2 - Oracle Process Manufacturing - OPM Financials PDF

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Oracle Process Manufacturing – OPM Financials

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Agenda
• New on R12 
• Item Cost
• Resource Cost
• Overhead Cost
• Cost Process
• Cost Types
• Calendar
• Cost Component Classes & Group
• Cost Analysis Code
• General Ledger Fiscal Policy
• Actual Cost Set Up / Process
• Few Points – Actual Costing
• Exercise

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OPM Costing in R12

Oracle Order
Purchasing GMD, GME
Inventory Management

Cost Setup Calculate Cost Store Costs SLA Oracle GL

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OPM Costing Process

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Items Costing Attribute

Ensure for Asset Items,


Inventory Asset Value

(in Costing Tab) &


Process Costing Enabled
Flags are set.

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Cost Type

• (N) Setup / Cost Type

Select Raw material & Product calculation method  

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OPM Cost Calendar


• (N) Setup / Cost Calendar

Define Costing
Calendar for each
Fiscal Year

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OPM Cost Calendar


• (N) Setup / Cost Calendar

Assign Legal Entiry and


Cost Type to each
Calendar

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OPM Cost Calendar


• (N) Setup / Cost Calendar

Open Cost Period

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Cost Component Class


• (N) Setup / Cost Component Class

Cost component classes are buckets used to define the elements of


cost detail you want to view. Costs from several ingredients, routings,
or burdens can be summarized into component classes.  

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Cost Component Class


• (N) Setup / Cost Component Class

The cost component classes are classified into 5 different elements or


usages: Material, Resource, Overhead, Expense Allocation and
Standard Cost Adjustment types 

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Understand about Item Cost


(N) OPM Financials > Items Cost

This level cost

Lower level cost if exists


intermediate ingredients
used

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Understand about Resource Cost

Select Cost Method &


Enter cost Per Unit

Enter the Nominal Cost for this resource for using it for one unit
of measure. For example, if you are defining the resource cost
for a mixing machine, and its usage is measured in hours, then
enter the cost of using the resource in per unit. 

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Understand about Overhead Cost

. A overhead is a cost associated with a resource other than the


resource usage assigned in the routing.

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Actual Costing Setups & Processes

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Actual Cost Setup

Defining Adjustment Reason Codes

Defining Allocation Codes

Defining Allocation Definitions

Defining Expense Allocation Accounts

Actual Cost Calculation

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Actual Cost Adjustment Reason


(N) Setup > Actual Cost > Adjustment Reason

• If a situation arises in which


you have to make
adjustments to the actual
costs calculated by OPM,
you can use the Actual
Costs Adjustments window
to enter the necessary
component cost changes for
new cost calculations.
However, you will have to
specify a valid reason code
that justifies the reason for
that cost change. You define
those reasons on the Actual
Costs Adjustment Codes
window.

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Defining Allocation Codes


• On this window you create the allocation codes that are used to define the
indirect expenses from the general ledger accrued expense accounts. Later,
you will define the parameters to allocate those expenses to the appropriate
cost component classes. Since allocations can be processed in multiple steps,
we recommend that you adopt a naming convention to simplify processing of
ranges of allocation codes. 

(N)OPM Financials > Setup > Actual Cost > Expense Allocations >
Codes

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Defining Allocation Definitions

On this window you specify two sets of information:

The item, component class, and related information required identifying


where the allocation results will be placed.

The account keys that maintain the basis information (for example, the

quantity of production and machine usage) associated with each item.

The Allocation Results section at the bottom of the window is linked to a


specific item line, and indicates where the resulting allocated expenses are
placed.
This functionality requires Oracle General Ledger to be fully installed. If you
are using OPM not integrated with Oracle Financials, and GL is not fully
installed, then a warning message displays and the data you enter may not
be used.

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Defining Allocation Definitions


• (N) OPM Financials > Setup > Actual Costs > Expense
Allocations > Basis
Select Allocation Code

Select Allocation Method I.e Fixed % or


 Amount basis

Enter Items for Allocation &


their % Allocation

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Defining Expense Allocation Accounts

 Assign Cost Component Class and Analysis Code to Allocation Code

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Define Expense Allocation Accounts


• (N) OPM > Setup > Actual Cost > Expense
 Allocations > Expense

Select Period to date or Year to date


as per requirement

On this window you specify the general ledger account


, which capture the overhead expenses to be allocated.
Here you are defining the expense pool to be allocated;
on the Allocation Definitions window, you will specify the products
to which these expenses are allocated. 

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Actual Cost Calculation

• The following topics are covered:


• Processing Expense Allocations
• Calculate Actual Costs
• Viewing Actual Cost Processing Status

• Using Actual Cost Adjustments


• Viewing Actual Costs
• Displaying Item Cost List
• Important Points

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Running Expense Allocations


• (N) OPM Financials > View > Request > Submit a new Request

From parameter of OPM Cost Allocation Process entering Allocation code,


Cost Calendar and period

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OPM Cost Allocations


• The GL Expense allocations are averaged out using Prior Period Inventory Balance for items that have no
current period transactions, such as receipts or production. Whenever there is a non-zero GL expense
amount that could not be allocated because the total quantity is zero, a warning is displayed.
•  
• For Raw Materials: 
• The GL Expense amount is calculated as the sum of GL expenses to be allocated and the product of prior
period inventory balance and prior period cost. This is represented as:
•  
• GL Expense component cost = [(Previous Period Inventory Balance * Previous Period GL Expense
Component Cost) + GL Expense Amount for Current Period] / [Previous Period Inventory Balance +

Received Quantity]
•  
• For Products 
• The Quantity is determined as sum of the previous period balance, the total quantity produced and the
total quantity received, if any. The GL Expense amount is the sum of GL expenses to be allocated in the
current period and the product of prior period inventory balance and prior period cost.
•  
• GL Expense component cost = [(Previous Period Inventory Balance * Previous Period Component Cost) +
GL Expense Amount for Current Period] / [Previous Period Inventory Balance + Produced Quantity +
Received Quantity (if any)]

• The GL Expense allocations are averaged out using Prior Period Inventory Balance for items that have no
current period transactions, such as receipts or production. Whenever there is a non-zero GL expense
amount that could not be allocated because the total quantity is zero, a warning is displayed.

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Calculate Actual Cost


Enter Calendar, Period, Cost Method in above window and then Press
 Accept to run Actual Cost Process. System will fire request to run.

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Calculate Actual Cost
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System displays the number of errors while running Actual cost process. You
can view the errors from the Action menu.

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Calculate Actual Cost
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• (M) Action > View Error Message

Before viewing the actual cost, first correct errors and then again run
the Actual cost process.

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• (N) OPM Financials > Item Cost

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View Actual Cost Transactions
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Click on Action menu from Items Cost form, you can view actual transactions.

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Actual Cost Adjustment
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• This option allows you to adjust the final calculated actual cost
of a raw material or product based on quantity and unit cost.
 Actual costs are recalculated based on the adjustments that
you enter for the specified item, warehouse, cost calendar, and
cost period.
•  
• Note that these adjustments do not directly alter the cost of an
item. Rather, they influence cost calculations by adding
quantity and cost adjustments to the existing costs after other
cost calculations have been completed. This approach
produces a complete adjustment audit trail.

Avoid ‘Cost Adjustments’  – If unavoidable, this would require manual journals


in General Ledger to be passed for reconciliation between OPM and GL.

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Actual Cost Adjustment
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• (N) OPM Financials > Actual Costs > Adjustments

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Important Points-Actual Costing OPM Fina nc ia ls R12 - slide pdf.c om

• Entirely driven by Actual Production Batch details. I.e. Quantity of actual

Ingredients consumed, Finished Goods Yielded, Resource Usage.


• Only batches which are ‘Closed’ in a specific period are considered for Costing.
• No need to establish ‘Source’ and ‘Target’ Warehouse relationships.
• Cost Warehouse (Optional) as in Standard Cost.
• Instead of ‘Cost Rollup Process’ - ‘Actual Cost Process’ needs to be run.
• While submitting this process, the previous Inventory Period should have been
at least ‘Preliminary Closed’.
• For each of the cost components calculation would be governed by the ‘Raw 
Material’  / ‘Finished  Goods’  calculation methods set in Cost Methods I.e.
PWAC, PMAC, PPAC, LSTT, LSTI.
• Widely used computation methods are ‘PWAC’ and ‘PMAC’.
• Resource / Burden costs (if required) need to be established for ‘Actual 
Costing’ method separately for each of the cost period.
•  All the other setups like Calendar (specific for Actual Cost Method), Component
classes, Groups, Material cost components - same as in Standard Costing.

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OPM Financials Accounting - SLA OPM Fina nc ia ls R12 - slide pdf.c om

• Cost Update
• Event Models
• COGS Recognition

• OPM Pre-Processor
• Create Accounting

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Cost Update OPM Fina nc ia ls R12 - slide pdf.c om

• (N) OPM Financials > Cost Update

Select calendar and period to

Update ost
Selet Final Update for Closing Period

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COGS Recognition OPM Fina nc ia ls R12 - slide pdf.c om

• Running in sequency three Program:


 – Record Order Management Transaction
 – Collect Revenue Recognition Information
 – Generate COGS Recognition Events

(N) OPM Finacials > COGS Recogition

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Record Order Management OPM Fina nc ia ls R12 - slide pdf.c om

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Collect Revenue Recognition Information


OPM Fina nc ia ls R12 - slide pdf.c om

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Generate COGS Recognition Events OPM Fina nc ia ls R12 - slide pdf.c om

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OPM Pre-processor Accounting OPM Fina nc ia ls R12 - slide pdf.c om

• (N) OPM Financials > OPM Accounting Pre-processor

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• (M) Actions > Submit Process

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OPM Pre-processor Accounting OPM Fina nc ia ls R12 - slide pdf.c om

• Select Period and Source Transactions to Accounting

You can run Pre-Processor for each


Source in separate running.

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Event Model - Example OPM Fina nc ia ls R12 - slide pdf.c om

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Run Create Accounting OPM Fina nc ia ls R12 - slide pdf.c om

• (M) View > Request > Sumit a new Request

You can run Create accounting for each


Process Category Transaction or All

Choose Draft Mode first for


Review Journal Entry

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View Output to review


Create Accounting program result

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Subledger Journal Entry OPM Fina nc ia ls R12 - slide pdf.c om

Description 

 Account Derivation Rule 

Line Type 

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Period End Closing with SLA

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Run the preliminary inventory close 
OPM Fina nc ia ls R12 - slide pdf.c om

Final Close = No is temporary closing ;


Final Close = Y is permanent
Close inventory Period

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5/21/2018 Run Preliminary cost update process 
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Final Cost Update OPM Fina nc ia ls R12 - slide pdf.c om

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Create accounting –final mode OPM Fina nc ia ls R12 - slide pdf.c om

On Submitting program,
the following requests
will be invoked: 
•Create Accounting
 
• Accounting Program
•Journal Import and
•Subledger Accounting
Balances Update

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[email protected] 
[email protected]

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