TAILING LUG ANALYSIS

No. of Tailing lugs 1

IMPACT FACTOR 1

LOADS CASE A CASE B

MAX BENDING MAX TENSION
WITHOUT WITH WITHOUT WITH
IMPACT IMPACT IMPACT IMPACT
AXIAL LOAD / TAILING LUG Kg 9100 9100 0 0
RADIAL LOAD / TAILING LUG Kg 9100 9100 9100 9100
(Refer calculated maximum reaction values in lifting analysis)
  
TAILING LUG CALCULATION:
MATERIAL: IS 2062 GR B Sa = 1049 kg/cm²

YEILD
STRESS TENSILE SHEAR (0.4 * BENDING WELD SHEAR
(Sy) (0.6 * Sy) Sy) (0.66 * Sy) (0.55*Sa)
ALLOWABLE STRESS ( kg/cm² ) 2249 1349.4 899.6 1484.34 576.95

M (When no continuous ring)

A

Tailing Beam if
req C
 M

B
`
H D
B

C R
A

TAILING LUG DIMENSIONS: (…mm)

(MIN.) H - DEPTH 300
M - MOMENT ARM 150
D - PIN HOLE DIA 40
T - THK. 16
R - RADIUS OF TAILING LUG 100
D' - DIAMETET OF BEARING PAD 80
T' - THK OF BEARING PAD 16

CHECK ON SEC 'AA' IN TENSION: (LOAD CASE B)

WIDTH mm 300
THK mm 16
AREA mm² 4800
STRESS: kg/cm² 189.58 safe

CHECK ON SEC 'BB' IN SHEAR: (LOAD CASE B)

SEC. WIDTH ( w' ) mm 97.98
THK ( T + 2 * T' ) mm 48
 AREA ( 2 x w' x (T + 2 * T' ) mm² 9406.04
STRESS: kg/cm² 96.75 safe

CHECK ON PIN HOLE BEARING AREA (LOAD CASE B)

WIDTH mm 40
THK (T + 2 * T' ) mm 48
PROJECTED AREA mm² 1920
STRESS: kg/cm² 473.96 safe
ALLOWABLE STRESS (0.75 x Sy) kg/cm² 1686.75

CHECK ON SEC 'CC' IN BENDING: (LOAD CASE A)

DEPTH mm 300
WIDTH mm 16
MOMENT ARM mm 150
AREA mm² 4800
SECTION MODULUS mm3 240000
BENDING MOMENT kg-mm 1365000
BENDING STRESS kg/cm² 568.75
TENSILE STRESS kg/cm² 189.58
TOTAL STRESS kg/cm² 758.33 safe

TAILING LUG WELD CHECKING

TAILING LUG HEIGHT @ SKIRT WELD H1 300 mm

BASERING O/D Db 2380 mm
SKIRT O/D Ds 2162 mm

LENGTH OF WELD ON ONE SIDE 518 mm

TOTAL LENGTH OF WELD L = 2 x L1 1036 mm

WELD FILLET SIZE f 12 mm

THROAT AREA OF FILLET w f / SQRT(2) 8.49 mm
TOTAL AVAILABLE AREA OF WELD A wxL 8790.75 mm²

LOAD ON TAILING LUG : LOAD CASE 'B' WD 9100 Kg

ALLOWABLE SHEAR STRESS IN WELD Ssa = 0.4 x Sy 899.6 Kg/cm²

(Eq. to Tailing Lug Material.)

REQUIRED AREA OF WELD :

LOAD CASE 'D' Ar WD/Ssa 1011.5606936 mm² safe
Therefore weld provided between Tailing Lug & Skirt is safe.
 [(actual bending stress/
allowable bending stress) +
0.523661
(actual tensile stress/ allowable
tensile stress)]<1
CALCULATION OF CENTROID AND MOM OF INERTIA OF A SKIRT ANCHOR CHAIR

Lg 350
tb 25
Dsk 2178
tsk 8

lr = 0.55*(Dsk*tsk)^0.5 72.60
Lr = 300

Y h
Area Brea C2=(Sa*y) Ig=
depth Area dist.from a*y dist.from h^2 a*h^2
Mark dth /Sa b*d^3/12
base centroid
1 25 181 4.53E+03 90.5 4.10E+05 11.95 143 6.46E+05 1.24E+07
2 300 8 2.40E+03 76 1.82E+05 102.45 26.45 700 1.68E+06 1.28E+04
3 25 122 3.05E+03 141 4.30E+05 38.55 1486 4.53E+06 3.78E+06

311 9.98E+03 1.02E+06 6.86E+06 1.61E+07

CENTROID C2 102.45
C1 99.55

Moment of Inertia =Ig su 1.61E+07

Ixs= sum of Ig+ sum of a*h^2 2.30E+07

Sec. modulus 1= Ixs/C1 224571

Sec. modulus 2= Ixs/C2 231124

Part no 4 & 3 of given figure are neglected.

Hence, 1=1, 2=2 & 5=3

 CALCULATION OF CENTROID AND MOM OF INERTIA OF A SKIRT ANCHOR CHAIR

Lg 162
tb 32
Dsk 5528
tsk 14

lr=(lg-tb)+0.55*(Dsk*tsk 283
Lr 500

h
Area Y dist.from C1=(Sa* Ig=
Breadth depth Area a*y dist.from h^2 a*h^2
Mark base y)/Sa b*d^3/12
centroid
1 19 115 2185 57.5 1.256E+05 102.18 10440 2.281E+07 2.408E+06
2 19 115 2185 57.5 1.256E+05 102.18 10440 2.281E+07 2.408E+06
3 500 10 5000 120 6.000E+05 159.68 37.68 1420 7.098E+06 4.167E+04
4 19 85 1615 167.5 2.705E+05 7.82 61 9.884E+04 9.724E+05
5 28 250 7000 250 1.750E+06 35.32 1248 8.734E+06 3.646E+07
575 17985 2.872E+06 6.155E+07 4.229E+07

CENTROID = 159.68
C2 215.32

Moment of Inertia =Ig 42288468.8

Ixs= sum of Ig+ sum of a*h^2 1.038E+08

Sec. modulus 1= Ixs/C1 650328

Sec. modulus 2= Ixs/C2 482263

all Dimensions are in mm

BOLD indicate input
BASE RING for three point
(Refer Procedure 7-5 of Pressure Vessel Design Manual by Dennis R Moss.)

Tailing Lug T

Skirt Bracing

Rm

Dist from N.Axis from CL

MATERIAL :
Ys - YIELD STRESS

MATERIAL : SA 285 GR C
Ys - YIELD STRESS 2109 kg/cm²
Sba - ALLOW.BENDING STRESS = 0.66 x Ys 1391.94 kg/cm²
F2 - MAXIMUM LOAD (in horiz. position) : 16198 kg
Z - SECTION MODULUS OF BASE RING+SKIRT 213500 mm3
Di - INSIDE DIAMETER OF BASERING 2830 mm
Rm - MEAN RADIUS OF SECTION 1625 mm
BM - MAX.BENDING MOMENT PRODUCED AROUND RING F2 x Rm x 0.0229
(0.0229 = Internal moment Coefficient for Base Ring for 3 point lifting at Zero deg)
602768 kg-mm
BENDING STRESS IN BASE RING = BM / Z 282.33 kg/cm²
SAFE
HENCE BASE RING IS SAFE WITH ADDITIONAL STIFFENING BEAM.
CHECK FOR SUFFICIENCY OF BRACING BEAM
STIFFNER BEAMS PROVIDED AS INDICATED ABOVE WITH THE TAILING LUG
MATERIAL : SA 36
TAILING BEAM SIZE SEL H 200*200*12*12
YIELD (Ys): 2530 kg/cm²
ALLOW.BENDING STRESS (Sba = 0.66 1669.8 kg/cm²
SECTION MODULUS OF BEAM : 479221.76 mm3
SECTION MODULUS OF BEAM (Z) : 479221.76 mm3

MAXIMUM LOAD F2 : (0.453*T) FOR 3 BEAM CONST 7337.69 kg

L: 200 mm
MAX.BENDING STRESS (F2*L/Z) : 306.23 kg/cm2
safe
HENCE BRACING BEAM OF HE 200 B OR OF EQUIVALENT IS PROVIDED.
 BASE RING ADEQUACY (For One Point)
(Refered Procedure 7-5 of Pressure Vessel Design Manual by Dennis R Moss.)

Tailing Lug T

m CL

MATERIAL :
kg/cm² Ys - YIELD STRESS
kg/cm² Sba - ALLOW.BENDING STRESS = 0.66 x Ys
F2 - MAXIMUM LOAD (in horiz. position) :
mm3 Z - SECTION MODULUS OF BASE RING+SKIRT
Di - INSIDE DIAMETER OF BASERING
Rm - MEAN RADIUS OF SECTION
BM - MAX.BENDING MOMENT PRODUCED AROUND RING
(0.2387 = Internal moment Coefficient for Base Ring for One point lifting at Zero deg)
kg-mm BM =
kg/cm² BENDING STRESS IN BASE RING = BM / Z

HENCE BASE RING IS SAFE WITHOUT ADDITIONAL STIFFENING BEAM

kg/cm²
kg/cm²
mm3
mm3

kg/cm2
 (For One Point)
Manual by Dennis R Moss.)

Rm

Dist from N.Axis from CL

IS 2062 GR B
2249 kg/cm²
1484.34 kg/cm²
9067 kg
224571 mm3
2018 mm
1111.45 mm
F2 x Rm x 0.2387
ng for One point lifting at Zero deg)
2405503 kg-mm
1071.15 kg/cm²
SAFE
TIONAL STIFFENING BEAM
BASE RING ADEQUACY (For One Point)
(Refered Procedure 7-5 of Pressure Vessel Design Manual by Dennis R Moss.)

Tailing Lug T

MATERIAL : IS 2062 GR B
Ys - YIELD STRESS 2249
Sba - ALLOW.BENDING STRESS = 0.66 x Ys 1484.34
F2 - MAXIMUM LOAD (in horiz. position) : 9067
Z - SECTION MODULUS OF BASE RING+SKIRT 224571
Di - INSIDE DIAMETER OF BASERING 2018
Rm - MEAN RADIUS OF SECTION 1111.45
BM - MAX.BENDING MOMENT PRODUCED AROUND RING F2 x Rm x 0.2387
(0.2387 = Internal moment Coefficient for Base Ring for One point lifting at Zero deg)
BM = 2405503
BENDING STRESS IN BASE RING = BM / Z 1071.15
SAFE
HENCE BASE RING IS SAFE WITHOUT ADDITIONAL STIFFENING BEAM
kg/cm²
kg/cm²
kg
mm3
mm
mm

kg-mm
kg/cm²