Parts Catalog HPI5500

HP Indigo press 5500
Parts Catalog
© Hewlett-Packard Company 2008 All other products or name brands are
trademarks of their respective holders.
All Rights Reserved. Reproduction,
adaptation or translation without The HP Indigo press is a Class 1 Laser
prior written permission is prohibited, Product containing high-voltage power
except as allowed under the supplies and laser light sources. There
copyright laws. is no danger to persons or equipment
when the system is operated in
The information furnished in this
accordance with the directions provided
manual is for informational use only,
by HP in this and other publications. All
is subject to change without notice,
high-voltage power supplies and laser
and should not be construed as a
sources are located behind protective
commitment by HP. All intellectual
covers. Warning labels are attached to
rights arising from, accruing to, and
each protective cover. Do not remove
residing in this manual are the
covers.
property of HP. HP assumes no
responsibility or liability for any Publication number:
errors or inaccuracies that may PDF file: CA293-04190 (do not order)
appear in this manual. Revision: 06
17-Mar-08
Except as permitted by HP, nothing
herein may be copied, reproduced,
or distributed in any form or any
medium without the express written
permission of HP.
Hewlett-Packard Company
11311 Chinden Boulevard
Boise, Idaho 83714 U.S.A.
CA245-22600 Bottom cooling assy, IMP..................................... F-1
Contents CA244-01000 Water valve assy (S)............................................ F-2
General information ......................................................................A-1 CA244-01011 Drain pump assy (S) ............................................ F-2
Signs and conventions ................................................................ A-1 EAS-1027-52 Level switch long wire (S) ..................................... F-2
PDF file ....................................................................................... A-1 Cleaning station ............................................................................G-1
Presses supported ...................................................................... A-1 CA245-13504 Cleaning station assy (S) .....................................G-1
Overview ........................................................................................B-1 MPT-8383-51 C.S wetting & bearing assy (S) ............................G-3
Section view................................................................................ B-2 EHE-2119-54 Cable assy W119 (S) ...........................................G-3
Front view ................................................................................... B-3 MPT-1078-51 Sponge roller top assy (S)....................................G-3
Rear view .................................................................................... B-4 CA245-07470 Connector C.S. assy ............................................G-4
Input view.................................................................................... B-5 CA261-00710 Cable assy W71 cleaning station (S) ...................G-4
Output view ................................................................................. B-6 CA245-22710 C.S. sink and tube assy .......................................G-5
Ink unit view ................................................................................ B-7 CA244-06641 Under C/S bath tech assy (S) ..............................G-6
Electronics view .......................................................................... B-8 Cooling........................................................................................... H-1
Utility cabinet view ...................................................................... B-9 CA245-02005 Cooling manifold bracket...................................... H-1
Air knife..........................................................................................C-1 MPJ-1294-51 Cooling manifold short (S) .................................... H-2
CA297-01750 Air knife assy (S) ..................................................C-1 MPJ-1297-51 Cooling manifold long (S) ..................................... H-2
BID engage ....................................................................................D-1 EAS-5104-52 Temperature sensor (S)........................................ H-3
CA245-02681 Arc rear down assy BID .......................................D-1 CA244-00660 Cover assy - temperature sensor ......................... H-4
CA245-04222 Bracket motor big eng ..........................................D-2 CA244-06812 Tube, return, utility cabinet................................... H-4
CA240-08791 Rail 1-5 BID interface ...........................................D-2 CA244-06830 Tube, return, heat exchanger............................... H-4
CA245-02521 Arc front upper BID interface................................D-3 CA244-06852 Tube, supply, utility cabinet.................................. H-5
CA245-04071 Arm front upper 6-7 BID .......................................D-4 CA245-16771 Ametek bracket, assy........................................... H-6
CA245-02501 Arm front upper BID interface (S).........................D-4 Covers ............................................................................................. I-1
CA245-02541 Arc rear upper assy BID.......................................D-5 CA245-20152 Press 5500 skins assy .......................................... I-1
CA245-02531 Arm rear upper assy BID......................................D-5 CA245-21281 Door, skins input top ............................................. I-2
CA245-04201 Shaft cam 1-5 assy BID .......................................D-6 CA245-21321 Panel, feeder side upper ....................................... I-3
CA245-04211 Shaft cam 6-7 BID interface .................................D-7 CA245-22880 Lens, trouble light assy ......................................... I-4
CA245-02601 Arc front down assy BID.......................................D-8 CA245-19971 LED status light assy ............................................ I-5
CA254-00610 Fan assy for Jericho cooling ................................D-9 CA245-11053 Panel, stacker side upper (S)................................ I-6
CA261-00762 W76 cable assy BDU 2 to BID 2 ..........................D-9 CA245-04503 Stacker side lower panel ....................................... I-7
CA261-00782 W78 cable assy BDU 3 to BID 3 ..........................D-9 CA245-04494 Top front cover assy (S)........................................ I-8
CA261-00802 W80 cable assy BDU 4 to BID 4 ..........................D-9 Duplex conveyor ........................................................................... J-1
CA261-00822 W82 cable assy BDU 5 to BID 5 ..........................D-9 CA297-01591 Duplex conveyor Yarden (S) .................................J-1
CA261-00843 W84 cable assy BDU 6 to BID 6 ..........................D-9 CA245-14501 Duplex conveyor closer (S) ...................................J-2
CA261-00862 W86 cable assy BDU 7 to BID 7 ..........................D-9 Electronics and chassis ............................................................... K-1
Wall engage assy......................................................................D-10 CA245-22491 Yarden chassis and walls..................................... K-1
BID unit .......................................................................................... E-1 CA245-17843 Yarden chassis assy ............................................ K-4
CA245-16670 BID 58.1 top assy................................................. E-1 CA245-22421 Yarden, complex frame ........................................ K-6
CA245-10371 Bridge interlock assy ............................................ E-1 CA245-22390 Yarden, frame assy .............................................. K-8
CA297-00310 Adapter assy F.I. BID interface (S) ...................... E-2 CA245-22370 Yarden frame tech assy ..................................... K-10
MPJ-1167-52 BID slant drip trays assy ....................................... E-3 CA255-00073 Module SCU (S)................................................. K-11
Bottom cooling.............................................................................. F-1 CA255-00170 DCI module Yarden (S)...................................... K-12
ENWW 17-Mar-08 HP Indigo press 5500 3
CA255-00160 BDU module Yarden (S).....................................K-13 Bridge and gas springs............................................................. O-14
CA255-00102 PDB assy (S)......................................................K-14 Bridge covers ........................................................................... O-15
CA254-00586 Power distribution unit (S) ..................................K-15 Bridge belts .............................................................................. O-16
CA355-00020 IOC2 assy tested (S) ..........................................K-19 5189-2008 Side ruler of the bridge (S) ..................................... O-17
CA255-00083 MCN main assy (S) ............................................K-20 Vacuum box ............................................................................. O-18
CA245-05400 Bracket electrometer assy ..................................K-21 5189-2044 Feeder bridge vacuum fan (S)................................ O-19
EAS-1090-51 Electrometer board w/con (S)(R) ........................K-22 Bridge nip roller kit ................................................................... O-20
Encoder .......................................................................................... L-1 Air release valve assy .............................................................. O-21
MEN-1011-03 Encoder (S) .......................................................... L-1 Air release servo motor ............................................................ O-22
MPT-8782-51 Link shaft, encoder (S) ......................................... L-2 Suction/blower assy ................................................................. O-23
MPT-0780-04 Shaft extension, encoder...................................... L-2 Drawer locking mechanism ...................................................... O-24
Exit conveyor ................................................................................ M-1 Amatek pipes with clamps kit ................................................... O-25
CA297-01601 Exit conveyor for Yarden (S) ............................... M-1 Connecting beam hardware kit................................................. O-26
CA345-02321 Curved guide EC assy......................................... M-2 Sensor (1 of 4) ......................................................................... O-27
CA345-02311 Arm guide EC assy right (S) ................................ M-3 Sensor (2 of 4) ......................................................................... O-28
CA345-02300 EC main frame assy ............................................ M-4 5189-2047 Feeder Multipick antistatic brush (S) ...................... O-29
CA244-02551 Idler, timing, belt (S) ............................................ M-5 Sensor (3 of 4) ......................................................................... O-30
CA344-02660 Chassis, drive rollers ........................................... M-6 Sensor (4 of 4) ......................................................................... O-31
CA245-03770 Shaft, roller, passive............................................ M-7 Humidity sensor ....................................................................... O-32
CA245-03761 Tensioner, belt, LP2 ............................................ M-7 Drawer slave board .................................................................. O-33
CA244-02740 Guide, conveyor, center ...................................... M-8 Main and vertical slave boards, and power supply ................... O-34
CA261-01173 Cable assy W117 - exit conv ............................... M-8 Drawer moving cables.............................................................. O-35
Exit roller........................................................................................N-1 Hand wheel ....................................................................................P-1
CA245-04160 Exit roller assy (S)(R) ...........................................N-1 CA245-08480 Hand wheel assy (S) ............................................P-1
CA245-09630 Arm assy, exit roller front (S) ................................N-1 Heat exchange .............................................................................. Q-1
CA245-09650 Arm assy, exit roller rear (S).................................N-2 CA245-19260 Heat exchanger with fittings (S) .......................... Q-1
MPT-1518-53 Exit roller kit front..................................................N-2 ILD inline densitometer.................................................................R-1
MPT-1521-53 Exit roller kit rear...................................................N-3 CA345-02960 ILD cover EC........................................................R-1
Feeder............................................................................................ O-1 CA344-01590 Cover ILD tech .....................................................R-2
Covers (1 of 4) ........................................................................... O-1 CA344-01700 Wheel ILD assy ....................................................R-3
Covers (2 of 4) ........................................................................... O-2 Imaging oil system ........................................................................S-1
Covers (3 of 4) ........................................................................... O-3 CA245-19594 Reservoir, imaging oil...........................................S-1
Covers (4 of 4) ........................................................................... O-4 CA245-19573 Oil reservoir, fitting ...............................................S-2
Drawers (1 of 2) ......................................................................... O-5 CA245-19583 LID, oil reservoir, assy..........................................S-3
Feeder large drawer ................................................................... O-6 CA245-09520 Pump with fittings assy (S) ...................................S-4
5189-2034 Feeder sliders long shaft (S) .................................... O-7 CA245-21260 Tube, pump - filter assy........................................S-4
5189-2035 Feeder sliders short shaft (S) ................................... O-7 CA245-17462 Filter and blower assy ..........................................S-5
5189-2036 Feeder drawer short slide rails (S) ........................... O-8 CA245-17451 Filters assy ...........................................................S-6
5189-2037 Feeder drawer long slide rails (S)............................. O-9 CA245-21592 CS pump assy......................................................S-7
Drawers (2 of 2) ....................................................................... O-10 Impression system ........................................................................ T-1
Feed head drawer .................................................................... O-11 CA245-18964 Impression drum Yarden (S) ................................ T-1
Multipick ................................................................................... O-12 MPT-0398-51 Shaft assy, drum IMP (S) ..................................... T-2
Conveyor.................................................................................. O-13 CA245-16690 Arm, idler assy stopper (S)................................... T-2
4 17-Mar-08 ENWW
CA245-20251 Gripper shaft assy light (S)................................... T-3 CA255-00094 Pump, ink tank (S) ............................................. V-27
CA345-03711 IMPpaper holder assy .......................................... T-4 CA245-15291 BID tube assy - BID #2 ...................................... V-28
CA297-00280 Cam gripper assy ................................................. T-5 CA245-07941 BID manifold assy - inj. ...................................... V-29
CA245-09580 Cam gripper twister assy...................................... T-6 CA245-15301 BID tube assy - BID #3 ...................................... V-30
CA245-20012 Arm IMP front assy (S)......................................... T-7 CA245-15311 BID tube assy - BID #4 ...................................... V-31
CA245-20102 Arm IMP rear assy (S).......................................... T-7 CA245-15331 BID tube assy - BID #5 ...................................... V-32
CA245-20620 Locking flanges .................................................... T-8 MPJ-1625-51 Assy, left door, ink cabinet.................................. V-33
CA245-14740 Motor, 2nd transfer gap (S) .................................. T-9 MPJ-1644-51 Assy right door ink cabinet.................................. V-34
EAS-2151-52 Sensor optocupler assy (S) ................................ T-10 CA245-20021 MMI support assy............................................... V-35
CA245-07220 IMP brake - gear 24 assy ................................... T-10 Input feed roller ............................................................................ W-1
CA245-07251 IMP brake - gear 19 assy (S) ............................. T-11 CA297-01610 IFR assy (S) ........................................................ W-1
CA245-07422 Brake mount assy (S)......................................... T-12 CA345-01931 Drive shaft assy .................................................. W-2
MPJ-1766-51 Air knife upper assy IMP..................................... T-13 CA344-00921 Shaft, driver roller assy ....................................... W-2
Ink tank option...............................................................................U-1 CA254-01930 Stepper motor wired............................................ W-3
Q4899A opt. ink tank 5,6,7 colo ..................................................U-1 CA345-01942 Sensor, IR reflective assy (S).............................. W-3
Ink unit ........................................................................................... V-1 CA345-01923 Upper guide temp assy ....................................... W-4
CA245-20871 Yarden ink cabinet assy ....................................... V-1 ITM system..................................................................................... X-1
CA245-20930 Mechanical assy, internal..................................... V-3 CA245-19881 ITM drum Jordan assy (S).................................... X-1
CA244-14120 Component assy, walls ........................................ V-6 CA244-06111 Thermal fuse assy - ITM (S)................................. X-2
CA245-20900 Assy, component, baffle wall................................ V-8 CA245-19960 Bias ring assy - ITM PB ....................................... X-3
MPJ-1528-51 Image oil manifold assy (S) .................................. V-9 CA245-22540 IR sensor, ITM, assy ............................................ X-4
CA245-08661 Air manifold assy (S) .......................................... V-10 CA244-09380 Carbon brush - ITM bias (S)................................. X-5
CA254-01160 Programmed inverter (S).................................... V-11 CA244-09411 Carbon brush, ITM termal fuse (S)....................... X-5
MPJ-1505-51 Ink shelf mechanical assy................................... V-12 CA254-02450 ITM heater lamp assy (S)..................................... X-6
CA297-01430 Kit SP for working surface (S) ............................ V-12 CA244-13660 Stud bias assy (S)................................................ X-6
CA244-14491 MMI shelf assy ................................................... V-12 CA290-02951 Kit replacement bearing front (S) ......................... X-7
CA245-01200 3-way valve assy, water sys (S)(R) .................... V-13 CA290-02941 Kit replacement bearing rear (S) .......................... X-7
CA245-16580 Door small assy.................................................. V-14 CA245-15980 Bias assy.............................................................. X-8
CA245-11070 Water manifold assy (S)(R)................................ V-15 CA245-13900 Bias holder, ITM (S) ............................................. X-8
MPT-9081-51 Imaging agent bottle (S) ..................................... V-16 CA245-04150 Stopper, ITM hood assy (S) ................................. X-9
CA245-14030 Water heater, protective cover ........................... V-17 EAS-2082-51 Sensor temp. IR wired (S) .................................... X-9
CA297-00071 Heater, water, ink cabinet (S)............................. V-18 CA245-22590 Blower assy - exit blanket fan ............................ X-10
CA240-10660 Plastic bottom tray.............................................. V-18 CA245-17471 Fan, suction, assy .............................................. X-11
CA245-20980 Motor lift assy (S) ............................................... V-19 CA254-00071 Outlet ITM hood suction (S) ............................... X-12
CA245-14940 Small solid add assy .......................................... V-20 CA290-02260 Kit SP ITM cover assy........................................ X-13
CA245-14930 Small solid add top assy .................................... V-21 CA245-17080 Interlock activator axis hood left (S) ................... X-14
CA245-14900 Fittings, solid add assy (S) ................................. V-22 Jigs and tools ................................................................................ Y-1
MPT-2691-53 Solid add housings assy (S)............................... V-23 CA245-02831 Waste bottle #1 .................................................... Y-1
MPX-9053-53 Seal perforator assy (S) ..................................... V-24 CA245-02841 Waste bottle #2 .................................................... Y-2
CA245-14910 Concentrate add base assy ............................... V-24 CA290-07900 Operator accessories kit ...................................... Y-3
CA245-08446 Ink tank assy ...................................................... V-25 CA290-08130 Installer accessories kit ........................................ Y-4
CA245-11582 Ink tank subassy (S)........................................... V-26 MJX-1336-51 Sofsub instl. jig assy ............................................. Y-5
CA244-03220 Tube and fitting, ink tank (S) .............................. V-26 MJX-1278-51 Pressure roller ...................................................... Y-5
CA040-44581 Magnet gap gripper adjustment jig .......................Y-5 CA254-00520 Engage rear assy ...............................................FF-3
MPT-5637-51 Connector for chiller (S)........................................Y-6 MPT-4272-52 Engage rear sub assy (S)...................................FF-4
EHE-1251-52 Modem cable assy W251 RJ ................................Y-6 CA245-05000 Motor engage assy (S) .......................................FF-5
EHE-2126-52 Cable assy W126 - RS-232 (S).............................Y-7 CA254-00530 Engage front assy ..............................................FF-5
EHE-2127-52 Cable assy W127 - power (S) ...............................Y-7 MPT-4264-52 Engage front sub assy (S) ..................................FF-6
Main motor ..................................................................................... Z-1 CA245-20641 Light cover PIP assy...........................................FF-7
CA297-00010 Main motor assy (S)(R) ........................................ Z-1 Recycling system .......................................................................GG-1
CA240-11790 Flywheel, direct drive............................................ Z-2 CA245-21251 Recycling system, mixing pump ........................GG-1
CA254-00890 Power resistor for motor (S) ................................. Z-2 MPT-1246-51 Solenoid valve mode 1 (S) ................................GG-2
Ofir option ................................................................................... AA-1 CA245-19032 Recycling system, main assy (S).......................GG-3
Q4898A opt. ofir - on press fas ................................................ AA-1 Scorotron .................................................................................... HH-1
CA245-18851 Ofir ink tank assy............................................... AA-2 CA297-00380 SP scorotron unit (S) ......................................... HH-1
CA245-18840 Ofir ink tank subassy ......................................... AA-3 CA297-01550 Rear endcap (S) ................................................ HH-2
CA245-18830 Pump - ofir ink tank (S)...................................... AA-4 CA245-05643 Bridge, scorotron assy....................................... HH-3
CA245-22180 Flushing can S2 assy ........................................ AA-5 CA245-22580 Ametek assy...................................................... HH-5
Paper handling control .............................................................. BB-1 CA245-22550 Filter fan corona assy ........................................ HH-6
CA255-00270 Module, paper handling control (S) ................... BB-1 CA045-04260 Filter box assy ................................................... HH-7
CA255-00280 Subassy, PCN and DSC (S).............................. BB-2 CA290-03490 Kit front link scorotron (S).................................. HH-8
PC ................................................................................................ CC-1 CA290-03480 Kit rear link scorotron (S)................................... HH-9
Perfector...................................................................................... DD-1 Stacker ........................................................................................... II-1
CA297-00023 Perfector, top assy (S)....................................... DD-1 5188-8574 KIT 28.1 Stacker accessories parts (S) ..................... II-1
CA245-14513 Framework, perfector ........................................ DD-2 5188-8576 KIT 28.3 Elevator guides (S) ..................................... II-1
CA245-06210 Sensor, IR reflective (S) .................................... DD-3 5188-8577 KIT 28.4 Baffle hinge (S) ........................................... II-1
CA245-15200 Interface assy, perfector.................................... DD-4 5188-8575 KIT 28.2 Flipping wheel (S) ....................................... II-1
EAS-1464-51 Sensor pressure resin case (S).......................... DD-5 5188-8578 KIT 29.1 Stacker sensors / switches (S) ................... II-1
MPJ-1894-51 Motor assy, perfector (S) ................................... DD-5 5188-8579 KIT 30.1 Stacker belts (S) ......................................... II-2
MPJ-0962-51 Bridge assy, perfector ........................................ DD-6 5188-8708 KIT 33 Linear solenoid kit (S) .................................... II-2
MPJ-1603-51 Rotors assy, perfector........................................ DD-7 5188-8580 KIT 31.1 Stacker proof tray drive (S)......................... II-2
MPJ-1775-51 Pendulum assy, perfector .................................. DD-8 5188-8707 KIT 34 Vacuum table (S) ........................................... II-2
MPJ-1601-51 Valve assy, perfector (S).................................... DD-9 5188-8222 KIT 35 Elevator chain & lower sprockets kit (S) ........ II-3
CA245-15830 Vacuum assy, perfector (S) ............................. DD-10 5188-8582 KIT 36 Clear belt, registration table ........................... II-3
CA345-09840 Vacuum cover top assy ................................... DD-11 Covers......................................................................................... II-4
CA245-15780 Vacuum subassy, perfector ............................. DD-12 PL1.1 Covers .............................................................................. II-4
PIP drum...................................................................................... EE-1 PL1.2 Top cover main ................................................................. II-5
CA244-02382 PIP drum assy - enh (S)(R) ............................... EE-1 PL1.3 Top cover ganged ............................................................. II-6
CA297-00241 SP bearing PIP rear assy .................................. EE-2 PL1.4 Dockings ........................................................................... II-7
CA297-00231 SP bearing PIP front assy ................................. EE-3 PL1.5 Frame ............................................................................... II-8
CA245-14360 Enhance PIP brake sub assy (S)....................... EE-4 Driving ......................................................................................... II-9
PIP engage ...................................................................................FF-1 PL2.1 Driving for main................................................................. II-9
MPT-7284-51 Front latch support assy (S) ...............................FF-1 PL2.2 Driving for ganged........................................................... II-10
CA290-00530 Kit link front C.S. mech. assy (S)........................FF-1 PL2.3 Driving main and ganged ................................................ II-11
MPT-7285-51 Rear latch support assy (S) ................................FF-2 PL2.4 Driving main and ganged ................................................ II-12
CA290-00520 Kit link rear C.S. mech. assy (S).........................FF-2 PL2.5 Driving main and ganged ................................................ II-13
6 17-Mar-08 ENWW
PL2.6 Driving main and ganged ................................................ II-14 CA245-17594 Utility cabinet main assy..................................... LL-1
PL2.7 Driving ganged................................................................ II-15 CA245-21341 Back upper cover top assy................................. LL-4
PL2.8 Driving main.................................................................... II-16 CA245-17861 Door, upper utility top assy................................. LL-5
PL2.9 Driving main.................................................................... II-17 CA245-17871 Door, lower utility top assy ................................. LL-6
Baffle......................................................................................... II-18 CA245-22840 Compressor assy ............................................... LL-7
PL3.1 Baffle ganged.................................................................. II-18 CA245-17931 Fan compressor assy......................................... LL-8
PL3.2 Baffle main...................................................................... II-19 5189-1823 Utility heat exchanger assy (S) ............................... LL-9
PL3.3 Baffles main and ganged ................................................ II-20 CA245-22261 Water #2 to PEU tube 2 ....................................LL-10
PL3.4 Baffles ganged................................................................ II-21 CA245-22271 Water #1 to waste #1 tube ................................LL-10
PL3.5 Baffles main and ganged ................................................ II-22 CA245-22280 Hose #2, isopar overflow...................................LL-10
PL3.6 Baffles main and ganged ................................................ II-23 CA245-22820 Tank assy..........................................................LL-11
PL3.7 Baffles ganged................................................................ II-24 Waste disposal .......................................................................... MM-1
PL3.8 Baffles main and ganged ................................................ II-25 CA245-16742 Waste filling assy ............................................. MM-1
PL3.9 Baffles main and ganged ................................................ II-26 CA254-02381 Capacitive sensor assy (S) .............................. MM-2
PL3.10 Baffles main and ganged .............................................. II-27 CA245-16971 Spout assy ....................................................... MM-2
PL3.11 Registration table (main)............................................... II-28 Wiring .......................................................................................... NN-1
PL3.12 Registration table (main)............................................... II-29 CA261-12342 Set cables frame press ..................................... NN-1
PL3.13 Registration table (main)............................................... II-30 CA261-08333 Frame harness 2 (MCN 1) ................................ NN-2
PL3.14 Proof tray (main) ........................................................... II-31 CA261-08351 Frame harness 4 (alden)................................... NN-2
PL3.15 Proof tray (main) ........................................................... II-32 CA261-11590 Walls harness 10 (KVM) ................................... NN-2
PL3.16 Proof tray (main) ........................................................... II-33 CA261-12361 Frame harness 3 (MCN 2) ................................ NN-3
PL3.17 Proof tray (main) ........................................................... II-34 CA261-12371 Frame harness 5 (PDU) .................................... NN-4
Flipping wheels ......................................................................... II-35 CA261-12380 Frame harness 6 (BDU+SCU............................ NN-4
PL4.1 Flipping wheels ............................................................... II-35 CA261-12391 Frame harness 1 (DCI-SCU.............................. NN-5
PL4.2 Flipping wheels ............................................................... II-36 CA261-12351 Set cables station 3........................................... NN-6
PL4.3 Flipping wheels ............................................................... II-37 CA261-11571 Walls harness 9 ................................................ NN-7
Diverter ..................................................................................... II-40 EAS-2163-52 Interlock wired type 2 (S) ................................... NN-8
PL5.1 Diverter ........................................................................... II-40 EAS-2159-54 Emergency switch assy 3 (S) ............................ NN-8
Elevator..................................................................................... II-41 EAS-2086-52 Power enable switch assy (S)............................ NN-8
PL6.1 Elevator .......................................................................... II-41 EAS-5015-51 Inching button assy (S) ...................................... NN-9
PL6.2 Elevator .......................................................................... II-42 EAS-5016-51 Service key assy.............................................. NN-10
PL6.3 Elevator .......................................................................... II-43 Writing head ............................................................................... OO-1
PL6.4 Elevator .......................................................................... II-44 CA270-00083 Writing head JR and Yarden (S) ....................... OO-1
Electrical ................................................................................... II-45 CA254-00603 WHEL12 JR electronic plate (S) ....................... OO-2
PL7.1 Electrical ......................................................................... II-45 CA245-02743 Light guard assy................................................ OO-4
PL7.2 Lighting kit ...................................................................... II-46 MPT-3879-53 W/H interface assy ............................................ OO-5
Stop station ................................................................................. JJ-1 Service and support....................................................................PP-1
CA245-09331 Double stop station assy .....................................JJ-1
Temperature sensor................................................................... KK-1
CA245-06920 Sensor, machine temp assy ...............................KK-1
Utility cabinet............................................................................... LL-1
8 17-Mar-08 ENWW
A. General information
Signs and conventions

S - Spare
R - Repairable
PDF file
The catalog is available in PDF file format on the Internet at http://www.hp.com/go/indigo/
Presses supported
This catalog applies to the HP Indigo press 5500.
Note: Forward any comments or suggestions regarding this catalog to: [email protected]
ENWW 17-Mar-08 HP Indigo press 5500 A-1

A-2 General information 17-Mar-08 ENWW
B. Overview
Covers (pg.I-1) Rear view (pg.B-4)
Utility cabinet view (pg.B-9)
Stacker (pg.II-1) Section view (pg.B-2)
Feeder (pg.O-1)
Front view (pg.B-3)
PC (pg.CC-1)
Ove
rvie
w.cdr
Ink unit view (pg.B-7)
ENWW 17-Mar-08 HP Indigo press 5500 B-1

Section view
Writing head (pg.OO-1) PIP drum (pg.EE-1)
Cleaning station
(pg.G-1)
ITM system
(pg.X-1)
Input feed roller

(pg.W-1)
ILD
(pg.R-1)
Exit conveyor
(pg.M-1)
Perfector
(pg.DD-1)
r
.cd
iew
nV
ctio
Se
Impression system Duplex conveyor

(pg.T-1) (pg.J-1)
B-2 Overview 17-Mar-08 ENWW

Front view
Scorotron bridge PIP engage
(pg.HH-3) (pg.FF-1)
Chassis and walls

(pg.K-1)
Scorotron
(pg.HH-1)
BID unit
(pg.E-1)
PIP brake
(pg.EE-4)
Hand wheel assy

(pg.P-1)
Carriage system
(pg.V-1)
Air knife FrontView.cdr
(pg.C-1)

Rear view
Ametek assy (pg.HH-5) Network Ethernet switch (pg.K-6)
Fan suction assy (pg.X-11) Main motor (pg.Z-1)
BID engage (pg.D-1)
Motor, 2nd transfer gap (pg.T-9) Stop station (pg.JJ-1)
Ametek bracket air knife (pg.H-6)
Emergency switch (pg.NN-8)
Imaging oil system (pg.S-1) PDU (pg.K-15)
Cooling manifold bracket (pg.H-1)

RearView.cdr

Input view
ITM cover (pg.X-13)
Emergency switch (pg.NN-8) ITM system (pg.X-1)
Impression system (pg.T-1)
Inching button (pg.NN-9) Input feed roller (pg.W-1)
Duplex conveyor unit (pg.J-1)

Perfector (pg.DD-1)
Paper handling control (pg.BB-1)
InputView.cdr

Output view
MCN main assy (pg.K-20)
Exit conveyor (pg.M-1)
Bottom cooling (pg.F-1)
OutputView.cdr

Ink unit view
Solid add assy Motor lift pump assy Ink shelf
(pg.V-21) (pg.V-19) (pg.V-12)
Imaging agent bottle

(pg.V-16)
MMI shelf
(pg.V-12)
Right door
(pg.V-34)
Ink tank assy

(pg.V-25)
Left door
(pg.V-33)
Water heater
InkUnitView.cdr (pg.V-17)
Ofir ink tank assy Ink unit (pg.V-1)
(pg.AA-2)

Electronics view
Module SCU (pg.K-11)
Module DCI (pg.K-12)
Module BDU (pg.K-13)
IOC2 (pg.K-19)
PDU (pg.K-15)
PDB (pg.K-14)
ElectronicsView.cdr

Utility cabinet view
Utility heat exchanger assy (pg.LL-9)
Compressor main assy (pg.LL-7)
Recycling system (pg.GG-1)
Vacuum assy perfector (pg.DD-10)
Waste bottle (pg.Y-1)
UtilityCabinetView.cdr
Utility cabinet (pg.LL-1)

C. Air knife
CA297-01750 Air knife assy (S)
No. CATALOG No. PART DESCRIPTION
1
1 CA244-13910 EXTRUSION MACHINING, AIR
24
2 CA244-03900 BRACKET ELBOWS ASSY.
3
3S CA240-55920 PIN ADJUSTMENT 8
22 4
4 CA240-55790 AIR KNIFE - END CAP REAR
5 MPT-1165-01 GRID EXIT AIR KNIFE 50
.cd
r
17
7 -0
29
CA
6 CA245-20540 FRONT END CAP ASSY
9
7S EBE-2075-51 PTE ASSY
8S MPT-0909-01 SHIELD P.T.E 20
9 MPT-0895-01 SPRING LEAF FOR P.T.E 18
18 CA240-67720 AMP HOUSING, AIR KNIFE 19
19 CA244-13930 AMP TUNING BRACKET ASSY

20 CA240-67730 AMP COVER, AIR KNIFE 23
7
21 MBZ-0308-20 TORX SCREW M3X08 25
5
22 CA240-67920 FIBER SEAL
6
23 0515-4982 SCR-TPG M3.0X1.34 14MM-L
21
24 CA254-02341 SENSOR ASSY. FOR YARDEN
2
25 CA254-02320 AMPLIFIER ASSY.
ENWW 17-Mar-08 HP Indigo press 5500 C-1

C-2 Air knife 17-Mar-08 ENWW
D. BID engage
CA245-02681 Arc rear down assy BID
9
1 CA240-08760 ARC REAR DOWN BID INTERF
2 CA245-02480 ARM REAR DOWN 1-5 ASSY B
3 CA245-02890 ARM REAR DOWN 1-5 BID IN
4S MAD-0612-01 BEARING FLANGED 6X12X4 R
9
9
5S MRA-1512-04 SPRNG OD=15.24 d=1.7 L0=
2
6 CA245-08030 HOLDER SPRING ASSY BID I
7 0515-4629 SCR-SKT-HD-CAP M3 X 0.5
9S 1460-2727 SPRING-CPRSN .6-IN-OD 2.
10 CA240-08770 STUD L=50
CA
24
5-
02
68
1.c
dr
Z
5 6
4
10
7
Z
1
Section Z-Z
ENWW 17-Mar-08 HP Indigo press 5500 D-1

CA245-04222 Bracket motor big eng
2S 3140-1099 MOTOR-STEPPER WITH CONNE
CA2
45-0
4222
.cdr
CA240-08791 Rail 1-5 BID interface
CA24 0-08 791.c

dr
D-2 BID engage 17-Mar-08 ENWW

CA245-02521 Arc front upper BID interface
6
1 CA240-08371 ARC FRONT UPPER BID INTE
2 CA245-04071 ARM FRONT UPPER 6-7 BID (pg.D-4)
3S CA245-02501 ARM FRONT UPPER BID INTE (pg.D-4) 4

5 MPT-0944-01 PIN SPRING WALL
6 0515-4629 SCR-SKT-HD-CAP M3 X 0.5 5
CA245-02521.cdr

CA245-04071 Arm front upper 6-7 BID
CA2
45-0
4071
.cdr
CA245-02501 Arm front upper BID interface (S)
CA
24
5 -0
250
1 .c
dr

CA245-02541 Arc rear upper assy BID
A
3
1 CA240-08380 ARC REAR UP BID INTERFAC
2 CA245-02531 ARM REAR UPPER ASSY BID (pg.D-5)
A
4
4 MPT-0944-01 PIN SPRING WALL 5
5 0515-4629 SCR-SKT-HD-CAP M3 X 0.5
1
CA245-02541.cdr
3
2
Section A-A
CA245-02531 Arm rear upper assy BID
CA245-02531.cdr

CA245-04201 Shaft cam 1-5 assy BID
1 CA240-14801 SHAFT CAM BID INTERFACE
2 CA240-62410 CAM BID INTERFACE
3 CA240-15150 DISK SENSOR BID INTERFAC 9
1
4 MPJ-1740-01 PULLEY CAM BID INTERFACE
7
5 MPJ-1739-01 SPACER LONG BID INTERFAC 2
CA
245
-0 4
20
6 CA240-15180 SPACER SHORT 1.c
dr
5
7 MAD-0801-03 BEARING BALL 8X16X5 SEAL
3
8 MAF-1001-01 CLAMPING SET ID=8 OD=11
4
9 MPD-0214-12 PIN 2X14 m6 DIN 6325 (BN
8
6

CA245-04211 Shaft cam 6-7 BID interface
1 CA240-14801 SHAFT CAM BID INTERFACE
2 CA240-62410 CAM BID INTERFACE
3 CA240-15170 DISK SENSOR 6-7 BID INTE
4 MPJ-1740-01 PULLEY CAM BID INTERFACE 9
5 MPJ-1739-01 SPACER LONG BID INTERFAC

6 CA240-15180 SPACER SHORT CA
24
5 -0
42
11
.c dr

8 MAF-1001-01 CLAMPING SET ID=8 OD=11
9 MPD-0214-12 PIN 2X14 m6 DIN 6325 (BN
1
7
2
5
3
4
8
6

CA245-02601 Arc front down assy BID
1 CA240-08751 ARC FRONT DOWN BID INTER 8
2 CA245-02570 ARM 1-5 FRONT DOWN BID I

3 CA245-02580 ARM 6 FRONT DOWN BID INT 1
4 CA245-02560 ARM FRONT DOWN 7 ASSY BI

6S MRA-1512-04 SPRNG OD=15.24 d=1.7 L0=

11 5 4
7 CA245-08030 HOLDER SPRING ASSY BID I
8 MPD-0414-15 PIN DOWEL D4m6 X 14
11 0515-4629 SCR-SKT-HD-CAP M3 X 0.5 3
12 S 1460-2727 SPRING-CPRSN .6-IN-OD 2.
dr
12
.c
01
26
5 -0
24
CA
6 7 2

CA254-00610 Fan assy for Jericho cooling
CA254-00610.cdr
CA261-00762 W76 cable assy BDU 2 to BID 2

CA261-00762-782-802-822-843-862.cdr

Wall engage assy
Sensor optocupler assy

EAS-2151-52 (S) (pg.T-10)
WallEngage.cdr
BID 7
CA254-02161 (S)
BID 6
CA254-02151 (S)
BID 5
CA254-02141 (S)
BID 4
CA254-02131 (S)
BID 3
CA254-02121 (S)
BID 2
CA254-02111 (S)
BID 1
CA254-02101 (S)

E. BID unit
CA245-16670 BID 58.1 top assy CA245-10371 Bridge interlock assy
dr
70.c
166
245-
CA
r
CA245-10371.cd
ENWW 17-Mar-08 HP Indigo press 5500 E-1

CA297-00310 Adapter assy F.I. BID interface (S)
1 CA244-02501 ADAPTER F.I. ASSY BID IN
3S MRO-0116-02 O-RING ID=15.6 W=1.78 V
4 CA240-12950 PIPE CONNECT ADAPTER F.I
5 CA244-03380 plate f.i. connector ass
3 4 1
CA297-00310.cdr
8 7
E-2 BID unit 17-Mar-08 ENWW

MPJ-1167-52 BID slant drip trays assy
1
1 MPJ-1166-31 BID SLANT DRIP TRAY
2 MPT-8959-51 bid slant drip tray - re
MP J-1167-52.c dr
3S MPO-0816-01 PIVOT SCREW PRESS. CAN
4S MSA-0420-02 SPACER M4x20 MALE/FEMALE
ENWW 17-Mar-08 HP Indigo press 5500 E-3

E-4 BID unit 17-Mar-08 ENWW
F. Bottom cooling
CA245-22600 Bottom cooling assy, IMP
10
1 CA240-03450 MOTOR BRACKET
2 CA240-03461 DRIP TRAY 5
3 CA240-03470 PLENUM
7
4 CA244-00990 BOTTOM COOLING ASSY
5S CA244-01000 WATER VALVE ASSY (pg.F-2)
6S CA244-01011 DRAIN PUMP ASSY (pg.F-2)

7 MPT-5370-01 FOAM - IMP. COOLING Y Y
Section Y-Y
8S 3160-4208 BLOWER-CNTFGL 240V 400W

9 CA240-73210 FITTING AMETEK PIPE
10 S EAS-1027-52 LEVEL SWITCH LONG WIRE (pg.F-2) 11 3 8
11 S 0854-0459 HEAT EXCHANGER
CA245-22600.cdr
6 4 2 1
ENWW 17-Mar-08 HP Indigo press 5500 F-1

CA244-01000 Water valve assy (S)
5
1 MCM-4002-01 CLAMP 16-27 METAL DIN 30
2S MSL-1010-01 COIL 24V 10W GEM - SOL R
3 0100-2231 CONNECTOR-MALE HOSE 40MM 1
4 MFF-3172-01 FITTING STRAIGHT 1/2'Mx5

5 CA240-03480 PIPE, VALVE<>COOLER 3
6 MFL-0116-01 VALVE 2/2 WAY 1/2'BSP G
6
4 CA244-01000.cdr
CA244-01011 Drain pump assy (S)

CA244- 01011.cdr
EAS-1027-52 Level switch long wire (S)
EA S-1027-52.cdr
F-2 Bottom cooling 17-Mar-08 ENWW

G. Cleaning station
CA245-13504 Cleaning station assy (S)
1 CA240-23150 BASE CONNECTOR 10P
3S MBL-1015-02 BELT TIMING HTD3 9MM-312
4 MPT-8387-01 C.S BEARING HOLDER
5S MPT-7590-01 C.S BELT TENSION SPRING
6 CA245-24130 C.S FLUTE TOP ASSY
7 MPT-8215-01 C.S MAIN HOUSING
8 MPT-8385-01 C.S MAIN PIVOT AXIS.
9S 3140-1103 MOTOR-STEPPER MOTOR ASSY
10 S MPT-8383-51 C.S WETTING & BEARING AS (pg.G-3) See next page.
11 S EHE-2119-54 CABLE ASSY W119 (pg.G-3)
12 CA240-55201 HANDLE,LOCKER C.S.
13 S MKN-0022-01 KNOB BALL D=16 M4 BLACK
14 S MPT-8707-02 PIN - BLADE HOLDER
15 MPD-0416-12 PIN 4X16 m6 DIN 6325
16 MPD-0312-10 PIN DOWEL 3X12
17 S CA240-44600 PIVOT BUSHING FRONT
18 S CA240-44610 PIVOT BUSHING REAR
19 S MPT-0418-01 PLATE_FASTENER_MOTOR
20 MFF-5025-01 PLUG HOLE D=28 C=11.5 BL
21 MRN-1010-31 RING RETAINING 10 EXT
22 MRN-0808-31 RING RETAINING EXT. FOR
27 S MPT-1078-51 SPONGE ROLLER TOP ASSY (pg.G-3)
28 MPT-0310-03 SQUEEZER C.S.
30 S MPT-1372-54 HOLDER WIPER ASSY
ENWW 17-Mar-08 HP Indigo press 5500 G-1

14
1 13
12
11 CA245-13504.cdr
15
21 U
17 U
18
8
16
3
19
27 5 4
28
20 R
22
6
10
Section U-U
30
7
Section R-R R
G-2 Cleaning station 17-Mar-08 ENWW

MPT-8383-51 C.S wetting & bearing assy (S)
1 2 4
MCH-0018-01 OMNI FIT 230L,10gr(T2123
1 MAD-1026-01 BEARING BALL 10X26X8 TWO
MP T-8383-51.cdr

3 MPT-8381-31 C.S WETTING ROLLER ASSY.
4 MPT-8382-01 PULLY 24T - MACHINING
5 MRO-0310-04 V - SEAL 10.5X3X3.4 ROHS 5 3
EHE-2119-54 Cable assy W119 (S)
EHE-2119-54.cdr
MPT-1078-51 Sponge roller top assy (S)

3 5
MCH-0018-01 OMNI FIT 230L,10gr(T2123
3 MPT-1077-31 C.S SPONGE ROLLER ASSY. MPT-1078-51.cdr
4 MPT-8377-01 PULLY 16T - MACHINING

1 2 4
5 MRO-0310-04 V - SEAL 10.5X3X3.4 ROHS

CA245-07470 Connector C.S. assy
5 6
1 MRN-2012-20 RING RETAINING 20 EXT. R
2 MPT-0556-02 BRACKET-CONNECTORS 1 9 7 10
3S MFF-2045-01 FITTING L 3/8'x10mm ROHS
4S CA261-00710 CABLE ASSY W71 - CLEAN (pg.G-4)

CA245-07470.cdr
5 MPT-0557-03 PIPE ELBOW
6S MRO-0112-05 O-RING ID124 2-014 VITON 2
7 MPX-0523-01 COMP SPRING OD 15.0 W= 3 8

8 MCM-2012-01 CLAMP TUBE 13-15 ROHS 4
9 MPT-6739-02 PIPE L=125
10 MFF-6082-01 PNEUM.NIPPLE D1=12mm D
CA261-00710 Cable assy W71 cleaning station (S)
CA261-00710.cdr

CA245-22710 C.S. sink and tube assy
1 CA245-20330 CL. ST. SINK MODIFIED
2S MFF-2069-01 FITTING L 3/4M X 19M NY
1
3 CA240-71960 TUBE - CS RETURN TO IMO
dr
0 .c
71
22
5-
24
CA
2

CA244-06641 Under C/S bath tech assy (S)
CA
244
-0 66
41 .c
dr

H. Cooling
CA245-02005 Cooling manifold bracket
14 13 11 21 12 10
2
1 CA240-32290 COOLING MANIFOLD BRACKET
2S MPJ-1294-51 COOLING MANIFOLD SHORT (pg.H-2)
3
3S MPJ-1297-51 COOLING MANIFOLD LONG (pg.H-2)
1
4S EAS-5104-52 TEMPERATURE SENSOR (pg.H-3)
5 CA244-00660 COVER ASSY-TEMPERATURE S (pg.H-4)
6 MPJ-2004-01 TUBE-IMP-MNFLD-IN (pg.-)
7 CA240-00960 INSULATION-IMP-MNFLD-IN
8 CA240-47410 TUBE, MNFLD IN TO INK CA
15
9 CA240-21930 INSULATION-INK-MNFLD-IN
10 CA240-01070 INSULATION-INK-MNFLD-OUT
11 MPJ-2012-01 TUBE-IMP-MNFLD-OUT
CA
24
5-0
12 CA240-01030 INSULATION-IMP-MNFLD-OUT 20
05
.cd
r
13 CA244-06812 TUBE, RETURN, UTILITY CA (pg.H-4)

14 CA244-06830 TUBE, RETURN, HEAT EXCHA (pg.H-4)
15 CA244-06852 TUBE, SUPPLY, UTILITY CA (pg.H-5)
16 5
16 CA244-06860 TUBE, SUPPLY, HEAT EXCHA
8 4
21 CA240-47760 TUBE, INK CABINET - MNFL
6
9
7
ENWW 17-Mar-08 HP Indigo press 5500 H-1

MPJ-1294-51 Cooling manifold short (S)
MP J-1294-51.cdr
MPJ-1297-51 Cooling manifold long (S)
MP J-1297-51.cdr
H-2 Cooling 17-Mar-08 ENWW

EAS-5104-52 Temperature sensor (S)
EA
S-5
10
4-5
2.c
dr

CA244-00660 Cover assy - temperature sensor
dr
0.c
066
4-0
24
CA
CA244-06812 Tube, return, utility cabinet
CA244-06812.cdr
CA244-06830 Tube, return, heat exchanger

1 2 3
1 CA240-35500 TUBE-IMG VALVE-MNFLD
2 CA240-00851 INSULATION-IMG VALVE-MNF
3 CA240-32050 WIRE COIL - WATER TUBE 1
CA244-06830.cdr

CA244-06852 Tube, supply, utility cabinet
1 6 2 5 3
1 CA240-34580 TUBE-UTIL CAB-MNFLD-IN
2 CA240-00952 INSULATION-UTIL CAB-MNFL
3 CA240-32050 WIRE COIL - WATER TUBE 1
5 CA240-43670 SHRINK, INLET COOLING PI
CA244-06852.cdr
6 CA240-44270 SHRINK, PIPE EDGE

CA245-16771 Ametek bracket, assy
.cdr
6771
45-1
CA2

I. Covers
CA245-20152 Press 5500 skins assy
8
1 CA245-20080 DOOR, PRESS FRONT ASSY. .cd
r
52
10 CA
24
5-2
01
2 CA245-21281 DOOR, SKINS INPUT TOP (pg.I-2)

3
3 CA245-20140 ELECTRONICS DOOR ASSY.
4 CA245-04062 PANEL, FEEDER SIDE REAR 4
5 CA245-21321 PANEL, FEEDER SIDE UPPE (pg.I-3)
1
6S CA245-11053 PANEL, STACKER SIDE UPPE (pg.I-6)
7 CA245-21900 SKINS FIXED LEFT PANEL -
5
8S CA245-04384 SKINS REAR TOP COVER ASSY
9 CA245-04503 STACKER SIDE LOWER PANEL (pg.I-7)
10 S CA245-04494 TOP FRONT COVER ASSEMBLY (pg.I-8)
2 9
ENWW 17-Mar-08 HP Indigo press 5500 I-1

CA245-21281 Door, skins input top
15 S 3102-0018 SWITCH-SENS SAFETY DOOR
18 S MCP-0111-01 PLUG RUBBER MUSHROOM TIP
15
18
CA2
45-212
81.cd
r
I-2 Covers 17-Mar-08 ENWW

CA245-21321 Panel, feeder side upper
19 CA245-22880 Lens, trouble light assy (pg.I-4)
19
CA
24
5 -2
132
1.c
dr

CA245-22880 Lens, trouble light assy
2
1S CA240-73490 LENS, TROUBLE LIGHT
2 CA240-04860 TRIM, TROUBLE LIGHT LENS
r
.cd
80
28
5-2
24
CA
1

CA245-19971 LED status light assy
1
1 CA244-13640 BRACKET STATUS LIGHT ASS
2S CA356-00320 BOARD ASSY WLB
2
CA
24
5-1
99
71
.c dr

CA245-11053 Panel, stacker side upper (S)
7 CA245-22880 Lens, trouble light assy (pg.I-4)
CA
24
5 -1
10
53
.cd
r

CA245-04503 Stacker side lower panel
15 CA261-08230 GROUND STRAP M4/500/FST
15
CA2
45-
045
03.c
dr

CA245-04494 Top front cover assy (S)
7 CA261-08180 GROUND STRAP M4/220/FST 7
CA245-04494.cdr

J. Duplex conveyor
CA297-01591 Duplex conveyor Yarden (S)
5
5S MBO-0025-01 BALL 1inch ST. ST. SUS44
8S CA290-01480 BELT FLAT L=435 W=19
30 S EAS-0113-51 FAN WIRED TYPE 2 34

32 S 1400-3238 CLAMP RG 9-MM-SHAFT-ID 35 69
33 S MRG-1100-01 GAS SPRING 100mm X 100N 59
34 CA245-23060 GUIDE BALL HOLDER DC TOP

35 CA244-12021 CONVEYOR GUDE TECH ASSY, 8
39 S MPJ-1867-31 MOTOR ASSY, DUPLEX CONVE
dr
1.c
159
53 S MBL-1014-01 BELT TIMING L=225mm B=9 CA
29
7-0
59 S CA245-06210 SENSOR, IR REFLECTIVE, 7 (pg.DD-3)
66 S MKN-0022-01 KNOB BALL D=16 M4 BLACK
69 S MRC-0609-02 SPRING EXTENSION d=0.9 O 39

53 32
66
33
30
ENWW 17-Mar-08 HP Indigo press 5500 J-1

CA245-14501 Duplex conveyor closer (S)
cdr
501.
-14
245
CA
J-2 Duplex conveyor 17-Mar-08 ENWW

K. Electronics and chassis
CA245-22491 Yarden chassis and walls
No. CATALOG No. PART DESCRIPTION No. CATALOG No. PART DESCRIPTION
1 CA245-22481 YARDEN WALLS, CHASSIS & 28 S CA245-19260 HEAT EXCHANGER WITH FIT (pg.Q-1)
2 MPT-1789-01 ADAPTOR ELBOW SUCTION 29 MPT-0706-52 INLET/AXIS ASSY.
3 MPT-1763-01 ADAPTOR ELBOW TUBING 30 CA245-18911 IO MAIN PUMP ASSY
4 CA245-16771 AMETEK BRACKET, ASSY 31 S CA290-00530 LINK FRONT C.S. MEC. ASSY (pg.FF-1)
5 CA245-02681 ARC REAR DOWN ASSY BID I (pg.D-1) 32 S CA290-00520 LINK REAR C.S. MEC. ASSY (pg.FF-2)
6S CA245-09630 ARM ASSY, EXIT ROLLER FR (pg.N-1) 33 CA240-04550 PIN FRONT LOCKER
7 CA245-09650 ARM ASSY, EXIT ROLLER RE (pg.N-2) 34 MPT-0943-01 PIN SPRING ARM
8 MPJ-0969-01 Bracket - Cleaning Stati 35 CA240-67141 PIPE - ITM EXIT 2
9 CA244-13790 BRACKET ASSY, AIR KNIFE 36 CA240-71020 PIPE, BOTTOM COOLING YAR
10 CA240-17230 BRACKET CONNECTORS IFR P 37 CA240-67110 PIPE-ITM EXIT 2
11 MPJ-1230-01 BRACKET IFR MOTOR MOLEX See following pages. 38 CA240-72610 PIVOT LINK - YV
12 MPJ-1275-31 BRACKET LAMP PEM 39 MPT-0769-02 PIVOT SWING C.S.
13 CA244-05580 BRACKET LAMP-R_CONN-PEM 40 CA240-04450 PLUG, PSTB
14 CA245-04222 BRACKET MOTOR BIG ENG (pg.D-2) 41 S MPT-7285-51 REAR LATCH SUPPORT ASSY (pg.FF-2)
15 CA240-29111 BRACKET, FI CABLE 44 MPT-1488-53 SWING FRONT ASSY
16 MPJ-1184-01 BRACKET, IMP IR SENSOR 45 MPT-1489-53 SWING REAR ASSY
17 CA244-13860 BRACKET, IMP IR SENSOR 46 CA240-69340 TUBE - REGULATOR TO INK
18 MPT-3209-02 BRACKET,MOLEX CLEANING S 47 S EAS-2082-51 SENSOR TEMP. IR WIRED AS (pg.X-9)
19 CA245-21592 CS PUMP ASSEMBLY (pg.S-7) 48 EHE-2130-51 CABLE ASSY W130 - GND ST
20 MPT-1518-53 EX.ROLLER KIT FRONT (pg.N-2) 49 EHE-2132-51 CABLE ASSY W132 - GND ST
21 MPT-1521-53 EX.ROLLER KIT REAR (pg.N-3) 50 CA261-08190 GROUND STRAP M4/250/M6 W
22 MPJ-1390-01 EXIT BLANKET SUCTION TUB 51 CA261-08240 GROUND STRAP M4/850/M6 W
23 MPJ-1389-01 EXIT BLANKET VENT TUBE 52 EHE-2054-51 CABLE ASSY W54 - GND STR
26 MPJ-2034-31 FLANGE INLET C.S. ASSY. 54 S CA254-00586 POWER DISTRIBUTION UNIT (pg.K-15)
27 S MPT-7284-51 FRONT LATCH SUPPORT ASSY (pg.FF-1) 56 S 0960-2203 SENSOR-PROXIMITY INDUCTI
60 S 3140-1116 BRUSH-HOLDER CAP M10X1.0
ENWW 17-Mar-08 HP Indigo press 5500 K-1

48
18
29
40
50
56
12
10
38
13
15 60
8
36
11 56
47
52
35
30
37
CA
24
19 5 -2
24
91
a .c
51 dr
1 52
22
23 52 54 4
K-2 Electronics and chassis 17-Mar-08 ENWW

41 39
27
44
5
31
32 45
9
49 34
33
26 14
20
21 6
7 3
17
28
46
CA 245-22491b.cdr

CA245-17843 Yarden chassis assy
1 CA240-58951 CHASSIS - MACHINING - YA
2 MOW-0013-01 CASTOR SERIES 6 RIGID
3 MOW-0014-01 CASTOR SERIES 6 SWIVEL
4 CA245-22600 BOTTOM COOLING ASSY, IMP (pg.F-1)
6S MPT-1704-02 PIN-BLOWER UNIT AXIS
8 CA240-66271 BRACKET, U/C FLUID CONNE
9S MFF-3163-01 FITTING UNION BULKHEAD
10 MFF-3006-01 UNION 1/2' X 10mm ROHS
See next page.
11 S MFF-3099-01 UNION 10FX10F PUSH-IN PANEL
12 S MFF-3032-01 UNION 3/4'M * 12mmM

13 CA245-02005 COOLING MANIFOLD BRACKET (pg.H-1)
14 S 0100-2359 FITTING BEADED HOSE BARB
15 S 0100-2360 FITTING PLUG 3/8' FEMALE
16 S 0100-2358 FITTING QUICK CONNECT CO

17 MPJ-2016-01 TUBE-PRESSURE INK-UC CHA
18 MPJ-2017-01 TUBE-VACUUM PERFECTOR-UC
19 MPJ-2019-01 TUBE-IMG RECYCLE TANK-UC
21 CA244-14440 YARDEN CHASSIS TRAY WITH
22 MPJ-1941-51 INK CABINET SEAL PLATE A
23 MPJ-1969-01 PDU GASKET

12
10
9
11
8
1
4
18
17 4
21 3 23
6
16
14 78
43
.cd
r
13
5-1
24
15 CA
22
19

CA245-22421 Yarden, complex frame
CA261-12342 SET CABLES FRAME PRESS (pg.NN-1) 14 S CA254-00890 POWER RESISTOR FOR MOTOR (pg.Z-2)
2 CA245-17462 FILTER AND BLOWER ASSEMB (pg.S-5) 15 CA254-00771 BUZZER -JERICHO WIRED
3 CA245-17471 FAN, SUCTION, ASSY (pg.X-11) 16 S R EAS-1090-51 ELECTROMETER BOARD W/CON (pg.K-22)
4 CA240-18700 AIR PIPE 420 MM 18 S CA254-02480 BDU MODULE YARDEN (SCORO
5 MPJ-0946-01 HOLDER, SUCTION PIPE 19 CA240-13990 BRACKET, ELECTROMETER CO
6S EAS-2163-52 INTERLOCK WIRED TYPE 2 (pg.NN-8) 20 S EAS-5015-51 INCHING BUTTON ASSY (pg.NN-9)
7 MPJ-0932-31 Switch Box Bracket See next page. 21 EAS-5016-51 SERVICE KEY ASSY (pg.NN-10)
8S EAS-2159-54 EMERGENCY SWITCH ASSY 3 (pg.NN-8) 22 S EBC-3005-01 NETWORK ETHERNET SWITCH
9 CA254-00131 W.H POWER SUPPLY ASSY PR 23 S ESW-0600-00 SWITCH MAGNETIC SPST N.O
10 S EAS-2086-52 POWER ENABLE SWITCH ASSY (pg.NN-8) 26 S MCA-1009-01 STRIP 24mm L=700mm WITH
11 CA245-06920 SENSOR, MACHINE TEMP, AS (pg.KK-1) 28 CA254-02490 DCI MODULE YARDEN (SCORO
12 CA245-22580 AMETEK ASSEMBLY (pg.HH-5) 29 S CA255-00073 MODULE SCU (pg.K-11)
13 CA254-02050 CML2GLINK BOX, EM ASSY 30 CA245-22390 YARDEN, FRAME ASSY (pg.K-8)
31 S 5187-3216 SERVOSTAR CD DRIVE REV-J

9 6
11
26
30 23
22
7
13 16
19
29
12 28
10
5
3 18
6
6
6
2 4
8
31
8
15
20
21
23
CA245-224
21.cdr

CA245-22390 Yarden, frame assy
1 CA240-61460 GROMMET, FRAME PDU INTER
2 CA244-14660 M.MOTOR CONTROLLER BRACK
4 CA245-22370 YARDEN, FRAME TECH ASSY (pg.K-10)
7 CA240-69850 CABLING PROTECTION FOAM
8 CA245-18890 KVM, CONNECTOR BRACKET P
18 CA240-26810 bracket, bid implace 6-7
20 CA244-05230 BRACKET, FEEDER DOOR INT
See next page.
21 CA244-04040 INK CABINET CONNECTORS P
22 CA240-11361 FRAME, FRONT LOWER BEAM
25 CA245-19970 LED STATUS LIGHT ASSY.
27 CA240-11161 BRACKET, FEEDER SERVICE
28 CA240-11150 BRACKET, EMERGENCY STOP,
29 CA240-11141 HINGE, INK CABINET TO FR
30 CA244-02192 PANEL, FRONT REMOVEABLE
33 CA244-01861 BRACKET, STACKER ELEC CO
34 CA244-01831 BRACKET, FEEDER ELECTRIC
62 CA240-62470 CONNECTOR PLATE COVER

62
4
18
27
8
25
2
28
21
7
22
34
33
30 CA
24
5-2
23
90
.cd
r
1
20 29

CA245-22370 Yarden frame tech assy
14
1 CA245-02850 DRAIN HANGER WITH LABEL 5
3
2 CA245-22330 ELECTRONIC TOWER, ASSY
3 CA244-12860 UTILITY CABINET INTERFAC 4
4 CA244-11680 FRAME, MAIN OUTPUT ASSY

5 CA244-11651 ELECTRONIC SHELF, ASSY
10 CA240-11121 BRACKET, COVER LOCK 10
14 CA244-01943 FRAME, MAIN INPUT SECTIO
CA
245-
223
70.c
dr

CA255-00073 Module SCU (S)
CA25
5-00073
.cdr

CA255-00170 DCI module Yarden (S)
.c dr
70
01
5-0
25
CA

CA255-00160 BDU module Yarden (S)
CA255-00160.cdr

CA255-00102 PDB assy (S)
CA255-00102.cdr

CA254-00586 Power distribution unit (S)
No. CATALOG No. PART DESCRIPTION MANUFACTURER CATALOG No.
2S ESW-0218-51 MAIN SWITCH 4x63A (CB) P3-63 + HI11-P3
3 3105-1108 Circuit Breaker 40A (CB0) FAZ-C40/1
4 0490-2692 Power Relays (K1,K2) DILM12-10(24VDC)
5 0490-2693 Auxiliary contact for Relay (K1,K2,) DILA-XHI31
6 0490-2691 Relay (RU) DILM12-10(230VAC)
7S ESW-0283-04 Relays (K3, K5) DILEM4-G 24VDC
8S 0490-2688 K4 11BF16C0424VDC
9 0490-2663 Auxiliary contact for Relay (K5) 31DIL E
11 S ESR-2420-00 Relay (K6) - 24VDC G2R-2-SN 24VDC
12 0490-2666 Relays (KR, KS, KT) - 230VAC G2R-2-SN 230VAC
13 S ELF-0501-00 Line Filter 4x50A (LF) NET 501
14 S EDR-4937-00 Diode for Relays K1,K2,K4 1N-4937 Diode

15 3105-1103 Circuit Breaker 6A (CB13,,CB19) FAZ-C6/1
16 3105-1104 Circuit Breaker 10A CB6 to CB12,CB15,CB20,CB21 FAZ-C10/1
17 3105-1107 Circuit Breaker 16A CB4,CB5,CB16, CB22, CB14.R, CB14.S, CB14.T FAZ-C16/1
18 S 3105-1094 Circuit Breaker 16A CB17, CB18 MG24508 - 16A D
19 3105-1106 Circuit Breaker 20A (CB3) FAZ-C20/1
20 S ESW-1027-00 Circuit Breaker 20A (CB1,CB2) MG24509 - 20A D
21 S ESR-4011-24 SSR 40A SS1\2,SS1\3,SR2\1,SS2\2, SS2\1,ST2\1,ST2\2 G3NA-240B
23 S ESR-2475-10 Analog SSR 75A (ST1/1, SR1/1, SS1/1) 10PCV2475 + KS100

62 ENP-0821-00 Terminal Block TBR,TBS,TBT,TBU1,TBU2 UKKB 10/2.5-PV
63 ENP-0301-39 End cover for UKKB 10/2.5 D-UKKB 10N
65 ENP-3004-00 R,S,T UK5N
See following pages.

No. CATALOG No. PART DESCRIPTION MANUFACTURER CATALOG No.
66 0360-2900 N,N UK5N - BU
67 ENP-0303-00 TB (GND) USLKG5
68 0360-2910 F1 UK 5-HESILED 24
69 S EFU-0100-20 F1 S505 1.0A (Fuse)
88 EDV-0260-12 VARISTOR 901140 VARISTOR
111 ENP-1213-02 Stopper E/NS 35
116 S EBP-5648-00 Power supply 48V 600W POWER SUPPLY +48V 600W
117 S EBP-0012-91 Power supply 24V 300W POWER SUPPLY +24V 300W
130 S ENP-0505-00 JUPS(X6) PCVK 4-7.62

132 0360-2913 Male for JUPS PC 4/6-ST-7.62
139 S 9140-5217 INDUCTOR 1.5MH 20A (CHOKE) 101171022010
146 ENP-1207-00 TERMINALS 10MM*MM UK 10 N
147 ENP-1203-03 AC BLOCK END COVER FOR UK3 DUK 4/10 3003020
See following pages.

4,5,14 6 8,14 7,9 2 146,147 3 20 19 17 16
See detail A
CB0
CB0
CB0
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
FAN
RU CB
KS
KR
K1 K2 K4
KT
K5
K6
15 17 18 15 16 17
11 16
12
CB10
CB16
CB21
CB11
CB17
CB18
CB19
CB20
CB22
CB12
CB13
CB15
CB14R
CB14S
CB14T
CB9
21
23
SS1\2 SS1\3 SR2\1 SS2\1 SS2\2 ST2\1 ST2\2 ST1\1
7 ELECTRONIC BOARD
K3 SR1\1 SS1\1
88
Varistors
See
detail C 139
See
detail B L1 L2
Terminal
block
LINE
FILTER
13
CA254-00586a.cdr
Left side PDU - front view Right side

62 LB10-6 BU 117 PS3 24V
300W
D-UKKB 10N
TBU1 TBU2 TBR TBS TBT
R S T N N JD1 JD2
1 2 1 2 1 2 1 2 1 2 FBRI 2-5N 111
PS2 48V
USLKG5
USLKG5
E/NS 35N
UK-5N BU
UK-5N BU
65 600W
UK-5N 116 JD3 JD4
E/NS 35N
3 4 3 4 3 4 3 4 3 4
Detail B PS1 48V
UKKB10/2.5PV UKKB10/2.5PV
67
66 600W
Detail A
59
LB10-6 BU FBS 10-5

F1 D-ST2.5
1A 63
TB20
TB21
MP
MP
MP
+24
MP
MP
MP
MP
MP
1 2 3 4 5 6 7 8 9 10 CA254-00586b.cdr
Door
USLKG10
UDK4
UDK4
UDK4
E/NS 35N
UK5 HESILED 24
UDK4-BU UDK4-PE ST2.5
UPS power
Detail C 68,69 See detail D
654 32 1
UPS power connectors

PC 4/6-ST-7.62
UPS
Receptacle com
6 5 4 3 2 1
E/MBK
E/MBK
PCVK 4-7.62F
PCVK 4-7.62F
130
PCVK 4-7.62
Plug
132 Bottom
Detail D

CA355-00020 IOC2 assy tested (S)
r
.cd
020
-00
355
CA

CA255-00083 MCN main assy (S)
16
5S 0957-2227 POWER SUPPLY 150W NO.-OF
16 EBE-4017-31 BOARD ASSY RIT
17 CA256-00146 MCN BOARD ASSY. 17
3.cdr
CA25
5-0008 5

CA245-05400 Bracket electrometer assy
7
1 MPJ-2059-01 BRACKET ELECTROMETER
2S CA254-00460 ELECTROMETER PROBE WIRE
3 MPT-0710-01 ISOLATOR-ELECTROMETER
6 MPT-0709-01 SPACER-ELECTROMETER
7 MPT-5733-01 TUBE VENTILATION 2
CA
24
5-0
54
00.c
dr

EAS-1090-51 Electrometer board w/con (S)(R)

L. Encoder
MEN-1011-03 Encoder (S)
ENWW 17-Mar-08 HP Indigo press 5500 L-1

MPT-8782-51 Link shaft, encoder (S)
MPT-0780-04 Shaft extension, encoder
L-2 Encoder 17-Mar-08 ENWW

M. Exit conveyor
CA297-01601 Exit conveyor for Yarden (S)
1 CA240-13350 BEZEL, LP1 6 14 10
2 MCP-0319-01 BUSHING PLASTIC ID=19.1
4
3 MCP-0312-02 BUSHING, INSUL, SLOT DIA
4 CA345-02321 CURVED GUIDE EC ASSY (pg.M-2)
5 CA345-02300 EC MAIN FRAME ASSY (pg.M-4)
6 1530-2413 GAS SPRING
7 CA244-02740 GUIDE, CONVEYOR, CENTER (pg.M-8) 7
21 22 14 8
8 CA345-02960 ILD COVER EC (pg.R-1)
13
9 MPJ-1904-01 PIN, HEX, LP2
10 MPL-0215-01 PIN, HITCH ROHS
13 CA240-12910 STANDOFF, 6MM ID, 8MM OD 15
6
14 CA240-12940 STANDOFF, 6MM ID, 8MM OD
15 CA240-59210 STUD SUPPORT EC REAR 13
21 CA261-01173 CABLE ASSY W117-EXIT CON (pg.M-8) 3

22 CA261-01133 CABLE W113-EXIT CONVY IN
2
5
9
r
.cd
01
16
7-0
29
CA
ENWW 17-Mar-08 HP Indigo press 5500 M-1

CA345-02321 Curved guide EC assy
6 dr
232
1.c 8
1 MRN-1012-11 RING-E 10 DIN 6799 BLK CA
34
5-0
2 MRN-0308-11 RING-E 3.2 ST. BLACK

3S CA345-02311 ARM GUIDE EC ASSY RIGHT (pg.M-3) 5
10
4 CA340-08650 GUIDE SUPPORT ARMS EC 4
5 MWP-1202-01 WASHER SHIM 12X18X0.2
9
6 CA340-08850 ROD CONNECTOR ARM EC
7 CA340-08271 ROD EC ARMS
8S CA240-33321 SPRING COMP DO=6.8 L=36.
9 CA340-31050 SIDE PAPER GUIDE EC
10 CA340-27040 SLEEVE SPRING EC
2
7
M-2 Exit conveyor 17-Mar-08 ENWW

CA345-02311 Arm guide EC assy right (S)
2 CA340-08230 GUIDE ARM ENTRANCE EC CA345
-02311
.cdr
3 CA344-01130 PINCH ROLLER EC ASSY

4 0515-4884 SCREW-TPG M2 X 0.89 8MM-
5 3050-2219 WASHER-FL MTLC 2.2 2.4-M
6 CA340-29750 WHEEL GUIDE EC
4 5
6
3
1

CA345-02300 EC main frame assy
18
1S MBL-1047-01 BELT TIMING 3mm PITCH 9m 19
3 CA240-13361 BRACKET, OPTEK, LP2 16
4 MAB-0608-01 BEARING IGUS 6x8-10FLANG

5S CA245-06210 SENSOR, IR REFLECTIVE, 7 (pg.DD-3)
6S CA244-02551 IDLER, TIMING,BELT (pg.M-5)

7 CA344-02660 CHASSIS, DRIVE ROLLERS (pg.M-6)
8S ESW-0212-03 MICRO SWITCH W/LONG ROLL
9S CA244-02460 MOTOR, ASSY, LP1

10 CA240-12460 PLATE, MOTOR, PP
16 CA240-17640 PULLEY, 28TTH, 9 MM W, 3
7 230
0.c
dr
5-0
17 CA245-03770 SHAFT, ROLLER, PASSIVE (pg.M-7) CA
34
8
18 S MRC-0610-10 SPRING TENS , OD=6 L=25.
16
19 CA245-03761 TENSIONER, BELT, LP2 (pg.M-7) 1
4
16
6
9
10
17
3 5

CA244-02551 Idler, timing, belt (S)
1
2 CA240-13321 BEARING, IDLER, FLANGED
CA244-02551.cdr
2

CA344-02660 Chassis, drive rollers
1 MRV-0413-01 RIVET D=3.2 PROT. HEAD L
2 CA240-13450 CAP, BEARING, LP2
5
3 CA244-02691 CHASSIS, CONEYOR, EXIT
4 CA344-02650 SHAFT EC DRIVE
5 CA344-02640 SHAFT EC+ILD SUPPORT TEC
CA
34
4-
02
66
0.c
dr

CA245-03770 Shaft, roller, passive
CA 245- 03770.cdr
CA245-03761 Tensioner, belt, LP2

1 CA244-03810 BASE, IDLER, LP2
2S CA244-02551 IDLER, TIMING,BELT (pg.M-5)
r
.cd
61
37
5-0
24
CA

CA244-02740 Guide, conveyor, center
1 CA240-13370 GUIDE, LOWER, LP1
2 MIP-0411-03 PEM NUT CLS M4 SHANK 1 S
CA244-02740.cdr
CA261-01173 Cable assy W117 - exit conv
CA261-01173.cdr

N. Exit roller
CA245-04160 Exit roller assy (S)(R)
3 5 2
1 MAB-1215-02 BEARING IGLIDUR 12x16x15
2S MPX-7722-52 EXIT ROLLER ASSEMBLY 4
3 MRN-1212-31 RING RETAINING 12 EX CA245-04160.cdr
4 MPT-0257-02 SHAFT EXIT ROLLER

5S MPX-4682-53 SLEEVE RIDING ASSY
CA245-09630 Arm assy, exit roller front (S)
CA2
45-0
9630
.cdr
ENWW 17-Mar-08 HP Indigo press 5500 N-1

CA245-09650 Arm assy, exit roller rear (S)
CA245-09650.cdr
MPT-1518-53 Exit roller kit front
1S MPT-4737-01 SPRING EXIT ROLLER
2S MPT-0283-01 STUD EXIT ROLLER

MP T-1518-53.cdr
1
2
N-2 Exit roller 17-Mar-08 ENWW

MPT-1521-53 Exit roller kit rear
2
1S MPT-4737-01 SPRING EXIT ROLLER
2S MPT-0283-01 STUD EXIT ROLLER
MPT-1521-53.cdr
ENWW 17-Mar-08 HP Indigo press 5500 N-3

N-4 Exit roller 17-Mar-08 ENWW
O. Feeder
Covers (1 of 4)
No. CATL'G PART DESCRIPTION MANUF.
No. No.
1S 5188-8646 Feeder multipick cover 9591342
2S 5188-8647 Feeder multipick tray cover 9591343
r
.cd
rs1
ve
co
er-
ed
Fe
ENWW 17-Mar-08 HP Indigo press 5500 O-1

Covers (2 of 4)
No. CATL'G No. PART DESCRIPTION MANUF. No.
1S 5188-8184 Feeder rear cover 9591290
2S 5188-8185 Feeder left rear cover 9591291
3S 5188-8186 Feeder right cover 9591292 1 3
dr
2 .c
rs
ve
co
e r-
ed
Fe
O-2 Feeder 17-Mar-08 ENWW

Covers (3 of 4)
1S 5188-6610 Feeder rear elephant ear cover 9591266
2S 5188-6611 Feeder front elephant ear cover 9591267
3S 5188-6612 Feeder VPP door 9591268

1
r
.cd
rs3
c ove
er-
ed
Fe

Covers (4 of 4)
1S 5188-8176 Feeder top rear cover 9591282
2S 5188-8177 Feeder exit to bridge cover 9591283 1

3 Bridge cover 9591273
dr
4.c
ers
cov
er-
ed
Fe

Drawers (1 of 2)
No. CATL'G No. PART DESCRIPTION MANUF.
No. 5
2
1S 5189-1992 Feeder smail drawer top assy 9591301
2 Drawer 1 chain assy 9591252
3S 5188-8195 Feeder drawer small lift cables 9591303
4S 5188-8196 Feeder drawer small lift cables 9591304
5S 5188-6598 Feeder drawer small panel with 9591254

9 1
handle and board
8
6S 5188-6599 Feeder drawer large panel with 9591255
handle and board
7 S (*) 5189-1995 Feeder large drawer top assy 9591306
8S 5189-2033 Feeder drawer front panel 1
9S 5188-1089 Handle, bow sharped, long kit
10 S 5189-2032 Feeder drawer front panel 2-3-4

Fe
ed
3 4
er-
dra
we
r1.c
dr
*Note: For components, see Feeder large drawer (pg.O-6)
7
10 9

Feeder large drawer
1S 5189-2034 Feeder sliders long shaft (pg.O-7) 9591425
2S 5189-2035 Feeder sliders short shaft (pg.O-7) 9591426
3S 5189-2037 Feeder drawer long slide rails (pg.O-9) 9591428
4S 5189-2036 Feeder drawer short slide rails (pg.O-8) 9591427

2
dr
r.c
we
ra
eD
L arg
er
ed
Fe
3
4

5189-2034 Feeder sliders long shaft (S)
5189-2035 Feeder sliders short shaft (S)

5189-2036 Feeder drawer short slide rails (S)

5189-2037 Feeder drawer long slide rails (S)

Drawers (2 of 2)
2
1S 5189-2006 Drawer motor assy 9591302
1
2S 5189-2007 Drawer motor chain 9591251
7
3
3S 5188-6597 Feeder rail 9591253
4S 5189-1889 Flat wiring for drawer 9423297

handle
5S 5189-2049 Feeder drawer motor 9591442
board + encoder assy
chain link
6
chain
dr
r2.c
we
dra
er-
ed
Fe
4
(not shown)

Feed head drawer
No. No. er.
c dr 2
raw
d-d
ea
d-h
fee
1S 5188-6616 Feeder FH nip roller kit 9591272 Fe
ed
er-
7
2S 5189-1996 Feeder top drawer feed head assy 9591307

6
3S 5189-1997 Feeder large drawer feed head assy 9591308
4S 5189-1983 Feeder FH vacuum belt unit 9591256
5S 5188-6601 Feeder FH timing belts kit 9591257
6S 5188-6602 Feeder ultrasonic sensor small 9591258

drawer
7S 5188-8175 Feeder FH sheet separator 9591281
5
1 4

Multipick
No. 3
1S 5189-1865 Feeder multi pick top assy 9591399
2S 5189-1984 Feeder multi pick nip roller kit 9591260

1
3S 5188-6605 Feeder multi pick exit nip roller kit 9591261 2
4S 5188-8656 Feeder multi pick diverter motor 9591357
5S 5188-8201 Feeder multi pick stepper motor 9591309
6S 5188-6606 Feeder multi pick belts kit 9591262 Fe

ed
er-
mu
ltip
ick
7S 5188-6607 Feeder interlock switch 9591263 .cd
r
7
4

Conveyor
No. No.
1
1S 5189-1979 Feeder vertical conveyor top nip roller 9591235
cdr
kit con
vey
or.
er-
ed
Fe
2S 5189-1980 Feeder vertical conveyor 3 middle nip 9591236

rollers kit
3S 5189-1981 Feeder vertical conveyor bottom nip 9591237
roller kit
4S 5188-6584 Feeder vertical conveyor timing belts 9591238
kit
4
5S 5188-8187 Feeder optic sensor 9591293
8
6S 5189-1987 Feeder stepper motor big with pulley 9591284
7S 5189-1999 Feeder vertical conveyor top assy 9591310 2
8S 5189-2045 Feeder rail 9591380

7
9S 5189-2046 Feeder VPP locking mechanism 9591440
10 S 5188-8819 Photosensor 9591294

9
10
6
3

Bridge and gas springs
1S 5188-8642 Feeder bridge top assy 9591313
2S 5188-6586 Feeder bridge gas springs 9591241

1
Fe
ed
er-
bri
dg
e-g
as
-sp
ing
.cd
r

Bridge covers
No.
1S 5188-8648 Feeder top bridge cover 9591344
2S 5188-8649 Feeder bridge front cover 9591345
3S 5188-8650 Feeder bridge rear cover 9591346 1

4S 5188-8653 Feeder bridge top right cover 9591350
5S 5188-8652 Feeder bridge bottom cover 9591348
6S 5188-8654 Feeder bridge top small cover 9591349
7S 5188-6620 Feeder bridge top right cover 9591277

6 3
2 7
Fe
ed
er-
bri
5 dg
e-c
ov
ers
.c dr

Bridge belts
No.
1S 5188-8645 Feeder bridge belts x4 kit 9591341 1
2S 5189-1988 Feeder stepper motor small 9591386

with pulley
3S 5189-2008 Side ruler of the bridge (pg.O-17) 9404237
dr
s.c
elt
e-b
idg
br
der-
e
Fe

5189-2008 Side ruler of the bridge (S)

Vacuum box
1S 5188-8643 Feeder bridge vacuum module top assy 9591314 4
2S 5189-1988 Feeder stepper motor small with pulley 9591285
3S 5188-8657 Feeder bridge belt assy 9591315

1
4 S (*) 5189-2041 Feeder bridge vacuum belt kit (5 units) 9591436
5S 5189-2044 Feeder bridge vacuum fan (pg.O-19) 9591439 r

x.cd
-bo
uum
vac
der-
Fee
*Note: This part number contains 5 belts.

5189-2044 Feeder bridge vacuum fan (S)

Bridge nip roller kit
1S 5188-8644 Feeder bridge nip roller kit 9591340
Fe
ed
er-
brid
ge
-nip
-r oll
er.c
dr

Air release valve assy
1
1S 5188-8819 Photosensor 9591294
2S 5189-1982 Feeder air-release valves assy 9591244
3S 5188-8180 Feeder air-release servo motor 9591286
dr
e.c
alv
e-v
as
ele
air-r
er-
ed
Fe

Air release servo motor
dr
o .c
e rv
e -s
as
e le
a ir -r
e r-
ed
Fe
See Suction/blower assy (pg.O-23)

Suction/blower assy
No. No.
1S 5188-8819 Photosensor 9591294
4
3S 5189-1989 Feeder vacuum valve with stepper top assy 9591297

1
4S 5188-6591 Feeder air-chamber gasket kit 9591245
6
5S 5189-1990 Feeder pressure valve with servo top assy 9591298
6S 5188-8192 Feeder vacuum valve stepper motor 9591299
Fe
ed
er-
s uc
tio
n-b
low
er.
c dr

Drawer locking mechanism
No. No.
1S 5188-8819 Photosensor 9591294
2S 5188-8655 Feeder drawer locking mechanism 9591356
Fe
ed
er-
dra
we
r- loc
kin
g -m
ech
.cd
r

Amatek pipes with clamps kit
1S 5188-6592 Feeder Amatek pipes with clamps kit 9591246
2 5189-1912 Equerre superieure panne au arriere 9231811
bridge
3S 3160-4208 Blower-cntfgl 240V 400W ROHS
2
3
dr
s.c
ipe
k-p
ate
Am
e r-
ed
Fe

Connecting beam hardware kit
1S 5188-8730 Feeder accessories 9591365
Fe
2 5189-1841 Cover for the connecting 9232040-AO 3 ed
er-
co n
nec
tin g
-be
am
.cd
3 5189-1853 Attachment frame cover 9232041 r
4 5189-1854 Attachment frame 9404293-A

Sensor (1 of 4)
1S 5188-8819 Photosensor 9591294
dr
r1.c
so
sen
er-
ed
Fe
1
1

Sensor (2 of 4)
1S 5188-8819 Photosensor 9591294
2
2S 5189-2047 Feeder Multipick antistatic brush 9591445
(pg.O-29)
r
.cd
sor2
en
er-s
ed
Fe

5189-2047 Feeder Multipick antistatic brush (S)

Sensor (3 of 4)
1S 5188-8819 Photosensor 9591294
Fe
ed
er-
se
nso
r3.c
dr

Sensor (4 of 4)
1S 5188-8819 Photosensor 9591294
dr
r4.c
nso
se
er-
eed
F

Humidity sensor
1S 5188-6585 Feeder Humidity sensor 9591240 e ns
o r.
cd
r
-s
ity
m id
hu
e r-
ed
Fe

Drawer slave board
1S 5189-1767 Feeder drawer slave board 9591377
1
dr
rd .c
oa
-b
ve
s la
w e r-
d ra
e r-
ed
Fe

Main and vertical slave boards, and power supply
No. No. 3
1S 5188-6595 Feeder main board 9591249 1
2S 5188-8193 Feeder power supply 9591300
3S 5189-1768 Feeder bridge & vertical slave board 9591378
Fe
ed
er-
bo
ard
s-p
ow
er-
su
pp
ly.c
dr

Drawer moving cables
1S 5188-8197 Feeder drawer moving cables 9591305
2S 5189-2039 Feeder large o-ring EPDM kit (20 units) 9591430
3S 5189-2040 Feeder small o-ring EPDM kit (20 units) 9591430 1
Feede
r-d raw er-
mo vin
g-c ab
les .c dr

P. Hand wheel
CA245-08480 Hand wheel assy (S)
3
1 CA245-09680 AXLE HANDWHEEL + PINS AS
2 CA245-09690 GEAR 22 + BEARING ASSY
3 MHN-0004-02 HANDWHEEL-DISC D=160 HU 10
4 MPT-2322-02 HOLDER-HANDWHEEL
5 CA245-09670 IGUS BEARING +HOUSING AS
10 MPT-2309-01 SPRING COMP-HANDWHEEL 5
4
CA
24
5-0
848
0.c
dr
ENWW 17-Mar-08 HP Indigo press 5500 P-1

P-2 Hand wheel 17-Mar-08 ENWW
Q. Heat exchange
CA245-19260 Heat exchanger with fittings (S)
1
1 MPT-1560-52 H.E. ASSY
6
2S MFF-2025-01 FITTING L 3/4' X 19mm RO 3
3 MFF-3003-01 UNION 3/4 m
4S 0100-2301 VALVE-SOLENOID 3/4-IN-
5 MFF-3164-01 FITTING UNION M3/4*3/4F
6S MFF-2010-01 FITTING L 3/4 mX16m ROHS
7S MFF-3018-01 UNION 3/4M X 19M NYLON
6
CA24
5-19
260.
cdr
5
2
ENWW 17-Mar-08 HP Indigo press 5500 Q-1

Q-2 Heat exchange 17-Mar-08 ENWW
R. ILD inline densitometer
CA345-02960 ILD cover EC
1 MAB-0510-01 BEARING NYLINER ID=5.025 7
2 MRN-0707-11 RING-E 7 ST. BLACK

3 MWP-0605-01 WASHER SHIM DIA=6X12X0.5
5 MAB-0810-06 BEARING SNAP-IN ID=8 15
6 CA344-01591 COVER ILD TECH 17
3
7 CA340-10160 FRAME ILD EC CARMEL
17
8SR EOD-1202-02 IN LINE DENS. DTP24 F/W
9 CA340-10590 PIVOT ILD CARMEL 8
15 CA340-15540 WASHER PROTECTOR ILD WIR

17 CA344-01700 WHEEL ILD ASSY (pg.R-3)
r
.cd
60
29
5 -0
34
CA
9
6
5
2
ENWW 17-Mar-08 HP Indigo press 5500 R-1

CA344-01590 Cover ILD tech
2 CA344-01681 COVER UPPER EC ILD
3 1440-0628 Handle and Handle Compon
R-2 ILD inline densitometer 17-Mar-08 ENWW

CA344-01700 Wheel ILD assy
1
1 MAD-1202-01 BEARING BALL 12X30X8 ROH
2 CA340-10520 HOLDER ILD WHEEL
CA344-01700.cdr
ENWW 17-Mar-08 HP Indigo press 5500 R-3

R-4 ILD inline densitometer 17-Mar-08 ENWW
S. Imaging oil system
CA245-19594 Reservoir, imaging oil
1 CA245-19573 OIL RESERVOIR, FITTINGS (pg.S-2)
2 CA245-19583 LID, OIL RESERVOIR, ASSY (pg.S-3)
3
3S CA355-00020 IOC2 ASSY (pg.K-19)
2
r
.cd
94
95
5-1
24
CA
ENWW 17-Mar-08 HP Indigo press 5500 S-1

CA245-19573 Oil reservoir, fitting
No. CATALOG No. PART DESCRIPTION CA
24
5-1
95
73
.cd
r
2
1 CA240-65451 OIL RESERVOIR - MACHININ
2 CA340-18421 I.O. TANK DIVIDER
3 CA244-14501 FIXING BRACKET, IMO TANK
4 CA240-72570 I. O. TANK STRENGTHENING
5 CA240-63140 TERMINAL, WALL PASS, IO
6 MRO-0188-01 O-Ring ID=21.9 W=2.6 Nit
5
7 CA240-63130 BUSHING, WALL PASS, IO R
8S 0100-2462 HOSE CONNECTOR 10X10MM H
6
9 MFF-2001-01 FITTING L 1/2 mX12m ROHS
10 MFF-2065-01 FITTING L 1/2mX19m NYLON
7
11 MFF-2114-01 FITTING L 6FXG1/4M ROHS
13 CA240-64491 TUBE - TANK DRAIN
14
9
14 MFF-3031-01 UNION 1/4'M X 10MM ROHS
15 CA040-01870 SPRING DRAIN TUBE 15
17 S CA245-22291 THERMISTOR ASSY, IMO TEM
11 17 4 10
13
1
3
8
S-2 Imaging oil system 17-Mar-08 ENWW

CA245-19583 LID, oil reservoir, assy
1 CA244-13511 LID, OIL RESERVOIR, TECH (pg.-) 3
2S MFF-3018-01 UNION 3/4M X 19M NYLON
3 0100-2354 HOSE CONNECTOR 14MM HOSE
4 3050-2199 WASHER-FLAT MTLC M27
dr
3.c
958
5-1
24
CA

CA245-09520 Pump with fittings assy (S)
1S EAS-2160-51 IMAGING OIL PUMP WIRED
1
2S MFF-3106-01 FITTING MALE ADAPTOR 3/4
3S MFF-3020-01 UNION 1/2'm x 19f ROHS
4S MFF-3007-01 UNION 1/2Fx1/2F L=29 NYL

3 4
.c dr
20
95
5 -0
24
CA
CA245-21260 Tube, pump - filter assy

3
1 CA240-64351 TUBE - PUMP TO FILTER, B 5
2 CA240-70090 TUBE, PUMP - FILTER, AFT

3S MFF-3020-01 UNION 1/2'm x 19f ROHS
CA245-21260.cdr
4 MFF-1008-03 FITTING T 1/2*1/2*1/2' F
5S MFF-2079-02 FITTING L QUICK CONN 8mm
1 4 2

CA245-17462 Filter and blower assy
3
1 CA240-62270 FILTER BRACKET
2 CA245-17451 FILTERS ASSEMBLY (pg.S-6)
CA245-17462.cdr
CA245-17451 Filters assy
3
1 0100-2395 FILTER I/O 10 micron L27
2S MFF-2069-01 FITTING L 3/4M X 19M NY
4
3S MFL-1013-02 HOUS.FILTR 1 1/2' GAUGE
4 CA240-68540 REDUCER
CA245-17451.cdr
CA245-21592 CS pump assy
1 CA244-14241 BRACKET, CS PUMP, TECH A
2S CA254-02350 CLEANING PUMP ASSY.
4
3 CA240-64481 TUBE - SMALL PUMP TO TAN
4 CA240-58901 TUBE - PUMP TO C/S 5
5 CA240-66570 ORIFICE, CS SUPPLY TUBE,
CA245-21592.cdr

T. Impression system
CA245-18964 Impression drum Yarden (S)
1 CA244-13061 IMPRESSION DRUM+ BEARING
2 CA240-67190 ADAPTOR HOLDER IMP TO YA
3 MPT-0792-02 GEAR, IMP. 144T 7 12
5S CA245-16690 ARM, IDLER ASSY-STOPPER (pg.T-2) 2

7 MPX-1436-01 CLAMP DISC 16
8 MPT-0450-01 PLATE(FRONT CAP)

9 CA240-62620 FLANGE IMP DRUM BEARING
10 S CA240-57470 STUD,SPRING GRIP-SHAFT
11 S MPT-7985-01 EXT. SPRING IMP. DRUM
12 S CA245-20251 GRIPPER SHAFT ASSY LIGHT (pg.T-3)

9
16 CA345-03711 IMP PAPER HOLDER ASSY CA (pg.T-4) 17
10
17 CA240-56120 IDLER STOPPER BRACKET-30 3 11
CA
245
-18
5
964.
cdr
8
ENWW 17-Mar-08 HP Indigo press 5500 T-1

MPT-0398-51 Shaft assy, drum IMP (S)
3
1 MPT-0445-01 COLAR, IMP-DRUM
2 MAB-1700-01 RING INNER 17x20x20.5mm
3 MBC-0506-10 SCREW SET M5X6 HEX CONE
4 MPT-0374-01 SHAFT (ECC.) IMP-DRUM MP T-0398-51.c dr
4 1 2
CA245-16690 Arm, idler assy stopper (S)
CA245-1669
0.cdr
T-2 Impression system 17-Mar-08 ENWW

CA245-20251 Gripper shaft assy light (S)
12 4
1S MBA-0406-12 SCREW ALLEN M4X6 LOW HE
2 CA344-02120 ANCOR GRIPPER CARMEL ASS
A
3 MPT-3576-01 CAM, GRIP. BOW DEVICE

4 MPT-0981-01 COLAR , GRIPPER SHAFT
5S CA244-11150 GRIPPER CLAMP ASSY
CA245-20251.cdr
6 CA244-13811 GRIPPER SHAFT+ ARM TECH
7 CA344-02441 HOLDER GRIPPER TECH ASSY
8 MPT-1056-33 INSERT FRONT ASSY , IMP-
A
9 CA340-12980 PIN ANCOR GRIPPER CARMEL
10 MRN-0206-11 RING-E 2.3 BLK 6 3
11 MBA-0310-50 SCREW ALLEN M3x10 S.S DI
8
12 S MBC-0406-11 SCREW SET M4X6+TUFLOK 7 2
13 S MRA-0708-01 SPRNG COMPRES.OD=7.62 W=
10 13
Section A-A

CA345-03711 IMPpaper holder assy
4
1 CA340-12991 BAR FORCE DISTRIBUTOR IM
3
2 CA340-12791 BASE HOLDER MACH IMP PAP 6
3 CA340-13480 BRACKET IMP PAPER HOLDER

MAC-1300-01 CAM FOLLOWER M5 D=13MM R 14
4S
5 CA344-02150 HOLDER MAGNET GRIPPER AS
6 CA340-13011 PLUNGER IMP PAPER HOLDER 2
11 1460-2724 SPRG-CPRSN .48-IN-OD 1.5 11 .c

dr 1
-0 37
3 45
CA
14 CA340-25710 STUD IMP PAPER ORIENTATI
11

CA297-00280 Cam gripper assy
4
1 MPT-2938-02 STUD, CAM GRIPPER
2 MAD-3555-01 BEARING BALL 35X55X10 SI
3 MRN-3515-40 CIRCLIPS 035 ROHS 1 2 3
4 CA245-09580 CAM GRIPPER TWISTER -ASSY (pg.T-6)
0.c dr
CA 297 -0028

CA245-09580 Cam gripper twister assy
1 CA240-30800 CAM GRIPPER TWISTER
2S MAC-1300-01 CAM FOLLOWER M5 D=13MM R
CA
24
5 -0
95
80
.cd
r

CA245-20012 Arm IMP front assy (S)
CA
24
5- 20
012.
cdr
CA245-20102 Arm IMP rear assy (S)
cdr
01.
-201
245
CA

CA245-20620 Locking flanges
1 CA240-66080 FLANGE REAR INNER RING L
2 CA240-66090 FLANGE REAR INNER RING L
r
.cd
620
-20
245
CA
1

CA245-14740 Motor, 2nd transfer gap (S)
2
1 MPX-6106-01 ADAPTOR MOTOR SECOND T
2S MMD-0017-00 MOTOR DC BRUSHL.40VDC E/
3S MCL-0310-02 COUPLING FLEXIBLE 10MM X

4 EOD-2000-01 DISC PHOTO SENSOR D=50MM
5S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-10)
CA245-14740.cdr

EAS-2151-52 Sensor optocupler assy (S)
EA S-2151-52.cdr
CA245-07220 IMP brake - gear 24 assy

1 CA244-06080 GEAR 24 WITH BEARINGS AS
r
.c d
20
72
5 -0
24
CA

CA245-07251 IMP brake - gear 19 assy (S)
5
1 CA244-06060 GEAR 19 HOUSE BEARING AS
2 CA240-24511 IMP BRAKE - GEAR 19 SHAF
3 CA240-28441 IMP BRAKE - SECOND GEAR
5 MPD-0310-10 PIN DOWEL 3 X 10 h6
7 CA240-27750 SMALL BRAKE PULLEY 3M Z=
.c dr
7
51
72
5-0
24
CA

CA245-07422 Brake mount assy (S)
4
1 CA244-05411 BRACKET, BRAKE BASE ASSY 3
2 CA245-07211 BRAKE ASSEMBLY
dr
2.c
742
5-0
24
3 CA240-25031 BRACKER, BELT COVER CA
2
4 CA240-24310 cover, Brake House
5S EAS-2019-51 PIP BRAKE CONTROLLER ( 5

MPJ-1766-51 Air knife upper assy IMP
.cdr
MPJ-1766-51

U. Ink tank option
Q4899A opt. ink tank 5,6,7 colo
CA245-08446 INK TANK ASSEMBLY (pg.V-25)
ENWW 17-Mar-08 HP Indigo press 5500 U-1

U-2 Ink tank option 17-Mar-08 ENWW
V. Ink unit
CA245-20871 Yarden ink cabinet assy
1 CA245-20930 MECHANICAL ASSY., INTERN (pg.V-3) CA261-03001 CABLE ASSY W300 - INK UN
2S CA245-20980 MOTOR LIFT ASSEMBLY (pg.V-19) CA261-03011 CABLE ASSY W301-INK UNIT
3 CA245-14940 SMALL SOLID ADD ASSEMBLY (pg.V-20) CA261-03021 CABLE ASSY W302 - INK UN
4 CA245-08446 INK TANK ASSEMBLY (pg.V-25) CA261-03031 CABLE ASSY W303 - INK UN
5 CA245-15291 BID TUBE ASSEMBLY - BID 2 (pg.V-28) CA261-03041 CABLE ASSY W304 - INK UN
6 CA245-15301 BID TUBE ASSEMBLY - BID 3 (pg.V-30) See next page. CA261-03051 CABLE ASSY W305 - INK UN
9 MPJ-1625-51 ASSY., LEFT DOOR, INK CA (pg.V-33) CA261-03081 CABLE ASSY W308 - INK UN
10 MPJ-1644-51 ASSEMBLY RIGHT DOOR INK (pg.V-34) CA261-03091 CABLE ASSY W309 - INK UN
11 CA245-20021 MMI SUPPORT ASSY (pg.V-35) CA261-03100 CABLE ASSY W310 - MOTOR
21 S CA297-00320 CARRIAGE MECHANISM F.I. CA261-03114 CABLE ASSY W311 INK UNIT
S CA261-03122 CABLE ASSY. W312 - INK U

CA261-03132 CABLE ASSY W313-INK UNIT
CA261-03141 CABLE ASSY W314 - INK UN
CA261-03151 CABLE ASSY W315-
CA261-03161 CABLE ASSY W316 - INK UN
CA261-03171 CABLE ASSY W317-INK UNIT
See wiring diagram CA259-00833.
When ordering a part, please use the catalog number.
ENWW 17-Mar-08 HP Indigo press 5500 V-1

5
21
6
7
11
9 3 10
4
dr
-20871.c
CA245
V-2 Ink unit 17-Mar-08 ENWW

CA245-20930 Mechanical assy, internal
1 CA244-14120 COMPONENT ASSY., WALLS (pg.V-6) 18 MPJ-1790-01 TUBE, WATER, HEATER TO M
2 MPJ-1505-51 INK SHELF MECHANICAL ASS (pg.V-12) 19 MPJ-1796-01 TUBE, WATER, 3-WAY VALVE
4SR CA245-01200 3-WAY VALVE ASSEMBLY, WA (pg.V-13) 20 MPJ-1797-01 TUBE, WATER, MANIFOLD TO
5 MPJ-1555-31 BRACKET ASSY., IMAGE AGE 21 MPJ-1798-01 TUBE, WATER, INK CABINET
6 CA245-16580 DOOR SMALL - ASSY (pg.V-14) 22 CA245-14030 WATER HEATER, PROTECTIVE (pg.V-17)
7 MPJ-1107-01 SHAFT, DOOR, IMAGE OIL A 23 CA240-10660 PLASTIC BOTTOM TRAY (pg.V-18)
10 S R CA245-11070 WATER MANIFOLD ASSEMBLY (pg.V-15) See following pages. 24 MPJ-1572-01 GASKET, BACK, INK CABINE
11 S MPT-9081-51 IMAGING AGENT BOTTLE - A (pg.V-16) 25 CA240-11551 INK CABINET, SERVICE PAN
12 MPJ-1573-01 GASKET, LONG, INK WORK S 26 MOW-0015-01 WHEEL 250Kg 100x70x82 RO
13 MPJ-1574-01 GASKET, SHORT, INK WORK 27 MAB-0405-03 BEARING IGUS 4X5.5-3 F R
14 CA240-40470 COVER, MIC PCB 37 S 0100-2236 FITTING HOSE BARB PLUG R
15 CA240-29430 INK CABINET HINGE PIN 38 S 0100-2237 FITTING HOSE BARB COUPLE
16 CA240-41411 COVR, WATER PIPES INK CA 39 1390-1359 FASTENER-LATCH ASSY 81MM
17 MPJ-1782-01 TUBE, WATER, MANIFOLD TO

12 13
27
11
2
5
17
18
22
10
23 CA245-20
930a.cdr

6 39
14 24
15
CA245-20930b.cdr
20 19 4 21 38 37
25 16 26

CA244-14120 Component assy, walls
1 CA244-14110 WALLS AND FRAME, INK CAB
2 MPJ-1493-31 INK CABINET, OMEGA BEAM
3 CA244-08590 INK CABINET, OMEGA BEAM
4 MPJ-1530-31 INK SHELF SUPPORT ASSY, See next page.
5 MPJ-1527-31 INK SHELF SUPPORT ASSY,

6 CA245-20900 ASSEMBLY, COMPONENT, BAF (pg.V-8)
7 CA240-01620 GASKET FRAME, VERTICAL,
8 MPJ-1534-01 BRACKET, GASKET, VERTICA
9 MPJ-1533-01 BRACKET, GASKET, HORIZON

9
8
6
r
.cd
41
20 3
1 CA
2 44
-1
2

CA245-20900 Assy, component, baffle wall
7 4 8 3 6
1 CA244-08581 BAFFLE WALL ASSY., INK C
2 CA240-04920 DIN 3 RAIL, INVERTER MOU
3S MPJ-1528-51 IMAGE OIL MANIFOLD ASSEM (pg.V-9)
4S CA245-08661 AIR MANIFOLD ASSEMBLY (pg.V-10)

5 MPJ-1807-01 TUBE, IMAGE AGENT, BOTTL
6S CA254-01160 PROGRAMMED INVERTER (pg.V-11)
7S CA357-00270 BOARD ASSY MIC2
8S MPP-3091-02 PUMP PISTON COIL Nc2 DI
9S 0100-2240 FITTING-ELBOW SWIVEL BUL
10 S 0100-2242 FITTING-PUSH IN SWIVEL B

12 MLA-0021-01 BUTT-JOINT DRAW LATCH
CA245-20900.cdr
12 5 1 9 10

MPJ-1528-51 Image oil manifold assy (S)
1
1 MPJ-1805-01 TUBE, IMAGE OIL, BULKHEA
2 MPJ-1809-01 TUBE, IMAGE AGENT, PUMP 8
3 MPJ-1812-01 TUBE, IMAGE AGENT, PURGE 6
4 MFL-2265-01 MANIFOLD,FLUIDS,8 STAT.

5 MFF-5027-01 CAP 1/8 MALE WITH O-RING 4
6 MSL-1017-01 SOLENOID 1/8BSP 3W NC V 9

5
7S MSL-1016-01 SOLENOID 1/8 BSP 2W NC V
7
8S MSL-1015-01 COIL 24V 5.5W GEM-SOL RO 3
10
9 0100-2357 FITTING-PARALLEL HOSE TA 11
10 S MFF-2014-01 FITTING L 1/8MX6M NYLON 2
dr
1.c
8-5
11 MFF-2061-01 FITTING L DIA=8 X 1/8" MP
J-1
52

CA245-08661 Air manifold assy (S)
10
1 MPJ-1580-01 AIR MANIFOLD 1+7 STAGE 20
19
2 MPJ-1813-01 TUBE, AIR, BULKHEAD TO R
13
3 MPJ-1815-01 TUBE, SOLID ADD AIR LINE 15
12
4 MPJ-1816-01 TUBE, SOLID ADD AIR LINE
14
7 MPJ-1819-01 TUBE, SOLID ADD AIR, STA 32
31
8 MPJ-1820-01 TUBE, SOLID ADD AIR, STA
18
9 CA240-70620 TUBE, AIR SUPPLY, BULKHE 11
10 MPJ-2043-01 TUBE AIR PRES. SENSOR 08
11 CA240-08980 TUBE, AIR PILOT, WATER 3
2
12 MSL-1017-01 SOLENOID 1/8BSP 3W NC V 3
1
13 S MSL-1016-01 SOLENOID 1/8 BSP 2W NC V
4
14 S MSL-1010-01 COIL 24V 10W GEM - SOL R
5
CA
24
15 MFL-0127-01 SILENCER 1/8 BSP (SISTEM
5-0
6
86
61
.cd
r
16 MFF-3109-01 FITTING UNION 1/4X1/4 MA 7
17 S MFL-0144-01 REGULATOR, MICRO, 1/8-1/ 9
18 MFF-3014-01 FITTING, UNION 1/4'x10MM 8
19 MFF-3041-01 FITTING UNION 5X1/8
20 S MFF-2027-01 FITTING L QUICK FOR PNEU
31 MFF-1054-01 FITTING T 1/4" (2 FEMALE
32 MFF-3055-10 UNION QUICK CONN 5mm x 1

CA254-01160 Programmed inverter (S)

MPJ-1505-51 Ink shelf mechanical assy
dr
1 MPJ-1504-31 INK SHELF WELDED ASSEMBL 50
5 -5
1 .c
J -1
MP
2 MPJ-1494-01 LIFT MECH PULL

3 MPJ-1496-01 LIFT MECH HANDLE
4 MPJ-1492-01 LIFT MECH SHAFT
3
1
2
CA297-01430 Kit SP for working surface (S) CA244-14491 MMI shelf assy
CA297-01430.cdr
r
.c d
91
44
4 -1
24
CA

CA245-01200 3-way valve assy, water sys (S)(R)
2S MSL-1019-01 OPERATOR 6 MM 2W NC EPDM 2

4 MFF-3129-01 FITTING ELBOW MALE/FEMAL
5 0100-2243 FITTING-PARALLEL HOSE TA
CA
24
5-
01
20
0.c
dr
3
5
4

CA245-16580 Door small assy
7
1 CA244-11410 DOOR SMALL TECH. - ASSY
2 MAB-0405-03 BEARING IGUS 4X5.5-3 F R
3 MTS-0056-01 GROUND JOINT FUNNEL
4 MPT-0109-01 FITTING REDUCER
1
5 MPT-0178-01 TUBE REDUCER
7 1440-0632 HANDLE FLUSH PULL 36MM-W
9 MPJ-1804-01 TUBE, IMAGE AGENT, FUNNE
3
5
2
CA245-16580.cdr
CA245-11070 Water manifold assy (S)(R)
1 MPJ-1588-01 WATER MANIFOLD, MACHINED
3 CA240-40290 WATER MANIFOLD INSULATIO
4S MSL-1019-01 OPERATOR 6 MM 2W NC EPDM

9
6 MFF-5017-01 CAP 3/8 MALE ROHS 8
7
7S MFF-4073-01 FITTING EXT. 3/8x3/8'
5
8 MFF-6078-01 UNION L 3/8M X 3/8F BRAS 4
9 0100-2273 FITTING-PARALLEL HOSE TA 10
6
10 0900-1532 O-RING .549-IN-ID .103-I -11
070
.cd
r
245
CA
12
12 S 0100-2332 VALVE3/8-IN-BSPP 1.71-IN

MPT-9081-51 Imaging agent bottle (S)
2
1 MPK-0057-01 BOTTLE 500ML SQUARE GRAD
2 MPT-9080-51 BOTTLE CAP ASSY
dr
1.c
1-5
08
T-9
MP

CA245-14030 Water heater, protective cover
1S CA297-00071 HEATER, WATER, INK CABIN (pg.V-18)
2 CA244-09350 TOP COVER TECH ASSY
3 CA240-46270 PROTECTIVE COVER
4 CA244-09460 BRACKET BOTTOM, WATER HE
2
1
30.cdr
45-140
CA2

CA297-00071 Heater, water, ink cabinet (S)
8 0960-2206 PUMP-CARTRRIDGE CIRCULAT
13 S 3103-0502 THERMOSTAT 140 DEGREE;15
16 S 0837-3757 THERMISTOR TUB INSULATED
16
13
71.cdr
97-000
CA2
CA240-10660 Plastic bottom tray
CA240-10660.cdr

CA245-20980 Motor lift assy (S)
8
1 CA244-11200 MOTOR LIFT PLATE ASSEMBL 7
2 MPJ-1654-31 motor capacitor bracket
3 MPJ-1653-01 TIC CONNECTOR BRACKET
6
4 CA240-62420 PUMP DRIVER, MOTOR LIFT
5 MPX-5801-02 COVER - PUMP MOTOR 4
6S ECP-5257-88 CAP MOTOR RUN 2.5uF50/60
7S ECP-5000-30 CAP MOTOR RUN PROTECTIVE

8 3140-1110 MOTOR-AC 230V
2
5
CA 245-2 0980
.c dr

CA245-14940 Small solid add assy
1 MPJ-1793-31 Small solid add mount as
2 MKN-0033-01 KNURLED NUT M4 - DIN 466
4 CA245-14930 SMALL SOLID ADD TOP ASSY (pg.V-21)
1
CA
245
-14
940
.cd
r

CA245-14930 Small solid add top assy
1 MPJ-1794-01 SMALL SOLID ADD PLATE
3S CA245-14900 FITTING, SOLID ADD ASSY (pg.V-22)
4 CA240-49920 TYGON TUBING, SOLID ADD
5 CA240-49930 COMPRESSION SPRING FOR S
6S MPT-2691-53 SOLID ADD HOUSINGS ASSY (pg.V-23)
7 CA245-14910 CONCENTRATE ADD BASE ASS (pg.V-24)
CA245-14930.
cdr
4 5

CA245-14900 Fittings, solid add assy (S)
1
1 CA240-49530 FITTING, SOLID ADD
2S MRO-0171-01 O-RING ID=7.65 OD=11.21
2
CA
24
5-1
49
00
.cd
r

MPT-2691-53 Solid add housings assy (S)
4
1 MPX-1732-02 BODY - CYLINDER
2 MPX-1809-01 SPRING - CYLINDER
3 MPX-1730-01 COVER -CYLINDER A A
4 MPT-2689-02 HOUSE, LONG INK CAN

5S MRO-0128-02 O RING ID28.17 W3.53 VIT
7 MPX-1729-01 ROD - CYLINDER
10 S MPX-9053-53 SEAL PERFORATOR ASSY (pg.V-24)
11 0100-2362 FITTING QUICK CONNECTOR
3
1
Section A-A
11
10

MPX-9053-53 Seal perforator assy (S)
1S MRO-0113-01 O-RING ID=13.87 W=3.53 R
MP X-9053-53.cdr
2 MPX-9059-02 SEAL PERFORATOR

2
CA245-14910 Concentrate add base assy

1 6
1 MPX-1736-01 PIPE HOUSING
2 MPX-1734-01 SPRING HOUSE
3 MPX-1810-01 SPRING - CAN RETEANER
4 MPX-1735-03 SPRING BASE
6 MPD-0212-10 PIN DOWEL 2X12h6 8 2
7S MRO-0104-01 O-RING ID=3.70 W=1.78 RO
8S MPX-2628-02 SOLIDS OUTLET 3
CA245-14910.cdr
4

CA245-08446 Ink tank assy
1S CA245-11582 INK TANK SUB ASSEMBLY (pg.V-26) 2
2S CA255-00094 PUMP, INK TANK (pg.V-27)
CA245-08446.cdr

CA245-11582 Ink tank subassy (S)
1S MPX-2443-02 CAP-FAUCET
3S MPX-2444-01 FAUCET DRAIN TUBE
5S Q5391-00810 GASKET, INK TANK, 4 UNITS 5
11 MPJ-1803-01 TUBE, INK TANK DRAIN

12 S CA244-03220 TUBE AND FITTING, INK TA (pg.V-26)
12
CA
24
5-1
15
82
.cd
r
11
CA244-03220 Tube and fitting, ink tank (S)
CA244-03220.cdr

CA255-00094 Pump, ink tank (S)
10 6
3S MRO-0111-02 O-RING ID=10.77 W=2.62
9S MPX-5540-01 DISC - IMPELLER
10 S CA240-29400 DRIVER, PUMP 31

11 S MFL-0100-03 FILTER 1' 500 MIC (CLOSE
3
15 S CA356-00160 BOARD ASSY TIC (TANK INK
15
17 S MGN-0009-01 MAGNET CERAMIC DISC 40X2 .c dr
94
00
5-0
23 S MPX-1743-01 SHAFT STOPPER 12 CA

25
31 S CA245-12130 WALL NOZZLE SNAP ASSY

23
38 S CA244-11260 INK PUMP HOUSING TOP HP5
38
17
11

CA245-15291 BID tube assy - BID #2
1 CA245-07941 BID MANIFOLD ASSY - INJ. (pg.V-29)
2S CA240-51190 COMPRESSION SPRING
3 CA240-05180 TUBE, BID #2 IMAGE OIL S
9 CA240-51570 SHRINK TUBE
10 CA240-04841 TUBE, BID #2, SUPPLY/RET
10
3 2
1
r
1 .cd
5 29
-1
2 45
CA

CA245-07941 BID manifold assy - inj.
1S CA244-05681 BID MANIFOLD VALVE - INJ
2 CA245-07930 VALVE STEM / O-RING ASSE
3S MRO-0106-01 O-RING ID=6.07 W=1.78 RO
3
.cdr
7941
45-0
CA2

CA24
5-15
301.
cdr
3
1

9
CA245
-1531
1.cdr
3 2

CA245-1533
1.cdr
3

MPJ-1625-51 Assy, left door, ink cabinet
3 10
2 MPJ-1624-01 BOTTOM GASKET LEFT DOOR
3 MPJ-1622-01 GASKET, TOP, LEFT DOOR
4 MPJ-1623-01 HINGE GASKET DOOR INK CA
5 MHD-0009-01 HINGE CONCEALED DOOR ST.
9S EHE-1174-51 CABLE ASSY W174
10 S ESW-0600-00 SWITCH MAGNETIC SPST N.O
MPJ-1625-51.cdr

MPJ-1644-51 Assy right door ink cabinet
11 2
1 MPJ-1639-31 WELDMENT, RIGHT DOOR, IN
2 MPJ-1642-01 GASKET, TOP, RIGHT DOOR
3 MPJ-1640-01 GASKET, BOTTOM, RIGHT DO
4 MPJ-1623-01 HINGE GASKET DOOR INK CA
5 MPJ-1641-01 CENTER GASKET RIGHT DOOR
6 MHD-0009-01 HINGE CONCEALED DOOR ST.
9S EHE-1174-51 CABLE ASSY W174
11 S ESW-0600-00 SWITCH MAGNETIC SPST N.O

9 13
13 S MLA-0017-02 LATCH COMPRESSION SEALED
4
5
6
MPJ-1644-51.cdr

CA245-20021 MMI support assy
1 CA240-08840 BUSHING, SNAP-IN WITH FL
2 CA240-05510 MMI MOUNT BACKING PLATE
8
3 CA244-01070 MMI SUPPORT BRACKET
7 CA244-13690 SUPPORT MMI MOUNTING
7
8 CA240-17610 TAPE, 12.7 X 20 X 3MM TH
12
CA245-20021.cdr
3

W. Input feed roller
CA297-01610 IFR assy (S)
13
1 CA340-07572 IFR MAIN FRAME MACHINING
2 CA345-01931 DRIVE SHAFT ASSY (pg.W-2) 8
6S 1500-1126 CPLG-FLEX 20-MM-OD 30-MM
7 CA240-72410 PLATE MOTOR ADAPTER IFR
8S CA254-01930 STEPPER MOTOR WIRED (pg.W-3)
11 S CA345-01942 SENSOR, IR REFLECTIVE AS (pg.W-3)

C A297-01610.cdr
12 CA340-05992 GUIDE, BOTTOM PAGE IFR

13 CA345-01923 UPPER GUIDE TEMP ASSY (pg.W-4)
12 11 1 2 6 7
ENWW 17-Mar-08 HP Indigo press 5500 W-1

CA345-01931 Drive shaft assy
1 CA344-00921 SHAFT, DRIVER ROLLER ASSY (pg.W-2)
2 MRN-1010-31 RING RETAINING 10 EXT
.c dr
31
19
2 CA
34
5-0
CA344-00921 Shaft, driver roller assy

1 3 4 2
1S MAD-1022-01 BEARING BALL 10X22X6 ROH
2S MAD-1022-11 BEARING BALL 10X22X6 WIT

3 CA344-01380 ROLLER, DRIVE CA344-00921.cdr
4 CA340-05981 SHAFT, DRIVE ROLLER
W-2 Input feed roller 17-Mar-08 ENWW

CA254-01930 Stepper motor wired
CA254-01930.cdr
CA345-01942 Sensor, IR reflective assy (S)

1 CA340-06002 BRACKET,PAGE PRESENCE SE
2S CA245-08081 SENSOR, IR REFLECTIVE, 2
.cd r
- 01 942
CA 345
ENWW 17-Mar-08 HP Indigo press 5500 W-3

CA345-01923 Upper guide temp assy
8
1 CA340-06012 GUIDE, TOP PAGE
2
2 CA340-17461 HOLDER PINCH ROLLER
4 CA340-17511 LIMITER FLAT SPRING IFR 1
5 CA240-70370 SPRING, FLAT, PINCH ROLL
6 CA345-09860 ROLLER PINCH IFR ASSY
CA3
45-0
1923
7 MWP-0400-02 WASHER NYLON M4 PLAIN RO .cdr
8 CA340-17261 PLATE COMPRESSION SPRING

See detail A
4
5
Detail A
W-4 Input feed roller 17-Mar-08 ENWW

X. ITM system
CA245-19881 ITM drum Jordan assy (S)
1 CA244-13530 ITM GRIND JORDAN ASSY
2S MPT-7408-01 GEAR REAR, Z=74 ITM -
11 S MPT-7407-01 GEAR FRONT, Z=114 ITM PB
14 S CA244-06111 THERMAL FUSE ASSY - ITM
2
r
.cd
881
-19
245
CA
11
14
ENWW 17-Mar-08 HP Indigo press 5500 X-1

CA244-06111 Thermal fuse assy - ITM (S)
S2
1
1 MPT-7454-01 HOLDER THERMAL FUSE
2
2 CA240-65830 STUD CONTACT H/D THERMAL
3 EST-4344-07 THERMOSTAT OPEN.190C.NC
4 EHW-0122-22 WIRE 22AWG TEFLON RED
CA244-06111.cdr
Section S2-S2
S2
X-2 ITM system 17-Mar-08 ENWW

CA245-19960 Bias ring assy - ITM PB
1 CA240-66170 BIAS RING
2 CA240-66160 SPACER PLASTIC FOR BIAS
CA245-19960.cdr
2 1

CA245-22540 IR sensor, ITM, assy
CA2
45-2
2
254
0.cd
1 CA244-14760 BRACKET ASSY, IR SENSOR r
2S EAS-2082-51 SENSOR TEMP. IR WIRED AS (pg.X-9)

3
3 CA240-10590 GUARD, ITM IR SENSOR, PL

CA244-09380 Carbon brush - ITM bias (S)
CA244-09380.cdr
CA244-09411 Carbon brush, ITM termal fuse (S)
CA244-09411.cdr

CA254-02450 ITM heater lamp assy (S)
CA254-02450.cdr
CA244-13660 Stud bias assy (S)

3 1
1 CA240-66130 STUD BIAS
3 EZS-2051-00 TUBING SHRINK TEF TEFLON
CA244-13660.cdr

CA290-02951 Kit replacement bearing front (S)
CA290-02951.cdr
1 1410-1723 BEARING-BALL-SGL 55MM-ID

2 CA240-30421 FLANGE BEARING HOUSING
3 CA240-66120 FLANGE LOCKER OUTER RING
3 1 2
CA290-02941 Kit replacement bearing rear (S)

No. CATALOG No. PART DESCRIPTION CA290-02941.cdr
MCH-0183-01 GREASE MOLYKOTE 44 LIGHT

1 CA240-30441 FLANGE BEARING HOUSING R
2 MAC-5080-01 CYLINDRICL ROLLER BRNG 5
3 MPT-7531-01 RING SPACER BEARING LOCK
4 MRO-0375-01 RADIAL OIL SEAL 62x75x10
5 CA240-66120 FLANGE LOCKER OUTER RING
5 4 3 2 1

CA245-15980 Bias assy
1 CA240-30460 BRACKET FOR LAMP HOLDER
2S CA245-13900 BIAS HOLDER, ITM (pg.X-8) 2
CA245-159
80.cdr
1
CA245-13900 Bias holder, ITM (S)

1 3140-1120 BR-HOLDER 16.95 MM- OD 1 4
2 CA240-44010 HOUSE HOLDER, ITM BIAS
3S CA244-09380 CARBON BRUSH-ITM BIAS (pg.X-5)
4S 3140-1116 BRUSH-HOLDER CAP M10X1.0

2
r
.cd
900
-13
245
CA

CA245-04150 Stopper, ITM hood assy (S)
2
1
1 MPT-0966-01 AXIS, HOOD STOPPER SCR.
2S MRO-0131-01 O RING ID=.235' W=.140'
CA245-04150.cdr
EAS-2082-51 Sensor temp. IR wired (S)
EA S-2082-51.cdr

CA245-22590 Blower assy - exit blanket fan
1
1 CA240-37880 BLOWER BRACKET
2
3S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT
CA24
5-22
590.
cdr

CA245-17471 Fan, suction, assy
1S CA254-00111 ITM SUCTION ASSY WIRING
2 MPJ-0585-01 HOLDER, SUCTION FAN
3 MPJ-0528-02 HOLDER, FAN HOLDER
4 CA240-52010 FITTING-FAN INLET
10
5 MPJ-1127-01 BAR, CLAMP HOLDER, FAN
6S ECP-5507-90 CAP MOTOR RUN 5uF 400VAC 9
7S ECP-5000-30 CAP MOTOR RUN PROTECTIVE
3
9 MNP-0108-50 NUT M8 ST.ST DIN934
10 S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT 1
11 MPJ-0945-33 MANIFOLD, SUCTION OUTLET
6
12 MPJ-2035-01 MESH, ITM SUCTION FAN, 5
CA2 45-
1747 1.c
dr
4
11
5
12

CA254-00071 Outlet ITM hood suction (S)
dr
-00 07 1.c
CA 254

CA290-02260 Kit SP ITM cover assy
5S CA245-13320 LATCH ASSY
r
.cd
60
22
0-0
29
CA

CA245-17080 Interlock activator axis hood left (S)
4
CA249-03900 INTERLOCK ACTIV. ASSY
1
1 MPT-4726-03 BRACKET ITM LATCH GRIP
5
2 CA240-55080 BRACKET, INTERLOCK CVR 2
3 CA245-17070 CAM NEW ASS. - INTERLOCK 7
8
4 CA245-16560 INTERLOCK ACTIVATOR AXIS
5 CA240-55370 INTERLOCK ACTIVAVATOR AX
6S EAS-2156-51 INTERLOCK WIRED TYPE 1
7 MPD-0224-10 PIN DOWEL 2X24 DIN6325H6 3
8 MPT-3906-01 PLATE, PIN LOCKING 9

9 MRN-0607-31 RING RETAINING 6 EXTERN
12 S MPT-2534-01 SPRING, CAM ACTIV.
12
r
.cd
80
70
5 -1
24
CA

Y. Jigs and tools
CA245-02831 Waste bottle #1
1 5697-5163 BOTTLE PLASTIC 7lt SQUARE
r
.c d
31
28
5 -0
24
CA
ENWW 17-Mar-08 HP Indigo press 5500 Y-1

CA245-02841 Waste bottle #2
1 5697-5162 BOTTLE PLASTIC 10lt SQUARE
dr
1.c
284
5 -0
24
CA
Y-2 Jigs and tools 17-Mar-08 ENWW

CA290-07900 Operator accessories kit
8710-2467 HEX-KEY FOR HEX SOCKET S
CA240-75910 WIPER BLADE-344.5 MM LON
S CA261-08940 CABLE ASSY W894 RS232 F/
S CA261-09280 CAN BUS CABLE ASSY 2.1M
S CA261-09290 CAN BUS CABLE ASSY 0.26M

MJX-0221-51 DENSITY SENSOR CLEANING
MJX-1336-51 SOFSUB INSTL. JIG ASSY (pg.Y-5)
MPK-3111-01 PACK CARTON RSC D/W 630X
MPT-4829-01 BLANKET SCRAPER
MTS-0008-01 PUMP MANUAL-PLASTIC
MTS-0018-01 OILER 250ML W/FLEXABLE S
MTS-0053-01 MEASURING TUB 1 LITER
MTX-0005-01 BRUSH ROUND 20FOR PILLIN
MTZ-0013-03 ALLEN 'T' M3 ROHS
MTZ-0014-02 HEX KEY ALLEN 4 L (INSID
MTZ-0260-01 FILTER KEY 120:130mm 'PL
MTZ-0285-01 TOOL WINDOW SCRAPER RED

CA290-08130 Installer accessories kit
CA040-07700 JIG BID DOUBLE STAND (HI MCM-2017-01 CLAMP TUBE 14-16 ROHS
CA040-31930 INK TANK STAND MCM-4012-01 CLAMP METAL 32-50 DIN
CA240-75910 WIPER BLADE-344.5 MM LON MKT-1106-06 KIT BOBBIN WIRE WITH DUM
CA294-00660 SERV. DOC INSTALLATION G MLB-0544-01 LABEL BOTTLE 'IMAGING OI
CA295-05480 PACKAGE FOR KIT INSTALLA MLB-0545-01 LABEL BOTTLE 'I.P.A.' -
EZC-0142-25 TIE CABLE CLEAR MLB-0946-01 LABEL 'OPEN ME FIRST'
EZC-0290-36 TIE CABLE CLEAR MPJ-2036-01 MESH, ITM SUCTION FAN, 6
MBA-0408-50 SCREW ALLEN M4x8 S.S DIN S MRO-0112-05 O-RING ID124 2-014 VITON
MBA-0610-19 SCREW ALLEN M6X10 V-LOW S MRO-0116-02 O-RING ID=15.6 W=1.78 V
MCC-5003-00 BUSHING FOR CABLE SIZE 8 MTP-0003-01 TAPE TEFLON 1cm
MCM-2001-01 CLAMP, TUBING, DIA30-45 MTS-0006-01 GLOVES NITRIL MOD-BEST 7
MCM-2009-01 CLAMP TUBE 21-23 ROHS MTS-0007-01 Q TIPS 1 PACKAGE = 100 U
MCM-2010-01 CLAMP TUBE 18-20 ROHS MTS-0009-03 TEXWIPE WIPPERS Tx1009 (
MCM-2011-01 CLAMP TUBE 26-28 ROHS MTS-0017-01 BOTTLE POLY-W/DISCHRGE -
MCM-2012-01 CLAMP TUBE 13-15 ROHS MWL-0401-50 WASHER SPRING M4 D7 S1.2
MCM-2014-01 CLAMP TUBE 23-25 ROHS MWP-0401-50 WASHER FLAT M4 D8 S0.5 D

MJX-1336-51 Sofsub instl. jig assy
3 2 4 1
1 MJX-1278-51 PRESSURE ROLLER (pg.Y-5)
2 MJX-1287-01 ADAPTER, SOFSUB INSTL.
3 MJX-1279-01 BUSHING, SOFSUB INSTL.
4 MBC-0305-20 SCREW SET HEXAGON M3X5
MJ X-1336-51.cdr
MJX-1278-51 Pressure roller

1 MJX-1269-01 ROLLER - SOFSUB
MJ X-1278-51.cdr
CA040-44581 Magnet gap gripper adjustment jig

CA040-44581.cdr

MPT-5637-51 Connector for chiller (S)
1
1 MFF-3101-01 COUPLER SOCKET PT3/4 BRA
2 MFF-2085-01 FITTING ELBOW 45DEG. 3/4
2
3 MFF-3130-01 FITTING-HOSE BARB MALE P
MP T-5637-51.cdr
EHE-1251-52 Modem cable assy W251 RJ

EHE -1251-52.cdr
1 EHC-0426-00 CABLE 4 COND FLAT TEL.
2 ENO-6006-54 CONN 6 POS. 4 PIN TEL. P
1 2

EHE-2126-52 Cable assy W126 - RS-232 (S)
EHE -2126-52.c dr
EHE-2127-52 Cable assy W127 - power (S)
EHE -2127-52.c dr

Z. Main motor
CA297-00010 Main motor assy (S)(R)
2 3 2
1S MPT-0997-01 GEAR 14-MAIN DRIVE
2S MKE-5516-10 KEY PARLLEL 5X5X16 DIN 6

3 CA254-01211 MAIN MOTOR WIRED
CA297-00010.cdr
ENWW 17-Mar-08 HP Indigo press 5500 Z-1

CA240-11790 Flywheel, direct drive
CA240-11790.cdr
CA254-00890 Power resistor for motor (S)
CA254-00890.cdr
Z-2 Main motor 17-Mar-08 ENWW

AA. Ofir option
Q4898A opt. ofir - on press fas
CA040-31930 INK TANK STAND
CA245-18850 OFIR INK TANK ASSEMBLY
CA245-22180 FLUSHING CAN S2 - ASSY (pg.AA-5)
CA293-03240 GUIDE USER ON PRESS FAST
CA295-05140 PACKAGE FOR KIT OFIR
MFL-1901-01 SPIN ON FILTER 3 MICRON
MJX-0912-01 RING-CAN-SHAKER
MPK-0153-01 PACKING BOX 260W X 160D
MPK-3200-10 BOX S/W PIP UNDERLAYER U
S MTS-0036-01 FUNNEL CAN PLASTIC ID=80
ENWW 17-Mar-08 HP Indigo press 5500 AA-1

CA245-18851 Ofir ink tank assy
1 CA245-18840 OFIR INK TANK SUB ASSY (pg.AA-3) 2
2S CA245-18830 PUMP - OFIR INK TANK (pg.AA-4)
1
CA
24
5-1
88
51.c
d r
AA-2 Ofir option 17-Mar-08 ENWW

CA245-18840 Ofir ink tank subassy
3
1 CA040-30390 TANK, FAST INK REPLACEME
5
2 CA240-63370 GASKET, INK TANK, OFIR
4
3 CA244-00360 TEMPERATURE CONTROL ASSY
2
4 CA240-63050 FLANGE, INK TANK TEMPERA
5 MRO-0186-01 O-RING P.2-226 I.D. 1.98
6 MPJ-1826-01 TUBE, SOLID ADD SUPPLY
7S MPX-2443-02 CAP-FAUCET
8S CA244-03220 TUBE AND FITTING, INK TA
9S MPX-2444-01 FAUCET DRAIN TUBE 6
9
CA
1 24
5-1
88
40
.cd
r

CA245-18830 Pump - ofir ink tank (S)
26
3S MRO-0111-02 O-RING ID=10.77 W=2.62
10
6S CA244-11260 INK PUMP HOUSING TOP HP5
32
8 CA244-11071 ASDJUSTING FITTING -AS
9S MPX-5540-01 DISC - IMPELLER 15 3
10 S CA240-29400 DRIVER, PUMP 8

27
13 CA240-05660 HOLDER, JERICHO MODIFIED
33 35
dr
0.c
14 MPX-5095-01 PUMP UNIT - IMPELLER 24
5-1
8 83
CA
24 30
15 CA356-00280 BOARD ASSY TIC1 (OFIR)
16 CA240-71520 MAGNET BRAKET 28
17 S MGN-0009-01 MAGNET CERAMIC DISC 40X2 29

23
20 MPX-3441-01 COMP SPRING OD 15.0 W=1
20 9
21 MPT-8554-01 ROD - PUMP
6
23 S MPX-1743-01 SHAFT STOPPER 16
24 CA240-04071 DRIVESHAFT, INK TANK IMP 25
25 MPX-1781-01 TIGHT WASHER 14

26 CA244-12870 COVER PLATE - ASSY, OFIR 17
21
27 MPJ-1824-01 TUBE, DENSITY SENSOR
31
28 CA240-63280 TUBE, PUMP TO FITTING, O
13
29 MPJ-1826-01 TUBE, SOLID ADD SUPPLY
30 CA240-63270 TUBE, FITTING TO FILTER, 33
31 CA240-54420 INK PUMP HOUSING SEAL HP

32 CA240-39841 SLINGER, INK TANK
33 CA240-40520 SOLID ADD EXTENSION
35 CA240-63260 TUBE, FITTING TO BID, IN

CA245-22180 Flushing can S2 assy
CA245-22180.cdr

BB. Paper handling control
CA255-00270 Module, paper handling control (S)
1 CA244-13171 WELDMENT, CHASIS, PHC
2S CA255-00280 SUBASSY, PCN AND DSC (YA (pg.BB-2)
3 MPJ-1371-31 ASSY, SHROUD, FAN 6
r
.cd
70
02
5-0
4 MPJ-1368-01 BRACKET, POWER SUPPLY, CA
25
5 CA244-01301 BRACKET, BLOWER CONNECTI

6 MPJ-1369-01 COVER, PHC
7 CA254-01270 FAN ASSEMBLY- 24VDC 2.64
8S EBP-5648-00 POWER SUPPLY INP. 85-265
EBP-0012-91 POWER SUPPLY 24V 14A ROH 12 5 2
9S
10 9100-6098 XFMR-PWR TRANSFORMER-POW 7 10
11 ESR-0271-00 SOCKET TERMINAL DIN RAIL 3
4
12 S ESR-0270-00 RELAY COIL 24VDC CONT.30 13
11
13 EZC-0101-02 CABLE TIE MOUNT M4 FOR 4
1
14 1440-0634 STRAP-HANDLE 18.5-IN-LG
15 9135-5679 FILTER-LINE IEC 950 ROHS 15
9
8
14
ENWW 17-Mar-08 HP Indigo press 5500 BB-1

CA255-00280 Subassy, PCN and DSC (S)
1
1 CA256-00340 BOARD ASSY PCN
2 CA356-00210 BOARD ASSY DSC
CA
25
5-0
02
80
.cd
r
BB-2 Paper handling control 17-Mar-08 ENWW

CC. PC
Note: For computer components and their part numbers, see the HP Indigo computer Parts Catalog (CA194-00420).
ENWW 17-Mar-08 HP Indigo press 5500 CC-1

CC-2 PC 17-Mar-08 ENWW
DD. Perfector
CA297-00023 Perfector, top assy (S)
8 21 23 7
3 CA261-01150 CABLE ASSY W115 - PERFEC
6 CA245-14513 FRAMEWORK, PERFECTOR (pg.DD-2)
7 CA245-15200 INTERFACE ASSM, PERFECTO (pg.DD-4)
8S MPJ-1894-51 MOTOR ASSM, PERFECTOR
12 MPJ-1649-01 8MM PIPE, PERFECTOR
13 CA240-57750 SUCTION CUP - PERFECTOR 12
20
15 MPJ-0962-51 BRIDGE ASSM, PERFECTOR (pg.DD-6)
18 13
16 CA240-44590 FIXATOR PLATE PERFECTOR
17 MPJ-1920-01 HOLDER AXIS PERFECTOR
29
18 S MPJ-0956-01 MOUNTING PIN PERFECTOR
6
19 S MPJ-0955-01 MOUNTING PIN, PERFECTOR 19
15
20 S MPT-8663-01 PERFECTOR T. BELT CALIBR 3 30,31
not shown 25
21 MPJ-1161-01 ROTOR A 12MM PIPE, PERFE 24
22 MPJ-1868-01 ROTOR A 8MM PIPE, PERFEC 22
23 MPJ-1160-01 ROTOR B 12MM PIPE, PERFE
24 MPJ-1870-01 ROTOR B 8MM PIPE, PERFEC
25 MPJ-1603-51 ROTORS ASSM, PERFECTOR (pg.DD-7)
28 S MPJ-1601-51 VALVE ASSM, PERFECTOR (pg.DD-9)
29 S MPJ-1103-01 THUMBSCREW, PERFECTOR

30 CA240-48210 Bracket perfector static brush
31 CA240-49520 Brush discharg CA
29
7-0
00
23
.cd
r
17
ENWW 17-Mar-08 HP Indigo press 5500 DD-1

CA245-14513 Framework, perfector
7 5
5S MAC-1300-01 CAM FOLLOWER M5 D=13MM R K
7 3150-0957 FILTER FOR VACUUM SMALL

19 CA240-49520 BRUSH DISCHARG 19
21 S CA245-06210 SENSOR, IR REFLECTIVE, 7 (pg.DD-3)
Section K-K
K
21
CA245-14513.cdr
DD-2 Perfector 17-Mar-08 ENWW

CA245-06210 Sensor, IR reflective (S)
CA
24
5 -0
62
10
.cd
r

CA245-15200 Interface assy, perfector
1 5 2
1S MFF-4007-01 CONNECT PIPE D=12 X 3/8'
2 MFF-2071-01 FITTING L 3/8Mx12F PISCO
3 MFF-2092-01 FITTING L 3/8Mx12F PISCO
4 CA244-10390 FITTINGS TRAY ASSM, PERF
5 MPJ-1099-01 MANIFOLD, PERFECTOR
7S EAS-1464-51 SENSOR PRESSURE RESIN CA
4 3 7
CA
24
5-1
520
0.c
dr

EAS-1464-51 Sensor pressure resin case (S)
EA S-1464-51.cdr
MPJ-1894-51 Motor assy, perfector (S)
MPJ-1894-51.c
dr

MPJ-0962-51 Bridge assy, perfector
10
3 MPJ-0960-51 HALF RING ASSM, PERFECTO
4 MPJ-1916-01 BRACKET T/E SUPPORT PERF
9 MPJ-1876-01 BRIDGE PERFECTOR MACHINI 4
10 S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-10)
MPJ-0962-51.cdr

MPJ-1603-51 Rotors assy, perfector
5
1 MPJ-1858-01 AXIS, PERFECTOR 9
2 MPJ-1914-01 COLLAR PERFECTOR
3 MFF-2098-01 FITT L M8-F8 BSPT BRASS
4 MRO-0121-02 O-RING ID=21.95 W=1.78 V
r
3-5 1.cd
MP J -160
5 MPJ-1775-51 PENDULUM ASSY, PERFECTOR (pg.DD-8)
6 MRN-2510-31 RING RETAINING 25 EXT.
7 MPJ-1851-01 RING, DISTANCE, PERFECTO
9 MPJ-1915-01 SENSOR HOME PERFECTOR
7
2
1
4
3 6

MPJ-1775-51 Pendulum assy, perfector
1
1 MAD-2542-01 BEARING BALL 25X42X9 DDU
2 MPJ-1752-01 FINGER CUP PERFECTOR JR
7
3 MPJ-1862-01 FINGER CUP STAGGERED, PE
4 MRO-0141-01 O-RING ID=41 W=1.78 V747
5 MCP-0108-02 PLUG NYLON FOR 8mm LOCK 4 r
5
.cd
-51
775
J-1
MP
6 MPJ-1849-01 PULLEY, 5MR-75T, PERFECT
3
7 MRN-4200-41 RING RETAINING/BORES 042
8 MPJ-1913-01 RING DISTANCE VAC. SUPPL
6
9 MPJ-1887-01 ROTOR PERFECTOR MACHININ
9
8

MPJ-1601-51 Valve assy, perfector (S)
1
1S MFF-4056-01 ELBOW QUICK CONNECTION
2 MFF-2051-02 FITTING L QUICK CONN D=1
3S EAS-2172-51 Vacuum Solenoid WIRED AS
MPJ-1601-51.cdr

CA245-15830 Vacuum assy, perfector (S)
2 1
1 MPP-1450-01 PUMP, CENT. 127L/M, 07BA
2 0100-2225 ONE TOUCH FITTING MALE 1
CA245-15830.cdr

CA345-09840 Vacuum cover top assy
CA
34
5-0
98
40
.cd
r

CA245-15780 Vacuum subassy, perfector
6
1 MPT-5613-03 MANIFOLD LOWER BLOCK 3
2S MFF-5005-01 PLUG 3/8 BSPT MALE NYLON 4
3 MFF-3141-01 FITT UNION M1/2 F1/4 BSP

4 MFF-3140-01 FITT UNION M1/4 F1/8 BSP
5S MFF-4007-03 UNION 3/8Mx12F C.D.C.
6 MFF-3002-04 UNION 1/2Mx12F C.D.C.
7S MFL-2103-01 VACCUM ADJUSTMENT VALVE 8
8 MFL-2168-01 VACUUM PUMP GAGE BACK PR
CA245-15780.cdr
7
1

EE. PIP drum
CA244-02382 PIP drum assy - enh (S)(R)
4S CA245-16541 PIP HOLDER ASSY.
6S CA240-55331 SHIM- HOLDER COUNTER
r
.cd
82
23
4 -0
24
CA
ENWW 17-Mar-08 HP Indigo press 5500 EE-1

CA297-00241 SP bearing PIP rear assy
7S MAC-1200-01 CAM FOLLOWER D=12mm ROHS
CA297-00241.cdr
EE-2 PIP drum 17-Mar-08 ENWW

CA297-00231 SP bearing PIP front assy
7S MAC-1200-01 CAM FOLLOWER D=12mm ROHS
8 S (*) CA244-16630 SHAFT ADAPTOR ENH BRAKE

7
*Note: This part is not included in CA297-00231.
CA297-00231.cdr
ENWW 17-Mar-08 HP Indigo press 5500 EE-3

CA245-14360 Enhance PIP brake sub assy (S)
1S MBC-0406-11 SET SCREW
1
2S MCL-0312-01 COUPLING
CA245-14360.cdr
EE-4 PIP drum 17-Mar-08 ENWW

FF. PIP engage
MPT-7284-51 Front latch support assy (S)
MPT-7284-51.cdr
CA290-00530 Kit link front C.S. mech. assy (S)
CA290-00530.cdr
ENWW 17-Mar-08 HP Indigo press 5500 FF-1

MPT-7285-51 Rear latch support assy (S)
MP T-7285-51.cdr
CA290-00520 Kit link rear C.S. mech. assy (S)
CA290-00520.cdr
FF-2 PIP engage 17-Mar-08 ENWW

CA254-00520 Engage rear assy
1
1S MPT-4272-52 ENGAGE REAR SUB-ASSY (pg.FF-4)
2S CA245-05000 MOTOR ENGAGE-ASSY (pg.FF-5)
CA254-00520.cdr

MPT-4272-52 Engage rear sub assy (S)
X
1
1 MPT-1067-03 CAM BOX-ENGAGE-REAR
2 MPT-1068-53 CAM ASSY-ENGAGE-REAR
MP T-4272-52.c dr
5 MPT-0744-02 SHAFT- CAM BOX

10 3
5
Section X-X
X

CA245-05000 Motor engage assy (S)
CA245-05000.cdr
1 MPT-0959-01 GEAR-15, PIP ENGAGE

2 CA254-00390 STEP MOTOR WIRED(BIOPOLA
CA254-00530 Engage front assy

1S MPT-4264-52 ENGAGE FRONT SUB-ASSY (pg.FF-6) CA254-00530.cdr
1
2S CA245-05000 MOTOR ENGAGE-ASSY (pg.FF-5)
2

MPT-4264-52 Engage front sub assy (S)
1
1 MPT-0742-03 CAM BOX-ENGAGE-FRONT
E
2 MPT-0745-53 CAM ASSY-ENGAGE-FRONT
MPT-4264-52.cdr
3 MPT-0744-02 SHAFT- CAM BOX

Section E-E
3
15
E 2

CA245-20641 Light cover PIP assy
1
1 CA244-13940 BASE ASSY, LIGHT COVER P
Y Y
2 CA244-14000 COVER ASSY, LIGHT COVER 3
CA245-20641.cdr
3 CA240-68040 SPRING HOLDER

4 CA240-68281 HANDLE, LIGHT COVER PIP
8 2
5 CA240-68520 AXIS, LIGHT COVER PIP
6S MPT-4707-01 SPACER FOR PIP COVER RAI
9 4
8 1460-2752 SPRING-EXT .3-IN-OD 2-IN
Section V-V
9S MCP-0111-01 PLUG RUBBER MUSHROOM TIP

5
Section Y-Y
See detail A
11 Detail A

GG. Recycling system
CA245-21251 Recycling system, mixing pump
20
4 MPP-3276-01 MINI BELLOW PUMP TANDEM 13
5 CA240-70160 CONNECTOR COVER, MIXING

6S MPT-1246-51 SOLENOID VALVE MODE 1 (pg.GG-2)
8
23
7 CA240-67200 HOSE, RECYCLING SYS, WAS 10
20 9
8 CA240-65761 HOSE, MIXING PUMP, 2
14
9 CA240-65730 HOSE, MIXING PUMP, 1 12
17
10 CA240-71080 HOSE 2, ISOPAR TO MIXING
11 CA240-71070 HOSE 1,SERVICE TO WASTE 19
12 CA240-70940 HOSE 2, RA TO MIXING PUM 5

13 CA240-71011 HOSE 2, I/O INLET
21
11
14 CA240-67860 SPRING, RA HOSE, RECYCLI
15 CA040-01870 SPRING DRAIN TUBE 24
19 0100-2501 COUPLER-QUICK DISCONNECT 4

CA2
45-2
20 0100-2503 COUPLER-QUICK DISCONNECT 1251
.cdr
6
21 0100-2507 COUPLER-QUICK DISCONNECT
24 MFF-3006-01 UNION 1/2' X 10mm ROHS 24
15
7
ENWW 17-Mar-08 HP Indigo press 5500 GG-1

MPT-1246-51 Solenoid valve mode 1 (S)
2
1
2 MFL-0116-01 VALVE 2/2 WAY 1/2'BSP G
MP T-1246-51.cdr
GG-2 Recycling system 17-Mar-08 ENWW

CA245-19032 Recycling system, main assy (S)
1 CA240-66921 MAIN BODY, RECYCLING SYS
2 CA244-13031 COVER, SEPERATOR 5
3 CA244-14890 PLATFORM, LOWER, SEPARAT
4 CA245-21251 MIXING PUMP ASSY, RECYCL
38
5S CA254-02530 RECYCLING, SENSORS ASSY
7 CA240-66931 SPLASH GUARD, RECYCLING
10 CA240-62930 GASKET 1, RECYCLING SYS, 2
11 CA240-66820 GASKET 2, RECYCLING SYS,

7
14 CA240-74770 AXLE, MIXING PUMP ASSY
11
15 CA240-74360 TUBE 1, RECYCLED OIL OUT 10
16 CA240-74310 PLUG, DRAIN TUBE, SEPARA

1
17 CA240-74300 TUBE, DRAIN, UPPER PART
18 CA240-71061 TUBE 2, SERVICE TO WASTE
17
37 0100-2472 HOSE CONNECTOR 10MM HOSE
15 40
38 6960-0511 PLUG-HOLE SNAP-IN FOR 1- CA245 -1903
2.c dr
40 MFF-3007-01 UNION 1/2Fx1/2F L=29 NYL

37
3
18
14
4 16
ENWW 17-Mar-08 HP Indigo press 5500 GG-3

GG-4 Recycling system 17-Mar-08 ENWW
HH. Scorotron
CA297-00380 SP scorotron unit (S)
8
6S CA245-06671 ENDCAP SCRORTRON FRONT
7 MPX-1998-04 GRID-SCOROTRON (1.0). 9
8 MPT-7644-31 GRID SLIDE EXTRUSION 10 6

9 MPT-2425-01 LATCH,SCOROTRON C A2
97 -0 03
80 .cd
r
10 S CA297-01550 REAR ENDCAP (pg.HH-2)
ENWW 17-Mar-08 HP Indigo press 5500 HH-1

CA297-01550 Rear endcap (S)
5
1S CA140-06580 HOUSING REAR
3S CA140-06650 COVER REAR SCOROTORON

4 MPX-4195-01 CONTACT PLATE-SCOR.WIRE
5 MPT-1358-01 CONTACT SCOROTRON GRID
6S CA240-18300 PIN CONTACT
15 S MPX-8288-01 GEAR
17 MPX-8285-01 BOBBIN 2
3
25 MPX-7905-51 DUMPER CLAMP-ASSY
4
26 S MPX-7222-01 DUMPER V3
17
25
26
dr
0.c
1 55
7-0
29
CA
15
HH-2 Scorotron 17-Mar-08 ENWW

CA245-05643 Bridge, scorotron assy
17
1 MPT-0325-02 AXLE,BRIDGE LEFT
11
2 MAB-1215-02 BEARING IGLIDUR 12x16x15 4
6 36
3 MAE-0811-01 BEARING IGLIDUR 8x10x30
4 MAB-1010-01 BEARING IGLIDUR 10x12x10 7
5 MAB-1210-01 BEARING IGLIDUR 12x14x10

6S MPT-1807-01 BELLOW 24
37
7 MPT-2072-31 BRACKET AIR VENT. ASSY.
8 MPT-0137-01 FRONT BRIDGE 35 9
9 MPT-0138-01 REAR BRIDGE SCOROTRON -05

643
.cd
r
245
1 CA
22
10 MPT-0377-02 HANDLE
11 CA245-05110 HOLDER,SPRING ASSY. 30
12 MPT-0327-01 AXLE LOCKER 21
5
13 MCC-0600-01 PLUNGER PRESS FIT D=6 RO 25
21 CA240-73060 SHAFT LOCKER

22 MPT-0157-52 SLIDER UNIT ASSY. 13 23
12
23 MPT-0326-01 SPACER WALLS
8 31
10
27
26 MPT-2892-01 TOOL CLIP SHAFT 3 29
2
27 MPT-2040-33 VENTILATION SYSTEM.
29 S MPT-4062-01 SPRING COMPRESSION,FRON
30 MPT-5516-51 BUSHING ASSY. - LASER AD
See next page.
31 MPT-4872-01 CLIP, BRIDGE.

No. CATALOG No. PART DESCRIPTION See previous page.
35 MPT-5302-32 SHROUD LASER WELD ASSY -
17
36 MPJ-0792-01 Pipe Scorotron
11
37 CA245-05652 SOROTRON OUTLET PIPE ASS 4
6 36
24
37
35 9
r
.cd
643
-05
245
1 CA
22
30
21
5
25
13 23
12
8 31
10
27
3 29
2

CA245-22580 Ametek assy
1 CA244-01172 AMETEK BRACKET W NUTS
1
3 MPT-1114-02 BRACKET-HOLD1 AMETEK
4S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT
9 CA245-22550 FILTER-FAN CORONA ASSY (pg.HH-6)
10 CA245-11560 FITTING CORONA INLET ASS
11 MFF-1059-01 FITTING T 19X19X3/4 MALE
12 MAB-1012-01 BEARNG BSHING PLSTC 10MM
13 CA240-73210 FITTING AMETEK PIPE 4
12
14 CA240-58650 PIPE-ITM SUCTION-INLET 11
9 10 14
13
13
CA2
3
45-2
2580
.cdr

CA245-22550 Filter fan corona assy
2 11 5 15
1S 3160-4208 BLOWER-CNTFGL 240V 400W 7
2 MPT-3983-32 BRACKET HOLD FILTER ASSY
3 CA045-04260 FILTER BOX, ASSY (pg.HH-7) 6
4S MFF-2025-01 FITTING L 3/4' X 19mm RO

5 MPT-1576-02 HOLD-FILTER OUTLET
6 MPT-3987-01 HOLDER INLET, FILTER.
7 MPT-4057-32 LATCH ASSY.
11 S MPT-3988-01 SEAL, FILTER BOX.

15 MPT-5248-01 GASKET, AMATEK BRACKET
12 3 1
2
15
CA245-22550.cdr
12 1
3 7

CA045-04260 Filter box assy
4
1S CA240-01890 COVER, FILTER BOX 6
2S MFL-0013-01 FILTER (CARB.)
3 MPT-4000-01 PLATE INTAKE FILTERS. 2
4 MPT-3990-01 PLATE, FILTERS OUTLET.

7
6S MPT-3999-01 SEAL FILTER OUTLET.
7 MPT-3994-01 SPACER,BOX CARBONE FILT
3
CA045-04260.cdr

CA290-03490 Kit front link scorotron (S)
Front wall CA290-03490

CA290-03480 Kit rear link scorotron (S)
CA290-03480
Rear wall

II. Stacker
Note: If a part within a kit is needed, order the entire kit.
5188-8574 KIT 28.1 Stacker accessories parts (S) 5188-8576 KIT 28.3 Elevator guides (S)
MANUF. No.: 9591321 MANUF. No.: 9591323
MANUF. No. PART DESCRIPTION QTY MANUF. No. PART DESCRIPTION QTY
9161139 Double flange pulley 2 9260994 Nylon lift guide 1
9166115 Tension spring 3 9261626 Elevator frame guide (LH) 1
9199448 Rubber stopper 4
9199680 Antistatic brush 1 5188-8577 KIT 28.4 Baffle hinge (S)

9260991 Stud for baffle 2 MANUF. No.: 9591324
9261039 Rubber stopper 4 MANUF. No. PART DESCRIPTION QTY
9260990 Baffle holder 4 9260721 Baffle hinge inner part 4
9413117 Idler 2 9260722 Baffle hinge outer part 4
9413990 Bronze baffle wheel 1 9261399 Bearing block 4
9150032 Stacker bypass key 1
5188-8578 KIT 29.1 Stacker sensors /

5188-8575 KIT 28.2 Flipping wheel (S) switches (S)
MANUF. No.: 9591322 MANUF. No.: 9591325
9261586 Chrome roller 10 9107058 Paper path sensor 3
9412369 Strip assy 6 9107063 Optical switch 2
9261594 FW eccentric 8 9422930 Sensor assy 1
9240211 FW pearl 5
9231289 Modified pin 5
ENWW 17-Mar-08 HP Indigo press 5500 II-1

5188-8579 KIT 30.1 Stacker belts (S) 5188-8708 KIT 33 Linear solenoid kit (S)
MANUF. No.: 9591326 MANUF. No.: 9591317
9126371 Main motor belt 1 9430954 Solenoid Assy 1
9126440 Main drive short belt 3 9140011 Pin 1
9126442 Drive main belt 1 9262032 Plastic lever 1
9126443 Main drive long belt 1 9260228 Plastic washer 1
9126444 Main drive medium belt 1 9166052 Spring 1
9126447 Proof tray drive belt 1 9261044 Washer 1
9135006 Nut 1
5188-8580 KIT 31.1 Stacker proof tray drive (S) 9404651 2mm spacer jig 2
MANUF. No.: 9591327

MANUF. No. PART DESCRIPTION QTY 5188-8707 KIT 34 Vacuum table (S)
9423008 Proof tray sensor assy 1 MANUF. No.: 9591318
9190017 Screw M4x16 2 MANUF. No. PART DESCRIPTION QTY
9190378 Screw M4x12 14 9432702 Vaccum table assy. 1
9190671 Screw CELOPLAST 3.1x8 1 9222960 Height adjust jig 1
9199448 Rubber stopper 2 9166080 Spring 4
9261039 Rubber stopper 2 9330404006 screw 4
9261597 Baffle handle 1 9172163 Washer 12
9204058 Proof tray magnet spacer 2 9135006 Nut 8
9204059 Proof tray bar clam 1 9135152 Nut 4
9204060 Proof tray hinge spacer 2
II-2 Stacker 17-Mar-08 ENWW

5188-8222 KIT 35 Elevator chain &
lower sprockets kit (S) 5188-8582 KIT 36 Clear belt, registration table
MANUF. No.: 9591316 MANUF. No.: 9591319
9111120 Chain 4 9126460 Clear belt, registration table 3
9204820 Chain link spacer 16 9422989 Potentiometer assy 1
9190461 M3 screw 8
9204818 LH pallet suport 2
9204819 RH pallet suport 2
9135008 M3 nut 16
9414340 Front RH lower sprocket assy 1
9414341 Rear RH lower sprocket assy 1
9414376 Front LH lower sprocket assy 1
9414343 Rear LH lower sprocket assy 1
9190374 M6 Screw 8
9172187 M6 Washer 8
The following pages contain Stacker parts.

Covers
PL1.1 Covers
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL1.2 (pg.II-5)
1S 5188-2016 LH door hinge bracket 9403621

2 RH door assy 9414372-AP 6
3 LH door assy 9432671-AP
4 Panel LH assy 9414375-AO 5
4
5 Rear panel assy 9414374-AO 15 9
6 Rear panel assy 9414339-AO
See detail A
7S 5188-2017 Door hinge 9115030 See detail B
8 Hinge bracket 9230766

9S CA245-01760 Door blue handle + KBD 9422907
10 S 5188-2018 RH door hinge bracket 9403622

PL
1-1
.cd
r
13
11 LH door 9403613-AP 7 7 See detail B

See detail A
14
Detail B Detail A
12 RH door 9403612-AP 12
13 Blue handle RH door 9261591
11
14 LH door guard plate 9230751-A
2
15 Door harness 9422986
3
8 1 8 10

PL1.2 Top cover main
10
1S 5188-8205 Top cover assy 9432670-AQ
2 Silicon push button 9261856
3 Compact magnet 9101003
4S Kit 29.1, Paper path sensor (pg.II-1) 9107058
5S 5188-8215 Proof tray full sensor assy 9423281

6 Proof tray harness 9422987 9
8 1
7 Gas spring 9199757
8S 5188-8216 Proof tray finger assy 9414421 3
9S Kit 31.1, Proof tray magnet spacer (pg.II-2) 9204058

7
10 S Kit 31.1, Proof tray bar clam (pg.II-2) 9204059 7
9
13 3
11 S Kit 31.1, Proof tray hinge spacer (pg.II-2) 9204060
5
12 Board for top tray button 9422908
13 Proof tray plate bracket 9204159
6
4
2
12
PL
1-2
.cd
r
11

PL1.3 Top cover ganged
1 Ganged top cover 9414333-AP
2 INTLK actuator 9146310
3 Compact magnet 9101003 1
4 Actuator bracket 9219920

5 Wire hold 9108056 5
6 Bowden cable 9199988
10
7 Gas spring 9199757 9
3
8S Kit 31.1, Proof tray hinge spacer (pg.II-2) 9204060
4
6
9S Kit 31.1, Proof tray magnet spacer (pg.II-2) 9204058
2
10 S Kit 31.1, Proof tray bar clam (pg.II-2) 9204059
PL1-3.cdr

PL1.4 Dockings
2 LH rear bushing 9203531
3S 5188-2023 RH front bushing 9413795
5 Casters plate 9178029
2
6 Casters plate 9178006
7 Foot 9198008
8 Ground strap 9420741
8
5 3
PL
1-4
.cd
r

PL1.5 Frame
1 Frame spacer shaft 9202872
2 Door magnet 2985284 1
3 RH door stop 9230714

4 Locking ganged stacker 9204158
For ganged
1 4
2 or
3
For main
3
2
PL
1-5
.cd
r

Driving
PL2.1 Driving for main
PL
2-1
.cd
r

PL2.2 Driving for ganged
PL
2-2
.cd
r

PL2.3 Driving main and ganged
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL2.6 (pg.II-14) See PL2.4 (pg.II-12) See PL2.5 (pg.II-13)
1S Kit 30.1, Main drive short belt (pg.II-2) 9126440
2S Kit 30.1, Main drive medium belt (pg.II-2) 9126444

Main
3S Kit 30.1, Main drive long belt (pg.II-2) 9126443
3
PL
2 -3
Ganged .c d
r
See PL2.4 (pg.II-12)

1S Kit 28.1, Idler (pg.II-1) 9413117
2 Idler shaft 9202554
3S Kit 28.1, Tension spring (pg.II-1) 9166115
4 Tensioner bracket 9413971
1
4
1
2 3
1
2
1 1
4
2 4
1
2
dr
PL2-4.c
3

12 13
No. No.
14
1S 5188-8206 Sponge roller assy 9432711
11 2
2S Kit 28.1, Double flange pulley (pg.II-1) 9161139
3S 5697-5019 Roller proof tray 9413809 1

See detail A
4 Pin 9140071
5 Std drive shaft assy 9404440 8
6S 5188-8207 Shaft roller F/W entrance assy 9414346 6
4
8S Kit 28.4, Bearing block (pg.II-1) 9261399
9 FW drive shaft 9404441 10
See detail C
10 No return FW clutch 9230731
3 Detail C
See detail B
11 Spring clip 9117156
12 S 5188-8208 Clutch 9137030 4
13 Plastic pulley 9161132

2
14 Flange for clutch 9261362
PL
2-
5 .c
dr
9
Detail B
2
8
5
Detail A

1S Kit 30.1, Main motor belt (pg.II-2) 9126371
2 Pulley Z 20 9222171 8
3 Pulley Z 52 9261383
4 Main motor bracket 9230728 1
5 Main motor 24V 83W 9432363
6 Tensioner idler 9175090 2 3
13
7 Motor bearing 9413806
8S 5697-5003 Main driving assy 9432200 4 5
9 Screw with shoulder 7002021000
10 Spring for gear box 9166269
6 12
11 Gear box tensioner assy 9403617
12 Elastic pin 9140070 9
11
13 Motor pulley 9413987
10
r
.cd
2-6
PL

PL2.7 Driving ganged
1S Kit 30.1, Short belt (pg.II-2) 9126440 1
4 Ball bearing 9175001

5 Roller 9261026
6S Kit 28.1, Idler (pg.II-1) 9413117
8 Gear box tensioner 9230777
9 Tensioner bracket 9413091 6
10
9
10 S Kit 28.1, Tension spring (pg.II-1) 9166115
12
11 S Kit 28.4, Bearing block (pg.II-1) 9261399
14
12 S Kit 28.1, Double flange pulley (pg.II-1) 9161139
17
14 Elastic pin 9140071
4
15 Std drive shaft assy 9404440
17 S 5697-5019 Roller proof tray 9413809 5
15
7
8 10
PL
2-7
.cd
r
11

PL2.8 Driving main
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL2.9 (pg.II-17)
1S Kit 30.1, Drive main belt (pg.II-2) 9126442
4S Kit 28.1, Idler (pg.II-1) 9413117 6

6S Kit 30.1, Short belt (pg.II-2) 9126440
7 Tensioner bracket 9413971
8S Kit 28.1, Tension spring (pg.II-1) 9166115
7
r
8.cd
PL2-

PL2.9 Driving main
No. CATL'G No. PART DESCRIPTION MANUF. No. Loctite
1S 5697-5004 Driving main+clutch 9432213

3S Kit 28.4, Bearing block (pg.II-1) 9261399
1
4 Clutch 9137030
3
5 Spring clip 9117156 10
6 Clutch pulley 9161132

7 Pulley flange 9261362
8S Kit 28.1, Double flange pulley (pg.II-1) 9161139
9 Shaft + bearing 9413807
10 Ball bearing 9175001 5
2
4 9
7
8
PL2-9.cdr

Baffle
PL3.1 Baffle ganged
See PL3.3 (pg.II-20) See PL3.4 (pg.II-21) See PL3.5 (pg.II-22)
r
3- 1. cd
PL
See PL3.8 (pg.II-25) See PL3.9 (pg.II-26)

PL3.2 Baffle main
See PL3.6 (pg.II-23) See PL3.3 (pg.II-20) See PL3.5 (pg.II-22)

PL
3 -2
.cd
r

PL3.3 Baffles main and ganged
1 Baffle hinge outer part 9261910 3
12
2 Nip roller shaft holder 9261036
6 2
3 Nip roller holder cover 9261037
11
4 Nip roller spring 9166252 4
5S 5697-4995 Bearing raiding wheels 9414180
6S 5188-8209 By pass movable baffle 9432703 5
7S Kit 28.1, Antistatic brush (pg.II-1) 9199680

13
1
5
9S Kit 28.4, Baffle hinge inner part (pg.II-1) 9261909 3
10 S Kit 28.1, Rubber stopper (pg.II-1) 9261039

2
11 Spring red mark 9166266 9
12 Up.mov. by p baffle harness 9422993 8
13 Grounding braid 9421899
14 Counter weight 9204166 14
12 PL
3-3
.c d
r 10

PL3.4 Baffles ganged
1 Up. mov. baffle ganged 9414114 3
4
5
2

6 baffle hinge inner part 9261909
7 Baffle hinge outer part 9261910
8S Kit 28.1, Rubber stopper (pg.II-1) 9261039
4 3
7
5
6
PL
3-4
.cd
r

1S 5697-5006 Entrance movable baffle 9432225 14
3
3 Nip roller holder cover 9261037 2
12
4 Nip roller spring 9166252 7 9 4
6S Kit 28.1, Bronze baffle wheel (pg.II-1) 9413990

7 Baffle hinge outer part 9261910 5
9S Kit 28.4, Baffle hinge inner part (pg.II-1) 9261909 1 8

10 Input lower fixed baffle 9413801
11 S Kit 28.1, Baffle holder (pg.II-1) 9260990
12 Up.mov.input baffle 9422992
harness
13 6
13 S Kit 28.1, Stud for baffle (pg.II-1) 9260991
11
10
14 PL
3-5
.cd
r
11
13

2 4
6
2S Kit 28.1, Baffle holder (pg.II-1) 9260990
7
3S 5697-5007 Baffle main part 1 9413799
4S Kit 28.1, Rubber stopper (pg.II-1) 9199448
5S 5697-5008 Baffle main part 2 9413798 3

PL
3-6
.cd
7S Kit 28.1, Stud for baffle (pg.II-1) 9260991 r
8 2
8 Grounding braid 9421899 2
7
1
5
8

PL3.7 Baffles ganged
1
2 Lower fixed baffle 9404151
PL
3-7
.cd
r

1 FW lower fixed baffle 9403633
2S Kit 28.1, Baffle holder (pg.II-1) 9260990 2

1 8
5S 5188-8210 Fixed curved baffle assy 9432704
7
6S Kit 28.1, Stud for baffle (pg.II-1) 9260991
8 Antistatic guide 9203540
2 PL
3-8
.cd
r

2
1 Knob for baffle opening 9261358 6 16 3
11
4
3 Nip roller holder cover 9261037 5
8
4 Nip roller spring 9166252
17
12
6S Kit 28.1, Stud for baffle (pg.II-1) 9260991
7 FW baffle locking shaft 9202888
8 Baffle presence sensor 9432221
11 S Kit 28.1, Baffle holder (pg.II-1) 9260990 18
12 FW upper mov. Baffle 9403609 15
14 S 5697-5010 Movable curved baffle assy 9413958
15 Sensor bracket 9127043 PL
6
3-9
.cd
r
16 Nylon bushing 9421899

7
18 S Kit29.1, Optical switch (pg.II-1) 9107063 15

1
1 Plastic bushing 9260248
2 Movable guide shaft 9203519
3 Movable guide for rollers 9205068
4 Clips 9117004
4
6S 5697-5011 Movable guide 9413908 6
7S Kit 33, Linear solenoid assy (pg.II-2) 9591317
1
2
3
dr
0.c
7
3-1
PL

PL3.11 Registration table (main)
2 5
No. No.
1 Pivot shaft 9202510
4
2 Registration baffle pivot shaft 9202785
3 Pivot bracket 9203515
1
5S 5697-4999 Regis.upper mov.baffle 9413973
6S Kit29.1, Optical switch (pg.II-1) 9107063 10
7 Home regis.sensor bracket 9230717

8 Switch sensor bracket 9231195 3
9S Kit 29.1, Sensor assy (pg.II-1) 9422930
10 S Kit 28.1, Rubber stopper (pg.II-1) 9261039

11 Sick sensor bracket 9261628
6
7
dr
1.c
3-1
PL
11
9
8

No. CATL'G No. PART DESCRIPTION MANUF. No. 17
1S 5188-8211 Regis.table baffle bot. 9202896
2S 5697-5001 Vaccum unit drive shaft 9413506 2

1 11 16
3 Registration frame 9404408
4 Home sensor actuator 9230720
5 Bearing holder 2990265 dr
2.c
3-1
PL
6 Regist cover fastening 9204810

clam See PL3.13
9 (pg.II-30)
7 Mov.table rack 9261577 8
10
9 Washer 9219149 5
10 Bronze bushing 9127009 7
11 S Kit 34, Spring (pg.II-2) 9166080

12 Regist frame stiffener 9204813
13
13 Hex head screw 009330404006 4
3
14 S 5697-5026 Step motor registration 9432220
table 6
15 S Kit 34, Spring (pg.II-2) 9166080 15

16 S Kit 34, High adjust jig (pg.II-2) 9222960 14
17 S Kit 34, Vacuum table kit (pg.II-2) 9591318

1S Kit 36, Clear belt (pg.II-3) 9126460
2 Regist.roller shaft 9414391
17
3 Plastic rivet 9261224
14
4 Cable grommet 9165004 3
16
5 Fan bracket 9205066
15
6 Fan assy 9431824
7S Kit 34, Vaccum table (pg.II-2) 9432702
8 Registration idler 9261065 1
2 13
9 Idler spacer 9261068
12
10 Tensioner shaft 9204812 5
11 Regist.roller bearing 9261067

18
12 Shaft bearing 9261610 11
13 Shaft bearing front 9262092
PL3
3
14 Roller 9262094 -13
.cdr
4
15 Shaft 9205067
16 Guide belt roller 9262093
17 Bracket with pem 9404535
9
18 Dispatch board 9422501 8
10
7
6

PL3.14 Proof tray (main)
P L3
-1
4 .c
dr

No. CATL'G PART DESCRIPTION MANUF. No.
2
No.
1 Nip roller shaft assy 9414179
2S 5188-1117 Curved baffle proof tray assy 9432566
3 Nip roller shaft holder 9261036 10 4 5
13
5S Kit 31.1, Baffle handle (pg.II-2) 9261597 16
3
8S Kit 29.1, Paper path sensor (pg.II-1) 9107058 11

Kit 28.1, Baffle holder (pg.II-1) 9260990 1
9S 12
10 Baffle open.connec.rod 9203512 4
14 9
11 Baffle open.connec.rod shaft 9203513
15
12 Regist.diabolo 9261065
7
14 Top tray corrug. shaft 9414178
15 Cable terminal 9121040 3
16 Nip roller vertical guide 9204052

PL
3-1
8
5.c
dr

No. 10
1 Eccentric 9260988
3
2S 5188-1113 Curved baffle proof tray assy 9414177 2
3 Eccentric 9260896
4S Kit 28.1, Baffle holder (pg.II-1) 9260990 8
4
5
5S 5697-5013 Proof tray shaft 9203490
6 Baffle proof tray part 2 9413977
7 Proof tray baffle connect.rod 9203506 1
7 4
9S Kit 31.1, Handle (pg.II-2) 9261597
10 Lower proof tray baffle 9404106
3
Note: The shaft item (5) should be positioned fully
on the top of the baffle when reinstalling.
PL
4
3-1
6.c
dr

No. 3
2
1 Std drive shaft assy 9404440 4
12
3S Kit 28.1, Double flange pulley (pg.II-1) 9161139 8
7
4S 5188-1251 Proof tray motor assy 9432202 1
6
5S 5188-1114 Proof tray (exit) shaft assy 9404442
6 Pulley 9222168
7 Motor pulley 9222660
8S Kit 30.1, Proof tray drive belt (pg.II-2) 9126447
9S Kit 28.1, Rubber stopper (pg.II-1) 9261039 9
10 S Kit 28.4, Bearing block (pg.II-1) 9261399

11 Pro.tr.mot.shaft front bracket 9230767-AM 10
5
12 S 5697-5019 Shaft roller assy 9413809
10
11
PL
3 -1
7 .c
dr

Flipping wheels
PL4.1 Flipping wheels
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL4.2 (pg.II-36) See PL4.5 (pg.II-39) See PL4.3 (pg.II-37)
1 Paper stop plate 9404453
2S Kit 34, Spring (pg.II-2) 9166080
3S 5188-8217 FW complete assy 9591367

4 Locking screw 9190466
5 Locking spacer 9260968
6 Locking nut 9135054
7 Locking washer 9172185
7
1
5
6
PL
4-1
.cd
r

No. No.
1 Idler sub assy 9413998 5
2 Roller bracket shaft 9203536 7
3 Solenoid spring 2082805

4 Roller bracket connec.rod 9261620
5 Motor spacer 9222926
7 FW motor assy 9432662 2
8S Kit29.1, Optical switch (pg.II-1) 9107063
9 Home position sensor bracket 9230779 4
6
10 FW home position sensor assy 9432219
2
1
8
10 6
r
.cd
4-2
PL

4
1 Flipping wheel assy 9413978 2
2S Kit 28.2, Chrome roller (pg.II-1) 9261586 1
4
3 FW shaft assy 9414115 11 12
4S Kit 28.2, Strip assy (pg.II-1) 9412369 10

5 Idler assy 9414127
2
6 Finger cam 9261599 2

10
8 FW rear bearing 9261578 2
8
11 12
10 S Kit 28.2, FW eccentric (pg.II-1) 9261594 11 12
2 2
8
11 S Kit 28.2, FW pearl (pg.II-1) 9240211
10
12 S Kit 28.2, Modified pin (pg.II-1) 9231289
2
13 Cam catch 9261627
10
6 11 12
2
3
PL
4-3
.cd
r

1 Spring 9166294
2 Bronze bushing 9127002 6
2
3 Shaft 9202900
3
4 Finger assy 9412399 4
5 Table level index 9402118
6 Lever table system assy 9414348
7S Kit29.1, Optical switch (pg.II-1) 9107063 8 11 9
8 Sensor bracket (plate) 9261227

9 Sensor bracket 9230776
10
10 Eccentric 9260988
11 Table level sensor assy 9432218
PL
4 -4
1
.cd
r
2
5

1S 5188-8633 Microswicth 9150065
2 Spring 331503500006
3
3 Microswitch fastener 9260831
PL
4-5
.cd
r

Diverter
PL5.1 Diverter
9 4
1 Plastic bushing 9260248
2S 5697-5020 Diverter assy proof tray 9413961 1
3S Kit 28.1, Stud for baffle (pg.II-1) 9260991 3 2

6
4 Rubber grommer 9165020
1 7
5S 5697-4998 Diverter motor 9431519
6 Spring 430302900006
6
7 Spring pivot 9203476
8S 5697-5021 Diverter assy ganged 9413800 7
9 Baffle pivot 9260997
8 5
Main
PL
5-1
Ganged .cd
r

Elevator
PL6.1 Elevator
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL6.2 (pg.II-42) See PL6.3 (pg.II-43)
1 Base + sticker 9413996
2 Paper clamp bar 9261616
3 Paper clamp end 9261617
4S 5188-1969 Paper clamp assy 9414112
PL
6-1
.cd
r

PL6.2 Elevator
8
1S 5188-8219 Elevator main shaft assy 9432734 9
1 9
2S 5188-8220 Elevator main motor 9432733
3 Endless screw 9230781
4
4 Bearing cover 9260116
5 Elevator shaft 9203475
6 Bearing housing 9260115 5
4
7 Bearing bracket assy 9403611-AM 6
8 Clutch drive gear 9212391
7
10 Resistor 9423300 6
10
3
2
r
.c d
6 -2
PL

PL6.3 Elevator
5
1S 5697-5002 Elevator sprocket 9215064 6 1
2
2S 5188-2084 Potentiometer assy 9422989
4 Chain sprocket 9212381 9
5S Kit 35, Chain (pg.II-3) 9111120

6 Potentiometer bracket 9230738 3
7 Shaft key 9116009 4
8 Chain guide 9201174
9S 5697-5023 Elevator main upper shaft 9414205 1
5 10
10 Shaft key 9116012 5
7
7
11
10
3 9
4
10
4
10
PL
5
6 -3
.c d
r
11

PL6.4 Elevator
1S 5188-8221 End of travel switch assy 9432700 4
2S Kit 35, Elevator chain and lower sprockets (pg.II-3) 9591316
3S Kit 28.3, Kit elevator guide (pg.II-1) 9591323

4 Elevator guide 9203487
5 Elevator frame 9404427-A 1 2
6 Antistatic brush 9199820 12

7 Full switch actuator 9201167
14
8 Screw M6X40 DIN 931 009310604006
9 Elevator frame spacer 9261598
10 S Kit 35, Rear LH lower sprocket assy (pg.II-3) 9414343 13
15
11 S Kit 35, LH pallet support (pg.II-3) 9204818
16
12 S Kit 35, Rear RH lower sprocket assy (pg.II-3) 9414341
13 S Kit 35, Chain link spacer (pg.II-3) 9204820

10
14 S Kit 35, Chain (pg.II-3) 9111120 17
11
15 S Kit 35, Front RH lower sprocket assy (pg.II-3) 9414340
16 S Kit 35, RH pallet support (pg.II-3) 9204819
17 S Kit 35, Front LH lower sprocket assy (pg.II-3) 9414376 8

3
9
5
PL
6-4
.cd
r
7

Electrical
PL7.1 Electrical
Rear view
1S 5697-5015 Complete safety switches assy 9591168
1
2S 5188-8586 Power supply 450W 9103058
3 INTLK switch bracket 9219123
4S Kit 28.1, Stacker bypass key electr (pg.II-1) 9150032
5 INTLK cheater tool 9202045
3
6S 5189-1795 Main control board 9423326
7 Power harness 9422983
8 Safety switch 9150080
9 Fuse 6.3 AT 5x20 9124183
10 S 5188-4864 Solid state relay board 9423141
7
10
5 8
r
.cd
7-1
PL

PL7.2 Lighting kit
1S 5188-8204 LED illuminator assy 9414362 1
3
2 Spotlight baffle 9204822
3 Lighting board 9423246
4 Board clip 9165031
PL
7 -2
.c d
r

JJ. Stop station
CA245-09331 Double stop station assy
2
1
1 MPT-6858-32 FLANGE ST.ST.ASSY
2SR CA245-09322 STOP STATION ASSY
CA245-09
331.cdr
ENWW 17-Mar-08 HP Indigo press 5500 JJ-1

JJ-2 Stop station 17-Mar-08 ENWW
KK. Temperature sensor
CA245-06920 Sensor, machine temp assy
1 CA244-04780 BRACKET, TEMP SENSOR, TE
2S EAS-5104-52 TEMPERATURE SENSOR (pg.H-3)
CA245-06920.cdr
ENWW 17-Mar-08 HP Indigo press 5500 KK-1

KK-2 Temperature sensor 17-Mar-08 ENWW
LL. Utility cabinet
CA245-17594 Utility cabinet main assy
CA261-01041 W104 CABLE ASSY 29 S 5189-1823 UTILITY HEAT EXCHANGER (pg.LL-9)
CA261-01114 CABLE ASSY W111 - UTILIT 32 CA245-22840 COMPRESSOR ASSY (pg.LL-7)
CA261-03200 CABLE ASSY W320 - UTILIT
2 CA245-13800 UTILITY TOP COVER ASSY 34 MPJ-1192-01 FILTER PIPE 12MM,VACUUM
3 CA245-21341 BACK UPPER COVER TOP ASS (pg.LL-4) 35 CA240-33140 SHRINKED SLEEVE-HOLDING
5 CA245-17871 DOOR, LOWER UTILITY TOP (pg.LL-6) 37 S ECP-5000-30 CAP MOTOR RUN PROTECTIVE
7 CA240-03040 LOWER TILT DOOR MOUNT BR 38 S ECP-6107-00 CAP MOTOR RUN&STR 10uF 4
8 CA240-03030 LOWER TILT DOOR MOUNT BR 43 S ESW-0351-02 KEY FOR INTERLOCK VERTIC
9S CA245-15830 VACUUM ASSM, PERFECTOR (pg.DD-10) 52 S MSQ-0011-01 VIBRATION MOUNT M6 L1=19

11 CA245-15780 VACCUM SUB ASSY, PERFECT (pg.DD-12) See following pages. 53 MGN-0004-01 MAGNETIC CATCH L=37.8 RO
12 CA245-16742 WASTE FILLING ASSEMBLY (pg.MM-1) 66 S EAS-5104-52 TEMPERATURE SENSOR (pg.H-3)
15 CA245-22870 VAACUM TOP ASSY 67 CA245-22820 TANK ASSY (pg.LL-11)
16 MPJ-1191-01 PUMP PIPE 12MM, VACUUM 68 CA245-22271 WATER #1 TO WASTE #1 TUB (pg.LL-10)
19 S CA245-19032 RECYCLING SYSTEM, MAIN (pg.GG-3) 69 CA240-74370 TRAY, DRIPPING, OILY WAS
20 CA244-00130 AC UNIT CABLE SEAL TECH 70 CA244-15060 SINK HOLDER
22 MPJ-1318-01 UTILITY CABINET HINGE 72 CA345-05661 UPPER TILT DOOR ASSY
23 CA244-06960 UC HINGE STUD PLATE TECH 73 CA245-22251 HOSE, 1/O OUTLET TO MAIN
24 CA240-31400 UTILITY TOP SLIDER HINGE 74 CA245-22261 WATER #2 TO PEU TUBE2 (pg.LL-10)
25 CA244-00140 MAIN UC CABLE SEAL TECH 78 CA240-75370 DRAINAGE PIPE FOR RECYCL
26 MPJ-1131-01 UTILITY AND FRAME GASKET 80 CA240-75460 MIXING PUMP CONNECTORS C
28 S CA254-00810 COOLING BLOWER ASSY 81 CA240-75470 COMPRESSOR CONNECTORS CO
ENWW 17-Mar-08 HP Indigo press 5500 LL-1

2
24
23
37
28
38 3
20 29
53 70
32
72
69
16
53 5
11
12 CA245-17594a.cdr
9 52 8 15 7
LL-2 Utility cabinet 17-Mar-08 ENWW

26
66
78
67
19
25
81 18
80
68 34
35
73 22
CA245-17594b.cdr
74

CA245-21341 Back upper cover top assy
CA
24
5 -2
13
41
.c d
r

CA245-17861 Door, upper utility top assy
CA2
45-
178
61.
cdr

CA245-17871 Door, lower utility top assy
CA2
45-
178
7 1.cdr

CA245-22840 Compressor assy
1S CA254-02191 COMPRESSOR ASSY
2 CA240-74170 COMPRESSOR BRACKET
CA
2 45
-2
28
40
.c d
r

CA245-17931 Fan compressor assy
2S MFN-0104-01 FAN 120x120x38mm 230 VAC
dr
31 .c
-1 79
2 45
CA

5189-1823 Utility heat exchanger assy (S)
2S MPT-1246-51 SOLENOID VALVE MODE 1 (pg.GG-2) 23
.cd
r
-18
89
51
4 MFL-0060-01 0.5" Air Discharger

7 MPT-2976-53 Air filter 482x285x15 4

CA245-22261 Water #2 to PEU tube 2
CA245-22261.cdr
CA245-22271 Water #1 to waste #1 tube
CA245-22271.cdr
CA245-22280 Hose #2, isopar overflow
CA245-22280.cdr

CA245-22820 Tank assy
CA
24
5-2
28
20
.cd
r

MM. Waste disposal
CA245-16742 Waste filling assy
1 CA244-13390 BRACKET, WASTE HANGER W
2S CA254-02381 CAPACITIVE SENSOR ASSY (pg.MM-2)
3S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-10)

4 MBF-0310-50 SCREW PAN HEAD M3x10 S.S
5 CA245-16971 SPOUT ASSEMBLY (pg.MM-2) 3
6 MRC-0706-02 SPRING TENSION OD=7 W=0. CA
24
5-1
67
42
.cd
r
ENWW 17-Mar-08 HP Indigo press 5500 MM-1

CA254-02381 Capacitive sensor assy (S)
CA254-02381.cdr
CA245-16971 Spout assy
CA
24
5-1
69
71
.cd
r
MM-2 Waste disposal 17-Mar-08 ENWW

NN. Wiring
CA261-12342 Set cables frame press
0960-2250 HOOK-METAL-CARABINIER-SS
CA261-00321 CABLE ASSY W32 - PDU TO
CA261-00530 CABLE ASSY W53-PDU TO
CA261-00601 CABLE ASSY W60 - SCU 3 T
CA261-00661 CABLE ASSY W66 - BDU 5 T
CA261-00721 W72 CABLE ASSY
CA261-00971 CABLE ASSY W97 - DCI TO See wiring diagram CA259-00833.
CA261-01021 CABLE ASSY W102 - SWITCH When ordering a part, please use the catalog number.
CA261-01035 CABLE ASSY W103 GLINK CM
CA261-01061 CABLE W106 PC TO EXT CUS
CA261-01082 CABLE W108 PC TO CUST. P
CA261-01421 CABLE ASSY W142 PC TO CU
CA261-01460 CABLE ASSY. W146 - LOWER
CA261-03260 CABLE ASSY W326 - CABLE
CA261-08333 FRAME HARNESS 2 (MCN 1) (pg.NN-2)
CA261-08351 FRAME HARNESS 4 (ALDEN) (pg.NN-2)
CA261-09651 CABLE ASSY, W965 E-STOP
CA261-11590 WALLS HARNESS 10 (KVM) (pg.NN-2)
CA261-12361 FRAME HARNESS 3 (MCN 2) (pg.NN-3)
CA261-12371 FRAME HARNESS 5 (PDU)- Y (pg.NN-4)
CA261-12380 FRAME HARNESS 6 (BDU+SCU (pg.NN-4)
CA261-12391 FRAME HARNESS 1 (DCI-SCU (pg.NN-5)
ENWW 17-Mar-08 HP Indigo press 5500 NN-1

CA261-08333 Frame harness 2 (MCN 1)
CA261-00171 CABLE ASSY W17 - W/H COV
CA261-00191 CABLE ASSY W19 - EXIT E- See wiring diagram CA259-00833.
CA261-00591 CABLE ASSY W59 - ITM RIT When ordering a part, please use the catalog number.
CA261-07072 CABLE ASSY W7 MCN TO EX

CA261-07133 CABLE ASSY W13 MCN-BUZZE
CA261-07141 CABLE ASSY W14 - FRONT D
CA261-07151 CABLE ASSY W15 - OPERT-R
CA261-08351 Frame harness 4 (alden)

CA261-00930 CABLE ASSY W93-SCU 1 TO See wiring diagram CA259-00833.
CA261-00940 CABLE ASSY W94-SCU 2 TO When ordering a part, please use the catalog number.
CA261-00950 CABLE ASSY W95-SCU 2 TO
CA261-11590 Walls harness 10 (KVM)

S CA261-01392 CABLE W139 - PC TO KEYBO See wiring diagram CA259-00833.
CA261-01402 CABLE ASSY W140 - PC TO When ordering a part, please use the catalog number.
CA261-01412 CABLE ASSY W141 - PC TO

CA261-03230 CABLE ASSY W323 - P/C US
NN-2 Wiring 17-Mar-08 ENWW

CA261-12361 Frame harness 3 (MCN 2)
CA261-00181 CABLE ASSY W18 - ITM AIR
CA261-00202 CABLE ASSY W20 - REAR E-
CA261-00252 CABLE ASSY W25 - MCN TO
S CA261-01121 CABLE ASSY W112 - PC TO
CA261-01192 CABLE ASSY W119 - W/H TO
CA261-03270 CABLE ASSY W327-WARNING
CA261-07012 CABLE ASSY W1 - MCN TO P See wiring diagram CA259-00833.
CA261-07023 CABLE ASSY W2 - MCN TO W
CA261-07032 CABLE ASSY W3 - MCN TO P
CA261-07042 CABLE ASSY W4 MCN TO MAI
CA261-07062 CABLE ASSY W6 - MCN TO E
CA261-07092 CABLE ASSY W9 - MCN TO S
CA261-07162 CABLE ASSY W16-WARNING L

CA261-12371 Frame harness 5 (PDU)
CA261-00311 W31 CABLE ASSY.- PDU TO
CA261-00340 CABLE ASSY W34 - ITM SUC
CA261-00361 CABLE ASSY W36 -IM OIL+
CA261-00451 CABLE W45 POWER TO IBOX,
CA261-00461 CABLE ASSY W46 - PDU TO See wiring diagram CA259-00833.
CA261-00521 CABLE W52 PDU POWER TO P
CA261-01091 CABLE ASSY W109-IOC TO U
CA261-01103 CABLE ASSY W110 - IOC TO
S CA261-01220 CABLE ASSY W122 - JETLIN
CA261-01470 CABLE ASSY W147 - DCI TO
CA261-03240 CABLE ASSY W324-IOC TO U
CA261-12380 Frame harness 6 (BDU+SCU

No. CATALOG No. PART DESCRIPTION See wiring diagram CA259-00833.
CA261-00353 W35 CABLE ASSY When ordering a part, please use the catalog number.
CA261-00373 CABLE ASSY W37-DC TO MCN

CA261-12391 Frame harness 1 (DCI-SCU
CA261-00332 CABLE ASSY W33 - ITM TEM
CA261-00872 CABLE ASSY W87-CRU-FRNT See wiring diagram CA259-00833.
CA261-00882 CABLE ASSY W88 CRU-REAR When ordering a part, please use the catalog number.


CA261-12351 Set cables station 3
CA261-00732 CABLE ASSY W73 - BID1 EN
CA261-00853 CABLE ASSY W85 BID7 ENG
See wiring diagram CA259-00833.
CA261-01001 W100 CABLE ASSY- YARDEN
CA261-01180 CABLE ASSY W118-PHC TO
CA261-03211 CABLE ASSY W321 - PCT TO
CA261-03220 CABLE ASSY W322 - PCN TO
CA261-03250 CABLE ASSY W325-CRU TO C
CA261-11571 WALLS HARNESS 9 (PHC - F (pg.NN-7)
CA261-11580 WALLS HARNESS 8 (PHC - S (pg.NN-7)
CA261-12401 WALLS HARNESS 7 (PHC - R (pg.NN-7)
S EHE-1156-51 CABLE ASSY W156

CA261-11571 Walls harness 9
No. CATALOG No. PART DESCRIPTION See wiring diagram CA259-00833.
CA261-01211 CABLE ASSY W121-PHC-IMP When ordering a part, please use the catalog number.

CA240-61440 WIRES BRACKET
CA261-01280 CABLE ASSY W128 - PHC TO See wiring diagram CA259-00833.
CA261-01311 CABLE ASSY W131 - PHC TO When ordering a part, please use the catalog number.
CA261-01320 CABLE ASSY W132 - PHC TO


CA261-01232 CABLE ASSY W123-GRIPPERS
CA261-01241 CABLE ASSY. W124 JERICHO See wiring diagram CA259-00833.
S CA261-01251 W125 CABLE ASSY When ordering a part, please use the catalog number.


EAS-2163-52 Interlock wired type 2 (S)
EA S-2163-52.cdr
EAS-2159-54 Emergency switch assy 3 (S)
EA S-2159-54.cdr
EAS-2086-52 Power enable switch assy (S)
EA S-2086-52.cdr

EAS-5015-51 Inching button assy (S)

EAS-5016-51 Service key assy

OO. Writing head
CA270-00083 Writing head JR and Yarden (S)
CA
27
0 -0
00
8 3.
c dr
CA254-01350 (S) CA255-00022 (S)

Heater Control Board (HCB) WHEL12 electronics plate tested
(includes boards, fans, PLD, and plate)
ENWW 17-Mar-08 HP Indigo press 5500 OO-1

CA254-00603 WHEL12 JR electronic plate (S)
CA261-08300 GROUND STRAP M6/240/M6
1 CA245-20260 CHASSIS WHEL12 CR
5 MCH-0019-01 OMNI FIT 100M,50gr. FOR
6 EZH-0998-00 SILICON HEAT TRANSFER CO
7 MPJ-0781-01 MILER FOR WHEL12
9 CA256-00055 BOARD ASSY WHEL12 (WRITI
10 MPJ-1401-01 WHEL 12 STIFFNER
11 MIP-0520-01 PIN GUIDE FOR PCB (WHEL
See next page.
12 S CA254-00590 FANS ASSY WH ELECTRONICS
14 CA261-00040 CABLE ASSY W204 - FANS
25 MSA-0320-11 SPACER HEX M3X20 ML/FML
30 CA256-00031 BOARD ASSY PLD (POLYGON
40 CA240-41530 WHEL 12 RFI GASKET LONG
41 CA240-41520 WHEL 12 RFI GASKET SHORT
42 CA240-25580 G-LINK RIGHT HEATSINK
43 CA240-25550 G-LINK LEFT HEATSINK
44 CA240-23030 G-LINK HEATSINK BRACKET
45 0380-4729 STANDOFF-HEX 5-MM-LG M3.
46 CA261-08290 GROUND STRAP M6/200/M4
50 MPJ-1169-31 WHEL 12 COVER ASSY
OO-2 Writing head 17-Mar-08 ENWW

44
45 50
42
43
6
30
25
7 9
10
11
12 CA
25
14
4-0
06
03
.cd
r
1
41
40
46

CA245-02743 Light guard assy
11
1 CA244-07510 MCN HINGE BRACKET ASSEMB
2 MPJ-1033-02 CARBON FILTER FITTING
3S MFL-0013-01 FILTER (CARB.)
11 CA240-38360 PIPE, SCOROTRON-0UT
CA245-02743.cdr

MPT-3879-53 W/H interface assy
1S MPT-7628-51 SP-POLYGON FAN FOR S.II AND 5000 W/H
MPT-3879-53.cdr
1
not shown

PP. Service and support
To obtain service, please contact the customer care center (CCC) within your country/region:
Europe
Germany: +49 (0)69 95 30 70 80
France: +33 (0)1 49 93 24 98
UK: +44 (0)20 7295 0038
Italy: +39 02 38591081
Belgium: +32 (0)2 626 4803
Netherlands: +31 (0)20 547 6870
Luxembourg: +352 (0)27 30 20 67
Ireland: +353 (0)1 605 8409
Distribution Channels (DC): +31 (0)20 654 5543
North America: 1 800 204 6344
Israel: +972 (0)8 938 1818
North America International Israel

Hewlett-Packard Company Hewlett-Packard Company Hewlett-Packard Company
Indigo Division Indigo Division Indigo Division
165 Dascomb Road Limburglaan 5 Kiryat Weizmann
Andover MA 01810-5897 6221 SH Maastricht P.O. Box 150
USA The Netherlands Rehovot 76101
Israel
ENWW 17-Mar-08 HP Indigo press 5500 PP-1

PP-2 Service and support 17-Mar-08 ENWW

Parts Catalog HPI5500

Uploaded by

Copyright:

Available Formats

Parts Catalog HPI5500

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Parts Catalog HPI5500

Uploaded by

Copyright:

Available Formats

What is the document about?

What is the document about?

What parts are included in the writing head assembly?

What parts are included in the writing head assembly?

HP Indigo press 5500

Signs and conventions

ENWW 17-Mar-08 HP Indigo press 5500 A-1

Covers (pg.I-1) Rear view (pg.B-4)

Utility cabinet view (pg.B-9)

Stacker (pg.II-1) Section view (pg.B-2)

Front view (pg.B-3)

Ink unit view (pg.B-7)

ENWW 17-Mar-08 HP Indigo press 5500 B-1

Input feed roller

Impression system Duplex conveyor

B-2 Overview 17-Mar-08 ENWW

Chassis and walls

Hand wheel assy

Air knife FrontView.cdr

ENWW 17-Mar-08 HP Indigo press 5500 B-3

Ametek assy (pg.HH-5) Network Ethernet switch (pg.K-6)

Fan suction assy (pg.X-11) Main motor (pg.Z-1)

BID engage (pg.D-1)

Motor, 2nd transfer gap (pg.T-9) Stop station (pg.JJ-1)

Ametek bracket air knife (pg.H-6)

Emergency switch (pg.NN-8)

Imaging oil system (pg.S-1) PDU (pg.K-15)

Cooling manifold bracket (pg.H-1)

B-4 Overview 17-Mar-08 ENWW

ITM cover (pg.X-13)

Emergency switch (pg.NN-8) ITM system (pg.X-1)

Impression system (pg.T-1)

Inching button (pg.NN-9) Input feed roller (pg.W-1)

Duplex conveyor unit (pg.J-1)

Paper handling control (pg.BB-1)

ENWW 17-Mar-08 HP Indigo press 5500 B-5

MCN main assy (pg.K-20)

Exit conveyor (pg.M-1)

Bottom cooling (pg.F-1)

B-6 Overview 17-Mar-08 ENWW

Imaging agent bottle

Ink tank assy

ENWW 17-Mar-08 HP Indigo press 5500 B-7

Module SCU (pg.K-11)

Module DCI (pg.K-12)

Module BDU (pg.K-13)

B-8 Overview 17-Mar-08 ENWW

Utility heat exchanger assy (pg.LL-9)

Compressor main assy (pg.LL-7)

Recycling system (pg.GG-1)

Vacuum assy perfector (pg.DD-10)

Waste bottle (pg.Y-1)

Utility cabinet (pg.LL-1)

ENWW 17-Mar-08 HP Indigo press 5500 B-9

8S MPT-0909-01 SHIELD P.T.E 20

9 MPT-0895-01 SPRING LEAF FOR P.T.E 18

18 CA240-67720 AMP HOUSING, AIR KNIFE 19

19 CA244-13930 AMP TUNING BRACKET ASSY

ENWW 17-Mar-08 HP Indigo press 5500 C-1

ENWW 17-Mar-08 HP Indigo press 5500 D-1