Product Information DYNA Products

DYNA Controllers
GENERAL

The controllers for the DYNA governor series are all solid state
design that measures three parameters to provide precise
engine control. Separate circuits measure the proportional
(amount of offspeed), integral (time of offspeed) and derivative
(rate of change of offspeed) values. These three circuits pro-
vide control that results in fast, stable engine response to
offspeed changes and precise speed regulation.
FAILSAFE
To provide a governing system, these controllers must be used
with one of the following DYNA actuators. The actuator speci- The DYNA Governor has two failsafe modes: 1 ) If d-c power to
fication can be obtained from the product information sheet. the governor is interrupted, the armature spring automatically
moves the output shaft to the “minimum fuel” position. 2) If the
speed reference signal is lost, a failsafe circuit in the control
Plus 1 or Plus 4 ................................................. F-18080
Plus 6 (Standard and Explosion-proof) ............. F-18081 instantly removes d-c power from the governor actuator, return-
Plus 8 or Plus 16 ............................................... F-18082 ing the output shaft to the “minimum fuel” position.

SPEED SENSING TYPICAL APPLICATIONS

• Speed governing
The DYNA all-electric governor requires a frequency signal to • Tandem engine governing
read engine speed. Typically, a hole is drilled and tapped in the • No-break engine governing
flywheel housing perpendicular to the crankshaft, and a mag- • Propulsion engine governing
netic pickup is inserted into it so it senses the teeth on the • Tandem propulsion governing
flywheel. Many other techniques may be used to obtain a speed • Wide speed range governing
reference signal. • Tailshaft governing

SPEED CONTROL RANGE

STANDARD CONTROLLER FEATURES
The governed speed control range for the DYNA I Controller • All-electric
can be as much as 10 to 1. The actual range attainable depends • All engine compatibility
upon the type of engine, controller and load. • Mounts in any position
• Engine mounted or can be off mounted
REMOTE SPEED ADJUSTMENT • High reliability
• No special maintenance
A remote speed adjustment can be added to any DYNA • Temperature stable
controller by simply connecting a remote speed potentiometer
to the three electrical wires provided in the Barber-Colman ALL-ENGINE COMPATIBILITY
standard wiring harness The Barber-Colman part number for
the remote speed potentiometer is DYNS-10000. Since the DYNA all-electric governor requires no mechanical
drive or oil supply, it can be used on any engine, even if the
engine never had a precision governor before or, for that
matter, never had a governor at all. Newly-built engines may be
ordered without a governor drive for a substantial savings.

DIRECT ENGINE INSTALLATION

The DYNA governor and control mount directly on the engine,

usually with a simple bracket, and withstand the temperatures
usually common to this environment. Since no mechanical
drive or hydraulic oil lines are needed, simple electrical wiring
permits mounting the governor in any location in any position
convenient to connect to the fuel control linkage.
F-18087-4
SPECIFICATIONS SPEED GOVERNING

Available Operating Voltages 12, 24 or 32 volts, +20%. DYNA controllers are available for engine governing for speed
and power control of piston and gas turbine engines where the
Other voltages on special request.
fuel is controlled by the governor’s output shaft The controllers
are also applicable for controlling steam and water turbines.
Input Signal Frequency
Engine RPM x Number of Gear TANDEM ENGINE GOVERNING
Input Slgnal Teeth on Flywheel
= DYNA controllers are available for tandem engine operation.
Frequency In Hertz 60 Seconds The controller provides the precise positioning required for
accurate tracking of two governor actuators used for controlling
Select your controller for the correct input signal frequency tandem-coupled engines
range generated by the magnetic pickup at the maximum
engine operated (RPM) speed. NO-BREAK ENGINE GOVERNING

Steady State Speed Band +0.2 percent, isochronous control. DYNA controllers are available for no-break operation. The
controller is designed to provide dual-mode operation. The
Ambient Operating Temperature controller functions with fixed gain when the engine is de-
-65°F (-55°C) to +200°F (+95°C). clutched and with an adjustable high gain when the engine is
coupled to the load.
Temperature Stability Better than +0.5 percent over a
temperature range of -55 to 95°C (-65° to 200°F) PROPULSION GOVERNING

Speed Regulation (Droop) Adjustable from 0 to 15 percent. DYNA controllers are available for engine governing of propul-
Remote adjustment optional. sion engine applications. The control has an adjustable low
limit feature which is required to maintain correct engine
Mechanical Vibration Tested 5 to 500 Hz @ 25 G’s (peak operation due to the loading characteristics of the propeller The
level on the governor). same controller should be used on tandem-coupled propulsion
engine applications.
Output Signal Pulse width modulated current to DYNA
actuator. Maximum output current is 14 amperes. WIDE SPEED RANGE GOVERNING

Circuit Boards Boards are covered with a heavy conformal DYNA controllers are available for wide speed range governing
coating for moisture and vibration protection. for speed and power control of piston and gas turbine engines
where the fuel is controlled by the governor’s output shaft The
Enclosure Aluminum extrusion. controller is designed to provide improved governor perfor-
mance and control over a wider speed range than the standard
Weight 635 grams (1.4 Ibs.) speed governor

DIMEMSIONS

2
AVAILABLE DYNA CONTROLLER ADJUSTMENT CONFIGURATIONS
PART NUMBERS
Specify voltage 12,24 or 32 volt d-c when ordering.

Speed Controllers Configuration A

Part Number Input Signal Frequency
DYN1 10002-2 250 to 1200 Hz
DYN1 10003-2 1200 to 2500 Hz
DYN1 10004-2 2500 to 5000 Hz
DYN1 10006-2 5000 to 9500 Hz
Adjustments available: A, Gain, D, I, L, Droop and Speed
(under controller cover).

Tandem Controller Configuration A

Part Number Input Signal Frequency
DYN1 10008-2 2500 to 5000 Hz

No-Break Controller Configuration A

Part Number Input Signal Frequency
DYN1 10010 2500 to 5000 Hz

Propulsion Controllers Configuration B

Part Number Input Signal Frequency
DYN1 10024-2 250 to 1200 Hz
DYN1 10025-2 1200 to 2500 Hz
DYN1 10026-2 2500 to 5000 Hz
Adjustments available: A, Gain, D, l, Droop, High Limit, Low
Limit and Speed (under controller cover).

Speed Controllers Configuration C

Part Number Input Signal Frequency
DYN1 10112-0 250 to 1500 Hz
DYN1 10113-0
DYN1 10114-0
DYN1 10116-0
} (Obsolete) 1200 to 3000 Hz
2500 to 6000 Hz
5000 to 10000 Hz
Adjustments available: I, Droop and Speed (under controller
cover); Stability and Speed Trim (on side of controller).

Speed Controllers Configuration D

Part Number Input Signal Frequency
DYN1 10212-0 250 to 1500 Hz
DYN1 10213-0
DYN1 10214-0
DYN1 10216-0
} (Obsolete) 1200 to 3000 Hz
2500 to 6000 Hz
5000 to 10000 Hz
Adjustments available: Gain, l, Droop and Speed (under
controller cover).

Wide Speed Range Controllers Configuration E

Part Number Input Signal Frequency
DYN1 10312-0 250 to 1500 Hz
DYN1 10313-0
DYN1 10314-0
DYN1 10316-0
} (Obsolete) 500 to 3000 Hz
1000 to 6000 Hz
2000 to 12000 Hz
Adjustments available: Gain, D, I, Droop and Speed (under
controller cover).

3
DYNA Controller Inputs

Modify speed with respect to: Limit fuel (rack or throttle position) with respect to:
Remote Speed Setting Maximum Fuel Permitted (Load Limit)
Time (Ramp Generator) Temperature (Exhaust)
Electrical Load Change (Load Pulse) Manifold Pressure (Smoke Limit)
Oil Pressure
Electrical Load (Isochronous Load Sharing)
Time (some ramp generator applications)
Electrical Phase Angle (Synchronizer)
Requested Speed (Torque Limit)
Actual Speed (Torque Limit)
On Pump Applications:
Output Pressure
AUXILIARY CONTROL MODULES
Output Temperature
Liquid Level
Four auxiliary control modules are available: Isochronous Load
(Controller/Recorder Output)
Sharing Control, Auto-Synchronizer, Ramp Generator, and
Single Phase Load Pulse Control. These and other auxiliary
functions can be installed at the time of the initial governor
installation or, just as easily, added later when the need arises.
No modification is required to the basic governor when these
modules are added.
FEATURES ARE EASY TO ADD

It is easy to add features to the electric governor to provide

benefits the customer needs. Remote speed setting, isochro-
nous load sharing, automatic synchronizing, ramp generator,
single phase load pulse and KW limits can be added at the time
of initial governor installation or, just as easily, added later when
the need arises. No modification to the basic governor is
required when these features are added. In fact, if the prewired
harness is used, the wires necessary to add these features are
often already provided, so it is indeed easy to add features.
Barber-Colman DYNA Products
— NOTE —
1354 Clifford Avenue Telephone +1 815 637-3000 Barber-Colman believes that all information provided herein is
P.O. Box 2940 Facsimile +1 815 877-0150 correct and reliable and reserves the right to update at any time.
Loves Park, IL 61132-2940 www.dynaproducts.com Barber-Colman does not assume any responsibility for its use
United States of America unless otherwise expressly undertaken.

In Japan contact: Ranco Japan Ltd. — CAUTION —

Shiozaki Bldg. 7-1, 2-chome, Hirakawa-Cho, Chiyoda-Ku As a safety measure, the engine should be equipped with an
Tokyo 102, Japan independent overspeed shutdown device in the event of failure
Telephone (81) 3 3261 4293, Facsimile (81) 3 3264 4691 which may render the governor inoperative.

An Invensys company LITHO IN U.S.A. F-18087-4