Smart Measurement Technology for Production and Test Benches

Signal Conditioner
Clip. Measure. Control.
 Clip. Measure. Control.
ClipX is the all-rounder for monitoring and measuring tasks in test benches, machines, and systems.

Production monitoring
■■ Quality control in production
■■ Fewer
rejects due to traceable testing and
measuring equipment

Monitoring of machines and systems

■■ Monitoringof a machine’s operating status (remote
control and monitoring)
■■ Prevention of system downtime (predictive maintenance)

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 A wide range of possible applications

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Industrial test benches
■■ Easyintegration of the digital measurement
chain owing to the use of modern automation
interfaces
■■ Isochronous
real-time connection to the test-
bench control system

End-of-line test benches

■■ Precise
product and component testing due to high-
grade testing and measuring equipment
■■ Smart
data pre-processing using internal calculation
channels (Smart Functions) in the ClipX device

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 Digital and Analog Measurement Chains
With ClipX, you get a powerful next-generation signal conditioner, and HBM is available to you as a competent
partner for complete measurement chains. All the components are perfectly matched to each other – from the
sensor through the electronics to the web interface – and provide precise and dependable measurement results.

Sensors and transducers Measurement modules

Perfectly matched
sensors and
measurement modules

Measured quantities System configuration

Acquire force, strain, pressure, and torque with a guaranteed Owing to the Plug and Play principle,
accuracy class of 0.01 due to HBM’s working standard up to six devices can be connected to
calibration. Sensors and amplifiers are perfectly matched each other and the measured data can
to each other and provide interference-proof measurement be pre-calculated, depending on the
results. The integrated web interface or, optionally, TEDS application.
technology (plug-and-measure) allows parameterization in Modern automation interfaces allow
a few seconds. easy connection to a PLC or control PC.

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 Reliable measurement results

Open standard interfaces

Remote access to Time and

all device data cost savings
and parameters

Data processing Increased efficiency

The responsive web interface makes ClipX is immediately operational due to its intuitive
configuring the ClipX via a PC, tablet, or web interface. Precise and fast testing and measuring
smartphone an easy task. equipment enables you to enhance the quality of your
The integrated health monitor ensures processes and save time and costs.
fast and convenient diagnosis.

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 Easy System Integration
ClipX can be easily integrated into machines and systems. It is immediately ready for use, regardless of whether
you are using any number of individual stand-alone devices or measurement systems with up to 6 devices coupled
via the ClipX bus.

Sensors and transducers Measurement modules

ClipX acquires force, strain, torque, pressure, You can choose between ClipX modules with or without
displacement, temperature, current, and voltage. a fieldbus connection, depending on the application.

The strengths at a glance

■■ Guaranteed
accuracy class of 0.01 and 3.5 kHz ■■ Traceability is ensured by an integrated calibration
measurement bandwidth certificate
■■ Highresolution of 32 bits, also for optimized partial- ■■ EMC-tested measurement results due to carrier-
load operation frequency technology (CF) and high measurement
■■ Pre-processing of measured values owing to bandwidth owing to DC sensor supply (DC)
internal real-time calculation channels (maths, ■■ ePlanmacros allow efficient
counter, analysis window, PID controller, etc.) control-cabinet design
■■ Internal
diagnosis: health monitoring and error ■■ 3D-STEP files facilitate machinery
memory and application modeling

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 Consistent communication

Benefit from...

■■ Easy device parameterization

■■ Reliable diagnosis/remote maintenance
■■ Comprehensive process analysis

Interfaces Control system

Modern automation interfaces enable ClipX to be ClipX communicates with the PLC
connected to different types of control systems. and/or a system PC.

Interfaces
■■ Easy-to-use via the intuitive web interface ■■ Opento integration with many other software
■■ Real-time interfaces using Ethernet-based programs: LabVIEW and Visual Studio .NET under
fieldbuses and analog outputs (current and voltage) Windows as well as Linux
allow use in fast control tasks ■■ Secured by internal device diagnosis (health monitor)
■■ Ethernet interface with NTP synchronization for PC and three-level, password-protected user administration
control applications
■■ Device control and parameterization through access
to all the device parameters, measured values, and
diagnostic information via a central object directory

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 Intuitive Web Interface
ClipX comes with a modern web interface that is immediately operational without any software installation.

■■ Simpletouchscreen operation with zoomable

ClipX web browser and data monitoring
■■ Networkcapability due to standard Ethernet
technology
■■ Ideal
for remote maintenance via a company
network or the Internet
■■ Theweb interface can be used on mobile
devices via a WLAN router
■■ Multilingual
user interface with integrated help
and Adjustment Assistant for parameterizing
the measurement channels

Easy handling and individual visualization

Whether you are a machine operator or installer, the configurable, three-level user administration (operator,
service, administrator) always gives you access to all relevant device and diagnostic data. This cuts down the
number of software tools you need, reduces complexity, and enables you to detect system faults at an early stage.

Configure your individual visualization

for the measured results and machine
control in a few seconds.

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 Innovative and future-proof

Flexible System Configuration

ClipX allows for the synchronization of both individual measurement chains and systems in milliseconds –
optionally with a simultaneous PC or fieldbus connection.

■■ Measured values including their status (diagnosis) ■■ Themulti-client capability enables all interfaces to
are transmitted via the ClipX bus be used in parallel and in real time
■■ No head module is required, which reduces costs ■■ Digital
inputs and outputs can perform fast control
■■ Direct
processing of all signals such as summation, and monitoring tasks (e.g. alarms)
peak values, or controls ■■ Scalable up to several hundred devices

Ethernet (TCP/IP) ClipX measured-data bus

PC PLC
Optionally available
with different fieldbus
connections
Fieldbus

Ready for the Industrial

Internet of Things
ClipX already meets the requirements of the future IIoT.

■■ Easy
amplifier parameterization via TEDS or the
smart Adjustment Assistant
■■ Smartdevices owing to Smart Functions (diagnosis
and analysis) and TEDS sensor identification
■■ Non-interacting,
parallel operation of the PLC, the
system PC, and the service interfaces
■■ Highforward-compatibility and investment security
due to flexible automation interfaces and data
Every ClipX has an OPC-UA interface
logging to the Cloud (OPC-UA protocol on request)

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 ClipX: The Facts

BM40 BM40PB BM40IE

Without a fieldbus Profibus slave (DPV1) Profinet device (4 kHz data rate),
EtherCAT® slave, (4 kHz data rate),
Ethernet/IP™ slave (1 kHz data rate)

PC Ethernet interface:
• Parameterization (ClipX web interface) and for PC applications Ethernet (TCP/IP) interface with up to 1 kHz data rate per ClipX
• Open to integration with many other software programs: LabVIEW and Visual Studio .NET etc. under Windows as well as Linux
• OPC-UA via Ethernet interface

Sensor input:
• One switchable measurement input with TEDS technology* and internally stored calibration certificate, 19.2 kHz sample rate, 24-bit analog-to-digital conver-
sion and filtering, up to 3.5 kHz measurement bandwidth, sensor supply optionally by DC or carrier frequency, 2-point, polynomial, or table-based scaling

SG full bridge (0.01) Potentiometric transducers (0.1)

SG half bridge (0.1) Pt100 (0.5 °C)

Piezoresistive full bridge (0.01) Voltage signal (0.05)

DC sensor supply (5 V) Current input (0.05)

Carrier frequency sensor supply (5 V, 1200 Hz) Accuracy class specified in parentheses

Signal analysis (free parameterization):

• 3 peak values: Min, max, peak-peak, sample + hold function (52 µs acquisition time), 2 sample/hold values
• 4 adjustable limit values, 2 digital inputs, 2 digital outputs (1 ms response time)
• 1 analog output (mA/V), switchable (2 kHz bandwidth, 0.05% accuracy)

Internal calculation channels:

• Measured and analysis signals as well as fieldbus and Ethernet values can be used
• Algebra (+,-,*,/), logic blocks (AND, OR, ...), timer, counter, mean value, peak values, 6x6 matrix, tolerance window, pulse width measurement,
PID controller, signal generators
• Scaling: Matrix compensation for multi-component sensors (2x2 to 6x6), coordinate conversion (polar/Cartesian)

ClipX bus:
• Measured-value bus for the transmission of signals and signal status between ClipX devices, up to max. 6 coupled devices, 1 kHz data rate

Parameter sets: (formulations)/device memory/diagnosis

• 10 internal parameter sets for storage of all device settings, 3-level user administration (operator, service, administrator)
• Diagnosis and internal error signaling, health monitor for monitoring of all signals and device functions
• Device LEDs on the front provide direct diagnostic information

EtherCAT® is a registered and licensed trademark of Beckhoff Automation GmbH

EtherNet/IP™ is a registered trademark of Open DeviceNet Vendor Association, Inc. (ODVA)
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 A reliable partner

Plan with HBM

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Benefit from our worldwide service and support network
More
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hbm
www.
and know-how for your solution.

Our competent team of engineers and technicians supports

you with many services - at every stage of your test and
measurement project.

On-site commissioning

HBM calibration service

Application consulting HBM Academy training

Application- Digital measurement chains

software development from a single source

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 www.hbm.com

HBM Test and Measurement

HBM public

Tel. +49 6151 803-0

Fax +49 6151 803-9100
[email protected]
S04880 03 E00 00