Bobcat t300 Service Manual PDF

_ Bobcal®
Service
Manual
SIN 525411001 & Above

TURBO SIN 525511001 & Above
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICSTM)
6902726 (10-03)
<18> Bobcat.
Printed in U.S.A. @ Bobcat Company 200.3
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read

and understand the Operation & Maintenance Manual, Operator's
Handbook and signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs, adjustments or
servicing. Check for correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions can cause injury or
death. W-2003-0903
Safety Alert Symbol: This symbol with a warning statement, means: "Warning, be alert! Your safety is
involved!" Carefully read the message that follows.
CORRECT ,CORRECT
I /
w
i /
8-1 0731 a 8-19110

A Never service the Bobcat® Skid A Use the correct procedure to lift to A Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG
8-19108 8-19111
Have good ventilation when welding
or grinding painted parts.
A Disconnecting or loosening any A Never work on loader with lift
hydraulic tube line, hose, fitting, arms up unless lift arms are
Wear dust mask when grinding
A paintee parts. Toxic dust and gas can
component or a part failure can
cause lift arms to drop. Do not go
held by an approved lift arm
support device. Replace if
be produced.
Avoid exhaust fume leaks which can under lift arms when raised A damaged. .
A kilt without warning. Exhaust system
must be tightly sealed. Exhaust
unless supported by
approved lift arm support device.
an Never modify equipment or add
attachments not approved by
fumes can kit! without warning. Replace it if damaged.
WRONG WRONG
8-19106 8-6589
A Stop, cool and clean engine of

flammable materials before
A Keep body, jewelry and clothing
away from moving parts,
A Lead-acid batteries produce·
flammable and explosive gases.
checking fluids. electrical contact, hot parts and A Keep arcs, sparks, flames and
A Never service or adjust loader exhaust. ~ lighted tobacco away from
with the engine running unless
instructed to do so in the
A Wear eye protection to guard batteries.
from battery acid, compressed A Batteries contain acid which
manual. springs, fluids under pressure ~ burns eyes or skin on contact.
A Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
A Never fill fuel tank with engine A Keep rear door closed except for attention.
running, while smoking or when service, Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts. The
Service Safely Training Course is available from your Bobcat dealer. MSW24·0903
•. 0 ca ®
ALPHABETICAL INDEX
ADVANCED CONTROL SYSTEM (ACS) ............... 60-01

EVAPORATOR ........................................................ 80-01
AIR CLEANER .................................................... 70-01

EVAPORATOR/HEATER UNIT.. .............................. 80-01
AIR CLEANER SERVICE ....................................... 10-01

EXPANSION VALVE ................................................ 80-01
AIR CONDITIONING SERViCE .............................. 80-01
AIR CONDITIONING SYSTEM FLOW ................... 80~01

FAN GEARBOX ....................................................... 10-01
ALTERNATOR ........................................................ 60-01

FLYWHEEL AND HOUSING .................................70-01
FLYWHEEL RPM SENSOR .................................... 60-01
BASIC TROUBLESHOOTING ................................ 80-01

FRONT AUXILIARY HYD. COUPLER BLOCK ....... 20-01
BATIERY ................................................................ 60-01

FUEL SySTEM ........................................................ 10-01
BOBCAT CONTROLLER ........................................ 60-01

FUEL TANK ............................................................. 50-01
BICSTM SYSTEM ............................................... 60-01
BLOWER FAN ........................................................ 80-01

GENERAL AIR CONDITIONING SERVICE
BOB-TACH ................................................... 10-01,50-01

GUIDELINES ......................................................... 80-01
BRAKE .................................................................... 40-01
BUCKET POSITION VALVE ................................20-01

HEATER COIL ......................................................... 80-01
HEATER VALVE ......................................................80-01
CHARGE PRESSURE ............................................ 30-01

HYDRAULIC CONNECTION SPECIFICATIONS .. SPEC-01
COMPONENTS ...................................................... 80-01

HYDRAULIC CONTROL VALVE (ADVANCED
COMPRESSOR ...................................................... 80-01

CONTROL SYSTEM) (ACS) ................................. 20-01
CONDENSER ......................................................... 80-01

HYDRAULIC CONTROL VALVE (FOOT CONTROL) .20-01
CONTROL HANDLE ............................................... 50-01

HYDRAULIC FILTER HOUSING ............................. 20-01
CONTROL HANDLE (ADVANCED CONTROL

HYDRAULIC FLUID RESERVOIR .......................... 20-01
SYSTEM) (ACS) SELECTABLE HAND/FOOT

HYDRAULIC FLUID SPECIFICATIONS ......... SPEC-01
CONTROL ............................................................ 50-01

HYDRAULIC/HYDROSTATIC SYSTEM .................. 10-01
CONTROL HANDLE (SELECTABLE JOYSTICK

HYDRAULIC PUMP ................................................20-01
CONTROL) (SJC) ................................................. 50-01

HYDRAULIC PUMP (CHARGE) .............................. 20-01
CONTROL PANEL .................................................. 50-01

HYDRAULIC PUMP (HI FLOW) .............................. 20-01
CONTROL PANEL (SELECTABLE JOYSTICK

HYDRAULIC PUMP (SELECTABLE JOYSTICK
CONTROL) (SJC) ................................................. 50-01

CONTROL) (SJC) ..................................................20-01
CONTROL PEDALS ............................................... 50-01

HYDRAULIC PUMP (HI FLOW) (SELECTABLE
CONTROL PEDALS (ACS) .................................... 50-01

JOYSTICK CONTROL) (SJC) ............................... 20-01
CONTROLLER (SELECTABLE JOYSTICK

HYDRAULIC/HYDROSTATIC FILTER .................... 20-01
CONTROL) (SJC) ................................................. 60-01

HYDRAULIC SYSTEM INFORMATION .................. 20-01
CONVERSIONS ............................................ SPEC-01

HYDROSTATIC MOTOR ..................................... 30-01
COOLING FAN ....................................................... 70-01

HYDROSTATIC MOTOR (SELECTABLE JOYSTICK
CYLINDER (LIFT) ................................................... 20-01

CONTROL) (SJC) .................................................. 30-01
CYLINDER (POWER BOB-TACH) .......................... 20-01

HYDROSTATIC PUMP ........................................ 30-01
CYLINDER (TILT) ............................................... 20-01

HYDROSTATIC SYSTEM INFORMATION ..........30-01
DIAGNOSTICS .................................................... 60-01

INSTRUMENT PANEL .............................................60-01
DRIVE BELT ........................................................... 30-01

INSIDE ACCESS PANEL ........................................50-01
DRIVE COMPONENTS .......................................... 40-01

INSIDE ACCESS PANEL (SELECTABLE JOYSTICK
. CONTROL) (SJC) .................................................. 50-01
ELECTRICAUHYDRAULIC CONTROLS
REFERENCE ........................................................ 60-01

LIFT AND TILT ACTUATOR CALIBRATION
ELECTRICAUHYDRAULIC CONTROLS
(SELECTABLE JOYSTICK CONTROL) (SJC) ...... 60-01
REFERENCE (SELECTABLE JOYSTICK

LIFT ARM ................................................................ 50-01
CONTROL) (SJC) ................................................. 60-01

LIFT ARM BY-PASS CONTROL VALVE .............. 20-01
ELECTRICAL SYSTEM INFORMATION ................ 60-01

LIFT ARM SUPPORT DEVICE ........................... 10-01
ENGINE ................................................................. 70-01

LIFTING AND BLOCKING THE LOADER ............... 10-01
ENGINE COOLING SYSTEM ................................. 10-01

LIGHTS ................................................................60-01
ENGINE LUBRICATION SySTEM .......................... 10-01

LOADER SPECIFICATIONS ............................. SPEC-01
ENGINE SPECIFICATIONS .......................... SPEC-01

LUBRICATING THE LOADER ................................. 10-01
ENGINE SPEED CONTROL .................................. 70-01
ENGINE SPEED CONTROL (SELECTABLE
JOYSTICK CONTROL) (SJC) ............................... 70-01
ALPHABETICAL INDEX (CONT'D)
MAIN RELIEF VALVE (ACS) ................................... 20-01
MAIN RELIEF VALVE (FOOT CONTROL) .............. 20-01
MAIN RELIEF VALVE (SELECTABLE JOYSTICK
CONTROL) (SJC) ..................................................20-01
MUFFLER ................................................................70-01
OIL COOLER (SEAL TO CONNECT) (STC) ........... 30-01
OPERATOR CAB .......................................... 10-01, 50-01
OPERATOR SEAT ...................................................50-01
OPERATOR SEAT (SUSPENSION) ........................ 50-01
POWER BOB-TACH ................................ 10-01, 50-01
POWER BOB-TACH BLOCK ................................... 20-01
PRESSURE RELIEF VALVE ................................... 80-01
PRESSURE SWITCH ..............................................80-01
RADIATOR.............................................................. 70-01
REAR AUXILIARY DIVERTER VALVE ....................20-01
REAR DOOR ...................................................... 50-01
REAR GRILL ....................................................... 50-01
RECEIVER/DRIER ..................................................80-01
RECONDITIONING THE ENGINE .......................... 70-01
REGULAR MAINTENANCE ................................ 80-01
REMOTE START ................................................. 10-01
SAFETY ...................................................................80-01
SEAT BAR ...............................................................50-01
SEAT BAR SENSOR ...............................................60-01
SERVICE PC (LAPTOP COMPUTER) .................... 60-01
SERVICE SCHEDULE ............................................ 10-01
SPEED SENSOR (SELECTABLE JOYSTICK
CONTROL) (SJC) ..................................................60-01
STARTER ................................................................60-01
SYSTEM CHARGING AND RECLAMATION .......... 80~01
SYSTEM TROUBLESHOOTING CHART ............... 80-01
TEMPERATURE/PRESSURE ................................. 80-01
THERMOSTAT.........................................................80-01
TORQUE SPECIFICATIONS FOR BOLTS ........ SPEC-01
TOWING THE LOADER .......................................... 10-01
TRACTION LOCK ....................................................60-01
TRANSPORTING THE BOBCAT LOADER ............. 10-01
TROUBLESHOOTING .............................................70-01
ACS- ADVANCED CONTROL SYSTEM

AHC- ADVANCED HAND CONTROL SYSTEM
BICSTM-BOBCAT INTERLOCK CONTROL SYSTEM
SAFETY &
CONTENTS
MAINTENANCE
FOREWORD ............................................ ii
SAFETY INSTRUCTIONS .............. '" ................ v

HYDRAULIC
SYSTEM
SERIAL NUMBER LOCATIONS ............................ vii
DELIVERY REPORT. ................................... viii

HYDROSTATIC
SYSTEM
BOBCAT LOADER IDENTIFiCATION ....................... ix
SAFETY AND MAINTENANCE. ......................... 10-01

DRIVE
SYSTEM
HYDRAULIC SYSTEM ................................ 20-01
HYDROSTATIC SYSTEM .............................. 30-01
MAINFRAME
DRIVE SYSTEM ..................................... 40-01
MAII\I FRAME ....................................... 50-01
ELECTRICAL
SYSTEM &
ELECTRICAL SYSTEM & ANALYSIS .................... 60-01
ANALYSIS
ENGINE SERVICE ................................... 70-01
ENGINE
HEATING, VENTILATION, AIR CONDITIONING ............ 80-01
SERVICE
SPECIFICATIONS ................................ SPEC-01
HVAC
SPECIFICATION
T300 Bobcat Loader

Service Manual
FORWORD
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat loader and its component parts and systems. Refer to the Operation &
Maintenance Manual for operating instructions, Starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS/FOPS
(Including side screens) is in
good condition and is not
modified.
9. The parking brake
function correctly.
must
®
r__---..
2. Check that ROPS mounting ....----""1 10. Enclosure door latches must ....----...
hardware is tightened and is (§i'( open and close freely. n
Bobcat approved. ~
~8
3. The seat belt must be ....----'"'1 11. Bob-Tach wedges and

correctly installed, functional ,
mo
linkages must function

and in good condition. ~~ correctly and be in good
condition.
4. The seat bar must be ....----... 12. Safety treads must be in good ....----...
correctly adjusted, clean and condition.
lubricated.
5. Check lift arm support device, I""~---.-, ... 13. Check for correct function of ....----...
replace if damaged. ~ indicator lamps (Optional on ~
some models).
----~ 4)
6. Machine signs must be ....----... 14. Check hydraulic fluid level, r__-~~
legible and in the correct ~ engine oil level and fuel c::J (£;
location. ~ supply. -:r'" ~-r-
-r
7. Steering levers and foot ...---",-"....., 15. Inspect for fuel, oil or ....-----,
pedals must return to neutral. I hydraulic fluid leaks.
~!I
8. Check for correct function of ....----""1 16. Lubricate the loader.
the work lights
T300 Bobcat Loader

II Service Manual
17. Check the condition of the ...----.., 22. Operate the loader and check r-:::==--,
battery and cables. all functions.
18. Inspect the air cleaner for - - - -.... 23. Check for any field
damage or leaks. Check the modification not completed.
condition of the element.
19. Check the electrical charging ...----.., 24. Check for correct function of - - - -....
system. & the Bobcat Interlock Control [~""'"' ~~.
System (BICSTM) before the
machine is returned to the
customer.
20. Check tracks for wear and .------. 25. Recommend to the owner . . . - - - -...
tension. that all necessary corrections
be made before the machine
is returned to seNice.
21. Inspect for loose or broken .

...---/~:"""""I
parts or connections. ~
0J
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its

constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.
T300 Bobcat Loader

iii Service Manual
o ca ®
T300 Bobcat Loader

iv Service Manual
SAFETY INSTRUCTIONS • The loader has a plastiC Operator's Handbook
fastened to the operator cab. Its brief instructions are
convenient to the operator. The Handbook is
available from your dealer in an English edition or one
I A WARNING
I
of many other languages. See your Bobcat dealer for
more information on translated versions.
Instructions are necessary before operating or • The EMI Safety Manual (available in Spanish)
servicing machine. Read and understand the delivered with the loader gives general safety
Operation & Maintenance Manual, Operator's information.
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when • The Service Manual and Parts Manual are available
making repairs, adjustments or servicing. Check for from your dealer for use by mechanics to do shop
correct function after adjustments, repairs or service. type service and repair work
Untrained operators and failure to follow instructions
can cause injury or death. • The Skid-Steer Loader Operator Training Course is
W-2003-0903 available through your local dealer. This course is
intended to provide rules and practices for correct
operation of the Bobcat loader. The course is
available in English and Spanish version.
( A WARNING
I • The Service Safety Training Course is available from
your Bobcat dealer. This course provides information
for safe and correct service procedures for Bobcat
Warnings on the machine and in the manuals are for Skid-Steer loaders.
your safety. Failure to obey warnings can cause
injury or death.
• The Bobcat Skid-Steer Loader Safety Video is
W-2044-1285
available from your Bobcat Dealer.
IMPO~TANT
Safety Alert Symbol: This symbol with a warning
statement, means: "Warning, be alert! Your safety
is involved!" Carefully read the message that
This notice identifies procedures which must be follows.
followed to avoid damage to the machine.
1-2019-0284
The following publications provide information on the

safe use and maintenance of the loader and
attachments:
• The Delivery Report is used to assure that complete

instructions have been given to the new owner and
that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with

the loader gives operating information as well as
routine maintenance and service procedures. It is a
part of the loader and must stay with the machine
when it is sold. Replacement Operation &
Maintenance Manuals can be ordered from your
Bobcat loader dealer.
• The loader has machine signs (decals) which instruct

on the safe operation and care. The signs and their
locations are shown in the Operation & Maintenance
Manual. Replacement signs are available from your
Bobcat loader dealer.
8105-0299
T300 Bobcat Loader

v Service Manual
FIRE PREVENTION • Use the procedure in the Operation & Maintenance
Manual for cleaning the spark arrestor muffler.
The loader has several components that are at high
temperature under normal operating conditions. The • Know where fire extinguishers and first aid kits are
primary source of high temperatures is the engine and located and how to use them.
exhaust system. The electrical system, if damaged or
incorrectly maintained, can be a source of arcs or sparks, Figure 1
Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
will increase fire hazard. The loader must be cleaned as
often as necessary to avoid this accumulation.
Flammable debris in the engine compartment is a fire
hazard when the loader is parked with a hot engine.
The spark arrestor muffler is designed to control the

emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
• Do not use the Bobcat loader where exhaust, arcs,

sparks or hot components can contact flammable
material, explosive dust or gases.
• The engine compartment and engine cooling system A fire extinguisher is available for your Bobcat dealer.
must be inspected every day and cleaned if The fire extinguisher can be installed in the location
necessary to prevent fire hazard and overheating. shown in [Figure 1]
• Check all electrical wiring and connections for

damage. Keep the battery terminals clean and tight.
Repair or replace any damaged part.
• Check fuel and hydraulic tubes, hoses and fittings for

damage and leakage. Never use open flame or bare
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine

which has glow plugs. These starting aids can cause
explosion and injure you or bystanders.
• Always clean the loader and disconnect the battery

before doing any welding. Cover rubber hoses,
battery and all other flammable parts. Keep a fire
extinguisher near the loader when welding. Have
good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.
• Stop the engine and let it cool before adding fuel. No

smokingl
• Use the procedure in the Operation & Maintenance

Manual for connecting the battery.
8106-0301
T300 Bobcat Loader

vi Service Manual
SERIAL NUMBER LOCATION Engine Serial Number
Always use the serial number of the loader when Figure 3

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
Loader Serial Number
Figure 2
The engine serial number is located on the engine block

[Figure 3].
The loader serial number plate is located on the outside

of the loader frame [Figure 2].
Explanation of loader Serial Number:
I XXXX XXXXX
.Model 1.-Modell Engine IModel 2.-Production
ICombination ISequence (Series)
1. The four digit Model/Engine Combination Module

number identifies the model number and engine
combination.
2. The five digit Production Sequence Number identifies

the order which the loader is produced.
T300 Bobcat Loader

vii Service Manual
Delivery Report
Figure 4
8-16315
The Delivery Report must be filled out by the dealer and

signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
the owner. Make sure it is filled out completely [Figure
4].
T300 Bobcat Loader

viii Service Manual
LOADER IDENTIFICATION
* REAR AUXILIARY
QUICK COUPLERS
OPERATOR SEAT
with SEAT BELT
& SEAT BAR
TILT
CYLINDERS
FRONT AUXILIARY
QUICK COPULERS
tBUCKET
LIFT LIFT ARM

CYLINDER SUPPORT DEVICE
REAR
GRILL
LIFT ARM
REAR
DOOR B·16951a !
* Option or Field Accessory
t Many buckets and other attachments are available.
T300 Bobcat Loader

ix Service Manual
o ca ®
T300 Bobcat Loader

x Service Manual
SAFETY AND MAINTENANCE
AIR CLEANER SERVICE ............................ 10-70-1

Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
SAFETY &
BOB-TACH ...................................... 10-130-1
MAINTENANCE
Inspection And Maintenance ...................... 10-130-1
ENGINE COOLING SYSTEM ......................... 10-80-1
Cleaning Cooling System .......................... 10-80-1
ENGINE LUBRICATION SYSTEM .................... 10-100-1

Checking Engine Oil ............................ 10-100-1
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1
Replacing Oil And Filter. . . . . . . . . . . . . . . . . . . . . . . . .. 10-100-1
FAN GEARBOX ................................... 10-120-1
Checking And Adding Oil. ........................ 10-120-1
FUEL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1

Filling The Fuel Tank ............................. 10-90-1
Fuel Filter ...................................... 10-90-2
Fuel Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Removing Air From The Fuel System ................ 10-90-2
HYDRAULIC/HYDROSTATIC SYSTEM ................ 10-110-1

Checking And Adding Fluid. . . . . . . . . . . . . . . . . . . . . .. 10-110-1
Hydraulic/Hydrostatic Filter Replacement . . . . . . . . . . .. 10-110-1
Replacing Hydraulic Fluid And Case Drain Filters ...... 10-110-2
LIFT ARM SUPPORT DEVICE ........................ 10-20-1
Installing The Lift Arm Support Device ................ 10-20-1
Removing The Lift Arm Support Device ............... 10-20-2
LIFTING AND BLOCKING THE LOADER ............... 10-10-1
Procedure ..................................... 10-10-1
LUBRICATING THE LOADER ....................... 10-140-1
Procedure .................................... 10-140-1
OPERATOR CAB .................................. 10-30-1

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Emergency Exit . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . 10-30-2
Lowering The Operator Cab ....................... 10-30-2
Raising The Operator Cab. . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Continued On Next Page
T300 Bobcat Loader

Revised April 04 10-01 Service Manual
SAFETY AND MAINTENANCE (CONT'D)
POWER BOB-TACH ............................... 10-131-1

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-131-1
REMOTE START ................................... 10-50-1

Procedure ..................................... 10-50-3
Procedure For Loader With Attachments Control Harness 10-50-2
Procedure For Loader WIO Attachments Control Harness 10-50-1
SERVICE SCHEDULE .............................. 10-60-1

Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
TRANSPORTING THE BOBCAT LOADER .............. 10-40-1
Procedure ..................................... 10-40-1
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (SEE

STANDARD TORQUE SPECIFICATIONS FOR BOLTS, SECTION SPEC-01)
UNLESS OTHERWISE SPECIFIED.
T300 Bobcat Loader

LIFTING AND BLOCKING THE LOADER Figure 10-10-2
Procedure
Figure 10-10-1
Lift the rear of the loader and install jackstands [Figure

B-7023A 10-10-2].
Figure 10-10-3
A WARNING
Instructions are necessary before operating or

servicing machine. Read and understand the
Operation & Maintenance Manual, Operator's
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
can cause injury or death.
W-2003-0903
Read the Removal & Installation, Disassembly &

Assembly, etc. completely to become familiar with the Lift the front of the loader and put jackstands under the
procedure before beginning [Figure 10-10-1]. axle tubes [Figure 10-10-3].
Always park the loader on a level surface. NOTE: Make sure the jackstands do not touch the
tracks.
A WARNING
Put jackstands under the front axles and rear corners

of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
T300 Bobcat Loader

10-10-1 Service Manual
o ca ®
T300 Bobcat Loader

LIFT ARM SUPPORT DEVICE Remove the lift arm support device (Item 1) [Figure 10
20-1] from the storage position.
Installing The Lift Arm Support Device

The operator must stay in the operator seat with the seat
Figure 10-20-1 belt fastened and the seat bar lowered, until the lift arm
support device is installed.
Start the engine and raise the lift arms all the way up.
Figure 10-20-2
A WARNING
Never work on a machine with the lift arms up unless

Have a second person install the lift arm support device
the lift arms are secured by an approved lift arm
over the rod of one of the lift cylinders [Figure 10-20-2].
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
The lift arm support device must be tight against the
to fall and cause injury or death.
W-2059-0598
cylinder rod. The tabs of the lift arm support device must
be under the cylinder as shown (Inset) [Figure 10-20-2].
A WARNING
Service lift arm support device if damaged or if parts

are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2271-1197
A DANGER
AVOID DEATH
• Disconnecting 01" loosening any hydraulic
tubeline, hose, fitting, COl"nponent or a part
failure can cause lift arms to drop,
• Keep out of this area when lift anns are
raised unless supported by an approved
tift ann support, Replace if damaged. 57051
Put jackstands under the rear corners of the loader frame

(Inset) [Figure 10-20-1].
T300 Bobcat Loader

LIFT ARM SUPPORT DEVICE (CONT'D)
Installing The Lift Arm Support Device (Cont'd)
Figure 10-20-3
Lower the lift arms slowly until the lift arm support device
is held between the lift arms and lift cylinder [Figure 10
20-3].
Removing The Lift Arm Support Device
The operator must be in the operator's seat, with the seat

belt fastened and seat bar lowered, until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine, raise the lift arms all the way up.
Have a second person remove the lift arm support

device.
Lower the lift arms all the way and stop the engine.
Return the lift arm support device to storage position and

secure with clamping knobs.
Remove the jackstands.
T300 Bobcat L.oader

OPERATOR CAB Figure 10-30-2
Description
The Bobcat loader has an operator cab (ROPS and

FOPS) as standard equipment to protect the operator
. from rollover and falling objects. Check with your dealer if
the operator cab has been damaged. The seat belt must
be worn for roll over protection.
ROPS/FOPS - Roll Over Protective Structure per SAE

J1040 and ISO 3471, and Falling Object Protective
Structure per SAE J1043 and ISO 3449, Level I. Level II
is available.
Level I - Protection from falling bricks, small concrete

blocks, and hand tools encountered in operations such
as highway maintenance, landscaping, and other
construction site services. Loosen the nut (both sides) at the front corner of the
operator cab [Figure 10·30-2].
Level II - Protection from falling trees, rocks; for
machines involved in site clearing, overhead demolition Remove the nuts and plates [Figure 10·30-2] (both
or forestry. sides).
Raising The Operator Cab Figure 10-30-3
Figure 10-30-1
Lift on the grab handle and bottom of the operator cab

slowly until the cab is all the way up and the latching
Always stop the engine before raising or lowering the mechanism engages [Figure 10-30-3].
cab.
Stop the loader on a level surface. Lower the lift arms. If

the lift arms must be up while raising the operator cab,
install the lift arm support device. (See LIFT ARM
SUPPORT DEVICE Contents Page 10-01.)
Install jackstands under the rear of the loader frame

[Figure 10-30-1].
T300 Bobcat Loader

OPERATOR CAB (CONT'O) Pull down on the bottom of the operator cab until it stops
at the latching mechanism [Figure 10-30-4].
Flaising The Operator Cab (Cont'd)
Release the latching mechanism (Inset) [Figure 10-30-4]
Advanced Hand Control Only and pull the cab all the way down.
A WARNING Figure 10-30-5
Unexpected loader, Hft arm or IIttachment
movement oaused by cab contact with steering
levers can cause saious Injury or death.
BEFORE RAISING OR LOWERING CAB:

• Stop engine
A. WARNING Install the plates and nuts [Figure 10-30-5] (both sides).
Tighten the nuts to 40-50 ft.-Ibs. (54-68 Nm) torque.
Never modify operator cab by welding, grinding,

drilling holes or adding attachments unless
Emergency Exit
instructed to do so by Bobcat. Changes to the cab

can cause loss of operator protection from rollover
Figure 10-30-6
and falling objects, and result in injury or death.

W-2069-1299
Lowering The Operator Cab

Figure 10-30-4
The front opening on the operator cab and rear window

provide exits.
REAR WINDOW (If Equipped)
Always stop the engine before raiSing or lowering the Pull on the tag on the top of the rear window to remove
cab. the rubber cord [Figure 10-30-6].
NOTE: Make sure the seat bar is fully raised or

lowered when lowering the cab. Always use
the grab handles to lower the cab.
T300 Bobcat Loader

OPERATOR CAB (CONT'O) Figure 10-30-9
Emergency Exit (Cont'd)
Figure 10-30-7
Push the window out with your foot [Figure 10-30-9] at

any corner of the window.
Exit through the front door.

Push the rear window out of the rear of the operator cab.
Exit through the rear of the operator cab [Figure 10-30

7].
Figure 10-30-8
N-20171
FRONT DOOR (If Equipped)
NOTE: When an Operator Cab Enclosure Kit is

installed, the window of the front door can be
used as an emergency exit [Figure 10-30-8].
NO"rE: When the special applications kit is installed,

the front door cannot be used for an
emergency exit.
Pull the plastic loop at the top of the window in the front
door to remove the rubber cord [Figure 10-30-8].
T300 Bobcat Loader

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T300 Bobcat Loader

1()"30-4 Service Manual
TRANSPORTING THE BOBCAT LOADER
Procedure
A. WARNING
Adequately designed ramps of sufficient strength are

needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury. -.. -
W-2058-0494
Use the following procedure'to fasten the Bobcat loader

A loader with an empty bucket or no attachment must be to the transport vehicle to pr~ent the loader from moving
loaded backward onto the transport vehicle [Figure 10 during sudden stops or when going up or down slopes
40-1]. [Figure 10-40-2].
Be sure the transport and towing vehicles are of
• Lower the bucket or attachment to the floor.
adequate size and capacity (See SPECIFICATIONS
Contents Page SPEC-01, for weight of loader.). • Stop the engine.
The rear of the trailer must be blocked or supported (Item • Engage the parking brake.
1) [Figure 10-40-1] when loading or unloading the loader
to prevent the front end of the trailer from raising up. • Install chains at the front and rear loader tie down
positions (Inset) [Figure 10-40-2].
• Fasten each end of the chain to the transport vehicle.
T300 Bobcat Loader

Fi
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T300 Bobcat Loader

REMOTE START Figure 1Q..5Q..2
Procedure For Loader W/O Attachments Control

Harness
Figure 1 Q..5Q..1
Remove the cap (Item 1) [Figure 1Q..50-2] from the

loader harness.
When the remote start procedure is completed, replace

the loader connector cap (Item 1) [Figure 1Q..50-2].
The tool listed will be need to do the following procedure:
Figure 10-50-3
MEL1563 - Remote Start Tool Kit
The remote start (Item 1) [FlQure 10-5Q..1] is required

when the operator cab is in the raised position for service
and the service technician needs to turn the key switch
on or start the engine. Example: adjusting the steering
linkage.
Lift and block the loader. (See Contents Page 10-01.)
Raise the lift arms (if required by the procedure) and

. install an approved lift arm support device. (See Contents
Page 10-01.)
Raise the operator cab (if required by the procedure).

(See Contents Page 10-01.)
Open the rear door of the loader. Connect the remote start tool to the engine harness
connector (Item 1) [Figure 1Q..50-3].
The connector (Item 2) [Figure 10-50-3] from the remote

start harness is not used in the remote start procedure
and should remain capped.
NOTE: The key switch on the right-hand side

operator panel must be in the off position or
the Remote Start Kit will not operate.
T300 Bobcat Loader

Revised April 04 10-50-1 Service Manual
REMOTE START (CONT'D) Raise the operator cab (if required by the procedure).
Procedure For Loader W/O Attachments Control
Harness (Cont'd) Open the rear door of the loader.
Figure 10-S0-S
A WARNING
AVOID INJURY OR DEATH

With the 7-pin connector plugged into the loader and
the Remote Start Key Switch in the OFF position, the
loader can still be started from the operator panel
inside the cab. Placing the key switch of the remote
start tool in the run position disconnects the
operator panel key switch from the start circuit. If the
service technician will be working in the engine area
it is important to remove the operator panel keys.
W-2357-0899
Procedure For Loader With Attachments Control

Harness
Figure 10-S0-6
Figure 10-S0-4
Disconnect the attachment control harness (Item 1)

The tool listed will be need to do the following procedure: [Figure 10-SO-S] & [Figure 10-S0-6] from the loader
harness (Item 2) [Figure 10-S0-6].
MEL 1563 - Remote Start Tool Kit
The remote start (Item 1) [Figure 10-S0-4] is required

when the operator cab is in the raised position for service
and the service technician needs to turn the key switch
on or start the engine. Example: adjusting the steering
linkage.
Raise the lift arms (if required by the procedure) and

install an approved lift arm support device. (See Contents
Page 10-01.)
T300 Bobcat Loader

REMOTE START (CONT'D)
Procedure
Procedure for Loader With Attachments Control

Figure 10-50-8
Harness (Cont'd)
Figure 10-50-7
The remote start tool (Item 1) [Figure 10-50-8] has three

rocker switches.
Connect the remote start tool (Item 1) [Figure 10-50-7] to Figure 10-50-9
the loader harness connector (Item 2) [Figure 10-50-6].
The connector (Item 3) [Figure 10-50-7] on the remote

start harness is not used in the remote start procedure
and should remain capped.
NOTE: The key switch on the right-hand side

operator panel must be in the off position or
the Remote Start Kit will not operate.
A WARNING

With the 7-pin connector plugged into the loader and
the Remote Start Key Switch in the OFF position, the The traction lock switch (Item 1) [Figure 10-50-9] is used
loader can still be started from the operator panel to turn traction lock on or off. Push the switch to the
inside the cab. Placing the key switch of the remote override position. The switch will illuminate to indicate
start tool in the run position disconnects the traction lock OVERRIDE, in this position the wheels are
operator panel key switch from the start circuit. If the able to turn.
service technician will be working in the engine area
it is important to remove the operator panel keys. The maximum flow/variable flow switch (Item 2) [Figure
W-2357-0899 10-50-9] is used to activate the auxiliary hydraulics.
Pressing the switch once will activate variable flow.
Pressing the switch again will activate maximum flow.
The switch will illuminate to indicate which flow rate is
active. Pressing the switch a third time will turn the flow
OFF. The switch is used when checking pressures and
flow rate.
The auxiliary pressure release (Item 3) [Figure 10-50-9]

is used to release hydraulic pressure to the front and/or
rear auxiliary couplers. To release pressure; push and
hold the switch tor three seconds.
T300 Bobcat Loader

REMOTE START (CONT'O)
Procedure (Cont'd)
A WARNING
- USE TRACTION LOCK OVERRIDE SWITCH FOR SERVICE

WORK WISEAT BAR RAISED.
- TRACTION LOCK IS ENGAGED WHEN LIGHT IS OFF.
- LIFT AND BLOCK THE LOADER.
CHECK THAT WHEELS ARE CLEAR.
- TRACTION I.OCK IS DISENGAGED WHEN UGHT IS ON.
- SEE SERVICE MANUAl FOR MORE INSTRUCTION.
FAlWRE TO OBEY WARNING CAN CAUSE INJURY OR
DEATH.
NOTE: With the engine running; pushing and holding

the pressure release switch this will cause the
engine to stop in three seconds. To relieve the
pressure; continue to press the switch after
the engine has stopped.
T300 Bobcat Loader

SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat loader.
Instructions are necessary before operating or servicing machine. Read and
understand'the Operation & Maintenance Manual, Operator's Handbook and signs
(decals) on machine. Follow warnings and instructions in the manuals when
A WARNING making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0903
SERVICE SCHEDULE HOURS

"
ITEM SERVICE REQUIRED

8-10 50 100
I.
250 • •
500 1000
Engine Oil Check the oil level and add as needed.Do not overfill, "
Engine Air Filter and Air System Check display panel. Service only when required. Check for leaks and
damaged components.
Engine Cooling System Clean debris from oil cooler, radiator & grill. Check coolant level COLD and add
premixed coolant as needed.
Fuel Filter Remove the trapped water.
Lift Arms, Cylinders, Bob-Tach Lubricate with mUlti-purpose lithium based grease.
Pivot Pins and Wedges
Seat Bar, Control Interlocks, Seat Check the condition of seat belt. Clean or replace seat belt retractors as
Belt, Seat Belt Retractors ,needed. Check the sear bar and control interlocks for correct operation. Clean
i dirt and debris from moving parts.
.,
Bobcat Interlock Control Systems Check that four (4) BICSTM indicator lights and functions are activated. See
(BICSTM) details in this Manual.
Safety Signs and Safety Treads Check for damaged signs (decals)
.
safety treads that are damaged or worn.
Operator Cab Check the fastening bolts, washers and nuts. Check the c
Indicators and Lights Check for correct operation of all indicators and lights. ,.
Heater and AlC Filters Clean or replace filters as needed during heating/cooling season.
Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks.
Tubelines replace as needed.
Foot Pedals or Hand Controls, Check for correct operation. Repair or adjust as needed.
and Steering Levers
Parking Brake Check operation.
Tracks Check for damaged tracks and correct tension. Adjust as needed.
Battery Check cables, connections and electrolyte level. Add distilled water as needed.
Steering Shaft Grease fittings.
Engine/Hydro. Drive 8elt Check for wear or damage. Check idler arm stop. *
Alternator !::lelt Check tension and adjust as needed.
Air Conditioner !jelt vheck belt for wear. Adjust or replace as needed.
obcat Interlock Control System Check the function of the lift arm by-pass control. I
8™)
I Filter Replace filter element.
Drive Gearbox Check gear lube level.
.r Breather Cap Replace the reservoir breather cap .
. Filter • Replace the filter element.
and Filter Replace oil and filter. Use CD or better grade oil and Bobcat filter. A 0
i
HydrauliC Reservoir Replace the fluid.
Case Drain Filters Replace the filters.
Engine Valves Adjust the engine valves.
Hydrostatic Motor Carrier Replace Oil with High Performance Synthetic Oil PIN 6682546
* Inspect the new or replacement belt after first 50 hours of operation.
• Also replace hydrauliclhydrostatic filter element when the transmission waming light comes ON.
" First oil and filter change must occur at 50 hours; 500 hours thereafter.
o When operating under severe conditions, change oil and filter every 250 hours.
# After the first 500 hours on new engine, adjust engine valves; 1000 hours thereafter.
• Or every 12 months.
T300 Bobcat Loader

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T300 Bobcat Loader

AIR CLEANER SERVICE If the filter element needs replacement, the CODE [01
17] (Air Filter Plugged) will show in the HOURMETER I
Replacing Filter Element CODE DISPLAY (Item 2) [Figure 10-70-2].
Figure 10-70-1 Figure 10-70-3
OUTER FILTER
It is important to change the air filter element only when Disengage the wing nut (Item 1) [Figure 10-70-3] and
the Air Cleaner Icon in the right panel is ON (Item 1) remove the dust cover.
[Figure 10-70-1) and you hear three beeps from the
alarm. Figure 10-70-4
Replace the inner filter every third time the outer filter is
replaced or as indicated on See Replacing Filter Element
(Cont'd) on Page 10-80-2.
Figure 10-70-2
Remove the wing nut (Item 1) [Figure 10-70-4] and

remove the outer filter element.
NOTE: Make sure all sealing surfaces are free of dirt

and debris.
B-15551 Install a new outer element, and install the wing nut.
Install the dust cover and install the outer wing nut.
Press and hold the LIGHT Button (Item 1) [Figure 10-70
2] for two seconds. Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
T300 Bobcat Loader

AIR CLEANER SERVICE (CONT'D) Figure 10-70-6
Replacing Filter Element (Cont'd)
Figure 10-70-5
Install the new inner element.
Install the dust cover and wing nut (Item 1) [Figure 10
70-6].
INNER FILTER
Only replace the inner filter element under the following

conditions:
.. Replace the inner filter element every third time the

outer filter is replaced.
.. After the outer element has been replaced, start the

engine and run at full RPM. If the HOURMETER I
CODE DISPLAY shows [01-17] (Air Filter Plugged),
replace the inner filter element.
Remove the inner filter element (Item 1) [Figure 10-70

5].
NOTE: Make sure all sealing surtaces are free of dirt

and debris.
T300 Bobcat Loader

ENGINE COOLING SYSTEM Figure 10-S0-2
Cleaning Cooling System
Figure 1Q..SQ..1
Lift the overflow tank (Item 1) [Figure 10-S0-2] out of its

mount bracket.
Remove the cotter pin (Item 2) [Figure 10-S0-2] (both

Check the cooling system every day to prevent over sides) from the oil cooler.
heating, loss of performance or engine damage.
Figure 10-S0-3
A WARNING
Wear safety glasses to prevent eye injury when any
of the flollowing conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-1285
Remove the rear grill. (See Contents Page 50-01.)
Use air pressure or water pressure to clean the top of the

oil cooler [Figure 1Q..SO-1].
Raise the oil cooler [Figure 1Q..SO-3].
Use air pressure or water pressure to clean the top of the

engine oil cooler.
T300 Bobcat Loader

ENGINE COOLING SYSTEM (CONT'O)
Cleaning Cooling System (Cont'd)
Figure 10-80-4
NOTE: The access cover (both sides) must be in

place to ensure proper air flow through the oil
cooler which will ensure correct cooling for
the engine/hydraulic system [Figure 10-80-4].
T300 Bobcat Loader

FUEL SYSTEM Figure 10-90-2
Fuel Specifications WRONG
Use only clean, high quality diesel fuel, Grade No.2 or

Grade NO.1.
The following is one suggested blending guideline which

should prevent fuel gelling problems:
Temp. P (CO) No.2 No.1
+15° (9°) 100% 0%

Down to -20° (-29°) 50% 50%
Below -20 (-29°)
0
0% 100%
B-15526
We recommend an operator contact their fuel supplier for

local recommendations. Use a clean, approved safety container to add fuel of the
correct specifications. Add fuel only in an area that has
Filling The Fuel Tank free movement of air and no open flames or sparks. NO
SMOKING! [Figure 10-90-2].
Install and tighten the fuel fill cap [Figure 10-90-1].
A WARNING
Stop and cool the engine before adding fuel. NO

SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0887
Figure 10-90-1
Remove the fuel fill cap (Item 1) [Figure 10-90-1].
T300 Bobcat Loader

FUEL SYSTEM (CONT'O) Removing Air From The Fuel System
Fuel Filter Figure 1Q..90-4
After replacing the fuel filter element or when the fuel

tank has run out of fuel, the air must be removed from the
See the SERVICE SCHEDULE, Contents Page 10-01 for fuel system prior to starting the engine.
the recommended service interval when to remove the
water from the fuel filter. Loosen the air vent plug (Item 1) [Figure 1Q..90-4] at the
top of the fuel filter.
Loosen the drain (Item 1) [Figure 10-90-3] at the bottom
of the filter element to drain any water from the filter. Figure 1Q..9()..5
See the SERVICE SCHEDULE, Contents Page 10-01 for

the recommended service interval when to replace the
fuel filter.
To replace the fuel filter element, use a filter wrench to

remove the filter element (Item 2) [Figure 10-9Q..3].
Clean the area around the filter housing. Put oil on the
seal of the new filter element. Install the fuel filter, and
hand tighten. Remove the air from the fuel system.
Operate the hand pump (priming bulb) (Item 1) [Figure

1Q..9Q..5] until the fuel flows from the air vent plug with out
air bubbles.
Tighten the air vent plug.
T300 Bobcat Loader

ENGINE LUBRICATION SYSTEM Replacing Oil And Filter
Checking Engine Oil Figure 10-100-2
Figure 10-100-1

the service interval for replacing the engine oil and filter.
Check the engine oil level every day.
Run the engine until it is at operating temperature. Stop
Before starting the engine for the work shift, open the the engine.
rear door. Remove the dipstick (Item 1) [Figure 10-100
1]. Open the rear door. Remove the drain hose (Item 1)
[Figure 10-100-2] from its storage position. Remove the
Keep the oil level between the marks on the dipstick. cap and drain the oil into container.
Use a good quality motor oil that meets API Service

Classification of CD, CE or better. (See Oil Chart below.)
Oil Chart
RECOMMENDED SAE VISCOSITY NUMBER
(LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)
RECOMMENDED ME VISCOSITY NUMBER
cO (l.UBfUCATION OU•.5 FDA DIESEL ENGtNE CRANKCASE)
-4() -Got ~ 23 -HI ··13 _7 -, ~ +10 .-H' ...21 ..27 ..3::1 ...ss ~ ~
SAE 4IJW or 2OW-SO
SAEl5W-40
SAE30W
• SAE5W-30 I
I SAE20W-20
I SAE10W I
SVNTtfETICO.L Use recommendatiOn from Synthetic OIJ Mfgr.
-40 -30 -:lit _10 -0 .. HI ...20 ..;so .....1) .. 50 +flO .i'Q ..JIO ",,1J() .. 100 .. flO "'2'0
P
TEMPERATURE RANGE ANTICIPATED
BEFORE NEXT OIL CHANGE (D1ESEL. ENGINES MUST USE APt
Cl..A8SIFICATION CD. CF4. CG4 J
'* Can be used ONLY when available with appmprlate diesel rating.
TEMPERATURE RANGE ANTICIPATED
BEFORE NEXT OIL CHANGE (DIESEL ENGINES MUST USE
API CLASSIFICATION CO, CF4,CG4)
·Can be used ONLY when available with appropriate diesel rating.
T300 Bobcat Loader

ENGINE LUBRICATION SYSTEM (CONT'D) Figure 10-100-4
Replacing Oil And Filter (Cont'd)
Figure 10-100-3
Remove the filler cap (Item 1) [Figure 10-100-4].
Put 14 qts. (13,2 L) of oil in the engine.
Start the engine and let it run for several minutes. Stop
A WARNING
the engine. Check for leaks and check the oil level. Add
oil as needed if it is not at the top mark on the dipstick.
Always clean up spilled fuel or oil. Keep heat, flames,

sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285
Remove the oil filter (Item 1) [Figure 10-100-3].
Clean the filter housing surface. Put clean oil on the new
oil filter gasket. Install the filter and hand tighten only.
Install and tighten the drain cap on the drain hose.
T300 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM Figure 10-110-3
Checking And Adding Fluid
Figure 10-110-1
NOTE: Before installing the fill cap, make sure the

rubber gasket (Item 1) [Figure 10-110-3] is
installed on the fill cap.
Use only recommended fluid in the hydraulic system. Figure 10-110-4

(See SPECIFICATIONS Contents Page SPEC-01.)
To check the reservoir, use the following procedure:
Put the Bobcat loader on a level surface. Lower the lift
arms and tilt the Bob-Tach fully back. Stop the engine.
Check the fluid level at the sight gauge [Figure 10-110

1]. The fluid level must show in the sight gauge.
Figure 10-110-2
Hydraulic/Hydrostatic Filter Replacement

the correct service interval.
Raise the operator cab. (See Contents Page 10-01.)
Use a filter wrench to remove the filter element (Item 1)

[Figure 10-110-4].
Clean the surface of the filter housing where the element

If fluid is needed, remove the fill cap (Item 1) [Figure 10 seal contacts the housing. Put clean oil on the rubber
110-2]. seal of the filter elements.
Add the fluid as needed to bring the level to the center of Install and hand tighten the filter elements.
the sight gauge.
T300 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM (CONT'D) Remove the case drain filter and clean thoroughly with
clean solvent.
Replacing Hydraulic Fluid And Case Drain Filters

Install the case drain filter and tighten the hoses.
Figure 10-110-5
Install the plug in the reservoir drain hose and tighten.
Install the motor cover..
Figure 10-110-7

the service interval.
Replace the fluid if it becomes contaminated or after

major repair. Remove the left side access panel (Item 1) [Figure 10
110-7].
Also clean the hydrostatic motor case drain filter
thoroughly after a major repair.
Remove the plug (Item 1) [Figure 10-110-5] out of the

top of the hydraulic reservoir with a lift pump, remove the
fluid from the reservoir.
Figure 10-110-6
Disconnect the hoses from the hydrostatic motor case

drain filter (Item 1) [Figure 10-110-6].
T300 Bobcat Loader

HYDRAULIC/HYDROSTATIC SYSTEM (CONT'D)
Replacing Hydraulic Fluid And Case Drain Filters
(Cont'd)
Figure 10-110-8
Remove the hoses from the attachments case drain filter

(Item 1) [Figure 10-110-8]. Remove and discard the
filter.
Install a new filter, tighten the hose fittings and install the
cover.
Add the correct fluid to the reservoir until the fluid level is
at the center of the sight gauge. (See Checking And
Adding Fluid on Page 10-110-1.)
Lower the operator cab. Start the engine and operate the
loader hydraulic controls. Stop the engine. Check for
leaks. Check the fluid level in the reservoir and add as
needed.
T300 Bobcat Loader

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T300 Bobcat Loader

FAN GEARBOX
Checking And Adding Oil
Figure 1()"12()"1

the correct service interval.
Remove the plug (Item 1) [Figure 10-12()"1] to check the

lubricant level.
When checking the gearbox lube level, make sure the

level does not go above the center line of the shaft in the
gearbox [Figure 1()..120-1]. Use SAE 90W gear lube if
the level is low.
T300 Bobcat Loader

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1300 Bobcat Loader

BOB-TACH Figure 10-130-3
Inspection And Maintenance

Bob-Tach
Wedge
A WARNING
Bob-Tach wedges must extend through the holes in

attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
~
come off and cause injury or death.
W·21 02-0588
Wedge Must Contact
Lower Edge Of Hole
Figure 10-130-1 In the Attachment 8·15177
The spring loaded wedge (Item 1) [Figure 10-130-1]

must contact the lower edge of the hole in the attachment
(Item 1) [Figure 10-130-2] and [Figure 10-130-3].
If the wedge does not contact the lower edge of the hole
[Figure 10-130-2] and [Figure 10-130-3], the
attachment will be loose and can come off the Bob-Tach.
Figure 10-130-4
Move the Bob-Tach levers to engage the wedges [Figure

10-130-1). The levers and wedges must move freely.
The wedges must extend through the holes in the

attachment mounting frame (Inset) [Figure 10-130-1]. I
~
Figure 10-130-2
'i! TS·l062
Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-130-4]. Replace any parts that are
damaged, bent, or missing. Keep all fasteners tight.
Look for cracked welds. Contact your Bobcat dealer for

repair or replacement parts.
Lubricate the wedges (See SERVICE SCHEDULE,

Contents Page 10-01 and LUBRICATION OF THE
BOBCAT LOADER, Contents Page 10-01).
T300 Bobcat Loader

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T300 Bobcat Loader

POWER BOB~TACH Figure 10-131-3
Inspection And Maintenance
Figure 10-131-1
I If the wedge does not contact the lower edge of the hole
B-15891A (Item 1) [Figure 10-131-3], the attachment will be loose
and can come off the Bob-Tach.
Push and hold the BOB-TACH "WEDGES UP" switch Figure 10-131-4
[Figure 10-131-1] until wedges are fully raised_ Push and
hold the BOB-TACH "WEDGES DOWN" switch [Figure
10-131-1] until the wedges are fully down_ The wedges
must move freely_
Figure 10-131-2
TS-1062
Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-131-4]. Replace any parts including
decals and lever that are damaged, bent, or missing.
Keep all fasteners tight. Inspect the hoses and fittings for
leaks.
The wedges must extend through the holes in the
attachment mounting frame (Item 1) [Figure 10-131-2] Look for cracked welds_ Contact your Bobcat dealer for
and must contact the lower edge of the hole in the repair or replacement parts.
attachment [Figure 10-131-2] and (Item 1) [Figure 10
131-3]. Lubricate the wedges. (See SERVICE SCHEDULE,
Contents Page 10-01 and LUBRICATING THE BOBCAT
LOADER, Contents Page 10-01.)
T300 Bobcat Loader

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T300 Bobcat Loader

LUBRICATING THE LOADER Figure 1()"14()"3
Procedure
Figure 1()..140-1
3. Lift Arm Pivot Pin (Both Sides) [Figure 1()"14()"3].

Figure 1()"14()"4
Lubricate the loader as specified in the SERVICE

SCHEDULE, Contents Page 10-01 for the best
performance of the loader.
Record the operating hours each time you lubricate the

Bobcat loader.
Always use a good quality lithium based mUlti-purpose

grease when you lubricate the loader. Apply the lubricant
until extra grease shows.
Lubricate the following locations on the loader:
1. Rod End Lift Cylinder (Both Sides) [Figure 1()"14()"1].
Figure 1()..14()"2
4. Lift Arm Link Pivot (Both Sides) [Figure 1()"140-4].
Figure 1()"14D-5
2. Base End Lift Cylinder (Both Sides) [Figure 1()..14()"

2].
5. Base End Tilt Cylinder (Both Sides) [Figure 10-140
5].
T300 Bobcat Loader

LUBRICATION OF THE LOADER (CONT'D) Figure 10-140-8
Procedure (Cont'd)
Figure 10-140-6
8. Bob-Tach Wedge (Both Sides) [[Figure 10-140-8]
Figure 10-140-9
6. Rod End Tilt Cylinder (Both Sides) [Figure 10-140-6].
Figure 10-140-7
9. Stabilizer Bar (Both Sides) [Figure 10-140-9].
Figure 10-140-10
7. Bob-Tach Pivot Pin (Both Sides) [Figure 10-140-7].
10. Stabilizer Bar (Both Sides) [Figure 10-140-10].
T300 Bobcat Loader

Revised April 04 Service Manual
LUBRICATION OF THE LOADER (CONT'D)
Procedure (Cont'd)
Figure 1 (}-140-11
11. 250 Hours: Steering Lever Shaft (three) [Figure 1(}

14(}-11].
Pivot Pins
Figure 1 (}-140-12
All lift arm and cylinder pivots have a large pin held in
position with a retainer bolt and lock nut (Item 1) [Figure
10-14(}-12].
Check that the lock nuts are tightened to 18-20 ft.-Ibs.

(24-27 Nm) torque.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDRAULIC SYSTEM
BUCKET POSITION VALVE ............................20-90-1
Disassembly And Assembly ..........................20-90-2
Removal And Installation ............................20-90-2

HYDRAULIC
Solenoid Removal And Installation ....................20-90-1
SYSTEM
Solenoid Testing ...................................20-90-1
CYLINDER (LIFT) ....................................20-20-1
Assembly ........................................20-20-5
Checking ........................................20-20-1
Disassembly......................................20-20-4
Parts Identification .................................20-20-3
CYLINDER (POWER BOB-TACH) .......................20-22-1
Assembly ........................................20-22-5
Checking ........................................20-22-1
Disassembly......................................20-22-4
CYLINDER (TILT) ....................................20-21-1
Assembly ........................................20-21-6
Base Pin Removal And Installation ....................20-21-3
Checking ........................................20-21-1
Disassem bly ......................................20-21-5
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK ...... 20-120-1

Disassembly And Assembly ........................ 20-120-1
Removal And Installation .......................... 20-120-1
T300 Bobcat Loader

HYDRAULIC SYSTEM (CONT'D)
HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS) ...20-41-1

Actuator Removal And Installation (In Loader) ................. 20-41-1
Actuator Removal And Installation (Out Of Loader) .............. 20-41-4
Anti-Cavitation Valve ........................ '............ 20-41-21
Anti-Cavitation Valve/Port Relief Valve ...................... 20-41-20
Auxiliary Electric Solenoid Disassembly ..................... 20-41-26
Auxiliary Spool Removal And Installation. . . . . . . . . . . . . . . . . . . . . 20-41-25
BICSTM Valve, Removal And Installation ...................... 20-41-9
BICSTM Valve, Check Valve Disassembly And Assembly ........ 20-41-12
BICSTM Valve, Lift Arm By-Pass Orifice Disassembly And Assembly20-41-11
BICSTM Valve, Lock Valve Disassembly And Assembly .......... 20-41-13
BICSTM Valve, Solenoid Disassembly And Assembly ........... 20-41-14
BICSTM Valve, Solenoid Testing ............................ 20-41-15
Cleaning And Inspection ................................. 20-41-27
Identification Chart ...................................... 20-41-16
Lift and Tilt Spool Disassembly And Assembly ................ 20-41-24
Lift Base End Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-17
Lift Spool Removal .........................-. . . . . . . . . . . . . 20-41-22
Lift Spool Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . 20-41-23
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-17
Main Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41-18
Port-Auxiliary Section Disassembly ......................... 20-41-27
Port Relief Valve ....................................... 20-41-19
Removal And Installation .................................. 20-41-5
HYDRAULIC CONTROL VALVE (FOOT CONTROL) ............... 20-40-1

Anti-Cavitation Valve, Lift Spool. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-14
Anti-Cavitation Valve/Port Relief Valve, Tilt Spool . . . . . . . . . . . . . . 20-40-14
Auxiliary Electric Solenoid Disassembly ..................... 20-40-30
Auxiliary Plug Removal And Installation ..................... 20-40-29
Auxiliary Spool Removal And Installation ..................... 20-40-27
Backslide, Lock Valve Removal And Installation ................ 20-40-8
BICSTM Valve, Check Valve Removal And Installation ............ 20-40-7
BICSTM Valve, Lift Arm By-Pass Orifice Removal And Installation .. 20-40-6
BICSTM Valve, Removal And Installation ...................... 20-40-5
BICSTM Valve, Lock Valve Removal And Installation ............. 20-40-8
BICSTM Valve, Solenoid Removal And Installation ............... 20-40-9
BICSTM Valve, Solenoid Testing ............................ 20-40-10
Cleaning And Inspection ................................. 20-40-32
Identification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-10
Lift And Tilt Lock Block ................................... 20-40-15
Lift Spool And Detent Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-20
Lift Spool And Detent Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-18
Lift Spool And Detent Installation ........................... 20-40-24
Lift Spool And Detent Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-16
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-11
Main Relief Valve ....................................... 20-40-12
Port-Auxiliary Section Removal And Installation ............... 20-40-31
Port Relief Valve, Lift Spool ............................... 20-40-13
Port Relief Valve, Tilt Spool ............................... 20-40-13
Removal And Installation .................................. 20-40-1
Rubber Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-15
Tilt Spool Removal And Installation ......................... 20-40-25
T300 Bobcat Loader
HYDRAULIC CONTROL VALVE (SELECTABLE JOYSTICK CONTROL)

(SJC) ................................................ 20-42-1
Actuator Removal And Installation (In Loader) ............. 20-42-1
Actuator Removal And Installation (Out Of Loader) .......... 20-42-4
Actuator Removal And Installation (Out Of Loader) (Cont'd) ... 20-42-5
Anti-Cavitation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-22
Anti-Cavitation Valve/Port Relief Valve .................. 20-42-21
Auxiliary Electric Solenoid Disassembly . . . . . . . . . . . . . . . . . 20-42-27
Auxiliary Spool Removal And Installation ................. 20-42-26
BICSTM Valve, Check Valve Disassembly And Assembly .... 20-42-13
BICSTM Valve, Lift Arm By-Pass Orifice Disassembly And Assembly .20-42-12
BICSTM Valve, Lock Valve Disassembly And Assembly ..... 20-42-14
BICSTM Valve, Removal And Installation ................. 20-42-10
BICSTM Valve, Solenoid Disassembly And Assembly ....... 20-42-15
BICSTM Valve, Solenoid Testing ........................ 20-42-16
Cleaning And Inspection ............................. 20-42-28
Identification Chart .................................. 20-42-17
Lift and Tilt Spool Disassembly And Assembly ............ 20-42-25
Lift Base End Restrictor .............................. 20-42-18
Lift Spool Removal .................................. 20-42-23
Lift Spool Removal And Installation ..................... 20-42-24
Load Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-18
Main Relief Valve ................................... 20-42-19
Port-Auxiliary Section Disassembly ..................... 20-42-28
Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42-20
Removal And Installation .............................. 20-42-6
HYDRAULIC FLUID RESERVOIR ......................... 20-80-1
Fluid Removal ...................................... 20-80-1
Hydraulic Fluid Screen ................................ 20-80-4
HYDRAULIC PUMP .................................... 20-60-1
Disassembly And Assembly ............................ 20-60-5
Check The Output Of The Hydraulic Pump ................ 20-60-1
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-4
HYDRAULIC PUMP (CHARGE) ........................... 20-61-1

Check The Output Of The Hydraulic Pump. . . . . . . . . . . . . . . . 20-61-1
Removal and Installation .............................. 20-61-4
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) ........................... 20-62-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62-13
High Flow Relief Adjustment Procedure .................. 20-62-6
High Flow Relief Valve Removal and Installation ............. 20-62-8
Hydraulic Pump Test ........................... , ..... 20-62-1
Identification ....................................... 20-62-12
Inline Hydraulic Pump Test (Standard) .................... 20-62-2
Inline Hydraulic Pump Test (High Flow) ................... 20-62-4
Removal And Installation ............................. 20-62-10
HYDRAULIC PUMP (SELECTABLE JOYSTICK CONTROL) (SJC) .. 20-63-1

Check The Output Of The Hydraulic Pump ................ 20-63-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-63-5
Identification ........................................ 20-63-4
HYDRAULIC PUMP (HI FLOW) (SELECTABLE JOYSTICK CONTROL)

(SJC) ................................................ 20-64-1
Disassembly And Assembly ........................... 20-64-13
High Flow Relief Adjustment Procedure .................. 20-64-6
High Flow Relief Valve Removal and Installation ............ 20-64-8
Hydraulic Pump Test ................................. 20-64-1
Identification ....................................... 20-64-12
Inline Hydraulic Pump Test (High Flow) ................... 20-64-4
Inline Hydraulic Pump Test (Standard) .................... 20-64-2
Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-64-10
HYDRAULIC SYSTEM INFORMATION ..................... 20-10-1
Tightening Procedure ................................. 20-10-6
Troubleshooting ..................................... 20-10-5
HYDRAULIC/HYDROSTATIC FILTER ...................... 20-70-1
Housing Removal And Installation ....................... 20-70-1
Mount Removal And Installation ........................ 20-70-2
LIFT ARM BY-PASS CONTROL VALVE ..................... 20-50-1

Additional Inspection For Loaders W/Advanced Hand Controls 20-50-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-50-2
Inspecting.......................................... 20-50-1
MAIN RELIEF VALVE (ACS) .............................. 20-31-1
Adjustment. ........................................ 20-31-3
Checking The Main Relief Valve At Front Aux. Hyd .......... 20-31-1
T300 Bobcat Loader

Revised April 04 20"()4 Service Manual
· HYDRAULIC SYSTEM (CONT'D)
MAIN RELIEF VALVE (FOOT CONTROL) ............... 20-30-1
Adjustment ......................................... 20-30-2
Checking The Main Relief Valve At Front Aux. Hyd .......... 20-30-1
MAIN RELIEF VALVE (SELECTABLE JOYSTICK CONTROL) (SJC) .20-32-1

Adjustment ............................................ 20-32-3
Checking The Main Relief Valve At Front Auxiliary Hydraulics .... 20-32-1
Removal and Installation ................................. 20-32-2
POWER BOB-TACH BLOCK ................... " .......... 20-110-1
Disassembly And Assembly .............................. 20-110-2
Removal And Installation ................................ 20-11 0-1
REAR AUXILIARY DIVERTER .............................. 20-100-1
Disassembly And Assembly .............................. 20-100-3
Inspection............................................ 20-100-8
Removal and Installation ................................ 20-100-1
Solenoid Testing ....................................... 20-100-8

T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDRAULICIHYDROSTATIC SCHEMATIC
T300 (SIN 525411001 AND ABOVE)
(SIN 525511001 AND ABOVE)
(PRINTeD APRIL 2(04)
V-0403
DRlVEMOTOR
1._-___ ,,----_._._-_._.--_._-_._.
HYORAUUC FILTER
1'-'-'-'-'-'-'-'--,
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PILOT CIRCUITS
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----------------------.::.-~-!.---~=~+=~-~--C~!~__ LFf ARM BY PASS VALve

j
V-6403 (4-8-04)
HYDRAULIC/HYDROSTATIC SCI
WITH HIGH FLOW OPTIO
T300 (S/N 525411001 AND AE
(SIN 525511001 AND AE
(PRINTED APRIL 2004)
V~0404legend
LEGEND
0) RESERVOIR:
@ FILTER - BICS CONTROL VALVE @ HYDRP
21
o CapaCity ........ 21 Qts. (19.9 L)
FILTER - CASE DRAIN (90 Micron) @

(SCREEN)
ONE WAY RESTRICTOR (ACS Valve Only)
®
CD FILTER - HYDRAULIC (CANISTER) @ LOADCHECKVALVE
DRIVE
o SPRING LOADED FILTER BYPASS

VALVE: 45-55 PSI (3,1-3,8 Bar) @ RELIEF VALVE - MAIN:
® SHUn
CD SOLENOID ACTIVATED DIRECTIONAL

at Front Quick Couplers
3250-3350 PSI (224-231 Bar)
® SOLEN
CONT
CONTROL VALVE - BUCKET POSITION
® RELIEF VALVE - PORT: @
o VALVE (ON/OFF)
DIFFERENTIAL PRESSURE SWITCH:
36-44 PSI (2,5-3,0 Bar) @ ANTICAVITATION VALVE
4000 PSI (276 Bar)
SOLEN
CONT
CD FLOW DIVIDER ADJUSTMENT VALVE @ LOADt

@ RELIEF/ANTICAVITATION VALVE
CD CHECK
VALVE
VALVE - BUCKET POSITION PORT (TILT BASE END)
3500 PSI (241 Bar)
® PILOT;
CONT
@ RELIEF VALVE - PORT:
FIXED CAPACITY DISPLACEMENT
BIDIRECTIONAL HYDROSTATIC 4000 PSI (276 Bar) ® PILOT)
MOTOR ® SOLENOID ACTIVATED DIRECTIONAL
CONT
® PILOTED ACTIVATED DIRECTIONAL CONTROL VALVE - AUXILIARY ® ORIFIC
CONTROL VALVE - FLOW CONTROL @ RELIEF VALVE - PORT: ..... (Optional)
SPOOL 3500 PSI (241 Bar) @ RELIEF
@ PILOTED ACTIVATED DIRECTIONAL ® RELIEF/REPLENISHING VALVE - HIGH
CONTROL VALVE - UNLOADING PRESSURE: 5000 PSI (345 Bar) @ ORIFICI
SPOOL
® PRESSURE SWITCH
® CHECK
@ PILOTED ACTIVATED DIRECTIONAL
®
CONTROL VALVE - TILT CONTROL
RELIEF VALVE - CHARGE:
120 degrees F. (5~ degrees C.)Fluid
® RESTRI
@ PILOTED ACTIVATED DIRECTIONAL at high engine idle
@ CHECK
CONTROL VAlVE - LIFT CONTROL 390 - 430 PSI (26,9 - 29,7 Bar)
@ SOLENOID ACTIVATED DIRECTIONAL

@ CHARGE PUMP: @ FRONT
14 2 GPM (53,8 Llmin) at PRES~
CONTROL VALVE - BICS CONTROL high engine idle
@ PULL BUTTON ACTIVATED ® VARJAB
BIDJRE
DIRECTIONAL CONTROL VALVE - LIFT
ARM BYPASS
Printed in U.S.A.
:MATIC
~VE)
)VE)
_IC PUMP ......... Gear Type @ RELIEF VALVE - 2000 PSI (138 Bar)
GPM (80,3 Umin) at
high engine idle ® SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE (IWO COIL)
10TOR SHUTTLE VALVE @ RELIEF VALVE - 1200 PSI (83 Bar)
: RELIEF VALVE: @ CHECK VALVE - With 80 PSI (5.5 Bar)

200 PSI (13.8 Bar) Spring
10 ACTIVATED DIRECTIONAL ® CHECK VALVE - With 300 PSI (20,7 Bar)

Spring and 0.016 inch (0,40 mm) orifice
OL VALVE - Base
iD ACTIVATED DIRECTIONAL
® ORIFICE - With 0.025 inch (0,64 mm)
JL VALVE - Rod
IUTTLE VALVE - BLEED OFF

® PILOT ACTIVATED DIRECTIONAL
CONTROL VALVE - HYDRAULIC
POWERED BOB-TACH
;T1VATED DIRECTIONAL
OL VALVE - (Two Coil)
® FILTER - CASE DRAIN (ATTACHMENT)
;T1VATED DIRECTIONAL ® SOLENOID ACTIVATED DIRECTIONAL

OL VALVE - REAR AUXILIARY CONTROL VALVE - BRAKE
- With 0.140 inch (3,6 mm)

® HYDRAULIC BRAKE - SPRING APPLIED
- PRESSURE RELEASE
'ALVE - PORT:
3000 PSI (207 Bar)
- With 0.031 inch (0,79 mm)
® AUXILIARY HYDRAULIC PUMP
10.5 GPM (39,7 Umin) at
high engine idle
'ALVE - BICS CONTROL VALVE
® RELIEF VALVE - PORT:
TION 3300 PSI (228 Bar)
ALVE ® DUMP VALVE - ON/OFF
UXILIARY MANUAL @ CHECKVALVE

IRE BLEED-OFF VALVE
:: CAPACITY DISPLACEMENT
:TIONAL HYDROSTATIC PUMP
NOTE: Unless otherwise specified

springs have NO significant
pressure value.
V-0404legend (4-8-04)
HYDRAUlICIHYDROSTATIC SCHEMATIC
WITH HIGH FLOW OPTION

(PRINTED APRIL 2OIl4)
V-0404
ORIVEMOTOR
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Printed in U.S.A
.UX VALVE (OPTIONAL)
._.!
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I • , ___._.___ COMPONENTS
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''''''''',. ,. "."L-=:::::~:::::::::_~:::::: ___ .__ j

UFT ARM BY PASS VAlVE V-!I404 (4-8-(4)
HYDRAULIC/HYDROSTATIC S(
WITH SJC OPTION
T300 (SIN 525411001 AND A
(S/N 525511001 AND A
V~0405legend
LEGEND
CD RESERVOIR: @ FILTER - BICS CONTROL VALVE
® DRI\
Capacity ........ 21 Qts. (19.9 L) (SCREEN)
@
CD FILTER - CASE DRAIN (90 Micron) @ ONE WAY RESTRICTOR (ACS Valve Only)
SHUl
CD FILTER - HYDRAULIC (CANISTER) @ LOAD CHECK VALVE ® SOLE

VALVE: 45-55 PSI (3,1-3,8 Bar) @ RELIEF VALVE - MAIN:
COt'
® SOLE
® SOLENOID ACTIVATED DIRECTIONAL
3250-3350 PSI (224-231 Bar)
CON
. CONTROL VALVE - BUCKET POSITION @ LOAD

VALVE (ON/OFF) ® RELIEF VALVE - PORT:
® DIFFERENTIAL PRESSURE SWITCH: 4000 PSI (276 Bar)
® PILOT
36-44 PSI (2,5-3,0 Bar) @ ANTICAVITATION VALVE CON
CD FLOW DIVIDER ADJUSTMENT VALVE
@ RELIEF/ANTICAVITATION VALVE ® PILOT
(s) CHECK VALVE - BUCKET POSITION PORT (TILT BASE END) CON
VALVE 3500 PSI (241 Bar)
o FIXED CAPACITY DISPLACEMENT @ RELIEF VALVE - PORT: ® ORIFII
BIDIRECTIONAL HYDROSTATIC 4000 PSI (276 Bar)
MOTOR @ SOLENOID ACTIVATED DIRECTIONAL
@> RELIE
@ PILOTED ACTIVATED DIRECTIONAL CONTROL VALVE - AUXILIARY

CONTROL VALVE - FLOW CONTROL @ RELIEF VALVE - PORT: ..... (Optional) ® ORIFI(
SPOOL 3500 PSI (241 Bar)
@ PILOTED ACTIVATED DIRECTIONAL ® RELIEF/REPLENISHING VALVE - HIGH
@ CHECr
CONTROL VALVE - UNLOADING PRESSURE: 5220 PSI (345 Bar) @ RESTF

SPOOL
@ PRESSURE SWITCH @ CHECI
@ PILOTED ACTIVATED DIRECTIONAL @
120 degrees F. (53 degrees C.)Fluid
@ FRON
PRE!:
CONTROL VALVE - LIFT CONTROL 340 - 360 PSI (23,5 - 24,8 Bar) @ VARIA
@ CHARGE PUMP: BIDIR
CONTROL VALVE - BICS CONTROL
11.1 GPM (42 Umin) (for each
pump) at high engine idle
@ RELIEI
@ PULL BUTTON ACTIVATED @ SOLH

DIRECTIONAL CONTROL VALVE - LIFT ® HYDRAULIC PUMP ......... Gear Type
CON~
ARM BYPASS 20.7 GPM (78,4 Umin) at @ RELIEf
high engine idle
@ CHEct
Spring
Printed in U.S.A
iEMATIC
:OVE)
lOVE)
: MOTOR SHUTTLE VALVE @ CHECK VALVE - With 300 PSI (20,7 Bar)
'LE RELIEF VALVE:
200 PSI (13,8 Bar) ® ORIFICE - With 0.025 inch (0,64 mm)
OlD ACTIVATED DIRECTIONAL ® PILOT ACTIVATED DIRECTIONAL

HOl VALVE - Base CONTROL VALVE - HYDRAULIC
POWERED BOB-TACH
OlD ACTIVATED DIRECTIONAL
ROL VALVE - Rod ® FILTER - CASE DRAIN (ATTACHMENT)
,HUTTLE VALVE - BLEED OFF ® SOLENOID ACTIVATED DIRECTIONAL

CONTROL VALVE-BRAKE
~CTIVATED DIRECTIONAL
HOL VALVE - (Two Coil)
- PRESSURE RELEASE
I\CTIVATED DIRECTIONAL ® ORIFICE - With 0.089 inch (2,26 mm)

ROL VALVE - REAR AUXILIARY
® DISPLACEMENT CONTROL VALVE
E - With 0.140 inch (3,6 mm)
® PUMP SERVO
'VALVE - PORT:
3000 PSI (207 Bar)
@ PRESSURE CONTROL PILOT VALVE
(2 COILS) 0 - 0.085 Ampere
E - With 0.031 inch (0,79 mm)
VALVE - BICS CONTROL VALVE
ICTION
VALVE
AUXILIARY MANUAL
;URE BLEED-OFF VALVE
lE CAPACITY DISPLACEMENT
:CTIONAL HYDROSTATIC PUMP
VALVE - 2000 PSI (138 Bar)
)ID ACTIVATED DIRECTIONAL

~OL VALVE (TWO COIL)
VALVE -1200 PSI (83 Bar)
VALVE - With 80 PSI (5,5 Bar}

NOTE: Unless otherwise specified
pressure value.
V-0405legend (4-8-04)
HYDRAULlCIHYDROSTATIC SCHEMATIC
WITH SJC OPTION

V~5
HYDROSTATI
PUMP r'-' ~==-=""
i
i
i P-OUT
i
+-1 ___~C~HA~RG~E~I
INLET, __ ~~~~~~~~~*=~==-~i M3 r'!f.~~l!~~.!.~-·;
i ! 3 i ......-+!____~"'_____--'t'--_____'iV"\.---+
i i
i i
i CASE j
! DRAIN I
*I'-~,' ,1 ,----,.---" ij
ij 1
1 !!0+~ 4
ii
i j I ,
-'-'-'1'-'-'-----'---' j L..___ ._._._._._._l
m..-1'I-_~""""" i ~."~" ......
i 1-- ---- -1'--______________ ~ ___ -------___ ---'- ~ --------....----------------------- ~-- __ t~- __ I I .. - - - - _I \ . . .- - - - - . , . - - - - - ,........ - - - - _ .
)(2i i j m~:! i I'-f---'-!!

_~J ! 1 ~ ~ \[!; j : 1 i :
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HYDROSTATIC _~ __
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:
1
:
:
i
i' 1l
PUMP
i '! :
j!, BOB-TACH
CYUNOER !' . i1 .' -~ ------
j I : I (OPTIONAL) , '
I: i : : 1
M4
M5
~===::::::==::::tti
~ ii :
! i~ :1 1 i
:! ir-·
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i
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:!
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j
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~,= I
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t--'.::.:"~=='_+-b__---_{ IVII M3 :
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._._.-.- _._.J?_._.~ ___._
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............. ·c,··· ···.·i~ :...~~::=~A-·

.... " ... ,,' ".,
. . . . !.._...
Printed in U.S.A.
(VALve (OPllOlW.)
INTEGRATED QUICK COUPLER BLOCK
l~~~'-'l
.~I
!,.jI , i
!~ : iI
....!.............., ............@ MAlE (FRONT AUXILIARY
!~ . i. LEFT SIDE UFT ARM)
I
i !
I· 1.
· I
FEMAlE j
·~.-.-.-.-.-.-.-.-.-.-.-.-.-.~i
BUCKET POSITION VALVE (OPTIONAlj
OIl
i-·-·-·-·-·-·-·-·-·-.·-_·_-_·-_·_-_·-_·-...:i-c-_~ ___...,
>OlER i
i
i
i
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i
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Ai
.~---~-~----- ----------------~ . -- ----- -------------; i
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: i j
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: i i
~-----~~
~ j
L·- r_··_·_··_·-·--·_·_.._·_··_·_··_·_.,
JI i
j
B
i
.... ;.:;::;.. i TILT CYLINDERS
~ i . BICS CONTROL VAlve
j f~ ~---.-----~----------------------:
TILT
CYUNDER
SPOOL
,,
, i
U ","r, i
, i
,, i
i
~
t@
I
j
._._._._._._.-._._._._._+-_._._._.-.._._._.._.-.._.... ! r-tri: i
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---
.---._-----
WORKING CIRCUlrS
PILOT CIRCUITS
! i @ i ;.................... ORAIN CIRCUITS
I ' .._.-.._.- COMPONENTS

i
------------------------------------1-1--- ~~-+--"-.-.
j
\/-0405 (4-8-{)4)
HYDRAULICIHYDROSTATIC S(
WITH SJC AND HIGH FLOW j
T300 (SIN 525411001 AND A
(SIN 525511001 AND A
(PRINTED APRil 2004)
V-0406Iegend
LEGEND
CD RESERVOIR:
@ FILTER - BICS CONTROL VALVE @
DRI\
o
Capacity ........ 21 Qts. (19.9 L)
FILTER - CASE DRAIN (90 Micron) @

(SCREEN)
ONE WAY RESTRICTOR (ACS Valve Only)

® SHUl
o FILTER - HYDRAULIC (CANISTER) @ LOAD CHECK VALVE ® SOLE

VALVE: 45-55 PSI (3.1-3.8 Bar) @ RELlEFVALVE-MAIN: @
COl'.
SOLE
CD SOLENOID ACTIVATED DIRECTIONAL

3250-3350 PSI (224-231 Bar)
CON

VALVE (ON/OFF) ® REUEFVALVE - PORT:
® LOAD
CD DIFFERENTIAL PRESSURE SWITCH: 4000 PSI (276 Bar)

@ PILOT
36-44 PSI (2.5-3.0 Bar) ® ANTICAVITATION VALVE CON
(0 FLOW DIVIDER ADJUSTMENT VALVE
@ RELIEF/ANTICAVITATION VALVE- ®
CD CHECK VALVE - BUCKET POSITION
VALVE
PORT (TIL T BASE END)
PILOT
CON
3500 PSI (241 Bar)
FIXED CAPACITY DISPLACEMENT @ RELIEF VALVE - PORT: ® ORIFll
BIDIRECTIONAL HYDROSTATIC
MOTOR @
4000 PSI (276 Bar)
SOLENOID ACTIVATED DIRECTIONAL
® RELIE
® PILOTED ACTIVATED DIRECTIONAL CONTROL VALVE - AUXILIARY
CONTROL VALVE - FLOW CONTROL
SPOOL
@) RELIEF VALVE - PORT: ..... (Optional) ® ORIFI(
3500 PSI (241 Bar)
® @ CHECI
PILOTED ACTIVATED DIRECTIONAL @ RELIEF/REPLENISHING VALVE - HIGH
CONTROL VALVE - UNLOADING PRESSURE: 5220 PSI (345 Bar) @ RESTF
SPOOL
@ PRESSURE SWITCH @ CHECI
@
120 degrees F. {53 degrees C.)Fluid
@ FRONi
PRES
CONTROL VALVE - LIFT CONTROL 340 - 360 PSI (23,5 - 24,8 Bar) @ VARIAi

@ CHARGE PUMP: BIDIR
1 ~.1 GPM (42 Umin) (for each
CONTROL VALVE - BICS CONTROL pump) at high engine idle
@ RELIEf
@ PULL BUTTON ACTIVATED @ SOLEf\

DIRECTIONAL CONTROL VALVE - LIFT @ HYDRAULIC PUMP ......... Gear Type CONl
ARM BYPASS 20.7 GPM (78,4 Umin) at
high engine idle
® RELIEF
@ CHEC~
~Spring
Printed in U.S.A
EMATIC
'TION
)VE)
DVE)
MOTOR SHUTILE VALVE ® CHECK VALVE - With 300 PSI (20,7 Bar)
.E RELIEF VALVE:
200 PSI (13,8 Bar) ® ORIFICE - With 0.02~ inch (0,64 mm)
)ID ACTIVATED DIRECTIONAL ® PILOT ACTIVATED DIRECTIONAL
~OL VALVE - Base CONTROL VALVE - HYDRAULIC
POWERED BOB-TACH
)ID ACTIVATED DIRECTIONAL
tOL VALVE - Rod ® FILTER - CASE DRAIN (ATIACHMENT)
HUTILE VALVE - BLEED OFF ® SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - BRAKE
CT1VATED DIRECTIONAL @ HYDRAULIC BRAKE - SPRING APPLIED
~OL VALVE - (Two Coil) - PRESSURE RELEASE
CT1VATED DIRECTIONAL ® ORIFICE - With 0.089 inch (2.26 mm)

<OL VALVE - REAR AUXILIARY
® DISPLACEMENT CONTROL VALVE
: - With 0.140 inch (3,6 mm)
® PUMPSERVO
VALVE - PORT:
3000 PSI (207 Bar)
® PRESSURE CONTROL PILOT VALVE
(2 COILS) 0 - 0.085 Ampere
: - With 0.031 inch (0,79 mm)
® AUXILIARY HYDRAULIC PUMP
1/AL VE - BICS CONTROL VALVE 10.5 GPM (39.7 Umin) at
high engine idle
:TION
vALVE
® RELIEF VALVE - PORT:
3300 PSI (228 Bar)
\UXILIARY MANUAL @ DUMPVALVE-ON/OFF

URE BLEED-OFF VALVE
® CHECKVALVE
.E CAPACITY DISPLACEMENT
CTIONAL HYDROSTATIC PUMP
I AL VE - 2000 PSI (138 Bar)

)10 ACTIVATED DIRECTIONAL
~OL VALVE (TWO COIL)
IALVE - 1200 PSI (83 Bar)
IALVE - With 80 PSI (5,5 Bar)

.NOTE: Unless otherwise specified
pressure value.
V-0406legend (4-8-04)
HYDRAUUClHYDROSTATIC SCHEMATIC
WITH SJC AND HIGH FLOW OPTION
(PRINTED APRIL 20(4)
V-0406
P-OUT P~N T
HYDRAUUC FIlTER
r-------·---·---·,
i 3: !
L -________+_~ ~~----~----~------~___
i
i
i
i
! I ____ ....,, ___ .J i
!f"6\-o..-~
I~ ~
,
iI,
IL ________________ !'
t",,,,,,,,·
f······-1'·-··· ...--..--.--.-----.---.---.-.--... ..f21~..---.. ....---..--'.'---' '---'" T..--r~~~~=~~-=
Controlj
ModuJei
1
;
i
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,----....-------------------..--~----------------------------"-----' ------, .J ! i! 1: ,
i . l
(ECC) i ~ : : : I :
i i !: ! I: !I ::
HYDROs:~~~______ L__ -~-.---.-j
:I
1
:
:
:!
: :
I ,
I
I
:
PUMP !
i l i : ao~TACH : i L -----
I i: i: CYUNDER :1
i
!
i: i 1 (OPTIONAL) ! !
. l l : : I
M4 *-----=--=~:rt It: I I. r--
MS ~----=--"",,'N i i 1 ! !! i
i , i :, i
: '
: HYDRAUUC
:' I! i
i l l ~: POWERED -- ""-t·.." 'r" .' ~i
CHARGE i M3'! ! i ! i
+-...cI.;.:cNlET=.:.-+-:- - - ' E - - - - ( r"""''''-__-'1'+-_''':~M:::3. ., i! -------- ____ i?!~~l:! ___1
BOB·TACH
!i
i ~i CASE! ; i i i
! t---l~~-r-I"'tf4-¢-1'Tt---1 ~~~~~ ----J w .. : : i !
! M2 -i - _
M1 " .: '''-M'''!::
51 ~ i -i~
(sO).! i: !!
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Printed in U , S A ' - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-, -~- I-:I, .

I \Y""0
KVALVE(OPTlOIIAl..)
--1
j
i
INTEGRATED QUICK COUPLER BlOCK
i
"'!~~--l
i
!,.;If • i
i
!~ : i
i
..... l"""" .... '" ....""............ ~ MALE i (FRONT AUXIUARY
i
!~ , i LEFT SIDE UFT ARM)
i
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i
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i
r-------1-----t----4-----+--o-H FEMALE i
i
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L ______________ . ___ . ___ . ____
i
~
BUCKET POSITION VALVE (OPTIONAL)

j--_._._------------------------j
OIL j r----~I~O-----~
lOLER
i i
i i
j i
i i
i i
j i
i j
. i
i
- - - ---- - ---- - . - - - - . ----------' y r""-------------------.-- C
~JI_~.£!!.N!.B~_I£'!I::..~ __ ·_hH----------------,-----_;--·,
TILT CYUNDERS
f~
BICS CONTROL VALVE
._._*_._~_~_~_~_._~_._~_¥~4_~_._~;
,--------------+
I 1
,
,, UFT CYUNDERS
,,
,,
··r . :!
:
i
i (~
---0-------F!
+
I
:! ® l.•.······.;@ :i ---
-----.-----
WORKING CIRCUITS
PILOT CIRCUITS
<i1> @ : [" .•. . :-~-~::.:::.: ~~~~~s
. . -. . . . . . . . . . . . .-.. . .-..~. l.. .~:=:t--+CC-F~=~= j-~1
.•.. ,,",.......!··L~:::._~_~
. ___ ._~_._._.J!
UFT ARM BY PASS VALVE V-0406 (4-8-04)
HYDRAULIC/HYDROSTATIC SC
T300 (S/N 525411001 AND AI
(SIN 525511001 AND AI
V-0403legend
LEGEND
CD RESERVOIR:
Capacity ........ 21 Qts. (19.9 L)
@ FILTER - BICS CONTROL VALVE @ HYDR

2
o
(SCREEN)
FILTER - CASE DRAIN (90 Micron) ® ONE WAY RESTRICTOR (ACS Valve Only)
o FILTER - HYDRAULIC (CANISTER) @ LOAD CHECK VALVE ® DRIV
VALVE: 45-55 PSI (3,1-3,8 Bar) @ RELlEFVALVE-MAIN:
® SHUT
CD PILOT ACTIVATED DIRECTIONAL
3250-3350 PSI (224-231 Bar)
® SOLEr
CON"
CONTROL VALVE - HYDRAULIC
POWERED BOB-TACH ® RELIEF VALVE - PORT: ® SOLE~
CD DIFFERENTIAL PRESSURE SWITCH: 4000 PSI (276 Bar) CONl
36-44 PSI (2,5-3,0 Bar) @ ANTICAVITATION VALVE
CD FLOW DIVIDER ADJUSTMENT VALVE
@ LOAD
@ RELIEF/ANTICAVITATION VALVE
CD CHECK VALVE - BUCKET POSITION PORT (TIL T BASE END)
3500 PSI (241 Bar)
@ PILOT
VALVE CONl
FIXED CAPACITY DISPLACEMENT @ RELIEF VALVE - PORT:
® PILOT
,d BIDIRECTIONAL HYDROSTATIC 4000 PSI (276 Bar)
MOTOR CONl
® @ SOLENOID ACTIVATED DIRECTIONAL

PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - FLOW CONTROL
CONTROL VALVE - AUXILIARY @ ORIFIC
SPOOL ® RELIEF VALVE - PORT: ..... (Optional)

@ RELIEf
3500 PSI (241 Bar)
®
CONTROL VALVE - UNLOADING
SPOOL
RELIEF/REPLENISHING VALVE - HIGH
PRESSURE: 5000 PSI (345 Bar) ® ORIFIC
® PRESSURE SWITCH @ CHEC}<
CONTROL VALVE - TIL T CONTROL @ RELIEF VALVE - CHARGE:

120 degrees F. (53 degrees C.)Fluid
@ RESTR
@ PILOTED ACTIVATED DIRECTIONAL at high engine idle @ CHECI<

CONTROL VALVE - LIFT CONTROL 390 - 430 PSI (26,9 - 29,7 Bar)
@ SOLENOID ACTIVATED DIRECTIONAL @ CHARGE PUMP:
@ FRONT
PRES:
CONTROL VALVE - BICS CONTROL 14.2 GPM (53,8 Umin) at
@ PULL BUTTON ACTIVATED

high engine idle @ VARIAE
BIDIRI
DIRECTIONAL CONTROL VALVE - LIFT
ARM BYPASS
Printed in U.S.A.
IEMATIC
OVE)
:OVE)
ULiC PUMP ......... Gear Type @ RELIEF VALVE - 2000 PSI (138 Bar)
2 GPM (80,3 Umin) at
high engine idle @ SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE (TWO COIL)
MOTOR SHUTILE VALVE @ RELIEF VALVE - 1200 PSI (83 Bar)
_E RELIEF VALVE: @ CHECK VALVE - With 80 PSI (5,5 Bar)

200 PSI (13,8 Bar) Spring
:)10 ACTIVATED DIRECTIONAL ® CHECK VALVE - With 300 PSI (20,7 Bar)
ROL VALVE - Base Spring and 0.016 inch (0,40 mm) orifice
)10 ACTIVATED DIRECTIONAL

~OL VALVE - Rod
HUTTLE VALVE - BLEED OFF

® SOLENOID ACTIVATED DIRECTIONAL
VALVE (ON/OFF)
\CTIVATED DIRECTIONAL
=<OL VALVE - (Two Coil)
® FILTER - CASE DRAIN (ATIACHMENT)
\CTIVATED DIRECTIONAL @ SOLENOID ACTIVATED DIRECTIONAL
=<OL VALVE - REAR AUXILIARY CONTROL VALVE-BRAKE
=- With 0.140 inch (3,6 mm)

- PRESSURE RELEASE
VALVE - PORT: @ ORIFICE - With 0.089 inch (2,26 mm)

3000 PSI (207 Bar)
:: - With 0.031 inch (0,79 mm)
VALVE - BICS CONTROL VALVE
eTION
VALVE
~UXILIARYMANUAL
URE BLEED-OFF VALVE
.E CAPACITY DISPLACEMENT
CTIONAL HYDROSTATIC PUMP
NOTE: Un[essotherwise speCified

pressure value.
V-0403Iegend (4-8-04)
HYDRAULIC SYSTEM INFORMATION (CONT'D)
Troubleshooting
The following troubleshooting chart is provided for

A WARNING
assistance in locating and correcting problems which are Check for correct function after adjustments, repairs
most common. Many of the recommended procedures .or service. Failure to make correct repairs or
must be done by authorized Bobcat service personnel adjustments can cause injury or death.
W-2004·1285
only.
If the service code appears in the left instrument panel,

refer to the Electrical Service Manual for the probable
cause.
1
i
PROBLEM CAUSE
i
IThe hydraulic system will not operate. 1,2,3,5,8

The transmission warning light comes ON when hydraulics are operating. 1,3
Slow hydraulic system action. 1,3,4,6,8
Hydraulic action is not smooth. 1,4,5,6,7
Lift arms go up slowly at full engine RPM. 1,3,4,6,7,8,9
The lift arms or Bob-Tach will move when the pedal is in neutral position. 4
The lift arms come down with the pedal in the neutral position. 4,9,10,11 I
•By-pass valve stuck. 12
By-pass valve stem bent or broke. 113
I 8. Using the loader for more than its rated capacity.

leak in the lift cylinder(s).
manual spool cartridge.
T300 Bobcat Loader

HYDRAULIC SYSTEM INFORMATION (CONT'D)
Tightening Procedure
IMPORTANT
When repairing hydrostatic and hydraulic systems,

clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
1-2003-0888
For Tightening Torques For Hydraulic Fittings, Tubelines,

etc., See Section SPEC-01 - Hydraulic Connection
Specifications.
T300 Bobcat Loader

CYLINDER (LIFT) Install a cap (Item 1) [Figure 20-20-2J in the hose and
tighten.
Checking
Engage the parking brake. Lower the seat bar. Start the
Figure 20-20-1 engine and push the top (toe) of the lift pedal.
If there is any leakage from the fitting on the cylinder

(Item 2) [Figure 20-20-2]. Remove the lift cylinder for
repair. Repeat the procedure to check the other lift
cylinder.
Removal And Installation
Figure 20-20-3
Lower the lift arms. Stop the engine. Raise the seat bar.
A WARNING
Hydraulic fluid escaping under pressure can have

I
sufficient force to enter a person's body by
penetrating the skin. This can cause serious injury
Disconnect both hydraulic hoses from the cylinder (Item
and possibly death if proper medical treatment by a
1) [Figure 20-20-3]. Cap and plug the fittings and hoses.
physician familiar with this injury is not received
immediately.
W-2145-0290
Figure 20-20-4
Check only one cylinder at a time. Disconnect the hose

(Item 1) [Figure 20-20-1] which goes to the base end of
the lift cylinder.
Figure 20-20-2
Remove the retaining bolt and nut (Item 1) [Figure 20

20-4] from the retaining pin on the rod end of the lift
cylinder.
Installation: Tighten the retainer bolt and nut to 18-20 ft.

Ibs. (24-27 Nm) torque.
T300 Bobcat Loader

CYLINDER (LIFT) (CONT'D) Figure 20-20-7
Removal And Installation (Cont'd)
Install a slide hammer (Item 1) [Figure 20-20-7] and

remove the base end pivot pin.
Remove the lift cylinder.

Install a slide hammer (Item 1) [Figure 20-20-5] and
remove the retaining pin from the rod end of the cylinder.
Figure 20-20-6
A WARNING

W-21 03-1285
Remove the retaining bolt and nut (Item 1) [Figure 20

20-6] from the pivot pin at the base end of the lift cylinder.

T300 Bobcat Loader

CYLINDER (LIFT) (CONT'D)
Parts Identification
1. Case 9. Spacer
2. Piston 10. Washer
3. Head 11. O-ring
4. Rod 12. Seal
5. O·ring 13. Seal
6. Nut 14. Plug
~
7. Seal 15. O-ring ;--------
I
8. O-ring 16. Tapeline I
0-9
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TS-1060b PE1519A
T300 Bobcat Loader

Disassembly
Use the following tools to disassemble the cylinder:
MEL 1074- O-ring Seal Hook

Spanner Wrench
Hold the hydraulic cylinder over a drain pan and move

the rod in and out slowly to remove the fluid from the
cylinder.
Put the base end of the cylinder in a vise.
Figure 20-20-8
Remove the seal (Item 1) and O-ring (Item 2) [Figure 20

20-10] from the piston.
NOTE: If the fiber surface (Item 3) [Figure 20-20-10] on

the piston head, becomes damaged, the
complete piston head must be replaced.
Figure 20-20-11
Use a spanner wrench to loosen the head (Item 1)

[Figure 20-20-8] from the cylinder case.
Figure 20-20-9
Remove the two O-rings (Item 1) and the back-up washer

(Item 2) [Figure 20-20-11] from the cylinder head.
Remove the nut (Item 1), piston (Item 2), spacer (Item 3)
and head (Item 4) [Figure 20-20-9].
T300 Bobcat Loader

CYLINDER (L1Fn (CONT'D) Assembly
Disassembly (Cont'd) Use the following tools to assemble the cylinder:
Figure 20-20-12 MEL 1396 - Seal Installation Tool

MEL 1033 - Rod Seal Installation Tool
Piston Ring Compressor
Spanner Wrench
Figure 20-20-14
Remove the wiper seal (Item 1) [Figure 20-20-12] from

the cylinder head.
Figure 20-20-13
Wash the cylinder parts in solvent and air dry them.
Inspect the cylinder parts for nicks, scratches or other

damage. Replace any damaged parts.
Always install new O-rings and seals during assembly.
Lubricate all O-rings and seals with hydraulic oil during

installation.
Install the new seal on the tool and slowly stretch it until it
fits the piston [Figure 20-20-14].
Allow the seal to stretch for 30 seconds before installing it

on the piston.
Remove the rod seal (Item 1) [Figure 20-20-13] from the
cylinder head.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 20-20-15
P7425
Install the rod seal in the head [Figure 20-20-17].
Figure 20-20-18
Install the O-ring (Item 1) and seal (Item 2) [Figure 20

20-15] on the cylinder piston.
Figure 20-20-16
Install the wiper seal, with the wiper side of the seal (Item
1) toward the outside of the head (Item 2) [Figure 20-20
18].
Install the rod seal on the rod seal tool [Figure 20-20-16].
NOTE: During installation the spring side of the seal

(Item 1) [Figure 20-20-16] must be installed
toward the inside of the cylinder.
Rotate the handles to collapse the rod seal [Figure 20

20-16].
T300 Bobcat Loader

CYLINDER (LIFT) (CONT'D)
Assembly (Cont'd)
Figure 20-20-19
NOTE: Clean and dry the threads before installing the

nut. Install the new nut from the kit.
Install the head (Item 1), spacer (Item 2) piston (Item 3),
and nut (Item 4) [Figure 20-20-19].
Tighten the nut (Item 4) [Figure 20-20-19] to 600 ft-Ibs.

(814 Nm) torque.
Figure 20-20-20
Put the base end of the hydraulic cylinder in a vise.
Using a spanner wrench, tighten the head (Item 1)

[Figure 20-20-20] until the head is flush with the end of
the cylinder tube assembly.
T300 Bobcat Loader

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T300 Bobcat Loader

CYLINDER (TILT) Install a cap (Item 1) [Figure 20-21-2] in the hydraulic
hose and tighten.
Checking
Figure 20-21-1 engine and push the bottom (heel) of the tilt pedal. If
there is leakage from the open port on the cylinder (Item
2) [Figure 20-21-2], remove the tilt cylinder for repair.
Repeat procedure to check the other tilt cylinder.
Figure 20-21-3
Remove the attachment. Roll the Bob-Tach fully back.

Stop the engine. Raise the seat bar.
I
A WARNING
Hydraulic fluid escaping under pressure can have

Remove the attachment from the Bob-Tach. Roll the Bob
sufficient force to enter a person's body by
Tach forward
penetrating the skin. This can cause serious injury
and possibly death if proper medical treatment by a Stop the engine. Raise the seat bar.
physician familiar with this injury is not received
Remove the retainer bolt and nut (Item 1) [Figure 20-21
immediately.
W-2145-0290
3] from the rod end pivot pin.
Installation: Tighten the retainer nut to 18-20 ft.-Ibs. (24

Disconnect the hose (Item 1) [Figure 20-21-1] which 27 Nm) torque.
goes to the base end of the tilt cylinder.
Figure 20-21-4
Figure 20-21-2
Remove the rod end pivot pin (Item 1) [Figure 20-21-4].

T300 Bobcat Loader
CYLINDER (TILT) (CONT'D) Figure 20-21-7
Remove the base end pivot bolt and washer (Item 1)

[Figure 20-21-7].
Figure 20-21-8
Disconnect the two hydraulic hoses (Items 1 & 2) [Figure
20-21-5] from the tilt cylinder.
Cap the hoses and plug the fittings on the cylinder.
Figure 20-21-6
Slide the cylinder from the base pin and remove the tilt
cylinder from the loader [Figure 20-21-8].
Remove the retainer nut (Item 1) [Figure 20-21-6] from

the base end pivot pin.
Installation: Tighten the retainer nut to 190 ft.-Ibs. (257,6

Nm) torque.
T300 Bobcat Loader

Base Pin Removal And Installation
Figure 20-21-9
Check pivot pin and replace as needed [Figure 20-21

11].
Remove the tilt cylinder from the cylinder base pin (Item
1) [Figure 20-21-9]. (See Removal And Installation on
Page 20-21-1 .)
Figure 20-21-10
Use a 7/8" (.875 mm) shaft (Item 1) [Figure 20-21-10]

and a hammer to remove the tilt cylinder base pin from
the lift arms.
T300 Bobcat Loader

CYLINDER (TILT) (CONTD)
1. Case 9. O-ring
2. Piston 10. Washer
3. Head 11. O-ring
4. Rod 12. Seal
5. Bushing 13. Seal
6. Nut 14. Plug
7. O-ring 15. O-ring
8. Seal 16. Tubeline TS-1B88b
,----
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12-0
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TS-1B88a PE1520A
T300 Bobcat Loader

CYLINDER (TILT) (CONTD) Figure 20-21-14
Disassembly
MEL1074 - O-ring Seal Hook

Spanner Wrench

cylinder.
Figure 20-21-12
Remove the seal (Item 1), and O-ring (Item 2) [Figure

20-21-14] from the piston.
Figure 20-21-15
Use a spanner wrench to loosen the head (Item 1)

[Figure 20-21-12] from the cylinder case.
Figure 20-21-13
Remove the two O-rings (Item 1) and the back-up washer

(Item 2) [Figure 20-21-15] from the cylinder head.
Remove the nut (Item 1), piston (Item 2) and head (Item
3) [Figure 20-21-13].
T300 Bobcat Loader

CYLINDER (TILT) (CONTID) Assembly
Disassembly (Confd) Use the following tools to assemble the cylinder:
Figure 20-21-16 MEL1396 Seal Installation Tool

MEL1033 - Rod Seal Installation Tool
Spanner Wrench
Figure 20-21-18
Remove the wiper seal (Item 1) [Figure 20-21-16] from

the cylinder head.
Figure 20-21-17
installation.
on the piston.
Remove the rod seal (Item 1) [Figure 20-21-17] from the

cylinder head.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 20-21-19
P7425
Figure 20-21-22
Install the O-ring (Item 1) and seal (Item 2) [Figure 20

21-19] on the cylinder piston.
Figure 20-21-20
Install the wiper seal, with the wiper side of the seal (Item
1) toward the outside of the head (Item 2) [Figure 20-21
22].
Install the rod seal on the rod seal tool [Figure 20-21-20].
NOTE: During installation the spring side of the seal

(Item 1) [Figure 20-21-20] must be installed
toward the inside of the cylinder.

21-20].
T300 Bobcat Loader

2(1..21-7 Service Manual
Assembly (Conti d)
Figure 20-21-23
Using a spanner wrench, tighten the head (Item 1)

[Figure 20-21-25] until the head is flush with the end of
NOTE: Clean and dry the threads before installing the the cylinder tube assembly.
nut. Install the new nut from the kit.
Install the head (Item 1). piston (Item 2) and nut (Item 3)
[Figure 20-21-23].
Tighten the nut (Item 3) [Figure 20-21-23] to 100 ft.-Ibs.

(136 Nm) torque.
Figure 20-21-24
Mark the end of the shaft and nut [Figure 20-21-24].

Tighten the nut an additional 135 degrees or 2-1/4 flats
[Figure 20-21-24].
T300 Bobcat Loader

20·21·8 Service Manual
CYLINDER (POWER BOB-TACH) Figure 20-22-3
Checking
A WARNING
Diesel fuel or hydraulic fluid under pressure can

penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece or cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0496
Figure 20-22-1 Install a plug in the hose (Item 1) [Figure 20-22-3] and
tighten.
engine.
Push and hold the BOB-TACH "WEDGES UP" Switch

(Front Accessory Panel).
If there is any leakage from the base end cylinder port

(Item 2) [Figure 20-22-3], remove the lift cylinder for
repair.
P-31379
A WARNING
lilt the Bob-Tach forward, so it is parallel to the floor Always clean up spilled fuel or oil. Keep heat, flames,
[Figure 20-22-1]. sparks or lighted tobacco away from fuel and oil.
Figure 20-22-2 explosion or fire which can result in injury or death.
W-21 03-1285
Disconnect the hose (Item 1) [Figure 20-22-2] from the

power Bob-Tach cylinder base end port.
T300 Bobcat Loader

CYLINDER (POWER BOB-TACH)
Figure 20-22-4
Disconnect the hoses from the rod and base end cylinder
fitting (Item 1) [Figure 20-22-4].
Install plugs in the hoses and cap on fittings.
Figure 20-22-5
Remove the bolts and washers (Item 1) [Figure 20-22

5].
Installation: Tighten the bolts to 25-28 ft.-Ibs. (34-38

Nm) torque.
Remove the cylinder from the lever pivots.
T300 Bobcat Loader

CYLINDER (POWER BOB-TACH) (CONT'O)
1. Cylinder B. Ring
2. Nut 9. O-ring
3. Piston 10. Head
4. O-ring 11. Seal
5. Ring 12. Seal
6. Spacer 13. Rod
7. O-ring
8·16207
T300 Bobcat Loader

CYLINDER (POWER BOB-TACH) (CONT'D) Figure 20-22-8
Disassembly
Figure 20-22-6
Piston: Remove the O-ring (Item 1), and seal (Item 2)

from the piston (Item 3) [Figure 20-22-8].
Figure 20-22-9
MEL1074 - O-ring Seal Hook

Spanner Wrench

cylinder.
Use a spanner wrench to loosen the head [Figure 20-22

6].
Figure 20-22-7
Remove the wiper seal (Item 1), and rod seal (Item 2),
the back up washer (Item 3), the thin O-ring (Item 4), and
the thick O-ring (Item 5) [Figure 20-22-9] from the head.
Remove the head and rod assembly from the cylinder

[Figure 20-22-7]. Put the rod end in a vise.
Remove the nut (Item 1), piston (Item 2), spacer (Item 3),
and head (Item 4) [Figure 20-22-7] from the rod.
T300 Bobcat Loader

Assembly
Figure 20-22-10
Piston: Install the O-ring (Item 1) and seal (Item 2) on the

piston (Item 3) [Figure 20-22-11].
NOTE: The piston center hole (Item 4) [Figure 20-22

Use the following tools to assembly the cylinder: 11] has a bevel on one end. The bevel goes
toward the rod.
MEL1396 - Seal Installation Tool
MEL1033 - Rod Seal Installation Tool Figure 20-22-12
Spanner Wrench


installation.

on the piston. Install the rod seal on the rod seal tool [Figure 20-22-12].
NOTE: During installation the C-ring side of the seal

must be toward the inside of the cylinder.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 20-22-13
Install the thin O-ring (Item 1) [Figure 20-22-15].
Install the back-up washer (Item 2) and thick O-ring (Item

3) [Figure 20-22-15] into the groove on the head.
22-13]. NOTE: Clean and dry the threads before installing the
nut. Install the new nut from the seal kit.
Figure 20-22-14
Figure 20-22-16

Install the head (Item 1), and spacer (Item 2) [Figure 20
Install the wiper seal with the wiper toward the outside of 22-16].
the head.
Install the piston (Item 3) [Figure 20-22-16].
Lift Cylinder: Grease the piston where the nut contacts

the piston. do not get grease on the threads. Install the
new nut (Item 4) [Figure 20-22-16].
Tighten the nut to 90 ft.-Ibs. (122 Nm) torque.
T300 Bobcat Loader

CYLINDER (POWER BOB-TACH) (CONT'O)
Assembly (Cont'd)
Figure 20-22-17
Tighten the head using a spanner wrench [Figure 20-22

17].
T300 Bobcat Loader

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T300 Bobcat Loader

MAIN RELIEF VALVE (FOOT CONTROL) Connect the OUT port of the hydraulic tester to the male
quick coupler on the loader [Figure 20-30-1].
Checking The Main Relief Valve At Front Aux. Hyd.
Figure 20-30-2
Figure 20-30-1
8-15551
Start the engine and run at low engine idle RPM. Push
The tools listed will be needed to do the following the mode switch (Item 1) (on the instrument panel) two
procedure: times to engage the front auxiliary hydraulics, the light
(Item 2) [Figure 20-30-2] will come ON.
MEL 10003 - Hydraulic Tester
MEL 10006 - Hydraulic Test Kit Figure 20-30-3
Turn the key switch to the OFF position, as the engine

stops running, turn the key switch all the way to the left to Right
release the hydraulic pressure at the front auxiliary quick Steering
Lever
couplers. Control
Lift and block the loader. (See Page 10-01.)
Connect the IN port of the hydraulic tester to the female

IMPORTANT
The hydraulic tester must be in the fully open

position before you start the engine. Press the front switch (Item 1) [Figure 20-30-3] for fluid
1-2024-0284 flow to the quick couplers.
Watch the flow meter on the hydraulic tester to make

sure the flow is correct. Increase the engine speed to full
A WARNING
RPM.
Record the GPM and refer to the hydraulic schematic for

Put jackstands under the front axles and rear corners the correct GPM for the model and serial number of your
of the frame before running the engine for service. loader. Turn the restrictor control, on the tester, until the
Failure to use jackstands can allow the machine to main relief valve opens. The correct pressure for the
fall or move and cause injury or death. main relief is 3300 PSI (22753 kPa).
W-2017-0286
T300 Bobcat Loader

MAIN RELIEF VALVE (FOOT CONTROL) (CONT'D) Figure 20-30-6
Figure 20-30-4
Remove the O-rings and back-up washers from the main

relief valve [Figure 20-30-6].
Clean the main relief valve in clean solvent. Use air

Raise the operator cab. (See Contents Page 10-01.) pressure to dry the valve.
The main relief valve (Item 1) [Figure 20-30-4] is located

Install new O-rings and back-up washers. Install the main
at the lower front of the control valve.
relief valve and tighten [Figure 20-30-4]. Check the
pressure again. (See Checking The Main Relief Valve At
Remove the right motor cover.
Front Aux. Hyd. on Page 20-30-1.)
Clean the area around the control valve.

Adjustment
Figure 20-30-5
Figure 20-30-7
Loosen and remove the main relief valve (Item 1) [Figure If the pressure is not correct, adjust the main relief valve.
20-30-5]. Loosen the lock nut (Item 1) [Figure 20-30-5].
Installation: Tighten the main relief valve to 35-40 ft.-Ibs. Turn the adjusting screw (Item 2) [Figure 20-30-7] in or
(47-54 Nm) torque. out until the pressure is correct. Turning screw in will
increase pressure.
NOTE: If the correct pressure can not be reached,

replace the main relief valve. Check the ~._/
pressure setting of the new relief valve.
T300 Bobcat Loader
MAIN RELIEF VALVE (ACS)
Figure 20-31-1
A WARNING
W-2017-Q286
Figure 2Q..31-2
The tools listed will be needed to do the following

procedure:
MEL10003 - Hydraulic Tester

MEL10006 - Hydraulic Test Kit
I 9-15551
Turn the key switch to the OFF position, as the engine

stops running, turn the key switch all the way to the left to Start the engine and run at low engine idle RPM. Push
release the hydraulic pressure at the front auxiliary quick the mode switch (Item 1) (on the instrument panel) two
couplers. times to engage the front auxiliary hydraulics, the light
(Item 2) [Figure 20·31-2] will come ON.
Figure 20-31·3
Connect the OUT port of the hydraulic tester to the male

IMPORTANT
Right
The hydraulic tester must be in the fully open Steering
Lever
position before you start the engine. Control
1-2024-0284
P13254
Press the front switch (Item 1) [Figure 20-31-3] for fluid

flow to the quick couplers.

RPM.
T300 Bobcat Loader

20-31·1 Service Manual
MAIN RELIEF VALVE (ACS) (CONT'D) Figure 20-31-5

(Cont'd)
Record the GPM and refer to the hydraulic schematic ,lor

the correct GPM for the model and serial number of your
loader. Turn the restrictor control, on the tester, until the
main relief valve opens. The correct pressure for the
main relief is 3300 PSI (22753 kPa).
If the relief pressure is not correct, stop the engine.

Adjust or replace the main relief valve. (See Adjustment
on Page 20-31-3.)
Figure 20-31-4
Loosen and remove the main relief valve (Item 1) [Figure
20-31-5}.
Installation: Tighten the main relief valve to 35-40 ft.-Ibs.

(47-54 Nm) torque.
Figure 20-31-6

Remove the O-rings and back-up washers from the main

relief valve [Figure 20-31-6}.
Clean the main relief valve in clean solvent. Use air

pressure to dry the valve.
Install new O-rings and back-up washers. Install the main

relief valve and tighten [Figure 20-31-6}. Check the
pressure again. (See Checking The Main Relief Valve At
Front Aux. Hyd. on Page 20-31-1.)
T300 Bobcat Loader

MAIN RELIEF VALVE (ACS) (CONT'D)
Adjustment
Figure 20~31~7
If the pressure is not correct, loosen the lock nut (Item 1)

[Figure 20~31~7] and adjust the main relief valve.
Turn the adjusting screw (Item 2) [Figure 20-31-7] in or

out until the pressure is correct. Turning screw in will
increase pressure.
NOTE: If the correct pressure can not be reached,

replace the main relief valve. Check the
pressure setting of the new relief valve.
T300 Bobcat Loader

2Q-31~3 Service Manual
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T300 Bobcat Loader

MAIN RELIEF VALVE (SELECTABLE JOYSTICK
CONTROL) (SJC)
Checking The Main Relief Valve At Front Auxiliary

Hydraulics
A. WARNING

Figure 20-32-1 of the frame before running the engine for service.
W-2017-0286
Figure 20-32-2
-BOBCAT JNTBlOCK CONTROL SYSTlM

procedure:
B·15551
MEL 10006 - Hydraulic Test Kit
Start the engine and run at low engine idle RPM. Push
Turn the key switch to the OFF position, as the engine the mode switch (Item 1) (on the instrument panel) two
stops running, turn the key switch all the way to the left to times to engage the front auxiliary hydraulics, the light
release the hydraulic pressure at the front auxiliary quick (Item 2) [Figure 20-32-2] will come ON.
couplers.

Connect the OUT port of the hydraulic tester to the male

A WARNING

position before you start the engine.
1-2024-0284
T300 Bobcat Loader

MAIN RELIEF VALVE (SELECTABLE JOYSTICK Raise the operator cab (See Contents Page 10-01.)
CONTROL) (SJC) (CONT'D)
Checking The Main Relief Valve At Front Auxiliary

Hydraulics (Cont'd)
IMPORTANT
Figure 20-32-3
When making repairs on hydrostatic and hydraulic
systems, clean the work area before disassembly
and keep all parts clean. Always use caps and plugs
on hoses, tubelines and ports to keep dirt out. Dirt
can quickly damage the system.
1-2003-0284
Remove the right motor cover.
Figure 20-32-5
Push the button (Item 1) [Figure 20-32-3] for fluid flow to

the quick couplers.

RPM.
There should be 21.0 GPM (79,5 Umin.) free flow. Turn

the restrictor control, on the tester, until the main relief
valve opens. The correct pressure for the main relief is
3250-3350 PSI (22408-23097 kPa).
If the relief pressure is not correct, stop the engine.

Adjust or replace the main relief valve. (See Checking
The Main Relief Valve At Front Auxiliary Hydraulics on
Page 20-30-1.)
Removal and Installation Loosen and remove the main relief valve (Item 1)[Figure
20-32-5].
Figure 20-32-4
Installation: Tighten the main relief valve to 35-40 ft.-Ibs.
(47-54 Nm) torque.
T300 Bobcat Loader

MAIN RELIEF VALVE (SELECTABLE JOYSTICK Adjustment
Figure 20-32-7
Removal and Installation (Cont'd)
Figure 20-32-6
CD·15092 If the pressure is not correct, adjust the main relief valve.
Remove the end cap (Item 2) [Figure 20-32-5] .
Remove the O-rings and back-up washers from the main Turn the adjusting screw (Item 1) [Figure 20-32-7] in or
relief valve [Figure 20-32-6]. out until the pressure is correct. Turning screw in will
increase pressure.
Clean the main relief valve in clean solvent Use air
pressure to dry the valve. NOTE: If the correct pressure can not be reached,
replace the main relief valve. Check the
Install new O-rings and back-up washers. Install the main pressure setting of the new relief valve.
relief valve and tighten [Figure 20-32-4]. Check the
pressure again. (See Removal and Installation on Page
20-30-2.)
T300 Bobcat Loader

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T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) The fixed end main valve hose assembly (Item 1) [Figure
20-40-1] is connected to a fixed end fitting on the control
Removal And Installation valve. The hose is routed to the upright where the hose is
connected to a fitting that feeds the base end of both lift
cylinders. The hose can only be removed by first
A DANGER
removing it from the tee fitting located at the rear of the
loader.
. AVOID DEATH
• Oisconnecting or loosening any hydrautic Cap and plug the hose and fitting.
tubeline, hose, fitting, component or a part
failure can cause lift arms to drop.
• Keep out of this area when lift arms are Figure 20-40-2
tift arm support. Replace if damaged. 51051 SW 02 6717343
A WARNING

W-20S9-oS98
Figure 20-40-1
Mark the hoses and tubelines for proper installation.
Disconnect the two tubelines (Item 1) [Figure 20-40-2]
from the lift arm by-pass valve.
Disconnect the hydraulic hose (Item 2) [Figure 20-40-2]
from the control valve.
Cap and plug tubelines, hose and fittings.

Figure 20-40-3
Raise the lift arms and install an approved lift arm support
device.
Drain the hydraulic reservoir. (See Contents Page 20

01.)
Remove the control panel. (See Contents Page 50-01.)

At the right fender, remove the two mounting bolts and
nuts (Item 1) [Figure 20-40-3] from the lift arm by-pass!
Clean area around control valve.
brake valve mount.
Move the lift arm by-pass valve/brake valve and hoses
Open rear door.
toward the front of the loader to allow clearance for the
control valve removal.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) Figure 20-40-6
(CONT'D)
Figure 20-40-4
Disconnect the harness connector (Item 1) [Figure 20

40-6] from the tilt lock valve solenoid connector.

40-6] from the two auxiliary valve solenoids.
Disconnect the tubeline (Item 1) [Figure 20-40-4] that
goes from the control valve to the hydraulic cooler. Figure 20-40-7
Disconnect the charge pressure sender (Item 2) [Figure

20-40-4] from the control valve.
Cap and plug the tubelines and fittings.
Figure 20-40-5
Disconnect foot control linkage (Item 1) [Figure 20-40-7]

from the tilt spool on the control valve.
Disconnect foot control linkage (Item 2) [Figure 20-40-7]

from the lift spool on the control valve.
Move the control linkages to allow clearance for the

Mark the wire connectors for proper installation. control valve removal.
Disconnect the wire harness connector (Item 1) [Figure

20-40-5] from the lift lock solenoid.

20-40-5] from the BICS valve solenoid.
T300 Bobcat Loader

(CONT'D)
Figure 20-40-8
Remove the two control valve mount bracket mount bolts

(Item 1) [Figure 20-40-10].
Figure 20-40-11
Loosen the fixed end main valve hose assembly (Item 1)

[Figure 20-40-8] from the control valve.
The hose can be removed from the control valve by

rotating the hose assembly.
Cap the hose and plug the fitting.
Figure 20-40-9
Remove the two control valve mount bolts (Item 1)

[Figure 20-40-11] from the mounting plate.
Remove the control valve mount bracket from the loader.
Install a chain hoist (Item 1) [Figure 20-40-9] to the

control valve, and support the control valve.
Loosen all the tubeline fittings connected to the control

valve.
T300 Bobcat Loader

(CONT'D)
Figure 20-40-12
Disconnect the tilt tubeline (Item 1) [Figure 20-40-14]

Cap and plug the tubeline and fitting.
Disconnect the case drain hose (Item 1) [Figure 20-40 Figure 20-40-15
12] and cap the fitting and plug the hose.
Disconnect the two auxiliary tubelines (Item 2) [Figure

Figure 20-40-13
With the chain hoist lift the control valve up and clear of
the tubelines [Figure 20-40-15].

that comes from the back of the gear pump to the bottom
of the control valve.
Disconnect the tilt tubeline (Item 1) [Figure 20-40-13]
from the control valve. Remove the control valve from the loader.
Disconnect the lift tubeline (Item 2) [Figure 20-40-13]
T300 Bobcat Loader

(CONT'D)
BIC$TM Valve, Removal And Installation
Figure 20-40-16
Remove the four large O-rings (Item 1) and the small 0

ring (Item 2) [Figure 20-40-18] from the top of the control
valve.
Install the four large O-rings (Item 1) and the small O-ring
Remove the control valve. (See Removal And Installation (Item 2) [Figure 20-40-18] on the top of the control valve.
on Page 20-40-1.)
To remove the BICSTM valve from the control valve,

loosen and remove the six mounting bolts (Item 1)
[Figure 20-40-16].
Figure 20-40-17
Remove the BICSTM valve assembly from the top of the

control valve [Figure 20-40-17].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) BICSTM Valve, Lift Arm By-Pass Orifice Removal And
(CONT'D) Installation
BICSTM Valve, Removal And Installation (Cont'd) Figure 20-40-20
Figure 20-40-19
Remove the fitting (Item 1) [Figure 20-40-20] from the

valve.
Install the six mounting bolts [Figure 20-40-19].
Figure 20-40-21
The chart below lists the correct torque specifications
and tightening sequence when reinstalling the BICS]
valve assembly to the control valve. Thoroughly clean
and dry bolts and threads in valve. Use liquid adhesive
LOCTITE #242 or equivalent.
Step Torque Sequence

1 110-130 in.-Ibs.
(12,4-14,7 Nm)
2 190-210 in.-Ibs.
1, 2, 3, 4, 5 & 6
(21,5-23,7 Nm)
3 190-210 in.-Ibs.
(21,5-23,7 Nm)
*Torque must be 190-210 in.-Ibs. (21,5-23,7 Nm) for

every bolt or repeat step 3.
T300 Bobcat Loader

(CONT'D)
BICSTM Valve, Lift Arm By-Pass Orifice Removal And

Installation (Cont'd)
Figure 20-40-22
Clean and inspect the screen (Item 1) and replace the 0

ring (Item 2) [Figure 20-40-24] on the check valve.
Figure 20-40-25
Using a flat blade screw driver, remove the lift arm by
pass orifice (Item 1) [Figure 20-40-21] & [Figure 20-40
22].
Orifice size is 0.078 inch.
Reverse the removal procedure to install the lift arm by

pass orifice.
BICSTM Valve, Check Valve Removal And Installation
Figure 20-40-23
Remove the 90 degree fitting (Item 1) [Figure 20-40-25]

Remove the tubeline (Item 1) and the check valve (Item

2) [Figure 20-40-23].
Installation: Tighten the valve to 20 ft.-Ibs. (27 Nm)

torque.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) BICSTM Valve, Lock Valve Removal And Installation
(CONT'D)
Figure 20-40-28
BICSTM Valve, Check Valve Removal And Installation
(Cont'd)
Figure 20-40-26
Figure 20-40-29
Remove the 90 degree fitting (Item 1) [Figure 20-40-26]

Figure 20-40-27
Remove the lock valves (Item 1) [Figure 20-40-28] &

[Figure 20-40-29] from the BICSTM valve.
Installation: Tighten the lock valves to 25 ft.-Ibs. (34 Nm)

torque.
Remove the O-ring (Item 1) and back-up ring (Item 2)

[Figure 20-40-27] from the check valve, replace as
needed.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) NOTE: The solenoid resistance is (8-10 ohms).
(CONT'D)
Figure 20-40-32
BICSTM Valve, Lock Valve Removal And Installation
(Cont'd)
'Figure 20-40-30
Remove the O-rings (Item 1) [Figure 20-40-32] from

both ends of the solenoid.
Figure 20-40-33
Remove the O-rings (Item 1) and back-up rings (Item 2)
[Figure 20-40-30] from both the tilt and lift lock valves.
Install new O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-40-30] on the tilt and lift lock valves.
Reverse the removal procedure to install the lock valve .
. BICSTM Valve, Solenoid Removal And Installation
Figure 20-40-31
Remove the solenoid stem (Item 1) [Figure 20-40-33].
Installation: Tighten the solenoid stem to 20 ft.-Ibs. (27

Nm) torque.
Remove the mounting nut (Item 1) [Figure 20-40-31]

from the solenoid cartridge.
Installation: Tighten the mounting nut to 53 in.-Ibs. (6

Nm) torque.
Remove the solenoid (Item 2) [Figure 20-40-31].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) BICSTM Valve, Solenoid Testing
(CONT'D)
Figure 20-4()"'35
BICSTM Valve, Solenoid Removal And Installation
(Cont'd)
Figure 20-4D-34
Use a test meter to measure coil resistance [Figure 20

40-35]. Coil wires do not have polarity. Correct resistance
for the auxiliary pressure relief (small) coil is 7-10 ohm
and the other coils 5-8 ohms.
Remove the O-rings (Item 1) and back-up washers (Item
2) [Figure 20-40-34] on the stem. Replace the test meter with 12 volt power. You can see
and hear the spool shift.
Clean all parts in solvent and dry with compressed air.
Figure 20-40-36
Inspect all parts for wear and replace any part showing
excessive wear.
NOTE: The screen (Item 3) [Figure 20-4D-34] may be

cleaned with solvent. If it is torn or worn
replace the solenoid stem.
Use .only. new O-rings and apply oil to all O-rings and
back-up washers before installation.
Install new O-rings and new back-up washers on the

solenoid stem.
MR
T8-1971
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL)
Load Check Valve
(CONT'D)
Figure 20-40-37
BICSTM Valve, Solenoid Testing (Cont'd)
Identification Chart
Item T300 Loader

!
A1 Lift Cylinder Base End/Restrictor
A2 Tilt Cylinder Base End
A3 Auxiliary Hydraulics
B1 Lift Cylinder Rod End
B2 Tilt Cylinder Rod End
B3 Auxiliary Hydraulics
C1 Load Check Valve/Lift Function
C2 •
Load Check ValvelTilt Function
C3 Orificed Load Check Valve/Auxiliary Function
Outlet Fluid Flow Remove the BICS valve assembly from the control valve.
(See BICSTM Valve, Removal And Installation on Page
D1 Lift Spool Detent
20-40-5.)
D2 Tilt Spool Centering Spring
D3 Auxiliary Spool/Centering Springs Remove the four large O-rings (Item 1) and small O-ring
(Item 2) [Figure 20-40-37]. Always replace these O-rings
E1 Port Relief Valve - 4000 PSI
before installing the BICS valve assembly.
E2 Anti-Cavitation/Port Relief Valve - 3500 PSI I
F1 Anti-Cavitation Valve
F2 Port Relief Valve - 4000 PSI
G1 Lift Spool End IMPORTANT
G2 Tilt Spool End

G3 Auxiliary Spool/Centering Springs clean the work area before disassembly and keep all
H1 Auxiliary Electric Solenoid I parts clean. Always use caps and plugs on hoses,
H2 Plug/Port Relief (Optional) - 3500 PSI tubelines and pprts to keep dirt out. Dirt can quickly
damage the system.
H3 Auxiliary Electric Solenoid 1-2003-0888
MR Main Relief Valve - 3300 PSI
Mark each valve section, spool and related parts so that
they will be returned to its original valve section during
assembly.
Use bolts to fasten the control valve to a work bench for

easier disassembly and assembly procedures.
r300 Bobcat Loader

Figure 20-40-40
(CONT'D)
Load Check Valve (Cont'd)
Figure 20-40-38
N·20078
The auxiliary section uses a load check poppet with an

orifice (Item 1) [Figure 20-40-40].
NOTE: For correct port locations and valve

component (See Identification Chart on Page
Loosen the load check plugs (Item 1) [Figure 20-40-38] 20-40-11.).
from the lift and tilt sections of the control valve.
Main Relief Valve
Installation: Always use new O-ring. tighten the plug to
35-40 ft.-Ibs. (47-54 Nm) torque. Figure 20-40-41
Figure 20-40-39
N-20077
Loosen and remove the main relief valve (Item 1) [Figure
20-40-41].
Remove the load check plugs (Item 1) [Figure 20-40*39].
Remove the spring (Item 2) and poppet (Item 3) [Figure

20-40-39].
NOTE: Both load checks poppets, plugs and springs

are the same for the lift and tilt.
Loosen the load check plug (Item 2) [Figure 20-40-38]

from the auxiliary section of the control valve.
T300 Bobcat Loader

(CONT'D)
Main Relief Valve (Cont'd)
Figure 20-40-42
1. Relief Valve 2
2. C-ring : 3 4 5
3. Sleeve ~ ___ ~ I I I
4. Glide Ring I 1/--0--0---0
5. C-ring 1
Remove the O-rings and back-up washer from the port
Installation: Always use new O-rings and back-up
washers. Tighten to 35-40 ft.-Ibs. (47-54 Nm) torque.
Remove the O-rings, sleeve, and glide ring from the main

Port Relief Valve, Lift Spool
Installation: Always use new O-rings. sleeve, and glide
Figure 20-40-45
ring. Tighten to 35-40 ft.-Ibs. (47-54 Nm) torque.
Port Relief Valve, Tilt Spool
Figure 20-40-43
Remove the port relief valve (Item 1) [Figure 20-40-45]

from the control valve lift section.
Remove the port relief valve (Item 1) [Figure 20-40-43]

from the control valve tilt section.
T300 Bobcat Loader

(CONTID)
Port Relief Valve, Lift Spool (Cont'd)
Figure 20-40·46
Remove the O-rings (Item 1) [Figure 20-40-48] from the

anti-cavitation/port relief valve.

relief valve [Figure 20·40-46]. Anti-Cavitation Valve, Lift Spool
Installation: Always use new O-rings and back-up Figure 20-40-49

Anti-Cavitation Valve/Port Relief Valve, Tilt Spool
Figure 20-40-47
Remove the lift lock solenoid (Item 1) [Figure 20-40-49].
Remove the anti-cavitation valve (Item 2) [Figure 20-40

49] from the control valve lift section.
Remove the anti-cavitation/port relief valve (Item 1)

[Figure 20-40-47] from the control valve tilt section.
T300 Bobcat Loader

Figure 20-40-52
(CONT'D)
Anti-Cavitation Valve, Lift Spool (Cont'd)
Figure 20-40-50
2\ 3 4
I I
-O-@-O
E-1S09a
1_ Anti-Cavitation Valve
2. a-ring
3. Back-up Washer
4. a-ring
Remove the rubber boot (Item 1) [Figure 20-40-52] and

retainer (Item 2) [Figure 20-40-52].
Lift And Tilt Lock Block
Remove the O-rings and back-up washer from the anti

Figure 20-40-53
cavitation valve [Figure 20-40-50].
Rubber Boot
Figure 20-40-51
Remove the lock solenoids (Item 1) [Figure 20-40-53]

from the lift and tilt lock block.
Remove the two screws (Item 1) [Figure 20-40-51] on

the rubber boot retainer.
Installation: Tighten the screws to 90-100 in.-Ibs. (10,2

11,3 Nm) torque.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) Lift Spool And Detent Removal
(CONT'O)
Figure 20-40-56
Lift And Tilt Lock Block (Cont'd)
Figure 20-40-54
The tool listed will be needed to do the following

procedure:
Remove the rubber Boot (Item 1) [Figure 20-40-54]. MEL 1278 - Detent Tool
(See Rubber Boot on Page 20-40-15.) MEL 1285 Detent Spring Tool
Figure 20-40-55 Remove the lift and tilt lock block (Item 1) [Figure 20-40
56] from the control valve. (See Lift And Tilt Lock Block
on Page 20-40-15.)
Figure 20-40-57
Remove the lift and tilt lock block [Figure 20-40-55].
NOTE: The lock block must be clean and oil free. (Oil
can cause the solenoids not to function
properly.) Remove the bushing (Item 1) and O-ring (Item 2) [Figure
20-40-57] from the lift spool.
T300 Bobcat Loader

Figure 20-40-60
(CONT'D)
Lift Spool And Detent Removal (Cont'd)
Figure 20-40-58
Remove the screws (Item 1) [Figure 20-40-60] from the

detent bonnet.
Remove the detent bonnet (Item 2) [Figure 20-40-60].
Remove the end cap (Item 1) [Figure 20-40-58].
Figure 20-40-59
IMPORTANT
The detent assembly has small springs and balls. Do

not lose these parts during disassembly and
assembly.
1-2012-0284
Figure 20-40-61
Use a screwdriver to remove the snap ring (Item 1)

[Figure 20-40-59].
Remove the washer (Item 2) [Figure 20-40-59].
Put a rag around the detent assembly [Figure 20-40-61].

This will prevent the detent balls and spring from being
lost when the detent sleeve is removed.
T300 Bobcat Loader

(CO NT' D)
Lift Spool And Detent Removal (Cont'd)
Figure 20-40-62
Remove the spool seal (Item 1) [Figure 20-40-64] from

the linkage end of the valve.
Lift Spool And Detent Disassembly
Remove the detent sleeve (Item 1), detent balls (Item 2) Figure 20-40-65
and spring (Item 3) [Figure 20-40-62].
Figure 20-40-63
Clamp the linkage end of the spool in a vise [Figure 20

40-65].
Remove the spool assembly and seal (Item 1) [Figure
T300 Bobcat Loader

(CONT'D)
Lift Spool And Detent Disassembly (Cont'd)
Figure 20·40-66
Remove the detent adapter (Item 1) [Figure 20-40-68]

from the spring assembly.
Figure 20-40-69
Install the spring tool (Item 1) [Figure 20-40-66] over the

centering spring.
NOTE: Be careful when removing the detent adapter

(Item 2) [Figure 20-40-66] from the centering
spring, as it is under spring pressure.
NOTE: The centering spring (Item 3) [Figure 20-40-66]

is orange on all 800 series loaders.
Figure 20-40-67
Remove spring tool (Item 1) [Figure 20-40-69] from the

spring assembly.
Put a rag around the detent assembly [Figure 20-40-67].

This will prevent the detent balls and spring from being
lost when the detent adapter is removed.
Remove the detent adapter with an Alan wrench.
Remove the back-up washer (Item 1) and spool seal

(Item 2) [Figure 20-40-67].
T300 Bobcat Loader

(CONT'D)
Lift Spool And Detent Disassembly (Cont'd)
Figure 20·40-70
Removal of the plastic plug:
Make a center point in the plug using a 1/16 inch drill.
Drill a hole all the way through the plug using a 7/64 inch
Inspect the adapter (Item 1), collar (Item 2), spring (Item tap drill
3), and washer (Item 4) [Figure 20-40-70].

Turn a 6-32 tap (Item 1) [Figure 20-40-72] into the plug.
Figure 20-40-71 Pull the tap and plug out of the spool. Be careful, do not
break the tap.
Clean all the debris from inside the spool bore.
NOTE: DO NOT USE LOCTITE ON THE STUD

THREADS.
Lift Spool And Detent Assembly
Figure 20-40-73.
Remove the stud from the end of the spool [Figure 20
40-71].
Install the O-ring (Item 1) over the nipple on the plastic

plug (Item 2) [Figure 20-40-73].
T300 Bobcat Loader

(CONT'D)
Lift Spool And Detent Assembly (Cont'd)
Figure 20-40-74
Clamp the collar (Item 1) [Figure 20-40-76] in a vice.
Figure 20-40-77
Install the plastic plug and a-ring in the spool [Figure 20
40-74].
Figure 20-40-75
O-ring
0.60 inch Apply grease on all the detent component surfaces

(15,2 mm) before assembly [Figure 20-40-77].
Install the spring (Item 1) and detent balls (Item 2) into

the adapter (Item 3) [Figure 20-40-77] and compress
with the detent pliers (Item 1) [Figure 20-40-78].
Install the stud and tighten until the other end of the stud
is out about 0.600 inch (15,2 mm) from the spool [Figure
20-40-75].
T300 Bobcat loader

(CONT'D)
Install the spool seal (Item 1) and back-up washer (Item

2) [Figure 20-40-80].
Figure 20-40-81
Install the detent adapter to the collar [Figure 20-40-78].
NOTE: The collar and the detent adapter are held

together by spring pressure when assembled
to the lift spool not the detent balls. Hold the
detent adapter and collar together to prevent
the detent balls and spring from falling out.
Figure 20-40-79
Install the spring assembly to the lift spool hand tight

[Figure 20-40-81].
Remove the spring tool.
Check the alignment of the detent adapter and the

washer.
NOTE: The adapter must fit in the center of the

washer (Item 1) [Figure 20-40-81].
Install the spring tool (Item 1) [Figure 20-40-79] over the
washer, spring, collar and detent adapter. Tighten the adapter to 90-100 in.-Ibs. (10,2-11,3 Nm).
T300 Bobcat Loader

(CONT'D)
Figure 20-40-82
Install the detent sleeve (Item 1) [Figure 20-40-84] to the

detent adapter.
Figure 20-40-85
Install the detent balls and spring [Figure 20-40-82].
Figure 20-40-83
Install the lift spool assembly in the spool bore [Figure
20-40-85].
Install the detent bonnet (Item 1) [Figure 20-40-85].
Hold the detent balls in place with the detent pliers

[Figure 20-40-83]. Install the mounting screws (Item 2) [Figure 20-40-85].
Installation: Tighten the screws to 90-100 in.-Ibs. (10,2

11,3 Nm) torque.
T300 Bobcat Loader

(CONT' D)
Lift Spool And Detent Installation
Install the spool seal (Item 1) [Figure 20-40-88] on the

linkage end of the valve.
Figure 20-40-89
Install the washer (Item 1) and snap ring (Item 2) [Figure
20-40-86].
Figure 20-40-87
Install the bushing (Item 1) and O-ring (Item 2) [Figure

20-40-89] on the linkage end of the lift spool.
Install the end cap (Item 1) [Figure 20-40-87].
T300 Bobcat Loader

Tilt Spool Removal And Installation
(CONT'D)
Figure 20-40-91
Lift Spool And Detent Installation (Cont'd)
Figure 20-40-90
Remove the lift and tilt lock block (Item 1) [Figure 20-40
91] from the control valve. (See Lift And Tilt Lock Block
on Page 20-40-15.)
Install the lift and tilt lock block (Item 1) [Figure 20-40
90]. (See Lift And Tilt Lock Block on Page 20-40-15.) Figure 20-40-92
Remove the bushing (Item 1) and O-ring (Item 2) [Figure

20-40-92] from the tilt spool.
T300 Bobcat Loader

Service Manual
(CONT'D)
Tilt Spool Removal And Installation (Cont'd)
Figure 2lJ..40-93
Put the linkage end of the spool in the vice [Figure 20
40-95].
Install the spool tool (Item 1) [Figure 20-40-95] over the

centering spring.
Remove the screws (Item 1) [Figure 20-40w93] from the
end cap. Figure 20-40-96
Installation: Tighten the bolt to 90-100 in.-Ibs. (10,2-11,3

Nm) torque.
Figure 20-40-94
Remove the bolt (Item 1) [Figure 20-40-96] holding the

centering spring to the spool.

Nm) torque.
Remove the spool, centering spring, back-up washer and
spool seal [Figure 20-40-94]. Remove spring tool from the spring assembly.
Assembly: Always use a new spool seal.
T300 Bobcat Loader

Auxiliary Spool Removal And Installation
(CONT'D)
Figure 20-40-99
Tilt Spool Removal And Installation (Cont'd)
Figure 20-40-97

end cap.
Inspect the adapter (Item 1), collar (Item 2), spring (Item Installation: Tighten the bolt to 90-100 in.-Ibs. (10,2-11,3
3) and washer (Item 4) [Figure 20-40-97]. Nm) torque.
Figure 20-40-98 Figure 20-40-100
Remove the spool seal(s) (Item 1) and the back-up Remove the end cap, O-ring, springs and centering
washer (Item 2) [Figure 20-40-98]. spring retainer [Figure 20-40-100].
Assembly: Always use a new spool seal. NOTE: If the centering spring retainer (Item 1) [Figure
20-40-100] must be replaced, replace the
retainer on the opposite end also.
Assembly: Always use a new spool seal.
T300 Bobcat Loader

(CONT'D)
Auxiliary Spool Removal And Installation (Cont'd)
Figure 20-40-101
Remove the screws (Item 1) from the auxiliary bleed

block (Item 2) [Figure 20-40-103].

Nm) torque.
Remove the spool (Item 1) [Figure 20-40-101].
Figure 20-40-104
Assembly: Put grease on all the centering spring
component parts.
Figure 20-40-102
Remove the auxiliary bleed block (Item 1) [Figure 20-40

104] and O-ring.
Assembly: Always use a new O-ring.

Remove the lock solenoid (Item 1) [Figure 20-40-102]
from the tilt lock block.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (FOOT CONTROL) Auxiliary Plug Removal And Installation
(CONT'D)
Figure 20-40-106
Auxiliary Spool Removal And Installation (Cont'd)
Remove the plug (Item 1) [Figure 20-40-106] auxiliary

section of the control valve.
Remove the centering spring retainer (Item 1) and Figure 20-40-107

springs (Item 2) [Figure 20-40-105].
Assembly: Put grease on all the centering spring

component parts.
NOTE: If the centering spring retainer (Item 1) [Figure

20-40-105] must be replaced, replace the
retainer on the opposite end also.
Replace the O-rings (Item1) [Figure 20-40-107].
T300 Bobcat Loader

(CONT'D)
Auxiliary Electric Solenoid Disassembly
Figure 20-40-108

solenoid stem.
Remove the nut (Item 1) [Figure 20-40-108] from both

solenoids.
Instal/ation: Tighten the nut to 8-12 ft.-Ibs. (11-16 Nm)

torque.
Figure 20-40-109
Remove the coil (Item 1) [Figure 20-40-109] from the

stem.
Remove the stem (Item 2) [Figure 20-40-109] from the

valve.
Installation: Tighten the stem to 8-12 ft.-Ibs. (11-16 Nm)

torque.
T300 Bobcat Loader

(CONT'D)
Port-Auxiliary Section Removal And Installation
Figure 20-40-111
Figure 20-40-113
Remove the plug (Item 1) [Figure 20-40-111] or optional

port relief valve from the control valve.
NOTE: Optional port relief (Item 1) [Figure 20-40-111]

is 3500 PSI (24129 kPa).
Remove the O-rings (Item 1) [Figure 20-40-112] &

[Figure 20-40-113] and back-up ring (Item 2) [Figure 20
40-112] & [Figure 20-40-113] from the plug or relief
valve.
T300 Bobcat Loader

(CONT'D)
Cleaning And Inspection
Clean all components with clean solvent and dry with
compressed air.
Check the spools for wear or scratches.
Check that the spools are not loose in their bore.
Check that the centering springs are not broken.
Check that the load check valve seats are not worn.
Check the load check poppets for damage.
Check the rubber boots and retainers.
Replace the parts as needed.
Use new O-rings and back-up rings.
Apply oil to all new O-rings and back-up rings before
installation.
T300 Bobcat Loader

20-4()"32 Service Manual
HYDRAULIC CONTROL VALVE (ADVANCED Figure 20-41-2
CONTROL SYSTEM) (ACS)
Actuator Removal And Installation (In Loader)
device. (See Contents Page 10-01.)
A WARNING
W-2059-0598
Remove the by-pass control knob (Item 1) [Figure 20
41-2] from the lift arm by-pass valve.
Figure 20-41-3
Figure 20-41-1
Remove the jam nut (Item 1) and the rubber washer

Remove the access cover (Item 1) [Figure 20-41-1] from (Item 2) [Figure 20-41-3] from the lift arm by-pass valve.
the right side of the loader frame.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED . Figure 20-41-6
CONTROL SYSTEM) (ACS) (CONT'D)

(Cont'd)
Figure 20-41-4
Disconnect the actuator wire connectors (Item 1) [Figure

20-41-6] from the actuators.
Figure 20-41-7

Cap and plug the fittings and hose.
Figure 20-41-5
Remove the two actuator mount bolts {Item 1) [Figure

20-41-7]from the top actuator.
Installation: Tighten the bolts to 90-100 in.-Ibs. (10,2

11,3 Nm) torque.
Remove the two mount bolts (Item 1) [Figure 20-41-5]

from the lift arm by-pass valve/brake valve mounting
bracket.
Move the lift arm by-pass valvelbrake valve down into the
fender to allow room for the actuator removal.
T300 Bobcat Loader

·c
. HYDRAULIC CONTROL VALVE (ADVANCED
Figure 20-41-10
F Actuator Removal And Installation (In Loader)

(Cont'd)
Figure 20-41-8
Slide the actuator (Item 1) [Figure 20-41-10] away from

the control valve.
With a punch, remove the actuator pin (Item 2) (Figure

20-41-10] from the actuator and spool.
Slide the actuator (Item 1) [Figure 20-41-8] away from Remove the bottom actuator from the loader.
the control valve.
With a punch, remove the actuator pin (Item 2) (Figure

Remove the upper actuator from the loader.
Figure 20-41-9
Remove the two actuator mount bolts (Item 1) [Figure

20-41-9] from the bottom actuator.

11,3 Nm) torque
T300 Bobcat Loader

CONTROL SYSTEM) (ACS) (CONT'O)
Actuator Removal And Installation (Out Of Loader)
Figure 20-41-11
Remove the actuator (Item 1), the a-ring (Item 2), the
spacer block (Item 3) and a-ring (Item 4) [Figure 20-41
13].
NOTE: There are two types of sealing designs used

Remove the two screws (Item 1) [Figure 20-41-11] on on the actuators and the actuator mounts.
the actuator retainer.
Figure 20-41-14
Installation: Tighten the bolt and nut to 90-100 in.-Ibs.
(10,2-11,3 Nm) torque.
Pull the actuator (Item 2) [Figure 20-41-11] away from

the control valve.
Figure 20-41·12
The earlier style has the a-ring (Item 1) in the actuator

mount (Item 2). The actuator sealing face (Item 3)
[Figure 20-41-14] has a flat face and no a-ring.
Use a drift pin and hammer to remove the actuator pin

(Item 1) [Figure 20-41-12] from the actuator and the lift
or tilt spool.
T300 Bobcat Loader

Revised April 04 21)..41-4 Service Manual
H, HYDRAULIC CONTROL VALVE (ADVANCED
CC CONTROL SYSTEM) (ACS) (CONT'D)

(Cont'd)
Figure 20-41-15
LATER SEALING STYLE
The later style has the O-ring (Item 1) in the actuator

sealing face (Item 2). The actuator mount (Item 3)
[Figure 20-41-15] has no O-ring.
NOTE: The later style actuator can replace the earlier

style actuator as long as the actuator mount is
changed to the later style actuator mount.
T300 Bobcat Loader

AVOID DEATH
• Disconnecting or loosening any hydrautic
failure can cause lift arms to drop .
• Keep out of this area when lift arms are
lift ann support. Replace if damaged. 57051 SW 02 6717343
A WARNING
The fixed end main valve hose assembly (Item 1) [Figure

Never work on a machine with the lift arms up unless 20-41-16] is connected to a fixed end fitting on the
the lift arms are secured by an approved lift arm control valve. The hose is routed to the right side upright
support device. Failure to use an approved lift arm where the hose is connected to a tee fitting that feeds the
support device can allow the lift arms or attachment base end of both lilt cylinders. The hose can only be
to fall and cause injury or death. removed by first removing it from the tee fitting located at
W-2059-0598 the rear of the loader.
Raise the lilt arms and install an approved lift arm support
Cap and plug the hose and fitting.
device.

01.)
Remove the control valve actuators. (See Actuator
Removal And Installation (In Loader) on Page 20-41-1.)
Open rear door.
T300 Bobcat Loader


goes from the control valve to the hydraulic cooler.

Mark the wire connectors for proper installation.
Disconnect the electrical connector (Item 1) [Figure 20
41-17] from the auxiliary spool solenoid. Figure 20-41-20

41-17] from the BICS valve solenoid.
Figure 20-41-18

[Figure 20-41-20] from the control valve.

41-18] from the auxiliary spool solenoid. Cap the hose and plug the fitting.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED Figure 2D-41-23
Figure 2D-41~21
[Figure 2D-41-23] from the mounting plate.
Install a chain hoist (Item 1) [Figure 20-41-21] to the Figure 2D-41-24
control valve, and support the control valve.
Loosen all the tube line fittings connected to the control

valve.
Figure 2o-41~22
Disconnect the case drain hose (Item 1) [Figure 2D-41


Remove the two control valve mount bracket mounting Cap the fittings and plug the tubelines.
bolts (Item 1) [Figure 20-41 ~22].
T300 Bobcat Loader

With a chain hoist, lift the control valve up and clear of

the tubelines [Figure 20-41-27].

that comes from the back of the gear pump to the bottom
Disconnect the tilt tubeline (Item 1) [Figure 20-41·25] of the control valve.
Remove the control valve from the loader.
. Disconnect the lift tubeline (Item 2) [Figure 20-41-25]
Figure 20-41-26
Disconnect the tilt tubeline (Item 1) [Figure 20-41-26] at

the tee fitting.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED Figure 20-41·30
BICSTM Valve, Removal And Installation
Figure 20-41-28

valve.
Installation: Install the four large O-rings (Item 1) and

To remove the BICSTM valve from the control valve, the small O-ring (Item 2) [Figure 20-41-30] on the top of
loosen and remove the six mounting bolts (Item 1) the control valve.
[Figure 20-41-28].
Figure 20-41-29

control valve [Figure 20-41-29].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED Figure 2D-41-32
BICSTM Valve, Removal And Installation (Cont'd)
Figure 20-41-31

[Figure 20-41-32].
Figure 20-41-33

and tightening sequence when reinstalling the BICSTM
Step I Torque Sequence
1 110-130 in.-Ibs.
I (12,4-14,7 Nm)
2 I 190-210 in.-Ibs.
1, 2, 3, 4, 5 & 6
i
(21,5-23,7 Nm)
3" 190-210 in. Ibs.
I (21,5-23,7 Nm) N·23645
"Torque must be 190-210 in.-Ibs. (21,5-23,7 Nm) for Remove the BICSTM valve assembly from the top of the
every bolt or repeat step 3. control valve [Figure 20-41-33].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED The chart below lists the correct torque specifications
CONTROL SYSTEM) (ACS) (CONT'D) and tightening sequence when reinstalling the BICSTM
BICSTM Valve, Removal And Installation (Cont'd) and dry bolts and threads in valve. Use liquid adhesive
Figure 20--41-34
Step - ,
Torque Sequence
1 110-130 in.-Ibs.
(12,4-14,7 Nm)
2 190-210 in.-Ibs. 1, 2, 3, 4, 5 & 6
(21,5-23,7 Nm)
3* 190-210 in. Ibs. I
(21,5-23,7 Nm) i
"Torque must be 190-210 in.-Ibs. (21,5-23,7 Nm) for

BICSTM Valve, Lift Arm By-Pass Orifice Disassembly

And Assembly
Figure 20-41-36
ring (Item 2) [Figure 20--41-34] from the top of the control
valve.
(Item 2) [Figure 20--41-34] on the top of the control valve.
Figure 20--41-35

valve.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED BICSTM Valve, Check Valve Disassembly And
CONTROL SYSTEM) (ACS) (CONT'D) Assembly
BICSTM Valve, Wft Arm By-Pass Orifice Disassembly Figure 20-41-39

And Assembly (Cont'd)
Figure 20-41-37
Remove the check valve (Item 1) [Figure 20-41-39].

Figure 20-41-38 torque.
Figure 20-41-40
38]. Remove the a-rings (Item 1) and back-up ring (Item 2)
[Figure 20-41-40] from the check valve.

Install new a-rings and back-up ring on the check valve.

pass orifice. The check valve has a rating of 5-10 PSI.
T300 Bobcat Loader

BICSTM Valve, Check Valve Disassembly And

Assembly (Cont'd)
Figure 20-41-41
Figure 20-41-44
Clean and inspect the screen (Item 1) [Figure 20-41-41]

on the end of the valve.
BICSTM Valve, Lock Valve Disassembly And

Assembly
Figure 20-41-42
Remove the lock valves (Item 1) [Figure 20-41-42],

[Figure 20-41-43] & [Figure 20-41-44] from the BICSTM
valve.

torque.
T300 Bobcat Loader

! HYDRAULIC CONTROL VALVE (ADVANCED NOTE: The solenoid resistance is (8-10 ohms).
Figure 20-41-47
Assembly (Cont'd)
Figure 20-41-45
Remove the a-rings (Item 1) [Figure 20-41-47] from

Figure 20-41-48
Remove the a-rings (Item 1) and back-up rings (Item 2)
Install new a-rings (Item 1) and back-up rings (Item 2)

Reverse the removal procedure to install the lock valve.
BICSTM Valve, Solenoid Disassembly And Assembly
Figure 20-41-46
Installation: Tighten the solenoid stem to 20 ft.-lbs. (27

Nm) torque.


Nm) torque.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED BICS™ Valve, Solenoid Testing
Figure 20-41-50
(Cont'd)
Figure 20-41-49
P9175
Use a test meter to measure coil resistance [Figure 2()"

Remove the a-rings (Item 1) and back-up washers (Item
2) [Figure 20-41-49] on the stem. Replace the test meter with 12 volt power. You can see
excessive wear.
NOTE: The screen (Item 3) [Figure 2()"41-49] may be

Use only new a-rings and apply oil to all a-rings and
Install new a-rings and new back-up washers on the

solenoid stem.
T300 Bobcat Loader

'CONTROL SYSTEM) (ACS) (CONT'D)
ITEM T300 Loader ACS Hand Control
A1
Lift Cylinder Base End/Restrictor
A2
Tilt Cylinder Base End
A3
Auxiliary Hydraulics 02
I 81 Lift Cylinder Rod End
82
Tilt Cylinder Rod End 01
•
83 I Auxiliary Hydraulics
i C1 Load Check Valve/Lift Function
C2 I Load Check ValvelTilt Function
C3
Orificed Load Check Valve/Auxiliary Function TS-2136
C4 Outlet Fluid Flow
01
Lift Spool Centering Spring
02 i Tilt Spool Centering Spring
03 Auxiliary Spool/Centering Springs

E1 ! Port Relief Valve - 4000 PSI
E2 I Anti-Cavitation/Port Relief Valve - 3500 PSI
F1 Anti-Cavitation Valve I
F2 I Port Relief Valve 4000 PSI
G1 Lift Spool End
G2
Tilt Spool End
G3
Auxiliary Spool/Centering Springs
H1
Auxiliary Electric Solenoid
H2 Plug/Port Relief (Optional) 3500 PSI
H3 Auxiliary Electric Solenoid
MR
Main Relief Valve - 3300 PSI
T300 Bobcat Loader

HYORAULICCONTROL VALVE (ADVANCED
CON"rROL SYSTEM) (ACS) (CONT'O)
Lift Base End Restrictor IMPORTANT

Figure 20-41-51 When repairing hydrostatic and hydraulic systems,
damage the system.
1-2003-0888

they will be returned to their original valve section during
assembly.

Figure 20-41-53
Remove the BICSTM valve assembly from the control

valve. (See BICSTM Valve, Removal And Installation on
Page 20-41-10.)
Remove the restrictor (Item 1) [Figure 20-41-51] from

the lift section base end port.
Load Check Valve
Figure 20-41-52
Loosen the load check valve plugs (Item 1) [Figure 20

41-53].
Installation: Always use new O-ring. Tighten the plug to

35-40 ft.-Ibs. (47-54 f\Jm) torque.

Page 20-41-10.)
Remove the four large O-rings (Item 1) and small O-ring

(Item 2) [Figure 20-41-52]. Always replace these O-rings
before installing the BICSTM valve assembly.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED Main Relief Valve
Figure 20-41-56
Figure 2Q..41-54
Loosen the main relief valve (Item 1) [Figure 20-41-56].
Figure 20-41-57
Remove the load check plugs (Item 1) [Figure 2Q..41-54].

2Q..41-54].
Figure 20-41-55
Remove the main relief valve (Item 1) [Figure 20-41-57].
The auxiliary section (Item 1) uses an orifice load check

poppet (Item 2) [Figure 20-41-55].
T300 Bobcat Loader

Figure 20-41-60
Figure 20-41-58
2 3 4
I I 5
---0--0-- h---J
'l/Relief valve
>2.~Ting· .;., ..
3~Sleeve< . •·•.•. ·.··
4J~lj<ie'Ring
5~()..rinjJ . Loosen the port relief valve (Item 1) [Figure 20-41-59] &
[Figure 20-41-60] (Port E1 or F2). (See Identification
Chart on Page 20-41-17.)

Remove the O-rings, sleeve, and glide ring from the main washers. Tighten to 35-40 ft.-Ibs. (47-54 Nm) torque.
Figure 20-41-61
Installation: Always use new O-rings, sleeve, and glide
Port Relief Valve
Figure 20-41-59
Remove the port relief valve (Item 1) [Figure 20-41-61].
T300 Bobcat Loader

Port Relief Valve (Cont'd)
~ __/ Figure 20-41-62

[Figure 20-41-641 from the control valve for the tilt
section.
Figure 20-41-65
relief valve [Figure 20-41-62] .
. Anti-Cavitation Valve/Port Relief Valve
Figure 20-41-63

Loosen the anti-cavitation valve (Item 1) [Figure 20-41

63].

T300 Bobcat Loader

2
Anti-Cavitation Valve 1 I 3 4
I I I
Figure 20-41-66
(tCs-O-@-o
1. Anti-Cavitation Valve
2. O-ring
3. Backup Washer
4. O-ring
N-18839

cavitation valve [Figure 20-41-68].
Figu re 20-41-67

66] & [Figure 20-41-67] from the control valve.
T300 Bobcat Loader

CONTROL SYSTEM) (ACS) (CONT'O)
Lift Spool Removal

cap.
Figure 20-41-72
Remove the actuator (Item 1) [Figure 20-41-69] from the

control valve.
Figure 20-41-70
Remove the spool assembly (Item 1) [Figure 20-41-72]

and seal from the control valve.
Remove the spacer (Item 1) and O-ring (Item 2) [Figure

T300 Bobcat Loader

Revised April 04 20-41-23 Service· Manual
Lift Spool Removal And Installation
Figure 20-41-73

end cap.

Nm) torque.
Remove the actuators (Item 1) {Figure 20-41-73] from
the control valve. Figure 20-41-76
Figure 20-41-74

20-41-74] from the tilt spool. Assembly. Always use a new spool seal.
T300 Bobcat Loader

CONTROL SYS"rEM) (ACS) (CONT'D)
Lift and Tilt Spool Disassembly And Assembly
NOTE: The center spring (Item 3) [Figure 20-41-79] is

orange on all 800 Series and T200 loaders.
Inspect the adapter (Item 1), collar (Item 2), spring (Item
Put the linkage end of the spool in the vise [Figure 20
41-77].

centering spring.
Remove the spool seal (s) (Item 1) [Figure 20-41-80]

and the back-up washer (Item 2) [Figure 20-41-80].
Assembly. Always use a new spool seal.


Nm) torque.
Remove spring tool from the spring assembly.
T300 Bobcat Loader

Assembly Put grease on all the centering spring

component parts.

end cap (both sides).
Instal/ation: Tighten the bolt to 90-100 in.-Ibs. (10,2-11,3

Nm) torque.
Figure 20-41-82
Remove the end cap, O-ring, springs and washer (both

sides) [Figure 20-41-82].
Assembly Always use a new spool seal.
T300 Bobcat Loader

Figure 20-41-84
Remove the coil (Item 1) and end plate (Item 2) [Figure

20-41-86].
Remove the solenoid valve (Item 3) [Figure 20-41-86].
Remove the nut (Item 1) [Figure 20-41-84] from both Installation: Tighten valve to 8-12 ft.-Ibs. (11-16 Nm)
solenoids. torque.
Installation: Tighten the nut to 8-12 ft.-Ibs. (11-16 Nm) Figure 20-41-87
torque.
Figure 20-41-85

solenoid valves.
Remove the end plate (Item 1) and housing (Item 2)
[Figure 20-41-85].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (ADVANCED Check that the centering springs are not broken.
Port-Auxiliary Section Disassembly
Figure 20-41-88
Check the rubber boots and retainers
installation.


is either 2500 PSI or 3000 PSI depending on
the option used.
Figure 20-41-89
Remove the O-rings (Item 1) and back-up ring (Item 2)

[Figure 20-41-89] from the plug.
compressed air.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Figure 20-42-2
JOYSTICK CONTROL) (SJC)
device; (See Contents Page 10-01.)
A WARNING

W-2059-0598
Remove the by-pass control knob (Item 1) [Figure 20
42-2] from the lift arm by-pass valve.
Figure 20-42-3
Figure 20-42-1
Remove the jam nut (Item 1) and the rubber washer

Remove the access cover (Item 1) [Figure 20-42-1] from (Item 2) [Figure 20-42-3] from the lift arm by-pass valve.
the right side of the loader frame.
T300 Bobcat Loader

JOYSTICK CONTROL) (SJC) (CONT'D)

(Cont'd)
Figure 2D-42-4
Disconnect the actuator wire connectors (Item 1) [Figure

20-42-6] from the actuators.
Figure 20-42-7

Disconnect the hydraulic hose (Item 2) [Figure 2D-42-4]

Cap and plug the fittings and hose.
Figure 20-42-5

20-42-7]from the top actuator.

11,3 Nm) torque.

from the lift arm by-pass valve/brake valve mounting
bracket.
Move the lift arm by-pass valve/brake valve down into the
fender to· allow room for the actuator removal.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Figure 2Q-42-10

(Cont'd)
Slide the actuator (Item 1) [Figure 20-42-10] away from

the control valve.
With a punch, remove the actuator pin (Item 2) [Figure

Slide the actuator (Item 1) [Figure 20-42-8] away from Remove the bottom actuator from the loader.
the control valve.
With a punch, remove the actuator pin (Item 2) [Figure

Remove the upper actuator from the loader.
Figure 20-42-9

20-42-9] from the bottom actuator.

11,3 Nm) torque
T300 Bobcat Loader

Revised April 04 2()"42-3 Service Manual
Figure 2042-11
Remove the actuator (Item 1), the O-ring (Item 2), the
spacer block (Item 3) and O-ring (Item 4) [Figure 2042
13].
NOTE: There are two types of sealing designs used

Remove the two screws (Item 1) [Figure 20-42-11] on on the actuators and the actuator mounts.
the actuator retainer.
Figure 20-42-14
Installation: Tighten the bolt and nut to 90-100 in.-Ibs.
(10,2-11,3 Nm) torque.
Pull the actuator (Item 2) [Figure 20-42-11] away from

the control valve.
Figure 20-42-12
The earlier style has the O-ring (Item 1) in the actuator

mount (Item 2). The actuator sealing face (Item 3)
[Figure 2042-14] has a flat face and no O-ring.
Use a drift pin and hammer to remove the actuator pin

(Item 1) [Figure 20-42-12] from the actuator and the lift
or tilt spool.
T300 Bobcat Loader


(Cont'd)
The later style has the O-ring (Item 1) in the actuator

sealing face (Item 2). The actuator mount (Item 3)
. [Figure 2D-42-15] has no O-ring.
NOTE: The later style actuator can replace the earlier

style actuator as long as the actuator mount is
changed to the later style actuator mount.
T300 Bobcat Loader

Revised April 04 20-42·5 Service Manual
HYDRAULIC CONTROL VALVE (SELECTABLE Figure20-42~ 16
A DANGER
AVOID DEATH
• Disconnecting or loosening any hydraufic
failure can cause lift anns to drop.
e Keep out of this area when lift anns are
lift ann support. Replace if damaged. 57051
A WARNING
The fixed end main valve hose assembly (Item 1) [Figure

Never work on a machine with the lift arms up unless 2o-42~ 16] is connected to a fixed end fitting on the
the lift arms are secured by an approved lift arm control valve. The hose is routed to the right side upright
support device. Failure to use an approved lift arm where the hose is connected to a tee fitting that feeds the
support device can allow the lift arms or attachment base end of both lift cylinders. The hose can only be
to fall and cause injury or death. removed by first removing it from the tee fitting located at
W-2059-0598 the rear of the loader.
Cap and plug the hose and fitting.
device.

01.)
Remove the control valve actuators. (See Actuator
Removal And Installation (In Loader) on Page 20-41-1.)
Open rear door.
T300 Bobcat Loader

Figure 20-42-17

goes from the control valve to the hydraulic cooler.

2()"42-19] from the control valve.
Mark the wire connectors for proper installation.
Disconnect the electrical connector (Item 1) [Figure 2()"
42-17] from the auxiliary spool solenoid.

Figure 2D-42-20

42-17] from the BICS valve solenoid.
Figure 2()"42-18

[Figure 2()..42-20] from the control valve.

42-18] from the auxiliary spool solenoid. Cap the hose and plug the fitting.
T300 Bobcat Loader

JOYSTICK CONTROL) (SJC) (CONT' D)
Figure 20-42-21
Remove the two control valve mount bracket mounting

bolts (Item 1) [Figure 20-42-23].
Remove the tubeline clamp mount bolt (Item 2) [Figure

20-42-23].
Install a chain hoist (Item 1) [Figure 20-42-211 to the
control valve, and support the control valve. Figure 20-42-24
Loosen all the tubeline fittings connected to the control
valve.
Figure 20-42-22

[Figure 20-42-24] from the mounting plate, at the back
side of the control valve.

that comes from the back of the gear pump to the
tubeline at the top of the control valve.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Figure 2D-42-27
JOYSTICK CONTROL) (SJC) (CONT'O)
Figure 2D-42-25
Disconnect the tilt tube line (Item 1) [Figure 20-42-27] at
the tee fitting.
Disconnect the case drain hose (Item 1) [Figure 20-42 Remove the control valve from the loader.
Disconnect the two tubelines (Item 2) [Figure 2D-42-251

Cap the fittings and plug the tubellnes.
Figure 20-42-26
Disconnect the tilt tubeline (Item 1) [Figure 2D-42-26]

Disconnect the lift tubeline (Item 2) [Figure 20-42-261

T300 Bobcat Loader

JOYSTICK CONTROL) (SJC) (CONTO)
BICSTM Valve, Removal And Installation
Figure 20-42-28

N-20033 valve_
Installation: Install the four large O-rings (Item 1) and

To remove the BICSTM valve from the control valve, the small O-ring (Item 2) [Figure 20-42-30] on the top of
loosen and remove the six mounting bolts (Item 1) the control valve_
[Figure 20-42-281
Figure 20-42-29
N-20034

control valve [Figure 20-42-291
T300 Bobcat Loader

Figure 20-42-31

[Figure 20-42-32].
Figure 20-42-33


1 110-130 in.-Ibs.
(12,4-14,7 Nm)
2
190-210 in.-Ibs.
1, 2, 3, 4, 5 & 6
(21,5-23,7 Nm)
3*
190-210 in. Ibs.
(21,5-23,7 Nm)
N·23645
"Torque must be 190-210 in.-Ibs. (21,5-23,7 Nm) for Remove the BICSTM valve assembly from the top of the
every bolt or repeat step 3. control valve [Figure 20-42-33].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE
Figure 2D-42-34

1 110-130 in.-Ibs.
(12,4-14,7 Nm)
2 190-210 in. -Ibs. 1, 2, 3, 4, 5 & 6
(21,5-23,7 Nm)
3* 190-210 in. Ibs.
(21,5-23,7 Nm)
*Torque must be 190-210 in.-Ibs. (21,5-23,7 Nm) for

BICSTM Valve, Lift Arm By-Pass Orifice Disassembly

And Assembly
Figure 20-42-36
valve.
(Item 2) [Figure 2D-42-34] on the top of the control valve.
Figure 20-42-35

valve.
Install the six mounting bolts [Figure 2D-42-35].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE BICSTM Valve, Check Valve Disassembly And
JOYSTICK CONTROL) (SJC) (CONT'D) Assembly
BICSTM Valve, Lift Arm By-Pass Orifice Disassembly Figure 20-42-39

And Assembly (Cont'd)
Figure 20-42-37
Remove the check valve (Item 1) [Figure 20-42-39].
Figure 20-42-38 torque.
Figure 20-42-40
38]. Remove the O-rings (Item 1) and back-up ring (Item 2)
[Figure 20-42-40] from the check valve.

Install new O-rings and back-up ring on the check valve.

pass orifice. The check valve has a rating of 5-10 PSI.
T300 Bobcat Loader

BICSTM Valve, Check Valve Disassembly And

Assembly (Cont'd)
Figure 20-42-41
Figure 20-42-44
Clean and inspect the screen (Item 1) [Figure 20-42-41]

on the end of the valve.

Assembly
Figure 20-42-42
Remove the lock valves (Item 1) [Figure 20-42-42],

[Figure 20-42-43] & [Figure 20-42-44] from the BICSTM
valve.

torque.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE NOTE: The solenoid resistance is (8-10 ohms).
Figure 20-42-47
Assembly (Cont'd)
Figure 20-42-45
Remove the O-rings (Item 1) [Figure 20-42-47] from

Figure 20-42-48
Remove the O-rings (Item 1) and back-up rings (Item 2)
Install new O-rings (Item 1) and back-up rings (Item 2)

Reverse the removal procedure to install the lock valve.
Figure 20-42-46
Installation: Tighten the solenoid stem to 20 ft.-Ibs. (27

Nm) torque.


Nm) torque.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE BICSTM Valve, Solenoid Testing
Figure 20-42-50
(Cont'd)
Figure 20-42·49
Use a test meter to measu re coil resistance [Figure 20

Remove the a-rings (Item 1) and back-up washers (Item
2) [Figure 204249] on the stem. Replace the test meter with 12 volt power. You can see
excessive wear.
NOTE: The screen (Item 3) [Figure 2042·49] may be

Use only new a-rings and apply oil to all a-rings and
Install new a-rings and new back-up washers on the

solenoid stem.
T300 Bobcat Loader

T300 Loader SJC Selectable Joystick

ITEM
Control
A1 Lift Cylinder Base End/Restrictor
A2 Tilt Cylinder Base End
'-"............ " D2
A3 Auxiliary Hydraulics
B1 Lift Cylinder Rod End
D1
B2 Tilt Cylinder Rod End
B3 Auxiliary Hydraulics I
C1 Load Check Valve/Lift Function

I
C2 I Load Check Valve/Tilt Function TS·2136
C3 Orificed Load Check Valve/Auxiliary Function
C4 I
Outlet Fluid Flow
I
01 Lift Spool Centering Spring i
02 I Tilt Spool Centering Spring
I
03 !I Auxiliary Spool/Centering Springs
E1 Port Relief Valve - 4000 PSI
E2 Anti-Cavitation/Port Relief Valve - 3500 PSI
F1 Anti-Cavitation Valve
F2 Port Relief Valve 4000 PSI
G1 Lift Spool End
G2 Tilt Spool End
G3 Auxiliary Spool/Centering Springs
H1 Auxiliary Electric Solenoid i
H2 Plug/Port Relief (Optional) - 3500 PSI

H3 Auxiliary Electric Solenoid
j
MR Main Relief Valve - 3300 PSI I
T300 Bobcat Loader

Lift Base End Restrictor IMPORTANT

Figure 20-42-51 When repairing hydrostatic and hydraulic systems,
damage the system.
1-2003-0888

they will be returned to their original valve section during
assembly.

Figure 20-42-53

Page 20-41-10.)
Remove the restrictor (Item 1) [Figure 20-42-51] from

the lift section base end port.
Load Check Valve
Figure 20-42-52
Loosen the load check valve plugs (Item 1) [Figure 2()"

42-53].
Instal/ation: Always use new a-ring. Tighten the plug to

35-40 ft.-Ibs. (47-54 Nm) torque.

Page 20-41-10.)
Remove the four large a-rings (Item 1) and small a-ring

(Item 2) {Figure 20-42-52]. Always replace these a-rings
before installing the BICSTM valve assembly.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Main Relief Valve
Figure 20-42-56
Figure 20-42-54
Loosen the main relief valve (Item 1) [Figure 20-42-56].
Figure 20-42-57
Remove the load check plugs (Item 1) [Figure 20-42-54].

2042-54].
Figure 20-42-55
Remove the main relief valve (Item 1) [Figure 20-42-57].
The auxiliary section (Item 1) uses an orifice load check

poppet (Item 2) [Figure 2042-55].
T300 Bobcat Loader

Figure 20-42-58
2 3
~
- .7
1
I
4 5
I -
1
---0-0--0---0
I I
11 -
6-6764
1. Relief Valve
2.~ring .
3. Sleeve _
4. Glide Ring
5~·O-ring Loosen the port relief valve (Item 1) [Figure 20-42-59] &
[Figure 20-42-60] (Port E1 or F2). (See Identification
CD-15092 Chart on Page 20-41-17.)

Remove the O-rings, sleeve, and glide ring from the main washers. Tighten to 35-40 ft.-Ibs. (47-54 Nm) torque.
Figure 20-42-61
Installation: Always use new O-rings, sleeve, and glide
Port Relief Valve
Figure 20-42-59
Remove the port relief valve (Item 1) [Figure 20-42-61].
T300 Bobcat Loader

Port Relief Valve (Cont'd)
Figure 20-42-62

[Figure 20-42-64J from the control valve for the tilt
section.
Figure 20-42-65
relief valve [Figure 20-42-62J.
Anti-Cavitation Valve/Port Relief Valve
Figure 20-42-63

loosen the anti-cavitation valve (Item 1) [Figure 20-42

63].

washers. Tighten to 35-40 ft-Ibs. (47-54 Nm) torque.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Figure 20-42--68
JOYSTICK CONTROL) (SJC) (CONTD)
2
Anti·Cavitation Valve 1 I 3 4
I I I
Figure 20-42--66
~-O-G-O
1. Anti-Cavitation Valve
2. O-ring
3. Backup Washer
4. O-ring
N-18839

cavitation valve [Figure 20-42--68].
Figure 20-42--67

66] & [Figure 20-42-67] from the control valve.
T300 Bobcat Loader

Lift Spool Removal
Figure 20-42--69

cap.
Figure 20-42-72
Remove the actuator {Item 1} [Figure 20-42--69] from the

control valve.
Figure 20-42-70


T300 Bobcat Loader

JOYSTICK CONTROL) (SJC) (CONT' D)
Lift Spool Removal And Installation

end cap.
Installation: Tighten the boltto 90-100 in.-Ibs. (10,2-11,3

Nm) torque.
Remove the actuators (Item 1) [Figure 20-42-73] from
the control valve. Figure 20-42-76
Figure 20-42-74

20-42-74] from the tilt spool. Assembly: Always use a new spoof seal.
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Figure 20-42·79
Lift and Tilt Spool Disassembly And Assembly
Figure 20-42-77
NOTE: The center spring (Item 3) [Figure 20-42-79] is

orange on all 800 Series and T200 loaders.
Inspect the adapter (Item 1), collar (Item 2), spring (Item
Put the linkage end of the spool in the vise [Figure 20
42-77]. Figure 20-42-80

centering spring.
Figure 20-42-78
Remove the spool seal (s) (Item 1) and the back-up

washer (Item 2) [Figure 20-42-80].


Nm) torque.
Remove spring tool from the spring assembly.
T300 Bobcat Loader

Figure 20-42-81
Assembly. Put grease on all the centering spring

component parts.

end cap (both sides).

Nm) torque.
Figure 20-42-82
Remove the end cap, O-ring, springs and washer (both

sides) [Figure 20-42-82].
T300 Bobcat Loader

HYDRAULIC CONTROL VALVE (SELECTABLE Figure 21)..42-86
JOYSTICK CONTROL) (SJC) (CONT'O)
Figure 21)..42-84
Remove the coil (Item 1) and end plate (Item 2) [Figure

21)..42-86].
Remove the solenoid valve (Item 3) [Figure 21)..42-86].
Remove the nut (Item 1) [Figure 20-42-84] from both Installation: Tighten valve to 8-12 ft.-Ibs. (11-16 Nm)
solenoids. torque.
Installation: Tighten the nut to 8-12 ft.-Ibs. (11-16 Nm) Figure 21)..42-87
torque.
Figure 21)..42-85
Remove the D-rings (Item 1) [Figure 21)..42-87] from the

solenoid valves.
Remove the end plate (Item 1) and housing (Item 2)

[Figure 21)..42-85].
T300 Bobcat Loader

Revised April 04 2()"42-27 Service Manual
HYDRAULIC CONTROL VALVE (SELECTABLE Check that the centering springs are not broken.
Port-Auxiliary Section Disassembly
Figure 20-42-88
Check the rubber boots and retainers

installation.


is either 2500 PSI or 3000 PSI depending on
the option used.
Figure 20-42-89
Remove the O-rings (Item 1) & and back-up ring (Item 2)

& [Figure 20-42-89] from the plug.

compressed air.
T300 Bobcat Loader

LIFT ARM BY-PASS CON-rROL VALVE
Inspecting
Figure 20-50-1
A. WARNING
W-2059-0598
Hold the by-pass control knob (Item 1) [Figure 20-50-1]

and loosen the jam nut on the by-pass valve shaft.
Figure 20-50-2
Raise the lift arms 6 feet (2 m) off the ground. Stop the
engine. Turn the Lift Arm By-Pass Control Knob
clockwise 1/4 turn. Then pull up and hold the Lift Arm By
Pass Control Knob until the lift arms slowly lower.
Additional Inspection For Loaders W/Advanced Hand

Controls
Sit in the operator's seat and fasten the Seat Belt. Lower
the Seat Bar, start the engine and press the green
PRESS TO OPERATE Button.
Raise the lift arms about 6 feet (2 meters) off the ground.
Turn the key OFF and wait for the engine to come to a
complete stop.
Remove the by-pass control knob. Remove the jam nut
Turn the key ON. Press the green PRESS TO OPERATE (Item 1) [Figure 20-50-2] from the valve shaft.
Button, move the left hand control toward the operator.
The lift arms should not lower. Remove the rubber washer (Item 2) [Figure 20-50-2].
Move the right hand control away from the operator. The
bucket (or attachment) should not tilt forward.
Removal And Insta"ation
A DANGER
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubetine, hose, fitting, component or a part
lift arm support. Replace if damaged. 57051 SW 02 6717343
T300 Bobcat Loader

LIFT ARM BY-PASS CONTROL VALVE (CONT'D) Disassembly And Assembly
Removal And Installation (Cont'd) Figure 20-50-5
Figure 20-50-3
Remove the by-pass valve (Item 1) [Figure 20-50-5]

from the valve block. Inspect the by-pass valve for
Disconnect the two hydraulic tubelines (Item 1) [Figure damage and replace if necessary.
20-50-3] and cap and plug the lines.
Installation: Tighten the valve to 33-37 ft.-Ibs. (45-50
Disconnect the hydraulic hose (Item 2) [Figure 20-50-3] Nm) torque.
and cap and plug the lines.
Inspect the hydraulic fittings (Item 2) [Figure 20-50-5] on
Remove the two mounting bolts (Item 3) [Figure 20-50 the valve block for damage and replace if necessary.
3].
Instal/ation: Tighten the mounting bolts to 180-200 in.

Remove the lift arm by-pass valve.
Figure 20-50-4
•
•
•
Remove the two bolts (Item 1) [Figure 20-50-4] to

replace the by-pass valve mounting bracket if necessary.

pass valve in the loader.
T300 Bobcat Loader

HYDRAULIC PUMP Figure 20-60-1
Check The Output Of The Hydraulic Pump

procedure:
MEL 1563 Remote Start Tool

A WARNING

Failure to use jackstands can allow the machine to Disconnect the OUTLET hose (Item 1) [Figure 20-60-1]
fall or move and cause injury or death. that comes from the gear pump, and connects to the
W-2017-0286
tubeline on the control valve.
Lift and block the loader. (See Contents Page 10-01.) Figure 20-60-2
A WARNING

Connect the INLET hose (Item 1) [Figure 20-60-2] from

Open the rear door of the loader.
the tester to the OUTLET hose (Item 1) [Figure 20-60-1]
of the pump. Connect the OUTLET hose (Item 2) [Figure
Connect the remote start tool. (See Contents Page 10 20-60-2] from the tester to the tubeline (Item 2) [Figure
01.)
20-60-1] on the control valve.
IMPORTANT

1-2024-0284
T300 Bobcat Loader

HYDRAULIC PUMP (CONT'D) Removal And Installation
Check The Output Of The Hydraulic Pump (Cont'd)
Figure 20-60-3
A DANGER
AVOID DEATH
• Disconnecting or loosening any hydrautic
EXAMPLE: TESTER tubeline, hose, fitting. component or a pari
CONNECTION
1-".A..'/vv'AI Reservoir lift ann support. Replace if damaged. 57051 SW 02 6717343
A WARNING

W·2059·0598
BH-196
Sample tester connection shown [Figure 20-60-3].

Lift and block the rear of the loader. (See Contents Page
Start the engine and run at low idle RPM. Make sure the 10-01.)
tester is connected correctly. If no flow is indicated on the

tester, the hoses are connected wrong. With the hoses Raise the operator cab. (See Contents Page 10-01.)
connected correctly, increase the engine speed to full

RPM*. Drain the hydraulic fluid from the reservoir. (See
Contents Page 20-01.)
Warm the fluid to 140°F. (60°C.) by tuming the restrictor

control (Item 1) [Figure 20-60-3] on the tester to about Open the rear door of the loader.
1000 PSI (6895 kPa). DO NOT exceed system relief

pressure. Open the restrictor control and record the free Remove the Power Bob-Tach block if equipped. (See
flow (GPM) at full RPM. Contents Page 20-01 .)
Push the maximum/variable flow switch (on the remote

start tool) to engage the front auxiliary hydraulics, the
light will come ON. Push the button (on the right control
lever) for fluid flow to the quick coupler (fluid pressure will
go over main relief). Record the highest pressure (PSI)
and flow (GPM). The high pressure flow must be at least
80% of free flow.
HIGH PRESSURE FLOW (GPM} X 100

FREE FLOW (GPM)
A low percentage may indicate a failed pump.
*Refer to SPECIFICATIONS Contents Page SPEC-01 for

system relief pressure and full RPM.
T300 Bobcat Loader

HYDRAULIC PUMP (CONT'D) Figure 20-60-6
Removal And Installation (Cont"d)
Figure 20-60-4
Remove the two mounting bolts (Item 1) (Figure 20-60

6] from the hydraulic pump.
Installation: Tighten the mounting bolts to 27-37 ft.-Ihs.

Disconnect and cap the hose from the outlet fitting (Item (37-50 Nm) torque.
1) (Figure 20-60-4] of the hydraulic pump.
Figure 20-60-7
Disconnect and cap the hose from the outlet fitting (Item
2) [Figure 20-60-4] of the hydraulic charge pump.
Figure 20-60-5
Remove the hydraulic pump from the hydrostatic pump

(Figure 20-60-7].
Remove the O-ring (Item 2) [Figure 20-60-7].

Disconnect the two inlet hoses (Item 1) (Figure 20-60-5]
from the front of the hydraulic pump. Installation: Use a new O-ring when installing the
hydraulic pump.
T300 Bobcat Loader

HYDRAULIC PUMP (CONT'D)
14
I~a( \;\~.~
1
2.
3.
4
..
Pre-Load seat
· Auxlhary Pum
Load S eal
~~ ~I,II >~ .
(riii.
\
End Section .
I(
, p)'ll
4
· Section Seal \ ' 3

5. Wear PI ate "'- 2
6. Pins 1
7. Drive G 1
pum~1
8. Idler G ear (Auxiliary Pum
9. A UXilia';;rp(Auxiliary
~ O. Wear Plate ump Center Section
1. Section S
12. Spline Sh:~1
~:. A~xiliary Pum E
· Drive Gear (C~ nd Section
15. Idler Gear Charge Pump)
~6. Charge pu~ arge Pump)
7. Charge pumP Center Section
18. Bolts (8) p End Section
T300Se'
Bobcat L oader
20-60-4 rVlce Manual
Disassembly And Assembly
IMPORTANT
clean the work area before disasembly and keep all
damage the system.
1·2003·0888
Figure 20-60-8
Set the pump on end, and remove the pump end section
(Item 1) [Figure 20-60-9] from the charge pump.
Figure 20-60-10
Mark the pump sections for correct assembly [Figure 20

60-8].
Remove the eight pump housing bolts (Item 2) [Figure

20-60-8].
Remove the wear plate (Item 1) and the section seal
Installation: Tighten the eight bolts (Item 1) [Figure 20 (Item 2) [Figure 20-60-10].
60-8] to 45-50 ft.-Ibs (60-67 Nm) torque.
T300 Bobcat Loader

HYDRAULIC PUMP (CONTD) Figure 20-60-13
Disassembly And Assembly (Cont'd)
Figure 20-60-11
NOTE: Inspect the charge pump center section (Item

1) [Figure 20-60-13]. If excessive wear or
damage is visible, the pump must be
replaced.
Inspect the wear plate (Item 1) and the section seal (Item
2) [Figure 20-60-11] and replace as needed. Figure 20-60-14
NOTE: Position the wear plate (Item 1) [Figure 20-60

11] inlets and traps as shown with the bronze
side toward the gears.
NOTE: Inspect the pump end section (Item 3) and

bushings (Item 4) [Figure 20-60-11]. If
excessive wear or damage is visible, the
pump must be replaced.
Figure 20-60-12
Remove the idler gear (Item 1) [Figure 20-60-14] from

the charge pump.
Remove the charge pump center section (Item 1) [Figure

20-60-12] from the auxiliary pump.
T300 Bobcat Loader

Figure 20-60-15
NOTE: Inspect the drive gear (Item 1) [Figure 20-60

17J. If excessive wear or damage is visible, the
NOTE: Inspect the idler gear (Item 1) [Figure 20-60 Figure 20-60-18
15J. If excessive wear or damage is visible, the
Figure 20-60-16
Remove the wear plate (Item 1) and section seal (Item 2)

[Figure 20-60-18] from the front section of the charge
pump.
Remove the drive gear (Item 1) [Figure 20-60-16] from Remove the locating pins (Item 3) [Figure 20-60-18]
the charge pump. from the front section of the charge pump.
T300 Bobcat Loader

Figure 20-60-19
Remove the Pre-load seal (Item 1) [Figure 20-60-2"]

from the front section of the charge pump.
Figure 20-60-22
2) [Figure 20-60-19] and replace as needed,

Figure 20-60-20
Inspect the load seal (Item 1) and the Pre-load seal (Item
2) [Figure 20-60-22] and replace as needed,
[Figure 20-60-20]Remove the load seal (Item 1) from

the front section of the charge pump,
T300 Bobcat Loader

Figure 20-60-23
Remove the wear plate (Item 1) [Figure 20-60-25] &

[Figure 20-60-26] and section seal (Item 2) [Figure 20
60-25] & [Figure 20-60-26] from the pump section.
Inspect the pump center section and bushings (Item 1) Figure 20-60-26
[Figure 20-60-23]. If excessive wear or damage is
visible, the pump must be replaced.
Figure 20-60-24
NOTE: Position wear plate (Item 1) [Figure 20-60-26]

inlets and traps as shown with bronze side
toward gears.
Remove the pump center section (Item 1) [Figure 20-60 NOTE: Inspect the pump center section (Item 3) and
24] from the pump sections. bushings (Item 4) [Figure 20-60-26]. If
T300 Bobcat Loader

Figure 20-60-27
Remove the idler gear (Item 1) [Figure 20-60-29] &

[Figure 20-60-30].
Figure 20-60-30
Remove the pump section (Item 1) [Figure 20-60-27]
from the pump end section.
Figure 20-60-28
NOTE: Inspect the idler gear (Item 1) [Figure 20-60

30]. If excessive wear or damage is visible, the
NOTE: Inspect the pump section (Item 1) [Figure 20

60-28]. If excessive wear or damage is visible,
the pump must be replaced.
T300 Bobcat Loader

HYDRAULIC PUMP (CONrD) Figure 20-60-33
Figure 20-60-31
Remove the spline shaft (Item 1) [Figure 20-60-33] from

the end of the drive gear.
NOTE: Inspect the spline shaft (Item 1) [Figure 20-60

Remove the drive gear (Item 1) [Figure 20-60-31] from 33]. If excessive wear or damage is visible, the
the pump end section. pump must be replaced.
Figure 20-60-32 Figure 20-60-34
NOTE: Inspect the drive gear (Item 1) [Figure 20-60 Remove the wear plate (Item 1) and section seal (Item 2)
32]. If excessive wear or damage is visible, the [Figure 20-60-34].
Remove the locating pins (Item 3) [Figure 20-60-34].
T300 Bobcat Loader

Figure 20-60-35
Remove the pre-load seal (Item 1) [Figure 20-60-37].
Figure 20-60-38
2) [Figure 20-60-35].

toward gears.
Figure 20-60-36

Remove the load seal (Item 1) [Figure 20-60-36].
T300 Bobcat Loader

HYDRAULIC PUMP (CHARGE) Figure 20-61-1

procedure:
MEL1563 - Remote Start Tool

6661247 - Filter Assembly
17 KB 1212 - Elbow Fitting
15 KB 1212 - Straight Fitting
15 KB 0812 - Reducer Fitting
A WARNING
Remove the three mount bolts (Item 1) [Figure 20-61-1]
from the right side access panel. Remove the panel.
of the frame before running the engine for service. Figure 20-61-2
W-2017-0286
A WARNING

support device can allow the lift arms or attachment Assemble the filter assembly (Item 1), elbow fitting (Item
to fall and cause injury or death. 2), straight fitting (Item 3) and the reducer fitting (Item 4)
W-2059-0598 [Figure 20-61-2].
NOTE: The fluid from the charge pump must be

filtered after it passes through the Hydraulic
Tester, to prevent any contamination to the
Hydrostatic Pumps.
Connect the remote start tool. (See Contents Page 10

01.)
T300 Bobcat Loader

HYDRAULIC PUMP (CHARGE) (CONT'D) Figure 20-61-5
Disconnect the OUTLET hose (Item 1) [Figure 20-61-5]

from the charge pump, that goes to the back side of the
hydrostatic pump.
Determine the proper direction of oil flow through the filter Figure 20-61-6
housing (Item 1) [Figure 20-61-3] and [Figure 20-61-4].
Figure 20-61-4
Remove the OUTLET fitting (Item 1) [Figure 20-61-6]

from the charge pump.
Install the fitting (15KB 1212-Straight Fitting) (Item 2)

[Figure 20-61-4] in the filter housing inlet.
Install the fitting (15KB 0812-Reducer Fitting) (Item 3)

[Figure 20-61-4] in the filter housing outlet.
T300 Bobcat Loader

HYDRAULIC PUMP (CHARGE) (CONT'D) Figure 20-61-9
Connect the outlet fitting on the hydraulic filter (Item 1)

[Figure 20-61-9] to the hose that was remove from the
charge pump and routes to the back side of the
hydrostatic pump.
Install the elbow fitting 17KB 1212 (Item 1) [Figure 20
61-7] into the OUTLET of the charge pump. Figure 20-61-10
Figure 20-61-8
Connect the outlet hose on the hydraulic tester (Item 1)

[Figure 20-61-10] to the inlet fitting on the hydraulic filter
Connect the Inlet hose from the hydraulic tester (Item 1) assembly.
[Figure 20-61-8] to the OUTLET fitting of the charge
pump.
T300 Bobcat Loader

HYDRAULIC PUMP (CHARGE) (CONT'D) *Refer to the Hydraulic Schematics for pump flow and
RPM.
Removal and Installation
Figure 20·61·11
See Hydraulie Pump Removal and Installation (Standard
or Hi-Flow) Contents Page 20-01.
Be sure all connections are tight and that the hoses are
not touching any moving parts before starting the loader
[Figure 20-61-11].
IMPORTANT

1-2024-0284
--~.---------------------------------------
Start the engine and run at low idle RPM. Make sure the
tester, the hoses are connected wrong. With the hoses
RPM*.
Warm the fluid to 140°F. (60°C.) by turning the restrictor

control (Item 1) on the tester to about 1000 PSI (6895
kPa). DO NOT exceed system relief pressure. Open the
restrictor control and record the free flow (GPM) at full
RPM.
Turn the restrictor down to system operating pressure.

DO NOT EXCEED SYSTEM RELIEF PRESSURE. (2000
PSI) The high pressure flow must be at feast 80% of free
flow.
%= HIGH PRESSURE FLOW (GPM) X 100
FREE FLOW (GPM)

T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) reaches 3250-3300 PSI. At 3250-3300 PSI the flow
should be at 0 GPM. Turn the restrictor (Item 2) [Figure
Hydraulic Pump Test 20-62-1] counter clockwise to free flow. Shut the front
auxiliary hydrauliCS off.
procedure: If flow and pressure specs are not obtained, go to the
Inline standard Hydraulic Pump Test. (See Page 20-61
MEL10103 - Hydraulic Tester 2.) If flow and pressure specs are obtained continue on to
MEL10106 - Hydraulic Test Kit the next paragraph.
Figure 20-62-1 With the engine running at low idle RPM. Press the Front
Auxiliary button. Engage the front auxiliary with the
trigger on the right handle. Make sure the tester is
connected correctly. If no flow is indicated on the tester,
the hoses are connected wrong. With the hoses
RPM".

control on the tester to about 1000 PSI (6895 kPa).
NOTE: DO NOT EXCEED 3300 PSI.
Turn the restrictor control (Item 2) [Figure 20-62-1] on

the tester counter clockwise, to obtain free flow, the flow
should be at 21.2 GPM. Press the High Flow button. The
flow should increase to 31.7 GPM. Start turning the
restrictor clockwise, causing more restriction on the flow.
The GPM should drop off slightly until the pressure
reaches approximately 3100 PSI. At approximately 3100
PSI the flow should start decreasing rapidly until the
Install a hydraulic tester (Item 1) [Figure 20-62-1] onto pressure reaches 3250-3350 PSI. At 3250-3350 PSI the
the front auxiliary quick couplers. flow should be at 0 GPM. Turn the restrictor control (Item
2) [Figure 20-62-1] counter clockwise to free flow. Shut
This procedure will require a operator in the cab and one the front auxiliary hydraulics off.
operator running the tester.
If the. specs from above are reached, the high flow
Start the engine and run at low idle RPM. Press the Front hydraulic pump is OK.
Auxiliary button. Engage the front auxiliary with the
trigger on the right handle. Make sure the tester is If the flow and pressure were not obtained, go to the
connected correctly. If no flow is indicated on the tester, Inline High Flow Hydraulic Pump Test (See Page 20-61
the hoses are connected wrong. With the hoses 4.)
RPM*. "Refer to SPECIFICATIONS Contents Page SPEC-01 for
control clockwise on the tester so it reads about a 1000
PSI (6895 kPa).

the tester counterclockwise to obtain free flow, the flow
should be at 20 GPM. Start turning the restrictor
clockwise, causing more restriction on the flow. The GPM
should drop off slightly until the pressure reaches
approximately 2800 PSI. At approximately 2800 PSI the
flow should start decreasing rapidly until the pressure
T300 Bobcat loader

HYDRAULIC PUMP (HI FLOW) (CONT'D) Figure 20-62-2
In line Hydraulic Pump Test (Standard)

procedure:

A WARNING

fall or move and cause injury or death. At the control valve, disconnect the standard (auxiliary)
W-2017 -0286
pump OUTLET hose (Item 1) [Figure 20-62-2] from the
tube line.
Figure 20-62-3
A WARNING

W-2059-0598

20-62-3] from the tester to the tube line (Item 2) [Figure
20-62-2] which goes to the control valve.
Lower the cab down.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CONT'D)
Record the flow (GPM) at 2700 PSI, this is the high
pressure flow. The high pressure flow must be at least
Inline Hydraulic Pump Test (Standard) (Cont'd)
80% of free flow.
%= X 100
IMPORTANT

position before you start the engine. *Refer to SPECIFICATIONS Contents Page SPEC-01 for
1-2024-0284
Figure 20-62-4
EXAMPLE: TESTER
CONNECTION
I
'-"A..fV'.'v-1 Reservoir
I
Hydraulic Control
Valve
L~ .
BH-196
. This procedure will require a operator in the cab and one

RPM*.

control (Item 1) [Figure 20 62 4] on the tester clockwise
w w
to about 1000 PSI (6895 kPa).
Open the restrictor control and record the free flow

(GPM) at full RPM.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CONT'D) Raise the operator cab. (See Contents Page 10-01.)
Inline Hydraulic Pump Test (High Flow) Figure 20-62-6

procedure:

A WARNING

W-2017-0286
Remove the left side access cover.

Disconnect the high flow pump OUTLET hose (Item 1)
Figure 20-62-5 from the fitting (Item 2) [Figure 20-62-6] on the tube line.
Figure 20-62-7
Install a jumper hose (Item 1) [Figure 20-62-5] onto the

front auxiliary quick couplers.
Raise the lift arms and install an approved lift arm support the tester to the OUTLET hose (Item 1) [Figure 20-62-6]
device. (See Contents Page 10-01.) of the pump. Connect the OUTLET hose (Item 2) [Figure
20-62-7] from the tester to the fitting (Item 2) [Figure 20
62-6] on the tube line.
A WARNING
Lower the cab down.

W-2059-0598
T300 Bobcat Loader

readings are not obtained go to the High Flow Relief
Pump Adjustment (See Contents Page 20-61-6). If the
Inline Hydraulic Pump Test (High Flow) (Cont'd)
pressure readings are correct, continue on to the next
paragraph.

IMPORTANT
(GPM) at full RPM.

The hydraulic tester must be in the fully open pressure flow. The high pressure flow must be at least
position before you start the engine. 80% of free flow.
1-2024-0284
HIGH PRESSURE FLOW (GPM) X 100

%=
Figure 20-62·8 FREE FLOW (GPM)
EXAMPLE: TESTER
CONNECTION
-"A.l'~ Reservoir
Hydraulic Control
Valve
BH-196
This procedure will require a operator in the cab and one

Start the engine and run at low idle RPM. Press the Front
Auxiliary button. Press the High Flow button. Engage the
front auxiliary with the trigger on the right handle. Make
sure the tester is connected correctly. If no flow is
indicated on the tester, the hoses are connected wrong.
With the hoses connected correctly, increase the engine
speed to full RPM*.
Warm the fluid to 140"F. (60 a C.) by turning the restrictor

control (Item 1) [Figure 20-62-8] clockwise on the tester
Turn the restrictor control clockwise on the tester to 3300

PSI and the flow should go to zero GPM. If the pressure
T300 Bobcat Loader

Service Manual
HYDRAULIC PUMP (HI FLOW) (CONTD) Figure 20-62-10
High Flow Relief Adjustment Procedure

procedure:
MEL 10103 Hydraulic Tester

MEL 10106 Hydraulic Test Kit
A WARNING

W·2017·0286 Remove the left side access cover.

[Figure 20-62-10] from the fitting (item 2) [Figure 20-62
Remove the right rear tire.
10] on the tube line.
Figure 20-62-9
Figure 20-62-11
Install a jumper hose (Item 1) [Figure 20-62-9] onto the Connect the INLET hose (Item 1) [Figure 20-62-11] from
front auxiliary quick couplers. the tester to the OUTLET hose (item 1) [Figure 20-62
10] of the pump. Connect the OUTLET hose (Item 2)
Raise the lift arms and install an approved lift arm support [Figure 20-62-11] from the tester to the tube line (Item 2)
device. (See Contents Page 10-01.) [Figure 20-62-10] at the control valve.
Lower the cab down.
A WARNING

support device.•. Failure to use an approved lift arm
W-2059-0598
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CaNTO) Figure 20-62-14
High Flow Relief Adjustment Procedure (Cont'd)
Figure 20-62-12
Remove the three access cover mounting bolts (Item 1) indicated on the tester, the hoses are connected wrong.
and the cover (Item 2) [Figure 20-62-12] from the frame. With the hoses connected correctly, increase the engine
speed to full RPM*.
Figure 20-62-13
control clockwise on the tester to about 1000 PSI (6895
kPa).
Turn the restrictor control clockwise on the tester to

causing more restriction on the flow. The GPM should
drop off slightly until the pressure reaches approximately
3100 PSI. At approximately 3100 PSI the flow should
start decreasing rapidly until the pressure reaches 3250
3350 PSI. At 3250-3350 PSI the flow should be at 0
GPM. Turn the restrictor counter clockwise to free flow.
Shut the front auxiliary hydraulics off.
If the specs from above are reached, the pump is OK.

Remove the plug (Item 1) [Figure 20-62-13] from the If the pump is unable to reach 3300 PSI the relief (Item 1)
bottom of the relief valve at the pump. [Figure 20-62-14] will need to be turned clockwise a 1/4
turn and retested with the procedure above. (1/4 turn
This procedure will require a operator in the cab and one equals approximately 200 PSI.)
NOTE: If the relief plug has been turned in 1/4 turn and
the pressure remains the same, go to the
relief valve removal and installation section.
(See Contents Page 20-01.) If relief valve has
been checked and is OK, go to the high flow
pump disassembly and assembly section.
If the pump reaches 3300 PSI and there is flow, the relief
plug must be turned counter clockwise 1/4 turn and
retested with the procedure above.
T300 Bobcat Loader

Figure 20-62-16
High Flow Relief Valve Removal and Installation
A WARNING

W-2017-0286
Remove the three access cover mount bolts (Item 1) and

Figure 20-62-15
the access cover (Item 2) [Figure 20-62-16] from the
frame.
Figure 20-62-17
Install a jumper hose (ltem'1) [Figure 20-62-15] onto the

Raise the lift arms and install an approved lift arm support Remove the relief valve (Item 1) [Figure 20-62-17] from
device. (See Contents Page 10-01.) the pump.
Installation: Tighten the relief valve to 30-35 ft. -Ibs. (41
A WARNING
47 Nm) torque.

W-2059-0598
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CONTD)

(Cont'd)
Figure 20-62-18
Inspect the relief valve and replace the two a-rings (Item
1) and washer (Item 2) [Figure 20-62-18].
If the relief valve is bad, it must be replaced as a

complete unit.
Figure 20-62-19
Inspect the o-ring (Item 1) [Figure 20-62-19] on the relief

valve adjustment plug for damage and replace as
needed.
T300 Bobcat Loader

Service Manual
A DANGER
AVOID DEATH
A WARNING
Never work on a machine with the lift arms up unless At the back side of the gear pump, disconnect and cap
the lift arms are secured by an approved lift arm the hose from the outlet fitting (Item 1) of the standard
support device. Failure to use an approved lift arm flow pump. Disconnect and cap the hose (Item 2) from
support device can allow the lift arms or attachment the charge pump. Disconnect and cap the hoses from the
to fall and cause injury or death. High Flow pump outlet fitting (Item 3) and the low
W-2059-0598 pressure hose (Item 4) [Figure 20-62-20).
Figure 20-62-21
10-01.)
Drain the hydraulic fluid from the reservoir. (See
Remove the hoses from the Power Bob-Tach block. (If so
equipped.) (See Contents Page 20-01.)
At the front side of the gear pump, disconnect and cap

the three hoses from the inlet fitting (Item 1) [Figure 20
62-21] of the hydraulic pump.
T300 Bobcat Loader

Figure 20-62-22
At the right side access hole, disconnect the electrical

connector (Item 1) [Figure 20-62-22] from the high flow
pump solenoid.
Figure 20-62-23
, .
Remove the two mounting bolts (Item 1) [Figure 20-62

23] from the hydraulic pump,
Installation: Tighten the mounting bolts to 27-37 ft.-Ibs.

(37-50 Nm) torque.
Remove the hydraulic pump from the hydrostatic pump.
Installation: Use a new O-ring when installing the

hydraulic pump.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW
Identification ) (CONT'D)
1. Auxiliary Pum
2. Section Seal p End Section
3.
4 LPre-Load
ea S l
. oad Seal
~.~p ear Plate
. In
7. DriveGGear (Auxiliary Pum )

~ar
8. Idler
9.
10 ·
11.
12
Pump
Spline S
D.
(Auxiliary Pum p)
enter
haft
r (Auxilia
Pump End Se Se. cion
cllon (AuxiI"
p
P
ry umpJ
lary Pump)
22-~
· rive Gear (C
13. Idler Gear (Chharge Pump) 24--6 20
14. Pump C arge Pum ) 2 3 - - oI
~
15 · Pump E enter Sect·Ion (Chp e
16. Drive G nd Section (Char9argp
Pump) 25--@
~
17 Idl ear (HI-Flow P e
ump)
18. P er Gear (Hi-Flow pump)
· ump Cente . ump)
19. Pump En d Section

r Section (Hi-FI
(Hi_FloW Pump)
ow Pump)
i 21
r{\~ o:::~~
11 12 5 =
: ~~ I ~ \ 6 2 15
I 3 4 2 13 14
27-
I
,-I
_~-- ~-~-~-~ .--------- 7
~ : :;:;l~ ------------------ O~~~~I: : ~I

6
5 2 I
10
~2. Relief Valve

3. O-Ring
1
I
2
3 4 5 6 9
24. a-Ring
25. Back
26. valve-uP Washer
27. Coil
28. Nut
T300SBobcat L oader
20-62-12 ervice Manual
Mark the pump sections for correct assembly.
IMPORTANT

damage the system.
1-2003-0888
Figure 20-62-24 NOTE: Mark the pump housing (Item 1) [Figure 20-62
25J for proper installation of the solenoid
valve cartridge.
Remove the valve cartridge (Item 1) [Figure 20-62-25].
Installation: Tighten the solenoid valve to 35-40 ft.-Ibs

(47-54 Nm).
Figure 20-62-26
Remove the solenoid nut (Item 1) [Figure 20-62-24].
Installation: Tighten the solenoid nut to 48-72 in Ibs (5-8

Nm)
Inspect the o-ring (Item 1) [Figure 20-62-26] and replace

as needed.
Inspect the o-ring and back-up washer (Item 2) [Figure

20-62-26] and replace as needed.
T300 Bobcat Loader

Figure 20-62-27
Inspect the O-ring (Item 1) [Figure 20-62-29] on the relief

P-45470 valve adjustment plug for damage and replace as
needed.
NOTE: Mark the pump housing (Item 1) [Figure 20-62 Figure 20-62-30
27] for proper installation of the relief valve.
Remove the relief valve (Item 2) [Figure 20-62-27] from

the pump
Installation: Tighten the relief valve to 30-35 ft.-Ibs (41

47 Nm) torque.
Figure 20-62-28
Mark the pump sections for proper installation.
Remove the eight bolts (Item 1) [Figure 20-62-30].
Installation: Tighten the assembly bolts to 45-50 ft.-Ibs
(60-67 Nm).
Inspect the relief valve and replace the two o-rings (Item
1) and back-up washer (Item 2)[Figure 20-62-28].
T300 Bobcat Loader

Figure 20-62-31
Remove the pump center section (Item 1) [Figure 20-62·

33] & [Figure 20-62-34] from the pump.
Figure 20-62-34
[Figure 20-62-31] from the pump end section.
Figure 20-62-32
NOTE: Inspect the pump center section (Item 1)

[Figure 20-62-34]. If excessive wear or
replaced.
toward gears.

1300 Bobcat Loader

Figure 20-62-35
Remove the drive gear (Item 1) [Figure 20-62-37] &

[Figure 20-62-38].
Figure 20-62-38
[Figure 20-62-36].
Figure 20-62-36


T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CONT'O) Figure 20-62-41
Figure 20-62-39
Figure 20-62-42

62-39] & [Figure 20-62-40] from the pump center
section.
Figure 20-62-40
Figure 20-62-43

toward gears.
Inspect both seals [Figure 20-62-43].
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CONTD)
Figure 20-62-44

toward gears.
Remove the pump center section (Item 1) [Figure 20-62 NOTE: Inspect the pump center section (Item 3) and
44] from the pump sections. bushings (Item 4) [Figure 20-62-46]. If
Figure 20-62-45 pump must be replaced.
Figure 20-62-47

62-45] & [Figure 20-62-46] from the pump section. Remove the spline shaft (Item 1) [Figure 20-62-47].

from the pump.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CONTD) Figure 20-62-50
Figure 20~62-48

NOTE: Inspect the charge pump center section (Item Figure 20-62-51
replaced.
Figure 20-62-49
Remove the drive gear (Item 1) [Figure 20~2-51] from

the charge pump.

the charge pump.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (CaNT'D) Figure 20-62-54
Figure 20-62-52
2)[Figure 20-62-54] and replace as needed.

NOTE: Inspect the drive gear (Item 1) [Figure 20-62 54] inlets and traps as shown with the bronze
52]. If excessive wear or damage is visible, the side toward the gears.
Figure 20-62-55
Figure 20-62-53
Remove the load seal (Item 1) [Figure 20-62-55] from

Remove the wear plate (Item 1) and section seal (Item 2) the front section of the charge pump.
[Figure 20-62-53] from the front section of the charge
pump.
Remove the locating pins (Item 3) [Figure 20-62-53]

from the front section of the charge pump.
T300 Bobcat Loader

Inspect the pump center section and bushings (Item 1)

Remove the Pre-load seal (Item 1) [Figure 20-62-56] Figure 20-62-59

from the front sectiOn of the charge pump.
Figure 20-62-57
Remove the pump center section (Item 1) [Figure 20-62

59] from the pump sections.
2) [Figure 20-62-57] and replace as needed.
T300 Bobcat Loader

Figure 20-62-60

from the pump end section.
Figure 20-62-63
Remove the wear plate (Item 1) [Figure 20·62-60] &
[Figure 20-62-61] and section seal (Item 2) [Figure 20·
Figure 20-62-61
NOTE: Inspect the pump section (Item 1) [Figure 20

62-63]. If excessive wear or damage is visible,
the pump must be replaced.

toward gears.
NOTE: Inspect the pump center section (Item 3) and

T300 Bobcat Loader

Figure 20-62-64
Remove the drive gear (Item 1) [Figure 20-62-66] from

the pump end section.

[Figure 20-62-65].
Figure 20-62-65

the pump end section.

NOTE: Inspect the idler gear (Item 1) [Figure 20-62 67]. If excessive wear or damage is visible, the
65]. If excessive wear or damage is visible, the pump must be replaced.
T300 Bobcat Loader

Figure 20-62-68
2) [Figure 20-62-70].

Remove the spline shaft (Item 1) [Figure 20-62-68] from inlets and traps as shown with bronze side
the end of the drive gear. toward gears.
NOTE: Inspect the spline shaft (Item 1) [Figure 20-62 Figure 20-62-71
Figure 20-62-69

[Figure 20-62-69].
Remove the locating pins (Item 3) [Figure 20-62-69].
T300 Bobcat Loader

Remove the pre-load seal (Item 1) [Figure 20·62·72].
Figure 20·62·73

bushings (Item 2) [Figure 20·62·73]. If
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDRAULIC PUMP (SELECTABLE JOYSTICK Figure 20-63-1
CONTROL) (SJC)

procedure:
MEL 1563 - Remote Start Tool

A WARNING

Disconnect the OUTLET hose (Item 1) [Figure 20-63-1]
that comes from the gear pump, and connects to the
W·2017-0286
tubeline on the top of the control valve.
Figure 20-63-2
A WARNING

W-2059-0598

20-63-2] from the tester to the tubeline (Item 2) [Figure
Connect the remote start tool. (See Contents Page 10 20-63-1] on the top of the control valve.
01.)
IMPORTANT

1-2024-0284
T300 Bobcat Loader

HYDRAULIC PUMP (SELECTABLE JOYSTICK Removal And Installation
Check The Output Of The Hydraulic Pump A DANGER

AVOID DEATH
Figure 20-63-3 • Disconnecting or loosening any hydraulic
, tubeline, hose, fitting, component or a part
EXAMPLE: TESTER failure can cause lift arms to drop.
CONNECTION raised unless supported by an approved
lift ann support. Replace if damaged. 57051
A WARNING

W-2059-0598
BH-196
Sample tester connection shown[Figure 20-63-3]. Lift and block the rear of the loader. (See Contents Page
10-01.)
tester is connected correctly. If no flow is indicated on the Raise the operator cab. (See Contents Page 10-01.)

connected correctly, increase the engine speed to full Drain the hydraulic fluid from the reservoir. (See
RPM*. Contents Page 20-01.)
Warm the flUid to 140°F. (60°C.) by turning the restrictor Open the rear door of the loader.
control (Item 1) [Figure 20-63-3] on the tester to about

1000 PSI (6895 kPa). DO NOT exceed system relief Remove the Power Bob-Tach block if equipped. (See
pressure. Open the restrictor control and record the free Contents Page 20-01.)
flow (GPM) at full RPM.
Push the maximum/variable flow switch (on the remote

start tool) to engage the front auxiliary hydraulics, the
light will come ON. Push the button (on the right control
lever) for fluid flow to the quick coupler (fluid pressure will
go over main relief). Record the highest pressure (PSI)
and flow (GPM). The high pressure flow must be at least
80% of free flow.
%= HIGH PRESSURE FLOW (GPM) X 100

FREE FLOW (GPM)

T300 Bobcat Loader

CONTROL) (SJC) (CONTD)


(37-50 Nm) torque.
Disconnect and cap the hose from the outlet fitting (Item
1) [Figure 20-63-4] of the hydraulic pump. Figure 20-63-7
Figure 20-63-5
At the bottom side of the gear pump, remove the two

pump bolts (Item 1) [Figure 20-63-7] from pump support
Disconnect the two inlet hoses (Item 1) [Figure 20-63-5] bracket.
from the front of the hydraulic pump.
Remove the pump support bracket (Item 2) [Figure 20
63-7] from the loader.
Remove the hydraulic pump from the hydrostatic pump

[Figure 20-63-7].
Remove the O-ring (Item 1) from the hydraulic gear

pump.

hydraulic pump.
See Contents Page 20-01 for the proper Hydraulic Pump

Disassembly And Assembly procedure.
T300 Bobcat Loader
CONTROL) (SJC) (CONT'O)
Identification
_ _-:7'12
13
<:..
- --- ---
-
'-....
'-....
'-....
12
'-....
---
--- ---
'-....
---- ---
---
1. Shaft Seal
2. Pump End Section
3. Pre~Load Seal
4. Load Seal
5. Section Seal
6. Wear Plate
7. Pins
8. Drive Gear
9. Idler Gear
10. Pump Center Section
11. Pump End Section
12. Bolts (4)
13. Bolts (4)
8-22285
T300 Bobcat Loader

IMPORTANT
I

clean the work area before disasembly and keep all
damage the system.
1-2003·0888
Figure 20-63-8
Set the pump on end, and remove the pump end section
(Item 1) [Figure 20-63-9] from the charge pump.
Figure 20-63-10
Mark the pump sections for correct assembly [Figure 20

63-8].
Remove the eight pump housing bolts (Item 2) [Figure

20-63-8]. Remove the wear plate (Item 1) and the section seal
(Item 2) [Figure 20-63-10].
Installation: Tighten the eight bolts (Item 1) [Figure 20
63-8] to 45-50 ft.-Ibs (60-67 Nm) torque.
T300 Bobcat Loader

2()-63-5 Service Manual
Figure 20-63-11
NOTE: Inspect the charge pump center section (Item

replaced.
Inspect the wear plate (Item 1) and the section seal (Item Figure 20-63-14


Figure 20-63-12

the pump.
Remove the charge pump center section (Item 1) [Figure

20-63-12] from the auxiliary pump.
T300 Bobcat Loader

Figure 20-63-15

Figure 20-63-18
Figure 20-63-16

[Figure 20-63-18] from the front section of the pump.

from the front section of the pump.
the pump.
T300 Bobcat Loader

Figure 20-63-19
Remove the Pre-load seal (Item 1) [Figure 20-63-21]

from the front section of the pump.
Figure 20-63-22
2)[Figure 20-63-19] and replace as needed.

Figure 20-63-20
Inspect the load seal {Item 1) and the Pre-load seal (Item

the front section of the pump.
T300 Bobcat Loader

Figure 20-63-23
Inspect the pump end section and bushings (Item 1)

Figure 20-63-24
Replace the end section shaft seal (Item 1) [Figure 20

63-24].
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (SELECTABLE reaches 3250-3300 PSI. At 3250-3300 PSI the flow
JOYSTICK CONTROL) (SJC) should be at 0 GPM. Turn the restrictor (Item 2) [Figure
20-64-1] counter clockwise to free flow. Shut the front
Hydraulic Pump Test auxiliary hydraulics off.
The tools listed will be needed to do the following If flow and pressure specs are not obtained, go to the
procedure: Inline Standard Hydraulic Pump Test. (See Page 20-61
2.) If flow and pressure specs are obtained continue on to
MEL10103 Hydraulic Tester the next paragraph.
With the engine running at low idle RPM. Press the Front
Figure 20-64-1 Auxiliary button. Engage the front auxiliary with the
trigger on the right handle. Make sure the tester is
connected correctly. If no flow is indicated on the tester,
RPM*.
Warm the fluid to 140°F. (60 c C.) by turning the restrictor

control on the tester to about 1000 PSI (6895 kPa).

the tester counter clockwise, to obtain free flow, the flow
should be at 20 GPM. Press the High Flow button. The
flow should increase to 30 GPM. Start turning the
restrictor clockwise, causing more restriction on the flow.
The GPM should drop off slightly until the pressure
reaches approximately 2700 PSI. At approximately 2700
PSI the flow should start decreasing rapidly until the
pressure reaches 3250-3300 PSI. At 3250-3300 PSI the
Install a hydraulic tester (Item 1) [Figure 20-64-1] onto flow should be at 0 GPM. Turn the restrictor control (Item
the front auxiliary quick couplers. 2) [Figure 20-64-1] counter clockwise to free flow. Shut
the front auxiliary hydraulics off.
operator running the tester. If the specs from above are reached, the high flow
hydraulic pump is OK.
Auxiliary button. Engage the front auxiliary with the If the flow and pressure were not obtained, go to the
trigger on the right handle. Make sure the tester is Inline High Flow Hydraulic Pump Test (See Page 20-64
connected correctly. If no flow is indicated on the tester, 4.)
connected correctly, increase the engine speed to full *Refer to SPECIFICATIONS Contents Page SPEC-01 for
RPM*. system relief pressure and full RPM.
control clockwise on the tester so it reads about a 1000
PSI (6895 kPa).

the tester counterclockwise to obtain free flow, the flow
should be at 20 GPM. Start turning the restrictor
clockwise, causing more restriction on the flow. The GPM
should drop off slightly until the pressure reaches
approximately 2800 PSI. At approximately 2800 PSI the
flow should start decreasing rapidly until the pressure
T300 Bobcat Loader
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-2
In line Hydraulic Pump Test (Standard)

procedure:

A WARNING

At the control valve, disconnect the standard (auxiliary)
W-2017-0286
pump OUTLET hose (Item 1) [Figure 20-64-2] from the
tubeline.
Lift and block the loader. (See Contents Page 10-01.) Figure 20-64-3
A WARNING


20-64-3] from the tester to the tubeline (Item 2) [Figure
20-64-2] which goes to the control valve.
Lower the cab down.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (SELECTABLE Record the flow (GPM) at 2700 PSI, this is the high
JOYSTICK CONTROL) (SJC) (CONT'D) pressure flow. The high pressure flow must be at least
80% of free flow.

Inline Hydraulic Pump Test (Standard) (Cont'd)
HIGH PRESSURE FLOW (GPM) X 100
FREE FLOW (GPM)
IMPORTANT
1-2024-0284
Figure 20-64-4
EXAMPLE: TESTER
CONNECTION
1~-1'-"-'v- Reservoir
Hydraulic Control
Valve
BH-196

RPM*.

control (Item 1) [Figure 20-64-4] on the tester clockwise
Open the restrictor control. and record the free flow

(GPM) at full RPM.
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (SELECTABLE Raise the operator cab. (See Contents Page 10-01.)
Figure 20-64-6
Inline Hydraulic Pump Test (High Flow)

procedure:

A WARNING

W-2017-0286
Lift and block the loader. (See Contents Page 10-01.) Disconnect the high flow pump OUTLET hose (Item 1)
[Figure 20-64-6] from the fitting (Item 2) [Figure 20-64
Figure 20-64-5 6] on the tubeline.
Figure 20-64-7

Raise the lift arms and install an approved lift arm support the tester to the OUTLET hose (Item 1) [Figure 20-64-6]
device. (See Contents Page 10-01.) of the pump. Connect the OUTLET hose (Item 2) [Figure
20-64-7] from the tester to the fitting (Item 2) [Figure 20
64-6] on the tubeline.
A WARNING
Lower the cab down.

W-2059-0598
T300 Bobcat Loader

HYDRAULIC PUMP (HI FLOW) (SELECTABLE readings are not obtained go to the High Flow Relief
JOYSTICK CONTROL) (SJC) (CONT'D) Pump Adjustment (See Contents Page 20-64-6). If the
pressure readings are correct, continue on to the next
Inline Hydraulic Pump Test (High Flow) (Cont'd) paragraph.

(GPM) at full RPM.
IMPORTANT
pressure flow. The high pressure flow must be at least
80% of free flow.
1-2024-0284
0/0 = HIGH PRESSURE FLOW (GPM) X 100
FREE FLOW (GPM)
Figure 20--64-8
EXAMPLE: TESTER
CONNECTION A low percentage may indicate a failed pump.
'''''''''~V- Reservoir *Refer to SPECIFICATIONS Contents Page SPEC-01 for

Hydraulic Control
Valve
BH·196

With the hoses connected correctly, increase the engine
speed to full RPM*.

control (Item 1) [Figure 20-64-8] clockwise on the tester
Turn the restrictor control clockwise on the tester to 3300

PSI and the flow should go to zero GPM. If the pressure
T300 Bobcat Loader
HYDRAULIC PUMP (HI FLOW) (SELECTABLE support device can allow the lift arms or attachment
JOYSTICK CONTROL) (SJC) (CONT'D) to fall and cause injury or death.
W-2059-0598
High Flow Relief Adjustment Procedure
The tools listed will be needed to do the following Figure 20-64·10

procedure:

A WARNING

W-2017·0286


Figure 20-64-9
[Figure 20-64-10] from the fitting (Item 2) [Figure 20-64
10] on the tubeline.
Figure 20-64-11
Install a jumper hose (Item 1) [Figure 20-64-9] onto the front

auxiliary quick couplers.
Raise the lift arms and install an approved lift arm support Connect the INLET hose (Item 1) [Figure 20-64-11] from
device. (See Contents Page 10-01.) the tester to the OUTLET hose (Item 1) [Figure 20-64
10] of the pump. Connect the OUTLET hose (Item 2)
[Figure 20-64-11] from the tester to the tubeline (Item 2)
[Figure 20-64-10] at the control valve.
A WARNING
Lower the cab down.

T300 Bobcat Loader

High Flow Relief Adjustment Procedure (Cont'd)
Figure 20-64-12
Remove the right side track. (See Contents Page 40-01.) With the hoses connected correctly, increase the engine
speed to full RPM*.
Remove the three access cover mounting bolts (Item 1)
and the cover (Item 2) [Figure 20-64-12] from the frame. Warm the fluid to 140°F. (60 c C.) by turning the restrictor
control clockwise on the tester to about 1000 PSI (6895
Figure 20-64-13 kPa).
Turn the restrictor control clockwise on the tester to

causing more restriction on the flow. The GPM should
drop off slightly until the pressure reaches approximately
2600 PSI. At approximately 3100 PSI the flow should
start decreasing rapidly until the pressure reaches 3250
3300 PSI. At 3250-3300 PSl the flow should be at 0
GPM. Turn the restrictor counter clockwise to free flow.
Shut the front auxiliary hydraulics off.
If the specs from above are reached, the pump is OK.
If the pump is unable to reach 3300 PSI the relief plug

(Item 1) [Figure 20-64-14] will need to be turned
clockwise a 1/4 turn and retested with the procedure
Remove the cap (Item 1) [Figure 20-64-13] from the
above. (1/4 turn equals 200 PSI.)
pump.
NOTE: If the relief plug has been turned in 1/4 turn and
This procedure will require a operator in the cab and one the pressure remains the same, go to the
operator running the tester. relief valve removal and installation section.
(See Contents Page 20-01.) If relief valve has
been checked and is OK, go to the high flow
pump disassembly and assembly section.
If the pump reaches 3300 PSI and there is flow, the relief
plug must be turned counter clockwise 1/4 turn and
retested with the procedure above.
T300 Bobcat Loader

A WARNING
Put jackstands under the front axles and rear comers

W-2017-o286
Remove the right side track. (See Contents Page 40-01.) Remove the three access cover mount bolts (Item 1) and
the access cover (Item 2) [Figure 20-64-16] from the
Figure 20-64-15 frame.
Figure 20-64-17

Raise the lift arms and install an approved lift arm support the pump.
Installation: Tighten the relief valve to 30-35 ft.-Ibs. (41
47 Nm) torque.
A WARNING

W-2059-0598
T300 Bobcat Loader


(Cont'd)
Figure 20-64-18
Inspect the relief valve and replace the two a-rings (Item
1) and washer (Item 2) [Figure 20·64-18].
If the relief valve is bad, it must be replaced as a

complete unit.
Figure 20-64-19
Inspect the a-ring (Item 1) [Figure 20-64-19] on the relief

needed.
T300 Bobcat Loader

,A DANGER
AVOID DEATH
tubeline, hose, fitling, component or a part
A. WARNING
At the back side of the gear pump, disconnect and cap
Never work on a machine with the lift arms up unless the hose from the outlet fitting (Item 1) of the standard
the lift arms are secured by an approved lift arm flow pump. Disconnect and cap the hose from the High
support device. Failure to use an approved lift arm Flow pump outlet fitting (Item 2) [Figure 20-64-20].
to fall and cause injury or death. Figure 20-64-21
W-2059-0598
10-01.)
At the front side of the gear pump, disconnect and cap

Remove the hoses from the Power Bob-Tach block. (If so
the two hoses (Item 1) [Figure 20-64-21] from the inlet

equipped.) (See Contents Page 20-01.)
fitting of the hydraulic pump.
T300 Bobcat Loader

Figure 20-64-22
At the bottom side of the gear pump, remove the two

pump bolts (Item 1) [Figure 20-64-24] from pump
support bracket.
Remove the pump support bracket (Item 2) [Figure 20

At the right side access hole, disconnect the electrical 64-24] from the loader.
connector (Item 1) [Figure 20-64-22] from the high flow
pump solenoid. Remove the hydraulic pump from the hydrostatic pump.
Figure 20-64-23 Remove the O-ring from the hydraulic gear pump.

hydraulic pump.
See Contents Page 20-01 for the proper Hydraulic Pump

Disassembly And Assembly procedure.


(37-50 Nm) torque.
T300 Bobcat Loader

Identification
. ea
2. Auxliliary Pump End Section
3. Pre-Load Seal
4. Load Seal 19
5. Section Seal
6. Wear Plate
7. Pin
8. Drive Gear (Auxiliary Pump)
9. Idler Gear (Auxiliary Pump) 17
10. Pump Center Section (Auxiliary Pump)
11. Pump End Section (Auxiliary Pump)
12. Spline Shaft
13. Drive Gear (HI-Flow Pump)
14. Idler Gear (Hi-Flow Pump) 18
15. Pump Center Section (Hi-Flow Pump) 7 13
16. Pump End Section (Hi-Flow Pump)
12
17
r
24-
17. Bolt (4)

18. Bolt (4)
19. Relief Valve
20. O-Ring
21. O-Ring
22. Back-up Washer
23. Valve
I
2
24. Coil
25. Nut '8-22284
T300 Bobcat Loader

Figure 20-64-26
Mark the pump sections for correct assembly.
IMPORTANT

damage the system.
1-2003-0888
Remove the valve cartridge (Item 1) [Figure 20-64-26].

Figure 20-64-25
Installation: Tighten the solenoid valve to 35-40 tt.-Ibs
(47-54 Nm).
Figure 20-64-27
Remove the solenoid mit (Item 1) [Figure 20-64-25].
Installation: Tighten the solenoid nut to 48-72 in Ibs (5-8 Inspect the a-ring (Item 1) [Figure 20-64-27] and replace
Nm) as needed.
Inspect the a-ring and back-up ring (Item 2) [Figure 20

64-27] and replace as needed.
T300 Bobcat Loader

Service Manual
Figure 20-64-28
Inspect the o-ring (Item 1) [Figure 20-64-30] on the relief

P-45470 needed.
Figure 20-64-31
NOTE: Mark the pump housing (Item 1) [Figure 20-64
28] for proper installation of the relief valve.

the pump
Installation: Tighten the relief valve to 30-35 ft.-Ibs (41

47 Nm) torque_
Figure 20-64-29
Mark the pump sections for proper installation.
Remove the eight bolts (Item 1) [Figure 20-64-31].
Installation: Tighten the assembly bolts to 45-50 ft.-Ibs
(60-67 Nm).
Inspect the relief valve and replace the two o-rings (Item
1) and back-up washer (Item 2)[Figure 20-64-29].
T300 Bobcat Loader

Figure 20-64032
Remove the Hi-flow pump center section (Item 1) [Figure

20-64-34] & [Figure 20-64-35] from the pump.
Figure 20-64-35
[Figure 20-64-32] from the Hi-flow pump end section.
Figure 20-64-33
NOTE: Inspect the Hi-flow pump center section (Item

replaced.
toward gears.
NOTE: Inspect the Hi-flow pump end section (Item 3)

and bushings (Item 4) [Figure 20-64-33]. If
T300 Bobcat Loader

Figure 20-64-36
Remove the drive gear (Item 1) [Figure 20-64-38] &

[Figure 20-64-39].
Figure 20-64-39

[Figure 20-64-37].
Figure 20-64-37


T300 Bobcat Loader

Figure 20-64-40
Figure 20-64-43

64-40] & [Figure 20-64-41] from the pump center
section.
Figure 20-64-41
Figure 20-64-44

toward gears.
Inspect both seals [Figure 20-64-44].
T300 Bobcat Loader

Figure 20-64-45

toward gears.
NOTE: Inspect the pump center section (Item 3) and

Remove the pump center section (Item 1) [Figure 20-64 bushings (Item 4) [Figure 20-64-47]. If
45] from the pump sections. excessive wear or damage is visible, the
Figure 20-64-46
Figure 20-64-48

[Figure 20-64-47] and section seal (Item 2) [Figure 20 Remove the spline shaft (Item 1) [Figure 20-64-48].
Remove the auxilliary pump center section (Item 2)
[Figure 20-64-48] from the pump.
T300 Bobcat Loader

Figure 20-64-49

Figure 20-64-52
NOTE: Inspect the auxilliary pump center section
(Item 1) [Figure 20-64-49]. If excessive wear or
replaced.
Figure 20-64-50

the auxilliary pump.

the auxilliary pump.
T300 Bobcat Loader

NOTE; Position the wear plate (Item 1) [Figure 20-64

NOTE: Inspect the drive gear (Item 1) [Figure 20-64 side toward the gears.
pump must be replaced. Figure 20-64-56
Figure 20-64-54

the front section of the auxilliary pump.
[Figure 20-64-54] from the front section of the auxilliary
pump.

from the front section of the auxilliary pump.
T300 Bobcat Loader

Figure 20-64-57
Inspect the pump end section and bushings (Item 1)

Figure 20-64-60
Remove the pre-load seal (Item 1) (Figure 20-64-57]
from the front section of the auxilliary pump.
Figure 20-64-58
Remove and replace the pump end section shaft seal

(Item 1) [Figure 20-64-60].
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDRAlILICIHYDROSTATIC FILTER Figure 20-70-2
Housing Removal And Installation
A DANGER
AVOID DEATH
tubeli ne, hose, fitting, component or a part
lift arm support. Replace if damaged. 57051

SW026717343
A WARNING
Never work on a machine with the lift arms up unless Loosen the nut (Item 1) [Figure 20-70-2], and remove
the lift arms are secured by an approved lift arm the electrical wire from the filter housing.
support device can allow the lift arms or attachment Figure 20-70-3
W·2059·0598
Figure 20-70-1
Remove the hose clamp (Item 1) [Figure 20-70-3].
Remove the hose from the filter housing fitting.

70-1] from the filter sender.
Loosen the nut (Item 2) [Figure 20-70-1] and disconnect

the tubeline from the filter block.
T300 Bobcat Loader

HYDRAULICIHYDROSTATIC FILTER (CONT'D)
Figure 20-70-4
Remove the four mounting bolts (Item 1) [Figure 20-70

4].
Installation; Tighten the mount bolts to 25 ft.-Ibs (34 Nm)

torque.
Remove the filter assembly from the loader.
Mount Removal And Installation
Figure 20-70-5
Remove the two filter bracket mount bolts (Item 1)

[Figure 20-70-5].
Remove the bracket from the loader.
T300 Bobcat Loader

HYDRAULIC FLUID RESERVOIR Removal And Installation
Fluid Removal Raise the lift arms and install an approved lift arm support
A DANGER
AVOID DEATH
lubeline, hose, fitting, component or a part Remove the fluid from the reservoir.
failure can cause lift anTIS 10 drop .

• Keep out of this area when lift arms are Remove the control panel. (See Contents Page 50-01.)

~ft arm support. Replace if damaged. 57()51 SW 02 6717343
Remove bucket position valve. (If so equipped.) (See
Figure 20-80-2
A WARNING

W-21 03-1295
A WARNING

support device can allow the lift arms or attachment Remove the two mount bolts (Item 1) [Figure 20-80-2]
to fall and cause injury or death. from the bucket poslton valve mount plate. (If so
W-2059-0598 equipped.)
Remove the mount plate from the loader. (If so

Figure 20-80-1 equipped.)
Remove the plug (Item 1) [Figure 20-80-1] from the

hydraulic reservoir, with a suction pump remove the fluid.
T300 Bobcat Loader

HYDRAULIC FLUID RESERVOIR (CONT'D) Figure 20-80-5
Removal And Installation (ContI d)
Figure 20-80-3
Remove the lift pedal linkage mount bolt (Item 1) [Figure

20-80-5].
Figure 20-80-6
Loosen the two hose clamps (Item 1) [Figure 20-80-3]
and remove the reservoir fill hose.
Remove the hose clamp (Item 2) [Figure 20-80-3] and

remove the hydraulic vent hose.
Figure 20-80-4
Remove the crossbar pivot bolt (Item 1) [Figure 20-80

6].
Disconnect the wiring harness connector (Item 1) [Figure

20-80-4]

from the reservoir. Cap the hose and plug the fitting on
the reservoir.
T300 Bobcat Loader

HYDRAULIC FLUID RESERVOIR (CONT'D) Figure 20·80-9
Figure 20-80·7
Rremove the two mount bolts (Item 1) [Figure 20-80-9]
from the side panel.
Remove the side panel from the loader.
Remove the linkage pin (Item 1) [Figure 20-80-7] from

the tilt linkage bar, and remove the linkage bar from the Figure 20-80-10
control valve lift spool.
Remove the hairpin clip from the crossmember pin.
Remove the crossmember and lift linkage bar from the

pivot, and the loader.
Figure 20-80-8

resevoir.
At the left fender, remove the two mount bolts (Item 1)

[Figure 20-80-8] from the front reservoir mount bracket.
Remove the mount bracket from the loader.
T300 Bobcat Loader

HYDRAULIC FLUID RESERVOIR (CONT'D) Figure 20-80-13
Remove the hydraulic fluid screen (Item 1) [Figure 20

80-13] from the reservoir.
Wash the screen in clean solvent and air dry, before

Slide the reservoir ahead. At the left motor access hole replacing.
remove the hose clamp and hose (Item 1) [Figure 20
80-11] from the bottom of the reservoir.
Remove the hydraulic reservoir from the loader.
Hydraulic Fluid Screen
Figure 20-80-12
Remove the two hose clamps (Item 1) and remove the

hydraulic fill hose (Item 2) [Figure 20-80-12] from the
hydraulic reservoir.
T300 Bobcat Loader

BUCKET POSITION VALVE Figure 20-90-3
Solenoid Removal And Installation
Figure 20-90-1
Inspect the solenoid stem and replace the O-rings (Item

1) and the back-up washer (Item 2) [Figure 20-90-3].
Solenoid Testing
20-90-1] from the bucket position solenoid.
installation: Tighten the solenoid nut to 60 in.-Ibs. (6,78

Nm) torque.
Figure 20-90-2

for the pressure relief (small) coil is 7-10 ohm and the
other coils 5-8 ohms.
Replace the test meter with 12 volt power. You can see
Move the solenoid until it touches the tubeline (Item 1)
[Figure 20-90-2].
Remove the solenoid stem and solenoid (Item 2) [Figure

20-90-2J from the bucket position valve.
installation: Put oil on O-rings and back-up washers and

tighten the solenoid stem to 30-35 ft.-Ibs. (40,8-47,6 Nm)
torque.
T300 Bobcat Loader

BUCKET POSITION VALVE (CONT'D) Disassembly And Assembly
Removal And Installation Figure 20-90-7
Disconnect the electrical harness (Item 1) [Figure 20-90 Instal/ation: Tighten the nut to 60 in.-Ibs. (6,78 Nm)
5].
torque.
Disconnect the two tubelines (Item 2) [Figure 20-90-5].

Fjgure 20-90-8
Figure 20-90-6
Remove the solenoid (Item 1) and the solenoid stem

(Item 2) [Figure 20-90-8].
Disconnect the three tubelines (Item 1) [Figure 20-90-6]
from the long tee fitting. Installation: Tighen the solenoid stem to 30-35 ft.-Ibs.
(40,8-47,6 Nm) torque.
Remove the mounting bolts (Item 2) [Figure 20-90-6]
from the bucket position valve.
T300 Bobcat Loader

BUCKET POSITION VALVE (CaNTO) Figure 20-90-11
Figure 20-90-9
Remove the plug (Item 1), and flow control spool (Item 2)
[Figure 20-90-11].
Check the flow control spool for wear, check the G-ring
Remove the flow adjustment valve and 0-ring (Item 1) on the plug and replace as needed.
[Figure 20-90-9]
Figure 20-90-12
NOTE: Always install new a-rings before any parts
are installed into the valve. Check the parts
for wear or damage and replace as needed.
Figure 20-90-10
Remove the tilt cylinder check valve (Item 1) spring (Item

2) and plug (Item 3) [Figure 20-90-12]. Check for wear,
check the 0-ring and replace as needed.
Remove the plug (Item 1) [Figure 20-90-10].
T300 Bobcat Loader

BUCKET POSITION VALVE (CONT'D)
Figure 20-90-13
Remove the plug [Figure 20-90-13].
Figure 20-90-14
Remove the plug (Item 1), spring (Item 2) and unloading

spool (Item 3) [Figure 20-90-14].
Check all parts and replace as needed. Install a new 0

ring on the plug before installing.
T300 Bobcat Loader

REAR AUXILIARY DIVERTER Figure 20-100-3
Figure 20-100-1

base end fitting.
Disconnect the hose (Item 2) [Figure 20-100-3J from the

Remove the two access cover mount bolts (Item 1) rod end fitting.
[Figure 20-100-1] from the right side acces cover.
Remove the access cover. Disconnect the hose (Item 3) [Figure 20-100-3] from the
pressure out port.
Mark all wires and hoses for proper installation.
Cap and plug all fittings and hoses.
Figure 20-100-2
Figure 20-100-4
Disconnect the four electrical connectors (Item 1) [Figure

20-100-2] from the diverter solenoids. Disconnect the hose (Item 1) [Figure 20-100-4] from the
pressure in fitting.
T300 Bobcat Loader

REAR AUXILIARY DIVERTER (CONT'D) Figure 20-100-7
Removal and Installation (Cont'd)
Figure 20-100-5

from the block.
Remove the diverter valve from the loader.

pressure in fitting.
Figure 20-100-6

fitting that goes to tank.
T300 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONTD)

IMPORTANT
Figure 20-100-8
damage the system.
1-2003-0888
Figure 20-100-10
Figure 20-100-9
Figure 20-100-11
Clean the diverter valve to remove dirt before

disassembly. Valve ports are labeled for correct
assembly.
Several plugs (Item 1) [Figure 20-100-8] & [Figure 20

100-9] are located allover the diverter valve and can be
removed for cleanout purposes.
Installation: Put oil on O-rings and back-up Remove the shuttle valve (Item 1) [Figure 20-100-10] &
washers.Tighten to 10 ft.-Ibs. (13,6 Nm) torque. [Figure 20-100-11] from diverter valve and inspect the
O-rings and back-up washers (Item 2) [Figure 20-100
11] for damage.
Installation: Put oil on the O-rings and back-up washers.

Tighten to 10-12 ft.-Ibs. (14-16 Nm) torque.
T300 Bobcat Loader

REAR AUXILIARY DlVERTER VALVE (CONT'D) Figure 20-100-14
Figure 20-100-13
Remove the relief valve (Item 1) [Figure 20-100-14] &

. [Figure 20-100-15] from thediverter valve and inspect
the O-rings and back-up washers (Item 2) [Figure 20
100-15] for damage.
Remove the differential sensing valve (Item 1) [Figure
20-100-12] & [Figure 20-100-13] from diverter valve and Installation: Put oil on O-ring and back-up washers.
inspect the O-rings and back-up washers (Item 2) Tighten to 20-25 ft.-Ibs. (27-34 Nm) torque.
[Figure 20-100-13] for damage.
Installation: Put oil on O-ring and back-up washers.

T300 Bobcat Loader

REAR AUXILIARY OIVERTER VALVE (CONT'O) Figure 20-100-18
Figure 20-100-16
NOTE: Before removing the solenoid coils mark the

coils for proper alignment.
Remove the nuts (Item 1) [Figure 20-100-18] from the

Figure 20-100-17 solenoid valve stems.
Installation: Tighten the nut to 4-6 ft.-Ibs. (5-8 Nm)

torque.
NOTE: Before removing the solenoid coils mark the

coils for proper alignment.
Remove the nut (Item 1) [Figure 20-100-16] & [Figure

20-100-17] from the solenoid valve stem.

torque.
Remove the spacer (Item 2) and solenoid valve coils

(Item 3) [Figure 20-100-17].
T300 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D) Figure 20-100-21
Figure 20-100-19
Figure 20-1 00-22
Figure 20-100-20
Remove the solenoid valve stem (Item 1) [Figure 20

100-21] & [Figure 20-100-22] and inspect the O-rings
and back-up washers (Item 2) [Figure 20-100-22] for
damage.
Remove the solenoid valve stem (Item 1) [Figure 20
100-20] & [Figure 20-100-21] and inspect the O-rings Installation: Put oil on O-rings and back-up washers.
and back~up washers (Item 2) [Figure 20-100-21] for Tighten to 30-35 ft.-Ibs. (41-47 Nm) torque.
damage.
Installation: Put oil on O-rings and back-up washers.

T300 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D) Figure 20-100-25
Figure 20-100-23
Installation: Tighten the plug to 10 ft.-Ibs. (13,6 Nm)

torque.
Figure 20-100-26
Installation: Tighten the plug to 38 ft.-Ibs. (51,5 Nm)
torque.
Figure 20-100-24
Remove the orifice (Item 1) [Figure 20-100-23].
Installation: Tighten the orifice to 3.3 ft.-Ibs. (4,5 Nm)

torque.
Remove and inspect the orifice (Item 1) [Figure 20·100
24] for dirt and debris.
Installation: Tighten the orifice to 22 ft.-Ibs. (29,8 Nm)

torque.
T300 Bobcat Loader

REAR AUXILIARY DIVERTER VALVE (CONT'D) Solenoid Testing
Disassembly And Assembly (Cont'd) Figure 20-100-28
Figure 20-100-27

100-28]. Coil wires do not have polarity. Correct
Remove the plugs (Item 1) [Figure 20-100-23]. resistance is 8.6-9.5 ohms @ 68 degrees Fahrenheit.
Installation: Tighten the plug to 14 ft.-Ibs. (19 Nm) Replace the test meter with 12 volt power. You can see
torque. and hear the spool shift.
Inspection
Inspect cartridges, check valves, solenoid valves and

sealing washers for contamination or damage. Wash all
parts in clean solvent. Use air pressure for drying them.
Install new O-rings and back-up washers.
Inspect diverter valve cavities for contamination. Wash

valve in clean solvent. Use air pressure to dry.
T300 Bobcat Loader

POWER BOB-TACH BLOCK Raise the lift arms and install an approved lift arm support
01.)
A. WARNING
Disconnect and cap the two electrical solenoid
connectors (Item 1) [Figure 20-110-1] from the loader
Never work on a machine with the lift arms up unless electrical harness.
the lift arms are secured by an approved lift arm Figure 20-110-2
W-2059-0598
A DANGER
AVOID DEATH
IMPORTANT
Disconnect and cap the outlet hose (Item 1) [Figure 20
110-2] from block.
When repairing hydrostatic and hydraulic systems, Mark the hydraulic hoses for proper installation.
clean the work area before disassembly and keep all Disconnect and cap the hose (Item 2) [Figure 20-110-2]
parts clean. Always use caps and plugs on hoses, from block.
damage the system. Figure 20-110-3
1-2003-0888
Figure 20-110-1

3].

Lift and block the loader. (See Contents Page 10-01.) (34-38 Nm) torque.
Remove the power Bob-Tach block.
T300 Bobcat Loader

POWER BOB-TACH BLOCK (CaNTO) Figure 20-110-5
Figure 20-110-4
Remove the spring guide (Item 1), spring (Item 2) and the
spool (Item 3) [Figure 20-110-5}.
Check the O-ring (Item 4) [Figure 20-110-5} on the plug

Clean the block (Item 1) [Figure 20-110-4] to remove dirt and replace as needed.
before disassembly. Block ports are labeled for correct
assembly. Figure 20-11 0-6
Installation: Tighten the plug to 25-30 ft.-Ibs. (34-40,6

Nm) torque.
IMPORTANT
damage the system.
1-2003-0888
NOTE: This plug is a zero leak plug and should not be

removed. If removed damage may occur and
the plug and a-ring must be replaced.
Do not remove the plug (Item 1) [Figure 20-110-6].
Installation: Tighten the plug to 12-14 ft.-Ibs. (16,3-19

Nm) torque.
T300 Bobcat Loader

POWER BOB-TACH BLOCK (CONT'D) Figure 20-110-9
Figure 20-110-7
Do not remove the plugs (Item 1) [Figure 20-110-9].
NOTE: Do not remove plugs. If the plugs are removed

the internal pressure relieving spring setting
Remove the check valve (Item 1) [Figure 20-110-7]. will be altered.
Installation: Oil the check valve and O-rings and tighten Figure 20-110-10
the check valve to to 20-25 ft.-Ibs. (27,1-34 Nm) torque.
Figure 20-110-8
Remove the plug (Item 1) [Figure 20-110-10], inspect

the O-ring and replace as needed.
Inspect the check valve (Item 1) and piston assembly Installation: Tighten the plug (Item 1) [Figure 20-110
(Item 2) [Figure 20-110-8]. 10] to 12-14 ft.-Ibs. (16,3-19 Nm) torque.
Check the O-rings and back up washers (Item 3) [Figure

20-110-8] on the check valve and piston assembly and
replace as needed.
T300 Bobcat Loader

POWER BOB~TACH BLOCK (CONT'D) Figure 20-110-13
Figure 20~110-11
Remove the first solenoid coil (Item 1), spacer (Item 2)

and the second solenoid coil (Item 3) [Figure 20-110-13].
NOTE: Remember the solenoid coil orientation for

Remove the orifice screw (Item 2) located behind the ease of installation.
plug (Item 1) [Figure 20-110-11].
Figure 20-110-14
Installation: Tighten the orifice screw (Item 2) [Figure
20-110-11] to 6~8 ft.~lbs. (8,1-10,8 Nm) torque.
Figure 20-110-12
Remove the the solenoid stem (Item 1) [Figure 20-110

14].
Installation: Tighten the solenoid stem to to 20-25 ft.-Ibs,

NOTE: This plug is a zero leak plug and should not be (27,1-34 Nm) torque,
removed. If removed damage may occur and
the plug and O-ring must be replaced.
Do not remove the plug (Item 1) [Figure 20-110-12].
Installation: Tighten the solenoid valve stem nut to 15

45 in.-Ibs. (1,7-5,1 Nm) torque,
T300 Bobcat Loader

POWER BOB-TACH BLOCK (CONT'D) Figure 20-120-17
Figure 20-110-15
Remove the screened orifice plug (Item 1) [Figure 20

120-17].
Installation: Tighten the screened orifice plug to to 11-12

Remove the armature rod assembly (Item 1) [Figure 20 ft.-Ibs. (14,9-16,3 Nm) torque.
110-15].
Figure 20-110-18
Figure 20-110-16
Inspect the screened orifice plug (Item 1) [Figure 20

Inspect the solenoid stem (Item 1), armature assembly 110-18] for damage replace as needed. If the screened
(Item 2) and the spool (Item 3) for damage [Figure 20 orifice plug is blocked replace with a new plug.
110-16].
Check the O-ring (Item 2) [Figure 20-110-18] and
NOTE: If the solenoid stem is damaged (Item 1) check replace as needed.
the armature assembly (Item 2) for damage.
The armature assembly (Item 2) and spool

(Item 3) are non-serviceable parts. If they are
damaged, order a new power Bob-Tach block
assembly from Bobcat parts [Figure 20-110
16].
T300 Bobcat Loader

~-_/
o ca ®
T300 Bobcat Loader

FRONT AUXILIARY HYDRAULIC COUPLER BLOCK Disassembly And Assembly
Removal and Installation Figure 20-120-2
IMPORTANT

clean the work area before disassembly and keep a"
damage the system.
1-2003-0888
Figure 20-120-1
Figure 20-120-3
Disconnect the auxiliary hoses (Item 1) and drain hose

(Item 2) [Figure 20-120-1] from the coupler block.
Remove the two mounting bolts (Item 3) [J=igure 20-120

1]. Remove the male coupler (Item 1) [Figure 20-120-2] &
[Figure 20-120-3].
Installation: Tighten the male coupler (Item 1) [Figure

20-120-2] & [Figure 20-120-3] to 59 ft.-Ibs. (80 Nm)
Remove the drain coupler (Item 2) [Figure 20-120-2] &

[Figure 20-120-3].
Installation: Tighten the drain coupler (Item 2) [Figure

Remove the female coupler (Item 3) [Figure 20-120-2] &

[Figure 20-120-3].
Installation: Tighten the female coupler (Item 3) [Figure

Remove the fittings (Item 4) [Figure 20-120-2] & [Figure

20-120-3] check the O-rings (Item 5) [Figure 20-120-3]
and replace as needed.
Remove the springs (Item 6) [Figure 20-120-3].
T300 Bobcat Loader

Service Manual
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK Figure 20-120-6
(CONT'D)
Figure 20-120-4
Check the a-rings (Item 1) back-up a-rings (Item 2)

[Figure 20-120-6] for damage and replace as needed.
Figure 20-120-7
Check the a-ring (Item 1) [Figure 20-120-4] for damage

Figure 20-120-5
Check the a-rings (Item 1) back-up a-rings (Item 2)

[Figure 20-120-7] for damage and replace as needed.
Press center of male couplers down and check the a-ring

(Item 1) [Figure 20-120-5] for damage and replace as
needed.
T300 Bobcat Loader

HYDROSTATIC SYSTEM
CHARGE PRESSURE SENDER ...................... 30-30-1
Checking Charge Pressure ........................ 30-30-2
Removal and Installation .......................... 30-30-1
DRIVE BELT ...................................... 30-50-1

Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-50-1
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-50-1
Shield Removal And Installation .................... 30-50-1
Tensioner Pulley Removal And Installation ............ 30-50-2
Tensioner Pulley Tension Spring .................... 30-50-4
HYDROSTATIC
HYDROSTATIC MOTOR ............................. 30-20-1
SYSTEM
Assembly ..................................... 30-20-15
Disassembly.................................... 30-20-6
Filling ........................................ 30-20-23
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-14
Parts Identification ............................... 30-20-4
HYDROSTATIC MOTOR (SELECTABLE JOYSTICK CONTROL)
(SJC) ............................................ 30-21-1
Assembly ..................................... 30-21-16
Disassembly.................................... 30-21-6
Filling ........................................ 30-21-25
Inspection..................................... 30-21-15
Parts Identification ............................... 30-21-4
HYDROSTATIC PUMP .............................. 30-40-1
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 30-40-15
Disassembly.................................... 30-40-9
Hydraulic Pump Removal And Installation ............. 30-40-8
Parts Identification (Left Half) ....................... 30-40-6
Parts Identification (Right Half) ..................... 30-40-4
Pump Separation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-8
Replenishing/High Pressure Relief Valve ............. 30-40-3
T300 Bobcat Loader

HYDROSTATIC SYSTEM (CONT'D)
HYDROSTATIC PUMP (SELECTABLE JOYSTICK CONTROL) (SJC) 30-41-1
Assembly ............................................ 30-41-39
Charge Pump Inspection ................................ 30-41-25
Charge Pump Installation ................................ 30-41-26
Charge Pump Removal ................................. 30-41-23
Charge Relief Valve .................................... 30-41-16
Disassembly.......................................... 30-41-28
Hydrostatic Pump Calibration ............................. 30-41-4
Inspection............................................ 30-41-35
Parts Identification (Left Half) ............................. 30-41-13
Parts Identification (Right Half) ........................... 30-41-11
Pump Controller Neutral Adjustment ....................... 30-41-51
Pump Controller Removal And Installation ................... 30-41-1
Pump Neutral Adjustment ............................... 30-41-48
Pump Separation ...................................... 30-41-18
Removal And Installation ................................. 30-41-8
Shaft Seal And Shaft Installation .......................... 30-41-21
Shaft Seal And Shaft Replacement ........................ 30-41-19
System Check Relief Valves (High Pressure Relief, Charge Check & By-
Pass Valve) .......................................... 30-41-15
HYDROSTATIC SYSTEM INFORMATION ...................... 30-10-1
Replenishing Valve Function .............................. 30-10-2
Troubleshooting Chart ................................... 30-10-1
OIL COOLER (SEAL TO CONNECT) (STC) ..................... 30-60-1
Hydraulic Oil Cooler Removal and Installation ................. 30-60-1

STANDARD TORQUE SPECIFICATIONS FOR BOLTS, SECTION
SPEC-01) UNLESS OTHERWISE SPECIFIED.
T300 Bobcat Loader

HYDROSTATIC SYSTEM INFORMATION
Troubleshooting Chart
A WARNING
assistance in locating and correcting problems which are Check for correct function after adjustments, repairs
most common. Many of the recommended procedures or service. Failure to make correct repairs or
must be done by authorized Bobcat Service Personnel adjustments can cause injury or death.
W·2004·1285
only.
PROBLEM
.,tr'~I,..I",t line.
system is overheating.
COllRECT'rHe CAUS~
1. The hydrostatic pump replenishing valves not seating.
2. The steering linkage needs adjustment.
3. The hydrostatic pump has damage.
r-----------.:....-----=:..---~---------~ . - -.------------____l
final drive chains are broken.
hydrostatic motor has damage.
tires do not have the correct tire pressure.
tires are not the same size.
fluid is not at the correct level.
has a restriction.
T300 Bobcat Loader

30·1()"1 Service Manual
HYDROSTA1'IC SYSTEM INFORMATION (CONT'D)
IMPORTANT

damage the system.
1-2003-0888
Replenishing Valve Function
Figure 30-10-1
CHARGE OIL
J~
SSS\\\S\~SS~\~:~~\~~
FUNCTION 1 ..
Valve Moves for Charge
Oil Replacement
J
valv=-Stays on Seat to
Hold High Pressure for Drive
FUNC1"ION 2
9-2804
The functions of the replenishing valves are:
• To give replacement fluid to the low pressure side of

the hydrostatic circuit. Replacement fluid is needed
because of normal internal leakage and the controlled
flow to the oil cooler for cooling; Function 1 [Figure
30-10-1].
• To keep high pressure fluid out of the low pressure

side of the hydrostatic circuitry; Function 2 [Figure
30-10-1].
(See Contents, Page 30-01 for valve location and repair

information.)
TSOO Bobcat Loader

S0-10-2 Service Manual
HYDROSTATIC MOTOR Figure 30-20-2
A DANGER
AVOID DEATH
failure can cause lift anns to drop .
A WARNING
Remove the five mounting bolts (Item 1) [Fi9ure 30-20
2] from the access cover and remove the cover from the
loader.
Figure 30-20-3
W-2059-0598
Figure 30-20-1
Raise the lift arms and install an approved lift arm support Remove the case drain hydraulic hose (Item 1) [Figure
device. (See Contents Page 10-01.) 30-20-3] from the motor.
Remove the track. (See Contents Page 40-01.) Remove the hydraulic brake hose (Item 2) [Figure 30
20-3] from the motor.
Loosen the six mounting bolts (Item 1) [Figure 30-20-1]
and remove the drive sprocket from the motor. Remove the eight flange bolts (Item 3) [Figure 30-20-3]
from the main drive hoses. Remove the flanges and drive
Installation: Tighten the mount bolts to 190-215 ft.-Ibs. hoses.
(260-290 Nm) torque.
Installation: Tighten the flange bolts to 35-40 ft.-Ibs. (48
54 Nm) torque.
Cap and plug all hydraulic lines and hoses.

T300 Bobcat Loader
HYDROSTATIC MOTOR (CONT'D)
Figure 30-20-4
With an arm hoist support the hydraulic motor.
Remove the ten hydraulic motor mounting bolts (Item 1)
[Figure 36-20-4].
Installation: Tighten the motor mounting bolts to 190 ft.
Ibs. (257,6 Nm) torque.
Remove the hydrostatic motor from the loader.
T300 Bobcat Loader

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T300 Bobcat Loader

HYOROSTATIC MOTOR (CONT'O)
Parts Idenfr" "

Ilcation
8 9
I 1
1
1
'ID--
11-~ )J
15-<0
16 1bJ
1314
1 i '
49 50 51
!
;;~f>f\i.
1
1
v\\.-~\J,
,. ~"J'. \.{1 :.
T300Bobcat Load
Se " er
30-20-4 rvlce Manual
HYDROSTATIC MOTOR (CONT'D)
Parts Identification (Cont'd)
Ref. Description Ref. Description

1. PLUG 32. SPOOL
2. SHAFT 33. WASHER
3. SEAL 34. O-RING
4. BEARING 35. PLUG
5. HOUSING 36. BOLT
6. SEAL 37. PIN
7. BEARING 38. O-RING
8. WASHER 39. SEAL
9. RINGS 40. O-RING
10. O-RING 41. PLUG
11. NUT 42. O-RING
12. STUD 43. PLUG
13. SNAP RING 44. HOUSING
14. RETAINER 45. HOUSING
15. ROLLER 46. SHAFT
16. PISTON 47. SHIM
17. CAM 48. SHIM
18. BLOCK 49. DISC
19. DISTRIBUTOR 50. DISC
20. SPRING 51. O-RING
21. SEAL 52. WASHER
22. SEAL 53. BOLT
23. SEAL 54. BUSHING
24. PLUG 55. PISTON
25. O-RING 56. SEAL
26. SPRING 57. WASHER
27. SHIM 58. GASKET
28. POPPET 59. COVER
29. PLUG 60. O-RING
30. O-RING 61. PLUG
31. SPRING 62. BOLT
T300 Bobcat Loader

HYDROSTATIC MOTOR (CONT'D) Figure 30-20-7
Disassembly
Figure 30-20-5
Remove the disk spring (Item 1) [Figure 30-20-7] from

the brake housing.
NOTE: Mark the top side of the disk spring for proper
NOTE: Mark the motor, brake and motor carrier installation.
housings for proper alignment for ease of
assembly [Figure 30-20-5]. Figure 30-20-8
Drain the oil from the motor casing.
Figure 30-20-6
Remove the piston from the brake housing [Figure 30

20-8].
NOTE: The use of air pressure through the brake line

Remove the twenty four mounting bolts (Item 1) [Figure connection (Item 1) [Figure 30-20-8] will aid in
30-20-6] from the brake cover plate. piston removal.
NOTE: Unscrew the bolts alternately, one turn at a

time to release the preload on the end cap.
Remove the cover plate and gasket from the brake

housing.
T300 Bobcat Loader

Disassembly (Cont'd)
Figure 30-20-9
Remove the brake shaft (Item 1) [Figure 30-20-11] from

the rear housing.
Figure 30-20-12
Remove the eight mounting bolts (Item 1) [Figure 30-20
9] and washers from the brake housing.
Remove the brake housing (Item 2) [Figure 30-20-9]

from the rear housing.
Figure 30-20-10

12] from the rear housing.
Remove the brake disks (Item 1) [Figure 30-20-10] and

shims from the brake shaft.
T300 Bobcat Loader

Figure 30-20-13
Remove the three seals and back-up O-rings (Item 1)

[Figure 30-20-15] under the seals, from the rear
housing.
Remove the rear housing assembly (Item 1) [Figure 30 Remove the stop pin (Item 2) [Figure 30-20-15].
20-13] from the rotating group/front housing assembly.
Figure 30-20-16
Figure 30-20-14
Remove the twelve springs from the distributor [Figure

Remove the O-ring (Item 1) [Figure 30-20-14]. 30-20-16].
Remove the distributor (Item 2) [Figure 30-20-14] from

the rear housing.
T300 Bobcat Loader

Inspect all parts and replace as needed [Figure 30-20

19].
Figure 30-20-20
Remove the plug (Item 1) (Figure 30-20-17] from the
rear housing assembly.
Remove the spring (Item 1), spool (Item 2), and washer
(Item 3) and rear spring (Item 4) (Figure 30-20-19].
Figure 30-20-18
Remove the drain plug (Item 1) [Figure 30-20-20].
Remove the plugs (Item 1) (Figure 30-20-18] from the

rear housing assembly to check alignment of springs,
washer and spool when reassembling.
T300 Bobcat Loader

Figure 30-20-21
Figure 30-20-24
Check the a-ring (Item 1) [Figure 30-20-21] on the plug

Figure 30-20-22
Remove the spring (Item 1) shim (Item 2) and poppet

(Item 3) [Figure 30-20-24].
Inspect all parts and replace as needed.
Remove the internal plug (Item 1) [Figure 30-20-22]. Install a new a-ring (Item 4) [Figure 30-20-24] on the
plug before installation.
Check the a-ring (Item 2) [Figure 30-20-22] and replace
as needed.
T300 Bobcat Loader

Figure 30-20-25
Figure 30-20-28
Remove the cam ring (Item 1) [Figure 30-20-25] from the

front housing assembly.
Figure 30-20-26
Remove the snap ring (Item 1) [Figure 30-20-27] &

[Figure 30-20-28] from the rotating group.
Remove the retainer ring (Item 2) [Figure 30-20-27] &

[Figure 30-20-28] from the rotating group.
Remove the O-ring (Item 1) [Figure 30-20-26] from the

Remove the rotating group (Item 2) [Figure 30-20-26]

from the front housing assembly.
T300 Bobcat Loader

Figure 3()"20-29
With a hammer and punch remove the split ring [Figure

30-20-31].
Figure 30-20-32
Use low air pressure to remove the roller/piston
assembly (Item 1) [Figure 30-20-29] from the cylinder
block.
NOTE: Put all roller/piston assembles back in the

original bore.
Figure 30-20-30
Remove the washer (Item 1) [Figure 30-20-32] from

under the split ring.
P0076
Remove the oil fill plug (Item 1) [Figure 30-20-30] from

the housing to drain the oil from the bearing and face seal
area.
T300 Bobcat Loader

HYDROSTATIC MOTOR (CONT'D) Figure 3()"20-35
Figure 30-2()"33
Remove the face seal (Item 1) [Figure 30-20-35] from

the front housing.
Discard the face seal.

Install the bearing puller (Item 1) [Figure 30-2()"33]
under the front housing and support the puller and Figure 30-2()"36
housing with blocks.
Press the shaft (Item 2) [Figure 30-20-33] from the

housing.
Figure 30-20-34
Use a bearing puller to remove the bearing from the shaft

[Figure 30-20-36].
NOTE: The bearing will be destroyed during the

removal procedure. Be sure to have a new
bearing on hand before removing the old
Remove the face seal (Item 1) [Figure 30-2()"34] from bearing.
the shaft.
T300 Bobcat Loader

HYDROSTATIC MOTOR (CONT'D) Inspection
Disassembly (Cont'd) Figure 30-20-39
Figure 30-20-37
Clean all parts in clean solvent and use air pressure to

dry them. Do Not use cloth or paper because small
Remove and inspect the bearing (Item 1) [Figure 30-20 pieces of material can get into the system and cause
37] located in the front housing. damage.
Replace the bearing if worn or damaged. Before the motor is assembled, check the following
items:
Figure 30-20-38
Check the brake piston (Item 1) [Figure 30-20-39] and
seal (Item 2) [Figure 30-20-39] and replace as needed.
Figure 30-20-40
Remove the shaft seal (Item 1) [Figure 30-20-38].
Replace the outer O-ring and inner shaft seal (Item 2)

[Figure 30-20-38].
Check the piston surface (Item 1) and the bushing
Remove the bearing cup (Item 3) [Figure 30-20-38] if it surface (Item 2) [Figure 30-20-40] in the brake shaft.
needs replacement.
NOTE: The bushing (Item 2) [Figure 30-20-40] can be
replaced in the brake shaft.
T300 Bobcat Loader

Inspection (Cont'd)
Figure 30-20-41
Check all rollers (Item 1), pistons (Item 2) and piston

rings (Item 3) [Figure 30-20-43] for wear and replace as
needed.
Check the distributor surfaces for scratches [Figure 30 NOTE: Put all roller/piston assembly back in their
20-41J. original position.
Figure 30-20-42 Assembly
Figure 30-20-44
Check the cam ring inside surface for wear and scratches
[Figure 30-20-42].
NOTE: Always use new O-rings and seals when
assembling the motor and brake assemblies.
Dip the roller/piston assembly (Item 1) [Figure 30-20-44J

in oil and replace back its original bore.
Repeat procedure for each roller/piston assembly.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-45
Replace the bearing cup (Item 1) [Figure 30-20-47].
Replace the face seal (Item 2) [Figure 30-20-47] in the

front housing.
Install the retainer ring (Item 1) and snap ring (Item 2)
[Figure 30-20-45] on the cylinder block (both sides). Figure 30-20-48
Figure 30-2D-46
Replace the inner shaft seal (Item 1) and the outer shaft
seal (Item 2) [Figure 30-20-48].
Replace the face seal (Item 1)[Figure 30-20-46] on the
shaft. Replace the bearing cup (Item 3) [Figure 30-20-48].
NOTE: When installing face seals, apply a layer of

good quality lithium grease to the mating
surfaces of the face seal.
Install a new bearing (Item 2) [Figure 30-20-46] onto the

shaft.
T300 Bobcat Loader

HYDROSTATIC MOTOR (CONTD) Figure 30-20-51
Assembly (Cont'd)
Figure 30-20-49
Release the pressure from the bearing. Remove the tool

from the bearing.
Add one pre-load washer (Item 1) [Figure 30-20-51] that

Install a new bearing (Item 1) [Figure 30-20-49] into the is closest to the measurement between the bearing race
front housing. and split ring.
Place the shaft on a hydraulic press table. Figure 30-20-52
Figure 30-20-50
Install the tool and press the bearing to 9000 Ibs.

pressure.
Install the front housing (Item 1) and bearing over the
shaft. Install the special tool (MEL 1562) (Item 2) [Figure Install the split rings (Item 1) [Figure 30-20-52].
30-20-50] over the bearing and press the bearing onto
the shaft. Apply 9000 Ibs. of pressure to set the bearing.
Rotate the housing to check for free travel.
Install the split ring (Item 3) [Figure 30-20-50] with a

feeler gauge measure the distance between the split ring
and the top of the bearing inner race.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-53
Install the cam ring (Item 1) [Figure 30-20-55] on the

front housing.
Align the marks (Item 2) [Figure 30-20-55] on the cam

Remove from press. ring to the front housing.
Install a new Q-ring on the front housing assembly (Item Figure 30-20-56
1) [Figure 30-20-53] and lightly smear with grease.
Figure 30-20-54
Using a small amount of grease, install the twelve springs

into the distributor valve [Figure 30-20-56].
Install the cylinder block on the front housing [Figure 30

20-54].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-57
Install the distributor into the rear housing.
Align the stop pin (Item 1) with the notch in the distributor
marked L (Item 2) [Figure 30-20-59].
Install new O-rings and new seals (Item 1) [Figure 30
20-57] into the rear housing. When the distributor is aligned correctly, the distributor
can be depressed slightly.
Install a new O-ring (Item 2) onto the stop pin (Item 3)
[Figure 30-20-57]. Figure 30-20-60
Figure 30-20-58
Install a new O-ring (Item 1) [Figure 30-20-60] on the

rear housing and lightly smear with grease.
Lightly smear grease over seals and O-rings.
Install the stop pin (Item 1) [Figure 30-20-58] into the

rear housing.
T300 Bobcat Loader

Service Manual
Assembly (Cont'd)
Figure 30-20-61
Install the brake shaft (Item 1) [Figure 30-20-63] through

the rear housing into the cylinder block.
No-rE: Be sure shaft seats fully into the cylinder

Install the rear housing (Item 1) [Figure 30-20-61] on the block.
cam ring/front housing assembly.
Install a new O-ring on the rear housing (Item 2) [Figure
Align the marks. 30-20-63] and lightly coat with greases.
Figure 30-20-62 Figure 30-20-64
Use LOCTITE #243 on the threads and install the eight Install new washers (Item 1) on the brake housing mount
mounting bolts (Item 1) [Figure 30-20-62]. bolts (Item 2) [Figure 30-20-64].
Tighten the bolts to 208-221 ft.-Ibs. (282-300 Nm) torque. Install the brake housing on the rear housing assembly.
Align the reference marks. Apply LOCTITE #243 to bolts

and install bolts and washers into the rear case. Start
each bolt by hand, tighten opposite bolts to maintain
squareness.
Tighten bolts to 86-90 ft.-Ibs. (117-122 Nm) torque.
T300 Bobcat l.oader

Assembly (Cont'd)
Figure 30-20-65
Install the needed amount of shims (Item 1) [Figure 30

20-67].
Figure 30-20-68
Assemble the brake discs into a pack making sure the
inner discs, alternate with the outer disc and an outer
disc is placed at each end of the disc pack (Item 1)
[Figure 30-20-65].
Figure 30-20-66
Install the needed amount of outer discs (Item 1) [Figure

30-20-68] to act as shims.
Clamp the disc pack in a vise and check the disc pack
height [Figure 30-20-66].
The correct disc pack specifications is 1.48 + 0.002 in.

(37,7 + 0,05 mm).
Extra outer disc's (Item 2) are used to reduce the number

of required shims (Item 3) [Figure 30-20-65] to make up
the required thickness for the brake pack.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-20-69
Install a new piston seal (Item 1) [Figure 30-20-71] on

the piston.
Figure 30·20-72
Install the disc pack (Item 1) [Figure 30-20-69] starting
with an outer and alternating every other disc with an
inner disc.
Put a slight amount of grease on the piston se:al.
Install the piston (Item 1) [Figure 30·20·72] in the brake

housing.
Install a new piston inner seal (Item 1) [Figure 30-20-70].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30~20-73
Align the marks on the end cover and install on the brake
housing [Figure 30-20-75].
Install the socket head bolts into the end cover and finger
Put multi-purpose moly grease on the surface of the disc tighten only.
spring where it contacts the piston.
NOTE: Tighten the bolts alternately one turn at a time
Install the disc spring (Item 1) [Figure 30~20-73] on the until the end cover is fully seated.
top of the piston as shown.
Tighten the bolts to 10-12 ft.-Ibs. (14-16 Nm) torque.
Figure 30-20-74
Filling
Figure 30-20-76
Install a new gasket (Item 1)[Figure 30-20-74].
Fill housing with synthetic Mobilgear SHe XMP 150, fill

with plug in fill range [Figure 30-20-76] 1/2 to 3/4 full.
T300 Bobcat Loader

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T300 Bobcat Loader

HYDROSTATIC MOTOR (SELECTABLE JOYSTICK Figure 30-21-2
CONTROL) (SJC)
Place the loader on jackstands. (See Contents Page 10

01.)
A DANGER
AVOID DEATH
Hft ann support. Replace if damaged. 57051 SW 02 671 7343
A WARNING
Loosen the six mounting bolts (Item 1) [Figure 30-21-2]

and remove the drive sprocket from the motor.
Installation: Tighten the mount bolts to 190-215 ft. -Ibs.

(260-290 Nm) torque.
Figure 30-21-3
W-2059-0598
Remove the track. (See Contents Page 40-01.)
Figure 30-21·1
Remove the case drain hydraulic hose (Item 1) [Figure

30-21-3] from the motor.
Remove the hydraulic brake hose (Item 2) [Figure 30

21-3] from the motor.
Remove the eight flange bolts (Item 3) [Figure 30-21-3]

from the main drive hoses. Remove the flanges and drive
hoses.
Remove the three mounting bolts (Item 1) [Figure 30-21 Installation: Tighten the flange bolts to 35-40 ft.-Ibs. (48
1] from the access cover and remove the cover from the 54 Nm) torque.
loader.
Cap and plug all hydraulic lines and hoses.
T300 Bobcat Loader

Figure 30-21-4
Remove the zip ties from the speed sensor wiring

harness and disconnect the speed sensor harness (Item
1) [Figure 30-21-4] from the loader harness.
Figure 30-21-5
With an arm hoist support the hydrostatic motor.
Remove the ten hydraulic motor mounting bolts (Item 1)
[Figure 30-21-5].
Installation: Tighten the motor mounting bolts to 190 ft.

Remove the hydrostatic motor from the loader.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDROSTATIC MOTOR (SELECTABLE JOYSTICK CONTROL) (SJC) (CONT'D)
10",
2
'"
\
2
1
\
--II
I
'--f64
T300 Bobcat Loader

HYDROSTATIC MOTOR (SELECTABLE JOYSTICK CONTROL) (SJC) (CONT'D)
Parts Identification (Cont'd)

1. PLUG 33. SPRING
2. SHAFT 34. SPOOL
3. SEAL 35. WASHER
4. BEARING 36. O-RING
5. HOUSING / FRONT 37. PLUG
6. SEAL 38. BOLT
7. BEARING 39. PIN
8. WASHER 40. O-RING
9. RINGS 41 O-RING
10. O-RING 42. O-RING
11. NUT 43. PLUG
12. STUD 44. O-RING
13. RPM TARGET DISK 45. PLUG
14. ROLL PIN 46. HOUSING I REAR
15. SNAP RING 47. HOUSING I BRAKE
16. RETAINER 48. SHAFT
17. ROLLER 49. SHIM
18. PISTON 50. SHIM
19. BLOCK 51. DISC/OUTER
20. CAM 52. DISC/INNER
21. DISTRIBUTOR 53. SEAL
22. SPRING 54. WASHER
23. SEAL W / O-RING 55. BOLT
24. SEAL W / O-RING 56. BUSHING
25. SEAL W / O-RING 57. PISTON
26. PLUG 58. SEAL
27. O-RING 59. WASHER
28. SPRING 60. GASKET
29. SHIM 61. COVER
30. POPPET 62. O-RING
31. PLUG 63. PLUG
32. O-RING 64. BOLT
T300 Bobcat Loader

Disassembly
Figure 30-21-6
Remove the twenty four mounting bolts (Item 1) [Figure

30-21-8] from the brake cover plate.
NOTE: Unscrew the bolts alternately, one turn at a

time to release the preload on the end cap.
NOTE: Mark the RPM speed sensor for the proper
installation. Remove the cover plate and gasket from the brake
housing.
Remove the two speed sensor mount bolts (Item 1) and
remove the speed sensor (Item 2) [Figure 30-21-6] from Figure 30-21-9
the drive motor.
Figure 30-21-7
Remove the disk spring (Item 1) [Figure 30-21-9] from

the brake housing.
NOTE: Mark the motor, brake and motor carrier NOTE: Mark the top side of the disk spring for proper
housings for proper alignment for ease of installation.
assembly [Figure 30-21-7].
Drain the oil from the motor casing.
T300 Bobcat Loader

30-2Hi Service Manual
Figure 30-21-10
Remove the brake disks (Item 1) [Figure 30-21-121 and

shims from the brake shaft.
Figure 30-21-13
Remove the piston from the brake housing [Figure 30
21-10].
NOTE: The use of air pressure through the brake line

connection (Item 1) [Figure 30-21-10] will aid
in piston removal.
Figure 30-21-11
Remove the brake shaft (Item 1) [Figure 30-21-13] from

the rear housing.

11] and washers from the brake housing.
Remove the brake housing (Item 2) [Figure 30-21-11]

from the rear housing.
T300 Bobcat loader

CONTROL) (SJC) (CONT"D)
Disassembly (Conti d)
Remove the O-ring (Item 1) [Figure 30-21-16].
Remove the distributor (Item 2) [Figure 30-21-16] from

the rear housing.
Remove the eight mounting bolts (Item 1) [Figure 30-21 Figure 30-21-17
14] from the rear housing.
Figure 30-21-15
Remove the two seals and back-up O-rings (Item 1)

[Figure 30-21-17] under the seals, from the rear
housing.
Remove the rear housing assembly (Item 1) [Figure 30
21-15] from the rotating group/front housing assembly. Remove the stop pin (Item 2) [Figure 30-21-17].
T300 Bobcat Loader

Figure 30-21-18
Remove the plugs (Item 1) [Figure 30-21-20] from the

rear housing assembly to check alignment of springs,
washer and spool when reassembling.
Figure 30-21-21
Remove the twelve springs from the distributor (Item 1)
[Figure 30-21-18].
Remove the two seals and back-up O-rings (Item 2)

[Figure 30-21-18] under the seals, from the distributor.
Figure 30-21-19
Inspect all parts and replace as needed [Figure 30-21

21].

rear housing assembly.
Remove the spring (Item 1), spool (Item 2), and washer
(Item 3) and rear spring (Item 4) [Figure 30-21-21].
T300 Bobcat Loader

Figure 30-21-22
Remove the internal plug (Item 1) [Figure 30-21-24].
Check the O-ring (Item 2) [Figure 30-21-24] and replace

as needed.
Remove the drain plug (Item 1) [Figure 30-21-22]. Figure 30-21-25
Figure 30-21-23
Check the O-ring (Item 1) [Figure 30-21-23] on the plug

T300 Bobcat Loader

Figure 30-21-26


from the front housing assembly.
Remove the spring (Item 1) shim (Item 2) and poppet
(Item 3) [Figure 30-21-26]. Figure 30-21-29
Inspect all parts and replace as needed.
Install a new O-ring (Item 4) [Figure 30-21-26] on the
plug before installation.
Figure 30-21-27
Remove the snap ring (Item 1) [Figure 30-21-29] from

the bottom side of the rotating group.
Remove the cam ring (Item 1) [Figure 30-21-27] from the

T300 Bobcat Loader

Figure 30-21-30
The retainer ring (Item 1) {Figure 30-21-32] cannot be

removed from the top side of the rotating group, because
the RPM target disk is attached directly to the rotating
group.
Remove the retainer ring (Item 1) [Figure 30-21-30] from Figure 30-21-33
the bottom side of the rotating group.
Figure 30-21-31
Lift the retaining ring (Item 1) [Figure 30-21-33].
Use low air pressure and remove the roller/piston

Remove the snap ring (Item 1) [Figure 30-21-31] from assembly (Item 2) [Figure 30-21-33] from the cylinder
the top side of the rotating group. block.
NOTE: Put all roller/piston assembles back in the

original bore.
T300 Bobcat Loader

Figure 30-21-34
Remove the washer (Item 1) [Figure 30-21-36] from

under the split ring.
P0076
Figure 30-21-37
Remove the oil fill plug (Item 1) [Figure 30-21-341 from

the housing to drain the oil from the bearing and face seal
area.
Figure 30-21-35
Install the bearing puller (Item 1) [Figure 30-21-371

under the front housing and support the puller and
housing with blocks.
Press the shaft (Item 2) [Figure 30-21-371 from the

housing.
With a hammer and punch remove the split ring [Figure
30-21-35].
T300 Bobcat Loader

Figure 30-21-38
Use a bearing puller to remove the bearing from the shaft

[Figure 30-21-40].
NOTE: The bearing will be destroyed during the

removal procedure. Be sure to have a new
Remove the face seal (Item 1) [Figure 30-21-38] from bearing on hand before removing the old
the shaft. bearing.
Discard the face seal. Figure 30-21-41
Figure 30-21-39
Remove and inspect the bearing (Item 1) [Figure 30-21

41] located in the front housing.
Remove the face seal (Item 1) [Figure 30-21-39] from
the front housing. Replace the bearing if worn or damaged.
T300 Bobcat Loader

HYDROSTATIC MOTOR (SELECTABLE JOYSTICK Check the brake piston (Item 1) and seal (Item 2) [Figure
CONTROl) (SJC) (CONTO) 30-21-43] and replace as needed.
Disassembly (Cont'd) Figure 30-21-44
Figure 30-21-42
Check the piston surface (Item 1) and the bushing

surface (Item 2) [Figure 30-21-44] in the brake shaft.
Remove the shaft seal (Item 1) [Figure 30-21-42].
NOTE: The bushing (Item 2) [Figure 30-21-44] can be
Replace the outer O-ring and inner shaft seal (Item 2) replaced in the brake shaft.
[Figure 30-21-42].
Figure 30-21-45
Remove the bearing cup (Item 3) [Figure 30-21-42] if it
needs replacement.
Inspection
Figure 30-21-43
Check the distributor surfaces for scratches [Figure 30

21-45].
N-18298
Clean all parts in clean solvent and use air pressure to

dry them. Do Not use cloth or paper because small
pieces of material can get into the system and cause
damage.
Before the motor is assembled, check the following

items:
T300 Bobcat Loader

Inspection (Cont'd)
Figure 30·21·46
Check the RPM target disk (Item 1) [Figure 30-21-48] for

wear and replace as needed.
If the RPM target disk needs to be changed, remove the

heads of the five roll pins (Item 2) [Figure 30-21-48] and
Check the cam ring inside surface for wear and scratches remove the disk. Replace the target disk and use new roll
[Figure 30-21-46]. pins. Using a small hammer, tap the new roll pins through
the new target disk into the cylinder block.
Figure 30-21-47
Assembly
Figure 30-21-49
Check all rollers (Item 1), pistons (Item 2) and piston

rings (Item 3) [Figure 30-21-47] for wear and replace as
needed.
NOTE: Always use new O-rings and seals when
NOTE: Put all roller/piston assembly back in their assembling the motor and brake assemblies.
original position.
Dip the roller/piston assembly (Item 1) [Figure 30-21-49]
in oil and replace back its original bore.
Repeat procedure for each roller/piston assembly.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-21-50
Replace the face seal (Item 1)[Figure 30-21-52] on the

shaft.
NOTE: When installing face seals, apply a layer of

good quality lithium grease to the mating
Install the snap ring (Item 1) [Figure 30-21-50] on the surfaces of the face seal.
cylinder block.
Install a new bearing (Item 2) [Figure 30-21-52] onto the
Figure 30-21-51 shaft.
Figure 30-21-53
Install the retainer ring (Item 1) and snap ring (Item 2)

[Figure 30-21-51] on the bottom side of the cylinder
block. Replace the bearing cup (Item 1) [Figure 30-21-53].
Replace the face seal (Item 2) [Figure 30-21-53] in the

front housing.
T300 Bobcat Loader

Figure 30-21-56
Assembly (Cont'd)
Figure 30-21-54
Install the front housing (Item 1) and bearing over the

shaft. Install the special tool (MEL 1562) (Item 2) (Figure
30-21-56) over the bearing and press the bearing onto
the shaft. Apply 9000 Ibs. of pressure to set the bearing.
Rotate the housing to check for free travel.
Replace the inner shaft seal (Item 1) and the outer shaft
seal (Item 2) (Figure 30-21-54].

Install the split ring (Item 3) [Figure 30-21-56] with a
feeler gauge measure the distance between the split ring
Replace the bearing cup (Item 3) (Figure 30-21-54).
and the top of the bearing inner race.
Figure 30-21-55
Figure 30-21-57
Install a new bearing (Item 1) (Figure 30-21-55] into the Release the pressure from the bearing. Remove the tool
front housing. from the bearing.
Place the shaft on a hydraulic press table. Add one pre-load washer (Item 1) (Figure 30-21-57] that
is closest to the measurement between the bearing race
and split ring.
T300 Bobcat L.oader

Assembly (Cont'd)
Figure 30-21-58
Install the cylinder block on the front housing [Figure 30

21-60].
Figure 30-21-61
Install the tool and press the bearing to 9000 Ibs.
pressure.
Install the split rings (11em 1) [Figure 30-21-58].
Figure 30-21-59
Install the cam ring (11em 1) [Figure 30-21-61] on the

front housing.
Align the marks (Item 2) [Figure 30-21-61] on the cam

ring to the front housing.
Remove from press.
Install a new O-ring on the front housing assembly (Item

1) [Figure 30-21-59] and lightly smear with grease.
T300 Bobcat Loader

CONTROL) (SJC) (CONI'D)
Assembly (Cont'd)
Figure 30-21-62
Lightly smear grease over seals and O-rings.
;
I
P-4S713 Install the stop pin (Item 1) [Figure 30-21-64] into the
rear housing.
Install new D-rings and seals (Item 1) [Figure 30-21-62] Figure 30-21-65
on the distributor.
USing a small amount of grease,install the twelve springs

into the distributor (Item 2) [Figure 30-21-62].
Figure 30-21-63
Install the distributor into the rear housing.
Align the stop pin (Item 1) with the notch in the distributor
marked L (Item 2) [Figure 30-21-65].
When the distributor is aligned correctly, the distributor

Install new O-rings and new seals (Item 1) [Figure 30 can be depressed slightly.
21-63] into the rear housing.
Install a new D-ring (Item 2) onto the stop pin (Item 3)

[Figure 30-21-63].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-21-66
Use LOCTITE #243 on the threads and install the eight

mounting bolts (Item 1) [Figure 30-21-68].
Install a new O-ring (Item 1) [Figure 30-21-66] on the Figure 30-21-69

rear housing and lightly smear with grease.
Figure 30-21-67
Install the brake shaft (Item 1) [Figure 30-21-69] through

the rear housing into the cylinder block.
Install the rear housing (Item 1) [Figure 30-21-67] on the NOTE: Be sure shaft seats fully into the cylinder
cam ring/front housing assembly. block.
Align the marks. Install a new O-ring on the rear housing (Item 2) [Figure
30-21-69] and lightly coat with greases.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-21-70
Clamp the disc pack in a vise and check the disc pack
height [Figure 30-21-72].
The correct disc pack specifications is 1.48 + 0.002 in.

(37,7 + 0,05 mm).
Install new washers (Item 1) on the brake housing mount
bolts (Item 2) [Figure 30-21-70]. Extra outer disc's (Item 2) are used to reduce the number
of required shims (Item 3) [Figure 30-21-71] to make up
Install the brake housing on the rear housing assembly. the required thickness for the brake pack.
Align the reference marks. Apply LOCTITE #243 to bolts Figure 30-21-73
and install bolts and washers into the rear case. Start
each bolt by hand, tighten opposite bolts to maintain
squareness.
Tighten bolts to 86-90 ft.-Ibs. (117-122 Nm) torque.
Figure 30-21·71
Install the needed amount of shims (Item 1) [Figure 30

21-73].
Assemble the brake discs into a pack making sure the

inner discs, alternate with the outer disc and an outer
disc is placed. at each end of the disc pack (Item 1)
[Figure 30-21-71].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-21 ~74
Install a new piston inner seal (Item 1) [Figure 30-21-76].
Figure 30-21-77
Install the needed amount of outer discs (Item 1) [Figure

30-21-74] to act as shims.
Figure 30-21-75
Install a new piston seal (Item 1) [Figure 30-21-77] on

the piston.
Install the disc pack (Item 1) [Figure 30-21-75] starting

with an outer and alternating every other disc with an
inner disc.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-21-78
Install a new gasket (Item 1) [Figure 30-21-80].
Figure 30-21-81
Put a slight amount of grease on the piston seal.
Install the piston (Item 1) [Figure 30-21-78] in the brake

housing.
Figure 30-21-79
Align the marks on the end cover and install on the brake
Install the socket head bolts into the end cover and finger
tighten only.
NOTE: Tighten the bolts alternately one turn at a time

until the end cover is fully seated.
Put multi-purpose moly grease on the surface of the disc
spring where it contacts the piston. Tighten the bolts to 10-12 ft.-Ibs. (14-16 Nm) torque.
Install the disc spring (Item 1) [Figure 30-21-79] on the
top of the piston as shown.
T300 Bobcat Loader

HYDROSTATIC MOTOR (SELECTABLE JOYSTICK Filling
Figure 30-21-84
Assembly (Cont'd)
Figure 30-21-82
Fill housing with synthetic Mobilgear SHC XMP 150, fill

with plug in fill range [Figure 30-21-84] 1/2 to 3/4 full.
Coat the O-ring on the RPM sensor (Item 1) [Figure 30

21-83] with light oil before installation.
Figure 30-21-83
Install the RPM sensor (Item 1) [Figure 30-21-83] into

the motor.
NOTE: The RPM sensor must be installed in the

proper alignment, or the mount bolts will not
align with the holes in the casting.
Seat the sensor into the motor port prior to installing the
bolts. Tighten down the bolts, alternate tightening from
left to right to evenly load the o-ring
Installation: Tighten the sensor mount bolts (Item 2)

[Figure 30-21-83] to 88 in.-Ibs. (9,94 Nm) torque.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

CHARGE PRESSURE Figure 30-30-3
Testing
Figure 30-30-1

from the charge pressure sender.
Figure 30-30-4
The tools needed to check charge pressure, hydraulic
hose (Item 1), T fitting (PIN 13K-5) (Item 2), Hydraulic
guage (1000 PSI) (Item 3) and adapter fitting (PIN 93F-5)
(Item 4) [Figure 30-30-1].
Figure 30-30-2
Install the T fitting (PIN 13K-5) (Item 1) [Figure 30-3Q-4].
Connect the guage (Item 1), to the adapter fitting (PIN

93F5) (Item 2) [Figure 30-30-2].
Connect the hydraulic hose (Item 3) [Figure 30-30-2] to

the adapter fitting. Tighten all connections.
Raise the loader lift arms and install an approved lift arm
support device. (See Contents Page 10-01.)

01.)
T300 Bobcat Loader

CHARGE PRESSURE (CONT'D) Disconnect the wire (Item 1) [Figure 30-30-6] from the
sender.
Testing (Cont'd)
Figure 30-30-7
Remove the charge pressure line (Item 1) [Figure 30-30

Install the hose (Item 1) [Figure 30-30-5], that was 7].
disconnected from the charge pressure sender, to the T
fitting. Figure 30-30-8
Install the hose (Item 2) [Figure 30-30-5], that is

attached to the pressure guage, to the T fitting.
Tighten the hydraulic fittings
Start the loader and run at an idle and allow the hydraulic
fluid to warm to 140 degrees Farenheit.
The charge pressure at high idle, with the fluid

temperature of 140 degree Farenheit is 390-430 PSI with
the pump in neutral.
Figure 30-30-6
Remove the sender (Item i) [Figure 30-30-8] from the

hydraulic control valve.
Installation: Tighten the charge pressure sender to 7.4

8.1 ft.-Ibs. (10-1'1 Nm) torque.
T300 Bobcat Loader

CHARGE PRESSURE (CONT'D) Figure 30~30-1 0
Setting Charge Pressure
IMPORTANT

damage the system.
1-2003-0888
Figure 30-30-9
Remove the plug, spring and poppet [Figure 30-30-10].
Check the poppet and spring for wear or damage.
Figure 30-30-11
If the charge pressure is not correct loosen the charge

relief valve plug (Item 1) [Figure 30-30-9].
Assemble: Always use a new O-ring. Tighten the plug to

30-50 ft.-Ibs. (41-68 Nm) torque.
There are several different thickness of the shims (Item

1) [Figure 30-30-11] and are used to adjust the charge
pressure.
NOTE: 0.010 inch (0,254 mm) is 8 PSI (55.16 kPa)

increase in pressure.
The charge pressure should be set at 390-430 PSI

(2689-2965 kPa) at 120 F (53 C) fluid @ High Idle.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDROSTATIC PUMP Figure 30-40-3
Figure 30-40-1
Remove the nut and washer (Item 1) IFigure 30-40-3]

from the hydrostatic pump drive shaft.
Installation: Tighten the nut to 175-200 ft.-Ibs. (237-271

Remove the hydrostatic pump/engine assembly from the Nm) torque.
loader. (See Contents Page 70-01.)
Remove the belt shield clips (Item 1) and belt shield (Item
2) [Figure 30-40-1].
Figure 30-40-2
Loosen the stop mounting bolt (Item 1) [Figure 30-40-2].
Loosen the spring tension bolt (Item 2) [Figure 30-40-2].
Remove the drive belt.
T300 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Figure 30-40-6
Figure 30-40-4

5] and nuts (Item 1) [Figure 30-40-6].
Installation: Tighten the mounting bolts and nuts to 65

Install the nut on the end of the pump drive shaft (without 70 ft.-Ibs. (88-95 Nm) torque. Make sure the key (Item 2)
washer). [Figure 30-40-5] is installed.
Use a puller (Item 1) [Figure 30-40-4] to remove the Figure 30-40-7

pulley from the pump drive shaft.
Figure 30-40-5
Remove the mounting bolt (Item 1) [Figure 30-40-7] at

the hydraulic pump end of the pump.
Remove the hydrostatic pump from the mounting bracket

and drive belt housing.
T300 Bobcat Loader

Replenishing/High Pressure Relief Valve
Figure 30-40-8
Remove the high pressure relief valve (Items 1) [Figure

30-40-9] from the pump.
Assemble: Tighten the plug to 30-50 ft.-Ibs. (41-68 Nm)

There are four replenishing/high pressure relief valves torque.
(Item 1) [Figure 30-40-8] in the hydrostatic pump
assembly. Two are located at the top of the pumps and Check for damage and replace as needed.
two at the bottom of the pumps. (See Contents Page 30
01 for valve function.) Check the a-rings (Items 2 & 3) [Figure 30-40-9] for
damage and replace as needed.
NOTE: The two top valves are for the reverse drive
loop and the two bottom valves are for the If the high pressure relief valve must be replaced, it must
forward drive loop. be replaced as a complete unit.
The pressure setting for a new high pressure relief valve

is 5000 PSI (34475 kPa). ~\~
T300 Bobcat Loader

HYDROSTATIC PUMP (CONTID)
Parts Identification (Right Half)
/'
/-1I
/ I
j
17 I
I)
II?
I
16
25
27 1
I ~fJ I
I 24
26
D-2427
T300 Bobcat Loader

HYDROSTATIC PUMP (CONT'D)
Parts Identification (Right Half) (Cont'd)
1. BOLT 26. RETAINER

2. END CAP 27. RETAINER
3. PLUG 28. PISTON ASSEMBLY
4. a-RING 29. PLATE
5. PLUG 30. SWACHPLATE
6. a-RING 31. PIN
7. a-RING 32. HOUSING
8. RELIEF VALVE 33. PLUG
9. BOLT 34. BEARING
10. GASKET 35. SEAL
11. BEARING 36. a-RING
12. PLUG 37. COVER
13. a-RING 38. BOLT
14. a-RING 39. SHAFT
15. RELIEF VALVE 40. SNAP RING
16. PIN 41. BEARING
17. VALVE PLATE 42. SNAP RING
18. RETAINER 43. SNAP RING
19. WASHER 44. PLUG
20. SPRING 45. a-RING
21. WASHER 46. BEARING
22. BLOCK 47. a-RING
23. RETAINER 48. PLATE
24. PIN 49. BOLT
25. WASHER
T300 Bobcat Loader

Parts Identification (Left Half)
,------/
17 16
~
I
"
~
~/ ,r/
( /~g/~
/
18/ 1., ./
,»"v'"
",r"'"
"",'~'
I 20
t ,/
/'
I /'
,(,I"/",C
"'"
/
//
30
"","
32 I
"
,,r""
~/
I ..".., ~/
/1
,.-
:
36 "1 31
29
p
.,./'
.,../
/
,#
/'
/"",'
/
e- 47
t'G
//
(/ , ......i'.~
,,,r.e"->"
,.-"" ."'"
45
$yj '
44_
.,.,•./ 48 -43
./
I 49
40
58
~~
I ~""
~
57 I
59
D-2428B
T300 Bobcat Loader

H\ HYDROSTATIC PUMP (CONTD)
Parts Identification (Left Half) (Cont'd)
1. SNAP RING 31. PIN

2. WASHER 32. RETAINER
3. SEAL 33. BLOCK
4. SNAP RING 34. WASHER
5. SNAP RING 35. SPRING
6. BEARING 36. WASHER
7. SNAP RING 37. WASHER
8. KEY 38. VALVE PLATE
9. SHAFT 39. PIN
10. HOUSING 40. GASKET
11. PLUG 41. BEARING
12. a-RING 42. PLUG
13. BEARING 43. POPPET
14. SEAL 44. SPRING
15. a-RING 45. SHIM
16. COVER 46. a-RING
17. BOLT 47. PLUG
18. PIN 48. RELIEF VALVE
19. a-RING 49. a-RING
20. PLUG 50. a-RING
21. BEARING 51. a-RING
22. a-RING 52. PIN
23. PLATE 53. a-RING
24. BOLT 54. COUPLER
25. SWASH PLATE 55. a-RING
26. WEAR PLATE 56. BOLT
27. PISTON ASSEMBLY 57. a-RING
28. PISTON RETAINER 58. a-RING
29. RETAINER 59. RELIEF VALVE
30. WASHER
T300 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Pump Separation
Hydraulic Pump Removal And Installation Figure 30-40-12

12].
Remove the two pump mounting bolts (Item 1) [Figure
30-40-1 0] (bot h sides). Figure 30-40-13

(37-50 Nm) torque.
Remove the hydraulic pump (Item 2) [Figure 30-40·10]

from the hydrostatic pumps.
Figure 30-40-11
Separate the two hydrostatic pumps [Figure 30-40-13].

hydraulic pump.
T300 Bobcat Loader

Pump Separation (Cont'd)
Figure 30-4()"14
Remove the pump housing end cap (Item 1) [Figure 30

40-16].
Remove the gasket (Item 2) [Figure 30-40-16].
Remove the pump coupler (Item 1) [Figure 30..40-14].

Figure 30-40-17
Remove the large O-ring (Item 2) [Figure 30-40-14].
Remove the two small O-rings (Item 3) [Figure 30-40

14].
Disassembly
Figure 3()"4()"15
Remove the valve plate (Item 1) [Figure 30..40-17].
Check the valve plate for wear. (Both Sides.)
Remove the four bolts (Item 1) [Figure 30-40-15] from

the pump housing end cap.
T300 Bobcat Loader

Figure 30-40-18
Remove the slipper guide and pistons (Item 1) [Figure

30-40-20] from the cylinder block.
Check aU the pistons (Item 2) [Figure 30-40-20] for wear

Check the valve plate locating pin (Item 1) [Figure 30-40 and replace the rotating group as needed.
18] for wear and replace if needed.
Figure 30-40-21
Check the needle bearing (Item 2) [Figure 30-40-18] for
wear and replace if needed.
Figure 30-40-19
Remove the ball guide retainer (Item 1) [Figure 30-40

21] from the cylinder block.

from the pump.
T300 Bobcat Loader

Revised April 04 30-40-10 SelVice Manual
Figure 30-40-22
Remove the driveshaft key (Item 1) the snap ring (Item 2)

and the support washer (Item 3) [Figure 30-40-24] from
the drive shaft end of the pump.
Check the ball guide retainer (Item 1) and washer (Item Figure 30-40-25
2) [Figure 30-40-22] for wear and replace as needed.
Remove the four pins (Item 3) [Figure 30-40-22] from the

cylinder block.
Check the cylinder block for wear and replace as needed.
Check pins (Item 3) [Figure 30-40-22] to see if they are

all the same length.
Figure 30-40-23
Use a seal puller and remove the seal (Item 1) [Figure

30-40-25] from the pump housing.
Remove the thrust plate (Item 1) [Figure 30-40-23] from

the pump housing.
1300 Bobcat Loader

Figure 30-40-26
Check the pump shaft (Item 1) [Figure 30-40-28] for

wear and replace if needed.
Figure 30-40-29
the pump housing and remove the driveshaft and bearing
from the housing.
Figure 30-40-27
Remove the four mount bolts (Item 1) [Figure 30-40-29]

from the lower trunnion cover. Remove the cover.

the driveshaft and remove the bearing.
Check the bearing for wear and replace if worn.
T300 Bobcat Loader

Figure 30-40-30
Remove the four mount bolts (Item 1) from the pump

housing and remove the linkage bracket (Item 2) [Figure
30-40-32].
Remove the O-ring (Item 1) and bearing race (Item 2) Figure 30-40-33
[Figure 30-40-30] from the pump housing.
Figure 30-40-31
Remove the upper trunnion cover (Item 1) [Figure 30-40

33].
Check the bearing race (Item 1) and O-ring (Item 2)

[Figure 30-40-31] for wear and replace as needed.
T300 Bobcat Loader

Figure 30-40-34
Inspect the bearing race (Item 1) and O-ring (Item 2)

[Figure 30-40-36] and replace as needed.
Figure 30-40-37
Inspect the seal (Item 1) [Figure 30-40-34] in the upper
trunnion cover and replace if needed.
Figure 30-40-35
Slide the swashplate from side to side and remove the

tapered roller bearing (Item 1) [Figure 30-40-37] from
the swash plate shaft.
Remove the O-ring (Item 1) and bearing race (Item 2)

[Figure 30-40-35] from the pump housing.
T300 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Figure 3()"40-40
Figure 30-4()"38
Install the swashplate and bearing into the pump housing

[Figure 30-40·40].
Figure 30-40-41
Tilt the swashplate (Item 1) [Figure 30-40-38] and
remove the swashplate and lower bearing from the pump
housing.
Assembly
Figure 3()"40-39
Install the tapered bearing (Item 1) [Figure 30-40-41] on

the swash plate shaft.
Install the lower bearing (Item 1) [Figure 30-40-39] on

the swashplate.
T300 Bobcat Loader

Revised April 04 30·4()"15 Service Manual
Assembly (Cont'd)
Figure 30-40-42
Install the linkage bracket (Item 1) [Figure 30-40-44] and

the four mounting bolts and tighten to 18-22 ft.-Ibs. (24
30 Nm) torque.
Install the bearing race (Item 2) [Figure 30-40-41] and 0

ring (Item 3) [Figure 30-40-41] as shown in [Figure 30
40-42].
Figure 30-4G-43
Install the upper trunnion seal (Item 1) [Figure 30-40-43]

and cover.
T300 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Figure 30-4D-47
Assembly (Cont'd)
Figure 3D-40-45
Align the marks on the lower trunnion cover and pump

housing as shown in [Figure 30-40-47].
Install the four mounting bolts and tighten to 18-22 ft.-Ibs.

Figure 30-4D-46 (24-30 Nm) torque.
Figure 3D-4D-48
Install the bearing race (Item 1) [Figure 30-40-45] and 0

ring (Item 2) [Figure 3D-40-45] at the lower trunnion as
shown in [Figure 30-4D-46]. Install the snap ring (Item 1) [Figure 30-4D-48] on the
pump shaft.
T300 Bobcat Loader

~~~~~~~~~~~~~
Assembly (Cont'd)
Figure 30-40-49
Install the four slipper pins (Item 1) [Figure 30-40-51]

into the cylinder block.
Apply a small amount of grease to the washer (Item 2)

Install the bearing and snap ring (Item 1) [Figure 30-40 and install into the ball guide retainer (Item 3) [Figure 30
49] on the pump shaft. 40-51].
Figure 30-40-50 Figure 30-40-52
Install the pump shaft into the pump housing [Figure 30 Install the ball guide retainer and washer (Item 1) [Figure
40-50]. 30-40-52] onto the slipper holddown pins.
Install the snap ring (Item 1) [Figure 30-40-50].
T300 Bobcat Loader

Revised April 04 3D-40-18 Service Manual
Assembly (Cont'd)
Figure 30-40-53
Replace the needle bearing (Item 1) and valve plate

locating pin (Item 2) [Figure 30-40-55] in the charge
pump.
Assemble the piston assemblies into the slipper guide. Figure 30-40-56
Lubricate the pistons and cylinder block bores and insert
the piston assemblies into the cylinder bores [Figure 30
40-53].
Lay the pump housing on its side and install the cylinder
block, piston assembly into the housing.
Figure 30-40-54
The bearing cage (Item 1) [Figure 30-40-56] will

protrude from 0.08-0.10 inch (2,0-2,5 mm) from the
surface of the charge pump.
The valve plate locating spring pin (Item 2) [Figure 30

40-56] will protrude from .165-0.185 inch (4,19-4,70 mm)
from the surface of the charge pump.
Place the pump on a work surface with the end cap

opening up [Figure 30-40-54].
T300 Bobcat Loader

HYDROSTATIC PUMP (CONT'D) Figure 3HO-59
Assembly (Cont'd)
Figure 30-40-57
Install the valve plate and end cap on the pump housing.
Tighten the bolts (Item 1) [Figure 3HO-59] to 35-45 ft.
Coat the backside of the valve plate with petroleum jelly Figure 30-40-60
to hold it in position and install the valve plate onto the
charge pump, bronze face up [Figure 30-40-57].
The notch (Item 1) [Figure 30-40-57] on the valve plate

must engage the locating pin.
Figure 30-40-58
Install the two small O-rings (Item 1) [Figure 3H0-60].
Install the large new O-ring (Item 2) [Figure 30-40-60].
Install the pump coupler (Item 3) [Figure 30-40-60].
Coat a new end cap gasket (Item 1) [Figure 30-40-58]

with petroleum jelly and install onto the end cap.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 3()"40-61
Install the two pumps together [Figure 30-4()"61].
Figure 30-40-62
Tighten the four bolts (Item 1) [Figure 3()"4()"62] to 35-45

ftAbs. (47-61 Nm) torque.
1300 Bobcat Loader

Dca ®
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 30-41-3
CONTROL) (SJC)
Pump Controller Removal And Installation
Figure 30-41-1
Remove the control spool plug (Item 1) [Figure 30-41-3]

at the front side of the pump.
Figure 30-41-4
Raise the lift arms and install and approved lift arm

01.)
Locate the two pump controllers {Item 1) [Figure 30-41

1] on the hydrostatic pumps.
Figure 30-41-2
Do Not remove the spring (Item 1) [Figure 30-41-4],as it

is attached to the control spool.
Disconnect the electrical connectors (Item 1) [Figure 30

41-2] from the loader hamess.
T300 Bobcat Loader

Pump Controller Removal And Installation (Cont'd)
Figure 30-41-5
Use a small amount of grease on a new gasket and

install the gasket on the pump controller (Item 1) [Figure
30-41-7].
Be sure the pump surface is clean.

Remove the seven mount bolts (Item 1) [Figure 30-41-5]
from the pump controller.
Remove the controller from the pump.
Remove the controller gasket from the pump.
Figure 30-41-6
Align the summing link pin (Item 1) on the pump with the
bore (Item 2) [Figure 30-41-8] in the pump controller
module.
Installation:
Be sure the summing link pin (Item 1) [Figure 30-41-6] is

in the center.
T300 Bobcat Loader

Pump Controller Removal And Installation (Cont'd)
Figure 30-41-9
Be sure the spring (Item 1) [Figure 30-41-11] is properly

attached to the control spool.
Figure 30-41-12
Install the pump controller on the hydrostatic pump.
Align the bolt holes.
Install the seven mount bolts, (Item 1) [Figure 30-41-9]
and tighten to 11-13 ft.-Ibs. (15-17.5 Nm) torque.
Figure 30-41-10
Install the control spool bore plug (Item 1) [Figure 30-41

12J in the pump and tighten to 30-70 ft.-Ibs. (41-94 Nm)
torque.
Connect the electrical connectors (Item 1) [Figure 30-41

12] to the loader harness.
NOTE: When a pump controller is replaced the

hydrostatic pumps must be calibrated. (See
Tighten the controller mounting bolts to 132-156 in.-Ibs. Hydrostatic Pump Calibration on Page 30-40
(15-17.5 Nm) torque using the tightening pattern [Figure 4.) for the proper procedure.)
30-41-10]
T300 Bobcat Loader

Hydrostatic Pump Calibration
A WARNING

W-201N}286

01.)
Operator must be in the seat and the seat bar down.
Turn the key (Item 1) [Figure 30-41-14] to the RUN

Figure 30-41-13
position or press the RUN/ENTER button (Item 1)
[Figure 30-41-15] for power, without starting the loader.
The Control Pattern ISO Switch (Item 1) [Figure 30-41

13] will start flashing.
Close the cab door. {If loader is·so equipped.)
Place the loader Control Pattern Switch (item 1) [Figure
30-41-13] in the ISO position.
Verify the parking Drake (Item 2) [Figure 30-41-13] is
OFF.
Figure 30-41-14
Move the left joystick to the forward position and toward
the side screen [Figure 30-41-16] and hold in position.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 30.-41-19
Hydrostatic Pump Calibration (Cont'd)
Figure 3()'-41-17
Move the left joystick to the reverse position and toward

the operator [Figure 30.-41-19] and hold in position.
Figure 30.-41-20
Press the PRESS TO OPERATE LOADER Button (Item

1) [Figure 30-41-17].
Three audible beeps will sound and an error code (Item

2) (38-05 & 38-07) will be displayed if the operator
presses the PRESS FOR CODES, (LIGHTS) switch
(Item 3) [Figure 30-41-17].
The Control Pattern ISO Switch (Item 1) [Figure 30-41

13] will stop flashing, and will remain ON for the rest of
the calibration procedure.
Figure 30-41-18

1) [Figure 30.-41-20].
The warning light (Item 1) [Figure 30-41-18] on the right

console will be ON.
T300 Bobcat Loader

Figure 30-41-21

1) [Figure 30-41-23].
Three audible beeps will sound and the error code (Item
2) (38-98) will be displayed if the operator presses the
The warning light (Item 1) [Figure 30-41-21] on the right PRESS FOR CODES (LIGHTS) switch (Item 3) [Figure
console will continue to be ON. 30-41-23].
Figure 30-41-22 Start the engine from the RUN, RUN/ENTER position.
DO NOT TURN TO OFF POSITION. This would cancel
the calibration mode and the procedure would have to be
repeated.
Allow the left joystick to go to the neutral position [Figure

30-41-22].
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK
Figure 3()..41-25
Figure 30-41-24
Move and hold the left joystick to the forward position

[Figure 30-41-25] until the forward calibration is
completed.
The pump controller will start increasing the electrical

Move the throttle (Item 1) [Figure 30-41-24] to high idle. current to the hydrostatic pumps until it sees a pulse from
the wheel sensors.
NOTE: If at any time, during calibration, the operator
needs to stop the loader, turn the key OFF, lift The loader wheels will rotate a short distance forward
the seat bar, or return the joystick to the each time it sees a pulse.
neutral position.
The four wheels will then go to Fufl Speed Forward.
The calibration procedure will stop. Continue holding the joystick in the forward position until
the wheels stop and there is an audible beep. Forward
To return to calibration mode the operator must calibration is complete.
start the complete procedure from the
beginning. NOTE: If the wheels do not stop going in Full Speed
Forward in 2 minutes or less, there was an
error in the calibration procedure. The
A WARNING
operator must shut the loader OFF, and start

the calibration procedure from the beginning.

W-2017-0286
T300 Bobcat Loader

Move the joystick to the reverse position [Figure 30-41
26] and check for normal reverse wheel rotation.

Stop the engine, and remove the loader from jackstands.
Figure 30-41-26
Start the loader, press the PRESS TO OPERATE
LOADER button and return to normal loader operation.
Figure 30-41-27
Move and hold the left joystick to the reverse position

[Figure 30-41-26] until the reverse calibration is
completed.
The pump controller will start increasing the electrical

current to the hydrostatic pumps until it sees a pulse from Remove the hydrostatic pump/engine assembly from the
the wheel speed sensors. loader. (See Contents Page 70-01.)
The loader wheels will rotate a short distance in reverse Remove the belt shield clips (Item 1) and belt shield (Item ~_/
each time it sees a pulse. 2) [Figure 30-41-27].
The four wheels will then go to Full Speed Reverse. Figure 30-41-28
Continue holding the joystick in the reverse position until
the wheels stop and there is an audible beep. Reverse
calibration is complete.
NOTE: If the wheels do not stop going in Full Speed

Reverse in 2 minutes or less, there was an
error in the calibration procedure. The
operator must shut the loader OFF, and start
the calibration procedure from the beginning.
There will be an audible beep and the PRESS TO

OPERATE LOADER and TRACTION lights will go out.
The SEAT BAR and LIFT AND TILT lights will remain on.
The 38-98 error code will clear.
Allow the joystick to go to the neutral position.
The calibration procedure is completed. Loosen the stop mounting bolt (Item 1) [Figure 30-41
28].
Press the PRESS TO OPERATE LOADER button. Move
the joystick to forward position [Figure 30-41-25] and Loosen the spring tension bolt (Item 2) [Figure 30-41
check for normal forward wheel rotation. 28].
Remove the drive belt (Item 3) [Figure 30-41-28].

T300 Bobcat Loader
Figure 30-41-29
Figure 30-41-32
Remove the washer and nut (Item 1) [Figure 30-41-29]

from the hydrostatic pump drive shaft.
Installation: Tighten the nut to 175-200 ft. -Ibs. (237-271

Nm) torque
Figure 30-41-30
Remove the two mounting bolts (Item 1) and nuts (Item

1) [Figure 30.41:32].
Installation: Tighten the mounting bolts and nuts to 65

70 ft.-Ibs. (88-95 Nm) torque. Make sure the key (Item 2)
[Figure 30-41-31] is installed.
Install the nut on the end of the pump drive shaft (without
washer).
Use a puller (Item 1) [Figure 30-41-30] to remove the

pulley from the pump drive shaft.
T300 Bobcat Loader

Figure 3G-41-33
Remove the mounting bolt (Item 1) [Figure 3G-41-33] at

the hydraulic pump end of the pump.
Remove the hydrostatic pump from the mounting bracket

and drive belt housing.
T300 Bobcat loader

Parts Identification (Right Half)
5
., I
I "t'
I
71 56
B-16054A
T300 Bobcat Loader

HYDROSTATIC PUMP ~SELECTABLE JOYSTICK
CONTROL) (SJC) (CO T'D)
Parts Identification (Right Half) (Cont'd)
Ref. Description Ref. Description ,~-
1. Pump 40. Link

2. Pump 41. Link
3. Housing 42. Link
4. O-ring 43. Pin
5. Bolt 44. Key
6. Snap Ring 45. Coupler
7. Seal 46. Snap Ring
8. O-ring 47. Geroter
9. Snap Ring 48 Bearing
10. Bearing 49. Cover
11. Shaft 50. O-ring
13. Bearing 52. Gasket
14. Plug 53. Cover
15. O-ring 54. Screw
16. Spring 55. O-ring
17. Valve 56. Gear Pump
18. O-ring 57. Spool
19. Washer 58. Spring
20. O-ring 59. Bracket
21. Valve 60. Screw
22. Nut 61. Screw
23. O-ring 62. Nut
24. Plug 63. Plug
25. Screw 64. Pin
26. Cover 65. Filter
27. Gasket 66. Poppet
28. Ring 67. Spring
30. Servo 69. Adjuster ~-
31. Plug 70. Nut

32. O-ring 71. Rotating Piece
33. Plug 72. Valve Plate
34. O-ring 73. Bearing
35. Screw 74. Cam
36. Screw 75. Bearing
37. Control 76. Swash plate
38. Gasket 77. Gasket
39. Screw 78. Cover
T300 Bobcat Loader

\. CONTROL) (SJC) (CONT'D)
Parts Identification (Left Half)
5
,,~J
I'''!'
55
61~
62-\Iiii
B-16055A
T300 Bobcat Loader

Parts Identification (Left Half) (Cont'd)
1. Pump 40. Link

2. Pump 41. Link
3. Housing 42. Link
4. O-ring 43. Pin
5. Bolt 44. Key
6. Snap Ring 45. Coupler
7. Seal 46. Snap Ring
8. O-ring 47. Geroter
9. Snap Ring 48 Bearing
10. Bearing 49. Cover
13. Bearing 52. Gasket
14. Plug 53. Cover
15. O-ring 54. Screw
16. Spring 55. O-ring
17. Valve 56. Key
18. O-ring 57. Spool
19. Washer 58. Spring
20. O-ring 59. Bracket
21. Valve 60. Screw
22. Nut 61. Screw
23. O-ring 62. Nut
24. Plug 63. Plug
25. Screw 64. Pin
26. Cover 65. Filter
27. Gasket 66. Poppet
28. Ring 67. Spring
30. Servo 69. Adjuster
31. Plug 70. Nut
32. O-ring 71. Rotating Piece
33. Plug 72. Valve Plate
34. O-ring 73. Bearing
35. Screw 74. Cam
36. Screw 75. Bearing
37. Control 76. Swash plate
38. Gasket 77. Gasket
39. Screw 78. Cover
T300 Bobcat Loader

System Check Relief Valves (High Pressure Relief,

Charge Check & By-Pass Valve)
Figure 30-41-34
Check the valve seat plug O-rings (Item 1) and back-up

ring (Item 2) [Figure 30-41-36], and replace as needed.
Check the valve seat surface (Item 3) [Figure 30-41-36]

for scratches and replace as needed.
There are four system check relief valves {Item 1) Figure 30-41-37
[Figure 30-41-34] in the hydrostatic pump. Two are
located on the back side of each pump half.
Figure 30-41-35
Remove relief valve assembly (Item 1) [Figure 30-41-37]

from the pump housing.
Check the conical spring (Item 2) [Figure 30-41-36] to be

Remove the valve seat plug {Item 1) [Figure 30-41-35] sure it is retained on the relief valve. DO NOT REMOVE.
from the pump.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Charge Relief Valve
CONTROL) (SJC) (CONT'D) .
Figure 30-41-40
System Check Relief Valves (High Pressure Relief,
Charge Check & By-Pass Valve) (Cont'd)
There are two charge pressure relief valves (Item 1)

[Figure 30-41-40].
The charge pressure relief valves are located on the

Install relief valve into the pump housing spring first bottom side of the pumps, with one valve on each pump
[Figure 30-41-38]. section [Figure 30-41-40].
Figure 30-41-39 Figure 30-41-41
Install the valve seat plug (Item 1) [Figure 30-41-39] in Mark the plug (Item 1) the lock nut (Item 2) and the
the pump, and tighten to 30-70 ft.-Ibs. (40-95 Nm) torque. housing (Item 3) [Figure 30-41-41] for ease of assembly.
Loosen the lock nut.
Loosen the charge pressure plug, and remove the

complete assembly from the pump housing.
T300 Bobcat Loader

1· Charge Relief Valve (Cont'd)
,; Figure 30-41-42
Insta" the poppet (Item 1) and spring (Item 2) [Figure 30

41-44] into the pump housing.
Figure 30-41-45
Check and replace the O-ring (Item 1) [Figure 30-41-42].
Figure 30-41-43
Install the plug (Item 1) and its lock nut (Item 2) [Figure
30-41-45], align the marks made during disassembly.
Inspect the poppet (Item 1) [Figure 30-41-43] and the

mating seat in the pump housing for damage or foreign
material.
Inspect the spring (Item 2) and the adjustable charge

relief valve (Item 3) [Figure 30-41-43].
T300 Bobcat Loader

Pump Separation
Figure 30-41-46
Replace the O-ring (Item 1) [Figure 30-41-48].
Remove the two mount bolts (Item 1) [Figure 30-41-46].

(Front and Rear.)
Remove the lifting bracket (Item 2) [Figure 30-41-46]

from the pump.
Figure 30-41-47
Separate the two hydrostatic pumps [Figure 30-41-47].
T300 Bobcat Loader

Shaft Seal And Shaft Replacement
Figure 30-41-49

top of the bearing.
Figure 30-41-52
Remove the snap ring (Item 1) [Figure 30-41-49].
Figure 30-41-50
Using a press, remove the old seal (Item 1) [Figure 30

41-52] from the seal carrier.
With the pump shaft up, remove the seal carrier

assembly (Item 1) [Figure 30-41-50] using a screwdriver.
T300 Bobcat Loader

Revised April 04 3Q..41-19 Service Manual
Shaft Seal And Shaft Replacement (Cont'd)
Figure 3Q-41-53
Remove the snap ring (Item 1)[Figure 30-41-55] from

the shaft.
Figure 30-41-56
Press a new seal into the shaft bearing side of the seal
carrier (Item 1) [Figure 30-41-53].
Figure 3Q-41-54
Remove the roller bearing [Figure 30-41-56] from the

shaft.
Inspect the bearing for wear and replace as needed.
Grip the splines or threads of the input shaft and remove

the pump shaft and roller bearing assembly (Item 1)
[Figure 30-41-54].
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3Q..41-59
Shaft Seal And Shaft Installation
Figure 3Q..41-57
Install the bearing and snap ring on the shaft [Figure 30
41-59].
Figure 3Q..4f-60
Inspect the shaft [Figure 3Q..41-57] for wear and replace

as needed.
Figure 3Q..41-58
Install the shaft and roller bearing in the pump housing

[Figure 30-41-60].
Inspect the snap ring [Figure 30-41-58] and replace as

needed.
T300 Bobcat Loader

Shaft Seal And Shaft Installation (Cont'd)
Figure 30-41-61
Lubricate the seal (Item 1) [Figure 30-41-63] with

petroleum jelly.
Figure 30-41-64
Install the O-ring (Item 1) [Figure 30-41-61] on top of the

shaft bearing.
Figure 30-41-62
Slide the seal carrier (Item 1) [Figure 30-41-64]

assembly over the shaft and into the housing bore. Press
against the O-ring. Hold downward pressure against the
shaft to compress the cylinder block spring while
pressing the seal carrier into place.
Wrap the spline and key way with a thin layer of plastic to
prevent damage to the seal lip during installation [Figure Install the retaining ring (Item 2) [Figure 30-41-64].
30-41-62].
Lubricate the O-ring with petroleum jelly [Figure 30-41

62].
T300 Bobcat Loader

Revised April 04 3()...41-22 Service Manual
Charge Pump Removal
Figure 30-41-65
Remove the old charge pump cover gasket (Item 1)

[Figure 30-41-67].
Figure 30-41-68
Position the pump so the auxiliary mounting pad is facing

up.
Mark pump housing for proper installation [Figure 30-41

65].
Figure 30-41-66
Remove the alignment pins (Item 1) [Figure 30-41-68].
Remove the gerotor cover (Item 2) [Figure 30-41-68].
Remove the six auxiliary mount pad mount bolts (Item 1)

[Figure 30-41-66].
Remove the charge pump cover.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3()..41-71
Charge Pump Removal (Cont'd)
Figure 3()..41-69
Remove the inner gerotor and drive coupler (Item 1)

[Figure 30-41-71].
Figure 3()..41-72
Remove the old gerotor cover O-rings (Item 1) [Figure

30-41-69].
Figure 3()..41-70
Remove the retainer ring from the drive coupler (Item 1)

[Figure 30-41-72].
Remove the outer gerotor assembly from the pump

housing (Item 1) [Figure 3()..41-70].
Remove the gerotor cover alignment pin from the

housing.
T300 Bobcat Loader

Charge Pump Removal (Cont'd)
Figure 3()"'41-73
Inspect the inner gerotor assembly (Item 1) [Figure 3()'"

41-75] for scratches and wear, if it must be replaced,
replace both the outer and inner gerotors as a set.
Inspect the drive coupler (Item 2) [Figure 30-41-75] for

Remove the inner gerotor (Item 1) and key (Item 2) wear, and replace as needed.
[Figure 30-41-73] from the drive couple.
Figure 30-41-76
Charge Pump Inspection
Figure 3()"'41-74
Inspect the gerotor drive key (Item 1) and retainer ring

(Item 2) [Figure 30-41-76], and replace as needed.
Inspect the outer gerotor assembly [Figure 3()"'41-74] for
scratches and wear, if it must be replaced, replace both
the outer and inner gerotors as a set.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 30-.41-79
Charge Pump Inspection (Cont'd)
Be sure the pump surface (Item 1) [Figure 30-41-79] is

clean and free of gasket material.
Install the drive coupler/inner gerotor in the pump

housing (Item 2) [Figure 30-41-79].
Inspect the inside of the gerotor cover (Item 1) [Figure
3()..41-77] for scratches and foreign material, replace as Figure 30-41-80
needed.
Charge Pump Installation
Figure 30-.41-78
Install the outer gerotor (Item 1) [Figure 30-.41-80] and
Install the key (Item 1) in the drive coupler (Item 2)

[Figure 30-41-78].
Install the inner gerotor (Item 3) and the retaining ring

(Item 4) [Figure 30-41-78] on the drive coupler.
Lubricate the gerotor assembly with clean oiL
T300 Bobcat Loader

Charge Pump Installation (Cont'd)
Install the charge pump cover locating pins (Item 1)

[Figure 30-41-83].
Figure 30-41-84
Install the new O-rings (Item 1) [Figure 30-41-81] on the

gerotor cover.
Figure 30-41-82
Install a new charge pump cover gasket (Item 1) [Figure

30-41-84]
Install the gerotor cover over the gerotor assembly (Item

1) and align the pin in the cover (Item 2) [Figure 30-41
82].
T300 Bobcat L.oader

Charge Pump Installation (Cont'd)
Figure 30-41-85
Press down on the swash plate with the handle of a clean

rubber mallet (Item 1) [Figure 30-41-87J and remove the
side cover.
Figure 30-41-88
Align the charge pump cover on the alignment pins.
Install the six cover bolts (Item 1) [Figure 30-41-85] and
tighten to 26-32 ft.-Ibs. (36-43 Nm) torque.
Disassembly
Figure 30-41-86
Remove the gasket (Item 1) [Figure 30-41-88] from side

cover.
Separate the two hydrostatic pumps. (See Pump

Separation on Page 30-40-18.)
Remove the charge pump. (See Charge Pump Removal

on Page 30-40-23.)
Remove the shaft and shaft seal. (See Shaft Seal And
Shaft Replacement on Page 30-40-19.)
Remove the six side cover bolts (Item 1) [Figure 30-41

86].
T300 Bobcat Loader

Figure 30-41-89
Remove the swash plate needle bearing assembly (Item

1) [Figure 30-41-91]. It may be necessary to rotate the
servo piston, so the bearing can be removed.
Figure 30-41-92
Lift the swash plate (Item 1) and remove cylinder block
(Item 2) [Figure 30-41-89].
Figure 30-41-90
Remove the valve plate timing pin (Item 1) [Figure 30

41-92].
Remove the swash plate (Item 1) [Figure 30-41-90].
T300 Bobcat Loader

Disassembly (Contid)
Figure 30-41-93
Remove the control spool plug (Item 1) [Figure 30-41

95].
Figure 30-41-96
Remove the valve plate (Item 1) [Figure 30-41-93].
Figure 30-41-94
Do Not remove the spring (Item 1) [Figure 30-41-96], as

it is attached to the control spool.
Remove the electrical displacement control from the

Remove the seven mounting bolts from the electrical pump.
displacement control (Item 1) [Figure 30-41-94].
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3D-41-99
Figure 3D-41-97
Remove control spool and spring (Item 1) [Figure 30-41

99].
Figure 30-41-100
Move the control spool and summing link (Item 1)

[Figure 30-41-97] until the summing link disconnects
from the control spool.
Figure 30-41-98
Remove the linkage pivot bolt (Item 1) [Figure 3D-41

100].
Remove the summing link (Item 1) [Figure 30-41-98].
T300 Bobcat loader

Figure 30-41-101
Remove the five servo cover mount bolts (Item 1)

[Figure 30-41-103] from the servo cover that does NOT
have the servo piston neutral adjustment tie bolt.
Remove the cover (Item 2) [Figure 30-41-103] and

Slide the control feedback link (Item 1) toward the servo gasket.
piston and disengage it from the neutral adjustment link
(Item 2) [Figure 30-41-101]. Figure 30-41-104
Remove the control feedback link.
Figure 30-41-102
Remove the servo piston adjustment seal nut (Item 1)

[Figure 30-41-104] and discard.
NOTE: Once a servo adjustment seal nut has been

Remove the neutral adjustment link {Item 1) [Figure 30 removed, it should be discarded and replaced
41-102] from the pump housing. with new, to insure a proper seal.
T300 Bobcat loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3D-41-1 07
Figure 3Q-41-105
Remove the servo cover (Item 1) [Figure 30-41-107]

from the servo piston.
Figure 3Q-41-108
Remove the five servo piston cover mount bolts (Item 1)

[Figure 3Q-41~105].
Figure 30-41-106
Remove the piston seals (Item 1) [Figure 30-41-108]

and O-rings located under the seals, from the servo
piston.
Remove the servo cover and servo piston (Item 1)

[Figure 3D-41-106] from the pump.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3Q-41-111
Figure 3Q-41-109
Remove the three hold down pins (Item 1) and retainer

ring (Item 2) [Figure 30-41-111].
Inspection: Rotating Group
Remove the piston assemblies and slipper retainer (Item

1) [Figure 30-41-109] from the cylinder block.
Figure 3Q-41-110
Remove the ball guide (Item 1) [Figure 3Q-41-110].
T300 Bobcat Loader

Inspection
.~.. Figure 30-41-112
Check the piston slippers (Item 1) [Figure 30-41-114] for

any excess wear or damage.
Check the pistons (Item 2) [Figure 30-41-114] for any

discoloration, due to excessive heat.
Inspect the cylinder block surface, that runs against the
valve plate (Item 1) [Figure 30-41-112] for nicks or burrs. Figure 30-41-115
Figure 30-41-113
Check the pump housing and housing piston bore (Item

1) [Figure 30-41-115] for piston seal fragments,
Check the cylinder bores (Item 1) [Figure 30-41-113] for scratches or damage.
grooves or scratches.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 30-41·118
Inspection (Cont'd)
Figure 30-41-116
Check the swash plate surface (Item 1) [Figure 30-41

118] for scratches or damage.
Check the swash plate bearing surface (Item 2) [Figure

30-41-1181 for wear.
Check the surface of the servo piston (Item 1) [Figure
30-41-116] for scratches or damage. Figure 30-41-119
Figure 30-41-117
Check the swash plate needle bearing (Item 1) [Figure

30-41-1191 and replace as needed, as this bearing is a
Check the valve plate for wear. Run a finger nail over the serviceable part.
diameter of the sealing land surface (Item 1) [Figure 30
41-117]. It should be free of deep groves.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3Q..41-122
Inspection (Cont'd)
Figure 3Q..41-120
Check the control spool and spring (Item 1) [Figure 3Q..

41-122] for wear and replace as needed.
Figure 3Q..41-123
Check the pump housing swash plate needle bearing

(Item 1) [Figure 3Q..41-120] for wear. If this bearing
needs to be changed, the complete pump housing must
be replaced, as the bearing is a non-serviceable part.
Figure 30-41-121
Check the summing link (Item 1) [Figure 3Q..41-123] for

Check the pump side cover swash plate needle bearing

(Item 1) [Figure 3Q..41-121] for wear. If this bearing
needs to be changed, the complete pump side cover
must be replaced, as the bearing is a non-serviceable
part.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3D-41-126
Inspection (Cont'd)
Figure 30-41-124
Check the neutral adjustment link (Item 1) [Figure 30-41

126] for wear and replace as needed.
Figure 3D-41-127
Check the linkage pivot bolt (Item 1) [Figure 3D-41-124]

for wear and replace as needed.
Figure 30-41-125
Check the complete linkage assembly for wear [Figure

30-41-127].
Check the control feedback link (Item 1) [Figure 30-41

125] for wear and replace as needed.
T300 Bobcat Loader

Assembly
Figure 30-41-128
Install a new O-ring (Item 1) [Figure 30-41-129] and new

piston ring (Item 2) [Figure 30-41-129] on the tie bolt end
of the servo piston (Item 1) [Figure 30-41-130].
Lubricate the piston ring with a liberal amount of

Position the pump housing so the charge pump face is hydraulic oil.
pointing downward [Figure 30-41-128].
Figure 30-41-131
Figure 30-41-129
Install the servo piston in the corresponding housing bore

in the pump housing [Figure 30-41-131].
Install the non-tie bolt end of the servo piston into the
housing first [Figure 30-41-131].
Be sure the cavity for the servo piston/swash plate

needle bearing (Item 1) [Figure 30-41-131] faces the
center of the housing.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Install a new servo cover gasket (Item 1) [Figure 3Q..41
CONTROL) (SJC) (CONT'D) 133].
Assembly (Cont'd) Figure 3()"41-134
Fig ure 3Q..41-132
Spin the servo cover down as far as possible and slide

the piston back in the housing so the servo cover is
Push the servo piston through the housing far enough holding the gasket against the housing [Figure 3()"41
that the other O-ring and piston seal may be installed 134].
(Item 1) [Figure 30-41-132].
Install the five servo cover mount bolts and finger tighten.
NOTE: Do not let the tie bolt end of the piston ring
pass completely through its bore. This will Figure 3Q..41·135
cause damage to the new piston rings earlier
installed.
Install the new O-ring and piston ring.
Lubricate the piston ring with a liberal amount of

hydraulic oil.
Figure 3Q..41-133
Install the second servo cover gasket and cover. Install

the five mount bolts (Item 1) [Figure 30-41-135] and
tighten to 11-13 ft.-Ibs. 15-17,5 Nm) torque.
Push the servo piston back through the bore so the tie
bolt sticks back out of the housing and the piston is
almost flush with the housing [Figure 3Q..41·133].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-41-136
Install the control spool and spring (Item 1) [Figure 30

41-138] into the pump housing.
Figure 30-41-139
Tighten the tie bolt end, mount bolts (Item 1) [Figure 30
41-136] to 11-13 ft.-Ibs. 15-17,5 Nm) torque.
Install a new adjustment seal nut (Item 2) [Figure 30-41

136] and tighten until the sealing face touches the servo
cover.
NOTE: The pump neutral adjustment must be made

to the pump after it is installed in the loader.
(See Pump Neutral Adjustment on Page 30-40
48.)
Figure 30-41-137
Install the center pin on the control feedback link (Item 1)

into the bore in the neutral adjustment link (Item 2)
[Figure 30-41-139].
Rotate the pump housing so that the control face is

accessible [Figure 30-41-137].
T300 Bobcat loader

Assembly (Cont'd)
Figure 30-41-140
The neutral adjustment link (Item 1) should mate and

engage the neutral adjustment screw (Item 2), and both
links should align with the pivot screw hole (Item 3)
[Figure 30-41-142].
Figure 30-41-141 Figure 30-41-143
Install the end of the feedback link containing the hole Install the linkage pivot screw (Item 1) [Figure 30-41
(Item 1) [Figure 30-41-140] into the servo piston slot 143] and tighten to 6-11 ft.-Ibs. (8-15 Nm) torque.
(Item 2) [Figure 30-41-141].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-41-144
Shift the control spool to the center of the housing until

the summing link pin (Item 1) [Figure 30-41-146] is
located in the center.
Figure 3Q..41-147
Install the summing link (Item 1) [Figure 30-41-144] on to
the feedback link pin.
Figure 3Q..41-145
Install a new gasket (Item 1) [Figure 30-41-147] on the

pump housing controller face.
Move the control spool (Item 1) until the summing link

(Item 2) [Figure 30-41-145] lines up with the flat spot on
the control spool.
T300 Bobcat Loader

HYDROSTATIC PUMP (SELECTABLE JOYSTICK Figure 3G-41-150
Assembly (Cont'd)
Figure 3G-41-148
Install the control spool bore plug (Item 1) [Figure 30-41

150] and tighten to 30-70 ft.-Ibs (41-94 Nm) torque.
Figure 30-41-151
Install the control module on the pump housing.
NOTE: The pin on the summing link (Item 1) must

engage the bore (Item 2) [Figure 3G-41-148] on
the control module for proper control
operation.
Figure 30-41-149
Install the valve plate timing pin (Item 1) [Figure 30-41

151] and allow it to stick out roughly 1116 Inch, (1,588
mm) beyond the interface of the pump housing side
cover.
Install the seven controller mount bolts (Item 1) [Figure

3G-41-149] and tighten to 11-13 ft.-Ibs. (15-17.5 Nm)
torque.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-41-152
Install the swash plate needle bearing (Item 1) [Figure

30-41-154] on the swash plate, so the letters on the
bearing face the swash plate.
Figure 30-41-155
Install the pump valve plate (Item 1) and engage the
valve plate timing pin (Item 2) [Figure 30-41-152].
Lubricate the top surface of the valve plate with a coating

of hydraulic fluid.
Figure 30-41-153
Install the swash plate and needle bearing into the servo
piston cavity (Item 1) [Figure 30-41-155].
Be sure the servo piston cavity (Item 1) [Figure 30-41

153] is facing the center of the pump.
T300 Bobcat Loader

CONTROL) (SJC) (CONT' D)
Assembly (Cont'd)
Figure 30-41·156
Install the ball guide (Item 1) [Figure 30-41-158] on the

hold down pins.
Figure 30-41-159
Ughtly coat all parts with hydraulic oil, before installing
the cylinder block.
Place the retainer ring (Item 1) [Figure 30-41·156] in the

cylinder block, so that it sits approximately 1/8 inch
(3,175 mm) below the surface.
Figure 30-41·157
Install the slipper retainer, containing the slippers and

pistons [Figure 30-41-159].
Apply a liberal amount of hydraulic oil to the top and

bottom of the slippers and cylinder block.
Install the three hold down pins (Item 1) [Figure 30·41·

157], making sure they are setting squarely in the
grooves.
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-41-160
Install a new gasket (Item 1) [Figure 30-41-162] on the

side cover.
Figure 30-41-163
Figure 30-41-161
Press down on the swash plate, with a clean rubber

mallet.
Lift the end of the swash plate (Item 1) [Figure 30-41
160] and insert the cylinder block assembly (Item 1) Install the side cover/swash plate bearing assembly (Item
[Figure 30-41-161]. 1) [Figure 30-41-163] into the pump housing.
Visually center the cylinder block assembly over the
valve plate [Figure 30-41-161].
T300 Bobcat Loader

Assembly (Cont'd)
Figure 30-41-164
The pump neutral adjustment sets the position of the

servo piston and pump swash plate relative to the
controlling mechanism.

Align the holes and the gasket, and install the six 01.)
mounting bolts (Item 1) [Figure 30-41-164] and tighten to
11-13 ft.-Ibs (15-17,5) Nm torque. Raise the lift arms, and install an approved lift arm
Install the shaft assembly into the pump housing. (See
Shaft Seal And Shaft Installation on Page 30-40-21 .) Raise the operator cab. (See Contents Page 10-01.)
Install the charge pump. (See Charge Pump Removal on Connect the remote start tool. (See Contents Page 10
Page 30-40-23.) 01.)
Pump Neutral Adjustment Connect a hydraulic hose between port M4 (Item 1)

[Figure 30-41-165] on the back side of the hydrostatic
Figure 30-41-165 pump, and port M5 (Item 1) [Figure 30-41-166] on the
front side of the hydrostatic pump, to equalize the
pressures on both ends of the servo piston.
T300 Bobcat Loader

Pump Neutral Adjustment (Cont'd)
Figure 30-41-167
Loosen the pump neutral adjustment lock nut (Item 1)

[Figure 30-41-169].
Start the loader using the remote start tool and run at an
idle.
M1 port on the front side of the pump, and install a 7500 Figure 30-41-170
PSI pressure gauge.
Figure 30-41-168
Turn the adjustment screw (Item 1) [Figure 30-41-170]

clockwise, until one of the gauges registers an increase
in system pressure. Mark the position of the adjustment
Remove the plug (Item 1) [Figure 30-41-168] from the screw.
M2 port on the front side of the pump, and install a 7500
PSI pressure gauge.
T300 Bobcat Loader

Pump Neutral Adjustment (Cont'd)
Figure 30-41-171
While holding the adjustment screw (Item 1) in position,

tighten the seal lock nut (Item 2) [Figure 30-41-173] to
21-37 ft.-Ibs. (28-51 Nm) torque.
Shut loader OFF.

counterclockwise, until the other gauge registers an Remove the hydraulic hose from the M4 and M5 ports on
increase in system pressure. Mark the position of the the pump. Install the plugs and tighten.
adjustment screw.
Remove the pressure gauges from the M1 and M2 ports
Figure 30-41-172 on the pump. Install the plugs and tighten.
NOTE: This pump is equipped with an EDC

Controller. The Controller Neutral Adjustment
procedure must be performed, before running
the loader. (See Pump Controller Neutral
Adjustment on Page 30-40-51.)

clockwise, to a position halfway between the recorded
positions. The pressure gauges should read equal
pressures.
T300 Bobcat Loader

Pump Controller Neutral Adjustment
.~. Figure 30-41·174
Remove the M4 plug (Item 1) [Figure 30-41-175] and

install a 500 PSI pressure gauge.
Figure 30-41-176
The pump controller neutral adjustment, aligns the pump

swash plate and the control spool so that a zero angle
control setting provides a zero degree swash plate
setting. This adjustment should be performed whenever
any part of the control or swash plate mechanisms are
adjusted or removed or after the pump neutral setting is
adjusted.

01.)
Raise the lift arms, and install an approved lift arm

Connect the remote start tool. (See Contents Page 10 Remove the M5 plug (Item 1) [Figure 30-41-176] and
01.) install a 500 PSI pressure gauge.
Disconnect the pump controllers (Item 1) [Figure 3041·

174] from the loader wiring harness.
T300 Bobcat Loader

Pump Controller Neutral Adjustment (Cont'd)
Figure 30-41-177

counterclockwise, until the other gauge registers an
increase in system pressure. Mark the position of the
adjustment screw.
Loosen the control spool neutral adjustment seal lock nut Figure 30-41-180
(Item 1) [Figure 30-41-177].
Start the loader using the remote start tool and run at an
idle.
Figure 30-41-178

clockwise, to a position halfway between the recorded
positions. The pressure gauges should read equal
pressures.

clockwise, until one of the gauges registers an increase
in system pressure. Mark the position of the adjustment
screw.
T300 Bobcat Loader

CONTROL) (SJC) (CO NT' D)
Pump Controller Neutral Adjustment (Cont'd)
Figure 30-41-181
While holding the adjustment screw (Item 1) in position,

tighten the seal lock nut (Item 2) [Figure 30-41-181] to
10-18 ft.-Ibs. (14-24 Nm) torque.
Shut loader OFF.
Remove the pressure gauges from the M4 and M5 ports

on the pump. Install the plugs and tighten.
Connect the pump controller wire connector to the loader

wiring harness.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

DRIVE BELT Adjustment
Shield Removal And Installation Figure 30-50-3
Figure 30-50-1
The drive belt idler arm stop is located on the left side of
the engine block.
Stop the engine.
Remove the engine air cleaner. (See Contents Page 70

Open the rear door.
01.)
There are three belt shield holddown clips.

Loosen the bolt (Item 1) and slide the stop (Item 2)
[Figure 30-50-3] against the idler arm. Tighten the bolt.
Remove the three belt shield holddown clips (Item 1)
[Figure 30-50-1].
There is no adjustment for the spring, just make sure the
spring bolt (Item 3) [Figure 30-50-3] is tight.
Figure 30-50-2
Replacement

01.)
Loosen the stop mounting bolt (Item 1) [Figure 30-50-3].
Loosen the spring tension bolt (Item 3) [Figure 30-50-3].
Remove the belt shield (Item 1) [Figure 30-50-2] from

the drive belt housing.
T300 Bobcat Loader

DRIVE BELT (CONT'D) Tensioner Pulley Removal And Installation
Replacement (Cont'd) Figure 30-50-6
Figure 30-50-4
Remove the be!t shield. (See Shield Removal And

Installation on Page 30-50-1.)
Remove the fan drive belt from the tension pulley (Item 1)
[Figure 30-50-4]. Remove the engine air cleaner. (See Contents Page 70
01.)
Figure 30-50-5
Remove the stop mounting bolt (!tem 1) [Figure 30-50
6].
Remove the stop (Item 2) [Figure 30-50-6].
Remove the drive belt from the hydrostatic pump pulley

and flywheel pulley [Figure 30-50-5].
Remove the drive belt [Figure 30-50-5].
Remove the spring tension bolt (Item 1) [Figure 30-50

7].
T300 Bobcat Loader

DRIVE BELT (CONTI D) Figure 30-50-10
Tensioner Pulley Removal And Installation (Cont1d)
Figure 30-50-8
Remove the pulley/arm assembly (Item 1) [Figure 30-50

10] from the engine housing.
Remove the arm bushing (Item 2) [Figure 30-50-10].

Remove the end cap (Item 1) [Figure 30-50-8] from the Check for wear and replace as needed.
tension pulley arm.
Figure 30-50-11
Figure 30-50-9
Check the arm seal (Item 1) [Figure 30-50-11]. Replace

Remove the mounting bolt (Item 1) [Figure 30-50-9] from the seal as needed.
the tension pulley arm.
T300 Bobcat Loader

DRIVE BELT (CONTI D) Tensioner Pulley Tension Spring
Tensioner Pulley Removal And Installation (ContId) Figure 30-50-14
Figure 30-50-12
Remove the base end bolt (Item 1) [Figure 30-50-14]

from the spring block.
Remove the pulley mounting bolt [Figure 30-50-12].
Remove the tension spring from the engine housing.
Figure 30-50-13
Figure 30-50-15
Disassembly the pulley and bearings as shown in figure

[Figure 30-50-13]. Remove the end block (Item 1) [Figure 30-50-15] (both
ends) from the spring.
Check the parts for wear and replace as needed.
Check the spring for wear and etc. Replace the spring as
needed.
Check the spring end blocks for wear and replace as

needed.
T300 Bobcat Loader

OIL COOLER (SEAL TO CONNECT) (STC) Figure 30~60-2
Hydraulic Oil Cooler Removal and Installation
IMPORTANT

damage the system.
1-2003-0888
Figure 30-60-1
Install tool MEL1613 (Item 1) [Figure 30-60-2] to the

outside of the rubber sleeve.
Slide the rubber sleeve in toward the radiator.
Figure 30-60-3
Raise and remove the rear grill.
Drain the coolant from the radiator and remove the

radiator coolant tank.
Remove the two radiator coolant tank mount bolts (Item

The connector will release from the radiator [Figure 30
1) [Figure 30-60-1].
60-3].
Remove the mount from the loader.

Repeat the procedure for the other hose and fitting on the
cooler.
NOTE: When installing the cooler hoses, the fittings

should make a clicking sound when pushed
together.
T300 Bobcat Loader

OIL COOLER (SEAL TO CONNECT) (STC) (CONT'D)
Hydraulic Oil Cooler Removal and Installation

(Cont'd)
Remove the clip (Item 1) [Figure 30-60·4]. (Both sides.)
Lift the oil cooler from the mount and remove it from the
loader.
T300 Bobcat Loader

DRIVE SYSTEM
BRAKE .......................................... 40-10-1
Block Disassembly And Assembly ................... 40-10-2
Block Removal And Installation ..................... 40-10-1
Switch Operated Parking Brake .............. : .. : ... 40';10-1
DRIVE COMPONENTS .............................. 40-20-1
Track Adjustment ................................ 40-20-2
Track Checking ................................. 40-20-1
Track Damage Identification ...................... 40-20-22
Track Housing Removal And Installation ............. 40-20-21
Track Idler (Front) Assembly ...................... 40-20-10

DRIVE
Track Idler (Front) Disassembly ..................... 40-20-9
SYSTEM
Track Idler (Front) End Play Specifications ............ 40-20-5
Track Idler (Front) Parts Identification ................ 40-20-8
Track Idler (Front) Removal And Installation ........... 40-20-5
Track Idler (Rear) Assembly ...................... 40-20-16
Track Idler (Rear) Disassembly .................... 40-20-14
Track Idler (Rear) End Play Specifications ........... 40-20-13
Track Idler (Rear) Parts Identification ............... 40-20-13
Track Idler (Rear) Removal And Installation .......... 40-20-13
Track Removal And Installation ..................... 40-20-3
Track Roller Assembly ........................... 40-20-19
Track Roller Assembly End Play Specifications ........ 40-20-17
Track Roller Disassembly ........................ 40-20-18
Track Roller Parts Identification .................... 40-20-17
Track Roller Removal And Installation ............... 40-20-17

T300 Bobcat Loader

40-01 Service Manual
o ca ®
T300 Bobcat Loader

BRAKE Figure 40-10-2
Switch Operated Parking Brake
Figure 40-10-1
Disconnect the electrical wire harness connector (Item 1)

[Figure 40-10-2].
Mark the hydraulic hoses on the brake block for proper

The parking brake switch in the front panel (Item 1) installation.
[Figure 40-10-1] replaced the pedal parking brake. (See
Page 60-01 Instrument Panel For Front Accessory Panel Figure 40-10-3
Removal.) ~~------~----------~
Block Removal And Installation
A DANGER
AVOID DEATH
A WARNING
At the right side fender remove the two mount bolts (Item
Never work on a machine with the lift arms up unless 1) [Figure 40-10-3] from the lift arm by-pass valve/brake
the lift arms are secured by an approved lift arm valve mount bracket.
support device can allow the lift arms or attachment Move the bracket and brake valve to access the hoses.
W-2059-0598
Remove the lift arm bycpass valve. (See Contents Page

20-01.)
T300 Bobcat Loader

BRAKE (CONT'D) Figure 40-10-6
Block Removal And Installation (Cont'd)
Figure 40-10-4
Remove the solenoid nut (Item 1) and solenoid coil (Item

2) [Figure 40-10-6].
Installation: Tighten the solenoid nut 48-60 in.-Ibs. (5,4

Mark the hydraulic hoses for proper installation.
6,8 Nm) torque.
Remove the four hydraulic hoses (Item 1) [Figure 40-10 Remove the solenoid valve (Item 3) [Figure 40-10-6]
4] that go from the brake block to the brakes at the
from the block.
hydrostatic motors.
Figure 40-10-7
Remove the brake block and mount from the loader.
Block Disassembly And Assembly
Figure 40-10-5
Inspect the O-rings and back-up washer on the solenoid

valve and replace as needed [Figure 40-10-7].
Check the screens (Item 1) [Figure 40-10-7] and clean

with solvent.
Assembly. Tighten the solenoid valve to 16-20 ft.-Ibs.

Loosen the electrical brake solenoid nut (Item 1) [Figure (21,7-27,1 Nm) torque.
40-10-5].
Assembly. Tighten the solenoids nut to 9-12 in.-Ibs.

(1,02-1,36 Nm) torque.
T300 Bobcat Loader

DRIVE COMPONENTS Figure 40-20-3
Track Checking
Figure 40-20-1
Track
1/2-5/8" Roller
(¥-16 mm) 1
-~~r=="'=;':::::::::'~ f\--.. . . J
'"_ ~
Track . ------~P"!'_1"!'38"!!.1~OA---4
DO NOT put your fingers into the pinch points between

the track and the roller. Use a 1/2 to 5/8 inch bolt, dowel
or block to check the gap [Figure 40-20-2] & [Figure 40
20-3].
Track tension is important for good performance and to
prevent the tracks from derailing.
NOTE: The wear of track rollers vary with the working

conditions and different types of soil A WARNING
conditions.
Park the loader on a level surface. Keep fingers and hands out of pinch points when
checking the track tension.
W-2142-01S9
Raise one side of the loader and put jackstands at the
front and rear of the loader frame so that the track is
about 3 inches (76 mm) off the ground [Figure 40-20-1].
Lower the loader to the jackstands. Be sure the
jackstands do not touch the tracks.
Measure the track sag at either middle track roller (Item

1) [Figure 40-20-1].
Figure 40-20-2
T300 Bobcat Loader

DRIVE COMPONENTS (CONTD) Figure 40-20-6
Track Adjustment
Figure 40-20-4
Figure 40-20-7
procedure:
MEL1560- Bleed Tool [Figure 40-20-4].
NOTE: It is recommended to catch the excess grease

and dispose of it in an environmentally safe
way.
Figure 40-20-5
To increase the track tension, add grease to the

adjustment fitting (Item 1)· [Figure 40-20-6], using a
grease gun as shown in [Figure 40-20-7]. (See Page 40
20-1 for proper track tension.)
NOTE: Do not loosen the adjustment fitting (Item 1)

[Figure 40-20-6] while there is tension on the
tracks.
To decrease the track tension, loosen the bleed fitting

(Item 2) [Figure 40-20-6], a small amount of grease will
come out of the bleed hole.
NOTE: The track tension cylinder is under pressure.

Use care when loosening the bleed fitting, and
Loosen the access cover bolts (Item 1) [Figure 40-20-5] use bleed tool (MEL1560).
and turn the access cover down.
T300 Bobcat Loader

Track Removal And Installation
Figure 40-20-8
Pivot the covers downward [Figure 40·20-10].
Loosen the cover mount bolt (Item 1) [Figure 40-20-10]

so it is flush with the metal on the track frame.
procedure:
Figure 40-20-11
MEL 1560- Bleed Tool [Figure 40-20-8].
NOTE: When the loader is on jack stands be sure the

bottom of the track clears the floor by at least
3 inches (76 mm).
Figure 40-20-9
Install the MEL1560 tool on the bleed fitting [Figure 40

20-11 ].
Be sure the collar (Item 1) [Figure 40-20-11] is

positioned behind the track housing plate.
Loosen the four mount bolts (Item 1) [Figure 40-20-9]

from the covers.
T300 Bobcat Loader

4()"'2()"'3 Service Manual
DRIVE COMPONENTS (CONT'D) Figure 40-20-13
Track Removal And Installation (Cont'd)
Figure 40-20-12
With a chain hoist, lift on the track moving the front idler
assembly toward the rear of the track assembly until all
track tension has been released [Figure 40-20-13].
Pivot the track cover (Item 1) against the MEL tool and Figure 40-20-14
lock the mount bolt (Item 2) [Figure 40-20-12].
Give the MEL tool/bleed fitting a 1/4 turn,

counterclockwise to release the pressure from the spring
assembly.
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,

grease, etc. must be deposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on· the ground
must be cleaned in a specific manner. See local, state
and federal regulations for the correct disposal.
1-2067·0499 With pry bars, pry the track up and over the front idler
[Figure 40-20-14].
Turn the MEL tool/bleed fitting one more complete turn
counterclockwise. Completely remove the track from the front track
assembly.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Idler (Front) End Play Specifications
Track Removal And Installation (Cont'd) Lift and block the loader. (See Contents Page 10-01.)
Figure 40-20-15 Remove the track. (See Track Removal And Installation
on Page 40-20-3.)
Attach a dial indicator to the track housing frame and

measure the front idler end play. The specifications are
as follows:
Min:.006
Nominal:.027
Max:.048
Track Idler (Front) Removal And Installation
Remove the track. (See Track Removal And Installation
on Page 40-20-3.)
With a chain hoist or arm hoist lift the track clear of the Install a chain hoist on the front idler.
drive sprocket and remove the track from the loader

[Figure 40-20-15]. Figure 40-20-16
To install the rubber track:
Completely retracted the front idler/spring assembly.
Put the track over the rear drive sprocket lugs.
Put the track over the rear idler.
Slide the track under the rollers.
Put the track on the front idler wheel.
Adjust the track to the proper tension. (See Track

Checking on Page 40-20-1.)
NOTE: The grease cylinder must be completely

retracted against the spring assembly block Slide the front track idler out of the track frame [Figure
before adding grease, to prevent air from 40-20-16].
being trapped in the grease cylinder.
NOTE: The short side of the block (Item 1) [Figure 40
20-16] is toward the bottom of the track
housing for installation.
T300 Bobcat Loader

Track Idler (Front) Removal And Installation (Cont'd)
Figure 40-20-17
Remove the track tensioner [Figure 40-20-19] from the

track housing.
Figure 40-20-20
Installation: Make sure the tabs (Item 1) [Figure 4()"20
17] engage the holes (Item 2) [Figure 40-20-17] and
(Item 1) [Figure 40-20-19] on the track tensioner block.
Figure 40-20-18
NO"rE: When installing the track tensioner, make

sure the grease fitting holes and alignment
bolt (Item 1) [Figure 4()"2()"20] are pointed to
the outside of the track frame.
Remove the grease fitting (Item 1) and bleed fitting (Item

2) [Figure 40-20-18], to prevent damage during removal. A WARNING
~;;;
• Spring loaded components under
high pressure can cause serious
injury or death.
• Do not take the coil spring
assembly apart.
6726915
T300 Bobcat Loader

Track Idler (Front) Removal And Installation (Cont'd)
DO NOT DISASSEMBLE OR REPAIR THE COIL

SPRING ASSEMBLY. THE COMPRESSION FORCE OF
THE SPRING EXCEEDS 10,000 LBS.
Remove the cylinder (Item 1) [Figure 40-20-21] from the The coil spring assembly (Item 1) [Figure 40-20-23] is
shaft. only sold as a complete unit from Bobcat Parts.
Figure 40-20-22
Remove the seal (Item 1), O-ring (Item 2), and back-up
ring {Item 3) [Figure 40-20-22] from the cylinder.
Installation: Apply oil to the O-ring, back-up ring and

seal before installation.
NOTE: The grease cylinder (Item 1) must be

completely retracted against the spring
assembly block (Item 2) [Figure 40-20-21]
before adding grease, to prevent air from
being trapped in the grease cylinder.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D)
Track Idler (Front) Parts Identification
1 2
1 8 1
1 3 4 5
fn1 1
-fr-~--O--({D--
1 1
1
I
1. Block
2. Idler
3. Seal
4. Snap Ring
5. Bearing
6. Roll Pin
7. Axle
8. Cover
PE1221
T300 Bobcat Loader

Track Idler (Front) Disassembly
Figure 40-20-24
Remove the seal (Item 1) [Figure 40-20-26] using a

screwdriver. (Both sides of the idler.)
Figure 40-20-27
Drive the roll pin (Item 1) [Figure 40-20-24] into the
block. Remove the roll pin. (Both sides of the idler.)
Remove the block (Item 2) [Figure 40-20-24] from the

axle shaft. (Both sides of the idler.)
Figure 40-20-25
Remove the snap ring (Item 1) [Figure 40-20-27]. (Both

sides of the idler.)
Remove the seal cover (Item 1) [Figure 40-20-25] from

the idler. (Both sides of the idler.)
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Idler (Front) Assembly
Track Idler (Front) Disassembly (Cont'd) Figure 40-20-30
Figure 40-20-28
Press a new bearing into the idler [Figure 40-20-30].
In a press, press the idler axle shaft (Item 1) [Figure 40 Figure 40-20-31
20-28] and one bearing from the idler.
Remove the bearing from the axle shaft.
Check axle shaft for wear and replace if needed.
Figure 40-20-29
Install a snap ring (Item 1) [Figure 40-20-31] to retain the

bearing.
Install the axle shaft (Item 2) [Figure 40-20-31] into the

bearing from the opposite side of the idler.
Turn the idler over and press the other bearing out, using
a bearing driver tool [Figure 40-20-29].
T300 Bobcat Loader

Track Idler (Front)Assembly (Cont'd)
Figure 40-20-32
With a seal driver, install the seal (Item 1) [Figure 40-20

34] into the idler. (Both sides.)
NOTE: The seals must be installed,so they are seated

Place the idler, bearing, and axle shaft assembly in a against the hub of the idler without distorting
press. the seal surface.
Using a bearing driver tool, press a new bearing over the Figure 40-20-35
axle shaft into the front idler [Figure 40-20-32].
Figure 40-20-33
Install the seal cover (Item 1) [Figure 40-20-36] on the

idler axle shaft. (Both sides of the idler.)
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D)
Track Idler (Front)Assembly (Cont'd)
Figure 40~20-36
Install the block (Item 1) on the idler axle shaft and drive
the roll pin (Item 2) [Figure 4O~20-36] through the axle
shaft. (Both sides of the idler.)
The two blocks must point in the same direction.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Idler (Rear) Removal And Installation
Track Idler (Rear) End Play Specifications Remove the track. (See Track Removal And Installation
on Page 40-20-3.)
Figure 40-20-37
on Page 40-20-3.)

measure the rear idler end play. The specifications are as
follows:
Min:.006
Nominal:.027
Max:.048
Remove the rear idler from the loader.
Installation: Align the square sides of the idler shaft
(Item 2) with the notches in the track housing (Item 3)

[Figure 40-20-37].
Align the holes in the frame with the holes in the shaft.
Track Idler (Rear) Parts Identification Install the bolts and tighten to 300-330 ft.-Ibs. (406,8
443,5 Nm) torque.
1 2
I I 3 4
I
~--/i)--~---~- ___ l
I
I
I
r--_ I
I -- I
TRACK IDLER (Rear) I
I -- I
I
I
I
--- --- I
I
----.J
1. Cover : 6
2. Seal I I 4 3
3. Snap Ring L___ ~ I I 2 1
4. Bearing
~----((D----O I I
5. Idler
6. Axle ---f--(j
PE1569
T300 Bobcat Loader

Track Idler (Rear) Disassembly
Remove the snap ring (Item 1) [Figure 40-20-40]. (Both

sides of the rear idler.)
Figure 40-20-41
the rear idler. (Both sides of the rear idler.)
Figure 40-20-39
In a press, press the axle shaft and one bearing from the
rear idler [Figure 40-20-41].
Remove seal (Item 1) [Figure 40-20-39]. (Both sides of

the rear idler.)
T300 Bobcat Loader

Track Idler (Rear) Disassembly (Cont'd)
Figure 40-20-42
Install a snap ring (Item 1) [Figure 40-20-44].
Install the axle shaft (Item 2) [Figure 40-20-44] into the

idler from the opposite side.
Turn the rear idler over and press the old bearing out
[Figure 40-20-42]. Figure 40-20-45
Check the idler and replace as needed.
Figure 40-20-43
Place the idle, bearing and axle shaft assembly in a

press.
Press a new bearing (Item 1) [Figure 40-20-45] over the

Install a new bearing into the rear idler using a press and axle shaft into the rear idler.
bearing driver tool [Figure 40-20-43].
T300 Bobcat Loader

Track Idler (Rear) Assembly
Figure 40-20-46
Install the seal cover (Item 1) [Figure 40-20-46].
Install the rear idler assembly in the track housing and

install the two mount bolts.
Install a snap ring (Item 1) [Figure 40-20-46].
Figure 40-20-47

47] in the rear idler. (Both sides of the rear idler.)
NOTE: The seals must be installed,so they are seated

against the hub of the idler without distorting
the seal surface.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Track Roller Removal And Installation
Track Roller Assembly End Play Specifications Lift and block the loader. (See Contents Page 10-01.)
Lift and block the loader. (See Contents Page 10-01.) Remove the track from the loader. (See Track Removal
And Installation on Page 40-20-3.)
on Page 40-20-3.) Figure 40-20-49

measure the track roller end play. The specifications are
as follows:
Min:.006
Nominal:.027
Max:.048

roller shaft. (Both ends of the roller shaft.)
Installation: Tighten the nuts to 300-330 ft.-Ibs. (406,8

443,5 Nm) torque.
Remove the roller from the track assembly.
Track Roller Parts Identification
1
12 5
I 3 4
([J-~-b--rlD--
TRACK IDLER
1. Cover
2. Seal I
I
3. Snap Ring I 6
4. Bearing
: I 4 3 1
C_--~--~--~t_C6
5. Roller
6. Axle
PE1570
T300 Bobcat Loader

DRIVE COMPONENTS (CONTO) Figure 40-20-52
Track Roller Disassembly
Figure 40-20-50

the roller. (Both sides of the roller.)
Figure 40-20-53
the roller.
Figure 40-20-51
Place the mounting nut (Item 1) [Figure 40-20-53] on the

shaft.
With a press, press the axle shaft and one bearing from
Remove the seal from the roller (Item 1) [Figure 40-20 the roller [Figure 40-20-53].
51]. (Both sides of the roller.)
T300 Bobcat Loader

Track Roller Disassembly (Cont'd)
Figure 40-20-54
Install a new snap ring (Item 1) [Figure 40-20-56] into

the roller.
Install the axle shaft into the bearing from the opposite
Turn the roller to the opposite end. side [Figure 40-20-56].
With a bearing driver tool press the remaining bearing out Figure 40-20-57
of the roller [Figure 40-20-54].
Track Roller Assembly
Figure 40-20-55
Set in press with axle shaft up [Figure 40-20-57].
Check the roller for wear and replace as needed.
Press a new bearing into the roller [Figure 40-20-55].
T300 Bobcat Loader

Track Roller Assembly (Cont'd)
Figure 40-20-58
Figure 40-20-61
Install a new bearing (Item 1) [Figure 40-20-58] over the

axle shaft.
Figure 40-20-59

61] into the roller. (Both sides of the roller.)
NOTE: The seals must be installed, so they are

seated against the hub of the roller without
With a bearing driver tool and a press, press a new distorting the seal surface. [Figure 40-20-61]
bearing into the roller [Figure 40-20-59].
Install the seal cover on the roller. (Both sides of the
roller.)
Install the roller assembly in the track housing.
T300 Bobcat Loader

Track Housing Removal And Installation
Figure 40-20-62
At the rear of the loader remove the two mount bolts

(Item 1) [Figure 40-20-63].
Figure 40-20-64
NOTE: Position the jackstand (Item 1) [Figure 40-20

62] at the front of the loader to allow for track
housing removal.
Remove the track from the loader. (See Track Removal

Remove the hydrostatic motor from the track housing.

Support the track housing.

62] from the track housing mount plate. (At the front and
rear of the loader.)
64].
Remove the track housing from the loader.
Installation: Tighten the twelve mounting bolts to 330 ft.

T300 Bobcat Loader

Track Damage Identification
Figure 40·20-65
PI-13035
Causes of the damage:
When applied to rubber tracks under the following

circumstances, tension in excess of the breaking strength
Figure 40-20-66 of the embedded steel cords causes steel cords to be
cut:
When the rubber track is detracting, the idler or

sprocket rides on the projections of the embedded
metal [Figure 40-20-67].
When the rubber track is detracted, projections of

rubber tracks get stuck between the frame of the
undercarriage.
The rubber track is clogged with stones or foreign

obstacles.
Furthermore when moisture. invades through a cut on

the lug side' rubber surf~ce, the embedded steel cords
will corrode. The deterioration of the design strength may
lead to the breaking off of the steel cords.
Cutting Of Steel Cords
Prevention:
The following pages show photos and illustrations of
track damage and the probable cause of the damage. It The following preventions should be taken to minimize
is intended to be used for identifying the reason for track the risk of this damage:
damage and how to avoid future track damage.
Periodical checking on site of the recommended track
Damage: tension. (See Track Checking on Page 40-20-1.)
Embedded steel cords are cut off [Figure 40-20-65] Avoiding quick turns on bumpy and rocky fields.
& [Figure 40-20-66].
Drive carefully to avoid having stones and other
Replacement: articles clog the rubber tracks.
Replacement is required [Figure 40-20-65] & [Figure Driving over sharp objects should be avoided. If this
40-2Q..66].
is impossible, do not make turns while driving over
sharp objects.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Rubber tracks are driven with an extraordinary heavy
load on them.
Track Damage Identification (Cont'd)
Rubber tracks are used on sandy fields.
Figure 40-20-68
Prevention:
As long as rubber tracks are used under normal

operating conditions, abnormal abrasion is unlikely to
occur. The level of abrasion should be carefully checked
when the machines are used for dozing which generate a
heavy load for rubber tracks, and when they are operated
under a sandy field condition for a long time.
Figure 40·20-70
Abrasion Of Embedded Metals
Damage:
In proportion to the service time, embedded metals

will gradually wear away by friction [Figure 40-20-68].
Figure 40-20-69
Separation Of Embedded Metals
Abrasion Damage:
Extraordinary outer forces applied to embedded

metals cause their separation from the rubber track's
body [Figure 40-20-70].
Replacement:
Even a partial separation of embedded metals

D D1 = 0.67D
requires replacement of the track.
PI-13037
Replacement:
Replacement is required when the width of the

embedded metals (01) becomes 67% of their original
width (D) [Figure 40-20-69].
When the track rollers, sprockets and idler gears roll over
the embedded metals, abrasion of embedded metals is
inevitable. The following cases sometimes accelerate
their abrasion:
T300 Bobcat Loader

Figure 40-20-71
Idler
Rubber
track
! PI-13041
Abnormally worn sprockets as shown will pull

PI-13039 embedded metals out [Figure 40-20-73].
Prevention:
Similar to the prevention against the cutting of the steel
Embedded metals are adhered between the steel cords cords:
and the rubber body. The following cases generate
external forces greater than the adhesion strength, Recommended track tension should be periodically
causing separation of the embedded metals: checked. (See Track Checking on Page 40-20-1.)
When the idler continually rides on the projections of Quick turns on bumpy and rocky fields should be
embedded metals, the embedded metals will avoided.
eventually peel off [Figure 40-20-71].
If abnormal wear of sprockets is obseNed, they
Figure 40-20-72 should be immediately replaced.
PI-13040
When a rubber track is detracted, it becomes stuck

between the guide or the undercarriage frame,
causing the separation of embedded metals [Figure
40-20-72].
T300 Bobcat Loader


Embedded metal
_flf\L.....tQ.~_J;.
Figure 40-20-74
LJ[\" .. Good
t@1 t@1
-L~~_ _~~~. _ _~~__
f@1 _
Separation of bonde
rubber cover
Embedded metals are bonded to the rubber body. The

following operating conditions cause embedded metals
Separation Of Embedded Metals Due To Corrosion to corrode, causing deterioration of the bonding, and
finally resulting in separation of the embedded metals
Damage: from the rubber body [Figure 40-20-75].
Due to corrosion of embedded metals, the adhesion Excessively salty fields, like the sea shore
to the rubber body deteriorates, resulting in complete
separation [Figure 40-20-74]. Strong acidic or alkali soil conditions
Replacement: Compost spread grounds
Even a partial separation of embedded metals On tracks that are out of adjustment, the track roilers,
requires a rubber track replacement. idlers and sprockets will gradually wear the rubber
surface at track rolier side, causing exposure of the
embedded metals. Consequently the embedded metals
will corrode resulting in their separation from the rubber
body.
Prevention:
If rubber tracks are used under such field conditions as

described under (Causes of the damage), they should be
washed with plenty of water. After being completely
dried, they should be stored correctly.
When the bonded rubber cover is separated from the

embedded metal projections and the metals in the rubber
body become loose, it is time to consider replacement of
the rubber track.
T300 Bobcat Loader

Figure 40-20-76 Cuts
PI-13045
When rubber tracks drive over projections or sharp

stones in the fields, the concentrated forces applied
Cuts On The Lug Side Rubber cause cuts on the lug side rubber surface. In case of
making turns on projections, the lug side rubber surface
Damage: will have an even higher chance to be cut. If the cuts run
through the embedded steel cords, it might result in the
Cuts on the lug side rubber often occurs as one of the steel cords' breakage due to their corrosion. It is highly
most typical failure modes [Figure 40-20-76]. recommended to repair the cuts with cold vulcanization
rubber as soon as they are observed [Figure 40-20-77].
Replacement:
Prevention:
When a cut on the lug side rubber reaches the
embedded steel cords, it should be immediately Machine operators are requested to drive with great
repaired with cold vulcanization rubber. attention to the ground's surface especially in terrains of
the following type:
Construction sites
Demolition sites
Paths covered with rocks and wood
Concrete ridges
Stumpy fields
When operating on terrains as mentioned above, high

speed, quick turns and overloading should be avoided.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Causes of the damage:
Track Damage Identification (Cont'd) Because of wound stress applied to rubber tracks around
the undercarriage parts during operation, the fatigue
Figure 40-20-78 especially causes cracks on the lug side rubber surface.
Once the cracks occur, they gradually deteriorate with
even small external cracks. Also when operating near
seashores or under cold temperatures, rubber tracks are
more likely to suffer from ozone cracks.
Prevention:
Rubber tracks are designed with special rubber

compounds to prevent cracks due to fatigue. However,
external injuries on the lug side rubber sometimes cause
more chance of cracking. Machine operators should
observe soil conditions when driving, so as not to cause
external injuries to the lug side rubber. In order to
minimize the occurrence of ozone cracks, attention
should be paid to the following instructions for
maintenance:
Figure 40-20-79 Avoid exposing stored tracks to direct sun light.
Avoid exposing stored tracks to direct rain and snow

fall.
Store tracks in well ventilated warehouses.
Use the tracks at least once a month.
Cracks On The Lug Side Rubber Due To Fatigue
Damage:
Small cracks around the root of the lug as a result from

operation fatigue [Figure 40-20-78J & [Figure 40-20-79J.
Replacement:
When the cracks reach so deep that they expose the

steel cords, track replacement is required.
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) abraded tracks with new ones when the lug height
becomes less than 5 mm.

Prevention:
Figure 40-20-80
In .order to prevent the rubber track from abnormal or
premature abrasion, following operating conditions
should be avoided:
Making quick and repeated tums on concrete and

asphalt roads
Driving up and down hilly paths with slippage.
Making frequent tums on paths covered with rocks
and wood.
Cracks And Cuts On The Lug Side Rubber
Figure 40-20-82
Figure 40-20-81
PI-13049 Damage:
Sometimes cracks and cuts on the lug side rubber at

Lug Abrasion
the edges of the embedded metals can be observed
[Figure 40-20-82].
Damage:
Replacement:
As its service time proceeds, the lug side inevitably
undergoes abrasion [Figure 40-20-80] & [Figure 40 Basically, no replacement is required unless the cuts on
20-81].
the lug side rubber are discovered all around the edges
of the embedded metals, as this will result in a complete
Replacement: cut off.
No replacement is required.
Lug abrasion is more or less inevitable. Even if lug

abrasion is proceeding, the rubber track can be used.
However, as the traction performance deteriorates
accordingly, it is highly recommended to replace the
T300 Bobcat Loader

DRIVE COMPONENTS (CONT'D) Damage:
Track Damage Identification (Cont' The rubber surface on which track rollers run is
gradually abraded. It will end in the exposure of the
Figure 40-20-83 embedded metals [Figure 40-20-84].
Replacement:
~.-:::; It is recommended to replace the rubber track when

I ~~ more than half of the embedded metals are
Crack at the edge of ') Cut on lug side completely exposed.
,) embedded metal/rubber
1:~~~
I·--"L--
~ U~
P-f:- 130 d Figure 40-20-85
r~j~ ~_.: __ •• .~.~

!
~l_ , ~ig~~~
Track roller
PI-13051
When rubber tracks drive over sharp projections,

intensive stress is applied to the lug side rubber surface,
especially at the edges of embedded metals, causing
cracks and cuts in the area around the embedded metals
[Figure 40-20-83].
PI·13053
Prevention:
To avoid extensive stress applied to the lug root where The abrasion of the track roller side rubber surface
metals are embedded, machine operators are requested occurs because of sand and gravel being clogged
to avoid driving over stumps and ridges. between the rubber and the outside surface of the track
rollers. The stress pushes the sand and gravel against
Abrasion Of The Track Rolfer Side the side of the rubber track to cause the abrasion [Figure
40-20-85].
Figure 40-20-84
The level of abrasion is highly dependent on terrain
conditions. A higher level of abrasion will occur when the
rubber tracks are operated in fields covered with many
stones and gravel. Small stones hardened with mud,
stuck to the track rollers increase the abrasion level. After
an extended period of abrasion, it will be more likely for
exposed embedded metals to catch moisture through the
inside steel cords, which can cause breakage of steel
cords and separation of the metals from the rubber body.
Prevention:
After operation in wet fields containing many small

stones, wash off the mud that is stuck to the track rollers
completely. When operating on gravel paths and stony
grounds, machines should be driven slowly and the
turning radius should be big enough to prevent stones
and gravel from getting stuck to the track roller side
rubber.
T300 Bobcat Loader

DRIVE COMPONENTS (CONTID)
Track Damage Identification (Contld)
Cuts On The Edges Of Track Roller Side
Figure 40-20-86
Figure 40-20-87
Edge Edge
PI-13055
Damage:
Both edges of a rubber track have no special

reinforcements. It sometimes occurs during operation
that they are cut or torn off [Figure 40-20-86] &
[Figure 40-20-87].
Replacement:
In such case, the rubber track does not have to be

replaced.
This damage is caused by objects on the field or by

interference with the machine frame.
T300 Bobcat Loader

40-2()"'30 Service Manual
DRIVE COMPONENTS (CONTD) In case of damage by interference with the machine
frame
If a machine continues operating with rubber tracks
Figure 40-20-88 being detracted, the rubber tracks may get caught up
in the machine frame or undercarriage parts resulting
in damage. Furthermore, when a machine travels
along side slopes, the rubber tracks are deformed so
much that they come into contact with the machine
frame and undercarriage parts, which causes cutting,
gouging and rubbing of rubber tracks in the end
[Figure 40-20-89].
Prevention:
When traveling, a machine operator should be careful not

to drive over any projections on the ground. He should
also prevent rubber tracks from coming into contact with
concrete walls, ditches and ridges. If rubber tracks are
PI-13056 detracted, the machine should be stopped immediately
for retracting.
Figure 40-20-89
PI-13057
In case of damage by objects on the operating ground:
The edges of rubber track are often deformed largely

due to a bumpy ground surface, stones and other
objects, which cause extensive stress on the edges
resulting in the damage. Especially, when a machine
drives over concrete ridges, this type of damage
easily occurs [Figure 40-20-88].
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

MAIN FRAME
BOB-TACH .......................................... 50-40-1
Bob-Tach Lever And Wedge .......................... 50-40-3
Removal And Installation ............................. 50-40-1
CONTROL HANDLE .................................. 50-110-1
Lever Removal And Installation ....................... 50-110-1
Steering Lever Boot ................................ 50-110-1
CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS)

SELECTABLE HAND/FOOT CONTROL. .................. 50-111-1
Components Identification ........................... 50-111-1
Control Hand Ie Disassembly And Assembly ............. 50-111-5
Control Handle Removal And Installation ............... 50-111-4
Control Lever Boot ................................. 50-111-7
Control Lever Removal And Installation ................. 50-111-6
Handle Sensor Removal And Installation ............... 50-111-1

MAIN FRAME
CONTROL HANDLE (SELECTABLE JOYSTICK CONTROL) (SJC)50-112-1
Lever Assembly Removal (Right & Left) ................ 50-112-3
Joystick Boot Removal (Right & Left) .................. 50-112-3
Joystick Removal (Right & Left) ....................... 50-112-2
Joystick Testing (Right & Left) ........................ 50-112-1
CONTROL PANEL (ADJUSTABLE PINTLES) .............. 50-101-1
Linkage Adjustment ............................... 50-101-14
Linkage Neutral Adjustment. ........................ 50-101-10
Linkage Removal And Installation ..................... 50-101-5
Pintle Arm Disassembly and Assembly ................. 50-101-9
Removal And Installation ............................ 50-101-1
Shaft Disassembly And Assembly ..................... 50-101-3
Shaft Removal And Installation ....................... 50-101-3
Shock Removal And Installation ...................... 50-101-3
CONTROL PANEL (NON-ADJUSTABLE PINTLES) ......... 50-100-1
Linkage Neutral Adjustment .......................... 50-100-8
Linkage Removal And Installation ..................... 50-100-5
Shaft Disassembly And Assembly ..................... 50-100-3
Shaft Removal And Installation ....................... 50-100-3
Shock Removal And Installation ...................... 50-100-3
CONTROL PANEL (SELECTABLE JOYSTICK CONTROL) (SJC) .... 50-102-1

T300 Bobcat Loader

MAIN FRAME (CONTO)
CONTROL PEDALS ................................ 50-90-1
Pedal Adjustment ................................ 50-90-1
CONTROL PEDALS (ACS) ........................... 50-91-1
Foot Pedal Linkage Disassembly And Assembly ........ 50-91-2
Foot Pedal Removal And Installation ................. 50-91-2
Foot Sensor Removal And Installation ................ 50-91-1
FUEL TANK ....................................... 50-80-1
Fuel Level Sender ............................... 50-80-3
INSIDE ACCESS PANEL ........................... 50-120-1
Removal And Installation (Left) .................... 50-120-1
Removal And Installation (Right) ................... 50-120-1
INSIDE ACCESS PANEL (SELECTABLE JOYSTICK CONTROL)

(SJC) ........................................... 50-121-1
Panel Removal (Left) ............................ 50-121-4
Panel Removal (Right) ........................... 50-121-1
LIFT ARMS ....................................... 50-50-1
Installation Of Lift Arms ........................... 50-50-5
Link Removal And Installation ...................... 50-50-2
Stabilizer Bar Removal And Installation ............... 50-50-1
OPERATOR CAB .................................. 50-20-1

Gas Cylinder Bracket Disassembly And Assembly ...... 50-20-3
Gas Cylinder Removal And Installation ............... 50-20-1
Removal And Installation .................... ; ..... 50-20-3
OPERATOR SEAT ................................. 50-30-1
Seat Belt Removal And Installation .................. 50-30-1
OPERATOR SEAT (SUSPENSION) .................... 50-31-1
Back Removal And Installation ..................... 50-31-3
Cushion Removal And Installation ................... 50-31-2
Shock Removal And Installation .................... 50-31-4
Slide Rail Removal And Installation .................. 50-31-2
POWER BOB-TACH .................. " ............ 50-41-1
Pivot Pin Bushing And Seal Replacement ............. 50-41-5
Power Bob-Tach Lever And Wedge .................. 50-41-3
T300 Bobcat Loader

MAIN FRAME (CONT'D)
REAR DOOR ...................................... 50-70-1
Adjusting The Rear Door Latch ..................... 50-70-2
REAR GRILL ...................................... 50-60-1
SEAT BAR ........................................ 50-10-1
Assembling Components .......................... 50-10-2
Compression Spring Disassembly And Assembly ....... 50-10-3

T300 Bobcat L.oader

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T300 Bobcat Loader

Revised April 04 50-D4 Service Manual
SEAT BAR Figure 50-10-3
Figure 50-10-1
Loosen the nut (both sides) at the front corner of the

operator cab [Figure 50-10-3].
Remove the nuts and plates [Figure 50-10-3] (both

Raise the seat bar (Item 1) [Figure 50-10-1]. sides).
Disconnect the seat bar sensor (Item 1) [Figure 50-10-2] Lift on the grab handle and bottom of the operator cab
from the cab harness. slowly until the cab is all the way up and the latching
mechanism engages [Figure 50-10-4].
Lower the seat bar.
T300 Bobcat Loader

SEAT BAR (CONT'O) Assembling Components
Figure 50-10-5
Figure 50-10-8
Remove the seat bar mounting nuts (Item 1) [Figure 50

10-5] (both sides).
Installation: Tighten the nuts to 28 ft.-Ibs. (38 Nm)

torque.
Lower the operator cab. (See Contents Page 10-01.)
Figure 50-10-6
Assemble the parts as shown for the left side of the seat
bar pivot assembly [Figure 50-10-7] & [Figure 50-10-8].
Seat Bar Mount (Item 1)
Mounting Bolt (Item 2)
Keyed Plastic Bushing (Item 3)
Seat Bar (Item 4)
Remove the seat bar (Item 1) [Figure 50-10-6] from the Magnetic Busing Assembly (Item 5)
operator cab. Pivot Bushing (Item 6)
Sensor Bracket (Item 7)
Reverse the above procedure to install the seat bar into Sensor Mounting Nut (Item 8)
the operator cab. Sensor Mounting Bolt (Item 9)
Mounting Nut (Item 10)
Installation: lighten the mounting bolt (Item 2) [Figure
50-10-7] & [Figure 50-10-8] to 50-70 in.-Ibs. (5,6-7,9
Nm) torque.
T300 Bobcat Loader

SEAT BAR (CONT'D) Compression Spring Disassembly And Assembly
Assembling Components (Cont'd) Figure 50-10-11
Figure 50-10-9
Turn the bolt (Item 1) [Figure 50-10-11] & [Figure 50-10

12] out of the clevis.
Figure 50-10-10
Assembly: Apply LOCTITE #518 adhesive to the bolt

threads. Adjust the compression spring by turning the
bolt in past the end of the clevis three turns.
NOTE: For procedures requiring the use of LOCTITE
#518 adhesive, thoroughly clean and dry
affected parts before the application of
LOCTITE #518.
Figure 50-10-12
Assemble the parts as shown for the right side of the seat
bar pivot assembly [Figure 50-10-9] & [Figure 50-10

10].
Seat Bar Mount (Item 1)
Disassemble and assemble the seat bar compression
Mounting Nut (Item 2)
spring and parts as shown in Fig. [Figure 50-10-12].
Pivot Bushing (Item 3)
Spacer Bushing (Item 4)
Bolt (Item 1)
Seat Bar (Item 5)
Bushing (Item 2)
Keyed Plastic Bushing (Item 6)
Spring (Item 3)
Mounting Bolt (Item 7)
Clevis (Item 4)
Retaining Pin (Item 5)
Instal/ation: Tighten the mounting bolt (Item 7) [Figure
Pin (Item 6)
50-10-9] & [Figure 50-10-10] to 50-70 in.-Ibs. (5,6-7,9
Bushing (Item 7)
Nm) torque.
T300 Bobcat Loader

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T300 Bobcat Loader

OPERATOR CAB Figure 50-20-2
Gas Cylinder Removal And Installation
A WARNING
Cylinder contains high pressure gas. Do not open.
Opening cylinder can release rod and cause injury or
death.
W-2113-0288
Figure 50-20-1
Install a chain (Item 1) [Figure 50-20-2] from the

operator cab to the loader main frame to prevent the cab
from tipping forward when the gas cylinder(s) are
removed.
Figure 50-20-3
Remove the operator cab stop (Item 1) [Figure 50-20-1].

(Both sides.)
NOTE: Be careful not to break the rear window (if so

equipped) when the cab is raised after the cab
stops are removed.
Remove the bolt (Item 1) [Figure 50-20-3] from the gas

cylinder mounting bracket.
Loosen the mount bolt (Item 2) [Figure 50-20-3].
T300 Bobcat Loader

Gas Cylinder Removal And Installation (Cont'd)
Figure 50-20-4
Installation: Mount the gas cylinder to the cab pivot pin

[Figure 50-20-5]. Install the front mount bolt (Item 1)
[Figure 50-20-6]. Use a locking pliers and turn the mount
bracket to allign the bracket with the hole (Item 2)
Turn the mounting bracket forward to relieve any
[Figure 50-20-6]. Install the bolt and tighten the mount
remaining tension on the gas cylinder [Figure 50-20-4].
bolts to 15-20 ft.-Ibs. (20,3-27,1 Nm) torque.
Remove the mount bolt (Item 1) [Figure 50-20-4].
Figure 50-20-5
Remove the retainer clip (Item 1) [Figure 50-20-5] from
the top pivot pin.
Remove the gas cylinder from the cab.
Repeat the procedure for the opposite side.
T300 Bobcat Loader

OPERATOR CAB (CONT'D) Removal And Installation
Gas Cylinder Bracket Disassembly And Assembly Figure 50-20-9
Figure 50-20-7
Remove the cab nut and holddown plate (Item 1) [Figure

50-20-9] (both sides).
Remove the clevis (Item 1) and washer (Item 2) [Figure
50-20-7] from the end of the gas cylinder. Installation: Tighten the nut to 40-50 ft.-Ibs. (54-68 Nm)
torque.
Remove the gas cylinder from the outer housing.
Figure 50-20-8
Figure 50-20-10
Assembly: Install a replacement cylinder inside the

cylinder housing. Disconnect the two wiring harness connectors (Items 1 &
2) [Figure 50-20-10].
Apply a small amount of LOCTITE on the threads of the
cylinder rod [Figure 50-20-8]. Remove the tie-straps (Item 3) [Figure 50-20-10] from
the wiring harness.
Reinstall the washer and clevis on the cylinder rod.
T300 Bobcat Loader

Figure 50-20-11
Install a chain (Item 1) [Figure 50-20-13] from the

operator cab to the loader main frame to prevent the cab
from tipping forward when the gas cylinders are
removed.
20-11]. Remove both gas cylinders. (See Gas Cylinder Removal
Figure 50-20-12
Remove the mount bolt (Item 1) from the wire harness

mount bracket (Item 2) and ground strap (Item 3) [Figure
50-20-12].
Remove the tie-straps from the wiring harness.
Position the wiring harness, so that it does not get

damaged when the cab is removed.
1300 Bobcat Loader

Figure 50-20-14
Move the operator cab forward a small amount for

clearance at the pivot mounting brackets [Figure 50-20
16].
Connect a sling and chain hoist to the operator cab grab Install the pivot bolt, washer and nut (Item 1) [Figure 50
handles and lower (or raise) the operator cab when the 20-16] in the cab pivot (both sides).
gas cylinders are disconnected [Figure 50-20-14].
Install the sling under the pivot bolt and pivot of the
Figure 50-20-15 operator cab [Figure 50-20-16].
Figure 50-20-17
Remove the operator cab stop (Item 1) [Figure 50-20

15].
Connect the slings (Items 1 & 2) [Figure 50-20-17] to a
Remove the nut (Item 2) [Figure 50-20-15] from the pivot chain hoist.
bolt (both sides).
Remove the operator cab from the loader [Figure 50-20
Installation: Tighten the pivot bolt and nut to 25-35 ft. 17].
Remove the pivot bolt (both sides).
T300 Bobcat Loader

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T300 Bobcat Loader

OPERATOR SEAT Seat Belt Removal And Installation
Figure 50-30-1
Raise the operator cab. (See Contents Page 10-01.) Locate the seat belt bolts under seat pan insulation
(Items 1 & 2) [Figure 50-30-3] and peel back or cut
Remove the four seat mounting nuts (Item 1) [Figure 50 insulation to gain access to the head.
30-1] and washers from the operator seat mounting
studs. Figure 50-30-4
Installation: Tighten the mounting nuts to 20 ft.-Ibs. (27

Nm) torque.
NOTE: Ensure the washers are installed.
Figure 50-30-2
Remove the two nuts (Items 1 & 2) [Figure 50-30-4].
Installation: Tighten nut (Item 1) to 54 ft.-Ibs. (73 Nm)

torque. Tighten nut (Item 2) [Figure 50-30-4] to 34 ft.-Ibs.
(46 Nm) torque.
Repeat for other half of seat belt and guide.

Lower the cab and install one of the mounting washer
and nut [Figure 50-30-2].
NO"rE: With the seat removed the cab will raise.
Reverse the removal procedure to install the operator

seat.
T300 Bobcat Loader

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T300 Bobcat Loader

OPERATOR SEAT (SUSPENSION) Figure 50-31-3
Figure 50-31-1
NOTE: Assure seat tethers are securely fastened to

seatbelt studs (Item 1) and seat rail studs
(Item 2) [Figure 50-31-3].
Raise the operator cab. (See Contents Page 10-01.) Fjgure 50-31-4
Remove the four seat mounting nuts (Item 1) [Figure 50

31-1] and washers from the operator seat mounting
studs.
Installation: Tighten the mounting nuts to 20 ft.-Ibs. (27

Nm) torque.
Figure 50-31-2
NOTE: Verify the front two seat rail studs have

washers attached (Item 1) [Figure 50-31-4].
Lower the cab and install one of the mounting washer

and nut [Figure 50-31-2].
NOTE: With the seat removed the cab will raise.

seat.
T300 Bobcat Loader

OPERATOR SEAT (SUSPENSION) (CONT'D) Figure 50-31-7
Slide Rail Removal And Installation
Figure 50-31-5
Figure 50-31-8
Remove the operator seat. (See Contents Page 50-01.)
Remove the two slide rail mounting bolts (Item 1) [Figure

50-31-5].
Remove the slide rail (Item 2) [Figure 50-31-5] from the

bottom of the seat frame.

seat slide rail.
Cushion Removal And Installation

Remove the cushion (Item 2) [Figure 50-31-7] from the
Figure 50-31-6 seat frame (Item 1) [Figure 50-31-8].
Press the two buttons (Item 1) [Figure 50-31-6] &

[Figure 50-31-7] and lift the seat cushion.
T300 Bobcat Loader

Cushion Removal And Installation (Cont'd)
Figure 50-31-9
Remove the two mounting screws (Item 1) [Figure 50

31-11] from the seat back and remove the back.

Inspect the seat ride adjustment [Figure 50-31-9]. seat back.

seat back.
Back Removal And Installation
Figure 50-31-10
Pull the seat back adjustment lever (Item 1) [Figure 50

31-10] and tilt the seat back all the way forward.
T300 Bobcat Loader

Shock Removal And Installation
Figure 50-31-12
NOTE: The seat block mounting studs (Item 1)

[Figure 50-31-14] are replaceable.

Figure 50-31-13 seat shock.
Remove the operator seat. (See Contents Page 50-01.)
Remove the seat shock retaining pin (Item 1) [Figure 50

31-12] & [Figure 50~31-13] (Both ends.)
Remove the seat shock (Item 2) [Figure 50-31-12] &

[Figure 50-31-13].
T300 Bobcat Loader

BOB-TACH Figure 50-40-3
Figure 50-40-1
Remove the snap ring (Item 1) [Figure 50-40-3] from the

Bob-Tach pivot pin grease plug (both sides).
Figure 50-40-4
Tilt the Bob-Tach forward, so it is parallel to the floor. Put
blocks (approximately 3 inches) under each side of the
Bob-Tach [Figure 50-40-1].
Lower the Bob-Tach onto the blocks.
Remove the retainer nut (Item 1) [Figure 50-40-1] and

bolt from the tilt cylinder rod end pin (both sides).

Figure 50-40-2
Use a grease gun and pump grease into the pivot pin
forcing the grease plug out of the Bob-Tach (Item 1)
[Figure 50-40-4].
Remove the pivot pin (Item 1) [Figure 50-40-2] from the

tilt cylinder rod end (both sides).
Remove the tilt cylinder rod end from the Bob-Tach (both
sides).
T300 Bobcat Loader

BOB-TACH (CONT'D) Figure 50-40-7
Figure 50-40-5
Remove the retainer bolt (Item 1) [Figure 50-40-7] trom

the Bob-Tach pin.
Figure 50-40-8
Check and replace a-ring (Item 1) [Figure 50-40-5] on
the grease plug.
Figure 50-40-6
With a 7/8" (.875 mm) drift (Item 1) [Figure 50-40-8] and

a hammer, drive the pivot pin out of the lift arm & Bob
Tach.
Remove the nut (Item 1) [Figure 50-40-6] from the Bob

Tach pivot pin retaining bolt (both sides).
Installation: Tighten the retainer nut and bolt to 190 ft.

Ibs. (258 Nm) torque.
T300 Bobcat L.oader

BOB-TACH (CONT'D) Figure 50-40-11
Bob-Tach lever And Wedge
Figure 50-40-9
Use a punch and hammer, remove the roll pin (Item 1)

[Figure 50-40-11] from the Bob-Tach wedge and spring
clevis.
Tilt the Bob-Tach forward, so it is parallel to the floor. Put Remove the spring/clevis (Item 2) [Figure 50-40-11]
blocks (approximately 3 inches) under each side of the assembly.
Bob-Tach [Figure 50-40-9].
Figure 50-40-12
Tach lever pivot bolt.
NOTE: Removal procedure is shown for the left side.

Right side procedure is the same.
Figure 50-40-10
Remove the wedge (Item 1) [Figure 50-40-12] out of the

bottom of the Bob-Tach
Always replace bent or broken wedges.
Remove the lever mounting washer (Item 1), spring

(Item 2) and lever (Item 3) [Figure 50-40-10].

torque.
T300 Bobcat Loader

BOB-TACH (CONT'D)
Bob-Tach Lever And Wedge (Cont'd)
Figure 50-40-13
If the bolt (Item 1), handle pivot (Item 2), spring (Item 3)
or clevis (Item 4) [Figure 50-40-13] are damaged, put the
assembly in a vise.
Remove the bolt and replace the damaged parts as

needed,
Reverse the removal procedure to install the Bob-Tach

lever and wedge.
T300 Bobcat Loader

POWER BOB-TACH Installation: Tighten the retainer nut to 18-20 ft.-Ibs. (24
27 Nm) torque.
Figure 50-41~3
Remove the pivot pin (Item 1) [Figure 50-41-3] from the

Tilt the Bob-Tach forward, so it is parallel to the floor. Put tilt cylinder rod end (both sides).
2x4 blocks under each side of the Bob-Tach [Figure 50
41-1]. Remove the tilt cylinder rod end from the Bob-Tach (both
sides).
Lower the Bob-Tach onto the blocks.
Figure 50-41-4
Mark the hoses (Item 1) [Figure 50-41-1] for correct
installation.
Remove the hoses from the cylinder fittings.
Remove the mount bolt (Item 2) [Figure 50-41-1] from
the cylinder (both ends).
Remove the cylinder from the Bob-Tach.
Figure 50-41-2
Remove the snap ring (Item 1) [Figure 50-41-4] at the

Bob-Tach pivot pin grease pll1g (both sides).
Remove the retainer nut and bolt (Item 1) [Figure 50-41

2] from the tilt cylinder rod end pin (both sides).
T300 Bobcat Loader

POWER BOB-TACH (CONT'O) Figure 50-41-7
Figure 50-41-5

Tach pivot pin retaining bolt (both sides).
Installation: Tighten the retainer nut and bolt to 190 ft.

Use a grease gun and pump grease into the pivot pin Ibs. (258 Nm) torque.
forcing the grease plug out of the Bob-Tach (Item 1)
[Figure 50-41-5] (both sides). Figure 50-41-8
Figure 50-41-6
Remove the retainer bolt (Item 1) [Figure 50-41-8] from

the Bob-Tach pivot pin (both sides).
Check and replace the O-ring (Item 1) [Figure 50-41-6]
on the grease plug.
T300 Bobcat Loader

POWER BOB-TACH (CONT'O) Figure 50-41-11
Figure 50-41-9
Remove the lever mounting nut (Item 1) [Figure 50-41

11 ].

With a 7/8" (.875 mm) drift (Item 1) [Figure 50-41-9] and torque.
a hammer, drive the pivot pin out of the lift arm and Bob
Tach (both sides). Figure 50-41-12
Remove the Bob-Tach from the loader.
Power Bob-Tach Lever And Wedge
Figure 50-41-10
Remove the washer and spring, (Item 1) and the lever

assembly (Item 2) [Figure 50-41-12].
Remove the washers and bolts (Item 1) [Figure 50-41

10] (both ends of the cylinder).

Nm) torque.
Remove the cylinder from the lever pivots.
T300 Bobcat Loader

POWER BOB~TACH (CONT'O) Figure 50-41-15
Power Bob~Tach Lever And Wedge (Cont'd)
Figure 50-41-13
If the bolt (Item 1), handle pivot (Item 2), spring (Item 3),
or clevis (Item 4) [Figure 50-41-15] are damaged, put the
assembly in a vise.
Use a punch and hammer to remove the roll pin (Item 1) Remove the bolt and replace the damaged parts as
[Figure 50-41-13] from the Bob-Tach Wedge and spring needed.
clevis.
Remove the spring clevis assembly (Item 2) [Figure 50

41-13].
Figure 50-41-14
Remove the wedge (Item 1) [Figure 50-41-14] out of the

bottom of the Bob-Tach.
Always replace bent or broken wedges.
T300 Bobcat Loader

POWER BOB-TACH (CaNTO)
Pivot Pin Bushing And Seal Replacement
Figure 50-41-16
Remove the Power Bob-Tach. (See Removal And

Use a seal pick to remove seal (Item 1) [Figure 50-41

16] on the Bob-Tach.
Remove and replace bushing (Item 2) [Figure 50-41-16]

with a driver tool and hammer.
T300 Bobcat Loader

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T300 Bobcat Loader

LIFT ARMS Figure 50-50-3
Stabilizer Bar Removal And Installation
Figure 50-50-1
Remove the stabilizer bar, rear pivot pin (Item 1) [Figure

50-50-3]
Remove the stabilizer bar from the loader.

Figure 50-50-4
NOTE: Remove the lift arm stabilizer bar from one
side of the loader at a time.
Remove the retainer bolt (Item 1) [Figure 50-50-1] and

nut from the front stabilizer bar pivot ph
Installation: Tlghten the retainer bolt and nut to 18-20 ft.

Remove the stabilizer bar pivot pin (Item 2) [Figure 50

50-1].
Figure 50-50-2
Remove the bushings (Item 1) [Figure 50-50-4] from the

stabilizer bar (both ends).
Inspect the bushings and replace as needed.
Remove the retainer bolt (Item 1) [Figure 50-50-2] from

the stabilizer bar rear pivot pin at the lift arm.
Installation: Tighten the retainer bolt to 18-20 ft.-Ibs. (24

27 Nm) torque.
T300 Bobcat Loader

LIFT ARMS (CONT'O) Figure 50-50-7
Link Removal And Installation
Remove the lift arm pivot pin (Item 1) [Figure 50-50-7]

(both sides).
Figure 50-50-8
Install a sling and chain hoist on the lift arm link [Figure
50-50-5].
Figure 50-50-6
Remove the lift arm link pivot pin (Item 1) [Figure 50-50
8] (both sides).
Remove the lift arm link from the loader.

6] from the lift arm pivot pin (both sides).

6] from the lift arm link pivot pin (both sides)
Installation: Tighten retainer bolt and nut to 18-20 ft.-Ibs.

(24-27 Nm) torque.
T300 Bobcat Loader

LIFT ARMS (CONT'O) Figure 50-50-10
Figure 50-50-9

from the filter that goes to the case drain on the auxiliary
hydraulic coupler.
Cap and plug the hose and filter fittings.
A WARNING Figure 50-50-11
Lift arms must be fully lowered before removing the

stabilizer link pins. Even with the approved lift arm
support installed, the lift arms and links can
suddenly move if both link pins are removed with the
lift arms raised.
W-2358-0999
Remove the left side access panel (Item 1) [Figure 50

50-9].
Pull the hose (Item 1) [Figure 50-50-11] up and out of the

upright to allow for lift arm removal.
Mark the auxiliary hydraulic hoses and tubelines for

proper installaion.
Disconnect the two auxiliary hydraulic hoses (Item 2)

[Fi g u re 50-50-11].
T300 Bobcat Loader

liFT ARMS (CONTD) Figure 50-50-14
Figure 50-50-12
NOTE: Be sure the slings on the lift arms are in a

position to balance the lift arms when being
remove. See (Item 1) {Figure SO-SO-14].
At the right side of the loader, mark the two tilt hoses and Figure S0-50-1S
tubelines. Disconnect the two tilt hoses (Item 1) [Figure
50-50-12] from the tubelines.
Figure 50-50-13
Position the front sling in the middle of the Bob-Tach as

shown in (Item 1) {Figure SO-So-15].
Support the lift arms with the chain hoist.

Install slings and a chain (Item 1) [Figure 50-S0-13] on
the lift arms and connect to a chain hoist.
T300 Bobcat Loader

LIFT ARMS (CONT'D) Installation Of Lift Arms
Figure 50-50-16
Install lift arms.
With a slide hammer, remove the rear lift arm stabilizer Install the lift arm pivot pin (Item 1) [Figure 50-50-18].
pin (Item 1) [Figure 50-50-16]. (Both sides.) (Both sides.)
Figure 50-50-17

17] from the lift arm pivot pin (both sides).
Remove the lift arm pivot pin (Item 2) [Figure 50-50-17]

(both sides).
Using the chain hoist, remove the lift arms from the
loader.
T300 Bobcat Loader

LIFT ARMS (CONT'D) Figure 50-50-21
Installation Of Lift Arms (Cont'd)
Figure 50-50-19
Reposition the lift straps and lower cab [Figure 50-50

21].
Move the lift arms and link toward the rear of the
Install pivot pin retainer bolt and nut (Item 1) [Figure 50 machine, using the chain hoist and floor jack until
50-19] (both sides). stabilizer bar pins line up.
Installation: Tighten retainer bolt and nut to 18-20 ft.-Ibs. Figure 50-50-22
(24-27 Nm) torque.
Figure 50-50-20
Install the stabilizer pins (Item 1) [Figure 50-50-22] (both

sides).
Remove the chain hoist and lift slings from the lift arms. Install the stabilizer pin retainer bolt and nut (Item 2)
[Figure 50-50-22] (both sides).
Support the front of the lift arms with a floor jack.
Installation: Tighten retainer bolt and nut to 18-20 ft.-Ibs.
(24-27 Nm) torque.
T300 Bobcat Loader

REAR GRILL Figure 50-60-3
Figure 50-60-1
Lift and pull the rear grill and remove it from the loader
[Figure 50-60-3].
Figure 50-60-4
Open the rear door (Item 1) [Figure 50-60-1].
Figure 50-60-2
Installation: Insert the tab on the rear grill (Item 1) into

the notch (Item 2) [Figure 50-60-4] on the loader frame.
(Both sides.)
Lift the rear grill assembly (Item 1) [Figure 50-60-2] over
the muffler.
T300 Bobcat Loader

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T300 Bobcat Loader

REAR DOOR Figure 50-70-3
Figure 50-70-1
Remove the light housing (Item 1) [Figure 50-70-3] from

the rear door. (Both sides).
Open the rear door.
Disconnect the light harness connector (Item 1) [Figure

50-70-1] from the engine harness.
Figure 50-70-2
Remove the light bulb (Item 1) [Figure 50-70-2] from the

light housing. (Both sides).
T300 Bobcat Loader

REAR DOOR (CONT'D) Adjusting The Rear Door Latch
Figure 50-70-4
The door catch (Item 1) [Figure 50-70-5] can be adjusted

side to side for alignment with the door latch.
Figure 50-70-6
Install a nylon sling (Item 1) [Figure 50-70-4] through the

holes for the light housings,
Connect a chain hoist to the nylon sling,
Remove the nuts from the top and bottom hinge bolts
(Item 1) [Figure 50-70-4] and remove the hinge bolts. The door latch (Item 1) [Figure 50-70-6] cannot be
adjusted.
Installation: Tigthen the mounting bolts and nuts to 25
28 ft.-Ibs. (34-38 Nm) torque. The door stop (Item 2) is
installed in the top hinge bolt, above the stop retainer
(Item 3) [Figure 50-70-4].
Remove the rear door from the loader frame and lay it flat
on the floor.
T300 Bobcat Loader

FUEL TANK Figure S()"S()"3

01.)
Remove the loader tracks. (See Contents Page 40-01.)
Figure SO-S()"1
Disconnect the fuel fill hose (Item 1) [Figure S()"SO-3].
Figure So-BO-4
At the rear, left side of the lower main frame, remove the
two mount bolts (Item 1) [Figure S()"S()"1] from the
access cover.
Remove the access cover.
Figure S()..8()..2
Disconnect the tank vent hose (Item 1) [Figure SO-S0-4].
Remove the engine/hydrostatic pump assembly from the

Remove the drain plug (Item 1) [Figure S()"SO-2].
Drain the fuel into a container.
Check the drain plug and replace if necessary.
T300 Bobcat Loader

FUEL TANK (CONT'O) Figure 50-S0-7
Figure 50-S0-5
At the right side of the loader, remove the three main

frame mount bolts from the mounting block (Item 1)
[Figure 50-S0-7]. Remove the mount block from the
loader.
Remove the bolts (Item 1) [Figure 50-S0-5] from the
battery holddown plate. Insfallatin: Tighten the main frame mount bolts to 300
330 ft.-Ibs. (407-447 Nm) torque.
Remove the holddown plate from the loader.
Figure 50-S0-S
Figure 50-S0-6

Remove the two mounting bolts (Item 1) [Figure 50-S0 50-8O-S] from the fuel level sender.
6] from the battery hold down plate mounting bracket.
Remove the three mount bolts (Item 2) [Figure 50-80-S]
Remove the mount bracket from the loader. from the fuel tank mount plate. Remove the mount plate.
At the left side of the loader, remove the three main frame Lift the fuel tank and remove it from the loader frame.
mount bolts from the mounting block (Item 2) [Figure 50
S0-6]. Remove the mount block from the loader. NOTE: When installing the fuel tank, avoid striking
the tank with heavy objects to prevent
Insfallatin: Tighten the main frame mount bolts to 300 damage.
330 ft.-Ibs. (407-447 Nm) torque.
T300 Bobcat Loader

FUEL TANK (CONT'D)
Fuel Level Sender
Figure 50-80-9
Disconnect the wire harness connector from the fuel level
sender.
Loosen the fuel level sender in fuel tank.
Remove the fuel level sender (Item 1) [Figure 50-80-9].
T300 Bobcat Loader

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T300 Bobcat Loader

CONTROL PEDALS Pedal Adjustment
Removal And Installation After installing the pedal, adjust the pedal so that there is
clearance under the rear of the pedal and the valve spool
Figure 50-90-1 must travel full stroke without hitting the floor panel.
A WARNING

Adjust locking tabs on pedal control linkage so the at
lift and tilt control pedals are locked in neutral when
the seat bar is up.
W-2104-1285
Remove the bolt and nut (Item 1) [Figure 50-90-1] from

the pedal linkage.
Installation: Tighten the bolt and nut to 21-25 ft.-Ibs. (28

34 Nm) torque.
Check the rubber bushing in the pedal for wear and

replace as needed.
Figure 50-90-2

2].
Remove the pedal assembly from the loader.
T300 Bobcat Loader

®
T300 Bobcat Loader

CONTROL PEDALS (ACS) Figure 50-91-3
Foot Sensor Removal And Installation
Figure 50-91-1
Remove the two bolts (Item 1) [Figure 50-91-3] from the

foot sensor shield.
Installation: Tighten the bolts to 80-90 in.-Ibs. (9,0-10,2

Pull the pin (Item 1) (Figure 50-91-1] holding the foot Nm) torque.
pedal linkage to the sensor.
Figure 50-91-4
Disconnect the two connectors (Item 2) [Figure 50-91-1]
from the sensor and lock solenoid.
Figure 50-91-2
Remove foot lock solenoid (Item 1) [Figure 50-91-4].
Installation: Apply a drop of oil to the solenoid threads

and tighten the solenoid to 35-40 ft.-Ibs. (47-54 Nm)
Tilt the foot pedal up and remove the two nuts (Item 1) lubed torque.
[Figure 50-91-2].
Remove the foot pedal and sensor assembly from the bracket and sensor assembly.
loader.
Nm) torque.
Remove the sensor assembly
NOTE: The calibration must be followed when
replacing handle sensor, foot pedal sensor,
actuator or ACS Controller. (See Contents
Page 60-G1.)
T300 Bobcat Loader
5Q..91-1 Service Manual
CONTROL PEDALS (ACS) (CONT'D) Foot Pedal Linkage Disassembly And Assembly
Foot Pedal Removal And Installation Figure 50-91-7
Figure 50-91-5
Remove the bolt (Item 1) holding the linkage (Item 2)

[Figure 50-91-7] to the side of the foot pedal.
Remove the pin (Item 1) [Figure 50-91-5] holding the
linkage to the sensor. Figure 50-91-8
Figure 50-91-6
Remove the spacer (Item 1), linkage (Item 2), and nut
(Item 3) [Figure 50-91-8] from the foot pedal.
Tip the foot pedal up and remove the two nuts (Item 1)
[Figure 50-91-6].
Remove the foot pedal assembly.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Remove the engine speed control (Item 1) [Figure 50
100-1]. (See Contents Page 70-01.)
Loosen the jam nut from the by-pass control knob (Item
2) [Figure 50-100-1].
A WARNING
Remove the control knob, jam nut,and rubber washer.
Figure 50-100-2
W-2017-0286
A DANGER
AVOID DEATH
• Disconnecting cr loosening any hydraulic
tubeline. hose, fitting, companelll cr a part
1ft ann support. Replace if damaged. 57051 SW 02 6717343
A WARNING
Disconnect the control harness connector (Item 1 )

[Figure 50-100-2] from the right side steering lever.
Never work on a machine with the lift arms up unless Figure 50-100-3
W-2059-0598
Figute 50-100-1
Scribe a mark across the top of the steering linkage bars

(Item 1) [Figure 50-100-3].
Remove the four steering linkage mounting bolts (Item 2)

[Figure 50-100-3].
Installation: Tighten the steering linkage mounting bolts

to 25-28 ft.-Ibs. (34-38 Nm) torque.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figure So-l ()()..6
(CONT'O)
Figure So-loo-4
Remove the six control panel mounting bolts (Item 1)

[Figure SO-100-6] from the left side of the control panel.
Remove the side panel mount bolts (Item 2) [Figure 50

100-6].
Remove the four control panel mounting bolts (Item 1)
[Figure S0-100-4] from right side of the control panel. Installation: Tighten the control panel mounting bolts to
25-28 ft.-Ibs. (34-38 Nm) torque.
Installation: Tighten the control panel mounting bolts to
25-28 ft.-Ibs. (34-38 Nm) torque. .Figure S0-100-7
Figure S0-100-S
Remove the fuse cover mount bolts (Item 1) [Figure 50

100-7].
Remove the electrical connectors (Item 1) [Figure 50
100-S] from the left handle. (If so equipped.) Remove the fuse cover from the loader.
25-28 ft.-Ibs. (34-38 Nm) torque.
Remove the control panel from the loader.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Loosen both U-bolts (Item 1) [Figure 50-1Q()...9] at the
(CONT'O) steering lever (both sides).
Shock Removal And Installation Remove the steering cross shaft mounting bolts (Item 2)
Figure 5()"'100-8
Installation:' Tighten the mounting bolts to 180-200 in.
Shaft Disassembly And Assembly
Remove the mounting nut (Item 1) [Figure 5()"'10()"'8]

from the end of the shock connected to the steering
linkage.

from the other end of the shock connected to the bracket
on the control panel. Remove the steering cross shaft from the control panel.
Installation: Tighten the mounting bolts to 25-28 ft.-Ibs. Disassemble the right and left steering shafts from the
(34-38 Nm) torque. cross shaft assembly.
NOTE: Some loaders may have,a sleeve (Item 1),
Shaft Removal And Installation between the bearing (Item 2) and the bell
crank (Item 3) [Figure 5()"'1 00-1 0].
Figure 5()"'100-9
NOTE: The steering shaft can be removed without

removing the control panel from the loader.
Photo [Figure 50-100-9] shows the control
panel removed for clarity purpose only.
T300 Bobcat Loader

CONTROL PANEL (NON~ADJUSTABLE PINTLES) Figure 50-100-13
(CONT'D)
Shaft Disassembly And Assembly (Cont'd)
Figure 50-100-11
NOTE: Some loaders may have a spacer (Item 1),

between the bearing (Item 2) and the bell
crank (Item 3) [Figure 50-100-13].
Check the fiber washer (Item 4) [Figure 50-100-13] and

Check the bearings (Item 1) [Figure 50-100-11] for wear replace all worn parts.
Check the fiber washers (Item 2) [Figure 50-100-11] for

Replace the wave washer (Item 3) [Figure 50-100-11} if

worn.
Figure 50-100-12
Check the end bearing (Item 1) [Figure 50-100-12} and

fiber washer (Item 2) [Figure 50-100-12] and replace as
needed.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTlES) Lift and block the loader. (See Contents Page 10-01.)
(CONT'D)

linkage Removal And Installation
Open the access covers (both sides).
A WARNING
Remove the nut (Item 1) [Figure 50-100-14] from the

end of the centering spring shoulder bolt (Item 2) [Figure
50-100-14].
of the frame before running the engine for service. Remove the shoulder bolt/spring assembly.
fall or move and cause injury or death. Installation: Tighten the centering spring shoulder bolt
W-2017-0286
and a NEW lock nut to 25-28 ft.-Ibs. (34-38 Nm) torque.
A DANGER 01.)
AVOID DEATH Figure 50-100-15

• Disconnecting or loosening any hydrauflc
failure can cause lift anTIS 10 drop .
A WARNING

W-2059-0598
Slide the plate (Item 1) [Figure 50-100-15] to the right
and remove it from the two guide pins.
Figure 50-100-14
NOTE: The two guide bushings will be loose and can
fall out of the plate as soon as it is removed
from the guide pins.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) The centering plate/centering spring assembly consists
(CONT'D) of the following parts [Figure 50-100-17]:
linkage Removal and Installation (Cont'd) ITEM DESCRIPTION
Figure 50-100-16 2 Washer

3 Sleeve
4 Bushing
5 Spring
Figure 50-100-18
The centering plate/centering spring assembly consists

of the following parts [Figure 50-100-16]:
ITEM DESCRIPTION
1 Centering Spring Assembly
2 Guide Bushings
3 Lock Nut Check the wear on the centering blocks (Item 1) [Figure
4 Centering Plate 50-100-18].
Figure 50-100-17 Figure 50-100-19
If the centering blocks need replacement, remove the

bolts (Item 1) [Figure 50-100-19]. Remove the centering
blocks.
Installation: Tighten the centering block baits to 25-28

ft.-Ibs. (34-38 Nm) torque.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figure 5Q..100-22
(CONT'D)
Linkage Removal and Installation (Cont'd)
Figure 5Q..100-20
Remove the linkage bar (Item 1) [Figure 50-1OQ..22] from

the pintle arm. remove the torsion bushing (Item 2)
[Figure 50-100-22] from the pintle arm.
Figure 50-100-23
Check the surface of the four pintle cams (Item 1)
[Figure 5Q..1OQ..20].
If worn replace the cam.

Nm) torque.
Figure 5Q..1OQ..21
Remove the nuts (Item 1) [Figure 50-100-23] from both

shock absorber ball joint ends.
Installation: Tighten the nuts to 25-28 ft.-Ibs. (34-38 Nm)

torque.
Disconnect the shock absorbers from the linkage bars.
linkage bar mounting bolt. The bolts are threaded into the
Remove the linkage bar nut (Item 1) [Figure 5Q..100-21] linkage bars, remove the bolts.
from the torsion bushing.
Installation: Tighten the bolts to 11-13 ft.-Ibs. (21-25 Nm)
The bolt is threaded into the linkage bar, remove the bolt torque, then tighten the nuts to 21-25 ft.-Ibs. (28-33 Nm)
torque.
from underneath the pintle arm.
The torsion bushings can now be removed from the
Installation: Tighten the bolt to 11-13 ft.-Ibs. (21-25 Nm) steering bell cranks.
torque, then tighten the nut (Item 1) [Figure 50-100-21] The linkage and the centering plate must be readjusted
to 21-25 ft.-Ibs. (28-33 Nm) torque. for neutral after the components have been reassembled.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Place the loader on jackstands. (See Contents Page 10
(CONT'O) 01.)
Linkage Neutral Adjustment Raise the operator cab. (See Contents Page 10-01.)
Connect the remote start tool. (MEL 1563) (See Contents
A. WARNING
Page 10-01 :)
Pre-load tension in the torsion bushings must be

Put jackstands under the front axles and rear corners removed before adjusting the steering linkage.
Failure to use jackstands can allow the machine to Loosen the nut (Items 1) (three to four tums), then loosen
fall or move and cause injury or death. the bolt. The bolt is threaded into the linkage bar (Item 2)
W-2017-0286 [Figure 50-100-24]. The bolt must be loosened enough
to allow the torsion bushing to turn freely between the
steering bellcrank and the linkage bar.
A DANGER Figure 50-100-25

AVOID DEATH
tubeline, hose, fitting, component or a pari
A. WARNING

support device. Failure to use .an approved lift arm
W-2059-0598 Loosen the nut (three to four turns), then loosen the bolt
at the linkage bar (Items 1). The bolt is threaded into the
Figure 50-100-24 linkage bar {Items 2) [Figure 50-100-25]. The bolt must
be loosened enough to allow the torsion bushing to turn
freely between the pintle arm and the linkage bar.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figure SD-10D-28
(CONT'D)
Linkage Neutral Adjustment (Cont'd)
Figure 5D-10D-29
Remove the plug (Item 1) [Figure SO-10D-26] from the

control panel. (Both sides.)
Figure SD-100-27
Move the right side steering lever to the rear and install a
3/8 inch (10 mm)thick spacer (Item 1) between the pintle
arm cam (Item 2) and the centering block (Item 3)
[Figure SD-100-29].
With an Alan wrench turn the loader drift adjustment bolt

(Item 1) [Figure SO-100-27] counterclockwise until it is
flush with the bottom side of the nut (Item 1) [Figure SO
100-28]. (Both sides.)
NOTE: This allows the steering lever to be move to

the full forward position without hitting the
adjustment bolt.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figure 50-100-32
(CONT'D)
Loosen the two bolts and nuts (Item 1) (Figure 50-100

32] on each steering linkage bar.
Move the right side steering lever forward and install a

15/16 inch (24 mm) thick spacer (Item 1) between the
centering plate (Item 2) and the mounting plate (Item 3)
(Figure 50-100-30].
This will allow the pintle arms to move freely while

adjusting the steering linkage for full forward travel
speed.
Remove the 3/8 inch (10 mm) thick spacer (Item 1)

(Figure 50-100-29].
Figure 50-100-31
Check that the pintle arm mounting bolt (Item 1) is tight,

25-28 ft.-Ibs. (34-38 Nm) torque and that there is no play
between the pintle arm and the square pump shaft. Also
check that the cam mounting bolts (Item 2) [Figure 50
100-31] are tight, 45-50 ft.-Ibs. (62-68 Nm) torque.
T300 Bobcat Loader

l· CONTROL PANEL (NON-A~JUSTABLE PINTLES) Figure 50-110-34
•. (CONT'D)
Figure 50-100-33
Remove the spacer (Item 1) [Figure 50-110-341.
Move the left side steering lever to the full forward

position, then pull forward on the left side rear linkage bar
until the pintle arm is rotated to the front as far as
possible. Use a clamping plier and clamp the two linkage
bars together [Figure 50-100-331.
Tighten the nuts and bolts to 25-28 ft.-Ibs. (34-38 Nm)

torque.
Check the lever movement to make sure that the pintle

arm and the steering lever are both at full stroke at the
same time. This will allow for maximum forward speed.
Repeat the procedure for the right side steering linkage

bar.
After both sides of the linkage bars have been adjusted,

the feel of both levers at full stroke should be the same.
Readjust the linkage if necessary.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figure 50-100-37
(CONT'D)
Figure 50-100-35
Adjust the left side centering block first (Item 1) [Figure

50-100-37] .
Start the engine, using the remote start tool, and run the
loader at high RPM.
Figure 50-100-36
Figure 50-100-38
Loosen the four bolts (Item 1) [Figure 50-100-35] &

[Figure 50-100-36] holding the two centering blocks. On the remote start tool, move the traction lock override
Move the right side centering block to the right as far as switch (Item 1) [Figure 50-100-38] to the OFF position so
possible. the traction function is unlocked. The wheels are now
able to turn.
NOTE: Bolt holes are slotted for pintle arm centering
adjustment. Move the left hand steering lever until the tires do not turn
(neutral position).
Move the left side centering block to the left until it

contacts both pintle cams and the steering lever is still in
the neutral position.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES) Figu re 50-100-40
(CONT'D)
Figure 50-100-39
Tighten the two linkage bar bolts to 221-25 ft. -Ibs. (28-33
Nm) torque, then tighten the two nuts to 21-25 ft.-Ibs. (28
33 Nm) torque at the pintle levers (Items 1) [Figure 50
100-40].
Adjust the right side centering block (Item 1) [Figure 50 Figure 50-100-41
100-39).
Move the right side steering lever until the tires do not
turn (neutral position).
Move the right side centering block to the left until it

contacts both pintle cams and the steering lever is still in
the neutral position [Figure 50-10Q-39}.
Test both levers by moving them backward and forward

and letting them return to neutral by the retum spring
force.
If the levers do not return to neutral and the tires do not

come to a complete stop, repeat the adjustment
procedure again. Tighten the two linkage bar bolts to 21-25 ft.-Ibs. (28-33
Nm) torque, then tighten the two nuts to 21-25 ft.-Ibs. (28
Stop the engine. 33 Nm) torque at the steering cross shaft (Item 1)
[Figure 50-100-41].
Remove the remote start tool from the loader.
Remove the loader from the jackstands.
T300 Bobcat Loader

CONTROL PANEL (NON-ADJUSTABLE PINTLES)
(CONT' D)
Figure 5()"1 QO-42
Push the control lever to full stroke and turn drift

adjustment bolt (Item 1) [Figure 5()"1 ()()"42] clockwise
until it touches the U-bolt holding the control lever.
Repeat steps on the other control lever.
With operator in the seat and seat belt fastened, start the
loader.
Drive the loader forward and check for drift.
The traditional benchmark for drift is less than 10ft. of

"drift" in 100 ft. of travel distance.
If the drift is excessive to the left, tum the right

adjustment bolt (Item 1) [Figure 5()..1OO-42] clockwise.
If the drift is excessive to the right. turn the left

adjustment bolt clockwise.
NOTE: When using the drift adjustment bolts, only

adjust one bolt for each test drive.
In addition only move each bolt a maximum of

one turn for each test drive. This will help
prevent over correction and excess reduction
in travel speed.
Drift adjustment is for forward travel only.
Adjust the drift to an acceptable level.
Re-install the plug in the drift· bolt access hole after

aqjustment.
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) Remove the engine speed control (Item 1) [Figure 50
101-1]. (See Contents Page 70-01.)
Loosen the jam nut from the by-pass control knob (Item
2) [Figure 50-101-1].
A WARNING
Remove the control knob, jam nut, and rubber washer.
Figure 50-101-2
of the frame before running the engine tor service.
W-2017-o286
A DANGER
AVOID DEATH
• Disconnecting or loosening any hya-aulic
tubeline, hose, fitting, compment or a part
failure can cause lift anns to drop .
lift arm support. Replace if damaged. 57051 SW 02 6717:l43
A WARNING
Disconnect the control harness connector (Item 1)

[Figure 50-101-2] from the right side steering lever.
Never work on a machine with the lift arms up unless Figure 50-101-3
W-20S9-oS98
Raise the·1ift arms and install an approved lift arm support
Figure 50-101-1

(Item 1) [Figure 50-101-3].

[Figure 50-101-3].
Installation: Tighten the steering linkage mounting bolts

T300 Bobcat L.oader

CONTROL PANEL (ADJUSTABLE PINTLES) Figure 50-101-6
(CONT'D)
Figure 50-101-4
Remove the six control panel mounting bolts (Item 1)

[Figure 50-101-6] from the left side of the control panel.

25-28 ft.-Ibs. (34-38 Nm) torque.
Remove the four control panel mounting bolts (Item 1)
[Figure 50-101-4] from right side of the control paneL Figure 50-101-7

25-28 ft.-Ibs. (34-38 Nm) torque.
Figure 50-101-5
Remove the fuse cover mount bolts (Item 1) [Figure 50

101-7].
Remove the fuse cover from the loader.
Remove the electrical connectors (Item 1) [Figure 50 Installation: Tighten the control panel mounting bolts to
101-5] from the left handle. (If so equipped.) 25-28 ft.-Ibs. (34-38 Nm) torque.
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES)
Loosen both U-bolts (Item 1) [Figure 50-101-9] at the
(CONTI D)
steering lever (both sides).
Shock Removal And Installation

Remove the steering cross shaft mounting bolts (Item 2)
Figure 50-101-8
Installation: Tighten the mounting bolts to 180-200 in.

Shaft Disassembly And Assembly

from the end of the shock connected to the steering
linkage.

from the other end of the shock connected to the bracket
on the control panel. Remove the steering cross shaft from the control panel.
Installation: Tighten the mounting bolts to 25-28 ft.-Ibs. Disassemble the right and left steering shafts from the
(34-38 Nm) torque. cross shaft assembly.
NOTE: Some loaders may have a sleeve (Item 1),
Shaft Removal And Installation between the bearing (Item 2) and the bell
Figure 50-101-9
NOTE: The steering shaft can be removed without

removing the control panel from the loader.
Photo [Figure 50-101-9] shows the control
panel removed for clarity purpose only.
T300 Bobcat Loader

(CONT'D)
Shaft Disassembly And Assembly (Cont'd)
Figure 50-101-11
NOTE: Some loaders may have a spacer (Item 1),

between the bearing (Item 2) and the bell
Check the fiber washer (Item 4) [Figure 50-101-13] and

Check the bearings (Item 1) [Figure 50-101-11] for wear replace all worn parts.
Check the fiber washers (Item 2) [Figure 50-101-11] for

Replace the wave washer (Item 3) [Figure 50-101-11] if

worn.
Figure 50-101-12
Check the end bearing (Item 1) [Figure 50-101-12] and

fiber washer (Item 2) [Figure 50-101-12] and replace as
needed.
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) Installation: Align the marks on the steering linkage
(CONT'D) bars. Tighten the steering linkage mounting bolts to 25
28 ft.-Ibs. (34-38 Nm) torque.
Linkage Removal And Installation
NOTE: After removal and installation of the linkage,
the linkage neutral adjustment procedure
A WARNING
must be performed. (See Linkage Neutral

Adjustment on Page 50-100-10.)
Never work on a machine with the lift arms up unless the lift
arms are secured by an approved lift arm support device.
Failure to use an approved lift arm support device can allow
the lift arms or attachment to fall and cause injury or death.
W·2059·0598
A WARNING
Put jackstands under the front axles and rear comers

W-2017-0286
Lift and block the loader. (See Contents Page 10-01 .)
Figure 50-101-14

(Item 1) [Figure 50-101-14] which are connected to the
steering shaft on the control panel.

[Figure 50-101-14].
T300 Bobcat Loader

Revised April 04 50·101·5 Service Manual
CONTROL PANEL (ADJUSTABLE PINTLES) Figure 5D-101-17
(CONT'D)
Linkage Removal And Installation (Cont'd)
Figure 5D-101-15
The centering plate/centering spring assembly consists

of the following parts;
ITEM DESCRIPTION
Remove the nut (Item 1) [Figure 50-101-15] from the Bolt

end of the centering spring shoulder bolt (Item 2) [Figure 2 Bushings
50-101-15]. 3 Bushing Spacer
Remove the bolt/spring assembly. 4 Spring

5 Lock Nut
Installation: Tighten the centering spring bolt and a
6 Centering Plate
NEW lock nut to 25-28 ft.-Ibs. (34-38 Nm) torque.
7 Guide Bushings
Figure SD-101·16
Slide the centering plate (Item 1) [Figure 5D-101-16] to

the right and remove it from the hydrostatic pumps.
NOTE: Directions are shown and stated as if you

were sitting in the operators seat.
T300 Bobcat Loader

(CONT'D)
Figure 50-101-18
Remove the bolts (Item 1) [Figure 50-101-19] from the

pintle.
Loosen the creep adjustment bolt (Item 2) [Figure 50

101-19].
Check the wear on the centering blocks (Item 1) [Figure
50-101-18]. Remove the pintle arm (Item 3) from the pintle base (Item
4) [Figure 50-101-19].
If the centering blocks need replacement, remove the
bolts (Item 2) [Figure 50-101-18]. Remove the centering Figure 50-101-20
blocks.
Installation: Tighten the centering block bolts to 35-40

ft-Ibs. (48-54 Nm) torque.
NOTE: The washers go between the bolts and the

centering plate.
NOTE: If the centering blocks are worn, they can be

removed and rotated 180 degrees and
reinstalled. If the cams are worn, they can be
loosened and rotated 90 degrees and
reinstalled.
NOTE: When installing the pintle arm (Item 1) onto

the pintle base (Item 2) align the rear of pintle
arm (engine side) (Item 3) on the spring (Item
4) [Figure 50-101-20].
T300 Bobcat Loader

CONT.BOL PANEL (ADJUSTABLE PINTLES) Figure 50-101-23
(CONT'O)
Figure 50-101-21
Installation: When installing the pintle base (Item 1) onto

the pump shaft the cutouts on the pump shaft will not line
up with the bolt (Item 3) [Figure 50-101-23].
Installation: Install the pintle base (Item 1) onto the

Remove the bolt and nut (Item 1) [Figure 50-101-21]. pump shaft (Item 2). The top of the pintle base should be
level with the top of the pump shaft [Figure 50-101-23}.
Inspect the washers (Item 2), pintle arm (Item 3) and the Tighten the pintle base bolt to 35-40 ft.-Ibs. (48-54 Nm)
lever (Item 4) for damage and replace as needed [Figure torque.
50-101-21].
NOTE: After installing the linkage onto the
NOTE: The washers (Item 2) [Figure 50-101-21] are a hydrostatic pumps the linkage neutral
hardened washer and should only be replaced adjustment procedure must be performed.
through Bobcat Parts. (See Linkage Neutral Adjustment on Page 50
100-10.)
Figure 50-101-22
Remove and inspect the spring (Item 1) [Figure 50-101

22}.
Loosen the bolt (Item 2) and remove the pintle base (Item
3) [Figure 50-101-22].
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) NOTE: When the torsion bushing is installed the
(CONT'O) amount of bushing on each side of the pintle
arm should be the same.
Pintle Arm Disassembly and Assembly
Figure 50-101-26
Figure 50-101-24
Inspect the adjusting screw threaded insert (Item 1)

Remove the nut (Item 1) from the pintle roller cams and [Figure 50-101-26].
inspect the pintle roller cams (Item 2) and washers for
damage [Figure 50-101-24]. To remove the threaded insert install the adjustment
screw (Item 2) into the threaded insert as shown [Figure
Inspect the torsion bushing (Item 3) [Figure 50-101-24] 50-101-26].
for damage and replace as needed.
Place an oversized socket (Item 3) [Figure 50-101-26]
Installation: Tighten the nuts to 45-50 ft.-Ibs. (62-68 Nm) on the threaded insert side of the pintle arm and using a
torque. vise push the threaded insert out.
Figure 50-101-25 Installation: To install the threaded insert place a proper

sized pipe or socket (same as the outside diameter of the
threaded insert) on the threaded insert and press it into
the pintle arm.
Using a bushing driver (Item 1) remove the torsion

bushing (Item 2) by pressing the bushing through the
pintle arm into an oversized socket (Item 3) to catch the
torsion bushing [Figure 50-101-25].
Installation: Install the torsion bushing (Item 1) [Figure

50-101-25] into the pintle arm using the same procedure
as the removal.
T300 Bobcat Loader

Figure 50-101-28
(CONT'D)
Linkage Neutral Adjustment
The following tool listed will be needed to do the following
procedure:
MEL 1563 - Remote Start Tool Kit
Connect the remote start tool to the engine harness. (See
Figure 50-101-27
Loosen the bolUnut (Item 1) [Figure 50-101-28] only until

the tension is released from the torsion bushing.
Figure 50-101-29
Tool that may assist in the neutral adjustment [Figure 50

101-27].
To make this tool use a locking grip C-Clamp and grind

one edge flat (Item 1) and grind the other edge (Item 2) to
a small rounded edge [Figure 50-101-27].
Loosen the nut (Item 1) only until the tension is released
A steering centering block (Item 3) [Figure 50-101-27] is from the torsion bushing. (Item 2). [Figure 50-101-29].
also needed. The centering block can be placed as
shown and welded to the C-clamp if desired. The bolt (Item 2) [Figure 50-101-29] must be loose
enough to allow the torsion bushing to turn freely
between the pintle arm and the linkage bar.
A WARNING

W-2017-0286
T300 Bobeat Loader

Revised April 04 50-101-10 SeNiee Manual
CONTROL PANEL (ADJUSTABLE PINTLES) Figure S0-101-32
(CONT'D)
Figure S0-101-30
Using the remote start tool, turn the key (Item 1) [Figure
50-101-32] to the run position.
Move the traction lock override switch (Item 2) [Figure

Loosen the two bolts (Item 1) holding the right centering 50-101-32] so the traction function is unlocked. (The
block. Move the right hand centering block (Item 2) until traction lock override switch light will be ON.) On a
both pintle cams contact the centering block [Figure 50 standard loader the wedge brake will unlock.
101-30].
NOTE: When the engine is started the wheels/tracks
NOTE: The left centering block is not adjustable. By may begin to move.
adjusting the right centering block the left
centering block will also become aligned NOTE: In loaders equipped with manual steering and
properly. hydraulic brake, the steering levers may have
to be moved during engine start-up to reduce
Figure 50-101-31
the amount of creep. This reduction in creep
will allow time for the engine to run and build
up hydraulic charge pressure, which will
release the hydraulic brake.
Using the remote start tool, turn the key {Item 1) [Figure
50-101-32] and start the engine and run at low idle.
Tighten bolts (Item 3) [Figure 50-101-31] to 35-40 ft.-Ibs.

(47,5-54,2 Nm).
NOTE: Check for slack between centering blocks and

pintle cams. If there is excessive slack repeat
above steps [Figure 50-101-30] & [Figure 50
101-31].
A modified locking grip C-Clamp and steering block

shown in [Figure 50-101-27] may be used to help in
aligning the centering blocks.
Install the centering block (item 1) on the inside of the

pintle cams and the C-Clamp (Item 2) [Figure 50-101
31] around both centering blocks.
Lock the C-Clamp in place.
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) NOTE: The neutral range (dead-band) will vary
(CONT'D) between the hydrostatic pumps.
Linkage Neutral Adjustment (Cont'd) NOTE: This procedure is shown for neutral
adjustment on the left side of the loader. The
Start the neutral adjustment procedure with the left procedure is the same for the right side
pump first'and complete the neutral adjustment for neutral adjustment.
the left pump before adjusting the right pump.
Figure S0-101 33
w
counterclockwise until forward creep is seen.
Turn the adjustment screw (Item 1) [Figure S0-101-34]

clockwise until zero creep is seen.
Stroke the left steering lever to fOlWard and allow the

lever to return to neutral. Stroke the left steering lever to
reverse and allow the lever to return to neutral. Check
that there is zero creep in either direction, on the left side.
Turn the adjustment screw (if necessary) until zero creep
is obtained.
Loosen the left pump pintle adjustment lock bolts (Item 1)

[Figure SO-101-33]. (The right pump pintle adjustment
lock bolts are (Item 2) [Figure S0-101 33].) Loosen the
w
bolts enough to allow free movement between the pintle

arm and the pintle base.
NOTE: If the bolts are to loose or to tight the neutral

adjustment may be affected.
Figure SO-101-34
Move the engine speed control to high idle.
T300 Bobcat Loader

(CONT'D)
Figure 50-101-35
Torque the left pump pintle adjustment lock bolts (Item 1)

[Figure 50-101-35] to 35-40 ft.-Ibs. (47,5-54,2 Nm).
Repeat the procedure for the right pump.
Torque the right pump pintle adjustment lock bolts (Item

2) [Figure 50-101-35] to 35-40 ft.-Ibs. (47,5-54,2 Nm).
Test both levers by moving them backward and forward

and letting them return to neutral by the retum spring
force.
If the levers do not return to neutral and the wheelsl

tracks do not come to a complete stop, repeat the
adjustment procedure again.
Stop the engine.
NOTE: To maintain proper adjustment setting remove

and reinstall only one bolt at a time. New bolts
can be installed with pre applied loctite.
Remove one pintle adjustment bolt (Item 1) [Figure 50

101-35] at a time and apply loctite 242 or equivalent
thread locker to the bolt and re-install the bolt. Torque the
bolt to 35-40 ft.-Ibs. (47,5-54,2 Nm). Repeat for the three
remaining pintle adjustment lock bolts.
Remove the loader remote start tool.
NOTE: After the neutral adjustment is completed on

both pumps, the linkage adjustment MUST be
completed. (See Page 50-101-14.)
T300 Bobcat Loader

(CONT'D)
Linkage Adjustment
NOTE: When the linkage adjustment procedure is

being done as part of the loader' neutral·
adjustment procedure, check the torsion
bushings at the pump and at the bell cranks to
be sure they are not binding or to loose, which
will effect the procedure.
A WARNING
Never work on a machine with the lift arms up unless the lift
arms are secured by an approved lift arm support device.
Loosen the nut (Item 1) 3 to 4 turns, then loosen the bolt
Failure to use an approved lift arm support device can allow
(Item 2). The bolt (Item 2) must be loosened enough to
the lift arms or attachment to fall and cause injury or death.
allow the torsion bushing to turn freely between the
W-2059-0598
steering bellcrank and the linkage bar [Figure 50-101
36].
device. (See Contents Page 10-01.) Figure 50-101-37
A WARNING

W-2017-0286
Lift and block the loader. '(See Contents Page 10-01.)'
Pre-load tension in the torsion bushings must be

removed before adjusting the steering linkage. Loosen the nut (Item 1) only until the tension is released
from the torsion bushing. (Item 2) [Figure 50-101-37].
The bolt (Item 2) [Figure 50-101-37] must be loose

enough to allow the torsion bushing to turn freely
between the pintle arm and the linkage bar.
T300 Bobcat Loader

(CONT'D)
Linkage Adjustment (Cont'd)
Figure 50-101-38
Move the right side steering lever forward and install a

15/16 inch (24 mm) thick spacer (Item 1) between the
center plate (Item 2) and the mounting plate (Item 3)
[Figure 50-101-40].
Remove access plug from the top of the control panel. This will allow the pintle arms to move freely while
adjusting the steering linkage for full forward travel
Turn the control lever drift adjustment bolts (Item 1) speed.
[Figure 50-101-38] (one on each control lever) out until it
is flush with the bottom of the nut. Remove the 3/8 inch (10mm) thick spacer (Item 1)
[Figure 50-101-39].
Figure 50-101-39
Figure 50-101-41
Move the right side steering lever to the rear and install a
3/8 inch (10 mm) thick spacer (Item 1) between the pintle Before adjusting the linkage, tighten the lower pintle arm
arm cam (Item 2) and the centering block (Item 3) mounting bolt (Item 1) and both of the upper pintle mount
[Figure 50-101-39]. bolts (Item 2) to 35-40 ft.-Ibs. (48-54 Nm) torque. There
should be no play between the pintle arm and the square
pump shaft. Also check that the cam mounting bolts (Item
3) are tight, 45-50 ft.-Ibs. (62-68 Nm) torque [Figure SO
101-41].
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) Figure 50-101--44
(CONT'O)
Figure 50-101--42
Remove the spacer (Item 1) [Figure 50-101-44].
Disconnect the remote start tool. (See Contents Page 10

01.)
Figure 50-101--45
Loosen the two bolts and nuts (Item 1) [Figure 50-101

42] on each steering linkage bar.
Figure 50-1 01--43
Tighten the two bolts (Item 1) and nuts (Item 2) t6 35-40

ft.-Ibs. (47,5-54,2 Nm) [Figure 50-101-45].
Move the left control lever to the full forward position,

then pull forward on the left rear linkage bar until the
pintle arm is rotated to the front as far as possible
[Figure 50-101--43]. Use a locking plier, clamp the two
linkage bars together.
Installation: Tighten the nuts and bolts to 25-28 ft.-Ibs.

(34-38 Nm) torque.
Check the lever movement to make sure that the pintle

arm and the control lever are both at full stroke at the
same time. This will allow for maximum forward speed.
Repeat the procedure for the right side linkage.
T300 Bobcat Loader

CONTROL PANEL (ADJUSTABLE PINTLES) If the drift is excessive to the right, turn the left
(CONT'D)
adjustment bolt in.

NOTE: When using the drift adjustment bolts, only
adjust one bolt for each test drive.
Figure 50-101~6
In addition only move each bolt a maximum of

one turn for each test drive. This will help
prevent over correction and excess reduction
in travel speed.
Drift adjustment is for forward travel only.
Adjust the drift to an acceptable level.
Re-install the plug in the drift bolt access hole after

adjustment.
Tighten the two bolts and nuts to 35-40 ft.-Ibs. (47,5-54,2

Nm) torque at the steering cross shaft (Items 1 & 2)
[Figure 50-101-46].
Figure 50-101~7
Push the control lever to full stroke and turn drift

adjustment bolt (Item 1) [Figure 50-101-47] in until it
touches the U-bolt holding the control lever.
Repeat steps on the other control lever.
Drive the loader forward and check for drift.
The traditional benchmark for drift is less than 10ft. of

"drift" in 100 ft. of travel distance.
If the drift is excessive to the left, turn the right

adjustment bolt (Item 1) [Figure 50-101~7] in.
1300 Bobcat Loader

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T300 Bobcat Loader

CONTROL PANEL (SELECTABLE JOYSTICK Remove the lift arm by-pass control knob and washer
CONTROL) (SJC) (Item 1) [Figure 50-102-1].
A WARNING

W·2017·0286
"DANGER
AVOID DEATH
tubeline. hose, fitting. component or a part
• Keep out of this area when lift anTIS are Remove the control panel mount bolt (Item 1) [Figure 50
raised uniess supported by an approved
tift arm support. Replace if damaged. 57051 SW 02 6717343
102-2).
Remove the two mount bolts (Item 2) {Figure 50-102-2]

from the engine speed control.
A WARNING
Remove the engine speed control linkage from the
engine speed control lever, and remove the lever from
the loader.
Figure 50-102-3
W-2059-0598
Figure 50-102-1
Remove the two control panel mount bolts (Item 1)

{Figure 50-102-3].

25-28 ft.-Ibs. (34-38 Nm) torque.
T300 Bobcat Loader

Added April 04 50-102-1 Service Manual
CONTROL PANEL (SELECTABLE JOYSTICK Figure 50-102-6
Remove the two side panel mount bolts (Item 1) [Figure

50-102-6], to allow clearance for the removal of the
control panel.

Remove the fuse cover mount bolts (Item 1) [Figure 50 25-28 ft.-Ibs. (34-38 Nm) torque.
102-4].
Figure 50-102-7
Remove the fuse cover.
Figure 50-102-5
Disconnect the right joystick wire hamess connector

(Item 1) [Figure 50-102-7].
Remove the control panel mount bolt (ltem1) [Figure 50

102-5] from the left side of the control panel.
Remove the two side panel mount bolts (Item 2) [Figure

50-102-5], to allow clearance for the removal of the cotrol
panel.

25-28 ft.-Ibs. (34-38 Nm) torque.
T300 Bobcat Loader

CONTROL PANEL (SELECTABLE JOYSTICK Figure 50-102-10
Figure 50-102-8

from the foot rests.
Figure 50-102-11
Disconnect the left joystick wire harness connector (Item

1) [Figure 50-102-8].
Figure 50-102-9
Remove the front four mount bolts (Item 1) [Figure 50

102-11] from the foot rests.
Remove the foot rests from the loader.
Remove the two control panel mount bolts (Item 1)

[Figure 50-102-9].
T300 Bobcat Loader

CONTROL PANEL (SELECTABLE JOYSTICK
Figure 50-102-12

from the lower fill panel.
Remove the panel from the loader.
T300 Bobcat Loader

CONTROL HANDLE To replace the rubber boot (Item 1) [Figure 50-110-2] on
the control panel, remove the steering lever. (See above
Lever Removal And Installation procedure.)
Figure 50-110-1 Drill out the four rivets (Item 2) [Figure 50-110-2] located
on the flange of the rubber boot and remove the old boot.
Install the new boot and reinstall the steering lever.

110-1] from the control lever.
Remove the nuts from the two U-bolts (Item 2) [Figure

50-110-1] used to mountthe control lever.
Remove the U-bolts from the control lever mount.
Remove the control lever (Item 3) [Figure 50-110-1] by

sliding the lever through the rubber boot (Item 1) [Figure
50-110-2] on the front of the control panel.
Installation: Tighten the u-bolts so the lever can not be

moved either right or left when seated in the operator
seat. Be sure the control lever does not interfere with the
operator cab when lowering or raising the cab.
Steering Lever Boot
Figure 50-110-2
T300 Bobcat Loader

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T300 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL Handle Sensor Removal And Installation
CONTROL Figure 50-111-3
Components Identification
Figure 50-111-1
Loosen the nuts (Item 1) [Figure 50-111-3].

seat. Be sure the control lever does not interfere with the
operator cab when lowering or raising the cab.
Figure 50-111-4
Control Handle (Item 1) [Figure 50-111-1].
Figure 50-111-2
Tilt the control handle (Item 1) [Figure 50-111-4] to the

center of the loader.
Lift the boot cover (Item 2) [Figure 50-111-4].
Handle Sensor (Item 1) [Figure 50-111-2].
NOTE: The calibration procedure must be followed

when replacing handle sensor, foot pedal
sensor, actuator or ACS Controller. (See Page
60"()1.)
T300 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL Figure 50-111-7
CONTROL (CONT'D)
Handle Sensor Removal And Installation (Co nt'd)
Figure 50-111-5
Remove the handle lock solenoid connector (Item 1)

[Figure 50-111-7] from the clip.
NOTE: Pry out with a small screwdriver and push the

connector down.
Disconnect the harness connector (Item 1) from the
Figure 50-111-8
handle sensor connector.{Figure 50-111-5].

111-5] from the handle lock solenoid connector.
Figure 50-111-6
Remove one of the two mounting screws (Item 1) B from

the handle sensor.
Installation: Tighten screws to 32-38 in.-Ibs. (3,6-4,3

Nm) torque.
Remove the handle sensor connector (Item 1) [Figure
While removing the mounting pin (Item 2) from the
50-111-6] from the clip.
handle sensor, remove the one plastic spacer (Item 3),
the spring (Item 4) and washer (Item 5) {Figure 50-111
NOTE: Pry out with a small screwdriver and push the
8].
connector down.
T300 Bobcat Loader

CONTROL (CONT'D)
Handle Sensor Removal And Installation (Cont'd)
Figure 50-111-9
Remove the handle sensor (Item 1) [Figure 50-111-10]

from the handle assembly.
NOTE: The handle sensor {Item 1) [Figure 50-111-10]

can only be replaced as a complete assembly.
EARLIER VERSION HAND CONTROLS ONLY:
Check the spacer (Item 2) and screws (Item 3), mounting
pin (Item 4), spring (Item 5), washer (Item 6), bolt/nut
Remove the top mounting bolt (Item 1) [Figure 50-111
(Item 7), stop strap (Item 8) [Figure 50-111-10] and
9]from the handle sensor.
replace as needed.
NOTE: Be careful not to loose the recessed nut on
Figure 50-111-11
the other side of the handle.
Installation: Tighten bolt to 32-38 in.-Ibs. (3,6-4,3 Nm)

torque.
CURRENT VERSION HAND CONTROLS:
Remove one of the two mounting screws (Item 1) [Figure

50-111-11] from the handle sensor.
Installation: Tighten bolt to 32-38 in.-Ibs. (3,6-4,3 Nm)

torque.
T300 Bobcat Loader

CONTROL (CONT'D)
Handle Sensor Removal And Installation (Cont'd)
Figure 50-111-12
Installation: When installing the handle sensor into the

control handle, check the routing of the switch handle
wire harness (Item 1) [Figure 50-111-13] & [Figure 50
111-14] to assure proper return of the control handle to
neutral and minimize harness movement.
Remove the handle sensor (Item 1) [Figure 50-111-12]
NOTE: Route wires (Item 2) [Figure 50-111-13] &
from the handle assembly.
[Figure 50-111-14] as shown away from stop
strap (Item 3) [Figure 50-111-13] & [Figure 50
NOTE: The handle sensor (Item 1) [Figure 50-111-12]
111-14] to avoid wire damage.
can only be replaced as a complete assembly.
Check. the. spacers (Item 2), and screws (Item 3),
when replacing handle sensor, foot pedal
mounting pins (Item 4), spring (Item 5), washer (Item 6),
sensor, actuator or ACS Controller. (See Page
bolt/nut (Item 7), stop strap (Item 8) [Figure 50-111-12]
60-01.)
Control Handle Removal And Installation
Figure 50-111-13
Figure 50-111~15
Remove the handle sensor (Item 1) [Figure 50-111-15].

(See Page 50-111-1.)
T300 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL
SYSTEM) (ACS) ADVANCED HAND CONTROL
(CONrD)
Control Handle Removal And Installation (Cont'd)
Figure 50-111-16
Using a small screwdriver, hold the handle spacer (Item

1) and remove the allen head screws (Item 2) [Figure
50-111-18] from the handle assembly.
Installation: Tighten the allen head screws to 35 in.-Ibs.

(4 Nm) torque.
Remove the switch handle (Item 1) [Figure 50-111-16].
(See Page 60-01.)
Control Handle Disassembly And Assembly
Figure 50-111-17
Figure 50-111-19
Remove the rubber handle cover (Item 1) [Figure 50

Remove the handle sleeve (Item 1) and bushings (Item
111-17] from the handle.
2) [Figure 50-111-19] from the handle.
Check all parts for wear and replace as needed.
T300 Bobcat Loader

(CONT'D)
Control Handle Disassembly And Assembly (Cont'd)
Figure 50-111-20
Figure 50-111-23
Check the mounting bolt (Item 1) [Figure 50-111-20] that

connects the handle to the handle sensor unit for wear,
replace as needed.
Control Lever Removal And Installation
Figure 50-111-21
Loosen the two u-clamps (Item 1) [Figure 50-111-22]

nuts.

seat. Control lever end (Item 2) [Figure 50-111-22]
should be flush with bellcrank. Be sure the control lever
does not interfere with the operator cab when lowering or
raising the cab. The distance between handles should be
18.25 inches [Figure 50-111-23].
Remove the control lever from the cross shaft and control
panel.
111-21] from the control lever switch handle.
Remove the electrical connectors from the control lever

switch handle. (See Page 60-01.)
T300 Bobcat Loader

CONTROL HANDLE (ADVANCED CONTROL Control Lever Boot
(CONT'D) Figure 50-111-25
Control Lever Removal And Installation
To replace the rubber boot (Item 1) [Figure 50-111-25]

on the control panel, remove the control lever. (See
The control lever (Item 1) [Figure 50-111-24] must be
Drill out the four rivets (Item 2) [Figure 50-111-25]
replaced as a complete unit.
located on the flange of the rubber boot and remove the
old boot.
The connector clip (Item 2) [Figure 50-111-24] can be
replaced separately from the control lever.
Install the new boot and reinstall the control lever. (See
Contents Page 50-01)
T300 Bobcat Loader

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T300 Bobcat Loader

CONTROL HANDLE (SELECTABLE JOYSTICK Figure 50-112-3
CONTROL) (SJC)
Joystick Testing (Right & Left)
Figure 50-112-1
Disconnect the joystick harness connector (Item 1) from
the loader wiring harness (Item 2) [Figure 50-112-3].
Install the test harness (Item 3) [Figure 50-112-3]
between the two connectors.

procedure: Turn the remote start key to ON position without starting
the loader.
MEL 1608-Joystick Test Harness [Figure 50-112-1]

MEL 1563-Remote Start Tool Check the voltage between pin 3 and pin 5 on the joystick
Multimeter test harness (Item 3) [Figure 50-112-3].
Figure 50-112-2 The voltage should be between 2.45 and 2.55 volts.
Figure 50-112-4
Repeat the procedure at the right joystick wiring harness
Raise the operator cab. (See Contents Page 10-01.) connector (Item 1) [Figure 50-112-4]. (If needed.)
Connect the remote start tool to the loader. (See
At the back side of the control panel, locate the left

joystick wire connector (Item 1) [Figure 50-112-2].
T300 Bobcat Loader

Joystick Removal (Right & Left)
Remove the two outside joystick mount bolts (Item 1)

[Figure 50-112-7].
Figure 50-112-8
Roll the joystick rubber boot (Item 1) [Figure 50-112-5]

down from the joystick handle.
Remove the joystick from the rubber boot [Figure 50

112-8].
Remove the two inside joystick mount bolts (Item 1)

[Figure 50-112-6].
T300 Bobcat Loader

CONTROL HANDLE (SELECTABLE JOYSTICK Lever Assembly Removal (Right & Left)
Figure 50·112·11
Joystick Removal (Right & Left) (Cont'd)
Disconnect the electrical harness (item 1) [Figure 50 Raise the operator cab. (See Contents Page 10-01.)
112-9] from the joystick.
Remove the joystick. (See Joystick Removal (Right &

Remove the joystick from the loader.
Left) on Page 50-90-2.)
Joystick Boot Removal (Right & Left)

Remove the joystick boot. (See Joystick Boot Removal
(Right & Left) on Page 50-90-3.)
Figure 50-112-10
Remove the joystick wiring grommet (Item 1) [Figure 50

112-11]
Figure 50-112-12

Disconnect the joystick wiring harness connector (Item 1)
Remove the joystick. (See Joystick Removal (Right & [Figure 50-112-12].
Left) on Page 50-90-2.)
Remove the joystick boot from the control lever assembly

[Figure 50-112-10].
T300 Bobcat Loader

Lever Assembly Removal (Right & Left) (Cont'd)
Figure 50-112-13
Remove the two control lever mounting bolts (Item 1)

[Figure 50-112-15].
Figure 50-112-16
Remove the wiring harness grommet (Item 1) [Figure

50-112-13] from the lower steering lever assembly.
Figure 50-112-14
,----/
Remove the control lever from the loader [Figure 50

112-16].
Remove the wiring harness (Item 1) [Figure 50-112-14]

from the control lever assembly.
T300 Bobcat Loader

INSIDE ACCESS PANEL Removal And Installation (Right)
Removal And Installation (Left) Figure 50-120-3
Figure 50-120-1

3] from the front access panel.
1] from the front access panel. Remove the front access panel from the loader.
Remove the front access panel from the loader. Figure 50-120-4
Figure 50-120-2
Remove the eight mount bolts (Item 1) [Figure 50-120-4]

from the rear access panel.
Remove the throttle lever assembly from the access

Remove the eight mount bolts (Item 1) [Figure 50-120-2] panel.
from the rear access panel.
Remove the rear access panel from behind the steering
Remove the rear access panel from behind the steering panel, remove the panel from the loader.
panel, remove the panel from the loader.
T300 Bobcat Loader

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T300 Bobcat Loader

INSIDE ACCESS PANEL (SELECTABLE JOYSTICK Figure 50-121-3
CONTROL) (SJC)
Panel Removal (Right)
Figure 50-121-1
Disconnect the foot operated speed control linkage (Item

1) [Figure 50-121-3] from the hand operated speed
control lever arm.
Remove the foot operated speed control assembly from

Raise the lift arms and install an approved lift arm support the loader.
Figure 50-121-4
Remove the three mounting bolts (Item 1) [Figure 50

121-1], from the right side foot rest.
Remove the foot rest, from the loader.
Figure 50-121-2
Loosen the two mount bolts (Item 1) [Figure 50-121-4]

from the front inside access paneL

the front inside access panel.
Remove the inside access panael from the loader.

the foot operated speed control assembly.
Loosen the two mount bolts (Item 2) [Figure 50-121-2]

from the foot operated speed control assembly.
T300 Bobcat Loader

Panel Removal (Right) (Cont'd)
Figure 50-121-5
Lift the speed control pin (Item 1) from the notch (Item 2)
[Figure 50-121-7] in throttle cable.
Figure 50-121-8

from the hand operated speed control lever.
At the bottom right side of the control panel, remove the

keeper and pin (Item 1) [Figure 50-121-8] that connects
the speed control linkage arm to the speed control cable.
Lift slightly on the speed control handle and move it

toward the front of the loader [Figure 50-121-6].
T300 Bobcat Loader

Panel Removal (Right) (Cont'd)
Figure 50-121-9
Remove the five mount bolts (Item 1) [Figure 50-121-11]

from the access panel.

the lever assembly. Move the lever assembly a slight
Remove the mount bolt and nut (Item 1) [Figure 50-121 amount toward t~e center of the loader, to allow
9] from the speed control linkage arm. clearance for the panel to be removed.
Remove the speed control linkage arm (Item 1) [Figure Remove the panel from the loader.
50-121-9] from the access panel.
Figure 50-121-10
At the bottom right side of the control panel, behind the

lift arm by-pass valve, remove the two bolts and nuts
(Item 1) [Figure 50-121-10] that mount the engine speed
cable to the access panel.
T300 Bobcat Loader

INSIDE ACCESS PANEL (SELECTABLE JOYSTICK Fjgure 50-121-14
Panel Removal (Left)
Figure 50-121-12
Remove the nine mount bolts (/tern 1) [Figure 50-121

141
Remove the mount bolt (Item 2) [Figure 50-121-141 from

the lever assembly. Move the lever assembly a slight
Raise the lift arms and install an approved lift arm support amount toward the center of the loader, to allow
device. (See Contents Page 10-01.) clearance for the panel to be removed.
Raise the operator cab. (See Contents Page 10-01.) Remove the inside access panel from the loader.

121-121, from the left foot rest.
Remove the foot rest from the loader.
Figure 50-121-13

13].
Remove the front access panel from the loader.
T300 Bobcat Loader

ELECTRICAL SYSTEM & ANALYSIS
ADVANCED CONTROL SYSTEM (ACS) ................... 60-130-1
ACS Controller Removal And Installation ................ 60-130-5
Actuators Disassembly And Assembly ................. 60-130-12
Calibration Procedure .............................. 60-130-15
Components Identification ............................ 60'-130-1
Controller, Connector And Wire Identification ............. 60-130-4
Foot Lock Solenoid Connector........................ 60-130-19
Foot Lock Solenoid Removal And Installation ............ 60-130-18
Foot Sensor Connector ............................. 60-130-17
Foot Sensor Disassembly And Assembly ............... 60-130-17
Handle Sensor Connector ............................ 60-130-6
Handle Lock Solenoid Removal And Installation .......... 60-130-13
Handle Lock Solenoid Disassembly And Assembly ........ 60-130-13
Handle Lock Solenoid Con nector ..................... 60-130-14
Switch Handle Installation ............................ 60-130-9
Switch Handle Removal .............................. 60-130-7
Troubleshooting Guide ............................... 60-130-3
ALTERNATOR ......................................... 60-30-1
Adjusting The Alternator Belt ........................... 60-30-1

ELECTRICAL
Alternator Identification ............................... 60-30-1
SYSTEM &
Alternator Regulator Test. ............................. 60-30-6
ANALYSIS
Alternator Voltage Test. ............................... 60-30-3
Charging System Check .............................. 60-30-2
High Voltage Test. ...... .' ............................ 60-30-4
Low Voltage Test .................................... 60-30-3
Rectifier Continuity (Diode) Test ........................ 60-30-5
BATTERY ............................................ 60-20-1
. Removal And Installation ................... , .......•.. 60-20-1
Servicing The Electrical System ........................ 60-20-3
Using A Booster Battery (Jump Starting) .................. 60-20-4
BICSTM SYSTEM ...................................... 60-100-1

Additional Inspection For Loaders With Advanced Controls System
(ACS) or Selectable Joystick Control (SJC) ............... 60-100-2
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine
STOPPED - Key ON) ................................ 60-100-1
Inspecting The BICSTM Controller (Engine STOPPED - Key ON) 60-100-1
Inspecting The Lift Arm By-Pass Control ................. 60-100-2
Inspecting The Seat Bar Sensor (Engine RUNNING) ....... 60-100-1
Inspecting The Traction Lock (Engine RUNNING) ......... 60-100-1
Troubleshooting .................................... 60-100-3
Troubleshooting Guide ............................... 60-100-4
T300 Bobcat Loader

ELECTRICAL SYSTEM & ANALYSIS (CONT'D)
BOBCAT CONTROLLER .................................. 60~70~2
Identification Chart .....................................60-70~2
Removal And Installation ................................60~70-4
CONTROLLER (SELECTABLE JOYSTICK CONTROL) (SJC) ..... 60~71~1

Identification Chart ..................................... 60~ 71 ~4
Removal ............................................. 60~ 71 ~ 1
DIAGNOSTICS SERVICE CODES ...........................60~80~1
Display ..............................................60-80~ 1
ELECTRICAL SYSTEM INFORMATION ....................... 60~10-1
Description ...........................................60~ 10-4
Fuse Location ........................................60~ 10-6
Relay Switch Location .................................. 60~10~6
Solenoid Test ......................................... 60~1 0~7
Troubleshooting .......................................60-1 0~3
ELECTRICAUHYDRAULIC CONTROLS REFERENCE. " ......60-140-1

Controls Identification Chart .............................60-140-1
ELECTRICAUHYDRAULIC CONTROLS REFERENCE (SELECTABLE

JOYSTICK CONTROL) (SJC) .............................. 60-141-1
Controls Identification Chart. . . . . . . . . . . . . . . . . . . . .. . ..... 60-141-1
FLYWHEEL RPM SENSOR ............................ " .60-170~1
Adjustment .......................................... 60-170-1
INSTRUMENT PANEL ....................................60-50-1
Deluxe Panel Removal·And Installation (Right Side) .......... 60~50-10
Deluxe Panel Setup ....................................60-50-6
Front Accessory Panel Removal And Installation ............60-50-12
Left Panel. ...........................................60-50-1
Option And Field Accessory Panels (If Equipped) .............60-50-8
Passwords (Deluxe) ....................................60-50-6
Right Panel (Standard) (With Key Switch) ................... 60-50-2
Right Panel (Deluxe) (With Keyless Start) ................... 60-50-3
Right Panel Setup Display Options (Deluxe) ................. 60-50-5
Standard Panel Removal And Installation (Right Side) ......... 60~50-9
Standard & Deluxe Panel Removal And Installation (Left Side) .. 60~50~ 11
LIFT AND TILT ACTUATOR CALIBRATION (SELECTABLE JOYSTICK

CONTROL) (SJC) ....................................... 60~160~1
Procedure .......................................... 60~160-1
T300 Bobcat Loader

ELECTRICAL SYSTEM & ANALYSIS (CONT'D)
LIGHTS ............................................60-60-1
Front Removal And Installation ....................... 60-60-1
Rear Removal And Installation ........................60-60-1
SEAT BAR SENSOR ................................. 60-110-1
BICSTM Circuit Test ............................... 60-110-4
Removal And Installation ...........................60-110-3
Test ...........................................60-110-2
Troubleshooting Chart .............................60-110-1
SERVICE PC (LAPTOP COMPUTER) ................... 60-150-1
Connecting The Service PC To Remote Start Tool ....... 60-150-1
SPEED SENSOR (SELECTABLE JOYSTICK CONTROL) (SJC). 60-80-1

Removal .........................................60-80-2
Testing ..........................................60-80-1
STARTER ..........................................60-40-1
Checking ........................................60-40-3
Disassembly And Assembly .......................... 60-40-4
Inspection And Repair .............................. 60-40-7
No Load Test ....................................60-40-10
TRACTION LOCK ...................................60-120-1
Description Of The Control System ................... 60-120-2
Inspecting The Control System ......................60-120-2
Parking Brake Solenoid Removal And Installation ........ 60-120-3
Troubleshooting Chart ............................. 60-120-1

T300 Bobcat Loader

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T300 Bobcat Loader

6()"04 Service Manual
ELECTRICAL SYSTEM INFORMATION
WIRING SCHEMATIC
(Without Option)
. (SIN 525511001 & ABOVE)
(PRINTED OCTOBER 2003)
V-0407
WIRING SCHEMATIC
(With ACS Option)
T300 (SIN 525411001 & ABOVE)
(SIN 525511001 & ABOVE)
V-040S
WIRING SCHEMATIC
(With SJC OPTION)
T300 (SIN 525411001 & ABOVE)
(SIN 525511001 & ABOVE)
V-0409
WIRING SCHEMATIC
OPTIONS
T300 (SIN 525411001 & ABOVE)
(SIN 525511001 & ABOVE)
V-0410
WIRING SCHEMATIC
OPTIONS
T300 (SIN 525411001 & ABOVE)
(SIN 525511001 & ABOVE)
V-0411
T300 Bobcat Loader

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T300 Bobcat Loader

WIRING SCHEMATIC
OPTIONS
TlOO (SIN 525411001 AND ABOVE)
V-041 0
c'-,------J
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IllEiDl\Jl\II
HIGH
:>
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1200 ,2"...
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HVAC HARNESS - 6725933
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SWITCHES HARNESS
6718820
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EXTERIOR CAB HARNESS POWER BOB-TACH HARNESS

6718872 6730770
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ROAD LIGHTS
WiRES CONNECT BY !..ETTER

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A" --l.!f-~
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HARNESS·6715659 B
TO SATTERYFEED l00c-ll199 REO" REOiWrlT, RKG
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tNESS·6718426
V-0410 (10-.8.(13)
WIRING SCHEMATIC :'..... PlUl1 <-
T300 (SIN 525411001 AND ABOVE) l.~_;;~j~ W= 24M
(PRINTED OCTOBER 2003) ~i? '~t'" c:~[~]~~;: -1~

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MAINFRAME HARNESS 6730292

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WIRING SCHEMATIC
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lW Wb
(Without Option)
V..Q.iW7
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I ACROfi COiIINECTORS l=sc.:r~~H r
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WIRING SCHEMATIC
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V.0411 6SL1-PiJ1
CAN CONNECTOR
~=: m~~: ::.~=

SWPOWER
<:'.AtILOW
1
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960G~L8l..
To Mainframe
Harnesli
CAN HIGH A --- 9500

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7-PiN
C666
ATTACHMENT
CONNECTOR C426 l(£y*'ROH"
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1100
S1\l'i PUR
CONTROL HARNESS· 6718426 CAN StuELD
SWPOWER 173' ""0
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CAH;;tQ;;
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GROUND 2730
C666 '1'':;:'NT
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DELUXE ATTACHMENT
CONTROL HARNESS
A 6732730
STANDARD ACCESSORY HARNESS - 6727468
FLASHER
I"'"
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C703 n·''''''N aLACK
5100 7_~"_ C E OUTPUT
S35Ci -~.- H F OlffPlIl
$<100 - - J G OUTPUT
--- ----5050 - -- fa: H OUTPUT
5300 - - G C OUTPUT
........
£i150 • ~-, D 0 OUTPUT 'It
5250 F A OOTPU T U
5200 -,--, E; B OUTPUT
SOOO ---- A; J OUTPUT
S450 _.. "- K! KOIJTPUT
C 704 J,.,...... GRAY

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5!"iOO ~-. A 10'#2
B "'"
C "' ..
[)E '''''l
OPEN
F """"
ADVANCED HAND CONTROL
G opel"
H OPEN
(WITH PUSH BUTTON FLOAT) •
K OPEN RIGHT STEERING LEVER· 6675742 and
LEFT STEERING LEVER 6675750
'OOPlIONS
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--- n ....
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ELECTRICAL SYSTEM INFORMATION (CONT'D)
Troubleshooting

A WARNING
assistance in locating and correcting BICS system Instructions are necessary before operating or
problems. It is recommended that these procedures be .servicing machine. Read and understand the
done by authorized Bobcat Service Personnel only. Operation & Maintenance Manual, Operator's
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
can cause injury or death.
W-2003-0903
.
··CAUse····· ..........~.
.... PROBLEM .' . . . ..... .
Battery will not take a charge. 2,3,4

Alternator will not charge. 1,4
Starter will not turn the engine. 2,3,4,6,7,8,9
, ....
KEY ro CQaRECT THE CAUSE . / .. .:
1. Alternator belt is loose or damaged.
2. Battery connections are dirty or loose.
3. Battery is damaged.
4. The cable & wire connection are not making a good contact.
5. The alternator is damaged. I
6. The engine is locked.
7. The starter is damaged.
8. The wiring or the solenoid is damaged.
9. Check the fuses.
T300 Bobcat Loader

ELECTRICAL SYSTEM INFORMATION (CONT'D) Figure 60-10-3
Description
Figure 60-10-1
The fuse holder is located in the engine compartment,

below the engine harness connector (Item 1) [Figure 60
10-2] & [Figure 60-10-3].
The loader has a 12 volt, negative ground alternator

charging system. The electrical system is protected by a
100 amp master fuse (Item 1) [Figure 60-10-1] to protect
against serious system overloads that could lead to
burned up harness or loader damage.
Figure 60-10-2
T300 Bobcat Loader

ELECTRICAL SYSTEM INFORMATION (CONT'D) Figure 60-10-5
Description (Cont'd)
Figure 60-10-4
Remove the fuse panel cover (Item 1) [Figure 60-10-4].
The fuse panel decal (Item 1) [Figure 60-10-5] is shown

inside the cover.
The electrical system is also protected by fuses and
relays under the fuse panel cover (Item 1) [Figure 60-10
4] located in the cab on the steering control panel.
IMPORTANT
Do Not use silicone base sprays and/or sealants on

harness connectors or components.
1-2123-0397
T300 Bobcat Loader

ELECTRICAL SYSTEM INFORMATION (CONTD) Remove the cover to check or replace the fuses.
Fuse Location The location and sizes are shown in [Figure 60-10-6] &
[Figure 60-10-7].
Figure 60-10-6
Ref Description AmQ... am Description Amp.
F1 Heater 25 F9 Unswitched Attch. 25
F2 Front & Marker Lights 15 F10 Switched Attach. 25
F3 Rear Ligots 15 F11 Alternator & Kits 25
F4 Bobcat Controller 25 F12 AHC Power 25
F5 Traction 30
F6 Fuel Shutoff 30
F7 NotUsed
Fa NotUsed
Relay Switch Location
Remove the cover to check or replace the relays.
The location is shown in [Figure 60-10-6] & [Figure 60

10-7].
Ref Description Ref Description
B SWitch Power F Glow Plugs
C Rear Lights G Fuel Shutoff
o Front & Marker Lights H Traction
E Not Used J Starter
6718774
Figure 60-10-7
T300 Bobcat Loader

ELECTRICAL SYSTEM INFORMATION (CONT'D)
Solenoid Test
Figure 60-10-8
P9175

for the pressure relief (small) coil is 7-10 ohm and the
other coils 5-8 ohms.
Replace the test meter with 12 volt power. You can see
T300 Bobcat Loader

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1300 Bobcat Loader

BATTERY Figure 60-20-2
A WARNING
Batteries contain acid which burns eyes and skin on

contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities Remove the battery holddown clamp (Item 1) [Figure 60
of water or milk! DO NOT induce vomiting. Get 20-2].
prompt medical attention.
W-2065-1296
Figure 60-20-3
Figure 60-20-1
Disconnect the positive (+) cable (Item 1) [Figure 60-20

3] from the battery.
Open the rear door.
Disconnect the negative (-) cable (Item 1) [Figure 60-20

1] from the battery.
T300 Bobcat Loader

BATTERY (CO NT' D)
Always clean the terminals and cable ends when
installating a battery [Figure 60-20-5] & [Figure 60-20
6].
Figure 60-20-4
When installing the battery in the loader, do not touch any
metal parts with the battery terminals.
Connect and tighten the battery cables.
Figure 60-20-7
Remove the battery from the loader [Figure 60-20-4].
Figure 60-20-5
Connect the negative (-) cable (Item 1) [Figure 6Q..20-7]

last to prevent sparks.
A WARNING
Keep arcs, sparks flames and lighted tobacco away

from batteries. When jumping from booster battery
make final connection (negative) at engine frame.
Do not jump start or charge a frozen or damaged

battery. Warm battery to 60°F (16"C) before
connecting to a charger. Unplug charger before
Figure 60-20-6 connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
Battery gas can explode and cause serious injury.

W-2066·1296
T300 Bobcat Loader

BATTERY (CONT'D) Clean the terminals and cable ends as shown in [Figure
60~20-8] & [Figure 60~20-9].
Servicing The Electrical System
Figure 60~20-1 0
A WARNING


minutes.
If electrolyte is taken internally drink large quantities

of water or milk! DO NOT induce vomiting. Get
W-2065-1296
The battery cables must be clean and the connections
tight. Remove acid or corrosion from the battery and
Figure 6o-20~8 cables with a sodium bicarbonate (baking soda) and
water solution [Figure 60-20-10].
Check the electrolyte level in the battery. Add distilled

water as needed.
Put Battery Saver or grease on the battery terminals and

cable ends to prevent corrosion.
Figure 60~20~9
T300 Bobcat Loader

BATTERY (CONTD) Figure 60-20-11
Using A Booster Battery (Jump Starting)
A WARNING


minutes.
If electrolyte is taken internally drink large quantities

W-2065-1296
A WARNING
Keep arcs, sparks flames and lighted tobacco away

from batteries. When jumping from booster battery
Do not jump start or charge a frozen or damaged

battery. Warm battery to 60°F (16°C) before If it is necessary to use a booster battery to start the
connecting to a charger. Unplug charger before engine, BE CAREFUL! There must be one person in the
connecting or disconnecting cables to battery. Never operator's seat and one person to connect and
lean over battery while boosting, testing or charging. disconnect the battery cables.
Battery gas can explode and cause serious injury. The ignition must be in the OFF position. The booster
W-2066-1296 battery to be used must be 12 volt.
Connect the end of the first cable (Item 1) to the positive

(+) terminal of the booster battery. Connect the other end
of the same cable (Item 2) [Figure 60-20-11] to the
positive terminal on the starter.
Connect the end of the second cable (Item 3) to the

negative (-) terminal of the booster battery. Connect the
other end of the same cable (Item 4) [Figure 60-20-11] to
the engine frame.
Keep cables away from moving parts. Start the engine

(See Cold Temperature Starting Condition, OpE;jration &
Maintenance Manual.)
After the engine hasostarted,remove the ground (-) cable

(Item 4) [Figure 60-20-11] first.
Remove the cable from the starter.
T300 Bobcat Loader

ALTERNATOR Alternator Identification
A~justing The Alternator Belt Figure 60-30-2
Figure 60-30-1
The black cover has been removed to show alternator

rectifier/regulator assembly. The alternator contains field
Stop the engine.
coil diodes (low current) (Item 1) [Figure 60-30-2],
grounded heat sink (Item 2) [Figure 60-30-2] & [Figure
60-30-3], B+ power heat sink (Item 3) [Figure 60-30-2] &
[Figure 60-30-3], regulator (Item 4) [Figure 60-30-2] &
Loosen the alternator adjustment bolt (Item 1) [Figure
[Figure 60-30-3], and four pair of large power diodes
60-30-1]. (Item 1) [Figure 60-30-3] on the underside of the rectifier.
At the top side of the altenator, loosen the alternator Figure 60-30-3
mounting bolt (Item 2) [Figure 60-30-1].
Move the alternator until the belt has 5/16 inch (8,0 mm)
movement at the middle of the belt span with 15 Ibs. (66
N) of force.
Tighten the adjustment bolts and mounting bolt.
NOTE: The rectifier/regulator assembly has been

removed from the alternator and flipped over
for component identification [Figure 60-30-3].
T300 Bobcat Loader

ALTERNATOR (CONTD) Figure 60-30-4
Charging System Check
A WARNING


minutes.
If electrolyte is taken internally drink large quantities If the charging system malfunctions check the following:
prompt medical attention. Check the condition and tension of the alternator belt.
W-2065-1296 (See Adjusting The Alternator Belt on Page 60-30-1.) If
belt is worn or deteriorated replace.
Inspect the alternator wiring harness and connectors at
A WARNING
alternator. Harness and connectors must be clean and
tight.
Check the fuse for the alternator in the fuse panel. If fuse
Keep arcs, sparks flames and lighted tobacco away is burned, find the cause and repair/replace. If fuse is in
from batteries. When jumping from booster battery doubt, remove it and check for continuity.
Check the electrolyte level in the battery. Add distilled
Do not jump start or charge a frozen or damaged water as needed. (Does not apply to maintenance free
battery. Warm battery to 60°F (16°C) before batteries. )
connecting to a charger. Unplug charger before
Verify the charge of the battery. Make sure battery is fully
connecting or disconnecting cables to battery. Never charged.
lean over battery while boosting, testing or charging.
Disconnect the battery cables (negative first, then
Battery gas can explode and cause serious injury. positive). Inspect the cable clamps and battery posts for
W-2066-1296 corrosion. Remove acid or corrosion from the battery
and cables with a sodium bicarbonate and water
solution. Put grease on the cable ends and battery
terminals to prevent corrosion. Reconnect the cable to
the positive terminal.
IMPORTANT
With the key off, connect a test light between the
negative battery post and the disconnected negative
Damage to the alternator can occur if: cable clamp.
• Engine is operated with battery cables
disconnected. 1 . If the test light does not light up, reattach the clamp
• Battery cables are connected when using a fast and proceed to alternator voltage test. (See Below.)
charger or when welding on the loader. (Remove 2. If the test light lights up, there is a short (drain) in the
both cables from the battery.) electrical system of the loader. The short must be
• Extra battery cables (booster cables) are repaired before the charging system can be checked.
connected wrong.
1-2023-1285 3. Disconnect the alternator B+ terminal (Item 1) and L
& S.terminal connector (Item 2) [Figure 60-30-4] and
if the test light goes out, the alternator is faulty. If the
test light stays on, find the short in the system and
repair it.
T300 Bobcat Loader

ALTERNATOR (CONT'D) Low Voltage Test
Alternator Voltage Test Figure 60-30-6
Turn engine OFF and remove the L & S terminal

connector (Item 1) [Figure 60-30-6] off the alternator.
Open rear door. (See Contents Page 50-01.)
Turn the remote start tool key to the ON position.
Contents Page 10-01.) Figure 60-30-7
Turn the engine on with the remote start tool and run at
idle. With a voltmeter, check the voltage between the B+
terminal and ground at the starter [Figure 60-30-5].
The voltage must be higher than 13.5 volts but lower than
14.7 volts at 70 0 F (Alternator Temperature).
If the voltage is higher that 14.7 volts, proceed to the

following high voltage test.
If the voltage is lower than 13.5 volts, run the engine at

high idle and recheck voltage. If voltage is still below 13.5
volts, proceed with the following low voltage test.
Check the voltage across the "L" terminal (Item 1) and

ground (Item 2) [Figure 60-30-7]. The voltage should be
what the battery voltage is. If not, check wire harness,
relay and fuses. If the wire harness, relay and fuses are
OK then remove alternator for replacement or repair.
T300 Bobcat Loader

ALTERNATOR (CONTO)
High Voltage Test

IMPORTANT
Figure 60-30-8
Damage to the alternator can occur if:
• Engine" is' . oPerati!d . with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the loader. (Remove
both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
1-2023-1285
Figure 60-30-9
Turn engine OFF and remove the L & S Terminal

connector (Item 1) [Figure 60-30-6] off the alternator.
Check the continuity between the "S" terminal (Item 1)

[Figure 60-30·8] and the positive (+) terminal on the
battery or starter terminal (Item 2) [Figure 60-30-8].
There should be continuity. If no continuity, replace wire
harness.
If voltage is still above 14.7 volts at 70° F (Alternator

Temperature), then remove alternator for replacement or
repair. Place jackstands under the rear corners of the loader.
Removal And Installation Raise the lift arms and install an approved lift arm support
A DANGER Raise the operator cab. (See Contents Page 10-01.)
AVOID DEATH
tubeline, hose, fitting, component or a part Disconnect the negative (-) cable from the battery.

raised uniess supported by an approved
Disconnect the red wire (Item 1) [Figure 60-30-9] from
lift arm support. Replace if damaged. 57051 SW 02 6717343 the alternator which comes from the battery.
60-30-9] from the alternator.
A WARNING

W-2059-0598
T300 Bobcat Loader

ALTERNATOR (CONT'D)
NOTE: In the diode tests there should be continuity
in one direction only. Meter readings should
be different when probes are reversed. If the
diode being tested shows no continuity or
Figure 60-30-10
continuity in both directions, replace the
rectifier assembly.
Figure 60-30-12
Remove the adjustment bolt (Item 1) [Figure 60-30-10]
from the mounting bracket.
Remove the alternator belt (Item 2) [Figure 60-30-10]

NOTE: Use the diode function (Item 1) [Figure 60-30
from the alternator pulley.
12] on the multimeter.
At the top of the alternator, remove the mounting bolt

Figure 60-30-13
(Item 3) [Figure 60-30-10].
Remove the alternator from the loader.
Rectifier Continuity (Diode) Test
Figure 60-30-11
Touch the probes to the terminals (Item 1) [Figure 6()..30

13] of each diode and read the meter.
Reverse the probes to check the diode in the other

direction.
Meter readings should be different when probes are

Remove the two screws (Item 1), nut/washer (Item 2) and reversed.
the plastic cover (Item 3) [Figure 60-30-11] from the
alternator.
T300 Bobcat Loader

ALTERNATOR (CONT'D) Figure 60-30-16
Rectifier Continuity (Diode) Test (Cont'd)
Figure 60-30-14
Reverse the probes to check in the other direction

[Figure 60-30-15].
There should be continuity in one direction only. Meter

Touch one probe to the diode (Item 1) [Figure 60-30-14] readings should be different when probes are reversed. If
and the other probe to each heat sink and read the meter. there is no continuity or continuity in both directions,
replace regulator.
Reverse the probes to check the diode in the other
direction.
Meter readings should be different when probes are

reversed.
Alternator Regulator Test
Figure 60-30-15
Touch one probe to the "L" terminal (Item 1) and the other
probe to the ground (Item 2) [Figure 60-30-15].
T300 Bobcat Loader

ALTERNATOR (CONT'D) Stator Continuity Test
Disassembly Figure 60-30-18
Figure 60-30-17
1. Alternator 11. Bearing
2. Nut 12. Stator
3. Pulley 13. Bracket
4. Spacer 14. Sleeve
5. Bolt 15. Regulator
6. Bracket 16. Rectifier
7. Bolt 17. Cover
8. Bearing 18. Spacer
9. Retainer 19. Nut
10. Rotor
Use an ohmmeter to test the stator.
Touch the probes to two of the bare stator wires [Figure

60-30-18].
Move one of the probes to the third wire.
The readings should be the same.
If there is no continuity, replace the stator.
Stator Ground Test
Figure 60-30-19
C·3529B
Disassemble the alternator [Figure 60-30-17].
Remove the regulator cover.
Remove the four bolts holding halves together.
Pry the halves apart (use a press if needed).
Use a soft jaw vise to hold rotor while removing pulley
nut.
Remove front case half from the rotor using a plastic
hammer or press.
Unsolder the stator leads from the rectifier. Remove the

Touch one probe to a bare stator lead and the other
stator.
probe to the bare metal surface of the stator [Figure 60
30-19].
Unsolder the two leads between the rectifier and
regulator. Remove the regulator from rectifier.

There should be no continuity.
Replace the stator if there is continuity.
T300 Bobcat Loader

ALTERNATOR (CONT'O) Assembly
Rotor Continuity Test Figure 60-30-22
Reverse the order of disassembly.
Touch the probes to the slip rings [Figure 60-30-20].

Do not assemble the rear case half.
The ohmmeter should read between 3.0-4.0 ohms.

Place the rotor in soft jaws when tightening the shaft nut
(Item 1) [Figure 60-30-22]. Tighten to 72 ± 14.5 ft.-Ibs.
If there is no continuity replace the rotor.

(98 ± 20 Nm) torque.
Rotor Ground Test Install the rear case half and the remaining parts.
Figure 60-30-21
Touch one probe to one of the slip rings and the other
probe to the rotor shaft [Figure 60-30-21].
There should be no continuity.
Replace the rotor if there is continuity.
T300 Bobcat Loader

6D-30-8 Service Manual
STARTER Figure 60-40-3
Figure 60-40-1
Remove the three mounting bolts (Item 1) [Figure 60-40

3].
Remove the starter from the engine.

Open the rear door.
Disconnect the negative(-) cable from the battery.
Disconnect the wires and positive (+) cable (Item 1)

[Figure 60-40-1] from the starter solenoid.
Figure 60-40-2
Disconnect the wire connector (Item 1) [Figure 60-40-2]

from the two solenoid solenoid wires.
T300 Bobcat Loader

STARTER (CONT'O)
1. Starter
2. Shaft 13. Lever
3. Gear 14. Gear
4. Washer 15. Bracket
5. Shaft 16. Spring
6. Stop Ring 17. Gear
7. Lever 18. Stop
8. Holder 19. Stop Ring
9. Spring 20. Ball
10. Spring 21. Armature
11. Plate 22. Washer
12. Seal 23. Seal
24. Yoke
~~
I I
19 I
I
)
./'
./"
./'
./'
./'
./'
./'
./
25. Holder
26. Bracket
26 27. Ring
28. Bolt
29. Bolt
23 30. Switch
I 23
31.
32.
Seal
Bolt
33. Washer
34. Nut
35. Boot
36. Bracket
8-16488 '- /
T300 Bobcat Loader

STARTER (CONT'D) If the starter does not turn, the starter is defective.
Checking Figure 60-40-6
Figure 60-40-4
8att=---
S R=-__~
Cranking
Motor
Stop the engine and open the rear door.
The key switch must be in the OFF position.

Remove the negative (-) and positive (+) cables from the
battery.
The battery must be at full charge.
Disconnect the ground wire (Item 1) [Figure 60-40-6]
The cable connections on the battery must be clean and

from the starter.
tight.
Disconnect the engine harness power wire and positive
Connect a jumper wire between S terminal and BAT (+) battery cable from the starter solenoid terminal (Item
terminal [Figure 60-40-4]. 2) [Figure 60-40-6].
If the starter turns but does not turn the engine, the Installation: Tighten the nut to 18-24 ft. Ibs. (24,4-32,5
starter drive has a defect. Nm) torque.
Figure 60-40-5 Disconnect the tan wire (Item 3) [Figure 60-40-6] from
the R terminal on the starter solenoid.
Disconnect the brown wire (Item 4) [Figure 60-40-6]
from the S terminal on the starter solenoid.
Remove the mounting bolts (Item 5) [Figure 60-40-6]
from the starter.
Remove the starter from the engine.
Cranking
Motor
Installation: Tighten the three mounting bolts to 25-28
ft.-Ibs. (34-38 Nm) torque.
Reverse the removal procedure to install the starter.
A-1991
Connect a jumper wire (of at least 4gauge in size)

between the M terminal and the BAT terminal [Figure 60
40-5].
If the starter turns, the defect is in the solenoid.
T300 Bobcat Loader

STARTER (CONTD) Figure 60-40-9
Figure 60-40-7
Remove the bolts (Item 1) from the brush cover (Item 2)

[Figure 60-40-9].
Remove the cover (Item 2) [Figure 60-40-9].

Remove the cable (Item 1) [Figure 60-40-7] from the
magnetic switch. Figure 60-40-10
Remove the bolts (Item 2) [Figure 60-40-7].
Installation: Tighten the bolts to 63-129 ft.lbs. (7,1-14,6

Nm) torque.
Figure 60-40-8
USing a needle nose pliers, pull the brush springs (Item

1) back and remove the brushes (Item 2) [Figure 60-40
10].
NOTE: The brushes are non-replaceable. If the

brushes are worn order a new brush holder
(for the negative brushes) and yolk (for the
Remove the armature, yoke, brush holder and rear positive brushes).
bracket assemblies (Item 1) from the front assembly
(Item 2) [Figure 60-40-8]. Remove the brush holder (Item 3) [Figure 60-40-10]
from the end of the armature.
NOTE: When separating the parts there will be a steel
ball (Item 3)located at the end of the armature
shaft (Item 4) [Figure 60-40-8].
Installation: Apply grease to the steel ball (Item 3) and

install into the end of the armature shaft (Item 4) [Figure
60-40-8].
T300 Bobcat Loader

STARTER (CONT'D) Figure 60-40-13
Figure 60-40-11
Inspect the magnetic switch (Item 1), the spring (Item

2),and the plunger (Item 3) [Figure 60-40-131 for wear
Remove the armature (Item 1) [Figure 60-40-11] from Figure 60-40-14

the frame.
Remove the bearing (Item 2) [Figure 60-40-11] from the

end of the armature.
Figure 60-40-12
Remove the center bracket (Item 1) [Figure 60-40-14].

magnetic switch.
Installation: Tighten bolts to 34-69 ft.-Ibs. ( 3,8-7,8 Nm)

torque.
Remove the front assembly (Item 2) from the magnetic

switch (Item 3) [Figure 60-40-12].
T300 Bobcat Loader

STARTER (CONTD) Figure 60-40-17
Figure 60-40-15
Remove the snap ring (Item 3) [Figure 60-40-16] &

[Figure 60-40-17]
Remove the retainer (Item 2) [Figure 60-40-16] &

Remove the rubber retainer (Item 1) [Figure 60-40-15]. [Figure 60-40-17] and pinion (Item 1) [Figure 60-40-16]
& [Figure 60-40-17].
Remove the planetary gears (Item 2) [Figure 60-40-15]
and inspect for damage. Remove the spring (Item 4) [Figure 60-40-17].
Figure 60-40-16 Installation: Inspect all parts for wear and replace as
needed.
Press down on the pinion (Item 1) [Figure 60-40-16] &

[Figure 60-40-17] and retainer (Item 2) [Figure 60-40
16] & [Figure 60-40-17].
T300 Bobcat Loader

_ 60-40-6 Service Manual
STARTER (CONT'D) Figure 60-40-20
Inspection And Repair
Armature Winding Continuity Test: Use a circuit tester,

touch the probes to two commutator segments [Figure
60-40-20]. There should be continuity at any point. If
there is no continuity, the winding is open-circuited,
Inspect the brush cover for discoloration, indication the replace the armature.
starter has been overheated.
Figure 60-40-21
Inspect the pinion teeth for wear and damage.
Armature Short-Circuit Test: Use a growler tester, put the

armature on the growler and hold a hack saw blade
against the armature core while slowly rotating the
armature [Figure 60-40-18]. A short circuited armature
causes the blade to vibrate and be attracted to the core.
An armature which is short-circuited must be replaced.
Figure 60-40-19
8-14458
Commutator Run-Out Test: check the commutator run

out as shown in [Figure 60-40-21].
Service Limit - 0.002 inch (0,7 mm)
If the commutator exceeds the service limit, repair as

needed.
Armature Winding Ground Test: Use a circuit tester,

touch one probe to a commutator segment and the other
probe to the armature core [Figure 60-40-19]. There
should be no continuity. If there is continuity, the
armature is grounded and must be replaced.
T300 Bobcat Loader

STARTER (CONT'D)
Inspection And Repair (Cont'd) Figure 60-40-23
Figure 60-40-22
Check the field windings for wear and damage.
Measure the segment mica depth (Item 1) [Figure 60-40 Check all the connections for clean and tight solder
22]. joints.
Service Limit - 0.012 inch (0,3 mm) Field Winding Ground Test: Use a circuit tester, touch
one probe to the field winding end of the brush and the
If it is worn, replace the armature. other probe to the surface of the frame [Figure 60-40
23]. There should be no continuity. If there is continuity,
Check the commutator surface for burned spots which the field windings are grounded.
usually indicates an open-circuit, and correct it using
#400 sand paper. Replace the frame.
Figure 60-40-24
Field Windings Continuity Test: Use a circuit tester, touch

one probe to the wire and the other probe to the brush
[Figure 60-40-24]. There should be continuity. If there is
no continuity, the field windings are open-circuited.
Replace the frame.
T300 Bobcat Loader

STARTER (CONT' D) Figure 60-40-27
Inspection And Repair (Cont'd)
Figure 60-40-25
Pull-In Test: Use circuit tester, touch one probe to the

starter motor terminal (Item 1) and one probe to the S
terminal (Item 2) [Figure 60-40-27].
Inspect the brushes for wear and damage.
Replace the brush holder and yoke if the brushes need

replacement.
Check brush spring, for damage or rust. Replace as

needed.
Brush Holder Insulation Test: Use a circuit tester, touch

one probe to the positive brush holder plate and the other
probe to the holder plate [Figure 60-40-25]. There
should be no continuity. If there is continuity, replace or
repair.
Figure 60-40-26
Hold-In Test: Use circuit tester, touch one probe to the

mounting bolt (Item 1) and one probe to the S terminal
(Item 2) [Figure 60-40-26] on the magnetic switch.
T300 Bobcat Loader

STARTER (CONT'O)
No load Test
Figure 60-40-28
Ammeter
50
-"I
~I
I
(' I
i !
L___ -.J
Starter 8-14440
The following test should be done after reassembling the

starter:
Clamp the starter in a vise. Using a 12 volt battery and

ammeter, connect the positive wire of the battery, and the
ammeter to the terminal [Figure 60-40-28]. Connect the
negative wire to the starter body. Using a jumper wire,
connect the 50 terminal to the main terminal.
The starter should show smooth and steady rotation

immediately after the pinion is engaged, it should draw
less than the specified current.
Service Limit - 1470 Amp. at Stall Condition
Clean all parts and apply high temperature grease to the

armature bearing, return spring, steel ball, over running
clutch, and idler gear rollers.
T300 Bobcat Loader

INSTRUMENT PANEL The lett instrument panel is the same for both the
Standard and Deluxe Instrument Panels [Figure 60~50~
Left Panel 1].
Figure 60~50~1 The table below shows the DESCRIPTION and

FUNCTION/OPERATION for each of the components of
the lett panel.
Press and hold LIGHTS button (Item 4) [Figure 60~50~1]

for two seconds to view SERVICE CODES in the
HOURMETER/CODE DISPLAY (Item 2) [Figure 60~50-
1]. If more than one SERVICE CODE is present, the
codes will scroll on the HOURMETERICODE DISPLAY.
i
'REF. DESCRIPTION ..... FUNCTION IOPERAnON
!
'NO -
" .... . . ... ...... " . . '. -".. .1..
1 TEMPERATURE GAUGE Shows the engine coolant temperature.
2 HOURMETER / CODE DISPLAY / HOURMETER - Records operating hours of loader. CODE DISPLAY - Display numeric SERVICE CODES'
GLOW PLUG COUNTDOWN relating to the loader monitoring system. COUTNTDOWN - Glow Plug time remaning
3 FUEL GAUGE Shows the amount of fuel in the tank.
4 LIGHTS / HOLD FOR CODES LIGHTS - Press once for FRONT LIGHTS. Press a second time for FRONT AND REAR lights. Press a third time
to turn all lights off. HOLD FOR CODES - Press and hold two seonds for display of SERVICE CODES (Item 2).
(CODES' show only when there is an error found by loader monitoring system.)
5 BUCKET POSITIONING (Option) Press to engage the BUCKET POSITIONING function. Press again to disengage. Press and hold 2 seconds to
view BASE or SHTDN (+SHUTDOWN) feature in HOURMETERICODE DISPLAY.
ATIACHMENT AUXILIARY HYDRAULICS
6 HIGH FLOW (Option) i Press to engage the HIGH FLOW auxiliary hydraulics. Press again to disengage.
7 MAXIMUM FLOW / VARIABLE FLOW Press once to engage the VARIABLE FLOW auxiliary hydraulics. Press a second time to engage MAXIMUM
FLOW. Press a third time to disengage all auxiliary hydraulics. [VARIABLE FLOW allows for slow-to-fast
movement of auxiliary functions (The farther you move the switCh, the faster the movement of auxiliary
functions.) MAXIMUM FLOW allows for only fast movement.]
8 AUXILIARY PRESSURE RELEASE Press and hold for two seconds. The engine wil stop. Hydraulic pressure will be released in the rear auxiliary (If
. so equipped) or right side front auxiliary circuit (If so equipped).
BOBCAT INTERBLOCK CONTROL SYSTEM (BICSTM)
(See BICSTM SYSTEM, Contents Page 60-01 Troubleshooting Guide for Troubleshooting
9 PRESS TO OPERATE LOADER Press to activate BICSTM System when the Seat Bar is down and operator is seated in operating position.
10 SEAT BAR The light comes ON when the seat bar is down.
11 LIFT & TILT VALVE The light comes ON when the seaibar is down and the PRESS TO OPERATE Button is pressed. The lift and tilt !
functions gm be operated when the light is ON.

12 TRACTION Th, 'OM rom" ON w"," the ~t "" " dow', ~g;" ;, ru,,;,g, "d '''''''' txak, •
, be moved forward or backward when the light is ON.
",,,,,d.
-
Tho '~";j
13 TRACTION LOCK OVl:.HRIDl:. (Function Only When Seat Bar Is Raised And The Engine Is Running) Press to unlOCk the brak
use the steering levers to move the loader forward or backward when using the backhoe attachment or for 10 ,
service. (See TRACTION LOCK OVERRIDE Page 60-01). Press a second time to lock the brakes. .
14 ALARM The ALARM beeps when there is an Error, WARNING or +SHUTDOWN condition.
•
T300 Bobcat Loader

INSTRUMENT PANEL (CONT'O) The right instrument panel shown [Figure 60-50-2] is the
Standard Panel.
Right Panel (Standard) (With Key Switch)
The table below shows the Icons and other components
Figure 60-50-2 of the Right Standard Panel
* These functions are monitored and have SERVICE

CODES associated with them. See Contents Page 60-01
for descriptions of DIAGNOSTICS SERVICE CODES.
B-155528
.....
<REF. !"<aMC:noN ' 1··clQQNf ....•.~~ ... CODE 'coNDiTION .'. .," '~~p~ . ."
. .: .•.. )UGfIT '.
.
,
'"
.'
.... .'..
...:. ...:.;. .....
Advanced ON 3 Beeps Error Error with Advanced Control System (ACS)
8 15 Control System
(ACS)
Attachment
8
. 16 •Control
i Device (ACD)
FLASHING 13 Beeps
I i
,
Error Error with Attachment Control Device (ACD)
[9J 17
General
Warning
ON
ON
13 Beeps
3 Beeps
I' '
Error
WARNING
Error with one or more engine or hydraulic functions.
Engine speed high or in shutdown.
FLASHING Continuous ' SHUTDOWN IEngine speed very high. Engine will stop in 10 seconds,
18 iNOTUSED
,
~ IFuel ON 3 Beeps
,
Error Fuel level sender system fault
~ 19 ILevel FLASHING 3 Beeps WARNING Fuel level low.
(E IGIOW ON
FLAHSING 3 Beeps
,
I ~--
Error
Glow plugs are energized.
Error witt1 glow plugs
&20 Plugs
,
~ I System Voltage ON 3 Beeps WARNING Voltage low, high or very high.
21 :
Seat Belt -- - --
~
ION Light stays on for 45 seconds to remind operator to fasten seat belt.
,
Engine ON 3 Beeps Error Engine Oil Pressure sender out of range.
,
Oil Pressure ON 3 Beeps WARNING IEngine oil level low.
Hydrostatic
FLASHING Continuous
ON 3 Beeps
·· SHUTDOWN
Error
Engine oil pressure very low. Engine will shutdown in 10 seconds.
i HydrauliC oil pressure sender out of range.
@l24 Charge
Pressure
ON 3 Beeps
FLASHING Continuous
,· WARNING Hydraulic oil pressure low,
SHUTDOWN Hydraulic charge pressure very low. Engine will stop in 10 seconds,
@l25 Coolant
Engine ON
ON
3 Beeps
3 Beeps
·, Error
WARNING
Engine coolant sender out of range
Engine coolant temperature high.
Temperature
Hydraulic
FLASHING Continuous
ON 3 Beeps
·
,
SHUTDOWN
Error
Engine coolant temperature very high. Engine will stop in 10 seconds.
Hydraulic oil temperature out of range,
3 Beeps
,
ltli26 Oil ON
,
WARNING Hydraulic oil temperature high,
Temperature FLASHING Continuous SHUTDOWN Hydraulic oil temperature very high. Engine will stop in 10 seconds.
~27
Engine
Air Filter
ON 3 Beeps
FLASHING 3 Beeps
·· Error
WARNING
Air filter with high restriction.
Air filter switch not connected.
,
Hydraulic ON 3 Beeps Error Hydraulic filter with high restriction.
,
[WJ28 Filter FLASHING 3 Beeps WARNING Hydraulic filter switch not connected.
I
29 Key Switch - - Used to start and stop the engine.
T300 Bobcat Loader

INSTRUMENT PANEL (CONT'D) Figure 60-50-4
Right Panel (Deluxe) (With Keyless Start)
Figure 60-50-3
• Bobcal® 0
0
0)
ENTER PASSWARD
CD
0
- LANGUAGES
-~ ...O
I B-16165
The first screen you will see on your new loader will be as
shown in [Figure 60-50-4].
When this screen is on the display you can enter the

The right instrument panel shown [Figure 60-50-3] is the password and start the engine or change the Display
Deluxe Panel. Panel setup features.
1. Display Panel: The Display Panel is where all system NOTE: Your new loader (with Deluxe Instrument
setup, monitoring, troubleshooting, and error Panel) will have a Owner Password. Your
conditions are displayed. dealer will provide you with this password.
Change the password to one that you will
2. Function Icons: The lower left area of the Deluxe easily remember to prevent unauthorized use
Panel has the same Icons as the Standard Panel of your loader. (See ELECTRICAL SYSTEM
(See Right Panel (Standard) (With Key Switch) on SERVICE MANUAL.) Keep your password in a
Page 60-50-2.) These Icons are only visible when the safe place for future needs.
monitoring system has detected an error.
Start Engine: Use the Keypad to enter the numbers
3. Selection Buttons: The four Selection Buttons allow (letters) of your password and press the RUN / ENTER
you to select items from the Display Panel and scroll key (Item 5) [Figure 60-50-3].
through screens.
Press and hold the START Button (Item 6) [Figure 60
4. Keypad: The numeric keypad (Item 4) [Figure 60-50 50-3] until the engine starts.
3] has two functions:
Change Language: Press the Selection Button at the end
(a) To enter a number code (password) to allow of the arrow [Figure 60-50-4] to go to the next screen.
starting the engine (Keyless Start).
(b) To enter a number as directed for further use of

the Display Panel.
T300 Bobcat Loader

INSTRUMENT PANEL (CONTD)
Right Panel (Deluxe) (With Keyless Start) (Cont'd)
_ ENGLISH JINGLES _
Use keypad to select languages
1. English
o
0
2.
3.
4.
Espanol
Francaia
Deutsch
LJ
i
5.
6.
Italiano
Nederlands 0
-- EXIT
i 6·16160
Use the Keypad to select the number of the language

[Figure 60-50-5]
Press EXIT. The screen will return to [Figure 60-50-4].

You can then enter the password and start the engine.
T300 Bobcat Loader

INSTRUMENT PANEL (CONT'D)
,
ICON DESCRIPTION ..
Right Panel Setup Display Options (Deluxe)
LOCK/UNLOCK: Allows machine to be
Icon Identification locked/unlocked. You must lock machine to
activate security system.
Figure 60-50-6 When system is unlocked, the user can press
rr
SELECTION BUTTON RUN/ENTER then press START to begin
operation.
I@' rG A valid password will need to be entered at
lt~
startup to run a locked machine.
TOOUSETUP: Access system options.
~ Use to set clock, check system warnings,

EXAMPLE
I?0 ?
select language, set passwords, etc.
HELP: Access help on current menu item.
~O
111~~o3
./
EXIT
11 :23
0.0
EXIT returns you to previous level menu.
I~LOCK/JOB CLOCK: Press to.clear or lock!
job clock; TOOUSETUP to set time .
I B-16162 ..
UP ARROW: Goes backward one screen.
,. DOWN ARROW: Goes forward one screen.
Make selection by pressing SELECTION BUTTON OUTLINE ARROWS: No screen available
opposite the Icon [Figure 60-50-6]. .(backward/forward).
SELECTION ARROW : Use to select menu

~ item.
NEXT
Goes to the NEXT screen in series.
EXAMPLE: the next Active Waming screen.
INFO Goes to more information about an
attachment.
. YES/NO •Answer yes/no to current setup question .
CLEAR Removes previously installed password.
. SET
Set accepts current installed password .
T300 Bobcat Loader

60-5Q..5 Service Manual
INSTRUMENTATION PANEL (CONT'D) All new machines with Deluxe Instrumentation arrive at
Bobcat Dealerships with the panel in locked mode. This
Deluxe Panel Setup means that a password must be used to start the engine
[Figure 60-50-7].
Display Options
Passwords (Deluxe)
Figure 60~50~ 7
o
o
For security purposes, your dealer may change the
password and also set it in the locked mode. Your
o
dealer will provide you with the password.
+- Press
TOOLISETUP Owner Password:
PRESS <START> TO RUN
Allows for full use of the loader and to setup the
Deluxe Panel. Owner can select a password to allow
!-----------O starting & operating the loader and modify the setup
of the Deluxe Panel. Owner should change the
o
password as soon as possible for security of the
loader.
-PASSWORD UTILITIES_ )€ ::::; ....
_ACTIVE WARNINGS- <t> ....

oO +- Press
LOADER FEATURES
User Password:
Allows starting and operating the loader; cannot
change password or any of the other setup features.
~--------------------
EXIT
!O
-DISPLAY OPTIONS- C .... 0 .. Press
_ATTACHMENTS_~) .... 0 DISPLAY OPTIONS
-LOCK-OUT FEATURES_ i .. 0
~ _________
EX_IT---, 0
---CLOCKS e ....
0
-ADJUST CONTRAST- ( ) .... 0 ....- Press
ADJUST CONTRAST
-LANGUAGES-
O
I'!f) ....
L -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 0
EX_IT---i
CONTRAST ADJUSTMENT.
I--t-- 00 +- Press
UP OR DOWN
~rrowto
....
- ct +
I !......
~
.',
0 change contrast.
Press EXIT to
retumto
'----------------'-----'.
EXIT II
O .. previous level
menu.
8-16163/81616418-16161/8-16166/8-16167
T300 Bobcat Loader

INSTRUMENTATION PANEL (CONT'D)
More EXAMPLES:
Passwords (Deluxe) (Cont'd)

Clocks
Figure 60-50-8
TOOUSETUP [Figure 60-50-8]
Changing the Password Right Instrument Panel
Display Screen ' LOADER FEATURES.
DISPLAY OPTIONS
CLOCKS
SET CLOCK
.....- Press TOOUSETUP Use the keypad to set time .
Press RUN/ENTER to set clock.
Press EXIT to return to previous level menu.
RESET JOB CLOCK (Password required)
f;.o," 0 .......- Press PASSWORD

Press CLEAR to reset job clock to zero.
_PASSWORD UTlUIIES_
o UTILITIES Press LOCK/UNLOCK to unlock.
Enter Password and press RUN/ENTER.
EXIT
o
10 Languages
......r ---Press MODIFY OWNER TOOUSETUP
or
......r --- MODIFY USER LOADER FEATURES_
DISPLA Y OPTIONS
LANGUAGES
Select the language, press RUN/ENTER_
Press EXIT to return to previous level menu.
Vitals (Monitor engine, hydraulic/hydrostatic,

electrical functions when engine is running.)
Pn:ESS<ENTER.. 10 (X)t4TItUJE
TOOUSETUP
LOADER FEATURES .
......:....eOBCAi la..ECTi<OMC stCURfT't $ymM-1 VITALS
GJwCD I Press SELECTION ARROW to select METRIC or
( ~) CD GJ GJ 1......-
Enter Password on ENGLISH (M/E) readouts
W W ITlI Keypad
GGJGI You can monitor real-tim readouts of:
[8 1[..·""""1 1......- Press Enter to Continue

ST
..
Engine Oil Pressure
Engine Coolant Temperature
U"lIIIIIIIPASSWORD UTIUTIES_ •• 1I1
VERIFY NeW ~ASSWOflD
oo Re-enter new password.

Hydraulic Charge Pressure
Hydraulic Oui! Temperature
System Voltage
Press Enter to Continue
8
rrtFSS <F.NTER> TOoo«1114U:':
(See left.) Engine Speed
1'--------··---1 The Display Panel is easy to use. Continue to set

I ····-PASSWORO UTIWIES_'"'' 0 your own preferences for running/monitoring your
PASSWOHL1 CHANGED
PRE~::.; ><:I::NTFR> TO CmrONlJL
0 Press Enter to Continue

Bobcat loader.
(See left.)
~B
B-161631B16164IB-16171!B-161721B-16173!B-16174
T300 Bobcat Loader

INSTRUMENTATION PANEL (CONT'D) Side Accessory Panel [Figure 60-50-9] and [Figure 60
50-10].
Option And Field Accessory Panels (If Equipped)
ftEF. DESC. fUNCTlONtOPERJlTION .
Figure 60-50-9 NO. .
1. POWER Provides a 12V receptacle for accessories.
PLUG
2. NOT USED 1--
3 FRONT Press the top of the switch to start the front
1 . WIPER wiper (press and hold for washer fluid). Press
the bottom of the switch to stop the wiper.
4. REAR WIPER I Press the bottom of the switch to start the rear I
wiper. Press the lop of the switch 10 provide :
washer fluid 10 clean the rear window.
5. NOT USED --- I
6. NOT USED ---

7. FAN MOTOR ! Turn clockwise to increase fan speed;
I counterclockwise 10 decrease. There are four
positions; OFF-1-2-3.
8. fEMP.
Turn clockwise to increase the temperature;
CONTROL
counterclockwise to decrease.
Front Accessory Panel [Figure 60-50-11]

Figure 60-50-10
REF. . . .D•. l€S.c ••...... .1=ut4ct~~1'ION·
........
:No. '.' ...::. .. ...

-'
' {.
10. ADVANCED : Press the top to select Hand Controls; bottom to
CONTROL select Foot Controls.
SYSTEM
(ACS)
11. NOT USED ---
12. POWER Press and hold the up arrow to disengage the
BOB-TACH (If the Bob-Tach wedges. Press and hold the down
Equipped) arrow to engage the wedges into the mounting
i
frame holes.
13. PARKING Press the top to engage the PARKING BRAKE;
BRAKE bottom to disengage.
14. TURN . Indicates left or right TURN SIGNALS are ON. I
SIGNAL
INDICATORS
J
15. HAZARD Press the left side (or top) to turn the HAZARD
LIGHTS LIGHTS ON; right side (or bottom) to turn OFF.
16. ROTATING Press the left side (or top) to turn the
Figure 60-50-11 BEACON ROTATING BEACON ON; right side (or bottom)
to turn OFF.
FRONT ACCESSORY PANEL 17. SELECTABLE Press the top to select 'ISO' Control Pattern;
@@@@@@@ rOYSTICK
CONTROL
bottom to select 'H' Control Pattern.
(SJC)
Q?) OR
6-159936
6-15993
T300 Bobcat Loader

INSTRUMENTATION PANEL (CONT'D) Figure 60-50-14
Standard Panel Removal And Installation (Right Side)
Figure 60-50-12
Ignition Switch Removal and Installation (Standard

Panel)
Disconnect the key switch wiring harness (Item 1)

Remove the three mounting bolts (Item 1) [Figure 60-50 [Figure 60-50-14] from the back of the control panel.
12].
Figure 60-50-15
Installation: Be careful to not overtighten the instrument
panel mounting bolts to prevent stripping of the threaded
holes in the panels.
Figure 60-50-13
Remove the ignition key (Item 1) from the switch.

Remove the ignition switch retaining nut (Item 2) [Figure
60-50-15] from the switch.
Pull the right instrument panel down and disconnect the

wire harness connector (Item 1) [Figure 60-50-13] from
the panel.
Remove the panel from the loader cab.
T300 Bobcat Loader

INSTRUMENTATION PANEL {CaNT'D) Figure 60-50-18
Standard Panel Removal And Installation (Right Side)

(Cont'd)
Ignition Switch Removal And Instal/ation Standard Panel

( C o n t ' d ) · · '..,.
Figure 60-50-16
Pull the right instrument panel down and disconnect the

wire harness connector (Item 1) [Figure 60-50-18] from
the panel.
Remove the panel from the loader cab.
Figure 60-50-19
Remove the ignition switch (Item 1) [Figure 60-50-16]

from the control panel.
Deluxe Panel Removal And Insta"ation (Right Side)
Figure 60-50-17
NOTE: The instrument panel (Item 1) [Figure 60-50

19] must be replaced as a complete unit.

17].

panel mounting bolts to prevent stripping of the threaded
T300 Bobcat Loader

INSTRUMENT PANEL (CONT'D) Figure 60-50-22
Standard & Deluxe Panel Removal And Installation

(Left Side)
Figure 60-50-20
Alarm Removal and Installation
Remove the left side instrument panel.
Remove the retaining nut (Item 1) [Figure 60-50-22]
Remove the three mounting bolts (Item 1) [Figure 60-50 from the loader alarm.
20),
Remove the alarm from the loader instrument panel.

panel mounting bolts to prevent stripping of the threaded Figure 60-50-23
Figure 60-50-21
Bulb Removal And Installation
Remove the left side instrument panel.

Pull the left instrument panel down and disconnect the
wire harness connector (Item 1) [Figure 60-50-21] from Remove the two light bulb covers (Item 1) [Figure 60-50
the loader alarm. 23] from the back of the instrument panel.

60-50-21] from the loader instrument panel.
NOTE: The wiring harness (Item 3) [Figure 60-50-21]

is an optional accessory harness.
Remove the instrument panel from the loader.
T300 Bobcat Loader

INSTRUMENT PANEL (CONTO)
Front Accessory Panel Removal And Installation
Standard & Deluxe Panel Removal And Installation

Figure 60.50-26
(Left Side) (Cont'd)
Figure 60-50-24

26].
With a flat blade screw driver, turn the light bulb Installation: Be careful to not overtighten the front
counterclockwise [Figure 60-50-24] and remove from accessory panel mounting bolts to prevent damage to the
the panel. plastic panel.
Figure 60-50-25 Figure 60-50-27
To install the bulbs, place them in the sockets and turn Pull the front accessory panel down and disconnect the
clockwise [Figure 60-50-25]. wire harness connector(s) (Items 1 & 2) [Figure 60-50
27] from the switches.
Remove the panel.
Reverse the procedure to install the front accessory

panel.
T300 Bobcat Loader

LIGHTS Figure 60-60-3
Front Removal And Installation
Figure 60-60-1
Remove the bulb (Item 1) [Figure 60-60-3] from the

socket.
Reverse the above procedure to install the bulb.

Open the rear door.
Rear Removal And Installation
Disconnect the negative(-) cable from the battery. (See
Contents Page 60-01.) Figure 60-60-4
Remove the light housing (Item 1) [Figure 60-60-1] from

the operator cab.
Figure 60-60-2
Remove the bulb assembly (Items 1 & 2) from the light

housing (Item 3) [Figure 60-60-4] by turning bulb
assembly a 1/4 turn.
Remove the bulb assembly (Item 1) [Figure 60-60-2]

from the light housing by turning bulb assembly a 1/4
turn.
T300 Bobcat Loader

LIGHTS (CONT'D)
Rear Removal And Installation (Cont'd)
Figure SO-S0-5
Using care press the rear light and housing from the door
[Figure SO-SO-5].
Reverse this procedure for installation.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

BOBCAT CONTROLLER
50 00000 000[10 41 50 00000 [iDDDD 41

40 00000 00000 31 40 00000 00000 31
30 00000 000000 21 30 00000 000000 21
20 00000 OD!JDD 11 20 00000 , . DiJDDD 11
10 0[1000. 00000.1 10 DDDD!J CDDD=:J 1
987 6 543 2 987 6 543 2
J1 J2
Controller
Harness Connector View Harness Connector View
~
41 " DDDOO
,(
J1 ° 0
...
41 o0 0 0 0 0 0 0 "'" 8) OOODD 8)
31 00000 00000 4) 31 00000 J2 00000 4)

21 DDDDD@DDDDD 3) 21 DDDOD@ODDDD 3)
11 DODDDpDDDDD :;:0 11 00000.00000
:;:0
00000 00000.) 00000 00000
, \ </
1 2 3 4 5 6 7 8 9 10 1 234 5 6 7 8 9 10
V·171N·172
T300 Bobcat Loader

BOBCAT CONTROLLER (CONT'D)
Identification Chart (Cont'd)
Harness Connector View
41
B ElDElIJJ1 D EI B 13 D
31
[JElBEl[J BEl138El
40
21
[JEJElE1E1@E1[JElI3El
3)
11
[JElBE1E1 81381313
[JOBE1[J O[J8E1El
1 2 3 4 5 6 7 8 9 10
Harness Connector View
41
8ElBBS BCJElDD
f£)
31
[J 13 [J El El J2 El 0 El [J 13
40
21
1313 EI ElB@ BOB 1313
3)
11
13 13 [J B E1 El 0 E1 13 13
2)
13 [J 13 El El E1 El E1 13 13
1 2 3 4 5 6 7 8 9 10
T300 Bobcat Loader

BOBCAT CONTROLLER (CONT'O) Figure 60-70-3
Figure 60-70-1
Remove the two harness connector bolts (Item 1)

[Figure 60-70-3].
Installation: Tighten the connector mounting bolts to 30

Raise the lift arms and install an approved lift arm support 35 in.-Ibs. (3,39-3,96 Nm) torque.
Unplug the two harness connectors from the controller.
NOTE: The connectors are keyed and will only plug in

one way.
10-01.)
Figure 60-70-4
Remove the four left front side panel mount bolts (Item 1)
[Figure 60-70-1].
Remove the front panel from the loader.
Figure 60-70-2
Remove the top controller mount bolt (Item 1) [Figure

60-70-4].
Loosen the two controller mounting bolts (Item 2) [Figure

60-70-4].
Installation: Tighten the controller mounting bolts to 12

14 ft.-Ibs. (16-19 Nm) torque.
Remove the eight panel mount bolts (Item 1) [Figure 60
70-2] and remove the rear panel. Remove the system controller from the loader.
T300 Bobcat Loader

CONTROLLER (SELECTABLE JOYSTICK CONTROL)
Figure 60-71-2
(SJC)
Removal
Figure 60-71-1
Press in on the connector release, (toward the connector

[Figure 60-71-2] to release the connector.
Figure 60-71-3
A WARNING
~ to fall and cause injury or death.
W-2059-0598
Loosen the three control mounting bolts (Item 1) [Figure

Remove the engine speed control. (See Contents Page
60-71-3] on the right side fender.
70-01.)
Instal/ation: Tighten the mounting bolts to 12-14 ft.-Ibs

Remove the inside access panel (right side). (See
(16-19 Nm) torque.
Lift and remove the controller from the fender.

Disconnect the four electrical connectors (Item 1)
[Figure 60-71-1].
T300 Bobcat Loader

CONTROLLER (SELECTABLE JOYSTICK CONTROL) Figure 60-71-5
(SJC) (CONT'O)
Removal (Cont'd)
Figure 60-71-4
Figure 60-71-6
Remove the AWS controller [Figure 60-71-4].
The wire location (Item 1) (Figure 60-71-5] & (Figure

60-71-6], are printed on the individual wire connectors, in
the locations shown.
NOTE: The wire location letters (A,H,J,&S) have been

made larger to show there location on the
wiring connector, The actual letters on the
connectors are smaller.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

(SJC) (CONT'D)
J1
o 000
J4
o 0 0 0 0 o o 0
J3
o 0 o 0 000000
V-0103
T300 Bobcat Loader

(SJC) (CONT'D)
Identification Chart (Cont'd)
LEFT WHEEL
LEFT WHEEL RIGHT WHEEL RIGHT WHEEL BUCKET BUCKET
TILT LIFT
SPEED PST
DIRECTION DIRECTION SPEED (1ST LEVEL LEVEL
POSITION POSITION
INPUT) (2ND INPUT) (2ND INPUT) INPUT) ANALOG 1 ANALOG 2

FEEDBACK FEEDBACK
® ® © @ ® ® @ ®
3060
3020 3080 3070 3000 OPEN OPEN 3050
J1 RIGHT
JOYSTICK
RIGHT
JOYSTICK
LEFT
JOYSTICK Y
LEFT
JOYSTICK X
FRONT RIGHT FRONT LEFT
REAR LEFT
WHEEL WHEEL
WHEEL STEERING
MODE SELECT
YAXIS X AXIS AXIS AXIS POSITION POSITION
POSITION
@ ® © ® ® ® ® ®
4520 4510 4540 4530 3140 3040 3030 4950
1240
i...IfT SPOOL
AEAR LEFT
SOL
REAR RIGHT
SOL
REAR
RIGHT
SOL
~RONT
SOL
LEFT J2
AEVERSE GROUND RETRACT EXTEN') EXTEND
RETRACT
0)
2180
® 4170
C0 ®
2260
® 0 0
4070 4050 4010 4030
A;GHT FORWARD
RIG.HT FWD BUCKET
RIGHT REV LOW LOW HIGH SIDE LEVEL DIGITAL
SIDE OUTPUT SIDE OUTPUT OUTPUT 2
®
2690
CD
2680
®
4110
®
4090
®
OPEN
J4 LEFT FWD LOW lEFT REV LOW LEFT REV HIGH
REAR RIGHT
WHEEL POSITION
SiDE OUTPUT
®
S!DEOUTPuT
®
SlOE OUTPUT
© ® ®
3130
2660 2670 4270 4250
REAR LEF7 REAR RIGHT UNSWITCHED

SOL SOL FRONT LEFT FRONT RiGHT
SOL. R=.TUAN BATTERY IN (2)
RETURN RETUAN SOL. RETURN
®
1740
®
2870
®
2810
®
2970
C0
2880
®
2980
CD
1180
J3
BUCKET UNSWITCHED
HIGH FLOW LEVEL BATTERY IN 0)
CAN LOW CANHIGK
OUTPUT DIGITAL 1
®
9620
©
9520
®
3145
®
1500
01190
Connectors are Viewed From the Wire Side.
V-0111 (6-14-01)
v-om
T300 Bobcat Loader

Service Manual
o ca ®
T300 Bobcat Loader

Service Manual
SPEED SENSOR (SELECTABLE JOYSTICK Locate the electrical connector (Item 2) [Figure 60-80-2]
CONTROL) (SJC) for the right RPM speed sensor.
Testing Figure 60-80-3
Figure 60-80-1
Disconnect the RPM speed sensor wire connector (Item

1), from the loader harness wire connector (Item 2)
The tools listed will be needed to do the following [Figure 60-80-3].
procedure:
Figure 60-80-4
MEL1609-RPM Speed Sensor Test Harness
[Figure 60-80-1]
MEL 1563-Remote Start Tool
Multimeter
Figure 60-80-2
Connect the RPM speed sensor test harness (Item 1)

[Figure 60-80-4) in line, between the loader wiring
harness and the speed sensor harness.
Turn the remote start key to ON position without starting

the loader.
device. (See Contents Page 10-01.) Take a voltage reading, with the rnultimeter, at the speed
sensor test harness, between pin 1 and pin 3 (Item 1)
Raise the operator cab. (See Contents Page 10-01.) [Figure 60-80-4).
Connect the remote start tool to the loader. (See The voltage should be 5 volts.
Repeat the procedure for the opposite side speed
Locate the electrical connector (Item 1) [Figure 60-80-2] sensor. (If needed.)
for the left RPM speed sensor.
T300 Bobcat Loader

SPEED SENSOR (SELECTABLE JOYSTICK
Figure 60-aO-7
Removal
Remove the loader track/so (See Contents Page 40-01.)
Figure 60-a0-5
Remove the two access cover mount bolts (Item 1)

[Figure 60-S0-7].
Remove the speed sensor access cover from the loader.
Figure 60-S0-S
Remove the three access cover mount bolts (Item 1)

[Figure 60~a0-5].
Remove the access cover (Item 2) [Figure 60~80-5] from

the loader.
Figure 60-80-6
Clean the area around the speed sensor, to prevent

contamination from getting into the hydrostatic motor
after the speed sensor is removed.
Remove the two speed sensor mount bolts (Item 1)

[Figure 60-80-a].
Installation: Lubricate the speed sensor O-ring with oil

before installing.
Seat the sensor into the motor port prior to installing the
bolts. Tighten down the bolts, alternate tightening from
left to right to evenly load the o-ring.
Tighten the speed sensor mount bolts to 88 in.-Ibs. (9,94
At the back side of the hydrostatic motor mount (Item 1) Nm) torque.
[Figure 60-S0-6], locate the speed sensor access cover.
Remove the speed sensor (Item 2) [Figure 60-S0-8] from
the motor.
T300 Bobcat Loader

SPEED SENSOR (SELECTABLE JOYSTICK Figure 60-80-11
Removal (Cont'd)
Figure 60-80-9
The electrical connector can be replaced.
Remove the connector wedge (Item 1) [Figure 60-80

11].
Remove the zip tie (Item 1) [Figure 60-SO-9] from the Figure 60-80-12
wiring harness.
Figure 60-80-10
With a thin screwdriver lift the tabs and remove the wires
from the connector [Figure 60-80-12].
Remove the zip tie (Item 1) [Figure 60-80-10] from the Wire Code
wiring harness.
1 Red
Disconnect the speed sensor harness (Item 2) [Figure 2 White
60-80-10] from the loader harness. 3 Black
4 Blue
Remove the speed sensor from the loader.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

60·80-4 Service Manual
DIAGNOSTICS SERVICE CODES
Display
Figure 60-90-1
..
~
,,,~
- ,~
8·155518
The left instrument panel is the same for both the

Standard and Deluxe Instrumentation [Figure 60-90-1].
NOTE: Corroded or loose grounds can cause

multiple service codes and/or abnormal
symptoms. All dash lights flashing, buzzer
going off, headlights and taillights flashing,
could indicate a bad ground. The same
symptoms could apply if the voltage is low,
such as loose or corroded battery cables. If
you observe these symptoms, check grounds
and positive leads first.
Press and hold LIGHTS Button (Item 1) for two seconds

to view SERVICE CODES in the HOURMETERICODE
DISPLAY (Item 2) [Figure 60-90-1]. If more than one
SERVICE CODE is present, the codes will scroll on the
HOURMETERICODE DISPLAY.
The following word errors may be displayed.
REPLY One or both instrument panel(s) not

communicating with the controller.
INPUT The controller not communicating with the

left instrument panel.
CODE The controller is asking for a password.

(Deluxe instrument panel only.)
ERROR The wrong password was entered. (Deluxe

instrument panel only.)
T300 Bobcat Loader

DIAGNOSTICS SERVICE CODES (CONT'D)
Number Codes List
CODE I CODE
01-16 i Air filter not connected 11-05 Seat bar sensor short to battery
01-17 Air filter plugged 11-06 Seat bar sensor short to ground I
i
02-16 Hydraulic charge filter not connected I 12-21 Front auxiliary PWM switch out of range high
02-17 Hydraulic charge filter plugged 12-22 Front auxiliary PWM switch out of range low
12-23 Front auxiliary PWM switch not in neutral
03-09 Battery voltage low
03-10 Battery voltage high 13-05 Fuel shut-off hold solenoid short to battery I
03-11 Battery voltage extremely high 13-06 Fuel shot-off hold solenoid short to ground
I
I 03-14 Battery voltage extremely low i 13-07 Fuel shut-off solenoid open circuit
I
03-22 Battery voltage
I out of range low I
14-02 Fuel shut-off pull solenoid error ON
04-09 Engine oll pressure low 14-03 Fuel shut-off pull solenoid error OFF
04-14 I Engine oil pressure extremely low
04-15 Engine oil pressure shutdown level I 15-02 . Traction lock pull solenoid error ON !
04-21 Engine oil pressure out of range high 15-03 Traction lock pull solenoid error OFF
_M_ I
04-22 Engine oil pressure out of range low I
16-05 Traction lock hold solenoid short to battery
05-09 Hydraulic charge pressure low 16-06 Traction lock hold solenoid short to ground
05-14 Hydraulic charge pressure extremely low 16-07 Traction lock hold solenoid open circuit
05-15 Hydraulic charge pressure shutdown level
05-21 Hydraulic charge pressure out of range high I 17-05
i Hydraulic lock valve solenoid short to battery !
r---
05-22 Hydraulic charge pressure of range low 17-06 I Hydraulic lock valve solenoid short to ground
I
17-07 Hydraulic lock valve solenoid open circuit i
06-10 Engine speed high I
I 06-11 Engine speed extremely high 18-05 Spool Lock Solenoid short to battery
i 06-13 Engine speed no signal 18-06 I Spool Lock Solenoid short to ground
06-15 I Engine speed shutdown level 18-07 Spool Lock Solenoid open circuit
06-18 Engine speed out of range
19-02 Bucket position solenoid error ON
07-10 Hydraulic oil temperature high 19-03 I Bucket position solenoid error OFF
i i I
07-11 Hydraulic oil temperature extremely high i I
i 07-15 I Hydraulic 011 temperature shutdown level I 20-02 I Two-speed solenOid error ON I
I 07-21 I Hydraulic oil temperature out of range high 20-03 Two-speed solenoid error OFF i
07-22 I Hydraulic oil temperature out of range low

I I 21-02 Glow plug error ON
08-10 I Engine coolant temperature high 21-03 Glow plug error OFF
i
08-11 Engine coolant temperature extremely high
i
08-15
I Engine coolant temperature shutdown level 22-02 Starter error ON
08-21 Engine coolant temperature out of range high 22-03 I Starter error OFF
I
08-22 1 Engine coolant temperature out of range low i
r--.. .
23-02 Rear base solenoid error ON
i I
09-09 I Fuel level low 23-03 Rear base solenoid error OFF
09-21 Fuel level out of range high I
09-22 Fuel level out of range low 24-02 Rear rod solenoid error ON
I 24-03 Rear rod solenoid error OFF
T300 Bobcat Loader

Number Codes List (Cont'd)
CODE CODE
25-02 Rear auxiliary relief solenoid error ON 32-61 Handle lock short to ground
25-03 Rear auxiliary relief solenoid error Off 32-62 Handle lock short to battery
32-63 Pedal lock short to ground
26-02 Front base solenoid error ON 32-64 Pedal lock short to battery
26-03 Front base solenoid error OFF 32-65 Sensor supply voltage out of range
32-66 Battery voltage out of range
27-02 Front rod solenoid error ON 32-67 Switch flipped while operating
27-03 Front rod solenoid error OFF 32-68 Lift handle information error
32-69 Control pattern switch flipped while operating
28-02 Diverter solenoid error ON 32-70 Right drive handle short to ground
28-03 Diverter solenoid error OFF 32-71 Right drive handle short to battery
29-02 High flow solenoid error ON 33-23 Main Controller (Bobcat Controller) not
programmed
29-03 High flow solenoid error OFF
34-04 Deluxe panel no communication to Bobcat
controller
30-28 Controller Memory failure
35-02 Two-speed fan error ON
31-28 Interrupted power failure 35-03 Two-speed fan error OFF
32-04 ACS not communicating with Bobcat Controller 36-48 ACD multiple controllers present
32-23 ACS Not calibrated
32-31 Tilt actuator fault 37-02 Two-speed secondary error ON
32-32 Tilt actuator wiring fault 37-03 Two-speed secondary error OFF
32-33 Tilt handle wiring fault
32-34 Tilt actuator not in neutral
32-35 Tilt handle/pedal not in neutral
32-36 Lift actuator fault
32-37 Lift actuator wiring fault
32-38 Lift handle wiring fault
32-39 Lift actuator not in neutral
32-40 Lift handle/pedal not in neutral
32-41 No communication
32-49 Lift actuator short to ground
32-50 Tilt actuator short to ground
32-51 Lift actuator short to battery
32-52 -nit actuator short to battery
32-53 Lift handle/pedal short to ground
32-54 Tilt handle/pedal short to ground
32-55 Lift handle/pedal short to battery
32-56 Tilt handle/pedal short to battery
32-57 Lift actuator reduced performance
32-58 Tilt actuator reduced performance
32-59 Lift actuator wrong direction
32-60 Tilt actuator wrong direction
T300 Bobcat Loader

CODE CODE
i
i
38-04 .No communication from joystick controller 38-53 Left forward drive solenoid error OFF
38-05 Left joystick X axis not in neutral 38-54 Left reverse drive solenoid error OFF
38-06 Right joystick X axis not in neutral 38-55 Right forward drive solenoid error OFF
38-07 Left joystick Y as not in neutral 38-56 Right reverse drive solenoid error OFF
38-08 i Right joystick Y axis not in neutral 38-57 Front right extend steering solenoid error OFF
•
38-09 Control pattern switch - Short to Battery or Ground 38-58 Front right retract steering solenoid error OFF
38-11 i Lift actuator not in neutral 38-59 Front left extend steering solenoid error OFF
38-12 Tilt actuator not in neutral 38-60 I Front left retract steering solenoid error OFF
38-13 Lift actuator fault 38-61 Rear right extend steering solenoid error OFF
38-14 Tilt actuator fault 38-62 Rear right retract steering solenoid error OFF
38-15 Right wheel speed fault ! 38-63 Rear left extend steering solenoid error OFF
38-16 Left wheel speed fault 38-64 Rear left retract steering solenoid error OFF
38-17 I Tilt actuator reduc~d performance 38-65 Steering pressure solenoid error OFF
I
38-18 Lift actuator reduced performance 38-66 Back-up alarnlerror OFF
38-19 i Left joystick X axis out of range high 38-67 No communication from Bobcat controller
38-20 Right joystick X axis out of range low 38-68 Wheel angles (alignment) not calibrated
i 38-21 Left joystick Y axis out of range high . 38-69 Lift & tilt actuators not calibrated
.. 38-22 Right joystick Y axis out of range high I 38-70 Interrupted power
38-23 Front right steering sensor out of range high 38-71 Battery out of range
38-24 Front left steering sensor out of range high 38-72 Drive pump not calibrated
! 38-25 Rear right steering sensor out of range high 38-73 Steering mode I drive mode switch flipped while
operating
38-26 Rear left steering sensor out of range high 38-74 Uncommanded right wheel speed error ON i
38-27 Lift actuator out of range high 38-75 Uncommanded left wheel speed error ON
38-28 Tilt actuator out of range high 38-76 Undercurrent steer pressure solenoid
38-29 Left joystick X axis out of range low I 38-77 Undercurrent front right extend steer solenoid
I 38-30 Right joystick X axis out of range low 38-78 Undercurrent front right retract steer solenoid
38-31 Left joystick Y axis out of range low 38-79 ! Undercurrent front left extend steer solenoid
i 38-32 Right joystick Y axis out of range low 38-80 Undercurrent front left retract steer solenoid
• 38-33 Front right steering sensor out of range low 38-81 Undercurrent rear right extend steer solenoid
38-34 Front left steering sensor out of range low 38-82 Undercurrent rear right retract steer solenoid
• 38-35 Rear right steering sensor out of range low 38-83 Undercurrent rear left extend steer solenoid
!
38-36 Rear left steering sensor out of range low 38-84 Undercurrent rear left retract steer solenoid
38-37 5 volt sensor supply 1 out of range low 38-85 5 Volt sensor supply 1 out of range high
I 38-38 5 volt sensor supply 2 out of range low 38-86 5 Volt sensor supply 2 out of range high
• 38-39 Lift actuator short to ground lout of range low 38-87 Front right wheel blocked (steering mechanical failure)
i 38-40 Tilt actuator short to ground lout of range low 38-88 Front left wheel blocked (steering mechanical failure)
38-41 Tilt actuator wrong direction 38-89 Rear right wheel blocked (steering mechanical failure)
i 38-42 Lift actuator wrong direction 38-90 Rear left steering error
38-43 Left forward drive solenoid error ON 38-91 Right speed sensor miSSing pulses
38-44 Left reverse drive solenoid error ON 38-92 Left speed sensor missing pulses
38-45 Right forward drive solenoid error ON 38-93 Unresponsive right speed sensor
38-46 Right reverse drive solenoid error ON 38-94 Unresponsive left speed sensor
38-47 Front right steering solenoid error ON 38-98 Controller in drive calibration mode
38-48 Front left steering solenOid error ON 38-99 Controller in wheel position calibration mode.
38-49 Rear right steering solenoid error ON
38-50 Rear left steering solenoid error ON
38-51 Steering pressure solenoid error ON
I
38-52 Back-up alarm error ON
T300 Bobcat Loader

DIAGNOSTICS SERVICE CODES (CONT' D)
CODE I
CODE
39-04 Left joystick no communication to Bobcat 85-02 ACD output 'F' error ON
controller
85-03 ACD output 'F' error OFF
40-04 Right joystick no communication to Bobcat
controller
86-02 ACD output 'G' error ON
44-02 • Horn error ON 86-03 ACD output 'G' error OFF
44-03 Horn error OFF
87-02 ACD output 'H' error ON
45-02 Right blinker error ON 87-03 ACD output 'H' error OFF
45-03 Right blinker error OFF
90-02 Service tool output 'C' error ON
46-02 Left blinker error ON 90-03 Service tool output 'C' error OFF
46-03 Left blinker error OFF
91-02 Service tool output 'D' error ON
47-21 I 8 volt sensor supply out of range high 91-03 Service tool output 'D' error OFF
47-22 8 volt sensor supply out of range low
! 92-02 Service tool output 'E' error ON
48-02 Front light relay error ON ! 92-03 Service tool output 'E' error OFF
48-03 Front light relay error OFF
93-02 Service tool output 'F' error ON
49-02 Rear light relay error ON 93-03 Service tool output 'F' error OFF
49-03 Rear light relay error OFF
60-21 Rear auxiliary control out of range high

60-22 Rear auxiliary control out of range low
60-23 Rear auxiliary control not returning to neutral
64-02 Switched power relay error ON

64-03 Switched power relay error OFF
•
i
74-72 Bobcat controller in boot code
74-73 Left hand panel system RX error
80-02 ACD output '/>: error ON

80-03 ACD output '/>: error OFF
81-02 ACD output 'B' error ON

81-03 ACD output' B' error OFF i
82-02 ACD output 'c' error ON

82-03 ACD output 'c' error OFF
"'
83-02 ACD output 'D' error ON

83-03 ACD output 'D' error OFF
84-02 ACD output 'E' error ON

84-03 ACD output 'E' error OFF
I
I I
!
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

BICSTM SYSTEM 2. Raise the Seat Bar fully. All four BICS lights (Items 1,
2,3, & 4) [Figure 60-100-1] [PRESS TO OPERATE
Inspecting The BICSTM Controller (Engine STOPPED LOADER, SEAT BAR, LIFT & TILT VALVE and
Key ON) TRACTION*] on left instrument panel should be OFF
[Figure 6()"10()"1].
A WARNING
NOTE: Record what lights are blinking (if any) and

number of light flashes. See Troubleshooting
Guide Page 60-9()"3.
Inspecting Deactivation Of The Auxiliary Hydraulics
The Bobcat Interlock Control System (BICSTM) must
System (Engine STOPPED - Key ON)
deactivate the lift, tilt and traction drive functions. If it
does not, contact your dealer for service. DO NOT
3. Sit in the operator's seat, lower the Seat Bar, and
modify the system.
W-21S1-0394
press the PRESS TO OPERATE LOADER Button.
Press the auxiliary hydraulics FLOW Button. The
auxiliary FLOW Button light will come ON. Raise the
Figure 60-10()"1 Seat Bar. The light should be OFF.
Inspecting The Seat Bar Sensor (Engine RUNNING)
4. Sit in the operator's seat, lower the seat bar, engage

the parking brake pedal and fasten the seat belt
5. Start the engine and operate at low idle. Press the

PRESS TO OPERATE LOADER Button. While
raising the lift arms, raise the Seat Bar fully. The lift
arms should stop. Repeat using the tilt function.
Inspecting The Traction Lock (Engine RUNNING)
6. Fasten the seat belt, disengage the parking brake

pedal, press the PRESS TO OPERATE LOADER
Button and raise the Seat Bar fully. Move the steering
levers slowly forward and backward. The TRACTION
-IOlCAT INTERlOCK CONTROl SYSTEMM'- lock should be engaged. Lower the Seat Bar. Press
• • l~)~
• • the PRESS TO OPERATE LOADER Button.
7. Engage the parking brake pedal and move the

steering levers slowly forward and backward. The
TRACTION lock should be engaged.
NOTE: * The TRACTION light on the left instrument

panel will remain OFF until the engine is
started, the PRESS TO OPERATE LOADER
1. Sit in the operator's seat. Turn key ON (Standard Button is pressed and the parking brake is
Panel), press RUN / ENTER Button (Deluxe Panel, disengaged.
lower the Seat Bar and disengage the parking brake
pedal. Press the PRESS TO OPERATE LOADER
Button. Three BICS lights (Items 1,2, & 3) [Figure 60
100-1] [PRESS TO OPERATE LOADER, SEAT BAR,
and LIFT & TILT VALVE] on left instrument panel
should be ON [Figure 60-100-1].
T300 Bobcat Loader

BICSTM SYSTEM (CONT'D)
Inspecting The Lift Arm By-Pass Control
8. Raise the lift arms 6 feet (2 meters) off the ground.

Stop the engine.
Turn the lift arm by-pass control knob clockwise 1/4

turn. Pull up and hold the lift arm by-pass control knob
until the lift arms slowly lower.
Additional Inspection For Loaders With Advanced

Controls System (ACS) or Selectable Joystick
Control (SJC)
9. Sit in the operator's seat and fasten the Seat Belt.

Lower the Seat Bar, start the engine and press the
PRESS TO OPERATE LOADER Button.
10. Raise the lift arms about 6 feet (2 meters) off the
ground.
11. Turn key OFF (Standard Panel), press the STOP

Button (Deluxe Panel, and wait for the engine to come
to a complete stop.
12. Turn key ON (Standard Panel), press RUN /ENTER

Button (Deluxe Panel). (Do Not Start Loader.) Press
the PRESS TO OPERATE LOADER Button, move
the control to lower the lift arms. The lift arms should
not lower.
13. Move the control to tilt the bucket/attachment forward.

The bucket/attachment should not tilt forward.
T300 Bobcat Loader

BICSTM SYSTEM (CONT'D)
Troubleshooting

A WARNING
assistance in locating and correcting BICS system Check for correct function after adjustments, repairs
problems. ·It· is recommended that these procedures be or service. Failure to make correct repairs or
done by authorized Bobcat Service Personnel only. adjustments can cause injury or death.
W-2004-1285
I
PROBLEM " CAUSE
,
IAII indicator lights flashing. 5

One of the indicator lights flashing. 1
Intermittent indicator lights. 2,3,4
,
KEY TO CORReCT THE CAUSE
" .'
1. Refer to BICS troubleshooting guide. (See Page 60·100-4.)
2. Check wire connections on Bobcat Controller to make sure connectors are locked into place.
3. Check pins in connectors for pins pushed back or bent.
4. Use seat bar sensor tester MEL1428 to isolate problem between sensor and controller and wiring.
5. Possible low or high voltage.
T300 Bobcat Loader

BICSTM SYSTEM (CONT'O) The following list shows the effects which can happen to
the loader, and the probable causes when the BICS
Troubleshooting Guide System lights are off or flashing and associated service
code. (See Contents Page 60-01 for service codes.)
SE!RVtCE CODES Means System Error

I Effect on
(See Your Bobcat Dealer for Service)
! Indicator Light ON Light OFF
I Operation of
Light : Loader When No. of Service

Light is OFF Causes
Flashes Code
'PRESS TO PRESS TO Lift, tilt and --- ..... ---
0)
•,. iOPERATE OPERATE
LOADER Button LOADER Button
traction
functions will
~~. is pressed. is not pressed. not operate.
Seat Bar is Seat Bar is up. Lift and tilt 2 11-05 Seat Bar sensor circuit shorted to battery
®
•
nt
down. functions will
not operate. 3 11-06
voltage'.
Seat Bar sensor circuit shorted to ground.
....
....T
I
Control valve . Control valve •Lift, tilt and 1 17-07 Valve output circuit is open .
®
•
~,
can be used. cannot be used. traction
functions will
2
3
17-05
17-06
Valve output circuit shorted to battery voltage*.
Valve output circuit shorted to ground.
not operate.
UJTa'mT 3 17-06 Controller not grounded or intermittent ground.
.AL'"
•Loader can be loader cannot loader cannot • 1 16-07 Traction lock hold solenoid circuit is open.
0
•
tQ
moved forward & be moved
backward forward and
backward.
be moved
forward and
backward.
I
2 16-05 Traction lock hold solenoid circuit shorted to
battery voltage*.
~ 3 16-06 Traction lock hold solenoid circuit shorted to
•ground.
5 I 15-02 Traction lock pull solenoid circuit is shorted to
battery voltage* - ERROR ON (Should be OFF).
6 15-03 Traction lock pull solenoid circuit ERROR OFF
(Should be ON).
SEAT BAR(9 LIFT & TILT VALVE@) TRACTION(,9 Continuous 03-09 System voltage low
Flashing 03-10 System voltage high
NOTES:
Multiple SERVICE CODES and/or Abnormal Symptoms can be caused by corroded or loose ground. Check grounds and
both battery connections.
ERROR OFF shorted to ground or bad fuse, faulty wiring, faulty open relay, no voltage from relay to controller.
ERROR ON = shorted to battery voltage, faulty wiring, faulty closed relay.
*Normal BICS operating voltage is less than the electrical system voltage.
T300 Bobcat Loader

SEAT BAR SENSOR

A WARNING
assistance in locating and correcting BICS system Check for correct function after adjustments, repairs
problems. It is recommended that these procedures be ·or service. Failure to make correct repairs or
W-2004-1285
.' 'c
.
'\
-- .-
__",I I"'AII~C
1. Check sensor wire connection.

2. Use the BICS sensor tester MEL 1428 with seat bar adapter MEL1567 to check sensor and controller.
3. Check for loose hardware.
4. Check keyed bushing to make sure magnet collar rotates with seat bar.
5. Check magnet collar magnets for contamination such as metal particles.
T300 Bobcat Loader

SEAT BAR SENSOR (CONT'O) Figure 60-110-3
Test
Figure 60-110-1
•
SEN$OPtTEST
The toggle switch (Item 2) [Figure 60-110-3] can be in

either the Absent or Present position.
If there is no power light (Item 1) [Figure 60-110-3] on

Use Sensor Tester (MEL1428) and seat bar sensor tester the sensor tester, check the tester or wiring harness.
adapter (MEL 1567) for the following procedure:
Figure 60-110-4
Connect the seat bar adapter sensor leads (MEL1567) to
the sensor tester.
Disconnect the seat bar sensor connector (Item 1)

[Figure 60-110-1].
Figure 60-110-2
Lower the seat bar. The Sensor Test light (Item 1)

[Figure 60-110-4] should illuminate.
Raise the seat bar. The Sensor Test light (Item 1) [Figure
60-110-4] should go off.
If the above test fails, there is a problem with the seat bar
Connect the Sensor Tester (Item 1) inline, to the seat bar sensor.
sensor connectors. See inset [Figure 60-110-2].
Disconnect the Sensor Tester.
Turn the key to the ON position. DO NOT START THE
ENGINE. Replace the Seat Bar Sensor. (See Removal And
If the above test passes, run the seat bar sensor BICS
circuit test (See BICSTM Circuit Test on Page 60-100-4.)
T300 Bobcat Loader

SEAT BAR SENSOR (CONT'D) Remove the mounting bolt (Item 1) from the seat bar
mount (Item 2) [Figure 60-110-6].
Instal/ation: Tighten the mounting bolt to 50-70 in.-Ibs.
Figure 60-110-5 (5,6-7,9 Nm) torque .
.. Remove the sensor mounting bolt (Item 3) [Figure 60

110-6] and nut.
Figure 60-110-7
Remove the seat bar (Item 1) [Figure 60-110-5] from the

Figure 60-110-6
Remove the keyed plastic bushing (Item 1), magnetic

bushing assembly (Item 2) and sensor bracket (Item 3)
[Figure 60-110-7].
IMPORTANT
Be careful to not overtighten the sensor mounting

bolt and nut to prevent breakage of the sensor.
1-2088-1095
Installation: Be sure the tabs on the pivot bushing are

positioned in the slotted hole (Item 1) [Figure 60-110-7]
of the seat bar
Inspect all parts for damage and wear and replace if

necessary.
Reverse the removal procedure to install the seat bar

sensor.
T300 Bobcat Loader

SEAT BAR SENSOR (CONTIO) When the power light is illuminated, move the toggle
switch (Item 2) [Figure 60-110-9] on the sensor tester to
BICSTM Circuit Test the Present position.
Figure 60-110-8 NOTE: The sensor test light (Item 3) [Figure 60-110-9]
is only activated by the seat bar. It will be off
wittl the seat bar up or on with the seat bar
down.
Figure 60-110-10
Use Sensor Testers (MEL 1428) and seat bar sensor

tester adapter (MEL1567) for the following procedure:
Connect the seat bar sensor tester adapter MEL1567 to

the sensor tester.
The BICS seat bar indicator light (Item 1) [Figure 60-110
Disconnect the seat bar sensor connector (Item 1) 10] should illuminate.
[Figure 60-110-8].
Figure 60-110-11
Figure 60-110-9
Move the toggle switch (Item 1) [Figure 60-110-11] on

Connect Sensor Tester (Item 1) [Figure 60-110-9] inline the sensor tester to the Absent position.
to the seat bar sensor connectors.
The Seat Bar light (Item 1) [Figure 60-110-11] should go
Turn the key to the ON position. DO NOT START THE off.
ENGINE.
If the above test fails, there is a problem with the Bobcat
If there is no power light on .the sensor tester, check the controller or the wiring harness.
tester or wiring harness.
T300 Bobcat Loader

TRACTION LOCK

A WARNING
assistance in locating and correcting B1CSTM system Check for correct function after adjustments, repairs
problems. It is recommended that these procedures be o.r service. Failure to make correct repairs or
W-2004-1285
PROBLEM SOLUTION #
Traction lock stays engaged. 1, 2, 3, 4, 5, 6, 7,11
Intermittent activation of traction lock. 8,9,10,11
SOLUTION SUGGESTIONS
1. Make sure brake pedal is not engaged.
2. Check the dash display for an error code. (See Electrical System Service Manual.)
3. If all lights indicate the brake should be released, but it doesn't, check the brake 30 amp fuse.
4. When checking fuse, also check other fuses. Check the fuse block for correct orientation and
location of fuses. (See Electrical System, Information Page 60-01.)
5. To test the solenoid, the coil should be about 9.8 ohms.
6. Check brake solenoid wiring voltage, solenoid wiring should read 12 volts.
7. Check the brake solenoid mounting nut for correct torque.
8. Check wire connections for loose connector body.
9. Check for loose or bent pins in connectors.
10. Check for loose spade connectors in fuse holder.
11. Check the flywheel speed sensor and wiring.
T300 Bobcat Loader

TRACTION LOCK (CONTrD) Figure 60-120-2
Description Of The Control System
The Traction Lock Control System will lock the traction

drive system when the engine stops. The Traction Lock
Control 'System is incorporated into the BICSTM System:
Inspecting The Control System
Figure 60-120-1
Check the wire connections at the engine speed sensor

(Item 1) [Figure 60-120-2].
Check the adjustment of the flywheel speed sensor and

replace the speed sensor if needed. (See Page 60-01.)
NOTE: When the Traction Lock Override Button is

activated, the Traction Lock Override Control
System will NOT engage the Traction Lock if
-IOICAT INTERLOCK CONTROL SYSTEM- the engine stops•
• • •
• ~~,~
PflfSS
to
OPEItATE
LOAOIR
SlAT un •liLT TRACTION
BAIt YAWE
Q) ® CD
Fasten the seat belt, disengage the parking brake button,
press the PRESS TO OPERATE LOADER Button (Item
1) and raise the Seat Bar fully. Move the steering levers
slowly forward and backward. The TRACTION lock (Item
4) should be engaged. Lower the Seat Bar. Press the
PRESS TO OPERATE LOADER Button (Item 1) [Figure
60-120-1].
Engage the parking brake pedal and move the steering

levers slowly forward and backward. The TRACTION
lock should be engaged.
NOTE: The TRACTION light on the left instrument

panel will remain OFF until the engine is
started, the PRESS TO OPERATE LOADER
Button is pressed and the parking brake is
disengaged.
T300 Bobcat Loader

TRACTION LOCK (CONT'D) Figure 60-120-5
Parking Brake Solenoid Removal And Installation
NOTE: Brake valve is removed for picture clarity.
Figure 60-120-3
Inspect the D-rings and back-up washer on the solenoid

valve and replace as needed [Figure 60-120-5].
Check the screens (Item 1) [Figure 60-120-5] and clean

with solvent if needed.
Loosen the electrical brake solenoid nut (Item 1) [Figure Installation: Tighten the solenoid valve to 16-20 ft. -Ibs.
60-120-3]. (21,7-27,1 Nm) torque.
Installation: Tighten the solenoids nut to 48-60 in.-Ibs.

(5,4-6,8 Nm) torque.
Figure 60-120-4
Remove the solenoid nut (Item 1) and solenoid coil (Item

2) [Figure 60-120-4].
Remove the solenoid valve (Item 3) [Figure 60-120-4]

from the block.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) NOTE: The calibration procedure must be followed
when replacing a handle sensor, foot pedal
Components Identification sensor, actuator or ACS Controller. (See
Calibration Of The ACS System on Page 60
Figure 60-130-1 130-14.)
Figure 60-130-3
The Advanced Control System (ACS) is a selectable foot!

hand control system.
Control Valve Actuators (Item 1) (Figure 60-130-3].
The ACS system allows the operator to quickly switch
between foot and hand control modes. NOTE: The calibration procedure must be followed
Control Handle (Item 1) [Figure 60-130-1]. sensor, actuator or ACS Controller. (See
Handle Sensor (Item 2) [Figure 60-130-1]. 130-14.)
NOTE: The calibration procedure must be followed Figure 60-130-4

sensor, actuator or ACS Controller. (See
130-14.)
Figure 60-130-2
ACS Controller (Item 1) [Figure 60-130-4].

when replacing a handle sensor, actuator or
ACS Controller. (See Calibration Of The ACS
System on Page 60-130-14.)
Foot control/sensor assembly (Item 1) [Figure 60-130-2].
.~. Foot sensor (Item 2) [Figure 60-130-2].
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'D)
Components Identification (Cont'd)
Figure 60-130-5
ACS error indicator (Item 1) [Figure 60-130-5].
NOTE: The ACS icon will illuminate when an error

occurs. The error is stored as a service code.
(See Diagnostics Contents Page 60-01.)
T300 Bobcat Loader

Troubleshooting Guide
The Advanced Control System (ACS) has a built~in diagnostic function which uses an icon on the right instrument panel
to indicate the condition of the ACS SYSTEM. The system also records the alarm condition as a service code.
The control module continually checks the system in the order listed. The checks start with the lift handle sensor and then
the lift actuator. If no problems are present, it will then check the tilt handle sensor and the tilt actuator. The system will
stop its check at the first problem and then luminate the icon.
The system starts its diagnostics and calibration when the ignition key is turned ON.
The following list shows the probable causes when the icon is luminated.
General Fuel Level System Engine Oil Air Filter

Warning Voltage Pressure
,. "'
\!) ~~: ~u: ~@~ ~01:~:

""
ACS
,.
\. J
~ it': ~ &:~ ~~ ~~1: :I~~:"
'"
ACD
'
\.
.J
Attachment
Control
TWO
L Speed I lugs
I Seat be~ I Hydraulic ~YdraUlic Oil
emperature
Hydraulic
Filter
I
Charge I
Device Pressure
Advanced Control System
Errors ~ lights solid with 3 beeps 32-59 - Lift actuator wrong direction
32-04 - ACS in error 32-60 - Tilt actuator wrong direction
32-23 - ACS not calibrated 32~61 - Handle lock short to ground
32-49 - Lift actuator short to ground 32~62 Handle lock short to battery
32-50 - Tilt actuator short to ground 32-63 - Pedal lock short to ground
32-51 - Lift actuator short to battery 32-64 - Pedal lock short to battery
32-52 - Tilt actuator short to battery 32-65 ~ Sensor supply voltage out of range
32-53 - Lift handle/pedal short to ground 32-66 - Battery out of range
32-54 - Tilt handlel pedal short to ground 32-67 - Switch moved while operating
32-55 - Lift handle/pedal short to battery
32-56 - Tilt handle/pedal short to battery
32-57 - Lift actuator reduced performance
32-58 - Tilt actuator reduced performance
To see what error occurred. Check the service code on the left instrument panel. (See Diagnostics Page 60-01.)
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONTD)
Controller, Connector And Wire Identification
G~HK
.
F
J
E A
D B
J3 C
~
H
F J J2
K
E A
F~G
E H D
C
B
~ ~
J2
Jl
J3
P-21843
~-
PIN PIN DESCRIP"nON PIN PIN DESCRIPTION
• J1 CONNECTOR, METRI-PACK J3 CONNECTOR, METRI-PACK

Orange A 5V HALL EFFECT SUPPLY Red A TILT ACTUATOR FORWARD
Orange B SWITCHED AHC POWER

Red/White B UNSWITCHED AHC POWER •
Green C HAND/FOOT INPUT • Red/White C UNSWITCHED AHC POWER I
I Purple D CAN SIGNAL HIGH AHC Black D LIFT ACTUATOR REVERSE .

I Purple E CAN SIGNAL LOW AHC Green E HANDLE LOCK POWER
Purple F CAN SHIELD AHC • Red F LIFT ACTUATOR FORWARD
Black G AHC GROUND • Green G PEDAL LOCK POWER
Black H AHCGROUND
Black H AHC GROUND
J2 CONNECTOR, METRI-PACK Black J AHC GROUND
A OPEN Black K TILT ACTUATOR REVERSE
B OPEN
C OPEN
D OPEN I
Green E TILT SPOOL SIGNAL
Green F LIFT HANDLE SIGNAL
Green G TILT HANDLE SIGNAL
Green H LIFT SPOOL SIGNAL I
Green J LIFT PEDAL SIGNAL I
Green K TILT PEDAL SIGNAL I
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'O) Figure 60-130-8
ACS Controller Removal And Installation
Figure 60-130-6

8] from the controller.
Remove the controller from the loader.

Loosen the bottom bolts and remove the top bolt.
Remove the right front panel (Item 1) [Figure 60-130-6] when replacing handle sensor, foot control
from the loader. sensor, actuator or ACS Controller. (See
Figure 60-130-7 130-14.)
Disconnect the wifing hamess connectors (Item 1)

[Figure 60-130-7] from the controller.
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'D) Figure 60-130-11
Handle Sensor Connector
With a pointed tool, lift the tab (Item 1) [Figure 60-130

11] and pull the wire from the connector.
Installation: Install the wires into the connector as listed

The wire connector (Item 1) [Figure 60-130-9] can be below [Figure 60-130-11]:
removed from the handle sensor wires, use the following
procedure. 1-Terminal- Red
2-Terminal Black
Figure 60-130-10 3-Terminal- Green
Remove the wedge (Item 1) [Figure 60-130-10] from the

connector.
T300 Bobcat Loader

Switch Handle Removal
Figure 60-130-12
Using a pointed tool, press down on the tab (Item 1)

[Figure 60-130-14] and pull the wire from the connector.
Figure 60-130-15
NOTE: Switch handle can be removed and installed
while in loader.

130-12] from the handle sensor connector.

Figure 60-130-13

harness connector (Black) that connects to the handle
lock solenoid connector.

harness connector (Gray) that connects to the handle
sensor connector.
T300 Bobcat Loader

Switch Handle Removal (Cont'd)
Figure 60-130-16
Disconnect the left switch handle connectors (Items 1, 2,

3 & 4) [Figure 60-130-18] from the loader wiring harness
connectors.
Use a pointed tool, press down on the tab (Item 1) Figure 60-130-19
[Figure 60-130-16] and pull the wire from the connector.
Figure 60-130-17
Roll the pistol grip handle cover (Item 1) [Figure 60-130

19] down.
Disconnect the right switch handle connectors (Items 1 & USing a small screwdriver, lift the handle tabs (Item 2)
2) [Figure 60-130-17] from the loader wiring harness [Figure 60-130-19] and slightly rotate the switch handle.
connectors.
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'D) Switch Handle Installation
Switch Handle Removal (Cont'd) Figure 60-130-22
Figure 60-130-20
When installing the new switch handle, tape the wire

terminals together.
Pull the switch handle and wiring harness assembly (Item
1) [Figure 60-130-20] from the control lever. The switch handle comes with a 6 inch piece of heat
shrink tube side on the end of the wires. Remove the
Cut the wires (Item 2) [Figure 60-130-20] below the heat shrink tube from the end of the wires before routing
switch handle and remove switch handle. through handle and control lever tube.
NOTE: Only cut the wires if the switch handle is bad NOTE: Leave all the other heat shrink tube on the
and needs replacement. If the switch handle is wires for protection.
good and just needs to be removed for control
handle or lever replacement, then remove the Tape half of the wires back and half forward [Figure 60
connectors on the end of the harness and pull 130-22J to keep the harness small enough to route
switch handle up out of lever tube. through the control lever tube.
Figure 60-130-21
Pull harness (Item 1) [Figure 60-130-21] out the bottom

of the control lever tube.
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'D) Install the wires into the connectors as listed below:
Switch Handle Installation (Cont'd) Right Switch Handle
Figure 60-130-23 Ten-Pin Connector

A-Terminal - Orange
B-Terminal - White
C-Terminal - White/Black
O-Terminal - White/Red
E-Terminal - Ok. Green
F-Terminal - White/Lt. Green
G-Terminal - Yellow/Red
H-Terminal - Lt. Green
J-Terminal - Yellow
K-Terminal - Orange/Black
Three-Pin Connector
A-Terminal - Red/White
B-Terminal - BlacklWhite
C-Terminal - Purple/white
Left Switch Handle

Install the new switch handle and wires from the top of
the control lever. Ten-Pin Connector
A-Terminal - Orange
Route wire (Item 1) [Figure 60-130-23] through the B-Terminal - Ok. Blue
casting, along side the handle sensor and into the control C-Terminal - White
lever tube. O-Terminal - Purple
E-Terminal - Yellow/Red
NOTE: Do not pull the wire harness tight, allow a F-Terminal - Tan
small amount of slack or slight bend at the G-Terminal - Pink
handle pivot area. Verify the control handle H-Terminal - Orange/Black
returns to neutral position. J-Terminal - Blank
K-Terminal - Blank
Figure 60-130-24
Three-Pin Connector
A-Terminal - Red/White
B-Terminal - BlacklWhite
C-Terminal - Purple/white
Two-Pin Connector
A-Terminal - Black
B-Terminal - Red
Five-Pin Connector
A-Terminal - Ok. Green
B-Terminal - Brown
C-Terminal - Blank
O-Terminal - Yellow
E-Terminal - Blank
Remove tape from wires for installation and install the 6

inches of heat shrink tube (Item 1) [Figure 60-130-24]
approximately 3 inches into the control lever. Apply heat
to the exposed heat shrink tube.
Inspect the wire terminal tabs (Item 2) [Figure 60-130

24] and re-bend tabs if necessary.
T300 Bobcat Loader

Switch Handle Installation (Cont'd)
Figure 60-130-25
Install the wires into the connectors as listed below:
Left and Right Control Lever Switch Handle [Figure 60

130-27]
Figure 60-130-26 1-Terminal- Red/white
2-Terminal - BlacklWhite
3-Terminal - Purple/white
Figure 60-130-28
Connect the handle harness connectors (Item 1) [Figure

60-130-25] & [Figure 60-130-26] to the loader harness
connectors.
Left and Right Control Lever Switch Handle [Figure 60

130-28]
1-Terminal- Yellow/Red
2-Terminal - Open
3-Terminal - Orange/Black
T300 Bobcat Loader

Switch Handle Installation (Cont'd)
Figure 60-130-29
Check the mounting block (Item 1) [Figure 60-130-31]

and bolts for wear and replace as needed.
Figure 60-130-32
Connect the handle harness connectors to the sensor
and lock solenoid connectors [Figure 60-130-29].
Actuators Disassembly And Assembly
Figure 60-130-30
Check the actuator wiring harness connector (Item 1)

[Figure 60-130-32] and replace if broken.

below. The terminal numbers are written on the back of
the connector (Item 2) [Figure 60-130-32].
Lift and Tilt Actuator
Remove the actuator (Item 1) [Figure 60-130-30] from 1 - Terminal-BlackiGreen-Larger dia. wire (16 gauge)
the hydraulic control valve. (See Contents Page 20-01.) 2 - Terminal-Green-Larger diameter wire (16 gauge)
3 - Terminal-Red/Green-Larger diameter wire (16 gauge)
Installation: Tighten the mount bolts to 90-100 in.-Ibs. 4 - Terminal-Open
5 - Terminal-Red-Smaller diameter wire (18 gauge)
(10,2-11,3 Nm) torque.

6 - Terminal-Open
7 - Terminal-Open
8 - Terminal-Black-Smaller diameter wire (18 gauge)

ACS controller. (See Calibration Of The ACS
System on Page 60-130-14.)
T300 Bobcat Loader
ADVANCED CONTROL SYSTEM (ACS) (CONT'D) Handle Lock Solenoid Disassembly And Assembly
Handle Lock Solenoid Removal And Installation Figure 60-130-35
Figure 60-130-33
Remove solenoid (Item 1) from the solenoid mount (Item

2) [Figure 60-130-35].
130-33] from the handle sensor connector. Installation: Apply a drop of oil to the solenoid threads
and tighten solenoid to 35-40 ft.-Ibs. (47-54 Nm) lubed
Disconnect the harness connector (Item 2) [Figure 60 torque.
Figure 60-130-36
Figure 60-130-34
Check the O-ring (Item 1) [Figure 60-130-36] for

Remove the two screws (Item 1) [Figure 60-130-34] damage. Replace as necessary.
holding the handle lock solenoid to the handle.
Installation: Tighten the screws to 32-38 in.-Ibs. (3,6-4,3

Nm) torque.
Remove handle lock solenoid assembly from handle.
T300 Bobcat Loader

Handle Lock Solenoid Connector
Figure 60-130-37

39J and pull the wire from the connector.

The wire connector (Item 1) [Figure 60-130-37] can be below [Figure 60-130-39].
removed from the solenoid, use the following procedure.
1 - Terminal - Black
Figure 60-130-38 2 Terminal Open
Calibration Of The ACS System
The new controller uses a calibration sequence to

optimize the control system. The optimizing ensures full
spool stroke (full flow) while preventing over stroke
(loading) of the actuator.
NOTE: This calibration procedure must be followed

ACS controller: Failure to calibrate after
component replacement may result in poor
performance or reduced life of actuator(s).
Remove the wedge (Item 1) [Figure 60-130-38] from,the

connector.
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'D) NOTE: Do not start the engine.
Calibration Procedure Figure 60-130-42
The new controller uses a calibration sequence to

optimize the control system. The optimizing ensures full
spool stroke· (full flow) while preventing over stroke
(loading) of the actuator.

ACS controller. Failure to calibrate after -8OKAt INT.£ItlOCI( CONTROL SYSTEM

Figure 60-130-40
8·16627
Push the PRESS TO OPERATE button (Item 1) [Figure

60-130-42] to unlock the hand controls.
Figure 60-130-43
Stroke Both Handles Fully In and Hold Them
Update the loader service software to the latest version.
Place the rocker switch (Item 1) [Figure 60-130-40] in

the hand control mode.
Figure 60-130-41
Fully stroke both control handles in toward the center of

the cab and hold the handles [Figure 60-130-43].
Turn the Key On Lift the seat bar, high enough for the PRESS TO
OPERATE light (Item 2) [Figure 60-130-42] to go OFF.
or
Lower the seat bar.
Press the RUN/ENTE
8·16626
With the seat bar down. turn the ignition key ON (keyless
panel press RUN/ENTER) [Figure 60-130-41].
T300 Bobcat Loader

Calibration Procedure (Cont'd)
Figure 60-130-44
'9 1
~~
Fully move both handles in toward the center of the cab

6-16627 and hold the handles for one second (Item 1) [Figure 60
130-45].
Push the PRESS TO OPERATE button (Item 1) [Figure Fully move both handles out toward the cab side screens
60-130-44] to begin calibration. and hold for one second (Item 2) [Figure 60-130-45].
NOTE: The ACS icon will light up and if you listen Allow both handles to return to neutral.
closely the cycling of the actuators can be
heard. The ACS icon will stay lit until the Figure 60-130-46
ignition key is cycled or the loader is started
and a function is operated.
NOTE: During the calibration cycle, the system will

beep three times. The calibration process
generates two codes 32-35 (tilt handle not in
neutral) and 32-40 (lift handle not in neutral).
Ignore these two codes, this is normal during
the calibration procedure.
Release the control handles.
NOTE: The remaining portion of the procedure must

be completed in twenty seconds or less. If not
the handles and pedals will lock and the 6-16628
procedure must be started over from the
beginning.
Fully press the toe of the lift and tilt pedals (Item 1)
[Figure 60-130-46] down and hold for one second.
Fully press the heel of the lift and tilt pedals (Item 2)
[Figure 60-130-46] down and hold for one second.
Allow both pedals to return to neutral.
At the end of the twenty second time frame, the handles
and pedals will lock.
Calibration is complete.
T300 Bobcat Loader

ADVANCED CONTROL SYSTEM (ACS) (CONT'D) Foot Sensor Connector
Foot Sensor Disassembly And Assembly Figure 60-130-49
Figure 60-130-47
The wire connector (Item 1) [Figure 60-130-49] can be

removed from the sensor wires, use the following
Remove the two bolts (Item 1) [Figure 60-130-47] from procedure.
the end of the foot sensor.
Figure 60-130-50
Installation: Tighten the bolts to 90 in.-Ibs. (10,2 Nm)
torque. Apply LOCTITE #242 to the threads.
Figure 60-130-48

connector.
Remove the boot retainer (Item 1), boot (Item 2), spool
stop plate (Item 3) and O-ring (Item 4) [Figure 60-130
48].
NOTE: Do not disassemble the sensor assembly

(Item 5) [Figure 60-130-48]. The sensor
assembly is a calibrated assembly and cannot
be serviced. Order through Bobcat Parts.
T300 Bobcat Loader

Foot Sensor Connector (Cont'd)
Figure 60-130-51
Disconnect the foot lock solenoid connector (Item 1)

[Figure 60-130-53] from the hamess.
Remove foot lock solenoid (Item 2) [Figure 60-130-53].

With a pOinted tool, lift the tab (Item 1) [Figure 60-130
51] and pull the wire from the connector. Installation: Apply a drop of oil on the solenoid threads
and tighten the solenoid to 35-40 ft.-Ibs. (47-54 Nm)
Installation: Install the wires into the connector as listed lubed torque.
below [A):
Figure 60-130-54
1 - Terminal - Red
3 - Terminal - Green
Foot Lock Solenoid Removal And Installation
Figure 60-130-52
Check the O-ring (Item 1) [Figure 60-130-54] for

damage. Replace as necessary.
Remove the two bolts (Item 1) [Figure 60-130-52] from

the foot sensor shield.
Installation: Tighten the bolts to 80-90 in.-Ibs. (9,0-10,2

Nm) torque.
T300 Bobcat Loader

Foot Lock Solenoid Connector

removed from the solenoid wires, use the following
procedure.
Figure 60-130-55

connector.
Figure 60-130-56

56] and pull the wire from the connector.

below [Figure 60-130-56]:
2 - Terminal - Open
T300 Bobcat Loader

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T300 Bobcat Loader

ELECTRICAUHYDRAULIC CONTROLS REFERENCE
Controls Identification Chart
Attachment
Harness
Switch· Solenoid Number Attachment Harness
Terminal
Number Activated Connector
Left Side Activated Right Side
Control Handle Control Handle
Switches Fourteen Pin Switches
Connector Viewed
1,8 from front
- 2
1,8
(pin side of
connector)
of loader.
1j4illsm K,A,O
= i]l I
I
5 K,A,C
6 1 1,3 K,E
7 1 1,3 5, 7 K, F
8 1,3 5, 7 K,G
9 5, 7 K,H
8-16447 10,11,12, - K
I 8-16448 •
13,14
NOTE: All diagnostics must be done at the fourteen pin connector (Item 1). (If so equipped as a dealer installed
kit.)
The ACe (Attachment Control Device) automatically recognizes the use of the seven or fourteen pin
connector when connected.
If the ACD light flashes, check for diagnostic service codes. See the Electrical System Service Manual for
the proper procedure.
RH - Loaders with Rear Hydraulics Option.
HFH - Loaders with High Flow Hydraulics Option.
* If harness terminals K & L are jumped together, switches 4 thru 9 will function the same as switch 1 & 2.
* Terminal K is activated with Key switch ON.
T300 Bobcat Loader

ELECTRICAUHVDRAULIC CONTROLS REFERENCE (CONT'D)
Controls Identification Chart (Cont'd)
Solenoid
Hydraulic Wiring
Number
Coupler Number
Front
1 Female 4330
(Rod)
T Front
3 2 Male 4340
o (Base)
o
• 3 (Top) Diverter 4450
Bleed Rear
4 (Bottom) 4480
Male & Female
High Flow
5 4460
on Pump
T
3
o
o
H
NOTE: Front Auxiliary Pressure Release is accomplished by manually pushing the male and female couplers in
at the front auxiliary block.
The Hydraulic Pressure Release Button will activate solenoid number 4 at the diverter valve, shut down
the loader, and bleed the rear auxiliary (If so equipped.) and also the right side front auxiliary. (If so
equipped.)
The Hi-Flow Button in the left side instrument panel must be pushed ON to activate solenoid number 5 at
the gear pump.
T300 Bobcat Loader

ELECTRICAUHYDRAULIC CONTROLS REFERENCE (SELECTABLE JOYSTICK CONTROL) (SJC)
Controls Identification Chart
RIGHT HAND
1. Front Aux.
2. Front Aux.
3. Auxiliary Detent
8. Right Ski (Up)
9. Right Ski (Down)
10. Right Blink
11. Left Blink
16. Float (Yellow in Color)
17. Future Function
18. Future Function
P-28316
LEFT HAND
4. Rear Aux. (Side Shift

5. Rear Aux. (Side Shift)
6. Left Skit (Up)
7. Left Ski (Down)
12. Two-Speed (High)
13. Two-Speed (Low)
14. Horn
15. Inching Control
(Grey in Color)
19. Future Function
20. Future Function
P-28317
T300 Bobcat Loader

ELECTRICAUHYDRAULIC CONTROLS REFERENCE (SELECTABLE JOYSTICK CONTROL) (SJC) (CONT'D)
Left Side Attachment Right Side

Control Handle Switch Solenoid Number Activated Harness Control Handle
Switches Number Terminal Switches
Activated
STO RH HFH HRH
1 1,6 1,6 K
2 2 2 2 2 K
1,6 1,6 K
2 3,5 K,A,O
3,4 K,A,C
3,4 K, E
3,4 K, F
3,4 K,G
3,4 K,H
Attachment Harness Connector
Fourteen Pin
Connector Viewed
from front
(pin side of
connector)
of loader.
NOTE: All diagnostics must be done at the fourteen pin connector (Item 1). (If so equipped as a dealer installed
kit.)
The ACD (Attachment Control Device) automatically recognizes the use of the seven or fourteen pin
con nector when connected.
If the ACD light flashes, check for diagnostic service codes. See the Electrical System Service Manual for
the proper procedure.
RH - Loaders with Rear Hydraulics Option.
HFH - Loaders with High Flow Hydraulics Option.
* If harness terminals K & L are jumped together, switches 4 thru 9 will function the same as switch 1 & 2.
* Terminal K is activated with Key switch ON.
HRH - Loaders with High Flow and Rear Hydraulics Option.
T300 Bobcat Loader

ELECTRICAUHYDRAULIC CONTROLS REFERENCE (SELECTABLE JOYSTICK CONTROL) (SJC) (CONTD)
Solenoid Hydraulic Wiring

Number Coupler Number
\ ...-
Front
T 1 Female 4340
3 (Base)
o Front
o 2 Male 4330
(Rod)
Diverter &
3 4450/4480
MC-2314H I Bleed
---J
4 Rear Aux Base 4440
5 Rear Aux Rod 4430 I
hi" High Flow on 4460

L~ ___ ~___P_um--,-p_
T
3
o
o
H
MC-23141
NOTE: Front Auxiliary Pressure Release is accomplished by manually pushing the male and female couplers in
at the front auxiliary block.
The Hydraulic Pressure Release Button will activate solenoid number 3 on the Standard Flow Loader and
the High Flow Loader. (If so equipped.) It will also shut down the loader, and bleed the rear auxiliary. (If
so equipped.)
The Hi~Flow Button in the left side instrument panel must be pushed ON to activate solenoid number 6 on
the select valve.
T300 Bobcat Loader

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T300 Bobcat Loader

SERVICE PC (LAPTOP COMPUTER)
Connecting The Service PC To Remote Start Tool
Figure 60-150-1
Tools that will be needed to complete the following steps

are:
MEL1563 - Remote Start Tool

MEL 1565 - Service Tool Harness Control
MEL1566 -Service Tool Harness Communicator
(Computer Interface)
NOTE: Make all connections with the key in the OFF

position.
The Service PC (Item 1) with the remote start tool (Item

2) [Figure 60-150-1]. When connected to the loader, the
Service PC is used to monitor, conduct diagnostic and
load software.
Connect the Service Tool Harness Communicator

(MEL 1566) (Item 3) [Figure 60-150-1] to the deSignated
serial port on the Service PC.
NOTE: The recommended serial cable length should

not exceed 15 feet. A serial cable longer than
15 feet will create a degraded signal causing
communication errors.
Connect the other end to the connector on the remote

start tool.

T300 Bobcat Loader

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T300 Bobcat Loader

LIFT AND TILT ACTUATOR CALIBRATION Figure 60-160-3
(SELECTABLE JOYSTICK CONTROL) (SJC)
Procedure

when .replacing the lift or tilt actuator, SJ.C
controller or joystick. Failure to calibrate after
Figure 60-160-1
Figure 60-160-4
With an operator in the seat and the seat bar down.
Close the cab door. (If loader is so equipped.)
Place the loader Control Pattern Switch (Item 1) [Figure
60-160-1] in the ISO position.
Figure 60-160-2
Turn the key (Item 1) [Figure 60-160-3] to the RUN
position or press the RUN/ENTER button (Item 1)
[Figure 60-160-4] for power, without starting the loader.
The loader Control Pattern Switch (Item 1) [Figure 60

160-1] will start flashing and will continue to flash until the
calibration procedure is completed.
Move the right joystick to the full forward position and

toward the side screen [Figure 60-160-2] and hold in
position.
T300 Bobcat Loader

LIFT AND TILT ACTUATOR CALIBRATION
(SELECTABLE JOYS1-ICK CONTROL) (SJC)
(CONT'D)
Procedure (Cont'd)
Figure 60-160-5
At the left panel, press the PRESS TO OPERATE Button

(Item 1) [Figure 60-160-5].
Release the joystick.
An audible beep will sound and an error code (Item 2)

[Figure 60-160-5] (38-06 & 38-08) will be displayed if the
operator presses the PRESS FOR CODES, (LIGHTS)
switch.
The SJC controller will cycle the actuators.
The calibration is complete.
T300 Bobcat Loader

FLYWHEEL RPM SENSOR Figure 60-170-2
Adjustment
Figure 60-170-1
Turn the RPM sensor and the jam nut out from the
flywheel. Set a clearance of 0.050 inch. (1,27 mm)
between the jam nut and the housing with a feeler gauge
(Item 1) [Figure 60-170-2].
When reinstalling the RPM sensor, turn the RPM sensor
(Item 1) [Figure 60-170-1] in until it makes contact with Remove the feeler gauge.
the engine flywheel.
Tighten the jam nut (Item 2) [Figure 60-170-2] to 12-17
Turn the jam nut (Item 2) [Figure 60-170-1} until it ft.-Ibs. (16-23 Nm) torque.
contacts the flywheel housing. The jam nut should not be
tightened, it needs to tum with the RPM sensor when the NOTE: New RPM sensors have a plastic tip which is
sensor is turned back out for adjustment. used as a gauge during installation. The
plastic tip is designed to come off after the
engine is started.
T300 BobcatLoader
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T300 Bobcat Loader

ENGINE SERVICE
AIR CLEANER ........................................ 70-40-1
Housing Removal And Installation ....................... 70-40-1
COOLING FAN ........................................ 70-60-1
Blower Removal And Installation ........................ 70-60-3
Drive Tension Pulley Removal And Installation ............. 70-60-1
Gearbox Assembly .................................. 70-60-11
Gearbox/Blower Housing Removal And Installation ......... 70-60-2
Gearbox, Checking Backlash .......................... 70-60-16
Gearbox Disassembly ................................ 70-60-6
Gearbox Parts Identification ............................ 70-60-5
ENGINE.............................................. 70-70-1
Mount Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-70-8
Removal And Installation Tools ......................... 70-70-9
ENGINE SPEED CONTROL. .................. , ....... , .. 70-20-1
Speed Control Cable ................................. 70-20-2
ENGINE SPEED CONTROL (SELECTABLE JOYSTICK CONTROL) (SJC) .. 70-21-1

Disassembly........................................ 70-21-3
Removal ........................................... 70-21-1
Speed Control Cable ................................. 70-21-4 ENGINE
SERVICE
FLYWHEEL AND HOUSING .............................. 70-80-1
Flywheel Housing Removal And Installation ............... 70-80-1
Flywheel Removal And Installation ...................... 70-80-1
Ring Gear Removal And Installation ..................... 70-80-1
MUFFLER ............................................ 70-30-1
RADIATOR ........................................... 70-50-1
Mount Removal (Early Loaders) ........................ 70-50-3
Mount Removal (Later Loaders) ........................ 70-50-3
T300 Bobcat Loader

ENGINE SERVICE (CONT'D)
RECONDITIONING THE ENGINE ...................................70-90-1
Air Cleaner, Intake Pipe, Inlet Pipe And Muffler ......................70-90-69
Bearing Case Cover Disassembly And Assembly ....................70-90-43
Camshaft Alignment. ................................ ~; .. ~...... 70-90-53
Cam Height .................................................70-90-53
Camshaft Side Clearance ......................................70-90-53
Checking Nozzle Injection Pressure ...............................70-90-9
Clearance Between Outer Rotor And Pump Body ....................70-90-65
Clearance Between Piston Ring And Groove ....................... 70-90-57
Clearance Between Rotor And Cover ............................. 70-90-65
Clearance Between Valve Stem And Valve Guide .................... 70-90-48
Compression Pressure .........................................70-90-6
Connecting Rod Alignment .....................................70-90-58
Connecting Rod Cap Disassembly And Assembly ................... 70-90-40
Correcting Cylinder (Oversize +0.5 mm) ........................... 70-90-64
Correcting Valve And Valve Seat .................................70-90-49
Crankcase No.2 Disassembly And Assembly ....................... 70-90-44
Crankcase No.1 And No.2 Disassembly And Assembly .............. 70-90-45
Crankshaft Alignment. .........................................70-90-60
Crankshaft Disassembly And Assembly ........................... 70-90-45
Crankshaft Side Clearance .....................................70-90-59
Cylinder Bore I.D ..............................................70-90-63
Cylinder Head And Tappet Disassembly And Assembly ............... 70-90-12
Cylinder Head Clearance ........................................ 70-90-6
Cylinder Head Flaw ...................................... , .... 70-90-47
Cylinder Head Surface Flatness .................................70-90-46
Engine Oil Pressure ...........................................70..,90-64
Engine Timing (TDC) ..........................................70-90-15
Engine Tools Identification Chart ..................................70-90-1
Fan Drive Pulley Disassembly And Assembly ....................... 70-90-36
Flywheel And Crankshaft Disassembly And Assembly ................ 70-90-42
Flywheel Housing Disassembly And Assembly ......................70-90-44
Free Length And Tilt Of Valve Spring ..............................70-90-50
Gearcase Cover Disassembly And Assembly .......................70-90-38
Idle Gear And Camshaft Disassembly And Assembly ................. 70-90-39
Idler Gear Side Clearance ......................................70-90-52
Injection Pump Fuel Camshaft And Governor Weight Removal And Installation. 70
90-22
Injection Pump Housing Installation ...............................70-90-31
Injection Pump Housing Removal ................................70-90-16
Injection Pump Governor Housing Removal And Installation ........... 70-90-19
Injection Pump Governor Fork Lever Removal And Installation ......... 70-90-21
Injection Pump Governor Lever Removal And Installation ............. 70-90-21
Injection Pump Removal and Installation ...........................70-90-24
Injection Pump Stop Lever Removal And Installation ................. 70-90-22
Injection Pump Timing .........................................70-90-34
Intake Air Heater .............................................70-90-68
T300 Bobcat Loader

ENGINE SERVICE (CONT'D)
RECONDITIONING THE ENGINE (CONT'D) ....................... 70-90-2
Nozzle Spraying Condition ..................................70-90-10
Oil Clearance Between Idler Gear Shaft And Idler Gearing Bushing .. 70-90-54
Oil Clearance Between Crankpin And Crankpin Bearing ........... 70-90-60
Oil Clearance Between Crankshaft Journal And Crankshaft Bearing .70-90-62
Oil Clearance Between Piston Pin And Small End Bushing ........ 70-90-56
Oil Clearance Between Rocker Arm Shaft And Bearing ...........70-90-51
Oil Clearance Between Tappet And Tappet Guide Bore ...........70-90-51
Oil Cooler And Water Pipe Disassembly And Assembly ........... 70-90-37
Oil Pan And Oil Strainer Disassembly And Assembly ............. 70-90-39
Oil Pipe ................................................70-90-69
Piston Disassembly And Assembly ...........................70-90-40
Piston Pin Bore 1.0........................................ 70-90-56
Piston Ring And Connecting Rod Disassembly And Assembly ...... 70-90-41
Piston Ring Gap ..........................................70-90-58
Radiator Cap Air Leakage ..................................70-90-67
Radiator Water Leakage ...................................70-90-66
Relief Valve .............................................70-90-66
Replacing Crankshaft Sleeve ................................70-90-63
Replacing Idler Gear Bushing ...............................70-90-55
Replacing Small End Bushing ...............................70-90-57
Replacing Valve Guide .....................................70-90-49
Rocker Arm And Push Rod Disassembly And Assembly .......... 70-90-11
Rotor Lobe Clearance .....................................70-90-65
Selecting Cylinder Head Gasket Disassembly And Assembly ....... 70-90-13
Thermostat Assembly .....................................70-90-67
Thermostat Valve Opening Temperature .......................70-90-66
Timing Gear Backlash .....................................70-90-52
Turbocharger ............................................70-90-70
Valve Clearance .......................................... 70-90-11
Valve Cover, Injector Nozzle And Seal Removal And Installation ..... 70-90-7
Valve Disassembly And Assembly ............................70-90-15
Valve Lapping ...........................................70-90-48
Valve Recessing .........................................70-90-47
Valve Seat Tightness ......................................70-90-10
Valve Spring Setting Load ..................................70-90-50
Water Pump Disassembly And Assembly ...................... 70-90-37
TROUBLESHOOTING ...................................... 70-10-1
Chart ................................................. 70-10-1

STANDARD TORQUE SPECIFICATIONS FOR BOLTS, SECTION SPEC·01)
T300 Bobcat Loader

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T300 Bobcat Loader

TROUBLESHOOTING
Chart
The following troubleshooting chart is provided for assistance in locating and correcting problems which are most
common. Many of the recommended procedures must be done by authorized Bobcat Service Personnel only.
PROBLEM CAUSE
b-....
! Slow cranking speed. 1,2,3,4
Engine will not start. :2,5,6,7,8,9, ii, 12, 13, 14, 15, 16, 17, 19,27,28,29
Difficult to start. 5,7,8,9,10,11,12,13,15,16,17,18,19,20,25,27,28,29
! No power for engine. 8,9,10,11,12,13,15,16,17,18,20,21,22,23,27,28,29 •
Engine is mis-firing. 8,9,11,12,13,15,16,17,21,22,24,25,26,28 I

Too much fuel consumption. 10,12,13.15,16,17,19,20,21,23,24,25,27,28,29
1=7-....
Black exhaust. 10,12,13,15,16,17,19,20,21,23,24,25,27,28,29 !
Blue/white exhaust. !4, 10, 15, 16, 17,21,23,27,29,30,46,47

Low oil pressure. 4,31,32,33,34,35,37,38,39,45,48
Engine knocking. :13,15,16,19,22,24,25,27,29,31,40,41,49
Engine running rough. 7,8,9,10,11,12,13,17,18,22,24,25,26,29,40,49
Vibration. 2,13,17,21,22,25,26,29,40,42,43
High oil pressure warning. 4,33,36
IOverheating. 10,12,13,15,16,20,21,32,40,44,47
IToo much crankcase pressure. 22,27,29,46
•Poor compression. 10,16,21,24,25,27,28,29,30,41,49
i Start and stop. 9,10,11 .
T300 Bobcat Loader

TROUBLESHOOTING (CONT'D)
Chart (Cont' d)
KEY TO CORRECT THE CAUSE

1. Battery capacity low. 26. Incorrect high pressure fuel pipes.
2. Bad electrical connections. 27. Worn cylinder bores.
3. Faulty starter motor. 28. Worn valve and seats.
4. Incorrect grade of oil. 29. Broken, worn or sticking piston rings.
5. Low cranking speed. 30. Worn valve stems or guides.
6. Fuel tank empty. 31. Worn or damaged bearings.
7. Faulty stop control operation. 32. Not enough oil in the oil pan.
8. Plugged fuel line. 33. Switch/sensor is defective.
9. Plugged fuel filter. 34. Oil pump worn.
! 1O. Restriction in the air cleaner. 35. Pressure relief valve is sticking open.
! 11. Air in the fuel system. 36. Pressure relief valve is sticking closed.
·12. Faulty fuel injection pump. 37. Broken relief valve spring.
13. Faulty fuel injectors. 38. Faulty suction pipe.
! 14. Broken injection pump drive. 39. Plugged oil filter.
15. Incorrect injection pump timing. 40. Piston seizure.
16. Incorrect valve timing. 41. Incorrect piston height.
17. Poor compression. 42. Faulty engine mounting.
18. Plugged fuel tank vent. 43. Incorrect alignment of flywheel.
19. Incorrect grade of fuel. 44. Faulty thermostat.
20. Exhaust pipe restriction. 45. Plugged oil cooler.
21. Cylinder head gasket leaking. 46. Plugged PCV system.
22. Overheating. 47. Damaged valve stem oil deflectors.
23. Cold running. 48. Plugged oil pump pipe strainer.
24. Incorrect tappet adjustment. 49. Broken valve spring.
25. Sticking valves.
T300 Bobcat Loader

ENGINE SPEED CONTROL Figure 70~20-3
Remove the mounting bracket (Item 1) [Figure 70-2~3]

from the speed control arm (Item 1) [Figure 70-20~4]
Figure 70~20-4
Raise the lift arms and install an approved lift arm device.
Raise the operator cab. (See Contents Page 10~01.)

1].
Figure 70-20-2
NOTE: Do not lubricate the speed control parts when

assembling.
Mark the front of the stop bracket (Item 1) [Figure 70-20

2] and remove the stop bracket.
Installation: It is important for the front and rear stop on

the bracket to be located correctly.
Remove the bolts (Item 2) [Figure 70-20~2].
Installation: Tighten the bolts evenly until the speed

control lever moves backward and forward at a
comfortable tension.
Remove the speed control lever (Item 3) [Figure 70-20~
2].
T300 Bobcat Loader
ENGINE SPEED CONTROL (CONT'D) Speed Control Cable
Raise the lift arm and install an approved lift arm support
Remove the retainer pin (Item 1) and pivot pin (Item 2)
[Figure 70-20-5] from the speed control arm, to Raise the operator cab. (See Contents Page 10-01.)
disconnect the speed control cable clevis.
Remove the speed control lever assembly. (See
Figure 70-20-6 Removal And Installation on Page 70-20-1.)
NOTE: The front panel/steering levers are shown

removed for clarity.
Remove the u-bolt (Item 1) [Figure 70-20-7] from the

cable.
Open the rear door.
Remove the speed control arm (Item 1) [Figure 70-20-6]

from the loader.
T300 Bobcat Loader

ENGINE SPEED CONTROL (CONT'D)
Speed Control Cable (Cont'd)
Figure 70-20-8
Loosen the jam nut (Item 1) [Figure 70-20-8] from the

speed control cable.
Remove the nut (Item 2) [Figure 70-20-8], and

disconnect the cable from the linkage.
Remove the speed control cable.
T300 Bobcat Loader

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T300 Bobcat Loader

ENGINE SPEED CONTROL (SELECTABLE JOYSTICK Figure 70-21-3
CONTROL) (SJC)
Removal
Figure 70-21-1
Disconnect the foot speed control linkage (Item 1)

[Figure 70-21-3] from the hand control pivot arm.
Remove the foot speed control assembly from the loader.
Raise the lift arms and install an approved lift arm support Figure 70-21-4

1], from the right side foot rest.
Remove the foot rest, from the loader.
Figure 70-21-2

the hand speed control pivot arm.
Loosen the two lower access panel mount bolts (Item 1)

[Figure 70-21-2]
Remove the upper mount bolt (Item 2) [Figure 70-21-2]
5220 Bobcat Loader

7()'21-1 Service Manual
Removal (ContI d)
Figure 70-21-5

hand speed control lever assembly.
Figure 70-21-8
Remove the keeper and pin (Item 1) [Figure 70-21-5]

that attaches the pivot arm to the speed control cable.
Remove the speed control pivot arm from the loader.
Figure 70-21-6
At the bottom side of the control panel, move the speed

control linkage toward the rear of the loader.
Slide the hand speed control lever (Item 1) [Figure 70

21-8] forward and lift, and disconnect the assembly from
the speed control cable.
The parts that go into the pivot arm (Item 1) are the bolt
(Item 2), washers (Items 3), fiber washers (Items 4),
spacer (Item 5) and nut (Item 6) [Figure 70-21-6].
S220 Bobcat Loader

Service Manual
Removal (Cont'd)
Figure 70-21-9
Remove the bushing/nut (Item 1) [Figure 70-21-11] from

the pedal lever.
Figure 70-21-12
Installation: When installing the hand speed control to

the speed control cable, be sure the speed control lever
(Item 1) fits in the notch (Item 2) [Figure 70-21-9] of the
speed control cable clevis.
Disassembly
Figure 70-21-10
Remove the fiber washer (Item 1) [Figure 70-21-12] from

the bushing/nut.
Remove the foot pedal lever (Item 2) and linkage rod

(Item 3) [Figure 70-21-12].
P-34655
Remove the spring (Item 1) [Figure 70-21-10] from the

foot speed control assembly.
S220 Bobcat Loader

ENGINE SPEED CONTROL (SELECTABLE JOYSTICK Speed Control Cable
Figure 70-21-15
Disassembly
Figure 70-21-13
Raise the lift arm and install an approved lift arm support
Remove the fiber washer (Item 1) and washer (Item 2) Raise the operator cab. (See Contents Page 10-01.)
[Figure 70-21-13] from the pivot bolt.
Remove the speed control lever assembly. (See
Figure 70-21-14 Contents Page 70-01.)
At the lower right side of the control panel, remove the

two mounting bolts (Item 1) [Figure 70-21-15] from the
speed control cable mount bracket.
Figure 70-21-16
Remove the pivot bolt (Item 1) [Figure 70-21-14] from

the speed control.
At the right side of the engine compartment loosen the

jam nut (Item 1) [Figure 70-21-16] from the speed
control cable.
Remove the nut (Item 2) [Figure 70-21-16], and

. disconnect the cable from from the linkage.
Remove the speed control cable.
5220 Bobcat L.oader

MUFFLER Figure 70-30-3
Remove the three bolts and nuts (Item 1) [Figure 70-30

3] from the muffler mounting bracket.
Remove the muffler from the loader.

Open the rear door.
Remove the rear grill.
Remove the two bolts and nuts (Item 1) [Figure 70-30-1]
from the left end of the engine muffler.
Figure 70-30-2

the right end of the engine muffler.
T300 Bobcat Loader

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T300 Bobcat Loader

AIR CLEANER Figure 70-40-3
Figure 70-40-1
Remove the lower mount bolt (Item 1) [Figure 70-40-3]

from the air cleaner mount bracket.
Loosen the hose clamp (Item 1) [Figure 70-40-1] and

disconnect the inlet hose from the air cleaner. Figure 70-40-4
Figure 70-40-2
Remove the left side access panel (Item 1) [Figure 70

40-4] from the loader.
Remove the top mounting bolt (Item 1) [Figure 70-40-2]
from the air cleaner mount bracket.
T300 Bobcat Loader

AIR CLEANER (CONT'D) Figure 70-40~6
Housing Removal And Installation (Cont'd)
Figure 70-40-5

from the air cleaner sender.
Remove the air cleaner from the loader.

Remove the hose clamp (Item 1) [Figure 70-40-5] from
the hose that goes from the air cleaner to the turbo
charger.
T300 Bobcat Loader

RADIATOR Figure 70-50-3
Figure 70-50-1
Remove the radiator hose clamp (Item 1) [Figure 70-50

3] and remove the right side radiator hose from the
radiator.
Remove the rear grill.

Figure 70-50-4
Drain the fluid from the radiator.
Remove the hydraulic oil cooler. (See Contents Page 30

01.)

1] from the oil cooler mount bracket. (Both sides.)
Figure 70-50-2

4] from the radiator hose mounting bracket.
Remove the oil cooler mount bracket (Item 1) [Figure 70

50-2]. (Both sides.)
T300 Bobcat Loader

RADIATOR (CONT'D) Figure 70-50-7
Figure 7()'50-5
At the left side access hole, remove the two radiator

mount bolts (Item 1) [Figure 70-50-7].
Figure 70-50-8
Remove the radiator hose clamp (Item 1) [Figure 70-50
S] and remove the left side radiator hose.
Figure 7()'S()'6
At the right side access hole, remove the two radiator

mount bolts (Item 1) [Figure 70-50-8].
Remove the radiator and mount assembly from the

Remove the access panel (Item 1) [Figure 70-50-6]. loader.
(Both sides.)
T300 Bobcat Loader

RADIATOR (CONT'D) Mount Removal (Later Loaders)
Mount Removal (Early Loaders) Figure 7()"'50~11
Figure 70~S()"'9
Remove the two mounting bolts (Item 1) [Figure 70~SD-

11] from the radiator and radiator mount bracket.
Remove the four mounting bolts (Item 1) [Figure 70-S()'"
9] from the radiator and radiator mount bracket. Instal/ation: Tighten the bolts to 7.5-11.5 ft.-Ibs. (10.1
15.5 Nm) torque.
Figure 70-S()"'10
Figure 70-S0~12
Remove the four mounting bolts (Item 1) [Figure 7()...SO

10] from the radiator and radiator mount bracket. Remove the two mounting bolts (Item 1) [Figure 7D-S()'"
Remove the radiator from the mount bracket.
Installation: Tighten the bolts to 7.5-11.5 ft.-Ibs. (10.1
15.5 Nm) torque.
T300 Bobcat L.oader

Revised April 04 70-50~3 Service Manual
RADIATOR (CONT'D)
Mount Removal (Later Loaders) (Cont'd)
Figure 70-50-13


15.5 Nm) torque.
Figure 70-50-14


15.5 Nm) torque.
T300 Bobcat Loader

COOLING FAN Figure 70-60-3
Drive Tension Pulley Removal And Installation
Figure 70-60-1
Remove the bolt (Item 1) [Figure 70-60-3] & [Figure 70

60-4].
Figure 70-60-4
Remove the fan drive belt (Item 1) [Figure 70-60-1].
Remove the idler pulley bolt (Item 2) [Figure 70-60-1].
Figure 70-60-2
Remove the thrust washer (Item 2), O-rings (Item 3) and

spring (Item 4) [Figure 70-60-4].
Check all parts for damage or wear and replace them as

needed.
Remove the spacers, bolt and washers from the arm
[Figure 70-60-2]. NOTE: When making any repairs, replace the bronze
bushing (Item 5) [Figure 70-60-4] with a new
Installation: Put a small amount of grease around the style nylon bushing. Clean all parts and
outside edge on the grease rings (Item 1) [Figure 70-60 assemble dry_ Do not lubricate. (See Parts
2] between ring and bearing. Mircofiche for correct part numbers.)
T300 Bobcat Loader

COOLING FAN (CONT'D) Figure 70-60-7
Gearbox/Blower Housing Removal And Installation
Figure 70-60-5
Remove hydraulic reservoir fill hose (Item 1) [Figure 70

60-7].
Figure 70-60-8
Remove the hydraulic/hydrostatic filter housing. (See
At the left side access hole remove the fan drive belt
(Item 1) (Figure 70-60-5].
Figure 70-6Q-6
Remove vent hose mount bracket (Item 1) (Figure 70

60-8] and remove the fan vent hose from the fan.
Scribe a mark across the steering linkage bars (Item 1)

[Figure 70-60-6].
Remove the four steering linkage mount bolts (Item 2)

(Figure 70-60-6].
T300 Bobcat Loader

COOLING FAN (CONT'O)
Blower Removal And Installation
Gearbox/Blower Housing Removal And Installation

Figure 70-60-11
(Cont'd)
Figure 70-60-9
Remove the lock nut and spacer [Figure 70-60-11].

Remove the four mounting bolts (Item 1) [Figure 70-60 torque.
9] and spacer tubes (two outside housing and two inside
housing). Figure 70-60-12
NOTE: Remove the two rear mounting bolts first.
Instal/ation: Use sealant on each end of the inside

spacer tubes to prevent the tubes from falling out of the
housing during installation. Tighten the mounting bolts to
25-28 ft-Ibs. (34-38 Nm) torque.
Figure 70-60-10
Use the following procedure to remove the fan from the

shaft:
Install the nut (Item 1) [Figure 70-60-12] on the tapered

shaft to protect the shaft and threads.
Install the puller on the fan as shown [Figure 70-60-12].
As the center bolt (Item 2) [Figure 70-60-12] is tightened,

Remove the blower housing from the loader [Figure 70 periodically strike the bolt head to loosen the fan from the
60-10]. shaft.
T300 Bobcat Loader

Blower Removal And Installation (Cont'd)
Figure 70-60-13
Remove the fan from the tapered shaft [Figure 70-60

13].
Figure 70-60-14
To remove the blower housing mounting plate, remove

the six bolts (Item 1) [Figure 70-60-14].
T300 Bobcat Loader

Gearbox Parts Identification
* Individual Parts not available

@-1
C:;>-18
I
I
6>6
l2 C 3 ~ <t..:J>
I
I
~--dl· - - -
tt- r,:---/'1e---
\ 4
I
.?-'
7
®-4
~ 5 I
-li----~ ;
~~"7
/~-------
,,"
,,/
--- ----- ,//
"
/"
,,"
,,"",,'

22
I
- - - - - -
------,,"~.,
/
,,' ,~ ----0
,," ,"
""- -
'~_
Q
~
t 12
I
9
!.J!_ --li----
-----
rt--- ~---~~ @
I
n
13
I 14
------------ --- ~
----- f
I
--- f I
15 c.:::..:- - - -=to 21
1. Seal I I
2. Snap Ring (Small)
I
I
17
3. Shims (1 ~O inch 0.0.) ~~12
4. Bearing
5. Shaft (Long) c..!,.)
6. Shims (2.0 inch 0.0.)
7. Long Key
8. Shaft (Short)
e/:"3
I
I
9. Short Key I
10. Long Housing ~-4
11. Nut I
12. Gear @-13
13. Washer
14. Screw
15. Square Shim I
16. Short Housing* .n-14

17. Bolt I
I
18. Snap Ring (Large) I
19. Cap C..!...>-18
20. Long Housing Assy. I
21. Short Housing Assy. I
I
22. Fill Plug
~-19 TS-1002
T300 Bobcat Loader

Service Manual
Gearbox Disassembly
Remove the four mounting bolts and the part number tag
[Figure 70-60-16].
NOTE: When repairing the gearbox order the
1.
following as needed:
Complete Assembly
A WARNING
2. Long Housing Assembly AVOID INJURY OR DEATH

3. Long Housing Wear safety goggles to prevent eye injury when
4. Short Housing Assembly (See Note Below) drilling or grinding.
W-2108-1186
5. Internal Parts
NOTE: The short housing is only available as an Figure 70-60-17

assembly. (See Gearbox Parts Identification
for reference.) (Order parts from Melroe Parts
Sales.)
NOTE: Be sure to count the number and thickness of

shims during disassembly. Install the shims
in the original location during assembly.
Remove the fan and blower housing mounting plate.

(See Gearbox/Blower Housing Removal And Installation
on Page 70-60-2.)
Long Housing
Loosen the set screws (Item 1) [Figure 70-60-15] and

remove the pulley (Item 2) [Figure 70-60-15].
Remove the long key (Item 3) [Figure 70-60-15]. Remove the oil from the gearbox.
Drill an 1/8 inch (13 mm) hole in the seal. Use a slide
hammer tool to remove the seal [Figure 70-60-17]_
T300 Bobcat Loader

Gearbox Disassembly (Cont'd)
Figure 70-60-18
Remove the screw and washer from the shaft [Figure

70-60-20].
Figure 70-60-21
Remove the small snap ring [Figure 70-60-18].
Figure 70-60-19
Support the lower flange and press the shaft from the
bearing [Figure 70-60-21].
Remove the small shims [Figure 70-60-19]. NOTE: The gear and the other bearing (pulley end)
will be removed with the shaft.
T300 Bobcat Loader

Drill an 1/8 inch (3 mm) hole in the seal. Use a slide

hammer tool to remove the seal [Figure 70-60-24].
Figure 70-60-25
Support the bearing and press the shaft from the bearing
[Figure 70-60-22].
Short Housing
A WARNING
Wear safety goggles to prevent eye injury when
drilling or grinding.
W-21 08-1186
Figure 70-60-23
Remove the large snap ring from the flange end of the
Remove the end cap [Figure 70-60-23].
Use care not to damage the housing.
T300 Bobcat Loader

COOLING FAN (CONTD) Figure 70-60-28
Figure 70-60-26
Remove the snap ring from the cap end of the housing
[Figure 70-60-28].
Figure 70-60-29
Remove the large shims from the housing [Figure 70-60
26].
NOTE: Use the same size and thickness of shims

during assembly.
Figure 70-60-27
Press the shaft from the housing [Figure 70-60-291.
NOTE: Both bearings may come out of the housing

with the shaft. If one bearing remains in the
housing, use a non metal object to tap the
bearing from the housing.
Remove the screw and washer (Item 1) [Figure 70-60

271 from the shaft.
T300 Bobcat Loader

Figure 70-60-30
Remove the key (Item 1) [Figure 70-60-32] from the

shaft.
Press the bearing from the tapered end of the shaft

[Figure 70-60-30].
Figure 70-60-31
Press the bearing, shims and gear from the shaft [Figure
70-60-31].
T300 Bobcat Loader

COOLING FAN (CONT'O) Figure 70-60-34
Gearbox Assembly
Figure 70-60~33
Install the long housing on the shaft [Figure 70-60-34].
Be sure the bearing is seated in the bore at the lower end

of the housing.
NOTE: The gear and the other bearing (pulley end)
will be removed with the shaft. Figure 70-60-35
NOTE: Always replace seals during assembly.

Replace the parts in the gearbox as needed.
NOTE: Do not install the seals and cap in the housing

until after the backlash has been checked.
NOTE: Use care when preSSing the bearings into the

aluminum housing. The housing can be
damaged if too much pressure is used.

affected . parts before the -application of
LOCTITE #242.
Long Housing
Install a bearing on the long keyed end of the shaft
Press a bearing on the short keyed end of the long shaft [Figure 70-60-35].
[Figure 70-60~33].
Support the lower bearing and press the other bearing in
the housing until the bearings seat in the housing [Figure
70-60-35].
T300 Bobcat Loader

Gearbox Assembly (Cont'd)
Install the gear key in the flange end of the shaft [Figure
70-60-38].
Figure 70-60-39
Install on the bearing, the same number and size shims
that were removed during disassembly [Figure 70-60
36].
Figure 70-60-37
Align the key and gear. While supporting the bearing on

the other end, press the gear on the shaft until it seats
against the bearing [Figure 70-60-39].
Install the small snap ring in the groove above the shims
[Figure 70-60-37].
T300 Bobcat Loader

Figure 70-60-40
Install the large shims on the bearing (flanged end)

[Figure 70-60-42].
Figure 70-60-43
Install the washer [Figure 70-60-40].
Put liquid adhesive (LOCTITE #242) on the screw

threads. Install and tighten the screw [Figure 70-60-40].
Short Housing
Figure 70-60-41
Install the large snap ring in the groove above the shims
[Figure 70-60-43].
Install a bearing in the flanged end of the housing

[Figure 70-60-41].
T300 Bobcat Loader

Figure 70-60-44
Install the shaft in the housing, tapered end in the bearing

at the round flange end of the housing [Figure 70-60-46].
Figure 70-60-47
Install the short key (Item 1) [Figure 70-60-44].
Align and press the gear on the shaft (teeth toward the
tapered end of the shaft).
Figure 70-60-45
Install on the shaft, the same number and size shims that
were removed during disassembly [Figure 70-60-47].
After the gear is seated, drive the key down inside the
gear key way [Figure 70-60-45].
NOTE: This will prevent damage to the shims when

the bearing is installed later.
T300 Bobcat Loader

Figure 70-60-48
Install the washer (Item 1) [Figure 70-60-50] on the

shaft Put liquid adhesive (LOCTITE #242) on the screw
threads and install the screw.
Install a bearing on the gear end of the shaft [Figure 70

60-48].
Figure 70-60-49
Install the snap ring in the groove above the bearing

(Figure 70-60-49].
T300 Bobcat Loader

Gearbox, Checking Backlash

affected 'parts before the "application 'of'
LOCTITE #242.
Figure 70-60-51
Install the same size and number of square shims (if

present during disassembly) between the two housings
[Figure 70-60-52].
Set the long housing on the short housing with a small

amount of liquid adhesive (LOCTITE #242) between the
mounting surfaces.
NOTE: If square shims are used, put a small amount

The backlash tolerance between the gears should be of the liquid adhesive on both sides of all
0.005-0.008 inch (0,127-0,203 mm). shims.
To check the gear backlash use the following procedure: Figure 70-60-53
Put the short housing in a vise, square flange facing up

as shown [Figure 70-60-51].
Install the four mounting bolts through the flange holes

[Figure 70-60-53].
Install the part number tag [Figure 70-60-53].
Install and tighten the nut to 25-28 ft.-Ibs. (34-38 Nm)

torque.
T300 Bobcat Loader

COOLING FAN (CONTO) Figure 70-60-56
Gearbox, Checking Backlash (Cont'd)
Figure 70-60-54
Using a magnetic based dial indicator mounted on a

bench vise, touch the dial stem on the bolt (Item 1)
[Figure 70-60-56].
Install the long key (Item 1) and the pulley (Item 2) Hold the locking pliers against the long housing and
[Figure 70-60-54]. rotate the pulley back and forth to read the dial gauge
[Figure 70-60-56].
Install a bolt in the set screw hole to maintain a 1.000
inch (25,4 mm) distance from the shaft center to the bolt If the backlash is GREATER than 0.008 inch (0,203 mm),
head (to be used with a dial indicator) (Figure 70-60-54]. do the following:
Figure 70-60-55 1. Remove a square shim(s) (if present) between the

two housings.
2. Remove a large shim(s) from the tapered end of the

short shaft and add a small shim(s) of the same
thickness between the bearing and the gear on the
screw end of the shaft.
If the backlash is' LESS than 0.005 inch (0,127 mm) do

the following:
1. Add a square shim(s) between the two housings.
2. Remove a small shim(s) between the bearing and the

gear on the screw end of the short shaft and add a
large shim(s) of the same thickness between the snap
ring and the bearing on the tapered end of the shaft.
Put the fan nut (Item 1) [Figure 70-60-55] on the shaft
and tighten snugly.
Install a locking pliers on the fan nut and support the

handle against the long housing (Figure 70-60-55].
T300 Bobcat Loader

Gearbox, Checking Backlash (Cont'd)
When the backlash is correct, install the seals, cap and

gear oil as follows:
Remove the bolts from the flanges and separate the two
housings.
Put liquid adhesive (LOCTITE #242) on the outside

diameter of the seal(s) [Figure 70-60-57].
Install the seal(s) flush with the housing surface [Figure

70-60-58] & [Figure 70-60-59].
Clean any oil from the flange surface.
Install the long housing on the short housing flange.
Install the four bolts and part number tag.
Install and tighten the nuts to 25-28 ft.-Ibs. (34-38 Nm)
torque.
T300 Bobcat Loader

FLYWHEEL AND HOUSING Ring Gear Removal And Installation.
Flywheel Removal And Installation NOTE: The lead chamfer on ring gear tooth must face
the starter.
Figure 70-80-1
The ring gear (Item 1) [Figure 70-80-2] on the flywheel is
'an interference fit. Heat the ring gear enough to expand it
and hit it with a hammer to remove it evenly.
Clean the outer surface of the flywheel to give it a smooth

fit.
Clean the new ring gear and heat it to a maximum

temperature of 428°F (220°C).
Fit the ring gear over the flywheel. Make sure the gear is
on the seat correctly.
Flywheel Housing Removal And Installation
Figure 70-80-3
NOTE: To avoid damage to the RPM sensor, remove

the RPM sensor before removing the flywheel.
Remove the drive belt. (See Contents Page 30-01.)

flywheel.
Installation: Tighten the flywheel bolts to 75-80

ft.lbs.(1 01 ,7-1 08,4 Nm) torque.
Figure 70-80-2
Remove the drive belt. (See Contents Page 30-01.)
Remove the hydrostatic pump. (See Contents Page 30

01.)
Remove the belt tension pulley assembly. (See Contents

Page 30-01.)
Remove the starter. (See Contents Page 60-01.)
Remove the ten flywheel housing mounting bolts (Item 1)
[Figure 70-80-3].
Remove the flywheel from the engine crankshaft [Figure
70-80-2].
(88,1-101 ,7 Nm) torque.
Remove the flywheel housing from the engine.
T300 Bobcat Loader

FLYWHEEL AND HOUSING (CONT'D)
Flywheel Removal And Installation (Cont'd)
Figure 70-80-4
Installation: Install the flywheel housing on the engine.
Install two alignment studs (Item 1) [Figure 70-80-4] into

the engine crankshaft to help align the flywheel.
The two studs are M12 x 1.25 Pitch x 76 mm (3 in.) long.
T300 Bobcat Loader

ENGINE Figure 70-70-3
Figure 70-70-1
Disconnect the charge pressure hose {Item 1) [Figure

70-70-3].
Mark the steering linkages {Item 2). Remove the four

NOTE: The engine and hydrostatic pump will be steering linkage bolts (Item 3) [Figure 70-70-3] and
removed as an assembly. separate the linkages.
Raise the lift arms and install an approved lift arm support Installation: Tighten the nuts and bolts to 25-28 ft.-Ibs.
device. (See Contents Page 10-01.) (34-38 Nm) torque.
Raise the operator cab. (See Contents Page 10-01.) Figure 70-70-4
Drain the hydraulic fluid from the hydraulic reservoir.

Disconnect the fuel fill hose (Item 1) [Figure 70-70-1]

from the fuel fill neck.
Disconnect the air vent hose (Item 2) [Figure 70-70-1]

from the fuel fill neck.
Figure 70-70-2
Remove the four high pressure hydrauliC hoses (Item 1)

[Figure 70-70-4] from the hydrostatic pump.
At the left side access hole, remove the fan drive belt
(Item 1) [Figure 70-70-2J.
T300 Bobcat Loader

ENGINE (CONT'D) Figure 70-70-7
Figure 70-70-5
Disconnect the hydraulic charge pressure hose (Item 1)

[Figure 70-70-7] from the fitting at the control valve, that
goes to the back side of the hydrostatic pumps.
At the right side access hole, remove the hydraulic hose Figure 70-70-8
(hoses if Hi-flow equipped) (Item 1) [Figure 70-70-5]
from the hydraulic gear pump (pumps).
Figure 70-70-6
Remove the racks from the loader. (See Contents Page
40-01.)
Disconnect the hose (Item 1) [Figure 70-70-6] that goes

from the hydraulic reservoir to the pump. Remove the side access covers.
Disconnect the hose (Item 2) [Figure 70-70-6] that At the left side access hole, remove the fan drive belt
comes from the hydraulic filter. (Item 1) [Figure 70-70-8] from the flywheel pulley.
Cap and plug the hoses and fittings.
T300 Bobcat Loader

Figure 70-70-9
At the rear door, disconnect the engine electrical harness

connector (Item 1) [Figure 70-70-11].
Loosen the mounting jam nut (Item 2) [Figure 70-70-11]

Remove the engine mount bolt (Item 1) [Figure 70-70-9] on the engine throttle cable.
at the left front engine mount.
Remove the throttle cable nut (Item 3) [Figure 70-70-11],
Installation: Tighten the mounting bolt 61-69 ft.-lbs.(83 and remove the cable from the injector pump.
94 Nm) torque.
Figure 70-70-12
Figure 70-70-10
Remove the wiring harness clamp (Item 1) [Figure 70

Remove the engine mount bolt (Item 1) [Figure 70-70 70-12].
10] at the right front engine mount.
Remove the fuel return line and mount clamp (Item 2)
Installation: Tighten the mounting bolt 61-69 ft.-lbs.(83 [Figure 70-70-12]. Plug and cap the fuel line and fitting.
94 Nm) torque.
Disconnect the fuel inlet hose (Item 3) [Figure 70-70-12].
At the engine compartment, remove the battery. (See Plug and cap the fuel line and fitting.

01.)
T300 Bobcat Loader

Service Manual
Remove the ground wire (Item 1) [Figure 70-70-15] from

the alternator.
Disconnect the two wires (Item 2) [Figure 70-70-15] from

Disconnect the wiring harness connector (Item 1) [Figure the alternator.
70-70-13] from the water temperature sender.
Figure 70-70-14 from the oil pressure sender.
Figure 70-70-16

70-70-14] from the fuel shut-off solenoid.
Disconnect the wiring harness (Item 2) [Figure 70-70-14] from the starter solenoid wires.
from the air intake heater.
Disconnect the positive (+) wires (Item 2) [Figure 70-70
16] from the starter.

from the engine speed sensor.
Disconnect the two ground wires (Item 4) [Figure 70-70

16].
Remove the two wire harness clamps (Item 5) [Figure

70-70-16].
T300 Bobcat Loader

Remove the right rear engine mounting bolt (Item 1)

[Figure 70-70-19].
Installation: Tighten the nut and bolt to 61-69 ft.-Ibs. (83

Drain the coolant from the radiator.
94 Nm) torque.
Remove the two radiator hoses (Item 1) [Figure 70-70 Remove the engine muffler. (See Contents Page 70-01.)
17].
Use the dimensions (See Removal And Installation Tools
Figure 70-70-18 on Page 70-70-9) to make the engine removal and
installation tools.
Figure 70-70-20
Remove the left rear engine mouinting bolt (Item 1)

[Figure 70-70-18].
Installation: Tighten the nut and bolt to 61-69 ft.-Ibs. (83 Install the engine removal bracket (Item 1) [Figure 70
94 Nm) torque. 70-20] on the engine.
T300 Bobcat Loader

Figure 70-70-21
Install two bolts (Item 1) [Figure 70-70-23] through the

engine removal bracket and through the two holes in the
muffler bracket (Item 1) [Figure 70-70-21].
Install the engine removal bracket on the engine using Installation: Use .375 in. x 1.5 in (9.525 mm x 38,1 mm)
the two holes (Item 1) [Figure 70-70-21] on the muffler bolts and nuts.
mount bracket and the hole (Item 1) [Figure 70-70-22] in
the exhaust tube/bracket coming from the turbo charger. Finger tighten the bolts.
Figure 70-70-22 Figure 70-70-24
Install the bolt (Item 1) [Figure 70-70-24] through the

exhaust bracket on the engine, and through the engine
removal bracket.
Installation: Use .375 in. x 1.5 in (9.525 mm x 38,1 mm)

bolts and nuts.
Tighten the bolts and nuts.
T300 Bobcat Loader

ENGINE (CONT'O) Figure 70-70-27
Figure 70-70-25
Check all bolts that attach the engine lift brackets (Item 1)
[Figure 70-70-27] to the engine and tighten as needed.
Install a bolt, with two nuts (Item 1) [Figure 70-70-25]

through the engine removal bracket, and allow it to set on
the engine head bolt. Use the nuts to adjust the length of
the bolt against the engine head. Lock the nuts tight
against the removal bracket, when the proper length has
been obtained.
Installation: Use .500 in. x 5.5 in (12.7 mm x 139,7mm)

bolt and nuts.
Figure 70-70-26
Install the engine lift bracket (Item 1) to the removal

bracket using two bolts (Item 2) [Figure 70-70-26].
Installation: Use two .375 in. x 1.5 in (9.525 mm x

38,1 mm) bolts and nuts.
T300 Bobcat Loader

Service Manual
ENGINE (CONT'O) Use the following procedure to install new engine
mounts:
Remove the existing mount from the engine. Refer to
Figure 70-70-28 engine removal and installation for engine mount
locations.
Replace all four engine mounts (two front and two rear).
Use the parts shown to install the new engine mounts

[Figure 70-70-29].
Item 1 - Square Nut - Used on left side engine mounts

Item 2 - Hex Nut - Used on right side engine mounts
Item 3 - Mount Washer
Item 4 - Engine Mount
Item 5 - Tube Spacer
Item 6 - Snubbing Washer
Item 7 - Mounting Bolt
Figure 70-70-30
HEAVY DUTY Engine
ENGINE Mounting
MOUNT Bracket
/
~ Engi.ne
!~I
Connect a chain hoist to the ring (Item 1) [Figure 70-70 ~I~~
28] on the lift bracket.
f spac,e_r_ _--1
T5-1520
Remove the engine/hydrostatic pump assembly from the
loader [Figure 70-70-28]
Install the new engine mount as shown in the cut away

Mount Replacement side view [Figure 70-70-30].
Figure 70-70-29 Tighten the mounting bolts to 61-69 ft.-Ibs. (83-94 Nm)
torque.
0-3
@-4
MC-i771
T300 Bobcat Loader

ENGINE (CONT'D)
Removal And Installation Tools
Figure 70-70-31
~
13'O~
(330)
2.5
1-112" I.S. Ola. ~:.) r(64) ..,

2-112" O.S. Ola. -------,.
2.5 (54)
~."
1-112" Square Tubing 1/4" (4)
Thick Gusset
28.0
(711)
Use Two 3/S" x 1-114" Bolts
for Drilled and Tapped Holes
4.0 A
"'fi------r
t=
:
(102) /
2'0(51~
r i
(~·:)+
0.5 0.6875
<-r- ./
"
,
..~.,
9.0
(229)
I
; ~ 1° Yo:/
(12,7) (17,5) 45'
I ~: ,.j
(25".,
1.75
(44,S)
1.375
'----r/
T'O) lIO.56(1~ 4.5
(114) r--- 3J

~f---
/ r--hL 12~~~
1.125~ ) 1.125
(28,6) 1'~5 ~~"""":~--~~~;;:~i~~;;:~

(44,5) - -
- -J
! (28,6)
- - ~\r O.ns
_________ 17.750 _ _ _ _ 9As:f~\
;,\ (19,7)
3/8 Dis. Hole (4)
Gusset
Dis. Hole (2)
2-112 x 2-1/2 x 22
114" Thick
Me·1799B
T300 Bobcat Loader

ENGINE (CONT'D)
Removal And Installation Tools (Cont'd)
Figure 70-70-32
7.30
F
1185,4]
5.50
[139.71 ---1.
I I
00.406
[010,3J
13.50
[342.9J
19.0
{462,S]
00.50
[012.71 I! j
I I I
I I I
I I I
I I I
I I I
1MTERIAL • 3/8" THICKNESS
I 1 I l
I I I
5.50
[139,7]
-1\."-
,
!
I
iil
I I j
1 I!
I I I
-}EEI>
! j: I
2,10
[53.3]
1210.406
2.60
11ZI10,3J
[66.4J
;---_ _ _ _ 8.70 - - - - - 1
(,221]
4.80
[121,9J
t '15-J~
[80]
4.40
[111,8]
1210.406.../
[010,3J
MS1522
T300 Bobcat Loader

RECONDITIONING THE ENGINE Figure 7()"9()"3
Engine Tools Identification Chart
Figure 7()"9()"1 D
E F
V'V'
b'\ ~J ~ ~ C2
A
"-C1
B
CO.3
C
C1
t~-r~tt~ I
~hlJ;®~~
P-37187
.......
Figure 70-90-4
P·37184
Valve Seat Cutter Set
Code No: 07909-33102 J

Application: Use for correcting valve seats. K
Figure 7()"9()"2
P-37188
Valve Guide Replacing Tool

Application: Use to press out and press fit the valve
guide.
A 20 mm dia. (0.79 in. dia.)
1
8 11.7 to 11.9 mm dia. (0.460 to 0.468 in. dia.)
IC 6.5 to 6.6 mm dia. (0.256 to 0.259 in. dia.) i
ID 225 mm (8.86 in.)
IE 70 mm (2.76 in.)
P-37181 F 45 mm (1.77 in.)
IG 25 mm (0.98 in.)
! H 5 mm (0.197 in.)
Connecting Rod Alignment Tool I 6.7 to 7.0 mm dia. (0.263 to 0.275 in. dia.)
. J 20 mm dia. (0.787 in. dia.)
Code No: I 07909-31661 ! K 12.5 to 12.8 mm dia. (0.492 to 0.504 in. dia.)
Application: I Use for checking the connecting rod alignment. I L 8.9 to 9.1 mm (0.350 to 0.3578 in. dta.)
Application C1 Chamfer 1.0 mm (0.039 in.)
Connecting rod big end I.D. 30 to 75 mm (1.18
I I
I'
to 2.95 in. dia.) Connecting rod length 65 to 330 C2 Chamfer 2.0 mm (0.079 in.)
I Range:
, mm (2.56 to 12.99 in.) I CO.3 Chamfer 0.3 mm (0.012 in.)
The following special tools are not provided, so make

them referring to [Figure 7()"9()"3] & [Figure 70-9()"4].
T300 Bobcat Loader

RECONOITIONING THE ENGINE (CONT'O) Figure 70-90-6
Engine Tools Identification Chart (Cont'd)

A
them referring to [Figure 70-90-5] & [Figure 70-90-6]. B c
Figure 70-90-5
o E F
A
B c C2
o E F P·37189
Small End Bushing Replacing Tool

Application: Use to press out and to press fit the sma;
end bushing.
P·37189 (Press out)

A 157 mm dia. (6.181 in.)
B 14.5 mm (0.571 in.)
Bushing Replacing Tool C I 120 mm (4.7244 in.)
Application: Use to press out and press fit the bushing. D 30.101 to 30.156 mm dia.
1. For idle gear bushing. (1.1851 to 1.187 in. dia.)
E 33.075 to 33.100 mm dia.
A 196 mm (7.7165 in.)
(1.3021 to 1.3031 in. dia.)
B 37.5 to 1.476 mm
F 20 mm (0.7874 in.)
C 150 mm (5.9055 in.) !
a 0.0000063 mm (0.00025 in.)
D 46.325 to 46.500 mm dia.
b 0.0000063 mm (0.00025 in.)
(1.8238 to 1.8307 in. dia.)
C1 Chamfer 1.0 mm (0.039 in.)
E 48.100 to 48.075 mm dia.
C2 Chamfer 2.0 mm~
(1.8937 to 1.8927 in. dia.)
F 20 mm (0.7874 in.)
a 0.0000063 mm (0.00025 in.)
b O.0000063.mm (0.00025 in.)
C1 Chamfer 1.0 mm (0.039 in.) (Press fit)
A 157 mm dia. (6.181 in.)
B 14.5 mm (0.571 in.)
C 120 mm (4.7244 in.)
D 30.101 to 30.156 mm dia.
(1.1851 to 1.187 in. dia.)
E 42.000 mm dia. (1.6535 in. dia.)
F 20 mm (0.7874 in.)
a 0.0000063 mm (0.00025 in.)
b 0.0000063 mm (0.00025 in.) i
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Figure 70-90-8

them referring to [Figure 70-90-7] & [Figure 70-90-8].
Figure 70-90-7
A
B
~
Ii CO.2-...,.
r
----i /
/ CO.2
< tF 1 G H I J K
7
L - -~
n J:
H I J
~
c! ~
I
M
N
P-37114 C1~
V1 N
L M 0
Gearcase Oil Seal Replacing Tool

P-37115
Application: Use to press fit the oil seal.
A 148.8 mm (5.8582 in.)
B 50 mm (1.9685 in.) Auxiliary Socket For Fixing Crankshaft Sleeve
C 18.8 mm (0.7401 in.) Application: Use to fix the crankshaft sleeve of the diesel
D 13.7 to 13.9 mm (0.5394 to 0.5472 in.) engine.
E 11 mm (0.433 in.)
F 18 mm dia. (0.7087 in. dia.) A Rmax= 12.58
G 38 mm dia. (1.4961 in. dia.) B 94.S to 95.0 mm (3.7205 to 3.7402 in.)
H 45 mm dia. (1.7716 in. dia.) C 40 mm (1.5748 in.)
i
I 57.9 to 58.1 mm (2.2795 to 2.2874 in.) i D 30 mm (1.1811 in.)
J 79.5 mm dia. (3.1299 in. dia.) i E 12 mm (0.4724 in.)
K 87 mm (3.452 in.) ! F 7.9 to 8.1 mm (0.3110 to 0.3189 in.)
I L 12 mm (0.4724 in.) IG 20 mm (0.0787 in.)
M 40 mm (1.5748 in.)
I IH 130 mm (S.1181 in.)
N 120 mm (4.7244 in.) I 99.4 to 99.6 mm (3.9134 to 3.9213 in.)
IJ 95.05 to 95.20 mm (3.7421 to 3.7480 in.)
K 3 mm dia. (0.1181 in. dia.)
I L 15 mm (0.5905 in.)
M 10 mm (0.3937 in.)
N 90 mm (3.5433 in.)
0 115 mm (4.5275 in.)
p 16.9 to 17.1 mm (0.6654 to 0.6732 in.)
I C1 Chamfer 1.0 mm (0.039 in.)
i C3 Chamfer 3.0 mm (0.1181 in.)
CS Chamfer 5.0 mm (0.1969 in.) i
CO.2 Chamfer 0.2 mm (0.0079 in.)
1 CO.3 Chamfer 0.3 mm (0.0118 in.
T300 Bobcat Loader


A
The following special tools are not provided, so make C o
them referring to [Figure 70-90-9].
Figure 70-90-9 E
B
B F
CD~==~========~·E
~~r---~HH~-----
H
K
P-37117
L
Flywheel Stopper (For SAE Flywheel And Housing)
Application: Use to loosen and tighten the flywheel
screw.
A 140 mm (5.5 in.)
B ! 90 mm (3.15 in.)
C I 49.3 mm (1.94 in.)
0 i 49.3 mm (1.94 in.)
E 23.8 mm (0.94in.) I
u P-37116
F
G
23.8 mm (0.94 in.)
11 mm dia. (0.43 in. dia.)
H 56.5 mm (2.22 in.)
I 56.5 mm (2.22 in.)
Injection Pump Gear Puller J 8 mm (0.31 in.)
Application: Use for removing the injection pump gear
from the governor shaft.
A 10 mm (0.39 in. dia.)
B
M16 x Pitch 1.5
C
19 mm (0.75 in.)
0
0.5 mm radius (0.02 in. radius)
E 0.89 rad. (50 C )
F 10 mm dia. (0.39 in.)
G
20 mm (0.79 in.)
H
5 mm (0.20 in.)
I
95 mm (3.74 in.)
J
125 mm (4.93 in.)
K
5 mm (0.20 in.)
L
M16 x Pitch 1.5
M
30mm(1.18in.)
N
9.5 mm (0.3740 in.) i
0 11 mm (0.4331 in.)
i P 9.5 mm (0.3740 in.)
Q 15.5 mm (0.6102 in.)
R 4.5 mm radius (0.18 in. radius)
S 20 mm (0.79 in.)
T 20 mm (0.79 in.) i
U 80 mm (3.1496 in.)
W
12 mm (0.47 in.)
C2
Chamfer 2.0 mm (0.079 in.)
T300 Bobcat Loader

RECONOITIONING THE ENGINE (CONT'O) Figure 70~90~12
Engine Tools Identification Chart (Cont'd) /(1)
Figure 7o-90~11
c" ./'E F
A _IG H +
D-I-~-~------ _'./~ - --It
-S N KL1 "'M t
p .. a .. 0
R
T
.. § . (2)
3EEABAC1 P118A
Jig for Governor Connecting Rod

13EEABAC1P115A Application: Use for connecting the governor connecting
rod to the rack pin of the fuel injection pump assembly.
Tool for aligning the crankcase 1 and 2 [A 1 mm (0.0394 in.)

B CO.2 mm (0.0079 in.) l
Application: Use for aligning the crankcase 1 and 2. C C2 mm (0.0787 in.) l
A 115 mm (4.5276 in.) D f35 mm (1.3780 in. dia.)
B 56 mm (2.2047 in.) I E C1 mm (00394 in.)
C 17 mm (0.6693 in.) F CO.1 mm (0.0039 in.)
0 20 mm (0.7874 in.) G 1 mm (0.0394 in.)
E f14 mm (0.5512 in. dia.) l [H CO.2 mm (0.00i9 in.)
F f11 mm (0.4331 in. dia.) ! R8 m m(03150 In. d la.) I
G f14 mm (0.5512 in. dia.) l J 1 mm (0.0394 in.)
H 17.5 mm (0.6890 in.) K 1mm (0.0394 in.)
I 17.5 mm (0.6890 in.) L C02 mm (0.0079 in.) i
J 35 mm (1.3780 in.) M CO.2 mm (0.0079 in.)
K 19mm (0.7480 in.) N 29 mm (1.1417 in.)
0 6 mm (0.2362 in.
p 10.7 mm (0.4213 in.)
Q 35 mm (1.3780 in.)
R 99.3 mm (3.9095 in.)
S 45.7 ± 0.05 mm (1.7992 ± 0.0020 in.)
T 145 mm (5.7087 in.)
U 16.25 ± 0.1 mm (0.6398 ± 0.0039 in.)
V 3 mm (0.1181 in.)
W 10 mm (0.3937 in.)
X 8 mm (0.3150 in.)
T300 Bobcat Loader

Revised April 04 70~90-5 Service Manual
,RECONDITIONING THE ENGINE (CONT'D)
Compression Pressure 3.43 to 3.63 MPa I

Compression
pressure
Factory spec.
250 RPM
I
Figure 7()"9()"13 35 to 37 kgf/cm'l
250 RPM
498 to 526 PSI I 250
RPM
Allowable limit 2.60 MPa I 250 RPM
26.5 kgf/cm 2 I 250 RPM
377 PSI 1250 RPM
Tightening Nozzle holder clamp 117.7 to 20.6 Nm

Torque nut 1.8 to 2.1 kgf·m
i 13.0 to 15.2 ft.-Ibs.
Overflow pipe 9.8 to 11.3 Nm

assembly retaining 1.0 to 1.15 kgf·m
screw 7.23 to 8.32 ft.-Ibs.
I
Cylinder head cover 1.6 to 2.3 Nm !
screw 0.15 to 0.23 kgf·m

1.15 to 1.66 ft.-Ibs.
Injection pipe retaining 22.6 to 36.3 Nm
nut 2.3 to 3.7 kgf·m
After warming up the engine, stop it and remove the air
16.6 to 26.8 ft.-Ibs.
cleaner, the muffler, high pressure pipes, cylinder head
cover, overflow pipe, all nozzle holders and all nozzle
gaskets.
Cylinder Head Clearance
Install a compression tester and nozzle adaptor
MEL 1614 for diesel engines to nozzle holder hole (Item Figure 7()"9()"14
1) [Figure 7()"9()"13].
After making sure that the speed control lever is set at

the stop position (Non-injection), run the engine at 200 to
300 RPM with the starter.
Read the maximum pressure. Measure the pressure

more than twice.
If the measurement is below the allowable limit, apply a

small amount of oil to the cylinder wall through the nozzle
hole and measure the compression pressure again.
If the compression pressure increase after applying oil.

check the cylinder wall and piston rings.
If the compression pressure is still less than the allowable

limit, check the top clearance, valve and cylinder head. Remove the cylinder head (remove the cylinder head
gasket completely).
NOTE: Check the compression pressure with the
Bring the piston to its top dead center fasten 1.5 mm dia.
specified valve clearance. 5 to 7 mm long fuse wires to 3 to 4 spots (Item 1) [Figure
7()"9()"14] on the piston top with grease so as to avoid the
Always use a fully charged battery for intake and exhaust valves.
performing this test.
Bring the piston to its middle position, install the cylinder
head, and tighten the cylinder head screws to
Variances in cylinder compression values specification. (Head gasket must be changed to new
should be under 10%. one).
Turn the crankshaft until the piston exceeds its top dead
center.
T300 Bobcat Loader

Revised April 04 7D-90-6 Service Manual
Cylinder Head Clearance (Cont'd)
Remove the cylinder head, and measure squeezed fuse

wires for thickness.
If the measurement is not within the specified value,

check the oil clearance of the crank pin journal and the
piston pin.
I Top clearance Factory spec. 0.72 to 0.90 mm
0.0283 to 0.0354 in. I
Tightening Cylinder head 98.1 to 107.9 Nm
torque screw 10.0 to 11.0 kgf·m
72.3 to 79.6 ft.-Ibs.
Valve Cover, Injector Nozzle And Seal Removal And Connection between injection pump and nozzle
_.
Installation Injection Pump Nozzle
1 1
Remove the engine muffler.
2 I3
Figure 70-90-15 3 2
4 14
Figure 70-90-17
Remove the four injector lines (Item 1) [Figure 70-90-15]

from the injector pump.
Remove the four injection lines (Item 1) [Figure 70-90

17].
Remove the valve cover (Item 2) [Figure 70-90-17].
T300 Bobcat Loader

Valve Cover, Injector Nozzle And Seal Removal And

Figure 70-90-18
Remove the nut (Item 1) [Figure 70-90-20] from the

injector nozzle holder clamp.
Installation: Tighten the injector nozzle holder clamp nut

Remove the injection nozzle oil seal (Item 1) from the
cylinder head cover (Item 2) [Figure 70-90-18]. Figure 70-90-21
Installation: Install new injection nozzle oil seals.
Installation: Tighten the valve cover bolts to 14-20 in.

Ibs (1.6 to 2.3 Nm) torque.
Figure 70-90-19
Remove the nozzle holder clamps (Item 1) [Figure 70

90-21] from the injector nozzle.
Remove the five over flow pipe retaining bolts (Item 1)

[Figure 70-90-19].
Installation: Tighten the retaining bolts to 85-96 in.-Ibs

(9,6-10,8 Nm) torque.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D)
Checking Nozzle Injection Pressure
Valve Cover, Injector Nozzle And Seal Removal And

Figure 7Q..90-24
Figure 7Q..9Q..22
Set the injection nozzle to the nozzle tester (Code No.:

07909-31361).
Remove the injector nozzle {Item 1) [Figure 7Q..90-22] Slowly move the tester handle to measure the pressure
from the engine. at which fuel begins jetting out from the nozzle.
Figure 7Q..9()..23 If the measurement is not within the factory

specifications, replace the injection nozzle assembly or
repair at Denso service shop.
NOTE: Injection nozzle gasket must be replaced

when the injection nozzle is removed for
checking.
\.
Injection pressure I spec.
Factory 1st
stage
18.63 to 19.61 MPa
190 to 200 kgf/cm'
i < 2702 to 2845 PSI
Check the injector nozzle O-rings (Item 1) and nozzle

washer (Item 2) [Figure 70-9Q..23].
Always replace the injector O-rings and washer before

installation.
T300 Bobcat Loader

RECONOrriONING THE ENGINE (CONT'O) If any fuel leak is found, replace the injection nozzle
assembly or repair at Denso service Shop.
Nozzle Spraying Condition
Valve seat tightness Factory No fuel leak at 16.67 MPa
spec. 170 kgf/cm2
Figure 70-90-25 2418 PSI
(a) (b)
: 3EEABAC1P013A
Set the injection nozzle to a nozzle tester (Code No.

07909-31361), and check the nozzle spraying condition.
If the spraying condition is defective, replace the injection

nozzle assembly or repair at Denso service shop.
Valve Seat Tightness
Figure 70-90-26
Set the injection nozzle to a nozzle tester (Code No.

07909-31361 ).
Raise the fuel pressure, and keep at 16.67 MPa (170 kgf/
cm 2 , 2418 PSI) for 10 seconds.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Valve Clearance
Rocker Arm And Push Rod Disassembly And NOTE: Valve clearance must be checked and
Assembly adjusted when engine is cold.
Figure 70-90-27 Remove the high pressure pipes and the head cover.
Put the engine in Top Dead Center. (See Engine Timing

(TDC) on Page 70-90-15.)
Before adjusting the valve clearance, adjust the bridge to

set the height of valves.
Figure 70-90-29
Remove the rocker arm assembly (Item 1) [Figure 70

90-27].
Remove the push rods (Item 2) [Figure 70-90-27].
Remove the bridge arm (Item 4) [Figure 70-90-27].
P·37194
Figure 70-90-28
Loosen the lock nut (Item 2) and return the adjusting

screw (Item 1) [Figure 70-90-29].
Push the rocker arm by your fingers and screw in the

adjusting screw slowly until you feel the screw touch the
top of valve stem, then tighten the lock nut.
P·37158
Putting the push rods onto the tappets (Item 3) [Figure

70-90-28], check to see if their ends are properly
engaged with the grooves.
NOTE: After reassembling the rocker arm, be sure to

adjust the valve clearance.
Tightening Rocker arm 49.0 to 55.9 Nm
torque 5.0 to 5.7 kgf·m
36.2 to 41.2 ft.-Ibs.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Cylinder Head And Tappet Disassembly And
Assembly
Valve Clearance (Cont'd)
Figure 70-90-31
Figure 70-90-30
Loosen the pipe band, and remove the water return pipe
Loosen the lock nut (Item 4) of adjusting screw (Item 3) (Item 1) [Figure 70-90-31].
[Figure 70-90-30] (push rod side) and insert the
thickness gauge between the rocker arm and the bridge Disconnect the fuel pipe (Item 3) first and then the fuel
head. Set the adjusting screw to the specified value, filter (Item 2) [Figure 70-90-31].
then tighten the lock nut.
Valve Factory spec. 0.23 to 0.27 mm
clearance 0.0091 to 0.0106 in,
NOTE: After adjusting, tighten the lock nut (Item 4)

[Figure 70-90-30] securely.
I Valve arrangement Adjustment IN. EX.

i cylinder Location of piston
• When No.1 piston is 1st · ·
. compression top dead center
! 2nd ·
3rd ·
4th
When No. 1 piston is overlap 1st
pisition
2nd ·
3rd ·
4th · ·
T300 Bobcat Loader

The cylinder head should be free of scratches and dust.
Cylinder Head And Tappet Disassembly And

Take care for handling the gasket not to damage it.
Assembly (Cont'd)
Install the cylinder head.
Figure 7Q..90-32
Tighten the cylinder head screw gradually in the order of
(1) to (18) after applying engine oil.
Be sure to adjust the valve clearance. (See Valve

Clearance on Page 70-90-11.)
It is not necessary to retighten the cylinder head screw

after running the engine for 30 minutes.
B
NOTE: When replacing the piston, piston pin
bushing, connecting rod or crank pin bearing,
select the cylinder head gasket thickness to
meet with the top clearance. Refer to the
"Selecting Cylinder Head Gasket".
NOTE: Mark the cylinder number to the tappets to

I P-37266
prevent interchanging.
Ii
Tightening
torque
Cylinder head
screw
98.1 to 107.9 Nm
10.0 to 11.0 kgf·m
Remove the cylinder head screw in the order of (18) to
72.3 to 79.6 ftAbs.
(1) [Figure 70-9Q..32], and remove the cylinder head. I
Remove the cylinder head gasket. (O-ring is not attached

Selecting Cylinder Head Gasket Disassembly And
to because of metal type cylinder head gasket.)
Assembly
Figure 70-90-33
Figure 7Q..90-34
(e)
J--,
P-37202
P-37156
Remove the tappets (Item 4) [Figure 70-90-33] from the

Make sure to not the notch (a), (b) or (c) of cylinder head
crankcase.
gasket (Item 1) [Figure 70·9Q..34] in advance.
When reassembling replace the head gasket with a new
Replace the same notch (a), (b) or (c) as the original
one.
cylinder head gasket (Item 1) [Figure 70-9Q..341.
Before installing the tappets (Item 4) [Figure 7Q..90-33],
Select the cylinder head gasket (Item 1) thickness to
apply engine oil thinly around them.
meet with the top clearance when replacing the piston,
piston pin bushing, connecting rod or crank pin bearing.
When mounting the gasket, set it to the knock pin dowel.
Take care not to mount it reversely.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Select the suitable cylinder head gasket refer to the table
below.
Selecting Cylinder Head Gasket Disassembly And
Assembly (Cont'd) Notch of Thickness of cylinder Part Piston Head's recessing or
Cylinder head gasket Code protrusion from the level of
Head crankcase cylinder face.
Gasket Before Alter (average of 4 pistons)
Figure 70-90-35 tightening tightening
2 O.90mm 0.80 mm 1C020· -0.07 to +0.0490 mm

notches 0.0354 in. 0.0315 in. 03310 -0.0028 to +0.0019 in.
(a)
1 notch 1,oomm 0.90mm 1C020· +0.050 10 +0.149 mm

(b) 0.0394 in, 0.0354 In. 03600 +0.002010 +0.0058 in.
Without 1,05 mm 0.95mm IC020· +0.150 to +0.20 mm

notch (e) 0,0413 In. • 0.0374 in. 03610 +0.005910 +0.0078 in.
Figure 70-90-36
(2)
@ @@
3EEABAC 1P026A
Measure the piston head's recessing or protrusion from

the crankcase cylinder face 4 spots per each piston
[Figure 70-90-36] and (average of four pistons) using the
dial gauge as shown in [Figure 70-90·35].
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Engine Timing (TOC)
Valve Disassembly And Assembly Figure 7()"90-39
Figure 7()"9()"37
P·37204
Remove the two bolts (Item 1) [Figure 7()..9()..39] from
the throttle linkage mount and the injection pump gear
Figure 7()"90-38 cover.
Remove the six remaining mount bolts (Item 2) [Figure

7()"90-39] from the injection pump gear cover.
Remove the injection pump gear cover from the engine.

(7)
=:::::>--~+---tt-
Figure 7()"90-40
(8)
'T---;-
P·37118 .
Remove the valve spring collets (Item 1) after

compressing the valve spring (Item 3) with the valve
spring retainer (Item 2) [Figure 7()..90-37].
Install the valve spring [Figure 70-9()"38] with its small

pitch end downward (atthe head side).
Wash the valve stem and valve guide hole, and apply Rotate the engine, until the timing mark on the injection
engine oil sufficiently. pump fuel cam gear (Item 1) is meshed with the idler
gear (Item 2) [Figure 70·90-40].
After installing the valve spring collets, lightly tap the
stem to assure proper fit with a plastic hammer.
T300 Bobcat Loader

Revised April 04 70·90-15 Service Manual
Engine Timing (TDC) (Cont'd)
Figure 70-90-41
Remove the flywheel cover from the engine flywheel

housing.
Check to see that the bolt (Item 1) [Figure 70-90-43] is

completely through the flywheel.
Any time the timing mark (Item 1) on the fuel cam gear is
meshed with the idler gear (Item 2) [Figure 70-90-41] the The engine is now pinned on Top Dead Center.
engine is on top dead center of the compression stroke
on number four cylinder. Injection Pump Housing Removal
Figure 70-90-44
Figure 70-90-42
Place the piston of the 4th cylinder at the top dead center
Install a.375 in. (9,525 mm) bolt through the hole in the
in the compression stroke. Fix the flywheel with the
flywheel casting (Item 1) [Figure 70-90-42]. flywheel stopper bolt.
Look for a timing mark on the idler gear (Item 1), if one is
not present, mark the engaged tooth (Item 2) [Figure 70
90-44] with a white marking pin to aid in reassembly.
If the timing marks are present and aligned the gears do

not need to be marked.
T300 Bobcat Loader

Injection Pump Housing Removal (Cont'd)
Figure 70-9D-45
Tighten the upper fuel cam shaft lock bolt (Item 1)

[Figure 70-90-47] until it comes into contact with the fuel
cam shaft. Make sure the cam shaft does not move.
Unscrew the two flange bolts (Item 1) [Figure 70-90-45] Tighten the lower fuel cam shaft lock bolt (Item 2)
from the injection pump unit. Have the fuel cam shaft lock [Figure 70-90-47] until it comes into contact with the fuel
bolts at hand. camshaft.
Figure 70-90-46 Do not over tighten the lock bolts when they have come
in contact with the cam shaft.
Figure 70-9D-48
The fuel cam shaft lock bolts (Item 1) [Figure 70-90-46]

are M8 X P1.25 X L30 mm.
Loosen the injection pump gear mounting nut (Item 1)

[Figure 70-90-48].
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Figure 7()"9()"51
Figure 7()"9()"49
Disconnect the lubricating oil pipe (Item 1) [Figure 7()"

9()"51].
Figure 7()"90~52
Install two bolts (M10 X P1.25 X L80 mm) into the two
threaded holes (Item 1) [Figure 7()"90-49] in the injection
pump cam gear.
Figure 7()..9()..50
Remove the two mounting bolts (Item 1) [Figure 7()..9o

52] and move the fuel filter, to allow clearance for the
injection pump assembly to be removed.
Disconnect the throttle linkage from the injection pump.

Install a gear puller (Item 1) [Figure 7()"9()"50] and
remove the gear.
Remove the key from the key wayan the injection pump
shaft.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Injection Pump Governor Housing Removal And
Installation
Figure 70-90-55
Figure 70-90-53
(3)
EEA8AC1P077A
Remove the injection pump unit from the engine.

Remove the three injection pump unit mounting flange
nuts (Item 1) {Figure 70-90-53]. (Two on the front side Remove the governor lubricating pipe (Item 1) {Figure
and one on the back side of the injection pump.) 70-90-55].
Figure 70-90-54 Remove the stop solenoid (Item 2) {Figure 70-90-55].
Detach the sight cover (Item 3) [Figure 70-90-55] from

the injection pump unit.
Figure 70-90-56
(7)
Remove the two injection pump unit support bolts (Item

1) [Figure 70-90-54].
3EEABA81 P0788
Remove the injection pump unit from the engine.
Unhook the start spring (Item 4) from the rack pin (Item 5)
[Figure 70-90-56] of injection pump assembly.
Remove the nut (Item 6) [Figure 70-90-56].
NOTE: Be careful not to drop the nut inside.
T300 Bobcat Loader

Injection Pump Governor Housing Removal And (8)

(9)
Figure 7()'90-57
_-=--_(7)
(7)
\\~\ j===o===rr-
il II_~ I' - - - - - - - I
3EEABAC1 P079A
When reassembling the inside parts, put the oil on each

inside part slightly.
3EEABAB1 P205A
After sliding on the governor connecting rod to the rack
pin, tighten the nut with the specified torque with using
Slide off the governor connecting rod (Item 7) [Figure 70 the jig for keeping the control rod horizontal.
90-57] from the rack pin of injection pump assembly.
After tightening the nut, hook the start spring on the rack
For convenient sake, temporarily hook the start spring on pin.
the rack pin hole of the governor connecting rod.
Check the movement of control rack of injection pump
Remove the governor housing mounting bolts. assembly by the stop lever.
Figure 70-90-58 NOTE: When installing the governor housing

assembly to the injection pump unit, be
careful not to damage O-ring (Item 9) [Figure
70-90-59].
NOTE: When linking the control rod to the rack pin of

injection pump, use the jig for keeping the
control rod horizontal. Otherwise the control
rack may be stuck, and causes to be difficult
to start the engine or hunting of governor.
lightening I Governor housing 9.8 to 11.3Nm
torque mounting bolt

1.00 to 1.15 kgf·m
I 7.23 to 8.32 ft.-lbs.
Anti-rotation nut 3.43 Nm
0.35 kgf·m
3EEABAC1 P07BA
2.5 ft.-Ibs.
i
Detach the governor housing assembly (Item 8) [Figure

70-90-58] from the injection pump unit.
NOTE: The injection pump unit is lubricated with

engine oil. So, prepare and oil pan for spilt oil.
T300 Bobcat Loader

Injection Pump Governor Fork Lever Removal And

Installation
(4) (3)
Figure 70-90-60
j (1)
r~
3EEABAC1 P082A
Remove the governor fork lever assembly from the

governor housing (Item 5) [Figure 70-90-62].
3EEABAC1 P080A
After reassembling the governor housing assembly.
check the movement of the governor fork lever assembly.
Pull off the governor for lever shaft (Item 1) with the extra the speed control lever and the stop lever.
bolt (Dia.: 4 mm, Pitch: 0.7 mm, Length: more than 25
mm) (Item 2) [Figure 70-90-60]. NOTE: When assembling the inside parts, put the oil
on each inside part slightly.
Figure 70-90-61
NOTE: Be careful not to deform the atart spring.
Injection Pump Governor Lever Removal And

Installation
Figure 70-90-63
(1) (2)
Unhook the governor spring (Item 3) at the governor fork

lever (Item 4) [Figure 70-90-61] side.
Remove the speed control lever (Item 1) and the return

spring (Item 2) [Figure 70-90-63].
T300 Bobcat L.oader

RECONDITIONING THE ENGINE (CONT'D) Injection Pump Stop Lever Removal And Installation
Injection Pump Governor Lever Removal And Figure 70-90-66

Installation
Figure 70-90-64
(1) (2)
~\
Remove the stop lever (Item 1) and the return spring

(Item 2) [Figure 70-90-66].
Remove the gover lever assembly (Item 3) [Figure 70 Remove the stop lever shaft (Item 3) [Figure 70-90-66].
90-64] from the governor housing.
Injection Pump Fuel Camshaft And Governor Weight
Figure 70-90-65 Removal And Installation
(5) (3)
Figure 70-90-67
V
(4)~ ~
3EEABAB1 P217 A
Remove the start spring (Item 4) and the stop spring
(Item 5) [Figure 70-90-65]
Separate the governor housing assembly from the
injection pump unit.
Remove the fuel feed pump from the injection pump unit.
Remove the governor sleeve (Item 1) [Figure 70-90-67].
T300 Bobcat Loader

Injection Pump Fuel Camshaft And Governor Weight

Figure 70-90-68
3EEABAB 1P221 B
Loosen the fuel camshaft stopper mounting screws and

remove the fuel camshaft stopper (Item 5) [Figure 70-90
3EEABAB1P218A 70].
Figure 70-90-71
Remove the injection pump assembly (Item 2) [Figure
70-90-68].
Remove the fuel camshaft lock bolts.

(7)
Figure 70-90-69
(6)
3EEABAB1 P222B
Pull out the fuel camahft (Item 6) and bearings (Item 7)

[Figure 70-90-71] together.
After removeing the bearing's cir-clip (Item 8) [Figure 70

90-71], press out the bearings.
Fix the fuel canshaft with open end wrench (Item 3), and NOTE: Do not use the fuel camshaft lock bolts, when
remove the governor weight mounting nut and the remove the governor weight mounting nut.
governor weight (Item 4) [Figure 70-90-69]. Otherwise, the lock bolts or injection pump
housing might get damaged.
Press the bearings into the fuel camshaft.
Set the cir-clip at the gear side's bearing.
Install the fuel camshaft and bearings to the injection

pump housing.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Injection Pump Removal and Installation
Injection Pump Fuel Camshaft And Governor Weight Figure 70-90-73

Attach the fuel camshaft stopper and tighten the fuel

camshaft stipper. mounting screws with the specifiecj.
torque.
Attach the governor weight to the fuel camshaft and

tighten the governor weight mounting nut with specified
torque.
Figure 70-90-72
NOTE: The injection pump must be removed as a

complete unit. Do Not remove individual
pump barrels. If individual pump barrels are
removed, the pump must be recalibrated in a
certified injection shop.
NOTE: The injection pump can be replaced with the

3EEABAB1 P223B engine crankshaft in any position.
Disconnect and plug the fuel hose (Item 1) and fuel

Fix the fuel camshaft with lock bolts as the key way to
overflow hose (Item 2) [Figure 70-90-73].
fuel camshaft (Item 9) [Figure 70-90-72] is right
downward.
Disconnect the four injection lines (Item 3) [Figure 70
90-73] at the injection pump.
Install the injection pump assembly to the injection pump
housing.
Figure 70-9D-74
Attach the O-ring and the cover and tighten the cover
mounting bolts.
Insta" the governor sleeve to the fuel camshaft.
Check the movement of the governor sleeve.
NOTE: Be careful not to damage the O-ring.
NOTE: Be careful the direction of the governor

sleeve.
NOTE: When reassembling the inside parts, put the

oil on each inside part slightly.
TIghtening Fuel camshaft 7.9 to 9.3 Nm

torque ' stopper mounting 0.80 to 0.95 kgf·m
I screw 5.8 to 6.9 ft.-Ibs.
I Governor weight 62.8 to 72.6 Nm
90-74] at the injectors.
I mounting screw 6.4 to 7.4 kgf.m
: 46.3 to 53.5 ft.·lbs. Remove the injection lines from the loader.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Figure 7()"90-77
Injection Pump Removal and Installation (Cont'd)
Disconnect the starter spring hook (Item 1) [Figure 7()"

90-77]. (Be careful to not deform the starter spring.)
Figure 7()..9()..78
Disconnect the electrical connector (Item 1) from the fuel
stop solenoid. Then remove the two mounting bolts (Item
2) [Figure 7()"9()"75] from the fuel stop solenoid.
Remove the solenoid from the engine.
Figure 7()"9()"76
Remove the control rod nut (Item 1) [Figure 7()"9()"78].

(Be careful not to drop the control rod nut.)
Installation: Tighten the control rod nut to 24-36 in.-Ibs.

(3-4 Nm) torque.
Remove the sight cover (Item 1) [Figure 7()..90-76] from

T300 Bobcat Loader

RECON DITIONING THE ENGINE (CONT'D) Figure 70-90-81
Injection Pump Removal and Installation (Cont'd)
Figure 70-90-79
With the injection pump mounting bolts and nuts loose,

be sure the control rod (Item 1) [Figure 70-90-81] clears
the pin on the injection pump.
Disconnect the control rod (Item 1) [Figure 70-90-79] Figure 70-90-82

from the injection pump.
Figure 70-90-80
Align the pin on the injection pump (Item 1) [Figure 70

90-82] with the notch in the housing.
Remove the five injection pump mounting bolts (Item 1) Remove the injection pump from the injection pump
[Figure 70-90-80]. housing.
Remove the three injection pump mounting nuts (Item 2)

[Figure 70-90-80].
Installation: Tighten the injection pump mounting bolts

to 17-20 ft.-Ibs. (24-28 Nm) torque. Tighten the injection
pump mounting nuts to 13-15 ft.-Ibs. (18-21 Nm) torque.
T300 Bobcat Loader

Injection Pump Removal And Installation (Cont'd)
Figure 70-90-83
(4) I nn4.t,O~~-(1 ) (9)
(3)~~= (10)
~asJjqt---(g)
~~:...---(5)
(2)
3EEABACl P029B
Just loosen the injection pump assembly mounting bolts

and nuts, which the injection pump assembly (Item 9)
[Figure 70-90-85] keeps tilted.
The injection pump can be replaced with the crankshaft Figure 70-90-86
in whatever position.
Disconnect all injection pipes (Item 1) [Figure 70-90-83].
Disconnect the fuel pipe (Item 2) and fuel overflow pipe

(Item 10) [Figure 70-90-83].
Disconnect the connector (Item 3) from the stop solenoid.

Then remove the stop solenoid (Item 4) [Figure 70-90
83].
Detach the sight cover (Item 5) [Figure 70-90-83] from

Figure 70-90-84 3EEABAB1P205A
Slide off the governor connecting rod (Item 7) [Figure 70

90-86] from the rack pin of injection pump assembly.
(6)
3EEABABl P078A
Unhook the start spring (Item 6), and remove the anti
rotation nut (Item 8) [Figure 70-90-84].
T300 Bobcat Loader

Figure 70-90-87
(1 )
Figure 70-90-90
Remove the injection pump mounting bolts and nuts
~~)
completely and take out the injection pump assembly
(Item 9) [Figure 70-90-87].

~
NOTE: Be careful not to drop the anti-rotation nut.
NOTE: Be careful not to deform the start spring. !-!t=
~ l:..---r;
NOTE: When taking out the injection pump
1\ II ILl/
assembly. be careful not to hit it against the
governor connecting rod. --\. ,---0---,
__
!
I
"
r--------I
3EEABAB1 P205B
Figure 70-90-88
Hook the govemor connecting rod (Item 2) [Figure 70

(1 ) 90-90] to the rack pin of the injection pump assembly
(Item 1) [Figure 70-90-89].
Tighten the mounting bolts and nuts with the specified

torque, not to slide off the governor connecting rod (Item
2) [Figure 70-90-90] from the rack pin.
Install the injection pump assembly (Item 1) in the unit,

and tighten the mounting bolts and nuts, which the
injection pump assembly (Item 1) [Figure 70-90-88]
keeps tilted.
T300 Bobcat Loader

Figure 70-90-91
(3)
Figure 70-90-94
3EEABAC 1P 11 OA
Figure 70-90-92
Figure 70-90-95
Place the jig (Item 3) [Figure 70-90-92] in the stop

solenoid mounting hole of the injection pump unit.
Make sure the permanent magnet at the top of the jig

(Item 3) is attracted to the governor connecting rod (Item
2). To do this, turn the jig a little clockwise and
couterclockwise and look into the sight cover hole to see
if the governor connecting rod (Item 2) [Figure 70-90-93]
moves right and left accordingly [Figure 70-90-94] &
[Figure 70-90-95].
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONTD) Figure 70-90-98
Figure 70-90-96
--4---(3)
(6)
3EEABAC1 P117A
Figure 70-90-99
3EEABAC1P116A
Slightly tighten the anti-rotation nut (Item 4) [Figure 70

90-96] of the governor connecting rod.
Holding down the jig by hand, tighten up the anti-rotation

nut to the specified torque.
Figure 70-90-97
(5)
)
3EEABAC1P119A
Move the stop lever (Item 6) [Figure 70-90-98] and

visually check to see if the fuel injection pump control
rack comes smoothly back to the start position by the
counter force of the start spring. At the same time,
visually check to see if there is no twist in the sliding point
(Item 7) [Figure 70-90-99] between the governor fork
lever and the governor connecting rod from the stop
solenoid mounting hole.
3EEABAB1 P078C If the control rack fails to move back smoothly, remove
the start spring and the anti-rotation nut, and go through
the above procedure.
Hook the start spring (Item 5) [Figure 70-90-97] to the
rack pin. Finally fit the sight cover and the stop solenoid back into
place.
Tightening Injection pump Bolt 23.5 to 27.5 Nm

torque mounting bolt 2.4 to 2.8 kgf·m
and nut 17.4 to 20.3 ft.-Ibs.
Nut 17.7 to 20.6 Nm
1.8 to 2.1 kgf·m
13.0 to 15.2 ft.-Ibs.
Anti-rotation nut 2.84 to 4.02 Nm
0.29 to 0.41 kgf·m
2.10 to 2.97 ft.-Ibs.
T300 Bobcat Loader

Injection Pump Housing Installation
Hand tighten the injection pump gear mounting nut (Item

1) [Figure 70-90-102]
Figure 70-90-103
Place the injection pump gear (Item 1) back into the gear
case. Align the marks of the injection pump gear (Item 2)
and the idle gear (Item 3) [Figure 70-90-100].
Figure 70-90-101
Install the two rear mount bolts (Item 1) [Figure 70-90

103] and tighten.
Loosen the two injection pump adjustment bolts (Item 2)

[Figure 70-90-103].
Install the injection pump unit into the injection pump gear
(Item 1) [Figure 70-90-101].
NOTE: When installing the injection pump unit to the

injection pump gear, make sure that the key is
fit in the keyway of injection pump gear.
T300 Bobcat Loader

Injection Pump Housing Installation (Cont'd)
Figure 70-90-104
Remove the two fuel camshaft lock bolts (Item 1) [Figure

70-90-1 06].
Figure 70-90-107
Install the three mounting flange nuts (Item 1) [Figure
70-90-104] and finger tighten. (Two on the front side and
one on the back side of the injection pump.)
Figure 70-90-105
Install the two flange bolts (Item 1) [Figure 70-90-107]

and tighten to 17-20 ft.-Ibs. (24-28 Nm) torque.
Tighten the injection pump gear nut (Item 1) [Figure 70

90-105] to 54 - 62 ft.-Ibs. (74 - 83 Nm) torque.
T300 Bobcat Loader

Injection Pump Housing Installation (Cont'd)
Figure 70-90-108
Install the injection pump gear cover and throttle cable

mount bracket, and tighten the eight bolts (Item 1)
[Figure 70-90-110] to 17- 20 ft.-Ibs. (24-28 Nm) torque.
Move the injection pump unit clockwise (viewed from Figure 70-90-111
gearcase side), align the injection timing marks (Item 1)
[Figure 70-90-108] on the injection pump unit and on the
engine gearcase.
Figure 70-90-109
Remove the flywheel pin (Item 1) [Figure 70-90-111]

from the engine flywheel and flywheel casting.
Check the injection timing. (See Injection Pump Timing

on Page 70-90-34.)
Tighten the injection pump unit mounting flange nuts
(Item 1) [Figure 70-90-109] to 17 - 29 ft.-Ibs. (24 - 28 Install the flywheel cover on the flywheel casting.
Nm) torque.
Reconnect the lubricating oil pipe (Item 2) [Figure 70-90

109].
T300 Bobcat Loader

Injection Pump Timing
Figure 7()"9O-112

90-114] from the injector.
Remove the injector lines form the engine.

Align the timing mark on the injection pump (Item 1)
[Figure 7()"9O-112] with the timing mark on the gearcase Figure 7()"9()"115
housing.
Figure 7()"9()"113

90-115] from the fuel shut-off solenoid.
Disconnect the four injection lines (Item 1) [Figure 70 Remove the two mount bolts (Item 2) [Figure 70-90-115]
90-113] from the injection pump. from the fuel shut-off solenoid.
Remove the fuel shut-off solenoid from the engine.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Figu re 70-90-118
Injection Pump Timing (Cont'd)
Figure 70-90-116
Tum the engine counterclockwise (viewed from flywheel

end) until the fuel partially fills the plastic tube (Item 1)
[Figure 70-90-118].
Install a short plastic tube (Item 1) [Figure 70-90-116] in Figure 70-90-119

the number one cylinder port of the injection pump. The
tube should fit securely and point upward.
Figure 70-90-117
After there is fuel rise seen in the plastic tube, rotate the
engine back (clockwise) at least 90 degrees.
Slowly rotate the engine counterclockwise (viewed from

Disconnect the wiring connector (Item 1) [Figure 70-90 flywheel end) and stop turning when the fuel begins to
117] from the engine speed control sensor. rise in the plastic tube (Item 1) [Figure 70-90-119].
Remove the speed sensor (Item 2) [Figure 70-90-117]

from the engine.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Fan Drive Pulley Disassembly And Assembly
Injection Pump Timing (Cont'd) Figure 70-90-122
Figure 70-90-120
P-37231
Install the engine flywheel pin.
Check the location of the engine timing mark, by looking Remove the crankshaft screw (Item 1) [Figure 70-9(}
in the engine speed sensor hole on the engine flywheel 122].
casting (Item 1) [Figure 70-9(}-120).
Remove the fan drive pulley (Item 2) [Figure 7(}-90-122].
Figure 70-90-121
NOTE: Clean the crankshaft screw and the fan drive
pulley sleeve surface thoroughly and tighten
the screw securely to specified torque.
Tightening Crankshaft 255.0 to 274.6 Nm

torque screw 26.0 to 28.0 kgf·m
188.1 to 202.5 ft.-Ibs.
The timing mark (Item 1) [Figure 70-90-121] should be

located in the center of the engine speed sensor hole.
NOTE: The TDC hole (Item 2) [Figure 70-90-121] in the

flywheel will not be visible by looking in the
speed sensor hole.
If the timing mark is not located in the center of the hole,

rotate the injection pump unit until the injection timing is
adjusted.
The injection timing is 12 to 13 degrees before T.D.C.

(0.21 to 0.23 rad.).
T300 Bobcat Loader

Water Pump Disassembly And Assembly
Figure 7()"9()"123
3EEABAC1 P091 A
Remove the oil cooler joint bolt (Item 3) [Figure 70-9()"

125] & [Figure 70-9()"126].
Figure 7()"9()"126
Remove the water pump (Item 1) [Figure 70-90-123]
from the gearcase.
When mounting the water pump, use the new gasket

(Item 2) [Figure 70-90-123].
Oil Cooler And Water Pipe Disassembly And

Assembly
Figure 70-9()"124
Remove the oil cooler (Item 4) [Figure 70-9()..126].
Tightening Oil cooler joint 39.2 to 44.1 Nm

torque bolt 4.0 to 4.5 kgf·m
28.9 to 32.5 ft.-lbs. I
-- 3EEABAC 1P090A
Remove the water pipe (Item 1) [Figure 7()"9()"124].
Remove the oil filter cartridge (Item 2) [Figure 70-9()"

124].
T300 Bobcat Loader

Gearcase Cover Disassembly And Assembly
Figure 70-90-127
Be careful not to damage the water pipe (Item 2) [Figure

3EEABAC1 P093A 70-90-129] .
NOTE: When mounting the adhesive-applied parts,

Remove the gearcase cover (Item 1) [Figure 70-90-127]. take care to fit them to the mating parts.
Figure 70-90-128 NOTE: Assemble the adhesive-applied parts within

ten minutes.
NOTE: Apply a liquid gasket to the gearcase cover.

(3)
NOTE: Use the new O-rings when attaching gearcase
cover.
3EEABAC1P089A
Confirm that the liquid gasket coating surface is free of

water, dust and oil in order to maintain sealing effect.
Carefully apply the adhesive evenly [Figure 70-90-128].
T300 Bobcat Loader

Idle Gear And Camshaft Disassembly And Assembly
Figure 70-90-130
(3)
P-37126
Figure 70-90-133
3EEABACl P095A
Remove three set screws of the idle gear and draw out
the idle gear 1 , 2 [Figure 70-90-130].
Remove two set screws of the camshaft stopper and

draw out the camshaft.
Set the crankshaft at the top dead center of No. 1 and 4

cylinder and the camshaft key to the top position and
align the marks of idle gear and cam gear and crank gear
to assemble them [Figure 70-90-130).
Oil Pan And Oil Strainer Disassembly And Assembly P-37127
Figure 70-90-131
Unscrew the oil strainer mounting screw, and remove the
oil strainer (Item 2) [Figure 70-90-133].
Install the oil strainer, using care not to damage the 0

ring.
Apply liquid gasket to the oil pan (Item 3) [Figure 70-90

132].
Confirm that the liquid gasket coating surface is free of

water, dust and oil in order to maintain sealing effect.
Carefully apply the adhesive evenly.
NOTE: When mounting the adhesive-applied parts,

take care to fit them to the mating parts.
Assemble the adhesive-applied parts within
Unscrew the oil pan mounting screws and remove the oil ten minutes.
pan (Item 1) [Figure 70-90-131]. To avoid uneven tightening, tighten mounting
screws in diagonal order from the center.
After cleaning the oil strainer, install it.
Attach the oil pan with its central drain plug
facing toward the air suction side.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Piston Disassembly And Assembly
Connecting Rod Cap Disassembly And Assembly Figure 70-90-136

Figure 70-90-134
P·37208
Figure 70-90-137
Remove the connecting rod screws (Item 1) [Figure 70 (3)
90-134] from connecting rod cap.
Remove the connecting rod caps.
Figure 70-90-135
(2)
(8)
P-37233
Figure 70-90-138
P·37159
Align the marks (a) [Figure 70-90-135] with each other.

(Face the marks toward the injection pump.) ee) Oil Ring
Gap
Apply engine oil to the connecting rod screws and lightly (a)
screw it in by hand, then tighten it to the specified torque. (D) Piston
If the connecting rod screw won't be screwed in Pin Hole
smoothly, clean the threads. If the connecting rod screw
is still hard to screw in, replace it.
When using the existing crank pin metal again, put tally
marks on the crank pin metal and the connecting rod in (E) Oil Ring Gap
order to keep their positioning.
Fit the crank pin metal in place. P·37209
Tightening Connecting rod 78.5 to 83.4 Nm

torque screw . 8.0 to 8.5 kgf·m
Completely clean carbon in the cylinders.
i 57.9 to 61.5 ft.-Ibs.
Turn the flywheel and set a piston to the top dead center.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Piston Ring And Connecting Rod Disassembly And
Assembly
Piston Disassembly And Assembly (Cont'd)
Figure 70-90-139
Pull out the piston upward by lightly tapping it from the
bottom of the crankcase with the grip of a hammer.
Before inserting the piston into the cylinder, apply

enough engine oil to the cylinder. (9)
When inserting the piston into the cylinder, face the mark
(Item 3) [Figure 70-90-137] on the connecting rod to the (1 )
injection pump.
(4) ""' / (3)
NOTE: Do not change the combination of cylinder

and piston.
~d
Make sure of the position of each piston by
marking. For example, mark "1" on the No. 1
position. P·37210
When inserting the piston into the cylinder,
place the gap of t.he compression ring 1 on the
opposite side of the combustion chamber and Figure 70-90-140
stagger the gaps of the compression ring 2
and oil ring marking a right angle from the gap
of the compression ring 1.
Carefully insert the pistons using a piston
~
ring compressor (Item 1) [Figure 70-90-136].
Otherwise, their chrome-plated section of
piston rings may be scratched, causing
trouble inside the liner.
(A) (9)
When inserting the piston in place, be careful
not to get the molybdenum disulfide coating (8)
(Item 2) [Figure 70-90-137] torn off its skirt.
This coating is useful in minimizing the
clearance with the cylinder liner. Just after the
piston pin has been press-fitted, in particular,
(B):O i P-37211
the piston is still hot and the coating is easy
to peel off. Wait until the piston cools down.
Remove the piston rings using a piston ring tool.
Remove the piston pin (Item 1), and separate the

connecting rod (Item 7) from the piston (Item 2) [Figure
70-90-139].
Be sure to fix the crank pin bearing and the connecting

rod are same I.D. colors.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Assemble the piston to the connecting rod with the i
mark (Item 8) and the connecting rod numbering mark
Piston Ring And Connecting Rod Disassembly And (Item 9) [Figure 70-90-140] facing same side.
Assembly (Cont'd)
The end faces of the oil ring are plated with hard chrome.
Figure 70-90-141 In putting the piston into the cylinder, be careful not to get
the oil ring scratched by the cylinder. Use the piston ring
fitter to tighten up the oil ring. If the ring's planted is
/
scratched, it may get stuck on the cylinder wall, causing a
serious trouble.
NOTE: Mark the same number on the connecting rod

and the piston so as not to change the
combination.
Flywheel And Crankshaft Disassembly And

Assembly
Figure 70-90-143
P·37160
Figure 70-90-142
(
3EEABAB1 P1 02A
Install the stopper to the flywheel so that the flywheel

does not turn [Figure 70-90-143].
P-37161
NOTE: Do not use an impact wrench! Serious

damage will occur.
When installing the ring, assemble the rings so that the
manufacture's mark (Item 12) [Figure 70-90-142] near Detach the flywheel screws.
the gap faces the top of the piston.
Remove the flywheel.
When installing the oil ring onto the piston, place the
expander jOint (Item 10) on the opposite side of the oil Apply engine oil to the flywheel screws.
ring gap (Item 11) [Figure 70-90-141].
Before fitting the flywheel and the crankshaft together,
Apply engine oil to the piston pin (Item 1) [Figure 70-90 wipe oil, dust and other foreign substances off their
mating faces.
139].
The flywheel and the crankshaft are fitting together in just
When installing the piston pin, immerse the piston in one position. Make sure they are tightly fit and drive the
80°C (176°F) oil for 10 to 15 minutes and insert the bolts.
piston pin to the piston.
Tightening I Flywheel screw 98.1 to 107.9 Nm
torque 10.0 to 11.0 kgf·m
1 72.3 to 79.6 ft.-Ibs.
T300 Bobcat Loader

Bearing Case Cover Disassembly And Assembly
Figure 70-90-144
(2)
(1)
P-37131
NOTE: In case of replacing the oil seal, use caution

P-37130 when installing the seal in the bearing case
cover as not to install it tilted. The seal should
be flush with the cover.
NOTE: Before disassembling, check the side Confirm that the liquid gasket coating surface
clearance of crankshaft. Also check it during is free of water, dust and oil in order to
reassembly. maintain sealing effect.
Apply liquid gasket (Item 2) [Figure 70-90-145]
Remove the bearing case cover mounting screws. to the bearing case cover evenly.
Screw two removed screws into the screw hole (Item 3) Before installing the bearing case cover / oil
[Figure 70-90-144] of bearing case cover to remove it. seal assembly, lube the seal and be careful
not to damage the seal while installing the
assembly.
Install the bearing case cover/oil seal
assembly to the position the casting mark
"UP" on it upward (Item 1) [Figure 70-90-145].
Tighten the bearing case cover mounting

screws with even force on the diagonal line.
When mounting the adhesive-applied parts,
take care to fit them to the mating parts.
Assemble the adhesive-applied parts within
ten minutes.
Tightening I Bearing Case 23.5 to 27.5 Nm

torque Cover mounting 2.4 to 2.8 kgf·m
i screw 17.4 to 20.3 ft.-Ibs.
T300 Bobcat Loader

!RECONDITIONING THE ENGINE (CONT'D) Figure 70-90-148
'Flywheel Housing Disassembly And Assembly
Figure 70-90-146 (1)
P-37134
NOTE: Make sure the crankcase 1 and 2 are clean.

P-37132 Apply liquid gasket (Item 1) [Figure 70-90-148]
to the crankcase 2 as shown in the figure.
Remove the flywheel housing (Item 1) [Figure 70-90 Tighten the crankcase 2 mounting screws
146]. with even force on the diagonal line.
Confirm that the liquid gasket coating surface
Tighten the flywheel housing mounting screws with even is free of water, dust and oil in order to
force on the diagonal line. maintain sealing effect.
Carefully apply the adhesive evenly.
Make sure the crankcases 1 and 2 are clean. Install them

in position, referring to the flywheel's contoured face. lightening Crankcase 2 49.0 to 55.9 Nm
I torque mounting screw 5.0 to 5.7 kgf·m
lightening Flywheel 77.5 to 90.2 Nm .~ I 36.2 to 41.3 ft.-Ibs.
torque housing screw 7.9 to 9.2 kgf·m I
57.1 to 66.5 ft.-Ibs.
Crankcase No.2 Disassembly And Assembly
Figure 70-90-147
P-37133
Remove the crankcase 2 [Figure 70-90-147].
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) crankcase 2 (at the flywheel side) Possible gap must be
0.05 mm or smaller (Item 3) [Figure 70-90-149].
Crankcase No.1 And No.2 Disassembly And
Assembly Tightening CranKcase 2 49.0 to 55.9 Nm
torque mounting screw 5.0 to 5.7 Kgf·m
36.2 to 41.3 ft-Ibs.
Figure 70-90-149
Flywheel 77.5 to 90.2 Nm
housing screw 7.9 to 9.2 kgf·m
57.1 to 66.5 ft.-Ibs.
Crankshaft Disassembly And Assembly
Figure 70-90-151
Figure 70-90-150
P-37136
Remove the main bearing case.

Remove the crankshaft.
Reassemble the main bearing case having the same
number as the one engraved on the crankcase, and set
the casting mark "F / W SIDE" (Item 1) [Figure 70-90
151] on the main bearing case facing towards the
flywheel side.
3EEABAC1 P096A
Figure 70-90-152
Match the crankcase 1 (Item 1)and crankcase 2 (Item 2).
[Figure 70-90-149] referring to the flywheel's contoured
face.
Tighten the crankcase 2 mounting bolts loosely.
Tighten up the jig (Item 5) [Figure 70-90-150] to the

specified torque same as the flywheel housing screw
(Item 4) [Figure 70-90-149]. This helps to minimize the
level difference between the crankcase 1 and the
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'O) Reassemble the thrust bearing (Item 2) {Figure 7()'90
153], with the oil groove facing outside, into both side of
Crankshaft Disassembly And Assembly (Cont'd) the fourth main bearing case.
Figure 7()'9()'153 Apply oil to the bearing case screws and tighten them to
the specified torque.
Tightening Main bearing 137.3 to 147.1 Nm

torque case screw 14.0 to 15.0 kgf·m
101.3 to 1OS.5 ft.-Ibs.
I
Cylinder Head Surface Flatness
Figure 7()'90-156
Figure 7()'9()'154
P-37212
Figure 70-9()'155
3EEABAC1 P099A
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Spray the cylinder head surface with the red permeative
liquid (Item 2) [Figure 70-90-158]. Leave it five to ten
Cylinder Head Surface Flatness (Cont'd) minutes after spraying.
Figure 70-90-157 Wash away the red permeative liquid on the cylinder
head surface with the detergent (Item 1) [Figure 70-90
158].
A Spray the cylinder head surface with white developer

(Item 3) [Figure 70-90-158].
E F
If flawed, it can be identified as red marks.
c D
Valve Recessing
B Figure 70-90-159
P-37162
Thoroughly clean the cylinder head surface.
Place a straightedge on the cylinder head's four sides

and two diagonal [Figure 70-90-157]. Measure the
clearance with a feeler gauge [Figure 70-90-156].
If the measurement exceeds the allowable limit, correct it

with a surface grinder. (See Contents Page SPEC-01.)
P-37213
NOTE: Be sure to check the valve recessing after
correcting.
Clean the cylinder head, the valve face and seat.
Cylinder Head Flaw

Insert the valve into the valve guide.
Figure 70-90-158 Measure the valve recessing with a depth gauge [Figure
70-90·159].
If the measurement exceeds the allowable limit, replace

the valve.
If it still exceeds the allowable limit after replacing the
valve, correct the valve seat face of the cylinder head
with a valve seat cutter or valve seat grinder.
Then, correct the cylinder head surface with a surface
grinder, or replace the cylinder head.
Rt-AA le-A8
8 ~
Valve
recessing
Factory
spec.
Inlake
valve
! (recessing)
0.6 to 0.8 mm
(0.0236 to 0.0315 in.)
Exhaust (recessing)
P-37166 valve 0.85 to 1.05 mm
i (0.0335 to 0.0413 in.)
Allowable (recessing)
Prepare an air spray red check (Code No. 07909-31371). limit 1.2 mm (0.0472 in.)
Clean the surface of the cylinder head with detergent

(Item 1) [Figure 70·90-158].
T300 Bobcat Loader

Revised April 04 70-90~7 Service Manual
RECONDITIONING THE ENGINE (CONT'O) Remove carbon from the valve guide section.
Valve Lapping Measure the valve stem 0.0. with an outside micrometer
[Figu re 7()"9()"161].
Figure 7()"9()..160
Figu re 7()"90·162
P-37214
P-37139
Apply compound evenly to the valve lapping surface.

Measure the valve guide 1.0. of the cylinder head at the
Insert the valve into the valve guide. Lap the valve onto most wear part as shown in [Figure 7()"9()"162] with a
its seat with a valve flapper or screwdriver [Figure 70·9()" small hole gauge and calculate the clearance.
160].
If the clearance exceeds the allowable limit, replace the
After lapping the valve, wash the compound away and valves. If it still exceeds the allowable limit, replace the
apply oil. then repeat valve tapping with oil. valve guide.
Clearance Factory Intake 0.055 to 0.085 mm
Apply prussian blue to the contact surface to check the
between valve spec. valve 0.0022 to 0.0033 in.
seated rate_ If it is less than 70%, repeat valve lapping stem and guide
again. Exhaust 0.055 to 0.085 mm
valve 0.0022 to 0.0033 in.
NOTE: When valve lapping is performed, be sure to Allowable 0.1 mm

limit 0.0039 in.
check the valve recessing and adjust the i
valve clearance after assembling the valve.

Valve stem Factory I Intake 6.960 to 6.975 mm
Clearance Between Valve Stem And Valve Guide 0.0. spec. I valve 0.2740 to 0.2746 in.
r------4--------------~
Exhaust 6.960 to 6.975 mm
Figure 7()"9()"161
I valve 0.2740 to 0.2746 in.
Valve guide I.D. Factory i Intake 7.030 to 7.045 mm
+ spec. ; valve
Exhaust
valve
I
0.2768 to 0.2774 in.
7.030 to 7.045 mm
0.2768 to 0.2774 in. i
P-37138
T300 Bobcat Loader

Revised April 04 70·90·48 Service Manual
RECONDITIONING THE ENGINE (CONT'D) Figure 70-9()"165
Replacing Valve Guide

Figure 7()"90-163
, ,
P·37256
Figure 70-90-166
P-37167
Using a valve guide replacing tool, press out the used
valve guide [Figure 70-90-163].
Clean a new valve guide, and apply engine oil to it.
Using a valve guide replacing tool, press in a new valve
guide until it is flush with the cylinder head [Figure 70

9()"163].
Ream precisely the I.D. of the valve guide to the
specified dimension.
NOTE: Do not hit the valve guide with a hammer, etc.

during replacement.
Correcting Valve And Valve Seat P-37257
Figure 7()"90-164
Slightly correct the seat surface with a 1.047 rad. (60°)
(intake valve) or 0.785 rad. (45°) (exhaust valve) seat
cutter (Code No. 07909-33102) [Figure 70-90-165].
Resurface the seat surface with a 0.523 rad. (30°) valve

seat cutter to intake valve seat and with a 0.262 rad.
(15°) valve seat cutter to exhaust valve seat so that the
width is close to specified valve seat width (2.12 mm,
0.0835 in.) [Figure 70-90-166].
After resurfacing the seat, inspect for even valve seating,

apply a thin film of compound between the valve face and
valve seat, and fit them with valve lapping tool.
P·37168 Check the valve seating with prussian blue. The valve
seating surface should show good contact all the way
around.
NOTE: Before correcting the valve and seat, check
the valve stem and the 1.0. of valve guide
section, and repair them if necessary.
After correcting the valve seat, be sure to
check the valve recessing [Figure 70-90-164].
Correct the valve with a valve refacer.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Valve Spring Setting Load
Free Length And Tilt Of Valve Spring Figure 70-90-168
Figure 70-90-167
P-37255
P-37254
Place the valve spring on a tester and compress it to the
same length it is actually compressed in the engine
Measure the free length (A) with vernier calipers [Figure [Figure 70-90-168].
70-90-167]. If the measurement is less than the
allowable limit, replace it. Read the compression load on the gauge.
Put the spring on a surface plate, place a square on the If the measurement is less than the allowable limit,
side of the spring, and check to see if the entire side is replace it.
contact with the square. Rotate the spring and measure
the maximum (8) [Figure 70-90-167]' If the Setting Factory Intake 63.547 N 131.5 mm
measurement exceeds the allowable limit, replace. load/setting spec. valve 6.48 kgf 131.5 mm
length 14.256 Ibs. 11,2401 in.
Check the entire surface of the spring for scratches. Exhaust 63.547 N 131.5 mm
valve 6.48 kg! 131.5 mm
Replace it, if any.
14.256 Ibs. 11,2401 in.
Free length (A) Factory Intake 35.1 to 35.6 mm Allowable Intake 45.864 N I 31.5 mm
spec. valve 1.3819 to 1.4016 in. limit valve 4.68 kg! 1 31.5 mm
Exhaust 35.1 to 35.6 mm 10.296 Ibs. ! 1 ,2401 in.
i
valve 1.3819 to 1.4016 in. Exhaust 45.864 N ! 31.5 mm
Allowable Intake 34.6 mm I valve 4.68 kg! 131.5 mm
limit valve 1.3622 in. 10.296Ibs.! 1,2401 in.
Exhaust 34.6 mm
valve 1.3622 in.
Tilt (8) Allowable 1.0mm
limit 0.039 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Oil Clearance Between Tappet And Tappet Guide
Bore
Oil Clearance Between Rocker Arm Shaft And
Bearing Figure 7()"90-170
Figure 7()"9()"169
DO
5:o~(
000000
1 i\'" ------I ~ r
P-37174
P-37173
Measure the tappet 0.0. with an outside micrometer
[Figure 7()"9()"170].
Measure the rocker arm bearing 1.0. with an inside
micrometer [Figure 70-90-169]. Measure the 1.0. of the tappet guide bore with a cylinder
gauge, and calculate the oil clearance [Figure 7()"9()"
Measure the rocker arm shaft 0.0. with an outside 170].
micrometer, and then calculate the oil clearance [Figure
7()"90-169]. If the oil clearance exceeds the allowable limit or the
tappet is damaged, replace the tappet.
rocker arm and measure the oil clearance again. If it still I Oilbetween
clearance
tappet
Factory
spec.
0.020 to 0.062 mm
0.0008 to 0.0024 in.
exceeds the allowable limit, replace also the rocker arm I and guide
shaft. Allowable 0.07mm
limit 0.0028 in.
Oil clearance or Factory 0.016 to 0.045 mm
rocker arm shaft spec. 0.0006 to 0.0018 in.
and bearing
Allowable 0.15 mm • Tappet 0.0. Factory I 23.959 to 23.980 mm
limit • 0.0059 in. spec. 0.9433 to 0.9411 in.
I Tappet guide Factory 24.000 to 24.021 mm

1.0. spec. 0.9449 to 0.9457 in.
I
I Rocker arm Factory 15.973 to 15.984 mm
I shaft 0.0. spec. 0.6289 to 0.6293 in.
I Rocker arm 1.0. Factory 16.000 to 16.018 mm
for shaft spec. 0.6299 to 0.6306 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Idler Gear Side Clearance
Timing Gear Backlash Figure 70-90-172
Figure 70-90-171
3EEABAC1 P1 DDA
Set a dial indicator with its tip on the idle gear [Figure 70
90-172].
Set a dial indicator (lever type) with its tip on the gear
tooth [Figure 70-90-171]. Measure the side clearance by moving the idle gear to
the front and rear.
Move the gear to measure the backlash, holding its
mating gear. If the measurement exceeds the allowable limit, replace
the idle gear collar.
If the backlash exceeds the allowable limit, check the oil
Side clearance Factory 0.15 to 0.30 mm I
clearance of the shafts and the gear.
spec. 0.0059 to 0.0118 in.
If the oil clearance is proper, replace the gear. Allowable 0.9mm

limit 0.0354 in.
I Crank gearIdle gear I Factory
, spec.
0.049 to 0.'93 mm
0.0019 to 0.0076 in.
I
Allowable 0.22mm
I
limit 0.0087 in.
Idle gear Factory 0.049 to 0.189 mm
Cam gear spec. 0.0019 to 0.0074 in.
Allowable 0.22 mm
limit 0.0087 in.
Idle gear 2 Factory 0.030 to 0.165 mm
Injection spec. 0.0012 to 0.0065 in.
pump gear
Allowable 0.22mm
limit 0.0087 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Support the camshaft with V block on the surface plate
and set a dial indicator with its tip on the intermediate
Camshaft Side Clearance journal at right angle [Figure 70-90-174].
Figure 70-90-173 Rotate the camshaft on the V blocks and get the
misalignment (half of the measurement).
If the misalignment exceeds the allowable limit, replace

the camshaft.
Camshaft Allowable 0.01 mm
alignment limit 0.00039 in.
Cam Height
Figure 70-90-175
Set a dial indicator with its tip on the camshaft [Figure

70-90-173] .
Measure the side clearance by moving the cam gear to

the front and rear.

the camshaft stopper.
Side clearance Factory 0.07 to 0.22 mm P-37176
I spec. 0.0028 to 0.0087 in. I
Allowable 0.03mm
Measure the height of the cam at its highest point with an
I limit 0.0118 in.
I outside micrometer [Figure 70-90-175].
If the measurement is less than the allowable limit,

Camshaft Alignment replace the camshaft.
Figure 70-90-174 Intake and I Factory Intake 37.63 mm

exhaust cam . spec. valve 1.4815 in.
height
Exhaust 38.96 mm
valve 1.5338 in.
Allowable Intake 37.13 mm
limit valve 1.4618 in.
I
Exhaust 38.46 mm
valve 1.5141 in.
I
P-37175
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) If the clearance exceeds the allowable limit, replace the
camshaft.
Oil Clearance Of Camshaft Journal
Oil clearance of
camshaft journal
Factory
spec.
I 0.050 to 0.091 mm
: 0.0020 to 0.0035 In.
Figure 70-90-176
I
Allowable
limit
I 0.15mm
I 0.0059 in.
I Camshaft Factory I 45.934 to 45.950 mm

journal 0.0. spec. 1.8084 to 1.8091 in.
Camshaft Factory I 46.000 to 46.025 mm
joumal to. spec. 1.8110 to 1.8120 in.
I
Oil Clearance Between Idler Gear Shaft And Idler
Gearing Bushing
Figure 70-90-178
3EEABAC1 P1 03A
Measure the cylinder block bore I.D. for camshaft with an

inside micrometer [Figure 70-90-176].
Figure 70-90-177
Measure the idle gear shaft 0.0. with an outside

micrometer [Figure 70-90-178].
Measure the camshaft joumal 0.0. with an outside

micrometer [Figure 70-90-177].
T300 Bobcat Loader

Replacing Idler Gear Bushing
Oil Clearance Between Idler Gear Shaft And Idler

Figure 70-90-180
Gearing Bushing (Cont'd)
(A)
Figure 70-90-179
r.j
P-37141 Using an idle gear bushing replacing tool, press out the
used bushing. (See Engine Tools Identification Chart on
Page 70-90-1.)
Measure the idle gear bushings I.D_ with an inside
micrometer, and calculate the oil clearance [Figure 70 Clean a new idle gear bushing and idle gear bore. and
90-179]. apply engine oil to them.
If the oil clearance exceeds the allowable limit, replace Using an idle gear bushing replacing tool, press in a new
the bushing. bushing (selVice parts) to the specified dimension
Clearance Factory 0.050 to 0.091 mm [Figure 70-90-180].
between idle spec. 0.0020 to 0.0036 in.
gear shaft and
Allowable 0.10mm
idle gear
limit 0.0039 in.
bushing
Idle gear Factory 45.025 to 45.050 mm

bushing I.D. spec. 1.7726 to 1.7736 in.
Idle gear shaft 44.959 to 44.945 mm
O.D. 1.7700 to 1.7707 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Oil Clearance Between Piston Pin And Small End
Bushing
Piston Pin Bore 1.0.
Figure 7(}'90-182
Figure 7(}'9(}'181
P-37178
P-37253
Measure the 0.0. of the piston pin where it contacts the

Measure the piston pin bore 1.0. in both the horizontal bushing with an outside micrometer [Figure 7(}'9(}'182].
and vertical directions with a cylinder gauge [Figure 7(}'
9()"181]. Measure the 1.0. of the piston pin bushing at the
connecting rod small end with a cylinder gauge [Figure
If the measurement exceeds the allowable limit, replace 7(}'9(}'182] .
the piston.
Piston pin bore Factory
130.000 to 30.013 mm
1.0. spec. . 1.1811 to 1.1816 in. bushing. If it still exceeds the allowable limit, replace the
Allowable
piston pin.
l3o.05 mm
limit 1.1831 in. Oil clearance Factory 0.020 to 0.040 mm
between piston pin spec. 0.0008 to 0.0016 in.
I and small end Allowable 0.15 mm
bushing
limit 0.0059 in.
I Piston pin 0.0. Factory

spec.
130.006 to 30.011 mm
1.1813to 1.1815 in.
I bushing
Small end
1.0.
Factory
spec.
30.031 to 30.046 mm
11.1823to 1.1829 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Clearance Between Piston Ring And Groove
Replacing Small End Bushing Figure 70-90-185
Figure 70-90-183
III
P-37215
Remove carbon from the ring grooves.
Figure 70-90-184 Measure the clearance between the ring and the groove
with a feeler gauge [Figure 70-90-185].
If the clearance exceeds allowable limit, check the new

(e) rings on an old piston and if it is out of spec, replace the
(1 ) piston.
Factory spec. Compression 0.05 to 0.07 mm
ring 1 0.0020 to 0.0028 in.
Compression 0.093 to 0.120 mm
ring 2 0.0037 to 0.0047 in.
Oil Ring 0.020 to 0.060 mm
0.0008 to 0.0023 in.
Allowable limit 0.15 mm
ring 1 0.0059 in.
P-37142 Compression 0.20mm

ring 2 0.0079 in.
Oil ring v
Press out the used bushing using a small end bushing 0.0059 in.
replacing tool [Figure 70-90-183].
Clean a new small end bushing and bore, and apply

engine oil to them.
Insert a new bushing onto the tool and press-fit it with a

press so that the seam (Item 1) [Figure 70-90-184] of the
bushing is flush with the connecting rod.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'O) Connecting Rod Alignment
Piston Ring Gap Figure 70--90-187
Figure 70--90--186
P-37181
P-37180
NOTE: Since the 1.0. of the connecting rod small end
bushing is the basis of this check, check the
Insert the piston ring into the lower part of the liner (the bushing for wear beforehand.
least worn out part) with the piston.
Remove the piston pin in the connecting rod.
Measure the ring gap with a feeler gauge [Figure 70-90-
186J. Install the piston pin in the connecting rod.
If the gap exceeds the allowable limit, replace the piston Install the connecting rod on the connecting rod
ring. alignment tool (Code No. 07909-31661). (See Engine
I Compression Factory spec. 0.30 to 0.45 mm Tools Identification Chart on Page 70-90-1.)
ring 1, 2 ! 0.0118 to 0.0177 in.
Put a gauge over the piston pin, and move it against the
face plate [Figure 70--90-187].
I . 0.0492 in.
1
If the gauge does not fit squarely against the face plate,
Oil Ring I Factory spec. I 0.25 to 0.45 mm measure the space between the pin of the gauge and the
! 0.0098 to 0.0177 in. face plate.
I Allowable limit 1.25 mm
0.0492 in. If the measurement exceeds the allowable limit, replace
1
the connecting rod.
Connecting rod Allowable limit 0.05 mm
i alignment 0.0020 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'O) Oversize thrust bearing
Oversize Bearing Code Number Marking
Crankshaft Side Clearance
0.2 mm Thrustbearing I 1C010-23951 020 OS
Figure 70-9()'188 0.008 in. 1 02
Thrust bearing 1C01 0-23971 020 OS
202
O.4mm Thrust bearing 1C010-23961 I 040 OS
0.016 in. 1 04
Thrust 1C010-23981 I 0400S
bearing 1 04
Oversize dimensions of crankshaft journal.
Oversize 0.2 mm O.4mm

0.008 in. 0.016 in.
Dimension A . 29.20 to 29.25 mm 29.40 to 29.45 mm
1.1496 to 1,1515 in. 1.1574 to 1.1594 in.
Dimension B I 169.1 to 169.15n:m 169,2 to 169.25 mm
• 6.6575 to 6.6594 In, 6.6614 to 6,6634 in.
Figure 70·9().189 Dimension C 2.8 to 3,2 mm radius ! 2.8 to 3.2 mm radius

0.1102 to 0.1260 in. I 0.1102 to 0,1260 in.
radius radius
! (0.8-S)
• The crankshaft journal must be fine-finished to higher than
P-37144
Set a dial indicator with its tip on the end of the

crankshaft [Figure 7()'90-188].
Measure the side clearance by moving the crankshaft to

the front and rear.

the thrust bearings.
If the same size bearing is useless because of the

crankshaft journal wear, replace it with an oversize one
referring to the table and [Figure 7()'9()'189].
Crankshaft side Factory spec. 0.15 to 0.31 mm
clearance
I 0.0059 to 0.0122 in.
Allowable limit 0.50mm
0.0197 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Oil Clearance Between Crankpin And Crankpin
Bearing
Crankshaft Alignment
Figure 70-90-191
Figure 70-90-190
P-37182
Clean the crank pin and crank pin bearing.

Support the crankshaft with V block on the surface plate
and set a dial indicator with its tip on the intermediate Put a strip of plastigage (Code No. 07909-30241)
journal at right angle {Figure 70-90-190]. {Figure 70-90-191] on the center of the crank pin.
Rotate the crankshaft on the V block and get the Install the connecting rod cap and tighten the connecting
misalignment (half of the measurement). rod screws to the specified torque, and remove the cap
again.
If the misalignment exceeds the allowable limit, replace
the crankshaft. Measure the amount of the flattening with the scale, and
Crankshaft Allowable limit 0.02 mm
get the oil clearance.
alignment 0.00079 in.
If the oil clearance exceeds the allowable limit, replace
the crank pin bearing.
If the same size bearing is useless because of the crank

pin wear, replace it with an undersize one referring to the
table and figure.
NOTE: Never insert the plastigage into the crank pin

oil hole. Be sure not to move the crankshaft
while the connecting rod screws are
tightened.
Crank pin 0.0. Factory spec. 52.977 to 52.990 mm
2.0857 to 2.0862 in.
Oil clearance Factory spec. 0.018 to 0.051 mm

between crank 0.0007 to 0.0020 in.
pin and crank
pin bearing
0.0079 in.
T300 Bobcat Loader

Oil Clearance Between Crankpin And Crankpin

Bearing (Cont'd)
Figure 70-90-192
P-37146
Undersize dimensions of crank pin.

Undersize 0.2mm O.4mm
P-37147 0.008 in. 0.016 in.
Dimension A 2.8 to 3.2 mm radius 2.8 to 3.2 mm radius
0.1102100.1260 in. 0.1102 to 0.1260 in.
NOTE: STD size crank pin bearing for V3300. To radius ; radius
replace it with a specific STD service part,
Dimension B 1 .0 to 1.5 mm radius 1.0 to 1.5 mm radius
make sure the crank pin bearing has the same 0.0394 to 0.0591 in.
0.0394 to 0.0591 in.
ID color as the connecting rod {Figure 70-90 radius radius
192].
Dimension C 52.777 to 52.790 mm 52.577 to 52.590 mm
ID I COf'lf'lecting rod Crank pin bearing 2.0778 to 2.0783 in. 2.0700 to 2.0705 in.
Color
Large-end in. dia. Class Part Center wall thick (0.8-S)
code The crank pin must be fine-finished to higher than
Slue 56.01 to 56.02 mm L
I 1C02Q 1 .496 to 1.501 mm
Yellow
or No
Color
r 2.2051 to 2.2055 in.
56.00 to 56.01 mm
2.2047 to 2.2051 In.
S
22311
1C020
22331
0.0589 to 0.0591 in.
1.491 to 1.496 mm
0.0587 to 0.0589 in.
Undersize crank pin bearing.
Undersize Bearing Code Number Marking

0.2 mm Crank pin bearing 1C020-22960 020 US
0.008 in. 02
O.4mm Crank pin bearing 1C020-22970 040 US
0.016 in. 04
T300 Bobcat Loader

Oil Clearance Between Crankshaft Journal And

Crankshaft Bearing
Figure 70-90-194
P·37269
Undersize dimensions of crank pin [Figure 70-90-195].
Undersize 0.2mm OAmm

P-37149
0.008 in. 0.016 in.
Dimension A 2.8 to 3.2 mm radius 2.8 to 3.2 mm radius
Clean the crankshaft journal and crankshaft bearing. 0.1102 to 0.1260 in. 0.1102 to 0.1260 in.
radius radius !
Put a strip of press gauge (Code No.: 07909-30241) on Dimension B 1.0 to 1.5 mm radius 1.0 to 1 .5 mm radius
0.0394 to 0.0591 in. 0.0394 to 0.0591 in.
the center of the journal [Figure 70-90-194].
I radius radius
Dimension C I 74.777 to 74.790 mm 74.577 to 74.590 mm
NOTE: Never insert the press gauge into the oil hole
I 2.9440 to 2.9445 in. 2.9361 to 2.9366 in.
of the journal.
(0.8-S)
The crank pin must be fine-finished to higher than
Install the main bearing case and tighten the screws to
the specified torque, and remove the cases again.
Measure the amount of the flattening with the scale and

get the oil clearance.

crankshaft bearing.
Crank pin O.D. Factory spec. 74.977 to 74.990 mm
2.9518 to 2.9548 in.
Oil clearance l Factory spec. 0.018 to 0.062 mm

between
I 0.0007 to 0.0020 in.
crankshaft
journal and
I Allowable limit 0.20 mm
0.0079 in.
crankshaft
bearing
Undersize crank pin bearing.

I Undersize Bearing Code Number Marking
10.2mm Crankshaft 1C020-2391 0 020 US
, 0.008 in. bearing 02
0.4mm Crankshaft 1C020-22920 040 US
I 0.016 in. bearing 04
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Cylinder Bore 1.0.
Replacing Crankshaft Sleeve Figure 70-90-197
Figure 70-90-196
P-37169
P-37148
Figure 70-90-198
Remove the used crankshaft sleeve (Item 1) [Figure 70

90-196] using a special-use puller set (Code No.: 07916
09032). A
Set the sleeve guide (Item 4) to the crankshaft (Item 2)
e:B
[Figure 70-90-196].
B
Heat a new sleeve to a temperature between 150 and
200°C (302 and 392°F), and fix the sleeve to the
crankshaft.
c
'-
Press fit the sleeve using the auxiliary socket for pushing
(Item 3) [Figure 70-90-196].
- f-
I P-37163
NOTE: Mount the sleeve with its largely chamfered
surface facing outward.
Measure the six points with a cylinder gauge to find out
the maximum wear [Figure 70-90-197]. Generally,
position (1) in the (a, b) direction (at about 20 mm (0.79
in.) from the top) shows the maximum wear [Figure 70
90-198]. Since position (3) at the lower part of the bore
will show the minimum wear, find these difference. (See
Page S-13.)
Cylinder bore Factory spec. 98.000 to 98.022 mm
1.0. 3.8582 to 3.8591 in.
3.8642 in.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Engine Oil Pressure
Correcting Cylinder (Oversize +0.5 mm) Figure 70-90-200
Figure 70-90-199
I ,
I I n
I
I
••
I
•I
(1)
·,• ,...
; ... JIIr.,
, I
I
. (2) ,
I
I
~ I
I , ,...
I
I
•I
I
I
•I
,
I ••
,, r P·37150
I
,
I
'-'
I
'-- r--
I P-37164
Remove the oil switch and set a pressure tester (Code
No. 07916-32031) [Figure 70-90-200].
When the cylinder is worn beyond the allowable limit,
bore and hone it to the specified dimension [Figure 70 Start the engine. After warming up, measure the oil
90-199). pressure of both idling and rated speeds.
Cylinder I.D, (2) ! Oversize i 98.500 to 98,522 mm
I (+ 0.5 mm) Spec. 3.8780 to 3.8788 in. If the oil pressure is less than the allowable limit, check
Maximum wear I Allowable limit 98.65 mm the following:
I 3.8839 in.
. Finishing Hone to 1.2 to 2.0 I-tR max.
Engine oil insufficient
-- Oil pump defective
(0.000047 to 0.0079 in.R max. Oil strainer clogged
Oil filter cartridge
Oil gallery clogged
Replace the piston and piston rings with oversize (0.5 Excessive oil clearance of bearing
mm) ones. Foreign matter in the relief valve
I Part Name Part Code Marking I After checking the engine oil pressure, tighten the engine
-----4------~
Piston 1C050·21910 05 OS I oil pressure switch to the specified torque.
I Piston Ring Assembly 1C020·21 090 05 OS
I At idle speed I Allowable limit 49 kPa
0.5 kgf/cm2
7 PSI
NOTE: When the oversize cylinder is worn beyond

the allowable limit, replace the cylinder block
with a new one.
At rated speed I Factory spec. 1196 to 392 kPa
: 2.0 to 4.0 kgf/cm2
i 28 to 56 PSI
I
Allowable limit 147.1 kPa

1.5 kgflcm'
21.3 PSI
I
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) If the clearance exceeds the factory specifications,
replace the oil pump rotor assembly.
Rotor Lobe Clearance
Clearance between Factory spec. I 0.100 to 0.184 mm
outer rotor and pump 0.0039 to 0.0072 in.
Figure 70-90-201
body 0.3mm
Allowable limit i
I 0.0118 in.
Clearance Between Rotor And Cover
Figure 70-90-203
Measure the clearance between lobes of the inner rotor

and the outer rotor with a feeler gauge [Figure 70-90
201].
If the clearance exceeds the factory specifications,

replace the oil pump rotor assembly.
Clearance Factory spec. 0.04 to 0.16 mm Put a strip of plastigage (Code No. 07909-30241) onto
between inner I. 0.0016 to 0.0063 in. the rotor face with grease [Figure 70-90-2031.
rotor and outer
rotor
I i Install the cover and tighten the screws with the specified
torque.
Clearance Between Outer Rotor And Pump Body Remove the cover carefully, and measure the amount of
the flattening with the scale and get the clearance.
Figure 70-90-202
If the clearance exceeds the allowable limit, replace oil
pump rotor assembly and the cover.
Clearance Factory spec. 0.025 to 0.075 mm
between rotor 0.0010 to 0.0030 in.
and cover
0.0089 in.
Tightening Oil pump cover 7.9 to 9.3 Nm

torque I: screw 0.80 to 0.95 kgf·m
5.8 to 6.9 ft-Ibs.
P·37218
Measure the clearance between the outer rotor and the

pump body with a feeler gauge [Figure 70-90-202].
T300 Bobcat Loader

RECONDITIONING "rHE ENGINE (CONT'O) Hold the string to suspend the thermostat in the water.
When the water temperature rises, the thermostat valve
Relief Valve will open, allowing it to fall down from the string.
Figure 70-9()"204 Continue heating the water and read the temperature
when the valve has risen by about 8 mm (0.315 in.).
If the measurement is not acceptable, replace the

thermostat.
Thermostat's valve I Factory spec. 74.5 to 78Se

opening temperature 166.1 to 173.3°F
Temperature at which Factory spec. 90 0 e
thermostat completely 194°F
opens I
~-(4)
Radiator Water Leakage
~ (1)
(1 )
Figure 70-90-206
3EEABAC1 P107A
Remove the bolt (Item 1) [Figure 7()"90-204].
Remove the relief valve (Item 2), the spring (Item 3) and
the packing (Item 4) [Figure 70-90-204].
I Tightening Relief valve 68.6 to 78.4 Nm
, torque , 7.0 to 8.0 kgf·m
I 50.6 to 57.9 ft.-Ibs.
Thermostat Valve Opening Temperature
Figure 7()"9()"205
P-37171
Pour a specified amount of water into the radiator.
Set a radiator tester [Figure 7()"9()"206]. Increase water

pressure to the specified pressure of 137 kPa (1.4 kgf/
cm2 , 20 PSI).
Check the radiator for water leaks.
When water leakage is excessive, replace the radiator. If

water leakage is caused by a small pinhole, correct the
radiator with radiator cement.
P·37172
Push down the thermostat valve and insert a string

between the valve and the valve seat.
Place the thermostat and a thermometer in a container

with water and gradually heat the water [Figure 7()"9()"
205].
T300 Bobcat Loader

Radiator Cap Air Leakage
Figure 7()"9()"207
(3)
(4)
P-37152
Remove the thermostat cover mounting screws, and

P-37170 remove the thermostat cover (Item 1) [Figure 7()"9()"
208].
Set a radiator tester on the radiator cap [Figure 7()"9()" Remove the thermostat assembly (Item 3) [Figure 7()"
207]. 9()"208].
Apply the specified pressure of 88 kPa (0.9 kgf/cm2 13 Apply a liquid gasket (Three Bond 1215 or equivalent)
PSI). only at the thermostat cover side of the gasket (Item 2)
[Figure 70-90-208].
Check if the pressure drop to less than 59 kPa (0.6 kgf!
cm 2, 9 PSI) in 10 seconds. Attach the thermostat (Item 3) with its hole (Item 4)
[Figure 7()"9()"209] facing toward the air suction side.
If the pressure is less than the factory specification,
replace it.
Thermostat Assembly
Figure 7()"9()"208
P-37151
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Intake Air Heater
Intake Air Heater Figure 70-90-212
Figure 70-90-210
Disconnect the electrical wire from the intake heater lead

(Item 1) [Figure 70-90-212]
Disconnect the electrical wire (Item 1) [Figure 70-90
210] from the air intake heater. Remove the four mount bolts (Item 2) [Figure 70-90-212]
from the intake air heater housing.
Figure 70-90-211
Nm) torque.
Figure 70-90-213
Measure the resistance between + terminal (Item 1) and

intake air heater body (Item 2) [Figure 70-90-211].
If the resistance is open, the intake air heater is faulty.

NOTE: When installing the intake air heater in the
Intake air heater Factory spec. Approx. 0.3 Ohms.
I resistance I (At cold occasion)
housing, install the intake air heater so the
heater lines (Item 1) [Figure 70-90-213] are
vertical, to prevent a short-circuit in the
system.
T300 Bobcat Loader

RECONDITIONING THE ENGINE (CONT'D) Oil Pipe
Air Cleaner, Intake Pipe, Inlet Pipe And Muffler Figure 70-90-215
NOTE: When detaching and attaching the

turbocharger assembly, be very careful not to
allow dust, dirt and other foreign matter in the
oil pipes.
When the turbocharger assembly has been
replace, pour fresh engine oil through the oil
supply port of the turbocharger.
Before starting the engine, make sure that air
cleaner is in position.
Figure 70-90-214
Remove the joint bolt (Item 1) and take off the pipe 1
(Item 2) [Figure 70-90-215].
Remove the bolts (Item 3) and release the clamp (Item 4)

[Figure 70-90-215].
Remove the oil pipe 2 (Item 5) [Figure 70-90-215].
Before installation pour fresh engine oil through the oil

P-37245 supply port of the turbocharger.
Replace the gasket with new one.

Remove the intake pipe.
Be careful not to allow dust, dirt and other foreign matters

Remove the inlet pipe (Item 1) [Figure 70-90-214].
in the oil pipes.
Remove the muffler.

NOTE: Tape or plug all openings to prevent foreign
matters from damaging the oil cavities in the
Replace the gaskets with new one.
turbocharger.
T300 Bobcat Loader

Turbocharger
Figure 70-90-216
P-37246
Remove the bolt (Item 1) [Figure 70-90-216].
Take off the turbocharger assembly (Item 3) [Figure 70

90-216].
Replace the gasket with new one.
T300 Bobcat Loader

HEATING, VENTILATION, AIR CONDITIONING
AIR CONDITIONING SERVICE ............ , , ......... 80-90-1
Chart ........................................ , 80-90-1
AIR CONDITIONING SYSTEM FLOW ........ , ....... ',,80-10-2
Chart ........ , ..... , ............. , ..... , . , .. , . 80-10-3
Principals ............ , ......... , ............... 80-10-2
BASIC TROUBLESHOOTING ......... , ... '• .......... 80-50-1
Checking The Electrical System .................... 80-50-3
Cleaning The AlC Evaporator Coil & Heater Coil ....... 80-50-2
Compressor Drive Belt Inspection ................... 80-50-2
Engine Coolant By-Passing The Heater Valve ........ 80-50-11
Heater Valve Not Opening Or Closing ............... 80-50-12
Poor AlC Performance ............................ 80-50-1
BLOWER FAN .................................... 80-210-1
Disassembly And Assembly .................. , , . , , 80-210-2
Removal And Installation, , , .. , ................... 80-210-1
Wire Connector Removal and Installation ............ 80-210-4
COMPONENTS.................................... 80-20-1
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-20-1
COMPRESSOR .................................. 80-110-1
Compressor Clutch Disassembly, ....... , . , . . . . . . . . 80-110-2
Removal And Installation ......................... 80-110-1
CONDENSER .................................... 80-120-1
Removal And Installation ................... , ..... 80-120-1

HVAC
EVAPORATOR ................................... 80-190-1

Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . . . 80-190-1
EVAPORATOR/HEATER UNIT ....................... 80-160-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . 80-160-2
Removal And Installation ......... , ............... 80-160-1
EXPANSION VALVE ............................... 80-180-1
GENERAL AIR CONDITIONING SERVICE GUIDELINES ... 80-60-1

Compressor Oil ................................. 80-60-1
Compressor Oil Check ............................ 80-60-2
Component Replacement And Refrigeration Leaks ...... 80-60-3
T300 Bobcat Loader

HEATING, VENTILATION, AIR CONDITIONING (CONT'D)
HEATER COIL ................................... 80-200-1
Removal And Installation With AlC ................. 80-200-1
Removal And Installation Without AlC . .............. 80-200-2
HEATER VALVE .................................. 80-220-1
Disassembly And Assembly ....................... 80-220-2
Removal and Installation ......................... 80-220-1
PRESSURE RELIEF VALVE ......................... 80-140-1
PRESSURE SWITCH .............................. 80-150-1
RECEIVER/DRIER ................................ 80-130-1
REGULAR MAINTENANCE .................. , ....... 80-40-1
Cleaning The Condenser .......................... 80-40-3
Compressor Drive Belt Inspection ................... 80-40-2
Filter Elements Removal And Installation ............. 80-40-1
SAFETY ......................................... 80-30-1
Sqfety Equipment. ............................... 80-30-1
SYSTEM CHARGING AND RECLAMATION ............ 80-100-1

Charging Procedure ............................. 80-100-4
Charging Procedure With A Manifold Gauge Set ...... 80-100-3
Reclamation Procedure .......................... 80-100-1
SYSTEM TROUBLESHOOTING CHART ................ 80-70-1
Gauge Pressure Related Troubleshooting ............. 80-70-2
Troubleshooting Tree ............................. 80-70-4
TEMPERATURE/PRESSURE ......................... 80-80-1
Chart ......................................... 80-80-1
THERMOSTAT ................................... 80-170-1

T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

AIR CONDITIONING SYSTEM FLOW
Principals
In an air conditioning system the refrigerant is circulated under pressure through five major components in a closed circuit.
At these five points in the system the refrigerant goes through pressure and temperature changes.
The compressor (Item 1) (See Chart on Page 80-10-3.) takes in heated, low pressure refrigerant gas through the suction
valve (low pressure side) and as the name indicates, pressurizes the heated refrigerant and forces it through the discharge
valve (high pressure side) on the condenser (Item 2) (See Chart on Page 80-10-3.)
Ambient air passing through the condenser removes the heat from refrigerant resulting in physical state change in the
refrigerant from a gas to a liquid.
The liquid refrigerant moves on to the receiver/drier (Item 3) (See Chart on Page 80-10-3.) where impurities such as
moisture and dirt are filtered out. The receiver/drier also serves as the storage tank for the liquid refrigerant. The liquid
refrigerant (still under high pressure) flows to the expansion valve (Item 4) (See Chart on Page 80-10-3.)
The expansion valve meters the amount of refrigerant into the evaporator coil (Item 5) (See Chart on Page 80-10-3.) As
the refrigerant passes through the expansion valve, it again changes its physical state. It becomes a low temperature, low
pressure liquid and saturated vapor. The low pressure liquid immediately starts to boil and vaporize as it enters the
evaporator. The hot humid air of the machine's cab is drawn through or blown into the evaporator by the evaporator fan
(Item 6) (See Chart on Page 80-10-3.) Since the refrigerant is colder than the air, it absorbs the heat from the air and
produces cooled air, which is pushed into the cab by the fan. The moisture in the air condenses on the evaporator coil and
drips into the drain pan, which directs the water out of the cab.
The refrigerant cycle is completed when the heated low pressure gas is again drawn into the compressor.
T300 Bobcat Loader

AIR CONDITIONING SYSTEM FLOW (CONT'D)
Chart
Thermostat
coldAir
O Evaporator
CD
Evaporator
o
Expansion Vlavem:a==~~jsp
0 0
¢~ ~ f¢
Blower CD
Q) Compressor
t
Pressure
IC~JI Fan
o o Receiver Drier
Dessicant
Status of R134a_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
High Pressure Gas Low Pressure Liquid
High Pressure Liquid

8·16691
T300 Bobcat Loader

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T300 Bobcat Loader

80·10-4 Service Manual
COMPONENTS Figure 80-20-3
Identification
Figure 80-20-1
Receiver/Drier: The receiver/drier (Item 1) [Figure 80-20

3] is the unit that receives the liquid refrigerant from the
condenser and removes moistu re and foreign matter
from the system. It also serves as a storage tank for the
Compressor: The compressor (Item 1) [Figure 80-20-1] extra liquid refrigerant until it is needed by the evaporator.
is the pump that circulates the refrigerant throughout the
system. It raises the pressure of the refrigerant for heat Figure 80-20-4
transfer through the condenser and evaporator.
NOTE: The AlC system (Compressor) is

recommended to be turned on for at least 5
minutes weekly throughout the year to
lubricate the internal components.
Figure 80-20-2
N-22206
Pressure Relief Valve: The pressure relief valve (Item 2)

[Figure 80-20-3] is located on the receiver drier
assembly. This small brass valve (Item 1) [Figure 80-20
4] is a safety feature that is designed to open and release
the NC charge if the pressure reaches 535 PSI.
Condenser: The condenser (Item 1) [Figure 80-20-2] is

the unit that receives the high pressure, high temperature
refrigerant vapor from the compressor and condenses it
into a high temperature liquid.
T300 Bobcat Loader

COMPONENTS (CONT'O) Figure 80-20-7
Identification (Cont'd)
Evaporator Coil: The evaporator coil (Item 1) [Figure 80

20-7] cools and dehumidifies the air before it enters the
cab.
Heater/Evaporator Unit: The heater/evaporator unit (Item Thermostat: The thermostat (Item 2) [Figure 80-20-7]
1) [Figure 80-20-5] is located behind the loader cab. The controls the temperature of the evaporator coil.
unit delivers the cold air for the NC and warm air for heat
into the cab. The unit contains the blower, heat & NC Heater Coil: The heater coil (Item 3) [Figure 80-20-7]
coils, thermostat and expansion valve. supplies the warm air into the cab by passing air through
the coil.
Figure 80-20-6
Figure 80-20-8
Expansion Valve: The expansion valve (Item 1) [Figure

80-20-6] controls the amount of refrigerant entering the Heater/Evaporator Blower: The blower (Item 1) [Figure
evaporator coil. 80-20-8] is used to push air through the heater and
evaporator coils and into the cab.
T300 Bobcat Loader

COMPONENTS (CONT'D) Figure 80-20-10
Identification (Cont'd)
Figure 80-20-9
Heater Valve: The heater valve (Item 1) [Figure 80-20

10] is used to control the amount of engine coolant that
flows to the heater coil.
Control Panel: The panel (Item 1) [Figure 80-20-9] has Figure 80-20-11
three separate components.
Fan Switch: This is a four position rotary switch (Item

2) [Figure 80-20-9]. When the fan switch is in the off
position the Ale will not engage, but the heat valve
will operate, as it is controlled by the ignition power.
NC Switch: The rocker switch (Item 3) [Figure 80-20

9] will be illuminated when the Ale is engaged.
Potentiometer: The potentiometer (Item 4) [Figure

80-20-9] controls the Heat Valve from fully Off to fully
On. This can be used in conjunction with the Ale for
defrost of the windows and temperature control.
Pressure Switch: The pressure switch (Item 1) [Figure

80-20-11] will disengage the compressor clutch at high
pressure readings over 384 PSI. (2647 kPa) on the high
side, or at very low pressure of 28 PSI (193 kPa) or less
on the high side, which indicates loss of refrigerant.
T300 Bobcat Loader

BO-2D-3 Service Manual
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T300 Bobcat Loader

SAFETY Figure 80-30-2
Safety Equipment
Figure 80-30-1
R-134a inside a canister or in an Ale system is a liquid

P16398 under pressure. When it escapes or releases into the air,
ITS TEMPERATURE DROPS TO 21.6 F DEGREES
"INSTANTLY". If it spills on your skin or in your eyes you
In servicing Ale and heater systems you will be exposed should flood the area with cool water and SEEK
to high pressures, temperatures and several chemical MEDICAL ATTENTION FAST! It is a good idea to wear
hazards. Moving belts and pulleys are normal shop gloves [Figure 80-30-2] to prevent frost bite if you should
hazards. get refrigerant on your hands.
In addition to exercising caution in your work, DO WEAR

SAFETY GLASSES OR A FACE SHIELD [Figure 80
30-1] when you are using R-134a or a leak detector,
adjusting service valves or the manifold gage set
connectors. Safety glasses or a transparent face shield
are practical safety items and one or the other is
absolutely required.
T300 Bobcat Loader

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T300 Bobcat Loader

REGULAR MAINTENANCE Figure 80-40-3
Filter Elements Removal And Installation
Figure 80-40-1
Remove the filter (Item 1) [Figure 80-40-3] from the

cover.
The fresh air filter must be cleaned sometimes as often

Remove the two retainer knobs (Item 1) [Figure 80-40-1] as twice a day, depending on the operating environment.
from the fresh air filter cover at the rear of the loader cab. The filter can be cleaned by removing and shaking it A
small amount of air pressure can be used to clean the
Figure 80-40-2 filter. However the fresh air filter should be changed at
least 2-4 times per year in normal conditions. In
extremely dusty conditions the fresh air filter may need to
be changed weekly.
Figure 80-40-4
Remove the filter cover and filter (Item 1) [Figure 80-40

2] from the loader.
Remove the two retaining knobs (Item 1) [Figure 80-40

4] from the recirculating air filter cover, at the back of the
cab.
Remove the retaining cover (Item 2) [Figure 80-40-41

from the loader cab.
T300 Bobcat Loader

REGULAR MAINTENANCE (CONT'D) Compressor Drive Belt Inspection
Filter Elements Removal And Installation (Cont'd) Figure 80-40-7
Figure 80-40-5
It is a good rule to regularly inspect (weekly) the
compressor drive belt for tension and wear.
Remove the recirculating air filter (Item 1) [Figure 80-40

5] from the rear of the cab. Open the rear door (Item 1) [Figure 80-40-7].
The recirculating air filter [Figure 80-40-6] may be At the lower right side of the engine, check the tension on
cleaned using low air pressure. the compressor belt (Item 1) [Figure 80-40-8].
T300 Bobcat Loader

REGULAR MAINTENANCE (CONT'O) Figure 80-40-11
Cleaning The Condenser
Figure 80-40-9
Rotate the condenser (Item 1) [Figure 80-40-11] up

against the right side lift arm.
Slide the hydraulic cooler (Item 2) [Figure 80-40-11]

Open the rear door. toward the rear of the loader.
Remove the grill on the loader. (See Contents Page 50 Figure 80·40·12
01.)
Check the condenser (Item 1) [Figure 80-40-9] for mud

or dirt.
Remove the two retainer clips (Item 2) [Figure 80-40-9].
Figure 80-40-10
With water, or air, the radiator (Item 1) the oil cooler (Item
2) and the condenser (Item 3) [Figure 80-40-12] can be
cleaned.
Lift the condenser, and slide it toward the rear of the

loader until the mounting tabs (Item 1) [Figure 80-40-10]
clear the frame of the loader.
T300 Bobcat Loader

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T300 Bobcat Loader

BASIC TROUBLESHOOTING Check the belt tension on the NC compressor. (See
Compressor Drive Belt Inspection on Page 80-50-2.)
Poor AlC Performance
Check the NC condenser for dirt or mud and clean if
Start the loader, lock the park brake, and engage the NC necessary. (See Contents Page 80-01.)
system with the blower fan on High. Run the loader at full
throttle for approximately 15 minutes, with the loader cab Check the NC evaporator coil for dirt or mud and clean if
door closed. necessary. (See Cleaning The NC Evaporator Coil &
Heater Coil on Page 80-50-2.)
Figure 80~50~1
Check the engine coolant to see if it is by-passing the
heater valve. (See Engine Coolant By-Passing The
Heater Valve on Page 80-50-11.)
Figure 80~50-2
Check the temperature at the louvers (Item 1) [Figure

80-50-1] with a thermometer [Figure 80-50-2].
The louver temperature should be between 45-53° F.

(2,2-11,6° C) depending on the amount of humidity in the
air and ambient temperature.
If louver temperature is too high. (See Contents, Page

80-01.)
Check the blower for proper operation, or noise, and

replace if necessary. (See Contents, Page 80-01.)
T300 Bobcat Loader

BASIC TROUBLESHOOTING (CONT'D) Compressor Drive Belt Inspection
Cleaning The AlC Evaporator Coil & Heater Coil It is good rule to regularly inspect (weekly) the
compressor drive belt for tension and wear.

Figure 80-50-5
Figure SO-50-3
Remove the right side access cover (Item 1) [Figure 80

50-5].
Open the rear door.

At the rear of the cab, remove the six mounting bolts
(Item 1) [Figure SO-50-3] from the access cover on the
evaporator/heater unit.
Remove the access cover from the loader.
Figure S0-50-4
With air or water clean the heater coil (Item 1) and the
evaporator coil (Item 2) [Figure SO-50-4].
T300 Bobcat Loader

BASIC TROUBLESHOOTING (CONT'D) Checking The Electrical System
Compressor Drive Belt Inspection (Cont'd) Check to see if the compressor clutch is engaging.
Figure 80-50-6 With an operator in the loader seat and the cab door
open, tum the loader key switch to RUN (Standard Panel)
OR press the RUN/ENTER Button (Deluxe Panel),
without starting the loader.
Figure 80-50-8
Figure 80-50-7
Push the AlC switch (Item 1) to the ON position. Turn the

blower switch (Item 2) [Figure 80-50-8] to the first ON
position.
The compressor clutch should make a click sound, which

indicates the clutch is engaging.
Figure 80-50-9
Check the tension on the compressor belt (Item 1)

[Figure 80-50-6] & [Figure 80-50-7].
The belt tension should be set by measuring the belt

deflection, which should be 0.16 in. (4 mm) with a
deflection load of 3.5-4 Ibs (1,6-1,8 kg) force.
If the compressor clutch does not engage, check the

loader fuse (Item 1) [Figure 80-50-9] located on the
control panel in the loader cab.
Replace the fuse if burned out.
T300 Bobcat Loader

BASIC TROUBLESHOOTING (CONT'D) Figure 80-50-12
Checking The Electrical System (Cont'd)
Figure 80-50-10
•
•
With a multimeter, check the resistance to the
compressor clutch (Item 1) [Figure 80-50-12].
If there is no resistance value, replace the compressor

Remove the right side access cover (Item 1) [Figure 80 clutch. (See Contents Page 80-01.)
50-10].
Figure 80-50-13
Figure 80-50-11
•
•
With a multi meter, check the voltage to the compressor
Disconnect the loader harness (Item 1) [Figure 80-50 clutch at the loader harness (Item 1) [Figure 80-50-13].
11] from the compressor clutch wire.
The voltage reading should be around 12 volts.
If there is no power at the clutch, check the wiring

harness for broken wires.
If there is power at the clutch, reconnect the wiring

harness to the compressor clutch.
T300 Bobcat Loader

Figure 80-50-14
If there is voltage at the harness, check the resistance at

.the pressure switch (Item 1) [Figure 80-50-16].
If there is no resistance value, check for low refrigerant

Disconnect the loader harness (Item 1) from the pressure level. (See Contents Page 80-01.)
switch (Item 2) [Figure 80-50-14].
If a resistance value is seen, the pressure switch is good.
Figure 80-50-15
Reconnect the loader harness to the pressure switch.
Figure 80-50-17
Using a multi meter check the loader wiring harness (Item

1) [Figure 80-50-15] for voltage.
The voltage should be around 12 volts. Disconnect the thermostat wIring connector (Item
[Figure 80-50-17] from the loader wiring harness.
If there is no voltage at the wiring harness, check the
T300 Bobcat Loader

Disconnect the blower wiring connector (Item 1) [Figure

80-50-20] from the loader wiring harness.
Figure 80-50-21
Check the loader harness (Item 1) [Figure 80-50-18] for
voltage. The voltage should be 12 volts.

Figure 80-50-19

voltage. The voltage should be 12 volts.

If there is voltage at the wIring harness, check the

thermostat (Item 1) [Figure 80-50-19] for resistance.
The resistance value of the thermostat should be 10

Ohms at 68 0 F (20 0 C).
If there is no resistance value, replace the thermostat.

If there is a resistance value, check the blower.
T300 Bobcat Loader

Remove the control panel and wiring hamess from the

cab [Figure 80-50-24].
Figure 80-50-25
If there is voltage at the wifing harness, check the
resistance to the blower at the blower wiring connector
(Item 1) [Figure 80-50-22].
If there is no resistance value replace the blower. (See

If there is a resistance value check the climate controls at

the control panel inside the loader cab.
Figure 80-50-23
Disconnect the loader wiring harness (Item 1) [Figure

80-50-25] from the blower switch.
Check the loader harness for voltage. The voltage should

be 12 volts.


from the cab control panel.
T300 Bobcat Loader

BASIC TROUBLESHOOTING (CONT'O) Figure 80-50-27
Checking The Electrical System (Cant'd)
At the loader cab, disconnect the loader harness (Item 1)

[Figure 80-50-27) from the AlC switch.
Check the harness for voltage. The voltage should be 12

If there is voltage at the wiring harness, check the blower volts.
switch [Figure 80-50-26] for resistance.
With the switch in the OFF position, there should be zero harness for broken wires.
resistance between all terminals.
With the switch in the 1 position, there should be

resistance between C terminal and the B terminal. And
also between the C terminal and the L terminal frame
[Figure 80-50-26].

also between the C terminal and the M terminal frame
[Figure 80-50-26].

also between the C terminal and the H terminal frame
[Figure 80-50-26].
If any of the above resistance tests fail, replace the

blower switch.
If the above resistance tests are good, check the AlC

switch.
T300 Bobcat Loader

Figure 80-50-28
At the loader cab, disconnect the loader harness (Item 1)

N-22289 [Figure 80-50-29] from the potentiometer.
If there is voltage at the wiring harness, check the AlC

switch [Figure 80-50-28] for resistance.
With the switch in the OFF position there should be no

resistance between any of the three terminals on the AlC
switch.
With the switch in the ON position there should be

resistance between terminal (Item 1) and terminal (Item
2) [Figure 80-50-28].
If no resistance value is found, replace the AlC switch.
If a resistance value is found, check the potentiometer.
The potentiometer will effect the AlC system and also

effect the operation of the heater.
If heater valve does not open, or close, or the AlC does voltage. The voltage should be 12 volts.
not work, check the potentiometer.
T300 Bobcat loader

Figure 80-50-31
N-22175
To check the resistance of the white wire, turn the

N-22290 potentiometer control (Item 1) [Figure 80-50-33] to the
full A1C position.
If there is voltage at the wiring harness, check the Figure 80-50-34

potentiometer [Figure 80-50-31] for resistance.
The resistance should be 10K Ohms between wire pin A

and wire pin C frame [Figure 80-50-31].
If no resistance is found replace the potentiometer.
Figure 80-50-32 A
The resistance between the wire terminal A and wire

terminal B frame [Figure 80-50-34] should be around
49KOhms.
Check the resistance between the wire terminal C and

wire terminal B frame [Figure 80-50-34] should be
around 39K Ohms.
The white wire B, (Item 1) [Figure 80-50-32], on the

potentiometer, is a resister wire.
T300 Bobcat Loader

BASIC TROUBLESHOOTING (CONT'D) Engine Coolant By-Passing The Heater Valve
Checking The Electrical System (Cont'd) Raise the lift arms and install an approved lift arm support
device. (See Contenets, Page 10-01.)
Figure 80-50-35
Figure 80-50-37
N-22175
To check the resistance of the white wire, turn the

potentiometer control (Item 1) [Figure 80-50-35] to the Push the NC switch (Item 1) to the OFF position, turn the
full Heater position. blower switch (Item 2) to position 1, then turn the
temperature control (Item 3) [Figure 80-50-37] to the
Figure 80-50-36 High NC position, with the loader ignition switch OFF.
A
Start the loader and run at high idle, for ten minutes.
Figure 80-50-38
N-22290
Check the resistance between the wire terminal A and

around 39K Ohms.
Check the resistance between the wire terminal C and

around 49K Ohms.
If the resistance is not found replace the potentiometer.

Check the heater hose (Item 1) [Figure 80-50-38] for
temperature.
If the hose is hot, the heater valve is leaking by, and

needs to be replace.
T300 Bobcat Loader

Heater Valve Not Opening Or Closing
device. (See Contents Page 10-01 .)
Figure 80-50-39
Place the remote start tool on the left fender of the loader,
so the heater valve can be clearly seen. Watch the valve
shaft (Item 1) [Figure 80-50-40], as the key of the remote
start is turned to the ON position without starting the
loader. The heater valve should rotate. Place a mark on
the loader shaft.
Push the AlC switch (Item 1) to the OFF position, turn the Turn the remote start key to the OFF position and remove
blower switch (Item 2) to position 1 and turn the the remote start tool from fender.
temperature control (Item 3) [Figure 80-50-39] to the
High AlC position, with the loader ignition switch OFF. Lower operator cab.
Raise the operator cab. (See Contents Page 10-01.) Turn the temperature control (Item 3) [Figure 80-50-39]
to the High Heater position, with the loader ignition switch "--~.
Connect the remote start tool to the loader. (See OFF.
Raise the operator cab.
Place the remote start tool on the left fender of the loader,
so the heater valve can be clearly seen. Watch the valve
shaft (Item 1) [Figure 80-50-40], as the key of the remote
start is turned to the ON position without starting the
loader. The heater valve should rotate.
If it does not rotate, check the potentiometer for proper

function. (See Checking The Electrical System on Page
80-50-3.)
Replace the heater valve. (See Contents Page 80-01.)
T300 Bobcat Loader

GENERAL AIR CONDITIONING SERVICE Whenever the refrigerant has leaked from the system.
GUIDELINES
Whenever the refrigerant is suddenly released from the
Compressor Oil cooling cycle.
Figure 80-60-1 Whenever any oil-related problems occur in the cooling

cycle.
When one of the components (the evaporator, condenser

or receiver-drier) is replaced, one ounce of oil should be
added for each component replaced.
If the Ale compressor is changed, no oil should be added

to the system, because the compressor comes factory
filled with oil.
NOTE: Only PAG oil should be used, and never mix

R·12 and R-134a Oils.
i N-22243
The compressor (Item 1) [Figure 80-60-1] is factory filled

with 150-170 cc's of PAG oil (Poly Alkelene Glycol).
Unlike engine oil, it is not necessary to frequently check

or change the compressor oil.
It is necessary to check, replenish or replace the

compressor oil in the following cases:
When ever the evaporator, condenser or receiver-drier is

replaced.
T300 Bobcat Loader

GENERAL AIR CONDITIONING SERVICE Figure 80-60-3
GUIDELINES (CONT'D)
Compressor Oil Check
The compressor oil should be checked as follows when

oil is being added to an in service loader.
There is a close affinity between oil and refrigerant.

During normal operation, part of the oil circulates with the
refrigerant in the system. Therefore, when checking the
amount of oil in the system or replacing any system
component, the compressor must be run in advance to
insure return of oil to the compressor.
If the amount of refrigerant in the system has decreased,

charge the system. (See Contents Page 80-01.)
Open the cab door and windows. Remove the oil drain plug (Item 1) [Figure 80-60-2] and
drain the oil through the connectors and the oil drain hole
Run the blower at maximum speed. [Figure 80-60-3].
Run the compressor for at least 20 minutes at 800-1200 Installation: Tighten the oil drain plug to 9.4-10.8 ft.-Ibs.
RPM. (13-15 Nm) torque.
Remove the compressor from the loader. (See Contents Figure 80-60-4
Page 80-01.)
Figure 80-60-2
N-22246
N-22245 NOTE: After draining the oil through the drain hole
and the connectors, extract the remaining oil
through the discharge-side connector by
rotating the drive pulley (Item 1) [Figure 80-60
4] several times by hand.
Measure the drained oil in a measuring cylinder.
Check the oil for contamination, dirt, metal shavings, or

varnish color, discard the oil if contaminated.
NOTE: If metal shavings are found in the compressor

oil, replace the complete compressor
assembly.
T300 Bobcat Loader

8Q...60-2 Service Manual
GENERAL AIR CONDITIONING SERVICE
GUIDELINES (CONT'D)
Compressor Oil Check (Cont'd)
Figure 80-60-5
N-22245
Add new compressor oil through the suction side
Installation: Add 150 -170 cc's of PAG oil.
NOTE: The suction port on the compressor is marked

with an S and is the larger port on the
compressor.
Component Replacement And Refrigeration Leaks
Figure 80-60-6
Whenever the AlC system is opened to the atmosphere

or there has been a leak in the system, the receiver/drier
(Item 1) [Figure 80-60-6] must be changed.
Never leave hose fittings, compressor fittings or

components uncapped while working on the AlC system.
T300 Bobcat Loader

8Q..60-3 Service Manual
o ca ®
T300 Bobcat Loader

SYSTEM TROUBLESHOOTING CHART
I Blower motor does not operate

! Possible Cause Inspection I Solution
! 1. Blown fuse. I Inspect the fuse/wiring. Replace fuse/repair wiring.
2. Broken wiring or bad Check the fan motor ground and connectors. Repair the wiring or connector.
connection.
~-- -
3. Fan motor malfunction. Check the lead wires form the motor with a circuit I Replace Motor.
I tester.
I.~C- : he_c_k_r. ,. e_sl=-' a-:::::ci_rc:-u_it_t~e~st~e~r.~~~~~~~~~~__~_·_I_R _e -'.Pp-l a-acC-e _FR-ae_-n-sl-s t-wo_rl't·-C-h_.______JI

4. Resistor malfunction.
5. Fan motor switch s_to_r..,..u-,Sing__
,,_:Check power into and out of the fan switch.
malfunction.
Blower motor operates normally, but air flow is insufficient
Possible Cause Inspection Solution
1. Evaporator inlet obstruction. Check evaporator for plugging. Remove obstruction and clean
evaporator fins with air or
water.
2. Air leak. I Check to make sure air hoses are properly hooked- I Repair of adjust.
. to Louvers, and air ducts. !
3. Defective thermo. switch Check thermostat using a circuit tester. I Replace thermostat.
(frozen evaporator).
4. Plugged cab filters Check cab filter condition. I Clean or replace filters.
.. -----
InsuffiCient cooling although air flow and compressor operation are normal
Possible Cause I Inspection Solution I
1 . System low on refrigerant. The high side pressure will be low and bubbles Repair any leaks and recharge
may be present in sight glass on receive drier. the refrigerant to the correct
level.
2. Excessive refrigerant. The high pressure side pressure will be high. Use refrigerant recovery
equipment to capture excess
refrigerant. Charge to the
I I . correct refngerant level. !
~-------~---------~----~------------~----~----~--~
The compressor does not operate at all, or operates improperly
Possible Cause I Inspection Solution
1. Loose drive belt. The belt is vibrating or oscillating. Adjust tension.
2. Internal compressor The compressor is locked up and the belt slips. Replace compressor.
malfunction. I
Magnetic clutch related
I !
I
3. Low battery voltage. I Clutch slips. Recharge the battery.
4. Faulty coil. I Clutch slips. i Replace the magnetic clutch.
5. Oil on the clutch surface. I Clutch slips. Replace or clean the clutch
surface.
-
6. Open oil. Clutch does not engage and there is no reading Replace clutch.
when a circuit tester is connected between the coil
I and terminals.
7. Broken wiring or poor I Clutch will not engage. Inspect the ground and Repair.
ground. I connections.
8. Wiring harness i Test the conductance of the pressure switch, Check operation.
components. I thermostat, Relay, etc.
T300 Bobcat Loader

SYSTEM TROUBLESHOOTING CHART (CONT'O)
Gauge Pressure Related Troubleshooting
Normal compressor suction (low side) and discharge (high side) pressure at ambient temperatures of 86-96 degrees F
(30-38 degrees C) and compressor speed of approximately 2000 RPM are:
High pressure side pressure: 210-265 PSI
Low pressure side pressure: 15-33 PSI
As a rule of thumb the high side pressure will be around eight times greater then the low side pressure.

Low pressure side The low pressure side pressure normally becomes too
Too high. high when the high pressure side pressure is too high. As
this is explained below, the following inspection is only
• used when the low pressure side is too high.
1. Expansion valve Frost is present on the suction hose. Replace expansion valve.
opens too far.
I
•
2. Dective compressor. The high and low pressure side gauge pressures Replace compressor.
equalize when the magnetic clutch is engaged.
• Low pressure side
Too low.
•
1. Low refrigerant i The high side pressure will be low and bubbles may be Repair any leaks and recharge
charge. present in sight glass on receive drier. the refrigerant to the correct
level.
~. Clogged or closed The expansion valve's inlet side is frosted. Moisture or Clean or replace the expansion
expansion valve. other Contaminants can be the cause. . Valve.
3. Restriction between Frost on the line between drier and expansion valve. A Flush system or replace hose.
drier and expansion Negative low pressure reading may be shown.
valve.
4. Thermostat The evaportator is frozen. Adjust themostat's
malfunction. temperature setting or probe
placement or replace
thermostat.
5. Restriction in Excessive frost on reciever drier. Replace reciever drier.
reciever drier. I
"
High pressure side

Too high.
1. Poor condenser Dirty or clogged condenser fins. Condenser fans not Clean fins. and/or repair the
performance. Operating. fan.
2. Excessive The high pressure side pressure will be high. Use refrigerant recovery
refrigerant. equipment to capture excess
refrigerant. Charge to the
correct refrigerant level.
3. Excessive oil charge. The high pressure side will be high. Evacuate system. Remove oil
from condenser and
compressor. Measure oil from
compressor and add correct oil
charge back into compressor.
Flush system with nitrogen.
Replace drier.
I 4. Air in system. Pressure is high on both high and low sides. Evacuate and recharge with
Refrigerant.
5. Restriction in drier, High pressure side will be high, and low pressure side Evacuate and flush system
condenser or high will be low. replacing defective parts.
pressure line.
T300 Bobcat Loader

SYSTEM TROUBLESHOOTING CHART (CONTO)
Gauge Pressure Related Troubleshooting (Cont'd)
-~.
I
~h pressure side Too I
low. I
1 . Low refirgerant charge.1 The high side pressure will be low and bubbles may be I Repair any leaks and
present in sight glass on receive drier. recharge the refrigerant to
I the correct level.

System pressures Equal I
1. Clutch not operating. See magnetic clutch related topics above. I

2. Compressor not I Equal high and low pressures. I Replace compressor.
LPumplng.
T300 Bobcat Loader

SYSTEM TROUBLESHOOTING CHART (CONT'D)
Troubleshooting Tree
Air Con~itioning
Air conditioner not cooling.

Clean the cab filter, air conditioner:
evaporator, radiator and the heater core.
Air conditioner Still not cooling.

now cooling. 1 Check compressor drive belt.
SystemOt(j
Belt defective. Belt OK.
Replace belt ! Check the refrigerant level.
Refrigerant
level low. Recharge
NC system
Blower does not Blower OK.

work. Refer to With the blower running, switch
blower section. the NC button ON. Does the NC
•switch light come ON.
No. Yes .
.Remove the NC switch harness and check
Disconnect connector C630 and check.
Ifor 12.0 Volts at pin C at the blower switch.
pin A, wire 3100 to ground for 12.0 Volts.
y .
12.0 Volts. o Volts. I
12.0 Volts. .1
Repair or replace the Disconnect the blower! Test continuity on the thermostat
switch. Check for continuity. not present. Repair
HVAC harness. harness, connector C630, pin A
between pin B and pin CI or replace the
HVAC harness. to pin B at temperatures of over
with the switch in the low, 56 degrees F (13.3 degrees C).
medium and high positions.
+
Continued 0[1 next page.
No continuity.
Continuity.
Replace the
Replace the
blower switch.
"'-HVAC harness/
T300 Bobcat loader

SYSTEM TROUBLESHOOTING CHART (CONT'O)
Troubleshooting Tree (Cont'd)
Air Conditioning
Continued on previous page.
Open. Continuity.
Replace the Reconnect connector C630 and then
~mostat~ disconnect connector C612. Check C612,
pin A, wire 7010 to ground for 12.0 Volts.
~- ~ ...
o Volts. 12.0 Volts.

Reconnect connector C612. Disconnect
I
Replace the
harness
connector C632. Check C632, pin A, wire
7010 to ground for 12.0 Volts. Jl
l
0Volts. 12.0 Volts.
Replace the
Check for continuity on the
harness evaporator pressure switch
connector, pin A to pin B.
Open.
Replace the
evaporator
,- - - - - -E Continuity.
Reconnect connector C632.
Disconnect connector C631.
.
Check connector C631, pin A, wire i

pressure switch.
! 7030 to ground for 12.0 Volts.
~.
o Volts.
12.0 Volts.
Repair or replace
Check resistance of the clutch
the harness. at connector C631. Resistance
should read 3.0-5.0 Ohms.
Correct resistance.
Open or 0 Ohms.
The NC circuit
Replace the NC
appears OK. Check
compressor clutch.
the heater circuit.
B-21491A
T300 Bobcat Loader

Blower
Blower is not running.
Check fuse 1 and fuse 11.
Fuse blown. Fuse is OK.

Replace fuse. With the loader key ON. Check
connector C617 for 12.0 Volts
between pins A and C and pins B
and C on cab harness side.
12.0 Volts. o Volts.

Replace power relay under cab. Replace harness.
Blower runs. Blower still does not run.

Relay was Check for 12.0 Volts at blower
defective. switch harness, wire 1000.
12.0 Volts not 12.0 Volts.

present. Repair or Check the blower switch for continuity
replace harness. between pin B and pin L on low, pin B
and pin M on medium and pin B and pin
H on high.
Continuity.
No continuity.
Reconnect the harness. Check for 12.0
Replace switch
Volts at connector C611, pin 3 on low,
pin 2 on medium and pin 1 on high.
o Volts. 12.0 Volts.

Repair or replace
Replace blower.
harness.
B-21492 ~"
T300 Bobcat Loader

Heater Valve
The loader will not heat or the'

air conditioning will not cool.
cE~
\ Refer t~. blower)
Yes.
Disconnect connector C613
~ and check pin A, wire 3200 I
for 12.0 volts to ground. .
o Volts. I 12.0 Volts.
Disconnect the blower switch.

Check resistance on the
Check for continuity between pin B

potentiometer at connector C613,
and pin C with the switch in low,

.pin A to pin B and pin B to pin C
medium and high positions.

•while varying the thermostat.
No continuity. Resistance varies.

Continuity. Resistance does
Replace the Reconnect connector C613.
Replace the not vary. Replace
blower switch. Disconnect connector C614 and
harness. the potentiometer.
check for 12.0 Volts from pin A.
'wire 1300 to pin C, wire 2130.
12.0 Volts.
Check for voltage from pin D,
o Volts.
Repair or replace
wire 7200 to pin C. wire 2130,
the harness.
•while varying the thermostat.
Voltage present.'
Repair or replace Replace the
the harness.
heater valve.
8-21493
T300 Bobcat Loader

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T300 Bobcat Loader

TEMPERATUR8PRESSURE
Chart
40 35.07
37.03
44 39.05
45 40.09
45.48
55 51.27
130
T300 Bobcat Loader

TEMPERATURE/PRESSURE (CONT'D)
Chart (Cont'd)
Evaporator
Pressures represent gas temperatures inside thecoil. not the coilsuriace. For an estimate of the temperature of the air
coming off the coil add 8-10 degrees F. to the temperature on the chart.
Condenser
Temperatures are not ambient temperatures but condensing temperatures. Add 40 degrees F. to the ambient temperature
to get the condensing temperature and then refer to the pressure chart to see appropriate pressure for ambient
temperature.
Example: Ambient Temperature=90 degrees F.
90 degrees F.
+40 degrees F.
130 degrees F. condenser temperature=200 psig
Conditions and pressures will vary from system to system. Check with MCC for system specifications.
T300 Bobcat Loader

AIR CONDITIONING SERVICE
Chart
Service Company/Phone Number:

Date:
Machine Model: Machine Dealer:
Machine Serial Number: Customer:
Machine Hours:
r-- I
Pre Service Conditions 15 Minutes 30 Minutes Notes
r-:-~~
Ambient Temperature: I i
Louver Temperature: I
- ..
Cab Temperature At Head Position: !
I
Temperature Into Condenser:
I ... _-_ ...
High Side Pressure I

Low Side Pressure I i
Ambient Humidity I
Observations: I
Explain Services Required:
Post Service Conditions I 15 Minutes 30 Minutes Notes

Ambient Temperature: I I
LLouver Temperature: i
I
Cab Temperature:
re Into Condenser:
High Side Pressure I
Low Side Pressure i
Ambient Humidity I
Observations:
T300 Bobcat Loader

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T300 Bobcat Loader

SYSTEM CHARGING AND RECLAMATION
Reclamation Procedure
A WARNING
Figure 80-100-1
In the event of a leakage, wear safety goggles.
Escaping r~frigerant can cause severe injuries to
eyes. In contact with a flame, R134a refrigerant gives
a toxic gas.
W-2371-0500
NOTE: This test is run with the loader engine OFF,

and the AlC switch in the OFF position.
Figure 80-100-3
N-23024
NOTE: Before reclaiming a refrigeration system, it is

recommended to identify the type of
refrigerant that is in the AlC system and if it is
pure enough to use. The tool MEL1592,
Refrigerant Identifier (Item 1) [Figure 80-100-1]
will determine, the kind of refrigerant and any
possible harmful or dangerous substances
that may be present in the system. Thus
preventing mixing of dangerous material with
your reclaimed R·134a in your reclaimer, and
further contamination to other AlC systems Connect the Refrigerant Identifier to the low pressure
that are reclaimed and charged from your hose [Figure 80-100-3].
MEL1581 Recovery/Recycling/Recharging
Machine. Connect the Refrigerant Identifier to its power source.
Figure 80-100-2 Follow the steps displayed 'On the refrigerant identifier
screen.
Allow two minutes for the refrigerant identifier to display

the type of refrigerant and air content. An alarm will
sound if potentially flammable hydrocarbons are present
and will also indicate on the visual display.
Disconnect the refrigerant identifier from the loader AlC.
If the refrigerant is dangerous or flammable, it must be

evacuated from the AlC system into a separate container
and properly and safely disposed of.
If R134a is found, evacuate the system.
Remove the protective cap (Item 1) [Figure 80-100-2]

from the low pressure hose.
T300 Bobcat Loader

SYSTEM CHARGING AND RECLAMATION (CONT'D) Figure 80-100-6
Reclamation Procedure (Cont'd)
NOTE: Only AlC trained technicians should perform

the reclaiming and recharging procedure.
Figure 80-100-4
Turn the reclaimer unit [Figure 80-100-6] to the ON

position and follow the on screen instructions.
Figure 80·100·7
""
Of'EIIA'IING c;NEfIMfEW
~""'~":::::'~':"-::"ll jii~ •
.... d~ ........ ,~ ......... """"-_..........
~~~~~~-=-"!".=..."""--""-
Use an approved recovery/charging unit [Figure 80-100
4] to evacuate the system.
Connect the reclaimer to the loader AlC charge ports.
-
~=~""=~':-"
"...swr - .. ~
"'-"$1'01> .. -.
Figure 80-100-5
NOTE: The reclaimer unit, has a complete step by

step set of instructions [Figure 80-100-7] to
follow for reclimation and recharging of the AI
C system. A trained technician should follow
these instructions as they may very slightly
depending on the model and brand of
reclaimer used.
Connect the Red hose (Item 1) [Figure 80-100-5] to the

high pressure port and open the valve.
Connect the Blue hose (Item 2) [Figure 80-100-5] to the

low pressure port and open the valve.
T300 Bobcat Loader

SYSTEM CHARGING AND RECLAMATION (CONT'D) Figure 80-100-10
Charging Procedure With A Manifold Gauge Set
Figure 80-100-8
Connect the Yellow hose (Item 1) [Figure 80-100-10] to

the vacuum pump.
Figure 80-100-11
Check to see that the hand valves (Item 1) [Figure 80

100-8] are closed on the manifold gauge set.
If there is any refrigerant in the AlC system, it must be

recovered by an approved AlC reclamation procedure.
Connect the gauges to the loader AlC charge ports.
Figure 80-100-9
Start the vacuum pump and open Iso-valve (Item 1)

[Figure 80-100-11] on the vacuum pump.
Run the vacuum pump for at least 5-10 minutes to insure

that a vacuum has been pulled on the system.
Close the Iso-valve (Item 1) [Figure 80-100-11] (which

isolates the vacuum pump from the AlC system) and turn
OFF the vacuum pump.
Connect the Red hose (Item 1) [Figure 80-100-9] to the

high pressure port and open the valve.
Connect the Blue hose (Item 2) [Figure 80-100-9] to the

low pressure port and open the valve.
T300 Bobcat Loader

SYSTEM CHARGING AND RECLAMATION (CONT'D) Start the vacuum pump and open Iso-valve on the
vacuum pump.
Charging Procedure
Be sure that both hand valves, and both charge port
Figure 80-100-12 valves are open.
Run the vacuum pump for at least 45 minutes to insure

that all the moisture is bOiled out of the system.
Stop the vacuum pump and close the Iso-valve on the

vacuum pump.
Close both hand valves on the manifold gauge set and

remove the yellow hose from the vacuum pump that goes
to the manifold gauge set.
Remove the vacuum pump and thermister vacuum

gauge.
Figure 80-100-14
Note vacuum pressure indicated on the low pressure

(Blue) gauge (Item 1) [Figure 80-100-12]. Let stand for
5-10 min. and recheck the pressure for changes.
If the pressure drops, this may be an indication of a leak

in the AlC system.
Determine the problem with the AlC system and repair it.
Figure 80-100-13
Place a refrigerant container with R134a (Item 1) on a

charging scale (Item 2) [Figure 80-100-14] and zero out
the scale.
Connect the yellow hose (Item 3) [Figure 80-100-14]

from the manifold gauge set to the valve on the
refrigerant tank.
A thermistor vacuum gauge (Item 1) [Figure 80-100-13]

may be necessary to use to determine the critical
vacuum level during evacuation. It is a solid state
instrument that constantly monitors and visually indicates
the vacuum level.
The thermistor vacuum gauge is used with the vacuum

pump [Figure 80-100-13].
T300 Bobcat Loader

SYSTEM CHARGING AND RECLAMATION (CONT'D) Watch the scale and run system until the predetermined
amount of refrigerant is added to the AlC system.
Charging Procedure (Cont'd)
The AlC system holds 2.0 lbs. (0.91 kg) of refrigerant.
Figure 80-100-15
Turn OFF the valve on the refrigerant container, and
hand valves on the manifold gauge set.
Turn OFF the engine, and remove the AlC charging
equipment from the loader.
Open the valve on the refrigerant container (Item 1) and

open the low pressure hand valve (Blue) (Item 2) [Figure
80-100-15] on the manifold gauge set. Allow the vacuum
to pull in the refrigerant until the pressure stabilizes.

Figure 80-100-16
Press the AlC (Item 1) [Figure 80-100-16] switch to ON

position.
Turn blower switch (Item 2) [Figure 80-100-16] to HIGH

position.
Start loader engine, with the remote start switch, and run
at medium speed.
T300 Bobcat Loader

80-10()"'5 Service Manual
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T300 Bobcat Loader

COMPRESSOR Figure 80-110-3
Figure 80-110-1
Remove the compressor hoses (Item 1) [Figure 80-110

3] from the compressor.
Installation: Tighten the compressor hoses to 22 ft.-Ibs.

(29,8 Nm) torque.
Cap and plug the compressor hoses and the fittings with
with the proper AlC caps and plugs.
At the right side of the loader, remove the access cover Figure 80-110-4
(Item 1) [Figure 80-110-1].
Evacuate the AlC system. (See Contents Page 80-01.)
Figure 80-110-2
Remove the compressor mount bolt (Item 1) [Figure 80

110-4].
Remove the compressor from the loader.
Remove the compressor adjustment bolt (Item 1) [Figure

80-110-2].
Installation: Tighten the compressor adjustment bolt to
34 ft.-Ibs. (46 Nm) torque.
Remove the compressor belt.
Mark the compressor hoses for proper installation.
T300 Bobcat Loader

COMPRESSOR (CONT'D) Figure 80-110-7
Compressor Clutch Disassembly
Figure 80-110-5
· ·.·~"'· ;r·.· · .;· · · ·~ · I;· · ·.·

..e V "0
. ..\'
'
.•$.•"••.•'... , •..
'-1'2 ~ '" - -:.
: . .
W N-22275
The armature plate puller, (Item 1) [Figure 80-110-7] can

N-22244 be constructed by drilling three 10 mm holes in a flat
circular plate, located 1.32 inches apart [Figure 8()"110
7].
Remove the center armature bolt (Item 1) [Figure 80
110-5]. Attach the puller to the armature plate using three 8 mm
bolts (Item 2) [Figure 80-110-7].
Installation: Tighten the armature bolt to B-10 ft.-Ibs.
(12-14 Nm) torque. Figure 80-110-8
Figure 80-11 ()"6
Turn the bolts into the three 8 mm holes (Item 2) [Figure

80-110-6] on the armature plate as shown in [Figure 80
To remove the armature plate (Item 1) [Figure 80-110-6] 110-8].
from the clutch face, you must make an armature plate
puller.
T300 Bobcat Loader

COMPRESSOR (CONT'D)
The specified clearance for the clutch is 0.01-0.02 in.
(0.3-0.6 mm). Adjusting shims are available in the
Compressor Clutch Disassembly (Cont'd)

following thicknesses:
0.0039 in. (0.1 mm)
Figure 80-110-9
0.0118 in. (0.3 mm)
0.0197 in. (0.5 mm)
Figure 80-110-11
Attach a slide hammer puller (Item 1) [Figure 80-110-9]

to the armature puller disk.
Remove the armature plate from the compressor clutch. Remove the snap ring (Item 1) [Figure 80-110-11] from
the pulley assembly.
Figure 80-110-10
Remove the shims (Item 1) [Figure 80-110-10] from

either the armature shaft or armature plate.
Installation: Insure that the clutch has the correct

clearance by adding the shims (Item 1) [Figure 80-110
10].
T300 Bobcat Loader

COMPRESSOR (CONT'D)
Figure 80-110-14
Figure 80-110-12
N-22371
The pulley assembly and bearing [Figure 80-110-14]

N-22369 must be replace as a complete unit.
Figure 80-110-15
Install the pulley puller tool MEL 1595 on the compressor
pulley [Figure 80-110-12].
Figure 80-110-13
••
N-22373
Slide the wire grommet (Item 1) [Figure 80-110-15] from

the wire holder.
Remove the pulley from the compressor [Figure 80-110

13].
T300 Bobcat Loader

COMPRESSOR (CONT'D) Figure 80-110-18
Figure 80-110-16
N·22375
The compressor [Figure 80-110-18] must be replaced as

a complete unit.
Remove the coil lead wire (Item 1) [Figure 80-110-16]

from the wire holder on the compressor.
Figure 80-110-17
N·22372
Remove the three coil mount bolts (Item 1) [Figure 80

110-17] from the compressor.
Installation: Tighten the mount bolts to 2.9-4.3 ft.-Ibs. (4

6 Nm) torque.
Remove the coil from the compressor.
T300 Bobcat Loader

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T300 Bobcat Loader

CONDENSER Figure 80-120-3
Remove the refrigerant from the AlC system. (See
Remove the rear grill from the loader. (See Contents
Page 50-01.)
Figure 80-120-1
Lift the rear of the condenser, and pull toward the rear of
the loader [Figure 80-120-3].
Remove the condenser from the loader.
Figure 80-120-4
Remove the two retaining clips (Item 1) [Figure 80-120

1] from the condenser mount bracket.
Figure 80-120-2
Installation: When installing the condenser, be sure the

condenser tabs (Item 1) [Figure 80-120-4] are positioned
in the slots in the loader frame.
Mark the two AlC hoses (Item 1) [Figure 80-120-2] for

proper installation.
Disconnect the two hoses from the condenser.
Cap and plug the hoses and the condenser fittings with
the proper AlC caps and plugs.
T300 Bobcat Loader

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T300 Bobcat Loader

RECEIVER/DRIER Cap and plug the hoses and the receiver/drier fittings
Loosen the hose clamps (Item 3) [Figure 80-130-2] that
holds the receiver/drier to the mount.
Remove the receiver/drier from the loader.
NOTE: When replacing a receiver/drier in an AlC

system 1 fl. oz. (30 ec) of PAG oil must be
added to the system when recharging.
Figure 60-130-1
Figure 80-130-3
Mark the AlC hoses (Item 1) [Figure 80-130-1] for proper Remove the two mount bolts (Item 1) [Figure 60-130-3]
installation. from the receiver/drier mount bracket.
Both fittings on the drier are the same size, so the hoses Remove the bracket from the top of the hydraulic filter
can be hooked up incorrectly. bracket.
Figure 60-130-2
Note the flow direction on the drier (Item 1) [Figure 60

130-2] for proper installation.
Remove the two AlC hoses (Item 2) [Figure 80-130-2]

from the receiver/drier.
T300 Bobcat Loader

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T300 Bobcat loader

PRESSURE RELIEF VALVE
Figure 80-140-1
N-22205
The pressure relief valve (Item 1) [Figure 80-140-1] is

located on the drier assembly.
Figure 80-140-2
i N-22206
The pressure relief valve [Figure 80-140-2] is designed

to open and release the Ale charge if the pressure
reaches 535 PSI (3689 kPa).
This will cause the Ale system to shut down, saving the
compressor.
The Pressure Relief Valve is a secondary protection

device in the Ale system, with the Pressure Switch
shutting down the system at 384 PSI (2648 kPa).
NOTE: If a Pressure Relief Valve is found open, check

the Ale system for problems. Replace the
complete receiver/drier unit.
T300 Bobcat Loader

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T300 Bobcat Loader

PRESSURE SWITCH Schraeder Valve Removal And Installation
Figure 80-150-1
N-22166
The schraeder valve (Item 1) [Figure 80-150-3] is

located in the AlC high pressure hose and is located
Raise the loader lift arms and install an approved lift arm under the pressure switch.
Raise the operator cab. (See Contents Page 10-01.) support device. (See Contents Page 10-01.)
Disconnect the loader wire harness (Item 1) [Figure 80 Raise the operator cab. (See Contents Page 10-01.)
150-1] from the pressure switch wire harness.

NOTE: The pressure switch can be changed without Contents Page 80-01.)
evacuating the AlC system.

Remove the pressure switch.
Figure 80-150-2
With a tire valve core removal tool, remove the valve core
from the hose.
Replace with a new core.
Remove the pressure switch {Item 1) [Figure 80-150-2]

from the AlC high pressure hose.
Remove the pressure switch from the loader.
T300 Bobcat Loader

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T300 Bobcat Loader

EVAPORATOR/HEATER UNIT Figure 80-160-3
Evacuate the AlC system. (See Contents Page 80-01.
Figure 80-160-1
Remove the two mounting nuts (Item 1) [Figure 80-160

3].
Figure 80-160-4
At the rear of the cab, disconnect the thermostat wiring

Disconnect the blower fan wiring connector (Item 2)

[Figure 80-160-1] from the loader wiring harness.
Figure 80-160-2
Remove the Evaporator/Heater Unit from the rear of the

cab and place it on the fenders of the loader supported
by 2 X 4's [Figure 80-160-4].
NOTE: Mark the tubelines for correct installation.
Remove the two AlC hoses (Item 1) [Figure 80-160-4]

from the expansion valve.
Installation: Tighten the AlC hoses to 22 ft.lbs. (29,8

Nm) torque.
Cap and plug the hoses and the expansion valve fittings
Remove the two mounting nuts (Item 1) [Figure 80-160
2].
T300 Bobcat Loader

EVAPORATOR/HEATER UNIT (CONT'D)
Figure 80-160-5
Remove the heater hoses (Item 1) [Figure 80-160-5]

from the heater coil.
Installation: Tighten the Heater hoses to 22 ft.lbs. (29,8

Nm) torque.
Remove the evaporator/heater unit from the loader.
Figure 8()..160-6
Remove the six mount bolts (Item 1) [Figure 80-160-6]

from the Evaporator/Heater Unit rear cover.
Remove the rear cover from the unit.
T300 Bobcat Loader

THERMOSTAT Figure 80-170-3
NOTE: The thermostat can be changed without

evacuating the AlC system, or removing the
evaporatorlheater unit from the loader.
Remove the rear cover from the evaporator/heater unit.

Figure 80-170-1
N·22072
Remove the thermostat from the unit [Figure 80-170-3].
Figure 80-170-4
Remove the thermostat probe (Item 1) [Figure 8D-170

1], from the Ale evaporator coil.
Figure 80-170-2

changed. The wiring position and color in the connector
is:
A Blue
B White
C Black
Remove the two thermostat mount bolts (Item 1) [Figure

80-170-2] and remove the wiring harness and grommet
from the evaporator/heater housing.
T300 Bobcat Loader

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T300 Bobcat Loader

EXPANSION VALVE Installation: Tighten the two evaporator fittings to 22 ft.

Remove the two mount bolts (Item 2) [Figure SO-lS0-2].
NOTE: The expansion valve can be changed without

removing the evaporator/heater unit from the Remove the expansion valve from the loader.
loader.
Figure SO-lS0-3
Figure 80-1S0-1
Cap and plug the evaporator tubelines (Item 1) [Figure

80-1S0-3] and the expansion valve fittings with the
proper AlC caps and plugs.
Figure SO-lS0-4
Remove the two AlC hoses (Item 1) [Figure SO-lS0-1]

from the expansion valve.
Installation: Tighten the two AlC hose fittings to 22 ft.

Cap and plug the hoses and the expansion valve fittings
Figure SO-180-2
Remove the two mount bolts (Item 1) [Figure SO-lS0-4]

from the expansion valve mount.
Remove the expansion valve mount from the unit.
Remove the two evaporator fittings (Item 1) [Figure 80

180-2] from the expansion valve.
T300 Bobcat Loader

EXPANSION VALVE (CONT'O)
Figure 80-180-5
The expansion valve [Figure 80-180-5] is replaced as a

complete unit.
T300 Bobcat Loader

EVAPORATOR Figure 80-190-3
Remove the evaporator/heater unit from the back of the
cab. (See Contents Page 80-01.)
Figure 80-190-1
Remove the two mount bolts (Item 1) from the mount

plate (Item 2) [Figure 80-190-3].
Remove the mount plate from the unit.
Figure 80-190-4
Remove the expansion valve (Item 1) [Figure 80-190-1]

from the unit. (See Contents Page 80-01.)
Figure 80-190-2

4] that connect the evaporator coil, to the heater coil.
Remove the evaporator coil from the unit.
! N·22074
Remove the expansion valve mount bracket (Item 1)

[Figure 80-190-2] from the unit.
T300 Bobcat Loader

EVAPORATOR (CONT'D)
Figure 80-190-5
N-22078
Inspect the evaporator coil [Figure 80-190-5] for leaks.

Clean with low water or air pressure.
T300 Bobcat Loader

HEATER COIL Remove the rear cover from the evaporator/heater unit.
(See Contents Page 80-01)
Removal And Installation With AlC
Raise the lift arms and install an approved lift arm support from the heater coil at the expansion valve end of the
device. (See Contents Page 10-01.) unit.
Raise the operator cab. (See Contents Page 10-01.) Figure 80-200-3
Remove the evaporator/heater unit from the back of the

cab. (See Contents Page 80-01)
Figure 80-200-1

3] that connect the evaporator coil, to the heater coil.
Figure 80-200-4
Mark the heater hoses (Item 1) [Figure 80-200-1] for

Remove the two heater hoses from the heater coil.
Cap the hoses and the heater coil with hydraulic caps
and plugs to prevent oil loss from the system.
Installation: Tighten the two heater hose fittings to 22 ft.

Figure 80-200-2

and remove the mount plate from the end of the unit.

that support the heater coil tubelines to the unit.
Remove the heater coil from the unit.
T300 Bobcat Loader

HEATER COIL (CONT'O) Remove the two heater hoses from the heater coil.
Removal And Installation With AlC (Cont'd) Cap the hoses and the heater coil with hydraulic caps
Figure 80-200-5
Installation: Tighten the two heater hose fittings to 22 ft.
Remove the rear cover from the evaporator/heater unit.

Figure 80-200-7
N-22090
The heater coil [Figure 80-200-5] can be cleaned with

low air or water pressure.
If the heater coil needs replacement it must be replaced

as complete unit.
N-22093
Removal And Installation Without AlC

Figure 80-200-6 and remove the mount plate from the end of the unit.

that support the heater coil tubelines to the unit.
Figure 80-200-8
Remove the heater unit from the back of the cab. (See Remove the two mount bolts (Item 1) [Figure 80-200-8]
Contents Page 80-01.) from the heater coil.
Mark the heater hoses (Item 1) [Figure 80-200-6] for Remove the heater coil from the unit.
T300 Bobcat Loader

BLOWER FAN Figure 80-210-3
NOTE: The blower fan assembly can be removed from

the evaporator/heater unit without
disconnecting the heater or Ale plumbing.
The unit is remove here for photo clarity.
Figure 80-210-1 .
Remove the two flange mount bolts (Item 1) [Figure 80

210-3] from the evaporator/heater unit.
Figure 80-210-4
Remove the cover (Item 1) [Figure 80-210-1] from the

evaporator/heater unit.
Figure 80-210-2
Remove the flange and attached foam (Item 1) [Figure

80-210-4] from the unit.
Remove the two flange mount bolts (Item 1) [Figure 80

210-2] from the evaporator/heater unit.
T300 Bobcat Loader

BLOWER FAN (CONT'D) Disassembly And Assembly
Figure 80-210-5
Remove the eight mount bolts (Item 1) [Figure 80-210-7]

from the blower wheel cover.
Remove the blower fan wifing harness and grommet
(Item 1) [Figure 80-210-5] from the unit. Remove the blower wheel cover from the housings.
Figure 80-210-6 Remove the four mount bolts (Item 2) [Figure 80-210-7]
from the blower motor mount.
Remove the blower motor mount.
Remove the blower motor assembly from the housing.
Figure 80-210-8

from the blower fan housing.
Remove the blower fan housing from the evaporator/

heater unit.
N-22107
Check the blower housing (Item 1) and blower motor

mount (Item 2) [Figure 80-210-8] for wear and replace
as needed.
T300 Bobcat Loader

BLOWER FAN (CONT'D) Figure 80-210-11
Figure 80-210-9
N·22110
Figure 80-210-12
Remove the outside rings (Item 1) and blower wheel

covers (Item 2) [Figure 80-210-9] from the blower motor
and blower wheels.
Figure 80-210-10
Remove the outside blower wheel clamp (Item 1) [Figure

80-210-11] & [Figure 80-210-12] from the blower wheel.
Inspect the end rings and blower wheel covers for wear
and replace as needed [Figure 80-210-10].
Taoo Bobcat Loader

80-210-a Service Manual
BLOWER FAN (CONT"D) Wire Connector Removal and Installation
Disassembly And Assembly (Cont" d) Fi gure 80-21 0-15
Figure 80-210-13
N·22103
N·22111
Figure 80-210-16
Remove the inside blower wheel clamp (Item 1) [Figure

80-210-13] from the blower wheel.
Figure 80-210-14
N·221 04
Remove the plastic wedge (Item 1) [Figure 80-210-15] &

[Figure 80-210-16] from the center of the blower motor
wiring connector.
Remove the blower wheel (Item 1) and inside ring (Item

2) [Figure 80-210-14] from the blower motor shaft.
Repeat the procedure for the other blower wheel.
T300 Bobcat Loader

BLOWER FAN (CONT'O)
Wire Connector Removal and Installation (Cont'd)
Figure 80-210-17
With a pOinted screw driver lightly press in on the tabs

(Item 1) [Figure 80-210-17] and remove the individual
wires from the connector.
Figure 80-210-18
06
The wiring code for the blower fan connector [Figure 80
210-18] is:
Number on Connector Wire Color
---
Orange
2 Red
3 Yellow
4 Black
5 Open
6 Open
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HEATER VALVE Figure 80-220-3
Figure 80-220-1
Figure 80-220-4

the electrical relay mount.
Move the electrical relay to the side for clearance.
Figure 80-220-2
NOTE: Early model loaders were equipped with a

heater valve that had a wiring harness, and
connector (Item 1) [Figure 80-220-3]. Later
model leaders are equipped with heater
valves that allowed the loader wiring harness
(Item 1) [Figure 80-220-4] to be connected
directly to the rear of the valve.

Remove the two hydraulic hoses (Item 1) [Figure 80 from the heater valve mount bracket.
220-2] from the heater valve.
Remove the heater valve and mount bracket from the
Cap the hoses and the heater valve with hydraulic caps loader.
Disconnect the loader wiring harness (Item 1) [Figure

80-220-2] from the heater valve.
T300 Bobcat Loader

HEATER VALVE (CONT'D) Figure 80-220-7
Figure 80-220-5

220-7] from the heater valve mount plate.
Figure 80-220-8
from the heater valve actuator.
Figure 80-220-6
Remove the mount plate (Item 1) [Figure 80-220-8] from

the heater valve bracket.
Remove the actuator (Item 1) and the three mounting

spacers (Item 2) [Figure 80-220-6] from the heater valve
mount plate.
T300 Bobcat Loader

HEATER VALVE (CONT'D)
Figure 80-220-9

9] from the heater valve.
Figure 80-220-10
Remove the heater valve mount bracket (Item 1) [Figure

80-220-10] from the heater valve.
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

SPECIFICATIONS
CONVERSIONS ...................................... SPEC-60-1
Decimal And Millimeter Equivalents ..................... SPEC-60-1
ENGINE SPECIFICATIONS ............................. SPEC-20-1
Camshaft ......................................... SPEC-20-4
Connecting Rod .................................... SPEC-20-2
Crankshaft ........................................ SPEC-20-3
Cylinder Bore ...................................... SPEC-20-3
Cylinder Head ..................................... SPEC-20-3
Fuel System ...... ~ ................................ SPEC-20-1
General ................ -'. ......................... SPEC-20-1
Intake Air Heater ................................... SPEC-20-5
Oil Pump ......................................... SPEC-20-3
Piston And Piston Ring .............................. SPEC-20-2
Rocker Arm ....................................... SPEC-20-4
Tappet ........................................... SPEC-20-4
Thermostat. ....................................... SPEC-20-4
Timing Gear ....................................... SPEC-20-5
Valve And Valve Timing .............................. SPEC-20-1
Tu rbocharger Compressor Shaft ....................... SPEC-20-5
Valve Spring ....................................... SPEC-20-2
HYDRAULIC CONNECTION SPECIFICATIONS ............. SPEC-40-1
Flare Fitting ....................................... SPEC-40-2
O-ring Face Seal Connection .......................... SPEC-40-1
O-ring Flare Fitting .................................. SPEC-40-3
Port Seal Fitting .................................... SPEC-40-5
Straight Thread O-ring Fitting ......................... SPEC-40-2
Tubelines And Hoses ................................ SPEC-40-2
HYDRAULIC FLUID SPECIFICATIONS .................... SPEC-50-1
Specifications ...................................... SPEC-50-1
SPECIFICATION
LOADER SPECIFICATIONS (T300) ....................... SPEC-10-1
Capacities ........................................ SPEC-10-4
Controls .......................................... SPEC-1 0-2
Drive System ...................................... SPEC-10-4
Electrical ......................................... SPEC-1 0-3
Engine ........................................... SPEC-10-2
Hydraulic System ................................... SPEC-1 0-3
Machine Dimensions ................................ SPEC-10-1
Performance ...................................... SPEC-10-2
Tracks ........................................... SPEC-1 0-4
T300 Bobcat Loader

SPEC-01 Service Manual
SPECIFICATIONS (CONT'D)
TORQUE SPECIFICATIONS FOR BOLTS .................. SPEC-30-1
Torque For General SAE Bolts ......................... SPEC-30-1
Torque For General Metric Bolts ....................... SPEC-30-2
Torque For Kubota Metric Engine Bolts .................. SPEC-30-3
Tightening Torques For General Use Screws, Bolts And Nuts SPEC-30-3

T300 Bobcat Loader

SPEC-02 Service Manual
LOADER SPECIFICATIONS (T300)
Machine Dimensions
• Dimensions are given for loader equipped with standard tires and dirt bucket and may vary with other bucket types.
All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
1
160.5 in.
(4077 mm)
1 126.4 In.
.
34.0 in. (3211 mm)
(864mm)
SO.gin. 99,4 in.

(2055 mm) (2525 mm)
63.7 in.
(1618 mm)
I - 0 I l - - - - - 114.5 in. -------11I00I
(2908mm)
I-0Il-_ _ _ _ _--;142.9 in.;--_ _ _ _ _-il~ j.4-_---: 78.0 in. -c----Jloof
(3630mm) (1981 mm)
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the
loader parts.
T300 Bobcat Loader

SPEC-10·1 Service Manual
LOADER SPECIFICATIONS (T300) (CONT'D)
Performance
Rated Operating Capacity (SAE J732) 3000 Ibs. (1361 kg) !
Tipping Load (SAE) 8571 Ibs. (3888 kg)
--------------4---------------------~~~~~~~------------------~
Operating Weight 93541bs. (4243 kg)
ITffiveISP-e-e-d------------ ___-__~__________________~6.~6~m~p~h7(~10~,6~km~/h~r)------------ ______~
__-_-_-
•SAE Breakout Force - Lift 6100 Ibf. (27134 N)
------------------------~
SAE Breakout Force - Tilt 6000 Ibt. (26689 N)
I
I
--------------------~
Push Force 5900 Ibf. (26245 N)
Controls
IVehicle Steering I Direction and speed controlled by two hand levers

Loader Hydraulics
- Lift and Tilt Controlled by separate foot pedals or optional Advanced Control System (ACS)
- Front Auxiliary (Std.) Controlled by electrical switch on Right Hand steering lever
- Rear Auxiliary (Option) Controlled by electrical switch on Left Hand steering lever
'C-;--'"
i
Auxiliary Pressure Release Pressure relieved through quick couplers. Push couplers in, hold for 5 seconds. i
~'"
Engine Hand lever throttle; key-type starter switch and shutdown I

Starting Aid Intake Air Heater - automatically activated by Standard or Deluxe Instrument
Panel
Service Brake ,Two independent hydrostatic systems controlled by two hand operated steering
I levers
__B_r_a_ke______________--+,O_n_e_o_f_th_e_h_y_d_ro_s_ta_t_ic_t_ra_ns,_m_i_ss_io_n_s______________- - - - - - - - - - - - 1 '~,,_
I-s_e_c_o_n_da_ry
•Parking Brake Finger-operated rocker switch on center control panel with spring applied,
release multi-disk brake
Engine
Make/Model Kubota V3300-DI-T Turbo-Charged

I
Fuel/Cooling Diesel/Liquid
I
Horsepower, Maximum 80.8 HP (60,3 kW) @ 2400 RPM I
Maximum Governed RPM 2600 RPM I
Low Idle 1125-1175 RPM
HIgh Idle 2525-2575 RPM I
Torque, Maximum 217.6Ibf.-ft. (295,1 Nm) @ 1400 RPM
'Number of Cylinders 4
Displacement 202.5 cu. in. (3,318 L)
•Bore/Stroke 3.86/4.33 (98/110)
-------=:-
Lubrication Pressure System with Filter
Crankcase Ventilation Open Breathing
--------~------,--~----~--~-----
Air Cleaner Dry replaceable paper cartridge with safety element
•Ignition
I
Diesel-Compression
IEngine Coolant Propylene Glycol/Water Mixture
IStarting Aid
-------------------------
Intake Air Heater
T300 Bobcat Loader

SPEC-10-2 Service Manual
LOADER SPECIFICATIONS (T300) (CONT'D)
Hydraulic System
iPump Type Engine driven, gear type

Pump Capacity - Standard 18.7 GPM (70,8 Umin.) @ 2550 Engine Rpm (High Idle)
High Flow Option 29.2 GPM (110,5 Umin) @ 2550 Engine Rpm (High Idle)
i System Relief at Quick Couplers 3300 PSI (227,5 Bar)
: Filter (Hydraulic) Full flow replaceable, 3-micron synthetic media element
.
.Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on dump and rollback
Bore Diameter: Lift Cylinder (2) 3.00 in. (76,2 mm)
Tilt Cylinder (2) 3.00 in. (76,2 mm)
i Rod Diameter: Lift Cylinder (2) 1.63 in. (41,4 mm)
Stroke: Lift Cylinder (2) 25.00 in. (636,0 mm)
Control Valve 3-Spool, open center type with float detent on lift and electrically controlled
auxiliary spool
Fluid Lines SAE Standard tubelines, hoses and fittings
Fluid Type Bobcat Fluid (P/N 6563328) If fluid is not available, use 1OW-30/1 OW-40 Class
SE motor oil for temperatures above O°F (-18°C) or 5W-30 Class SE Class SE
motor oil for temperatures below OaF (-18 e C)
Hydraulic Function Time:
Raise Lift Arms 4.4 Seconds
Lower Lift Arms 3.2 Seconds
I Bucket Dump 2.5 Seconds
Bucket Rollback 1.9 Seconds
Electrical
Alternator Belt driven, 90 amps, open

'Battery ! 12 Volt, 950 cold cranking amps @ 0° F (-18° C), 180 Minute reserve capacity
Starter 12 Volt, gear reduction type, 4.02 HP (3,0 kW)
Instrumentation Gauges: EngineCoolantTemperature, Fuel, Hourmeter
Warning lights: Advanced Control System (ACS), Engine Air Filter,
Engine Coolant Temperature, Engine Oil Pressure, Fuel Level,
General Warning, Hydraulic Filter, Hydraulic Oil Temperature,
Hydrostatic Charge Pressure, Seat Belt, System Voltage
Indicators: Attachment Control Device, BICS Functions, Intake Air Heater
Optional Deluxe Instrumentation:
*Same gauges and warning lights as standard instrumentation Panel.
*Additional bar-type gauges for: Engine Oil Pressure, System Voltage,
Hydrostatic Charge Pressure and Hydraulic Oil Temperature.
*Additional Features Included: Keyless Start, Digital Clock, Job Clock,
Attachments Information, Digital Tachometer, High Flow Lockouts,
Multi-Language Display, Help Screens, DiagnostiC Capability and Engine/
I Hydraulic Systems Shutdown Function.
T300 Bobcat Loader

LOADER SPECIFICATIONS (T300)
Drive System
Fully hydrostatic, rubber track drive

variable tandem hydrostatic piston pumps, driving
hydrostatic motors
18in. width (450 mm) tension-grease cylinder and spring
18 in Track width 4.1 psi (28.3 kpa)
Capacities
4.3 gals. (16,3 L)

4.7 gals. (17,8 L)
13.0 gals. (49,2 L)
Tracks
18 in. Rubber, C-Pattern
T300 Bobcat Loader

SPEC-1o-4 Service Manual
ENGINE SPECIFICATIONS
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
General
Displacement 202.5 cu. in. (3,32 L)

Bore 3.86 in. (98 mm)
Stroke 4.33 in. (110 mm)
I
Crankshaft Rotation (Viewed From Flywheel Side) Counterclockwise

Ignition Diesel-Compression
Combustion System Direct Injection (E-CDIS)
Compression Ratio 19.3
Compression 1498 - 526 PSI 1250 RPM, 3.43 to 3.63 MPal250 RPM, 35 to 37
kgf/cm 2 /250 RPM
Firing Order 1-3-4-2
Fuel System
Injection Timing 12"-13" before T.D.C. 0.21 to 0.23 rad.

Fuel Injection Pressure - 1st Stage 2702-2845 PSI 18.63-19.61 MPa 190-200 kgf/cm2
Fuel Injection Pressure - 2nd Stage 3414-3556 PSI 23.54-24.52 MPa 240-250 kgficm2
Fuel Tightness of Nozzle Valve Seat When the pressure is 16.67 MPa (170 kgf/cm2, 2418 PSI), the
valve seat must be fuel tightness
Valve And Valve Timing

Valve Clearance (Cold) 0.0091 to 0.0106 in. (0.23 to 0.27 mm)
Valve Seat Width (Intake) 0.0630 to 0.0790 in. (1.6 to 2.0 mm)
Valve Seat Width (Exhaust) 0.0906 to 0.1024 in. (2.3 to 2.6 mm)
0
Valve Seat Angle (Intake) 60 1.047 rad.
0
Valve Seat Angle (Exhaust) 45 0.785 rad.
Valve Face Angle (Intake) 60° 1.047 rad.
0
Valve Face Angle (Exhaust) 45 0.785 rad.
Valve Recessing (Intake) 0.0236 to 0.0315 in. (0.6 to 0.8 mm)
Allowable Limit 0.0472 in. (1.2 mm)
Valve Recessing (Exhaust) 0.0335 to 0.0413 in. (0.85 to 1.05 mm)
Clearance Between Valve Stem And Valve Guide 0.0022 to 0.0033 in. (0.055 to 0.085 mm)
(Intake)
Valve Stem 0.0. 0.2740 to 0.2764 in. (6.960 to 6.975 mm)
Valve Guide J.D. 0.2768 to 0.2774 in. (7.030 to 7.045 mm)
Clearance Between Valve Stem And Valve Guide 0.0022 to 0.0033 in. (0.055 to 0.085 mm)
(Exhaust)
Valve Stem 0.0. 0.2740 to 0.2764 in. (6.960 to 6.975 mm)
Valve Guide 1.0. 0.2768 to 0.2774 in. (7.030 to 7.045 mm)
0
Intake Valve - Open 14 before T.D.C. 0.24 rad.
Closed 36" after B.D.C. 0.61 rad.
Exhaust Valve - Open 45" before B.D.C. 0.76 rad.
Closed 1rafter T.D.C. 0.29 rad.
T300 Bobcat Loader

Revised April 04 SPEC-20-1 Service Manual
ENGINE SPECIFICATIONS (CONT'D)
Valve Spring
IValve Spring (Intake) 11.3819 to 1.4016 in. (35.1 to 35.6 mm)

i
Valve Spring (Exhaust)
1.3819 to 1.4016 in. (35.1 to 35.6 mm)
Allowable Limit
1.3622 in. (34.6 mm)
1-= . .
Setting Load/Setting Length (Intake) 14.256 Ibs 11.2401 in. (63.547 N 131.5 mm)
(6.48 kgf / 31.5 mm)
I Allowable Limit 10.296 Ibs 11.2401 in. (45.864 N /31.5 mm)
(4.68 kgf 131.5 mm)
Setting Load/Setting Length (Exhaust)

14.256 Ibs /1.2401 in. (63.547 N /31.5 mm)
(6.48 kgf / 31.5 mm)
Allowable Limit
10.296 Ibs 11.2401 in. (45.864 N /31.5 mm)
(4.68 kgf /31.5 mm)
Tilt - Allowable Limit

0.039 in. (1.0 mm)
Piston And Piston Ring
IPiston Pin Bore 1.0. 1.1811 to 1.1816 in. (30.000 to 30.013 mm)
Clearance BetWeen Compression Ring 1 and Ring 0.0020 to 0.0028 in. (0.05 to 0.07 mm)
Groove
Clearance Between Compression Ring 2 and Ring 0.0037 to 0.0047 in. (0.093 to 0.120 mm)
Groove
Clearance Between Oil Ring And Ring Groove 0.0008 to 0.0023 in. (0.02 to 0.06 mm)
Ring Gap
Compression Ring 1 0.0118 to 0.0177 in. (0.30 to 0.45 mm)
Compression Ring 2 0.0118 to 0.0177 in. (0.30 to 0.45 mm)
i
I Oil Ring 0.0098 to 0.0177 in. (0.25 to 0.45 mm)
Allowable Limit 0.0492 in. (1.25 mm) I
Connecting Rod
Connecting Rod Alignment - Allowable Limit 10.0020 in. (0.05 mm)
Clearance Between Piston Pin And Small End Bushing ·0.0008 to 0.0016 in. (0.02 to 0.040 mm)
Piston Pin 0.0. 1.1813 to 1.1815 in. (30.006 to 30.011 mm)
Small End Busing I.D. 11.1823 to 1.1829 in. (30.031 to 30.046 mm)
T300 Bobcat Loader

ENGINE SPECIFICA1"IONS (CONT'D)
Cylinder Head
Cylinder Head Surface Flatness - Allowable Limit 0.0019 in. (0.05 mm)
Compression Pressure 498 to 526 PSI 1250 RPM 3.43 to 3.63 MPa I 250 RPM 35 to
37 kgf/cm2 I 250 RPM
Variance Among Cylinder Allowable Limit 10% 0 r less
Crankshaft
Crankshaft Alignment - Allowable Limit 0.00079 in. (0.02 mm)

Crankpin 0.0. 2.0857 to 2.0862 in. (52.977 to 52.990 mm)
Crankshaft Joumal 0.0. 2.9518 to 2.9548 in. (74.977 to 74.990 mm)
Oil Clearance Between Crankshaft Journal And 0.0007 to 0.0024 in. (0.018 to 0.062 mm)
Crankshaft Bearing
Allowable Limit 0.0079 in (0.20 mm)
Oil Clearance Between Crank Pin And Pin Bearing 0.0007 to 0.0020 in. (0.018 to 0.051 mm)
Crankshaft Side Clearance 0.0059 to 0.0122 in. (0.015 to 0.31 mm)
Cylinder Bore
Cylinder Bore 1.0. 3.8582 to 3.8591 in. (98.000 to 98.022 mm)

Oversized Cylinder Liner 1.0. 3.8780 to 3.8788 in. (98.500 to 98.522 mm)
Oil Pump
Engine Oil Pressure - At Idle Speed

Allowable Limit
Engine Oil Pressure - At Rated Speed a) 2.0 to 4.0 kgf/cm2
Allowable Limit f/cm2
Engine Oil Pressure Switch Working Pressure 5.6 to 8.4 PSI (39.2 to 58.8 kPa) 0.4 to 0.6 kgf/cm2
Clearance Between Inner Rotor And Outer Rotor 0.0016 to 0.0063 in. (0.04 to 0.16 mm)
Clearance Between Outer Rotor And Pump Body 0.0039 to 0.0072 in. (0.100 to 0.184 mm)
Clearance Between Rotor And Cover 0.0010 to 0.0030 in. (0.025 to 0.075 mm)
Relief Valve Working Pressure 129 PSI (885 kPa) 9.04 kgf/cm2
T300 Bobcat Loader

ENGINE SPECIFICATIONS (CONT'O)
Rocker Arm
Clearance Between Valve Arm Bridge And Valve Arm 0.0007 to 0.0026 in. (0.018 to 0.042 mm)
Bridge Shaft
Valve Arm Bridge 1.0.

0.3563 to 0.3569 in. (9.050 to 9.065 mm)
Valve Arm Bridge Shaft 0.0.

0.3552 to 0.3566 in. (9.023 to 9.032 mm) I
I---
Clearance Between Rocker Arm Shaft And Rocker Arm 0.0006 to 0.0018 in. (0.016 to 0.045 mm)
Allowable Limit
0.0059 in. (0.15 mm)
Rocker Arm Shaft 0.0. :0.6289 to 0.6293 in. (15.973 to 15.984 mm)
Rocker Arm 1.0. For Shaft

0.6299 to 0.6306 in. (16.000 to 16.018 mm) !
Tappet
~.
Clearance Between Tappet And Guide 0.0008 to 0.0024 in. (0.020 to 0.062 mm) !

Tappet Guide to. 0.9449 to 0.9457 in. (24.000 to 24.021 mm)
Tappet 0.0. 0.9433 to 0.9441 in. (23.959 to 23.980 mm)
Camshaft
ICamshaft Side Clearance 100028 to 0 0087 in (007 to 0 22 mm)
I Allowable Limit 10.0118 in. (0.3 mm)
ICamshaft Alignment - Allowable Limit 10.00039 in. (0.01 mm)
Camshaft Height (Intake) 1.4815 in. (37.63 mm)
Allowable Limit .1.4618 in. (37.13 mm)
Camshaft Height (Exhaust)

1.5338 in. (38.96 mm)
Allowable Limit
1.5141 in. (38.46 mm)
:-----~
Oil Clearance Of Camshaft 0.0020 to 0.0035 in. (0.050 to 0.091 mm)
Allowable Limit
0.0059 in. (0.15 mm)
Camshaft Journal 0.0.

1.8084 to 1.8091 in. (45.934 to 45.950 mm) I
Camshaft Bearing 1.0. 1.8110 to 1.8120 in. (46.000 to 46.025 mm) I
Thermostat
,
Thermostat Valve Opening Temperature 166.1 to 173.3°F (74.5 to 78SC)
Temperature At Which Thermostat Completely Opens
T300 Bobcat Loader

ENGINE SPECIFICATIONS (CONT'O)
Timing Gear
TIming Gear Backlash
Crank Gear Idler Gear 0.0019 to 0.0076 in. (0.049 to 0.193 mm)
Idler Gear - Cam Gear 0.0019 to 0.0074 in. (0.049 to 0.189 mm)
Idle Gear - Injection Pump Gear 0.0012 to 0.0065 in. (0.030 to 0.165 mm)
Clearance Between Idle Gear Shaft And Idle Gear 0.0020 to 0.0036 in. (0.05 to 0.091 mm)
Bushing
Idle Gear Bushing 1.0. 1.7726 to 1.7736 in. (45.025 to 45.050 mm)
Idle Gear Shaft 0.0. 1.7700 to 1.7707 in. (44.959 to 44.975 mm)
·Idle Gear Side Clearance 0.0059 to 0.0118 in. (0.15 to 0.30 mm) I
Intake Air Heater

I Intake Air Heater Resistance (at cold occasion) IApproximately 0.3Q
Turbocharger Compressor Shaft

Axial Clearance 0.0022 to 0.0041 in. (0.057 to 0.103 mm)
T300 Bobcat Loader

Revised April 04 SPEC·20-5 Service Manual
o ca ®
T300 Bobcat Loader

Revised April 04 SPEC-2D-6 Service Manual
TORQUE SPECIFICATIONS FOR BOLTS
Torque For General SAE Bolts

The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from Bobcat that have
zinc phosphate coating are specified by the letter "H" following the part number.
THREAD SIZE SAE GRADE 5 SAE GRADE 8 I
INCH. .250 80-90 110-120 •
LBS. (9-10) (13-14)

(Nm) .3125 180-200 215-240
(21-23) (24-27)
.375 25-28 35-40
(34-38) (48-54)
.4375 40-45 60-65
(54-61 ) (82-88)
.500 65-70 90-100
(88-95) (125-135)
.5625 90-100 125-140
(125-135) (170-190)
.625 125-140 175-190
(170-190) (240-190)
FOOT .750 220-245 300-330

LBS. (300-330) (410-450)
(Nm) .875 330-360 475-525
(450-490) (645-710)
1.000 475-525 725-800
(645-710) (985-1085)
1.125 650-720 1050-1175
(880-975) (1425-1600)
1.250 900-1000 1475-1625
( 1200-1360) (2000-2200)
1.375 1200-1350 2000-2200
( 1630-1830) (2720-2980)
1.500 1500-1650 2600-2850
I
(2040-2240) (3530-3870)
1.625 2000-2800 3450-3800
I
(2720-2980) (4680-5150)
1.750 2500-2750 4300-4800
(3390-3730) (5830-6500)
I
1.875 3150-3500 5500-6100
. (4270-4750) (7450-8300)
2.000 3800-4200 6500-7200
I (5150-5700) (8800-9800)
T300 Bobcat Loader

TORQUE SPECIFICATIONS FOR BOLTS (CONT'O)
Torque For General Metric Bolts
Material
8.8 10.9
2.0-2.5 ft.-Ibs. 2.8-3.1 ft.-Ibs. 3.5-3.9 ft.-Ibs.

(2,5-3,5 Nm) 1(3,8-4,2 Nm) (4,7-5,3 Nm)
~-------+----------------+I---------------~-
M5 4.0-5.0 ft.-Ibs. I· 5.6-6.2 ft.-!bs. 6.2-7.0 ft.-Ibs.
(5,5-6,5 Nm) (8,4-7,6 Nm) (8,5-9,5 Nm)
.~.
M6 ! 7.0-7.5 ft. -Ibs. 9.1-10.1 ft.-Ibs. 10.4-11.6 ft.-Ibs.

I
(9,5-10,5 Nm) (12,2-13,7 Nm) (14,2-15,8 Nm)

M7 11.0-12.5 ft.-Ibs.
16.2-14.7 ft.-Ibs. 17.5-19.5 ft.-Ibs.
I (15-17 Nm) (20-22 Nm) (23,7-26,3 Nm)
M8 18-19 ft.-Ibs. 21.7-24.0 ft.-Ibs. 25.5-28.5 ft.-Ibs.
I (24-26 Nm) (29,4-32,6 Nm) (35-39 Nm)
M10 32-35 ft.-Ibs I 42.0-46.5 ft.-Ibs. 52.5-58.5 ft.-Ibs.
(43-47 Nm) (57-63 Nm) (71-79 Nm)
M12 55-60 ft.-Ibs. 78-85 ft.-Ibs. 91-110 ft.-Ibs.
(75-85 Nm) I (105-115 Nm) (91-110 Nm)
M14 100-90 ft.-Ibs. 118-133 ft. -Ibs. 140-155 ft.-Ibs.
(125-140 Nm) (118-133 Nm) (140-155 Nm)
!M
1
16 I 140-155 ft.-Ibs.
(190-210 Nm)
188-210 ft. -Ibs.
(255-285 Nm)
225-245 ft.-Ibs.
(300-330 Nm)
r-M18 190-215 ft.-Ibs. 255-285 ft.-Ibs. I 210-340 ft.-Ibs.
I
I (260-290 Nm) (34S-385 Nm) (420-460 Nm)
I1
I
(370-410 Nm) (490-SS0 Nm) I (590-650 Nm)
M22 370-400 ft. -Ibs. 554-560 ft.-Ibs. S90-650 ft.-Ibs.
(SOO-550 Nm
I
740-760 Nm I 800-880 Nm
(640-700 Nm) (850-950 Nm) (1000-1120 Nm)
(930-1030 Nm) (1230-1370 Nm) (1470-1630 Nm)
(1260-1400 Nm) (1700-1900 Nm) (2000-2200 Nm)
(1720-1900 Nm) (2300-2S00 Nm) (2700-3100 Nm)
M36 1620-1800 ft.-Ibs. 2200-2400 ft.-Ibs. 2600-2900 ft.-I~
(200-2450 Nm) (2900-3200 Nm) (3500-3900 Nm)
NOTE: Use the torque valve for the part having the lesser property class when a fastener
and nut are used together but have a different property class.
T300 Bobcat Loader

TORQUE SPECIFICATIONS FOR BOLTS (CONT'D)
Torque For Kubota Metric Engine Bolts
Thread Size Material

(Dia. x Pitch) Head Mark 4 Head Mark 7 Head Mark 10
M5 x 0.8 3-4 ft.-Ibs.
(4-5 Nm)
M6 x 1.0 6-7 ft.-Ibs. 6-9 ft.-Ibs.
(8-9 Nm) (8-12 Nm)
M8 x 1.25 6-9 ft. -Ibs. 11-16 ft.-Ibs. 18-25 ft.-Ibs.
(8-12 Nm) (15-22 Nm) (24-34 Nm)
M10 x 1.25 13-18 ft.-Ibs. 22-30 ft.-Ibs. 36-50 ft.-Ibs.
(18-24 Nm) (30-41 Nm) (49-68 Nm)
M12 x 1.25 22-30 ft.-Ibs. 40-54 ft.-Ibs. 69-87 ft.-Ibs.
(30-41 Nm) (54-73 Nm) (94-118 Nm)
M14 x 1.5 36-50 ft.-Ibs 58-80 ft.-Ibs. 116-137 ft.-Ibs.
(49-68 Nm) (79-108 Nm) (157-186 Nm)
Tightening Torques For General Use Screws, Bolts

And Nuts
Grade Standard Screw and Bolt Special Screw and Bolt (7)
Nominal Unit (4)

Diameter N·m kgf·m ft-Ibs N·m kgf.m ft-Ibs
M6 7.9 to 9.3 O.SO to 0.95 5.S to 6.9 9.S to 11.3 1.00 to 1.15 7.23 to 8.32
MS 17.7 to 20.6 1.8 to 2.1 13.0 to 15.2 23.5 to 27.5 2.4 to 2.8 17.4 to 20.3
M10 39.2 to 45.1 4.0 to 4.6 28.9 to 33.3 49.0 to 55.9 5.0 to 5.7 36.2 to 41.2
M12 . 62.8 to 72.6 6.4 to 7.4 46.3 to 53.5 77.5 to 90.2 7.9 to 9.2 57.1 to 66.5
I
Screw and bolt material grades are shown by numbers punched on the screw and bolt heads. Prior to
tightening, be sure to check out the numbers as shown below.
Punched Screw and bolt material grade

I number
None or 4 Standard screw and bolt SS400, S20C
7 Special screw and bolt S43C, S48C
I (Refined)
T300 Bobcat Loader

SPEC-30·3 Service Manual
o ca ®
T300 Bobcat Loader

SPEC-3Q-4 Service Manual
HYDRAULIC CONNECTION SPECIFICATIONS Figure SPEC-40-2
O-ring Face Seal Tightening Torque
O-ring Face Seal Connection
*
Tubeline TORQUE
Outside Ft.-Ibs.
IMPORTANT
I
Diameter
1/4"
Thread Size
9/16" -18
(Nm)
13 (18)
When repairing hydrostatic and hydraulic systems, 3/8" 11/16" - 16 22 (30)
clean the work area before disassembly and keep all 1/2" 13/16" 16 40 (54) :
518" 1" - 14 60 (81)
damage the system. 3/4" 1-3/16" - 12 84 (114)
1-2003-0888 7/8" 1-3/16" - 12 98 (133)
1" 1-7/16" - 12 118 (160)
Figure SPEC-40-1
1-1/4" 1-11/16" -12 154 (209) i
.
1-1/2" 2" -12 163 (221)
.
8-7575
When the fitting is tightened, you can feel when the fitting
is tight to eliminate leakage caused by under or over
torqued fittings. Use vaseline petroleum jelly to hold the
O-ring in position until the fittings are assembled [Figure
SPEC-40-1].
T300 Bobcat Loader

HYDRAULIC CONNECTION SPECIFICATIONS Flare Fitting
(CONT'D)
Figure SPEC-40-4
Straight Thread O-ring Fitting
Figure SPEC-40-3
TS-1619
Use the following procedure to tighten the flare fitting:
Tighten the nut until it makes contact with the seat. Make
Lubricate the O-ring before installing the fitting. Loosen a mark across the flats of both the male and female parts
the jam nut and install the fitting. Tighten the jam nut until of the connection (Item 1) [Figure SPEC-40-41
the washer is tight against the surface [Figure SPEC-40
3]. Use the chart [Figure SPEC-40-5 on Page SPEC-40-3j
to find the correct tightness needed (Item 2) [Figure
Tubelines And Hoses SPEC-40-4]. If the fitting leaks after tightening,
disconnect it and inspect the seat area for damage.
Replace any tubelines that are bent or flattened. They will
restrict flow, which will slow hydraulic action and cause
heat.
Replace hoses which show signs of wear, damage or

weather cracked rubber.
Always use two wrenches when loosening and tightening

hose or tubeline fittings.
T300 Bobcat Loader

SPEC-4Q-2 Service Manual
HYDRAULIC CONNECTION SPECIFICATIONS Figure SPEC-40-7
(CONT'D)
Hex Flat Tightening Method
Flare Fitting (Cont'd)
Flare FittingTightening Torque

Tubeline TORQUE
Outside Ft.-Ibs.
Diameter Thread Size (Nm)
1/4" 7/16 13 (18)
!
~ 1/2" - 20 17 (23)
3/8" 9/16" - 18 22 (30)
1/2" 3/4" - 16 40 (54) T8-1619
5/8" 7/8" - 14 60 (81)
3/4" . ,., 84 (114) Tighten the nut until it contacts with the seat. Make a
7/8" 1-3/16" 12 98 (133) mark across the flats of both the male and female parts of
1" 1-5/16" - 12 118 (160) the connection (Item 1) [Figure SPEC-40-7].
1-1/4" 1-5/8" - 12 154 (209) Use the chart [Figure SPEC-40-8 on Page SPEC-40-4]
1-1/2" 1-7/8" - 12 163 (221) to find the correct tightness needed (Item 2) [Figure
2" 2-1/2" - 12 252 (342) SPEC-40-7]. If the fitting leaks after tightening,
disconnect it and inspect the seat area for damage.
a-ring Flare Fitting
seCOndary?
Seal
P13009
The flare is the primary seal, the O-ring is the secondary

seal and helps absorb vibration and pressure pulses at
the connection [Figure SPEC-4D-S].
If necessary, the O-ring-flare fitting can be used without

an O-ring.
Use the following procedure to tighten the O-ring flare

fitting.
T300 Bobcat Loader

HYDRAULIC CONNECTION SPECIFICATIONS
Figure SPEC-40-9
(CONT'D)
O-ring Flare Fitting (Cont'd)
Figure SPEC-40-8
O-ring Flare Fitting Tightening Torque

*
Tubeline TORQUE
Outside Ft.-Ibs.
Diameter i
Thread Size (Nm)
1/4" ! 7/1" - 20 13 (18) i
5/16" 1/2" - 20 I
17 (23)
3/8" 9/16" - 18 I 22 (30)
1/2" 3/4" - 16 I 40 (54)
i I
5/8" 7/8" - 14 60 (81) NOTE: O-ring flare fittings are not recommended in
I all applications. Use the standard flare fittings
I 3/4" 1-1/16" - 12 84 (114)
in these applications.
7/8" 1-3/16 - 12 98 (133)
I 1" 1-5/16" - 12 118 (160) Do not use a O-ring flare fitting when a copper bonnet
orifice is used. When tightened the connection at the
1-1/4" 1-5/8" - 12 154 (209)
bonnet may distort the flare face and prevent it from
1-1/2" 1-7/8" - 12 163 (221) sealing.
f------
2" I 2-1/2" - 12 I
!
252 (342)
Use a standard flare fitting (Item 1) [Figure SPEC-40-9]
* If a torque wrench is used to tighten a new fitting to a as shown.
used hose/tubeline.
When a O-ring flare fitting is used as a straight thread
* If a toque wrench is used to tighten a used fittng to a port adapter the O-ring flare face is not used to seal. The
new hose/tubeline. O-ring may come off the fitting and enter the system.
* If a torque wrench is used to tighten a new fitting to a Figure SPEC-40-10

new hose/tubeline.
** If using the hex flat tightening method to tighten a new

fitting to a new hose/tubeline.
** If using the hex flate tighening method to tighten a

new fitting to a used hose/tubeline.
*** If using the hex flat tightening method to tighten a

used fitting to a new hose/tubeline.
NOTE: Always remove the O-ring (Item 1) [Figure

SPEC-40-10] from the flare face as shown.
An O-ring (Item 2) [Figure SPEC-40-10] is added to the

flat boss of the fitting to seal the connection in this
application.
T300 Bobcat Loader

HYDRAULIC CONNECTION SPECIFICATIONS Port seal and nut, washer and a-ring (O-ring Boss)
(CONT'D) fittings use the same tightening torque valve chart.
Port Seal Fitting If a torque wrench cannot be used, use the following
method.
Figure SPEC-40-11
Tighten the nut until it just makes metal to metal contact,
you can feel the resistance.
Tighten the nut with a wrench no more than one hex flat
maximum.
Do not over tighten the port seal fitting.
Nut Seals NOTE: If a torque wrench cannot be used, use the

~f---
To Fitting hex flat tightening method as an approximate
guideline.
Nut Seals NOTE: Port seal fittings are not recommended in all
To Port applications. Use O-ring boss fittings in these
applications.
Secondary O-ring Seal I P·13008
The nut is the primary seal, the a-ring is the secondary

seal and helps absorb vibration and pressure pulses at
the connection [Figure SPEC-40-11].
The hex portion of the nut does not contact the surface of
the component when the nut is tight.
Figure SPEC-40-12
Port Seal. and O-ring Boss

Tightening Torque
TORQUE
Ft.-Ibs.
Thread Size (Nm)
7/16" 20 1318)
9/16" - 18 22 (30)
i
3/4" -1 6 40 (54)
I 7/8" - 14 60 (81) I
1-1/16" 12 84 (114)
1-3/16" - 12 98 (133)
1-5/16" - 12 118(160)
1-7/16" - 12 154 (209)
1-5/8" - 12 163 (221)
Use the following procedure to tighten the port seal

fitting:
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader

HYDRAULIC FLUID SPECIFICATIONS When temperatures below zero degree F (-18°C) are
common, the loader must be kept in a warm building.
Specifications Extra warm-up time must be used each time the loader is
started during cold temperature conditions. Cold fluid will
Use Bobcat hydraulic transmission fluid (PIN 6563328). If not flow easily and it makes action on the hydraulic
this fluid is not available, use 10W-30 or 10W-40 SAE function slower. Loss of fluid flow to the hydrostatic
Motor Oil (5W-30 for OaF [-18°C] and Below). transmission pump (indicated by TRANS light ON) can
cause transmission damage in less than 60 seconds.
DO NOT use automatic transmission fluids in the loader
or permanent damage to the transmission will result.
A WARNING
A WARNING
During cold weather (32°F [O°C] and below), do not
operate machine until the engine has run for at least
Diesel fuel or hydraulic fluid under pressure can five minutes at less than half throttle. This warm-up
penetrate skin or eyes, causing serious injury or period is necessary for foot pedal operation and safe
death. Fluid leaks under pressure may not be visible. stopping. Do not operate controls during warm-up
Use a piece of cardboard or wood to find leaks. Do period.
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention When temperatures are below -20°F (-30°C), the
from a physician familiar with this injury. hydrostatic oil must be heated or kept warm. The
W-2072-0496 hydrostatic system will not get enough oil at low
temperatures. Park the machine in an area where the
temperature will be above OaF (-18°C) if possible.
W-2027-1285
T300 Bobcat loader

o ca ®
T300 Bobcat Loader

CONVERSIONS
Decimal And Millimeter Equivalents
FRACTIONS DECIMALS MM FRACTIONS DECIMALS MM

1/64- 0.015625 0.397 33/64- 0.515625 - 13.097
1/32 0.03125 0.794 17/32 0.53125 - 13.494
3164- 0.046875 1.191 35/64- 0.546875 - 13.891
1/16 0.0625 1.588 9/16 0.5625 14.288
5/64 - 0.078125 1.984 37/64- 0.578125 - 14.684
3/32 0.09375 - 2.381 19/32 0.59375 - 15.081
7/64- 0.109375 2.778 39/64- 0.609375 - 15.478
1/8 0.1250 3.175 S/8 0.6250 15.875
9/64 - 0.140625 3.572 41/64- 0.640625 - 16.272
5/32 0.15625 3.969 21/32 0.65625 16.669
11/64- 0.171875 - 4.366 43/64- 0.671875 17.066
3/16 0.1876 4.762 11/16 0.6875 17.462
13/64- 0.203125 - 5.159 45/64- 0.703125 17.859
7/32 0.21875 - 5.556 23/32 0.71875 18.256
15/64 - 0.234375 5.953 47/64- 0.734375 18.653
1/4 0.2500 6.350 314 0.7500 19.050
17/64 - 0.265625 6.747 49/64- 0.765625 19.447
9/32 0.28125 - 7.144 25/32 0.78125 19.844
19/64 - 0.296875 7.541 51/64- 0.796875 20.241
5/16 0.3125 7.938 13/16 0.8125 20.638
21/64- 0.328125 - 8.334 53/64- 0.828125 - 21.034
11/32 0.34375 8.731 27/32 0.84375 21.431
23/64- 0.359375 - 9.128 55/64- 0.859375 - 21.828
318 0.3750 9.525 7/8 0.8750 22.225
25/64 - 0.390625 9.922 57/64- 0.890625 - 22.622
13/32 0.40625 10.319 29/32 0.90625 - 23.019
27/64- 0.421875 - 10.716 59/64- 0.921875 23.416
7/16 0.4375 11.112 15/16 0.9375 23.812
29/64- 0.453125 - 11.509 61/64- 0.953125 - 24.209
15/32 0.46875 - 11.906 31/32 0.96875 - 24.606
31/64- 0.484375 - 12.303 63/64- 0.984375 25.003
1/2 0.5000 12.700 1 1.000 25.400
1 mm = 0.03937" 0.001 = 0.0254 mm

U.S. To Metric Conversion
TO CONVERT INTO MULTIPLY BY
LINEAR Miles Kilometers 1.
MEASUREMENT Yards Meters O.
Feet Meters O.
Feet Centimeters 30.

Inches Meters 0.0254
Inches Centimeters 2.54
Inches Millimeters 25.4
AREA Square Miles Square Kilometers 2.59
Square Feet Square Meters 0.0929
Square Inches Square Centimeters 6.452
Acre Hectare 0.4047
VOLUME Cubic Yards Cubic Meters 0.7646
Cubic Feet Cubic Meters 0.02832
Cubic Inches Cubic Centimeters 16.39
WEIGHT Tons (Short) Metric Tons 0.9078

Pounds Kilograms 0.4536
Ounces (Avdp.) Grams 28.3495
PRESSURE Pounds/Sq. In. Kilopascal 6.895
WORK Foot-Pounds Newton-Meter 1.356
LIQUID VOLUME Quarts Liters 0.9463
Gallons Liters 3.785
LIQUID FLOW GalionslMinute LiterslMinute 3.785
TEMPERATURE Fahrenheit Celsius 1.Subtract 32°
2. Multiply by 5/9
T300 Bobcat Loader

o ca ®
T300 Bobcat Loader


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_ Bobcal®

SIN 525411001 & Above

CONTROL SYSTEM (BICSTM)

Instructions are necessary before operating or servicing machine. Read

8-1 0731 a 8-19110

A Stop, cool and clean engine of

ADVANCED CONTROL SYSTEM (ACS) ............... 60-01

AIR CLEANER .................................................... 70-01

AIR CLEANER SERVICE ....................................... 10-01

AIR CONDITIONING SERViCE .............................. 80-01

AIR CONDITIONING SYSTEM FLOW ................... 80~01

ALTERNATOR ........................................................ 60-01

FLYWHEEL RPM SENSOR .................................... 60-01

BASIC TROUBLESHOOTING ................................ 80-01

BATIERY ................................................................ 60-01

BOBCAT CONTROLLER ........................................ 60-01

BICSTM SYSTEM ............................................... 60-01

BLOWER FAN ........................................................ 80-01

BOB-TACH ................................................... 10-01,50-01

BRAKE .................................................................... 40-01

BUCKET POSITION VALVE ................................20-01

HEATER VALVE ......................................................80-01

CHARGE PRESSURE ............................................ 30-01

COMPONENTS ...................................................... 80-01

COMPRESSOR ...................................................... 80-01

CONDENSER ......................................................... 80-01

CONTROL HANDLE ............................................... 50-01

CONTROL HANDLE (ADVANCED CONTROL

SYSTEM) (ACS) SELECTABLE HAND/FOOT

CONTROL ............................................................ 50-01

CONTROL HANDLE (SELECTABLE JOYSTICK

CONTROL) (SJC) ................................................. 50-01

CONTROL PANEL .................................................. 50-01

CONTROL PANEL (SELECTABLE JOYSTICK

CONTROL) (SJC) ................................................. 50-01

CONTROL PEDALS ............................................... 50-01

CONTROL PEDALS (ACS) .................................... 50-01

CONTROLLER (SELECTABLE JOYSTICK

CONTROL) (SJC) ................................................. 60-01

CONVERSIONS ............................................ SPEC-01

COOLING FAN ....................................................... 70-01

CYLINDER (LIFT) ................................................... 20-01

CYLINDER (POWER BOB-TACH) .......................... 20-01

CYLINDER (TILT) ............................................... 20-01

DIAGNOSTICS .................................................... 60-01

DRIVE BELT ........................................................... 30-01

DRIVE COMPONENTS .......................................... 40-01

. CONTROL) (SJC) .................................................. 50-01

REFERENCE ........................................................ 60-01

REFERENCE (SELECTABLE JOYSTICK

CONTROL) (SJC) ................................................. 60-01

ELECTRICAL SYSTEM INFORMATION ................ 60-01

ENGINE ................................................................. 70-01

ENGINE COOLING SYSTEM ................................. 10-01

ENGINE LUBRICATION SySTEM .......................... 10-01