Loctite PC 7210™: Technical Data Sheet

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Technical Data Sheet

Loctite® PC 7210™
Known as Loctite® 7210™
October-2015

PRODUCT DESCRIPTION TYPICAL PROPERTIES OF UNCURED MATERIAL


Loctite® PC 7210™ provides the following product Resin
characteristics: Specific Gravity @ 25 °C 1.32
Technology Epoxy Viscosity, Cone & Plate, mPa·s (cP):
Chemical Type Epoxy Temperature: 25 °C 14,000
Appearance (Resin) Light gray
Appearance (Hardener) Transparent, Red-Brown Hardener
Specific Gravity @ 25 °C 0.97
Appearance (Mixture) Light Orange Paste
Components Two part - Resin & Hardener Viscosity, Cone & Plate, mPa·s (cP):
Mix Ratio, by volume - 100 : 55 Temperature: 25 °C 11,500
Resin : Hardener
Mix Ratio, by weight - 100 : 40 Mixed
Resin : Hardener Specific Gravity @ 25 °C 1.2
Cure Room temperature cure after mixing Vertical Sag Resistance, ASTM D 4400, mm:
Application Industrial maintenance 25°C 1.3
Product Benefits ● Structural, toughened epoxy 40°C 1.3
● Room temperature cure, post Flash Point - See SDS
cure possible
● Chemical resistant
● Corrosion resistant
● Temperature resistant
TYPICAL CURING PERFORMANCE
Loctite® PC 7210™ is a two-component, room temperature
curing toughened epoxy. This product is used in combination Working Life @ 25 °C, minutes 30
with Loctite® 5085, a multi-axial, multi-ply fabric, as a Working Life @ 40 °C, minutes 20
composite repair system to repair and protect metal pipes and
tanks in the petroleum, petrochemical and natural gas industry.
It can be used to repair damaged and corroded parts where Cure Speed vs. Time, Temperature
high strength is required, together with corrosion protection and The rate of cure will depend on the ambient
chemical resistance. Typical applications include sealing and temperature, elevated temperatures may be used to accelerate
the cure. The graph below shows shear strength developed
repairing cracked tanks, pipes, pipe joints and reinforcing with time at various temperatures on grit blasted steel lap
tanks, joints and elbows. shears and tested according to ISO 4587.

ISO TS 24817 - Composite Repairs for Pipework - 120


60 °C
% of Full Strength at 22°C

Qualification and Design, Installation, Testing and


Inspection 100
The standard gives requirements and recommendations for the
qualification and design, installation, testing and inspection for 80
40 °C
the external application of composite repairs to corroded or
60 22 °C
damaged pipework used in the petroleum, petrochemical and
natural gas industries. The composite repair system consisting 40
of Loctite® 7210 and Loctite® 5085 is certified according to
ISO TS 24817. Note: Please contact your local Technical 20
Service Center for more information and clarification. 10 °C
0
1 2 4 6 16 24 48 72 168
Time, hours
TDS Loctite® PC 7210™, October-2015

TYPICAL PROPERTIES OF CURED MATERIAL Heat Aging


Cured for 7 days @ 22 °C Aged at temperature indicated and tested @ 22 °C
Physical Properties: 120 22 °C

% Initial Strength @ 22 °C
Glass Transition Temperature, °C: 100 °C
(Tg) by DMA , ASTM E 1640 100 100
Shore Hardness, ISO 868, Shore D 77 150 °C
125 °C
80

60
TYPICAL PROPERTIES OF CURED REPAIR SYSTEM
The following properties were tested on the cured repair system 40
consisting of Loctite® 7210 and Loctite® 5085
20
Cured for 7 days @ 22 °C
Physical Properties: 0
Poisson's Ratio, ISO 527-5 0.16 0 1000 2000 3000 4000 5000
Elongation, ISO 527-5, % 2.0 Time, hours
Tensile Strength, ISO 527-5 N/mm² 325
(psi) (46,850)
Young's Modulus, ISO 527-5 N/mm² 17,000 Chemical Resistance
(psi) (2,458,500) Tables below show chemical resistance @ 22°C. Tested on
product specimens, immersed up to 5,000 hours @ 22°C in
Shear Strength, ASTM D 5379 N/mm² 29.1 fluids indicated.
(V-notched beam) (psi) (4,225) Acids
Shear Modulus, ASTM D 5379 N/mm² 1,410 10 % hydrochloric Continuous long term immersion
(V-notched beam) (psi) (204,750) 36 % hydrochloric Short term or intermittent immersion
10 % sulphuric Short term or intermittent immersion
10 % nitric Continuous long term immersion
5 % phosphoric Short term or intermittent immersion

TYPICAL PERFORMANCE OF CURED MATERIAL


Cured for 7 days @ 22 °C
Alkalis
Lap Shear Strength, ISO 4587:
40 % sodium hydroxide Continuous long term immersion
Mild Steel (grit blasted) N/mm² 34.5
25 % ammonium hydroxide Continuous long term immersion
(psi) (5,000)
36 % ammonium sulphate Continuous long term immersion
Aluminum (Gritblasted) N/mm² 29.1
(psi) (4,220) 30 % hydrogen peroxide Spill, splash with immediate cleanup
Stainless steel (grit blasted) N/mm² 27.2
(psi) (3,950)
Solvents
Deionized Water Continuous long term immersion
10% Salt Water Continuous long term immersion
Methanol Short term or intermittent immersion
TYPICAL ENVIRONMENTAL RESISTANCE Methylethylketone (MEK) Spill, splash with immediate cleanup
Cured for 7 days @ 22 °C Xylene Short term or intermittent immersion
Lap Shear Strength, ISO 4587

Petrochemicals
ATF - Maxol Gear Oil 80W90 Continuous long term immersion
Hot Strength @120°C
Tested at temperature Mineral Oil - Fortech Mineral Continuous long term immersion
140 Engine Oil @150°C
% Initial Strength @ 22 °C

Motor Oil - Synthetic - Shell Continuous long term immersion


120 Helix Ultra 5W30 @120°C
100 Motor Oil - Synthetic - Shell Continuous long term immersion
Helix Ultra 5W30 @150°C
80

60

40

20

0
-50 0 50 100 150
Temperature, °C

Henkel Americas Henkel Europe Henkel Asia Pacific


+860.571.5100 +49.89.320800.1800 +86.21.2891.8859
For the most direct access to local sales and technical support visit: www.henkel.com/industrial
TDS Loctite® PC 7210™, October-2015

TYPICAL ENVIRONMENTAL RESISTANCE OF CURED Mixing:


REPAIR SYSTEM 1. Add hardener completely to resin. Mix material
The following properties were tested on the cured repair vigorously until uniform in color. Continue mixing for
system consisting of Loctite® 7210 and Loctite® 5085 another 3 to 5 minutes. Be sure to mix along the bottom
and sides of mixing container.
Cured for 7 days @ 22°C
2. Heat buildup during and after mixing is normal. To
reduce the likelihood of exothermic reaction or
Chemical/Solvent Resistance excessive heat buildup, mix less than 1,000 grams at a
The table below shows chemical resistance. Tested on time. Mixing smaller amounts will minimize heat buildup.
product specimens, immersed up to 1,000 hours in fluids and
temperature indicated Impregnation
All these fluids have been successfully tested according to 1. Start the impregnation process immediately after mixing.
ISO/TS 24817 2. Impregnate the multi axial, multi-ply fabric, Loctite® 5085
thoroughly with mixed Loctite® PC 7210™.
% of initial strength
Environment °C 1000 h Application:
Water 40 80 1. Ensure component temperature is between 15 to 30°C (
Benzine 40 90 60 to 85F).
Fuel 40 90 2. For non-through-wall defects, use Loctite® EA 3478 to
Hydrochloric Acid, 37% 23 90 rebuild external part design. .
3. Apply a layer of Loctite® PC 7210™ at least 200 microns
(8 mil) thick onto the surface of the repair area by
GENERAL INFORMATION
spatula.
This product is not recommended for use in pure oxygen
4. Press the impregnated fabric firmly onto the surface.
and/or oxygen rich systems and should not be selected as
Ensure that no air is trapped between the surface and
a sealant for chlorine or other strong oxidizing materials.
the fabric.
For safe handling information on this product, consult the 5. A minimum of two layers is needed to seal the surface
Safety Data Sheet (SDS). properly.
6. Application of the product must proceed quickly so as
Directions for use: not to exceed the working time of 30 minutes (depending
NOTE: Composite repairs according to ISO 24817 have to on temperature).
be calculated and designed by Henkel TCS partners. 7. To improve weathering resistance, fire resistance or
esthetical aspects, a layer of Loctite® PC 7255 should
Application has to be carried out by certified applicators be applied on top by spraying or brushing.
trained by Henkel TCS. The following text gives only a brief
summary on the application process in general.
Clean-up:
1. Immediately after use clean tools with suitable cleaner,
Surface Preparation
Proper surface preparation is critical to the long-term e.g. Teroson® PU 8550. Once cured, the material can
performance of this product. The exact requirements vary only be removed mechanically.
with the severity of the application, expected service life, and
initial substrate conditions.
1. Remove dirt, oil, grease etc with a suitable cleaner, e.g. Not for product specifications
The technical data contained herein are intended as reference
high pressure water cleaning system using Loctite® only. Please contact your local quality department for
7840™ or Loctite® Natural Blue® cleaner/degreaser. assistance and recommendations on specifications for this
2. Blast all surfaces to be coated with a sharp edged product.
angular grit to a depth of profile of 75 to 100 microns (3
to 4 mils), and a degree of cleanliness of SA 2.5 to SA Storage
3.0. Store product in the unopened container in a dry location.
3. After blasting, metal surfaces should be cleaned, e.g. Material removed from containers may be contaminated during
use. Do not return liquid to original container. Storage
with Loctite® 7063™ or Loctite® ODC Free Cleaner and information may be indicated on the product container labeling.
Degreaser, and be coated with Loctite® 7515 before any Optimal Storage: 8 °C to 21 °C. Storage below 8 °C or
oxidation or contamination takes place. greater than 28 °C can adversely affect product properties.
4. Metal that has been in contact with salt solutions, e.g. Henkel cannot assume responsibility for product which has
seawater, should be grit blasted and high-pressure been contaminated or stored under conditions other than
water blasted, left for 24 hours to allow any salts in the those recommended. If additional information is required,
metal to sweat to the surface. A test for chloride please contact your local Technical Service Center or
contamination should be performed. The procedure Customer Service Representative.
should be repeated until chloride concentration on the
surface is below 3 µg/cm².

Henkel Americas Henkel Europe Henkel Asia Pacific


+860.571.5100 +49.89.320800.1800 +86.21.2891.8859
For the most direct access to local sales and technical support visit: www.henkel.com/industrial
TDS Loctite® PC 7210™, October-2015

Conversions
(°C x 1.8) + 32 = °F
kV/mm x 25.4 = V/mil
mm / 25.4 = inches
µm / 25.4 = mil
N x 0.225 = lb
N/mm x 5.71 = lb/in
N/mm² x 145 = psi
MPa x 145 = psi
N·m x 8.851 = lb·in
N·m x 0.738 = lb·ft
N·mm x 0.142 = oz·in
mPa·s = cP
Note:
The information provided in this Technical Data Sheet (TDS) including the
recommendations for use and application of the product are based on our
knowledge and experience of the product as at the date of this TDS. The product
can have a variety of different applications as well as differing application and
working conditions in your environment that are beyond our control. Henkel is,
therefore, not liable for the suitability of our product for the production processes
and conditions in respect of which you use them, as well as the intended
applications and results. We strongly recommend that you carry out your own
prior trials to confirm such suitability of our product.
Any liability in respect of the information in the Technical Data Sheet or any other
written or oral recommendation(s) regarding the concerned product is excluded,
except if otherwise explicitly agreed and except in relation to death or personal
injury caused by our negligence and any liability under any applicable mandatory
product liability law.
In case products are delivered by Henkel Belgium NV, Henkel Electronic
Materials NV, Henkel Nederland BV, Henkel Technologies France SAS and
Henkel France SA please additionally note the following:
In case Henkel would be nevertheless held liable, on whatever legal ground,
Henkel’s liability will in no event exceed the amount of the concerned delivery.
In case products are delivered by Henkel Colombiana, S.A.S. the following
disclaimer is applicable:
The information provided in this Technical Data Sheet (TDS) including the
recommendations for use and application of the product are based on our
knowledge and experience of the product as at the date of this TDS. Henkel is,
therefore, not liable for the suitability of our product for the production processes
and conditions in respect of which you use them, as well as the intended
applications and results. We strongly recommend that you carry out your own
prior trials to confirm such suitability of our product.
Any liability in respect of the information in the Technical Data Sheet or any other
written or oral recommendation(s) regarding the concerned product is excluded,
except if otherwise explicitly agreed and except in relation to death or personal
injury caused by our negligence and any liability under any applicable mandatory
product liability law.
In case products are delivered by Henkel Corporation, Resin Technology
Group, Inc., or Henkel Canada Corporation, the following disclaimer is
applicable:
The data contained herein are furnished for information only and are believed to
be reliable. We cannot assume responsibility for the results obtained by others
over whose methods we have no control. It is the user's responsibility to
determine suitability for the user's purpose of any production methods mentioned
herein and to adopt such precautions as may be advisable for the protection of
property and of persons against any hazards that may be involved in the handling
and use thereof. In light of the foregoing, Henkel Corporation specifically
disclaims all warranties expressed or implied, including warranties of
merchantability or fitness for a particular purpose, arising from sale or use
of Henkel Corporation’s products. Henkel Corporation specifically
disclaims any liability for consequential or incidental damages of any kind,
including lost profits. The discussion herein of various processes or
compositions is not to be interpreted as representation that they are free from
domination of patents owned by others or as a license under any Henkel
Corporation patents that may cover such processes or compositions. We
recommend that each prospective user test his proposed application before
repetitive use, using this data as a guide. This product may be covered by one or
more United States or foreign patents or patent applications.
Trademark usage
Except as otherwise noted, all trademarks in this document are trademarks of
Henkel Corporation in the U.S. and elsewhere. ® denotes a trademark
registered in the U.S. Patent and Trademark Office.

Reference 0.2

Henkel Americas Henkel Europe Henkel Asia Pacific


+860.571.5100 +49.89.320800.1800 +86.21.2891.8859
For the most direct access to local sales and technical support visit: www.henkel.com/industrial

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