BOQ - Centrifugal Water Cooled

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The document provides a detailed bill of quantities (BOQ) for installing a water-cooled centrifugal chiller plant.

The chiller is 325 TR capacity with a maximum IKW/TR of 0.665. It uses R-134a refrigerant and has a shell and tube condenser and evaporator. It also includes VFD control and meets specified efficiency and power factor requirements.

The chilled water piping includes 150mm and 300mm diameter pipes with specified insulation thickness. It also includes fittings, bends, supports etc.

Description Unit Qty BOQ Item SR Amount

With Taxes (INR)


Sl. No W/O Taxes

AHRI Certified Water cooled centrifugal


water chiller with direct/ geared driven
with thrust bearings , Unit mounted VFD
with liquid cool/air cooled arrangement
at below mentioned operating conditions
with R-134a refrigerant, Open / semi
hermetic, single / multi stage, shrouded
impeller compressor, driven by suitable
kW induction motor, lubrication device
consisting of automatic electric pump and
as required complete with water cooled
shell and tube condenser, insulated shell
and tube evaporator, refrigerant piping, 0 0
Microprocessor based control panel and
accessories etc. as per specifications, all
mounted on M.s. frame. Motor shall be
suitable for 415 volts + 10%, 50 Hz + 3%,
three phase AC supply. VSD must
incorporate active harmonic filters to
ensure maximum ITTD (Current Total
Demand Distortion) less than 5% at
source. Power factor of chiller must be
greater than 0.97 at all load conditions.
The chiller shall be capable of unloading
up to 50 TR at Constant Condenser
1 Entering water temperature of 32.2 Deg C
Chiller FF (FPS) : 0.0005 0 0
Condenser FF (FPS): 0.001 0 0
Capacity : 325 TR 0 0
Maximum IKW/TR at tender condition
0 0
: 0.665
Water in condenser : 32.2 °C 0 0
Condenser water flow : 1300 USGPM 0 0
Chilled water 'In' : 12.2 °C 0 0
Chilled water 'Out' : 6.67 °C 0 0
Chilled water flow : 778 USGPM 0 0
Pressure Drop Evaporator: 5 m 0 0
Pressure Drop Condenser: 8 m 0 0
Port Clearance, Transportation,
Installation and Commissioning (Except 0 0
Custom duty)
First charge of oil and Refrigerant. 0 0
Providing and installation of Adapter Box
0 0
& CVT for control circuitry.
Landed Cost of Chiller at site. 0 0
Landed Cost of Chiller at site. Nos. 1 7779071 7779071
0 0

SITC of End Suction Back Pull out Type


primary chilled water pump with CI
casing, Bronze Impeller, SS Shaft, Sleeve
mechanical seal along with TEFC pump
motor, 50 HP, 1450 RPM for 4540LPM Nos. 1 355226 355226
water (1500usgpm) flow rate under 30 M
head, mounted and aligned on a common
MS base ,PCC Foundation, vibration
isolators complete in all respects with
2 insulation.
0 0

Supply, installation, testing and


commissioning of End Suction Back Pull
out Type Condenser Water recirculating
pump with CI casing, Bronze Impeller,
Sleeve mechanical seal along with TEFC
No.s 1 331731 331731
pump motor, 50 HP, 1450 RPM
for7600LPM( 2000usgpm) flow rate under
a 20 M head, mounted and aligned on a
common MS base, PCC Foundation,
vibration isolators complete in all
3 respects.
0 0
Supply, erection, testing & commissioning
of induced draft counter flow cooling
tower of complete FRP construction
complete with basin, direct/gear driven
fans with motor and adequately sized
basin. The unit shall be complete with
overflow drain, make up and equalizer
connection and all other standard
accessories which will be required for
smooth & trouble free operation of the
cooling tower. Each cooling tower shall be Nos. 1 1107682 1107682
provided with aluminum/GI ladder
complete with civil foundation work as
per the manufacturer foundation
drawing. Selection of cooling tower shall
be made considering following
parameters.Single/Twincell,Water Flow
Rate: 1300 USGPM Cooling Tower Inlet
Temp: 97 Deg F Cooling Tower Outlet
Temp: 90 Deg F Outside Wet Bulb Temp:
83 Deg F and actual capacity as follows:
Cooling Tower with 600TR (18,
13,680Kcal/Hr) heat rejection capacity.
4 CTI Certified
Chilled water piping 0 0

Supply, and erection of MS heavy class


(Class-C) ERW pipe for chilled water
circuit in accordance to IS-1239 standards
for pipes up to 150 NB and IS: 3589 for
pipe size 200 mm NB and above including
providing necessary quantities of flanges,
fittings, bends, elbows, gasket, nutbolts, 0 0
supports,hangers, trays of suitable
sizes, etc of following sizes and quantities
with TF quality (20 Kg/CuM density)
Expanded Polystyrene pipe section, Vapor
barrier and covered with 0.5 mm Al sheet
Cladding complete of following sizes and
5 quantities:

a 150 MM with50 mm thick insulation Rmt 20 7821 156420

b 300MM with75mm thick insulation Rmt 6 11602 69612


0 0
SITC of the following Water line Butterfly-
Valve as per following categories, sizes
and quantities complete with providing
flanges, nut-bolts, gasket and welding
arrangements: Butterfly valve shall be of
PN 16 rating as per standard. Valves of 0 0
sizes 50 mm and above shall be made out
of Cast Iron body, SG iron disc with
Nylon coated, SS-410 Stem, EPDM
integrally moulded liner with hand
lever/Gear Box. Valves up to 150 mm NB
shall be with detachable hand lever
operation whereas valves above 150 mm
6 NB shall have warm gear operation.
0 0
a 150 MM Nos. 4 22033 88132
b 300MM Nos. 2 52524 105048
SITC of the following Water line
Balancing - Valve as per following
categories, sizes and quantities complete
with providing flanges, nut-bolts, gasket
and welding arrangements: The valves
shall be designed for PN 16 rating as per
standard. The valves of sizes 32 mm to
65mm dia. shall be of gun metal / cast
iron construction with screwed ends
angular design hand wheel with locking 0 0
facility. Whereas valves of sizes 80mm
and above shall be of cast iron
construction with internal parts of SS 410
and EPDM / nitrile seat with flanged
ends. The test cocks should be long
enough to protrude out of valve
insulation.
7
a 150 mm dia Nos 1 32653 32653
b 300MM Nos. 1 85284 85284
0 0
SITC of the following Water line Non
Return - Valve as per following categories,
sizes and quantities complete with
providing flanges, nut-bolts, gasket and
welding arrangements: The dual plate 0 0
check valves shall be used for horizontal /
vertical run of pipes & shall conform to
PN 16 rating as per standard. The valves
8 shall have cast iron body, and SS 410
a 150 MM Nos. 1 20255 20255
b 300MM Nos. 1 53986 53986
0 0
0 0
SITC of the following Water line YStrainer
as per following categories, sizes
and quantities complete with providing
flanges, nut-bolts, gasket and welding
arrangements: Y-strainer shall be
fabricated out of Mild Steel, flanges as per
BS 10 shall be provided at inlet and outlet
of the connection. The body shall be 0 0
pressure tested at 16 Kg/cm² and shall be
hot dip galvanized. Permanent magnet
shall be provided in the body of the
strainer to arrest MS particles. Filter
element shall be of non-magnetic 20 gauge
SS sheet with 3 mm perforation.
9
a 150 MM Nos. 1 32619 32619
b 300MM Nos. 1 60511 60511
0 0

SITC of the following Water line


PRESSURE GAUGE as per following
categories, sizes and quantities complete
with providing flanges, nut-bolts, gasket
and welding arrangements: Bourden type Nos. 4 1336 5344
pressure gauges of 100mm dia of suitable
range shall be provided. The water
pressure gauge shall be made of stainless
10 steel grade SS304.
SITC of the following Water line
INDUSTRIAL TYPE THERMOMETER, as
per following categories, sizes and
quantities complete with providing all
fixing accessories. The V form
thermometer shall be made of aluminum
die casting with golden color anodizing. No.s 2 2326 4652
The thermometer shall have a V groove in
the body to protect the refill from the
damages during the installation. The refill
shall be filled with blue color mercury.
The thermometer shall be complete with
brass well & the calibration of
temperature shall be in Celsius &
11 Fahrenheit.
0 0
12 Condensor Piping 0 0

Supply, and erection of MS heavy class


(Class-C) ERW pipe for chilled water
circuit in accordance to IS-1239 standards
for pipes up to 150 NB and IS: 3589 for
pipe size 200 mm NB and above including 0 0
providing necessary quantities of flanges,
fittings, bends, elbows, gasket, nutbolts,
supports,hangers, trays of suitable
sizes, etc of following sizes and
quantities.
a 300 MM (6.35 mm thick) Rmt 120 7285 874200
0 0

SITC of the following Water line Butterfly-


Valve as per following categories, sizes
and quantities complete with providing
flanges, nut-bolts, gasket and welding
arrangements: Butterfly valve shall be of
PN 16 rating as per standard. Valves of
sizes 50 mm and above shall be made out 0 0
of Cast Iron body, SG iron disc with
Nylon coated, SS-410 Stem, EPDM
integrally moulded liner with hand
lever/Gear Box. Valves up to 150 mm NB
shall be with detachable hand lever
operation whereas valves above 150 mm
13 NB shall have warm gear operation
a 300 MM Nos. 9 45950 413550
0 0

SITC of the following Water line


Balancing - Valve as per following
categories, sizes and quantities complete
with providing flanges, nut-bolts, gasket
and welding arrangements: The valves
shall be designed for PN 16 rating as per
standard. The valves of sizes 32 mm to
65mm dia. shall be of gun metal / cast 0 0
iron construction with screwed ends
angular design hand wheel with locking
facility. Whereas valves of sizes 80mm
and above shall be of cast iron
construction with internal parts of SS 410
and EPDM / nitrile seat with flanged
ends. The test cocks should be long
enough to protrude out of valve
14 insulation.
a 300 MM Nos. 2 76515 153030
0 0

SITC of the following Water line Non


Return - Valve as per following categories,
sizes and quantities complete with
providing flanges, nut-bolts, gasket and
welding arrangements: The dual plate 0 0
check valves shall be used for horizontal /
vertical run of pipes & shall conform to
PN 16 rating as per standard. The valves
shall have cast iron body, and SS 410
15 plates, SS 410 Shaft & Nitrile Seat
a 300 MM Nos. 1 47420 47420
0 0
SITC of the following Water line YStrainer
as per following categories, sizes
and quantities complete with providing
flanges, nut-bolts, gasket and welding
arrangements-strainer shall be fabricated
out of Mild Steel, flanges as per BS 10
shall be provided at inlet and outlet of the 0 0
connection. The body shall be pressure
tested at 16 Kg/cm² and shall be hot dip
galvanized. Permanent magnet shall be
provided in the body of the strainer to
arrest MS particles. Filter element shall be
of non-magnetic 20gauge SS sheet with 3
16 mm perforation
a 300 MM Nos. 1 53405 53405
0 0

SITC of the following Water line


PRESSURE GAUGE as per following
categories, sizes and quantities complete
with providing flanges, nut-bolts, gasket
and welding arrangements:Bourden type Nos. 4 1336 5344
pressure gauges of 100mm dia of suitable
range shall be provided. The water
pressure gauge shall be made of stainless
17 steel grade SS304.
0 0

18 SITC of the following Water line


INDUSTRIAL TYPE THERMOMETER, as
per following categories, sizes and
quantities complete with providing all
fixing accessories. The V form
thermometer shall be made of aluminum
die casting with golden color anodizing. Nos. 2 2078 4156
The thermometer shall have a V groove in
the body to protect the refill from the
damages during the installation. The refill
shall be filled with blue color mercury.
The thermometer shall be complete with
brass well & the calibration of
temperature shall be in Celsius &
18 Fahrenheit.
0 0
Providing and fixing in position the following
pot strainers(Including providing 3’’ thick Nos. 1 62930 62930
insulation for chilled water line pot strainer as
19 per specifications)
a 300MM Dia Pipe 0 0
0 0
20 Electrical Panel 0 0

Supplying, laying, fixing, testing and


commissioning of main MCC
panel, ACB, made out of 16 gauge CRCA
sheet steel with 3 mm thick cable
gland plates shall be provided on top as
well as at the bottom of the
panels, panels shall be treated with all 0 0
anticorrosive process before
powder coating as per specification and
final approved shade
earthing terminals shall be provided for
all distribution panel. Panels
shall be suitable for medium voltage
distribution system of required
Voltage & frequency as specified below.
a Incomer 0 0
800 Amps TPN MCCB with built in
0 0
microprocessor based
release unit for short circuit over current
0 0
and earth fault protection with
adjustable setting as per specification and
0 0
with following accessories - 1 No.s
1 Set of RYB phase indicating lamps with
0 0
control fuse.
1 Set of meeting multi data meter. 0 0
Aluminum Bus bar 0 0
Outgoing 0 0
630 Amps TPN MCCB with built in
0 0
microprocessor based
release unit for short circuit over current
0 0
and earth fault protection with
adjustable setting as per specification and
0 0
with following accessories - 1 No.s
125 Amps MCCB with 50 HP Star Delta
0 0
Starter with VFD-1 No.s (CDS Pump)
125 Amps MCCB with 50 HP Star Delta
0 0
Starter with VFD-1 No.s (CHD Pump)
63 Amps MCCB with 10 HP Star Delta
581714 581714
Starter-2 No.s (Coolint Tower) Nos. 1
0 0
21 Power Cabling 0 0
a 3.5 C x 400 Sq. mm Al. Armoured Mtrs 25 2382 59550
b 3 C x 25 Sq. mm Al. Armoured Mtrs 72 582 41904
c 3 C x 6 Sq. mm Al. Armoured Mtrs 100 308 30800
0 0
22 Control Cabling with Cable Tray 0 0
6 C x 1.5 Sq. mm Cu. Armoured Rmt 60 1164 69840
4 C x 1.5 Sq. mm Cu. Armoured Rmt 40 262 10480
0 0
23 Earthing Srtip 0 0
Supply & laying of 25 x 5 mm GI strip
recess / surface as strip earth lead 262 13100
including soldering etc. as required. Rmt 50
0 0
0 0
0 0
12709649

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