INJkon 03 2.0 Manual

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STREAMLINE CONTROLS PVT.

LTD
INJkon 03/2.0/ Manual

OPERATING
MANUAL FOR
CONTROL SYSTEM
OF INJECTION
MOLDING MACHINE

Page 1 of 15
STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

Business Mission

Streamline Controls Pvt. Ltd. (SCPL) is in the business of providing electronic


& computerized automation solution for different industries so as to enhance
the quality and productivity. Our motto is to provide indigenous, reliable and
proven products & hence to ensure consistent performance. Our concept of
value to the customers is to supply indigenous control systems designed with
latest technology, developed through extensive R & D, incorporating state of
art technology (world technology trend), manufactured under strictest quality
control system and duly tested, at competitive prices, delivered in time and
supported by service teams.

We feel it to be our responsibility to ensure that our business operates at a


reasonable profit, as profit provides opportunity for R&D, growth and job
security. Therefore we are dedicated to profitable growth - growth as a
company and growth as an individual.

For detailed inquiry and trouble shooting contact:

STREAMLINE CONTROLS PVT.LTD.


401/402,”meghansh”complex, opp. Oxford tower,
Gurukul road, Memnagar, Ahmedabad-380 052.
Gujrat,India.

Phone. – (079) 27411463(O)

E-mail –
[email protected]

Web - www.streamlinecontrols.com

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

PREFACE

INJkon is multi functional controller incorporating micro controller, making it most


versatile and cost effective solution optimally designed to best suit the automation needs of
injection molding machines.

For letter usage and maintenance of control system, detail study of this operating
manual will be helpful.

We would be glad to assist your quarries.

Specifications are subject to change without prior notice.

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

CONTENTS

(A) SYSTEM SPECIFICATIONS


(B) INTRODUCTION
(C) FEATURES
(D) SCOPE OF SUPPLY
(E) PROGRAMMING OF THE SYSTEM

(F) OPERATING PANEL DESCRIPTION


(G) MANUAL MODE OF OPERATION
(H) PRECAUTIONS
(I) SETTING PROCEDURES FOR:

(1) TEMPERATURE CONTROLLER


(2) TIMERS
(3) MISC.FUNCTIONS

(J) DESCRIPTION OF TEST MODES:


(1) INPUT
(2) OUTPUT

(K) FUNCTIONAL DESCRIPTION OF:


(1) MOLD SAFETY
(2) HEAT OFF FUNCTION
(3) HAND
(4) SEMI AUTO
(5) FULLY AUTO

(L) INTERLOCKS

(M) LIST OF I/P AND O/P

(N) WIRING DIAGRAM

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

(A) SPECIFICATIONS:
Input

Power:
Voltage -- 230vac + 10%vac
Frequency -- 49-50 Hz
Consumption -- 30VA Max.

Control:
Thermocouple -- J / K type - Isolated
Proximity/ -- NPN (NO type)
Limit switches 10-30 Vdc - 50 mA Max.

Output

For Solenoids -- For 230VAC 2 Amp. Max. - SSR Output


OR
-- For 24VDC - 2 Amp. Max. – MOSFET Driver Output

Environment

Temperature -- 0ºC to 55ºC


Humidity -- 5 to 95% RH non-condensing

MECHANICAL DIMENSIONS (All are in MM)

Operating Box -- Depth X Width X Height


95 mm 133 mm 280 mm

(B) INTRODUCTION

INJkon is a complete proven & reliable control system for Injection Molding Machine.
System consists of two units.
(1) MMI unit
(2) C.V.T. (Optional)/Transformer

(1) Operating Panel:


This is small lightweight Display unit with soft touch keypad & LCD display, digital input, digital output and
temperature section.

This package has some obvious advantages over existing conventional Electrical Systems. This occupies
lesser space then conventional system. The simplicity of wiring from solenoids to systems or limit switches to system
and from Thermocouples to system makes it easier and less time consuming for commissioning. This system has no
moving parts, so periodical maintenance is drastically reduced and there for reliability is definitely improved. Function
like suck back ON-OFF, Heating ON-OFF and Cycle Time Interlock makes this system much more superior then the
conventional system.

(C) FEATURES
¾ Inherently reliable high speed Micro controller based technology C8051F120 CPU.
¾ Offers up to 16 digital inputs, Up to 16digital outputs, 8-zone time Proportional controlled Temperature Controllers,
timers, Extensive feather touch membrane keypad for user interface for manual/Semi auto/fully auto functions of the
machine.
¾ Latest E2PROM Technology ensures security of programmed parameters.
¾ User friendly programming through an extensive membrane keypad for easy operator interface (Details of manual
mode operations available is appended on separate sheet)
¾ Six digits shot counter to count Number of Pieces.
¾ Facility for counting cycle time helpful in production analysis.
¾ Three different programs for Ejector operations provide to suit the operational needs with various molds.
¾ Thermocouple "Open" & "Reverse" conditions are self detected and are displayed as "Opn" and "rev" respectively.
¾ Programmable High & Low limits for all temperature zones.
¾ Automatic cold junction compensation for Thermocouple inputs.
¾ Mold Safety interlock provided in case of abnormal pressure rise while the mold is getting closed (For that pressure
switch input has to be provided.)
¾ Inbuilt interlocks for Low & High temperature, Front and/or Back guards, Maximum Cycle Time, Emergency stop.
¾ Built in 25 sets of mold memory.
¾ Operating Input/Output diagnosis.
¾ Central lubrication control with precisely On/Off timer.

(D) SCOPE OF SUPPLY


Streamline Controls To provide:
1 Hand Panel.
2. Operating Manual.
(E) PROGRAMMING OF THE SYSTEM
The system will be programmed to suit your application by us.

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

(F) OPERATING PANEL DESCRIPTION

Front Key Board Sticker

INJkon
S Mold S e rie s

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual
KEY’S DESCRIPTION

1. CURSOR KEY

Push this key to move cursor from left to right direction for parameter setting in any me
With help of this key you should toggle your screen from shot counter to proportional
or proportional to shot counter.

To increase parameter value in any menu


Also use for function on/Off
Rolls up temperature channel display in temperature channel freez status.

To decrease parameter value in any menu.


Also use for function on/Off.
Push this key to show percentage output in normal temperature display.

For Data input confirmation & shift to next parameter.


Toggle the screen from normal display to Digital input or Digital output display.

For shift to previous parameter.


Alarm reset for all mode.
Freezes to scroll temperature channel display at current channel.

2. MENU SELECTOR

Set temperature key for set all zones set point.

Set timer key for set all function’s timer.

Set misc key to do set On/ Off for selectable function.

3. OPERATING MODE SELECTOR

Push this key to start or stop the heating.

Machine operating at fully automatic production mode.


Restarted by cycle delay timer.

Operate machine in semi-auto recycling and


re-started by front safety door open and close again.

Operating machine by manual key.

4. Manual Operation Key

Mold Open Key


Push for activate of mold opening action manually.
Mold Close Key
Push for activate of mold clamping action manually.

Carriage Forward Key


Push for activate of Carriage Forward action manually.
Carriage Backward Key
Push for activate of Carriage Backward action manually.

Injection Key
Push for activate of Injection action manually.
(Disable by any zone of barrel temperature is lower than alarm low setting)
Refill Key
Push for activate of Refill action manually.
(Disable by any zone of barrel temperature is lower than alarm low setting)

Ejector Forward Key


Push for activate of Ejector Forward action manually.
Ejector Backward Key
Push for activate of Ejector Backward action manually.

Suck Back Key


Push for activate of Suck Back action manually.
(Disable by any zone of barrel temperature is lower than alarm low setting)

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

(G) MANUAL MODE OF OPERATIONS


1. Mold Close 7. Mold Open
2. Carriage forward 8. Carriage backward
3. Injection 9. Refill
4. Ejector forward 10.Ejector backward
5. Suck Back 11.Motor on
6. Motor off

(G) PRECAUTIONS

To prevent damage from human and machine, please obey the following safety caution.

¾ Equipment must be operating under correct power. (Install a voltage stabilizer while need)
¾ Earth terminal must be connected to qualified terminal.
¾ All electrical elements with EARTH terminal, it is necessary for users to connect with the EARTH terminal.
¾ The high power cables should be separated from the low power cables to avoid interferes.
¾ To prevent fire or hazard shock, do not expose the unit to rain or moistly place.
¾ Please understand the operating process before use.
¾ When system shut down, wait 10seconds for re-start.
¾ Thermocouples used for this system must be isolated (ungrounded) Fe/k,J, type.
¾ The wiring of each zone starting from thermocouple of heater must be verified.
For ex: first zone thermocouple must be connected to first channel of the system and heater of first zone must be
connected to heater 1of the system.
¾ The limit switch and solenoids wiring must be done as per given wiring diagram.
¾ If the proximity switches are used then use only NPN-NO type proximity switches.

(I) SETTING PROCEDURES

(1) TEMPERATURE CONTROLLERS:


Here two different levels of programming is provided
1. Operator Level.
2. Engineers Level.
In case of operator level only set value of temperature can be changed where as in case of other level all other
parameters can be changed.

Set Temperature
In case of operator level
Press SET TEMP. key.
First line of LCD shows TEMPERATURE C
Second line of LCD shows zone number & set temperature.
Select require zone using NEXT/ PREV key.
Set require temperature using INC, DEC and SHIFT key.
On pressing NEXT key the set value will be saved and display will show the next function.
List of temperature parameters are given below.
Zone Message In First Message In Default
Description Range Level
No. Line Second Line Value
1 Temperature C Zone 1 Zone 1 set temperature 0-500 C 200 C User
2 Temperature C Zone 2 Zone 2 set temperature 0-500 C 200 C User
3 Temperature C Zone 3 Zone 3 set temperature 0-500 C 200 C User
4 Temperature C Zone 4 Zone 4 set temperature 0-500 C 200 C User
5 Temperature C Zone 5 Zone 5 set temperature 0-500 C 200 C User
6 Temperature C Zone 6 Zone 6 set temperature 0-500 C 200 C User
7 Temperature C Zone 7 Zone 7 set temperature 0-500 C 200 C User
8 Temperature C Zone 8 Zone 8 set temperature 0-500 C 200 C User

Set Temperature
In case of Engineer level
Press SET TEMP key and keep it pressed for at least ten seconds.
First line of LCD shows parameter name.
Second line of LCD shows zone number & parameter value.
Select require parameter using NEXT/ PREV key.
Set require value using INC, DEC and SHIFT key.
On pressing NEXT key the set value will be saved and display will show the next function.
On pressing set temp key the zone number can be changed. Again pressing the NEXT key the different parameter of the
same zone can be checked.
List of temperature parameters are given below.

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

Message In First Message In Default


ZoneNo. Description Range Level
Line Second Line Value
Temperature C Zone 1 Set temperature 0-500 C 200 C Engineer
Prop. Band C Zone 1 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 1 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 1 Derivative time 0-999 Sec 000 Sec Engineer
1
Cycle Time Sec Zone 1 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 1 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 1 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 1 Blower Operating Point 0-999C 005 C Engineer

Temperature C Zone 2 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 2 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 2 Integral time 0-999 Sec 900 Sec Engineer
2 Derivt. Time Sec Zone 2 Derivative time 0-999 Sec 000 Sec Engineer
Cycle Time Sec Zone 2 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 2 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 2 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 2 Blower Operating Point 0-999C 005 C Engineer

Temperature C Zone 3 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 3 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 3 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 3 Derivative time 0-999 Sec 000 Sec Engineer
3
Cycle Time Sec Zone 3 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 3 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 3 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 3 Blower Operating Point 0-999C 005C Engineer

Temperature C Zone 4 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 4 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 4 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 4 Derivative time 0-999 Sec 000 Sec Engineer
4
Cycle Time Sec Zone 4 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 4 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 4 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 4 Blower Operating Point 0-999C 005 C Engineer

Temperature C Zone 5 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 5 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 5 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 5 Derivative time 0-999 Sec 000 Sec Engineer
5
Cycle Time Sec Zone 5 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 5 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 5 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 5 Blower Operating Point 0-999C 005 C Engineer

Temperature C Zone 6 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 6 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 6 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 6 Derivative time 0-999 Sec 000 Sec Engineer
6
Cycle Time Sec Zone 6 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 6 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 6 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 6 Blower Operating Point 0-999C 005C Engineer

Temperature C Zone 7 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 7 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 7 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 7 Derivative time 0-999 Sec 000 Sec Engineer
7
Cycle Time Sec Zone 7 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 7 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 7 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 7 Blower Operating Point 0-999C 005 C Engineer

8 Temperature C Zone 8 Set temperature 0-500 C 200 C Engineer


Prop. Band C Zone 8 Proportional band 0-100 C 030 C Engineer
Integr. Time Sec Zone 8 Integral time 0-999 Sec 900 Sec Engineer
Derivt. Time Sec Zone 8 Derivative time 0-999 Sec 000 Sec Engineer

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

Cycle Time Sec Zone 8 Cycle time 0-200 Sec 15 Sec Engineer
Alarm Low C Zone 8 Alarm low 0-200 C 025 C Engineer
Alarm High C Zone 8 Alarm High 0-999 C 025 C Engineer
Blower Point C Zone 8 Blower Operating Point 0-999C 005 C Engineer

Set Miscellaneous
Press set MISC key.
Third line of LCD show function’s name and it’s value/status.
Select require function using NEXT/ PREV key.
Set require value/ status using INC, DEC and SHIFT key.
On pressing NEXT key the set value will be saved and display will show the next function.
List of miscellaneous parameters are given below.
Default
No. Message Description Range Level
Value
1 Suckback Suck Back On/Off On / Off On Supervisor
2 Ejct Prog Ejector Operating Program 0-2 0002 Supervisor
3 Ejct Shot Ejector Shot 0-5 0001 User
4 % Heat Zn1 Set Temperature of % Heating Zone 1 0-100% 0050 User
5 % Zn1 CyTm Cycle time of % Heating Zone 1 0-100Sec 0010 User
6 TestIn/Out Test Mode On/Off On / Off Off Supervisor
7 Count Rst Reset the Shot Counter On / Off Off User
8 Mold Memry Mold Memory Selection 0-25 0000 Supervisor
9 Fast Appro Fast Approach On/Off On Supervisor

STANDARD EJECTOR PROGRAM :

1. Program 00: Ejector disable.


2. Program 01: Ejector Forward only after mold gets fully open.
3. Program 02: Ejector Forward/Hold/Backward
i.e. Full Shot after mold gets fully open.
No of shots is programmable.

Set Timer
Press set TIMER key.
Third line of LCD show function’s name and it’s set value.
Select require function using NEXT/ PREV key.
Set require time using INC, DEC and SHIFT key.
On pressing NEXT key the set value will be saved and display will show the next function.
List of timer parameters are given below.
Default
No. Message Description Range Level
Value
1 Injct Dely Injection delay 0-999.9 Sec 000.2 User
2 Inject 1 Injection 1 time 0-999.9 Sec 003.0 User
3 Inject Hld Injection Hold time 0-999.9 Sec 000.1 User
4 Refil Dely Refill delay 0-999.9 Sec 000.1 User
5 Sukbk2 Dly Suck back 2 Delay 0-999.9 Sec 000.1 User
6 Sukbk Time Suck back time 0-999.9 Sec 010.0 User
7 Cool Time Cool time 0-999.9 Sec 004.0 User
8 Ejct Dely Ejector delay 0-999.9 Sec 000.1 User
9 Ejct Forwd Ejector Forward time 0-999.9 Sec 000.5 User
10 Ejct Hold Ejector Hold time 0-999.9 Sec 000.0 user
11 Ejct Bakwd Ejector Backward time 0-999.9 Sec 000.5 User
12 Cycle Dely Cycle delay 0-999.9 Sec 001.0 User
13 Cycle Time Cycle time 0-999.9 Sec 999.9 Supervisor
14 Tot Inj Tim Total Injection time 0-999.9 Sec 010.0 User
15 EjBak@MCls Set Ejector Backward time before mold close function 0-999.9 Sec 000.2 User

(J) DESCRIPTION OF TEST MODES


1. INPUT TEST MODE:
¾ This mode is useful for testing of each input. (Limit switch Or proximity switch or push button)
¾ This mode is enabled when Test In/out is ON .(GO to SET MISC and then on the test in/out mode)
¾ First two line of LCD display shows the input, which is being tested.
¾ When Input is sensed LCD display shows its particular count on LCD.
For Ex: When we apply first input on input card LCD display will show 0(Zero). i.e. every input has
it’s own count. Please refer list of inputs & outputs for more information. Every input is
provided with particular count.
¾ Changes in the input status as per sensing of input indicates that the wiring and electronic path of that input is functioning
correctly.
¾ During this mode no other cycle function can operate.
¾ To disable the test mode made off the test In/Out in set misc menu.

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

(2) OUTPUT TEST MODE:

¾ This mode is useful for testing each output of the system.


¾ This mode is enabled when Test In/Out is ON (GO TO SET MISC menu and then ON the test in/out mode.) first line of
LCD shows output being checked. When any output is activated, its particular count is shown on LCD. Please refer list of
inputs & outputs for more information. Every output is provided with particular count.
¾ The output can be made ON or OFF using SHIFT key.
¾ The O/P under test can be changed using INC/DEC key.
¾ If the O/P goes ON and OFF as per the status show on the display, we can say that the wiring & electronic path of the
system for that O/P is correct.
¾ During this mode all other functions are disabled.
¾ To disable the test mode made off the test In/Out in set misc menu.

(K) FUNCTIONAL DESCRIPTIONS


(1) MOLD SAFETY:
This feature is enabled when Mold Safety in set misc. menu is switched ON
At the time of mold closing if the delay between mold safety start switch & mold safety end switch is more then the
set value of mould safety timer the cycle brakes here mold gets opened and machine comes into hand mode.

(2) Heat off function:


Heating off function can be enabled or disabled using HEAT OFF‚ key. When heating off is active HOFF indicate in
second line of display. And all output of heater goes OFF. When heating is ON PV indicate in second line of display.
And all heater outputs operate as per control action of temp. Controller.

(4) HAND:
System (after power on) starts in HAND MODE. In this mode all the functions (like mold open, mold close, unit
forward etc) can be done using different function keys.
For ex. : Mold can be opened using mold open key. When any interlock appears during cycle the machine
transferred in to hand mode.

(5) SEMI AUTO:


On pressing SEMI AUTO key cycle starts.
Cycle stops after completion of one cycle. Here cycle can be restarted by opening and closing of front guard.

(6) FULLY AUTO:


On pressing AUTO key the auto cycle starts.
Here after completion of one cycle, cycle delay timer starts after completion of cycle delay cycle restarts.

(L) INTERLOCKS
It is a one type of alarm system which activate when cycle or any other function does not operate properly because of
those abnormal condition it indicate INTERLOCK
Following are the different interlock messages.

Interlocks Messages Type Of Mode


Sr.No. Operation Description Of Messages
On Screen Hand Semi Auto Fully Auto
IL Mold Open End Mold fully open end y y
1 Mold Open
IL Mold Open/Clos On Mold open close limits on y y y
IL Mold Close End Mold fully Close end y y
2 Mold Close IL Mold Safty Tm Ovr Mold Safety time over y y y
IL Mold Open/Clos On Mold open close limits on y y y
3 Carriage Forward IL Carriage For End Carriage Forward End y y y
4 Carriage Backward IL Carriage Back End Carriage Backward End y y y
IL Temperature Low Temperature is low y y y
5
Injection IL Temperature High Temperature is High y y y
IL Refill End Refill End y y y
IL Temperature Low Temperature is low y y y
6
IL Temperature High Temperature is High y y y
Refill IL RPM too Low. Screw RPM is low y y y
IL Temperature Low Temperature is low y y y
7 Suck Back IL Temperature High Temperature is High y y y
IL Suckback End Suck back End y y y
8 Ejector Forward IL Eje Forward End Ejector Forward end y y y
IL Eje Backward End Ejector Backward end y y y
9 Ejector Backward
IL Ejector Not Back Ejector not back y y y
IL Temperature Low Temperature is low y y y
10 IL Temperature High Temperature is High y y y
Temperature IL Oil Temp. High Oil temperature is high y y y
IL Front Guard Open Front door open y y y
IL Back Guard Open Rear door open y y y
11 Common IL Cycle Time Over Cycle time over y y y
IL Emergency Press Emergency press y y y
IL Motr not on Delta Hydraulic motor not on Delta y y y

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

N) Wiring Diagram (IN case of 230vac out put)

0
0 24
230VAC
MLX-130
INPUT 0 35V AC 35V AC
230
35 35V AC 35V AC

+
_ +_
TH 8 TH 7 TH 6
TH 8 INPUT

TH 7 INPUT +
_ +_
TH 6 INPUT +
_ _+
+
_ +_
TH 5 TH 4 TH 3 TH 2

TH 5 INPUT

TH 4 INPUT +
_ +
_
TH 3 INPUT +
_ +_
TH 2 INPUT +
_ _
+
+_ _
+
TH 1

TH 1 INPUT OUT-1 1l angi s

OUT-2 2l angi s

S S R O u tp u t C A R D
OUT-3
3l angi s

INPUT-1 OUT-4
4l angi s

INPUT-2 5l angi s
OUT-5
INPUT-3 OUT-6
6l angi s

INPUT-4
7l angi s
OUT-7
INPUT-5 OUT-8
8l angi s

INPUT-6
cdv42+

INPUT-7
INPUT-8

2 30vac in put
OUT-9
1l angi s

OUT-10 2l angi s
S S R O u tp u t C A R D

OUT-11 3l angi s

INPUT-9 OUT-12
4l angi s

INPUT-10 OUT-13 5l angi s

OUT-14
6l angi s
INPUT-11
OUT-15
7l angi s
INPUT-12
OUT-16
8l angi s
INPUT-13
cdv42+
INPUT-14
INPUT-15
INPUT-16
+24V DC 2 4 V D C
IN P U T
GND
GND
MLX 130
From
+24VDC

Power Supply Card

24VAC

24VAC
GND

ML 533A

wiring diagram of optima 230vac output

REV 1.0 ,09-sep-2011

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

IN case of 24vdc output

24vdc input

35V AC 35V AC
35V AC 35V AC

+
_ +_
TH 8 TH 7 TH 6
TH 8 INPUT

TH 7 INPUT +
_ +
_
TH 6 INPUT +
_ _+
+
_ +_
TH 5 TH 4 TH 3 TH 2 TH 1

TH 5 INPUT

TH 4 INPUT +
_ +
_
TH 3 INPUT +
_ +_
TH 2 INPUT +
_ +
_
TH 1 INPUT +
_ _
+ OUT-1
OUT-2
OUT-3
INPUT-1 OUT-4
INPUT-2 OUT-5
INPUT-3 OUT-6
INPUT-4 OUT-7
INPUT-5 OUT-8
INPUT-6
INPUT-7
INPUT-8
OUT-9
OUT-10

SL 181A
OUT-11
INPUT-9 OUT-12 230vac
INPUT-10 OUT-13 inpu t

INPUT-11 OUT-14
INPUT-12 OUT-15
24V DC SMPS 20AMP.

INPUT-13 OUT-16
INPUT-14
INPUT-15
INPUT-16
+24V DC 2 4 V D C
IN P U T
GND
GND

REV 1.0 ,09-sep.-2011

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STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

35V AC 35V AC
35V AC 35V AC

+
_ +
_

TH 8 TH 7 TH 6
TH 8 INPUT

TH 7 INPUT +
_ +
_ 0
0
22

TH 6 INPUT +
_ +
_ 440V AC
380
MLX-173
24

+
_ +
_ INPUT 400
TH 5 TH 4 TH 3 TH 2

32
TH 5 INPUT 415
0

TH 4 INPUT +
_ +
_ 440
220

TH 3 INPUT +
_ +
_
TH 2 INPUT +
_ +
_
+
_ _
+
TH 1

TH 1 INPUT OUT-1
OUT-2
OUT-3
INPUT-1 OUT-4
INPUT-2 OUT-5
INPUT-3 OUT-6
INPUT-4 OUT-7
INPUT-5 OUT-8
INPUT-6
INPUT-7
INPUT-8
OUT-9
OUT-10
OUT-11
INPUT-9 OUT-12
INPUT-10 OUT-13
INPUT-11 OUT-14
INPUT-12 OUT-15
INPUT-13 OUT-16
INPUT-14
INPUT-15
INPUT-16
+24V DC
+24VDC

V0 V4 2
2 4 V D C
IN P U T
GND

GND
+UR

NI C A
V4 2
GND

dr a C
yl ppu S
r e wo P
A3 3 5 L M

wiring diagram of optima INJkon 03

REV 1.0 ,24-Feb.-12

Page 14 of 15
STREAMLINE CONTROLS PVT. LTD
INJkon 03/2.0/ Manual

O
OUURR PPRRO
ODDU
UCCTT RRA
ANNG
GEE
• Dedicated Controller for Plastic Injection/Blow molding Machines

• DC Stepper Drives

• PID Temperature Controllers - 6 CH/1CH

• Profile Generator

• Pre Programmable Logic Controllers - PPLCs

• Digital Timers & Counters

• Dedicated Controller for Plastic Bag /Pouch Making Machines

• Dedicated Controller for Food / Pharma labeling Machines

• Dedicated Controller for Grinding Machines

• 2/3/4 Axes Motion Controller (Using DC Stepper / AC Servo


Drives)
AUTOMATION... PRODUCTIVITY THROUGH TECHNOLOGY.

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