Application Handbook Application Handbook: LV DC Switchgear
Application Handbook Application Handbook: LV DC Switchgear
Application Handbook Application Handbook: LV DC Switchgear
Each withdrawable unit is equipped with the following mechanical interlocked indications:
– main breaker Open/Closed
– position of withdrawable unit (connected-test-disconnected)
The main breaker of a withdrawable unit can be mechanically switched off for emergency
reasons locally at the switchgear.
– cable feeder
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payment of
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Multiple cable feeders have a various number of feeder circuits mounted on a common unit.
of its
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Each unit has individual feeder circuits which are protected by MCB’s or MCCB’s. The unit is
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semi-withdrawable and can be removed after the outgoing cables are disconnected.
or design
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LV DC Switchgear
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are prohibited.
LV DC switchgear is used to distribute the DC power directly to the turbine package con-
of this
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sumers. The battery chargers with battery back-up are connected to the DC switchgear and
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GENERAL DESIGN
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LV DC switchgear features:
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DC - PANELS
The DC switchgear panels are designed for cable connection from below.
Depending on feeder type and rating different switching components are used:
– incoming feeder with load disconnector
– motor starter with fused disconnector - contactor combination
– cable feeder with molded case circuit breaker, miniature circuit breaker or fused discon-
nector
Restricted
AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)
taken from the 220 V DC battery system. The primary consumers of 24 V DC are the main
and communication
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Turbine Control System (TCS) cabinets. Each TCS cabinet is designed to receive two in-
damages. All
of damages.
It is recommended, that the AC consumers which are sensitive to short power failures, e.g.
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are reserved.
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the operation and monitoring computers for the operator and the application server, shall be
of its
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powered from an external uninterruptible power system, which is not in the scope of Siemens
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Gas Turbine Package. The UPS demand of one Gas Turbine Package is less than 4 kVA.
or design
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which is fed from the 220 V DC system. This inverter is provided with static bypass switch to
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Batteries provide a secure power supply to essential Turbine Package DC loads in the case
to others
EQUIPMENT DESCRIPTION
The batteries have the following features:
– Lead-acid type battery
– Low internal resistance
– Minimum electrolyte decomposition of the water under float charge conditions
– Maintenance-free operation for approximately 5 years in accordance with DIN VDE
– High-impact-resistant, temperature-resistant transparent or translucent plastic container
– Enclosed design
– Safety vent plug system
– Bolted pole connectors, insulated poles and connectors
– Low antimony-type batteries (Sb ≤ 3 %)
OPERATIONAL ASPECTS
The DC power supply operates without additional regulating cells or corresponding switching
devices. The batteries are operated in parallel standby mode and are kept fully charged dur-
ing normal operation of the Turbine Package.
The operating voltage is 2.23 V per cell where no additional charging is necessary. Therefore
disconnection of the loads is only required in exceptional events, e.g. quick-charging of the
lead-acid batteries after emergency discharge.
The discharge current can be drawn for a period of 1 hour after occurrence of an emergency
case. The current varies over time as a result of the static and dynamic loads.
During the discharge time the voltage of the lead-acid battery does not drop below the mini-
mum values which are permitted for the loads. The voltage drops across the cables, fuses,
shunts and isolating diodes are considered in the battery system calculation.
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Battery Charger
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Battery chargers are interconnected with the stationary lead-acid battery system. They as-
for payment
sure uninterruptible power supply to DC loads of the Turbine Package. The battery chargers
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are designed for the necessary load current according to the actual static load balance and
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EQUIPMENT DESCRIPTION
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DC/DC Converter
DC/DC converters are provided to supply the 24 V loads of the Turbine Package. Their
mains supply is taken from the 220 V DC switchgear.
EQUIPMENT DESCRIPTION
The DC/DC converters have the following features:
– Converters are designed for continuous operation
– All equipment installed is accessible from the front side
– Prevention of overloading due to automatic current limitation
– Automatically delayed trip in case of undervoltage
– MCB’s and switches for the outgoing feeders are integrated in the converter cubicle
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Inverter
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The inverter for uninterruptible LV AC power supply within power control center is an add-on
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option.
or design
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The static inverter provides power to essential AC loads (e.g. Operating and Monitoring
will be
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computers) which require uninterruptible power supply. The mains input voltage is taken from
document as
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the 220 V DC switchgear. The integrated static bypass switch automatically switches to a
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backup power supply in the case that the inverter or the corresponding DC supply fails so
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EQUIPMENT DESCRIPTION
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CLOSED-LOOP CONTROL
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The closed loop control for generator voltage comprises two redundant digital automatic volt-
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age regulators. The inactive channel is always in hot standby and the set points will be ad-
or design
be held
justed via the automatic follow-up function. Each automatic channel includes its own manual
well as
will be
as well
The manual controller mode is used for commissioning purposes and generator protection
of aa utility
tests. When the SEE is operated in manual controller mode, the permitted values of the exci-
are prohibited.
of this
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tation current are limited by the load condition of the generator (no load, on load). The opera-
or registration
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tor has to ensure that the generator is operated within its capabilities.
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When connected to the grid and automatic mode is selected, the generator voltage set-point
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will be held within the generator voltage regulation range of 95% to 105%, where 100% gen-
by patent
without express
The limiting functions of the automatic channel ensure that the generator is operated within
its capability limits during grid operation. The following limiting and control functions are in-
to others
cluded:
Transmittal,
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POWER SUPPLY
The SEE is fed via the SEE transformer from the medium-voltage supply of the power plant’s
auxiliary power supply system.
OPERATING ASPECTS
The Static Excitation Equipment (SEE) generates a magnetic field in the generator. The ex-
citer energy is fed via collector rings to the rotor winding.
The communication interface between the SEE and TCS is a redundant PROFI bus DP con-
nection. The standard telegram from the SEE to the TCS has a bidirectional design. Signal
exchange to the SEE comprises all commands for SEE and SFC operation and the set-point
values for different SEE closed loop controls. The opposite direction from the SEE to the
TCS includes the feedback signals, actual values and several alarm signals.
An operator control panel is installed on the front door of the control cabinet. Local or remote
operation can be selected by using the key switch at the control cabinet.
During normal generator operation, the set-points are set in the TCS control room. All actual
values and status messages that are required for operation will be sent to the TCS control
communication
and communication
room. Additionally, all transmitted messages can be displayed more detailed on the local
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operator panel.
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POWER SECTION
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The power section of the starting frequency converter consists of the following components:
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– Two fully controlled three-phase thyristor bridges, one line-side converter and one gen-
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erator-side converter
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– Current DC link reactor decouples the line side and generator side converters
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– The thyristor bridge will be synchronized via a Yy voltage transformer installed in the me-
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CLOSED-LOOP CONTROL
The line-side converter is operated in rectifier mode and directs the active power taken from
the power supply to the DC link. The closed-loop control consists of a closed-loop speed
control with subsidiary closed-loop current control and a gating unit set which provides the
ignition pulses that are required to control the converter.
The generator-side converter is operated in inverter mode in load-controlled operation. The
maximum delay angle is altered as a function of the speed and the DC link current.
The current in the generator-side converter is commutated by the machine’s terminal voltage.
The DC link current is switched from one stator winding to the next to establish a rotating
field in the three-phase stator winding thus operating the generator as synchronous motor.
At start up and up to a minimum speed, the terminal voltage of the generator is not sufficient
for commutation in the generator-side converter. By operating the line side converter in in-
verter mode, the DC link current will be reduced to zero in order to ensure correct commuta-
tion of the thyristors.
The rotor position is determined by the voltage induced in the stator winding. An additional
rotor position detector is not necessary.
OPEN-LOOP CONTROL
The open-loop and closed-loop control for the SFC operates in coordination with the associ-
ated SEE equipment. During SFC operation, the SFC signal exchange with the TCS is real-
ized via the existing PROFI bus communication interface with the SEE of the turbine set that
will be started.
The SFC’s responds to faults in 3 different ways:
– Trip: Triggers the SFC to trip for critical faults
– Warning: Indicates faults without interrupting operation
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The actual values for the turbine set speed and DC link current during start operation can be
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POWER SUPPLY
or design
be held
well as
The SFC is fed via the SFC transformer from the medium-voltage supply of the power plant’s
will be
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OPERATING ASPECTS
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The SFC is used to drive the generator in synchronous motor operation mode to accelerate
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the gas turbine set. Synchronous motor operation requires excitation power fed to generator
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field windings over the complete speed range. During SFC operation the SEE controls the
without express
created by
SFC operation is automatically controlled by the TCS sub group control for each operating
to others
The SFC is designed for four consecutive gas turbine starts with 2.5 minute pauses between
thereof
starts. After 4 consecutive starts, a cooling down time of at least 2 h must be observed.
The starting frequency converter is designed for the following operating modes:
Unit Start The SFC provides rated output power to start up the gas turbine set. The
gas turbine will be fired at a low speed range and the SFC supports the
acceleration until self-sustaining speed of gas turbine is reached and
switches off at 70% of nominal speed.
Washing The turbine is turned to clean the gas turbine compressor and turbine
blades. Depending on turbine type, constant or variable speed operation
can be provided at a low speed range. The gas turbine is not fired during
this operation. This mode is initiated manually from the TCS.
Purging The gas turbine must operate in purge mode prior to each gas turbine start.
Residual ignitable gases are blown out of the stack and/or the heat recov-
ery steam generator of simple-cycle or combined-cycle units. Depending on
the turbine type, constant or variable speed operation can be provided at a
low speed range. Purging operation for the stack will be performed for 10
Minutes. The gas turbine is not fired during this operation.
isolator assembly, the fuses must be installed on the side of the isolator that connects to the
damages. All
SFC output. These fuses protect the power cables between the start-up isolator and the SFC
of damages.
power section against a generator-driven overcurrent, which can occur under certain fault
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The fuses must be installed in all 3 phases. The fuses and the necessary monitoring contacts
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SFC type, the following fuses must be installed in the start-up isolator assembly:
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The low voltage transformers for the SFC and SEE are cast-resin transformers.
Transmittal,
thereof to
thereof
MAIN CHARACTERISTICS
The SFC and SEE transformers are three-phase, two-winding power transformers with fol-
lowing design:
– Iron core with three shanks
– Dry-type insulation
– AN cooling system
– Aluminum foil HV windings and aluminum strip LV windings.
– Temperature detectors in LV coils of each phase
– Temperature detector in the middle core shank
– Tapping links on the HV side which can be adjusted under de-energized condition
– For outdoor installation a metal enclosure is provided with IP23DHW protection degree.
– Fully digital measured value processing and control from data acquisition and digitaliza-
of damages.
tion of measured values up to the trip decision for the circuit breakers.
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– The internal processing circuits are galvanically isolated from the measurement inputs,
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external control signals, shielded communication links and power supply circuit.
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– In the event of faults, the current and voltage values are recorded and stored in the de-
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– The integrated clock management system stamps the time and date for each event in-
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cluding fault events. The time and date are synchronized with the turbine I&C system.
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Transmittal, reproduction,
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– Measured and calculated real time values can be shown on the integrated LC display.
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– Integrated control and/or numeric keys in conjunction with the LC display facilitate local
Transmittal,
interaction with the protection device. A serial operator interface (PC port) on the front
thereof to
thereof
panel is provided for local communications through a personal computer using DIGSI®
software.
– The menu-guided software (DIGSI®) provided allows convenient access to settings and
parameterization as well as readout of process and fault signals and fault records.
– All application specific data is stored on EEPROMs, so that no information is lost even
when the device is switched off (no batteries required).
– All operational alarms, global alarms as well as settings and self-monitoring alarms will
be stored.
– Insensitive to voltage and current transformer errors, transient conditions and interfer-
ence.
– The protection relays can be programmed to lock-out the trip commands. The signals can
be reset manually. Outputs for tripping are directly hardwired to the circuit breaker trip
coils or to devices which will be tripped.
– The protection cubicles are designed with a common 2 x 100% power supply, coming
from independent DC supplies where possible. Loss of either power supply is an-
nounced.
PROTECTION FUNCTIONS
The protection functions are divided into protection group 1 and 2. Group 1 and 2 are imple-
mented in different relays which are located in different panels. The complete partitioning of
the protection functions is subject to adjustment by the contractor during project execution.
GENERATOR PROTECTION
Protection Group 1 ANSI No. Protection Group 2 ANSI No.
Generator differential protection 87G Generator differential protection 87G
Rotor earth fault protection 64F
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Stator earth fault prot. (90%) 51G Stator earth fault prot. (90%) 59N
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(In Generator prot. when Transformer (In Generator prot. when Transformer
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For further information concerning the protection functions, the protection relays and also for
the synchronization device please refer to the internet www.siprotec.com.
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Synchronization
APPLICATION
An automatic synchronization unit including an automatic paralleling device is furnished for
connecting the generator to the grid with the generator circuit breaker or via the HV circuit
breaker (if applicable). The length of the cables for synchronization between the HV circuit
breaker and the offered synchronization system shall not exceed 700 meters. The earthing
systems between the power plant and the HV switchyard shall be linked.
The automatic synchronization process is initiated by the start-up program of the I&C system
or by a manually given operator command. The following synchronization sequence is con-
trolled by the automatic synchronizing unit:
The synchronizing unit checks automatically whether the necessary conditions are met:
phase angle, voltage and frequency on both sides of the open breaker.
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Setpoint commands are given to the frequency and voltage balancing devices to adjust the
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speed of the turbine and the voltage of the generator until synchronous conditions are nearly
contents and
achieved. Then the automatic paralleling device gives the CLOSE command to the respec-
its contents
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tive circuit breaker so that the contacts of the circuit breaker are closed during synchronous
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conditions. The closing time of the relevant circuit breaker is taken into account.
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A high degree of safety and reliability of the automatic paralleling device are guaranteed by
or design
virtue of its multichannel design. The device contains two independent analog voltage in-
be held
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puts, two analog to digital convertors, two logically independent measurement algorithms and
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two closing circuits controlled by different criteria. The device continuously monitors the
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measured values as well as the internal hardware and software. The two methods of meas-
are prohibited.
urement (envelope curve principle and zero crossing principle) are based on autonomous
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firmware blocks and make decisions independent of one another via the respective control
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circuit. The two closing contacts are connected in series to energize the breaker CLOSE
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Figure 1
MANUAL SYNCHRONIZATION
Manual synchronization is an add-on option.
As back-up to automatic synchronization, the operator can manually change the setpoints for
frequency and voltage in the I&C and can give the close command to the respective breaker.
Closing the breaker is only possible under synchronous conditions, which are verified by a
synchro-check relay.
The voltages and frequencies associated with the breaker to be synchronized have to be
indicated in the control room by a synchronizing set (double voltmeter, double frequency me-
ter, synchronoscope). The synchronizing set shall be provided by others since the control
room is not within the scope of Siemens.
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CHARACTERISTICS
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The generator phase-to-phase voltages, generator phase currents, frequency, and generator
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active power are transmitted to the turbine I&C system for control and remote indication.
created by
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Transmittal, reproduction,
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All functions mentioned above, the main interconnections of the electrical generator protec-
tion, synchronization and metering and measuring are shown in the function diagram
(please refer to Appendix “Drawings”).
Transformer Protection
TASK AND FUNCTION
Transformer Protection is an add-on option.
The transformer protection serves to protect the unit transformer and unit auxiliary trans-
former including their connections.
CHARACTERISTICS
The characteristics are shown in the generator protection section.
PROTECTION FUNCTIONS
The protection functions are divided into protection group 1 and 2. Group 1 and 2 are imple-
mented in different relays which are located in different panels. The complete partitioning of
the protection functions is subject to adjustment by the contractor during project execution.
UNIT TRANSFORMER PROTECTION
Protection Group 1 ANSI No. Protection Group 2 ANSI No.
Transformer differential prot. 87UT Definite time overcurrent prot. 50/51UT
Earth fault protection 51N
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UNIT PROTECTION
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Overexcitation (U/f) 24
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Trip circuit supervision Unit CB 74TC-U Trip circuit supervision Unit CB 74TC-U
Transmittal,
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ventilation system.
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Ventilation System
contents and
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are reserved.
The purpose of the ventilation system - consisting of the ventilation skid and air ducts to the
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line side terminal shells and neutral connection box - is to prevent a hydrogen concentration
of its
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in the bushing area of the generator. The ventilation requirement is based on a hydrogen
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The ventilation system is a redundant system. Each fan is equipped with one flow sensor for
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The build-up of generator neutral is realized within a special generator neutral tie enclosure.
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The enclosure has to be mechanical fastened to the generator by means of insulated screws.
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The enclosure is linked to the generator housing via a specified earthing connection.
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The short circuit bars and end connectors of the generator neutral terminals are installed in
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The generator neutral point earthing equipment consisting of earthing transformer and sec-
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ondary resistor is installed in a separate neutral earthing cubicle, located near the generator
Transmittal,
thereof to
and directly connected to the generator neutral terminals by a cable with a maximum length
thereof
of 20 meters.
The earthing cubicle is natural cooled and encapsulated in accordance with the protection
class IP54.
The single phase dry type neutral earthing transformer has a rating of 135 kVA for 20 sec-
onds (duty type S2).
Current Transformers
The generator current transformers for protection and measuring (ring type) are installed on
the generator bushings at the neutral and at the IPB side. The CTs for protection are PR type
(low remanence) and for measuring type 0.2FS10 according to IEC 61869-2 and ATEX
94/9/EG. Details are shown in the Single Line Diagram.
– The air is cleaned with a filter. Any ingress of moisture or dust by leakage is prevented by
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the sealed construction. Additionally the heat exchangers dehydrate the replacement air
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– PCC external cables by others penetrate the PCC from the bottom. For cable entry into
of its
the PCC, steel or aluminium sheets are provided where cable glands can be assembled.
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– The prefabricated cable connections inside of the Power Control Centers are provided
or design
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according to OEM standard in compliance with IEC codes and with flame propagation re-
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–
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–
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– DC/DC converters
Transmittal,
thereof to
–
including generator measuring
– Turbine Control System (TCS) cabinets
– Control unit for fire protection and gas detection (if not installed in turbine building)
– PCC auxiliary cubicle for PCC lighting and HVAC control
– Inverter (optional)
Benefits of the PCC concept:
– Basic pre-commissioning of the electrical and main TCS equipment by specialized Sie-
mens staff at the manufacturing facilities
– Minimizing of transportation risks due to special dispatch of the complete PCC modules
– Shortened final commissioning and on time start-up at site
– Modular design
– No intermediate site storage for equipment required
non
–
Restricted
AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)
PG GT GCO
Page 2 E PC
P GT
3.6.7. FE BO
SI PMG -
- Restricted -
Section 2.6.7.
-98 -2
verter (SFC) with metal enclosure located near the corresponding PCC
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Modes of Operation
The turbine control system ensures that under normal operating conditions there is no need
to control the electrical system by manual intervention. The following brief outline describes
the electrical aspects of the different modes of operation:
Start-up, Synchronization and Loading
The control system runs sequentially, so that the start-up of the turbine can only begin after
all specific plant preparations have been made (e.g. fuel system).
First, the starting frequency converter will be connected to the generator leads. Next, the
frequency converter and the static excitation system are energized. The static excitation sys-
tem is controlled in such a way that with increasing generator speed the maximum operating
voltage of the static frequency converter is not exceeded.
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Once the turbine unit has reached approximately 70% of the rated speed the starting fre-
damages. All
quency converter (SFC) and the static excitation equipment (SEE) are switched off. The tur-
of damages.
bine accelerates itself up to synchronous speed. Above 90% of rated speed, no-load excita-
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Synchronizing equipment is used to automatically synchronize the generator to the grid. After
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After synchronization, the power controller loads the turbine according to a pre-set gradient
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The normal shutdown of the turbine package will be performed by a sequence initiated by the
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operator from the CCR. After unloading the gas turbine to less than 2 MW, the generator
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circuit breaker will be opened (disconnection of the generator from the grid) and the auxiliary
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Emergency Shutdown
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In the case of an emergency shutdown caused by a failure in the main AC auxiliary power
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supply, the AC power required for a safe shut down to turning gear operation has to be pro-
thereof to
thereof
vided by an essential AC supply (e.g. an emergency diesel backed-up load center). If the
essential AC power supply also fails, the gas turbine is shut down safely to standstill by the
DC emergency lube oil pump fed from the turbine package battery system.
Emergency Load Requirement
The 400 V power requirements are approximately 275 kVA during emergency turning gear
operation of the gas turbine (no normal 400 V supply available). The largest motor started
under these conditions is 90 kW.
Electric Motors
The voltage level as shown in the table below are considered for the design of electric mo-
tors.
3 ph + PE
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Electric motors with a power supply voltage higher than 1 kV are defined as High-Voltage
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Within the Siemens Gas Turbine Package system, HV electric motors are used to drive
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EQUIPMENT DESCRIPTION
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All motors have enclosures with a degree of protection of at least IP54. The motor terminal
thereof
POWER RATING
The rated power of the motor is selected to meet the torque characteristic requirements of
the driven machine over the entire working range. Under full load condition of the driven ma-
chine the electric motor has a design margin of 5% shaft power.
OPERATING CONDITIONS
Motors are designed for mode of operation S1 (“continuous duty”).
The permissible frequency and voltage variation is according to IEC60034-1, figure 12
The motor shaft including coupling to the driven machine will be designed to withstand a
power supply change-over (phase sequence and phase rotation remain unchanged) to the
second source with 40% rated voltage at phase opposition without damage to the coupled
shaft and the rotor winding.
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START-UP REQUIREMENTS
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The start-up current does not exceed 5.5 times (± 20% according to IEC60034-1) the rated
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With the driven machine coupled, the motors are designed to accelerate to nominal speed
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The motors are designed to allow three consecutive starts from cold and two from the hot
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MONITORING
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The high-voltage motors are equipped with the following monitoring equipment:
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TESTING
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All motors are routine tested in the factory according to IEC specification.
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The motors are designed according to insulation class F. Motor operation at rated conditions
will not exceed class B temperature limits. Motor operation under permissible voltage and
frequency tolerances will not exceed class F temperature limits.
POWER RATING
The rated power of the motor is selected to meet the torque characteristic requirements of
the driven machine over the entire working range.
OPERATING CONDITIONS
Motors are designed for mode of operation S1 („continuous duty“).
The permissible frequency and voltage variation is according to IEC60034-1, Figure 12.
The motor shaft including coupling to the driven machine will be designed to withstand a
power supply change-over (phase sequence and phase rotation remain unchanged) to the
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second source with 40% rated voltage at phase opposition without damage to the coupled
damages. All
START-UP REQUIREMENTS
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With the driven machine coupled, the motors are designed to accelerate to nominal speed
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To reduce the noise level for the Gas Turbine and the Fuel Gas Section a noise enclosure
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Exhaust Air
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Fans
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Intake
Dampers
Description
The gas turbine enclosure comprises:
– Structural steel frame
– Noise abatement panels (indoor)
– Doors with windows,
– Internal platforms
– Internal lighting and emergency escape lighting system
– Ventilation system consisting of intake and exhaust dampers and silencers and exhaust
fans
– Fire detection and CO2 fire fighting system
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The gas turbine enclosure is designed for easy maintenance conditions due to the following
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– Noise absorbing panels can be partly or completely removed from the structural steel by
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– Structural steel frame is constructed by bolted and screwed connections and can be re-
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moved partly (roof area, top half from the centerline of the gas turbine on).
are prohibited.
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– Fans on the roof need not be removed - additional advantage for quick roof dismantling.
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Panels with integrated rubber sealings (to improve CO2 tightness) avoid long and difficult
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– Electrical installations inside the enclosure (fire detection system, lighting system) are in-
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Figure: Enclosures - Enclosure steel work with Figure: Enclosures - Single side and
screwed connection flanges (typical example) roof panels (typical example)
Forced Ventilation for Gas Turbine Noise Enclosure with Fuel Gas section
Ventilation is provided by a sub-atmospheric ventilation system.
Basically the ventilation system maintains the following functions:
– Purging and removal of harmful vapours from the enclosure.
– Maintaining of a defined temperature range inside the enclosure.
The ventilation system is sufficient to exhaust the waste heat to the atmosphere and is de-
of damages.
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are reserved.
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Design Criteria:
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Pencl<patm
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Exhaust
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Air Pencl
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Intake
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Air
thereof
System Description
The control and indication of the gas detection system is carried out by a main control unit.
The main control unit may be integrated in the GT local fire alarm panel; however it works
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independently from the fire detection system. Detectors which are sensitive to the monitored
damages. All
In the event that gas is detected the operation personnel will be warned against the hazard-
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ous situation by audible alarm and the gas turbine will be tripped when the second alarm
of its
level is reached. In areas with a high noise level a visual alarm is provided additionally.
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Description of Components
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The detectors are of the infra red (IR) type and suitable for natural gas (Methane CH4). The
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detectors are located in front of the GT enclosure ventilation fans and in the area of the fuel
are prohibited.
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gas valves. Audible and visual alarm devices are located in the supervised areas and at the
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control station.
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be tripped in case of fire at the gas turbine, at a fuel supply skid, at the lube oil supply skid or
damages. All
inside a PCC.
of damages.
contents and
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are reserved.
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The fire detection system will be provided covering the detection areas as outlined in section
of its
“Scope of Supply”.
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− battery of high pressure cylinders including cylinder valves and racks, including loss moni-
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toring system.
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− connection lines to protected areas including all necessary fittings and supports, manifold,
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The main supply will be according to the largest volume to be protected, considering a spe-
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Generator
Major Characteristics and Benefits
The electrical generator converts the mechanical energy of the turbine into electrical power.
The electrical generator also serves as a starting motor for static start-up with a starting fre-
quency converter from turning gear speed in case of a gas turbine application.
reserved.
are reserved.
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designed according to IEC standards. These generators cover a wide rating range up to 560
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Restricted
cooler
AHB54FGTPACR10
OmegaTM
AHB54FGTPACR10
Coupling
/ Rev:
Siemens Energy Sector
Excitation End
Shaft seal
/ Revision:
Performance Plus
12 (11/2016)
TM
PG GT GCO
Stator End
E PC
Frame
P GT
FE BO
Figure: Generator SGen5-2000H Arrangement
SI PMG -
- Restricted -
stator
Spring
mounted
Stator core
Page
Rotor
3.9.2.
Section 2.9.2.
2 -111-1
Bushings
Cooler
3.9.2. Arrangement
Connections
Bearing
End
Bracket
Bearing
Turbine
Coupling
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F
Detailed Description
Stator
STATOR CORE
Thin laminations of high grade, low loss silicon steel are consolidated to form the stator core.
Each lamination is electrically insulated with high temperature capability material. The lamina-
tions are stacked to form the stator core with finger-plates and heavy end-plates at each end.
Key bars and insulated through bolts are used to maintain core integrity and tightness. The
resultant stator core assembly has long lasting tightness, mechanical ruggedness, and excel-
lent heat transfer characteristics.
Heat induced directly in the core by alternative magnetic flux and heat conducted into the core
from the stator coils is removed by hydrogen, which flows through radial ventilation passages
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spaced regularly along the length of the core. Additionally, there is noticeable cooling at the
tips of the stator teeth, where they protrude into the turbulent airflow conditions in the air gap.
damages. All
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The core assembly is spring suspended from the frame by steel spring assemblies, which iso-
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late the frame and foundation from core vibration. This spring suspension is specially designed
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STATOR WINDING
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The stator winding is a two-layer, lap-wound winding. Each coil in the winding consists of two
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half coils which are completely formed before insertion into the stator slots. A half coil is made
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the need for external series transpositions. Each half coil is connected either with another half
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The stator end winding is built by the coil involutes being consolidated on a support ring and
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support brackets. The resulting basket structure withstands transient forces from a three
Transmittal,
phase short circuit. At the same time the assembly allows thermal expansion and contraction
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Embedded resistance type temperature detectors are located between the upper and lower
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coil sides in the slots. The elements are distributed throughout the winding to obtain a repre-
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sentative highest temperature in different phases. Temperature detectors are also used to
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measure the inlet (cold hydrogen) and exhaust (warm hydrogen) hydrogen circuit.
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STATOR FRAME
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The cylindrical frame is a heavy steel fabrication that supports the stator core and windings,
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bearing brackets, and rotor assembly. It rests on levelling devices (fixators) affixed to the
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foundation and it is secured with foundation bolts and axial and transverse anchors. Lifting
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trunnions and jacking points are provided for generator erection and alignment.
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STATOR MOUNTING
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The stator core assembly is mounted to the frame by steel spring assemblies, isolating the
thereof
frame and foundation from double line frequency core vibration. The spring suspension is also
specially designed to limit torque build up experienced during power system faults.
Rotor
ROTOR SHAFT
The cylindrical type rotor forging is made from nickel, chromium, molybdenum, and vanadium
alloy steel using the vacuum degassing process. Forging materials are ultrasonically tested for
compliance with rigid quality assurance specifications.
The rotor is machined from a alloy steel forging. Radial slots are machined in the shaft to ac-
cept the rotor winding coils. One low-pressure blower is mounted at each end of the rotor.
ROTOR WINDING
The rotor winding is manufactured from high conductivity, creep-resistant silver-bearing cop-
per. Channels at the bottom of the slots provide ventilation paths from the ends of the rotor to
radial cooling holes in the rotor winding copper. Conducting slot wedges hold the coils in the
slots. The end turns are braced with epoxy-glass blocking and restrained by high strength al-
loy-steel forged retaining rings lined with epoxy-glass insulation. The slot wedges and retaining
rings form the damper winding.
The completed rotor is statically and dynamically balanced. Standard quality control tests are
made on every rotor before and after overspeed tests to verify that no shorted winding turns
have developed. It is performed by means of a flux-probe or search coil test as the rotor speed
is increased from rest up to rated speed and back to rest. The rotor is then carefully inspected
and a final high-potential test is performed.
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Two babbitt-lined journal bearings are supported by end-shield bearing brackets located at
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The bearings are self aligning and force lubricated. They are optimized in size to minimize
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mechanical losses. Electrical insulation is provided to prevent shaft current flowing across the
or design
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well as
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The end-shield bearing brackets are designed to contain hydrogen pressure and support the
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generator rotor. They are split horizontally on the axial centerline of the rotor to facilitate ser-
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The hydrogen shaft (or gland) seal prevents hydrogen gas from escaping the generator at the
interface of the bearing bracket and the rotating shaft. The sealing function is normally pro-
to others
vided by maintaining a defined flow of pressure oil between seal and shaft towards the hydro-
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Oil System
Each generator bearing requires three lubricating oil connections, oil supply and oil drain for
synchronous operation, and lifting oil for start-up and turning-gear operations. Flanges are
provided for connection to and from the turbine lube oil system.
Ventilation
At each end of the generator a shaft-mounted, low-pressure single-stage blower maintains the
circulation of hydrogen cooling gas. On the low pressure side, hydrogen cold gas is drawn
from the circular coolers and enters the stator and rotor end winding area. The gas flow is then
divided between rotor and stator.
The rotor winding is cooled by self pumping action. End winding cooling gas is exhausted into
the air-gap at the ends of the pole faces. Axial channels at the bottom of the slots distribute
cooling gas to radial passages that are spaced along the straight section of the rotor winding.
The warm gas is then exhausted into the air gap through holes in the rotor slot wedges.
A portion of stator gas flow cools the stator end windings (and on one end, the bushings),
while the rest of the stator gas flow enters the air-gap at each end region of the stator. It com-
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bines with the rotor exhaust gas and then passes through radial ventilation ducts spaced regu-
damages. All
larly along the length of the stator core. The core cooling gas flow removes heat conducted
of damages.
into the core from the stator coils and losses occurring in the core itself.
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Hot gas leaving the back of stator core and end winding area is guided to the coolers and re-
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from proven finned-tube cooler technology, the circular shape allows easy access to all pipe
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ends for cleaning from below the generator frame. Each cooler consist of two sections, which
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are individually serviceable during operation. Internal joints and reverse chambers are elimi-
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nated, lowering the risk of leakages and increasing overall availability of the generator.
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The circular design allows optimal utilization of the space available in the cylindrical frame, at
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the same time increasing efficiency due to lower ventilation losses. The coolers are factory
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The cooling water for the coolers is provided by a closed cooling water system as standard
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Static Excitation
The static excitation system is designed to provide control, limiting and monitoring functions for
a synchronous generator. A complete static excitation system includes the static exciter and
voltage regulator, and collector ring assembly and brush rigging. The collector ring assembly
and brush rigging are supplied with the generator.
Collector Set
The collector's primary function is to transfer DC current from the source of excitation to the
rotating generator field winding.
A bolt-on collector is supplied with the generator.
Two forged-steel slip rings and a radial blower are mounted on the collector shaft. The brush
rigging employs brush assemblies that are easily removable while the unit is on line. Graphite
composite brushes are maintained in uniform contact with the rings by constant force springs.
The collector set is covered by a housing fabricated from heavy-gauge steel. A combination of
insulated, hydrogen-sealed axial and radial leads provides the electrical connection to the
generator field winding through the shaft.
Static excitation equipment draws its power from the plant auxiliary system. It provides the
field current to the collector, with the voltage regulator controlling the field current level.
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Generator Delivery
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A generator assembly consisting of major components is delivered to the power plant site. The
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assembly includes generator cylindrical frame, spring-mounted stator, bearing brackets, rotor,
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Field Installation
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The generator frame feet are set on the foundation piers using simple fixators (i.e. leveling
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AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)
Generator Auxiliaries
The hydrogen gas system and the seal-oil system comprise all equipment required for gen-
erator filling, normal operation, shutdown, standstill and gas purging. Main skids are self-
contained units mounted on a bedplate.
H2 System
During normal operation, this system maintains the required pressure and purity of the hy-
drogen cooling gas inside the generator frame. Filling/pressurizing with hydrogen before
startup, and depressurizing and purging for maintenance are operations supported by the
gas system. Major components of the system are regulating valves to maintain hydrogen
pressure, gas drier to remove moisture, and gas purity analyzer. The gas supply can be ei-
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thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights
This auxiliary system provides oil to the shaft seal that prevents hydrogen from escaping at
the interface of rotor and frame. Emergency seal oil backup pump automatically ensures
continuous operation of the seal oil supply. Redundancy and design of the pumps and mo-
tors ensure a high safety and reliability. A loop seal in the generator bearing oil drain line
provides protection against hydrogen contamination of the bearing lubrication oil supply. The
seal oil storage tank is kept at a slight vacuum pressure to remove dissolved gases from the
oil.
down. It comprises cooling water pumps, fin fan air coolers, expansion tank, internal piping
and valves. Under normal operating conditions, start-up and shutdown, one cooling water
pump supplies water through the fin fan air coolers.
created by patent grant or registration of a utility model or design patent are reserved.
After flowing through the fin fan air coolers the cooling water is distributed via a manifold to
the individual component coolers.
An expansion tank maintains the necessary system pressure and provides volume control
due to temperature changes in the system.
The system is equipped with tapping points for a dosing station for sampling and for refilling.
In case the ambient temperature can be below +5°C, antifreeze agent is added to the cooling
water.
Fin Fan
Air Cooler
Generator Co oler
Cooling
M M Water
Pumps
Header
Tank
Lube Oil Cooler
ing air supplied by the fan is equally distributed to the exchanger surface.
The surface of the heat exchanger consists of round copper tubes with fin strips. To improve
the heat transfer, the cooling fins are mechanically connected to the tubes. The tubes are
created by patent grant or registration of a utility model or design patent are reserved.
– Effluent discharge
Control system terminal points, mainly comprising:
created by patent grant or registration of a utility model or design patent are reserved.
Fuel Supply
Fuel and fuel connections at the site have to be provided by the purchaser. The fuel must
meet the fuel specification requirements and the requirements on pressure, temperature and
mass flow at the respective terminal points.
Demineralized Water Supply
Demineralized water meeting the quality requirements and the requirements on pressure,
temperature and mass flow at the respective terminal points has to be provided by the pur-
chaser.
Cooling Water Supply
Cooling water, meeting the quality requirements and the requirements on pressure, tempera-
ture and mass flow at the respective terminal points, has to be provided by the purchaser.
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights
Mechanical Interfaces
- for definition of base scope and available options refer to chapter "Scope of Supply"
reserved.
are reserved.
payment of
tank
for payment
Lube Oil System – cooling water inlet and outlet at lube oil cooler
of its
patent are
utilization of
liable for
model or
Offenders will
utility model
document as
of aa utility
registration of
or registration
editing of
grant or
patent grant
not included).
reproduction, dissemination
by patent
Generator
without express
created by
non
Restricted
Note:
AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)
Page 3
4.2.1.
Section 3.2.1.
Details on mechanical interfaces are provided in Appendix “Interfaces”
-6 -2
4.2.1. Mechanical Interfaces
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F
DCS Signal Interface: Hardwired Isolation amplifiers (analog signals, 4-20 mA)
contents and
–
its contents
reserved.
are reserved.
payment of
–
(binary signals, 24V DC)
of its
patent are
utilization of
liable for
design patent
as utilization
held liable
model or
of aa utility
are prohibited.
DCS Signal Interface: OPC Link OPC data link, Ethernet, one-directional, non-
of this
registration of
–
or registration
editing of
redundant
and/or editing
authorization are
express authorization
dissemination and/or
–
patent grant
by patent
without express
created by
created
Transmittal, reproduction,
others without
DCS Signal Interface: Telecom System – Remote access interface for turbine analysis
during commissioning and warranty
to others
Transmittal,
thereof to
Electrical Interfaces
reserved.
are reserved.
payment of
for payment
patent are
package LV switchgear.
utilization of
liable for
design patent
as utilization
held liable
or design
be held
well as
will be
as well
model or
Offenders will
utility model
document as
of aa utility
registration of
grant or
cubicles
by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof
- for definition of base scope and available options refer to chapter "Scope of Supply"
Foundation Interfaces
Component / System Terminal Points
Gas Turbine – Load bearing points in foundation
Gas Turbine Auxiliaries – Load bearing points in foundation
Air Intake Duct – Load bearing points in foundation
Diffuser – Load bearing points in foundation
Stack – Load bearing points in foundation
Diverter and Bypass Stack – Load bearing points in foundation
communication
and communication
rights
All rights
reserved.
are reserved.
patent are
utilization of
liable for
design patent
as utilization
held liable
model or
Offenders will
utility model
of aa utility
are prohibited.
of this
registration of
Details on foundation parts and fixation to foundation are provided in Appendix “Foundation”.
authorization are
express authorization
dissemination and/or
grant or
patent grant
Building Interfaces
reproduction, dissemination
by patent
without express
Air Intake Filter House – Limit of supply is the horizontal supporting frame of
the filter house (approx. 11…14 m above ground).
to others
Noise Enclosure for Gas Turbine – Exhaust air discharge of air handling units / fans
through turbine building wall penetration