XXX - TWAD - Dindigul-MS Pipes (Perumal)

Dr.
Amin Controllers Private Limited

Embassy Chambers,6th Floor,Plot-No.5. 3rd Road, Khar(W), Mumbai – 400 052
Tel.: +91-22-2648 9260-7 Fax:+91-22-2648 9270-271
E-Mail: [email protected] , [email protected]
Page 1
Customer Inspection Ref. No(s) : Lr.No.F.Natham

FINAL REPORT CWSS/JDO/2015/Dt:16.06.2015
DACPL/REPORT/CHI/TWAD- Lr.No: F.Natham CWSS/JDO/2015/ Dated:16.06.2015
Report No:
DGL./2015-2016/XXX CWSS to Naatham,Nillakottal & Ammaiyanaickanur
Issued on: 10.09.2015 Town Panchayats and 1276 Rural Habitations in 11
Unions of Dindigal District with bulk provision to
Gandhlgram Rural University.Keeranur,Neikarapatty
Town Panchayats and 354 Rural Habitations in Palani
For visit Period: 01.08.2015 to 09.09.2015 and Thoppampatty Unions in Dindugal District and bulk
provision to 135 Rural Habitation in Valyampatty and
Marungapuri Unions in Trichy District including
Maintenance of the scheme for 5 years.
Inspection : M.S. Spirally SAW welded pipes with Internal CML & External Gunitting
Subject:
Customer : The Executive Engineer,
Address : RWS Division, TWAD Board, Dindugal.
Vendor : M/s. L&T Location: Chennai Order No:
Manufacturer : M/s. Zenith Birla (India) Location: Kalugur,Karur Order No:
Ltd (C/o RMTL) District
Inspector : P.Perumal & J.Venkatesan
Specification : IS 3589:2001-up to Other: QAP 1:
Amendment No. 04 June ZBIL/RMTL/L&T/DINDUGAL/SPIR
2010 & IS:10748:2004 AL/008
Gr.3 Rev 02 Dt: 29.05.2015
QAP
2:QAP/COATING/4015000107/01
Rev 01 Dt: 22.05.2015
Item
Quantity
SR. Rejected
Material Description Offered Qty. Accepted Qty.
No. Qty.
Nos Mtrs Nos Mtrs Nos Mtrs
M.S. Spirally SAW welded
pipes with Internal CML &
01 External Gunitting. 1484 18033.37 1484 18033.37 NIL NIL
Size: 914mm OD / WT.8 mm,
Grade- fe 410.socket end.
Testing Equipment details.
Calibration Certificate Calibration due
Sr. Model Equipment
Equipment Make No.(with NABL date.
No No. Sr.No
Traceability)
1 UT Machine F.I.E UTE-60 6/2007-3672 064/UT/2015-019 03.06.2016
2 STEEL TAPE FREEMAN - - SQCL/CAL/1415/2043 NO Validity
S -1
3 STEEL TAPE FREEMAN - - SQCL/CAL/1415/2043 NO Validity
S -3
4 MICROMETER MITUTOYO - 16170667 SQCL/CAL/1415/2043 01.10.2015
-4
THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.
Format No.TS01(F)-2014 Rev3
Dr. Amin Controllers Private Limited
Tel.: +91-22-2648 9260-7 Fax:+91-22-2648 9270-271
Page 2

Report No:
5 VERNIER MITUTOYO - 10022289 SQCL/CAL/1415/2043 01.10.2015

CALIPER -5
6 CIRCUMFERAN BLAZER - - SQCL/CAL/1415/2043 01.10.2015
CE SCALE -7
7 STEEL SCALE PRIMA - - SQCL/CAL/1415/2043 01.10.2015
GOLD -8
8 PRESSURE WAAREE - 2887PG1100 SQCL/CAL/1415/2116 21.12.2015
GAUGE(NON -2
OIL TYPE)
9 COMPRESSION MASTA CTM- 601 93/CAL/2015-16 12.07.2016
TESTING 1000
MACHINE KN
Points to Note:
1.Please refer Annexure A for P.O Quantity; Previous accepted Quantity & Balance Quantity details
2. Environmental condition : Temperature : 35 0 C and Sunny
Inspection Details:
The following Inspection have been carried out and found the result (attached herewith) matching
with QAP 1: ZBIL/RMTL/L&T/DINDUGAL/SPIRAL/008 Rev 02 Dt: 29.05.2015 &
QAP 2: QAP/COATING/4015000107/01 Rev 01 Dt: 22.05.2015 Prior to test the calibration records
and correlation with Inspection instruments / equipments verified.
MS SAW pipes- Bare pipes production section.

Reference QAP: QAP 1: ZBIL/RMTL/L&T/DINDUGAL/SPIRAL/008 Rev 02 Dt: 29.05.2015
1. Mill TC review for steel coil.

2. Welding consumables Mill TC review.
3. WPS, PQR for SAW review.
4. Welding WPS parameters random monitor for SAW.
5. End Preparation (Square End) of the pipes was witnessed at 10%.
6. Witnessed at 10% Hydro test pressure (2.55Mpa) for minimum 5 seconds.
7. witness at 10% checked Visual, Dimensions, length
8. Mechanical Tensile, bend test are witnessed for every 150 no’s Pipe & Chemical analysis
reports Reviewed.
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Page 3

Report No:
9. End Socketing of finished pipes Witnessed at 10%

10. Radio Graphic testing for 1% of pipe length film reviewed.
Cement mortar lining- Internal coating section.

Reference QAP 2:QAP/COATING/4015000107/01 Rev 01 Dt: 22.05.2015
1. Review Raw material test certificate for ordinary Portland cement, sand and water
2. Random witness of CML lining thickness check done and same found satisfactory.
3. Random witness of CML cutback ends check done and same found satisfactory.
4. Witness done for Cube strength test on CML test blocks of minimum 18 N/mm² for 7 days and
found satisfactory.
5. Marking Randomly witnessed and same found ok
Cement mortar Gunitting- External coating section.

Reference QAP 2:QAP/COATING/4015000107/01 Rev 01 Dt: 22.05.2015
Random witness for Wire mesh of size 50 X 50 X 3 mm & Raping the weld mesh by using 10 mm
thickness cover block.
1. Review Raw material test certificate for ordinary Portland cement, sand and water
2. Gunitting outer thickness randomly witnessed and same found satisfactory.
3. Gunitting cutback ends randomly witnessed and same found satisfactory.
Marking Details:
ISI LOGO/ZENITH BIRLA NAME /RMTL NAME /RCA Logo

PIPE SIZE – OD x WT
CLIENT – TWAD/ MFG YEAR -
PIPE NO - Length- ______meters.
Note :
Randomly Witnessed pipes in our inspection are identified with Double RCA stencil marking as given
below near the Marking.

Tel.: +91-22-2648 9260-7 Fax:+91-22-2648 9270-271
Page 4

Report No:
All accepted pipes in our inspection are identified with RCA stencil marking as given below near the
Marking.
Enclosed:
1. Work Test Certificate for CML & Gunitting – Annexure - A

2. Work Test Certificate for Bare Pipe - Annexure - B
3. Calibration Reports - Annexure - C
4. Raw Material test certificate - Annexure – D
5. Coil test certificate - Annexure – E
6. Annexure – A - Work Test Certificate for CML & Gunitting
7. Annexure – B – Material test certificate
Conclusion:
In View of satisfactory inspection and test results, offered pipes are accepted and comply with IS
3589:2001-Latest amendment No-4 June 2010
The material offered for Inspection is new and meets with the specification
QAP 1: ZBIL/RMTL/L&T/DINDIGUL/SPIRAL/008 Rev 02 Dt: 29.05.2015 & QAP 2: QAP/COATING/4015000107/01 Dt
22.05.2015.and its related standards. The Inspection report does not relieve the Supplier/Manufacturer/Contractor from

Tel.: +91-22-2648 9260-7 Fax:+91-22-2648 9270-271
Page 5

Report No:
the responsibility of delivering material in new/sound condition and meeting contractual specifications.
Inspection report cannot be reproduced, except in full.
This inspection report is valid only with RCA hologram no.
P.Perumal
Inspector's Printed Name Inspector's Signature
ANNEXURE A

Tel.: +91-22-2648 9260-7 Fax:+91-22-2648 9270-271
Page 6

Report No:
Quantity in Meter
Sr.
No. Pipe Size Previously
Offered Accepted
P.O. Accepted Balance
Qty Qty
Qty
M.S. Spirally SAW welded
pipes with Internal CML &
01 External Gunitting. Size: 49607 18033.37 18033.37 12333.44 19240.19
914mm OD / WT. 8 mm, (1484Nos) (1484Nos) (1015Nos)
Grade- fe 410.
NOTE: bare pipe reports enclosed total number of pipe released - 2669 no’s of (32432.11) meters


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Dr.

Amin Controllers Private Limited

Customer Inspection Ref. No(s) : Lr.No.F.Natham

Customer Inspection Ref. No(s) : Lr.No.F.Natham

5 VERNIER MITUTOYO - 10022289 SQCL/CAL/1415/2043 01.10.2015

MS SAW pipes- Bare pipes production section.

1. Mill TC review for steel coil.

Customer Inspection Ref. No(s) : Lr.No.F.Natham

9. End Socketing of finished pipes Witnessed at 10%

Cement mortar lining- Internal coating section.

Cement mortar Gunitting- External coating section.

ISI LOGO/ZENITH BIRLA NAME /RMTL NAME /RCA Logo

THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.

Customer Inspection Ref. No(s) : Lr.No.F.Natham

1. Work Test Certificate for CML & Gunitting – Annexure - A

THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.

Customer Inspection Ref. No(s) : Lr.No.F.Natham

Inspection report cannot be reproduced, except in full.

This inspection report is valid only with RCA hologram no.

Inspector's Printed Name Inspector's Signature

THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.

Customer Inspection Ref. No(s) : Lr.No.F.Natham

THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.

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