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    Chiller Commissioning Checklist - SafetyCulture

    Uploaded by

    Maxmore Karumamupiyo
    This document is a commissioning checklist for a chiller. It contains a list of safety and operational checks to perform before and after starting up the chiller. The before startup section includes steps like checking manuals, safety equipment, refrigerant charge and motor rotation. The after startup section involves checking capacity, vibrations, start-up logs and oil samples. The checklist also includes fields to record observation data like pressures, temperatures, voltages and signatures.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Chiller Commissioning Checklist - SafetyCulture

    Uploaded by

    Maxmore Karumamupiyo
    414 views6 pages
    This document is a commissioning checklist for a chiller. It contains a list of safety and operational checks to perform before and after starting up the chiller. The before startup section includes steps like checking manuals, safety equipment, refrigerant charge and motor rotation. The after startup section involves checking capacity, vibrations, start-up logs and oil samples. The checklist also includes fields to record observation data like pressures, temperatures, voltages and signatures.

    Original Description:

    Chiller System

    Original Title

    Chiller Commissioning Checklist - SafetyCulture - Copy

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    This document is a commissioning checklist for a chiller. It contains a list of safety and operational checks to perform before and after starting up the chiller. The before startup section includes steps like checking manuals, safety equipment, refrigerant charge and motor rotation. The after startup section involves checking capacity, vibrations, start-up logs and oil samples. The checklist also includes fields to record observation data like pressures, temperatures, voltages and signatures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    414 views6 pages

    Chiller Commissioning Checklist - SafetyCulture

    Uploaded by

    Maxmore Karumamupiyo
    This document is a commissioning checklist for a chiller. It contains a list of safety and operational checks to perform before and after starting up the chiller. The before startup section includes steps like checking manuals, safety equipment, refrigerant charge and motor rotation. The after startup section involves checking capacity, vibrations, start-up logs and oil samples. The checklist also includes fields to record observation data like pressures, temperatures, voltages and signatures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6
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    The document provides a commissioning checklist for chillers that outlines the safety and operational checks that should be performed before, during, and after startup.

    Before startup, manuals should be read and understood, safety equipment should be tested, refrigerant samples should be taken, motor rotation should be checked, and valves should be verified to be in the correct position.

    After startup, capacity regulation and refrigerant charge should be checked, vibrations should be monitored, startup logs should be recorded, and oil samples should be taken.

    12/15/2019 Chiller Commissioning Checklist - SafetyCulture

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    Chiller Commissioning Checklist

    Before Start-up

    Read and understand all manuals (chiller, controls, etc.)

    ✔ ❌ N/A

    Read and understand manuals for third party components (electric motors,
    valves, etc.)

    ✔ ❌ N/A

    Check unit installation and vibration damper adjustment

    ✔ ❌ N/A

    Carry out functional testing of safety equipment

    ✔ ❌ N/A

    Read the opening pressures on all safety valves, and check that they are correct

    ✔ ❌ N/A

    Carry out vacuum test

    ✔ ❌ N/A

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    12/15/2019 Chiller Commissioning Checklist - SafetyCulture

    Check Unisab set-up (see list of settings), and check VSD set-up, as applicable

    ✔ ❌ N/A

    Check oil level

    ✔ ❌ N/A

    Check that the heating element in the oil has been on for 6-8 hours before start

    ✔ ❌ N/A

    Take a sample of the primary refrigerant (must be free from water, air, etc.)

    ✔ ❌ N/A

    Check that the motor rotation direction is correct

    ✔ ❌ N/A

    Check that the coupling is aligned

    ✔ ❌ N/A

    Check that compressor cooling is connected correctly

    ✔ ❌ N/A

    Check that the plant is not leaking

    ✔ ❌ N/A

    Check that the valves are in the correct position for operation

    ✔ ❌ N/A

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    12/15/2019 Chiller Commissioning Checklist - SafetyCulture

    After Start-up

    Check that the capacity regulation system is working correctly

    ✔ ❌ N/A

    Check the refrigerant charge (at full load)

    ✔ ❌ N/A

    Check the unit for vibrations

    ✔ ❌ N/A

    Check the unit for vibrations using variable speed

    ✔ ❌ N/A

    Make a start-up log at full load

    ✔ ❌ N/A

    Take out a representative lubricating oil sample after about 1 hour of operation,
    and save it for minimum 1 year from commissioning date

    ✔ ❌ N/A

    Observation

    Operation time [hours]

    Suction pressure [°C/R]

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    12/15/2019 Chiller Commissioning Checklist - SafetyCulture

    Suction temperature [°C]

    Superheating, suction gas [K]

    Discharge pressure [°C/R]

    Discharge temperature [°C]

    Oil pressure, compressor [bar]

    Oil pressure, lter [bar]

    Oil temperature [°C]

    Oil temperature, separator [°C]

    Oil collection from shaft seal [ml]

    Oil level [0, 1/4, 1/2, 3/4, Full]

    https://public-library.safetyculture.io/products/chiller-commissioning-checklist?src=sc&amp_dev=7f762473-ce47-4ec0-8a6c-cbe6bf138794R 4/6
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    Charged oil [Liter]

    Motor 1/1 load [amp.]

    Capacity load [%]

    Noise level

    OK Not OK N/A

    Vibrations (0-100% capacity)

    OK Not OK N/A

    Brine temperature, outlet - Evaporator [°C]

    Brine temperature, outlet - Condenser [°C]

    Refrigerant charge [Kg]

    Completion

    https://public-library.safetyculture.io/products/chiller-commissioning-checklist?src=sc&amp_dev=7f762473-ce47-4ec0-8a6c-cbe6bf138794R 5/6
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    Additional Observations

    Enter text

    Inspector Name & Signature 

    Supplier/Installer Name & Signature 

    Manager/Supervisor Name & Signature 

    https://public-library.safetyculture.io/products/chiller-commissioning-checklist?src=sc&amp_dev=7f762473-ce47-4ec0-8a6c-cbe6bf138794R 6/6

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