Acopos P3: User's Manual

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ACOPOS P3

User's manual

Version: 1.10 (November 2017)


Model no.: MAACPP3-ENG

Translation of the original manual


All values in this manual are current as of its publication. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or incomplete information
in this manual. In addition, B&R Industrial Automation GmbH shall not be liable for incidental or consequential
damages in connection with or arising from the furnishing, performance or use of this material. The software names,
hardware names and trademarks used in this document are registered by their respective companies.

ACOPOS P3 user's manual V1.10 1


ACOPOS P3 user's manual V1.10 2
Chapter index

Chapter index
Chapter 1: General information

Chapter 2: Technical data

Chapter 3: Installation

Chapter 4: Dimensioning

Chapter 5: Wiring

Chapter 6: Safety technology

Chapter 7: Standards and certifications

Appendix A: Accessories included in delivery

ACOPOS P3 user's manual V1.10 3


Chapter index

4 ACOPOS P3 user's manual V1.10


Chapter index

Chapter index
Appendix B: UL Markings

ACOPOS P3 user's manual V1.10 5


6 ACOPOS P3 user's manual V1.10
Table of contents

Chapter 1 General information................................................................................. 11

Table of contents
1 Manual history..................................................................................................................................................11
2 Safety guidelines..............................................................................................................................................12
2.1 Organization of safety notices....................................................................................................................12
2.2 General information.................................................................................................................................... 12
2.3 Intended use...............................................................................................................................................12
2.4 Protection against electrostatic discharge..................................................................................................13
2.4.1 Packaging..............................................................................................................................................13
2.4.2 Guidelines for proper ESD handling.....................................................................................................13
2.5 Transport and storage................................................................................................................................ 13
2.6 Handling and installation............................................................................................................................ 13
2.7 Operation.................................................................................................................................................... 14
2.7.1 Protection against touching electrical parts.......................................................................................... 14
2.7.2 Protection against hazardous movements............................................................................................14
2.8 Characteristic values for functional safety................................................................................................. 15
2.9 Environmentally friendly disposal............................................................................................................... 15
2.9.1 Separation of materials.........................................................................................................................15

Chapter 2 Technical data.......................................................................................... 17


1 Order key......................................................................................................................................................... 17
1.1 Continuous current Aeff (ccc)...................................................................................................................... 17
1.2 Plug-in modules (i)..................................................................................................................................... 17
1.3 Configurable accessories (j).......................................................................................................................18
2 8EI servo drives............................................................................................................................................... 19
2.1 General requirements................................................................................................................................. 19
2.2 Status indicators......................................................................................................................................... 19
2.2.1 Overview................................................................................................................................................19
2.2.2 LED state during startup.......................................................................................................................19
2.2.3 POWERLINK - LED status indicators...................................................................................................19
2.2.4 Ax1/Ax2/Ax3 - LED status indicators....................................................................................................20
2.3 X4x digital multi-encoder interfaces........................................................................................................... 20
2.4 Servo drives - Module overview.................................................................................................................21
2.5 1-axis modules........................................................................................................................................... 22
2.5.1 Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC........................................................... 22
2.5.2 Mains input voltage - 3x 200 to 480 VAC............................................................................................ 28
2.6 2-axis modules........................................................................................................................................... 44
2.6.1 Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC........................................................... 44
2.6.2 Mains input voltage - 3x 200 to 480 VAC............................................................................................ 49
2.7 3-axis modules........................................................................................................................................... 59
2.7.1 Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC........................................................... 59
2.7.2 Mains input voltage - 3x 200 to 480 VAC............................................................................................ 65
2.8 Wiring.......................................................................................................................................................... 70
2.8.1 Pinout overview.....................................................................................................................................70
2.8.2 Connector X1 - Pinout.......................................................................................................................... 79
2.8.3 Connector X2 - Pinout.......................................................................................................................... 82
2.8.4 X3A, X3B connectors - Pinout..............................................................................................................82
2.8.5 Connector X4x (digital multi-encoder interface) - Pinout......................................................................83
2.8.6 Connector X5x - Pinout........................................................................................................................ 83
2.8.7 Connector X51A - Pinout......................................................................................................................83
2.8.8 Connector X51B - Pinout......................................................................................................................84
2.8.9 Connector X6 - Pinout.......................................................................................................................... 84
2.8.10 Connector X7 - Pinout........................................................................................................................ 85
2.8.11 Connector X8 - Pinout........................................................................................................................ 85
2.8.12 Connector X10 - Pinout...................................................................................................................... 85
2.8.13 Connector X11 - Pinout...................................................................................................................... 85
2.9 Setting the POWERLINK node number..................................................................................................... 86
3 Accessories...................................................................................................................................................... 87

ACOPOS P3 user's manual V1.10 7


Table of contents

3.1 8B0F passive line filters............................................................................................................................. 87


3.1.1 Order data............................................................................................................................................. 87
3.1.2 Technical data.......................................................................................................................................87
3.1.3 Wiring.................................................................................................................................................... 89
3.2 8EAC plug-in modules................................................................................................................................92
3.2.1 8EAC0122.001-1................................................................................................................................... 92
3.2.2 8EAC0122.003-1................................................................................................................................... 95
3.3 8EAD display modules............................................................................................................................... 98
3.3.1 Display module 8EAD0000.000-1.........................................................................................................98
3.4 Cables.......................................................................................................................................................109
3.4.1 General information.............................................................................................................................109
3.4.2 Cables - Overview.............................................................................................................................. 109
3.4.3 8ECH hybrid motor cables..................................................................................................................113
3.4.4 8ECM motor cables............................................................................................................................ 118
3.4.5 8ECF EnDat 2.2 cables...................................................................................................................... 129
3.4.6 8ECFxxxx.1231C-0 - EnDat 2.2 cables..............................................................................................132
3.4.7 8BCR resolver cables......................................................................................................................... 135
3.4.8 8ECR resolver cables with springtec connector.................................................................................138
3.4.9 Adapter cable...................................................................................................................................... 141
3.4.10 Cable extensions...............................................................................................................................144
3.5 General accessories................................................................................................................................. 157
3.5.1 Overview..............................................................................................................................................157
3.5.2 8SCSE shield component sets........................................................................................................... 158
3.5.3 8EXA front covers...............................................................................................................................163
3.5.4 8TB terminal blocks............................................................................................................................ 169
3.5.5 8EXC keying plugs............................................................................................................................. 186

Chapter 3 Installation...............................................................................................187
1 General information........................................................................................................................................187
2 Dimension diagrams and installation dimensions..........................................................................................188
2.1 8EI servo drives....................................................................................................................................... 188
2.1.1 Dimension diagrams........................................................................................................................... 188
2.1.2 Installation dimensions........................................................................................................................191
2.1.3 Permissible mounting orientations...................................................................................................... 192
2.2 Display module 8EAD0000.000-1............................................................................................................ 194
3 Installation and removal of 8EAC plug-in modules....................................................................................... 195
3.1 General information.................................................................................................................................. 195
3.2 Preparation............................................................................................................................................... 195
3.3 Installation.................................................................................................................................................196
3.4 Removal....................................................................................................................................................198
4 Using cooling systems in control cabinets.................................................................................................... 199
4.1 Natural convection.................................................................................................................................... 199
4.2 Using filter fans........................................................................................................................................ 199
4.3 Using air/air heat exchangers.................................................................................................................. 200
4.4 Using air/water heat exchangers..............................................................................................................201
4.5 Using cooling units................................................................................................................................... 202
4.5.1 General information.............................................................................................................................202
4.5.2 Installing a cooling unit on top of the control cabinet......................................................................... 202
4.5.3 Installing a cooling unit on the front of the control cabinet.................................................................203

Chapter 4 Dimensioning.......................................................................................... 205


1 Mains connection........................................................................................................................................... 205
1.1 General information.................................................................................................................................. 205
1.1.1 Network configurations........................................................................................................................205
1.1.2 Mains voltage range........................................................................................................................... 206
1.2 Dimensioning............................................................................................................................................ 206
1.2.1 Design................................................................................................................................................. 206

8 ACOPOS P3 user's manual V1.10


Table of contents

1.2.2 .............................................................................................................................................................207

Table of contents
1.3 Protective ground connection (PE).......................................................................................................... 210
2 24 VDC connection........................................................................................................................................211
2.1 General information.................................................................................................................................. 211
2.2 Design.......................................................................................................................................................211
2.3 Dimensioning............................................................................................................................................ 211
3 DC bus........................................................................................................................................................... 212
3.1 General information.................................................................................................................................. 212
3.2 Wiring design............................................................................................................................................ 212
3.3 DC bus network of ACOPOS P3 8EI servo drives.................................................................................. 213
3.3.1 Wiring.................................................................................................................................................. 213
3.3.2 Equal distribution of the applied power via the power rectifiers......................................................... 213
3.3.3 Equal distribution of the brake power on the braking resistors.......................................................... 214
3.4 Supplying power to ACOPOS P3 8EI servo drives via an ACOPOSmulti drive system.......................... 214
3.4.1 Wiring.................................................................................................................................................. 214
3.4.2 Fuse protection................................................................................................................................... 215
3.4.3 Chargeable DC bus capacitance........................................................................................................215
4 Motor connection............................................................................................................................................216
4.1 Motor overload protection.........................................................................................................................217
5 Braking resistors............................................................................................................................................ 218
5.1 General information.................................................................................................................................. 218
5.2 External braking resistor connection........................................................................................................ 219
5.2.1 Fuse protection................................................................................................................................... 219
5.3 Dimensioning braking resistors................................................................................................................ 219
5.4 Configuring brake resistors...................................................................................................................... 219
5.4.1 Using the integrated braking resistors................................................................................................219
5.4.2 Using external braking resistors......................................................................................................... 219
6 Formula symbols used...................................................................................................................................221

Chapter 5 Wiring...................................................................................................... 223


1 General information........................................................................................................................................223
1.1 EMC-compatible installation..................................................................................................................... 223
1.1.1 Installation guidelines..........................................................................................................................223
1.2 Using 8TB push-in terminal blocks.......................................................................................................... 227
1.3 Using the mini I/O connector................................................................................................................... 228

Chapter 6 Safety technology.................................................................................. 229


1 Standard safety technology ("hardwired safety technology")........................................................................ 229
1.1 General information.................................................................................................................................. 229
1.2 Principle - Implementing the safety function............................................................................................ 230
1.2.1 Additional function...............................................................................................................................231
1.3 Wiring the enable inputs to the required safety category / SIL / PL........................................................ 232
1.3.1 STO, category 4 / SIL 3 / PL e (variant A).........................................................................................232
1.3.2 STO, category 4 / SIL 3 / PL e (variant B).........................................................................................234
1.3.3 STO, category 3 / SIL 2 / PL d.......................................................................................................... 235
1.4 Wiring the enable inputs per safety category 3 / SIL 2 / PL d and functionality (STO, SS1, SS2, SLS,
SOS)................................................................................................................................................................236
1.4.1 STO, SLS, SOS - Safety category 4 / SIL 3 / PL e........................................................................... 236
1.4.2 SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant A)........................................................... 238
1.4.3 SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant B)........................................................... 240
1.4.4 STO, SLS, SOS - Safety category 3 / SIL 2 / PL d........................................................................... 243
1.4.5 SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant A)........................................................... 244
1.4.6 SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant B)........................................................... 246

Chapter 7 Standards and certifications................................................................. 249


1 Applicable European directives......................................................................................................................249
2 Applicable standards......................................................................................................................................249

ACOPOS P3 user's manual V1.10 9


Table of contents

3 Environmental limit values............................................................................................................................. 250


3.1 Mechanical conditions per EN 61800-2................................................................................................... 250
3.1.1 Operation.............................................................................................................................................250
3.1.2 Transport............................................................................................................................................. 250
3.2 Climate conditions per EN 61800-2......................................................................................................... 250
3.2.1 Operation.............................................................................................................................................250
3.2.2 Storage................................................................................................................................................ 250
3.2.3 Transport............................................................................................................................................. 251
4 Requirements for immunity to disturbances (EMC).......................................................................................251
4.1 Evaluation criteria (performance criteria)................................................................................................. 251
4.2 Low-frequency disturbances per EN 61800-3..........................................................................................251
4.3 High-frequency disturbances per EN 61800-3......................................................................................... 252
5 Requirements for emissions (EMC)...............................................................................................................253
5.1 High-frequency emissions per EN 61800-3............................................................................................. 253
5.1.1 Disturbance voltages on the power mains connection....................................................................... 253
5.1.2 Radiated emissions.............................................................................................................................253
6 Additional environmental limit values per EN 61800-2..................................................................................253
7 International certifications.............................................................................................................................. 254
8 Standards and definitions for safety technology............................................................................................254

Appendix A Accessories included in delivery...................................................... 257


1 ACOPOS P3 8EI servo drive........................................................................................................................ 257

Appendix B UL Markings........................................................................................ 260

10 ACOPOS P3 user's manual V1.10


General information • Manual history

General information
Chapter 1
Chapter 1 • General information

1 Manual history

Information:
B&R makes every effort to keep user's manuals as current as possible.
Particularly in the area of safety technology, the specifications listed in the latest version of this user's
manual on the B&R website (www.br-automation.com) are always valid!
Version Date Comment
1.0 2016-02-12 Start of manual history publication
1.10 2017-11-30 Changes / New features
• Chapter "General information":
- Safety guidelines: Updated "Intended use".
- Operation: Updated "Protection against touching electrical parts".
• Chapter "Technical data"
- Technical data: Updated "Order key".
- 8EI servo drives: Added "General requirements".
- Revised section "Status indicators" and added section "State transitions".
- 8EI servo drives: Revised and updated data, added connector pinouts.
- Wiring: Revised and updated overview of connections and individual connections.
- Accessories: Updated 8B0F passive line filters, 8EAC plug-in modules, 8EAD display modules, cables, cable
extensions, 8SCSE shield component sets, 8EXA covers, 8TB terminal blocks and 8EXC keying plugs. Added
new materials and updated data.
• Chapter "Installation"
- Dimension diagrams and installation dimensions: Updated dimension diagrams for the upper performance class-
es of 8EI servo drives.
- Dimension diagrams and installation dimensions: Updated figures for the permissible mounting orientations of
8EI servo drives.
- Installation and removal of 8EAC plug-in modules: Updated sections "General information", "Installation" and
"Removal".
• Chapter "Dimensioning"
- Mains connection: Updated section "Network configurations".
- Mains connection: Updated table for mains voltage range.
- Mains connection: Added sections "Dimensioning" and "Design", updated "Protective ground connection (PE)".
- DC bus: Added section.
- Braking resistor: Updated "General information".
• Chapter "Wiring"
- General information: Updated section "Installation notes"
• Chapter "Safety guidelines"
- Principle - Implementing safety functions: Updated "Additional function"
- Updated "Wiring enable inputs per safety category 3 / SIL 2 / PL d and functionality (STO): SS1, SLS, SS2 -
Safety category 3 / SIL 2 / PL d (variant B).
• Chapter "Standards and certifications"
- Updated "Applicable European directives".
- Updated "Applicable standards".
- Environmental limit values: Updated "Mechanical conditions per EN 61800-2", "Operation and transport".
- Updated "Climate conditions per EN 61800-2", "Operation, storage and transport".
- Updated standards, safety technology definitions
• Added appendix.
- Added "Accessories included in delivery".
- Added UL marks.

Table 1: Manual history

ACOPOS P3 user's manual V1.10 11


General information • Safety guidelines

2 Safety guidelines
2.1 Organization of safety notices

Safety notices in this manual are organized as follows:


Safety notice Description
Danger! Failure to observe these safety guidelines and notices can result in death, severe injury or substantial damage to property.
Warning! Failure to observe these safety guidelines and notices can result in severe injury or substantial damage to property.
Caution! Failure to observe these safety guidelines and notices can result in injury or damage to property.
Information: This information is important for avoiding malfunctions.

Table 2: Description of the safety notices used in this documentation

2.2 General information

B&R drive systems and servo motors have been designed, developed and manufactured for conventional use in
industrial environments.
They were not designed, developed and manufactured for any use involving serious risks or hazards that could
lead to death, injury, serious physical impairment or loss of any kind without the implementation of exceptionally
stringent safety precautions.
In particular, these risks include the use of these devices to monitor nuclear reactions in nuclear power plants, in
flight control or flight safety systems as well as in the control of mass transportation systems, medical life support
systems or weapons systems.
Servo drives, inverter modules and frequency inverters from B&R are not dual-use goods per appendix I of Council
Regulation (EC) No. 428/2009 | 3A225, amended by Commission Delegated Regulation (EU) No. 2015/2420.

Danger!
Drive systems and servo motors can have exposed parts with voltages applied (e.g. terminals) or hot
surfaces. Additional hazards include moving machine parts. The removal of required covers, inappro-
priate use of the devices or their improper installation or operation can result in severe personal injury
or damage to property.
All tasks such as the transport, installation, commissioning and servicing of devices are only permitted to be carried
out by qualified personnel. Qualified personnel are those familiar with the transport, mounting, installation, com-
missioning and operation of devices who also have the appropriate qualifications to perform these tasks. National
accident prevention regulations must be observed.
The safety notices, information about connection conditions (nameplate and documentation) and limit values spec-
ified in the technical data must be read carefully before installation and commissioning and are to be observed
in all cases.

2.3 Intended use

Servo drives are components designed to be installed in electrical systems or machines. They are not permitted
to be used unless the machine meets directive 2006/42/EC (machinery directive) as well as directive 2004/108/
EC (EMC directive).
B&R drive systems are only permitted to be directly operated on grounded industrial power systems (TN, TN-C-S).
When used in residential areas, commercial areas or small businesses, additional protective and filter measures
must be implemented by the user.

Danger!
Drive systems are not permitted to be operated directly on TT, IT and corner-grounded TN-S systems!
For technical data as well as connection and environmental conditions, see the nameplate or this user's manual.
Specifications regarding connection and environmental conditions must be observed!

Danger!
Electronic devices are never completely failsafe. If the drive systems fails, the user is responsible for
making sure that the motor is brought to a secure state.

12 ACOPOS P3 user's manual V1.10


General information • Safety guidelines

2.4 Protection against electrostatic discharge

General information
Chapter 1
Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly.

2.4.1 Packaging

Electrical components with a housing do not require special ESD packaging but must be handled properly (see
section 2.4.2 "Guidelines for proper ESD handling" on page 13).
Electrical components without a housing are protected by ESD-suitable packaging.

2.4.2 Guidelines for proper ESD handling

Electrical components with a housing


• Do not touch the connector contacts on connected cables.
• Do not touch the contact tips on circuit boards.

Electrical components without a housing


The following points apply in addition to the points listed under "Electrical components with a housing":
• Any persons handling electrical components or devices with installed electrical components must be
grounded.
• Components are only permitted to be touched on their narrow sides or front plate.
• Components must always be placed on or stored in a suitable medium (ESD packaging, conductive foam,
etc.).
Metallic surfaces are not suitable storage surfaces!
• Components must not be subjected to electrostatic discharge (e.g. caused by charged plastics).
• Observe a minimum distance of 10 cm from monitors and television sets.
• Measuring instruments and equipment must be grounded.
• Probe tips of galvanically isolated measuring instruments must be temporarily discharged on suitably
grounded surfaces before taking measurements.

Individual components
• ESD protective measures for individual components are thoroughly implemented at B&R (conductive floors,
footwear, arm bands, etc.).
• These special ESD protection measures for individual components are not necessary for customers han-
dling B&R products.

2.5 Transport and storage

During transport and storage, devices must be protected against undue stress (mechanical loads, temperature,
moisture, corrosive atmospheres, etc.).
Drive systems contain components sensitive to electrostatic charges that can be damaged by inappropriate han-
dling. It is therefore necessary to provide the required protective measures against electrostatic discharge when
installing or removing these drive systems.

2.6 Handling and installation

Warning!
B&R drive systems and servo motors can be heavy.
During handling and installation of heavy B&R drive systems or servo motors, there is therefore the
danger of personal injury or damage to property (through shearing, impacts, cutting or crushing).
Suitable protective equipment (e.g. safety glasses, protective gloves, safety shoes, etc.) must be used
whenever necessary!
Installation must be performed according to this documentation using suitable equipment and tools.
Devices are only permitted to be installed by qualified personnel and when the power is switched off. Before
installation, voltage to the control cabinet must be switched off and prevented from being switched on again.

ACOPOS P3 user's manual V1.10 13


General information • Safety guidelines

General safety guidelines and national accident prevention regulations for working with high voltage systems must
be observed.
Electrical installation must be carried out according to applicable national guidelines (e.g. wire cross section, fuses,
protective ground connections, see also chapter 4 "Dimensioning").

2.7 Operation

2.7.1 Protection against touching electrical parts

Danger!
To operate drive systems, it is necessary for certain parts to carry dangerous voltage levels over 60
VDC. Touching one of these components can result in a life-threatening electric shock. This could lead
to death, severe injury or damage to property.
Before commissioning the drive system, make sure that all connections are made and all covers are properly
installed.
Before applying the mains voltage to a drive system, it must be ensured that it is properly connected to ground
potential (PE rail). Ground connections must also be established if the drive system is connected for test purposes
or only being operated for a short period of time!
Before applying the mains voltage to a drive system, all voltage-carrying components must be securely covered.
During operation, all covers and control cabinet doors must remain closed.

Danger!
If the safety functions integrated in the drive system are used in an application, then they must be fully
validated before the drive system is switched on for the first time. This could lead to death, severe
injury or damage to property.
Control and power connections can still carry voltage even if the motor is not turning. Touching these connections
while the device is switched on is prohibited.
Before performing any work on drive systems, they must first be disconnected from the power system and prevented
from being switched on again.

Danger!
Dangerously high voltage!
Before performing service work, disconnect the power supply and wait 5 minutes to ensure that the
capacitors have discharged. Observe regulations!
This delay time of 5 minutes begins as soon as all of the synchronous motors connected to the drive
system that has been disconnected from the power supply have come to a standstill. If the synchro-
nous motors are not stationary when the drive system is disconnected from the power supply, then
the delay time must be extended accordingly.
The connections on the drive system for signal voltages in the voltage range 5 to 30 V are safely isolated circuits.
The signal voltage connections and interfaces are therefore only permitted to be connected to devices or electrical
components that have sufficient isolation per EN 61800-5-1 and protective extra-low voltage that corresponds to
voltage class DVC A (SELV, PELV).
Never remove the electrical connections of drive systems while voltage is applied. In the worst case, arcs may
occur that can subsequently cause personal injury and/or damage to contacts.

2.7.2 Protection against hazardous movements

Danger!
Improper control of motors can result in unintended hazardous movements! Such incorrect behavior
can have various causes:
• Incorrect installation or faults when handling components
• Improper or incomplete wiring
• Defective devices (drive system, motor, position encoder, cables, brake)
• Incorrect control (e.g. caused by software error)

14 ACOPOS P3 user's manual V1.10


General information • Safety guidelines

Some of the errors listed above can be detected and prevented by the drive system's internal monitoring. Never-

General information
theless, it is still possible for the motor shaft to move any time after the device is switched on! For this reason,

Chapter 1
higher-level safety precautions need to be put in place to ensure that personnel and machines are protected.
The moving parts on machines must be shielded in such a way as to prevent unintentional access by personnel.
This type of protection can be achieved by using stable mechanical protective equipment such as protective covers,
protective fences, protective gates or photoelectric sensors.
Removing, bypassing or circumventing these protective measures and entering the area where movement takes
place is prohibited.
A sufficient number of emergency stop buttons must be installed in direct proximity to the machine and be easily
accessible at all times. This emergency stop equipment must be checked before the machine is put into operation.
On free running motors, the key (if present) must be removed or measures taken to prevent its ejection. The holding
brake built into motors cannot prevent hoisting equipment from dropping hanging loads.

2.8 Characteristic values for functional safety

Characteristic values for functional safety are listed in chapter "Safety technology".
Characteristic values are calculated based on a proof test interval of maximum 20 years. Since a proof test cannot
be carried out for B&R drive systems, the proof test interval is the same as the system's mission time.
Per the EN ISO 13849, EN 62061 and IEC 61508 standards, the safety functions described in section "Safety
technology" cannot be used beyond the specified mission time.

Danger!
The user must ensure that all B&R drive systems that execute a safety function are replaced by new
B&R drive systems or removed from operation before their mission time expires.

2.9 Environmentally friendly disposal

All B&R drive systems and servo motors are designed to inflict as little harm as possible on the environment.

2.9.1 Separation of materials

It is necessary to separate out the different materials so that devices can undergo an environmentally friendly
recycling process.
Component Disposal
Drive systems, servo motors, cables Electronic recycling
Cardboard/Paper packaging Paper/Cardboard recycling

Table 3: Environmentally friendly separation of materials

Disposal must take place per applicable legal regulations.

ACOPOS P3 user's manual V1.10 15


Technical data

16 ACOPOS P3 user's manual V1.10


Technical data • Order key

Chapter 2 • Technical data

1 Order key

Technical data
8EI ccc d e f g h . i j kk - 1

Chapter 2
Icon Name
"ccc" 123 "Continuous current Aeff"
d H 3x 200 - 480 VAC
M 3x 200 - 230 VAC or 1x 110 - 230 VAC
e W Wall mounting
f S 1-axis module
D 2-axis module
T 3-axis module
g 1 Hardwired STO safety technology with encoder
S SafeMOTION, with digital encoder
h x 1) Module-specific options
0 Standard
"i" x 1) Plug-in module included in delivery
0 No plug-in module included in delivery
"j" x 1) Configurable accessories included in delivery
0 No configurable accessories included in delivery
kk xx 1) Customized options
00 No customized options

Table 4: ACOPOS P3 8EI servo drive - Order key


1) Placeholder for the respective option or configuration.

1.1 Continuous current Aeff (ccc)

Continuous current Aeff of the ACOPOS P3 servo drive is listed in the form of a 3-digit code (ccc) as part of the
model number.
Continuous current Available as
Order code (ccc)
[Aeff] 1-axis module 2-axis module 3-axis module
1X6 1.6 Yes No No
2X2 2.2 Yes Yes Yes
4X5 4.5 Yes Yes Yes
8X8 8.8 Yes Yes Yes
013 13 Yes No No
017 17 Yes Yes No
022 22 No Yes No
024 24 Yes No No
034 34 Yes No No
044 44 Yes No No

Table 5: Continuous current (ccc)

1.2 Plug-in modules (i)

ACOPOS P3 8EI servo drives can be configured with our without an included plug-in module. The selected plug-
in module is added to the content of delivery and included in the package containing the servo drive.

Order code (i) Plug-in module


A Resolver 1x interface 8EAC0122.001-1
C Resolver 3x interface 8EAC0122.003-1
0 No

Table 6: Plug-in modules (i)

ACOPOS P3 user's manual V1.10 17


Technical data • Order key

1.3 Configurable accessories (j)

ACOPOS P3 8EI servo drives can be configured to include accessories. The selected accessories are added to
the content of delivery and included in the package containing the servo drive.
Order code (j) Internal braking resistor 1) Front cover Connector set 2 (2-row) Connector set 1 (1-row)
0 No No No Yes
1 No No Yes No
2 No Yes No Yes
3 No Yes Yes No
4 Yes No No Yes
5 Yes No Yes No
6 Yes Yes No Yes
7 Yes Yes Yes No
A No No No No
B No Yes No No
C Yes No No No
D Yes Yes No No
1) Installed in the 8EI servo drive.

18 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2 8EI servo drives


2.1 General requirements

Automation Studio (AS)


ACOPOS P3 8EI servo drives are supported in AS V4.2.5 and later.

2.2 Status indicators

Technical data
Chapter 2
2.2.1 Overview

1-axis modules 2-axis modules 3-axis modules

PLK PLK PLK Ax3


Ax2
Ax2
Ax1 Ax1
Ax1

Table 7: 8EI servo drives - Status indicators

2.2.2 LED state during startup

The following intervals are used for the LED status indicators:
Block size: 50 ms
Repeats after: 3,000 ms
Status Ax1/Ax2/Ax3 Display
1. Boot procedure for Green
base hardware active Orange
Red
2. Waiting for network Green
telegram Orange
Red
3. Network communi- Green
cation active Orange
Red
4. ACOPOS operating Green
system being trans- Orange
ferred/burned Red
Ax1/Ax2/Ax3 PLK
5. Module booting Green
Orange
Red
6. Module ready for Green
operation Orange
Red

Table 8: LED state during startup

2.2.3 POWERLINK - LED status indicators

Label Color Description


PLK Green Blinking green (1x) The client detects a valid POWERLINK frame on the network.
Blinking green (2x) Cyclic operation on the network is taking place, but the client itself is not yet a participant.
Blinking green (3x) Cyclic operation of the client is in preparation.
Solid green The client is participating in cyclic operation.
Flickering green The client is not participating in cyclic operation and also does not detect any other sta-
tions on the network participating in cyclic operation.
Red Solid red The POWERLINK node number of the module is 0.
Blinking red/green The client is in an error state (drops out of cyclic operation).
Orange Solid orange Module booting

Table 9: POWERLINK - LED status indicators

ACOPOS P3 user's manual V1.10 19


Technical data • 8EI servo drives

2.2.4 Ax1/Ax2/Ax3 - LED status indicators

Label Color Function Description


Ax1 Green Ready Solid green The module is operational and the power stage can be enabled (operating sys-
Ax2 tem present and booted, no permanent or temporary errors).
Ax3 Blinking green The module is not ready for operation.
Examples:
• No signal on one or both enable inputs
• DC bus voltage outside the tolerance range
• Overtemperature on the motor (temperature sensor)
• Motor feedback not connected or defective
• Motor temperature sensor not connected or defective
• Overtemperature on the module (IGBT junction, heat sink, etc.)
• Disturbance on network
Red Error Solid red There is a permanent error on the module.
Examples:
• Permanent overcurrent
• Invalid data in EPROM
Blinking red Burning ACOPOS P3 operating system
Orange Run Solid orange The module's power stage is enabled.
--- --- LED off No voltage being supplied to module

Table 10: Ax1/Ax2/Ax3 - LED status indicators

2.3 X4x digital multi-encoder interfaces

Information:
The encoder type for the multi-encoder interface is not predefined from the factory.
Before commissioning, configure the encoder type and – depending on the encoder type – the encoder
supply voltage in Automation Studio for each multi-encoder interface!
The following encoder types are supported:
Technical data Encoder type
EnDat 2.2 SSI BiSS (mode C) HIPERFACE DSL
Output voltage 1) 11.45 V ±0.1 V 11.45 V ±0.1 V 11.45 V ±0.1 V
5.2 V ±0.1 V 2)
Data transfer rate 6.25 Mbit/s 100 to 400 kbit/s 1 to 8.33 Mbit/s 9.375 Mbit/s
Terminating resistor 120 Ω 110 Ω ±10%
Support 3) ACOPOS operating sys- ACOPOS operating sys- ACOPOS operating sys- ACOPOS operating sys-
tem 3.11.0 and higher tem 5.00.0 and higher tem 3.11.0 and higher tem 3.16.0 and higher
Selection in Automation EnDat SSI BiSS HIPERFACE DSL
Studio

Table 11: Supported encoder types


1) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
2) Output voltage 5.2 V is only available under the following conditions:

• 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
• ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxx... 3-axis modules)
• ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)

3) Operating system version from which a certain encoder type is supported.

Caution!
An incorrect configuration can result in irreparable damage to the connected encoder!

20 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.4 Servo drives - Module overview


Model number Short description Page
1-axis modules
8EI013HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 13 A, 1 axis, 34
wall mounting
8EI017HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 17 A, 1 axis, 34
wall mounting
8EI024HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 24 A, 1 axis, 39
wall mounting

Technical data
8EI034HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 34 A, 1 axis, 39

Chapter 2
wall mounting
8EI044HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 44 A, 1 axis, 39
wall mounting
8EI1X6HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 1.6 A, 1 axis, 28
wall mounting
8EI1X6MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 22
1.6 A, 1 axis, wall mounting
8EI2X2HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 2.2 A, 1 axis, 28
wall mounting
8EI2X2MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 22
2.2 A, 1 axis, wall mounting
8EI4X5HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 4.5 A, 1 axis, 28
wall mounting
8EI4X5MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 22
4.5 A, 1 axis, wall mounting
8EI8X8HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 8.8 A, 1 axis, 28
wall mounting
8EI8X8MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 22
8.8 A, 1 axis, wall mounting
2-axis modules
8EI017HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 2x 17 A, 2 axes, 54
wall mounting
8EI022HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 2x 22 A, 2 axes, 54
wall mounting
8EI2X2HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 2x 2.2 A, 2 axes, 49
wall mounting
8EI2X2MWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 44
2x 2.2 A, 2 axes, wall mounting
8EI4X5HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 2x 4.5 A, 2 axes, 49
wall mounting
8EI4X5MWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 44
2x 4.5 A, 2 axes, wall mounting
8EI8X8HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 2x 8.8 A, 2 axes, 49
wall mounting
8EI8X8MWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 44
2x 8.8 A, 2 axes, wall mounting
3-axis modules
8EI2X2HWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 3x 2.2 A, 3 axes, 65
wall mounting
8EI2X2MWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 59
3x 2.2 A, 3 axes, wall mounting
8EI4X5HWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 3x 4.5 A, 3 axes, 65
wall mounting
8EI4X5MWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 59
3x 4.5 A, 3 axes, wall mounting
8EI8X8HWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 3x 200-480 VAC, 3x 8.8 A, 3 axes, 65
wall mounting
8EI8X8MWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder interface per axis, 1x 110-230 VAC, 3x 200-230 VAC, 59
3x 8.8 A, 3 axes, wall mounting

ACOPOS P3 user's manual V1.10 21


Technical data • 8EI servo drives

2.5 1-axis modules

2.5.1 Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC

2.5.1.1 Continuous power up to 2 kW (motor connection)

2.5.1.1.1 Order data


Model number Short description Figure
1-axis modules
8EI1X6MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 1.6 A, 1 axis,
wall mounting
8EI2X2MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 2.2 A, 1 axis,
wall mounting
8EI4X5MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 4.5 A, 1 axis,
wall mounting
8EI8X8MWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 8.8 A, 1 axis,
wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA100.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 1
8EXA100.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 1
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.223C-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.223C-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 12: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1, 8EI4X5MWS10.XXXX-1, 8EI8X8MWS10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.223C-20 8TB3206.223C-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 13: Terminal blocks - Model numbers

22 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.5.1.1.2 Technical data


Model number 8EI1X6MWS10.XXXX-1 8EI2X2MWS10.XXXX-1 8EI4X5MWS10.XXXX-1 8EI8X8MWS10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment

Technical data
Mains connection

Chapter 2
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 1x 110 VAC to 230 VAC ±10%
3x 200 VAC to 230 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 1 kVA Max. 1.25 kVA Max. 2.5 kVA Max. 5 kVA
Inrush current Max. 22 A
Switch-on interval Typ. 60 s
Integrated line filter per EN 61800-3, No 1)
category C3
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rat- [(30 + 10 * PAVG [kW] + 5.8 * IAX1 [A] + 0.25 * IBR12 [A]) + PVSLOT) * 1.1] [W] 2)
ing without braking resistor
Max. cable length 3 m 3)
DC bus connection
Continuous power 4) 0.4 kW 5) 0.5 kW 5) 1 kW 5) 2 kW
Reduction of continuous power de-
pending on mains input voltage
Mains input voltage <230 VAC 0.4 kW * (Mains input 0.5 kW * (Mains input 1 kW * (Mains input 2 kW * (Mains input
voltage [V] / 230 V) voltage [V] / 230 V) voltage [V] / 230 V) voltage [V] / 230 V)
DC bus capacitance 1880 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 6)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 4310 µF
Current consumption 0.9 A + Current for motor holding brake 7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 1
Continuous power per motor connec- 0.4 kW 0.5 kW 1 kW 2 kW
tion 8)
Continuous current per motor connec- 1.6 Aeff 2.2 Aeff 4.5 Aeff 8.8 Aeff
tion 8)
Reduction of continuous current de-
pending on switching frequency 9)
Switching frequency 5 kHz No reduction
Switching frequency 10 kHz No reduction
Switching frequency 20 kHz No reduction 0.109 A/K (start-
ing at 33.7°C) 10)
Reduction of continuous current de-
pending on installation elevation
Starting at 500 m above sea level 0.16 Aeff per 1000 m 0.22 Aeff per 1000 m 0.45 Aeff per 1000 m 0.88 Aeff per 1000 m
Peak current per motor connection 4.5 Aeff 6 Aeff 12.25 Aeff 24 Aeff
Peak power output 1 kW 1.25 kW 2.5 kW 5 kW
Nominal switching frequency 5 kHz
Possible switching frequencies 11) 5 / 10 / 20 kHz

Table 14: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1,


8EI4X5MWS10.XXXX-1, 8EI8X8MWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 23


Technical data • 8EI servo drives
Model number 8EI1X6MWS10.XXXX-1 8EI2X2MWS10.XXXX-1 8EI4X5MWS10.XXXX-1 8EI8X8MWS10.XXXX-1
Electrical stress of connected motor Limit value curve A
per IEC TS 60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault pro- Yes
tection
Max. output frequency 598 Hz 12)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. motor line length depending on
switching frequency
Switching frequency 5 kHz 75 m 13)
Switching frequency 10 kHz 38 m 13)
Switching frequency 20 kHz 19 m 13)
Motor holding brake connection
Quantity 1
Output voltage 14) Depends on the input voltage on connector X2
Continuous current 1.3 A
Max. internal resistance 0.25 Ω
Extinction potential Approx. 30 V
Max. extinction energy per switching 1.5 Ws
operation
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protec- Yes
tion
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit Approx. 30 mA
monitoring
Response threshold for undervoltage Approx. 23 V
monitoring
Max. cable length 75 m 15)
Braking resistor 16)
Peak power int./ext. 1.5 kW / 11 kW
Continuous power int./ext. 100 W / 970 W
Minimum braking resistance (ext.) 12 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault pro- Short circuit protection: Yes
tection Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V

Table 14: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1,


8EI4X5MWS10.XXXX-1, 8EI8X8MWS10.XXXX-1 - Technical data
24 ACOPOS P3 user's manual V1.10
Technical data • 8EI servo drives
Model number 8EI1X6MWS10.XXXX-1 8EI2X2MWS10.XXXX-1 8EI4X5MWS10.XXXX-1 8EI8X8MWS10.XXXX-1
Switching delay at nominal input volt-
age
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground po- Max. ±38 V
tential
OSSD signal connections 17) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²

Technical data
Chapter 2
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 1
Type Digital multi-encoder interface, configurable 18)
Connections 8-pin female mini I/O connector
Status indicators None 19)
Electrical isolation
Encoder - ACOPOS P3 No
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 20)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 21)22)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 23)
Data transfer rate Depends on the configured encoder type
Differential voltage 24)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 25)
interface
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground po- Max. ±38 V
tential
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.13.0 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes

Table 14: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1,


8EI4X5MWS10.XXXX-1, 8EI8X8MWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 25


Technical data • 8EI servo drives
Model number 8EI1X6MWS10.XXXX-1 8EI2X2MWS10.XXXX-1 8EI4X5MWS10.XXXX-1 8EI8X8MWS10.XXXX-1
Installation at elevations above sea
level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN III
61800-5-1
Protection per EN 60529 IP20 26)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C
Mechanical characteristics
Dimensions
Width 66 mm
Height 290 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 3.2 kg

Table 14: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1,


8EI4X5MWS10.XXXX-1, 8EI8X8MWS10.XXXX-1 - Technical data
1) A line filter must be connected.
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) PAVG ... Average continuous power of the module
IAX1 ... RMS value of the current on axis 1
IBR1 ... Nominal current of the motor holding brake for axis 1
PVSLOT ... Power dissipation of the 8EAC plug-in module
3) Maximum cable length between line filter and mains connection on the module.
4) Valid for a mains input voltage of 230 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
5) The value can be higher under certain conditions.
6) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
7) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
8) Valid under the following conditions: 325 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) The temperature specifications refer to the ambient temperature.
10) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
11) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
12) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
13) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
14) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
15) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
16) There is a connection for external braking resistors. An internal braking resistor is available as an option.
17) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
18) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
19) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
20) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
21) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.

26 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
22) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
23) Except encoder type HIPERFACE DSL.
24) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
25) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
26) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

Technical data
Chapter 2

ACOPOS P3 user's manual V1.10 27


Technical data • 8EI servo drives

2.5.2 Mains input voltage - 3x 200 to 480 VAC

2.5.2.1 Continuous power up to 4 kW (motor connection)

2.5.2.1.1 Order data


Model number Short description Figure
1-axis modules
8EI1X6HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 1.6 A, 1 axis, wall mounting
8EI2X2HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 2.2 A, 1 axis, wall mounting
8EI4X5HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 4.5 A, 1 axis, wall mounting
8EI8X8HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 8.8 A, 1 axis, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA100.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 1
8EXA100.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 1
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.222B-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.222B-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 15: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1, 8EI4X5HWS10.XXXX-1, 8EI8X8HWS10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.222B-20 8TB3206.222B-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 16: Terminal blocks - Model numbers

28 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.5.2.1.2 Technical data


Model number 8EI1X6HWS10.XXXX-1 8EI2X2HWS10.XXXX-1 8EI4X5HWS10.XXXX-1 8EI8X8HWS10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment

Technical data
Mains connection

Chapter 2
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 3x 200 VAC to 480 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 1.75 kVA Max. 2.5 kVA Max. 5 kVA Max. 10 kVA
Inrush current Max. 45 A
Switch-on interval Typ. 60 s
Integrated line filter per EN 61800-3, No 1)
category C3
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rat- [(40 + 6.9 * PAVG [kW] + 7.5 * IAX1 [A] + 0.25 * IBR12 [A] + PVSLOT) * 1.1] [W] 2)
ing without braking resistor
Max. cable length 3 m 3)
DC bus connection
Continuous power 4) 0.7 kW 5) 1 kW 5) 2 kW 5) 4 kW
Reduction of continuous power de-
pending on mains input voltage
Mains input voltage <3x 400 VAC 0.7 kW * (Mains input 1 kW * (Mains input 2 kW * (Mains input 4 kW * (Mains input
voltage [V] / 400 V) voltage [V] / 400 V) voltage [V] / 400 V) voltage [V] / 400 V)
DC bus capacitance 470 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 6)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 4310 µF
Current consumption 0.9 A + Current for motor holding brake 7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 1
Continuous power per motor connec- 0.7 kW 1 kW 2 kW 4 kW
tion 8)
Continuous current per motor connec- 1.6 Aeff 2.2 Aeff 4.5 Aeff 8.8 Aeff
tion 8)
Reduction of continuous current de-
pending on switching frequency 9)
Switching frequency 5 kHz No reduction
Switching frequency 10 kHz No reduction
Switching frequency 20 kHz No reduction 0.105 A/K (start-
ing at 11.2°C) 10)
Reduction of continuous current de-
pending on installation elevation
Starting at 500 m above sea level 0.16 Aeff per 1000 m 0.22 Aeff per 1000 m 0.45 Aeff per 1000 m 0.88 Aeff per 1000 m
Peak current per motor connection 4.5 Aeff 6 Aeff 12.25 Aeff 24 Aeff
Peak power output 1.75 kW 2.5 kW 5 kW 10 kW
Nominal switching frequency 5 kHz
Possible switching frequencies 11) 5 / 10 / 20 kHz
Electrical stress of connected motor Limit value curve A
per IEC TS 60034-25

Table 17: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1,


8EI4X5HWS10.XXXX-1, 8EI8X8HWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 29


Technical data • 8EI servo drives
Model number 8EI1X6HWS10.XXXX-1 8EI2X2HWS10.XXXX-1 8EI4X5HWS10.XXXX-1 8EI8X8HWS10.XXXX-1
Protective measures
Overload protection Yes
Short circuit and ground fault pro- Yes
tection
Max. output frequency 598 Hz 12)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. motor line length depending on
switching frequency
Switching frequency 5 kHz 75 m 13)
Switching frequency 10 kHz 38 m 13)
Switching frequency 20 kHz 19 m 13)
Motor holding brake connection
Quantity 1
Output voltage 14) Depends on the input voltage on connector X2
Continuous current 1.3 A
Max. internal resistance 0.25 Ω
Extinction potential Approx. 30 V
Max. extinction energy per switching 1.5 Ws
operation
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protec- Yes
tion
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit Approx. 30 mA
monitoring
Response threshold for undervoltage Approx. 23 V
monitoring
Max. cable length 75 m 15)
Braking resistor 16)
Peak power int./ext. 7 kW / 25 kW
Continuous power int./ext. 100 W / 2 kW
Minimum braking resistance (ext.) 25 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault pro- Short circuit protection: Yes
tection Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V

Table 17: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1,


8EI4X5HWS10.XXXX-1, 8EI8X8HWS10.XXXX-1 - Technical data

30 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI1X6HWS10.XXXX-1 8EI2X2HWS10.XXXX-1 8EI4X5HWS10.XXXX-1 8EI8X8HWS10.XXXX-1
Switching delay at nominal input volt-
age
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground po- Max. ±38 V
tential
OSSD signal connections 17) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²

Technical data
Chapter 2
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 1
Type Digital multi-encoder interface, configurable 18)
Connections 8-pin female mini I/O connector
Status indicators None 19)
Electrical isolation
Encoder - ACOPOS P3 No
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 20)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 21)22)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 23)
Data transfer rate Depends on the configured encoder type
Differential voltage 24)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 25)
interface
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground po- Max. ±38 V
tential
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.13.0 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes

Table 17: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1,


8EI4X5HWS10.XXXX-1, 8EI8X8HWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 31


Technical data • 8EI servo drives
Model number 8EI1X6HWS10.XXXX-1 8EI2X2HWS10.XXXX-1 8EI4X5HWS10.XXXX-1 8EI8X8HWS10.XXXX-1
Installation at elevations above sea
level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN III
61800-5-1
Protection per EN 60529 IP20 26)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C
Mechanical characteristics
Dimensions
Width 66 mm
Height 290 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 3.2 kg

Table 17: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1,


8EI4X5HWS10.XXXX-1, 8EI8X8HWS10.XXXX-1 - Technical data
1) A line filter must be connected.
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) PAVG ... Average continuous power of the module
IAX1 ... RMS value of the current on axis 1
IBR1 ... Nominal current of the motor holding brake for axis 1
PVSLOT ... Power dissipation of the 8EAC plug-in module
3) Maximum cable length between line filter and mains connection on the module.
4) Valid for a mains input voltage of ≥3x 400 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
5) The value can be higher under certain conditions.
6) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
7) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
8) Valid under the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) The temperature specifications refer to the ambient temperature.
10) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
11) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
12) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
13) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
14) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
15) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
16) There is a connection for external braking resistors. An internal braking resistor is available as an option.
17) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
18) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
19) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
20) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
21) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.

32 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
22) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
23) Except encoder type HIPERFACE DSL.
24) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
25) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
26) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

Technical data
Chapter 2

ACOPOS P3 user's manual V1.10 33


Technical data • 8EI servo drives

2.5.2.2 Continuous power 6.5 kW to 8.5 kW (motor connection)

2.5.2.2.1 Order data


Model number Short description Figure
1-axis modules
8EI013HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 13 A, 1 axis, wall mounting
8EI017HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 17 A, 1 axis, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.222B-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.222B-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 18: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.222B-20 8TB3206.222B-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 19: Terminal blocks - Model numbers

34 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.5.2.2.2 Technical data


Model number 8EI013HWS10.XXXX-1 8EI017HWS10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC In preparation
UL cULus E225616
Power conversion equipment

Technical data
Mains connection

Chapter 2
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 3x 200 VAC to 480 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 13.5 kVA Max. 18 kVA
Inrush current Max. 50 A
Switch-on interval Typically 60 s
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rating without In preparation
braking resistor
Max. cable length 3 m 2)
DC bus connection
Continuous power 3) 6.5 kW 4) 8.5 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <3x 400 VAC 6.5 kW * (Mains input voltage [V] / 400 V) 8.5 kW * (Mains input voltage [V] / 400 V)
DC bus capacitance 940 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 5)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 5500 µF
Current consumption 1.2 A + Current for motor holding brake 6)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 1
Continuous power per motor connection 7) 6.5 kW 8.5 kW
Continuous current per motor connection 7) 13 Aeff 17 Aeff
Reduction of continuous current depending on
switching frequency
Switching frequency 5 kHz 0.2 A/K (starting at 40°C) 8)
Switching frequency 10 kHz 0.2 A/K (starting at 10°C) 8)
Switching frequency 20 kHz 0.2 A/K (starting at -32°C) 8)
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 1.3 Aeff per 1000 m 1.7 Aeff per 1000 m
Peak current per motor connection 32.5 Aeff 42.5 Aeff
Peak power output 16.25 kW 21.25 kW
Nominal switching frequency 5 kHz
Possible switching frequencies 9) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes
Max. output frequency 598 Hz 10)

Table 20: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 35


Technical data • 8EI servo drives
Model number 8EI013HWS10.XXXX-1 8EI017HWS10.XXXX-1
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 4-6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m
Switching frequency 10 kHz 38 m
Switching frequency 20 kHz 19 m
Motor holding brake connection
Quantity 1
Output voltage 11) Depends on the input voltage on connector X2
Continuous current 4A
Max. internal resistance 100 mΩ
Extinction potential 33 V
Max. extinction energy per switching operation 15 Ws
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring In preparation
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length 75 m 12)
Braking resistor 13)
Peak power int./ext. 14 kW / In preparation
Continuous power int./ext. 150 W / 4 kW
Minimum braking resistance (ext.) 25 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 14) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG

Table 20: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Technical data

36 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI013HWS10.XXXX-1 8EI017HWS10.XXXX-1
Max. cable length 30 m
Encoder interfaces
Quantity 1
Type Digital multi-encoder interface, configurable 15)
Connections 8-pin female mini I/O connector
Status indicators None 16)
Electrical isolation
Encoder - ACOPOS P3 No
Max. encoder cable length 75 m

Technical data
Depends on the cross section of the power supply wires of the encoder cable 17)

Chapter 2
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 18)19)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 20)
Data transfer rate Depends on the configured encoder type
Differential voltage 21)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 22)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.17.0 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 23)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C

Table 20: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 37


Technical data • 8EI servo drives
Model number 8EI013HWS10.XXXX-1 8EI017HWS10.XXXX-1
Mechanical characteristics
Dimensions
Width 66 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 4 kg

Table 20: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Technical data


1) A line filter must be connected.
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) Maximum cable length between line filter and mains connection on the module.
3) Valid for a mains input voltage of ≥3x 400 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
4) The value can be higher under certain conditions.
5) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
6) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
7) Valid under the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
8) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
9) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
10) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
11) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
12) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
13) There is a connection for external braking resistors. An internal braking resistor is available as an option.
14) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
15) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
16) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
17) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
18) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
19) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
20) Except encoder type HIPERFACE DSL.
21) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
22) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
23) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

38 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.5.2.3 Continuous power 10 kW to 18 kW (motor connection)

2.5.2.3.1 Order data


Model number Short description Figure
1-axis modules
8EI024HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 24 A, 1 axis, wall mounting
8EI034HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 34 A, 1 axis, wall mounting

Technical data
8EI044HWS10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-

Chapter 2
face per axis, 3x 200-480 VAC, 44 A, 1 axis, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA300.0010-00 ACOPOS P3 cover, B&R orange, double-width, height 2
8EXA300.0020-00 ACOPOS P3 cover, B&R dark gray, double-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
Shield component sets
8SCSE01.0200-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 2x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2104.223L-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 3:
T- T+ B- B+, L keying: 1010
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB4103.222A-10 Push-in terminal block, 3-pin, 1-row, spacing: 10.16 mm, label
2: PE RB- RB+, A keying: 000
8TB4104.222L-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
2: PE L3 L2 L1, L keying: 1010
8TB4104.224G-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
4: PE W V U, G keying: 0110
8TB4104.227F-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
4: DC-, DC-, DC+, DC+ F keying: 0101
8TB4204.202L-10 Push-in screw terminal block 4-pin, 2-row, spacing: 10.16 mm,
label 2: PE L3 L2 L1, L keying: 1010

Table 21: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB4104.222L-10 8TB4204.202L-10
X2 8TB3102.222C-20 8TB3202.222C-40
X51A 8TB4104.224G-10
X51B 8TB2104.223L-00
X6 8TB4103.222A-10
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00
X11 8TB4104.227F-10

Table 22: Terminal blocks - Model numbers

2.5.2.3.2 Technical data


Model number 8EI024HWS10.XXXX-1 8EI034HWS10.XXXX-1 8EI044HWS10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC In preparation
UL In preparation

Table 23: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 39


Technical data • 8EI servo drives
Model number 8EI024HWS10.XXXX-1 8EI034HWS10.XXXX-1 8EI044HWS10.XXXX-1
Mains connection
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 3x 200 VAC to 480 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 18.7 kVA Max. 26.4 kVA Max. 30.5 kVA
Inrush current Max. 100 A
Switch-on interval 60 s
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.75 to 16 mm²
Approbation data
UL/C-UL-US 20 to 4 AWG
CSA 20 to 4 AWG
Power dissipation at device power rating without In preparation
braking resistor
Max. cable length 3 m 2)
DC bus connection
Continuous power 3) 10 kW 4) 14 kW 4) 18 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <3x 400 VAC 10 kW * (Mains input 14 kW * (Mains input 18 kW * (Mains input
voltage [V] / 400 V) voltage [V] / 400 V) voltage [V] / 400 V)
DC bus capacitance 1680 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.75 to 16 mm²
Approbation data
UL/C-UL-US 20 to 4 AWG
CSA 20 to 4 AWG
Max. cable length 3 m 5)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance In preparation
Current consumption 3 A + Current for motor holding brake 6)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 1
Continuous power per motor connection 7) 10 kW 14 kW 18 kW
Continuous current per motor connection 7) 24 Aeff 34 Aeff 44 Aeff
Reduction of continuous current depending on
switching frequency
Switching frequency 5 kHz 0.8 A/K (starting at 40°C) 8)
Switching frequency 10 kHz In preparation
Switching frequency 20 kHz In preparation
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 2.4 Aeff per 1000 m 3.4 Aeff per 1000 m 4.4 Aeff per 1000 m
Peak current per motor connection 60 Aeff 85 Aeff 110 Aeff
Peak power output 25 kW 35 kW 45 kW
Nominal switching frequency 5 kHz
Possible switching frequencies 9) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes
Max. output frequency 598 Hz 10)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 16 mm²
Approbation data
UL/C-UL-US In preparation
CSA In preparation

Table 23: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Technical data

40 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI024HWS10.XXXX-1 8EI034HWS10.XXXX-1 8EI044HWS10.XXXX-1
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m
Switching frequency 10 kHz 35 m
Switching frequency 20 kHz 20 m
Motor holding brake connection
Quantity 1
Output voltage 11) Depends on the input voltage on connector X2
Continuous current 6.5 A

Technical data
Max. internal resistance 0.25 Ω

Chapter 2
Extinction potential 30 V
Max. extinction energy per switching operation In preparation
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring In preparation
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length 75 m 12)
Braking resistor 13)
Peak power output 45 kW
Continuous power 4 kW
Minimum braking resistance (ext.) 16 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.75 to 16 mm²
Approbation data
UL/C-UL-US 20 to 4 AWG
CSA 20 to 4 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 14) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 1
Type Digital multi-encoder interface, configurable 15)
Connections 8-pin female mini I/O connector
Status indicators None 16)
Electrical isolation
Encoder - ACOPOS P3 No

Table 23: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 41


Technical data • 8EI servo drives
Model number 8EI024HWS10.XXXX-1 8EI034HWS10.XXXX-1 8EI044HWS10.XXXX-1
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 17)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 18)19)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 20)
Data transfer rate Depends on the configured encoder type
Differential voltage 21)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 22)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.17.0 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 23)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C

Table 23: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Technical data

42 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI024HWS10.XXXX-1 8EI034HWS10.XXXX-1 8EI044HWS10.XXXX-1
Mechanical characteristics
Dimensions
Width 133 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 8 kg

Table 23: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Technical data

Technical data
1) A line filter must be connected.

Chapter 2
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) Maximum cable length between line filter and mains connection on the module.
3) Valid for a mains input voltage of ≥3x 400 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
4) The value can be higher under certain conditions.
5) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
6) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
7) Valid under the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
8) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
9) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
10) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
11) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
12) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
13) This values apply to an external braking resistor. This module is not equipped with an internal braking resistor.
14) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
15) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
16) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
17) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
18) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
19) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
20) Except encoder type HIPERFACE DSL.
21) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
22) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
23) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

ACOPOS P3 user's manual V1.10 43


Technical data • 8EI servo drives

2.6 2-axis modules

2.6.1 Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC

2.6.1.1 Continuous power up to 2 kW (motor connection)

2.6.1.1.1 Order data


Model number Short description Figure
2-axis modules
8EI2X2MWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 2x 2.2 A, 2
axes, wall mounting
8EI4X5MWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 2x 4.5 A, 2
axes, wall mounting
8EI8X8MWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 2x 8.8 A, 2
axes, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.223C-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.223C-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 24: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.223C-20 8TB3206.223C-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 25: Terminal blocks - Model numbers

44 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.6.1.1.2 Technical data


Model number 8EI2X2MWD10.XXXX-1 8EI4X5MWD10.XXXX-1 8EI8X8MWD10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment

Technical data
Mains connection

Chapter 2
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 1x 110 VAC to 230 VAC ±10%
3x 200 VAC to 230 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 2.5 kVA Max. 5 kVA
Inrush current Max. 22 A
Switch-on interval Typ. 60 s
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rating without [(35 + 10 * PAVG [kW] + 5.8 * (IAX1 [A] + IAX2 [A]) + 0.25 * (IBR12 [A] + IBR22 [A]) + PVSLOT) * 1.1] [W] 2)
braking resistor
Max. cable length 3 m 3)
DC bus connection
Continuous power 4) 1 kW 5) 2 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <230 VAC 1 kW * (Mains input 2 kW * (Mains input voltage [V] / 230 V)
voltage [V] / 230 V)
DC bus capacitance 1880 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 6)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 5500 µF
Current consumption 1.2 A + Current for motor holding brake 7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 2
Continuous power per motor connection 8) 0.5 / 0.5 kW 1 / 1 kW 2 / 2 kW 9)
Continuous current per motor connection 8) 2.2 / 2.2 Aeff 4.5 / 4.5 Aeff 8.8 / 8.8 Aeff
Reduction of continuous current depending on
switching frequency 10)
Switching frequency 5 kHz No reduction
Switching frequency 10 kHz No reduction
Switching frequency 20 kHz No reduction 0.144 A/K (starting at 53.6°C) 11) 0.144 A/K (starting at 23.7°C) 11)
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 0.22 Aeff per 1000 m 0.45 Aeff per 1000 m 0.88 Aeff per 1000 m
Peak current per motor connection 6 / 6 Aeff 12.25 / 12.25 Aeff 24 / 24 Aeff
Peak power output 1.25 kW 2.5 kW 5 kW 12)
Nominal switching frequency 5 kHz
Possible switching frequencies 13) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes

Table 26: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 45


Technical data • 8EI servo drives
Model number 8EI2X2MWD10.XXXX-1 8EI4X5MWD10.XXXX-1 8EI8X8MWD10.XXXX-1
Max. output frequency 598 Hz 14)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m 15)
Switching frequency 10 kHz 38 m 15)
Switching frequency 20 kHz 19 m 15)
Motor holding brake connection
Quantity 2
Output voltage 16) Depends on the input voltage on connector X2
Continuous current 1.3 A
Max. internal resistance 0.25 Ω
Extinction potential Approx. 30 V
Max. extinction energy per switching operation 1.5 Ws
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring Approx. 30 mA
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length 75 m 17)
Braking resistor 18)
Peak power int./ext. 1.5 kW / 11 kW
Continuous power int./ext. 150 W / 970 W
Minimum braking resistance (ext.) 12 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 19) 0.5 ms

Table 26: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Technical data

46 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2MWD10.XXXX-1 8EI4X5MWD10.XXXX-1 8EI8X8MWD10.XXXX-1
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 2

Technical data
Type Digital multi-encoder interface, configurable 20)

Chapter 2
Connections 8-pin female mini I/O connector
Status indicators None 21)
Electrical isolation
Encoder - ACOPOS P3 No
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 22)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 23)24)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 25)
Data transfer rate Depends on the configured encoder type
Differential voltage 26)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 27)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.11.2 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 28)

Table 26: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 47


Technical data • 8EI servo drives
Model number 8EI2X2MWD10.XXXX-1 8EI4X5MWD10.XXXX-1 8EI8X8MWD10.XXXX-1
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C
Mechanical characteristics
Dimensions
Width 66 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 4 kg

Table 26: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Technical data


1) A line filter must be connected.
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) PAVG ... Average continuous power of the module
IAX1, IAX2 ... RMS value of the current on axis 1, axis 2
IBR1, IBR2 ... Nominal current of the motor holding brake on axis 1, axis 2
PVSLOT ... Power dissipation of the 8EAC plug-in module
3) Maximum cable length between line filter and mains connection on the module.
4) Valid for a mains input voltage of 230 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
5) The value can be higher under certain conditions.
6) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
7) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
8) Valid under the following conditions: 325 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) The total continuous power of all motor connections is not permitted to exceed 2 kW.
10) The temperature specifications refer to the ambient temperature.
11) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
12) The total peak power of all motor connections is not permitted to exceed 5 kW.
13) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
14) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
15) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
16) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
17) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
18) There is a connection for external braking resistors. An internal braking resistor is available as an option.
19) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
20) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
21) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
22) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
23) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
24) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
25) Except encoder type HIPERFACE DSL.
26) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
27) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
28) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

48 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.6.2 Mains input voltage - 3x 200 to 480 VAC

2.6.2.1 Continuous power up to 4 kW (motor connection)

2.6.2.1.1 Order data


Model number Short description Figure
2-axis modules
8EI2X2HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 2x 2.2 A, 2 axes, wall mounting

Technical data
8EI4X5HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-

Chapter 2
face per axis, 3x 200-480 VAC, 2x 4.5 A, 2 axes, wall mounting
8EI8X8HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 2x 8.8 A, 2 axes, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.222B-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.222B-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 27: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.222B-20 8TB3206.222B-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 28: Terminal blocks - Model numbers

2.6.2.1.2 Technical data


Model number 8EI2X2HWD10.XXXX-1 8EI4X5HWD10.XXXX-1 8EI8X8HWD10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment

Table 29: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 49


Technical data • 8EI servo drives
Model number 8EI2X2HWD10.XXXX-1 8EI4X5HWD10.XXXX-1 8EI8X8HWD10.XXXX-1
Mains connection
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 3x 200 VAC to 480 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 5 kVA Max. 10 kVA
Inrush current Max. 45 A
Switch-on interval Typ. 60 s
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rating without [(50 + 6.9 * PAVG [kW] + 7.5 * (IAX1 [A] + IAX2 [A]) + 0.25 * (IBR12 [A] + IBR22 [A]) + PVSLOT) * 1.1] [W] 2)
braking resistor
Max. cable length 3 m 3)
DC bus connection
Continuous power 4) 2 kW 5) 4 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <3x 400 VAC 2 kW * (Mains input 4 kW * (Mains input voltage [V] / 400 V)
voltage [V] / 400 V)
DC bus capacitance 470 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 6)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 5500 µF
Current consumption 1.2 A + Current for motor holding brake 7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 2
Continuous power per motor connection 8) 1 / 1 kW 2 / 2 kW 4 / 4 kW 9)
Continuous current per motor connection 8) 2.2 / 2.2 Aeff 4.5 / 4.5 Aeff 8.8 / 8.8 Aeff
Reduction of continuous current depending on
switching frequency 10)
Switching frequency 5 kHz No reduction 1.571 A/K (starting at 53.1°C) 11)
Switching frequency 10 kHz No reduction 0.108 A/K (starting at 29.5°C)
Switching frequency 20 kHz No reduction 0.091 A/K (starting at 29.4°C) 12) 0.091 A/K (starting at -17.9°C) 12)
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 0.22 Aeff per 1000 m 0.45 Aeff per 1000 m 0.88 Aeff per 1000 m
Peak current per motor connection 6 / 6 Aeff 12.25 / 12.25 Aeff 24/24 Aeff
Peak power output 2.5 kW 5 kW 10 kW 13)
Nominal switching frequency 5 kHz
Possible switching frequencies 14) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes
Max. output frequency 598 Hz 15)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG

Table 29: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Technical data

50 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2HWD10.XXXX-1 8EI4X5HWD10.XXXX-1 8EI8X8HWD10.XXXX-1
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m 16)
Switching frequency 10 kHz 38 m 16)
Switching frequency 20 kHz 19 m 16)
Motor holding brake connection
Quantity 2
Output voltage 17) Depends on the input voltage on connector X2
Continuous current 1.3 A

Technical data
Max. internal resistance 0.25 Ω

Chapter 2
Extinction potential Approx. 30 V
Max. extinction energy per switching operation 1.5 Ws
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring Approx. 30 mA
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length 75 m 18)
Braking resistor 19)
Peak power int./ext. 7 kW / 25 kW
Continuous power int./ext. 150 W / 2 kW
Minimum braking resistance (ext.) 25 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 20) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 2
Type Digital multi-encoder interface, configurable 21)
Connections 8-pin female mini I/O connector
Status indicators None 22)
Electrical isolation
Encoder - ACOPOS P3 No

Table 29: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 51


Technical data • 8EI servo drives
Model number 8EI2X2HWD10.XXXX-1 8EI4X5HWD10.XXXX-1 8EI8X8HWD10.XXXX-1
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 23)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 24)25)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 26)
Data transfer rate Depends on the configured encoder type
Differential voltage 27)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 28)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.11.2 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 29)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C

Table 29: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Technical data

52 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2HWD10.XXXX-1 8EI4X5HWD10.XXXX-1 8EI8X8HWD10.XXXX-1
Mechanical characteristics
Dimensions
Width 66 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 4 kg

Table 29: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Technical data

Technical data
1) A line filter must be connected.

Chapter 2
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) PAVG ... Average continuous power of the module
IAX1, IAX2 ... RMS value of the current on axis 1, axis 2
IBR1, IBR2 ... Nominal current of the motor holding brake on axis 1, axis 2
PVSLOT ... Power dissipation of the 8EAC plug-in module
3) Maximum cable length between line filter and mains connection on the module.
4) Valid for a mains input voltage of ≥3x 400 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
5) The value can be higher under certain conditions.
6) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
7) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
8) Valid under the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) The total continuous power of all motor connections is not permitted to exceed 4 kW.
10) The temperature specifications refer to the ambient temperature.
11) Value for the nominal switching frequency.
12) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
13) The total peak power of all motor connections is not permitted to exceed 10 kW.
14) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
15) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
16) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
17) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
18) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
19) There is a connection for external braking resistors. An internal braking resistor is available as an option.
20) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
21) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
22) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
23) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
24) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
25) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
26) Except encoder type HIPERFACE DSL.
27) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
28) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
29) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

ACOPOS P3 user's manual V1.10 53


Technical data • 8EI servo drives

2.6.2.2 Continuous power 2 x 7 kW to 2 x 9 kW (motor connection)

2.6.2.2.1 Order data


Model number Short description Figure
2-axis modules
8EI017HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 2x 17 A, 2 axes, wall mounting
8EI022HWD10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 2x 22 A, 2 axes, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA300.0010-00 ACOPOS P3 cover, B&R orange, double-width, height 2
8EXA300.0020-00 ACOPOS P3 cover, B&R dark gray, double-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz
Shield component sets
8SCSE01.0200-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 2x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000
8TB4103.222A-10 Push-in terminal block, 3-pin, 1-row, spacing: 10.16 mm, label
2: PE RB- RB+, A keying: 000
8TB4104.222L-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
2: PE L3 L2 L1, L keying: 1010
8TB4104.227F-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
4: DC-, DC-, DC+, DC+ F keying: 0101
8TB4204.202L-10 Push-in screw terminal block 4-pin, 2-row, spacing: 10.16 mm,
label 2: PE L3 L2 L1, L keying: 1010

Table 30: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB4104.222L-10 8TB4204.202L-10
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB4103.222A-10
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00
X11 8TB4104.227F-10

Table 31: Terminal blocks - Model numbers

54 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.6.2.2.2 Technical data


Model number 8EI017HWD10.XXXX-1 8EI022HWD10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC In preparation
UL cULus E225616
Power conversion equipment

Technical data
Mains connection

Chapter 2
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 3x 200 VAC to 480 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 26.4 kVA Max. 30.5 kVA
Inrush current 100 A
Switch-on interval In preparation
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.75 to 16 mm²
Approbation data
UL/C-UL-US 20 to 4 AWG
CSA 20 to 4 AWG
Power dissipation at device power rating without In preparation
braking resistor
Max. cable length 3 m 2)
DC bus connection
Continuous power 3) 14 kW 4) 18 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <3x 400 VAC 14 kW * (Mains input voltage [V] / 400 V) 18 kW * (Mains input voltage [V] / 400 V)
DC bus capacitance 1680 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.75 to 16 mm²
Approbation data
UL/C-UL-US 20 to 4 AWG
CSA 20 to 4 AWG
Max. cable length 3 m 5)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 5500 µF
Current consumption 2.4 A + Current for motor holding brake 6)7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 2
Continuous power per motor connection 8) 7 / 7 kW 9 / 9 kW
Continuous current per motor connection 8) 17 / 17 Aeff 22 / 22 Aeff
Reduction of continuous current depending on
switching frequency
Switching frequency 5 kHz In preparation
Switching frequency 10 kHz In preparation
Switching frequency 20 kHz In preparation
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 1.7 Aeff per 1000 m 2.2 Aeff per 1000 m
Peak current per motor connection 42.5/42.5 Aeff 55/55 Aeff
Peak power output 17.5 / 17.5 kW 22.5 / 22.5 kW
Nominal switching frequency 5 kHz
Possible switching frequencies 9) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes
Max. output frequency 598 Hz 10)

Table 32: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 55


Technical data • 8EI servo drives
Model number 8EI017HWD10.XXXX-1 8EI022HWD10.XXXX-1
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US In preparation
CSA In preparation
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m 11)
Switching frequency 10 kHz 75 m 11)
Switching frequency 20 kHz 30 m 11)
Motor holding brake connection
Quantity 2
Output voltage 12) Depends on the input voltage on connector X2
Continuous current 4A
Max. internal resistance 0.25 Ω
Extinction potential In preparation
Max. extinction energy per switching operation In preparation
Max. switching frequency In preparation
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring In preparation
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length In preparation
Braking resistor 13)
Peak power output 45 kW
Continuous power 4 kW
Minimum braking resistance (ext.) 13 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.75 to 16 mm²
Approbation data
UL/C-UL-US 20 to 4 AWG
CSA 20 to 4 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 14) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG

Table 32: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Technical data

56 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI017HWD10.XXXX-1 8EI022HWD10.XXXX-1
Max. cable length 30 m
Encoder interfaces
Quantity 2
Type Digital multi-encoder interface, configurable 15)
Connections 8-pin female mini I/O connector
Status indicators None 16)
Electrical isolation
Encoder - ACOPOS P3 No
Max. encoder cable length 75 m

Technical data
Depends on the cross section of the power supply wires of the encoder cable 17)

Chapter 2
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 18)19)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 20)
Data transfer rate Depends on the configured encoder type
Differential voltage 21)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 22)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.17.0 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 23)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C

Table 32: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 57


Technical data • 8EI servo drives
Model number 8EI017HWD10.XXXX-1 8EI022HWD10.XXXX-1
Mechanical characteristics
Dimensions
Width 133 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 8 kg

Table 32: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Technical data


1) A line filter must be connected.
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) Maximum cable length between line filter and mains connection on the module.
3) Valid for a mains input voltage of ≥3x 400 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
4) The value can be higher under certain conditions.
5) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
6) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
7) At nominal 24 VDC supply voltage and 20 kHz switching frequency. Without plug-in card.
8) Valid under the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
10) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
11) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
12) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
13) This values apply to an external braking resistor. This module is not equipped with an internal braking resistor.
14) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
15) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
16) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
17) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
18) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
19) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
20) Except encoder type HIPERFACE DSL.
21) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
22) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
23) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

58 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.7 3-axis modules

2.7.1 Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC

2.7.1.1 Continuous power up to 2 kW (motor connection)

2.7.1.1.1 Order data


Model number Short description Figure

Technical data
3-axis modules

Chapter 2
8EI2X2MWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 3x 2.2 A, 3
axes, wall mounting
8EI4X5MWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 3x 4.5 A, 3
axes, wall mounting
8EI8X8MWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 1x 110-230 VAC, 3x 200-230 VAC, 3x 8.8 A, 3
axes, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.223C-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.223C-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 33: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.223C-20 8TB3206.223C-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 34: Terminal blocks - Model numbers

ACOPOS P3 user's manual V1.10 59


Technical data • 8EI servo drives

2.7.1.1.2 Technical data


Model number 8EI2X2MWT10.XXXX-1 8EI4X5MWT10.XXXX-1 8EI8X8MWT10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment
Mains connection
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 1x 110 VAC to 230 VAC ±10%
3x 200 VAC to 230 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 3.75 kVA Max. 5 kVA
Inrush current Max. 22 A
Switch-on interval Typ. 60 s
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rating without [(40 + 10 * PAVG [kW] + 5.8 * (IAX1 [A] + IAX2 [A] + IAX3 [A]) +
braking resistor 0.25 * (IBR12 [A] + IBR22 [A] + IBR32 [A]) + PVSLOT) * 1.1] [W] 2)
Max. cable length 3 m 3)
DC bus connection
Continuous power 4) 1.5 kW 5) 2 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <230 VAC 1.5 kW * (Mains in- 2 kW * (Mains input voltage [V] / 230 V)
put voltage [V] / 230 V)
DC bus capacitance 1880 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 6)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 5500 µF
Current consumption 1.2 A + Current for motor holding brake 7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 3
Continuous power per motor connection 8) 0.5 / 0.5 / 0.5 kW 1 / 1 / 1 kW 9) 2 / 2 / 2 kW 9)
Continuous current per motor connection 8) 2.2 / 2.2 / 2.2 Aeff 4.5 / 4.5 / 4.5 Aeff 8.8 / 8.8 / 8.8 Aeff
Reduction of continuous current depending on
switching frequency 10)
Switching frequency 5 kHz No reduction 1.375 A/K (starting at 52.0°C) 11)
Switching frequency 10 kHz No reduction 0.393 A/K (starting at 45.5°C)
Switching frequency 20 kHz No reduction 0.120 A/K (starting at 41.9°C) 12) 0.120 A/K (starting at 5.9°C) 12)
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 0.22 Aeff per 1000 m 0.45 Aeff per 1000 m 0.88 Aeff per 1000 m
Peak current per motor connection 6/6/6 Aeff 12.25/12.25/12.25 Aeff 24 / 24 / 24 Aeff
Peak power output 1.25 kW 2.5 kW 13) 5 kW 13)
Nominal switching frequency 5 kHz
Possible switching frequencies 14) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes

Table 35: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Technical data

60 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2MWT10.XXXX-1 8EI4X5MWT10.XXXX-1 8EI8X8MWT10.XXXX-1
Max. output frequency 598 Hz 15)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG

Technical data
CSA 24 to 8 AWG

Chapter 2
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m 16)
Switching frequency 10 kHz 38 m 16)
Switching frequency 20 kHz 19 m 16)
Motor holding brake connection
Quantity 3
Output voltage 17) Depends on the input voltage on connector X2
Continuous current 1.3 A
Max. internal resistance 0.25 Ω
Extinction potential Approx. 30 V
Max. extinction energy per switching operation 1.5 Ws
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring Approx. 30 mA
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length 75 m 18)
Braking resistor 19)
Peak power int./ext. 1.5 kW / 11 kW
Continuous power int./ext. 150 W / 970 W
Minimum braking resistance (ext.) 12 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 20) 0.5 ms

Table 35: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 61


Technical data • 8EI servo drives
Model number 8EI2X2MWT10.XXXX-1 8EI4X5MWT10.XXXX-1 8EI8X8MWT10.XXXX-1
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 3
Type Digital multi-encoder interface, configurable 21)
Connections 8-pin female mini I/O connector
Status indicators None 22)
Electrical isolation
Encoder - ACOPOS P3 No
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 23)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 24)25)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 26)
Data transfer rate Depends on the configured encoder type
Differential voltage 27)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 28)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.11.2 and higher 3.10.0 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 29)

Table 35: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Technical data

62 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2MWT10.XXXX-1 8EI4X5MWT10.XXXX-1 8EI8X8MWT10.XXXX-1
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing

Technical data
Storage 5 to 95%

Chapter 2
Transport 95% at 40°C
Mechanical characteristics
Dimensions
Width 66 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 4 kg

Table 35: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Technical data


1) A line filter must be connected.
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) PAVG ... Average continuous power of the module
IAX1, IAX2, IAX3 ... RMS value of the current on axis 1, axis 2, axis 3
IBR1, IBR2, IBR3 ... Nominal current of the motor holding brake on axis 1, axis 2, axis 3
PVSLOT ... Power dissipation of the 8EAC plug-in module
3) Maximum cable length between line filter and mains connection on the module.
4) Valid for a mains input voltage of 230 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
5) The value can be higher under certain conditions.
6) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
7) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
8) Valid under the following conditions: 325 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) The total continuous power of all motor connections is not permitted to exceed 2 kW.
10) The temperature specifications refer to the ambient temperature.
11) Value for the nominal switching frequency.
12) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
13) The total peak power of all motor connections is not permitted to exceed 5 kW.
14) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
15) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
16) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
17) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
18) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
19) There is a connection for external braking resistors. An internal braking resistor is available as an option.
20) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
21) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
22) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
23) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
24) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
25) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
26) Except encoder type HIPERFACE DSL.
27) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.

ACOPOS P3 user's manual V1.10 63


Technical data • 8EI servo drives
28) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
29) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

64 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.7.2 Mains input voltage - 3x 200 to 480 VAC

2.7.2.1 Continuous power up to 4 kW (motor connection)

2.7.2.1.1 Order data


Model number Short description Figure
3-axis modules
8EI2X2HWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 3x 2.2 A, 3 axes, wall mounting

Technical data
8EI4X5HWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-

Chapter 2
face per axis, 3x 200-480 VAC, 3x 4.5 A, 3 axes, wall mounting
8EI8X8HWT10.XXXX-1 ACOPOS P3 servo drive, 1 digital multi-standard encoder inter-
face per axis, 3x 200-480 VAC, 3x 8.8 A, 3 axes, wall mounting
Optional accessories
Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0
Front covers
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2
Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000
8TB3106.222B-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10
8TB3206.222B-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 36: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Order data


Connection 1-row connector 2-row connector
X1 8TB3106.222B-20 8TB3206.222B-40
X2 8TB3102.222C-20 8TB3202.222C-40
X5x 8TB3308.222A-00
X6 8TB3103.222A-20
X7 8TB2104.2210-50 8TB2204.2210-50
X8 8TB2104.2210-00

Table 37: Terminal blocks - Model numbers

2.7.2.1.2 Technical data


Model number 8EI2X2HWT10.XXXX-1 8EI4X5HWT10.XXXX-1 8EI8X8HWT10.XXXX-1
General information
Slots for plug-in modules 1
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment

Table 38: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 65


Technical data • 8EI servo drives
Model number 8EI2X2HWT10.XXXX-1 8EI4X5HWT10.XXXX-1 8EI8X8HWT10.XXXX-1
Mains connection
Network configurations TN-S, TN-C-S with grounded neutral
Mains input voltage 3x 200 VAC to 480 VAC ±10%
Frequency 50/60 Hz ±4%
Installed load Max. 7.5 kVA Max. 10 kVA
Inrush current Max. 45 A
Switch-on interval Typ. 60 s
Integrated line filter per EN 61800-3, category C3 No 1)
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Power dissipation at device power rating without [(60 + 6.9 * PAVG [kW] + 7.5 * (IAX1 [A] + IAX2 [A] + IAX3 [A]) +
braking resistor 0.25 * (IBR12 [A] + IBR22 [A] + IBR32 [A]) + PVSLOT) * 1.1] [W] 2)
Max. cable length 3 m 3)
DC bus connection
Continuous power 4) 3 kW 5) 4 kW
Reduction of continuous power depending on
mains input voltage
Mains input voltage <3x 400 VAC 3 kW * (Mains input 4 kW * (Mains input voltage [V] / 400 V)
voltage [V] / 400 V)
DC bus capacitance 470 µF
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 3 m 6)
24 VDC supply
Input voltage 24 VDC ±25%
Input capacitance 5500 µF
Current consumption 1.2 A + Current for motor holding brake 7)
Terminal connection cross sections
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Max. cable length 30 m
Motor connection
Quantity 3
Continuous power per motor connection 8) 1 / 1 / 1 kW 2 / 2 / 2 kW 9) 4 / 4 / 4 kW 9)
Continuous current per motor connection 8) 2.2 / 2.2 / 2.2 Aeff 4.5 / 4.5 / 4.5 Aeff 8.8 / 8.8 / 8.8 Aeff
Reduction of continuous current depending on
switching frequency 10)
Switching frequency 5 kHz No reduction 0.373 A/K (starting at 45.2°C) 11)
Switching frequency 10 kHz No reduction 0.154 A/K (starting at 46.5°C) 0.154 A/K (starting at 18.5°C)
Switching frequency 20 kHz 0.075 A/K (starting at 37.1°C) 12) 0.075 A/K (starting at 6.4°C) 12) 0.075 A/K (starting at -50.9°C) 12)
Reduction of continuous current depending on in-
stallation elevation
Starting at 500 m above sea level 0.22 Aeff per 1000 m 0.45 Aeff per 1000 m 0.88 Aeff per 1000 m
Peak current per motor connection 6 / 6 / 6 Aeff 12.25/12.25/12.25 Aeff 24 / 24 / 24 Aeff
Peak power output 2.5 kW 5 kW 13) 10 kW 13)
Nominal switching frequency 5 kHz
Possible switching frequencies 14) 5 / 10 / 20 kHz
Electrical stress of connected motor per IEC TS Limit value curve A
60034-25
Protective measures
Overload protection Yes
Short circuit and ground fault protection Yes
Max. output frequency 598 Hz 15)
Design
U, V, W, PE Male connector
Shield connection Yes
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 1.5 to 6 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG

Table 38: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Technical data

66 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2HWT10.XXXX-1 8EI4X5HWT10.XXXX-1 8EI8X8HWT10.XXXX-1
Max. motor line length depending on switching fre-
quency
Switching frequency 5 kHz 75 m 16)
Switching frequency 10 kHz 38 m 16)
Switching frequency 20 kHz 19 m 16)
Motor holding brake connection
Quantity 3
Output voltage 17) Depends on the input voltage on connector X2
Continuous current 1.3 A

Technical data
Max. internal resistance 0.25 Ω

Chapter 2
Extinction potential Approx. 30 V
Max. extinction energy per switching operation 1.5 Ws
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Open circuit monitoring Yes
Undervoltage monitoring Yes
Response threshold for open circuit monitoring Approx. 30 mA
Response threshold for undervoltage monitoring Approx. 23 V
Max. cable length 75 m 18)
Braking resistor 19)
Peak power int./ext. 7 kW / 25 kW
Continuous power int./ext. 150 W / 2 kW
Minimum braking resistance (ext.) 25 Ω
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 4 mm²
Approbation data
UL/C-UL-US 24 to 8 AWG
CSA 24 to 8 AWG
Protective measures
Overload protection No
Short circuit and ground fault protection Short circuit protection: Yes
Ground fault protection: No
Max. cable length 3m
Fieldbus
Type POWERLINK V2 controlled node (CN)
Design 2x RJ45, shielded, 2-port hub
Cable length Max. 100 m between 2 stations (segment length)
Transfer rate 100 Mbit/s
Enable inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Input current at nominal voltage Approx. 9 mA
Switching threshold
Low <5 V
High >15 V
Switching delay at nominal input voltage
Enable 1 → 0, PWM off 2 ms
Enable 0 → 1, ready for PWM 0.3 ms
Modulation compared to ground potential Max. ±38 V
OSSD signal connections 20) 0.5 ms
Terminal connection cross sections
Flexible and fine wire lines
With plastic wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 30 m
Encoder interfaces
Quantity 3
Type Digital multi-encoder interface, configurable 21)
Connections 8-pin female mini I/O connector
Status indicators None 22)
Electrical isolation
Encoder - ACOPOS P3 No

Table 38: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Technical data

ACOPOS P3 user's manual V1.10 67


Technical data • 8EI servo drives
Model number 8EI2X2HWT10.XXXX-1 8EI4X5HWT10.XXXX-1 8EI8X8HWT10.XXXX-1
Max. encoder cable length 75 m
Depends on the cross section of the power supply wires of the encoder cable 23)
Encoder power supply
Output voltage Configurable
Typ. 11.45 V ± 0.1 V / 5.2 V ± 0.1 V 24)25)
Load capacity Max. 300 mA
Protective measures
Short circuit protection Yes
Overload protection Yes
Synchronous serial interface
Signal transmission RS485 26)
Data transfer rate Depends on the configured encoder type
Differential voltage 27)
Minimum 2.0 V
Maximum 6.0 V
Max. power consumption per encoder interface PENCODER [W] = U24V [V] * (IENCODER [A] * 0.7) + 0.5 W 28)
Trigger inputs
Quantity 2
Wiring Sink
Electrical isolation
Input - ACOPOS P3 Yes
Input - Input Yes
Input voltage
Nominal 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input current at nominal voltage 7 mA
Switching delay
Rising edge <51 µs
Falling edge <52 µs
Modulation compared to ground potential Max. ±38 V
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves 0.25 to 2.5 mm²
Approbation data
UL/C-UL-US 26 to 12 AWG
CSA 26 to 12 AWG
Max. cable length 100 m
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.11.2 and higher
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Standing horizontally Yes
Installation at elevations above sea level
Nominal 0 to 500 m
Maximum 4000 m
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20 29)
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%, non-condensing
Storage 5 to 95%
Transport 95% at 40°C

Table 38: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Technical data

68 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives
Model number 8EI2X2HWT10.XXXX-1 8EI4X5HWT10.XXXX-1 8EI8X8HWT10.XXXX-1
Mechanical characteristics
Dimensions
Width 66 mm
Height 374 mm
Depth
Wall mounting 258.5 mm (with 8EXA front cover: 261 mm)
Weight 4 kg

Table 38: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Technical data

Technical data
1) A line filter must be connected.

Chapter 2
CE compliance can only be ensured by connecting a B&R line filter (8x0F...).
In extreme cases, using line filters from 3rd-party manufacturers can result in irreparable damage to the 8EI ACOPOS P3 servo drive.
2) PAVG ... Average continuous power of the module
IAX1, IAX2, IAX3 ... RMS value of the current on axis 1, axis 2, axis 3
IBR1, IBR2, IBR3 ... Nominal current of the motor holding brake on axis 1, axis 2, axis 3
PVSLOT ... Power dissipation of the 8EAC plug-in module
3) Maximum cable length between line filter and mains connection on the module.
4) Valid for a mains input voltage of ≥3x 400 VAC.
The sum of the continuous power values on all motor connections and the power of the DC bus connector is not permitted to exceed this value.
5) The value can be higher under certain conditions.
6) This value applies to unshielded wiring inside a control cabinet.
Maximum length of the DC bus wiring inside a control cabinet.
7) Current consumption depends on the configuration of the ACOPOS P3 8EI servo drive.
The inrush current of the 24 VDC power supply is not limited by the module.
8) Valid under the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above
sea level, no derating due to cooling type.
9) The total continuous power of all motor connections is not permitted to exceed 4 kW.
10) The temperature specifications refer to the ambient temperature.
11) Value for the nominal switching frequency.
12) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at which derating of the
continuous current must be taken into account, ensures that the derating of the continuous current can be determined in the same manner as at other
switching frequencies.
13) The total peak power of all motor connections is not permitted to exceed 10 kW.
14) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific
reasons reduces the continuous current and increases the CPU load.
15) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use per Regulation (EC)
428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, then the current
movement is aborted and error 6060 is output ("Power unit: Limit speed exceeded").
16) The sum of the length of all motor cables connected to this module is not permitted to exceed this value.
17) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage
and wiring. For the operating voltage range of the holding brake, see the user documentation for the motor being used.
18) During the project development phase, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified cable length.
For the permissible operating voltage range of the holding brake, see the user documentation for the motor being used.
19) There is a connection for external braking resistors. An internal braking resistor is available as an option.
20) OSSD (output signal switching device) signals are used to monitor signal lines for short circuits and cross faults.
21) The encoder type is not predefined from the factory. The encoder type necessary in each case must be configured in Automation Studio.
22) The direction of rotation of the encoder can be displayed on the 8EAD0000.000-1 display module.
23) The maximum encoder cable length lmax can be calculated as follows (the maximum permissible encoder cable length of 75 m is not permitted to exceeded):

lmax = f / IG * A * 1/(2*ρ)

f ... (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IG ... Max. current consumption of connected encoder [A]
A ... Cross section of the power supply wires [mm²]
ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178)
24) The output voltage is not predefined from the factory (exception: encoder types EnDat 2.2 and HIPERFACE DSL). It must be configured in Automation Studio
based on the encoder type. If no output voltage is configured, then the encoder will not be supplied by digital multi-encoder interface X4x. Power to the
encoder can then be supplied externally.
25) Output voltage 5.2 V is only available under the following conditions:
- 8EI servo drive with 8ZECxxx revision D0 and higher - see the device information on the left side cover of the 8EI servo drive
- ACOPOS operating system 3.15.0 and higher (for 8EIxxxxxD... 2-axis modules and 8EIxxxxxT... 3-axis modules)
- ACOPOS operating system 3.17.0 and higher (for 8EIxxxxxS... 1-axis modules)
26) Except encoder type HIPERFACE DSL.
27) Values valid for clock output and data input. Except encoder type HIPERFACE DSL.
28) IENCODER ... Current consumption of the encoder
U24V ... Input voltage on the +24 VDC input of the module
29) The specified degree of protection is only met if either the slot cover is installed on the module or an 8EAC plug-in module is installed and suitable terminals
are connected to all connectors and all fans are installed.

ACOPOS P3 user's manual V1.10 69


Technical data • 8EI servo drives

2.8 Wiring

2.8.1 Pinout overview

2.8.1.1 1-axis modules

8EI1X6MWS10.xxxx-1, 8EI2X2MWS10.xxxx-1, 8EI4X5MWS10.xxxx-1, 8EI8X8MWS10.xxxx-1


+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
2)

1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

Slot

X10

8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
L2(N)
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3

L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxM.../DC+)
(=8EIxxxM.../DC-)

Figure 1: Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC
1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

70 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

8EI1X6HWS10.xxxx-1, 8EI2X2HWS10.xxxx-1, 8EI4X5HWS10.xxxx-1,


8EI8X8HWS10.xxxx-1
+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK

Technical data
Chapter 2
2)

1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

Slot

X10

8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3
L2
L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxH.../DC+)
(=8EIxxxH.../DC-)

Figure 2: Mains input voltage - 3x 200 to 480 VAC


1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

ACOPOS P3 user's manual V1.10 71


Technical data • 8EI servo drives

8EI013HWS10.xxxx-1, 8EI017HWS10.xxxx-1
+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
2)

1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

Slot

X10
8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3
L2
L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxH.../DC+)
(=8EIxxxH.../DC-)

Figure 3: Mains input voltage - 3x 200 to 480 VAC


1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

72 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

8EI024HWS10.xxxx-1, 8EI034HWS10.xxxx-1, 8EI044HWS10.xxxx-1


+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
2)

Technical data
1 2 3 4 1 2 3 4

Chapter 2
X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

X51A
X43

X51B Slot

X11 X6
X10 X1

8
T X43
ACOPOS P3
8EI
Axis 1
M U
3 V
X51A
W
PE
X11 X1 X6
B+ X10
PE
PE
DC+
DC+

RB+
RB-
DC-
DC-

B-
PE

X51B
L3
L2
L1

T+ 1)
T- 1)

(=8EIxxxH.../DC+)
(=8EIxxxH.../DC+)
(=8EIxxxH.../DC-)
(=8EIxxxH.../DC-)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

Figure 4: Mains input voltage - 3x 200 to 480 VAC


1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!

ACOPOS P3 user's manual V1.10 73


Technical data • 8EI servo drives

2.8.1.2 2-axis modules

8EI2X2MWD10.xxxx-1, 8EI4X5MWD10.xxxx-1, 8EI8X8MWD10.xxxx-1


+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
2)

1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

Slot
8
T X42

M U Axis 2
3 V
W
PE
B+ X52
B-
T+ 1)
T- 1)
X10

8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
L2(N)
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3

L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxM.../DC+)
(=8EIxxxM.../DC+)

Figure 5: Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC
1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

74 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

8EI2X2HWD10.xxxx-1, 8EI4X5HWD10.xxxx-1, 8EI8X8HWD10.xxxx-1


+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
2)

Technical data
Chapter 2
1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

Slot
8
T X42

M U Axis 2
3 V
W
PE
B+ X52
B-
T+ 1)
T- 1)
X10

8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3
L2
L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxH.../DC+)
(=8EIxxxH.../DC-)

Figure 6: Mains input voltage - 3x 200 to 480 VAC


1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

ACOPOS P3 user's manual V1.10 75


Technical data • 8EI servo drives

8EI017HWD10.xxxx-1, 8EI022HWD10.xxxx-1
+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
2)

1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

X52

X51
Slot

8
T X42
X42

M U
Axis 2
3 V
W
PE
B+ X52
B-
T+ 1)
X11 X6
T- 1) X10 X1

8
T X41
ACOPOS P3
8EI

M U Axis 1
3 V
W
PE
X11 X1 X6
B+ X51
X10
PE
PE

B-
DC+
DC+

RB+
RB-
DC-
DC-

PE

T+ 1)
L3
L2
L1

T- 1)

(=8EIxxxH.../DC+)
(=8EIxxxH.../DC+)
(=8EIxxxH.../DC-)
(=8EIxxxH.../DC-)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

Figure 7: Mains input voltage - 3x 200 to 480 VAC


1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!

76 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.8.1.3 3-axis modules

8EI2X2MWT10.xxxx-1, 8EI4X5MWT10.xxxx-1, 8EI8X8MWT10.xxxx-1


+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK

Technical data
Chapter 2
2)

1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

8
T X43

M U
Axis 3
3 V
W
PE
B+ X53
B-
T+ 1)
T- 1)

Slot
8
T X42

M U Axis 2
3 V
W
PE
B+ X52
B-
T+ 1)
T- 1)
X10

8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
L2(N)
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3

L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxM.../DC+)
(=8EIxxxM.../DC-)

Figure 8: Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC
1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

ACOPOS P3 user's manual V1.10 77


Technical data • 8EI servo drives

8EI2X2HWT10.xxxx-1, 8EI4X5HWT10.xxxx-1, 8EI8X8HWT10.xxxx-1


+24 V +24 V
0V

8EAD0000.000-1
0V

POWERLINK

POWERLINK
1 2 3 4 1 2 3 4

X9

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
+24 V
COM
X2
Slot X7 X8

8
T X43

M U
Axis 3
3 V
W
PE
B+ X53
B-
T+ 1)
T- 1)

Slot
8
T X42

M U Axis 2
3 V
W
PE
B+ X52
B-
T+ 1)
T- 1)
X10

8
T X41
ACOPOS P3
8EI

M U Axis 1 X6
3 V
W
PE X1 RBint
3)
B+ X51
PE

X10
PE
DC+

B-
DC-

RB+
RB-
L3
L2
L1

PE

T+ 1)
T- 1)

(=8B0F.../L1´)
(=8B0F.../L2´)
(=8B0F.../L3´)
(=8B0F.../PE)

(=8EIxxxH.../DC+)
(=8EIxxxH.../DC-)

Figure 9: Mains input voltage - 3x 200 to 480 VAC


1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
2) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!
3) Internal braking resistor RBint is optional and must be selected when configuring the 8EI servo drive. It is not possible to retrofit an internal brake resistor!

78 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.8.2 Connector X1 - Pinout

2.8.2.1 8EI1X6MWS10.xxxx-1, 8EI2X2MWx10.xxxx-1, 8EI4X5MWx10.xxxx-1, 8EI8X8MWx10.xxxx-1

X1 Name Function
DC+ U DC bus +
DC- U DC bus -
L1 Mains connection L1
L2(N) Mains connection L2(N)
L3 Mains connection L3

Technical data
PE Protective ground conductor

Chapter 2
Table 39: Connector X1 - Pinout

Warning!
Only DC bus circuits of 8EI servo drives with the same supply voltage range are permitted to be con-
nected.

1 * 110 - 230 VAC


50/60 Hz
L N PE
L1
L2
L3
PE

X1

8B0F 8EI

X1
PE

DC+
DC-

X2
L3
L2
L1

PE
PE
L3'
L2'
L1'

Figure 10: Mains connection 1x 110 - 230 VAC

ACOPOS P3 user's manual V1.10 79


Technical data • 8EI servo drives

3 * 200 - 230 VAC


50/60 Hz
L1 L2 L3 PE

L1
L2
L3
PE
X1

8B0F 8EI

X1

PE

DC+
DC-
X2

L3
L2
L1

PE
PE
L3'
L2'
L1'

Figure 11: Mains connection 3x 200 - 230 VAC

2.8.2.2 8EI1X6HWS10.xxxx-1, 8EI2X2HWx10.xxxx-1, 8EI4X5HWx10.xxxx-1, 8EI8X8HWx10.xxxx-1, 8EI013H-


WS10.xxxx-1, 8EI017HWx10.xxxx-1

X1 Name Function
DC+ U DC bus +
DC- U DC bus -
L1 Mains connection L1
L2 Mains connection L2
L3 Mains connection L3
PE Protective ground conductor

Table 40: Connector X1 - Pinout

Warning!
Only DC bus circuits of 8EI servo drives with the same supply voltage range are permitted to be con-
nected.

80 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

3 * 200 - 480 VAC


50/60 Hz
L1 L2 L3 PE

L1
L2
L3
PE
X1

Technical data
Chapter 2
8B0F 8EI

X1

PE

DC+
DC-
X2

L3
L2
L1

PE
PE
L3'
L2'
L1'

Figure 12: Mains connection 3x 200 - 480 VAC

2.8.2.3 8EI024HWS10.xxxx-1, 8EI034HWS10.xxxx-1, 8EI044HWS10.xxxx-1,


8EI0xxHWD10.xxxx-1

X1 Name Function
L1 Mains connection L1
L2 Mains connection L2
L3 Mains connection L3
PE Protective ground conductor

Tightening torque for the terminal screws [Nm]: 1.7 to 18 (2-row connectors only)

Table 41: Connector X1 - Pinout

Information:
Strain relief is required for the cable when using the 2-row connector.

Danger!
During operation, the contacts of connector X1 carry a high voltage if connector X11 is connected.
Touching one of these contacts can result in a life-threatening electric shock. This could result in death
or severe injury.
For this reason, terminal block 8TB3106.222B-20, 8TB3106.223C-20, 8TB3206.222B-40,
8TB3206.223C-40, 8TB4104.222L-10 or 8TB4204.202L-10 must always be connected to connector X1
during operation.

ACOPOS P3 user's manual V1.10 81


Technical data • 8EI servo drives

3 * 200 - 480 VAC


50/60 Hz
L1 L2 L3 PE

L1
L2
L3
PE
X1

8B0F 8EI

X1

PE
X2

L3
L2
L1

PE
PE

L2'
L1'
L3'

Figure 13: Mains connection 3x 200 - 480 VAC

2.8.3 Connector X2 - Pinout

X2 Name Function
COM 0 V power supply
24 V +24 V power supply

Table 42: Connector X2 - Pinout

2.8.4 X3A, X3B connectors - Pinout

X3A, X3B Pin Name Function


1 RXD Receive signal
2 RXD\ Receive signal inverted
3 TXD Transmit signal
1
4 Shield Shield
5 Shield Shield
6 TXD\ Transmit signal inverted
7 Shield Shield
8 Shield Shield

Table 43: X3A, X3B connectors - Pinout

82 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.8.5 Connector X4x (digital multi-encoder interface) - Pinout

X4x Pin Name Function depending on configured encoder type


EnDat 2.2 SSI BiSS HIPERFACE DSL
1 U+ Encoder power supply + ---
2 T Clock output ---
3 --- --- Sense input +5 V 1) HIPERFACE DSL
4 T\ Clock output inverted ---
5 --- --- Sense input 0 V 1) HIPERFACE DSL in-
verted

Technical data
6 D Data ---

Chapter 2
7 COM Encoder power supply 0 V ---
8 D\ Data inverted ---

Table 44: Connector X4x - Pinout


1) Only if the encoder supply voltage is configured accordingly (5 V).

2.8.6 Connector X5x - Pinout

X51/X52/X53 Name Function


B+ Brake +
B- Brake -
BT
T+ Temperature sensor + 1)
T- Temperature sensor - 1)
PE Protective ground conductor
U Motor connection U
B T V Motor connection V
W Motor connection W

Table 45: Connectors X51, X52, X53 - Pinout


1) A temperature sensor does not have to be connected when using the module's internal EnDat 2.2 encoder connection since the motor temperature is
transmitted digitally via the X4x encoder connection (e.g. when using 8ECH hybrid motor cables).

Danger!
The connections for the motor temperature sensors and the motor holding brake are safely isolated
circuits. These connections are therefore only permitted to be connected to devices or components
that have sufficient isolation per IEC 60364-4-41 or EN 61800-5-1.

Information:
B&R recommends wiring the ACOPOS P3 X5x motor connectors in the following order:
1. X51
2. X52
3. X53

2.8.7 Connector X51A - Pinout

X51A Name Function


PE Protective ground conductor
U Motor connection U
V Motor connection V
W Motor connection W

Table 46: Connector X51A - Pinout

ACOPOS P3 user's manual V1.10 83


Technical data • 8EI servo drives

2.8.8 Connector X51B - Pinout

X51B Name Function


B+ Brake +
B- Brake -
T+ Temperature sensor + 1)
T- Temperature sensor - 1)

Table 47: Connector X51B - Pinout


1) A temperature sensor does not have to be connected when using the module's internal EnDat 2.2 encoder connection since the motor temperature is
transmitted digitally via the X4x encoder connection (e.g. when using 8ECH hybrid motor cables).

Danger!
The connections for the motor temperature sensors and the motor holding brake are safely isolated
circuits. These connections are therefore only permitted to be connected to devices or components
that have sufficient isolation per IEC 60364-4-41 or EN 61800-5-1.

2.8.9 Connector X6 - Pinout

2.8.9.1 8EI1X6xWS10.xxxx-1, 8EI2X2xWx10.xxxx-1, 8EI4X5xWx10.xxxx-1


8EI8X8xWx10.xxxx-1, 8EI01xHWS10.xxxx-1

X6 Name Function
PE Protective ground conductor
RB- Braking resistor -
RB+ Braking resistor +

Table 48: Connector X6 - Pinout

Danger!
During operation, the contacts of connector X6 carry dangerous voltages greater than 60 VDC. Touch-
ing one of these contacts can result in a life-threatening electric shock. This could result in death or
severe injury.
For this reason, terminal block 8TB3103.222A-20 or 8TB4103.222A-10 must always be connected to
connector X6 during operation.

2.8.9.2 8EI024HWS10.xxxx-1, 8EI034HWS10.xxxx-1, 8EI044HWS10.xxxx-1,


8EI0xxHWD10.xxxx-1

X6 Name Function
PE Protective ground conductor
RB- Braking resistor -
RB+ Braking resistor +

Table 49: Connector X6 - Pinout

Danger!
During operation, the contacts of connector X6 carry dangerous voltages greater than 60 VDC. Touch-
ing one of these contacts can result in a life-threatening electric shock. This could result in death or
severe injury.
For this reason, terminal block 8TB3103.222A-20 or 8TB4103.222A-10 must always be connected to
connector X6 during operation.

84 ACOPOS P3 user's manual V1.10


Technical data • 8EI servo drives

2.8.10 Connector X7 - Pinout

X7 Pin Name Function


1 Enable 1 Enable 1

4 3 2 1
4 3 2 1 2 COM (1) Enable 1 0 V
3 Enable 2 Enable 2
4 COM (2) Enable 2 0 V

Table 50: Connector X7 - Pinout

Technical data
Chapter 2
2.8.11 Connector X8 - Pinout

X8 Pin Name Function


1 Trigger 1 Trigger 1
4 3 2 1

2 COM (1) Trigger 1 0 V


3 Trigger 2 Trigger 2
4 COM (2) Trigger 2 0 V

Table 51: Connector X8 - Pinout

2.8.12 Connector X10 - Pinout

In preparation

2.8.13 Connector X11 - Pinout

X11 Name Function


DC+ U DC bus +
DC+ U DC bus +
DC- U DC bus -
DC- U DC bus -

Table 52: Connector X11 - Pinout

Danger!
During operation, the contacts of connector X11 carry dangerous voltages greater than 60 VDC. Touch-
ing one of these contacts can result in a life-threatening electric shock. This could result in death or
severe injury.
For this reason, terminal block 8TB4104.227F-10 must always be connected to connector X11 during
operation.

Warning!
Only DC bus circuits of 8EI servo drives with the same supply voltage range are permitted to be con-
nected.

ACOPOS P3 user's manual V1.10 85


Technical data • 8EI servo drives

2.9 Setting the POWERLINK node number

ACOPOS P3 8EI servo drives do not have node number switches and are delivered with the node number set to 0.
There are 2 ways to set the node number:
• Setting with dynamic node allocation (DNA) in Automation Studio
• Setting with the 8EAD0000.000-1 display module

Information:
If an ACOPOS P3 8EI servo drive is supplied with 24 VDC and its node number is set to 0, then LED
"PLK" is lit solid red.

Information:
Node numbers in the range 001 to 239 are permitted.
Node number 000 and in the range 240 to 255 are reserved and not permitted.

Information:
A node number set using the 8EAD0000.000-1 display module is only applied the next time the 24 VDC
power supply of the ACOPOS P3 8E1 servo drive is switched back on.

Setting with dynamic node allocation (DNA)

Information:
The node number of the first ACOPOS P3 8EI servo drive in an ACOPOS P3 drive system can only be set
using DNA if it is connected via POWERLINK directly to the controller or another POWERLINK-capable
module (in DNA mode) that can switch hub ports (e.g. X20BC...).
If this is not the case, the node number of the first ACOPOS P3 8EI servo drive in an ACOPOS P3 drive
system can only be set using the 8EAD000.0000-00 display module.

Information:
Setting the node number using DNA only works on ACOPOS P3 8EI servo drives with node number
0 (factory setting).
See also section "Dynamic node allocation (DNA)" in Automation Help.

Setting with the 8EAD0000.000-1 display module


See 3.3.1.4.6 "Setting the POWERLINK node number" on page 102.

86 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3 Accessories
3.1 8B0F passive line filters

3.1.1 Order data

Model number Short description Figure


Line filters passive
8B0F0160H000.A00-1 Passive line filter, 16 A, 3x 480 VAC, 50/60 Hz, IP20

Technical data
8B0F0300H000.000-1 Passive line filter, 30 A, 3x 520 VAC, 50/60 Hz, IP20

Chapter 2
8B0F0550H000.000-1 Passive line filter, 55 A, 3x 520 VAC, 50/60 Hz, IP20

Table 53: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Order data

3.1.2 Technical data

Model number 8B0F0160H000.A00-1 8B0F0300H000.000-1 8B0F0550H000.000-1


General information
Cooling and mounting method Wall mounting
Certification
CE Yes
KC - Yes
UL cULus E225616
Power conversion equipment
Mains connection
Permissible network configurations TT, TN 1)
Mains input voltage Max. 3x 480 VAC ±10% Max. 3x 520 VAC ±10%
Frequency 0 to 60 Hz
Continuous current 16 Aeff2) 30 Aeff2) 55 Aeff2)
Peak current 24 Aeff (<1 min), 1x/h 45 Aeff (<1 min), 1x/h 82.5 Aeff (<1 min), 1x/h
Reduction of continuous current at ambient temper- In preparation
atures starting at 40°C
Reduction of continuous current depending on in-
stallation elevation
Starting at 1000 m above sea level 0.8 Aeff per 1000 m 1.5 Aeff per 1000 m 2.75 Aeff per 1000 m
Power dissipation 3) 6.1 W 11.8 W 25.9 W
Line filter per EN 61800-3, category C3 4) Yes
Design
L1, L2, L3 and L1´, L2´, L3´ Terminals
PE M5 threaded bolt M6 threaded bolt
Shield connection
On mains No
On device No
Terminal connection cross section
Flexible and fine wire lines
With wire end sleeves Max. 4 mm² Max. 10 mm² Max. 16 mm²
Approbation data
UL/C-UL-US AWG 12 AWG 8 AWG 4
CSA AWG 12 AWG 8 AWG 4
Electrical characteristics
Discharge capacitance 0.4 µF
Discharge current 5) 33 mA
Operating conditions
Permissible mounting orientations
Hanging vertically Yes
Lying horizontally Yes
Standing horizontally No
Installation at elevations above sea level
Nominal 0 to 1000 m
Maximum 6) 4000 m

Table 54: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Technical data

ACOPOS P3 user's manual V1.10 87


Technical data • Accessories
Model number 8B0F0160H000.A00-1 8B0F0300H000.000-1 8B0F0550H000.000-1
Pollution degree per EN 61800-5-1 In preparation
Overvoltage category per IEC 60950 II
Protection per EN 60529 IP20
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 7) 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%
Storage 5 to 95%
Transport Max. 95% at 40°C
Mechanical characteristics
Dimensions
Width 45 mm 50 mm 85 mm
Height 250 mm 270 mm 250 mm
Depth 70 mm 85 mm 90 mm
Weight 0.8 kg 1.2 kg 2 kg

Table 54: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Technical data


1) TT and TN power systems are commonly referred to as "Delta/Wye with grounded wye neutral" in the USA.
2) Valid under the following conditions: 3x 480 VAC mains input voltage, 50°C ambient temperature, cos phi = 0.8.
The exact value depends on the respective application.
3) Valid under the following conditions: 25°C ambient temperature, 50 Hz frequency.
4) Limit values from EN 61800-3 C3 (second environment).
5) Valid under the following conditions: 400 VAC mains input voltage, 50 Hz frequency
Note: If two phases are interrupted, the discharge current can be up to 5.4 times higher in extreme cases.
6) Continuous operation at elevations ranging from 1000 m to 4,000 m above sea level is possible (taking the specified continuous current reductions into
consideration). Requirements that go beyond this must be arranged with B&R.
7) Continuous operation at ambient temperatures ranging from 40°C to max. 55°C is possible (taking the specified continuous current reductions into consid-
eration), but this will result in a shorter service life.

88 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.1.3 Wiring

3.1.3.1 8B0F line filters - Pinout overview

Technical data
Chapter 2
Figure 14: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Pinout overview

3.1.3.1.1 8B0F0160H000.A00-1 - Pinout

X1 - Pinout
X1 Name Function
L3 L2 L1 L1 Mains connection L1 (mains side)
L2 Mains connection L2 (mains side)
L3 Mains connection L3 (mains side)

Terminal connection cross section


Flexible and fine wire lines with wire end sleeves Max. 4 mm²
UL/cULus 12
CSA 12
Tightening torque of the terminal screws 0.8 Nm

Table 55: Connector X1 - Pinout

ACOPOS P3 user's manual V1.10 89


Technical data • Accessories

X2 - Pinout
X2 Name Function
L1’ Mains connection L1 (load side)
L2’ Mains connection L2 (load side)
L3’ Mains connection L3 (load side)

L3' L2' L1'


Terminal connection cross section
Flexible and fine wire lines with wire end sleeves Max. 4 mm²
UL/cULus 12
CSA 12
Tightening torque of the terminal screws 0.8 Nm

Table 56: Connector X2 - Pinout

3.1.3.1.2 8B0F0300H000.000-1 - Pinout

X1 - Pinout
X1 Name Function
L3 L2 L1 L1 Mains connection L1 (mains side)
L2 Mains connection L2 (mains side)
L3 Mains connection L3 (mains side)

Terminal connection cross section


Flexible and fine wire lines with wire end sleeves Max. 10 mm²
UL/cULus 8
CSA 8
Tightening torque of the terminal screws 1.9 to 2.2 Nm

Table 57: Connector X1 - Pinout

X2 - Pinout
X2 Name Function
L1’ Mains connection L1 (load side)
L2’ Mains connection L2 (load side)
L3’ Mains connection L3 (load side)

L3' L2' L1'


Terminal connection cross section
Flexible and fine wire lines with wire end sleeves Max. 10 mm²
UL/cULus 8
CSA 8
Tightening torque of the terminal screws 1.9 to 2.2 Nm

Table 58: Connector X2 - Pinout

3.1.3.1.3 8B0F0550H000.000-1 - Pinout

X1 - Pinout
X1 Name Function
L1 Mains connection L1 (mains side)
L2 Mains connection L2 (mains side)
L3 Mains connection L3 (mains side)

Terminal connection cross section


Flexible and fine wire lines with wire end sleeves Max. 16 mm²
UL/cULus 4
CSA 4
Tightening torque of the terminal screws 1.9 to 2.2 Nm

Table 59: Connector X1 - Pinout

90 ACOPOS P3 user's manual V1.10


Technical data • Accessories

X2 - Pinout
X2 Name Function
L1’ Mains connection L1 (load side)
L2’ Mains connection L2 (load side)
L3’ Mains connection L3 (load side)

Technical data
Terminal connection cross section

Chapter 2
Flexible and fine wire lines with wire end sleeves Max. 16 mm²
UL/cULus 4
CSA 4
Tightening torque of the terminal screws 1.9 to 2.2 Nm

Table 60: Connector X2 - Pinout

3.1.3.1.4 Protective ground connection (PE) (mains and load side)


The protective ground conductor is connected to the threaded bolt provided using a cable lug.
Figure Pin Name Function
--- PE Protective ground conductor

PE

Terminal cross sections [mm²] AWG


Cable lug for threaded bolt 0.25 - 16 23 - 5
Tightening torque of the terminal screws [Nm]: 2.2 Nm

Table 61: Protective ground connection (PE) 8B0F

Danger!
Before switching on the power supply, it must be ensured that the housing of the line filter is properly
connected to ground potential (PE rail). The ground connection must be established even when testing
the line filter or operating it for a short time!

3.1.3.1.5 Input/Output circuit diagram

Figure 15: 8B0F - Input/Output circuit diagram

ACOPOS P3 user's manual V1.10 91


Technical data • Accessories

3.2 8EAC plug-in modules

3.2.1 8EAC0122.001-1

3.2.1.1 General information

Resolver plug-in module 8EAC0122.001-1 can be used in the slot of an ACOPOS P3 8EI servo drive. The module
contains a resolver interface for evaluating BRX resolvers.
The plug-in module evaluates the output from resolvers that are either built into B&R servo motors or used to
evaluate external axes. These resolvers return the absolute position over one revolution. The traverse path is
normally longer than one revolution. In this case, a reference switch must be used and a homing procedure carried
out.
The encoder input signals are monitored. This makes it possible to detect open circuits, short circuits and failures
of the encoder power supply (reference signal).
When switched on, the plug-in module is automatically identified by the operating system on the ACOPOS P3 8EI
servo drive.

3.2.1.2 Order data

Model number Short description Figure


Plug-in modules
8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz
Optional accessories
Resolver cables
8ECR0005.1111C-0 ACOPOS P3 resolver cable, length 5 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0007.1111C-0 ACOPOS P3 resolver cable, length 7 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0008.1111C-0 ACOPOS P3 resolver cable, length 8 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0009.1111C-0 ACOPOS P3 resolver cable, length 9 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0010.1111C-0 ACOPOS P3 resolver cable, length 10 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0012.1111C-0 ACOPOS P3 resolver cable, length 12 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0015.1111C-0 ACOPOS P3 resolver cable, length 15 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0020.1111C-0 ACOPOS P3 resolver cable, length 20 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0025.1111C-0 ACOPOS P3 resolver cable, length 25 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains

Table 62: 8EAC0122.001-1 - Order data

3.2.1.3 Technical data

Model number 8EAC0122.001-1


General information
Module type ACOPOS P3 plug-in module
B&R ID code 0xEA8E
Max. power consumption 1W
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Encoder connection
Module-side connection 2) 8-pin female mini I/O connector
Status indicators None
Encoder monitoring Yes
Max. encoder cable length 100 m

Table 63: 8EAC0122.001-1 - Technical data


92 ACOPOS P3 user's manual V1.10
Technical data • Accessories
Model number 8EAC0122.001-1
Encoder power supply
Output voltage Typ. 3 Veff
Output current Max. 50 mAeff
Frequency 10 kHz
Protective measures
Overload protection Yes
Short circuit protection Yes
Position
Resolution @ 1 VSS Number of pole pairs * 16 bits

Technical data
Analog inputs

Chapter 2
Digital converter resolution 16-bit
Input impedance 10.4 kΩ - j8 kΩ
Input voltage Resolver transformation ratio: 0.2 - 0.55 ± 10%
Common-mode voltage Max. ±12 V
Signal transmission Differential signals
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.11.0 and higher
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%
Storage 5 to 95%
Transport Max. 95% at 40°C
Mechanical characteristics
Dimensions
Width 24 mm
Height 82 mm
Depth 103 mm
Weight 123 g

Table 63: 8EAC0122.001-1 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").
2) The resolver must be wired using a cable with a single shield and twisted pair signal lines.

3.2.1.4 Wiring

3.2.1.4.1 Pinout

Information:
Plug-in module 8EAC is not capable of hot plugging. An 8EAC plug-in module is only permitted to be
connected to or disconnected from an ACOPOS P3 8EI servo drive when power to the servo drive is
switched off.
Typical wire colors for
Figure Mini I/O connector 41 A Pin Name 1) Function
the resolver 2)
1 S2 Sine input - Yellow
2 R2 Reference output + Black/White
(or yellow/white)
3 S4 Sine input + Blue
4 R1 Reference output - Red/White
5 S3 Cosine input + Black
6 T1 Temperature sensor + ---
7 S1 Cosine input - Red
8 T2 Temperature sensor - ---

Table 64: Resolver interface 8EAC0122.001-1 - Pinout


1) Names are the same as those used by leading manufacturers (Tamagawa, Tyco, LTN).
2) This refers to the wire colors of the lines connected directly to the resolver that are used universally by leading manufacturers (Tamagawa, Tyco, LTN).
These are not the wire colors in B&R resolver cables!

ACOPOS P3 user's manual V1.10 93


Technical data • Accessories

Danger!
The connections for the motor temperature sensor and encoder are safely isolated circuits. These con-
nections are therefore only permitted to be connected to devices or components that have sufficient
isolation per IEC 60364-4-41 or EN 61800-5-1.

3.2.1.5 Firmware

The firmware is part of the operating system for the ACOPOS P3 8EI servo drive. Firmware is updated by updating
the ACOPOS P3 operating system.

94 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.2.2 8EAC0122.003-1

3.2.2.1 General information

Resolver plug-in module 8EAC0122.003-1 can be used in the slot of an ACOPOS P3 8EI servo drive. The module
contains three resolver interfaces for evaluating BRX resolvers.
The plug-in module evaluates the output from resolvers that are either built into B&R servo motors or used to
evaluate external axes. These resolvers return the absolute position over one revolution. The traverse path is
normally longer than one revolution. In this case, a reference switch must be used and a homing procedure carried

Technical data
Chapter 2
out.
The encoder input signals are monitored. This makes it possible to detect open circuits, short circuits and failures
of the encoder power supply (reference signal).
When switched on, the plug-in module is automatically identified by the operating system on the ACOPOS P3 8EI
servo drive.

3.2.2.2 Order data

Model number Short description Figure


Plug-in modules
8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz
Optional accessories
Resolver cables
8ECR0005.1111C-0 ACOPOS P3 resolver cable, length 5 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0007.1111C-0 ACOPOS P3 resolver cable, length 7 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0008.1111C-0 ACOPOS P3 resolver cable, length 8 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0009.1111C-0 ACOPOS P3 resolver cable, length 9 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0010.1111C-0 ACOPOS P3 resolver cable, length 10 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0012.1111C-0 ACOPOS P3 resolver cable, length 12 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0015.1111C-0 ACOPOS P3 resolver cable, length 15 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0020.1111C-0 ACOPOS P3 resolver cable, length 20 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0025.1111C-0 ACOPOS P3 resolver cable, length 25 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains

Table 65: 8EAC0122.003-1 - Order data

3.2.2.3 Technical data

Model number 8EAC0122.003-1


General information
Short description 3 resolver interfaces in one module
Module type ACOPOS P3 plug-in module
B&R ID code 0xEA84
Slot Slot 1
Max. power consumption 1.5 W
Certifications
CE Yes
KC Yes
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Encoder connection 2)
Module-side connection 3) 8-pin female mini I/O connector
Status indicators None
Encoder monitoring Yes
Max. encoder cable length 100 m

Table 66: 8EAC0122.003-1 - Technical data

ACOPOS P3 user's manual V1.10 95


Technical data • Accessories
Model number 8EAC0122.003-1
Encoder power supply 2)
Output voltage Typ. 3 Veff
Output current Max. 50 mAeff
Frequency 10 kHz
Protective measures
Overload protection Yes
Short circuit protection Yes
Position 2)
Resolution @ 1 VSS Number of pole pairs * 16 bits
Analog inputs 2)
Digital converter resolution 16-bit
Input impedance 10.4 kΩ - j8 kΩ
Input voltage Resolver transformation ratio: 0.2 - 0.55 ± 10%
Common-mode voltage Max. ±12 V
Signal transmission Differential signals
Support
Motion system
mapp Motion 5.00.0 and higher
ACP10 3.11.0 and higher
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Operation 5 to 85%
Storage 5 to 95%
Transport Max. 95% at 40°C
Mechanical characteristics
Dimensions
Width 24 mm
Height 82 mm
Depth 103 mm
Weight 127 g

Table 66: 8EAC0122.003-1 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").
2) The data in this section applies to each of the 3 resolver interfaces.
3) The resolver must be wired using a cable with a single shield and twisted pair signal lines.

96 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.2.2.4 Wiring

3.2.2.4.1 Pinout

Information:
Plug-in module 8EAC is not capable of hot plugging. An 8EAC plug-in module is only permitted to be
connected to or disconnected from an ACOPOS P3 8EI servo drive when power to the servo drive is
switched off.

Technical data
Chapter 2
Mini I/O connector Typical wire colors for
Figure Pin Name 1) Function
X41C/X42C/X43C the resolver 2)
1 S2 Sine input - Yellow
2 R2 Reference output + Black/White
(or yellow/white)
3 S4 Sine input + Blue
4 R1 Reference output - Red/White
5 S3 Cosine input + Black
6 T1 Temperature sensor + ---
7 S1 Cosine input - Red
8 T2 Temperature sensor - ---

Table 67: Resolver interface 8EAC0122.003-1 - Pinout


1) Names are the same as those used by leading manufacturers (Tamagawa, Tyco, LTN).
2) This refers to the wire colors of the lines connected directly to the resolver that are used universally by leading manufacturers (Tamagawa, Tyco, LTN).
These are not the wire colors in B&R resolver cables!

Danger!
The connections for the motor temperature sensor and encoder are safely isolated circuits. These con-
nections are therefore only permitted to be connected to devices or components that have sufficient
isolation per IEC 60364-4-41 or EN 61800-5-1.

3.2.2.5 Firmware

The firmware is part of the operating system for the ACOPOS P3 8EI servo drive. Firmware is updated by updating
the ACOPOS P3 operating system.

ACOPOS P3 user's manual V1.10 97


Technical data • Accessories

3.3 8EAD display modules

3.3.1 Display module 8EAD0000.000-1

3.3.1.1 General information

The 8EAD display module can be connected to connector X9 of an 8EI servo drive. It is used to display information
as well as to set parameters for the 8EI servo drive:
• Display/Set the POWERLINK node number
• Display the operating system version of the 8EI servo drive
• Display general information about the 8EI servo drive
The 4 push keys on the front of the display module are used to navigate through the menu and to set parameters.

3.3.1.2 Order data

Model number Short description Figure


Display modules
8EAD0000.000-1 Display module, LCD, 128 x 64, black/white, 1x USB 3.0

Table 68: 8EAD0000.000-1 - Order data

3.3.1.3 Technical data

Model number 8EAD0000.000-1


General information
Power consumption Max. 2.5 W
Certifications
CE Yes
UL cULus E225616
Power conversion equipment
Display
Type LCD
Colors Black/White
Resolution 128 x 64
Keys
Type Short stroke keys
Quantity 4
Electrical characteristics
Nominal voltage 5 to 26 VDC
Operating conditions
Protection per EN 60529 IP20
Environmental conditions
Temperature
Operation
Nominal 5 to 40°C
Maximum 55°C
Storage -25 to 55°C
Transport -25 to 70°C
Relative humidity
Storage 5 to 95%
Transport 95% at 40°C

Table 69: 8EAD0000.000-1 - Technical data

98 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8EAD0000.000-1
Mechanical characteristics
Dimensions
Width 59 mm
Height 75 mm 1)
Depth 20 mm
Weight 53 g

Table 69: 8EAD0000.000-1 - Technical data


1) When connected: 66 mm.

Technical data
Chapter 2
3.3.1.4 Operation

3.3.1.4.1 General information

Display module 8EAD is equipped with four keys that carry out different commands depending on the information
displayed. The respective commands are shown at the bottom of the screen being shown on the display module.
The display module is connected via slot X9 of the ACOPOS P3 8EI servo drive. Note that it must be supplied
with 24 VDC voltage.

Node number
ACP10 version
Drive module information

Show Back Up Down

Key 1 Key 2 Key 3 Key 4

Figure 16: Display module 8EAD0000.000-1: Key/Command assignments (example)

Command Function
Show Selects the highlighted menu option and either shows respective information or opens the corresponding sub-menu.
Back Switches to the higher-level menu.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 70: Command functions

3.3.1.4.2 Installation

The 8EAD display module is connected to connector X9 of an 8EI servo drive. A guide rail behind connector X9 on
the 8EI servo drive allows optimal positioning of the 8EAD display module. The corresponding recess is located
on the back of the 8EAD display module.

Information:
The 8EAD display module supports hot plugging.
Observe all safety guidelines in section "Safety guidelines" on page 12!

Connecting the 8EAD display module


1. Slide the 8EAD display module into the guide rail on the 8EI servo drive.
2. Slide the 8EAD display module down until the 8EAD display module's connector is inserted in connector X9
on the 8EI servo drive.

Removing the 8EAD display module


1. Slide the 8EAD display module up until the 8EAD display module's connector is disconnected from connector
X9 on the 8EI servo drive.
2. Slide the 8EAD display module up and off of the guide rail on the 8EI servo drive.

ACOPOS P3 user's manual V1.10 99


100
Show
ACOPOS P3 Back
Next
V2.49.0 NN 001 change

Node number
ACP10 version
Drive information
Axis 1 information
Technical data • Accessories

Axis 2 information
Node number ACP10 Version Drive information Axis n information Display information
Show Back Up Down

ACP10 BSL: V 2.48.0 Module status Axis errors BSL version: 0x0000
Node number
3.3.1.4.3 8EAD0000.000-1 - Menu structure overview

2015/01/01 12:00:00 Boot status Encoder X4n BSYS version: 0x0000


ACP10 SYS: V 2.49.0 Drive data Encoder X4nx Serial number:
2015/01/31 09:00:51 E7D000000
001 Rev. ID.: 00

Set Back Up Next Back Show Back Up Down Show Back Up Down Back

Encoder Encoder
Module status Boot status Drive data Axis errors
X41,X42,X43 X41x,X42x,X43x

Figure 17: 8EAD0000.000-1 - Menu structure


DNA: off Boot reason 0x00000001 Order ID: Error #1: xxxx Pos: xxxx Pos: xxxx
Node number: 1 Hardware status 0x00000000 8EVIxxxxxxxx.xxx-x Error #2: xxxx
Target ID 0x00000000 Serial number : Error #3: xxxx
Bus status 0x00000000 xxxxxxxxxxxx Error #4: xxxx
Network 0x00000000 Rev. ID: xx Error #5: xxxx

Back Back Back Next Back off Back Next Back Next

Revision no.: 0 Error #1: xxxx Type: xxxx Type: xxxx


Min. version.: 0 Error #2: xxxx Error state: xxxx Error state: xxxx
Maj. version.: 0 Error #3: xxxx Status: xxxx Status: xxxx
Error #4: xxxx
Error #5: xxxx

Back Next Back auto Back Next Back Next

ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.3.1.4.4 Startup screen


After the boot procedure (approx. 5 seconds duration), the startup screen containing several values is shown:

ACOPOS P3

Technical data
Vx.xx . x NN 001

Chapter 2
Figure 18: Startup screen

Position Description
Top center Model number
Bottom left Current operating system version
Bottom right Current node number (NN xxx or DNA xxx)

Table 71: Descriptions of values

3.3.1.4.5 Main menu

Pressing any key during the startup screen opens the main menu, which provides an overview of all configuration
options and information.

Node number
ACP10 version
Drive information
Axis 1 information
Axis 2 information
Show Back Up Down

Figure 19: Main menu

Menu option Description


Node number Setting the POWERLINK node number
ACP10 version Information about the ACOPOS operating system version
Drive information Information about the module status, boot status and drive data
Axis 1 information Information about axis 1
Axis 2 information Information about axis 2
Axis 3 information Information about axis 3
Display information Information about the display module

Table 72: Main menu - Menu options

Information:
Menu options "Axis 2 information" and "Axis 3 information" are only visible in the main menu if they
also exist.

Information:
The first 5 menu options are displayed. By default, the first menu option is selected (the menu option
colors are inverted). Other entires are visible by pressing "Up" and "Down". If the last menu option is
selected, it is possible to return to the top by pressing "Down" (wraparound).

ACOPOS P3 user's manual V1.10 101


Technical data • Accessories

3.3.1.4.6 Setting the POWERLINK node number

Node number
ACP10 version
Drive information
Axis 1 information
Axis 2 information
Show Back Up Down

Figure 20: Node number - Main menu option

Procedure
1. Select "Node number" in the main menu and confirm by pressing key 1 ("Show"). The current node number
setting on the 8EI servo drive is displayed. The last (lowest) digit in the node number is selected.

Node number
001
Set Back Up Next

Figure 21: Setting the node number

2. Press key 3 ("Up") repeatedly until the digit has the desired value.
3. Press key 4 ("Next") to navigate to the next digit in the node number.
4. Repeat steps 2 and 3 until every digit of the node number has the desired value.
5. Applying / Not applying the node number

a) To apply the node number and exit menu option "Node number":
Press key 1 ("Set"). The new node number is applied on the next restart. The screen returns to the main
menu.

Information:
The new node number is only applied on when the ACOPOS P3 servo drive is restarted.

b) To not apply the node number and exit the "Node number" menu option:
Press key 2 ("Back"). The new node number setting is not applied. The screen returns to the main menu.

3.3.1.4.7 ACP10 version

Node number
ACP10 version
Drive information
Axis 1 information
Axis 2 information
Axis 3 information
Display information

Show Back Up Down

Figure 22: ACP10 version - Main menu option

102 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Command Function
Show Displays information about the ACP10 version.
Back Switches back to the startup screen.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 73: Command functions

Technical data
ACP10 BSL: V x.xx .x

Chapter 2
2015/01/01 12:00:00
ACP10 SYS: V x.xx .x
2015/01/31 09:00:51

Back

Figure 23: ACP10 version information

• ACP10 BSL: Base operating system firmware information (version, date, time)
• ACP10 SYS: System firmware information (version, date, time)

Command Function
Back Returns to the main menu.

Table 74: Command function

3.3.1.4.8 Drive information

Node number
ACP10 version
Drive information
Axis 1 information
Axis 2 information
Axis 3 information
Display information

Show Back Up Down

Figure 24: Drive information - Main menu option

Command Function
Show Switches to submenu "Drive information".
Back Switches back to the startup screen.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 75: Command functions

Module status
Boot status
Drive data

Show Back Up Down

Figure 25: Submenu - Drive information

ACOPOS P3 user's manual V1.10 103


Technical data • Accessories
Command Function
Show Switches to the respective information.
Back Returns to the main menu.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 76: Command functions

Module status

DNA: off
Node number: 1

Back

Figure 26: Module status

• DNA (dynamic node allocation): This window shows whether the function is enabled ("On") or disabled
("Off").
• Node number: Shows the currently set node number.

Command Function
Back Returns to submenu "Drive information".

Table 77: Command function

Boot status

Boot reason 0x00000001


Hardware status 0x00000000
Target ID 0x00000000
Bus status 0x00000000
Network 0x00000000
Back

Figure 27: Boot status

Shows the internal state of the device and provides information for general troubleshooting. For more
information, please contact Support.
Command Function
Back Returns to submenu "Drive information".

Table 78: Command function

Drive data

Order ID:
8EIxxxxxxxx.xxx-x
Serial number :
xxxxxxxxxxxx
Rev. ID: xx
Back Next

Figure 28: Drive data - Information

• Order ID: Displays the model number of the ACOPOS P3 servo drive.
• Serial number: Displays the serial number of the ACOPOS P3 servo drive.
• Rev. ID:: Displays the revision number of the ACOPOS P3 servo drive.

104 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Command Function
Back Returns to submenu "Drive information".
Next Displays "Drive data - Hardware information".

Table 79: Command functions

Revision no.: 0
Min. version.: 0

Technical data
Maj. version.: 0

Chapter 2
Back Next

Figure 29: Drive data - Hardware information

For more details about individual states, please contact Support.

Command Function
Back Returns to submenu "Drive information".
Next Displays "Drive data - Information".

Table 80: Command functions

3.3.1.4.9 Axis information

The main menu contains a menu option containing axis information for each axis of the ACOPOS P3 servo drive.

Node number Node number Node number


ACP10 version ACP10 version ACP10 version
Drive information Drive information Drive information
Axis 1 information Axis 1 information Axis 1 information
Axis 2 information Axis 2 information Axis 2 information
Axis 3 information Axis 3 information Axis 3 information
Display information Display information Display information

Show Back Up Down Show Back Up Down Show Back Up Down

Table 81: Axis n information - Main menu option

Command Function
Show Switches to the respective "Axis information" submenu.
Back Switches back to the startup screen.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 82: Command functions

Axis errors Axis errors Axis errors


Encoder X41 Encoder X42 Encoder X43
Encoder X41x Encoder X42x Encoder X43x

Show Back Up Down Show Back Up Down Show Back Up Down

Table 83: Axis n information - Submenu

ACOPOS P3 user's manual V1.10 105


Technical data • Accessories
Command Function
Show Switches to the respective information.
Back Returns to the main menu.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 84: Command functions

Axis errors
The first 5 axis errors are displayed by default (mode "Off"). Pressing key 4 switches between modes "Off"
and "Auto".

Error #1: xxxx Error #1: xxxx


Error #2: xxxx Error #2: xxxx
Error #3: xxxx Error #3: xxxx
Error #4: xxxx Error #4: xxxx
Error #5: xxxx Error #5: xxxx

Back off Back auto

Table 85: Axis errors

Command Function
Back Returns to submenu "Axis information".
auto Automatically rereads and overwrites errors. → The 5 most current errors are always displayed.
off Errors remain frozen. → No notification of new errors.

Table 86: Command functions

Encoder X41, X42, X43


Displays information about the permanently installed encoder interface (in slot X41, X42, X43).

Pos: xxxx

Back Next

Figure 30: Encoder information

• Pos: Shows the position of the encoder in unit positions from the reference point.
• The two arrows indicate the direction of rotation of the connected encoder. The filled-in arrow shows the
current direction of rotation of the encoder.

Command Function
Back Returns to submenu "Axis information".
Next Displays "Onboard encoder - Information".

Table 87: Command functions

106 ACOPOS P3 user's manual V1.10


Technical data • Accessories

Type: xxxx
Error state: xxxx
Status: 0x00000000

Back Next

Technical data
Chapter 2
Figure 31: Onboard encoder information

• Type: Displays the encoder type.


• Error state: Displays the error state of the encoder. Different values can be displayed depending on the
encoder being used.
• Status: Displays the state of the encoder. Different values can be displayed depending on the encoder
being used.

Command Function
Back Returns to submenu "Axis information".
Next Displays "Encoder information".

Table 88: Command functions

Encoder X41x, X42x, X43x (if available)


Displays information about optionally connected encoders (plug-in card in slot). This is possible depending
on the configuration of the ACOPOS P3 servo drive. For functionality, see "Encoder X41, X42, X43".

3.3.1.4.10 Display information

Node number
ACP10 version
Drive information
Axis 1 information
Axis 2 information
Axis 3 information
Display information

Show Back Up Down

Figure 32: Display information - Main menu option

Command Function
Show Displays information about the display module.
Back Switches back to the startup screen.
Up Moves the entry one position up.
Down Moves the entry one position down.

Table 89: Command functions

BSL version: 0x0000


BSYS version: 0x0000
Serial number:
E7D000000
Rev. ID.: 00
Back

Figure 33: Display information - Submenu

ACOPOS P3 user's manual V1.10 107


Technical data • Accessories

• BSL version: Shows the version of the base operating system on the display module.
• BSYS version: Shows the version of the operating system on the display module.
• Serial number: Displays the serial number of the display module.
• Rev. ID: Displays the revision number of the display module.

Command Function
Back Returns to the main menu.

Table 90: Command function

108 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4 Cables

3.4.1 General information

Assembling cables
Cables assembled by the user are equivalent to cables from 3rd-party manufacturers.
If cables from 3rd-party manufacturers are used, B&R is exempt from any liability and can make no guarantee for
the respective characteristics or proper function of the B&R drive system. The user must ensure that the respective

Technical data
Chapter 2
national regulations are observed.

Information:
Pre-assembled cables from B&R are designed specifically for B&R drive systems and provide consid-
erable support for the disturbance-free operation of B&R drive systems. Whenever possible, always
use pre-assembled cables from B&R!

3.4.2 Cables - Overview

Model number Short description Page


1.5 mm² hybrid motor cables
8ECH0005.1111A-0 ACOPOS P3 hybrid motor cable, length 5 m, 4x 1.5 mm² + 2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13- 113
pin female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0007.1111A-0 ACOPOS P3 hybrid motor cable, length 7 m, 4x 1.5 mm² + 2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13- 113
pin female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0010.1111A-0 ACOPOS P3 hybrid motor cable, length 10 m, 4x 1.5 mm² + 2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13- 113
pin female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0015.1111A-0 ACOPOS P3 hybrid motor cable, length 15 m, 4x 1.5 mm² + 2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13- 113
pin female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0020.1111A-0 ACOPOS P3 hybrid motor cable, length 20 m, 4x 1.5 mm² + 2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13- 113
pin female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0025.1111A-0 ACOPOS P3 hybrid motor cable, length 25 m, 4x 1.5 mm² + 2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13- 113
pin female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
10 mm² motor cables
8ECM0005.1523C-0 ACOPOS P3 motor cable, length 5 m, 4 x 10.0 mm² + 2 x 0.75 mm² + 2 x 1.5 mm² 8-pin female speedtec motor 126
connector size 1.5, can be used in cable drag chains
8ECM0007.1523C-0 ACOPOS P3 motor cable, length 7 m, 4 x 10.0 mm² + 2 x 0.75 mm² + 2 x 1.5 mm² 8-pin female speedtec motor 126
connector size 1.5, can be used in cable drag chains
8ECM0010.1523C-0 ACOPOS P3 motor cable, length 10 m, 4 x 10.0 mm² + 2 x 0.75 mm² + 2 x 1.5 mm² 8-pin female speedtec 126
motor connector size 1.5, can be used in cable drag chains
8ECM0015.1523C-0 ACOPOS P3 motor cable, length 15 m, 4 x 10.0 mm² + 2 x 0.75 mm² + 2 x 1.5 mm² 8-pin female speedtec 126
motor connector size 1.5, can be used in cable drag chains
8ECM0020.1523C-0 ACOPOS P3 motor cable, length 20 m, 4 x 10.0 mm² + 2 x 0.75 mm² + 2 x 1.5 mm² 8-pin female speedtec 126
motor connector size 1.5, can be used in cable drag chains
8ECM0025.1523C-0 ACOPOS P3 motor cable, length 25 m, 4 x 10.0 mm² + 2 x 0.75 mm² + 2 x 1.5 mm² 8-pin female speedtec 126
motor connector size 1.5, can be used in cable drag chains
Adapter cable
8ECF00X4.1241C-0 ACOPOS P3 adapter cable for digital encoder interface, length 0.4 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 9-pin 141
female DSUB, 8-pin male Mini I/O connector
EnDat 2.2 cables
8BCF0005.12230-0 Cable extension for EnDat 2.2 cable with springtec connector, length 5 m, can be used in cable drag chains, 152
UL/CSA listed
8BCF0007.12230-0 Cable extension for EnDat 2.2 cable with springtec connector, length 7 m, can be used in cable drag chains, 152
UL/CSA listed
8BCF0010.12230-0 Cable extension for EnDat 2.2 cable with springtec connector, length 10 m, can be used in cable drag chains, 152
UL/CSA listed
8BCF0015.12230-0 Cable extension for EnDat 2.2 cable with springtec connector, length 15 m, can be used in cable drag chains, 152
UL/CSA listed
8BCF0020.12230-0 Cable extension for EnDat 2.2 cable with springtec connector, length 20 m, can be used in cable drag chains, 152
UL/CSA listed
8BCF0025.12230-0 Cable extension for EnDat 2.2 cable with springtec connector, length 25 m, can be used in cable drag chains, 152
UL/CSA listed
8ECF0005.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 5 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 12-pin female springtec connector, 129
8-pin male mini I/O connector, can be used in cable drag chains
8ECF0005.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 5 m, 1x 4x 0.14 mm² + 4x 0.35 mm², M12 circular connector, 8-pin A- 132
keyed, 8-pin male mini I/O connector, can be used in cable drag chains
8ECF0007.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 7 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 12-pin female springtec connector, 129
8-pin male mini I/O connector, can be used in cable drag chains
8ECF0007.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 7 m, 1x 4x 0.14 mm² + 4x 0.35 mm², M12 circular connector, 8-pin A- 132
keyed, 8-pin male mini I/O connector, can be used in cable drag chains
8ECF0010.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 10 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 12-pin female springtec connector, 129
8-pin male mini I/O connector, can be used in cable drag chains
8ECF0010.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 10 m, 1x 4x 0.14 mm² + 4x 0.35 mm², M12 circular connector, 8-pin A- 132
keyed, 8-pin male mini I/O connector, can be used in cable drag chains
8ECF0015.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 15 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 12-pin female springtec connector, 129
8-pin male mini I/O connector, can be used in cable drag chains

ACOPOS P3 user's manual V1.10 109


Technical data • Accessories
Model number Short description Page
8ECF0015.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 15 m, 1x 4x 0.14 mm² + 4x 0.35 mm², M12 circular connector, 8-pin A- 132
keyed, 8-pin male mini I/O connector, can be used in cable drag chains
8ECF0020.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 20 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 12-pin female springtec connector, 129
8-pin male mini I/O connector, can be used in cable drag chains
8ECF0020.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 20 m, 1x 4x 0.14 mm² + 4x 0.35 mm², M12 circular connector, 8-pin A- 132
keyed, 8-pin male mini I/O connector, can be used in cable drag chains
8ECF0025.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 25 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 12-pin female springtec connector, 129
8-pin male mini I/O connector, can be used in cable drag chains
8ECF0025.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 25 m, 1x 4x 0.14 mm² + 4x 0.35 mm², M12 circular connector, 8-pin A- 132
keyed, 8-pin male mini I/O connector, can be used in cable drag chains
Motor cables 1.5 mm²
8BCM0005.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or standard connector, length 5 m, can be used in cable 144
drag chains, UL/CSA listed
8BCM0007.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or standard connector, length 7 m, can be used in cable 144
drag chains, UL/CSA listed
8BCM0010.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or standard connector, length 10 m, can be used in 144
cable drag chains, UL/CSA listed
8BCM0015.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or standard connector, length 15 m, can be used in 144
cable drag chains, UL/CSA listed
8BCM0020.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or standard connector, length 20 m, can be used in 144
cable drag chains, UL/CSA listed
8BCM0025.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or standard connector, length 25 m, can be used in 144
cable drag chains, UL/CSA listed
8ECM0005.1111C-0 ACOPOS P3 motor cable, length 5 m, 4x 1.5 mm² + 2x 2x 0.75 mm² 8-pin female speedtec motor connector, 121
can be used in cable drag chains
8ECM0007.1111C-0 ACOPOS P3 motor cable, length 7 m, 4x 1.5 mm² + 2x 2x 0.75 mm² 8-pin female speedtec motor connector, 121
can be used in cable drag chains
8ECM0010.1111C-0 ACOPOS P3 motor cable, length 10 m, 4x 1.5 mm² + 2x 2x 0.75 mm² 8-pin female speedtec motor connector, 121
can be used in cable drag chains
8ECM0015.1111C-0 ACOPOS P3 motor cable, length 15 m, 4x 1.5 mm² + 2x 2x 0.75 mm² 8-pin female speedtec motor connector, 121
can be used in cable drag chains
8ECM0020.1111C-0 ACOPOS P3 motor cable, length 20 m, 4x 1.5 mm² + 2x 2x 0.75 mm² 8-pin female speedtec motor connector, 121
can be used in cable drag chains
8ECM0025.1111C-0 ACOPOS P3 motor cable, length 25 m, 4x 1.5 mm² + 2x 2x 0.75 mm² 8-pin female speedtec motor connector, 121
can be used in cable drag chains
Motor cables 4 mm²
8BCM0005.13140-0 Cable extension for 4 mm² motor cable with speedtec or standard connector, length 5 m, can be used in cable 146
drag chains, UL/CSA listed
8BCM0007.13140-0 Cable extension for 4 mm² motor cable with speedtec or standard connector, length 7 m, can be used in cable 146
drag chains, UL/CSA listed
8BCM0010.13140-0 Cable extension for 4 mm² motor cable with speedtec or standard connector, length 10 m, can be used in cable 146
drag chains, UL/CSA listed
8BCM0015.13140-0 Cable extension for 4 mm² motor cable with speedtec or standard connector, length 15 m, can be used in cable 146
drag chains, UL/CSA listed
8BCM0020.13140-0 Cable extension for 4 mm² motor cable with speedtec or standard connector, length 20 m, can be used in cable 146
drag chains, UL/CSA listed
8BCM0025.13140-0 Cable extension for 4 mm² motor cable with speedtec or standard connector, length 25 m, can be used in cable 146
drag chains, UL/CSA listed
8ECM0005.1312C-0 ACOPOS P3 motor cable, length 5 m, 4x 4 mm² + 2x 2x 1 mm² 8-pin female speedtec motor connector, can 123
be used in cable drag chains
8ECM0007.1312C-0 ACOPOS P3 motor cable, length 7 m, 4x 4 mm² + 2x 2x 1 mm² 8-pin female speedtec motor connector, can 123
be used in cable drag chains
8ECM0010.1312C-0 ACOPOS P3 motor cable, length 10 m, 4x 4 mm² + 2x 2x 1 mm² 8-pin female speedtec motor connector, can 123
be used in cable drag chains
8ECM0015.1312C-0 ACOPOS P3 motor cable, length 15 m, 4x 4 mm² + 2x 2x 1 mm² 8-pin female speedtec motor connector, can 123
be used in cable drag chains
8ECM0020.1312C-0 ACOPOS P3 motor cable, length 20 m, 4x 4 mm² + 2x 2x 1 mm² 8-pin female speedtec motor connector, can 123
be used in cable drag chains
8ECM0025.1312C-0 ACOPOS P3 motor cable, length 25 m, 4x 4 mm² + 2x 2x 1 mm² 8-pin female speedtec motor connector, can 123
be used in cable drag chains
Motor hybrid cable 4 mm²
8ECH0005.1312A-0 ACOPOS P3 hybrid motor cable, length 5 m, 4x 4 mm² + 2x 1 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin 115
female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0007.1312A-0 ACOPOS P3 hybrid motor cable, length 7 m, 4x 4 mm² + 2x 1 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin 115
female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0010.1312A-0 ACOPOS P3 hybrid motor cable, length 10 m, 4x 4 mm² + 2x 1 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin 115
female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0015.1312A-0 ACOPOS P3 hybrid motor cable, length 15 m, 4x 4 mm² + 2x 1 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin 115
female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0020.1312A-0 ACOPOS P3 hybrid motor cable, length 20 m, 4x 4 mm² + 2x 1 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin 115
female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
8ECH0025.1312A-0 ACOPOS P3 hybrid motor cable, length 25 m, 4x 4 mm² + 2x 1 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin 115
female speedtec hybrid motor connector, can be used in cable drag chains, UL/CSA listed
Motor hybrid cables 1,5 mm²
8ECH0005.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec connector, length 5 m, can be used in cable 148
drag chains
8ECH0007.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec connector, length 7 m, can be used in cable 148
drag chains
8ECH0010.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec connector, length 10 m, can be used in cable 148
drag chains

110 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number Short description Page
8ECH0015.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec connector, length 15 m, can be used in cable 148
drag chains
8ECH0020.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec connector, length 20 m, can be used in cable 148
drag chains
8ECH0025.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec connector, length 25 m, can be used in cable 148
drag chains
Motor hybrid cables 4 mm²
8ECH0005.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec connector, length 5 m, can be used in cable drag 150
chains
8ECH0007.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec connector, length 7 m, can be used in cable drag 150

Technical data
chains

Chapter 2
8ECH0010.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec connector, length 10 m, can be used in cable 150
drag chains
8ECH0015.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec connector, length 15 m, can be used in cable 150
drag chains
8ECH0020.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec connector, length 20 m, can be used in cable 150
drag chains
8ECH0025.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec connector, length 25 m, can be used in cable 150
drag chains
Resolver Cables SpringTec connector
8BCR0005.11230-0 Cable extension for resolver cable with springtec connector, length 5 m, can be used in cable drag chains, UL/ 156
CSA listed
8BCR0007.11230-0 Cable extension for resolver cable with springtec connector, length 7 m, can be used in cable drag chains, UL/ 156
CSA listed
8BCR0010.11230-0 Cable extension for resolver cable with springtec connector, length 10 m, can be used in cable drag chains, 156
UL/CSA listed
8BCR0015.11230-0 Cable extension for resolver cable with springtec connector, length 15 m, can be used in cable drag chains, 156
UL/CSA listed
8BCR0020.11230-0 Cable extension for resolver cable with springtec connector, length 20 m, can be used in cable drag chains, 156
UL/CSA listed
8BCR0025.11230-0 Cable extension for resolver cable with springtec connector, length 25 m, can be used in cable drag chains, 156
UL/CSA listed
Resolver cables
8BCR0005.11120-0 Cable extension for resolver cable with speedtec or standard connector, length 5 m, can be used in cable drag 154
chains, UL/CSA listed
8BCR0007.11120-0 Cable extension for resolver cable with speedtec or standard connector, length 7 m, can be used in cable drag 154
chains, UL/CSA listed
8BCR0010.11120-0 Cable extension for resolver cable with speedtec or standard connector, length 10 m, can be used in cable 154
drag chains, UL/CSA listed
8BCR0015.11120-0 Cable extension for resolver cable with speedtec or standard connector, length 15 m, can be used in cable 154
drag chains, UL/CSA listed
8BCR0020.11120-0 Cable extension for resolver cable with speedtec or standard connector, length 20 m, can be used in cable 154
drag chains, UL/CSA listed
8BCR0025.11120-0 Cable extension for resolver cable with speedtec or standard connector, length 25 m, can be used in cable 154
drag chains, UL/CSA listed
8ECR0005.1111C-0 ACOPOS P3 resolver cable, length 5 m, 3x 2x 24 AWG (19x 0.127), 12-pin female speedtec connector, 8-pin 135
male mini I/O connector, can be used in cable drag chains
8ECR0007.1111C-0 ACOPOS P3 resolver cable, length 7 m, 3x 2x 24 AWG (19x 0.127), 12-pin female speedtec connector, 8-pin 135
male mini I/O connector, can be used in cable drag chains
8ECR0010.1111C-0 ACOPOS P3 resolver cable, length 10 m, 3x 2x 24 AWG (19x 0.127), 12-pin female speedtec connector, 8-pin 135
male mini I/O connector, can be used in cable drag chains
8ECR0015.1111C-0 ACOPOS P3 resolver cable, length 15 m, 3x 2x 24 AWG (19x 0.127), 12-pin female speedtec connector, 8-pin 135
male mini I/O connector, can be used in cable drag chains
8ECR0020.1111C-0 ACOPOS P3 resolver cable, length 20 m, 3x 2x 24 AWG (19x 0.127), 12-pin female speedtec connector, 8-pin 135
male mini I/O connector, can be used in cable drag chains
8ECR0025.1111C-0 ACOPOS P3 resolver cable, length 25 m, 3x 2x 24 AWG (19x 0.127), 12-pin female speedtec connector, 8-pin 135
male mini I/O connector, can be used in cable drag chains
Resolver cables SpringTec connector
8ECR0005.1121C-0 ACOPOS P3 resolver cable, length 5 m, 3x 2x 24 AWG (19x 0.127), 12-pin female springtec connector, 8-pin 138
male mini I/O connector, can be used in cable drag chains
8ECR0007.1121C-0 ACOPOS P3 resolver cable, length 7 m, 3x 2x 24 AWG (19x 0.127), 12-pin female springtec connector, 8-pin 138
male mini I/O connector, can be used in cable drag chains
8ECR0010.1121C-0 ACOPOS P3 resolver cable, length 10 m, 3x 2x 24 AWG (19x 0.127), 12-pin female springtec connector, 8-pin 138
male mini I/O connector, can be used in cable drag chains
8ECR0015.1121C-0 ACOPOS P3 resolver cable, length 15 m, 3x 2x 24 AWG (19x 0.127), 12-pin female springtec connector, 8-pin 138
male mini I/O connector, can be used in cable drag chains
8ECR0020.1121C-0 ACOPOS P3 resolver cable, length 20 m, 3x 2x 24 AWG (19x 0.127), 12-pin female springtec connector, 8-pin 138
male mini I/O connector, can be used in cable drag chains
8ECR0025.1121C-0 ACOPOS P3 resolver cable, length 25 m, 3x 2x 24 AWG (19x 0.127), 12-pin female springtec connector, 8-pin 138
male mini I/O connector, can be used in cable drag chains
motor cable 0.75 mm²
8ECM0005.1031C-0 ACOPOS P3 motor cable, length 5 m, 4x 0.75 mm² + 2x 2x 0.34 mm² 8-pin female springtec motor connector, 118
can be used in cable drag chains
8ECM0007.1031C-0 ACOPOS P3 motor cable, length 7 m, 4x 0.75 mm² + 2x 2x 0.34 mm² 8-pin female springtec motor connector, 118
can be used in cable drag chains
8ECM0010.1031C-0 ACOPOS P3 motor cable, length 10 m, 4x 0.75 mm² + 2x 2x 0.34 mm² 8-pin female springtec motor connector, 118
can be used in cable drag chains
8ECM0015.1031C-0 ACOPOS P3 motor cable, length 15 m, 4x 0.75 mm² + 2x 2x 0.34 mm² 8-pin female springtec motor connector, 118
can be used in cable drag chains

ACOPOS P3 user's manual V1.10 111


Technical data • Accessories
Model number Short description Page
8ECM0020.1031C-0 ACOPOS P3 motor cable, length 20 m, 4x 0.75 mm² + 2x 2x 0.34 mm² 8-pin female springtec motor connector, 118
can be used in cable drag chains
8ECM0025.1031C-0 ACOPOS P3 motor cable, length 25 m, 4x 0.75 mm² + 2x 2x 0.34 mm² 8-pin female springtec motor connector, 118
can be used in cable drag chains

112 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.3 8ECH hybrid motor cables

3.4.3.1 1.5 mm² hybrid motor cables

3.4.3.1.1 Order data


Model number Short description Figure
1.5 mm² hybrid motor cables
8ECH0005.1111A-0 ACOPOS P3 hybrid motor cable, length 5 m, 4x 1.5 mm² +
2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female

Technical data
speedtec hybrid motor connector, can be used in cable drag

Chapter 2
chains
8ECH0007.1111A-0 ACOPOS P3 hybrid motor cable, length 7 m, 4x 1.5 mm² +
2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female
speedtec hybrid motor connector, can be used in cable drag
chains
8ECH0010.1111A-0 ACOPOS P3 hybrid motor cable, length 10 m, 4x 1.5 mm² +
2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female
speedtec hybrid motor connector, can be used in cable drag
chains
8ECH0015.1111A-0 ACOPOS P3 hybrid motor cable, length 15 m, 4x 1.5 mm² +
2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female
speedtec hybrid motor connector, can be used in cable drag
chains
8ECH0020.1111A-0 ACOPOS P3 hybrid motor cable, length 20 m, 4x 1.5 mm² +
2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female
speedtec hybrid motor connector, can be used in cable drag
chains
8ECH0025.1111A-0 ACOPOS P3 hybrid motor cable, length 25 m, 4x 1.5 mm² +
2x 0.75 mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female
speedtec hybrid motor connector, can be used in cable drag
chains

Table 91: 8ECH0005.1111A-0, 8ECH0007.1111A-0, 8ECH0010.1111A-0,


8ECH0015.1111A-0, 8ECH0020.1111A-0, 8ECH0025.1111A-0 - Order data

3.4.3.1.2 Technical data


Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
1111A-0 1111A-0 1111A-0 1111A-0 1111A-0 1111A-0
General information
Cable cross section 4x 1.5 mm² + 2x 0.75 mm² + (2x 1x 0.24 mm² + 2x 2x 0.15 mm²)
Durability Oil resistance per EN 60811-2-1 1)
Listed UL AWM style 21223, 80°C, 1000 V as well as CSA C22.2 No. 210 I/II A/B FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Copper stranded wire
Cross section 1.5 mm²
Shield No
Stranding No
Supply lines
Quantity 2
Wire insulation Special thermoplastic material
Wire colors Brown/Green, white/green
Design Tinned copper stranded wire
Cross section 0.75 mm²
Shield No
Stranding No
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors White/Blue, white/green, gray, pink, yellow, violet
Design 2x copper stranded wire, 4x tinned copper stranded wire
Cross section 2x 0.24 mm², 4x 0.15 mm²
Shield Tinned copper braiding, optical coverage >85% with foil shield
Stranding White/Blue with white/green, pink with gray and yellow with violet
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield

Table 92: 8ECH0005.1111A-0, 8ECH0007.1111A-0, 8ECH0010.1111A-0,


8ECH0015.1111A-0, 8ECH0020.1111A-0, 8ECH0025.1111A-0 - Technical data

ACOPOS P3 user's manual V1.10 113


Technical data • Accessories
Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
1111A-0 1111A-0 1111A-0 1111A-0 1111A-0 1111A-0
Outer jacket
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling B&R 4x1.5 + 2x0.75 + (2x2xAWG26 + 2x1xAWG24) * E130266
* UL AWM STYLE 21223 * AWM I/II A/B 80°C 1000 V FT1
Connector
Type 13-pin female speedtec hybrid motor connector
Connection cycles <500
Contacts 13
Additional connectors 8-pin male mini I/O encoder connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤13.3 Ω/km
Supply lines ≤84 Ω/km
Signal lines 0.24 mm²: ≤26 Ω/km, 0.15 mm²: ≤140 Ω/km
Insulation resistance ≥200 MΩ*km
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 20.2 A
Installed in conduit or cable duct 17.8 A
Installed in cable tray 20.9 A
Environmental conditions
Temperature
Moving -20 to +85°C
Static -20 to +85°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 13 mm ±0.4 mm
Bend radius
Single bend >54 mm
Moving ≥100 mm
Drag chain data
Acceleration Max. 50 m/s² (depends on the travel distance)
Flex cycles 3,000,000
Speed Max. 5 m/s
Weight 1.19 kg 1.67 kg 2.39 kg 3.65 kg 4.82 kg 6 kg

Table 92: 8ECH0005.1111A-0, 8ECH0007.1111A-0, 8ECH0010.1111A-0,


8ECH0015.1111A-0, 8ECH0020.1111A-0, 8ECH0025.1111A-0 - Technical data
1) Specified values refer to the raw cable being used.

114 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.3.2 4 mm² hybrid motor cables

3.4.3.2.1 Order data


Model number Short description Figure
Motor hybrid cable 4 mm²
8ECH0005.1312A-0 ACOPOS P3 hybrid motor cable, length 5 m, 4x 4 mm² + 2x 1
mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female speedtec
hybrid motor connector, can be used in cable drag chains

Technical data
8ECH0007.1312A-0 ACOPOS P3 hybrid motor cable, length 7 m, 4x 4 mm² + 2x 1

Chapter 2
mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female speedtec
hybrid motor connector, can be used in cable drag chains

8ECH0010.1312A-0 ACOPOS P3 hybrid motor cable, length 10 m, 4x 4 mm² + 2x 1


mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female speedtec
hybrid motor connector, can be used in cable drag chains

8ECH0015.1312A-0 ACOPOS P3 hybrid motor cable, length 15 m, 4x 4 mm² + 2x 1


mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female speedtec
hybrid motor connector, can be used in cable drag chains

8ECH0020.1312A-0 ACOPOS P3 hybrid motor cable, length 20 m, 4x 4 mm² + 2x 1


mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female speedtec
hybrid motor connector, can be used in cable drag chains

8ECH0025.1312A-0 ACOPOS P3 hybrid motor cable, length 25 m, 4x 4 mm² + 2x 1


mm² + 2x 0.24 mm² + 2x 2x 0.15 mm², 13-pin female speedtec
hybrid motor connector, can be used in cable drag chains

Table 93: 8ECH0005.1312A-0, 8ECH0007.1312A-0, 8ECH0010.1312A-0,


8ECH0015.1312A-0, 8ECH0020.1312A-0, 8ECH0025.1312A-0 - Order data

3.4.3.2.2 Technical data


Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
1312A-0 1312A-0 1312A-0 1312A-0 1312A-0 1312A-0
General information
Cable cross section 4x 4 mm² + 2x 1 mm² + (2x 1x 0.24 mm² + 2x 2x 0.15 mm²)
Durability Oil resistance per EN 60811-2-1 1)
Listed UL AWM style 21223, 80°C, 1000 V as well as CSA C22.2 No. 210 I/II A/B FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Copper stranded wire
Cross section 4 mm²
Shield No
Stranding No
Supply lines
Quantity 2
Wire insulation Special thermoplastic material
Wire colors Brown/Green, white/green
Design Tinned copper stranded wire
Cross section 1 mm²
Shield No
Stranding No
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors White/Blue, white/green, gray, pink, yellow, violet
Design 2x copper stranded wire, 4x tinned copper stranded wire
Cross section 2x 0.24 mm², 4x 0.15 mm²
Shield Tinned copper braiding, optical coverage >85% with foil shield
Stranding White/Blue with white/green, pink with gray and yellow with violet
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield

Table 94: 8ECH0005.1312A-0, 8ECH0007.1312A-0, 8ECH0010.1312A-0,


8ECH0015.1312A-0, 8ECH0020.1312A-0, 8ECH0025.1312A-0 - Technical data

ACOPOS P3 user's manual V1.10 115


Technical data • Accessories
Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
1312A-0 1312A-0 1312A-0 1312A-0 1312A-0 1312A-0
Outer jacket
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling B&R 4x1.5 + 2x0.75 + (2x2xAWG26 + 2x1xAWG24) * E130266
* UL AWM STYLE 21223 * AWM I/II A/B 80°C 1000 V FT1
Connector
Type 13-pin female speedtec hybrid motor connector
Connection cycles <500
Contacts 13
Additional connectors 8-pin male mini I/O encoder connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤4.95 Ω/km
Supply lines ≤84 Ω/km
Signal lines 0.24 mm²: ≤19.5 Ω/km, 0.15 mm²: ≤140 Ω/km
Insulation resistance ≥200 MΩ*km
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 30 A 2)
Installed in conduit or cable duct 30 A 2)
Installed in cable tray 30 A 2)
Environmental conditions
Temperature
Moving -20 to +85°C
Static -20 to +85°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 15.7 mm ±0.4 mm
Bend radius
Single bend >65 mm
Moving ≥121 mm
Drag chain data
Acceleration Max. 50 m/s² (depends on the travel distance)
Flex cycles 3,000,000
Speed Max. 5 m/s
Weight 1.98 kg 2.73 kg 3.86 kg 5.74 kg 7.62 kg 9.5 kg

Table 94: 8ECH0005.1312A-0, 8ECH0007.1312A-0, 8ECH0010.1312A-0,


8ECH0015.1312A-0, 8ECH0020.1312A-0, 8ECH0025.1312A-0 - Technical data
1) Specified values refer to the raw cable being used.
2) Limited to 30 A by the hybrid motor connector.

3.4.3.3 Wiring

3.4.3.3.1 Cable construction

White/Green (WH/GN)
White/Blue (WH/BU)

Brown (BN)

Blue (BU)

Black (BK)

Yellow/Green (YE/GN)

Pos. Name Note


1 Hybrid cable 4 x 1.5 mm² + 2 x 0.75 mm² + (2 + 1 x 0.24 mm² + 2 x 2 x 0.15 mm²)
4 x 4.0 mm² + 2 x 1 mm² + (2 x 1 x 0.24 mm² + 2 x 2 x 0.15 mm²)
2 13-pin female circular connector

Table 95: Hybrid motor cables - Cable construction

116 ACOPOS P3 user's manual V1.10


Technical data • Accessories
3 Heat shrink tubing
4 Wire end sleeves
5 Heat shrink tubing
6 Mini I/O encoder connector

Table 95: Hybrid motor cables - Cable construction

3.4.3.3.2 Pinout
Circular connector Pin Name Function Pin Mini I/O connector

Technical data
1 UP Encoder power supply +12 1

Chapter 2
V
2 UN Encoder power supply 0 V 7
3 D Data 6
4 D\ Data inverted 8
5 T Clock output 2
6 T\ Clock output inverted 4
7 B- Brake 0 V -
8 B+ Brake +24 V -
A U Motor connection U -
B V Motor connection V -
C W Motor connection W -
D - - -
Protective ground conduc-
PE -
tor

Table 96: Hybrid motor cables - Pinout

3.4.3.3.3 Cable diagram

Circular connector Wire end sleeves


Blue (BU) (1.5, 4mm²)
A U
Brown (BN) (1.5, 4 mm²)
B V
Black (BK) (1.5, 4 mm²)
C W
Yellow/Green (YE/GN) (1.5, 4 mm²)
PE
White/Green (WH/GN) (0.75, 1mm²)
7 B-
White/Blue (WH/BU) (0.75, 1 mm²)
8 B+
Brown/Green (BN/GN) (0.24 mm²)
1 1 Up
White/Green (WH/GN) (0.24 mm²)
2 7 Un
Shield sleeve

Gray (GY) (0.15 mm²)


3 6 D
Pink (PK) (0.15 mm²)
4 8 D\
Violet (VT) (0.15 mm²)
5 2 T
Yellow (YE) (0.15 mm²)
6 4 T\
D 5
3
Shield connected to housing
on connector side

Mini I/O

Figure 34: Hybrid motor cables - Cable diagram

ACOPOS P3 user's manual V1.10 117


Technical data • Accessories

3.4.4 8ECM motor cables

3.4.4.1 0.75 mm² motor cables

3.4.4.1.1 Order data


Model number Short description Figure
motor cable 0.75 mm²
8ECM0005.1031C-0 ACOPOS P3 motor cable, length 5 m, 4x 0.75 mm² + 2x 2x 0.34
mm² 8-pin female springtec motor connector, can be used in
cable drag chains
8ECM0007.1031C-0 ACOPOS P3 motor cable, length 7 m, 4x 0.75 mm² + 2x 2x 0.34
mm² 8-pin female springtec motor connector, can be used in
cable drag chains
8ECM0010.1031C-0 ACOPOS P3 motor cable, length 10 m, 4x 0.75 mm² + 2x 2x
0.34 mm² 8-pin female springtec motor connector, can be used
in cable drag chains
8ECM0015.1031C-0 ACOPOS P3 motor cable, length 15 m, 4x 0.75 mm² + 2x 2x
0.34 mm² 8-pin female springtec motor connector, can be used
in cable drag chains
8ECM0020.1031C-0 ACOPOS P3 motor cable, length 20 m, 4x 0.75 mm² + 2x 2x
0.34 mm² 8-pin female springtec motor connector, can be used
in cable drag chains
8ECM0025.1031C-0 ACOPOS P3 motor cable, length 25 m, 4x 0.75 mm² + 2x 2x
0.34 mm² 8-pin female springtec motor connector, can be used
in cable drag chains

Table 97: 8ECM0005.1031C-0, 8ECM0007.1031C-0, 8ECM0010.1031C-0,


8ECM0015.1031C-0, 8ECM0020.1031C-0, 8ECM0025.1031C-0 - Order data

3.4.4.1.2 Technical data


Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1031C-0 1031C-0 1031C-0 1031C-0 1031C-0 1031C-0
General information
Cable cross section 4x 0.75 mm² + 2x 2x 0.35 mm²
Durability Oil resistance per HD 22.10 appendix A, DIN EN 60811-404 1)
Listed E170315 cRUus AWM STYLE 21223 AWM I/II A/B 80°C 1000 V FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Tinned copper stranded wire
Cross section 0.75 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White, white/red, white/blue, white/green
Design Tinned copper stranded wire
Cross section 0.35 mm²
Shield Separate shielding for pairs, tinned copper braiding, optical coverage >85% and foil shield
Stranding White with white/red and white/blue with white/green
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer jacket
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling B&R 4 G 0.75 + 2 x (2x0.34)C C E170315 cRUus AWM STYLE
21223 AWM I/II A/B 80°C 1000 V FT1 production order number
Connector
Type 8-pin female springtec motor connector
Connection cycles <500
Contacts 8 (4 power and 4 signal contacts)
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV

Table 98: 8ECM0005.1031C-0, 8ECM0007.1031C-0, 8ECM0010.1031C-0,


8ECM0015.1031C-0, 8ECM0020.1031C-0, 8ECM0025.1031C-0 - Technical data

118 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1031C-0 1031C-0 1031C-0 1031C-0 1031C-0 1031C-0
Conductor resistance
Power lines ≤26.7 Ω/km
Signal lines ≤56 Ω/km
Insulation resistance ≥500 MΩ*km
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 13 A
Installed in conduit or cable duct 11.5 A
Installed in cable tray 13.5 A

Technical data
Chapter 2
Environmental conditions
Temperature
Moving -20 to +80°C
Static -20 to +90°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 10.1 mm ± 0.3 mm
Bend radius
Single bend >32 mm
Moving >78 mm
Drag chain data
Acceleration Max. 50 m/s² (depends on the travel distance)
Flex cycles 2) ≤5000000
Speed ≤5 m/s
Weight 0.91 kg 1.24 kg 1.75 kg 2.6 kg 3.5 kg 4.2 kg

Table 98: 8ECM0005.1031C-0, 8ECM0007.1031C-0, 8ECM0010.1031C-0,


8ECM0015.1031C-0, 8ECM0020.1031C-0, 8ECM0025.1031C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature from -20 to +60°C.

3.4.4.1.3 Wiring

Cable construction

Pos. Name Note


1 Motor cable 4 x 0.75 mm² + 2 x 2 x 0.35 mm²
2 8-pin female circular connector
3 Self-adhesive heat shrink tubing
4 Wire end sleeves
5 Aluminum strip

Table 99: 0.75 mm² motor cables - Cable construction

Pinout
Circular connector Pin Name Function
A U Motor connection U
B V Motor connection V
C W Motor connection W
PE Protective ground conductor
1 T+ Temperature +
2 T- Temperature -
3 B+ Brake +
4 B- Brake -
5 --- ---

Table 100: 0.75 mm² motor cables - Pinout

ACOPOS P3 user's manual V1.10 119


Technical data • Accessories

Cable diagram

Motor connector Wire end sleeves


Blue (BU) (0.75 mm²)
A U
Brown (BN) (0.75 mm²)
B V
Black (BK) (0.75 mm²)
C W
Yellow/Green (YEGN) (0.75 mm²)
PE
White (WH) (0.35 mm²)
1 T+
White/Red (WHRD) (0.35 mm²)
2 T-
White/Blue (WHBU) (0.35 mm²)
3 B+
White/Green (WHGN) (0.35 mm²)
4 B-

All shields connected on the connector side

Figure 35: 0.75 mm² ESTB motor cables - Cable diagram

120 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.4.2 1.5 mm² motor cables

3.4.4.2.1 Order data


Model number Short description Figure
Motor cables 1.5 mm²
8ECM0005.1111C-0 ACOPOS P3 motor cable, length 5 m, 4x 1.5 mm² + 2x 2x 0.75
mm² 8-pin female speedtec motor connector, can be used in
cable drag chains
8ECM0007.1111C-0 ACOPOS P3 motor cable, length 7 m, 4x 1.5 mm² + 2x 2x 0.75

Technical data
mm² 8-pin female speedtec motor connector, can be used in

Chapter 2
cable drag chains
8ECM0010.1111C-0 ACOPOS P3 motor cable, length 10 m, 4x 1.5 mm² + 2x 2x 0.75
mm² 8-pin female speedtec motor connector, can be used in
cable drag chains
8ECM0015.1111C-0 ACOPOS P3 motor cable, length 15 m, 4x 1.5 mm² + 2x 2x 0.75
mm² 8-pin female speedtec motor connector, can be used in
cable drag chains
8ECM0020.1111C-0 ACOPOS P3 motor cable, length 20 m, 4x 1.5 mm² + 2x 2x 0.75
mm² 8-pin female speedtec motor connector, can be used in
cable drag chains
8ECM0025.1111C-0 ACOPOS P3 motor cable, length 25 m, 4x 1.5 mm² + 2x 2x 0.75
mm² 8-pin female speedtec motor connector, can be used in
cable drag chains

Table 101: 8ECM0005.1111C-0, 8ECM0007.1111C-0, 8ECM0010.1111C-0,


8ECM0015.1111C-0, 8ECM0020.1111C-0, 8ECM0025.1111C-0 - Order data

3.4.4.2.2 Technical data


Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1111C-0 1111C-0 1111C-0 1111C-0 1111C-0 1111C-0
General information
Cable cross section 4x 1.5 mm² + 2x 2x 0.75 mm²
Durability Oil resistance per HD 22.10 appendix A DIN EN 60811-404 1)
Listed E170315 cRUus AWM STYLE 21223 AWM I/II A/B 80°C 1000 V FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Tinned copper stranded wire
Cross section 1.5 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White, white/red, white/blue, white/green
Design Tinned copper stranded wire
Cross section 0.75 mm²
Shield Separate shielding for pairs, tinned copper braiding, optical coverage >85% and foil shield
Stranding White with white/red and white/blue with white/green
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer jacket
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling B&R 4 G 1.5 + 2 x (2x0,75)C C E170315 cRUus AWM STYLE
21223 AWM I/II A/B 80°C 1000 V FT1 production order number
Connector
Type 8-pin female speedtec motor connector
Connection cycles <500
Contacts 8 (4 power and 4 signal contacts)
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤13.7 Ω/km
Signal lines ≤26.7 Ω/km

Table 102: 8ECM0005.1111C-0, 8ECM0007.1111C-0, 8ECM0010.1111C-0,


8ECM0015.1111C-0, 8ECM0020.1111C-0, 8ECM0025.1111C-0 - Technical data

ACOPOS P3 user's manual V1.10 121


Technical data • Accessories
Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1111C-0 1111C-0 1111C-0 1111C-0 1111C-0 1111C-0
Insulation resistance ≥500 MΩ*km
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 20 A
Installed in conduit or cable duct 17.8 A
Installed in cable tray 20.9 A
Environmental conditions
Temperature
Moving -20 to +80°C
Static -20 to +90°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 12.2 mm ± 0.3 mm
Bend radius
Single bend >38 mm
Moving >94 mm
Drag chain data
Acceleration Max. 50 m/s² (depends on the travel distance)
Flex cycles 2) ≤5000000
Speed ≤5 m/s
Weight 1.44 kg 1.98 kg 2.74 kg 4.1 kg 5.28 kg 6.5 kg

Table 102: 8ECM0005.1111C-0, 8ECM0007.1111C-0, 8ECM0010.1111C-0,


8ECM0015.1111C-0, 8ECM0020.1111C-0, 8ECM0025.1111C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature from -20 to +60°C.

122 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.4.3 4 mm² motor cables

3.4.4.3.1 Order data


Model number Short description Figure
Motor cables 4 mm²
8ECM0005.1312C-0 ACOPOS P3 motor cable, length 5 m, 4x 4 mm² + 2x 2x 1 mm²
8-pin female speedtec motor connector, can be used in cable
drag chains
8ECM0007.1312C-0 ACOPOS P3 motor cable, length 7 m, 4x 4 mm² + 2x 2x 1 mm²

Technical data
8-pin female speedtec motor connector, can be used in cable

Chapter 2
drag chains
8ECM0010.1312C-0 ACOPOS P3 motor cable, length 10 m, 4x 4 mm² + 2x 2x 1 mm²
8-pin female speedtec motor connector, can be used in cable
drag chains
8ECM0015.1312C-0 ACOPOS P3 motor cable, length 15 m, 4x 4 mm² + 2x 2x 1 mm²
8-pin female speedtec motor connector, can be used in cable
drag chains
8ECM0020.1312C-0 ACOPOS P3 motor cable, length 20 m, 4x 4 mm² + 2x 2x 1 mm²
8-pin female speedtec motor connector, can be used in cable
drag chains
8ECM0025.1312C-0 ACOPOS P3 motor cable, length 25 m, 4x 4 mm² + 2x 2x 1 mm²
8-pin female speedtec motor connector, can be used in cable
drag chains

Table 103: 8ECM0005.1312C-0, 8ECM0007.1312C-0, 8ECM0010.1312C-0,


8ECM0015.1312C-0, 8ECM0020.1312C-0, 8ECM0025.1312C-0 - Order data

3.4.4.3.2 Technical data


Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1312C-0 1312C-0 1312C-0 1312C-0 1312C-0 1312C-0
General information
Cable cross section 4 x 4.0 mm² + 2 x 0.75 mm² + 2 x 1.0 mm²
Durability Oil resistance per HD 22.10 appendix A DIN EN 60811-404 1)
Listed E170315 cRUus AWM STYLE 21223 AWM I/II A/B 80°C 1000 V FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Tinned copper stranded wire
Cross section 4 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White, white/red, white/blue, white/green
Design Tinned copper stranded wire
Cross section 2 x 0.75 mm² + 2 x 1.0 mm²
Shield Separate shielding for pairs, tinned copper braiding, optical coverage >85% and foil shield
Stranding White with white/red and white/blue with white/green
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer jacket
Material TPU
Color Orange, similar to RAL 2003 flat
Labeling B&R 4 G 4 + (2x0.75)C + (2x1)C C E170315 cRUus AWM STYLE 21223 AWM I/II A/B 80°C 1000 V FT1
Connector
Type 8-pin female speedtec motor connector
Connection cycles <500
Contacts 8 (4 power and 4 signal contacts)
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤5.1 Ω/km
Signal lines 0.75 mm²: ≤26.7 Ω/km, 1 mm²: ≤20 Ω/km
Insulation resistance ≥500 MΩ*km

Table 104: 8ECM0005.1312C-0, 8ECM0007.1312C-0, 8ECM0010.1312C-0,


8ECM0015.1312C-0, 8ECM0020.1312C-0, 8ECM0025.1312C-0 - Technical data

ACOPOS P3 user's manual V1.10 123


Technical data • Accessories
Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1312C-0 1312C-0 1312C-0 1312C-0 1312C-0 1312C-0
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 30 A 2)
Installed in conduit or cable duct 30 A 2)
Installed in cable tray 30 A 2)
Environmental conditions
Temperature
Moving -20 to +80°C
Static -20 to +90°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 15.4 mm ± 0.4 mm
Bend radius
Single bend >48 mm
Moving >119 mm
Drag chain data
Acceleration Max. 50 m/s² (depends on the travel distance)
Flex cycles 3) ≤5000000
Speed ≤5 m/s
Weight 2.22 kg 3.12 kg 4.46 kg 6.7 kg 9 kg 11.2 kg

Table 104: 8ECM0005.1312C-0, 8ECM0007.1312C-0, 8ECM0010.1312C-0,


8ECM0015.1312C-0, 8ECM0020.1312C-0, 8ECM0025.1312C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) Limited to 30 A by the motor connector.
3) At an ambient temperature from -20 to +60°C.

3.4.4.4 Wiring

3.4.4.4.1 1.5 mm² - 4 mm² motor cables

Construction

White/Blue (WHBU)
White/Green (WHGN)
White/Red (WHRD)
White (WH)

Brown (BN)

Blue (BU)

Black (BK)

Green/Yellow (GNYE)

Pos. Name Note


1 Motor line 4x 1.5 mm² + 2x 2x 0.75 mm² (for 8ECMxxxx.1111C-0)
4x 4 mm² + 2x 2x 1 mm² (for 8ECMxxxx.1312C-0)
2 8-pin female circular connector
3 Heat shrink tubing
4 Wire end sleeve
5 Aluminum belt With conductive glue

Table 105: 1.5 mm² - 4 mm² motor cables - Construction

Pinout
Circular connector Pin Name Function
1 U Motor connection U
2 PE Protective ground conductor
3 W Motor connection W
4 V Motor connection V
A T+ Temperature +
B T- Temperature -
C B+ Brake +
D B- Brake -

Table 106: 1.5 mm² - 4 mm² motor cables - Pinout

124 ACOPOS P3 user's manual V1.10


Technical data • Accessories

Cable diagram

Motor connector Wire end sleeves


Blue (BU) (1.5, 4 mm²)
1 U
Brown (BN) (1.5, 4 mm²)
4 V
Black (BK) (1.5, 4 mm²)
3 W

Technical data
Chapter 2
Green/Yellow (GNYE) (1.5, 4 mm²)
2 PE
White (WH) (0.75, 1 mm²)
A T+
White/Red (WHRD) (0.75, 1 mm²)
B T-
White/Blue (WHBU) (0.75, 1 mm²)
C B+
White/Green (WHGN) (0.75, 1 mm²)
D B-

All shields connected


on the connector side

Figure 36: 1.5 mm² - 4 mm² motor cables - Cable diagram

ACOPOS P3 user's manual V1.10 125


Technical data • Accessories

3.4.4.5 10 mm² motor cables

3.4.4.5.1 Order data


Model number Short description Figure
10 mm² motor cables
8ECM0005.1523C-0 ACOPOS P3 motor cable, length 5 m, 4 x 10.0 mm² + 2 x 0.75
mm² + 2 x 1.5 mm² 8-pin female speedtec motor connector size
1.5, can be used in cable drag chains
8ECM0007.1523C-0 ACOPOS P3 motor cable, length 7 m, 4 x 10.0 mm² + 2 x 0.75
mm² + 2 x 1.5 mm² 8-pin female speedtec motor connector size
1.5, can be used in cable drag chains
8ECM0010.1523C-0 ACOPOS P3 motor cable, length 10 m, 4 x 10.0 mm² + 2 x 0.75
mm² + 2 x 1.5 mm² 8-pin female speedtec motor connector size
1.5, can be used in cable drag chains
8ECM0015.1523C-0 ACOPOS P3 motor cable, length 15 m, 4 x 10.0 mm² + 2 x 0.75
mm² + 2 x 1.5 mm² 8-pin female speedtec motor connector size
1.5, can be used in cable drag chains
8ECM0020.1523C-0 ACOPOS P3 motor cable, length 20 m, 4 x 10.0 mm² + 2 x 0.75
mm² + 2 x 1.5 mm² 8-pin female speedtec motor connector size
1.5, can be used in cable drag chains
8ECM0025.1523C-0 ACOPOS P3 motor cable, length 25 m, 4 x 10.0 mm² + 2 x 0.75
mm² + 2 x 1.5 mm² 8-pin female speedtec motor connector size
1.5, can be used in cable drag chains

Table 107: 8ECM0005.1523C-0, 8ECM0007.1523C-0, 8ECM0010.1523C-0,


8ECM0015.1523C-0, 8ECM0020.1523C-0, 8ECM0025.1523C-0 - Order data

3.4.4.5.2 Technical data


Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1523C-0 1523C-0 1523C-0 1523C-0 1523C-0 1523C-0
General information
Cable cross section 4x 10 mm² + 2x 0.75 mm² + 2x 1.5 mm²
Durability Oil resistance per HD 22.10 appendix A DIN EN 60811-404 1)
Listed E170315 cRUus AWM STYLE 21223 AWM I/II A/B 80°C 1000 V FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Tinned copper stranded wire
Cross section 10 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White, white/red, white/blue, white/green
Design Tinned copper stranded wire
Cross section 2x 0.75 mm² + 2x 1.5 mm²
Shield Separate shielding for pairs, tinned copper braiding, optical coverage >85% and foil shield
Stranding White with white/red and white/blue with white/green
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer jacket
Material TPU
Color Orange, similar to RAL 2003 flat
Labeling B&R 4 G 10 + (2x0.75)C + (2x1.5)C C E170315 cRUus AWM STYLE 21223 AWM I/II A/B 80°C 1000 V FT1
Connector
Type 8-pin female speedtec motor connector, size 1.5
Connection cycles <500
Contacts 8 (4 power and 4 signal contacts)
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤1.95 Ω/km
Signal lines 0.75 mm²: ≤26.7 Ω/km, 1.5 mm²: ≤13.7 Ω/km
Insulation resistance ≥500 MΩ*km

Table 108: 8ECM0005.1523C-0, 8ECM0007.1523C-0, 8ECM0010.1523C-0,


8ECM0015.1523C-0, 8ECM0020.1523C-0, 8ECM0025.1523C-0 - Technical data

126 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8ECM0005. 8ECM0007. 8ECM0010. 8ECM0015. 8ECM0020. 8ECM0025.
1523C-0 1523C-0 1523C-0 1523C-0 1523C-0 1523C-0
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 64.6 A
Installed in conduit or cable duct 54.6 A
Installed in cable tray 68.3 A
Environmental conditions
Temperature
Moving -20 to +80°C
Static -20 to +90°C

Technical data
Chapter 2
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 20.1 mm ±0.4 mm
Bend radius
Single bend >62 mm
Moving >154 mm
Drag chain data
Acceleration Max. 50 m/s² (depends on the travel distance)
Flex cycles 2) ≤5000000
Speed ≤5 m/s
Weight 4.47 kg 6 kg 8.3 kg 12.3 kg 16 kg 19.45 kg

Table 108: 8ECM0005.1523C-0, 8ECM0007.1523C-0, 8ECM0010.1523C-0,


8ECM0015.1523C-0, 8ECM0020.1523C-0, 8ECM0025.1523C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature from -20 to +60°C.

3.4.4.5.3 Wiring

Cable construction

Pos. Name Note


1 Motor line 4 x 10 mm² + 2 x 0.75 mm² + 2 x 1.5 mm²
2 8-pin female circular connector
3 Heat shrink tubing
4 Wire end sleeves
5 Aluminum strip

Table 109: 10 mm² motor cables - Cable construction

Pinout
Circular connector Pin Name Function
U U Motor connection U
Ground symbol PE Protective ground conductor
W W Motor connection W
V V Motor connection V
1 T+ Temperature +
2 T- Temperature -
+ B+ Brake +
- B- Brake

Table 110: 10 mm² motor cables - Pinout

ACOPOS P3 user's manual V1.10 127


Technical data • Accessories

Cable diagram

Motor connector Wire end sleeves


bl (10 mm²)
U U
br (10 mm²)
V V
bw (10 mm²)
W W
yw/gn (10 mm²)
PE
wh (0.75 mm²)
1 T+
wh/rd (0.75 mm²)
2 T-
wh/bl (1.5 mm²)
+ B+
wh/gn (1.5 mm²)
- B-

All shields connected on the connector side

Figure 37: 10 mm² motor cables - Cable diagram

128 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.5 8ECF EnDat 2.2 cables

3.4.5.1 Order data

Model number Short description Figure


EnDat 2.2 cables
8ECF0005.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 5 m, 1x 4x 0.14 mm² + 4x
0.35 mm², 12-pin female springtec connector, 8-pin male mini I/
O connector, can be used in cable drag chains
8ECF0007.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 7 m, 1x 4x 0.14 mm² + 4x

Technical data
0.35 mm², 12-pin female springtec connector, 8-pin male mini I/

Chapter 2
O connector, can be used in cable drag chains
8ECF0010.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 10 m, 1x 4x 0.14 mm² + 4x
0.35 mm², 12-pin female springtec connector, 8-pin male mini I/
O connector, can be used in cable drag chains
8ECF0015.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 15 m, 1x 4x 0.14 mm² + 4x
0.35 mm², 12-pin female springtec connector, 8-pin male mini I/
O connector, can be used in cable drag chains
8ECF0020.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 20 m, 1x 4x 0.14 mm² + 4x
0.35 mm², 12-pin female springtec connector, 8-pin male mini I/
O connector, can be used in cable drag chains
8ECF0025.1221C-0 ACOPOS P3 EnDat 2.2 cable, length 25 m, 1x 4x 0.14 mm² + 4x
0.35 mm², 12-pin female springtec connector, 8-pin male mini I/
O connector, can be used in cable drag chains

Table 111: 8ECF0005.1221C-0, 8ECF0007.1221C-0, 8ECF0010.1221C-0,


8ECF0015.1221C-0, 8ECF0020.1221C-0, 8ECF0025.1221C-0 - Order data

3.4.5.2 Technical data

Model number 8ECF0005. 8ECF0007. 8ECF0010. 8ECF0015. 8ECF0020. 8ECF0025.


1221C-0 1221C-0 1221C-0 1221C-0 1221C-0 1221C-0
General information
Cable cross section 1x 4x 0.14 mm² + 4x 0.35 mm²
Durability Per DIN EN 50363-10-2 (VDE 0207-363-10-2) 1)
Listed UR AWM style 20963, 80°C, 30 V, E63216 1)
Certifications
CE Yes
Cable construction
Supply lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White/Green, brown/green, blue, white
Design Tinned copper stranded wire
Cross section 0.35 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Polyolefin foam
Wire colors Yellow, gray, pink, violet
Design Tinned copper stranded wire
Cross section 0.14 mm²
Shield No
Stranding 4 wires around a filler material in the core
Cable stranding With foil shield
Complete shielding Copper/Tin braiding, optical coverage ≥85%
Outer jacket
Material PUR
Color Green
Labeling B&R 4x0.14 + 4x0.35 FLEX UR AWM STYLE 20963 80°C 30 V E63216 1)
Connector
Type EnDat 12-pin female springtec connector
Connection cycles <500
Contacts 12
Additional connectors 8-pin male mini I/O encoder connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 1 kV
Wire/Shield 0.5 kV

Table 112: 8ECF0005.1221C-0, 8ECF0007.1221C-0, 8ECF0010.1221C-0,


8ECF0015.1221C-0, 8ECF0020.1221C-0, 8ECF0025.1221C-0 - Technical data

ACOPOS P3 user's manual V1.10 129


Technical data • Accessories
Model number 8ECF0005. 8ECF0007. 8ECF0010. 8ECF0015. 8ECF0020. 8ECF0025.
1221C-0 1221C-0 1221C-0 1221C-0 1221C-0 1221C-0
Conductor resistance
Supply lines ≤55 Ω/km
Signal lines ≤134 Ω/km
Insulation resistance >200 MΩ * km
Environmental conditions
Temperature
Moving -20 to +80°C
Static -20 to +80°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 6 mm ±0.2 mm
Bend radius
Single bend ≥19 mm
Moving >47 mm
Drag chain data
Acceleration ≤60 m/s²
Flex cycles ≥3,000,000 2)
Speed ≤4 m/s
Weight 0.33 kg 0.42 kg 0.6 kg 0.9 kg 1.4 kg 1.8 kg

Table 112: 8ECF0005.1221C-0, 8ECF0007.1221C-0, 8ECF0010.1221C-0,


8ECF0015.1221C-0, 8ECF0020.1221C-0, 8ECF0025.1221C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) Valid at an ambient temperature of 20°C and bend radius of 75 mm.

3.4.5.3 Wiring

3.4.5.3.1 Construction

Pos. Name Note


1 Encoder line 1x 4x 0.14 mm² + 4x 0.34 mm²
2 12-pin female circular connector
Coding contact
3 Heat shrink tubing
4 Mini I/O encoder connector

Table 113: 8ECF EnDat 2.2 cables - Construction

3.4.5.3.2 Pinout
Circular connector Pin Name Function Pin Mini I/O connector
1 +12 V out Encoder power supply +12 V 1
2 D Data input 6
3 D\ Data inverted 8
1 4 T Clock output 2
2 12
5 T\ Clock output inverted 4
3 11
6 ---
4 10 7 COM Encoder power supply 0 V 7
8 --- Coding contact
5 9
6 8
7 9 ---
10 ---
11 ---
12 ---

Table 114: 8ECF EnDat 2.2 cables - Pinout

130 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.5.3.3 Cable diagram

Circular connector Mini I/O

Brown/Green (BNGN) (0.34 mm²)


+12 V out 1 1
White/Green (WHGN) (0.34 mm²)
COM 7 7
Gray (GY) (0.14 mm²)
D 2 6
Pink (PK) (0.14 mm²)
D\ 3 8
Violet (VT) (0.14 mm²)

Technical data
T 4 2

Chapter 2
Yellow (YE) (0.14 mm²)
T\ 5 4
8 nc nc 3
6 nc nc 5
9 nc
10 nc Shield connected to housing

11 nc on connector side
12 nc

Figure 38: 8ECF EnDat 2.2 cables - Cable diagram

ACOPOS P3 user's manual V1.10 131


Technical data • Accessories

3.4.6 8ECFxxxx.1231C-0 - EnDat 2.2 cables

3.4.6.1 8ECFxxxx.1231C-0 - Order data

Model number Short description Figure


EnDat 2.2 cables
8ECF0005.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 5 m, 1x 4x 0.14 mm² +
4x 0.35 mm², M12 circular connector, 8-pin A-keyed, 8-pin male
mini I/O connector, can be used in cable drag chains
8ECF0007.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 7 m, 1x 4x 0.14 mm² +
4x 0.35 mm², M12 circular connector, 8-pin A-keyed, 8-pin male
mini I/O connector, can be used in cable drag chains
8ECF0010.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 10 m, 1x 4x 0.14 mm² +
4x 0.35 mm², M12 circular connector, 8-pin A-keyed, 8-pin male
mini I/O connector, can be used in cable drag chains
8ECF0015.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 15 m, 1x 4x 0.14 mm² +
4x 0.35 mm², M12 circular connector, 8-pin A-keyed, 8-pin male
mini I/O connector, can be used in cable drag chains
8ECF0020.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 20 m, 1x 4x 0.14 mm² +
4x 0.35 mm², M12 circular connector, 8-pin A-keyed, 8-pin male
mini I/O connector, can be used in cable drag chains
8ECF0025.1231C-0 ACOPOS P3 EnDat 2.2 cable, length 25 m, 1x 4x 0.14 mm² +
4x 0.35 mm², M12 circular connector, 8-pin A-keyed, 8-pin male
mini I/O connector, can be used in cable drag chains

Table 115: 8ECF0005.1231C-0, 8ECF0007.1231C-0, 8ECF0010.1231C-0,


8ECF0015.1231C-0, 8ECF0020.1231C-0, 8ECF0025.1231C-0 - Order data

3.4.6.2 8ECFxxxx.1231C-0 - Technical data

Model number 8ECF0005. 8ECF0007. 8ECF0010. 8ECF0015. 8ECF0020. 8ECF0025.


1231C-0 1231C-0 1231C-0 1231C-0 1231C-0 1231C-0
General information
Cable cross section 4 x 0.14 mm² + 4 x 0.35 mm²
Durability Oil resistance per VDE 0472 Part 803 test type B 1)
Listed UL AWM style 20963, 80°C, 30 V, E63216 1)
Certifications
CE Yes
Cable construction
Supply lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White/Green, brown/green, blue, white
Design Tinned copper stranded wire
Cross section 0.34 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Yellow, gray, pink, violet
Design Tinned copper stranded wire
Cross section 0.14 mm²
Shield No
Stranding All 4 wires together
Cable stranding With foil shield
Complete shielding Copper/Tin braiding
Outer jacket
Material PUR
Color Black
Labeling B&R 4 x 0.14 + 4 x 0.35 FLEX (UL) AWM STYLE 20963 80°C 30 V E63216
Connector
Type 8-pin female M12 circular connector, A-keyed
Connection cycles <500
Contacts 8
Additional connectors 8-pin male mini I/O encoder connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 1 kV
Wire/Shield 0.5 kV

Table 116: 8ECF0005.1231C-0, 8ECF0007.1231C-0, 8ECF0010.1231C-0,


8ECF0015.1231C-0, 8ECF0020.1231C-0, 8ECF0025.1231C-0 - Technical data

132 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8ECF0005. 8ECF0007. 8ECF0010. 8ECF0015. 8ECF0020. 8ECF0025.
1231C-0 1231C-0 1231C-0 1231C-0 1231C-0 1231C-0
Conductor resistance
Supply lines ≤0.28 Ω
Signal lines ≤0.67 Ω
Insulation resistance >40 GΩ
Environmental conditions
Temperature
Moving -10 to 80°C
Static -40 to 80°C

Technical data
Mechanical characteristics

Chapter 2
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 6 mm ± 0.2 mm
Bend radius
Single bend >19 mm
Moving >47 mm
Drag chain data
Acceleration <60 m/s²
Flex cycles ≥3,000,000
Speed ≤4 m/s
Weight 0.29 kg 0.41 kg 0.58 kg 0.87 kg 1.16 kg 1.45 kg

Table 116: 8ECF0005.1231C-0, 8ECF0007.1231C-0, 8ECF0010.1231C-0,


8ECF0015.1231C-0, 8ECF0020.1231C-0, 8ECF0025.1231C-0 - Technical data
1) Specified values refer to the raw cable being used.

3.4.6.3 Wiring

3.4.6.3.1 Cable construction

Pos. Name Note


1 Encoder line 1 x 4 x 0.14 mm² + 4 x 0.34 mm²
2 8-pin circular connector, A-keyed
Contact connector
3 Heat shrink tubing
4 Mini I/O encoder connector

Table 117: 8ECFxxxx.1231C-0 - Cable construction

3.4.6.3.2 Pinout
Circular connector Pin Name Function Pin DSUB connector
8 +12 V out Encoder power supply 1
+12 V
3 D Data input 6
4 D\ Data inverted 8
7 T Clock output 2
6 T\ Clock output inverted 4
1 --- --- ---
5 COM Encoder power supply 7
0V
2 --- --- ---

Table 118: M12 circular connector - Pinout

ACOPOS P3 user's manual V1.10 133


Technical data • Accessories

3.4.6.3.3 Cable diagram

M12 circular connector, A-keyed Mini I/O

Brown/Green (BNGN) (0.34 mm²)


+12 V out 8 1
White/Green (WHGN) (0.34 mm²)
COM 5 7
2 nc nc 5
1 nc nc 3
Gray (GY) (0.14 mm²)
D 3 6
Pink (PK) (0.14 mm²)
D\ 4 8
Violet (VT) (0.14 mm²)
T 7 2
Yellow (YE) (0.14 mm²)
T\ 6 4

Shield connected to housing


on connector side over wide area

Figure 39: 8ECFxxxx.1231C-0 - Cable diagram

134 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.7 8BCR resolver cables

3.4.7.1 Order data

Model number Short description Figure


Resolver cables
8ECR0005.1111C-0 ACOPOS P3 resolver cable, length 5 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0007.1111C-0 ACOPOS P3 resolver cable, length 7 m, 3x 2x 24 AWG (19x

Technical data
0.127), 12-pin female speedtec connector, 8-pin male mini I/O

Chapter 2
connector, can be used in cable drag chains
8ECR0010.1111C-0 ACOPOS P3 resolver cable, length 10 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0015.1111C-0 ACOPOS P3 resolver cable, length 15 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0020.1111C-0 ACOPOS P3 resolver cable, length 20 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0025.1111C-0 ACOPOS P3 resolver cable, length 25 m, 3x 2x 24 AWG (19x
0.127), 12-pin female speedtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains

Table 119: 8ECR0005.1111C-0, 8ECR0007.1111C-0, 8ECR0010.1111C-0,


8ECR0015.1111C-0, 8ECR0020.1111C-0, 8ECR0025.1111C-0 - Order data

3.4.7.2 Technical data

Model number 8ECR0005. 8ECR0007. 8ECR0010. 8ECR0015. 8ECR0020. 8ECR0025.


1111C-0 1111C-0 1111C-0 1111C-0 1111C-0 1111C-0
General information
Cable cross section 3x 2x 24 19 AWG
Durability Oil resistance per VDE 0472 Part 803 as well as standard hydraulic oils 1)
Listed UL AWM style 20671, 90°C, 30 V, E63216 and CSA AWM, 90°C, 30 V, I/II A/B FT1 LL46064 1)
Certifications
CE Yes
Cable construction
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors White, brown, green, yellow, gray, pink
Design Tinned copper stranded wire
Cross section AWG 24 / AWG 19
Shield No
Stranding White with brown, green with yellow, gray with pink
Cable stranding The 3 pairs together covered by foil shield
Complete shielding Copper braiding, optical coverage ≥90% with foil shield
Outer jacket
Material PUR
Color RAL 6018
Labeling BERNECKER + RAINER 3x2x24 AWG FLEX UL AWM STYLE
20671 90°C 30 V E63216 CSA AWM 90°C 30 V I/II A/B FT1 LL46064
Connector
Type 12-pin female speedtec resolver connector
Connection cycles <500
Contacts 12
Additional connectors 8-pin male mini I/O encoder connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 1.5 kV
Wire/Shield 0.8 kV
Conductor resistance
Signal lines ≤86 Ω/km
Insulation resistance >200 MΩ*km
Environmental conditions
Temperature
Moving -20 to 80°C
Static -20 to 90°C

Table 120: 8ECR0005.1111C-0, 8ECR0007.1111C-0, 8ECR0010.1111C-0,


8ECR0015.1111C-0, 8ECR0020.1111C-0, 8ECR0025.1111C-0 - Technical data

ACOPOS P3 user's manual V1.10 135


Technical data • Accessories
Model number 8ECR0005. 8ECR0007. 8ECR0010. 8ECR0015. 8ECR0020. 8ECR0025.
1111C-0 1111C-0 1111C-0 1111C-0 1111C-0 1111C-0
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 6.5 mm ±0.2 mm
Bend radius
Single bend ≥20 mm
Moving ≥50 mm
Drag chain data
Acceleration <60 m/s²
Flex cycles 2) ≥3,000,000
Speed ≤4 m/s
Weight 0.39 kg 0.52 kg 0.7 kg 1 kg 1.4 kg 1.7 kg

Table 120: 8ECR0005.1111C-0, 8ECR0007.1111C-0, 8ECR0010.1111C-0,


8ECR0015.1111C-0, 8ECR0020.1111C-0, 8ECR0025.1111C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature of 20°C and bend radius of 65 mm.

3.4.7.3 Wiring

3.4.7.3.1 Construction

Pos. Name Note


1 Encoder line 3x 2x 24 AWG/19
2 12-pin female circular connector
3 Heat shrink tubing
4 Mini I/O encoder connector

Table 121: 8ECR resolver cables - Construction

3.4.7.3.2 Pinout
Circular connector Pin Name Function Pin Mini I/O connector
1 ---
2 ---
3 S4 Sine input + 3
4 S1 Cosine input - 7
5 R2 Reference output + 2
6 ---
7 S2 Sine input - 1
8 S3 Cosine input + 5
9 R1 Reference output - 4
10 ---
11 ---
12 ---

Table 122: 8ECR resolver cables - Pinout

136 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.7.3.3 Cable diagram

Circular connector Mini I/O

pk (24 AWG)
R1 9 4
gr (24 AWG)
R2 5 2
yw (24 AWG)
S2 7 1
gn (24 AWG)
S4 3 3

Technical data
wh (24 AWG)

Chapter 2
S1 4 7
br (24 AWG)
S3 8 5
1 nc nc 6
2 nc nc 8
6 nc
11 nc Shield connected to housing
10 nc on connector side
12 nc

Figure 40: 8ECR resolver cables - Cable diagram

ACOPOS P3 user's manual V1.10 137


Technical data • Accessories

3.4.8 8ECR resolver cables with springtec connector

3.4.8.1 Order data

Model number Short description Figure


Resolver cables SpringTec connector
8ECR0005.1121C-0 ACOPOS P3 resolver cable, length 5 m, 3x 2x 24 AWG (19x
0.127), 12-pin female springtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0007.1121C-0 ACOPOS P3 resolver cable, length 7 m, 3x 2x 24 AWG (19x
0.127), 12-pin female springtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0010.1121C-0 ACOPOS P3 resolver cable, length 10 m, 3x 2x 24 AWG (19x
0.127), 12-pin female springtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0015.1121C-0 ACOPOS P3 resolver cable, length 15 m, 3x 2x 24 AWG (19x
0.127), 12-pin female springtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0020.1121C-0 ACOPOS P3 resolver cable, length 20 m, 3x 2x 24 AWG (19x
0.127), 12-pin female springtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains
8ECR0025.1121C-0 ACOPOS P3 resolver cable, length 25 m, 3x 2x 24 AWG (19x
0.127), 12-pin female springtec connector, 8-pin male mini I/O
connector, can be used in cable drag chains

Table 123: 8ECR0005.1121C-0, 8ECR0007.1121C-0, 8ECR0010.1121C-0,


8ECR0015.1121C-0, 8ECR0020.1121C-0, 8ECR0025.1121C-0 - Order data

3.4.8.2 Technical data

Model number 8ECR0005. 8ECR0007. 8ECR0010. 8ECR0015. 8ECR0020. 8ECR0025.


1121C-0 1121C-0 1121C-0 1121C-0 1121C-0 1121C-0
General information
Cable cross section 3x 2x 24 19 AWG
Durability Oil resistance per VDE 0472 Part 803 as well as standard hydraulic oils 1)
Listed UL AWM style 20671, 90°C, 30 V, E63216 and CSA AWM, 90°C, 30 V, I/II A/B FT1 LL46064 1)
Cable construction
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors White, brown, green, yellow, gray, pink
Design Tinned copper stranded wire
Cross section AWG 24 / AWG 19
Shield No
Stranding White with brown, green with yellow, gray with pink
Cable stranding The 3 pairs together covered by foil shield
Complete shielding Copper braiding, optical coverage ≥90% with foil shield
Outer jacket
Material PUR
Color RAL 6018
Labeling BERNECKER + RAINER 3x2x24 AWG FLEX UL AWM STYLE
20671 90°C 30 V E63216 CSA AWM 90°C 30 V I/II A/B FT1 LL46064
Connector
Type 12-pin female springtec circular connector
Connection cycles <500
Contacts 12
Additional connectors 8-pin female mini I/O encoder connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP66/67 when connected
Electrical characteristics
Test voltage
Wire/Wire 1.5 kV
Wire/Shield 0.8 kV
Conductor resistance
Signal lines ≤86 Ω/km
Insulation resistance >200 MΩ*km
Environmental conditions
Temperature
Moving -20 to +80°C
Static -20 to +90°C

Table 124: 8ECR0005.1121C-0, 8ECR0007.1121C-0, 8ECR0010.1121C-0,


8ECR0015.1121C-0, 8ECR0020.1121C-0, 8ECR0025.1121C-0 - Technical data

138 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8ECR0005. 8ECR0007. 8ECR0010. 8ECR0015. 8ECR0020. 8ECR0025.
1121C-0 1121C-0 1121C-0 1121C-0 1121C-0 1121C-0
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 6.5 mm ±0.2 mm
Bend radius
Single bend ≥20 mm
Moving ≥50 mm
Drag chain data

Technical data
Acceleration <60 m/s²

Chapter 2
Flex cycles 2) ≥3,000,000
Speed ≤4 m/s
Weight 0.34 kg 0.44 kg 0.6 kg 0.85 kg 1.22 kg 1.5 kg

Table 124: 8ECR0005.1121C-0, 8ECR0007.1121C-0, 8ECR0010.1121C-0,


8ECR0015.1121C-0, 8ECR0020.1121C-0, 8ECR0025.1121C-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature of 20°C and bend radius of 65 mm.

3.4.8.3 Wiring

3.4.8.3.1 Cable construction

Pos. Name Note


1 Encoder line 3 x 2 x 24 AWG/19
2 12-pin female springtec circular connector
Coding contact
3 Heat shrink tubing
4 Mini I/O encoder connector

Table 125: ESTB resolver cables - Cable construction

3.4.8.3.2 Pinout
Circular connector Pin Name Function Pin Mini I/O connector
1 --- Coding contact! ---
2 --- ---
3 --- ---
4 --- ---
5 --- ---
6 R1 Reference output inverted 4
7 --- ---
8 S4 Sine input + 3
9 S2 Sine input - 1
10 S3 Cosine input + 5
11 S1 Cosine input - 7
12 R2 Reference output 2

Table 126: ESTB resolver cables - Pinout

ACOPOS P3 user's manual V1.10 139


Technical data • Accessories

3.4.8.3.3 Cable diagram


Circular connector Mini I/O
Pink (PK) (24 AWG)
R1 6 4
Gray (GY) (24 AWG)
R2 12 2
Yellow (YE) (24 AWG)
S2 9 1
Green (GN) (24 AWG)
S4 8 3
White (WH) (24 AWG)
S1 11 7
Brown (BN) (24 AWG)
S3 10 5
1 nc nc 6
2 nc nc 8
3 nc
4 nc
5 nc
7 nc Shield connected to housing
on connector side

Figure 41: ESTB resolver cables - Cable diagram

140 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.4.9 Adapter cable

3.4.9.1 8ECF00X4.1241C-0

• ACOPOS P3 adapter cable for digital encoder interfaces


• Makes it possible to connect an encoder cable with 9-pin DSUB connector to a digital encoder interface on
an ACOPOS P3 servo drive or ACOPOS P3 8EAC plug-in module
• Assembled specifically for use with ACOPOS P3 servo drives and ACOPOS P3 8EAC plug-in modules

Technical data
Chapter 2
3.4.9.1.1 Order data
Model number Short description Figure
Adapter cable
8ECF00X4.1241C-0 ACOPOS P3 adapter cable for digital encoder interface, length
0.4 m, 1x 4x 0.14 mm² + 4x 0.35 mm², 9-pin female DSUB, 8-
pin male Mini I/O connector

Table 127: 8ECF00X4.1241C-0 - Order data

3.4.9.1.2 Technical data


Model number 8ECF00X4.1241C-0
General information
Cable cross section 1x 4x 0.14 mm² + 4x 0.35 mm²
Durability Per DIN EN 50363-10-2 (VDE 0207-363-10-2) 1)
Listed UR AWM style 20963, 80°C, 30 V, E63216 1)
Certifications
CE In preparation
Cable construction
Supply lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White/Green, brown/green, blue, white
Design Tinned copper stranded wire
Cross section 0.35 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Yellow, gray, pink, violet
Design Tinned copper stranded wire
Cross section 0.14 mm²
Shield No
Stranding 4 wires around a filler material in the core
Cable stranding With foil shield
Complete shielding Copper/Tin braiding, optical coverage ≥85%
Outer jacket
Material PUR
Color Green
Labeling B&R 4x0.14 + 4x0.35 FLEX UR AWM STYLE 20963 80°C 30 V E63216 1)
Connector
Type 9-pin female DSUB connector
Connection cycles <500
Contacts 9
Additional connectors 8-pin male mini I/O servo connector
Connection cycles: <1500
Contacts: 8
Degree of protection per EN 60529: IP30 when connected
Protection per EN 60529 IP20 when connected
Electrical characteristics
Test voltage
Wire/Wire 1 kV
Wire/Shield 0.5 kV
Conductor resistance
Supply lines ≤55 Ω/km
Signal lines ≤134 Ω/km
Insulation resistance >200 MΩ * km
Environmental conditions
Temperature
Moving -10 to 80°C
Static -40 to 80°C

Table 128: 8ECF00X4.1241C-0 - Technical data

ACOPOS P3 user's manual V1.10 141


Technical data • Accessories
Model number 8ECF00X4.1241C-0
Mechanical characteristics
Dimensions
Length 0.4 m
Diameter 6 mm ±0.2 mm
Bend radius
Single bend ≥19 mm
Moving ≥47 mm
Drag chain data
Acceleration ≤60 m/s²
Flex cycles ≥3,000,000 2)
Speed ≤4 m/s
Weight 0.03 kg

Table 128: 8ECF00X4.1241C-0 - Technical data


1) Specified values refer to the raw cable being used.
2) Valid at an ambient temperature of 20°C and bend radius of 75 mm.

3.4.9.1.3 Wiring

Cable construction

Pos. Name Note


1 Cables 4 x 0.14 mm² + 4 x 0.35 mm²
2 9-pin male DSUB connector with metallic housing
3 Heat shrink tubing
4 Mini I/O connector
5 Hex extender For screwing in the DSUB connector on an encoder cable

Table 129: Adapter cable 8ECF00X4.1241C-0 - Cable construction

Pinout
DSUB connector Pin Name 1) Function 1) Pin Mini I/O connector
1 V out Encoder power supply + 1
2 S+ / HDSL+ Sense+ / HiperfaceDSL+ 3
3 --- --- ---
4 D Data input 6
5 T Clock output 2
6 COM Encoder power supply 0 V 7
7 S- / HDSL- Sense- / HiperfaceDSL- 5
8 D\ Data inverted 8
9 T\ Clock output inverted 4

Table 130: Adapter cable 8ECF00X4.1241C-0 - Pinout


1) Corresponds to the name/function of X4x connectors on ACOPOS P3 8EI servo drives or X4xx connectors on ACOPOS P3 8EAC plug-in modules.

142 ACOPOS P3 user's manual V1.10


Technical data • Accessories

Cable diagram

DSUB Mini I/O


Brown/Green (BNGN) (0.34 mm²)
V out 1 1
White/Green (WHGN) (0.34 mm²)
COM 6 7
Gray (GR) (0.14 mm²)
D 4 6

Technical data
Pink (PK) (0.14 mm²)

Chapter 2
D\ 8 8
Violet (VT) (0.14 mm²)
T 5 2
Yellow (YE) (0.14 mm²)
T\ 9 4
Blue (BL) (0.34 mm²)
S+ / HDSL+ 2 3
White (WH) (0.34 mm²)
S- / HDSL- 7 5
3 nc
Shield connected to housing
on connector side

Figure 42: Adapter cable 8ECF00X4.1241C-0 - Cable diagram

ACOPOS P3 user's manual V1.10 143


Technical data • Accessories

3.4.10 Cable extensions

3.4.10.1 1.5 mm² motor cables

3.4.10.1.1 Order data


Model number Short description Figure
Motor cables 1.5 mm²
8BCM0005.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or stan-
dard connector, length 5 m, can be used in cable drag chains,
UL/CSA listed
8BCM0007.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or stan-
dard connector, length 7 m, can be used in cable drag chains,
UL/CSA listed
8BCM0010.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or stan-
dard connector, length 10 m, can be used in cable drag chains,
UL/CSA listed
8BCM0015.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or stan-
dard connector, length 15 m, can be used in cable drag chains,
UL/CSA listed
8BCM0020.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or stan-
dard connector, length 20 m, can be used in cable drag chains,
UL/CSA listed
8BCM0025.11140-0 Cable extension for 1.5 mm² motor cable with speedtec or stan-
dard connector, length 25 m, can be used in cable drag chains,
UL/CSA listed

Table 131: 8BCM0005.11140-0, 8BCM0007.11140-0, 8BCM0010.11140-0,


8BCM0015.11140-0, 8BCM0020.11140-0, 8BCM0025.11140-0 - Order data

3.4.10.1.2 Technical data


Model number 8BCM0005. 8BCM0007. 8BCM0010. 8BCM0015. 8BCM0020. 8BCM0025.
11140-0 11140-0 11140-0 11140-0 11140-0 11140-0
General information
Cable cross section 4x 1.5 mm² + 2x 2x 0.75 mm²
Durability Oil resistance per VDE 0472 Part 803 as well as standard hydraulic oils 1)
Listed UL AWM style 20234, 80°C, 1000 V, E63216 as well as CSA AWM I/II A/B, 90°C, 1000 V, FT2 LL46064 1)
Certification
CE Yes
UL cULus E225616
Power conversion equipment
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Tinned copper stranded wire
Cross section 1.5 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White, white/red, white/blue, white/green
Design Tinned copper stranded wire
Cross section 0.75 mm²
Shield Separate shielding for pairs, tinned copper braiding, optical coverage >85% and foil shield
Stranding White with white/red and white/blue with white/green
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer sheathing
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling BERNECKER + RAINER 4x1.5+2x2x0.75 FLEX UL AWM STYLE 20234
80°C 1000 V E63216 CSA AWM I/II A/B 90°C 1000 V FT2 LL46064
Connector
Type 8-pin female speedtec motor connector
Connection cycles <500
Contacts 8 (4 power and 4 signal contacts)
Additional connectors 8-pin male coupling
Connection cycles: >50
Contacts: 8
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected

Table 132: 8BCM0005.11140-0, 8BCM0007.11140-0, 8BCM0010.11140-0,


8BCM0015.11140-0, 8BCM0020.11140-0, 8BCM0025.11140-0 - Technical data
144 ACOPOS P3 user's manual V1.10
Technical data • Accessories
Model number 8BCM0005. 8BCM0007. 8BCM0010. 8BCM0015. 8BCM0020. 8BCM0025.
11140-0 11140-0 11140-0 11140-0 11140-0 11140-0
Electrical characteristics 1)
Test voltage
Wire/Wire 3 kV
Wire/Shield 3 kV
Conductor resistance
Power lines ≤0.07 Ω ≤0.1 Ω ≤0.14 Ω ≤0.21 Ω ≤0.28 Ω ≤0.35 Ω
Signal lines ≤0.15 Ω ≤0.2 Ω ≤0.29 Ω ≤0.44 Ω ≤0.58 Ω ≤0.73 Ω
Insulation resistance >40 GΩ >28.57 GΩ >20 GΩ >13.33 GΩ >10 GΩ >8 GΩ

Technical data
Current-carrying capacity per DIN

Chapter 2
VDE 0298 part 4, table 11
Wall mounting 20 A
Installed in conduit or cable duct 17.8 A
Installed in cable tray 20.9 A
Environmental conditions 1)
Temperature
Moving -10 to 80°C
Static -40 to 90°C
Mechanical characteristics 1)
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 12.8 mm ±0.4 mm
Bend radius
Single bend >40 mm
Moving ≥99 mm
Drag chain data
Acceleration <60 m/s²
Flex cycles 2) ≥3,000,000
Speed ≤4 m/s
Weight 1.3 kg 1.8 kg 2.6 kg 3.9 kg 5 kg 6.5 kg

Table 132: 8BCM0005.11140-0, 8BCM0007.11140-0, 8BCM0010.11140-0,


8BCM0015.11140-0, 8BCM0020.11140-0, 8BCM0025.11140-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature of 20°C and bend radius of 125 mm.

ACOPOS P3 user's manual V1.10 145


Technical data • Accessories

3.4.10.2 4 mm² motor cables

3.4.10.2.1 Order data


Model number Short description Figure
Motor cables 4 mm²
8BCM0005.13140-0 Cable extension for 4 mm² motor cable with speedtec or stan-
dard connector, length 5 m, can be used in cable drag chains,
UL/CSA listed
8BCM0007.13140-0 Cable extension for 4 mm² motor cable with speedtec or stan-
dard connector, length 7 m, can be used in cable drag chains,
UL/CSA listed
8BCM0010.13140-0 Cable extension for 4 mm² motor cable with speedtec or stan-
dard connector, length 10 m, can be used in cable drag chains,
UL/CSA listed
8BCM0015.13140-0 Cable extension for 4 mm² motor cable with speedtec or stan-
dard connector, length 15 m, can be used in cable drag chains,
UL/CSA listed
8BCM0020.13140-0 Cable extension for 4 mm² motor cable with speedtec or stan-
dard connector, length 20 m, can be used in cable drag chains,
UL/CSA listed
8BCM0025.13140-0 Cable extension for 4 mm² motor cable with speedtec or stan-
dard connector, length 25 m, can be used in cable drag chains,
UL/CSA listed

Table 133: 8BCM0005.13140-0, 8BCM0007.13140-0, 8BCM0010.13140-0,


8BCM0015.13140-0, 8BCM0020.13140-0, 8BCM0025.13140-0 - Order data

3.4.10.2.2 Technical data


Model number 8BCM0005. 8BCM0007. 8BCM0010. 8BCM0015. 8BCM0020. 8BCM0025.
13140-0 13140-0 13140-0 13140-0 13140-0 13140-0
General information
Cable cross section 4x 4 mm² + 2x 0.75 mm² + 2x 1 mm²
Durability Oil resistance per VDE 0472 Part 803 as well as standard hydraulic oils 1)
Listed UL AWM style 20234, 80°C, 1000 V, E63216 as well as CSA AWM I/II A/B, 90°C, 1000 V, FT2 LL46064 1)
Certification
CE Yes
UL cULus E225616
Power conversion equipment
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Tinned copper stranded wire
Cross section 4 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White, white/red, white/blue, white/green
Design Tinned copper stranded wire
Cross section 2x 0.75 mm² + 2x 1 mm²
Shield Separate shielding for pairs, tinned copper braiding, optical coverage >85% and foil shield
Stranding White with white/red and white/blue with white/green
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer sheathing
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling BERNECKER + RAINER 4x4.0+2x2x1.0 FLEX UL AWM STYLE 20234
80°C 1000 V E63216 CSA AWM I/II A/B 90°C 1000 V FT2 LL46064
Connector
Type 8-pin female speedtec motor connector
Connection cycles <500
Contacts 8 (4 power and 4 signal contacts)
Additional connectors 8-pin male coupling
Connection cycles: >50
Contacts: 8
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected

Table 134: 8BCM0005.13140-0, 8BCM0007.13140-0, 8BCM0010.13140-0,


8BCM0015.13140-0, 8BCM0020.13140-0, 8BCM0025.13140-0 - Technical data

146 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8BCM0005. 8BCM0007. 8BCM0010. 8BCM0015. 8BCM0020. 8BCM0025.
13140-0 13140-0 13140-0 13140-0 13140-0 13140-0
Electrical characteristics 1)
Test voltage
Wire/Wire 3 kV
Wire/Shield 3 kV
Conductor resistance
Power lines ≤0.03 Ω ≤0.04 Ω ≤0.05 Ω ≤0.08 Ω ≤0.1 Ω ≤0.13 Ω
Signal lines ≤0.1 Ω ≤0.13 Ω ≤0.19 Ω ≤0.29 Ω ≤0.38 Ω ≤0.48 Ω
Insulation resistance >40 GΩ >28.57 GΩ >20 GΩ >13.33 GΩ >10 GΩ >8 GΩ

Technical data
Current-carrying capacity per DIN

Chapter 2
VDE 0298 part 4, table 11
Wall mounting 30 A 2)
Installed in conduit or cable duct 30 A 2)
Installed in cable tray 30 A 2)
Environmental conditions 1)
Temperature
Moving -10 to 80°C
Static -40 to 90°C
Mechanical characteristics 1)
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 15.8 mm ±0.5 mm
Bend radius
Single bend >50 mm
Moving ≥122 mm
Drag chain data
Acceleration <60 m/s²
Flex cycles 3) ≥3,000,000
Speed ≤4 m/s
Weight 2.25 kg 3.15 kg 4.5 kg 6.75 kg 9 kg 11.25 kg

Table 134: 8BCM0005.13140-0, 8BCM0007.13140-0, 8BCM0010.13140-0,


8BCM0015.13140-0, 8BCM0020.13140-0, 8BCM0025.13140-0 - Technical data
1) Specified values refer to the raw cable being used.
2) Limited to 30 A by the motor connector.
3) At an ambient temperature of 20°C and bend radius of 155 mm.

ACOPOS P3 user's manual V1.10 147


Technical data • Accessories

3.4.10.3 1.5 mm² hybrid motor cables

3.4.10.3.1 Order data


Model number Short description Figure
Motor hybrid cables 1,5 mm²
8ECH0005.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec
connector, length 5 m, can be used in cable drag chains
8ECH0007.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec
connector, length 7 m, can be used in cable drag chains
8ECH0010.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec
connector, length 10 m, can be used in cable drag chains
8ECH0015.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec
connector, length 15 m, can be used in cable drag chains
8ECH0020.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec
connector, length 20 m, can be used in cable drag chains
8ECH0025.11140-0 Cable extension for 1.5 mm² hybrid motor cable with speedtec
connector, length 25 m, can be used in cable drag chains

Table 135: 8ECH0005.11140-0, 8ECH0007.11140-0, 8ECH0010.11140-0,


8ECH0015.11140-0, 8ECH0020.11140-0, 8ECH0025.11140-0 - Order data

3.4.10.3.2 Technical data


Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
11140-0 11140-0 11140-0 11140-0 11140-0 11140-0
General information
Cable cross section 4x 1.5 mm² + 2x 0.75 mm² + (2x 0.24 mm² + 2x 2x 0.15 mm²)
Durability Oil resistance per EN 60811-2-1 1)
Listed UL AWM style 21223, 80°C, 1000 V as well as CSA C22.2 No. 210 I/II A/B FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Copper stranded wire
Cross section 1.5 mm²
Shield No
Stranding No
Supply lines
Quantity 2
Wire insulation Special thermoplastic material
Wire colors White/Blue, white/green
Design Copper stranded wire
Cross section 0.75 mm²
Shield Tinned copper braiding, optical coverage >90% with foil shield
Stranding White/Blue with white/green
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors Brown/Green, white/green, gray, pink, yellow, violet
Design Tinned copper stranded wire
Cross section 2x 0.24 mm², 4x 0.15 mm²
Shield Tinned copper braiding, optical coverage >85% with foil shield
Stranding Brown/Green with white/green, pink with gray and yellow with violet
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer jacket
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling B&R 4x1.5 + 2x0.75 + (2x2xAWG26 + 2x1xAWG24) * E130266
* cURus AWM STYLE 21223 * AWM I/II A/B 80°C 1000 V FT1
Connector
Type 13-pin female speedtec circular connector
Connection cycles <500
Contacts 13
Additional connectors 13-pin male coupling
Connection cycles: >50
Contacts: 13
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected

Table 136: 8ECH0005.11140-0, 8ECH0007.11140-0, 8ECH0010.11140-0,


8ECH0015.11140-0, 8ECH0020.11140-0, 8ECH0025.11140-0 - Technical data

148 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
11140-0 11140-0 11140-0 11140-0 11140-0 11140-0
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤13.3 Ω/km
Supply lines ≤26 Ω/km
Signal lines 0.24 mm²: ≤84 Ω/km, 0.15 mm²: ≤140 Ω/km

Technical data
Insulation resistance >200 MΩ*km

Chapter 2
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 20.2 A
Installed in conduit or cable duct 17.8 A
Installed in cable tray 20.9 A
Environmental conditions
Temperature
Moving -10 to 80°C
Static -40 to 90°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 13 mm ±0.4 mm
Bend radius
Single bend >40 mm
Moving ≥100 mm
Drag chain data
Acceleration 4 m/s²
Flex cycles 3,000,000
Speed 4 m/s
Weight 1.3 kg 1.8 kg 2.6 kg 3.9 kg 5 kg 6.5 kg

Table 136: 8ECH0005.11140-0, 8ECH0007.11140-0, 8ECH0010.11140-0,


8ECH0015.11140-0, 8ECH0020.11140-0, 8ECH0025.11140-0 - Technical data
1) Specified values refer to the raw cable being used.

ACOPOS P3 user's manual V1.10 149


Technical data • Accessories

3.4.10.4 4 mm² hybrid motor cables

3.4.10.4.1 Order data


Model number Short description Figure
Motor hybrid cables 4 mm²
8ECH0005.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec
connector, length 5 m, can be used in cable drag chains
8ECH0007.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec
connector, length 7 m, can be used in cable drag chains
8ECH0010.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec
connector, length 10 m, can be used in cable drag chains
8ECH0015.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec
connector, length 15 m, can be used in cable drag chains
8ECH0020.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec
connector, length 20 m, can be used in cable drag chains
8ECH0025.13140-0 Cable extension for 4 mm² hybrid motor cable with speedtec
connector, length 25 m, can be used in cable drag chains

Table 137: 8ECH0005.13140-0, 8ECH0007.13140-0, 8ECH0010.13140-0,


8ECH0015.13140-0, 8ECH0020.13140-0, 8ECH0025.13140-0 - Order data

3.4.10.4.2 Technical data


Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
13140-0 13140-0 13140-0 13140-0 13140-0 13140-0
General information
Cable cross section 4x 4 mm² + 2x 1 mm² + (2x 0.24 mm² + 2x 2x 0.15 mm²)
Durability Oil resistance per EN 60811-2-1 1)
Listed UL AWM style 21223, 80°C, 1000 V as well as CSA C22.2 No. 210 I/II A/B FT1 1)
Certifications
CE Yes
Cable construction
Power lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors Black, brown, blue, yellow/green
Design Copper stranded wire
Cross section 4 mm²
Shield No
Stranding No
Supply lines
Quantity 2
Wire insulation Special thermoplastic material
Wire colors White/Blue, white/green
Design Copper stranded wire
Cross section 1 mm²
Shield Tinned copper braiding, optical coverage >90% with foil shield
Stranding White/Blue with white/green
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors Brown/Green, white/green, gray, pink, yellow, violet
Design Tinned copper stranded wire
Cross section 2x 0.24 mm², 4x 0.15 mm²
Shield Tinned copper braiding, optical coverage >85% with foil shield
Stranding Brown/Green with white/green, pink with gray and yellow with violet
Cable stranding With filler elements and foil shield
Complete shielding Tinned copper braiding, optical coverage >85% with foil shield
Outer jacket
Material PUR
Color Orange, similar to RAL 2003 flat
Labeling B&R 4x4.0 + 2x1.0 + (2x2xAWG26 + 2x1xAWG24) * E130266
* cURus AWM STYLE 21223 * AWM I/II A/B 80°C 1000 V FT1
Connector
Type 13-pin female speedtec circular connector
Connection cycles <500
Contacts 13
Additional connectors 13-pin male coupling
Connection cycles: >50
Contacts: 13
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected

Table 138: 8ECH0005.13140-0, 8ECH0007.13140-0, 8ECH0010.13140-0,


8ECH0015.13140-0, 8ECH0020.13140-0, 8ECH0025.13140-0 - Technical data

150 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8ECH0005. 8ECH0007. 8ECH0010. 8ECH0015. 8ECH0020. 8ECH0025.
13140-0 13140-0 13140-0 13140-0 13140-0 13140-0
Electrical characteristics
Test voltage
Wire/Wire 4 kV
Wire/Shield 4 kV
Conductor resistance
Power lines ≤4.95 Ω/km
Supply lines ≤19.5 Ω/km
Signal lines 0.24 mm²: ≤84 Ω/km, 0.15 mm²: ≤140 Ω/km

Technical data
Insulation resistance >200 MΩ*km

Chapter 2
Current-carrying capacity per DIN
VDE 0298 part 4, table 11
Wall mounting 30 A 2)
Installed in conduit or cable duct 30 A 2)
Installed in cable tray 30 A 2)
Environmental conditions
Temperature
Moving -10 to 80°C
Static -40 to 90°C
Mechanical characteristics
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 15.6 mm ±0.4 mm
Bend radius
Single bend >48 mm
Moving ≥120 mm
Drag chain data
Acceleration 4 m/s²
Flex cycles 3,000,000
Speed 4 m/s
Weight 2.25 kg 3.15 kg 4.5 kg 6.75 kg 9 kg 11.25 kg

Table 138: 8ECH0005.13140-0, 8ECH0007.13140-0, 8ECH0010.13140-0,


8ECH0015.13140-0, 8ECH0020.13140-0, 8ECH0025.13140-0 - Technical data
1) Specified values refer to the raw cable being used.
2) Limited to 30 A by the hybrid motor connector.

ACOPOS P3 user's manual V1.10 151


Technical data • Accessories

3.4.10.5 EnDat 2.2 cables

3.4.10.5.1 Order data


Model number Short description Figure
EnDat 2.2 cables
8BCF0005.12230-0 Cable extension for EnDat 2.2 cable with springtec connector,
length 5 m, can be used in cable drag chains, UL/CSA listed
8BCF0007.12230-0 Cable extension for EnDat 2.2 cable with springtec connector,
length 7 m, can be used in cable drag chains, UL/CSA listed
8BCF0010.12230-0 Cable extension for EnDat 2.2 cable with springtec connector,
length 10 m, can be used in cable drag chains, UL/CSA listed
8BCF0015.12230-0 Cable extension for EnDat 2.2 cable with springtec connector,
length 15 m, can be used in cable drag chains, UL/CSA listed
8BCF0020.12230-0 Cable extension for EnDat 2.2 cable with springtec connector,
length 20 m, can be used in cable drag chains, UL/CSA listed
8BCF0025.12230-0 Cable extension for EnDat 2.2 cable with springtec connector,
length 25 m, can be used in cable drag chains, UL/CSA listed

Table 139: 8BCF0005.12230-0, 8BCF0007.12230-0, 8BCF0010.12230-0,


8BCF0015.12230-0, 8BCF0020.12230-0, 8BCF0025.12230-0 - Order data

3.4.10.5.2 Technical data


Model number 8BCF0005. 8BCF0007. 8BCF0010. 8BCF0015. 8BCF0020. 8BCF0025.
12230-0 12230-0 12230-0 12230-0 12230-0 12230-0
General information
Cable cross section 1x 4x 0.14 mm² + 4x 0.35 mm²
Durability Per DIN EN 50363-10-2 (VDE 0207-363-10-2) 1)
Listed UR AWM style 20963, 80°C, 30 V, E63216 1)
Certification
CE Yes
UL cULus E225616
Power conversion equipment
Cable construction
Supply lines
Quantity 4
Wire insulation Special thermoplastic material
Wire colors White/Green, brown/green, blue, white
Design Tinned copper stranded wire
Cross section 0.35 mm²
Shield No
Stranding No
Signal lines
Quantity 4
Wire insulation Polyolefin foam
Wire colors Yellow, gray, pink, violet
Design Tinned copper stranded wire
Cross section 0.14 mm²
Shield No
Stranding 4 wires around a filler material in the core
Cable stranding With foil shield
Complete shielding Copper/Tin braiding, optical coverage ≥85%
Outer sheathing
Material PUR
Color Green
Labeling B&R 4x0.14 + 4x0.35 FLEX UR AWM STYLE 20963 80°C 30 V E63216 1)
Connector
Type 12-pin female springtec circular connector
Connection cycles >50
Contacts 12 (4 power supply and 4 signal contacts)
Additional connectors 12-pin male coupling
Connection cycles: >50
Contacts: 12
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected
Electrical characteristics 1)
Operating voltage ≤30 V
Test voltage
Wire/Wire 1 kV
Wire/Shield 0.5 kV
Conductor resistance
Supply lines ≤55 Ω/km
Signal lines ≤134 Ω/km

Table 140: 8BCF0005.12230-0, 8BCF0007.12230-0, 8BCF0010.12230-0,


8BCF0015.12230-0, 8BCF0020.12230-0, 8BCF0025.12230-0 - Technical data

152 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8BCF0005. 8BCF0007. 8BCF0010. 8BCF0015. 8BCF0020. 8BCF0025.
12230-0 12230-0 12230-0 12230-0 12230-0 12230-0
Insulation resistance >200 MΩ * km
Environmental conditions 1)
Temperature
Moving -10 to 80°C
Static -40 to 80°C
Mechanical characteristics 1)
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m

Technical data
Diameter 6 mm ±0.2 mm

Chapter 2
Bend radius
Single bend ≥18 mm
Moving ≥75 mm
Drag chain data
Acceleration ≤60 m/s²
Flex cycles ≥3,000,000 2)
Speed ≤4 m/s
Weight 0.33 kg 0.46 kg 0.66 kg 0.99 kg 1.32 kg 1.65 kg

Table 140: 8BCF0005.12230-0, 8BCF0007.12230-0, 8BCF0010.12230-0,


8BCF0015.12230-0, 8BCF0020.12230-0, 8BCF0025.12230-0 - Technical data
1) Specified values refer to the raw cable being used.
2) Valid at an ambient temperature of 20°C and bend radius of 75 mm.

ACOPOS P3 user's manual V1.10 153


Technical data • Accessories

3.4.10.6 Resolver cables

3.4.10.6.1 Order data


Model number Short description Figure
Resolver cables
8BCR0005.11120-0 Cable extension for resolver cable with speedtec or standard
connector, length 5 m, can be used in cable drag chains, UL/
CSA listed
8BCR0007.11120-0 Cable extension for resolver cable with speedtec or standard
connector, length 7 m, can be used in cable drag chains, UL/
CSA listed
8BCR0010.11120-0 Cable extension for resolver cable with speedtec or standard
connector, length 10 m, can be used in cable drag chains, UL/
CSA listed
8BCR0015.11120-0 Cable extension for resolver cable with speedtec or standard
connector, length 15 m, can be used in cable drag chains, UL/
CSA listed
8BCR0020.11120-0 Cable extension for resolver cable with speedtec or standard
connector, length 20 m, can be used in cable drag chains, UL/
CSA listed
8BCR0025.11120-0 Cable extension for resolver cable with speedtec or standard
connector, length 25 m, can be used in cable drag chains, UL/
CSA listed

Table 141: 8BCR0005.11120-0, 8BCR0007.11120-0, 8BCR0010.11120-0,


8BCR0015.11120-0, 8BCR0020.11120-0, 8BCR0025.11120-0 - Order data

3.4.10.6.2 Technical data


Model number 8BCR0005. 8BCR0007. 8BCR0010. 8BCR0015. 8BCR0020. 8BCR0025.
11120-0 11120-0 11120-0 11120-0 11120-0 11120-0
General information
Cable cross section 3x 2x 24 19 AWG
Durability Oil resistance per VDE 0472 Part 803 as well as standard hydraulic oils 1)
Listed UL AWM style 20671, 90°C, 30 V, E63216 and CSA AWM, 90°C, 30 V, I/II A/B FT1 LL46064 1)
Certification
CE Yes
UL cULus E225616
Power conversion equipment
Cable construction
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors White, brown, green, yellow, gray, pink
Design Tinned copper stranded wire
Cross section AWG 24 / AWG 19
Shield No
Stranding White with brown, green with yellow, gray with pink
Cable stranding The 3 pairs together covered by foil shield
Complete shielding Copper braiding, optical coverage ≥90% with foil shield
Outer sheathing
Material PUR
Color RAL 6018
Labeling BERNECKER + RAINER 3x2x24 AWG FLEX UL AWM STYLE
20671 90°C 30 V E63216 CSA AWM 90°C 30 V I/II A/B FT1 LL46064
Connector
Type 12-pin female speedtec circular connector
Connection cycles >50
Contacts 12
Additional connectors 12-pin male coupling
Connection cycles: >50
Contacts: 12
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected
Electrical characteristics 1)
Test voltage
Wire/Wire 1.5 kV
Wire/Shield 0.8 kV
Conductor resistance
Signal lines ≤0.43 Ω ≤0.6 Ω ≤0.86 Ω ≤1.29 Ω ≤1.72 Ω ≤2.15 Ω
Insulation resistance >40 GΩ >28.57 GΩ >20 GΩ >13.33 GΩ >10 GΩ >8 GΩ

Table 142: 8BCR0005.11120-0, 8BCR0007.11120-0, 8BCR0010.11120-0,


8BCR0015.11120-0, 8BCR0020.11120-0, 8BCR0025.11120-0 - Technical data

154 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8BCR0005. 8BCR0007. 8BCR0010. 8BCR0015. 8BCR0020. 8BCR0025.
11120-0 11120-0 11120-0 11120-0 11120-0 11120-0
Environmental conditions 1)
Temperature
Moving -10 to 80°C
Static -40 to 90°C
Mechanical characteristics 1)
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 6.5 mm ±0.2 mm

Technical data
Bend radius

Chapter 2
Single bend ≥20 mm
Moving ≥50 mm
Drag chain data
Acceleration <60 m/s²
Flex cycles 2) ≥3,000,000
Speed ≤4 m/s
Weight 0.33 kg 0.46 kg 0.7 kg 1 kg 1.4 kg 1.7 kg

Table 142: 8BCR0005.11120-0, 8BCR0007.11120-0, 8BCR0010.11120-0,


8BCR0015.11120-0, 8BCR0020.11120-0, 8BCR0025.11120-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature of 20°C and bend radius of 65 mm.

ACOPOS P3 user's manual V1.10 155


Technical data • Accessories

3.4.10.7 Resolver cables with springtec connector

3.4.10.7.1 Order data


Model number Short description Figure
Resolver Cables SpringTec connector
8BCR0005.11230-0 Cable extension for resolver cable with springtec connector,
length 5 m, can be used in cable drag chains, UL/CSA listed
8BCR0007.11230-0 Cable extension for resolver cable with springtec connector,
length 7 m, can be used in cable drag chains, UL/CSA listed
8BCR0010.11230-0 Cable extension for resolver cable with springtec connector,
length 10 m, can be used in cable drag chains, UL/CSA listed
8BCR0015.11230-0 Cable extension for resolver cable with springtec connector,
length 15 m, can be used in cable drag chains, UL/CSA listed
8BCR0020.11230-0 Cable extension for resolver cable with springtec connector,
length 20 m, can be used in cable drag chains, UL/CSA listed
8BCR0025.11230-0 Cable extension for resolver cable with springtec connector,
length 25 m, can be used in cable drag chains, UL/CSA listed

Table 143: 8BCR0005.11230-0, 8BCR0007.11230-0, 8BCR0010.11230-0,


8BCR0015.11230-0, 8BCR0020.11230-0, 8BCR0025.11230-0 - Order data

3.4.10.7.2 Technical data


Model number 8BCR0005. 8BCR0007. 8BCR0010. 8BCR0015. 8BCR0020. 8BCR0025.
11230-0 11230-0 11230-0 11230-0 11230-0 11230-0
General information
Cable cross section 3x 2x 24 19 AWG
Durability Oil resistance per VDE 0472 Part 803 as well as standard hydraulic oils 1)
Listed UL AWM style 20671, 90°C, 30 V, E63216 and CSA AWM, 90°C, 30 V, I/II A/B FT1 LL46064 1)
Certification
CE Yes
UL cULus E225616
Power conversion equipment
Cable construction
Signal lines
Quantity 6
Wire insulation Special thermoplastic material
Wire colors White, brown, green, yellow, gray, pink
Design Tinned copper stranded wire
Cross section AWG 24 / AWG 19
Shield No
Stranding White with brown, green with yellow, gray with pink
Cable stranding The 3 pairs together covered by foil shield
Complete shielding Copper braiding, optical coverage ≥90% with foil shield
Outer sheathing
Material PUR
Color RAL 6018
Labeling BERNECKER + RAINER 3x2x24 AWG FLEX UL AWM STYLE
20671 90°C 30 V E63216 CSA AWM 90°C 30 V I/II A/B FT1 LL46064
Connector
Type 12-pin female springtec circular connector
Connection cycles >50
Contacts 12
Additional connectors 12-pin male coupling
Connection cycles: >50
Contacts: 12
Protection per EN 60529: IP67 when connected
Protection per EN 60529 IP67 when connected
Electrical characteristics 1)
Test voltage
Wire/Wire 1.5 kV
Wire/Shield 0.8 kV
Conductor resistance
Signal lines ≤0.43 Ω ≤0.6 Ω ≤0.86 Ω ≤1.29 Ω ≤1.72 Ω ≤2.15 Ω
Insulation resistance >40 GΩ >28.57 GΩ >20 GΩ >13.33 GΩ >10 GΩ >8 GΩ
Environmental conditions 1)
Temperature
Moving -10 to 80°C
Static -40 to 90°C
Mechanical characteristics 1)
Dimensions
Length 5m 7m 10 m 15 m 20 m 25 m
Diameter 6.5 mm ±0.2 mm

Table 144: 8BCR0005.11230-0, 8BCR0007.11230-0, 8BCR0010.11230-0,


8BCR0015.11230-0, 8BCR0020.11230-0, 8BCR0025.11230-0 - Technical data

156 ACOPOS P3 user's manual V1.10


Technical data • Accessories
Model number 8BCR0005. 8BCR0007. 8BCR0010. 8BCR0015. 8BCR0020. 8BCR0025.
11230-0 11230-0 11230-0 11230-0 11230-0 11230-0
Bend radius
Single bend ≥20 mm
Moving ≥50 mm
Drag chain data
Acceleration <60 m/s²
Flex cycles 2) ≥3,000,000
Speed ≤4 m/s
Weight 0.33 kg 0.46 kg 0.65 kg 0.98 kg 1.30 kg 1.63 kg

Technical data
Table 144: 8BCR0005.11230-0, 8BCR0007.11230-0, 8BCR0010.11230-0,

Chapter 2
8BCR0015.11230-0, 8BCR0020.11230-0, 8BCR0025.11230-0 - Technical data
1) Specified values refer to the raw cable being used.
2) At an ambient temperature of 20°C and bend radius of 65 mm.

3.5 General accessories

3.5.1 Overview

Model number Short description Page


Front covers
8EXA100.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 1 163
8EXA100.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 1 164
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2 165
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2 166
8EXA300.0010-00 ACOPOS P3 cover, B&R orange, double-width, height 2 167
8EXA300.0020-00 ACOPOS P3 cover, B&R dark gray, double-width, height 2 168
Keying plugs
8EXC000.0022-00 Keying plugs, red (20x 6 pcs.), for 8TB3308.222A-00 / 8TB4104.224G-10 186
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield mounting plate, 1x 2x M3x6 screws 158
8SCSE01.0200-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield mounting plate, 2x 2x M3x6 screws 159
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2 grounding clamps 3-6 mm, 1x M4x6 screw 160
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set, type SK14 161
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set, type SK20 162
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1: 4 3 2 1 184
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mechanism, spacing: 5.08 mm, label 1: 4 3 2 1 182
8TB2104.223L-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 3: T- T+ B- B+, L keying: 1010 179
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mechanism, spacing: 5.08 mm, label 1: 4 3 2 1 183
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism, spacing: 7.62 mm, label 2: COM 24 V, C keying: 10 175
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2: PE RB- RB+, A keying: 000 180
8TB3106.222B-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism, spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC 169
+, C keying: 000001
8TB3106.223C-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism, spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- 170
DC+, C keying: 000010
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism, spacing: 7.62 mm, label 2: COM 24 V, C keying: 10 176
8TB3206.222B-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism, spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC 171
+, C keying: 000001
8TB3206.223C-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism, spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- 172
DC+, C keying: 000010
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm, label 2: T- B- T+ B+ PE W V U A keying: 0000 177
8TB4103.222A-10 Push-in terminal block, 3-pin, 1-row, spacing: 10.16 mm, label 2: PE RB- RB+, A keying: 000 181
8TB4104.222L-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label 2: PE L3 L2 L1, L keying: 1010 173
8TB4104.224G-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label 4: PE W V U, G keying: 0110 178
8TB4104.227F-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label 4: DC-, DC-, DC+, DC+ F keying: 0101 185
8TB4204.202L-10 Push-in screw terminal block 4-pin, 2-row, spacing: 10.16 mm, label 2: PE L3 L2 L1, L keying: 1010 174

ACOPOS P3 user's manual V1.10 157


Technical data • Accessories

3.5.2 8SCSE shield component sets

3.5.2.1 8SCSE01.0100-00

3.5.2.1.1 General information


Shield component set 8SCSE01.0100-00 is installed on the underside of ACOPOS P3 8EI servo drives with a width
of 66 mm and consists of a shield mounting plate on which shield connection clamps for device-side shielding of
DC bus and brake resistor cables can be installed.

3.5.2.1.2 Order data


Model number Short description Figure
Shield component sets
8SCSE01.0100-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 1x 2x M3x6 screws

Table 145: 8SCSE01.0100-00 - Order data

3.5.2.1.3 Technical data


Model number 8SCSE01.0100-00
General information
Short description ACOPOS P3 shield component set: 1x ACOPOS P3 shield mounting plate 1x, 2x M3x6 screws
Certifications
CE Yes
Mechanical characteristics
Dimensions
Width 57.5 mm
Height 108.6 mm
Depth 102 mm
Weight 85 g

Table 146: 8SCSE01.0100-00 - Technical data

3.5.2.1.4 Installation

Procedure
• Install the shield component set on the underside of the ACOPOS P3 servo drive as shown in the illustration
using the screws included in delivery.

Figure 43: Shield component set 8SCSE01.0100-00 - Installation

158 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.2.2 8SCSE01.0200-00

3.5.2.2.1 General information


Shield component set 8SCSE01.0200-00 is installed on the underside of ACOPOS P3 8EI servo drives with a width
of 133 mm and consists of a shield mounting plate on which shield connection clamps for device-side shielding of
DC bus and brake resistor cables can be installed.

3.5.2.2.2 Order data

Technical data
Chapter 2
Model number Short description Figure
Shield component sets
8SCSE01.0200-00 ACOPOS P3 shield component set: 1x ACOPOS P3 shield
mounting plate, 2x 2x M3x6 screws

Table 147: 8SCSE01.0200-00 - Order data

3.5.2.2.3 Technical data


Model number 8SCSE01.0200-00
General information
Short description ACOPOS P3 shield component set: 1x ACOPOS P3 shield mounting plate 2x, 2x M3x6 screws
Certifications
CE Yes
Mechanical characteristics
Dimensions
Width 84 mm
Height 108.6 mm
Depth 102 mm
Weight 80 g

Table 148: 8SCSE01.0200-00 - Technical data

3.5.2.2.4 Installation

Procedure
• Install the shield component set on the underside of the ACOPOS P3 servo drive as shown in the illustration
using the screws included in delivery.

Table 149: Shield component set 8SCSE001.0200-00 - Installation

ACOPOS P3 user's manual V1.10 159


Technical data • Accessories

3.5.2.3 8SCSE01.0300-00

3.5.2.3.1 General information


Shield component set 8SCSE01.0300-00 consists of a support plate with 2 grounding clamps and can be used to
provide shielding or strain relief for enable and trigger lines on ACOPOS P3 8EI servo drives.

3.5.2.3.2 Order data


Model number Short description Figure
Shield component sets
8SCSE01.0300-00 ACOPOS P3 shield component set: 1x support plate with 2
grounding clamps 3-6 mm, 1x M4x6 screw

Table 150: 8SCSE01.0300-00 - Order data

3.5.2.3.3 Technical data


Model number 8SCSE01.0300-00
General information
Short description ACOPOS P3 shield component set: 1x support plate with 2 grounding clamps 3-6 mm, 1x M4x6 screw
Certifications
CE Yes
Mechanical characteristics
Dimensions
Width 18 mm
Height 40 mm
Depth 19 mm
Weight 18 g

Table 151: 8SCSE01.0300-00 - Technical data

3.5.2.3.4 Installation

Procedure
• Install the shield component set on ACOPOS P3 8EI servo drive as shown in the illustration using the
screw included in delivery.

Figure 44: Shield component set 8SCSE01.0300-00 - Installation (servo drive with 66 mm width)

160 ACOPOS P3 user's manual V1.10


Technical data • Accessories

Technical data
Chapter 2
Figure 45: Shield component set 8SCSE01.0300-00 - Installation (servo drive with 133 mm width)

3.5.2.4 8SCSE02.0100-00

3.5.2.4.1 Order data


Model number Short description Figure
Shield component sets
8SCSE02.0100-00 ACOPOS P3 shield component set: 1x shield component set,
type SK14

Table 152: 8SCSE02.0100-00 - Order data

3.5.2.4.2 Technical data


Model number 8SCSE02.0100-00
General information
Short description ACOPOS P3 shield component set: 1x shield connection clamp type SK14
Certifications
CE Yes
Mechanical characteristics
Dimensions
Width 17 mm
Height 54 mm
Depth 20 mm
Weight 20 g
Cable terminals 4 to 13.5 mm

Table 153: 8SCSE02.0100-00 - Technical data

ACOPOS P3 user's manual V1.10 161


Technical data • Accessories

3.5.2.5 8SCSE02.0200-00

3.5.2.5.1 Order data


Model number Short description Figure
Shield component sets
8SCSE02.0200-00 ACOPOS P3 shield component set: 1x shield component set,
type SK20

Table 154: 8SCSE02.0200-00 - Order data

3.5.2.5.2 Technical data


Model number 8SCSE02.0200-00
General information
Short description ACOPOS P3 shield component set: 1x shield connection clamp SK20
Certifications
CE Yes
Mechanical characteristics
Dimensions
Width 24 mm
Height 63 mm
Depth 20 mm
Weight 28 g
Cable terminals 4 to 20 mm

Table 155: 8SCSE02.0200-00 - Technical data

162 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.3 8EXA front covers

3.5.3.1 8EXA100.0010-00

3.5.3.1.1 General information


8EXA covers protect the interfaces on the front of ACOPOS P3 8EI servo drives and contribute to a uniform
appearance inside the control cabinet.

3.5.3.1.2 Order data

Technical data
Chapter 2
Model number Short description Figure
Front covers
8EXA100.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 1

Table 156: 8EXA100.0010-00 - Order data

3.5.3.1.3 Technical data


Model number 8EXA100.0010-00
General information
Short description ACOPOS P3 cover, B&R orange, single-width, suitable for servo drives
8EI1X6xxSxx.xxxx-x / 8EI2X2xxSxx.xxxx-x / 8EI4X5xxSxx.xxxx-x /8EI8X8xxSxx.xxxx-x
Certifications
CE Yes
KC Not relevant
UL Not relevant
Functional safety1) Not relevant
Mechanical characteristics
Dimensions
Width 66 mm
Length 240 mm
Height 47 mm
Weight 97 g

Table 157: 8EXA100.0010-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 163


Technical data • Accessories

3.5.3.2 8EXA100.0020-00

3.5.3.2.1 General information


8EXA covers protect the interfaces on the front of ACOPOS P3 8EI servo drives and contribute to a uniform
appearance inside the control cabinet.

3.5.3.2.2 Order data


Model number Short description Figure
Front covers
8EXA100.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 1

Table 158: 8EXA100.0020-00 - Order data

3.5.3.2.3 Technical data


Model number 8EXA100.0020-00
General information
Short description ACOPOS P3 cover, B&R dark gray, single-width, suitable for servo drives
8EI1X6xxSxx.xxxx-x / 8EI2X2xxSxx.xxxx-x / 8EI4X5xxSxx.xxxx-x / 8EI8X8xxSxx.xxxx-x
Certifications
CE Yes
KC Not relevant
UL Not relevant
Functional safety1) Not relevant
Mechanical characteristics
Dimensions
Width 66 mm
Length 240 mm
Height 47 mm
Weight 97 g

Table 159: 8EXA100.0020-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

164 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.3.3 8EXA200.0010-00

3.5.3.3.1 General information


8EXA covers protect the interfaces on the front of ACOPOS P3 8EI servo drives and contribute to a uniform
appearance inside the control cabinet.

3.5.3.3.2 Order data


Model number Short description Figure

Technical data
Chapter 2
Front covers
8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2

Table 160: 8EXA200.0010-00 - Order data

3.5.3.3.3 Technical data


Model number 8EXA200.0010-00
General information
Short description ACOPOS P3 cover, B&R orange, single-width, suitable for servo drives
8EI2X2xxDxx.xxxx-x / 8EI2X2xxTxx.xxxx-x / 8EI4X5xxDxx.xxxx-x / 8EI4X5xxTxx.xxxx-
x / 8EI8X8xxDxx.xxxx-x / 8EI8X8xxTxx.xxxx-x / 8EI013xxSxx.xxxx-x / 8EI017xxSxx.xxxx-x
Certifications
CE Yes
KC Not relevant
UL Not relevant
Functional safety1) Not relevant
Mechanical characteristics
Dimensions
Width 66 mm
Length 320 mm
Height 47 mm
Weight 123 g

Table 161: 8EXA200.0010-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 165


Technical data • Accessories

3.5.3.4 8EXA200.0020-00

3.5.3.4.1 General information


8EXA covers protect the interfaces on the front of ACOPOS P3 8EI servo drives and contribute to a uniform
appearance inside the control cabinet.

3.5.3.4.2 Order data


Model number Short description Figure
Front covers
8EXA200.0020-00 ACOPOS P3 cover, B&R dark gray, single-width, height 2

Table 162: 8EXA200.0020-00 - Order data

3.5.3.4.3 Technical data


Model number 8EXA200.0020-00
General information
Short description ACOPOS P3 cover, B&R dark gray, single-width, suitable for servo drives
8EI2X2xxDxx.xxxx-x / 8EI2X2xxTxx.xxxx-x / 8EI4X5xxDxx.xxxx-x / 8EI4X5xxTxx.xxxx-
x / 8EI8X8xxDxx.xxxx-x / 8EI8X8xxTxx.xxxx-x / 8EI013xxSxx.xxxx-x / 8EI017xxSxx.xxxx-x
Certifications
CE Yes
KC Not relevant
UL Not relevant
Functional safety1) Not relevant
Mechanical characteristics
Dimensions
Width 66 mm
Length 320 mm
Height 47 mm
Weight 123 g

Table 163: 8EXA200.0020-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

166 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.3.5 8EXA300.0010-00

3.5.3.5.1 General information


8EXA covers protect the interfaces on the front of ACOPOS P3 8EI servo drives and contribute to a uniform
appearance inside the control cabinet.

3.5.3.5.2 Order data


Model number Short description Figure

Technical data
Chapter 2
Front covers
8EXA300.0010-00 ACOPOS P3 cover, B&R orange, double-width, height 2

Table 164: 8EXA300.0010-00 - Order data

3.5.3.5.3 Technical data


Model number 8EXA300.0010-00
General information
Short description ACOPOS P3 cover, B&R orange, double-width, suitable for servo drives 8EI017xxDxx.xxxx-
x / 8EI022xxDxx.xxxx-x /8EI024xxSxx.xxxx-x / 8EI034xxSxx.xxxx-x / 8EI044xxSxx.xxxx-x
Certifications
CE Yes
KC Not relevant
UL Not relevant
Functional safety1) Not relevant
Mechanical characteristics
Dimensions
Width 133 mm
Length 320 mm
Height 47 mm
Weight 187 g

Table 165: 8EXA300.0010-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 167


Technical data • Accessories

3.5.3.6 8EXA300.0020-00

3.5.3.6.1 General information


8EXA covers protect the interfaces on the front of ACOPOS P3 8EI servo drives and contribute to a uniform
appearance inside the control cabinet.

3.5.3.6.2 Order data


Model number Short description Figure
Front covers
8EXA300.0020-00 ACOPOS P3 cover, B&R dark gray, double-width, height 2

Table 166: 8EXA300.0020-00 - Order data

3.5.3.6.3 Technical data


Model number 8EXA300.0020-00
General information
Short description ACOPOS P3 cover, B&R dark gray, double-width, suitable for servo drives 8EI017xxDxx.xxxx-
x / 8EI022xxDxx.xxxx-x /8EI024xxSxx.xxxx-x / 8EI034xxSxx.xxxx-x / 8EI044xxSxx.xxxx-x
Certifications
CE Yes
KC Not relevant
UL Not relevant
Functional safety1) Not relevant
Mechanical characteristics
Dimensions
Width 133 mm
Length 320 mm
Height 47 mm
Weight 187 g

Table 167: 8EXA300.0020-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

168 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4 8TB terminal blocks

3.5.4.1 Mains supply (connector X1)

3.5.4.1.1 8TB3106.222B-20

Order data
Model number Short description Figure
Terminals

Technical data
Chapter 2
8TB3106.222B-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001

Table 168: 8TB3106.222B-20 - Order data

Technical data
Model number 8TB3106.222B-20
General information
Short description Push-in terminal block, 1-row, for 8EIxXxxHxx... / 8EI01xHxS... servo drives, connector X1 (power system)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 2: PE L3 L2 L1 DC- DC+
B keying: 000001
1-row
Locking mechanism: Click and lock system
Number of pins 6
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying B
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 35 A (UL)
Mechanical characteristics
Dimensions
Width 53.7 mm
Height 19.8 mm
Depth 38.5 mm
Weight 31 g

Table 169: 8TB3106.222B-20 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 169


Technical data • Accessories

3.5.4.1.2 8TB3106.223C-20

Order data
Model number Short description Figure
Terminals
8TB3106.223C-20 Push-in terminal block, 6-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010

Table 170: 8TB3106.223C-20 - Order data

Technical data
Model number 8TB3106.223C-20
General information
Short description Push-in terminal block, 1-row, for 8EIxXxMxx.. servo drives, connector X1 (power system)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 3: PE L3 L2(N) L1 DC- DC+
C keying: 000010
1-row
Locking mechanism: Click and lock system
Number of pins 6
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying C
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 35 A (UL)
Mechanical characteristics
Dimensions
Width 53.7 mm
Height 19.8 mm
Depth 38.5 mm
Weight 31 g

Table 171: 8TB3106.223C-20 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

170 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.1.3 8TB3206.222B-40

Order data
Model number Short description Figure
Terminals
8TB3206.222B-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, C keying:
000001

Technical data
Chapter 2
Table 172: 8TB3206.222B-40 - Order data

Technical data
Model number 8TB3206.222B-40
General information
Short description Push-in terminal block, 2-row, for 8EIxXxHxx.../8EI01xHxSxxx servo drives, connector X1 (power system)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 3: PE L3 L2 L1 DC- DC+
B keying: 000001
2-row
Locking mechanism: Click and lock system
Number of pins 6
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying B
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 31 A (UL)
Mechanical characteristics
Dimensions
Width 53.7 mm
Height 35 mm
Depth 41.5 mm
Weight 55 g

Table 173: 8TB3206.222B-40 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 171


Technical data • Accessories

3.5.4.1.4 8TB3206.223C-40

Order data
Model number Short description Figure
Terminals
8TB3206.223C-40 Push-in terminal block, 6-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 3: PE L3 N(L2) L1 DC- DC+, C keying:
000010

Table 174: 8TB3206.223C-40 - Order data

Technical data
Model number 8TB3206.223C-40
General information
Short description Push-in terminal block, 2-row, for 8EIxXxMxx.. servo drives, connector X1 (power system)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 3: PE L3 L2(N) L1 DC- DC+
C keying: 000010
2-row
Locking mechanism: Click and lock system
Number of pins 6
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying C
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 31 A (UL)
Mechanical characteristics
Dimensions
Width 53.7 mm
Height 35 mm
Depth 41.5 mm
Weight 55 g

Table 175: 8TB3206.223C-40 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

172 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.1.5 8TB4104.222L-10

Order data
Model number Short description Figure
Terminals
8TB4104.222L-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
2: PE L3 L2 L1, L keying: 1010

Technical data
Chapter 2
Table 176: 8TB4104.222L-10 - Order data

Technical data
Model number 8TB4104.222L-10
General information
Short description Push-in terminal block, 1-row, for 8EI017HWD.../8EI022HWD.../8EI024H-
WS.../8EI034HWS.../8EI044HWS... servo drives, connector X1 (mains supply)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 2: PE L3 L2 L1
L keying: 1010
1-row
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying L
Spacing 10.16 mm
Connection cross section
AWG wire 20 to 4 AWG
Wire end sleeves with plastic covering 0.75 to 10 mm²
Solid wires 0.75 to 16 mm²
Fine strand wires 0.75 to 16 mm²
With wire end sleeves 0.75 to 16 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 76 A (IEC) / 66 A (UL)
Mechanical characteristics
Dimensions
Width 40.6 mm
Height 44.5 mm
Depth 25.1 mm
Weight 32 g

Table 177: 8TB4104.222L-10 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 173


Technical data • Accessories

3.5.4.1.6 8TB4204.202L-10

Order data
Model number Short description Figure
Terminals
8TB4204.202L-10 Push-in screw terminal block 4-pin, 2-row, spacing: 10.16 mm,
label 2: PE L3 L2 L1, L keying: 1010

Table 178: 8TB4204.202L-10 - Order data

Technical data
Model number 8TB4204.202L-10
General information
Short description Push-in screw terminal block, 2-row, for 8EI017HWD.../8EI022HWD.../8EI024H-
WS.../8EI034HWS.../8EI044HWS... servo drives, connector X1 (mains supply)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 2: PE L3 L2 L1
L keying: 1010
2-row
Number of pins 4
Type of terminal block Screw terminal with tension sleeve
Cable type Only copper wires (no aluminum wires!)
Keying L
Spacing 10.16 mm
Connection cross section
AWG wire 20 to 4 AWG
Wire end sleeves with plastic covering 0.5 to 16 mm²
Solid wires 0.75 to 16 mm²
Fine strand wires 0.75 to 16 mm²
With wire end sleeves 0.5 to 16 mm²
Tightening torque Min. 1.7 Nm
Max. 1.8 Nm
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 76 A (IEC) / 60 A (UL)
Mechanical characteristics
Dimensions
Width 40.5 mm
Height 54.9 mm
Depth 51.4 mm
Weight 96 g

Table 179: 8TB4204.202L-10 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

174 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.2 24 VDC power supply (connector X2)

3.5.4.2.1 8TB3102.222C-20

Order data
Model number Short description Figure
Terminals
8TB3102.222C-20 Push-in terminal block, 2-pin, 1-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10

Technical data
Chapter 2
Table 180: 8TB3102.222C-20 - Order data

Technical data
Model number 8TB3102.222C-20
General information
Short description Push-in terminal block, 1-row, for 8EIXXXXXXXX.XXXX-1 servo drives, connector X2 (24 V)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 3: COM 24 V
C keying: 10
1-row
Locking mechanism: Click and lock system
Number of pins 2
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying C
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 35 A (UL)
Mechanical characteristics
Dimensions
Width 15.2 mm
Height 19.8 mm
Depth 38.5 mm
Weight 10 g

Table 181: 8TB3102.222C-20 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 175


Technical data • Accessories

3.5.4.2.2 8TB3202.222C-40

Order data
Model number Short description Figure
Terminals
8TB3202.222C-40 Push-in terminal block, 2-pin, 2-row, with locking mechanism,
spacing: 7.62 mm, label 2: COM 24 V, C keying: 10

Table 182: 8TB3202.222C-40 - Order data

Technical data
Model number 8TB3202.222C-40
General information
Short description Push-in terminal block, 2-row, for 8EIXXXXXXXX.XXXX-1 servo drives, connector X2 (24 V)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 2: COM 24 V
C keying: 10
2-row
Locking mechanism: Click and lock system
Number of pins 2
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying C
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 31 A (UL)
Mechanical characteristics
Dimensions
Width 15.2 mm
Height 35 mm
Depth 41.5 mm
Weight 20 g

Table 183: 8TB3202.222C-40 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

176 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.3 Motor output

3.5.4.3.1 Connector X5x

8TB3308.222A-00

Order data
Model number Short description Figure
Terminals

Technical data
Chapter 2
8TB3308.222A-00 Push-in terminal block, 4+4-pin 1-row/2-row, spacing: 7.62 mm,
label 2: T- B- T+ B+ PE W V U A keying: 0000

Table 184: 8TB3308.222A-00 - Order data

Technical data
Model number 8TB3308.222A-00
General information
Short description Push-in terminal block, for 8EIxXxxxx.xxxx-1 / 8EI01xHxxxx.xxxx-1 /
8EI022HxDxx.xxxx-1 servo drives, connector X5x (motor)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 2: U V W PE B+ B- T+ T-
A keying: 0000
Number of pins 8 (4 + 4)
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying A
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 1.5 to 6 mm²
Solid wires 0.5 to 10 mm²
Fine strand wires 0.5 to 10 mm²
With wire end sleeves 1.5 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 34 A (IEC) / 33 A (UL)
Mechanical characteristics
Dimensions
Width 39 mm
Height 23.1 mm
Depth 44.7 mm
Weight 24 g

Table 185: 8TB3308.222A-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 177


Technical data • Accessories

3.5.4.3.2 Connector X51A

8TB4104.224G-10

Order data
Model number Short description Figure
Terminals
8TB4104.224G-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
4: PE W V U, G keying: 0110

Table 186: 8TB4104.224G-10 - Order data

Technical data
Model number 8TB4104.224G-10
General information
Short description Push-in terminal block, 1-row, for 8EI024HxSxx.xxxx-1 / 8EI034HxSxx.xxxx-1 /
8EI044HxSxx.xxxx-1 servo drives, connector X51A (motor output)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 4: PE W V U
G keying: 0110
1-row
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying G
Spacing 10.16 mm
Connection cross section
AWG wire 20 to 4 AWG
Wire end sleeves with plastic covering 0.75 to 10 mm²
Solid wires 0.75 to 16 mm²
Fine strand wires 0.75 to 16 mm²
With wire end sleeves 0.75 to 16 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 76 A (IEC) / 66 A (UL)
Mechanical characteristics
Dimensions
Width 40.6 mm
Height 44.5 mm
Depth 25.1 mm
Weight 32 g

Table 187: 8TB4104.224G-10 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

178 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.3.3 Connector X51B

8TB2104.223L-00

Order data
Model number Short description Figure
Terminals
8TB2104.223L-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 3:
T- T+ B- B+, L keying: 1010

Technical data
Chapter 2
Table 188: 8TB2104.223L-00 - Order data

Technical data
Model number 8TB2104.223L-00
General information
Short description Push-in terminal block, 1-row, for 8EI0x4HxSxx.xxxx-1 servo drives, connector X51B (motor output)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 3: T- T+ B- B+
L keying: 1010
1-row
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying L
Spacing 5 mm
Connection cross section
AWG wire 26 to 12 AWG
Wire end sleeves with plastic covering 0.25 to 2.5 mm²
Solid wires 0.2 to 2.5 mm²
Fine strand wires 0.2 to 2.5 mm²
With wire end sleeves 0.25 to 2.5 mm²
Electrical characteristics
Nominal voltage 250 V (IEC) / 300 V (UL)
Nominal current 12 A (IEC) / 10 A (UL)
Mechanical characteristics
Dimensions
Width 20.1 mm
Height 25.6 mm
Depth 15 mm
Weight 65 g

Table 189: 8TB2104.223L-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 179


Technical data • Accessories

3.5.4.4 External braking resistor (connector X6)

3.5.4.4.1 8TB3103.222A-20

Order data
Model number Short description Figure
Terminals
8TB3103.222A-20 Push-in terminal block, 3-pin, 1-row, spacing: 7.62 mm, label 2:
PE RB- RB+, A keying: 000

Table 190: 8TB3103.222A-20 - Order data

Technical data
Model number 8TB3103.222A-20
General information
Short description Push-in terminal block, 1-row, for 8EIxXxxxx.xxxx-1 / 8EI01x-
HxSxx.xxxx-1 servo drives, connector X6 (braking resistor)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 3: PE RB- RB+
A keying: 000
1-row
Locking mechanism: Click and lock system
Number of pins 3
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying A
Spacing 7.62 mm
Connection cross section
AWG wire 24 to 8 AWG
Wire end sleeves with plastic covering 0.25 to 4 mm²
Solid wires 0.2 to 10 mm²
Fine strand wires 0.2 to 6 mm²
With wire end sleeves 0.25 to 6 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 41 A (IEC) / 35 A (UL)
Mechanical characteristics
Dimensions
Width 22.9 mm
Height 19.8 mm
Depth 38.5 mm
Weight 16 g

Table 191: 8TB3103.222A-20 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

180 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.4.2 8TB4103.222A-10

Order data
Model number Short description Figure
Terminals
8TB4103.222A-10 Push-in terminal block, 3-pin, 1-row, spacing: 10.16 mm, label
2: PE RB- RB+, A keying: 000

Technical data
Chapter 2
Table 192: 8TB4103.222A-10 - Order data

Technical data
Model number 8TB4103.222A-10
General information
Short description Push-in terminal block, 1-row, for 8EI0xxHxDxx.xxxx-1 /
8EI0x4HxSxx.xxxx-1 servo drives, connector X6 (external braking resistor)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 2: PE RB- RB+
A keying: 000
1-row
Number of pins 3
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying A
Spacing 10.16 mm
Connection cross section
AWG wire 20 to 4 AWG
Wire end sleeves with plastic covering 0.75 to 10 mm²
Solid wires 0.75 to 16 mm²
Fine strand wires 0.75 to 16 mm²
With wire end sleeves 0.75 to 16 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 76 A (IEC) / 66 A (UL)
Mechanical characteristics
Dimensions
Width 30.5 mm
Height 25.1 mm
Depth 44.5 mm
Weight 24 g

Table 193: 8TB4103.222A-10 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 181


Technical data • Accessories

3.5.4.5 Enable inputs (connector X7)

3.5.4.5.1 8TB2104.2210-50

Order data
Model number Short description Figure
Terminals
8TB2104.2210-50 Push-in terminal block, 4-pin, yellow, 1-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1

Table 194: 8TB2104.2210-50 - Order data

Technical data
Model number 8TB2104.2210-50
General information
Short description Push-in terminal block, 1-row, for 8EIxxxxxx1x.xxxx-1 servo drives, connector X7 (enable)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 1: 4 3 2 1
0 keying: None
1-row
Yellow
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying 0
Spacing 5.08 mm
Connection cross section
AWG wire 26 to 12 AWG
Wire end sleeves with plastic covering 0.25 to 1.5 mm²
Solid wires 0.2 to 2.5 mm²
Fine strand wires 0.2 to 2.5 mm²
With wire end sleeves 0.25 to 2.5 mm²
Electrical characteristics
Nominal voltage 320 V (IEC) / 300 V (UL)
Nominal current 12 A (IEC) / 10 A (UL)
Mechanical characteristics
Dimensions
Width 26 mm
Height 15 mm
Depth 25.6 mm
Weight 7g

Table 195: 8TB2104.2210-50 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

182 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.5.2 8TB2204.2210-50

Order data
Model number Short description Figure
Terminals
8TB2204.2210-50 Push-in terminal block, 4-pin, yellow, 2-row, with locking mech-
anism, spacing: 5.08 mm, label 1: 4 3 2 1

Technical data
Chapter 2
Table 196: 8TB2204.2210-50 - Order data

Technical data
Model number 8TB2204.2210-50
General information
Short description Push-in terminal block, 2-row, for 8EIxxxxxx1x.xxxx-1 servo drives, connector X7 (enable)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 1: 4 3 2 1
0 keying: None
2-row
Yellow
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying 0
Spacing 5.08 mm
Connection cross section
AWG wire 26 to 12 AWG
Wire end sleeves with plastic covering 0.25 to 1.5 mm²
Solid wires 0.2 to 2.5 mm²
Fine strand wires 0.2 to 2.5 mm²
With wire end sleeves 0.25 to 2.5 mm²
Electrical characteristics
Nominal voltage 320 V (IEC) / 300 V (UL)
Nominal current 12 A (IEC) / 10 A (UL)
Mechanical characteristics
Dimensions
Width 25.5 mm
Height 22.1 mm
Depth 25.7 mm
Weight 9g

Table 197: 8TB2204.2210-50 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 183


Technical data • Accessories

3.5.4.6 Trigger inputs (connector X8)

3.5.4.6.1 8TB2104.2210-00

Order data
Model number Short description Figure
Terminals
8TB2104.2210-00 Push-in terminal block, 4-pin, 1-row, spacing: 5.08 mm, label 1:
4321

Table 198: 8TB2104.2210-00 - Order data

Technical data
Model number 8TB2104.2210-00
General information
Short description Push-in terminal block, 1-row, for 8EIXXXXXXXX.XXXX-1 servo drives, connector X8 (trigger)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 1: 4 3 2 1
0 keying: None
1-row
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying 0
Spacing 5.08 mm
Connection cross section
AWG wire 26 to 12 AWG
Wire end sleeves with plastic covering 0.25 to 1.5 mm²
Solid wires 0.2 to 2.5 mm²
Fine strand wires 0.2 to 2.5 mm²
With wire end sleeves 0.25 to 2.5 mm²
Electrical characteristics
Nominal voltage 320 V (IEC) / 300 V (UL)
Nominal current 12 A (IEC) / 10 A (UL)
Mechanical characteristics
Dimensions
Width 26 mm
Height 15 mm
Depth 25.6 mm
Weight 7g

Table 199: 8TB2104.2210-00 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

184 ACOPOS P3 user's manual V1.10


Technical data • Accessories

3.5.4.7 DC bus (connector X11)

3.5.4.7.1 8TB4104.227F-10

Order data
Model number Short description Figure
Terminals
8TB4104.227F-10 Push-in terminal block, 4-pin, 1-row, spacing: 10.16 mm, label
4: DC-, DC-, DC+, DC+ F keying: 0101

Technical data
Chapter 2
Table 200: 8TB4104.227F-10 - Order data

Technical data
Model number 8TB4104.227F-10
General information
Short description Push-in terminal block, 1-row, for 8EI0xxHxDxx.xxxx-1 /
8EI0x4HxSxx.xxxx-1 servo drives, connector X11 (DC bus)
Certifications
CE Yes
KC Not relevant
UL cULus E225616
Power conversion equipment
Functional safety1) Not relevant
Terminal block
Note Label 4: DC- DC- DC+ DC+
F keying: 0101
1-row
Number of pins 4
Type of terminal block Push-in spring connector
Cable type Only copper wires (no aluminum wires!)
Keying F
Spacing 10.16 mm
Connection cross section
AWG wire 20 to 4 AWG
Wire end sleeves with plastic covering 0.75 to 10 mm²
Solid wires 0.75 to 16 mm²
Fine strand wires 0.75 to 16 mm²
With wire end sleeves 0.75 to 16 mm²
Electrical characteristics
Nominal voltage 1000 V (IEC) / 600 V (UL)
Nominal current 76 A (IEC) / 66 A (UL)
Mechanical characteristics
Dimensions
Width 40.6 mm
Height 44.5 mm
Depth 25.1 mm
Weight 32 g

Table 201: 8TB4104.227F-10 - Technical data


1) Achievable safety classifications (safety integrity level, safety category, performance level) are documented in the user's manual (section "Safety technology").

ACOPOS P3 user's manual V1.10 185


Technical data • Accessories

3.5.5 8EXC keying plugs

3.5.5.1 8EXC000.0022-00

3.5.5.1.1 General information


8EXC keying plugs allow the keying of 8TB3308.222A-00 / 8TB4104.224G-10 terminal blocks to be adapted to the
respective keying of motor connections X51/X51A/X52/X53 on ACOPOS P3 8EI servo drives.

3.5.5.1.2 Order data


Model number Short description Figure
Keying plugs
8EXC000.0022-00 Keying plugs, red (20x 6 pcs.), for 8TB3308.222A-00 /
8TB4104.224G-10

Table 202: 8EXC000.0022-00 - Order data

3.5.5.1.3 Technical data


Model number 8EXC000.0022-00
General information
Short description Keying plugs, red (20x 6 pcs.), for 8TB3308.222A-00 / 8TB4104.224G-10
Certifications
CE Yes
Mechanical characteristics
Weight 16 g

Table 203: 8EXC000.0022-00 - Technical data

186 ACOPOS P3 user's manual V1.10


Installation • General information

Chapter 3 • Installation

1 General information
ACOPOS P3 drive systems must be installed in control cabinets that – taking into account the location and physical
environmental conditions – provide adequate physical protection against the ingress of solid foreign objects (dust,
metal cuttings, etc.) and liquids (coolant, etc.). 1)

Warning!
The information listed in section "Handling and installation" on page 13 must be observed!

Installation
Chapter 3
Quality of the mounting surface
The mounting surface for ACOPOS P3 8EI servo drives must be non-flammable, sufficiently stable, level and free
of contaminants.
The type and quantity of mounting holes as described in section "Dimension diagrams" on page 188 must be
observed.

Information:
M5x16 screws are included in the content of delivery for installing ACOPOS P3 8EI servo drives (tight-
ening torque: 5.5 Nm).
Proper spacing specifications for installation and ventilation are listed in the dimension diagrams of the individual
modules.

1) For details, see EN 60204-1.

ACOPOS P3 user's manual V1.10 187


Installation • Dimension diagrams and installation dimensions

2 Dimension diagrams and installation dimensions


2.1 8EI servo drives

2.1.1 Dimension diagrams

8EI1X6xWSxx.xxxx-x / 8EI2X2xWSxx.xxxx-x / 8EI4X5xWSxx.xxxx-x / 8EI8X8xWSxx.xxxx-x

1)

x 2) x 2)

x 2) x 2)

Figure 46: 8EI1X6xWSxx.xxxx-x / 8EI2X2xWSxx.xxxx-x / 8EI4X5xWSxx.xxxx-x / 8EI8X8xWSxx.xxxx-x - Dimension diagram


1) Without front cover: 258.5 mm
2) Hole for M5 screws.

188 ACOPOS P3 user's manual V1.10


Installation • Dimension diagrams and installation dimensions

8EI2X2xWDxx.xxxx-x / 8EI2X2xWTxx.xxxx-x / 8EI4X5xWDxx.xxxx-x / 8EI4X5xWTxx.xxxx-x /


8EI8X8xWDxx.xxxx-x / 8EI8X8xWTxx.xxxx-x / 8EI013HWSxx.xxxx-x / 8EI017HWSxx.xxxx-x

1)

x 2) x 2)

Installation
Chapter 3
x 2) x 2)

Figure 47: 8EI2X2xWDxx.xxxx-x / 8EI2X2xWTxx.xxxx-x / 8EI4X5xWDxx.xxxx-x / 8EI4X5xWTxx.xxxx-x /


8EI8X8xWDxx.xxxx-x / 8EI8X8xWTxx.xxxx-x / 8EI013HWSxx.xxxx-x / 8EI017HWSxx.xxxx-x - Dimension diagram
1) Without front cover: 258.5 mm
2) Hole for M5 screws.

ACOPOS P3 user's manual V1.10 189


Installation • Dimension diagrams and installation dimensions

8EI017HWDxx.xxxx-x / 8EI022HWDxx.xxxx-x / 8EI024HWSxx.xxxx-x / 8EI034HWSxxxx-xx / 8EI044H-


WSxx.xxxx-x

Figure 48: 8EI017HWDxx.xxxx-x / 8EI022HWDxx.xxxx-x / 8EI024H-


WSxx.xxxx-x / 8EI034HWSxxxx-xx / 8EI044HWSxx.xxxx-x - Dimension diagram
1) Without front cover: 258.5 mm
2) Hole for M5 screws.

190 ACOPOS P3 user's manual V1.10


Installation • Dimension diagrams and installation dimensions

2.1.2 Installation dimensions

≥ 80 1)
Air outlet

Installation
Chapter 3
Air intake
≥ 80 1)

Figure 49: ACOPOS P3 8EI servo drives - Installation dimensions


1) For proper air circulation, at least 80 mm clearance must be available above and below the module.
In order to connect display module 8EAD0000.000-1 to the module without problems, at least 100 mm clearance is needed above the module.
In order to ensure easy cabling (taking all minimum bend radii into account), at least 200 mm clearance is needed below the module.

Caution!
Cooling air exiting the 8EI servo drive can have a temperature up to 90°C. Any components installed
near the air outlet must be designed to withstand these high temperatures!

ACOPOS P3 user's manual V1.10 191


Installation • Dimension diagrams and installation dimensions

2.1.3 Permissible mounting orientations

8EIxXxWxxx.xxxx-1 / 8EI01xHWSxx.xxxx-1 - Permissible mounting orientations

Hanging vertically 0°

≤x

Hanging vertically 90°

≤x

Hanging vertically 270°

Standing horizontally 0°

Figure 50: 8EIxXxWxxx.xxxx-1 / 8EI01xHWSxx.xxxx-1 - Permissible mounting orientations

192 ACOPOS P3 user's manual V1.10


Installation • Dimension diagrams and installation dimensions

8EI0x4HWSxx.xxxx-1 / 8EI0xxHWDxx.xxxx-1 - Permissible mounting orientations

Hanging vertically 0°

Installation
Chapter 3
x

≤x

Hanging vertically 90°

≤x

Hanging vertically 270°

Standing horizontally 0°

Figure 51: 8EI0x4HWSxx.xxxx-1 / 8EI0xxHWDxx.xxxx-1 - Permissible mounting orientations

ACOPOS P3 user's manual V1.10 193


Installation • Dimension diagrams and installation dimensions

2.2 Display module 8EAD0000.000-1

The 8EAD display module is connected to connector X9 of an 8EI servo drive. A guide rail behind connector X9 on
the 8EI servo drive allows optimal positioning of the 8EAD display module. The corresponding recess is located
on the back of the 8EAD display module.

Information:
The 8EAD display module supports hot plugging.
Observe all safety guidelines in section "Safety guidelines" on page 12!

Connecting the 8EAD display module


1. Slide the 8EAD display module into the guide rail on the 8EI servo drive.
2. Slide the 8EAD display module down until the 8EAD display module's connector is inserted in connector X9
on the 8EI servo drive.

Removing the 8EAD display module


1. Slide the 8EAD display module up until the 8EAD display module's connector is disconnected from connector
X9 on the 8EI servo drive.
2. Slide the 8EAD display module up and off of the guide rail on the 8EI servo drive.

194 ACOPOS P3 user's manual V1.10


Installation • Installation and removal of 8EAC plug-in modules

3 Installation and removal of 8EAC plug-in modules


3.1 General information

ACOPOS P3 8EI servo drives are equipped with a slot for installing 8EAC plug-in modules.

Knurled-head screw

Installation
Chapter 3
Plug-in module

Shield plate

Slot

Caution!
Observe the guidelines listed in section "Protection against electrostatic discharge" on page 13 when
installing and removing plug-in modules!

Information:
Plug-in module 8EAC is not capable of hot plugging. An 8EAC plug-in module is only permitted to be
connected to or disconnected from an ACOPOS P3 8EI servo drive when power to the servo drive is
switched off.

3.2 Preparation

The pin contacts of ACOPOS P3 8EAC plug-in modules are protected by a connector cover. This connector cover
must be removed before installing an 8EAC plug-in module in the slot of an 8EI servo drive.

Procedure
• Pull the connector cover back from the rear of the 8EAC plug-in module.

Table 204: 8EAC plug-in module - Removing the connector cover

Caution!
Do not touch the pins on the 8EAC plug-in module! There is a risk of damage due to electrostatic
discharge.

ACOPOS P3 user's manual V1.10 195


Installation • Installation and removal of 8EAC plug-in modules

3.3 Installation

1. Disconnect the ACOPOS P3 8EI servo drive from the power system and safeguard it from being restarted.
2. Switch off the 24 VDC supply voltage.
3. If there is no plug-in module in the ACOPOS P3 8EI servo drive:
a) Disconnect and remove the slot cover from the servo drive using a suitable screwdriver:

Slot cover

b) Slide the new plug-in module into the available slot until it makes an audible click and fits securely.

Knurled-head screw

Plug-in module

Shield plate

Slot

c) Fasten the shield plate to the ACOPOS P3 8EI servo drive with the knurled-head screw. Firmly
tighten the knurled-head screw!
4. If an 8EAC plug-in module is already installed in the ACOPOS P3 8EI servo drive:
a) Loosen the shield plate of the installed 8EAC plug-in module from the ACOPOS P3 8EI servo drive
with the knurled-head screw.
b) Remove the installed 8EI servo drive on the shield plate and knurled-head screw from the ACOPOS
P3 8EI servo drive.
c) Insert the new 8EAC plug-in module into the available slot until it makes an audible click and fits
securely.
d) Fasten the shield plate to the ACOPOS P3 8EI servo drive with the knurled-head screw. Firmly
tighten the knurled-head screw!

196 ACOPOS P3 user's manual V1.10


Installation • Installation and removal of 8EAC plug-in modules

5. Switch on the 24 VDC supply voltage.


6. Connect the ACOPOS P3 8EI servo drive to the power system.

Installation
Chapter 3

ACOPOS P3 user's manual V1.10 197


Installation • Installation and removal of 8EAC plug-in modules

3.4 Removal

1. Disconnect the ACOPOS P3 8EI servo drive from the power system and safeguard it from being restarted.
2. Switch off the 24 VDC supply voltage.
3. Loosen the shield plate of the installed 8EAC plug-in module from the ACOPOS P3 8EI servo drive with the
knurled-head screw.
4. Remove the installed 8EI servo drive on the shield plate and knurled-head screw from the ACOPOS P3 8EI
servo drive.

Knurled-head screw

Plug-in module

Shield plate

Slot

5. Slide the slot cover into the available slot until it makes an audible click and fits securely:

Slot cover

Information:
In order for the ACOPOS P3 8EI servo drive to meet IP20 requirements, either the slot cover must
be installed or an 8EAC plug-in module must be installed in the servo drive.

6. Switch on the 24 VDC supply voltage.


7. Connect the ACOPOS P3 8EI servo drive to the power system.

198 ACOPOS P3 user's manual V1.10


Installation • Using cooling systems in control cabinets

4 Using cooling systems in control cabinets


Cooling systems are usually necessary to maintain a permissible ambient temperature for the ACOPOS P3 8EI
servo drives in control cabinets.

4.1 Natural convection

The power dissipation is radiated outwards via the control cabinet walls.

Warning!
Only use well-sealed control cabinets. Otherwise, contaminated ambient air can penetrate the control
cabinet!

4.2 Using filter fans

Filter fans and outlet filters should be arranged on the control cabinet so that air is taken in from below and exits

Installation
Chapter 3
above.

Outlet filter
Filter fan

Filter fan
Outlet filter

Figure 52: Filter fans - Function diagram

Caution!
Contaminated air can penetrate improperly sealed control cabinets when using a fan intake! This type
of air flow is to be avoided.

Warning!
Only use well-sealed control cabinets. Otherwise, contaminated ambient air can penetrate the control
cabinet! 2)

2) Control cabinets that – taking into account the location and physical environmental conditions – provide adequate protection against the ingress of solid for-
eign objects (dust, metal cuttings, etc.) and liquids (coolant, etc.). For details, see EN 60204-1.

ACOPOS P3 user's manual V1.10 199


Installation • Using cooling systems in control cabinets

4.3 Using air/air heat exchangers

Figure 53: Air/Air heat exchangers - Function diagram

Caution!
Uniform air circulation must be ensured in the control cabinet. Air inlets and outlets for the internal
circulation of the air/air heat exchanger are not permitted to be covered since this would prevent suf-
ficient air circulation in the control cabinet.
Sufficient clearance (>200 mm) in front of air inlets and outlets is recommended.

Caution!
If the control cabinet contains modules or electronic components with their own fans, make sure that
the direction of air flow does not go against the cooling system's flow of cool air. This can create air
short circuits that prevent sufficient cooling inside the control cabinet.

Warning!
Only use well-sealed control cabinets. Otherwise, contaminated ambient air can penetrate the control
cabinet!
Installing air/air heat exchangers behind mounting plates should generally be avoided. If this is necessary, however,
then corresponding ventilation plates must be used. Air inlets and outlets must also be made in the mounting plate.

200 ACOPOS P3 user's manual V1.10


Installation • Using cooling systems in control cabinets

4.4 Using air/water heat exchangers

Installation
Chapter 3
Figure 54: Air/Water heat exchangers - Function diagram

Caution!
Uniform air circulation must be ensured in the control cabinet. Air inlets and outlets for the internal
circulation of the air/water heat exchanger are not permitted to be covered since this would prevent
sufficient air circulation in the control cabinet.
Sufficient clearance (>200 mm) in front of air inlets and outlets is recommended.

Caution!
If the control cabinet contains modules or electronic components with their own fans, make sure that
the direction of air flow does not go against the cooling system's flow of cool air. This can create air
short circuits that prevent sufficient cooling inside the control cabinet.

Warning!
Only use well-sealed control cabinets. Otherwise, contaminated ambient air can penetrate the control
cabinet!
Installing air/water heat exchangers behind mounting plates should generally be avoided. If this is necessary,
however, then corresponding ventilation plates must be used. Air inlets and outlets must also be made in the
mounting plate.

ACOPOS P3 user's manual V1.10 201


Installation • Using cooling systems in control cabinets

4.5 Using cooling units

4.5.1 General information

Caution!
The incorrect arrangement and use of cooling units may cause condensation and condensate, which
can damage installed ACOPOS P3 8EI servo drives!
Condensate can be included in the cooled air flow and penetrate ACOPOS P3 8EI servo drives!

Warning!
Only use well-sealed control cabinets. Otherwise, ambient air can penetrate and cause condensation!
During operation with the control cabinet doors open (e.g. service call), ACOPOS P3 8EI servo drives are not
permitted to be cooler than the air in the control cabinet at any time after the doors are closed. Otherwise, con-
densation will occur.
To maintain the temperature of ACOPOS P3 8EI servo drives and the control cabinet at the same level, the cooling
unit must remain in operation even while the system is switched off.
Cooling units must be arranged in a way that prevents forming condensate from dripping into the ACOPOS P3
8EI servo drives. This should be considered when selecting the control cabinet to be used (special construction
for using cooling units on top of the control cabinet).
Also make sure that any condensate that forms in the cooling unit fan when it is not running cannot be sprayed
onto the ACOPOS P3 8EI servo drives.
Make sure the temperature of the cooling unit is set correctly! Set the control cabinet's internal temperature only
as low as is necessary.
Observe the operating guidelines provided in the cooling unit is user's manual!

4.5.2 Installing a cooling unit on top of the control cabinet

Figure 55: Installing a cooling unit on top of the control cabinet

Caution!
When installing cooling units on top of the control cabinet, particular attention must be paid to targeted
air routing! The flow of cool air must be directed by the airflow systems to the lowest possible point
in the control cabinet (see figure above).

Caution!
Make sure that the flow of cool air in the cooling system is not directed against the air flow from the fans
in the ACOPOS P3 8EI servo drives. This can create air short circuits that prevent sufficient cooling
of the ACOPOS P3 8EI servo drives.
Condensate forming on the cooling unit must be drained off according to the manufacturer's specifications so that
it does not penetrate the ACOPOS P3 8EI servo drives.

202 ACOPOS P3 user's manual V1.10


Installation • Using cooling systems in control cabinets

4.5.3 Installing a cooling unit on the front of the control cabinet

Installation
Chapter 3
Figure 56: Installing a cooling unit on the front of the control cabinet

Caution!
The flow of cool air from the cooling unit must be directed by the airflow systems to the lowest possible
point in the control cabinet (see figure above).

Caution!
Make sure that the flow of cool air in the cooling system is not directed against the air flow from the fans
in the ACOPOS P3 8EI servo drives. This can create air short circuits that prevent sufficient cooling
of the ACOPOS P3 8EI servo drives.
Condensate forming on the cooling unit must be drained off according to the manufacturer's specifications so that
it does not penetrate the ACOPOS P3 8EI servo drives.

ACOPOS P3 user's manual V1.10 203


Dimensioning

204 ACOPOS P3 user's manual V1.10


Dimensioning • Mains connection

Chapter 4 • Dimensioning

1 Mains connection
1.1 General information

1.1.1 Network configurations

The mains connection for the ACOPOS P3 drive system is made using terminals X1 / L1, L2, L3 and PE of the
line filter (e.g. 8B0Fxxx...).
In environments where a line filter is not necessarily required, the connection is made using the X1 / L1, L2, L3 and
PE (8EIxxxxH...) terminals or X1 / L1, L2(N), L3 and PE (8EIxxxxM...) terminals of the ACOPOS P3 8EI servo drive.
The ACOPOS P3 drive system can be directly connected to TN-S and TN-C-S power systems (i.e. three-phase
systems with grounded star point).

Danger!
ACOPOS P3 drive systems are only permitted to be operated directly on industrial power systems (TN-

Dimensioning
S, TN-C-S) that are grounded to neutral points. When using the ACOPOS P3 drive system in residen-

Chapter 4
tial areas, commercial areas or small businesses, additional protective and filter measures must be
implemented by the user.

Warning!
The integrated short circuit protection does not replace the external protection of the mains power
supply. The protection of the mains power supply must comply with manufacturer specifications as
well as national and international regulations and laws.

Danger!
ACOPOS P3 drive systems are not permitted to be operated directly on TT, IT, HRG and corner-ground-
ed TN-S power systems! 3)

Warning!
ACOPOS P3 drive systems are suitable for power systems that can provide a maximum short circuit
current (SCCR) of 5 kAeff at 480 Veff and that are protected with class gG / class J fuses or circuit
breakers compliant with IEC/EN 60947-2 / UL 489 requirements.

Warning!
In the event of a sufficiently low impedance ground fault within a TN or TT power system, an upstream
fuse or short-circuit monitoring is activated.
In the case of a high-impedance ground fault, however, the upstream fuse is not activated. As a result,
these ground currents (fault currents) can be potentially dangerous.

3) As of 10/2017.

ACOPOS P3 user's manual V1.10 205


Dimensioning • Mains connection

1.1.2 Mains voltage range

The permissible mains voltage ranges for ACOPOS P3 8EI servo drives is listed in the following table:
8EIxxxMxxxx.xxxx-1 8EIxxxHxxxx.xxxx-1
Mains input voltage 1x 110 to 230 VAC ±10% 3x 200 to 480 VAC ±10%
or
3x 200 to 230 VAC ±10%

Table 205: Mains voltage ranges for ACOPOS P3 8EI servo drives

Corresponding matching transformers must be used for other mains voltages. In grounded power systems, auto-
transformers can also be used for this voltage adjustment; the star point does not have to be connected in this case.

1.2 Dimensioning

In general, dimensioning the mains power input, fuse protection and (if necessary) line contactor depends on the
structure of the mains connection.

1.2.1 Design

8EIxxxHxxxx.xxxx-1
Mains input voltage - 3x 200 to 480 VAC
8EI1X6H.../2X2H.../4X5H.../8X8H.../013H.../017HxS... 8EI017HxD/022H.../024H.../034H.../044H...
3 * 200 - 480 VAC 3 * 200 - 480 VAC
50/60 Hz 50/60 Hz
L1 L2 L3 PE
L1 L2 L3 PE
L1
L2
L3

L1
L2
L3
PE

X1 X1 PE

8B0F 8EI 8B0F 8EI

X1 X1
PE

DC+

PE
DC-

X2 X2
L3
L2
L1

PE
PE

L3
L2
L1

PE
PE
L2'
L1'
L3'

L2'
L1'
L3'

Table 206: Mains connection for 8EIxxxHxxxx.xxxx-1 - Design

206 ACOPOS P3 user's manual V1.10


Dimensioning • Mains connection

8EIxxxMxxxx.xxxx-1
Mains input voltage - 1x 110 to 230 VAC Mains input voltage - 3x 200 to 230 VAC

1 * 110 - 230 VAC 3 * 200 - 230 VAC

50/60 Hz 50/60 Hz
L1 L2 L3 PE
L N PE

L1
L2
L3
L1
L2
L3

PE
X1
PE

X1

8B0F 8EI 8B0F 8EI

X1 X1

PE

DC+
PE

DC-
X2
DC+
DC-

X2

L3
L2
L1

PE
PE
L3
L2
L1

PE
PE

L2'
L1'
L3'
L2'
L1'
L3'

Dimensioning
Chapter 4
Table 207: Mains connection for 8EIxxxMxxxx.xxxx-1 - Design

Dimensioning the mains power inputs and fuse

Information:
When choosing a suitable fuse, the user must also account for characteristics such as aging effects,
temperature derating, overcurrent capacity and the definition of the rated current, which can vary
by manufacturer and type. In addition, the fuse that is selected must also be able to handle applica-
tion-specific characteristics (e.g. overcurrent that occurs in acceleration cycles).
The cross section of the mains power input and rated current of the fuse IB must be dimensioned for the average
expected current load IMains.
The average expected current load IMains can be calculated as follows:
3 * 200 - 480 VAC / 3 * 200 - 230 VAC 1 * 110 - 230 VAC

Table 208: Current load IMains depending on the mains input voltage

Apparent power S can be estimated for each access as follows: 4)

4) If information concerning load torque, inertias and the friction situation is available, the effective torque or effective force are calculated using the following for-
mulas:

To calculate nAvg, corresponding information about the positioning cycle must be available.
nAvg is calculated using the following formulas:

If the nAvg values become very low, this can cause imprecise results in some situations. In this case, different calculation formulas or approaches should be
used after consultation with B&R.

ACOPOS P3 user's manual V1.10 207


Dimensioning • Mains connection

For 2- and 3-axis modules, the sum of the apparent powers of the individual axes must be taken into
account when calculating IMains.
The following estimate applies for linear motors: 5)

For 2- and 3-axis modules, the sum of the apparent powers of the individual axes must be taken into
account when calculating IMains.
Constant k depends on the ACOPOS P3 servo drive being used; see the following table:
Servo drive Mains input voltage
1-axis modules 3 * 400 VAC 3 * 230 VAC 1 * 230 VAC
8EI1X6HWS... 3 --- ---
8EI1X6MWS... --- 2.8 2.50
8EI2X2HWS... 2.9 --- ---
8EI2X2MWS... --- 2.75 2.45
8EI4X5HWS... 2.65 --- ---
8EI4X5MWS... --- 2.6 2.3
8EI8X8HWS... 2.2 --- ---
8EI8X8MWS... --- 2.45 2.2
8EI013HWS... 2.1 --- ---
8EI017HWS... 1.95 --- ---
8EI024HWS... 2.15 --- ---
8EI034HWS... 1.9 --- ---
8EI044HWS... 1.65 --- ---
2- and 3-axis modules 3 * 400 VAC 3 * 230 VAC 1 * 230 VAC
8EI2X2HWD... / 8EI2X2HWT... 2.45 --- ---
8EI2X2MWD... / 8EI2X2MWT... --- 2.4 2.2
8EI4X5HWD... / 8EI4X5HWT... 2.2 --- ---
8EI4X5MWD... / 8EI4X5MWT... --- 2.45 2.2
8EI8X8HWD... / 8EI8X8HWT... 2.2 --- ---
8EI8X8MWD... / 8EI8X8MWT... --- 2.45 2.2
8EI017HWD... 1.9 --- ---
8EI022HWD... 1.65 --- ---

Table 209: Constant k

Rated current of the fuse IB is selected such that is greater than or equal to average expected current load IMains.
IB ≥ IMains
The cable cross section of the mains power input must then be selected such that the permissible cable cross
section of the cable cross section be IZ is greater than or equal to the selected rated current of the fuse IB (see Tab.
209 "Current-carrying capacity of PVC insulated three-phase cables or individual wires " on page 209).
IZ ≥ IB
The following table shows the current-carrying capacity of PVC-insulated three-phase cables (or three current-car-
rying individual wires) per IEC 60204-1 at an ambient temperature of 40°C 6) and 70°C maximum wire temperature
(current-carrying capacity for installation type F and cross sections greater than 35 mm² for installation types B1
and B2 were taken from DIN VDE 0298-4).

5) If information concerning load torque, inertias and the friction situation is available, the effective torque or effective force are calculated using the following for-
mulas:

To calculate vAvg, corresponding information about the positioning cycle must be available.
vAvg is calculated using the following formulas:

If the vAvg values become very low, this can cause imprecise results in some situations. In this case, different calculation formulas or approaches should be
used after consultation with B&R.
6) Current-carrying capacity is specified in IEC 60204-1 for an ambient temperature of 40°C; this reference temperature is 30°C in DIN VDE 0298-4. The values
specified from DIN VDE 0298-4 listed in table "Current-carrying capacity of PVC-insulated three-phase cables or single conductors" are likewise converted for
an ambient temperature of 40°C using the factor kTemp = 0.87 specified in the standard.
Bei der angegebenen Strombelastbarkeit ist kein Reduktionsfaktor bei Häufung von Kabeln und Einzelleitungen berücksichtigt. If necessary, this must be tak-
en from the corresponding standards and included in the calculation.

208 ACOPOS P3 user's manual V1.10


Dimensioning • Mains connection
Current-carrying capacity of cable cross section IZ / Rated current of fuse IB [A] depending on the installation type
Wire cross Three individual wires Three-phase cable in Three-phase Three-phase ca- Three individual
section [mm²] in conduit or cable duct conduit or cable duct cable on walls ble in a cable tray wires in a cable tray
B1 B2 C E F
1.5 13.5 / 13 13.1 / 10 15.2 / 13 16.1 / 16 ---
2.5 18.3 / 16 17.4 /16 21 / 20 22 / 20 ---
4 25 / 25 23 / 20 28 / 25 30 / 25 ---
6 32 / 32 30 / 25 36 / 32 37 / 32 ---
10 44 / 32 40 / 32 50 / 50 52 / 50 ---
16 60 / 50 54 / 50 66 / 63 70 / 63 ---
25 77 / 63 70 / 63 84 / 80 88 / 80 96 / 80
35 96 / 80 86 / 80 104 / 100 110 / 100 119 / 100
50 117 / 100 103 / 100 125 / 100 133 / 100 145 / 125
70 149 / 125 130 / 125 160 / 125 171 / 125 188 / 160
95 180 / 160 156 / 125 194 / 160 207 / 160 230 / 200

Table 210: Current-carrying capacity of PVC insulated three-phase cables or individual wires

When determining the cross section for the mains power input, make sure that the cross section selected is within
the range that can be used with mains connection terminal X1.
Overcurrent protection in the form of a circuit breaker or a fuse is required. Circuit breakers (time lag) with type
C tripping characteristics (per IEC/EN 60947-2) or fuses (time lag) with type gG tripping characteristics (per IEC
60269-1) must be used. 7)
Servo drive gG fuses Class CC, J fuses Circuit breakers Circuit breakers
per IEC 60269-1 per IEC/EN 60947-2 per UL 489
8EI1X6... 45 A 32 A

Dimensioning
8EI2X2...

Chapter 4
8EI4X5...
8EI8X8...
8EI013...
8EI017HxS...
8EI017HxD... 80 A Certification in preparation
8EI022...
8EI024... 80 A Certification in preparation Certification in preparation
8EI034...
0EI044...

Table 211: Maximum permissible fuse for the mains connection

Dimensioning the line contactor


The rated current of the line contactor is oriented to the overcurrent protection for the mains connection. The line
contactor is set up so that nominal operating current specified by the manufacturer of the line contactor for category
AC-1 in accordance with EN 60947-4-1 is approximately 1.3 times the rated current of the overcurrent protection.

7) Circuit breakers with a rated current of 6 A to 63 A are available on the market. In addition, only fuses can be used.

ACOPOS P3 user's manual V1.10 209


Dimensioning • Mains connection

1.3 Protective ground connection (PE)

The following information concerning the protective ground connection corresponds to IEC 61800-5-1, section
4.3.5.4 "Connection elements for the protective ground conductor" and must be observed.
A protective ground conductor must be connected to line filter 8x0F as well as to the ACOPOS P3 8EI servo drive.

Wire cross section


The wire cross section of the protective ground conductor is oriented to the outer wires and must be selected
according to the following table:
Wire cross section for outer wire A [mm²] Minimum wire cross section for the pro-
tective ground connection APE [mm²] 1)
A ≤ 16 APE = A
16 < A ≤ 35 APE = 16
35 < A APE = A / 2

Table 212: Selecting the cross section of the protective ground conductor
1) Any protective ground conductor that is not part of a cable must have a minimum wire cross section of 4 mm².

Increased discharge current

Warning!
ACOPOS P3 servo drives are devices with increased discharge current (greater than 3.5 mA
AC or 10 mA DC). A fixed (immobile) protective ground connection is therefore required on
the servo drive.
The following condition must also be observed depending on the ACOPOS P3 servo drive:
Servo drive Condition Figure
8EI1X6... In addition to the connection of the first protective ground conductor
8EI2X2... on the X1/PE terminal, a second protective ground conductor with
8EI4X5... the same cross section must be connected at the designated posi-
8EI8X8... tion using the M4x8 screw included in the delivery (see figure to the
8EI013... right, tightening torque: 2.8 Nm).
8EI017HxS...

8EI017HxD... In addition to the connection of the first protective ground conductor


8EI022... on the X1/PE terminal, a second protective ground conductor with
8EI024... the same cross section must be connected at the designated posi-
8EI034... tion using the M5x8 screw included in the delivery (see figure to the
8EI044... right, tightening torque: 5.5 Nm).

Table 213: Condition for protective ground connection depending on the ACOPOS P3 servo drive

Warning!
This product can cause direct current in the protective ground conductor.

Danger!
Where a residual-current protective device (RCD) is used for protection in case of direct or indirect
contact, only a type B RCD (AC/DC-sensitive per IEC 60755) is permitted for the mains connection of
ACOPOS P3 8EI servo drives.
Otherwise, another protective measure must be used, such as neutralization or disconnection from
the mains power supply by means of an isolation transformer.

210 ACOPOS P3 user's manual V1.10


Dimensioning • 24 VDC connection

2 24 VDC connection
2.1 General information

The 24 VDC power supply for an ACOPOS P3 drive system is provided by an external 24 V power supply. The 24
VDC connection is made using the X2 / 24 V, COM terminals of the ACOPOS P3 8EI servo drive.

Information:
The COM connection on connector X2 must be grounded to achieve a defined relationship between
the signal ground and ground potential!

Information:
B&R recommends the use of B&R 0PSxxxx.x power supplies.

Caution!
Connector X2 for the 24 VDC power supply from the ACOPOS P3 8EI servo drives is not equipped with
an inrush current limitation! If an external 24 VDC power supply in a switched-on state is connected
to connector X2 (hot plugging), there is a risk of damage to the servo drive or power supply due to
high current peaks!

2.2 Design

Dimensioning
Chapter 4
+24 V
0V

1)
PE
+24 V
COM

X2
Figure 57: ACOPOS P3 8EI servo drives - 24 VDC connection
1) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!

2.3 Dimensioning

The 24 VDC power consumption of an ACOPOS P3 8EI servo drive is put together as follows:
• 24 VDC power consumption of the 8EI servo drive itself (see the technical data of the respective 8EI servo
drive)
• If present:
24 VDC power consumption of the 8EAC plug-in module (see the technical data of the respective 8EAC
plug-in module)
• If present:
24 VDC power consumption of the holding brakes of connected motors (see the data sheet for the holding
brake of the respective motor)

ACOPOS P3 user's manual V1.10 211


Dimensioning • DC bus

3 DC bus

Caution!
All values in this section are only valid for the following ACOPOS P3 8EI servo drives:
• 8EI1X6... / 8EI2x2... / 8EI4X5... / 8EI8X8...
• 8EI013HxS... / 8EI017HxS...

3.1 General information

ACOPOS P3 8EI servo drives can be connected via the DC bus. This connection allows compensation of braking
and drive energy of several axes or the distribution of braking energy to several braking resistors.

Caution!
The following structures are only valid if the DC bus network is supplied from a single power supply
cable (mains fuse).
Parallel supply of the DC bus connection via several power supply cables is not permitted!

3.2 Wiring design

The connection or coupling to the DC bus of ACOPOS P3 8EI servo drives is made with a twisted line via terminals
X1 / DC+ and DC-.
It is recommended that the DC bus wiring be carried out with as large a conductor cross section as possible, taking
into account the maximum possible wire cross sections of the DC bus connections (see also "Technical data" on
page 17 ).

Caution!
The DC bus connections DC+ and DC- on the ACOPOS P3 8EI servo drive are not equipped with fuse
protection on the device side!
The DC bus connectors on ACOPOS P3 8EI servo drives do not have short circuit protection, ground fault pro-
tection or reverse polarity protection. It is therefore very important that the DC bus connections be wired correctly.

Caution!
The wiring of the DC bus connections must be inherently short circuit and ground-fault proof and must
be made with the correct polarity.

Information:
If the DC bus wiring is carried out with shielded cables, the shield connection can be implemented
using shield component set 8SCSE01.0100-00.

212 ACOPOS P3 user's manual V1.10


Dimensioning • DC bus

3.3 DC bus network of ACOPOS P3 8EI servo drives

The connection of the DC bus circuits of ACOPOS P3 servo amplifiers enables the exchange of regenerative
energy within the DC bus network.

Information:
The DC bus network is not permitted to exceed 6 ACOPOS P3 8EI servo drives.

3.3.1 Wiring

8EI 8EI 8EI

(8B0F... / X2: PE)


(8B0F... / X2: L3')
(8B0F... / X2: L2')
(8B0F... / X2: L1')
PE

PE

PE

Dimensioning
Chapter 4
Figure 58: Connecting DC bus circuits on ACOPOS P3 8EI servo drives - Wiring
Permissible cable lengths
• The wiring of an ACOPOS P3 DC bus network is not permitted to exceed a total length of 3 m.

Information:
To make the connections on the ACOPOS P3 8EI servo drive, 2-row 8TB terminal blocks must be used.

Caution!
• For all ACOPOS P3 8EI servo drives in the DC bus network, the mains connection must also
be established!
• Only DC bus circuits of 8EI servo drives with the same mains voltage range are permitted to be
connected ("Mains voltage range" on page 206).
• All ACOPOS P3 8EI servo drives with a single-phase power supply that should have their DC
bus circuits connected together must be connected to the same phase! If this is not done, the
DC bus voltage increases to a level that is not permitted, causing irreparable damage to the
devices!

Information:
The braking power in the DC bus network can be distributed to one or more braking resistors.

3.3.2 Equal distribution of the applied power via the power rectifiers

In the DC bus network of ACOPOS P3 8EI servo drives, it is possible in principle that the parallel connection of the
power rectifiers of the individual servo drivers results in an inadmissible distribution of the supplied power.
The distribution of the supplied power is monitored via module-internal protection models. If an inadmissible dis-
tribution of the supplied power is determined, this will in the worst case cause the affected module to be switched
off during operation at the power limit.

Warning!
An inadmissible distribution of the supplied power may occur during operation as well as during start-
up of ACOPOS P3 servo amplifiers 8EI in the DC bus network!

ACOPOS P3 user's manual V1.10 213


Dimensioning • DC bus

3.3.3 Equal distribution of the brake power on the braking resistors

The braking resistors optionally integrated in ACOPOS P3 8EI servo drives as well as braking resistors that can be
connected externally are controlled using a specially developed procedure. This guarantees that the brake power is
optimally and equally distributed on the braking resistors when a DC bus connection is made between several units.
When using the optional internal braking resistors, no additional configuration is required on the part of the user.
When using external braking resistors, they must be configured appropriately (see "Configuring brake resistors"
on page 219).

Caution!
A faulty configuration can result in irreparable damage to the external braking resistor or ACOPOS
P3 servo drive!

Information:
Brake power is distributed in the DC bus network only to those braking resistors connected to 8EI
servo drives whose controller is enabled at the moment braking takes place.

3.4 Supplying power to ACOPOS P3 8EI servo drives via an ACOPOSmulti drive system

ACOPOS P3 8EI servo drives can be supplied with power via the DC bus of an ACOPOSmulti drive system.
The ACOPOSmulti drive system is permitted to be supplied via 8BVP active power supply modules as well as
8B0P passive power supply modules.
The connection from the ACOPOS P3 8EI servo drive to the ACOPOSmulti drive system is made via DC cable
outlet X4x on an ACOPOSmulti 8BVE expansion module.
The DC bus capacitance of the ACOPOS P3 8EI servo drive must be taken into account when designing the
ACOPOSmulti drive system.

Caution!
The power supply via an ACOPOSmulti drive system is only permitted for ACOPOS P3 8EIxxxH... servo
drives!

3.4.1 Wiring

8EI 8EI 8EI

(8BVE... / X4x: PE)

(8BVE... / X4x: DC-)


(8BVE... / X4x: DC+)
PE

PE

PE

Figure 59: Supplying power to ACOPOS P3 8EI servo drives via an ACOPOSmulti drive system - Wiring
Permissible cable lengths
• Wiring between the ACOPOSmulti 8BVE expansion module and the first ACOPOS P3 8EI servo drive in
the DC bus network is not permitted to exceed a length of 5 m.
• Wiring between individual ACOPOS P3 servo drives in the DC bus network is not permitted to exceed a
total length of 3 m.

214 ACOPOS P3 user's manual V1.10


Dimensioning • DC bus

Caution!
If ACOPOS P3 8EI servo drives are supplied via an ACOPOSmulti drive system, the mains connection
to these ACOPOS P3 8EI servo drives is not permitted to be established!

3.4.2 Fuse protection

Fuse protection for ACOPOS P3 servo drives is provided via the fuses for DC cable outlet X4x on the ACOPOSmulti
8BVE expansion module. Fuse protection must be designed for the smallest wire cross section used in the DC
bus network.

3.4.3 Chargeable DC bus capacitance

When designing the machine, it must be checked as to whether the chargeable DC bus capacitance of the
ACOPOSmulti 8BxP power supply module being used is sufficient (see section "Dimensioning" of the ACOPOS-
multi user's manual). The DC bus capacitance of the ACOPOS P3 8EI servo drives must also be taken into account.
Servo drive DC bus capacitance [µF]
8EI1X6H...
8EI2X2H...
470
8EI4X5H...
8EI8X8H...
8EI013HxS...
940
8EI017HxS...

Table 214: DC bus capacitance of ACOPOS P3 8EI servo drives

Dimensioning
Chapter 4

ACOPOS P3 user's manual V1.10 215


Dimensioning • Motor connection

4 Motor connection
On B&R motors, the power connections, the connections for the holding brake and the connections for the motor
temperature sensor are all made using the same motor connector.8)
The motor connection on the ACOPOS P3 8EI servo drive is made using the X5x / U, V, W and PE terminals as
well as the X5x / B+, B-, T+ and T- terminals9). The motor connection must be shielded appropriately (see "EMC-
compatible installation " on page 223).
The following diagram illustrates how the motor connection is designed:
Structure with 8ECH hybrid motor cable Structure with motor and separate encoder cable

8
T X41 T 8
X41

M U M U
3 V 3 V
W W
PE PE
B+ X51 B+ X51
B- B-
T+ T+
T- T-
T

Table 215: ACOPOS P3 X51 motor connection - Circuit diagram

The cross section of the motor cable must be dimensioned for the thermal equivalent RMS value of the motor
current. 10)
The cross section of the motor cable is selected for B&R motor cables according to the following table so that the
permissible current-carrying capacity of the selected cable cross section is greater than or equal to the thermal
equivalent RMS value of the motor current:

Motor cables - For use in cable drag chains


The following table shows the current-carrying capacity of specially insulated three-phase cables per DIN VDE
0298-4 at an ambient temperature of 40°C11) and maximum cable temperature of 90°C:
Current-carrying capacity of the wire IZ [A] depending on type of installation
Installation in electri-
Wire cross section [mm²] Installation on a wall Installation in the air
cal installation pipes
B2 C E
0.75 11.5 13 13.5
1.5 17.8 20 20.9
2.5 23.7 27.3 29.1
4 31.9 1) 36.4 1) 38.2 1)
6 40 47.3 49.1
10 54.6 64.6 68.3
16 72.8 87.4 91
35 116.5 133.8 143.8

Table 216: Current-carrying capacity of specially insulated three-phase cables


1) Pre-assembled 8BCMxxxxxx.1312A-0 motor cables from B&R are only permitted to be loaded with max. 30 A.

8) When using 8ECHxxx motor hybrid cables, the encoder signals are also routed via the same motor connector.
9) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.
10) If information concerning load torques, inertias and friction is available, the thermal equivalent RMS value of the motor current for the motor being used can be
calculated as follows:

11) Current-carrying capacity is specified in DIN VDE 0298-4 for an ambient temperature of 30°C. The values listed in the "Current-carrying capacity of PVC-in-
sulated three-phase cables or single conductors" table are converted for use at an ambient temperature of 40°C using the factor kTemp = 0.91 specified in the
standard.
The specified current-carrying capacity does not take into account a reduction factor for groups of cables and single conductors. If necessary, this must be
taken from the corresponding standards and included in the calculation.

216 ACOPOS P3 user's manual V1.10


Dimensioning • Motor connection

Motor cables - Not for use in cable drag chains


The following table shows the current-carrying capacity of PVC-insulated three-phase cables per DIN VDE 0298-4
at an ambient temperature of 40°C12) and maximum cable temperature of 70°C:
Current-carrying capacity of the wire IZ [A] depending on type of installation
Installation in electri-
Wire cross section [mm²] Installation on a wall Installation in the air
cal installation pipes
B2 C E
0.75 8.5 9.8 10.4
1.5 13.1 15.2 16.1
2.5 17.4 20.9 21.8
4 23.5 27.9 29.6
6 29.6 35.7 37.4
10 40 51.7 52.2

Table 217: Current-carrying capacity of PVC-insulated three-phase cables

When determining the cross section for the motor cable, make sure that the cross section selected is within the
range that can be used with motor connection terminal X5x.

Information:
Observe the minimum permissible supply voltage of the motor holding brake!
This value is listed in the data sheet for the motor being used.

4.1 Motor overload protection

Dimensioning
Chapter 4
ACOPOS P3 servo drives have various monitoring mechanisms to ensure motor overload protection. For detailed
information on the various mechanisms, see Automation Help.

Caution!
Motor overload protection can only be ensured if there is a motor temperature sensor in the connected
motor and it is evaluated on ACOPOS P3 8EI servo drive.
The motor overload protection level can be calculated using the following formula: 13)

IL Motor overload protection current


I0 Stall current of the motor
IN Nominal current of the motor
TM_LIM Maximum permissible motor temperature
TM_AMB Current ambient temperature of the motor
TM_AMB_N Nominal ambient temperature of the motor
navg Average motor speed
nN Nominal speed of the motor

12) Current-carrying capacity is specified in DIN VDE 0298-4 for an ambient temperature of 30°C. The values listed in the "Current-carrying capacity of PVC-in-
sulated three-phase cables or single conductors" table are converted for use at an ambient temperature of 40°C using the factor kTemp = 0.91 specified in the
standard.
The specified current-carrying capacity does not take into account a reduction factor for groups of cables and single conductors. If necessary, this must be
taken from the corresponding standards and included in the calculation.
13) Valid for motor temperature model 2 (MOTOR_TEMPMODEL_MODE).

ACOPOS P3 user's manual V1.10 217


Dimensioning • Braking resistors

5 Braking resistors
5.1 General information

When braking servo motors, energy is returned to the ACOPOS P3 8EI servo drive. This causes the capacitors
in the DC bus to be charged to higher voltages.
Starting at a defined DC bus voltage, the ACOPOS P3 8EI servo drive can enable a braking resistor to the DC bus
via the brake chopper and in this way convert the braking energy to heat.
All ACOPOS P3 8EI servo drives are equipped with a connection for external braking resistors. Certain ACOPOS
P3 8EI servo drives are optionally available with an integrated braking resistor. For detailed information, see the
technical data of the respective ACOPOS P3 8EI servo drive.

218 ACOPOS P3 user's manual V1.10


Dimensioning • Braking resistors

5.2 External braking resistor connection

External braking resistors are connected via terminals X6 / RB+, RB- and PE. The following diagram illustrates
how the external braking resistor connection is designed:
X6

PE

RB+
RB-
Figure 60: ACOPOS P3 connection for X6 external braking resistor - Circuit diagram
When determining the cross section14) for wiring the external braking resistors, make sure that the selected cross

Dimensioning
section is within the range that can be connected to the X6 braking resistor connection terminals.

Chapter 4
5.2.1 Fuse protection

Caution!
Connector X6 on ACOPOS P3 8EI servo drives is not equipped with fuse protection on the device side!
Missing fuse protection for the external braking resistor may result in irreparable damage to the servo
drive!
Fuse protection must be implemented by the user on the system side.
An intrinsically safe braking resistor must be used. 15)

Information:
External braking resistors are not protected by the ACOPOS P3 8EI servo drive.

5.3 Dimensioning braking resistors

In preparation

5.4 Configuring brake resistors

5.4.1 Using the integrated braking resistors

No configuration is required by the user.

5.4.2 Using external braking resistors

When using external braking resistors, the following parameters must be set on the drive system using B&R Au-
tomation Studio:

14) The cross section of the braking resistor wiring must be dimensioned for the thermal equivalent RMS value of the respective braking current. If information
concerning the braking current flow is available, the thermal equivalent RMS value for the braking current can be calculated as follows:

The cross section of the braking resistor wiring must be selected so that the permissible current-carrying capacity of the cable cross section is greater than or
equal to the thermal equivalent RMS value of the braking current (IZ ≥ Iq).
15) Braking resistors are considered to be intrinsically safe if they are disconnected in the event of permanent overload without short circuits, ground faults and
fire. The housing of an intrinsically safe braking resistor is not permitted to melt in the event of permanent overload. Note the values in the data sheet of the
respective braking resistor!

ACOPOS P3 user's manual V1.10 219


Dimensioning • Braking resistors
Formula sym-
ParID Constant name Name Unit
bols
10 R_BLEEDER_EXT Ohmic resistance RBR [Ω]
11 TEMP_MAX_BLEEDER_EXT Maximum permissible temperature of the external braking resistor TBRmax [°C]
12 RTH_BLEEDER_AMB_EXT Thermal resistance between braking resistor and environment Rth [K/W]
13 CTH_BLEEDER_EXT Heat capacitance of the filament Cth [Ws/°C]
398 BLEEDER_SELECTOR_EXT Switching between an internal/external braking resistor --- ---

0 ... Internal (default)


1 ... External

Information:
Switching is only possible during the ACOPOS P3 8EI servo drive's initial-
ization phase.

Table 218: ParIDs for configuring external braking resistors

These parameters are usually listed in the data sheet from the respective manufacturer.16)
The parameters are based on the following thermal equivalent circuit diagram of the external braking resistor:

Figure 61: Thermal equivalent circuit diagram of the external braking resistor
If a value for maximum permissible temperature TBRmax of the external braking resistor is not specified, it can be
calculated using the following formula:

16) Σ SIGMA braking resistors from Danotherm (www.danotherm.com) are an example of reliable braking resistors.

220 ACOPOS P3 user's manual V1.10


Dimensioning • Formula symbols used

6 Formula symbols used


Symbol Unit Name
A mm² Cross section of the power supply wires
Aeff A Continuous current
APE mm² Minimum wire cross section of the protective ground connection
Cth Ws/°C Heat capacitance of the filament
f --- (Output voltage of encoder interface [V] - Min. permissible supply voltage of connected encoder [V]) * 1.1
IAX A RMS value of the current on axis x
IBR A Nominal current of the motor holding brake for axis x
IG A Maximum current consumption of the connected encoder
IENCODER W Current consumption of the encoder
IL A Current of the motor overload protection
Imax m Maximum encoder cable length
IN A Nominal current of the motor
Iq A Thermal equivalent RMS value of the current
IZ A Permitted current-carrying capacity of a cable
I0 A Stall current of the motor
kTemp --- Temperature-dependent correction factor for current-carrying capacity
kW W Continuous power
navg rpm Average motor speed
nN rpm Nominal speed of the motor
p Ω mm²/m Specific resistance
PAVG kW Average continuous power of the module
PBRmax W Maximum brake power
PENCODER W Maximum power consumption per encoder interface

Dimensioning
Chapter 4
PVSLOT W Power dissipation of the 8EAC plug-in module
RBR Ω Braking resistance
RminServo Ω Minimum permissible braking resistance of the servo drive
Rth K/W Thermal resistance between braking resistor and environment
TBRmax °C Maximum permissible overtemperature of the resistor
TM_AMB °C Current ambient temperature of the motor
TM_AMB_N °C Nominal ambient temperature of the motor
TM_LIM °C Maximum permissible motor temperature
TCycle s Cycle time
U24V V Input voltage on +24 VDC input of the module
VAC V Nominal voltage

Table 219: Formula symbols used

ACOPOS P3 user's manual V1.10 221


Wiring

222 ACOPOS P3 user's manual V1.10


Wiring • General information

Chapter 5 • Wiring

1 General information
1.1 EMC-compatible installation

1.1.1 Installation guidelines

1. The control cabinet or system must be set up in a functional and appropriate manner. The devices must be
installed such that they are stationary (i.e. in the control cabinet).
2. To prevent the effects of disturbances, the following lines must be properly shielded:
° Motor cables
° Encoder cables
° Control cables
° Data cables
° Braking resistor cables
3. Inductive switching elements such as contactors or relays must be equipped with corresponding interference
suppressors such as varistors, RC elements or damping diodes.
4. All electrical connections must be kept as short as possible.
5. Cable shields must always be attached over a wide area and as close as possible to the designated shield
connection clamps and connector housings. Twisting the braided shield or extending it with single conductors
(pigtail) is not permitted!
6. Shielded cables with copper or tinned copper braiding must be used (coverage >75%).

Chapter 5
Wiring
7. Unused cable conductors must be grounded on both sides whenever possible.

Information:
To satisfy UL/CSA requirements, components of ACOPOS P3 drive systems are only permitted to be
wired with copper wires with a permitted cable temperature of at least 60°C (up to 40°C ambient tem-
perature) or 75°C (up to 55°C ambient temperature)!

ACOPOS P3 user's manual V1.10 223


Wiring • General information

Ground connections and shield connections must be made as illustrated in the following diagram:
+24 V +24 V
0V

8EAD0000.000-1
Display module
0V

POWERLINK

POWERLINK
1)

1 2 3 4 1 2 3 4

X9

+24 V

Trigger 1
Enable 1
0V

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
X2
Slot X7 X8

8
T X4x

M U
3 V
W
PE
X1 X6 ACOPOS P3
B+ X5x 8EI
PE

PE
DC+
DC-

RB+
RB-

B-
L3
L2
L1

PE

T+ 1)
T- 1)

(=8B0F.../L1)
(=8B0F.../L2)
(=8B0F.../L3)
(=8B0F.../PE)

(=8EI.../DC+)
(=8EI.../DC-)

Figure 62: Ground and shield connections - Connection diagram


1) The COM connection on connector X2 must be grounded to achieve a defined relationship between the signal ground and ground potential!

224 ACOPOS P3 user's manual V1.10


Wiring • General information

1. The protective ground conductor (PE) for the mains power input, the motor lines and external braking resistor
connection is internally connected to the housing of the ACOPOS P3 8EI servo drive. Shielding takes place
using an optional shield plate (shield set 8SCSE01.0100-00) as well as – depending on the cable cross
section – shield sets 8SCSE02.0100-00 / 8SCSE02.0200-00:

8SCSE02.0100-00

8SCSE01.0100-00

8SCSE02.0200-00

Figure 63: Shielding for power cable / braking resistor connection wiring on the ACOPOS P3 8EI servo drive

2. The second protective ground connection is necessary because of the increased discharge current (>3.5
mA) on ACOPOS P3 8EI servo drives. The same cross section as the protective ground conductor for the
mains power input must be used.
3. Both trigger inputs are only filtered internally with approx. 50 µs. Make sure cable shields are grounded
properly.
The 8SCS002.0000-00 shield set can be used to shield I/O cables.

Chapter 5
4. The fastening screw on the plug-in module must be tightened so that the front plate of the plug-in module

Wiring
makes contact with the ground potential.
5. Mini I/O connector cable connection:
The cable shield must be fastened to the respective location on the mini I/O connector over a wide area.

Information:
When cabling mini I/O encoder connections using 8ECH hybrid motor cables or 8ECF EnDat 2.2
cables from B&R, no additional grounding of the cable shield is required to ensure resistance to
disturbances per EN 61800-3!

6. Cable connection via RJ45 connector:


Additional grounding of the cable shield provides improved EMC characteristics. Grounding should take place
on both sides, over a wide area and near the connector.

Figure 64: Male RJ45 connector - Grounding the cable shield

Information:
When cabling POWERLINK networks with POWERLINK cables from B&R, no additional grounding
of the cable shield is required to ensure resistance to disturbances per EN 61800-3!

7. The cable shield for the motor line is connected to the housing of the ACOPOS P3 8EI servo drive using
the designated grounding clamp. The required strain relief is provided by a cable tie attached either to the
grounding clamp itself or alternatively to the holding bracket on the bottom front of the module:

ACOPOS P3 user's manual V1.10 225


Wiring • General information
Shielding and strain relief on the grounding clamp of the ACOPOS P3 Strain relief on the holding bracket of the ACOPOS P3 8EI servo drive
8EI servo drive

8. On the motor side, the cable shield of the motor line is connected to the motor housing via the motor connector
and connected to ground via the machine. The cable shield of the attachment cable for the external braking
resistor must be connected to the housing of the braking resistor.
The cable shield of the encoder cable must be connected on motor side to the motor housing via the encoder
connector and subsequently connected to ground potential via the machine.

For external encoders, the cable shield of the encoder cable must be connected on the encoder side to the
machine via the encoder connector and subsequently connected to ground potential.

For ACOPOS P3 8ECH hybrid motor cables, the encoder cable is connected to the motor housing via the
hybrid motor connector and subsequently to ground potential via the machine.

226 ACOPOS P3 user's manual V1.10


Wiring • General information

1.2 Using 8TB push-in terminal blocks

8TB push-in terminal blocks for connectors X1, X2 and X6 on ACOPOS P3 8EI servo drives have a click-and-
lock mechanism that provides reliable protection against unintentional disconnection. This is achieved by a locking
element on each side of the 8TB push-in terminal block housing.

Locking element

Locking element

Figure 65: 8TB locking elements (example)

Locking
Insert the 8TB push-in terminal blocks into the respective connector on the ACOPOS P3 8EI servo drive until you
hear an audible "click". The 8TB push-in terminal block is now locked in place.

Chapter 5
Wiring
Figure 66: Inserting 8TB push-in terminal blocks

Unlocking
Slide both of the locking elements on the 8TB push-in terminal block parallel to the direction of insertion as far as
possible. Pull out the 8TB push-in terminal block.

Figure 67: Unlocking and removing 8TB push-in terminal blocks

ACOPOS P3 user's manual V1.10 227


Wiring • General information

1.3 Using the mini I/O connector

Mini I/O connectors for connectors X41, X42 and X43 on ACOPOS P3 8EI servo drives have a locking mechanism
that provides reliable protection against unintentional disconnection. This is achieved by a locking element on the
front of the mini I/O connector housing.

Locking element

Mini I/O connectorr

Figure 68: Mini I/O connector

Locking
Mini I/O connectors automatically lock in place when inserted.

Unlocking
Slide the locking element in the direction of insertion as you pull out the mini I/O connector.

Figure 69: Unlocking the mini I/O connector

228 ACOPOS P3 user's manual V1.10


Safety technology • Standard safety technology ("hardwired safety technology")

Chapter 6 • Safety technology

1 Standard safety technology ("hardwired safety technology")


B&R ACOPOS P3 servo drives with standard safety technology implement safety function Safe Torque Off (STO)
per EN 61800-5-2. The cutoff corresponds to stop category 0 per EN 60204-1.
Safety functions SS1, SS2, SLS, SOS (EN 61800-5-2) and stop categories 1 and 2 (EN 60204-1) can also be
implemented through the use of additional components (time relays, speed monitors, etc.). Unexpected restarts
(EN 1037) can also be prevented in the same way (see "Wiring the enable inputs per safety category 3 / SIL 2 /
PL d and functionality (STO, SS1, SS2, SLS, SOS)" on page 236).

Caution!
Safety function STO does not protect against faults that occur in non safety-related functions of B&R
ACOPOS P3 servo drives with standard safety technology!

Danger!
Particularly in the area of safety technology, the specifications listed in the latest version of this user's
manual on the B&R website (www.br-automation.com) are always valid! The specifications in this ver-
sion of the document are not necessarily current. The user must verify the correctness of specifica-
tions before implementing safety functions!

1.1 General information

ACOPOS P3 8EI servo drives are equipped with integrated safe pulse disabling for safe stopping and to prevent
unexpected startup. This is designed to satisfy the following safety classifications depending on the external circuit:
17)

Criteria Safety characteristic


Maximum safety category per EN ISO 13849 Cat. 4
Maximum performance level per EN ISO 13849 PL e
Maximum safety integrity level per IEC 61800-5-2 SIL 3
Maximum safety integrity level per IEC 62061 SIL 3

Safety technology
Maximum safety integrity level per IEC 61508 SIL 3

Chapter 6
PFH (probability of dangerous failure per hour) <4 * 10-10
PFD (probability of dangerous failure on demand) depending on the proof test
interval (PTI)
For a PTI of 20 years <5 * 10-6
PTI (proof test interval) 1) Max. 20 years
SFF (safe failure fraction) 99.9%
DC (diagnostic coverage) 99%
MTTFd (mean time to dangerous failure) 10,000 years
Maximum switching delay See technical data for the ACOPOS P3 8EI servo drive.

Table 220: Safety classifications, criteria and characteristics for safe pulse disabling
1) Corresponds to the mission time of the 8EI servo drive.

The following table provides an overview of the individual safety functions that can be implemented:
Name according to standard Short description
EN 61800-5-2 EN 60204-1
STO (Safe Torque Off) Stop category 0 Cuts off the power supply
SS1 (Safe Stop 1) Stop category 1 Initiates active braking and activates function STO after a defined amount of time has passed
SS2 (Safe Stop 2) Stop category 2 Initiates active braking and activates function SOS after a defined amount of time has passed
SLS (Safely Limited Speed) --- Protection against exceeding a defined speed limit
SOS (Safe Operating Stop) --- Protection against impermissible position deviation

Table 221: Overview of safety functions according to standards

Safe pulse disabling interrupts the supply of power to the motor by disabling the pulses to the IGBTs over two
channels. A rotating field can therefore no longer be created in synchronous and induction motors controlled by
the ACOPOS P3 8EI servo drives.
The terminology of EN 61800-5-2 (STO, SS1, SS2, SLS, SOS) will be used in the following.
17) For detailed information about the listed standards and safety functions, see chapter "Standards and certifications".

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Safety technology • Standard safety technology ("hardwired safety technology")

Danger!
If the safety functions integrated in the drive system are used in an application, then they must be fully
validated before the drive system is switched on for the first time. This could lead to death, severe
injury or damage to property.

Information:
If module-internal hardware errors occur, safety function STO switches to the safe state and interrupts
the supply of power to the drive (failsafe principle). If a hardware defect occurs, then the entire module
must be replaced.

1.2 Principle - Implementing the safety function

Safe pulse disabling is achieved by interrupting the pulse pattern to the IGBT drivers in the ACOPOS P3 8EI servo
drives. Terminals X7 / Enable1 and X7 / COM (1) as well as X7 / Enable2 and X7 / COM (2) are used to control
2 internal DC-to-DC converters. The two DC-to-DC converters generate a supply voltage for an additional driver
stage so that the pulse pattern can be transferred to the IGBT drivers.
X1
DC+
DC-

X7 Pulse pattern power supply


1
Enable 1
2
COM (1)

X51
CONTROL UNIT

U
V
W
PE

IGBT output stage

X7
IGBT driver
3
Enable 2
4
COM (2)
Pulse pattern power supply

Figure 70: Block diagram for safe pulse disabling


If control for 1 of the 2 DC-to-DC converters is interrupted, then the corresponding pulse patterns are also no longer
transferred to the IGBT drivers. It is then no longer possible to transfer the pulse pattern needed to generate the
rotating field to the IGBT output stage. This cuts off the supply of power to the motor.

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Safety technology • Standard safety technology ("hardwired safety technology")

1.2.1 Additional function

The control unit checks whether the output voltage of the 2 DC-to-DC converters exists. If no voltage is present
on the output of 1 of the 2 DC-to-DC converters, then the control unit additionally prevents the generation of the
pulse pattern.

Danger!
After activating safe pulse disabling via terminals X7 / Enable 1 and X7 / COM (1) or X7 / Enable 2 and
X7 / COM (2), the motor is de-energized and therefore not generating torque. If the motor was moving
before safe pulse disabling is activated, it is only stopped by a safe operational brake (if available) or
by the friction of the complete system. The motor is therefore not able to hold hanging loads. Safe
holding brakes must be used for this purpose.

Danger!
The switch-off time of the enable inputs must be taken into account since it has a substantial effect
on the response time of the safety functions and therefore the remaining distances and times to be
considered! In order to calculate the total safety response time, the user must validate the rundown
time of the complete system!
The switch-off time for the enable inputs is listed in the technical data for the respective ACOPOS P3
8EI servo drive.

Danger!
Activating safe pulse disabling via terminals X7 / Enable 1 and X7 / COM (1) or X7 / Enable 2 and X7 /
COM (3) does not disconnect the drive from the power system and therefore does not provide sufficient
protection against electrical shock!

Danger!
Depending on the application, it is possible for the drive to restart after safe pulse disabling is deac-
tivated.

Danger!
The C standards relevant to applications must be observed!

Information:

Safety technology
Chapter 6
It is important to note that multiple errors in the IGBT bridge can cause a brief forward movement.
The maximum angle of rotation φ of the motor shaft during this forward movement depends on the
motor being used. For permanent magnet synchronous motors, φ = 360°/2p (for B&R standard motors,
p=3 so the angle is 60°). For three-phase induction motors, there is a relatively small angle of rotation
between 5° and 15°.
This short forward movement can be excluded as a fault per EN ISO 13849-1, among other things due
to the improbability that this would occur and due to general technical experience.

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Safety technology • Standard safety technology ("hardwired safety technology")

1.3 Wiring the enable inputs to the required safety category / SIL / PL

This section uses the example of safety function STO to illustrate the different circuit variations of the enable inputs
on ACOPOS P3 8EI servo drives to achieve the required safety category / SIL / PL.

Danger!
Any faults (e.g. cross faults) that are not detected can lead to the loss of safety functionality.
Appropriate measures must be taken to justify the exclusion of faults. For instance, faults caused by
a short circuit between any two wires can be excluded per EN ISO 13849-2, appendix D.5, if one of the
following conditions is met:
• The wires are permanently installed and protected against external damage (e.g. using a cable
duct or armored conduit).
• The wires are installed in different plastic-sheathed cables or within an area for electrical equip-
ment18).
• The wires are each individually protected by a ground connection.
For more fault exclusions, see EN ISO 13849-2, appendix D.5.

Danger!
To achieve safety category 4 / SIL 3 / PL e, it must be ensured that an accumulation of faults does
not lead to the loss of safety functionality. Consideration can be stopped after the third fault if the
likelihood that more faults will occur can be considered low.
To achieve safety category 3 / SIL 2 / PL d, it must be ensured that a single fault does not lead to the
loss of safety functionality.

1.3.1 STO, category 4 / SIL 3 / PL e (variant A)

An enable input on the ACOPOS P3 8EI servo drive is supplied with +24 V via a switching contact of a safe
emergency stop switching device. The COM of the second enable input on the ACOPOS P3 8EI servo drive
is supplied with 0 V via an additional switching contact of a safe emergency stop switching device. Activating
emergency stop switch S1 opens both switching contacts on the emergency stop switching device, cutting off the
enable input as well as the COM of the second enable input.

F1
+24 V

+24 V S1 0V
STO
A1 13 23

K1

- 14 24
0V
+24 V

4 3 2 1
Enable 1
COM (2)
Enable 2
COM (1)

X7

Figure 71: STO, category 4 / SIL 3 / PL e (variant A)


This circuit covers a majority of the wiring and insulation faults for the supply lines to the emergency stop switching
device and to the enable inputs.

18) Prerequisite: Both the wires and the area for electrical equipment must meet the respective requirements (see IEC 60204-1).

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Safety technology • Standard safety technology ("hardwired safety technology")

The following fault events can occur in the external wiring:19)


Fault event Error description Effects Safety functionality maintained per
category 4 / SIL 3 / PL e?
1 Interruption of the supply line to connection 13 Power cut off to motor Yes
2 Interruption of the supply line to connection 23 Power cut off to motor Yes
3 Short circuit between connection 13 and 23 F1 fuse triggered immediately Yes
4 Short circuit between connection 13 and 0 V F1 fuse triggered immediately Yes
5 Short circuit between connection 23 and +24 V F1 fuse triggered immediately Yes
6 Short circuit between connection 13 and 24 F1 fuse triggered when safety function request- Yes
ed
7 Short circuit between connection 23 and 14 F1 fuse triggered when safety function request- Yes
ed
8 Short circuit between connection 13 and 14 Error not detected No, safety function falls back to cat-
egory 3 / SIL 2 / PL d
9 Short circuit between connection 23 and 24 Error not detected No, safety function falls back to cat-
egory 3 / SIL 2 / PL d
10 Interruption of the supply line to connection 14 Power cut off to motor Yes
11 Interruption of the supply line to connection 24 Power cut off to motor Yes
12 Short circuit between connection 14 and 0 V F1 fuse triggered when safety function request- Yes
ed
13 Short circuit between connection 24 and +24 V F1 fuse triggered when safety function request- Yes
ed
14 Short circuit between connection 14 and +24 V Error not detected No, safety function falls back to cat-
egory 3 / SIL 2 / PL d
15 Short circuit between connection 24 and +0 V Error not detected No, safety function falls back to cat-
egory 3 / SIL 2 / PL d
16 Short circuit between connection 14 and 24 F1 fuse triggered when safety function request- Yes
ed

Table 222: List of possible fault events

Danger!
A 2-pole category 4 / SIL 3 / PL e switching device with a positively driven normally closed contact
must be used for the shown S1 switch per EN 60947-5-1. A 2-pole category 4 / SIL 3 / PL e switching
device must be used for the shown K1 relay.
The information in the user documentation for the switching devices must be observed!
It must be possible to exclude the following fault events according to "List of possible fault events"
on page 233 by taking sufficient wiring measures (short circuit protected wiring):
• Fault event 8
• Fault event 9

Safety technology
• Fault event 14

Chapter 6
• Fault event 15

19) The numbers for the connections refer to "STO, category 4 / SIL 3 / PL e (variant A)" on page 232.

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Safety technology • Standard safety technology ("hardwired safety technology")

1.3.2 STO, category 4 / SIL 3 / PL e (variant B)

The 2 enable inputs on the ACOPOS P3 8EI servo drive are supplied via a safe digital output (Out1+, Out1-). If the
safety function is requested, then the safe digital output cuts off the 2 enable inputs.
e.g. X20SO2110

Requested
safety function

Figure 72: STO, category 4 / SIL 3 / PL e (variant B)


The consideration of fault events in the external wiring for fault exclusion purposes is not necessary since faults
are detected by the safe digital output.

Danger!
A safe category 4 / SIL 3 / PL e digital output module must be used for the shown DO1 safe digital output.
The information in the user documentation for the safe digital output module must be observed!

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Safety technology • Standard safety technology ("hardwired safety technology")

1.3.3 STO, category 3 / SIL 2 / PL d

Activating an emergency stop button cuts off one or both enable inputs on the ACOPOS P3 8EI servo drive from
the +24 V supply via a switch, thereby cutting off the motor's power supply.

4 3 2 1 4 3 2 1 4 3 2 1

Enable 1
COM (2)
Enable 2
COM (1)
Enable 1
COM (2)
Enable 2
COM (1)

Enable 1
COM (2)
Enable 2
COM (1)
X7 X7 X7

Figure 73: STO, category 3 / SIL 2 / PL d

Danger!
If only 1 of the 2 enable inputs is cut off from the +24 V supply via a switch, it must be possible to
exclude a short circuit between the X7 / Enable1 and X7 / Enable2 connections by taking sufficient
wiring measures in order to guarantee compliance with the safety category!

Danger!
A 1-pole category 3 / SIL 2 / PL d switching device with a positively driven normally closed contact
must be used for the shown S1 switch per EN 60947-5-1.
The information in the user documentation for the switching device must be observed!

Safety technology
Chapter 6

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Safety technology • Standard safety technology ("hardwired safety technology")

1.4 Wiring the enable inputs per safety category 3 / SIL 2 / PL d and functionality (STO, SS1,
SS2, SLS, SOS)

This section provides some possible suggestions for the external wiring of the enable inputs of ACOPOS P3 8EI
servo drives. They vary in their safety classification per EN 60204-1, ISO 13849 and EN 61800-5-2 as well as with
regard to the safety function (STO, SS1, SS2, SLS, SOS).

Information:
The following wiring suggestions do not include a line contactor since one is not necessary to comply
with the required safety category / SIL / PL.

1.4.1 STO, SLS, SOS - Safety category 4 / SIL 3 / PL e

F1
+24 V

+24 V S1 0V
STO
A1 13 23

Emergency stop K1

A2 14 24
0V

+24 V
A1 13 23

n> K2
S2 1)
SLS / SOS 0V
A2 14 24

0V +24 V

4 3 2 1 4 3 2 1

Enable 1

Trigger 1
Com (2)
Enable 2
Com (1)

Com (2)

Com (1)
Trigger 2
T X3A X3B
X7 X8

M U
3 V
W
PE
B+ X51
B-
T T+
T- ACOPOS P3
8EI

Figure 74: STO, SLS, SOS - Safety category 4 / SIL 3 / PL e


1) Limit speed of K2 according to the requirements of the application.

K2 including the encoder is part of the safety function.

Danger!
The shown brake as well as the brake control provided by the ACOPOS P3 8EI servo drive are not part
of the safety function!

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Safety technology • Standard safety technology ("hardwired safety technology")

Description:

STO
Activating emergency stop switch S1 de-energizes the switching contacts of emergency stop switching device K1.
This cuts off the 2 enable inputs of the ACOPOS P3 8EI servo drive. The supply of power to the motor is cut off
as a result.
This ensures that the supply of power to the motor is cut off immediately in every case.

Secure restart interlock


Opening and latching emergency stop switch S1 prevents unexpected startup.

SLS
Safety function SLS is activated by opening switch S2. The switching contacts of overspeed monitor K2 are opened
if the monitor's set speed limit is exceeded. This cuts off the 2 enable inputs of the ACOPOS P3 8EI servo drive.
The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case when the speed limit set
on overspeed monitor K2 is exceeded.

SOS
Safety function SOS is activated by opening switch S2. The switching contacts of standstill monitor K2 are opened
when the standstill monitor is activated. This cuts off the 2 enable inputs of the ACOPOS P3 8EI servo drive. The
supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case if standstill monitor K2 is
activated.

Information:
Safety function SLS or SOS can be implemented depending on the function of switching device K2
(overspeed monitor or standstill monitor)

Danger!
2-pole category 4 / SIL 3 / PL e switching devices with a positively driven normally closed contact must
be used for the shown S1 and S2 switches per EN 60947-5-1. 2-pole category 4 / SIL 3 / PL e switching

Safety technology
devices must be used for the shown K1 and K2 relays.

Chapter 6
The information in the user documentation for the switching devices must be observed!

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Safety technology • Standard safety technology ("hardwired safety technology")

1.4.2 SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant A)

Emergency stop

4 3 2 1 4 3 2 1

Enable 1

Trigger 1
Com (2)
Enable 2
Com (1)

Com (2)

Com (1)
Trigger 2
T X3A X3B
X7 X8

M U
3 V
W
PE
B+ X51
B-
T T+
T- ACOPOS P3
8EI

Figure 75: SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant A)

Danger!
The shown brake as well as the brake control provided by the ACOPOS P3 8EI servo drive are not part
of the safety function!

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Safety technology • Standard safety technology ("hardwired safety technology")

Description:

SS1
Activating emergency stop switch S1 triggers an active braking procedure via an undelayed switching contact of
emergency stop switching device K1 on input X8/Trigger2 of the ACOPOS P3 8EI servo drive. After a defined
amount of time, the delayed switching contacts of emergency stop switching device K1 are de-energized. This cuts
off the 2 enable inputs of the ACOPOS P3 8EI servo drive. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off in every case after a defined amount of time.

Secure restart interlock


Opening and latching emergency stop switch S1 prevents unexpected startup.

SLS
Opening switch S2 activates safety function SLS and triggers an active braking procedure on input X8/Trigger1
of the ACOPOS P3 8EI servo drive. After a defined amount of time, speed monitoring is activated on overspeed
monitor K2. If the configured speed limit is exceeded, then the two enable inputs of the ACOPOS P3 8EI servo
drive are cut off via the undelayed switching contacts of overspeed monitor K2. The supply of power to the motor
is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case when the speed limit set
on overspeed monitor K2 is exceeded.

SS2
Opening switch S2 activates safety function SS2 and triggers an active braking procedure on input X8/Trigger1
of the ACOPOS P3 8EI servo drive. After a defined amount of time, standstill monitoring is activated on standstill
monitor K2. If the configured tolerance limit is exceeded (standstill monitor K2 is activated), then the two enable
inputs of the ACOPOS P3 8EI servo drive are cut off via the undelayed switching contacts of standstill monitor K2.
The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case if standstill monitor K2 is
activated.

Information:
Safety function SLS or SS2 can be implemented depending on the function of switching device K2
(overspeed monitor or standstill monitor).

Safety technology
Chapter 6
Danger!
2-pole category 4 / SIL 3 / PL e switching devices with a positively driven normally closed contact must
be used for the shown S1 and S2 switches per EN 60947-5-1. 2-pole category 4 / SIL 3 / PL e switching
devices must be used for the shown K1 and K2 relays.
The information in the user documentation for the switching devices must be observed!

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Safety technology • Standard safety technology ("hardwired safety technology")

1.4.3 SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant B)

Emergency stop

1)

4 3 2 1 4 3 2 1

Enable 1

Trigger 1
Com (2)
Com (2)
Enable 2
Com (1)

Com (1)
Trigger 2
T X3A X3B
X7 X8

M U
3 V
W
PE
B+ X51
B-
T T+
T- ACOPOS P3
8EI

Figure 76: SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant B)


1) Information about the state of digital input "EmergencyStop" is also contained in the state of digital input "nLimit".

Danger!
The shown brake as well as the brake control provided by the ACOPOS P3 8EI servo drive are not part
of the safety function!

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Safety technology • Standard safety technology ("hardwired safety technology")

Description:

SS1
Activating emergency stop switch S1 triggers an active braking procedure over the POWERLINK network via an
undelayed switching contact of emergency stop switching device K1 on the digital input "EmergencyStop" on the
controller (see "Example code" on page 242). After a defined amount of time, the delayed switching contacts of
emergency stop switching device K1 are de-energized. This cuts off the 2 enable inputs of the ACOPOS P3 8EI
servo drive. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off in every case after a defined amount of time.

Secure restart interlock


Opening and latching emergency stop switch S1 prevents unexpected startup.

SLS
Opening switch S2 activates safety function SLS and triggers active braking ia the POWERLINK network on digital
input "nLimit" on the controller (see "Example code" on page 242). After a defined amount of time, speed moni-
toring is activated on overspeed monitor K2. If the configured speed limit is exceeded, then the two enable inputs
of the ACOPOS P3 8EI servo drive are cut off via the undelayed switching contacts of overspeed monitor K2. The
supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case when the speed limit set
on overspeed monitor K2 is exceeded.

SS2
Opening switch S2 activates safety function SS2 and triggers an active braking procedure via the POWERLINK
network on digital input "nLimit" on the controller (see "Example code" on page 242). After a defined amount
of time, standstill monitoring is activated on standstill monitor K2. If the configured tolerance limit is exceeded
(standstill monitor K2 is activated), then the two enable inputs of the ACOPOS P3 8EI servo drive are cut off via
the undelayed switching contacts of standstill monitor K2. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case if standstill monitor K2 is
activated.

Information:
Safety function SLS or SS2 can be implemented depending on the function of switching device K2

Safety technology
(overspeed monitor or standstill monitor).

Chapter 6
Danger!
2-pole category 4 / SIL 3 / PL e switching devices with a positively driven normally closed contact must
be used for the shown S1 and S2 switches per EN 60947-5-1. 2-pole category 4 / SIL 3 / PL e switching
devices must be used for the shown K1 and K2 relays.
The information in the user documentation for the switching devices must be observed!

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Safety technology • Standard safety technology ("hardwired safety technology")

Example code
Issuing the stop command via POWERLINK:
if ( ! statStopActive )
{
/* Move stop not active: check move stop inputs */
if ( DI_EmergencyStop == INPUT_LEVEL_LOW )
{
/* Move stop with emergency stop deceleration */
MC_Stop_0.Deceleration = E_STOP_DECELERATION;
MC_Stop_0.Execute = 1;
statStopActive = 1;
}
else if ( cmdStopAxis1 )
{
/* Move stop with application deceleration */
MC_Stop_0.Deceleration = APPLICATION_DECELERATION;
MC_Stop_0.Execute = 1;
statStopActive = 1;
}
}
else
{
/* Move stop is active, wait until it is finished */
if ( DI_EmergencyStop == INPUT_LEVEL_HIGH &&
cmdStopAxis1 == 0 &&
MC_Stop_0.Done == 1 )
{
/* Move stop complete */
MC_Stop_0.Execute = 0;
statStopActive = 0;
}
}
...
MC_Stop_0.Axis = AxisRef1;
MC_Stop( &MC_Stop_0 );
...

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1.4.4 STO, SLS, SOS - Safety category 3 / SIL 2 / PL d

+24 V

Emergency stop
S1
STO

1) S2
S3 n>
SLS / SOS

0V
4 3 2 1 4 3 2 1

Enable 1

Trigger 1
Com (2)
Enable 2
Com (1)

Com (2)

Com (1)
Trigger 2
T X3A X3B
X7 X8

M U
3 V
W
PE
B+ X51
B-
T T+
T-
ACOPOS P3
8EI

Figure 77: STO, SLS, SOS - Safety category 3 / SIL 2 / PL d


1) Limit speed of S3 according to the requirements of the application.
S3 including the encoder is part of the safety function.
Implementation of S3 including the encoder must therefore meet Category 3 / SIL 2 / PL d.

Danger!
The brake shown in this image as well as the brake control provided by the ACOPOS P3 8EI servo drive
are not part of the safety function!

Safety technology
Chapter 6
Description:

STO
Activating the S1 emergency stop switch cuts off the 2 enable inputs of the ACOPOS P3 8EI servo drive. The
supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case.

Secure restart interlock


Opening and latching emergency stop switch S1 prevents unexpected startup.

SLS
Safety function SLS is activated by opening switch S2. The switching contact of overspeed monitor S3 is opened
if the monitor's configured speed limit is exceeded. This cuts off the 2 enable inputs of the ACOPOS P3 8EI servo
drive. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case when the speed limit set
on overspeed monitor S3 is exceeded.

SOS
Safety function SOS is activated by opening switch S2. If standstill monitor S3 is activated, then the switching
contact of the standstill monitor is opened. This cuts off the 2 enable inputs of the ACOPOS P3 8EI servo drive.
The supply of power to the motor is cut off as a result.

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Safety technology • Standard safety technology ("hardwired safety technology")

This ensures that the supply of power to the motor is cut off immediately in every case if standstill monitor S3 is
activated.

Information:
Safety function SLS or SOS can be implemented depending on the function of switching device S3
(overspeed monitor or standstill monitor)

Danger!
1-pole category 3 / SIL 2 / PL d switching devices with a positively driven normally closed contact must
be used for the shown S1 and S2 switches per EN 60947-5-1. A 1-pole category 3 / SIL 2 / PL d switching
device must be used for the shown S3 switching device.
The information in the user documentation for the switching device must be observed!

1.4.5 SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant A)


+24 V

S1
Emergency stop
SS1
K1

0V

S2
SLS / SS2

1)
S3
n>

0V

1 2 3 4 1 2 3 4

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
T X3A X3B
X7 X8

M U
3 V
W
PE
B+ X51
B-
T T+
T- ACOPOS P3
8EI

Figure 78: SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant A)


1) Limit speed of S3 according to the requirements of the application. S3 including the encoder is part of the safety function.
Implementation of S3 including the encoder must therefore meet Category 3 / SIL 2 / PL d.

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Danger!
The brake shown in this image as well as the brake control provided by the ACOPOS P3 8EI servo drive
are not part of the safety function!

Information:
For this circuit, the X8 / Trigger 2 input of the ACOPOS P3 8EI servo drive must be configured as a
quickstop input.

Description:

SS1
Activating emergency stop switch S1 triggers an active braking procedure via input X8 / Quickstop/Trigger 2 of
the ACOPOS P3 8EI servo drive.
After a defined amount of time, auxiliary dropout delay relay K1 is de-energized. This cuts off the 2 enable inputs
of the ACOPOS P3 8EI servo drive. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off in every case after a defined amount of time.

Secure restart interlock


Opening and latching emergency stop switch S1 prevents unexpected startup.

SLS
Opening switch S2 activates safety function SLS and triggers an active braking procedure via input X8/Trigger1
of the ACOPOS P3 8EI servo drive. After a defined amount of time, speed monitoring is activated on overspeed
monitor S3. If the configured speed limit is exceeded, then the 2 enable inputs of the ACOPOS P3 8EI servo drive
are cut off via the switching contact of overspeed monitor S3. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case when the speed limit set
on overspeed monitor S3 is exceeded.

SS2
Opening switch S2 activates safety function SS2 and triggers an active braking procedure via input X8/Trigger1
of the ACOPOS P3 8EI servo drive. After a defined amount of time, standstill monitoring is activated on standstill

Safety technology
monitor S3. If the configured tolerance limit is exceeded (standstill monitor S3 is activated), then the two enable

Chapter 6
inputs of the ACOPOS P3 8EI servo drive are cut off via the switching contact of standstill monitor S3. The supply
of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case if standstill monitor S3 is
activated.

Information:
Safety function SLS or SS2 can be implemented depending on the function of switching device S3
(overspeed monitor or standstill monitor).

Danger!
1-pole category 3 / SIL 2 / PL d switching devices with a positively driven normally closed contact must
be used for the shown S1 and S2 switches per EN 60947-5-1. 1-pole category 3 / SIL 2 / PL d switching
devices must be used for the shown K2 relay and switching device S3.
The information in the user documentation for the switching devices must be observed!

ACOPOS P3 user's manual V1.10 245


Safety technology • Standard safety technology ("hardwired safety technology")

1.4.6 SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant B)


+24 V

S1
SS1
Emergency K1
Stop 0V

S2
SLS / SS2

1)
S3
n>

Emergency stop

2)
nLimit
0V

1 2 3 4 1 2 3 4

Trigger 1
Enable 1

Trigger 2
Com (1)
Enable 2
Com (2)

Com (1)

Com (2)
T X3A X3B
X7 X8

M U
3 V
W
PE
B+ X51
B-
T T+ ACOPOS P3
T- 8EI

Figure 79: SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant B)


1) Dropout delay of K1 and limit speed of S3 according to the requirements of the application.
Auxiliary dropout delay relay K1 and S3 including encoder are part of the safety function. The implementation of K1 and S3 including encoder must therefore
meet the requirements of category 3 / SIL 2 / PL d.
2) Information about the status of the "EmergencyStop" digital input is also contained in the status of the "nLimit" digital input.

Danger!
The brake shown in this image as well as the brake control provided by the ACOPOS P3 8EI servo drive
are not part of the safety function!

246 ACOPOS P3 user's manual V1.10


Safety technology • Standard safety technology ("hardwired safety technology")

Description:

SS1
Activating emergency stop switch S1 triggers an active braking procedure via digital input "EmergencyStop" on the
controller (see "Example code" on page 248).
After a defined amount of time, auxiliary dropout delay relay K1 is de-energized. This cuts off the 2 enable inputs
of the ACOPOS P3 8EI servo drive. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off in every case after a defined amount of time.

Secure restart interlock


Opening and latching emergency stop switch S1 prevents unexpected startup.

SLS
Opening switch S2 activates safety function SLS and triggers an active braking procedure via digital input "nLimit"
on the controller (see "Example code" on page 248). After a defined amount of time, speed monitoring is activated
on overspeed monitor S3. If the configured speed limit is exceeded, then the 2 enable inputs of the ACOPOS P3
8EI servo drive are cut off via the switching contact of overspeed monitor S3. The supply of power to the motor
is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case when the speed limit set
on overspeed monitor S3 is exceeded.

SS2
Opening switch S2 activates safety function SS2 and triggers an active braking procedure via digital input "nLimit"
on the controller (see "Example code" on page 248). After a defined amount of time, standstill monitoring is
activated on standstill monitor S3. If the configured tolerance limit is exceeded (standstill monitor S3 is activated),
then the two enable inputs of the ACOPOS P3 8EI servo drive are cut off via the switching contact of standstill
monitor S3. The supply of power to the motor is cut off as a result.
This ensures that the supply of power to the motor is cut off immediately in every case if standstill monitor S3 is
activated.

Information:
Safety function SLS or SS2 can be implemented depending on the function of switching device S3

Safety technology
(overspeed monitor or standstill monitor).

Chapter 6
Danger!
2-pole or 1-pole category 3 / SIL 2 / PL d switching devices with a positively driven normally closed
contact must be used for the shown S1 and S2 switches per EN 60947-5-1. 1-pole category 3 / SIL 2 /
PL d switching devices must be used for the shown K1 relay and switching device S3.
The information in the user documentation for the switching devices must be observed!

ACOPOS P3 user's manual V1.10 247


Safety technology • Standard safety technology ("hardwired safety technology")

Example code
Issuing the stop command via POWERLINK:
if ( ! statStopActive )
{
/* Move stop not active: check move stop inputs */
if ( DI_EmergencyStop == INPUT_LEVEL_LOW )
{
/* Move stop with emergency stop deceleration */
MC_Stop_0.Deceleration = E_STOP_DECELERATION;
MC_Stop_0.Execute = 1;
statStopActive = 1;
}
else if ( cmdStopAxis1 )
{
/* Move stop with application deceleration */
MC_Stop_0.Deceleration = APPLICATION_DECELERATION;
MC_Stop_0.Execute = 1;
statStopActive = 1;
}
}
else
{
/* Move stop is active, wait until it is finished */
if ( DI_EmergencyStop == INPUT_LEVEL_HIGH &&
cmdStopAxis1 == 0 &&
MC_Stop_0.Done == 1 )
{
/* Move stop complete */
MC_Stop_0.Execute = 0;
statStopActive = 0;
}
}
...
MC_Stop_0.Axis = AxisRef1;
MC_Stop( &MC_Stop_0 );
...

248 ACOPOS P3 user's manual V1.10


Standards and certifications • Applicable standards

Chapter 7 • Standards and certifications

1 Applicable European directives


• EMC Directive 2014/30/EU
• Low Voltage Directive 2014/35/EU
• Machinery Directive 2006/42/EC20)

2 Applicable standards
Standard Description
EN 61800-2:1998 Adjustable speed electrical power drive systems
• Part 2: General requirements; Rating specifications for low voltage adjustable frequency AC power drive systems
EN 61800-3:2004 Adjustable speed electrical power drive systems
+A1:2012 • Part 3: EMC requirements and specific test methods
EN 61800-5-1:2007 Adjustable speed electrical power drive systems
• Part 5-1: Safety requirements - Electrical, thermal and energy
EN 61800-5-2:2007 Adjustable speed electrical power drive systems
• Part 5-2: Safety requirements - Functional
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines
+AC:2010 • Part 1: General requirements
EN 61508:2010 Functional safety of electrical / electronic / programmable electronic safety-related systems
EN 1037:1995 Safety of machinery - Prevention of unexpected startup
+A1:2008
EN 13849-1:2016 Safety of machinery - Safety-related parts of control systems
• Part 1: General principles for design
EN 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control sys-
+Cor.:2010 tems
+A1:2013
+A2:2015
EN 50581:2012 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of haz-
ardous substances (RoHS)
UL 61800-5-1 Ed.1:2012 Power conversion equipment
CSA-C22.2 No. 274 Ed.1:2013 Adjustable speed drives

Table 223: Applicable standards

Standards and
certifications
Chapter 7

20) This machinery directive only applies to logic units for safety functions that are initially made available by B&R for sale or use.

ACOPOS P3 user's manual V1.10 249


Standards and certifications • Environmental limit values

3 Environmental limit values


3.1 Mechanical conditions per EN 61800-2

3.1.1 Operation

8EIxXx..., 8EI01xHxS...
IEC 60721-3-3, class 3M4
EN 61800-2
Vibration during operation
2 ≤ f < 9 Hz 3 mm amplitude
9 ≤ f < 200 Hz 10 m/s² acceleration
Shock during operation 100 m/s2

Table 224: Mechanical conditions during operation (8EIxXx..., 8EI01xHxS...)

8EI0xxHxD..., 8EI04xHxS...
IEC 60721-3-3, class 3M1
EN 61800-2
Vibration during operation
2 ≤ f < 9 Hz 0.3 mm amplitude
9 ≤ f < 200 Hz 1 m/s2 acceleration
Shock during operation 40 m/s2

Table 225: Mechanical conditions during operation (8EI0xxHxD..., 8EI04xHxS...)

3.1.2 Transport

IEC 60721-3-2, class 2M2


EN 61800-2
Vibration during transport 1) 2)
2 ≤ f < 9 Hz 3.5 mm amplitude
9 ≤ f < 200 Hz 10 m/s² acceleration
200 ≤ f < 500 Hz 15 m/s² acceleration
Drop height in free fall 1)
Weight <10 kg 0.8 m 3)

Table 226: Mechanical conditions during transport


1) Only valid for components in original packaging.
2) The values in table "Mechanical conditions during operation (8EIxXx..., 8EI01xHxS...) " on page 250 apply to components that are not in their original
packaging.
3) Fall height per EN ISO 4180

3.2 Climate conditions per EN 61800-2

3.2.1 Operation

IEC 60721-3-3, class 3K3


EN 61800-2
Ambient temperature during operation 5 to 55°C
Relative humidity during operation 5 - 85%, non-condensing

Table 227: Climate conditions during operation

3.2.2 Storage

IEC 60721-3-1, class 1K4


EN 61800-2
Storage temperature -25 to +55°C

Table 228: Climate conditions during storage (temperature)


IEC 60721-3-1, class 1K3
EN 61800-2
Relative humidity during storage 5 to 95%, non-condensing

Table 229: Climate conditions during storage (relative humidity)

250 ACOPOS P3 user's manual V1.10


Standards and certifications • Requirements for immunity to disturbances (EMC)

3.2.3 Transport

IEC 60721-3-2, class 2K3


EN 61800-2
Transport temperature -25 to +70°C
Relative humidity during transport Max. 95% at +40°C

Table 230: Climate conditions during transport

4 Requirements for immunity to disturbances (EMC)


• EN 61800-3 requirements apply.
• For all modules that have certified safety functions, stricter requirements apply for section 4.3 "High-fre-
quency disturbances per EN 61800-3" per IEC 61800-5-2.

4.1 Evaluation criteria (performance criteria)


Performance criteria (PC) Description
A The test object is not interfered with during testing.
B The test object is only interfered with temporarily during testing.
C The system does not reboot itself automatically (reset required).
FS Functional safety - Behavior of test object per EN 61800-5-2, item 6.2.5.3

Table 231: Evaluation criteria (performance criteria) for immunity to disturbances

4.2 Low-frequency disturbances per EN 61800-3

The following limit values are applicable for industrial environments (category C3).

Power mains harmonics and commutation notches / voltage distortions


IEC 61000-2-4, class 3
EN 61800-3 Performance criteria
Harmonics THD = 12% A

Table 232: Limit values for power mains harmonics


IEC 60146-1-1, class B
EN 61800-3 Performance criteria
Commutation notches Depth = 40%, A
Total area = 250% in % degrees

Table 233: Limit values for commutation notches / voltage distortions

Voltage deviations, voltage dips and short-term interruptions


IEC 61000-2-4, class 2
EN 61800-3 Performance criteria
Voltage deviations (>60 s) ±10% A

Table 234: Limit values for voltage deviations


IEC 61000-4-34, class 3 Standards and
certifications
Chapter 7

EN 61800-3 Performance criteria


Remaining volt- Periods
age
Voltage dips 0% 1 C
40% 10/12 1)
70% 25/30 1)
80% 250/300 1)
Short-term interruptions 0% 250/300 1)

Table 235: Limit values for voltage dips and short-term interruptions
1) "x/y periods" means "x periods for 50 Hz test" and "y periods for 60 Hz test".

Voltage unbalance and frequency changes


IEC 61000-2-4, class 3
EN 61800-3 Performance criteria
Voltage unbalance 3% of negative component A

Table 236: Limit values for voltage unbalance

ACOPOS P3 user's manual V1.10 251


Standards and certifications • Requirements for immunity to disturbances (EMC)

Frequency changes
IEC 61000-2-4
EN 61800-3 Performance criteria
Frequency changes ±2% A
(±4% if the power supply is isolated
from public power supply networks)
Speed of frequency change 1%/s
(2%/s if the power supply is isolated
from public power supply networks)

Table 237: Limit values for frequency changes

4.3 High-frequency disturbances per EN 61800-3

These immunity tests are applicable for industrial environments (category C3).

Electrostatic discharge
Tests performed per EN 61000-4-2
EN 61800-3 Increased immunity to interference
Requirement PC Requirement 1) PC
Contact discharge to powder-coated and bare metal housing 4 kV B 6 kV FS
parts
Discharge through the air to plastic housing parts 8 kV 15 kV

Table 238: Limit values for electrostatic discharge


1) The total number of discharges depends on the required safety integrity level (SIL) and can be taken from IFA (formerly BGIA) publication "EMC and functional
safety for power drive systems" from 2/2012.

Electromagnetic fields
Tests performed per EN 61000-4-3
EN 61800-3 Increased immunity to interference
Requirement PC Requirement PC
Housing 80 MHz to 1000 MHz A 80 MHz to 1000 MHz FS
10 V/m 20 V/m
80% amplitude modulation (1 kHz) 80% amplitude modulation (1 kHz)
1.4 GHz to 2.0 GHz 1.4 GHz to 2.0 GHz
3 V/m 10 V/m
80% amplitude modulation (1 kHz) 80% amplitude modulation (1 kHz)
2.0 GHz to 2.7 GHz 2.0 GHz to 2.7 GHz
1 V/m 3 V/m
80% amplitude modulation (1 kHz) 80% amplitude modulation (1 kHz)

Table 239: Limit values for electromagnetic fields

Burst
Tests performed per EN 61000-4-4
EN 61800-3 Increased immunity to interference
Requirement PC Requirement 1) PC
Power supply connections 2 kV, 1 min, direct coupling B 4 kV, direct coupling FS
Connections for process measurement, open-loop and closed- 2 kV, 1 min 4 kV
loop process control
Signal interfaces 1 kV, 1 min 2 kV

Table 240: Limit values for burst


1) The duration of exposure depends on the required safety integrity level (SIL) and can be taken from IFA (formerly BGIA) publication "EMC and functional
safety for power drive systems" from 2/2012.

Surge
Tests performed per EN 61000-4-5
EN 61800-3 Increased immunity to interference
Requirement PC Requirement 1) PC
Power supply connections 1 kV, DM, symmetrical B 2 kV, DM, symmetrical FS
2 kV, CM, asymmetrical 4 kV, CM, asymmetrical
Connections for process measurement, open-loop and closed- 1 kV, CM, asymmetrical 2 kV, CM, asymmetrical
loop process control
Signal interfaces --- 0.5 kV, CM, asymmetrical

Table 241: Limit values for surge


1) The number of pulses depends on the required safety integrity level (SIL) and can be taken from IFA (formerly BGIA) publication "EMC and functional safety
for power drive systems" from 2/2012.

252 ACOPOS P3 user's manual V1.10


Standards and certifications • Additional environmental limit values per EN 61800-2

High-frequency conducted disturbances


Tests performed per EN 61000-4-6
EN 61800-3 Increased immunity to interference
Requirement PC Requirement PC
Power supply connections 0.15 MHz to 80 MHz A 0.15 MHz to 80 MHz FS
Connections for process measurement, open-loop and closed- 10 V 20 V
loop process control 80% amplitude modulation (1 kHz) 80% amplitude modulation (1 kHz)
Signal interfaces

Table 242: Limit values for high-frequency conducted disturbances

5 Requirements for emissions (EMC)


5.1 High-frequency emissions per EN 61800-3

These emission tests are applicable for industrial environments (category C3). 21)

5.1.1 Disturbance voltages on the power mains connection

Test procedure per EN 55011


Continuous current I Frequency band [MHz] Quasi-peak value [dB (µV)] Average value [dB (µV)]
0.15 ≤ f < 0.5 100 90
0.5 ≤ f < 5 86 76
I ≤ 100 A 5 ≤ f < 30 90 80
Decreases with the loga- Decreases with the loga-
rithm of the frequency to 70 rithm of the frequency to 60
0.15 ≤ f < 0.5 130 120
100 A < I 0.5 ≤ f < 5 125 115
5 ≤ f < 30 115 105

Table 243: Limit values for disturbance voltages on power mains connection

5.1.2 Radiated emissions

Test procedure per EN 55011


Frequency band [MHz] Limit values of the quasi-peak value [dB (µV/m)]
30 ≤ f ≤ 230 50 1)
230 < f < 1000 60 1)

Table 244: Limit values for radiated emissions


1) Test distance 10 m.

6 Additional environmental limit values per EN 61800-2

EN 61800-2
Pollution degree per EN 61800-5-1 2 (non-conductive pollution)
Overvoltage category per EN 61800-5-1 III
Protection per EN 60529 IP20
Reduction of the continuous current at installation elevations starting at 500 m 10% per 1,000 m
above sea level Standards and
certifications
Chapter 7

Maximum installation elevation 4,000 m 1)

Table 245: Additional environmental limit values


1) Requirements that go beyond this must be arranged with B&R.

21) Limit values from CISPR 11, Group 2, Class A (second environment).

ACOPOS P3 user's manual V1.10 253


Standards and certifications • Standards and definitions for safety technology

7 International certifications
B&R products and services comply with applicable standards. This includes international standards from organi-
zations such as ISO, IEC and CENELEC, as well as national standards from organizations such as UL, CSA, FCC,
VDE, ÖVE, etc. We are committed to ensuring the reliability of our products in industrial environments.
Certifications
Europe B&R products with this mark satisfy all harmonized EN standards for the applicable guidelines.

USA and Canada B&R products with this mark are tested and listed by Underwriters Laboratories and checked quarterly by a UL inspector.
This mark is valid for the USA and Canada and simplifies the certification of your machines and manufacturing systems in this economic
region.

E225616

Table 246: International certifications

8 Standards and definitions for safety technology


Stop functions per EN 60204-1 (Electrical equipment of machines, Part 1: General requirements)
There are three categories of stop functions:
Category Description
0 Stopping by immediate removal of power to the machine actuators (i.e. an uncontrolled stop).
1 A controlled stop with power left available to the machine actuators to allow for stopping. Power is only interrupted when standstill is achieved.
2 A controlled stop with power left available to the machine actuators.

Table 247: Overview of stop function categories

The necessary stop functions must be determined based on a risk assessment of the machine. Category 0 and
category 1 stop functions must be functional regardless of operating mode. A category 0 stop must have priority.
Stop functions must have priority over assigned start functions. Resetting the stop function is not permitted to
trigger a dangerous state.

Emergency stops per IEC 60204-1:2006 (Electrical equipment of machines, Part 1: General requirements)
In addition to the requirements for stop functions, the emergency stop function has the following requirements:
• It shall override all other functions and operations in all modes.
• Power to the machine actuators that can cause a hazardous situation shall be removed as quickly as
possible without creating other hazards.
• A reset is not permitted to initiate a restart.
Emergency stops must be category 0 or category 1 stop functions. The necessary stop function must be determined
based on a risk assessment of the machine.

Performance levels (PL) per EN ISO 13849-1 (Safety of machinery - Safety-related parts of control systems,
Part 1: General principles for design)
The safety-related parts of control systems must meet one or more of the requirements for five defined performance
levels. These performance levels define the required behavior of safety-related controller parts with regard to their
resistance to errors.

254 ACOPOS P3 user's manual V1.10


Standards and certifications • Standards and definitions for safety technology
Performance level Safety integrity Short description System behavior
(per EN ISO 13849-1) level - SIL (per IEC
61508-2)
a --- Safety-related components must be designed and built
in such away that they can meet the expected opera-
tional requirements (no specific safety measures are im-
Caution!
plemented). The occurrence of a fault can lead to the loss
of safety functionality.

b 1 Safety-related components must be designed and built


in such a way that only reliable components and safe-
ty principles are used (e.g. preventing short circuits by
Caution!
using sufficient distances, reducing the probability of er- The occurrence of a fault can lead to the loss
rors by using oversized components, defining the failure of safety functionality.
route, idle current principle, etc.).
c 1 Safety related parts shall be designed so that their safe-
ty functions shall be checked at suitable intervals by
the machine control system. (e.g. automatic or manual
Caution!
check during start-up) An error between checks can cause the loss
of safety functionality. The loss of safety func-
tionality will be detected during the check.

d 2 Safety-related parts shall be designed so that a single


fault does not lead to the loss of the safety function. Indi-
vidual errors should – if possible – be detected the next
Caution!
time (or before) the safety function is required. Safety functionality remains active when an
error occurs. Some but not all errors are de-
tected. A buildup of undetected errors can
cause safety functionality to fail.

e 3 Safety-related parts shall be designed so that a single


fault does not lead to the loss of the safety function. Indi-
vidual errors must be detected the next time (or before)
Information:
the safety function is required. If this type of detection Safety functionality remains active when an
is not possible, a buildup of errors is not permitted to error occurs. Errors are detected in time to
cause safety functionality to fail. prevent safety functionality from failing.

Table 248: Overview of performance levels (PL)

A suitable performance level must be selected separately for each drive system (or for each axis) based on a risk
assessment. This risk assessment is a part of the total risk assessment for the machine.
The following risk graph (per EN ISO 13849-1, appendix A) provides a simplified procedure for risk assessment:
PL r SIL
P1 L
a ---
F1
P2
S1
b
P1
F2
1
P2
1
c
P1
F1
P2
S2
d 2 Standards and
certifications
P1
Chapter 7

F2
P2
e 3
H

Figure 80: Risk diagram for determining the PLr for each safety function per EN ISO 13849-1, appendix A

Legend:
1 Starting point for assessing the impact on risk reduction
L Low contribution to risk reduction
H High contribution to risk reduction
PLr Required performance level
SIL Safety Integrity Level per IEC 61508-2

Risk parameters
S Severity of injury
S1 Slight (normally reversible injury)
S2 Serious (normally irreversible injury or death)

ACOPOS P3 user's manual V1.10 255


Standards and certifications • Standards and definitions for safety technology
F Frequency and/or duration of the exposure to the hazard
F1 Seldom to less often and/or exposure time is short.
F2 Frequent to continuous and/or exposure time is long.
P Possibility of avoiding hazard or limiting harm
P1 Possible under specific conditions
P2 Scarcely possible

The performance level to be used is determined by starting at the specified starting point and taking the risk
parameters S, F and P into consideration.

Restart interlock per EN 1037/04.96 (Safety of machinery - Prevention of unexpected startup)


Keeping a machine in a state of rest while personnel are working in the danger zone is one of the most important
requirements for safely operating machines.
Startup refers to the transition of a machine or its parts from a state of rest to a moving state. A startup is considered
unexpected if caused by one of the following:
• A startup command generated due to controller failure or external influences on the controller.
• A startup command generated due to incorrect operation of a startup control actuator or another part of
the machine.
• Restoration of the power supply after an interruption.
• External/Internal influences on parts of the machine.
To prevent unexpected startup of machines or parts of machines, power should be removed and dissipated. If this
is not practical (e.g. frequent brief interventions in danger zones), other measures must be taken:
• Measures to prevent randomly generated startup commands.
• Measures to prevent randomly generated startup commands from causing unexpected startup.
• Measures to automatically stop the dangerous part of the machine before a dangerous situation can be
caused by unexpected startup.

256 ACOPOS P3 user's manual V1.10


Appendix A • ACOPOS P3 8EI servo drive

Appendix A • Accessories included in delivery

1 ACOPOS P3 8EI servo drive


Quan- Position j - ACOPOS P3 model number Number of axes
Figure Name Model number
tity 0 1 2 3 4 5 6 7 A B C D S D T
1 Front cover 8EXA100.0010-00 X X X X X X X
Single-width, height 1, B&R 1X6
orange 2X2
4X5
8X8

1 Front cover 8EXA200.0010-00 X X X X X X X X X


Single-width, height 2, B&R 013 2X2 2X2
orange 017 4X5 4X5
8X8 8X8

1 Front cover 8EXA300.0010-00 X X X X X X X X


Double-width, height 2, 024 017
B&R orange 034 022
044

1 1-row terminal 8TB2104.2210-00 X X X X X X X


5.08 mm, 4-pin, push-in
connection, standard

1 1-row terminal 8TB2104.2210-50 X X X X X X X


5.08 mm, 4-pin, push-in
connection, safety

1 1-row terminal 8TB3102.222C-20 X X X X X X X


7.62 mm, 2-pin, push-in
connection, standard with
interlock
Appendix A
Appendix A

1 1-row terminal 8TB3106.222B-20 X X X X X X X


7.62 mm, 6-pin, push-in 1X6H 2X2H 2X2H
connection, standard with 2X2H 4X5H 4X5H
interlock 4X5H 8X8H 8X8H
8X8H
013
017
1 1-row terminal 8TB3106.223C-20 X X X X X X X
7.62 mm, 6-pin, push-in 1X6M 2X2M 2X2M
connection, standard with 2X2M 4X5M 4X5M
interlock 4X5M 8X8M 8X8M
8X8M

Table 249: ACOPOS P3 8EI servo drive - Content of delivery

ACOPOS P3 user's manual V1.10 257


Appendix A • ACOPOS P3 8EI servo drive

Quan- Position j - ACOPOS P3 model number Number of axes


Figure Name Model number
tity 0 1 2 3 4 5 6 7 A B C D S D T
1 1-row terminal 8TB4104.222L-10 X X X X X X
10.16 mm, 4-pin, push-in 024 017
connection, standard 034 022
044

1 1-row terminal 8TB3103.222A-20 X X X X X X X


7.62 mm, 3-pin, push-in 1X6 2X2 2X2
connection, standard with 2X2 4X5 4X5
interlock 4X5 8X8 8X8
8X8
013
017
1 1-row terminal 8TB4103.222A-10 X X X X X X
10.16 mm, 3-pin, push-in 024 017
connection, standard 034 022
044

1 2-row terminal 8TB2204.2210-50 X X X X X X X


5.08 mm, 4-pin, push-in
connection, safety

1 2-row terminal 8TB3202.222C-40 X X X X X X X


7.62 mm, 2-pin, push-in
connection, standard with
interlock

1 2-row terminal 8TB3206.222B-40 X X X X X X X


7.62 mm, 6-pin, push-in 1X6H 2X2H 2X2H
connection, standard with 2X2H 4X5H 4X5H
interlock 4X5H 8X8H 8X8H
8X8H
013
017
1 2-row terminal 8TB3206.223C-40 X X X X X X X
7.62 mm, 6-pin, push-in 1X6M 2X2M 2X2M
connection, standard with 2X2M 4X5M 4X5M
interlock 4X5M 8X8M 8X8M
8X8M

1 2-row terminal 8TB4204.202L-10 X X X X X X


10.16 mm, 4-pin, screw 024 017
connection, standard 034 022
044

X1) Hybrid connector 8TB3308.222A-00 X X X X X X X X X X X X 1 2 3


7.62 mm, 4+4-pin, push-in 1X6 2X2 2X2
connection, standard 2X2 4X5 4X5
4X5 8X8 8X8
8X8 017
013 022
017
1 1-row terminal 8TB4104.224G-10 X X X X 1
10.16 mm, 4-pin, push-in 024
connection, standard 034
044

1 1-row terminal 8TB2104.223L-00 X X X X X X


5.08 mm, 4-pin, push-in 024 017
connection, standard 034 022
044

1 1-row terminal 8TB4104.227F-10 X X X X X X


10.16 mm, 4-pin, push-in 024 017
connection, standard 034 022
044

Table 249: ACOPOS P3 8EI servo drive - Content of delivery


258 ACOPOS P3 user's manual V1.10
Appendix A • ACOPOS P3 8EI servo drive

Quan- Position j - ACOPOS P3 model number Number of axes


Figure Name Model number
tity 0 1 2 3 4 5 6 7 A B C D S D T
1 Safety guidelines MAACPSH-X X X X X X X X X X X X X X X X

1 Accessory set for ACOPOS --- X X X X X X X X X X X X X X X


P3 servo drives 1X6 2X2 2X2
Quan- Details 2X2 4X5 4X5
tity 4X5 8X8 8X8
2 Torx M5x16 4.8 8X8
tinned T25 013
017
1 Torx M4x8 8.8
tinned T20
1 Accessory set for --- X X X X X X X X X X X X X X
ACOPOS P3 servo drives, 024 017
double-width 034 022
Quan- Details 044
tity
4 Torx M5x16 4.8
tinned T25
1 Torx M5x8 8.8
tinned T25

Table 249: ACOPOS P3 8EI servo drive - Content of delivery


1) The number of connectors depends on the number of axes.

Example for ACOPOS P3 content of delivery


The following model number serves as an example:

8EI8X8HWT10.0 200-1
Number of axes
Position "j"
"2" is listed for position "j"; "T" is listed for position "Number of axes". According to table ACOPOS P3 8EI servo
drive - Content of delivery, the following is included in the accessories:
• 1x 8EXA200.0010-00
• 1x 8TB2104.2210-00
• 1x 8TB2104.2210-50
• 1x 8TB3102.222C-20
• 1x 8TB3106.222B-20
• 1x 8TB3106.223C-20
• 1x 8TB3103.222A-20
• 3x 8TB3308.222A-00
• 1x MAACPSH-X
• 1x accessory set (screws)
Appendix A
Appendix A

ACOPOS P3 user's manual V1.10 259


Appendix B

Appendix B • UL Markings

• Max. surrounding air temperature is 55°C.


• Use 75°C wires only at 55°C surrounding air temperature.
Use 60°C / 75°C wires only at 40°C surrounding air temperature.
• Use copper conductors only.
• Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical Amperes, 480 Volts
maximum, when protected by:

a) J Class fuses rated maximum as described in table below or


b) A circuit breaker having an interrupting rating not less than 5,000 A rms symmetrical Amperes, 480
Volts maximum, rated maximum as described in table below.
Drive output rating [A] Type of branch circuit protective device Maximum current rating [A]
1X6 Class CC, J fuse 45 A
2X2 Circuit breaker 32 A
4X5
8X8
013
017
017HWD Class CC, J fuse 80 A
022HWD

• ACOPOS P3 may be supplied via common DC bus from listed ACOPOSmulti devices when protected by
R/C (JFHR2) fuse 50 201 06, or 50 118 06, manufactured by Siba (installed in dc+ and dc-).
• Except for models 8EI022HWD, 8EI017HWD: ACOPOS P3 may be supplied via DC bus from listed
ACOPOS P3 devices when protected by J, CC Class fuses or circuit breaker (installed in AC mains).
• Motor overtemperature sensing is not provided by the drive.
• Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protec-
tion must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any
additional local codes.
• For use in Pollution Degree 2 Environment only, Overvoltage Category III
• Max. altitude:

– max. 4000 m when supplied from wye sources where the max. voltage to ground does not exceed
277 V
– max. 2000 m when supplied from delta sources where the max. voltage to ground exceeds 277 V

260 ACOPOS P3 user's manual V1.10


Figure index

Figure 1: Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC............................................. 70
Figure 2: Mains input voltage - 3x 200 to 480 VAC.............................................................................. 71
Figure 3: Mains input voltage - 3x 200 to 480 VAC.............................................................................. 72
Figure 4: Mains input voltage - 3x 200 to 480 VAC.............................................................................. 73
Figure 5: Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC............................................. 74
Figure 6: Mains input voltage - 3x 200 to 480 VAC.............................................................................. 75
Figure 7: Mains input voltage - 3x 200 to 480 VAC.............................................................................. 76
Figure 8: Mains input voltage - 1x 110 to 230 VAC / 3x 200 to 230 VAC............................................. 77

Figure index
Figure 9: Mains input voltage - 3x 200 to 480 VAC.............................................................................. 78
Figure 10: Mains connection 1x 110 - 230 VAC .................................................................................... 79
Figure 11: Mains connection 3x 200 - 230 VAC..................................................................................... 80
Figure 12: Mains connection 3x 200 - 480 VAC..................................................................................... 81
Figure 13: Mains connection 3x 200 - 480 VAC..................................................................................... 82
Figure 14: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Pinout overview.....89
Figure 15: 8B0F - Input/Output circuit diagram....................................................................................... 91
Figure 16: Display module 8EAD0000.000-1: Key/Command assignments (example).......................... 99
Figure 17: 8EAD0000.000-1 - Menu structure...................................................................................... 100
Figure 18: Startup screen...................................................................................................................... 101
Figure 19: Main menu............................................................................................................................ 101
Figure 20: Node number - Main menu option....................................................................................... 102
Figure 21: Setting the node number .................................................................................................... 102
Figure 22: ACP10 version - Main menu option..................................................................................... 102
Figure 23: ACP10 version information...................................................................................................103
Figure 24: Drive information - Main menu option..................................................................................103
Figure 25: Submenu - Drive information............................................................................................... 103
Figure 26: Module status....................................................................................................................... 104
Figure 27: Boot status............................................................................................................................104
Figure 28: Drive data - Information........................................................................................................104
Figure 29: Drive data - Hardware information....................................................................................... 105
Figure 30: Encoder information..............................................................................................................106
Figure 31: Onboard encoder information...............................................................................................107
Figure 32: Display information - Main menu option.............................................................................. 107
Figure 33: Display information - Submenu............................................................................................ 107
Figure 34: Hybrid motor cables - Cable diagram.................................................................................. 117
Figure 35: 0.75 mm² ESTB motor cables - Cable diagram...................................................................120
Figure 36: 1.5 mm² - 4 mm² motor cables - Cable diagram................................................................. 125
Figure 37: 10 mm² motor cables - Cable diagram................................................................................ 128
Figure 38: 8ECF EnDat 2.2 cables - Cable diagram............................................................................ 131
Figure 39: 8ECFxxxx.1231C-0 - Cable diagram................................................................................... 134
Figure 40: 8ECR resolver cables - Cable diagram............................................................................... 137
Figure 41: ESTB resolver cables - Cable diagram................................................................................140
Figure 42: Adapter cable 8ECF00X4.1241C-0 - Cable diagram........................................................... 143
Figure 43: Shield component set 8SCSE01.0100-00 - Installation....................................................... 158
Figure 44: Shield component set 8SCSE01.0300-00 - Installation (servo drive with 66 mm width)...... 160
Figure 45: Shield component set 8SCSE01.0300-00 - Installation (servo drive with 133 mm width).... 161
Figure 46: 8EI1X6xWSxx.xxxx-x / 8EI2X2xWSxx.xxxx-x / 8EI4X5xWSxx.xxxx-x / 8EI8X8xWSxx.xxxx-x -
Dimension diagram...............................................................................................................188
Figure 47: 8EI2X2xWDxx.xxxx-x / 8EI2X2xWTxx.xxxx-x / 8EI4X5xWDxx.xxxx-x / 8EI4X5xWTxx.xxxx-x /
8EI8X8xWDxx.xxxx-x / 8EI8X8xWTxx.xxxx-x / 8EI013HWSxx.xxxx-x / 8EI017HWSxx.xxxx-x -
Dimension diagram...............................................................................................................189
Figure 48: 8EI017HWDxx.xxxx-x / 8EI022HWDxx.xxxx-x / 8EI024HWSxx.xxxx-x / 8EI034HWSxxxx-xx /
8EI044HWSxx.xxxx-x - Dimension diagram.........................................................................190
Figure 49: ACOPOS P3 8EI servo drives - Installation dimensions......................................................191
Figure 50: 8EIxXxWxxx.xxxx-1 / 8EI01xHWSxx.xxxx-1 - Permissible mounting orientations............... 192
Figure 51: 8EI0x4HWSxx.xxxx-1 / 8EI0xxHWDxx.xxxx-1 - Permissible mounting orientations............ 193
Figure 52: Filter fans - Function diagram.............................................................................................. 199
Figure 53: Air/Air heat exchangers - Function diagram........................................................................ 200
Figure 54: Air/Water heat exchangers - Function diagram .................................................................. 201
ACOPOS P3 user's manual V1.10 261
Figure index

Figure 55: Installing a cooling unit on top of the control cabinet...........................................................202


Figure 56: Installing a cooling unit on the front of the control cabinet.................................................. 203
Figure 57: ACOPOS P3 8EI servo drives - 24 VDC connection...........................................................211
Figure 58: Connecting DC bus circuits on ACOPOS P3 8EI servo drives - Wiring...............................213
Figure 59: Supplying power to ACOPOS P3 8EI servo drives via an ACOPOSmulti drive system -
Wiring.................................................................................................................................... 214
Figure 60: ACOPOS P3 connection for X6 external braking resistor - Circuit diagram.........................219
Figure 61: Thermal equivalent circuit diagram of the external braking resistor.....................................220
Figure 62: Ground and shield connections - Connection diagram........................................................ 224
Figure 63: Shielding for power cable / braking resistor connection wiring on the ACOPOS P3 8EI servo
drive...................................................................................................................................... 225
Figure 64: Male RJ45 connector - Grounding the cable shield.............................................................225
Figure 65: 8TB locking elements (example)..........................................................................................227
Figure 66: Inserting 8TB push-in terminal blocks..................................................................................227
Figure 67: Unlocking and removing 8TB push-in terminal blocks......................................................... 227
Figure 68: Mini I/O connector................................................................................................................ 228
Figure 69: Unlocking the mini I/O connector......................................................................................... 228
Figure 70: Block diagram for safe pulse disabling................................................................................ 230
Figure 71: STO, category 4 / SIL 3 / PL e (variant A).......................................................................... 232
Figure 72: STO, category 4 / SIL 3 / PL e (variant B).......................................................................... 234
Figure 73: STO, category 3 / SIL 2 / PL d............................................................................................235
Figure 74: STO, SLS, SOS - Safety category 4 / SIL 3 / PL e............................................................. 236
Figure 75: SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant A)............................................. 238
Figure 76: SS1, SLS, SS2 - Safety category 4 / SIL 3 / PL e (variant B)............................................. 240
Figure 77: STO, SLS, SOS - Safety category 3 / SIL 2 / PL d............................................................. 243
Figure 78: SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant A)............................................. 244
Figure 79: SS1, SLS, SS2 - Safety category 3 / SIL 2 / PL d (variant B)............................................. 246
Figure 80: Risk diagram for determining the PLr for each safety function per EN ISO 13849-1, appendix
A............................................................................................................................................255

262 ACOPOS P3 user's manual V1.10


Table index

Table 1: Manual history..............................................................................................................................11


Table 2: Description of the safety notices used in this documentation..................................................... 12
Table 3: Environmentally friendly separation of materials ........................................................................15
Table 4: ACOPOS P3 8EI servo drive - Order key................................................................................... 17
Table 5: Continuous current (ccc)..............................................................................................................17
Table 6: Plug-in modules (i).......................................................................................................................17
Table 7: 8EI servo drives - Status indicators............................................................................................ 19
Table 8: LED state during startup..............................................................................................................19

Table index
Table 9: POWERLINK - LED status indicators..........................................................................................19
Table 10: Ax1/Ax2/Ax3 - LED status indicators...........................................................................................20
Table 11: Supported encoder types.............................................................................................................20
Table 12: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1, 8EI4X5MWS10.XXXX-1,
8EI8X8MWS10.XXXX-1 - Order data..........................................................................................22
Table 13: Terminal blocks - Model numbers............................................................................................... 22
Table 14: 8EI1X6MWS10.XXXX-1, 8EI2X2MWS10.XXXX-1, 8EI4X5MWS10.XXXX-1,
8EI8X8MWS10.XXXX-1 - Technical data....................................................................................23
Table 15: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1, 8EI4X5HWS10.XXXX-1, 8EI8X8H-
WS10.XXXX-1 - Order data.........................................................................................................28
Table 16: Terminal blocks - Model numbers............................................................................................... 28
Table 17: 8EI1X6HWS10.XXXX-1, 8EI2X2HWS10.XXXX-1, 8EI4X5HWS10.XXXX-1, 8EI8X8H-
WS10.XXXX-1 - Technical data.................................................................................................. 29
Table 18: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Order data................................................... 34
Table 19: Terminal blocks - Model numbers............................................................................................... 34
Table 20: 8EI013HWS10.XXXX-1, 8EI017HWS10.XXXX-1 - Technical data............................................. 35
Table 21: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Order data............ 39
Table 22: Terminal blocks - Model numbers............................................................................................... 39
Table 23: 8EI024HWS10.XXXX-1, 8EI034HWS10.XXXX-1, 8EI044HWS10.XXXX-1 - Technical data...... 39
Table 24: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Order data......... 44
Table 25: Terminal blocks - Model numbers............................................................................................... 44
Table 26: 8EI2X2MWD10.XXXX-1, 8EI4X5MWD10.XXXX-1, 8EI8X8MWD10.XXXX-1 - Technical data... 45
Table 27: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Order data.......... 49
Table 28: Terminal blocks - Model numbers............................................................................................... 49
Table 29: 8EI2X2HWD10.XXXX-1, 8EI4X5HWD10.XXXX-1, 8EI8X8HWD10.XXXX-1 - Technical data.... 49
Table 30: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Order data...................................................54
Table 31: Terminal blocks - Model numbers............................................................................................... 54
Table 32: 8EI017HWD10.XXXX-1, 8EI022HWD10.XXXX-1 - Technical data.............................................55
Table 33: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Order data.......... 59
Table 34: Terminal blocks - Model numbers............................................................................................... 59
Table 35: 8EI2X2MWT10.XXXX-1, 8EI4X5MWT10.XXXX-1, 8EI8X8MWT10.XXXX-1 - Technical data.... 60
Table 36: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Order data........... 65
Table 37: Terminal blocks - Model numbers............................................................................................... 65
Table 38: 8EI2X2HWT10.XXXX-1, 8EI4X5HWT10.XXXX-1, 8EI8X8HWT10.XXXX-1 - Technical data..... 65
Table 39: Connector X1 - Pinout................................................................................................................. 79
Table 40: Connector X1 - Pinout................................................................................................................. 80
Table 41: Connector X1 - Pinout................................................................................................................. 81
Table 42: Connector X2 - Pinout................................................................................................................. 82
Table 43: X3A, X3B connectors - Pinout.....................................................................................................82
Table 44: Connector X4x - Pinout............................................................................................................... 83
Table 45: Connectors X51, X52, X53 - Pinout............................................................................................ 83
Table 46: Connector X51A - Pinout.............................................................................................................83
Table 47: Connector X51B - Pinout.............................................................................................................84
Table 48: Connector X6 - Pinout................................................................................................................. 84
Table 49: Connector X6 - Pinout................................................................................................................. 84
Table 50: Connector X7 - Pinout................................................................................................................. 85
Table 51: Connector X8 - Pinout................................................................................................................. 85
Table 52: Connector X11 - Pinout............................................................................................................... 85
Table 53: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Order data.................. 87
Table 54: 8B0F0160H000.A00-1, 8B0F0300H000.000-1, 8B0F0550H000.000-1 - Technical data............ 87
ACOPOS P3 user's manual V1.10 263
Table index

Table 55: Connector X1 - Pinout................................................................................................................. 89


Table 56: Connector X2 - Pinout................................................................................................................. 90
Table 57: Connector X1 - Pinout................................................................................................................. 90
Table 58: Connector X2 - Pinout................................................................................................................. 90
Table 59: Connector X1 - Pinout................................................................................................................. 90
Table 60: Connector X2 - Pinout................................................................................................................. 91
Table 61: Protective ground connection (PE) 8B0F.................................................................................... 91
Table 62: 8EAC0122.001-1 - Order data.....................................................................................................92
Table 63: 8EAC0122.001-1 - Technical data.............................................................................................. 92
Table 64: Resolver interface 8EAC0122.001-1 - Pinout............................................................................. 93
Table 65: 8EAC0122.003-1 - Order data.....................................................................................................95
Table 66: 8EAC0122.003-1 - Technical data.............................................................................................. 95
Table 67: Resolver interface 8EAC0122.003-1 - Pinout............................................................................. 97
Table 68: 8EAD0000.000-1 - Order data.....................................................................................................98
Table 69: 8EAD0000.000-1 - Technical data.............................................................................................. 98
Table 70: Command functions..................................................................................................................... 99
Table 71: Descriptions of values................................................................................................................101
Table 72: Main menu - Menu options........................................................................................................101
Table 73: Command functions................................................................................................................... 103
Table 74: Command function..................................................................................................................... 103
Table 75: Command functions................................................................................................................... 103
Table 76: Command functions................................................................................................................... 104
Table 77: Command function..................................................................................................................... 104
Table 78: Command function..................................................................................................................... 104
Table 79: Command functions................................................................................................................... 105
Table 80: Command functions................................................................................................................... 105
Table 81: Axis n information - Main menu option..................................................................................... 105
Table 82: Command functions................................................................................................................... 105
Table 83: Axis n information - Submenu................................................................................................... 105
Table 84: Command functions................................................................................................................... 106
Table 85: Axis errors.................................................................................................................................. 106
Table 86: Command functions................................................................................................................... 106
Table 87: Command functions................................................................................................................... 106
Table 88: Command functions................................................................................................................... 107
Table 89: Command functions................................................................................................................... 107
Table 90: Command function..................................................................................................................... 108
Table 91: 8ECH0005.1111A-0, 8ECH0007.1111A-0, 8ECH0010.1111A-0, 8ECH0015.1111A-0,
8ECH0020.1111A-0, 8ECH0025.1111A-0 - Order data............................................................. 113
Table 92: 8ECH0005.1111A-0, 8ECH0007.1111A-0, 8ECH0010.1111A-0, 8ECH0015.1111A-0,
8ECH0020.1111A-0, 8ECH0025.1111A-0 - Technical data....................................................... 113
Table 93: 8ECH0005.1312A-0, 8ECH0007.1312A-0, 8ECH0010.1312A-0, 8ECH0015.1312A-0,
8ECH0020.1312A-0, 8ECH0025.1312A-0 - Order data............................................................ 115
Table 94: 8ECH0005.1312A-0, 8ECH0007.1312A-0, 8ECH0010.1312A-0, 8ECH0015.1312A-0,
8ECH0020.1312A-0, 8ECH0025.1312A-0 - Technical data......................................................115
Table 95: Hybrid motor cables - Cable construction................................................................................. 116
Table 96: Hybrid motor cables - Pinout.....................................................................................................117
Table 97: 8ECM0005.1031C-0, 8ECM0007.1031C-0, 8ECM0010.1031C-0, 8ECM0015.1031C-0,
8ECM0020.1031C-0, 8ECM0025.1031C-0 - Order data...........................................................118
Table 98: 8ECM0005.1031C-0, 8ECM0007.1031C-0, 8ECM0010.1031C-0, 8ECM0015.1031C-0,
8ECM0020.1031C-0, 8ECM0025.1031C-0 - Technical data.....................................................118
Table 99: 0.75 mm² motor cables - Cable construction............................................................................ 119
Table 100: 0.75 mm² motor cables - Pinout................................................................................................119
Table 101: 8ECM0005.1111C-0, 8ECM0007.1111C-0, 8ECM0010.1111C-0, 8ECM0015.1111C-0,
8ECM0020.1111C-0, 8ECM0025.1111C-0 - Order data............................................................ 121
Table 102: 8ECM0005.1111C-0, 8ECM0007.1111C-0, 8ECM0010.1111C-0, 8ECM0015.1111C-0,
8ECM0020.1111C-0, 8ECM0025.1111C-0 - Technical data...................................................... 121
Table 103: 8ECM0005.1312C-0, 8ECM0007.1312C-0, 8ECM0010.1312C-0, 8ECM0015.1312C-0,
8ECM0020.1312C-0, 8ECM0025.1312C-0 - Order data...........................................................123

264 ACOPOS P3 user's manual V1.10


Table index

Table 104: 8ECM0005.1312C-0, 8ECM0007.1312C-0, 8ECM0010.1312C-0, 8ECM0015.1312C-0,


8ECM0020.1312C-0, 8ECM0025.1312C-0 - Technical data.....................................................123
Table 105: 1.5 mm² - 4 mm² motor cables - Construction.......................................................................... 124
Table 106: 1.5 mm² - 4 mm² motor cables - Pinout....................................................................................124
Table 107: 8ECM0005.1523C-0, 8ECM0007.1523C-0, 8ECM0010.1523C-0, 8ECM0015.1523C-0,
8ECM0020.1523C-0, 8ECM0025.1523C-0 - Order data...........................................................126
Table 108: 8ECM0005.1523C-0, 8ECM0007.1523C-0, 8ECM0010.1523C-0, 8ECM0015.1523C-0,
8ECM0020.1523C-0, 8ECM0025.1523C-0 - Technical data.....................................................126
Table 109: 10 mm² motor cables - Cable construction............................................................................... 127

Table index
Table 110: 10 mm² motor cables - Pinout...................................................................................................127
Table 111: 8ECF0005.1221C-0, 8ECF0007.1221C-0, 8ECF0010.1221C-0, 8ECF0015.1221C-0,
8ECF0020.1221C-0, 8ECF0025.1221C-0 - Order data............................................................ 129
Table 112: 8ECF0005.1221C-0, 8ECF0007.1221C-0, 8ECF0010.1221C-0, 8ECF0015.1221C-0,
8ECF0020.1221C-0, 8ECF0025.1221C-0 - Technical data...................................................... 129
Table 113: 8ECF EnDat 2.2 cables - Construction..................................................................................... 130
Table 114: 8ECF EnDat 2.2 cables - Pinout............................................................................................... 130
Table 115: 8ECF0005.1231C-0, 8ECF0007.1231C-0, 8ECF0010.1231C-0, 8ECF0015.1231C-0,
8ECF0020.1231C-0, 8ECF0025.1231C-0 - Order data............................................................ 132
Table 116: 8ECF0005.1231C-0, 8ECF0007.1231C-0, 8ECF0010.1231C-0, 8ECF0015.1231C-0,
8ECF0020.1231C-0, 8ECF0025.1231C-0 - Technical data...................................................... 132
Table 117: 8ECFxxxx.1231C-0 - Cable construction.................................................................................. 133
Table 118: M12 circular connector - Pinout................................................................................................ 133
Table 119: 8ECR0005.1111C-0, 8ECR0007.1111C-0, 8ECR0010.1111C-0, 8ECR0015.1111C-0,
8ECR0020.1111C-0, 8ECR0025.1111C-0 - Order data............................................................. 135
Table 120: 8ECR0005.1111C-0, 8ECR0007.1111C-0, 8ECR0010.1111C-0, 8ECR0015.1111C-0,
8ECR0020.1111C-0, 8ECR0025.1111C-0 - Technical data....................................................... 135
Table 121: 8ECR resolver cables - Construction........................................................................................ 136
Table 122: 8ECR resolver cables - Pinout.................................................................................................. 136
Table 123: 8ECR0005.1121C-0, 8ECR0007.1121C-0, 8ECR0010.1121C-0, 8ECR0015.1121C-0,
8ECR0020.1121C-0, 8ECR0025.1121C-0 - Order data............................................................ 138
Table 124: 8ECR0005.1121C-0, 8ECR0007.1121C-0, 8ECR0010.1121C-0, 8ECR0015.1121C-0,
8ECR0020.1121C-0, 8ECR0025.1121C-0 - Technical data......................................................138
Table 125: ESTB resolver cables - Cable construction...............................................................................139
Table 126: ESTB resolver cables - Pinout.................................................................................................. 139
Table 127: 8ECF00X4.1241C-0 - Order data..............................................................................................141
Table 128: 8ECF00X4.1241C-0 - Technical data........................................................................................141
Table 129: Adapter cable 8ECF00X4.1241C-0 - Cable construction.......................................................... 142
Table 130: Adapter cable 8ECF00X4.1241C-0 - Pinout............................................................................. 142
Table 131: 8BCM0005.11140-0, 8BCM0007.11140-0, 8BCM0010.11140-0, 8BCM0015.11140-0,
8BCM0020.11140-0, 8BCM0025.11140-0 - Order data............................................................. 144
Table 132: 8BCM0005.11140-0, 8BCM0007.11140-0, 8BCM0010.11140-0, 8BCM0015.11140-0,
8BCM0020.11140-0, 8BCM0025.11140-0 - Technical data.......................................................144
Table 133: 8BCM0005.13140-0, 8BCM0007.13140-0, 8BCM0010.13140-0, 8BCM0015.13140-0,
8BCM0020.13140-0, 8BCM0025.13140-0 - Order data............................................................146
Table 134: 8BCM0005.13140-0, 8BCM0007.13140-0, 8BCM0010.13140-0, 8BCM0015.13140-0,
8BCM0020.13140-0, 8BCM0025.13140-0 - Technical data......................................................146
Table 135: 8ECH0005.11140-0, 8ECH0007.11140-0, 8ECH0010.11140-0, 8ECH0015.11140-0,
8ECH0020.11140-0, 8ECH0025.11140-0 - Order data..............................................................148
Table 136: 8ECH0005.11140-0, 8ECH0007.11140-0, 8ECH0010.11140-0, 8ECH0015.11140-0,
8ECH0020.11140-0, 8ECH0025.11140-0 - Technical data........................................................148
Table 137: 8ECH0005.13140-0, 8ECH0007.13140-0, 8ECH0010.13140-0, 8ECH0015.13140-0,
8ECH0020.13140-0, 8ECH0025.13140-0 - Order data.............................................................150
Table 138: 8ECH0005.13140-0, 8ECH0007.13140-0, 8ECH0010.13140-0, 8ECH0015.13140-0,
8ECH0020.13140-0, 8ECH0025.13140-0 - Technical data.......................................................150
Table 139: 8BCF0005.12230-0, 8BCF0007.12230-0, 8BCF0010.12230-0, 8BCF0015.12230-0,
8BCF0020.12230-0, 8BCF0025.12230-0 - Order data............................................................. 152
Table 140: 8BCF0005.12230-0, 8BCF0007.12230-0, 8BCF0010.12230-0, 8BCF0015.12230-0,
8BCF0020.12230-0, 8BCF0025.12230-0 - Technical data....................................................... 152

ACOPOS P3 user's manual V1.10 265


Table index

Table 141: 8BCR0005.11120-0, 8BCR0007.11120-0, 8BCR0010.11120-0, 8BCR0015.11120-0,


8BCR0020.11120-0, 8BCR0025.11120-0 - Order data..............................................................154
Table 142: 8BCR0005.11120-0, 8BCR0007.11120-0, 8BCR0010.11120-0, 8BCR0015.11120-0,
8BCR0020.11120-0, 8BCR0025.11120-0 - Technical data........................................................154
Table 143: 8BCR0005.11230-0, 8BCR0007.11230-0, 8BCR0010.11230-0, 8BCR0015.11230-0,
8BCR0020.11230-0, 8BCR0025.11230-0 - Order data............................................................. 156
Table 144: 8BCR0005.11230-0, 8BCR0007.11230-0, 8BCR0010.11230-0, 8BCR0015.11230-0,
8BCR0020.11230-0, 8BCR0025.11230-0 - Technical data....................................................... 156
Table 145: 8SCSE01.0100-00 - Order data................................................................................................ 158
Table 146: 8SCSE01.0100-00 - Technical data.......................................................................................... 158
Table 147: 8SCSE01.0200-00 - Order data................................................................................................ 159
Table 148: 8SCSE01.0200-00 - Technical data.......................................................................................... 159
Table 149: Shield component set 8SCSE001.0200-00 - Installation.......................................................... 159
Table 150: 8SCSE01.0300-00 - Order data................................................................................................ 160
Table 151: 8SCSE01.0300-00 - Technical data.......................................................................................... 160
Table 152: 8SCSE02.0100-00 - Order data................................................................................................ 161
Table 153: 8SCSE02.0100-00 - Technical data.......................................................................................... 161
Table 154: 8SCSE02.0200-00 - Order data................................................................................................ 162
Table 155: 8SCSE02.0200-00 - Technical data.......................................................................................... 162
Table 156: 8EXA100.0010-00 - Order data.................................................................................................163
Table 157: 8EXA100.0010-00 - Technical data...........................................................................................163
Table 158: 8EXA100.0020-00 - Order data.................................................................................................164
Table 159: 8EXA100.0020-00 - Technical data...........................................................................................164
Table 160: 8EXA200.0010-00 - Order data.................................................................................................165
Table 161: 8EXA200.0010-00 - Technical data...........................................................................................165
Table 162: 8EXA200.0020-00 - Order data.................................................................................................166
Table 163: 8EXA200.0020-00 - Technical data...........................................................................................166
Table 164: 8EXA300.0010-00 - Order data.................................................................................................167
Table 165: 8EXA300.0010-00 - Technical data...........................................................................................167
Table 166: 8EXA300.0020-00 - Order data.................................................................................................168
Table 167: 8EXA300.0020-00 - Technical data...........................................................................................168
Table 168: 8TB3106.222B-20 - Order data................................................................................................. 169
Table 169: 8TB3106.222B-20 - Technical data...........................................................................................169
Table 170: 8TB3106.223C-20 - Order data.................................................................................................170
Table 171: 8TB3106.223C-20 - Technical data...........................................................................................170
Table 172: 8TB3206.222B-40 - Order data................................................................................................. 171
Table 173: 8TB3206.222B-40 - Technical data...........................................................................................171
Table 174: 8TB3206.223C-40 - Order data.................................................................................................172
Table 175: 8TB3206.223C-40 - Technical data...........................................................................................172
Table 176: 8TB4104.222L-10 - Order data................................................................................................. 173
Table 177: 8TB4104.222L-10 - Technical data........................................................................................... 173
Table 178: 8TB4204.202L-10 - Order data................................................................................................. 174
Table 179: 8TB4204.202L-10 - Technical data........................................................................................... 174
Table 180: 8TB3102.222C-20 - Order data.................................................................................................175
Table 181: 8TB3102.222C-20 - Technical data...........................................................................................175
Table 182: 8TB3202.222C-40 - Order data.................................................................................................176
Table 183: 8TB3202.222C-40 - Technical data...........................................................................................176
Table 184: 8TB3308.222A-00 - Order data................................................................................................. 177
Table 185: 8TB3308.222A-00 - Technical data...........................................................................................177
Table 186: 8TB4104.224G-10 - Order data.................................................................................................178
Table 187: 8TB4104.224G-10 - Technical data.......................................................................................... 178
Table 188: 8TB2104.223L-00 - Order data................................................................................................. 179
Table 189: 8TB2104.223L-00 - Technical data........................................................................................... 179
Table 190: 8TB3103.222A-20 - Order data................................................................................................. 180
Table 191: 8TB3103.222A-20 - Technical data...........................................................................................180
Table 192: 8TB4103.222A-10 - Order data................................................................................................. 181
Table 193: 8TB4103.222A-10 - Technical data...........................................................................................181
Table 194: 8TB2104.2210-50 - Order data................................................................................................. 182
266 ACOPOS P3 user's manual V1.10
Table index

Table 195: 8TB2104.2210-50 - Technical data........................................................................................... 182


Table 196: 8TB2204.2210-50 - Order data................................................................................................. 183
Table 197: 8TB2204.2210-50 - Technical data........................................................................................... 183
Table 198: 8TB2104.2210-00 - Order data................................................................................................. 184
Table 199: 8TB2104.2210-00 - Technical data........................................................................................... 184
Table 200: 8TB4104.227F-10 - Order data................................................................................................. 185
Table 201: 8TB4104.227F-10 - Technical data........................................................................................... 185
Table 202: 8EXC000.0022-00 - Order data.................................................................................................186

Table index
Table 203: 8EXC000.0022-00 - Technical data.......................................................................................... 186
Table 204: 8EAC plug-in module - Removing the connector cover............................................................ 195
Table 205: Mains voltage ranges for ACOPOS P3 8EI servo drives.......................................................... 206
Table 206: Mains connection for 8EIxxxHxxxx.xxxx-1 - Design..................................................................206
Table 207: Mains connection for 8EIxxxMxxxx.xxxx-1 - Design................................................................. 207
Table 208: Current load IMains depending on the mains input voltage..........................................................207
Table 209: Constant k.................................................................................................................................. 208
Table 210: Current-carrying capacity of PVC insulated three-phase cables or individual wires .................209
Table 211: Maximum permissible fuse for the mains connection............................................................... 209
Table 212: Selecting the cross section of the protective ground conductor................................................210
Table 213: Condition for protective ground connection depending on the ACOPOS P3 servo drive.......... 210
Table 214: DC bus capacitance of ACOPOS P3 8EI servo drives............................................................. 215
Table 215: ACOPOS P3 X51 motor connection - Circuit diagram.............................................................. 216
Table 216: Current-carrying capacity of specially insulated three-phase cables ........................................216
Table 217: Current-carrying capacity of PVC-insulated three-phase cables ..............................................217
Table 218: ParIDs for configuring external braking resistors...................................................................... 220
Table 219: Formula symbols used...............................................................................................................221
Table 220: Safety classifications, criteria and characteristics for safe pulse disabling................................229
Table 221: Overview of safety functions according to standards................................................................229
Table 222: List of possible fault events....................................................................................................... 233
Table 223: Applicable standards..................................................................................................................249
Table 224: Mechanical conditions during operation (8EIxXx..., 8EI01xHxS...) .......................................... 250
Table 225: Mechanical conditions during operation (8EI0xxHxD..., 8EI04xHxS...)..................................... 250
Table 226: Mechanical conditions during transport..................................................................................... 250
Table 227: Climate conditions during operation.......................................................................................... 250
Table 228: Climate conditions during storage (temperature)...................................................................... 250
Table 229: Climate conditions during storage (relative humidity)................................................................250
Table 230: Climate conditions during transport........................................................................................... 251
Table 231: Evaluation criteria (performance criteria) for immunity to disturbances.....................................251
Table 232: Limit values for power mains harmonics................................................................................... 251
Table 233: Limit values for commutation notches / voltage distortions.......................................................251
Table 234: Limit values for voltage deviations............................................................................................ 251
Table 235: Limit values for voltage dips and short-term interruptions.........................................................251
Table 236: Limit values for voltage unbalance............................................................................................ 251
Table 237: Limit values for frequency changes...........................................................................................252
Table 238: Limit values for electrostatic discharge..................................................................................... 252
Table 239: Limit values for electromagnetic fields...................................................................................... 252
Table 240: Limit values for burst................................................................................................................. 252
Table 241: Limit values for surge................................................................................................................ 252
Table 242: Limit values for high-frequency conducted disturbances.......................................................... 253
Table 243: Limit values for disturbance voltages on power mains connection........................................... 253
Table 244: Limit values for radiated emissions........................................................................................... 253
Table 245: Additional environmental limit values........................................................................................ 253
Table 246: International certifications.......................................................................................................... 254
Table 247: Overview of stop function categories........................................................................................ 254
Table 248: Overview of performance levels (PL)........................................................................................ 255
Table 249: ACOPOS P3 8EI servo drive - Content of delivery...................................................................257

ACOPOS P3 user's manual V1.10 267


Index

3
3-phase industrial power systems........................................................................................................................ 12

8
8B0F passive line filters
Wiring............................................................................................................................................................... 89

A
Abort command (example code)................................................................................................................ 242, 248
Accident prevention regulations........................................................................................................................... 12
Air/Air heat exchangers...................................................................................................................................... 200
Function diagram........................................................................................................................................... 200
Air/Water heat exchangers................................................................................................................................. 201
Function diagram........................................................................................................................................... 201
Arrangement of cooling units............................................................................................................................. 202
Attachment cable for external braking resistor.................................................................................................. 225

B
Braking resistors................................................................................................................................................. 218

C
Cable connection
Via RJ45 connector....................................................................................................................................... 225
Cable diagram
8BCM motor cables....................................................................................................................................... 125
8BCR resolver cable..................................................................................................................................... 137
8ECF EnDat 2.2 cables................................................................................................................................ 131
Cable shields...................................................................................................................................................... 223
Calculating characteristic values.......................................................................................................................... 15
Certifications....................................................................................................................................................... 254
Characteristic values............................................................................................................................................ 15
Climate conditions
During operation............................................................................................................................................ 250
Condensation...................................................................................................................................................... 202
Configuring external braking resistors................................................................................................................ 219
Connecting external braking resistors................................................................................................................ 219
Contact between front plate and ground potential............................................................................................. 225
Cooling systems................................................................................................................................................. 199
Cooling systems in control cabinets.................................................................................................................. 199
Criteria for safe pulse disabling......................................................................................................................... 229
Current-carrying capacity of PVC-insulated three-phase cables............................................................... 209, 217
Current-carrying capacity of specially insulated three-phase cables................................................................. 216

D
DC bus connectors............................................................................................................................................. 212
Design
Motor connection........................................................................................................................................... 216
Determining the cross section of the mains power input................................................................................... 208
Determining the current load.............................................................................................................................. 207
Dimensioning
Braking resistors............................................................................................................................................ 218
Fuse............................................................................................................................................................... 207
Line contactor................................................................................................................................................ 209
Mains power inputs....................................................................................................................................... 207
Motor connection........................................................................................................................................... 216

268 ACOPOS P3 user's manual V1.10


Index

Dimensioning the motor cable cross section..................................................................................................... 216


Directives............................................................................................................................................................ 249
Disposal................................................................................................................................................................ 15

E
EMC-compatible installation............................................................................................................................... 223
Emergency stops................................................................................................................................................ 254
Encoder cable..................................................................................................................................................... 226
Environmental limit values.................................................................................................................................. 250

Index
Environmentally friendly disposal......................................................................................................................... 15
Environmentally friendly separation of materials................................................................................................. 15
ESD....................................................................................................................................................................... 13
ESD protective measures..................................................................................................................................... 13
E-stop buttons...................................................................................................................................................... 15
European directives............................................................................................................................................ 249
Evaluation criteria for immunity to disturbances................................................................................................ 251

F
Filter fans
Function diagram........................................................................................................................................... 199
Firmware for plug-in modules........................................................................................................................ 94, 97
Forward movement............................................................................................................................................. 231
Functional safety................................................................................................................................................... 15
Function diagram
Filter fans....................................................................................................................................................... 199
Fuse.................................................................................................................................................................... 207
Fuse for the mains connection........................................................................................................................... 207

G
Ground and shield connections - Connection diagram...................................................................................... 224
Ground connections.............................................................................................................................................. 14
Grounding cable shields..................................................................................................................................... 225
Grounding clamps............................................................................................................................................... 225
Grounding plate.................................................................................................................................................. 225
Grounding the motor cable on ACOPOS P3 8EI servo drives.......................................................................... 225
Ground potential (PE rail).................................................................................................................................... 14
Guidelines for ESD handling................................................................................................................................ 13

H
Handling................................................................................................................................................................ 13
Hanging loads..................................................................................................................................................... 231
Hardwired safety technology.............................................................................................................................. 229
Hazards................................................................................................................................................................. 12
Holding brake..................................................................................................................................................... 231

I
IGBT drivers........................................................................................................................................................ 230
Improperly sealed control cabinet...................................................................................................................... 199
Increased discharge current............................................................................................................................... 210
Inductive switching elements.............................................................................................................................. 223
Input/Output circuit diagram
Passive line filter - 8B0F................................................................................................................................. 91
Installation..................................................................................................................................................... 13, 223
Air/Air heat exchangers................................................................................................................................. 200
Air/Air heat exchangers behind mounting plates.......................................................................................... 200
Air/Water heat exchangers............................................................................................................................ 201

ACOPOS P3 user's manual V1.10 269


Index

Air/Water heat exchangers behind mounting plates..................................................................................... 201


Second protective ground conductor............................................................................................................ 210
Interference suppressor...................................................................................................................................... 223
Internal monitoring................................................................................................................................................ 15
IT power system................................................................................................................................................. 205

L
Limit values
Disturbance voltages on the power mains connection................................................................................. 253
Radiated emissions....................................................................................................................................... 253
Line shielding...................................................................................................................................................... 223
List of possible fault events................................................................................................................................ 233

M
Machine guidelines............................................................................................................................................... 12
Machine startup.................................................................................................................................................. 256
Manual history...................................................................................................................................................... 11
Matching transformer.......................................................................................................................................... 206
Mechanical conditions
During operation............................................................................................................................................ 250
During transport............................................................................................................................................. 250
Mission time.......................................................................................................................................................... 15
Module fastening screw...................................................................................................................................... 225
Motor connection................................................................................................................................................ 216
Motor line............................................................................................................................................................ 225
Multiple errors in the IGBT bridge...................................................................................................................... 231

N
Natural convection.............................................................................................................................................. 199
Network configurations
IT power system............................................................................................................................................ 205
TN power system.......................................................................................................................................... 205
TN-S power system....................................................................................................................................... 205
TT power system........................................................................................................................................... 205

O
Operation...................................................................................................................................................... 14, 250
Operation with the control cabinet doors open.................................................................................................. 202

P
Packaging............................................................................................................................................................. 13
Passive line filter - 8B0F
Input/Output circuit diagram............................................................................................................................ 91
Performance criteria for immunity to disturbances............................................................................................ 251
Performance levels (PL)..................................................................................................................................... 254
Permanent magnet synchronous motors........................................................................................................... 231
Pinouts
8B0F line filters............................................................................................................................................... 89
8BCF EnDat 2.2 cables................................................................................................................................ 130
8BCM motor cables....................................................................................................................................... 124
8BCR resolver cable..................................................................................................................................... 136
Plug-in modules
Firmware.................................................................................................................................................... 94, 97
Plug-in modules - Pinout
8EAC0122.001-1............................................................................................................................................. 93
8EAC0122.003-1............................................................................................................................................. 97

270 ACOPOS P3 user's manual V1.10


Index

Plug-in modules - Wiring


8EAC0122.001-1............................................................................................................................................. 93
8EAC0122.003-1............................................................................................................................................. 97
Possible fault events.......................................................................................................................................... 233
POWERLINK network cabling.................................................................................................................... 225, 225
Proof test interval................................................................................................................................................. 15
Proper ESD handling............................................................................................................................................ 13
Protective equipment............................................................................................................................................ 13
Protective ground conductor (PE)...................................................................................................................... 225
Protective ground connection (PE).................................................................................................................... 210

Index
Pulse pattern...................................................................................................................................................... 230

Q
Qualified personnel............................................................................................................................................... 12

R
Rated current of the fuse................................................................................................................................... 207
Rated current of the line contactor.................................................................................................................... 209
Restart interlock.................................................................................................................................................. 256
Risk assessment................................................................................................................................................. 255
Risk graph.......................................................................................................................................................... 255
Risk parameters.................................................................................................................................................. 255
RMS value of the motor current........................................................................................................................ 216

S
Safe pulse disabling........................................................................................................................................... 229
Safety characteristics for safe pulse disabling................................................................................................... 229
Safety classifications.......................................................................................................................................... 229
Safety features...................................................................................................................................................... 15
Safety functions
According to the standard............................................................................................................................. 229
Secure restart interlock........................................................................................ 237, 239, 241, 243, 245, 247
SLS....................................................................................................................... 237, 239, 241, 243, 245, 247
SOS....................................................................................................................................................... 237, 243
SS1....................................................................................................................................... 239, 241, 245, 247
SS2....................................................................................................................................... 239, 241, 245, 247
STO.............................................................................................................................. 232, 234, 235, 237, 243
Safety functions that can be implemented......................................................................................................... 229
Safety guidelines............................................................................................................................................ 12, 14
Safety integrity level - SIL.................................................................................................................................. 255
Safety-related parts of a control system............................................................................................................ 254
Second protective ground connection................................................................................................................ 225
Selection
Protective ground conductor......................................................................................................................... 210
Suitable fuse.................................................................................................................................................. 207
Setting the temperature of cooling units............................................................................................................ 202
Shield clamps..................................................................................................................................................... 223
Shield connections.............................................................................................................................................. 224
Shielded cables.......................................................................................................................................... 223, 223
Short circuit between two wires......................................................................................................................... 232
Stop function categories..................................................................................................................................... 254
Stop functions..................................................................................................................................................... 254
Storage......................................................................................................................................................... 13, 250
Synchronous motors, permanent magnet.......................................................................................................... 231

T
Thermal equivalent circuit diagram.................................................................................................................... 220
Thermal equivalent RMS value for the motor current........................................................................................ 216
ACOPOS P3 user's manual V1.10 271
Index

Three-phase induction motors............................................................................................................................ 231


Three-phase industrial power systems.............................................................................................................. 205
TN power system....................................................................................................................................... 205, 205
TN system............................................................................................................................................................ 12
Transport...................................................................................................................................................... 13, 251
Trigger inputs...................................................................................................................................................... 225
TT power system................................................................................................................................................ 205

W
Wire cross section - Protective ground conductor............................................................................................. 210
Wiring
8B0F passive line filters.................................................................................................................................. 89
8BCF EnDat 2.2 cables................................................................................................................................ 130
8BCM motor cables....................................................................................................................................... 124
8BCR resolver cable..................................................................................................................................... 136
General information....................................................................................................................................... 223

272 ACOPOS P3 user's manual V1.10


Model number index

8B0F0160H000.A00-1............................................................................................................................................87
8B0F0300H000.000-1............................................................................................................................................ 87
8B0F0550H000.000-1............................................................................................................................................ 87
8BCF0005.12230-0.............................................................................................................................................. 152
8BCF0007.12230-0.............................................................................................................................................. 152
8BCF0010.12230-0.............................................................................................................................................. 152
8BCF0015.12230-0.............................................................................................................................................. 152
8BCF0020.12230-0.............................................................................................................................................. 152

Model number index


8BCF0025.12230-0.............................................................................................................................................. 152
8BCM0005.11140-0..............................................................................................................................................144
8BCM0005.13140-0............................................................................................................................................. 146
8BCM0007.11140-0..............................................................................................................................................144
8BCM0007.13140-0............................................................................................................................................. 146
8BCM0010.11140-0..............................................................................................................................................144
8BCM0010.13140-0............................................................................................................................................. 146
8BCM0015.11140-0..............................................................................................................................................144
8BCM0015.13140-0............................................................................................................................................. 146
8BCM0020.11140-0..............................................................................................................................................144
8BCM0020.13140-0............................................................................................................................................. 146
8BCM0025.11140-0..............................................................................................................................................144
8BCM0025.13140-0............................................................................................................................................. 146
8BCR0005.11120-0.............................................................................................................................................. 154
8BCR0005.11230-0.............................................................................................................................................. 156
8BCR0007.11120-0.............................................................................................................................................. 154
8BCR0007.11230-0.............................................................................................................................................. 156
8BCR0010.11120-0.............................................................................................................................................. 154
8BCR0010.11230-0.............................................................................................................................................. 156
8BCR0015.11120-0.............................................................................................................................................. 154
8BCR0015.11230-0.............................................................................................................................................. 156
8BCR0020.11120-0.............................................................................................................................................. 154
8BCR0020.11230-0.............................................................................................................................................. 156
8BCR0025.11120-0.............................................................................................................................................. 154
8BCR0025.11230-0.............................................................................................................................................. 156
8EAC0122.001-1.................................................................................................................................................... 92
8EAC0122.003-1.................................................................................................................................................... 95
8EAD0000.000-1.................................................................................................................................................... 98
8ECF0005.1221C-0............................................................................................................................................. 129
8ECF0005.1231C-0............................................................................................................................................. 132
8ECF0007.1221C-0............................................................................................................................................. 129
8ECF0007.1231C-0............................................................................................................................................. 132
8ECF0010.1221C-0............................................................................................................................................. 129
8ECF0010.1231C-0............................................................................................................................................. 132
8ECF0015.1221C-0............................................................................................................................................. 129
8ECF0015.1231C-0............................................................................................................................................. 132
8ECF0020.1221C-0............................................................................................................................................. 129
8ECF0020.1231C-0............................................................................................................................................. 132
8ECF0025.1221C-0............................................................................................................................................. 129
8ECF0025.1231C-0............................................................................................................................................. 132
8ECF00X4.1241C-0............................................................................................................................................. 141
8ECH0005.1111A-0.............................................................................................................................................. 113
8ECH0005.11140-0.............................................................................................................................................. 148
8ECH0005.1312A-0............................................................................................................................................. 115
8ECH0005.13140-0..............................................................................................................................................150
8ECH0007.1111A-0.............................................................................................................................................. 113
8ECH0007.11140-0.............................................................................................................................................. 148
8ECH0007.1312A-0............................................................................................................................................. 115
8ECH0007.13140-0..............................................................................................................................................150
8ECH0010.1111A-0.............................................................................................................................................. 113
8ECH0010.11140-0.............................................................................................................................................. 148
8ECH0010.1312A-0............................................................................................................................................. 115
8ECH0010.13140-0..............................................................................................................................................150
8ECH0015.1111A-0.............................................................................................................................................. 113

ACOPOS P3 user's manual V1.10 273


Model number index

8ECH0015.11140-0.............................................................................................................................................. 148
8ECH0015.1312A-0............................................................................................................................................. 115
8ECH0015.13140-0..............................................................................................................................................150
8ECH0020.1111A-0.............................................................................................................................................. 113
8ECH0020.11140-0.............................................................................................................................................. 148
8ECH0020.1312A-0............................................................................................................................................. 115
8ECH0020.13140-0..............................................................................................................................................150
8ECH0025.1111A-0.............................................................................................................................................. 113
8ECH0025.11140-0.............................................................................................................................................. 148
8ECH0025.1312A-0............................................................................................................................................. 115
8ECH0025.13140-0..............................................................................................................................................150
8ECM0005.1031C-0.............................................................................................................................................118
8ECM0005.1111C-0............................................................................................................................................. 121
8ECM0005.1312C-0.............................................................................................................................................123
8ECM0005.1523C-0.............................................................................................................................................126
8ECM0007.1031C-0.............................................................................................................................................118
8ECM0007.1111C-0............................................................................................................................................. 121
8ECM0007.1312C-0.............................................................................................................................................123
8ECM0007.1523C-0.............................................................................................................................................126
8ECM0010.1031C-0.............................................................................................................................................118
8ECM0010.1111C-0............................................................................................................................................. 121
8ECM0010.1312C-0.............................................................................................................................................123
8ECM0010.1523C-0.............................................................................................................................................126
8ECM0015.1031C-0.............................................................................................................................................118
8ECM0015.1111C-0............................................................................................................................................. 121
8ECM0015.1312C-0.............................................................................................................................................123
8ECM0015.1523C-0.............................................................................................................................................126
8ECM0020.1031C-0.............................................................................................................................................118
8ECM0020.1111C-0............................................................................................................................................. 121
8ECM0020.1312C-0.............................................................................................................................................123
8ECM0020.1523C-0.............................................................................................................................................126
8ECM0025.1031C-0.............................................................................................................................................118
8ECM0025.1111C-0............................................................................................................................................. 121
8ECM0025.1312C-0.............................................................................................................................................123
8ECM0025.1523C-0.............................................................................................................................................126
8ECR0005.1111C-0.............................................................................................................................................. 135
8ECR0005.1121C-0............................................................................................................................................. 138
8ECR0007.1111C-0.............................................................................................................................................. 135
8ECR0007.1121C-0............................................................................................................................................. 138
8ECR0010.1111C-0.............................................................................................................................................. 135
8ECR0010.1121C-0............................................................................................................................................. 138
8ECR0015.1111C-0.............................................................................................................................................. 135
8ECR0015.1121C-0............................................................................................................................................. 138
8ECR0020.1111C-0.............................................................................................................................................. 135
8ECR0020.1121C-0............................................................................................................................................. 138
8ECR0025.1111C-0.............................................................................................................................................. 135
8ECR0025.1121C-0............................................................................................................................................. 138
8EI013HWS10.XXXX-1.......................................................................................................................................... 34
8EI017HWD10.XXXX-1..........................................................................................................................................54
8EI017HWS10.XXXX-1.......................................................................................................................................... 34
8EI022HWD10.XXXX-1..........................................................................................................................................54
8EI024HWS10.XXXX-1.......................................................................................................................................... 39
8EI034HWS10.XXXX-1.......................................................................................................................................... 39
8EI044HWS10.XXXX-1.......................................................................................................................................... 39
8EI1X6HWS10.XXXX-1..........................................................................................................................................28
8EI1X6MWS10.XXXX-1......................................................................................................................................... 22
8EI2X2HWD10.XXXX-1......................................................................................................................................... 49
8EI2X2HWS10.XXXX-1..........................................................................................................................................28
8EI2X2HWT10.XXXX-1..........................................................................................................................................65
8EI2X2MWD10.XXXX-1......................................................................................................................................... 44
8EI2X2MWS10.XXXX-1......................................................................................................................................... 22
8EI2X2MWT10.XXXX-1......................................................................................................................................... 59

274 ACOPOS P3 user's manual V1.10


Model number index

8EI4X5HWD10.XXXX-1......................................................................................................................................... 49
8EI4X5HWS10.XXXX-1..........................................................................................................................................28
8EI4X5HWT10.XXXX-1..........................................................................................................................................65
8EI4X5MWD10.XXXX-1......................................................................................................................................... 44
8EI4X5MWS10.XXXX-1......................................................................................................................................... 22
8EI4X5MWT10.XXXX-1......................................................................................................................................... 59
8EI8X8HWD10.XXXX-1......................................................................................................................................... 49
8EI8X8HWS10.XXXX-1..........................................................................................................................................28

Model number index


8EI8X8HWT10.XXXX-1..........................................................................................................................................65
8EI8X8MWD10.XXXX-1......................................................................................................................................... 44
8EI8X8MWS10.XXXX-1......................................................................................................................................... 22
8EI8X8MWT10.XXXX-1......................................................................................................................................... 59
8EXA100.0010-00................................................................................................................................................ 163
8EXA100.0020-00................................................................................................................................................ 164
8EXA200.0010-00................................................................................................................................................ 165
8EXA200.0020-00................................................................................................................................................ 166
8EXA300.0010-00................................................................................................................................................ 167
8EXA300.0020-00................................................................................................................................................ 168
8EXC000.0022-00................................................................................................................................................ 186
8SCSE01.0100-00............................................................................................................................................... 158
8SCSE01.0200-00............................................................................................................................................... 159
8SCSE01.0300-00............................................................................................................................................... 160
8SCSE02.0100-00............................................................................................................................................... 161
8SCSE02.0200-00............................................................................................................................................... 162
8TB2104.2210-00.................................................................................................................................................184
8TB2104.2210-50.................................................................................................................................................182
8TB2104.223L-00.................................................................................................................................................179
8TB2204.2210-50.................................................................................................................................................183
8TB3102.222C-20................................................................................................................................................ 175
8TB3103.222A-20................................................................................................................................................ 180
8TB3106.222B-20................................................................................................................................................ 169
8TB3106.223C-20................................................................................................................................................ 170
8TB3202.222C-40................................................................................................................................................ 176
8TB3206.222B-40................................................................................................................................................ 171
8TB3206.223C-40................................................................................................................................................ 172
8TB3308.222A-00................................................................................................................................................ 177
8TB4103.222A-10................................................................................................................................................ 181
8TB4104.222L-10.................................................................................................................................................173
8TB4104.224G-10................................................................................................................................................ 178
8TB4104.227F-10.................................................................................................................................................185
8TB4204.202L-10.................................................................................................................................................174

ACOPOS P3 user's manual V1.10 275

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