Mcms C Manual Afb - Master 2.01

Andritz Feed & Biofuel – MCMS-C Manual
MCMS-C Manual
____________________________________________________________________
Last saved by Fielsø Orla 16-12-2016 1-26
Contents
PREFACE ..........................................................................................................................................................................................3
INTRODUCTION ...............................................................................................................................................................................3
SYSTEM DESCRIPTION...................................................................................................................................................................3
GRAPHIC OVERVIEW ......................................................................................................................................................................4
Start – Stop Icons ..................................................................................................................................................................................... 5
Motor popup window ................................................................................................................................................................................ 5
Valve popup window ................................................................................................................................................................................ 6
Analog input popup window ..................................................................................................................................................................... 6
Binary input popup window ...................................................................................................................................................................... 6
PID Controller popup window ................................................................................................................................................................... 7
Recipe ..................................................................................................................................................................................................... 8
TREND ..............................................................................................................................................................................................9
Configuration ......................................................................................................................................................................................... 10
CONFIGURATION ...........................................................................................................................................................................11
Main Configuration................................................................................................................................................................................. 12
Back up Configuration ............................................................................................................................................................................ 12
Configuration of the Infeeder .................................................................................................................................................................. 13
Configuration of the Weigher ................................................................................................................................................................. 15
Configuration of the Additives Macro...................................................................................................................................................... 16
Configuration of the Additives Micro ....................................................................................................................................................... 18
Configuration of the Mixer ...................................................................................................................................................................... 19
Configuration of the Outfeeder ............................................................................................................................................................... 20
General Configuration ............................................................................................................................................................................ 21
ALARMS ..........................................................................................................................................................................................22
GENERAL........................................................................................................................................................................................26
EVENT .............................................................................................................................................................................................26
____________________________________________________________________
Preface
This manual describes the functionality of the MCMS-C system and provides thorough instructions about
set-up, operation and troubleshooting of the system.
This manual is created for the MCMS-C system alone.
General A-Scada functions are not described in this manual; they are described in the Design manual.
Furthermore, this manual assumes that the reader has general knowledge of pelleted feed production as
well as comprehensive knowledge about the machines of which this system will be controlling. The reader
is referred to the mechanical documentation of the relevant machines for any mechanical questions.
Introduction
The MCMS-C control is a system for controlling an entire pelleting line or a part of it.
It is a modular system, making it possible to construct a control for any Andritz Feed & Biofuel pellet feed
production machine.
The system may also be configured to control a range of third-party machines.
Due to the flexibility of the MCMS-C system, Customization and optimization must be carried out by an
authorized Andritz Feed & Biofuel technician.
System Description
The MCMS-C is based around an Allen-Bradley CompactLogix PLC, which handles all electrical signals to
and from the machines. The PLC communicates with a computer running the A-Scada system.
A-Scada allows the operator to monitor, manage the process, and also saves production data for retrieval
at any time.
Computer and PLC is connected via an Ethernet connection.
The A-Scada system is network-based and it is possible to connect more than one client to the same
Server. Client and server do not have to be installed on the same PC, as long as they are connected via
the same network. This means that there can be several operating stations for controlling the machinery.
Please see the Design manual for more information about the A-Scada system.
____________________________________________________________________
Graphic Overview
The graphic overview is found in the Overview tab. It shows the entire installation with all components.
Motors, switches etc. change color to show which state they are in. Motors are brown when stopped,
green when running, and blinking red to indicate an error state.
Switches are green when they are OK, i.e. in a state that does not prevent operation. A red switch means
that it is in a state that prevents operation, and blinking signifies that the switch has triggered an alarm.
There may be fields for adjusting Recipe parameters or fields that display current values.
Example of a Graphic overview:
Coater - MFS (Micro Fluid System)
____________________________________________________________________
Start – Stop Icons
The Graphic overview also contains the buttons for starting and stopping the coating
equipment.
The control starts each part of the machine in preprogrammed steps that makes sure
the machines start in the correct order.
During steps, the clicked button will blink green. When a sequence is finished/ready
the button will be constantly green.
Start and Stop

When clicking Start; all steps initiate automatically. Clicking Stop will reverse this sequence.
Empty
Empty will discharge the pre-bin and post-bin.
Motor popup window
By clicking on a motor icon on the graphic overview

picture the Motor popup window opens.
The window has the following functions:
Simulation, Auto, Man, Service, Start and Stop are

belonging to the standard controls of this popup and if
the motor has interlocks they are also indicated and
limited interlocks can be bypassed on this popup.
To operate buttons whit a lock, the user has to log in as
Maint. or Prog.
Diagnostic of the motor can be opened by

pressing:
This is the diagnostic popup for motors and indicates all the important States of the
Motor. It can influence all the input signals of the motor for maintenance, service
and start-up.
____________________________________________________________________
Valve popup window

Valve popup window. There are standard buttons to operate
the valve (Sim, Auto, Man, Open, Close, Service). Interlocks
are visible in this popup.
The diagnostic popup for the Valve. It acts

similar to the Motor diagnostic as service-
and maintenance- and start-up interface
Analog input popup window

The Analog input window shows the scaled value of the input,
alarms and the value can be set to simulation.
Binary input popup window

The Binary input window shows the status of the input.
Alarm can be inhibit and the inhibit state in the plc is shown.
Simulation of the signal can be set or reset from window.
____________________________________________________________________
PID Controller popup window

The Controller is an extended PID controller with
many useful options. The Analog input part is similar
to the standalone analog with the 4 alarms.
The Controller has basically 3 modes:
Auto: The controller is on and the

Auto set point is used.
Manual: The controller is off and the

Output can be set by the
manual CV value.
Remote: The controller is on and the

set point is calculated from the PLC
(Remote set point)
A controller can be forced (In the Plc). For each force there can be a different output value. In this mode
the controller is switched off. And the force value is directly given to the output.
In the parameter popup of the controller you can set the PID parameter:
KP: Proportional part of the controller

TI: Integration time
TD: Differential time
TF: Filter time for the differential part
DZ: Dead zone
Limits for SP and CV and deviation limits are set here.

Also alarm setpoints for the PV are set here.
____________________________________________________________________
Recipe
The recipe handler makes it possible to create standard recipes for each type of product.
(See the Design Manual for further information)
The values put in the recipe are the parameters to lead the machine to producing the optimal product.
They will be the indicators for a smooth automatic startup where the requested temperature and capacity
will be reached the best possible way.
The system has programmed PID control loops to automatically raise and adjust the process values to the
requested set points.
Examples and explanations on the following pages…
MFS with 5 additives - Screenshot
MFS with 3 additives - Explanation
Parameter Explanation
Start set point for the Infeeder motor, if level is equal as level set point. The Infeeder motor speed is calculated
Infeeder Target speed:
as (infeeder target speed + ( deviation in prebin level from setpoint x some parameters configuration)
Calibration Factor Factor for calculation the capacity of the infeeder according to the load on the scale and measured pellet speed
The percentage of additive 1 addition to the product. The calculated product flow is measured and calculated by
Additive 1 addition:
measuring the speed of the product flow, the weight and a calibration factor.
The percentage of additive 2 additions to the product. The calculated product flow is measured and calculated by
Additive 2 addition: measuring the speed of the product flow, the weight and a calibration factor.
The percentage of additive 3addition to the product. The calculated product flow is measured and calculated by
Start set point for the Outfeeder motor, if level is equal as level set point. The Outfeeder motor speed is
Out feeder Target speed: calculated as (outfeeder target speed + ( deviation in postbin level from setpoint x some parameters
configuration)
____________________________________________________________________
Trend
The MCMS has trend curves for a large number of variables, and more are added constantly. The trend curve is accessed clicking
Trend in the lower tab.
Please see the A-Scada manual for more information on using the trend window.
The variables shown as trends depend on the specific machines installed, and may be adjusted by an Andritz Feed & Biofuel
technician, but this table demonstrates the most common ones. Your specific installation may differ from this description.
On each trend bar you have a scale and 2 arrows. The bars fill color indicates the input value of the variable, the small arrow
indicates the Set Point of the variable and the big arrow indicates the output value.
Pre-bin level The actual level in the pre-bin
In feeder speed The actual speed of the in feeder screw
Additive 1 The capacity of the additive added, 0 – xxx kg/h (customer specific)
ADD 1 Pres. The actual pressure in bar, before the nozzles
____________________________________________________________________
Configuration
Press the “Config” button located in the bottom left corner or the trend window
In the configuration you

can change which trends
are shown and on what
position and the color of
the Graphical View.
Maximum 11 Trends can
be shown at a time.
If you need to view a
certain time in the past
then you can use the
CONFIG button
Then choose ABSOLUTE TIME instead of RELATIVE TIME and

input the exact time you want to view.
____________________________________________________________________
Configuration
The MCMS-C has adjustable parameters for each part of the machinery. They are usually adjusted by the Andritz Feed & Biofuel technician during
commissioning.
In some cases it is needed to change these parameters later on and for that a special administrator login is needed.
The login will be given to a chief operator or similar.
The configuration parameters can be found in the MFS – Configuration tab.
____________________________________________________________________
Main Configuration
The Main Configuration is to ease setting or resetting multiple functions at the same time and to backup or restore the
configuration of all equipment.
Switch simulation of all
Simulation On/Off
equipment ON or OFF
Switch dynamic
Dynamic Simulation
simulation of all
On/Off
equipment ON or OFF
Switch off all bypassed
General Bypass Off
functions
Switch off all inhibited
General Inhibit Off
functions
Switch all equipment to

General Auto on
Auto mode
If changes are made to

Recipe save back the parameters while
running they are saved
in the original recipe
selected.
Config counter
Counter alarms On
alarms On/Off
Uses the set points
Use set point from sql
given by the plant
exchange
control
Back up Configuration
By pressing Show Config backup on the main
configuration page a pop-up window will allow you to
save your current configuration of the system. It is also
possible to load and/or delete earlier saved
configurations.
____________________________________________________________________
Configuration of the Infeeder
Checkbox
Cross a checkbox to indicate an existing component, signal type or
motor.
Delay time
The delay before a component triggers the alarm.
Feedback time
The delay before loss of a motors running signal trigger the alarm.
4...20mA
Check this if the signal is 4 – 20mA
Parameter Explanation Typical setting

Infeeder
Capacity of the infeeder at full speed, used to calculate
Capacity at 100% RPM 20.000 – 55.000 kg/h
additive recycling flow before start of infeeder.
Start delay Delay time before start motor after start conditions are ok 2 sec.
Min / Max RPM Set min. and max output signal for infeeder 10-100%
612M01 – Motor feedback time Delay time before alarm in no feedback 5 sec.
4-20 mA CV Analog output signal 4-20mA Selected
612LI - Level
4-20 mA PV Analog input signal 4-20 mA Selected
Empty level Empty level in % 2-10 %
Level I prebin before auto start (normal same as level
Start Level 40 - 60%
setpoint)
Alarm at prebin empty Select for alarm at empty prebin -
612LIC01
612LIC01 – Level controller available Select for PID level control of infeeder speed Unselected
612SI01 – Motor speed available Select for level dependence of infeeder speed control Selected
Level deviation from setpoint, dependency of infeeder
Level dependence 50%
speed
____________________________________________________________________
Level deviation from setpoint, amplifying dependency of
Level RPM amplifier 30%
infeeder speed.
The integral time of the controller. Higher = less
Infeeder integral time 10 sec.
aggressive
Infeeder neutral zone Neutral zone where no regulation takes place 2
Selected if low level sensor installed, used for stopping
612LS01 Empty level sensor -
infeeder at low level.
Delay time of the signal, time setting depending on
Signal delay time -
sensor position.
Selected if high level sensor installed, used only for alarm
612LS02 Full level sensor -
/ indication
Delay time of the signal, time setting depending on
Signal delay time
sensor position.
Selected if signal available, If installed the infeeder speed
612XS01 Material to prebin will be set to speed setpoint when signal goes to “0” to -
empty out the prebin.
Signal delay time Delay time of the signal. 1 sec.
____________________________________________________________________
Configuration of the Weigher
General explanation
Checkbox
Cross a checkbox to indicate an existing component, signal type
or motor.
4...20mA

Weigher dynamic max. capacity Max. Static capacity of the Weigher. 30000 kg/h
Min. capacity Minimum capacity 1000 kg/h
Dynamic empty level Empty level of Weigher in % 5%
Weigher max static load Tara, Tara the weight to zero -
Actual weight is measured -
Static load is the calibrated value, depend of the load
0 – 5 kg
cell.
Max Tara divagation Max. divagation before weight needs new calibration 10 %
Weigher Average Average value of the Weigher 15
Radar pulses per meter Number of pulses per meter from the radar 100
Max radar speed Max measured speed from radar 5 m/s
Min. radar speed at production Min speed measured by the radar at production 1 m/s
Length of scale plate The actual length of the scale plate. 500 mm
Calibration factor Calibration factor for the measured dynamic weight 1
Load cell signal 4-20 mA Is output from the load cell 4-20 mA Selected
____________________________________________________________________
Configuration of the Additives

Macro
General explanation
Checkbox
Cross a checkbox to indicate an existing
component, signal type or motor.
Signal delay time

The delay before a component signals
“Alarm”.
Feedback time
The delay before loss of a motors running-
signal signals “Alarm”.
Position available
Position switches indicating the position of a
valve.
4...20mA

Additive available Check if additive is available -
The delay before loss of a motors running signals
Additive pump feedback time 3 sec.
“Alarm” at start
Additive flow controller 4-20mA PV Output signal from the flow meter -
Maximum flow from the flow meter has to be same
Additive full scale flow 5000 kg/h
setting as in the flow meter.
Additive nozzle clean pause time Pause time for cleaning the nozzles. 0 sec.
Additive nozzle clean pulse time Pulse time for cleaning the nozzles. 0 sec.
Percentage of product flow before starting addition to
Product flow for start 3%
product
Additive delay deviation alarm The delay before deviation signals “Alarm” 10 se
Additive start delay Start delay after flow is measured 1 sec.
Number of kg/h to recirculate with after stop 0 = no
Additive recirculation at stop 0 kg/h
recirculation
Additive stop delay Stop delay after flow is stopped 1 sec.
Additive Maximum addition Maximum percentage of addition to the product 10 %
Type of additive addition. 1 = use one nozzle at a time,
Additive type 1
2 = Use more nozzles at a time
When starting the MFS it starts recirculate the additive
Recirculation at start -
if selected
Macro additive for high addition percentage (depend
Macro additive -
on equipment)
____________________________________________________________________
Continued…
Feedback time 3 sec.
Empty sensor additive tank Empty sensor in additive tank present -
Signal delay time Delay time before alarm -
The delay between the change of nozzles after flow or
Additive delay level change 1 sec
pressure has deviation according to the settings
Additive Neutral zone spray Number of percentage spray in neutral zone -
Select if pressure transmitter tor additive pressure at
Pressure available -
spray nozzle installed (Used for spray type 1)
Pressure max. Maximum pressure before the nozzles (20 mA) 6 bar
Additive max nozzle change Number of nozzle changes before alarm is set. 10
Additive delay nozzle change alarm The delay before nozzle change signals “Alarm” 10 sec
Additive numbers of nozzles Select the numbers of installed nozzles (1-6) -
Additive stop on deviation alarm. Select if line must stop on a flow deviation alarm -
0,0 - 1,6 – 2,1 – 3,1 – 4,1 -
Additive valve 1 to 6 Min pressure
5,1
1,5 - 2,0 – 3,0 – 4,0 – 5,0 –
Max pressure
6,0
Ex. 30, 60, 120, 240, 480,
Nozzles size (Flow size of nozzle at 2.5 bar)
960 kg/h
Pos. SW, (Selected if feedback position switch
-
installed on valves)
Pos. SW. FB time. (Delay time before alarm if no
5 sec.
feedback at opening signal)
Pos. SW, (Selected if feedback position switch
Valve recirculation -
installed on valves)
Pos. SW. FB time. (Delay time before alarm if no
5 sec.
feedback at opening signal)
____________________________________________________________________
Configuration of the Additives Micro
General explanation
Checkbox
Cross a checkbox to indicate an existing
component, signal type or motor.
Signal delay time

The delay before a component signals
“Alarm”.
Feedback time
The delay before loss of a motors running-
signal signals “Alarm”.
Position available
Position switches indicating the position of a valve.
4...20mA

Additive available Check if additive is available -
Additive pump feedback time 3 sec.
Additive flow controller 4-20mA PV Output signal from the flow meter -
Maximum flow from the flow meter has to be same
Additive flow control max 5000 kg/h
setting as in the flow meter.
Additive nozzle clean pause time Pause time for cleaning the nozzles. 0 sec.
Additive nozzle clean pulse time Pulse time for cleaning the nozzles. 0 sec.
Percentage of product flow before starting addition to
Product flow for start 3%
product
Additive delay deviation alarm The delay before deviation signals “Alarm” 10 se
Additive start delay Start delay after flow is measured 1 sec.
Number of kg/h to recirculate with after stop 0 = no
Additive recirculation at stop 0 kg/h
recirculation
Additive stop delay Stop delay after flow is stopped 1 sec.
Additive Maximum addition Maximum percentage of addition to the product 10 %
Additive valve 1 Pos. SW. Selected if feedback position switch installed on valves -
Delay time before alarm if no feedback at opening
Feedback time Spray valve 5 sec
signal
Additive valve 2 Pos. SW. Selected if feedback position switch installed on valves -
Delay time before alarm if no feedback at opening
Feedback time recycle valve 5 sec
signal
Cooling fan available Selected if additive pump has a separate cooling fan -
When starting the MFS it starts recirculate the additive
Recirculation at start -
if selected
Additive stop on deviation alarm. Select if line must stop on a flow deviation alarm -
____________________________________________________________________
Configuration of the Mixer
General explanation
Checkbox
motor.
Signal delay time

The delay before a component signals “Alarm”.
Feedback time
The delay before loss of a motors running-signal signals “Alarm”.

Mixer motor available and feedback time Mixer motor available, Mixer feedback time motor 3 sec
Speed guard available and feedback time Mixer motor speed guard available, feedback time before alarm signal 3 sec
Empty Delay Time for running the mixer empty 30 sec
____________________________________________________________________
Configuration of the Outfeeder
General explanation
Checkbox
motor.
Signal delay time

Feedback time
Position available
4...20mA
Check this, if the signal is 4 – 20mA

Outfeeder 614M01
Post-bin (Out feeder available) Out feeder motor Available -
4-20 mA CV Select if outfeeder control CV signal is 4-20 mA -
Stop delay Delay time for stop of outfeeder at empty post bin 5 sec
Min RPM Minimum speed for outfeeder motor 20 %
The delay before loss of a motors running signals “Alarm” at
start
614LIC01 – Level Controller
4-20 mA PV Selected if level sensor signal are 4-20 mA -
Start Level Percentage when out feeder starts out loading 20-80 %
Stop Level Percentage when out feeder stop out loading if not emptying 20-80 %
Stop delay Stop delay time after stop condition are ok. 5 sec
Empty level Empty level for postbin 5%
Delay time after empty level reach. (Time setting depends on
Empty delay 5-20 sec
postbin, level sensor and capacity)
614M02 – Exhaust fan available Selected if fan installed -
Stop delay Delay time for stopping the fan after line stop 60 sec
614LS01 – Empty sensor available Selected if sensor installed -
Delay time before empty (Time setting depends on postbin,
Signal delay time 5 sec
level sensor and capacity)
614LS02 – Full sensor available Selected if sensor installed -
Signal delay time Delay time before empty 5 sec
614GS01 – Overflow switch available Selected if sensor installed -
____________________________________________________________________
General Configuration
General explanation
Checkbox
motor.
Signal delay time

Feedback time
Position available
4...20mA

Alarm Sound Selected for Alarm Sound on PC/Server (only possible if sound card installed ) -
Double chamber available MFS has 2 chambers -
Micro addition in chamber 2 Micro addition is added in chamber 2 -
Mixer Available Mixer motor available -
Additive 1 – 6 Available Additive 1 – 6 available and used -
Outfeeder Available Outfeeder motor available -
611GS01 Outlet overflow sensor Available Blocking sensor in outlet available. -
____________________________________________________________________
Alarms
There is alarm indication on the main screen and in the Alarm list tab.
Here you will find the current alarms, when they where received, cleared and acknowledged.
The usual alarm consist of 3 - 4 different information’s
Example: 631OV01 - Valve not in closed position

 631OV01 The position and internal name of the faulted element
 Valve not in closed position The reason why the element is signaling alarm
You will find a specific explanation in the list below.
Alarm Name Explanation Possible Solutions
General 611GS01 Outlet blocking sensor fault Blocking sensor is activated -
General 611XS01 Emergency stop fault Emergency stop is activated -
General 611XS02 Downstream signal fault Downstream signal is missing -
Infeeder 612GS01 Door switch fault Infeeder door opened Close the door, reset safety relay
Infeeder 612LS01 Empty sensor fault Bin is empty -

There is no signal from the
Infeeder 612LI01 Level Wire broken fault sensor Check wiring
Infeeder 612LS01 Full Sensor fault Bin is full -

Level in bin > Alarm set point for
Infeeder 612LI01 Level High High Limit HIHI alarm -
Level in bin < Alarm set point for
Infeeder 612LI01 Level Low Limit LO alarm -
Level in bin < Alarm set point for
Infeeder 612LI01 Level Low Low Limit LOLO alarm -
Operation hours > set point for
Infeeder 612M01 Motor Operating Hours High limit Operation hours Service needed on motor & timer reset
Infeeder 612M01 - Motor fault Motor is stopped or doesn't start Check motor, wiring, fuses and service switches
Infeeder 612SI01 - Motor speed wire broken 4-20mA not in range 4-20mA Check wiring and frequency converter
Signal > Alarm set point for HI
Weigher 613SI01 Radar High limit alarm Adjust set point if signal is ok
Signal > Alarm set point for HIHI
Weigher 613SI01 Radar High high limit alarm -
Weigher 613SI01 Radar wire broken Signal not within range Check wiring and sensor
Weigher 613WI01 Load cell wire broken Signal not within range Check wiring and sensor
Weigher 613WI01 Load cell High limit alarm -
Weigher 613WI01 Load cell High high limit alarm -
____________________________________________________________________
Signal < Alarm set point for LOLO
Weigher 613WI01 Load cell Low low limit alarm -
Signal < Alarm set point for LO
Weigher 613WI01 Load cell Low limit alarm -
Outfeeder 614LI01 Level control wire broken Signal not within range Check wiring and sensor
Outfeeder 614LIC01 Level control High alarm alarm -
Signal > Alarm set point for HI HI
Outfeeder 614LIC01 Level control High high alarm alarm -
Outfeeder 614LIC01 Level control Low alarm alarm -
Outfeeder 614LIC01 Level control Low low alarm alarm -
Outfeeder 614M01 - Motor fault Motor is stopped or doesn't start Check motor, wiring, fuses and service switches
Outfeeder 614 SI01 - Motor speed wire broken Signal not within range Check wiring and sensor
Mixer 615M01 motor fault Motor is stopped or doesn't start Check motor, wiring, fuses and service switches
Speed/Rotation sensor doesn't
Mixer 615SS01 - Speedguard fault sense any signal Check motor, sensor and wiring
Nixer 615M01 - Motor Operating hours high limit Operation hours Service needed on motor
Bypass 616OV01 - Distributer not in open position No open signal from sensor Check sensor and wiring
Bypass 616OV01 - Distributer not in closed position No closed signal from sensor Check sensor and wiring
Additive x 63xFIC01 – Flow controller wire broken 4-20mA not in range 4-20mA Check wiring and flow meter
Signal deviation > set point for
Additive x 63xFIC01 – Flow controller DEV_H_A alarm -
Signal deviation < set point for
Additive x 63xFIC01 – Flow controller DEV_L_A alarm -
Additive x 63xFIC01 – Flow controller Fault No flow measured Check if there is any flow, flow meter, wiring
Additive x 63xFIC01 – Flow controller HI_A alarm -
Additive x 63xFIC01 – Flow controller HIHI_A alarm -
Additive x 63xFIC01 – Flow controller LO_A alarm -
Additive x 63xFIC01 – Flow controller LOLO_A alarm -
Additive x 63xFIC01 – Flow controller level tank Low level in additive tank -
Additive x 63xM01 – Pump Operating hours high limit Operation hours Service needed on motor
Additive x 63xOV0x Valve x open fault No open signal from sensor Check sensor and wiring
Additive x 63xOV0x Valve x close fault No closed signal from sensor Check sensor and wiring
Additive x 63xPI01 - Pressure wire brooken 4-20mA not in range 4-20mA Check wiring and pressure switch
Additive x 63xPI01 - Pressure high limit alarm Check sensor and wiring
Additive x 63xPI01 - Pressure high high limit alarm Check sensor and wiring
Additive x 63xPI01 - Pressure low limit alarm Check sensor and wiring
Additive x 63xPI01 - Pressure low low limit alarm Check sensor and wiring
____________________________________________________________________
Too many nozzle changes
Repeated level change additive x compared to set point check nozzles
Max Tara deviation Weight Tara to many times Recalibrate weight

Overflow or overpressure in
Overflow or overpressure manifold Additive x manifold Check pressure
No weight measured at load cell
No flow at Weigher plate in MFS Check load cell, wiring, and calibration
____________________________________________________________________
Production log
In the Production picture it is

possible to view the values of the
current batch running and the
values from last batch running. A
new batch is started / stopped
every time a new recipe is
selected.
By pressing the Month

production button (previous
picture) you have an overview
of all batches produced for one
month. In this picture you can
see start/stop time, amount
produced, look at the trend
and se specific data for all
batches. Click one of the
columns, then Batch log
button.
____________________________________________________________________
General
In the General
picture it is
possible to
change
login/logout,
language and
exit the
program.
Event
The event log registers all user actions made during operation.
____________________________________________________________________

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Andritz Feed & Biofuel – MCMS-C Manual

GRAPHIC OVERVIEW ......................................................................................................................................................................4

Start – Stop Icons ..................................................................................................................................................................................... 5

Motor popup window ................................................................................................................................................................................ 5

Valve popup window ................................................................................................................................................................................ 6

Analog input popup window ..................................................................................................................................................................... 6

Binary input popup window ...................................................................................................................................................................... 6

PID Controller popup window ................................................................................................................................................................... 7

Back up Configuration ............................................................................................................................................................................ 12

Configuration of the Infeeder .................................................................................................................................................................. 13

Configuration of the Weigher ................................................................................................................................................................. 15

Configuration of the Additives Macro...................................................................................................................................................... 16

Configuration of the Additives Micro ....................................................................................................................................................... 18

Configuration of the Mixer ...................................................................................................................................................................... 19

Configuration of the Outfeeder ............................................................................................................................................................... 20

General Configuration ............................................................................................................................................................................ 21

Example of a Graphic overview:

Coater - MFS (Micro Fluid System)

Start and Stop

Motor popup window

By clicking on a motor icon on the graphic overview

Simulation, Auto, Man, Service, Start and Stop are

Diagnostic of the motor can be opened by

Valve popup window

The diagnostic popup for the Valve. It acts

Analog input popup window

Binary input popup window

PID Controller popup window

Auto: The controller is on and the

Manual: The controller is off and the

Remote: The controller is on and the

KP: Proportional part of the controller

Limits for SP and CV and deviation limits are set here.

Examples and explanations on the following pages…

MFS with 5 additives - Screenshot

MFS with 3 additives - Explanation

In feeder speed The actual speed of the in feeder screw

ADD 1 Pres. The actual pressure in bar, before the nozzles

In the configuration you

Then choose ABSOLUTE TIME instead of RELATIVE TIME and

Switch all equipment to

If changes are made to

Configuration of the Infeeder

Parameter Explanation Typical setting

Configuration of the Weigher

Parameter Explanation Typical setting

Configuration of the Additives

Signal delay time

Parameter Explanation Typical setting

Configuration of the Additives Micro

Signal delay time

Parameter Explanation Typical setting

Configuration of the Mixer

Signal delay time

Parameter Explanation Typical setting

Empty Delay Time for running the mixer empty 30 sec

Configuration of the Outfeeder

Signal delay time