000 fails to
perform as specified in any test, repairs must be made to correct the problem before the monitor is
returned to the user.
CO2 Test Unit (Span Gas & Regulator) IBP1 & IBP2 Test Probes
For details on test leads for Temperature and IBP, please contact a Metron representative. These
are specially purchased leads which are not supplied by Huntleigh Healthcare.
Power
Battery
18
Performance Verification
Display and Touch Screen
Patient Information
Language
19
Performance Verification
Alarm Suspend Setting
WARNING: Ensure patient alarm level is set just below maximum before returning the
unit to the user.
Demo Mode
Trends
Freeze Screen
1. Press the HUNTLEIGH logo displayed on the bottom left of the screen
2. Verify TOUCH SCREEN DISABLED is displayed on the bottom of display.
3. Press the HUNTLEIGH logo to activate the touch screen.
21
Performance Verification
3 -Lead ECG (If fitted)
Equipment Setup: Connect the 3 lead ECG cable to the unit under test. Connect the patient
connectors to the simulator: Red RA/R, Yellow LA/L and Green LL/F. Switch the simulator to
LA.
22
Performance Verification
5-Lead ECG (If fitted)
Equipment Setup: Connect the 5 lead ECG cable to the unit under test. Connect the patient
connectors to the Metron PS-420 simulator: Red ' RA/R, Yellow ' LA/L, Black ' RL/N, Green ' LL/F,
White ' V2/C2.
33. Enter the ECG setup menu and set the gain to 2.
34. Verify the QRS waveform height has doubled on the display.
35. Enter the ECG setup menu and set the gain to 4.
36. Verify the QRS waveform height has doubled from the pervious display.
37. Enter code 58 (Pacemaker Asynchronous) into the Metron PS-420.
38. Verify a flashing P symbol appears in ECG box.
39. Verify this works on Lead I, II, III, aVR, aVL, aVF, and V configuration.
40. Enter Code 175 (120bpm) into Metron PS-420.
The respiration is an optional add on which is only fitted to Module 1/RES. The system will only
detect this signal if "straight through" flying leads are used, i.e. leads without 4.7K protective
resistors.
3-Lead setup: Connect the patient connectors to the Metron PS-420 simulator:
Red RA/R, Yellow LA/L and Green LL/F. Switch the simulator to LA.
5-Lead setup: Connect the patient connectors to the Metron PS-420 simulator:
Red ' RA/R, Yellow ' LA/L, Black ' RL/N, Green ' LL/F, White ' V2/C2.
24
Performance Verification
Temperature
1. Connect temperature test lead to the Metron PS-420 and socket T1 of the Module.
2. Enter code 187 (37°C) into the Metron PS-420.
3. Verify 37°C ±0.2°C is displayed adjacent to T1 in the parameter window.
4. Enter code 188 (40°C) into the Metron PS-420.
5. Verify 40°C ±0.2°C is displayed adjacent to T1 in the parameter window.
6. Connect the temperature lead to socket T2 of the module.
7. Verify 40°C ±0.2°C is displayed adjacent to T2 in the parameter window.
8. Enter code 187 (37°C) into the Metron PS-420.
9. Verify 37°C ±0.2°C is displayed adjacent to T1 in the parameter window.
10. Connect a temperature probe to socket T1 of the module.
11. Verify that the difference in the two displayed temperatures is displayed adjacent to
T in the parameter box.
SpO2 (this parameter is only displayed if a finger sensor is attached to the unit.)
1. Attach the finger probe to your finger as shown on the probe; allow the cable to lay
on top on the fingers parallel to the arm.
2. Verify the searching finger symbol is displayed in the parameter box and searching is
displayed on the screen.
3. When a normal pulse is obtained then an appropriate digital readout will be indicated
on the screen.
SpO2
1. Remove the finger probe.
2. Verify that after maximum 13 seconds the SpO2 will flash and the alarm will sound.
The trace should be flat and digital readout must indicate no reading and the NO
FINGER sign should flash.
3. Attach the finger probe to a QA-510 simulator and set the simulator to the following
predetermined settings, set to the corresponding technology, i.e. BCI or Dolphin:-
25
Performance Verification
Invasive Blood Pressure (IBP)
1. Check the SETUP screens function for both pressures and that they can be zeroed.
2. Connect the IBP simulator to the monitor using BP cables. Press 77 on the
simulator then ENTER (Simulator will be set to 5uV/v/mmHg sensitivity). Zero both
channels on IBP SET UP.
3. To set Channel BP1 for Arterial Waveform, 120/80 press 78 ENTER. For BP2 press
93 ENTER to set CVP 15/10.
4. The reading on the monitor should be within ±2mmHg of simulator settings.
5. Check the IBP Alarm by Pressing 213 on simulator to set alarm for High level 208 for
low level settings. Ensure the alarm is activated, audible and visual.
1. Check the NIBP SETUP menu on the unit under test making sure the system is set
for Adult and Manual
2. Make sure that the Adult Cuff is wrapped around the Plastic tube with an outside
diameter of 350mm.
3. Connect the Cuff to the outlet of the QA-1290 simulator then connect NIBP Module to
the INLET of the analyser.
4. Switch on the analyser and press BP test.
5. On the simulator select Adult cuff then the setting of 80/48, HR: 80 then press start.
6. Press NIBP GO/STOP button on the unit under test.
7. The BP test should start soon after.
8. The unit should display systolic/diastolic readings similar to the analyser setting
±5mmHg.
9. Repeat the test for 120/80 and 200/140.
NOTE: If problems are seen with the NIBP measurements, then 5 readings may be taken
and the average systolic/diastolic results calculated. The unit is a PASS if all the
readings taken are within 5 of the average values.
10. Enter the NIBP SETUP menu on the unit under and set for Neonate and Manual.
11. Make sure that the Neonate Cuff is wrapped around the Plastic tube with an outside
diameter of 90mm.
12. Connected to the Cuff outlet on the simulator then connect NIBP Module to the
INLET of the analyser.
13. Switch on the analyser and press BP test, select Neonate cuff then the setting
of 60/30, HR : 120
14. Press start.
15. Press NIBP GO/STOP button on TC, the BP test should start soon after.
16. The unit should display systolic/diastolic readings similar to the analyser setting ±
5mmHg.
26
Performance Verification
NIBP (continued)
CO2
Calibration
Water Trap
The calibration is divided into two parts.
SETUP
With the absorber in place, press the ‘SETUP’ soft key .
CALIBRATING
CALIBRATION OK
If the unit has been operated for an insufficient time prior to the start of the calibration process, the
following error message is displayed:-
Following a successful calibration, the OVERDUE warning will be replaced by the date on which the
next zero calibration is required.
27
Performance Verification
CO2 Two Point Calibration
Two point calibration requires the watertrap to be connected to the unit without the absorber.
After a few seconds, the following message is displayed below the CO2 readout:
Turn on the regulator and set the flow indicator to the centre.
Connect tubing
HEALTHCARE
STANDARD
MIXTURE
UN No.
10% Carbon Dioxide
20% Oxygen
Balance Nitrogen
NON FLAMMABLE GAS
DATE FILLED:
2 CYLINDER No:
28
Performance Verification
Check first at the top of the calibration screen that the correct CO2 concentration is set as the Span
Gas. When this has been done, press the TWO-POINT USER CALIBRATION soft key again.
The word CALIBRATING will appear and after a few seconds a CALIBRATION OK message will
be displayed.
The OVERDUE message should be replaced by the date of the next calibration. Note that the CO2
content of the span gas does NOT appear on the display during calibration.
The Two-Point calibration described above requires a suitable span gas containing between 8 and
12 % CO2 in air. This needs to be regulated down to about 5 p.s.i with a flow rate of 1 L/min.
This span gas should be fed through a sample "T" (ACC VSM 38) to which is connected the sample
line (ACC VSM 37).
Tee
Bleed
To SC1000
The following section provides the user with a description of ERROR messages, which may be
displayed during CO2 monitoring: -
‘NO WATER TRAP’ A water trap needs to be fitted Fit water trap
‘WATER TRAP OR CANNULA Use a new Water trap and/or Fit new Water trap and/or
OCCLUSION’ Cannula Cannula
Make sure the exhaust is not Check exhaust and clear if
‘EXHAUST OCCLUSION’
obstructed necessary
Unit has not been sampling for a
Allow the system to run for 5
‘LOW RUN TIME’ minimum of 5 minutes prior to a
minutes
calibration attempt.
Release one of the modules from its allocated position. Use this module to replace each of the
unoccupied/blank module slots in turn, to ensure the unit detects the release and insertion of a
working module. (You may need transducers attached to the module for proper detection).
29
Principles of Operation
9.0 Principles of Operation
Reference to the Block diagram and Interconnect drawing FIG 1 shows the main functional blocks
and connectivity and operation is as follows:-
9.1 Motherboard
The motherboard PCB contains a "PC104" standard embedded controller unit. This unit contains
the main application software and directly controls the LCD display, VGA external output, audio
output, and Ethernet communication port. The PC104 module also contains two serial ports which
are used to communicate with the built in printer, and rear panel serial port.
Also contained on the motherboard is a quad and a dual UART both connected to the PC104
module via an ISA bus and FPLA glue logic. The UARTS communicate serially with the various
peripherals as follows:-
The module interface board as serves a connection and support interface to all the peripheral
modules and the rear panel connectors. The board is completely passive in operation and contains
no active components.
AC power at 100-240V is fed to this board via the mains inlet which contains the inlet socket, 2 x 1A
- 250VAC line and neutral fuses, double pole ON/OFF switch, and EMC filtering. The power supply
is an SMP type using the ‘fly back’ principle of operation and using a transformer to provide the
required isolation and opto isolator to provide feedback for output voltage stabilisation. The SMP
provides a stabilised 18V at up to 2.4 Amps with current limiting on a pulse by pulse basis.
The output is used to feed the LV PSU, and Main board regulator used to supply the slave
microcontroller. For portable operation or in the event of mains failure, power is fed to both the LV
PSU and slave microcontroller via the main battery.
A temperature controlled fan is provided which automatically starts at 57°C. The fan is only
operational with mains power applied.
30
Principles of Operation
9.4 LV PSU Board
The LV (Low Voltage) PSU board is used to power the various functions required by the monitor.
Operation of the board may be separated into the following independent function blocks connected
by a common input rail supplied by the 18V rail from the mains PSU, or the battery, or the External
12 Volt input using a diode or’ing arrangement.
The battery used in the SC1000 is a 10 cell NiMH 12V 4AH type with built in temperature sensor
and over current/temperature protection. The battery connects via the main board and is protected
by a 2 Amp resetting fuse also located on the Main board.
Battery charging is controlled is controlled via a smart NiMH battery charge control IC. This chip
monitors and controls the following.
• Charge Time
• Charge Current
• Voltage and rate of change of Voltage
• Temperature
The battery is charged at a 1Amp rate until a fall in voltage is detected, (a fall in voltage when being
charged and fully charged is a characteristic of NiMH cells due to a temperature rise), or when the
charger times out , which occurs after approximately 3 hours 10 minutes, or the battery temperature
is >45°C, in each case the charging current will be reduced to 125mA continuously.
A trickle charge for the battery is also provided when the SC1000 is being supplied from the
external 12 Volt input. In this situation, the unit is powered directly from the external input. The
battery trickle is charged at 250mA. When the SC1000 is switched OFF but connected to the
external 12 Volt input.
This uses a fly back connected SMP controller and transformer to give +12V. A fly back
arrangement is used, as during battery operation the input may be higher or lower than the output
voltage. This output is normally used to supply the NIBP and Printer modules.
This is a low drop out linear regulator not normally used, but can supply additional current capability
to the main 12 Volt output under certain conditions.
31
Principles of Operation
9.4.4 5 Volt Power Supply
This uses a buck regulator arrangement with choke to give a 5V regulated output at up to 3 Amps.
The voltage output function blocks are switched on and off by a single line issued from the slave
microcontroller in response to ON/OFF commands and/or low battery detection. This line also
switches ON and OFF the External 12V input charger circuitry.
The SC1000 is fitted with a 10.4” colour TFT display with high brightness of up to 350cd/m2. Drive
to the display is at 5V DC supplied from the main 5V supply. Signal input is via an integrated
graphics chip located on the PC104 board. Output is in the form of an 18bit signal 3x6 bit for RED,
BLUE, GREEN plus clock and an ENABLE signal which acts as the start of frame.
The display uses two cold cathode lamps driven from the Inverter board mounted on the
motherboard. The inverter supplies current to the lamps at about 40 KHz and at up to 6mA.
Brilliance is controlled via a software driven digital "pot" mounted on the Mother board and
connected to the inverter to control the lamp current.
Touch Panel
The touch panel is of the four wire resistive type, and consists of two clear resistive sheets
separated by an air gap. One sheet has conductive strips along the top and bottom edges(Y+,Y-).
The other sheet has conductive strips down each side (X+,X-). Construction is such that touching
the panel at any point causes the two sheets to short together at the point of contact. Y and X
positional information is found by firstly applying a voltage across the sheet via switches at (Y+,Y-)
this causes a linear voltage gradient down the sheet, and if the panel is touched a voltage
proportional to the applied voltage can be measured at the (X+,X-) terminals. For example if the
panel is touched near the top (Y+) then the measured voltage will be close to the applied voltage if
it is touched in centre the voltage will be approximately half the applied voltage. This voltage is A to
D converted to form the Y axis data.
The X axis is similarly found by applying a voltage across (X+,X-) and measuring the voltage at
(Y+,Y-) and A to D converting.
Control of the required switching and conversion is done by the Motherboard microcontroller with
the results sent serially to the PC104 board for further processing (scaling) and action by the main
application program.
9.6 Audio
The audio interface is used to give an indication of pulse tone and of the various prioritised alarm
sounds used.
Operation is initiated by the main application software which controls a PC style tone generator. The
output of which is connected to an audio power amplifier via a digital pot to control volume to the
loudspeaker.
32
Principles of Operation
9.7 Plug in Modules
9.7.1 General
9.7.2 ECG
Reference to FIG 2, (Section10), shows the basic operation of ECG amplifier which has two modes
of operation, namely 5 lead ECG, and 3 lead ECG. A link in the patient socket signals to the
microcontroller what type of patient cable is connected and therefore which mode of operation to
use.
In the 5 Lead mode of operation the all Leads from the patient socket are first presented to the
defibrillator and diathermy protection and filtering circuitry which consists of a network of gas
discharge tubes, resistors, and capacitors. The Internal input diodes of the of the Lead drive
selector are also used.
The ECG signals RA, LA, LL, and V are then buffered and presented to the Lead derivation stage.
This consists of three separate differential amplifiers to resolve and amplify separately leads I, II,
and V as follows:-
I = LA - RA
II = LL - RA
V=V
Drive = RL.
Active Lead drive to the RL electrode is provided by summing the buffered RA, LA, LL, and V leads
via the leg drive amplifier.
The three signals then presented to the final amplification stage to give a voltage gain of
400mV/mV.these signals are then presented to the A/ D converter and the microcontroller for further
processing to derive leads I, II, III, aVR, aVL, aVF, and.V.
The ECG amplifiers have an overall gain of 400 and are DC coupled throughout. It is therefore
necessary to provide DC stabilisation caused by patient offset voltages of up to 300mV and
amplifier drift. This is done by supplying offset voltages to the final main amplification stage via D to
A converters supplied with values based on the sampled A to D values. This value is modified
somewhat to provide a low frequency cut off for the ECG.
The 3 Lead mode is similar in operation to the 5 lead but in this mode only the lead II amplifier is
used and the lead derivation circuitry in conjunction with the lead drive select operates as follows:-
33
Principles of Operation
Reference to FIG 2 shows the basic operation of ECG amplifier which has two modes of operation,
Power to the ECG amplifier is supplied by an isolated DC- DC converter and is supplied at 12Volt
from the LV power supply. Output is ± 9V DC and then regulated down to ±5Volts by linear
regulators.
Communication with the main application software is by an isolated bi directional serial link from the
microcontroller to the UART on the Mother board. This link as well as transmitting the digitised ECG
data (lead II + the selected lead), Heart rate, Respiration, Temperature, and other set up information
such as selected lead, gain, error and states, etc. Data is also transmitted to the unit to set the
required parameters. Such as Gain, Size, etc.
Temperature is measured by means of YSI 400 series compatible thermistors. Reference to FIG 2
shows the basic arrangement. Only one amplifier is used for the two temperature channels as the
thermistors are very closely matched and requires that only one channel need be set up and also
the temperature tracking when T is important will be better.
A 250uA constant current is fed into the thermistor via a multiplexer which selects T1, T2 in turn in
response to a command from the microcontroller. This causes a voltage to be generated at the
amplifier input which is proportional to the current and resistance of the thermistor. This voltage is
then amplified and presented to the A to D for further digital processing.
The thermistor resistance change is negative and non linear with respect to temperature. Therefore
software correction is made on the values to correct for this. Essentially the resistance is computed
and a look up table used to give the actual temperature.
The probe detection is done by applying a comparator to the amplifier input and comparing it to a
reference voltage. When a probe is not present the voltage will be higher than a set reference. This
is then signalled to the microcontroller for action.
Power for the temperature section is from the isolated ECG supply at +5Volts, and
The computed temperature values are packed in with the ECG data serial stream for display.
9.7.4 Respiration
Method
Respiration information is obtained by the impedance plethysmography method using trans thoracic
electrodes usually the RA and LA suitably placed. Reference to FIG 2 shows the basic
arrangement. The output of a high frequency voltage controlled current source is passed between
these electrodes via an isolation transformer and low frequency blocking capacitors to give a high
frequency envelope. It is required that a high degree of amplitude control of the high frequency
excitation signal is maintained, and in this circuit the incoming 6.00MHz is divided by 64 to give
a93.75 excitation frequency. This clock operates a switch to give a square wave switching between
0V and Vref. The out put of this is then fed to a low pass filter to turn the excitation signal into a
pseudo sine wave, fed to the Voltage controlled constant current generator.
The output Voltage of this is proportional to the patient impedance.
This signal is first de modulated and filtered to remove the high frequency leaving the DC
component and the respiration signal. The DC component is primarily the underlying patient
impedance which is usually in the range 500 2000 ohms whereas the impedance change due to
respiration is in the order of 0.1- 2 ohms, equivalent to 20-400uV at the demodulator output.
34
Principles of Operation
In order to resolve the respiration signal to a useful level it is amplified by 34 by a. differential
amplifier also used to remove the DC component from the respiration signal. The signal is then
amplified by about 67 and Low Pass filtered to obtain the required signal amplitude. Using an
integrator with a very long time constant as negative feedback its output is fed back to the
differential amplifier to remove the DC component from the signal leaving only the AC respiration
component.
The integrator incorporates a variable time constant to allow for a fast response time to step
changes at the input and removal of the large initial DC offset.
The final amplification stage consists of a software selectable X1, X3 amplifier the output of which is
presented to the A to D converter and further digital processing.
9.7.5 SpO2
Oximetry is the method for non invasively measuring the percentage oxygen saturation of
haemoglobin.
The SpO2 percentage is directly correlated to the partial pressure of oxygen in haemoglobin this
determines how well oxygen is being delivered to body cell tissue.
The measurement is determined by transmitting two known wavelengths of light, one red (660nm)
and one infrared (905nm), through a pulsatile blood sample, the light is absorbed by haemoglobin
at specific amounts depending on the levels of oxygenated haemoglobin and de-oxygenated
haemoglobin, by measuring the light levels, by means of a photo detector, the resulting signal
strengths are measured and processed, from this the SpO2 can be determined.
The SC1000 utilises an OEM module to determine % SpO2, by separating the time variant
parameters of SpO2and arterial volume from the invariant parameters of tissue thickness, skin
colour, light intensity, and venous blood, SpO2 can be calculated from the results where oxygenated
blood absorbs less red-light, and passes more infrared light than deoxygenated blood by a
predictable amount.
The SpO2 module connects directly into the ECG board which contains an isolated DC - DC
converter to supply the module and a dedicated opto isolated bi directional serial link to the
motherboard board for further processing by the main application software.
9.7.6 NIBP
The NIBP module in the SC1000, (Figure 9 Section 10), uses an OEM NIBP module which
connects directly via a ribbon cable and internal interface board to connect with the module
interface board where it is supplied with 12Volts DC and connects serially to the UART on the
motherboard board. Control of the NIBP module is via the main application software.
The module uses the oscillometric technique to determine blood pressure. The oscillometric
technique monitors the changes in cuff pressure caused by the flow of blood through the artery. The
monitor inflates the cuff to a pressure that occludes the artery. The pressure in the cuff is then
reduced in steps until a pulsing in the cuff is first detected this value is determined to be the Systolic
pressure. The pressure is then further reduced in steps and readings of the pulse amplitudes taken
until the pulse amplitudes have fallen to near zero and this is taken as the Diastolic pressure.
During the reading the value that gave the maximum pulse amplitude reading is deemed to be the
mean average pressure (MAP).
35
Principles of Operation
9.7.7 Dual Invasive Blood Pressure (Optional)
The dual Invasive blood Pressure module utilises standard resistive bridge type transducers with a
standard sensitivity of 5uV/V/mmHg. All commercially available transducers have a basic accuracy
of ±1% or better. It is therefore only required that the amplifier gain need be fixed but with very low
drift characteristics.
Reference to FIgure 3 (Section 10), shows the basic arrangement for each channel fixed gain
instrumentation amplifiers with gains of 100 followed by a non inverting amplifiers with a gain of
about 5. providing an overall gain of 500. The output of each amplifier is then fed to a dual input
MUX/12 bit A/D converter. The A/D converter is controlled by an on board microcontroller which
interfaces with the main application software via bi directional opto isolated serial link within the
module to the UART located on the motherboard.
A comparator is used to detect the presence of a transducer and signal to the microcontroller.
Circuitry is also provided to modify the gain of the first stage gain to simulate a 100mmHg
calibration pulse.
Isolated power for the module is provided by a DC- DC converter and linear regulator to give a
stabilised 5 Volt output.
The SC1000 uses an OEM CO2 module, (see figure 7, section 10), principles of operation are as
follows:-
CO2 measurement is based on the Infra Red absorption characteristics of CO2 molecules. The CO2
sensor uses non-dispersive IR spectroscopy to measure the number of CO2 molecules present in
the sample gas. CO2 gas has a unique absorption band which is related to a CO2 molecule's
composition and mass. CO2 gas concentration is measured by detecting absorption in this band.
Due to the nature of the measurement technique employed, user calibration is necessary with this
system.
The OEM module used communicates with the main application software for further processing via
on board serial link to the UART located on the Motherboard. Power for the module is provided by
the host LV power supply at 5V DC
9.8 Printer
The printer, (if fitted), in the SC1000 is an OEM thermal array type, with a resolution of 8dots/mm
across the paper at up to 50mm/second paper speed. The recorder is capable of both text and
graphic modes of operation with up to four waveforms displayed.
Connection to the recorder consists of a single ribbon cable connection. This provides a 5V logic
and 12V print head supply. All communication with the printer is via a bi-directional link to the
PC104 board.
36
Diagrams
10.0 Diagrams
Drawing No. Description
Figure 1 SC1000 Block Diagram and interconnect Block Diagram
Figure 2 ECG/Respiration/Dual Temperature Amplifier Block Diagram
Figure 3 Dual Pressure Amplifier Block Diagram
Figure 4 SC1000 Internal View
Figure 5 Power Supply
Figure 6 Processor Assembly
Figure 7 CO2 Module
Figure 8 ECG Module
Figure 9 NIBP Module
Figure 10 IBP Module
37
Diagrams
Figure 1
ECG T1 T2 SpO2
TFT Display Panel
Module 1 Module Interface
ECG/RESP Board
J4
J2
Touch Screen
NET
J10
SpO2/2 TEMP
Serial
J9
Module 2
J2
J3
NIBP
6P
J11
DIN
P1
P1
Module 3
J4
J4
Dual IBP
P2
VGA
J8 Lamp INV
Module 4
SK1
J5
ETCO2 J7 J12
J6 J1
J17 J18
Mother Board J13A
PC102/J1A/B
J22
VGA
J8
J10
LCD
Main
Program
COM
COM
Memory
J5
J6
NET IDE
J15
J19
J11 J12
PL2 J1
FAN J2
EXT 12V
PL1
Screening Box
Battery
12V NiMH
LNE
Mains Inlet
SC1000 Block Diagram
& Interconnect
38
Diagrams
Figure 2
RA Amplifiers MCU
Amplifiers
LA Defib Buffers X3 &
3CH A/D
X3 &
LL & X4 DC Offset
Lead
RL Diathermy G=1 Correction Opto
Derivation
V Protection G=59 Isolation
I, II, V
3/5l
G=6.8
TX RX
RA/LA 6MHz
Respiration Amplifier
Ref
Gain Select
DC
Intergrator Clamp
Circuits
Dual Amplifier
Constant
Current
Source
250uA
T1 / T2
DC
Amplifier
T1
MUX No Probe
Probe
T2 Ref Detec
Probe Select
39
Diagrams
Figure 3
MUX
Comp No Transducer
Ref
CH 2 Transducer Connector
Module IF Connector
Opto
Comp Isolators
Ref
5V Regulator DC-DC
5V Convertor
40
Diagrams
Figure 4 SC1000 Internal View
Mounting Screw x 6
Memory Module
41
Diagrams
Figure 5 Power Supply
Mounting Screw x 4
Low Voltage
Power Supply
Mains Power Supply
42
Diagrams
Figure 6 Processor Assembly
J16
J15
J17
J11
J3
J9
J8
J1 Fixing Screw x 4
43
Diagrams
Figure 8 ECG Module
44
Diagrams
Figure 9 NIBP Module
45
Diagrams
Figure 10 IBP Module
Input Connectors x 2
46
Disassembly
11.0 Disassembly
11.1 Battery Replacement
To remove the battery from the Compact, ensure that it is first switched off and the power is
disconnected.
1. Lay the units face down on a soft clean surface. (Preferably a sheet of foam or a
clean antistatic mat).
2. Remove the two battery compartment cover screws to obtain access to the battery.
Lift the battery out from the cable end, and disconnect the battery at the connector.
Note : When inserting the new battery ensure that the cable entry to the
battery is towards outer edge of the battery compartment.
4. Once the battery is installed in the unit, connect to the mains supply, and allow the
battery to charge for a minimum of four (4) hours. This is necessary for conditioning
of the battery, and the battery charge indicator circuitry.
To remove the case from the Compact, ensure that it is switched off and the power is
disconnected
Note : A long bladed Posidrive type screwdriver suitable for M3.5 screws is required for this
operation.
1. Lay the units face down on a soft clean surface. (Preferably a sheet of foam or a
clean antistatic mat).
2. Remove all four modules by depressing the module release button, and then pulling
the modules out.
3. Remove the two battery compartment cover screws to obtain access to the battery.
Lift the battery out from the cable end, and disconnect the battery at the connector.
4. Remove the two M3.5 screws at the rear of the battery compartment. Then remove
the two case fixing screws located in the handle recess.
5. Before lifting the rear case clear of the unit it is necessary to disconnect the speaker
by gently lifting the rear case moulding from the module end to give sufficient access
to the connector. The connector is located at the top outside rear end of the module
housing.
6. If the unit is fitted with a recorder it will be necessary to disconnect this as well. The
recorder is connected via a 40 way flat ribbon cable connecter located near the top
edge of case.
7. Gently lift the rear case clear of the chassis, and at the same time feed the battery
connecting cable through the hole in the rear of the battery compartment until clear.
47
Disassembly
11.3 Touch Panel Replacement
2. Lay the units face down on a soft clean surface. (Preferably a sheet of foam or a
clean antistatic mat).
5. Lift the chassis unit clear of the front panel moulding and touch panel. Lay it in an
upright position on a flat surface.
6. Lift out the rubber I/O button from the rear of the front panel moulding, and place in a
safe place.
Before removing the touch panel note the position of the printed wiring fly lead.
The touch panel can now be removed from the front panel moulding.
7. Before fitting the new touch panel, ensure that the display screen and the touch
panel are clean and free of finger marks.
8. Lay the front moulding face down as before, and fit the touch panel ensuring the
alignment of the fly lead, and taking care not to touch the back of the panel. The
touch panel should fit snugly between the alignment channels on the front panel.
The foam rubber cushion which is attached to both sides of the touch panel should
be within the seating area of the panel and totally hidden from the viewing area.
9. Re fit the rubber I/O button. Gently lower the main chassis onto the front moulding
ensuring that the 3 front panel LED'S protrude through their correct apertures
straighten the LED wires if necessary. Check also that the backlight wiring does
not foul the rubber I/O button.
10. Once satisfied that the touch panel is fitted correctly re-fit the 6 mounting screws.
Re-connect the printed fly lead from the touch panel to J13A.
11. Before re-fitting the rear case. Connect to mains power and test the operation of the
monitor.
12. Re-fit the rear case assembly, which is a reversal of the removal procedure. (see
case removal)
The touch panel may now need to be calibrated. (See section 11.4).
48
Disassembly
11.4 Touch Screen Calibration
1. Connect a keyboard to the PS2 port at the rear of the SC1000. Switch the unit on
and let it go through the start up sequence until it is operating normally.
2. Press escape on the keyboard (Esc). This should give a DOS prompt (C:\>).
4. Type XCALIBRA and press ENTER; A cross appears and moves to the top left
corner of the screen.
5. Press the centre of the cross as accurately as possible with a finger nail or other
blunt object which will not damage the screen.
The cross will move to the next corner.
Repeat the pressing until all four corners have been recognised.
Repeat the pressing a second time until all four corners have been re-visited.
The cross will disappear and the screen will return to the prompt (which should be
C:\TCHSCRN>)
7. Type LP400 and press ENTER to return to the normal SC1000 operating program.
49
Disassembly
11.5 Display Screen Removal & Replacement
1. REMOVE THE REAR CASE AS SHOWN IN SECTION 11.2
2. Lay the units face down on a soft clean surface. (Preferably a sheet of foam or a
clean antistatic mat). .
5. Lift the Mother Board Assembly unit clear of the front panel moulding and touch
panel. Move the front panel with the touch panel, and rubber I/O button in situ to a
safe place keeping it in a horizontal plane at all times.
6. Place the chassis unit on its back with the screen facing up. Disconnect the 2 lamp
drive connectors from the inverter board, taking note of the polarity of each.
7. Remove the 4 screen fixing screws from the spacer pillars. The display screen can
now be lifted vertically away from the motherboard/chassis. Disconnect the display
cable.
8. To replace the screen, reconnect the display cable. Carefully lower the display
screen on to the 4 fixing pillars.
Note on some early units the top lamp driver connects directly to a connector
on the mother board in this case the fly lead goes behind the pillar and under
the display screen.
9. Once the display screen is positioned correctly. Re-fit the 4 retaining screws.
Re-connect the lamp drive fly leads to the inverter ensuring the correct polarity (pink
wire towards the outside of the unit).
10. Gently lower the main chassis onto the front moulding ensuring that the 3 front
panel LED'S protrude through their correct apertures straighten the LED wires if
necessary. Check also that the backlight wiring does not foul the rubber I/O
button.
11. Once satisfied that the touch panel is fitted correctly re fit the 6 mounting screws.
Re-connect the printed fly lead from the touch panel to J13A.
12. Before re-fitting the rear case. Connect to mains power and test the operation of the
monitor; it may be that the touch panel will require calibration. (see touch panel
calibration procedure in section 11.2).
13. Re fit the rear case assembly, which is a reversal of the removal procedure. (see
case removal)
50
Disassembly
11.6 Mains Power Supply Removal & Replacement
2. Lay the unit face down on a flat soft clean surface. (Preferably a foam antistatic
rubber mat).
4. Gently lift the cover and disconnect the mains inlet fly lead at the 4 pin connector
end. The cover complete with the mains inlet and fly lead can now be separated.
(Note this screw is not fitted on units that contain an internal heat sink).
6. The power supply may now be pulled free from the PCB connector.
7. Replacement is a reversal of the removal procedure but note should be taken that all
replacement power supply units use the outer case as the heat sink and therefore
require that the screw "D" should be fitted. Use an M3X6 pan head screw only.
Note should also be taken that the mains inlet connector is not polarised. Care
should be taken that the alignment is correct in mating this connector.
Note: Failure to observe this precaution may irreversibly damage this equipment.
2. Lay the unit face down on a flat soft clean surface. (Preferably a foam antistatic
rubber mat).
4. Gently lift the cover and disconnect the mains inlet fly lead at the 4 pin connector
end. The cover complete with the mains inlet and fly lead can now be separated.
5. The low voltage power supply is located at the outer edge of the casing and may be
lifted out of the unit. Note some of the early units need quite high extraction force,
and the top fixing guide may not be present. Replacement guides are available on
request.
6. Replacement is a reversal of the removal procedure but note should be taken that
the mains inlet connector is not polarised. Care should be taken that the
alignment is correct in mating this connector. Failure to observe this precaution may
irreversibly damage this equipment.
51
Disassembly
11.8 Processor PCB Removal & Replacement
2. Lay the unit face down on a flat soft clean surface. (Preferably a foam antistatic
rubber mat).
4. Remove the ribbon cable connections to J9 and J10. disconnect J8 (if fitted).
6. Lift the processor PCB horizontally until it is clear of its connection to J1 and J2.
7. The Processor PCB is now clear of the unit; care should be taken that the pins on
the under side of the board to J1 and J2 cannot become bent in any way.
8. Replacement must be carried out in the exact reverse order to the removal
procedure. However, extreme care must be taken when inserting the board into J1,
J2 to ensure proper alignment. Check this before pushing the board fully home.
5. The module interface PCB complete with the module housing can now be pulled free
from the motherboard, this action disconnects J1, and J6 on the module interface
PCB from J17 and J18 on the motherboard.
6. The module interface can now be separated from the module housing by un-
screwing the 6 M3 fixing screws.
7. Replacement is the reverse order of the removal procedure, taking note of the
procedures described in the respective removal procedures.
52
Disassembly
11.10 Recorder Module Removal & Replacement
2. Remove the interface cable from the rear of the recorder (if connected).
3. Open the recorder door and remove the recording paper roll.
4. Using a long bladed "Pozidrive" screwdriver through the front opening of the
recorder, loosen the 2 captive screws to remove the U clamp securing the recorder
to the rear case moulding.
• SpO2 PCB.
1. Take out the module from the SC1000 base unit and place on a flat surface.
2. Remove the 4 access screws using the special module access tool and lift the cover
off.
3. The Respiration PCB assembly (If present), plugs directly into the ECG board and
can now be removed.
4. The SpO2 PCB assembly is secured to the ECG board by 2 nylon screws. Remove
these and unplug the SpO2 unit.
5. To remove the ECG board, disconnect the 3 input connectors. Unscrew the 4 x
module cover mounting pillars and lift the ECG PCB clear of the base plate.
53
Disassembly
11.12 NIBP Module Removal & Replacement
1. Remove the module from the SC1000 base unit and place on a flat surface.
2. Remove the 4 access screws using the special module access tool and lift the cover
off.
Do not lose the 4 fibre washers that fit between the cover and the NIBP module.
3. Disconnect the rubber hose at the front connector, and the 10 way ribbon cable to
the interface board.
4. If it is necessary remove the NIBP interface PCB. Unscrew the 4 module cover
mounting pillars and lift the PCB clear of the base plate.
5. Replacement is the reverse order of the removal procedure, taking note of the
procedures described in the respective removal procedures.
2. Remove the module from the SC1000 base unit and place on a flat surface.
3. Remove the 4 access screws using the special module access tool and lift the cover
off.
5. Unscrew the 4 module cover mounting pillars and lift the PCB clear of the base plate.
It is recommended that, even after the warrantee period expires, the CO2 module is returned
complete to Huntleigh Healthcare Ltd for repair.
54
Optional Extras / Maintenance
12.0 Optional Extras
Please contact Huntleigh Healthcare Sales Department for advice on Optional Extras and
Accessories.
13.0 Maintenance
13.1 Maintenance and Cleaning by the User
Battery Conditioning
If the battery is disconnected from the monitor for any reason or the battery needs to be replaced,
the battery meter will require recalibration; this will be indicated by the letters N/C beside the battery
meter in the bottom right hand corner of the screen.
Proceed as follows: - Once the battery has been reconnected, connect the mains cable to the rear
of the monitor and switch on the mains supply. Note the green mains and the amber CHG indicators
on the front panel will illuminate.
Leave the unit in this state for approximately four hours. Note the monitor can still be switched on
and used during this period.
Once the CHG LED has extinguished, disconnect the mains supply and boot up the SC1000. Note
the battery meter symbol in the bottom right hand corner of the screen shows arrows flowing out of
the battery symbol. Leave the SC1000 running until the unit switches itself off, indicating that the
battery has been completely discharged.
Reconnect the mains supply and switch ON. Boot up the SC1000 and note the arrows flowing into
the battery symbol on the bottom right hand corner of the screen.
After approximately 4 hours, the charge cycle will complete and the arrow flowing into the battery
symbol will have stopped and the amber CHG LED will have extinguished.
The battery meter in the bottom right hand corner of the screen will now indicate the approximate
remaining battery power as a percentage.
The Monitor
The unit and power lead should be kept clean and checked for signs of damage. It is
recommended that it is wiped clean with a cloth or tissue dampened with water and detergent.
Check mains power connections weekly and examine outer sheath of power lead for signs of
damage. If signs of damage are found, consult or refer to a qualified technician for repair.
Functional checks - If the unit is not in constant use, the battery charge level should be checked
monthly and recharged if necessary.
Recharging a flat battery will take 3 hours and is achieved by connecting the unit to the mains
power and switching the rear power switch to I (on).
Observe that the green ' ~ ' indicator and amber "CHG" are illuminated.
NOTE: The monitor does not have to be running for battery charging.
Phenolic, detergent based disinfectants containing cationic surfactants, ammonia based
compounds, or antiseptic solutions such as Steriscol or Hibiscrub should never be used on
any part of the system, as permanent damage will result. 55
Maintenance
Invasive BP equipment
The recommended MEDEX domes are disposable and should NOT be reused.
The MEDEX transducer is reusable and may be cleaned and/or sterilised.
For cleaning, refer to the Medex instructions enclosed with the transducer.
For liquid sterilisation, place the cleaned transducer and cable (except the connector) in a solution
of activated dialdehyde, glutaraldehyde or equivalent. Immerse for a minimum of 10 hours to
destroy resistant pathogenic spores including Clostridium sporogenes and Clostridium tetani.
To disinfect only, immerse for a minimum of 10 minutes to destroy viruses and vegetative
pathogens.
Using a sterile technique remove the transducer and cable from the sterilising solution and rinse
with sterile water avoiding fluid contact with the connector. Wrap the transducer in sterile gauze and
wrap in a sterile dressing. Place in sterile wrapping and label 'liquid sterilised'.
After use, the probe should be cleaned with warm water and wiped clean and dry. Sterilisation may
be achieved by:
1. Low temperature steam 73°C ±2°C
2. Ethylene oxide
3. Cold sterilisation fluids under medical supervision
Under no circumstances should probes be boiled, autoclaved or cleaned with chlorhexidine based
fluids.
The accessories can be cleaned between uses.
Disinfect sensors and cables by following local infection control policies or wipe with a wipe or swab
dampened with Isopropyl alcohol 70% w/v.
56
Maintenance
Cleaning the NiBP cuffs
Gently wipe the cuff with a cloth dampened with a suitable cleaning solution. Thoroughly wipe off
excess cleaning solutions.
Do not allow water to enter into the cuff.
Approved cleaning solutions include: -
Common hospital disinfectants including, Clorox®, liquid bleach (1:10 solution of Clorox® /water),
isopropyl alcohol. Lysol® solution, Phisorex®, Quatricide®, Virex® and Vesphene®.
Gently wipe the tube with a cloth dampened with a suitable cleaning solution (mild detergent
solution).
Thoroughly wipe off excess cleaning solutions.
DO NOT use any of the following cleaning solutions as they may cause permanent damage to the
hose assembly: -
Butyl alcohol, Denatured ethanol, Freon™, Mild chlorine bleach solution, Isopropyl alcohol,
Trichloroethane, Trichloroethylene, Acetone, Vesphene II, Enviroquat®, Staphene®, Misty®,
Glutaraldehyde.
Huntleigh Healthcare recommend that preventative maintenance checks are carried out on the unit
under a Huntleigh Healthcare Service Contract at 6-monthly intervals. Alternatively, the
maintenance may be carried out by suitably qualified personnel.
57
Recommended Spare Parts
14.0 Recommended Spare Parts
14.1 Electronic and Electro-Mechanical Spares
Certain items have a long shelf life but a limited life in use. Items in this category are mains power
leads, patient input cables, which are subject to physical damage in use, and fuses.
Due to developments improving the product, over the years certain spare parts may not be readily
interchangeable between early and late production units. Always quote the serial number of the unit
and date of purchase, if known. This information is in addition to the circuit reference and the
reference number and issue of the PCB required.
Items returned for replacement under guarantee should be labelled with the unit type, serial
number, date of purchase, if known, and written details of the symptoms or fault found.
Orders for spare parts may be sent by post, telex, fax or telephoned to Huntleigh Healthcare or
approved agents or distributors.
58
Recommended Spare Parts
14.4 Parts List
Electronic Assembly
59
Recommended Spare Parts
Electronic Assembly (continued)
Printer Assembly
Part No. Description Qty
724078-A Cable Assembly, Printer 1
400-229-1B Recorder Clamping bracket 1
XE-50 Recorder/Printer XE-50 1
ECG Module
Part No. Description Qty
400-322 ECG, 2 Temperatures & SpO2 1
724080 ECG Amplifier PCB Assembly 1
724105 Respiration Amplifier PCB Assembly 1
400-251-1 Side Panel 3 1
DP-0002 SpO2 Unit with Finger probe 1
724358-A ECG Cable Assembly 1
400-349-2 SpO2 Cable Assembly 1
724383-A Temperature Cable Assembly 1
400-211-2 Module Base 1
400-226-1 SOLD Module Cover 1
400-236-1 TOGETHER Module Base Insulator 1
BP25-B-M3 Spacer Brass Hex M3 x 25 mm 4
HNS-12-M3 Spacer Nylon Hex M3 x 13 mm 2
No4X6-SUPA-CSK Screw Plastite No. 4 x 6 C'sk. Hd. 6
M3X6-TORX-CSK Screw M3 x 6 C'sk. Tamperproof 4
M3X6-SLOT-NYLON Screw M3 x 6 Pan Hd. Nylon 4
FC6790 S8 Nut & Washer Set 2
724384-A Cable Any Dual Temp. 2
60
NIBP Module SC1000-MOD2
Huntleigh Healthcare Limited ('the Company') guarantees such equipment against defects (normal
wear and tear exempted) in materials and workmanship for one year from the date of delivery,
PROVIDED that this guarantee shall not be operative nor shall the Company be under any liability
to the customer:-
Unless the customer notifies the Company in writing of the defect not more than [two days] after the
defect first becomes apparent to the customer;
unless the defective equipment is returned (as a unit) to the Company works, freight prepaid within
fourteen days after the defect first becomes apparent;
in the event of any improper use or mishandling of the equipment, removal of date, serial number,
security seal, stamps or markings from the equipment or it's component parts or the repair or
replacement of any parts or the repair or replacement of any parts thereof by unauthorised persons;
if the equipment is used at any time after the discovery of the defect;
if the equipment is sold by the customer
if the equipment is sold pursuant to an international supply contract as defined by S.26 of the Unfair
Contract Terms Act, 1977;
in respect of any consequential or special loss or damage sustained by the customer howsoever
caused.
The Company's liability under this guarantee shall be limited at its option to the repair or
replacement of the equipment or damages not exceeding the invoice price of the equipment. Delay
in installation beyond the control of the Company will not extend the starting date for this guarantee
more than one month from the receipt of the equipment at the customer's location.
The Company does not exclude or restrict its reliability for death or personal injury resulting from
negligence of itself or its servants or agents (but not independent contractors) while acting in the
course of their employment or agency of the Company; or for breach of any undertaking as to the
title implied by S.12 of the Sale Of Goods Act, 1893. Save as aforesaid, this Guarantee is in
substitution for and shall replace all conditions and warranties on the part of the Company implied
by statute common law or otherwise all of which are expressly excluded.
The Company considers itself responsible for the effects of safety, reliability and performance of this
equipment only if:
installation, preventative maintenance, re-adjustments modifications or repairs are
carried out by persons authorised by the Company.
The electrical installation in the relevant room complies with the current regulations of the country in
which the equipment is used. The standard for the United Kingdom is 'Regulations for the Electrical
Equipment of Buildings' published by the Institution of Electrical Engineers.
62 The equipment is used in accordance with the operating instructions.
Trouble Shooting Guide
16.0 Trouble Shooting Guide
Before referring to this guide, check the trouble shooting guide in the operating manual for
possible causes.
For the following tests the unit should be connected to the mains supply with the rear I/O switch in
the (I) (ON) position.
Green ~ LED on unit will not switch Disconnect battery, and try again. If not operational the Low
on (orange) I/O LED off Voltage PSU is faulty, or IC8 controller.
Orange I/O LED on, but no display Switch unit off. Disconnect, then re-connect battery and try
evident. (dark screen) again. If this has no effect, switch off again and connect a
VGA compatible monitor to the rear socket; switch on. (The
VGA monitor must be connected to the SC1000 in the off
condition in order that software can detect the external
display at switch on.)
If the external display operates, suspect TFT inverter PCB.
If the external display is non operational, suspect the main
processor or a power supply problem.
Switch off and remove rear case (see section 0); do not re-fit
modules.
Set SW1-1 on the motherboard to "ON".
Switch on. Check that the screen illuminates and that boot
up sequence messages are displayed on screen.
If screen illuminates and system Re-load operating system (Contact Huntleigh Healthcare or
boots up to the C:\> prompt. your Local Distributor for further assistance).
If system still does not function. Check +5V at J4. +5V present suspect the processor or
memory module, if the +5V is not present suspect the low
voltage PSU.
The unit switches ON, screen Switch unit off. Connect a VGA compatible monitor to the
illuminates but no information rear socket, and switch on. (Note : the VGA monitor must be
(white screen connected with the SC1000 off in order for the external
display to operate). Proceed as below.
The monitor is functional but has If the external display operates suspect the display interface
the following fault(s) board, which connects directly with the TFT panel. Remove
the rear case assembly. Check that the interface board fully
The unit switches ON but colours connects with the TFT panel. Check that the ribbon cable
are incorrect and or the display is assembly between the processor board and the TFT panel is
not stable. fully mated at both ends.
63
Trouble Shooting Guide
SYMPTOM POSSIBLE CAUSE
The display is dim Connect an external monitor If this is ok, check the solder
connections on the ribbon cable connector on the display
interface board assy. Check that the brightness controls in the
"setup" menu operate and that the brightness can be
changed. if yes then replace LCD panel.
Switch the unit on, and with a suitable insulated tool short
pins 6-7 together. If the display now goes bright the fault is
on the mother board which must be replaced.
ECG function non operative or Check that the ECG dialogue box and trace displayed is on
incorrect operation screen. If not then the ECG assembly within the module is
faulty and must be replaced.
If the ECG dialogue box is displayed. Select STD in the ECG
dialogue box, and then 1mV. If the 1mV pulse is present
connect to an ECG simulator select lead 1. If "Lead Off" is
shown suspect the patient cable, or the patient socket
assembly otherwise, replace the ECG amplifier board.
64
Trouble Shooting Guide
SYMPTOM POSSIBLE CAUSE
Respiration function non operative The respiration function is an optional feature on the SC1000.
or incorrect operation Check that it is included by observing that the ECG and
Respiration dialogue boxes are both present.
Respiration gives Poor Contact Check that the ECG cable is operative, and that the ECG
indication at all times works in all 3 Lead configurations.
Check that the correct fly leads are in use (no 4K7 resistors
fitted).
Respiration non operative If the respiration dialogue box is displayed but no response
from either the waveform or poor contact replace the
respiration board.
Temperature function non operative Check that the temperature dialogue box is displayed. If not,
or incorrect operation check also that the ECG function is displayed. If it isn't,
replace the ECG board which contains the isolation and
temperature function circuitry.
Check the resistance of the temperature probe using a DVM,
it should be 1K2 at 40 0C. To check the accuracy of the
temperature fit a 1K2, 0.1% resistor between the tip and ring
connections of a ¼ " Jack plug and insert into the T1 and T2
temperature sockets and observe a reading of 40 0C ± 10C
at each location. If the error is greater than this or no reading
is observed replace the ECG board.
SpO2 function non operative Check that the SpO2 dialogue box and trace is displayed on
screen. If it is not, then the SpO2 assembly within the module
is faulty. Alternatively, the ECG board which contains the
isolation circuitry, has failed and must be replaced (see
section 11.11).
If the dialogue box is displayed then the problem is with the
SpO2 assembly or the sensor. Check also that the connector
from the SpO2 socket is fully connected into the board.
NIBP function non operative or Check that the NIBP dialogue box and trace displayed is on
incorrect operation screen . If it is not then the NIBP assembly within the module
is faulty and must be replaced (see section 11.12).
If the NIBP module starts, but the Inspect the internal and external hoses for proper connection
cuff will not inflate. and or leaks. Failing this the NIBP unit within the module
must be replaced (see section 11.12).
CO2 function non operative or The CO2 module contains no user replaceable parts and
incorrect operation should be returned to Huntleigh Healthcare, Diagnostic
Products division.- Service Dept. complete in the event of a
malfunction.
65
HEALTHCARE
Email: [email protected]
www.huntleigh-healthcare.com
724402-2