TROUBLE0001 PB Dot & Flameout Trips PDF

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PWPS ENGINEERING

Troubleshooting
PB Dot and Flameout
Trips
Rev. 1, February 2011
Troubleshooting PB Dot and Flameout Trips -
Overview
What is PB Dot Pressure Burner (Negative)
Derivative Over Time
• Shutdown (trip) due to burner instability: Protects against relight
events due to continued fuel feed when combustion is impaired
• Burner
B IInstability
t bilit due
d to:
t
• Over Watering
• Compressor Surge
• Loss of fuel (partial blowout of some/all of the nine combustion
chambers)
• Non
Non- uniform flows for fuel, water or air distribution in combustor

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Troubleshooting PB Dot and Flameout Trips -
Overview

How Does it Work

Logic
L i
Calculation

PT007
0-340 psia
p

Time
Milliseconds

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Troubleshooting PB Dot and Flameout Trips -
Overview

How Does it Work


• PB Dot Triggered by Burner Pressure’s Rate of Change

• < -75 psia/sec for 49ms


• < -108 psia/sec for 40ms
• < -141 psia/sec for 30ms
• < -175 p
psia/sec for 20ms
Yes, Burner Pressure is Sensitive to Combustion Changes

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting PB Dot and Flameout Trips

What causes PB Dots


• Fuel Demand
• Gas or Liquid Valve shutdown
– Electrical – Valve/Digital Driver/RT SIO
– Mechanical - Valve
– Communication
Co u ca o – RS485/Analog
S 85/ a og
– Controls - Demand and Feedback
• Fuel Distribution
• Fire Valve Closing
• Balance
B l off Pl
Plantt Supply
S l
• Water Injection
• Over Watering
• Water Increase or Decrease (Rapid)
• Water Distribution
• Compressor Air
• Bleeds Failed Closed at Low Power
• Bleed scheduling reinforcing instability in deceleration schedules
• Surge events
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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting PB Dot and Flameout Trips

What causes PB Dots (cont’d)


• Sensor (PT007) problems
• Failed Sensor
• Intermittent Wiring
• Leaking Sense Line

What is Flameout Logic

• Protection for loss of Flame and Triggered by Fuel/air Ratio > 0.025 Below
Idle and 0.034 Above Idle
• Fuel Mod Valve Open
p Too Much for a Given Air Flow ((Speed)
p )

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting PB Dot and Flameout Trips

What Action Should be Taken after PB Dot or Flameout?


• Review High Speed Data Logger (1cut/5msec) (*
(*.log)
log)
• Automatically Saved After Trip or requested
• Review CITECT Trends and Alarm pages
• Trend Cut Rate (1cut/sec) May Be Too Slow
• Contact Your Customer Service Manager
• Include Data Logger File
• Include in E-mail Subject Line (Project#/Unit#/Engine#) Brief Problem
D
Description
i ti

How to Retrieve Data Logger and View It


• Files Stored At F:\inetpub\ftproot\Datalogs\
F:\inetpub\ftproot\Datalogs\...
• View in Control Assistant
• Woodward Data Analysis Program

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting Pbdot and Flameout Trips

Pbdot Trip
Pbdot Example – Fuel Mod Valve Communication Collision

PBdot

100 ms
-75 psia/sec

NH

GF Valve Demand

GF Valve Feedback

EGT

First change is GF mod valve feedback


Other parameters react to mod valve

Trip indication

6pbdot.log
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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting PB Dot and Flameout Trips

Pb Sense Problem
Pb

Only Pb Changes
No change in NH dot or Valve Feedback
Identified Failing Probe

Pb dot

NHdot

GF Valve Feedback

Trip indication

172.17.1.1 - Local - Thu Nov 6 2008 112945.log

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting PB Dot and Flameout Trips

Flameout Example – Liquid Fuel SOV1001 Failure Flameout Trip

All parameters change at same time


No instability prior to flameout (sudden event)
Fuel system troubleshooting identified failed SOV
PBdot

NHdot

LF Valve Feedback

EGT = 637F

Water Flow = 0

Trip indication

172.17.1.1 - Local - Thu Apr 1 2004 164254.log

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting Pbdot and Flameout Trips

Flameout Example – Inlet Temperature Failure Flameout Trip

PBdot

NLR2

NH

GF Valve Feedback

EGT

First change is T1.7 to 288 deg F


Other parameters react to T1.7
T1.7

Trip indication

U5B_flameout_172.17.5.1 - Friday June 08 2007 161200.log

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document
Troubleshooting PB Dot and Flameout Trips

Some PB Dot and Flameout Lessons Learned


• Insufficient Gas or Liquid Fuel Pressure
• Liquid fuel pump distress or clutch disengagement
• SOV1404 Leak
• Gas or Liquid Fuel Exits To Drain
• Bleeds Closed At Low Power
• SB06M02 Offers Bleed Duct Temps to Help Troubleshoot
• Water Injection System
• Water
W t injection
i j ti logic
l i revision
i i iin process
• Fuel Mod Valve Communication
• Sensor Failure
• Fuel Shut Off Valve Un
Un-commanded
commanded Closing (2 each for gas and liquid fuel)
• Fire Valve Un-commanded Closure
• Fixed With Improved Electromagnet
• Fuel Nozzle Blockage
g
• Contamination (e.g. Insufficient System Flush After Repairs)

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Use or disclosure of the data contained in this sheet is subject to the restriction on the cover page of this document

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