Product Manual 26556 (Revision A) : GS6 Mass Flow Metering Leg
Product Manual 26556 (Revision A) : GS6 Mass Flow Metering Leg
Product Manual 26556 (Revision A) : GS6 Mass Flow Metering Leg
(Revision A)
Original Instructions
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Copyright © Woodward 2010
All Rights Reserved
Manual 26556 GS6 Mass Flow Metering Leg
Contents
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ii Woodward
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Regulatory Compliance
European Compliance for CE Marking:
These listings are limited only to those units bearing the CE Marking.
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Manual 26556 GS6 Mass Flow Metering Leg
The surface of this product can become hot enough or cold enough
to be a hazard. Use protective gear for product handling in these
circumstances. Temperature ratings are included in the specification
section of this manual.
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Manual 26556 GS6 Mass Flow Metering Leg
Chapter 1.
General Information
The Woodward GS6 Mass Flow Metering Leg is an integrated valve, driver, and
pressure-sensing unit that has the ability to meter gas fuel accurately for low-
emissions turbines. To achieve accurate gas fuel metering, a digital position
demand signal from the supervisory control must be used. The GS6 valve is
capable of DeviceNet™ * or CANopen digital communications protocols. The
GS6 valve flow characteristics are kept within the valve driver onboard the unit.
The position demand from the supervisory control is generated by a calculation
based on the pressures, temperature, and other properties of the gas fuel. The
pressures are received from the Woodward Smart Pressure Transducer manifold
affixed to the flow leg. The pressure transmitter sends the pressure data digitally
via an RS-422 protocol to the supervisory control.
*—DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA).
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Chapter 2.
Installation
Introduction
The Woodward GS6 Mass Flow Metering Leg weighs 39 kg (85 lb). In
order to prevent injury, use a lifting strap when handling the flow leg.
Do not lift or handle the unit by any conduit, cable or tubing.
The surface of this product can become hot enough or cold enough
to be a hazard. Use protective gear for product handling in these
circumstances. Temperature ratings are included in the specification
section of this manual.
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Manual 26556 GS6 Mass Flow Metering Leg
Mechanical Installation
Be careful when unpacking the flow leg. Check the assembly for signs of
damage, such as bent or dented covers, scratches, and loose or broken parts.
Notify the shipper and Woodward if damage is found.
The Woodward GS6 Mass Flow Metering Leg can be supplied with support and
shipping brackets. These brackets are indicated on the appropriate outline
drawing and are typically painted a different color (usually yellow). These
brackets must be removed from the flow leg prior to installation into the piping.
The Woodward GS6 Mass Flow Metering Leg ships with covers on the pipe
flanges and OBVD vent port (GS6 Valve). These shipping covers must be
removed before installation into the piping system. This will ensure that debris is
unable to enter the flow leg before final assembly into the fuel system.
Overboard Drain
The GS6 overboard (OBVD) drain port is a vent between dual redundant shaft
seals. It must be connected by means of rigid steel piping to a fuel connection,
purge, vent, or flare-off system so as not to be exposed to danger of obstruction,
physical damage, or back pressure in excess of 69 kPa(g) (10 psig).
Mounting
The strength of the flow leg mounting structure must be sufficient to support the
39 kg (85 lb) of the flow leg.
The GS6 valve is a straight-through type valve. Verify the directional arrow cast
into the GS6 valve body points in the desired direction of flow. Verify that the
process piping centerline-to-flange-face dimensions meet the requirements of the
outline drawings within standard piping tolerances. The valve should mount
between the piping interfaces such that the flange bolts can be installed with only
manual pressure applied to align the flanges. Mechanical devices such as
hydraulic or mechanical jacks, pulleys, chain-falls, or similar should never be
used to force the piping system to align with the valve flanges. Follow ASME
B16.5 for piping fastener requirements.
Pipe Installation
Flange gasket materials should conform to ASME B16.20. The user should
select a gasket material which will withstand the expected bolt loading without
injurious crushing, and which is suitable for the service conditions. When
installing the valve into the process piping, it is important to properly torque the
studs/bolts in the appropriate sequence in order to keep the flanges of the mating
hardware parallel to each other. A two-step torque method is recommended.
Once the studs/bolts are hand tightened, torque the fasteners in a crossing
pattern to half the required torque value. Once all studs/bolts have been torque to
half the appropriate value, repeat the pattern until the rated torque value is
obtained. Torque values must be determined from appropriate standards, gasket
material and stud/bolt information.
Leak check all gaseous fuel connections. Leaking gaseous fuel can
cause explosion hazards, property damage, or loss of life.
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Orientation
Woodward recommends that the GS6 Mass Flow Metering Leg be installed with
the GS6 valve in the upright position and the piping in the horizontal position. The
fuel metering leg can be mounted in other orientations as well. Take special care
to ensure that tubing low points are minimized. These low points can accumulate
condensation, oil and/or debris, which can cause erroneous pressure transducer
readings on that channel.
Electrical Installation
Take care not to damage the threads when removing or replacing the
covers. Damage to threads or flat surfaces may result in moisture
ingress, fire or explosion. Clean the surface with rubbing alcohol if
necessary. Inspect the threads to ensure that they are not damaged
or contaminated.
The GS6 valve requires a conduit seal when used in a Zone 1 ATEX
explosive atmosphere. In accordance with the GS6 ATEX
certification, this seal must be installed within 457 mm (18 inches) of
the conduit entry.
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Chapter 3.
Service Options
OEM and Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.
You can locate your nearest Woodward distributor, AISF, RER, or RTR on our
website at:
www.woodward.com/directory
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This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.
Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned within 60 days, a credit for the core charge will be issued.
Flat Rate Repair: Flat Rate Repair is available for the majority of standard
products in the field. This program offers you repair service for your products with
the advantage of knowing in advance what the cost will be. All repair work carries
the standard Woodward service warranty (Woodward Product and Service
Warranty 5-01-1205) on replaced parts and labor.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option with the exception that the unit will be returned to you in “like-
new” condition and carry with it the full standard Woodward product warranty
(Woodward Product and Service Warranty 5-01-1205). This option is applicable
to mechanical products only.
When shipping the item(s), attach a tag with the following information:
return authorization number;
name and location where the control is installed;
name and phone number of contact person;
complete Woodward part number(s) and serial number(s);
description of the problem;
instructions describing the desired type of repair.
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Packing a Control
Use the following materials when returning a complete control:
protective caps on any connectors;
antistatic protective bags on all electronic modules;
packing materials that will not damage the surface of the unit;
at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
a packing carton with double walls;
a strong tape around the outside of the carton for increased strength.
Replacement Parts
When ordering replacement parts for controls, include the following information:
the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
the unit serial number, which is also on the nameplate.
Engineering Services
Woodward offers various Engineering Services for our products. For these services,
you can contact us by telephone, by email, or through the Woodward website.
Technical Support
Product Training
Field Service
Technical Support is available from your equipment system supplier, your local Full-
Service Distributor, or from many of Woodward’s worldwide locations, depending
upon the product and application. This service can assist you with technical
questions or problem solving during the normal business hours of the Woodward
location you contact. Emergency assistance is also available during non-business
hours by phoning Woodward and stating the urgency of your problem.
For information on these services, please contact us via telephone, email us, or
use our website: www.woodward.com.
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You can also locate your nearest Woodward distributor or service facility on our
website at:
www.woodward.com/directory
Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:
Your Name
Site Location
Phone Number
Fax Number
Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #3
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
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Manual 26556 GS6 Mass Flow Metering Leg
Chapter 4.
Asset Management and Refurbishment
Scheduling Period
The surface of this product can become hot enough or cold enough
to be a hazard. Use protective gear for product handling in these
circumstances. Temperature ratings are included in the specification
section of this manual.
Refer to manual 26080 for complete field servicing and maintenance instructions
for the Smart Pressure Transducer.
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12 Woodward
Control Specifications
Woodward Part Number: 8918-103
Electrical Characteristics
GS6 Electrical Information Refer to GS6 manual 26513
Mechanical Characteristics
Weight 39 kg (85 lb)
Mounting See installation drawings.
Fuel Connections See installation drawings.
Temperature
Ambient Operating Temperature –29 to +93 °C (–20 to +200 °F)
Fuel Temperature –29 to +93 °C (–20 to +200 °F)
Pressure
Maximum Fuel Pressure 51.7 bar
Pipe Flanges
ASME Designation 1.00 inch, Class 600, RFWN per ASME B16.5 (inlet and outlet)
Revision History
Changes in Revision A—
New outline drawings
Added information to installation section about support/shipping brackets
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