Application guideline

PCBN
Hardened steel Cast iron Powder metal Super alloy

Transmission spider Brake disc Transmission part Aircraft fastener

Bearing Brake drum Sprocket Turbine disc
Gear Cylinder liner * < HRc 45
Shaft Flywheel ** > HRc 45
Connection coupling Clutch plate
Pump impeller

SB100 SB100 SB100 SB100

SB95S2 SB95S2 SB95S2 * SB95S2 Polycrystalline Cubic Boron Nitride

SB95N SB95N SB95N * SB95N

SBS700 SBS700 SBS700 ** SBS700

SB650/SBS650 SB650/SBS650 SB650/SBS650 SB650/SBS650

SB630 SB630 SB630 SB630

SB600/SBS600 SB600/SBS600 SB600/SBS600 SB600/SBS600

Sales Network

KOREA TEL +82-2-707-9699 FAX +82-2-707-9377 E-mail [email protected]

ILJIN Building 50-1, Dohwa-Dong, Mapo-Gu, Seoul, 121-716, Korea

Eumsung Plant TEL +82-43-879-4752 FAX +82-43-879-4888

614-2, Oryu-Ri, Daeso-Myun, Eumsung-Gun, Chungcheongbuk-Do, 369-820, Korea

Ansan Plant TEL +82-31-689-5100 FAX +82-31-495-5659

690-11, Seonggok-dong, Danwon-gu, Ansan-si, Gyeonggi-do, Korea

EUROPE ILJIN EUROPE GmbH. TEL +49-6196-88759-0 FAX +49-6196-88759-20 E-mail [email protected]
Mergenthaler Allee 23/25, 65760 Eschborn, Germany

JAPAN ILJIN JAPAN Co., Ltd. TEL +81-3-5405-2820 FAX +81-3-5405-3577 E-mail [email protected]
Hamamatsucho General B/L 7F, 2-2-15, Hamamatsu-cho, Minato-ku, Tokyo, 105-0013, Japan

AMERICAS ILJIN USA Inc. TEL +1-281-448-5111 FAX +1-281-448-5114 E-mail [email protected]
11999 Katy Fwy Ste. 605, Houston, TX 77079, USA

CHINA ILJIN CHINA Co., Ltd. TEL +86-21-61268711 FAX +86-21-61268713 E-mail [email protected]
3F-C, BaoNa B/D(LP Tower), NC.25, Xianfeng ST., Minhang District, Shanghai, 201103, China

www.ILJINDIAMOND.com
PCBN-EN-2019-01-09
 IBON Performance Test

SB95N
ILJIN Polycrystalline Cubic Boron Nitride
Cast Iron
Carbide backed Solid form Continuous turning
Material FC250/GG25/NO.35
300
Type Grade Property Application Speed 500m/min

Flank wear, VBmax (μm)

D.O.C 0.25mm 200
Feed 0.1mm/rev
High SB100 Extreme wear resistance due to high Rough machining of cast iron and
Coolant Dry
100
cBN content of coarse cBN grain powder metal alloys
Insert type CNGA120408
content 0

Holder type PCLNR2525-M12 SB95N Comp.A Comp.B Comp.C Comp.E

SB95S2 Extreme wear resistance and high Machining the most kinds of cast iron
chipping resistance due to high and powder metal alloy
contents of fine cBN

SB95N Extreme wear resistance due to high Machining the most kinds of cast iron

SB95N Comp.A Comp.B Comp.C Comp.E

Low SBS700 High toughness due to fine cBN and Heavy interrupted machining of
cBN hardened steel
content
Performance Test
SB650 Combination of wear resistance and High speed and interrupted

SB650 / SBS650
thermal stability machining of hardened steel
SBS650

SB630 Combination of wear resistance and General use in continuous and light Hardened Steel
impact strength interrupted machining of hardened Interrupted turning
steel
Material SCM440H/42CrMo4/4140 Result SB650 Comp.B
Hardness HRc 55~60
SB600
Cutting
Combination of wear resistance and General use in continuous and light 117.90 min 6.02 min.
Size Ø100 × 300 mm time
thermal stability interrupted machining of hardened
SBS600 steel Path Flank wear after 10 path cutting Cutting
2.68 km 0.90 km
length
Speed 150m/min
D.O.C 0.4mm
Feed 0.1mm/rev SB650 Comp.B
Coolant Dry
Insert type CNGA120408 T01225

Cutting conditions of high cBN content Cutting conditions of low cBN content

Finishing Roughing
Chemical/thermal resistance * High speed Performance Test

SB600 / SBS600
* High precision
2000
SB95N SB95S2 Enhanced grade 300
(Milling application)
Cutting speed (m/min)

1500
Cutting speed (m/min)

1000
SB100 200 SBS600 Hardened Steel
SB600 SBS650 Cross section, Internal rough machining
SB650
500
100 Material SCr420H/31MnCr5/5120 Result SB600 Comp.S
SB630 SBS700 Hardness >HV650 Tool life 4,000 2,500
1.0 2.0 3.0 4.0 Speed 80m/min
Toughness
D.O.C. (mm) N 180rev/min
0.5 1.0 continuous light heavy Feed 0.12mm/rev
interrupted interrupted
Feed (mm/rev.)
Coolant Wet SB600 Comp.S