SDX

Spray
Drying
C Product Guide
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Nozzles for use in Spray Drying
The Quality you’ve come to expect
Delavan Spray Drying Nozzles reflect years of dedication
to quality, flexibility and reliability. Since 1935, the
Whilst the flagship of the SDX range is the latest
Delavan name has become synonymous with precision
version of the SDX V nozzle, the original classic
engineering, proven techniques and product satisfaction.
designs are all still available as are all of the
Today Delavan continues to be a leader in the spray
wear parts within the Delavan range.
drying industry by staying at the forefront of research and
New manufacturing equipment and tooling
development in new materials, delivery systems and
improvements mean that the excellent quality of
designs to handle new challenges across a range of
the product has been further improved and
industries.
deliveries are now being made from the main
production facility in the UK. The recent
High Performance – Rugged Durability installation of a laser marking system has
Delavan Spray Drying Nozzles set the standard by which other nozzles are provided for the very high quality identification of
judged. We held the first patent on the revolutionary swirl chamber design, wear parts and new packaging has been
with a single inlet, which minimises plugging and maximises particle developed to ensure that all genuine Delavan
uniformity. This design has improved dry product quality because the SDX components reach their destination in
spiral configuration conforms to the natural path of liquid as it progresses pristine condition.
toward the orifice.

In addition, Delavan offers:- Delavan remains committed to providing its

• Durability and wear resistance customers with high quality, reliable delivery and
the kind of performance expected from the
Our nozzles are available in materials that resist chemical attack such
as plastics, ceramics, sintered carbides and various grades of technology leader.
stainless steel.
• Customisation
To suit all your application needs, you can specify spray characteristics
to meet your needs, including droplet size and particle size, spray
angle, flow variation and properties of the liquid being sprayed
• Versatility
Delavan offers three swirl chamber designs with orifice discs ranging
in size from 0.4mm to 6.4mm. The large number of swirl chamber and
orifice combinations provide customers with more options when spray
drying a variety of different products. Swirl chambers and orifices can
be paired in a variety of combinations to produce the droplet size, flow
rate, and spray angle and product quality needed to meet your exact
product specifications.
• Technical expertise and know how
Understanding the "custom" aspect of each application is of critical
importance in spray drying. Almost every dryer presents a unique
situation depending on feed material, capacity, and operating
conditions. Delavan understands the conditions and problems
inherent in spray drying and will recommend the right nozzle for the
best performance.

Our Technical support includes:-

• Lifetime service and support
Once Delavan nozzles are installed in your dryer, the support
never ends. You can contact Delavan at any time with changes,
questions or issues

• Computer Analysis
To suit all your application requirements, Delavan uses computer
analysis programs to produce information such as droplet size,
spray angle, flow rate – all this before installing any nozzles into
the spray dryer, saving valuable time and money.

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
1 E-mail:[email protected] or [email protected] • Web:www.delavan.com
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Technical know how
....the critical factors affecting the spray quality.
The Atomiser Typically, a spray drying nozzle will produce droplets as small as 1 to 2 micron
and as large as 400 to 500 micron. However, the majority will be within a
Delavan recognises that at the "heart" of any spray dryer is the range of 50-200 micron. The narrower the range of droplet size the more
atomiser, small in size, big in importance, installing the right suited it is to spray drying, with a "mono -range" being the ultimate goal for
atomiser is essential to spray drying success. most operators.

The atomiser must fulfil several important functions. Spray Angle

1. It must disperse the feed material into small droplets, which should be well The spray angle in spray drying is usually in the 60° to 90° band. It must be
distributed within the dryer and mixed thoroughly with the hot gas. noted that the spray angle measured near the orifice may not prevail further
away. This is particularly true at high pressures, when the angle becomes
2. The size of the droplets produced must be compatible with the required
actually narrower within a short distance. Therefore it is important to establish
product particle size characteristics,
the exact manner in which this spray angle is measured.
3. The droplets produced must not be so large that they are incompletely dried,
nor so small that product recovery is difficult. Small particles may also Flow Variation
overheat and become scorched.
SDX nozzles may also act as metering devices, controlling the distribution of
4. The atomiser must also act as a metering device, controlling the rate at feed into the chamber. Whether single or multi - nozzle application are used
which the material is fed into the dryer. the flow rate must be precisely controlled to be compatible with the dryer
Consequently, the atomiser, though relatively inexpensive, is therefore an design.
extremely critical element. It is important therefore to understand the properties of the feed material.
Centrifugal Pressure Nozzles As there are so many different feed stocks, all of Delavan’s calculations are
The SDX™ nozzle represents Delavan’s range of centrifugal spray drying based on water and variations of viscosity etc. are taken into account in
nozzles. Energy for atomisation is supplied solely by the feed liquid pressure, Delavan’s computer analysis programmes.
with pressures up to 700 bar being used.
Liquid Properties
The SDX™ range is of the swirl type configuration using
a single inlet swirl chamber and has the capability of atomising liquids having Understanding of the feed stock is essential. The properties of the feed stock
viscosities up to several hundred centipoise. are directly related to the finished particle size, therefore density, viscosity,
percentage solids, abrasive awareness and any other characteristics all need
All the SDX™ nozzles uses a similar design swirl configuration with orifice to be considered
discs, thereby guaranteeing uniformity of performance across the range.
The liquid properties should be established at the temperature corresponding
Two-Fluid Nozzles to the liquid in the nozzle. Feed stocks are often sprayed at elevated
temperatures to decrease viscosity, thereby improving atomisation.
In two-fluid nozzles, gas (or steam) supplies most of the energy required to
atomise the liquid. Liquid admitted under low pressure may be mixed either
internally or externally with the gas. Although energy requirements for this The effect of each liquid property on droplet size is usually established by
atomiser are generally greater than the spinning disks or pressure nozzles, actual test, however Delavan’s field experience shows that these effects can
the two-fluid nozzle can produce very fine atomisation, particularly with be closely estimated from the following correction factors:
viscous materials. It is often used in laboratory and small spray dryers.

Spray Quality and Particle Size D a m0.25

Where D = Mean droplet diameter, micrometers
Whilst durability is one of the foremost requirements of pressure nozzles, EFFECT OF m = Absolute viscosity, centipoise
atomisation quality is certainly just as critical. The importance of droplet size LIQUID VISCOSITY
is often more critical than in other spray operations. Droplet size affects not D a s0.33
only dryer size and operating efficiency, but also the characteristics of the final Where s = Surface tension, dynes/cm
product.

Particle size is critical with regard to bulk density, solubility and customer Wear Resistance
acceptance.
The wear life of the internal parts (consumable parts), depends upon its
Distinguishing between droplet size and particle size is important, since the corrosion and erosion resistant characteristics
two are generally not identical, although the relationship between the two can
often be determined, usually by on-site trials. Corrosion occurs when the liquid feed and wear parts are chemically
incompatible.
Particle size, or droplet size is usually expressed in terms of a mean or
average diameter as well as the range or spread in size. As discussed in Erosion results from the liquid feed with its abrasive solids physically
Delavan’s "Spray Droplet Technology" booklet, there are several definitions of removing the material.
mean diameter.
Corrosion problems can be avoided if the chemical properties of the feed
Droplet Diameters stock are known and the material of the consumable parts are designed to be
compatible.
Delavan uses the Sauter mean diameter, whose ratio of volume to surface
area is equal to that of the aggregate spray, to measure the droplet diameter. Erosion can be combated, but never fully overcome. The use of harder material,
The range or spread in droplet size requires an understanding of the entire or special materials can reduce this problem.
distribution.

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
E-mail:[email protected] or [email protected] • Web:www.delavan.com 2
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SDX Product Range
TM

Overview
For over three decades, Delavan the leader in the spray dry industry, continues the tradition with the original SDX™ family of
products. This product line specifically designed for the spray drying industry includes five centrifugal pressure nozzles; the SDX,
SDX III, SDX V, Mini SDX and SDX Compact. Each of these five products is built on Delavan’s unique single inlet spiral swirl chamber
design and highly polished orifice. This combination swirl chamber and orifice produces a limitless number of combinations to
supply virtually any flow rate and spray angle. This means the nozzle can be “Fine Tuned” to almost any dryer or application.
Each SDX product incorporates a single inlet design which enhances the nozzles performance by minimizing plugging and maximizing particle
uniformity. The automated polishing process controls the diameter of each orifice to within plus or minus 1/1000 of an inch ensuring incomparable
spray performance. The key to the SDX’s success is its spray quality and particle size creating a narrow band of droplet sizes. The nozzles internal
design atomizes liquids having viscosities up to several hundred centipoise. The SDX is well suited to counter flow spray dryers and to installations
requiring multiple atomizers. Optimum production capacities up to 10,000 pounds per hour through a single nozzle are possible.

SDX™ Benefits:
This patented design offers several features recognized by the Spray Dry • Lower Dryer Inlet Temperatures,
Industry worldwide. This centrifugal pressure atomizer produces a hollow • Less Plugging,
cone spray pattern using pump fed pressures up to 10,000psi {690 bar}. • Improved Product Quality,
• Increased Throughput,
Specific benefits vary with each product and dryer, • Longer Wear Life,
but common results include; • Atomizes Difficult Products,
• Close Dimensional Tolerances, and Simplicity in design.
• Reduced Pump Pressure,

SDX

Features
This classic eight part construction nozzle is made from Stainless
Steel using a standard endplate, swirl chamber and orifice metering
set in tungsten carbide with a variety of seal materials. Torque
tightened assembly required for a maximum design pressure 7,000 psi
{690 bar} and temperature of 1,000º F {538 º C} with metal seals.

SDX III

Features
This simple six part construction nozzle is made from Stainless
Steel using a standard endplate, swirl chamber and orifice metering
set in tungsten carbide with Silicone or Viton o-ring. Hand tight
assembly with a maximum design pressure of 5,000 psig {345 bar}
and temperature of 300º F {149º C}. A further derivative capable of
operation at 700 bar (10,000 psi) is also available.

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
3 E-mail:[email protected] or [email protected] • Web:www.delavan.com
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SDX Product Range
TM

SDX V

Features
This cassette style eight part construction nozzle is made from
Stainless Steel using retaining ring, single thickness swirl chamber
and self-aligned orifice metering set in tungsten carbide with Viton
or Silicone o-ring. Hand tight assembly with a maximum design
pressure of 5,000 psig {345 bar} and temperature of 300º F {149º C}.

MINI SDX

Features
This low flow five part construction nozzle is made from Stainless
Steel using a mini swirl chamber and mini orifice metering set in
tungsten carbide with a Viton o-ring. Hand tight assembly with
mini-sdx tool for a maximum design pressure 5,000 psig {345 bar}
and temperature of 300º F (149º C}.

Compact SDX

Features
This simplified cassette style seven part construction nozzle is made
from stainless steel using a mini single thickness swirl chamber and
mini self-aligned orifice metering set in tungsten carbide with Viton o-
rings or Silicon. Hand tight assembly with a maximum design
pressure of 5,000 psig {345 bar} and temperature of 300º F (149º C}.

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
E-mail:[email protected] or [email protected] • Web:www.delavan.com 4
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Capacity Chart
Metering Sets Spray SDX, SDX III, SDX V, MINI SDX and Compact SDX Capacity Chart
Angle Flow rate in Litres/ HR at Bar G Flow rate in US GPH at PSIG
Swirl Chamber Orifice
Mini Compact SDX & SDX V Equivalent Measured
SDX SDX SDX III Orifice Dia. (1000 PSIG) 69 138 207 276 345 1000 2000 3000 4000 5000
(in) with water

SW4 – – – 0.016 70º-75º 21.2 29.9 36.7 42.4 47.3 5.6 7.9 9.7 11.2 12.5
SW4 – – – 0.018 70º-75º 24.2 34.4 42.0 48.4 54.1 6.4 9.1 11.1 12.8 14.3
SW4 – – – 0.020 70º-75º 25.7 36.3 44.7 51.5 57.5 6.8 9.6 11.8 13.6 15.2
SW4 – – – 0.022 70º-75º 28.4 40.1 49.2 56.8 63.6 7.5 10.6 13.0 15.0 16.8
SW4 – – – 0.024 70º-75º 32.6 46.2 56.4 65.1 72.7 8.6 12.2 14.9 17.2 19.2
– SAC SA SAV 0.025 68º 51.1 72.3 88.6 102.2 114.3 13.5 19.1 23.4 27.0 30.2
SW1 – – – 0.027 70º-75º 54.9 77.6 95.0 109.8 122.6 14.5 20.5 25.1 29.0 32.4
– SAC SA SAV 0.028 71º 56.8 80.2 98.4 113.6 126.8 15.0 21.2 26.0 30.0 33.5
SW1 – – – 0.030 70º-75º 62.5 88.2 108.3 124.9 139.7 16.5 23.3 28.6 33.0 36.9
– SAC SA SAV 0.031 74º 62.5 88.2 108.3 124.9 139.7 16.5 23.3 28.6 33.0 36.9
SW1 – – – 0.033 70º-75º 65.9 93.1 113.9 131.7 147.2 17.4 24.6 30.1 34.8 38.9
– SAC SA SAV 0.034 77º 68.1 96.5 118.1 136.3 152.2 18.0 25.5 31.2 36.0 40.2
SW1 – – – 0.036 70º-75º 71.2 100.7 123.4 142.3 159.0 18.8 26.6 32.6 37.6 42.0
– SAC SA SAV 0.037 79º 75.7 107.1 131.0 151.4 169.2 20.0 28.3 34.6 40.0 44.7
SW2 – – – 0.038 70º-75º 100.3 141.9 177.5 200.6 224.5 26.5 37.5 46.9 53.0 59.3
– SBC SB SBV 0.040 76º 94.6 134.0 163.9 189.3 211.6 25.0 35.4 43.3 50.0 55.9
SW2 – – – 0.042 70º-75º 113.6 160.5 196.8 113.6 254.0 30.0 42.4 52.0 30.0 67.1
– SBC SB SBV 0.043 78º 104.1 147.2 180.2 208.2 232.8 27.5 38.9 47.6 55.0 61.5
SW2 – – – 0.044 70º-75º 119.2 168.4 206.7 238.5 266.5 31.5 44.5 54.6 63.0 70.4
– SBC SB SBV 0.046 80º 113.6 160.5 196.8 227.1 254.0 30.0 42.4 52.0 60.0 67.1
SW2 – – – 0.048 70º-75º 132.5 187.4 227.9 265.0 296.4 35.0 49.5 60.2 70.0 78.3
– SBC SB SBV 0.049 81º 121.1 171.1 209.7 242.2 271.0 32.0 45.2 55.4 64.0 71.6
SW2 – – – 0.050 70º-75º 140.0 198.0 242.6 280.1 313.0 37.0 52.3 64.1 74.0 82.7
– SBC SB SBV 0.052 82º 128.7 182.1 222.9 257.4 287.7 34.0 48.1 58.9 68.0 76.0
SW3 – – – 0.054 70º-75º 191.1 270.2 331.2 382.3 389.5 50.5 71.4 87.5 101.0 102.9
– SCC SC SCV 0.055 78º 170.3 240.7 294.9 340.7 382.3 45.0 63.6 77.9 90.0 101.0
SW3 – – – 0.056 70º-75º 202.5 286.5 350.9 405.0 452.7 53.5 75.7 92.7 107.0 119.6
– SCC SC SCV 0.058 79º 181.7 257.0 314.5 363.4 405.0 48.0 67.9 83.1 96.0 107.0
SW3 – – – 0.060 70º-75º 219.5 310.4 380.0 439.1 490.9 58.0 82.0 100.4 116.0 129.7
– SCC SC SCV 0.061 80º 193.0 272.9 334.2 386.1 431.5 51.0 72.1 88.3 102.0 114.0
SW3 – – – 0.062 70º-75º 230.9 326.6 400.1 461.8 516.3 61.0 86.3 105.7 122.0 136.4
– SCC SC SCV 0.064 81º 202.5 286.1 350.9 405.0 454.2 53.5 75.6 92.7 107.0 120.0
– SCC SC SCV 0.067 82º 212.0 299.8 367.1 423.9 473.1 56.0 79.2 97.0 112.0 125.0
– SCC SC SCV 0.070 83º 225.2 318.3 389.9 450.4 503.4 59.5 84.1 103.0 119.0 133.0
– SDC SD SDV 0.073 78º 291.4 412.6 503.4 582.9 651.0 77.0 109.0 133.0 154.0 172.0
– SDC SD SDV 0.076 79º 310.4 439.1 537.5 620.7 692.7 82.0 116.0 142.0 164.0 183.0
– SDC SD SDV 0.079 80º 325.5 461.8 564.0 651.0 726.7 86.0 122.0 149.0 172.0 192.0
– SDC SD SDV 0.082 81º 336.9 476.9 582.9 673.7 753.2 89.0 126.0 154.0 178.0 199.0
– SDC SD SDV 0.085 82º 348.2 492.1 601.8 696.4 779.7 92.0 130.0 159.0 184.0 206.0
– SDC SD SDV 0.088 83º 363.4 514.8 628.3 726.7 813.8 96.0 136.0 166.0 192.0 215.0
– – SE SEV 0.091 78º 469.3 662.4 813.8 938.7 1,048.4 124.0 175.0 215.0 248.0 277.0
– – SE SEV 0.094 79º 484.5 685.1 840.3 969.0 1,082.5 128.0 181.0 222.0 256.0 286.0
– – SE SEV 0.097 80º 499.6 707.8 866.8 999.2 1,116.6 132.0 187.0 229.0 264.0 295.0
– – SE SEV 0.100 80º 514.8 726.7 893.3 1,029.5 1,150.6 136.0 192.0 236.0 272.0 304.0
– – SE SEV 0.103 81º 529.9 749.4 919.8 1,059.8 1,184.7 140.0 198.0 243.0 280.0 313.0
– – SF SFV 0.106 76º 722.9 1,022.0 1,252.8 1,445.9 1,616.2 191.0 270.0 331.0 382.0 427.0

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
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Capacity Chart
Metering Sets Spray SDX, SDX III, SDX V, MINI SDX and Compact SDX Capacity Chart
Angle Flow rate in Litres/ HR at Bar G Flow rate in US GPH at PSIG
Swirl Chamber Orifice
Mini Compact SDX & SDX V Equivalent Measured
SDX SDX SDX III Orifice Dia. (1000 PSIG) 69 138 207 276 345 1000 2000 3000 4000 5000
(in) with water

– – SF SFV 0.109 76º 749.4 1,059.8 1,298.3 1,498.9 1,676.8 198.0 280.0 343.0 396.0 443.0
– – SF SFV 0.112 77º 768.4 1,086.3 1,332.3 1,536.7 1,718.4 203.0 287.0 352.0 406.0 454.0
– – SF SFV 0.115 77º 787.3 1,112.8 1,362.6 1,574.6 1,760.0 208.0 294.0 360.0 416.0 465.0
– – SF SFV 0.118 78º 813.8 1,150.6 1,408.0 1,627.6 1,820.6 215.0 304.0 372.0 430.0 481.0
– – SG SGV 0.121 73º 1,003.0 1,419.4 1,737.3 2,006.1 2,244.5 265.0 375.0 459.0 530.0 593.0
– – SG SGV 0.124 73º 1,025.7 1,449.7 1,775.2 2,051.5 2,293.7 271.0 383.0 469.0 542.0 606.0
– – SG SGV 0.127 74º 1,052.2 1,487.5 1,824.4 2,104.5 2,354.3 278.0 393.0 482.0 556.0 622.0
– – SG SGV 0.130 75º 1,078.7 1,525.4 1,869.8 2,157.5 2,411.0 285.0 403.0 494.0 570.0 637.0
– – SG SGV 0.133 75º 1,105.2 1,563.2 1,915.2 2,210.4 2,471.6 292.0 413.0 506.0 584.0 653.0
– – SH SHV 0.136 70º 1,567.0 2,214.2 2,713.8 3,134.0 3,504.9 414.0 585.0 717.0 828.0 926.0
– – SH SHV 0.140 71º 1,627.6 2,301.3 2,819.8 3,255.1 3,641.2 430.0 608.0 745.0 860.0 962.0
– – SH SHV 0.145 72º 1,703.3 2,407.3 2,948.5 3,406.5 3,807.7 450.0 636.0 779.0 900.0 1,006.0
– – SH SHV 0.150 73º 1,760.0 2,490.5 3,046.9 3,520.1 3,936.4 465.0 658.0 805.0 930.0 1,040.0
– – SH SHV 0.155 74º 1,816.8 2,570.0 3,145.3 3,633.6 4,061.3 480.0 679.0 831.0 960.0 1,073.0
– – SI SIV 0.160 70º 2,043.9 2,891.7 3,539.0 4,087.8 4,568.5 540.0 764.0 935.0 1,080.0 1,207.0
– – SI SIV 0.165 71º 2,195.3 3,103.7 3,803.9 4,390.6 4,909.1 580.0 820.0 1,005.0 1,160.0 1,297.0
– – SI SIV 0.170 72º 2,346.7 3,319.4 4,065.1 4,693.4 5,246.0 620.0 877.0 1,074.0 1,240.0 1,386.0
– – SI SIV 0.175 73º 2,460.3 3,478.4 4,261.9 4,920.5 5,499.6 650.0 919.0 1,126.0 1,300.0 1,453.0
– – SI SIV 0.180 74º 2,554.9 3,614.7 4,424.7 5,109.8 5,711.6 675.0 955.0 1,169.0 1,350.0 1,509.0
– – SI SIV 0.185 75º 2,649.5 3,747.2 4,587.4 5,299.0 5,923.5 700.0 990.0 1,212.0 1,400.0 1,565.0
– – SJ SJV 0.190 71º 3,293.0 4,655.6 5,704.0 6,585.9 7,361.8 870.0 1,230.0 1,507.0 1,740.0 1,945.0
– – SJ SJV 0.195 72º 3,368.7 4,765.3 5,836.5 6,737.3 7,532.2 890.0 1,259.0 1,542.0 1,780.0 1,990.0
– – SJ SJV 0.200 73º 3,463.3 4,897.8 5,999.2 6,926.6 7,744.1 915.0 1,294.0 1,585.0 1,830.0 2,046.0
– – SJ SJV 0.205 74º 3,633.6 5,136.2 6,294.5 7,267.2 8,126.4 960.0 1,357.0 1,663.0 1,920.0 2,147.0
– – SJ SJV 0.210 75º 3,785.0 5,352.0 6,555.6 7,570.0 8,463.3 1,000.0 1,414.0 1,732.0 2,000.0 2,236.0

Note: DELAVAN's SDX® Family of nozzles is protected by Patent.

This chart is a limited illustration, with over a 1000 orifice and swirl chamber combinations, the SDX® can provide multiple flow rates and spray
angles at various operating parameters. All spray angles are based on water at a pressure of 1000 psi (69 Bar). The Mini SDX has a nominal spray
angle of 70º to 75º due to it’s unique coned face orifice.

Delavan's Star Rating System (SRS) outlines three primary properties of wear on our Carbide Products; Abrasion, Corrosion and Erosion.
Scale (Lowest Rating (*) to Highest Rating (******) )

Delavan Carbide Reference Guide

Delavan Reference Carbide Description * SRS RATING

Abrasion Corrosion Erosion
Standard Grade General Purpose Tungsten Carbide used in all of Delavan’s SDX products and suitable *** *** ***
for most applications.
Standard Plus Grade General Purpose Tungsten Carbide with improved resistance for use with High Pressure **** **** ****
applications.
Premium Grade Speciality Tungsten Carbide best suited for Chemical and Abrasion Resistance. ***** **** *****

Superior Grade Speciality Tungsten Carbide best suited for pure Chemical Resisitance with Caustic ** ***** ****
or Acid materials.

Delavan Reference: The SDX Family of products comes with carbide internal components made from our Standard Grade of Carbide which is noted
by our part numbers. Please contact Delavan for questions on our complete line of material selections.

* Caution: These ratings are subject to each application and should be used as a general guide.

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Component Parts
MINI SDX

MINI SDX DESCRIPTION AND PART NUMBERS

Description Part No. Material
(A) Body A329320020 Stainless Steel
(B) Orifice Disc A00902-XXX* Tungsten Carbide
(C) Swirl Chamber See Swirl Chamber Chart below
(D) O-Ring A313520130 Viton

(E) 1/4 NPTF Adaptor A329310013 Stainless Steel

(E) 3/8 NPTF Adaptor A329310021 Stainless Steel

Assembly Tool A363860006 Stainless Steel

* Specify Orifice Size from Capacity Chart, on page 5

Please note special materials are available on request for particular applications -
please contact the factory for price and delivery.

SEAL KIT (24 O-RINGS) MINI SDX SWIRL CHAMBER PART NUMBERS
Part No. Description Material Tungsten Carbide Ceramic
A49109005 Mini SDX Seal Kit Viton SW1 A507910014 A329330011
SW2 A507910022 A329330029
SW3 A507910030 A329330037
SW4 A507910048 A329330045

MINI SDX Assembly Procedure:

1. Place the nozzle body (A) thread side up on to a flat surface.
E
2. Press the orifice disc (B) cone face down into the body.
3. Hand tighten the orifice disc (B) with the assembly/
D ADAPTOR disassembly tool P/N 36386.
4. Place adaptor o-ring (D) onto recess on adaptor (E).

5. Slot the adaptor (E) inlet thread side down and place the
C O-RING swirl chamber (C) swirl side down into the adaptor (E).
6. Place the nozzle body (A) over the swirl chamber (C) and
adaptor (E) and screw together and hand tighten only (no tools).

B 7. Ensure the complete assembly does not rattle.

SWIRL
CHAMBER
A
ORIFICE
DISC ASSEMBLY TOOL

Part number
A363860006
for changing
BODY Mini-SDX
orifice discs.

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Component Parts
SDX
SDX DESCRIPTION AND PART NUMBERS
Description Part No. Material
(A) Body A297760017 Stainless Steel
(B) Orifice O-Ring A297720011 Nylon
A297720037 Aluminium
A297720060 PTFE
A297720078 Hard Fibre
A297720086 Stainless Steel
A297720045 Copper
(C) Orifice Disc A00703-XXX* Tungsten Carbide
(D) Swirl Chamber See Swirl Chamber Charts below
(E) End Plate W053660012 Tungsten Carbide
(F) Screw Pin A297770016 Stainless Steel
(G) Body O-Ring A297730010 Nylon
A297730036 Aluminium
A297730069 PTFE
A297730077 Hard Fibre
SEAL KIT (10 OF EACH O-RING) A297730044 Copper
Part No. Description Material (H) Adaptor BSPT Thread NPT Thread
A299630010 SDX Seal Kit Nylon 1/4 Adaptor A297750091 A297750018 Stainless Steel
3/8 Adaptor A297750117 A297750034 Stainless Steel
A299630036 SDX Seal Kit Aluminium
1/2 Adaptor A297750133 A297750059 Stainless Steel
A299630044 SDX Seal Kit Copper
3/4 Adaptor A297750158 A297750075 Stainless Steel
A299630069 SDX Seal Kit PTFE Thread Guard A505190007 Stainless Steel
A299630077 SDX Seal Kit Hard Fibre Removal Tool W153070005 DurAl

* Specify orifice size and swirl chamber suffix from capacity chart, on page 5
Please note special materials are available on request for particular applications - please
contact the factory for price and delivery.
SDX & SDX III SWIRL CHAMBER/END PLATE
SDX & SDX III SWIRL CHAMBER PART NUMBERS
COMBINED DESCRIPTION AND PART NO.
Tungsten Carbide HSS
Tungsten Carbide
SW/CH SA A312120015 A297940015
SW/CH/END PLATE SA W013800013 SW/CH SB A312120023 A297940023
SW/CH/END PLATE SB W013800021 SW/CH SC A312120031 A297940031
SW/CH/END PLATE SC W013800039 SW/CH SD A312120049 A297940049
SW/CH/END PLATE SD W013800047 SW/CH SE A312120056 A297940056
SW/CH/END PLATE SE W013800054 SW/CH SF A312120064 A297940064
SW/CH/END PLATE SF W013800062 SW/CH SG A312120072 A297940072
SW/CH/END PLATE SG W013800070 SW/CH SH A312120080 A297940080
SW/CH/END PLATE SH W013800088 SW/CH SI A312120098 A297940098
SW/CH/END PLATE SI W013800096 SW/CH SJ A312120106 A297940106
SW/CH/END PLATE SJ W013800104 SW/CH SK A312120122 A297940122
SW/CH/END PLATE SK W013800120 SW/CH SL No Part Number A297940114
SW/CH/END PLATE SM W013800138 SW/CH SM A312120130 A297940130

H SDX Assembly Procedure:

1. Place the nozzle body (A) thread side up on a flat surface.
G
ADAPTOR 2. Place the orifice o-ring (B) in the nozzle body (A).
F 3. Place the orifice disc (C) on top of the orifice o-ring (B).
BODY O-RING 4. Place the swirl chamber (D) on top of the orifice disc (C) it does not matter
E which direction.
SCREW PIN
D 5. Insert end plate (E) over swirl chamber (D) with bevelled side up.
6. Install screw pin (F) into nozzle body (A). Wrench until snug (Torque of 47.5
C END PLATE
Newton/Meters or 30-35 foot pounds).
B
7. Drop the body o-ring (G) on nozzle body (A).
A SWIRL CHAMBERS
8. Screw the nozzle body assembly onto Adaptor (H). Wrench the nozzle
ORIFICE DISC body assembly onto Adaptor (H) until snug. (Torque 68 Newton/Metres or 70-
ORIFICE O-RING 75 foot pounds).
9. Ensure the complete assembly does not rattle.
BODY

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Component Parts
SDX III
SDX III DESCRIPTION AND PART NUMBERS
Description Part No. Material
(A) Body W113000001 Stainless Steel
(A) Body A48440 17-4 PH Stainless Steel
(B) Orifice O-Ring W155100164 Silicone
A313520163 Viton
(C) Orifice Disc A00703-XXX* Tungsten Carbide
(D) Swirl Chamber See Swirl Chamber Charts below
(E) End Plate A383310016 Tungsten Carbide
(F) Adaptor O-Ring W155100214 Silicone
A313510321 Viton
(G) Adaptor BSPT THREAD NPT THREAD
1/4 Female Adaptor W113011339 A383290015 Stainless Steel
3/8 Female Adaptor W113012337 A383290028 Stainless Steel
1/2 Female Adaptor W113013335 A383290036 Stainless Steel
3/4 Female Adaptor W113014333 A383290044 Stainless Steel
Thread Guard A505190007 Stainless Steel
SEAL KIT (10 OF EACH O-RING) Assembly Tool W153070005 DurAl
Part No. Description Material * Specify Orifice Size from Capacity Chart, on page 5.
A487250001 SDX III Seal Kit Silicone
Please note special materials are available on request for particular applications -
A487250027 SDX III Seal Kit Viton please contact the factory for price and delivery.

SDX & SDX III SWIRL CHAMBER/END PLATE SDX & SDX III SWIRL CHAMBER PART NUMBERS
COMBINED DESCRIPTION AND PART NO. Tungsten Carbide HSS
Tungsten Carbide SW/CH SA A312120015 A297940015
SW/CH SB A312120023 A297940023
SW/CH/END PLATE SA W013800013
SW/CH SC A312120031 A297940031
SW/CH/END PLATE SB W013800021
SW/CH SD A312120049 A297940049
SW/CH/END PLATE SC W013800039 SW/CH SE A312120056 A297940056
SW/CH/END PLATE SD W013800047 SW/CH SF A312120064 A297940064
SW/CH/END PLATE SE W013800054 SW/CH SG A312120072 A297940072
SW/CH/END PLATE SF W013800062
SW/CH SH A312120080 A297940080
SW/CH/END PLATE SG W013800070
SW/CH SI A312120098 A297940098
SW/CH/END PLATE SH W013800088
SW/CH SJ A312120106 A297940106
SW/CH/END PLATE SI W013800096
SW/CH SK A312120122 A297940122
SW/CH/END PLATE SJ W013800104
SW/CH SL No Part Number A297940114
SW/CH/END PLATE SK W013800120
SW/CH SM A312120130 A297940130
SW/CH/END PLATE SM W013800138

SDX III Assembly Procedure:

1. Place the body (A) thread side up on a flat surface.
G 2. Make sure the orifice o-ring (B) is pressed snugly to the nozzle body (A).
3. Place the orifice disc (C) with bevelled side down into the body (A).
F ADAPTOR 4. Use your finger to align the orifice into the recessed area in the body.
5. Place the swirl chamber (D) on top of the orifice (C). It does not matter which
E side of the swirl chamber faces the orifice (W0138 will only go one way).
ADAPTOR O-RING 6. The direction of the swirl chamber does not affect the
D functionality of the nozzle.
END PLATE 7. If you require an end plate (E), place it circular side down,
on top of the swirl chamber (D) with the square side of the end plate on top.
C
8. Make sure the adaptor o-ring (F) is on the adaptor (G).
B
9. Screw the adaptor (G) onto the nozzle body (A) and hand
SWIRL CHAMBERS
tighten only.
A ORIFICE DISC
10. Ensure the complete assembly does not rattle.
ORIFICE O-RING
ASSEMBLY TOOL There is an additional tool number
Part number W153070005 W15336 which is designed for
for insertion and removal of removal of orifice discs which have
SDX III swirl chambers. become embedded with product.
BODY

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9 E-mail:[email protected] or [email protected] • Web:www.delavan.com
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Component Parts
COMPACT SDX

COMPACT SDX DESCRIPTION AND PART NUMBERS

Description Part No. Material
(A) Body W203010035 Stainless Steel
(B) Orifice O-Ring A313520148 Viton
W155100149 Silicone
(C) Orifice Disc W20303-XXX* Tungsten Carbide
(D) Swirl Chamber See Swirl Chamber Chart below
(E) Swirl Chamber Retainer W203070013 Stainless Steel
(F) Adaptor O-Ring A313520148 Viton
W155100149 Silicone
(G) Adaptor W203020034 Stainless Steel
Thread Guard W203230013 Stainless Steel
Compact/Mini Interface Adaptor W203220014 Stainless Steel
Removal Tool W203080012 DurAl
SEAL KIT (12 OF EACH O-RING)
Part No. Description Material * Specify Orifice Size from Capacity Chart, on page 5.

W203050015 Compact SDX Seal Kit Viton Please note special materials are available on request for particular applications - please contact
the factory for price and delivery.
W203060014 Compact SDX Seal Kit Silicone

COMPACT SDX SWIRL CHAMBER PART NUMBERS

Part Number Material
SWIRL CHAMBER SA W203040016 TUNGSTEN CARBIDE
SWIRL CHAMBER SB W203040024 TUNGSTEN CARBIDE
SWIRL CHAMBER SC W203040032 TUNGSTEN CARBIDE
SWIRL CHAMBER SD W203040040 TUNGSTEN CARBIDE

Compact SDX Assembly Procedure:

G 1. Place the nozzle body (A) thread side up on a flat
surface.
F 2. Place the orifice o-ring (B) into nozzle body (A).
ADAPTOR
3. Place the orifice disc (C) onto the orifice o-ring (B)
E protruding side down.
ADAPTOR O-RING 4. Secure the swirl chamber retainer (E) onto the
D swirl chamber (D).

SWIRL CHAMBER 5. Place swirl chamber assembly (D + E) swirl end

RETAINER down onto the orifice disc (C) into nozzle body (A).
C
SWIRL CHAMBER
6. Secure the adaptor o-ring (F) into recess on
adaptor (G).
B 7. Screw down adaptor (G) into nozzle body (A)
ORIFICE DISC securing all components in place and hand
tighten only.
A
ORIFICE O-RING

BODY

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Component Parts
SDX V Description
SDX V DESCRIPTION AND PART NUMBERS
Part No. Material
(A) Body W194990013 Stainless Steel
(B) Orifice O-Ring W155100164 Silicone
A313520163 Viton
(C) Orifice Disc W19581-XXX* Tungsten Carbide
(D) Swirl Chamber See Swirl Chamber Chart below
(E) Retainer O-Ring W155100180 Silicone
A313520189 Viton
(F) Retaining Disc W195490013 Stainless Steel
(G) Body O-Ring W155100222 Silicone
A31350221 Viton
(H) Adaptor BSPT THREAD NPT THREAD
1/4 SDX V Adaptor W195000010 W196350018 Stainless Steel
3/8 SDX V Adaptor W195000028 W196350026 Stainless Steel
1/2 SDX V Adaptor W195000036 W196350034 Stainless Steel
3/4 SDX V Adaptor W195000044 W196350042 Stainless Steel
Removal Tool W196440025 DurAl
SDX Interface Adaptor W19636 Stainless Steel
SDX II and III W19637 Stainless Steel
SEAL KIT (12 OF EACH O-RING) Interface Adaptor
Part No. Description Material * Specify Orifice Size from Capacity Chart, on page 5.
W197690016 SDX V Seal Kit Viton Please note special materials are available on request for particular applications - please contact
W197690024 SDX V Seal Kit Silicone the factory for price and delivery.

SDX V SWIRL CHAMBER PART NUMBERS

Part Number Material
SWIRL CHAMBER SA W194720014 TUNGSTEN CARBIDE
SWIRL CHAMBER SB W194720022 TUNGSTEN CARBIDE
SWIRL CHAMBER SC W194720030 TUNGSTEN CARBIDE
SWIRL CHAMBER SD W194720048 TUNGSTEN CARBIDE
SWIRL CHAMBER SE W194720055 TUNGSTEN CARBIDE
SWIRL CHAMBER SF W194720063 TUNGSTEN CARBIDE
SWIRL CHAMBER SG W194720071 TUNGSTEN CARBIDE
SWIRL CHAMBER SH W194720089 TUNGSTEN CARBIDE
H SWIRL CHAMBER SI W194720097 TUNGSTEN CARBIDE
SWIRL CHAMBER SJ W194720105 TUNGSTEN CARBIDE
G
F SDX V Assembly Procedure:
E 1. Place the nozzle body (A) thread side up on a flat surface.
D ADAPTOR 2. Insert the orifice o-ring (B).
C BODY O-RING 3. Insert the orifice disc (C) into the nozzle body (A) with the “orifice” nose ie.,
the smallest diameter first inserted into the body orifice bevelled side up.
B RETAINING DISC
4. Place the swirl chamber (D) on top of the orifice disc with the larger
RETAINER O-RING diameter flat surface (swirl end) in contact with the orifice disc (C).
A
SWIRL CHAMBER
5. Ensure that the retainer o-ring (E) is fitted onto the retaining disc (F).

ORIFICE DISC 6. Push the retaining disc (F) into the body (A) until the unit is pressed
flat against the back face of the swirl chamber (D) and body (A).
ORIFICE O-RING 7. Place the body o-ring (G) into the body o-ring groove positioned above the
threads on the outside of the body (A).
BODY 8. Ensure the complete body does not rattle.
9. Pick up the assembled unit and screw into the female adapto (H) and
hand tighten.

SDX Recommended Cleaning Procedure For All Products

Depending upon your specific application, SDX component parts (orifice, swirl Parts should not be soaked in caustic solutions overnight, as this may
chamber/end plate) and the body, will require cleaning to remove product build up. deteriorate the binder used in the tungsten carbide material. Soak no longer
The frequency of cleaning will depend upon individual applications. than 30 minutes, then rinse thoroughly with water.
In order to maximise the life of the component parts, the following cleaning Another option is to place the components in an ultrasonic cleaner with water
procedure is recommended:- or mild soap for approximately 10-15 minutes, depending upon the cleaning
Soak the components in a commercially available cleaning solution, using the requirements.
manufacturer’s recommendation on time and concentrate. This cleaning procedure is appropriate for HSS, tungsten carbide and ceramic
If making your own, a caustic solution of 20% concentrate or less may be used – materials.
but caution should be used, as caustic will eventually affect the component parts.

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
11 E-mail:[email protected] or [email protected] • Web:www.delavan.com
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Accessories
Cone Faced Bodies and Butt Weld Adaptors
The following are various special bodies, adaptors and tools that are available for the SDX nozzle range.

CONE FACE BODY These are designed to prevent build up of sprayed product on
the nozzle face and are available with cone angles of 70°, 80°
and 90°. Special angles are available on request.

CONE FACED BODY PART NUMBERS

Nozzle Type 70° 80° 90°
SDX A203190010 A203190028 A203190036
SDX III W118820015 W118820023 W118820031
SDX V W196000019 W196000027 W196000035
BUTT WELD ADAPTOR
The nozzle inlet can be provided with a butt-weld connection
to suit the customer’s existing pipe work sizes in place of
the standard thread connection on request.

Multiple Nozzle Adaptors Delavan offers a line of multiple nozzle

adaptors for use in applications that
require two or more SDX nozzle
assemblies. The multi adaptor or cluster
body can be used for all models and can
be manufactured with a butt-weld or
threaded inlet connection to suit customer
requirements.

When ordering please state, number of

nozzles including the inlet connection size
on both the nozzle and adaptor. Please
also advise of any dimensional constraints
for location of the complete assembly.

Check Valves
Delavan offers two nozzle check valves that are designed for ease of use,
reliable operation and increased profitability. The Delavan Spray Dry
Nozzle Check Valves transform our SDX, SDX III and SDX V into an efficient
drip-free assembly minimizing clean-up from continued flow after the
nozzles have been shut-off. The SDX V check valve is a spring loaded soft
seat piston assembly that opens at 3.5 bar (50psi). The SDX III is a ball
check valve. Delavan offers two versions of the SDX III check valve, one
version that opens at 3.5 bar(50psi) and a second version that opens at 10
bar (145 psi). Both units will stop the flow of media in one direction while
allowing flow in the opposite direction.

Kwik Chek Orifice Gauges The Kwik-Chek orifice gauges are designed for the rapid measurement of
small hole diameters. Models are available to cover a range of hole
diameters from 0,010” to 0,255” (0,25mm-6,50mm).
These gauges work on the principle of directly transferring diameter
measurements from a sliding, tapered needle to a linear scale readout
graduated in 0,001” or 0,02mm.

Note:- Kwik-Chek orifice gauge is not suitable for Mini-SDX.

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E-mail:[email protected] or [email protected] • Web:www.delavan.com 12
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Swirl-Air
In addition to the SDX™ range of products, Delavan offers further experience through the use of
two fluid, or air atomising nozzles.
In two fluid nozzles, air, steam or gas supplies most of the energy to atomise the liquid. This can
be mixed either internally or externally using Delavan’s Swirl Air Spray Drying Nozzle, this is
mixed internally, offering a range of flow rates and spray angles.

Two Swirl-Air nozzle versions are available: the right

angle nozzle (atomising air enters the side, the liquid
enters axially in back): and the in-line nozzle (concentric-
piping is used with the liquid in the centre and atomising
air around the outside). A large selection of pipe
connections are available including concentric and right
angle adaptors with extended lances and manifold
mounting being available.

Features
• Large internal passages with no vanes or cores assure
unrestricted flow with little chance for clogging.
• No external struts or supports to interfere with spray pattern.
• Nozzle design provides for vortex mixing, primary impingement,
fluid distortion and external impact for fine atomisation and
relatively high nozzle efficiency.
• Spray angle can be adjusted through interchangeable nozzle cap
assemblies. This feature permits much wider spray patterns than Right Angle Nozzle Assembly
are possible with most types of two fluid atomisers.
• Air flow (M3/min) and power requirements are relatively low,
permitting specification of smaller air compressors.
• Good atomisation over wide turn-down ratios.
• Droplet size is controlled by minor changes in air pressure.

Spray Characteristics
• Air is introduced tangentially into the nozzle chamber in low
pressure region of the swirling liquid, creating extreme
turbulence and primary atomisation. As liquid leaves the orifice,
it impinges against the deflector ring which serves a dual
purpose: close control of spray angle and breakup of the spray
into even finer droplets (secondary atomisation).
• Nominal spray angles of 50º, 75º, 100º can be attained by
specification of interchangeable nozzle caps. Contact Delavan’s
Customer Service Team for special spray angles up to 180º.
• Mean droplet diameters in the 50 to 100 micrometres range at
modest air pressures and flow rates.
• Degree of atomisation is also variable by controlling the ratio of
air to liquid.
• If air pressure is set initially, and it is necessary to modulate the In-Line Nozzle
liquid flow, the air pressure and flow rates will automatically
respond in such a way that the quality of atomisation remains
nearly constant. In some applications, this can result in savings
through the elimination of air valving and controls.

Contact our factory for a copy of the new Swirl Air

brochure which will be available from August 2006.

Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
13 E-mail:[email protected] or [email protected] • Web:www.delavan.com
 C
Spray Drying Fax Back Form
This enquiry sheet serves as a guide so that we may better assist you in proper nozzle selection. Many times
the optimum nozzle combination cannot be found on the first attempt but the more completely this form is
filled out, the better our chance of success.

Name: _____________________________________________________ Date:_____________________________________

Company:______________________________________________________________________________________________

Address:_______________________________________________________________________________________________

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

Tel No:_____________________________________________________ Fax No: __________________________________

E-mail: _____________________________________________________

The Feed Material

Substance being sprayed: __________________________________ % Solids: ________________________________

Specific gravity (or Density): ________________________________ Viscosity: ________________________________

Acidic or alkaline (pH): _____________________________________

The Nozzle

Nozzle type presently being used: _______________________________________________________________________

Manufacturer: _____________________________________________ Number of nozzles: _______________________

Rated flow and spray angle: ________________________________ Average wear life: ________________________

Material: __________________________________________________ Thread type: _____________________________

The Dryer

Dryer manufacturer: _______________________________________ Inlet air temp: ____________________________

Cocurrent or countercurrent air: ____________________________ Outlet air temp: __________________________

Dryer diameter at nozzle position: ___________________________ Maximum pump pressure: ________________

Pump manufacturer: _______________________________________ Operating pressure: ______________________

The Dry Product

% Moisture: _______________________________________________ Density: _________________________________

Pounds per hour: __________________________________________ Solubility: ________________________________

Comments: ___________________________________________________________________________________________

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

C Please
fax back to: +44 (0)151 495 1043
If faxing back from USA: 011 (44) 151 495 1043
or your local distributor
Delavan Ltd., Gorsey Lane, Widnes, Cheshire WA8 0RJ England
Tel: +44 (0) 151 424 6821 E-mail: [email protected]. Web: www.delavan.co.uk
Contact our Helpline for any special requirements: Tel: +44 (0)151 424 6821 or inside USA Toll Free: 1-800 DELAVAN
We Don’t Just Supply the Nozzles....
Delavan’s extensive experience goes beyond just the Extended Pipe Works and Spray Lances
nozzle with a full range of engineered support for
• Design, development, and modeling.
spray lances. Delavan offers a variety of production
• Manufacturing prototypes.
services to best meet your needs. For new systems,
• Application testing.
Delavan will handle each stage of development from
• Overhaul and repair.
preliminary design to servicing the product. Delavan
• Build to print.
can also enhance current designs or simply
• Product redesign.
manufacture products from existing designs. Build to
• Spray and droplet analysis.
print design services for your application with
specifications, Delavan can provide cooled or heated
lances, support special mounting flanges, by-pass or
purge systems to meet every industry standard.
Standard Spray lance features available in 0º, 45º and
Whether it is FDA or other coded installments e.g.
90º configurations with competitive pricing and
DIN, JIS or ANSI Delavan has the ability to supply.
quick delivery.
Standard Designs available for our SDX and Swirl Air
products in every Spray Dry application, whether it’s
Food, Chemical, or Pharmaceutical. Flanged Port or Typical Spray Dry Lance
Wall Mounted Fittings prevents splash-out during
cleaning. Sanitary Connections mounted to the vessel
with automated Clean-In-Place valving provides a
simple and reliable process for stringent hygienic
operations. Extended Lances with Spray nozzles are
available for single-wall, double-wall and insulated
vessels.
With years of proven designs, Delavan can support a
large range of extended spray lances with multiple
materials of construction, with extensive testing
capacities.

Dealer Stamp

Details of all our products are available on our website @ www.delavan.com

Delavan Ltd – Gorsey Lane – Widnes – Cheshire – WA8 ORJ – UK

Telephone: +44 (0) 151 424 6821 Fax: +44 (0) 151 495 1043
Inside USA Toll Free: 1-800 DELAVAN
e-mail: [email protected] or [email protected]
Web: www.delavan.com

Delavan, SDX and the Goodrich Stripes logo are registered trademarks of Delavan Spray Technologies
and the Goodrich Corporation respectively ȴ Delavan Spray Technologies 2004
All materials are the intellectual property of Goodrich and cannot be used without Goodrich’s consent