User Manual: Product Name: 3.3KW On Board Battery Charger

www.maurelma.
ch
USER MANUAL
Product Name: 3.3KW On Board Battery Charger

www.maurelma.ch
1. Overview
HK-J series 3.3KW charger was specially designed for
supplying the electricity for electric vehicle’s power battery, on the basis of the national standards
for the charger. This product has the advantages of not only only high efficiency, small size, high
stability, long lifespan, but also high protection grade, and high reliability and complete protection
function, etc. It’s definitely an ideal charging power supply for f electric vehicles.
This charger has built-in heat-sensing device and can automatic recover through the thermal
protection. Fully sealed potting process and up to IP67 protection level ensures no causing trouble in
any complex environment.
Main Feature：Fully Sealed，Enforce air Cooling/Liquid Cooling（Module Optional）

Reliable working under -35℃- +85℃
Internal temperature sensor
Shut off inside temperature over 90°C
IP67 Protection Level
Working well in immersion shortly
2.Essential Parameter
Hardware DC output Voltage Max Output Lead Acid Battery Lithium Battery
Range Current Charger Model Charger Model
48V40A 18-68VDC 40A HK-J-48-40 HK-J-H66-40
72V40A 25-99VDC 40A HK-J-72-40 HK-J-H99-40
96V32A 34-132VDC 32A HK-J-96-32 HK-J-H132-32
144V23A 50-198VDC 23A HK-J-144-23 HK-J-H198-23
312V10A 110-440VDC 10A HK-J-312-10 HK-J-H440-10
540V06A 170-650VDC 6A HK-J-540-06 HK-J-H650-06
3.Features
Items Data
AC Input Range AC 90~265V
Frequency 45-65Hz
Input Current ≤16A
Input
Power Factor ≥0.99 Half loading
Efficiency ≥93% Full loading
Standby Consumption ≤10W
Output Mode CV / CC
Main Output Voltage 3300W @ 220VAC ; 1600W@110VAC
Output CV Accuracy ±1%
CC Accuracy ±2%
www.maurelma.ch
Ripple Voltage Coefficient 5%

Output Mode CV
Output Voltage 13.8V/27.6V
CV Accuracy ±1%
Low
Voltage Nominal Current 5A
Output
Max Current 5.5A±0.5A
CC Accuracy ±2%
Ripple Voltage Coefficient 1%
CAN Communication Optional
CAN
Communic Baud Rate 125Kbps、250Kbps、500Kbps
ation
Terminal Resistance NO
4.Protection Feature
Input Over-voltage Protection AC285±5V
Input Under-voltage Protection AC85±5V
Output Over-voltage Protection Stop the output when exceeds + 1% of the maximum output voltage
Output Under-voltage Protection Stop the output when below -5% of the minimum output voltage
Output Over-current Protection Stop the output when exceeds + 1% of the maximum output current
Protection Over-temperature Protection Power down from 85 ℃ and shut off at 90℃
Short-circuit Protection Stop Output
Battery Reverse Connect
Fuse Burned-out
Protection
Ground Protection ≤100mΩ
CAN communication Protection Automatically stop the output when CAN communication fails
Power-off Protection YES
5.Safety and others

Input to Output：2000VAC≤10mA
Input to Ground：2000VAC≤12mA
Withstand Voltage
Output to Ground：2000VAC≤10mA，all 1min
Input, output, signal terminal to casing≥10MΩ

Insulation Resistance
Testing Voltage 1000VDC
Electromagnetic Immunity GB/T 18487.3-2001 11.3.1
Electromagnetic Abusive GB/T 18487.3-2001 11.3.2
Safety&Others Harmonic Current GB 17625.1-2003 6.7.1.1
Inrush Starting Current ≤24A
Current-rise Time ≤5S，Overshoot≤5%

Close Response time From 100% to10%≤50mS，From 100% to 0%≤200mS
Anti-Vibration 10－25Hz Amplitude1.2mm，25－500Hz 30m/s2，8hrs per direction
Noise ≤60dB(Class A)
MTBF 150000H
www.maurelma.ch
Work Environment Relative Temp 5%-95% No condensation

Working Temperature -35℃ ~ +85℃
Storage Temperature -55℃ ~ +100℃
6.Installation Dimensions and Connector Definition

6.1.1 Installation Dimensions (Enforce Air Cooling)
6.1.2 Installation Dimensions (Liquid Cooling)

www.maurelma.ch
6.1.1 Installation Dimensions (Liquid Cooling)
6.2 Interface Definition(for 72v,96v,144v)

S. Terminal Terminal
Male Connector Female Connector Ver.
N. Name Definition
A-Null line,
Charger’s AC
1 B-Fire Line, XXC103-EV-P4ZA XXC103-EV-S4TA XINXI
Input
D-GND
Charger’s DC A.D-Positive
2 XXC103-EV-P4ZB XXC103-EV-S4TB XINXI
Output B.C-Negative
A-CANL,
B-CANH,
C-CANGND,
3 Signal Control XXC103-EV-P6ZC XXC103-EV-S6TC XINXI
D-12V+,
E-12V-,
F-Enable.
www.maurelma.ch
6.3 Interface Definition(for 312v, 540v)

S. Terminal Terminal
Male Connector Female Connector Ver.
N. Name Definition
A-Null line,
Charger’s AC
1 B-Fire Line, XXC103-EV-P4ZA XXC103-EV-S4TA XINXI
Input
D-GND
Charger’s DC A.-Positive
2 XXC103-EV-P4ZB XXC103-EV-S4TB XINXI
Output B.-Negative
A-CANL,
B-CANH,
C-CANGND,
3 Signal Control XXC103-EV-P6ZC XXC103-EV-S6TC XINXI
D-12V+,
E-12V-,
F-Enable.
6.4 Enable Control
7.LED Status
1). Initial State
Red Off Green Off Red Off Green Off Red Off Green Off Red Off Green Off
2). Charging State
Red Off Red Off Red Off Red Off Red Off Red Off Red Off Red Off
3). Stand-by State
Green Off Green Off Green Off Green Off Green Off Green Off Green Off Green Off
4). Fault State
Red Green Red Green……………Other error status word error
Red Green…………………………Wrong Battery
Red Green Red……………………Wrong Communication
Green Red…………………………Wrong Input Voltage
Green Red Green…………………Internal Temperature Protection
Green Red Green Red……………Wrong Hardware
www.maurelma.ch
8.Schematic diagram and the efficiency curve

8.1 Schematic Diagram
8.2 Efficiency Curve
9. Appearance Requirements
1). Outer surface should be smooth without obvious defects such as scratch, deformation. Surface
coating should be uniform.
2). The nameplates and signs should be installed firmly with the neat handwriting.
3). Spare parts should be fastened reliably without rust, burrs, cracks and other defects and
damage.
4). Each product should be marked with product identification in obvious place, including part
number, product brand, product type, production number, name of production enterprises, the
warning message, etc
www.maurelma.ch
10. Packaging, Transport and Storage

1). Packaging
On the packing box, there are product name, product part number, product brand, product type,
production number and name of manufacturer; In packing box, along with the technical documents,
it includes packing list, quality certificate, product specification.
2). Transportation
Suitable for cars, boats, aircraft, transportation. The products have to be prevented against
sunshine and moisture and in a civilized transportation.
3). Storage
Product should be stored in the packing box when it is not used and be maintained in a 5 ℃ to 40
℃ clean, dry and well-ventilated environment. It should not be stored together with chemicals, acid
and alkali substances etc,. Should avoid storing in the sun, fire, water and avoid storing with
corrosive substances. The storage period is 2 years (from the inventory date of the factory). After
the 2 years of storage period, the products should still comply with the provisions of the relevant
standards.

User Manual: Product Name: 3.3KW On Board Battery Charger

Uploaded by

Copyright:

Available Formats

User Manual: Product Name: 3.3KW On Board Battery Charger

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

User Manual: Product Name: 3.3KW On Board Battery Charger

Uploaded by

Copyright:

Available Formats

www.maurelma.

Product Name: 3.3KW On Board Battery Charger

Main Feature：Fully Sealed，Enforce air Cooling/Liquid Cooling（Module Optional）

Range Current Charger Model Charger Model

48V40A 18-68VDC 40A HK-J-48-40 HK-J-H66-40

72V40A 25-99VDC 40A HK-J-72-40 HK-J-H99-40

96V32A 34-132VDC 32A HK-J-96-32 HK-J-H132-32

144V23A 50-198VDC 23A HK-J-144-23 HK-J-H198-23

312V10A 110-440VDC 10A HK-J-312-10 HK-J-H440-10

540V06A 170-650VDC 6A HK-J-540-06 HK-J-H650-06

Ripple Voltage Coefficient 5%

5.Safety and others

Input, output, signal terminal to casing≥10MΩ

Safety&Others Harmonic Current GB 17625.1-2003 6.7.1.1

Inrush Starting Current ≤24A

Current-rise Time ≤5S，Overshoot≤5%

Work Environment Relative Temp 5%-95% No condensation

6.Installation Dimensions and Connector Definition

6.1.2 Installation Dimensions (Liquid Cooling)

6.1.1 Installation Dimensions (Liquid Cooling)

6.2 Interface Definition(for 72v,96v,144v)

6.3 Interface Definition(for 312v, 540v)

6.4 Enable Control

8.Schematic diagram and the efficiency curve

8.2 Efficiency Curve

10. Packaging, Transport and Storage

You might also like