Crystallization Behaviour of Fluorphlogopite Glass Ceramics: Received February 7, 2000 Accepted February 20, 2001
Crystallization Behaviour of Fluorphlogopite Glass Ceramics: Received February 7, 2000 Accepted February 20, 2001
Crystallization Behaviour of Fluorphlogopite Glass Ceramics: Received February 7, 2000 Accepted February 20, 2001
CRYSTALLIZATION BEHAVIOUR
OF FLUORPHLOGOPITE GLASS CERAMICS
ESMAT M.A.HAMZAWY
Transparent fluorphlogopite based glasses were prepared using talc, glass sand and phosphate raw material. The effect of
TiO2, ZrO2, phosphate or combinations of either B2O3-phosphate or TiO2-ZrO2 on the crystallization of fluorphlogopite base
glass was examined. X-ray diffraction analysis showed formation of fluorphlogopite at 765 °C in the base glass. Addition of
ZrO2 or 5 wt.% phosphate did not affect the monophase crystallization. However, when the amount of phosphate was
increased to 10 wt.%, fluorapatite was crystallized together with fluorphlogopite. TiO2 and TiO2-ZrO2 addition enhance the
formation of enstatite together with fluorphlogopite. Thermal treatment of ZrO2-containing glasses was found to induce
crystallization of fluorphlogopite as a main phase. The addition of TiO2 alone or mixed with ZrO2 catalyzed crystallization of
enstatite and fluorphlogopite above 1000 °C. SEM analysis showed that glasses containing fluorphlogopite acquired fine-
grained microstructure at 650 – 765 °C. At higher temperature, 1000 °C, the crystal structure of fluorphlogopite was modified
into interlocked flakes. Vicker’s hardness values of the glass-ceramics increased in presence of enstatite (7358 MPa) and
decreased in the presence of fluorapatite (4905 MPa). Addition of B2O3 decreased the density of glass to 2.634 g/cm3 and
glass-ceramic to 2.780 g/cm3 . Phosphate or ZrO2 additions showed a reverse effect (2.864 g/cm3). Thermal expansion
coefficients of fluorphlogopite glass-ceramic samples in temperature range 20 - 500 °C changed from 7.8 × 10-6 °C -1 in
presence of fluorapatite to 9.2 × 10-6 °C -1 in case of the dominance of enstatite.
G0 G1 G2 G3 G4 G5 G6
covered platinum crucibles for 3 hours at a temperature determined by Linseis dilatometer (model L76/1250)
in the range 1350 - 1450 °C. After melting, the glass using a heating rate of 5 °C/min.
melts were cast into rods and patties, which were
subsequently annealed at 500 °C for 15 min, and left to RESULTS
cool inside the muffle furnace which was switched off.
The differential thermal analyses (DTA) were Crystallization of the base glass
performed using a Shimadzu, DT 30 apparatus. 70 mg
of granular glass samples (0.25 - 0.60 mm) were used. The heat-treatment, according to the DTA results
The heating rate applied was 10 °C/min. The XRD (figure 1 and table 3), brings the formation of crystalline
spectrometer, Philips 1390, Cu-target Ni- filter, was fluorphlogopite phase alone at a low heat-treatment
used for the identification of crystalline phases temperature (765 °C). The transparency of the base
developed after heat treatment. Microhardness was glasses is slightly reduced by the formation of the
measured on polished crystalline samples using fluorphlogopite phase. The transparency of the glass
Vicker’s microhardness indenter (Shimadzu, type-M, changed to white translucent material when the glass
Japan). The densities of glass and glass ceramic samples was heat-treated at 898 °C. This effect was associated
were determined at room temperature by the with the crystallization of enstatite phase. At still higher
Archimedes method using xylene. The arithmetic mean temperatures (1000 °C, 10 hours), a white opaque glass-
of three readings for each sample was calculated. ceramic was developed and fluorphlogopite decompo-
Representative SEM micrographs were obtained sed partially to the enstatite becoming the major phase
for gold coated freshly etched crystalline samples using at very high temperature (1100 °C, 5 hours, table 4).
SEM Philips XL30. The SEM micrograph of the former transparent
The coefficients of thermal expansion of glass- crystallized glass shows a fine microstructure of the
ceramic samples (dimension 0.3 × 0.3 × 1.6 cm) were monocrystalline fluorphlogopite phase in minor glassy
glass G1 G2 G3 G0 G4 G5 G6
a)
Table 5.. Thermal expansion coefficient of glass samples heat crystallization. However, the proposed nucleation
treated at 1100 °C for 5 hours. mechanism mentioned before [11], which has been
supported recently [12] may depict the sequence of
glassno. thermal expansion identified crystallization. This means that, the introduced
coefficient (10-6C-1) phases constituent in glass batch increase the rate of nucleation
and decrease the interfacial energy between the crystals
20-300 °C 20- 500 °C and glass. In other words, the sequence of
fluorphlogopite crystallization may be expressed as:
G0 9.2 9.1 EN+FP Fluophlogopite glass {heat-treatment at nucleation
G1 7.6 7.8 FP+EN+FA
temperature} → Separated nuclei of Mg and F rich
phases {treatment at crystallization temperature}
G2 7.7 7.9 EN+FP+FA
→ Fluorphlogopite crystals + Residual glass.
G3 8.6 8.7 FP+EN+FA
When looking for the effect of combined samples
G4 8.9 9.2 EN+FP
with phosphate and B2O3, some previous work can
G5 8.4 8.9 FP+EN depict their actions. The higher field strength of P5+
G6 9.0 9.2 EN+FP (2.1) ions compared with Si4+ (1.57) ions cause drainage
of the Mg, Al, alkali cations and fluorine ions from the
silicate droplet [10]. Due to this strong effect, the lower
percentages of combined phosphates in base
expansion coefficient decreased with formation of composition yield easily fluorapatite. This amount of
fluorapatite (G1, G2& G3) and increased under the crystallized fluorapatite increases with the addition of
dominance of the enstatite (G0, G4). phosphates when it compensates usually major phase
fluorphlogopite. On the other hand, B3+ (ionic radius =
DISSCUSION = 0.020 nm and atomic weight = 10.81) ion can be
expected to enter the tetrahedral layer (substituted for Si
The internally fluorine-nucleated fluorphlogopite of ionic radius = 0.041 nm and atomic weight = 28.09)
component, lead to the reduction of the viscosity of the in phlogopite [13]. Other results show that B2O3 in
melt. The presence of fluorine ions facilitates the trisilicic mica may be replaced by ~10 wt.% Al2O3 [5].
mobility of structural elements in glass and enhances These data can depict the distinct lower density in the
the fluorphlogopite crystallization. Due to these present samples. Another noticed effect of boron
combined factors, transparent glass-ceramic material of addition is the coexistence of F-free and F-containing
nearly single phase resulted from heat treatment at 755- phases resulting from the effect of lower viscosity of
818 °C. This transparency reflects the ultra-fine glass melt and subsequent higher ions mobility during
microstructure and the similarity of the refractive heat-treatment.
indices of the monophase fluorphlogopite and the The influence of the nucleants added was studied
remaining residual glass. by many authors [13 - 15]. Solubility of ZrO2 in the
Literature survey proposed different concepts to glass melt reaches 4 wt.% [14]. Other authors have
explain the mechanism of fluorphlogopite glass found that ZrO2 addition of 8 wt.% leads to the
crystallization. Daniel and Moore [8] show that crystallization of tetragonal ZrO2 and fluorphlogopite
crystallization of fluorphlogopite glass takes place in and suppressed other silicate phases [15]. In agreement
two stages: (i) Initial structural ordering which occur at with these results, ZrO2 addition investigated in this
~600 °C. The value of the transformation temperature work supports the fluorphlogopite crystallization and
depends on the fluorine content. (ii) Crystal morpho- decreases the amount of silicate phases formed. TiO2
logy of the glass-ceramic changes from 900 to 1150 °C. additions induce mica growth [15 - 17] and the higher
Chung et al [5] suggested a complex multi stage percentages tend to form titanate phases [15]. However,
sequence for crystallization: (a) heterogeneous the lower amount of TiO2 in our samples (even those
nucleation of BCC chondrodite (Mg5Si2O8F2)–like mixed with ZrO2) has strong effect on the usual
crystals in glass matrix, (b) re-crystallization of dominant enstatite crystallization especially at higher
chondrodite to norbergite (Mg3F2SiO4), (c) epitaxial temperatures.
growth of fluorphlogopite. Others added that the The values of thermal expansion coefficient vary
thermal treatment increase fluorphlogopite content considerably with both the temperature range used and
and decreases chondrodite and norbergite amount the contents of developed phases. In previous glass-
observed at temperatures above 800 °C [9, 10]. Recent ceramic works, the measured thermal expansion
work [6] by Habelitz et al. mentioned that norbergite coefficient was 6.4 - 7.1 × 10-6 °C-1 for fluorphlogopite
serve as a fluorine reservoir for the fluorphlogopite [18], and was 7.4 - 11.9 × 10-6 °C-1 for fluorapatite [19],
formation. where it was 7.5 - 10.0 × 10-6 °C-1 for enstatite [20]
The aforementioned phases chondrodite and (20 - 300 °C). In the present investigation, the thermal
norbergite were not detected in the present samples. expansion coefficient of the glass ceramics was
These phases may be separated in the glassy state which practically influenced by the type and the concentration
act as nuclei for subsequent fluorphlogopite of combined phosphate and nucleant used which had a
neovlivnil monofázovou krystalizaci. Zvýšený přídavek (1000 °C) se krystalická struktura fluorflogopitu změnila na
10 hmotn.% fosforečnanu však vedl ke společné krystalizaci formu vzájemně spojených šupinek. Hodnoty mikrotvrdosti
fluorapatitu a fluorflogopitu. TiO2 a TiO2-ZrO2 přídavky sklokeramiky vzrostly za přítomnosti fluorapatitu (4905 MPa).
zvýšily tvorbu enstatitu spolu s fluorflogopitem. Ohřev skel s Přídavek B 2O 3 snížil hustotu skla na 2,634 g cm -3 a
přídavkem ZrO2 indukoval krystalizaci fluorflogopitu jako sklokeramiky na 2,780 g cm-3. Přídavek fosforečnanů a ZrO2
hlavní fáze. Přídavek samotného TiO2 nebo ve směsi se ZrO2 měl opačný účinek (2,864 g cm -3). Koeficient teplotní
podnítil krystalizaci enstatitu a fluorflogopitu nad 1000 °C. roztažnosti vzorků fluorflogopitové sklokeramiky dosahoval
SEM analýza ukázala, že skla obsahující fluorflogopit měla hodnot 7,8 × 10-6 °C-1 za přítomnosti fluorapatitu a 9,2 ×
jemnozrnou strukturu při 650 až 765 °C. Při vyšší teplotě × 10-6 °C-1 v případě dominujícího enstatitu.