ARI-PREMIO®-Plus 2G

Electric thrust actuator

Electric thrust actuator ARI-PREMIO®-Plus 2G

Electric thrust actuator

ARI-PREMIO®-Plus 2G
2,2 - 5 kN

Page 2

Electric thrust actuator

ARI-PREMIO®-Plus 2G
12 - 25 kN

Page 4

Features
• optional input signal:
- 3-point from 12 to 250VAC/DC
- 0-10V
- 4-20mA
• automatic valve travel adaption
• economy function for extended lifetime
• emergency manual override handwheel standard
• contactless position determination
• optional thrust or travel switch

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! Data sheet 000033 englisch (english)
 ARI-PREMIO®-Plus 2G 2,2 - 5 kN
Electric thrust actuator
Electric thrust actuator ARI-PREMIO®-Plus 2G 2,2 - 5 kN

BLDC motor
24V AC/DC

BLDC motor
90-264V AC

Pos. Description Pos. Description

50.1 Gearbox 50.39 Hexagon nut DIN EN 24034 - M5
50.2 Cable gland 2 x M16x1,5 50.45 Shift lever
50.4 Sealing plug 1 x M16x1,5 50.46 Spring washer
50.6 Hood 50.56 Spring
50.7 Hood seal 50.57 Cylinder screw DIN EN ISO 4762 - M4x10
50.10 Column 50.58 Protective conductor terminal
50.12 Handwheel 50.59 Cylinder screw DIN EN ISO 4762 - M4x6
50.14 Yoke 50.81 Cylinder screw DIN EN ISO 4762 - M4x8
50.16 Washer DIN 128-A10 50.87 Threaded bush
50.17 Hexagon bolt DIN EN ISO 4017 - M10x40 50.127 Washer ISO 7093-1
50.19 T-head bolt DIN 261-M12x40 50.128 Collar nut with sealing ring M6
50.20 Washer DIN EN ISO 7089 50.139 Protective cover
50.21 Washer DIN 128 - A12 50.140 Switch cover
50.22 Hexagon nut DIN EN ISO 4032 - M12 50.141 Trip sllide
50.23 Lift dial 50.142 Shakeproof washer
50.27 Coupling 50.143 Connector, 2-pole (N/L)
50.30 Driving spindle 50.144 Connector, 3-pole (L↑/ L↓/ 0V)
50.31 Spindle safety feature 50.154 Board support cpl. (incl. electronic)
50.32 Torsion safety feature 50.175 BLDC motor
50.33 Slide 50.176 Distance bolt M4x45
50.34 Bellow 50.193 Connector, 4-pole (Y in/Y out)
50.35 Grub screw DIN ISO 4766 - M6 50.194 Power supply, cpl.
50.38 Guide spindle 50.195 Fixing bracket for power supply

2 Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

 ARI-PREMIO®-Plus 2G 2,2 - 5 kN
Technical data
Technical data
Type ARI-PREMIO-Plus 2G 2,2 kN ARI-PREMIO-Plus 2G 5 kN
Thrust force kN 2,2 kN 5,0 kN
0,25 / 0,38 / 0,47 / 1,0
Operating speed mm/s
adjustable
Travel distance max. mm 50 mm
Duty classification acc. to EN 60034-1 S3 - 80% ED / max. 1200 c/h (at +70°C)
Supply voltage V 24 V AC/DC
Motor type BLDC (Brushless DC motor)
Power consumption VA max. 65 (depends on the operating speed)
Torque switch 2 pcs. included internally
Enclosure EN 60529 IP 65
Max. storage temperature °C -40 °C ... +85 °C
Max. permissible ambient -20 °C ... +70 °C
°C
temperature (For outdoor use and sub-zero temperatures, a heating is recommended!)
Hand operating device Yes (always running)
optional:·
3-point: 12 V AC/DC to 250 V AC/DC
Operation
0 to 10 V DC load resistance 500 kOhm resolution 12 Bit
4 to 20 mA DC load resistance 125 Ohm resolution 12 Bit
Supply voltage: 2,5 mm²
Max. cable cross section 3-step input: 2,5 mm²
Input signals: 2,5 mm²
Mounting position Any, except: motor not hanging downwards
Characteristics at control signal failure adjustable with slide switch: OPEN, STOP, CLOSE
Gear lubricant Klüber / Isoflex Topas NB152
Weight kg 5,4 kg

Aditional voltage refer to page 6

Accessories refer to page 6 - 8

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 3

 ARI-PREMIO®-Plus 2G 12 - 25 kN
Electric thrust actuator
Electric thrust actuator ARI-PREMIO®-Plus 2G 12 - 25 kN
BLDC motor
24V AC/DC

BLDC motor
90-264V AC

Coupling 25kN

Pos. Description Pos. Description

50.1 Gearbox 50.59 Cylinder screw DIN EN ISO 4762 - M4x6
50.2 / 50.3 Cable gland 2 x M16 x 1,5 / 1 x M20 x 1,5 50.81 Cylinder screw DIN EN ISO 4762 - M4x8
50.6 Hood 50.87 Threaded bush
50.7 Hood seal 50.127 Washer ISO 7093-1
50.10 Column 50.128 Collar nut with sealing ring M6
50.12 Handwheel (engageable) 50.139 Protective cover
50.15 Flange 50.140 Switch cover
50.16 Federring DIN 128 - A10 50.141 Trip sllide
50.24 Distance column 50.142 Shakeproof washer
50.25 Hexagon nut DIN EN ISO 4032 - M16 50.143 Connector, 2-pole (N/L)
50.26 2-ear clamp 50.144 Connector, 3-pole (L↑/ L↓/ 0V)
50.27 Coupling 50.149 Axial joint
50.30 Driving spindle 50.154 Board support cpl. (incl. electronic)
50.31 Spindle safety feature 50.175 BLDC motor
50.32 Torsion safety feature 50.176 Distance bolt M4x45
50.34 Bellow 50.193 Connector, 4-pole (Y in/Y out)
50.35 Grub screw DIN ISO 4766 - M6 50.194 Power supply, cpl.
50.38 Guide spindle 50.195 Fixing bracket for power supply
50.39 Sechskantmutter DIN EN 24034 - M5 50.196 Hexagon bolt DIN EN 24017 - M10x100
50.45 Shift lever 50.228 Spindle unit PPREMIO 25kN
50.46 Spring washer 50.229 Threaded bush PREMIO
50.57 Cylinder screw DIN EN ISO 4762 - M4x10 50.230 Securing flange
50.58 Protective conductor terminal 50.231 Cylinder screw DIN EN ISO 4762 - M10x35

4 Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

 ARI-PREMIO®-Plus 2G 12 - 25 kN
Technical data
Technical data
Type ARI-PREMIO-Plus 2G 12 kN ARI-PREMIO-Plus 2G 15 kN ARI-PREMIO-Plus 2G 25 kN
Thrust force kN 12,0 kN 15,0 kN 25,0 kN
0,20 / 0,31 / 0,38 / 0,79
Operating speed mm/s
adjustable
Travel distance max. mm 65 mm *
Duty classification acc. to EN 60034-1 S3 - 80% ED / max. 1200 c/h (at +70°C)
Supply voltage V 24 V AC/DC
Motor type BLDC (Brushless DC motor)
Power consumption VA max. 65 (depends on the operating speed) max. 130
Torque switch 2 pcs. included internally
Enclosure EN 60529 IP 65
Max. storage temperature °C -40 °C ... +85 °C
Max. permissible ambient -20 °C ... +70 °C
°C
temperature (For outdoor use and sub-zero temperatures, a heating is recommended!)
Hand operating device Yes (engageable)
optional:·
3-point: 12 V AC/DC to 250 V AC/DC
Operation
0 to 10 V DC load resistance 500 kOhm resolution 12 Bit
4 to 20 mA DC load resistance 125 Ohm resolution 12 Bit
Supply voltage: 2,5 mm²
Max. cable cross section 3-step input: 2,5 mm²
Input signals: 2,5 mm²
Mounting position Any, except: motor not hanging downwards
Characteristics at control signal failure adjustable with slide switch: OPEN, STOP, CLOSE
Gear lubricant Klübersynth G34-130
Weight kg 9,5 kg 11 kg

Aditional voltage refer to page 6

Accessories refer to page 6 - 8

*other strokes on request

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 5

 ARI-PREMIO®-Plus 2G
Accessories

Additional voltage
Switching power supply for ARI-PREMIO-Plus 2G 2,2 - 15 kN 25 kN
90-264 V AC 47-63 Hz
Voltage V - Hz
127-370 V DC
Power consumption VA max. 65 max. 130

Transformer for ARI-PREMIO-Plus 2G 2,2 - 15 kN 25 kN

Voltage V - Hz 3~ 400 V 50/60 Hz
Power consumption VA max. 65 max. 119

90-264V AC 3~ 400V

Accessories
Type ARI-PREMIO-Plus 2G 2,2 - 25 kN
• 2 intermediate positions,
- to set by switch,
Binary feedback Type Relay board - changeover contacts 250 V, 3 A ohm resistive load, 6 A inductive load
• 1 failure signal and 1 warning signal,
- changeover contacts 30 V AC/DC, 2A
• analogue output for position feedback,
• 4-20 mA switchable to 0-10V
Electronic position indicator Type Analog output card • invertable
• galvanic isolation between the mains voltage and feedback signal
• active
• 230 V AC, 115 V AC, 24 V AC/DC; 15 W
Heating Heating resistor
automatic switching circuit

Conductive • 1000, 2000, 5000 Ohm, 1 Watt (at +70 °C)

(max. 2 only) • Wiper current max. 0,01 mA / recommended 0,002 mA
Potentiometer
Wire • 100, 200 Ohm, 0,5 Watt (at +70 °C)
(max. 2 only) • Wiper current max. 35 mA / recommended 0,02 mA

2,2 / 5kN • From the outside on the visible display of the drive status;
LED – Status Indicator • green= OK.; red=error; yellow= warning; blue=maintenance;
12 / 15 / 25kN • Intermediate upgrade modules available starting with SW version 3.3.X

• Mounted in the actuator

• 4-20mA output for operation of PREMIO-Plus 2G
Type Processcontroller • for resistance thermometers and thermocouples (provided by the customer) or standard
(Process-) controller
dTRON 316 signals,
• Pre-configured for temperature control:
control range from -200°C up to +850°C (resistance thermometer)

Profibus DP • Control command:

(via dTRON 316 as Gateway) - 3-point: OPEN, Stop, Close
- Nominal position value 0-100%
Bus systems • Feedback signals
Modbus RTU - Actual position value (requires electronic position indicator in the PREMIO-Plus 2G
(via dTRON 316 as Gateway) - 2 binary signals (requires a relay card in the PREMIO-Plus 2G)
optional: Limit switch (2x), failure signal, warning signal

6 Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

 ARI-PREMIO®-Plus 2G
Accessories

Relay board
Relay
1 (open) 1 (close) 3 warning 4 failure
(zero-potential changeover contacts)
250 V,
30 V AC/DC,
switching capacity UB 3 A ohm resistive load,
2A
6 A inductive load
max. cable cross section 2,5 mm² 1,5 mm²

Contact material Gold

Storage temperature -40 °C ... +85 °C

-40 °C ... +85 °C
Operating temperature
(Note temperature range for the entire actuator!)
Features:
• Setting of the switching points over push buttons
• zero-potential changeover contacts
• 2 intermediate positions or end positions
• 1 Collective failure message: - Control signal failure
- Position can not be reached (Motor-/gear failure)
- Blocking (actual)
- Actuator is not intialised
- Voltage failure
• 1 Collective warning message: - Hand operating device
- Blockage (identified)
- Position can not be reached
- Maintenance
- Internal temperature exceeded
- ED management active
- Silent running
- too small travel during initialization

Analog output card

0 -10V DC
Output control signal YU Measuring resistance (load resistance) max. 2 kOhm load resistance·
Signal resolution 12 Bit
4 -20mA DC, active
Output control signal YI Measuring resistance (load resistance) max. 500 Ohm·
Signal resolution 12 Bit
Features:
• for position transmitter

Potentiometer
Type MP21 (Standard) RP19
Resistance values 1000, 2000, 5000 Ohm 100, 200 Ohm
Element technology Conductive plastic Wire
Resistance tolerance ±15 % ±3 %
Independent linearity tolerance ±1 % ±0,5 %
Loading capacity at +70°C
1 Watt 0,5 Watt
(0 W at 105°C)
Max. / recommended contact current 0,01 mA / 0,002 mA 35 mA / 0,02 mA
Max. cable cross section 2,5 mm²
Durability 10 Mio. turns 1 Mio. turns

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 7

 ARI-PREMIO®-Plus 2G
Integrated (Process-) controller dTRON 316
Integrated (Process-) controller dTRON 316
Features
• programmable analogue input
• 2 auto-tune methods
• Program function with 8 program sections or slope-function
• 2 Timer functions
• 4 limit-comparators
• Interlock for keyboard and level
• 4 programmable setpoints, two parameter sets
• 4 digit resolution (max. 2 decimal places)
• Controller characteristic P, PD, PI or PID
• Actual value input by usual temperature sensors (see in table)
• 2 relay outputs 230V/3A (shutter)
• 4-20mA output for operation of PREMIO-Plus 2G
• 2 combinable binary inputs / binary outputs
Block structure

Analogue input 2 relay

Binary input or Logical output

Binary input or Logical output

Analogue output 4-20mA

Input thermocouples Input resistance thermometer

Description Measuring range Description Type of connection Measuring range
Fe-CuNi „L“ -200 ...+900°C Pt 100 (standard) 2-wire / 3-wire / 4-wire -200...+850°C
Fe-CuNi „J“ DIN EN 60584 -200 ...+1200°C Pt 500 2-wire / 3-wire / 4-wire -200...+850°C
Cu-CuNi „U“ -200 ...+600°C Pt 1000 2-wire / 3-wire / 4-wire -200...+850°C
Cu-CuNi „T“ DIN EN 60584 -200 ...+400°C KTY11-6 2-wire -50...+150°C
NiCr-Ni „K“ DIN EN 60584 -200 ...+1372°C Sensor output resistance:
NiCr-CuNi „E“ DIN EN 60584 -200 ...+1000°C max. 30Ohm each circuit at 3- and 4-wire connection

NiCrSi-NiSi „N“ DIN EN 60584 -100 ...+1300°C Measurement current: approx. 250µA
Pt10Rh-Pt „S“ DIN EN 60584 0 ........+1768°C Circuit adjustment:
- at 3- and 4-wire connection not necessary.
Pt13Rh-Pt „R“ DIN EN 60584 0 ........+1768°C
- at 2-wire connection a circuit acjustment can be done with sofware
Pt30Rh-Pt6Rh „B“ DIN EN 60584 0 ........+1820°C by correcting the actual value.
W5Re-W26Re „C“ 0 ........+2320°C
W3Re-W25Re „D“ 0 ........+2495°C
W3Re-W26Re 0 ........+2400°C

Input standardized active current or voltage signals

Description Measuring range
Voltage 0 (2) ... 10V, input resistance Re > 100kOhm
Current 0 (4) ... 20mA, voltage drop ≤ 1,5 V

8 Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

 ARI-PREMIO®-Plus 2G
Details
Direct operator panel
• Setting with switches, without a PC or tools
• Failure signals acc. to Namur 107
• Switchable economy function for extended lifetime
• Local operation
• Anti-block function
• Control signal switch 0-10 V / 4-20 mA
• Control signal invertible
• Adjustable failsafe characteristic at control signal failure
• Adjustable motor speed to adapt the operating speed

Additional features:
• Automatic valve travel adaption
• Priority control for 3-point signals - e.g. for anti-freeze function
• Economy function for extended lifetime
- Prevents cycling of the valve, reducing wear
- Control optimisation for 3-point operation
• Tight-closing function
• Detection and suppression of interferences on the signal line
• Automatic fault detection (incl. emergency functionality)
• Temperature duty cycle management and performance adjustment
• Avoid condensation by integrated humidity sensor with heating elements
• Contactless position determination
• Failure and warning signal via relay contact

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 9

10
Option 3 ~ 400 V AC Option 90 V ... 264 V AC ARI-PREMIO-Plus 2G Standard 24 V AC/DC Accessories

Wire connections of the different valve types

red red
black Power black 3-way valve 3-way valve
Power Straight through valve with mixing plug with diverting plug

closed A - AB open AB - B open

open B - AB open AB - A open

HZ Heating resistor
TTR Electronic temperature controller dTRON316
Relay Relay board
Y out Analog output card
POT Potentiometer

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

Wiring diagram
ARI-PREMIO® -Plus 2G 2,2 - 25 kN
 Option 90 V ... 264 V AC ARI-PREMIO-Plus 2G Standard 24 V AC/DC Accessories

Resistance trans- Thermo Current Voltage

Resistance thermometer mitter couples 0(4)...20 mA 0(2)...10 V

setpoint
Binary input
230V/3A Binary output (Out1)

230V/3A Binary output (Out2)

Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

Power

11
Wiring diagram
ARI-PREMIO® -Plus 2G 2,2 - 25 kN dTRON316
 ARI-PREMIO®-Plus 2G
Dimensions

2,2 - 5 kN
A (mm) 171
B (mm) 156
SW (mm) 17
X (mm) 150
2,2 - 5 kN 2,2 - 5 kN H (mm) 448 482
Nominal travel max. 30 mm Nominal travel > 30 mm - 50 mm h (Nominal travel) (mm) max. 30 max. 50

12 - 25 kN
A (mm) 210
B (mm) 184
C (mm) 90
Ø D1 (mm) 130
X (mm) 200
H (mm) 622 637 652
12 - 25 kN h (Nominal travel) (mm) max. 50 max. 65 max. 80
Nominal travel max. 80 mm L (Column) (mm) 234 249 264

Technology for the Future.

GERMAN QUALITY VALVES

ARI-Armaturen Albert Richter GmbH & Co. KG, D-33750 Schloß Holte-Stukenbrock,
Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: [email protected]

12 Edition 06/17 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!