Product data sheet 12.1 51.

378

AVF 234S: SUT valve actuator with spring return

How energy efficiency is improved

Automatic adaptation to valve, precision activation and high energy efficiency with minimal operating
noise

Features
• Activation of 2-way and 3-way valves of the VQD/BQD, VQE/BQE, VUG/BUG, VUP, VUS/BUS and
V6R/B6R series
• For controllers with switching (2- and 3-point) and continuous output (0...10 V, 4...20 mA)
• Spring return moves to end position in the event of a power failure/interruption or when a limit con- AVF234SF132
troller is activated
• Stepping motor with SAUTER Universal Technology (SUT) electronic control unit and electronic,
force-dependent cut-off
• Simple assembly with valve; spindle is automatically connected after control voltage is applied (pa-
tented system)
• Automatic detection of applied control signal (constant or switched); indicated by two LEDs AVF234SF132
• Coding switches for selecting characteristic and running time
• Type of characteristic (linear/quadratic/equal-percentage) can be set on the actuator
• Automatic adaptation to the stroke of the valve (min. valve stroke 8 mm, max. valve stroke 49 mm).
The measured stroke is saved and is not lost even in the event of a power failure
• Direction of operation can be selected via screw terminals when making the electrical connection
• Crank handle for external manual adjustment with motor cut-off and as trigger for a re-initialisation AVF234SF232
• Numerous adapters enable the unit to be fitted onto non-SAUTER valves
• Power supply 230 V with module or direct connection for 24 V~ or 24 V=; continuous activation also
admissible with 230 V
• Maintenance-free gear unit made of sintered steel; gearbox base-plate made of steel
• Spring pack and mounting column made of stainless steel; mounting bracket made of cast light al-
loy for valve fitting
• Electrical connections (max. 2.5 mm²) with screw terminals
• Three pre-scored cable inlets for M20 × 1.5 (2×) and M16 × 1.5
• Fitting vertically upright to horizontal, not suspended

Technical data
Power supply
Power supply 24 V~ ±20%, 50...60 Hz
Power supply 24 V= ±15%
Power supply 230 V~ ±15% (with accessories)
Power consumption1) 24 V~/24 V=
10 W, 20 VA
230 V~ (with accessory)
13 W/28 VA

Parameters
Running time of motor 2/4/6 s/mm
Running time of spring2) 15...30 s
Actuating power 2000 N
Response time for 3-point 200 ms
Number of spring returns > 40,000
Positioner Control signal 1 0...10 V, Ri = 100 kΩ
Control signal 2 4...20 mA, Ri = 50 Ω
Positional feedback 0...10 V 0...10 V; load > 2.5 kΩ
Starting point U0 0 V or 10 V
Control span ΔU 10 V
Switching range Xsh 300 mV

1) Choose transformers for this value, otherwise malfunctions may occur

2) Return time equates to a stroke of 14...40 mm and does not depend on the set running time

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Product data sheet 12.1 51.378

Ambient conditions
Admissible ambient temperature -10...55 °C
Admissible ambient humidity < 95% rh, no condensation
Temperature of medium3) Max. 130 °C (180 °C or 240 °C with
accessories)

Construction
Housing Two-part, yellow
Housing material Fire-retardant plastic

Standards and directives

Type of protection IP66 (EN60529)
Protection class III (IEC 60730)
EMC Directive 2014/30/EU4) EN 61000-6-2, EN 61000-6-4
Electrical safety 2006/95/EC
Over-voltage categories III
Degree of contamination III

Overview of types
Type Stroke Weight Direction of operation of spring
AVF234SF132 14...40 mm 5.6 kg Spindle retracted
AVF234SF132-5 14 mm 5.6 kg Spindle retracted
AVF234SF232 0...40 mm 5.6 kg Spindle extended

A AVF234SF132: Valve normally closed (NC) with: VQD/BQD, VQE/BQE, VUG/BUG, BUS; valve normally
open (NO) with: VUS, VUP
A AVF234SF132-5: Valve normally closed (NC) with: V6R, B6R
A AVF234SF232: Valve normally open (NO) with: VQD/BQD, VQE/BQE, VUG/BUG, BUS; valve normally
closed (NC) with: VUS, VUP

Accessories
Type Description
0313529001 Split-range unit for adjusting sequences, fitted in separate junction box
Modules can be added for 2-point/3-point and continuous activation; additional power 2 VA
Type Description
0372332001 230 V ±15%, supply voltage
0372332002 100 V ±15%, supply voltage
Auxiliary change-over contacts (2 each) 12...250 V~
Type Description
0372333001 Infinitely variable, min. 100 mA and 12 V permissible load 6(2) A
0372333002 Gold-plated contacts, from 1 mA, to max. 30 V, wider range 3(1) A
Potentiometer
Type Description
0372334001 Potentiometer, 2000 Ω, 1 W; 24 V
0372334002 Potentiometer, 130 Ω, 1 W; 24 V
0372334006 Potentiometer, 1000 Ω, 1 W; 24 V
Adapters for high temperatures
Type Description
0372336180 Adapter (required when temperature of the medium is 130...180 °C)
0372336240 Adaptor (required when temperature of the medium is 180...200 °C)
Assembly kit for AVF234SF*32 on SAUTER valves (no adapter needed for 0372338 002)
Type Description
0372338001 V/B6 to DN 50, V/BXD, V/BXE, to DN 50, stroke 14 mm
0372338002 V/B6 DN 65...150, V/BXD, V/BXE from DN 65, stroke 40 mm
0372338003 Conversion kit from AV*2*4SF132-5 to standard actuator AV*2*4SF132
0372338004 Conversion kit from AV*2*4SF132-6 to standard actuator AV*2*4SF132

3) Adapter is needed for higher temperatures (180 °C or 240 °C) (see accessories)
4) EN 61000-6-2: HF immunity, limitation of feedback signal between 80 MHz and 1000 MHz criterion B, otherwise
criterion A

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 Product data sheet 12.1 51.378

Adapter set for non-SAUTER valves

Type Description
0372376010 Siemens with 20 mm stroke or Ø 10 mm spindle
0372376014 Siemens with 40 mm stroke or Ø 14 mm spindle
0372377001 Johnson Controls DN 15…150, 14, 25, 40 mm stroke, Ø 10, 12, 14 mm spindle
0372378001 Honeywell with 20 mm stroke
0372378002 Honeywell with 38 mm stroke
0372386001 LDM type RY113 R/M
0372389001 ITT-Dräger, DN 15…32
0372389002 ITT-Dräger, DN 40…50
0378263001 End stop (needed for V/BXD, V/BXE DN 15…50, V/B6 DN 15 with kvs ≤ 1 m3/h)
0386263001 Cable screw fitting M16 × 1,5
0386263002 Cable screw fitting M20 × 1.5
0372387001 SAUTER Satchwell VZF1727 mounting set
0372461001 Forced operation for AVx2xS
0510390052 Adapter set for non-SAUTER valves (Frese), stroke 20 mm
0510390053 Adapter set for non-SAUTER valves (Frese), stroke 40/43 mm

A Adapter: Not needed for version AV*2*4SF132-6

A Potentiometer 130 Ω: This potentiometer must only be used as a voltage divider.

Description of operation
After a restart or a start after triggering the reset (terminal 21), a waiting time of up to 45 s elapses
until the actuator is available again. Depending on the type of connection (see connection diagram),
the actuator can be used as a continuous (0...10 V or 4...20 mA), 2-point (OPEN/CLOSE) or 3-point
actuator (OPEN/STOP/CLOSE).
The running time of the actuator can be set with switches S1 and S2 according to the relevant re-
quirements. Switches S3 and S4 are used to configure the characteristic (equal-percentage, linear or
quadratic).
The external crank handle enables manual positional setting. When the crank handle is folded out,
the motor is switched off. After the crank handle is folded back, the spring function is active again and
the actuator moves to the target position (without initialisation). When the crank handle is folded out,
the actuator remains in this position.

Intended use
This product is only suitable for the purpose intended by the manufacturer, as described in the “De-
scription of operation” section.
All related product regulations must also be adhered to. Changing or converting the product is not ad-
missible.

Engineering and fitting notes

Condensate, dripping water, etc. must be prevented from entering the actuator along the valve spin-
dle.
The actuator is mounted directly on the valve and fixed with screws (no further adjustments are re-
quired). The actuator is connected with the valve spindle automatically. Depending on the type and
how it is delivered ex works, the stroke of the actuator spindle is 0% or 100%.
The housing contains three break-out cable inlets which are broken out automatically when the cable
inlet is screwed in.
The concept of DC motor/electronics enables parallel operation of multiple valve actuators of the
same type. The cross-section of the power cable must be selected based on the cable length and the
number of actuators. With five actuators wired in parallel and a cable length of 50 m, we recommend
a cable cross-section of 1.5 mm2 (power consumption of the actuator × 5).
The maximum equipment for the actuator is one 230 V module, one additional accessory component
(auxiliary contact or potentiometer) and the split-range unit.

Outdoor installation
We recommend protecting the devices from the weather if they are installed outside buildings.

Initialisation and feedback signal

The actuator initialises itself autonomously, whether continuous, 2-point or 3-point. Once a voltage is
applied to the actuator for the first time and the waiting time has elapsed, the actuator moves to the

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Product data sheet 12.1 51.378

lower limit stop of the valve and thus enables automatic connection with the valve spindle. Then it
moves to the upper stop and the value is detected and saved via a travel measurement system. The
control signal and the feedback are adjusted to this effective stroke. After a power failure or a spring
return, no re-initialisation is carried out. The values remain saved.
For a re-initialisation, the actuator must be connected to the power supply and there must be a con-
stant input signal at 3u or 3i. An initialisation is triggered by folding the crank handle out and back
twice within 4 s. Then the two LEDs flash red.
During initialisation, the feedback signal is inactive or equal to the value “0”. Initialisation is carried out
with the shortest running time. The re-initialisation is only valid when the whole process is complete.
Folding the crank handle out again interrupts this process.
If the valve actuator detects jamming, it reports this by setting the feedback signal to 0 V after approx.
90 s. During this time, the actuator tries to overcome the jamming. If the jamming can be overcome,
the normal control function is activated again, and the feedback signal is restored.

Spring return
If the supply voltage fails or is switched off, or if a monitoring contact at terminal 21 is activated, the
brushless DC motor releases the gear unit and the preloaded spring moves the actuator to the rele-
vant end position (depending on the model). In the process, the control function of the actuator is
locked for 45 s (both LEDs light up green) so that the end position can definitely be reached. The re-
set speed is controlled using the motor so that no pressure surges can occur in the supply line. The
brushless DC motor has three functions: As a magnet for holding the position. As a brake, by operat-
ing as a generator, and as a motor for the control function. After a spring-return function, the actuator
does not re-initialise itself.

Connection as 2-point valve actuator (24 V)

This activation (OPEN/CLOSE) can be performed via two wires. The voltage is applied to terminals 1,
2a and 21. When voltage (24 V) is applied to terminal 2b, the actuator spindle moves out. After this
voltage is switched off, the actuator moves to the opposite end position. In the end positions (valve
limit stop or maximum stroke reached) or in the case of an overload, the electronic motor cut-off is
activated (no limit switches).
The running times can be set using the coding switch. The characteristic cannot be selected here (the
result is the characteristic of the valve). The feedback signal is active as soon as the initialisation has
been performed and there is a voltage on terminal 21. Terminals 3i and 3u must not be connected.

Connection as 3-point valve actuator (24 V)

If voltage is applied to terminals 2b (or 2a) and 21, the valve can be moved to any desired position. If
voltage is applied to terminals 1 and 2b, the actuator spindle moves out. It moves in when the electri-
cal circuit is closed via terminals 1 and 2a.
In the end positions (valve limit stop or maximum stroke reached) or in the case of an overload, the
electronic motor cut-off is activated (no limit switches). The direction of the stroke can be changed by
swapping the connections.
The running times are set using the coding switch. The characteristic cannot be selected here (the
result is the characteristic of the valve). The feedback signal is active as soon as the initialisation has
been performed and there is a voltage on terminal 21. Terminals 3i and 3u must not be connected.

Connection with 230 V or 100…110 V as 2-point/3-point or with continuous activation of

valve actuator (accessory 0372332)
The accessory module is plugged into the connection area and then connected as required. The run-
ning times can be selected using the coding switch on the baseboard. The characteristic can only be
selected for continuous activation. The characteristic of the valve is decisive.
A switch is integrated into the module which is automatically moved to the correct position when the
module is being installed. In this application, the switch lever is in the top position.
The accessory module is not suitable for 2-point actuation.

Connection to a control voltage (0...10 V or 4...20 mA)

The built-in positioner controls the actuator depending on controller’s output signal y.
A voltage signal (0...10 V–) at terminal 3u or a current signal at terminal 3i serves as the control sig-
nal. If there is a control signal at the two terminals (3u (0...10 V) and 3i (4...20 mA)) at the same time,
the input with the higher value has priority.
Direction of operation 1 (mains power supply on internal connection 2a):
When the positioning signal is increasing, the actuator spindle moves out.
Direction of operation 2 (mains power supply on internal connection 2b):

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 Product data sheet 12.1 51.378

When the positioning signal is increasing, the actuator spindle moves in.
The starting point and control span are fixed. To set partial ranges, a split-range unit is available as an
accessory (only for voltage input 3u) – see the split-range unit function – which is intended to be in-
stalled in the actuator.
After the connection of the power supply and the initialisation, the actuator moves to every valve
stroke between 0% and 100%, depending on the control signal. Thanks to the electronics and the
travel measurement system, no stroke is lost, and the actuator does not require periodic re-initialisa-
tion. When the end positions are reached, this position is checked, corrected if necessary, and saved
again. It is thus possible to operate multiple actuators of the same type in parallel. The feedback sig-
nal y0 = 0...10 V corresponds to the effective stroke of 0 to 100%.
If the control signal 0...10 V or 4...20 mA is interrupted with direction of operation 1, the actuator spin-
dle moves in completely, or moves out completely with direction of operation 2.
The coding switch can be used to set the characteristic of the valve: Linear, equal-percentage or
quadratic. This characteristic can only be generated when the actuator is used as a continuous actua-
tor. Additional switches can be used to select the running times (with the 2-point, 3-point or continu-
ous functions).
Continuous actuation can also be used with a power supply of 230 V or 110 V (accessory required).
You must ensure that the neutral wire of the controller is connected to the control voltage. The neutral
wire of the power supply may only be used for the module.

LED indicator: The indicator consists of bi-colour LEDs (red / green).

Both LEDs flash red Initialisation
Top LED lights up red Top limit stop or “CLOSED” position reached
Bottom LED lights up red Bottom limit stop or “OPEN” position reached
Top LED flashes green Actuator is running, moving to “CLOSED” position
Top LED lights up green Actuator is stopped, last direction of travel “CLOSED”
Bottom LED flashes green Actuator is running, moving to “OPEN” position
Bottom LED lights up green Actuator is stopped, last direction of travel “OPEN”
Both LEDs light up green Waiting time after switching on or after spring return
No LED lights up No power supply (terminal 21)
Both LEDs flash red and green Actuator is in manual mode

Split-range unit (accessory 0313529)

This accessory can be built into the actuator or externally housed in an electrical junction box.
Starting point U0 and control span ∆U can be set with the potentiometer. In this way, several control
units can be operated by the control signal of the controller in sequence or in a cascade. The input
signal (partial range) is converted into an output signal of 0...10 V.

Additional technical information

The yellow housing, consisting of the front part, rear part and connecting lid, only serves as a cover.
The pushbuttons for manual adjustment are located on the front side. The DC motor, electronic con-
trol unit, load-bearing section and maintenance-free gear unit are located in the housing. The actuator
spindle and the column are made of rust-proof material. The inner printed circuit boards, gear unit
and spring are made of steel. The valve spindle guide and the valve neck coupling are made of die-
cast aluminium.

)
Note on the ambient temperatures
With a media temperature of up to 110 °C in the valve, the ambient temperature is allowed to reach
60 °C. With a media temperature above 110 °C, the ambient temperature must not exceed 55 °C. Other-
wise, the intermediate piece accessory 0372336180 must be fitted.

Auxiliary change-over contacts

0372333 Switch rating max. 250 V~, current min. 250 mA at 12 V (or 20 mA at 20 V)
001 Switch rating max. 12...30 V=, current max. 100 mA
0372333 Switch rating max. 250 V~, current min. 1 mA at 5 V
002 Switch rating max. 0.1...30 V=, current 1...100 mA
If it is used one time in the range up to 10 mA or up to 50 V, the gold plating is eliminated. The switch
can then only be used for a higher switch rating.

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Product data sheet 12.1 51.378

Warning
• If there is a high media temperature in the valve, the actuator columns and the spindle can attain
similarly high temperatures.
• Actuators with safety functions must be checked regularly for operability (test run).
• If damage can occur due to the failure of the control unit, additional protective measures must be
implemented.
• Due to the high risk of injury, it is forbidden to remove the spring from the device.

Desired Characteristic Characteristic

character. Switch coding Effective on valve
curve curve for valve curve for drive
v Stroke v
percentage 1 2 3 4
On
=%
Equal

Off

Stroke Signal Signal

v Stroke v
1 2 3 4
Quadratic

On 2
x
Off

Stroke Signal Signal

v Stroke v

1 2 3 4
Linear

On
lin
Off

Stroke Signal Signal

v Stroke v

1 2 3 4
percentage

On =%
Equal

Off

Stroke Signal Signal

v Stroke v
1 2 3 4
Linear

On
lin
Off

Stroke Signal Signal

= factory setting

Run time Run time for Run time for Run time for
per mm Switch coding 14 mm stroke 20 mm stroke 40 mm stroke
1 2 3 4
2s On
28s ± 1 40s ± 1 80s ± 4
Off

1 2 3 4
4s On
56s ± 2 80s ± 4 160s ± 4
Off

1 2 3 4
On
84s ± 4 120s ± 4 240s ± 8
Off
6s
On

Off

= factory setting

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 Product data sheet 12.1 51.378

Disposal
When disposing of the product, observe the currently applicable local laws.
More information on materials can be found in the Declaration on materials and the environment for
this product.

Connection diagram

Accessories

0372332001 372333
4 5 6 7 8 9

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 Product data sheet 12.1 51.378

372334
0313529 10 11 12

0%
24V~

y
0...10 V
1 2 3 33 1 2a 3u
^ MM 01/02/LS 03
A/B ^
AVM . . .S
AVF . . . S
Uo ASF . . . S
DU AXM . . .S
ASM . . .S
AKM . . .S

Dimension drawing
18.5 57 73 230
b

c
M10355b

a 90

Type a b c
AVF234SF132/232 64 289 44
AVF234SF132-5 58 289 38
AVF234SF132-6 78 382 60

Accessories

0372336 180
0372336 240
a

0372336 T (°C) a (mm) b (mm)

180 180 69,4 60
240 240 109,4 100

Fr. Sauter AG
Im Surinam 55
CH-4016 Basel
Tel. +41 61 - 695 55 55
www.sauter-controls.com

8/8 Right of amendment reserved © 2017 Fr. Sauter AG