Operacion Del Edge Pro Proarc

OWNER’S MANUAL
RD-991E
IMPORTANT: Read these instructions before installing, operating or servicing this product.
MODEL : MASTER 35 ~ 60
CNC CUTTING MACHINE
(OPERATION EDGE Pro)
Serial number：1001012 ~ and later

Revised date : Feb. 06, 2010
UNITED PROARC CORPORATION

No. 3 Gungye 10th Road, Pingjen Industrial Park, Tel No：886 3 4696600
Pingjen City, Taoyuan 324, Taiwan Fax No：886 3 4694499
http：//www.proarc.com.tw E-Mail：[email protected]
TABLE OF CONTENTS
Operation 1.1 Control panel ..................................................................................... 1

1.2 OPC Power up/off procedure ............................................................ 4
1.3 Gas control box ................................................................................. 8
1.4 Two stage piercing .......................................................................... 11
1.5 Flame marking torch ........................................................................ 14
1.6 Positive anti-dust pressure settings and operation .......................... 16
1.7 Gas circulating drawing ................................................................... 17
1.8 Sequence diagram (High / Low Preheat) ........................................ 19
Service 2.1 Trouble shooting guide ..................................................................... 20
Parts List 3.1.1 Operation console ........................................................................ 32

3.1.2 Operation console(inside) ............................................................. 34
3.2 Servo amplifier box .......................................................................... 36
3.3 Relay box (standard)……………………. ......................................... 39
3.4 Gas box……………………. ............................................................. 40
Circuit Diagram 4.1.1 Control system .............................................................................. 44

4.1.2 Main circuit ................................................................................... 42
4.2.1 EDGE single ended I/O pinout ..................................................... 44
4.2.2 EDGE drive / encoder pinout ........................................................ 46
4.2.3 EDGE EIA / Code ......................................................................... 48
4.3.1 OPC：I/O Relay board & OPC I/O interface ................................ 48
4.4.1 Relay box : TB4 interface ............................................................. 50
4.4.2 Relay box : Gas control board interface ....................................... 51
4.4.3 Relay box : Torch motorized control interface .............................. 52
4.4.4 Relay box : Torch station interface ............................................... 53
4.4.5 Relay box : I/O connector interface .............................................. 54
4.5 Servo control box : Amplifier CN1 servo relay board interface ......... 55
4.6 Amplifier parameters ........................................................................ 56
TABLE OF CONTENTS
Appendix Appendix A：Serial communication ...................................................... 58

Appendix B：Signal tower ..................................................................... 59
Appendix C：Torch collision interface ................................................... 60
Appendix D：Pneumatic flame marking interface ................................. 62
Appendix E：Plasma system command THC machine interface .......... 63
Appendix F：Plasma system hpr-260 sensor THC interface ................ 64
Appendix G：Two command THC interface ......................................... 65
Appendix H：Inova Torch Height control System Interface .................. 67
Appendix I：Safety device interface ....................................................... 68
Appendix J : Blower fan interface .......................................................... 69
Appendix K：Fume collection interface ................................................. 70
Appendix L：Scriber interface .............................................................. 71
Appendix M：HSD-130 & SPHC Interface ............................................ 72
Appendix N：Plasma system power max 1650 sensor THC interface.. 73
Appendix O：Flame vent off ................................................................. 74
Option A：Relay box (6 cut) ................................................................ 75

Option B：Torch motorized board for 4st / EX 2st interface.................. 76
Option Option C：Gas station board for 4st interface ....................................... 77
Revisions ............................................................................................... 78
1.1 CONTROL PANEL
FUNCTION OF CONTROL PANEL

(Note：Depending on the optional functions you have purchased, your system may not include
all of the following functions, irrespective of they are physically appeared on the panel).
1. Plasma / Laser point 4. Torch & Motorized station / Up – Down

2. Option 5. Servo power system / Emergency stop
3. Flame Gas control / Flame – Select switch
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1.1 CONTROL PANEL
1. Plasma / Motorized lift Up – Down / Laser point
Plasma ON Laser Point ON
Plasma OFF
Plasma Auto Laser Point OFF
2. Option system
A. Height sensing
B. Ignite
C. Water spray
D. Powder marking
E. Option
3. Flame Gas control
3.1(Preheat)
Low Preheat ON High Preheat ON
Low Preheat OFF
Low Preheat Auto High Preheat OFF
2
1.1 CONTROL PANEL
3.2 (Cutting Oxygen)
High Cut Oxy ON Low Cut Oxy ON
High Cut Oxy OFF
High Cut Oxy Auto Low Cut Oxy OFF
4. Torch & Motorized station / Up – Down
Torch ON/OFF Station
Torch UP/Down
5. Servo power system

A. Servo power
B. Emergency stop
3
1.2 OPC POWER ON/OFF PROCEDURE
1. OPC Power on procedure:
Step 1. Switch on the main power circuit breaker of the servo control console.
Step 2. Switch on the main power of the servo control box.
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Step 3.Turn on the power of the EDGE Pro controller (the green light should be on).
Wait for the operating system to boot up completely before proceeding to the
next.
Step 4.Switch the servo power on, select switch on - the green light should be on.
OPC power up procedure is now completed.
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2. OPC power off procedure：

Step 2.Turn off the servo power, turn the select switch off.
Step 3.Turn off the EDGE Pro controller power. Wait until the operating. system
has been completely shut down before proceeding to the next step.
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Precede the following procedure only after the CNC Controller has been shut off.
Step 3. Turn off the power of the servo control.
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1.3 GAS CONTROL — GAS PRESSURE ADJUSTMENT
Capacity * High cutting OXY：Max setting 10kg/ cm2.

Max pressure shown on gauge 15kg/cm2.
* Low cutting OXY：Max setting 10kg/ cm2
Max pressure shown on gauge 15kg/ cm2.
* High preheat OXY：Max setting 7 kg/ cm2.
Max pressure shown on gauge 10 kg/ cm2.
* Low preheat OXY：Max setting 7 kg/ cm2.
* High preheat fuel gas：Max setting 1 kg/ cm2.
* Low preheat fuel gas：Max setting 1 kg/ cm2.
.
8
Gas Pressure adjustment procedure
Preheating Gases
1. Adjusting LOW PREHEAT

Please set cutting torch #1 switch to "1" ( ON position ) and set the Low Preheat
switch to "1" ( force ON position ). Open the preheat oxy and fuel gas knobs on
the torch until a trickle gas flow is present, then adjust both low preheat oxygen
and low preheat fuel gas pressure on the pressure adjustment panel. After the
adjustment, please set the Low Preheat switch to "0" ( closed position ).
2. Adjusting HIGH PREHEAT
Open the preheat oxy and fuel gas knobs on the torch and set the Low Preheat
switch to "1" (force ON position), then set the HIGH PREHEAT switch to "1" (On
position). Press START button to initiate flame-cutting procedure. During the
countdown of preheating time, you can adjust the desired HIGH PREHEAT gas
pressures (oxygen and fuel) on the pressure adjustment panel. After preheat is
finished, it will automatically switch from High Preheat to Low Preheat and begin
cutting.
§ When cutting a thicker plate, HIGH PREHEAT can effectively reduce
preheating time.
Cutting Gases：
1. Adjusting High Cutting Oxy

a. Set the low cutting Oxy switch to "0" (closed position) and then open the
cutting oxygen valve on the torch (open all the way).
b. Set the high cutting Oxy switch "1" ( force on position ) and you can adjust the
desired high cutting pressure on the pressure adjustment panel. After
finishing adjusting the pressure, please shut off high cutting Oxy by setting the
high cutting Oxy switch to "0" (closed position).
2. Adjusting Low Cutting Oxy
a. On the EDGE screen, please adjust flame setup data --- " move pierce time "
to 10 seconds.
b. Set the low cutting Oxy switch to "1" position.
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c. Set the High Cutting Oxy switch to "Auto" position and press the CNC starting
switch. It starts to preheat. Before the 10-seconds-conuntdown the time up, the
torch will only have Low Cutting Oxy, you must adjust the Low Cutting Oxy
pressure on the pressure adjustment panel at this time. After the 10 seconds
countdown, the system will switch the pressure from Low Cutting Oxy to High
Cutting Oxy automatically. The operator also has to adjust the " move pierce
time "according to his/her work’s thickness.
§For various cutting parameters, please refer to the cutting data.
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1.4 TWO STAGE PIERCING
Hi / Low Oxygen Two Stage Piercing with EDGE Pro

1. Piercing method：
This operation needs to be combined with EDGE Pro cutting parameters. When “Oxy Fuel”
is selected, the parameters of “Moving Pierce Time” are available to set the Hi/Low Oxy
Fuel two stage piercing time.
2. Reference of relevant parameters：
I. Pierce Time：Specifies the amount of delay after the cutting gas is turned on
before lowering the torch to the cut position.
II. Moving Pierce Time：Specifies the amount of time that the pierce output
remains on while piercing with motion.
III. Creep Time：Specifies the amount of time after piercing the part that the torch
travels at Creep Speed. This parameter is helpful in allowing the operator to
bring the cutting surface up to temperature and completely pierce the metal
before cutting at full speed.
IV. Pierce Torch Up Time：Specifies the amount of time used for torch lift during
piercing. This parameter is used to provide distance between the torch tip and
metal surface for cutting. This can avoid blocking of the spout due to slag.
V. Pierce Torch Down Time ： Specifies the amount of time used for torch
lowering during piercing.
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3. Application：
The major piercing application is to be aimed at thick plates, generally 25mm and
above, however good piercing results is even more manifested if applied on 40mm
and above. During piercing, residue such as slag may likely clog the torch tip. It will
end up a stop on the machine, cleaning up of torch tip, a waste of time and influence
cut quality. Consequently, the “low cutting oxygen” (acts to control half of that high
cutting oxygen pressure) will avoid high cutting oxygen piercing vertically through the
plate and avoid producing too much slag. An optimum result is achieved after using
low-pressured cutting oxygen until it reaches the set time before shifting to standard
“high cutting oxygen” while piercing. For this reason, two-stage piercing combined
with appropriate “Lead-In Length” will further enhance optimum efficiency.
LOW CUTTING HIGH CUTTING

OXYGEN OXYGEN
LOW CUTTING OXYGEN DEPTH
HIGH CUTTING OXYGEN DEPTH
4. Procedures：
I. Adjust high cutting Oxygen/ Preheat Oxygen/Preheat Gas pressure according
to cutting torch’s original setup.
II. Adjust two stage low cutting oxygen pressure.
III. It is advisable that “Pierce Time” is set at “0”. It is intended not to stop at cut
position as soon as the cutting oxygen is turned on (reaches preheat time),
hence, in low cutting oxygen, piercing should start while cutting torch is in
motion (This is the same way as that of manual cutting).
IV. Adjust “Moving Pierce Time” about 2 seconds, depending the material
thickness you may increase the length of time accordingly.
V. Set “Creep Time” approximately 3 ~ 5 seconds. The purpose is to slow the
machine’s speed while piercing. Creep speed is determined by a setup
parameter; percentage of the cut speed may be set approximately 25 ~ 50%.
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Example of set up data：

{ Cutting speed：300mm/min, creep speed: 300 x 25% = 75mm/min, Creep
Time: 3 sec .}
Thus, base on the above setup, the cutting torch starts to travel at a speed of
75mm/min., 3 seconds later actual cutting speed will increase to 300mm/min.
VI. Example：
{ Material thickness ： 80mm, Creep time: 5 seconds, Pierce time ： 2
seconds, Lead-in length: 20mm }.
If creep speed is 75mm/min (or 1.25mm/sec), creep time at 5 seconds will
have 6.25mm length (1.25mm x 5 sec.). Consequently, based on the Lead-in
length of 20mm, distance from 0~6.25mm will have creep speed of 75mm/min
while distance from 7~20mm will increase the cutting speed to 300mm/min.
Two stage piercing from 0 – 2 sec. uses “low cutting oxygen” that will pierce
through the plate about 1/3 ~ 1/2 of its depth. After 2 sec., it uses “high cutting
oxygen” to complete the piercing job at the given lead-in length of 20mm. This
will ensure that before cutting the plate sketch, high cutting oxygen had pierce
thoroughly without wasting the remaining plate sketch. This combination of
cutting mode is inherited through the traditional piercing done manually.
LOW CUTTING HIGH CUTTING

OXYGEN OXYGEN
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1.5 FLAME MARKING TORCH
Settings of Pressure Gauges:

Using Propane /Acetylene as preheating gas:
Preheat Oxy:：30 psi / 10 psi
Fuel Gas:：10 psi / 2 psi
Cutting Oxy:：30 psi / 10 psi
Preheating Flame Adjustment:

1. Select FLAME on the control console, and
turn ON the LOW PREHEAT by switching it
to position “1”.
2. Turn ON the powder switch by switching it to
position “1”.
3. Open the fuel valve (3) and ignite at the torch
tip to bring up the fire. Then, open preheat
oxy valve (4) gradually to assist the
combustion.
4. It is advisable that the preheat flame be
adjusted to become an approximately 100
mm-long thin and mild flame.
The Adjustment of Zinc Powder flow rate:

1. Select CUTTING switch on the control console, turn ON the cutting by switching
to postion “1”.
2. Adjust the flow of zinc powder at (1) of the zinc cup. Open the valve slowly, at a
point, a white color bright stream is visible and coming out from the torch tip.
3. Open the valve (2) slowly, this will agitate and blow up the zinc powder in the cup.
The white color bright stream will be turning red-hot due to burning zinc powder.
Use this valve (2) to adjust the width of the marking lines or to shut off the
marking process. Too much oxygen gas may block or clog the torch tip.
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1.5 FLAME MARKING TORCH
Line Marking：
1. Adjust the torch stand-off distance to be about 30 ~ 50mm between the torch tip
and the steel plate.
2. With marking flame on, move the torch, in both directions of X-axis manually.
Check the clarity and width of the marked line. If it is inadequate, adjust the flow
at. (1) & (2) of the zinc powder cup.
3. Set the machine to its desired marking speed (3M, 4M… ). Adjust the flow at (1)
& (2) of the zinc powder cup to match the corresponding machine’s travel
speed.
4. Following the above-mentioned adjustments, turn OFF the CUTTING switch by
flipping it to position “0” or to position “Auto”, then flip the POWDER switch to
position “Auto”.
5. Flip the LOW PREHEAT switch to position “0”(OFF).(If your machine is
equipped with the optional auto ignition device, set IGNITE switch to position
“Auto”).
Setting EDGE Pro CNC Control’s Marker Parameters:

1. Marking Speed.
2. For marking with auto ignition device, set
Ignition to “ON”, Ignition Time at 1 sec.
3. Set Marker Off time at 1 sec.

4. Leave the remaining parameters blank.
Setting Marker Offset Value:

1. Setting the compensation value Offset 1 X, & Y for
its offset value between cutting torch and marking torch.
Marking / Cutting：
1. Load the marking and cutting programmer.
2. Set the parameters for powder marking and flame cutting.
3. Adjust the desired cutting gas pressure and flow rate. Make sure the control
panel’s switches are set properly.
4. Execute the marking process.
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1.6 POSITIVE ANTI-DUST PRESSURE SETTINGS AND OPERATION
1. Regulator(w/Filter) specification：
Model：FESTO LFR (MIDI) G3/8 Flow rate：3100l/min @6kg/cm sq.
Regulator pressure setting 4kg/cm sq.
Total flow rate require=160L/min. above
2. Positive Anti-Dust Pressure adjustment：

To adjust regulator pressure to 2kg/cm sq, switch Anti-Dust to “ON” while the
solenoid valve is “ON”.
(Air will come out in blow condition, not injection)
When solenoid valve is “OFF”, the regulator pressure will ascend/increase to
2.5kg/cm sq.
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1.7 GAS CIRCULATING DRAWING
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1.7 GAS CIRCULATING DRAWING (HIGH/LOW PREHEAT/MARKING)
18
1.8 SEQUENCE DIAGRAM (HIGH/LOW PREHEAT)
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2.1 TROUBLE SHOOTING GUIDE
1. WHAT HAPPEN? The machine will not move…
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY

EDGE Pro screen does not 1. The DC12V,5V output of 1. Replace ATX power
display ATX power supply supply.
malfunction?
2. When booting, mother 2. Replace RAM on the

beeps with speaker mother board.
connected but no screen
display?
3.Replace mother board or
3. Mother board or CPU
CPU.
failed?
Cannot log into the main 1. The system could have 1. Press ”Enter” to boot,
menu experienced an abnormal don’t press “Start” to
shutdown? recovery. If press “Enter”
still cannot access the
main menu, replace the
Hard Disk.
2. Use ghost to restore the

2. In Windows the program
booting programs(refer to
for booting failed?
EDGE Pro manual under
the subject “diagnostics”).
If Ghost still cannot
restore, replace the Hard
Disk.
3 . D e f e c t i v e h a r d d i s k ? 3. Replace hard disk.
Displaying Remote Pause You may have pressed Reset remote pause, or
Remote/Pause button, or replace switch, or check the
having a short circuit. circuits.
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1. WHAT HAPPEN? The machine will not move…

Displaying driver disable 1.Did not press power switch, 1.Press power switch or
or power switch failure. replace the switch.
2.M(magnetic contactor) 2. M(magnetic contactor)
has no response after failure, replace contactor.
pressing power switch, the
coil still measured DC 24V.
3.M(magnetic contactor) 3.Blown fuse on relay’s PCB,

has no response after replace fuse or replace
pressing power switch, the relay PCB.
coil measured no DC 24V.
4.Please follow trouble
4.Driver amp displaying error
shooting guide specified in
message, ALXX
the driver amp manual.
Screen does not display any 1.EDGE Pro Controller does 1.Check IO board, MCC
error message not have DC+-10V output board, Mother board and
signal. Power Supply in EDGE Pro
Controller, replace any
defective parts.
2.Loose transmission gear 2.Tighten spring or motor

and the rack base plate.
3.Loose or worn gear 3.Tighten or replace gear
reducer. reducer.
4.Tripped coupling between 4.Tighten or replace the
the motor and reducer. coupling.
5.Driver amp failed. 5.Replace Drive amp.
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2. WHAT HAPPEN? The machine trembling or shaking

The machine trembled along 1. Dirty rail or gear racks. 1. Clean and lubricate with
the rail axis during cutting. SD40/#32 oil.
2. Dirty wheels. 2. Clean the wheels.
3. Worn-out rail scraper 3. Replace rail scraper and

which failed to clean the lubricate with SD40/#32oil.
rail.
4. The rails are not leveled or 4. Readjust the level and the
paralleled. parallel of the rails.
5. Worn out or loosed gear 5. Replace or tighten the

rack on the rails. gear rack.
6. Worn out or loosed 6. Replace or tighten the
transmission gear. transmission gear.
7. Loose transmission gear 7. Tighten spring or motor

and the rack. base plate.
8. Loose or worn gear 8. Tighten or replace gear

reducer. reducer.
9. Tripped coupling between 9. Tighten or replace the
10. Adjust or replace the 10. Loose or too tight of the

guide bearing. guide bearing or non
contact of guide bearing
with the rails.
11. Wrong settings of the
11. Reset the gain or
gain or acceleration rate
acceleration rate.
on the CNC control.
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2. WHAT HAPPEN? The machine trembling or shaking

The machine trembled along 1. Adjust or tighten electric 1. Loose or shaky electric
the gantry axis during cutting. torch height control torch height control
assembly or universal joint. assembly or universal
joint.
2. Too tight or failed cross 2. Adjust, tighten or replace

slide bearing or liner way. cross slide or liner way.
3. Too tight or mis-aligned 3. Adjust or replace the

cable chain. cable chain.
4. Too tight of steel belt or 4. Adjust or replace steel

belt rolls. belt.
5. Worn out or loosed gear 5. Replace or tighten the

rack on the rails. gear rack.
6. Worn out or loosed 6. Replace or tighten the

transmission gear. transmission gear.
7. Loose transmission gear 7.Tighten spring or motor

and the rack. base plate
8. Loose or worn gear 8. Tighten or replace gear

reducer. reducer.
3. WHAT HAPPEN? The machine move slowly

Slow moving machine No+-10V output after Servo-On
1. Check if EDGE Pro Aux 1. Tighten the terminals or
power+-DC12V output is replace the power
normal. supply.
2. Check if EDGE Pro IO board 2. Replace I/O board.
DC12V and +-10V output
are normal.
3. Check if EDGE Pro MCC

3.Replace MMC board.
board +-10V output is
normal.
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4. WHAT HAPPEN? Full Speed movement

Move only on full speed 1. EDGE Pro will not display 1. Replace the decoder if
the value of the coordinates, Drive AMP does not have
follow Drive AMP manual the coordinates output.
and check if the coordinates
are displayed.
2. EDGE Pro control has+-10V 2. Replace the failed parts.

output, check if MCC and IO
board are functioning
5. WHAT HAPPEN? Not a round cut

Start and end cutting points 1. The spring loaded motor 1. Tighten the spring.
will not coincide. base plate is not tighten.
2. Loose or too tight of the 2. Adjust or replace the
guide bearing or non contact guide bearing.
of guide bearing with the
rails.
3. Too tight or failed cross slide 3. Adjust, tighten or replace
bearing or liner way. cross slide or liner way.
4. Tripped steel belt and the 4. Adjust and clean the
driving rolls. rolls, add lubricant.
Flat curvature at 6 and 12 1. Loose contact between the 1. Tighten the spring or the
o’clock transmission gear of the rail motor base plate.
axis and its rack.
3. Too tight of the guide 3. Adjust or replace the
bearing with the rails. guide bearing.
Flat curvature at 3 and 9 1. Loose contact between the 1.Tighten the spring or the
o’clock transmission gear of the motor base plate
gantry axis and its rack.
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6. WHAT HAPPEN? Incorrect travel

Wrong cutting size 1. The accuracy and 1. Redo the calibration and
repeatability of the cuts rectify the settings of the
are good except wrong control.
size.
2. Loose guide wheel. 2. Adjust the guide wheel.

3. When torch travel along 3. The wheels are not parallel.
the rail axis back and Adjust the wheels to
forth, the two cutting lines become parallel.
do not coincide, especially
in the midway.
7. WHAT HAPPEN? Wrong cutting dimension

Wrong size flame cutting 1. Heat distortion. 1. Reroute the cutting
sequence.
2. The tolerance falls within 2. Wrong setting of

the compensation value. compensation value.
8. WHAT HAPPEN? Cannot read the file

Cannot read the file while the 1. The USB is damaged. 1. Replace a new USB.
disk drive does flashing.
2. Incorrect extension file 2. Reset for a correct
name of the NC Code file. extension file name.
25
9. WHAT HAPPEN? Files from CAM

Actual cutting speed does not F Code override is set to “ON” Set F Code Override to
agree with the preset cutting “OFF”
speed
Torch traces the cutting only - 1. The cutting path in the CAM 1. Reset to “cutting” path.
no actual cutting. was set to “mark” not cutting.
2. NC code does not comply 2. Set the objective

with the controller. processor to EDGE Pro.
10. WHAT HAPPEN? Plasma operating issues

Plasma Cutting 1. Arc discontinued after cutting 1. Modify the pattern-
a shape – set with lead out, should not set lead out
work drop, arc stop, display line.
wait arc on.
2. Machine stop, displaying wait 2. Move the torch to a

arc on – no cutting plates or cutting plate.
the torch has traveled out of
the cutting plate.
Machine will not move after The controller will not respond No proper grounding,
pilot arc on when pressing any keys- need install grounding bar.
plasma interference that shut
down the system.
NO Main ARC 1. Work cable is not connected. 1.Check work cable
connection.
2. The plasma system
malfunction – could be caused 2.Follow plasma system
by torch parts, gas pressure, trouble shooting guide.
coolant, overheat etc.
3. Poor insulation between the 3.Replace torch body.

electrode and tip in the torch
body – insulation deteriorated
by long time running of pilot
arc.
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10. WHAT HAPPEN? Plasma operating issues

Machine will not move after 1. The “ARC ON” signal does 1. In accordance with the
main arc on not feed back to the CNC. manual, check the feed
back signal wire.
2. The “Pierce Time” in the 2. Reset the pierce time

controller is set too long. based on the cutting data.
3. The “Cut Speed” in the 3. Reset the cutting speed.

controller is set to 0
11. WHAT HAPPEN? Flame Cutting abnormality

Flame Cutting abnormality 1. Cutting continued after 1.Replace relief valve(No.15)
shut off the main cutting
oxygen gas – relief valve
delay closing.
2. MG torch’s interior tip

2. Disassemble after the tip
broken in the torch –
has cooled down.
disassemble interior tip
while the torch is still very
hot.
3. MG torch’s rack broken – 3. Always use two wrenches

have not used two to disassemble the tip.
wrenches to disassemble
a cutting tip.
4. Torch creeping down after 4. In cut mode, set 0.2 second

repeated use – In cut more on up than down.
Mode, need to set 1.2
second more on up than
down.
27

All torches have no gas 1. No gas pressures, or not 1. Open the cylinder valves
flowing enough gas pressures. or adjust the cylinder gas
pressure regulators to the
appropriate pressures.
2. The pressure regulator on the 2. Clean or replace the

machine cannot regulate the filter, or tighten the hose
gas pressure - inlet gas filter connector, or replace the
is blocked, or inlet gas gas pressure regulator.
connector loose.
3. With gas on/off switch of the 3. If 24VAC does exist

OPC set to on, the solenoid indicates the solenoid
valve should have 24VAC valve has failed - replace
input power. solenoid valve.
4. When no 24VAC input to the 4. If no 24VAC between PIN

solenoid, check the voltage 1 and Pin 2, make sure
between PIN 1 and PIN 2 of the contact between the
the main PCB-CN1 in the wire and the terminal is
OPC, it should read 24VAC. sound, or check if the
control transformer T1 is
failed - replace when
necessary.
5. The fuse of the main gas 5. Replace fuse.
PCB is blown.
6. With gas on/off switch of the 6. If no 24VAC output, the

OPC set to on, on the main main gas PCB have failed
gas PCB-CN2, the voltage - replace Main gas PCB.
between Pin 1&2 ; PIN 2&4;
Pin 5&6 ; Pin 7&8 should
read 24VAC.
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Individual torch has no 1. With gas on/off switch of the 1. If gas blow out at the
flowing gas OPC set to on, gently loose connector when loosen,
the individual gas connector check the check valve
to see if the gas will blow out. and the flow regulator
and the torch body -
replace when necessary.
2. If no gas blow out from the 2. If 24VAC exists, the
loosed connector, check the solenoid valve failed -
individual solenoid valve, it replace the solenoid
should read 24VAC. valve.
3. If no 24VAC reading at the 3. If no 24VAC output,
solenoid valve, check Cut gas check the fuse of the Gas
station PCB of the relay box. station PCB - replace
The CN1-CN4 terminal board fuse or replace the Gas
should supplies 24VAC to the station PCB where is
solenoid. necessary.
All motorized torch holders 1.Check the fuse of the 1.Replace fuse if it is blown.
are not working motorized PCB in the relay
box.
2. The reading between Pin1/2 2. If 24VDC exists, the

and Pin3/4 of the PCB in the motorized PCB failed -
relay box should read 24VDC. replace the motorized
PCB.
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11. WHAT HAPPEN? Flame cutting abnormality

Individual motorized torch 1. With individual gas on/off 1. If 220VAC exists,
holder is not working switch of the OPC set to on, inspect the possible
measure Pin 1 & Pin2 of the failure of the motorized
CN4 terminal board of the limit switch or motor -
PCB of the motorized box, replace where
the reading should be necessary.
220VAC.
2. If no 220VAC exists, 2. If no 220VAC exists,

measure PIN 1 & PIN 2 of check the fuse that
the CN1,CN4 terminal board protect the T1
of the PCB of the motorized transformer in the OPC,
box, the reading should be or check the possible
220VAC. failure of T1 transformer -
replace where
necessary.
3. If no 220VAC exists, 3. If 24VDC exists, it

measure Pin 1 & Pin 2 of the indicates a failed PCB in
CN1,CN4 terminal board of the motorized box,
the PCB of the motorized replace the PCB of the
box, the reading should be motorized box.
220VAC.
4. If no 24VDC reading at 4. If 24VDC exists, it

above procedure B, check indicates a failed PCB in
the output voltage to the the motorized box,
relay from the CN1-CN4 replace the PCB of the
Pin3&6 terminal board of the motorized box.
motorized PCB in the relay
box. It should read 24VDC.
30
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31
3.1.1 OPERATION CONTROL
Fig No. Part No. Description Q’ty. Remark
1 ** 4200-2007 EDGE Pro CNC controller 1 SW1 (Single)
** 4200-2004 EDGE Pro CNC controller 1 SW1 (Dual)
** 4200-2008 EDGE Pro CNC controller 1 SW1 (Dual + STHC)
2 3214-2002 Emergency stop 1 SW2
3214-1005 Contact 1 SW2
3 3212-4001 Select switch with led 1 SW3
4 3213-1001 Toggle switch 9 SW5,7,24~30
5 3213-1006 Toggle switch 8 SW4,6,9~12,14,16
6 3213-1002 Toggle switch 10 SW8,13,15,17~23

7 6631-1101 OPC plasma SW board 1
8 6631-1201 OPC optional SW board 1
9 6631-1301 OPC flame SW board 1
10 6631-1560 OPC station SW board 1
* Recommended spare parts

** Option
32
3.1.1 OPERATION CONTROL
33
3.1.2 CONTROL CONSOLE( INSIDE )
1 ** 3251-2202 Relay 1
** 3256-2004 Relay socket 1
** 3257-0005 Relay clamp 1
** 3422-3001 Terminal stopper 2
2 ** 6631-3120 OPC main gas board 1 Marking
** 6631-3220 OPC main gas board 1 Two plasma
** 6631-3420 OPC main gas board 1 Marking drill

3 * 6631-2112 OPC I/O board 1
4 6631-0011 Power I/O board 1

** Option
34
THIS PAGE IS BLANK
35
3.2 SERVO AMPLIFIER BOX
1 ** 3031-2023 Servo amplifier 500w 2 / 3 Ms35s~40s/Ms35~45dual

** 3031-2025 Servo amplifier 1Kw 3 Ms 35~45 High speed
** 3031-2025 Servo amplifier 1Kw 3 Ms 50/60
2 3223-3001 Short circuit breaker 1

3 * 3224-1005 Magnetic contactor 1
4 3332-1001 EMI Filter 1
5 ** 6630-1520 Relay board 1 Single
** 6630-1720 Relay board 1 Dual gantry
6 3422-0010 Terminal 7
7 3422-0006 Terminal block 6
8 3071-3202 Fan 1
9 3422-3001 Terminal stopper 4

** Option
36
3.2 SERVO AMPLIFIER BOX — LEFT
37
3.2 SERVO AMPLIFIER BOX — RIGHT
38
3.3 RELAY BOX ( STANDARD )
Fig. No Part No. Description Q’ty. Remark
1 5034-5013800-20 Control box 1

2 5034-5013900-20 Gas distribution block /base 1
3 5034-5013400-11 Dust proof plate 2
4 * 6631-5431 Torch motorized board 1 4st
3422-0006 Terminal block 14
6 * 6631-4431 Gas station board 1 4st
7 ** 3722-1901 Bridge diode 1
8 ** 6651-0001 Motor speed control board 1
9 5034-5820700-20 Ring 4
10 0102-0607 Screw 4 M6*20L

**Option
39
3.4 GAS BOX
1 * 3326-0001 Power supply 1

2 3311-0006 Transformer 1

**Option
40
4.1.1 CONTROL SYSTEM
41
4.1.2 MAIN CIRCUIT
42
THIS PAGE IS BLANK
43
4.2.1 EDGE SIGNAL ENDED I/O PINOUT
Edge Single Ended I/O Pinout

The single ended I/O offers 12 outputs which are rated at 24VDC for up to 1-amp
loads and
12 inputs rated for 24VDC
Pin I/O Description
1 Input 1 Torch Up sense
2 Input 2 Torch Down sense
3 Input 3 X-Overtravel switch
4 Input 4 Cut / Mark sense
5 Input 5 Torch collision
6 Input 6 Y-Overtravel switch
7 Input 7 Driver disable
8 Input 8 Remote pause
9 Input 9 X Home switch
10 Input 10 X+ Overtravel switch
11 Input 11 Y Home switch
12 Input 12 Y+ Overtravel switch
13 N/C No Connection
14 +24 VDC +I/O Power supply
17 24V Common I/O Power supply common
44
4.2.1 EDGE SIGNAL ENDED I/O PINOUT
Pin I/O Description

21 Output 1 Torch Up
22 Output 2 Torch Down
23 Output 3 Ignition control
24 Output 4 Torch height disable
25 Output 5 Pierce control
26 Output 6 Marker 1 enable / Plate marker No.1
27 Output 7 Cut Control
28 Output 8 Drive enable / Marker 2 enable
29 Output 9 Spare / Nozzle contact enable 1
30 Output 10 Preheat control
31 Output 11 Program running
32 Output 12 Plasma select
33 I/O Shield Chassis ground
45
4.2.2 EDGE DRIVE / ENCODER PINOUT
Edge drive / Encoder pinout
Pin Description
2 Encoder power supply input(+5Vor+12V*)
3 Encoder power supply common
7 Encoder power supply shield
X Axis Y Axis Description

4 1 Encoder power output
8 6 Encoder power common
9 5 Encoder channel A Input
14 11 Encoder channel / A Input
15 10 Encoder channel B Input
21 17 Encoder channel / B Input
22 16 Encoder channel Z Input
28 23 Encoder channel / Z Input
13 12 Encoder shields
24 26 Drive enable In (relay contact)
25 27 Drive enable out (relay contact)
37 34 Drive power input (+12 or +15)
33 29 Servo output (±10V)
32 30 Drive power common
36 35 Drive power input (-12 or -15)
20 18 Servo output common
19 31 Drive / Servo shield
46
4.2.2 EDGE DRIVE / ENCODER PINOUT
Edge drive / Encoder pinout (for 3 and 4 Axis units)
2 Encoder power supply input(+5Vor+12V*)

3 Encoder power supply common
7 Encoder power supply shield
Z Axis W Axis Description

4 1 Encoder power output
8 6 Encoder power common
9 5 Encoder channel A Input
14 11 Encoder channel / A Input
15 10 Encoder channel B Input
21 17 Encoder channel / B Input
22 16 Encoder channel Z Input
28 23 Encoder channel /Z Input
13 12 Encoder shields
24 26 Drive enable In (relay contact)
25 27 Drive enable out (relay contact)
37 34 Drive power Input (+12 or +15)
33 29 Servo output (±10V)
32 30 Drive power common
36 35 Drive power Input(-12 or -15)
20 18 Servo output common
19 31 Drive / Servo shield
47
4.2.3 CNC EIA / CODE
CONTENT：CNC EIA CODE FOR DRILL/MARKING/CUTTING, AS FOLLWING
ON：M07
Cutting：
OFF：M08
Marker 1： M36T3(Flame marking process select)

OFFSET ON：M11
Enable Marker 1：M09
Disable Marker 1：M10
Offset Off：M12
M36T4(CENTER DRILL PROCESS SELECT)
Marker 2：
Offset ON：M73
Enable Marker 2：M13
Disable Marker 2：M14
Offset Off：M72
Example：G90
G21
G92 X0. Y0.
G00 X-44.5 Y46.7
M36T4
M73
M13
M14
X-94.5
M13
M14
Y96.7
M13
M14
X-44.5
M13
M14
M72
M02
48
4.3.1 OPC : OPC I/O BOARD & EDGE I/O INTERFACE
OPC I/O OPC I/O

EDGE-I/O NAME EDGE-I/O NAME
BOARD-P1 BOARD-P2
1 1 TUS 1 21 TU
2 2 TDS 2 22 TD
3 3 NX 3 23 IGN
4 4 CS 4 24 THD
5 5 TC 5 25 PC
6 6 NY 6 26 MK
7 7 SO 7 27 CUT
8 8 RP 8 28 DE / MK2
SPARE /
NOZZLE
9 9 HX 9 29
CONTACT
ENABLE 1
10 10 PX 10 30 PH
PROGRAM
11 11 HY 11 31
RUNNING
12 12 PY 12 32 PF
13 33 GROUND
14 14 EVCC-24V 14 34 EVCC-24V
17 17 EVCC-0V 17 36 EVCC-0V
49
4.4.1 RELAY BOX : TB4 INTERFACE
TB4 TORCH MOTORIZED BOARD GAS STATION BOARD

1 AC 24V_1L CN8-3
2 AC 24V_2L CN8-4
3 AC 24V_1N CN8-1
4 AC 24V_2N CN8-2
5 P+_1 CN10-1
6 P+_2
7 P-_1 CN10-2
8 P-_2
9 AC 220V_1L CN9-1,CN9-3
10 AC 220V_2L CN6-1
11 AC 220V_1N CN9-2,CN9-4
12 AC 220V_2N CN6-2
13 M+
14 M-
50
4.4.2 RELAY BOX : GAS STATION BOARD
NO OPC MAIN GAS BOARD GAS STATION BOARD

1 J5-2 J1-2
2 J5-4 J1-4
3 J5-6 J1-6
4 J5-8 J1-8
5 J5-9 J1-9
6 J6-2 J2-2
7 J6-4 J2-4
8 J6-6 J2-6
9 J6-8 J2-8
10 J6-9 J2-9
51
4.4.3 RELAY BOX : TORCH MOTORIZED BOARD INTERFACE
NO TORCH MOTORIZED BOARD OPC STATION SW BOARD

1 J5-1 J16-1
2 J5-2 J16-2
3 J5-3 J16-3
4 J5-4 J16-4
5 J5-5 J16-5
6 J5-6 J16-6
7 J5-7 J16-7
8 J5-8 J16-8
9 J5-9 J16-9
10 J5-10 J16-10
11 J5-11 J16-11
12 J5-12 J16-12
13 J9-1 J15-1
14 J9-2 J15-2
15 J9-3 J15-3
16 J9-4 J15-4
17 J9-5 J15-5
18 J9-6 J15-6
19 J8-1 J14-1
20 J8-2 J14-2
21 J8-3 J14-3
22 J8-4 J14-4
23 J8-5 J14-5
24 J8-6 J14-6
25 J8-7 J14-7
26 J8-8 J14-8
27 J8-9 J14-9
28 J8-10 J14-10
29 J8-11 J14-11
30 J8-12 J14-12
52
4.4.4 RELAY BOX : TORCH MOTORIZED BOARD INTERFACE
TORCH TORCH
MOTORIZED CONTROL MOTORIZED CONTROL
MOTORIZED MOTORIZED
BOX #1 CN1 BOX #4 CN1
BOARD FOR 4ST BOARD FOR 4ST
CN1-1 1 CN4-1 1
CN1-2 2 CN4-2 2
CN1-3 3 CN4-3 3
CN1-4 4 CN4-4 4
CN1-5 5 CN4-5 5
CN1-6 6 CN4-6 6
CN5-1 7 CN8-1 7
CN5-2 8 CN8-2 8
TORCH
TORCH
MOTORIZED CONTROL MOTORIZED MOTORIZED CONTROL
MOTORIZED
BOX #2 CN1 BOARD FOR BOX #5 CN1(OPTION)
BOARD FOR 4ST
EX 2ST
CN2-1 1 CN1-1 1
CN2-2 2 CN1-2 2
CN2-3 3 CN1-3 3
CN2-4 4 CN1-4 4
CN2-5 5 CN1-5 5
CN2-6 6 CN1-6 6
CN6-1 7 CN5-1 7
CN6-2 8 CN5-2 8
TORCH
TORCH
MOTORIZED CONTROL MOTORIZED MOTORIZED CONTROL
MOTORIZED
BOX #3 CN1 BOARD FOR BOX #6 CN1(OPTION)
BOARD FOR 4ST
EX 2ST
CN3-1 1 CN2-1 1
CN3-2 2 CN2-2 2
CN3-3 3 CN2-3 3
CN3-4 4 CN2-4 4
CN3-5 5 CN2-5 5
CN3-6 6 CN2-6 6
CN7-1 7 CN6-1 7
CN7-2 8 CN6-2 8
53
4.4.5 RELAY BOX : I/O CONNECTOR INTERFACE
TORCH
OPC MAIN GAS TORCH MOTORIZED GAS STATION
MOTORIZED
BOARD BOARD J12 BOARD J6
BOARD
CN11-1 CN4-1 1 1
CN11-2 CN4-2 2 2
CN11-3 CN3-7 3 5
CN11-4 CN3-8 6 8
HEIGHT
SENSING SW
PANEL
J9-7 HS-3
SW.
TORCH MOTORIZED
J9-8 HS-2
BOARD J13
J9-9 HS-1 1 3
2 4
6 9
TORCH MOTORIZED GAS STATION
BOARD J11 BOARD J5
1 1
2 2
3 3
4 4
54
4.5 SERVO CONTROL BOX:AMPLIFIER CN1 & SERVO RELAY BOARD INTERFACE
RL-CN10 AMP Z-CN1 RL-CN11 AMP Y-CN1 RL-CN12 AMP X-CN1

1 28 1 28 1 28
2 2 2 2 2 2
5 15 5 15 5 15
8 17 8 17 8 17
9 34 9 34 9 34
10 46 10 46 10 46
11 4 11 4 11 4
12 5 12 5 12 5
13 20 13 20 13 20
14 19 14 19 14 19
15 42 15 42 15 42
16 43 16 43 16 43
17 44 17 44 17 44
18 48 18 48 18 48
20 47 20 47 20 47
22 6 22 6 22 6
23 7 23 7 23 7
24 8 24 8 24 8
25 9 25 9 25 9
55
4.6 AMPLIFIER PARAMETERS
No Name Value Unit Setting range
PA01 Control mode 0002 0000-0255h
PA02 Regenerative option 0002 0000-71FFh

PA06 Electronic gear numerator(com. pulse 1 1-1048576
factor numerator)
PA07 Electronic gear denominator(com. pulse 1 1-1048576
factor denominator)
PA08 Auto tuning mode 0003 0000-0003h
PA09 Auto tuning response 17 1-32
PA15 Encoder output pulses 4096 pulse/rev 1-100000
PA19 Parameter write inhibit 000C 0000-FFFFh

PB06 Ratio of load inertia moment to servo 7.0 times 0.0-300.0
motor inertia moment
PB07 Model loop gain 24 rad / s 1-2000
PB08 Position loop gain 37 rad / s 1-1000
PB09 Speed loop gain 1350 rad / s 20-50000
PB10 Speed integral compensation 20.0 ms 0.1-1000.0
PB17 For manufacturer setting 0006 0000-031Fh
PC01 Acceleration time constant 0 ms 0-50000
PC02 Deceleration time constant 0 ms 0-50000

PC03 S-pattern acceleration/deceleration time 0 ms 0-1000
constant
PC12 Analog speed command maximum speed 3200 r/min 0-50000
PC26 Function selection C-5 0001 0000-0111h
PC37 Analog speed command offset 0 mV -999-999
PD01 Input signal automatic ON selection 1 0000 0000-0FFFh

PD03 Input signal device selection 1 (CN1-15) 00020202 00000000-00
3F3F3Fh
56
4.6 AMPLIFIER PARAMETERS
No Name Value Unit Setting range

3F3F3Fh
3F3F3Fh
3F3F3Fh
3F3F3Fh
3F3F3Fh
PD10 Input signal device selection 8 (CN1-43) 00000A0A 00000000-00
3F3F3Fh
PD11 Input signal device selection 9 (CN1-44) 00000B0B 00000000-00
3F3F3Fh
3F3F3Fh
PD13 Output signal device selection 1 (CN1-22) 0004 0000-3F3Fh
PD14 Output signal device selection 2 (CN1-23) 000C 0000-3F3Fh
PD18 Output signal device selection 6 (CN1-49) 0002 0003-0003h
PD20 Function selection D-1 0000 0000-0011h
57
Appendix A : SERIAL COMMUNICATION
58
Appendix B : SIGNAL TOWER
59
Appendix C : TORCH COLLISION INTERFACE
1. COLLISION DEVICE DRY CONTACT OUTPUT
I/O Setup：
1. The output of torch collision device is normal open.
Model：090047→Setting value：Input 5 = Torch collision, contact = Open.
2. The output of torch collision device is normal close.

Model：090047→Setting value：Input5 = Torch collision, contact = Close.
60
Appendix C : TORCH COLLISION INTERFACE
2 . COLLISION DEVICE NPN OUTPUT
CN4-7：DC24V
CN4-6：NPN Output
CN4-5：DC0V
I/O Setup：
1. When torch collide, the output of torch collision device is ON.
Model：090047→Setting value：Input 5 = Torch collision, contact = Open.
2. When torch collide, the output of torch collision device is OFF.

Model：090047→Setting value：Input5 = Torch collision, contact = Close.
61
Appendix D : PNEUMATIC FLAME MARKING INTERFACE
62
Appendix E : PLASMA SYSTEM COMMAND THC MACHINE INTERFACE
63
Appendix F : PLASMA SYSTEM HPR-260 SENSOR THC INTERFACE
64
Appendix G : TWO COMMAND THC INTERFACE
65
Appendix H: KALIBURN PLASMA & INOVA THC INTERFACE
PS：IF “ Partial raise enable ” not used SW4-3 ( X/Y Raise disable )
should be switched to “ ON ” position
66
Appendix I : SAFETY COLLISION DEVICE INTERFACE
67
Appendix J : BLOWER CONTROL
PS：CNC I/O Setup：Output 8 = Plasma1 enable
68
Appendix K : FUME COLLECTION INTERFACE
1. Process control：
Under Plasma mode，pin ① & ③ of Plastic connector will be
shorted when auto run is started.
2. PS：
Contact：5A 240V ~ AC
5A 28V ~ DC
69
Appendix L : SCRIBER INTERFACE
1. PS：CNC I/O Setup：Output 7=Marker 1 enable
70
Appendix M : HSD-130 & SPHC INTERFACE
71
Appendix N : PLASMA SYSTEM POWER MAX1650 SENSOR THC INTERFACE
72
Appendix O : FLAME VENT OFF
73
OPTION A：RELAY BOX ( 6 CUT )
Fig. No Part No. Description Q’ty. Remark
1 5109-07001501010-10 Control box 1

2 5109-07001501030-10 Gas distribution block /base 1
3 5034-5014100-10 Dust proof plate 2
4 * 6631-5331 Torch motorized board 1 Ex 2st
5 * 6631-5431 Torch motorized board 1 4st
3422-0006 Terminal block 14
7 * 6631-4431 Gas station board 1 4st
8 * 6631-4331 Gas station board 1 Ex 2st
9 ** 3722-1901 Bridge diode 1
10 ** 6651-0001 Motor speed control board 1
11 5034-5820700-20 Ring 4
12 0102-0607 Screw 4 M6*20L

**Option
74
OPTION B：TORCH MOTORIZED BOARD FOR 4ST INTERFACE
TORCH MOTORIZED BOARD TORCH MOTORIZED BOARD

NO
FOR 4ST FOR EX 2ST
1 J7-1 J7-1
2 J7-2 J7-2
3 J7-3 J7-3
4 J7-4 J7-4

NO
FOR 4ST FOR EX 2ST
1 J6-1 J6-1
2 J6-2 J6-2
3 J6-3 J6-3
4 J6-4 J6-4

NO
FOR 4ST FOR EX 2ST
1 CN10-3 CN10-3
2 CN10-4 CN10-4

NO
FOR 4ST FOR EX 2ST
1 CN9-5 CN9-5
2 CN9-6 CN9-6

NO
FOR 4ST FOR EX 2ST
1 J10-1 J10-1
2 J10-2 J10-2
3 J10-3 J10-3
4 J10-4 J10-4
5 J10-5 J10-5
6 J10-6 J10-6
7 J10-7 J10-7
8 J10-8 J10-8
9 J10-9 J10-9
75
OPTION B：TORCH MOTORIZED BOARD FOR EX 2ST INTERFACE
TORCH MOTORIZED BOARD GAS STATION BOARD

NO
FOR EX 2ST FOR EX 2ST
1 J12-1 J6-1
2 J12-2 J6-2
3 J13-6 J6-8
TORCH MOTORIZED BOARD GAS STATION BOARD

NO
FOR EX 2ST FOR EX 2ST
1 J11-1 J5-1
3 J11-2 J5-2
76
OPTION C：GAS STATION BOARD FOR 4ST INTERFACE
GAS STATION BOARD GAS STATION BOARD

NO
FOR 4ST FOR EX 2ST
1 CN9-1 CN8-1
3 CN9-2 CN8-3

NO
FOR 4ST FOR EX 2ST
1 J3-2 J1-2
2 J3-4 J1-4
3 J3-6 J1-6
4 J3-8 J1-8
5 J3-9 J1-9

NO
FOR 4ST FOR EX 2ST
1 J4-2 J2-2
2 J4-4 J2-4
3 J4-6 J2-6
4 J4-8 J2-8
5 J4-9 J2-9

NO
FOR 4ST FOR EX 2ST
1 CN7-1 CN6-1
3 CN7-2 CN6-2
77
REVISIONS
Manual Number Print Data Changed Page Revisions
RD-991E Feb. 06, 2010

Appendix Revised：Appendix C/D/H/J/K/L/O
RD-991E Mar. 03, 2010
3.1.2 (P34) Revised Part No.4：6631-0010→6631-0011
78

Operacion Del Edge Pro Proarc

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OWNER’S MANUAL

Serial number：1001012 ~ and later

UNITED PROARC CORPORATION

Operation 1.1 Control panel ..................................................................................... 1

Service 2.1 Trouble shooting guide ..................................................................... 20

Parts List 3.1.1 Operation console ........................................................................ 32

Circuit Diagram 4.1.1 Control system .............................................................................. 44

Appendix Appendix A：Serial communication ...................................................... 58

Option A：Relay box (6 cut) ................................................................ 75

FUNCTION OF CONTROL PANEL

1. Plasma / Laser point 4. Torch & Motorized station / Up – Down

1. Plasma / Motorized lift Up – Down / Laser point

Plasma ON Laser Point ON

Plasma Auto Laser Point OFF

3. Flame Gas control

Low Preheat ON High Preheat ON

Low Preheat OFF

Low Preheat Auto High Preheat OFF

3.2 (Cutting Oxygen)

High Cut Oxy ON Low Cut Oxy ON

High Cut Oxy OFF

High Cut Oxy Auto Low Cut Oxy OFF

4. Torch & Motorized station / Up – Down

Torch ON/OFF Station

5. Servo power system

1. OPC Power on procedure:

Step 2. Switch on the main power of the servo control box.

2. OPC power off procedure：

Capacity * High cutting OXY：Max setting 10kg/ cm2.

Gas Pressure adjustment procedure

1. Adjusting LOW PREHEAT

1. Adjusting High Cutting Oxy

§For various cutting parameters, please refer to the cutting data.

Hi / Low Oxygen Two Stage Piercing with EDGE Pro

LOW CUTTING HIGH CUTTING

LOW CUTTING OXYGEN DEPTH

HIGH CUTTING OXYGEN DEPTH

Example of set up data：

LOW CUTTING HIGH CUTTING

Settings of Pressure Gauges:

Preheating Flame Adjustment:

The Adjustment of Zinc Powder flow rate:

Setting EDGE Pro CNC Control’s Marker Parameters:

3. Set Marker Off time at 1 sec.

Setting Marker Offset Value:

2. Positive Anti-Dust Pressure adjustment：

1. WHAT HAPPEN? The machine will not move…

PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY

2. When booting, mother 2. Replace RAM on the

2. Use ghost to restore the

3 . D e f e c t i v e h a r d d i s k ? 3. Replace hard disk.

1. WHAT HAPPEN? The machine will not move…

PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY

3.M(magnetic contactor) 3.Blown fuse on relay’s PCB,

2.Loose transmission gear 2.Tighten spring or motor

2. WHAT HAPPEN? The machine trembling or shaking

PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY

2. Dirty wheels. 2. Clean the wheels.

3. Worn-out rail scraper 3. Replace rail scraper and