This document provides a list and specifications for equipment for a water chilling system, including:
1) A 325 ton water cooled centrifugal chiller with variable frequency drive and microprocessor control panel.
2) Primary and condenser water pumps to circulate water through the chiller and cooling tower.
3) An induced draft counter flow cooling tower to reject heat from the condenser water.
4) Piping, valves, strainers and other components to connect the chiller, pumps and cooling tower. Specifications and quantities are provided for chilled water piping and various valve types.
This document provides a list and specifications for equipment for a water chilling system, including:
1) A 325 ton water cooled centrifugal chiller with variable frequency drive and microprocessor control panel.
2) Primary and condenser water pumps to circulate water through the chiller and cooling tower.
3) An induced draft counter flow cooling tower to reject heat from the condenser water.
4) Piping, valves, strainers and other components to connect the chiller, pumps and cooling tower. Specifications and quantities are provided for chilled water piping and various valve types.
This document provides a list and specifications for equipment for a water chilling system, including:
1) A 325 ton water cooled centrifugal chiller with variable frequency drive and microprocessor control panel.
2) Primary and condenser water pumps to circulate water through the chiller and cooling tower.
3) An induced draft counter flow cooling tower to reject heat from the condenser water.
4) Piping, valves, strainers and other components to connect the chiller, pumps and cooling tower. Specifications and quantities are provided for chilled water piping and various valve types.
This document provides a list and specifications for equipment for a water chilling system, including:
1) A 325 ton water cooled centrifugal chiller with variable frequency drive and microprocessor control panel.
2) Primary and condenser water pumps to circulate water through the chiller and cooling tower.
3) An induced draft counter flow cooling tower to reject heat from the condenser water.
4) Piping, valves, strainers and other components to connect the chiller, pumps and cooling tower. Specifications and quantities are provided for chilled water piping and various valve types.
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The document provides a detailed bill of quantities (BOQ) for installing a water-cooled centrifugal chiller plant.
The chiller is 325 TR capacity with a maximum IKW/TR of 0.665. It uses R-134a refrigerant and has a shell and tube condenser and evaporator. It also includes VFD control and meets specified efficiency and power factor requirements.
The chilled water piping includes 150mm and 300mm diameter pipes with specified insulation thickness. It also includes fittings, bends, supports etc.
Description Unit Qty BOQ Item SR Amount
With Taxes (INR)
Sl. No W/O Taxes
AHRI Certified Water cooled centrifugal
water chiller with direct/ geared driven with thrust bearings , Unit mounted VFD with liquid cool/air cooled arrangement at below mentioned operating conditions with R-134a refrigerant, Open / semi hermetic, single / multi stage, shrouded impeller compressor, driven by suitable kW induction motor, lubrication device consisting of automatic electric pump and as required complete with water cooled shell and tube condenser, insulated shell and tube evaporator, refrigerant piping, 0 0 Microprocessor based control panel and accessories etc. as per specifications, all mounted on M.s. frame. Motor shall be suitable for 415 volts + 10%, 50 Hz + 3%, three phase AC supply. VSD must incorporate active harmonic filters to ensure maximum ITTD (Current Total Demand Distortion) less than 5% at source. Power factor of chiller must be greater than 0.97 at all load conditions. The chiller shall be capable of unloading up to 50 TR at Constant Condenser 1 Entering water temperature of 32.2 Deg C Chiller FF (FPS) : 0.0005 0 0 Condenser FF (FPS): 0.001 0 0 Capacity : 325 TR 0 0 Maximum IKW/TR at tender condition 0 0 : 0.665 Water in condenser : 32.2 °C 0 0 Condenser water flow : 1300 USGPM 0 0 Chilled water 'In' : 12.2 °C 0 0 Chilled water 'Out' : 6.67 °C 0 0 Chilled water flow : 778 USGPM 0 0 Pressure Drop Evaporator: 5 m 0 0 Pressure Drop Condenser: 8 m 0 0 Port Clearance, Transportation, Installation and Commissioning (Except 0 0 Custom duty) First charge of oil and Refrigerant. 0 0 Providing and installation of Adapter Box 0 0 & CVT for control circuitry. Landed Cost of Chiller at site. 0 0 Landed Cost of Chiller at site. Nos. 1 7779071 7779071 0 0
SITC of End Suction Back Pull out Type
primary chilled water pump with CI casing, Bronze Impeller, SS Shaft, Sleeve mechanical seal along with TEFC pump motor, 50 HP, 1450 RPM for 4540LPM Nos. 1 355226 355226 water (1500usgpm) flow rate under 30 M head, mounted and aligned on a common MS base ,PCC Foundation, vibration isolators complete in all respects with 2 insulation. 0 0
Supply, installation, testing and
commissioning of End Suction Back Pull out Type Condenser Water recirculating pump with CI casing, Bronze Impeller, Sleeve mechanical seal along with TEFC No.s 1 331731 331731 pump motor, 50 HP, 1450 RPM for7600LPM( 2000usgpm) flow rate under a 20 M head, mounted and aligned on a common MS base, PCC Foundation, vibration isolators complete in all 3 respects. 0 0 Supply, erection, testing & commissioning of induced draft counter flow cooling tower of complete FRP construction complete with basin, direct/gear driven fans with motor and adequately sized basin. The unit shall be complete with overflow drain, make up and equalizer connection and all other standard accessories which will be required for smooth & trouble free operation of the cooling tower. Each cooling tower shall be Nos. 1 1107682 1107682 provided with aluminum/GI ladder complete with civil foundation work as per the manufacturer foundation drawing. Selection of cooling tower shall be made considering following parameters.Single/Twincell,Water Flow Rate: 1300 USGPM Cooling Tower Inlet Temp: 97 Deg F Cooling Tower Outlet Temp: 90 Deg F Outside Wet Bulb Temp: 83 Deg F and actual capacity as follows: Cooling Tower with 600TR (18, 13,680Kcal/Hr) heat rejection capacity. 4 CTI Certified Chilled water piping 0 0
Supply, and erection of MS heavy class
(Class-C) ERW pipe for chilled water circuit in accordance to IS-1239 standards for pipes up to 150 NB and IS: 3589 for pipe size 200 mm NB and above including providing necessary quantities of flanges, fittings, bends, elbows, gasket, nutbolts, 0 0 supports,hangers, trays of suitable sizes, etc of following sizes and quantities with TF quality (20 Kg/CuM density) Expanded Polystyrene pipe section, Vapor barrier and covered with 0.5 mm Al sheet Cladding complete of following sizes and 5 quantities:
a 150 MM with50 mm thick insulation Rmt 20 7821 156420
b 300MM with75mm thick insulation Rmt 6 11602 69612
0 0 SITC of the following Water line Butterfly- Valve as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: Butterfly valve shall be of PN 16 rating as per standard. Valves of 0 0 sizes 50 mm and above shall be made out of Cast Iron body, SG iron disc with Nylon coated, SS-410 Stem, EPDM integrally moulded liner with hand lever/Gear Box. Valves up to 150 mm NB shall be with detachable hand lever operation whereas valves above 150 mm 6 NB shall have warm gear operation. 0 0 a 150 MM Nos. 4 22033 88132 b 300MM Nos. 2 52524 105048 SITC of the following Water line Balancing - Valve as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: The valves shall be designed for PN 16 rating as per standard. The valves of sizes 32 mm to 65mm dia. shall be of gun metal / cast iron construction with screwed ends angular design hand wheel with locking 0 0 facility. Whereas valves of sizes 80mm and above shall be of cast iron construction with internal parts of SS 410 and EPDM / nitrile seat with flanged ends. The test cocks should be long enough to protrude out of valve insulation. 7 a 150 mm dia Nos 1 32653 32653 b 300MM Nos. 1 85284 85284 0 0 SITC of the following Water line Non Return - Valve as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: The dual plate 0 0 check valves shall be used for horizontal / vertical run of pipes & shall conform to PN 16 rating as per standard. The valves 8 shall have cast iron body, and SS 410 a 150 MM Nos. 1 20255 20255 b 300MM Nos. 1 53986 53986 0 0 0 0 SITC of the following Water line YStrainer as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: Y-strainer shall be fabricated out of Mild Steel, flanges as per BS 10 shall be provided at inlet and outlet of the connection. The body shall be 0 0 pressure tested at 16 Kg/cm² and shall be hot dip galvanized. Permanent magnet shall be provided in the body of the strainer to arrest MS particles. Filter element shall be of non-magnetic 20 gauge SS sheet with 3 mm perforation. 9 a 150 MM Nos. 1 32619 32619 b 300MM Nos. 1 60511 60511 0 0
SITC of the following Water line
PRESSURE GAUGE as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: Bourden type Nos. 4 1336 5344 pressure gauges of 100mm dia of suitable range shall be provided. The water pressure gauge shall be made of stainless 10 steel grade SS304. SITC of the following Water line INDUSTRIAL TYPE THERMOMETER, as per following categories, sizes and quantities complete with providing all fixing accessories. The V form thermometer shall be made of aluminum die casting with golden color anodizing. No.s 2 2326 4652 The thermometer shall have a V groove in the body to protect the refill from the damages during the installation. The refill shall be filled with blue color mercury. The thermometer shall be complete with brass well & the calibration of temperature shall be in Celsius & 11 Fahrenheit. 0 0 12 Condensor Piping 0 0
Supply, and erection of MS heavy class
(Class-C) ERW pipe for chilled water circuit in accordance to IS-1239 standards for pipes up to 150 NB and IS: 3589 for pipe size 200 mm NB and above including 0 0 providing necessary quantities of flanges, fittings, bends, elbows, gasket, nutbolts, supports,hangers, trays of suitable sizes, etc of following sizes and quantities. a 300 MM (6.35 mm thick) Rmt 120 7285 874200 0 0
SITC of the following Water line Butterfly-
Valve as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: Butterfly valve shall be of PN 16 rating as per standard. Valves of sizes 50 mm and above shall be made out 0 0 of Cast Iron body, SG iron disc with Nylon coated, SS-410 Stem, EPDM integrally moulded liner with hand lever/Gear Box. Valves up to 150 mm NB shall be with detachable hand lever operation whereas valves above 150 mm 13 NB shall have warm gear operation a 300 MM Nos. 9 45950 413550 0 0
SITC of the following Water line
Balancing - Valve as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: The valves shall be designed for PN 16 rating as per standard. The valves of sizes 32 mm to 65mm dia. shall be of gun metal / cast 0 0 iron construction with screwed ends angular design hand wheel with locking facility. Whereas valves of sizes 80mm and above shall be of cast iron construction with internal parts of SS 410 and EPDM / nitrile seat with flanged ends. The test cocks should be long enough to protrude out of valve 14 insulation. a 300 MM Nos. 2 76515 153030 0 0
SITC of the following Water line Non
Return - Valve as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements: The dual plate 0 0 check valves shall be used for horizontal / vertical run of pipes & shall conform to PN 16 rating as per standard. The valves shall have cast iron body, and SS 410 15 plates, SS 410 Shaft & Nitrile Seat a 300 MM Nos. 1 47420 47420 0 0 SITC of the following Water line YStrainer as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements-strainer shall be fabricated out of Mild Steel, flanges as per BS 10 shall be provided at inlet and outlet of the 0 0 connection. The body shall be pressure tested at 16 Kg/cm² and shall be hot dip galvanized. Permanent magnet shall be provided in the body of the strainer to arrest MS particles. Filter element shall be of non-magnetic 20gauge SS sheet with 3 16 mm perforation a 300 MM Nos. 1 53405 53405 0 0
SITC of the following Water line
PRESSURE GAUGE as per following categories, sizes and quantities complete with providing flanges, nut-bolts, gasket and welding arrangements:Bourden type Nos. 4 1336 5344 pressure gauges of 100mm dia of suitable range shall be provided. The water pressure gauge shall be made of stainless 17 steel grade SS304. 0 0
18 SITC of the following Water line
INDUSTRIAL TYPE THERMOMETER, as per following categories, sizes and quantities complete with providing all fixing accessories. The V form thermometer shall be made of aluminum die casting with golden color anodizing. Nos. 2 2078 4156 The thermometer shall have a V groove in the body to protect the refill from the damages during the installation. The refill shall be filled with blue color mercury. The thermometer shall be complete with brass well & the calibration of temperature shall be in Celsius & 18 Fahrenheit. 0 0 Providing and fixing in position the following pot strainers(Including providing 3’’ thick Nos. 1 62930 62930 insulation for chilled water line pot strainer as 19 per specifications) a 300MM Dia Pipe 0 0 0 0 20 Electrical Panel 0 0
Supplying, laying, fixing, testing and
commissioning of main MCC panel, ACB, made out of 16 gauge CRCA sheet steel with 3 mm thick cable gland plates shall be provided on top as well as at the bottom of the panels, panels shall be treated with all 0 0 anticorrosive process before powder coating as per specification and final approved shade earthing terminals shall be provided for all distribution panel. Panels shall be suitable for medium voltage distribution system of required Voltage & frequency as specified below. a Incomer 0 0 800 Amps TPN MCCB with built in 0 0 microprocessor based release unit for short circuit over current 0 0 and earth fault protection with adjustable setting as per specification and 0 0 with following accessories - 1 No.s 1 Set of RYB phase indicating lamps with 0 0 control fuse. 1 Set of meeting multi data meter. 0 0 Aluminum Bus bar 0 0 Outgoing 0 0 630 Amps TPN MCCB with built in 0 0 microprocessor based release unit for short circuit over current 0 0 and earth fault protection with adjustable setting as per specification and 0 0 with following accessories - 1 No.s 125 Amps MCCB with 50 HP Star Delta 0 0 Starter with VFD-1 No.s (CDS Pump) 125 Amps MCCB with 50 HP Star Delta 0 0 Starter with VFD-1 No.s (CHD Pump) 63 Amps MCCB with 10 HP Star Delta 581714 581714 Starter-2 No.s (Coolint Tower) Nos. 1 0 0 21 Power Cabling 0 0 a 3.5 C x 400 Sq. mm Al. Armoured Mtrs 25 2382 59550 b 3 C x 25 Sq. mm Al. Armoured Mtrs 72 582 41904 c 3 C x 6 Sq. mm Al. Armoured Mtrs 100 308 30800 0 0 22 Control Cabling with Cable Tray 0 0 6 C x 1.5 Sq. mm Cu. Armoured Rmt 60 1164 69840 4 C x 1.5 Sq. mm Cu. Armoured Rmt 40 262 10480 0 0 23 Earthing Srtip 0 0 Supply & laying of 25 x 5 mm GI strip recess / surface as strip earth lead 262 13100 including soldering etc. as required. Rmt 50 0 0 0 0 0 0 12709649