CUTTING, GRINDING & FINISHING

PRODUCT CATALOGUE
For more information visit us at:

www.cgwheels.com
Contents

Company Profile 2-3

The Label 4

Technical Information 5

Extreme Discs 6-7

3in1 Discs 8

Cutting Discs and Grinding Wheels | Rail Tracks 9

Cutting Discs | Metal & Steel 10

Grinding Discs | Metal & Steel 11

Cutting Discs | Stainless Steel 12

Grinding Discs | Stainless Steel; Cutting Discs | Aiuminium 13

Zirconia Cutting and Grinding Discs 14

Cutting and Grinding Discs | Masonry 15

Chop Saw Cutting Discs 16

Stationary Saw Discs 17

High Speed Cutting Discs 18

Pipeline Discs for Metal & Steel 19

Flap Discs 20-22

Fibre Discs 23-25

Safety Guide for the Use of Abrasive Wheels 26-27

Vitrified Grinding Wheels: Products by Category 28-29

Application Guide 30
CGW-0001-0219-04

1
 CGW’s 5-Point Manufacturing & Operating Philosophy

1 Advanced in-house development and production

Our in-house R&D and engineering teams, supported by

our laboratories and testing facilities, allow us to continually
improve existing products and to develop high-precision
solutions to meet exact customer specifications.

2 Efficient planning and scheduling

Our streamlined system for coordinating between the sales

and production departments allows a quick turnaround - even
for small or rush orders - and a fast response to unexpected
schedule changes.

3 Ongoing, stringent quality control

Our manufacturing processes and maintenance of our

production facilities comply with strict international quality,
safety, and environmental standards.

4 On-time, error-free shipments

Company Profile We work diligently to prevent delays and mistakes from the
moment an order is placed until the day it is shipped.

5 "The best service in the world"

Our decades of industry leadership are based on a company-

wide commitment to exceptional customer service. Through
CGW Company Profile this unconditional dedication, we have forged long-standing
partnerships with customers throughout the world.
For more than 60 years, CGW - Camel Grinding Wheels - Israel's
only abrasives manufacturer, has been the first choice in grinding
Our attention to detail and commitment to excellence is reflected in our products:
and cutting products for both local and international markets.
They have earned a worldwide reputation for high quality, consistency, and cost-effectiveness.
CGW’s ceramic (vitrified) bond and organic (resinoid) bond
products are available in more than 75 countries throughout North
and South America, Europe, Africa, Asia and Australia, in locations
from small machine shops to advanced manufacturing centers. In An Industry Leader in Abrasive Products
North America, our subsidiary in Chicago, CGW-USA, maintains a
large warehouse and manufacturing facility, and our converter of CGW manufactures thousands of products for use in the aerospace, automotive,
coated abrasives is located in Los Angeles. gas turbine, oil rig, construction, and other industries.
We take pride in developing and producing high-quality,
high-performance products to meet the technological challenges of Our broad product range includes wheels for -
grinding conventional metals and today’s sophisticated alloys. surface grinding | centerless grinding | cylindrical grinding | off-hand
CGW products are manufactured under strict quality control. CGW grinding | creep-feed grinding | cutting off (reinforced and non-reinforced)
is certified to the highest industrial standards: EN 12413, EN 13743,
ANSI B7.1, ISO 18001, ISO 14001 and OSA. We don’t say we invented the wheel, we just know how to make it better!

2 | Cutting, Grinding & Finishing 3

 The Label Technical Information
Technical Information

Technical Information
Grinding Wheel Quality
The quality of grinding wheel performance is related to the specific conditions of a given
Application application, such as type of machine and composition of workpiece, and is evaluated according
to two criteria: G-Ratio and Efficiency.

1) G-Ratio or Grinding Ratio

Maximum safe
Wheel diameter operating speed In grinding applications this is the ratio of the weight of material removed to the loss of grinding
wheel weight over a given period of time.
This ratio is equivalent to the length of wheel life for a specific application.

Wheel dimensions In cutting applications, it is the ratio of the area of material cut to the area of the cut-off wheel
Safety instructions
lost. The higher the ratio, the more work the wheel will do.
Spec.
Type OSA certified &
EAN number European safety standard

EAN bar code Grinding Applications Cutting Applications

material removed (gr.) section area x no. of cuts (cm^2)

G-Ratio Calculation G= G=
wheel weight loss (gr.) wheel area loss (cm^2)

Abrasive Types
2) Efficiency
Aluminium Oxide: The most common of all grains, used for heavy-duty, This indicates the rate of material removal (grams/min.) in grinding applications, or the total area
A
general-purpose work
of the material that has been cut in a given period of time (cm^2/min.) in cutting applications.

White Aluminium Oxide: The high friability of this grain gives it the characteristic
WA of fast and cool cutting
Used for light grinding of steel of all kinds, particularly stainless and tool steel Grinding Applications Cutting Applications

material removed (gr.) section area x no. of cuts (cm^2)

Zirconia Aluminium Oxide: For high-performance grinding and very long life Efficiency Calculation E= Q=
ZA test period (min.) test period (min.)
Excellent on ferrous metals, castings, and stainless steel

C Silicon Carbide: For grinding masonry, concrete, stone, and non-ferrous metals

4 | Cutting, Grinding & Finishing 5

 Extreme Discs

Extreme Discs - Metal and Stainless Steel

Cutting discs for Metal & Steel

EXTREME Extreme Cutting Discs - The leading technological

line with best performance: long life and exceptionaly
high stock removal rate.

Thin Cutting Discs

Angle 80 m/s
Grinder

Extreme Cutting Discs for Metal & Steel

Dimensions Spec. EAN No. R.P.M. Quantity
Inches mm Box Master Box

4x 3/64 x 5/8 100x1.0x15.88 A 46 TBF 846047 15,300 25

41/2 x 3/64 x7/8 115x1.0x 22.23 A 46 TBF 851416 13,300 25
41/2 x1/16 x7/8 115x1.6x22.23 A 46 TBF 846160 13,300 25
5x 3/64 x7/8 125x1.0x22.23 A 46 TBF 851423 12,250 25
5x1/16 x7/8 125x1.6x 22.23 A 46 TBF 846139 12,250 25
7x1/16 x7/8 180x1.6x22.23 A 46 TBF 846108 8,500 25
9x 5/64 x7/8 230x 2x 22.23 A 46 TBF 846061 6,650 25

Angle 80 m/s
Grinder

Extreme Cutting Discs for Stainless Steel

CGW is proud to present the EXTREME, a new line of Thin Cutting Discs Dimensions Spec. EAN No. R.P.M. Quantity
developed with most advanced technology to achieve optimum results. Inches mm Box Master Box

Especially designed for the professional market, CGW EXTREME 4x 3/64 x 5/8 100x1.0x15.88 WA 46 SBF 846054 15,300 25
delivers significant increase in cutting, speed and number of cuts, for 41/2 x 3/64 x7/8 115x1.0x 22.23 WA 46 SBF 846177 13,300 25
varied metal and stainless applications. 41/2 x1/16 x7/8 115x1.6x22.23 WA 46 SBF 851393 13,300 25
5x 3/64 x7/8 125x1.0x22.23 WA 46 SBF 846146 12,250 25
5x1/16 x7/8 125x1.6x 22.23 WA 46 SBF 851409 12,250 25
7x1/16 x7/8 180x1.6x22.23 WA 46 SBF 846122 8,500 25
9x 5/64 x7/8 230x 2x 22.23 WA 46 SBF 846092 6,650 25

www.cgwheels.com | [email protected] | Tel: 972 4 6507216 | Fax: 972 4 6540899

7
 3-in-1 Discs Track Slicer
3in1 Discs

Cutting Discs and Grinding Wheels | Rail Tracks

Cutting, Grinding, & Finishing of Stainless and High Carbon Steels Cutting Discs for Rail Tracks

Top performance in a single disc: A - Aluminium Oxide

• Fast, high-quality cutting CGW Track Slicer doubled reinforced high performance disc for rail track cutting.
• Great grinding and weld stock removal • Designed for fast, free cutting for heavy-duty rail
• Excellent surface finishing • Maintains straight geometry of the cut
• Contaminant free: Fe-S-Cl≤0.1%, • Maximize productivity with high number of cuts per disc
designed for use on stainless steel
• Additional fibreglass net provides extra strength and
flexibility
High Speed
• Ideal for a wide variety of metal and stainless steel Petrol/Gas 100 m/s
applications: particularly recommended for cutting metal Saw
profiles and thin pipes, and removing weld slag
• Highly cost effective: Eliminate frequent disc changes;
stock fewer discs
Dimensions Spec. EAN No. R.P.M. M/S
• Use instead of a flap disc for an excellent finish to the
workpiece surface Inches mm

12x 5/32 x1 305x4x 25.4 938810 6,400 100

12x 5/32 x7/8 305x3.8x 22.23 975730 6,400 100
A 24 SBF
Angle 80 m/s 14x 5/32 x1 356x4x 25.4 587261 5,500 100
Grinder
16x 5/32 x1 402x4x 25.4 827596 4,800 100

Dimensions Spec. EAN No. R.P.M. Quantity

Inches mm Box Master Box
Grinding Wheels
41/2 x 3/32 x7/8 115x 2.5x 22.23 A 36 SBF 812783 13,300 25
5x 3/32 x7/8 125x 2.5x 22.23 A 36 SBF 814879 12,250 25
for Rail Profile Grinding
7x1/8 x7/8 180x3.2x 22.23 A 36 SBF 870066 8,500 25
9 x1/8 x7/8 230x3.2x 22.23 A 36 SBF 886746 6,650 25
CGW resin bonded grinding wheels especially produced
for use in the rail industry for the maintenance and repair
of the rail. With advance technology, CGW grinding wheels
designed to re-profile the rail track and remove small
defects from the surface.

Dimensions Spec. Type EAN No. R.P.M. M/S

mm

150 x72x57 4x M8 191543 6,400 50

125x 65x M20 A 16 Q4B T-6 (NUT) 001156 7,650 50
147x 65x5/8" T-6 (NUT) 916016 6,400 50

8 | Cutting, Grinding & Finishing 9

 Cutting Discs Grinding Discs
Cutting Discs | Metal & Steel

Grinding Discs | Metal & Steel

for Metal & Steel for Metal & Steel

A - Aluminium Oxide
Cutting discs designed for sharp, clean, cutting action on A 24 RBF - Bond design offers excellent stock removal.
carbon steels, stainless steel, and other alloys. Recommended for use on structural steel and welds.
A 24 TBF - High grain concentration, for tough grinding and
notching.
Angle 80 m/s
Grinder A 30 RBF - New combination of grain and bond makes for
an easier grind, higher efficiency, and longer life.

Thin Discs for Metal & Steel Cutting

Dimensions Spec. EAN No. R.P.M. Quantity Angle 80 m/s
Grinder
Inches mm Box Master Box

4x 3/64 x 5/8 100 x1.0x16 A 46 TBF 638642 15,300 25

4x1/16 x 5/8 100 x1.6x16 A 36 TBF 638659 15,300 25
41/2 x 3/64 x7/8 115x1.0x 22.23 A 46 TBF 878437 13,300 25
Dimensions Spec. EAN No. R.P.M. Quantity
41/2 x1/16 x7/8 115x1.6x 22.23 A 36 TBF 311842 696611 13,300 25
Inches mm Box Master Box
41/2 x 5/64 x7/8 115x 2.0x 22.23 A 36 TBF 457854 13,300 25
41/2 x1/4 x7/8 115x6.5x22.23 A 24 RBF 311682 13,300 25
5x 3/64 x7/8 125x1.0x 22.23 A 46 TBF 878444 12,250 25
41/2 x1/4 x7/8 115x6.5x22.23 A 30 RBF 13,300 25
5x1/16 x7/8 125x1.6x 22.23 A 36 TBF 311873 12,250 25
5x1/4 x7/8 125x6.5x22.23 A 24 RBF 311903 12,250 25
5x 5/64 x7/8 125x 2.0x 22.23 A 36 TBF 639618 12,250 25
5x1/4 x7/8 125x6.5x22.23 A 30 RBF 12,250 25
6x 3/64 x7/8 155x1.2x 22.23 A 46 TBF 639687 10,200 25
6x1/4 x7/8 150x6.5x22.23 A 24 RBF 639700 10,200 25
6x1/16 x7/8 155x1.6x 22.23 A 36 TBF 640140 10,200 25
6x1/4 x7/8 150x6.5x22.23 A 30 RBF 10,200 25
6x 5/64 x7/8 155x 2.0x 22.23 A 36 TBF 633432 10,200 25
7x1/4 x7/8 180x6.5x22.23 A 24 RBF 311996 8,500 25
7x1/16 x7/8 180x1.6x 22.23 A 36 TBF 345045 835911 8,500 25
7x1/4 x7/8 180x6.5x22.23 A 30 RBF 992935 8,500 25
7x 5/64 x7/8 180x 2.0x 22.23 A 36 TBF 640195 8,500 25
7x 9/32 x7/8 180x7.0x 22.23 A 24 RBF 995387 8,500 25
9x 5/64 x7/8 230x 2.0 x 22.23 A 36 TBF 312016 6,650 25
9x1/4 x7/8 230x6.5x22.23 A 24 RBF 312047 6,650 25
Metal & Steel Cutting 9x1/4 x7/8 230x6.5x22.23 A 30 RBF 992959 6,650 25

Dimensions Spec. EAN No. R.P.M. Quantity

Inches mm Box Master Box

41/2 x1/8 x7/8 115x3.2x 22.23 A 24 RBF 313846 311675 13,300 25

5x1/8 x7/8 125x3.2x 22.23 A 24 RBF 313839 311880 12,250 25
6x1/8 x7/8 155x3.2x 22.23 A 24 RBF 640171 10,200 25
6x1/8 x7/8 150x3.2x 22.23 A 24 RBF 639694 10,200 25
7x1/8 x7/8 180x3.2x 22.23 A 24 RBF 315642 311972 8,500 25
9x1/8 x7/8 230x3.2x 22.23 A 24 RBF 313822 312023 6,650 25

10 | Cutting, Grinding & Finishing 11

 Cutting Discs Grinding Discs
Cutting Discs | Stainless Steel

Grinding Discs | Stainless Steel;

for Stainless Steel for Stainless Steel

WA - White Aluminium Oxide

Designed for sharp, clean cutting action on WA - White Aluminum Oxide
stainless steel and other alloys.
Contaminant-free: Fe-S-Cl≤0.1% WA 24 SBF bond is designed for fast stock removal on
stainless steel and steel.
Contaminant-free: Fe-S-Cl≤0.1%
Angle 80 m/s
Grinder

Angle 80 m/s
Thin Discs for Stainless Steel Cutting Grinder
Dimensions Spec. EAN No. R.P.M. Quantity
Inches mm Box Master Box

4x 3/64 x 5/8 100 x1.0x16 WA 46 SBF 461493 15,300 25

Cutting Discs | Aiuminium

4x1/16 x 5/8 100 x1.6x16 WA 36 SBF 312283 15,300 25 Dimensions Spec. EAN No. R.P.M. Quantity

4x 5/64 x 5/8 100x 2.0x16 WA 36 SBF 639540 15,300 25 Inches mm Box Master Box

41/2 x 3/64 x7/8 115x1.0x 22.23 WA 46 SBF 878451 13,300 25 41/2 x1/4 x7/8 115x 6.5x 22.23 WA 24 SBF 312313 13,300 25

41/2 x1/16 x7/8 115x1.6x 22.23 WA 46 SBF 312290 521142 13,300 25 5x1/4 x7/8 125x 6.5x 22.23 WA 24 SBF 607594 12,250 25

41/2 x 5/64 x7/8 115x 2.0 x 22.23 WA 36 SBF 13,300 25 6x1/4 x7/8 150x 6.5x 22.23 WA 24 SBF 639755 10,200 25

5x 3/64 x7/8 125x1.0x 22.23 WA 46 SBF 878468 12,250 25 7x1/4 x7/8 180x 6.5x 22.23 WA 24 SBF 312368 8,500 25

5x1/16 x7/8 125x1.6x 22.23 WA 36 SBF 312320 12,250 25 9x1/4 x7/8 230x 6.5x 22.23 WA 24 SBF 312382 6,650 25

5x 5/64 x7/8 125x 2.0x 22.23 WA 36 SBF 606146 12,250 25

6x 3/64 x7/8 155x1.2x 22.23 WA 46 SBF 639717 10,200 25 Cutting Discs
6x1/16 x7/8 155x1.6x 22.23 WA 36 SBF 642038 10,200 25
for Aluminium
7x1/16 x7/8 180x1.6x 22.23 WA 36 SBF 345052 835928 8,500 25
7x 5/64 x7/8 180x 2.0x 22.23 WA 36 SBF 640201 8,500 25 ALU - Specially Treated Aluminium Oxide
9 x 5/64 x7/8 230x 2.0 x 22.23 WA 36 SBF 474684 657674 6,650 25 For cutting aluminium and non-ferrous metals.
Special assures non-loading.
Stainless Steel Cutting
Dimensions Spec. EAN No. R.P.M. Quantity Angle 80 m/s
Inches mm Box Master Box Grinder
41/2 x1/8 x7/8 115x3.2x 22.23 WA 24 SBF 551156 312306 13,300 25
5x1/8 x7/8 125x3.2x 22.23 WA 24 SBF 639632 616596 12,250 25 Dimensions Spec. EAN No. R.P.M. Quantity
6x1/8 x7/8 155x3.2x 22.23 WA 24 SBF 640188 10,200 25 Inches mm Box Master Box

6x1/8 x7/8 150x3.2x 22.23 WA 24 SBF 639748 10,200 25 41/2 x1/16 x7/8 115x1.6x 22.23 ALU 36 NBF 640102 13,300 25
7x1/8 x7/8 180x3.2x 22.23 WA 24 SBF 551163 312337 8,500 25 5x1/16 x7/8 125x1.6x 22.23 ALU 36 NBF 640324 12,250 25
9x1/8 x7/8 230x3.2x 22.23 WA 24 SBF 534555 312375 6,650 25 6x1/16 x7/8 155x1.6x 22.23 ALU SA 30 NBF 10,200 25

12 | Cutting, Grinding & Finishing 13

 Cutting Discs Cutting Discs
Zirconia Cutting and Grinding Discs

Cutting and Grinding Discs | Masonry

for Metal & Steel for Masonry

C - Silicon Carbide
ZA - Zirconia Aluminium Oxide
For cutting masonry, concrete, stone, ceramics,
For high-performance grinding and very long life. marble, and non-ferrous metals.
Excellent on ferrous metals, castings, and stainless steel.

Angle 80 m/s
Grinder
Angle 80 m/s
Grinder

Dimensions Spec. EAN No. R.P.M. Quantity

Dimensions Spec. EAN No. R.P.M. Quantity Inches mm Box Master Box

Inches mm Box Master Box 4x1/8 x 5/8 100x3.0x16 C 24 RBF 315666 15,300 50

41/2 x1/8 x7/8 115x3.2x 22.23 ZA 24 TBF 989096 13,300 25 41/2 x1/8 x7/8 115x3.2x 22.23 C 24 RBF 313884 312207 13,300 50

7x1/8 x7/8 180x3.2x 22.23 ZA 24 TBF 989157 8,500 25 5x1/8 x7/8 125x3.2x 22.23 C 24 RBF 313877 315673 12,250 50

9 x1/8 x7/8 230x3.2x 22.23 ZA 24 TBF 989171 6,650 25 7x1/8 x7/8 180x3.2x 22.23 C 24 RBF 315659 312221 8,500 25
9x1/8 x7/8 230x3.2x 22.23 C 24 RBF 313815 312245 6,650 25

Grinding Discs Grinding Discs

for Metal & Steel for Masonry

ZA - Zirconia Aluminum Oxide C - Silicon Carbide

For high-performance grinding and very long life. For grinding masonry, concrete, stone, marble, and
non-ferrous metals.
Excellent on ferrous metals, castings, and stainless steel

Angle 80 m/s Angle 80 m/s

Grinder Grinder

Dimensions Spec. EAN No. R.P.M. Quantity

Dimensions Spec. EAN No. R.P.M. Quantity Inches mm Box Master Box

Inches mm Box Master Box 41/2 x1/4 x7/8 115x 6.5x 22.23 C 24 RBF 13,300 25

41/2 x1/4 x7/8 115x 6.5x 22.23 ZA 24 TBF 673278 13,300 25 5x1/4 x7/8 125x 6.5x 22.23 C 24 RBF 315154 12,250 25

7x1/4 x7/8 180x 6.5x 22.23 ZA 24 TBF 673285 8,500 25 7x1/4 x7/8 180x 6.5x 22.23 C 24 RBF 312238 8,500 25

7x 9/32 x7/8 180x7.0x 22.23 ZA 24 RBF 869404 8,500 25 7x 9/32 x7/8 180x7.0x 22.23 CA 24 RBF 995363 8,500 25

9x1/4 x7/8 230x 6.5x 22.23 ZA 24 TBF 673261 6,650 25 9x1/4 x7/8 230x 6.5x 22.23 C 24 RBF 312252 6,650 25

14 | Cutting, Grinding & Finishing 15

 Chop Saw Cutting Discs Stationary Saw Discs
Chop Saw Cutting Discs

Stationary Saw Discs

Used on low-power, light-weight cutoff machines that are A - Aluminium Oxide
popular on building sites because they are portable and can
For cutting structural steel, bar stock, tubing,
take 12" / 305mm & 14" / 356 mm discs.
and ferrous metals.
For general purpose metal and steel and applications –
structural steel cross sections, pipes, and tubing. C - Silicon Carbide
SR - Single reinforced - For cutting small cross sections and For cutting masonry, concrete, stone, and
tubings. Free cutting and burr free. non-ferrous metals.

DR - Double reinforced - For cutting larger cross sections For use on stationary machines.
and tubing. Straight cuts for harder-to-cut materials.

Electric Electric
Portable 80 m/s Stationary 80 m/s
Chop Saw Saw

Metal & Steel Cutting | A - Aluminum Oxide Metal & Steel Cutting | A - Aluminium Oxide
Dimensions Spec. EAN No. R.P.M. Quantity Dimensions Spec. EAN No. R.P.M. Quantity
Inches mm Box Master Box Inches mm Box Master Box

DR 12x7/64"x 20mm 305x 2.8x 20 A 36 TBF 5,100 10 12x1/8 x1 305x3.5x 25.4 A 24 RBF 312061 5,100 10
DR 12x7/64 x1 305x 2.8x 25.4 A 36 TBF 639960 5,100 10 14x1/8 x1 356x3.5x 25.4 A 24 RBF 312078 4,400 10
SR 12x1/8 x1 305x3.0x 25.4 A 36 TBF 5,100 10 16x 5/32 x1 402x4.0x 25.4 A 24 RBF 3,850 10
DR 14x7/64 x1 356x 2.8x 25.4 A 36 TBF 640003 4,400 10
SR 14x1/8 x1 356x3.2x 25.4 A 36 TBF 675296 4,400 10
DR 16x1/8 x1 402x3.2x 25.4 A 36 TBF 3,850 10 Masonry, Concrete & Stone Cutting | C - Silicon Carbide
SR 16x1/8 x1 402x3.2x 25.4 A 36 TBF 946655 3,850 10
Dimensions Spec. EAN No. R.P.M. Quantity
Inches mm Box Master Box

12x1/8 x1 305x3.5x 25.4 C 24 RBF 640249 5,100 10

Stainless Steel Cutting | WA - White Aluminium Oxide
14x1/8 x7/8 356x3.5x 22.23 C 24 RBF 329670 4,400 10
Dimensions Spec. EAN No. R.P.M. Quantity 14x1/8 x1 356x3.5x 25.4 C 24 RBF 640041 4,400 10
Inches mm Box Master Box

DR 12x7/64 x1 305x 2.8x 25.4 WA 24 SBF 632930 5,100 10

DR 14x7/64 x1 356x 2.8x 25.4 WA 36 SBF 675784 4,400 10
SR 14x1/8 x1 356x3.2x 25.4 WA 36 SBF 640072 4,400 10
SR 16x1/8 x1 402x3.2x 25.4 WA 36 SBF 660377 3,850 10

16 | Cutting, Grinding & Finishing 17

 High Speed Cutting Discs Pipeline Discs
High Speed Cutting Discs

Pipeline Discs for Metal & Steel

for Metal & Steel

A - Aluminium Oxide A 24 TBF - Aluminium Oxide

For cutting steel and all ferrous metals. For fast cutting and light grinding of ferrous metals
C - Silicon Carbide ZA 24 TBF - Zirconia Aluminum Oxide
For cutting stone, concrete, and brick. High performance design for fast cutting and longer life.
These discs are designed for cutting structural steel, Excellent cutting of ferrous metals and stainless steel
solids, pipes, and tubing. Depressed center disc (thickness 4mm: 1/8") engineered for
For use on portable high-speed petrol/gas-driven saws. cutting and light grinding, especially of pipeline root pass and
welds

High Speed Angle 80 m/s

100 m/s Grinder
Petrol/Gas Saw

Metal & Steel Cutting | A - Aluminium Oxide Dimensions Spec. EAN No. R.P.M. Quantity

Dimensions Spec. EAN No. R.P.M. Quantity Inches mm Box Master Box

Inches mm Box Master Box 41/2 x1/8 x7/8 115x4.0 x 22.23 A 24 TBF 996360 13,300 25

12x 5/32"x 20mm 305x4.0 x 20 A 24 RBF 6,400 10 41/2 x1/8 x7/8 115x4.0 x 22.23 ZA 24 TBF 995233 13,300 25

12x 5/32 x7/8 305x4.0x 22.23 A 24 RBF 315147 6,400 10 5x1/8 x7/8 125x4.0x 22.23 A 24 TBF 677085 12,250 25

12x 5/32 x1 305x4.0x 25.4 A 24 RBF 639977 6,400 10 5x1/8 x7/8 125x4.0x 22.23 ZA 24 TBF 989119 12,250 25

14x 5/32"x 20mm 356x4.0x 20 A 24 RBF 5,500 10 6x1/8 x7/8 150x4.0x 22.23 A 24 TBF 989072 10,200 25

14x 5/32 x1 356x4.0x 25.4 A 24 RBF 640027 5,500 10 6x1/8 x7/8 150x4.0x 22.23 ZA 24 TBF 989133 10,200 25

16x11/64 x1 402x4.5x 25.4 A 24 RBF 640256 4,800 10 7x1/8 x7/8 180x4.0 x 22.23 A 24 TBF 060016 8,500 25
7x1/8 x7/8 180x4.0 x 22.23 ZA 24 TBF 060023 8,500 25
9x1/8 x7/8 230x4.0x 22.23 A 24 TBF 915330 6,650 25
9 x1/8 x7/8 230x4.0x 22.23 ZA 24 TBF 989195 6,650 25
Masonry, Concrete & Stone Cutting | C - Silicon Carbide
Dimensions Spec. EAN No. R.P.M. Quantity
Inches mm Box Master Box

12x 5/32"x 20mm 305x4.0 x 20 C 24 RBF 315055 6,400 10

12x 5/32 x7/8 305x4.0x 22.23 C 24 RBF 315079 6,400 10
12x 5/32 x1 305x4.0x 25.4 C 24 RBF 639984 6,400 10
14x 5/32"x 20mm 356x4.0x 20 C 24 RBF 5,500 10
14x 5/32 x1 356x4.0x 25.4 C 24 RBF 5,500 10

18 | Cutting, Grinding & Finishing 19

 Flap Discs Ceramic Flap Discs
Flap Discs

Flap Discs
ZA - Zirconia Alumina grain CGW'S new ceramic flap disc is the best choice for
grinding stainless steel, titanium, Inconel, and other
For use on stainless steel, sheet metal, tool steels,
hard metals. Using CGW’s ceramic flap disc will give
heat-treated steels, and for the grinding & finishing of
a "cool grinding surface" since the grain has a self-
welds. For aggressive use on heavy duty applications.
sharpening formula.
T-27 / Flat - most efficient when used at an angle of 0° - 15°.
T-29 / Conical - for work on contours and edges.
Best used at an angle of 15° - 25°.

Type 27 Type 29 Angle 80 m/s Type 27 Type 29 Angle 80 m/s

Grinder Grinder

EAN No. Dimensions R.P.M. Quantity EAN No. Dimensions R.P.M. Quantity
Grit

Grit
T-27 T-29 Inches mm Box Master Box T-27 T-29 Inches mm Box Master Box

239962 239979 4x 5/8 102x16 15,300 908530 4x 5/8 102x16 15,300

ZA 36

240500 240517 41/2 x7/8 115x 22.23 13,300 833047 41/2 x7/8 115x 22.23 13,300

40
10 10
241316 241323 5x7/8 125x 22.23 12,250 833054 5x7/8 125x 22.23 12,250
241910 241927 7x7/8 180x 22.23 8,500 833078 7x7/8 180x 22.23 8,500

240012 240029 4x 5/8 102x16 15,300 013272 4x 5/8 102x16 15,300

ZA 40

240630 240647 41/2 x7/8 115x 22.23 13,300 826001 41/2 x7/8 115x 22.23 13,300

60
10 10
241378 241385 5x7/8 125x 22.23 12,250 826018 5x7/8 125x 22.23 12,250
242016 242023 7x7/8 180x 22.23 8,500 833085 7x7/8 180x 22.23 8,500

240142 240159 4x 5/8 102x16 15,300 013289 4x 5/8 102x16 15,300

ZA 60

240906 240913 41/2 x7/8 115x 22.23 13,300 833030 41/2 x7/8 115x 22.23 13,300

80
10 10
241477 241484 5x7/8 125x 22.23 12,250 833061 5x7/8 125x 22.23 12,250
242252 242269 7x7/8 180x 22.23 8,500 833092 7x7/8 180x 22.23 8,500

240241 240258 4x 5/8 102x16 15,300

ZA 80

241095 241101 41/2 x7/8 115x 22.23 13,300

10
241569 241576 5x7/8 125x 22.23 12,250
242412 242429 7x7/8 180x 22.23 8,500

240296 240302 4x 5/8 102x16 15,300

ZA 120

241231 241248 41/2 x7/8 115x 22.23 13,300

10
241651 241668 5x7/8 125x 22.23 12,250
242542 242559 7x7/8 180x 22.23 8,500

20 | Cutting, Grinding & Finishing 21

 Economy Line Flap Discs Resin Fibre Discs
Flap Discs

Fibre Discs
ZA - Zirconia Alumina grain Designed for long life, high stock removal, and cool cutting action – surface sanding and
An economical alternative to the standard disc. polishing, rust and paint removal, deburring and weld blending.
To be used only with backup pad (see page 34).
Aluminium Oxide - For metal & stainless steel.
Silicon Carbide - Excellent on fiberglass, plastics and
masonry products.
Zirconia Alumina - For metal and stainless steel. Has twice the
cutting action of aluminium oxide discs and is extremely heat
resistant. Best performance on welds, stainless steel,
Type 27 Type 29 Angle 80 m/s Inconel and all tool steels.
Grinder

Angle 80 m/s
EAN No. Dimensions R.P.M. Quantity Grinder
Grit

T-27 T-29 Inches mm Box Master Box

895939 894093 4x 5/8 102x16 15,300

Fibre Discs - Aluminium Oxide
ZA 36

885930 41/2 x7/8 115x 22.23 13,300

10
999019 888641 5x7/8 125x 22.23 12,250 EAN No. Dimensions R.P.M. Quantity

Grit
7x7/8 180x 22.23 8,500 Inches mm Box Master Box

887989 892884 4x 5/8 102x16 15,300 41/2 x7/8 115x 22.23 13,300

A 16
25
225507 7x7/8 180x 22.23 8,500
ZA 40

827657 892907 41/2 x7/8 115x 22.23 13,300

10
898350 886708 5x7/8 125x 22.23 12,250 225279 41/2 x7/8 115x 22.23 13,300

A 24
25
937868 903443 7x7/8 180x 22.23 8,500 225521 7x7/8 180x 22.23 8,500

929597 974894 4x 5/8 102x16 15,300 225286 41/2 x7/8 115x 22.23 13,300

A 36
25
225545 7x7/8 180x 22.23 8,500
ZA 60

827664 886432 41/2 x7/8 115x 22.23 13,300

10
898374 898367 5x7/8 125x 22.23 12,250 225293 41/2 x7/8 115x 22.23 13,300

A 50
25
920471 903450 7x7/8 180x 22.23 8,500 225569 7x7/8 180x 22.23 8,500

887996 4x 5/8 102x16 15,300 225309 41/2 x7/8 115x 22.23 13,300

A 60
25
225583 7x7/8 180x 22.23 8,500
ZA 80

827671 887347 41/2 x7/8 115x 22.23 13,300

10
947096 901678 5x7/8 125x 22.23 12,250 225316 41/2 x7/8 115x 22.23 13,300
A 80
25
044764 7x7/8 180x 22.23 8,500 225606 7x7/8 180x 22.23 8,500

225323 41/2 x7/8 115x 22.23 13,300

A 100

929603 4x 5/8 102x16 15,300

25
225620 7x7/8 180x 22.23 8,500
ZA 120

937851 974887 41/2 x7/8 115x 22.23 13,300

10
225330 41/2 x7/8 115x 22.23 13,300
A 120

901685 5x7/8 125x 22.23 12,250

25
7x7/8 180x 22.23 8,500 225644 7x7/8 180x 22.23 8,500

22 | Cutting, Grinding & Finishing 23

 Fibre Discs - Silicon Carbide Fibre Discs - Zirconia Alumina
Fibre Discs

Fibre Discs
EAN No. Dimensions R.P.M. Quantity EAN No. Dimensions R.P.M. Quantity
Grit

Grit
Inches mm Box Master Box Inches mm Box Master Box

225699 41/2 x7/8 115x 22.23 13,300 41/2 x7/8 115x 22.23 13,300

ZA 120 ZA 100 ZA 80 ZA 60 ZA 50 ZA 36 ZA 24 ZA 16
C 16

25 25
225842 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225705 41/2 x7/8 115x 22.23 13,300 683680 41/2 x7/8 115x 22.23 13,300
C 24

25 25
225873 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225712 41/2 x7/8 115x 22.23 13,300 683697 41/2 x7/8 115x 22.23 13,300
C 36

25 25
225910 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225729 41/2 x7/8 115x 22.23 13,300 683703 41/2 x7/8 115x 22.23 13,300
C 50

25 25
225965 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225736 41/2 x7/8 115x 22.23 13,300 683710 41/2 x7/8 115x 22.23 13,300
C 60

25 25
225996 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225743 41/2 x7/8 115x 22.23 13,300 683734 41/2 x7/8 115x 22.23 13,300
C 80

25 25
226030 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225750 41/2 x7/8 115x 22.23 13,300 41/2 x7/8 115x 22.23 13,300
C 100

25 25
226078 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225767 41/2 x7/8 115x 22.23 13,300 683741 41/2 x7/8 115x 22.23 13,300
C 120

25 25
226108 7x7/8 180x 22.23 8,500 7x7/8 180x 22.23 8,500

225774 41/2 x7/8 115x 22.23 13,300

C 150

25
226146 7x7/8 180x 22.23 8,500

225781 41/2 x7/8 115x 22.23 13,300

C 400 C 320 C 280 C 240 C 220 C 180

25
226177 7x7/8 180x 22.23 8,500 Ceramic Fibre Discs
225798 41/2 x7/8 115x 22.23 13,300
25
226207 7x7/8 180x 22.23 8,500

225804 41/2 x7/8 115x 22.23 13,300

25 New product: 115mm and 180mm fibre discs can
226245 7x7/8 180x 22.23 8,500
be ordered with ceramic grain, grits 16–120.
225811 41/2 x7/8 115x 22.23 13,300
25
226269 7x7/8 180x 22.23 8,500

225828 41/2 x7/8 115x 22.23 13,300

25
226290 7x7/8 180x 22.23 8,500

225835 41/2 x7/8 115x 22.23 13,300 Backup Pads

25
226320 7x7/8 180x 22.23 8,500 Dimensions EAN No. Quantity
Inches mm Box

41/2 x M14 115x M14 238927

1
7x M14 180x M14 238934

24 | Cutting, Grinding & Finishing 25

 Safety Guide for the Use of Abrasive Wheels
Safety Guide

Safety Guide
Bonded abrasive products are breakable and shall therefore be handled with utmost care. Mounting - cont. Operation
The use of damaged, improperly mounted or improperly used abrasive products is dangerous
• At the completion of wheel mounting, • Care shall be taken not to apply excessive
and can cause serious injuries.
a safety guard covering at least one half pressure between the abrasive wheel and
of the wheel shall be in place (ILL. 2). the workpiece, and to prevent the machine
All safety guard fasteners shall be in place from slowing noticeably or the workpiece
Delivery, Handling and Storage Mounting and properly tightened. Grinding wheels from becoming overheated.
must not be operated on any machine which
• Abrasive products shall be handled and • The mounting of abrasive wheels shall be • Grinding must not be performed on the side
has had its safety guard removed.
transported with care. carried out according to the instructions of the wheel (ILL. 4).
provided by both the wheel and the
• Abrasive products shall be stored in such
machine manufacturers.
a manner that they are not subjected to
mechanical damage and/or a high level • Mounting of abrasive products shall be
of humidity. carried out by a qualified trained person.
• Flanges and adaptors shall be checked
for flatness of bearing surface. Sprung or
Selection of the Abrasive Product warped flanges or adaptors, or those which
• Information on the label or the abrasive are not clean and free of burrs, must not be
product, as well as restrictions of use, used.
safety indications or any other instruction,
• The spindle end nut shall be tightened only
shall be followed.
enough to drive the wheel and prevent
• Wheels used on any machine shall only be slippage. ILL. 2. Guard covers at least 1/2 of wheel ILL. 4. Don’t grind on side of wheel
of a type for which the machine is designed.
• All newly mounted wheels shall be run at
operating speed for at least ten seconds
Inspection before applying to workpiece. No one shall Personal Protection Stopping the Machine
stand in front of or in line with the wheel,
• Prior to mounting, all abrasive wheels shall • Safety goggles or safety spectacles shall be • Before placing the hand-held grinding
and the maximum safe operating speed
be visually inspected. Wheels which show worn by all personnel exposed to grinding machine on the workbench or floor it shall
must not be exceeded.
evidence of cracks, abusive handling or operations (ILL. 3). be ensured that the abrasive wheel has
abusive storage must not be mounted. • In the case of strong vibrations during the come to a complete stop.
test run, the machine shall be stopped, • Where necessary, additional personal
the tightening nut released, the wheel protective equipment shall be used, such as
Operating Speed face protection, ear protection, respiratory
remounted, and the machine restarted.
• Machine speed shall be set and measured If the strong vibrations persist, the wheel devices, aprons, protective footwear, and
to make sure that it does not exceed the must not be used. protective gloves (ILL. 3).
maximum operating speed designated for
• Arbor hole size: Abrasive wheels shall
the abrasive wheel (ILL. 1).
fit freely but not loosely on the machine
spindle. The size of the arbor hole must not
be altered to fit the spindle.

ILL. 3. Wear personal protective equipment

ILL. 1. Observe maximum safe operating speed

26 | Cutting, Grinding & Finishing 27

 Vitrified Grinding Wheels: Products by Category
Vitrified Grinding Wheels

Vitrified Grinding Wheels

Precision grinding wheels Cylindrical grinding wheels Toolroom grinding wheels
CGW engineers have Wheels for general Toolroom wheels are up to 450mm (18").
developed specially purpose cylindrical available in the following A - Aluminium Oxide for metal, iron and
formulated wheels for grinding applications abrasive types: general use.
resharpening single- (O.D. grinding) are WA (white) for light stock GC - Green Silicon Carbide for carbide or
and multi-point cutting available in all abrasive removal, multi-purpose. non-ferrous metals
tools, for surface, types and profiles, up to
PA (pink) for medium WA/WAB: WA for stainless steel; WAB for
cylindrical, and all other 25” (625mm) in diameter.
stock removal, good for high-speed steel (HSS).
grinding operations. Standard types: 1, 5, 6, 7, 20, 21, profile N. holding form.
For grinding steels and high-speed steels (HSS), Special profiles are available on request.
AZ (WAB) (blue) for medium stock removal, Dressing wheels, blocks and sticks
CGW offers a large selection of abrasive types: Abrasive types: WA, PA, AZ, RA, AS, GC, DA. good for holding form and for heat-sensitive CGW produces all
white, blue, red and pink aluminium oxide, and
materials. types and dimensions
AS (ceramic abrasive). For tungsten carbide
RA (red) for heavy stock removal, good for of dressing wheels
applications, we recommend green silicon Centerless grinding wheels
holding form and for heat-sensitive materials. for diamond and CBN
carbide.
CGW manufactures AS (blue ceramic abrasive grit) for heavy stock wheels, by customer
Standard types: 1, 5, 6, 7, 11 & 12. Special types a wide range of removal, good for holding form, long life. request.
are available on request. dimensions in centerless
GC (green) for grinding carbide and non-ferrous All types of sticks and
and regulating wheels, blocks are available for various applications
metals.
for three types of feed
Creep feed grinding wheels grinding: Standard types: 1, 6, 11, 12. Additional shapes
such as cleaning and knife sharpening (single-
or double-layered).
CGW offers a broad available on request.
Thrufeed - the workpiece
range of creep feed passes between the grinding and regulating
grinding wheels for both Internal grinding wheels
wheels, from one side of the machine to the
continuous dressing other. For grinding internal
and periodic (non- diameters (bores/
Infeed - the workpiece is placed on the work-rest
continuous) dressing. holes), one of the most
between the grinding and the regulating wheels
Our R&D department has challenging grinding
and held in position against the end-stop.
developed bonds with processes.
high porosity for wheels of different abrasive Endfeed - used to produce tapered cylindrical
The recommended
types: WAG, WAB, WAY, WAR, AS, RA, PA. parts. The grinding wheel, the regulating wheel
wheel for internal
and the workpiece are set in fixed positions,
Our large finishing department is equipped with grinding has a diameter of up to 2/3 of the final
and the workpiece fed from the front to a fixed
CNC machines that profile wheels according to bore required.
end-stop.
customer requirements. CGW offers all sizes up to 150mm (6”) in
Centerless wheels: Diameter up to 600mm (24"),
diameter, types: 1, 5, 6.
Thickness up to 500mm (20").
Abrasive types: WA, RA, AS, PA, GC. Special
Surface grinding wheels Regulating wheels: Diameter up to 350mm (14"),
types available on request.
Surface grinding wheels Thickness up to 500mm (20").
are used for heavy stock
removal and precision Bench grinding wheels
surface grinding. Straight T-1 wheels are
CGW offers a wide range used for off-hand tool
of sizes, with diameters sharpening and grinding.
of up to 25” (625mm), in General purpose vitrified
all types and grits. wheels for use on bench
Standard types: 1, 2, 5, 6, 7. Segments and and pedestal grinders,
special types by request. Abrasive types WA, PA, CGW bench wheels are
AZ, RA, AS, GC, DA, C. available in diameters of

28 | Cutting, Grinding & Finishing 29

 Application Guide Notes
Application Guide

✓ = Recommended | ● = May be used

Cutting Grinding

ZA 24 R/ZA 30 R
A 36 T/ A 36 S

A 24 R/A 30 R
ASL Razor

ASL Razor
ALU 36 N

WA 30 S

WA 46 S
WA 36 S

WA 24 R
WA 24 S

ZA 24 T
A 30 R

C 24 R

C 24 R
A 46 T
A 24 R
A 24 S
Spec.
Application
Angle Iron - General ✓ • ✓ ✓ ✓ • ✓ • • • • ✓ ✓ ✓ • •
Iron / Steel Bar ✓ • ✓ ✓ ✓ • ✓ • • • • ✓ ✓ ✓ • •
Metal Decking & Cable • ✓ • • • • • • • • • ✓ • • •
Ferrous Metals

Pipeline ✓ • ✓ ✓ ✓ ✓ • • • • ✓ ✓ ✓ • •
Wall Studs ✓ • ✓ ✓ ✓ • • • • • ✓ ✓ • • •
High Tensile Steel ✓ • ✓ ✓ ✓ ✓ • • • • ✓ ✓ ✓ • ✓
Stainless Steel Sheets • • • ✓ ✓ ✓ ✓ ✓ ✓ ✓ • • ✓ ✓ •
Stainless Steel Bars • • • • • ✓ ✓ ✓ ✓ ✓ • • ✓ ✓ •
Rails • ✓ • ✓ • ✓ ✓

Cast Steel • • • • • • • • • • • • ✓ • • • • ✓
Castings

Grey Cast Iron • • • • • • • • • • • • ✓ • • • • ✓

Ductile Iron • • • • • • • • • • • • ✓ • • • • ✓
Non-Ferrous

Aluminium Alloys • • • • • ✓ • • • • • • • • •
Metals

Copper • • • • • ✓ • • • • • • • • •
Brass, Bronze • • • • • ✓ • • • • • • ✓ • •
Titanium • • • • • • • • • • • • ✓ • ✓

Asphalt / Green Concrete ✓ ✓

Concrete ✓ ✓
Roof Tiles ✓ ✓
Slate ✓ ✓
Masonry

Masonry ✓ ✓
Marble ✓ ✓
Paving Bricks ✓ ✓
Firing Bricks ✓ ✓
Solid Bricks ✓ ✓
Clay Pipe ✓ ✓

30 | Cutting, Grinding & Finishing 31

Our Values
Professional excellence
We strive for the highest quality in our products
and our service.

Integrity and fairness

We are transparent and reliable in our interactions
with all our business partners.

Strategic partnerships
We work diligently to make our customers, our
suppliers, and our employees our "strategic partners".

Creative innovation
We harness technological leadership, individual and
company initiatives, and the will to change, to keep the
organization moving forward.
Worldwide Headquarters: Tel. 972 4 6507216 [email protected]
Kibbutz Sarid 3658900, Israel Fax. 972 4 6540899 www.cgwheels.com

U.S.A. Tel. 800-447-4248 www.cgwcamel.com

7525 N Oak Park Ave. Niles, IL 60714 Fax. 800-447-3731