HB IFC300 Ingles

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Handbook

© KROHNE 12/2006 7.30970.32.00

CMD

IFC 300
signal converter
for electromagnetic
flowmeters
for volumetric flow measurement
of electrically conductive liquids

OPTIFLUX flowmeters are delivered ready Variable area flowmeters


for operation! Vortex flowmeters
Switch on and measure. Flow controllers
Electromagnetic flowmeters
Ultrasonic flowmeters
Mass flowmeters
Software Version 3.0.0 (2.0.0) Level measuring instruments
Communications technology
Engineering systems & solutions
Switches, counters, displays and recorders
Heat metering
Subject to change without notice. Pressure and temperature
Contents

• CE / EMC / Standards / Approvals 3


• Safety information 4
• System description 4
• Product liability and warranty 4
• Items included with supply 5
• Signal converter versions and device nameplates 5

1 Electrical connection: power supply 6 - 15


1.1 Location and important notes on installation PLEASE NOTE ! 6- 7
1.2 Connection to power for IFC 300 versions C, F and W 8
1.3 Electrical connection of remote sensors (primary heads) 9 - 15
1.3.1 General information on signal cables A and B, and field current cable C 9
1.3.2 Stripping (preparation) of signal cables A and B 10
1.3.3 Type, length and preparation of field current cable C 11
1.3.4 Grounding of sensors (primary heads) 12
1.3.5 Length of signal cable
max. distance between signal converter and sensor (primary head) 13
1.3.6 Connection diagrams (I and II) for power supply and sensors 14 - 15

2 Electrical connection: outputs and inputs 16 - 28


2.1 Important information on outputs and inputs PLEASE NOTE ! 16
2.2 I / O assemblies 16-18
2.3 Current output 19
2.4 Pulse and frequency output 20
2.5 Status output and limit switches 21
2.6 Control input 22 - 23
2.7 Connection diagrams (1 - 17) for inputs and outputs 24 - 28

3 Start-up 29

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4 Operator control of the signal converter 30 - 51
4.1 Display, operating and control elements 30
4.2 Function of the keys 31
4.3 KROHNE program structure for EMFs 32
4.4 Tables of settable functions 33 - 43
4.5 To reset counters 44
4.6 To delete error messages 44
4.7 General directions for special measurements, tasks and diagnostics 45
4.8 Special measurements 46
4.9 Special measurement tasks and diagnostics 46 - 47
4.10 Status messages and diagnostic information 48 - 51

5 Technical data 52 - 59
5.1 IFC 300 signal converter 52 - 55
5.2 Selection table for KROHNE sensors (primary heads) 56
5.3 Flow table 56
5.4 Measuring accuracy / error limits 57
5.5 Dimensions and weights 58

• If you need to return flowmeters to KROHNE for testing or repair 59


• Form to accompany a returned device (can be copied) 59

CE / EMC / Standards / Approvals


The electromagnetic flowmeters from KROHNE described in this handbook meet
the following safety requirements:
• EMC Directive 89 / 336 / EEC and 93 / 68 / EEC
in conjunction with EN 61326-1 (1997) and A1 (1998), A2 (2001)
• Low-Voltage Directives 73 / 23 / EEC and 93 / 68 / EEC
in conjunction with EN 61010-1: 2001
• Pressure Equipment Directive 97 / 23 / EC
• Ex Directive 94 / 9 / EC (ATEX 100a) for versions designed for use in
hazardous areas
• All devices bear the CE marking and meet the requirements of
• NAMUR Guideline NE 21 / 04 with IFC 300 signal converter.

11 / 2006 7309703200 3
Safety information

Please read these operating instructions and observe applicable national standards, safety
requirements and accident prevention regulations.
Installation and operation of the measuring device may only be carried out by qualified personnel.

Warning sign: WARNING!


electric shock Electric shock is dangerous and can cause severe burns and critical
hazard injuries!
Separate CAUTION!
manuals Special regulations apply to use of equipment in hazardous areas, and
available for these must be observed without fail in order to ensure safe operation in
hazardous-
such areas. Wiring, installation, operation and maintenance may only be
duty
equipment! carried out by qualified personnel trained in explosion protection.

WARNING! WARNING!
CAUTION! Indicates activities or occurrences which, if ignored, can lead to serious
personal injury, hazardous situations, faulty operation or destruction of the
device.

CAUTION!
Indicates activities or occurrences which, if ignored, can lead to personal
injury and faulty operation of the device.
Info Information and tips

System description
Electromagnetic flowmeters are precision instruments designed for linear flow measurement of
liquid products.
The process liquids must be electrically conductive, ≥ 1 µS/cm (depending on the sensor);
for cold demineralized water: ≥ 20 µS/cm.
The full-scale range Q100% can be set as a function of the sensor meter size (primary head) in
keeping with the flow velocity between v = 0.3 – 12 m/s, see flow table in Sect. 5.3.

Product liability and warranty


Electromagnetic flowmeters from KROHNE are designed solely for measuring the flow rate and
the conductivity of electrically conductive process liquids.
Such flowmeters are also available for use in hazardous areas.
Special regulations apply in this case, which are given in the special EEx directions,
see separate operating instructions.
Responsibility as to suitability and intended use of these electromagnetic flowmeters rests solely
with the operator.
Improper installation and operation of the flowmeters (systems) may lead to loss of warranty.
In addition, the “General conditions of sale“ forming the basis of the purchase contract are
applicable.
If flowmeters need to be returned to KROHNE, please note the information given on the last-but-
one page of these Instructions. KROHNE regret that they cannot repair or check your
flowmeter(s) unless they are accompanied by the completed form sheet.

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Items included with supply
Signal converter in the version as ordered.
Signal cable (only for remote versions F and W) in the version and length as ordered
(Standard: signal cable A, length 5 m)
Report on factory settings
Calibration report
Quick Start directions, in the language ordered, for installation, electrical connection, start-up
and operator control of the signal converter.
CD-ROM with manuals for the sensors and the signal converter.
Signal converter versions and device nameplates
Your measuring device is delivered in ready-to-operate condition. Operating data have been
factory-set to your order. The signal converter is equipped as standard with a local display,
®
operator control elements and with a HART interface
IFC 300 C Compact flowmeter,
signal converter mounted directly on the flow sensor
IFC 300 F Signal converter in field housing, remote version,
electrical connection to the flow sensor via field current and signal cables
IFC 300 W Signal converter in wall-mounted housing, remote version,
electrical connection to the flow sensor via field current and signal cables
IFC 300 R Signal converter in 19“ rack, remote version,
electrical connection to the flow sensor via field current and signal cables (in
preparation)
C and F (option) These versions available for use in hazardous areas.

Please check against the device nameplates that the device supplied is in the correct version,
see following examples. The nameplate for inputs/outputs is illustrated in Sect. 2.2.
Examples for nameplates

11 / 2006 7309703200 5
1 Electrical connection: Power supply
1.1 Location and important notes on installation PLEASE NOTE !

Electrical connection in conformity with VDE 0100 “Regulations for electrical power
installations with line voltages up to 1000 V“ or equivalent national regulations.

Use separate entry fittings (PG screwed cable entries) for power supply, field current and signal
cables, and for outputs and inputs.

Protect signal converter against direct solar radiation, install a sunshade if necessary.

Signal converters installed in switchgear cabinets require adequate cooling, e.g. by fan or
heat exchanger.

Do not expose signal converters to intense vibration.


KROHNE OPTIFLUX are tested at vibrational level to IEC 68-2-34:
broadband vibration test: f1 = 20 Hz / f2 = 2000 Hz / t = 90 min. / Test in all three axes (directions),
2
spectral acceleration density ASD = 0.01 g / Hz (aeff. = 4.5 g).

Dimensions of the signal converter, see Sect. 5.5.

For separate systems / remote signal converters only (F and W versions)


Mounting of the remote signal converter

Mounting of the IFC 300 W:


Remove mounting plate from rear of signal converter, and attach to wall or standpipe. Replace
signal converter. Position lock washers and nuts on the housing bolts, tighten nuts slightly.
Align housing, tighten nuts firmly.
Dimensions, further information (minimum distances between signal converters):
see Sect. 5.5, Dimensions and weights

Mounting the IFC 300 F:


Mount IFC 300 F with mounting plate on wall or standpipe.
Dimensions, further information (minimum distances between signal converters):
see Sect. 5.5, Dimensions and weights

Keep distance between flow sensor and signal converter as short as possible, observe max.
allowed length of signal and field current cables, see Sect. 1.3.3 and 1.3.5.

Use the supplied KROHNE signal cable A (type DS 300, standard) or B (type BTS 300,
bootstrap, optional), standard length 5 m / 15 ft.

Generally use bootstrap signal cables B (type BTS 300) for OPTIFLUX 5000 F and OPTIFLUX
6000 F flow sensors, meter sizes DN 2.5 - 15 and 1/10” – 1/2”, and for contaminated liquids
which tend to form electrically insulating deposits.

Always calibrate flow sensor and signal converter together! Also install together and make sure
settings of the primary constant GK / GKL are identical, see device nameplates and report
on settings for the signal converter.
If components are supplied separately, or in the case of a “mixed“ installation, the signal
converter must be set to the DN size and GK / GKL of the sensor; see Sect. 4.

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Construction of the various housing versions

IFC 300 C (compact) and


IFC 300 F (remote)

3 The terminal compartments are accessible


after unscrewing cover 2
(and 5, for F Version only).
4
1 Cover, electronics compartment
2 Cover, terminal compartment for
power supply and inputs/outputs
2 3 Cable entry for power
4 Cable entry for inputs/outputs
1
8 for F Version only (remote)
5 Cover, sensor terminal compartment
5 6 Cable entry for field current cable
7 Cable entry for signal cable
6 9 8 Attachment plate for wall or pipe mounting
7
9 Locking screw for cover of
sensor terminal compartment(5)
The display of the IFC 300 C and IFC 300 F can be turned in steps of 90°.
To do this, unscrew the cover of the electronics compartment and remove the two metal clips to the left and
right of the display using a screwdriver or similar tool. The display between the metal clips can then be pulled off
and re-inserted in the required position. Before pushing the clips together with the display into the electronics
compartment, make sure not to kink the display´s flat ribbon cable more than absolutely necessary. Replace
cover and tighten down by hand.
Cover threads to be protected from dirt and well greased at all times;
particularly important for hazardous-duty (Ex) versions!

IFC 300 W (remote)

1 1 Cover, electronics compartment


2 Cover for the three separate terminal
3 compartments for power, sensor connection
and inputs/outputs
2
3 Locking screw, 1/2 turn left/right
to open/close cover (2)
4 Safety lever to open cover (1)
5 Sensor terminal compartment,
1 open separate cover
6 Terminal compartment, outputs/inputs
7 Power terminal compartment,
4 open separate shock-hazard protection cover
5 6 7 8 Entry fitting for signal cable
9 Entry fitting for field current cable
10 Two cable entries for outputs/inputs
11 Cable entry for power supply
8 9 10 11
11 / 2006 7309703200 7
1.2 Connection to power for IFC 300 versions C, F and W

PLEASE NOTE !
Degree of protection IP 65 and 67 to IEC 529 / EN 60529, equivalent to NEMA 4 / 4X and 6,
dependent on the version.
Rated values: The housings of the flowmeters, which are designed to protect the electronic
equipment from dust and moisture, should be kept well closed at all times. Creepage
distances and clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2.
Supply circuits are designed for overvoltage category III and the output circuits for overvoltage
category II.
Fuse protection, disconnecting device: Fuse protection (IN ≤ 16 A) for the infeed power circuit,
and also a disconnecting device (switch, circuit breaker) to isolate the signal converter must be
provided.

100-230 Volt AC (tolerance range -15% / +10%)


Note the data on the nameplate, power supply voltage and frequency range (50 - 60 Hz).
The protective ground conductor PE of the power supply must be connected to the separate
terminal in the terminal compartment of the signal converter.
Connection diagrams I - II for the power supply and the electrical connection between flow
sensor (primary head) and signal converter: see Sect. 1.3.6.

12 - 24 Volt DC (tolerance range -25% / +30%)


Note the data on the instrument nameplate!
For reasons to do with the measurement process, connect a functional ground FE to the
separate U-clamp terminal in the terminal compartment of the signal converter.
When connecting to functional extra-low voltages, provide a facility for protective separation
(PELV) (VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national regulations).
Connection diagrams I - II for the power supply and the electrical connection between flow
sensor and signal converter: see Sect. 1.3.6.

Connection to power (applies to all versions / housing versions)

Power consumption
• for AC = 22 VA
• for DC = 12 W

AC: 100 - 230 V (-15% / +10%) PE N L

DC: 12 - 24 V (-25% / +30%) FE L- L+


The power terminals in the terminal compartments are protected by additional
hinged lids against accidental contact.
Warning: Signal converter must be properly grounded to avoid personnel
shock hazard. All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases, read the special “Ex“ operating
instructions without fail!

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1.3 Electrical connection of remote sensors (primary heads)
1.3.1 General information on signal cables A and B and field current cable C
Proper functioning is ensured by the KROHNE signal cables A and B with double or
triple foil shielding.
However, when other signal cables are used, please note the following electrical data!
Electrical safety to EN 60811 Test voltage
(low-voltage directives) Signal wire / inner shield 500 V
or equivalent national standards. Signal wire / signal wire 1000 V
Capacitance of signal wire Signal wire / outer shield 1000 V
wire / wire < 50 pF/m or 15 pF/ft Twisting of signal wires
wire / shield < 150 pF/m or 45 pF/ft minimum 10× per meter or 3× per feet,
Isolation resisance >100 GΩ × km or >60 GΩ × mile important when screening magnetic fields
Voltage rating < 24 V / Current rating < 100 mA
Lay signal cables as a fixed installation, underwater and underground laying possible.
Connection of shields: - inner (1) via drain wire to normal connecting terminal
- outer (60) via braid to U-clamp terminal
Insulating material is flame-retardant to EN 50625-2-1,IEC 60322-1.
The low-halogen, unplasticized signal cables remain flexible at low temperatures.
Signal cable A (type DS 300), with double shielding
1 Stranded drain wire, inner shield,
1.0 mm² Cu / AWG 17 (not insulated, bare)
10 Inner shield (see stranded drain wire 1)

2 Insulated conductor, 0.5 mm² / AWG 20 (marking = 2)


3 Insulated conductor, 0.5 mm² / AWG 20 (marking = 3)

6 Stranded drain wire, outer shield,


0.5 mm² Cu / AWG 20 (not insulated, bare)
60 Outer shield (see stranded drain wire 6)
Outer sheath, dia. approx. 8 mm / 0.3” (marking = DS 300)

Signal cable B (type BTS 300) with triple shielding (bootstrap line)
1 Stranded drain wire, inner shield,
1.0 mm² Cu / AWG 17 (not insulated, bare)
10 Inner shield (see stranded drain wire 1)
2 Insulated conductor, 0.5 mm² / AWG 20 (marking = 2)
20 Stranded drain wire for individual shield of conductor 2
3 Insulated conductor, 0.5 mm² / AWG 20 (marking = 3)
30 Stranded drain wire for individual shield of conductor 3

6 Stranded drain wire, outer shield,


0.5 mm² Cu / AWG 20 (not insulated, bare)
60 Outer shield (see stranded drain wire 6)
Outer sheath, dia. approx. 12 mm / 0.5“ (marking = BTS 300)
In the bootstrap method, the individual shields (20 and 30) are always controlled by the signal converter
to exactly the same voltage that is present at signal wires (2 and 3). Because for that reason there is no
voltage difference between the individual shields (20 and 30) and the signal wires (2 and 3), no current
flows via the line capacitances between 2 / 20 or 3 / 30. The line capacitance is apparently “zero“.
This allows greater cable lengths when the electrical conductivity of the process product is low.

Field current cable C


Cross-section dependent on required length of cable, see Table in Sect. 1.3.3.

11 / 2006 7309703200 9
1.3.2 Stripping (preparation) of signal cables A and B
Please note: Customer-supplied materials
• The figures in tables and drawings W Insulation tubing (PVC),
identify the shields, dia. 2.0-2.5 mm / approx. 0.1”
stranded drain wires and wires of signal X Heat-shrinkable tubing or cable sleeve
cables A and B, see Sect. 1.3.1. Y Wire end ferrule to DIN 41 228: E 1.5-8
• The following tables and drawings indicate Z Wire end ferrule to DIN 41 228: E 0.5-8
the dimensions (a - d) for stripping the
signal cables.

Signal cable A ( Typ DS 300) Signal cable B (Typ BTS 300)


approx. Length in mm / inch approx. Length in mm / inch
dimen- Sensor Signal converter dimen- Sensor Signal converter
sion IFC 300 F IFC 300 W sion IFC 300 F IFC 300 W
a 60 / 2.4“ 90 / 3.5“ 90 / 3.5“ a 60 / 2.4“ 90 / 3.5“ 90 / 3.5“
b 10 / 0.4“ 10 / 0.4“ 10 / 0.4“ b 10 / 0.4“ 10 / 0.4“ 10 / 0.4“
c 8 / 0.3“ 8 / 0.3“ 8 / 0.3“ c 8 / 0.3“ 8 / 0.3“ 8 / 0.3“
d - 25 / 1.0“ 25 / 1.0“
60 connect connect do not 60 connect connect do not
connect connect
20 / 30 do not connect only
connect in the IFC 300

Signal cable A (type DS 300), with double shielding


a

Signal cable A
c b bending radius
≥ 50 mm / ≥ 2.0”

Z
Y W
Z
2 1 3 60 (Slip shield over outer sheath
and connect up.)

Signal cable B (type BTS 300), with triple shielding (bootstrap)


a
d Signal cable B
c b bending radius
W 30 ≥ 50 mm / ≥ 2.0”
Z
Z X
Y W
Z X
Z W 20 2 3 1 60 (Slip shield over outer sheath
and connect up.)

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1.3.3 Type, length and preparation of the field current cable C
Length and cross-section, field current cable C
Length Cross-section AF (Cu) Cu = copper cross-section
0 – 150 m 0 - 500 ft 3 x 0.75 mm² Cu 3 x AWG 18
150 – 300 m 500 - 1000 ft 3 x 1.50 mm² Cu 3 x AWG 14
300 – 600 m 1000 - 2000 ft 3 x 2.50 mm² Cu 3 x AWG 12
For the IFC 300 W the terminals are designed for the following cable cross-sections:
• flexible cable: ≤ 1.5 mm² / ≤ AWG 14
• solid cable: ≤ 2.5 mm² / ≤ AWG 12

Preparation

90 mm / 3.5“
Field current
cable C
10 mm bending radius
e 0.4“ 50 mm / 2“

Only if using a shielded


Wire end ferrules, field current cable: cut back, slip
Size and dimension e shield over the outer sheath and
dependent on dia. of cable connect up only in the sensor
connection box.

1.3.4 Grounding of sensors (primary heads)


The sensor must be properly connected to ground.
The grounding cable should not transmit any interference voltages.
Do not use the grounding cable to connect more than one device to ground.
In hazardous areas, grounding is used at the same time for equipotential bonding. Special
grounding instructions are contained in the “Ex-installation instructions“, which are only
supplied together with hazardous-duty equipment.
The sensors are connected to ground by means of a functional grounding conductor FE.
Special grounding instructions for the various sensors are contained in the separate installation
instructions for the sensors.
These instructions also contain detailed descriptions on how to use grounding rings and how to
install the sensors (primary heads) in metal or plastic pipes or in pipes which are coated on the
inside.

Warning: The signal converter must be properly grounded to avoid personnel


shock hazard. All diections, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases, read the special “Ex“ operating
instructions without fail.

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1.3.5 Length of signal cable
max. distance between signal converter and sensor (primary head)
Abbreviations and explanatory notes
for the following table, diagram and connection diagrams
A Signal cable A / type DS 300, double shielding, max. length: see diagram below
B Signal cable B / type BTS 300, triple shielding, max. length: see diagram below
C Field current cable, cross-section and length: see Sect. 1.3.3
σ Electrical conductivity of process liquid
Sensor Meter size Min. elec. - Curve for signal cable
primary head
conductivity A
DN mm inches µS / cm DN mm
3
OPTIFLUX 1000 F 10 - 150 /8 - 6 5 A1 B2
OPTIFLUX 2000 F 25 - 150 1 - 6 20 A1 B3
200 - 2000 8 - 80 20 A2 B4
1 1
OPTIFLUX 4000 F 2.5 - 6 /10 - /6 10 - B1
3
10 150 /8 - 6 1 A1 B3
200 - 2000 8 - 80 1 A2 B4
1
OPTIFLUX 5000 F 2.5 /10 10 - B1
1 1
4 - 15 /6 - /2 5 - B2
25 - 100 1 - 4 1 A1 B3
150 - 250 6 - 10 1 A2 B4
1 1
OPTIFLUX 6000 F 2.5 - 15 /10 - /2 10 - B1
25 - 150 1 - 6 1 A1 B3

3000
max. cabel length [m]

max. cabel length [ft]

300

30

electrical conductivity [µS/cm]


Please note !
For process temperatures above 150°C, special cables and a through-box ZD
are required. Optionally available, incl. modified circuit diagrams.

12 7309703200 11 / 2006
1.3.6 Connection diagrams (I and II) for power supply and sensors
Important notes for connection diagrams PLEASE NOTE !
Warning: Signal converter must be properly grounded to avoid personnel shock hazard.
All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases, read the special “Ex“ operating
instructions without fail!
The figures in brackets identify the shields, stranded drain wires and cores of signal
cables A + B, see sectional drawings of signal cables in Sect. 1.3.1.
Electrical connection to VDE 0100 “Regulations governing heavy-current installations with line
voltages up to 1000 V“
Power supply 12 - 24 V DC: Functional extra-low voltage with safety separation
(PELV) to VDE 0100/VDE 0106 and/or IEC 364/IEC 365,
or equivalent national regulations.
Systems used in hazardous areas are subject to special regulations concerning electrical
connections (see separate manual).
Terminal 4 / 40: assigned only when sensors have 4 electrodes (special version)
PE = protective conductor FE = functional ground

I Signal cable A / Type DS 300

Power consumption
• for AC = 22 VA
• for DC = 12 W

* These two cable


terminals are not
provided in the housing
of the IFC 300 W,
therefore, do not connect
up the outer shield of
cables A and C!

Sensor / primary head

11 / 2006 7309703200 13
For IFC 300 F !
• IFC 300 F has separate terminal compartments for power supply,
flow sensor and for outputs and inputs.
• Connect the two overall shields for signal cables A and B in the sensor outlet box and
in the signal converter-sensor terminal compartment:
inner shield (10) by way of the stranded drain wire (1), and
outer shield (60) by way of the braid.
• There should be no difference in potential between the sensor and the housing
of the signal converter!
For IFC 300 W !
• IFC 300 W has 1 cover for the separate terminal compartments for power supply, sensor and
for outputs and inputs. The power terminal compartment has an additional hinged flap for
shock-hazard protection.
• The outer overall shield (60) of signal cables A and B can only be connected up in the sensor
outlet box!

II Signal cable B / Type BTS 300

Power consumption
• for AC = 22 VA
• for DC = 12 W

* These two cable


terminals are not
provided in the housing
of the IFC 300 W,
therefore, do not
connect up the
outer shield of
cables B and C!

Sensor / primary head

14 7309703200 11 / 2006
2 Electrical connection: outputs and inputs

2.1 Important information for outputs and inputs PLEASE NOTE !


The output / input groups are galvanically separated from each other and from all other
input and output circuits.
Active mode: The signal converter supplies the power for operation (activation) of
receiver instruments; observe max. operating data.
Passive mode: Operation (activation) of receiver instruments requires an external power
supply (Uext); observe max. operating data.
Connection diagrams of outputs and inputs are shown in Sect. 2.7.
For operating data of outputs and inputs, refer to Sect. 2.7 and 5.1.

2.2 I / O assemblies for the outputs and inputs


IFC 300 is available with a choiceof output/input assemblies:
The Basic I/O has one mA, one pulse and 2 status outputs. The pulse output can be set as a status
output, and one of the status outputs as a control input (see Basic I/O table).
The Modular I/O can be equipped with different output modules, depending on the task (see Modular I/O
table).
For hazardous areas, all I/O variants are available for the IFC 300 C (compact) and
IFC 300 F (remote) with terminal compartment in EEx - d (flameproof enclosure) or
EEx - e (increased safety) protection.
The Bus - System I/O allows intrinsically safe and non-intrinsically safe bus interfaces in combination
with further modules (see Bus - System I/O table).
The last 3 places of the CG No. indicate the assigned terminals,
see examples below.
Abbreviations used are explained in the small table on the next but one page.

Examples of CG No. to identify the electronic module and the I/O variants:

CG30* _ _ 4 _ _ (see sticker inside cover of terminal compt)

General type designation 2nd option module for terminal B


Power 1st option module for terminal A
Display version I/O version identified by this place
(here: Modular I/O), fixed assignment of terminals C+D
(according to the 1st place of the CG No.)

CG No. (examples)
CG 300 11 100 100-230 V AC & Standard Display / Basic I/O:
Ia or Ip & Sp/Cp & Sp & Pp/Sp
(see Tabele and Nameplate on the next page)

CG 300 11 7FK 100-230 V AC & Standard Display / Modular I/O:


Ia & Pn/Sn and option module PN/SN & CN
(see Tables on the next but one page)

CG 300 81 4EB 24 V DC & Standard Display / Modular I/O:


Ia & Pa/Sa and option module Pp/Sp & Ip
(see Tables on the next but one page)

11 / 2006 7309703200 15
Fixed, unalterable I/Os (input/output versions)
Terminals
I/Os CG-No. D- D C- C B- B A- A A+

Basic 1 0 0 Ip + HART®
P p / Sp Sp / C p
Standard Sp or (reverse term.)
(changeable) (changeable)
Ia + HART®

EEx - i 2 0 0 PN / SN NAMUR
Ia + HART® active
Option (changeable)
3 0 0 PN / SN NAMUR
Ip + HART® passive
(changeable)
2 1 0 PN / SN NAMUR PN / SN / CN NAMUR
Ia + HART® active Ia
(changeable) (changeable)
3 1 0 PN / SN NAMUR PN / SN / CN NAMUR
Ip + HART® passive Ia
(changeable) (changeable)
2 2 0 PN / SN NAMUR PN / SN / CN NAMUR
Ia + HART® active Ip
(changeable) (changeable)
3 2 0 PN / SN NAMUR PN / SN / CN NAMUR
Ip + HART® passive Ip
(changeable) (changeable)

PA - Bus D 0 0 Term PA- Term PA+ Term PA- Term PA+


PROFIBUS FISCO Device FISCO Device
(EEx-i) D 1 0 Term PA- Term PA+ Term PA- Term PA+ PN / SN / CN NAMUR
Ia
Option FISCO Device FISCO Device (changeable)
D 2 0 Term PA- Term PA+ Term PA- Term PA+ PN / SN / CN NAMUR
Ip
FISCO Device FISCO Device (changeable)

FF - Bus E 0 0 Term V/D- Terrm V/D+ Term V/D- Terrm V/D+


Foundation FISCO Device FISCO Device
Field-Bus E 1 0 Term V/D- Terrm V/D+ Term V/D- Terrm V/D+ PN / SN / CN NAMUR
Ia
(EEx-i) FISCO Device FISCO Device (changeable)
Option E 2 0 Term V/D- Terrm V/D+ Term V/D- Terrm V/D+ PN / SN / CN NAMUR
Ip
FISCO Device FISCO Device (changeable)

Nameplate inputs/outputs

Example of CG No., here:


BASIC I/O

16 7309703200 11 / 2006
Alterable I/Os (input/output versions)
• The grey boxes denote freely selectable option modules for terminals A and B.
• Terminal A+ functions only for the Basic I/O.
• For hazardous areas, all I/O variants for IFC 300 C and IFC 300 F are available with
terminal compartment in EEx - d (flameproof enclosure) or EEx - e (increased safety) protection.

Terminals
I/Os CG-No. D- D C- C B- B A- A A+

Modular 4 _ _ P a / Sa max. 2 option modules for


Ia + HART® active
Option (changeable) term. B + A: Ia or Pa / Sa or Ca
8 _ _ Pa / Sa max. 2 option modules for
Ip + HART® passive
(changeable) term. B + A: Ip or Pa / Sa or Ca
6 _ _ P p / Sp max. 2 option modules for
Ia + HART® active
(changeable) term. B + A: Ia or Pp / Sp or Cp
B _ _ P p / Sp max. 2 option modules for
Ip + HART® passve
(changeable) term. B + A: Ip or Pp / Sp or Cp
7 _ _ PN / SN NAMUR max. 2 option modules for
Ia + HART® active
(changeable) term. B + A: Ia or PN / SN or CN
C _ _ PN / SN NAMUR max. 2 option modules for
Ip + HART® passve
(changeable) term. B + A: Ip or PN / SN or CN

PA - Bus D _ _
Term Term Term max. 2 option modules for
PROFIBUS Term PA+
PA- PA- PA+ term. B + A: Ia or Pa / Sa or Cp
Option

FF - Bus E _ _
Term Terrm Term Terrm max. 2 option modules for
Foundation Field-Bus V/D- V/D+ V/D- V/D+ term. B + A: Ia or Pa / Sa or Cp
Option

DP - Bus F _ 0 max. 1 option


PROFIBUS module for
Option RxD/TxD RxD/TxD Termin. RxD/TxD RxD/TxD Termin. term. A:
N P N N P P see table
below for
selection

Option modules
Abbreviation Description Ident
for CG No.
Ia Active current output A
Ip Passive current output B
Pa / Sa Active pulse, frequency, status output or limit switch C
Pp / Sp Passive pulse, frequency, status output or limit switch E
PN / SN Pulse, frequency, status output or limit switch to NAMUR F
Ca Active control input G
Cp Passive control input K
CN Control input to NAMUR H
- No module installed 8
- No further module possible 0

11 / 2006 7309703200 17
2.3 Current output

• Depending on the version, the outputs and inputs to be connected passively or


actively and / or to NAMUR EN 60947-5-6! The tables in Sect. 2.2 show which
I/O version and which inputs and outputs are installed in your signal converter,
see also the sticker inside the cover of the terminal compartment.

All current outputs are galvanically separated from each other and from all other circuits.

Depending on the version, up to 3 current outputs in parallel can be built in, one always with
®
HART communication (except for Foundation Fieldbus and PROFIBUS).

Factory-set data and functions are given in the enclosed report on settings.

All operating data and functions are settable, see Sect. 4.4.

Passive mode external power supply Uext ≤ 32 V DC bei I ≤ 22 mA


Active mode load impedance RL ≤ 1 kΩ at I ≤ 22 mA
(not applicable to EEx-i, see separate Ex – operating instructions)

Self-monitoring - interruption of mA loop or


- load impedance too high in mA loop

Error message via status output (see Fct. C 2.x.01).

Current value for error identification adjustable, see Fct. C 2.x.03 (current output).

Range change, automatically by status output or manually by control input, see Sect. 4.4, Fct. C
2.x.11 and C 2.x.12 (for current output) and Fct. C 2.x.01 (for status output or control input).
Setting range threshold between 5 - 80% of Q100%, ± 0 - 5% hysteresis
(appropriate ratio from low to high range of 1:20 to 1:1.25).
The active range is signalled via a status output.

Forward / reverse flow measurement (F/R mode) is possible, see Fct. C 2.x.07 (current output)
and Fct. C 2.x.01 (status output).

Connection diagrams, see Sect. 2.7

Warning! All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases, read the special “Ex“
operating instructions without fail!

18 7309703200 11 / 2006
2.4 Pulse and frequency output

• Depending on the version, outputs and inputs to be connected passively or


actively and/or to NAMUR EN 60947-5-6. The tables in Sect. 2.2 show which
I/O version and which inputs and outputs are installed in your signal converter.
See also the sticker inside the cover of the terminal compartment.
• The pulse or frequency output can be set under Fct. C 2.1 Hardware.

All pulse / frequency outputs are galvanically separated from all other circuits and from each
other.

Depending on the version, several pulse / frequency outputs can be installed in parallel.

Factory-set data and functions will be found in the enclosed report on factory settings.

All operating data and functions are adjustable, see Sect. 4.4.

Passive mode requires external power source: Uext ≤ 32V DC Uo 1.5V @ 10 mA:
I ≤ 20 mA at f ≤ 10 kHz (overflow up to fmax ≤ 12 kHz)
I ≤ 100 mA at f ≤ 100 Hz
Active mode uses internal power source: Unom 24 V DC Uo 1.5V @ 10 mA
I ≤ 20 mA at f ≤ 10 kHz (overflow up to fmax ≤ 12 kHz)
I ≤ 100 mA at f ≤ 100 Hz
NAMUR mode passive to EN 60947-5-6, f ≤ 10 kHz, fmax ≤ 12 kHz

Scaling Frequency output: in pulses per unit time (e.g. 1000 pulses/s at Q100%
Pulse output: in pulses per unit volume (e.g. 100 pulses/m³).

Pulse width symmetrical, pulse duty factor 1:1, independent of output frequency,
automatic, with fixed pulse width, duty factor approx. 1:1 at Q100%, or
pulse width von 0.01-2 s adjustable as required for correspondingly low
output frequency.

Forward / reverse flow measurement (F/R mode) is possible, see Fct. C 2.x.06 or 07 Polarity
(frequency/pulse output) and Fct. C 2.x.01 Mode (status output).

Connection diagrams see Sect. 2.7

Warning! All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases,
read the special “Ex“ operating instructions without fail!

11 / 2006 7309703200 19
2.5 Status output and limit switches

• Depending on the version, the outputs and inputs to be connected passively or


actively and/or to NAMUR EN 60947-5-6! The tables in Sect. 2.2 show which
I/O version and which inputs and outputs are installed in your signal converter.
See also the sticker inside the cover of the terminal compartment.
• Status output or limit switch can be set under Fct. C 2.1 Hardware.

All status outputs / limit switches are galvanically separated from all other circuits and from
each other.

Depending on the version, several status outputs / limit switches can be installed in parallel.

The output stages of the status outputs / limit switches in simple active or passive mode act
in the same way as relay contacts and can be connected with any polarities.

Factory-set data and functions are given in the enclosed report on settings.

All operating data and functions are adjustable, see Sect. 4.4.

Passive mode requires external power source:


Uext ≤ 32V DC: Uo 1.5V @ 10 mA I ≤ 100 mA
Active mode uses the internal power supply:
Unom 24 V DC Uo 1.5V @ 10 mA: I ≤ 100 mA
NAMUR mode passive in conformity with EN 60947-5-6

Status output (adjustable to following operating states, see, Fct. C 2.x.01):


- Application error - output A Fct. C 2.x.02 appears only
- Out of specification - output B when output A - D set under
- Error in device - output C Fct. C 2.x.01:
- Polarity, flow (F/R mode/measurement) - output D
- Overrange, flow - off - sign
- Counter 1 preset value - overrange
- Counter 2 preset value - automatic range
- Empty pipe

Limit switches (adjustable to following operating states, see Fct. C 2.x.01):


- Flow velocity - Conductivity
- Volume flow - Coil temperature
- Mass flow
- Setting of limit value and hysteresis Fct. C 2.x.02
- Polarity of measured value Fct. C 2.x.03
- Time constant Fct. C 2.x.04

Connection diagrams, see Sect. 2.7

Warning! All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases,
read the special “Ex“ operating instructions without fail!

20 7309703200 11 / 2006
2.6 Control input

Depending on the version, the outputs and inputs to be connected passively,


actively and/or to NAMUR EN 60947-5-6. The tables in Sect. 2.2 show
which I/O version and which inputs and outputs are installed in your signal converter.
See also the sticker inside the cover of the terminal compartment.

All control inputs are galvanically separated from all other circuits and from each other.

Depending on the version, two control inputs can be installed in parallel.


If two are installed, these have to be set to different functions.

In the passive mode, the control inputs can be operated with any polarity.

Factory-set data and functions are given in the enclosed report on settings.

All operating data and functions are adjustable, see Sect. 4.4.

Passive mode requires external power source:


Uext ≤ 32V DC: Uon 19 V DC Uoff 2.5 V DC
Active mode uses the internal power supply:
Unom 24 V DC Inom 16 mA
NAMUR mode to EN 60947-5-6
(Control input active in accordance with NAMUR EN 60947-5-6:
open-circuit and short-circuit monitoring to EN 60947-5-6 (NAMUR) can only be done
from the infeeding device. Due to the principle involved, only monitoring of control
input CN takes place in the signal converter.)

Status output (adjustable to following operating states, see Fct. C 2.x.01):


- off - zero output + stop Cnt. (not display)
- stop all counters - all outputs zero (not display, not counters)
- stop counter 1 or 2 - output A, B, C or D zero
- reset all counters - hold all outputs (not display, not counters)
- reset counter 1 or 2 - hold output A, B, C or D
- error reset - range change

Connection diagrams, see Sect. 2.7

Warning! All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases,
read the special “Ex“ operating instructions without fail!

11 / 2006 7309703200 21
Notes

22 7309703200 11 / 2006
2.7 Connection diagrams of outputs and inputs

• Please note: Depending on the version, connect the outputs and inputs passively,
actively and/or to NAMUR EN 60947-5-6.

• The tables in Sect. 2.2 show which I/O version and which outputs and inputs
are installed in your signal converter. Please note the operating data!

• The following connection diagrams and operating data do not apply to


hazardous-duty equipment (EEx); refer to separate operating instructions for
such equipment.

• Active mode: The IFC 300 supplies the power for operating (driving) the
receiver instruments; note max. operating data.

• Passive mode: An external power source (Uext) is required to operate (drive) the
receiver instruments.

• All groups are galvanically separated from each other and from all other input
and output circuits.

• Terminals that are not used should not have any conductive connection to other
electrically conductive parts.

Ia Ip Current output active or passive


Pa Pp Pulse / frequency output active or passive
PN Pulse / frequency output passive to NAMUR EN 60947-5-6
Sa Sp Status output / limit switch active or passive
SN Status output / limit switch passive to NAMUR EN 60947-5-6
Ca Cp Control input active or passive
CN Control input active to NAMUR EN 60947-5-6:
open-circuit and short-circuit monitoring in accordance with EN 60947-5-6 (NAMUR) can
only be done from the infeeding device. Due to the principle involved, only monitoring of
control input CN takes place in the signal converter.

Milliammeter
0 - 20 mA or 4 - 20 mA and others
Counter
• electronic (EC) or
• electromechanical (EMC)

Button, N/O contact or similar

DC voltage source (Uext)


external power supply, any connection polarity

DC voltage source (Uext)


+ Connection polarity as shown in the diagrams

Warning! All directions, operating data and connection diagrams do not apply to
devices used in hazardous areas; in such cases,
read the special “Ex“ operating instructions without fail!
11 / 2006 7309703200 23
Basic I / O Connection diagrams 1 - 5

1 Current output 2 Current output


active Ia HART® passive Ip HART®

I ≤ 22 mA I ≤ 22 mA
RL ≤ 1 kΩ Uext ≤ 32 V DC

HART® HART®
connection connection
to Diagr. 16 to Diagr. 17
3 Pulse / frequency output 4 Status output / limit switch
passive Pp passive Sp

f ≤ 10 kHz: I ≤ 20 mA R = 1.2 kΩ / 0.5 W, U0 1.5 V @ 10 mA


f ≤ 100 Hz: I ≤ 100 mA only necessary
when using Uext ≤ 32 V DC
U0 1.5 V @ 10 mA electronic totalizer I ≤ 100 mA
Uext ≤ 32 V DC with internal
resistance of
Ri > 5 kΩ X = terminals B or D

can also be set as status output, in which case


electrical connection is acc. to Diagram 4

5 Control input
passive Cp

Uon > 19 V DC
Uoff < 2.5 V DC

Uext ≤ 32 V DC
I0 16 mA @ 24 V

can also be set as status output, in which case


electrical connection acc. to Diagram 4

24 7309703200 11 / 2006
Modular I/O and Bus I/O Connection diagrams 6 - 15
X marks the terminals A, B, C or D, depending on the version of the IFC 300,
see tables in Sect. 2.2.

For electrical connection of the Bus Systems, please consult the separate manuals for
Foundation Fieldbus, PROFIBUS PA oder DP.

6 Current output active Ia ( HART® ) 7 Current output passive Ip ( HART® )

I ≤ 22 mA I ≤ 22 mA
RL ≤ 1 kΩ Uext ≤ 32 V DC

Please note: Only the current output module for terminals C / C-


has HART capability, see Diagrams 16 and 17!

8 Pulse / frequency output active Pa 9 Pulse / frequency output passive Pp

f ≤ 10 kHz: I ≤ 20 mA f ≤ 10 kHz: I ≤ 20 mA R = 1.2 kΩ / 0.5 W,


f ≤ 100 Hz: I ≤ 100 mA f ≤ 100 Hz: I ≤ 100 mA only necessary when
using electronic
U0 1.5 V @ 10 mA U0 1.5 V @ 10 mA totalizer with internal
resistance of
Unom 24 V DC Uext ≤ 32 V DC Ri > 5 kΩ

10 Status output / limit switch 11 Status output / limit switch


active Sa passive Sp

U0 1.5 V @ 10 mA U0 1.5 V @ 10 mA

I ≤ 100 mA Uext ≤ 32 V DC
Unom 24 V DC I ≤ 100 mA

11 / 2006 7309703200 25
12 Control input active Ca 13 Control input passive Cp

Inom 16 mA Uon > 19 V DC


Uoff < 2.5 V DC
Unom 24 V DC
Uext ≤ 32 V DC
Inom 16 mA

14 Pulse, frequency and status output / limit switch passive PN / SN


to NAMUR EN 60947-5-6

Switching amplifier to
NAMUR with internal
voltage source

15 Control input active CN


to NAMUR EN 60947-5-6

Error

Signal

26 7309703200 11 / 2006
HART® Circuit diagrams 16 - 17

• In the Basic I/O, the current output at terminals A+ / A- / A is always HART capable!
• In the Modular I/O, only the current output module for terminals C / C - is HART-
capable!

®
16 Ia HART connection active

only with Basic I/O terminals A+ / A

only with Modular I/O terminals C / C-

to HART Communicator

R ≥ 230 Ω

®
17 Ip HART connection passive

only with Basic I / O terminals A / A-

only with Modular I/O terminals C / C-

to next HART® device

to HART Communicator

I: I0% = 4 mA
Multidrop I: Ifix = 4 mA
Uext ≤ 32 V DC R ≥ 230 Ω

11 / 2006 7309703200 27
3 Start-up
Before connecting to power, please check that the system has been correctly installed in
accordance with Sect. 1 and 2.

The flowmeter, comprising sensor (primary head) and signal converter, is delivered in ready-to-
operate condition. All operating data have been factory-set according to your order
specifications, see supplied report on settings.

After switching on the power, a self-test is carried out,


after which the flowmeter immediately starts flow measurements and the display
indicates the current measured values.
st nd
Alternating between the 1 and 2 measured value window and – if provided - the list of status
messages is carried out by actuating key ↑ or ↓. Possible status messages, their meaning and
possible cause are listed in the Status Table in Sect. 4.8.

The display of the IFC 300 C and IFC 300 F can be turned in steps of 90°.
Unscrew the cover of the electronic compartment and remove the two metal clips to the left
and right of the display using a screwdriver or similar tool. The display between the metal clips
can then be pulled off and re-inserted in the required position. Before pushing the clips
together with the display into the electronic compartment, make sure not to kink the display`s
flat ribbon cable more than absolutely necessary.
Replace cover and tighten by hand.

Cover threads to be protected from dirt and well greased at all times;
This is particularly important for hazardous-duty (Ex) versions.

28 7309703200 11 / 2006
4 Operator control of the signal converter
4.1 Display, operating and control elements
1 Graphics display, backlit (white)

5 2 1st and 2nd display line to indicate different


measured variables,
7 6 shown here in large format for only one
measured variable
2 3 3rd display line, shown here as bar graph
3 1 4 Optical keys for operating the signal con-
verter without opening the housing
5 Blue bar indicates …
• the tag no. in the measuring mode
4 • the menu/ function name in the setting mode
9 6 X indicates actuation of a key

8 indicates IR transmission in operation; the


4 optical keys then have no function
7 signals a status message
in the status list
8 Socket for connection to the
KROHNE GDC bus
9 Optical interface for wireless transfer of data
(input / output)

• Display –
for selection of menu and functions
1 indicates status messages, if any
2 Marker indicates position in the menu/function lists
3 Higher-level menu (with No. in Setup Menu only)
4 Indicate beginning and end of menu/function lists
5 Current menu, open with →
6 Not indicated in Menu Mode
7 Next selectable menu

• Display – 8 Current menu/function (with No. only in Setup Menu)


for setting of data, functions, etc. 9 Indicator for factory settings
10 Factory setting (for info only, unalterable)
of current (sub-) function to be changed
11 Current (sub-) function, open with →
12 Currently set value, unit or function (when selected,
shown as white characters on blue background)
13 Indicator for allowable range of values
14 Allowable range of values, only in case of numerical
• Display after data, functions, etc. values or next function
have been changed
15 Indicator for changing a (sub-) function;
allows simple check of changed data when scrolling
through the (sub-) function lists.

11 / 2006 7309703200 29
4.2 Function of keys
Keys Meas. mode Menu mode Function mode Data mode
▼ Alternate between Select menu Select function or Blue cursor …
▲ display measured value (sub) function • change number
pages 1 + 2 and status • change unit
list(s), if provided • change property
• change decimal point
> Switch from measuring Entry into selected Entry into displayed, For numerical values,
mode to menu mode, menu displayed, selected function or move cursor (blue) one
st
press key for 2.5 s, then 1 function of subfunction place to the right
then “Quick-Start“ menu displayed
menu displayed
↵ - Return to measuring Press 1 - 3 times, Return to function or
mode, preceded by return to menu subfunction with
query whether mode with data acceptance of data
changed data to be acceptance
accepted
Esc - - Return to menu Return to function or
mode without data subfunction without
(> ▲)
acceptance data acceptance

Time-out function Mounting: GDC IR - Interface

• in Operator Control mode


After 5 minutes without key op.,
return to meas. mode, without
acceptance of prev. changed data.

• in Test Menu mode


after 60 minutes without key op.,
return to meas. mode without
acceptance of prev. changed data.
> ▲
LED

• with GDC IR-Interface mode


After the IR-Interface has been activated
in Fct. 4.7.06, the interface must be
correctly positioned and affixed with the
suction cups on the pane of the housing Optical IR-Interface for PC-supported
within 60 seconds. communication with the signal converter;
adapter for the optical interface option:
see Sect. 4.4, Fct. 4.7.06.

Please note: The operating point of the 4 optical keys is located directly behind the glass
pane. The most reliable way is to actuate the keys perpendicular to the front. Actuation
from the side can lead to inadvertent wrong operation.

30 7309703200 11 / 2006
4.3 Structure of KROHNE program for EMFs
Select Set
Measuring mode Select function and/or subfunction
menu data

↵ > actuate for 2.5 s

HART Profibus
A Quick A1 Language Language
setup A2 Tag Tag
A3 Reset Reset
A4 Analog outputs Station address
A5 Digital outputs -
A6 GDC IR interface GDC IR interface

B Test B1 Simulation Simulation


B2 Actual values Actual values
B3 Information Information

C Setup C1 Process C1.1 Calibration C1.1 Calibration


input C1.2 Filter process inp. C1.2 Filter process inp.
C1.3 Self test C1.3 Self test
C1.4 Information C1.4 Information
C1.5 Simulation C1.5 Simulation

C2 I/O C2.1 Hardware C2.1 Hardware


C2.x Current output X C2.x Current out put X
C2.x Frequency out X C2.x Frequency out X
C2.x Pulse output X C2.x Pulse output X
C2.x Status output X C2.x Status output X
C2.x Limit switch X C2.x Limit switch X
C2.x Control input X C2.x Control input X

C3 I/O C3.1 Counter 1 C3.1 FB2 totalizer 1


counter C3.2 Counter 2 C3.2 FB3 totalizer 2
C3.3 Counter 3 C3.3 FB4 totalizer 3

C4 I/O HART C4.1 PV is C4.1 FB1 analog inp.


C4 I/O C4.2 SV is C4.2 FB5 analog inp.
Profibus C4.3 TV is C4.3 FB6 analog inp.
C4.4 4V is C4.4 FB7 analog inp.
C4.5 FB8 analog inp.

C5 Device C5.1 Device info C5.1 Device info


C5.2 Display C5.2 Display
C5.3 1. meas. page C5.3 1. meas. page
C5.4 2. meas. page C5.4 2. meas. page
C5.5 Graphic page C5.5 Graphic page
C5.6 Special functions C5.6 Special functions
C5.7 Units C5.7 Units
C5.8 HART C5.8 Profibus
C5.9 Quick setup C5.9 Quick setup

> > >


Function of keys
in and between ▼ ▲ ▼ ▲ ▼ ▲ ▼▲ >
the columns ↵ ↵ ↵

11 / 2006 7309703200 31
4.4 Table of settable functions
• For your guidance, all menus and functions in the following tables are marked with letters and
numbers.

A Quick Setup - Level


HART Profibus
A1 Language Description as for C5.2.01 Description as for C5.2.01
A2 Tag Description as for C5.1.01 Description as for C5.1.01
A3 A3.1 Reset errors Description as for C5.6.01 Description as for C5.6.01
Reset A3.2 Counter 1 (see C3.1.06) FB2 totalizer 1 (see C3.1.04)
A3.3 Counter 2 (see C3.2.06) FB3 totalizer 2 (see C3.2.04)
A3.4 Counter 3 (see C3.3.06) FB4 totalizer 3 (see C3.3.04)
A4 A4.1 Measurement Analog outputs are in this context
Analog A4.2 Unit current outputs A, B and C,
outputs frequency outputs A, B and D, limit
A4.3 Range switches A, B, C and D and the n/a
A4.4 Low flow cut-off display page 1 line 1, if they are
A4.5 Time constant available / installed or not.

Selects the address of the device


A4 Station address n/a
at the Profibus DP interface.
A5 A5.1 Measurement Digital outputs are in this context
Digital A5.2 Pulse value unit pulse outputs A, B and D and
outputs counter 1, if they are available / n/a
A5.3 Value per pulse installed or not.
A5.4 Low flow cut-off
A6 GDC IR interface Description as for C5.6.06 Description as for C5.6.06

32 7309703200 11 / 2006
B Test - Level
CAUTION!
In this mode, outputs indicate the test values, not the measured values. Therefore, if receiver
instrumentation connected up, observe plant safety regulations!
Switch off alarms, set regulators to manual control, etc.

B1 Simulation
B1.1 Flow speed The flow speed can be simulated in this menu
Sim. flow speed Æ sim. flow speed
break exits the menu without simulation
set value opens the editor to enter the simulation value
Æ the editor is entered to enter the value to be simulated, confirm with ↵
Æ start simulation?
no exits the menu without simulation
yes starts the simulation
Æ simulating the shown flow speed
B1.2 Volume flow The volume flow can be simulated in this menu
Sim. volume flow Æ sim. volume flow
break exits the menu without simulation
set value opens the editor to enter the simulation value
Æ the editor is entered to enter the value to be simulated, confirm with ↵
Æ start simulation?
no exits the menu without simulation
yes starts the simulation
Æ simulating the shown volume flow
In the following descriptions of outputs/inputs,
"X“ stands for one of the 4 terminals A, B. C or D (B1.3 – B1.6)
B1.y Current output X Æ simulation X
B1.y Pulse output X break exits the menu without simulation
set value opens the editor to enter the simulation value
B1.y Frequency output X Æ the editor is entered to enter the value to be simulated, confirm with ↵
Æ start simulation?
no exits the menu without simulation
yes starts the simulation
Æ simulating the shown current | pulses | frequency
B1.y Control input X Æ simulation X
B1.y Limit switch X break exits the menu without simulation
set value opens the editor to enter the simulation value (on or off)
B1.y Status output X Æ the editor is entered to enter the value to be simulated (on or off)
Æ start simulation?
no exits the menu without simulation
yes starts the simulation
Æ simulating the shown status of the output / input

B2 Actual values
B2.1 Operating hours Shows the actual operating hours, exit display with ↵
B2.2 Act. flow speed Shows the actual flow speed, exit display with ↵
B2.3 Act. coil temp. Shows the actual coil temperature, exit display with ↵
B2.4 Electronic temp. Shows the actual electronics temperature, exit display with ↵
B2.5 Act. conductivity Shows the actual conductivity, exit display with ↵
The function is only seen, if the conductivity is switched on (see C1.3.01).
The conductivity measurement has to be active, before values can be
seen. The activation after switching on takes place after leaving the

11 / 2006 7309703200 33
programming mode.
B2.6 Act. electr. noise Shows the actual electrode noise, exit display with ↵
The function is only seen, if the electrode noise is switched on (see
C1.3.13). The electrode noise measurement has to be active, before
values can be seen. The activation after switching on takes place after
leaving the programming mode.
B2.7 Act. flow profile Shows the actual flow profile, exit display with ↵
The value shown should be close to zero. The function is only seen, if the
flow profile measurement is switched on (see C1.3.10). The flow profile
measurement has to be active, before values can be seen. The activation
after switching on takes place after leaving the programming mode.
B2.8 Act. coil resistance Shows the actual resistance of the field coil, exit display with ↵
This resistance is depending on the temperature of the flow sensor,
therefore there will be a difference between this value and the calibration
value Rsp20, which refers to 20°C.

B3 Information
B3.1 C number This number identifies the type of electronics, can be found on the
converter assembly sticker as well.
In the following functions, the display will show
• on the first line the ident number of the circuit board, where this function is placed
• on the second line the software of this function and
• on the third line the calibration date or the production date, if there is no calibration in this function.
B3.2 Process input Gives the information about the process input part of the electronics.
B3.3 Device Gives the information about the device part of the electronics including
the HART software (if this is a HART device).
B3.4 Display Gives the information about the user interface of the device.
B3.5 Profibus Gives the information about the Profibus interface (if this is a Profibus
device).

34 7309703200 11 / 2006
C Setup – Level
CAUTION!
When set functions and values are changed, output values and displayed values can change
abruptly. Therefore if receiver instrumentation connected up, observe plant safety regulations!
Switch off alarms, set regulators to manual control, etc.

No. Text displayed Description and settings


C1 Process input In this menu, all sensor and sensor electronic related functions are
implemented.
C1.1 Calibration In this menu, all functions related to flow sensor calibration are grouped
together.
C1.1.01 Zero calibration The zero flow value is entered
Æ calibrate zero?
break abort the function
manual opens the editor to enter a zero flow value
default reads the factory setting and opens the editor
automatic reads the actual flow as zero
Æ shows the actual zero value
C1.1.02 Size The nominal diameter of the flow sensor is selected from a table in mm
and inch units, for specials this can also be a value entry in mm.
Select from table: • DN 2.5 - 3000 mm [ = 0.1 - 120 inch ]
C1.1.03 GK selection Select: • GK + GKL • GK • GKL • GKH
GK + GKL both values can be used (linearity test)
GK only GK can be used (linearity test has no effect)
GKL only GKL is used, 125mApp active
GKH the field current is set to 250mApp, GKH is corrected
automatically
Set acc. to flow sensor’s type sticker.
C1.1.04 GK C1.1.04, -05 or -06 will appear, depending on selection in C1.1.03
C1.1.05 GKL Set value: • 0.5 ≤ value ≤ 12 (20)
Set value(s) given on type sticker of connected flow sensor.
C1.1.06 GKH
C1.1.07 Coil resistance Rsp. • xxx.xx Ohm (setting range 10 ohms < value < 220 ohms at 20°C)
C1.1.08 Calib. coil temp. The coil temperature is derived from the coil resistance – this resistance
may include for remote systems some cable resistance – this function is
meant to calibrate these and for setting this calibration to default in case
of a new flow sensor (also in a compact system).
Æ enter coil temperature
break leaving the function
default entering the default temperature (20°C)
automatic opens the editor to enter current value
Æ enter a specific value for the coil temperature (only for automatic)
Æ enter resistance
break leaving the function
default entering the value for the default temperature (20°C)
automatic the current resistance is calibrated and stored
C1.1.09 Density This value is used to calculate mass flow from volume flow (fixed value)
• x.xxxx kg/l (setting range 0.1 kg/l < value < 5.0 kg/l
equivalent to 0.8 lb/gal < value < 4.2 lb/gal)
C1.1.10 Target conductivity This is a reference value used to calibrate the conductivity measurement
on site, after the calibration, this conductivity should be measured (range
1.000 … 9999 µS/cm)

11 / 2006 7309703200 35
C1.1.11 EF electr. factor This value is used for the calculation of the conductivity from the
electrode impedance. Entering this function starts a dialog:
Æ calibrate EF?
break leaving this function
manual opens the editor to enter / change the number
default opens the editor with the factory setting entered
automatic determines an EF corresponding to the target conductivity
and opens the editor
Æ the value in the editor can be changed
• xx.xx mm (setting range 0.10 mm ≤ value ≤ 30.00 mm
equivalent to 0.004“ ≤ value ≤ 01.20 “)
C1.1.12 Number of electrodes Select: (see flow sensor’s type sticker for details)
2 electrodes no full pipe electrode is available
3 electrodes full pipe electrode but no earth electrode
4 electrodes full pipe electrode and earth electrode are available
C1.1.13 Field frequency Sets the frequency of the magnetic field in dependence of the line
frequency = line frequency × value (from following list):
4 2 1 1 1 1 1 1
• 2 • /3 • /3 • ½ • ¼ • /6 • /8 • /12 • /18 • /36 • /50
C1.1.14 Select settling Select: • Standard (fixed allocation)
(for special applications) • Manual (settling time field current) enter time manually
C1.1.15 Settling time Only available, if C1.1.14 is set to ‘manual’, time before measurements
are taken after field current has switched polarity.
• xxx.x ms (setting range 1 ms ≤ value ≤ 250 ms)
C1.1.16 Line frequency Select:
automatic the line frequency is measured, in DC systems 50Hz is
used by default
50Hz the line frequency parameter is not measured (also in AC
systems) and 50Hz is used
60Hz the line frequency parameter is not measured (also in AC
systems) and 60Hz is used

C1.2 Filter In this menu all function related to filter of the sensor electronic are
grouped together. All settings here have effect on all outputs.
C1.2.01 Limitation All flow measurements are limited to this values, applied before any time
constant
• - xxx.x m/s … + xxx.x m/s (1st value < 2nd value)
Setting range 1st value: - 100.0 m/s ≤ value ≤ - 0.001 m/s
2nd value: + 0.001 m/s ≤ value ≤ + 100.0 m/s
equivalent to 1st value: - 328.1 ft/s ≤ value ≤ - 0.001 ft/s
2nd value: + 0.001 ft/s ≤ value ≤ + 328.1 ft/s
C1.2.02 Flow direction Define polarity of flow values
Select: • normal direction (= direction of arrow on sensor)
• opposite direction
C1.2.03 Time constant Time constant of all flow measurements
• xxx.x s (setting range 000.0 s < value < 100.0 s)
C1.2.04 Pulse filter Select:
off no pulse filter
on pulse filter (suppresses noise due to solids, air/gas bubbles and
sudden changes in pH)
C1.2.05 Pulse width Only available, if pulse filter switched on.
For this time flow measurements are limited.
• xxx.x s (setting range 0.01 s < value < 10 s)
C1.2.06 Pulse limitation Only available, if pulse filter switched on.
Limitation of the flow measurements for the time defined in pulse width.
• xxx.x m/s (setting range 0.01 s < value < 100 m/s)
C1.2.07 Noise filter off no noise filter
on noise filter (suppresses noise at low conductivity, high solids
contents, many air/gas bubbles and chemically inhomogeneous
media)

36 7309703200 11 / 2006
C1.2.08 Noise level Only available, if noise filter switched on.
Gives the band in between which changes are taken as noise and outside
which changes are taken as flow changes.
• x.xxx m/s (define noise range:0.010 m/s < value 10.00 m/s
equivalent to 0.032 ft/s < value 32.81 ft/s)
C1.2.09 Noise suppression Only available, if the noise filter is switched on.
• 1 … 10 set noise suppression factor
C1.2.10 Low flow cutoff • x.xxx m/s ±x.xxx m/s (setting range 0.000 m/s < value < 10.00 m/s)
nd st
2 value (= hysteresis) ≤ 1 value / acts on all outputs

C1.3 Self test In this menu, all settings related to the self test functions of the sensor
electronic are grouped together.
C1.3.01 Empty pipe off no electrode resistance measurement, no conductivity
measurement available, no empty pipe indication
available
conductivity electrode resistance is measured and used for the
conductivity measurement
cond.+ electrode resistance measurement is used for
empty pipe conductivity measurement and empty pipe indication,
(S) measurement is not set to zero during empty pipe
detection, empty pipe indication as (S) "out of
specification"
cond.+ electrode resistance measurement is used for
empty pipe conductivity measurement and empty pipe indication,
(F) measurement is set to zero during empty pipe indication,
empty pipe indication as (F) "application error"
C1.3.02 Act. conductivity Only available, if the empty pipe detection is switched on the actual
conductivity can be seen here. The conductivity measurement has to be
active, before values can be seen. The activation after switching on takes
place after leaving the programming mode.
C1.3.03 Limit empty pipe Only available, if empty pipe is switched on.
• xxx.x µS/cm (setting range 0.0 µS/cm < value < 9999 µS/cm)
Conductivity below this value is taken as empty pipe.
C1.3.04 Full pipe Only available if there is a flow sensor with 3 or 4 electrodes
off no full pipe measurement
on full pipe measurement using the 3rd (top) electrode is activated (by
electrode impedance measurement, see C1.1.08)
C1.3.05 Limit full pipe Only available, if full pipe is switched on.
• xxx.x µS/cm (setting range 0.000 µS/cm ≤ value ≤ 9999 µS/cm)
Conductivity below this value is taken as not full pipe.
C1.3.06 Linearity Only available, if GK selection is set to ‘GK + GKL’ (see C1.1.03).
off the linearity test is not active
on the linearity test is active
C1.3.07 Act. linearity Shows the actual linearity reading. The menu is only shown, if the
linearity is switched ‘on’ (C1.3.06). The linearity measurement has to be
active, before values can be seen. The activation after switching on takes
place after leaving the programming mode.
C1.3.08 Gain off the automatic gain check for the preamplifier and ADC is not active
on the automatic gain check is active
C1.3.09 Coil current off the automatic check of the coil current is not active
on the automatic check of the coil current is active
C1.3.10 Flow profile off the flow profile check is not active
on the flow profile check is active (via inhomogeneous magnetic field)
C1.3.11 Limit flow profile Appears only when "flow profile“ activated in C1.3.10
• xx.xxx (setting range: 0.000 ≤ value ≤ 10.000)
Shows the limit for the flow profile setting. Flow profile measurements
taken as absolute values exceeding this limit give an error message (U).

11 / 2006 7309703200 37
C1.3.12 Act. flow profile Shows the actual reading of the flow profile. This menu is only shown, if
the flow profile measurement is switched on. The activation after
switching on takes place after leaving the programming mode.
C1.3.13 Electrode noise off the check of the electrode noise not active
on the check of the electrode noise is active
C1.3.14 Limit noise Only available, if electrode noise is switched on.
• xxx.x m/s (setting range: 0.000 m/s ≤ value ≤ 12.000 m/s
equivalent to 0.000 ft/s ≤ value ≤ 39.370 ft/s)
Noise above this limit is generating a message (U).
C1.3.15 Act. electr. noise Shows the actual electrode noise reading. This menu is only shown, if the
electrode noise measurement is switched on. The activation after
switching on takes place after leaving the programming mode.
C1.3.16 Settling of field off the check of the correct settling of the magnetic field is not active
on the check is active
C1.3.17 Diagnosis value Here a diagnosis value can be selected to be used at the different analog
outputs
off no diagnosis value is selected
electrode noise the measurement has to be activated (see above)
flow profile the measurement has to be activated (see above)
linearity the measurement has to be activated (see above)
terminal 2 DC electrode DC voltage at electrode terminal 2
terminal 3 DC electrode DC voltage at electrode terminal 3

C1.4 Information In this menu, all functions related to information with respect to sensor
and sensor electronics are grouped together.
C1.4.01 Liner Indicates the liner of the flow sensor
C1.4.02 Electr. material Indicates the electrode material
C1.4.03 Calibration date n/a
C1.4.04 Serial no. sensor Indicates the serial number of the flow sensor
C1.4.05 V No. sensor Indicates the order number of the flow sensor
C1.4.06 Sensor electro. info Serial number of the circuit board, software version number and
calibration date of the circuit board

C1.5 Simulation In this menu all functions for simulating sensor values are located. These
simulations have effect on all outputs including counters and display.
C1.5.01 Flow speed See B1.y
C1.5.02 Volume flow See B1.y

38 7309703200 11 / 2006
C2 I/O In this menu all I/O functions – excluding HART – are grouped together.
C 2.1 Hardware In the menu, the different possibilities of the output terminals are
selected. Depending on these settings the following menus change. The
menus for the different terminals are identical, if they have the same
function, i.e. all status outputs are the same.
This is an example for the Basic IO version. More and other possibilities occur with different versions.
C2.1.01 Terminals A current output current output active
off no function at terminals
C2.1.02 Terminals B status output status output active
limit switch limit switch active
control input control input active
off no function at terminals
C2.1.03 Terminals C status output status output active
limit switch limit switch active
off no function at terminals
C2.1.04 Terminals D frequency output frequency output active
pulse output pulse output active
status output status output active
limit switch limit switch active
off no function at terminals

11 / 2006 7309703200 39
C2.# Current output X In the following descriptions of the current output, "#“ denotes the
terminals: C2.2 = A | C2.3 = B | C2.4 = C
C2.#.01 Range 0% … 100% Current range for the value range, e.g. 4...20mA.
• xx.x … xx.x mA (setting range 0.00 mA ≤ value ≤ 20.0 mA)
st nd
0 mA ≤ 1 value ≤ 2 value ≤ 20 mA
C2.#.02 Extended range The above limits are exceeded linearly up to these values.
• xx.x … xx.x mA (setting range 3.5 mA ≤ value ≤ 21.5 mA)
st nd
0 mA ≤ 1 value ≤ 2 value ≤ 21.5 mA
C2.#.03 Error current Current indicating the error condition.
• xx.x mA (setting range 0.00 mA ≤ value ≤ 22.0 mA)
0 mA ≤ value ≤ 25 mA (outside the overrange)
C2.#.04 Error condition error in device only errors (F) are indicated
application error all errors (F) and (F) are indicated
out of specification all messages (F), (F) and (S) are indicated
C2.#.05 Measurement Value used for driving the output coil temperature
flow speed conductivity
volume flow diagnosis value
mass flow off
C2.#.06 Range Measurement range from 0% to 100%
0 … xx.xx (format and unit dependent on ‘measurement’, see C2.#.05)
C2.#.07 Polarity Choice of measuring value polarity, note flow direction, see C1.2.02
both polarities plus and minus values are used
positive polarity negative values are set to 0%
negative polarity positive values are set to 0%
absolute value the absolute value is used for the current output
C2.#.08 Limitation Limitation before applying the time constant.
± xxx … ± xxx% (setting range -150% ≤ value ≤ +150%)
C2.#.09 Low flow cutoff Sets low flow values to zero.
xx.x ± xx.x% (setting range: 0.0% … 20%)
1st value = operating point
2nd value = hysteresis (2nd value ≤ 1st value)
C2.#.10 Time constant xxx.x s (setting range 000.1 s … 100.0 s)
C2.#.11 Special function off
automatic range range is changed automatically, extended lower
range, makes only sense together with a status
output
external range range is changed by a control input, extended lower
range, control input has to be activated as well
C2.#.12 Threshold Appears only when C2.x.11 is activated.
Threshold between extended and normal range. The automatic range
function is always changing from the extended to the normal range, when
the 100% current is reached. This in fact sets the upper value of the
hysteresis to zero. The threshold is therefore "value - hysteresis" instead
of "value ± hysteresis" as shown on the display.
xx.x ± xx.x % (setting range: 5.0 % … 80 %)
1st value = operating point
2nd value = hysteresis (2nd value ≤ 1st value)
C2.#.13 Information Serial number of the circuit board, software version number and
calibration date of the circuit board
C2.#.14 Simulation See B1.y
C2.#.15 4mA trimming This value is used to trim the current at the 4mA point, setting this value
to 4mA restores the factory calibration. This value is used at the HART
interface.
C2.#.16 20mA trimming This value trims the current output at the 20mA point, setting this value to
20mA restores the factory calibration. This value is used at the HART
interface.

40 7309703200 11 / 2006
C2.# Frequency out X In the following descriptions for the frequency output, "#“ denotes the
terminals: C2.2 = A | C2.3 = B | C2.5 = D
C2.#.01 Pulse shape symmetric about 50% on and 50% off
automatic constant pulse width about 50% on and 50% off at 100%
pulse rate
fixed fixed pulse rate according to the entry in the next menu
point
C2.#.02 Pulse width Only available, if pulse shape is set to ‘fixed’.
xxx.xx ms (setting range: 0.05 … 2000 ms)
(note: max. setting value Tp [ms] ≤ 500.00 / (max. pulse rate [1/s] )
Gives the pulse width = time where the output is activated.
C2.#.03 100% pulse rate Pulse rate for the 100% of the range.
xxxxx.x 1/s (setting range 00000.00 … 10000.0 1/s)
limitation at 100% pulse rate ≤ 100 / s: Imax ≤ 100 mA
limitation at 100% pulse rate > 100 / s: Imax ≤ 20 mA
C2.#.04 Measurement Value used for driving the output coil temperature
flow speed conductivity
volume flow diagnosis value
mass flow off
C2.#.05 Range Measurement range from 0% to 100%
0 … xx.xx (format and unit dependent on ‘measurement’, see C2.#.04)
C2.#.06 Polarity Choice of measuring value polarity, note flow direction, see C1.2.02
both polarities plus and minus values are used
positive polarity negative values are set to 0%
negative polarity positive values are set to 0%
absolute value the absolute value is used for the frequency output
C2.#.07 Limitation Limitation before applying the time constant.
-xxx … +xxx% (setting range -150% … +150%)
C2.#.08 Low flow cutoff Sets low flow values to zero.
xxxx.x … ±xxxx.x unit dependent on measured variable selected
1st value ≥ 2nd value (hysteresis), values around “0“ are set to “0“
C2.#.09 Time constant xxx.x s (setting range 000.0 … 100.0 s)
C2.#.10 Invert signal off activated output generates a high current at the output, switch
closed
on activated output generates a low current at the output, switch open
C2.#.11 Phase shift w.r.t. B This function is only available, if there is a frequency output B and D at
output D. Output B can then be defined as a frequency output shifted by
defined phase from output D. All settings are done at output D. If the
polarity is set to "both directions", the sign of the phase shift indicates the
polarity (e.g. + 90° or -90°).
off no phaseshift function
0° 0° phase shift between outputs B and D (inversion still possible)
90° 90° phase shift between outputs B and D (inversion still possible)
180° 180° phase shift between outputs B and D (inversion still possible)
C2.#.11 Special function This function is only available, if there is a frequency output B and D at
output B.
off no special function
phase shift D activates the function for phase shifted outputs at B and
D, with has to be activated also at output D. If activated
nearly all functions disappear at output B, since output D
controls now output B.
C2.#.12 Information Serial number of the circuit board, software version number and
production date of the circuit board
C2.#.13 Simulation See B1.y

11 / 2006 7309703200 41
C2.# Pulse output X In the following descriptions for the pulse output, "x“ denotes the terminals:
C2.2 = A | C2.3 = B | C2.5 = D
C2.#.01 Pulse shape symmetric about 50% on and 50% off
automatic constant pulse width about 50% on and 50% off at 100%
pulse rate
fixed fixed pulse rate according to the entry in the next menu
point
C2.#.02 Pulse width Only available, if pulse shape is set to ‘fixed’.
xxx.xx ms (setting range: 0.05 … 2000 ms)
(note: max. setting value Tp [ms] ≤ 500.00 / (max. pulse rate [1/s] )
Gives the pulse width = time where the output is activated.
C2.#.03 100% pulse rate Pulse rate for the 100% of the range.
xxxxx.x 1/s (setting range 00000.00 … 10000.0 1/s)
limitation at 100% pulse rate ≤ 100 / s: Imax ≤ 100 mA
limitation at 100% pulse rate > 100 / s: Imax ≤ 20 mA
C2.#.04 Measurement value used for driving the output
volume flow
mass flow
C2.#.05 Pulse value unit Unit selection for the pulse value
C2.#.06 Value p. pulse Gives the value of a pulse per volume or per mass.
xxx.xxx set for volume or mass per pulse
- meas.range [in l/s or kg/s] (vol. or mass, see C2.#.06 for current output)
- 100% pulse rate [in 1/s] (see C2.#.03 for pulse output)
C2.#.07 Polarity Choice of measuring value polarity, note flow direction, see C1.2.02
both polarities plus and minus values are used
positive polarity negative values are set to 0%
negative polarity positive values are set to 0%
absolute value the absolute value is used for the pulse output
C2.#.08 Low flow cutoff Sets low flow values to zero.
xxxx.x … ±xxxx.x unit dependent on measured variable selected
1st value ≥ 2nd value (hysteresis), values around “0“ are set to “0“
C2.#.09 Time constant xxx.x s (setting range 000.0 … 100.0 s)
C2.#.10 Invert signal off activated output generates a high current at the output, switch
closed
on activated output generates a low current at the output, switch open
C2.#.11 Phase shift w.r.t. B This function is only available, if there is a frequency output B and D at
output D. Output B can then be defined as a frequency output shifted by
defined phase from output D. All settings are done at output D. If the
polarity is set to "both directions", the sign of the phase shift indicates the
polarity (e.g. + 90° or -90°).
off no phaseshift function
0° 0° phase shift between outputs B and D (inversion still possible)
90° 90° phase shift between outputs B and D (inversion still possible)
180° 180° phase shift between outputs B and D (inversion still possible)
C2.#.11 Special function This function is only available, if there is a frequency output B and D at
output B.
off no special function
phase shift D activates the function for phase shifted outputs at B and
D, with has to be activated also at output D. If activated
nearly all functions disappear at output B, since output
D controls now output B.
C2.#.12 Information Serial number of the circuit board, software version number and
production date of the circuit board
C2.#.13 Simulation See B1.y

42 7309703200 11 / 2006
C2.# Status output X In the following descriptions of the status output, "#“ denotes the terminals:
C2.2 = A | C2.3 = B | C2.4 = C | C2.5 = D
C2.#.01 Mode application error output activated, when "application error" or "error in
device" is present
out of specific. output is activated, when "application error" or "error
in device" or "out of specification" warning is present
polarity flow gives the polarity of the actual flow
over range flow indicates over range of the flow
counter 1 preset activated, when counter X reached the preset value
counter 2 preset activated, when counter X reached the preset value
counter 3 preset activated, when counter X reached the preset value
(counter selection has no effect in the first version with Profibus DP)
output A is activated by status of output A
output B is activated by status of output B
output C is activated by status of output C
output D is activated by status of output D
(output detail is defined in another menu point following this one)
off status output deactivated
empty pipe output activated when empty pipe is detected
error in device output is activated, when an error in device is present
C2.#.02 Current output Y This menu occurs, if status output mode (see above) is selected to output Y
AND this output is a current output.
polarity gives the polarity of this output
over range indicates over range of this output
automatic range status output gives an indication, if the referred
current output Y is set to automatic range and is
within the extended lower measurement range
C2.#.02 Frequency out Y This menu occurs, if status output mode (see above) is selected to output Y
Pulse output Y AND this output is a frequency output.
polarity gives the polarity of this output
over range indicates over range of this output
C2.#.02 Status output Y This menu occurs, if status output mode (see above) is selected to output Y
AND this output is a status output
same signal this is always selected in this condition, since the
status output can have only this function, if the status
output X is connected to another status output, the
status output gives the same signal - it can be
inverted (see next menu point)
C2.#.02 Limit switch Y This menu occurs, if status output mode (see above) is selected to output Y
Control input Y AND this output is a limit switch | control input.
status off this is always selected in this condition, since the
status output can have no function, if the status
output X is connected to a limit switch | control input
C2.#.02 Off This menu occurs, if status output mode (see above) is selected to output Y
AND this output is switched off.
C2.#.03 Invert signal off activated output generates a high current at the output, switch
closed
on activated output generates a low current at the output, switch open
C2.#.04 Information Serial number of the circuit board, software version number and production
date of the circuit board
C2.#.05 Simulation See B1.y

11 / 2006 7309703200 43
C2.# Limit switch X In the following descriptions of the limit switch, "#“ denotes the terminals:
C2.2 = A | C2.3 = B | C2.4 = C | C2.5 = D
C2.#.01 Measurement Value used for driving the output
flow speed
volume flow
mass flow
coil temperature
conductivity
diagnosis value
C2.#.02 Threshold Switching level.
xxx.x ± x.xxx (set limit value, hysteresis) format, unit acc. to meas. range
nd st
selected and its upper range value. 2 value (= hysteresis) < 1 value
C2.#.03 Polarity Choice of measuring value polarity, note flow direction, see C1.2.02
both polarities positive and negative values are used as they are
positive polarity only positive values are used for the limit
negative polarity only negative values are used for the limit
absolute value the limit is active for negative and positive values
C2.#.04 Time constant xx.x s (setting range 000.0 … 100.0 s)
C2.#.05 Invert signal off activated output = exceeded limit generates high current at output
on activated output = exceeded limit generates low current at output
C2.#.06 Information Serial number of the circuit board, software version number and production
date of the circuit board
C2.#.07 Simulation See B1.y

C2.# Control input X In the following descriptions of the limit switch, "#“ denotes the terminals:
C2.2 = A | C2.3 = B
C2.#.01 Mode off
hold all outputs all outputs are fixed to the current value, (C)
(if two control inputs are message is generated when active, this does not
provided, they should include display and counters
not be set to the same hold output X only output X is fixed (does not check, if output is
operating mode; if they available!)
are, only the control all outputs to zero all outputs excluding display and counters are set
input connected to to 0%
Term. A is in function) output X to zero only output X is set to 0% (does not check, if
output is available!)
reset all counters all counters (1+2+3) are reset to 0
reset counter X only counter X (1, 2 or 3) is reset to 0
stop all counters stops the counters 1, 2 and 3
stop counter X stops only the counter 1, 2 or 3
zero outp.+stop Cnt. sets all outputs to zero and stops all counters
(does nothing to the display)
range change X this is the input to the external range change of
current output X, this has only effect, if also set at
the current output X (does not check, if current
output is available!)
error reset all reset able errors are reset
C2.#.02 Invert signal off control input is activated, when a current is applied at the input (by
voltage to passive inputs or low resistor to active input)
on control input is activated, when no current is applied to the input (low
voltage to passive inputs or high resistor to active inputs)
C2.#.03 Information Serial number of the circuit board, software version number and production
date of the circuit board
C2.#.04 Simulation See B1.y

44 7309703200 11 / 2006
C3 I/O counter
C3.1 Counter 1 These menus are only available for HART devices. In this menu, all
C3.2 Counter 2 functions with respect to the two / three counters are grouped together.
C3.3 Counter 3 There are three menus for the three counters, but they are identical. For this
reason the functions are described in one go. Some simpler devices (without
IO2) have only two counters. In this case only 2 menus are visible.
In the following descriptions the “#“ indicates the counter:
• Counter 1 = C3.1 • Counter 2 = C3.2 • Counter 3 = C3.3
C3.#.01 Function of counter Function of this counter
sum counter counts positive and negative values
+ counter counts only the positive values
- counter counts only the negative values
off counter is not counting
C3.#.02 Measurement Selection of the measurement for the counter
mass flow
volume flow
C3.#.03 Low flow cutoff Sets low flow values to zero.
xxxx.x … ±xxxx.x unit dependent on measured variable selected
1st value ≥ 2nd value (hysteresis), values around “0“ are set to “0“
C3.#.04 Time constant xx.x s (setting range 000.0 … 100.0 s)
C3.#.05 Preset value If this value is reached (positive or negative), a signal is generated, that can
be put to a status output. The status output "mode" has to be set to "preset
counter X"
x.xxxxx in the unit selected, max. 8 places (see C4.7.10 or 13)
C3.#.06 Reset counter The counter can be reset to zero in this menu.
Æ reset counter?
no exits the function without reset
yes resets the counter and exits the function
C3.#.07 Set counter The counter can be set to a defined value in this menu.
Æ set counter
break exits the menu without simulation
set value opens the editor to enter the value to set
Æ the editor is entered to enter the value to be simulated
Æ set counter?
no exits the function without setting the counter
yes sets the counter and exits the function
C3.#.08 Stop counter The counter stops counting and holds the actual value
Æ stop counter?
no exits the function without stopping the counter
yes stops the counter and exits the function
C3.#.09 Start counter The counter starts counting after a stop counter
Æ start counter?
no exits the function without starting the counter
yes starts the counter and exits the function
C3.#.10 Information Serial number of the circuit board, software version number and production
date of the circuit board

11 / 2006 7309703200 45
C3.1 FB2 totalizer 1 These menus are only available for Profibus devices. In this menu all
C3.2 FB3 totalizer 2 functions with respect to the three counters within a Profibus version of the
C3.3 FB4 totalizer 3 IFC300 are grouped together. There are three menus for the two counters,
but they are identical. For this reason the functions are described in one go.
FB means function block. The IFC300 has two types of function blocks
implemented: analog inputs and totalizers. Since on any tools the function
blocks are numbered, this is also done on the local display.
In the following descriptions the “#“ indicates the totalizer:
• Totalizer 1 = C 3.1 • Totalizer 2 = C 3.2 • Totalizer 3 = C 3.3
C3.#.01 Function of totalizer function of this totalizer:
sum counter counts positive and negative values
+ counter counts only the positive values
- counter counts only the negative values
hold counter stops the totalizer
all as positive counts all values as + values (absolute)
all as negative counts all values as - values (negative absolute)
C3.#.02 Measurement Selection of the measurement for the totalizer
mass flow
volume flow
C3.#.03 Preset value Warning will be generated in the status on the profibus interface, if the
actual value of the totalizer is outside this range. This can be also used at a
status output choosing the function "preset counter X".
x.xxxxx in the unit selected, max. 8 places (see C4.7.10 or 13)
C3.#.04 Reset totalizer The totalizer can be reset to zero in this menu.
Æ reset totalizer?
no exits the function without reset
yes resets the totalizer and exits the function
C3.#.05 Error behaviour Defines the behaviour of this function block in case of errors:
hold measurement value totalizes the last good value
ignore error outputs the value and ignoring the error
stop totalizer stops the totalizer in case of an error
C3.#.06 Information Serial number of the circuit board, software version number and production
date of the circuit board

46 7309703200 11 / 2006
C4 I/O HART Only available for HART devices.
C4.1 PV is These functions are meant to give information of the dynamic HART
C4.2 SV is variables and give the possibility to change this value without having access
C4.3 TV is to the HART tools like AMS, PDM or PACTware. The HART dynamic
C4.4 4V is variables are linked inside the IFC 300 to analog outputs.
If the linked analog output is active, the selection of the corresponding measurement is shown in this menu, but
cannot be changed.
If the analog output is not active, free selection of all available measurement values and counters and the
operating time counter can be selected. The selection be done in this menu.
Example 1: The primary variable (PV) is always the HART current output. In this menu the measurement value
can be seen only. It has to be changed always in the menu setup Æ I/O Æ current output X (or in
the quick setup). The display shows "PV is > (e.g.) current output A > (e.g.) mass flow".
Example 2: The secondary variable is always linked to the frequency output D. If the terminal D are selected to
be a status output (in the menu setup Æ I/O Æ hardware Æ terminals D), the secondary variable
(SV) can be selected in this menu to any measurement value or counter. The display shows "SV is
> HART dyn. variable > (e.g.) counter 1".
C4.#.01 Current output X Shows the actual selected measurement value of the linked current output.
A change of measurement value is not possible.
C4.#.01 Frequency out X Shows the actual selected measurement value of the linked frequency
output. A change of measurement value is not possible.
C4.#.01 HART dyn. variable Available, if the linked analog output is not active. Selects the dynamic
variable:
counter 1
counter 2
counter 3 (if available)
operating hours
flow speed
volume flow
mass flow
coil temperature
conductivity
diagnosis value

11 / 2006 7309703200 47
C4 I/O Profibus Only available for Profibus devices.
C4.1 FB1 analog inp. This menu is only available, if a Profibus interface is present. There are 5
C4.2 FB5 analog inp. analogue input blocks available. Since these 5 menus are identical, they are
C4.3 FB6 analog inp. described in one go. FB means function block. The IFC300 has two types of
C4.4 FB7 analog inp. function blocks implemented: analog inputs and totalizers. Since on any
C4.5 FB8 analog inp. tools the function blocks are numbered, this is also done on the local
display.
C4.#.01 Measurement Selects the measurement (channel) for the analog input block for the
Profibus DP interface
flow speed
volume flow
mass flow
coil temperature
conductivity
temperature this is the electronic temperature
supply gives the supply voltage for the Profibus CPU
C4.#.02 Time constant Time constant for this function block
C4.#.03 Error behaviour Defines the behaviour of this function block in case of errors
hold value holds the last good value
ignore error outputs the value and ignoring the error
replace value outputs the replacement value
C4.#.04 Replacement value Available, if the error behaviour "replace value" is selected. Defines the
value that replaces the measured value at this function block in case of an
error.

48 7309703200 11 / 2006
C5 Device In this menu all functions are grouped that have no effect on the
measurement or any output directly.
C5.1 Device info
C5.1.01 Tag Identifier for the measurement in a plant, is also used as part of the HART
address and appears in the display header (up to 8 places).
C5.1.02 C-number This number identifies the type of electronics, can be found on the converter
assembly sticker as well [unalterable].
C5.1.03 Device serial no. Serial number of the system [unalterable].
C5.1.04 Electronic serial no. Serial number of the electronics assembly.
C5.1.05 Information Serial number of the circuit board, main software version number and
production date of the circuit board

C5.2 Display
C5.2.01 Language Dansk
Deutsch
English
Français
Nederlands
Polski
Português
C5.2.02 Contrast Changing the contrast of the display at extreme temperatures. Contrast
changes are done immediately without leaving the programming mode. This
change cannot be reset when leaving the programming mode without
storing changes.
Setting range: -9 … 0 … +9
C5.2.03 Default meas. page This function sets the default page in the normal (measurement) mode of
the display. The display always returns after a timeout to this page
automatically.
none no default measurement page, the display stays always
on the currently selected page
1. meas. page first measurement page
2. meas. page second measurement page
status page page of the status messages
graphic page trend of the first measurement on line 1
C5.2.04 Self test n/a
C5.2.05 Information Serial number of the circuit board, user interface software version number
and production date of the circuit board

11 / 2006 7309703200 49
st
C5.3 1 meas. page 1 Here all settings for the first or the second measurement screen are
nd
C5.4 2 meas. page 2 grouped together. The menus are equal for the first and the second page.
The second page is different for Profibus devices (see below).
C5.#.01 Function one line display shows one line of measurement on this page
two lines display shows two lines of measurement on this page
three lines display shows three lines of measurement on this page
st
C5.#.02 Measurement 1 line flow speed
volume flow
mass flow
coil temperature
conductivity
diagnosis value
C5.#.03 Range Measurement range from 0% to 100%.
Unit and format depend on measured quantity selected under C5.#.02
C5.#.04 Limitation Limitation before applying the time constant.
xxx % (100 % ≤ value ≤ 999 %)
C5.#.05 Low flow cutoff Sets low values to zero.
xxxx.x … ±xxxx.x unit dependent on measured variable selected
1st value ≥ 2nd value (hysteresis), values around “0“ are set to “0“
C5.#.06 Time constant xxx.x s (setting range 000.0 … 100.0 s)
st
C5.#.07 Format 1 line Fixed number of digits after the decimal point or automatic, where the
number of digits is automatically adjusted to the available space.
Setting of dec. places acc. to list: • X (none) … X.XXXXXXXX (8 places)
nd
C5.#.08 Measurement 2 line Only available if this line is activated
bargraph analog display of the value selected for the first line
flow speed
volume flow
mass flow
coil temperature
conductivity
diagnosis value
counter 1 (at Profibus this is FB2 totalizer)
counter 2 (at Profibus this is FB3 totalizer)
counter 3 (if available) (at Profibus this is FB4 totalizer)
operating hours
nd
C5.#.09 Format 2 line Only available if this line is activated. Fixed number of digits after the
decimal point or automatic, where the number of digits is automatically
adjusted to the available space.
Setting of dec. places acc. to list: • X (none) … X.XXXXXXXX (8 places)
rd
C5.#.10 Measurement 3 line Only available if this line is activated
counter 1 (at Profibus this is FB2 totalizer)
counter 2 (at Profibus this is FB3 totalizer)
counter 3 (if available) (at Profibus this is FB4 totalizer)
operating hours
flow speed
volume flow
mass flow
coil temperature
conductivity
diagnosis value
rd
C5.#.11 Format 3 line Only available if this line is activated fixed number of digits after the
decimal point or automatic, where the number of digits is automatically
adjusted to the available space.
Setting of dec. places acc. to list: • X (none) … X.XXXXXXXX (8 places)

50 7309703200 11 / 2006
nd
C5.4 2 meas. page for In case of a Profibus device, the second measurement page is meant to
Profibus devices check the output values of the different function blocks. Only Profibus
values can be selected here. The analog inputs are shown with exactly the
value, seen on the Profibus.
st
C5.4.01 Measurement 1 line FB1 analog inp.
FB2 totalizer 1
FB3 totalizer 2
FB4 totalizer 3
FB5 analog inp.
FB6 analog inp.
FB7 analog inp.
FB8 analog inp.
st
C5.4.02 Format 1 line Fixed number of digits after the decimal point or automatic, where the
number of digits is automatically adjusted to the available space.
nd
C5.4.03 Measurement 2 line FB1 analog inp.
FB2 totalizer 1
FB3 totalizer 2
FB4 totalizer 3
FB5 analog inp.
FB6 analog inp.
FB7 analog inp.
FB8 analog inp.
nd
C5.4.04 Format 2 line Fixed number of digits after the decimal point or automatic, where the
number of digits is automatically adjusted to the available space.
rd
C5.4.05 Measurement 3 line FB1 analog inp.
FB2 totalizer 1
FB3 totalizer 2
FB4 totalizer 3
FB5 analog inp.
FB6 analog inp.
FB7 analog inp.
FB8 analog inp.
rd
C5.4.06 Format 3 line Fixed number of digits after the decimal point or automatic, where the
number of digits is automatically adjusted to the available space.

C5.5 Graphic page The graphic page is meant show a trend of the measurement value in the
first page and the first line. The scaling on the time axis and the Y-axis can
be set in this menu.
C5.5.01 Select range Selects how the span on the Y axis is determined.
manual the range can be entered in the next function
automatic the range will be determined automatic from the
measurements, the range will be reset after a parameter
change or power off/on only
C5.5.02 Range Selects the scaling of the Y axis of the trend. The function is available, if
the range select is set to manual (see line before).
C5.5.03 Time scale Selects the total time span of the trend.

11 / 2006 7309703200 51
C5.6 Special functions
C5.6.01 Reset errors This menu function can be used to reset all errors, that are not removed
automatically (power fail, counter overflow)
Æ reset?
no exit the function
yes resets the errors and exits the function
C5.6.02 Save settings In this menu, all settings can be saved in different storage places
Æ save settings
break exits the menu without saving
backup 1 saves the settings in the backup 1 storage place
backup 2 saves the settings in the backup 2 storage place
Æ go on with copy? There is no possibility to undo this command!
no exit function without saving
yes copy the actual settings to the selected storage place
and exits the function
C5.6.03 Load settings In this menu all settings can be loaded from different storage places, where
settings have been saved before
Æ load settings
break exits the menu without loading
factory settings loads the settings from the delivery
backup 1 loads the settings from the backup 1 storage place
backup 2 loads the settings from the backup 2 storage place
Æ go on with copy? There is no possibility to undo this command!
no exit function without saving
yes copy the actual settings to the selected storage place
and exits the function.
C5.6.04 Password Quick Set This password is used to change data in the Quick Setup menu.
A selection of 0000 (default) deactivates the password.
C5.6.05 Password Setup This password is used to change data in the Setup menu or Test menu.
A selection of 0000 (default) deactivates the password.
C5.6.06 GDC IR interface Starting this function, an optical adapter can be connected to the IR
interface of the display. On the display either the IR GDC connection can
be used or the optical keys. If the adapter is removed or no connection is
established, the keys will be available after a timeout of 60s. The display
will switch into the measuring mode directly after activation of the function.
All changes up to this moment, done on the display are active.
Æ GDC IR interface
break exits the function without connection
activate activates the IR interface and stops the optical keys
Æ the function is left and the normal measuring mode is entered. If the
connection was not established after 60s, the function will be terminated.
A next try can be started by re-entering the function.

52 7309703200 11 / 2006
C5.7 Units Here all settings for the units inside the device are grouped together.
These units are used for all values of the related unit group on the display
(measurement screen and parameters).
C5.7.01 Volume flow m³/h
ft³/h ft³/min ft³/s
gal/h gal/min gal/s
IG/h IG/min IG/s
L/h L/min L/s
- m³/min m³/s
free unit factor and text can be defined in the next functions
C5.7.02 Text free unit Text to be defined for the free unit volume flow.
C5.7.03 [m³/s] ∗ factor With this factor the measurement value in m³/s is multiplied to get a value in
the free unit.
C5.7.04 Mass kg/h kg/min kg/s t/h t/min
lb/h lb/min lb/s ST/h ST/min
LT/h g/h g/min g/s
free unit factor and text can be defined in the next functions
C5.7.05 Text free unit Text to be defined for the free unit mass flow.
C5.7.06 [kg/s] ∗ factor With this factor the measurement value in kg/s is multiplied to get a value in
the free unit.
C5.7.07 Flow speed m/s ft/s
C5.7.08 Conductivity μS/cm S/m
C5.7.09 Temperature °C °F K
C5.7.10 Volume m³ in³ ft³ yd³
gal IG L hl ml
free unit factor and text can be defined in the next functions
C5.7.11 Text free unit Text to be defined for the free unit volume.
C5.7.12 [m³] ∗ factor With this factor the measurement value in m³ is multiplied to get a value in
the free unit.
C5.7.13 Mass kg t oz lb
ST LT mg g
free unit factor and text can be defined in the next functions
C5.7.14 Text free unit Text to be defined for the free unit mass.
C5.7.15 [kg] ∗ factor With this factor the measurement value in kg is multiplied to get a value in
the free unit.
C5.7.16 Density kg/L lb/ft³ lb/gal kg/m³
free unit factor and text can be defined in the next functions
C5.7.17 Text free unit Text to be defined for the free unit density.
C5.7.18 [kg/m³] ∗ factor With this factor the measurement value in kg/m³ is multiplied to get a value
in the free unit.

Free (user-defined) unit


• Set required texts: - for volume rate of flow, mass rate of flow and density:
max. 3 characters before and max. 3 characters after the slash
- for volume and mass: max.3 characters
- characters useable: a…z / A…Z / 0…9 / . , “ + - ∗ / # @ $ % ~ ( ) [ ]

• Set conversion factor: - wanted unit = [unit, see above] × conversion factor
- conversion factor: max. 9 digits
- shift decimal point with ↑ (to left) and with ↓ (to right)

11 / 2006 7309703200 53
C5.8 HART This menu is only available for devices with HART interface. So this menu
is not available for devices with a fieldbus interface.
C5.8.01 HART The HART communication can be switched on or off. In the off state the
corresponding HART current output can be used down to 0mA.
on HART is activated (default)
off HART is deactivated
C5.8.02 Address Selects the address for the multi drop usage, if address 0 is selected, the
current output has its normal function, at all other addresses the current at
the output is set to the 0% value.
C5.8.03 Message Enter text.
C5.8.04 Description Enter text.

C5.8 Profibus This menu is only available, if a Profibus interface is present.


C5.8.01 Station address Selects the address of the device at the Profibus interface.

C5.9 Quick Setup In this menu some settings in the Quick Setup can be activated. In the
default configuration the settings in the Quick Setup are activated.
C5.9.01 Counter reset 1 The reset can be activated in the Quick Setup to get a quick access of the
function.
yes quick access activated
no quick access not activated
C5.9.02 Counter reset 2 The reset can be activated in the Quick Setup to get a quick access of the
function.
yes quick access activated
no quick access not activated
C5.9.03 Counter reset 3 This function is only available, if a third counter is installed, the reset can be
activated in the Quick Setup to get a quick access of the function.
yes quick access activated
no quick access not activated

54 7309703200 11 / 2006
4.5 To reset counters

Key Text displayed Description and settings


→ A Quick Setup Countdown from 2.5 s to 0.0 s,
then release key
2× ↑ → ↓ C2 I/O
→ C 2.1 Hardware
1× ↑ or 2.7 Counter 2 Select counter that is to be reset
2× ↑ 2.6 Counter 1
→ C 2.6.01 Counter function
4× ↑ C 2.6.06 Reset counter?
→ C 2.6.06 Reset counter Select with ↑ or ↓: • No
↵ C 2.6.06 Reset counter Counter has been reset
4× ↵ Measuring mode

4.6 To delete error messages (for list of possible error messages, see Sect. 4.10)

1st Possibility in the "Quick Setup" menu"


Key Text displayed Description and settings
→ Quick Setup Countdown from 2.5 s to 0.0 s,
then release key
→ Language
2× ↑ Reset error
→ Reset? No
↑ Reset? Yes
↵ Reset error(s) Errors have been reset
2× ↵ Measuring mode

2nd Possibility in the "Setup" menu


Key Text displayed Description and settings
→ A Quick Setup Countdown from 2.5 s to 0.0 s,
then release key
2× ↓ → ↑ C4 Device
→ C 4.1 Device info
↑ (or 6× ↓) C 4.6 Special functions
→ C 4.6.01 Reset error(s)?
→ C 4.6.01 Reset error(s)? Select with ↑ or ↓: • No • Yes
↵ C 4.6.01 Reset error(s) Errors have been reset
4× ↵ Measuring mode

11 / 2006 7309703200 55
4.7 General directions for special measurements, tasks and diagnostics
4.7.1 Empty measuring tube and electrical conductivity measurement
RE = K
σ electrical conductivity σ × EF
RE electrode resistance
K a constant K
EF (d) electrode factor, σ=
RE × EF
RE see Fct. C 1.1.11

Empty pipe pipe flowing full


(filling below level of electrodes)
• in theory RE = ca.1 kΩ ... 10 MΩ
RE → ∞ Ω | σ → 0 µS/cm σ = ca. σoperation
• in practice (wetted tube wall)
RE = approx. 3× Roperation
1
σ = approx. /3 σoperation

4.7.2 Measurement of coil temperature by way of the resistance of the field coils
(dependent on ambient and product temperatures)
R measured, current coil resistance
R20 coil resistance at 20°C during calibration
Ι T current coil temperature
α20 = 0.39%/K tempperature coefficient
for copper at 20°C equivalent to 68°F
U
R=U/I
R = R20° C [ 1 + α20 (T - 20 °C) ]

T = R - R20 + 20 °C
α 20 × R20

4.7.3 To measure and identify the flow profile


(empty meas. tube / deposits / defective liner / improper installation / etc.)
Ι1 field current, upper coil
U1 electrode voltage resulting from Ι1
Ι1
Ι2 field current, lower coil
U2 electrode voltage resulting from Ι2
U1 Ι1 and Ι2 generate opposing magnetic fields in the upper
U2 and lower half of the tube. The resultant voltages U1 and U2
can be picked off at the electrodes.

Ι2 U1 - U2 = 0
symmetrical, undisturbed flow profile

U1 = U2
unsymmetrical or disturbed flow profile

Possible causes:
• Meas. tube not completely filled
• Deposits on bottom of measuring tube
• Liner of sensor defective
• Improperly installed, gaskets project e.g. into
measuring tube

56 7309703200 11 / 2006
4.8 Special measurements

The following Table shows functions and parameters that need to be set in order to obtain special measured
values and indications.

Special Set the functions Effect on Status


measurements Number, unit or property Measurement messages
• Conductivity C 1.3.01 Empty Pipe
• Conductivity Indication of measured
Measurement and Activate with one of the 3
• Cond.+ empty pipe [F] values possible via -
indication functions for
• Cond.+ empty pipe [S] display or outputs
Measurement
• Coil temperature Indication of measured
No special settings needed, coil temperature is [S] coil
above the allowable values possible via
always measured temperature
limit value display or outputs
• Change of 2.x.01limit switch
product C 1.3.01 Empty Pipe • set to conductivity
e.g. stop external • Conductivity 2.x.02 limit value:
counting via • Cond.+empty pipe [F] Set for Medium A: Counting stopped;
pulse output of • Cond.+ empty pipe [S] • Cond. Medium A > B change from Medium A
Approx. lowest no message
Medium A = product, to Medium B signalled
Medium B not (Activate cond. meas. conductivity of A via the limit switches
measured with one of the 3 • Cond. Medium A < B
functions above) approx. highest
conductivity of A

4.9 Special measurement tasks and diagnostics

The following Table shows functions and parameters to be set in order to perform special tasks, diagnostics,
and obtain reactions, information, etc. during measurement.

Meas. / task / Set the functions Effect on Status


info / reaction number, unit or property measurement messages
• Empty pipe (1) C 1.3.01Empty Pipe • Cond.+ empty pipe [F] Flow indic. = zero,
Stop flow indication, [F] applica-
2.x.01limit switch • set to Conductivity flow outputs = zero,
flow outputs and tion error
1
2.x.02 llimit val. • set to approx. /3 of lowest flow counting stopped,
flow counting [F] empty pipe
occurring conductivity cond. indic. = approx. zero
• Empty pipe (2) C 1.3.01 Empty Pipe • Cond.+ empty pipe [S] undefined
Flow indication, 2.x.01 limit switch • set to Conductivity flow indic., [S] out of
flow outputs and 1 flow outputs and spec.
2.x.02 limit val. • set to approx. /3 of lowest
flow counting flow counting [S] empty pipe
occurring conductivity
remain active cond. indic. = approx. zero
• Full pipe (1) C 1.3.10 Flow profile • ON flow meas. and flow [S] out of
Filling level below counting continue, spec.
crown of pipe accuracy dependent on [S] flow
filling level profile
• Full pipe (2) C 1.3.04 Full Pipe • ON
flow meas. and flow [S] out of
Filling level just below
counting continue, spec.
crown of pipe C 1.3.05 Limit Full Pipe
1 accuracy dependent on S] pipe not
(only with 4 electrodes, • Set to approx. /3 d of lowest
special sensor version) filling level full
occurring conductivity
• Flow profile ok? C 1.3.10 Flow profile • ON flow meas. and
[S] flow
Installation counting, accuracy
profile
inlet/outlet run dependent on filling level
• Liner ok? C 1.3.10 Flow profile • ON flow meas. and
Shows severe bulging, counting, accuracy [S] flow
erosion by abrasive dependent on the geometry profile
media of the defect

11 / 2006 7309703200 57
Meas. / task Set the functions Effect on Status
info / reaction number, unit or property measurement Messages
• Deposits (1) C 1.3.01 Empty Pipe 2.x.01 limit switch
Insulating, on the • Cond.+ empty pipe • set to conductivity
electrodes [F] 2.x.02 limit val. same as above
• Cond.+ empty pipe • set to approx. 1/3 of empty pipe 1 or 2
[S] lowest occurring
conductivity
• Deposits (2) C 1.3.01 Empty Pipe undefined
[S] out of
of different thickness, on • Cond.+ empty pipe [S] flow indication,
spec..
the electrodes flow outputs,
[S] electrode
flow counting and
symmetry
conductivity indication
• Deposits (3) C 1.3.10 Flow Profile • ON flow indication and
on bottom of tube flow counting, [S] out of
accuracy dependent spec.
on thickness of [S] flow profile
deposits and on
conductivity
• Deposits (4) C 1.3.01 Empty Pipe 2.x.01 limit switch
flow indication and flow
conductive, on tube inner • Conductivity • set to conductivity
counting,
wall, causing • Cond.+ empty pipe 2.x.02 limit val.
accuracy dependent on -
electrode short-circuit [F] • set to approx. twice the
thickness of deposits
• Cond.+ empty pipe value
and on conductivity
[S] of process conductivity
• Electrode coating (1) C 1.3.01 Empty Pipe 2.x.01 limit switch flow indication,
insulating, stop flow • Cond.+ empty pipe • set to conductivity flow outputs,
indic., flow outputs and [F] 2.x.02 limit value flow counting stopped, [F] applica-
flow counting 1
• set to approx. /3 of Accuracy of tion error
lowest occurring conductivity indication [F] empty pipe
conductivity dependent on
resistance of coating
• Electrode coating (2) C 1.3.01 Empty Pipe 2.x.01limit switch Flow indication, flow
Flow indic., flow outputs • Cond.+ empty pipe • set to conductivity outputs, flow counting [S] out of
and flow counting [S] 2.x.02 limit value and cond. indication spec.
remain active 1
• set to approx. /3 of the continue to be active, [S] empty
lowest occurring accuracy dependent on pipe
conductivity resistance of coating
• Solids in medium C 1.3.13 Electrode noise • ON If flow indications,
Noisy flow indication and C 1.3.14 Limit Electr. Noise flow outputs and counts
flow outputs • set e.g. to approx. 0.1× the current flow very noisy, perhaps
[S] electrode
velocity additionally activate
noise
pulse or noise filters,
see Fct. C1.2.04 and
07, resp.
• Gas bubbles in C 1.3.13 Electrode noise • ON If flow indications,
medium C 1.3.14 Limit Electr. Noise flow outputs and counts
Noisy flow indication and • Set e.g. to approx. 0.1× the current flow very noisy, perhaps
[S] electrode
flow outputs velocity additionally activate
noise
pulse or noise filters,
see Fct. C1.2.04 and
07, resp.
• Electrode corrosion C 1.3.13 Electrode noise • ON If flow = zero and
Noisy flow indic and flow C 1.3.14 Limit Electr. Noise pipeline is flowing full,
[S] electrode
outputs, sensor failure • Set e.g. to approx. 0.01 m/s noise might be an
noise
indication of electrode
corrosion

58 7309703200 11 / 2006
4.10 Status messages and diagnostics information
Display messages Description Possible causes, remedial
action
status: F _ _ _ _ _ = operational fault in device,
mA output ≥ 3.5 mA, Status outputs open, Repair necessary !
pulse / frequency output: no pulses
F error in device Error or failure of the complete device, parameter Group message, when one of
or hardware error, device cannot be used any the following or some other
longer. severe error occurs
F IO 1 Error or failure of the IO1, parameter or hardware Try the following:
error, this cannot be used any longer. Load settings (Fct. C 4.6.3)
F parameter Error or failure of data manager, parameter or (Backup 1 or Backup 2 or factory
hardware error, parameters cannot be used any settings).
longer.
If status message still does not
F IO 2 Error or failure of the IO2, parameter or hardware disappear, replace electronic
error, this cannot be used any longer. unit.
F configuration Incorrect configuration: display software or bus After change of module, confirm
(also when module parameter or main software do not match query for changed configuration.
changed) detected configuration. If device configuration
This error message also appears if a module has unchanged: defective, replace
been added or removed but no confirmation of electronic unit.
the configuration change.
F display Error or failure of the display, parameter or Defective, replace electronic unit
hardware error, this cannot be used any longer.
F sensor electronics Error or failure of the sensor electronic, Defective, replace electronic unit
parameter or hardware error, this cannot be used
any longer.
F sensor global Data error in the global data of the sensor Load settings (Fct. C5.6.03,
electronic. backup 1 or 2 or factory
settings). If status message still
does not disappear, replace
electronic unit.
F sensor local Data error in the local data of the sensor Defective, replace electronic unit
electronic.
F field current local Data error in the local data of the current supply. Defective, replace electronic unit
F current output A Error or failure of the current output for terminals Defective, replace electronic unit
A | B | C, parameter or hardware error, this or I/O module.
F current output B
cannot be used any longer.
F current output C
F software user interface Error in the monitoring of the software operation Replace electronic unit
by CRC.
F hardware settings The set hardware parameters do not match the Answer queries in dialogue
detected hardware. In this case, a dialog appears mode, follow directions.
on the display.
F hardware detection The existing hardware cannot be detected. Either Replace electronic unit
modules are unknown or defective.
F RAM/ROM error IO1 A RAM or ROM error is detected upon the Defective, replace electronic unit
building and checking of the CRC. or I/O module
F RAM/ROM error IO2
F Fieldbus Malfunction of the fieldbus interface

11 / 2006 7309703200 59
Display messages Description Possible causes, remedial
action
Status: F _ _ _ _ _ = application-sensitive fault, device OK, Application test or operator
measured values affected action necessary !
F application error Application-contingent error of the complete Group message, when errors as
device, the device is however in order below or other application errors
occur.
F empty pipe One or both measuring electrodes have no Pipe not filled, function
contact for fluidity, flow measured value is set to dependent on Fct. C 1.3.01.
zero, no flow measurement possible Check installation.
Or electrodes completely
insulated by e.g. oil film. Clean!
The two empty pipe messages cannot occur at the same time. The difference lies in whether the measured
value is also set to zero upon the detection of empty pipe. The sensor electronic will use one or the other
function (setting to zero or further measurement) depending on a selection made by the user.
F flow rate too high Over range, the measured values are limited by Limitation Fct. C 1.2.01:
the filter setting. No message if empty pipe. Increase values
If this limit occurs sporadically in processes with air pockets, solid parts or low conductivity, then either the limit
has to be increased or the pulse filter used so as to quell the error messages and also reduce the measurement
errors.
F field frequency too high Field current not reaching steady state, a flow If Fct. C 1.1.14 Settling Time is
measured value is supplied further but may have set to "Manual“, increase value
errors. Measured values are supplied further on in Fct. C 1.1.15.
but these are always too small. No message if If "Standard“ is set, set field
coil broken or bridged. frequency in Fct. C 1.1.13 acc.
to sensor nameplate.
F DC offset ADC over-ranged by DC Offsets, no flow For IFC 300 F and W: check
measurement can be performed, the flow is set to connection of signal cable
zero, no message if empty pipe.
F open circuit A Apparent ohmic resistance on current output A | Current not correct,
B | C too high, effective current is too small. mA output cable has open
F open circuit B circuit or load too high.
Check cable, reduce load
F open circuit C (should be < 1000 Ohm)!
F over range A The current or the corresponding measured value Check with C2.1 Hardware or
is limited by a filter setting. sticker in terminal compartment,
F over range B
which output is connected to the
F over range C terminal.
F over range A The pulse rate or the corresponding measured If current output:
value is limited by a filter setting. Or the Extend C2.x.06 measuring
F over range B range and C2.x.08 limitation
demanded pulse rate is too high.
F over range D If frequency output:
extend values under C2.x.05
and C2.x.07.
F active settings Error during the CRC check of the active settings. Upload Backup 1 or Backup 2
settings, check and adjust if
necessary.
F factory settings Error during the CRC check of the factory
settings.
F backup 1 settings Error during the CRC check of the backup 1 Store active settings in backup 1
settings.
F backup 2 settings Store active settings in backup 2
F wiring A Open or short circuit of control input A | B. Only
available, used as active NAMUR input.
F wiring B

60 7309703200 11 / 2006
Display messages Description Possible causes, remedial
action
Status: S _ _ _ _ _ = out of specification, measurement continues,
Maintenance necessary!
accuracy possibly less
S uncertain Maintenance of the device necessary, measured Group message, when faults as
measurement values only conditionally usable. below or other influences occur.
S pipe not full Only for 3 or 4 electrode sensors, full pipe Measuring tube not completely
electrode has no contact with medium, flow filled, error dependent on fill
measurements are provided further on, but are too level. If necessary, change
high. wiring!
Or: electrodes completely
insulated e.g. by oil film. Clean!
S empty pipe One or both measuring electrodes have no contact Filling level of EMF less than
for fluidity, flow measurements are not set to zero, 50% or electrodes completely
flow measurement continues to run. insulated.
If “0“ to be indicated when pipe
is empty, activate under Fct.
C 1.3.01 “cond.+empty pipe [F]“.
The two empty pipe messages cannot occur at the same time. The difference lies in whether the measured
value is also set to zero upon the detection of empty pipe. The sensor electronic will use one or the other
function (setting to zero or further measurement) depending on a selection made by the user.
S Linearity Measured values for which both currents are Very strong external magnetic
different, flow measured values are provided further fields, or
on. defect in sensor´s magnetic
circuit or in signal processing
S flow profile Measured value in case of non-homogenous Unimpeded inlet and outlet runs
magnetic field is not zero, flow measured values of sensor too short,
are provided further on. Pipeline not fulll
Measuring tube liner damaged.
S electrode noise Noise of the electrodes is too high, flow measured a) Electrodes extremely soiled
values are provided further on, no message if b) Conductivity too low
empty pipe. c) Gas bubbles, solids or
chem. reactions in medium
d) Electrode corrosion (if
message also appears when
flow is zero)
To b), c):
activate noise or pulse filter
Fct. C 1.2.04, C 1.2.07 ,
To b): EMF poss. unsuitable
To d): use sensor with suitable
electrode material
S gain error The preamplifier gain does not correspond to the Defect:
calibrated value, calibration check, flow measured replace electronic unit!
values are provided further on.
S electrode symmetry The impedances of both measuring electrodes are Deposits in measuring tube or
different, flow measured values are provided further electrode short circuit to ground.
on. Clean and check measuring
tube!
S field coil broken Field coil resistance too high. Check field current connections
to electronic module (in separate
S field coil bridged Field coil resistance too low.
versions: the field current cable)
for break / short circuit
S field current deviation The measured field current does not correspond to Check field current connections;
the calibrated value, calibration check, flow if OK: electronics defective,
measured values are provided further on. No replace electronic unit.
message if coil bridged or broken.

11 / 2006 7309703200 61
S field frequency too The ratio of the two measuring windows is not If Fct. C 1.1.14 Settling Time set
high equal to 1, the magnetic field is not properly in to "Manual", increase value in
steady state, flow measured values are provided Fct. C 1.1.15. If "Standard“ is
further on. set, set field frequency in Fct.
C 1.1.13 acc. to sensor
nameplate.
S electronic The maximum electronic temperature is exceeded. Ambient temperature too high,
temperature direct solar radiation or, for C
Version, process temp. too high.
S field coil temperature The maximum coil temperature is exceeded, no Process temperature and
message if coil bridged or broken. ambient temperature too high
S overflow counter 1 This is counter C (without IO2) or A (with IO2) or
FB2 (with Profibus). The counter is overflowing and
again started from zero.
S overflow counter 2 This is counter D or FB3 (with Profibus). The
counter is overflowing and again started from zero.
S overflow counter 3 This is counter B (IO2) or FB4 (with Profibus) not
available without IO2. The counter is overflowing
and again started from zero.
S backplane invalid The data record on the backplane is invalid. The
CRC check has resulted in an error.

Display messages Description Possible causes, remedial


action
Status: C _ _ _ _ _ = output values in part simulated or fixed
C checks in progress Test run of the device, measured values can be Message via HART or FDT, as
simulated measured values or be set to a fixed the case may be. Indic. via the
value. display when outputs held by
control input or have been set to
zero
Test sensor Test function of the sensor electronic activated.

Status: I _ _ _ _ _ = information (current measurement OK)


I counter 1 stopped This is counter C (without IO2) or B (with IO2) or If counter to continue counting,
FB2 (with Profibus). The counter has stopped. activate “yes“ in Fct. C 2.y.09
I counter 2 stopped This is counter D or FB3 (with Profibus). The Start Counter
counter has stopped.
I counter 3 stopped This is counter B (IO2) or FB4 (with Profibus) not
available without IO2. The counter has stopped.
I power failure The device was not in operation for an unknown Cause: temporary line failure,
period of time since the emergency current was during which counters stopped
switched off. This message is only a piece of counting.
information.
I control input A active The message shows up if the control input is
active. This message is only information.
I control input B active
I over range display 1 The first row on the first (second) display page Menu Display Fct. C 4.3 and/or
has been limited by a filter setting. C 4.4, select Meas. Page 1 or 2,
I over range display 2
and increase values in Functions
C 4.z.03 Meas. Range and/or
C 4.z.04 Limitation

62 7309703200 11 / 2006
The data sensor on the backplane us not usable
I backplane sensor
as this has been generated using an
incompatible version.
The global settings on the backplane are not
I backplane settings
usable as these have been generated using an
incompatible version.
The data of the backplane is different from the
I backplane difference
data in the display. If the data can be used in the
backplane, a dialog is shown on the display.
I optical interface The optical interface is used. The buttons on the Keys are ready to operate again
local display are not in operation. 60s after end of data transfer /
removal of the optocoupler
I write cycles overflow The maximum number of write cycles of the
EEPROM or FRAMS on the Profibus DP PCB
has been exceeded.
I baudrate search The Baudrate of the Profibus DP interface is
searched for.
I no data exchange There is no data exchange between IFC300 and
the Profibus.

11 / 2006 7309703200 63
5 Technical data
5.1 IFC 300 signal converter
Versions
Standard IFC 300 C Compact version
®
IFC 300 F Field housing version all versions with HART ,
Display and operator
IFC 300 W Version for wall mounting control elements
IFC 300 R 19” rack version
Option Interfaces (for all versions) Fieldbus Foundation and PROFIBUS PA and DP
IFC 300 _ / BC for Batch Control applications

EEx versions: ATEX EEx Zone 1 d + e + i and EEx Zone 2


FM Class I DIV 1 + 2
CSA GP / Class I DIV 1 + 2
TIIS Zone 1 + 2
Aus Ex Zone 1 + 2
Approvals: Volumetric meter for cold water: OIML R 49 and KIWA BKR 618/4
custody transfer excl. water: OIML R 117

Measurements / Units in metric, British or in US units


Measured variables
Volume flow rate Full-scale range Q100% settable as required from
approx. 5 l/h - 400 000 m³/h,equivalent to
220 - 1 800 000 US gal/min (dependent on meter
size) for electrical conductivities of the process
product from
≥ 1 µS/cm (≥ 20 µS/cm for demineralized water)
Flow velocity settable as required from 0 - 15 m/s equivalent to
0 - 50 ft/s (both directions)
Mass flow rate derived from volume flow rate at known and constant
density (settable from 100 - 5000 kg/m³ equivalent to
0.8340 - 41.73 lb/gal)
Electrical conductivity settable as required from approx. > 0 to ≤ 10000
µS/cm
Temperature in sensor, settable as required from
-40 to +200°C / -40 to +392°F
Diagnostic functions Standards meets and exceeds VDI / NAMUR / WIB 2650
Messages Output of messages optionally via
display, current and/or status output, and also
®
HART or bus interface
Accuracy and function Monitoring of µP and memory, field current,
limit overshooting, temperature of electronic
equipment, accuracy of signal processing, signal and
field current cables, break or short circuit, and load
and open circuit of current output
Application Monitoring of correct installation (flow profile, inlet
and outlet runs),
Monitoring for:
empty measuring tube (partial filling), conductivity too
low, electrode short circuit, electrode insulation or
corrosion, gas bubbles (cavitation), solids,
temperature of field coils, and damage to the liner

64 7309703200 11 / 2006
Display and operator control
Type Graphic display (backlit – white)
128 × 64 pixels / 59 × 31 mm

Display functions 3 pages (page through with ↑ )


• pages 1 / 2:
optionally with one to three lines.
Each line can be used to show current volume /
mass flow rate, other measured variables or
counts
In a 2-line setting, the measured variable in the
st
1 line can be shown in the form of a bar
nd
graph in the 2 line.
Display ranges and number of places freely
selectable.
• Page 3: List of diagnostic and status messages
Units metric, British and US units, selectable from lists for
volumetric and mass flow rates,
flow velocity, electrical conductivity, temperature,
volume, mass and density
Counter places Max. 8
Language of display texts English, German, French, others on request

Operating elements 4 optical keys ( → ↵ ↓ ↑ ) for operator control of the


signal converter without opening the housing
Infrared interface for reading and writing all
parameters with KROHNE IR-Interface without
opening the housing

Output / input assemblies For number and possible combinations of the various
outputs and inputs, refer to Sect. 2.2
Current output
Function • Volume and mass flow rate, flow velocity, field
coil temperature or
electrical conductivity
®
• HART interface is standard
(but not for all option modules), see Sect. 2.2
• active or passive operation, dependent on the
output / input assemblies, see Sect. 2.2

Op. values and load rating active I ≤ 22 mA / RL ≤ 1 kΩ


passive I ≤ 22 mA / U ≤ 32 V DC

Current Measuring range Imin - Imax between 0 - 20 mA


settable as required

Overrange Setting: 0.00 mA ≤ value ≤ 21.5 mA

Error identification 0 mA ≤ IErr < Imin or Imax < IErr ≤ 22 mA

Forward / reverse measurement Direction identified via status output, see below

Automatic range or external range via status output or control input, see below

Time constant 0 - 100.0 s, settable as required

Low-flow cutoff Value: 00.0 - 20.0 % of Q , settable as


Hysteresis: ± 00.0 - 20.0 %.
] required
100%

11 / 2006 7309703200 65
Pulse / frequency output
Function • When set as frequency output:
volume, mass, flow velocity,
coil temperature or electrical conductivity
• When set as pulse output:
3
volume, mass (e.g. 1 pulse / m or / kg)
• active or passive mode, dependent on the
output / input assemblies, see Sect. 2.2

Op. values and load rating active f ≤ 10 kHz: I ≤ 20 mA / f ≤ 100 Hz: I ≤ 100 mA
Unom 24 V DC / U0 1.5 V @ 10 mA
passive f ≤ 10 kHz: I ≤ 20 mA / f ≤ 100 Hz: I ≤ 100 mA
U ≤ 32 V DC / U0 ≤ 1.5 V @ 10 mA
NAMUR to EN 60947-5-6 (operating data as for “passive“)

Pulse rate 0 - 10 kHz, scalable (overflow up to fmax ≤ 12 kHz)

Pulse width 0.05 - 2000 ms (autom., symm. or settable)

Forward / reverse measurement Direction identified via status output, see below

Time constant 0 - 100.0 s, settable as required

Low-flow cutoff Value: 00.0 - 20.0 % of Q , settable as


Hysteresis: ± 00.0 - 19.9 %.
] required
100%

Status output
Function • limit switch, empty pipe, polarity sign,
overrange, automatic range, counter preset,
failure, maintenance requirement,
adjustable to inverse operation
• active or passive operation, dependent on
output / input assemblies, see Sect. 2.2

Op. values and load rating active U ≤ 24 V DC/ I ≤ 100 mA / U0 ≤ 1.5 V @ 10 mA


passive U ≤ 32 V DC/ I ≤ 100 mA / U0 ≤ 1.5 V @ 10 mA
NAMUR to EN 60947-5-6 (operating data as for “passive“)

Time constant 0 - 100.0 s, settable as required


Control input
Function • hold outputs, set outputs to zero,
counter reset, error reset,
range change, operating state: (off)
• active or passive operation, dependent on
output / input assemblies, see Sect. 2.2

Op. values and load rating active Inom = 16 mA / Unom = 24 V DC


passive U ≤ 32 V DC / Uon > 19 V DC / Uoff < 2.5 V DC
NAMUR to EN 60947-5-6 (operating data as for “passive“)
Internal electronic counters
Number 2, settable independent of one another

Measured variable Volume or mass flow rate

Function Sum + or – counter and preset counter

Time constant 0 - 100.0 s, settable as required

Low-flow cutoff Value: 00.0 - 20.0 % of Q , settable


Hysteresis: ± 00.0 - 19.9 %.
] as 100%
required

66 7309703200 11 / 2006
Electrode circuit
Terminals Term. 1, 2, 3, 4 and 20, 30, 40
(not provided in Compact Version C)
Field current supply
Type bipolar pulsed DC field for all KROHNE sensors
(primary heads), galvanically separated from all input
and output circuits
Terminals Term. 7, 8 and 9
(not provided in Compact Version C)
Current / voltage ±0.125 A (± 5 %) UN ≤ 40 V
1
Clock frequency /36 up to 2 x power frequency,
settable acc. to the calibration data of the sensor

Power supply AC Version DC Version


Voltage range (without changeover) 100 - 230 V AC 12 - 24 V DC
Tolerance band -15% / +10 % -25 % / +30 %
Frequency 48 - 63 Hz -

Power consumption (incl. sensor) ≤ 22 VA ≤ 12 W


When connected to functional extra-low voltage (12 - 24 V DC), protective separation (PELV) must be ensured
(to VDE 0106 and IEC 364 / 536 or equivalent national regulations).
Housing
Materials •C Compact: die-cast aluminium (optionally stainl. steel 1.4404)
•F Field housing die-cast aluminium (optionally stainl. steel 1.4404)
• W Wall-mounted hsg polyamide
•R 19“ rack aluminium section, stainless steel and aluminium
sheet, in part with polyester coating
Ambient temperature • in operation -40 … +65 °C / -40 … 149 °F
• in storage -50 … +70 °C / -58 to +158 °F
Degree of protection
(IEC 529 / EN 60 529) •C Compact: IP 67 / NEMA 6
•F Field housing IP 67 / NEMA 6
• W Wall-mounted hsg IP 65 / NEMA 4 and 4X
•R 19“ rack IP 20 / NEMA 1
Cable entry for Versions C, F and W M 20 × 1.5, ½“ NPT or PF ½“
Signal cables
• KROHNE DS 300 (standard) double shield, signal cable A, standard length 5 m
• KROHNE BTS 300 (option) triple shield, signal cable B
• other signal cables (note following operating data!) - Low-voltage directives to EN 60 811 or
equivalent national standards
- Capacitance of signal wire:
wire to wire and wire to shield
< 150 pF / m or 50 pF / ft
- Isolation resisance
> 100 GΩ / km or > 240 GΩ / mile
- Umax < 24 V - Imax < 100 mA
- Voltage checks
signal wire / inner shield 500 V
signal wire / signal wire 1000 V
signal wire / outer shield 1000 V
- Twisting / strapping of signal wires
minimum 10× / m or 3× / ft
important when screening magnetic fields

11 / 2006 7309703200 67
5.2 Selection table for KROHNE sensors (primary heads)
Sensor Meter size Special features EEx- Custody
Version transfer
Connection DN mm inch
(various)
3 ®
OPTIFLUX 1000 Sa DN 10 - 150 /8“ - 6“ Teflon PFA liner - -
OPTIFLUX 2000 Fl DN 25 - 3000 1“ - 120“ specifically for water - -
1 ®
OPTIFLUX 4000 Fl DN 2.5 - 3000 /10“ - 120“ Teflon PFA, ETFE, yes yes
and others
1
OPTIFLUX 5000 Sa DN 2.5 - 100 /10“ - 4“ yes yes
ceramics, 99.7 % Al2O3
Fl DN 150 - 250 6“ - 10“ -. -
®
OPTIFLUX 6000 1 Teflon PFA liner
Food DN 2.5 - 150 /10“ - 6“ yes -
hygienic use
®
Sa Sandwich design, flangeless Teflon is a registered trademark of DuPont.
Fl Flanged design
Food hygienic screw, clamp and flange connections

5.3 Flow tables


v = flow velocity in m/s v = flow velocity in ft/s

Full scale range Q100% Meter size in … Full scale range Q100%
v = 0.3 m/s v = 1.0 m/s v = 12 m/s DN mm inch v = 1.0 ft/s v = 10 ft/s v = 40 ft/s
minimum maximum minimum maximum
1
0.0053 0.0177 0.2121 2.5 /10 0.0237 0.2372 0.9486
1
0.0136 0.0452 0.5429 4 /8 0.0607 0.6071 2.428
1
0.0306 0.1018 1.222 6 /4 0.1366 1.366 5.464
3
0.0849 0.2827 3.392 10 /8 0.3794 3.794 15.18
1
0.1909 0.6362 7.634 15 /2 0.8538 8.538 34.15
3
0.3393 1.131 13.57 20 /4 1.518 15.18 60.71
0.5302 1.767 21.20 25 1 2.372 23.72 94.86
0.8686 2.895 34.74 32 - 3.886 38.86 155.4
1.358 4.524 54.28 40 11/2 6.071 60.71 242.8
2.121 7.069 84.82 50 2 9.486 94.86 379.4
3.584 11.95 143.3 65 - 16.03 160.3 641.3
5.429 18.10 217.1 80 3 24.28 242.8 971.4
8.483 28.27 339.2 100 4 37.94 379.4 1 518
13.26 44.18 530.1 125 - 59.29 592.9 2 372
19.09 63.62 763.4 150 6 85.38 853.8 3 415
33.93 113.1 1 357 200 8 151.8 1 518 6 071
53.02 176.7 2 120 250 10 237.2 2 372 9 486
76.35 254.5 3 053 300 12 341.5 3 415 13 660
135.8 452.4 5 428 400 16 607.1 6 071 24 284
212.1 706.9 8 482 500 20 948.6 9 486 37 944
305.4 1 018 12 215 600 24 1 366 13 660 54 640
415.6 1 385 16 625 700 28 1 859 18 593 74 371
542.9 1 810 21 714 800 32 2 428 24 284 97 138
662.8 2 290 26 510 900 36 3 074 30 735 122 940
848.2 2 827 33 929 1 000 40 3 794 37 944 151 778
1 221 4 072 48 858 1 200 48 5 464 54 640 218 560
1 663 5 542 66 501 1 400 56 7 437 74 371 297 484
2 171 7 238 86 859 1 600 64 9 714 97 138 388 551
2 748 9 161 109 931 1 800 72 12 294 122 940 491 760
3 393 11 310 135 717 2 000 80 15 178 151 778 607 111
4 105 13 685 164 217 2 200 88 18 365 183 651 734 605
4 866 16 266 195 432 2 400 96 21 856 218 560 874 240
5 734 19 113 229 361 2 600 104 25 650 256 504 1 026 018
6 650 22 167 266 005 2 800 112 29 748 297 484 1 189 938
7 634 25 447 305 363 3 000 120 34 150 341 500 1 366 000

68 7309703200 11 / 2006
5.4 Measuring accuracy / error limits (under reference conditions, see below)
All KROHNE EMFs are calibrated by direct volumetric comparison on internationally traceable
calibration rigs accredited in conformity with EN 17025.

1,0%
. ]
% M.V.

0,9%
0,8%
error[% [v.M.]

0,7%
0,6%
0,5%
Messfehler

0,4%
(3)
Measuring

0,3%
(2)
0,2%
0,1% (1)

0,0%
00 1 2 33 4 5 66 7 8 99 10 11 12
12 m/s
0 10 20 30 40 ft/s
Flow velocity v [m/s]
Durchflussgeschwindigkeit
OPTIFLUX sensors DN [mm] [inch] Measuring error Curve
3
5300 10-100 /8" - 4" 0.15% of M.V. + 1mm/s 1
0.04“/s
150 - 250 6“ - 10“ 0.2% of M.V.+ 1mm/s 2
0.04“/s
3
2300 / 4300 10 - 1600 /8" - 64"
3 0.2% of M.V.+ 1mm/s 2
6300 10 - 150 /8" - 6" 0.04“/s
3
1300 10 - 150 /8" - 6"
1 1
4300 / 5300 / 6300 2.5 - 6 /10” - /4”
0.3% of M.V.+ 2mm/s 3
2300 / 4300 > 1600 > 64“ 0.08“/s

Special calibrations on request


Reference conditions similar to those in EN 29 104
Process product water at 10 – 30°C / 14 … 86°F
Electrical conductivity > 300 µS/cm Every single KROHNE signal
converter undergoes a burn-in test
Power supply UN ± 2% (UN = rated voltage)
for a minimum of 20 hours
Ambient temperature 18 – 28°C / 65 -82°F at varying ambient temperatures
Warm-up time approx. 10 min from –20 to +60°C / -40 to +149°F.
Functioning and accuracy of each
Calibration equipment max. uncertainty < 0.2 x F signal converter are monitored by
Inlet / outlet runs equiv. to 10 x DN / 2 x DN (DN = meter size) computer.
Primary head properly grounded and centered

11 / 2006 7309703200 69
5.5 Dimensions and weights IFC 300 signal converter
Dimensions in mm and (inch)
IFC 300 C Compact housing
Weight: approx. 4.2 kg / 9.3 lb
260.2 (10.2“)
202 (8.0“)

(4.7“) (5.4“)
(6.1“)

IFC 300 W Wall-mounted housing IFC 300 F Field housing


Weight: approx. 2.4 kg / 5.3 lb Weight: approx. 5.7 kg / 12.6 lb
202 (8.0“) 260.2 (10.2“)

(4.7“) (5.4“)

(6.1“)
(11.8“)

(11.6“)
(5.5“)

(7.8“) (5.4“)

276.9 (10.9“)

Wall and pipe mounting plate IFC 300 W Wall and pipe mount IFC 300 F

(2.5“) (2.4“)
16 (0.6“)
(Ø 0.4“) (Ø 0.4“)
(0.2“)
(3.9“)

(2.5“)

(3.9“)
(0.2“)

Several IFC 300 W mounted side by side Several IFC 300 F mounted side by side
Centre-to-centre distance of mounting plates ≥ 240 mm When all mounted on one level:
centre-to-centre distance of mounts:
For wall mounting: ≥ 600 mm / ≥ 23.6“,
Use holes sized: so as to allow easy access to terminal
width x height = 60 x 100 = 2.4“ × 3.9“ compartment for power and outputs.
For mounting on standpipe: Recommended for larger number of IFC 300 F
Use rectangular cutouts. Clips may not extend through meters: staggered arrangement laterally and
mounting plate more than max. 10 mm. = 0.4“ vertically (e.g. vertical spacing of mounting plates
≥ 250 mm / ≥ 9.8“)

70 7309703200 11 / 2006
Returning a device for testing or repair to KROHNE
This device has been carefully manufactured and tested. If installed and operated in accordance with these
operating instructions, it will rarely present any problems. Should you nevertheless need to return a device for
inspection or repair, please pay strict attention to the following points:

Due to statutory regulations on environmental protection and safeguarding the health and safety of our
personnel, KROHNE may only handle, test and repair returned devices that have been in contact with
products without risk to personnel and environment.

This means that KROHNE can only service this device if it is accompanied by the following certificate
confirming that the device is safe to handle.

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly
requested:
to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous
substances,
to enclose a certificate with the device confirming that is safe to handle and stating the product used.

We cannot service this device unless accompanied by such a certificate.

S P E C I M E N certificate

Company: Address:
…………………………………………………….. ……………………………………………………….

Department: Name: ……………………………………………………….


…………………………………………………..

Tel. No.: Fax No.:


……………………………………………………. ………………………………………………………..

The enclosed device

Type: …………………………………………………………………………………………………………………

KROHNE Order No. or Series No.:


………………………………………………………………………………………………….

has been operated with the following liquid:


………………………………………………………………………………………..

Because this liquid is Ο water-hazardous Ο toxic Ο caustic Ο flammable

we have Ο checked that all cavities in the instrument are free from such substances
Ο flushed out and neutralized all cavities in the device

We confirm that there is no risk to humans or environment through any residual liquid contained in this device.

Date: Signature:
………………………………… …………………………………………………………………………
Company stamp:

11 / 2006 7309703200 71

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