Operating Manual Advant Controller 31

Hardware Intelligent Decentralized

Automation System

Communication processor
MODBUS 07 KP 93 R1161

RUN

COM4 LED
1 Do not
Do not connect
2 connect
3
4
07 KP 93

Advant Controller 31
RUN MODBUS

COM3 ERR
Supply
Do not connect

ABB Schalt-
und Steuerungstechnik
7.3 Communication processor 07 KP 93 R1161

RUN

COM4 LED
1 Do not
Do not connect
2 connect
3
4
07 KP 93

Advant Controller 31
RUN MODBUS

COM3 ERR
Supply
Do not connect

Fig. 7.3-1: Communication processor 07 KP 93 R1161

Contents
7.3.1 Brief description...................................... 7.3-2
7.3.2 Structure of the front panel elements ...... 7.3-3
7.3.3 Electrical connection .............................. 7.3-3
7.3.3.1 Application example ............................... 7.3-4
7.3.3.2 Connecting the supply voltage ................ 7.3-5
7.3.3.3 Electrical isolation
and earthing instructions ........................ 7.3-5
7.3.3.4 Serial interfaces...................................... 7.3-7
7.3.3.5 Networking interface ............................... 7.3-8
7.3.4 Diagnosis ............................................... 7.3-9
7.3.5 Technical data ...................................... 7.3-10
7.3.6 System cables ...................................... 7.3-13
7.3.7 MODBUS RTU ..................................... 7.3-14

Advant Controller 31 / Issued: 10.99 Hardware 7.3-1 07 KP 93 R1161

2
7.3.1 Brief description
The 07 KP 93 communication processor is an interface
module with 2 serial MODBUS RTU interfaces.
The communication processor allows external units to be
connected to the Advant Controller 31 system using the
MODBUS RTU protocol.
The most important features of the communication pro-
cessor are:
· 2 serial interfaces:
usable in accordance with EIA RS-232 or
EIA RS-485 (COM3, COM4)
Possible operating modes:
COM3 COM4
Master Slave (Master-master does not work)
Slave Master
Slave Slave
· Communication with AC 31 basic units is performed
with function blocks / connection elements (see also
programming software 907 KP 93).

Contact person
If you have any questions concerning the use of MOD-
BUS, please contact our helpline:
ABB Schalt- und Steuerungstechnik GmbH
SST/MPE
Eppelheimer Straße 82
D-69123 Heidelberg
Telephon: +49 6221 777-444
Telefax: +49 6221 777-361
EMail: [email protected]
Internet: http://www.abb-sst.de

2 07 KP 93 R1161 7.3-2 Hardware Advant Controller 31 / Issued: 10.99

7.3.2 Structure of the front panel

10 2 2

12
1 LED
1 Do not
Do not connect
2 connect
3
4
07 KP 93

Advant Controller 31
RUN Comm. Processor MODBUS
ERR
Supp.
6 Do not connect

11
9

5 2 3 4 2

Fig. 7.3-2: Communication processor 07 KP 93 R1161 with reference points

1 Mounting the unit on a DIN rail

12
2 Mounting the unit with screws gelb LED1

gelb LED2
3 6.3 mm Faston earthing terminal
gelb LED3
4 24 V DC supply voltage gelb LED4

5 Serial interface COM3

6 Serial interface COM4 11

grün RUN
9 Networking interface for the Advant
ERR
Controller 31 basic unit rot
grün Supply
10 Switch not used

11 LED displays for system messages

Refer to chapter 7.3.4 Diagnosis for further
information 7.3.3 Electrical connection
12 LED displays for system messages 7.3.3.1 Application example
Refer to chapter 7.3.4 Diagnosis for further
The following illustration shows an application example
information
with the 07 KT 97 basic unit.

Advant Controller 31 / Issued: 10.99 Hardware 7.3-3 07 KP 93 R1161

2
 COM4

LED
1 Do not
Do not connect
2 connect
3
4
07 KP 93 07 KT 97

Advant Controller 31 Advant Controller 31

RUN Basic Unit

3 ERR
Supp. Do not connect
COM3

+
2
Output
loads for
1 24 V DC

L+
M
PE

Switch cabinet earthing

Switch cabinet
mains socket

Earth connection:
1 Use supplied parts (see Figure 7.3-6)

Supply voltage:
2 Short, direct connection between the modules,
wires 15 cm, 2.5 mm2 (see Figure 7.3-6)

Cable shields:
3 In the case of permanent wiring at the switchgear inlet,
earth via clamps and do not put shield in the plug.
Otherwise, lay the cable shield in the plug to PGND.

Fig. 7.3-3: Application example:

Communication processor 07 KP 93 R1161 at basic unit 07 KT 97

2 07 KP 93 R1161 7.3-4 Hardware Advant Controller 31 / Issued: 10.99

7.3.3.2 Connecting the 24 V DC supply voltage 7.3.3.3 Electrical isolation and notes on earthing
The supply voltage is fed in via a 5-pole detachable termi- The Protective Earth is connected to the 6.3 mm Faston
nal block. terminal via a wire with a cross section of 6 mm2 (maxi-
mum length 25 cm).
Important:
Plug and unplug terminal block only with power is The signals of the interfaces COM3 and COM4 are elec-
off! trically isolated from each other and also from the internal
electronics of the unit.
The following illustration shows which parts of the unit are
4 connected to PE/PGND.

24V DC–IN max. 2,5 W Supply voltage

L+ L+ M M PE Signal name
15 16 17 18 19 Terminal number

Terminal assignment:

COM4
15 L+ *) Supply voltage +24 V DC
16 L+ *) Supply voltage +24 V DC
17 M *) Reference potential (0V)
18 M *) Reference potential (0V)
19 PE Protective Earth terminal,
connected with the Faston terminal
inside the device.
COM3

Do not cause earth loops!

Connect PE and Faston to the
same earthing potential!
*) Exclusively for connection to the AC31 basic
unit (see also Figure 7.3-6)

6 mm2 3 PE
Fig. 7.3-4: Assignment of the terminal block
for the 24 V DC-IN supply voltage cross section 24V
DC-IN
Connect to the
Faston connector
of the basic unit
(see Fig. 7.3-6)

Fig. 7.3-5: Electrical isolation and

notes on earthing

Advant Controller 31 / Issued: 10.99 Hardware 7.3-5 07 KP 93 R1161

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 07 KP 93 07 KT 97

6 mm2
15 cm long, 2.5 mm2

Use provided connection

parts

L+ / +24 V DC
M/0V

PE

Switch-gear cabinet earth

Fig. 7.3-6: Earthing connections and voltage supply for 07 KP 93 R1161

2 07 KP 93 R1161 7.3-6 Hardware Advant Controller 31 / Issued: 10.99

7.3.3.4 Serial interfaces COM3 and COM4: Pin assignment
Interface standard: EIA RS-232, EIA RS-422, EIA RS-485

5
COM3 G Housing Protective Ground (Shield)

G 1 PGND Protective Ground (Shield)

1 2 TxD Transmit Data (Output) (EIA RS–232)

9
3 RxD Receive Data (Input) (EIA RS–232)
4 RTS Request To Send (Output) (EIA RS–232)
8 15
5 CTS Clear To Send (Input) (EIA RS–232)
6 not used
7 SGND Signal Ground (0V) (EIA RS–232)
8 not used
9 not used
10 TxD-P/RxD-P Transmit Data / Receive Data (EIA RS–485)
11 TxD-N/RxD-N Transmit Data / Receive Data (EIA RS–485)
12 not used
13 not used
14 not used
15 not used

Fig. 7.3-7: Pin assignment of the serial interfaces COM3 and COM4

Advant Controller 31 / Issued: 10.99 Hardware 7.3-7 07 KP 93 R1161

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7.3.3.5 Networking interface 9
The communication processor can be connected to AC31 connected to the housing of the AC31 basic unit by a snap-
basic units of the 90 series which have a networking in- fit connection. The electrical connection is via a 40-pole
terface. The housing of the communication processor is ribbon cable with socket connector, soldered onto the
07 KP 93 side.

LED
1 Do not
Do not connect
2 connect
3
4
07 KP 93 07 KT 97
40-pole ribbon cable

Advant Controller 31 Advant Controller 31

RUN Basic Unit
ERR
Supp. Do not connect

Connection part
Note: Attachment and disconnection of units on the networking
interface may only be performed when all supply voltages
are switched off.

Fig. 7.3-8: Example: Connecting 07 KP 93 with 07 KT 97

Mounting the expansion housing

1. Detach the cover on the basic unit from the network-
ing interface.
2. Plug the socket strip of the 40-pole ribbon cable se-
cured to the 07 KP 93 onto the networking connector
of the basic unit.
3. Place both units on a level surface and slide them to-
gether so that they engage.
4. Slide in the connection part to fix the housing in posi-
tion.

2 07 KP 93 R1161 7.3-8 Hardware Advant Controller 31 / Issued: 10.99

7.3.4 Diagnosis
LED displays for system messages LED displays LED1...LED4
RUN, ERR, Supply

yellow LED1
11 green RUN 12 yellow LED2
red ERR yellow LED3
green Supply yellow LED4

Alternately flashing of the RUN LED and the ERR LED1 on: Master operation: COM3 has re-
LED means that none of the interfaces was ceived a valid and applicable answer
initialized. message,
slave operation: COM3 has received
The green LED "Supply" indicates the presence of
a valid and applicable inquiry mes-
the supply voltage. sage.

Fig. 7.3-9: LED displays for system messages LED2 on: same as LED1 on,
RUN, ERR, Supply but valid for COM4
LED3 on: COM3 initialized
LED4 on: COM4 initialized

Fig. 7.3-10: LED displays LED1...LED4

Advant Controller 31 / Issued: 10.99 Hardware 7.3-9 07 KP 93 R1161

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7.3.5 Technical data
In general, the details in section 1 ”System data and system structure” of volume 2 of the system description ”Advant
Controller 31” apply as technical data. Supplementary and deviating data is listed below.

7.3.5.1 General data

Number of serial interfaces 2
Number of parallel interfaces 1 networking interface for connecting to the
Advant Controller 31 basic unit
Diagnosis 4 LEDs: LED1...LED4
Operating and error displays 3 LEDs: RUN, ERR, Supply
Conductor cross section
for the removable terminal blocks max. 2.5 mm2

7.3.5.2 Supply voltage for 07 KP 93 R1161

Rated supply voltage 24 V DC
Power dissipation typ. 2.5 W (max. 5W)
Max. current consumption
with rated voltage 210 mA
with supply voltage 30 V 170 mA
Protection against reversed terminal connection yes

7.3.5.3 Connection serial interface COM3, COM4

Interface standard EIA RS–232 or EIA RS–485
Electrical isolation yes, interfaces with respect to each other and with
respect to the rest of the unit (also see Figure 7.3-5)
Terminal assignment and
description of the interfaces COM3, COM4 see page 7.3-7

7.3.5.4 LED displays

– Supply 1 green LED
– ERR 1 red LED
– RUN 1 green LED
– LED1...LED4 4 yellow LEDs
description see chapter 7.3.4 Diagnosis

2 07 KP 93 R1161 7.3-10 Hardware Advant Controller 31 / Issued: 10.99

7.3.5.5 Mechanical data
Mounting on DIN rail in accordance with DIN EN 50022–35, 15 mm deep.
The DIN rail is located in the middle between the upper
and the lower edges of the module.
Fastening by screws using 4 M4 screws.
Width x height x depth 140 x 120 x 85 mm
Wiring method by removeable terminal blocks with screw-type
terminals, max. 2.5 mm2
Weight 450 g
Dimensions for mounting see the following drawing

120
20 94

65
75

130
140
111

65

5
94 All dimensions in mm.

The device is 85 mm deep. The interface connectors COM3 and COM4 are set deeper so that the mounting
depth required does not become any larger even with detachable interface cables. If, however, a DIN rail is used,
the mounting depth is increased by the overall depth of the rail.
Fig. 7.3-11: Dimensions of the communication processor module 07 KP 93,
front view, the dimensions for assembly bore holes are printed in bold

7.3.5.6 Mounting hints

Mounting position vertical, terminals above and below
Cooling The natural convection cooling must not hindered by
cable ducts or other material mounted in the switch-
gear cabinet.

Advant Controller 31 / Issued: 10.99 Hardware 7.3-11 07 KP 93 R1161

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7.3.5.7 Ordering data
Communication processor 07 KP 93 R1161 Order No. GJR5 2532 00 R1161
Scope of delivery Communication processor 07 KP 93 R1161
1 5-pole terminal block (5.08 mm grid),
cable including terminals for making the
earth connection

Further literature
System description Advant Controller 31, English Order No. 1SAC 1316 99 R0201
System description ABB Procontic T200 Order No. GATS 1314 99 R2001

Software
Software 907 KP 93 Order No. GJP5 2072 00 R0102

2 07 KP 93 R1161 7.3-12 Hardware Advant Controller 31 / Issued: 10.99

7.3.6 System cables
7.3.6.1 COM3, COM4 as EIA RS-232 interfaces

07 KP 93 15-pole
male
Shield
PGND 1
TxD 2 TxD
RxD 3 RxD

NC 6
SGND 7 SGND

Fig. 7.3-12: Connecting COM3, COM4 as EIA RS-232 interfaces

7.3.6.2 COM3, COM4 as EIA RS-485 interfaces

07 KP 93 15-pole
male
Shield
PGND 1
NC 6
SGND 7
RxD–P, TxD–P 10
RxD–N, TxD–N 11 Bus–N

The earthing of the shield is carried out in the same way as with the CS31 system bus (see volume 2,
chapter 1). The shield is not connected to pin 1 of the plug.

Fig. 7.3-13: Connecting COM3, COM4 as EIA RS-485 interfaces

Advant Controller 31 / Issued: 10.99 Hardware 7.3-13 07 KP 93 R1161

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7.3.7 MODBUS-RTU · Operating terminals

Overview · PC operating stations / master terminals

Brief description, field of application Short data

MODBUS-RTU is an international widely known standard. · Number of user stations with EIA RS-485: 32
The main application is the coupling in the local area for: Distance with EIA RS-485: max. 1.2 km

· Automation systems and PLCs, · Connection of dedicated-line modems is possible

Networking alternatives
Multi-point line up to 1.2 km

MODBUS RS–485
EIA RS-485, 2-wire, max. 1.2 km

With Advant Controller 31 as

well as with ABB Procontic
T200, the MODBUS master NCC485 NCC485 NCC485
can be located at any position
on the bus line.
MODBUS
RS–232
alternatively
ABB Procon- AC31
Advant Controller 31 tic T200 series 50

07 KP 93 07 KT 97

07 KT 9x Coupler
07 KR 91 R353 CS31 07 MK 62 CS31
system bus system bus

I/O modules

07 AC 91
07 KT 97

07 KT 97
07 AC 91 I/O modules

Fig. 7.3-14

2 07 KP 93 R1161 7.3-14 Hardware Advant Controller 31 / Issued: 10.99

Installation example
Point-to-point without converter

max. 15 m

07 KT 97 COM2 EIA RS–232 07 KP 93 07 KT 97

or
COM1

CS31 CS31
system bus system bus

Fig. 7.3-15

Multi-point line

COM1/2 of 07 KT 97
max. 20 km max. 20 km

07 KP 93 07 KT 97 07 KT 97

07 KT 9x
Coupler
07 KR 91 R353
07 MK 62

4 wires 4 wires

Modem Modem Modem

e.g. Hedin Tex LH-1V
· Multi-point remote connections only with 4 wires
· MODBUS master only at the beginning of the transmission line

Fig. 7.3-16

Point-to-point, max. 1200 bits/s, 4 wires

up to ca. 20 km

07 KT 97 4 wires 07 KP 93 07 KT 97

23 WT 90 23 WT 90
EIA EIA
CS31 RS–232 CS31
system bus RS–232 system bus

Fig. 7.3-17

Advant Controller 31 / Issued: 10.99 Hardware 7.3-15 07 KP 93 R1161

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Separate connection of an operating terminal and an operating station via MODBUS
Use is made of the fact that the coupler 07 KP 93 R1161 has 2 MODBUS interfaces when used as slave (only as slave)

Operating terminal
Operating
station

MODBUS–RTU,
MODBUS-RTU, EIA RS-485, 2 wires, max. 1.2 km EIA RS–232

NCC485 07 KP 93 07 KT 97 07 KP 93 07 KT 97

CS31 CS31
system bus system bus

07 KT 9x 07 KT 9x
07 KR 91 R353 07 KR 91 R353

I/O
modules
07 KT 94

CS31
system bus

I/O
modules

Fig. 7.3-18

2 07 KP 93 R1161 7.3-16 Hardware Advant Controller 31 / Issued: 10.99