The Composite

Metal Decking Specialists

Design. Manufacture. Installation.
| Excel Centre, London

The SMD Approach

Having been involved in large construction projects since the We are proud to have worked on a diverse
1980’s, we understand the importance of reliability, quality and range of challenging projects including:
excellent service. As well as continually investing in the technical
elements of the service we provide, SMD is also committed to its Heathrow Terminal 5 - London
client-centric approach - which means we put the needs of our The O2 Dome - London
client and their project first at all times.
The Arndale Centre - Manchester
The SMD approach encompasses four important elements:
Bluewater Shopping Centre - Kent
• Quality Burj Dubai development - Dubai
• Service Ski Dubai, Mall of Emirates - Dubai
• Safety Broadmead Shopping Centre - Bristol

• Sustainability Pollock Retail Park - Glasgow

Wimbledon Centre Court - London
Bullring Shopping Centre - Birmingham
Zamil Tower – Bahrain

| Page 02. The SMD Approach

SMD Solutions

Reliable service, excellent quality Meeting customer needs

Annually, our experienced team of steel workers, engineers, Our focus on flexibility means we are able to deliver either an
deckers and stud welders are responsible for the successful end-to-end service, or specific elements within the construction
installation of over 1 million square metres of composite metal of composite metal decking; depending on the needs of
decking in building projects across the UK and overseas. Our each project.
solid reputation for excellent quality products and end-to-end
service delivery make SMD the preferred composite metal decking We don’t just promise reliable service and excellent quality.
supplier for many leading building contractors and steelwork
fabricators.

Our clients have exacting standards, timescales and budgets We deliver it.
to work to. By tightly controlling our labour and resources at all
stages – from the manufacture of our steel profiles through to the
finished deck assembly – we are able to provide unrivalled levels
of flexibility and control. Investment in our own in-house design
and manufacturing services; a committed, full-time, qualified and
experienced team; and a dedicated site manager for every job all
demonstrate our client-centric approach.

SMD Solutions. Page 03 |

Why use SMD

Specialists in installation
of composite metal decking

| GLA Building, London

Quality Sustainability
It is easy for us to feel confident in the high quality of our metal Working in environmentally responsible and sustainable ways is
decking products, as all of our profiles are manufactured at our an important consideration for today’s construction industry. Many
own, in-house production plant. The computerised production contractors will now only choose to work with those who have an
facilities ensure the manufacturing process is tightly controlled, established approach to sustainability issues.
and product output and production processes are continuously
Composite metal decking flooring systems offer a number of
monitored via our Quality Assurance System.
benefits that address today’s social, environmental and economic
The design, composition and performance of all our steel profiles considerations for sustainable construction.
and decks are continuously tested and monitored in collaboration
SMD is committed to working efficiently and effectively, protecting
with SCI and Bodycote Warrington Fire.
our environmental and economic resources, as well as operating
in socially responsible ways. Our company operating policies and
procedures adhere to the principles of BS EN ISO 14001:1996
Service
Environmental Management Systems. As a business, we also
Delivering excellent customer service is important to us - and one consider our actions regarding conservation, recycling, pollution,
reason why we enjoy such a high level of repeat business. sourcing of materials, environmental damage, disruption or
For SMD, ‘excellent service’ means being adaptable to change nuisance. And we have targets in place to assess our ongoing
throughout all stages of a project as well as ensuring that sufficient activities, and currently ensure the maximum percentage of any
resources are in place to provide flexible support. This applies to wastage both on site and within the office is recycled.
all our areas of work, not just on site but in our drawing office and
manufacturing plant too.

| Page 04. Why use SMD

Steel construction allows for flexible
spaces, which help to extend the life
of the building should it change use
in the future

| Pollock Retail, Glasgow | Office Block, Leeds

Safety
Our many years of construction experience has shown us what • All of SMD’s site managers and on site operatives have
a hazardous industry it can be. This is why we ensure maximum achieved CSCS accreditation, including safety awareness
effort is put into developing and maintaining our approach to site training.
Health & Safety. • FASET approved and trained safety net riggers.
SMD recognises the importance of the health and safety of other • We make it easy for our staff to understand their Health &
people who may be affected by our works, as well as our own Safety obligations by investing in ongoing training as well as
employees. On each project we liaise closely with our clients to issuing all members of staff with our own Health & Safety
ensure that everybody is working to provide the highest possible information booklet.
standards of Health & Safety throughout the works.
• We retain a full time Health & Safety Consultant who monitors
SMD take Health & Safety issues very seriously, and as a result, our practices and delivers bespoke training as required.
invest a significant amount of time and effort developing our
working methods to ensure all work is carried out in line with our • We are constantly reviewing our working practices and

current policies, and ensure all of our people do too. identifying ways to eliminate risk.

As result of all of this, SMD maintains an excellent

safety record.

CONTRACTORS HEALTH & SAFETY ASSESSMENT SCHEME

Why use SMD. Page 05 |

 Profiles

Profiles to suit your design specification

We offer a range of profiles in gauges varying from 0.9mm to 1.2mm;
all profiles are manufactured from steel strip to BSEN 10143 and BSEN
10147 with guaranteed minimum yield strengths of 280 and 350 N/mm2
and a minimum coating mass of 275g/m2.
The differing advantages of each profile gives the flexibility to meet specific
projects requirements.

CONCRETE SLAB CONCRETE SLAB CONCRETE SLAB

MESH REINFORCEMENT (or TAB-Deck) MESH REINFORCEMENT (or TAB-Deck) MESH REINFORCEMENT (or TAB-Deck)
R51 DECK PROFILE TR60 DECK PROFILE TR80 DECK PROFILE
END TAPE 19mm Ø x 95mm SHEAR STUD 19mm Ø x 120mm SHEAR STUD
19mm Ø x 95mm SHEAR STUD EDGE TRIM AND RESTRAINT STRAP EDGE TRIM AND RESTRAINT STRAP
EDGE TRIM AND RESTRAINT STRAP 0.7mm END CAP 0.7mm END CAP
FIXINGS TO SUIT FIXINGS TO SUIT FIXINGS TO SUIT
PROJECT SPECIFICATIONS PROJECT SPECIFICATIONS PROJECT SPECIFICATIONS

50mm min. BEARING FOR 50mm min. BEARING FOR 50mm min. BEARING FOR
TRIM ONTO STEELWORK TRIM ONTO STEELWORK TRIM ONTO STEELWORK

50mm min. BEARING FOR 50mm min. BEARING FOR 50mm min. BEARING FOR
DECK ONTO STEELWORK DECK ONTO STEELWORK DECK ONTO STEELWORK

R51 TR60 TR80

12
12

80
60
51

150 333 300

600 1000 900

The R51 offers the greatest slab load bearing The TR60 profile gives high span capabilities The TR80 provides the greatest spanning
capacity in our range. In addition, the 150mm at a competitive price. Due its 1.0m cover capabilities of our range. An excellent quality
rib spacing of this profile allows the greatest width, this profile can be installed quickly profile which is also priced competitively, the
number and optimum performance of shear making it a popular choice for many design TR80 delivers strength as well as high speed
studs to maximise the benefits of composite engineers. The typical 1 hour fire rating can of installation.
beam design. Using this profile slabs as thin be achieved with a 130mm slab. The TR80 profile has a concrete volume up to
as 100mm can be constructed, whilst still 25% less than other profiles. The typical 1 hour
achieving a typical 1 hour fire rating. fire rating can be achieved with a 140mm slab.

All of the profiles in the SMD range are acoustically robust solutions with a fire performance of up to 4 hours.
Further information on all of the above profiles can be found in our Technical Brochure.
Please call for your copy on 01202 718898 or download from www.smdltd.co.uk

| Page 06. Profiles

Technical Expertise

| Aldermanbury, London

Design
SMD’s experienced technical department is on hand to assist
you with any questions or calculations you may require before,
during and after any projects are undertaken.

Together with our technical team, our in-house detailing

department of qualified designers / detailers utilise the latest
AutoCAD software solutions to provide an efficient design service
for our clients.

In 2006, working along side the SCI, SMD launched a new version
of the ‘SMD Deck’ design software. Whilst giving the ability to carry
out complex composite slab calculations, the new software also
features intuitive user interfaces, demonstrable quality assurances
and integration with up to date technical excellence via links to
related SCI publications.

In addition to this, the new software’s ‘automatic update’ feature

gives the user added confidence by ensuring the software is in line
with the latest version.

SMD also has an extensive on-going programme of research and

development, to guarantee our products remain market leaders in
New ‘SMD Deck’ design software
our field.

Looking to the future, SMD’s aim is to ensure we continue

offering our clients high quality, excellent performing products
and technical innovations.

Design. Page 07 |
In-House Manufacture

As the UK’s only composite flooring specialist to both manufacture and

install their own profiles, SMD are able to provide an unmatched level of
flexibility and responsiveness.

Manufacture
The new production plant, which has been recently fully By maintaining the manufacturing element in-house, we are able
refurbished, utilises modern, computerised facilities to manufacture to make the needs of our customers a priority. Delivery dates, late
our range of quality composite metal profiles. changes or an urgent requirement for additional materials are all
easily accommodated. And by dealing with these common issues
The central location of our manufacturing plant in West Yorkshire
quickly, we are able to keep additional costs such as storage, or
is ideally placed to service the whole of the UK which helps to
expensive delays to a minimum.
optimise delivery capabilities and manage costs.
The establishment of our UK Logistics centre near Uttoxeter has
All output from our manufacturing facility is monitored using our
allowed SMD to further improve reaction times for our client’s
Quality Assurance Scheme, guaranteeing the consistently high
changing requirements. Along with holding good stocks of all
standards we work to.
our profiles it has provided a training & resource centre for our
site installation teams particularly for our in house safety netting
department.

| Page 08. In-House Manufacture

Getting the Job Done

| The O2 Dome, London

SMD’s Contracts Department is structured to allow effective management of nationwide

contracts through a network of regional contracts managers and local site managers.
This is backed up by our directly employed site operatives located throughout the UK.

Installation
SMD’s directly employed, directly controlled site operatives are of thru deck welding offer a portable, flexible solution. Where site
the key to project success. All our operatives are fully trained and space is limited, we can also supply static units if required.
all hold the appropriate Health & Safety qualifications to operate
SMD makes a continuous investment in equipment and people so
safely and efficiently on site.
that our team has the experience, training and equipment to carry
To ensure we maintain excellent service levels at all times, we also out the work as required.
allocate a site manager to every project. Where required, the SMD
• Fall Arrest (Safety Netting / Airbags)
site manager is a full time, on site member of the team, giving us
and our clients the most effective and controlled project installation. • Deck Installation

SMD’s fleet of purpose built mobile stud welding units minimise • Thru Deck Stud Welding
environmental effects through emissions and noise pollution. • Concreting
Modern generators specifically built to cope with the demands

Installation. Page 09 |
Fibre Concrete

The increasing popularity of fibre reinforced concrete as a replacement for

traditional mesh reinforcement is a welcome technological development.
The reduction in handling, storage and safety issues it facilitates makes
it a positive choice for many contractors. And the fact that using fibre
concrete also removes a stage in the installation process (thus reducing
the overall time required to construct a composite metal deck slab) also
adds to the appeal of this new solution.

SMD have undertaken extensive testing using the TAB-Deck™ system with
our profiles, achieving excellent results. This fibre solution is now available
to our clients.

Benefits For further technical and cost enquiries regarding the

Tab-Deck TM steel fibre system please contact ArcelorMittal’s
• No site storage required for bundles of mesh
technical department on 0114-2392601.
• Improved safety due to less handling and reduced trip hazards

• Saves time by reducing the number of processes required to

Steel Fibres
form the composite slab TAB-Deck™

• Saves money due to reduced fixing and crane time, as well as

faster overall installation time Crane time

• The addition of steel fibres turns brittle concrete into a more

Reduced

ductile material with greater load carrying capacity

• The three dimensional nature of the steel fibre also provides

excellent crack control
Steel solutions for a better world

SMD Fibre supplier (TAB-Deck)

| Page 10. Fibre Concrete

| The Oval, London

Benefits of Using Composite Metal Decking

• Rapid speed of construction, reducing overall project time • Provides a cover for following trades

• Provides the tensile reinforcement requirements of the slab • When fixed the decking provides a safe working platform

• Composite Construction reduces steelwork frame weight • Minimal site storage requirements

• Reduced foundation costs, due to reduced loading • Easily installed into complex designs, with minimal wastage

• Integral ceiling and service fixing system • Can achieve up to 4hr fire rating for the slab

• The decking acts as permanent shuttering

Contact us
For more information about SMD products and services, please contact our technical sales team on:

+44 (0) 1202 718898 or visit www.smdltd.co.uk

Benefits. Page 11 |
www.smdltd.co.uk

© Structural Metal Decks Limited. Liable to change without notice.

UK Head Office Structural Metal Decks Ltd

The Outlook Ling Road Tower Park Poole Dorset BH12 4PY UK
Tel: +44 (0) 1202 718898 Fax: +44 (0) 1202 714980 Email: [email protected]

Midlands Logistics Centre Structural Metal Decks Ltd

Unit 107 Marchington Industrial Estate Stubby Lane Marchington Uttoxeter ST14 8LP
Email: [email protected]

United Arab Emirates Structural Metal Decks Ltd

PO Box 21023 Ajman U.A.E.
Tel: 00 971 6 7401137 Fax: 00 971 6 7401138 Email: [email protected]