UENR5435-06

August 2020
Component Locations - Volume 1 FLUID POWER SYMBOLS
Part Schematic Machine BASIC COMPONENT SYMBOLS
Description
Number Location Location MAIN AUX

Accumulator Gp (Swing) 493-4873 B-5 45 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Filter Gp - Charge 416-8307 B-5 1 COMPENSATED)

Filter Gp - Pilot Pressure 155-6061 D-3 2

Pump Gp - Hyd Fan (Engine Rad) 428-8035 B-1 3 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT

COMPENSATED)
Pump Gp - Hyd Fan (Hyd Oil) 448-5585 C-3 4
VALVE ENVELOPES VALVES VALVE PORTS
Pump Gp - Implement 420-8637 C-2 5
Pump Gp - Implement (Tandem) 420-8636 C-6 6
Pump Gp - Pilot 488-0068 C-3 7 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Pump Gp - Swing 420-8639 C-6 8 CONTROL VALVES CHECK VALVES

Screen Gp - High Pressure (Implement Tandem) 172-2395 D-7 9 AB A B

Screen Gp - High Pressure (Implement) 169-4072 E-3 10 P T P T

BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Powered Access Stairway (Attachment) SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

Accumulator Gp 493-4873 F-6 46
Cylinder Gp - Basic 369-1052 F-6 47
Pump Gp - Electric Drive 488-0015 E-6 48 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

6015B Hydraulic Mining Shovel

Relief Valve Gp 336-0981 F-6 49 MEASUREMENT ROTATING SHAFTS
Valve Gp - Check 500-0500 F-6 50

Hydraulic System
Valve Gp - Manual 336-0978 F-6 51
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
FKD1-UP
Tap Locations
HLD1-UP
Pressure, Sampling, and Sensor
HSE1-UP
Tap Schematic MKE1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Description
Number Location OR MANUAL & PILOT PILOT OR MANUAL
PZE1-UP
SOS Charge Filter Pressure C-5 MANUAL CONTROL SYMBOLS
HSF1-UP
LWN1-UP
WSN1-UP
ZEN1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

LWS1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

PWW1-UP

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

Volume 1 of 2: Hydraulic Pumps BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

ELECTRICAL SYMBOLS TABLE

SOS 5 3 9 1 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

UENR5435-06 VOL 1 of 2
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

30 Page,
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

8 4 7 6 10 2

MACHINE - RIGHT SIDE VIEW

 8 7 6 5 4 3 2 1

(47) CYLINDER GP
BASIC
369-1052

(50) VALVE GP (51) VALVE GP

CHECK MANUAL
500-0500 336-0978 (49) VALVE GP
RELIEF
336-0981
(46) ACCUMULATOR GP
F 493-4873 F

C2 C1
TO CYLINDER (15) VALVE GP TO GREASE INJECTORS
TO CYLINDER
CAP END ROD END CHECK
500-0500

(48) PUMP GP
ELECTRIC DRIVE
488-0015

E E
POWERED ACCESS STAIRWAY

(10) SCEEN GP
TO GREASE VENT VALVE HIGH PRESSURE
(IMPLEMENT)
169-4072

(9) SCEEN GP
HIGH PRESSURE
(IMPLEMENT TANDEM)
D 172-2395 D

(2) FILTER GP
PP LOC: VOL 2 (C-8)
PILOT PRESSURE
155-6061
SA LOC: VOL 2 (C-8)
X X X
SB LOC: VOL 2 (C-8)

(6) PUMP GP (5) PUMP GP

IMPLEMEN (TANDEM) IMPLEMENT FP LOC: VOL 2 (B-8)
420-8636 420-8637

FP-E LOC: VOL 2 (B-8)

C P C
(7) PUMP GP
UENR5435-06 VOL 1 of 2

(8) PUMP GP PILOT

SWING 488-0068
420-8639
(Dimensions: 39 inches x 28 inches)

Q MIN Q MAX

S L1

(4) PUMP GP (3) PUMP GP

HYD FAN (HYD OIL) HYD FAN (ENGINE
448-5585 RAD)
428-8035
Vg MIN Vg MIN Vg MIN
P

(1) FILTER GP
LOC: CHARGE
30 Page,

VOL 2 (C-8) SPB 416-8307

LOC:
SPA Vg MAX Vg MAX Vg MAX
VOL 2 (C-8)
B B
LOC:
P SOS SOS IMPLEMENT PUMP 1
S L1
VOL 2 (B-1) IMPLEMENT PUMP 2 IMPLEMENT PUMP 3
LOC:
VOL 2 (C-8) LD

LOC:
VOL 2 (B-1) S

LOC:
VOL 2 (B-1) CD3

LOC:
VOL 2 (B-1) CD2
LOC:
VOL 2 (B-1) CD1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
LINE PATTERNS MAIN PUMP OUTPUT
LUBE CONTROL CIRCUIT
Pressure Line COOLING PUMP OUTPUT
SUPPLY LINE
Pilot / Load Sensing Pressure SWING CONTROL CIRCUIT
A PAS CONTROL CIRCUIT A
Drain / Return Lines DRAIN / RETURN LINE

Air Line

Component Group

CALLOUTS THIS SCHEMATIC IS FOR THE 6015B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 1 OF 2: HYDRAULIC PUMPS
YY Taps (Pressure, Sampling, Sensor - by letter)
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR5435-06
DL DL D Connectors (By letter)
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 05, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
relevant service literature. Failure to follow the instruc-
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable) tions or heed the warnings could result in injury or
138-1234 Part Number
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 UENR5435-06
August 2020
FLUID POWER SYMBOLS
Component Locations - Volume 2 BASIC COMPONENT SYMBOLS
Part Schematic Machine
Description MAIN AUX

Number Location Location PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Accumulator Gp 501-8348 A-7 44 COMPENSATED)

Accumulator Gp - Pilot Pressure 432-8385 E-8 15

Accumulator Gp - Tension (LH) 432-8386 F-4 16 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Accumulator Gp - Tension (RH) 432-8386 F-4 17 COMPENSATED)

Cylinder Gp - Boom 425-0677 F-5 18 VALVE ENVELOPES VALVES VALVE PORTS

Cylinder Gp - Bucket 425-0739 F-6 19

17 43 32 Cylinder Gp - Stick 425-0698 F-7 20

42
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Tension (LH) 101-1939 F-5 21
Cylinder Gp - Tension (RH) 101-1939 F-4 22 CONTROL VALVES CHECK VALVES

16 Motor Gp - Fan Drive (Engine Rad) 422-6415 B-8 23

AB A B

Motor Gp - Fan Drive (Hyd Oil) 159-7147 A-8 24 P T P T

BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Motor Gp - Swing (Front) 373-1704 F-8 25
Motor Gp - Swing (Rear) 373-1704 F-7 26 FLUID STORAGE RESERVOIRS

Motor Gp - Track (LH) 428-8036 F-2 27

Motor Gp - Track (RH) 420-8638 E-2 28
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

6015B Hydraulic Mining Shovel

Swivel 430-5504 E-4 29
MEASUREMENT ROTATING SHAFTS
Tank Gp - Hydraulic 433-3610 A-4 30

Hydraulic System
Valve Gp - Check (Tension) (LH) 9T-1013 F-4 31
Valve Gp - Check (Tension) (RH) 9T-1013 F-4 32 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Cooler Bypass 138-9462 A-6 33

COMBINATION CONTROLS
Valve Gp - Cooler Shutoff 164-6926 B-8 34 FKD1-UP
HLD1-UP
Valve Gp - Flushing (Swing) (Front) 454-6233 E-8 35
HSE1-UP
Valve Gp - Flushing (Swing) (Rear) 454-6233 E-7 36 MKE1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

27 21 31 Valve Gp - Implement Control 430-7782 C-2 37 PZE1-UP

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

28 22 Valve Gp - Make-Up (Engine Rad) 123-1899 B-8 38 HSF1-UP
LWN1-UP
Valve Gp - Make-Up (Hyd Oil) 123-1899 A-8 39
WSN1-UP
Valve Gp - Pilot Manifold 435-3089 C-7 40
ZEN1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Regen 433-4336 E-5 41
LWS1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Tension (LH) 101-1939 F-4 42 PWW1-UP
Valve Gp - Tension (RH) 101-1939 F-4 43

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

Volume 2 of 2: Main Hydraulics BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

UNDERCARRIAGE - RIGHT REAR VIEW

ELECTRICAL SYMBOLS TABLE

20 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
19 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

23

UENR5435-06 VOL 2 of 2
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

38 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

37 INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
40
CIRCUIT NUMBER WIRE GAUGE*
IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK

15 PREVIOUS STANDARD

WIRE WIRE COLOR

30 Page,
29 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

35

30

33

26

36

24

39

18
34
25 41

ARM - FRONT RIGHT VIEW MACHINE - TOP RIGHT VIEW

 8 7 6 5 4 3 2 1

(16) ACCUMULATOR GP (17) ACCUMULATOR GP

TENSION (LH) TENSION (RH)
432-8386 432-8386 (27) MOTOR GP
TRACK (LH)
(43) VALVE GP 428-8036
TENSION (RH)
(21) CYLINDER GP 101-1939
(18) CYLINDER GP
F BOOM
TENSION (LH) F
101-1939
425-0677

(19) CYLINDER GP BOOM

(31) CHECK GP
BUCKET (42) VALVE GP
(25) MOTOR GP (26) MOTOR GP CHECK (TENSION) (LH)
SWING (FRONT) 425-0739 TENSION (LH)
SWING (REAR) 9T-1013 (22) CYLINDER GP
373-1704 373-1704 STICK 101-1939 TENSION (RH)
T2
(20) CYLINDER GP 101-1939
(32) CHECK GP
STICK
BUCKET CHECK (TENSION) (RH)
425-0698
9T-1013

(36) VALVE GP
FLUSHING (SWING) (REAR)
454-6233

E P
P
(29) SWIVEL GP TT TB/DP E
430-5504
(28) MOTOR GP
TRACK (RH)
428-8038
(35) VALVE GP
FLUSHING (SWING)
(41) VALVE GP
(FRONT)
454-6233 REGEN
(15) ACCUMULATOR GP
433-4336
PILOT PRESSURE
432-8385

T2

PIT SB SP A SP B PB

D D

PLT
PITG SWG SWG PARK
BRK PLT BRAKE
ACC2

ACC1 TRAVEL
2 SPD

T
(37) VALVE GP
IMPLEMENT CONTROL
NBV 430-7782
aL3 aL2 aL1 aR1 aR2 aR3
(FWD) (UP) (UP) (IN) (OPEN) (FWD)
PT
LOC:
VOL 1 (C-8)

SP B
C C

TRAVEL(R)
(POWER)
TRAVEL(L)
UENR5435-06 VOL 2 of 2

LOC:
BOOM 2

TRK

BOOM 1

BUCKET
(FLOAT)

STICK
VOL 1 (C-8) SP A

LOC:
SB P PG
(Dimensions: 39 inches x 28 inches)

VOL 1 (D-1)

LOC:
VOL 1 (D-1) SA (40) VALVE GP
PILOT MANIFOLD
LOC:
PP 486-0896
VOL 1 (D-1)
LOC:
LD
VOL 1 (D-1)

LOC: (DOWN)
FP-E (BKWD) (DOWN) (OUT) (CLOSE) (BKWD)
VOL 1 (D-1)
bL3 bL2 bL1 bR1 bR2 bR3
P
LOC:
FP
VOL 1 (D-1)
30 Page,

(23) MOTOR GP (38) VALVE GP

FAN DRIVE MAKE-UP
(ENGINE RAD) (ENGINE RAD)
B 422-6415 129-1899 B

P LOC: VOL 1 (B-8)

CD1 LOC: VOL 1 (B-8)

CD2 LOC: VOL 1 (B-8)

CD3 LOC: VOL 1 (B-8)

S LOC: VOL 1 (B-8)

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

NOTE A (30) TANK GP Drain / Return Lines
(44) ACCUMULATOR GP HYDRAULIC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Component Group
(34) VALVE GP 501-8348 433-3610 PILOT PUMP OUTPUT
Air Line MAIN PUMP OUTPUT
COOLER SHUTOFF RIGHT TRAVEL CONTROL CIRCUIT
164-6926 CALLOUTS COOLING PUMP OUTPUT
SUPPLY LINE
STICK CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
(39) VALVE GP SWING CONTROL CIRCUIT
DRAIN / RETURN LINE
MAKE (HYD OIL) DL DL D Connectors (By letter)
A SWING BRAKE CONTROL CIRCUIT
A
129-1899 (24) MOTOR GP Callout Number
PARK BRAKE CONTROL CIRCUIT
(33) VALVE GP (Machine Location from (52) VALVE GP - CONTROL
Component
Name BUCKET CONTROL CIRCUIT
LEFT TRAVEL CONTROL CIRCUIT
FAN DRIVE (HYD OIL) COOLER BYPASS
Component LocationsTable)
138-1234 Part Number
BOOM CONTROL CIRCUIT
159-7147 138-9462
THIS SCHEMATIC IS FOR THE 6015B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 2 of 2: MAIN HYDRAULICS
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR5435-06
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 05, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1