SG 13i Ed For CD v4

INTRAVIAS SERVICE GUIDE TO
MONOCHROME COPIERS & MULTI-FUNCTION DEVICES

13th EDITION
The author and publisher of this guide has made every effort to ensure that the maintenance and repair procedures
and routines and descriptions of the photocopiers are up to date, accurate and complete. However, neither the
publisher or the author make any warranty that any of the material contained in the guide will enable any person to
achieve any particular result and assume no responsibility or any liability of any kind for errors in any of the material
contained in the book or for the consequences of any such errors. This book is intended as a guide and reminder for
an experienced repair person who may lack familiarity with all of the peculiarities of certain photocopiers.
COPYRIGHT 2007
JIM INTRAVIA
LAYOUT: PHIL SANDEZER
Revision 4 July 2010
All rights reserved. Printed in the UNITED STATES OF AMERICA. Except as permitted under the United States
Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or
stored in a database or retrieval system, without the prior written permission of the copyright owner.
AB Dick, Adler Royal, Brother, Canon, CopyStar, Gestetner, Hewlett-Packard, Hitachi-Koki, IBM, Imagistics, Kodak,
Konica, Konica Royal, Kyocera-Mita, Lanier/Harris/3M, Minolta, Mita, Monroe, Muratec, NEC, Oce, Oce-Imagistics,
Olympia, Panasonic, Pitney Bowes, Ricoh, Royal CopyStar, Royal Imaging Systems, Sanyo, Savin, Selex, Sharp,
Toshiba and Xerox, are registered trademarks.
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................................................... I
MACHINE CROSS REFERENCE .......................................................................................................................... III
CANON IR 1023 .............................................................................................................................................. 15
CANON IR 5070 / 5570 / 6070 / 6570 ................................................................................................................ 1
CANON IC-MF6530 / 6550 / 6560 / 6580......................................................................................................... 15
COPYSTAR CS-1635 (KYOCERA-MITA 1635)................................................................................................... 59
COPYSTAR CS-3050 / 4050 / 5050(KYOCERA-MITA 3050 / 4050 / 5050) ......................................................... 66
GESTETNER DSM 516 (SAMSUNG SCX-4521) ............................................................................................... 181
GESTETNER DSM 520P (XEROX PE-120)..................................................................................................... 234
GESTETNER DSM 616 / 620 / 620D (RICOH AFICIO 2016 / 2020 / 2020D) ....................................................... 105
GESTETNER DSM 651SP / 660SP / 675SP (RICOH AFICIO 2051 / 2060 / 2075................................................. 115
GESTETNER DSM 725 / 730 (RICOH AFICIO 3025 / 3030)............................................................................... 146
GESTETNER DSM 725E / 730E (RICOH MP 2510 / 3010)................................................................................ 146
GESTETNER DSM 735 / 745 (RICOH AFICIO 3035 / 3045)............................................................................... 161
GESTETNER 9002 / 10512 (RICOH AFICIO 2090 / 2105) ................................................................................. 130
IBM INFOPRINT 2090ES / 2105ES (RICOH AFICIO 2090 / 2105) ...................................................................... 130
KONICA MINOLTA BIZHUB 180......................................................................................................................... 21
KONICA-MINOLTA BIZHUB 200 / 250 / 350 ....................................................................................................... 27
KONICA-MINOLTA BIZHUB 360 / 420 / 500 ....................................................................................................... 40
KYOCERA-MITA 1635...................................................................................................................................... 59
KYOCERA-MITA 3050 / 4050 / 5050................................................................................................................. 66
LANIER AC017 (SAMSUNG SCX 4521).......................................................................................................... 181
LANIER AC-122 (XEROX PE-120)................................................................................................................ 234
LANIER LD090 / 105 (RICOH AFICIO 2090 / 2105) ......................................................................................... 130
LANIER LD116 / 120 / 120D (RICOH AFICIO 2016 / 2020 / 2020D).................................................................. 105
LANIER LD151SP / 160SP / 175SP (RICOH AFICIO 2051 / 2060 / 2075) .......................................................... 115
LANIER LD325 / 330 (RICOH MP-2510 / 3010) .............................................................................................. 146
MURATEC MFX-1330 / 1330D / 1430 / 1430D / 2030 ...................................................................................... 75
MURATEC MFX 2350 / 2830 / 2850 ................................................................................................................. 78
MURATEC MFX-3050 (SAMSUNG 5530FN).................................................................................................... 184
NEC IT-1825 .................................................................................................................................................. 90
NEC IT-2530 / 3530 (KONICA-MINOLTA BIZHUB 250 / 350) ............................................................................. 27
NEC-IT 5050 (KYOCERA-MITA 5050).............................................................................................................. 66
OCE-IMAGISTICS 2020 / 2520 / 3520 (KONICA-MINOLTA BIZHUB 200 / 250 / 350) ........................................... 27
OCE-IMAGISTICS 5530 / 6030 / 7230 / 8530 (TOSHIBA ESTUDIO 520 / 600 / 720 / 850).................................. 207
ON DEMAND 180 (KONICA-MINOLTA BIZHUB 180) ........................................................................................... 21
ON DEMAND 200 / 250 (KONICA-MINOLTA BIZHUB 200 / 250) .......................................................................... 27
PANASONIC DP-7420 / 8540 (TOSHIBA ESTUDIO 720 / 850) .......................................................................... 207
PANASONIC DP-8016 / 8020 ...........................................................................................................................96
2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com
TABLE OF CONTENTS
RICOH AC104 (SAMSUNG SCX 4521) ...........................................................................................................181
RICOH AC205 (XEROX PE-120)...................................................................................................................234
RICOH AFICIO 2016 / 2020 / 2020D ................................................................................................................105
RICOH AFICIO 2051 / 2060 / 2075..................................................................................................................115
RICOH AFICIO 2090 / 2105 ............................................................................................................................130
RICOH AFICIO MP-2510 / 3010......................................................................................................................146
RICOH AFICIO 3025 / 3030 ............................................................................................................................146
RICOH AFICIO 3035 / 3045 ............................................................................................................................161
RICOH AFICIO 2051 / 2060 / 2075 / 2090 / 2105 FINISHER PARTS SECTION ....................................................177
SAMSUNG SCX-4521 ....................................................................................................................................181
SAMSUNG 4720F / 4720FN (XEROX PE-120)...............................................................................................234
SAMSUNG SCX-5530FN ...............................................................................................................................184
SAMSUNG SCX-6220 / 6320 / 6322 ...............................................................................................................187
SAVIN AC-104 (SAMSUNG 4521) ...................................................................................................................181
SAVIN AC-205 (XEROX PE-120) ..................................................................................................................234
SAVIN 4051 / 4060 / 4075 (RICOH AFICIO 2051 / 2060 / 2075) .......................................................................115
SAVIN 4090 / 4105 (RICOH AFICIO 2090 / 2105) ............................................................................................130
SAVIN 8016 / 8020 / 8020D (RICOH AFICIO 2016 / 2020 / 2020D)...................................................................105
SAVIN 8025E / 8030E (RICOH MP-2510 / 3010) .............................................................................................146
TOSHIBA E-STUDIO 163 / 203 ........................................................................................................................190
TOSHIBA E-STUDIO 165 / 205 ........................................................................................................................199
TOSHIBA E-STUDIO E-520 / 600 / 720 / 850....................................................................................................207
TOSHIBA ESTUDIO 900 / 1050 (RICOH AFICIO 2090 / 2105)............................................................................130
XEROX PE-16 (SAMSUNG SCX-4521)..........................................................................................................181
XEROX C20 / M20 / M20I (SAMSUNG 6220 / 6320 / 6322) ............................................................................187
XEROX C65 / C75 / M65 / M75 / PRO 65 / PRO75 .........................................................................................226
XEROX PE-120 / PE120I..............................................................................................................................234
XEROX PE-220 (SAMSUNG SCX-4521)........................................................................................................181
XEROX 240 DC / 240 LP / 240 ST................................................................................................................226
XEROX 255DC / 255 LP / 255ST .................................................................................................................226
XEROX 265DC / 265LP / 265ST ..................................................................................................................226
XEROX WORKCENTRE PRO 423 / 428 ..........................................................................................................237
XEROX 460 / 470 .........................................................................................................................................226
XEROX FAXCENTRE 2118 (SAMSUNG 6220 / 6320 / 6322)............................................................................187
XEROX WORKCENTRE 4118 (SAMSUNG 6220 / 6320 / 6322) ........................................................................187
OTHER PUBLICATIONS BY KNIGHT BUSINESS SYSTEMS ...................................................... LAST PAGE OF BOOK

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

AND MULTI-FUNCTION DEVICES THIRTEENTH EDITION
INTRODUCTION
In this book we present the most essential information taken from dozens of service and parts manuals.
There is no guarantee that the information here will be adequate for all situations.
This is not a training manual. It is designed for technicians who have experience on copiers.
Corrections are published on our website (WWW.intravia.com), or can be faxed to you. If you receive a
correction sheet with your order, be sure to check over and make the changes to your book. It will save you
a headache someday. We can't know we made a mistake if no-one tells us. If you have a correction, your
fellow technicians would very much appreciate it if you could update us. We do not get bulletins or
corrections from manufacturers, only from people like you.
When Not To Use This Book: When you have complete manufacturers support. Obviously, a single book
that covers dozens of machines cannot supply the same information as a 1,000 page manual dedicated to
one machine.
Part Numbers: All information was obtained from service manuals. Be very careful. We cannot doublecheck each item. Be cautious when ordering parts. Let your supplier know that you are "pretty sure" of the
part number. Most will very quickly be able to confirm its accuracy. Our accuracy is about 99.5%, but that
tiny percentage can ruin your day. Manufacturers frequently update parts and/or change part numbers. In
most cases (not all), if you order the original part number you will receive the most current version of the
part.
Secondary uses of the part numbers are to find out what parts cross over to other machine models.
Part descriptions: This industry does not use standardized terminology. What I call a photointerrupter
might be described in a service manual as a PI, photosensor, phototransistor, PT, solid-state switch, switch
or some other name. If the name does not seem exactly right, that does not mean it is the wrong item. Be
very careful of rollers. The terms pickup roller, takeaway roller, takeup roller, feed roller and roller could all
mean the same thing. I try to use relatively standard terminology but it is not always possible. There are
times when looking at a service manual is not enough to be certain. If two rollers next to each other are
labeled feed roller, I have no way of knowing which one is the feed and which is the separator.
Consequently, you might have to order both to get the one you want.
???: When you see something like this it means that I could not determine exactly what the item or
procedure was and you should be extremely careful. The part number might not be what we think it is. The
procedure or its purpose might not be exact.
Repeated parts: If you see the exact same part description several times, with different part numbers, that
means that we had no other identifying information. For example, some machines have no description of
their developer gears. So, we list gear, gear, gear.
Inadequate descriptions: Instead of gear, gear, gear it would be nice if I could write the little gear on back
above the big one near the mag roller. Sorry. I cant do that. It would make for very crowded and confusing
descriptions and would not be all that helpful. Sometimes you have to have the factory parts manual. In my
opinion, when the parts are not expensive, it is better to get too many than to be one short.
Duplicate entries: You will sometimes see the same item listed multiple times for one machine. In most
cases it is because the name of the part might not be what I think it should be called and so Ill enter it
several times so that you can find it, regardless of what you might call it. A toner sensor in the developer
unit might be listed as toner sensor and as developer unit toner sensor and/or developer sensor.
Toner interchangeability: Generally, manufacturers like to sell toners to their customers and/or dealers.
Dont ever assume that toner will work in a machine that it is cross-referenced to. Sometimes the difference
is a connector on the cartridge which will work only with the exact model of machine it was designed for.
The toner might interchange, but it might not.
Prepare Before The Service Call: If I am going to an unfamiliar machine, I review the particular machine in
advance. If there is a confusing or incomplete piece of information in the book, it is much better to find out
about it before arriving at the customer. I suggest you do the same.


Some Machines Are Listed In What Appears To Be The Wrong Place: Dont assume that the pages are
in the same order as the machines. Model numbers jump around some times. Before you conclude that a
machine is not covered, check the table of contents and the index/cross-reference in front. Computers
arrange model numbers like this: 520, 5201, 530, C540. People might list 520, 530, C540, 5201. If you are
looking for a model number, read our index/cross-reference carefully to be sure that you dont miss it.
Manufacturers sometimes change names. A machine that you think of as a Minolta might be listed as a
Konica-Minolta. Something you think of as Copystar might be listed as Royal Copystar. Many times, a
machine will be listed in the index/cross-reference, but not in any table of contents. Whatever the latest
edition is, that is whose index you should use to find a machine. That is always the most up-to-date.
Expertise: I have no way of knowing who is using this book. Some very experienced technicians may
become annoyed at what appear to be oversimplifications. Less experienced people might be a bit baffled
by terms such as mono-component toner, VR, etc. I try to keep things clear without being tedious but there
will undoubtedly be times that some of you feel there is either too much or too little information.
Usually, There Is No More Information Available - Updates Are Available On Our Web-Site or By Fax
If you have a problem with a code or procedure, fax to (631) 758-0469 or email your question to
[email protected], and be sure to leave a working fax number. If we have more or updated information, we
will fax or email it to you, usually within a day or two. Nearly all the requests that we receive are technicians
who dont fully understand the equipment or the procedures. I am not necessarily qualified to help you with
a specific question. This is not a hotline. I am basically a one man operation, doing service calls, writing
service books, etc. I would appreciate it if you check carefully before you call. Many of these calls are
solved by rereading the section in the book and noticing something that was missed.
Non-published Machines May Be Available To You: If information on these machines has been
researched, it is available to you, for a $20.00 fee. By the time one book comes out, the next books
research has already started.
A special note for technicians without a lot of copier experience: Copiers are very unforgiving. If you
need more basic information, you might be interested in our Imaging Guide to Xerographic Equipment
(listed on the last page order form) which is a text book for technicians, supplying the information you need
to learn how to service copiers, facsimile machines and printers.
Good luck.
JimIntravia

II

MACHINE CROSS REFERENCE

A.B. Dick
120/122 ............3rd ....... 69.1 ..... XEROX/1012/RE
2012/2012RE ...4th ....... KON-1 . Konica 1290/RE
2017 ................4th ....... KON-5 . Konica 1790
2018 .................5th ....... 15 ........ Konica 1018
2025 .................4th ....KON-11 .. Konica 2590
2032 .................3rd ....... 12.1 ..... Konica 3290
2035 .................5th ....... 15 ........ Konica 3035
2042 .................3rd ....... 13 ........ Konica 4290
2045 .................5th ....... 15 ........ Konica 4045
2060 .................5th ....... 21 ........ Konica 6090
2070 .................5th ....... 21 ........ Konica 7090210/212RE .......3rd ....... 70 ........ Xerox 1025/RE
2117 .................4th ....... KON-5 . Konica 1790
250/255 ............3rd ....... 70 ........ Xerox 1038/RE
355 ...................4th ....... X-1 ...... Xerox 1040
357 ...................4th ....... X-5 ...... Xerox 5046
403 ...................None.... ............ Xerox 1048
555 ...................4th ....... X-3 ...... Xerox 1050
627 ...................None.... ............ Xerox 1065
7113 .................6th ....... 28 ........ Konica 1112
2012 .................3rd ........ 27 ........ Mita 1205
2016 .................4th ........ MIT-3... Mita 1605
2020 .................4th ........ MIT-7... Mita 2055
2021 .................3rd ........ 29 ........ Mita 2105
2022 .................4th ........ MIT-7... Mita 2254
2025 .................3rd ........ 30 ........ Mita 2555
2032 .................3rd ........ 31 ........ Mita 3255
2045 .................4th ........ MIT-9... Mita 4555
2055 .................4th ........ MIT-13. Mita 5585
209 ...................3rd ........ 26 ........ Mita 1001
210/210C..........3rd ........ 21 ........ Mita 111/C*
210TC ..............3rd ........ 22 ........ Mita 114
211 ...................1&2...... 38 ........ Mita 122
212 ...................1&2...... 39 ........ Mita 131
2122 .................4th ........ MIT-7... Mita 2255
212RE ..............1&2...... 40 ........ Mita 142
215Z .................3rd ........ 23 ........ Mita 152
216 ...................1&2...... 39 ........ Mita 132
7200 .................None.... ............None, 1980 or so.

7226 .................5th .......15 ........Konica 3035
7463 .................5th .......21 ........Konica 4065
7577 .................5th .......21 ........Konica 5080
955 ...................1&2 ......1 ..........None
960 ...................3rd .......4B........Sim. to Canon 155
960 ...................1&2 ......5 ..........Sim. to Canon 155
960EC ................1&2 .......5 ........... Canon 150 (different
drum)
965/R................1&2 ......56 ........Panasonic 1300/1310
970Z .................None....Made by Canon,
.................. ............not same as anything.
975/985 ............1&2 ......58 ........Panasonic 1801/1802
980 ...................1&2 ......2 ..........None
988 ...................1&2 ......59 ........Panasonic 2520
990 ...................1&2 ......31 ........Similar to Minolta 510
995 ...................1&2 ......58 ........Panasonic 3000
995R.................1&2 ......60 ........Pan 3010R
998 ...................1&2 ......9 ..........Similar-Canon 400
999 ...................1&2 ......9 ..........Similar-Canon 500
ADLER ROYAL
218R.................1&2 ......43 ........Mita 181R
220RE ..............3rd ........24 ........Mita 213
2212 .................4th ........MIT-1...Mita 1255
2216 .................4th ........MIT-3...Mita 1656
2222 .................4th ........MIT-7...Mita 2285
2225 .................3rd ........30 ........Mita 2585
223 ...................1&2 ......42 ........Mita 232
2232 .................3rd ........31 ........Mita 3285
2240 .................3rd ........32 ........Mita 4085
2245 .................4th ........MIT-9...Mita 4585
230DZ...............3rd ........24 ........Mita 313ZD
230RE ..............1&2 ......50 ........Mita 312
230Z .................3rd ........24 ........Mita 313Z
2316 .................4th ........MIT-3...Mita 1685
250Z .................1&2 ......51 ........Mita 513
* Separate Publication.
APECO
100 ...................None.... ............ Royal RBC III

200 ...................1&2...... 95 ........ Toshiba 702
300 ...................1&2...... 83 ........ Sharp 710
BROTHER
DCP 1000.........Fax 1 ... 9 (similar to 1000)
DCP 1200.........Fax 1 ... 9
DCP 1400.........Fax 1 ... 12
DCP 8020/8025D/DN ... 11th ..... 1

MFC 8420/8820D/DN ... 11th ..... 1
8550................. ............ 8th ........ 61.............. Konica 7410

III

CANON
C-100 ............................6th ........... 3

C-120 / 120F .................6th ........... 5
C-122 / 122F .................6th ........... 5Note: We have a separate book, that covers PC710-795, NP6012, 6012F, 6412, 6412F, C120-122F in great detail. It
includes troubleshooting, disassembly, part numbers,
part prices.
C-130 / 130F .................9th ........... 1
C-150.............................6th ........... 8
C-160.............................6th .......... 9
C-180 / C180II ...............6th ........... 13
C-200D ..........................7th ........... 14
C-210.............................9th ........... 13
C-250D ..........................8th ........... 1
C-300D ..........................5th ........... 2
C-330D ..........................8th .......... 1
C-400D ..........................8th .......... 7
CJ10 ..............................None....... Bubble jet
CLC-100 ........................Not covered
CLC-200/300/350..........Color A ... 1
CLC-500/550 .................Color A ... 10
CLC-700/800/900/950...Color A ... 18
CLC-1000/2400 .............Color A ... 37
CLC-1100 series ...........Color A ... 37
CLC-2400 ......................Color A ... 48
GP-30 ............................8th .......... 12
GP-55 ............................8th .......... 18
GP-200 ..........................9th .......... 5
IC-D320/340 ..................11th ......... 4
IC-D620/D660/D661......10th ........ 1
IC-D680/D681 ...............10th ........ 1
IC-D760/761/780...........10th ......... 1
IC-D860/861/880...........10th ........ 1
Note: We have a separate publication for the Canon PC1080/IC-D660 type machines which includes
extensive instructions, photos, etc.
IC-2200/2210/2220 .......9th .......... 34
IC-2250..........................9th ........... 34 (same as 2200
series)
IC-2300/N ......................12th ........ 31
IC-MF3110/3111 ...........11th ........ 7
IC-MF5530/5550 ...........11th ........ 28
IC-MF5630/5650 ...........11th ........ 28
IC-MF5730/5750/5770 ..11th ........ 28
IC-MF6530/6550/
6560/6580...............13th ......... 15
IR-105............................12th ........ 1
IR-200L..........................9th ........... 5
IR-210............................9th ........... 5
IR-330/400.....................9th ........... 18
IR-400V .........................9th ........... 18
IR-550/600.....................9th ........... 26
IR-600V .........................9th ........... 26
IR-1023/1023iF/1023N..13th ......... 15
IR-1200..........................10th ......... 1
IR-1300/1310/1370........10th..........1
IR-1600..........................10th..........5
IR-1630..........................10th..........1
IR-1670/F.......................10th..........1
IR-2000..........................10th..........5
IR-2010F........................10th..........5
IR-2016/2020.................12th .........13
IR-2200/2220.................10th..........10
IR-2270..........................12th .........20
IR-2800/2830.................10th..........10
IR-2870..........................12th .........20
IR-3035..........................12th .........20 (same as 3570)
IR-3250..........................10th..........19
IR-3300/3320.................10th..........10
IR-3530..........................10th..........10
IR-3570..........................12th .........20
IR-4570..........................12th .........20
IR-5000/5000i ................11th .........9
IR-5020..........................11th .........9 .............
Use IR-5000+1 page in 12
IR-5070..........................13th..........1
IR-5570..........................13th..........1
IR-6000..........................11th .........9
IR-6020..........................11th .........9 .............
Use IR6000+1 page in 12
IR-6070..........................13th..........1
IR-6570..........................13th..........1
IR-7200..........................Not Covered.
IR-8500..........................11th..........9
IR-9070..........................12th..........1
MF-5530/5550 ...............11th .........28
MF-5630/5650 ...............11th .........28
MF-5730/5750/5770 ......11th .........28
MF-8170c/8180c ...........Color A ...48
NP-1010/1020 ...............6th............3
NP-112/115 ...................3rd ...........3*
NP-120/125 ...................1&2 .........4
NP-1215/1218 ...............6th............8
NP-150/155 ...................3rd ...........4B
NP-150/155 ...................1&2 .........5
NP-200 ..........................1&2 .........6
NP-1500 ........................5th............1
NP-1520 ........................6th............8
NP-1820/2020/2120 ......6th............13
NP-2015 ........................3rd ...........5
NP-2020/2120 ...............6th............13
NP-210 ..........................1&2 .........7
NP-250 ..........................1&2 .........8
NP-270 ..........................1&2 .........8
NP-300 ..........................1&2 .........7
NP-350 ..........................1&2 .........8
NP-3025/3225 ...............4th............CAN-5
NP-3025/3525 ...............3rd ...........6

IV

Canon - continued
NP-3030/3050 ............... 5th ........... 2

NP-3325/3825 ............... 5th ........... 5
NP-3525/3725 ............... 4th ........... CAN-5
NP-3825 ........................ 5th ........... 5
NP-400 .......................... 1&2......... 9
NP-4035/4540 ............... 3rd ........... 7B
NP-4050/4080 ............... 5th ........... 8
NP-4540 ........................ 3rd ........... 7B
NP-4835 ........................ 4th ........... CAN-7
NP-500 .......................... 1&2......... 9
NP-6012/6012F............. 6th ........... 5
NP-6016 ........................ 6th ........... 9
NP-6025/6030 ............... 6th ........... 14
NP-6035 ........................ 7th .......... 1
NP-6045 ........................ 7th ........... 6
NP-6050 ........................ 9th ........... 38
NP-6060 ........................ 6th ........... 18
NP-6150 ........................ 4th ........... CAN-10
NP-6221 (2120) ............ 6th ........... 13
NP-6230 ........................ 7th ........... 1
NP-6330 ........................ 8th .......... 1
NP-6412/6412F............. 6th ........... 5
Note: We have a separate book, that covers PC-710-795,
NP-6012, 6012F, 6412, 6412F, C120-122F in great
detail. It includes troubleshooting, disassembly, part
numbers, part prices.
NP-6521 ........................ 7th ........... 14
NP-6545 ........................ 11th ........ 30
NP-6551 ........................ 11th ........ 30
NP-6560 ........................ 11th ........ 37
NP-6650 ........................ 4th ........... CAN-10
* Covered in separate publication
NP-7130/7130F.............9th** ........ 1
NP-7050/7550 ...............3rd ........... 7.1
NP-7850 ........................None
NP-8070/8570 ...............4th ........... CAN-13 ..
PC-1 - 5LII .....................4th ........... CAN-1 .... *
PC-3/5/5L ......................3rd ........... 1
PC-10 - 25 .....................3rd ........... 3 ............. *
PC-10 - 25 .....................1&2......... 3 ............. *
PC-6/6RE/7/8 ................ ............... 4th ........... CAN-2
PC-11/12/65 .................. ............... 4th ........... CAN-2
Note: We have a separate book, that covers PC-1-12, 65,
NP1010/1020 in great detail. It includes
troubleshooting, disassembly, part numbers, part
prices, etc.
PC-140, 150, 160, 428 .. Separate publication only.
PC-300-550...................Separate publication only.
PC-710 - 795.................6th ........... 5 ............. *
*Note: We have a separate book, that covers PC710-795,
NP 6012, 6012F, 6412, 6412F, C120-122F in great
detail. It includes troubleshooting, disassembly, part
numbers, part prices, etc.
PC-850/870 ...................6th ........... 9 .............
PC-920-981...................9th .......... 1*
Note: We have a separate book that covers PC920-981
NP 7130/F, C130/F in great detail. It includes
troubleshooting, disassembly, part numbers, part
prices, etc.
PC1060/1061/1080F .....10th ......... 1
COPYSTAR
See Royal Copystar
DANKA
A50 (Canon NP-6551) ........ 11th............. 30

A75 (Toshiba 7560) ............ 9th. ............. 218
C1600, C1650, C2000 ....... Color A....... 18 .. (Canon CLC-700-1000, 2400 series
DUPLO
Docucate MD-161D ...... 11th ...... 211 ...... Sharp AR-168D

Docucate MD-231N ...... 11th ...... 226 ...... Sharp AR-M237
Docucate MD-551N ...... 12th ...... 199.......Sharp AR-M550

FACIT
2350 .............................1&2 .... 78......................Saxon 10
GESTETNER
1302/F .................... 11th ..........173 ....Ricoh Aficio 1013/F

1502 ....................... 11th ..........180 .......Ricoh Aficio 1015
1802/D.................... 11th ..........180 ... Ricoh Aficio 1018/D
2000 ....................... 1&2 .........38 ....................... Mita 122
2001 ....................... 1&2 .........39 ....................... Mita 131
2002R..................... 1&2 .........39 .....................Mita 133R
2003/2004/2006............ 1&2 .........42 ... Mita 161/162/232

2005R ........................... 1&2 .........43 .............. Mita 181R
2007.............................. 1&2 .........45 .................Mita 211
2007RE......................... 3rd............24 .................Mita 213
2008/2140..................... 1&2 .........50 ..........Mita 312/412
2045.............................. None ....... .......Royal 145 (1983)


Gestetner - continued
2110/2110C......3rd ........... 21 ............................Mita 111 *

2111CE ............3rd ........... 21 .............................. Mita 113
2112RE ............1&2 ......... 40 .............................. Mita 142
2115 .................1&2 ......... 41 .............................. Mita 152
2130Z ...............3rd ........... 24 ............................Mita 313Z
2130ZD.............3rd ........... 24 ......................... Mita 313ZD
2140 .................1&2 ......... 50 .............................. Mita 412
2150Z ...............1&2 ......... 51 .............................. Mita 513
2200 .................3rd ........... 26 ............................ Mita 1001
2201 .................3rd ........... 27 ............................ Mita 1205
2203 .................4th ........... MIT-1....................... Mita 1255
2212 .................11th ......... 191 ..............Ricoh Aficio 1022
2216 .................3rd ........... 23 ............................ Mita 1655
2217ZD.............3rd ........... 27.1 ......................... Mita 1785
2222 .................4th ........... MIT-7....................... Mita 2254
2240/ZD............3rd ........... 32 ...................Mita 4055/4085
2301 .................5th ........... 47 ............................ Mita 1415
2302 .................5th ........... 47 ............................ Mita 1435
2303 .................5th ........... 47 ............................ Mita 1455
2316 .................4th ........... MIT-3....................... Mita 1656
2318 .................5th ........... 50 ............................ Mita 1855
2320Z ...............3rd ........... 28 ............................ Mita 2055
2322/2322ZD....4th ........... MIT-7..............Mita 2255/2285
2325/2325ZD....3rd ........... 30 ...................Mita 2555/2585
2332ZD.............3rd ........... 31 ...................Mita 3255/3285
2335 .................5th ........... 57 ...................Mita 3555/3585
2337 .................5th ........... 60 ............................ Mita 3755
2345 .................4th ........... MIT-9..............Mita 4555/4585
2346 .................5th ........... 60 ............................ Mita 4655
2355 .................4th ........... MIT-13..................... Mita 5585
2356 .................5th ........... 63 ............................ Mita 5685
2312 .................6th ........... 55 ............................ Mita 1256
2410 .................6th ........... 55 ...........................Mita CC50
2417 .................6th ........... 59 ............................ Mita 1755
2418 .................7th ........... 90 ............................ Mita 1856
2440 .................6th ........... 67 ...................Mita 4056/4086
2530 .................7th ........... 98 ............................ Mita 3060
2606, 2606e .....Color A ... 106 (Ricoh Aficio 5106, 5206)
2632 .................7th ........... 153 ........................Ricoh 5632
2635 .................6th .......... 88 ............... Ricoh 5035 /5135
2640e ...............9th ........... 148 ................Ricoh Aficio 400
2651 .................10th ........ 199 ........................Ricoh 7650
2703, 2703d,
2703de.......Color A ... 80 (Ricoh Aficio 2003/ 2103/ 2203)
2712 .................11th ......... 191 ..............Ricoh Aficio 1027
2713 .................7th .......... 132 .............. Ricoh 3513/3713
2715 .................7th .......... 139 ........................Ricoh 4015
2718 .................7th .......... 139 ....... Similar to Ricoh 4015
2722 .................8th .......... 149 ........................Ricoh 4822
2732 .................7th .......... 153 ........................Ricoh 5832
2740 .................7th .......... 153 ........................Ricoh 5840
2760 .................10th ........ 199 ........................Ricoh 7650
2770 .................10th ........ 199 ........................Ricoh 7670
2822 .................7th .......... 145 ........................Ricoh 4022
2850e ...............9th .......... 148 ................Ricoh Aficio 500
2851/2860/2870.9th .......... 168 .... Ricoh 7950/7960/ 7970
2913Z .............. 10th.........194 ....................... Ricoh 3813

32105............... 11th..........158 ............. Ricoh Aficio 1050
3210X .............. 8th ..........139 .................... Ricoh MV310
3215s............... 9th...........131 ................ Ricoh Aficio150
3218................. 9..............131 ............... Ricoh Aficio 180
3220................. 8th...........130 ............... Ricoh Aficio 200
3222................. 10th.........164 ............... Ricoh Aficio 220
3225................. 8th...........130 ............... Ricoh Aficio 250
3227................. 10th.........164 ............... Ricoh Aficio 270
3235/s/e........... 9th...........138 ............ Ricoh Aficio 350/e
3240................. 9th...........148 ........ Ricoh Aficio 400/401
3245/e.............. 9th...........138 ............ Ricoh Aficio 450/e
3255................. 9th...........156 ............... Ricoh Aficio 550
3265................. 9th...........156 ............... Ricoh Aficio 650
3285................. 11th..........158 ............... Ricoh Aficio 850
3355................. 10th.........173 ............... Ricoh Aficio 551
3370................. 10th.........173 ............... Ricoh Aficio 700
3502................. 10th.........184 ............. Ricoh Aficio 1035
3532................. 12th..........158 ............. Ricoh Aficio 2035
4502................. 10th.........184 ............. Ricoh Aficio 1045
4532................. 12th..........158 ............. Ricoh Aficio 2045
5502................. 10th .........173 ............. Ricoh Aficio 1055
6002................. 12th..........124 ............. Ricoh Aficio 1060
7502................. 12th..........124 ............. Ricoh Aficio 1075
8502................. Not covered ................ Ricoh Aficio 1085
9002................. 13th..........130 ............. Ricoh Aficio 2090
10502............... Not covered ................ Ricoh Aficio 1105
10512............... 13th..........130 ............. Ricoh Aficio 2105
CS206, 206DE,
206ED ....... Color A ...92 . (Ricoh Aficio 3006 series)
CS210, 210E ... Color A ...119 . (Ricoh Aficio 6010, 6110)
CS213D ........... Color A ...131 ........... (Ricoh Aficio 6513)
CS225, 231...... Color A ... 92 .. (Ricoh Aficio 3506, 4506)
CS331.............. Color A ... 167 .... (Toshiba E-studio 311)
DSm415/p/f...... 11th .........173 (similar to Ricoh Aficio 1013)
DSm515........... 12th .........175 ................. Samsung 5112
DSm516........... 13th .........181 ..........Samsung SCX4521
DSm520........... 13th..........234 ................. Xerox PE-120
DSm615........... 12th..........136 ............. Ricoh Aficio 2015
DSm618/d........ 12th..........136 .......... Ricoh Aficio 2018/d
DSm620d......... 13th..........105 ........... Ricoh Aficio 2020d
DSm622/627 ... 12th..........145 .... Ricoh Aficio 2022/2027
DSm651sp....... 13th..........115 ............. Ricoh Aficio 2051
DSm725e......... 13th..........146 .......Ricoh Aficio MP-2510
DSm730e......... 13th .........146 .......Ricoh Aficio MP-3010
* Covered in separate publication.

VI

Hewlett-Packard
9055MFP....................... 11th ......... 73...............Konica 7155/Konica-Minolta 5510/Minolta Di551

9065MFP....................... 11th ......... 73...............Konica 7155/Konica-Minolta 5510/Minolta Di551/Di650
9085MFP....................... 11th ......... 63...............Konica 7085
Mopier 240 & 320.......... 9th .......... 44
Hitachi-Koki
DDC 35N....................... 9th ........... 97......... Minolta Di350

DDC 52/52N.................. 9th ........... 102....... Minolta Di520
DDC 62/62N.................. 9th ........... 102....... Minolta Di620
DDS 32/40 .................... Not covered

I-45 ............................... 10th ..........122 ...... Minolta Di450
I-55 ............................... 10th ..........122 ...... Minolta Di550
IBM
102 ............................... 1&2...... 26 ............... Minolta 310
Info2060es .................... 12th ..... 124 ....Ricoh Aficio 1060
Info2075es .................... 12th ..... 124 ....Ricoh Aficio 1075
Infoprint 2085 ................ Not covered....Ricoh Aficio 1085
Infoprint 2090ES........... 13th ...... 130.... Ricoh Aficio 2090

Infoprint 2105................ Not covered ... Ricoh Aficio 1105
Infoprint 2105ES........... 13th ...... 130.... Ricoh Aficio 2105
Imagistics (was Pitney Bowes)

Note: Some machines are now labeled Oce-Imagistics and are listed under Oce-Imagistics
2700/2701MFP 11th ....... 1................... Brother MFC8420
CD-2000...........Color A . ....................... Minolta CF-2001
DL-155 .............10th ....... 56................Kyocera-Mita 1510
DL-185 .............10th ....... 56................Kyocera-Mita 1810
DL-200 .............10th ....... 116...................... Minolta Di200
DL-260 .............9th ......... 97........................ Minolta Di250
DL-270 .............10th ....... 116...................Minolta Di251/F
DL-370 .............10th ....... 116...................Minolta Di351/F
DL-460 .............10th ....... 122...................... Minolta Di450
DL-550 .............10th ....... 122...................... Minolta Di550
DL-650 .............11th ....... 73.......................... Konica 7155
DL-750 .............10th ...... 48.......................... Konica 7075
DL-850 .............11th ....... 63.......................... Konica 7085
IM-1500/2000 ...Color A . 71.......... Minolta CF-1501/2001
IM-2020 ........... 12th ........44 ......... Konica-Minolta Di2010

IM-4720 ........... 10th ........122 Minolta Di450/Di470/Di550
IM-5520 ........... 10th ........122 ..................... Minolta Di550
IM-6100, 6200 . Color A..61 .......Minolta CF-900/910/911
IM-3510 ........... 10th ........225 ..................Sharp AR-M350
IM-3511 ........... 12th ........ ........................Sharp AR-M355
IM-4510 ........... 10th ........225 ..................Sharp AR-M450
IM-4511 ........... 12th ........ ........................Sharp AR-M455
IM-6530 ........... 10th ........250 .......... Toshiba eStudio 650
IM-8130 ........... 10th ........250 .......... Toshiba eStudio 800
IX-3010MFP .... 11th ........122 ..............Muratec MFX1700
KODAK
We do not cover Kodak at all, except in those cases where they were made by Canon. Even then, there
may be major differences, such as in diagnostics.
20
25
30
50
......................... 6th ........ 13..................... Canon 2020

......................... 4th ........ CAN-5.............. Canon 3225
......................... 5th ........ 2....................... Canon 3050
......................... 9th ........ 38............... Canon NP-6050
85 ......................... 3rd ........ 7.1.................... Canon 7550

90 ......................... 4th ........ CAN-10............ Canon 6650
95 ......................... 6th ........ 18..................... Canon 6060
M50cp..................... 8th ........ 53.....................Konica 7050
KONICA
Note: Analog machines that used to be called Royal or Konica-Royal are listed under Konica here, though
they may be listed differently in the earlier editions.
Note 2: Konica and Minolta models are frequently dual-labeled and sometimes have various names for the
same machine; such as Konica-Minolta Dixxx, Konica-Minolta Bizhub Dixxx, etc. Any Konica or Minolta
after 2004 or so, could be listed under Konica or Minolta or Konica-Minolta.
1001 ....................... 1&2 .........72 ....................Sanyo 605
1015 ....................... 6th ............23
1018 ....................... 5th ............15
110 ......................... 1&2 .........11
1112 ....................... 6th ............28
1120........................7th ........... 21
115/122...................1&2......... 12
1200........................3rd ........... 8
1212........................7th ........... 21
1216........................9th .......... 51

vii

Konica - continued
1290/1290RE ......... 4th ........... KON-1

130/130R................ 1&2 ........ 13
1312 ....................... 8th .......... 25
1441 ....................... 1&2 ........ 72.....................Sanyo 605
145 ......................... None
1500/1503 .............. 3rd ........... 9
1590 ....................... 4th ........... KON-3
1602/2502 .............. 1&2 ........ 16
1790 ....................... 4th ........... KON-5
1803/2803 .............. 3rd ........... 10
1803/2803 .............. 1&2 ........ 17
2020 ....................... 5th ........... 15
2028 ....................... 5th ........... 15
2125/2130 .............. 7th ........... 28
2203 ....................... 3rd ........... 12
2223 ....................... 8th .......... 29
2230 ....................... 8th .......... 36
2290 ....................... 4th ........... KON-8
2502 ....................... 1&2 ........ 16
2590 ....................... 4th ........... KON-11
3035 ....................... 5th ........... 15
3135 ....................... 6th ........... 32
3240 ....................... 7th ........... 35
3290 ....................... 3rd ........... 12.1
3302 ....................... 1&2 ........ 18
3340 ....................... 7th ........... 35
4003 ....................... 1&2 ........ 20
4045 ....................... 5th ........... 15
4065 ....................... 5th ........... 21
4090 ....................... None
4145/4155/4255 ..... 6th ........... 32
4290 ....................... 3rd ........... 13
4291 ....................... None
4345/4355 .............. 7th ........... 47
5003 ....................... 3rd ........... 15
5003/5503 .............. 1&2 ........ 23
5080 ....................... 5th ........... 21
5503 ....................... 1&2 ........ 23
5590 ........................None
6090 ........................5th ........... 21
700MM ....................None....... IBM III-70
702MM ....................None....... IBM III-85
7020 ........................9th ........... 57
7022 ........................11th ........ 45
7025 ........................10th ........ 26
7030 ........................9th .......... 57
7033 ........................8th ........... 45
7035 ........................10th ........ 26
7040 ........................8th .......... 45
7045 ........................11th ........ 53
7050 ........................8th .......... 53
7055 ........................10th ........ 34
7060 ........................9th ........... 66
7065 ........................10th ......... 34
7075 ........................10th ........ 48
7090 ........................5th ........... 21
7115 ........................10th ......... 114 ............. Minolta Di152
7118 ........................10th ......... 114 ............. Minolta Di183
7130 ........................11th ......... 45
7135 ........................11th ......... 45
7145 ........................12th ........ 52
7150 ........................9th ........... 66
7165 ........................10th ......... 34
7216/7218...............12th ......... 39
7220 ........................12th ......... 39
7222 ........................12th ........ 52
7228/7235...............12th ........ 52
7272 ........................11th ........ 73
7410 ........................8th .......... 61
7415 ........................10th ......... 111 ............. Minolta Di151
7416 ........................12th .. 36. Konica-Minolta 160/1610 family
7490 ........................5th ........... 21
7823 ........................Color A ... 61Minolta CF-900/910/911
7915 ........................Color A ... 71 ...........Minolta CF-1501
7920 ........................Color A ... 71 ...........Minolta CF-2001
KONICA-MINOLTA
Bizhub Di160/161................ 12th ..... 36

Bizhub 180 .......................... 13th ...... 21
Bizhub 200/250/350 ............ 13th ...... 27
Bizhub 360/420/500 ............ 13th ...... 40............................
Bizhub 5510/7210/7255 ...... 11........ 73
Bizhub Di850 ....................... 11th ...... 63........Konica 7085
Bizhub Di1610 ..................... 12th ..... 36
Bizhub Di1811 ..................... 12th ..... 39
Bizhub Di2010 ..................... 12th ..... 44
Bizhub Di2011 .....................12th ......44

Bizhub Di2510 .....................12th .....44
Bizhub Di3010 .....................12th .....44
Bizhub Di3510 .....................12th .....44
Bizhub Di7216/7218/7220 ...12th ......39
Bizhub 7085.........................11th ......63 ....... Konica 7085
Di5510..................................11th ......73 ....... Konica 7155
Di7210..................................11th ......73 ....... Konica 7155
Di7272..................................11th ......73 ....... Konica 7155

viii

KYOCERA-MITA
AF-1200 ........................ Fax 1 ...... 66
C830/C850 .................... Color A ... 51
C-1530 .......................... Color A ... 71.... Minolta CF-1501
CC-10/20..Covered in separate publication (PC1-65)
CC-50............................ 6th ........... 55
CI-7500, 7600 ..... Color A... 61.. Minolta CF-900/910/911
DC15 ............................. 1&2......... 35
1001 .............................. 3rd ........... 26
111/111C/113 ............... 3rd ........... 21 *
114 ................................ 3rd ........... 22 *
1205 .............................. 3rd ........... 27B
121/122 ......................... 1&2......... 38
1255 .............................. 4th ........... MIT-1
1256/1257 ..................... 6th ........... 55
131/132/133R ............... 1&2......... 39
1355 .............................. 7th ........... 78
1415/1435/1455 ............ 5th ........... 47
142RE ........................... 1&2......... 40
1460/1470 ..................... 8th .......... 97
1500 .............................. 11th ........ 83
1505 .............................. 10th ......... 56
1510 .............................. 10th ........ 56
1515 .............................. 8th .......... 101
152Z .............................. 1&2......... 41
152Z/1655 ..................... 3rd ........... 23
1530 .............................. 10th ......... 62
1560 .............................. 7th ........... 83
161/162/232 .................. 1&2......... 42
1605 .............................. 4th ........... MIT-3
1620 .............................. 11th ........ 89
1635 .............................. 13th ......... 59
1650 .............................. 12th ........ 63
1655 .............................. 3rd ........... 23
1656/85 ......................... 4th .......... MIT-3
1755 .............................. 6th ........... 59
1785 .............................. 3rd ........... 27.1
1810 .............................. 10th ........ 56
(note this is not the Ai1810, different machine)
Ai 1810 .......................... 9th .......... 77
(note this is not the KM1810)
1815/1820 ..................... 12th ........ 71
181R.............................. 1&2......... 43
1855 .............................. 5th ........... 50
1856/2355 ..................... 7th ........... 90
1860 .............................. 8th .......... 105
191 ................................ 1&2......... 44
2020 .............................. 11th ......... 89 (see 1620)
Ai 2020 .......................... 9th ........... 77
2020........................
these are two different 2020 machines
2030 .............................. 10th ........ 62
2050 .............................. 12th ........ 63
2054/2055/2085............ 4th ............MIT-7

2105.............................. 1&2 .........53
2105.............................. 3rd............29
211 ............................... 1&2 .........45
213/313Z/313ZD .......... 3rd............24B
2155.............................. 5th ............50
2254/2255/2285............ 4th ............MIT-7
232 ............................... 1&2 .........42
Ai 2310/L ...................... 9th ...........82
2355.............................. 7th ............90
2360.............................. 8th ...........105
2530.............................. 10th .........71
2550.............................. 12th .........63
2555/2585..................... 3rd............30
2556.............................. 5th ............50
2585.............................. 3rd............30
Ai 3010/L ...................... 9th ...........82
Ai 3030 ......................... 8th ...........112
3035.............................. 11th .........97
3050.............................. 13th ..........66
3055.............................. 6th ............63
3060.............................. 7th ............98
312RE/412RE............... 1&2 .........50
313Z/ZD........................ 3..............24
3255/3285..................... 3rd............31
3530.............................. 10th .........71
3555/3585..................... 5th ............57
3755/3785..................... 5th ............60
4030.............................. 10th ..........71
4035.............................. 11th .........97
Ai 4040 ......................... 9th ............87
4050.............................. 13th ..........66
4055/4085..................... 3rd............32
4056/4086..................... 6th ............67
4085.............................. 3rd............32
4086.............................. 6th ............67
4090.............................. 7th ............98
4230.............................. 10th ..........78
4530.............................. 10th .........85
4555/4585..................... 4th ............MIT-9
4655/4685..................... 5th ............60
4585.............................. 4th ............MIT-9
4685.............................. 5th ............60
5035.............................. 11th .........97
Ai 5050 ......................... 9th ............87
5050.............................. 13th ..........66
5055.............................. 4th ............MIT-11
Ai 5055 ......................... 9th ............66 ......... Konica 7060
5090.............................. 10th .........94
513Z.............................. 1&2 .........51
5230.............................. ................10th .........................78

IX

Kyocera Mita - continued
5530 .............................. ............... 10th ........................85

5555/5585 .....................4th ........... MIT-13
5685 .............................. ............... 5th ...........................63
Ai 6060 ..........................9th ........... 66 ..........Konica 7060
6030 .............................. ............... 12th ........................76
6230 .............................. ............... 10th ......................101
6330 .............................. ............... 11th ......................105
AC6500 ......................... None ...... Color Digital

VI7360........................... 10th ......... 48........... Konica 7075
7530 .............................. ............... 11th ...................... 105
8030 .............................. ............... 12th ........................ 76
8530 .............................. ............... 11th......................... 63
............................... Konica 7085
Separate Publication.
LANIER (formerly Harris or Harris-Lanier)
3022 .................None....... .......................... Toshiba 2230

516 ...................1&2 ......... 98 ...................... Toshiba 3301
526 ...................1&2 ......... 100 .................... Toshiba 3701
536/537 ............3rd ........... 64 ..................Toshiba 4111/ 21
536/537 ............1&2 ......... 101 ................Toshiba 4111/ 21
545 ...................1&2 ......... 99 ...................... Toshiba 3503
546 ...................1&2 ......... 100 .................... Toshiba 4511
565 ...................1&2 ......... 96 ........................ Toshiba 728
566 ...................1&2 ......... 100 .................... Toshiba 4515
570 ...................1&2 ......... 102 .................... Toshiba 5511
576/583 ............1&2 ......... 105 ..........Toshiba 7812/ 7816
576/586 ............3rd ........... 68 ............Toshiba 7812/ 8812
595/596 ............1&2 ......... 104 ..........Toshiba 7501/ 7511
5020 MFD.........8th ........... 130 ................Ricoh Aficio 200
5112 MFD.........8th .......... 61 ........................Konica 7410
5216 .................8th ........... 168 ................... Sharp AR-161
5218 .................9th ........... 131 ................Ricoh Aficio 180
5220 .................8th ........... 168 ................... Sharp AR-200
5222 .................10th ......... 164 ................Ricoh Aficio 220
5227 .................10th ......... 164 ................Ricoh Aficio 270
5235 .................9th ........... 138 ................Ricoh Aficio 350
5245 .................9th .......... 138 ................Ricoh Aficio 450
5255 .................9th ........... 156 ................Ricoh Aficio 550
5265 .................9th ........... 156 ................Ricoh Aficio 650
5355 .................9th ........... 209 ...............Toshiba DP5570
5365 .................9th ........... 209 ...............Toshiba DP6570
5415 .................10th ......... 108 ................. Minolta Di151F
5435 .................9th ........... 138 ..............Ricoh Aficio 350e
5445 .................9th ........... 138 ..............Ricoh Aficio 450e
5455 .................10th ......... 173 ................Ricoh Aficio 551
5480 .................9th ........... 209 ...............Toshiba DP8070
5485 .................11th ......... 158 ................Ricoh Aficio 850
5505 .................11th ......... 158 ..............Ricoh Aficio 1050
5515 .................11th ......... 180 ..............Ricoh Aficio 1015
5518 .................11th ......... 180 ..............Ricoh Aficio 1018
5555 .................10th ......... 250 .........Toshiba eStudio 550
5603DC, 5603DC-AD,
5603DC-E ..Color A ... 80 .. Ricoh Aficio 2003, 2103, 2203
5606DC, 5606DC-E,
5605D-EC ..Color A ... 106 ....Ricoh Aficio 5106, 5206
5613/f ............... 11th ......... 173............ Ricoh Aficio 1013/f

5618 ................. 11th ......... 180............Ricoh Aficio 1018D
5622 ................. 11th ......... 191.............. Ricoh Aficio 1022
5625 ................. Color A... 92................ Ricoh Aficio 3506
5627 ................. 11th ......... 191.............. Ricoh Aficio 1027
5635 ................. 10th ......... 184.............. Ricoh Aficio 1035
5645 ................. 10th ......... 184.............. Ricoh Aficio 1045
5685 ................. Not covered ................ Ricoh Aficio 1085
5705 ................. Not covered ................ Ricoh Aficio 1105
5710, 5710E .... Color A... 119.... Ricoh Aficio 6010, 6110
5813 ................. Color A... 131.............. Ricoh Aficio 6513
5722 ................. Color A... 154.................. Toshiba FC-22
5806E............... Color A... 92................ Ricoh Aficio 3506
5813 ................. Color A... 131.............. Ricoh Aficio 6513
6010 ................. 3rd ........... 62B ................... Toshiba 3110
6015 ................. 3rd ........... 65B ................... Toshiba 4810
6020 ................. 4th ........... TOSH-6 .. Toshiba 5110/ 5120
6022 ................. 3rd ........... 66B ......... Toshiba 5610/ 5620
6030 ................. 4th ........... TOSH-7 ............ Toshiba 7720
6040 ................. 3rd ........... 69B ................... Toshiba 8412
6040 ................. 1&2 ........ 106.................... Toshiba 8412
6055 ................. 4th ........... TOSH-12 .......... Toshiba 9110
6070 ................. 4th ........... CAN-13................Canon 8570
6110 ................. 4th ........... TOSH-2 ............ Toshiba 2810
6113/6213........ 3rd ........... 53............. Sharp 7300/ 7350 *
6115/6215........ 4th ........... PAN-2 ........... Panasonic 1510
6130 ................. 3rd ........... 67B ................... Toshiba 7610
6155 ................. 4th ........... TOSH-12 .......... Toshiba 9110
6213 ................. 3rd ........... 53........................ Sharp 7350*
6215 ................. 4th .......... Pan-2 ............ Panasonic 1530
6230 ................. 4th ........... TOSH-8 ............ Toshiba 7910
6242 ................. 4th ........... TOSH-10 .......... Toshiba 8510
6260 ................. 5th ........... 123.................... Toshiba 9230
6272 ................. None ...... .............................Canon 8580
6315 ................. 5th ........... 68.................. Panasonic 1570
6360 ................. 5th ........... 123.................... Toshiba 9240
6413 ................. 5th ........... 107...................... Sharp 7320*
6425 ................. 5th ........... 117.................... Toshiba 2500
6432 ................. 5th ........... 117.................... Toshiba 3210
6440 ................. 5th ........... 117.................... Toshiba 4010
6450 ................. 5th ........... 117.................... Toshiba 5010
6483 ................. None ...... .............................Canon 8530


Lanier continued
6514 .................5th ........... 107...................... Sharp 7370*

6517 .................5th ........... 72.................. Panasonic 1670
6523 .................5th ........... 117.................... Toshiba 2310
6525 .................5th ........... 117.................... Toshiba 2510
6532 .................5th ........... 117.................... Toshiba 3220
6540 .................5th ........... 117.................... Toshiba 4010
6550 .................5th ........... 117.................... Toshiba 5020
6583 .................None....... ............................ Canon 9800
6610 .................6th ........... 116...................... Sharp 2010*
6613 .................6th ........... 139.................... Toshiba 1340
6614 .................6th ........... 117....................... Sharp 2114
6616 .................6th ........... 71.................. Panasonic 1680
6625 .................6th ........... 147.................... Toshiba 2540
6632 .................6th ........... 147.................... Toshiba 2532
6713 .................6th ........... 139.................... Toshiba 1350
6714 .................6th ........... 117....................... Sharp 2214
6716 .................6th ........... 129....................... Sharp 2116
6717 .................5th ........... 72.................. Panasonic 1780
6718 .................6th ........... 129....................... Sharp 2118
6720 .................6th ........... 71.................. Panasonic 2080
6725 .................Not covered....................... Toshiba 2550
6735 .................6th ........... 153.................... Toshiba 3550
6740 .................None....... ......................... Van Dyk 4000
6745 .................6th ........... 153.................... Toshiba 4550
6765 .................6th ........... 153.................... Toshiba 6550
6813 .................6th ........... 78.................. Panasonic 7113
7100 .................None....... .............................Kodak 3100
7213 .................6th ........... 139.................... Toshiba 1360
7214 .................7th ........... 164....................... Sharp 2414
7216 .................7th ........... 170....................... Sharp 2216
7313 .................6th ........... 139.................... Toshiba 1370
7316 .................7th ........... 170....................... Sharp 2216
7228 .................7th ........... 200.................... Toshiba 2860
7320 .................7th ........... 200.................... Toshiba 2060
7328 .................7th ........... 200.................... Toshiba 2860
7335 .................7th ........... 200.................... Toshiba 3560
7345................. 7th ............200 ....................Toshiba 4560

7355/7365/
7375 .......... 9th ............218 . Toshiba 5560/6560/7560
777/787............ ................None........................... Unique.
AC016D ........... 12th .........175 ................. Samsung 5112
AC017.............. 12th .........172 ................. Samsung 4016
AC017.............. 13th .........181 ..........Samsung SCX4521
AC122.............. 13th ..........234 ................. Xerox PE-120
LC031 .............. Color A....167 ....... Toshiba E-studio 311
LD015 .............. 11............ ... Similar to Ricoh Aficio 1013
LD035 .............. 12th ..........158 ............. Ricoh Aficio 2035
LD055 .............. 10th .........173 ............. Ricoh Aficio 1055
LD060 .............. 12............124 ............. Ricoh Aficio 1060
LD075 .............. 12............124 ............. Ricoh Aficio 1075
LD0105 ............ 13th ..........130 ............. Ricoh Aficio 2105
LD120d ............ 13th ..........105 ........... Ricoh Aficio 2020d
LD118/d ........... 12th ..........136 .......... Ricoh Aficio 2018/d
LD122/127 ....... 12th ..........145 .... Ricoh Aficio 2022/2027
LD151sp .......... 13th ..........115 ............. Ricoh Aficio 2051
LD325 .............. 13th .........146 .................Ricoh MP-2510
LD330 .............. 13th .........146 ..................Ricoh MP3010
Secretary II ...... 1&2 .........95 ........................Toshiba 707
Secretary III ..... None .......Unique machine.
MINOLTA
Note: Konica and Minolta models are frequently dual-labeled and sometimes have various names for the
same machine; such as Konica-Minolta Di, Konica-Minolta Bizhub Di, etc. Any Konica or Minolta after
2004 or so, could be listed under Konica, Minolta or Konica-Minolta.
1030/1031 .............. 8th ...........64

1030F/1031F.......... 8th ...........64
1070 ....................... 8th ...........69
1080/1081 .............. 6th ............37
1083 ....................... 7th ............58
1085 ....................... 8th ...........75
2010 ....................... 7th ............58
2030 ....................... 8th ...........75
2050 ....................... 6th ............42
2080 ....................... 7th ............65
2100 ....................... 4th ............MIN-3
2120/2121 .............. 5th ............26
2130/2131 .............. 6th ............46
2150/2151 .............. 5th ............26
2152 ....................... 6th ............46
270/370 .................. 3rd............16
300/300RE..............1&2......... 25
3000........................8th .......... 82
3050........................6th ........... 49
310 .........................1&2......... 26
3120/3150...............4th ........... MIN-4
3170........................5th ........... 29
3190........................6th ........... 53
320 .........................1&2......... 27
350/350Z (not Di)....1&2......... 28
370 .........................3rd ........... 16
4000........................7th ........... 71
4050........................6th ........... 49
410 .........................3rd ........... 17
4210........................5th ........... 29
4230........................4th ........... MIN-6
4233........................5th ........... 32

xi

Minolta - continued
425 ......................... 3rd ........... 17.1

4300 ....................... 4th ........... MIN-7
4320/4321 .............. 5th ........... 35
450/450Z (not Di) ... 1&2 ........ 29
470 (not Di)............. 1&2 ........ 30
470Z (not Di) .......... 3rd ........... 18
5000 ....................... 7th ........... 71
5050 ....................... 8th .......... 89
510 ......................... 1&2 ........ 31
520/530/530R......... 1&2 ........ 32
5320/5420 .............. 5th ........... 38
5400/5401 .............. 4th ........... MIN-8
5420 ....................... 5th .......... 38
550Z (not Di) .......... 3rd ........... 19
550Z (not Di) .......... 1&2 ........ 33
570 ......................... 3rd ........... 19.1
6000 ....................... 8th .......... 89
6001 ....................... 11th ......... 114
650Z (not Di) .......... 1&2 ........ 33
850/870 (not Di) ..... 4th ........... MIN-1
8010 ....................... Not covered (similar to 8015)
8015 ....................... 11th ........ 114
8600 ........................5th .......... 43

CF-900, 910, 911....Color A ... 61
CF-1501, CF-2001..Color A ... 71
Di151.......................10th ......... 108
Di152.......................10th ........ 111
Di181.......................9th ........... 92
Di183.......................10th ......... 111
Di200.......................10th ........ 116
Di250/F ...................9th ........... 97
Di251/F ...................10th ........ 116
Di350/F ...................9th .......... 97
Di351/F ...................10th ........ 116
Di450.......................10th ........ 122
Di470.......................10th ......... 122 (same as 450/550)
Di520.......................9th ........... 102
Di550.......................10th ........ 122
Di551.......................11th ......... 73 ................. Konica 7155
Di620.......................9th .......... 102
Di650.......................11th ......... 73 ................. Konica 7165
Di750.......................10th ........ 48 ...............(Konica 7075)
Di850.......................11th ......... 63 ................. Konica 7085
EP50 .......................3rd ........... 15.1
MITA
See Kyocera-Mita
MONROE
1212Z ..................... 6th ........... 55...................... Mita 1256

1213 ....................... 7th ........... 78...................... Mita 1355
1217 ....................... 6th ........... 59...................... Mita 1755
1218 ....................... 7th ........... 90...................... Mita 1856
1223 ....................... 7th ........... 90...................... Mita 2355
1230 ....................... 6th ........... 63...................... Mita 3055
1240M .................... 6th ........... 67...........Mita 4056 / 4086
1418M .................... 8th ........... 105.................... Mita 1860
1423M .................... 8th ........... 105.................... Mita 2360
1430 ....................... 7th ........... 98...................... Mita 3060
1440 ....................... 7th ........... 98...................... Mita 4090
612 ......................... 1&2 ........ 39........................ Mita 131
614 ......................... 1&2 ........ 38......................... Mita122
618 ......................... 1&2 ........ 44......................... Mita191
620 ......................... 1&2 ........ 43..................... Mita 181R
630 ......................... 1&2 ........ 50........................ Mita 312
640 ......................... 1&2 ........ 50........................ Mita 412
710/C...................... 1&2 ........ 36.................... Mita 111/C
715RE .................... 1&2 ........ 40........................ Mita 142
717Z ....................... 3rd ........... 23........................ Mita 152
717Z ....................... 1&2 ........ 41........................ Mita 152
725RE .................... 3rd ........... 24........................ Mita 213
735Z ....................... 3rd ........... 24........................ Mita 313
750Z ....................... 1&2......... 51........................Mita 513

810C ....................... 3rd ........... 26......................Mita 1001
817Z ....................... 3rd ........... 23......................Mita 1655
835ZD..................... 3rd ........... 24................... Mita 313ZD
912C ....................... 3rd ........... 27......................Mita 1205
914 ......................... 5th ........... 47......................Mita 1415
914Z ....................... 5th ........... 47......................Mita 1435
916 ......................... 4th ........... MIT-3 ................Mita 1656
918 ......................... 5th ........... 50......................Mita 1855
920 ......................... 3rd ........... 28......................Mita 2055
922 ......................... 4th ........... MIT-7 ................Mita 2255
922ZMR.................. 5th ........... 50......................Mita 2155
925DX..................... 3rd ........... 30......................Mita 2585
932DX..................... 3rd ........... 31......................Mita 3285
935/DX.................... 5th ........... 57.............Mita 3555/3585
937/DX.................... 5th ........... 60.............Mita 3755/3785
940DX..................... 3rd ........... 32......................Mita 4085
945/DX.................... 4th ........... MIT-9 .......Mita 4555/4585
955 ......................... 4th ........... MIT-13 ..............Mita 5585
956 ......................... 5th ........... 63......................Mita 5685
970 ......................... 5th ........... 63......................Mita 7085
985 ......................... None ...... ..........................Mita 8585

xii

MURATEC
MFX-2350...............13th ........ 78
MFX-2500...............9th ........... 97............... Minolta Di250
MFX-2500...............Fax 1 ...... 105
MFX-2530...............10th ......... 116.......... Minolta Di-251F
MFX-2830...............13th ......... 78
MFX-2850...............13th ......... 78
MFX-3050...............13th ......... 184...Samsung SCX-5530
MFX-1200 .............. 11th.........122

MFX-1300 .............. 11th ..........122
MFX-1330/1330D... 13th ..........75
MFX-1430/1430D... 13th ..........75
MFX-1600 .............. 11th ..........122
MFX-1700 .............. 11th ..........122
MFX-2000 .............. Fax 1.......100
MFX-2030 .............. 13th ..........75
NASHUATEC
3320/3322 .............. 6th ............95 .........Ricoh 4220/ 4222

3413/3413S............ 6th ............83 ...................Ricoh 3213
3522 ....................... 7th ............145 .................Ricoh 4022
3527 ....................... 6th ............88 ...................Ricoh 4527
3535 ....................... 6th ............88 ..Ricoh 5035/ 5135 / 5535
3632 ....................... 7th ............153 .................Ricoh 5632
3713/3713S............ 7th ............132 .......Ricoh 3513/ 3713
3715 ....................... 7th ............139 .................Ricoh 4015

3732 ....................... 7th ............153 ...... Ricoh 5632/ 5832
3740 ....................... 7th ............153 .................Ricoh 5840
4345 ....................... 6th ............101 .................Ricoh 6645
4355 ....................... 6th ............101 .................Ricoh 6655
4365 ....................... 6th ............101 .................Ricoh 6665
D3640..................... 9th ............148 .........Ricoh Aficio 400
NEC
IT-1825................ 13th ...... 90

IT-2520................ 12th ...... 44........Konica-Minolta Di2510
IT-2530................ 13th ...... 27. Konica-Minolta Bizhub 250
IT-3520................ 12th ...... 44........Konica-Minolta Di3510
IT-3530................ 13th ...... 27. Konica-Minolta Bizhub 350
IT-5035................ 11th ...... 97..............Kyocera-Mita 5035
NEFAX IT 2500... 9th ........ 97...................... Minolta Di250
NEFAX IT 3500 ...9th ........97 .................... Minolta Di350

(see also NEC in Fax 1st edition)
NEFAX IT 3510 ...10th ......116 ................. Minolta Di351F
(see also NEC in Fax 1st edition)
NEFAX 805..........10th ......108 ................. Minolta Di151F
Note: NEC machines may be substantially different than
the machines they are based on and crossreferenced to.
NUCO
See Saxon
OCE
3122 ....................... 9th ............5 .................Canon IR 210

3133/3140 .............. 9th ............18 ........Canon IR 330/400
3275 ....................... 10th ..........48 ................. Konica 7075
oP33....................... 10th ..........10 ..............Canon IR3300
oP40....................... 11th ..........97 .......Kyocera-Mita 4035
oP1030................... 11th ..........97 .......Kyocera-Mita 3035
CS-90, CS-95......... Color A..18 . Canon CLC-700 to 1000

series
CS-110 ................... Color A....37 Canon CLC-1100 series
CS-120, CS-125..... Color A....37 Canon CLC-1100 series
CS-150/200 ............ Color A....27 Canon CLC-1000, 1100
or 2400
OCE-IMAGISTICS
IM-2020 ............12th ...... 44 ...........Konica-Minolta Di2010

IM-4720 ............10th ...... 122 .. Minolta Di450/Di470/Di550
IM-2330 ............12th ...... 218 ........... Toshiba e-studio 232
IM-2830 ............12th ...... 218 ........... Toshiba e-studio 282
IM-3511 ............12th ...... 189 ................... Sharp AR-M355
IM-4511 ............12th ...... 189 ................... Sharp AR-M455
IM-4720 ............10th ...... 122 .. Minolta Di450/Di470/Di550
IM-5520 ........... 10th ...... 122....................... Minolta Di550

IM-5530 ........... 13th ...... 207............Toshiba e-studio 520
IM-6530 ........... 10th ..... 250............Toshiba e-studio 650
IM-fx2100......... None ... ................... Brother MFC-8840D

xiii

OLIVETTI
1000/1050 .............. 1&2 ..... 54..............Made by Olivetti.
1300/1350 .............. 1&2 ..... 42.................... Mita 161/162
1400/1450 .............. 1&2 ..... 84................. Sharp 741/740
1500/1550 .............. 1&2 ..... 83................. Sharp 726/710
1600........................ None ... ............................ Sharp 730

1710/1810............... 1&2...... 88 ................. Sharp 771/781
2510........................ ............ 1&2...................................91
......................... Similar to Sharp 815/825
OLYMPIA
1000 ....................... 4th ........... TOSH-2 ...... Toshiba 2810

1201/F .................... 5th ........... 26....... Minolta 2120/ 2121
1300/1310 .............. 4th ........... TOSH-3 ..... Toshiba 3810/
3910
1320 ....................... 6th ........... 46................. Minolta 2130
1501 ....................... 5th ........... 26................. Minolta 2151
1520 ....................... 6th ........... 46................. Minolta 2152
1600 ....................... 4th ........... TOSH-5 ...... Toshiba 4910
1610 ....................... 4th ........... TOSH-5 ...... Toshiba 4910
1700 ....................... 5th ........... 29................. Minolta 3170
1850E ..................... 6th ........... 37....... Minolta 1080/ 1081
2011 ....................... 4th ........... TOSH-6 ...... Toshiba 5120
2100........................ 5th ........... 29................. Minolta 4210

2300........................ 4th ........... 35................. Minolta 4230
2301........................ 5th ........... 32................. Minolta 4233
2550E ..................... 6th .......... ..................... Minolta 2050
3011........................ 4th ........... TOSH-8 ......Toshiba 7910
3200........................ 5th ........... 35................. Minolta 4320
3201........................ None ...... ..................... Minolta 5320
4000........................ 4th ........... MIN-8........... Minolta 5400
4200........................ 5th ........... 38................. Minolta 5420
6000/6001............... 5th ........... ..................... Minolta 8600
OLYMPUS PANOLY
102 ......................... 1&2 ........ 55............................. None
250/251 .................. None
ON DEMAND
These are Konica-Minolta machines marketed by Konica-Minolta through different channels, using the
same model numbers as Konica-Minolta.
SMB-160/161f ........ 12th .............36 ................... Konica-Minolta Bizhub Di160/161
SMB-180 ................ 13th .............21 ..............................Konica-Minolta Bizhub 180
SMB-200/250 ......... 13th .............27 .......................Konica-Minolta Bizhub 200/250
DP-130 series......... 10th ......... 131

DP-150 series......... 10th ......... 131
DP-180/190 ............ 12th ........ 85
DP-1510/P.............. 10th ......... 149
DP-1520 ................. 12th ......... 91
DP-1810/F/P........... 10th ......... 149
DP-1820 ................. 12th ......... 91
DP-2000 ................. 10th ......... 156
DP-2010E............... 10th ......... 149
DP-2310 ................. 11th ........ 127
DP-2330 ................. 12th ........ 100
DP-2500 ................. 10th ......... 156
DP-3000 ................. 10th ......... 156
DP-3010 ................. 11th ......... 127
DP-3030 ................. 12th ........ 100
DP-3510/3520 ........ 11th ........ 137
DP-3530 ................. 12th ........ 111
DP-4510/4520 ........ 11th ......... 137
DP-4530 ................. 12th ......... 111
DP-6000 ................. 11th ........ 150
DP-6020 ................. 12th ......... 111
PANASONIC
DP-6030..................12th ........ 111

DP-6530..................10th ......... 250 .. Toshiba eStudio 650
DP-7000..................11th ......... 150
DP-7240..................13th ........ 207 .. Toshiba eStudio 720
DP-8016/8020.........13th ......... 96
DP-8130..................10th ......... 250 .. Toshiba eStudio 800
DP-8540..................13th ......... 207 . Toshiba e-studio 850
DP-C106 .................Color A ... 194Xerox DocuColor 2006
DP-C321 .................Color A ... 180 Xerox CopyCentre 32
DP-C406 .................Color A ... 180 Xerox CopyCentre 40
FP-D250/350 ..........8th .......... 119
FP-D355 .................10th ......... 136
FP-D450/600 ..........9th ........... 109
FP-D455 .................10th ......... 136
FP-D600 .................9th ........... 109
FP-D605 .................10th ......... 136
UF-9000 ..................12th ........ 85
1000 ........................None....... Unique. No cross ref.
1100 ........................3rd ........... 22 ....................... Mita 114
1100 ........................1&2 ......... 37 ....................... Mita 114
1270/1275...............5th ........... 26 ...... Minolta 2120/ 2121

xiv

Panasonic - continued
1300/1310R............ 1&2 .........56
1307 ....................... 4th ............PAN-2
1510/1530/1540 ..... 4th ............PAN-2
1520 ....................... 3rd............33
1520 ....................... 1&2 .........57
1530 ....................... 3rd............34B
1540 ....................... 4th ............PAN-2
1570 ....................... 5th ............68
1670 ....................... 5th ............72
1680/1780 .............. 6th ............71
1780 ....................... 6TH ..........71
1801/1802 .............. 1&2 .........58
2080/2680 .............. 6th ............71
2230 ....................... 4th ............PAN-5
2520/2625 .............. 1&2 .........59
2670 ....................... 5th ............72
2680 ....................... 5th ............72
2680 ....................... 6TH ..........71
3001 ....................... 1&2 .........60
3007 ....................... 3rd............37
3010R..................... 1&2 .........60
3030/3040 .............. 3rd............37
3037 ....................... 4th ............PAN-8
3270 ....................... 5th ............72
3280 ....................... 5th ............72 same as 3270.
4080 ....................... 5th ............72
4080S1/4080S2 ..... 6th ............71
4520 ....................... 3rd............39
4630........................None
4650........................4th ........... PAN-10
5060........................5th ........... 79
6070/80/90..............5th ........... 43.................Minolta 8600
7113........................6th ........... 78
7115........................7th ........... 108............ Same as 7715
7117........................6th ........... 71.............. Same as 1780
7121........................6th ........... 71.............. Same as 2080
7127........................5th ........... 72.............. Same as 2680
7133........................8th ........... 89.................Minolta 6000
7180........................6th ........... 71.............. Same as 4080
7713........................6th ........... 78.............. Same as 7113
7715........................7th ........... 108
7718........................7th ........... 114
7722........................7th ........... 114
7728........................7th ........... 114
7735........................7th ........... 114
7742........................7th ........... 122
7750........................7th ........... 122
7760........................11th ......... 114...............Minolta 6001
7781........................11th ......... 114...............Minolta 8015
7818........................9th ........... 120
7824........................9th ........... 120
7830........................9th ........... 120
7835........................9th ........... 120
7845........................9th ........... 120
7850........................9th ........... 120
820/830...................4th ........... PAN-1
PITNEY BOWES (See Imagistics Also)

2000 ....................... 1&2 .........Ricoh 3020
2800 ....................... 1&2 .........65 ................ Ricoh 3050 *
2800 ....................... 3rd............41 ................ Ricoh 3050 *
3800 ....................... 1&2 .........66 ...................Ricoh 4060
5200 ....................... None .......1979 or so.
9014 ....................... 5th ............47 ..................... Mita 1435
9016 ....................... 5th ............72 ........... Panasonic 1670
9018 ....................... 5th ............50 ..................... Mita 1855
9023 ....................... 5th ............50 ..................... Mita 2155
9025 ....................... 5th ............50 ..................... Mita 2556
9032 ....................... 5th ............72 ........... Panasonic 3270
9035 ....................... 5th ............57 ..................... Mita 3585
9045 ....................... 4th ............MIT-9................ Mita 4585
9056 ....................... 5th ............63 ..................... Mita 5685
9070 ....................... 5th ............63 ..................... Mita 7090
9181 ....................... 1&2 .........58 ........... Panasonic 1801
9300 ....................... 1&2 .........58 ........... Panasonic 1801
9317 ....................... 6th ............71 ........... Panasonic 1780
9323 ....................... 6th ............71 ........... Panasonic 2080
9326 ....................... 5th ............72 ........... Panasonic 2680
9327 ....................... 5th ............72 ........... Panasonic 7127
9332 ....................... 5th ............72 ........... Panasonic 3280
9333 ....................... 5th ............72 ........... Panasonic 7133
9337 ....................... 5th ............60 ..................... Mita 3785
9340........................6th ........... 71............Panasonic 4080

9346........................5th ........... 60......................Mita 4685
9600/9600R ............1&2......... 71................... Ricoh 6200
C140 .......................8th ........... 97......................Mita 1460
C145 .......................8th ........... 97......................Mita 1470
C170 .......................6th ........... 71............Panasonic 7117
C180 .......................7th ........... 114..........Panasonic 7718
C235 .......................7th ........... 114..........Panasonic 7722
C270 .......................5th ........... 72............Panasonic 7127
C285 .......................7th ........... 114..........Panasonic 7728
C320 .......................5th ........... 72............Panasonic 7133
C350 .......................6th ........... 49.................Minolta 3050
C355 .......................7th ........... 114..........Panasonic 7735
C360 .......................7TH .......... 114 Panasonic 7735S2MX
C400 .......................7th ........... 71.................Minolta 4000
C420 .......................7th ........... 122..........Panasonic 7742
C450 .......................6th ........... 49.................Minolta 4050
C450 .......................6th ........... 49.................Minolta 4050
C500 .......................7th ........... 122..........Panasonic 7750
C550 .......................7th ........... 71.................Minolta 5000
C650? .....................8th ........... 89.................Minolta 5050
C650? .....................11th ......... 114...............Minolta 6001
C850 .......................11th ......... 114...............Minolta 8015
CD-1500 .................Color A ... 71...........Minolta CF-1501

XV

Pitney Bowes - continued

CD-2000 ................. Color A... 71........... Minolta CF-2001
CD-6000 ................. Color A... 61 ...Minolta CF-900/910/911
D230....................... 3rd ........... 43....................Ricoh 5010
D230....................... 3rd ........... 43....................Ricoh 5010
D350/M350............. 1&2 ........ 69........ Ricoh 5050 / 5070
D460....................... 1&2 ........ 70....................Ricoh 6080
D460....................... 1&2 ........ 70....................Ricoh 6080
D500....................... 1&2 ........ 70......... Ricoh 6080/ 6085
D500....................... 1&2 ........ 70....................Ricoh 6085
D640....................... 3rd ........... 44....................Ricoh 5560
D640....................... 3rd ........... 44....................Ricoh 5560
D735....................... 4th ........... RIC-9 ..............Ricoh 5540
D743....................... 4th ........... RIC-9 ..............Ricoh 5570
D750....................... 4th ........... RIC-9 ..............Ricoh 5590
D750....................... 4th ........... RIC-9 ..............Ricoh 6620
D860....................... 4th ........... RIC-11 ............Ricoh 7065
D964....................... 4th ........... RIC-11 ............Ricoh 7770
DL 155.................... 10th ......... 56....... Kyocera-Mita 1510
DL 185.................... 10th ......... 56....... Kyocera-Mita 1810
DL 200.................... 10th ......... 116..............Minolta Di200
DL 250.................... 8th .......... 119... Panasonic FP-D250
DL 260.................... 9th ........... 97................Minolta Di250
DL 270.................... 10th ......... 116.......... Minolta Di251/F
DL 355.................... 8th .......... 119... Panasonic FP-D350
DL 360.................... 9th ........... 97................Minolta Di350
DL 370.................... 10th ......... 116.......... Minolta Di351/F
DL 450.................... 9th ........... 109... Panasonic FP-D450
DL 460.................... 10th ........ 122..............Minolta Di450
DL 520 .................... 9th ........... 102..............Minolta Di520

DL 550 .................... 10th ......... 122..............Minolta Di550
DL 560 .................... 10th ......... 122..............Minolta Di550
DL 600 .................... 9th ........... 109... Panasonic FP-D600
DL 620 .................... 9th ........... 102..............Minolta Di620
DL-750.................... 10th ......... 48..................Konica 7075
IM-3510 .................. 10th ......... 225..........Sharp AR-M350
IM-4510 .................. 10th ......... 225..........Sharp AR-M450
IM-6530 .................. 10th ......... 250.. Toshiba eStudio 650
IM-8130 .................. 10th ......... 250.. Toshiba eStudio 800
L215/315................. 1&2......... 64. Ricoh 2010-2050/2070
L315........................ 1&2......... 64........ Ricoh 2050 / 2070
L400/415................. 3rd ........... 54.........Sharp 7700/ 7750
M120/122................ 1&2......... 66......... Ricoh 4065/ 4085
M250....................... 1&2......... 66................... Ricoh 4065
M425....................... 3rd ........... 42................... Ricoh 4480
M425....................... 4th ........... RIC-7 ............. Ricoh 4480
M522....................... 4th ........... RIC-7 ............. Ricoh 4430
M526....................... 4th ........... RIC-7 ............. Ricoh 4490
M750....................... 4th ........... RIC-9 ............. Ricoh 5590
M750....................... 4th ........... RIC-9 ............. Ricoh 6620
PBCI ....................... None ...... 1975
PBCII ...................... None ...... ....................... Minolta 710
SF-40...................... 7th ........... 71................. Minolta 4000
SF-50...................... 7th ........... 71................. Minolta 5000
SF-60?.................... 8th ........... 89................. Minolta 6000
SF-60?.................... 11th ......... 114............... Minolta 6001
SF-80...................... 11th ......... 114............... Minolta 8015
RADIO SHACK
None....................... Similar to Sharp Z-30 and/or Sanyo 50.
PPC ........................ 1&2 ........ 78
RICOH
AC104 .................... 12th ......... 172........... Samsung 4016

AC204 .................... 12th ......... 175........... Samsung 5112
AC-205 ................... 13th ......... 234.............Xerox PE120
Aficio 150................ 9th ........... 131
Aficio 180................ 9th .......... 131
Aficio 200................ 8th ......... 130
Aficio 220................ 10th ......... 164
Aficio 250................ 8th ......... 130
Aficio 270................ 10th ........ 164
Aficio 340/350 ........ 9th .......... 138
Aficio 350e/355 ...... 9th .......... 138
Aficio 400/401 ........ 9th ........... 148
Aficio 450/e............. 9th ........... 138
Aficio 500................ 9th .......... 148
Aficio 550................ 9th ........... 156
Aficio 551................ 10th ........ 173
Aficio 650................ 9th ........... 156
Aficio 700................ 10th ........ 173
Aficio 850................ 11th ........ 158
Aficio 1013/f............ 11th ......... 173
Aficio 1015.............. 11th ......... 180
Aficio 1018/d ...........11th ........ 180

Aficio 1022/1027 .....11th ......... 191
Aficio 1035 ..............10th ......... 184
Aficio 1045 ..............10th ......... 184
Aficio 1050 ..............11th ........ 158
Aficio 1055 ..............10th ......... 173
Aficio 1060 ..............12th ........ 124
Aficio 1075 ..............12th ........ 124
Aficio 1085 ..............Not covered (similar to 850)
Aficio 1105 ..............Not covered (similar to 1050)
Aficio 1515MF.........11th ........ 173 (similar to 1013)
Aficio 2003, .............Color A ... 80
Aficio 2015 ..............12th ......... 136
Aficio 2016 ..............13th ......... 105
Aficio 2018/d ...........12th ......... 136
Aficio 2020/d ...........13th ......... 105
Aficio 2022/2027 .....12th ......... 145
Aficio 2035/2045 .....12th ......... 158
Aficio 2051 ..............13th ........ 115
Aficio 2060 ..............13th ......... 115
Aficio 2075 ..............13th ......... 115

XVI

Ricoh - continued
Aficio 2103/2203 .... Color A....80
Aficio 2090/2105 .... 13th ..........130
Aficio 3006 ............. Color A....92
Aficio 3025 ............. 13th ..........146
Aficio 3030 ............. 13th ..........146
Aficio 3035 ............. 13th ..........161
Aficio 3045 ............. 13th ..........161
Aficio 3131 ............. Color A....167 .Toshiba e-Studio 311
Aficio 3506, 4006,
4106, 4506....... Color A....92
Aficio 5106, 5206 ... Color A....106
Aficio 6010, 6110 ... Color A....119
Aficio 6513 ............. Color A....131
Aficio MP-2510....... 13th .........146
Aficio MP-3010....... 13th .........146
Bizworks 406/706... 8th ...........145
2010/2050/2070 ..... 3rd............40
2220 ....................... 3rd............40
2260 ....................... 4th ............RIC-1
3013/3213 .............. 6th ............ ..................................... 83
3020/3050/3060 ..... 3rd............ ...................................41 *
MV310.................... 8th ........... ................................... 139
3113/3313 .............. 5th ............ ..................................... 84
3213 ....................... 6th ............83
3313 ....................... 5th ............84
3320 ....................... 4th ............RIC-3
3513 ....................... 7th ............132
3713 ....................... 7th ............132
3813 ....................... 10th .........194
4015 ....................... 7th ............139
4022 ....................... 7th ............145
4027 ....................... 6th ............88
4030/4060/4085 ..... 1&2 .........66
4065/4420 .............. 1&2 .........66
4215/4220/4222 ..... 6th ............95
4400/4410/4430 ..... 4th ............RIC-7
4415/4418/4421 ..... 5th ............84
4427 ....................... 5th ............84
4460/4480/4490......4th ........... RIC-7

4480........................3rd ........... 42
4522........................7th ........... 145
4527........................6th ........... 88
4622........................8th .......... 149
4700........................1&2......... 67
4727........................5th ........... 84
4822........................8th .......... 149
5000/5010...............3rd ........... 43
5035/5535...............6th ........... 88
5050/5070...............1&2......... 69
5433........................5th ........... 84
5520........................None....... Probably close to 5010
5535........................6th ........... 88
5540/5570...............4th ........... RIC-9
5560........................3rd ........... 44
5570........................4th ........... RIC-9
5590/6620...............4th ........... RIC-9
5632/5732...............7th ........... 153
5733........................5th ........... 84
5832/5840...............7th ........... 153
6080/6085...............1&2......... 70
6200/6200R ............1&2......... 71
6600........................None....... 1982
6620........................4th ........... RIC-9
6645/6655/6665......6th ........... 101
6750........................6th ........... 110
7060/7770...............4th ........... RIC-11
7650/7660/7670......10th ........ 199
7950/7960/7970......9th ........... 168
FX-10 ......................Fax 1 ...... 136
LR1 .........................1&2......... CAN-1 Canon PC5L.
* Covered in detail in separate publication. PC1-65.
LR2 .........................4th ........... 62...................... Ricoh M5
M10 (RIPRO)..........1&2......... 63
M5 (RIPRO JR.) .....1&2......... 62
MV310 ....................8th .......... 139
NC 5006 .................Color A ... 106
Note: Most Ricoh analog copiers were prefixed "FT." Most digitals are prefixed "Aficio."
RONEO or RONEO-ALCATEL
1005 ....................... 1&2 .........78 ......................Saxon 10
1015 ....................... None .......Unique. No cross ref.
230 ......................... 1&2 .........60 ........ Panasonic 3010R
ROYAL
Don't get confused. One line of copiers that was called Royal in the 70s and early 80s was later called
Konica and then Konica-Minolta. Company called Adler-Royal marketed their machines under the label
Adler- Royal or TA Adler Royal from about 1980-89 or so. Then they marketed them under the name Royal
Imaging Systems for a while, before they wound up being sold as Copystar or Royal Copystar. Also see
Konica, Konica Royal.

XVII

ROYAL COPYSTAR / COPYSTAR
1205 ....................... 3rd ........... 27B ................... Mita 1205

1415 ....................... 5th ........... 47...................... Mita 1415
1435 ....................... 5th ........... 47...................... Mita 1435
1500 ....................... 11th ........ 83....... Kyocera-Mita 1500
1500/F .................... 8th ........... 101..... Kyocera-Mita 1515
1505 ....................... 10th ......... 56....... Kyocera-Mita 1505
1510 ....................... 10th ......... 56....... Kyocera-Mita 1510
1530 ....................... 10th ......... 62....... Kyocera-Mita 1530
1605 ....................... 4th ........... MIT-3 ..Mita 1605/1656/85
1620 ....................... 11th ........ 89....... Kyocera-Mita 1620
1635 ....................... 13th ......... 59....... Kyocera-Mita 1635
1650 ....................... 12th ......... 63....... Kyocera-Mita 1650
1815/1820 .............. 12th ......... 71.. Kyocera-Mita 1815/1820
1656/1685 .............. 4th ........... MIT-3 ..Mita 1605/1656/85
1800F ..................... 9th ........... 77.. Kyocera-Mita Ai1810F
1810 ....................... 10th ......... 56....... Kyocera-Mita 1810
2000D..................... 9th ........... 77...................Mita Ai2020
2013 ....................... 7th ........... 78...................... Mita 1355
2014/2114 .............. 8th .......... 97.............Mita 1460/1470
2017 ....................... 6th ........... 59...................... Mita 1755
2018 ....................... 7th ........... 90...................... Mita 1856
2020 ....................... 11th ......... 89 ...........Kyocera-Mita 2020
(see 1620 and one page in 12th)
2021 ....................... 5th ........... 50...................... Mita 2155

2030 (analog) ......... 6th ........... 63...................... Mita 3055
2030 (digital)........... 10th ......... 62....... Kyocera-Mita 2030
2035/2235 .............. 5th ........... 57.............Mita 3555/3585
2037 ....................... 5th ........... 60.............Mita 3755/3785
2045 ....................... 4th ........... MIT-9 ................ Mita 4555
2046 ....................... 5th ........... 60...................... Mita 4655
2050 ....................... 12th ......... 63....... Kyocera-Mita 2050
2054/2055/2085 ..... 4th ........... MIT-7 ................ Mita 2054
2070/2270 .............. 5th ........... 63...................... Mita 7085
2085 ....................... 4th ........... MIT-7 ................ Mita 2085
2114 ....................... 8th .......... 97.............Mita 1460/1470
2115 ....................... 7th ........... 83...................... Mita 1560
2118 ....................... 5th ........... 50...................... Mita 1855
2120 ....................... 7th ........... 83...................... Mita 1560
2121/2123 .............. 7th ........... 90.................. Mita 2355??
2130 ....................... 7th ........... 98...................... Mita 3060
2140 ....................... 6th ........... 67...................... Mita 4056
2218 ........................8th .......... 105 ................... Mita 1860

2221 ........................8th ........... 105 ................... Mita 2360
2225 ........................8th ........... 105 ................... Mita 2360
2235 ........................5th ........... 60 ..................... Mita 4685
2250 ........................10th ......... 94 ..................... Mita 5090
2255 ........................4th ........... MIT-7................ Mita 2255
2256 ........................4th ........... MIT-13.............. Mita 5685
2270 ........................5th ........... 63 ..................... Mita 7085
2285 ........................4th ........... MIT-7................ Mita 2054
2310/L .....................9th ........... 82 .Kyocera-Mita Ai2310/L
2325 ........................5th ........... 50 ..................... Mita 2556
2340 ........................6th ........... 67 ..................... Mita 4086
2440 ........................7th ........... 98 ..................... Mita 4090
2530 ........................10th ......... 71 ....... Kyocera-Mita 2530
2550 ........................12th ......... 63 ....... Kyocera-Mita 2550
3000d ......................8th ........... 112 ................... Mita 3030
3010/L .....................9th ........... 82 .Kyocera-Mita Ai3010/L
3035 ........................11th ......... 97 ....... Kyocera-Mita 3035
3050 ........................13th ......... 66 ....... Kyocera-Mita 3050
3530 ........................10th ......... 71 ....... Kyocera-Mita 3530
4000d ......................9th ........... 87 ....Kyocera-Mita Ai4040
4030 ........................10th ......... 71 ....... Kyocera-Mita 4030
4035 ........................11th ......... 97 ....... Kyocera-Mita 4035
4050 ........................13th ......... 66 ....... Kyocera-Mita 4050
4230 ........................10th ......... 78 ....... Kyocera-Mita 4230
4530 ........................10th ......... 85 ....... Kyocera-Mita 4530
5000d ......................9th ........... 87 ....Kyocera-Mita Ai5050
5035 ........................11th ......... 97 ....... Kyocera-Mita 5035
5050 ........................13th ......... 66 ....... Kyocera-Mita 5050
5230 ........................10th ......... 78 ....... Kyocera-Mita 5230
5530 ........................10th ......... 85 ....... Kyocera-Mita 5530
6030 ........................12th ......... 76 ....... Kyocera-Mita 6030
6230 ........................10th ......... 101 ..... Kyocera-Mita 6230
6330 ........................11th ......... 105 ..... Kyocera-Mita 6330
7530 ........................11th ......... 105 ..... Kyocera-Mita 7530
8030 ........................12th ......... 76 ....... Kyocera-Mita 8030
CS-850D .................Color A ... 51 ..... Kyocera-Mita C-850
CC50.......................6th ........... 55 ..................... Mita 1256
ROYAL IMAGING SYSTEMS

(See TA Adler Royal or Royal-Copystar)
SAMSUNG
4016/4116/4216 ..... 12th ........ 172

SCX-4521............... 13th ......... 181
SCX-4720F/FN....... 13th ........ 234.............Xerox PE120
SCX-5112............... Fax 1st ... Xerox Pro 412
SCX-5112/5115/
5312/5315 ........12th ......... 175
SCX-5530FN ..........13th ......... 184
6220/6320/6322......13th ........ 187

XVIII

SANYO
100/120 .................. 4th ............SY-3

1100/1102 .............. 1&2 .........75
115/116 .................. 3rd............47
1150/1152 .............. 1&2 .........75
120 ......................... 3rd............48
1200/1250 .............. None .......Early version of 123/133
122 ......................... 3rd............49
125 ......................... 5th ............98
133 ......................... 4th ............SY-4
*
50/50L .................... 4th ............SY-1Similar to Sharp Z-30 *

600 ......................... 1&2 .........72
605 ......................... 1&2 .........72
62 ......................... 4th ............SY-2
70 ......................... 3rd ............46
80 ......................... 5th ............96
800/850 .................. 1&2 .........73
802/852 .................. 1&2 .........74
90 ......................... 5th ............98
SAVIN
2013Z ..................... 10th ..........194 .................Ricoh 3813

2015/ ...................... 9th ............131 .........Ricoh Aficio 150
2035DP .................. 9th ............138 ......Ricoh Aficio 350/e
2045DP .................. 9th ............138 ......Ricoh Aficio 450/e
2050 ....................... 9th ............168 Ricoh FT-7950/7960/7970
2055DP .................. 10th ..........173 .........Ricoh Aficio 551
2060 ....................... 9th ............168 Ricoh FT-7950/7960/7970
2070 ....................... 9th ............168 Ricoh FT-7950/7960/7970
2105DP .................. 11th ..........158 .......Ricoh Aficio 1050
2513/f ..................... 11th ..........173 .....Ricoh Aficio 1013/f
25105 ..................... Not covered ..........Ricoh Aficio 1105
2515 ....................... 11th ..........180 .......Ricoh Aficio 1015
2518/D.................... 11th ..........180 .. Ricoh Aficio 1018/D
2522 ....................... 11th ..........191 .......Ricoh Aficio 1022
2527 ....................... 11th ..........191 .......Ricoh Aficio 1027
2535 ....................... 10th ..........184 .......Ricoh Aficio 1035
2545 ....................... 10th ..........184 .......Ricoh Aficio 1045
2555 ....................... 10th .........173 .......Ricoh Aficio 1055
2560 ....................... 12th .........124 .......Ricoh Aficio 1060
2575 ....................... 12th ..........124 .......Ricoh Aficio 1075
2585 ....................... Not covered ..........Ricoh Aficio 1085
3515F ............11th ........ 173 . Ricoh Af1515 (similar to 1013)
4015 ....................... 12th ..........136 .......Ricoh Aficio 2015
4018 /d ................... 12th ..........136 ....Ricoh Aficio 2018/d
4022/27 .................. 12th ..........145 ..Ricoh Aficio 2022/2027
4035/4045 .............. 12th ..........158 ..Ricoh Aficio 2035/2045
4051sp ................... 13th ..........115 .......Ricoh Aficio 2051
4090 ....................... 13th ..........130 .......Ricoh Aficio 2090
4105 ....................... 13th ..........130 .......Ricoh Aficio 2105
5015/5015RE ......... 3rd............41 ....... Ricoh 3020/3050 *
5020 ....................... 1&2 .........66 ...................Ricoh 4060
7010 ....................... 1&2 .........63 .......... Ricoh M10 Ripro
7015RE .................. 1&2 .........64 .........Ricoh 2050/ 2070
7015Z ..................... 1&2 .........65 ...................Ricoh 3060
7020/7025 .............. 1&2 .........66 ..... Ricoh 4065 or 4085
7035 ....................... 1&2 .........69 .........Ricoh 5050/ 5070
7045 ....................... 1&2 .........70 ...................Ricoh 6080
7055 ....................... 1&2 .........70 ...................Ricoh 6085
7065 ....................... 4th ............RIC-11............Ricoh 7060
7120........................4th ........... RIC-4 ............. Ricoh 3320

7150........................4th ........... RIC-3 ............. Ricoh 2260
7220........................4th ........... RIC-7 ............. Ricoh 4430
7250........................3rd ........... 42................... Ricoh 4480
7334........................4th ........... RIC-9 ............. Ricoh 5540
7430........................4th ........... RIC-9 ............. Ricoh 5570
7500........................4th ........... RIC-9 ............. Ricoh 6620
7640........................4th ........... RIC-11 ........... Ricoh 7770
8016........................13th ......... 105....... Ricoh Aficio 2016
8020........................13th ......... 105....... Ricoh Aficio 2020
8020d......................13th ......... 105..... Ricoh Aficio 2020d
8025........................13th ......... 146....... Ricoh Aficio 3025
8025e......................13th ......... 146.Ricoh Aficio MP-2510
8030........................13th ......... 146....... Ricoh Aficio 3030
8030e......................13th ......... 146.Ricoh Aficio MP-3010
8035........................13th ......... 161....... Ricoh Aficio 3035
8045........................13th ......... 161....... Ricoh Aficio 3045
9013/9013Z ............6th ........... 83......... Ricoh 3013/ 3213
9015/9020/9022......6th ........... 95......... Ricoh 4215/ 4220
9027/9027DL ..........6th ........... 88......... Ricoh 4027/ 4527
9032/D ....................7th ........... 153................. Ricoh 5632
9035/9035DL ..........6th ........... 88......... Ricoh 5035/ 5535
9040........................None....... ................................ Ricoh
9080........................None....... ....................... Ricoh 8780
9113/Z ....................7th ........... 132...... Ricoh 3513 / 3713
9115........................7th ........... 139................. Ricoh 4015
9122/DL ..................8th .......... 149................. Ricoh 4622
9130/Z ....................5th ........... 84......... Ricoh 3113/ 3313
9150........................5th ........... 84................... Ricoh 4415
9180........................5th ........... 84................... Ricoh 4418
9210........................5th ........... 84................... Ricoh 4421
9220........................7th ........... 145................. Ricoh 4022
9270........................5th ........... 84................... Ricoh 4427
9330........................5th ........... 84................... Ricoh 5433
9335........................5th ........... 84................... Ricoh 5733
9400D .....................7th ........... 153................. Ricoh 5840
9450........................6th ........... 101................. Ricoh 6645
9500........................10th ......... 199................. Ricoh 7650
9520........................6th ........... 110................. Ricoh 6750
9550........................6th ........... 101................. Ricoh 6655
9600........................10th ......... 199................. Ricoh 7660
9650........................6th ........... 101................. Ricoh 6665

XIX

Savin - continued
9700 ....................... 10th ......... 199..................Ricoh 7670

9710 ....................... None ...... ........................Ricoh 7870
9910 ....................... 8th ........... 139.............. Ricoh MV310
9918 ....................... 9th ........... 131..........Ricoh Aficio 180
9920 ....................... 8th ........... 130..........Ricoh Aficio 200
9922DP .................. 10th ......... 164..........Ricoh Aficio 220
9925 ....................... 8th ........... 130..........Ricoh Aficio 250
9927DP .................. 10th ......... 164..........Ricoh Aficio 270
9935/e .................... 9th ........... 138.......Ricoh Aficio 350/e
9940 ....................... 9th ........... 148...Ricoh Aficio 400/401
9945/e .................... 9th ........... 138.......Ricoh Aficio 450/e
9950DP .................. 9th ........... 156..........Ricoh Aficio 550
9955 ....................... 9th ........... 156..........Ricoh Aficio 550
9965 ....................... 9th ........... 156..........Ricoh Aficio 650
AC104 .....................12th ......... 172 ........... Samsung 4016

AC204 .....................12th ......... 175 ........... Samsung 5112
AC205 .....................13th ......... 234 ... Samsung SCX4720
SC106 ................. Color A....106 ..............Ricoh NC-5006
SDC103, 103A,
103E ............ Color A.... ...... Ricoh Aficio 2003, 2103, 2203
SDC206, 206E.... Color A.... ...... Ricoh Aficio 5106, 5206
SDC306, 306A/D,
306E ............ Color A....92 . Ricoh Aficio 3006, 4006, 4106)
SDC326, 326A.... Color A....92 .. Ricoh Aficio 3506, 4506
SDC410, 410e .... Color A....119 Ricoh Aficio 6010, 6110
SDC413 .............. Color A....131 .......... Ricoh Aficio 6513
SDC531 .............. Color A....167 ....Toshiba e-Studio 311
V35 ..................... 1&2 .........76 ...................None (Liquid)
SAXON
SX 10...................... 1&2 ........ 78
SX 15...................... 1&2 ........ 55
SX 18/30 .................1&2 ......... 58

SX 25 ......................None....... Olympic Panoly 251
SCM
1200/1201 .............. 1&2 ........ 79
6740 ....................... ............... None .........................1972
SELEX
1050 ....................... 3rd ........... 5.................... Canon 2015

1450/1455 .............. 5th ........... 1.......... Canon 1500/ 1520
2150 ....................... 4th ........... CAN-5........... Canon 3225
2320/2350 .............. 5th ........... 5.................... Canon 3325
2580 ....................... 5th ........... 2.................... Canon 3050
3020........................ 4th ........... CAN-7........... Canon 4835

3580........................ 5th ........... 8.................... Canon 4050
4000........................ 3rd ........... 7B ................. Canon 4540
4170........................ 4th ........... CAN-10......... Canon 6650
7260........................ None ...... ...................... Canon 8580
SHARP
AL-800/840/841.............8th ... 157

AL-1000/1010................8th .... 161
AL-1020/1041................8th ... 161
AL-1200.........................8th ... 161
AL-1215.........................10th .. 210
AL-1220/1250................8th ... 161
AL-1340.........................10th .. 210
AL-1451.........................10th . 210
AL-1520/1521................8th ... 161
AL-1530.........................10th .. 210
AL-1530cs .....................10th .. 210
AL-1540cs .....................10th .. 210
AL-1551.........................10th . 210
AL-1551cs .....................10th .. 210
AL-1600/1610/1620.......8th .... 168
AL-1631/1641................11th .. 211............. Sharp AR-168
AL-1640/1650................8th .... 168
AL-1651/1661................11th .. 211............. Sharp AR-168
AL 1655 .........................11th .. 211
AL-1670.........................8th .... 168
Note: AR, AR-C and AR-M machines are different.
AR-122 ..........................10th . 210
AR-123 ..........................10th . 210
AR-150/155N.................8th .... 161
AR-F151 ........................8th .... 161
AR-151/156................... 9th ..... 178

AR-152.......................... 10th .. 210
AR-F152 ....................... 9th ..... 178
AR-153/e....................... 10th .. 210
AR-155N ....................... 8th ..... 161
AR-156.......................... 9th ..... 178
AR-157/e....................... 10th .. 210
AR-160/161................... 8th .... 168
AR-162/163/164............ 9th .... 185
AR-168S/D.................... 11th .. 211
AR-200/200S/205 ......... 8th .... 168
AR-201/203/207............ 9th ..... 185
AR-235.......................... 10th .. 219
AR-250.......................... 9th ..... 192
AR-275.......................... 10th .. 219
AR-280/285 .................. 8th .... 175
AR-286/J/287................ 9th .... 192
AR-335.......................... 8th .... 175
AR-336/J/337/405/407.. 9th .... 192
AR-501/505/507............ 9th .... 192
AR-5125/5132............... 8th .... 182
AR-5316........................ 12th .. 212
AR-650.......................... 9th .... 209 ............. Toshiba 6570
AR-651.......................... 10th .. 250 .. Toshiba eStudio 650

xx

Sharp - continued
AR-800 .......................... 9th ....209 ............. Toshiba 8070

AR-810 .......................... 10th ..250 ..Toshiba eStudio 800
ARC-150, 160, 250,
260, 270........ Color A... 144
ARC-860 ............. Color A... 106.............. Ricoh NC-5006
ARC-861, 862 ..... Color A... 106.Ricoh Aficio 5106, 5206
Note: AR, AR-C and AR-M machines are different.
AR-M160 ....................... 11th ...204
AR-M162 ....................... 12th ..181
AR-M205 ....................... 11th ...204
AR-M207 ....................... 12th ..181
AR-M208 ....................... 11th ...218
AR-M236/237 ................ 11th ...226
AR-M276/277 ................ 11th ..226
AR-M280 (not AR280) .. 11th ...239
AR-M350 ....................... 10th ..225
AR-M355N/U................. 12th ..189
AR-M450 ....................... 10th ...225
AR-M455N/U................. 12th ..189
ARM-550/620/700N/U... 12th .. 199
DM-1500 Series ............ 9th .... 178
DM-2000 series............. 8th .... 168
FO-3800M ..................... 8th .... 157
SD-2060/2075/2175/2275/3060//3062/
3075/4085............... 11th .. 246
SF2010.......................... 6th ..... 116
SF2014/2114/2214 ....... 6th ..... 117
SF2020.......................... 7th ..... 170
SF2022.......................... 5th ..... 101
SF2025.......................... 7th ..... 179
SF2027.......................... 5th ..... 101
SF2030.......................... 7th ..... 179
SF2035.......................... 5th ..... 101
SF2040.......................... 7th ..... 179
SF2050.......................... 6th ..... 124
SF2052.......................... 8th .... 189
SF2114.......................... 6th ..... 117
SF2116/2118 ................ 6th ..... 129
SF2120.......................... 7th ..... 170
SF2214.......................... 6th ..... 117
SF2216.......................... 7th ..... 170
SF2314/2414/2514 ....... 7th ..... 164
SF2530 ......................... 7th .... 179
(almost same as 2030)
SF2540 ......................... 7th .... 179
(almost same as 2040)
SF6000.......................... 4th ..... SH-8
SF710/720/726 ............. 1&2... 83
SF7100.......................... 3rd ..... 52
SF7200.......................... 1&2... 93
SF730............................ None (1975)
SF7300/7350 ................ 3rd ..... 53*
SF7320/7370 ................ 5th ..... 107*
SF7350 ......................... 3rd......53*

SF7370 ......................... 5th ......107*
SF740/741 .................... 1&2 ...84
SF750 ........................... 1&2 ...85
SF755/756/760 ............. 3rd......52
SF770/771 .................... 1&2 ...88
SF7700/7750 ................ 3rd......54
SF780/781 .................... 1&2 ...88
SF7800/7850 ................ 4th ......SH-2*
SF7855 (7850).............. 4th ......SH-2*
SF7900/8300 ................ 4th ......SH-4
SF810 ........................... 1&2 ...89
SF8100/8260 ................ 3rd......55
SF811/820/850 ............. 1&2 ...90
SF815/816 .................... 1&2 ...91
SF8200 ......................... 1&2 ...94
SF825/826 .................... 1&2 ...91
SF8350/8400 ................ 4th ......SH-4
SF8500/8800 ................ 4th ......SH-6
SF8570/8870 ................ 5th ......109
SF8600 ......................... 3rd......56
SF8800 ......................... 4th ......SH-6
SF8870 ......................... 5th ......109
SF8875 ......................... 6th ......134
SF900/901 .................... 1&2 ...92
SF9100 ......................... 1&2 ...92 ............... Same as 901
SF9300 ......................... 3rd......57
SF9400 ......................... 5th ......109
SF9500/9550 ................ 3rd......58
SF9510/9560 ................ None .
Probably similar to 9500, 9700 etc.
SF9600 ......................... 3rd......60
SF9700/9750 ................ 4th ......SH-7
SF9800 ......................... 5th ......111
SN1420/1430................ 6th ......117
Z20/22/25/27 ................ None . * Separate publication
Z30 ............................... None .* Separate Publication
Z50 - Z77 ...................... 4th ......SH-8 *
Z50/55/70 ..................... 3rd......61 *
Note: We have a separate book that covers Z20-Z88 in
great detail: Troubleshooting, disassembly, part
numbers, etc.
Z52/Z52II ...................... None . * Separate publication
Z60 ............................... 1&2 ...82
Z88 ............................... None . * Separate publication
Z800.............................. 6th ......117
Z810/820/825/830/
835/845 .................. 7th ......189
Note: Separate publication on the Z810 series (Xerox
XC 800, 1000, 1200 series) available.
Note: Most analog Sharps until 1999 were prefixed "SF," though a few were "SN."

xxi

STANDARD
213 ......................... 1&2 ........ 56............Panasonic 1300
225 ......................... 1&2 ........ 59............Panasonic 2520
SWINTEC
800 ......................... Mita CC10/20. *
* Separate publication (PC1-65).
TOSHIBA
DP-1250/1450 ........ 9th ........... 225............ Xerox 212/214

DP-1570 ................. 8th .......... 101.................... Mita 1515
DP-1600 ................. 11th ......... 264
DP-1870F ............... 9th .......... 77....................Mita 1810F
DP-2000 ................. 11th ......... 264
DP-2460 ................. 8th .......... 195
DP-2500 ................. 11th ......... 264
DP-2570 ................. 9th ........... 201
DP-2800 (E28) ....... 10th ........ 241
DP-3500 (E35) ....... 10th ........ 241
DP-3580 ................. 9th ........... 201
DP-3850 ................. 8th .......... 203
DP-4500 (E45) ....... 10th ........ 241
DP-4580 ................. 9th .......... 209
DP-5570 ................. 9th .......... 209
DP-6570 ................. 9th .......... 209
DP-8070 ................. 9th .......... 209
eStudio 16 .............. 10th ......... 232
eStudio 20 .............. 10th ......... 232
eStudio 25 .............. 10th ......... 232
eStudio 28 .............. 10th ......... 241
eStudio 35 .............. 10th ......... 241
eStudio 45 .............. 10th ......... 241
eStudio 55 .............. 10th ......... 250. Same as eStudio 550
eStudio 65 .............. 10th ......... 250. Same as eStudio 650
eStudio 120 ............ 10th ......... 210............. Sharp AR-153
eStudio 150 ............ 10th ......... 210............. Sharp AR-157
eStudio 160 ............ 11th ......... 264
eStudio 161 ............ 11th ........ 204..........Sharp ARM-160
eStudio 162 ............ 11th ......... ................... Sharp AR-168
eStudio 163 ............ 13th ......... 190
eStudio 165 ............ 13th ......... 199
eStudio 200 ............ 11th ......... 264
eStudio 200L/202L . 12th ........ 218
eStudio 203 ............ 13th ......... 190
eStudio 205 ............ 13th ......... 199
eStudio 210/211 ..... Color A... 167
eStudio 230/232 ..... 12th ........ 218
eStudio 250 ............ 11th ......... 264
eStudio 280/282 ..... 12th ........ 218
eStudio 310/311 ..... Color A... 167
eStudio 350/352 ..... 12th ........ 231
eStudio 450/452 ..... 12th ........ 231
eStudio 520 ............ 13th ......... 207
eStudio 550 ............ 10th ......... 250
eStudio 600 ............ 13th ......... 207
eStudio 650 ............ 10th ......... 250
eStudio 720 ............ 13th ......... 207
eStudio 800.............10th ........ 250

eStudio 850.............13th ........ 207
eStudio 900.............13th ......... 130 ....... Ricoh Aficio 2090
eStudio 1050...........13th ......... 130 ....... Ricoh Aficio 2105
FC-15, FC-22..........Color A ... 154
FC-70 ......................Color A ... 61Minolta CF-900/910/911
FC-210, FC-210, FC-310,
FC-311 .............Color A ... 167
1210 ........................None....... .................. Same as 2810
1310 ........................None....... .................. Same as 3910
1340/50/60/70.........6th ........... 139
1550/1560...............7th ........... 194
1650 ........................6th ........... 142
1710 ........................5th ........... 117
2050 ........................6th ........... 142
2060 ........................7th ........... 200
2230 ........................None....... Probably same as 5110
2310 ........................5th ........... 117
2500 ........................5th ........... 117
2510 ........................5th ........... 117
2532 ........................6th ........... 147
2540 ........................6th ........... 147
2550 ........................not covered (similar to other 2500s)
2810 ........................4th ........... TOSH-2
2860/2870...............7th ........... 200
3110 ........................3rd ........... 62B
3201 ........................1&2 ......... 95
3202 ........................1&2 ......... 97
3210 ........................5th ........... 117
3220 ........................5th ........... 117
3301 ........................1&2 ......... 98
3503 ........................1&2 ......... 99
3550/4550...............6th ........... 153
3560/3570...............7th ........... 200
3701 ........................1&2 ......... 100
3810/3910...............4th ........... TOSH-3
4010 ........................5th ........... 117
4111/4121...............3rd ........... 64
4111/4121...............1&2 ......... 101
4501/4511/4515......1&2 ......... 100
4550 ........................6th ........... 153
4560/4570...............7th ........... 200
4580 ........................9th .......... 209
4810 ........................3rd ........... 65B
4910 ........................4th ........... TOSH-5
5010 ........................5th ........... 117
5020 ........................5th ........... 117

xxii

Toshiba - continued
5110/5120 .............. 4th ............TOSH-6

5511 ....................... 1&2 .........102
5560 ....................... 9TH ..........218
6560 ....................... 9TH ..........218
7560 ....................... 9TH ..........218
5610/5620 .............. 3rd............66B
5610/5620 .............. 1&2 .........103
601 ......................... None .......1975 or so
6550 ....................... 6th ............153
702/702A/707......... 1&2 .........95
7110 ....................... None .......Ricoh 7870
727/728 .................. 1&2 .........96
7501/7511 .............. 1&2 .........104
7550/7560 .............. 9th ............218
7610........................3rd ........... 67B

7720........................4th ........... TOSH-7
7812/7815...............1&2......... 105
7812/8812...............3rd ........... 68
7816/8812...............1&2......... 105
7910........................4th ........... TOSH-8
8101/8102...............None....... 1980 or so.
8412........................3rd ........... 69B
8510........................4th ........... TOSH-10
9060........................Konica 6190
909 .........................None....... 1975 or so
9100........................None....... Similar to 9110
9110........................4th ........... TOSH-12
9230/9240...............5th ........... 123
Note: Toshiba models were often prefixed "BD." That designation was not included in our listings.
TOWA
1000 ....................... 1&2 .........72 ....................Sanyo 600
1800........................1&2......... 75.................. Sanyo 1102
VAN DYK
None....................... 1972
XEROX
Please note that Xerox uses confusing terminology with their own new words (DocuCentre, DocuColor,
Copy-center, WorkCentre, etc.) in overlapping and repetitive ways, making their models difficult to
identify. They also market identical machines under different model numbers.
C20......................... 12th .........175 ...........Samsung 5112

C65/C75 ................. 13th .........226
M15/15i/M20/20i .... 12th .........175 ...........Samsung 5112
M65/M75 ................ 13th .........226
Pro312/412............. 12th .........175 ...........Samsung 5112
CopyCentre 32/40.. Color A....180
CopyCentre 35/45/
55..................... 12th ..........245
CopyCentre 50....... Color A....187
CopyCentre C118 .. 12th .........257
240DC/240LP/
240ST .............. 13th .........226
255DC/255LP/
255ST .............. 13th .........226
265DC/265LP/
265ST .............. 13th ..........226
DocuColor 12 ......... Color A....187
DocuColor 1632 ..... Color A....180
Document Centre Color
System 50........ Color A....187
Document Centre
535/545/555..... 12th .........245
WorkCentre Pro
535/545/555..... 12th .........245
PE16 ...................... 12th ..........172 ...........Samsung 4016
240 ......................... 13th ..........226
255 ......................... 13th ..........226
265 .........................13th ......... 226

332 .........................10th ......... 263
340 .........................10th ......... 263
423/428...................13th ......... 237
430 .........................10th ......... 263
460/470...................13th ......... 226
1012/1012RE..........3rd ........... 69.1
1020........................1&2......... 109
1025/1038...............3rd ........... 70
1035........................3rd .......... 72 *
1038........................3rd ........... 70
1040........................4th ........... X-1
1050........................4th ........... X-3
1065........................None
1075........................None
1090........................None
212/214...................9th .......... 225
2300/2350...............1&2......... 110
2400........................None....... 1968 or so
2600........................1&2......... 111
2830........................3rd ........... 72 *
2830........................1&2......... 112 *
332/340/425/432/
440 ...................10th ........ 263
3010........................None
3100/3107...............1&2......... 111
3400........................1&2......... 111
3600........................None....... 1968 or so
4000........................None....... 1973

XXIII

Xerox - continued
5008/5008RE ......... 4th ........... SH-8

5008RE .................. 3rd ........... 61
5009 ....................... 4th ........... SH-8
5011/5012/5014 ..... 5th ........... 127
5016 (see 5018) ..... 5th ........... 133
5018/5028/5034 ..... 5th ........... 133 *
5042 ....................... None
5046 ....................... 4th ........... X-5
5052 ....................... None
5053 ....................... None
5065 ....................... None
5090 ....................... None
5100 ....................... None
5113/5114/5614 ..... 6th ..... 117 Sharp 2014/ 2114/2214
5201/5202/5203 ..... None ...... ............... Sharp Z20-Z27.*
5205/5210/5220 ..... None ...... ........... Sharp Z-30. * 5222
5240 ....................... None ...... .......................Sharp Z55 *
5260 ....................... 3rd ........... 61................ Sharp Z-70. *
5280 ....................... 6th ........... 116................. Sharp 2010
5305/5306 .............. None ...... ............... Sharp Z20-Z27.*
5307 ....................... None ...... ........................ Sharp Z57.
5308/5310 .............. 6th ........... 116........Sharp Z88 / 2010
5309 ....................... None ...... Sharp Z-85 *
5310 ....................... None ...... Sharp Z-88. *
Note: We have a separate book that covers the personal
copiers (5008, 5009, 5310, 5220, etc.) in great detail:
Troubleshooting, disassembly, part numbers, etc.
5312/5313/5314 ..... 6th ........... 160
5318/5320/5322 ..... 6th ........... 163
5318/5322/5330 ..... 7th ........... 212
5328 ....................... 7th ........... 220
5330 ....................... 7th ........... 212
5335 ....................... None
5340/5343 .............. 6th ........... 169
5345 ....................... 7th ........... 225
5350/5352 .............. 6th ........... 169
5355 ....................... 7th ........... 225
5365 ....................... None
5380 ....................... None
5388 ....................... None
550/660 .................. 1&2 ........ 108
5614 ....................... 6th ........... 117
5622 ....................... 7th ........... 212
5624 ....................... 8th .......... 216
5626 ....................... 8th .......... 216
5818 ....................... 8th .......... 216..........Similar to 5624?
5820 ....................... 8th .......... 216..........Similar to 5624?
5824/5828/5830 ..... 8th .......... 216
5775 ....................... None
5828 ....................... 8th .......... 216
5830 ....................... 8th .......... 216
5837 ....................... None
7000 ........................None....... 1970 or so

C65/C75..................13th ......... 226
M65/M75.................13th ........ 226
PE120 .....................13th ......... 234 ........... Samsung 4720
PE220 .....................13th ......... 181 ........... Samsung 4521
Pro65/Pro75............13th ........ 226 ...................................
Pro 215 ...................9th ........... 178 ..... Sharp AR-151/156
Pro 412 ...................12th ........ 175 ....... (Samsung (5112)
Also in Fax 1st edition
Pro 416 ...................10th ......... 232 .... Toshiba eStudio 16
Pro 421 ...................10th ......... 232 .... Toshiba eStudio 20
Document Centre
332/340 ............10th ........ 263
Document Centre
430 ...................10th ........ 263 ................
Document Centre 425/
432/440 ............10th ........ 263
DC23/XDL23...........8th .......... 210
DC220/230 series ...9th .......... 227
DC33/33D ...............8th .......... 210
Faxcentre 2118... 13th ... 187...Samsung 6220/6320/6322
WorkCentre Pro15 ..10th ........ 210 .................... Sharp AL
WorkCentre Pro16/P.10th ......... 210 .................... Sharp AL
WorkCentre M118...12th ......... 257
WorkCentre M123...12th ........ 263
WorkCentre M128...12th ........ 263
WorkCentre M133...12th ........ 263
WorkCentre Pro
35/45/55 ...........12th ........ 245
WorkCentre Pro123 .12th ........ 263
WorkCentre 4118....13th . 187Samsung 6220/6320/6322
WorkCentre Pro 423/
428 ...................13th ......... 237
WorkCentre Pro535/
545/555 ............12th ........ 245
XDL33/33D .............8th .......... 210
XC520/540/560/5807th ........... 233
XC810/820/830/865/XC1020/1040/
XC1045/1255 ...7th ........... 189 ..........Sharp Z810 etc.
Note: Separate publication for Xerox 800/1000/1200 series
available.
XD100/102/103F/104/105F/120F/125fF130F/
155DF/1515 .....8th ........... 161 ........... Sharp AL-1000
XE60 .......................8th ........... 157 ...................Sharp 800
XE80 .......................8th .......... 157 ...................Sharp 840
XE88 .......................8th ........... 157 ....... Sharp FO-3800M
XL2120/2130/
2140DF .............10th ........ 210 Sharp AL-1340 / 1451 /
........................ ............... ................... 1551 (similar)
* Separate Publication

XXIV

CANON IR 5070 / 5570 / 6070 / 6570
Profile: Digital, black/white.
Speed: 50 / 55 / 60 / 65 copies/pages per minute.
Approximate list price when new (Without Accessories):
IR-5070: $15,500. IR-5570: $17,000.00. IR-6070:
$19,000, 6570: $21,500.00 Year of intro: 2005.
Dimensions (Without Accessories): Height: 47; Width: 25;
Depth: 29; Weight: 474 lbs.
Warm-up time: 30 seconds.
CONSUMABLES
ITEM
STATED YIELD
Drum: (amorphous silicon): GPR-4 (4229A003AA) ....3,000,000

Toner: GPR-17: (0279B003AA); 2,000 grams.
One cartridge per box....................................45,000 @6%.
Stamp ink cartridge B1 ...............................................................
ITEM
STATED YIELD
Staple cartridge J1 (for both finishers) .......................................

Staple cartridge D2 (for T2 saddle finisher only) ........................
Note: Mono-component. No developer needed.
ACCESSORIES
Accessory
Model
Document feeder .......................................... Built-in DADF-M1

Finisher................................................................................. T1
Saddle-stitch finisher ............................................................ T2
Exit tray (if no finisher) .......................................................... L1
Punch unit............................................................................ M1
Paper deck ......................................................................... G1
Paper deck ..........................................................................V1
Cassette ............................................................................ AB1
Tab feed attachment.............................................................A1
Printer kit (network multi-PDL) ............................................. G1
Expansion Bus......................................................................C1
USB interface .......................................................................D1
iR Security kit........................................................................A2
Fax board .............................................................................R1
Universal send kit .................................................................D1
Universal send enhancement kit...........................................B1
Accessory
Model
Voice guidance kit.................................................................A1

Remote operator software kit................................................A1
Web access software............................................................A1
Card reader.......................................................................... C1
Card reader attachment ...................................................... C2
Card set (basic) ........................................................................
Card reader card sets: 30, 100, 200 ............ Set 1, Set 2, Set 3
Braille label kit.......................................................................A1
Multi-PDL print kit ................................................................ G5
Web access software............................................................A1
Barcode print kit....................................................................A1
ImagePASS print controller...................................................S1
Hot folders V2 ...........................................................................
Impose V2.6..............................................................................
Security kit ..................................................................... A2, B3
Remote operator software ....................................................A1
Voice kit ................................................................................A2
Process unit, drum, developer unit removal:

Open front door. Open toner supply cover and remove it (two screws).
Remove connector cover (one screw).
Remove two screws and connector to allow you to pull out the fan duct.
Remove five connectors and two mounting screws for the process unit.
The drum knob (stored in machine) should be inserted into slit in the drum shaft. Hold the knob and insert a
Phillips screwdriver through the hole into the slot in the shaft and remove that screw. Service manual warns not to
let the drum rotate counter-clockwise as it may interfere with drum cleaning blade and damage it.
Slide out the fuser/feeder unit.
Slide out the process unit and lift it out of its carriage.
Anti-stray sheet (recovery blade?): Remove process unit and remove two screws.
Primary corona:
Remove the fan duct (as described in process unit, above). Loosen the screw in the locking tab, slide it up and
lock in the up position. Unplug the connector and slide out the corona.


CANON IR 5070 / 5570 / 6070 / 6570
Pre-transfer corona: Remove the fan duct (as described in process unit, above). Remove one screw and unplug one
connector to remove.
Potential sensor unit: Remove pre-exposure lamp (cleaning lamp; two screws). Remove potential sensor rail stay
(two screws). Unplug connector and remove two screws to remove pre-exposure lamp.
Drum removal: Remove fan duct, primary corona, pre-transfer corona and potential sensor assembly first. Remove
two screws that mount the potential sensor rail. Remove the gear plate (three screws) and remove the front side
stay (two screws). Lift the drum out.
Drum cleaner blade: Slide process unit out (as described above). Unplug drum heater. Remove four screws to
remove drum blade assembly. Remove E-ring and spring from underneath blade. Unplug connector and remove
two screws to separate the pre-exposure LED assembly. Loosen five screws to separate the blade support plate
from the drum blade. The blade can now be removed from the assembly.
Developer unit: Open bypass tray door. Remove screws that limits travel (through tape). Remove one lock screw
(towards front), slide the lock plate towards the rear of the machine and remove it. Unplug one connector and lift
the developer unit out of the machine.
Toner stir motor: Remove fan duct (as described above) and upper right cover. Open bypass tray. Remove toner stir
motor (two screws), front hopper cover, unplug connector and remove three more screws.
Fuser unit: Open front door, turn lever and slide out fuser/feeder unit. Remove both jam levers and the duplex unit
front cover (three screws). At the rear of the unit will be a shaft; push it towards the front and turn the fuser/feeder
release lever to lock the shaft in place. Push or squeeze the two stopper plates on the rails to slide the fuser unit
towards the front. Remove two screws to separate the fuser/feed unit from the rails. Remove the release lever
(one screw), the fuser front cover (two screws), the feeder front cover (three screws) and feeder middle cover (two
screws). Open delivery unit and remove upper fuser cover (one screw). Unplug two connectors and remove three
screws to remove the fuser drive assembly. Unravel harness and unplug six connectors. Remove two screws on
the top left of the fuser unit. Rotate the fuser unit clockwise and lift off. Be careful of a connector that leads to the
shutter home sensor. The service manual says you can easily damage this.
Fuser cleaning web: Slide fuser/feeder unit out. Remove upper cover (one screw). Remove the two screws (front and
rear) to release the fuser cleaner web. Open up and push the web feed roller (on the right side) and the web takeup roller (on the left) towards the rear to remove. Clean out the oil tray. Install the new web. Wind a few wraps and
be sure that the arm is outside of the roller and that the new belt has oil in it where it contacts the roller. Pump the
solenoid plunger a few times to wind the belt and take up the slack. Replace belt message comes on at approx
300,000 copies. After replacing belt, go to COPIER>COUNTER>MISC>FIX-WEB to reset and
COPIER>COUNTER>DRBL-1>FIX-WEB to reset its counter.
Waste toner: Stored in bottle with expected life of 250,000. When full E013-0001 will display. Must go to service
mode: COPIER>COUNTER>MISC>WASTE-TNR to reset.
PARTS AND MAINTENANCE ITEMS

PART DESCRIPTION
PART NUMBER MAN LOC YIELD
AC driver board ............................... FM2-3043.... 931...............
ACC power supply........................... FK2-0797 .... 106 16..........
ADF controller ................................. FM2-1021.... 934...............
ADF slit glass .................................. FL2-3159..... 210 18..........
Anti-rush current board.................... FG6-4978 .... 933...............
AP kit assembly............................... FM2-3070.... 600...............
AP kit mag roller .............................. FB2-6863 .... 600 6............
Battery ............................................. WK1-5148 ... 900 bat1001
Cassette lift unit (2) ......................... FG6-2245 .... 104 8............
Cassette paper sensor assembly .... FG5-8221 .... 106 ..............
Cassette paper sensor assembly (2)... FM2-3786.... 105 6............
Cassette paper sensor flag.............. FB4-1202 .... 310 33..........
Cassette photo interrupter (5).......... FK2-0149 .... 310 50..........
Cassette pickup assembly (2) ......... FM2-3079.... 310...............
Cassette pickup drive assembly ...... FM2-3037.... 261...............
Cassette pickup drive motor (square) .. FH6-1717 .... 261 2............
Cassette pickup roller; front............. FF5-1220..... 310 36.. 250K
PART DESCRIPTION
Cassette pickup roller; rear..............FF5-1221..... 310 37 .. 250K
Cassette pickup sensor lever...........FB2-7611..... 310 10 ..........
Cassette pickup sensor lever...........FB4-1978..... 310 5 ............
Cassette separation roller................FB2-7777..... 310 26 .. 250K
Cassette VR board (2) .....................FG5-1957 .... 105 12 ..........
Casters (4).......................................XZ9-0409..... 107 6 ............
CCD.................................................FM2-3158 .... 210 4 ............
Circuit breaker .................................FK2-0792..... 110 2 ............
DADF-M1 clutch CL1.......................FK2-0209..... p41 127 ........
DADF-M1 control board...................FM2-1021 .... p90...............
DADF-M1 dust collecting tape A.. FC5-2959 ... p31 20 ... 80K orig
DADF-M1 dust collecting tape B.. FC5-2960 ... p31 21 ... 80K orig
DADF-M1 dust collecting tape C . FC5-2961 ... p31 19 ... 80K orig
DADF-M1 dust collecting tape D . FC5-3016 ... p31 22 ... 80K orig
DADF-M1 dust collecting tape E.. FC5-3017 ... p31 23 ... 80K orig
DADF-M1 motor M3@J1002 ...........FK2-0217..... p41 129 ........
DADF-M1 motor (round) ..................FK2-0207..... p41 86 ..........


CANON IR 5070 / 5570 / 6070 / 6570
PART DESCRIPTION
DADF-M1 motor M1@J11 ...............FK2-0204..... p41 118 ........
DADF-M1 motor M2@J8 .................FK2-0205..... p41 98 ..........
DADF-M1 open/close
panel assembly ............................FM2-0678 .... p31 ...............
DADF-M1 original tray assembly .....FM2-0679 .... p12 ...............
DADF-M1 paper empty flag .............FC5-3128 .... p41 101 ........
DADF-M1 paper feeder
sensor board (3)...........................FM2-1022 .... p41 81 ..........
DADF-M1 photo interrupters (4) ......WG8-5593 ... p41 90 ..........
DADF-M1 pickup roller .............. FC3-0722 ..... p41 104 . 80K orig
DADF-M1 registration flag ...............FC5-3149 .... p41 92 ..........
DADF-M1 separator pad ........... FL2-0749...... p41 138 . 80K orig
DADF-M1 separator pad holder 2 . FL2-0748.. p41 137 . 80K orig
DADF-M1 separator pad holder 3 ...FL2-1302 ..... p41 94 ..........
DADF-M1 separator roller............ FC5-3115 ... p41 106 . 80K orig
DADF-M1 stamp ..............................FB5-9410..... ........7,000 orig
DADF-M1 white mat ........................FL2-0728 ..... p11 11 ..........
DC controller board .........................FM2-3646 .... 930 ...............
DDIS board......................................FM2-3796 .... 900 9 ............
Deck pickup assembly (left) .............FM2-3096 .... 313 ...............
Deck pickup assembly (left) paper
sensor lever .................................FB2-7720..... 313 10 ..........
sensor lever .................................FB2-7722..... 313 12 ..........
sensor lever .................................FB4-1994..... 313 17 ..........
Deck pickup assembly (left)
photo interrupter (5) .....................FK2-0149..... 313 38 ..........
pickup roller; front.........................FF5-1220 ..... 313 31 . 250K
pickup roller; rear .........................FF5-1221 ..... 313 32 . 250K
separator roller .............................FB2-7777..... 313 14 . 250K
Deck pickup assembly (right)...........FM2-3095 .... 312 ...............
Deck pickup assembly (right)
photo interrupter (5) .....................FK2-0149..... 312 41 ..........
pickup roller; front.........................FF5-1220 ..... 312 32 .. 250K
pickup roller; rear .........................FF5-1221 ..... 312 33 .. 250K
sensor lever .................................FB4-2014..... 312 20 ..........
separator roller .............................FB2-7777..... 312 29 .. 250K
sensor flag ...................................FB2-7630..... 312 16 ..........
sensor lever .................................FB4-2016..... 312 21 ..........
Developer gear; 18t/15t ...................FS6-0890..... 640 24 ..........
Developer gear; 19t .........................FS6-0029..... 640 27 ..........
Developer gear; 19t .........................FS6-0031..... 640 28 ..........
Developer gear; 20t (2)....................FS6-0857..... 640 29 ..........
Developer gear; 20t/21t ..................FS6-0852..... 640 22 ..........
Developer gear; 21t .........................FA6-0733..... 640 23 ..........
Developer gear; 23t/16t ...................FS6-0028..... 640 26 ..........
PART DESCRIPTION
Developer gear; 32t/20t (4) ..............FS6-0027..... 640 25 .........
Developer magnetic roller ................FM2-3082 .... 640 19 ..... 1M
Developer roller spacers (2).............FB6-6569..... 640 2 ....... 1M
Developer unit..................................FM2-3081 .... 640 ..............
Developer unit toner sensor.............FK2-0812..... 640 20 .........
DIMM ...............................................WA7-3294.... 900 7 ...........
Document size sensor unit...............FK2-0238..... 210 17 .........
Drum blade ......................................FA9-3995..... 600 76 .. 500K
Drum heater ....................................FK2-0787..... 510 12 .........
Drum heater board...........................FM2-0841 .... 510 1 ...........
Drum separator claw (3) ..................FB2-6899..... 600 17 .. 500K
Duplex feed drive assembly.............FM2-4204 .... 265 ..............
Duplex feed drive clutch...................FK2-0850..... 265 3 ...........
Duplex feeder assembly ..................FB5-3034..... 360 ..............
Duplex feeder drive board................FM2-3654 .... 360 48 .........
Duplex feeder fan ............................FH6-1742..... 360 82 .........
Duplex feeder motor (small round) ..FK2-0144..... 360 47 .........
Duplex feeder motor (square; 1) ......FK2-0825..... 360 55 .........
Duplex feeder motor (square; 2) ......FK2-0826..... 360 56 .........
Duplex feeder photo interrupter (6) ..FK2-0149..... 360 45 .........
Duplex feeder registration sensor flag..FB5-3335..... 360 42 .........
Exit tray assembly L1 (supply item)....F24-2106 ..... ....................
Exit tray on machine ........................FB6-7025..... g20 4 ...........
Exit tray rollers (2)............................FB5-3419..... g20 2 ...........
Exit tray slide ...................................FB6-7027..... g20 6 ...........
Exposure lamp.................................FM2-3185 .... 420 4 ...........
External delivery upper assembly ....FB5-3420..... 351 ..............
Fan...................................................FK2-0103..... 103 13 .........
Fan (primary; vertical) ......................FK2-0103..... 191 2 ...........
Fan filter...........................................FC6-3482..... 103 12 .. 500K
Fan; exhaust (horizontal) .................FK2-0840..... 190 5 ...........
Fan; exhaust (horizontal) filter .........FC6-3483..... 190 3 ...........
Fan; exhaust (horizontal) ozone filter ...FC6-3693..... 190 2 .... 500K
Feeder assembly (transport assembly)....FG6-9897 .... 330 ....... 500K
Feeder belt (1; center) .....................FB3-8505..... 330 6 ...........
Feeder belt (2) .................................FB5-5522..... 330 1 ...........
Feeder fan assembly (with housing) ...FM2-3023 .... 192 ..............
Finisher-T1 document sensor
(with single actuator) ....................4G3-0639..... q10-31 .........
Finisher-T1/T2 actuator (single).......4A3-1673 ..... q10-30 .........
Finisher-T1/T2 actuator/flag.............FC5-4162..... q10-4 ...........
Finisher-T1/T2 actuator/flag.............FC5-5004..... q10-27 .........
Finisher-T1/T2 casters (4)................4G3-0640..... q11-49 .........
Finisher-T1/T2 clutches (2) ..............FH6-5101..... q11-65 .........
Finisher-T1/T2 entry actuator...........FL2-0808 ..... q11-43 .........
Finisher-T1/T2 exit tray ....................4A3-1710 ..... q10-20 .........
Finisher-T1/T2 feeder motor assembly 4G3-0661..... q25 ..............
Finisher-T1/T2 lower stack tray........4F3-0343 ..... q16-3 ...........
Finisher-T1/T2 lower stack
tray actuator .................................FC5-3516..... q16-6 ...........
Finisher-T1/T2 lower stack tray area
sensor board ................................4G-1489....... q16-20 .........
Finisher-T1/T2 lower stack tray motor..4K1-1102 ..... q16-15 .........


CANON IR 5070 / 5570 / 6070 / 6570
PART DESCRIPTION
Finisher-T1/T2 lower stack tray paper
detect sensor unit ........................ 4G3-0635 .... q16-4............
Finisher-T1/T2 lower stack tray
photo interrupter .......................... WG8-5593... q16-26..........
Finisher-T1/T2 lower stack tray slide ... 4A3-1661..... q16-2............
Finisher-T1/T2 main control board .. 4G1-1487 .... q90...............
Finisher-T1/T2 micro switch (2) ....... FH7-6379 .... q11-21..........
Finisher-T1/T2 motor ....................... 4K1-1106..... q11-5............
Finisher-T1/T2 motor ....................... FH5-1036 .... q11-80..........
Finisher-T1/T2 operation
tray assembly............................... 4G3-0660 .... q20...............
Finisher-T1/T2 operation tray motor... FH5-1039 .... q20-18..........
Finisher-T1/T2 operation tray motors
(2; round) ..................................... FH5-1040 .... q20-13..........
Finisher-T1/T2 operation tray
photo interrupters (4) ................... WG8-5593... q20-17..........
Finisher-T1/T2
photo interrupter (3) ..................... WG8-5593... q10-29..........
Finisher-T1/T2
photo interrupter (3) ..................... WG8-5509... q11-41..........
Finisher-T1/T2 pressure
roller assembly............................. FM2-0730.... q31...............
Finisher-T1/T2 return roller assembly .. FM2-0725.... q30...............
Finisher-T1/T2 return roller
assembly actuator........................ FC5-3451 .... q30 2............
Finisher-T1/T2 return roller assembly
Finisher-T1/T2 staple assembly ...... FM2-0721.... q40...............
Finisher-T1/T2 swing guide assembly . 4G3-0767 .... q32...............
Finisher-T1/T2 upper guide assembly
(ADF accessory?) ........................ 4G3-0641 .... q33...............
Finisher-T1/T2 upper stack tray....... 4F3-0343..... q15-3............
Finisher-T1/T2 upper stack
tray actuator................................. FC5-3516 .... q15-8............
Finisher-T1/T2 upper stack tray area
sensor board................................ 4G1-1489 .... q15-25..........
Finisher-T1/T2 upper stack tray
micro switch ................................. FH7-6377 .... q15-10..........
Finisher-T1/T2 upper stack tray motor. 4K1-1102..... q15-20..........
Finisher-T1/T2 upper stack tray paper detect
sensor unit ................................... 4G3-0655 .... q15-4............
Finisher-T1/T2 upper stack tray
Finisher-T1/T2 upper stack tray slide... 4A3-1661..... q15-2............
Finisher-T2 inner side plate assembly . 4G3-0671 .... q57...............
Finisher-T2 inner side plate
assembly motor .......................... 4K1-1104..... q57-1............
Finisher-T2 inner side plate assembly
Finisher-T2 inner side plate assembly
sensor flag ................................... FB3-7895 .... q57-3............
Finisher-T2 motor mount assembly . 4G3-0670 .... q59...............
Finisher-T2 motor mount assembly motors
(2; cylindrical)............................... FH5-1068 .... q59-5............
Finisher-T2 motor mount assembly
photo interrupters (2) ................... FK2-0149 .... q59-6............
PART DESCRIPTION
Finisher-T2 saddle assembly
micro switch .................................WC4-5128 ... q50-98..........
Finisher-T2 saddle assembly motor ...4K1-1103..... q50-39..........
photo interrupters (8) ...................WG8-5593 ... q50-95..........
roller flag ......................................FB3-7925..... q50-48..........
sensor flag ...................................FB3-7979..... q50-56..........
sensor flag ...................................FB5-5937..... q50-62..........
tray assembly...............................4G3-0674 .... q51...............
Finisher-T2 saddle assembly tray
exit actuator .................................FC5-5045 .... q51-8............
Finisher-T2 saddle assembly tray exit
photo interrupter...........................WG8-5593 ... q51-10..........
Finisher-T2 saddle control board .....4G1-1489 .... q91...............
Finisher-T2 saddle guide assembly .FM2-0756 .... q53...............
Finisher-T2 saddle paper
delivery assembly ........................4G3-0675 .... q58...............
Finisher-T2 saddle paper delivery assembly
photo interrupter...........................WG8-5593 ... q58-22..........
Finisher-T2 saddle paper delivery assembly
sensor flag ...................................FB3-7910..... q58-11..........
Finisher-T2 saddle paper
feeder actuator.............................4A3-1748..... q55-13..........
Finisher-T2 saddle paper f
eeder assembly............................4G3-0654 .... q55...............
Finisher-T2 saddle paper feeder cover
full sensor.....................................4A3-1919..... q55-73..........
Finisher-T2 saddle paper feeder
driver board..................................4G1-1486 .... q55-69..........
full actuator ..................................4A3-1755..... q55-16..........
micro switch .................................FH7-6379 .... q55-64..........
motor M112..................................4K1-1105..... q55-28..........
motor M113..................................FH5-1043 .... q55-43..........
Finisher-T2 saddle paper feeder paper
path actuator ................................4A3-1703..... q55-7............
Finisher-T2 saddle pass lower
guide assembly ............................4G3-0673 .... q56...............
Finisher-T2 saddle pass lower guide
assembly motor............................4K1-1103..... q56-4............
Finisher-T2 saddle pass lower guide assembly
Finisher-T2 saddle stapler assembly ..FM2-1634 .... q54...............
Front door micro switch ...................WC4-5125 ... 101 36 ..........
Front door photo interrupter.............FK2-0149..... 101 30 ..........
Front photo interrupter (4) ...............FK2-0149..... 102 13 ..........
Fuser cleaner roller..........................FA9-3860..... 810 3 ............
Fuser cleaner web ...........................FY1-1157..... 810 7 .... 500K


CANON IR 5070 / 5570 / 6070 / 6570
PART DESCRIPTION
Fuser fan .........................................FH6-1548 .... 320 9 ............
Fuser gear; 22t/60t ..........................FS6-0105..... 810 65 ..........
Fuser gear; 23t ................................FS6-0106..... 810 66 ..........
Fuser gear; 28t ................................FS6-0103..... 810 63 ..........
Fuser gear; 44t ................................FS6-0134..... 810 36 ..........
Fuser gear; 50t ................................FS6-0107..... 810 67 ..........
Fuser gear; 60t ................................FS6-0104..... 810 64 ..........
Fuser heat element..........................FM2-3012 .... 810 37 ..........
Fuser heat roller...............................FC6-3566 .... 810 16 .. 500K
Fuser heat roller bearings (2) ..........XG9-0563 .... 810 27 ..........
Fuser heat roller bushings (2) ..........FC6-3502 .... 810 13 .. 500K
Fuser heat roller drive gear..............FS7-0666..... 810 62 ..........
Fuser heat roller drive gear; 52t.......FG6-0737 .... 810 35 ..........
Fuser heat roller separator pawls (6) ...FB5-3625..... 350 13 .. 500K
Fuser heater board ..........................FM2-3648 .... 941 ...............
Fuser inlet flag .................................FC5-5145 .... 320 140 ........
Fuser motor (in front, for web?) .......FK2-0828..... 810 40 ..........
Fuser outlet sensor unit ...................FM2-4195 .... 320 51 ..........
Fuser paper sensor lever.................FB2-7222..... 810 1 ............
Fuser photo interrupter ....................FK2-0149..... 810 76 ..........
Fuser photo interrupters (2) .............FK2-0149..... 810 16 ..........
Fuser pressure roller .......................FC6-3838 .... 320 96 .. 500K
Fuser pressure roller bearings (2)....XG9-0564 .... 320 113 ........
Fuser pressure roller
separator claws (2).......................FA2-9037..... 320 3 ....... 1M
Fuser sub-thermistor (towards rear) FM2-4161 .... 810 23 ..........
Fuser thermistor
(includes two thermistors) ............FK2-0809..... 810 19 .. 500K
Fuser thermal switch........................FM2-4214 .... 810 38 ..... 1M
Fuser unit.........................................FM2-3052 .... 810 ...............
Fuser/feeder gear; 15t ....................FS7-0660..... 320 114 ........
Fuser/feeder gear; 15t/35t ...............FS3-0081..... 320 86 ..........
Fuser/feeder gear; 19t (2)................FS6-0025..... 320 16 ..........
Fuser/feeder gear; 20t .....................FS6-0081..... 320 136 ........
Fuser/feeder gear; 254t/49t (2) ........FU6-0741 .... 320 110 ........
Fuser/feeder gear; 26t .....................FS6-0042..... 320 26 ..........
Fuser/feeder gear; 35t .....................FS3-0082..... 320 87 ..........
Fuser/feeder gear; 60t .....................FU6-0738 .... 320 102 ........
Fuser/feeder motor (round,
mounted on board or plate) ..........FK2-0803..... 320 10 ..........
Fuser/feeder motor (square) ............FK2-0827..... 320 44 ..........
Fuser/feeder paper reverse
sensor lever .................................FB2-7155..... 320 78 ..........
Fuser/feeder photo interrupter (6)....FK2-0149..... 320 60 ..........
Fuser/feeder sensor harness
(might be micro switch; MSW3)....FG6-5483 .... 320 36 ..........
Hard drive ........................................WM2-5216 ... 900 11 ..........
HV switch unit (front door area) .......FG2-6932 .... 101 6 ............
HVT .................................................FM2-3653 .... 980 ...............
Interface board ................................FM2-3624 .... 211 26 ..........
Internal delivery upper assembly .....FB5-3399..... 350 ...............
Inverter board .................................FK2-0633..... 211 5 ............
PART DESCRIPTION
Laser unit .........................................FM2-3670 .... 460 ..............
Lifter drive assembly (2)...................FG6-5039 .... 232 ..............
Lifter drive motor (2).........................FK2-0017..... 232 5 ...........
Lifter drive paper sensor arm (2)......FB2-9248..... 232 2 ...........
Lifter drive photo interrupter (2) .......FK2-0149..... 232 4 ...........
Main controller board ......................FM2-3794 .... 900 1 ...........
Main drive assembly ........................FM2-3018 .... 250 ..............
Main drive clutch..............................FK2-0852..... 250 19 .........
Main drive motor ..............................FK2-0801..... 250 21 .........
Main motor (M2; round,
mounted to board or plate) ...........FK2-0802..... 281 1 ...........
Main motor drive assembly ..............FM2-3073 .... 281 ..............
Motor driver board ...........................FM2-3655 .... 960 ..............
Multi-feed (bypass) assembly ..........FM2-3033 .... 315 ..............
Multi-feed (bypass) board ................FG5-6289 .... 316 11 .........
Multi-feed (bypass) paper
sensor lever..................................FB5-3573..... 315 24 .........
Multi-feed (bypass) photo interrupter ..FK2-0149..... 315 33 .........
Multi-feed (bypass) pickup roller ......FB1-8581....315 3 120K fds
Multi-feed (bypass) separator roller .FB5-0873....315 8 120K fds
Multi-feed (bypass) tray assembly ...FM2-4188 .... 316 ..............
Multi-feed (bypass) tray extension ...FB6-6974..... 316 5 ...........
Operation panel analog touchpad....FK2-0246..... 130 14 .........
Operation panel assembly ..............FM2-2088 .... 130 ..............
Operation panel CPU.......................FM2-1249 .... 130 16 .........
Operation panel inverter board .......FM2-1259 .... 925 ..............
Operation panel keypad...................FM2-1250 .... 130 17 .........
Operation panel LCD .......................FL2-1092 ..... 130 15 .........
Operation panel start button ............FC5-6653..... 130 21 .........
Paper path photo interrupters .........FK2-0149..... 102 13 .........
Paper sensor board (2) ....................FG6-1941 .... 104 19 .........
Paper stock assembly; left ...............FM2-4200 .... 303 ..............
Paper stock assembly; right.............FM2-4196 .... 302 ..............
Pickup drive assembly motor; left ....FH6-1717..... 263 2 ...........
Pickup drive assembly; left ..............FM2-3108 .... 263 ..............
Pickup/feeding roller
(deck cassette;8) ............ FF5-9779......310 42/312 36 ....250K
Platen glass .....................................FL2-3160 ..... 210 26 .........
Platen sensor actuator .....................FC5-2882..... 211 23 .........
Potential sensor board .....................FM2-3040 .... 940 7 ...........
Potential sensor board fan ...............FK2-0795..... 940 4 ...........
Power supply ...................................FK2-0799..... 103 1 ...........
Power switch Might be the "HV" switch................ 105 13 .........
Pre-registration clutch ......................FK2-0851..... 260 5 ...........
Pre-registration drive assembly .......FM2-3021 .... 260 ..............
Pre-registration fan ..........................FK2-0844..... 260 4 ...........
Pre-registration motor ......................FK2-0823..... 260 3 ...........
Pre-separation charge
assembly scraper .........................FA4-1867..... 570-6 .... 500K
Pre-transfer corona assembly..........FM2-4217 .... 570 .......... 1M
Pre-transfer corona cleaning motor .FG6-9172 .... 570 20 .........
Pre-transfer corona wire ..................FB4-3687..... 570 3 .... 500K
Pre-transfer corona wire cleaner......FF5-3090 ..... 570 19 .. 500K
Primary corona assembly ................FM2-3069 .... 550 ..............


CANON IR 5070 / 5570 / 6070 / 6570
PART DESCRIPTION
Primary corona cleaning motor........ FH5-1138 .... 550 14..........
Primary corona wire ........................ FB4-3687 .... 550 17.. 500K
Primary corona wire cleaner (2) ...... FF5-6883..... 550 9.... 500K
Primary grid wire ............................. FY1-0883 .... 550 16.. 500K
Punch unit M1 control board............ FG3-2885 .... q92...............
Punch unit M1 main body
micro switch (2)............................ WC4-5128 ... q12-24..........
Punch unit M1 main body
motor (round) ............................... FH5-1075 .... q12-17..........
Punch unit M1 motor (square) ......... FH5-1043 .... q12-28..........
Punch unit M1 paper dust
sensor unit ................................... FM2-1521.... q12-25..........
Punch unit M1 photo interrupter ...... WG8-5593... q12-27..........
Punch unit M1 phototransistor board . FG3-3108 .... q34-5............
Punch unit M1 punch assembly L1.. FM2-1512.... q34-8............
Punch unit M1 punch assembly M1. FM2-1513.... q34-8............
Punch unit M1 punch assembly N1 . FM2-1514.... q34-8............
Punch unit M1 punch assembly P1 . FM2-1515.... q34-8............
Punch unit M1 slide assembly motor
(cylindrical)................................... FH5-1074 .... q34-13..........
Punch unit M1 slide assembly
photo interrupters (2) ................... FK2-0149 .... q34-14..........
Reader controller board................... FM2-3623.... 935...............
Reader photo interrupters (3) .......... FK2-0149 .... 211 21..........
Registration clutch........................... FH7-5728 .... 325 28..........
Registration photo interrupter .......... FK2-0149 .... 325 29..........
Registration roller; lower.................. FB5-5582 .... 325 8............
Registration roller; upper ................. FB5-5581 .... 325 7............
Registration transfer assembly ........ FM1-0768.... 325...............
Scan cable; front ............................. FC5-4598 .... 211 4............
Scan cable; rear .............................. FC5-4999 .... 211 28..........
Scan fan .......................................... FK2-0636 .... 194...............
Scan motor ...................................... FK2-0635 .... 211 24..........
Separation claw drive assembly ...... FG5-5789 .... 720...............
Separator corona wire ..................... FB4-3687 .... 580 31.. 500K
PART DESCRIPTION
Separator corona wire cleaner.........FF5-3090..... 580 26 .. 500K
Separator corona wire cleaner.........FF5-6884..... 580 24 .. 500K
Slit glass (above drum) ....................FF5-9899..... 102 7 ............
Toner bottle drive assembly ............FM2-3024 .... 276...............
Toner bottle drive assembly motor ..FK2-0015..... 276 4 ............
Toner hopper drive assembly ..........FM2-3029 .... 275...............
Toner hopper drive assembly motor FK2-0813..... 275 1 ............
Toner sensor ..................................FK2-0812..... 620 12 ..........
Toner stir motor M20 .......................FK2-0814..... 101 18 ..........
Transfer corona wire........................FB4-3687..... 570 3 .... 500K
Transfer corona wire cleaner ...........FF5-6883..... 580 23 .. 500K
Transfer corona wire cleaner ...........FF5-6884..... 550 10 .. 500K
Transfer/separator
corona assembly..........................FG6-5911 .... 580...............
Transfer/separator corona
cleaner motor ...............................FG6-9172 .... 580 28 ..........
Transfer/separator corona
paper guide ..................................FB2-7043..... 580 11 ..........
Vertical path drive assembly
(including motor) ..........................FM2-3022 .... 230...............
Vertical path duplex feed drive assembly
(includes motors) .........................FM2-3091 .... 231...............
Vertical path motor (square) ............FK2-0822..... 230 2 ............
Vertical path motor; duplex
(square) .......................................FK2-0820..... 231 1 ............
(square; large)..............................FK2-0824..... 231 1 ............
(square; large)..............................FK2-0830..... 231 3 ............
Waste toner assembly .....................FG6-4876 .... 280...............
Waste toner assembly micro switch FG6-5481 .... 280 8 ............
Waste toner bottle ...........................FB2-6793..... 105 36 .. 500K
Waste toner long pipe......................FA9-3961..... 280 11 ..........
Waste toner tube (small piece on top) FB2-8402..... 280 1 ............
DIAGNOSTICS AND SIMULATIONS

JAM CODES
The first two digits of the jam code (01, 02, 0A or 0B) describe part of the jam. 01 is delay. 02 is stationary. 0A is
residual (presumably there from previously). 0B is cover open.
The next two digits represent the location of the jam. For example, 0101 would be a delay registration jam. 0B0F
would be a cover open fuser claw jam.
We are listing the second pair of digits here, represented in the factory service manual as xx01, xx02, etc.
01: Registration
0E: Cassette 4 exit
16: Duplex pre-registration
02: Write check sensor
0F: Fuser claw jam sensor
17: Fuser inlet jam
03 thru 06: Vertical path sensors
10: Inside delivery sensor
18: Fuser exit sensor
11: Outside delivery sensor
1001 thru 1788 are finisher jams
07: Right deck pull off
08: Left deck pull off
12: Delivery jam
0001 thru 0095 are document feeder
jams
0B: Right deck retry
13: Reverse sensor jam
14: Delivery jam
0C: Left deck retry
0D: Cassette 3 retry
15: Duplex jam


CANON IR 5070 / 5570 / 6070 / 6570
Alarm codes
04-0001: Right deck lift
04-0002: Left deck lift
04-0003: 3rd cassette lift
04-0004: 4th cassette lift
04-0008: Optional deck lift
04-0009: Horizontal registration home sensor
06-0003: Fuser web missing
11-0001: Waste toner full
11-0003: Cleaner toner clog

33-0001: Curl fan in delivery assembly
33-0009: Duplex fan
33-0016: Exhaust fan
60-0001: Shift tray
61-0001: Staple
62-0001: Stitcher
65-0001: Punch case full
TROUBLE CODES
Note: Canon lists DC controller as a solution for every error code, so we decided to leave it off the list of possible
problems, rather than listing it dozens of times.
E032-0001: NE controller board.
E000-0000, 0010: Fuser did not heat up. Lamps,
thermistor, connections, SSR, AC driver board.
E061-0001, 0002: Laser shutter, potential sensor or laser
unit.
E001-0001, 0002, 0003, 0010: Fuser temperature too
high. AC driver board, shorted thermistor.
E100-0001: Laser problem. Laser unit.
E002-0000, 0001, 0010: Fuser temperature not rising at
E110-0001: Laser motor.
correct pace. Thermistor, thermal switch, lamps.
E121-0001: Controller fan.
E003-0000, 0010: Fuser temperature not rising at correct
E196-1abb, 2abb, 3abb: RAM or EEPROM problem.
pace. Thermistor, thermal switch, lamps.
E202-0001, 0002: Scan problem. Scan home sensor,
E004-0101, 0102, 0102, 0104, 0105, 0106, 0201, 0202,
scan motor, reader controller board.
0203, 0204, 0205: IH (fuser) power supply or IH
E225-0001, 0002: Exposure lamp light level problem:,
control.
exposure lamp, lamp inverter board, reader
Note: The above codes require a technician to reset the
controller board.
machine. To do so, enter service mode. Select
E227-0001, 0002, 0003, 0004: 24volt power supply.
COPIER>FUNCTION>CLEAR>ERR. Press "OK."
E240-0000: Main controller board or DC controller board
Turn power off and then back on.
problem.
E005-0000, 0001, 0010: Fuser web cleaner belt is used
E248-0001, -0002, 0003: EEPROM problem or reader
up. This requires a technician to reset the
controller board.
machine. To do so, enter service mode. Select
E315-0007, 000d: JBIG error. Power off and back on.
COPIER> COUNTER>MISC>FIX-WEB. Set to 0.
E400-0001, 0002, 0003: ADF controller board or reader
Then go to COPIER>COUNTER>DRBL-1>FXcontroller board.
WEB. Set to 0.
E413-0001, 0002: ADF shift motor or its home sensor.
E005-0001: Fuser web cleaner solenoid. This requires a
E490-0001: Wrong ADF on machine.
technician to reset the machine. To do so, enter
E503-0002, -0003: Communication problem with saddle
service mode. Select COPIER>
stitcher; finisher controller board.
COUNTER>MISC>FIX-WEB. Set to 0. Then go to
E514-8001,
8002: Finisher trail edge assist motor,
COPIER>COUNTER>DRBL-1>FX-WEB. Set to 0.
mechanism
or its sensor.
The web solenoid engages a certain amount of times.
E519-8001,
0002:
Finisher gear change motor, sensor or
This can be set to normal (0) or double that (1) in
mechanism.
service mode
E530-8001, -8002: Finisher front alignment plate
COPIER>OPTION>BODY>CBLTINVL.
problem; motor, sensor.
E010-0000: Paper feed motor problem.
E531-0001,
-0002: Finisher stapler motor or sensor.
E012-0000: Drum motor problem.
E532-8001,
-8002: Stapler shift motor or stapler shift
E013-0000: Waste toner backed up. After emptying
home
sensor.
waste bottle or solving problem, go to service
E535-8001,
-8002:
Finisher swing motor, safety switch or
mode COUNTER>MISC>WST-TNR to reset.
sensor
problem.
E014-0000: Fuser motor.
E537-8001, -8002: Finisher rear aligning plate home
E020-0000, 0001, 0002: Toner feed problem; shutter,
sensor or motor.
toner sensor, toner motor, motor disconnected.
E540-8001,
-8002, -8003: Finisher upper tray lift motor, sensor
E025-0001, 0002, 0003: Toner bottle feed motor is no
problem.
good.


CANON IR 5070 / 5570 / 6070 / 6570
Error Codes continued
E542-8001, -8002, -8003, -00FF: Finisher lower tray lift motor
or sensor.
E584-8001, -8002: Finisher shutter home sensor, stack
feed motor.
E590-8001, -8002: Punch home sensor, punch horizontal
registration motor, punch driver problem.
E591-8001, -8002: Finisher punch dust sensor problem.
E592-8001 thru 8009, 800A: Finisher punch horizontal
registration sensor.
E593-8001, -8002: Finisher punch shift motor or sensor.
E5F0-0001, -0002: Saddle Finisher paper position plate
motor M4s or home sensor.
E5F1-0001, -0002: Saddle folding motor or clock sensor.
E5F2-0001, -0002: Saddle guide motor or guide home
position sensor.
E5F3-0001, -0002: Finisher saddle alignment motor or
alignment plate home sensor.
E5F4-0001, -0002: Saddle rear stapler motor or rear
home switch.
E5F5-0001, -0002: Saddle finisher stitcher motor (front)
or home switch.
E5F6-8001 thru -8005: Saddle Finisher paper push plate
motor M8s or push plate home sensor PI15s.
E5F9-0001: Saddle Finisher inlet door open switch ms1s
or inlet door sensor p19s.
E5F9-0002, -0003: Saddle Finisher exit door open switch
ms3s or exit door sensor ms3s.
E602-0001, -0002, -0003, 0006, 0007, and other E602
codes: Main controller board or hard disk drive.
E674-0001: Fax board.
E710-0001, -0002: DC controller, main controller board
or cable.
E711-0001, -0002: IPC error.
E713-0000: Finisher controller board or DC controller

board.
E717-0001, -0002: Remote diagnostic device problem or
main controller board. Reset with service mode:
Select COPIER>FUNCTION>CLEAR>ERR. Press
"OK." Turn power off and then back on.
E719-0001, -0002, -0003, -0011, 0012: Coin vendor
problem or main controller board. Reset with
service mode: Select
COPIER>FUNCTION>CLEAR>ERR. Press "OK."
Turn power off and then back on.
E730-1001, 100A, 9004, 9005, A006, A007, B013: PDL
reset needed.
E732-0001: Reader controller board, or main controller
board.
E733-0000, -0001: Main controller board or DC controller
board.
E740-0002: Main controller board.
E743-0000: Reader controller or main controller board.
E744-0001, -0002, -0003, -0004, -1000, -2000:
Language file boot ROM problem.
E745-0001, 0002, 0003, 0004:
E746-0003: Wrong UFR board.
E749-0000: PDL/MEAP error (not on display; only in
error history). Power off and on to reset.
E804-0000, -0001: DC power supply fan.
E805-0001, -0002: Heat discharge fan.
E821-0001: Cleaner clogged with toner and/or heat
discharge fan air filter needs replacing.
E824-0001: Primary charge fan.
E840-0001, 0002: Shutter motor or its home sensor.
E841-0001: Fuser inlet guide solenoid.
SIMULATIONS
Service mode:
is the additional functions key.
Disconnect the cable from the external controller or from the network before entering service mode. Be especially
careful that no print jobs are sent while in the FUNCTION mode.
Press
key. Press "2" & "8" at the same time. Press

. Display will now show choice of copier, feeder, sorter
(finisher) or board modes, level 1. Press "reset" to return to previous screen. Press "reset" twice to exit. Touch
the item on the screen that you wish to access. You will go to level 2 screen, touch what you wish. Top row will
list what your choice of screens are (I/0, adjust, function, option, test, counter). Touch the one you wish to use.
This will bring you into a level 3 screen. Select what you want on the screen. Keys are self explanatory (user
mode, clear, previous, etc.) Level 1 is selected by pressing an item at top of screen. Level 2 is selected by
pressing a highlighted item of choice. Level 3 is selected by pressing the item. +/- will reverse + & -. It appears
that you can print out a test copy in a service mode by pressing Start.
Note that somewhere on the machine (probably inside front door) there is a "service label," which lists the factory
settings for adjustments. When in doubt, set adjustments to this.
Updates and corrections are posted at our website (www.intravia.com).


CANON IR 5070 / 5570 / 6070 / 6570
Simulations - continued
DISPLAY: COPIER>DISPLAY>VERSION
VERSION: ROM version. DC-CON is DC controller. R-CON is reader controller. PANEL is operation panel CPU bard.
FEEDER is DADF controller board. SORTER is finisher controller board. FAX is fax. NIB is network board.
PS/PCL is for printer board. SDL-STCH is saddle-stitch finisher controller board. MN-CONT is main controller
board. DIAG-DVC is self diagnosis device. RUI is remote UI. RIP1 is RIP1 board. BOOT-ROM is boot ROM of
main controller block. LANG-xx is the language. There are others that we dont list here.
COPIER>DISPLAY>ACC-STS
ACC-STS: Connection of accessories.
FEEDER (0 is none. 1 is installed.)
SORTER: Manual is confusing.
0: no finisher, 1: finisher. 2: saddle finisher. 3: Shift tray punch type 0. 4: saddle finisher + paper folding unit.
1: 2-hole, 2: 2/3-hole, 3: 4-hole (sw).
DECK: 0 is none. 1 is connected.
CARD (control card): 0 is none. 1 is connected.
DATA-CON (self diagnosis device): 0 is none. 1 is connected.
RAM: Size of memory on main controller (64MB or 128MB).
COINROBO: Coin vendor. 0 is none. 1 is connected.
NIB: Network board connection. 0 is none. 1 is Ethernet board. 2 is Token-Ring. 3 is both.
PS/PCL: 0 is none. PS/PCL connected if 1. 2 is PS Kanji.
PDL-FNC1 & FNC2: Various choices; no explanation provided.
HDD: Hard drive type.
PCI1/2/3: Board name. (-) if not connected.
RIP1: RIP1 board not connected if 0. Connected if 1.
COPIER>DISPLAY>ANALOG
ANALOG: Readings by sensors. TEMP (machines internal temperature), HUM (humidity), ABS-HUM (absolute
humidity), OPTICS (lamp temperature), FIX-C (fuser heat roller temperature; center), FIX-E (fuser heat roller
temperature; ends), FIX FIX-U (fuser heat roller temperature), FIX-SHTR (edge of user roller, shutter thermistor).
COPIER>DISPLAY>CST-STS
CST-STS: Cassette and bypass paper sizes.
WIDTH-C3, WIDTH-C4, WIDTH-MF.
JAM: Detailed jam data (how many, where, what date, what sensor).
ERR: Detailed service error data (how many, where, what date, what sensor).
COPIER>DISPLAY>HV-STS
PRIMARY is primary charge current. PRE-TR is pre-transfer current. TR is transfer current. SP is separator current.
BIAS is developer bias. SP-N2 is separation current for 2nd side of duplex. TR-N2 is transfer current for 2nd side
of duplex.
COPIER>DISPLAY>CCD
TARGET-G: Green target value. GAIN-0G & GAIN-EG: Gain level adjustment for CCD odd numbered & even
numbered bits.
COPIER>DISPLAY>DPOT
DPOT-K: Drum surface potential. Other targets and measurements/adjustments not listed here.
COPIER>DISPLAY>SENSOR:
MISC:
COPIER>DISPLAY>MISC
LPOWER: Laser intensity.
FEEDSIZE: Original size. TRY-WIDE: Distance between
slides. SPSN-LMN: Post separation sensor light
DOC-SZ is originals size.
emission level. SPSN-RCV: Post separation light
ALARM: BODY is machine. DF is document feeder.
reception level. RDSN-LMN: Real sensor light
SORTER is finisher.
emission level. RDSN-RCV: Read sensor light
ALARM-2: Error code information.
reception level. DRSN-LMN: Delivery reversal
ENVRNT: Environment indication.
sensor light emission level. DRSN-RCV: Delivery
COPIER>FEEDER>DISPLAY
reversal sensor light reception sensor level.


CANON IR 5070 / 5570 / 6070 / 6570
I/O DISPLAY MODE
COPIER>I/O: Not covered here: 30 pages of sensor
tests in service manual.
ADJUSTMENT MODE
COPIER>ADJUST>AE
AE-TBL: Adjust range of characters.
COPIER>ADJUST>ADJ-XY
X is x direction, Y is y direction, S is for shading. Y-DF is
doc feed Y. STRD_POS adjusts CCD read position
for DF stream feed mode.
COPIER>ADJUST>CCD
DFTAR-G: Adjust shading target value for green in DF
mode.
COPIER>ADJUST>LASER
PVE-OFST: Laser write start position. POWER: laser
power.
DEVELOP:
COPIER>ADJUST>DEVELOP
BIAS: Development bias adjust.
HVT-DE: High voltage output adjust.
D-HV-DE: Developer high voltage output of DC
controller board.
TSPLY-ADJ: Adjust toner supply distribution.
DENS:
COPIER>ADJUST>DENS
DENS-ADJ: Density adjust. 5 is default.
COPIER>ADJUST>BLANK
BLANK-T: Lead edge void.
BLANK-B: Trail edge void.
V-CONT: COPIER>ADJUST>BLANK
Adjusts potential control system. EPOTOFST is offset
value for potential sensor. VL-OFST is offset for
potential control light area target. VD-OFST is VD
copier offset. DE-OFS-P is VL printer target
potential. VD-OFS-P is VD printer target potential
offset value. DE-OFST is VL target for copier.
HV-PRI: COPIER>ADJUST>HV-PRI
PRIMARY is adjustment of primary charge.
HV-TR: COPIER>ADJUST>HV-PTR
TR-N1 (1st side), TR-N2 (2nd side).
PRE-TR: Pre-transfer output adjust.
HVT-TR: Transfer high voltage output.
H-PRE-TR: Offset value for pre-transfer high
voltage of DC controller board.
D-PRE-TR: Offset value for pre-transfer high
voltage of DC controller board.
D-HV-TR: Offset value for transfer high voltage of
DC controller board.
HV-SP: COPIER>ADJUST>HV-SP
Separation charge adjustments
SP-N1: Separator voltage for first side of 2-sided
sheet.
SP-N2: Separator voltage for second side of 2sided sheet.
HVT-SP: Offset value adjust for separation output
of high voltage unit.
D-HV-SP: Offset value adjust for separation output
of DC controller.
FEED-ADJ: COPIER>ADJUST>FEED-ADJ
REGIST: Adjust registration timing.
ADJ-REFE: Adjust horizontal registration for repickup.
RG-MF: Adjust registration timing for bypass.
CST-ADJ: COPIER>ADJUST>CST-ADJ
Various cassette and bypass feed adjustments
(paper width, stacking capacity).
MISC: COPIER>ADJUST>MISC
ATM for atmospheric conditions. 0 is up to 2500meters
altitude. 1 is 2500-3000. 2 is 3000-3500 meters.
FEEDER: COPIER>FEEDER>ADJUST
DOCST: Original lead edge registration.
LA-SPEED: Original feed speed for ADF stream
feed.
SORTER: COPIER>SORTER>ADJUST
PNCH-HLE: Adjust punch hole position.
FUNCTIONS MODE: Press OK. Each will say COPIER>FUNCTION>xxxxx

DF-WLVL1/2: 1 is for platen glass white level. 2 is for DF
INSTALL
white level. Always do both.
TONER-S: Feeds toner from hopper to developer.
LASER: POWER. Tests laser. Does not adjust.
CARD: Enter numbers for card reader.
DPC: Potential sensor related items. DPC is forced
E-RDS 0 is off. 1 is use RDS.
potential control.
RGW-PORT: Server port for embedded RDS.
OFST is offset adjustment for potential sensor.
COM-TEST, COM-LOG, RGW-ADR: E-RDS functions.
CST: Auto adjustment of various cassettes and bypass.
CCD
Not broken down here: Put paper in place and
CCD-ADJ: Shading auto correct. Should be done after
adjust side plates to paper. Select the appropriate
replacing composite board or laser unit. Cover glass
item on the screen. Press OK.
with white paper, layers thick. Press OK. Runs for
CLEANING: WIRE-CLN: Cleans charge wire 5 times.
15 sec.

10

CANON IR 5070 / 5570 / 6070 / 6570
FIXING: NIP-CHK: Make about 20 copies. Place a sheet of paper in the multi-feeder (bypass.) Select the mode and
press OK. Paper will feed, stop in the fuser rollers and then eject. Measure shiny area. Should be 4.5 to 6.5
mm wide at ends.
PANEL: LCD-CHK, LED-CHK, LED-OFF, KEY-CHK. Keys can all be checked and tested. TOUCHKCHK will adjust
coordinates. After selecting and pressing OK, press + on touch panel at nine location in sequence. Press
TOUCHKEY again.
INPUT KEY/DISPLAY: Various keys will give an indicator, though not necessarily the one you would expect. This is
what others call inputs.
Item: Display
Copy:
Reset: Reset
Start: Start
Help:
Scan: Other
Stop: Stop
Clear: Clear
0 to 9: 0 to 9
User mode: User
ID: ID.
16: Duplex left feed
PART-CHK: Test components. This is what others call
Outputs.
17: Primary charge cleaner
CL: Select clutches to test.
18: Pre-transfer cleaner
CL-ON: Check each clutch. Press OK. It will be on for 1/2
19: Transfer/separator cleaner
second, off for 10 seconds, etc.
20: Hopper stir
Code: Clutch
21: Hopper stir: CCW.
1: Bypass
22: Bottle.
2: Left deck pull out
23: Duplex horizontal registration
3: Side deck pickup
24: Shutter
4: Developer
25: Right deck lift
5: Registration
26: Left dick lift
MTR: Select motors to test.
27: Cassette 3 lift
MTR-ON: Check each motor. Press OK. It will be on for
28: Cassette 4 lift
10-20 seconds, then off for 10-20 seconds.
29: Side deck lift
Motor
30: Shift tray
1: Laser
SL: Select solenoids to test.
2: Drum
SL-ON: Check each solenoid. Press OK. It will be on for
3: Main
10 seconds, off for 10 seconds, etc.
4: Fuser
1: Right deck pickup
5: Right deck pickup
2: Left deck pickup
6: Left deck pickup
3: Cassette 3 pickup
7: Cassette 3/4 pickup
4: Cassette 4 pickup
8: Vertical path duplex feed
5: Manual feed release
9: Vertical path lower
6: Paper deck pickup roller release
10: Vertical path upper
7: Delivery flapper
11: Side deck main
8: Reverse flapper
12: Reversal
9: Fuser inlet guide drive; return
13: Duplex right feed
10: Fuser inlet guide drive; draw
14: Delivery
11: Fuser web solenoid
15: Pre-registration
CLEAR: Clears out various items (after power is turned off and back on.)
COPIER>FUNCTION>CLEAR
CNT-MCON: Clear service counter on main controller.
ERR: Initializes (resets) error codes E000, E001, E002, E003,
CNT-DCON: Clear service counter on DC controller.
E004, E005. Select item and highlight it. Press "OK."
MMI: Clear user mode settings.
Turn power off and back on.
MN-CON: Reset main controller RAM.
DC-CON: Initializes DC controller.
CARD: Clear group ID for card reader.
R-CON: clear reader controller.
ALARM: Clear alarm history.
SERVICE: Initializes backup data for service mode.
SND-STUP: Reset transmission read settings.
JAM-HIST: Initializes jam history.
CA-KEY: Reset CA certificate and key.
ERR-HIST: Initializes error history.

11

CANON IR 5070 / 5570 / 6070 / 6570
MISC-R: SCANLAMP: Tests exposure lamp.
MISC-P:
P-PRINT: Prints out service items.
USER-PRT: Print user modes.
PRE-EXP: Test pre-exposure LEDs.
D-PRINT: Service settings.
ENV-PRT: Temperature/humidity and fuser
temperatures.
KEY-HIST: Prints history of key presses.
HIST-PRT: Prints jams and error history.
COM-PRT: Communication errors printout.
SENS-ADJ: STCK-LMT: Test sensors in shift tray.
SYSTEM:
DOWNLOAD: Select mode. Press OK.
CHK-TYPE : Select partition number for hard drive
check or clear.
HD-CHECK: Check and recover partition.
HD-CLEAR: Initialize partition.
OPTIONS SETTING MODE:
PO-CNT: Potential control off (0,) or on (1).
MODEL-SZ: ADF size detect. 0 is AB. 1 is inch. 2 is A. 3
is AB/inch.
FUZZY: Fuzzy control on if 0. 1 is low humidity. 2 is
normal humidity. 3 is high humidity environment.
CONFIG: Selects multiple firmware on hard drive.
Languages and countries. Use +/- key to scroll
through.
TR-SP-C1: Switch transfer separation output when right
deck is used. 0 is default. 1 is to prevent retransfer.
2 is to prevent separation fault. 3 is to prevent
transfer fault.
TR-SP-C2: Switch transfer separation output when left
deck is used. 0 is default. 1 is to prevent retransfer.
2 is to prevent separation fault. 3 is to prevent
transfer fault.
TR-SP-C3: Switch transfer separation output when
cassette 3 is used. 0 is default. 1 is to prevent
retransfer. 2 is to prevent separation fault. 3 is to
prevent transfer fault.
TR-SP-C4: Switch transfer separation output when
cassette 4 is used. 0 is default. 1 is to prevent
TR-SP-MF: Switch transfer separation output when
bypass is used. 0 is default. 1 is to prevent
TR-SP-DK: Switch transfer separation output when
paper deck is used. 0 is default. 1 is to prevent
retransfer.
W/SCNR: 0 is no reader unit. 1 is present.
DFDST-L1: Adjust dust detect for ADF.
FEEDER: SENS-INT: Adjust the sensitivity of ADF

sensors.
MTR-CHK: Test ADF motor.
TRY-A4, A5R, LTR, LTRR: Automatic adjustment
of paper width detect for ADF.
FEED-CHK: Tests ADF.
CL-CHK: Test ADF clutches. Must enter the
number for the corresponding clutch.
CL-ON: Start the clutch test.
FAN-CHK: ADF fan.
FAN-ON: Test fan.
SL-CHK: Test ADF solenoids.
SL-ON: Start solenoid test.
MTR-ON: Test ADF motors.
ROLL-CLN: ADF cleaning mode.
FEED-ON: Run ADF.
DFDST-L2: Adjust dust detect for ADF; post job detect.

ENVP-INT: Log timing for humidity/temperature.
BASE-SW: MEAP switch to base model.
SC-L-CNT: Change paper threshold switching level.
DHON-TM, -IVL: Drum heater sleep modes timing.
DHOF-TM, -IVL: Drum heater sleep modes timing.
CBLTINVL: Change fuser cleaning web belt interval for
solenoid actuation. 0 is default. 1 is twice as often.
PO-CNTMD: Potential control mode. 0 at power up. 1 is
10 minutes and 60 after power up/reduced. 2 is 10
minutes and 60 minutes/normal mode.
W-CLN-P: Charge corona clean interval. 100-2000
prints.
IDL-MODE: Idle rotation mode for developer unit. 0 is
none. 1 is auto control. 2 is 120 seconds. 3 is 5
minutes for high humidity. 4 is power save mode.
FSPD-S1: Switch fuser control for special paper. 0 is
normal. 1 is special paper in high humidity. 2 is
thick paper.
TSPLY-SW: 0 changes control of toner supply by
humidity data. 1 is fixed pattern. 2 is normal
temperature/humidity mode (1.5 seconds). 3 is
high humidity (3 seconds).
SCANSLCT: ADF detect off if 0. On if 1.
OHP-TEMP: Transparency fusing temperature lowered
to separate from fuser better. 0 is off (198 degrees
centigrade; default). 1 is -5 degrees centigrade. 2
is -10. 3 is -15. 4 is -20.
SENS-CNF: Set optical sensor arrangement.
RAW-DATA: Specify how data should be printed.
SHARP: Sharpness. Default is 2.

12

CANON IR 5070 / 5570 / 6070 / 6570
Simulations Option Setting Mode continued
LAPC-SW: Switch laser APC connection.
FDW-DLV: Select face-up exit.
COTDPC-D: Factory.
EVL-VDT: Switch drum target potential to suit
environment.
RMT-LANG: Remote UI language choice.
HI-HUME: Developer bias frequency; 0 is default.
TPR-DECL: Not described.
IFAX-LIM: Limit fax volume.
DF-BLINE: Turn off edge emphasis for black lines in
stream feeding mode. 0 is off (default.) 1 is on.
User Settings
COPY-LIM: Max number of copies up to 9999.
SLEEP: Sleep mode off if 0, on if 1.
WEB-DISP: Fuser web will display warning if set to 1. No
warning if 0.
W-TONER: Turn off waste toner message (there will be
no warning) if set to 0. 1 will issue warning when
container is full.
COUNTER1, 2, 3, 4, 5, 6: Soft counters on control panel.
CONTROL: Limit control card.
B4-L-CNT: 0 counts sheets as small size. 1 as large.
COPY-JOB: Prevent auto start if set to 1.
PR-PSESW, IDPRN-SW, CNT-SW, TAB-ACC,
REMPNL, BCNT-AST, DOC-REM: Not covered
here. Default for all is 1.
SIZE-DET: Original size detect. 0ff if 1. On if 1.
DATE-DSP: Date time type of indicator. 0 is YY MM/DD.
1 is DD/MM YY. 2 is MM/DD/YY.
MB-CCV: Restricts control card users for mail box. 0
allows printing regardless of card in remote. 1
prevents printing without card. 2 disables control in
remote; no print job accepted in remote.
TRAY-STP: limits printing total. 0 is normal. 1 stops if
height sensor is reached.
MF-LG-ST: Turn on extra length key for longer sheets.
SPECK-DP: 0 will disable dust detection in stream feed.
1 will enable it.
CNT-DISP: Serial number if 0.
PH-D-EL: Number of lines for photo mode printing. 0 is
141. 1 is 134.
OP-SZ-DT: Size detect mechanism in book mode. 0ff is
from control panel (0.) 1 is automatic detect
(default).
NW-SCAN: Enable or disable network scanning. 0 is
disabled. 1 is enabled.
All other items listed in COPIER>OPTION>USER: Not
covered here. Default for all is 2.
COPIER>COUNTER
There are many hundred separate counters listed. Not
covered here.
DRM-H-SW: Set drum night heater to off. 0 is on

(default.) 1 monitors and turns it on if ambient
humidity is above 9g.
SMTPTXPN, SMTPRXPN, POP3PN, RUI-DSP: Not
ORG-LGL, -LTR, -LTRR, -B5: set paper sizes that ADF
does not recognize.
UI-BOX, -SEND, -FAX, -EXT: Not covered here. Default
for all is 2.
All other items listed in COPIER>OPTION>BODY: Not
COPIER>OPTION>CST
P-SZ-C1, -C2, -C4: Set paper size for right deck, left
deck and cassette 4. Default is 1.
U1-name to U4-name and CST-U1/U2/U3/U4: Set paper
names and sizes. All defaults are 2.
COPIER>OPTION>ACC
COIN: Coin op. DK-P: Side paper deck paper size.
CV2CT: Enable/disable large 2 count control.
CCV-LSZ: Large/small threshold. CC-SPSW: Set
control card IF support.
INT-FACE: COPIER>OPTION.INT-FACE: IMG-CONT is
EFI controller connection. AP-OPT, -ACCNT, CODE: Not covered here. Defaults are 2.
TEMPO: COPIER>OPTION>TEMPO
F-POT-SW: Enable/disable settings re transfer belt
problem caused by potential sensor.
F-POT-D: Make settings re transfer belt problem caused
by potential sensor.
F-HUM-SW: Enable/disable F-HUM-D settings re
environment sensor.
F-HUM-D: Set humidity for installation site.
COPIER>OPTION>LCNS-TR: Not covered here. All
default to 2.
FEEDER. COPIER>FEEDER>OPTION
SIZE-SW: Allow mix of AB/inch originals.
LS-DBL: Enable/disable high speed ADF mode.
STAMP-SW: Presence or absence of stamp.
SORTER. COPIER>SORTER>OPTION
BLNK-SW: Set margin of saddle crease.
MD-SPRTN: Enable/disable in case of finisher error.
BOARD: COPIER>BOARD>OPTION
FONTDL: Default is 1.
MENU-1 to 4: D
COPIER: COPIER>TEST>PG. Various test print items
and choices.

13

CANON IR 5070 / 5570 / 6070 / 6570
NETWORK: COPIER>TEST>NETWORK
NETWORK: PING. Check connection between machine and network for TCP/IP. Shut power. Connect network cable.
Turn on power. Test with system administrator for IP address of. Use COPIER>TEST>NETWORK>PING.
COUNTER: COPIER>COUNTER>TOTAL
SERVICE 1 & SERVICE 2: Total copy counters 1 & 2. COPY: Total copies. PDL-PRT: PDL print counter. FAX-PRT:
Faxes received. RMT-PRT: Remote copy/print counter. BOX-PRT: Box print counter. RPT-PRT: Report print
counter. 2-SIDE is duplex. SCAN is scan counter.
PICKUP: COPIER>COUNTER>PICKUP
C1 is right front deck. C2 is left front deck. C3 is cassette 3. C4 is cassette 4. MF is bypass. DK is deck. 2-side is
duplex 2nd side.
FEEDER level 3 FEED is ADF pickup. DFOP-CNT is number of times ADF is opened.
JAM level 3 TOTAL is machine total jams, FEEDER is ADF jam count. SORTER is finisher jam counter. 2-side is
duplex jams. MF is bypass. C1-C4, DK are jams, same as above.
MISC: FIX-WEB: Reset to 1 after replacing fuser web.
WST-TNR: Reset to 1 after replacing or emptying waste toner bottle.
PRDC-1: COPIER>COUNTER>PRDC-1
C4-SP-RL: Cassette 4 separator roller
PRM-WIRE: Primary wire
C4-FD-RL: Cassette 4 feed roller
PRM-GRID: Primary grid
LD-SP-RL: Left front deck separator roller
PO-WIRE: Pre transfer wire
LD-FD-RL: Left front deck feed roller
TR-WIRE: Transfer wire
LD-PU-RL: Left front deck pickup roller
SP-WIRE: Separator wire
RD-FD-RL: Right front deck feed roller
PRM-CLN: Primary wire cleaner
RD-PU-RL: Right front deck pickup roller
TR-CLN: Transfer wire cleaner
RD-PU-RL: Right front deck separator roller
PO-CLN: Pre transfer cleaner
M-SP-RL: Bypass separator roller
SP-CLN: Separator wire cleaner
M-FD-RL: Bypass feed roller
TR-CLN2: Transfer wire cleaner
M-PO-RL: Bypass pickup roller
FIX-TH1: Fuser thermistor
FX-UP-RL: Upper fuser roller
FIX-TH2: Fuser thermistor
FX-LW-RL: Lower fuser roller
OZ-FIL3: Ozone filter
FX-IN-BS: Fuser bushing
AR-FIL1: Air filter 1
FX-WEB: Fuser web. Reset after replacing web
AR-FIL2: Air filter 2
DLV-LCLW: Delivery lower separator claw
DRBL-1: COPIER>COUNTER>DRBL-1
PRM-UNIT: Primary charge
DLV-UCLW: Delivery upper separator claw
PO-UNIT: Pre transfer charger
DRBL-2: COPIER>COUNTER>DRBL-2
DF-PU-RL: ADF pickup roller
PO-SCRPR: Pre transfer scraper
DF-SP-PL: ADF separator plate
T/S-UNIT: Transfer/separator charger
DF-SP-PD: ADF separator pad
PT-DRM: Drum counter.
DP-FD-RL: ADF feed roller
CLN-BLD: Drum blade
LNT-TAPE1, 2, 3, 4, 5: ADF dust collector tape
SP-CLAW: Cleaner separator claw
PD-PU-MR: Side paper deck pickup motor
DVG-CYL: Magnetic roller
PD-SP-RL: Paper deck separator roller
DVG-ROLL: Developer unit roller
PD-FD-RL: Paper deck feed roller
C3-PU-RL: Cassette 3 pickup roller
FIN-STPR: Finisher stapler
C3-SP-RL: Cassette 3 separator roller
SDL-STPL: Saddle stapler
C3-FD-RL: Cassette 3 feed roller
FIN-BFFRL: Puncher swings
C4-PU-RL: Cassette 4pickup roller
Cross Reference Information on All Copiers
Is Listed In The Front Of This Edition.

14

CANON IC-MF6530 / 6550 / 6560 / 6580
Similar machines: None.
Speed: 23 copies per minute. Duplex included on all.
IC-MF6530 (no fax), IC-MF6550, IC-MF6560 (fax equipped),
IC-MF6580 (fax and network equipped)
IR-1023, 1023iF (internet fax equipped),
1023N (fax and network equipped)
Dimensions: Machine without 2nd cassette.
H: 18; W: 21; D: 17; Weight: 52 lbs.
List price when new: IR-1023: $1,500.00.
IR-1023N: $2,000.00. IR-2300iF: $2,400.
IC-MF-6530: Approximately $550.00.
MFC-6560: Approximately $675.00.
Year of Introduction: 2006.
IC-MF6500 SERIES CONSUMABLES
ITEM
DESIGNATION
IR-1023 SERIES CONSUMABLES

YIELD
All-in-one cartridge: 106..........................0264B001AA ... 5,000

Mono-component machine: There is no developer.
ITEM
DESIGNATION
YIELD
Toner: GPR-22 ..................................... 0386B003AA ...... 8,400

Drum unit: GPR-12 ............................... 0388B003AA .... 27,000
Mono-component machine: There is no developer.
ACCESSORIES AND OPTIONS

ITEM
PART NUMBER
MODEL
Cassette feed module (IC-MF & IR)
(One 500-sheet cassette)....................0928B002AA ........N1
Note: Cassette feed module is only option for IC series.
All other options apply to IR machines only.
Cabinet ................................................... .............................V1
Cassette ................................................. .......................... AD1
Card reader ............................................ .............................E1
Card reader attachment.......................... .............................D2
ITEM
PART NUMBER
MODEL
Card set .................................................. .................................
Card set 1, 2, 3 .......................................30, 100, 200..............
Braille label kit......................................... .............................A1
PCL print kit ............................................ ............................ M1
Network interface adapter....................... ...................... iN E11
Serial interface board.............................. .............................A1
Barcode print kit...................................... .............................B1
Handset .................................................. ....................... CT-25
Drum removal: Open left side door to remove drum unit or cartridge. Both are customer replaceable and have no
service procedures necessary.
Developer unit removal (IR only): Since this is a mono-component machine, with no developer setup, this is not
something that would be done routinely. Open left side door and remove drum unit. Remove reader unit left cover,
front left cover, inside cover and exit tray front cover. disconnect from the terminal at the front of the developer unit.
Remove one screw and the guide. Pull the developer unit out the front.
Transfer roller: Remove cartridge or drum unit. Spread open the transfer rollers front and rear bushings and lift the
roller out.
Total Count: Accessible via service mode. Press additional function
key, 2 key and 8 key, additional
function
key, in that order. Advance through menu until you see Counter.
Waste toner: IC models. Waste toner is stored in the waste toner box part of the toner cartridge and disposed of with
the cartridge. IR models. Waste toner is stored in the waste toner box part of the drum cartridge and disposed of
with the drum unit. If the IR waste toner fills up, the machine will display that it is full and probably cannot be used.
This series of machines has no PM schedule and no stated yields for anything except the drum and cartridge.

15

CANON IC-MF6530 / 6550 / 6560 / 6580
Fuser unit removal:
Note 1: This is the procedure for the IC-MF models. IR might be a little different.
Note 2: In the future, I will probably come out with a mini-manual on this series of machines. If so, that will include
photographs, more part numbers and more detail, especially regarding the fuser unit procedures. I suspect that
there will be broken panels here and there but as of yet there is no history.
Remove left upper cover (two screws), front cover (no screws, snaps), front left cover (three screws), left rear
cover (two screws), and rear cover (one screw) All of these covers are also held in place by snaps. Look for tiny
arrows pointing to the places that you have to pry.
Remove fan from its bracket. Remove fan bracket (one screw). Remove both fan ducts; one on rear and one on
left side. Slide up the white plastic thing on the rear that prevents the 19t gear from coming off. Note its shape and
position as it can be installed wrong. Remove the white plastic 19t gear; try not to drop it into the innards of the
rear frame. Unplug the fuser unit, front and rear. Remove the white plastic wiring harness frame in the front (two
screws? and tabs). This also blocks the fuser. Be careful of the two curved black gears (IC only). If you mess their
position up, it might be tricky getting the machine to close up properly. There is a support plate in front; metal plate
with slots, screw and hole. Trace it onto the frame with a pencil before you loosen the screw or remove it. When
you reinstall, be sure it lines up with your pencil marks. Remove four screws to remove and replace the fuser.

PART DESCRIPTION
PART NUMBER
MAN LOC
2nd Cassette unit (IC-MF) ...................... F28-0131..................
2nd Cassette unit (IR) ............................ F28-0136..................
2nd Cassette unit uses same components as regular
paper feed (pickup area)
ADF actuator ......................................... FC6-7745 ........ 163-4
ADF actuator ......................................... FC6-7746 ........ 163-5
ADF actuator ......................................... FC6-7747 ........ 163-6
ADF open/close panel assembly (includes pickup, separator,
3 actuators, etc. Early IC-MF) ............. FM2-8846........... 163
ADF open/close panel assembly (includes pickup, separator,
3 actuators, etc. IR & later IC-MF) ...... FM2-4969........... 163
ADF photo interrupter ............................. WG8-5696..... 161-21
ADF pickup roller.................................... FC6-7766 ...... 163-14
ADF registration roller............................. FC6-7737 ...... 164-43
ADF separator pad ................................ FL2-3987......... 162-9
ADF separator roller ............................... FC6-7765 ...... 163-13
ADF tray ................................................ FL2-3981....... 162-10
Battery (IR & early IC-MF) ...................... WK1-5134 .. 950-bat1
Battery (later IC-MF)............................... WK1-5130 .. 950-bat1
Bypass assembly . . . .Not available as an assembly
Bypass photo interrupter ........................ WG8-5776..... 315-14
Bypass pickup or feed roller? ................. FL2-3887....... 101-35
Bypass pickup roller .............................. FL2-3897......... 315-9
Bypass pickup roller assembly ............... FM2-5274...... 315-19
Bypass pickup sensor flag...................... FC6-7415 ........ 315-2
Bypass separator pad holder.................. FL2-3898....... 315-11
Bypass separator pad holder arm .......... FC6-7410 ...... 315-10
Cassette backstop.................................. FC6-7377 ........ 300-1
Cassette springs (3) ............................... FU6-2408 ...... 300-11
Contact image sensor ........................... FK2-1377 210/400-37
Contact image sensor flat cable
(early IC-MF)....................................... FL2-3939....... 210-18
Contact image sensor flat cable
(IR & later IC-MF) ............................... FK2-1399 .210/400-18
PART DESCRIPTION
PART NUMBER
MAN LOC
Control panel assembly (IC-MF-6530).... FM2-5235........... 130
Control panel assembly (IC-MF-6550).... FM2-5239........... 130
Control panel assembly (IC-MF-6560/6580) . FM2-5246........... 130
Control panel assembly (IR-1023) .......... FM2-9010........... 130
Control panel assembly (IR-1023N) ....... FM2-9016........... 130
DC control board (IC-MF) ....................... FM2-4912........ 930-1
DC control board (IR-1023) .................... FM2-8366........ 930-1
Developer unit (IR) ................................. FM2-8214........... 640
Fuser exit actuator ................................. FC6-7491 ...... 810-11
Fuser exit rollers (4-inside) ..................... FC6-7503 ...... 810-28
Fuser exit rollers (4-outside) ................... FC6-7504 ...... 810-29
Fuser film unit ......................................... FM2-5280...... 810-24
Fuser photo interrupters (2) .................... WG8-5776..... 810-37
Fuser pressure roller .............................. FC6-7482 ........ 810-3
Fuser unit (IC-MF) .................................. FM2-5278........... 810
Fuser unit (IR)......................................... FM2-9045........... 810
Grease (silicone) .................................... CK-0551-020............
Humidity sensor...................................... FH7-7611 ...... 101-51
Image processor board (IC-MF-6530) .... FM2-5042........ 950-1
Image processor board (IC-MF-6560) ... FM2-5043........ 950-1
Image processor board (IR-1022)........... FM2-5045........ 950-1
Image processor board (IR-1023)........... FM2-6081........ 950-1
Laser shutter (IR).................................... FC7-2929 ........ 102-2
Laser shutter (new style: MF-IC:
old style is bad news).......................... FC6-7328 ........ 102-2
Laser shutter arm (plastic: MF-IC) .......... FC6-7331 ........ 102-3
Laser unit................................................ FM2-5271........... 460
Left door assembly (IR) .......................... FM2-9044........... 118
Left door pressure blocks (2) .................. FC6-7453 . 140/118-8
Left door pressure springs (2)................. FU6-2435 . 140/118-13
Main drive assembly . . .Not available as an assembly:
Includes bushing and nine gears ........ ........................... 250
Main motor.............................................. FK2-1385 ...... 102-12
Modem board ......................................... FM2-5047...... 102-51

16

CANON IC-MF6530 / 6550 / 6560 / 6580
PART DESCRIPTION
PART NUMBER
MAN LOC
NCU board..............................................FM2-3947 ...... 102-18
Network board ........................................FM2-5048 ...... 102-29
Paper empty sensor flag.........................FC6-7366 ........ 310-5
Paper feed frame unit (IC-MF) ................FM2-4971 ........ 164-3
Paper feed frame unit (IR) ......................FM2-8848 ........ 164-3
Paper feed photo interrupters (3)............WG8-5696 ..... 164-31
Paper feed separator ratchet ..................FC6-7736 . 164-41/18
Paper feed torque limiter
(IR & IC-MF; new style).......................FC7-7143 ...... 101-58
Paper feed torque limiter/feed ratchet
(IC-MF; old style).................................FC6-7405 ...... 101-58
Paper feed unit (includes registration roller,
ratchet, feed frame unit, photo interrupters, etc.)
(early IC-MF) .......................................FM2-4968 ........... 164
Paper feed/registration actuator..............FC6-7788 ...... 164-14
Paper full detect lever .............................FC6-7529 ...... 810-41
Paper pickup photo interrupter ...............WG8-5776 ..... 310-17
Paper pickup roller shaft .........................FC6-7352 ........ 310-9
Paper pickup rollers (2)...........................FB4-9817......... 310-8
Paper pickup sensor flag ........................FC6-7367 ........ 310-6
Platen glass (IC-MF)...............................FL2-3938 ....... 210-19
Platen glass (IR-1019) ............................FL2-5378 ....... 400-19
Platen glass (IR-1023) ............................FL2-5383 ....... 400-19
Power supply board (IC-MF)...................FK2-1372......... 930-2
Power supply board (IR) .........................FK2-3208......... 930-2
Registration area feed roller
(2 on shaft; new style) .........................FL2-3901 ....... 320-10
Registration area feed roller
(2 on shaft; old style)...........................FL2-3900 ....... 320-10
Registration area photo interrupter .........WG8-5776 ..... 320-18
Registration area sensor flag ..................FC6-7443 ...... 320-16
Registration assembly . . . .Not available as an assembly.
Registration clutch CL1...........................FK2-1401....... 101-57
Registration roller (5 on shaft; new style) ...FC7-5820 ........ 320-7
Registration roller (5 on shaft; old style) FC6-7441 ........ 320-7
PART DESCRIPTION
PART NUMBER
MAN LOC
Registration roller (IC-MF; new style)......FC7-5825 ........320-8
Registration roller (IC-MF; old style) .......FC6-7462 ........320-8
Registration roller holder (early IC-MF)...FC6-7435 ........320-4
Registration roller holder (IR & later IC-MF)....FL2-3892 .........320-4
Registration spring; early IC-MF
wrap-around (2)...................................FU6-2431 ......320-19
Registration spring; IR & later IC-MF.
Front is black.......................................FU6-2414 ......320-19
Registration spring; IR & later IC-MF.
Rear is red...........................................FU6-2416 ......320-22
Reverse drive assembly . . .Not available as an assembly:
Includes gears and solenoid................ ........................... 251
ROM board (IC-MF-6560).......................FM2-5054 ........950-2
ROM board (IR-1022) .............................FM2-5056 ........950-2
Scan home photo interrupter .................WG8-5776 .....210-40
Scan motor .............................................FK2-1383 210/400-34
Transfer roller (all) ..................................FC6-7450 ......101-42
Transfer roller assembly is not available as a unit. If you have a broken
transfer roller holder, you may need many of the parts listed.
Contact plates may not survive removing from old unit.
Transfer roller gear (all) ..........................FU7-0029 ......101-12

Transfer roller holder (IC: new style).......FC7-7151 ......101-43
Transfer roller holder (IC: old style) ........FC6-7451 ......101-43
Transfer roller holder (IR)........................FC7-2945 ......102-43
Transfer roller holder bushing (front; all) .FC6-7465 ......101-45
Transfer roller holder bushing (rear; all)..FC6-7464 ......101-44
Transfer roller holder contact plate A
(IC-MF)................................................FC6-7745 ......101-37
Transfer roller holder contact plate A (IR) ....FC7-2947 ......101-37
Transfer roller holder contact plate B
(IC-MF)................................................FC6-7446 ......101-38
Transfer roller holder contact plate B (IR) ..FC7-2946 ......101-38
Transfer roller holder contact plate C (all) ..FC6-7449 ......101-41
Transfer roller holder static eliminator (all) .FC6-7447 ......101-39
Transfer roller spring (front; all)...............FC6-7465 ......101-45
Transfer roller spring (rear; all) ...............FU6-2433 ......101-47

Jam Codes
0000: Jam in document feeder.
000a: Jam in document feeder (no paper).
000c: Document feeder exit jam.
000c: Document feeder exit jam.
0007: Document feeder jam.
0010: Document feeder pickup jam.
010c: Exit section jam.
021c: Fuser jam.

0104: Paper pickup jam.
0208: Paper pickup.
0210: Exit section.
0214: Jam in machine.
1118: Door open jam.
Toner low prepare new toner: IR models. Toner is nearly
empty. Machine may be able to run 400 more
pages.

17

CANON IC-MF6530 / 6550 / 6560 / 6580
Trouble Codes
E000-0000: Fuser did not heat up. Fuser film assembly.
E001-0000, -0001: Fuser temperature too high. Fuser film or DC control board.
E002-0000: Low fuser temperature. Fuser film or DC control board.
E003-0000, -0001: Low fuser temperature. Fuser film or DC control board.
There is no procedure to reset fuser errors. Apparently, replacing the fuser is the only repair. However, Service mode
Softswitch 01 bit 3 might be a reset procedure. This may not be necessary.
0 0 1 0 0 0 0 0
E010-0000: Drive problem. Main motor, motor drive board, gears, etc.
E019-000, -0001: IR models only. Waste toner is full. Replacing drum unit might fix this but there is a possibility that
you need to enter service mode and go to softswitch SW34 and set to all 0s (00000000) to reset.
E100-0000: Laser problem. Laser unit or laser BD board.
E196-0000, -0001: Flash ROM problem. Replace Image processor board.
E196-0002: Replace PCL board or image processor board.
E197-0000: Image processor board or DC control board.
E716-0000: Communication problem between machine and optional cassette.
E719-0000: Communication problem between machine and card reader.
E719-0001: Communication problem between machine and coin vendor.
E730-0000: Image processor board.
E733-0000: Communication problem between DC controller and image processor; replace DC controller or IP board.
E736-0000: Modem or image processor board problem.
E739-0000: LAN board or image processor board.
E805-0000: Fan or DC controller.
E808-0000: Fuser film, fuser drive motor, power supply board or DC controller.
Service Mode:
Press additional function
key, 2 key, 8 key, additional function
key, in that order.
Bit switches
SSSW will display. Press OK key. Display will show something that looks like this.
#SSSW
001
000000000
Select a menu item. Select a Bit switch or Numeric Parameter using the left or right arrow keys. Register or set data
using the number keys and press OK.
Press Stop key, additional functions key
or reset key to end service mode, or shut power.
Service Menus:
SSSW (service soft switches):
SW01 error/copy control (this might reset error codes by changing 1>0 or 0>1). 03 echo remedy. 04 communication
fault remedy. 05 DIS setting. 12 1-page timer. 13 metric/inch. 14 metric/inch. 28 V.8/V.34 protocol. 30 is new dial
one detect method.
Note: SSSW 1, bit 3 (might display as the third one from left, like this 00100000) might be the error code reset (such as
fuser errors). However, there is no indication in the service manual that this resets errors and I have not seen
any need for this so far.
Menu switch setting: Most not used. Fax settings: 005 is NL equalizer. 006 is line monitor. 007 is transmission level.
008 is V.34 baud rate. 009 is V.34 transmission speed. 010 is pseudo CI signal frequency.
Numeric parameters for fax settings. Not covered here.
Special: Dont touch.
NCU: Dont touch.
Fax: Dont touch.
Scanner switches: Not used.

18

CANON IC-MF6530 / 6550 / 6560 / 6580
Service Menus - continued
Scan Numeric
Bit: Purpose: Default setting
24: CIS scan position in ADF scan; 390.
26: Distance from CIS standby position to shading
start point. Default is 22.
31: Vertical scan start position; 0.
32: Horizontal scan start position; 115.
33: Vertical scan magnification correct; 32.
34: Horizontal scan magnification correct; 32.
35, 36: Reader motor speed adjustment; 555.
41: Vertical scan start position on ADF; 35.
42: Horizontal scan start position on ADF; 219.
43: Horizontal scan end position for copy; 75.
44: Horizontal scan end position for superfine; 75.
45: Horizontal scan end position for fine; 75.
46: Horizontal scan end position for standard; 72.

47: Vertical scan magnification correction for ADF; 32.
48: Horizontal scan magnification correction for ADF; 32
54: Pickup motor speed correct when ADF is used; 32.
193: ADF special paper, standard size, LGL,
misidentification-ready for various paper sizes; 0.
194: Same as 193 but 0 is LTR. 1 is G_LTR. 2 is A_LTR.
195: Similar to 193.
213: XYZ correction value X for standard white plate
(equipped with SEND function). Default is 8273.
214: XYZ correction value Y for standard white plate
215: XYZ correction value Z for standard white plate
Print SW
05 is horizontal scanning priority record;
14 is special mode; 00000000.
10000000.
15 is iFAX permission; 00000000.
Print numeric
31 is top registration from bypass; 50.
41 is fuser target temperature from cassette 1; 2.
32 is top registration from cassette; 50.
42 is fuser target temperature from cassette 2; 6 on IC. 2
on IR.
33 is top registration from duplex; 50.
51
is
double-sided
temperature adjustment. Default is 3.
34 is left end registration from bypass; 100.
53 is lead edge registration; 0.
35 is left end registration from cassette 1; 100.
54 is trail edge registration; 50.
36 is left end registration from cassette 2; 100.
55 is right edge registration; 0.
39 is left end registration from duplex; 100.
56 is left edge registration; 0.
40 is fuser target temperature from bypass; 2.
Print CST not used.
System
03 is for import/export of user information by USB port; 00001000.
Numeric is not used.
ACC is not used on IC.
ACC settings are all 0 for IR. If the item is installed, they are set to 1. Card is card reader. CC-SPSW is control card
I/F. Coin is coin vendor. Control is PDL printer output control for control card I/F (CC-V).
Counter
Total is total count and many other counts
MISC is others.
(copies, prints, etc.)
DRBL-1 is durables counters: Fuser unit, Transfer roller,
Pick-up is paper feed pickup (cassettes & bypass).
Developer unit, Bypass pickup roller, Bypass
separator pad.
Feeder is document feeder.
Clear>Counter to clear all counts.
Jam is jam count.
Report
Report output: Service data, system data, system dump, counter list, error log, spec list, service label.
Report numeric is not used.
Download is download mode.
Clear
Tel & user data; all user registrations and settings.
CARD; clear control card error data.
Service data; counters, date, system dump start data.
ERR; E355 not used.
Counter; maintenance and parts counters.
PWD; clear administrators password.
Soft count is not used.
File system is not used.
Type; user data and service data.
ALL; clears all settings except counter.
HST; activity, account, jam history, error history, alarm
history.

19

CANON IC-MF6530 / 6550 / 6560 / 6580
Service Menus - continued
ROM (versions)
Main; image processor board system ROM.
OPROM; option ROM.
Main2; image processor board boot ROM.
ECONT; DC controller ROM.
Test mode
DRAM; data check.
Print test; print test patterns.
Scan test; CIS auto correct and document scan
Modem test; modem & NCU tests.
position adjustment. Also something called
Faculty test; test items.
Trash Detect for dust detection.
Roller clean; printer and document feeder roller cleaning.
Function test (this might be same as Faculty test):
In test mode, press 6 and the number below for the appropriate test.
1: G3 signal.
6: Speaker.
3: Sensors. Actuate individual switches and
7: Operation panel LCD and LEDs.
sensors. Use number keys to find various lists
8: Contact image sensor light source.
and test individually by actuating and watching
9: NCU frequency test.
display.
0: Roller clean. 0 is printer roller. 1 is ADF roller.
4: Document feeder test.
5: Book-feed.
User modes: Press Additional Function key
. Use left/right arrow keys to select item. Press OK key to enable
function, clean item, etc. Press left/right arrow keys to select particular function, change item, etc.
Common settings:
Default to copy or fax mode (or scan for IR). Auto clear settings. Audible tones. Toner save mode on/off.
Printer density (can set default to a darker or lighter setting; range of 1 to 9. Default is 5). Auto cassette select. Regular
paper types. Sleep mode energy level (low or high). Tray designation. Bypass setting. Paper feed priority. Control
panel display language. ADF dirty warning on or off. Initialize common settings on or off.
Copy settings:
Image priority on/off. Image quality (text, photo, text/photo), Density (auto, manual and manual settings). Zoom
ratios, max number of copies (1-99), collate off/on, duplex off/on or mode, Frame erase on or off. Standard
settings (text, photo, auto-collate, etc.) Sharpness, Paper size, metric/inch, initial copy settings on/off.
Fax settings:
User settings, transmit settings, receive settings, print settings.
Printer settings, Timer settings, Report settings:
Not listed or broken down here. Explained by control panel and/or owners manual.
Adjust/cleaning:
Clean transfer roller, clean fuser, clean document feeder. Also special modes, as well as different modes of
fuser operation for different paper situations. Auto ADF dirty adjust and maintenance code on/off.
Report Settings: (might be only IR).
Transmit, activity, print lists.
System settings:
Device information, network settings, communications, remote UI on/off, access to destination, log-check, USB
device use.

Is Listed In The Front Of This Edition

20

KONICA MINOLTA BIZHUB 180

Similar (but not necessarily identical) machines: None.
The factory service manual indicates there are 16
and 20 cpm versions, but these may be only in
some countries.
Profile: Digital. Black / White.
Speed: 18 copies per minute.
Year of introduction: 2005.
Dimensions: Machine without any accessories. H: 19;
W: 24; D: 25; Weight: 84 lbs.
List Price When New: $2,660.00
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner: TN114 (two 413 gram cartridges).....................................8937782 ....................................................... 11,000 each cartridge
Developer: DV110K ............................. ......................................8936488 ............................................................................... 40,000
Drum: DR114 ....................................... ......................................4021029701 ......................................................................... 40,000
OPTIONS AND ACCESSORIES

DESCRIPTION
ITEM
PART NUMBER
Copier memory: 32MB............. EM-101 ....................1383701
Copier memory: 64MB............. EM-102 ....................4398731
Copy desk (2-drawer) .............. DK-702..................... 9J00730
Copy table (base/feet) ............. DK-703..................... 9J01730
Desk unit (3-drawer) ................ DK-701.....................4682730
Document feeder ..................... DF-502 .....................4688621
Duplex unit............................... AD-504.....................4532621
Fax option................................ FK-505 .....................4398722
Job separator tray ................... JS-503......................4689621
Key counter-1 .......................... .................................4623472
Key counter-2 .......................... .................................4623471
DESCRIPTION
ITEM
PART NUMBER
Multiple Bypass ........................MB-501 .................... 4687621
Network interface card .............NC-502 .................... 4398712
Original cover (if no ADF)...........OC-504 .................... 4625187
Paper feed unit (275-sheet)......PF-502..................... 4686621
Print controller ..........................IP-205PCL ............... 4398702
Print memory: 128MB............... .......................... 7640001444
Print memory: 64MB................. .......................... 7640001443
RDF mount kit ..........................MK-501 ..................................
Reversing doc. feeder ..............DF-605................... 4344X002
Scanner unit .............................SU-502 .................... 1383701
Shift unit ...................................SF-501..................... 4690621
To read total count: Press and hold Status and then press Yes key. Use up/down arrow keys to select total, size,
scans.
Imaging Unit removal: Open front door and right side door. Imaging unit (IU) might slide right out. To disassemble:
Remove one screw on rear and remove harness cover. Remove two screws (top right and bottom left). Remove
two screws in the front. Spread the flaps on the ends, rotate the drum unit and remove the developer unit.
Paper dust remover: Open right side door and remove imaging unit. Unhook two locking tabs and remove.
Drum removal: Remove and disassemble imaging unit as described above. Unplug the erase lamp connector.
Remove two screws and the drum shaft. Remove drum cylinder. Use starting powder on new drum. Manual says
to use toner but starting powder does a better job.
Ozone filter: Remove imaging unit. You might also have to remove the developer unit and drum cylinder as described
above. Remove the erase lamp (two screws) and then remove the ozone filter.
Charge corona: Remove IU. Remove developer unit (maybe), drum cylinder and erase lamp. Rotate corona and slide
out of IU.
Drum cleaner blade: With IU unit out of machine (as described above) blade is held in by three screws. Apparently
you do not need to do any other disassembly to remove the blade. Use starting powder (manual says to use toner
but starting powder was designed for this) on new blade.

21


Developer replacement: You must first run the toner from the recycling area into the developer to be disposed of. To
do this, enter the service mode. Remove the toner bottle/cartridge. Go to ATDC auto adjust and run it twice. After
removing IU and separating developer unit (as described earlier), empty developer. The manual says that turning
the mag roller the wrong way could damage the Mylar that cleans the ATDC sensor. Replace developer with one
package of new developer and perform service mode ATDC auto adjust.
Transfer roller: Remove image transfer roller assembly. No procedure specified but it looks like it simply slides out of
the machine.
Fuser unit: Remove rear cover and right rear cover. Open the right side door. Unplug two connectors on fuser unit.
Remove four screws and take the fuser unit out.
Waste Toner: Recycled back to the developer unit.

PART DESCRIPTION
ATDC sensor...........................................4163 6051 02 .... 13 42 ...........

Board (electrical section; small) ..............4034 0125 01 .... 19 9 .............
Board PWB-A ..........................................4034 0121 05 .... 19 16 ...........
Board PWB-C/C ......................................4508 3019 02 .... 19 17 ...........
Bypass area pushbutton switch ..............4686 0902 01 .... 10 17 ...........
Bypass area size board PWB-I ...............4011 0111 01 .... 10 23 ...........
Bypass feed actuator ..............................4011 3205 01 .... 10 37 ...........
Bypass feed photo interrupter
(rear frame and other; 2) .....................4037 0906 01 .... 10 18 ...........
Bypass feed roller (2 on shaft) ................4034 3102 02 .... 10 14 ...........
Bypass feed roller wrap spring................4021 3108 01 .... 10 11 ...........
Cassette backstop...................................4034 3014 01 .... 20 8 .............
Cassette paper take-up feed roller..........4034 3012 01 .... 21 28 ...150K
Cassette separator roller.........................4034 0151 01 .... 21 9 .....150K
Cassette springs (2) ................................1164 3047 02 .... 21 11 ...........
Cassette take-up roller ............................4034 0757 00 .... 21 10 ...150K
CCD ........................................................4508 1009 01 .... 6 2 ...............
Charge corona assembly ........................4021 0306 02 .... 12 27 .....40K
Charge corona pin/wire ...........................4163 4103 01 .... 12 8 .............
Charge grid .............................................4163 4104 02 .... 12 7 .............
Control panel assembly...........................4034 6071 02 .... 2 10 .............
Control panel overlay; left .......................4034 1205 01 .... 2 2 ...............
Control panel overlay; right .....................4034 1201 01 .... 2 1 ...............
Developer ................................................DV-110 .............. ..............40K
Developer bushing (3).............................4163 5101 01 .... 13 24 ...........
Developer gear........................................4021 5211 01 .... 13 20 ...........
Developer gear........................................4021 5212 01 .... 13 19 ...........
Developer gear........................................4021 5213 01 .... 13 18 ...........
Developer gear........................................4021 5214 01 .... 13 23 ...........
Developer gear........................................4021 5227 01 .... 13 22 ...........
Developer unit magnetic roller ................4163 5296 03 .... 13 4 .............
Developer unit spacers (2) ......................4163 5298 01 .... 13 11 ...........
Document feeder DF-502 board-AF........4688 6051 01 .... 1 23 .............
Document feeder DF-502 drive clutch ....4688 6201 01 .... 6 14 .............
Document feeder DF-502 drive motor.....4688 6101 01 .... 6 18 .............
Document feeder DF-502 pickup roller ...4688 3032 01 .... 3 8 .......120K
Document feeder DF-502 separator pad....4688 3045 01 .... 3 27 .............
Document feeder DF-502 separator roller....4688 3034 01 .... 3 23 .....120K
Document feeder DF-502 take-up roller.....4688 3033 01 .... 3 11 .....120K
Document feeder DF-502 transport
section actuator...................................4688 3003 01 .... 4 18 .............
section actuator...................................4688 3004 01 .... 4 19 .............
section actuator...................................4688 3006 01 .... 4 7 ...............
PART DESCRIPTION

section actuator .................................. 4688 4002 01 .....4 21..............
Document feeder DF-502 transport section
photo interrupters (4) .......................... 4688 6301 01 .....4 22..............
Document feeder DF-502
tray actuators (3)................................. 4344 5067 01 .....2 16..............
Document feeder DF-502 tray
photo interrupters (6) .......................... 4688 6301 01 .....2 6................
Door switch ............................................. 9331 2300 11 .....8 20..............
Drive section wrap spring ....................... 4021 2541 01 .....18 22 ...........
Drum ....................................................... DR-114............................. 40K
Drum cleaner blade ................................ 4034 5622 01 .....14 22 .... 40K
Drum recovery blade?? .......................... 4163 5606 04 .....14 4..............
Drum separator fingers (3)...................... 4163 4370 01 .....14 10 ...........
Duplex motor M31 (round)...................... 9314 1300 11 .....18 1..............
Duplex unit AD-504 bypass
photo interrupter ................................. 4537 0901 01 .....1 13..............
Duplex unit AD-504 bypass table actuator... 4687 3227 01 .....1 18..............
Duplex unit AD-504 bypass tray ............. 4532 3327 01 .....1 1................
Duplex unit AD-504 transport
section actuator .................................. 4661 3133 02 .....2 16..............
Duplex unit AD-504 transport
section motor ...................................... 9314 1000 81 .....2 28..............
Duplex unit AD-504 transport section
photo interrupter ................................. 4641 0901 01 .....2 20..............
Duplex unit AD-504 transport section
photo interrupter ................................. 9335 1000 11 ....2 15..............
Electrical section fan............................... 9J03 M100 00 ....19 12 ...........
Electrical section micro switch ................ 9331 1810 11 .....19 3..............
Exposure lamp........................................ 4506 1034 01 .....7 11..............
Exposure lamp inverter board................. 4506 1035 01 .....7 22..............
Exposure lamp ribbon cable ................... 4508 1013 01 .....7 20..............
Fuser exit actuator .................................. 4034 5722 01 .....16 29 ...........
Fuser exit photo interrupter..................... 4037 0906 01 .....16 27 ...........
Fuser heat roller, bushings, lamp, etc. not available separately..............
Fuser pressure roller............................... 4034 5702 01 .....16 12 ...........
Fuser separator pawls (4)....................... 4021 5720 02 .....16 20 ...........
Fuser thermistors (2) .............................. 9372 2300 41 .....16 22 ...........
Fuser unit................................................ 4034 0751 00 .....16 35 .. 150K
HVT......................................................... 4034 6205 04 .....19 2..............
Job separator JS-503 actuator ............... 4689 3408 03 .....1 19..............
Job separator JS-503 board-A/Job......... 4689 0101 02 .....1 9................
Job separator JS-503 board-B/Job......... 4689 0102 02 .....1 31..............

22


PART DESCRIPTION
Job separator JS-503 motor ................... 9314 1100 21 .....1 4 ...............

Job separator JS-503 photo interrupters (4). 4002 0902 01 .....1 5 ...............
Laser unit ................................................ 4034 R704 00 ....5 8 ...............
Main motor M1 ....................................... 9J06 M102 00 ....18 12 ...........
Multiple bypass MB-501 actuator ........... 4687 3337 01 .....2 3 ...............
Multiple bypass MB-501 clutch ............... 4687 3266 01 .....2 13 .............
Multiple bypass MB-501 paper
take-up roller....................................... 4687 3012 01 .....2 34 .... 150K
Multiple bypass MB-501 photo interrupter ... 4037 0904 01 .....2 32 .............
Multiple bypass MB-501 roller assembly 4687 0752 01 .....2 33 .............
Multiple bypass MB-501 separator roller 4034 0151 01 .....2 22 .... 150K
Multiple bypass MB-501 solenoid ........... 9321 2100 11 .....2 9 ...............
Ozone filter ............................................. 1156 4118 02 .....14 20 .. 150K
Paper empty actuator ............................. 1164 3027 01 .....9 11 .............
Paper empty photo interrupter ................ 9335 1300 61 .....9 12 .............
Paper exit roller....................................... 4034 5801 01 .....17 14 ...........
Paper feed actuator ................................ 4021 3504 01 .....9 3 ...............
Paper feed photo interrupter................... 4037 0906 01 .....9 17 .............
Paper feed unit PF-502 actuator............. 4686 3310 01 .....23 2 .............
Paper feed unit PF-502 board-A............. 4686 0121 01 .....22 9 .............
Paper feed unit PF-502 board-I .............. 4037 0104 01 .....22 11 ...........
Paper feed unit PF-502 cassette
photo interrupter ................................. 4686 0903 31 .....22 6 .............
Paper feed unit PF-502 feed
photo interrupter ................................. 4686 0903 31 .....23 1 .............
Paper feed unit PF-502
paper empty actuator.......................... 4686 3336 01 .....23 18 ...........
Paper feed unit PF-502 pickup rollers (2) .... 4686 3371 01 .....23 23 .. 150K
Paper feed unit PF-502 pushbutton switch .. 4686 0902 01 .....23 10 ...........
Paper feed unit solenoid ......................... 9321 2100 22 .....23 15 ...........
Platen area size sensors (2) ................... 4508 1019 02 .....6 5 ...............
Platen cover hinges (2)........................... 1171 1127 02 .....1 3 ...............
Platen cover photo interrupter ................ 9335 1300 01 .....2 9 ...............
Platen cover white mat ........................... 1139 1704 14 .....1 5 ...............
Platen glass ............................................ 4508 1006 02 .....2 3 ...............
Power supply .......................................... 4034 6201 02 .....19 11 ...........
Power switch........................................... 9332 5810 11 .....4 7 ...............
Registration clutch .................................. 9322 1300 11 .....8 14 .............
Registration roller cleaning pad (paper dust remover;
2 part numbers listed) ......................... 4034 0756 01 .....8 21 ...... 40K
Registration roller cleaning pad (paper dust remover;
2 part numbers listed) ......................... 4034 R703 00 ....8 21 ...... 40K
Registration roller with gear .................... 4034 3531 02 .....8 1 ...............
Registration roller without gear ............... 4034 3532 02 .....8 2 ...............
Reversing document feeder DF-605 board . 4344 5206 01 .....1 2 ...............
Reversing document feeder DF-605
drive motor M1.................................... 4344 5161 01 .....7 20 .............
drive motor M2.................................... 4344 5160 01 .....7 21 .............
Reversing document feeder DF-605 fan ..... 4344 5213 01 .....5 15 .............
PART DESCRIPTION
Reversing document feeder DF-605 feed area

size (width) actuators (3) .....................4344 5089 01 .... 3 19 .............
size (width) actuators board ................4344 5210 01 .... 3 15 .............
Reversing document feeder
DF-605 feed tray .................................4344 5224 01 .... 2 1 ...............
feed tray actuators (3) .........................4344 5067 01 .... 2 19 .............
feed tray photo interrupters (3)............4344 5216 01 .... 2 20 .............
feed tray photo sensor (1) ...................4344 5215 01 .... 2 21 .............
feed-in actuator ...................................4344 5088 01 .... 3 35 .............
feed-in photo interrupter ......................4344 5216 01 .... 3 2 ...............
Reversing document feeder DF-605 paper take-up section
photo interrupter (1) ............................4344 5167 02 .... 3 16 .............
Reversing document feeder DF-605 paper take-up
section roller (1) ..................................4582 3014 01 .... 3 40 .....200K
section roller (1) ..................................4582 3047 01 .... 4 4 .......200K
section roller (2) ..................................4344 5003 01 .... 3 29 .....200K
separator pad (?).................................4344 5081 01 .... 4 1 ...............
DF-605 to copier harness....................4344 5208 01 .... 1 3 ...............
Reversing doc. feeder DF-605 transport area (U-turn) photo interrupters
(3 including one on rear frame) ...........4344 5216 01 .... 5 5 ...............
transport area actuator ........................4344 5010 01 .... 5 7 ...............
transport area actuator ........................4344 5040 01 .... 5 8 ...............
transport area photo interrupter (1) .....4344 5167 02 .... 5 16 .............
Scan cable; front .....................................4508 1012 01 .... 7 39 .............
Scan cable; rear ......................................4508 1011 01 .... 7 38 .............
Scan home sensor ..................................4508 1024 02 .... 2 13 .............
Scan motor ..............................................4508 1042 01 .... 7 9 ...............
Shift unit SF-501 board ...........................4690 0101 01 .... 1 1 ...............
Shift unit SF-501 gear 24t/44t .................4690 2401 01 .... 1 5 ...............
Shift unit SF-501 motor ...........................9314 1100 31 .... 1 3 ...............
Shift unit SF-501 photo interrupter ..........4002 0902 01 .... 1 6 ...............
Toner bottle photo interrupter..................4037 0903 01 .... 11 8 .............
Toner motor.............................................9312 1100 13 .... 11 5 .............
Transfer roller (2 part numbers listed) .....4034 0755 00 .... 15 18 ...150K
Transfer roller (2 part numbers listed) .....4034 R702 00 .... 15 18 ...150K
Transfer roller area board R2 ..................4011 0112 02 .... 15 25 ...........
Transfer roller area fan............................9313 1300 31 .... 15 36 ...........

23


TROUBLE CODES - ERROR CODES
Display will show the following:
*CAUTION!*
MACHINE TROUBLE
and
SERVICE CALL
CXXXX
Letter C might display only on fax-equipped models.

Operator errors will display clearly in words in the LCD display along with a flashing ERROR display.
To reset most error codes, shut power off and turn back on again. Fuser errors require reset procedure described
below.
C0650: Scan motor or scan home sensor problem.
C0000: Main drive problem.
C0B60: Bin switching motor problem.
C0044: Document feeder fan.
C0B80: Shift motor problem.
C0045: Fuser cooling fan motor problem.
C0F32: ATDC sensor problem.
C004E: Power supply cooling fan problem.
C0F33: ATDC sensor adjusted wrong.
C0070: Toner bottle home sensor or toner motor
problem.
C1038: Engine connection problem (PWB-A to PWB-C).
Master board to control board.
C0210: Transfer roller voltage problem.
C1200: ASIC memory problem.
C03FF: Model setting in Adjust mode is wrong.
C1300: Laser polygon motor.
C0500: Fuser warm-up problem.
C133B: Communication problem with printer board.
C0501: Fuser warm-up problem with two lamp model.
Probably dealing with second lamp.
C133D: ROM on fax error.
C0510: Low fuser temperature.
C1300: Laser polygon motor problem.
C0511: Low fuser temperature.
C13F0: Laser problem (HSYNC).
C0520: High fuser temperature.
C1468: EEPROM.
C0521: High fuser temperature.
C14A3: Exposure lamp problem.
To reset fuser codes (C0500, C0510 C0511, C0520,
C0521): Shut power. Hold down Stop key while
turning on power.
SIMULATIONS
SERVICE MODE:
Press "Utility" key. Press Stop. Press "0." Press "0." Press "Stop." Press "0." Press "1."
Press "Panel Reset repeatedly to display screen.
Press "Panel Reset repeatedly to exit service mode.
Select your choice with the up/down arrow keys or the number keys. Change the setting with the up/down arrow keys
or the number keys. Lock in with the Yes key. Exit by pressing Panel reset key.
Service choice includes:
1. Destination (inch, metric, etc.)
Maintenance counter: The maintenance counter is set to 0 if there is no maintenance called for; set to 1 if the
maintenance counter counts down to 0 after making a certain number of copies/prints; set to 2 will cause the
machine to Call tech rep and not operate. The default setting is 0. M1 will display for Maintenance (setting of 1.
M2 will display for tech rep (setting of 2).
Imaging Unit stop: If set to Continuous, machine will operate and Maintenance will display. If set to Stop, will
cause the machine to Call tech rep and not operate. The default setting is Continuous, which will allow the
machine to keep running.
Image Density: Default is 0. Range is +3 to -3.
Vg adjust: This adjusts to compensate for drum wear. Default is 0. Range is +2 to -2. Might adjust automatically in
normal use.

24


Service Mode - continued
Fuser temperatures: Default is 0. Range is -1 to +2.
Various settings for different temperatures, widths and paper thickness.
Lead edge erase: Default is 4mm. Range is 0mm
Paper buckle (loop) adjustment: Tray 2, 3, 4, 5.
to 5mm.
Paper buckle (loop) adjustment: Duplex.
Trail edge erase: Default is 4mm. Range is 0mm to
Paper buckle (loop) adjustment: Bypass.
5mm.
FLS paper size: Default is 330*210.
Side (vertical) erase: Default is 4mm. Range is
CCD APS size: Default is pattern 1.
0mm to 5mm.
GDI timeout: Default is 6.
Paper buckle (loop) adjustment: Tray 1. Range is 3.9 to +3.9.
2. Service adjustment:
Printer main registration: No default listed. Range
is 60-140. Use test pattern 1.
Printer sub-registration: No default listed. Range is
84-116. Use regular copy.
CCD main zoom: Select adjust and use up/down
arrow keys. Default is 100.
CCD sub-zoom: Select adjust and use up/down
arrow keys. Default is 100.
CCD registration: Range is 20 to 180.
CCD sub-registration: Range is 60-140.
ADF sub-zoom.
ADF main registration.
ADF sub-registration.
ADF sub-registration 2.
ADF registration loop 1.
ADF registration loop 2.
ATDC gain: Range is 123 to 186. Default is 155. To
manually adjust paper buckle.
Model: 16, 18 or 20 ppm.
3. Counter mode:
Total: Copies, duplex copies, prints, duplex prints.
Size: Displays size count.
PM counter: This is not really the PM but other items in the machine whose lifespan you can keep track of; bypass,
trays, ADF, IR (scanner?), ozone filter and cleaning.
Maintenance Counter: This is really the PM. This counts down from the programmed count. When it reaches 0 the
maintenance indicator will display, based on what was set in Service choice mode.
Supplies counter: This counts down from 40,000. When it reaches 0 the maintenance indicator M2 will display. This
most likely applies to developer, and drum.
Application counter: Count of copies, fax receptions, reports, prints, faxes sent and email sent.
Scan counter: Manual says that the scans for copying is not counted. This might mean this is used only if machine is
used as a scanner or it could even be a weird misprint.
Paper size counter: Count of pages for each paper size.
Misfeed counter: Count of each paper jam.
Trouble counter: Display the count of how many times any error code displayed.
For all of the above, the count can be cleared. Use Clear data in service mode to clear.
4. Display mode:
Toner density is displayed. The number represents the toner concentration ration in percentage. 80 = 8.4%, 145 =
14.5%, etc.
Process control: Display Vg and Vb values -5 indicates -300 Vb voltage and -450 Vg voltage. 0 indicates -400 Vb and 550 Vg. +5 indicates -500 Vb and -650 Vg.
Various firmware versions, RAM size, serial number, customer ID.
5. Function mode: Paper feed test: Test tray 1 or tray 2. Use Start and Stop keys to start and stop. Cannot use
with bypass.
Process test: Factory use only.

25


Function Mode- continued
ATDC (auto toner density concentration) auto adjust: Do after replacing developer. Press Yes key to start. Machine
will run and stop automatically when complete.
Print test pattern: Test pattern 1 is used for registration and skew adjustments. Test pattern 2 prints halftones; use for
copy quality and to isolate printing from scanning when troubleshooting.
ADF feed test.
Platen glass scan/copy test.
CCD home: Moves the CCD to the home position for transporting machine.
Scan test: Checks exposure lamp and scanner travel.
ADF with adjustment for maximum.
ADF width adjustment for minimum.
ADF sensor adjustment.
6. Administrator registration: Enter 6-digit administrator number. Press Yes to lock in. this is the number used to
enter the admin management function of the Utility mode.
7. Fixed zoom change for reduction and enlargement.
8. Factory buzzer and RAM tests.
9. Clear Data: Clear memory for all memory, PM counter, maintenance count, supplies count, application count, scan
count, size count, jam count, error count, ADF backup. This is what is used to clear counters in the Counter
mode.
10. Security: After entering service mode, press Stop and then press >9. Security screen will display and you can
set all the items; total count, size count, key counter, machine counter.
Utility Mode:
Press Utility key. Select your choice with the up/down arrow keys or the number keys. Change the setting with the
up/down arrow keys or the number keys. Lock in with the Yes key. Exit by pressing Panel reset key.
Machine setting choices:
Auto reset time, power save time, auto shut-off on/off, ADF density setting, book (platen glass) density setting,
print density, LCD brightness, Language. Also; paper priority, density priority, density level-auto,
density level-manual, binding, margin, erase, small original settings. Mixed originals, copy priority, output
priority, 4 in 1 copy order, rotate-sort, duplex.
Paper source: Inch/metric, tray-1, paper type.
User management choices: Drum dry; Toner replenish.
Administrator management: Requires the 6-digit admin number. (No default listed but I would try 000000). Press Yes.
Auto shutoff.
Copy track data (specific account totals). It appears that you must already know the ID number to accomplish any of
these.
Copy setting 1: Paper priority, density priority, auto density level, manual density level, binding position, margin
settings, erase setting, small original.
Copy setting 2: Mixed original, copy priority, output priority, 4-in-1 copy order, crisscross mode, duplex.


26

KONICA-MINOLTA BIZHUB 200 / 250 / 350

Speed: 20/25/35 copies per minute.
Similar (but not necessarily identical) machines:
Imagistics/Oce-Imagistics 2020/2520/3520,
Muratec 2350/2850, NEC-IT-2530/3530,
On-Demand 200/250.
Dimensions: Machine without accessories
H: 28; W: 27; D: 28; Weight: 163 lbs.
List price when new: 200: $4,800.00; 250: $5,700.00; 350:
$7,650.00
Note: Muratec and NEC have substantial differences: Error codes, service modes, part numbers. Dont assume
everything is the same. Muratec machines, because they are so different, are covered in their own section. It is
likely that Oce-Imagistics machines are nearly identical to Konica-Minolta. Toner cartridges may not interchange
between various manufacturers.
CONSUMABLES KONICA-MINOLTA
ITEM
DESIGNATION
STATED YIELD
ITEM
DESIGNATION
STATED YIELD
200/250 toner TN-211 (360 grams)

............................ 8938413 .....................................17,500
350 toner TN-311 (360 grams)
............................ 8938402 .....................................17,500
Drum ........................... DR-310....................................4068612
The drum is the same for all three models but is rated for
65K in the 200, 80K in the 250 and 100K in the 350.
Developer (300 grams) .. DV-310

.............................. 8938451
The developer is the same for all three models but is rated
for 65K in the 200, 80K in the 250 and 100K in the 350.
Staple cartridge MS-2C
(SD-503) ............... 4599161 ...............4 cart. of 2,000 each
Staple cartridge MS-5D
4623361................ .............................3 cart. of 5,000 each
CONSUMABLES NEC
ITEM
DESIGNATION
STATED YIELD
2530/3530 toner .......... S2593 ........................................17,500

Drum ........................... S3593 ........................................84,000
ITEM
DESIGNATION
STATED YIELD
Developer (bag kit) ...... S4593........................................ 84,000
OPTIONS & ACCESSORIES

DESCRIPTION
DESIGNATION PART NUMBER
Reversing document feeder....................DF-605 ....... 4344712
Original cover (if no document feeder)....OC-502....... 4599225
Paper feed cabinet (550-sheet) ..............PC-102 ...... 4061112
Paper feed cabinet (2x500-sheet)...........PC-202 ....... 4061212
Large capacity tray (2500-sheet) ............PC-402 ....... 4061313
Desk/storage drawer...............................DK-501 ....... 4348011
Mail bin Kit ..............................................MT-501 ....... 4510712
Job separator..........................................JS-502 ........ 4347711
Finisher...................................................FS-508........ 4349712
Finisher/saddle kit...................................SD-502 ....... 4511811
Finisher/punch kit....................................PU-501 ....... 4512812
Exit tray (if no finisher) ............................OT-601 ....... 4625241
DESCRIPTION
Memory: 32MB .......................................EM-303 ....... 4551641
Memory: 64MB .......................................EM-304 ....... 4551651
Memory: 128MB .....................................EM-305 ....... 4551661
Hard drive(40GB)....................................HD-504 ....... 4599461
Hard drive encryption kit .........................SC-504 ....... 4599444
Interface kit (for IEEE1284 printing) ........EK-502 ....... 4599481
Key counter kit-1..................................... ................... 4623472
Key counter kit-2..................................... ................... 4623471
Fax kit .....................................................FK-503........ 4551613
Fax multi-line ..........................................ML-502 ....... 4551621
Fax transmit stamp unit...........................SP-501 ....... 4614506
Fax spare stamp .....................................Stamp-2 ...... 4614511

27


To read total counter: Press Utility/Counter. The screen will display the total count.
Default value for administration management is 00000000 (thats 8 zeros). If that doesnt work, use 12345678.
Waste Toner is recycled.
Drum Replacement: Go to service mode (Tech rep mode) > Counter > Special parts counter > PC life. Press Clear.
Shut power. Open right side door. Pull IU (Imaging Unit) out. Remove four silver screws; 2 on each end that mount
the developer unit to the drum unit. Replace the drum unit and reassemble. Replace the toner filter at the same
time.
Developer Replacement: Go to service mode (Tech rep mode) > Counter > Special parts counter > PC life. Press
Clear. Shut power. Clear PC life counter (before removing the imaging unit). Open right side door. Pull IU
(Imaging Unit) out. Remove four silver screws; 2 on each end that mount the developer unit to the drum unit.
Remove three screws on top of developer unit to remove the scatter plate. Remove the toner supply port (looks
like a short pipe). Empty the developer. Replace with new developer, reinstall toner supply port, scatter plate and
reassemble. Reinstall assembled IU into machine. Enter Tech-Rep Mode go to function>F8 and press Start to
calibrate new developer.
NEC developer replacement: Mechanical steps are the same but they seem to only require that you enter service
mode (utility, function, service, F8). They may not have the part counters or the tech rep choice mode that KonicaMinolta lists.
Transfer Roller Replacement: Open right side door. Pull knobs/levers towards you and remove roller.
Ozone Filter: Remove rear cover to access.
Toner filter on developer unit: Open right side door and slide out imaging unit. Remove toner filter cover and replace
filter.
Toner filter on machine: On rear of machine, remove cover that is held on by one screw. Peel off tape to remove and
replace filter.
Fuser Unit: Open right side door and remove right rear cover. Remove front right cover (one screw). Unplug two
connectors for the switchback unit. Remove the switchback unit (4 screws). Remove one screw and connector
cover. remove three connectors. Remove two screws that mount fuser unit and remove one more plug to remove
fuser unit.

NEC lists several part numbers. The one that is listed first (usually begins something like PC93 is the part number
that NEC dealers order with. The first two are NEC numbers, though in some cases, first one appears to be a K-M
number. Last one (in Konica-Minolta format) is presumably a Konica-Minolta equivalent part number. If no number
listed, than NEC is using the same number as the Konica-Minolta number in the K-M column. If the column is blank,
we could not figure out if there was an exact match.
In some cases, the NEC and Konica-Minolta items did not match up. Also, we did not have accessory parts numbers
for NEC.
Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
ADF slit glass assembly .................. 4551 2031 01 ......1 12..................... PC93N00086/NSA-080319-002 .......................................
Battery ............................................. ........................................................ NG-088119-01 .................................................................
BCRS (200/350) .............................. 4551 2033 01 ......6 5....................... PC93N00088 / NSA-174419-002 .....................................
BCRS (250) ..................................... 4551 2034 01 ......6 5....................... .........................................................................................
Board-A ........................................... 4040 0101 03 ......30 3..................... .........................................................................................
Bypass actuator (on shaft)............... 4030 3444 01 ......17 5..................... PC56N00166 / NG-155276-0J06 .....................................
Bypass clutch .................................. 9322 1200 32 ......17 24................... PC56N00132 / NG-155276-0H02 ....................................
Bypass photo interrupters (2) .......... 4037 0906 01 ......17 13................... PC93N00006 / AL1-000389-064 ......................................
Bypass pickup roller ........................ 4131 3001 01 ......17 11................... PC56N00172 / NG-155276-0J45 .............................300K
Bypass separator roller.................... 4034 0151 01 ......16 20................... PC93N0008 / AL1-000389-085 ................................300K
Bypass solenoid .............................. 9321 2400 61 ......17 25................... AL1-000389-095 ..............................................................
Bypass tray actuators (4)................. 4030 3415 02 ......18 4..................... PC56N00176 / NG-155276-0K02.....................................
Bypass tray assembly ..................... 4040 0763 00 ......16 25................... .........................................................................................
Bypass tray base plate .................... 4030 3408 03 ......18 12................... NG-155276-0K29 .............................................................
Bypass tray photo interrupters (4) ... 4037 0906 01 ......18 5..................... PC93N00006 / AL1-000389-064 ......................................
Part Description

28


Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
Bypass width resistor/VR1...............4037 6899 01...... 18 21 ...................1075 0130 02 / ................................................................
Cassette actuator.............................4030 3207 01...... 31 2.....................PC56N00334 / NG-155276-0U12.....................................
Cassette assembly ..........................4040 0156 02...... 31 40 ...................PC93N00022 / AL1-000389-197 ......................................
Cassette backstop ...........................4037 3213 01...... 31 3.....................AL1-000389-193...............................................................
Cassette motors (lift?) 2...................9312 1200 31...... 25 8.....................PC56N00243 / NG-155276-0P35.....................................
CCD.................................................4551 2003 01...... 7 3.......................PC93N00063/AH1-000017-001........................................
Cleaning lamp
(mounted on toner hopper) ..........9351 1200 11...... NEC 111 9 ..........9351 1200 11 / PC56N00191 / NG-155276-0L12 ............
Control panel assembly ...................4040 6053 02...... 3 1.......................PC93N00003 / AL1-000389-036 ......................................
Control panel button kit
(set of all buttons).........................4040 7807 01...... 3 3....................... .........................................................................................
Control panel LCD ...........................4040 7806 01...... 3 5....................... .........................................................................................
Control panel LCD touch screen......4040 7809 01...... 3 4....................... .........................................................................................
Control panel small board OK2........4040 7821 01...... 3 7....................... .........................................................................................
Developer unit .................................4040 0752 00...... 21 16 ...................PC93N00001 / AL1-000365-001 ......................................
Developer unit board ...................... ........................... NEC 113 15 ........4040 6040 01 / PC93N00012 / AL1-000389-119 .............
Drive motors (2) ...............................9314 2400 31...... 24 1.....................PC93N00018 / AL1-000389-133 ......................................
Drive section clutch CL3 ..................9322 1500 12...... 26 4.....................AL1-000389-074...............................................................
Drive unit (does not include motors) .....4040 0777 00...... 24 29 ...................4040 0345 01 / AL1-000389-138......................................
Drum, toner filter & developer: Bizhub 200 .................. ............................ .................................................................................. 65K
Drum, toner filter & developer: Bizhub 250 .................. ............................ .................................................................................. 80K
Drum, toner filter & developer: Bizhub 350 .................. ............................ ................................................................................ 100K
Duplex unit actuator; bottom ............4030 3740 01...... 33 16 ................... .........................................................................................
Duplex unit actuator; top..................4030 3737 01...... 33 21 ................... .........................................................................................
Duplex unit clutches (2) ...................9322 1500 12...... 34 17 ................... .........................................................................................
Duplex unit photo interrupters (3) ....4037 0906 01...... 33 18 ................... .........................................................................................
Exposure lamp.................................4551 2004 01...... 8 2.......................PC93N00072 / AL1-000024-001 ......................................
Exposure lamp inverter board..........4551 2012 01...... 8 9.......................PC93N00073 / AL1-000026-001 ......................................
Fan ..................................................9313 1400 61...... 9 6.......................AL1-000389-039...............................................................
Fan (electrical section; 2).................9313 1100 42...... 29 22 ...................PC56N00319 / NG-155276-0T18 .....................................
Fan filter (electrical section) .............4030 2107 01...... 29 19 ...................PC56N00321 / NG-155276-0T22 ..........400K/320K/260K
Fax board (NEC 2530)..................... ........................... ............................AL1-000020-001...............................................................
Fax board (NEC 3530)..................... ........................... ............................AL1-000020-003...............................................................
Finisher FS-508 alignment section
motors (round; 2)..........................9314 1201 21...... 7 22..................... .........................................................................................
photo interrupter (1) .....................4037 0902 01...... 7 38..................... .........................................................................................
photo interrupters (2)....................4037 0905 01...... 7 19..................... .........................................................................................
Finisher FS-508 board (large, on bottom of stapler section;
might just be stapler board)..........4349 0105 01...... 10 16 ................... .........................................................................................
Finisher FS-508 elevator
motor (cylindrical).........................4349 0752 01...... 13 14 ................... .........................................................................................
Finisher FS-508 elevator section
micro switch .................................9331 2200 31...... 13 8..................... .........................................................................................
micro switch actuator ...................4349 2062 02...... 13 8..................... .........................................................................................
photo interrupter...........................4037 0905 01...... 13 27 ................... .........................................................................................
Finisher FS-508 entry clutch............9322 1000 81...... 4 42..................... .........................................................................................
Finisher FS-508 entry motor (square) ..9314 1300 61...... 4 20..................... .........................................................................................
Finisher FS-508 entry section
photo interrupter...........................4037 0902 01...... 4 31..................... .........................................................................................
Finisher FS-508 exit section
motor (cylindrical).........................4643 0752 03...... 6 3....................... .........................................................................................
Part Description

29


Part Description
Konica-Minolta
Part Number
Konica-Minolta
Man. Loc.
NEC Part Number
Yield

motor (square) ............................. 9314 1300 61 ......6 13..................... .........................................................................................
photo interrupter .......................... 4037 0905 01 ......6 2....................... .........................................................................................
wrap spring .................................. 4643 5220 01 ......6 25..................... .........................................................................................
Finisher FS-508 exit tray (on machine; 2) 4349 2008 03 ......11 8..................... .........................................................................................
Finisher FS-508 exit tray flap/slide (2).. 4349 2009 02 ......11 9..................... .........................................................................................
Finisher FS-508 frame section
micro switch ................................. 9331 2200 21 ......8 32..................... .........................................................................................
micro switch actuator ................... 4643 2119 02 ......8 33..................... .........................................................................................
photo interrupter (1) ..................... 4037 0905 01 ......8 29..................... .........................................................................................
wrap spring .................................. 4349 2014 01 ......8 22..................... .........................................................................................
Finisher FS-508 micro switch .......... 4349 1392 01 ......3 13..................... .........................................................................................
Finisher FS-508 motor (square) ...... 9314 1201 11 ......2 9....................... .........................................................................................
Finisher FS-508 shutter drive section actuator
(3 on shaft)................................... 4349 2061 02 ......14 23................... .........................................................................................
Finisher FS-508 shutter drive section
board (small)................................ 4349 0102 03 ......14 21................... .........................................................................................
micro switch ................................. 9331 2200 31 ......14 8..................... .........................................................................................
micro switch actuator ................... 4349 2060 12 ......14 14................... .........................................................................................
motor (cylindrical) ........................ 4643 0752 03 ......14 7..................... .........................................................................................
photo interrupters (3) ................... 4037 0905 01 ......14 2..................... .........................................................................................
Finisher FS-508 staple cartridge ..... 4349 7801 01 ......9 2....................... .........................................................................................
Finisher FS-508 stapler motor ......... 9314 1300 61 ......10 18................... .........................................................................................
Finisher FS-508 stapler
photo interrupter (1) ..................... 4037 0905 01 ......10 11................... .........................................................................................
Finisher FS-508 stapler unit ........... 4349 5601 01 ......9 1....................... .........................................................................................
Finisher FS-510 board (large, on bottom of stapler section;
might just be stapler board) ......... 4349 0120 01 ......10 16................... .........................................................................................
Finisher saddle kit SD-502 board-C 4511 0101 04 ......2 6....................... .........................................................................................
Finisher saddle kit SD-502 exit section motor
(cylindrical-larger) ........................ 4643 0751 02 ......4 9....................... .........................................................................................
Finisher saddle kit SD-502 exit section motor
(cylindrical-small) ......................... 4643 0757 02 ......4 6....................... .........................................................................................
Finisher saddle kit SD-502 exit section
Finisher saddle kit SD-502 exit section
Finisher saddle kit SD-502 lower stapler section
motor (cylindrical) ........................ 4511 0751 01 ......3 7....................... .........................................................................................
motor (cylindrical) ........................ 4643 0752 02 ......3 18..................... .........................................................................................
staple cartridges (2) ..................... 4511 7802 01 ......3 30..................... .........................................................................................
wrap spring .................................. 4511 3148 01 ......3 22..................... .........................................................................................

30


Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
Finisher saddle kit SD-502 paper crease unit
motor (cylindrical).........................4511 0751 02...... 5 12..................... .........................................................................................
Finisher saddle kit SD-502 paper crease unit
Finisher saddle kit SD-502 solid state switch
(looks like photo sensor) ..............9335 1910 52...... 2 2....................... .........................................................................................
Finisher saddle kit SD-502 stapler unit (2) 4511 3191 01...... 2 10..................... .........................................................................................
Finisher SD-502 exit section motor
(larger one) ..................................4643 0751 02...... 4 9....................... .........................................................................................
Finisher SD-502 exit section motor
(with worm gear) ..........................4643 0757 02...... 4 6....................... .........................................................................................
Finisher SD-502 exit section
Finisher SD-502 exit section
Finisher SD-502 lower stapler section
motor M13 (cylindrical).................4643 0752 02...... 3 18..................... .........................................................................................
motor M14 (cylindrical).................4511 0751 01...... 3 7....................... .........................................................................................
staple cartridge (2) .......................4511 7802 01...... 3 30..................... .........................................................................................
wrap spring ..................................4511 3148 01...... 3 22..................... .........................................................................................
wrap spring ..................................4511 3149 02...... 3 15..................... .........................................................................................
Finisher SD-502 paper crease unit motor .4643 0751 02...... 5 12..................... .........................................................................................
Finisher SD-502 paper crease unit
Finisher SD-502 top cover micro switch ..9331 2200 31...... 1 18..................... .........................................................................................
Finisher SD-502 upper stapler
section board-C............................4511 0101 04...... 2 6....................... .........................................................................................
Finisher SD-502 upper stapler section
solid state switch ..........................9335 1910 52...... 2 2....................... .........................................................................................
Finisher SD-502 upper stapler section
stapler units (2) ............................4511 3191 01...... 2 10..................... .........................................................................................
Front frame reed switch ................... ........................... ............................PC93N00091 / AL1-00001-01 ..........................................
Fuser components: Konica-Minolta does not give a breakdown for most fuser component, though NEC does. No part numbers for
rollers, thermal switch, bearings, etc. ....................... ............................ .........................................................................................
Fuser exit actuator ...........................4030 5809 02...... 27 7 .....................NG-155276-0S05 .............................................................
Fuser exit photo interrupter..............4037 0906 01...... 27 11 ...................PC93N00006 / AL1-000389-064 ......................................
Fuser fan (NEC)............................... ........................... NEC 124 19 ........9313 1400 61 / AL1-000389-039......................................
Fuser gear; 14t/20t (NEC) ............... ........................... NEC 126 34 ........4040 5757 01 / AL1-000389-167......................................
Fuser gear; 15t (NEC) ..................... ........................... 126 35 .................4030 5814 01 / NG-155276 0R27 ....................................
Fuser gear; 19t (NEC) ..................... ........................... NEC 125 23 ........4030 5730 01 / NG-155276-0R39 ....................................
Fuser gear; 20t (NEC) ..................... ........................... NEC 126 31 ........4040 5758 01 / AL1-000389-166......................................
Fuser heat lamp (NEC).................... ........................... NEC 125 8 ..........9352 2400 81 / AL1-000389-157......................................
Fuser heat lamp (NEC).................... ........................... NEC 125 9 ..........9352 2400 51/ AL1-000389-159.......................................
Fuser heat roller (NEC).................... ........................... NEC 125 7 ..........4040 5756 01 / AL1-000389-155......................................
Fuser heat roller bearings (NEC; 2) ..... ........................... NEC 125 13 ........4011 5762 01 / PC49N00296 / NG-087513-0H06............
Fuser heat roller bushing (NEC; front).. ........................... NEC 126 33 ........4030 5741 02 / PC56N00358 / NG-155276-0R28............
Fuser heat roller bushing (NEC; rear) .. ........................... NEC 125 14 ........4030 5740 02 / PC56N00360 / NG-155276-0R45............
Fuser heat roller drive gear (NEC)... ........................... NEC 126 32 ........4030 5703 02 / PC56N00357 / NG-155276-0R29............
Fuser heat roller pawl springs (5) ....4030 5717 01...... 27 9 .....................NG-155276-0S11 .............................................................
Part Description

31


Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
Fuser heat roller pawls (5)............... 4040 5755 01 ......27 8..................... AL1-000389-064 ..............................................................
Fuser pressure roller (NEC) ............ ............................NEC 125 6 .......... 4030 5702 02 PC56N00286 / NG-155276-0R51..............
Fuser thermal switch (NEC) ............ ............................NEC 125 22 ........ 9334 1300 11 / PC56N00283 / NG-155276-0R40............
Fuser thermistor (NEC) ................... ............................125 25................. 9372 2400 64 / AL1-000389-165......................................
Fuser thermistors (2) ....................... 4040 0901 01 ......27 17................... .........................................................................................
Fuser unit ........................................ 4040 0765 00 ......27 18................... .................................................................................450K
Fuser unit (NEC has parts breakdown
but K-M does not) ........................ NEC 124 16.........4040 0321 02 / PC93N00093 / AL1-000389-153..........................................
Humidity thing??.............................. 9372 5400 11 ......29 12................... AL1-000389-179 ..............................................................
HVT ................................................. 4040 6203 01 ......9 3....................... PC93N00003 / AL1-000389-036 ......................................
Inner rear frame cassette boards (2) ... 4011 0111 01 ......25 3..................... .........................................................................................
Inner rear frame photo interrupters (8) .... 4037 0906 01 ......25 7..................... .........................................................................................
Job separator JS-502 actuator
(long arm that goes on 1-1).......... 4347 4009 03 ......1 10..................... .........................................................................................
Job separator JS-502 actuator (two tabs for
two photo interrupters) ................. 4347 4007 03 ......1 1....................... .........................................................................................
Job separator JS-502
Laser unit (200/250) ........................ 4041 0751 00 ......9 16..................... PC92N00001 / AL1-000389-045 ......................................
Laser unit (350) ............................... 4040 0751 00 ......9 16..................... PC93N00005 / AL1-000389-044 ......................................
LCT (2500-sheet) PC-402 board C1 ... 4348 0101 05 ......2 2....................... .........................................................................................
LCT (2500-sheet) PC-402 cabinet housing
photo interrupter .......................... 4640 0903 01 ......2 21..................... .........................................................................................
LCT (2500-sheet) PC-402 casters (4)..... 4348 2010 01 ......2 3....................... .........................................................................................
LCT (2500-sheet) PC-402
drive motors (2)............................ 9314 1201 01 ......1 6....................... .........................................................................................
LCT (2500-sheet) PC-402 paper
take-up rollers (2)......................... 4030 3005 01 ......4 22..................... PC56N0123 / NG-155276-0G35 ..............................300K
take-up section actuator............... 4348 3025 01 ......4 27..................... .........................................................................................
take-up section clutches (2) ......... 4030 3034 01 ......4 21..................... .........................................................................................
LCT (2500-sheet) PC-402 paper take-up section
LCT (2500-sheet) PC-402 paper take-up section
photo interrupters (3) ................... 4131 0902 01 ......4 9....................... .........................................................................................
tray unit actuator .......................... 4444 3741 01 ......8 1....................... .........................................................................................
LCT (2500-sheet) PC-402 paper tray
unit actuator (lower front) ............. 4425 3772 01 ......8 20..................... .........................................................................................
unit board-E ................................. 4425 0104 02 ......8 29..................... .........................................................................................
unit board-H (rear) ....................... 4479 0105 01 ......8 4....................... .........................................................................................
LCT (2500-sheet) PC-402 paper tray unit
motor M3 (cylindrical)................... 4348 0751 01 ......7 13..................... .........................................................................................
motor M4 (cylindrical)................... 4348 0751 01 ......9 7....................... .........................................................................................
LCT (2500-sheet) PC-402 paper tray unit motor M5
(cylindrical-angled)....................... 4425 0753 01 ......9 20..................... .........................................................................................
photo interrupter .......................... 4640 0903 01 ......7 7....................... .........................................................................................
Part Description

32


Part Description
Konica-Minolta
Part Number
Konica-Minolta
Man. Loc.
NEC Part Number
Yield
LCT (2500-sheet) PC-402

separator roller assembly.............4030 0151 01...... 5 9....................... ................................................................................ 300K
Mail bin kit MT-501 actuator ............4510 5054 01...... 1 2....................... .........................................................................................
Mail bin kit MT-501 board ................4510 5110 02...... 1 14..................... .........................................................................................
Mail bin kit MT-501 motor ................4510 5121 01...... 3 21..................... .........................................................................................
Mail bin kit MT-501 photo interrupters (2) .4510 5105 01...... 1 5....................... .........................................................................................
Mail bin kit MT-501
transport area actuators (2)..........4510 5055 01...... 2 13..................... .........................................................................................
Mail bin kit MT-501
transport area actuators (3)..........4510 5054 01...... 2 5....................... .........................................................................................
Mail bin kit MT-501 transport area
photo interrupters (5)....................4510 5105 01...... 2 3....................... .........................................................................................
photo sensors (4) .........................4510 5115 01...... 2 4....................... .........................................................................................
Mail bin kit MT-501 trays (4) ............4510 5042 01...... 3 23..................... .........................................................................................
MFB board (NEC) ............................ ........................... ............................PC93N00082 / NSA-174418-001 .....................................
Micro switch .....................................9331 2200 21...... 10 29 ...................PC56N00097 / NG-155276-0E11.....................................
Ozone filter ......................................4011 2031 01...... 29 6.....................PC49N00269 / NG-087513-1F00 ............................ 300K
Paper feed actuator (curved); tray 2 ...4030 3019 02...... 14 2.....................PC56N00145 / G-155276-0H30 .......................................
Paper feed actuator (not curved); tray 2 ..4030 3016 12...... 14 11 ...................AL1-000389-065...............................................................
Paper feed actuator; tray 1 ..............4030 3016 12...... 12 30 ...................AL1-000389-065...............................................................
Paper feed cabinet (2x500-sheet)
PC-202 board-C2 .........................4348 0104 02...... 2 3....................... .........................................................................................
PC-202 board-I (2-switches) ........4011 0111 01...... 3 7....................... .........................................................................................
Paper feed cabinet (2x500-sheet) PC-202
cabinet photo interrupters (8) .......4131 0902 01...... 3 2....................... .........................................................................................
PC-202 cassette actuator.............4030 3207 01...... 7 36.....................PC56N00334 / NG-155276-0U12.....................................
PC-202 cassette backstop ..........4030 3213 01...... 7 3....................... .........................................................................................
PC-202 casters (4) .......................4348 2010 01...... 2 5....................... .........................................................................................
PC-202 lift motors (2) ...................9312 1200 31...... 3 1.......................PC56N00243 / NG-155276-0P35.....................................
PC-202 motors (4)........................9314 1201 01...... 1 13..................... .........................................................................................
Paper feed cabinet (2x500-sheet) PC-202 upper take-up clutches, feed & take-up rollers, actuator, photo interrupters,
separation assembly ....................Same as PC-102 ............................ .........................................................................................
Paper feed cabinet (550-sheet)
PC-102 board-I (switches) ...........4011 0111 01...... 2 8....................... .........................................................................................
Paper feed cabinet (550-sheet) PC-102 cabinet
photo interrupters (4)....................4131 0902 01...... 2 1....................... .........................................................................................
Paper feed cabinet (550-sheet) PC-102
cassette actuator..........................4030 3207 01...... 5 34.....................PC56N00334 / NG-155276-0U12.....................................
cassette backstop ........................4498 3469 01...... 5 6....................... .........................................................................................
PC-102 casters (4) .......................4348 2030 01...... 2 12..................... .........................................................................................
drive motors (2) ............................9314 1201 01...... 1 7....................... .........................................................................................
PC-102 lift motor ..........................9312 1200 31...... 2 2.......................PC56N00243 / NG-155276-0P35.....................................
Paper feed cabinet (550-sheet) PC-102 paper
take-up section actuator...............4030 3016 12...... 4 21.....................AL1-000389-065...............................................................

33


Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
Paper feed cabinet (550-sheet) PC-102 paper
take-up section clutches (2) ......... 4030 3034 01 ......4 33..................... .........................................................................................
Paper feed cabinet (550-sheet) PC-102 paper take-up section
Paper feed cabinet (550-sheet) PC-102 paper take-up section
Paper feed cabinet (550-sheet) PC-102 paper take-up section take-up
and feed rollers (2)....................... 4030 3005 01 ......4 34..................... PC56N0123 / NG-155276-0G35 ..............................300K
separator roller assembly............. 4030 0151 01 ......4 40..................... .................................................................................300K
Paper feed cabinet PC-102
board-C2...................................... 4348 0104 02 ......2 10..................... .........................................................................................
cassette backstop ........................ 4030 3213 01 ......5 3....................... .........................................................................................
Paper feed cabinet PC-102 casters (4) ... 4348 2010 01 ......2 12..................... .........................................................................................
Paper feed cabinet PC-102 lift motor... 9312 1200 31 ......2 2....................... .........................................................................................
Paper feed cabinet PC-102 motors
(square; 2) ................................... 9314 1201 01 ......1 7....................... .........................................................................................
Paper feed cabinet PC-102 paper take-up &
feed rollers (2).............................. 4030 3005 01 ......4 34..................... .........................................................................................
Paper feed cabinet PC-102 paper take-up
section empty actuator................. 4030 3016 12 ......4 21..................... .........................................................................................
Paper feed cabinet PC-102 paper take-up section
separator roller............................. 4030 0151 01 ......4 40..................... .........................................................................................
switch board-I .............................. 4011 0111 01 ......2 8....................... .........................................................................................
Paper feed clutch CL2 (right)........... 9322 1200 32 ......14 19................... PC56N00132 / NG-155276-0H02 ....................................
Paper feed clutch CL4 (left)............. 9322 1500 12 ......14 30................... AL1-000389-074 ..............................................................
Paper feed photo interrupters (2); tray 1 .. 4037 0906 01 ......12 26................... PC93N00006 / AL1-000389-064 ......................................
Paper feed photo interrupters (4); tray 2 .. 4037 0906 01 ......14 3..................... PC93N00006 / AL1-000389-064 ......................................
Paper feed pickup & feed rollers (2);
tray 1............................................ 4030 3005 01 ......12 7..................... PC56N0123 / NG-155276-0G35 ..............................300K
Paper feed pickup & feed rollers (2);
tray 2............................................ 4030 3005 01 ......14 13................... PC56N0123 / NG-155276-0G35 ..............................300K
Paper feed separator roller; tray 1... 4030 0151 01 ......13 15................... PC56N00127 / NG-155376-0G42 ............................300K
Paper feed separator roller; tray 2... 4030 0151 01 ......15 2..................... PC56N00127 / NG-155376-0G42 ............................300K
Photo interrupter in electrical section ... 4037 0906 01 ......30 14................... PC93N00006 / AL1-000389-064 ......................................
Platen glass..................................... 4551 2032 01 ......1 10..................... NSA-080920-002 .............................................................
Platen open/close actuator .............. ........................................................ M-790447-001..................................................................
Platen open/close photo interrupter. 4551 2059 01 ......8 17..................... NG-088068-101 ...............................................................
Power supply................................... 4040 6202 02 ......9 13..................... PC93N00004 / AL1-000389-042 ......................................
Power switch (left side-S1) .............. 0990 6304 02 ......29 16................... 9332 5710 11 / PC35N05332 / LA4-VA00179 .................
Power switch (right side-S3)............ 9331 1810 11 ......11 12................... NG-155276-0F21 .............................................................
Punch kit PU-501 punch unit;
2-hole/3-hole................................ 4512 0151 03 ......1 16..................... .........................................................................................
Punch kit PU-501 solid state switch 9335 1910 52 ......1 22..................... .........................................................................................
Registration actuator ....................... 4030 3504 01 ......23 27................... PC56N00205 / NG-1552760N01......................................
Registration area paper dust remover . 4040 0778 00 ......23 30................... 4040 0368 02 / PC93N00017 / AL1-000389-132 .............
Registration clutch........................... 9322 1000 81 ......23 25................... NG-155276-0N06.............................................................
Part Description

34


Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
Registration photo interrupter ..........4037 0906 01...... 23 2.....................PC93N00006 / AL1-000389-064 ......................................
Registration roller (thicker)...............4011 3510 01...... 23 17 ...................NG-155276-0N10 .............................................................
Registration roller (thinner) ..............4011 3509 01...... 23 16 ...................NG-155276-0N12 .............................................................
DF-605 board ...............................4344 5206 01...... 1 2....................... .........................................................................................
drive motor M1 .............................4344 5161 01...... 7 20..................... .........................................................................................
drive motor M2 .............................4344 5160 01...... 7 21..................... .........................................................................................
Reversing document feeder DF-605 fan ...4344 5213 01...... 5 15..................... .........................................................................................
Reversing document feeder DF-605 feed area size (width)
actuators (3) .................................4344 5089 01...... 3 19..................... .........................................................................................
Reversing document feeder DF-605 feed area size (width)
actuators board ............................4344 5210 01...... 3 15..................... .........................................................................................
feed tray .......................................4344 5224 01...... 2 1....................... .........................................................................................
feed tray actuators (3) ..................4344 5067 01...... 2 19..................... .........................................................................................
Reversing document feeder DF-605 feed tray
feed tray photo sensor (1) ............4344 5215 01...... 2 21..................... .........................................................................................
feed-in actuator ............................4344 5088 01...... 3 35..................... .........................................................................................
Reversing document feeder DF-605 feed-in
photo interrupter...........................4344 5216 01...... 3 2....................... .........................................................................................
Reversing document feeder DF-605 paper take-up section
Reversing document feeder DF-605 paper
take-up section roller (1) ..............4582 3014 01...... 3 40..................... ................................................................................ 200K
take-up section roller (1) ..............4582 3047 01...... 4 4....................... ................................................................................ 200K
take-up section roller (2) ..............4344 5003 01...... 3 29..................... ................................................................................ 200K
take-up separator pad (?).............4344 5081 01...... 4 1....................... .........................................................................................
to copier harness..........................4344 5208 01...... 1 3....................... .........................................................................................
Reversing document feeder DF-605 transport area (U-turn) photo interrupters
(3 including one on rear frame) ....4344 5216 01...... 5 5....................... .........................................................................................
transport area actuator.................4344 5010 01...... 5 7....................... .........................................................................................
transport area actuator.................4344 5040 01...... 5 8....................... .........................................................................................
Reversing document feeder DF-605 transport area
Scan home photo interrupter ...........4551 2059 01...... 7 8.......................NG-088068-101................................................................
Scan motor ......................................4551 2013 01...... 7 10.....................AL1-000025-001...............................................................
Scan unit (NEC 2530)...................... ........................... ............................AH1-000032-007 ..............................................................
Scan unit (NEC 3530)...................... ........................... ............................AH1-000032-008 ..............................................................
Solid state switch (in optics area; 7) ...4384 1030 01...... 6 7....................... .........................................................................................
Toner cartridge holder assembly (does not include motor or feed mechanism)
....................................................4040 0775 00...... 19 18 ...................4040 0337 01 PC93N00010 / AL1-000389-106 ...............
Toner filter (on developer unit).........4040 5217 01...... 21 12 ........4040 2093-01 / PC93N00062 / AL-000389-016 ...100K/80K/65K
Toner filter (on developer unit).........4040 5217 01...... 21 12 ...................PC93N00011 / AL-000389-016 .................100K/80K/65K
Toner hopper drive unit....................4040 0768 00...... 26 47 ...................4040 0330 01 / PC93N00019 / AL1-00389-148 ...............
Part Description

35


Konica-Minolta
Konica-Minolta
NEC Part Number
Yield
Part Number
Man. Loc.
Transfer roller .................................. 4040 0760 00 ......23 1..................... 4040 0313 01 / PC93N00015 / AL1-000389-128 .....150K
Transport actuator ........................... ............................NEC 117 27 ........ 4030 3504 01 / PC56N00205 / NG-155276-0N01............
Transport assembly (includes fan but not clutch or transfer roller)
.................................................... 4040 0779 00 ......22 24................... 4040 0370 02 / PC93N00014 / AL1-000389-126 .............
Transport clutch............................... ............................NEC 116 25 ........ 9322 1000 81 / NG-155276-0N06 ....................................
Transport photo interrupter.............. 4037 0906 01 ......NEC 116 2 .......... PC93N00006 / AL1-000389-064 ......................................
Transport suction fan (with housing) 9313 1100 33 ......22 14................... PC56N00199 / NG-155276-0M08 ....................................
Transport thermistor ........................ 9372 2710 22 ......23 22................... PC49N00314 / NG-085734-0J02 .....................................
Turnover unit actuator ..................... 4030 3818 02 ......32 14................... .........................................................................................
Turnover unit fan ............................. 9313 1400 61 ......32 35................... AL1-000389-039 ..............................................................
Turnover unit motor ......................... 9314 1200 91 ......32 25................... .........................................................................................
Turnover unit photo interrupter ........ 4037 0906 01 ......32 17................... PC93N00006 / AL1-000389-064 ......................................
Part Description

Note: Some trouble codes are reset by opening and closing the lower front door or by turning power off and back on.
Some will be cleared by entering the Tech Rep Service mode: Go to Counter. Go to Trouble. Trouble Reset.
Note: Fax trouble codes are not included here.
Note: NEC machines have additional codes for fax, network, etc. that are not listed here. However, NEC machine /
printer codes are identical to the Konica-Minolta.
C11A3: Saddle exit motor failure for FS-508, PU-501 or OT-601.
C0001: PC-402 LCT communication problem.
C11A4: Saddle exit motor problem for SD-502.
C0202: Tray 1 elevator problem.
C11A5: Saddle in/out guide motor for SD-502.
C11A6: Saddle liable guide motor for SD-502.
C11B0: Staple problem.
C11B2: Staple drive.
C0209: LCT elevator problem.
C11B5: Saddle stapler-1.
C0210: LCT lift problem.
C11B6: Saddle stapler-2.
C0211: Bypass lift problem.
C11C0: Punch cam motor.
C0212: LCT exit problem.
C11D0: Crease motor.
C0213: LCT shift gate.
C2211: Imaging unit motor.
C0214: Lift gate shit problem.
C2351: Toner suction fan.
C0215: LCT shift motor.
C2431: Image unit fuse.
C0701: Paper size detect adjust problem.
C2557: ATDC sensor problem.
C1080: Finisher communication problem.
C255C: ATDC adjustment failure.
C1183: Elevator motor problem; FS-508, PU-501 or OT-601.
C2654: EEPROM.
C1190: Aligning plate 1 drive problem for FS-508, PU501 or OT-601.
C2702: Transfer problem.
C1192: Aligning plate 2 drive problem for FS-508, PUC3451: Fuser main heater problem.
501 or OT-601.
C3452: Fuser sub-heater problem.
C11A0: Paper lift problem for FS-508, PU-501 or OT-601.
C3751: Fuser high temperature; main heater.
C11A1: Exit roller pressure retract problem for FS-508,
C3752: Fuser high temperature; sub-heater.
PU-501 or OT-601.
C3851: Fuser low temperature; main heater.
C11A2: Saddle exit roller pressure retract problem for
C3852: Fuser low temperature; sub-heater.
FS-508, PU-501 or OT-601.
Konica-Minolta Fuser Trouble Codes Reset Procedure: Must go to initial mode. Remove compact flash cover on top right side of
machine. Press warm restart switch. When display shows a . On the left side, press 3. Enter the service code; default is
8 zeros 000 000 00. Press End. Shut power and turn back on.
If you dont know the service code, that is bad, because it means it cannot be reset, but would require replacing the RAMS
board, which the factory manual says is not available.
NEC Fuser trouble codes are reset by entering the service mode via the warm-restart switch as described in the service mode
section.
C4001: Mechanical control board to MFBS board

communication problem.
C4002: HSYNC detect; laser problem.
C4101: Laser polygon motor problem.

C4721: Gate array of expansion I/O.
C5102: Main motor.

36


Error Codes - continued
C5351: Power supply fan.
C5352: Cooling fan.
C5353: Imaging unit fan.
C7001: Initialization problem.
C8301: Document feeder fan.
C9701: Document feeder size sensors.

CA052: MIO problem.
CC153: Flash ROM.
CC155: Flash ROM for FS-508, PU-501 or OT-601.
CD004: Hard drive.
To reset some trouble codes (such as fuser errors) go to Initial Mode, Trouble Reset in Tech Rep Service Mode.
SERVICE MODE: (Konica-Minolta only, not NEC or Muratec). Described by Minolta as "Tech Rep Mode": Press
Utility/Counter key. Select "Check Detail" screen. Press Stop, press "0", Press 0, Press Stop, Press 0,
Press "1". Enter eight zeros (000 000 00). Touch End. If you mess up and keep trying, at the fourth try, End
will not work anymore. If that happens, shut power, turn back on and try again. 000 000 00 is the default. If you
do not have it (such as it has been changed to something else) you cannot enter service mode. This code is
locked into the RAMS board which is not available. You would need to get in touch with Konica-Minolta directly
at the Office Printing Support Division by way of CSES. This is what the manual says. Good luck. Leave by
pressing Exit.
Use +/- keys to change values. Press the Clear key and then use number keys to enter the new value. Press End to
exit.
NEC: Go to the end of this section to see the NEC service mode procedures.
Tech Rep Choices: System, Printer adjustments, ADF adjustments, Center erase, Country, Orientation, Finisher
punch adjustments, duplex trail edge erase, ISW settings for internet.
System inputs, Administrator # initialization, counter (paper, jam, parts, service call, application, maintenance, fax
connect).
Tech Rep Modes: Function. Press Function and then the particular F-code.
F1: Paper pass through machine, after warm-up. After pressing Start key, paper will pass through machine. You can
also test duplex (by touching 2-sided) and whichever cassette you want to test from. Press Stop to end.
F2: Factory use only.
F7-1: Original size detect sensor adjust. Cover glass with white 11x17 paper. Press "Start."
F7-2: Fax only. Refers to fax models only. Put five sheets of 11x17 on glass and close cover. Enter Tech-rep mode.
Select Function>F7-2. press Start. Original size detect will run. Shut power and turn back on again.
F8: ATDC (auto toner density concentration): After replacing developer, this calibrates developer. Press "Start."
Machine will run for several minutes to perform this and will stop automatically.
F12: Test print.
Hard disk format: Press Start to format hard drive.
FD: Set maximum and minimum paper sizes for bypass.
FC: Finisher tests. Modes 1 through 14 test various finisher devices. Similar to output tests in other machines. Each
mode will operate a particular item.
Document width detection:
FW download: Firmware upgrade.
I/O check: Touch "I/O check." Touch function you want. Press "Start." This will test sensors in these areas. This is
what other manufacturers call Inputs. Switches & sensors in these items can be tested by actuating them. The
display will indicate either 1 or 0.
Areas to test: Bypass, duplex, tray 1, tray 2, tray 3, tray 4, side cover, motors, LCT, Engine tests (thermistors,
ATDC sensor, humidity sensors, job tray, Finisher, scanner, document feeder.
Printer (which includes copier, trays, LCT, covers, etc.), scanner, job tray, document feeder and finisher can
have their sensors checked.
Operation Check: Document feeder paper path, sensor test and initialization.
Exposure lamp test.
ROM version.
Softswitch.
Scan test.
Level history.
CS remote care.
Fax set.

37


Tech Rep Choice settings
Auto paper configuration. Inch or metric,
Function limit. Whether or not to set functions is allowed
from control panel.
Foolscap priority.
Special Image: Whether or no available on density
Simplex or duplex.
screen (*).
Drum dry (dehumidify) on user management or
not.
Printer:
Edge erase adjustment, loop adjustment (paper buckle at registration roller). Image density: Sets center value of
Users choice of priority density. ATDC sensor gain: ATDC control voltage is displayed.
VG adjust: To change image density. Grid voltage adjustment. Fuser temperature.
Document feeder: Registration loop, Zoom adjust, main scan, sub scan, center erase, orientation.
Finisher: Punch stop position, punch loop.
Trail erase (duplex).
System input: LCT paper size, fixed zoom, machine configuration, tech memo (serial number), hard drive installed or
not, original size detect.
Administrator initialize.
COUNTERS: Open counter screen. Select counter you want to clear. Press Counter Reset. Press the counter to be
cleared. Then press OK. Counters that can be accessed: Paper sizes, jam counts in all locations, copies run
on individual parts, service calls, application count, maintenance count.
Service security Mode
Go into tech-rep mode. Press Stop. Press 0. Press Clear. Select a function. Press Reset when finished.
Total counter: Go into tech-rep mode. Press Stop. Press 9. Select total counter, copy kit counter (PM indicator),
plug-in counter, vendor mode, large size counter, coy kit or key counter.
ADJUST: SERVICE MODE: Show "Tech Rep Mode". Press Stop. Press Start. Select function. Exit by touching
"Reset."
Printer: Registration: CD is -4 to +4. FD is -19 to +19, -21 to +21 on 2010/2510/3010.
Scanner: Registration: Main scan is -72 to +72. Sub scan is -24 to +72.
Zoom adjust: Scan zoom in main and sub directions: .99 to 1.010.
Initial Mode: To initialize various items:
Remove compact flash cover (on right side). Press Warm Restart Switch, which is apparently visible once that
cover is removed. " will display on left side of screen. Enter "3." Enter the 8-digit service code (000 000 00 is
default). Select item to be reset. Follow instructions. Touch "Exit" to exit.
Total clear: All except counters. Press Total clear, press Yes, press Enter. When it completes, press OK.
Touch panel adjustment: Using something like a ballpoint pen, touch the center of each of the four points in this
sequence: top left, top right, bottom right, bottom left (clockwise).
Marketing area: Settings for zoom ratios, paper sizes, etc. Select area and then touch End.
Image data clear: Clears data in file memory of MFB board. Press Yes, press Enter.
FAX set/clear: Clears fax settings.
Date time set: Set.
Trouble reset: Reset all trouble codes including fuser codes. Press Trouble Reset.


38


Utility mode: Select Utility on screen (service mode is not necessary). Then select the item you want to check.
Soft switches are not covered here. Press Exit to escape. Use Access to switch Use +/- keys to change values.
Press Clear and then use number keys to enter value.
Utility mode includes: Users choice, e-mail input, store overlay (for hard drive), user management, administration
management, reports and print settings. Within Users choice there are six screen-pages of items. Included is
Density priority (auto/manual), Default copy level (auto/manual settings) and print density.
Toner supply (page 6) of user choices will force feed toner, such as if the customer ran the machine low on toner.
Default value for administration management is 12345678: Admin management includes date/time, time zone,
administrator code change, max copy sets, security settings, network settings, TCP/IP pinging and other
things that the customer might find of interest.
Error codes: Fax /communication error codes are not covered here.
NEC Service mode access: There are three different methods, which are apparently incredibly confusing to those of
us who dont see these machines every day. I am told that method 1 is the only one you should really be
concerned with. For that reason, I am putting the others in small print so you will have to work hard just to read
them!
1. Remove top right side cover. Press Warm Restart switch which is to the left of the compact flash connector. After
pressing the Warm Restart switch, watch the display. The machine will say under process. When it does, press
1. Do not press 1 any earlier than that or you may lock up the machine. After pressing 1, machine will cycle
through various modes, such as RAM, serial number, transmit marker, etc. Eventually, the display will offer you
the word Next. Keep pressing Next as long as it asks you to. At some point, the machine will reboot. Then
you will go to (press) Utility. Then you will go to either ADMIN-1 or Maintenance. Then you will enter zeros until
the machine wont let you enter anymore. At that point, the next screen will display the service choices. Whew!
It is hard to tell if the NEC service/maintenance settings are identical to the Minolta. However, it appears that the
screens will tell you what your choices are.
The information in the next few lines may not be necessary, or it may help you. Sorry. This is the best I can do.
Most important is the Function mode. This is necessary to do developer set-up.
To get to the Service Mode, you must press Utility, Then touch Maintenance, then Service Mode. Maintenance
Mode will display. Touch Service Mode.
Other service modes:
2. Enter 1919191919191919. Then, press the + * +. Then, press Panel Reset Note: the factory manual is very
confusing; those + marks may mean and and may not be necessary.
3. Enter the standard password **** in Access on the utility screen.


39


Speed: 36/42/50 copies per minute.
Similar machines: None known at this time (July 2007).
Dimensions: Machine without accessories:
H: 45; W: 27; D: 28; Weight: 201 lbs.
Warm-up time: Bizhub 500: 60 seconds,
Bizhub 360/420: 30 seconds.
Year of introduction: 2006/2007.
List price when new: 360: $9,200.00, 420: $9,720.00;
500: $12,300.00;
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner ............TN-511 .......................... 024E ................. 32,200

Drum .............DR-510 .......................... 024K .... 225,000 in 360
Drum .............DR-510 .......................... 024K .... 250,000 in 420
Drum .............DR-510 .......................... 024K .... 250,000 in 500
Developer DV-511
(Same yields as drum) .................. 024G ............................
SUPPLY
DESIGNATION
STATED YIELD
Staple cartridge MS-2C (SD-503)

..............4599161......................... 4 cart. of 2,000 each
Staple cartridge MS-5D
..............4623361......................... .... 3 cart. of 5,000 each

DESCRIPTION
Reversing document feeder ................... DF-607 .......... Built-in
Paper feed cabinet (2500-sheet) ............ PC-402...... 4061317
Paper feed cabinet (2x500-sheet) .......... PC-202....... 4061212
Large capacity tray (2000-sheet)............ LU-201 .............16AA
Desk/storage drawer .............................. DK-501....... 4348011
Mail bin Kit.............................................. MT-501....... 4510716
Job separator ......................................... JS-502........ 4347711
Finisher .................................................. FS-510 ....... 4349812
Finisher/saddle kit .................................. SD-502....... 4511811
Finisher (console) ................................... FS-511 ..... 4521X001
DESCRIPTION
Relay unit ............................................... RU-502.....................
Finisher/punch kit ................................... PU-501 ....... 4512812
Print controller ........................................ IC-204 .............. 16JE
Exit tray (if no finisher) ............................ OT-501 .............16BA
Hard drive (40GB) .................................. HD-505............ 16GA
Hard drive encryption kit ......................... SC-502 ............ 16HA
Fax kit ..................................................... MK-708.....15LBX004
Fax kit ..................................................... FK-502 .....................
Fax stamp kit .......................................... SP-501 ....... 4614506
Fax multi-line .......................................... ML-503 ..... 7640X024
To read total counter: Press Utility/Counter. The screen will display the total count.
Default value for administration management is not listed but is likely to be 00000000 (thats 8 zeros). If that doesnt
work, try 12345678.
Waste Toner is recycled.
Developer Replacement: Open front door and loosen one captive screw. Slide developer unit out. Remove developer
cover which is snapped in place with two hooks on the left side, no screws. Empty old developer. The manual says
that you should turn the middle gear (in between the two lower ones and the one upper one) counterclockwise (as
viewed from rear) only. Replace with new developer, reinstall cover and reinstall in machine. Go into service mode,
select Imaging process adjustment. Select Process Screen. Press TCR adjustment. In TCR adjustment
screen, press Start. This is developer calibration, done after replacing developer. It will take about three
minutes. When done, press OK.
Drum Replacement: Open duplex unit and paper conveyance (transport) unit. Remove developer unit. Remove one
screw to remove drum unit from machine. Remove the lock clip on the cleaning rod and pull out the cleaning rod.
Remove the spring in the rear of the cleaning rod. Unplug one connector at rear. Release lever in front and remove
charge corona. Remove drumshaft mounting plate (one screw). Remove the bearing plate (two screws). Lift off the
seal blocks at the front and rear. Lift out the drum. Use starting powder on new drum.
Drum blade: Remove developer unit from machine. Open duplex unit. Open transport section (conveyance unit).
Remove drum unit and remove drum cylinder (as described above). Drum cleaner blade is held in with two screws.
The thin sheet on the blade should go between the auger and paddle.

40


Charge corona: Removal described in drum replacement above.
Transfer/separator corona: Open duplex unit and conveyance unit. Release locking tabs at front and rear and lift out
corona unit.
Filter mounting plate: Remove developer unit from machine. Open duplex unit. Open transport section (conveyance
unit). Remove drum unit. Unlock two levers (looks like plastic or sheet metal spring lock) to remove mounting plate.
Suction cover: Remove developer unit. Open duplex unit. Open transport/conveyance unit. Remove drum unit.
Remove one screw and remove rail (diagonally down and to the right from toner cartridge). Remove the suction
cover. There appears to be two of these.
Ozone Filter: Remove right side cover to access. It is located at the bottom rear corner of the machine.
Toner filter on machine: On left side of machine, remove louvered cover that is held on by one screw. Remove and
replace filter.
Toner filter at paper exit area: On right side of machine, remove upper louvered cover that is held on by one screw.
Remove and replace filter.
Fuser Unit: Open duplex unit. Remove right upper cover. Open transport/conveyance unit. Loosen or remove one
screw in the upper left corner to allow you to remove the small auxiliary cover. Unplug two connectors. Remove
one screw to remove filter cover. Remove two screws to the left of the connectors (Sorry. There are several other
screws there.) Loosen two screws to the left of the connectors. Slide the reverse unit out of the machine and tilt at
an angle to remove. When the reverse unit is out of the way, you can now remove the two screws (one at each
end near the bottom) to remove the fuser.
Fuser pawl assembly: Remove fuser unit from machine as described above. Remove the one lock ring. Open the
fuser front guide assembly and slide it out. Remove one connector and one screw and raise the pawl assembly.
Remove the connector from the pawl assembly.
Fuser web: Remove fuser unit and separator pawl assembly as described above. Remove one screw (which appears
to be at bottom left). Remove five screws. There is a cover, probably plastic, that is described as a duct. You have
to pull this off/unlock it. I believe when this comes off, the web comes with it. When installing the new web, you are
supposed to take up the slack so that there is a gap of less than 10mm between the web and what they call the
fuser nip. Hard to describe especially since I am not sure if they are describing the fuser nip. When taking up the
slack, release the cleaner lock gear with the release lever and rotate the web drive gear. Go to service mode to
reset fuser web counter.
Trouble Reset (such as fuser errors): With power switch SW1 already on, shut power switch SW2. While holding
down the Utility Counter key, turn on power switch SW2. Press Trouble Reset in the display. OK will display.
Shut power switch SW2 and turn back on. This method is necessary because even though Dipswitch 3-1 is a fuser
reset, you cannot enter the service mode when the machine is in a service trouble code.
Administrator password: Go to Service Mode screen. Press Stop. Press 0. Press C. Enhanced Security
screen will display. Press Administrator Password. Enter 8-digit password. Factory default is 12345678. Press
END. Reenter 8-digit password and press END.
CE authentication: Go to Service Mode screen. Press Stop. Press 0. Press C. Enhanced Security screen will
display. Press CE authentication screen. Press ON or Off. Press END.

PART DESCRIPTION

2000-sheet LCT LU-201 board ............... 16AA -901 0 ... 5 24.................
2000-sheet LCT LU-201 casters
(adjustable; right, 2) ............................ 16AA 1025 DE 1 2...................
2000-sheet LCT LU-201 casters (left; 1) 12UM 1009 0 . 1 1...................
2000-sheet LCT LU-201 detect actuator 13SU 5603 00 2 14.................
2000-sheet LCT LU-201 double feed prevent roller;
lower ................................................... 26NA 4012 0 .. 2 15200K uses
2000-sheet LCT LU-201 double feed prevent roller;
upper................................................... 26NA 4011 0 .. 2 19200K uses
2000-sheet LCT LU-201 drive section
detect actuator ................................... 16AA 1081 00 5 2...................
PART DESCRIPTION

motor M150 .........................................57AA 8008 0...5 20 ................
photo sensors (3) ................................08AA 8551 2...5 4 ..................
2000-sheet LCT LU-201 feeding assembly
(might include rollers) ..........................16AA -402 0 ...2 28 ................
2000-sheet LCT LU-201 interlock switch 12QR 8601 1 ..5 23 ................
2000-sheet LCT LU-201 lift motor ...........13HA 8002 0 ..5 21 ................
2000-sheet LCT LU-201 paper detect
actuator (curved) .................................16AA 4007 0...2 1 ..................
2000-sheet LCT LU-201
paper feed clutch.................................56AA 8201 2...2 27 ................

41


PART DESCRIPTION

paper feed connect roller ....................16AA 4005 0... 2 3 ..................
paper feed roller ........................ 40LA 4009 0...... 2 24 ..... 200K uses
photo sensors (3) ................................08AA 8551 2... 2 4 ..................
2500-sheet LCT PC-402 drive motors (2) ....9314 1201 01 . 1 6 ..................
2500-sheet LCT PC-402 board C1 .........4348 0101 05 . 2 2 ..................
2500-sheet LCT PC-402 cabinet housing
photo interrupter..................................4640 0903 01 . 2 21 ................
2500-sheet LCT PC-402 casters (4) .......4348 2010 01 . 2 3 ..................
2500-sheet LCT PC-402 paper
take-up rollers (2) ................................4030 3005 01 . 4 22 ........300K
2500-sheet LCT PC-402 paper
take-up section actuator......................4348 3025 01 . 4 27 ................
2500-sheet LCT PC-402 paper take-up section
clutches (2)..........................................4030 3034 01 . 4 21 ................
photo interrupters (2)...........................4349 0902 01 . 4 29 ................
photo interrupters (3)...........................4131 0902 01 . 4 9 ..................
2500-sheet LCT PC-402 paper tray
unit actuator ........................................4444 3741 01 . 8 1 ..................
unit actuator (lower front) ....................4425 3772 01 . 8 20 ................
unit board-E.........................................4425 0104 02 . 8 29 ................
2500-sheet LCT PC-402 paper tray unit
board-H (rear) .....................................4479 0105 01 . 8 4 ..................
motor M3 (cylindrical)..........................4348 0751 01 . 7 13 ................
motor M4 (cylindrical)..........................4348 0751 01 . 9 7 ..................
motor M5 (cylindrical-angled)..............4425 0753 01 . 9 20 ................
photo interrupter..................................4640 0903 01 . 7 7 ..................
2500-sheet LCT PC-402 separator
roller assembly ....................................4030 0151 01 . 5 9 ..........300K
2500-sheet LCT PC-402paper tray unit
500-sheet cassette PC-102 actuator
(triangle on rear)..................................4030 3207 01 . 5 34 ................
500-sheet cassette PC-102 backstop .....4030 3213 01 . 5 3 ..................
500-sheet cassette PC-102 board-C2.....4348 0104 02 . 2 10 ................
500-sheet cassette PC-102 board-I
(cassette switches)..............................4011 0111 01 . 2 8 ..................
500-sheet cassette PC-102 cassette
switch actuators .................................4030 3091 01 . 2 6 ..................
500-sheet cassette PC-102 casters (4)...4348 2010 01 . 2 12 ................
500-sheet cassette PC-102
lift motor M124-PF...............................9312 1200 31 . 2 2 ..................
500-sheet cassette PC-102 motor M120-PF
and M122-PF (2) .................................9314 1201 01 . 1 7 ..................
500-sheet cassette PC-102 paper take-up
section actuator...................................4030 3016 12 . 4 21 ................
section clutches (2) .............................4030 3034 01 . 4 33 ................
section photo interrupters (2) ..............4349 0902 01 . 4 6 ..................
PART DESCRIPTION

500-sheet cassette PC-102 paper take-up section
photo interrupters (3) .......................... 4131 0902 01 . 4 18.................
500-sheet cassette PC-102 paper take-up section
separator roller.................................... 4030 0151 01 . 4 40........ 300K
500-sheet cassette PC-102 paper take-up section take-up
and feed rollers (2).............................. 4030 3005 01 . 4 34........ 300K
500-sheet cassette PC-102
photo interrupters (4) .......................... 4131 0902 01 . 2 1...................
ADF slit glass.......................................... 50GA -628 0... 8 9...................
Board 1 (cassette sensors); 2................. 4037 0104 01 . 53 3.................
Board 1 actuator levers (2) ..................... 4030 3091 01 . 53 2.................
Bypass actuator ...................................... 4030 3444 01 . 34 5.................
Bypass actuators (4)............................... 4030 3415 02 . 35 4.................
Bypass assembly.................................... 50GA -400 0... 33 25...............
Bypass clutch (360) ................................ 9J06 M201 00 34 24...............
Bypass clutch (420/500) ......................... 9322 1200 32 . 34 24...............
Bypass photo interrupters (6) ................. 4037 0906 01 . 34 13...............
Bypass pickup roller................................ 4131 3001 01 . 34 11...... 200K
Bypass separator roller........................... 4034 0151 01 . 33 20...... 200K
Bypass slide/VR...................................... 4037 6899 01 . 35 21...............
Bypass tray base plate ........................... 4030 3408 03 . 35 12...............
Cassette assembly ................................. 4040 0156 02 . 40 42...............
Cassette backstop .................................. 4037 3213 12 . 40 3.................
CCD ........................................................ 50GA -626 1... 8 22.................
Charge corona assembly........................ 50GA -250 0... 19 1.................
Charge corona cleaning assembly ......... 40LA R704 00 19 14...............
Charge corona grid ................................. 40LA 2516 0... 19 10...............
Charge corona wires (precut; 2) ............. 50GA 2506 0.. 19 11...............
Control panel assembly .......................... 50GA 8703 0F 7 1...................
Conveyance clutch
(part of registration assembly) ............ 50GA 8202 0.. 36 17...............
Conveyance unit ..................................... 50GA -450 0... 39 24...............
DC power source 1 ................................ 50GA 8451 0.. 54 6.................
Developer .............................................. DV-511........... ...... 225K/250K
Developer gear (rear) ............................. 26NA 3070 0 .. 22 22...............
Developer gear; agitator 20t (2).............. 50GA 3015 0.. 22 6.................
Developer gear; agitator 22t ................... 50GA 3014 0.. 22 8.................
Developer gear; idler 15t (1) ................... 50GA 3017 0.. 22 15...............
Developer gear; idler 15t (2) ................... 50GA 3018 0.. 22 14...............
Developer shaft holder/bushings (6)....... 26NA 3077 0 .. 22 3.................
Developer suction fan ............................. 27LA 8051 1... 28 3.................
Developer suction filter ........................... 40LA R705 00 28 1225K/250K
Developer unit......................................... 50GA -300 1... 22 1675K/750K
Document feeder pickup rollers (2)..... 4344 5003 01 ..3 29 ...200K uses
Door switch ............................................ 40AA 8501 1 .. 54 15...............
Drive motors (2; round on plate or board) .... 27LA 8003 0... 11 1.................
Driving unit motor.................................... 27LA 8003 0... 13 1.................
Drum ....................................................... DR-510........... ...... 225K/250K
Drum cleaner blade ............................ 50GA -209 0....18 12 . 225K250K
Drum drive assembly .............................. 50GA -159 0... 12 36...............
Drum drive motor .................................... 27LA 8003 0... 12 35...............
Drum separator claw assembly (2) ......... 50GA -218 0... 15 12...............
Drum unit ..........................................50GA -200 0....15 25 .. 675K/750K
Duplex actuator....................................... 4030 3737 01 . 44 6.................
Duplex actuator....................................... 4030 3740 01 . 44 14...............
Duplex clutch (2) CL7, CL8..................... 50GA 8203 0.. 44 9.................
Duplex fan............................................... 9313 1100 33 . 45 7.................
Duplex photo interrupters (3) .................. 9335 1300 61 . 44 4.................
Dust proof filter (with fans; 2).................. 50GA 7391 0.. 49 4.................

42


PART DESCRIPTION

Exposure lamp ....................................... 40LA 8301 1... 9 15.................
Exposure lamp flat ribbon cable
(called powering board) ...................... 26NA -951 2E 9 20.................
Exposure lamp inverter board
(called lamp starter) ............................ 40LA 8351 3... 8 15.................
Fan (1, in housing).................................. 50GA 1031 0.. 55 9.................
Fan (2) .................................................... 27LA 8051 1... 55 2.................
Fan (bottom, in housings; 2) ................... 50GA 8051 0.. 4 4...................
Filter cover assembly.............................. 50GA -314 0... 28 8225K/250K
Filter mounting plate ............................... 50GA -336 0... 27 8225K/250K
Finisher FS-510 alignment section motors
(2; M4-FN, M5-FN, round) .................. 9314 1201 21 . 7 22.................
photo interrupter (1) ............................ 4037 0902 01 . 7 38.................
Finisher FS-510 elevate drive
section motor M11-FN (cylindrical) ..... 4349 0752 01 . 13 14...............
Finisher FS-510 elevate section actuator ...4349 2062 02 . 13 8.................
Finisher FS-510 elevate section
micro switch ........................................ 9331 2200 31 . 13 9.................
Finisher FS-510 elevate section
photo interrupter ................................. 4037 0905 01 . 13 27...............
Finisher FS-510 elevate section tray/slide upper and
lower the same (2) .............................. 4349 2009 02 . 11 9.................
Finisher FS-510 elevate section tray; upper and lower on machine;
both the same (2)................................ 4349 2008 03 . 11 8.................
Finisher FS-510 entrance section
clutch CL1-FN..................................... 9322 1000 81 . 4 42.................
motor M3-FN (square) ........................ 9314 1300 61 . 4 20.................
photo interrupter ................................. 4037 0902 01 . 4 31.................
Finisher FS-510 exit section motor
M1-FN (square) .................................. 9314 1300 81 . 6 11.................
Finisher FS-510 exit section motor
M6-FN (cylindrical).............................. 4643 0752 0346 3...................
photo interrupter ................................. 4037 0905 01 . 6 2...................
wrap spring ......................................... 4349 2014 01 . 8 22.................
Finisher FS-510 shutter drive
section actuator ................................. 4349 2060 12 . 14 14...............
Finisher FS-510 shutter drive section actuator
(3 actuators on shaft).......................... 4349 2061 02 . 14 23...............
Finisher FS-510 shutter drive
section board ...................................... 4349 0102 03 . 14 21...............
micro switch ........................................ 9331 2200 31 . 14 8.................
motor M12-FN (cylindrical) ................. 4643 0752 03 . 14 7.................
Finisher FS-510 stapler section board.... 4349 0120 04 . 10 16...............
Finisher FS-510 stapler section motor
M7-FN (square) .................................. 9314 1300 61 . 10 18...............
Finisher FS-510 stapler section
Finisher FS-510 stapler section
staple cartridge ................................... 4349 7801 01 . 9 2...................
Finisher FS-510 stapler section stapler unit . 4349 5601 01 . 9 1...................
PART DESCRIPTION

Finisher FS-510 transport section
micro switch ........................................4109 6301 02 . 3 13 ................
motor M2-FN .......................................9314 1201 11 . 2 9 ..................
Fuser cleaner assembly (web; 360/500) ....50GA-540 0.. 52 1.. 225K/250K
Fuser cleaner assembly (web; 420) ........42GA -540 0 ... 52 1 ........250K
Fuser cleaner assembly roller .................27LA 5383 0 ... 52 8 ................
Fuser cleaner web/belt............................50GA 5343 0 .. 52 7 ................
Fuser driven roller assembly A (2) ..........4040 R706 00. 50 29 ......250K
Fuser driven roller assembly B (2) ..........4040 R707 00. 50 30 ......250K
Fuser exit actuator ..................................4030 5809 02 . 51 6 ................
Fuser exit actuator spring........................4030 5810 02 . 51 7 ................
Fuser exit photo interrupter .....................9335 1300 61 . 51 5 ................
Fuser gear input assembly
(includes both input gears)..................50GA 5485 0 .. 49 15 ..............
Fuser gear, cleaner gear A .....................26NA 5346 0 .. 49 4 ................
Fuser gear, idler gear A; 14t/20t .............50GA 5469 0 .. 49 10 ..............
Fuser gear, idler gear B; 15t ...................50GA 5470 0 .. 49 9 ................
Fuser gear, input 2; 19t ...........................50GA 5473 0 .. 49 11 ..............
Fuser gear, input; 19t ..............................50GA 5493 0 .. 49 12 ..............
Fuser gear; 18t/44t (2) ............................26NA 5429 0 .. 49 3 ................
Fuser gear; 19t ........................................4030 5816 01 . 50 22 ..............
Fuser gear; 19t ........................................4030 5817 02 . 50 20 ..............
Fuser gear; 19t ........................................4030 5836 01 . 50 18 ..............
Fuser gear; 21t ........................................4030 5812 01 . 50 15 ..............
Fuser heat lamp 1 ...................................50GE 8302 1 .. 47 3 ................
Fuser heat lamp 2 ...................................50GE 8303 1 .. 47 4 ................
Fuser heat roller (360).............................50GA 5303 0 .. 47 2 ........225K
Fuser heat roller (420).............................42GA 5303 0 .. 47 2 ........250K
Fuser heat roller (500).............................50GE 5303 0 .. 47 2 ........250K
Fuser heat roller bearings (2) ......... 26NA 5371 2 ...47 12 .... 225K/250K
Fuser heat roller bushings (2) ........ 26NA 5372 0 ...47 11 .... 225K/250K
Fuser heat roller drive gear (360)............50GA 5406 0 .. 47 9 ................
Fuser heat roller drive gear (420, 500)....42GA 5406 0 .. 47 9 ................
Fuser heat roller separator claw assembly
(includes pawls, springs, bracket) ..42GA -533 0 . 51 14 .. 450K/500K
Fuser heat roller separator pawl springs (5) .4030 5717 01 . 51 10 ..............
Fuser heat roller separator pawls (5) ......50GA 7227 00 51 11 ..............
Fuser input gear assembly............... 50GA -546 ...... 49 15 .. 450K/500K
Fuser pressure roller (360/420)........ 42GA 5304 0... 47 1 .... 225K/250K
Fuser pressure roller (360/500)........ 50GA 5304 0... 47 1 .... 225K/250K
Fuser pressure roller bearings (2) .... 50GA 5359 0... 47 15 .. 225K/250K
Fuser thermal fuse mounting plate
(might include thermal fuse?)..........SP00 -011 2 ... 48 7.. 450K/500K
Fuser thermistor assembly
(includes both thermistors)..............50GA -544 0 ... 48 6.. 450K/500K
Fuser unit (360/420) ................................42GE -530 0 ... 49 16 ..............
Fuser unit (500) .......................................50GE -530 0 ... 49 16 ..............
HVT .........................................................50GA 8401 0 .. 54 7 ................
(long arm that goes on 1-1).................4347 4009 03 . 1 10 ................
(two tabs for two Pis)...........................4347 4007 03 . 1 1 ..................
Job separator JS-502 photo interrupters (2) .4037 0905 01 . 1 12 ................
Laser unit ................................................50GA -650 0 ... 10 1 ................
Laser unit fan ..........................................27LA 8051 1 ... 10 5 ................
Laser unit filter.........................................50GA 7391 0 .. 10 4 ................
Lift motors M8 (2) ....................................9J06 M103 00. 53 8 ................

43


PART DESCRIPTION

Lower paper feed drive assembly ...........50GA -169 1 ... 14 16 ..............
Lower paper feed drive assembly clutch ....9322 1500 12 . 14 17 ..............
Mail bin kit MT-501 actuator....................4510 5054 01 . 1 2 ..................
Mail bin kit MT-501 board........................4510 5110 02 . 1 14 ................
Mail bin kit MT-501 motor........................4510 5121 01 . 3 21 ................
Mail bin kit MT-501 photo interrupters (2).....4510 5105 01 . 1 5 ..................
Mail bin kit MT-501 transport
area actuators (2)................................4510 5055 01 . 2 13 ................
Mail bin kit MT-501 transport
area actuators (3)................................4510 5054 01 . 2 5 ..................
photo sensors (4) ................................4510 5115 01 . 2 4 ..................
Mail bin kit MT-501 trays (4)....................4510 5042 01 . 3 23 ................
Main control board ..................................50GA -902 0E. 56 1 ................
Optics area reed switch
(platen close? front) ............................9334 2610 12 . 8 8 ..................
Ozone filter ....................................... 50GA 8052 0 .. 55 10 .. 225K/250K
Paper cassette area photo interrupters (8) ...4037 0906 01 . 53 7 ................
PC-202 board-C2 ................................4348 0104 02 . 2 3 ..................
Paper feed cabinet (2x500-sheet) PC-202 board-I
(2-switches).........................................4011 0111 01 . 3 7 ..................
Paper feed cabinet (2x500-sheet) PC-202 cabinet
PC-202 cassette actuator....................4030 3207 01 . 7 36 ................
PC-202 cassette backstop .................4030 3213 01 . 7 3 ..................
PC-202 casters (4) ..............................4348 2010 01 . 2 5 ..................
PC-202 lift motors (2) ..........................9312 1200 31 . 3 1 ..................
PC-202 motors (4)...............................9314 1201 01 . 1 13 ................
Paper feed cabinet (2x500-sheet) PC-202 upper take-up clutches,
feed & take-up rollers, actuator, photo interrupters,
separation assembly ...........................Same as PC-102 ....................
Paper feed unit actuator (curved)............4030 3019 02 . 31 9 ................
Paper feed unit actuators (2)...................4030 3016 12 . 29 30 ..............
Paper feed unit clutch (engage rollers; 2).....4030 3034 01 . 29 8 ................
Paper feed unit clutch CL4......................9322 1500 12 . 31 30 ..............
Paper feed unit conveyance clutch CL3..50GA 8202 0 .. 31 19 ..............
Paper feed unit photo interrupters (6) .....4037 0906 01 . 29 26 ..............
Paper feed unit rollers
(upper & lower, 2 each).......................4030 3005 01 . 29 7 ........300K
Paper feed unit separator rollers (2) .......4030 0151 01 . 30 15 ......300K
Parameter memory board (420/500).......50GA -911 1 ... 56 3 ................
Platen glass.............................................50GA -627 0 ... 8 1 ..................
Power switch SW1 (bottom front)............9332 5710 11 . 2 8 ..................
Process sensor .......................................27LA 8803 1 ... 54 10 ..............
PTL (Pre-transfer lamp) mounted
on conveyance unit .............................50GA -913 0 ... 39 1 ................
Punch kit PU-501 punch unit;
2-hole/3-hole .......................................4512 0151 03 . 1 16 ................
Punch kit PU-501 solid state switch ........9335 1910 52 . 1 22 ................
Registration assembly (includes clutches,
rollers, etc.) .........................................50GA -380 0 ... 36 1 ................
Registration cleaner assembly ................50GA -382 0 ... 36 2 ................
Registration clutch...................................57AA 8203 0... 36 16 ..............
PART DESCRIPTION

Registration roller A
(has clutch on end of shaft) ................ 50GA 3848 0.. 36 6.................
Registration roller B ................................ 50GA 3849 0.. 36 5.................
Registration sensor 2/PS1 ...................... 13QA 8552 1.. 36 4.................
board-cont........................................... 4344 5206 01 . 1 2...................
conveyance section actuator .............. 4344 5010 01 . 5 7...................
conveyance section actuator .............. 4344 5040 01 . 5 8...................
conveyance section fan ...................... 4344 5213 01 . 5 15.................
Reversing document feeder DF-607 conveyance section
Reversing document feeder DF-607 conveyance section
feed area actuator .............................. 4344 5088 01 . 3 35.................
feed area actuator .............................. 4344 5090 01 . 3 23.................
Reversing document feeder DF-607 feed area levers
(or actuators?) 3 ................................. 4344 5089 01 . 3 19.................
photo interrupter (1) ............................ 4344 5216 01 . 3 2...................
size board ........................................... 4344 5210 01 . 3 15.................
feed roller......................................4582 3014 01 ....3 40 ...200K uses
feed tray.............................................. 4344 5224 01 . 2 1...................
feed tray actuators (3)......................... 4344 5067 01 . 2 19.................
feed tray board.................................... 4344 5211 01 . 2 13.................
photo sensor ....................................... 4344 5215 01 . 2 21.................
DF-607 harness .................................. 4344 5208 01 . 1 3...................
motor M1 (square) .............................. 4344 5161 01 . 7 20.................
motor M2 (square) .............................. 4344 5160 01 . 7 21.................
DF-607 roller...............................4344 5003 01 ....3 29 .....200K uses
separator roller..............................4582 3047 01 ....4 4 .....200K uses
RU drive assembly.................................. 50GA -157 0... 11 21...............
Saddle-stitch finisher FS-511 board-A.... 4521 0101 04 . 3 16.................
Saddle-stitch finisher FS-511 casters (4).......4643 2011 01 . 2 11.................
Saddle-stitch finisher FS-511
drive section actuator.......................... 4643 4807 01 . 14 23...............
drive section actuator.......................... 4643 4810 03 . 14 19...............
drive section micro switch................... 4683 M601 00 14 17...............
Saddle-stitch finisher FS-511 drive section
motor M8-FN (cylindrical) ................... 4643 0751 02 . 14 9.................

44


PART DESCRIPTION

elevator actuator ................................. 4643 4801 02 . 4 9...................
elevator board-D ................................. 4611 6054 01 . 4 16.................
elevator drive motor ............................ 4643 0751 02 . 4 37.................
elevator micro switch .......................... 4683 M601 00 4 11.................
Saddle-stitch finisher FS-511 elevator
Saddle-stitch finisher FS-511 exit
section actuator .................................. 4643 3034 01 . 11 34...............
Saddle-stitch finisher FS-511 exit
section actuator .................................. 4643 3046 01 . 11 30...............
Saddle-stitch finisher FS-511 exit section
motor M4-FN....................................... 4683 M100 00 11 13...............
Saddle-stitch finisher FS-511 exit section
Saddle-stitch finisher FS-511 exit tray
(on finisher)......................................... 4684 4304 01 . 1 13.................
Saddle-stitch finisher FS-511 exit tray
flap/slide.............................................. 4684 4303 01 . 1 12.................
Saddle-stitch finisher FS-511 frame
micro switch ........................................ 4683 M600 00 3 3...................
micro switch actuator .......................... 4643 2119 02 . 3 4...................
Saddle-stitch finisher FS-511 punch drive section
motor M1 (square) .............................. 4683 M102 00 12 18...............
Saddle-stitch finisher FS-511 punch unit
motor M11 (cylindrical) ....................... 4643 0751 02 . 13 19...............
Saddle-stitch finisher FS-511 punch unit
Saddle-stitch finisher FS-511 punch unit;
2-hole/3-hole....................................... 4643 4051 02 . 13 9.................
staple cartridge (2).............................. 4349 7801 01 . 5 4...................
Saddle-stitch finisher FS-511 stapler motor . 4683 M102 00 5 28.................
Saddle-stitch finisher FS-511 stapler
Saddle-stitch finisher FS-511 stapler unit (2).. 4643 0761 03 . 5 5...................
transport section actuator ................... 4643 3013 01 . 9 2...................
transport section actuator ................... 4643 3020 02 . 9 9...................
PART DESCRIPTION

Saddle-stitch finisher FS-511 transport section
motor M12-FN (cylindrical)..................4643 0751 02 . 10 23 ..............
motor M13-FN (cylindrical)..................4643 0757 03 . 9 17 ................
motor M15-FN (cylindrical)..................4643 0752 03 . 9 32 ................
motor M2-FN (square).........................4683 M100 00 10 27 ..............
motor M9 (cylindrical)..........................4643 0752 03 . 8 13 ................
solid state switch .................................9335 1910 52 . 7 15 ................
Saddle-stitch finisher FS-511 tray
section motor (round) ..........................4683 M101 00 6 24 ................
Saddle-stitch finisher FS-511 tray
section motor (square) ........................4683 M100 00 6 15 ................
Saddle-stitch finisher FS-511 tray section
Saddle-stitch finisher FS-511 tray section
solid state switch .................................9335 1910 92 . 6 35 ................
Scan area APS sensor-2.........................56AA 8553 1... 8 2 ..................
Scan home switch ...................................9335 1300 61 . 8 14 ................
Scan motor ..............................................50GA 8002 0 .. 8 17 ................
Scan motor board....................................50GA -905 0 ... 8 16 ................
Scan photo sensor (rear) ........................56AA 8551 1... 8 12 ................
Shelf (top right)........................................56RE R701 00 5 11 ................
Suction cover 2 assembly (2) ........... 50GA -311 0 ... 28 6 .... 225K/250K
System control board (360) .....................50GA -930 3K. 56 2 ................
System control board (420/500)..............50GA -930 1H 56 2 ................
Toner conveying drive assembly
(includes motors).................................50GA -323 0 ... 23 13 ..............
Toner detect board assembly (ICDS;
located on drum unit) ..........................26NA -918 2E. 16 2 ................
Toner level detect sensor........................40AA 8803 1... 24 19 ..............
Toner motors (2) .....................................26NA 8006 1 .. 23 11 ..............
Toner supply unit detection actuator .......50GA 3223 0 .. 27 4 ................
Toner supply unit photo interrupter .........9335 1300 61 . 27 2 ................
Transfer/separator corona assembly ......50GA -260 0 ... 20 1450K/500K
Transfer/separator corona wires (2)........26NA 2608 0 .. 20 8 ................
Turnover unit actuator .............................4030 3818 02 . 38 18 ..............
Turnover unit fans (2) ..............................9313 1100 33 . 37 6 ................
Turnover unit motor .................................9314 1200 91 . 37 14 ..............
Turnover unit paper exit suction filter ......50GA 4406 0 .. 37 2225K/250K

JAM CODES
J1000 Bypass vertical conveyance sensor.
J1100 Tray 1 registration sensor.
J1200 Tray 2 vertical conveyance sensor.
J1201 Tray 2 registration sensor.
J1300 PC202 vertical conveyance sensor.
J1305/1306 PC402 paper feed sensor.
J1308 PC402 paper feed sensor.

J1309 PC402 feed problem.
J1311 PC402 shift sensor.
J1400/1401 PC202 vertical conveyance sensors.
J1500 LU exit sensor.
J1501 LU vertical conveyance sensor.
J2001 Jam anywhere.
J2002 Vertical conveyance door open.
J2003 Duplex door open.

45


Jam codes continued
J2004 Duplex door open.
J2005 Right side door.
J2006 Front door.
J2007 FS510 guide plate or shutter switch.
J2008 FS511 separates from machine.
J2009 RU door open.
J2010 FS511, MT or SD upper door.

J3000 Registration sensor.
J3100 Fuser exit sensor.
J3300 Reverse sensor.
J5001 Registration sensor.
Document Feeder Jams

J6001, 6002, 6101, 6102, 6103, 6104, 6105, 6106, 6107, 6108, 6201, 6202, 6203, 6204, 6205, 6206, 6207, 6208,
6301, 6302, 6303, 6304, 6305, 6306, 6307, 6308, 6501, 6502, 6503, 6504, 6505, 6506, 6507, 6508, 6509, 6510,
6511, 6512, 6513, 6514, 6515, 6601, 6602, 6603, 6604, 6605, 6606, 6607, 6608
Other Jams
J7201 FS510/511 jam.
J7243 Punch jam.
J8400 PC202 vertical conveyance
jam.
J7202 FS510/511 jam.
J7281 FS510/511 stapler motor.
J8500 LU exit jam.
J7203 FS510 stacker sensor.
J7284 SD clincher motor.
J9000 Fuser exit jam.
J7204 SD exit sensor.
J7285 SD clincher motor.
J7216 FS510/511 entry jam.
J7290 MT conveyance sensor.
J9200 Duplex jam.
J7217 FS510/511 entry jam.
J8100 Paper feed jam.
J9300 Duplex jam.
J7218 FS510/511 conveyance jam.
J8200 Conveyance feed jam.
J9701 Duplex conveyance sensor.
J7221 FS510/511 stacker sensor
J8300 PC202/402 vertical
jam.
conveyance jam.
J9702 Duplex conveyance sensor.
J7225 Folder jam.
J9703 Duplex registration sensor.
Note: Some trouble codes are reset by opening and closing a door or by turning power off and back on. Some will be
cleared by Trouble Reset, as explained after fuser errors (below-3904).
C0201: Lift motor M7 problem.
C1109: SD saddle stapler motor or SD control board.
C0202: Lift motor M8 problem.
C1110: SD saddle stapler motor.
C0203: PC202 lift motor M124 problem.
C1111: SD paper guide motor M13 or home sensor.
C0204: PC202 lift motor M125 problem.
C1112: SD stapler guide motor m14 or home sensor.
C0205: LU lift motor M151 problem.
C1113: SD exit open/close motor M9 or saddle exit home
sensor.
C0206: PC402 lift motor M5, shift motor M4 or shift gate
C1114: Folding motor M10 or fold home sensor.
motor M3.
C1115: SD conveyance motor M8.
Note: C0201 through C0206 are all motor, sensor or
board problem.
C1116: FS510 exit roller release motor M6 or shutter
home sensor.
C0207: Bypass problem; lift sensor, feed motor, solenoid
or board.
C1118: FS510 exit paddle solenoid or paddle sensor.
C0301: Conveyance fan FM5.
C1119: FS511 punch motor M11.
C1001: Overall board or printer board.
C1120: FS511 hole punch selector motor M14.
C1002: Finisher board or printer board.
C1121: Punch motor M1 or punch position sensor.
C1003: FS510 board.
C2001: Overall control board or printer control board.
C1101: FS511 shift motor M8, shift sensor or finisher board.
C2201: Developer motor M3 or printer control board
(PRCB).
C1102: FS511 lift motor M7 or sensor.
C2202: Drum motor M1 or printer control board (PRCB).
C1103: FS511 alignment motor M5 or sensor.
C2301: Drum fan FM4 or printer control board (PRCB).
C1104: Exit roller release motor M13 or sensor.
C2302: Developer suction fan or printer control board
C1105: FS511 intermediate conveyance release motor
(PRCB).
M12 or sensor.
C2302: Developer fan FM7 or printer control board
C1106: FS511 stapler motor M6 or sensor.
(PRCB).
C1107: FS511 stapler motor M16 or stapler home sensor.
C2302: Developer fan FM7.
C1108: FS511 stapler motor M17 or stapler home sensor.

46


Error codes - continued
C3501: Fuser thermistorTH1 problem (or high temperature).
C2401: Drum temp too high or bad TCR sensor.
C3502: Fuser thermistor TH2 problem (or high temperature).
C2402: Erase lamp problem.
C3801: Fuser thermistor TH1 (low temperature).
C2403: Toner bottle motor M10 or position sensor.
C2701: Charge corona or HVT problem.
C2702: Transfer corona or HVT problem.
C2703: Separator corona or HVT problem.
C2801: TCR sensor. TCR probably stands for toner
control ratio.
C2802: TCR sensor.
C3807: Fuser thermistor TH1 (high temperature).
C2803: TCR sensor.
C3808: Fuser thermistor TH2 (high temperature).
C2804: Toner density problem, toner empty sensor
C3901: Fuser thermistor TH1 low temperature).
(PZS) or TCR sensor.
C3201: Fuser motor M11.
C3903: Fuser thermistor TH1 ( low temperature).
C3301: Fuser fan FM2.
C3302: Fuser fan FM8.
Shut power switch SW2 and turn back on. This method is necessary because even though Dipswitch 3-1 is a fuser
reset, you cannot enter the service mode when the machine is in a service trouble code.
C4001: Index board or Overall control board.
C4101: Laser polygon motor M5.
C4401: Laser drive board or Overall control board.
C4701: Index boar d or Overall control board.
C5001: Overall control board or Scan board.
C5002: Printer control board.
C5301: Fan FM3.
C5302: Fan FM9.
C5303: Power supply fan FM1.
C6001: CCD board or Overall control board.
C6101: Scan motor or scan home sensor.
C6201: Exposure lamp or inverter board.
C6701: CCD board, exposure lamp, inverter board, scan

motor M2 or Overall control board.
C6702: CCD board, exposure lamp, inverter board, scan
motor M2 or Overall control board.
C8001: Document feeder board.
C8301: Document feeder fan FM3 or document feeder
board.
CB110 thru CB188: Fax problem. FK-502 (fax board) is
the only solution listed for all of these.
CC103, 181, 182, 183: Overall control board.
CC284 thru CC288: Overall control board or NVRAM
board.
CD001, CD002: Hard drive.
CD201: Overall control board or overall board fan FM8.
CD203: Overall control board.
CD282: Overall control board or scan board.
CE001 thru CE0B0: Overall control board for all of these.
Error codes: Fax /communication error codes are not covered here.


47


Utility Mode:
One-touch registration:
Scan address book; email, FTP, SMB, user box.
Scan group.
Scan program
Scan Email subject/text.
Fax address book; email, FTP, SMB, user box.
Fax group.
User setting
System setting language.
System setting measurement unit.
System paper tray settings.
System setting power save.
System setting output setting.
System setting original density.
Display sub screen setting.
Display copier setting.
Administrator settings
System power save.
System output settings.
System daylight savings setting.
System weekly timer.
System restrict user access.
System expert adjustment: Original image density,
erase, finisher adjustments.
System list/counter.
System resets: Auto system reset, auto reset, job
reset, proof copy reset.
System user box setting.
Administrator registration.
Input machine address.
Administrator one-touch registration:
Scan address book; email, FTP, SMB, user box.
Scan group.
Scan program
Scan Email subject/text.
Fax address book; email, FTP, SMB, user box.
Fax group.
Fax program
Fax Email subject/text
User box.
Fax program
Fax Email subject/text
User box.
Bulletin board user box.
User box subject/text for email.
Display scan basic screen default.

Display fax basic screen.
Display copy screen.
Display fax active screen.
Display copier basic screen setting.
Display scan setting.
Display printer settings.
Bulletin board user box.

User box subject/text for email.
One-touch registration list; address book, group,
program, email subject/text.
User authentication setting.
User general settings.
User account track setting.
User print without authentication.
Network settings: Network, TCP/IP, netware, IPP,
FTP, SMB.
Administrator setting.
Network setting: AppleTalk, LAP, Email, Detail.
Copier setting.
Printer setting.
Fax setting: header, header/footer position, phone
line, TX/RX, Functions, PBX, reports, job
settings.
System connection: Open API, prefix/suffix auto.
Security settings: Administrator password, user
box admin setting, administrator security level,
security details, enhanced security, Hard drive
settings, management functions.
Service Mode: Can be done with power on or power off.

With power on: Press Utility/Counter key. Press Details. Press (or maybe view) Meter Count screen. Press Stop.
Press 0. Press 0. Press Stop. Press 0. Press 1. At this point, if a password has been enabled, you will
need to enter it. If not, continue without it. Service mode screen will display. Select the item you wish. Do what
you intend to and then press END/OK to lock in. You will display Service Mode again. Press Exit to escape
to copy screen.
With power off: Hold the Utility/Counter key while turning on power. The Trouble Reset screen will display. Press
Trouble Reset. Press Stop. Press 0. Press 0. Press Stop. Press 0. Press 1. At this point, if a
password has been enabled, you will need to enter it. If not, continue without it. . Select the item you wish. Do
what you intend to. To escape, shut power at SW2. New settings will be in place when you turn power back on.

48


Service mode choices:
Machine:
Print area Print positioning: lead edge. This is lead edge registration.
Print area Print positioning: side edge. This is side-to-side registration.
Print resist loop.
Bypass.
Scan image position: Lead edge, side edge, cross direction and feed direction.
Image process adjustment:
Charge corona (dont touch).
Transfer corona (dont touch).
Toner density adjustment: -2 is lower density. + 2 is
higher density. 0 is default. Press Start.
AC separator (dont touch).
Laser diameter.
DC separator. (dont touch).
Laser diameter1 adjustment. -3 is thinner. + 3 is thicker.
Grid charge (dont touch).
LD1 offset & LD2 offset: -128 (thinnest) to +127 (thickest)
Bias voltage (dont touch).
is range.
TCR.
LD1
bias.
Toner auto supply (dont touch).
LD2 bias.
System 1:
Marketing area (country), Phone/fax, Serial number, No sleep, Foolscap size, Original size detect (Original
glass, ADF, original glass small size.) Detected size, Installation date. Press END to lock these in.
Initialization (Utility/administrator data, destination, CS remote care, service mode setting data, all history data.)
Counter:
Trouble isolation: This allows you to Set or Unset each item. This is not a trouble reset but apparently may
allow you to disable or work without a non-functioning device/option.
Total, fax error, mode, ADF count, service calls, jams, present parts (this is the count of prints on each item;
charge corona, ozone filter, separator rollers, etc. each can be read and reset), optional parts (same
description as present parts previously), PM, reuse, each size, paper jams, jam counter, time, section
trouble.
State confirmation (this is inputs, outputs, item tests, etc.)
PM counter: In Service mode, select Counter Data screen. Press PM. In PM counter screen, read and
press Clear to clear. Press OK when done.
PM cycle: In Service mode, select Counter Data screen. Press PM. In PM counter screen, enter the value
of the PM cycle you want and press SET. Press OK when done.
Sensor test, load test, memory/hard drive condition, memory/hard drive adjust, adjustment data.
ADF:
Sensor test: What is often called Inputs.
In Service mode, select Service mode screen. In State Confirmation screen, press Sensor check. Press
Check code. Enter the three-digit sensor code. On or off will display in the result area. Presumably this
will change when you actuate or otherwise activate the sensor.
NUMBER SENSOR NAME
DESCRIPTION
0 ..........TCRS...............................................Drum temperature
1 ..........TCRS........................................................ TCR sensor
2 ..........TCRS........................................................ TCR sensor
3 ..........TH1 .................................................Fuser thermistor 1
4 ..........TH2 .................................................Fuser thermistor 2
5 ..........IDCS...........................................................IDC sensor
6 ..........HUMS................................................. Humidity sensor
7 ..........VR1 ........................................ Paper size VR (bypass)
10..........PS18 ........................................... Bypass paper empty
10..........PS23 ........................................................... Bypass lift
10..........No listing.........................................Bypass connection
10..........PS19,20,21,22............................. Bypass size sensors
11..........PS5 .................................. Tray 1 Paper empty sensor
NUMBER SENSOR NAME

DESCRIPTION
11..........PS9....................................... Tray 1 Paper near empty
11..........PS6...................................... Tray 1 Upper limit sensor
11..........PS8...................................................Tray 1 set sensor
11..........PS10.............................. Tray 1 Paper size sensor Rr1
11..........PS11.............................. Tray 1 Paper size sensor Fr1
12..........PS12................................. Tray 2 Paper empty sensor
12..........PS15..................................... Tray 2 Paper near empty
12..........PS13................................................ Tray 2 Upper limit
12..........PS14.................................................Tray 2 set sensor
12..........PS16.............................. Tray 2 Paper size sensor Rr2
12..........PS17.............................. Tray 2 Paper size sensor Fr2
13..........PS115................... PC-202 tray 3 Paper empty sensor
13..........PS113....................... PC-202 tray 3 Paper near empty

49


Inputs - continued
NUMBER SENSOR NAME
DESCRIPTION
13 ......... PS114 ..................................PC-202 tray 3 Upper limit
13 ......... PS112 .......................... PC-202 tray 3 Tray set sensor
13 ......... PS116 ......................PC-202 tray 3 Paper feed sensor
13 ......... PS117 ....... PC-202 tray 3 Vertical conveyance sensor
13 ......... PS118, 119 .............PC-202 tray 3 paper size sensors
14 ......... PS124 ...................PC-202 tray 4 Paper empty sensor
14 ......... PS122 ...................... PC-202 tray 4 Paper near empty
14 ......... PS123 ..................................PC-202 tray 4 Upper limit
14 ......... PS121 ................................. PC-202 Tray 4 set sensor
14 ......... PS125 ......................PC-202 tray 4 Paper feed sensor
14 ......... PS116 ....... PC-202 tray 4 Vertical conveyance sensor
14 ......... PS127 ................ PC-202 tray 4 paper size sensor Rf4
14 ......... PS128 ................ PC-202 tray 4 paper size sensor Fr4
15 ......... PS153 .....................................LU paper empty sensor
15 ......... PS155 ................................................... LU exit sensor
15 ......... PS152 ........................................ LU upper limit sensor
15 ......... PS154 ......................LU tray 1paper remaining sensor
15 ......... PS151 .....................LU tray 2 paper remaining sensor
15 ......... MS151.................................. LU upper interlock switch
15 ......... PS156 ....................................................LU set sensor
15 ......... No listing ............................................... LU connection
16 ......... PS5 ............................... PC-402 right door open/close
16 ......... PS6 ......................................... PC-402 tray set sensor
16 ......... PS7 ....................................PC-402 lower limit overrun
16 ......... PS2 ......................PC-402 vertical conveyance sensor
16 ......... PS1 .................................... PC-402 paper feed sensor
16 ......... MEB ............................ PC-402 main tray empty board
16 ......... PS9 .............................PC-402 Sub-tray empty sensor
16 ......... PS3 ................................. PC-402 paper empty sensor
16 ......... PS4 .....................................PC-402 upper limit sensor
16 ......... PS13 ................................... PC-402 lower limit sensor
16 ......... PS12 ...................................PC-402 shift home sensor
16 ......... PS11 ............................... PC-402 shift position sensor
16 ......... PS14 ...................................... PC-402 shift gate senor
16 ......... PS10 ....................... PC-402 lift motor encoder sensor
16 ......... SW1 .................................. PC-402 tray release switch
17 ......... PS19 thru PS22 ... Bypass paper size sensors 1 thru 4
17 ......... PSB/1, PSB/2.......................Paper size boards /1 & /2
17 ......... PSDB3, PSDB4..PC-202 Paper size detect boards /3 & /4
20 ......... PS1 ............................................... Registration sensor
22 ......... PS3 .................................................. Fuser exit sensor
23 ......... MS.................................................................. Interlock
24 ......... PS7 ............................................... Feed door interlock
25 ......... PS111 ............................... PC-202 right door interlock
40 ......... PS30 .............................................. Scan home sensor
40 ......... PS31 .....................ADF Auto paper size timing sensor
50 ......... No listing ... Serial communication checks when power
turned on for Document feeder, finisher, sub-CPU and machine
51 ......... No listing ....................Identification signal for machine
51 ......... No listing ................................................Machine code
52 ......... No listing ..............................Job separator connection
52 ......... PS1 ........................................ Job separator paper full
57 ......... PZA ........................................ Toner remaining sensor
NUMBER SENSOR NAME

DESCRIPTION
57 ......... PS4 ............................................... Toner bottle sensor
58 ......... TH1 & TH2 ............... Higher value of fuser thermistors
60 ......... PS5 ............... Document feeder original empty sensor
60 ......... PS6 .................. Document feeder original feed sensor
60 ......... PS9 .................... Document feeder registration sensor
60 ......... PS8 ............... Document feeder original detect sensor
60 ......... PS10 .............................. Document feeder exit sensor
60 ......... PS7 .......................... Document feeder cover interlock
60 ......... SW3 .................... Document feeder open/close switch
60 ......... MOSB (3)... Document feeder mixed original size detect board
60 ......... VR1 ........................ Document feeder original size VR
70 ......... PS4 ............................................. FS-510 entry sensor
70 ......... PS5 .................................. FS-510 conveyance sensor
70 ......... PS6, PS7..................... FS-510 alignment sensors 1, 2
70 ......... SW3 .................................. FS-510 tray overrun switch
70 ......... SW1 .............................................. FS-510 door switch
70 ......... PS4 ....................... FS-510 punch unit encoder sensor
70 ......... PS23 .................FS-510 SD paper guide home sensor
70 ......... PS14 ................................... FS-510 lower limit sensor
70 ......... PS15 ...................................FS-510 upper limit sensor
70 ......... No listing ........................... FS-510 OT-601 connected
70 ......... PS3 .................................. FS-510 tray position sensor
70 ......... PS16 .............................. FS-510 shutter home sensor
70 ......... PS11 .................................. FS-510 exit paddle sensor
70 ......... PS12 ...........................FS-510 exit roller home sensor
70 ......... PS8 ............................................. FS-510 stack sensor
70 ......... PS10 ...............................FS-510 stapler home sensor
70 ......... No listing ........................FS-510 stapler ready sensor,
......... ................. stapler empty sensor, stapler home sensor
70 ......... PS2, PS3............. FS-510 punch position sensors 1, 2
70 ......... PS1 ...................................... FS-510 punch full sensor
70 ......... PS22 ................ FS-510 SD folding roller home sensor
70 ......... SW4 ....................................FS-510 guide plate switch
70 ......... PS23 .................FS-510 SD paper guide home sensor
70 ......... PS20 ........................................FS-510 SD exit sensor
70 ......... PS21 .............................FS-510 SD tray empty sensor
70 ......... No listing FS-510 SD stapler home sensor /Rr, stapler
ready sensor /Rr, Stapler empty sensor /Fr, Stapler home
sensor /Fr, Stapler ready sensor ?Fr, Stapler empty sensor /Fr
70 ......... SW4 .............................................FS-510 SD interlock
70 ......... PS18 .................................... FS-510 SD home sensor
70 ......... PS1 ........................ FS-510 MT 1 paper detect sensor
70 ......... PS5 ............................. FS-510 MT 1 paper full sensor
70 ......... PS6 ....................................FS-510 2 paper full sensor
70 ......... PS4 ........................... FS-510 MT paper detect sensor
70 ......... PS1 .................................. FS-511 sub tray exit sensor
70 ......... PS3 ..............FS-511 intermediate conveyance sensor
70 ......... PS4 .................................. FS-511 conveyance sensor
70 ......... PS2 ...................... FS-511 bypass conveyance sensor

50


Inputs - continued
NUMBER SENSOR NAME
DESCRIPTION
70..........PS6 ...................................FS-511 sub-tray full sensor
70..........PS7 ................................. FS-511 main tray full sensor
70..........PS9 ............................FS-511 alignment home sensor
70..........PS14 .............................. FS-511 stapler home sensor
70..........PS12 .....................FS-511 roller release home sensor
70..........PS13 ...........................FS-511 exit roller home sensor
70..........PS5 ...............................FS-511 alignment tray sensor
70..........PS22 .......................... FS-511 stapler home sensor/Rf
70..........PS20 ......................... FS-511 stapler empty sensor/Rf
70..........PS21 .......................... FS-511 stapler ready sensor/Rf
70..........PS25 .......................... FS-511 stapler home sensor/Ff
70..........PS23 ......................... FS-511 stapler empty sensor/Ff
70..........PS24 .......................... FS-511 stapler ready sensor/Ff
NUMBER SENSOR NAME

DESCRIPTION
70..........PS19....................FS-511 main tray upper limit sensor
70..........PS8.............................. FS-511 main tray reset sensor
70..........SW2......................FS-511 main tray upper limit switch
70..........PS10....................................FS-511 shift home sensor
70..........PS15............................ FS-511 punch encoder sensor
70..........PS11................................FS-511 shift encoder sensor
70..........PS2......................................... FS-511 RU path sensor
80..........PS24.......... Duplex/reverse unit conveyance sensor /1
80..........PS25.......... Duplex/reverse unit conveyance sensor /2
81..........PS27..................... Duplex/reverse unit reverse sensor
81..........PS26................Duplex/reverse unit open/close sensor
81..........No listing..........................Duplex/reverse unit installed
Loads (outputs)
CODE
ITEM
DESCRIPTION
0 ......... L1..........................................................Exposure lamp
1 ......... M4, SD5............................Toner motor, toner solenoid
20......... CL4, CL5, CL6......Paper feed clutch 1, clutch 2, bypass clutch
20......... SD1, SD151 Pickup solenoid/BP and LU pickup solenoid
21......... M9.........................Feed motors LS250, LS210, LS125
21......... M122..... PC-202 Paper feed motor /3; LS250 & LS210
21......... M123..... PC-202 Paper feed motor /4; LS250 & LS210
21......... M150............................ LU feed motor LS250 & LS210
21......... M9, CL1, CL2.... LU feed motor, registration clutch and
........ ........................................................ loop clutch; LS250
21......... M122........................ PC-202 paper feed motor; LS125
21......... M123........................ PC-202 paper feed motor; LS125
21......... M150............................... LU paper feed motor; LS125
22......... M120................. PC-202 vertical conveyance motor /3;
........ ...................................................LS250, LS210, LS125
22......... M121.................. PC202 vertical conveyance motor /4;
........ ...................................................LS250, LS210, LS125
22......... M120, M121 PC-202 vertical conveyance motors /3,/4;
........ ...................................................LS250, LS210, LS125
22......... M2......................... PC-402 vertical conveyance motor;
........ ...................................................LS250, LS210, LS125
23......... M7.................................................... Paper lift motor /1
23......... M8..................................................... Paper lift motor/2
23......... M124..............................................PC-202 lift motor /3
23......... M125..............................................PC-202 lift motor /4
23......... M151........................................................ LU lift motor.
23......... M9, SD.............................Feed motor, pickup solenoid
25......... CL1 ................................................. Registration clutch
25......... CL2 ............................................................ Loop clutch
25......... Ll3 ...................................... Vertical conveyance clutch
25......... CL151 ....................................................LU feed clutch
29......... SD2............................................... Drum pawl solenoid
31......... M2, L1............................... Scan motor, exposure lamp
32......... M5....................... Laser polygon motor; LS250, LS210
34......... M2, L1.............................................Shading correction
36......... LDB.............................. Laser PWM (range is 0 to 255)
37......... LDB, M5.................................................. Turn on laser
CODE
ITEM
DESCRIPTION
38......... LDB, M5 ................................ Laser diode alarm check
39......... L1..............................................Exposure lamp in APS
40......... M11...................... Fuser motor; LS250, LS210, LS125
41......... M1.........................Drum motor; LS250, LS210, LS125
42......... FM3, FM9............................................................. Fans
42......... FM4................................................................Drum fan
42......... FM2, FM8...................................................... Fuser fan
42......... FM1................................................... Power supply fan
42......... FM6............................................ Developer suction fan
42......... FM5.....................................................Conveyance fan
42......... FM7............................................Developer cooling fan
43......... TCT..........................................................Total counter
43......... KCT........................................................... Key counter
44......... M3............................. Developer motor; LS210, LS125
45......... L2....................................................Fuser heat lamp /1
45......... L3.....................................................Fuser heat lamp 2
45......... L2, l3 ..........................................Both fuser heat lamps
45......... L2, M11 .......................Fuser heat lamp /1, fuser motor
45......... L3, M11 .......................Fuser heat lamp /2, fuser motor
45......... L2, L3, M11 ............Both fuser heat lamps, fuser motor
48......... PKB........................................... Operation panel LEDs
49......... LCD.................................... Test operation panel LCDs
51......... EL ............................................. Erase lamp 24volts on
51......... EL .............................................................. Erase lamp
52......... TSL .........................................Transfer exposure lamp
53......... SD4............................................... Fuser web solenoid
55......... M4............................................................. Toner motor
55......... SD5.......................................................Toner solenoid
55......... M4, SD5 ......................Toner motor and toner solenoid
56......... M10................................ Toner bottle motor; clockwise
56......... M10................... Toner bottle motor; counter-clockwise
57......... PZS...............................Toner remaining sensor on/off
57......... PZS....................................Toner remaining sensor on
59......... RL1 .............................................................. Main relay
60......... M1.............................. Document feeder original motor
60......... M2.......................Document feeder conveyance motor

51


Outputs - continued
CODE
ITEM
DESCRIPTION
60 .........FM3 ............................................ Document feeder fan
60 .........SD1 Document feeder pressure roller release solenoid
60 .........SD2 ......................... Document feeder stamp solenoid
60 .........LB ................................... Document feeder green LED
60 .........LB ....................................... Document feeder red LED
60 .........M1, M2, SD1..Document feeder scan of 1-side original
without original, 2-sided original without original, 1-sided
original with paper, 1-sided mixed continuous originals,
2-sided original scan continuous
70 .........M2 ...................................... FS-510 conveyance motor
70 .........M4, M5 .............FS-510 After alignment motor /Rr, Fr.,
......... ................................................................ home search
70 .........M11 .......................................FS-510 tray lift motor; up
70 .........M11 .................. FS-510 tray lift motor; initial operation
70 .........M12 .................................... FS-510 shutter open close
70 .........M6 .............................. FS-510 release/press exit roller
70 .........M9 ................................. FS-510 paper exit open/close
70 .........M7 ................... FS-510 2-staple position home search
70 .........M10, M14 ............................................ FS-510 SD fold
CODE
ITEM
DESCRIPTION
70 .........M1, SD1. FS-510 exit motor on, paddle solenoid on/off
70 .........M1.......................................................... FS-510 punch
70 .........M2.................................. FS-510 punch number switch
80 .........M6.....Duplex/reverse unit reverse motor forward, backward;
......... ..................................................LS250, LS210, LS125
80 .........CL7 ............Duplex/reverse unit conveyance clutch; up
80 .........CL8 ........... Duplex/reverse unit conveyance clutch; Lw
80 .........M9, CL7 Duplex/reverse unit feed motor, duplex clutch
81 .........M9, CL8 ......................Duplex/reverse unit feed motor,
......... ............................................duplex conveyance clutch
81 .........M9, CL7, CL8 .............Duplex/reverse unit feed motor,
......... ............................................... duplex clutch up, Lw on
83 .........SD3.....................Duplex/reverse unit reverse solenoid
89 .........No listing........ Brand setting, OEM-A, OEM-B, OEM-C
90 .........No listing......................................... Clear PM counter
91 .........No listing.................. Clear process counter (dont use)
91 .........No listing...................... Clear drum counter (dont use)
92 .........No listing............. NVRAM board data reset (dont use)
93 .........No listing................................................ Field initial set
Paper feed direction, ADF lead edge registration, ADF side-to-side registration, ADF resist loop adjustment, ADF
original size adjustment, ADF density adjustment, ADF scan position adjustment, ADF sensor auto adjustment.
Finisher:
Center staple position, half-fold position, punch horizontal position, punch resist loop.
Firmware version:
CS remote care:
System 2:
Data capture, Tray 3 paper size setting, LCT size setting, dipswitch setting, ISW, Option, OEM on/off, Network
fax, internet ISW, Trouble reset.
List output:
Machine management, adjustments, service parameters, protocol trace, fax settings, fax analysis.
Test mode:
Eight printouts and fax tests of fax-phone lines 1 and 2.
Adjustment: In Service Mode screen, press Machine. Press Machine Adjust screen. Select Print Area screen.
Select item. Press Test copy to see a sample. Make the adjustment using the number keys or (+) / (-) keys.
Press END to lock in.
Entering Service Mode:
With power on: Press Utility/Counter key. Press Details. Press (or maybe view) Meter Count screen. Press Stop.
Press 0. Press 0. Press Stop. Press 0. Press 1. At this point, if a password has been enabled, you will
need to enter it. If not, continue without it. Service mode screen will display. Select the item you wish. Do what
you intend to and then press END/OK to lock in. You will display Service Mode again. Press Exit to escape
to copy screen.
OR.
With power off: Hold the Utility/Counter key while turning on power. The Trouble Reset screen will display.
Press Trouble Reset. Press Stop. Press 0. Press 0. Press Stop. Press 0. Press 1. At this point, if a
password has been enabled, you will need to enter it. If not, continue without it. . Select the item you wish. Do
what you intend to. To escape, shut power at SW2. New settings will be in place when you turn power back on.

52


Machine:
Print area Print positioning: lead edge. This is lead edge registration.
Print area Print positioning: side edge. This is side-to-side registration.
Paper feed direction.
Fixing motor clock (fuser motor speed).
Print resist loop.
Bypass width adjustment.
Scan image position: Lead edge, side edge, cross direction and feed direction, lead edge erase, non-image area
erase.
Image process adjustment: In service mode, select Imaging process adjustment. Select Process Screen. press
TCR adjustment. In TCR adjustment screen, press Start. This is developer calibration, done after
replacing developer. It will take about three minutes. When done, press OK.
Charge corona.
Bias voltage.
LD2 offset.
Transfer corona.
TCR.
LD1 bias.
AC separator.
Toner auto supply.
LD2 bias.
DC separator.
Laser diameter.
Grid charge.
LD1 offset.
Dipswitch settings: Go to Service Mode screen. Select System Input screen. Press DipSW setting. Next screen
will say Software Switch Setting. Select the switch number. Use (+) or (-) keys to enter the dipswitch number.
The 8-bit data of the dipswitch number selected will display in binary and hexadecimal. Press the Bit number.
Use the (+) or (-) keys to enter the bit number. Press OFF (0) or ON (1) of Bit Data to set the value you
want. Press Set. Press OK.
6....... Reservation.................... ..................... ......................... 0
Dipswitch 1
BIT NUMBER FUNCTION
0
1
DEFAULT
0........Key counter removal.......Ignore .......... Call jam .............1
1........11x17 count ....................Counts 1 ...... Counts 2..............
2-6 ....Not used .............................................. ..........................0
7........FS-510 staple limit ..........No limit......... 20 ......................0
Dipswitch 2
BIT NUMBER FUNCTION
0
1
DEFAULT
0........No toner stop ........... Based on sw3-2 . Stop after exit ....0
1-7 ....Not used .............................................. .......0,1,1,0,1,0, 0
Dipswitch 3
BIT NUMBER FUNCTION
0
1
DEFAULT
0........Not used ......................... .................... .........................0
1........Fuser reset .....................Reset ........... Fuser error ........0
2........No toner stop ..................Completion .. Break.................0
3-7 ....Not used .............................................. ..............0,1,0,0,0
Note: Although Dipswitch 3-1 is listed as fuser reset

you probably need to use the reset procedure
described before the part number section since the
machine will not allow you to enter service mode
when it has a service error.
Dipswitch 4
BIT NUMBER FUNCTION
0
1
DEFAULT
0 & 1 .Toner level detect point. 00 = zero copies.
01 = 100. 10=200. 11=500................... .......................0,0
2 & 3 .Stop print after toner light: 00 = 100 prints. 01 = 400.
10=700. 11=1,000........... .................... ......................1,1
4........Proof copy ........................................... ..........................0
5........Stop if toner empty..........Print ............. Stop...................1
7....... Detect toner bottle ......... No ................Yes ................... 0
Dipswitch 5
BIT NUMBER FUNCTION
0
1
DEFAULT
0-4 ... Not used ........................ .................... ............... 1,0,0,0
5, 6... Toner save. 01 is more toner. 10 is less.
00,11 do nothing ........... .................... ..................... 0,0
7....... Not used ........................ ..................... ......................... 0
Dipswitch 6
BIT NUMBER FUNCTION
0
1
DEFAULT
0....... Rotate drum at power on No ................Yes ................... 0
1....... k-size for Taiwan............ .................... ........................ 0
2....... k-size for Taiwan bypass ..................... ......................... 0
3-7 ... Not used ........................ .................... ............... 0,0,0,0
6....... Reservation.................... ..................... ......................... 0
7....... Detect toner bottle ......... No ................Yes ................... 0
Dipswitch 7
BIT NUMBER FUNCTION
0
1
DEFAULT
0-7 ... Not used ........................ .................... ................... All 0
Dipswitch 8
BIT NUMBER FUNCTION
0
1
DEFAULT
0....... Auto erase ..................... Square .........Diagonal ........... 0
1....... Not used ........................ .................... ........................ 0
2....... No print at PM................ No ................Yes ................... 0
3, 4, 5 Not used ..................... .................... ................... All 0
6....... PM count A3/11x17 ....... Single...........Double .............. 0
7....... Not used ........................ .................... ........................ 0

53


Dipswitch Settings continued
Dipswitch 9
BIT NUMBER FUNCTION
0
1
DEFAULT
1-7 ....Not used ......................... ................... .................... All 0
Dipswitch 10
BIT NUMBER FUNCTION
0
1
DEFAULT
0, 1, 2, 3, 4 ...............................Not used ...... ............ 0,1,1,0,0
5 & 6 .Download font display setting.............. .....................0,0
7 .......Jam code display............No................ Yes....................1
Dipswitch 11
BIT NUMBER FUNCTION
0
1
DEFAULT
0-7 ....Not used ......................... ................... .... 0,1,0,0,0,0,0,0
Dipswitch 12
BIT NUMBER FUNCTION
0
1
DEFAULT
0, 1, 2 Not used ...................... ................... ................... 0,0,0
3, 4, 5 Print count up to print inhibition at PM..... .................. 0,0,0
6 & 7 .Not used ......................... .................... ......................0, 0
Dipswitch 13
BIT NUMBER FUNCTION
0
1
DEFAULT
0, 1, 2Not used ......................... ................... ................... 0,0,0
3 .......Jaggy filter ......................Off ............... On .....................0
4 & 5 .Not used ......................... .................... .......................0,0
6 & 7 .Non-image auto erase
mode discrimination ......Print ............. Stop ............ 0,0,0
Dipswitch 14
0 -7 ...Not used ......................... ................... .... 1,1,1,1,0,0,0,0
Dipswitch 15
BIT NUMBER FUNCTION
0
1
DEFAULT
0-5 ....Not used ......................... ................... .................... All 0
6 & 7 .Stop or not if overload with finisher
job tray...........................Stop at 400 .. No stop .........0, 0
Dipswitch 16
BIT NUMBER FUNCTION
0
1
DEFAULT
0 & 1 .Fuser temp in low power ................... ......................1,0
2 .......Heater.................... Always on .. Off in sleep mode.....1,1
3 .......Print permission during
TCR adjust ....................Yes .............. No .....................1
4 & 5 .Not used ......................... ................... ......................0,0
6 & 7 .Dot diameter adjust ....... .................... .......................1,0
Dipswitch 17
BIT NUMBER FUNCTION
0
1
DEFAULT
0, 1, 2Foolscap size ................. ................... ................... 1,1,0
3-6 ....Not used ......................... .................... ..................... All 0
7 .......Separator claw off timing (China) ........ ..........................0
Dipswitch 18
BIT NUMBER FUNCTION
0
1
DEFAULT
0 ......Separate defective part
from tray 1............................Normal ......... Separated .........0
1 ......Separate defective part from
tray 2 ....................................Normal ......... Separated .........0
from bypass ..........................Normal ......... Separated .........0
3 .......Not used ......................... ................... .........................0
4 .......Separate defective part from tray 3 or PC202
or PC402 upper .............Normal ......... Separated .........0
5 .......Separate defective part from tray 4 or
PC202 lower ..................Normal ......... Separated .........0
6 .......Separate defective part from tray 5
of LU..............................Normal ......... Separated .........0
7 .......Not used ......................... .................... ..........................0
Dipswitch 19
BIT NUMBER FUNCTION
0
1
DEFAULT
from printer...........................Normal ......... Separated .........0
from fax ................................Normal ......... Separated .........0
2 .......Not used ......................... .................... ..........................0
3 .......Separate defective part from
hard drive ......................Normal ......... Separated .........0
4, 5, 6 Not used .................... .................... .....................All 0
7 .......Separate defective part from
document feeder............Normal ......... Separated .........0
Dipswitch 20
BIT NUMBER FUNCTION
0
1
DEFAULT
0 Separate defective part
from network ........................Normal ......... Separated .........1
1 Separate defective part from
IEEE1284.............................Normal ......... Separated .........0
2 Separate defective part
from USB .............................Normal ......... Separated .........0
3, 4 ...Not used ......................... .................... ..........................0
5 .......Separate defective part
from SD .........................Normal ........ Separated .........0
6, 7 ...Not used ......................... .................... ..........................0
Dipswitch 21
BIT NUMBER FUNCTION
0
1
DEFAULT
0, 1 ...Not used ......................... ................... ......................1,0
2 .......Platen/ADF size
recognition switchover ...Legal............ Fools cap ..........0
3 .......Not used ......................... .................... ..........................0
4 .......Key counter removal.......Destroy job .. Dont destroy .....0
5 .......Platen 8 1/2x14 or less ... .................... ..........................1
6 ....... Key counter removal (print) . Ignore ............. = dipsw 1-0..........0
7 .......Not used ......................... .................... ..........................0

54


Dipswitch Settings - continued
Dipswitch 22
BIT NUMBER FUNCTION
0
1
DEFAULT
0 Fax when
parallel vendor............. Forced memory ....... Print fax jobs ........0
1. Fax print fee collect control when
parallel vendor .....................Not collect.... Collect ...............0
2........Print when parallel vendor ...Permit .......... Not.....................0
3........Confidential print when
parallel vendor .. Permit confidential only....... Permit all .......0
4........Not used .............................................. ..........................0
5........Non-image erase from glass ... Non-erase .......Erase ..............0
6........Image rotate from glass ..Not erase ..... Erase.................0
7........Not used .............................................. ..........................0
Dipswitch 23
BIT NUMBER FUNCTION
0
1
DEFAULT
0-3 ....Not used ......................... .................... ....................All 1
4........Tray full detect at end of 100 when in FS-510
non-staple......................Not detected... Detected .............0
5........Tray full detect at end of 100 when
in FS-510 staple.............Not detected... Detected .............1
6, 7....Not used .............................................. ..........................0
BIT NUMBER FUNCTION

0
1
DEFAULT
0........Mixed original detect.......No detect ..... Detect................0
1........Job history setting...........Valid ............ Invalid................0
2-7 ....Not used .............................................. .....................All 0
Dipswitch 25
BIT NUMBER FUNCTION
0
1
DEFAULT
0-2 ....Not used ......................... .................... ....................All 0
3........Switchover to TSL control ...On/off........... All off .................0
4, 5....Not used .............................................. ..........................0
6........Image rotate
without stapling ..............No rotate...... Rotate 180.........0
7........Not used .............................................. ..........................0
Dipswitch 26
BIT NUMBER FUNCTION
0
1
DEFAULT
0........Laser polygon motor stop.... 15 seconds..... 30 seconds .......... 0
1, 2....Not used ......................... .................... ........................ 0
3........Reference image position
for bypass ......................Center.......... Rear side...........0
4........RS-232 ...........................Valid............. Invalid................0
5, 6, 7Not used .............................................. ..........................0
Dipswitch 27
BIT NUMBER FUNCTION
0
1
DEFAULT
0-4 ....Not used ......................... .................... ....................All 0
5, 6 7.Density setting in toner save................ .....................All 0
Dipswitch 28
FUNCTION
Dipswitch 29
BIT NUMBER FUNCTION
0
1
DEFAULT
0-2 ... Transfer separator output ... .................... .................. 0,0,1
3, 4... TSL control
(transfer exposure lamp) .................... ..................... 0,0
5-7 ... Not used ........................ ..................... ................... 0,1,0
Dipswitch 30
BIT NUMBER FUNCTION
0
1
DEFAULT
0-2 ... Transfer separator output
of user bypass ..................... .................... ................... All 0
3, 4... TSL control(transfer exposure lamp)
/bypass................................ .................... ..................... 0,0
5-7 ... Not used ........................ ..................... .................... All 0
Dipswitch 31
BIT NUMBER FUNCTION
0
1
DEFAULT
0-7 ... Not used ........................ .................... ....1,0,0,0,0,0,1,1
Dipswitch 32
Dipswitch 24
BIT NUMBER
0-3 ... Image lead edge position

in image rotate .............. .................... ................... All 0
4-7 ... Image lead edge position in platen memory ............. All 0
DEFAULT
BIT NUMBER FUNCTION

0
1
DEFAULT
0-7 ... Not used ........................ .................... ................... All 0
Dipswitch 33
BIT NUMBER FUNCTION
0
1
DEFAULT
0, 1... Punch hole number
switchover ........................... .................... ..................... 1,0
2-7 ... Not used ........................ ..................... .................... All 0
Dipswitch 34
BIT NUMBER FUNCTION
0
1
DEFAULT
0....... On/off in sleep or power off..................On ..................Off
......... 1
1,2,3. FS-510 exit tray ............. ..................... ................... 0,0,0
4....... Print start permission when
........ SD-502 has paper.......... Permit ..........Dont ................. 0
5....... Not used ........................ ..................... ......................... 0
6....... USB ............................... ISW ..............Print .................. 1
7....... Not used ........................ ..................... ......................... 0
Dipswitch 35
BIT NUMBER FUNCTION
0
1
DEFAULT
0-1 ... Custom original support . .................... ..................... 0,0
2,3.... Not used ........................ ..................... ......................... 0
4....... Stitch correct in 2>2 ....... Valid.............Invalid ............... 0
5....... Address book password
........ export permission .......... Valid.............Invalid ............... 0
6....... Address setting after sending
........ through scanner............. Reset ...........Not reset........... 0
7....... Not used ........................ ..................... ......................... 0

55


Dipswitch Settings - continued
Dipswitch 36
BIT NUMBER FUNCTION
0
1
DEFAULT
0 .......IPX .................................Not used ...... Used .................1
1 .......Telnet .............................Not used ...... Used .................0
2, 3 ...Fuser temperature for normal paper.... .......................0,0
4 .......Fuser temperature for thick paper, envelope, label ........0
5 .......Fuser temperature for thin paper......... ..........................0
6, 7 ...Fuser temperature for transparencies . ..........................0
Dipswitch 37
Dipswitch 38
BIT NUMBER FUNCTION
0
1
DEFAULT
0-2 ....Not used ......................... ................... ....................All 0
3 & 4 .Paper onto bypass operation............... ..........................0
5 ....... Copies stored in box in printing......... 1: Some specified with driver....0
6, 7 ...Not used ......................... .................... ..........................0
Dipswitch 39
BIT NUMBER FUNCTION
0
1
DEFAULT
0-7 ....Not used ......................... ................... ....................All 0
BIT NUMBER FUNCTION

0
1
DEFAULT
0 .......Finisher full ..Restore automatically .. Restore manually 0
1 .......Fax stamp.......................Invalid .......... Valid..................0
2 .......Image when
........fuser clock adjusted .......Copier.......... Test pattern 9....0
3-7 ....Not used ......................... .................... ..................... All 0
Options: Go to Service Mode screen. Select System Input screen. Press Option. Next screen will be Option
screen. Press Installed or Not installed for the particular item. Press OK.
Network Fax (if available): Go to Service Mode screen. Select System Input screen. Press Network Fax setting.
Next screen will be Network Fax screen. Press On or Off for network FAX (IP address Fax/SIP-internet Fax or
not. Press OK. If on you can choose admin setting, network setting, network fax setting and network fax
function settings.
Shut power switch SW2 and turn back on. This method is necessary because even though Dipswitch 3-1 is a
fuser reset, you cannot enter the service mode when the machine is in a service trouble code.
List output: Go to Service Mode screen. Select List Output screen. Press Start. List Output Screen will display
and print. Press END to end.
Test patterns: Go to Service Mode screen. Select Test mode screen. Select the pattern you want (heeding the
warning below). Enter a density value with (+) (-) keys. Press Test copy. Choose paper size. After it prints,
press END.
Warning: Factory manual says to print only the following. It does not say why. The end of life as we know it? Or,
maybe no reason at all. Here are the safe patterns. Full image halftone 1, gradation pattern 2, gradation
pattern 3, gradation pattern 5, beam gap check 11, line check 16.
Running Mode: Go to Service Mode screen. Select Test mode screen. Select Running mode screen. Press
Intermittent or Endless, depending on what you want. Press Start. Press Stop to end. Shut power to exit.
Enhanced Security: Go to Service Mode screen. Press Stop. Press 0. Press C. Enhanced Security screen will
display. Press CE password. CE probably stands for customer engineer, which is you: Enter 8-digit
password. Factory default is 92729272. Press END. Reenter 8-digit password and press END.
Administrator password: Go to Service Mode screen. Press Stop. Press 0. Press C. Enhanced Security
screen will display. Press Administrator Password. Enter 8-digit password. Factory default is 12345678. Press
END. Reenter 8-digit password and press END.
Administrator Feature level: Go to Service Mode screen. Press Stop. Press 0. Press C. Enhanced Security
screen will display. Press Administrator Feature level. Select level 1, level 2 or level 3. Press END.
CE authentication: Go to Service Mode screen. Press Stop. Press 0. Press C. Enhanced Security screen will
display. Press CE authentication screen. Press ON or Off. Press END.
Billing setting: Go to Service Mode screen. Without selecting any service items, press Stop and press 9. Billing
setting screen will display.

56


Counter setting: Total counter mode and large size counter mode. Go to Service Mode screen. Press Counter
setting. Mode 1 is single count for each. Mode 2 is double count for various functions such as odd size and
duplex. Press End to lock in.
Management function choice: Select Billing setting screen, as described above. Select your message (choices or
type in; cant tell). Press End to lock in.
Memory/ Hard drive condition: Go to Service mode screen. Press State confirmation. Press Memory/HDD
condition. After memory displays, press END.
Memory check: Go to Service mode screen. Press State confirmation. Press Memory check. Press Rough or
Detail. Press Start. When complete (after OK displays), press END.
Memory/HDD adjustment: Go to Service mode screen. Press State confirmation. Press Memory/HDD
adjustment. Press HDD/R/W check Press Start. When complete (after OK displays), press END.
HDD/Format: Go to Service mode screen. Press State confirmation. Press Memory/HDD adjustment. Press HDD
Format Press Yes. When complete (after Format of HDD is completed displays) shut power switch SW2 and
then power switch SW1, in that order. Wait at least ten seconds and then turn on power switch SW1 and SW2 in
that order.
Adjustments: Go to Service mode screen. Press State confirmation. Press Adj. data table. Use up/down arrow
keys to scroll through display of adjustment choices. Press NVRAM value to go into the step number display.
Press Adjust Value to switch the display to the adjustment value. Press OK when finished. Each set of
adjustments is displayed on the screen in a page. There are 28 pages and they are numbered and displayed like
this 1/28, 2/28, etc.
Page: Items
1/28: Print position adjustment for trays 1, 2, 3, 4, LCT and bypass
2.28: Print position adjustment for bypass thick paper, thin, OHP, envelope, large labels, small labels and duplex
3/28: Print position adjustment for side edge tray 1; common, small, large and for tray 2, common, small and large
4/28: Print position adjustment for side edge tray 3; common, small, large and for tray 4, common, small and large, for
LCT and for duplex-common
5/28: Print position adjustment for side edge duplex; small and large, side edge bypass common, small and large,
magnification adjustment for normal paper and large OHP in feed direction.
6/28: Magnification in feed direction for small OHP, large thick paper, small thick paper, envelopes, large and small
labels
7/28: Magnification (fuser motor speed/fixing motor clock) for normal paper, large and small OHP, large and small thick
paper, envelopes and large labels
8/28: Magnification (fuser motor speed/fixing motor clock) for small labels, custom paper, user paper, small tray 1,
large tray 1, small tray 2 and middle tray 2
9/28: Print registration loop for tray 2, tray 3 and tray 4; middle, large, small
10/28: Print registration loop tray 4 large, optional tray, LCT, bypass normal small, bypass normal middle, bypass
normal large, bypass thick small
11/28: Printer registration loop; bypass thick large, thin small, thin large, OHP small, OHP large, envelope, label small
12/28: Printer registration bypass label large, duplex small, duplex large, tray max width, tray minimum width, scan
lead edge
13/28: Scan side edge position, magnification in scan crossover, magnification in scan direction, lead edge ease
amount, charging main manual, transfer manual, separator AC manual
14/28: Separator DC manual, charge grid manual, developer grid manual, TCR, toner density, laser dot diameter, LD1
offset for normal paper
15/28: LD1 and LD2 offset for thick paper and normal paper. LD1 and LD2 bias for thick paper and normal paper
16/28: Magnification in Document feeder feed direction for single-sided at 50%, 100%, 200% and 400%. Magnification
in Document feeder feed direction for two-sided at 50%, 100% and 200%
17/28: Magnification in Document feeder feed direction for two-sided at 400%. Document feeder lead edge; singleside, front side of double-sided, back side of double-sided, side edge of single sided, front and back sides of
double sided
18/28: Document feeder registration loop amount for single-sided and double sided. Document feeder original size
maximum width and minimum width. Document feeder density, Document feeder scan position, center staple
position

57


Adjustments Page Items - continued
19/28: Center staple position for all sizes
20/28: Half-fold position for all sizes
21/28: Half-fold position for 8 1/2x14, punch horizontal position, punch registration loop amount for various sizes
22/28: Punch registration loop amount for all sizes
23/28: Punch registration loop amount; 16KS and FLS, test pattern density, dipswitches 01, 02, 03, 04
24/28: Dipswitches 05, 06, 07, 08, 09. 10, 11
25/28: Dipswitches 12, 13, 14, 15, 16, 17, 18
26/28: Dipswitches 19, 20, 21, 22, 23, 24, 25
27/28: Dipswitches 26, 27, 28, 29, 30, 31, 33
28/28: Dipswitches 33, 34, 35, 36, 37, 38, 39
To discover firmware level: Go to service mode. Select Firmware Version. Press 1 or 2 to display. Press END to
exit.


58

KYOCERA-MITA 1635
Similar (but not necessarily identical) models:
Copystar 1635
Profile: Digital. 16 copies per minute. Black / White.
Dimensions: Machine without any accessories or cabinet:
H: 22; W: 23; D: 20; Weight: 86 lbs.
Approximate list price when new: $2,000.
CONSUMABLES
MODEL
ITEM
DESIGNATION YIELD
MODEL
ITEM
DESIGNATION YIELD
Copystar
Copystar ....... Developer unit (DV-410)...2C993031....... 300,000
Toner (TK-413; 870 grams) ........... 370AM01615,000@6%
Copystar ....... Fuser unit (FK-410) ........ 2C993052....... 300,000
Kyocera-Mita
Copystar ....... Staple cartridge.............. 5AX82010 .......3x3,000
Toner (TK-411; 870 grams) ........... 370AM01115,000@6%
Copystar Maintenance kit
(MK-410 drum unit)........................ 2C982010........150,000
Important note. Toner cartridges are often not interchangeable between K-M & Copystar.
ACCESSORIES & OPTIONS

Item
Model Number
Reversing Automatic Document Feeder ....................... DP-410

Platen cover (needed if no document feeder).......... 2CX82010
Duplex unit....................................................................DU-410
300-sheet paper feed unit (can add up to three)........... PF-410
Cabinet (low) ............................................................ 80080749
Cabinet (tall) ............................................................. 80080750
Item
Model Number
Spacer ...................................................................... 80080751

Network print server....................................................... IB-110
Memory: 16MB; SD-100-16A.................................... 82141016
Memory: 32MB; SD-100-32A.................................... 82141032
Memory: 64MB; SD-100-64A.................................... 82141064
Memory: 128MB; SD-100-128A................................ 82141128
To read total copies: Press System Menu/Counter key. Use up/down arrow keys to select Counter check. Press
Enter. Use up/down arrow keys to select output count (prints, copies or scan count). Press Enter. You can also
print the counter report here.
Drum replacement: Open front cover and left cover. Remove waste toner and toner cartridge. Remove inner cover.
Remove one screw to release developer lever, and release developer unit. Unplug two connectors. Slide drum unit
out of machine.
Drum separator pawls: With drum unit out of machine (as explained above), using a small screwdriver, push through
the slot above each pawl to remove the pawl.
Charge corona removal: Open front door. You might have to remove toner cartridge and waste bottle. Lift and slide
charge corona out.
Developer unit replacement: Remove drum unit from machine (as described above). Unplug two connectors. Lift and
slide developer unit out of machine. Mono-component machine; no developer replacement or calibration required.
Transfer roller: Remove drum unit (as described above). Remove paper conveyor, which is the assembly that swings
down on the right side. Remove its stop ring so that you can remove the strap and let it lie horizontal. Remove the
front stopper. Push the brackets to remove them and then remove the assembly. To get the transfer roller out,,
remove two screws (front and rear) that hold lever release stoppers. Work the transfer roller out of the assembly.
Fuser: Open front door, left side door and remove inner cover. Unhook front left cover with a screwdriver through the
slot/groove on the left side of the machine. Remove front left cover with one screw (dont know if these are two
different covers or one). Remove the locking bracket (one screw) through the front of the fuser. Remove the
spacer. unplug two connectors and slide out the fuser unit.

59

KYOCERA-MITA 1635
PART DESCRIPTION
Bypass clutch .........................................2FT27031 ....... 6 21 ................

Bypass pad (small pad)...........................2C906120....... 6 13 ................
Bypass pad SP........................................2C993140....... 6 15 ........300K
Bypass pickup roller ................................2C993130....... 6 19 ........300K
Bypass sensor.........................................2C927210....... 6 27 ................
Bypass sensors (2) .................................2C927210....... 6 27 ................
Bypass size board...................................2C901050....... 6 1 ..................
Cassette assembly .................................302C993011... 3-A01 .............
Cassette backstop piece 1 ......................2C907190....... 3 13 ................
Cassette backstop piece 2 ......................2C907590....... 3 25 ................
Cassette backstop springs (2).................2C907360....... 3 15 ................
Cassette board (L-shaped) .....................2C901100....... 5 1 ..................
Cassette springs (2 per cassette) ...........2C907150....... 3 12 ................
CCD assembly ........................................302C993250... 8 71 ................
CCD flat cable .........................................2DA27510 ...... ......................
Charge corona assembly .......................2C993020....... 9-A03 .............
Charge corona grid .................................2C910040....... 9 12 ................
Charge corona wire ................................302C968290... 9 11 ................
Cont sensor assembly (looks like it senses presence of drum or
developer unit) ....................................2C901180....... 2 1 ..................
Developer unit (Copystar DV-410) ..........302C993031... 9-A01 .....300K
Developer unit gear; 20t..........................2C914280....... 9 1 ..................
Document feeder DP-410
conveyor actuator................................3HL08070....... 4 7 ..................
Document feeder DP-410 conveyor motor...3HL27100....... 4 37 ................
Document feeder DP-410 friction pad.....2A107060 ....... 3 36 ................
Document feeder DP-410 loop
U-turn actuator ....................................3HL06070....... 1 10 ................
Document feeder DP-410 main board ....3HL01010....... 2 1 ..................
Document feeder DP-410 motor .............3HL27100....... 3 35 ................
Document feeder DP-410 original
set actuator .........................................3HL07150....... 3 16 ................
Document feeder DP-410 original table ..3HL06010....... 1 4 ..................
Document feeder DP-410 paper feed roller..3BR07040 ...... 3 44 ................
Document feeder DP-410 pickup roller ...36211110 ....... 3 47 ................
Document feeder DP-410 push switch....3HL02240....... 2 17 ................
Document feeder DP-410 release
switch assembly ..................................3HL01020....... 3 1 ..................
Document feeder DP-410 sensor (5) ......2C927210....... 3 39 ................
Document feeder DP-410 separator pad ...3HL07100....... 3 11 ................
Document feeder DP-410 separator
pad holder ...........................................3HL07090....... 3 10 ................
Document feeder DP-410 size board......2C901050....... 1 16 ................
Document feeder DP-410 size
detect actuator ....................................3HL06060....... 1 9 ..................
Document feeder DP-410 white mat .......3HL02280....... 1 14 ................
Document feeder platen glass area
slit glass .............................................2C912280....... 8 27 ................
Drum cleaner blade ................................2C918010....... 9 8 ..................
Drum pawls (3) ........................................2C918370....... 9 7 ..................
Drum recovery blade (seal blade) ...........2C918040....... 9 9 ..................
Drum unit (MK-410).................................2C982010....... 9-A02 .....150K
Duplex unit DU-410 actuator...................3HY07170 ...... 31 16 ..............
Duplex unit DU-410 clutch ......................3HY27021 ...... 31 22 ..............
Duplex unit DU-410 sensor .....................2C927210....... 31 26 ..............
Eject motor ..............................................2C927020....... 11 31 ..............
Engine board ..........................................2HB94011 ...... 12 26 ..............
Exit section actuator; inner......................2C921100....... 7 25 ................
PART DESCRIPTION
Exit section actuator; left .................2C921110.... 7 26..............
Exit section eject switch/board................ 2C901060 ...... 7 11.................
Exit shift guide (20 fingers) ..................... 2C921051 ...... 7 20.................
Exposure lamp ....................................... 2C912090 ...... 8 10.................
Exposure lamp inverter board ................ 2C928041 ...... 8 57.................
Fan (left side & rear frame; 2)................. 2C927070 ...... 11 39...............
Feed roller (lower cassette; long roller) .. 3HW06020 ..... 9 3.......... 300K
Fuser drive gear...................................... 2C920170 ...... 10 13...............
Fuser gear; 28t ....................................... 2C920180 ...... 10 14...............
Fuser heat lamp; main ........................... 2C920230 ...... 10 17...............
Fuser heat lamp; sub ............................. 2C920240 ...... 10 18...............
Fuser heat roller ..................................... 302C920051 .. 10 26...............
Fuser heat roller bushing; front............... 2C920150 ...... 10 11...............
Fuser heat roller bushing; rear................ 2C920160 ...... 10 42...............
Fuser pressure roller............................... 2C920061 ...... 10 6.................
Fuser pressure roller bushings (2).......... 2C920330 ...... 10 21...............
Fuser separator pawl springs (5) ............ 2C920190 ...... 10 15...............
Fuser separator pawls (5)....................... 302FT20120... 10 24...............
Fuser thermistor...................................... 2C920310 ...... 10 19...............
Fuser thermal switch............................... 2C920340 ...... 10 22...............
Fuser unit (FK-410)................................. 2C993052 ...... 25 1........ 300K
High voltage board ................................. 2C928052 ...... 12 34...............
Interlock switch; F ................................... 2C927180 ...... 12 15...............
Interlock switch; L ................................... 2C927170 ...... 12 14...............
Key counter............................................. 25418011 ....... 16 4.................
Key counter socket ................................. 29236241 ....... 16 2.................
Laser unit ................................................ 302C993092 .. 12 1.................
Low voltage power supply board ............ 2C928080 ...... 12 37...............
Main board.............................................. 2HB94020 ...... 12 25...............
Main motor.............................................. 2C927010 ...... 11 36...............
Operation assembly (includes board,
buttons, sheet, etc.) SP ...................... 302HB93030 .. 13-A01 ............
Operation board...................................... 302HB94030 .. 13 2.................
Operation overlay sheet; center.............. 2HB05300 ...... 13 17...............
Operation overlay sheet; left................... 2HB05140 ...... 13 11...............
Operation print button ............................. 2DC25052...... 13 18...............
Optional paper feed unit PF-410 cassette assembly: uses standard
cassette component parts.
Optional paper feed unit PF-410
container switch (2)............................. 2C927140 ...... 2 37.................
feed roller (2) ...................................... 2BL06211....... 1 24.................
main board.......................................... 3HW01010 ..... 1 2...................
paper empty actuator.......................... 2C907120 ...... 2 21.................
paper feed clutch ................................ 3HW27020 ..... 2 12.................
paper feed motor ................................ 3HW27010 ..... 2 11.................
paper feed roller.................................. 2AR07220 ...... 2 16........ 300K
pickup roller ........................................ 2AR07240 ...... 2 18........ 300K
push switch ......................................... SP000360 ...... 1 30.................
registration actuator ............................ 2C907171 ...... ........................

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KYOCERA-MITA 1635
PART DESCRIPTION
Optional paper feed unit PF-410 sensor (2) . 2C927210 ...... 2 38.................
separation roller .................................. 2AR07230 ...... 2 17........ 300K
Original sensor........................................ 2C927090 ...... 8 55.................
Paper empty actuator ............................ 2C907120 ...... 5 5...................
Paper feed photo interrupter (same for upper and lower cassettes;
2 for lower, 1 for upper) ...................... 2C927210 ...... 5 35.................
Paper feed roller (same for upper
and lower cassettes; 1 each) .............. 2AR07220 ...... 5 38........ 300K
Paper feed section push switch (container?) 2C927140 ...... 2 37.................
Paper pickup roller (same for upper
Paper separation roller (same for upper
Platen cover (without parts) .................... 2A612800....... 14 1.................
Platen cover assembly............................ 2CX82010 ...... 14-A01 ............
Platen cover hinges (2)........................... 2A612820....... 14 3.................
Platen cover pocket ................................ 60904280 ....... 33 4.................
Platen cover white mat ........................... 2A612810....... 14 2.................
Platen glass assembly
(includes tapes, slit glass, etc.)........... 2C993180 ...... 8-A01 ..............
PART DESCRIPTION
Registration actuator ...............................302C907171 ...5 8 ..................

Registration board ..................................302C901192 ...11 44 ..............
Registration clutch...................................2C927190 .......11 40 ..............
Registration motor ..................................2C927220 .......11 41 ..............
Registration roller cleaner .......................2C993210 .......5 27 ................
Registration roller; left .............................2C916021 .......4 1 ..................
Registration roller; right ...........................2C907181 .......11 9 ................
Scan cable; front .....................................2C912350 .......8 34 ................
Scan cable; rear ......................................2C912360 .......8 35 ................
Scan home sensor ..................................2C927210 .......8 56 ................
Scan motor ..............................................2C912380 .......8 36 ................
Scan/NIC assembly.................................3JR01010 .......35 18 ..............
Sensor .....................................................2DC27180 ...... ......................
Toner: There is no listing for a toner motor, clutch
or other toner feed system.
Transfer roller .........................................2C917011 .......4 21 ................
Waste toner bottle
(comes with toner cartridge)................2C918150 .......1 31 ................
Waste toner disposal sensor ...................2C901170 .......12 2 ................
Jam Codes
J00: Paper feed jam.
J04: Cover open.
J05: Registration area jam.
J10: Bypass feed jam.
J11: Paper feed jam from upper cassette.
J12: Paper feed jam from optional feed unit top
drawer/2nd cassette.
J13: Paper feed jam from optional feed unit; 3rd drawer.
J14: Paper feed jam from optional feed unit; 4th drawer.
J15, J16 Jam in vertical transport.
J20: Bypass multiple jam.
J21: Feed jam/multiples.
J22: Optional feed unit jam or multiple sheets in top drawer.
J23: Optional feed unit jam or multiple sheets in 3rd drawer.
J24: Optional feed unit jam or multiple sheets in 4th drawer.

J30: Jam in transfer roller/registration section.
J40, J41, J42, J43, J44: Fuser jam.
J45: Fuser jam from duplex.
J50: Exit jam.
J51: Job separator jam.
J52, J53, J54, J55, J56: Feed-shift jam.
J60: Duplex jam.
J61: Duplex exit jam.
J70, J71: Document feeder jam.
J72: Document feeder original size error jam.
J73: Document feeder 2nd side jam.
J74: Document feeder jam.
J75: Document feeder switchback jam.
Service Error Codes

Most error codes are reset by turning power off and back on.
Note: Some machines may display A0 instead of C0
C0100: Backup memory problem; main board.
C0110: Backup memory problem; RAM or data.
C0150: Backup memory problem; engine board.
C0160: Backup memory problem; RAM or data; engine
board.
C0170: Accounting count; main board or engine board.
C0180: Number mismatch: EEPROM.
C0210: Main board or engine board.
C0240: Printer board or main board.
C0410: Document feeder engine board or document
feeder driver board.
C0420: First paper feed problem; engine board or drawer
board.
C0500: 2nd feed problem; engine board, drawer board or

not installed properly.
C0510: 3rd feed problem; engine board, drawer board or
not installed properly.
C0610: Main board or DIMM.
C0620: Main board.
C0630: DMA; main board.
C0800: Imaging processing; main board.
C2000: Drive motor.
C3100: Scan problem; home sensor, scan motor or
engine board.
C3200: Exposure lamp, scan board, inverter board,
shading plate position, connections.

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KYOCERA-MITA 1635
Service Error Codes - continued
C3300: Exposure lamp too weak; exposure lamp,
CCD/board, inverter board or shading plate
position
C4000: Laser polygon motor; connections, laser unit or
engine board.
C4010: Laser problem; laser unit or engine board.
C4200: Laser diode or laser motor problem; laser unit,
engine board or main board.
C6000: Fuser open circuit, thermistor problem, thermal
switch; replace lamp (main or sub), thermal switch
or thermistor.
C6020: High fuser temperature; thermistor or power
supply.
C6050: Low fuser temperature; connections, thermal

switch, heat lamp, thermistor.
To reset fuser errors, use simulation U163.
C6400: Zero cross; power supply board, engine board or
connections.
C7750: Drum mismatch software or engine board).
C7760: Drum mismatch (software or engine board).
C7800: External temperature thermistor or humidity
sensor.
C7810: External temperature thermistor or humidity
sensor.
SIMULATIONS / SERVICE MODE (Maintenance Mode)

Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys,
or the up/down arrow keys. Press the Start key. After the item is run or tested, press Stop/clear. Exit the
mode by pressing 001, and then Start. Test copy can often be made by pressing Interrupt and then Start.
U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences. It is a good idea to print
this out at arrival so you can see what all items are set to.
U001: Ends Simulation (returns copier to warm-up or ready).
U002: Restore machine to factory defaults.
U004: Display machine serial number by using 5 exp leds, flashing or lit, 1-5; first lit is first 5 digits. Then, flashing is
last 5 digits.
U005: Aging (Copy with no paper). P is copier. P-d is copier & document feeder.
U019: Display ROM versions.
U020: Initialize all backup RAM on the main board.
U021: Initialize memories; counters, service calls, etc. to factory defaults.
U030: Motor tests; main, registration, drawers 1, 2, 3, eject forward and reverse.
U031: Paper path switches test. Press "Start to see choices. Display will show.
U032: Paper path clutch test. Use cursor keys to choose. P1 is paper feed. Pb is bypass. F1, F2, F3 are optional feed
clutches.
U034: Adjust print start timing (print registration. Follow this sequence U034>U066>U071 for lead edge. For centerline
use 34>67>72. Press Start. Adjust RCL (registration centerline) for each: Make a test copy (with interrupt &
start) to determine your results. Do whichever you need to. Press stop/clear to exit.
U035: Set folio size; width and length.
U051: Paper buckle. Enter 051. Press Start. Select feed station. Change value with left/right arrow keys. Press
Stop/clear to lock in and exit. Might have to press start to lock in first.
U053: Motor speed adjustments.
U060: Scan input properties. Density adjustment. Range is 0-23. Default is 12.
U061: Test exposure lamp.
U063: Shading position adjustment. May solve white line problem. Change with left/right cursor keys. Default is 0.
U065: Scan magnification adjustment: Start. Select Main scan: with up/down arrow keys. Make test copy with
interrupt & start. Adjust with left/right arrow keys. Lock in with start. Repeat procedure for Sub-scan. Use this
sequence 53> 65 (main)> 65 (sub)> 67 > 70.
U066: Scan lead edge registration adjustment for document on glass. Press Start. Press Interrupt key. Press Start
for test copy. Change setting with left/right cursor keys. Press Start key to lock in. Press Stop/clear to exit.
Range is -32 to +32. Default is 10. Use 34> 66> 71.
U067: Scan center line adjustment. Press Start. Press interrupt key. Press Start for test copy. Change setting with
left/right cursor keys. Press Start key to lock in. Press stop/clear to exit. 34> 67> 72.
U068: Adjust scan position for document feeder originals. Press Start. Change setting with left/right cursor keys.
Press Start to lock in. Range is -17 to +17. Default is 0.

62

KYOCERA-MITA 1635
U070: Document feeder magnification adjustment. Press Start. Change setting with left/right cursor keys. Press
Start key to lock in. Press stop/clear to exit. Range is -25 to +25. Default is 0. Use this sequence:
U053>U065>U070.
U071: Document feeder scan timing. Press Start. Exp 1 is lead edge. Exp 2 is trail edge. Change setting with
left/right cursor keys. Put an original in the document feeder. Press Start key to lock in. Press stop/clear to exit.
Range is -32 to +32 for lead edge; -42 to +32 for trail edge. Default is 0. Use this sequence: U034>U066>U071.
U072: Document feeder center line adjustment. Press Start. Change setting with left/right cursor keys. Press Start
key to lock in. Press stop/clear to exit. Default is 0. Use this sequence: U034>U067>U072.
U073: Scanner test.
U074: DF exposure adjustment. Range is 0-8. Default is 1.
U076: Document feeder auto adjustments of speed, lead edge and centerline.
U087: DF scan position adjust mode on or off (compares for dust on slit glass if on.) Also set reference data for identifying
dust. Exp 1 is mode on/off. Exp 2 is setting reference data for identifying dust. Turning mode on/off is done with
zoom keys. On is on. Off is off. Reference data is set with zoom keys. Range is 10-95. Default is 35.
U088: Set input filter (moir reduction mode). On is moir. Off is normal.
U089: Print any of four different test patterns.
U092: Adjust scanner automatically. Does the same thing as 67, 66, 65. Occurs automatically when Start is pressed.
Press Stop/clear when done.
U093: Exposure density gradient in manual mode. Adjust for each mode with the indicator for that mode. Default is 0.
U099: Original size detect. Press Start. Select item with up/down cursor keys.
U100: Allows you to test or change charge corona voltage. Press Start. Select with up/down cursor keys. Exp LED 1
is grid control voltage. 2 turns on charge corona. 3 turns on charge and laser. 4 is charge correction/copy
interval. 5 is charge correct/copy quantity. 1 flashing is charge copy quantity correct/amount. Grid default is 132.
Copy interval (4 lit) is 60. Quantity default is 50 (5 lit). Correction amount default (1 flashing) is 10.
U101: Setting high voltage; developer bias, transfer, separation. Use up/down arrow keys and left/right arrow keys to
make selections and changes.
U110: Check and clear drum count. Press "Start" and then up/down arrow keys. You can only clear the count if it is
150K or higher. Go to Exp LED 3 and then Start.
U130: Toner installation: Press "Start." Press Execute. Press Start. After several minutes Finished will display (or
NG if a problem). Press Stop/clear when done.
U144: Setting toner loading. Has to do with drum filming. I dont know what this simulation really means and probably
would never touch it.
U157: Check and clear developer drive time.
U158: Check developer count.
U161: Fuser temp.
Exp 1 is primary stabilization (140 default). Exp 2 is secondary stabilization (160). Exp 3 is copy temp 1 (170). Exp 4 is
copy temp 2 (180). Exp 5 is number of sheets (5). Exp 1 flashing is number of sheets for thick paper (20).
U162: Forced fuser stabilizing. Puts the machine into "ready" without heat.
U163: Reset fuser errors. Press Start. CLE will display. Press Start. Press Stop/clear to exit.
U167: Check fuser count.
U198: Fuser phase control.
U199: Display fuser temperature, room temperature and humidity.
U200: Light up panel LEDs.
U202: Setting KMAS host monitor system.
U203: Test document feeder. Exp 1 is 1-sided with paper. Exp 2 is without paper. Exp 3 is 2-sided with paper. Exp 4 is
2-sided without paper.
U204: Key counter selections.
U207: Test operation panel keys.
U243: Test document feeder motors and solenoids.
U244: Test document feeder switches.
U245: Display messages.

63

KYOCERA-MITA 1635
U250: Set PM cycle. Press Start to see current setting. Use Exp 1 for first three digits. Exp 2 for last three digits.
Change value with number keys or zoom keys. Press Start to lock in. Default is set to 300K.
U251: Check or clear PM count. Press Start to see copies run so far. Press Exp 3 to clear count. Press Start to
lock in. Change value with zoom keys or number keys. Press Start to lock in. Press Stop/clear to escape.
U252: Destination. Inch is North America.
U253: Double count on 11x17 if chosen.
U254: Auto start function on or off.
U258: Toner empty will allow single copying or multiple, depending on setting.
U260: Change copy count timing point (eject or secondary feed).
U265: Print product name on reports if chosen.
U277: Auto-start printing time in print mode after completing copy job. 30 seconds (default) to 270 seconds.
U332: Setting coefficient of non-standard sizes relative to 8 1/2x11. Converts black ratio and displays in user
simulations. Good for people with too much time on their hands.
U341: Specify paper feed station for printing. Exp 1 is drawer, exp 2 is first feeder, exp 3 is 2nd, exp 4 is third.
U342: Limits internal exit tray to 250 sheets if set to on. No limit if set to off. Set to on or off.
U343: Set default to duplex or simplex.
U344: Choice of two different energy saver modes.
U345: Maintenance due (Japan only).
U402: Printing margin adjustment. Follow this sequence U402>U403>U404. Press Start. Select item with up/down
arrow keys. Make changes with left/right arrow keys. Default is 3.0 for lead and left/right and 4.0 for trail edge.
U403: Adjust margins for reading an original on platen glass. Press Start. Exp 1 is scan left margin. Exp 2 is scan
lead edge margin. Exp 3 is scan right margin. Exp 4 is scan trail edge margin. Press interrupt key. Press Start
for test copy. Change setting with left/right cursor keys. Press Start key to lock in. Press stop/clear to exit.
Range is 0 to +/-10 for each. Defaults are 2.0 for left, 3.0 for lead, 2.0 for right and 2.0 for trail.
U404: Adjust margins for reading an original via document feeder. Follow this sequence U402>U403>U404. Press
Start. Change setting with left/right cursor keys. Press Start key to lock in. Range is 0 to +10. Default is 2 for
left. 3 for lead edge. 2 for right and 2 for trail edge. Press stop/clear to exit.
U407: Lead edge for memory printing. Press Start. Press interrupt. Press Start for test copy. Adjust with left/right
arrow keys. Press Stop/clear to lock in. Default is 0.
U901: Check and clear copy counts for various feed stations.
U903: Check and clear jam counts. Display by pressing Start.
U904: Check and clear service call counters. You can clear individually, or all at once.
U905: Check counts for document feeder.
U908: Check total count.
U910: Clear black ratio data.
U911: Clear copy counts by size.
U920: Check accounting counts.
U927: Clear accounting counter (total count and scan count). Done only at installation. Will not work if either one is
greater than 1,000. Will only work once.
U928: Machine life counts.
U941: Magnification ratio default (100% or AMS).
U942: Adjust paper buckle at document feeder. Default is 0.
U955: Operation panel type and LCD device. Apparently only for Taiwan.
U990: Check and clear time exposure lamp has been lit (in minutes).
U991: Check scan count.
U993: Print VTC-PG pattern. 1 is center line adj pattern. 2 is graph paper. 3 is solid.
Upgrading firmware on main board: Check ROM version with U019. Shut power and unplug. Remove back cover.
Flip jumper switch position on main board to the right (looks like a little box, not a switch). Insert DIMM into slot
on main board. Plug in machine and turn on. Upgrade will start automatically and will show on display panel. It
will Beep when complete. Shut power, remove DIMM card, return jumper to original position and reinstall rear
cover. Plug in machine and turn power back on. Run simulation 019 to confirm that ROM version has changed.

64

KYOCERA-MITA 1635
System Menu: These are not service modes. They are accessible to the customer:
Press both sides of the Exposure adjustment and hold them for three seconds. The menu will display. Select the item
with the up/down arrow keys or by using the number keys for the item number. Press the up/down arrow keys to
display 00. Setting done when complete. Press Reset to go back to Ready mode.
To change the settings, press up/down arrow keys to get to the item you want. Press OK. Use up/down arrow keys to
arrive at your choice. Press OK for the one you want. Press Reset to go back to Ready mode.
Number User item
Description
Choices
1...............Copy status ....................Print out settings .........................................................................................................................
2...............Language .......................For country .................................................................................................................... Various
3...............Quality............................. ............................................................................................................ Text, photo or text/photo
4...............Initial density ................ ......................................................................................................................... Auto or manual
5...............Eco print..........................Toner saver (light copies)............................................................Can set to default (bad idea)
6...............Density steps..................Can set exposure for more choices .............................................................1 step or 1/2 step
7...............Auto density....................Density in auto exposure..........................................................................................4 is default
8...............Text/photo density .........Density in text/photo mode .................................................................................4 is default
9...............Photo density .................Density in photo mode..............................................................................................4 is default
10.............Text density....................Density in text mode .................................................................................................4 is default
11.............Reduce streaks..............For document feeder streaks..................................................................... Off, weak or strong
12.............Optimize photo...............Use error diffuse for text/photo. Use dithering with photos............... Error diffusion/dithering
13.............Optimize background ....Lighter to darker................................................................................. 1 is lightest. 5 is darkest.
14.............Initial paper.....................Auto paper size or particular cassette............................................... Auto or cassette default
15.............Autosel paper.................Select media ...................................................................... Different types (vellum, plain, etc.)
16.............Default cassette .............Select cassette......................................................................................................... 1, 2, 3, or 4
17.............Auto cassette set ...........Automatically switch to same size cassette if one is empty .............................. Switch or not
18.............Prior auto zoom..............Auto magnification or not (AMS)........................................................................Enabled or not
19.............Cassette 1 size ..............Automatically detect paper size in that cassette.................................................Metric or inch
23.............MP size...........................Size of paper in bypass.......................................................Metric or inch; long list of choices
24.............Custom size 1 ................Set unusual sizes.......................................................................................................... Long list
25.............Custom size 2 ................Set unusual sizes.......................................................................................................... Long list
26.............Cassette 1 media...........Type of media (paper, transparency, etc.).........................................................Many choices
30-39 .......Custom medias..............Weights, duplex, etc. ...........................................................................................Many choices
40.............11-15...............................Automatically zoomed if original is 11x15 or larger........................................................On/off
41.............Copy limit........................Set max number of copies ............................................................................................... 1-999
42.............Duplex 2 .........................Rotate 2nd side or not........................................................................................................On/off
43.............Stitch width .....................Margin.............................................................................................................. Choices of width
44.............Border erase ..................Size .................................................................................................................. Choices of width
45.............4 in 1 ...............................Layout sequence .........................................................................2 portraits and 2 landscapes
46.............Combine border.............Type of border to use ...........................................................................Off, solid or dotted line
47.............Rotate/offset...................Collating........................................................................................On is rotate. Off is no rotate.
48.............Auto rotate......................Rotates automatically .......................................................................................................On/off
49.............Silent mode ....................When to shut laser motor at end of run........................................ 0, 5, 10, 15 or 30 seconds.
50.............Auto clear .......................Auto clear of control panel settings..................................................................................On/off
51.............Auto sleep ......................Energy saver.....................................................................................................................On/off
52.............Auto clear time ...............How soon auto clear takes place............................................ 10 to 270 (x 10 seconds each)
53.............Low power time..............How soon for low power........................... 1, 5, 15, 30, 45, 60, 90, 120, 180 or 240 minutes.
54.............Auto sleep time ..............How soon auto sleep takes place............ 1, 5, 15, 30, 45, 60, 90, 120, 180 or 240 minutes.
55.............Alarm ..............................Beep from key presses and errors ..................................................................................On/off
56.............Coverage report.............Print a report showing copies made and coverage percentage for each size. Pretty cool. ..

65

KYOCERA-MITA 3050 / 4050 / 5050

Profile: Digital, 30 / 40 / 50 copies per minute.
A-si (amorphous silicon) drum.
Equivalent Models:
Copystar 3050/4050/5050, NEC IT-5050
Approximate list price when new:
3050: $8,000. 4050: $10,000. 5050: $11,500.
Dimensions: Machine without any accessories or cabinet.
W: 24, D: 26, H: 29, Weight: 187lbs.
SUPPLIES AND CONSUMABLES
Model
Item
Designation
Yield
Kyocera-Mita ........................... Toner (1900 grams) ..................................................TK-717.............................................. 34,000
Copystar ................................. Toner (1900 grams) ...................................................1T02GR0CS0 ................................... 34,000
NEC (4-pack)........................... ...................................................................................SY2511P .......................................... 34,000
Waste toner bottle 2 included with toner cart...............................................................
Copystar 3050 ........................ Maintenance Kit
Includes drum assembly, fuser assembly, developer assembly, TR-710 transfer assembly, registration guide F,
registration cleaner, registration under-cleaner, bypass pickup roller, transfer guide, paper pickup, paper feed and
paper separator rollers. ... MK-715 ......................................................................400K
Copystar 4050/5050 ............... Maintenance Kit
Includes drum assembly, fuser assembly, developer assembly, TR-710 transfer assembly, registration guide F,
registration cleaner, registration under-cleaner, bypass pickup roller, transfer guide, paper pickup, paper feed and
paper separator rollers. ... MK-716 ......................................................................500K
NEC......................................... NEC maintenance kit ................................................KU11MK 717 ....................................... 500K
Copystar 3050 ........................ Complete drum unit DK-715 ......................................302GN93010 ....................................... 400K
Copystar 4050/5050 ............... Complete drum unit DK-716 ......................................302GR93041 ....................................... 500K
Copystar ................................. developer assembly (Complete unit) DV-715 ............302GR93030 .................... 400K/500K/500K
Copystar fuser assembly (Complete unit) FK-715.......................................................302GR93050 .................... 400K/500K/500K
Copystar 3050/4050.5050 transfer assembly Complete transfer assembly,
including transfer roller TR-710 ............................................................................302GR93280 .................... 400K/500K/500K
Staple cartridge for BF-710/DF-710 (3 cartridges per unit)..........................................19303JY0000 ................ 5,000 per cartridge
Staple cartridge for DF-720/730 (3 cartridges per unit) ...............................................5AX82010...................... 3,000 per cartridge
NEC staple cartridge for DF-710 3K finisher (3 cartridges per unit) ............................CY11SH-10 ................... 5,000 per cartridge
NEC staple cartridge for DF-720/730 finishers (3 cartridges per unit) .........................CY11SH-50 ................... 3,000 per cartridge

(NEC uses same designations as Kyocera)
ACCESSORY / DESCRIPTION
PART NUMBER
MODEL
Dual scan document feeder) .................. 1203JX6KL0 DP-700
Platen cover (if no feeder) ...................... 2CX82010 ................
Finisher (3,000 sheet) ............................ 1203JY0UN0 DF-710
Booklet folder for DF-710 ....................... 1203J10UN0 .BF-710
Punch unit (2 or 3 hole) .......................... 1203KA2US0 . PH-5A
Finisher (1,000 sheet) ............................ 1205H10UN0 DF-730
Finisher attachment kit ........................... ..................... AK-700
Finisher (internal) ................................... 1203J30UN0 DF-720
Job separator ......................................... ...................... JS-700
Attachment kit for DF-710, DF-730 ........ 1703JY0U10 AK-700
Copier stand ........................................... 855D200082
(needed if PF-700 or PF-750 are not used).
ACCESSORY / DESCRIPTION
PART NUMBER
MODEL
2x500 sheet drawer paper feed unit ....... ......................PF-700
3,000-sheet paper feeder ....................... ......................PF-750
Multi-tray Mailbox unit............................. 1203J20UN0 MT-710
Print memory (256MB) ........................... 855D200105.............
Print memory (512MB) ........................... 855D200106.............
Data security kit ...................................... 1503KP0UN0 .........C
Serial RS-232C....................................... 1503HS0UND ..IB-11
PDF high compression upgrade kit......... 1503KR0UN0 .UG-30
Fax system M ......................................... 1503KH2US0 ...........
Fax backup kit ........................................ 1703KN0UN0 . BU-10

66

KYOCERA-MITA 3050 / 4050 / 5050

To read counter: Counter Check button on operation panel.
To check toner remaining: Press Status/Job Cancel key. Press Paper/Supplies key. The toner remaining is
expressed in percentage (%). I dont know if this is really the amount of toner in the hopper or the projected
amount based on cartridge yield. Since the machine has a simulation that measures toner ratio, I suspect that this
reading may be an accurate one.
Developer unit replacement: Open front cover. Remove toner cartridge and waste toner bottle. Remove one screw,
turn developer latch lever and slide out developer unit. When installing new developer unit, do simulations 157 and
158 (to clear counters) in addition to 130.
Charge corona removal: Remove developer unit (described immediately above). Press a tab on top of the connector
cover to remove the connector cover. Unplug the connector. Insert something into the small hole and remove the
charge corona. After the corona unit (with cleaning motor) is out, press on the top tab to remove the motor from the
corona.
Drum unit replacement: Remove developer unit and charge corona (described immediately above). Remove screw
that holds drum unit into machine. Slide drum unit out of machine. If installing new drum, do simulation 110.
Developer calibration: Perform maintenance mode (simulation) 130. This is a mono-component machine.
Transfer unit replacement: Open left side door. Push down on projection and slide the transfer roller towards the
front of the machine.
Fuser replacement: Remove the clip holder at the top left of the machine. Open the front door and left side door.
Remove the front left cover ( four screws). Remove one screw to unlock the fuser and slide it out. Clear the fuser count
with simulation 167 after replacing fuser unit.
Ozone filter replacement: There are two, both mounted to the outside of the machine and requiring no tools. One is
on the left side and one is on the rear.
Dust filter replacement: Open the bypass tray and remove and replace both dust filters.

PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
YIELD (3050 IS 400K PM. 4050/5050 ARE 500K)
PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
YIELD (3050 IS 400K PM. 4050/5050 ARE 500K)
AK-700 finisher attachment kit assembly. 1703JY0U10 ...8 A01..................

Bypass assembly................................ 302GR93110...11 A01................
Bypass clutch (upper) ......................... 302GR44120...11 40 ..................
Bypass clutch B (lower) ...................... 302GR44130...11 41 ..................
Bypass feed roller ............................... 2BJ06010........11 6 .. 400K/500K
Bypass feed unit ................................. 302GR93120...12 A01................
Bypass feed unit actuator ................... 2BL06730........12 6 ....................
Bypass photointerrupter...................... 2C927210 .......11 19 ..................
Bypass pickup roller............................ 61706770 ........11 53 400K/500K
Bypass separator roller....................... 2AR07230 .......11 3 .. 400K/500K
Bypass size detect assembly.............. 2FG01020 .......11 20 ..................
Bypass size switch.............................. 302GR44280...11 42 ..................
Bypass torque limiter .......................... 33906430 ........11 47 ..................
Cassette.............................................. 302GR93080...3 A01..................
Cassette size board ............................ 2FG01020 .......3 7 ......................
CCD (ISU)........................................... 302GR93100...10 9 ....................
Charge corona cleaner motor ............. 302GR94450...16 15 ..................
Charge corona MC-710 ...................... 302GR93070...16 13 ..................
Cover open switch .............................. 66127010 ........17 15 ..................
Developer unit DV-715
(no parts breakdown available) ...... 302GR93030...14 1 .. 400K/500K
Developer unit latch handle ................ 2BL14210........14 5 ....................
Document feeder DP-700 driver board ... 303JX01030....7 3 ......................
Document feeder DP-700 fan (2)........ 3H627280 .......4 20 ....................
Document feeder DP-700 feed sensor A. 303H327490 ...4 60 ....................
interlock switch ............................... 2FB27160 .......2 6 ......................
inverter color board......................... 303JX94040....4 34 ....................
Document feeder DP-700 lift motor.... 3H627230 ....... 7 31....................

Document feeder DP-700 lift
torque limiter .................................. 303JX06210 ... 7 34....................
Document feeder DP-700 main board....303JX80030 ... 7 2......................
Document feeder DP-700 motor (3) ... 303JX94050 ... 7 5......................
paper feed assembly ...................... 303JX94080 ... 5 A01 .................
paper feed belt ............................... 3JX07330 ....... 5 12....................
registration switch .......................... 2FG27110....... 5 35....................
Document feeder DP-700 sensor....... 2C927210 ....... 2 11....................
Document feeder DP-700 sensor....... 2C927210 ....... 5 43....................
sensor A3 color CIS ....................... 303JX94070 ... 4 10....................
separator roller ............................... 303JX07460 ... 4 54....................
torque limiter .................................. 303JX07400 ... 4 55....................
Document feeder DP-700 white mat .. 303JX94090 ... 1 17....................
Document feeder slit glass ................. 302GR94380 .. 10 2....................
Drive assembly................................... 302GR93210 .. 17 A01 ...............
Drive unit DR-710............................... 302GR93200 .. 18 A01 ...............
Drum cleaner blade ............................ 2BL18300 ....... 16 3....................
Drum seal blade ................................. 302GR12110 .. 16 12..................
Drum separator claws (5) ................... 302GR93190 .. 16 14..................
Drum unit charge corona cleaner motor.. 302GR94450 .. 16 15..................
Drum unit cleaning lamp assembly .... 2BL93420 ....... 16 9....................
Drum unit DK-715 (3050) ................... 302GN93010 .. 16 A01 .......400K

67

KYOCERA-MITA 3050 / 4050 / 5050

PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
YIELD (3050 IS 400K PM. 4050/5050 ARE 500K)
PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
YIELD (3050 IS 400K PM. 4050/5050 ARE 500K)
Drum unit DK-716 (4050/5050) ...........302GR93040 .. 16 A01 .......500K

Eject motor ..........................................302GR44090 .. 18 21..................
Electrical section LVU 100 (low voltage unit?flat rectangular board) .....................302GR45010 .. 19 19..................
Electrical section rocker switch (on/off?) ..SC023350 ...... 19 28..................
Electrical section sensor .....................2C927210 ....... 19 4....................
Electrical section size switch (3) .........35927420 ....... 19 47..................
Electrical section switch (2) .................66127010 ....... 19 16..................
Electrical section toner detect assembly ..302GR04330 .. 19 53..................
Engine board .......................................302GR94130 .. 20 1....................
Exit unit ...............................................302GR93130 .. 8 A01 .................
Exit unit actuator; left...........................2BL21130 ....... 8 4......................
Exit unit actuator; right ........................2BL21120 ....... 8 3......................
Exit unit exit switch (2) ........................303BN27061 .. 8 35....................
Exposure lamp ....................................302GR94330 .. 9 32....................
Exposure lamp inverter board .............302GR45080 .. 10 22..................
Fan (3 on left side) ..............................302GR44250 .. 7 50....................
Fan (3 on right side) ............................302GR94340 .. 6 44....................
Fan (fuser)...........................................302GR94230 .. 18 30..................
Fan (laser) ...........................................302GR94240 .. 18 41..................
Fan (LVU)............................................302GR44260 .. 19 66..................
Fan (operation)....................................302GR94360 .. 20 27..................
Fan (under electrical section)..............302GR94220 .. 20 3....................
Feed motor (upper rear)......................302GR94260 .. 17 34..................
Finisher DF-730 parts are often abbreviated in service manual and
nearly impossible to describe
Finisher DF-730 cont-F board .............305H180020... 3 33....................
Finisher DF-730 exit actuator (long shaft) 5HL11630 ....... 6 45....................
Finisher DF-730 exit motor (small)......5HL10220 ....... 5 4......................
Finisher DF-730 exit tray.....................5HL11670 ....... 5 17....................
Finisher DF-730 exit tray extension ....5HL11680 ....... 5 16....................
Finisher DF-730 input actuator............5HL09130 ....... 1 4......................
Finisher DF-730 interlock switch (?)....5HL07150 ....... 6 17....................
Finisher DF-730 interlock switch actuator.5HL11300 ....... 6 16....................
Finisher DF-730 motor (closest to copier) 305H180090... 4 2......................
Finisher DF-730 motor (shaft points up)...305H180080... 4 13....................
Finisher DF-730 motor
(towards front-exit end) ...................305H180070... 4 15....................
Finisher DF-730 photo interrupter (7)..305HD080320 2 2......................
Finisher DF-730 RCV board (?) ..........305H180040... 6 29....................
Finisher DF-730 sensor or switch?? ...5HL07130 ....... 6 7......................
Finisher DF-730 stapler.......................3AW27010...... 2 10....................
Finisher DF-730 stapler cartridge........3AW68010...... 7 4......................
Finisher DF-730 TRN board................5HL09960 ....... 6 38....................
Fuser gear (33t) ..................................2BL20260 ....... 15 2....................
Fuser gear (49t) ..................................2FG20070 ...... 15 4....................
Fuser heat lamp ..................................302GR94300 .. 15 34..................
Fuser heat roller ..................................302GR94270 .. 15 32..................
Fuser heat roller bearings (2)..............2FG20230 ...... 15 7....................
Fuser heat roller bushings (2) .............2FG20190 ...... 15 4....................
Fuser heat roller pawl springs (6)........302GR25280 .. 15 30..................
Fuser heat roller pawls (6) ..................2BL20080 ....... 15 1....................
Fuser pressure roller ..........................302GR94280 .. 15 A02 ...............
Fuser pressure roller bearings (2).......2C920330 ....... 15 33..................
Fuser pressure roller pawls (4) ...........2BL20350 ....... 6 32....................
Fuser thermistor (middle) ....................302FG20211 .. 15 10..................
Fuser thermistor (rear) ........................302GR94320 .. 15 35..................
Fuser thermostat .................................302GR25290 .. 15 31..................
Fuser unit FK-715U ............................ 302GR93050...15 .....400K/500K

High voltage unit ................................. 302GR45031...19 39 ..................
Humidity sensor .................................. 2BM27890.......19 1 ....................
Interlock switch (1).............................. 2AR27040 .......19 46 ..................
Interlock switch (2).............................. 2FB27160 .......19 45 ..................
Internal finisher DF-720 clutch............ 303B594010....2 38 ....................
Internal finisher DF-720
conveying switch actuator............... 303B508351....2 28 ....................
Internal finisher DF-720 detect switch B .. 303J345040 ....2 2 ......................
Internal finisher DF-720 eject switch... 303BN27061 ...2 30 ....................
Internal finisher DF-720 exit tray......... 303BN04171 ...4 4 ......................
exit tray extension........................... 3BN04181 .......4 11 ....................
exit tray flip-up trays (2) .................. 303J304040 ....4 7 ......................
Internal finisher DF-720 feed shift motor.. 303J394030 ....2 60 ....................
middle tray sensor .......................... 303J345010 ....3 41 ....................
side registration motor (3)............... 303HP27101 ...3 35 ....................
Internal finisher DF-720 stapler .......... 3AW27010 ......1 39 ....................
Internal finisher JS-700
conveying switch actuator............... 3B616070........1 22 ....................
Internal finisher JS-700 exit switch ..... 303BN27061 ...1 13 ....................
Internal finisher JS-700
middle tray sensor .......................... 303J345010 ....1 30 ....................
Key counter......................................... 82142540 ........23 11 ..................
KUIO board......................................... 302GR01230...20 9 ....................
Laser unit fan ...................................... 302GR94250...13 10 ..................
Laser unit fan filter F1 ......................... 302GR94430...13 13 ..................
Laser unit fan filter F2 ......................... 302GR94440...13 14 ..................
Laser unit LK-710 ............................... 302GR93090...13 1 ....................
Main board (3050) .............................. 302GN94010...20 38 ..................
Main board (4050/5050) ..................... 302GR94120...20 38 ..................
Main motor.......................................... 302GR44100...18 16 ..................
Operation board copy button .............. 302GR05190...21 14 ..................
Operation board LCD assembly ......... 302GR94350...21 50 ..................
Operation board overlay ..................... 302GR05820...21 35 ..................
Operation board; front......................... 302GR01120...21 8 ....................
Operation board; left ........................... 302GR01100...21 6 ....................
Operation board; right......................... 302GR01090...21 5 ....................
Operation board; upper....................... 302GR01110...21 7 ....................
Operation panel assembly ......... 302GR93010....... 21 A01 ..400K/500K
Ozone filter A (left side) ...................... 302FG23030 ...6 25 ....................
Ozone filter B (rear) ............................ 302FG23050 ...1 50 ....................
Paper conveying unit FE-710 ............. 302GR93140...7 A01..................
Paper conveying unit feed clutch........ 302GR44120...7 49 ....................
Paper conveying unit registration roller ......................2FG16021 ...7 71
........................................................
Paper conveying unit registration
roller assembly................................ 302GR93340...7 A03..................
Paper conveying unit registration
under cleaner.................................. 2BL07950........7 15 ..400K/500K
Paper feed clutch (2) .......................... 302GR44120...5 25 ....................
Paper feed clutch (2) .......................... 302GR44120...17 40 ..................
Paper feed conveying switch/actuator (1) 302GR44220...5 77 ....................
Paper feed conveying switch/actuator (2) 302GR44220...5 26 ....................
Paper feed pickup roller (2) ................ 2AR07220 .......4 2 ....400K/500K
Paper feed roller (2)............................ 2BJ06010........4 5 ....400K/500K

68

KYOCERA-MITA 3050 / 4050 / 5050

PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
YIELD (3050 IS 400K PM. 4050/5050 ARE 500K)
PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
YIELD (3050 IS 400K PM. 4050/5050 ARE 500K)
Paper feed separator roller (2)............ 2AR07230 .......4 3 .... 400K/500K

Paper feed unit ................................... 302GR93020...4 A01..................
Paper feed unit PF-700
torque limiter (2).............................. 33906070 ........4 22 ....................
Paper feed unit PF-700/PF-710
cassette size detect assembly ........ 2FG01020 .......3 7 ......................
casters (4) ...................................... 36502600 ........2 6 ......................
clutch (3) ......................................... 303J444020 ....6 9 ......................
conveying switch............................. 3JD27160........4 31 ....................
CT-710 cassette assembly ............. 302GR93080...3 A01..................
drive motor...................................... 3034J94020 ....6 14 ....................
interlock switch ............................... 3J445010 ........7 3 ......................
lift motor (2)..................................... 302GR44110...6 16 ....................
main board...................................... 303J494010 ....7 13 ....................
paper empty actuator (2) ................ 302FG07290 ...4 15 ....................
paper feed roller (2) ........................ 2AR07220 .......4 2 .... 400K/500K
photo sensor (4).............................. 2DC27180.......4 26 ....................
separator roller (2) .......................... 2AR07230 .......4 3 .... 400K/500K
Paper feed unit PF-710 torque limiter (2). 2GR06110.......5 20 ....................
Paper feed unit PF-750 casters (4)..... 305H080080 ...1 11 ....................
Paper feed unit PF-750 clutch (4)....... 305A70971......3 24 ....................
Paper feed unit PF-750 H-pick roller (2) .. 5A707600........3 22 ....................
Paper feed unit PF-750 lift bellows (2) . 54106950 ........2 13 ....................
Paper feed unit PF-750 sensor (4) ..... 305A70981 ..... 3 3......................
Paper feed unit PF-750 separator roller .. 5FH06020....... 3 42....................
Paper feed unit photo interrupters (4) 2DC27180 ...... 4 26....................
Paper feed unit push switch ............... 2BL06940 ....... 5 13....................
Paper lift motor (2).............................. 302GR44110 .. 17 23..................
Platen cover assembly ....................... 2CX82010....... 22 A01 ...............
Platen cover white mat ....................... 2A612810 ....... 22 2....................
Platen glass........................................ 302GR93320 .. 10 1....................
PM kit (3050) ...................................... 1702GN7US0 . 24...............400K
PM kit (4050/5050) ............................. 1702GR7US0 . 24...............500K
Registration cleaner ........................... 2BL93450 ....... 5 44.. 400K/500K
Registration clutch.............................. 302GR44140 .. 5 76....................
Registration clutch.............................. 302GR44140 .. 18 25..................
Registration guide .............................. 2BL16130 ....... 7 19.. 400K/500K
Registration roller; right ...................... 302FG06211... 5 51....................
Registration switch ............................. 2FG27110....... 5 44....................
Scan cable; front ................................ 302GR17100 .. 9 10....................
Scan cable; rear ................................. 302GR17110 .. 9 11....................
Scan motor ......................................... 302GR44270 .. 9 35....................
Scan original sensor........................... 2C927090 ....... 9 44....................
Scan sensor (2) .................................. 2C927210 ....... 9 43....................
Scan SHD board ................................ 302GR01050 .. 9 49....................
Scanner board.................................... 302GR01040 .. 10 20..................
Storage device (hard drive) ................ NH003070 ...... 20 18..................
Storage device (hard drive) ................ 7NH3M040G001H01 ......... 20 18
.......................................................
Toner detect assembly ....................... 302GR04330 .. 19 53..................
Toner solenoid.................................... 302GR44150 .. 17 13..................
Transfer guide .................................... 302FG93111... ......... 400K/500K
Transfer unit TR-710 ...................... 302GR93280...7 A02 .... 400K/500K
Transfer unit transfer roller ................. 302GR22010 .. 7 61....................
Vertical feed unit................................. 302GR93160 .. 5 A01 .................
ERROR CODES
Operator error codes:
04: Cover open.
05: Registration jam.
09: 3,000 sheet paper deck problem.
10: Cassette 1 jam.
11: Cassette 2 jam.
12: Cassette 3 jam.
13: Cassette 4 jam.
14: Bypass jam.
15: Paper feed horizontal jam.
18: Paper feed vertical jam.
19: Paper feed vertical jam.
20: Bypass/registration jam.
21: Multiple sheet jam in paper feed.
22: Multiple sheet jam in vertical

paper feed.
23: Multiple sheets in bypass.
30: Registration/transfer area jam.
40-46 Fuser jams.
50: Exit jam.
51: Job separator exit jam.
52: Feedshift jam.
60, 61: Duplex jam.
70-76: Document feeder jam.
80: Machine to finisher jam.
81: Finisher entry jam.
82: Stapler jam.
83: Finisher exit jam.
84: Finisher exit right sub-tray jam.
85: Finisher exit left sub-tray jam.

86: Finisher internal tray-1 exit jam.
87: Finisher internal tray-2 exit jam.
88: Finisher main tray exit jam.
89: Finisher centerfold jam.
90: Finisher mailbox jam.
91: Finisher cover open.
92: Finisher exit sensor jam in nonfinishing mode.
93: Finisher reverse sensor jam.
94: Finisher entry jam.
95: Finisher paper jam.
96: Jam between machine and builtin finisher.

69

KYOCERA-MITA 3050 / 4050 / 5050

Service Codes
Service error codes may be accompanied by the message An error has occurred on the touch screen.
Replace waste toner box will display when waste bottle is full.
C3210: CIS lamp, document feeder main board or DF
C0030: Fax board problem.
inverter board.
C0060: Main board.
C3300: Optical problem. Exposure lamp or main board.
C0070: Fax board incompatible.
C3310: CIS AGC problem. Document feeders CIS, or its
C0130: Backup memory problem (main board). Turn
main board or its inverter board.
power off and back on. Try simulation 20. If it
C3500: Scan to SHD communication. Bad scan board or
repeats, replace main board. Requires service
SHD board.
admin. division.
C3900: Scan board memory problem. Bad backup RAM
C0140: Backup memory problem (main board). Requires
or scan board.
service admin. division.
C3910: Scan board memory problem. Bad backup RAM
C0150: Backup memory. EEPROM or engine board.
or scan board.
Requires service admin. division.
C4000: Laser motor problem (polygon). Bad laser unit,
C0160: Backup memory, engine board. Try simulation
power supply or main board.
U022. Requires service admin. division.
C4010: Laser motor steady state problem. Bad laser unit,
C0170: Accounting count error. Requires service admin.
motor or engine board.
division.
C4200: BD steady state problem. Laser motor problem,
C0180: Machine number and board numbers dont
engine board or bad main board.
match.
C5300: Cleaning lamp.
C0600: DIMM wrong.
C6000: Low fuser temperature; heat lamp, thermoswitch,
C0610: Bitmap problem (DIMM or main board).
thermistor.
C0630: Main board.
C6020:
High fuser temperature: thermistor or engine
C0640: Hard drive or main board.
board.
C0700: CF (optional data backup kit) installed wrong or
C6030: Fuser thermistor or engine board.
defective.
C6050: Low fuser temperature: heater, thermoswitch,
C0800: Main board (image processing/jam 05 problem).
thermistor, power board or engine board.
C0830: Flash ROM. Bad fax board.
C6400: Zero cross error. Power source board or engine
C0870: Fax board or main board.
board.
C0880: Fax board.
C6410: Fuser unit connector or unit.
C0920: Fax control board.
C6420: Fuser contact or thermistor.
C1010: Upper lift motor problem.
Note: Fuser errors require simulation U163 to reset.
C1020: Lower lift motor problem.
C7300: Toner sensor problem.
C1030: Paper feeder upper lift motor problem
C7400: Developer unit problem or connector.
C1040: Paper feeder lower lift motor problem.
C7410: Drum unit connector or drum unit.
C1100: Paper feeder lift motor 1 problem.
C7800: Humidity sensor or engine board.
C1110: Paper feeder lift motor 2 problem.
C7810: Humidity sensor or engine board.
C1120: 3K feeder left lift switch or motor.
C7910: Drum or connector.
C1130: 3K feeder right switch or motor.
C8020: Finisher punch motor, punch board or finishers
C1800: 3K feeder communication error; engine board or
main board.
feeders main board.
C8030: Finisher upper limit detect problem; sensor or
C1900: Paper feeder error: Engine board or paper
finisher main board.
feeder.
C8050: Finisher conveying belt motor, sensor or finisher
C2000: Drive motor problem, engine board.
board.
C2250: Charge corona cleaner motor problem.
C8060:
Finisher conveying belt motor 2, sensor 2 or
C2500: Paper feed motor, engine board.
finisher board.
C2600: 3K feeder or paper feeder motor.
C8070: Finisher internal tray problem; internal tray board.
C3100: Scan home problem; switch, main board, or scan
C8140: Finisher main tray elevation motor, sensor,
motor.
C3200: Exposure lamp problem, scan board, CCD,
C8170:
Finisher side registration motor-1, adjustment
inverter board. Could also be incorrect shading
motor
or front registration motor problem.
position and/or scan home switch.

70

KYOCERA-MITA 3050 / 4050 / 5050

Service Error Codes continued
C8180: Finisher side registration motor-2 or rear
registration motor problem.
C8190: Finisher trail edge registration motor problem.
C8210: Finisher stapler motor-1 problem.
C8220: Finisher stapler motor-2 problem.
C8230: Finisher stapler motor problem.
C8300: Finisher centerfold problem.
C8310: Finisher centerfold side registration motor-1
problem.
C8320: Finisher centerfold conveying belt motor
problem.
C8330: Finisher centerfold blade motor.
C8340: Finisher centerfold staple motor problem.
C8350: Finisher centerfold registration motor-2 problem.
C8360: Finisher centerfold main motor problem.
C8440: Finisher paper entry sensor.
C8460: Finisher EEPROM or main board.
C8500: Mailbox board of finisher board.
C8510: Mailbox motor.
C8800: Finisher communication problem.
C8900: Finisher backup memory.
C8910: Finisher punch unit backup memory.
System Errors:
0800: Image processing problem (power off and back on).
1800: Paper feed communication (use 906 to reset
partial operation).
4200: BD (laser) steady state problem (power off and
back on).
C8920: Mailbox backup memory.

C8930: Finisher centerfold backup memory.
C9000: Document feeder main board.
C9040: Document feeder lift motor or up limit switch.
C9050: Document feeder lift motor or down limit switch.
C9060: Document feeder main board or EEPROM.
C9070: Document feeder to SHD communication
problem; bad SHD board.
C9080: Document feeder to CIS communication
problem; bad CIS.
F000: Operation panel to main board communication
error.
F010: Main board.
F020: Main board or memory.
F030: Main board.
F040: Engine board or main board.
F041: Scan board or main board.
F050: Engine board.
F060: Engine board.
F070: Flash ROM.
F080: Flash ROM.
F090: Main board.
8800: Finisher problem (use 906 to reset partial

operation).
9000: Document feeder problem (use 906 to reset partial
operation).
SIMULATIONS / SERVICE MODE (Maintenance Mode)

Simulation Procedure: With front door open, press these keys in this order. 10871087. Then enter the code number
with the number keys or cursor up/down keys. Press the Start key. While in simulation mode, to make a test
copy, there is no interrupt on the screen when in simulation. Press the System menu key and then press
Start to make a test copy. Most adjustments are made with up/down cursor or number keys. After the item is
run or tested, press stop/clear. Some tests are stopped (not exited) with interrupt key. Exit the mode by
pressing 001, and then print.
U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences.
U001: Ends Service mode (returns copier to warm-up or ready).
U002: Set factory default. Press Start, Press Mode 1 All, press Start.
and shut power.
U003: Phone number of service center. Symbols are available on the touch screen.
U004: Machine number display.
U005: Aging (Copy with no paper.) MFP is copier. MFP +DP is copier & document feeder.
U019: Display ROM versions.
U020: Initialize all backup RAM on the main board. Press Start and then select region and then Start, again.
U021: Initialize memories; counters, service calls, etc.
U022: Initialize back up data for scanner and/or network scanner if it is replaced.
U024: Format hard drive. Press Start, press Execute, press Start.
U030: Motor tests: feed, main, eject/forward, eject/reverse.
U031: Paper path switches test. Press "Start" to see choices.

71

KYOCERA-MITA 3050 / 4050 / 5050

U032: Paper path clutch test. Press "Start" to see choices.
U033: Test solenoids. Press "Start" to see choices.
U034: Adjust print start timing or centerline (print registration.) Press Start. Change setting with number or up/down
arrow keys keys: Press Start for test copy. Press Start key to lock in and Stop/clear to exit.
Note: This is the sequence of registration adjustments that should be followed: 34>66>71.
U035: Folio size length & width.
U051: Paper buckle.
U053: Fine adjustment of motor speed for main motor, eject motor and polygon motor.
U061: Test exposure lamp.
U063: Shading position adjustment. Default is 0. Corrects longitudinal white lines caused by messed up shading plate
(clean plate first.) Range is +2 to -2.
U065: Scan magnification adjustment; main scan adj. Press interrupt. Change values with up/down keys. Lock in with
Start. Press stop/clear to exit.
Note: This is the sequence of adjustments that should be followed: 53>65 (main scan)>65 (aux scan)>67>70.
U066: Scan lead edge registration adjustment for document on glass.) Note: This is the sequence of adjustments that
should be followed: 66>403>71>404
U067: Scan center line adjustment. Press Print. Press interrupt. Change value with up/down keys. Press Stop/clear
to lock in. Note: This is the sequence of adjustments that should be followed: 67>403>72>404
U068: Adjust scan position for originals in document feeder. Default is 0.
U070: DF magnification adjustment. Press start. Press interrupt. Adjust with up/down keys. Press Start to lock in.
This is the sequence of adjustments that should be followed: 70>71>74.
U071: DF scan start position adjustment. Select Lead edge adj. Press interrupt. Adjust with up/down keys. Press
Start to lock in. This is the sequence of adjustments that should be followed: 71>404. Same procedure for trail
edge, by selecting trail edge adj.
U072: DF center line adjustment. Press Start. Press interrupt. Adjust with up/down keys. Do for 1-sided, 2-sided
front and 2-sided back. Press Start to lock in. This is the sequence of adjustments that should be followed:
72>404.
U073: Scanner test. Zoom is magnification. Size is original size. Lamp is exposure lamp on/off.
U074: Adjust light output in DP mode. default is 0.
U080: Toner economy mode exposure adjustment. Default is -6.
U087: Set document feeder read position (has to do with dust on the slit glass and black lines). Defaults are: CCD-R
175. CCD-G 170. CCD-B 160
U089: Print test patterns; four different choices.
U093: Exposure density gradient in manual density mode (in each-mixed text, photo, etc.) Use appropriate mode and
up/down cursor to select. Adjust in each mode. Default is 0.
U099: Original size detect. Select item on touch screen. Adjust with up/down keys. Lock in with Start key.
U100: Run charge corona and laser.
U101: Setting high voltage; developer bias, transfer, separation. Dev bias default is 28. Dev Sbias is 2. Dev duty is 50.
Transfer control data is 130. Separator control data is 20.
U102:Charge corona cleaning interval. Default is 5. 0 is no cleaning.
U109: Display drum surface voltage (from drum unit EEPROM.).
U110: Check and clear drum count. Press "Start" to display. Enter a new count (six digits) with number keys. Press Start.
U112: Toner refresh; change the bias on time at power on after copying if image flow is low.
U114: Set separator corona mode. Default is 3.
U117: Display drum number.
U118: Display drum history.
Remember: Front door must be open to enter service mode.
U130: Developer initialization: Press "Start" Press Start again. Will run for several minutes and will display settings.
This might also clear developer drive time (U157), clear developer count (U158) and reset toner feed start level
and toner empty detection. Press Stop/clear when done.

72

KYOCERA-MITA 3050 / 4050 / 5050

U144: Setting toner load. For use after low density copying.
U150: Test switches related to toner (developer sensor, container set, container sensor, waste tank, waste tank
sensor.) Press Start to see list.
U157: Check or clear developer drive time.
U158: Check, change or clear developer count. Enter new number and then Start.
U161: Fuser temperature control. Requires factory manual. I would not touch this unless absolutely necessary. Page
1-3-42 in manual.
U163: Reset fuser errors. Press Start. Press Execute. Press Start. Shut power and turn back on.
U167: Checking fuser counts.
U196: Turn fuser lamps on using Start. Test main or sub. Shows two lamps here but only one in parts book.??
U199: Display fuser temperature, ambient temperature and humidity..
U200: Light up panel LEDs.
U201: Initialize touch panel.
U202: Initialize or operate KMAS host monitoring system option. Japan only.
U203: Test document feeder. With or without paper, continuous.
U204: Key card or key counter.
U206: Coin vendor device setup.
U207: Test operation panel keys.
U208: Set paper size for 3,000 sheet paper deck.
U220: Set USB trial functions.
U234: Set for punch unit.
U236: Set finisher eject section limit to accept or not accept 5 1/2x8 paper.
U237: Set finisher max stack. 0 is higher limits. 1 is about one-half. Also sends copies to main tray or middle tray.
U240: Finisher tests; motors, solenoids.
U241: Finisher switch tests.
U243: Test document feed motors, clutches, solenoids. Press Start for list of items.
U244: Test document feed switches. Press Start for list of items.
U245: Checks messages that can be displayed.
U246: Finisher adjustments. For 3000-sheet finisher, adjusts slack in punch mode. For saddle-stitch finisher, adjusts
booklet stapling position. For inner finisher, it adjusts side registration cursor stop position.
U247: Test LCT (3K deck,) and 2x500 sheet tray motors and clutches.
U249: Test paper eject to optional output devices.
U250: Set PM cycle. Press "Start." PM cycle will display. If you wish to change PM cycle, change value with number
keys. Press "Start" to lock in. 400K is default for 3050. 500K is default for 4050/5050.
U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start" to display seven digit count
since last PM. Select Clear if you wish to clear count back to 0. If you wish to enter a new value, do so with the
number keys and press Start to lock in.
U252: Destination (country).
U253: Single or double count for 11x17.
U260: Change copy count timing point (exit or secondary feed).
U265: Set OEM purchaser code with up/down keys.
U285: Display toner coverage report.
U326: Black line cleaning indicator setting. If set to ON will display to call for service if black lines on glass (from doc
feeder.)
U328: Side eject when curl eliminator installed by selecting ON.
U332: Size conversion. See manual.
U341: Paper feed location for specific printing functions.
U342: Set exit restriction for internal tray.
U343: Duplex or 1-sided default.
U345: PM due setting. Japan only.

73

KYOCERA-MITA 3050 / 4050 / 5050

U402: Image printing margin adjustment. Press Interrupt to make test. Press Start to lock in. Press stop/clear to exit.
Note: This is the sequence of registration adjustments that should be followed: 402>403>404.
U403: Adjust margins for reading an original on platen glass. Press Start. Touch screen will give these choices: A (left
margin,) B (lead edge margin,) C (right margin,) D (trail edge margin.) Change value with up/down keys. Press
interrupt key to test. Lock in with Start key. Press Start to lock in and press stop/clear to escape. Note: This is
the sequence of adjustments that should be followed: 403>404.
U404: Scan originals from document feeder adjustment. Press Start. Select margin. Press interrupt. Adjust with
up/down keys. Press Start to lock in. This is the sequence of adjustments that should be followed:
402>403>404.
U407: Adjust lead edge registration for memory printing. Same procedure as U034. Note: This is the sequence of
registration adjustments that should be followed: 34>402>66>403>71>404>407.
U920: Check counts of copy, print and fax.
U411: Auto adjustment of scanner; 4 pages in service
manual.
U927: Clearing all counters to 0. Can only be done if less
than 1,000.
U425: Setting target; cannot explain.
U928: Checking counters.
U510: Set enterprise mode or not.
U933: Set optional backup (CF) kit and restoring backup
U901: Check and clear copy counts for various feed
data.
stations.
U935: Sets temporary in case of error code C0060.
U902: Check and clear punch count.
U942: Paper buckle adjustment in document feeder.
U903: Check and clear jam counts.
U984: Display developer unit number.
U904: Check and clear service call counters.
U985: Display developer unit history.
U905: Check and clear document feeder and finisher
counters.
U989: Hard drive scandisk. Restores data by scanning
the hard drive. Press Start, press Execute,
U906: Reset partial operation. Some sections of the
press Start, press Stop/clear.
machine can go down, and be disabled but still
allow the machine to operate otherwise. After
U990: Check and clear time exposure lamp has been lit.
repairing those situations, go to this code to bring
Start will display how many minutes the exposure
that unit back into service. Press Start and then
lamp has lit for. If you wish to clear it, select Start.
press Execute on touch screen and press Start
U991: Check scan counter for copy scan, fax scan and
again.
network scan. Press Start. Press Stop/clear.
U908: Check, clear and reenter total count for printer and
U993: Prints out various test patterns.
fax.
PG1 is for centerline (prints a centerline.)
U910: Clear black ratio data. Press Start. Press
PG2 is a grid for squareness.
Cancel on touch screen. Press Start.
PG3 is a divided grid or dark sheet.
U911: Check/clear counts by size.
Upgrade firmware
1. Shut power and unplug machine from wall socket.
2. Insert programmed Flash card with rear of card facing up. Or plug in USB memory into USB slot toward front
(both slots on right side).
3. Plug in machine and turn on power.
4. Machine will automatically begin to upgrade and will display "completed" when done.
5. Do not shut power during this operation! It will take about nine (9) minutes. Read a magazine or somethingdont let a customer come and mess it up because you took a walk.
6. When "completed" displays, shut power and unplug machine.
7. Remove Flash card or USB.
8. Plug in machine and turn back on.

74

MURATEC MFX-1330 / 1330D / 1430 / 1430D / 2030

Profile: Digital. 13/14/20 copies per minute. Black / White.
Marketed primarily as a Fax machine..
H: 21; W: 21; D:18;Weight: 47 lbs.
Approximate list price when new: 1330: $2,200.00,
1330D: $3,000.00, 1430: $2,700.00, 1430D: $2,800.00,
2030: $3,500.
CONSUMABLES
Uses customer replaceable drum/developer unit which includes charge corona and cleaner unit.
MODEL
DESIGNATION
YIELD
1330 Toner .......................... TS300.........................5,000@6%
1430/2030 toner.................... TS2030.....................16,000@6%
Drum unit .............................. DK2030 .............................30,000

Item
Model Number
Automatic Document Feeder (built-in) ......................................

2nd paper feed unit ..................................................2030 CAS
Cabinet .....................................................................2030 CAB
PCL print controller ...................................................... PCL500
Second fax line ...............................................................AL500

Mechanical counter...................................................... DA7664
Telephone handset ....................................................2030THK
Memory upgrade: 32MB .............................................. DA7663
Office bride expansion kit...............................................OB450
Transfer roller removal: Open cover, remove knob. Remove four mounting screws to remove inner guide. Unplug
erase lap connector. Remove two screws for bracket/covers. Remove two tabs. Lift out transfer roller.
Fuser removal: Open right side door. Remove four screws and ground wire mounting screw. Unplug two connectors
and lift fuser out.
Total Count: If the machine has the optional mechanical counter, it is located on the rear of the machine. if not, you
may be able to access total copies/prints, etc. in the service mode life counter.
Go to service mode for counter reset after replacing fuser, transfer roller, etc.

PART DESCRIPTION
Bypass actuator .................................... DA7375706X...... 012 125.........

Bypass pickup roller........................ D88354005X ........ 012 145..60,000
Bypass separator pad assembly
(1330/1330D).................................... DA7A01005X ..... 012 001.........
Bypass separator pad assembly
(1430D)............................................. DA73601A6X ..... 012 001.........
Bypass tray ........................................... DA73751A6X ..... 021 101.........
Cassette backstop left piece................. DA73516G6X..... 022 119.........
Cassette backstop right piece .............. DA73517G6X..... 022 120.........
Cassette backstop spring ..................... D65043206X ...... 022 124.........
Cassette springs (2).............................. DA7350906X...... 022 115.........
Chassis drive assembly ........................ DA7340806X...... 015 101.........
Chassis drive photo interrupters (2)......... Z90377775X ...... 015 108.........
Connect board A (1330/1330D)............ DA70505XX ....... 011 103.........
Connect board A (1430D)..................... DA70805XX ....... 011 103.........
Connect board B .................................. DA7080605XX ... 11 104...........
Connect board C
(bottom of chassis; small) ................. DA7081005XX ... 014 115.........
PART DESCRIPTION
DC board .............................................. DA7081305XX....010 106 ........

Document feeder
actuator/flag DS2 (single)................. DA7014406X ......003 134 ........
Document feeder actuator/
stopper (two flags)............................ DA7014206X ......003 131 ........
Document feeder feed tray................... DA70105R5X......081 107 ........
Document feeder motor........................ ZA10245450 .......004 101 ........
Document feeder
photo interrupter (1) ......................... Z90377775X .......003 142 ........
Document feeder photo interrupters (bottom of feeder; mounted
horizontally; 2) 1330/1330d .............. D88081905XX ....003 141 ........
Document feeder photo interrupters (bottom of feeder;
mounted horizontally; 2) 1430D ....... DA7081805XX....003 141 ........
Document feeder pickup roller ............. DA7013805X ......003 103 ........
Document feeder pickup roller pad ..... D84118906X.......003 119 ........
Document feeder separator &
pickup roller assembly...................... DA7A00304X......003 001 ........
Document feeder separator
pad assembly ................................... DA7A00405X......003 002 ........

75

MURATEC MFX-1330 / 1330D / 1430 / 1430D / 2030

PART DESCRIPTION
Document feeder separator roller .....DA7013905X ...... 003 112 . 60,000

Document feeder separator roller pad ..DA7015706X .. 003 123 . 60,000
Document feeder white mat ..................DA7011206X ...... 002 102 ........
Drive motor............................................Z90486810X....... 016 145 ........
Duplex motor (small, round;
1330D & 1430D) ...............................ZA102456A0 ...... 016 152 ........
Erase lamp ............................................DA7081705XX.... 020 127 ........
Exit actuator (2) .....................................DA7372706X ...... 017 106 ........
Exit photo interrupters (2)......................Z90377775X....... 017 115 ........
Exposure lamp (1330/1330D) ...............DA7083004XX.... 008 119 ........
Exposure lamp (1430D) ........................DA7082004XX.... 008 119 ........
Exposure lamp assembly (1430D) ........MTD300233X ..... 008 002 ........
Exposure lamp assembly flat cable.......ZA10233600....... 008 122 ........
Fan ........................................................ZA10236440....... 016 128 ........
Fuser assembly (listed parts might not be
available separately) ....................DA7A013A4X ...018 001 . 100,000
Fuser gear .............................................DA7331206X ...... 018 110 ........
Fuser heat lamp ....................................ZA10236200....... 018 128 ........
Fuser heat roller ....................................DA7330506X ...... 018 104 ........
Fuser heat roller bearings (2)................DA7330706X ...... 018 106 ........
Fuser heat roller gear............................DA7331106X ...... 018 109 ........
Fuser pawls (1330/D; 3)........................D53220806X ...... 018 120 ........
Fuser pawls (1430D; 3).........................DA7333105X ...... 018 120 ........
Fuser pressure roller .............................DA7330606X ...... 018 105 ........
Fuser pressure roller bushings (2) ........D53220506X ...... 018 125 ........
Fuser thermistor (1330/1330D) .............90487830X ......... 018 123 ........
Fuser thermistor (1430D) ......................Z90521580X....... 018 123 ........
Fuser thermal fuse ................................Z90488270X....... 018 121 ........
Fuser thermostat ...................................Z90506090X....... 018 122 ........
Interlock micro switch............................DA7083104XX.... 012 114 ........
LED assembly (print head)....................DA7A01103X...... 014 001 ........
Main board (1330).................................MTD380225XX... 011 101 ........
Main board (1330D) ..............................MTD380215XX... 011 101 ........
Main board (1430D) ..............................MTD380245XX... 011 101 ........
PART DESCRIPTION
NCU board............................................ DA7080405XX ... 010 102.........

NGP board............................................ DA7081105XX ... 011 120.........
Operation panel circuit board; large
(1330/1330D).................................... DA7080205XX ... 005 121.........
Operation panel circuit board; large
(1430D)............................................. DA7081605XX ... 005 121.........
Operation panel circuit board; small
(1430D)............................................. DA7081205XX ... 005 122.........
Operation panel LCD (1330/1330D) ..... ZA10239420 ...... 005 120.........
Operation panel LCD (1430D) .............. Z90522610X ...... 005 120.........
Operation panel overlay (1330/1330D). DA70307A5X ..... 005 109.........
Operation panel overlay (1430D).......... DA7031705X...... 005 109.........
Operation panel start button ................. DA70306S6X ..... 005 105.........
Paper actuator ...................................... DA7371506X...... 012 127.........
Paper feed area clutch
(appears to be bypass) ..................... Z90475160X ...... 012 149.........
Paper feed area photo interrupters (3) . Z90377775X ...... 012 131.........
Paper feed area TOS board (looks like photo interrupter
in bottom); 2...................................... D88090605XX.... 012 134.........
Paper feed pickup roller (in cassette) ........ DA7351005X...... 022 116.........
Paper feed separator assembly
(in cassette) ...................................... DA7A01505X ..... 022 001.........
Platen assembly (includes glass) ......... DA7A00605X ..... 006 001.........
Power supply board .............................. DA7080805XX ... 010 101.........
Power supply board .............................. Z90488290X ...... 011 102.........
Registration clutch
(might be registration or feed)........... Z90475160X ...... 012 149.........
Registration roller............................ DA7370706X.... 020 102....100,000
Scan home photo interrupter ................ Z90377775X ...... 008 114.........
Scan inverter board .............................. DA7080905XX ... 008 112.........
Scan motor ........................................... ZA10245570 ...... 011 106.........
Slit glass assembly .............................. DA7A00705X ..... 006 002.........
Transfer roller (1330/1330D) ............ DA7320106X.... 020 121....60,000
Transfer roller assembly (1430D) ..... DA7A01704X ... 020 002....60,000

ERROR CODES:
Call For Service: Check exposure lamp movement and operation. Replace lamp and/or lamp inverter board.
All operator errors are spelled out in the LCD display.
If Please Call Service displays, do the following:
Press Menu * 0 6. Display will show Set Replace Counter / Enter or Service call/Enter. Press Menu key to
select Service Call mode. Press Enter. Use up/down arrow keys arrow key until Service Call displays and
then press Enter. A description of the problem will appear (such as heater error). If there is a quantity on the
right, use the up/down arrow keys to find out what other error occurred. Type of error message will now display.
RX motor error: Bad drive motor or connect board A.
Fan error: Bad fan, connect board A or main board.
Fuser Error: Replace fuser unit.
Developer error: Toner cartridge, Connect board A contacts, Connect board A or main board.
Drum fuse error: New drum cartridge not working. Bad connect A board, drum contacts or bad main board.
Note: There does not appear to be any reset required for error codes.

76

MURATEC MFX-1330 / 1330D / 1430 / 1430D / 2030

Service Mode-Test Mode
Press Menu key. Press * 0 0. Display will show Set parameters and enter.
Press enter. Then, using the up/down arrow keys or number key, choose the switch you want to change. Press
enter. Bits are numbered 7-0, beginning with 7 on the left.
Like this:
7
6 5 4 3 2 1 0
1
1 0 0 0 1 0 1
Use < key to move cursor left. Use > to move cursor right. Use 0 or 1 to change bit. Press Enter to lock in and to
advance to a different parameter. Press Reset to return to normal.
We are not covering all parameters, settings or adjustments. However, here is a short list of how to get to the general
area that you may need. Once you do, the display will probably describe the individual items or adjustments.
Clear options SRAM: Menu * 1 8.
Clear or set machine parameters: Menu * 0 0.
Set service code (to clear a life counter): Menu * 1 9.
Clear or set memory switches: Menu * 0 1.
Life monitor maintenance (protect or clear life counter):
Clear user settings: Menu * 0 2.
Menu * 2 0.
Clear RAM: Menu * 0 3.
Sensor input test (test switches & sensors): Menu * 2 2.
Clear or set unique switches: Menu * 0 4.
Printer tests: Menu * 2 3.
Test speaker. Menu * 0 8.
Network tests: Menu * 2 4.
Tests: Menu * 0 9.
Set second phone line (unique switches, memory, ECM,
Print parameters, memory switches and unique switches:
etc.): Menu * 2 8.
Menu * 1 0.
Flash ROM sum check: Menu * 2 9.
Factory functions: Menu * 1 1.
Service report setting (where to send): Menu * 4 2.
Line tests: Menu * 1 2.
Registration adjustment: Menu * 4 3.
Scanner carriage transfer: Menu * 1 4.
Software update: Menu * 9 8.
Clear or set consumable order sheet: Menu * 1 5.
Quick installation: Menu * 9 9 .
Clear DRAM: Menu * 1 6.
Clear counters: Menu * 1 7.
Printer tests
Press Menu * 2 3. Display will show items that can be tested. Apparently use the </> keys to select the item.
Use cursor key to turn the item on.
Fan Full: Fan motor.
RX drive: Printer drive (receive) motor.
Dup motor: Duplex motor.
Clutch 1: 1st cassette clutch.
Clutch 2: 2nd cassette (optional) clutch.
Reg clutch: Registration clutch.
All Off: Turns all devices off.


77

MURATEC 2350 / 2830 / 2850

Note: the 2830 is somewhat different than the 2350/2850.
Speed: 23/28 copies per minute.
Similar (but not identical) machines: Konica-Minolta Bizhub
200/250/350, Imagistics 2020/2520/3520,
NEC-IT-2530/3530. On-demand 200/250
Dimensions: (includes document feeder).
H: 34; W: 27; D: 27; Weight: 187 lbs.
List price when new: 2350: $8,000.00, 2830: $,7500.00, 2850:
$9,500.00.
These are Konica-Minolta based machines but sold by
Muratec primarily as fax machines. All are fax
equipped.
Note: Although these machines are manufactured by Konica-Minolta, the Muratec trouble codes and simulations are
different. Most likely, some circuit boards are different. It is likely (but not certain) that most functional parts, such
as fuser components, lamps, power supply, etc. are the same. However, Muratec uses their own part numbers
and I would be very cautious if ordering parts from different manufacturers. The same applies to toner,
drum/developer unit, etc. They might have chips or connectors that prevent one from working in the other
machine.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
SUPPLY
DESIGNATION
STATED YIELD
2350/2850 Toner ................................. TS2350 .... 17,500@5%

2830 Toner ........................................... TS2830 .... 14,000@6%
2350/2850 developer ........................... DV2350. 70,000/80,000
2830 drum/developer unit ..................... DK2830 .............84,000
2350/2850 developer unit ..................... .......... 280,000/320,000
Staple cartridge .................................... 2830STP ........3 cart. of
5,000 each
2350/2850 drum unit ............................ PC2350. 70,000/80,000
Note: The 2350/2850 use separate drum and developer but the 2830 uses a single drum/developer unit.

DESCRIPTION
Large capacity cassette (2500-sheet) .... ................ 2850CASL
Paper feed unit (500 sheet each: up to 2) .....2850CAS1/CAS2
Cabinet ................................................... .................. 2830CAB
Duplex unit ............................................. ................ 2830DPLX
Switchback unit ...................................... .....................2830SB
Print controller (2350/2850) .................... ..................... OP-550
Print controller (2830) ............................. ..................... OP-500
NIC kit (2830) ......................................... ..................... NP-500
Information server kit (2830)................... ..................... OB-500
2-bin Job separator ................................ ..................2830/2BN
DESCRIPTION
Finisher;.................................................. .....................2850FN
Punch unit (part of 2850FN) ................... ..................2850PUN
Handset .................................................. .....................MK-100
Handset .................................................. .................. 2830THK
2nd phone line ........................................ ......................AL-500
Memory .................................................. 32MB........... DA1635
Foreign device interface ......................... .......... DA10862050A
15 amp power filter ................................. .................... D513NT
20 amp power filter ................................. .................... D514NT
To read total counter: There is a mechanical counter visible by opening the front door.
Waste Toner is recycled back to the developer unit.
Drum Replacement (2350/2850): Open right side door. Pull IU (Imaging Unit) out. Remove four silver screws; 2 on
each end that mount the developer unit to the drum unit. Replace the drum unit and reassemble. Reset counter in
tech-rep mode: counter>on>pc life, press Clear to clear counter.

78

MURATEC 2350 / 2830 / 2850

Developer Replacement (2350/2850):Open right side door. Pull IU (Imaging Unit) out. Remove four silver screws; 2
on each end that mount the developer unit to the drum unit. Remove three screws on top of developer unit. to
remove the scatter plate. Remove the toner supply port (looks like a short pipe). Empty the developer. Replace
with new developer, reinstall toner supply port, scatter plate and reassemble. Reinstall assembled IU into machine.
Go to service mode and use ATDC adjustment procedure for 2350/2850.
2830 is different and most likely is done automatically when new IU (imaging unit-including drum and developer) is
installed. This might even be a customer operation requiring no tools.
Transfer Roller Replacement: Open right side door. Pull knobs/levers towards you and remove roller.
Ozone Filter: Remove rear cover, held on by four screws.
Toner filter: Also appears to be on the rear of the machine, under the rear cover.
Fuser Unit: Open right side door and remove right rear cover. Remove front right cover (one screw). Remove the
switch back unit by removing its two connectors as well as two screws in front and two in back. Remove the
connector cover (one screws). Unplug three connectors and remove wiring harness. Remove two screws that
mount fuser unit and remove one more plug to remove fuser unit.
PARTS AND MAINTENANCE ITEMS (2350 / 2850)

Although these machines are manufactured by Konica-Minolta, the Muratec trouble codes and simulations are
different. Most likely, some circuit boards are different. It is likely (but not certain) that most functional parts, such
as fuser components, lamps, power supply, etc. are the same. However, Muratec uses their own part numbers
and I would be very cautious if ordering parts from different manufacturers.
PART DESCRIPTION
Bypass actuator ..............................DA1428806X .....028-107 ................

Bypass clutch..................................DA1482805XX...028-129 ................
Bypass photo interrupters (2) .........DA1483405XX...028-120 ................
Bypass roller ................................... DA1436406X ....028-146 ...300,000
Bypass separator roller...................DA1533505X .....028-143 ...300,000
Bypass solenoid..............................DA1484605XX...028-126 ................
Bypass tray actuators (4)................DA1438506X .....029-103 ................
Bypass tray assembly.....................DA1544005XX...028-155 ................
Bypass tray photo interrupters (4) ..DA1483405XX...029-101 ................
Bypass wrap spring ........................DA1431906X .....028-123 ................
Cassette (2) ....................................DA1524005X .....038-138 ................
Cassette backstop (2).....................DA1500506X .....038-116 ................
Cassette size sensor actuators (2) .DA1531806X .....033-127 ................
Cassette size sensor board (2).......D84481605XX ...033-132 ................
CCD assembly................................DA1A00704X.....010-001 ................
Cleaning lamp?
(mounted on toner hopper?) .......DA1486005XX...030-115 ................
Control panel board ........................DA1180605XX...007-142 ................
Control panel LCD ..........................Z90546100X ......007-146 ................
Control panel LCD board ................DA1180705XX...007-143 ................
Control panel start button ...............DA10322U6X ....007-109 ................
Developer .................................................... 70K for 2350. 80K for 2850
Developer unit ................................Z90571430X ......091-109
(no parts breakdown available) .. 280K for 2350. 320K for 2850
Document feeder actuator DS ........DA1112106X .....003-105 ................
Document feeder actuator DS3 ......DA1104406X .....002-118 ................
Document feeder board ..................DA1082005XX...002-108 ................
Document feeder CODEC board ....DA1180505XX...012-107 ................
Document feeder clutch..................DA1A02203X.....006-003 ................
Document feeder DSS board (3 photo interrupters
built into it) ..................................DA1080905XX...004-115 ................
Document feeder exit slide tray ......DA11061A6X.....002-124 ................
Document feeder feed-in
photo interrupter .........................Z90377775X ......002-103 ................
Document feeder motor .................ZA10287940 ......006-101 ................
Document feeder photo interrupter....Z90377775X ......002-145 ................
DESCRIPTION
Document feeder pickup & separator rollers

(2 the same) ............................... DA1106705X..... 003-110..... 50,000
Document feeder rear frame
photo interrupter ......................... Z90377775X ..... 005-104................
Document feeder rear
photo interrupter ......................... Z90377775X ..... 005-104................
Document feeder resist actuator .... DA1105006X..... 004-118................
assembly (pad, etc.) ................... DA1A00305X .... 004-002..... 50,000
assembly/cover .......................... DA1A00205X .... 004-001................
Document feeder tray
(part with hinge pins).................. DA11032P5X .... 001-101................
Document feeder tray assembly..... DA1A024B4X.... 001-001................
photo interrupters (2).................. Z90377775X ..... 001-108................
photo sensors (2) ....................... Z07511180X ..... 001-114................
Document feeder white mat ........... DA1115306X..... 002-102................
Document feeder width
photo interrupters (2).................. Z90377775X ..... 004-125................
Document feeder width
photo sensor .............................. Z07066250X ..... 004-127................
Drive clutch CL3 (might have to do with toner hopper;
does not include clutch) ............. DA1486405XX .. 034-102................
Drive motor (2; M1, M2; round) ...... DA15434606X... 033-126................
Drive unit (on rear) ......................... DA1543805X..... 033-150................
Electrical section board PWB-A ..... DA1580505XX .. 037-108................
Electrical section fans ( 2) .............. DA1528206X..... 037-114................
Electrical section photo interrupter . DA1483405XX .. 037-129................
Electrical section switch S1
(power switch?) .......................... DA1582405XX .. 037-145................
Electrical section temperature/
humidity device .......................... DA1582605XX .. 037-144................
Exposure lamp ............................... Z90475820X ..... 011-125................
Exposure lamp harness
(flat ribbon cable) ....................... DA1084704XX .. 011-124................
Exposure lamp inverter board ........ Z90475830X ..... 010-109................

79

MURATEC 2350 / 2830 / 2850

DESCRIPTION
Fan ................................................. DA1408106X..... 022-122................

Fan ................................................. DA1408106X..... 035-152................
Fan (in housing) ............................. DA1454306X..... 031-109................
Fuser actuator ................................ DA1476606X..... 036-106................
Fuser exit roller (4 on shaft) ........... DA1527106X..... 036-138................
Fuser photo interrupter................... DA1483405XX .. 036-109................
Fuser separator pawl springs (5) ... DA1476906X..... 036-112................
Fuser separator pawls (5) .............. DA1538906X..... 036-113................
Fuser thermistor (2)........................ DA1580805XX .. 036-159................
Fuser unit (note: other fuser parts are
not available separately) ............ DA1544205X..... 036-160... 450,000
HVT ................................................ DA1581005XX .. 022-127................
Laser unit (print head) .................... DA1580605XX .. 022-116................
Lift motors (2; M7, M8) ................... DA1431406X..... 033-138................
Main board ..................................... MTD380525XX . 012-112................
Micro switch S2 (rear frame?) ........ DA141405XX .... 023-114................
NCU board ..................................... DA7080405XX .. 012-114................
Ozone filter ..................................... DA1528006X..... 037-113... 300,000
Paper take-up
lower section actuator ................ DA6407306X..... 026-137................
Paper take-up
lower section actuator (curved) .. DA1424006X..... 026-132................
Paper take-up
lower section clutch CL2 ............ DA1482805XX .. 026-103................
Paper take-up
lower section clutch CL4 ............ DA1486405XX .. 026-108................
Paper take-up lower section
photo interrupters (4).................. DA1483405XX .. 026-115................
Paper take-up lower section rollers
(pickup & feed; 2) ....................... DA1423206X..... 026-122... 300,000
Paper take-up lower section separator roller;
(spring on shaft) ......................... DA1420605X..... 027-106... 300,000
DESCRIPTION
Paper take-up upper section actuator DA6407306X .... 025-115 ................

Paper take-up upper section
photo interrupters (2) ................. DA1483405XX.. 025-118 ................
Paper take-up upper section roller
(pickup & feed; 2)....................... DA1423206X .... 025-136 ...300,000
Paper take-up upper section separator roller;
(spring on shaft)......................... DA1420605X .... 025-143 ...300,000
Photo interrupters on
printer drive area (8) .................. DA1483405XX.. 033-131 ................
Power supply board (large)............ DA1580905XX.. 022-114 ................
Power supply board (small) ........... D84085025XX .. 012-106 ................
Power switch S3 ............................ DA1482505XX.. 023-138 ................
Scan area sensor........................... Z90359365X ..... 009-123 ................
Scan area sensor
(platen angle or home?)............. Z90377775X ..... 008-143 ................
Scan home sensor?....................... Z90377775X ..... 009-102 ................
Scan motor ................................... ZA10233100 ..... 009-115 ................
Scan motor board .......................... DA1180235XX.. 009-119 ................
Toner hopper drive unit.................. DA1543705X .... 034-001 ................
Toner hopper unit .......................... DA1544305X .... 030-157 ................
Transfer roller assembly ................ DA1543605X .... 032-128 ...150,000
Transport unit (includes transfer roller, registration clutch, registration
rollers, cleaning pad, etc.).......... DA1544505X .... 031-124 ................
Transport unit cleaning pad ........... DA1535605X .... 032-129 ................
Transport unit neutralizing needle . DA1461606X .... 032-114 ................
Transport unit photo interrupter ..... DA1483405XX.. 032-127 ................
Transport unit registration clutch CL1..D84480905XX .. 032-110 ................
Transport unit registration
roller (thicker)............................. D84409206X..... 032-115 ................
Transport unit registration
roller (thinner) ............................ D84409106X..... 032-117 ................
USB board ..................................... DA1180815XX.. 012-113 ................
Note that 2350/2850 and 2830 part numbers are not identical.
PARTS AND MAINTENANCE ITEMS (2830)

PART DESCRIPTION
Board (tiny)....................................... D84480405XX .. 022 124..............

Bypass actuator ............................... DA1428806X .... 028 107..............
Bypass assembly (complete) ........... DA1532306X .... 028 155..............
Bypass clutch ................................... DA142805XX .... 028 129..............
Bypass photo interrupters (2)........... DA1483405XX .. 028 120..............
Bypass pickup roller ......................... D84417005X..... 028 143..............
Bypass separator roller .................... DA1436406X .... 028 146..............
Bypass tray actuator ........................ DA1438506X .... 029 103..............
Bypass wrap spring clutch ............... DA1431906X .... 028 123..............
Cassette actuator
(located in cassettes; 2) ............... DA1507906X .... 038 113..............
Cassette assembly (2) ..................... DA1523005X .... 038 138..............
Cassette backstop (2) ...................... DA1500506X .... 038 116..............
CCD ................................................. DA1A00704X .... 010 001..............
Circuit board on rear; PWB-A........... DA1489005XX .. 037 108..............
Contact image sensor (in RADF) ..... Z90509210X ..... 004 128..............
Counter ............................................ D84480105XX .. 037 139..............
Developer unit is part of drum unit and has no breakdown.....................
Discharge lamp
(listed with toner hopper section) . DA1486005XX .. 030 115..............
Drive section cassette lift motors (2) DA1431406X .... 033 138..............
Drive section clutch .......................... DA1486405XX .. 034 102..............
Drive section motors M1 & M2 (2).... DA1464506X .... 033 126..............
Drive section photo interrupters (8).. DA1483405XX .. 033 131..............
PART DESCRIPTION
Exposure lamp..................................Z90475820X......011 125 ..............

Exposure lamp flat ribbon cable .......DA1084704XX ..011 124 ..............
Exposure lamp inverter board...........Z90475830X......010 109 ..............
Fan filter (rear; thin) ..........................DA1528006X .....037 113 .300,000
Fan in electrical section (rear) ..........DA1528206X .....037 114 ..............
Fan M6 (front, angled) ......................DA1408106X .....022 122 ..............
FAX board.........................................DA1580405XX ..037 111 ..............
Firmware update kit ..........................DA1491005XX ..037 131 ..............
Fuser exit actuator ............................DA1476506X .....036 106 ..............
Fuser exit photo interrupter...............DA1483405XX ..036 109 ..............
Fuser fan...........................................DA1408106X .....035 152 ..............
Fuser gear (double) ..........................DA14722706X ...035 122 ..............
Fuser gear (small).............................DA1471306X .....035 114 ..............
Fuser gear (small, in bushing) ..........DA1471106X .....035 112 ..............
Fuser heat lamp H1 ..........................DA1580205XX ..035 116 ..............
Fuser heat lamp H2 ..........................DA1580305XX ..035 117 ..............
Fuser heat roller................................DA1470506X .....035 105 .450,000
Fuser heat roller bearings (2) ...........D84405906X .....035 126 ..............
Fuser heat roller bushing
(opposite end as gears) ................DA1474306X .....035 140 ..............
Fuser heat roller bushing
(same end as gears).....................DA1472806X .....035 123 ..............

80

MURATEC 2350 / 2830 / 2850

PART DESCRIPTION
Fuser heat roller separator

pawl springs (5) ............................DA1476906X.....036 112 ..............
Fuser heat roller separator pawls (5).....DA1477006X.....036 113 .Not listed
Fuser pressure roller.........................DA1470406X.....035 104 .Not listed
Fuser pressure roller bearings (20) ..D84405506X .....035 108 ..............
Fuser thermal switch.........................DA1488405XX ..035 135 ..............
Fuser thermistors (2) ........................DA1488305XX ..035 133 ..............
Fuser unit (note: some of above listed parts
may not be available separately) ..DA1532606X.....035 148 ..............
Humidity conversion EL ....................DA1489605XX ..037 120 ..............
HVT...................................................DA1480505XX ..022 127 ..............
Laser unit ..........................................DA1407406X.....022 116 ..............
Lower paper take-up pickup &
separator rollers (2) ......................DA1423206X.....026 122 .300,000
Lower paper take-up section actuator ..DA1424006X.....026 132 ..............
Lower paper take-up section actuator
(paper empty?) .............................DA6407306X.....026 137 ..............
Lower paper take-up section clutch ..DA1482805XX ..026 103 ..............
Lower paper take-up section clutch ..DA1486405XX ..026 108 ..............
Lower paper take-up section
photo interrupters (4) ....................DA1483405XX ..026 115 ..............
Lower paper take-up section take-up
roller assembly..............................DA1420605X.....027 106 ..............
Main board........................................DA1080105XX ..013 112 ..............
NCU board........................................DA7080405XX ..013 114 ..............
Operation panel board; left ...............DA1080405XX ..007 143 ..............
Operation panel board; right ............DA1080305XX ..007 142 ..............
Operation panel LCD ........................Z90475840X......007 147 ..............
Operation panel start button .............DA10322U6X ....007 109 ..............
Ozone filter (rear; thick) ....................D84402106X .....037 125 .150,000
Paper transport unit ..........................DA1532106X.....031 124 ..............
Paper transport unit fan M5 ..............DA1454306X.....031 109 ..............
Photo interrupter near (under?) counter DA1483405XX ..037 129 ..............
Platen glass ......................................D84057006X .....008 117 ..............
Power supply board ..........................D84085015XX...013 106 ..............
Power supply board ..........................DA1480405XX ..022 114 ..............
Power switch? S1; front ....................DA1416306X.....024 144 ..............
Power switch? S3; right side.............DA1482505XX ..024 138 ..............
RADF actuator .................................DA1112106X.....003 105 ..............
RADF actuator (3)............... No part number listed .....003 125 ..............
RADF actuator DS2 ..........................DA1109906X.....005 118 ..............
RADF actuator DS3 ..........................DA1104406X.....002 118 ..............
RADF board (small, not main) ..........DA1080905XX ..004 115 ..............
PART DESCRIPTION
RADF clutch ..................................... DA1A02203X .... 006 003..............

RADF clutch ..................................... DA1A02303X .... 006 002..............
RADF CODEC board ....................... DA1081005XX .. 013 107..............
RADF exit tray slide.......................... DA11061A6X .... 002 124..............
RADF feed tray assembly ................ DA1A02B4X...... 001 001..............
RADF main board............................. DA1082005XX .. 002 106..............
RADF motor ..................................... DA1A004A5X.... 006 001..............
RADF open/close actuator? ............. DA1054706X .... 008 125..............
RADF photo interrupters (many) ...... Z90377775X ..... 002 103..............
RADF pickup & separator rollers
(2 the same) ................................. DA1106705X .... 003 110... 50,000
RADF sensor.................................... Z07068250X ..... 004 127..............
RADF separator assembly (pad, etc.)... DA1A00305X .... 004 002... 50,000
RADF slit glass................................. DA1A00505X .... 008 001..............
RADF tray photo interrupters (2) ...... Z07511180X ..... 001 114..............
RADF tray sensors
(2; not photo interrupters)............. Z90377775X ..... 001 108..............
Rear frame micro switch................... DA1481405XX .. 023 114..............
Registration actuator ........................ DA1456106X .... 032 104..............
Registration area cleaner pad .......... D84271305X..... 032 129..............
Registration area photo interrupter... DA1483405XX .. 032 127..............
Registration area thermistor ............. D84289505XX .. 032 112..............
Registration clutch............................ D84480905XX .. 032 110..............
Registration roller (thick) .................. D84409206X..... 032 115..............
Registration roller (thin) .................... D84409106X..... 032 117..............
Scan area sensor ............................. Z90359365X ..... 009 123..............
Scan board ....................................... DA1080225XX .. 009 119..............
Scan home sensor ........................... Z90377775X ..... 009 102..............
Scan motor ....................................... ZA10233100 ..... 009 115..............
Toner hopper switch......................... D84289305XX .. 030 130..............
Toner hopper unit ............................. DA1532706X .... 030 157..............
Transfer roller assembly................... DA1462106X .... 032 128. 150,000
Upper & lower cassette
sensor switch boards (2) .............. D84481605XX .. 033 132..............
Upper paper take-up section actuator
(paper empty?) ............................. DA6407306X .... 025 115..............
Upper paper take-up section
photo interrupters (2).................... DA1483405XX .. 025 118..............
Upper paper take-up section pickup &
separator rollers (2) ...................... DA1423206X .... 025 136..............
Upper paper take-up
section roller assembly................. DA1420605X .... 025 143..............
USB board........................................ DA1080815XX .. 013 113..............

Display panel will say Please Call for Service followed by a two-digit code. Some codes will require a reset procedure,
though some will reset by opening and closing a door or by cycling power on and off. To clear the error code press
Setting. Press *. Press 4. Press 5. Display will show Printer reset execute? Select Yes.
Call for Service without saying please. This may apply only to the 2830 and indicates an exposure lamp problem.
Clean lamp, glass, etc. If no connection problems, manual suggests replacing lamp and/or inverter board.
01: Communication problem between main board and
07: Cassette 2 lift problem.
MFB3.
08: Main motor or drive problem.
02: Finisher to copier connection problem.
09: Drum motor.
03: IC on master board communication problem.
0A: Laser polygon motor.
05: Flash ROM problem.
0B: Fan.
0C: Power unit fan.

81

MURATEC 2350 / 2830 / 2850

0D: Toner suction fan (2350/2850).
0F: IU fan.
10: HSYNC (laser) error.
11: ATDC adjust failure. Toner setup problem.
12: ATDC toner sensor failure.
14: Image transfer voltage over 100 volts (transfer roller
or HVT).
17: Fuser low temperature for main thermistor (lamp,
thermoswitch, thermistor).
18: Fuser low temperature for sub- thermistor (lamp,
19: Fuser low temperature for main thermistor (lamp,
1C: Fuser low temperature for sub-thermistor (lamp,
1A: Fuser temperature too high for main thermistor.
1D: Fuser temperature too high for sub-thermistor.
Printer trouble reset: Press Setting. Press *. Press

4. Press 5. Will display Printer reset execute?
Press Yes to reset the error code.
1B: EEPROM failure.
21: LCC elevator motor.
23: LCC lift problem.
24: LCC shift gate problem.
25: LCC communication problem.
26: LCC shift motor.
27: LCC shift problem.
28: Bypass lift problem.
33: Finisher elevator motor problem.
35: Finisher shutter problem.
36: Finisher aligning plate problem.
37: Stapler drive problem.
38: Finisher aligning plate problem.
39: Stapler drive problem.
3A: Finisher exit roller retract problem.
3C: Finisher punch unit cam motor.
3F: Finisher paddle home problem.
Service Mode-Test Mode

To print factory function list: Press Setting. Press *. Press 1. Press 1. Select Factory Function List and press
Yes. The machine will then print out a complete list of its functions and test functions. Presumably, this will be
approximately what we try to do here and I believe is the equivalent of the Kyocera-Mita maintenance printout.
The tests available include LEDs, LCD, panel keys, SRAM, DRAM, RTC, Page memory, ATDC adjust, Touch
panel adjust, Bell test and Toner supply mode. Select the appropriate mode with the left/right arrow keys. Use
Enter.
ATDC adjustment: This is apparently not done at developer change but is used if a used drum is installed. The
machine should be set to the same setting as the machine the drum came out of.
Toner supply mode: This is used for toning up the machine (to the ATDC set point) if under-toned.
Machine Parameters
Press Setting. Press *. Press 0. Press 0. Press Edit. Display will show Edit parameters. Use the cursor or
number keys to select the parameter you wish to change. Select it by pressing the box (highlight?)
Bits are numbered 7-0, beginning with 7 on the left. Move to a different bit using the </> keys. Change the value of a
bit by pressing the 0 or 1 key or by using the up/down arrow keys. Press Enter to lock in. Press Reset to
return to normal.
Like this:
7
6
5 4 3 2 1 0
1
1
0 0 0 1 0 1
We are not covering all parameters. Only those that have to do with engine. Even explaining or listing each one would
take too much space so we are giving a quick description and showing the defaults.
For the dipswitches below, if no mention of a model number the settings apply to all (2350, 2830 and 2850). If a model
number is mentioned, it means the switches are different between the two groups (2350/2850 and 2830)
010: adjust the lead edge registration via DADF.
011: Horizontal front adjustment of scan, stretch and
squeeze via DADF.
2350/2850
7
6 5 4 3 2 1 0
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
0
0 0 0 1 1 0 1
012: Vertical front adjustment of scan, stretch.
010 adjust the lead edge registration via DADF.
7
6 5 4 3 2 1 0
2830
1
0 0 0 0 0 0 0
7
6 5 4 3 2 1 0
0
0 0 1 1 1 0 1

82

MURATEC 2350 / 2830 / 2850

Machine Parameters continued
013: Lead edge front side for DADF.
2350/2850
7
6 5 4 3 2 1 0
1
0 0 0 1 1 0 0
013: Lead edge front side for DADF
2830
7
6 5 4 3 2 1 0
0
0 0 1 1 0 1 1
014: Trail edge front side for DADF
2350/2850
7
6 5 4 3 2 1 0
1
0 1 1 0 0 0 1
014: Trail edge front side for DADF
2830
7
6 5 4 3 2 1 0
1
0 1 1 0 0 1 1
015: FBS scan registration horizontal adjustment
2350/2850
7
6 5 4 3 2 1 0
0
0 0 0 0 0 1 1
015: FBS scan registration horizontal adjustment
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 1 1 1
016: FBS scan stretch and squeeze vertical adjustment
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
017: FBS scan stretch and squeeze horizontal
adjustment
7
6 5 4 3 2 1 0
1
0 0 0 0 0 0 0
018: FBS lead edge margin adjustment
7
6 5 4 3 2 1 0
0
0 0 0 0 1 0 0
020: Scan standby position adjustment
7
6 5 4 3 2 1 0
0
0 0 0 1 1 0 0
021: Scan transfer position adjustment
7
6 5 4 3 2 1 0
1
0 0 0 1 1 1 1
030: Scan density in normal resolution
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
031: is scan density in fine.
032: is scan density in super-fine.
033: is scan density in hyper-fine.
034: is scan density in hyper-fine-600dpi.
035: is scan density in background resolution.
All bits are set to 0 default for 031-035.
039: Scan density level darkness in Auto mode in copy
contrast for bit 0. Default is 0. Other bits are factory only.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
070: Black slice level adjustment for all documents.

7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
071: White slice level adjustment for all documents.
072: Black slice level adjustment for photo-fax.
073: White slice level adjustment for photo-fax.
074: Black slice level adjustment for background
copying.
075: White slice level adjustment for background
copying.
080: Black slice level adjustment for auto/auto.
081: Black slice level adjustment for auto doc, manual
contrast.
082: Black slice level adjustment for text/photo doc, auto
contrast.
083: Black slice level adjustment for text/photo doc,
manual contrast.
084: Black slice level adjustment for photo doc, auto
contrast.
085: White slice level adjustment for auto doc, auto
contrast.
086: White slice level adjustment for auto doc, manual
contrast.
087: White slice level adjustment for text/photo, auto
contrast.
088: White slice level adjustment for text/photo doc,
manual contrast.
089: White slice level adjustment for photo doc, manual
contrast.
All bits are set to 0 default for 070-089.
100: Printer registration adjustments. Cassette 1;
horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.
2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
horizontal.
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.

83

MURATEC 2350 / 2830 / 2850

2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
horizontal.
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
105: Printer registration adjustments. LCC; horizontal.
107: Printer registration adjustments. Bypass; horizontal.
108: Printer registration adjustments. Duplex; horizontal.
110: Printer registration adjustments. Cassette 1; rotate.
Soft switch defaults for 105-110 are all 0.
2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.
115: Printer registration adjustments. LCC; rotate.
Softswitch defaults for 112-115 are all 0.
117: Printer registration adjustments. Bypass; rotate.
2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
117: Printer registration adjustments. Bypass; rotate.
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
118: Printer registration adjustments. Duplex/rotate;
horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0

horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
128: Printer registration adjustments. Duplex; horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
horizontal rotate.
2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
horizontal rotate.
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
132: Printer registration adjustments. Cassette 3 1;
horizontal rotate.
133: Printer registration adjustments. Cassette 4 1;
horizontal rotate.
135: Printer registration adjustments. LCC 1; horizontal
rotate.
132-135: soft switches are all 0.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
137: Printer registration adjustments. Bypass; horizontal
rotate.
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
138: Printer registration adjustments. Duplex 1;
horizontal rotate.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0

84

MURATEC 2350 / 2830 / 2850

140: Printer registration adjustments. Cassette 2; left
margin for 2350/2850. Cassette 1 for 2830.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
margin for 2350/2850. Cassette 2 for 2830.
2350/2850.
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0

margin.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
margin.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
For some reason, there are 80 pages of registration adjustments. From here on, I will list them only in their defaults
with no other explanation. I dont understand why they need 80 pages to do something that takes about 30
seconds and used to be intuitive, before we even had that word!
The following registration adjustments all default to 0.
320: RADF scan backside of horizontal registration.
2830
7
6 5 4 3 2 1 0
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
0
0 0 1 0 0 0 0
145, 148, 150, 152, 153, 155, 158, 160, 162, 163, 165,
168, 170, 172, 173, 175, 178, 180, 181, 182, 183,
321: RADF scan, stretch squeeze for horizontal. All set
185, 187, 178 thru 258:
to 0.
The following registration adjustments have this soft
323: RADF backside lead edge margin adjustment.
switch setup. 147, 151, 157, 161, 167, 171, 177 on
7
6 5 4 3 2 1 0
the 2350/2850. However on the 2830, the following
0
0 0 0 0 1 1 1
are all 0s. 147, 151, 156, 161, 167, 171, 177.
324: RADF backside trail edge margin adjustment.
7
6 5 4 3 2 1 0
2350/2850
7
6 5 4 3 2 1 0
1
1 1 1 0 1 1 0
The following parameters are loop adjustments, all of
1
0 0 1 0 0 1 0
which are set to 0.
324: RADF backside trail edge margin adjustment.
2830
7
6 5 4 3 2 1 0
7
6 5 4 3 2 1 0
0
0 1 0 1 0 1 1
1
0 0 1 1 1 1 0
260-268:
330:
back
side density.
269, 270: Punch adjustments. Set to 0.
280, 281, 282: fuser. Set to 0.
331: fine backside density.
308: Soft switch bits 6-0 are for fine adjustment of
332: super-fine backside density.
background.
333: hyper-fine backside density.
7
6 5 4 3 2 1 0
334: hyper-fine 660dpix600dpi backside density.
0
0 1 1 0 0 0 0
335: background resolution density for backside.
309: CCD scan density. All set to 0.
370: black slice for backside.
317: RADF CIS scan density in normal (2350/2850)
371: white slice for backside.
7
6 5 4 3 2 1 0
372: black slice /photo backside.
0
0 0 0 0 0 1 0
373: white slice fax backside.
318: Scan density. (2350/2850)
374: black slice background backside.
7
6 5 4 3 2 1 0
375: white slice background copying backside.
0
0 0 0 0 0 1 0
380: black slice back side auto/auto.
319: RADF scan density. (2350/2850)
381: black slice backside auto/manual backside.
7
6 5 4 3 2 1 0
382: black slice backside text & photo/auto.
0
0 0 0 1 0 0 0
383: black slice backside text & photo/manual.
320: RADF scan backside of horizontal registration.
384: black slice back side photo /auto.
2350/2850
385: white slice back side auto/auto.
7
6 5 4 3 2 1 0
386: white slice backside auto/manual.
1
0 0 1 0 0 0 0

85

MURATEC 2350 / 2830 / 2850

387: white slice backside text & photo/auto.
388: white slice backside text & photo/manual.
389: white slice backside photo/manual.
330 thru 389: soft switches are all set to 0.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
398: fine adjust for background back side slice.
(2350/2850)
7
6 5 4 3 2 1 0
0
0 1 1 0 0 0 0
399: RADF CIS scan density in copy mode.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 1 0
411: paper transfer interval.
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 1
412: paper transfer interval.
7
6 5 4 3 2 1 0
1
0 1 1 0 1 0 1
413:
7
6 5 4 3 2 1 0
0
0 0 0 1 1 0 0
416: transfer interval re DS3.
2350/2850
7
6 5 4 3 2 1 0
0
0 0 0 0 0 1 0
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 1
2350/2850
7
6 5 4 3 2 1 0
1
0 1 1 1 1 0 0
2830
7
6 5 4 3 2 1 0
1
0 1 1 0 1 0 1

2350/2850
7
6 5 4 3 2 1 0
0
0 0 0 0 1 0 1
2830
7
6 5 4 3 2 1 0
1
0 1 1 0 1 0 1
2350/2850
7
6 5 4 3 2 1 0
0
1 0 0 0 1 1 0
2830
7
6 5 4 3 2 1 0
0
0 0 0 0 0 0 0
430: RADF stretch, scan, squeeze.
431: RADF lead edge adjust.
432: RADF trail edge adjust.
433: RADF lead edge adjust; backside.
434: RADF trail edge adjust; backside.
435: FBS vertical stretch, scan, squeeze adjustment.
436: FBS lead edge margin adjustment.
452: Skew feed interval adjustment.
430 thru 452: soft switches are all set to 0 on 2350/2850.
7
6
5 4 3 2 1 0
0
0
0 0 0 1 0 1
430:
2830
7
6
5 4 3 2 1 0
1
0
0 0 0 0 1 1
431:
2830
7
6
5 4 3 2 1 0
1
0
0 0 1 0 1 0
Machine parameters 500 thru 545 are PCL related and
are not covered here.
Memory switches (all of which relate to fax functions).

Press Setting. Press *. Press 0. Press 1. Display will show Memory switch Edit and also Memory Switch
Clear.
Press Memory switch Edit. Select the memory switch with the cursor key or with the keypad. Use </> keys to move
cursor. Press 0 or 1 or use up/down arrow keys to change the value of the bit.
Press Enter to lock in.
Memory switch clear
Same procedure as above, but select Memory Switch Clear. Press Yes to reset to factory default.
Individual memory switches are not listed here. They are numbered 01-76.

86

MURATEC 2350 / 2830 / 2850

2830 Program data/user settings clear: Press Setting. Press *. Press 0. Press 3.
Press Yes to reset to factory default.
2830 All RAM clear: Press Setting. Press *. Press 0. Press 2.
Press Yes to reset to factory default.
Unique switch adjustment
Press Setting. Press *. Press 0. Press 4. Display will show Unique switch and will give choice of Edit or
Clear. Use </> keys to move cursor. Press 0 or 1 or use up/down arrow keys to change the value of the bit.
Press Enter to lock in.
7
6 5 4 3 2 1 0
0
0 0 0 0 1 0 1
I am listing only the switches that I think are of interest to a copier technician. As usual, there are dozens of fax
adjustments that field techs do not deal with.
000-053: not covered.
057: Bit 7 is for number of sheets available to display after Toner low or Drum near end displays.
2350/2850
7
6 5 4 3 2 1 0
1
0 0 1 0 1 0 0
2830
7
6 5 4 3 2 1 0
1
0 0 1 0 1 0 1
058: The number of pages that will be allowed to print after Toner low or Drum near end displays. Here are the
choices:
7
6 5 4 3 2 1
0 Toner pages
Drum pages
0
0 0 0 0 0 0
0 0
0
0
0 0 0 0 0 0
1 1
10
0
0 1 1 0 0 1
0 50
500
0
1 1 0 0 1 0
0 100
1000
1
0 0 1 0 1 1
0 150
1500
1
1 0 0 1 0 0
0 200
2000
1
1 1 1 1 1 1
1 255
2550
059-071: not covered
072 & 073: Setting bit 0 or 72 to 1 and bit 7 of 73 to 1 will cause the machine to automatically print a consumable order
sheet for the customer when the toner cartridge is near empty.
074: Setting bit to 1 and bit 7 of 73 to 1 will cause the machine to automatically print a consumable order sheet for the
customer when the drum is due for replacement.
075-081: not covered. However, 75 soft switches 2,1 and 0 will affect auto power off mode timing.
085: bits 6 and 5 send consumable sheet, such as 73, 73, 74 but require more settings. Set them o 0 to do this.
086-099: not covered.
Auto dialer attributes not covered here.
Clear programming and user settings.
User Data: Press Setting. Press *. Press 0. Press 2. Display will show User Data Clear and also OK to
delete?
RAM clear: Press Setting. Press *. Press 0. Press 3. Display will show All RAM clear and also OK to delete?
Press Yes or No.
T.30 monitor Press Setting. Press *. Press 0. Press 5. Display will show T30 monitor. Would you like to print?
Press Yes or No.
Monitor speaker: Press Setting. Press *. Press 0. Press 8. Allows the fax tones to be heard through the monitor
speaker.

87

MURATEC 2350 / 2830 / 2850

Test modes
Press Setting. Press *. Press 0. Press 9. Scroll through with > key. Press Enter To select. Choices are Life
monitor, Test pattern print, Port status, Background level, Roller cleaning, Test list, Make color gamma, Select
color gamma, Image quality Line err chk and Color scan for image quality check.
Life monitor: Will display number of pages scanned, printed and transmitted and will also display ROM versions.
Test pattern: Will give a choice of types of test patterns.
Port Status: Not applicable.
Set Background Level: helps measure reflectivity of scanned document. Cover glass with white 11x17 paper, select
Background Level and press Start. Back or Both is for RADF. Front is for platen glass.
Roller Cleaning: Rotates the CIS roller so you can clean it.
Make color Gamma: For 2850 scan function only. Place color test chart on RADF, place color test chart on glass.
Check gamma table that both are correct.
Select color Gamma. This will display the table that is needed for make color gamma, immediately above. Factory
manual says these are only done if the main board or compact flash memory card is replaced.
Function Test: Press Setting. Press *. Press 1. Press 1. From display, you can select Factory function, LED,
LCD, Panel, SRAM, DRAM, RTC, Page memory, ATDC, Adjust touch panel, Generate bell, Toner Supply.
Highlight what you want and press Yes. You will be able to test each.
ATDC: A new drum takes care of this in the Drum life clear setting automatically, though it also says that toner
density is set to 14% ATDC value. If you install a used drum, you are expected to know the ATDC value from the
previous machine by doing a printout on that machine before removing the drum unit. The ATDC correction
value increases with the age of the drum. hopefully this table will help you if you wind up with a used drum and
no history.
Copies on drum
Toner concentration Correction value
New
7
0
5,000
6.5
11
10,000
6
22
15,000
5.5
32
20,000 to 50,000
5.0
42
55,000 to 90,000
4.6
49
95,000 to 120,000 4.2
56
It is not clear in the manual, which value you enter (toner concentration or correction value). I believe it is the
correction value. Hopefully, it will become obvious when you try it. Press Enter to lock in.
Adjust touch panel: Follow the prompts.
Generate bell test: Rings a bell.
Toner supply mode: Off or on. I dont know what they mean. Is this a method for toning up an under-toned machine
or for shutting toner feed for some reason or for testing toner feed.
Consumable order sheet: To print a sheet warning customer it is time to replace item.
Press Setting. Press *. Press 1. Press 5. Set Order sheet will display. Follow prompts to enter other data;
dealer code, dealer name, dealer phone number, dealer fax number, customer account, customer name,
address 1 & 2, customer phone, serial number and setting (to print or not). Press Enter to lock in each setting,
which you will make from the keyboard. You can also clear the order sheet
DRAM clear: Press Setting. Press *. Press 1. Press 6.
Life monitor clear: Press Setting. Press *. Press 1. Press 7.
Set Service Code: Protect the life monitor clear. Press Setting. Press *. Press 1. Press 9.
Life monitor maintenance: Previous counter values if replacing main board. Press Setting. Press *. Press 2.
Press 0.
Internet fax service mode: Press Setting. Press *. Press 2. Press 4.
Clear administrator information: Press Setting. Press *. Press 2. Press 4.
Clear WS-550 parameters: Press Setting. Press *. Press 2. Press 4.
Multi-line settings: Press Setting. Press *. Press 2. Press 8.
Flash ROM sum check: Clear administrator information: Press Setting. Press *. Press 2. Press 9.
Clear drum life: Press Setting. Press *. Press 4. Press 0. Select Yes.

88

MURATEC 2350 / 2830 / 2850

Test Modes - continued
New Drum: Press Setting. Press *. Press 4. Press 1. This automatically makes new drum/ATDC setting in
machine. Be sure to do this when replacing drum. Display is confusing. It says Drum life clear, would you like to
delete, which would have me scratching my head. The manual says press Yes.
Printer registration adjustments: Press Setting. Press *. Press 4. Press 3..
Service report settings: Press Setting. Press *. Press 4. Press 2. Will send a report to your location (by fax).
The next function is to delete this if you wish.
Printer trouble reset: Press Setting. Press *. Press 4. Press 5. Will display Printer reset execute? Press Yes
to reset the error code.
Cleaning mode: Press Setting. Press *. Press 4. Press 6. Rotates document feeder rollers so you can clean
them more easily.
Voice test: Press Setting. Press *. Press 4. Press 7.
Bypass width adjustment: Press Setting. Press *. Press 4. Press 9.
Key counter: Press Setting. Press *. Press 5. Press 0.
Quick installation setting mode: Press Setting. Press *. Press 9. Press 9.
Network switch mode: Not covered here.
Security functions: Press Setting. Press *. Press 5. Press 2.
Software updates: Done via USB driver.
Initial Settings: Press Setting. Press *. Press 9. Press 0. Set each as you wish and press Enter to lock in.
Color fine adjustments: Press Setting. Press Management. Use < key to select color fine adjustment. Select
Yes. Press Register/Change. There is a 64 item matrix in the service manual as to which parameter to select.
Cant put that here. Good luck.
Clear color fine adjustments: Press Setting. Press Management. Use < key to select color fine adjustment. Select
Initialize to factory setting? Press Yes.
2830 only? Print machine parameters, memory switches and unique switches list. Press Setting. Press *. Press 1.
Press 0.
2830 only? Factory functions test: Press Setting. Press *. Press 1. Press 1.
2830 only? Telephone functions test: Press Setting. Press *. Press 1. Press 2.
2830 only? Scan mirror carriage transfer (at installation): Press Setting. Press *. Press 1. Press 4.
2830 only? Factory functions test: Press Setting. Press *. Press 1. Press 1.


89

NEC IT-1825
Profile: Digital: 18 copies per minute. Black / White.
Marketed primarily as a fax machine.
Similar (but not necessarily identical) machines: This
appears to be made by Xerox or Fuji/Xerox but no
specific cross reference info is available.
H: 22; W: 21; D: 23; Weight: 101 lbs.
List price when new: $3,995.00
CONSUMABLES
DESCRIPTION
ITEM NUMBER
YIELD
Toner-cartridge.................... S2590 ..................... 14,000 @ 5%

Drum cartridge..................... S3590 ..................... 44,000 @ 5%

Paper cassette
Dual paper cassette Stand
Transmit stamp
Ei network kit
Memory: 64MB
Pi printer kit (PCL)
Memory: 128MB-Pi
PS printer upgrade
2nd fax line

One-touch dial upgrade
Total Counter: Scan and print counts can be found in maintenance softswitch mode.
Bias transfer roller removal: Open left side and remove. Simple as that!
Fuser removal: Open left door. Fuser is held in with two screws.

Part Description
NEC Number
Man Loc Additional Part Number in Manual
Book scan unit Module assembly (includes scan motor,
exposure lamp, etc....................................... No part number supplied .........23 22 ............................ NSA-185018-001
Book scan unit Module assembly SP sensor.. No part number supplied .........26 40 .................................M-786873-001
BTR (bias transfer roller).............................. No part number supplied .........34 10 ........................................059K2519
BTR assembly (includes roller, bushings, spring, etc.) .....PC90N00220 ......34 6 ..........................................802K5609
CCD.............................................................. No part number supplied .........25 22 ............................ NSA-185019-001
Circuit breaker (GFI) .................................... No part number supplied .........42 14 ........................................................
Document feeder board ....................................................PC90N00100 ......4 51 .............................. NSA-174291-001
Document feeder clutch ....................................................PC90N00059 ......9 62 ................................ NG-088205-001
Document feeder clutch ....................................................PC90N00148 ......16 64 .............................. NG-088205-001
Document feeder door switch ...........................................PC90N00147 ......16 62 ......................... FNG-420366-0A00
Document feeder jam actuator..........................................PC90N00129 ......15 3 ...................................M-792610-001
Document feeder jam sensor ............................................PC90N00132 ......15 63 .............................. NG-088414-001
Document feeder main roller (part of main roller assembly) ...PC90N00150 ......17 1 ...................................M-792462-001
Document feeder main roller assembly ....... No part number supplied .........16 1 .............................. NSA-080367-001
Document feeder motor (rear; square) ........ No part number supplied .........14 61 .............................. NG-088204-001
Document feeder motor (round; front) ..............................PC90N00058 ......9 61 ................................ NG-088203-001
Document feeder motor (square) ......................................PC90N00062 ......8 2 ................................ NSA-080368-001
Document feeder pickup roller (part of main roller assembly) .....PC90N00151 ......17 2 ...................................M-792463-001

90

NEC IT-1825
Part Description
NEC Number
Document feeder registration actuator ............................. PC90N00127 ......15 1 ...................................M-792605-001
Document feeder registration sensor................................ PC90N00132 ......15 62 .............................. NG-088414-001
Document feeder roller ..................................................... PC90N00070 ......10 61 .............................. NG-088213-001
Document feeder scanner assembly ................................ PC90N00014 ......4 3 ................................ NSA-080423-001
Document feeder sensor assembly ............. No part number supplied .........8 51 .............................. NSA-080426-003
Document feeder size actuator ......................................... PC90N00155 ......18 1 ...................................M-792640-001
Document feeder size and UMU sensors (2).................... PC90N00132 ......18 62 .............................. NG-088414-001
Document feeder tip actuator............................................ PC90N00158 ......19 1 ...................................M-792650-001
Document feeder tip sensor.............................................. PC90N00132 ......19 62 .............................. NG-088414-001
Document feeder top sensor 1..................... No part number supplied .........16 51 ............................ NSA-080427-001
Document feeder top sensor 2..................... No part number supplied .........16 52 ............................ NSA-080428-001
Document feeder tray .................................. No part number supplied .........4 4 ................................ NSA-080375-002
Document feeder tray ....................................................... PC90N00161 ......20 1 ...................................M-792438-001
Document feeder tray sensors (2) .................................... PC90N00132 ......20 65 .............................. NG-088414-001
Document feeder UMU actuator ....................................... PC90N00156 ......18 2 ...................................M-792641-001
Document feeder white mat .............................................. PC90N00008 ......4 15 .............................. NSA-185038-001
Electrical section interlock switch ..................................... PC90N00254 ......42 4 ..........................................110E9477
Exit assembly ............................................... No part number supplied .........40 1 ..........................................059K3355
Exit motor .......................................................................... PC90N00250 ......41 11 ........................................127K3796
Exposure lamp .................................................................. PC90N00088 ......26 63 .............................. NG-088326-001
Exposure lamp inverter board........................................... PC90N00087 ......26 53 .............................. NG-088325-002
Fan .................................................................................... PC90N00238 ......38 17 ........................................127K3943
Fuser exit sensor assembly
(includes actuator, PI, spring, etc.) .............. No part number supplied .........39 8 ..........................................015K6090
Fuser unit .......................................................................... PC90N00243 ......39 7 ..........................................126K1645
Humidity & temperature sensor ........................................ PC90N00233 ......38 5 ..........................................130K6153
HVPS ................................................................................ PC90N00252 ......42 2 ..........................................105E1141
Interlock switch ................................................................. PC90N00219 ......34 4 ..........................................110E9799
Laser unit (ROS) ............................................................... PC90N00309 ......37 3 ..........................................062K1357
Main drive assembly ......................................................... PC90N00180 ......29 7 ..........................................007K8857
MCU board........................................................................ PC90N00255 ......42 5 ..........................................160K9582
MFC board ........................................................................ PC90N00094 ......28 51 ............................ NSA-174289-002
Operation panel ................................................................ PC90N00050 ......2 2 ................................ NSA-080400-002
Operation panel inverter board ......................................... PC90N00027 ......21 28 ......................................NG-085149
Operation panel LCD ........................................................ PC90N00026 ......21 27 .............................. NG-088379-001
Operation panel NOP board ............................................. PC90N00025 ......21 26 ............................ NSA-174361-002
Platen glass.................................................. No part number supplied .........23 3 ...................................M-792557-001
Power supply..................................................................... PC90N00256 ......42 10 ........................................105E1166
Power switch ..................................................................... PC90N00253 ......42 3 ..........................................110E1132
Registration clutch ............................................................ PC90N00214 ......33 8 ..........................................121K3266
Registration roller.............................................................. PC90N00213 ......33 7 ..........................................059K3102
Registration sensor ........................................................... PC90N00215 ......33 9 ..........................................130K6427
Scan area photointerrupter ............................................... PC90N00081 ......26 62 .............................. NG-088387-001
Scan home sensor (?)....................................................... PC90N00081 ......24 62 .............................. NG-088387-001
Scan motor........................................................................ PC90N00085 ......26 61 .............................. NG-088323-001
Scan size sensor (?) ......................................................... PC90N00082 ......24 63 .............................. NG-088418-001
Scanner reed switch ......................................................... PC90N00080 ......24 61 .............................. NG-088324-001
Scanner slit glass (ADF slit glass) ............... No part number supplied .........23 2 ...................................M-449064-001
Scanner unit (includes lamp, cables, etc.) ... No part number supplied .........22 1 .............................. NSA-185017-100

91

NEC IT-1825
Part Description
NEC Number
Toner area interlock switch ...............................................PC90N00232 ......38 4 ..........................................110K1181
Toner CRUM board...........................................................PC90N00238 ......38 15 ........................................160K9583
Toner dispense assembly ............................ No part number supplied .........38 11 ........................................094K9147
Toner dispense motor .......................................................PC90N00238 ......38 14 ........................................127K3947
Tray 1 (cassette assembly) ...............................................PC90N00181 ......30 1 ..........................................050K5015
Tray 1 backstop............................................ No part number supplied .........31 24 ........................................038E2712
Tray 1 clutch......................................................................PC90N00203 ......32 4 ..........................................121K3258
Tray 1 empty actuator .......................................................PC90N00185 ......30 7 ..........................................120E2379
Tray 1 empty sensor .........................................................PC90N00184 ......30 6 .........................................930W0011
Tray 1 feed roller ...............................................................PC90N00199 ......31 21 ........................................059K3277
Tray 1 retard pad...............................................................PC90N00202 ......31 31 ........................................019K9872
Tray 1 size switch..............................................................PC90N00186 ......30 9 ..........................................110K1168
Tray 2 ................................................................................PC90ND00258....1 1 ............................................050K4984
Tray 2 backstop.................................................................PC90N00268 ......2 14 ..........................................038E2653
Tray 2 clutch (on rear frame).............................................PC90N00302 ......6 2 ............................................121K3153
Tray 2 feed roller ...............................................................PC90N00283 ......3 20 ..........................................022K6717
Tray 2 feed unit .................................................................PC90N00262 ......1 6 ............................................059K2955
Tray 2 feed-out sensor/actuator ........................................PC90N00299 ......5 3 ............................................130K6412
Tray 2 left cover switch .....................................................PC90N00298 ......4 14 ..........................................110E1062
Tray 2 lift motor .................................................................PC90N00272 ......3 2 ............................................127K3817
Tray 2 nudger roller...........................................................PC90N00289 ......3 32 ..........................................022K6717
Tray 2 paper size switch ...................................................PC90N00186 ......1 3 ............................................110K1168
Tray 2 pinch roller (2 on shaft) ..........................................PC90N00297 ......4 13 ........................................059B15474
Tray 2 retard roller.............................................................PC90N00289 ......3 28 ..........................................022K6717
Tray 2 single tray module board........................................PC90N00301 ......6 1 ............................................160K9757
Tray 2 takeaway motor......................................................PC90N00303 ......6 7 ............................................007K8871
Tray 2 takeaway roller assembly.......................................PC90N00300 ......5 5 ............................................059K2625
Tray 3 feeder assembly.....................................................PC90N00262 ......8 6 ............................................059K2955
Tray 3 feed-out sensor/actuator ........................................PC90N00299 ......12 3 ..........................................130K6412
Tray 3/4 actuator ...............................................................PC90N00306 ......10 13 ........................................120E2248
Tray 3/4 cassette assembly .............................................PC90N00258 ......8 1 ............................................050K4984
Tray 3/4 cassette backstop ..............................................PC90N00268 ......9 14 ..........................................038E2653
Tray 3/4 clutch ..................................................................PC90N00311 ......13 2 ..........................................121K3153
Tray 3/4 feed roller ...........................................................PC90N00283 ......10 20 ........................................022K6717
Tray 3/4 left cover switch ............................. No part number supplied .........11 15 ........................................110E1062
Tray 3/4 level sensor.........................................................PC90N00184 ......10 14 .......................................930W0011
Tray 3/4 lift motor .............................................................PC90N00272 ......10 2 ..........................................127K3817
Tray 3/4 nudger roller .......................................................PC90N00289 ......10 32 ........................................022K6717
Tray 3/4 paper empty sensor ............................................PC90N00184 ......10 15 .......................................930W0011
Tray 3/4 paper size switch ...............................................PC90N00259 ......8 3 ............................................110K1168
Tray 3/4 pinch roller (2 on shaft) .......................................PC90N00308 ......11 13 ........................................059E9819
Tray 3/4 retard roller .........................................................PC90N00289 ......10 28 ........................................022K6717
Tray 3/4 takeaway motor ..................................................PC90N00313 ......13 7 ..........................................007K8872
Tray 3/4 two-tray module board ........................................PC90N00287 ......13 1 ..........................................160K9745
Tray 4 feeder assembly.....................................................PC90N00262 ......8 7 ............................................059K2955
Tray 4 feed-out sensor/actuator ........................................PC90N00279 ......12 6 ..........................................130K6447

92

NEC IT-1825
ERROR CODES
00 thru 11, 33, 70 thru 79, 7A thru 8F, 91 thru 99, 9A thru
9F are fax errors.
B0: Power off.
B2 thru B7 are fax errors.
E4xxxx, E5xxxx, E6xxxx, E7xxxx, EAxxxx, EBxxxx,
ECxxxx codes are all fax, IP, or network related.
45: Memory overflow.
46: Original jam.
47: No paper.
C13000: Paper feed problem; tray 1.
C22000: Paper feed, exit or lift problem; tray 2.
C40000: Paper feed or exit problem or 2-tray module
board or motor; tray 4.
board or motor.
C82000: Tray 2 exit sensor or tray module board problem.
C83000: Tray 3 exit sensor or 2-tray module board problem.
C84000: Tray 4 exit sensor or 2-tray module board problem.
E11000: Paper feed problem.
E12000: Fuser exit problem, drum cartridge problem,
drive problem, HVT.
E16000: Registration sensor.
E31000: Fuser exit problem, drive problem.
E32000: Fuser exit problem, drive problem.
E36000: Fuser exit sensor.

H12000: Tray 2 lift problem.
H41000: Tray 1 size switch problem.
H73000, H74000, H77000, H78000 2-tray module
problem.
J72000: Drum cartridge problem.
J73000: Drum cartridge problem.
J81000: Toner cartridge problem.
S10000: Scan motor, scan cable.
U01000: Main motor keeps running.
U02000: ESS board or MCU board.
U11000: Main motor off speed, bad drive assembly.
U35000: Drum cartridge or ROS (Laser).
U41000: Fuser problem. (must reset with 50-20).
U42000: Fuser thermistor problem. (must reset with 50-20).
U43000: Fuser problem. (Might have to reset with 50-20).
Note: The 50-20 reset procedure is most likely accessed
using Method 1 (below) requiring warm restart
switch.
U49000: Fuser fan.
U51000: Toner density problem; drum, toner motor, etc.
U62000, U63000, U64000, U65000, U66000: MCU
board.
Service Mode: From what I have found out, stick to method 1. The others may not be needed at all. Probably easier
with a machine to work from. There are three different methods.
1. Press Warm Restart; this is a through small hole in or near the operation panel; use the tip of a pen or something
similar. Press <1>. You may have to wait until the machine goes through several modes (reboot, RAM, etc.) for
this to take place.
2. Enter <1919191919191919 (20 digits>) + <Panel Reset>.
3. Enter a special password (<****> in [Account #] on account select screen.
Apparently, once you enter the maintenance/service mode, you can make selections. You may be able to change with
the * key. **** must be the default password. Touching Maintenance will bring you to maintenance screens.
To escape service mode, shut power.
Touch Panel position adjustment: Touch Enter on RAM clear screen. Touch the top left corner/cursor (probably with
an object) and then the other points as called out by the screen.
Softswitches: In maintenance mode, press Utility and then maintenance and maintenance mode. Then press soft
switch set, mode select. Enter the mode. Touch the bit or hex. Enter the value with the number keys. Touch
lower Enter.
Sensor test: In softswitch mode, you can select ADF/DADF or book scanner. You can test various sensors. Actuated
or deactuated will give a 1 or 0 in the display.
Registration adjustment: In softswitch mode, select Printer settings and look for main scanner and side scanner.

93

NEC IT-1825
Chain/Function (CF): These codes are described using the same terminology as Xerox corporation uses on some of
their machines; chain and function. Many of these are extremely confusing and obscure, such as the last 2 digits
of the feed capacity. However there are some that we will list.
You may have to press Execute after the second set of numbers.
20, 21, 29, 30, 31, 50, 60: These usually have defaults of 0. However, the following all default to 33 and have to do
with lead edge registration, loop timers, etc. 20-1, 20-10, 20-11, 20-17, 20-29, 20-30, 20-35, 20-36, 20-41, 2042, 20-46, 20-47, 20-48, 20-52.
20-3 default is 5.
20-53 default is 15. 23-20 is 0. 23-21 is 1, 23-26 is 1, 26-8 is 33, 26-20 is 33. 26-29 and 26-39 have no default value.
37-6 is fuser run temperature. Default is 20.
50-7 is 1. 50-21 is 0. 50-60, 50-61, 50-62 are all 1. 50-42 is pre exposure control and is 0.
50-20 is to reset fuser problem. 0 is reset. 1, 2, 3 and 5 indicate fuser problems.
62-1 and 62-1 are paper path sensor tests.
30-6 thru 30-62 are all default of 0.
6-20 thru 6-24 are all default of 50. 6-52 default is 0. 6-59 is 8. 6-60 is 15, 6-63 is 15. 23-23 prints test patterns. 23-24
prints image areas.
7-35 and 7-36 have no default values. 7-40 thru 7-61 are either 0 or none.
Outputs: Component tests.
4-1: Main motor.
4-2: Fuser fan.
6-15: Laser motor.
7-19: Lift motor; tray 2.
8-1: Main motor.
8-2: T/A motor.
8-10: Registration clutch.
8-12: Tray 1 feed motor clutch.
8-13: Tray 2 feed motor.

8-17: Bypass feed clutch.
8-18: TM T/A clutch.
8-24: STM T/A clutch.
8-42: Hotline test.
8-46: STM T/A motor.
9-1: Main motor.
9-23: BTR (bias transfer roller) AC
bias.
9-24: BTR DC bias.
9-27: DTS.
9-29: BTR + bias.
9-33: Developer DC bias.
9-36: BTR bias.
10-1: Main motor.
10-4: Fuser fan.
10-8: Exit motor; forward.
10-9: Exit motor; reverse.
10-10: Exit motor.
10-51: Exit solenoid.
15-63: Toner motor.
Inputs: Sensor and switch tests.

1-1: Left cover.
1-10: Tray cover.
1-11: Lower left cover.
1-12: Front cover.
7-5: Tray 4 size sensor.
7-7: Tray 1 empty sensor.
7-12: Envelope tray empty sensor.

7-14: Tray 2 level sensor.
8-5: Registration sensor.
8-6: Feed-out sensor.
8-8: T/A F/03 sensor.

8-47: Feed ready.
9-2: Drum detect sensor.
10-23: Exit sensor.
These are C/F (chain/function)codes in the analog check list of inputs and are also listed as scanner settings.
7-3: Tray 3 size sensor
Toner density adjustment. In Maintenance mode 2, press Printer Settings. Touch Toner Density Adjust. Press
Check to see current setting. Press Execute to display target and output values. Use UP and press
Execute, or Down and Execute to change toner density. You will then print a black test sheet which will use
up some toner or demonstrate its density; not sure which.

94

NEC IT-1825
There are other adjustments listed in the maintenance mode which we will not cover here. They include Document
feeder registration adjustments, book scan, zoom ratio.
Softswitch adjustments in the factory service manual are rather lengthy and difficult to understand. In most cases they
probably would never be touched in the field. We are including a few that might be needed.
Softswitch mode 026: Displays administrator / user passwords.
Softswitch mode 035: Switches are probably numbered left to right, 7-0. 7, 6, 5, 4 are for print density when copying.
0 0 0 0 0 1 1 1
Softswitch mode 225 Service call for: Print option failure (7). For printer failure (6). For too many papers (5?). For scan
failure (4). For toner near empty (1). For drum life (0).


95

PANASONIC DP-8016 / 8020

Profile: Digital. Black/white.
Approximate list price when new: 8016P: $2,600.
8020E: $3,600.
Dimensions: H: 18; W: 22; D: 22 Weight: 95 lbs.
CONSUMABLES
ITEM
DESIGNATION
STATED YIELD
Drum ............. ...................................... DQ-H60J .................................................................................................60,000

Toner ............ ...................................... DQ-TU10K ..............................................................................................10,000
Developer ...... ...................................... DQ-Z60J .................................................................................................60,000
Waste toner bottle ................................ DZHP009894 .....................................................................................................
Verification stamp................................. DZHT000027 .....................................................................................................

Item
Model Number
Item
Model Number
Automatic Document Feeder....................................DA-AS181

Sort memory; 64MB................................................ DA-SM64B
Inverting Automatic Document Feeder .................... DA-AR202
Sort memory; 128MB.............................................. DA-SM28B
Platen cover (if no document feeder) ...................... DA-UC200
Accounting software ................................................. DA-WA10
Paper feed tray (3rd) ............................................... DA-DS185
Hard drive .................................................................. DA-HD18
Paper feed tray (2nd & 4th) ..................................... DA-DS184
Fax board ................................................................ DA-FG180
Cabinet (tall) ............................................................. DA1D18U
Keyboard (fax, email, network scan) ....................... DA-KB180
Cabinet (mid).............................................................DA1D18B
Expansion board; 8MB ..........................................DA-EM600F
Cabinet (low) ............................................................ DA1D18C
Fax expansion flash memory card; 4MB .............. UE-410047F
PCL and PostScript print module ............................DA-MC820
Fax expansion flash memory card; 8MB .............. UE-410048F
Sort memory; 16MB ................................................DA-SM16B
Key counter harness kit ........................................... DA-KH180
Included in 8016PUSB, 10Base-TX Ethernet network interface, scan to PC, scan to email, windows printing system
Included in 8020EUSB, 10Base-TX Ethernet network interface, scan to PC, scan to email, windows printing system.
Total count: Press Copy Size and Paper Tray at the same time to read counter.
Process unit removal: Press Function and 1-sided copy keys at the same time. After LCD stops displaying please
wait, continue. Open left cover and front cover. Remove waste bottle and toner bottle. Remove one screw and
connector cover. Unplug harness. Loosen one screw towards the bottom. Slide process unit out of machine.
Drum removal: Remove process unit as described above. Unhook 2 springs; one at front and one at rear. Unplug
harness. Rotate the drum unit out of the process unit. Remove drumshaft holder and roller spacer. Lift drum out of
assembly.
Developer replacement: With drum out of process unit, remove developer cover (snapped in-no screws). Remove an
item called the support pipe. Rotate gear and dump developer. Replace with new developer. Reinstall toner
hopper. Enter service mode. Press "8" to go into F8 mode. Press "Start." Press "0" and then "9" to do toner density
adjustment. Then press "Start." Machine will run and set up developer/toner for about three minutes.
Charge corona removal: Remove one screw and slide corona out of process unit.
Fuser unit removal: Open left side. Remove two screws towards the top, one front and one rear. Remove front and
rear covers (I think small covers near fuser, not machine covers). Unplug two harnesses. Remove two screws
towards the bottom. Lift fuser unit out of machine.

96


Toner waste bottle: Open front door and replace.
Password: Factory default for key operator password is 000.
Battery: Shut power. Remove one screw on left side of control panel. Remove battery holder and replace battery. Set
date and time.

PART DESCRIPTION
2nd/4th paper tray 2nd feed actuator . DZKK000123 ...... 92 3102..........

2nd/4th paper tray cassette board ...... DZEC103665 ...... 94 2908..........
2nd/4th paper tray feed roller.............. DZLA000360....... 94 623... 120K
2nd/4th paper tray
intermediate roller clutch ................ L9EAAK000009 .. 94 694............
2nd/4th paper tray lift drive assembly . DZTY000357....... 92 3132..........
2nd/4th paper tray lift
drive assembly motor...................... DZTY000357....... 88 2902..........
2nd/4th paper tray paper exit actuator ... DZKL000083....... 92 607............
2nd/4th paper tray paper feed clutch .. L9EAAK000010 .. 94 695............
2nd/4th paper tray photo interrupters . DZLA000211....... 90 131............
2nd/4th paper tray pickup roller .......... DZLA000363....... 92 619... 120K
2nd/4th paper tray reverse roller......... DZLA000366....... 90 629... 120K
2nd/4th paper tray torque limiter 1...... DZHP010738 ...... 90 690... 120K
3rd cassette lift motor ......................... PJWQF2120PB... 98 3138..........
3rd paper tray 2nd feed actuator ........ DZKK000123 ...... 100 3102........
3rd paper tray cassette board............. DZEC102748R.... 100 2909........
3rd paper tray feed roller .................... DZLA000360....... 98 623... 120K
3rd paper tray intermediate roller clutch... L92AAK000009... 98 694............
3rd paper tray lift drive assembly........ DZTY000357....... 98 3132..........
3rd paper tray lift drive assembly motor... DZTY000357....... 98 3132..........
3rd paper tray main motor .................. DZGG000072...... 98 3134..........
3rd paper tray paper exit actuator....... DZKL000083....... 98 607............
3rd paper tray paper feed clutch......... L92AAK000010... 92 695............
3rd paper tray photo interrupters ........ DZLA000211....... 98 131............
3rd paper tray pickup roller ................. DZLA000363....... 98 619... 120K
3rd paper tray reverse roller ............... DZLA000366....... 96 629... 120K
3rd paper tray torque limiter 1............. DZHP010738 ...... 96 690... 120K
Bias transfer roller............................... DZLA000368....... 26 711... 120K
Bottle drive assembly.......................... DZTY000312....... 52 1539..........
Bottle drive motor................................ PJWQF2121PB... 52 1503..........
Bottle drive photo interrupter .............. DZLA000211....... 54 131............
Bypass actuator .................................. DZKL000087....... 10 123............
Bypass paper empty actuator ............. DZKL000085....... 22 660............
Bypass paper empty photo interrupter .... DZLA000211....... 20 131............
Bypass photo interrupters................... DZLA000211....... 10 131............
Bypass roller (large)............................ DZLA000415....... 22 689... 120K
Bypass separator roller ...................... DZLA000365....... 22 658... 120K
Bypass torque limiter 1 ....................... DZHP010738 ...... 22 690............
Bypass torque limiter 2 ....................... DZHP010737 ...... 22 691... 120K
Bypass wrap spring ............................ PJBVC0149Z ...... 22 641............
Cassette 2 board ................................ DZEC103665 ...... 88 2908..........
Cassette 3 board ................................ DZEC102749R.... 88 2909..........
Cassette backstop .............................. DZJF000414 ....... 56 1607..........
CCD assembly.................................... DZHP010628 ...... 12 427............
Charge corona assembly.................... PJZYF212000 ..... 50 1447..........
Charge corona cleaner pad ................ DZJM001340 ...... 50 1440..........
Charge corona grid ............................. DZJL000400 ....... 50 1433..........
Charge corona wire ............................ DZJL000401 ....... 50 1443... 60K
Control panel assembly; 8016 ............ PJYPF3182PU.... 20 538............
Control panel assembly; 8020E.......... PJYPF3180PU.... 20 538............
Control panel assembly; 8020P.......... PJYPF3181PU.... 20 538............
PART DESCRIPTION
Control panel battery .......................... CR2032 ...............18 504 ...........

Control panel LCD ............................. MGG03204Z03....18 519 ...........
Control panel overlay; 8016 ............... DZNA001155.......18 501 ...........
Control panel overlay; 8020E ............. DZNA001154.......18 501 ...........
Control panel overlay; 8020P ............. DZNA001153.......18 501 ...........
Control panel start button ................... DZKB000796 .......18 509 ...........
DC board ............................................ DZEC102176R ....28 2803 .........
Developer bearing; auger (2; front) .... DZLM000194.......44 1328 .........
Developer bearing; auger (2; rear) ..... DZLM000157.......44 1323 .........
Developer gear................................... DZKG000377.......44 1320 .........
Developer gear................................... DZLF000702........44 1319 .........
Developer gear................................... DZLF000703........44 1321 .........
Developer gear................................... PJDGC0170Z ......44 1324 .........
Developer gear; auger........................ DZLF000699........44 1327 .........
Developer gear; auger........................ DZLF000700........44 1330 .........
Developer unit .................................... DZHP009933.......40 1347 .........
Developer unit doctor blade ............... DAMH000029 ......44 1304 .........
Developer unit magnetic roller............ DZGD000005 ......44 1306 .........
Developer unit toner sensor ............... L2DA00000126....46 1349 .........
Document feeder DA-AS181 board ... DZEC101648R ....68 2846 .........
Document feeder DA-AS181 clutch ... L9EAAJ000020....64 2324 .........
Document feeder DA-AS181
cover open switch .......................... DZCF000022 .......62 1918 .........
feed roller ....................................... DZLA000216 .......64 2001 .120K
length actuator ............................... DZHC000057.......58 1709 .........
Document feeder DA-AS181 motor.... L6HBHHGC0011 .62 1905 .........
no paper actuator ........................... DZJM000675 .......64 2008 .........
Document feeder DA-AS181 no paper
photo interrupter ............................. DZLA000211 .......70 131 ...........
Document feeder DA-AS181 paper feed
shaft assembly ............................... DZKG000153.......64 2029 .........
photo sensor .................................. DZLA000211 .......58 131 ...........
pre-feed roller ................................. DZLA000204 .......64 2018 .120K
Document feeder DA-AS181 sensor board
(two photo interrupters on it) .......... DZEC102304R ....58 2832 .........
separator pad ................................. DZJN000052 .......64 2024 ... 60k
stamp assembly ............................. DZHP005513.......58 1830 .........
timing actuator................................ DZJM000674 .......64 2004 .........
timing photo interrupter .................. DZLA000211 .......70 131 ...........
tray (lower) piece........................... DZML000422.......58 1706 .........
width actuator ................................. DZGM000676 ......58 1713 .........
Drum................................................... DQ-H60J-PU .......48 1403 ...60K
Drum cleaner blade ............................ DZJN000085 .......50 1408 ...60K

97


PART DESCRIPTION
Drum cleaner felt; front........................DZJP000063 .......50 1410 ...60K

Drum cleaner felt; rear ........................DZJP000064 .......50 1411 ...60K
Drum cleaner sponge (2; front and rear) ..DZJM001325 .......50 1412 ...60K
Drum recovery blade (scoop sheet) ....DZJM001324 .......50 1415 ...60K
Duplex actuator ...................................DZKL000088 .......26 731 ...........
Exit drive assembly A (8016/8020) .....DZTY000315 .......54 1542 .........
Exit drive assembly A (8020) ..............DZTY000317 .......54 1542 .........
Exit drive assembly B (8020) ..............DZTY000316 .......54 1543 .........
Exposure lamp ...................................DZGM000011 ......14 410 ...........
Exposure lamp inverter board .............DZEA000088 .......14 416 ...........
Fan (power supply) .............................DZGG000076 ......30 816 ...........
Fan (rear; 8016) ..................................DZGG000075 ......30 815 ...........
Fan (rear; 8020) ..................................LGALEGK0018....30 815 ...........
Feed drive assembly ...........................DZTY000314 .......54 1541 .........
FRM8 board ........................................DZEC103692.......28 2805 .........
Fuser exit actuator ..............................DZHC000168 ......40 1106 .........
Fuser exit photo interrupter .................DZLA000211 .......38 131 ...........
Fuser exit roller ...................................DZJN000088 .......40 1104 .........
Fuser heat lamp ..................................DZGN000052 ......40 1116 .240K
Fuser heat roller ..................................DZLA000418 .......40 1115 .120K
Fuser heat roller bushings (2) .............DZLM000208.......40 1114 .120K
Fuser heat roller gear..........................DZLF000199 .......40 1112 .........
Fuser pressure roller ..........................DZLA000362 .......38 1021 .240K
Fuser pressure roller bushings (2) ......DZLM000132.......38 1020 .240K
Fuser separator pawl springs (2) ........FFPLN0005 .........40 1127 .........
Fuser separator pawls (2) ...................DZJM001406 .......40 1109 .120K
Fuser thermistor ..................................DZBL000061 .......40 1125 .120K
Fuser thermal fuse ..............................K5X216BG0002 ..40 1118 .........
Fuser thermal switch ...........................K0BDB0000080...40 1120 .........
Fuser unit (8016) .................................PJZSF2121PU2 ..38 1027 .........
Fuser unit (8020) .................................PJZSF3180PU ....38 1027 .........
FXB board ...........................................DZEC103116R ....88 2903 .........
Hard drive............................................M0CE00000028 ..30 804 ...........
HSU board ..........................................L2BA00000007....30 817 ...........
Interlock switch....................................K0AHLE000003...12 227 ...........
Inverting document feeder
DA-AR202 clutch.............................DZGA000008 ......72 2325 .........
DA-AR202 clutch.............................L9EAAJ000021 ...80 2632 .........
DA-AR202 feed tray ........................DZMA002341 ......70 2201 .........
DA-AR202 motor.............................L6HBJJGB0001...80 2601 .........
DA-AR202 roller ..............................DZLA000205 .......72 2314 .120K
Inverting document feeder DA-AR202 sensor
B2 actuator......................................DZHC000104 ......78 2522 .........
Inverting document feeder DA-AR202 sensor board
(two photo interrupters on it) ...........DZEC102304R ....70 2832 .........
PART DESCRIPTION
Inverting document feeder DA-AR202

sensor C actuator .......................... DZHC000105 ...... 78 2520..........
separator roller................................ DZLA000206....... 78 2509. 120K
torque limiter bushing ..................... DZJM000416 ...... 78 2510. 120K
torque limiter spring ........................ DZKQ000031 ...... 78 2511. 120K
Inverting document feeder pre-feed roller DZLA000204....... 74 2018. 120K
Laser unit ............................................ LPA3612F-R ....... 30 829............
LCD..................................................... M6603204Z03..... 88 519............
Main drive assembly ........................... DATY000311 ...... 52 1540..........
Main motor.......................................... DNQ18AS14W26 52 1511..........
MJR board .......................................... DZEC103793 ...... 88 2902..........
Ozone filter ......................................... DZHE000060 ...... 30 825... 240K
Panel 1 board ..................................... DZEC102911R.... 88 2904..........
Panel 3 board ..................................... DZEC102913R.... 88 2906..........
Paper exit actuator (not at fuser) ........ DZKL000083....... 22 607............
Paper feed clutch................................ L9EAAK000010 .. 22 695............
Paper feed roller ................................. DZLA000360....... 22 623... 120K
Paper pickup roller.............................. DZLA000363....... 22 619... 120K
Paper reverse roller ............................ DZLA000366....... 22 629... 120K
PCL board........................................... DZEC102830R.... 50 2807..........
Platen cover hinges (2)....................... DZMH000013...... 10 105............
Platen cover white mat ....................... PJHEC0124Z ...... 10 104............
Platen glass ........................................ DZTE000025....... 10 106............
Power switch....................................... DZCC000011 ...... 30 818............
Process unit assembly........................ PJZYF212E00..... 50 1449..........
PS board............................................. ETXDN478AAEA 88 2901..........
Registration actuator........................... DZKL000084....... 22 608............
Registration clutch .............................. L9EAAK000009 .. 22 694............
Registration photo interrupter ............. DZLA000211....... 20 131............
Registration roller (driven by clutch) ... DZLA000371....... 22 601............
RLB board........................................... PJWPF2740AZ ... 84 2804..........
SC board (8016) ................................. DZEC104116 ...... 84 2801..........
SC board (8020E)............................... DZEC104118 ...... 84 2801..........
SC board (8020P)............................... DZEC104117 ...... 84 2801..........
Scan cable; front................................. DZJL000396 ....... 14 305............
Scan cable; rear.................................. DZJL000395 ....... 14 303............
Scan motor ......................................... DZGG000074...... 14 316............
SPC board .......................................... DZEC104147 ...... 32 2802..........
Toner hopper unit ............................... PJZYF3184PU .... 42 1217..........
Toner sensor (in developer unit)......... L2DA00000126 ... 46 1349..........
Toner waste bottle .............................. DZHP009894 ...... 40 1201..........
Transfer roller (BTR)........................... DZLA000368....... 22 711... 120K
WTS board.......................................... DZEC102751R.... 28 2806..........

TROUBLE CODES
E1-01: Scan problem; home sensor, scan motor, board,
SPC board, connector, etc.
E1-20: Laser problem; laser unit, SPC board.
E1-22: Laser polygon motor synchronization; laser
motor, SPC board.
E1-31: Exposure lamp, inverter board, SPC board.
E2-01: Lift motor for 1st paper tray; sensor, motor, board.
E2-02: Lift motor for 2nd paper tray; sensor, motor, board.
E2-03: Lift motor for 3rd paper tray; sensor, motor, board.
E2-04: Lift motor for 4th paper tray; sensor, motor, board.
E2-10: System console motor problem; drive motor or
problem with cassette 2 or 3.

98


Trouble Codes continued
E3-01: Toner motor not turning.
E3-02: Toner screw motor problem.
E3-03: Toner sensor problem.
E3-10: HVT/grid problem, SPC board, corona wire.
E3-20: Main motor drive problem.
E4-01: Low fuser temperature; lamp, thermal switch,
thermal fuse, thermistor, SPC board.
Note: Go to F9 mode, 06 (RAM initialize), sub code 04 to
reset fuser errors.
E4-02: Fuser jam.
E4-10: Fuser fan problem.
E5-11: Printer connection (SC board or SPC board).
E5-17, 19: Scanner problem.
E5-42: Total counter.
E5-60: Power supply fan.
E7-90: Hardware key.
E13: Out of toner, toner bottle problem, toner sensor,
SPC board problem.
HDD option requires additional sort memory: Sort
memory must be installed.
J00: Bypass feed jam.
J01: 1st feed tray jam.
J02: 2nd feed tray jam.
J03: 3rd feed tray jam.
J04: 4th feed tray jam.
J07: 2nd feed tray jam.
J08: 3rd feed tray jam.
J09: 4th feed tray jam.
J12: 2nd paper feed/registration jam.
J13: 3rd paper feed/registration jam.
J14: 4th paper feed/registration jam.
J19: Duplex/registration jam.
J22-J24: 2nd, 3rd, 4th paper feed/registration jam.
J30: Bypass registration area jam.
J32: Registration area jam (duplex).
Facsimile codes in service manual are not listed here.
J33: Jam at registration roller.

J45: Exit (after fuser) jam.
J46, J48: Exit jam.
J70, J71: ADF/IADF jam.
J72, J73: IADF exit sensor.
J76, J78: IADF duplex scan problem.
J79: ADF read point sensor.
J82, J85, J87: Duplex jam.
J90: Front door opened causing jam.
J91: Paper tray pulled out during run.
J92: No paper detected in ADF.
J93: Paper in ADF.
J94: ADF does not shut off.
J95: Paper size mismatch.
J98: VRDY signal missing.
J99: VSYNC signal not present.
Machine ID error: Incorrect SC board installed.
U00: Key counter or ID code needed.
U01: Front door, side door or interlock, PS or SPC.
U07: Interlock on paper feed cover 1, 2 or 3.
U13: Add toner. Could also be toner density sensor or
toner feed system. Clear by pressing any key if F563 is set to 0 or by pressing Function and 1 if F563 is set to 1.
U14: Toner waste container full. Replace waste toner
container.
U15: Waste toner container missing.
U16: No developer unit installed.
U18: Departmental copy counter full.
U20, 21: ADF cover open.
U22: ADF exit cover open.
U25: Toner bottle not feeding toner; manual
recommends shaking the toner.
U90: Replace internal backup battery.
SIMULATIONS
Entering Service Mode (F mode)
Note: Exiting service mode requires a different procedure than entering.
To enter service mode, press these three keys in this order. Most Panasonics require you to press them in that
sequence, and continue to hold each while pressing the next, so that all three are held down as you finish:
"Function" "Original Size," "3." F1 will display.
To exit service mode, press these two keys at the same time (simultaneously).Function, and Clear. If you do not use this
procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
F1: Will light up display. Press "1" and then press "Start."
00: CCD test.
02: Page memory test.
01: LCD/LED test.
03-06: Test print.

99


F2: Single sheet test. Press "2" and then "Start."
F3: Continuous copy test. Press "3" and then "Start."
F4: Input/Output mode. After pressing "4", press Start. Select input or output on panel. Press "Start" to execute
test. All functions can be stopped by pressing "Stop."
F4 Mode - continued
Inputs: Switches, sensors and other signal sources to the machine.
When selecting an input, watch the control panel to see a change in state (some indicator will light or go off) to see
when the item is activated. This may display as a row of 8 characters and they are probably labeled left to right,
beginning with 7 at the left and ending with 0 at the right.
7
6
5
4
3
2
1
0.
Look for the change of state (might be dark to light or light to dark) of the cursor in the particular segment listed. For
example, 003 uses many of the cursor positions for a variety of sensors. Depending on which is actuated,
opened, etc. it might look something like this.
Or it might look something like this.
1
If so, they will display 0 or 1 and change to the opposite when the input is activated.
009: Jam access cover for tray 4, 3rd & 4th paper tray
000: Power supply fan signal at 5. Toner screw overdetect, 4th tray upper limit, paper feed motor lock
current at 6.
signal.
003: Paper detect sensors, paper feed module sensor,
key card sensor, length sensor (in bypass), etc.
010: Registration sensor for tray 4, jam access cover, for
tray 3, paper tray detect sensor for tray 3 & 1,
004: Jam cover, duplex detect, upper limit sensors for 1st
upper limit sensor for tray 4, paper empty sensor
and 2nd trays, no paper sensors for 1st and 2nd
for 4th paper tray.
trays, bypass size sensors.
011: Corona leak detect (arcing corona).
005: Total counter sensor, laser polygon motor lock,
021: Scan home sensor, ADF/platen cover sensor,
main motor lock, fuser fan, toner waste container
ADF/platen angle sensor, fuser lamp disconnect
sensors (2), toner bottle motor rotate detect
sensor, 24volt error signal.
sensors.
030: ADF original detect sensors, ADF exit sensor, ADF
006: Fuser exit, duplex, registration sensors.
cover open sensor.
008: Front & left cover open, developer unit detect
031: ADF original sensors, ADF width sensors and ADF
sensors.
length sensors.
Outputs: Press Start to execute test. Outputs are tests of items such as lamps, motors, solenoids.
164: ADF motor reverse-normal
040: Total counter.
075: 3rd tray paper feed motor.
speed.
050: Main motor.
076: 3rd tray feed clutch.
165: ADF motor reverse-2x speed.
051: Toner bottle motor.
077: 3rd tray lift motor.
166: ADF feed clutch 1.
052: Toner screw motor.
078: 3rd tray intermediate clutch.
053: Power supply fan.
080: 4th tray feed clutch.
056: Fuser fan.
081: 4th tray lift motor.
169: ADF exit solenoid.
061: Registration clutch.
082: 4th intermediate roller clutch.
172: ADF solenoid.
063: 1st tray feed clutch.
085: Bypass feed solenoid.
173: ADF inverter solenoid.
064: 1st tray lift motor.
120: Exposure lamp.
174: ADF pinch roller solenoid.
065: Duplex solenoid.
160: ADF feed motor at 1/3 speed.
175: ADF stamp solenoid.
070: 2nd tray feed clutch.
161: ADF motor at normal speed.
071: 2nd tray lift motor.
162: ADF motor at 2x speed.
072: 2nd tray intermediate roller
163: ADF motor reverse- at 1/3
speed.
clutch.

100


F5 Mode. Function parameters.
After entering service mode and pressing "5," press "Start." Using the number or the up/down arrow keys, enter the
code listed on the left, followed by "SET." Scroll with the </> arrow keys. Select the function. Press SET.
To exit service mode, press Stop: and then these two keys at the same time (simultaneously), Function and Clear.
If you do not use this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier
will not clear it. It is possible that instead of simultaneously, you have to press them individually one at a time, or
individually and holding them down. The new settings will take place after the machine is cycled off and back on
again.
51: Dept. copy counter: 0 is no. 1 is yes. Default is 0.
01: Frequency. 0 is auto. 1 is 50 Hz. 2 is 60 Hz.
52: Dept fax counter: 0 is no. 1 is yes. Default is 0.
03: Laser startup speed: 0 is low speed. 1 is full speed.
Default is 1.
53: 2-sided auto shift: 0 is no. 1 is yes. Default is 0.
04: Laser off timer. 1 is 5 seconds. 1 is 10. 3 is 15. 4 is
54: Margin mode reduction ratio. 0 is no. 1 is yes. Default
20. 6 is 30. 8 is 40. 10 is 50. 12 is 60. Default is 3.
is 0.
06: Job tracking server. 0 is no. 1 is yes. 0 is default.
55: Margin value. 0 is 5mm. 1 is 10mm. 2 is 15mm. 3 is
20mm. Default is 1.
09: Fuser lamp phase control. 0 is off (North America). 1
is on (Europe). Default is 0.
56: Edge value. Same as 55. Default is 0.
10: Exit tray limit of sheets. 0 is no limit. 1 is accumulate.
57: Book value. 0 is 15mm. 1 is 20mm. 2 is 25mm. 3 is
2 is job. Apparently 250 is the limit. Default is 0.
30mm. Default is 1.
11: Drum life warning. 0 is off. 1 is on. Default is 0.
58: U-14 clear: 0 is continue. 1 is any keys. Default is 1.
12: Fan extension; 5 is 5 minutes. 2 is 2 minutes. 0 is
59: Operation with toner empty (U13). 0 will cause
none. Default is 5.
machine to not operate at all. 1 will allow
operation. Default is 0.
13: Paper empty red indicator. 0 is on. 1 is off. Default is
0.
60: Automatic cassette selection. If 0, no auto selection.
If 1, machine will select. Default is 1.
14: Paper size setting for tray 1. 0 is none. 1 is A3. 2 is
B4. 3 is A4. 4 is A4-R. 5 is B5. 6 is B5-R. 7 is A5. 8
61: TDC auto adjust for developer conditions. 0 is no. 1
is A5-R. 9 is 8x13. 10 is 8 x13. 11 is ledger. 12
is yes. Default is 1.
is legal. 13 is letter. 14 is letter-R. 15 is invoice.
62: TDC auto adjust for developer life. The factory
Default is 11 (thats what manual says but seems
manual supplies no information about this, except
unlikely; I would expect 13).
to say Dev life. 0 is no. 1 is yes. F8-9 is done at
15: Same as 14, for tray 2.
developer replacement; I dont know what F5-62 is
for. Default is 0.
16: Same as 14 for tray 3.
63: To clear U13. If set to 0, any key can be used. If set
17: Same as 14 for tray 4.
to 1, a bit more difficult. Press "Function" and "1."
20: ADF selection. 0 is no ADF. 1 is auto. Default is 1.
Dont know if that is at the same time
22: System console select. 0 is not. 1 is auto. Default is 1.
(simultaneously) or in that sequence. Probably
26: Duplex: 0 is not installed. 1 is auto. Default is 1.
simultaneously. Default is 0.
31: ADF duplex scan: 0 is no. 1 is auto. Default is 1.
64:
Scanner
departmental counter: 0 is no. 1 is yes.
32: Job build and SADF: 0 is no. 1 is yes. Default is 0.
Default is 1.
33: TH sensor (laser): 0 is no. 1 is mid. 2 is large. Default
65: Printer departmental counter: 0 is no. 1 is yes.
is 1.
Default is 1.
38: 2-sided default: 0 is no. 1 is 1:2. 2 is 2:2. 3 is B:2.
69:
Reduce
N-in-1 space: 0 is no. 1 is yes. Default is 0.
Default is 0.
70:
PM
cycle.
If set to 0, no PM is called for. 1 is 1,500
40: Double count: 0 is no. 1 is ledger. 2 is legal and
copies.
2
is 2,500 copies. 3 is 5,000 copies. 4 is
ledger. 3 is A3. 4 is A3, B4. Default is1.
10,000 copies. 5 is 15,000 copies. 6 is 20,000. 7 is
41: Count up: 0 is at feed. 1 is at exit. Default is 1.
30,000. 8 is 40,000. 9 is 60,000. 10 is 80,000. 11 is
42: Key counter or departmental counter: 0 is none. 1 is key
90,000. 12 is 120,000 (factory default). 13 is
counter. 2 is departmental. 3 is card. Default is 0.
150,000. 14 is 200,000. 15 is 240,000. To clear
43: Key counter timing. Same as 41. Default is 0.
PM. Enter service mode, and then press 5. Press
45: Department code reentry: 0 is no. 1 is yes. Default is 0.
Start. Scroll to 70. Touch 70. Touch PM cycle
47: Transfer corona TH sensor: 0 is no. 1 is mid. 2 is
you want. Touch OK. To exit service mode, press
large. Default is 1.
these two keys at the same time (simultaneously),
48: Developer TH sensor: 0 is no. 1 is mid. 2 is large.
Function, and Clear. Default is 12 (120K).
Default is 0.
50: Auto contrast adjust: 0 is no. 1 is yes. Default is 0.

101


F5 Mode continued
71: Add toner time limit. 0 is unlimited. 1 is 1/3. 2 is 2/3.
Default is 0.
76: Corona grid temperature/humidity sensor. 0 is no. 1
is yes. Default is 1.
77: Bias DC temperature/humidity sensor. 0 is no. 1 is
yes. Default is 1.
78: A4/letter size select: 0 is no. 1 is yes. Default is 0.
80: Paper size priority. Same settings as F5-14, except
no 0. Default is 13.
81: Size selection for European copiers: 0 is B4. 1 is 8 x
13. 2 is 8 1/2 x 13. Default is 0.
82: Sky-shot mode: 0 is off. 1 is M1 on. 2 is M2 on. 3 is
M1 and M2 on. Default is 0.
83: Digital sky-shot setting: 0 is none. 1 is normal. 2 is
quality. Default is 1.
84: Cassette priority: 0 is S>C>B. 1 is C>S>B. Default is 1.
85: ADF side void: 0 is none. 1 is yes. Default is 0.
86: PM cycle for optics. 0 is none. 1 is 40K. 2 is 60K. 3 is
120K. 4 is 240K. 5 is 360K. 6 is 480K. 7 is 600K.
Default is 0.
87: PM cycle for ADF: Same as for 86. Default is 0.

88: USB port function. 0 is off. 1 is once. 2 is on. Default
is 0.
89: LAN speed/duplex: 0 is auto. 1 is 10 half. 2 is 10 full.
3 is 100 half. 4 is 100 full. Default is 0.
90: Beeper off if 0. On soft if 1. On loud if 2. Default is 1.
91: Manual sky-shot mode for M1. Default is 160.
92: Manual sky-shot mode for M2. Default is 70.
93: Manual sky-shot mode for M2 size-Y. Default is 220.
94: Manual sky-shot mode for M2 size-X. Default is 95.
95: Paper size (factory). 0 Japan. 1 North America. 2
Europe. 3 others. Default is 1.
96: Bypass size (factory). Same as C95. Default is 1.
97: Bypass paper size select (factory). 0 is B4. 1 is 8x13.
2 is 8 x13. 3 is legal. Default is 3.
98: Laser power TH sensor. 0 is no. 1 is mid. 2 is large.
Default is 0.
F6 Mode. Adjustment and programming. After entering F6, by pressing 6 in the service mode, press Start. Select
the item on the display with the up/down arrow keys and then touch SET." Use Reset key to change +/-.
To exit service mode, press these two keys at the same time (simultaneously), Function, and Clear. If you do not
use this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not
clear it. It is possible that instead of simultaneously, you have to press them individually one at a time, or
individually and holding them down.
32: Fuser edge temperature. -15 to + 15.
00: Adjust ratio of vertical (side-to-side registration) size
ratio. Range is -9 to +9.
33, 34, 35: TDC max , min and average; read only. -99 to
+99.
01: Adjust ration for horizontal (top to bottom). Range is 9 to +9.
36: Tray 1 paper loop fine adjustment. -99 to +99.
02: Registration timing from platen. 100% selection.
39: Laser unit PWM adjustment. -32 to +32.
Range is -9 to +9.
40: Transfer current on side 1. -62 to +110.
03: Registration adjustment from platen. -30 to +30.
41: Bypass tray paper buckle. -99 to +99.
04: Printer registration adjustment. -50 to + 50.
42: Tray 2 paper buckle. -99 to +99.
05: Main motor speed. -10 to +10.
43: 2-sided paper buckle. -99 to +99.
06: Laser polygon motor speed. -5 to +5.
44: Fax laser duty print density adjustment. -99 to +99.
07: Registration lead edge void timing. 0 to +99.
46: Printer laser duty adjustment. -99 to +99.
08: Trail edge read timing. -9 to 0.
47: Transfer current adjustment for side 2. -62 to +110.
09: Trail edge print timing. -9 to +15.
48: Transfer current for envelope; -62 to +110.
10: Bypass laser side to side adjust: -8 to +7.
49: Text mode image density. -99 to +99.
11-14: Laser side to side adjust for trays 1, 2, 3, 4: -8 to +7.
50: Text/Photo mode image density. -99 to +99.
16: Laser/duplex side to side adjust. -8 to +7.
51: Photo mode image density. -99 to +99.
17: Charge roller grid compensation adjustment. -128 to +19.
53: CCD detection timing position. -42 to +44.
18: Laser power compensation. -19 to +38.
54: Text mode contrast adjustment. -128 to +127.
19: Bias voltage. -128 to + 48.
55: Text/photo mode contrast adjustment. -128 to +127.
21: Toner density gain voltage. -70 to +57.
56: Photo mode contrast adjustment. -128 to +127.
26: Toner supply start judgment voltage: -26 to +26.
58: Charge roller current. -77 to +76.
30: Light halftone adjustment ratio duty adjustment. -127 to
59: Trail edge transfer timing adjustment for trays 1-4. +127.
30 to + 30.
31: Fuser temperature adjustment. -15 to + 15.

102


F6 Mode continued
60: Trail edge transfer timing adjustment for bypass. -30
to + 30.
61: Trail edge transfer timing adjustment for 2nd side. -30
to + 30.
62: Toner density sensor gain adjust. -10 to +10. The
factory manual supplies no other information about
this. F8-9 is done at developer replacement; I dont
know what F6-62 is for.
63: Lead edge read timing. 0 to +9.
64: Side edge read adjustment; 0 to +9.
65: Transfer current; side 1. -20 to +20.
67: ADF image density adjustment. -99 to +99.
68: Tray 2 paper loop fine adjustment. -99 to + 99.
69: Stamp position adjustment. -50 to +50.
71: ADF read main scan; reverse. -99 to +99.
72: ADF original lead edge; reverse. -99 to +99.
73: ADF original trail edge; reverse. -127 to +127.
74: Stamp position adjust; reverse. -50 to +50.

77: Add toner level adjustment. -1 to +1.
78: Tray 4 paper loop fine adjustment. -99 to +99.
79: MTF adjustment (scan sharpness in text/photo copy
mode). -2 to +2.
83: Temperature sensor value (read only). 0 to 255.
84: Humidity sensor (read only). 0 to 255.
86: ADF reverse stop position. -99 to +99.
87: ADF exit stop position. -99 to +99.
90: ADF detection timing image read start position
adjustment. -99 to +99.
91: ADF original lead edge. -99 to +99.
92: ADF original trail edge. -127 to +127.
93: ADF 100% image 1-side. -9 to +9.
94: ADF 100% image 2-sided. -9 to +9.
99: Initialize F5 and F6 parameter settings.
F7 Mode. Electronic Counters. Enter service mode and press "7." Press "Start." Enter the code you want to use
by using the number keys or up/down arrow keys. Press SET. Enter the function number and press SET.
To exit service mode, press STOP and then press these two keys at the same time (simultaneously),
Function, and Clear. If you do not use this procedure, the machine will remain in the service mode.
Shutting power or unplugging the copier will not clear it.
01: ID code for key operator to
23: PC print count.
13: 2nd paper tray count.
access counter mode.
24: PC scan count.
14: 3rd paper tray count.
02: Total count.
25: Fax send count.
15: 4th paper tray count.
03: PM count.
26: Fax receive count.
16: Duplex count.
04: Scanner count.
27: Fax print count.
17: ADF/IADF originals fed count.
06: Drum count.
28: Drum rotation time.
18: ADF/IADF originals scanned
07: Process unit count.
count.
29: Letter paper count.
08: ADF/IADF PM count.
19: Scan count.
30: Letter-R count.
10: Developer count.
20: Scan read count.
31: 11x17 count.
11: Bypass count.
21: Copy print count.
32: Legal paper count.
12: 1st paper tray count.
22: Copy scan count.
99: Clear all counters.
F8 Mode. Service adjustment. Enter service mode. Using number keys, enter "8." Press "Start." Enter code you want
with number keys or up/down arrow keys. Press SET. Enter the function and press SET. To exit service mode,,
press Stop and then press these two keys at the same time (simultaneously), Function and Clear. If you do not use
this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
10: Drum charge adjustment.
00: Move exposure unit to center to allow easy
replacement of lamp. Press "Clear" to send it back
13: Black density reference adjustment.
to home.
14: Do after replacing drum. Manual says you should
06: Each time you press the arrow key, the 30 most
go to F6-21 and F6-26 and record the readings for
recent machine trouble codes or jam codes will
TDC gain and TDC judgment.
display.
18: Print out test pattern after replacing laser.
07: Clear codes stored in 06, by pressing "Reset." Then
19: Locks scanner moving parts for shipping. When
press "Start."
power is turned on again, this will be released.
08: Lock scanner (factory use).
20: TDC sensor adjustment; checks operation.
09: Toner density adjustment. This is done at
47: Test document feeder continuously.
developer replacement and takes about three
48: Platen continuous test.
minutes.

103


F9. Unit Maintenance. Enter service mode. Press "9." Press "Start." Select code number with number keys or up/down
arrow keys. Select function you want on touch screen and press "SET."
To exit service mode, press Stop and then press these two keys at the same time (simultaneously), Function,
and Clear. If you do not use this procedure, the machine will remain in the service mode. Shutting power or
unplugging the copier will not clear it.
07: Firmware update. 00 updates firmware in machine
00: Set fax parameters.
with master firmware card. 01 updates firmware in
01: Telephone number to display when service is
machine with USB.
needed. Use number keys for numbers. Use reset
08: Program backup: 00 is main; onboard F-ROM 4MB.
key for (-). Use clear key to back-space.
01 is slot 1 FRM8 PCB 8MB. 02 is slot 1 FRM8
02: Firmware version. 00 is SC. 01 is SC boot. 02 is
PCB 4MB (a). 03 is slot 1 FRM8 PCB 4MB (b). 04
panel. 03 is SPC firmware. 05 is Fax modem. 07 is
is slot 2 FRM8 PCB 8MB. 05 is slot 2 FRM8 PCB
SC2 firmware for slot 1.
4MB (a). 06 is slot 2 FRM8 PCB 4MB (b).
03: Printout of device information. 00 is F5/F6
09: Update program card. Create a master firmware card
parameters. 01 is machine set up information list.
using firmware update kit, using 4MB or 8MB flash
02 prints counter information list. 03 is system
card.
memory setting. 04 is RAM data dump list.
10: Configuration for program copy. 00 from card to slot.
04: RAM edit. 0 is relative address setting. 1 is real
02 from slot 1 to card.
address setting.
11: Backup parameter.
05: Serial number.
12: Restore parameter.
06: RAM initialize. 00 is fax parameters. 01 is clear all jobs
13: Display page memory size in MB.
in flash memory. 02: Clears LBP error log. 03 clears
all jobs, preset data, parameter initialize and resets
14: Display sort memory size in MB.
fax counters. 04 clears fuser errors. 05 clears
department counters. 06 clears flash memory.
Fax service mode: Not covered here, but here is how to access. Press Fax/Email. Press Function. Press 7.
Press Monitor, Monitor, Monitor, Monitor. Enter the code number with the number keys or the up/down
arrow keys. To exit FAX mode, press Stop.
User Modes
Press Function. Select General Settings, "Copier Settings," "Printer Settings" or "Scanner Settings." Enter the 3digit user password. The service manual does not list a default password but the factory default is 000.. Use
up/down or left right cursor/arrow keys to scroll to the setting that you want. The choices for each mode will
display on the touch screen. Select the one you want and then press "SET."
General Settings choices: Mode default (copy, fax, print or scan), sort memory, departmental counter, sort-rotate,
manual add toner, key operator mode, general list, paper size, auto reset time, energy saver mode, energy
saver time, language, special tray-1, special tray-2, key beep, bypass beep, original beep, paper out rotate,
departmental counter, language, date/time, daylight savings time, IP address, subnet mask, DHCP server
address, DHCP valid or invalid, DNS server address, MAC address, format hard drive, error check hard drive, ID
abbreviation, community name 1, community name 2, device name, device location, user authorization,
authorization domain.
Copier Settings choices: Margin default, edge default, book margin default, frame margin, 2-sided mode default, N in 1
default, N in 1 with frame, digital skyshot, manual skyshot, auto exposure, sort priority/ADF, sort priority/platen
glass, 1>2 binding default, 2>1 binding default, book>2 default, image repeat dot, 2-page mode default, key
operator mode, copy setting list, original (text, text/photo, photo), text contrast, text/photo contrast, photo
contrast, maximum copies, M1 size, M2 size, memory full choices, toner save in text mode, toner save in
text/photo, toner save in photo, job build/document feeder default.
Printer Settings choices: Number of prints, paper size, paper tray, print orientation (portrait/landscape), print data, 2sided print, bind position, resolution, font, symbol table, pitch, point size, lines/page, return character, mutualA4/letter, mailbox memory, key operator mode, printer settings list, complete time, page protect, error print,
spool function, text print, PS configuration, font list print, font list print (PS), mailbox data hold, delete mailbox,
print queue del, Appletalk zone.
Scanner settings choices: Scanner settings, original mode, compression mode, resolution, bind position, file
type/name, change keyboard.

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Similar (and probably identical) machines:
2016: Gestetner DSm 616, Lanier LD116, Savin 8016.
2020: Gestetner DSm 620, Lanier LD120, Savin 8020.
2020d: Gestetner DSm 620d, Lanier 120d, Savin 8020d.
Speed: 2016 is 16 copies per minute. 2020 is 20 copies per
minute. 2020d is 21 copies per minute.
H: 17 22; W: 22 24; D: 22; Weight: 78 103 lbs.
Approximate list price when new: 2016: $2,275;
2016SPF: $3,400; 2020: $3,000; 2020D: $3,300;
2020DSPF: $4,750; 2020 SPF: $4,200
CONSUMABLES
Supply
Yield
Toner: (6x260 grams) Ricoh: 888215 type 1130D ........... 9,000

Drum: B039 9510........................................................... 60,000
Developer (365 grams) B121 9640................................ 60,000
Note: Although the parts manual does not indicate any differences, the service manual implies that the toner may not
be interchangeable between the different brand names.

Accessory
Model
Document feeder (ADF DF-78).........................................B616

Auto reversing document feeder (ARDF DF-79)...............B617
Platen cover (if no document feeder)................................B406
Paper tray unit (one tray) PS-460 .....................................B385
Paper tray unit (two trays) PS-450....................................B384
One-bin tray finisher PT-340.............................................B621
GW expansion unit (2018) ................................................B658
Fax unit (2018) .................................................................B620
Accessory
Model
Internet fax................................................................................
Fax handset ......................................................................B433
Printer/scanner (2018) ......................................................B622
PostScript 3 ......................................................................B681
IEEE 1394.........................................................................B581
IEEE 1284.........................................................................B679
Wireless LAN ....................................................................B682
Bluetooth.......................................................................... G377
Counter: The machine has a mechanical counter in the front, near the toner supply unit.
Slit glass: This is not the ADF slit glass but a slit glass (called toner shield glass) in the machine whose job it is to
prevent toner from getting to other places on the machine. I suspect if is between the laser and the drum. the good
news is that it is very easy to clean. With front door open, raise toner latch and press/squeeze the cover to pull out
the shield/slit glass and clean it.
PCU (photo-conductor unit): Includes drum, charge roller, cleaner unit (blade, recovery blade, etc.) charge roller
cleaner, but is not a complete replaceable item.
PCU removal: Open front door and slide out toner bottle (dont know if you have to remove toner or not). Open right
side door. Press release latch and slide out PCU Follow steps below. This requires service, not just installation.
Drum replacement: With PCU out of machine, remove front and rear covers (one screw in front and two in back).
Remove drive coupling. Separate the top of the PCU (with the drum) from the developer unit. Pry out and remove
the drum retainer clip on front (slides in horizontally). Before you remove the retainer, note which way it faces.
Remove the drum from the unit.

105

RICOH AFICIO 2016 / 2020 / 2020D

Drum separator pawls (2). No tools required; just squeeze and remove but the manual says that you should not turn
the PCU upside down.
Charge roller & brush: With drum out of PCU already, remove the pin in the front and the shoulder screw in the rear.
Turn the gear to allow you to lift the roller & brush assembly out of the unit.
Drum blade replacement: With PCU out and drum and charge roller & brush already out (as described above), drum
blade is held in place by two screws. Use starting powder on new cleaning blade.
Developer replacement and calibration: Remove PCU from machine. Tap top of unit to loosen recycled toner and
knock it down into the developer. Reinstall PCU in machine. Turn on power. Open and close the front door. Wait
until the machine rotates the developer unit for about 10 seconds. Open and close the door two more times doing
the same procedure, so that you will have about 30 seconds of rotation. Remove the PCU from the machine again.
Separate the developer unit from the PCU (two screws). Remove five screws that hold the top of the developer
unit on. On the front of the developer unit is a plastic flap or tab that has to be slightly pried away from the unit to
separate them. The manual then says to set the coupling back onto the shaft and to tilt the developer roller and
turn the coupling/shaft to empty developer. Finish emptying developer in the usual way (turn on end, brush, tap,
etc.) Install new developer. Run SP mode 2-214 to calibrate. The factory manual says that if you get black dots,
you should remove the PCU, tap it a few times, open and close the front door (for the 10 second cycle) and do that
a few times to fix the problem. I am sure they know what they are talking about but I suspect that if you run 20 or
30 blank copies you will accomplish the same thing. Just my opinion.
Transfer roller: Open right side door. Remove the transfer roller assembly from the machine by lifting out by its two
plastic bushings (front and rear).
Fuser unit removal: Open front right cover and right side cover. Two screws from right side and four connectors to
remove fuser. To replace the cleaner roller, you must first remove the heat roller and pressure roller.
Waste Toner: Waste toner is recycled into the developer unit and reused. At the end of each copy run, the drum runs
in reverse direction for a few seconds to help accomplish this.

PART DESCRIPTION
ADF DF-78 B616 actuator ............... B387 4681... 1 18..............
ADF DF-78 B616 actuator ............... B387 4872... 2 16..............
ADF DF-78 B616 belt ...................... A859 2141... 2 20........ 80K
ADF DF-78 B616 clutch................... AX21 0071 .. 11 16............
ADF DF-78 B616 motor................... B387 4121... 5 9................
ADF DF-78 B616
photo interrupter (5) ..................... AW02 0075 . 1 20..............
ADF DF-78 B616
photo sensor assembly ................ AW01 0087 . .....................
ADF DF-78 B616 pickup roller......... B387 2161... 2 14........ 80K
ADF DF-78 B616 separator roller.... B387 1671... 3 4.......... 80K
ADF DF-78 B616 slit glass .............. AC01 3004 .. 1 25..............
ADF DF-78 B616 to machine harness. B387 5800... 5 10..............
ARDF DF-79 B617 clutch ................ AX21 0071 .. .....................
ARDF DF-79 B617 motor (2)........... A859 4121... 6 14..............
ARDF DF-79 B617 original
sensor actuator ............................ A859 4871... 1 5................
ARDF DF-79 B617 paper feed belt . A859 2141... 3 15........ 80K
ARDF DF-79 B617
photo interrupter (3) ..................... AW02 0075 . .....................
ARDF DF-79 B617 photo sensor
assembly (2) ................................ AW01 0093 . .....................
ARDF DF-79 B617 photo sensor
assembly (3) ................................ AW01 0087 . 2 3................
ARDF DF-79 B617 pickup roller ...... B386 2171... 3 29........ 80K
ARDF DF-79 B617 reverse roller .... A859 2241... 3 2.......... 80K
ARDF DF-79 B617 slit glass............ AC01 3004 .. 1 17..............
PART DESCRIPTION
ARDF DF-79 B617 to
machine harness..........................B379 5800 ... 6 1................
Barrierta grease...............................A257 9300 ... .....................
BICU board......................................B259 5101 ... 53 9..............
Bypass actuator...............................B039 2611 ... 33 21 ............
Bypass clutch ..................................B121 2607 ... 29 35 ............
Bypass extension flap......................B039 2620 ... 23 11 ............
Bypass feed roller............................AF03 1060... 33 17 ............
Bypass friction pad (separator?)......B039 2596 ... 33 8..............
Bypass lift springs (2) ......................AA06 3643... 23 8..............
Bypass paper end actuator..............B039 2611 ... 33 21 ............
Bypass paper end photo interrupter ....GW02 0020 . 33 22 ............
Bypass pickup roller ........................AF03 1060... 47 15 ............
Bypass rotary switch........................AW50 0034.. 23 9..............
Bypass sensor .................................GW02 0020 . 47 12 ............
Bypass separator pad spring ...........AA06 3398... 33 7..............
Bypass table assembly
(includes all bypass parts listed) ..B039 2601 ... 23 * ..............
Bypass tray flap (bottom).................B039 2621 ... 23 12 ............
Bypass tray flap (top).......................B039 2620 ... 23 11 ............
Cassette assembly
(includes all parts listed) ..............B039 2841 ... 25 * ..............
Cassette backstop ...........................G020 2644... 25 1..............
Cassette separator pad ...................B039 2711 ... 25 18 .... 120K
Cassette separator pad spring.........B039 2713 ... 25 19 ............
Cassette spring................................B039 2719 ... 25 13 ............

106

RICOH AFICIO 2016 / 2020 / 2020D

PART DESCRIPTION
CCD/lens assembly; might be part of exposure carriage............
None listed ................................... .................... .....................
Counter............................................AX31 0046... 39 16 ............
Developer ........................................B121 9640 ... ............... 60K
Discharge lamp (quenching) ............B259 2380 ... 21 3 ..............
Drum cylinder ..................................B039 9510 ... 37 17 ...... 60K
Drum recovery/seal blade................None listed... .....................
Duplex board (DCB) ........................B123 5155 ... 55 2 ..............
Duplex motor ...................................B261 4710 ... 47 2 ..............
Duplex motor ...................................B261 4710 ... 49 12 ............
Duplex paper empty actuator...........B039 2611 ... 47 13 ............
Duplex paper feed sensor................AW01 0100.. 49 9 ..............
Duplex paper sensor /w actuator (2)....AW02 0181.. 45 11 ............
Duplex photo interrupter ..................GW02 0020 . 47 12 ............
Duplex separator pad ......................B043 4650 ... 47 5 ..............
Duplex separator pad spring............B043 4685 ... 47 4 ..............
Exit area micro switch (interlock; 2) .1204 2521 ... 43 101.............
Exit switch/photo interrupter/
actuator ........................................G552 7050... 43 22 ............
Exposure carriage assembly (there is no CCD listed. Maybe this
includes a Contact image sensor?)..B121 1751 ... 17 12 ............
Exposure lamp.................................B121 1757 ... 17 10 ............
Exposure lamp stabilizer board........B259 1763 ... 17 16 ............
Exposure lamp stabilizer flat cable ..B121 5223 ... 17 17 ............
Fan ..................................................AX64 0145... 53 3 ..............
Fan (electrical section).....................AX64 0144... 55 9 ..............
Flash memory card ..........................N803 6701 ... 69 4 ..............
Frame push switch...........................G020 5626... 57 13 ............
Fuser cleaner roller..........................B259 4015 ... 41 6 ...... 120K
Fuser cleaner roller bushings (2) .....AA08 2073... 41 36 ............
Fuser drive gear...............................B039 4171 ... 41 18 ............
Fuser exit sensor with actuator ........G361 5570... 43 22 ............
Fuser heat lamp (550W) ..................B121 4210 ... 41 16 ............
Fuser heat lamp (600W) ..................B121 4211 ... 41 34 ............
Fuser heat roller...............................AE01 1080... 41 20 .... 120K
Fuser heat roller bearings (2) ..........G052 4618... 41 19 ............
Fuser pawl springs (5) .....................AA06 6637... 41 8 ..............
Fuser pawls (5) ................................AE04 4040... 41 9 ...... 120K
Fuser pressure roller........................AE02 0137... 41 22 .... 120K
Fuser pressure roller (old number) ..AE02 0150... 41 22 .... 120K
Fuser pressure roller bushings (2) ...G029 4174... 41 27 .... 120K
Fuser pressure roller
stripper rollers (5) .........................B039 4170 ... 41 29 ............
Fuser thermistor...............................AW10 0073.. 41 3 ..............
Fuser thermal switch (2) ..................B039 4120 ... 41 5 ..............
Fuser thermal switch (2) ..................B121 4120 ... 41 11 ............
Fuser unit.........................................B121 4002 ... 41 *...............
High voltage board...........................AZ32 0131 ... 55 16 ............
Image density (ID) sensor................B039 3890 ... 27 26 ............
Laser polygon motor ........................AX06 0323... 21 16 ............
Laser slit glass .................................B039 1961 ... 21 6 ..............
Laser unit (includes all other laser parts) ...B259 1876 ... 21 *...............
Main motor.......................................AX06 0270... 51 1 ..............
One bin tray PT-340 B621 board .....B621 5120 ... 3 6 ................
PART DESCRIPTION
One bin tray PT-340 B621
exit tray assembly ........................B621 4492 ... 3 35 .............
One bin tray PT-340 B621 exit tray
extension/flap ...............................B621 4490 ... 3 1 ...............
One bin tray PT-340 B621 motor .....AX05 0198... 3 4 ...............
One bin tray PT-340 B621
paper feed sensor ........................AW01 0100.. 3 17 .............
One bin tray PT-340 B621 paper feed
sensor/actuator ............................B621 4452 ... 3 23 .............
One bin tray PT-340 B621 push switch .G020 5626... 3 24 .............
Operation panel assembly
(2016/2020)..................................B259 1421 ... 13 4 .............
Operation panel assembly (2020d) ..B261 1412 ... 13 4 .............
Operation panel board .....................B121 1487 ... 13 19 ...........
Operation panel start button ............B039 1453 ... 13 8 .............
Optics original sensor assembly (2)....AW01 0126.. 19 1 .............
Other dumb items listed as PCU........................... ....................
Paper feed clutch.............................B121 2607 ... 29 35 ...........
Paper feed clutch w/46t gear ...........AX20 0296... 29 26 ...........
Paper feed clutch?...........................AX20 0265... 29 14 ...........
Paper feed paper size push switch ..G800 3035... 29 2 .............
Paper feed photo interrupter ............GW02 0020 . 29 29 ...........
Paper feed pickup roller (2)..............B039 2740 ... 25 11 .... 120K
Paper feed section actuator .............B039 2583 ... 29 17 ...........
Paper feed tray 2 clutch w/ 46t gear ...AX20 0296 ... 31 12 ...........
Paper feed tray 2 paper empty
sensor/actuator ............................B039 2730 ... 29 4 .............
Paper feed tray 2 paper empty
sensor/actuator ............................B039 2730 ... 31 11 ...........
Paper feed tray 2 paper
sensor/actuator ............................AW02 0181.. 31 27 ...........
Paper feed tray 2 push switch..........G020 5626... 31 25 ...........
Paper feed unit B384 board
(two-tray unit) ...............................A860 5110 ... 4 23 .............
Paper feed unit B384 drive motor
(two-tray unit) ...............................AX06 0184... ....................
Paper feed unit B385 board
(one-tray unit)...............................A861 5110 ... 4 29 .............
Paper feed unit B385 drive motor
(one-tray unit) ...............................AX06 0183 ... 3 7 ...............
Paper feed units B384/B385
cassette assembly........................B384 7341 ... 2 1 ...............
cassette backstop ........................A267 2853 ... 2 7 ...............
Paper feed units B384/B385 cassette
paper empty actuator ...................A267 2803 ... 3 6 ...............
photo interrupter (6)......................AW02 0075.. ....................
Paper feed units B384/B385 cassette photo interrupter/
actuator assembly (1)...................AW02 0111.. ....................
pickup roller..................................A267 2751 ... 3 2 ........ 120K
separator pad assembly ...............A860 2831 ... 2 22 ...... 120K

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RICOH AFICIO 2016 / 2020 / 2020D

PART DESCRIPTION
separator pad spring .................... A267 2834... 2 23..............
Paper feed units B384/B385 cassette size
switch assembly (2) ..................... G020 2620 .. 3 1................
casters (4).................................... AH01 2026 .. .....................
Paper feed units B384/B385 clutch (1) AX20 0167 .. 6 9................
Paper feed units B384/B385 clutch (2) AX20 0170 .. .....................
Paper feed units B384/B385 lift motor
(2 in 2-tray unit. 1 in 1-tray unit) ... AX04 0119 .. 4 11..............
Paper feed vertical transport actuator .. B039 2583... 29 17............
Paper feed vertical transport actuator .. B039 2611... 33 21............
Paper size push switch.................... G800 3035 .. 29 2..............
Paper size push switch.................... G800 3035 .. 59 6..............
PCU assembly (without drum)......... B259 2200... 35 * ..............
PCU charge roller ............................ AD02 7014 .. 37 21...... 60K
PCU charge roller cleaner (brush)... AD04 2058 .. 37 22...... 60K
PCU developer magnetic roller........ B259 3051... 35 6..............
PCU drum cleaning blade................ AD04 2059 .. 37 15...... 60K
PCU drum cylinder .......................... B039 9510... 37 17...... 60K
PCU gear (1) ................................... B039 3062... 35 9..............
PCU gear (2) ................................... B039 3245... 35 11............
PCU lower developer unit................ B039 3170... 35 8..............
PCU picker finger assembly (2)....... B039 2335... 37 14...... 60K
PCU toner density sensor................ B259 3390... 35 10............
PART DESCRIPTION
PCU upper developer section..........B039 3150 ... 35 7..............
PCU waste toner auger coil .............B039 2272 ... 37 5..............
Platen glass .....................................AC01 2068 .. 15 10 ............
Power supply ...................................AZ23 0123... 53 13 ............
Power switch ...................................1204 2608 ... 53 113
Quenching lamp (discharge)............B259 2380 ... 21 3..............
Registration actuator .......................B039 2570 ... 27 11 ............
Registration clutch ...........................AX20 0297... 51 4..............
Registration roller; left......................B259 2571 ... 27 18 ............
Registration roller; right ...................B259 2562 ... 27 19 ............
Registration sensor..........................GW02 0020 . 27 13 ............
Scan home sensor...........................AW02 0156.. 15 4..............
Scan motor ......................................B039 1670 ... 19 15 ............
Scan sensor (2) ...............................GW02 0020 . 15 6..............
SD card ...........................................B645 5010 ... 69 8..............
Toner density sensor .......................B121 3390 ... 35 10 ............
Toner motor .....................................B121 3310 ... 51 6..............
Toner supply unit
(does not include toner motor) .....B259 3031 ... 39 1..............
Transfer roller ..................................B039 3820 ... 27 25 .... 120K
Transfer unit (includes transfer roller,
bushings, ID sensor) ....................B121 3804 ... 27 9..............
Transfer unit ID sensor ....................B259 3890 ... 27 26 ............
Transfer unit small roller ..................B039 3867 ... 27 31 ............

ERROR CODES
Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be
reset by turning power off and back on again.
To reset trouble codes: Enter SP mode. Then turn power off and back on again to reset.
No warm-up: RAM DIMM in controller board not correctly seated or DIMM no good.
391: Developer bias problem; HVT or connection.
101: Exposure lamp problem; lamp, stabilizer, dirty
optics, SBU board, CCD, white plate wrong.
392: Toner density sensor, charge roller, drum not
turning, mag roller not turning, drum connection,
120, 121: Scan home problem; sensor, motor, BICU board.
low on or no developer.
143: SBU white/black level error; exposure lamp, white
401, 402: Transfer roller, HVT, PCU.
plate dirty, BICU board, SBU board, white plate out
of position.
500: Main motor locked.
144: BICU to SBU communication problem; flat cable or
502: Tray 2 lift motor or sensor.
either board.
145: SBU automatic adjustment error caused by;
exposure lamp, white plate dirty, white plate out of
506: Optional paper tray paper feed motor locked.
position, SBU board, BICU board.
541: Fuser thermistor or thermal switch.
193: Image transfer error; control board or BICU board.
542: Fuser temperature too low; lamp, thermal switch,
198: Memory problem; firmware, SBU board, BICU board.
thermistor, power supply board.
302: Charge roller problem, drum unit or HVT problem.
543: Fuser temperature too high; thermistor or power
320: Laser polygon motor problem or BICU.
supply board.
321: Laser writing problem; BICU board, print controller
544: Fuser temperature too high; lamp, thermal switch,
or fax controller.
322: Laser synch problem; BICU board, laser diode bad
545: Fuser temperature too high; lamp, thermal switch,
or out of position, bad cable.
390: Toner density sensor.

108

RICOH AFICIO 2016 / 2020 / 2020D

546: Fuser temperature unstable; thermistor or power
supply board.
547: Zero cross problem: Power supply board, BICU board.
551: Fuser thermistor (rear).
552: Fuser thermistor, thermoswitch, fuser lamp or power
supply board.
553: Fuser temperature too high; thermistor or power
supply.
555: Fuser temperature too high; thermistor or power supply.
556: Fuser temperature unstable; thermistor, thermal
switch, power supply.
Note: Fuser errors almost always require reset procedure
(enter SP mode and turn power off and back on).
590: Left exhaust fan or drive motor.
591: Rear exhaust fan or drive motor.
620: Communication problem between ADF and BICU or
bad ADF board or BICU.
621: ADF connection problem or wrong ADF installed.
632, 633, 634, 635: Accounting device problem.
670: Engine board, control board.
760, 761, 762: ADF gate signal, ADF board, I/O board,
SBU board.
800, 804: Control board.
818: Control board or software/firmware.
819: Download controller firmware again.
820: Control board or download firmware again.
821: Control board.
823: NIC or control board.
824: NVRAM or control board.
826: NVRAM.
827: Download controller firmware.
828: Download controller firmware or replace control board.
829: Replace memory board or control board.
838: Control board.

850: NIB or control board.
851: IEEE1394 board or control board.
853, 854, 855, 856: IEEE802.11b LAN or control board.
866: Data corrupted.
867: SD card removed.
868: SD card bad.
870: Address book software.
871: Flash ROM on MBU.
900: NVRAM on GW controller board.
901: Mechanical copy counter, BICU or blown fuse 6.
903: NVRAM on BICU.
920: Printer program or inadequate memory.
921: Font file not installed.
925: Data corrupted.
928: Memory or BICU.
929: IMAC on BW board, BICU.
954, 955: Application program.
964: Software.
981: NVRAM or BICU.
982: NVRAM or incorrect localization signal. Also,
happens on first start after NVRAM is replaced.
984: Control board or BICU.
990: Software or inadequate memory.
991: Software continuity error: No error display but
stored in log.
992: Software defective with no explanation.
997: Download firmware or option is missing.
998: Download controller firmware or replace control
board or option missing.
999: Program download wrong; board wrong, BICU,
control board, IC card, NVRAM, power loss during
download operation.
Firmware error codes

E20: Reinstall SD card or use a new card.
E22: Decompression; store data in the SD card.
E23: Update program error; update controller program or replace controller.
E24: SD card access error; reinsert card or replace.
E31: Download data problem; reinstall program. Insert SD card from previous (interrupter) update procedure.
E32: Download data problem; reinstall program. Insert SD card with correct data.
E33: Version data error. Store correct data in SD card.
E34: Locate data error. Store correct data in SD card.
E35: Model data error. Store correct data in SD card.
E36: Module data error. Store correct data in SD card.
E40: Engine program problem; Store correct data in SD card or replace BICU.
E42: Operation panel problem; Store correct data in SD card or replace operation panel board.
E44: Controller program error; reinstall program, store correct data in AD card, replace controller or write-protect
switch is turned on (on SD card).
E50: Authentication error; Store correct data in SD card.

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RICOH AFICIO 2016 / 2020 / 2020D

SIMULATIONS SP MODES.
Simulation Procedure: There are two levels of simulations, known as "SP modes" (Service Program). To enter the
"SP mode", first, press Clear mode key. Then press "1." Press "0." Press "7." Then press and hold down the
"Clear/Stop" key for three seconds. Select the item or its corresponding number. Press Clear modes or
Cancel to escape.
To enter the Special SP mode (SSP) on basic machine, do the following: Press Clear mode key. Then
press "1." Press "0." Press "7." Then press and hold down the "Clear/Stop" key for three seconds. Press and
hold the # key and while doing so, press 1 key. Then, while holding he # key, press the OK key.
Select program: Use number keys or when <>OK displays in the upper right, scroll thru menu using </> keys
and then press OK key.
Change value with number keys. Use ./* key to switch (+) / (-). Press OK to lock in.
Test copy: Press Clear/stop key. Make the copies with the Start key. Press Clear mode to return to SP modes.
1001-1: Lead edge registration from cassettes. Default is
2001-1: Drum charge roller voltage adjustment when
0.
printing. Range is -2100 to -1500. Default is -1700.
1001-2: Lead edge registration from bypass. Default is 0.
2001-2: Drum charge roller voltage adjustment in ID
sensor pattern. Range is 0 to 400. Default is 300.
1001-3: Lead edge registration from duplex, 2nd side.
2101-1: Lead edge erase. Range is 0-9. Default is 2.
Default is 0.
2101-2: Trail edge erase. Range is 0-9. Default is 3.
1002-1: Side to side registration 1st paper feed. Default is 0.
2101-3: Left side erase. Range is 0-9. Default is 2.
1002-1: Side to side registration 2nd paper feed. Default is 0.
2101-4: Right side erase. Range is 0-9. Default is 2.
1002-3: Side to side registration 3rd paper feed. Default is 0.
2201-1: Developer bias when printing. Default is -650.
1002-4: Side to side registration 4th paper feed. Default is 0.
2201-2: Developer bias in ID. Default is 0.
1002-5: Side to side registration bypass. Default is 0.
2213-1: Set the number of copies after toner end detect.
1002-6: Side to side registration duplex.
0 is 50 copies. 1 is 20. Default is 0.
1003-1: Paper feed timing from tray 1. 5 is default.
2214-1: Developer calibration. Initializes TD sensor
1003-2: Paper feed timing from tray 2. 5 is default.
target voltage and TD sensor gain. Do this after
1003-3: Paper feed timing from optional tray. 5 is default.
replacing developer or TD sensor.
1003-4: Paper feed timing from bypass. 6 is default.
nd
2220:
Display Vt and Vref.
1003-5: Duplex paper feed timing for 2 side. Range is
2221-1 thru -6: ID (image density) sensor error analysis.
0-20. Default is 6.
Displays Vsg, Vsp, PWM, Vsdp, Vt and Vts ID
1007: Bypass feed size display.
input value.
1103: Fuser idle. 0 is no (default). 1 is yes.
2301-1:
Transfer adjustments for normal paper. Range is
1105-1 thru -12: Fuser temperature in various locations
-2
to +4. No default is listed.
of roller, etc. Default is 160 for 1, 2, 5 and 6; 155
2301-2:
Transfer
adjustment for thick or thin paper.
for 3; 150 for 4; 60 for 7 and 8; 175 for 9 and 10;
Range
is
-2
to +4. No default is listed.
170 for 11 and 12.
2301-3:
Transfer
current
for duplex. Range is -2 to +4.
1106-1, -2: Fuser temperature display.
No
default
is
listed.
1107-1, -2: Fuser standby soft start (cycles/AC). Default
2301-4: Transfer current, cleaning. Range is -2 to +4. No
is 2 for each.
default is listed.
1108: Fuser start. Default is 1.
2802:
Developer mixing and check Vt. Does not calibrate
1109: Fuser nip test.
or initialize. Stirs for two minutes. 0 is no. 1is stir.
1110-1: Fan run-time after SC, warm-up or energy save.
2906-1: Tailing correction; shift value. Range is 0-10
Default is 30.
default is 0.
th
1902-1: Fuser control frequency display@ 1/5 the
2906-2:
Tailing correction; interval value. Range is 1-10
frequency. So, 12 = 60Hz.
default is 1.
1903-1: Bypass feed amount boost for correcting
2908-1: Add toner for 120 seconds if below set level. 0 is
registration skew. Range is 0-10. Default is 6.
no. 1 will add toner.
nd
rd
th
1903-2: Bypass, 2 , 3 and 4 trays feed amount boost
2915-1:
Laser polygon motor idle time. 0 is none. 1 is 15
for correcting registration skew. Range is 0-10.
seconds.
2 is 25 seconds. 1 is default.
Default is 3.
2921-1:
Toner
feed
rate. 0 is normal 1. 1 is normal 2. 2 is
1908-1: Optional first tray upper and lower lift motor
fixed
1.
3
is
fixed
2. 0 is default. Manual advises
reverse time. Range is -2 to +2. Default is 0.
not
to
touch
this
and
to use 3 if toner density
nd
1908-2: Optional 2 tray upper and lower lift motor
sensor is bad, but do not set to 1 or 2.
reverse time. Range is -2 to +2. Default is 0.
1911-1: Bypass envelope selection with thick paper.

110

RICOH AFICIO 2016 / 2020 / 2020D

SP Modes - continued
2922-1: If SP 2-921 is set to 0 or 1, this will adjust toner
motor on time. Default is .4.
2923-1: Toner motor on time in recovery after toner
empty or near empty. 3-60 in steps of one per
second. 30 is default.
2925-1: If SP 2-921 is set to 2 or 3, this will adjust toner
motor on time. Apparently 6 will run toner motor
constantly. 7 will not run it at all. 0-5 are for 1, 2, 4,
8, 12 and 16 (seconds?) Default is 0 (set 0, not 0
seconds).
2926-1: Standard Vt. Range is 0-5. Default is 2.5. Only if
921 is 0, 1 or 2. Do not touch.
2927-1: ID sensor or not for toner density. If 0 no. 1 is
yes (1 is default).
2928-1: Clear toner end. Press 1 and then R/#, which
will clear toner end indicator, toner near-end
counter and toner near-end level. Will read 0
normally.
2929-1, -2: Vref upper limit and lower limit. Range is .53.5. Upper default is 3.2. Lower default is 0.70.
Dont touch.
2994-1: ID sensor detect temperature. Default is 30.
2996-1: Transfer roller cleaning before copy job. 0 is no.
1 is yes. Default is 0. Will slow down first copy
speed if set to 1 (on).
2998-1: Main scan magnification. Default is 0.
4008-1: Adjust sub scan magnification. Range is -1 to +1.
Default is 0.
4009-1: Adjust main scan magnification. Default is 0.
4010-1: Adjust scanner lead edge registration. Range is 5 to +5. Default is 0.
4011-1: Adjusts scanner side to side registration. Range
is -10 to +6. Default is 0.
4012-1-1: Lead edge void adjustment. Range is 0-9.
Default is 1.
4012-2-1: Trail edge void adjustment. Range is 0-9.
Default is 1.
4012-3-1: Left side void adjustment. Range is 0-9.
Default is 1.
4012-4-1: Right side void adjustment. Range is 0-9.
Default is 1.
4013-1: Scanner test. Press 1. Press on to start.
Press off to stop.
4015-1: White plate scan start. Range is -3 to +6. Default
is 0.
4015-2: White plate scan length. Range is -3 to +6.
Default is 0.
4301-1: Auto paper size sensors status display.
4303-1: APS small size original detect. 0 is no. 1 is yes.
Default is 0.
4305-1: APS priority. Default is 0.
4428-1: Scan auto adjustment after replacing white plate.
4901-1 thru -9: SBU white level adjustments. 1-3 appear

to be default to f0. 4 is 10. 5 is 511. 6 is 0. 7, 8 and
9 are 0.
4901-10 thru -14: Displays various white level
adjustments and attempts. Defaults not listed in
manual.
4902-1: Exposure lamp test with on/off. 0 is off. 1 is on.
4903-1: ADS level adjust. Default is 252.
4904-1: ADS lower limit. Default is 80.
4905-1: ADS white level Default is 0.
4921-1: Image adjustment selection. Selects what 4922
to 4928 will apply to. 0 is none, 1 is text 1, 2 is text
2, 3 is photo 1, 4 is photo 2, 5 is photo 3, 6 is
special 1, 7 is special 2, 8 is special 3, 9 is special
4, 10 is special 5. default is 0.
4922-1: Scanner gamma priority. 0 is text. 1 is photo. 0 is
default. Or 1 is copy. 2 is Fax. 3 is scanner.
4923-1: Center ID adjust for ID LEDs. -1 is light. 0 is
normal. +1 is dark. Default is 0. Or 1 is copy. 2 is
Fax. 3 is scanner.
4926-1: Texture removal if set to something other than 0.
Range is 0-5. Default is 0. Or 1 is copy. 2 is Fax. 3
is scanner.
4927-1: Adjust line width. Positive (+) is thicker. Negative
(-) is thinner. Range is -2 to +2. Default is 0. Or 1 is
copy. 2 is Fax. 3 is scanner.
4928-1: Independent dot erase. Higher settings = more
erase. Range is -2 to +2. Default is 0. Or 1 is copy.
2 is Fax. 3 is scanner.
4929-1: Invert white/black for originals in 4921. Default is
0. Or 1 is copy. 2 is Fax.
4930-1: Edge sharpness. Default is 0. Or 1 is copy. 2 is
Fax. 3 is scanner.
4931-1: Solid sharpness. Default is 0. Or 1 is copy. 2 is
Fax. 3 is scanner.
4932-1: Low ID sharpness. Default is 0. Or 1 is copy. 2 is
Fax. 3 is scanner.
4941-1: White line erase. Default is 1.
4942-1: Black line erase (for document feeder). 0 is
none. 1 is weak. 2 is strong. Default is 2.
5001-1: All indicators on control panel display.
5044: Operation pane dipswitch. Dont touch.
5104-1: A3/11x17 double count. 0 is off. 1 is on. Default
is 0.
5113-1: Option counter. 0 is none. 1 is key card 1.
Default is 0.
5118: Disables coping; dont touch.
5120-1: Key counter removal reset. 0 is yes. 1 is
standby. 2 is no. Default is 0.
5121-1: Count up or down. Default is 0.
5127-1: APS mode. Default is 0.

111

RICOH AFICIO 2016 / 2020 / 2020D

5162: Application switching (soft key or hard key; default
is 0-soft key).
5302: Local time/GMT difference. Default is 0.
5307-1, 2, 3: Summer time on/off, etc.
5404-1: Initialize user code counter.
5501-1: PM printout. Default is 0.
5504-2: PM original count alarm. 1 is default.
5505-1: Error alarm level. Default is 20.
5507- 1, 3, 128 through 172: Supply alarms; dont touch.
5508-1 through 23: Various obscure timers and counters.
5801-1 or -2: Clear all memory. Reset all counters and

modes to defaults, except for 5-811, 5-907, 5-916
and 7-003. 0 is no. 1 is yes (what you select to
clear memory). Press R/# and original type at the
same time, after selecting 1 copy. Will display
Action completed or Error. Do after replacing
NVRAM.
5801-1 thru 15: Clears various memories.
5802-1: Continuous aging (free run). Press on. Default
is 0.
5-803 Inputs
Tests switches & sensors. Select the number and press Execute. Display will show "00H" or "01H" when sensor is
actuated, if it is working. If display does not change, the sensor is not working or you're on the wrong one. To
test in copy cycle, select copy mode and press Start.
37: Laser synch.
18: Upper paper size sensor.
1: Front door switch.
38: ADF position.
19: Lower paper size sensor.
2: Front door switch.
39: ADF cover open sensor.
20: Upper paper end sensor.
3: Right cover switch.
40: ADF set sensor.
21: Lower paper end sensor.
4: Right lower door switch.
41: ADF registration sensor.
22: Upper paper size sensor.
5: Optional tray cover.
42: ADF exit sensor.
23: Lower paper size sensor.
6: Upper relay.
43: ADF trail edge sensor.
24: Upper paper height sensor.
7: Lower relay.
44: ADF reverse sensor.
25: Lower paper height sensor.
8: Vertical transport sensor.
45: Platen cover sensor.
26: Paper lift sensor.
9: Registration sensor.
46: One-bin tray installed.
28: Type.
10: Exit sensor.
47: One-bin exit sensor.
30: Duplex installed or not.
11: Duplex inverter sensor.
48: One-bin paper sensor.
31: Lower lift sensor.
12: Duplex entry sensor.
49: One-bin tray sensor.
32: Main motor lock.
13: Duplex exit sensor.
50: Fan motor locked.
33: Laser polygon motor lock.
14: Bypass paper empty sensor.
51: Two-tray installed.
34: Lift motor lock.
15: Bypass paper size sensor.
53: Scan home sensor.
35: Total counter installed.
16: Upper paper empty sensor.
54: Duplex fan locked.
36: Key counter installed.
17: Lower paper empty sensor.
5-804 Output Tests
Turns on electrical components, such as lamps, motors and solenoids. Select the particular number. Press on to test.
Press off to stop.
29: ADF transport motor.
15: Upper feed clutch.
1: Main motor forward.
30: ADF feed motor.
16: Lower feed clutch.
2: Main motor; reverse.
31: ADF clutch.
17: Lift motor.
3: Quenching lamp.
32: ADF pickup solenoid.
18: Lift motor up.
4: Toner motor.
33: ADF stamp solenoid.
19: Lift motor down.
5: Fan; fast.
34: ADF gate solenoid.
20: Duplex inverter motor; reverse.
6: Fan; slow.
35: One-bin gate solenoid.
21: Duplex inverter motor; forward.
36: One-bin tray motor.
22: Duplex transport motor.
8: Bypass clutch.
37: One-bin tray motor; hold.
23: Duplex solenoid.
9: Upper paper feed clutch.
38: Fuser solenoid.
24: Duplex inverter motor; hold.
10: Lower paper feed clutch.
40: Duplex fan motor; high.
25: Duplex transport motor; hold.
11: Lower lift-motor; up.
41: Duplex fan motor; low.
26: Laser polygon motor.
12: Lower lift-motor; down.
27: Laser motor and laser diode.
13: Relay clutch.
28: Laser diode.
14: Relay clutch.

112

RICOH AFICIO 2016 / 2020 / 2020D

5807-1: Display language. 2 is North America.
5811-: Serial number.
5812-1: Phone number to be called for service. Use./*
key for (-). Use clear modes key to delete phone
number.
5812-2: Fax number to be printed on user counter report
for service. Use ./* key for (-). Use clear modes key
to delete phone number.
5816-1 thru 11: Remote service settings.
5821-1, 2: Japan only.
5824-1: NVRAM data upload. Upload SP and UP data
from flash memory on BICU to a flash card. 0 is
no. 1 is upload.
5825-1: NVRAM data download. Download SP data from
flash memory card to the BICU boards flash
memory. 0 is no. 1 is download.
5828: Network settings. 74 deletes password. 84 prints
settings. 90 is Telnet on/off. 91 is Web on/off.
5834: Operation panel read dump feature on/off.
5839: IEEE 1394 settings.
5840: IEEE 802.11b settings.
5842: Net file analysis.
5843: Operation panel read dump on/off.
5844: USB settings.
5845: Delivery server settings.
5846: UCS settings.
5848: Web service.
5849: Installation date.
5856: Remote ROM update.
5857: Debug log save function.
5858: Debug save when.
5859: Debug log save function.
5860: SMT/POP3/IMAP4.
5869: RAM disk enable/disable.
5870: Common key info.
5873: SD card application.
5901-1: Printer free run. 0 is no. 1 is free run. Press R/#
or OK twice to start.
5902-1: Print test pattern after entering copy mode.
5907-1: Plug & play for Win95 & later. Scroll with
right/left cursor. Press OK to select.
5913: Switchover permission time.
5914: Application counter display.
5918-1: Counter display.
5970: SSP debug serial output; dont touch.
5974: Scan router server.
5990-1 thru -5: SMC prints; all, SP, user program, log
data, big font.
5998: Memory clear.
6006-1: ADF side to side registration. Range is -7 to +9.5.
Default is 0.
6006-2: ADF lead edge registration. Range is -5 to +5.

Default is 0.
6006-3: ADF trail edge registration. Range is -3 to +3.
Default is -1.
6006-4: ADF side to side rear registration. Range is -7 to
+9.5. Default is 0.
6006-5: ADF sub-scan magnification.
6006-6: ADF skew adjust. Default is 1
6006-7: ADF skew correct. Default is 0.
6009-1: ADF free run. 0 is no. Select 1 and press OK to
run.
6010: Stamp adjustment.
6901-1: ADF APS original size sensors.
6910-1: Adjust ADF shading time interval. Default is 10.
7001-1: Displays total drum rotation time.
7401-1: Displays total of service error codes.
7403-1: Displays most recent 10 service calls per digit.
7502-1: Displays total of copy jam codes.
7503-1: Displays total original jams.
7504-1 thru 131: Total jams at various stations.
7505-1,210 thru 216: Display ADF jams at various
locations.
7506-5 through 255: Counter jams.
7507-1: Jam history.
7508-1: ADF original jam history.
7801-2: BICU board version
7801-5: ADF memory version.
7803-1: PM counter display. Pages since last PM.
7804-1: Reset PM.
Press OK key. Execute will display. Press the
button below Execute to clear the PM count. Wait
for complete to display.
7807-1: Reset error and jam counters. Press OK key.
Execute will display. Press the button below
Execute to clear the count If it does not reset it
will display Error.
7808:-1 Reset counters (not total). Press Original type
and OK key (or R/#) at the same time to reset.
7810-1: Reset key operator code. Press Original type and
OK key (or R/#) at the same time to reset.
7826, 7827: MF device; Japan only.
7832-1: Display SC codes and frequency.
7901: SC code occurrence. Dont touch.
7991-1 thru -5: Display various on-times, etc.
7992-1, -5: Reset timer count and error count.
8191-1: Scanned originals.
8192-1: Total pages scanned.

113

RICOH AFICIO 2016 / 2020 / 2020D

8221-1,-2: ADF originals fed, front and back.
8291-1: Stamped sheets.
8301-1 thru 255: All application scans.
8302-1 thru 255: Copier application scans.
8303-1 thru 255: Fax application scans.
8305-1 thru 255: All application scans.
8381-1: Print count.
8382-1: Copy count.
8383-1: Fax count.
8387-1: Print count/external.
8391-1: Large size count.
8411-1: Duplex count.
8421-1 thru 13: Prints processed.
8422-1 thru -5: Specific duplex types of count (1:2, 2:1, etc.)
8422-6 thru 13: Pages processed in various modes.
8423-1 thru 13: Same as 8422 but for fax.
8424-1 thru 13: Same as 8422 but for print.
8425-1 thru 13: Same as 8422 but for scan.
8426-1 thru 13: Same as 8422 but for print.
8441-1 thru 255: Print count by paper sizes.

8442-1 thru -10, 254, 255: Paper counts.
8443-1 thru -10, 254, 255: Paper counts for fax.
8444-1 thru -10, 254, 255: Paper counts for printer.
8445-1 thru -10, 254, 255: Paper counts for scan.
8447-1 thru -10, 254, 255: Paper counts for scan.
8451-1 thru -5: Paper source counts.
8461-1 thru -8: Paper type counts.
8462-1, -4,-7, -8: Paper size print counts.
8463-1 thru-8: Paper size fax counts.
8464-1 thru-8: Paper size fax counts.
8521-1 thru 7: SP counts by finisher mode.
8522-1 thru 7: SP counts by finisher mode.
8523-1 thru -7: Fax counts by sort, stack, staple, booklet,
z-fold, punch and other.
8524-1 thru -7: Print counts by sort, stack, staple,
booklet, z-fold, punch and other.
8525-1 thru -7: Scan counts by sort, stack, staple,
booklet, z-fold, punch and other.
8771-1: Developer rotation count.
8801-1: Percentage of toner remaining.
8941-1 thru -9: Time spent in each mode.
9801-1 thru -7: DCS debugging.
NVRAM data download. Done with flash cards.

Shut power and remove rear middle cover. Insert flash card in slot. (Printed side of flash card faces out). Turn on
power. Enter SP5-825-1. In about one second, the machine will erase settings and overwrite them with new
settings onto NVRAM on BICU board. When finished, shut power, remove flash card and reinstall cover.
NVRAM data upload. Done with flash cards.
Shut power and remove rear middle cover. Insert flash card in slot. (printed side of flash card faces out). Turn on
power. Enter SP5-824-1. In about 20 seconds, the machine will erase settings on the flash card and overwrite
them with new settings. When finished, shut power, remove flash card and reinstall cover.
Firmware update procedure for MFP only models:
SD card preparation: Format SD (secure data) card from the appropriate website. Sorry. I cant help you know
which website that is. That information may change and/or be available only to authorized dealers and might be
password protected. This applies only to firmware files with .fwu suffix. It does not apply to .bin suffix. Shut
power. Create a romdata folder on the card. Create these folders in romdata: B121, B620, B622, B681, B685.
download the firmware from the website and store each file in the folder with the first 4 digits that match it (B121,
B658, etc.)
USER TOOLS: customer adjustments, some of which the technician may find useful. Select User Tools button (will
have a symbol in a diamond/123) and then User tools program. Then select System settings. Press a tab to
display choices. Make changes. When done, press User tools to exit.


114

RICOH AFICIO 2051 / 2060 / 2075

Similar (and probably identical) Machines:
2051: Gestetner DSm651sp, Lanier LD151sp,
Savin 4051sp.
2060: Gestetner DSm660sp, Lanier LD160sp, Savin 4060sp.
2075: Gestetner DSm675sp, Lanier LD175sp,
Savin 4075sp.
Speed: 2051 is 51 copies per min.
2060 is 60 copies per min. 2075 is 75 copies per min.
Dimensions with document feeder: H: 46; W: 27;
D: 30; Weight: 448 lbs.
Warm-up: 30 seconds.
Aficio 2051: $21,000.00. Year of introduction: 2004.
CONSUMABLES
SUPPLY
DESIGNATION
YIELD
SUPPLY
DESIGNATION
YIELD
Toner: All are 1100 grams with a yield of 43,000 copies per
Lanier Toner: 480-0089 ........................ Type 6110D.................
cartridge.
Lanier Developer: 480-090 ................... Type 24 .......................
Developer: All are 900 grams with a yield of 350,000 copies
Savin Toner: 9883 ................................ Type 6075 ...................
though PM is done at 300,000.
Savin Developer: B065 9645 ................ Type 6075 ...................
Ricoh Toner: 885400 ............................. Type 6110D.................
Drum ............. B064 9510...................... 300,000 ......................
Ricoh Developer: 885281 ...................... Type 24 .......................
Staples (Type H) ................................... 411508 ... 5,000 staples
Gestetner Toner: 89883......................... 6002/7502 ...................
Staples (Type K) .................................. 410801 ... 5,000 staples
Gestetner Developer: B064 9645 .......... DD9 .............................
Staples (Type L) ................................... 411241 ... 2,000 staples
Note: It is possible that toner cartridges are not interchangeable between Gestetner, Lanier, Ricoh and Savin.
Abbreviations used for this machine

BCU: Base control unit
IOB: Input/output board
IPU: Image processing unit
PCU: Photoconductor cleaner unit (drum/cleaner unit)
PSU: Power supply unit
PTL: Pre-transfer lamp.

SBU: Sensor board unit
SCS: System control service
VIB: Video interface board (?)

Item
Designation
Document feeder ......................... None: standard on machine

Exit tray (if no finisher) ......................................................B476
Finisher (3000-sheet saddle-stitch with 50 sheet stapler).B468
Finisher (3000-sheet with saddle-stitch & 50 sheet stapler) . B469
Finisher (with 100-sheet stapler) SR840...........................B478
Finisher (with 50 sheet stapler & Z-fold) SR841 ...............B706
Finisher SR861 .................................................................B674
Finisher jogger unit type 1075 ..........................................B513
Punch unit for 50-sheet stapler/finisher type 1045............B377
Punch unit type 850 ..........................................................B812
Punch unit type 1075 ........................................................B531
Item
Designation
Z-folding unit type 2105 ....................................................B660

Cover interposer tray ........................................................B470
9-bin mailbox CS390 ........................................................B471
Large capacity tray LCT RT43 ..........................................B473
LCT legal kit......................................................................B474
LCT ledger kit ...................................................................B475
Print/Scan kit type 1075 ......................................... G338/G339
Print/scan kit type 2075.....................................................B659
Copy connector cable type 2105 ............................ B328/B525
File format converter ............................................... B519/B609
Key counter bracket type 1027 .........................................B452

115

RICOH AFICIO 2051 / 2060 / 2075

Copy Count: Press Counter button on control panel. Service manual also shows a mechanical counter which
appears to be in the lower front right side of the machine.
Developer replacement & calibration: Remove shutter cover (one screw), lock screw and toner bottle. Remove the
face plate (thumb screw and two screws). Note the faceplate tab location when you reassemble later. Close the
shutter on the toner pipe. Unplug two connectors. LCT might interfere with developer unit removal and it may have
to be unplugged and/or moved. Close pipe shutter, slide developer unit slightly to right and pull developer unit out
of machine. Remove toner hopper (two screws) by rotating it as you lift it off. Empty old developer. When installing
new developer, first check lot number on the bag. You will need this in the SP mode for developer calibration.
Reassemble and reinstall developer unit. You might have to manually turn the couplings on the rear of the unit to
get it to install properly. Be sure pile line shutter is in open position. Open the front door. Turn on power. Press
Clear modes key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1."
Press "0." Press "7. Then press and hold down the "Clear/Stop" key for three seconds. Press Copy SP. Enter
2801. Enter the lot number of the developer (printed on package) and press # key. Press Execute. Be sure to
perform this procedure immediately. Dont let the machine run without doing this.
Used Developer unit: If you install a used developer unit (with developer in it), you should check Vref in SP2220 and
set to that value after reinstallation.
Developer filter: After removing developer unit, as described above, remove toner hopper and filter case and replace
filter.
Charge corona removal: With developer unit already removed, remove one screw and one connector for charge
corona and slide it out.
Charge corona cleaning pads: Remove charge corona, remove corona wire and remove rld. The cleaning pads are
held in by a plastic snap ring.
Drum replacement: Remove developer unit and charge corona, as described above. Remove one screw and one
connector and pull drum unit out by its knob. Drum cylinder apparently can be lifted out. Remove & replace drum.
Use starting powder on new drum. Do SP mode 2001-001 and 2962.
Drum cleaner filter: Remove developer unit, charge corona, drum unit and drum cylinder as described above.
Replace filter.
Drum cleaner blade replacement: Remove developer unit, charge corona, drum unit and drum cylinder as described
above. Blade is mounted with two screws. Coat blade edge with starting powder before installing. Dont let blade
pinch the side seals on the cleaner unit.
Drum cleaner brush replacement: Remove drum and drum blade as described above. Remove the drive coupling on
the rear of the cleaner unit (one screw). Remove the bushing under the coupling (one screw). Remove and replace
the brush. Manual recommends cleaning the ID sensor at this time also.
Drum separator pawls: Remove drum as described earlier. Remove the separator bracket (two screws). Remove the
spring to replace the pawls (two pawls).
Transfer belt removal and replacement: Remove drum unit as described earlier. Unplug transfer belt connector.
Remove lock plate (one screw). While holding the unit, unlock the release lever and pull the unit out of the
machine. This can be done without removing the drum but to do so you must be very careful not to scratch the
drum when removing the unit. With the transfer belt unit out of the machine, unplug the transfer and ground
connectors and raise the belt vertically but no more than 90 degrees. Remove two screws to release the drive
roller. Press it to release tension so that you can remove the belt and replace it. When installing belt, contact points
should be clean, the belt should be centered. Be sure it is in correct relation to the transfer terminal. Test it
manually by cranking by hand to make sure the waste toner coil is working. Always replace the transfer roller
cleaning blade when replacing the belt.
Transfer roller cleaner blade: Remove transfer belt as descried above. Blade is mounted with two screws towards
the outside (not the inner two). Dust edge of blade with starting powder.
Waste Toner: Open front door, remove locking pin that goes through bottom plate. Slide out the bottle and the bottom
plate. Replace the bottle. Waste toner from both the drum and the transfer belt are channeled to the same waste
bottle. The machine also seems to reuse some of the toner.

116

RICOH AFICIO 2051 / 2060 / 2075

Ozone & dust filters: Two on back of machine under small access cover which is held in with one screw vertically
through the top of the cover. There is also a dust filter on the rear of the machine and an internal dust filter that is
pulled out through the front of the machine. There is a developer filter located on the developer unit under the
toner hopper.
Fuser unit removal: Slide out the transfer unit. Remove the screw from the knob. Insert a screwdriver tip into the shaft
to hold it and remove the knob. Remove the cover (three screws). Release fuser lock lever and slide fuser out to
service position. Open the pawl assembly and remove the stopper bracket on the rear (one screw). Unplug two
connectors to lift the fuser out.
Fuser web cleaning roller removal and replacement: Slide fuser unit to its service position. Remove two screws
and unplug two connectors. Remove upper cover (one screw). Remove the two fuser web shafts (one screw
each). Remove the web cleaning rollers from the pins. Remove the spring to allow you to remove the bushing.
Remove and replace web cleaner roller. Install the new web. Be sure it goes under the feeler/actuator of the webend sensor. There should be no slack in the web. Go to SP mode and enter SP1902-001 to reset web counter to 0
(which will clear the SC550 error code). Service manual also says to enter SP1902-001 value in the SMC report.
Fuser pressure roller cleaning roller: Slide out fuser unit and you may have to remove it completely. Remove lower
cover (one screw). Remove cleaner roller bracket (on right side-two screws). Remove the cleaning roller which is
held in by one screw going vertically upward through a bracket on the front. Replace the roller. You might wish to
lubricate the bushings with the Barrierta grease if they are noisy.
Fuser separator pawls: Remove fuser unit as described earlier. Remove top cover (one screw) and bracket (one
screw and one spring). Remove the inner cover. Unhook the spring off of each pawl to replace the pawl.
Touch screen calibration: If there is a problem or if a memory clear was done, this will be necessary. Do not use
items 2 thru 9 on the menu and do not press Reset while doing this procedure. If the touch panel is not working
properly, do the following. Press Clear Modes key.
Press these keys in sequence. 1, 9, 9, 3, clear/stop, clear/stop, clear/stop, clear/stop, clear/stop.
Select Touch screen adjust or press 1. Touch the center of the circle in the upper left corner and then the lower
right corner of the panel using a pointer that does not have a sharp tip. Touch a few more spots on the panel to
see that the marker (+) appears exactly where touched. When satisfied (if not, repeat procedure) touch # OK.
Press # Exit when done.

PART DESCRIPTION
Barrierta grease ...............................A257 9300 ... .....................
BCU board ......................................B163 5122 ... 129 3 ............
Bypass clutch ..................................AX20 0242... 69 22 ............
Bypass feed roller ............................AF03 1083 ... 69 11 .... 300K
Bypass photo interrupter..................AW01 0098.. 69 2 ..............
Bypass pickup roller.........................AF03 1080 ... 69 17 .... 300K
Bypass separator roller....................AF03 2080 ... 71 15 .... 300K
Bypass size switch...........................A096 5335 ... 61 18 ............
Bypass tray assembly......................B065 2730 ... 61 8 ..............
Cassette ..........................................B140 6502 ... 58 1 ..............
Casters (4) .......................................AH01 2016 .. 153 7 ............
CCD.................................................B065 1721 ... 45 6 ..............
Charge corona assembly.................B070 2010 ... 83 3 ..............
Charge corona grid ..........................A096 2057 ... 83 28 .... 300K
Charge corona wire ........................B070 2364 ... 83 19 .... 300K
Charge corona wire cleaner motor...AX04 0061... 83 23 ............
Charge corona wire cleaner pad......A096 2063 ... 83 7 ...... 300K
CNB board ......................................B140 5230 ... 137 18 ..........
Controller board ..............................B141 5835 ... 133 14 ..........
Counter............................................AX31 0047... 147 7 ............
CSS board .......................................A265 5154 ... 137 24 ..........
DC power supply .............................AZ24 0092 ... 141 7 ............
PART DESCRIPTION
DDR-DIMM: 128MB ........................B584 5010 ... 133 15 .........
Developer ........................................885281......... ............. 300K
Developer bushings (2)....................AA08 0152... 81 6 .............
Developer bushings (4)....................B065 3069 ... 81 3 .............
Developer filter.................................AA01 2060... 79 17 .... 300K
Developer filter.................................AA01 2060... 85 97 .... 300K
Developer gear/knob .......................B065 3071 ... 79 7 .............
Developer gear; 17t .........................B065 3098 ... 79 11 ...........
Developer gear; 25t .........................AB01 3790... 79 13 ...........
Developer gear; 41t .........................B065 3065 ... 79 8 .............
Developer HVT ................................AZ30 0053 ... 139 5 ...........
Developer mag roller........................B065 3062 ... 81 1 .............
Developer motor ..............................B141 5305 ... 123 1 ...........
Developer unit .................................B140 3050 ... 79 1 .............
Developer unit toner density sensor ...AW23 0015.. 79 10 ...........
Document feeder actuator ...............B477 1185 ... 41 13 ...........
Document feeder contact image sensor (for upper side of
original when duplex scanning) ....B477 5840 ... 33 14 ...........
Document feeder control board .......B477 5581 ... 39 8 .............

117

RICOH AFICIO 2051 / 2060 / 2075

PART DESCRIPTION
Document feeder exit motor (square) .. B477 3731... 39 11............
Document feeder feed-in actuator ... A806 1351... 23 6..............
Document feeder feed-in
photo interrupter .......................... AW02 0086 . 23 10............
Document feeder frame
photo interrupters (2) ................... AW02 0075 . 41 14............
Document feeder motor (square, large) B477 3711... 37 1..............
Document feeder motor; small round
(towards front).............................. A806 2911... 39 30............
Document feeder motor; small round
(towards rear) .............................. AX04 0096 .. 37 25............
Document feeder original transport
photo reflective sensor................. AW01 0049 . 31 19............
Document feeder
photo interrupter / actuator........... AW02 0095 . 27 17............
Document feeder
photo interrupter / actuator (3) ..... AW02 0104 . 27 16............
Document feeder
photo reflection sensor (2) ........... AW01 0049 . 27 22............
Document feeder photo sensors (3)... AW01 0087 . 23 28............
Document feeder pickup roller......... B477 2225... 25 6.. 80K orig
Document feeder pull-out roller ....... B477 2351... 27 21............
Document feeder registration sensor... AW01 0049 . 29 17............
Document feeder reverse roller/
separator roller....................... A859 2241 ..... 33 10 ... 80K orig
Document feeder scan motor .......... B477 3721... 39 13............
Document feeder slit glass .............. BC01 2003 .. 43 6..............
Document feeder to copier harness ... B477 5751... 39 1..............
Document feeder transfer area
photo interrupters (2) ................... AW02 0075 . 33 19............
Document feeder tray base
(L-shaped) ................................... B477 1731... 23 20............
Document feeder tray base (squarish). B477 1761... 23 27............
Document feeder white mat............. B477 2711... 21 2..............
Document feeder feed belt .......... A806 1295 ... 25 22 ... 80K orig
DRB board....................................... B140 5185... 137 21..........
Drive stepper motor (square)........... AX06 0151 .. 123 2............
Drum cleaner blade ......................... AD01 1083 .. 89 8...... 300K
Drum cleaner brush (X/XMB51) ...... AD04 2038 .. 87 7...... 300K
Drum cylinder .................................. B064 9510... 85 25.... 300K
Drum potential sensor ..................... AW33 0003 . 85 6..............
Drum recovery blade??
Cleaner entry seal........................ B065 2362... 89 24............
Drum separator pawl assembly (1).. B065 2336... 89 33............
Drum separator pawls (2) ................ AD02 5024 .. 89 4..............
Duplex clutch................................... AB01 1496 .. 119 6............
Duplex clutch................................... AX20 0243 .. 119 6............
Duplex jogger motor (small round) .. B065 4650... 117 11..........
Duplex photo interrupter ................ AW02 0120 . 121 3............
Duplex photo interrupter / actuator (2) . AW02 0128 . 121 13..........
Duplex photo interrupter / actuator .. AW02 0130 . 113 20..........
Duplex photo interrupter / actuator (2) . AW02 0130 . 121 14..........
Duplex photo interrupter/
actuator assembly........................ AW02 0130 . 113 20..........
PART DESCRIPTION
Duplex photo interrupter/
actuator assembly........................AW02 0130.. 121 14 ..........
Duplex reverse motor (large) ...........B065 4780 ... 117 1 ............
Duplex reverse roller (driven) ..........AF02 0484... 117 24 ..........
Duplex transport motor ....................B065 4765 ... 117 6 ............
Exit section motor ............................B140 4324 ... 109 25 ..........
Exit section photo interrupter /
actuator assembly........................AW02 0133.. 107 13 ..........
Exit section rear fuser plate .............B065 4154 ... 107 31 ..........
Exposure lamp ...............................AX50 0081... 47 9..............
Exposure lamp harness flat cable....B065 5610 ... 47 21 ............
Exposure lamp inverter board..........AZ50 0060... 47 23 ............
Exposure scan unit (includes lamp and
inverter board)..............................B065 1731 ... 47 25 ............
Fan ..................................................AX64 0137 .. 4 18..............
Fan (electrical section) ....................AX64 0137... 129 12 ..........
Fan (electrical section) ....................AX64 0147... 135 15 ..........
Fan (electrical section; in curved housing,
horizontal-sirocco)........................A293 1095 ... 137 5 ............
Fan (electrical section;
in curved housing, vertical) ..........AX65 0030... 137 12 ..........
Fan (electrical section; mounted diagonally,
towards top) .................................AX64 0136... 139 4 ............
Fan (exposure area; 2) ....................AX64 0135... 45 17 ............
Fan (front)........................................AX64 0137... 15 18 ............
Fan (operation panel) ......................AX64 0110... 17 14 ............
Fan; upper frame, horizontal............AX64 0136... 149 19 ..........
Finisher: All finisher part numbers are in a separate
2051 / 2060 / 2075 / 2090 / 2105 finisher parts section ..........
Fuser cleaner felt pressure roller .....B140 4182 ... 95 14 .... 300K
Fuser cleaner web/felt motor ...........AX04 0136... 95 27 ............
Fuser cleaner web/felt .....................B140 4181 ... 95 16 .... 300K
Fuser cleaning roller ........................AE04 2066... 105 10 .. 300K
Fuser cleaning roller bushings (2) ...AE03 1026... 105 8 .... 300K
Fuser entry plate .............................B140 4131 ... 97 2..............
Fuser exit gear ................................AB01 1319... 103 7 ............
Fuser exit switch assembly..............AW20 0005.. 103 15 ..........
Fuser exit switch assembly
(includes switch above)................B065 4074 ... 105 14 ..........
Fuser gear end actuator
(on gear-shaft) .............................B140 4320 ... 105 31 ..........
Fuser gear end photo interrupter ....AW02 0056.. 105 26 ..........
Fuser gear; 30t ................................B140 4264 ... 105 30 ..........
Fuser gear; drive ............................AB01 2317... 105 22 ..........
Fuser gear; idler .............................AB01 2318... 105 21 ..........
Fuser heat lamp; 280W auxiliary ....AX44 0215... 101 28 ..........
Fuser heat lamp; 550W ..................AX44 0213... 101 26 ..........
Fuser heat lamp; 650W ..................AX44 0214... 101 27 ..........
Fuser heat roller ..............................AE01 1095... 101 1 .... 300K
Fuser heat roller bearings (2) ..........AE03 0054... 101 2 .... 300K
Fuser heat roller bushings (2)..........AE03 2026... 101 3 ............
No yield stated but probably should change at 300K
Fuser heat roller gear ......................B140 4194 ... 101 6 ............

118

RICOH AFICIO 2051 / 2060 / 2075

PART DESCRIPTION
Fuser heat roller separator
pawl springs (10)..........................AA06 0914... 97 25 ............
Fuser heat roller separator pawls (5)..AE04 4060... 97 27 .... 300K
Fuser motor .....................................AX06 0275... 123 23 ..........
Fuser oil supply roller bushing; front B140 4191 ... 95 9 ...... 300K
Fuser oil supply roller bushing; rear.B140 4192 ... 95 40 .... 300K
Fuser photo interrupter ....................AW02 0120.. 95 29 ............
Fuser pressure roller........................AE02 0145... 101 7 .... 300K
Fuser pressure roller bearings (2)....AE03 0053... 101 8 .... 300K
Fuser thermistor bracket; middle ....B140 4197 ... 101 18 .. 300K
Fuser thermistor; center...................AW10 0052.. 101 20 .. 300K
Fuser thermistor; inner back ............AW10 0096.. 101 19 .. 300K
Fuser thermostat (2) 192 degrees ...AW11 0040.. 101 9 ............
Fuser thermostat (2) 211 degrees ...AW11 0052.. 101 10 ..........
Fuser unit ........................................B140 4001 ... 97 1 ..............
Fuser web actuator ..........................B140 4195 ... 95 38 ............
Grease (Barrierta)............................A257 9300 ... .....................
Hard drive; Hitachi: 40GB ................B514 5970 ... 131 13 ..........
Image Density sensor ......................A134 5251 ... 89 21 ............
Image processing unit (IPU) board .B110 5144 ... 133 17 ..........
Interface board ................................B070 5625 ... 135 8 ............
Interlock switch ................................1204 2390 ... 137 106 ........
Laser slit glass .................................AC01 5037 .. 51 28 ............
Laser sync detect board ..................B140 5301 ... 51 29 ............
Laser unit.........................................B140 1852 ... 51 30 ............
LCT RT-43 B473 casters (3)............AH01 2007 .. 3 28 ..............
LCT RT-43 B473 feed roller......... AF03 1064 ... 5 20 ..300K uses
LCT RT-43 B473 main control board..B473 5110 ... 11 14 ............
LCT RT-43 B473 photo interrupter ..AW01 0056.. 5 11 ..............
LCT RT-43 B473 photo interrupter ..AW01 0098.. 5 4 ................
LCT RT-43 B473 pickup roller .........AF03 0050 ... 5 24300K uses
LCT RT-43 B473 separator roller.....AF03 2050 ... 7 18300K uses
LCT RT-43 B473 tray drive area
photo interrupter...........................AW02 0012.. 11 19 ............
photo interrupters (4) ...................AW02 0086.. 11 12 ............
photo reflection sensor.................AW01 0091.. 11 22 ............
push switch ..................................B473 5170 ... 11 5 ..............
LCT RT-43 B473 tray
drive area switches (2) .................1204 2582 ... 11 102 ..........
LCT RT-43 B473 tray drive motor....C407 5550 ... 9 9 ................
LCT RT-43 B473 tray drive
photo interrupter...........................AW01 0098.. 11 20 ............
Mailbox CS390 B471 bins (9) ..........B471 6111 ... 3 20 ..............
Mailbox CS390 B471 control board .B471 5110 ... 7 17 ..............
Mailbox CS390 B471 drive motor ....B386 4151 ... 9 1 ................
Mailbox CS390 B471
paper actuator (9) ........................G518 2262... 5 1 ................
Mailbox CS390 B471
photo interrupters (15) .................AW02 0086.. 5 2 ................
Mailbox CS390 B471 sensors (9) ....AW01 0088.. 5 14 ..............
PART DESCRIPTION
Mailbox CS390 B471
transport actuator (5)....................G518 2272... 5 16 .............
Main motor.......................................B140 1110 ... 125 19 .........
Micro switch (near power switch) .....1204 2521.... 145 107 .......
Micro switch (near power switch)
actuator assembly ........................B065 5041 ... 145 2 ...........
Mother board ..................................B065 5202 ... 131 23 .........
Motor (on rear frame in
square-shaped housing)...............A248 6167 ... 143 7 ...........
Motor; paper tray (lift?)
2 on rear frame.............................AX04 0135... 135 8 ...........
N-PI board .......................................B138 5154 ... 135 7 ...........
Operation panel assembly ...............B140 1404 ... 19 1 .............
Operation panel LCD .......................B140 1430 ... 19 8 .............
Operation panel LCDC board ..........B163 5173 ... 19 6 .............
Operation panel left board ...............B140 1423 ... 19 5 .............
Operation panel right board .............B140 1422 ... 19 12 ...........
Operation panel start button ............B065 1441 ... 19 21 ...........
Operation panel touch screen..........A229 5216 ... 19 13 ...........
Ozone filter (front) ............................AA01 0114... 17 23 .... 300K
Ozone filter (rear).............................AA01 2128... 17 18 .... 300K
Paper feed motor .............................B065 6323 ... 65 38 ...........
Paper feed photo interrupter (1).......AW02 0056.. 63 22 ...........
Paper feed photo interrupters (3).....AW01 0098.. 63 13 ...........
Paper feed pickup roller ...................AF03 0080 ... 69 17 .... 300K
Paper feed roller ..............................AF03 1082 ... 63 3 ...... 300K
Paper pickup roller ...........................AF03 0081 ... 63 1 ...... 300K
Paper separator roller .....................AF03 2080 ... 65 36 .... 300K
Paper tray motor (Lift?; 2 of them) ...AX04 0135... 143 8 ...........
PFC board ......................................B140 5132 ... 141 3 ...........
Platen glass .....................................AC01 2067... 43 13 ...........
Platen glass original sensors (2)......AW01 0059.. 43 18 ...........
Power supply ...................................AZ23 0140 ... 135 12 .........
Power switch....................................1204 2598.... 145 104 .......
Quenching lamp...............................A096 5320 ... 85 4 .............
Registration area motor ...................B065 6323 ... 71 22 ...........
Registration area photo interrupter ..AW01 0098.. 71 22 ...........
Registration photo interrupter ..........AW02 0056.. 71 25 ...........
Registration photo interrupter ..........AW02 0120.. 73 22 ...........
Registration roller; lower (X/XMB32)...B065 2617 ... 71 5 .............
Registration roller; upper (X/XMB32) ..B065 2613 ... 71 6 .............
Scan cables (2)................................B140 1715 ... 49 5 .............
Scan home sensor ...........................AW02 0056.. 49 10 ...........
Scan motor ......................................B065 1708 ... 49 16 ...........
SDRAM-DIMM board ......................B140 5218 ... 135 3 ...........
SDRAM-DIMM: 128MB ...................G331 5720... 135 2 ...........
SDRD board ....................................B065 5180 ... 49 13 ...........
Tandem tray lift motor ......................AX04 0107... 53 34 ...........
Tandem tray photo interrupter (1) ....AW02 0008.. 53 3 .............
Tandem tray photo interrupters (2) ..AW02 0056.. 53 35 ...........
Tandem tray photo interrupters (4) ..AW02 0056.. 57 9 .............
Tandem tray photo interrupters (5) ..AW02 0120.. 55 10 ...........
Temperature / humidity sensor ........AW14 0010.. 141 16 .........

119

RICOH AFICIO 2051 / 2060 / 2075

PART DESCRIPTION
Test chart (package of 10)............... A292 9500... .....................
Toner bottle drive unit...................... B065 3301... 75 39............
Toner collector outlet sub-unit
(horizontal tube, etc.) ................... B065 3552... 127 23..........
Toner collector outlet sub-unit
photo interrupter .......................... AW02 0120 . 127 31..........
Toner collector push switch (2)........ AW50 0023 . 127 4............
Toner collector transfer assembly ... B065 3554... 127 37..........
Toner collector transfer assembly
(vertical tube, etc.) X/X MB11 ...... B065 3551... 127 37..........
Toner end sensor ............................ AW31 0003 . 77 11............
Toner filter ....................................... B070 2114... 145 9............
Toner motor..................................... A229 3240... 75 4..............
Toner sensor ................................... AW23 0015 . 79 10............
Toner separation case..................... B065 3161... 77 1...... 600K
PART DESCRIPTION
Toner supply unit (does not include bottle drive unit
or motor) ......................................B065 3111 ... 77 18 ............
Transfer belt ...................................A293 3899 ... 91 5...... 450K
Transfer belt cleaner blade ..............AD04 1076 .. 93 1...... 450K
Transfer belt cleaning roller .............A293 3916 ... 93 8..............
Transfer belt HVT ............................AZ32 0107... 93 26 ............
Transfer belt unit .............................B140 3850 ... 91.................
Transfer belt unit anti-static plate/
discharge plate.............................B065 3947 ... 91 21 .... 300K
Transfer unit release lever ...............B065 3832 ... 147 1 ............
Vertical transport area micro switch ...1204 2521 ... 67 102 ..........
Vertical transport paper feed unit
paper bank ..................................B140 6200 ... 67 1..............
Vertical transport paper feed unit
paper feed motor..........................B065 6323 ... ??.................
VIB board (exposure section) ..........B065 5195 ... 45 15 ............

ERROR CODES
reset by turning power off and back on again. Some codes will require a technician to reset them. The reset
procedure is: Enter SP mode. Turn power off and then back on.
If you cannot enter service mode, contact the administrator and ask him or her to log in with the user tool and set
Service Mode Lock to off. Follow these steps: User tools>System Settings>Administrator tools>Service mode
lock> OFF. Use SP5169 and set it to 1 if you need printer bit switches. Door Open: Fuse FU105 blown.
440: Main motor locked or its driver board.
101: Exposure lamp.
441: Developer motor locked or its driver board.
120, 121, 122, 123: Scan home problem or fuse FU107.
490: Fan locked or disconnected.
143: SBU problem: Exposure lamp, exposure lamp
regulator, dirty optics, white plate problem.
495: Toner recycling drive problem or toner end sensor.
144: SBU or VIB.
496, 497: Toner collector bottle problem.
181: Contact image sensor lamp problem.
501: 1st tray lift problem; motor, solenoid, too much paper.
183: Contact image sensor auto adjust problem; bad
502: 2nd tray lift problem; motor, solenoid, too much paper.
CIS, dirty exposure glass, dirty white roller.
503: 3rd tray lift problem; motor, solenoid, too much paper.
184: Contact image sensor transmit problem; CIS,
504: 4th tray lift problem; motor, solenoid, too much paper.
harness, power supply, BCU or IPU.
507: LCT feed motor problem.
300: Charge corona.
510: LCT lift motor, sensor, paper end sensor or pickup
303: Charge grid, power pack, connection or harness.
solenoid problem, fuse FU103 or fuse FU110.
304: Charge grid, corona, harness or power pack.
515: Tandem rear fence motor.
305: Charge corona wire cleaner.
520, 521: Duplex jogger motor or sensor.
531: Fuser exit motor or its driver.
310 through 317: Drum potential sensor error. These
541: Fuser thermistor open or thermistor trouble.
codes wont display but will be viewed if SP3901 is
542: Fuser temperature too low; lamp, thermostat or
turned on.
thermistor.
321: Laser write problem; BICU.
543: Fuser temperature too high; PSU, IOB or BICU.
322: Laser 1 synch. problem; IPU board or detector.
544: Fuser temperature too high; PSU, IOB or BICU.
335 thru 338: Polygon motor, its driver or IPU board.
545: Fuser temperature too high; thermistor damaged or
340 thru 342: Toner density sensor error; sensor, IOB or
out of position or lamp disconnected.
toner bottle motor.
547: Zero cross problem; AC power line noise.
345: Developer bias or power pack.
550: Oil supply/cleaning web finished (Reset by setting
350 thru 354: Image density sensor.
SP1902-001 to 0 after replacing.)
401: Transfer roller or power pack.
551: Fuser thermistor error.
402: Transfer roller or power pack.
552: Fuser thermistor or lamp.
430: Quenching lamp error.

120

RICOH AFICIO 2051 / 2060 / 2075

755: Z-fold timing sensor dirty or defective.
553: Fuser thermistor, PSU, IOB or BICU.
756: Z-fold lead edge sensor dirty or defective.
555: Fuser lamp, thermistor or circuit breaker.
757: Z-fold EEPROM/main control board.
569: Fuser pressure release motor problem; motor,
sensor, connector.
818: System program, controller board or optional board;
power off/on or controller board.
590: Toner collector motor problem; motor, driver board,
sensor.
819: Bad software, controller board or option board.
599: Exit motor (Japan only).
821: Controller board (not displayed except in SMC report).
610, 611: Serial line connection, external noise.
822: Hard drive problem.
612: Software error.
823: Controller board or NIB.
620, 621, 623, 624, 626, 627: Serial line connection,
824: NVRAM or controller board.
external noise.
826: NVRAM or RTC battery.
630: Communication problem; no action needed.
828: Software, controller or ROM.
670: Engine startup error; BCU or PSU problem.
833: ASCI, SSCG, AGPI-Northbridge or Mother board.
672: Controller startup error; controller installed wrong,
834: Optional memory RAM DIMM.
stalled or defective.
850: IP address, NIB or controller board.
700: ADF pickup roller problem; home sensor, motor,
851: 1394 I/F connection, I/F interface or controller board.
belt or ADF board.
853, 854, 855, 856: Wireless LAN card missing or defective.
701: ADF bottom plate motor problem; sensor, motor or
857: USB connection or controller board.
board.
860, 861: Hard drive.
720: Finisher transport motor problem.
863: Hard drive.
722: Finisher jogger motor, sensor or board.
864: Hard drive.
724: Finisher stapler hammer motor, jam or overload.
865: Hard drive.
725: Finisher stack feed-out motor, sensor, motor
866: Download correct program to SD card.
overload or board.
867: Insert SD card and cycle power off/on.
726: Finisher upper tray lift motor, overloaded or sensor.
868: SD card not inserted properly or defective.
727: Finisher stapler rotation motor, sensor or overload.
870: Software; cycle power off/on or bad hard drive.
729: Finisher punch motor problem or sensor.
873: Do SP5832-007 to format hard drive-mail transmit
730: Finisher stapler motor problem or sensor.
data to initialize hard drive.
732: Finisher shift roller motor or sensor.
874: Power off/on, install data overwrite security unit
733: Finisher lower tray lift motor, height sensor 1 or 2.
again or hard drive bad.
735: Finisher pre-stack motor or sensor.
875: Power off/on.
736: Finisher exit guide motor problem or sensor.
880: Replace MLB.
737: Full finisher stapler hopper or sensor problem.
900: Electrical copy counter has unrecognizable reading.
738: Finisher pressure plate motor problem or sensor.
NVRAM problem.
739: Finisher folder plate motor error or sensor.
901: Mechanical counter problem.
740: Finisher front saddle-stitch stapler motor problem or
920: Software; off/on or change controller firmware or
sensor.
could be insufficient memory.
741: Finisher rear saddle-stitch stapler motor problem or
921: Font not on SC card.
sensor.
925: Net file function error. Several choices: Use
742: Finisher jogger side fence motor or sensor.
procedures for SC860-865 for hard drive errors. If
743: Finisher shift motor, sensor, jogger motor.
not one of those errors, initialize the netfile partition
750: Cover interposer bottom plate motor or sensor.
with SP5832-011. before you do this, go to user
tools and do delivery settings and do Document
751: Z-fold motor or overload.
Management>batch delete transfer. Do 5832-011,
752: Z-fold lower stop motor or sensor.
then cycle power off/on. If none of these works,
753: Z-fold upper stopper motor or sensor.
replace hard drive.
754: Z-fold fan.
Hard drive status codes
-1: Not connected.
-6: Error in label read/check.
-11: Drive size too small.
-2: Not ready.
-7: File system repair failed.
-12: Partition requested not available.
-3: No label.
-8: File system mount failed.
-13: Device file not available.
-4: Incorrect partition.
-9: Drive does not answer command.
-5: Error in label read/check.
-10: Internal kernel error.

121

RICOH AFICIO 2051 / 2060 / 2075

953, 954, 955, 964: Software.
984, 985, 986: Controller board, BICU.
990, 991: Software error; reboot.
DOWNLOAD ERROR CODES & SOLUTIONS
01: Use correct card.
02: Power off/on.
03: Power off/on or install missing ROM DIMM.
04: Power off/on, set dipswitch 1 to on and retry, replace
RAM DIMM, replace controller board.
RAM DIMM, replace controller board.
controller board.
19: Software defective.
20: Power off/on, controller board.
21: Power off/on, replace RAM, controller board.
22: Power off/on, replace card, controller board.
23: Power off/on, replace card, controller board.
992: Software defective.

997, 998: RAM or DIMM problem..
30: Hard drive or hard drive harness.

31: Put correct cards in correct order.
32: Correct card. If power failure caused, replace card.
33, 34, 35: Use correct card.
36: Correct card, install ROM DIMM if none installed.
37: Install an unused card.
40, 41, 42, 43: Power off/on.
44: Power off/on, replace SD card with startup SD card
(with source data). Set controller dipswitch 1 to on.
If no help, replace controller board.
50: Use correct SD card.
51: Power off/on.
52: Try again with correct data.
53: Repeat download procedure.
Software reset: Hold down the . and # keys for 10 seconds. When the machine beeps, release the buttons. When
Now loading, please wait, goes out, copy window will open and machine is ready to use.
Simulation procedure: There are two levels of simulations, known as "SP modes" (Service program). To enter the
"SP mode", first, press Clear modes key (this has the "C" in a diamond. Clear /stop has the "C" without a
diamond). Then press "1." Press "0." Press "7." Then press and hold down the "Clear/Stop" key for three
seconds. When you first enter the SP mode, the screen will display the modes "Copy SP" and, if options is
installed "Printer SP" and/or Scanner SP will display.
For the Normal Service mode, press Copy SP.
For the Special Service mode, press and hold down # and press Copy SP.
Press Exit to exit either one.
Select Copy Window in copier mode to make a test print by pressing the Start button.
You can manually enter the code you want with the number keys or you can select the code from the menus.
After entering first four digits, if you press # the display will go to a menu that allows you to browse for the code you
want. Select the group number on the left side of the menu. Scroll with the center buttons and press #. The
setting or default will display on the right. Enter the new setting with the number keys. Use . For a value.
Press # to lock in.
If you cannot enter service mode, contact the administrator and ask him or her to log in with the user tool and set
Service Mode Lock to off. Follow these steps: User tools>System Settings>Administrator tools>Service mode
lock> OFF. Use SP5169 and set it to 1 if you need printer bit switches.
1001: Lead edge registration.
1003-2: Paper feed buckle from duplex.
1001-2: Lead edge registration for duplex.
1003-3: Paper feed buckle from bypass.
1002-1: Side to side registration. 1st paper feed.
1007: Bypass display.
1002-1: Side to side registration. 2nd paper feed.
1008: Duplex fence adjustment.
1002-3: Side to side registration. 3rd paper feed.
1103: Fuser idling time.
1002-4: Side to side registration. 4th paper feed.
1104: Fuser temperature phase control on/off.
1002-5: Side to side registration; bypass.
1105-1, 2, 3: Fuser temperature adjustment in normal,
OHP and thick paper modes.
1002-6: Side to side registration. LCT.
1105-4,
5, 6, 7,8: Fuser temperature adjustment in
1002-7: Side to side registration. Duplex.
normal,
OHP and thick paper modes
1003-1: Paper feed buckle from LCT.

122

RICOH AFICIO 2051 / 2060 / 2075

Simulations continued
1106-1, 2: Displays fuser temperature.
1112: Fuser auto process control; sets temp for auto
process start.
1901: Slow down copy speed for thick paper.
1902-1: Display percentage of web used. Reset to 0
after fuser web replacement.
1902-2: Change web motor drive interval.
1902-3: Change web motor drive time.
1902-4: Change point at which Web near end will
display.
1902-5: Web take-up time from cleaner roller. Factory
only.
1903-1, 2 3: Web motor drive choices at end of job.
1904-1, 2: Bypass minimum or maximum sizes.
1905: Thick paper in bypass.
1906-1, 2: Temperature/humidity sensor (dont touch).
1907: Pre-fusing idling on or off.
2001-1: Charge roller bias adjustment when auto
process control is off (change to default after
installing new drum or charge corona wire.)
2001-2: ID sensor pattern voltage adjustment.
2001-3: Adjust bias current. Factory only.
2001-4: Grid plate voltage adjustment.
2001-5: Bias current to grid plate in OHP.
2001-6: Bias current in photo mode. Factory only.
2101-1: Lead edge erase (print).
2101-2: Trail edge erase (print).
2101-3: Left side erase (print).
2101-4: Right side erase (print).
2103-1 thru -8: LD1 laser power adjustment(dont touch).
2104-1 thru -4: Small pitch banding reduction.
2110: Adjust pixel density. Factory only.
2111-1, 2, 3, 4: FCI (fine character adjustment).
2114-1 thru 8: Binary edge processing parameters.
2115-1, 2, 3: Main scan beam pitch adjustments.
2201-1: Developer bias adjustment in copy mode.
2201-2: Developer bias adjustment for ID sensor pattern.
2201-3: Developer bias adjustment for transparencies
2201-4: Developer bias adjustment for ID sensor pattern
for Vsp adjustment (dont touch.).
2201-5: Vb vias voltage.
2207: Adds toner for 7 seconds.
2208: Select toner supply method by using image pixel count or
sensor control. 0 is sensor control. 1 is pixel count.
2209: Toner supply rate. Higher value = less toner
supplied. Lower value for higher density.
2210: ID detection interval.
2220: Adjust TD sensor reference voltage if replacing
developer unit with another that is already in use.
2223: Vt display (TD output voltage.)
2301-1: Transfer adjustment; side 1.

2301-2: Transfer adjustment; 2nd copy.
2301-3: Transfer current; bypass.
2301-4: Transfer current; postcard.
2301-5: Transfer current; interval.
2301-6: Transfer current tab paper.
2301-7: Transfer current thick paper 1st side.
2301-8: Transfer current OHP.
2301-9: Transfer current tracing paper.
2301-10: Transfer current leading edge.
2301-11: Transfer current trail edge.
2310-1 thru 6: Adjust LCT transfer belt current.
2311-1: Tray 1 transfer current to transfer belt for lead edge
front image.-2: Trail edge front.-3: Lead edge, back.4: Trail edge, back.-5: Lead edge, back.
-6: Trail edge, thick paper.
2312: Same as 2311 but for tray 2.
2315: Same as 2311 but for bypass.
2506-1: Cleaning operation. Use if drum gets dirty or
copies light on long runs. Will stop run and reverse
motor to clean drum blade and will make an ID
sensor pattern density correction. 1 is no. 2 is yes.
2506-2: Cleaning interval for 2506-1. 1-100 in1 minute
per step intervals.
2507-1, -2: ID sensor pattern during job.
2602-1 thru 4: PTL settings.
2801: TD sensor initial setting. TD sensor output voltage
will display when finished. Do after replacing
developer or TD sensor.
2803: Turn corona wire cleaner on.
2804-1: Corona wire cleaner on if 1. Off if 0. Done
periodically if 2.
2804-2: Corona wire cleaner operation interval. Range is
100 to 10K. Each step is 100. Default is 5K.
2813: Printer gamma setting.
2902-1, 2, 3, 4: Test patterns.
2906-1, 2: TD sensor setting (factory use).
2909-1: Main scan adjustment (copier).
2909-2: Main scan adjustment (printer.)
2910: Sub-scan magnification adjustment.
2912-1, 2: Drum reverse rotation time and interval.
2913-1, 2: Temperature & humidity displays.
2920: Laser unit off check (dont touch.)
2930: Transfer pre-cleaning. Factory use only.
2931-1 thru 12: Transfer current timing in various
situations for LCT. Dont touch.
situations for tray 1. Dont touch.

123

RICOH AFICIO 2051 / 2060 / 2075

situations for bypass. Dont touch.
2940: Reface mode. Dont touch.
2950-1, 2: Vh pattern. Dont touch.
2961: Factory only developer initialization. Dont touch.
2962: Manually do process control if SP3901 is enabled
and fuser temp is under 100 C.
2963: Installation only. Enter lot number of developer and
press Execute.
2964-1, 2, 3: Transfer cleaning blade: Factory only.
2965-1 thru 6: Toner pump. Factory only.
2966: Periodic adjustment time interval in one-hour
increments.
2967: Auto image density adjustment done when
machine is in warm up. Use if background occurs
due to ammonia. 0 is off. 1 is on.
2968: Toner exit mode. Pressing Execute forces used
toner into waste bottle.
2969-1, 2, 3: Toner bottle revolution counts.
2970: Transfer belt resistance display.
2971, -1, 2: Voltage and current display of 2970.
2972: Toner bottle fan on/off.
3001-1: ID sensor PWM setting. Do if SC condition
occurs when sensor setting is not done after
NVRAM problem. 72 is default.
3001-2: ID sensor initial setting. Do after replacing or
cleaning ID sensor, or after NVRAM clear or
replacement. Press Execute.
3103-1: Display Vsg.
3103-2: Display initial Vsg.
3103-3: Display Vsp.
3901: Auto process control when fuser temp is lower
than 100 C at power up. 0 is off. 1 is on.
3902-1: Auto process control on or off.
3902-2: Display Vd drum potential.
3902-3: Display drum potential in areas illuminated by
laser. Vh.
3902-4: Display charge grid voltage which resulted from
last Vd adjustment.
3902-5: Laser power correction display from last Vh.
3902-6: Drum surface voltage on ID sensor pattern.
3902-7: Drum potential sensor output after quenching.
3902-8: Display potential sensor output of white areas
after exposure.
3903-1: Drum rotation time extension; for out-of-focus

copies that happen at start-up. Only if 3904-1 is set
to 2.
3903-2: Drum rotation time.
3904: Warm-up short mode; controls corona wire
cleaning time.
4008: Adjust sub-scan (lead edge to trail edge)
magnification.
4010: Scan lead edge registration adjustment.
4011: Adjusts scan side to side registration.
4012-1: Scan lead edge void adjustment.
4012-2: Scan trail edge void adjustment.
4012-3: Scan right side void adjustment.
4012-4: Scan left side void adjustment.
4013-1: Scanner test (free run) with exposure lamp off.
4013-2: Scanner test with exposure lamp on.
4016-1, 2: White board read adjust position; start and
width.
4018-2, 3, 4: Scan optical axis. Factory.
4019: Scan home sensor errors display.
4020-1: ADF scan slit glass dust check off/on.
4020-2: ADF scan slit glass dust check sensitivity.
4020-3: ADF scan slit glass dust check vertical line
correction level.
4301: Auto paper size sensors signals displayed when
paper is placed on glass.
4303: APS small size original detect.
4600: Read SBU ASIC ID.
4601: SBU PLL. Factory.
4605: Scan adjustment. 1 is for executed (1) or not (0). 2
is for start.
4610 thru 4694: All described as dont touch.
4700: Read CIS ASIC ID and display.
4701, 4702: Dont touch.
4705: Contact Image Sensor adjustment. 001 displays
if density adjustment was done (0 is no. 1 is
executed). 002 starts the standard white density
adjustment for the CIS. Place 5 sheets of white
paper on the glass and press Execute.
4713 thru 4781 are factory only.
4901-1 thru -19 are front side scan correction. Factory only.
4902-1 thru 19 are various fine adjustments., most of
which should not be touched.
4903 -17 thru -94 are various fine adjustment. Factory
manual pages 5-63 thru 5-64.
4904-2 thru 24: Various image quality setting very fine
detail copy quality adjustments.
4909: IPU setting 2. Don't touch.
5024: Metric or inch.
5037: Disable or enable status lamp.

124

RICOH AFICIO 2051 / 2060 / 2075

5045: Japan counter.
5047: Reverse paper display.
5051: Toner refill detect (Japan only).
5106: Image density used in ADS mode.
5112: Non-standard paper size for trays 2 and 3.
5113-1, 2: Optional counter.
5118: Disable copy function. Should stay at 0.
5120: Mode clear. Japan only.
5121: Counter up timing for optional counter. Japan only.
5126: F original size detect.
5127: APS mode. 0 is yes. 1 is no APS.
5129: F paper size select.
5131: Paper size type select . 0. Japan. 1. N. America. 2.
Europe.
5150: Bypass length.
5154-1, 2: Exit tray limitless or override.
5158-1 thru 8: Cover feeder size change for cover
interpose tray. Select size and press Execute.
5162: Application screen controlled by hard or soft switch
(1 or 0).
5169: CE log in. 0 is off and printer bit switches cant be

adjusted. 1 is on and they can.
5212-3, 4: Page numbering in duplex.
5302: Time clock to local time.
5307-1, 2, 3: Summer time settings.
5404: Clear user code (passwords).
5501: PM cycle setting. Each digit = 1000 copies. If set
to 0, there will be no PM indicator.
5504 & 5505: Japan only.
5508-1 thru 23: Japan only.
5513-1, -2: Japan only; paper standard.
5801: Clear all memory. Touch Start for at least three
seconds, then turn power off and back on.
5801-1 is all clear, -2 is engine clear, -3 is SCS. -4 is iMH
memory clear. -5 is MCS. -6 is copier. -7 is fax. -8
is print. -9 is scan. -10 is network -11 is NCS.-14 is
clear DCS. -15 is clear UCS. 16 is MITR. 17 is
CCS.
5802: Continuous printer aging (free run).
5803 Inputs. Tests switches & sensors. Done via dipswitches. Probably quite confusing. Dipswitches are labeled 7, 6,
5, 4, 3, 2, 1, 0. Each group has 8 or less of these used. For the dipswitches (softswitches actually) that you
select, 1 is actuated, 0 is not actuated. They list these with headings which do not necessarily reflect what is in
that menu. If no dipswitch is listed below, it means it is not used.
Dipswitches probably display something like this.
Bit
7 6 5 4 3 2 1 0
Setting 0 0 1 0 1 0 1 1
Paper feed 7:
Paper Feed 1:
7, 5, 4, are 1st, 3rd, 4th tray paper feed sensors. 3,
7, 6, 5 and 4 are Rear side fence open or close
sensors.
1, 0 are 1st, 2nd and 3rd paper feed (vertical
transport?) sensors.
3 is paper near empty sensor.
Paper feed 8:
2,1 and 0 are paper height sensor.
7, 5, 4 are 1st, 2nd and 3rd tray lift sensors. 1 and 0
Paper feed 2:
nd
are 2nd and 3rd paper empty sensors.
7, 6, 5, 4, 3 are 2 tray paper size switches.
Paper feed 9:
Paper feed 3:
rd
5 is toner overflow bottle switch. 4 is toner collector
7, 6, 5, 4, 3 are 3 tray paper size switches.
bottle switch.
Paper feed 4:
st
nd
Dipswitches
10, 11, 12 are not used.
7 is 1 tray paper height. 5 is 2 tray paper height.
rd
st
Exit
13.
4 is 3 tray paper height. 3 is 1 tray paper
7 is toner collector motor sensor. 6 is toner empty
near empty. 1 and 0 are 2nd and 3rd paper trays
sensor. 5 is toner collector coil sensor. 3 is exit
near empty.
unit set. 2 is paper exit sensor. 1 is exit unit
Paper feed 5:
entry sensor. 0 is fuser web end sensor.
2 is right tray paper sensor. 1 is tray type; 0 is 3
Duplex
14.
trays. 1 is 4 trays.
6 is duplex unit set. 5, 4, 3 are duplex transport
Paper feed 6:
sensors. 2 is jogger home sensor. 1 is inverter
7 is left tandem tray set. 4 is rear fence home
sensor. 0 is entry sensor.
sensor. 2 is rear fence return sensor. 1 is left
tray paper sensor. 0 is right tandem tray set.

125

RICOH AFICIO 2051 / 2060 / 2075

Inputs continued
Lock detect-1 (15).
7 is key card. 6 is developer motor lock. 5 is
fuser/exit motor. 4 is drum motor. 3 is copies
per minute; 0 is 60cpm, 1 is 75 cpm. No listing
shown for 51; probably means they werent
careful enough when they updated the manual
from the previous models (1060/1075).
Lock detect-2 (16):
7 is charge corona leak. 5 is toner collect motor
lock. 4 is fan lock.
Registration sensor 17.

5 is front door interlock. 4 is exit tray full sensor. 3
is guide plate position sensor. 2 is relay
sensor. 1 is bypass paper empty sensor. 0 is
registration sensor.
Original size set sensor 18.
7 is fuser unit set. 5 is key counter. 4 and 3 are
original length sensors 2 and 1. 2, 1 and 0 are
original width sensors 3, 2 and 1
5804: Output tests. Turns on electrical components such as lamps, motors, solenoids. Select the particular number.
Press On and then press On to test the item. Press "Off" to stop the test.
1: 1st feed motor.
77: Suction fan.
40: Guide plate release solenoid.
2: 2nd feed motor.
78: Vacuum fan.
41: Exit junction solenoid.
79: Drum fan.
43: Duplex inverter motor.
3: 3rd feed motor.
80: FIN junction solenoid.
4: 4th feed motor.
81: FIN junction stapler solenoid.
45: Duplex entrance gate solenoid.
5: Bypass feed clutch.
82: FIN end roller solenoid.
46: Inverter jogger solenoid.
6: LCT feed motor.
st
84: Counter.
47: Duplex transport clutch.
9: 1 pickup solenoid.
85: Finisher motor 1.
52: Developer mag roller clutch.
10: 2nd pickup solenoid.
86: Finisher motor 2.
53: Developer motor.
11: 3rd pickup solenoid.
87: Finisher exit motor.
54: Waste toner motor.
12: 4th pickup solenoid.
88: Booklet stapler motor.
55: Fuser web motor.
13: Bypass pickup solenoid.
89: Finisher punch motor.
56: Toner motor.
14: LCT pickup solenoid.
90: LD DC lamp (dont touch).
57: Trigger/separator solenoid.
17: Reverse solenoid 1.
92: Finisher tray lift motor.
62: Quenching lamp.
93: Finisher jogger motor.
63: Charge corona.
94: Finisher stapler transport motor.
64: Charge grid.
95: Finisher exhaust motor.
67: Developer bias.
22: Tandem release solenoid.
96: Finisher shift motor.
69: Transfer bias.
23: Left tandem lock solenoid.
97: Finisher staple slant motor.
70: Image Density sensor LED.
24: Tandem transport motor.
98: Green status lamp.
72: Exposure lamp.
27: Relay motor.
99: Red status lamp.
74: Fan.
28: Main motor.
100: PTL.
75: Fan.
31: Fuser exit motor.
76: Cooling fan.
39: Registration motor.
5807: Options. 1 is connected. 0 is not.
-1 is ADF. -2 is Bank. -3 is LCT. -4 is Finisher.
5811: Machine serial number.
5812-1: Phone number to be called for service. Use "."
for pause.
5812-2: Fax number.
5812-3: Supply. Displays phone number on initial screen.
5812-4: Service center phone number display.
5824: NVRAM upload.
5825: NVRAM download.
5831: Initialize all user tools.
5832-1 thru -11: Initialize hard drive partitions.
5833: Enable e-cabinet.

5836 -1, 2, 3: Capture function, panel setting and resend.
5836-71 thru 98: Reduction, format for color, format for
printer, JPEG, etc.5839-1 thru -13: IEEE 1394
display.
5841-1 thru 23: Supply names.
5842: Net file analysis.
5844-1, 2, 3, 4: USB transmission rate, vendor ID,
product ID and device release number.
5845-1, 2, 6, 8, 9, 10, 11: Delivery server settings.
5846-1 thru 94: UCS settings.
5847-2 thru 21: Net file resolution reduction.
5848-1 thru 100: Various web service settings.

126

RICOH AFICIO 2051 / 2060 / 2075

5849-1, 2: Display or print the machines installation
date.
5853: Stamp data download: Press Execute.
5857-1 thru 17: Save debug log.
5858-1 thru 4: Debug save content and destination.
5859-1 thru 10: Debug log save function for up to 10
keys that use common controller board memory.
5860-20, 21, 22: SMTP/POP3/IMAP4 partial mail
timeout, MDN response, SMTP authorization from
field replacement.
5870: Common key information writing.
5871: Disable hard drive. 0 is off. 1 is on.
5873-1, 2: SD card move and undo.
5875: SC auto reboot.
5907: Plug and play for windows. Reenter if RAM no
good. Press Original type and # simultaneously
(at the same time, not sequentially). You will hear
five beeps if successful.
5913: Switchover permission time.
5914-1 Printer counter display.
5914-2: Copy counter display.
5915: Mechanical counter not connected if 0.

Detected if 1. Unknown if 2.
5918: A3/DLT counter display.
5921: Key card setting (Japan).
5952: Factory only.
5959-1, 5, 6: Paper size for tray 1, LCT (tray 4) and
cover sheet (dont touch this one).
5967: Copy server set function. 0 is document server on.
1 is document server off.
5974: Cherry server (Japan).
5990-1 thru-23: Print SMC lists. 1 is all. 2 is SP mode
data. 3 is User program. 4 is logging data. 4 is selfdiagnostic. 6 is non-default SPs. 7 is NIB
summary. 8 is capture log. 21 is copier user
program. 22 is scanner SP. 23 is scanner user
program.
6006-1: ADF side to side registration.
6006-2: ADF lead edge registration.
6006-3: ADF lead edge registration (vertical-front).
6006-4: ADF lead edge registration (vertical-rear).
6006-5, 6: ADF buckle adjustments 1 & 2.
6006-7, 8: ADF trail edge erase (front & back).
6007-1, -2 & -3: ADF input checks. This is done via softswitches apparently. Three groups, each numbered 0-7. they
will look something like this. Dipswitches probably display something like this.
Bit
7 6 5 4 3 2 1 0
Setting 0 0 1 0 1 0 1 1
6008-1 thru -7: ADF outputs. Also done via soft switches.
Group 1
No.: Item
No.: Item
1 is feed motor; forward.
0, 1,2: Original length sensor.
2 is feed motor, reverse.
3: Original sensor.
3 is transport motor.
4, 5, 6, 7: Original width sensor.
4 is exit motor.
Group 2
5 is pickup motor; reverse.
No.: Item
6 is bottom plate motor.
0: Skew correct sensor.
7 is bottom plate motor, reverse.
1: Interval sensor.
6009: ADF free run.
6016: Original size determination.
3: Exit sensor.
6017: Sheet-through magnification.
4: Document feeder sensor.
6020: ADF contact mode.
5: APS start sensor.
6105: Finisher staple position adjustment.
6: Feed cover sensor.
6107-1, 2, 3, 4: B478/B706 finisher free run modes;
7: Pickup roller home sensor.
stapling, all mode, packing and shift mode.
Group 3
6113-1: 2-hole punch hole adjustments.
No.: Item
6113-2: 3-hole punch hole adjustments.
0: Bottom plate home sensor.
6116: Staple limit counter when using thick paper.
1: Bottom plate position sensor.

127

RICOH AFICIO 2051 / 2060 / 2075

6117-1 thru 6: Finisher inputs for B478/B704 finishers only. Dipswitches probably display something like this.
Bit
7 6 5 4 3 2 1 0
Setting 0 0 1 0 1 0 1 1
Group 4
Group 1
No.: Item
No.: Item
7: Stapler ready.
7: Stack feed-out belt home sensor.
6: Stapler return sensor.
5, 4: Shift tray lower limit 2, 3 sensors.
5: Exit guide open sensor.
3: Stapler exit tray sensor.
4: Stack plate center home sensor.
2. Shift tray exit sensor.
3: Pre-stack paper sensor.
1: Upper tray exit sensor.
2: Stapler waste hopper sensor.
0: Entry sensor.
1: Stapler rotation home sensor.
Group 2
0: Upper tray limit sensor.
No.: Item
Group 5
6: Front door interlock.
5: Stapler tray paper sensor.
No.: Item
7: Punch 2 home sensor.
4: Staple end sensor.
5: Large paper lower limit shift sensor.
3: Staple hammer end sensor.
4: Shift mode home sensor.
2: Stapler home sensor.
3: Stack roller home sensor.
1: Shift tray half-turn sensor.
2: Positioning roller home sensor.
0: Jogger home sensor.
1: Stack plate rear home sensor.
Group 3
0: Stack plate front home sensor.
No.: Item
Group 6
6: Staple cartridge sensor.
5, 4: Staple mode home sensors 2, 1.
No.: Item
3: Emergency stop switch.
2: Punch waste hopper sensor.
2: Jogger lift home sensor.
1: Punch home sensor.
1: Jogger home sensor.
0: Punch connection.
0: Jogger connection.
6118: Finisher outputs.
No.: Item
1: Upper transport motor.
9: Stapler junction gate solenoid.
18: Pre-stack paper stopper
solenoid.
2: Shift tray exit motor.
10: Positioning roller solenoid.
19: Stapler return solenoid.
3: Upper tray junction gate
11: Stack feed out motor solenoid.
solenoid.
20: Stack plate front motor.
12: Shift motor.
4: Shift tray lift motor.
21: Stack plate rear motor.
13: Stapler rotation motor.
5: Jogger motor.
22: Stack roller drag motor.
14: Lower transport motor.
6: Stapler motor.
23: Stack roller motor.
15: Exit guide motor.
7: Stapler hammer motor.
24: Shift jogger motor.
16: Stack plate center motor.
8: Punch motor.
25: Shift jogger lift motor.
17: Pre-stack junction gate solenoid.
6119: Finisher punch function on if 1, off if 0.
6120-1 thru 11: Fine adjustment of staple unit jogger fences for various paper sizes; higher value is wider fences.
6122-1 thru 8: Adjust first fold of paper through Z-fold unit for various size settings: Increase or decrease distance
between lead edge and 2nd fold crease.
6122-19thru 16: Adjust second fold of paper through Z-fold unit for various size settings: Increase or decrease length
of sheet between trail edge of first and 2nd fold.
6900: ADF up/down settings.
6902-1 thru 8: Fold adjustments for saddle stitching.
6903-1 thru 8: Fold position adjustment for single sheets to avoid skew.

128

RICOH AFICIO 2051 / 2060 / 2075

6904: Punch function for Z-fold if 1. No punch if 0.
7001: Main motor operating time.
7401: Total number of service calls displayed.
7403: Display last 10 service calls.
7502: Total copy jam count.
7503: Total original jams.
7504-1 thru 74: Copy jam count by location (sensors).
7504-101 thru 116: Finisher B469 jam by location.
7504-121 thru 136: Finisher B468/B674 jam by location.
7504-141 thru 156: Finisher B478/B706 jam by location.
7505-1 thru-56: Original jam count by location.
7507-1 thru -10: Plotter jam count detail.
7508-1 thru 10: Original jam count.
7617-1, 2: PM for Japan only.
7618-1, 2: Goes with 7617. Japan only.
7801: ROM version display.
7803: PM count display. Pages since last PM was
done.
7804: Reset PM count.

7807: Reset error code and jam counters. Press Start.
7826-1, 2: Japan option error count.
7827: Japan option error clear.
7828: Clear punch counter.
7832: Display error codes by pressing #.
7834-1, 2, 3: Clear pixel coverage data; dont touch.
7836: Display memory size.
7852-1: Display time dust warning message was shown.
0 is off. 1 is on.
7852-2: Shows how many times machine moved scanner
to a different position to compensate for 7852-1.
7852-10: Resets counters of 7852-1 & 2.
7901 -1, 2, 3: Assert info for debugging. Dont touch.
8001 thru 8951 (26 pages of service manual) SP modes
are various counters for various modes and can be
reset with SP5801-00 or with counter reset 7808.
Printer service table:

1001 bit switches 001 thru 008 not used.
1003 bit 001 is for initialization in printer features of UP mode.
1003-001, 002 are Japan only.
1004 is print summary sheet.
1005 is to display printer firmware.
Scanner service table: Not covered here (12 pages of unlikely to be needed information).
USER TOOLS: Customer adjustments, some of which the technician may find useful. Press "User Tools/Counter."
Select "Copier/document server features" key. Screens and menus will list choices and instructions. No need to
explain here. All will be on the menu screens. Press Exit to return to normal copy mode.
In User Tools, within the Copier/Document server section are auto image density priority and Image density, which
might be useful for technicians.


129

RICOH AFICIO 2090 / 2105

Similar Machines:
2090: Gestetner 9002, IBM Infoprint 2090ES,
Lanier LD090, Savin 4090, Toshiba e-studio 900.
2105: Gestetner 10512, IBM Infoprint 2105ES,
Lanier LD0105, Savin 40105, Toshiba e-studio 1050.
Profile: Digital, black and white.
Speed: 2090 is 90 copies per minute.
2105 is 105 copies per minute.
Warm-up: Six minutes
Dimensions (with ARDF and finisher): H: 58; W: 83;
Electrical: Requires 240V AC.
Approximate list price when new: Aficio 2090: $40,000.00.
Aficio 2105: $50,000.00.
CONSUMABLES
SUPPLY ........................DESIGNATION
YIELD
Ricoh Toner:
(1430 grams; type 8105D) ............ 885340.............. 55,000
Gestetner Toner (8502/10502) ............. 89866................ 55,000
Lanier Toner (Type 5685/5705)............ 885343.............. 55,000
Savin Toner (Type 815)........................ 9866.................. 55,000
Toshiba Toner (Case of 4).................... T9000................ 55,000
Note: Conflicting information is available as to supply yield for
drum and developer. We have been unable to determine
for sure if it is 350,000 or 700,000.
Ricoh Developer
(1000 grams; type 21) ................... 888164............ 350,000
SUPPLY ....................... DESIGNATION
YIELD
Gestetner Developer (DD8BLK) ........... A295 9640.......350,000

Lanier Developer (Type 5685/5705) ..... 888168 ............350,000
Savin Developer (type 815) .................. A295 9640.......350,000
Toshiba Developer ............................... D-9000 ............350,000
Toshiba Drum ....................................... OD-9000 .........700,000
Ricoh Drum (OPC): .............................. ........................350,000
Staples for SR841/842 (type H)............ 410508/410509 ............
Staples for SR790/850/880 ................. 410801/410802 ............
Staples for SR861 (type L) ................... 411240/411241 ............

Item
Designation
Document feeder........................ None: Standard on machine.

Finisher: 3,000-sheet SR840............................................ B478
Finisher: 3,000-sheet booklet SR850/SR860 ..........B468/B469
Finisher SR841................................................................. B706
Punch unit type 850.......................................................... A812
Punch unit type 1090........................................................ B531
Punch kit type 1045.......................................................... B377
Trimmer unit ....................................................................TR90
Bookletmaker ................................................................. SR90
Bookfolder .......................................................................BF90
Item
Designation
Multi-bypass tray type 2105.............................................. B512

Jogger type 1075.............................................................. B513
Z-folding unit type 2105 .................................................... B660
11x17 tray unit type 2105 ................................................. B331
Interposer cover tray type 1075 ........................................ B470
Large capacity tray RT46 ................................................. B511
Copy connector kit............................................................ B328
Printer/Scanner kit type 2105 ...................................................
Fiery EB-105EX Print controller .............................................
Charge corona: Remove one screw and one connector and slide out.
Copy Count: Press Counter key on operation panel.
Copy quality adjustment: See User Modes. For further adjustment, check simulations, but I advise against any
adjustments that you are unfamiliar with.

130


Developer filters: Remove developer unit. Remove cover (four snaps) and replace filter. Remove front cover (upside
down U-shape) and replace that filter.
Developer replacement & calibration: Shut power. Open right side door. Remove inner right cover (three screws).
Remove screw and small retainer plate over developer plate. Remove knob and developer cover plate (one
screw). Unplug two connectors. Unplug toner suction hose and keep it elevated so toner doesnt get all over your
nice new pants. Slide unit out, while pushing towards right (to avoid scratching drum). Remove toner hopper from
developer unit (two screws). Turn unit over to empty developer. Remove the entrance seal (two screws). Service
manual says to clean the developer sleeve (presumably the mag roller) but to cover the sleeve rollers with paper to
prevent developer from being drawn to them. They also say to clean the doctor blade. Replace developer.
Reassemble toner hopper and after reinstalling, tilt it so that there is toner near the hopper sensor. Enter
simulation SP mode 2-801. Enter the developer lot number with the number keys on the screen. Press Execute.
Machine will run for about one minute. Completed will display and machine will stop. If a problem, shut power,
turn back on and reenter 2-801 and try again.
Developer unit waste bottle: Open right front door. Remove hose on top and shake out loose toner so you make less
of a mess. Remove the bracket on the bottle (one screw). Slide out the waste bottle.
Drum cleaner blade: Remove drum unit. Blade is held in with two screws. Might require removing drum cover first.
Use starting powder with new drum, new blade or when replacing both.
Drum cleaner brush: Follow same steps as cleaner blade, including removing blade. Remove the coupling and the
bushing on the rear (one screw each). Pull the brush shaft to the rear and remove. Clean image density sensor
surface when done and do SP3-001-002 (ID sensor initialization).
Drum filter: Open front door and remove inner right cover (three screws). Replace filter (slides out).
Drum replacement: Remove developer unit. Lower transfer belt. Slide out drum unit by its handle. Unplug connector
to potential sensor (rear). Remove two screws that cover drum. Remove & replace drum. Use starting powder with
new drum, new blade or when replacing both. Do SP mode 2-962.
Fuser oil supply and cleaning web: After removing from fuser unit, remove the cover (on bottom?-two screws).
Carefully observe the bushings that you are about to remove; the rear bushings are held in place by the cover; the
front ones are held in by tabs. Remove the filter and a bushing for the web supply roller shaft. Remove the oil
supply and cleaning web shaft (one gear and one bushing) by raising a tab to release. Remove the large gear,
bushings and takeup roller. Watch the position of the web feeler/actuator. The bracket should be above the web on
the take-up roller. Remove any ripples in the web. When reinstalling the web/roller assembly to the fuser, be sure
the gear engages. Go to SP 1-9002-001 and set to 0.
Fuser oil supply web and cleaning web assembly is held in by one screw. Be sure the gear engages when you
reassemble/reinstall. Also, go to SP 1-9002-001 and set to 0 after oil supply/cleaning web replacement.
Fuser pressure roller cleaner roller: Slide out fuser unit. Remove screw in front, just below and to right of
knob/handle. The complete pressure roller cleaning assembly can now be worked off the unit; it is mounted to two
pins. Remove two spring plates (one screw each). Replace and reinstall including bearings, spacer, etc. Manual
says to turn pressure roller cleaning assembly CCW and push the assembly to the rear until it locks in place and
then replace the screw.
Fuser unit: Open front door and slide out.
Fuser web cleaner roller: Remove oil supply and cleaning web and replace roller (gear, bracket, two bushings and
two springs).
Transfer belt assembly: Shut power and open right inner cover. Remove triangular cover plate (one screw) and
unplug connector. Lower belt with handle and slide out the transfer belt assembly.
Transfer belt bias brush: This is located in the transfer belt assembly. After removing the belt, it is held in by a holder
which is held in by one screw.
Transfer belt cleaning blade: Remove transfer belt assembly from machine. The blade is held in with two screws,
beneath where the unit was installed. Use starting powder on the new blade.
Transfer belt replacement: Read this section before you disassemble, since there are some things you have to note
for reassembly. With assembly out of the machine, lift from the right side and unplug two connectors. Raise belt to
90 degrees and lift out. Remove two screws, one in front and one in rear. Turn the gear clockwise to help you
remove the belt. Before reinstalling, you are supposed to clean the drive rollers with alcohol. When reinstalling,
marks on edge of belt should be visible and belt should be under the bias terminals.

131


Waste Toner: Toner not transferred from the drum is recycled into the toner entry tank and reused. However, waste
toner scraped from the transfer belt is sent to a collector bottle that must be emptied. When bottle is full, a
pressure actuated switch will cause a message display "Waste toner bottle full." To clear message, empty or
replace waste bottle (on left side of machine). Factory service manual says the waste bottle holds about 1,500
grams of waste toner and is good for about 2.4 million copies. Developer unit toner waste bottle will display
Sucked toner collection bottle is full/almost full. Call service. Developer unit toner suction motor can cause
display that sys Toner suction motor replacement is now necessary. Call service accompanied by SC593.

PART DESCRIPTION
AC drive board ................................ A294 5410... 145 6............
ADF drive section motor: 27W......... AX06 0121 .. 41 1..............
ADF drive section photo interrupter.... AW02 0075 . .....................
ADF exit tray.................................... B070 1265... 21 3..............
ADF frame section
photo interrupter (2) ..................... AW02 0075 . .....................
ADF large transport belt .................. B301 1441... 33 1.. 80K orig
ADF main board .............................. B301 5520... 41 24............
ADF motor (cylindrical; 2) 54W........ B301 5600... 39 29............
ADF original actuator....................... B301 1351... 27 26............
ADF original table............................ B301 1826... 25 2..............
ADF photo interrupter (several) ....... AW02 0075 . Various ...........
ADF photo interrupter with actuator (1) . AW02 0095 . 31 6..............
ADF photo interrupter with actuator (1) . AW02 0104 . 31 5..............
ADF photo reflector sensor (3) ........ AW01 0093 . Various ...........
ADF pickup feed belt ................... A806 1295 ... 29 18 .. 80K orig.
ADF pickup roller......................... A806 1321 ... 29 31 .. 80K orig.
ADF pickup section clutch ............... AX20 0173 .. 39 24............
ADF pickup section motor: 13W ...... A806 2911... 39 1..............
ADF pickup section motor: 18W ...... AX04 0096 .. 39 30............
ADF separation/reverse roller...... A859 2241 ... 29 31 .. 80K orig.
Air pump motor assembly................ A294 3062... 149 20..........
BCU board....................................... B060 6701... 143 16..........
Belt unit handle................................ A293 3960... 161 9............
Casters (6)....................................... AH01 2016 .. 165 28..........
CCD ................................................ B065 1721... 45 10............
Charge corona assembly
(includes grid, motor, blocks, etc.) ..... B070 2010... 93 7..............
Charge corona cleaner motor.......... AX04 0061 .. 93 2..............
Charge corona grid.......................... A096 2057... 93 23.... 350K
Charge corona wire ......................... B070 2364... 93 24.... 350K
Charge corona wire cleaner ............ A096 2063... 93 11.... 350K
Charge corona wire cushion (2) ...... AA16 1119 .. 93 27.... 350K
Circuit breaker ................................. 1107 0943 ... 145 109 ..........
Control board assembly................... B070 5705... 153 8............
Controller unit CSS board................ A265 5154... 155 13..........
Controller unit fan (2)....................... AX64 0141 .. 155 10..........
Controller unit Hard drive................. B070 6880... 155 4............
Controller unit power supply BC2 .... AZ23 0145... 155 16..........
Controller unit SD card .................... B070 6867... 155 19..........
Developer ........................................ 888164 ........ ............. 350K
Developer unit ................................ B070 0301... 87 * ..............
Developer unit bushing (2) .............. A294 3150... 89 4..............
Developer unit bushing (2) .............. AA08 0152 .. 89 1..............
Developer unit density sensor ......... AW23 0006 . 87 14............
PART DESCRIPTION
Developer unit gear (2); 21t .............B070 3180 ... 87 6..............
Developer unit gear (front); 43t........AB01 3785... 87 1..............
Developer unit gear (idler); 23t ........B070 3181 ... 87 7..............
Developer unit gear (idler); 29t ........B070 3184 ... 87 8..............
Developer unit gear (paddle); 42t ....B070 3183 ... 87 10 ............
Developer unit gear (transport); 31t....B070 3186 ... 87 9..............
Developer unit mag roller bearing
(2; both on one side) ....................A247 3089 ... 89 11 ............
Developer unit mag roller; lower ......B070 3132 ... 89 14 ............
Developer unit mag roller; upper .....B070 3131 ... 89 13 ............
Drive section lift motor: 19.2W.........A248 6167 ... 139 11 ..........
Drive section motor: 24.9W .............AX06 0243... 133 30 ..........
Drive section paper tray motors (2) .AX04 0135... 139 12 ..........
Drive section push switch (2)...........AW50 0010.. 139 16 ..........
Drive unit motor: 35W......................AX06 0244... 131 1 ............
Drum cleaning blade........................AD04 1056 .. 97 1...... 350K
Drum cleaning brush .......................AD04 2038 .. 97 9...... 350K
Drum cleaning brush bushing ..........AA08 2045... 97 13 .... 350K
Drum cleaning seal blade assembly...A294 3606 ... 97 27 ............
Drum cylinder ..................................A294 9510 ... 95 16 ............
Drum potential sensor .....................AW33 0003.. 95 13 ............
Drum separator pawl (2) ..................AD02 5022 .. 99 23 .... 350K
Duplex photo interrupter on
toner supply unit?.........................AW02 0059.. 81 20 ............
Duplex transport motor (2)...............B070 4784 ... 127 1 ............
Duplex unit.......................................B070 4500 ... 121 * ............
Duplex unit driven reverse roller ......AF02 0484... 121 34 ..........
Duplex unit entry sensor assembly..AW02 0064.. 129 37 ..........
Duplex unit jogger motor .................B070 4712 ... 127 10 ..........
Duplex unit photo interrupter ...........AW02 0056.. 123 4 ............
Duplex unit photo interrupter (3) ......AW01 0098.. Various ...........
Electrical section character generator power pack
(square board) .............................AZ32 0110... 141 13 ..........
Electrical section fan (box fans;3)....AX64 0103... 147 8 ............
Electrical section fans (in housing); 5...A293 1097 ... 141 3 ............
Electrical section ozone filter ...........B070 2076 ... 141 4 .... 350K
Engine power supply .......................AZ25 0017... 145 1 ............
Exit section exit sensor assembly....AW02 0057.. 117 5 ............
Exposure lamp.................................AX50 0082... 47 20 ............
Exposure lamp inverter board..........AZ50 0061... 47 29 ............
Fan (box; left side)...........................AX64 0082... 159 3 ............
Fan (horizontal box fan)...................AX64 0122... 163 2 ............
Finisher: All finisher part numbers are in the 2051/2060/2075/2090/2105
finisher parts section
Frame fan (1 box fan) ......................AX64 0082... 159 3 ............

132


PART DESCRIPTION
Frame fans (2 box fans)...................AX64 0134... 157 7 ............
Fuser cleaner motor.........................AX04 0061... 111 1 ............
Fuser cleaning web..........................AE04 5047... 105 6 .... 350K
Fuser drive coupling
(on machine, not on fuser) ...........A079 1201 ... 131 17 ..........
Fuser entrance guide assembly
(includes complete web assembly) ....B070 4321 ... 105 5 ............
Fuser exit sensor assembly .............AW20 0008.. 107 4 ............
Fuser heat lamp (220V/530W-120 volts)..AX43 0085... 109 19 ..........
Fuser heat roller...............................AE01 1056... 109 21 .. 600K
Fuser heat roller bearings (2) ..........AE03 0031... 109 8 ............
Fuser heat roller bushings (2) ..........AE03 2021... 109 7 ............
Fuser heat roller drive gear..............A294 4061 ... 109 16 ..........
Fuser heat roller pawls (set of 5) .....B070 9501 ... 107 21 .. 600K
Fuser pawl springs (5) .....................AA06 0539... 107 13 ..........
Fuser pressure roller........................AE02 0114... 111 26 .. 600K
Fuser pressure roller bearings (2)....AE03 0032... 111 24 ..........
Fuser pressure roller bushings (2) ...AE03 2024... 111 23 ..........
Fuser pressure roller stripper (1) .....AE04 4042... 107 8 ............
Fuser thermistor...............................A229 4131 ... 109 11 ..........
Fuser thermostat..............................B070 4095 ... 109 4 ............
Fuser unit photo interrupter .............AW02 0056.. 111 3 ............
Fuser web brake pad .......................B070 4418 ... 105 12 .. 600K
Fuser web cleaning roller.................AE04 0039... 105 6 .... 600K
Image processing board ..................B070 5210 ... 153 4 ............
Interface board ................................B070 5625 ... 153 6 ............
Interlock switch (2)...........................1204 2508 ... 151 104...........
IOB board ........................................B070 5300 ... 147 4 ............
Laser polygon motor drive board .....B070 5197 ... 53 15 ............
Laser slit glass .................................AC01 5030 .. 53 36 ............
Laser sync detector board ...............B070 5195 ... 53 41 ............
Laser unit assembly
(includes, motor, board, etc.) .......B070 1851 ... 53 *...............
LCDC board.....................................B070 5361 ... 49 12 ............
LCT RT-46/B511 board ...................B511 5111 ... 29 35 ............
LCT RT-46/B511 casters (4)............AH01 2014 .. 33 17 ............
LCT RT-46/B511 electrical
section clutch ...............................AX21 0072... 29 7 ..............
LCT RT-46/B511 electrical section
motors (2; 19.2w) .........................A248 6167 ... 29 5 ..............
paper size sensors (3)..................H515 5054 ... 29 3 ..............
photo interrupters (6)....................AW02 0056.. 29 2 ..............
LCT RT-46/B511 interlock switch ....1204 2382 ... 31 12 ............
LCT RT-46/B511 lift motor...............AX04 0118... 29 10 ............
LCT RT-46/B511 motor
(round, on board or bracket) ........AX06 0247... 29 13 ............
LCT RT-46/B511 paper feed roller...AF03 1081 ... 17 13 ....... 1M
LCT RT-46/B511 pickup roller .........AF03 0080 ... 17 17 ....... 1M
LCT RT-46/B511 registration
area clutch ...................................AX20 0176... 17 22 ............
PART DESCRIPTION
LCT RT-46/B511 registration
area clutch....................................AX21 0073... 17 24 ...........
LCT RT-46/B511 registration area
photo interrupter (1)......................AW02 0056.. 17 6 .............
LCT RT-46/B511 registration area
photo interrupters (2)....................AW01 0098.. 17 8 .............
LCT RT-46/B511 separator roller.....AF03 2080 ... 19 16 ....... 1M
LCT RT-46/B511 transport misfeed
removal levers (2).........................B303 3682 ... 21 17 ...........
LCT RT-46/B511 transport section 2
photo interrupter ..........................AW01 0098.. 23 16 ...........
MCU board ......................................B070 5100 ... 49 2 .............
Micro switch (1)................................1204 2509.... 151 103 ..........
Micro switch (2-maybe ganged).......1204 2515.... 151 110 ..........
Mother board ...................................B070 5760 ... 153 11 .........
Multi-bypass tray type 2105/B512
bottom tray ...................................B512 2677 ... 5 16 .............
clutches (2)...................................AX20 0176... 11 26 ...........
clutches (2)...................................AX21 0073... 11 23 ...........
Multi-bypass tray type 2105/B512 feed tray
photo reflective sensors (2) ..........AW01 0098.. 5 21 .............
Multi-bypass tray type 2105/B512 motor
(rectangular assembly; .5w) .........H519 4755 ... 11 3 .............
Multi-bypass tray type 2105/B512 motor
(round on bracket or board)..........AX06 0247... 11 11 ...........
paper feed roller ...........................AF03 1081 ... 7 10 ......... 1M
photo interrupter ...........................AW01 0098.. 7 5 ...............
photo interrupter (4)......................AW02 0056.. ...................
pickup roller..................................AF03 0080 ... 7 17 ......... 1M
separator roller .............................AF03 2080 ... 7 25 ......... 1M
Operation panel assembly ...............B070 1451 ... 23 *..............
Operation panel print button ............B070 1477 ... 23 7 .............
Operation panel start button ............A294 1475 ... 23 6 .............
Operation panel touch screen..........A294 5550 ... 23 26 ...........
Operation panel touch screen LCD..A294 1530 ... 23 27 ...........
Paper exit motor ..............................AX07 0027... 131 4 ...........
Paper exit sensor assembly.............AW02 0057.. 117 5 ...........
Paper exit transport belts (5)............B070 4251 ... 113 7 ...........
Paper feed unit (includes clutches,
photo interrupter, etc.); 2 ..............B070 6320 ... 63 *..............
Paper feed unit (includes clutches, photo interrupter, etc.);
Bank no. 2 ....................................B070 6321 ... 63 *..............
Paper feed unit 3 torque limiter........A247 2900 ... 29 27 ...........
Paper feed unit clutch
(same for all three units); 3...........AX20 0237... 63 10 ...........
Paper feed unit clutch
(same for all three units); 3...........AX21 0085... 63 11 ...........

133


PART DESCRIPTION
Paper feed unit feed roller
(same for all three units); 3 ......... AF03 1080... 65 5......... 1M
Paper feed unit photo interrupter..... AW02 0056 . 63 7..............
Paper feed unit photo interrupter (4).... AW01 0098 . Various ...........
Paper feed unit pickup roller
Paper feed unit separation roller
Paper tray motors (2) ...................... AX04 0135 .. 139 12..........
PCU (Imaging/drum/cleaner unit)
assembly; lower ........................... B070 3511... 96 * ..............
PCU (Imaging/drum/cleaner unit)
assembly; upper .......................... B070 2413... 95 15............
Platen glass..................................... B070 1790... 45 4......... 1M
Platen glass area original width sensor . AW01 0034 . 45 3..............
Power switch ................................... 1204 2508 ... 151 105 ..........
Quenching lamp .............................. A096 5320... 95 14............
Quenching lamp ............................. A096 5320... 99 32............
Registration clutch........................... AX20 0174 .. 75 23............
Registration clutch........................... AX20 0175 .. 73 18............
Registration motor ........................... AX05 0142 .. 135 1............
Registration photo interrupter (1)..... AW02 0056 . 75 13............
Registration photo interrupters (3)... AW01 0098 . Various ...........
Registration roller knob (lower)........ A079 2861... 71 2..............
Registration roller knob (upper) ....... A060 2512... 71 1..............
Registration roller; lower.................. B065 2623... 73 1..............
Registration roller; upper ................. B065 2627... 73 2..............
Scan area fan: 1.44w ...................... AX64 0128 .. 45 16............
Scan area fan: 3.36W...................... AX64 0124 .. 51 26............
Scan area original sensor (2) .......... AW01 0059 . 45 14............
Scan cable (2) ................................. A294 1759... 51 17............
Scan home photo interrupter ........... AW02 0056 . 47 11............
Scan motor ...................................... A294 1760... 51 8..............
Suction toner collect bottle .............. A294 3725... 91 8....... 2.5M
Tandem tray assembly: LCT-left ..... B070 6511... 55 3..............
Tandem tray assembly: LCT-right ... B070 6523... 57 1..............
Tandem tray motor .......................... AX04 0107 .. 55 31............
Tandem tray
photo interrupter (many) .............. AW02 0056 . various ...........
Tandem tray photo interrupter/
actuator( left)................................ AW02 0008 . 55 32............
Toner air pump motor assembly: 5.85W
(includes toner supply motor)....... A294 3062... 149 20..........
Toner air pump motor
photo interrupter .......................... AW02 0056 . 149 19..........
Toner bank motor: 5.1W.................. B070 3426... 79 6..............
Toner bank unit ............................... B070 3310... 77 * ..............
Toner bank unit motor (one, flat) ..... A294 3379... 79 5..............
PART DESCRIPTION
Toner bank unit motors
(horizontal; 2): 5.85W...................A294 3375 ... 79 16 ............
Toner bank unit motors
(vertical; 2): 5.85W.......................A294 3372 ... 79 2..............
Toner bank unit photo interrupter (3) ...AW02 0056.. 79 4..............
Toner density sensor
(mounted to dev unit) ...................AW23 0006.. 87 14 ............
Toner end sensor
(in hopper assembly) ...................AW31 0003.. 85 14 ............
Toner end sensor
(in toner supply unit) ....................AW31 0003.. 83 23 ............
Toner filter .......................................A294 2114 ... 161 8 .... 400K
Toner hopper assembly...................B070 3200 ... 85 * ..............
Toner hopper
pressure release filter; front .........AA01 2114... 85 3...... 400K
Toner hopper
pressure release filter; rear ..........AA01 2113... 85 8...... 400K
Toner hopper; lower ........................A294 3231 ... 85 20 ............
Toner supply motor..........................A294 3065 ... 149 15 ..........
Toner supply motor
(in air pump assembly).................A294 3065 ... 91 16 ............
Toner supply roller...........................A294 3242 ... 85 30 ............
Toner supply unit paper sensor
(labeled "duplex") .........................AW02 0059.. 81 20 ............
Toner supply unit registration clutch...G024 5456... 81 15 ............
Toner tube .......................................A294 3475 ... 137 12 ..........
Toner tube auger spring ..................A294 3477 ... 137 13 ..........
Toner waste air pump assembly
(includes waste motor) .................A294 3725 ... 91 8.......2.5M
Toner waste bottle ...........................A294 3465 ... 77 21 ............
Toner waste bottle motor: 5.9W.......A294 3065 ... 91 16 ............
Toner waste bottle; vacuum assembly
(looks like bottle) ..........................B070 3701 ... 91 2.......2.5M
Toner waste photo interrupter (2) ....AW02 0056.. 77 7..............
Toner waste push switch .................AW50 0023.. 91 6..............
Transfer belt ....................................A293 3899 ... 101 6 .... 500K
Transfer belt assembly ....................B070 3810 ... 101 * ............
Transfer belt bias brush ...................A294 3872 ... 101 24 ..........
Transfer belt cleaner blade ..............B070 3855 ... 103 6 .... 500K
Transfer belt cleaner roller...............A293 3908 ... 103 1 ............
Transfer belt solenoid ......................A294 3890 ... 103 30 ..........
Transfer belt unit board (TTC power packlooks like an HVT)........................AZ32 0111... 103 29 ..........
Transfer belt unit housing ................A294 3851 ... 103 19 ..........
Universal tray assembly ..................B065 6502 ... 61 5..............
Vertical transport clutch ...................AX21 0085... 69 4..............
Vertical transport paper feed
unit bank (2) .................................B070 6320 ... 69 1..............
Waste toner collection tube .............A294 3623 ... 135 26 ..........


134


Jam codes
3: Tandem tray-1st tray.
4: Universal cassette-2nd tray.
5: Universal cassette-3rd tray.
6: LCT-4th tray.
7: LCT-5th tray.
8: LCT-6th tray.
9: Bypass (tray 7).
10: LCT relay sensor.
11: LCT exit sensor.
12: Relay sensor.
15: Fuser exit sensor.
16: Exit sensor.

20: Duplex transport sensor 1.
53: 1st tray feed sensor.
54: 2nd tray feed.
55: 3rd tray feed.
56: 4th tray feed.
57: 5th tray feed.
58: 6th tray feed.
59: Bypass feed.

60: LCT relay sensor.
61: LCT exit sensor.
62: Relay sensor.
66: Exit sensor.
ERROR CODES
reset by turning power off and back on again. Some codes (fuser temperature problems) will require a technician
to reset them. The reset procedure is: Enter SP mode. Turn power off and then back on.
101: Exposure lamp.
504: LCT 1st tray lift or pickup problem.
120: Scan home problem.
505: LCT 2nd tray lift or pickup problem.
121: Scan home.
506: LCT 3rd tray lift or pickup problem.
124-129: Scan motor.
507: Bypass lift mechanism.
143: Mirrors or lenses dirty. White plate dirty or wrong.
510: Paper feed motor problem.
SBU, IPU or BCU bad.
511: LCT motor error.
144: SBU, IPU or BCU bad.
512: Bypass motor problem.
300, 301: Charge corona.
520, 521: Duplex jogger motor.
303, 304: Charge grid.
531: Fuser exit motor locked.
532: Paper feed motor lock.
310 through 317: Drum potential sensor error.
541: Fuser thermistor open.
321: Laser write problem.
542: Fuser temperature too low.
322: Laser synch. problem.
543: Fuser temperature too high.
323: Laser drive problem.
335 thru 338: Laser polygon motor.
340 thru 342: Toner density sensor error or undertoned.
546: Fuser temperature fluctuating.
345: Developer bias.
The Fuser error (541 thru 546) reset procedure is: Enter
350 thru 355: Image density sensor
SP mode. Turn power off and then back on.
400: Transfer bias roller.
547: Zero cross problem.
401: Transfer roller.
550: Oil supply/cleaning web finished (Set SP1-902-1 to
0 after replacing.)
430: Quenching lamp error.
591:
Toner
supply pump motor problem.
440: Drum motor locked.
592: Toner bank motor problem.
441: Developer motor locked.
593: Toner suction motor.
491: Laser cooling fan locked.
601: Communication problem between SBU and MCU.
492: Developer unit suction motor.
620-622: Communication problem between BCU and ADF.
495: Toner bottle problem: supply pump motor, clutch,
toner near-end sensor, toner blockage.
625, 626: Communication problem between BCU and
finisher.
496: Toner collector bottle problem.
670: Engine startup error: BCU, controller board, mother
497: Developer unit toner suction bottle.
board, software, PSU-E or PSU-C.
501: 1st tray lift problem.
nd
672:
Controller
startup.
502: 2 tray lift problem.
rd
701:
ADF
pickup
roller problem.
503: 3 tray lift problem.

135


702: ADF feed-in motor problem
703: ADF transport belt motor.
704: ADF feed-out motor.
705: ADF original table lift problem.
720: Finisher lower transport motor problem.
724: Finisher stapler hammer motor.
725: Finisher stack feed-out motor.
727: Finisher stapler rotation motor.
729: Finisher punch motor problem.
730: Finisher stapler motor problem.
731: Finisher position roller.
735: Finisher paper stack plate motor.
736: Finisher exit guide motor problem.
737: Full finisher stapler hopper.
738: Finisher shift tray lift motor problem.
740: Finisher upper tray lift motor.
741: Finisher lower tray lift motor.
743: Finisher pressure plate motor.
744: Finisher exit guide motor.
745: Finisher folder plate motor.
746, 747: Stapler unit saddle stitch motor.
750: Cover interposer tray bottom plate motor.
800: Video output error.
804: Video input error.
817: Monitor error.
818: Watchdog error.
819: Fatal kernel error.
821: ASIC not detected. Perform SP5990 and print SMC
report to get further information. The following are
SMC codes:
0B00: Controller board.
0B10: Controller board.
822: Perform SP5990 and print SMC report to get further
information. Hard drive (or both hard drives).
824: NVRAM, controller board, backup battery.

826: NVRAM, RTC battery, controller board.
828: SD card or controller.
829: RAM DIMM.
833: Perform SP5990 and print SMC report to get further
information.
834: Controller board or mother board.
838: Controller board.
850: Network duplicate IP address.
851: IEEE 1394 I/F error. Controller board, or interface
board.
853-856: Wireless Lan error.
857: USB interface error.
860-863: Hard drive error.
864: Hard drive error caused by bad mother board.
865: Hard drive.
866-868: SD card.
870: Address book data error: Software or hard drive.
880: Media link board.
900: Electrical copy counter has unrecognizable reading.
NVRAM problem.
901: Mechanical counter problem.
910-919: External controller.
920, 921: Printer error.
925: Netfile function error: Hard drive, power supply
software.
951: F-Gate signal error.
953: Scanner image setting error.
954: Printer image setting error.
955: Memory setting error.
964, 965: Scan start error.
966: Polygon motor error.
970: Scanner ready error.
990-992: Software performance error.
997: Application selection.
998: Application start.
999: Program application start.
USER Codes: Customer adjustments, some of which the technician may find useful. Press "User Tools." Select
"System Settings. Press Key Operator Tools. Press Address book management. This is right out of the
operator manual and may be an example. I suspect that once you begin User Mode, it will be self explanatory on
the touch screen.
Simulation procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service
program). To enter the "SP mode," first, press Clear modes key (this has the "C" and a diamond. Clear /stop
has the "C" without a diamond). Then press "1." Press "0." Press "7." Then press and hold down the
"Clear/Stop" key for three seconds. When you first enter the SP mode, the screen will display the modes "Copy
SP" or PM counter items. Test copy: Press Copier Mode" key, select a quantity and make test copies. To go
back to SP mode, touch SP mode.

136


SP modes are seven digits. You can enter all seven or, enter the first four and press #. The display will go to the
first one. Use buttons to browse.
1-105-7: Fuser lamp switching at warmup.
1-001-1: Lead edge registration from tray and LCT.
1-105-8: Fuser lamp temp in low power zone.
1-001-2: Lead edge registration for duplex.
1-105-9: Fuser idler start temperature.
1-001-3: Lead edge registration from tray and LCT at low
speed.
1-105-10: Paper size select for temperature correct.
1-001-4: Lead edge registration for duplex at low speed.
1-105-11: Fuser lamp switching after low power.
1-002-1: Side to side reg. 1st paper feed.
1-106: Displays fuser temperature.
1-002-1: Side to side reg. 2nd paper feed.
1-107: Set fuser idler time.
1-002-3: Side to side reg. 3rd paper feed.
1-108: Waiting time setting.
1-002-4: Side to side reg. 4th paper feed (LCT).
1-108-22: Temperature correction.
1-002-5: Side to side reg. LCT.
1-109: Fuser nip test.
1-002-6: Side to side reg. LCT.
1-902-1: Display percentage of web used.
1-002-7: Side to side reg; bypass.
1-902-2: Change web motor drive interval.
1-002-8: Side to side reg. Duplex.
1-902-3: Change web motor drive time.
1-003-1: Paper feed timing from tray.
1-902-4: Change point at which Web near end will
display (40K copies possible after this).
1-003-2: Paper feed timing from LCT.
1-902-5: Web motor drive interval for low speed.
1-003-3: Paper feed timing from duplex.
1903-1: Web total drive time X 200 microseconds.
1-008: Duplex fence adjustment.
1-903-2: Web time display in microseconds
1-103: Fuser idling. 0 none. 1 is idle after low power
mode.
1-906-1: Change paper stop position after passing
duplex sensor 2 (factor only).
1-105-1: Fuser temperature adjustment in wait.
1-907: Paper feed timing adjustments.
1-105-2: Fuser temperature lower limit.
1 is tray 1. 2 is tray 2. 3 is tray 3. 4 is LCT tray 1. 5
1-105-3: Fuser temperature on 11x8 .
is LCT tray 2. 6 is LCT tray 3. 7 is bypass. 8 is
1-105-4: Fuser temperature on 8 1/2x11.
translucent sheets.
1-105-5: Fuser temperature for transparencies.
1-105-6: Fuser temperature for translucent sheets.
2-001-1: Grid plate voltage adjustment when auto process control is off (change to default of 900 after installing new
drum or charge corona wire or if ID or TD sensor problem ).
2-001-2: ID sensor pattern voltage adjustment. Higher negative voltage = more density.
2-001-3: Image area auto process control on. Adjusts grid plate voltage when auto process is on.
2-114: Printer dot edge parameter settings: 001 thru 008.
2-001-4: Grid plate voltage adjustment when using
transparencies.
2-115: Main scan beam pitch adjustment: 001 thru 007.
2-001-5: Charge wire current other than photo mode.
2-201-1: Developer bias adjustment in copy mode.
Default is -550.
2-001-6: Charge wire current in photo mode.
2-201-2: Developer bias adjustment for ID sensor pattern.
2-001-7: Adjust target Vd voltage for process control initial
Default is -400.
setting.
2-201-3: Developer bias adjustment for transparencies.
2-001-8: Grid voltage in image area; process control off, low
Default is -400.
speed.
2-201-4: Developer bias adjustment for ID sensor pattern
2-101-1: Lead edge erase (print).
for Vsp adjustment. Default is 240.
2-101-2: Trail edge erase (print).
2-201-5: Image area bias at low speed. B070 default is 2-101-3: Left side erase (print).
480. B071 default is -450.
2-101-4: Right side erase (print).
2-201-6:
ID sensor pattern/auto process off, low speed
2-103: LD1 laser power adjustment @600 dpi (dont touch).
developer
bias. B070 default is -370. B071 default
2-104-1: Laser power for ID pattern when auto process
is
-350.
control is on; normal speed. Dont touch.
2-201-7: Transparency low speed developer bias. B070
2-104-2: Laser power for ID pattern when auto process
default is -370. B071 default is -350.
control is on; low speed. Dont touch.
2-201-8:
ID sensor developer potential low speed. B070
2-105: LD power correct in various modes (001 thru
default
is 30. B071 default is 50.
010).
2-207-1:
Adds
toner for seven seconds.
2-111: FCI shade detect: 001-004.

137


2-207-2: Runs various motors and feeds toner to hopper
but not to developer unit. Seven minute run.
Manual says to remove white gear from toner
hopper and install red gear and then press Start.
Reinstall white gear when done.
2-208: Select toner supply method by using image pixel count.
2-209: Toner supply rate. Higher value = less toner
supplied. Lower value for higher density. 001 is
normal speed. 002 is low speed.
2-210: ID detection interval.
2-220: Adjust TD sensor reference voltage (Only if you really
know this machine. I wouldn't mess with it!) If replacing
developer unit with another that is already in use
2-223: Vt display (TD output voltage.)
2-226: Removes toner from the toner bank to the toner
hopper.
2-227: Display toner supply mode for last copy. 1 is ID
sensor and TD sensor from 11th copy, using VT-Vref. 2
is ID sensor and TD sensor before 10th copy, using
Vsp/Vsg. 3 is TD sensor in temporary mode when ID
sensor output is abnormal. 4 is image pixel count.
2-301-1: Transfer adjustment; side 1.
2-301-2: Transfer adjustment; thick paper.
2-301-3: Transfer current; transparencies
2-301-4: Transfer current; translucent sheet.
2-301-5: Transfer current; second side.
2-301-6: Transfer current between pages.
2-301-7: Transfer adjustment; first side, low speed.
2-301-8: Transfer current; thick paper, low speed.
2-301-9: Transfer current; transparency, low speed.
2-301-10: Transfer current; transparency, low speed.
2-301-11: Transfer current; second side, low speed.
2-301-12: Transfer current between pages, low speed.
2-506-1: Cleaning operation. Use if drum gets dirty or
copies light on long runs. Will stop run and reverse
motor to clean drum blade and will make an ID
sensor pattern density correction. 1 is no. 2 is yes.
2-506-2: Cleaning interval for 2-506-1. 1-100 in1 minute
per step intervals.
2-602: PTL settings. 001 thru 008.
2-801: TD sensor initial setting. TD sensor output voltage
will display when finished. Do after replacing
developer or TD sensor. Manual says to enter the
lot number of the developer.
2-803: Turn corona wire cleaner on.
2-804-1: Corona wire cleaner on if 1. Off if 0. Done
periodically if 2.
2-804-2: Corona wire cleaner operation interval. Range
is 100 to 10K. Each step is 100. Default is 5K.
2-902:2: Print test patterns. 001, 002, 003.
2-906: Vcont manual setting.
2-909-1: Main scan adjustment (copier).
2-902-2: Main scan adjustment (printer).

2-910: Sub scan magnification adjustment.
2-911-1: Transfer on timing at lead edge.
2-911-2: Transfer on/off exchange timing.
2-911-3: Transfer off timing after trail edge.
2-912: Drum reverse rotation time; 001 is reversal for
cleaner blade. 002 is forward time after first
reversal. 003 is reversal time for 2nd reverse.
2-915-1, 2, 3, 4, 5, 6: Various drum heater adjustments.
Not used.
2-920: Laser unit off check (dont touch).
2-940: Lead edge transfer current for various trays in
various situations. 001 thru 016.
2-941: Recycled paper transfer control.
2-961: Factory only developer initialization.
2-962: Auto process control: Adjusts ID sensor, drum
potential sensor, charge grid voltage, Laser power,
Vl detect. . Should be done after changing drum,
ID sensor, drum potential sensor, laser unit or
toner density sensor.
2-966: Periodic auto process control off or on based on
24 hours since last process control or copy job is
finished. Leave ON if customer leaves main
switch on all the time.
2-967: Auto image density adjustment done when
machine is in warm up. Use if background occurs
due to ammonia.
2-968: Prevents image density weakness on long runs,
increase Vref by .06vdc every 100 pages.
2-969: After process control, 20 ID patterns made at one
minute intervals in continuous copy run.
2-972: Toner suction collect bottle operating time display.
Reset to 0 by pressing 0 and # (Enter).
2-973: Toner suction bottle operating time.
2-974: Toner supply interval. 0 is every page. 1 is every
2nd page. 2 is every 3rd page. 3 is every 4th page.
This will affect SP2-968.
2-975-1: Toner recycle cut counter: How often to dump
waste toner. Default is 200=200K copies..
2-975-2: Toner recycle time period. 25 is default=25K
copies.
2-980: Toner consumption interval: How long drum turns
after ID sensor pattern. Default is 0. dont touch.
3-001-1: ID sensor PWM setting. Do if SC condition
NVRAM problem. 72 is default.
3-001-2: ID sensor initial setting. Do after replacing or
cleaning ID sensor, or after NVRAM clear or
replacement. Press start.
3-103-1: Display Vsg.
3-103-2: Display initial Vsg.

138


3-103-3: Display Vsp.
3-103-4: Display initial Vsgp. Dont touch.
3-901-1: Auto process control when fuser temp is low at
power up.
3-901-2: Vl correct. Dont touch.
3-902-1: Auto process control on or off.
3-902-2: Display Vd drum potential.
3-902-3: Display halftone drum potential in areas
illuminated by laser. Vh.
3-902-4: Display charge grid voltage which resulted from
last Vd adjustment.
3-902-5: Laser power correction display from lat Vh.
3-902-6: Drum surface voltage on ID sensor pattern.
3-902-7: Drum potential sensor output when 200v
applied during sensor correction.
3-902-8: Display potential sensor output when 700v
applied during sensor correction.
3-902-9: VD correct. Dont touch.
3-902-10: Display VL correct at initialization.
3-902-11: Display Vl correct.
3-902-12: Display latest Vl.
3-902-13: Display Vl detect.
3-902-14: Display current image based on Vl detect.
3-903: VD start point correct adjustment. Default is 200.
4-008: Adjust sub-scan (lead edge to trail edge)
magnification. Changes scan motor speed. Use .
For (-).
4-010: Scan lead edge registration adjustment. . Use .
For (-).
4-011: Adjusts scan side to side registration. Use . For
(-).
4-012-1: Scan lead edge void adjustment. Default is .5.
4-012-2: Scan trail edge void adjustment. Default is .5.
4-012-3: Scan right side void adjustment. Default is .5.
4-012-4: Scan left side void adjustment. Default is .5.
4-013-1: Scanner test (free run) with exposure lamp on.
4-013-2: Scanner test (free run) with exposure lamp off.
4-015: Scan speed display and adjustment. Takes place
automatically. Default is 0.
4-301: Auto paper size sensors signals displayed when
paper is placed on glass.
4-303: APS small size original detect.
4-428-1: Standard white level adjustment. 0 if not
performed. 1 if done. Factory use only.
4-428-2: Standard white level adjustment of white plate.
Factory use only.
4-600: Display SBU ID code. Dont touch.
4-601: Adjust PLL bandwidth. Dont touch.
4-605-1: Display flag to show if density control was done
with standard CCD white board. Dont touch.
4-605-2: Start CCD density adjustment for white board.

Dont touch.
4-610 thru 4-901-3 are labeled DFU in the service
manual, which means dont touch or something
nastier sounding if you are creative.
4-901-4: Digital AE processing lower limit. Default is 1.
4-901-20: Adjust erase of blue background with orange
original. Lighter. Default is 180.
original. Normal. Default is 155.
original. Darker. Default is 105.
4-903-1thru94: Various filter setting adjustments.
Factory manual pages 5-29 thru 5-32.
4-904-2 thru24: Various Image Processing setting; very
fine detail copy quality adjustments.
4-909-1, -2: IPU setting. Don't touch.
5-019-1: First tray paper size select.
5-019-6: Sixth tray paper size select.
5-024: Metric or inch.
5-040-22: Custom vertical size.
5-041-22: Custom horizontal size.
5-047: Reverse paper display.
5-104: A3/11x17 double count.
5-106-6: Image density used in ADS mode. Default is 5.
5-112: Non-standard paper size for trays 2 and 3 or not.
5-113: Optional counter.
5-118: Disable copy function. Should stay at 0. Japan
only.
5-120: Mode clear. Japan only.
5-121: Counter up timing for optional counter.
5-127: APS mode. 0 is yes. 1 is no APS.
5-131: Paper size type select . 0 Japan. 1 N. America. 2.
Europe. 3. China.
5-158: Cover interposer tray feeder size change. 001
thru 008 for various countries.
5-162: Change application screen with hard switch (1) or
soft switch on LCD (2).
5-212-3, -4: Page numbering.
5-302-2: Set time.
5-404: Clear user code counters (press #).
5-501: PM cycle setting. Each digit = 1000 copies.
Example; 100 = 100,000 copy PM cycle. PM will
be indicated every 100,000 copies. If set to 0,
there will be no PM indicator.
5-504: Japan only jam alarm interval.
5-505: Japan error alarm.
5-507: Japan only supply alarm.
5-508: Japan only items.
5-513: Japan only parts alarms.
5-514: Japan only parts alarm level.

139


5-801: Clear all memory. Touch Start for at least three
seconds, then turn power off and back on. Or, for
individual memory clears, select the item and
press Execute and follow prompts.
-1 is all clear. 2 is engine clear. 3 is System control
service. 4 is IMH. 5 is Memory control service. 6 is
copier. 8 is printer. 9 is scanner. 10 is network. 11
is Network control service. 14 is DCS. 15 is UCS.
5-802: Continuous printer aging (free run). Be sure

finisher connector is not plugged in and duplex is
off.
5-803 Inputs. Tests switches & sensors. Display will sometimes show "0" or "1" when sensor is actuated, if it is
working. If display does not change it is not working or you're on the wrong one. Generally, "0" is not activated.
"1" is activated. These are done as "Bit-switches" and are numbered from 7 down to 0. Apparently 7 is first digit
(reading left to right) and 0 is last (8th) digit.
Like this:
7 6 5 4 3 2 1 0
0 1 1 0 0 0 0 0
1-7: Not used.
1-6: Bypass paper end sensor.
1-5: LCT 3rd paper end sensor.
1-4: LCT 2nd paper end sensor.
1-3: LCT 1st paper end sensor.
1-2: 3rd paper end sensor.
1-1: 2nd paper end sensor.
1-0: 1st paper end sensor.
2-7: Not used.
2-6: Bypass feed sensor.
2-5: LCT 3rd paper feed sensor.
2-4: LCT 2nd paper feed sensor.
2-3: LCT 1st paper feed sensor.
2-2: 3rd paper feed sensor.
2-2: 2nd paper feed sensor.
2-0: 1st paper feed sensor.
3-7: Key card.
3-6: Duplex entry sensor.
3-5: Duplex jogger sensor.
3-4: Duplex transport 3 sensor.
3-1: Inverter tray paper sensor.
3-0: Duplex connection.
4-7: Not used.
4-6: Bypass lift sensor.
4-5: LCT 3rd lift sensor.
4-4: LCT 2nd lift sensor.
4-3: LCT 1st lift sensor.
4-2: 3rd lift sensor.
4-1: 2nd lift sensor.
4-0: 1st lift sensor.
5-4 thru 5-7: Not used.

5-3: Drum unit.
5-2: Polygon motor lock.
5-1: Toner hopper sensor.
5-0: Key counter.
6-7: Drum motor.
6-6: Fuser/exit motor.
6-5: Not used.
6-4: Not used.
6-3: Developer motor.
6-2: Toner suction motor rotate
sensor.
6-1: Not used.
6-0: Toner supply pump motor
sensor.
7-7: Left front safety switch.
7-6: Right front safety switch.
7-5: Relay motor.
7-4: Guide plate sensor.
7-3: LCT relay sensor.
7-2: Relay sensor.
7-1: Not used.
8-7 thru 8-0: Not used.
9-7: Total counter.
9-6: Fuser problem signal. 0 is
normal (Reset?)
9-5: Not used.
9-4: Exit unit.
9-3: Oil supply/cleaning web end sensor.
9-2: Exit sensor.
9-1: Fuser exit sensor.
9-0: Fuser installed if 0.
10-7 thru 10-0: Not used but leave

all to 0 (on).
11-7: Not used.
11-6: Not used.
11-5: Not used.
11-4: 2nd tray size 5.
11-3: 2nd tray size 4.
11-2 2nd tray size 3.
12-7: Not used.
12-6: Not used.
12-5: Not used.
12-4: 3rd tray size 5.
13-7: Not used.
13-6: Not used.
13-5: Not used.
13-4: Rear fence closed sensor.
13-3: Front fence closed sensor.
13-2: Front side fence open sensor.
13-1: Rear side fence closed sensor.
13-0: Rear side fence open sensor.
14-7: Not used.
14-6: Not used.
14-5: Not used.
14-4: Rear fence home sensor.
14-3: Left tandem tray sensor.
14-2: Right tandem tray sensor.
14-1: Left 1st tray sensor.
14-0: Right first tray sensor.

140


Inputs continued
15-7, -6, -5: Not used.
15-4: Base plate down sensor.
15-3: 1st tray height 4.
16-7, -6, -5, -3: Not used.
16-4: Paper feed motor lock.
16-2: Toner suction bottle sensor.
16-1: 2nd tray height sensor 2.
16-0: 2nd tray height sensor 1.
17-7, -6, -5: Not used.
17-4: Toner near end sensor.
17-3: Toner collect bottle sensor.
17-2: Toner bank motor locked.
17-1: 3rd tray height 2.
17-0: 3rd tray height 1.
18-7, -6,-5: Not used.
18-4: Toner overflow sensor.
18-3: Lower bottle inner cap sensor.
18-2: Upper bottle inner cap sensor.
18-1: Lower toner bottle sensor.
18-0: Upper toner bottle sensor.
19-7, -6, -5: Not used.
19-4: Bypass height sensor 2.
19-3: Bypass height sensor 1.
19-2: LCT 2nd tray size switch 3.
20-7, -6, -5: Not used.

20-4: Bypass paper length sensor.
20-3: Bypass lower sensor..
21-7, -6, -5, -2, -1, -0: Not used.
21-4: Bypass motor locked.
21-3: LCT motor locked.
22-7, -6, -5: Not used.
22-4: Bypass set.
22-3: Bypass lift switch.
22-2: LCT door open switch.
22-1: LCT exit sensor.
22-0: LCT connection.
23-7, -6, -5: Not used.
23-4: Bypass open/closed.
23-3: LCT 1st height sensor 4; 4th
tray.
tray.
tray.
23-0: LCT 1st tray height sensor 1;
4th tray.
24-7, -6, -5, -4: Not used.

24-3: LCT 2nd tray height sensor 4;
5th tray.
5th tray.
5th tray.
5th tray.
25-7, -6, -5, -4: Not used.
25-3: LCT 3rd tray height sensor 4;
6th tray.
6th tray.
6th tray.
6th tray.
26-7, -6, -5, -4: Not used.
26-3: Bypass size switch 4.
5-804: Output tests. Turns on electrical components such as lamps, motors, solenoids. Select the particular number.
Press on to test the item. Press "off" to stop the test.
16: 2nd separation solenoid.
1: 1st feed clutch.
17: 3rd separation solenoid.
2: 2nd feed clutch.
3: 3rd feed clutch.
18: LCT 1st separation solenoid.
4: LCT 1st feed clutch.
19: LCT 2nd separation solenoid.
5: LCT 2nd feed clutch.
20: LCT 3rd separation solenoid.
6: LCT 3rd feed clutch.
21: Bypass separation solenoid.
22: 1st vertical clutch.
8: 1st feed solenoid.
23: 2nd vertical clutch.
9: 2nd pickup solenoid.
24: 3rd vertical clutch.
10: 3rd pickup solenoid.
25: LCT 1st grip clutch.
11: LCT 1st pickup solenoid.
26: LCT 2nd grip clutch.
12: LCT 2nd pickup solenoid.
27: LCT 3rd grip clutch.
13: LCT 3rd pickup solenoid.
28: Bypass grip clutch.
14: Bypass solenoid.
29: Relay clutch.
15: 1st separation solenoid.
30: LCT relay clutch.

141


Outputs continued
31: Lower relay clutch.
32: LCT transport clutch 1.
33: LCT transport/bypass
clutch.
34: LCT guide plate solenoid.
35: 1st tray lift motor.
36: 2nd tray lift motor.
37: 3rd tray lift motor.
38: LCT 1st tray lift motor.
39: LCT 2nd tray lift motor.
40: LCT 3rd tray lift motor.
41: Bypass lift motor.
42: Rear fence motor.
43: Tandem tray connect
solenoid.
44: Front fence solenoid.
45: Rear fence solenoid.
46: Left 1st tray solenoid.
47: Relay motor.
48: Paper feed motor.
49: LCT motor.
50: Bypass motor.
51: Drum motor.

55: Guide plate solenoid.
56: Inverter gate solenoid.
57: Duplex motor 1.
58: Duplex motor 2.
59: Inverter exit clutch.
60: Duplex inverter gate.
61: Reverse solenoid.
62: Inverter guide plate solenoid.
63: Toner recycle shutter solenoid.
64: Jogger motor.
65: Toner clutch.
67: Toner pump motor.
68: Upper toner bottle motor.
69: Lower toner bottle motor.
70: Toner bank motor.
71: Toner coil clutch.
72: Exposure lamp.
73: Optics fan.
74: Image Density sensor LED.
75: Transfer belt solenoid.
76: Quenching lamp.
77: Charge corona.

78: Grid plate.
79: Developer bias.
80: Transfer belt bias.
81: Laser polygon motor fan.
82: Exhaust fan; low.
83: Exhaust fan; high.
84: Drum fan; low.
85: Drum fan; high.
86: Paper cooling pipe fan 1.
87: Steam removal fan; low.
88: Steam removal fan; high.
89: Developer fan 1.
90: Laser diode.
91: Developer fan 2.
92: Duplex entry fan.
93: Paper cooling pipe fan 2.
94: Duplex fan.
95: Toner suction motor.
96: Counter.
97: Upper bottle motor.
98: Lower bottle motor.
5-811-1: Machine serial number. Dont touch.

5-840-4, 6, 7, 11, 20: IEEE 802.22b SSID, channel Max,
channel min, WEP key, WEP.
5-812-1: Phone number to be called for service.
5-841-1,
5, 6: Supply name setting.
Use "." for pause.
5-842:
Net
file analysis.
5-812-2: Fax number.
5-844-1,
2,
3, 4.: USB transfer rate, vendor ID, product
5-812-3: Supply info will display on initial SP display.
ID
and
device release number.
5-812-4: Service center number will display on initial
5-845-1
thru
7:
Delivery server settings.
screen.
5-846
-1
thru
50:
UCS settings.
5-816 -1, -2: Japan only.
5-847-1 thru 21: Net file resolution reduction.
5-821: Japan only.
5-848-1 thru 100: Web service.
5-824: Upload NVRAM to SD.
5-849-1, 2: Counter clear day settings. Dont touch.
5-825: Download SD data to NVRAM. Front door must be
5-850-1: Address book.
open. When done, remove card and cycle power.
5-852-2 thru 13: SMTP functions.
5-828: Network settings.
5-853: Stamp data download.
5-831: Initial setting mode.
5-856: Remote ROM update.
5-832-1: Hard drive format all.
5-857-1 thru 13: Save debug log.
5-832-2: Hard drive format IMH.
5-858-1, 2, 3, 4: Debug save when.
5-832-3: Hard drive format Thumbnail.
5-859-1 thru 10: Debug save key number.
5-832-4: Hard drive format job log.
5-907: Plug and play.
5-832-5: Hard drive format printer fonts.
5-913-2: Switchover permission time/print application.
5-832-6: Hard drive format user info 1.
5-914-1, 3: Application counter and copy counter.
5-832-7: Hard drive format user info 2.
5-915: Mechanical counter not connected if 0
5-832-8: Hard drive format scanner mail.
Detected if 1. Unknown if 2.
5-832-9: Hard drive format data for design.
5-917:
GPC. Japan only.
5-832-11: Hard drive format Ridoc I/F.
5-918:
A3/DLT counter display.
5-833-7: Job log on/off.
5-836-1 thru 91: Capture settings.
5-838-10 thru 13: ID, logout, login, login max

142


5-923: Border erase area select.
5-967: Disable copy server.
5-974: Cherry server. Japan only.
5-990-1: Print system parameter lists.
5-990-2: Print SP mode data list.
5-990-3: Print User program list.
5-990-4: Print logged data list.
5-990-5: Print copy mode list.
5-990-6: Print non-default.
5-990-7: NIB.
5-990-8: Net file log.
5-990-21: Copier user program.
5-990-22: Scan SP.
5-990-23: Scan user program.
6-006-1: ADF side to side registration.
6-006-2: ADF lead edge registration.
6-006-3: ADF lead edge registration (duplex-front).
6-006-4: ADF lead edge registration (duplex-rear).
6-007-1, -2 & -3: ADF input checks. Same description as

inputs above in SP5-803.
1-7: Inverter sensor.
1-6: Exit sensor.
1-4: Entry sensor.
1-3, 2, 1: Original width sensors 3, 2 and 1.
1-0: Original sensor.
2-7: ADF feed motor pulse.
2-6: Pickup roller home sensor.
2-5: Bottom sensor.
2-4: Bottom home sensor.
2-3: Exit cover sensor.
2-2: Feed cover sensor.
2-1: APS start sensor.
2-0: ADF position sensor.
6-008: ADF output check. Same procedure as SP5-804

1: Feed motor, high.
5: Feed-out motor.
2: Feed motor, low.
6: Exit gate solenoid.
3: Transport motor; forward.
7: Inverter gate solenoid.
4: Transport motor; reverse.
8: ADF LED display.
3-7, 6, 5, 4, 3: Not used.

3-2: Length sensor.
3-1: ADF feed out motor pulse.
3-0: ADF transport motor pulse.
9: Pickup motor forward.
10: Bottom plate motor.
11: Feed in clutch.
6-009: ADF free run.

6-107-3: Finisher back to home.
6-107-4: Finisher free run with jogger.
6-016: ADF motor speed adjustment.
6-105: Finisher staple position adjustment.
6-113-1, 2: Punch hole adjustments for 2-hole, 3-hole.
6-107-1: Finisher free run in staple mode.
6-116: Thick paper sheet conversion.
6-107-2: Finisher free run in shift mode.
6-117: Finisher inputs.
5-6: Shift lower limit; large paper
2-0: Jogger fence home sensor.
1-7: Stack feed out belt home
sensor.
sensor.
3-7: Not used.
5-4:
Shift
home sensor.
1-6: Not used.
3-6: Staple cartridge sensor.
5-3: Stack roller home sensor.
1-5: Shift tray lower limit
3-5: Stack sensor 2.
sensor 2.
5-2: Position roller home sensor.
3-4: Stack sensor 1.
1-4: Shift tray lower limit
5-1: Stack plate rear home sensor.
3-3: Not used.
sensor 3.
5-0: Stack plate front home sensor.
3-2: Punch hopper sensor.
1-3: Stapler tray entry sensor.
6-7: Not used.
3-1: Punch home sensor.
1-2: Shift tray exit sensor.
6-6: Shift tray Z-fold full sensor.
3-0: Punch connection.
1-1: Upper tray exit sensor.
6-5: Bottom fence home sensor.
4-7: Stapler ready.
1-0: Entrance sensor.
6-4: Top fence home sensor.
4-6: Stapler return sensor.
2-7: Not used.
6-3: Emergency stop switch.
4-5: Exit open sensor.
2-6: Front door interlock.
6-2: Shift jogger lift sensor.
4-4: Stack plate home sensor.
2-5: Stapler sensor.
6-1: Shift jogger home sensor.
4-3: Pre-stack paper sensor.
2-4: Stapler end sensor.
6-0: Jogger unit connected or not.
4-2: Staple waste sensor.
2-3: Stapler hammer sensor.
4-1: Stapler rotation home sensor.
2-2: Stapler home sensor.
4-0: Upper tray limit sensor.
2-1: Shift tray half turn sensor.
5-7: Punch home 2 sensor.

143


6-118: Finisher output tests.
1: Upper transport motor.
2: Shift tray exit motor.
3: Upper tray junction gate
solenoid.
4: Shift try lift motor.
5: Jogger motor.
6: Stapler motor.
7: Stapler hammer motor.
8: Punch motor.
9: Stapler junction gate
solenoid.
10: Positioning roller solenoid.

11: Stack feed-out motor.
12: Shift motor.
13: Stapler rotate motor.
14: Lower transport motor.
15: Exit guide motor.
16: Stack-plate center motor.
17: Prestack junction gate solenoid.
18: Prestack paper stop solenoid.
19: Stapler return solenoid.
6-119: Punch function for thick paper.

6-120-1 thru -11: Adjust staple jogger position for each
paper size.
6-121- 1 thru 8: Z-fold position adjustments. Fine
adjustment of 1st fold:
6-121-9-16: Z-fold adjustments. Fine adjustment of 2nd
fold.
6121-?: Jog once or twice for each sheet.
6-902: Adjusts fold position.
7-001: Display drum rotation time (minutes).
7-002-1: Total counter for fed originals.
7-002-2: Total fed originals in copy mode.
7-002-3: Total fed originals in copy server mode.
7-002-4: Total fed originals in scanner mode.
7-002-5: Others.
7-003-1: Total copies (all modes).
7-003-2: Total copies (copy only).
7-003-4: Total prints (print only).
7-003-5: Others.
7-006-1 & -2 & -3: Japan only.
7-007-1: Duplex count.
7-007-2: Letter count.
7-007-3: Staple count.
7-007-4: Scan count.
7-009-1, 2, 3: Japan only.
7-101-5 thru255: Total prints in each paper size.
7-105-1 thru 255: Total prints for each paper type, color, etc.
7-201: Total number of scans.
7-202 -4 thru 128: Total number of scanned originals by
size
7-204-1 thru 9: Total paper tray count for each paper
feed station.
7-205: ADF total originals.
7-206-2: Total staple count.
7-301-1 thru 7: total copies in various reproduction ratios.
7-304-1 thru 26: Total copies in various modes.
7-305-1 thru 8: Total copies by multiple count.
7-306-1 thru 5: Total copies by various modes.
7-320-1: Stored originals in copy server.
20: Stack-plate front motor.

21: Stack-plate rear motor.
22: Stack roller drag motor.
23: Stack roller motor.
24: Shift jogger motor.
25: Shift jogger lift motor.
26: Jogger top fence motor.
27: Jogger bottom fence motor.
7-321-4 thru 128: Stored originals in copy server, by size.

7-323-5 thru 172: Prints made from copy server by size.
7-324-1 thru 6: Copy jobs made from copy server.
7-325-1 thru 5: Copy jobs, by number of pages from copy
server.
7-326-1 thru 4: Copy jobs by consecutive files in the job
from copy server.
7-327-1 thru 8: Prints by multiple quantity from copy server.
7-328-6 thru 25: Totals from copy server.
7-330: Number of jobs made as master in tandem mode.
7-331: Tandem mode copies.
7-334: Copies printer by document servers when two
machines connected.
7-401: Total number of service calls displayed.
7-403-1 thru -10: Display last 10 service calls.
7-502: Total copy jam count.
7-503: Total original jams.
7-504-3 thru -100: Copy jam count by location (sensors).
7-505-3, 4: Original jam count by location.
7-506-5 thru -255: Jam count by size.
7-507-1 thru -20: More jam count detail; last 5 digits of
count, size, position, stuck or not fed.
7-508-1 thru 10: Original jam history.
7-617-1, 2: PM for Japan only.
7-618-1, 2: Goes with 7-617. Japan only.
7-801-1 thru 212: Rom versions.
7-803: PM count display. Pages since last PM.
7-804: Reset PM count.
7-807: Reset error code and jam counters. Press start.
7-808: Reset counters. Press #.
7-810: Access code. Clear by pressing #.
7-811: Clear original count.
7-816-1 thru 9: Reset counts for paper trays.
7-822: Copy memory clear.
7-825: Reset electrical counter. Occurs at installation only.
7-826-1, 2: Japan option error count.
7-827: Japan option error clear.
7-829: Japan GPC counter clear.
7-832: Self diagnostic result. Press # to see list of errors.

144


7-833-1 thru 5: Pixel coverage ratios.
7-838 thru 7848: Clear various counters.
7-834-1, 2, 3: Clear pixel coverage information.
7-901: Displays SC990. Dont touch.
7-836: Press # to display memory.
7-999: Engine debug log switch.
7-837: Clear counters by mode.
Software and Copy Setting Reset (up mode): Power off and then back on, or Hold down ./* key and # Key for
over 10 seconds. When machine beeps, release both. Now loading, please wait will display. After a few
seconds machine will go back to ready.
Reset User programs to default.
In standby mode, press "User Tools" key. Hold down "#" and touch "System setting" key. Press "Yes" when
displayed.
Copy Features Reset: In standby mode, press "User Tools" key. Hold down "#" and touch "Copy/document server
features" key. Press "Yes" when confirmation is displayed.
Scanner reset: In standby mode, press "User Tools" key. Hold down "#" and touch "Scanner features" key. Press
"Yes" when confirmation is displayed.
PM parts counter reset: Note: this is not necessarily the PM cycle, but individual parts. Press Clear modes key (this
has the "C" and a diamond. Clear /stop has the "C" without a diamond). Then press "1." Press "0." Press "7."
Then press and hold down the "Clear" key for three seconds. When you first enter the SP mode, the screen will
display Copy SP and PM counter. Press PM counter. The next menu will show the items. The amount of
prints/copies on each item will display on Parts replacement, along with the expected life (target) of each item.
You can also change the yield (the target) by selecting the PM yield column and pressing the Yes key. Press
Clear to clear any counter. The machine will ask if you want to clear. If yes, press Yes to execute. If No is
pressed you will see a screen with history of last three replacements. To change Target Yield, press Change
target yield. Enter the new value that you want with the number keys. Press # key.
Note: On the SP mode (Parts replacement) screen, only the parts that have exceeded their target will display. If the
part has not yet reached its target yield, it cannot be selected.
Note 2: You can print out a list of all PM items and their count.
Note 3: I suspect that this is much easier to do on the machine, than it is to explain or read.


145

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

Similar (And probably Identical) Machines:
3025: Gestetner DSm725, Lanier LD225, Savin 8025.
3030: Gestetner DSm730, Lanier LD230, Savin 8030.
MP-2510: Gestetner DSm725e, Lanier LD325,
Savin 8025e.
MP-3010: Gestetner DSm 730e, Lanier LD330,
Savin 8030e.
Dimensions: Machine Without Accessories or Cabinet:
H: 28; W: 26; D: 23; Weight: 156 lbs.
Warm-up Time: 12 seconds.
Approximate List Price When New: 3025: $7,100;
3025spf: $8,200; 3025spi: $8,300; 3030: $6,600;
3030spf/spi: $9,600; MP-2510: $5,000;
MP-2510p: $5,400; MP-2510sp: $7,000;
MP-2510spf: $8,125; MP-2510spi: $8,250;
MP-3010: $6,500; MP-3010p: $6,800;
MP-3010sp: $8,500; MP-3010spf: $12,000;
MP-3010spi:
Year of introduction: 3025/3030: 2005. MP-2510/3010: 2006.
CONSUMABLES
SUPPLY
YIELD
Toner: (360 grams) 885288 also 888169

Type 2120D ................................................... 11,000@ 5%
Developer (type 28) B121 9640....................................... 60,000
Drum B039 9510 ............................................................. 60,000
PCU: Although it consists of the following items, they are
ordered and replaced individually............................. 60,000
SUPPLY
YIELD
Developer and developer unit, OPC Drum, cleaner blade,

quenching lamp, ID sensor and charge roller are
included in the PCU/drum unit.
Staples (type G) 410133................................. 3,000 in cartridge
Staples (type K) 410801 ................................. 5,000 in cartridge
Staples (type K) 410802 ............................. 3x5,000 in cartridge

Accessory
Model
Document feeder DF-83/ARDF ........................................ B810

Platen cover (if no document feeder) ...................... 1018/B406
Large capacity tray (PS500) ....................................A862/B391
Two-tray paper tray unit (PS490) ............................A860/B390
Cabinet ......................................................................... FAC 20
1-bin tray finisher (PT280) .......................................A898/B413
Internal shift sort tray (1027)....................................B313/B459
500-sheet finisher (SR820)..................................... G302/B442
1000-sheet finisher (SR790)............................................. B408
Bypass unit....................................................................... B415
Duplex unit ....................................................................... B414
Printer/scanner ........................................................B767/B846
Printer/scanner .................................................................D318
User account enhance unit............................................ Type E
File format converter ..................................................... Type B
Data overwrite security unit ................................. Type D/B735

Copy data security unit ........................................Type A/B770
Hard drive ................................................................ Type 3030
Interchange unit................................................................ B416
Bridge unit (1027) ....................................................A897/B417
Fax unit (3030) ................................................................. B766
G3 interface (3030)...................................................................
Fax optional memory: 32MB.............................................G578
Handset ............................................................................ 1018
Scan kit.................................................................... Type3010
PS3 .......................................................................... Type3010
Bluetooth ................................................................. Type 3245
IEEE 1284 interface board ............................................ Type A
IEEE 802.11b (wireless LAN) ........................................Type H
Network enhancement kit ...................................... Type 3010P
VM card ........................................................................ Type B

146

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

To read total count: Mechanical counter on front of machine or select User tools by pressing the user tools
key/counter key. Counters will display.
Drum (PCU; photoconductor unit) removal: Open right side door and front door. Unlatch the drum unit, push its
release lever and slide it out.
Drum cylinder replacement: With PCU out of machine, remove separator pawls (squeeze and remove). Remove
front cover (two screws) and rear cover (three screws). Separate two halves of PCU. It appears that the drum is in
the top part, which must be turned over to remove it. Remove the white clip (probably plastic) to unlock the drum
and lift it out.
Drum charge roller and cleaning roller: With PCU out of machine and drum cylinder already removed (as described
above). Remove the pin (note the position of its head first) in the front and the shoulder screw in the rear. Release
the spring tension at front and rear. Lift out the assembly which includes the front and rear mounting jigs and both
rollers. Remove both rollers. When replacing charge roller, wide bevel goes towards front. Cleaning roller is
reversible. Install front pin (remember its head position) before tightening rear shoulder screw.
Drum cleaning blade: PCU must be out of machine, with drum, charge roller and cleaner roller removed. The blade is
mounted with two screws. Manual suggests priming the blade with toner. If it was me, I would use starting powder
since thats what it was designed to do.
Developer replacement: With PCU out of machine, separate the top and bottom of the developer unit by the method
described in Drum cylinder replacement, above. Spread the two tabs (one front and one rear) to remove the top of
the developer unit. Empty the old developer. Reassemble, being careful of mylar positioning. Manual says to
replace with new developer after reassembling. There is a slot in the top that you can pour the developer into.
Go to SP mode 2-801. When finished, manual says to run samples and look for toner spotting. If there is, they
recommend sliding out the PCU and tapping it 2-3 times at 8 locations with a screwdriver. Being a wild and crazy
guy, I might use a nut driver and tap it 4 times in 6 locations, or maybe 2 times in 10 locations. Never take this
business too seriously.
Transfer roller replacement: Open right side door. Transfer roller unit is snapped in. Lift out and replace.
Fuser unit removal: Open right side door (which will require removing duplex unit first). Fuser is held in with two
screws.
Fuser pressure roller cleaner roller: To replace this, the fuser heat roller, heat lamp and pressure roller must be
removed first. It is recommended to apply Ricohs Barrierta grease to the pressure roller bushings.
Waste Toner: At the end of a run, the drum stops and then reverses direction for about 5mm (1/4 inch or so) so that
toner will be picked up off the drum and emptied via the collection coil. Waste toner is recycled into the developer
unit and reused. If the machine does 100 prints without interruption, the machine will do a cleaning (toner recycle)
operation.
Touch screen calibration: If the touch panel is not working properly, do the following. Press Clear Modes key.
Press these keys in sequence. 1, 9, 9, 3, clear/stop, clear/stop, clear/stop, clear/stop, clear/stop.
Select Touch screen adjust. Touch the center of the circle in the upper left corner and then the lower right corner of the
panel using a pointer that does not have a sharp tip. Touch a few more spots on the panel to see that the marker
appears exactly where touched. When satisfied (if not, repeat procedure) touch # OK. Press # Exit when done.

PART DESCRIPTION
1-bin tray unit 898 exit sensor................. AW01 0088 .... 3 20.................
1-bin tray unit 898 exit tray ..................... A898 2611...... 3 1...................
1-bin tray unit 898 exit tray small piece .. A898 2612...... 3 3...................
1-bin tray unit 898 paper indicator board A629 5110...... 3 19.................
1-tray paper feed unit A860/B390/PS490
cassette (2) ......................................... A860 7341...... 5 1...................
cassette backstop ............................... A267 2853...... 5 7...................
1-tray paper feed unit A860/B390/PS490 cassette
separator pad (2) ................................ A860 2831...... 5 22........ 120K
casters (4)........................................... AH01 2026 ..... 3 16.................
clutch (1) ............................................. AX20 0167 ..... 13 9.................
PART DESCRIPTION

clutch (2)..............................................AX20 0170......13 10 ..............
drive motor ..........................................G584 5760......11 21 ..............
interface board ....................................A860 5110 ......9 23 ................
lift motor (2) .........................................AX04 0119......9 11 ................
paper empty actuator ..........................A267 2803 ......7 6 ..................
paper feed roller ..................................A267 2751 ......7 2 ..........120K
paper size push switch (2) ..................G020 2620......7 1 ..................

147

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

PART DESCRIPTION

photo interrupter (several)...................AW02 0075..... 7 8 ..................
photo interrupter/actuator....................AW02 0111..... 7 14 ................
pull out roller........................................AF02 2118...... 3 26 ................
ARDF 83/B810 APS actuator..................B386 1121 ...... 13 10 ..............
ARDF 83/B810 clutch..............................AX21 0092...... 13 13 ..............
ARDF 83/B810 control board ..................B386 5575 ...... 13 2 ................
ARDF 83/B810 feed motor......................B386 4122 ...... 13 33 ..............
ARDF 83/B810 feed tray base ................B810 4630 ...... 5 7 ..................
ARDF 83/B810 feed tray top piece .........B386 4621 ...... 5 24 ................
ARDF 83/B810 feed-in area
photo interrupters (2)...........................AW02 0141..... 5 11 ................
ARDF 83/B810 original actuator .............A859 4871 ...... 3 5 ..................
ARDF 83/B810 paper feed belt ...............A859 2141 ...... 7 15 ........120K
ARDF 83/B810 photo interrupter.............AW02 0141..... 13 30 ..............
ARDF 83/B810 photo reflective sensors (2) .AW01 0109..... 11 3 ................
ARDF 83/B810 photo reflective sensors (3) .AW01 0112..... 5 31 ................
ARDF 83/B810 pickup area
photo interrupter..................................AW02 0141..... 7 9 ..................
ARDF 83/B810 pickup roller....................B386 2171 ...... 7 29 ........120K
ARDF 83/B810 reverse (separator) roller.....A859 2241 ...... 7 2 ..........120K
ARDF 83/B810 reverse actuator .............A858 2319 ...... 5 34 ................
ARDF 83/B810 separator pad.................A859 2315 ...... 5 10 ................
ARDF 83/B810 slit glass .........................BC01 2001 ..... 3 17 ................
ARDF 83/B810 to copier harness ...........B386 5810 ...... 13 5 ................
ARDF 83/B810 transport motor...............B386 4152 ...... 13 34 ..............
ARDF 83/B810 white mat........................B386 3634 ...... 15 2 ................
BCTD power pack (HVT) ........................AZ32 0146...... 53 1 ................
Bypass B415 clutch.................................AX20 0168...... 5 17 ................
Bypass B415 feed roller (ribbed).............AF03 1058...... 5 4 ..................
Bypass B415 paper empty actuator/
photo interrupter..................................G020 2772...... 5 10 ................
Bypass B415 rotary switch......................A899 6107 ...... 3 13 ................
Bypass B415 separator pad....................G030 2670...... 5 22 ................
Bypass B415 separator pad holder.........A190 2715 ...... 5 20 ................
Bypass B415 separator pad spring .........G020 2713...... 5 21 ................
Bypass B415 to machine harness...........A899 5250 ...... 5 19 ................
Bypass B415 tray assembly....................B415 6054 ...... 3 1 ..................
Cassette lift motors (2) ............................AX04 0220...... 47 1 ................
Cassette separator pad (tray 1) ..............B390 2831 ...... 37 18 ......120K
Cassette separator pad (tray 2) ..............A267 2831 ...... 37 19 ......120K
CCD ........................................................B209 1673 ...... 19 8 ................
Controller board (25 cpm models)...........B215 5305 ...... 57 5 ................
Controller board (30 cpm models)...........B215 5306 ...... 57 5 ................
Controller board 128MB DIMM ...............B584 5040 ...... 57 4 ................
Counter ...................................................AX31 0049...... 59 11 ..............
Developer ................................................B121 9640 ...... 93 10 ........60K
Discharge lamp .......................................B209 3452 ...... 35 4 ................
Drive section clutch (35t).........................B209 1186 ...... 49 9 ................
Drive section clutch (38t; 2).....................B209 2617 ...... 51 12 ..............
Drive section clutch (50t; 2).....................B209 2616 ...... 51 13 ..............
Drive section photo interrupters (6).........AW02 0141..... 47 2 ................
Drive section push switch (2) ..................G020 5626...... 51 9 ................
Drive section Rising Unit assembly.........B209 2780 ...... 47 6 ................
Drum .......................................................B039 9510 ...... 39 13 ........60K
Drum charge cleaner brush roller............AD04 2058 ..... 39 5 ..........60K
Drum charge roller ..................................AD02 7018 ..... 39 4 ..........60K
Drum cleaner blade.................................AD04 1114 ..... 39 2 ..........60K
PART DESCRIPTION
Drum separator pawls (2) ....................... B039 2335...... 39 1.......... 60K

Duplex unit B414 board .......................... B414 5154...... 7 15.................
Duplex unit B414 motors (2) ................... B414 4667...... 5 18.................
Duplex unit B414
photo interrupter/actuator ................... AW02 0126 .... 7 24.................
Duplex unit B414 photo reflective sensor......AW01 0048 .... 5 13.................
Duplex unit B414 push switch................. AW50 0022 .... 7 8...................
Exposure lamp........................................ AX50 0077 ..... 19 7.................
Exposure lamp ribbon cable ................... B209 5227...... 19 12...............
Exposure lamp stabilizer board .............. AZ50 0068 ..... 19 14...............
Fan.......................................................... B209 1105...... 59 4.................
Finisher 500-sheet B442 control board... B442 0450...... 13 14...............
Finisher 500-sheet B442 electrical section
cover actuator ..................................... G302 1011 ..... 13 1.................
exit micro switch ................................. G302 1015 ..... 13 5.................
Finisher 500-sheet B442 electrical section exit
micro switch actuator .......................... G302 1013 ..... 13 6.................
Finisher 500-sheet B442
electrical section motor ....................... B442 0120...... 13 19...............
photo interrupter ................................. G302 1012 ..... 13 2.................
Finisher 500-sheet B442 exit section
entry actuator...................................... G302 0260 ..... 9 36.................
Finisher 500-sheet B442 exit section
photo interrupter ................................. G302 1012 ..... 9 35.................
Finisher 500-sheet B442 paper feed section cover
micro switch ........................................ G302 1022 ..... 11 8.................
Finisher 500-sheet B442 paper feed section cover
micro switch actuator .......................... G302 1035 ..... 11 38...............
Finisher 500-sheet B442 paper feed section
exit actuator ........................................ G302 1058 ..... 11 36...............
jogger motor........................................ G302 1032 ..... 11 34...............
photo interrupters (2) .......................... G302 1012 ..... 11 31...............
stapler unit .......................................... G302 1156 ..... 11 6.................
Finisher 500-sheet B442 paper sensor lever
(3 actuators on shaft).......................... G314 3231 ..... 3 4...................
Finisher 500-sheet B442 paper sensor/
solenoid assembly .............................. G302 0410 ..... 3 6...................
Finisher 500-sheet B442 shift tray
exit tray assembly ............................... G314 3150 ..... 5 14.................
Finisher 500-sheet B442 shift tray exit tray
end piece/slide.................................... G314 3153 ..... 5 20.................
Finisher 500-sheet B442 shift tray exit tray piece on finisher
(large one) .......................................... G314 3151 ..... 5 18.................
Finisher 500-sheet B442 shift tray exit tray
piece on large one .............................. G314 3152 ..... 5 19.................
Finisher 500-sheet B442 shift tray
photo interrupters (2) .......................... G302 1012 ..... 5 5...................
Finisher 500-sheet B442
to machine harness ............................ B442 1027...... 13 8.................
Finisher B408 actuator (upper eject?) .... B408 2532...... 5 3...................
Finisher B408 casters (4)........................ B408 1312...... 1 7...................
Finisher B408 drive section motors
(square; 3) .......................................... B408 5500...... 21 3.................
Finisher B408 eject photo interrupter...... AW02 0103 .... 5 9...................
Finisher B408 electrical section motor
(rounded, mounted horizontally) ......... B408 5530...... 23 8.................
Finisher B408 electrical section
photo interrupter ................................. AW02 0086 .... 23 10...............

148

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

PART DESCRIPTION
Finisher B408 exit section 2armed actuator.................................... B408 3612...... 8 11.................

Finisher B408 exit section micro switch.. 1204 2540 ...... 8 106...............
Finisher B408 exit section motor ............ AX05 0160 ..... 7 13.................
Finisher B408 exit section
photo interrupter ................................. AW01 0093 .... 7 20.................
photo interrupter ................................. AW02 0086 .... 7 5...................
photo interrupter ..................................... AW02 0086 .... 8 8...................
Finisher B408 feed-in photo interrupter/
actuator assembly............................... AW02 0049 .... 5 14.................
Finisher B408 finisher to
machine harness ................................ B408 5201...... 23 1.................
Finisher B408 lower tray ......................... B408 3411...... 1 5...................
Finisher B408 lower tray flap .................. B408 3412...... 1 3...................
Finisher B408 main board....................... B408 5115...... 23 6.................
Finisher B408 push switch...................... G020 5626 ..... 5 4...................
Finisher B408 shift tray exit sensor/
actuator assembly............................... G020 4429 ..... 19 12...............
Finisher B408 shift tray motor................. AX04 0098 ..... 19 13...............
Finisher B408 staple section exit section sensor/
actuator assembly............................... G020 4429 ..... 15 2.................
Finisher B408 staple section motor (round) . AX05 0160 ..... 15 9.................
Finisher B408 staple section motor (round) . B408 5550...... 17 23...............
Finisher B408 staple section motor (square) B408 5510...... 15 18...............
Finisher B408 staple section
photo interrupter ................................ AW01 0093 .... 15 27...............
Finisher B408 staple section photo interrupter/
actuator assembly............................... AW02 0049 .... 13 23...............
Finisher B408 staple section positioning roller
(large diameter) .................................. B408 2431...... 13 2.................
Finisher B408 stapler assembly.............. B408 4101...... 17 25...............
Finisher B408 top tray............................. B408 6111...... 1 19.................
Finisher B408 top tray flap...................... B408 3412...... 1 3...................
Finisher B408 vertical transport
interlock switch ................................... 1204 2541 ...... 11 104.............
Fuser cleaner roller................................. AE04 2029 ..... 43 10...............
Fuser heat lamp...................................... AX44 0140 ..... 41 25...............
Fuser heat lamp...................................... AX44 0141 ..... 41 24...............
Fuser heat roller...................................... AE01 1103 ..... 41 23...... 120K
Fuser heat roller bearings (2) ................. G052 4618 ..... 41 12...............
Fuser heat roller drive gear..................... AB01 1400 ..... 41 22...... 120K
Fuser heat roller pawl springs (5) ........... A267 4103...... 41 15...............
Fuser heat roller pawls (5) ...................... AE04 4025 ..... 41 16...... 120K
Fuser pressure roller............................... AE02 0161 ..... 41 11...... 120K
Fuser pressure roller bearings (2) .......... AE03 0030 ..... 41 8.................
Fuser thermistors (2) .............................. AW10 0053 .... 43 17...... 120K
Fuser thermostat (2 needed; 2 in assembly) B209 4095...... 43 3.................
Fuser unit................................................ B209 7280...... 41 1.................
Grease .................................................... A028 9300...... 93 8.................
ID sensor ................................................ A267 9007...... 25 9.................
Image processing board ......................... B209 5125...... 57 11...............
Laser diode ............................................. B209 1915...... 23 14...............
Laser polygon motor ............................... B209 1898...... 23 26...............
Laser sync detect board ......................... B213 5320...... 23 11...............
Laser unit ................................................ B209 1900...... 23 1.................
PART DESCRIPTION
Laser unit slit glass..................................B206 1977 ......23 27 ..............

LCT (PS500) A862/B391 (PS500) A862/B391 PS500/
A862/B391 casters (4) ........................AH01 2026 .....1 20 ................
LCT (PS500) A862/B391 clutch ..............AX20 0138......6 16 ................
LCT (PS500) A862/B391 clutch ..............AX20 0153......6 26 ................
LCT (PS500) A862/B391 drive motor
(round, on board) ................................G584 5760......6 10 ................
LCT (PS500) A862/B391 drive motor
(square, sort of) ...................................A862 2650 ......6 9 ..................
LCT (PS500) A862/B391 drive motor assembly
(includes G584 5760) ..........................G539 2808......6 35 ................
LCT (PS500) A862/B391 drive section
interlock switch ....................................1204 2356 ......6 112 ..............
photo interrupters (6)...........................AW02 0086.....6 31 ................
push switch .........................................AW50 0022.....6 33 ................
LCT (PS500) A862/B391 feed roller .......AF03 1035 ......2 18 ........120K
LCT (PS500) A862/B391 interface board ....A862 5110 ......6 1 ..................
LCT (PS500) A862/B391 paper feed unit (includes rollers,
photo interrupters, etc.) .......................B391 2748 ......2 1 ..................
LCT (PS500) A862/B391
photo interrupter actuator ....................A232 2762 ......2 16 ................
LCT (PS500) A862/B391
photo interrupter (2) ............................AW02 0056.....2 8 ..................
LCT (PS500) A862/B391 photo interrupter with
actuator assembly ...............................AW02 0096.....2 3 ..................
LCT (PS500) A862/B391 pickup roller ....AF03 0035 ......2 20 ........120K
LCT (PS500) A862/B391 separator roller ....AF03 2035 ......2 24 ........120K
LCT (PS500) A862/B391 tandem tray
lift motor...............................................AX04 0107......5 1 ..................
photo interrupter (2) ............................AW02 0015.....3 12 ................
photo interrupter (2) ............................AW02 0086.....5 14 ................
LCT (PS500) A862/B391 tandem tray photo interrupter
with actuator assembly........................AW02 0112.....5 15 ................
Main motor ..............................................B209 1129 ......53 9 ................
Micro switch (3 ganged together) ............0314 0300 ......59 103
Operation panel assembly.......................B206 1304 ......11 1 ................
Operation panel LCD...............................B209 5066 ......13 27 ..............
Operation panel overlay?? ......................B027 1268 ......9 15 ................
Operation panel start button....................B027 1433 ......13 12 ..............
Optics original sensors (2).......................AW01 0126.....19 2 ................
Paper empty sensor actuator (2).............A267 2803 ......29 7 ................
Paper exit actuator ..................................A267 4476 ......45 21 ..............
Paper exit overflow actuator....................A267 4479 ......45 4 ................
Paper exit photo interrupters (2)..............B207 1886 ......45 20 ..............
Paper exit push switch ............................G020 5626......45 19 ..............
Paper feed roller (ribbed; 2) ....................A267 2751 ......29 6 ........120K
Paper feed section photo interrupter (2) .AW02 0141.....29 4 ................
Paper feed section push switch (2) .........G020 5626......27 13 ..............
Paper feed section vertical transport
photo interrupter/actuator (2) ..............AW02 0173.....29 11 ..............
PCU unit ..................................................B205 0151 ......9 20 ................
Platen cover white mat ............................5448 2804 ......15 1 ................
Platen glass.............................................A250 1752 ......17 10 ..............
Power supply...........................................AZ23 0167 ......55 12 ..............
Power switch ...........................................B209 5822 ......55 11 ..............
Registration cleaner ................................B209 2725 ......35 19 ..............
Registration roller (driven) .......................AF02 1066 ......25 25 ..............
Registration roller (drives) .......................B206 2720 ......35 14 ..............

149

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

PART DESCRIPTION
Registration sensor .................................AW01 0057..... 35 17 ..............

Safety switch assembly
(includes 3-gang micro switch)............B209 5808 ...... 59 1 ................
SBCU board ............................................B209 5051 ...... 55 20 ..............
Scan area photo interrupter ....................AW02 0141..... 17 6 ................
Scan home photo interrupter...................AW02 0141..... 17 6 ................
Scan motor ..............................................B209 1690 ...... 21 21 ..............
PART DESCRIPTION
Separation unit (transfer?) ...................... B209 3831...... 25 3........ 120K

Separator pad (friction pad) .................... B209 2831...... 37 18...... 120K
Toner bottle motor .................................. B209 3616...... 33 3.................
Toner supply unit
(does not include toner motor)............ B090 3501...... 33....................
Transfer/separation assembly (does not seem to include transfer
roller or separation unit)...................... B209 3821...... 25 6.................

ERROR CODES
Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be reset
by turning power off and back on again. Some codes will require a technician to reset them. The reset procedure is:
Enter SP mode 5810. To enter the "SP mode" press Clear mode key (has the C in a diamond). Then press "1."
Press "0." Press "7." Then press and hold down the "Clear/Stop" key for three seconds. Turn power off and then back
on again. In some cases, the operator can press Reset and/or Confirm to reboot the machine.
401, 402: Transfer roller or HVT.
Power LED flashing or lit when document cover or
document feeder is open means the copier is in
411: Separator bias, HVT, discharge plate.
communication with the network server, accessing
490: Toner motor.
the hard drive or communicating with the fax.
101: Exposure lamp problem: Lamp, stabilizer, white
501: 1st lift motor; motor, sensor, blockage.
plate dirty, SBU.
502: 2nd lift motor; motor, sensor, blockage.
102: Exposure lamp stayed on: SBCU, IPU or controller
503: Optional 3rd tray lift motor; motor, sensor, blockage.
board.
504: Optional 4th tray lift motor; motor, sensor, blockage.
120 thru 123: Scan home problem; motor, drive board,
506: Optional paper motor locked; motor, sensor,
home sensor, harness, SBCU.
blockage.
141: Black offset error: Lens block or SBCU.
508: LCT rear fence drive; motor, sensor, blockage.
143: SBU auto error: Exposure lamp disconnected, no
509: LCT side fence error; motor, sensor, blockage.
blank paper on platen, white plate problem.
510: LCT lift motor or lower sensor (or overload); motor,
144: SBU error; connection, SBU board or IPU board.
sensor, blockage.
165: Copy data security unit problem: Security board not
520: Paper tray motor; motor, sensor, blockage.
installed or incorrect.
541: Fuser thermistor or low line voltage.
193: IPU board, controller board or video controller.
542: Fuser temperature too low; lamp, thermostat,
195, 196, 197: ADF cable, ADF cable, SBCU board,
thermistor.
firmware mismatch (SBCU>ADF).
543: Fuser temperature too high; triac, thermistor, PSU,
198: Update firmware first. ADF cable, SBCU board, IPU
SBCU.
board, firmware mismatch (SBCU>controller).
544: Fuser temperature too high; triac, thermistor, PSU,
199: ADF cable, SBCU board, IPU board, firmware
SBCU.
mismatch (SBCU>ADF).
545: Fuser temperature too high; thermistor out of
302: Charge roller problem or HVT problem.
position.
320: Laser polygon motor problem; motor, driver or
546: Fuser temperature unstable; thermistor or fuser not
SBCU board.
installed properly or aligned properly.
322: Laser synch problem; synch detector out of position
547: Zero cross problem: Power supply board, SBCU
or defective, SBCU, laser diode.
board.
323: Laser diode or SBCU.
Fuser errors require this reset procedure.
350, 351, 352, 353, 354, 355: Image density sensor dirty
Press Clear mode key (has the C in a diamond). Then
or bad. HVT problem, SBCU bad.
press "1." Press "0." Press "7." Then press and
hold down the "Clear/Stop" key for three seconds.
Enter SP Mode 5810: Press Execute, then
391: Developer bias problem, HVT.
shut power.
392: Toner density sensor. Could also be toner seal in
548: Fuser unit not installed.
PCU, image density sensor, drum or developer
557: Zero cross waveform; electrical noise on power
problem.
supply line.
398: Wrong PCU (South Korea).
590: Cooling fan.
399: Wrong toner (South Korea).

150

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

611: Communication problem between SBCU and ADF;
bad ADF board or SBCU.
612: Communication problem between SBCU and ADF;
bad SBCU or firmware needs to be downloaded.
620: Communication problem between IOB and doc
feeder; SBCU board, noise, finisher connection,
621: SBCU serial line or noise; problem with finisher
connection.
650: Timeout error between SBCU and duplex; serial
line, noise, SBCU board, duplex board.
669: EEPROM mis-installed or defective.
670: Engine error; SBCU board or controller board.
672: Controller to operation panel error; controller board
or oerationp panel board/connector.
720: Finisher jogger motor or sensor.
721: Finisher transport motor problem.
722: 1000-sheet finisher jogger motor or sensor.
724: Finisher staple hammer motor.
725: Finisher stack feed out motor or sensor.
726: Finisher lift motor error or sensor.
727: 500-sheet finisher staple hammer motor.
728: Finisher paper stack height error; motor or sensor.
730: 1000-sheet finisher stapler position problem; motor
or sensor.
731: Finisher output tray motor or sensor or upper limit
sensor.
732: 1000-sheet finisher shift motor or sensor error.
770: Shift tray motor or sensor.
791: Communication/connection problem between copier
and bridge.
792: Finisher connection.
793: Interchange unit error.
800, 804, 818: Controller board.
819: Software problem. Download firmware again. Hard
drive, RAM shortage, MBU jumper wrong.
820: Download firmware again, MBU jumper wrong or
bad controller board.
821: Bad controller board.
822: Hard drive problem or controller.
823: Controller.
824: NVRAM or controller board.
826: NVRAM.
827: Download controller firmware or replace 256MB
memory.
828: Controller board or download controller firmware.
829: Controller board or memory board.
840: EEPROM or controller board.
841: EEPROM or controller board.

850: Network interface board, controller.
851: IEEE1394 or controller.
853: Wireless LAN installed with power on.
854: Wireless LAN removed during operation.
855: Wireless LAN card loose or no good.
856: Wireless LAN card loose or PCI connector.
857: USB or controller board.
860, 861: HDC/HDD cable, HDD or controller.
862: Max number of bad sectors on hard drive; format
with SP 5832 and replace hard drive asap.
863: HDD bad sector.
864: HDD data transfer.
865: Bard hard drive.
866: Use SD cards with correct data.
867: Insert SD card and then turn machine off/on or bad
controller.
870: Hard drive or software.
872: Email error; hard drive; reformat with SP5832-007
or replace hard drive.
868: SD card in wrong or no good.
873: Email error; hard drive; use SP 5832-008 or replace
hard drive.
874: Data overwrite security error; on/off, install data
overwrite security unit or bad hard drive.
875: Power off/on.
876: Update firmware, NVRAM bad or hard drive bad.
880: File formatter problem.
900: Electrical copy counter; NVRAM.
901: Mechanical copy counter.
920: Insufficient printer memory or software problem.
921: Font not on SD card.
925: Hard drive corrupted or software problem.
951: Download controller firmware, SBCU.
953: Download controller firmware (scan set error).
954, 955, 964: IPU board, controller or download
controller firmware.
984: Controller board, SBCU or connectors.
986: Download controller firmware.
990: Software problem, internal parameter, insufficient
working memory.
991: Software continuity error.
992: Software problem.
997: Download application firmware or a required option
is not installed.
998: Download controller firmware, replace controller or
a required option is not installed.

151

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

Simulation Procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service
program). To enter the "SP mode" press Clear mode key (has the C in a diamond). Then press "1." Press "0."
Press "7." Then press and hold down the "Clear/Stop" key for three seconds.
To enter Normal Service Mode: Press Copy SP.
To enter Special Service Mode: Hold down # and press Copy SP.
To exit normal service mode or special service mode, press Exit twice.
To make a test copy while in a service mode, open the copy window.
If you cannot enter service mode, the Administrator will have to log in in User Tools and will have to set Service Mode
Lock to Off. If you need printer bit switches go to SP5169 and set it to 1. Return this setting 0 after servicing.
For various SP modes.
You can enter SP modes directly by pressing the SP number and then pressing #. You can select the group
with the group keys (numbered, on left of display). Scroll groups with the up/down arrow keys marked group.
Select other display segments by pressing page with up arrow or page with down arrow. The value that exists will
display in the reduction/enlargement window. To enter new value for a particular mode, enter the new value with
the number keys. Then press # key to enter setting. To change value from (+) to (-) or (-) to (+) use ./* key.
Press Yes to lock in.
To escape service mode press Exit twice.
1106-1, 2, 3: Displays fuser temperature at center, ends
1001-1: Lead edge registration from cassette.
and power on.
1001-2: Lead edge registration from bypass.
1108-1: Fuser soft start adjustment. Control cycle. 0 is 1
1001-3: Lead edge registration from duplex, 2nd side.
second. 1 is 3 seconds. Default for US is 0.
1002-1: Side to side registration; 1st paper feed.
nd
1109:
Fuser nip check.
1002-2: Side to side registration; 2 paper feed.
rd
1902:
Reenergize
feed clutch after correcting registration
1002-3: Side to side registration; 3 paper feed,
skew.
LCT/PFU.
1903-1, -2, -3: Bypass, 1st feed tray and other trays feed
1002-4: Side to side registration; 4th paper feed,
amount for correcting registration skew. Defaults
LCT/PFU.
are 6, 0, 0.
1002-5: Side to side registration; bypass.
1905:
Paper tray full detect. 0 is no. 1 is yes (default).
1002-6: Side to side registration; duplex.
1906:
Paper
tray full timer. Default is 5.
1003-1: Paper feed timing from tray 1.
1908-1
through
9: Various bottom plate pressure
1003-2: Paper feed timing from trays 2, 3, 4 or bypass.
nd
adjustments.
Defaults: 1 is 200, 2 is 600, 3 is 200,
1003-3: Duplex paper feed timing for 2 side.
4
is
400,
5
is
300,
6 is 1, 7 is 1, 8 is 1, 9 is 0.
1909-1 through -9: Same as 1908 but for 2nd paper.
1103: Fuser idling. 0 is off. 1 is on. 0 is default.
1910-1 through -9: Same as 1908 but for 3rd paper.
1105-1: Fuser temperature adjustment-center. Default is
1911-1 through -9: Same as 1908 but for 4th paper.
180.
1912: Tray motor reverse time. Default is 1700.
1105-2: Fuser temperature adjustment-roller ends.
1995: Paper height; dont touch.
Default is 180.
1997: Bypass jam detect. 0 is normal (default). 1 is if fed for
1105-3: Fuser temperature in energy saver. Default is
too long.
150.
2001-1:
Drum charge roller voltage adjustment. Default is
1105-4: Fuser temperature for thick paper-center. Default
1700.
is 15.
2001-2: Drum charge roller voltage adjustment in ID
1105-5: Fuser temperature for thick paper-ends. Default
sensor pattern. Default is 200.
is 15.
2001-3:
Drum charge roller voltage temporary
1105-6: Fuser temperature after warm-up-center. Default
adjustment
(Dont touch.) Default is 0.
is 180.
2005-1,
-2,
-3:
Charge
roller bias correct; min, max and
1105-7: Fuser temperature after warm-up-ends. Default
size.
Defaults
are
90, 95, 50.
is 185.
2101-1:
Lead
edge
erase.
Default is 3.
1105-8: Fuser temperature for number of pages adjusted
2101-2:
Trail
edge
erase,
small.
Default is 2.
differently. Default is 3.
2101-3:
Trail
edge
erase,
middle.
Default is 3.
1105-9: Fuser temperature is higher after warm-up for a
2101-4:
Trail
edge
erase,
large.
Default
is 4.
short period, selected. Default is 60.

152

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

2101-5: Left side erase. Default is 2.
2101-6: Right side erase. Default is 2.
2101-7: Trail edge erase; duplex 2nd side. Default is 1.2.
2101-8: Rear left side edge erase; duplex 2nd side.
Default is 3.
2101-9: Rear right side erase; duplex 2nd side. Default is
3.
2101-10: Printer rear trail edge erase. Default is 0.
2103: Laser power adjustment (dont touch).
2110: Test mode dpi.
2201-1: Developer bias adjustment in print mode. Default
is -650.
2201-2: Developer bias adjustment in ID mode. Default is
0.
2210-1, -2: Bias off time, charge and development.
Default is 3. Dont touch.
2211: PCU (drum) reversal for cleaning. To clean blade.
Default is 0.
2213: Set the number of copies after toner end detect. 0
is 50 copies (default). 1 is 20.
2220-1 through 6: Display Vsp, Vsg, Vsdp, Vt, Vts, all.
2301-1: Transfer adjustments for normal paper. Default
is 1.
2301-2: Transfer adjustment for thick or thin paper.
Default is 1.
2301-3: Transfer current for duplex, 2nd side. Default is 1.
2301-4: Transfer current, cleaning. Default is 4.
2301-5: Transfer current, front input. Dont touch.
2301-6: Transfer current, rear input. Dont touch.
2301-7: Temperature inside machine.
2801: Developer initialization. Done at developer
replacement.
2802: Developer mixing and check Vt.
2803-1: Initialize TD sensor output after 2801 for fixed
supply mode.
2803-2: Display ID sensor value after 2801.
2804: Checks new PCU. Dont touch. Default is 0.
2901-1: Separator voltage adjust, front side, lead edge.
Default is 1800.
2901-2: Separator voltage front side. Default is 1800.
2901-3: Separator voltage adjust, rear side, lead edge.
Default is 2100.
2901-4: Separator voltage adjust, rear side. Default is
2100.
2902-3: Test patterns. Press #. About 28 test patterns,
labeled 1-41. Select and press yes. Press Copy
window. Press Start twice.
2906-1, -2: Tailing correction; shift value and interval.
Default is 0.
2907-1 through 5: Adjust line width for text (default 5),
photo (6), text/photo (5), pale(5) and generation
modes (5).
2908: Add toner for 120 seconds if below set level.

2909-1 through 4: Main scan magnifications short
edge/copy, short edge/print, long edge/copy, long
edge print.
2910: Bypass margin adjust. 0 is default.
2913: Image density level for black pixels on test pattern
printouts adjustment. 15 is default.
2915: Laser polygon motor idle time. 0 is none. 1 is 15
seconds. 2 is 25 seconds. 15 is default.
2921: Toner feed rate. 0 is normal 1(default). 1 is normal
2. 2 is fixed 1. 3 is fixed 2.
2922: If SP 2921 is set to 0 or 1, this will adjust toner
motor on time. 5 steps, apparently. 0.6 is default.
2923: Toner motor on time in recovery after toner empty
or near empty. 3-60 in steps of one per second. 30
is default. Only works if 2921 is 0, 1 or 2.
2925: If SP 2921 is set to 2 or 3, this will adjust toner
motor on time. Apparently 6 will run toner motor
constantly. 7 will not run it at all. 0-5 are for 1, 2,
4, 8, 12 and 16 (seconds?) 0 is default.
2926: Standard Vt.. 2.5 is default. Dont touch.
2927: ID sensor or not for toner density. If 0 no. 1 is yes
(default).
2928: Clear toner end. Press execute, which will clear
toner end indicator, toner near-end counter and
toner near-end level.
2929-1, -2: Vref upper limit (3.1 default) and lower limit (
1.4 default).
2930: Adjust TD sensor sensitivity for toner density control.
0 .0 is default.
2931: TD sensor coefficient: dont touch. 0.4 is default.
2932: Toner density control level adjustment. 0 is default.
1 is dark. 2 is light. 3 is darker. 4 is lighter.
2933: Image Density sensor control. Dont touch. 1 is
default.
2934-1: Image density display.
2934-2: Image density display, upper limit adjust. Default
is 0. Dont touch.
2934-2: Image density display, upper limit correction.
Default is 50. Dont touch.
2935: Image density sensor initialization (press execute). Do
this if image density sensor is cleaned or replaced.
2936: Image density pattern size in main scan. 0 is
default.
2989, 2990, 2991: Original PCU ID, toner ID issuer and
toner counter (South Korea).
2992: Number of copies that can be made after a toner
density error. 0 is 100 (default). 1 is 200. After that,
machine will stop working and generate a service call
(error code).
2993: Issuer code (South Korea).

153

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

2994-1, 2: Factory setting of Vts limit, upper and lower;
dont touch.
2995-1, 2: ID sensor detect interval. Will print test pattern
after sitting for the amount of minutes entered.
Each increment is 30 minutes. Defaults are 30 and
300.
2996-1: Transfer roller cleaning before copy job. 0=no
(default). 1=yes.
2996-2: Transfer roller cleaning interval. 50 (pages) is default.
2997: Vts factory setting. Dont touch.
2998-1: Drum reverse rotation wait time. 600 is default.
2998-2: Drum reverse rotation reverse time. 60 is default.
2998-3: Drum brake time. 60 is default.
2999: Toner density data; dont touch. 0 is default.
2998-1, -2: Drum reverse rotate time; wait and reverse.
2999: Toner control data display.
4008: Adjust lead edge to trail edge scan magnification.
0 is default.
4009: Scanner main scan magnification. 0 is default.
4010: Adjust scanner lead edge registration. 0 is default.
4011: Adjusts scanner side to side registration. 0 is
default.
4012-1: Lead edge void adjustment. 1 is default.
4012-2: Trail edge void adjustment. 1 is default.
4012-3: Right side void adjustment. 1 is default.
4012-4: Left side void adjustment. 1 is default.
4013: Scanner test.
4015-1: White plate scan start. 0 is default.
4015-2: White plate scan area. 0 is default.
4301: Auto paper size sensors display.
4303: APS small size original detect.
4305: Original size detect. 0 for US. 1 for Europe Asia. 2 for
8K/16K.
4417: IPU/SBU test patterns. 0 is none. 1-15 are all
different. Use interrupt key and the Print to make
test copy.
4428: SBU auto scanner adjustment. Press execute.
4430: Unknown except to say dont touch.
4550-1 thru 8 are for Scan text print.
4550-1, -2: MTF filter level for main scan and sub scan.
Defaults are 8 and 4.
4550-3, 4: MTF filter strength for main scan and sub
scan. Defaults are 4.
4550-5: Smoothing. 0 is default.
4550-6: Brightness. Default is 128.
4550-7: Contrast. Default is 128.
4550-8: Independent dot erase. Default is 0.
4551-1 thru 8 are for Scan text OCR and are identical to
4550 settings.
4552-1 thru 8 are for Scan text/photo and are identical to
4550 settings.
4553-1 thru 8 are for Scan photo and are identical to

4550 settings.
4556-1 thru 8 are for Scan gray scale and are identical to
4550 settings but with different defaults.
1 is 0. 2 is 0. 3 is 0. 4 is 0. 5 is 0. 6 is 128. 7 is 128.
8 is 0.
4623-1, 2, 3, 4: Black level. Dont touch.
4624-1, 2, 3, 4: Black level 2. Dont touch.
4646: SBU adjust error; determine where scan loop
flagged timeout. 1 in display is where error
occurred. 0 is white level. 1 is black 1. 2 is black 2.
3 is black level. 4 is SBU. 7 is reference
adjustment.
4800: Black level adjustment. 0 is default (off). Dont
touch.
4901-1, 2, 3, 4, 7: SBU adjustments. Gain-even, Gainodd, black and white levels. DC cont-even; dont
touch. 1 is 40 default. 2 is 40. 7 is 147.
4902: Exposure lamp test with on/off.
4903: Image quality adjustments:
Sub: Range: Custom setting adjust default
1: 25-34%: 5 text
2: 35-66%: 5 text
3: 67-141%: 5 text
4: 142-400%: 5 text
5: 25-34%: 12 photo
6: 35-66%: 12 photo
7: 67-141%: 12 photo
8: 142-400%: 12 photo
9: 25-34: 5 text/photo
10: 35-65%: 5 text/photo
11: 67-141%: 5 text/photo
12: 142-400&: 5 text/photo
13: 25-34%: Pale mode image quality default 5
17: 25-34%: Generation mode image quality 5
4904-1 thru -15: Independent dot erase in various modes
(text, photo, etc.) Default is 0 for 1, 2, 3, 4. 3 for 5.
0 for 6, 7, 8, 9. 9 for 10. 5 for 11, 12, 13, 14, 15.
4905: Image data path. 0 is normal (default). 1 is after
black level correct. 2 is after shading correct
without black level correct. 3 is shading data. Dont
touch. 0 is default.
4907-1: Gash adjustment (Slice translated wrong?) 25%,
50%. 1 is default. -2 is dont touch.
4909: IPU image data path. Bits 7-0; dont touch.
4920: Factory use; scanning.

154

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

4930-1: Platen cover sensor position.
4930-2: Scan home sensor position.
4999: Document feeder scan glass dust check. -1 is a
warning (default 0). -2 is sensitivity adjustment
(default 4).
5024: 0 is metric. 1 is inch.
5044: Dont touch.
5045: Accounting counter. 0 is total. 1 is total and print. 0
is default.
5051: Toner refill detect. Default is on.
5055: Display IP address below ready indicator.
5104: A3/11x17 double count. 0 is off. 1 is on.
5106: Image density used in ADS mode. 4 is default.
51131: Option counter. 0 is none (default). 1 is key card 1. 2
is key card 2. 3 is prepaid card. 4 is coin. 5 is MF key
card. 11 and 12 are MF key card; increment and
decrement.
51132: External optional counter type. 0 is none. 1,2, 3 are
expansion devices 1,2, 3.
5118: Disable copying (dont use).
5120: Optional counter reset (Japan).
5121: Key count at feed in or exit (0 or 1; Japan).
5127: APS if 0. Not if 1.
5129: F paper size select. 0 is 8x13. 1 is 8.5x13. 2 is
8.25/13. 0 is default.
5131: Original and copy paper size/type. 0 is Japan. 1 is
North America. 2 is Europe.
5150: Bypass long paper mode. 0 is off (default). 1 is on.
5162: Application switch. 0 is soft (default). 1 is hard key.
5167: Fax print automatically if 0 (default). Not if 1.

5169: CE login. 0 is default (printer bitswitches cant be
adjusted). 1 is adjustable.
5179: Bypass size error. 0 is default.
5212: Page stamp. 3 is duplex printout right/left. -4 is
duplex high low. Range is -10 to +10 for both.
Default is 0 for both.
5302-2: Time zone real time clock. -1440 to +1440. +540
is Japan.-300 is North America. +6- is Paris. +480
is China.
5307-1, 3, 4: Summer time settings.
5401- 6 thru 221: Access control. Dont touch.
5404: Clear user code count.
5501-1: PM cycle setting. Each digit = 1000 copies.
Example; 45 = 45,000 copy PM cycle. PM light will
come on every 45,000 copies. If set to 0, there
will be no PM indicator. Applies only if SP5501-2 is
set to 1.
5501-2: Original count. Default is 1. I dont think this
applies to document feeder originals since the PM
cycle is dependent on it as well (immediately
above; 5501-1.
5504: Japan only? Alarm for specified jam level. 0 is off.
1 is 2.5K jams. 2 is 3K jams. 3 is 6K jams.
5505: Error alarm setting (Japan).
5507-1 through 3, 128 through 172: Consumable alarm;
dont touch. Defaults are 0 for 1, 2, 3. 1000 for all
others.
5508-1 through -23: CC call. Japan only.
Memory Clear: 5801: Clear all memory. Hold down 1 for at least three seconds. Then shut power off and back on again.
5801-1: All modules.
5801-6: Copier.
5801-14: DCS.
5801-2: Engine.
5801-7: Fax.
5801-15: UCS.
5801-3: System control
5801-8: Printer.
5801-16: MIRS.
service (SCS/SRAM).
5801-9: Scanner.
5801-17: CCS.
5801-4: IMH (Image memory
5801-10: Network/web service.
5801-18: SRM.
handler).
5801-11: NCS (Network control
5801-19: LCS.
5801-5: MCS (memory control
service).
service).
5801-12: R-fax.
5802: Continuous aging (free run). Press OK or # #.
5803 Inputs
Tests switches & sensors. Enter 1-11 for the item. A bit-switch box that looks similar to this
display.
Switch 1
Bit: Description
7: 2nd tray paper height sensor 2
6: 2nd tray paper height sensor 1
5: 1st tray paper height sensor 2
4: 1st tray paper height sensor 1
00000000
76543210
will
3: 2nd tray paper end sensor

2: Upper relay sensor
1: Lower right cover switch
0: Not used

155

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

Inputs - continued
Switch 2
Bit: Description
7: Paper exit sensor
6: Fuser installed
5: Drum unit installed (PCU)
4: PCU sensor
3: Interchange exit sensor
2: 1-bin tray unit installed
1: 1-bin tray paper sensor
0: Interchange unit installed
Switch 3
Bit: Description
7: Bridge unit exit sensor
6: Bridge relay sensor
5: Bridge paper sensor
4: Bridge right guide switch
3: Bridge left guide switch
2: Bridge unit installed
1: Bridge fan locked
0: Shift tray installed
Switch 4
Bit: Description
7: Wake up signal
6: Lower relay sensor
5: Opt. paper tray vertical transport sensor
4: 3rd tray paper size sensor
3: 4th tray paper size sensor
2: Optional paper tray motor lock
1: Optional paper tray height sensor
0: Optional paper tray installed
Switch 5
Bit: Description
7: Fuser drive release solenoid
6: Main motor brake
5: Main motor on
4: Main motor rotation direction
3: Paper end sensor 3
2: Paper end sensor 4
1: Paper height sensor 3
0: Paper height sensor 4
Switch 6
Bit: Description
7: Duplex installed
6: Total counter
5: Bypass tray installed
4: Bypass paper end sensor
3: Bypass size sensor 2
Switch 7
Bit: Description
7: Not used
6: Not used
5: Not used
4: Not used
3: Key counter installed
2: Key card installed
1: Laser polygon motor ready
0: Not used
Switch 8
Bit: Description
7: Dipswitch 4
6: Dipswitch 3
5: Dipswitch 2
4: Dipswitch 1
3: Not used
2: Front interlock: 5 volts
1: Front interlock: 24 volts
0: Main motor ready
Switch 9
Bit: Description
7: Not used
6: Relay off
5: Toner bottle motor lock signal
4: Right door open
3: Registration sensor
2: Fan motor lock test
1: Interchange interlock switch
0: Paper overflow sensor
Switch 10
Bit: Description
7: Not used
6: Not used
5: Not used
4: Upper relay sensor
3: 1st paper end
2: 2nd paper lift sensor
1: 1st paper lift sensor
0: Not used
Switch 11
Bit: Description
7: 2nd paper size 1
6: 2nd paper size 2
5: 2nd paper size 3
4: 2nd paper size 4
3: 1st paper size 1
2: 1st paper size 2
1: 1st paper size 3
0: 1st paper size 4

156

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

5804 Output Tests
Turns on electrical components, such as lamps, motors, solenoids. Select the particular number. Press On key to
test the item. Press Off key to stop.
33: Optional interchange exit
1: Main motor forward.
21: Optional paper tray transport
junction solenoid upper limit.
clutch.
2: Main motor; reverse (dont
34: Optional interchange duplex
22: Optional paper tray upper feed clutch.
do).
junction gate solenoid.
23: Optional paper tray lower feed
35-40: Not used.
clutch.
4: Developer clutch.
24: Optional tray motor.
5: Toner motor.
25: Optional LCT/3rd tray upper lift
6: Fan; high speed.
motor
up.
7: Fan; low speed.
rd
26:
Optional
LCT/3
tray
upper
lift
44: Duplex inverter gate solenoid.
8: Bypass clutch.
st
motor
down.
45-50: Not used.
9: 1 feed clutch.
27: Optional paper tray lower lift
51: Bridge fan.
10: 2nd clutch.
motor up.
52: Bridge motor.
11: 1st lift motor up.
28: Optional paper tray lower lift
53: Bridge junction gate solenoid.
12: 1st lift motor down.
motor down.
54: Total counter.
13: 2nd lift motor up.
29: Tandem rear fence motor
60: Polygon motor.
14: 2nd lift motor down.
forward.
61: Polygon motor and laser diode.
15: Paper transport clutch 1.
30: Tandem rear fence motor
62: Laser diode. Dont touch.
16: Paper transport clutch 2.
reverse.
63-80: Not used.
17: Fuser drive cancel
31: Tandem side fence solenoid.
81: Duplex free run without paper.
solenoid.
32: Optional shift tray exit shift
82: Duplex free run with paper.
18-20: Not used.
motor.
5847-1 thru -21: Net file resolution reduction.
5807: Options. -1 is ARDF. -2 is paper tray unit. -3 is
LCT. -4 is finisher.
5848-1 thru-217: Web service access control.
5810: Clear service error codes (such as fuser). Press
5849-1, -2: Installation date.
Execute, then shut power.
5850 -3: Address book function.
5811: Machine serial number; dont touch.
5851: Bluetooth mode. 0 is public (default).
5812-1: Phone number of service center, to display
5853: Stamp data download.
when an error code displays.
5812-2: Service center fax number; dont use.
5857-1 thru -17: Debug log save function.
5812-3: Display on initial SP screen.
5858-1 thru -4: Debug log save when function.
5812-4: Phone number of supplier (you) displays on
5859-1 thru -10: Debug log save function.
initial screen.
5860-20, -21, -22, 25: SMTP/POP3/imap4.
5816-1 thru -250: Remote service and various fax
5870-1,2: Common key. Not used.
information.
5873-1: Move Exec from one SD card to another.
5821-1,-2: Remote address; Japan only.
5873-2: Undo 5873-1.
5824: NVRAM data upload. Keep front door open.
5875-1, 2: Reboot.
5825: NVRAM data download.
5878: Option setup.
5828-50- 91: Network settings.
5879: Install edit.
5832-1 thru -11: Hard drive format.
5886: ROM update. 0 (default) is yes.
5907: Plug & play.
5834: Operation panel image exposure; dont touch.
5908: LCT size. 1 is North America/letter.
5836-1 thru -91: Capture settings.
5912-1: PCU alarm. Will flash if set to 1.
5839-4 thru -13: IEEE1394 settings.
5912-2: PCU setting if 5912-1 is set to 1. 60 is default
5840-6, 7, 11: IEEE 802.11b settings.
(60K).
5841-1 thru -14: Supply names to display on screen
5913-2: Switchover permission time for print application
when customer presses Inquiry.
timer. Default is 3.
5842: Net file analysis mode setting. Dont touch.
5913-102: Switchover permission time for print
5844-1 thru -4: USB settings.
application set. Default is 1.
5845-1 thru -11: Delivery server settings.
5846-1 thru -99: UCS settings.

157

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

5915: Mechanical counter; 0 is not detected. 1 is
detected. 2 is unknown.
5921: Exhaust fan slowdown control. 30 seconds is
default.
5923: Border remove area switch. 0 is default.
5967: Copy server; set function. 0 is default.
5970: Debug serial output. 0 is default. Dont touch.
5974: Switch routing between scan router and optional
full version. 0 is default. They call it cherry server.
5985-1: On board NIC. 0 is default, which is disable.
5985-2: On board USB. 0 is default, which is disable.
5990-1 thru -23: SC & SMC print mode. 1 is All. 2 is SP.
3 is User programs. 4 is Logging. 5 is Diagnosis. 6
is Non-default. 7 is NIB summary. 8 is capture log.
21 is copier. 22: Is scanner SP. 23 is scanner use

program.
5995: Factory only.
5996-1: Engine board country. Dont touch.
5996-2: Speed information display (25 or 30 cpm). Dont
touch.
5996-3: IPU ID. 30 is default. Dont touch.
6006-1: ADF side to side registration.
6006-2: ADF lead edge registration.
6006-3: ADF trail edge erase.
6006-4: ADF side to side rear registration in duplex.
6006-5: ADF sub-scan magnification.
6006-6: ADF skew correction.
6006-7: ADF buckle adjust.
6007: ADF inputs. Actuate each sensor, look for a change.

Switch 10 Bit: Description
1: Original set sensor
5: Original length sensor 2
6: Original trail edge sensor
2: Original width sensor 1
3: Original width sensor 2
7: ADF open sensor
4: Original length sensor 1
8: ADF position sensor
6008: ADF outputs
Output number: Description
1: Feed motor forward
6: Gate solenoid
2: Feed motor reverse
7: Stamp solenoid
3: Transport motor forward
6009: ADF free run.
4: Feed clutch
6010: Stamp position adjustment.
5: Original pickup solenoid
Switch 1 (1000 sheet finisher)
Bit: Description
7: Stack feed out belt home
5: Jogger fence home sensor
sensor
4: Stapler home sensor
6: Not used
3: Stapler entry sensor
Bit: Description
7: Not used
4: Not used
6: Not used
3: Not used
5: Stapler ready
2: Stapler sensor
Switch 3 (1000 sheet finisher):
Bit: Description
7: Not used
4: Stack height sensor
6: Lower tray limit sensor
3: Not used
5: Not used
2: Not used
Bit: Description
7-4 and 2-0: Not used
3: Upper tray paper limit sensor
Bit: Description
7: Stack near limit sensor
4: Stack height sensor
6: Tray upper limit sensor
3: Top cover sensor
5: Level sensor
2: Jogger home sensor
9: ADF registration sensor

10: ADF exit sensor
11: ADF inverter sensor
6016: ADF original size detect. 0 is

default.
6105: Staple position adjustment.
6117: Finisher inputs. Actuate each
sensor and look for a change.
2: Not used
1: Lower tray exit sensor
0: Entry sensor
1: Stapler hammer sensor

0: Stapler tray sensor
1: Shift home sensor

0: Exit guide home sensor
1: Exit sensor
0: Entry sensor

158

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

Bit: Description
7, 6, 5: Not used
3: Stapler cartridge sensor
1: Stapler hammer home sensor
4: Stapler locked
2: Stapler end sensor
0: Stapler cover sensor
6118: 1000 sheet Finisher outputs.
1: Upper transport
6: Shift tray exit motor
11: Positioning roller solenoid
12: Stack feed out
2: Shift tray lift motor
7: Junction gate solenoid
3: Staple hammer motor
8: Jogger
13: Exit guide motor
4: Shift motor
9: Stapler motor
14-17: Not used
5: Lower transport motor
10: Stapler gate solenoid
500 sheet Finisher outputs.
1: Main motor
4: Jogger motor
15: Exit unit solenoid
2: Output tray motor
5-13: Not used
16: Stack height solenoid
3: Stapler motor
14: Paddle solenoid
7804: Reset PM. Press Execute to reset.
6901: ADF APS original size sensor display.
7807: Reset error code and jam counters. Press
6910: ADF shading interval time. 20 is default.
Execute to reset.
6920-1, 2, 3, 4, 5: ADF loop back tests. Dont touch.
7826-1, 2: Japan error count.
6925-1, 2: Finisher/duplex loop back tests. Dont touch.
7827: Japan error count.
7001: Displays main motor rotation time.
7832: Press execute to show self diagnostics result
7401: Displays total of service error codes.
display.
7403-1 through 10: Displays most recent 10 service calls
7834-1,2,3,4, 255: Clear pixel coverage data.
per digit.
7836: Display memory capacity.
7502: Displays total of jam codes.
7852-1: Counts number of times dust was found on ADF
7503: Displays total original jams.
slit glass.
7852-2:
Clear count of 7852-1.
7505-1 through 57: Total original jams at locations.
7901-1,
-2, -3: Recent SC codes. Dont touch.
7506-5 through 255: Total jams by paper size.
7909: Display drum (PCU) counter.
7507-1 through 10: Displays most recent 10 service calls
7999: Engine debug log switch. 0-6, 7-255.
per digit.
8000 codes: Very detailed information in service manual
7508-1 through10: Displays most recent 10 original jams
which is too lengthy to include. Pages 5-80 thru 5per digit.
113.
7801: ROM and firmware version.
7803: PM counter display. Pages since last PM.
Detailed Self-Diagnostic Mode: This will test functions of the machine if printer/scanner and Centronics IEEE1284
interface are installed. Shut power and connect parallel loopback device to Centronics I/F port. Hold down the
# key and the * key while turning on power. Now Loading will display and will then execute the test and
display the results.
Update Firmware:
Shut power. Remove SD card cover. insert SD card with new software into slot C3. Open front door and then
turn on power. Follow cues on display. Writing displays. Completed will display when done.
Shut power, remove card.
Software reset:
Shut power and turn back on. This may be all that is necessary. If not, use the following procedure. Hold down
./* key and # key for 10 seconds or more. When machine beeps, release keys. Now loading, please wait will
display. When Copy window opens, machine is ready to use.
Copier setting reset (user)
Press User tool/counter key. Hold down the # key and press Copier/document server settings. When display
asks you to, press Yes. After reset has occurred, press Exit.

159

RICOH AFICIO 3025 / 3030 / MP-2510 / 3010

System reset (user):
Press User tool/counter key. Hold down the # key and press System settings. When display asks you to,
press Yes. After reset has occurred, press Exit.
User Tools: Customer adjustments, some of which the technician may find useful. Select User Tools/counter button
(will have a symbol in a diamond/123). Then select System settings. Press a tab to display choices. Make
changes. When done, press Exit twice to go back to copy mode.
Controller Dipswitches.
1: Should be off if booting from SD card. Should be on in normal operation.
2,3,4,5,6,7: Should all be left off. No explanation offered.
8: Should be left on.
SBCU dipswitches
Japan: All off.
North America: 1 on, others off.
Europe/Asia: 2 on, others off.


160


Similar (and probably identical) machines:
3035: Gestetner DSm735, Lanier LD235, Savin 8035
4045: Gestetner DSm745, Lanier LD245, Savin 8045
Speed: 35/45 cpm.
Dimensions with document feeder: H: 35; W: 27;
Approximate list price when new: 12,000.00 / $15,000.00.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner (Ricoh designation):

550 grams Type 3110D ................. 888181 ..............30,000
Toner (Gestetner designation) .............. 89887 ................30,000
Toner (Lanier designation).................... 480-0157 ...........30,000
Toner (Savin designation)..................... 840042/9887 .....30,000
Developer: 520 grams (Type 26) .......... 888190 ............300,000
SUPPLY
DESIGNATION
STATED YIELD
Developer
(Gestetner & Savin designation) .... B079 9640 ...... 300,000
Developer (Lanier designation)............. 480-158 .......... 300,000
Drum: ............ .......................................A230 9510 ...... 150,000
Staples (SR790/SR880)........................ 410801 or 410802 .......
Staples (SR890) ................................... 317927 ........................

Description
Model
ARDF (DF-82) ..................................................................B714

Platen cover if no ARDF .................................................. G329
One-bin tray finisher (PT330) ...........................................B544
1000-sheet finisher (SR790) .............................................B408
2-tray finisher (SR880)......................................................B545
Booklet finisher (SR890)...................................................B546
Bridge unit (type 2045) .....................................................B538
Punch unit (2/3-hole) ...................................................B377-17
Punch unit (2/4-hole) ...................................................B377-27
Punch unit (4-hole) ......................................................B377-31
2x500-sheet paper tray unit )PS530) ................................B542
1500-sheet LCT (RT-45)...................................................B543
User account enhance unit .............................................. G395
PI board kit .......................................................................B669
Description
Model
Data overwrite security .....................................................B735

Copy data security unit .....................................................B770
Printer/scanner kit.............................................................B783
Printer/scanner file format converter .................................B609
Printer/scanner additional memory (256MB).................... G818
PostScript 3 kit................................................................. G720
1394 interface board .........................................................B581
IEEE 802.11b wireless LAN............................................. G813
Bluetooth...........................................................................B736
Fax unit .............................................................................B779
Fax G3 interface ...............................................................B780
Fax additional memory..................................................... G578
Fax handset ......................................................................A646
Scanner accessibility option..............................................B815
Total Count: Press User tool/Counter key on control panel. Also, a mechanical counter inside front door of machine.
PCU removal: Open front door, lower bypass tray, open duplex and transfer unit right side cover. Loosen screw that
locks in the PCU (photoconductive unit including drum and cleaner unit). Slide the lock lever to the left. Lift the
release lever on top of the drum unit. Slide the PCU out of machine.
Drum removal: Remove PCU from machine (as described above). Remove the toner cap (which is stored/snapped
into the front of the developer unit) and use it to plug the toner hole on top of the developer unit. To take drum
blade tension off the drum, remove the springs and connect them to the tabs that are there for them to hook onto.
The service manual implies that these hooks may be easy to break, so be careful. Turn the drum unit over and
remove bottom cover (2 screws & 3 pawls). Pull drum out to front while releasing charge roller with its lever. After
replacing drum do SP3001-002 (ID sensor). Then do SP2805 (developer initialization).
Drum pawls: Remove drum (as described above). Replacing pawls looks straightforward and probably does not
require tools.

161


Drum charge roller and cleaner roller: Remove drum as described above. Remove two snap rings on front. Push
the bracket and remove the spring. Unhook the charge roller and remove it. Unhook the cleaner roller and remove
that. After replacing these with new ones, enter SP mode 2001-001 and be sure that it is set to 1500. The service
manual says it will pull developer if this value is wrong.
Drum cleaner blade 2 (movable blade; recovery blade?): Remove drum, charge roller and cleaner roller as
described above. Blade is held in by one clip. Remove that to remove the blade. When installing blade, insert left
end first and be sure that the little arms at each end go through the holes for them. Drum cleaner blade 1: Remove
drum, charge roller, cleaner roller and movable blade as described above. Drum blade is held in by two screws. It
is probably a good idea to use starting powder on the blade. Developer magnetic roller removal: Remove
developer unit from machine as described earlier. Remove top developer cover (2 clips). Remove developer
magnetic roller by removing a screw at each end of it.
Developer replacement & calibration: Open front cover and right upper cover. Loosen screw that locks in developer
unit. Slide the lock plate to the left and slide developer unit out. Remove top developer cover (2 clips). Manual says
to remove developer roller prior to replacing developer (described immediately above). That is very unusual and
was also described this way for the 2035/2045 several years earlier. Empty any developer that is in the developer
unit. Pour in new developer, adding about 1/3rd, then rotating magnetic roller, adding more, etc. Reassemble.
Press Clear modes key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press
"1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. Touch Copy SP on
touch screen. Press SP direct. Enter 2801. Press # key. Press Yes. Press Execute. Be sure to cover the
top toner hole in the developer unit during calibration to avoid used toner from drum unit entering the developer.
When done, enter SP2805. Press #. Press Execute. Press Exit twice to exit service mode.
Developer filter: With developer unit out of machine (as described above), remove upper cover; held in by two clip
rings. The filter is under this cover. The red mark on the filter should face up when you install it and be sure to
reinstall the ground-plate properly.
Registration roller cleaner blade: Open duplex unit and open right side door. Remove PCU and developer unit (as
described above). Press the top of the cleaner blade to release it and remove.
Idle roller dust cleaner blade: Open duplex unit and open right side door. Blade is a small item which can be lifted
out without any tools.
Transfer belt unit removal: Open front door, lower bypass tray, open duplex and transfer unit right side cover.
Unlatch transfer belt handle/hook/latch. Remove the two transfer belt springs; one in front and one in rear.
Transfer belt replacement: Remove transfer belt unit as described above. Remove the drive gear. Remove two
screws; one in front and one in rear. Before removing old belt, note how it is routed to be sure that new one goes
on the same way. Fold the unit to release belt tension. Slide belt off. Clean contact surfaces with alcohol before
installing new belt. Crank the new belt by hand to be sure all is OK before reinstalling unit into machine.
Transfer belt cleaner blade: Remove belt unit and belt. Blade is held in by three screws. It is probably a good idea to
use starting powder on the blade. Also empty the waste toner.
Fuser unit removal: Open front door, open duplex and right door. Remove one screw and release lever. Slide fuser
unit out.
Waste toner (drum): Waste toner from the drum is recycled into the developer unit and reused. However, waste toner
scraped off the transfer belt is stored in the waste toner/transfer belt area and must be disposed of as described
below.
Waste toner (transfer belt): The transfer belt has waste toner stored inside of it which must be emptied. When the
waste toner is full a waste toner indicator will display. The machine will stop working 999 copies later. If it did not fill
up already, empty the waste toner when replacing the belt or at PMs.
Touch screen calibration: If the touch panel is not working properly, do the following. Press Clear Modes key.
Press these keys in sequence. 1, 9, 9, 3, clear/stop, clear/stop, clear/stop, clear/stop, clear/stop. Select Touch
screen adjust. Touch the center of the circle in the upper left corner and then the lower right corner of the panel
using a pointer that does not have a sharp tip. Touch a few more spots on the panel to see that the marker (+)
appears exactly where touched. When satisfied (if not, repeat procedure) touch # OK. Press # Exit when done.

162


PART DESCRIPTION
1000-sheet finisher SR790 B408

casters (4)........................................... B408 1312...... 3 7...................
drive section motors (2) ...................... B408 5500...... 21 3.................
1000-sheet finisher SR790 B408 electrical section
1000-sheet finisher SR790 B408 exit
photo interrupter (2) ............................ AW02 0086 .... 7 5...................
1000-sheet finisher SR790 B408 exit section
micro switch ........................................ 1204 2540 ...... 9 106...............
exit section motor................................ AX05 0160 ..... 7 13.................
1000-sheet finisher SR790 B408 exit section
photo reflection sensor ....................... AW01 0093 .... 7 20.................
harness to copier ................................ B408 5201...... 23 1.................
lower exit tray...................................... B408 3411...... 3 5...................
1000-sheet finisher SR790 B408 lower exit
tray extension ..................................... B408 3412...... 3 3...................
1000-sheet finisher SR790 B408 main
control board....................................... B408 5100...... 23 6.................
1000-sheet finisher SR790 B408 motor
(electrical section; round-11W) ........... B408 5530...... 23 8.................
push switch ......................................... G020 5626 ..... 5 4...................
1000-sheet finisher SR790 B408 shift tray drive
section exit sensor ............................. G020 4429 ..... 19 12...............
1000-sheet finisher SR790 B408 shift tray
drive section motor ............................. AX04 0098 ..... 19 13...............
1000-sheet finisher SR790 B408 staple section
drive motor (square) ........................... B408 5510...... 15 18...............
exit sensor .......................................... G020 4429 ..... 15 2.................
1000-sheet finisher SR790 B408 staple section motor
(round, probably jogger) ..................... AX05 0160 ..... 15 9.................
1000-sheet finisher SR790 B408 staple section motor
(round; 20W)....................................... B408 5550...... 17 23...............
photo interrupter (several) .................. AW02 0086 .... 15 23...............
photo interrupter / actuator ................. AW02 0049 .... 13 23...............
photo reflection sensor ....................... AW01 0093 .... 15 27...............
1000-sheet finisher SR790 B408 stapler unit... B408 4101...... 17 25...............
1000-sheet finisher SR790 B408 top
exit extension...................................... B408 3412...... 3 3...................
1000-sheet finisher SR790 B408 transport
photo interrupter / actuator ................. AW02 0103 .... 5 9...................
1500-sheet LCT RT45 B543 clutches (2) .....AX20 0138 ..... 11 12...............
1500-sheet LCT RT45 B543 feed roller.. AF03 1064 ..... 5 16.................
1500-sheet LCT RT45 B543
interface board.................................... B543 5110...... 11 2.................
1500-sheet LCT RT45 B543 micro switch... 1204 2356 ...... 7 106...............
1500-sheet LCT RT45 B543 motor
(round, on plate or board) ................... AX06 0140 ..... 11 7.................
1500-sheet LCT RT45 B543 motor
(square-sort of) ................................... AX04 0098 ..... 7 14.................
photo interrupters (17 of them) ........... AW02 0056 .... .......................
photo interrupter / actuator ................. AW02 0101 .... 5 11.................
PART DESCRIPTION

photo interrupter / actuator ..................AW02 0107.....5 2 ..................
pickup roller .........................................AF03 0050 ......5 20 ................
push switch .........................................B543 5170 ......7 16 ................
separator roller ....................................AF03 2050 ......5 29 ................
1500-sheet LCT RT45 B543 to
machine harness .................................B543 5320 ......11 4 ................
1-bin tray finisher PT330 B544
control board .......................................B544 5100 ......3 25 ................
1-bin tray finisher PT330 B544 exit tray......B544 3111 ......3 11 ................
1-bin tray finisher PT330 B544 micro switch /
push switch .........................................1204 2379 ......5 105 ..............
1-bin tray finisher PT330 B544 motor (round)...AX04 0103......5 25 ................
1-bin tray finisher PT330 B544 paper
height actuator ....................................A684 2151 ......3 14 ................
1-bin tray finisher PT330 B544 paper height
photo interrupter ..................................AW02 0075.....3 13 ................
1-bin tray finisher PT330 B544 photo interrupter
(in front) ...............................................AW02 0075.....5 4 ..................
1-bin tray finisher PT330 B544 photo interrupter
(near belt on rear) ...............................AW02 0075.....5 4 ..................
1-bin tray finisher PT330 B544
photo sensor .......................................AW01 0070.....3 6 ..................
2-tray finisher SR880 B545 control board ....B545 5110 ......39 1 ................
2-tray finisher SR880 B545 drive section motor
(2; cylindrical) ......................................AX06 0211......37 16 ..............
(2; round).............................................AX04 0121......37 1 ................
(2; square) ...........................................B468 5750 ......37 6 ................
2-tray finisher SR880 B545
lower exit actuator ...............................B352 3100 ......31 20 ..............
2-tray finisher SR880 B545 lower
exit micro switches (2).........................1204 2543 ......31 111 ............
2-tray finisher SR880 B545 lower
exit motor (square) ..............................B312 1550 ......31 1 ................
2-tray finisher SR880 B545 lower exit
photo interrupter ..................................AW02 0086.....31 19 ..............
2-tray finisher SR880 B545 lower exit
photo sensor .......................................AW01 0070.....31 13 ..............
2-tray finisher SR880 B545 lower limit
photo interrupters (7)...........................AW02 0114.....39 13 ..............
2-tray finisher SR880 B545 paper transfer
interlock switch ....................................1204 2384 ......17 102 ............
2-tray finisher SR880 B545 paper transfer
2-tray finisher SR880 B545 punch frame
photo sensor .......................................AW01 0089.....11 1 ................
2-tray finisher SR880 B545 shift drive
micro switch.........................................1204 2544 ......35 103 ............
2-tray finisher SR880 B545 shift drive motor
(cylindrical; horizontal) ........................AX05 0115......35 15 ..............
2-tray finisher SR880 B545 shift drive motor
(cylindrical; vertical).............................AX04 0053......35 2 ................
photo sensor .......................................AW01 0089.....33 4 ................

163


PART DESCRIPTION
2-tray finisher SR880 B545 shift tray ......G565 3911...... 7 18 ................

2-tray finisher SR880 B545 shift tray
extension / slide ..................................G565 3921...... 7 17 ................
2-tray finisher SR880 B545 staple tray caster
(1; front with 4-hole mount) .................G565 1140...... 21 6 ................
2-tray finisher SR880 B545 staple tray
caster (1; rear with 3-hole mount) .......AH01 2019 ..... 21 4 ................
exit sensors (2)....................................G020 4429...... 19 5 ................
staple tray motor .................................AX05 0160...... 19 9 ................
staple tray motor (square) ...................B312 4121 ...... 21 19 ..............
photo interrupter..................................AW02 0086..... 19 10 ..............
photo sensor .......................................AW01 0093..... 21 14 ..............
2-tray finisher SR880 B545 stapler .........B545 4079 ...... 23 32 ..............
2-tray finisher SR880 B545 stapler lower limit
stapler motor (round)...........................AX05 0160...... 23 27 ..............
stapler photo interrupter ......................AW02 0086..... 23 5 ................
upper exit actuator ..............................B352 3100 ...... 25 29 ..............
upper exit clutch ..................................AX21 0069...... 29 6 ................
2-tray finisher SR880 B545 upper exit lower limit
2-tray finisher SR880 B545 upper
exit micro switches (3).........................1204 2543 ...... 25 105 ............
2-tray finisher SR880 B545 upper
exit motor (cylindrical) .........................AX05 0161...... 29 22 ..............
2-tray finisher SR880 B545 upper exit
photo interrupters (2)...........................AW02 0086..... 25 32 ..............
photo interrupter / actuator..................AW02 0104..... 25 27 ..............
ARDF DF82/B714 drive section actuator ..... B351 1196 ...... 15 17 ..............
ARDF DF82/B714 drive section clutch....AX20 0271...... 15 15 ..............
ARDF DF82/B714 drive section
ARDF DF82/B714 electrical section
ARDF DF82/B714 entry
photo interrupter / actuator..................AW01 0154..... 5 26 ................
ARDF DF82/B714 feed tray base ...........B541 4123 ...... 3 4 ..................
ARDF DF82/B714 feed tray
photo reflective sensors (3).................AW01 0112..... 3 7 ..................
ARDF DF82/B714 main board ................B714 5120 ...... 17 5 ................
ARDF DF82/B714 motor (round) ............AX04 0139...... 17 15 ..............
ARDF DF82/B714 original actuator.........B351 2541 ...... 7 5 ..................
ARDF DF82/B714 paper feed belt assembly
(includes belt and pickup roller) ..........B714 2010 ...... 9 26 ................
ARDF DF82/B714 paper feed belt
assembly belt ......................................B351 2222 ...... 9 14 ..........80K
ARDF DF82/B714 paper feed belt assembly
pickup roller.........................................B351 2126 ...... 9 15 ..........80K
ARDF DF82/B714 paper feed cushion
(separator pad?)..................................B351 4536 ...... 5 8 ..................
ARDF DF82/B714 paper feed motor.......B714 1811 ...... 15 22 ..............
PART DESCRIPTION
ARDF DF82/B714 paper size

photo interrupter / actuators (3) .......... AW02 0155 .... 5 11.................
ARDF DF82/B714 photo interrupter (1) .. AW02 0156 .... 7 33.................
ARDF DF82/B714
photo reflective sensor (1) .................. AW01 0109 .... 19 14...............
ARDF DF82/B714
photo reflective sensor (1) .................. AW01 0109 .... 5 19.................
ARDF DF82/B714
photo reflective sensor (1) .................. AW01 0109 .... 7 18.................
ARDF DF82/B714
photo reflective sensors (2) ................ AW01 0091 .... 5 17.................
ARDF DF82/B714 pickup roller actuator
(on shaft in electrical section) ............. B351 1756...... 17 24...............
ARDF DF82/B714 pull out roller assembly
(not 5-16) ............................................ B351 2321...... 7 11.................
ARDF DF82/B714 pull out roller assembly
(not 7-11) ............................................ B351 3141...... 5 16.................
ARDF DF82/B714 reverse motor............ B714 1971...... 15 28...............
ARDF DF82/B714 reverse roller............. A859 2241...... 7 17.......... 80K
ARDF DF82/B714 reverse roller
torque limiter ....................................... A294 6700...... 7 16.................
ARDF DF82/B714 reverse solenoid ....... B714 3861...... 7 27.................
ARDF DF82/B714 scan motor ................ B714 1921...... 15 29...............
ARDF DF82/B714 to machine harness .. B714 5201...... 17 6.................
ARDF DF82/B714 white mat (described as
"pressure plate assembly") ................. B714 4313...... 19 10...............
ARDF slit glass ...................................... BC01 2002 ..... 17 7.................
BICU board ............................................. B082 5065...... 71 18...............
BICU board ............................................. B213 5065...... 69 18...............
Booklet finisher SR890 B546 actuator.... VFB3 7905 ..... 15 23...............
Booklet finisher SR890 B546 board........ V4G1 1319..... 39 15...............
Booklet finisher SR890 B546 booklet drive section
micro switch ........................................ VWC4 5030.... 55 4.................
Booklet finisher SR890 B546 booklet drive section motor
(round with electrical female socket) .. VFH6 1457..... 55 23...............
Booklet finisher SR890 B546 booklet drive section motor
(round with electrical wire harness) .... VFH6 1458..... 55 19...............
Booklet finisher SR890 B546 booklet drive section
photo interrupter ................................. VWG8 5309 ... 55 1.................
Booklet finisher SR890 B546 booklet
exit actuator ....................................... VFB3 7910 ..... 57 14...............
exit assembly ...................................... V4G1 5370..... 57 1.................
Booklet finisher SR890 B546 booklet exit
photo interrupter ................................. VWG8 5405 ... 57 15...............
paper guide actuator........................... VFB3 7895 .... 45 18...............
Booklet finisher SR890 B546 booklet paper guide
lower bus guide assembly .................. VFG5 8390..... 47 1.................
paper guide motor............................... VFH6 1527..... 45 11...............
Booklet finisher SR890 B546 booklet paper guide motor
(small, round)...................................... VFH6 1457..... 47 10...............
photo interrupter ................................. VWG8 5382 ... 45 21...............
photo interrupter (2) ............................ VWG8 5405 ... 47 4.................
Booklet finisher SR890 B546 booklet stapler . V4A1 4531 ..... 49 2.................
stapler assembly................................. V4G1 5368..... 49 1.................
transport actuator................................ VFB3 7846 ..... 41 4.................

164


PART DESCRIPTION
Booklet finisher SR890 B546

booklet transport actuator ................... VFB3 7979 ..... 41 16...............
booklet transport actuator ................... VFB3 7984 ..... 43 6.................
Booklet finisher SR890 B546 booklet transport
micro switch ........................................ VWC4 5128.... 41 19...............
micro switch ........................................ VWC4 5128.... 43 13...............
paper size sensor board ..................... VFG5 8408..... 41 2.................
transport photo interrupters (3) ........... VWG8 5405 ... ........................
transport sensor board........................ VFB3 7847 ..... 41 6.................
Booklet finisher SR890 B546 booklet tray.... V4B1 1149 ..... 15 20...............
booklet unit board ............................... V4G1 1320..... 45 22...............
Booklet finisher SR890 B546 caster ....... VFB4 0655 ..... 11 18...............
Booklet finisher SR890 B546 caster ....... VRB2 1624..... 11 17...............
Booklet finisher SR890 B546 drive section
micro switch ........................................ VFF3 4074 ..... 39 6.................
Booklet finisher SR890 B546 entrance
guide actuator ..................................... VFB3 7395 ..... 17 5.................
guide actuator ..................................... VFB5 6223 ..... 19 10...............
guide exit actuator .............................. V4A1 5540 ..... 17 17...............
guide motor (square) .......................... V4K1 1046 ..... 19 3.................
Booklet finisher SR890 B546 entrance guide
photo interrupter (6) ............................ VWG8 5364 ... .......................
entrance guide unit ............................. V4G1 5362..... 17 22...............
jogger motor (round) ........................... VFH6 1342..... 25 15...............
Booklet finisher SR890 B546 jogger section
photo interrupters (2) .......................... VWG8 5364 ... 25 17...............
jogger shutter lever ............................. V4F1 2167 ..... 25 21...............
jogger shutter lever ............................. VFB3 7252 ..... 25 20...............
Booklet finisher SR890 B546 limit actuator.. V4A1 5538 ..... 9 16.................
Booklet finisher SR890 B546 lower
exit motor (cylindrical)......................... VFH6 1460..... 27 11...............
Booklet finisher SR890 B546 lower
exit motor (cylindrical)......................... VFH6 1781..... 27 10...............
Booklet finisher SR890 B546 lower exit
photo interrupter (2) ............................ VFH7 7394..... 27 12...............
stapler tray actuator ............................ VFB5 5840 ..... 27 34...............
stapler tray assembly.......................... V4F1 2128 ..... 27 26...............
Booklet finisher SR890 B546 middle
transport actuator................................ VFB3 7420 ..... 29 16...............
Booklet finisher SR890 B546 middle transport
photo interrupter ................................. VWG8 5309 ... 29 9.................
Booklet finisher SR890 B546 middle
transport unit....................................... V4G1 5430..... 29 1.................
Booklet finisher SR890 B546 motors
(2; square) .......................................... V4K1 1046 ..... 39 19...............
Booklet finisher SR890 B546 paper
folder actuator..................................... VFB3 7925 ..... 53 29...............
Booklet finisher SR890 B546 paper folder
micro switch ........................................ VWC4 5128.... 53 16...............
PART DESCRIPTION

paper folder motor ...............................VFH6 1455 .....51 19 ..............
paper folder motor ...............................VFH6 1456 .....51 21 ..............
photo interrupters (2)...........................VFH7 7394 .....51 3 ................
photo interrupters (2)...........................VWG8 5405 ....51 24 ..............
photo interrupters (3)...........................VWG8 5405 ....53 18 ..............
positioning roller actuator ....................VFB5 5937 .....53 33 ..............
photo interrupter ..................................VWG8 5362 ....15 22 ..............
photo interrupter ..................................VWG8-5309....9 9 ..................
Booklet finisher SR890 B546 proof tray ..V4B1 1176......9 13 ................
Booklet finisher SR890 B546 sensor ......V4H1 6280 .....15 11 ..............
Booklet finisher SR890 B546 shift tray....V4B1 1178......9 12 ................
Booklet finisher SR890 B546 staple tray
exit actuator.........................................VFB4 9051 .....21 20 ..............
micro switches (2 ganged together) ....VFF3 4021......21 6 ................
photo interrupter ..................................VFH7 7419 .....21 13 ..............
photo interrupter ..................................VWG8 5364 ....21 8 ................
Booklet finisher SR890 B546 stapler .....V4A1 4504......35 22 ..............
Booklet finisher SR890 B546 stapler motor
(round, small) ......................................VFH6 1343 .....35 16 ..............
Booklet finisher SR890 B546 stapler
photo interrupter ..................................VWG8 5364 ....35 26 ..............
Booklet finisher SR890 B546 stapler unit ..... V4G1 3559 .....35 1 ................
Booklet finisher SR890 B546 to
copier harness.....................................V4G1 2204 .....39 1 ................
Booklet finisher SR890 B546 transport
photo interrupter (2) ............................VWG8 5364 ....33 10 ..............
Booklet finisher SR890 B546 transport
micro switch.........................................VFF3 4074......33 7 ................
Booklet finisher SR890 B546 tray actuator...VFB3 7307 .....9 8 ..................
Booklet finisher SR890 B546 tray
drive motor ..........................................VFH6 1783 .....37 13 ..............
drive sensor board ..............................VFG5 8190 .....37 9 ................
drive unit..............................................VFG6 6242 .....37 3 ................
upper exit guide unit............................V4G1 5354 .....23 31 ..............
Bridge unit B538 type 2045 fan ...............AX64 0085......5 22 ................
Bridge unit B538 type 2045
photo interrupter / actuator (2) ............AW02 0098.....3 3 ..................
Bridge unit B538 type 2045 push switch ......AW50 0022.....5 9 ..................
Bypass clutch ..........................................AX20 0292......27 30 ..............
Bypass feed roller....................................AF03 1046 ......27 2 ........150K
Bypass paper empty actuator..................A232 6055 ......27 10 ..............
Bypass paper empty photo interrupter ....AW02 0145.....27 13 ..............
Bypass pickup roller (ribbed)...................AF03 0049 ......27 6 ........150K
Bypass separator roller ...........................AF03 2046 ......27 19 ......150K
Bypass tray assembly .............................B198 6009 ......25 13 ..............
Bypass tray paper size sensor ................B198 6080 ......25 21 ..............
Cassette assembly ..................................B213 2903 ......29 1 ................
Cassette backstop...................................AF01 7026 ......29 11 ..............

165


PART DESCRIPTION
Cassette height actuator

(sort of triangular at rear outside)........A235 2979 ...... 29 26 ..............
CBT power pack (HVT) ...........................AZ32 0145...... 67 5 ................
CCD assembly ........................................B213 1831 ...... 17 9 ................
Charge roller (also listed with PCU) ........AD02 7012 ..... 43 14 ......150K
Charge roller cleaning roller
(also listed with PCU)..........................B082 2329 ...... 43 13 ......150K
Clutch (rear frame) ..................................AX20 0280...... 65 26 ..............
Clutches (rear frame; 2) ..........................AX20 0281...... 65 4 ................
Counter ...................................................AX31 0046...... 13 28 ..............
Density sensor-P (in registration area)....B213 2367 ...... 35 33 ..............
Developer ................................................888190 ........... ..............300K
Developer bushing; rear..........................AA08 0281...... 39 30 ..............
Developer density sensor........................B213 3065 ...... 39 26 ..............
Developer drive unit ................................B213 1136 ...... 61 35 ..............
Developer filter ........................................AA01 2131...... 39 20 ......150K
Developer gear; 13t.................................AB01 4061...... 39 11 ..............
Developer gear; 17t/25t...........................AB01 4062...... 39 15 ..............
Developer gear; 21t.................................AB01 4060...... 39 13 ..............
Developer gear; 29t.................................AB01 1446...... 39 8 ................
Developer gear; sleeve ...........................AB01 1386...... 39 7 ................
Developer magnetic roller
(sleeve assembly) ...............................B082 3100 ...... 39 4 ................
Developer unit .........................................B213 3010 ...... 39 1 ................
DIMM for main board: 128MB .................B584 5040 ...... 71 15 ..............
Drive clutch assembly on rear frame, including
photo interrupter..................................AX21 0093...... 61 9 ................
Drive clutch assembly photo interrupter..AW02 0159..... 61 10 ..............
Drum cleaner blade (also listed with PCU)... B213 2354 ...... 41 47 ......150K
Drum cleaner blade 2 (also listed with PCU) AD04 1105 ..... 43 12 ......150K
Drum cylinder (also listed with PCU).......A230 9510 ...... 43 8 ........150K
Drum separator pawls
(also listed with PCU)..........................AD02 5021 ..... 43 5 ........150K
Duplex unit board ....................................B213 5140 ...... 57 23 ..............
Duplex unit gate (14 pawls).....................AF02 5044...... 55 8 ................
Duplex unit micro switches (2) ................1204 2466 ...... 57 103 ............
Duplex unit motor (2)...............................B213 4464 ...... 57 18 ..............
Duplex unit paper feed sensor ................AW01 0106..... 59 5 ................
Duplex unit paper feed sensor ................AW01 0117..... 57 4 ................
Duplex unit photo interrupter / actuator...AW02 0158..... 59 18 ..............
Exposure lamp .......................................ZS50 0083...... 19 6 ................
Exposure lamp ribbon cable
(flexible board) ....................................B213 1842 ...... 19 7 ................
Exposure lamp ribbon cable
(flexible board) RIC/INF ......................B213 1846 ...... 19 7 ................
Exposure lamp stabilizer .........................AZ50 0067...... 17 10 ..............
Fan (electrical section, in housing)..........AX64 0161...... 69 5 ................
Fan (electrical section; 2) ........................AX64 0167...... 67 1 ................
Fan (front of scan area)...........................AX64 0164...... 17 2 ................
Fan in vertical transport area (in housing) ..AX64 0162...... 33 30 ..............
Fuser cleaner roller .................................AE04 2084...... 47 17 ......150K
Fuser cleaner roller bushings (2) ............AA08 2073...... 47 18 ..............
Fuser cleaner roller bushings springs (2) ...AA06 3668...... 47 19 ..............
Fuser heat lamp (longer one)..................AX44 0173...... 49 17 ..............
Fuser heat lamp (shorter one).................AX43 0152...... 49 16 ..............
Fuser heat roller ......................................AE01 1102...... 49 15 ......150K
Fuser heat roller bearings (2)..................AE03 0047...... 49 14 ..............
Fuser heat roller gear..............................AB01 3882...... 49 13 ..............
Fuser pressure roller ...............................AE02 0125...... 49 20 ......150K
Fuser pressure roller bearings (2)...........AE03 0048...... 49 18 ..............
PART DESCRIPTION
Fuser separator pawl springs (7) ............ AA06 0948 ..... 49 9.................
Fuser separator pawls (7)....................... AE04 4056 ..... 49 10...... 300K
Fuser thermistor; inner back ................... AW10 0086 .... 49 5........ 150K
Fuser thermistor; middle ......................... AW10 0085 .... 49 4........ 150K
Fuser thermostat (2) ............................... G065 4156 ..... 49 1.................
Fuser/paper exit motor assembly ........... AX06 0331 ..... 69 3.................
Hard drive (Hitachi 40GB)....................... B514 5990...... 71 16...............
IOB board ............................................... B213 5155...... 63 9.................
Laser diode ............................................. B213 1891...... 23 8.................
Laser motor............................................. AX06 0303 ..... 21 10...............
Laser slit glass ........................................ AC01 5025 ..... 23 6.................
Laser sync detector ................................ B213 5320...... 23 9.................
Laser unit ................................................ B213 1870...... 23 1.................
Lift motor................................................. AX04 0143 ..... 63 16...............
Main board (3035) .................................. B213 5101...... 71 14...............
Main board (3045) .................................. B213 5102...... 71 14...............
Main motor.............................................. AX06 0330 ..... 61 37...............
MB board ................................................ B213 5180...... 71 1.................
Micro switches (electrical section; one each in 2
sets of 3 ganged) ................................ 1204 2521 ...... 69 108.............
Micro switches (electrical section; two each in two
sets of 3 ganged) ................................ 1204 2529 ...... 69 109.............
Operation panel assembly ...................... B198 6350...... 15 1.................
Operation panel board; left ..................... B213 1519...... 15 13...............
Operation panel board; right ................... B213 1518...... 15 25...............
Operation panel LCD .............................. B180 5259...... 15 6.................
Operation panel start button ................... B004 1505...... 15 17...............
Operation panel touch screen................. B213 5222...... 15 4.................
Owner manual ........................................ B138 6507...... 9 13.................
Paper feed motor assembly.................... AX06 0332 ..... 63 6.................
Paper feed unit ....................................... B213 2750...... 31 4.................
Paper feed unit feed roller ...................... AF03 1090 ..... 31 10...... 150K
Paper feed unit no. 1 .............................. B213 2740...... 31 4.................
Paper feed unit paper feed sensor ......... AW01 0122 .... 31 6.................
Paper feed unit paper feed sensor ......... AW02 0157 .... 31 6.................
Paper feed unit photo interrupters (2)..... AW02 0145 .... 31 31...............
Paper feed unit pickup roller ................... AF03 0090 ..... 31 7........ 150K
Paper feed unit separator roller .............. AF03 2090 ..... 31 21...... 150K
Paper feed unit separator torque limiter ..... B004 2783...... 31 22...............
Paper separator feed sensor .................. AW01 0117 .... 51 22...............
Paper separator gate pawl; entrance...... B213 4478...... 53 2.................
Paper size push switches (2).................. G020 2620 ..... 63 22...............
Paper tray unit PS530 B542 casters (2)..... AH01 2013 ..... 3 26.................
Paper tray unit PS530 B542 casters (2)..... AH01 2014 ..... 3 24.................
Paper tray unit PS530 B542 clutch (1) ... AX20 0138 ..... 11 9.................
Paper tray unit PS530 B542 clutches (2) ... AX20 0153 ..... 9 5...................
Paper tray unit PS530 B542 feed roller .. AF03 1049 ..... 7 6.......... 150K
Paper tray unit PS530 B542
interface board.................................... B542 5110...... 11 21...............
motor (rectangular) ............................. AX04 0077 ..... 11 19...............
motor (round on plate) ........................ AX06 0259 ..... 11 16...............
paper empty actuator.......................... A232 2762...... 7 13.................
paper feed unit assembly.................... B082 2750...... 7 39.................
paper size push switches (4) .............. G020 2620 ..... 3 28.................

166


PART DESCRIPTION

paper tray assembly ........................... B077 2906...... 5 1...................
paper tray backstop ............................ AF01 7026 ..... 5 15.................
photo interrupter/actuator ................... AW02 0096 .... 7 35.................
Paper tray unit PS530 B542 pickup roller .... AF03 0049 ..... 7 1.......... 150K
separator roller.................................... AF03 2049 ..... 7 36........ 150K
PCU charge cleaner brush roller
(also listed separately)........................ B082 2329...... 43 13...... 150K
PCU charge roller (also listed separately).... AD02 7012 ..... 43 14...... 150K
PCU drum cleaner blade ........................ B213 2354...... 41 47...... 150K
PCU drum cleaner blade 2
(also listed separately)........................ AD04 1105 ..... 43 12...... 150K
PCU drum cleaner blade tension spring . AA06 2299 ..... 41 41...............
PCU drum cylinder (also listed separately) .. A230 9510...... 43 8........ 150K
PCU drum separator pawls
(also listed with drum)......................... AD02 5021 ..... 43 5........ 150K
PCU pickoff pawl assemblies (2) ............ A232 2343...... 43 1.................
PCU toner cap ........................................ G065 2328 ..... 41 4.................
PCU unit ................................................. B198 2203...... 41 48...............
Photo interrupters on rear frame (4) ....... AW02 0145 .... 75 7.................
Platen glass ............................................ AC01 2067 ..... 9 5...................
Power supply .......................................... AZ23 0186 ..... 67 13...............
Power switch........................................... 1204 2608 ...... 69 110.............
Punch kit B377 type 1045 2/3-hole
punch assembly.................................. B377 6011...... 3 2...................
Punch kit B377 type 1045 2/4-hole
punch assembly................................. B377 6012...... 3 2...................
Punch kit B377 type 1045 4-hole
punch assembly.................................. B377 6013...... 3 2...................
Punch kit B377 type 1045 punch clutch.. AX21 0077 ..... 3 9...................
PART DESCRIPTION
Punch kit B377 type 1045 punch encoder....B352 7502 ......3 12 ................
Punch kit B377 type 1045 punch lower limit
photo interrupter ..................................AW02 0114.....3 8 ..................
Punch kit B377 type 1045 punch motor ..AX06 0210......3 3 ..................
Punch kit B377 type 1045 punch
photo sensor .......................................AW01 0070.....3 14 ................
Punch kit B377 type 1045 punch unit;
2/3-hole ...............................................B377 7017 ......3 5 ..................
2/4-hole ...................................................B377 7027 ......3 5 ..................
4-hole ..................................................B377 6013 ......3 5 ..................
Rear frame micro switch..........................1204 2529 ......65 107 ............
Rear frame photo interrupters (4)............AW02 0145.....75 7 ................
Registration clutch...................................AX20 0280......35 37 ..............
Registration roller cleaner ......................B082 2603 ......35 28 ......300K
Registration roller; drive (thicker) ............AF02 0608 ......35 24 ..............
Registration roller; driven (narrower).......AF02 1083 ......35 23 ..............
Registration sensor .................................AW01 0106.....35 19 ..............
Scan area MDB board.............................B213 5397 ......17 20 ..............
Scan area original sensors (2) ................AW01 0114.....17 4 ................
Scan area photo interrupter
(could be home sensor) ......................AW02 0146.....17 12 ..............
Scan area photo interrupter
(probably home sensor) ......................AW02 0145.....19 22 ..............
Scan area SIB EXP board.......................B213 5340 ......17 18 ..............
Scan motor ..............................................B213 1751 ......17 24 ..............
Toner motor.............................................AX05 0239......61 38 ..............
Toner supply unit (does not include motor)...B082 3209 ......37 1 ................
Transfer belt ...........................................A232 3880 ......45 38 ......150K
Transfer belt cleaner blade......................B213 3831 ......45 6 ........150K
Transfer belt waste toner sensor.............AW31 0007.....45 10 ..............
Vertical transport paper feed sensor .......AW01 0118.....33 19 ..............

ERROR CODES
Some error codes will allow the machine to continue to operate. Some will display a message saying that the machine
will reboot in 30 seconds. The operator can press Reset to reboot during this. If he does not, he will have to
press Confirm. At that point the machine will be reset by turning power off and back on again. Some codes will
require a technician to reset them.
The reset procedure is: Enter SP mode. Turn power off and then back on. This will reset more serious errors
such as fuser codes.
Doors/covers open indicator: Fuse FU1 on power supply.
Waste toner full: This is the waste toner inside of or below the transfer belt. This must be emptied.
Finisher door covers open indicator: Fuse FU2 on power supply.
Paper end condition: Fuse FU3 on power supply.
No power: Fuse 101 or 102 on power supply board.
Power LED flashing or lit: Might mean that machine is communicating with fax or network server or is accessing hard
drive or memory.
101: Exposure lamp, lamp stabilizer or SBU.
302: Charge roller, HVT problem or fuse FU5 on power
supply.
120, 121: Scan home problem; sensor, motor, SIB,
cable, etc.
304: Charge roller problem; ID sensor problem.
143: Exposure lamp, lamp stabilizer, white plate
321: BICU board.
mounting, dirty scan mirror or lens, SIB, SBU or
322: Laser 1 synch problem (laser unit).
BICU.
323: Laser drive problem (laser unit) or BICU.
144: SBU or BICU.
327: Laser 1 home position error or sensor.
165: Copy data security unit card.

167


328: Laser 2 home position error or sensor.
329: Laser beam pitch error.
335, 336, 337, 338: Laser polygon motor or its drive board.
338: Laser polygon motor drive pulse.
350: ID sensor error: ID sensor, I/O IOB board, HVT, ID
sensor dirty, drum.
351: ID sensor Vsg test error: ID sensor, I/O IOB board,
HVT, ID sensor dirty, drum.
352: ID sensor pattern edge-detect error: ID sensor, I/O
IOB board, HVT, ID sensor dirty, drum.
353: ID sensor LED error: ID sensor, I/O IOB board,
354: ID sensor timeout error: ID sensor, I/O IOB board,
390, 391: Toner density sensor error, I/O IOB board,
toner supply problem.
395: Developer bias problem: HVT.
401: Transfer roller short.
402: Transfer roller open.
403: Transfer belt position error, main motor, clutch,
sensor or fuse FU5 on power supply.
405: Transfer belt error; main motor, clutch, sensor or
fuse FU5 on power supply.
450: Developer/feeder motor locked.
490: Exhaust fan problem.
492: Cooling fan problem.
501: 1st tray lift problem; motor, height sensor, blockage
or pickup arm.
502: 2nd t tray lift problem; motor, height sensor,
blockage or pickup arm.
503: 3rd tray lift problem; motor, height sensor, blockage
or pickup arm.
504: 4th tray lift problem; motor, height sensor, blockage
or pickup arm.
506: Optional paper motor locked.
507: LCT motor lock.
510: LCT lift problem; motor, sensor, solenoid.
520: Fuser feed-out motor.
541: Fuser thermistor open or low voltage.
542: Fuser temperature too low; lamp, thermistor,
thermostat, BICU or power supply.543: Fuser
temperature too high.
544: Fuser temperature too high; power supply, I/O IOB
board, BICU, thermistor.
545: Fuser lamp stays on; thermistor out of position.
546: Fuser ready temp problem; loose thermistor.
Note: Fuser errors will require reset procedure: Enter
SP mode (simulations). Turn power off and then
back on.
547: Zero cross problem; power supply board.
548: Fuser unit not installed.
557: Zero cross; noise on AC line. No action needed.

599: 1-bin tray motor.
601: Communication problem between BICU and
scanner: BICU, SIB.
610, 611, 612: Communication problem between BICU
and ADF: BICU board, ADF board.
620, 621: Communication problem between BICU and
Finisher or mailbox: BICU board or finisher board.
623, 624: Communication problem between BICU and
Paper tray unit; BICU or LCT board.
626: Communication problem between BICU and LCT;
BICU or LCT board.
627: Communication problem between BICU and LCT;
BICU or LCT board.
630: Communication problem with CSS.
632, 633, 634, 635: Key card counter error.
670: BCU or controller board.
672: Controller problem.
692: BICU problem.
700, 701: ADF pickup problem; home sensor, ADF board
or pickup motor.
722: Finisher jogger motor or jogger home sensor.
724: Finisher stapler hammer motor.
725: Finisher stack feed-out motor or sensor.
726: Finisher shift/lift motor.
727: Finisher stapler rotation motor.
729: Finisher punch motor or sensor.
730: Finisher stapler position motor or sensor.
731: Finisher exit open/close motor or sensor problem.
732: Finisher upper tray shift motor or sensor problem.
733: Finisher lower tray lift motor, stack height sensor or
lower tray limit sensor problem.
734: Finisher lower tray shift motor or sensor problem.
740, 741: Booklet-finisher error.
Note: The booklet finisher has a more detailed set of
error codes that are read by removing a panel and
watching the flashing LED patterns (1-1-1, 1-4-2,
etc.) Sounds kind of like Morse code, which Im not
covering here.
818: Control board, system program or peripheral device
bad.
819: Control board, system program or optional device
board bad or replace controller firmware.
820: Control board or software.
821: Control board.
822: Bad hard drive or control board.
823: Bad control board or NIC.
824: NVRAM, controller or battery bad.
826: NVRAM bad.
827: RAM DIMM or upgrade controller firmware.
828: Bad control board, software or firmware.

168


829: Optional memory board or controller board bad.
838: Controller bad.
850: Control board, Ethernet board or IP address setting
bad.
851: IEEE1384 interface board or control board bad.
853, 854, 855, 856: Wireless LAN card not inserted.
857: USB error or controller board.
860: Hard drive.
861: Hard drive problem or connection or cable.
863: Hard drive.
864, 865: Bad hard drive.
866: Security data card missing program; load.
867: Security data card removed.
868: Security data card problem or bad controller board.
870: Software or hard drive.
872: Hard drive and/or do SP 5832-007.
873: Hard drive and/or do SP 5832-007.
874: Hard drive or install data overwrite security unit.
875: Power off and on.

876: NVRAM or hard drive or update firmware.
880: MLB.
900: NVRAM problem.
901: Mechanical counter.
920: Software/printer error.
925: NIA (network error).
951: BICU or software error.
953: Scanner image setting error (software).
954: Printer image setting error (software).
955: Memory setting error (software).
984: Control board, BICU or connections bad.
985: Control board, SIB, BICU or connections bad.
986: Software problem.
999: Program download problem. BICU, IC or NVRAM
bad or power loss or board installed wrong.
Software reset: Shut power off and turn back on. Press ./* and # buttons at the same time and hold down for at
least 10 seconds. When you hear a Beep, release both. Now loading, please wait will display. When Copy
window opens, machine is ready to go.
Resetting copy settings to default: Press Users tool/counter (diamond/123). Hold down # and press System
settings. When reset question is there, press Yes. Press Exit when it is done.
Copier setting reset: Press Users tool/counter (diamond/123). Hold down # and press Copier/Document Server
settings. When reset question is there, press Yes. Press Exit when it is done.
NVRAM upload: Shut power. Remove SD card cover. Plug SD card into slot. C3 Turn on power. Do SP mode 5824.
Press 1 to upload.
NVRAM download: Shut power. Remove SD card cover. Plug SD card into slot C3. Turn on power. Do SP mode
5825. Press 1 to start.
Updating Firmware: Shut power, remove SD card cover. plug SD card (with new software already loaded)into SD slot
C3. Turn on power. Follow prompts on LCD. After writing OK will display. When Start key turns green,
download is complete. Shut power, remove SD card.
Controller board. Dipswitch 2:
1: ROM board if on. SD card boot if off.
2 thru 7: No explanation given. Leave off.
8: No explanation given. Leave on.
User Program Mode: Customer adjustments, some of which the technician may find useful. Press "User
Tools/counter" key. Select "System settings." Display is pretty much self explanatory at that point. Owner's
manual will explain what each one is in detail. We cannot do that here. Press Exit key to return to normal copy
mode.
User modes are explained in the display and are easier for you to read there than to try and explain here. Within User
Modes, you can change the auto image density (text, text/photo, photo, pale, generation copy). You can also
adjust the quality of copies in each of those modes. Image density has seven levels that can be set.


169


Note: You may be locked out of the service mode access by the administrator. If so, the administrator must log in User
tools and set Service mode lock to off. User Tools >System settings >Administrator Tools >Service mode lock > off.
If printer bit switches are required, you have to go to SP mode and set 5169 to 1 And then back to 0 when finished.
Simulation procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service
program). To enter the "SP mode," first, press Clear modes key (this has the "C" in a diamond. (Clear /stop has
the "C" without a diamond). Then press "1." Press "0." Press "7." Then press and hold down the "Clear/Stop" key
for three seconds or more. Touch Copy SP on touch screen.
If you are entering a Special Service Mode, press the # key and press Copy SP. The manual says to press them
together, which, I suppose, means simultaneously. To exit the mode, press "Exit" two times. The display on the left will
show groups. Press any group number to display the list of SP code and their titles, or press open all to open all. You
can make sample copies by pressing Copy window. You may not even need to refer to this manual once you do that.
You can scroll the display with the keys in the center of the display. If you select SP direct, you will enter the SP code
number and then press # to activate the code. Otherwise, you can scroll or browse without knowing the code.
To enter new value for a particular mode, enter the new value with the number keys. To change (+) or (-) use the (./*) key to
toggle before entering the value. Then press # key to lock in. Press Exit twice when done to return to normal mode.
Test copy: In the SP mode, select test print and then select Copy Window from touch screen. Press Start to make
test copy. After test copy, press SP mode to go back to simulations.
1106-1, -2, -3: Displays fuser temperature.
1001: Lead edge registration. Default is 3.
1109: Fuser nip test. 0 is default. 1 is to test.
1002-1: Side to side reg. 1st paper feed. Default is 3.
1111: Paper switch back timing in duplex. Default is 0.
1002-2: Side to side reg. 2nd paper feed. Default is 3.
1801-1: Main motor speed adjustment. Default is 0.
1002-3: Side to side reg. 3rd paper feed. Default is 2.
1801-2: Developer/feed motor speed adjustment..
1002-4: Side to side reg. 4th paper feed. Default is 2.
Default is 0.
1002-5 Side to side reg. Duplex. Default is 0.
1801-3: Fuser motor speed adjustment. Default is 0.
1002-6: Side to side reg. bypass. Default is 3.
2001-1: Drum charge roller (copying) voltage adjustment
1002-7: Side to side reg. LCT. Default is 1.5.
at grid plate. Default is -1500.
1003-1: Paper feed timing from trays 2, 3, 4 & LCT.
2001-2: Drum charge roller (ID sensor pattern) voltage
Default is 0.
adjustment. Default is 250.
1003-2: Paper feed timing from duplex. Default is 0.
2005-1 thru -5: Charge roller bias corrections.
1003-3: Paper feed timing from bypass. Default is 0.
Sub-code
Default
1003-4: Paper feed timing from tray 1. Default is 1.
1 ......................................................................... .85
1003-5: Paper feed timing for bypass; thick paper.
2 ......................................................................... .90
Default is -2.
3 ..................................................................... -1500
4 ..................................................................... -2000
1012, -1: Exit entry junction solenoid timing. Default is
5 .......................................................................... 30
370 for 3035, 300 for 3045.
2101-1: Lead edge erase (print). Default is 3.
1012, -2: Exit junction solenoid timing. Default is 370.
2101-2: Trail edge erase (print). Default is 3.
1103-1: Fuser idling off if 0. On if 1. Default is 0.
2101-3: Left side erase (print). Default is 2.
1103-2: Fuser idling interval. Default is 30 (seconds).
2101-4: Right side erase (print). Default is 2.
1103-3: Fuser pre-rotate. Default is 1.
2101-5: Trail edge erase (back side). Default is 1.2.
1104: Fuser temp control mode. 0 is on/off. 1 is phase.
Default is 0.
2101-6: Right side erase (rear). Default is 3.
1105-1 thru -10: Fuser temperature adjustments.
2101-7: Left side erase (rear). Default is 3.
Sub-code
3035 default 3045 default
2103-1 thru -6: Laser power adjustments (dont touch).
1............................160 ...............170
Sub-code
Default
2............................165 ...............175
1 3035 ................................................................. 10
3............................170 ...............170
1 3045 ................................................................... 5
4............................170 ...............170
2 3035 ................................................................. 30
5.............................30 .................30
2 3045 ................................................................. 25
6.............................30 .................30
3 .......................................................................... 45
7............................170 ...............170
4 .......................................................................... 45
8............................170 ...............170
5 ..............................................................LD1 off/on
9..............................0 ...................5
6 ..............................................................LD2 off/on
10............................0 ...................5

170


SP Modes continued
2109-1 thru -8: Laser beam pitch adjustments.
Sub-code
Default
1 ........................................................................ 144
2 ........................................................................ 168
3 ..........................................Set to same as 2109-1
4 ..........................................Set to same as 2109-2
5 ...................................................................... 1000
6 .................................................................. Display
7 .................................................................. Display
8 ..................... Reset 6 & 7 after laser replacement
2110 0 thru 18: Image resolution change (dont touch).
2112: Laser motor off time during standby. Default is 10.
2201-1: Developer bias adjustment in copy mode.
Default is -560.
2201-2: Developer bias adjustment for ID sensor pattern.
Default is -480.
2207: Adds toner for 30 seconds (press "#" to start).
2208: Select toner supply method. 0 is sensor. 1 is
image pixel mode (temporary; if ID sensor or TD
sensor problem). Default is 0.
2209-1: Toner supply rate. Higher value = less toner
supplied. Lower value for higher density. Default is
60.
2209-2: Display toner supply correction coefficient.
Default is 300.
2210-1, -2: ID detection interval. Use 2 for machines that
run long copy jobs. Default for -1 is 10. Default for 2 is 200.
2213: Set the number of copies after toner end detect. 0
is 90 copies. 1 is none. 2 is 10. Default is 0 (90).
2220: Adjust TD sensor reference voltage when
experimenting wit a different developer unit..
default tis 4.00 v.
2223-1: Vt display (TD output voltage.)
2223-2: Vt display (Average of 10 TD.)
2223-3: Vt rate of change.
2223-4: Gain display for toner motor on time.
2223-5: Pixel count display.
2228: Enter developer lot number here and then press
execute.
2301-1 thru -7: Transfer current adjustments.
Sub-code
Default
1 3035 ................................................................. 35
1 3045 ................................................................. 45
2 3035 ................................................................. 35
2 3045 ................................................................. 40
3 3035 ................................................................. 35
3 3045 ................................................................. 45
4 .......................................................................... 45
5 .......................................................................... 60
6 .......................................................................... 35
7 .......................................................................... 45
2309-1 thru -6: Transfer current corrections.

Sub-code
Default
1 ........................................................................ 150
2 ........................................................................ 216
3 ..........................................................................1.2
4 ..........................................................................1.2
5 ..........................................................................1.5
6 ..........................................................................1.5
2801: TD sensor initial setting. Press "Execute" to
start. TD sensor output voltage will display when
finished. Do after replacing developer, or TD
sensor.
2802-1: TD sensor manual setting such as when
experimenting with a different developer unit.
Default is 4.78v.
2802-2: TD sensor maximum manual setting; Vmax.
Default is 4.78v.
2802-3: TD sensor maximum manual setting; Vmin.
Default is 1.00v.
2805: Developer initialization. Press "Execute" to start.
Should be done after 2801, at brand new
installation and after replacing drum.
2902-2: Print IPU (image processor unit) chip test
patterns.
2902-3: Print printer test patterns.
2909-1: Main scan adjustment (copier). Default is 0.
2902-2: Main scan adjustment (printer). Default is 0.
2911-1: Transfer on timing at lead edge. Default is 0.
2911-2: Transfer switch timing (lead edge to image
edge.) Default is 10.
2911-3: Transfer off timing after trail edge. Default is -5.
2912: Drum reverse rotation time (dont touch).
2913: Test pattern ID adjustment (adjust density for test
patterns with SP2902). Default is 15.
Sub-code
Default
1 ........................................................................ 150
2 .............................................................................0
3 ........................................................................ 200
4 ...........................................................................50
2920: Laser unit off check (dont touch).
2960: Toner overflow sensor. 0 is no. 1 is yes. Default is 1.
2964: Apply toner to transfer belt as a lubricant. Should
be increased in high humidity conditions. Range is
0-30. Default is 0.
2969-1: Adjust laser power for printing. Default is 1.
2969-2: Adjust laser power for receiving faxes. Default is
1.
2971: Toner full sensor count (dont touch).
2972-1, -2: Grayscale upper limit, lower limit.
Sub-code
Default
1 ...........................................................................60
2 ...........................................................................40

171


SP Modes continued
2973-1: Grayscale interval check. Default is 100.
2974-1: Image density adjustment. Default is 3.
2975-1: Toner end warning; set from 0-2000. Default is
0.
2976: Toner bottle on time; 0-2000. Default is 0.
2980: Sets number of pages that can be printed after
toner and developer setup to increase charge for
deterioration compensation. Default is 0.
2981: Laser polygon motor rotations; dont touch.
3001-1: ID sensor PWM setting. Do if SC condition
NVRAM problem. Default is 100.
3001-2: ID sensor initial setting. Do after replacing
drum, after cleaning ID sensor, or after NVRAM
clear. Press "Execute" to start.
3103-1: ID sensor output display.
3103-2: ID sensor output, Vsg.
3103-3: ID sensor output. Vsdp.
3103-4: ID sensor output. Vsm/Vsg.
3905: Fuser cleaning based on on/off or rotations.
Sub-code
Default
1.............................................................................1
2.............................................................................5
3...........................................................................30
4.........................................................................100
5.............................................................................0
6.............................................................................0
4008: Adjust sub-scan (lead edge to trail edge)
magnification. Toggle (+/-) with the ./* key. Default
is 0.
4010: Scanner lead edge registration adjustment. Toggle
(+/-) with the ./* key. Default is 0.
4011: Adjusts scanner side to side registration. Toggle
(+/-) with the ./* key. Default is 0.
4012-1: Lead edge void adjustment. Default is 1.
4012-2: Trail edge void adjustment. Default is .5.
4012-3: Right side void adjustment. Default is .5.
4012-4: Left side void adjustment. Default is 1.
4013: Scanner test; free run.
4016-1, -2: White board read adjust; start and width.
Default is 0.
4018: Scan optical axis; dont touch.
4019: Scan read; dont touch.
4020: ADF scan glass dust check. -1 is the on/off for dust
detect. -2 is the sensitivity/detect level. Increase to
reduce black streaks. Default is 0 for -1. Default is
4 for -2.
4301: Auto paper size sensors. APS time required to
detect size of original.
4303: Determines original size if not detected.
4305: Original 8K/16K detect.. Default is 0.
4307: APS output display. Default is 1.
4428-1,-2, -3: Standard white level adjustment of white

plate. Factory use only.
4550-1 thru 8: Scan text print.
Sub-code
Default
1 ............................................................................ 8
2 ............................................................................ 8
3 ............................................................................ 4
4 ............................................................................ 4
5 ............................................................................ 0
6 ........................................................................ 128
7 ........................................................................ 128
8 ............................................................................ 0
4551-1 thru 8: Scan OCR print.
Sub-code
Default
1 ............................................................................ 8
2 ............................................................................ 8
3 ............................................................................ 4
4 ............................................................................ 4
5 ............................................................................ 0
6 ........................................................................ 128
7 ........................................................................ 128
8 ............................................................................ 0
4552-1 thru 8: Scan text/photo. Same settings as 4550
and 4551.
4553-1 thru 8: Scan photo. Same settings as 4550 and
4551.
4556-1 thru 8: Scan gray scale.
Sub-code
Default
1 ............................................................................ 0
2 ............................................................................ 0
3 ............................................................................ 0
4 ............................................................................ 0
5 ............................................................................ 0
6 ........................................................................ 128
7 ........................................................................ 128
8 ............................................................................ 0
4600: Display ID code of SBU.
4605-1: Scan adjustment; display white level peak.
4605-2: Scan adjustment. Do white level adjustment with
test pattern.
4605-3: Reset standard white plate density adjustment
flag.
4610: White level adjustment. Default is 150.
4613: White pre-level; dont touch.
4616: White level; dont touch-factory only.
4624: Bk adjustments; dont touch. All defaults are 200.
4629-1, -2: Current gain adjustments. Both defaults are
0.
4640: SBU; dont touch. Both defaults are 0.
4641: Display white level loop count.
4646-0, 1,2,3, 7: Bit switch error locations.

172


SP Modes continued
4647: SBU flag error reset. Dont touch.
4655-1,2,3,4: Dont touch. Default for each is 0.
4659-1, 2: Gain adjustment last time. Default for each is
0.
4674-1, 2, 3,4: BK rough adjustment. Dont touch.
Factory default for each is 200.
4678-1, 2: Factory only. Gain adjustment. Default for
each is 0.
4691: White peak level. Default for each is 0.
4694: Black level. Default for each is 0.
4800: Black level adjustment. Dont touch. Default is 0.
4801: White level adjustment/SBU setting. Dont touch.
4901: Factory only.
4903-5 thru 4903-93: Not covered here. Pages 5-29, 530 and 5-31 of the factory manual.
4904-1 thru 4904-30: Not covered here. Pages 5-32 and
5-33 of the factory manual. Default is 0 for
1,3,4,7,13, 20, 22, 23,25,26,27,28,29,30. 4904-8 is
8, -11 is 8, -21 is 0 for 3035, 4 for 3045.
4905: Image data path. Dont touch. Default is 0 for each.
4909: Image data path. Dont touch. Default is 0 for each.
4995: Scanner evaluation. Factory only.
5024: Metric/inch display.
5044: Operation panel dip switch. Dont touch.
5045: Accounting counter.
5047: Reverse paper display.
5104: A3/11x17 double count. 0 is off. 1 is on.
5106: Image density used in ADS mode.
5112: Non-standard paper size.
5113: Optional counter. Japan only.
5118: Disable copy function. Japan only.
5120: Mode clear. Japan only.
5121: Counter up timing for optional counter. Japan only.

5127: APS on if 0. Off if 1. Default is 0.
5131: Paper size type select. 0 Japan. 1 N. America. 2.
Europe.
5150: Bypass wide paper. 0 is off. 1 is on. Default is 0.
5162: Application switch via hardware or softswitch. 0 is
soft. 1 is hard. Default is 0.
5178: Copy data security. 0 is disabled. Default is 0.
5179: Bypass size error. Default is 0.
5212-3, -4: Page stamp for duplex printout.
5302: RTC time for local time zone. Dont touch.
5305: Auto off function. Default is 0.
5307-1, -2, -4: Summer settings.
5401 -16 thru 221: Access control. Dont touch.
5404: Clear user code count.
5501-1: PM alarm. If set to 0, there will be no PM
indicator/alarm. Default is 0.
5501-2: Alarm to sound after 10,000 originals feeds
through ADF if set to 1. Default is 1.
5504, 5505: Jam & error alarm (Japan only).
5507-1 thru 172: Dont touch; paper control call intervals.
5508-1 thru -23: Japan only.
5801-1: Clear all memory. Resets process control, all
software counters, returns all modes and
adjustments to default. You should print out an
SMC report before doing this.
5801-2 thru -19: Clear memory of various items
individually.
5802: Continuous aging (free run). Press "1" and then
Copy window. Enter number of copies and press
Start.
5-803: Inputs. Tests switches & sensors. Display will show "0" or "1" when sensor is actuated, if it is working. If display
does not change, not working or you're on the wrong one. Generally, "0" is not activated. "1" is activated. These are
done as "Bit switches" and are numbered from 7 down to 0. 7 is first digit (reading left to right) and 0 is last (8) digit.
They are read as class 3 for 1st digit, and bit number for 2nd digit. Example: 1-5 is the first switch, bit number 5.
Bit switches will look something like this.
Bit 7
0
Bit 6
0
Bit 5
0
Bit 4
1
Bit 3
1
Bit 2
0
1 is for upper tray.

6 & 5: Near end paper height sensors.
3 thru 0: Paper size sensors.
2 is for lower tray.
7 is duplex set sensor.
6 & 5: Near end paper height sensors.
4: Fuser output motor lock.
3 thru 0: Paper size sensors.
Bit 1
0
Bit 0
1
3 is registration and others.

7: Zero cross signal.
6: Transfer belt home sensor.
5: Exhaust fan lock signal.
4: Cooling fan lock signal.
3: Main motor lock signal.
2: Toner overflow sensor.
1: Cover open.

173


Inputs continued
4 is for bypass.
7: Duplex.
6: Paper end sensor.
4 thru -1 Paper size sensors.
0: Unit set signal.
5 is for bridge unit.
6: Unit set.
5: Paper sensor.
4: Relay sensor.
3: Exit sensor.
2: Left cover switch.
1: Middle cover switch.
0: Right cover switch.
6 is Unit set
7: Feed motor.
6: F-gate.
5: Height sensor.
4: Paper exit sensor.
3: Fuser unit installed.
2: Total counter.
1: Key counter.
0: Key card.
7 is Paper End
7: Front cover.
6: Vertical feed switch.
5: 2nd tray height sensor.
4: 1st tray height sensor.
3: Lower relay sensor.
2: Upper relay sensor.
1: Lower paper end sensor.
0: Upper paper end sensor.
8 is unlabeled.
All are called dipswitches.
9 is duplex.
6: Right cover.
5: 1-bin unit.
4: Laser diode, scan home sensor.
3: Exit sensor.
2: Entrance sensor.
1: Paper end sensor.
0: Duplex unit switch.
10 is Feed tray 1. All bit switches with no clear
explanation in manual (page 5-121).
11 is feed tray 1.
7: Bypass.
2 thru -0: LCT.
12 is Full exit tray.
7: Mailbox 9-bin.
6: Mailbox 8-bin.
4: Finisher shift tray 1.
3: Finisher shift tray 2.
1: 1-bin exit.
0: Machine exit.
13 is mail box bins.
7 thru -1 is trays 7 thru 1 and 0 is proof tray.
5-804: Output tests. Turns on electrical components, such as lamps, motors, solenoids. Select the particular number.
Press On to test the item. Press "Off" to stop the test.
57: Transfer belt clutch.
1: Upper feed clutch.
62: Quenching lamp.
2: Lower feed clutch.
63: Charge bias.
3: 3rd PTU feed clutch.
67: Developer bias.
32: Developer/feed motor.
4: 4th PTU feed clutch.
69: Transfer belt voltage.
35: PTU relay clutch.
5: Bypass clutch.
70: ID sensor LED.
36: Relay clutch.
6: LCT feed clutch.
75: Exhaust fan.
38: LCT relay clutch.
13: Bypass solenoid.
76: Electrical section cooling fan.
14: LCT pickup solenoid.
78: Relay fan.
40: Developer clutch.
17: Finisher transport motor 1.
79: Fuser fan.
41: Exit junction upper gate solenoid.
18: Finisher transport motor 2.
85: Mechanical counter.
42: Duplex unit lower junction gate
19: 3K shift tray exit motor or 1k
solenoid.
finisher exit motor.
92: Finisher shift tray lift motor.
45: Duplex junction gate solenoid.
20: Staple motor.
47: Relay unit junction gate solenoid.
21: Punch motor.
94: Stapler motor.
50: Tray junction gate solenoid.
25: LCT motor.
95: Finisher stack feed-out motor.
51: Staple junction gate solenoid.
26: PTU tray motor.
52: Finisher Position roller solenoid.
97: Two-tray finisher stapler rotation
motor.
56: Toner bottle motor.
28: Main motor.

174


SP Modes continued
5807-1: Option connection; ARDF. 0 is not connected
properly. 1 if correct.
5807-2: Option connection. Paper tray unit. 0 is not
connected properly. 1 if correct.
5807-3: Option connection. LCT. 0 is not connected
properly. 1 if correct.
5807-4: Option connection. Finisher (1K two tray). 0 is
not connected properly. 1 if correct.
5811-1: Serial number.
5812-1: Phone number to be called for service
technician. Use "./*" for pause.
5812-2: Fax number.
5812-3: Phone number for consumables.
5812-4: Phone number to be called for service. Use "./*"
for pause.
5816 -1, thru 250: Remote service. Not covered here.
Pages 5-45 thru 5-49 of service manual.
5821: Japan only.
5824: NVRAM data upload. Keep front cover open while
doing this to prevent software module from
accessing NVRAM.
5825: NVRAM download.
5828-50 thru -96: Network items. Service manual page
5-51.
5832-1 thru 11: Hard drive formatting.
5834: Enable and disable operation panel read (dump.) 0
is off. 1 is on. Shut power off and back on again.
Default is 0.
5836-1 thru -98: Capture settings. Service manual pages
5-52 thru 5-98.
5839-4 thru -13: IEEE 1394 settings.
5840-6, -7, -11: IEEE 802.11b settings.
5841-1 thru -23: Supply names. -1 is toner. -7 is original
stamp. 11 thru 23 are stapler related.
5842: Net file. Dont touch.
5844: USB settings; dont touch.
5845: Delivery server settings.
5846: UCS settings.
5847: Net file resolution reduction.
5848: Web service (internet, not fuser).
5849: Installation date.
5850: Address book.
5851: Bluetooth mode.
5852: SMTP (simple mail transfer protocol).
5853: Stamp data download.
5857: Save debug log.
5858: Debug save when.
5859: Debug log save.
5860: SMTP/POP3/IMAP4.
5861: Account setting.
5862: Main subject setting.
5863: SMP/FTP/NCP settings.

5870: Common key info write.
5871: Disable hard drive. Dont use.
5872: Overwrite hard drive. Dont use.
5873: SC card application move.
5875: SC auto reboot.
5878: Option setup for data overwrite security.
5879: Edit option setup.
5907: Select brand name & production name for plug &
play of windows. Enter model number. Then, press
Original type and press # key at the same time.
5913: Switchover permission.
5914: Printer counter display.0 is no. 1 is yes. Default is 0.
5915: Mechanical counter not connected if 0 Detected if
1. Unknown if 2. Default is 1.
5918: A3/DLT counter display. Default is 0.
5923: Border erase change. Default is 0.
5958: Feed clutch start timing; factory only.
5959: 1st print delay timing. Default is 0.
5961: Large capacity exit. Default is 1.
5962: 8K16K paper mode. Default is 0.
5963: Power energy saver. Dont touch.
5967: Copy server set. Default is 0.
5970: Debug. Dont touch.
5971: Operation panel coordinate adjust.
5974: Cherry server. Default is 0.
5985: Onboard device. 0 is disable. Default is 0.
5990: SMC printout. Press Execute.
6006-1: ADF side to side registration. Default is 0.
6006-2: ADF lead edge registration for thin original.
Default is 0.
6006-3: ADF lead edge registration (duplex-front).
Default is 0.
6006-4: ADF lead edge registration (duplex-rear). Default
is 0.
6006-5: ADF registration rear edge erase. Default is 3.
6007-1 & -2: ARDF input checks. Same description as
inputs above in SP5-803.
1-7 thru 1-4: Original width sensor.
1-3: Skew correct sensor.
1-2 & 1-1: Original length sensors.
1-0: Original LG sensor.
2-7: Original stopper hp sensor.
2-6: Pickup hp sensor.
2-5: Top cover sensor.
2-4: Lift sensor.
2-3: Inverter sensor.
2-2: Exit sensor.
2-0: Interval sensor.
3-0: Original sensor.

175


SP Modes continued
6008: ADF output check. Same procedure as SP5-804.
1: Feed motor forward.
2: Feed motor reverse.
3: Drive motor forward.
4: Inverter motor forward.
5: Inverter motor reverse.
6: Feed clutch.
7: Inverter solenoid.
8: Pickup motor forward.
9: Pickup motor reverse.
6009 -1 & -2: ADF free run & stamp mode.
6010: ARDF stamp position adjustment. Default is 0.
6016: Original size priority.
6017: Sheet thru magnification for ADF sub-scan. Default
is 0.
6105: Finisher staple position adjustment. Default is 0.
6113-1: 2-hole punch adjustments. Default is 0.
6113-2: 3-hole punch adjustments. Default is 0.
6902-1, -2, -3: Fold position adjustment. Default is 0 for
each.
7001: Displays main motor rotation time.
7401: Total service calls.
7403-1 thru -10: Service call history.
7502: Displays total of copy jam codes.
7503: Displays total of original jam codes.

7505 -1 thru -57: Total original jam by location.
7506-5 thru 255: Display copy jams by size.
7507-1 thru 10: Transfer unit jam history.
7508-1 thru -10: Original jam history.
7801: ROM version.
7803: PM counter display.
7804: Reset PM. Press 1 to reset.
7807: Reset error code and jam counters. Press 1.
7808: Reset counters (not total). Press 1.
7810: Key operator access code number reset by
pressing 1.
7811: Clear original count.
7816-1 thru -6: Reset counts for paper trays.
7826, 7827: Reset various counters. Japan.
7832: Display self diagnose.
7833-1, 2, 3, 4, 5: Display pixel coverage ratio.
7834-1, 2, 3, 4, 5: Clear pixel coverage data.
7836: Display memory capacity of controller.
7852: -1 counts and -2 clears the count of the amount of
times when dust was detect on the ADF slit glass.
7901: Assert information. Dont touch.
8000 codes: 30 pages in service manual (pages 5-86
thru 5-116). Obscure counts, settings, etc. of very
specific items.


176

RICOH AFICIO 2051 / 2060 / 2075 / 2090 / 2105 FINISHER PARTS SECTION
PART DESCRIPTION
3K finisher B468 (SR850)

drive section micro switch................... 1204 2233 ...... 39 106.............
3K finisher B468 (SR850) drive section
motor (cylindrical; 25.1W) ................... AX06 0234 ..... 39 15...............
motor (cylindrical; 8.9W) ..................... AX05 0183 ..... 39 22...............
3K finisher B468 (SR850) lower paper
exit motor; 11W................................... B408 5530...... 37 4.................
3K finisher B468 (SR850) lower paper exit overflow
photo interrupter / actuator ................. AW02 0129 .... 37 11...............
3K finisher B468 (SR850) lower paper
exit photo interrupters (3).................... AW02 0086 .... 37 9.................
3K Finisher B468 (SR850) lower paper
exit photo interrupters (3).................... AW02 0086 .... 37 9.................
main control board .............................. B468 5111...... 43 12...............
paper crimp motor............................... B468 4640...... 31 10...............
paper crimp motor............................... B468 5570...... 29 16...............
3K finisher B468 (SR850) shift transfer
micro switch ........................................ 1204 2233 ...... 13 106.............
3K finisher B468 (SR850) stapler
photo interrupter ................................ AW02 0086 .... 25 14...............
3K finisher B468 (SR850) upper paper exit overflow
3K finisher B468 (SR850) upper paper exit
photo interrupters (2) ......................... AW02 0086 .... 33 10...............
3K finisher B468 (SR850) upper paper
exit sensor ......................................... AW01 0088 .... 33 18...............
3K finisher B468 (SR850) upper paper
exit sensor actuator ........................... B468 3151...... 33 23...............
3K finisher B468/B469 (SR850/SR860)
casters (4)........................................... AH01 2019 ..... 45 7.................
3K finisher B468/B469 (SR850/SR860) drive section
motor (small, round)............................ B408 5520...... 39 5.................
motor (small, round)............................ B468 5755...... 39 6.................
motor (small, round; 6.5W) ................. AX04 0121 ..... 41 3.................
3K finisher B468/B469 (SR850/SR860) driven roller
(2 on shaft).......................................... AF02 2147 ..... 11 19...............
3K finisher B468/B469 (SR850/SR860) electrical section
photo interrupters (3) .......................... AW02 0086 .... 43 2.................
3K Finisher B468/B469 (SR850/SR860)
3K finisher B468/B469 (SR850/SR860) lower paper
exit sensor .......................................... AW01 0088 .... 35 30...............
photo sensor ....................................... AW01 0089 .... 9 9...................
3K Finisher B468/B469 (SR850/SR860)
photo sensor ....................................... AW01 0089 .... 9 9...................
registration sensor .............................. AW01 0057 .... 11 3.................
3K finisher B468/B469 (SR850/SR860) shift transfer
driven roller (2 on shaft); 2.................. AF02 2147 ..... 15 13...............
motor (top, round) ............................... B408 5520...... 13 7.................
PART DESCRIPTION

photo interrupter/actuator ....................AW02 0049.....15 5 ................
registration sensor...............................AW01 0057.....13 20 ..............
3K finisher B468/B469 (SR850/SR860) shift tray
(mounts to machine); 2 .......................B468 3211 ......7 22 ................
3K finisher B468/B469 (SR850/SR860) slide tray
(slides into shift tray); 2 .......................B468 3218 ......7 23 ................
3K finisher B468/B469 (SR850/SR860) staple exit sensor
(photo interrupter/actuator) .................G020 4429......23 2 ................
staple motor .......................................B468 5760 ......23 18 ..............
staple motor; 8W .................................B312 4140 ......23 13 ..............
3K finisher B468/B469 (SR850/SR860) staple transfer
driven roller (2 on shaft) ......................AF02 2147 ......19 21 ..............
driven roller (2 on shaft) ......................B312 2172 ......17 14 ..............
photo interrupter / actuator ..................AW02 0049.....19 30 ..............
staple tray motor .................................AX05 0148......27 2 ................
3K finisher B468/B469 (SR850/SR860) staple tray
stapler (1 or 2) .....................................B468 6200 ......25 6 ................
stapler (1) ............................................AJ01 1018 ......27 20 ..............
3K finisher B468/B469 (SR850/SR860) support tray
(braces shift & slide trays); 2 ...............B468 3215 ......7 24 ................
3K finisher B469 (SR860) main
control board .......................................B469 5111 ......43 12 ..............
paper height actuator ..........................B469 2891 ......13 32 ..............
3K finisher B469 shift transfer
3K finisher B478 (SR840) casters (4) ..........AH01 2019 .....45 17 ..............
3K finisher B478 (SR840) electrical section motor
(round, on board or plate; 7w).............AX05 0150......41 8 ................
3K finisher B478 (SR840) electrical section motor
(small-round, towards bottom; 9w) .............................. .......................
3K finisher B478 (SR840) electrical section
3K finisher B478 (SR840) exit tray;
lower slide / extension.........................B478 3032 ......7 9 ..................
lower (on finisher)................................B478 3031 ......7 10 ................
upper (on finisher) ...............................B478 6131 ......7 2 ..................
upper slide / extension ........................B478 6141 ......7 4 ..................
3K finisher B478 (SR840) frame
section motor (square; 6.9w)...............AX05 0149......43 8 ................
3K finisher B478 (SR840) frame section
3K finisher B478 (SR840) interlock switch....1204 2384 ......43 105 ............
3K finisher B478 (SR840) main board
(early models?) ...................................B478 5130 ......41 17 ..............

177

PART DESCRIPTION
3K finisher B478 (SR840) main board

(later models?) ....................................B478 5137 ...... 41 17 ..............
3K finisher B478 (SR840) paper exit section 2 motor
(cylindrical, horizontal; 5w)..................AX04 0097...... 33 6 ................
3K finisher B478 (SR840) paper exit section 2 motor
(cylindrical, horizontal; 9.9w)...............AX05 0074...... 35 11 ..............
3K finisher B478 (SR840) paper exit section 2
paper height actuator ..........................B302 1145 ...... 33 11 ..............
micro switch .......................................1204 2544 ...... 37 103 ............
micro switch actuator ..........................B478 3582 ...... 37 10 ..............
motor (round; 20w)..............................AX05 0160...... 37 1 ................
motor (square; shaft points up) ...........B468 5755 ...... 37 16 ..............
paper actuator .....................................B478 3552 ...... 37 11 ..............
3K finisher B478 (SR840) paper exit section motor
(bottom, square; 3.8w) ........................AX05 0147...... 31 23 ..............
3K finisher B478 (SR840) paper exit section motor
(top, vertical, cylindrical; 9.9w) ............AX05 0074...... 31 4 ................
3K finisher B478 (SR840) paper exit section
photo interrupter (3) ............................AW02 0114..... 31 24 ..............
3K finisher B478 (SR840) staple transport 1
photo reflective sensor ........................AW01 0093..... 19 4 ................
3K finisher B478 (SR840) staple tray 1
motors (round-1; 9w)...........................AX04 0120...... 9 11 ................
motors (round-2; 18w).........................AX04 0096...... 9 27 ................
motor (square; 8w) ..............................AX05 0148...... 11 1 ................
photo reflect sensor.............................AW01 0093..... 11 18 ..............
motor (square; 7.2w) ...........................AX05 0110...... 13 22 ..............
photo interrupter (with actuator?) ........AW02 0049..... 13 15 ..............
motor (square; 6.9W) ..........................AX05 0149...... 15 12 ..............
motor (square; 8W) .............................AX05 0148...... 15 13 ..............
stapler EH-1100R2..............................AJ01 1017 ...... 17 15 ..............
to copier harness.................................B478 5201 ...... 41 9 ................
3K finisher B478 (SR840) transport section 2
photo reflective sensor ........................AW01 0088..... 29 14 ..............
PART DESCRIPTION
3K finisher B478 (SR840) transport section

3K finisher B478 (SR840) transport section
3K finisher B674 (SR861) casters (4) ..... AH01 2019 ..... 47 7.................
3K finisher B674 (SR861) drive
section 1 micro switch......................... 1204 2233 ...... 41 112.............
section 1 motor (12.4w) ...................... B468 5750...... 41 6.................
section 1 motor (20.4w) ...................... B468 5780...... 41 5.................
section 1 motor (25.1w) ...................... AX06 0234 ..... 41 15...............
section 1 motor (8.9w) ........................ B468 5755...... 41 24...............
1 photo interrupter .............................. AW02 0086 .... 41 3.................
3K finisher B674 (SR861) electrical section
interlock switch actuator ..................... B468 1256...... 47 8.................
frame section motor ............................ B468 5750...... 47 10...............
3K finisher B674 (SR861) lower paper exit 1
sensor assembly................................. AW01 0088 .... 37 30...............
3K finisher B674 (SR861) main board .... B674 5100...... 45 12...............
3K finisher B674 (SR861) paper crimp
section 1 motor ................................... B468 5770...... 31 16...............
3K finisher B674 (SR861) paper crimp
section 2 motor ................................... B468 4640...... 33 10...............
3K finisher B674 (SR861) paper transfer
photo sensor ....................................... AW01 0089 .... 9 9...................
registration sensor .............................. AW01 0057 .... 11 3.................
section 2 micro switch......................... 1204 2233 ...... 13 106.............
section 2 motor ................................... B468 5780...... 13 7.................
3K finisher B674 (SR861) shift transfer section 2
registration sensor .............................. AW01 0057 .... 13 20...............
3K finisher B674 (SR861) staple transfer section 2
staple tray 2 motor .............................. B468 5760...... 23 18...............
staple tray 2 motor (20.4w) ................. B468 5780...... 23 19...............
staple tray 4 motor (16.1w) ................. B312 4140...... 27 18...............
3K finisher B706 (SR841/SR842) casters (4) .. AH01 2019 ..... 47 17...............
3K finisher B706 (SR841/SR842) electrical section motor
(round, on board or plate; 7w) ............ AX05 0150 ..... 43 8.................
3K finisher B706 (SR841/SR842) electrical section motor
(round, small; 9w) ............................... AX04 0120 ..... 43 31...............

178

PART DESCRIPTION
3K finisher B706 (SR841/SR842) electrical section

3K finisher B706 (SR841/SR842)
exit tray (top)....................................... B478 6131...... 7 2...................
3K finisher B706 (SR841/SR842) exit tray (top)
slide / extension .................................. B478 6141...... 7 4...................
3K finisher B706 (SR841/SR842) frame section
interlock actuator ................................ A377 1662...... 45 10...............
motor (square; 6.9w)........................... AX05 0149 ..... 45 8.................
main board.......................................... B706 5210...... 43 17...............
3K finisher B706 (SR841/SR842) paper exit section 1 lower limit
photo interrupters (3) .......................... AW02 0114 .... 33 24...............
3K finisher B706 (SR841/SR842) paper exit section 1
motor (cylindrical, vertical; 9.9w) ........ AX05 0074 ..... 33 4.................
motor (square) .................................... AX05 0199 ..... 33 23...............
actuator (upper) .................................. B706 1145...... 35 11...............
motor (cylindrical-horizontal; 5w) ........ AX04 0097 ..... 35 6.................
motor (cylindrical-horizontal; 9.9w) ..... AX05 0074 ..... 37 11...............
photo interrupter ................................. B478 5440...... 37 12...............
micro switch ....................................... 1204 2544 ...... 39 103.............
micro switch actuator .......................... B478 3582...... 39 10...............
motor (round; 20w) ............................. AX05 0160 ..... 39 1.................
motor (square-shaft on top; 12.4w) .... B468 5755...... 39 16...............
paper actuator..................................... B478 3552...... 39 11...............
3K finisher B706 (SR841/SR842) shift tray
(bottom-on finisher)............................. B478 3031...... 7 10.................
3K finisher B706 (SR841/SR842) shift tray
slide / extension .................................. B478 3032...... 7 9...................
3K finisher B706 (SR841/SR842) staple transport 1
3K finisher B706 (SR841/SR842) staple transport 3
3K finisher B706 (SR841/SR842) staple tray 1
motor (square; 16.1w)......................... B312 4140...... 9 13.................
photo interrupter ................................. AW02 0086 .... 9 5...................
motor (1-round; 9w) ............................ AX04 0120 ..... 11 11...............
motors (2-round; 18w) ........................ AX04 0096 ..... 11 7.................
photo interrupters (3) .......................... AW02 0086 .... 11 13...............
motor (square; 18.9w)......................... AX05 0148 ..... 13 1.................
PART DESCRIPTION

motor (round; 20.4w) ...........................B468 5780 ......15 37 ..............
motor (square; 7.2w) ...........................AX05 0110......15 22 ..............
3K finisher B706 (SR841/SR842) staple tray 5 lower limit
photo interrupters (2)...........................AW02 0114.....17 22 ..............
motor (square; 18.9w) .........................AX05 0148......17 13 ..............
motor (square; 6.9w) ...........................AX05 0149......17 12 ..............
stapler unit EH-1100R2 .......................AJ01 1017 ......19 12 ..............
to machine harness .............................B478 5201 ......43 9 ................
3K finisher B706 (SR841/SR842) transport section 1
photo interrupter / actuator ..................AW02 0049.....29 1 ................
photo reflection sensor ........................AW01 0091.....29 14 ..............
photo reflection sensor ........................AW01 0088.....31 14 ..............
Cover Interposer Tray B470 driven roller
(2 on shaft) ..........................................AF02 2106 ......5 19 ................
Cover interposer Tray B470 feed belt .....A806 1295 ..7 22 .. 80K sheets
Cover Interposer Tray B470 feed motors
(2; square) ...........................................B470 5510 ......13 13 ..............
Cover Interposer Tray B470
main control board ..............................B470 5120 ......13 26 ..............
motor (small, round) ............................B470 5500 ......13 25 ..............
motor (small, round; 13W)...................A806 2911 ......13 8 ................
Cover Interposer Tray B470 original feed
Cover Interposer Tray B470 original feed
photo interrupters (3)...........................AW02 0086.....5 7 ..................
photo sensor (3) ..................................AW01 0087.....3 10 ................
Cover interposer Tray B470 pickup roller ..... A806 1321 ..7 4 .... 80K sheets
registration sensor...............................AW01 0057.....5 4 ..................
reverse roller .................................. A859 2241 ......9 15 .. 80K sheets
Cover Interposer Tray B470 transport section
driven roller .........................................AF02 2147 ......11 5 ................
photo interrupter .................................AW02 0086.....11 13 ..............
photo interrupter / actuator ..................AW02 0095.....11 10 ..............
Punch kit B377 (type 1045)
4-hole punch assembly .......................B377 6013 ......3 2 ..................
punch clutch ........................................AX21 0077......3 9 ..................
Punch kit B377 (type 1045) punch encoder .B352 7502 ......3 12 ................
Punch kit B377 (type 1045) punch lower limit
photo interrupter ..................................AW02 0114.....3 8 ..................
Punch kit B377 (type 1045) punch motor..... AX06 0210......3 3 ..................

179

PART DESCRIPTION
Punch kit B377 (type 1045) punch

photo sensor .......................................AW01 0070..... 3 14 ................
punch unit; 2/3-hole.............................B377 7017 ...... 3 5 ..................
punch unit; 2/4-hole.............................B377 7027 ...... 3 5 ..................
punch unit; 4-hole................................B377 6013 ...... 3 5 ..................
Punch unit B531 (type 1075/1090) board.....B531 5100 ...... 3 11 ................
Punch unit B531 (type 1075/1090)
motor (square; 6.25w) .........................B531 1101 ...... 3 10 ................
photo interrupters (2)...........................AW02 0075..... 3 3 ..................
photo sensor .......................................AW01 0070..... 3 14 ................
punch unit (2-hole) ..............................B531 3100 ...... 3 23 ................
PART DESCRIPTION

punch unit (2-hole/3-hole)................... B531 3211...... 3 23.................
Z-fold unit B660 (type 2105)
drive section motor ............................. B660 5431...... 21 1.................
entry sensor no.1 (2)........................... B660 5441...... 5 17.................
Z-fold unit B660 (type 2105) motor ......... B660 5411...... 7 25.................
sensor lever (actuator?)...................... B660 1621...... 13 8.................
sensor lever (actuator?)...................... B660 1621...... 7 4...................
sensor lever (actuator?)...................... B660 1631...... 5 15.................
sensor reflector (2).............................. B660 1625...... 19 19...............


180

SAMSUNG SCX-4521
Profile: Digital: 20 copies per minute. Black / White
Gestetner DSm516, Lanier AC017, Ricoh AC104,
Savin AC104, Xerox PE-220, Xerox WorkCentre PE-16
H: 15; W: 17; D: 15; Weight: 23 lbs.
List price when new: $450.00
CONSUMABLES
DESCRIPTION
SAMSUNG ITEM NUMBER
RICOH ITEM NUMBER
XEROX ITEM NUMBER
YIELD
All-in-one-cartridge .............SCX-4216D3 ................................ 430477 or................................. 013R00621 ............................ 3,000
Scanner assembly (including document feeder) removal: Necessary to remove for other more routine work on this
machine. Remove front cover, rear cover, right side cover and left side cover. Unplug speaker. Remove two
screws from middle cover and disconnect ground wire. Disconnect the document feeder, scan motor, operation
board and CIS. Lift the scanner up while sliding towards the rear. To separate the document feeder from the scan
assembly, push a screwdriver into the hinge slot to release pressure. There also appear to be two screws, one
connector and a ground wire.
Fuser removal: Remove the scanner assembly (described above) and the middle cover. The middle cover is held in
by five screws. Unplug two connectors. Fuser is held in with four screws.

Part Description
Samsung Number
Samsung Man Loc Xerox Number
Xerox Man Loc
Bypass tray assembly.................................JC97-02202A or JC97-02239A ............... 7.1-24 or 7.8-0 .......... 050N00478 .................................... 5.19-0
Contact Image Sensor ..............................................0609-001223 ................................... 7.4-1-3 ................ 130N01415 ................................... 5.9-1.3
Control panel assembly (4321)................................ JC96-03382A..................................... 7.5-0................ Not applicable ............................................
Control panel assembly (4521)................................ JC96-03381A..................................... 7.5-0.................. 002N02442 .................................... 5.11-0
Control panel board (4521)...................................... JC92-01727A..................................... 7.5-4.................. 140N63042 .................................... 5.11-4
Control panel start button ........................................ JC64-00114A.................................... 7.5-11................. 003N00970 .................................. 5.11-10
Document feeder inner assembly
(motor, board, rollers, etc.) .................................. JC96-03380A..................................... 7.2-1.................. 002N02444 ...................................... 5.5-1
Document feeder pickup actuator............................ JC72-01011A.................................... 7.2-10................. 038N00462 ................................... 5.5-3.3
Document feeder pickup roller assembly................. JB75-00299A................................... 7.2-3-2 ................ 130N01414 ................................... 5.5-3.2
Document feeder registration actuator .................... JC72-01010A.................................. 7.2-1-17 ..... Not available separately ....................................
Document feeder separator assembly..................... JC63-00243A................................... 7.2-2-2 ................ 500N00107 ................................... 5.5-2.2
Document feeder slit glass ...................................... JB01-00001A................................... 7.4-2-3 ................ 062N00266 ................................... 5.9-2-3
Document feeder tray .............................................. JB97-01544B.................................... 7.3-13................. 050N00479 .................................... 5.7-13
Document feeder white mat..................................... JC63-00209A..................................... 7.3-2.................. 095N00274 ...................................... 5.7-2
Drive assembly (includes main motor)..................... JC96-03518A..................................... 7.6-5 ................. 126N00247 .................................... 5.17-5
ELA unit (bottom half of machine) ........................... JC96-03392A..................................... 7.1-1.................. 116N00244 .................................... 5.3-13
Fan............................................................. Not shown in Samsung manual..................127N01453................ 5.17-22 .................................................
Feed tray............................................................Shown but no part no. ............................. 7.1-28................. 050N00480 ................................. 5.3-24.2
Fuser exit actuator ................................................... JC66-00816A.................................... 7.9-34....... Not available separately ....................................
Fuser gear ............................................................... JC66-00564A.................................... 7.9-11....... Not available separately ....................................
Fuser heat lamp........................................................4713-001203 .................................... 7.9-14................. 122N00246 .................................. 5.15-14
Fuser heat roller....................................................... JC66-00601A.................................... 7.9-10................. 022N01610 .................................. 5.15-10
Fuser heat roller bushing (gear end) ............... Not available separately ........................... 7.9-12................. 016N00282 .................................. 5.15-12
Fuser heat roller bushing (non-gear end) ................ JC61-00590A.................................... 7.9-13................. 016N00262 .................................. 5.15-13
Fuser pawl springs (4) ............................................. JC61-00064A.................................... 7.9-23................. 009N01523 ............................... 5.15-27-1
Fuser pawls (4) ........................................... JC61-00605A or 6031-001051 .............. 7.9-24 or 7.9-27 ......... 019N00840 ...............................5-15-27-2

181

SAMSUNG SCX-4521
Part Description
Samsung Number
Samsung Man Loc Xerox Number
Xerox Man Loc
Fuser pressure roller ................................................JC66-00600A .....................................7.9-9 ..................022N01611.....................................5.15-9

Fuser pressure roller bushings (2) ...........................JC66-10901A .....................................7.9-7 ..................013N13843.....................................5.15-7
Fuser thermistor ....................................................... 1404-001337.....................................7.9-19 .................130N01417...................................5.15-19
Fuser thermostat ......................................................JC47-00005B ....................................7.9-20 .................130N01411...................................5.15-20
Fuser unit .................................................................JC96-03414A .....................................7.1-5 ..................101N01380.......................................5.3-5
HVPS .......................................................................JC44-00079A ....................................7.1-15 .................105N02068.....................................5.3-15
Laser unit (LSU) .......................................................JC59-00023A .....................................7.1-2 ..................122N00243.......................................5.3-0
Main board ...............................................................JC92-01726A ....................................7.1-20 .................140N63040.....................................5.3-20
Main motor ...............................................................JC31-00020D ................................... 7.7-5-4.................127N07405..................................5.17-5.4
Paper empty actuator...............................................JC66-00822A ....................................7.7-15 .................120N00481...................................5.17-15
Paper feed actuator..................................................JC66-00814A ....................................7.10-2 .................130N01408.....................................5.13-2
Paper feed pickup roller .........................................JC73-00211A ...................................7.10-23 ................130N01416................................5.13-21.3
Paper feed pickup roller assembly ...........................JC97-02327A ....................................7.10-0 .................130N01424...................................5.13-21
Paper feed separator assembly ...............................JC97-02217A ....................................7.10-9 .................019N00841.....................................5.13-9
Platen assembly (includes op panel, glass, etc.) .....JC96-03390A ............................... 7.1-27 4521.............002N02443.......................................5.9-0
Platen assembly (includes op panel, glass, etc.) .....JC96-03389A ............................... 7.1-27 4321...........Not applicable ............................................
Platen glass.............................................................. JB01-00002A ................................... 7.4-2-4.................090N00161....................................5.9-2.4
Scan home sensor ............................................ Shown but no part no............................. 7.4-1-13................152N11632..................................5.9-1.13
Scan motor assembly...............................................JC96-02655A ................................... 7.4-1-2.................101N01345....................................5.9-1.2
SMPS ......................................................... JC44-00102A or JC44-00101A........................7.1-8 ..................105N02066.......................................5.3-8
Sub board/LIU ..........................................................JC92-01684A .....................................7.1-9 ..................140N63038.......................................5.3-9
Transfer roller ...........................................................JC66-00725A ...................................7.10-17 ................022N02126...................................5.13-17

ERROR CODES
Bypass jam: No feed from bypass.
CRU fuse error: Print cartridge.
LSU error: Laser problem.
HSYNC error: Laser problem.
Comm error: Fax line error problem.
Document jam: Original jam.
Door open: Front or rear cover open.
Jam cover open: Front or rear cover open.
Group not available: Multi-dial fax error.
Incompatible: Remote fax did not have matching
function.
Line busy
Line error
Load document: No original.
Memory full: Too many originals.
No paper/add paper
Low heat error: Temperature too low.
Open fuser error: Thermistor.
Overheat: Fuser overheat.
Paper jam 0; open/close door: Feed jam.
Paper jam 1; open/close door: Jam inside.
Paper jam 2; open/close door: Exit jam.
Toner empty
Toner low: Toner near empty.
User mode: Press Menu key on display to select various user choices. For further detail, adjustment, change, etc.,
press left/right and enter. User modes include Paper setting, Machine setup (ID, date, etc., Copy setup
(light/dark, original type, etc.), Copy feature (clone, autofit, ID, poster), Fax setup, Fax feature, Advanced fax,
Reports, Sound volume and Maintenance. Maintenance includes Clean drum (on or off), Notify toner, Memory
clear and Remote test.
Service Mode: Press the following keys, in this order. Menu, #, 1, 9, 3, 4. Tech will display. To escape service mode,
shut power.
1-1: Data setup: Fax settings and Clear all memory, clear counts, Flash Upgrade and Silence time (fax setting).
Clear count: Clear count of password (or, more likely, you need password 1934 to do these), toner/developer, drum,
FLT, document feeder, used drum, used toner, total pages. It is possible that this does not allow you to clear
the counts but only to read them. There is no description of FLT, but it is possible it is scans from platen glass.

182

SAMSUNG SCX-4521
Service Modes - continued
1-2: Machine Tests
Switch test: Control panel buttons only. Does not
Shading test: Close document feeder. Select Shading
test internal switches or sensors.
test. Press Enter An image will be scanned (it
says) and a CIS shading profile will print out.
Modem test: For fax.
According to the service manual, if the printed
DRAM test: Shows if working OK.
image is different than the image, the CIS is bad.
ROM test: Will display ROM level.
Pattern test: Prints different test patterns.
1-3: Reports: Protocol (fax), System data, Key history and Errors.
1-4: New cartridge (yes or no).
Engine Test Mode: Press the following keys, in this order. Menu, #, 1, 9, 3, 1. Engine test will display. Use number
keys to select test. Press Start to test item. Press Stop to exit.
Code & sub code Description: Test
0-1: Motor.
0-2: Pickup.
0-3: Fan.
0-4: Manual CLT.
0-5: PTL.
1-1: Laser motor.
2-5: Bypass sensor.
4-1: Charge HVT test.
1-2: Laser HYSYNC.
3-1: Fuser temp 180 (80 centigrade).
4-2: Developer bias.
1-3: Laser diode.
3-2: Fuser temp 140 (135
4-3: Transfer-negative test.
centigrade).
2-1: Feed sensor.
4-4: Transfer HVT on.
3-3: Fuser temp 120 (160
2-2: Exit sensor.
4-5: Transfer (ADC) on.
centigrade).
2-3: Cover sensor.
4-6: Transfer 600V-3500V ADC.
3-4: Fuser temp 100 (191
2-4: Paper empty sensor.
centigrade).


183

SAMSUNG SCX-5530FN
Profile: Digital: 30 copies per minute. Black / White.
Muratec MX-3050; Dell MFP1815dn.
H: 18; W: 18; D: 17; Weight: 39 lbs.
List price when new: $1,000.00
Machine Rated Life: 250,000.
CONSUMABLES
DESCRIPTION
SAMSUNG ITEM NUMBER
MURATEC
YIELD
All-in-one-cartridge ............. SCX-D5530A .................... .......................................... 4,000@5%

All-in-one-cartridge ............. SCX-D5530B .................... DKT-3050 ......................... 8.000@5%

Item
Part Number
Paper tray (250-sheet)......................................... SCX-S5530A

Wireless NIC ............................................................SCX-00LA
Memory: 16MB .......................................................... ML-00MA
Memory: 32MB .......................................................... ML-00MB
Item
Part Number
Memory: 64MB ..........................................................ML-00MC

Memory: 128MB ........................................................ML-00MD
Memory: 256MB ...................................................ML-MEM140
Total Count: Press Menu repeatedly until System setup displays. Press OK. Press arrow key Until you get to
Reports. Select Configuration report. Then press OK and maybe OK again. (If you print all reports, you get
about 12 pages.) Then press OK. This will print out a report which includes the count.
Transfer roller removal: Pull the transfer holder (which appears to be a plastic clip on the right side of the roller). The
transfer roller should lift out.
Fuser removal: Open the rear cover. Fuser is held in with four screws. Unplug connectors as you remove the fuser.
Machine rated life: 250K.

PART DESCRIPTION
Board-sub-connection .............................JC92-01828A . 7.6-47 .............

Bypass assembly (MPF) .........................JC96-03837A . 7.1-3/7.9-0......
Bypass empty actuator............................JC72-01338A . 7.9-15 .............
Bypass empty photo interrupter ..............0604-001095 .. 7.9-14 .............
Bypass feed roller (not available)............JC66-01186A . 7.9-2-4............
Bypass pickup roller ...............................JC73-00194A . 7.9-17-2..........
Bypass pickup roller assembly................JC97-02034A . 7.9-17 .............
Bypass separator pad .............................JC73-00140A . 7.9-7 ...............
Bypass solenoid ......................................JC33-00015A . 7.0-5 ...............
Bypass tray flap.......................................JC63-00446E . 7.4-11 .............
Cassette ..................................................JC97-03413A . 7.1-17 .............
Cassette backstop...................................JC72-00971A . 7.15-12 ...........
Cassette separator assembly..................JC97-01931A . 7.15-4 .............
Cassette separator pad...........................JC61-00580A . 7.15-4-1..250K
Cassette springs (2) ................................6107-001166 .. 7.15-7 .............
CCD assembly ........................................JC96-03819A . 7.11-2-3..........
CCD ribbon cable....................................JC39-00514A . 7.11-2-5..........
PART DESCRIPTION
Complete bottom assembly .................... JC96-03790A . 7.6-0 ...............

Cover open actuator ............................... JC72-00974A . 7.6-48 .............
Cover; left side top piece ........................ JC63-00934A . 7.2-7 ...............
Cover; right side top piece ..................... JC63-00933A . 7.2-8 ...............
Document feeder actuator ...................... JC72-01011A . 7.13-1-14 ........
Document feeder actuator (empty) ......... JC72-01320A . 7.13-1-17 ........
Document feeder actuator (registration) . JC72-01010A . 7.13-1-16 ........
Document feeder assembly .................... JC96-03773A . 7.10-2 .............
Document feeder assembly .................... JC97-02416A . 7.12-0 .............
Document feeder drive assembly
(includes motor & clutches) ................ JC96-03783A . 7.13-2 .............
Document feeder hinges (2) ................... JC97-01707A . 7.12-4 .............
Document feeder pickup assembly
(includes pickup & feed roller) ............ JC97-01962C. 7.13-4 ...... 60K
Document feeder separator assembly.... JC97-01940B . 7.13-3-2 ..........
Document feeder separator pad ............. JB73-00052A . 7.13-3-2-4 20K
Document feeder slit glass ..................... JC74-00021A . 7.11-1-1-2 .......

184

SAMSUNG SCX-5530FN
PART DESCRIPTION
Document feeder sub board (might have

photo interrupters for actuators) ......... JC92-01755A . 7.13-1-13 ........
Document feeder tray ............................. JC97-02406A . 7.12-1 .............
Driver CD ................................................ JC46-00271A . ........................
Duplex drive assembly............................ JC96-03762A . 7.1-4 ...............
Exit stack flap (that folds over)................ JC63-00944A . 7.3-2 ...............
Fan (left side).......................................... JC31-00025A . 7.1-24 .............
Fan (right side)........................................ JC31-00025A . 7.6-68 .............
Fan (right side)........................................ JC31-00025B . 7.1-25 .............
Fuser drive assembly
(includes motor and gears) ................. JC96-03793A . 7.3-0 ...............
Fuser gear; idler-23t ............................... JC66-00426B . 7.16-33 ...........
Fuser gear; idler-33t ............................... JC66-00425A . 7.16-2 .............
Fuser heat roller (not available) .............. JC66-01211A . 7.16-20-1 ........
Fuser heat roller assembly (includes roller, gear and
probably lamp) .................................... JC96-03803A . 7.16-20 ...........
Fuser heat roller gear (not available)...... JC66-01193A . 7.16-20-4 ........
Fuser heat roller separator pawl springs (4)
not available........................................ 6106-001291.. 7.16-10 ...........
Fuser heat roller separator pawls (4)...... JC72-41128B . 7.16-9 .............
Fuser heat roller thermistor..................... 1404-001364.. 7.16-5 .............
Fuser heat roller thermostat
(two in one assembly)......................... 4712-001031.. 7.16-4 .............
Fuser pressure roller............................... JC66-01195A . 7.16-32 ...........
Fuser pressure roller bushings (2).......... JC67-00154A . 7.16-34 ...........
Fuser pressure roller bushings springs (2)... JC61-00047A . 7.16-31 ...........
Fuser unit................................................ JC96-03799A . 7.16-0 ...... 80K
HVT (HVPS-Elbert)................................. JC44-00107A . 7.6-71 .............
Laser unit ................................................ JC59-00027A . 7.1-23 .............
Laser unit area interlock switch? ............ JC39-00524A . 7.1-29 .............
Main board (without SDRAM) ................. JC92-01743A . 7.1-13-1 ..........
Main board SDRAM................................ JC92-01836A . 7.1-13-2 ..........
Main drive assembly ............................... JC96-03761A . 7.1-0 ...............
Main drive unit ....................................... JC96-03761A . 7.1-2 ...............
Modem board.......................................... JC92-01746A . 7.1-11 .............
Network QIG ........................................... JC68-01579A . ........................
PART DESCRIPTION
Network CD .............................................JC46-00255A . .......................

Operation panel.......................................JC96-03787A .7.10-3/7.14-0..
Operation panel LCD...............................JC92-01747A .7.14-22 ...........
Operation panel start button....................JC64-00243A .7.14-6 .............
Paper empty actuator ..............................JC66-01187A .7.6-3-2............
Paper empty photo interrupter.................0604-001154 ..7.6-3-3............
Paper feed actuator.................................JC66-01190A .7.6-7-2............
Paper feed roller......................................JC66-01173A .7.6-3-13..........
Paper pickup assembly (Includes feed, pickup roller,
paper empty actuator & PI) .................JC96-03829A .7.6-3 ...............
Paper pickup drive clutch ........................JC97-01788A .7.6-3-8............
Paper pickup roller ..................................JC66-01168A .7.6-3-9-3.150K
Paper pickup roller assembly ..................JC97-02441A .7.6-3-9............
Platen glass.............................................JC01-00001A .7.11-1-3..........
Platen white mat (not available separately) ..JC63-00209A .7.12-3 .............
Rear cover assembly
(individual parts not available).............JC97-02418A .7.5-0 ...............
Registration actuator ...............................JC66-01189A .7.6-6-3............
Registration actuator ...............................JC66-01191A .7.6-6-4............
Scan area photo interrupter ....................0604-001095 ..7.11-13 ...........
Scan assembly (Complete,
including document feeder).................JC96-03777A .7.10-0 .............
Scan home photo interrupter...................0604-001095 ..7.11-13 ...........
Scan motor .............................................JB31-00011A..7.11-2-2-7.......
Scan motor assembly..............................JC96-03069A .7.11-2-2..........
Scanner assembly
(platen, without document feeder).......JC96-03784A .7.10-1 .............
Scanner battery .......................................4302-001183 ..7.10-4 .............
Small board on left of machine................JC92-01636A .7.3-3 ...............
SMPS-PSP type 3 (NIC???) ...................JC44-00090a ..7.1-31 .............
Sub-terminal board
(might be fuser exit) ............................JC92-01829A .7.6-35 .............
Transfer roller .........................................JC66-01181A .7.1-8-1......70K
Transfer roller assembly..........................JC97-02652A .7.1-8 ...............
Transfer roller gear..................................JC66-00395A .7.1-8-2............
USB cable ...............................................JC39-00001A . .......................

ERROR CODES
Authentication failed: Wrong password.
Cancel? Yes/No. This means memory is full. If you press
yes, they are gone. If you press no the pages
stored will be sent and you can then send what did
not store in a separate fax.
Comm error, Connection error, Connection failed: Fax
line error problems.
Data read/check USB: Time expired; try again.
Data write/check USB: Inadequate memory.
Duplex jam.
Enter again: Keystroke error.
File access denied: Change server settings.
File name exist: Change file name.
File name over limit: Delete some files.
File format not supported: Use correct format.
Fuser open.
Group not available.

Incompatible: Problem with machine you are
communicating with.
Install toner.
Invalid cartridge.
Invalid server address.
Line busy or Line error: Fax line.
Invalid toner.
Low heat error: Off and on or fuser problem.
LSU motor: Laser polygon motor problem.
LSU hysync: Laser problem.
Main motor locked: Open/close front door or bigger
problems.
Mail exceeds server support: Split mail or send with
lower resolution (DPI).
Memory full: Delete fax jobs or split up.
MP tray empty: No feed from bypass.
Network error: Network person needed.

185

SAMSUNG SCX-5530FN
No answer: Receiving fax.
Not assigned: No speed dial for that number.
No paper/add paper.
One page is too large: Reduce resolution.
Open heat error: Unplug power and try again. If not,
fuser problem.
Operation not assigned: Check display.
Overheat error: Unplug power and try again. If not, fuser
problem.
Paper jam 0: Feed jam.
Paper jam 1: Fuser jam.
Paper jam 2: Exit jam.
Power failure: Last job must be repeated.
Replace toner.
Retry/redial.
Scanner locked: Unlock scanner (plastic latch
underneath scanner; reach in and slide).
Self diagnostic LSU: Laser is doing a self test.

Self diagnostic temperature: Machine is doing self tests.
Send error (auth): STMP authentication problem;
configure.
Send error (DNS): DNS problem; configure.
Send error (POP3): Configure POP3.
Send error (SMTP): Change to available server.
Send error (wrong config): Configure NIC.
Stop pressed (during fax).
Toner empty.
Toner low: Not quite empty.
Tray 1 or Tray 2 paper empty.
Non-genuine toner: Replace toner.
Toner exhausted: If you select continue you can keep
using the toner cartridge. If you do, the display will
continue to read toner exhausted.
User mode: Press Menu key on display to select various user choices. Tends to be very confusing. Owners manual
is not provided with machine except on CD. I recommend printing out a 2-sided copy immediately.
Service Mode: Press the following keys, in this order. Menu, #, 1, 9, 3, 4, Menu. Tech may display momentarily. To
escape service mode, shut power. This may not be exactly right. You probably have to press menu at the end
or #193 or #193# may be correct. Tech mode will not display immediately but will only be visible after you
press Menu. You might have to press Menu again at the end, after # or instead of #. Tech may not display.
Memory Clear: #, 1, 9, 3, Start CM, Enter Select Enter."
Data setup: Fax settings and Clear all memory, clear counts, Flash Upgrade and Silence time (fax setting).
Machine Tests:
Switch test: Control panel buttons only. Does not test internal switches or sensors.
Shading test: Close document feeder. Select Adjust shading. Press Setup An image will be scanned and a
CCD shading profile will print out. According to the service manual, if the printed image is different than the
image, the CCD is bad. This is confusing. It sounds like the printout should match the original, but they do
not mention putting an original on the glass.
Reports: Protocol (fax), user system data, tech mode settings.
Component Test Mode: This did not work on a machine that I tested. Press the following keys, in this order. Menu, #, 1, 9,
3, 1. Engine test will display. Use number keys to select test. Press Start to test item. Press Stop to exit.
CODE: TEST
01: Main motor.

02: Paper tray pickup.
03: Fan.
04: Bypass clutch.
11: Laser motor.
12: Laser HYSYNC.
13: Laser diode.
21: Feed sensor.
22: Exit sensor.

23: Cover sensor.
24: Paper empty sensor.
25: Bypass sensor.
31: Fuser temp 180.
32: Fuser temp 140.
33: Fuser temp 120.
34: Fuser temp 100.
41: Charge HVT test.

42: Developer bias.
43: Transfer-negative test.
44: Transfer HVT on.
45: Transfer (ADC) on.
46: Transfer 600V-3500V ADC.
Identity/Sale Date: Press the following keys, in this order. Menu, #, 1, 9, 3, #. The firmware version will display. Press
1 and display will show Updated dated. Press 2 and display will show Product first use date.

186

SAMSUNG SCX-6220 / 6320 / 6322

Profile: Digital black/white: 20 copies per minute copying;
22 per minute printing.
Xerox C20, M20, M20i, Workcentre 4118,
Faxcentre 2118.
Dimensions: Machine (without 2nd cassette).
H: 18; W: 22; D: 17; Weight: 49 lbs.
Approximate list prices when new: 6320: $1995.00.
6220: $1649.00.
Xerox C20: $1,299. M20; $1,499. M20i: $1,999.
Year of Introduction: 2005-2007.
CONSUMABLES
DESCRIPTION
SAMSUNG
ITEM NUMBER
YIELD
Toner cartridge .................. SCX-6320D8..........................8,000

Drum cartridge ................... SCX-6320R2........................20,000
Fuser unit........................... JC96-03021C.....................100,000
DESCRIPTION
XEROX
ITEM NUMBER
YIELD
Toner cartridge (C20, M20)........ 106R1047........................ 8,000

Toner cartridge (4118, 2218)......... 6R01278.......................... 8,000
Drum (C20, M20, 4118, 2218)......... 113R671........................ 20,000

ITEM
Designation
Cabinet ................................................................ SCX-6320G5

2nd paper tray (550-sheet).................................... SCX-6320S5
Network interface card.........................................SCX-6320NA
Network interface card.................................... included in 6322
ITEM
Designation
PostScript 3 DIMM ...............................................SCX-6320PA

Mechanical counter.............................................. SCX-6320X1
Foreign device interface unit................................ SCX-6320X2
Memory: 8MB ...........................................................................
Total count: Available from Menu on control panel by going to Billing/counters or by printing out System Data
report.
Drum reset: After replacing drum, press Menu and then press up/down arrow keys until New Drum displays. Then,
press Mode/enter. When you see New drum unit? press 1 to select Yes.
Drum Removal: Drum is customer replaceable. Open right side door and front door. Remove toner/developer unit first
and remove drum. Both units (drum and toner/developer) slide in and out. No tools required.
Transfer roller removal: Release plastic bushing at each end and lift out.
Fuser removal: Remove side cover and maybe rear cover. Remove small connector cover (one screw). Unplug one
connector. Remove three screws and lift out fuser unit.
Machine rated life: 300,000.

PART DESCRIPTION
Bypass actuator ................................JC72-00767A ........ 8.13-12...........

Bypass flap .......................................JC72-00778D ........ 8.9-2-8-2 ........
Bypass photo interrupter...................JC92-01362A ........ 8.13-24...........
Bypass pickup roller..........................JC73-00089A ........ 8.13-21...........
Bypass separator pad.......................JC73-00090A ........ 8.13-22...........
Bypass tray assembly.......................JC97-01909B ........ 8.9-2...............
Cassette assembly ...........................JC97-01736D ........ 8.1-3...............
Cassette backstop ............................JC72-00717C ........ 8.10-8.............
Cassette springs (2)..........................6107-001172 ......... 8.10-13...........
PART DESCRIPTION
CCD assembly ................................. JC96-02759B.........8.4-34-8 .........

CCD ribbon cable ............................. JC39-00236A.........8.4-34-25 .......
Control board.................................... JC92-01792D.........8.1-19 ............
DADF actuators (2) .......................... JC72-01248A.........8.8-39-5 .........
DADF clutch ..................................... JC47-00003C.........8.8-17 ............
DADF drive motor ........................... JC31-00033A.........8.8-22 ............
DADF drive motor assembly ............ JC96-02941A.........8.8-23 ............
DADF duplex actuator ...................... JC72-01263A.........8.8-32 ............
DADF feed-in actuator...................... JC72-00746A.........8.7-8 ..............

187

SAMSUNG SCX-6220 / 6320 / 6322

PART DESCRIPTION
DADF hinges (2) .............................. JC97-01839A.........8.7-10 ............

DADF original extension tray ........... JC72-01251B.........8.7-2 ..............
DADF photo interrupter exit/sub....... JC92-01564A.........8.8-39-4.........
DADF photo interrupters
(2 in harness) ............................... JC92-01783A.........8.8-39-3.........
DADF pickup unit ............................. JC97-01848A.........8.8-16 ......50K
DADF registration actuator............... JC72-01261A.........8.8-1-8...........
DADF registration photo interrupter . JC92-01561A.........8.8-1-7...........
DADF scan actuator......................... JC72-01249A.........8.8-31 ............
DADF separator assembly ............... JC97-01846B.........8.8-39-2.........
DADF size sensor actuator .............. JC72-01254B.........8.6-5-7...........
DADF slit glass................................. JC74-00019A.........8.4-33-2-2......
DADF sub-board .............................. JC92-01554B.........8.8-28 ............
DADF to copier harness................... JC39-00359A.........8.8-30 ............
DADF white mat ............................... JC72-00751B.........8.7-4 ..............
Drive assembly................................. JC96-04183A.........8.1-17 ............
Exit assembly ................................... JC97-01643D ........8.11-0 ............
Exit full sensor board........................ JC92-01400B.........8.11-24 ..........
Exit tray slide/extension ................... JC72-00354D ........8.1-2-1...........
Fuser
Other fuser parts not available separately
PART DESCRIPTION
Fuser separator pawl springs (4) ......JC61-70909A ........ 8.18-5-1 .........

Fuser separator pawls (4).................JC72-00376B ........ 8.18-5-2 .........
Fuser thermistor................................1404-001340 ......... 8.18-14...........
Fuser thermostat...............................4712-001027 ......... 8.18-12...........
Fuser unit..........................................JC96-03021C ........ 8.18-0.............
Fuser unit actuator............................JC97-01611B ........ 8.18-2.............
Laser unit (LSU)................................JC59-00014C ........ 8.1-5...............
LIU sub board ...................................JC92-01793D ........ 8.1-7...............
Operation panel ................................JC63-01156B ........ 8.3-2...............
Operation panel ................................JC96-04170B ........ 8.3-0...............
Paper pickup assembly.....................JC96-02715C ........ 8.15-0.... 100K
Platen glass ......................................JC74-00018A ........ 8.4-33-7 .........
Right side door assembly .................JC96-02183D ........ 8.9-0...............
Scan motor .......................................JB31-00011A ........ 8.4-34-18-8 ....
Scan motor assembly .......................JC96-02751A ........ 8.4-34-18 .......
Scanner assembly
(platen/reader/dadf/optics)............JC96-04180B ........ 8.1-1-1 ...........
SMPS (Switching mode power supply) .JC96-04178A ........ 8.1-6...............
Transfer roller ...................................JC75-00148A ........ 8.1-50.... 100K

SERVICE ERROR CODES
Fuser door open
Low heat error: Fuser.
Door open (Front or rear.)
Open heat error: Fuser.
Memory full
Overheat error: Fuser.
Paper empty
LSU error, LSU hysync: LSU/laser.
Paper jam 0: Feed jam.
Self diagnostic: Machine is self-testing.
Paper jam 1: Fuser jam.
Main motor locked
Paper jam 2: Exit jam.
No cartridge: Toner cartridge not installed.
Toner empty: Machine will not work, unless Ignore
toner has been set to ON.
Duplex jam: Jam in duplex area.
Scanner locked: CIS wont move; could be shipping lock,
home sensor, motor, ribbon cable.
Drum warning: Drum has run 18,000 copies and has
2,000 left.
Power failure
Replace drum: Drum has run 20,000 copies and needs
to be replaced.
Fax & Network errors:
Authentication failure
Group not available
One page is too large
Comm error
Invalid server address
Operation not assigned
Connection failed
Line busy
Retry redial
Enter again
Line error
Send error (auth)
File access denied
Mail exceeds server support
Send error (DNS)
File name exist
Network error
Send error (POP3)
Incompatible: Junk fax.
No answer
Send error (SMTP)
File name over limit
Not assigned
Send error (wrong config)


188

SAMSUNG SCX-6220 / 6320 / 6322

SIMULATIONS
User mode: Press Menu key on display and go through the menus and choices. There are many that are useful to
the technician. You can set the machine to continue copying if toner empty or to stop if toner empty. If you wish it
to continue, go to ignore toner empty and set it to ON. Density, paper feed, power save, etc. are also adjusted
here. Go to Reports and then to Billing/Counters for total count. You can also print out a report (not sure
which one, probably system data) which will tell you all of the user choices and what their current setting is,
which probably includes total count also.
Service Mode: Press the following keys, in this order: 6122FN. Menu, #, 1, 9, 3, 4. Tech will display, but only
momentarily. 6322DN. Menu, Return (curved arrow), <, >, return, *. Tech will display, but only momentarily. To
escape service mode, shut power. The service manual itself is confused about exactly which model is which.
Presumably, one of these procedures will work on any of these machines (6220, 6320, 6322) and probably other
Samsungs as well.
Data setup:
Data setup: Fax send level, modem speed, dial mode, error rate, notify service center of toner, clear all
memory, flash upgrade.
Error rate: Baud rate drops to 2400 bps, similar to fallback on other fax machines.
Clear memory: Select memory clear, and then press Enter. Select country and press Enter to clear all
memory and set back to factory default.
Clear counters: Total, FLT scan, ADF scan, used drum and used toner.
Firmware Upgrade: Connect copier to computer with USB cable. Execute RCP and select Firmware update.
Current versions will display. Search (on computer) file to update with browse. Click Update icon. When
done, click refresh icon to check on updates. For parallel cable, use DOS command mode. Not covered
here.
Machine test:
Switch test (control panel, not internal), modem test, DRAM test, ROM test, pattern test, shading test.
Adjust shading: Close document feeder. Select shading test Press Enter. An image will be scanned and a
CCD shading profile will print out. According to the service manual, if the printed image is different than the
image, the CCD is bad.
Engine Test Mode: After entering service mode, press 1 or < (depending on model) to enter engine test mode.
Select the test from this list. Press Start to test item. Press Stop to exit.
CODE
SUB-CODE
DESCRIPTION
0..............Developer & fuser motor, 1st solenoid, bypass solenoid, PTL, fan, fuser temperature and fuser control tests.
1..............Laser motor, laser diode, laser fan, laser ready, laser hysync.
2..............CV is cover side sensor, FD is paper feed sensor, EX is exit sensor, OB is out bin sensor, PE is paper empty sensor, FC
is FE sensor (Sorry: I dont know what FE stands for, maybe fax exit for DADF original?), MP is bypass empty sensor.
3..............Second cassette motor, second cassette solenoid, second cassette paper empty sensor.
4..............Check drum fuse; previously and now. Check toner status, check toner low, increase page count, display temperature (of
ambient air).
5..............Check charge voltage (1350), check Analog-digital conversion value, check developer supply voltage (1450), check
negative transfer voltage, check 1300V transfer, check transfer analog-digital conversion voltage.
6..............Auto test: Runs through all of above tests. Use right key for next and stop key for exit.
DADF Test Mode: Clutches, motor and sensors.

Reports: System and protocol. Also, Data which includes billing/counters, user mode settings and tech mode settings.


189

TOSHIBA E-STUDIO 163 / 203

Speed: 16 / 20 copies per minute
H: 19; W: 24; D: 26; Weight: 71 lbs.
163: $2,200.00
203: $2,700.00
CONSUMABLES
SUPPLY
DESIGNATION
YIELD
Toner ................................ T-1640 ................................. 24,000

Developer ......................... D-2320 ..................... 72,000/90,000
SUPPLY
DESIGNATION
YIELD
Drum ................................. OD-1600 ..................72,000/90,000

ACCESSORY / OPTION
MODEL DESIGNATION
Automatic document feeder ................... MR-2017 ........... ADF
Original cover (if no document feeder) ... KA-1640PC ..............
ACCESSORY / OPTION
MODEL DESIGNATION
Paper feed unit ....................................... MY-1027...................
Expansion memory (64MB) .................... GC-1240...................
Note: e-studio 163/203 and e-studio 165/205 are two sets of machines based on the same engine. They share most
components but there are substantial differences in options, accessories, service modes, etc. For this reason, we
have assigned them two separate sections but since parts overlap is about 98% they share one parts section
which is listed with the e-studio 163/203.
To read total count: Enter User Function. Total count will display in top right of screen.
Process unit (drum cleaner and developer units) removal: Open cover and transfer unit. Open front door and
remove toner cartridge. Unplug one connector from developer unit, loosen two screws and slide out the process
unit. Unplug two connectors, remove two screws and unhook latch to remove process unit front cover. With front
cover off, lift drum/cleaner unit off of developer unit. You probably have to pull it slightly to the rear to separate it
from the engaging pins.
Discharge LED removal: Remove drum/cleaner unit as described above. Unhook latch at rear and lift of discharge
assembly while undoing the harness.
Charge corona removal: Remove discharge LED assembly as described above. Remove charge corona by pulling
and sliding towards rear.
Drum removal: Remove process unit from machine, remove drum/cleaner unit from process unit, remove discharge
LED assembly and charge corona; all as described above. Rotate the drum-shaft/lever in front of the drum/cleaner
unit and remove it. Lift the drum out of the drum/cleaner unit.
Drum blade replacement: Remove drum as well as the charge corona and discharge LED board. (all described
immediately above). Remove two screws that mount the drum blade.
Drum separator pawls: Each is mounted to the drum/cleaner unit by one screw. Do this only with the drum removed
from the unit. After removing the assembly, you must disassemble it to replace the pawl.
Drum recovery blade (lower seal blade): Remove separator finger assemblies first. Then remove two screws to
remove and replace the recovery blade.
Ozone filter: Open cover, release latch and take off rear guide (looks like a curved lever). Remove one screw in the
cover and then remove the ozone filter.
Fuser unit: Open right side door though manual says to remove right rear cover. Unplug three connectors and remove
two screws; one each at front and rear of fuser. Lift fuser out to the right side.

190


Developer replacement: Service manual says to perform service mode 05-280 before emptying developer but they
dont say why. Open transfer cover. Open front door and remove toner cartridge. Unplug one connector from
developer unit, loosen two screws and slide out the process unit. Unplug two connectors, remove two screws and
unhook latch on left side of cover to remove cover. With front cover off, lift drum/cleaner unit off of developer unit
and set the drum/cleaner unit aside. Remove the two screws that mount the cover to the developer unit. Slide the
cover off and empty the old developer. To replace developer, the manual suggest that you use a jig which
appears to be a funnel/spout that goes on the developer bottle. I am certain that you will do fine without it if you are
careful. Add the bottle of developer to the unit and reassemble. Go to 0 & 5 mode, sub-code 200 for developer
calibration.
Waste toner is recycled back to the developer unit.

PART DESCRIPTION
Bypass actuator ...................................... 6LE53482000.....13 25 ...........

Bypass clutch.......................................... 6LE53487000.....14 42 ...........
Bypass feed rollers (2)
ASYS-ROL-PICK-371......................... 6LA79037000.....14 22 .... 90K
Bypass photo interrupter......................... C0-11250000 .....13 101 .........
Bypass separator pad............................. 6LE53488000.....13 22 ...........
Cassette backstop .................................. 6LE53705000.....25 18 ...........
Cassette springs (2)................................ 6LE53732000.....25 14 ...........
Charge corona assembly ASY-CH-MAIN.... 6LA84902000.....18 30 ...........
Charge corona grid GRID-CH-M-371 ..... 6LA84930000.....18 3 .............
Charge corona wire CH-M ...................... 6LA84925000.....18 2 .............
Contact image sensor assembly
ASY-CASE-CIS .................................. 6LE60691000.....9 12 .............
Contact image sensor flat cable ............. 6LE63361000.....9 7 ...............
Control panel board PWA-F-LPNL-280
(163/203) ............................................ 6LE62761000.....4 15 .............
Control panel board PWA-F-LPNL-282 .. 6LE62774000.....4 15 .............
Control panel start button ....................... 6LE54679000.....14 ............
Developer bushing (2) ............................ 6LA81645000.....21 13 ...........
Developer bushing (4) ............................ 6LA65696000.....21 12 ...........
Developer gear ....................................... 6LA81724000.....21 44 ...........
Developer gear ..................................... 6LA81677000.....21 25 ...........
Developer gear (2).................................. 4402439380 .......21 26 ...........
Developer mag roller .............................. 6LA81650000.....21 14 ...........
Developer unit DEV-UNIT-1640 ............. 6LE65600000.....104 3 ...........
Developer unit thermistor
(drum thermistor?) THMS-DRM-371 .. 6LA89113000.....21 49 ...........
Developer unit toner sensor.................... 6LE63990000.....21 46 ...........
Document feeder MR-2017 board DLM.. 44205829000 .....12 1 .............
Document feeder MR-2017 DF-KIT-3018 (Kit includes pickup roller,
feed roller, separator roller) ................ 6LE49738000.....11 1 .... 120K
Document feeder MR-2017 exit sensor .. 6LE49514000.....3 25 .............
Document feeder MR-2017
feed & pickup rollers (2)...................... 6LE50297000.....5 1 ........ 90K
Document feeder MR-2017 hinge area
photo interrupter ................................. C0-10813000 .....7 105 ...........
Document feeder MR-2017 micro switch interlock
(for cover) ........................................... E0-01859000 .....6 4 ...............
Document feeder MR-2017 micro switch
interlock actuator ................................ 6LE50102000.....6 3 ...............
Document feeder MR-2017 motor
(larger one) ......................................... 6LE64000000.....6 11 .............
(smaller one)....................................... 6LE64001000.....6 14 .............
Document feeder MR-2017 original tray .... 6LE59848000.....1 7 ...............
Document feeder MR-2017 original tray
extension flap...................................... 6LE50001000.......1 9 .............
PART DESCRIPTION
Document feeder MR-2017 pickup section

photo interrupters (3)...........................C0-10813000....... 4 102.........
Document feeder MR-2017 pickup section
switch / actuator ..................................Not listed ............. 4 9.............
Document feeder MR-2017 pickup section switch / actuator
(if part of harness) ...............................6LE63347000 ...... 4 35...........
Document feeder MR-2017 roller
(separator)...........................................6LE50296000 ...... 4 10.....90K
Document feeder MR-2017 tray actuator ...6LE50461000 ...... 1 23...........
Document feeder MR-2017 tray
photo interrupter ..................................C0-10813000....... 1 101.........
Document feeder MR-2017 white mat ....6LE59873000 ...... 1 25...........
Document feeder MR-3019 board...........44205829000 ...... 12 1...........
Document feeder MR-3019 DF-KIT-3018 (Kit includes pickup roller,
feed roller, separator roller) .................6LE49738000 ...... 11 1...120K
exit sensor / actuator ...........................6LE49514000 ...... 2 28...........
Document feeder MR-3019 feed &
pickup rollers (2)..................................6LE50297000 ...... 5 1.......90K
Document feeder MR-3019 feed
photo interrupters (2)...........................C0-10813000....... 5 104.........
Document feeder MR-3019 hinge area
Document feeder MR-3019 length
sensor / actuator .................................6LE64004000 ...... 4 9.............
(larger-square) ....................................6LE64000000 ...... 6 11...........
(small, round; reversing) .....................6LE64005000 ...... 6 16...........
(smaller-square) ..................................6LE64001000 ...... 6 14...........
Document feeder MR-3019 original tray.....6LE50453000 ...... 1 7.............
original tray actuator............................6LE50461000 ...... 1 23...........
original tray extension .........................6LE50001000 ...... 1 9.............
Document feeder MR-3019 original tray
Document feeder MR-3019 read
sensor / actuator .................................6LE49513000 ...... 2 29...........
roller (separator)..................................6LE50296000 ...... 4 10...........
Document feeder MR-3019 top cover
micro switch / interlock ........................E0-01859000 ....... 6 4.............
Document feeder MR-3019 top cover
micro switch / interlock actuator ..........6LE50102000 .... 6 3 ...............
Document feeder MR-3019 white mat ....6LE59895000 .... 1 25 .............
width actuator (1) ................................6LE50296000 .... 4 3 ...............

191


PART DESCRIPTION

width actuators (2)...............................6LE50231000 .... 4 7 ...............
Document feeder MR-3019 width
photo interrupters (3)...........................C0-10813000..... 4 102 ...........
Download board PWA-DWNLD-350-JIG1...6LA41994000 .... 102 3 ...........
Download board PWA-DWNLD-350-JIG2...6LA41995000 .... 102 2 ...........
Drum cleaner blade BL-2320D................6LA27845000 .... 20 5 .............
Drum cleaner unit assembly
CLN-DRUM-1640................................6LE65630000 .... 104 2 ...........
Drum recovery blade BLADE-REC .........6LE54020000 .... 20 6 .............
Drum separator pawls (2) SCRAPER-371...6LA79618000 .... 20 17 ...........
Duplex unit MD-0103 board-F.................6LR62776000.... 1 13 .............
Duplex unit MD-0103 drive motor ...........6LE52930000 .... 1 23 .............
Duplex unit MD-0103 exit motor..............6LE52930000 .... 2 2 ...............
Fan (left side; angled) .............................6LA34342000 .... 5 11 .............
Fan (side cover in housing).....................6LE62344000 .... 11 23 ...........
Fuser bushings (2) BUSH-HR/RLR.........41306059000 .... 23 30 ...........
Fuser double gear ...................................6LA84140000 .... 23 28 ...........
Fuser drive gear ......................................6LA84182000 .... 23 10 ...........
Fuser exit actuator (163/203) ..................6LE58760000 .... 24 14 ...........
Fuser exit actuator (165/205) ..................6LE58845000 .... 24 14 ...........
Fuser exit photo interrupter .....................C0-11250000..... 24 8 .............
Fuser gear ...............................................6LE58540000 .... 23 22 ...........
Fuser gear ...............................................6LE58570000 .... 23 23 ...........
Fuser heat lamp ......................................6LE58630100 .... 23 12A.........
Fuser heat lamp ......................................6LE58631100 .... 23 13A.........
Fuser heat roller HR-1640-U...............6LE19935000 ....23 8 ... 72K/90K
Fuser kit FR-KIT-1640 (heat & pressure rollers, pawls, heat roller bushings
and ozone filter) ..............................6LE65640000 ....105 2 ...............
Fuser pressure roller bushings (2) ......6LE58690000 ....24 3 ... 72K/90K
Fuser pressure roller HR-1640-L ........6LE19936000 ....24 4 ... 72K/90K
Fuser separator pawl springs (5) ........6LA84096000 ....23 15 ...............
Fuser separator pawls (5) SCRAPER-280...6LE58590000 . 23 14 72K/90K
Fuser thermistor (2 in assembly)
THMS-HTR-280 ..................................6LE63998000 ...... 23 6...........
Fuser thermostat .....................................6LE64002000 ...... 23 5...........
Fuser unit FUSER-1640-115 (163/203) ..6LE65610100 ...... 104 4A ......
Fuser unit FUSER-1650-115 (165/205) ..6LE65510100 .... 104 4A.........
Laser unit ................................................6LE59001000 .... 5 13 .............
Main motor .............................................6LE56673000 .... 12 2 .............
Main board (163) PWA-F-MAIN-280.......6LE62767000 .... 7 1A.............
Main board (165) ASY-PWA-MAIN-282S ....6LE63162000 .... 7 1 ...............
Main board (203) PWA-F-MAIN-281.......6LE62677100 .... 7 1B.............
Main board (205) ASY-PWA-MAIN-283S ....6LE63162100 .... 7 1 ...............
Ozone filter TRU-371 ..............................6LA88240000 .... 11 3 .............
Paper feed drawer module
MY-1027 actuator................................6LE53709000 .... 3 21 .............
MY-1027 board-F ................................6LE62765000 .... 1 2 ...............
Paper feed drawer module MY-1027
cassette backstop ...............................6LE53705000 .... 4 18 .............
cassette springs (2).............................6LE53732000 .... 4 14 .............
clutch (toward center)..........................6LE60061000 .... 2 2 ...............
clutch (toward rear) .............................6LE60060000 .... 2 3 ...............
photo interrupters (2)...........................C0-10813000..... 3 101 ...........
pickup actuator....................................6LE59983000 .... 3 3 ...............
PART DESCRIPTION

pickup tires (2) .................................... 6LE53727000.....3 12....... 90K
MY-1027 solenoid............................... 6LE56601000.....1 3................
actuator (rear) ..................................... 41318603000 .....2 15..............
actuator/arm (rear & front; 2) .............. 41306011000 .....2 17..............
cassette backstop ............................... 6LA29061000.....1 21..............
MY-1028 clutch................................... 6LA31944000.....2 29..............
feed roller K-ROLL-FEED ................... 4401964410 .......2 24....... 80K
paper empty actuator.......................... 41306012000 .....2 14..............
photo interrupters (3) .......................... C0-10813000 .....2 30..............
pickup roller ROLLER-PICK-AT.......... 41306719000 .....2 20....... 80K
Paper feed drawer module MY-1028 roller kit
(pickup, feed & separator) ................. ROL-KIT-16CST .............. 80K
Paper feed drawer module MY-1028 separator roller
K-ROLL-SPT....................................... 41304047100 .....2 5......... 80K
Paper feed drawer module MY-1028 separator roller
wrap spring ......................................... 44201817000 .....2 9................
Paper feed pedestal KD-1013 board-F... 6LE62768000.....2 44..............
Paper feed pedestal KD-1013
cassette backstop ............................... 6LA29061000.....6 21..............
Paper feed pedestal KD-1013 casters (4).... 6LA48007000.....2 60..............
Paper feed pedestal KD-1013 clutch (1) .... 6LA47907000.....3 88..............
Paper feed pedestal KD-1013 feed clutch ... 6LA31944000.....5 29..............
Paper feed pedestal KD-1013 feed roller
K-ROLL-FEED .................................... 4401964410 .......5 24..............
Paper feed pedestal KD-1013 motor ...... 6LE69602000.......3 75 ...........
Paper feed pedestal KD-1013 motors
(cylindrical, points up; 2) ..................... 6LA56976000.......3 70 ...........
Paper feed pedestal KD-1013 pickup roller
ROLLER-PICK-AT .............................. 41306719000 .......5 20 ...........
Paper feed pedestal KD-1013 pickup roller
wrap spring ......................................... 44201817000 .......5 9 .............
Paper feed pedestal KD-1013 sensor
actuator / arm; front (1) ....................... 41306011000 .......5 17 ...........
actuator; front...................................... 41306012000 .......5 14 ...........
actuator; rear (1) ................................. 41318603000 .......5 15 ...........
Paper feed pedestal KD-1013 sensors (2)... 6LA56855000.......1 18 ...........
Paper feed pedestal KD-1013 sensors
(3; looks like 2 in rear and 1 in front) .. C0-10813000 .......5 30 ...........
Paper feed pedestal KD-1013 separator roller
K-ROLL-SPT....................................... 41304047100 .......5 5 .............
Paper pickup tires (2)
ASYB-CARRY-ROLL-SCKT ...... 6LE53727000 ......... 16 16........ 90K
Platen cover KA-1640PC............... 6AG00001102 ........ 103 4A ............
Platen cover white mat .................. 6LE59607000 ......... 103 14.............
Platen glass ................................... 6LE60740100 ......... 17 1A ..............
PM kit DEV-KIT-2340 (developer, drum pawls, charge electrode,
charge grid, drum blade, recovery blade, transfer &
separator corona wires) ...................... 6LA85750100.......105 1 .........
Power supply PS-ACC-280J (163/203) .. 6LE64013000.......5 2A ...........
Power supply PS-ACC-282J (165/205) .. 6LE64031000.......5 2A ...........
Power switch........................................... E0-08497000 .......5 4 .............

192


PART DESCRIPTION
Registration actuator............................... 6LE57204000.......15 13 .........

Registration area photo interrupter ........ C0-11250000 .......15 107 .......
Registration clutch .................................. 6LE57210000.......16 21 .........
Registration photo interrupter ................. C0-11250000 .......15 107 .......
Registration roller.................................... 6LR57203000 ......11 18 .........
Registration roller (driven) ...................... 6LE57202000.......16 4 ...........
PART DESCRIPTION
Scan motor ..............................................6LE63997000 ...... 10 1...........

Scan photo interrupter (home or platen?).....C0-11250000....... 9 101.........
Toner motor.............................................6LA82280000 ...... 12 15.........
Transfer charge wire (2)
WIRE-CH-060-353-R ..........................6LA88250000 ...... 19 18.........
Transfer corona assembly TR-CH-1640 ....6LE65620000 ...... 104 1.........

TROUBLE CODES
These may not display automatically. If the machine has a jam ("Clear paper") or
you can read these codes. To
read them, press down the "8" key and the Clear/Stop key at the same time. All codes, except fuser errors are
reset by turning the machine off and back on again.
Service Errors
E01: Exit jam.
C01: Main motor drive problem.
E02: Fuser jam.
C21: CIS error.
E03: Jam at turn on.
C26: CIS/scan error.
E09: Registration jam.
C41: Fuser thermistor or low temperature.
E12: Bypass jam.
C43: Fuser thermistor problem.
E13: Cassette jam.
C44: Fuser problem after warm-up.
E14: PFU jam.
E21: PFU transport jams.
To reset fuser errors: Go to service mode 08-400. To
Clear: Enter "0." Press "ENTER." Shut power off
E40: Transfer cover open.
and turn back on again.
E41: Front door open during copy cycle.
C55: Communication problem between ADF and scanner.
E44: PFU cover open jam.
C97: HVT; charge corona.
E71 thru E87: ADF jams.
CA1: Laser motor (polygon motor) problem.
F14: Counter problem.
CA2: Laser HSYNC problem.
SIMULATIONS / SERVICE MODE
Turn power off and back on again to exit the mode.
0 & 3 Inputs mode: Hold down 0 and 5 keys while turning on power.
0 & 4 Outputs mode: Hold down 0 and 4 keys while turning on power.
0 & 5 Adjustment mode: Hold down 0 and 5 keys while turning on power.
0 & 7 Test print mode: Hold down 0 and 7 keys while turning on power
0 & 8 Setting mode: Hold down 0 and 8 keys while turning on power.
8 & Start Access mode: Hold 8 and Start while turning on power.
9 & Start Print list mode: Press 9 and Start while turning on power.
1 & * Function setting mode: Press 1 and * while turning on power.


193


Inputs: These are signals that enter the main board, and are supplied by switches and sensors throughout the
machine. 0 & 3 mode: Hold down 0 and 3 keys while turning on power. After selecting the input item and the
set of inputs press or otherwise activate the input and observe the result in the display. Press the Interrupt key
and the number key to test the item. The LED column refers to the position of the Density LED. The positions
are numbered as follows:
6
5
4
3
2
1
0
The following inputs are performed with the Interrupt LED off.
Number key: Density LED: Item
1: 5: Bypass connection
7: 6: PFU drawer detect sensor
9: 3: Front cover switch
1: 4: Bypass sensor
8: 2: Laser motor rotation status
9: 5: Exit sensor
(with cover open)
4: 6: Paper empty sensor
9: 6: Registration sensor
8: 4: PFU board connection
4: 5: Drawer detect switch
0: 3: Developer switch
8: 6: 24 volt power supply
6: 5: PFU paper empty sensor
0: 4: Fuser switch
9: 2: PFU cover switch
7: 5: PFU feed sensor
0: 6: External key counter
The following inputs are performed with the Density LED on.
Number key: Button: Item
1: 5: HVT error
4: 0: ADF read sensor
1: H: Toner cartridge installed
4: 2: ADF exit sensor
2: 4: CIS (scan) home error
4: 4: ADF open/close sensor
2: 5: Platen cover sensor
4: 5: ADF empty sensor
2: 6: ADF connected
4: 6: ADF tray sensor
5: 3: ADF width sensor

5: 4: ADF width sensor
5: 5: ADF length sensor
5: 6: ADF registration sensor
Outputs: The following are outputs. Hold down the 0 and 4 keys while turning on power. Enter the number of the
code, using the number keys. Then press "Start". This will test the component. Function/clear ends some tests.
Some require a second press of the Start button to stop the test. In some cases you must enter a second code
(50 digits higher) to stop the test. In some cases, another press of the Start key will reverse the item, or cause it
to move another step. Shut power to exit the mode.
Note: 101-121 must be turned off with 151-171, (50 digits higher.)
237: Fan; fast.
101: Main motor (off with 151).
249: Developer bias -DC.
102: Toner motor on (off with 152).
252: Charge corona.
103: Laser motor at 600 dpi (off with 153).
253: Separator bias.
108: Registration clutch (off with 158).
255: Transfer guide bias.
118: Laser (off with 168).
256: Transfer corona.
201: Paper pickup solenoid.
261: Scan motor.
202: PFU pickup solenoid.
267: Contact sensor light source.
203: PFU transport clutch.
281: ADF feed motor.
282: ADF feed motor-reverse.
283: ADF read motor.
218: Key counter count up.
410: Fan-low speed.
235: Discharge LED.
411: Fan-high speed.
236: Fan; slow.

194


0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. AJ will display.This is a mode for setting and
adjusting. Once in the mode, press the number key of choice for the particular code you want. Then press
"Start". Then use the number keys to change the setting. Then press "Interrupt" to lock in the new value. Use #
to change to a negative (-) value. Shut power to escape. To print a test pattern in this mode, use the Interrupt
key and press Start. Use 0 for bypass, 1 for cassette, 2 for PFU.
200: Auto toner set up (Developer calibration.) This is a bit different than the others. You will not change the setting
normally, but will allow the machine to cycle and find the correct setting on its own. Remove toner cartridge. Hold
0 & 5 while turning on power. Enter 200 with number keys. Press Start key. Allow the machine to cycle for
about two minutes. The Density LEDs will light and by the end of the two minutes, all of them should be lit. The
machine will not stop running, but the reading on the display will stabilize. It should land between 2.35-2.45 volts,
though it might be expressed in three digits (232-248). If it is not 2.32-2.48, put it there, using the 25%/200/%
keys. Press "Interrupt" key to lock in. Shut power and reinstall toner cartridge.
432: Right copier void. 110 is default.
201: Manual Adjustment of Auto toner set up. Default is
141.
433: Trail edge copier void. 153 is default.
205: Developer bias DC output. Default is 135.
435: Printer lead edge void. 24 is default.
210: Grid voltage adjust. Default is 78.
436: Left printer void. 0 is default.
220: Transfer DC output. Default is 128.
437: Right printer void. 0 is default.
221: Transfer DC output. 141 is default.
438: Printer trail edge void. 0 is default.
222: Transfer DC (L). Default is 108.
440: Laser registration adjustment for paper fed from
upper cassette. 14 is default.
233: Separation (H). Default is 55.
234: Separation (C). Default is 55.
PFU. 21 is default.
235: Separation (L). Default is 36.
442: Registration adjustment for paper fed from bypass.
247: Relative humidity latest value. Default is 50.
8 is default.
248: Drum temperature latest value. Default is 25.
450-0 through 466-7 are for paper aligning adjustment at
270: Developer temperature latest value. Default is 25.
copier registration for all cassettes, long size, short
280: Forced idling for toner recycle.
size, middle size, thick paper. Default for 450-0
286: Laser power adjustment. Default is 60.
thru 450-2 is 22. Default for 451-0, -1, -2 is 14.
305: Lead edge to trail edge image shift. 105 is default.
455-0, -2, -2 is 38. Default for 458-0 thru 464-2 is
306: CCD primary scan deviation. 127 is default.
10. Default for 466-0 thru 466-7 is 0. 474-0 and
310: Scan peak detection.
474-1 default is 24. 474-2 default is 33.
311: Scan (red) value. Default is 76.
497-0 thru 497-5: Laser/drawer side to side adjustment.
312: Scan (blue) value. Default is 62.
128 is default for each.
313: Scan (green) value. Default is 160.
501: Manual exposure adjustment in photo mode; center.
340: Scan copy length reproduction ratio adjust. 134 is
128 is default.
default.
503: Manual exposure adjustment in text/photo mode;
350: Scan shading position adjustment. Default is 128.
center. 128 is default.
351: Scan shading position using document feeder.
504: Manual exposure adjustment in text mode; center.
Default is128
128 is default.
354: ADF adjustment for one-sided original. 10 is default.
505: Manual exposure adjustment in text/photo mode,
357: ADF transport motor fine adjustment. 50 is default.
light side. 33 is default.
358: ADF side to side adjustment. 128 is default.
506: Manual exposure adjustment in photo mode, light
359: Scan position adjustment during ADF scan. Default
side. 33 is default.
is 128.
507: Manual exposure adjustment in text mode, light
365: ADF lead edge adjustment for single-side original.
Default is 50.
508: Manual exposure adjustment in photo/text, dark
401: Laser motor fine adjustment; printer. 134 is default.
405: Laser motor fine adjustment; copier. 131 is default.
509: Manual exposure adjustment in photo mode, dark
410: Laser write position; copier 88 is default.
510: Manual exposure adjustment in text mode, dark
411: Laser write position; printer. 88 is default.
421: Laser write position adjustment. 128 is default.
512: Auto exposure adjustment in photo mode. 128 is
424: Exit motor speed adjustment. 160 is default.
default.
430: Lead edge copier void adjust. 9 is default.
431: Left copier void. 0 is default.

195


0 & 5 Mode continued
514: Auto exposure adjustment in text/photo mode. 128
is default.
515: Auto exposure adjustment in text mode. 128 is
default.
532: Range correct/background background adjustment
in text/photo. 32 is default.
in photo. 22 is default.
in text. 46 is default.
535: Range correct/background peak adjustment in
text/photo. 246 is default.
536: Range correct/background peak adjustment in text.
254 is default.
photo. 236 is default.
570: Range correction for originals on glass in text/photo.
Default is 12.
571: Range correction for originals on glass in photo.
Default is 12.
572: Range correction for originals on glass in text.
Default is 22
593-595: Gamma data slope correction for text/photo,
photo and for text. 5 is default.
600: Background adjustment in text/photo. Default is 3.
601: Background adjustment in photo. Default is 3.
602: Background adjustment in text. Default is 3.
609: Scanner gamma switching in document feeder
mode. Default is 0.
620: Sharpness in photo/text. Default is 1.
621: Sharpness in photo. Default is 0.
622: Sharpness in text. Default is 0.
623: Sharpness in photo/dither. Default is 0.
648: Smudged/faint text adjustment in text/photo. Default
is 3.
654, 655: Smudged/faint text adjustment in print for
PS/PCL. Default is 5.
664, 665: Upper value in toner save for print PS/PCL.
Default is 136.
667-0 thru -4: Copied image density. Defaults are 0, 19,

25, 31, 44.
672-0 thru -4: Printer image density. Defaults are 0, 19,
25, 31, 56.
693: Range correction of original on ADF in photo/text.
Default is 12.
694: Range correction of original on ADF in photo.
Default is 12.
695: Range correction of original on ADF in text. Default
is 22.
820, 821, 822: Range correction/text peak adjustment in
text/photo, text and photo. Defaults are 246, 236,
254.
825, 826, 827: Range correction for original on glass
adjustment in text/photo, text and photo. Defaults
are 12.
830, 831, 832: Range correction for original thru ADF
are 12.
835, 836, 837: Range correction/background peak
are 32, 46 16.
845, 846, 847: Density adjustment manual/center for
text/photo, text and photo. Defaults are 128.
850, 851, 852: Density adjustment manual/light for
855, 856, 857: Density adjustment manual/dark for
860, 861, 862: Density adjustment automatic for
865-0, 1, -2: Sharpness adjustment for text/photo in 40% or
less reduction, 41-80%, 81 & up%. Defaults are 0.
866-0, -1, -2: Sharpness adjustment for text in 40% or less
reduction, 41-80%, 81 & up%. Defaults are 0.
867-0, -1, -2: Sharpness adjustment for photo in 40% or
0 & 7 mode: Hold down the 0 and 7 keys while turning on power. This allows you to print test patterns. There are
four different types of test patterns. Press Start to start. Press Stop/clear to stop.
111 is primary scan.
113 is secondary scan.
142 is a grid.
149 is solid black.

196


0 & 8 Mode. Turn power off. Hold down 0 and 8 keys while turning on power. Enter the code with the number keys.
Press Start. Use the number keys to change values. Press "Interrupt" to lock in. Shut power to exit. Use
Function/clear if you wish to erase a value. Use the # key to enter (-) negative values.
202: Optional external counter. 0 is none. 1 is coin. 2 is key card. 3 is key counter.
203: Line adjustment mode. 0 is factory. 1 is line. 0 is default.
204: All clear timer to reset operation panel to standard settings. If set to 0, will not reset. 1 10 X 15 seconds.
205: Energy save timing. 0 is no energy save. 1-5 is the value X 30 seconds. Beyond that, 6-15 will give times of 3
minutes through 60 minutes.
206: Automatic power off. 0 is none. 1 is set in sysfunc30.
224: Bypass size select. Default is 14.
226: PFU size select. 14 choices (0-13).
229-245-1: Paper size selections for different sizes from all locations.
250: Your telephone number. Use number keys. For - use the monitor/pause key.
251: PM cycle counter. This is the number of copies you want the machine to call for a PM at. If set to "0," there will
be no PM indicator. Default is 72,000 for e-163; 90,000 for e-203.
252: PM count. This is the number of copies that have been run since the last PM.
253: Error history count.
300: Maximum copies that can be made if this is set. 0 is 999. 1 is 99. 2 is 9.
337-0 thru -389: Counts for various paper sizes, modes, options, accessories, etc. 306-0 thru -16: Counts for various
paper sizes in print mode. Defaults are 0.
400: Fuser errors (thermistor status). If 0, no errors. 1-19 is the number of fuser errors that occurred. Sub code in 400.
0 is no error. 1 is C41 once. 2 is C41 continuously. 3 is C46. 4 is C43. 5 is C44. 6 is C45. 7 is C44. 8 is C45. 9 is
C44. 10 is C47. 11 is C47. 12 is C48. 13 is C49. 14 is C47. 15 is C48. 16 is C49. 17 is C47. 18 is C48. 19 is
C49. To Clear: Enter "0." Press "ENTER."
404-0 thru 413: Fuser roller temperature settings in many different conditions.
414: Toner density correction. Default is 0. 0 is no correction. 1 is.1% lower. 2 is .2% lower. 3 is .5% lower 4 .6% lower.
5 is .8% lower. 6 is 1.0% lower. 7 is 1.3% lower.
424 thru 453: Various fuser settings in various situations.
455: Toner supply amount. 0 is default/normal (1.00). 1 is 0.75. 2 is 0.50. 3 is 0.30. 4 is 2.0 5 is 1.5.
462: ADF setting for switchback operation of mixed size originals.
463: Scan control status. Default is 0. Each number is an abnormality. Apparently, setting to 0 is a reset. 1 is white
level. 2 is peak detection. 3 is G adjustment problem. 4 is B adjustment problem. 5 is YG adjustment problem. 6
is white level.
471: Postcard (Japan only).
476-0 thru -3: Fuser temperature settings.
480: Paper source priority. 0 is letter. 1 is drawer. 2 is LCF (might mean PFU).
481: Auto cassette change. 0 is none. 1 is on.
482: Retry feed if set to 1. No retry if 1.
483: Pre run of laser motor (polygon motor): 0 starts when original is set on ADF tray or glass. 1 is off. 2 is when
original on ADF tray.
486: Auto stop pre run of polygon motor. 0 is stop at 15 seconds. 1 at 30 seconds. 2 at 45 seconds. Applies only if 483
is set to 0 or 2.
502: Error diffusion and dither in photo mode. default is 1.
515 thru 537-3: Fuser settings.
538: Image density default. 0 is auto. 1 is light 3. 2 is light 2. 3 is light 1. 4 is center 5. 5 is dark 1. 6 is dark 2. 7 is dark
3. Default is 0.
539-0 thru 541-3: Fuser settings.
550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is text. Default is 0.
604: Auto paper size. 0 is APS. 1 is AMS. 2 is none.
607: ADF priority. 0 is press start. 1 will cause machine to start automatically if documents in ADF feed tray.
611: Book original. 0 is left to right. 1 is right to left.
618: Mixed size originals priority. 0 is same size. 1 is mixed sizes.
641: Document feeder automatic sorting mode. 0 is non-sort. 1 is staple. 2 is sort. 4 is rotate-sort.

197


642: Finisher priority. 0 is non-sort. 5 is rotate-sort. 6 is magazine sort.
655: Reset 05/08 codes to default.
672: Departmental management information initialization. Requires code, then press Start.
695: Toner remaining check. If 0, 08-971 (toner check) is changed to 3 and toner near-empty is off. Opposite of set to 1.
698: Limit to paper exit related to 08-699.
699: Limit number of exits for 08-698.
805 thru 826: Charge bias settings.
830: Transfer DC. 128 is default.
831: Separation DC. 128 is default.
833 thru 837: Developer bias corrections for OHP. Defaults are 107.
838: Recycled toner switched if 0. Not switched if 1.
839: Humidity sensor control. 0 is default. 1 is not used. 2 is auto toner sensor only. 3 is without transfer and separation.
840 thru 863: Developer bias corrections in various modes. Defaults are 128.
864 thru 867: Charge bias corrections. Developer bias correction. 128 is default.
868, 869: Transfer DC. 128 is default.
870, 871: Separation. 128 is default.
872 thru 877: Laser power correction in various modes. 128 is default.
883, 884: Laser power correction in GDI and normal modes. 136 and 110 are defaults.
900, 921: Various ROM versions.
949: Auto interrupt.
971: Toner near empty threshold. 0 is long. 1 is default. 2 is short. 3 is off.
1372 thru 1411: Various counters.
1628-0, -1: Drum life correction switching; reverse rotation.
1913: Processing function LED blink.
List print mode: Press 9 and Start while turning on power. This will print memory dump lists.
Access mode: Press 8 and Start while turning on power. Requires department access to be enabled in Func-18,
bit 2. Press Start. Access code will flash. Press Start to store value. To delete an access code, enter mode
and use Interrupt key to find. Press Function/clear and possibly Function/clear again to delete.
Function setting mode: Press 1 and * while turning on power. Select the function with the number keys. Press
Start. Enter the code with the number keys. Press Start. The only function available is code 18, bit-2 for
department code. 0 is no. 1 is yes.
components but there are substantial differences in options, accessories, service modes, etc. For this reason,
we have assigned them two separate sections but since parts overlap is about 98% they share one parts section
which is listed with the e-studio 163/203.


198


Speed: 16 / 20 copies per minute
H: 19; W: 24; D: 26; Weight: 72 lbs.
165: $2,700.00
205: $3,100.00
CONSUMABLES
SUPPLY
DESIGNATION
YIELD
Toner .................................. T-1640................................24,000

Developer ............................ D-2320 ...................72,000/90,000
SUPPLY
DESIGNATION
YIELD
Drum .................................... OD-1600.................72,000/90,000

ACCESSORY / OPTION
MODEL DESIGNATION
Automatic document feeder ...................MR-2017............ ADF
Reverse automatic document feeder .....MR-3019......... RADF
Original cover (if no document feeder)....KA-1640PC ..............
Duplex unit .............................................MD-0103............ADU
Paper feed pedestal (550-sheet) ............KD-1013 ............ PFP
Paper feed controller ..............................GH-1050............ PFC
ACCESSORY / OPTION
MODEL DESIGNATION
Drawer module for PFP .........................MY-1028 ...................
External keyboard ...................................GJ-1040....................
Scanner kit .............................................GA-1200 ...................
Expansion memory (64MB) ....................GC-1240 ...................
Network printer kit ...................................GA-1190 ...................
Fax kit .....................................................GD-1220 ...................
components but there are substantial differences in options, accessories, service modes, etc. For this reason, we
have assigned them two separate sections but since parts overlap is about 98% they share one parts section
which is listed with e-studio 163/203.
To read total count: Enter User Function. Total count will display in top right of screen.
Process unit (drum cleaner and developer units) removal: Open duplex cover and transfer unit. Open front door
and remove toner cartridge. Unplug one connector from developer unit, loosen two screws and slide out the
process unit. Unplug two connectors, remove two screws and unhook latch to remove process unit front cover.
With front cover off, lift drum/cleaner unit off of developer unit. You probably have to pull it slightly to the rear to
separate it from the engaging pins.
Discharge LED removal: Remove drum/cleaner unit as described above. Unhook latch at rear and lift of discharge
assembly while undoing the harness.
Charge corona removal: Remove discharge LED assembly as described above. Remove charge corona by pulling
and sliding towards rear.
Drum removal: Remove process unit from machine, remove drum/cleaner unit from process unit, remove discharge
LED assembly and charge corona; all as described above. Rotate the drum-shaft/lever in front of the drum/cleaner
unit and remove it. Lift the drum out of the drum/cleaner unit.
Drum blade replacement: Remove drum as well as the charge corona and discharge LED board. (all described
immediately above). Remove two screws that mount the drum blade.
Drum separator pawls: Each is mounted to the drum/cleaner unit by one screw. Do this only with the drum removed
from the unit. After removing the assembly, you must disassemble it to replace the pawl.
Drum recovery blade (lower seal blade): Remove separator finger assemblies first. Then remove two screws to
remove and replace the recovery blade.

199


Ozone filter: Open duplex cover, release latch and take off rear guide (looks like a curved lever). Remove one screw
in the cover and then remove the ozone filter.
Developer replacement: Service manual says to perform service mode 05-280 before emptying developer but they
dont say why. Open duplex and transfer cover. Open front door and remove toner cartridge. Unplug one
connector from developer unit, loosen two screws and slide out the process unit. Unplug two connectors, remove
two screws and unhook latch on left side of cover to remove cover. With front cover off, lift drum/cleaner unit off of
developer unit and set the drum/cleaner unit aside. Remove the two screws that mount the cover to the developer
unit. Slide the cover off and empty the old developer. To replace developer, the manual suggest that you use a
jig which appears to be a funnel/spout that goes on the developer bottle. I am certain that you will do fine without
it if you are careful. Add the bottle of developer to the unit and reassemble. Go to 0 & 5 mode, sub-code 200 for
developer calibration.
Fuser unit: Open right side door though manual says to remove right rear cover. Unplug three connectors and remove
two screws; one each at front and rear of fuser. Lift fuser out to the right side.
Waste toner is recycled back to the developer unit.

See Parts And Maintenance Items in Toshiba E-Studio 163/ 203.

TROUBLE CODES
These may not display automatically. If the machine has a jam ("Clear paper") or
you can read these codes. To
read them, press down the "8" key and the Clear/Stop key at the same time. All codes, except fuser errors are
reset by turning the machine off and back on again.
Service Errors
E02: Fuser jam.
C01: Main motor drive problem.
E03: Jam at turn on.
C04: PFP main drive problem.
E09: Registration jam.
C07, C08: Exit motor drive problem.
E11: Duplex feed jam.
C15: PFP upper tray problem
E12: Bypass jam.
C16: PFP lower tray problem.
E13: Cassette jam.
C21: CIS error.
E14: PFU jam.
C41: Fuser thermistor or low temperature.
E15: Upper PFP jam.
E16: Lower PFP jam.
C44: Fuser problem after warm-up.
E21: PFU transport jams.
E30: PFP upper transport jam.
To reset fuser errors: Go to service mode 08-400. To
Clear: Enter "0." Press "ENTER." Shut power off
E32: PFP upper jam.
and turn back on again.
E33, E35, E36: PFP lower transport jam.
C55: Communication problem between RADF and
E40: Transfer cover open.
scanner.
E41: Front door open during copy cycle.
C56: Communication problem between PFC board.
E42: PFP open during copy cycle.
C97: HVT; charge corona.
E44: PFP cover open jam.
C99: PFC microcomputer.
E51: Duplex jam.
E71 thru E87: RADF jams.
CA2: Laser HSYNC problem.
F14: Counter problem.
E01: Exit jam.
SIMULATIONS / SERVICE MODE
Turn power off and back on again to exit the mode.
0 & 5 Adjustment mode: Hold down 0 and 5 keys while turning on power.
0 & 8 Setting mode: Hold down 0 and 8 keys while turning on power.
1 & 3 Function mode: Hold down 1 and 3 keys while turning on power.
RAM clear mode: Hold down a specific key while turning on power.
Country mode: Hold down 0 & 2 while turning on power.

200


Test modes: For all of the following, press User Functions when in Ready. Then, press * # * *. This will allow
the following to be performed:
Auto test: Automatically performs a set of tests.
Maintenance: Memory clear, fax, etc.
Individual test: Test one item at a time using the
Service list: Print protocol trace, total errors, etc.
number keys.
Function: Print function list.
Test result list: Printout.
Test modes escape method: Press User Functions.
Function test: Test each function.
Then press * # * *.
0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once
in the mode, press the number key of choice (or in some cases use up/down arrow keys) for the particular code
you want. Then press "Enter". Then use the number keys to change the setting. Then press "ENTER" to lock in
the new value. Press "FAX" to make a test copy. Use # to change to a negative (-) value. Shut power to
escape. To print a test pattern in this mode, use the Fax key and press Start. Use 0 for bypass, 1 for
cassette, 2 for PFU, 3 and 4 for PFP upper and lower cassettes.
200: Auto toner set up (Developer calibration.) This is a bit different than the others. You will not change the setting
0 & 5 while turning on power. Enter 200 with number keys. Press Enter key. Allow the machine to cycle for
about two minutes. The machine will not stop running, but the reading on the display will stabilize. It should land
between 2.35-2.45 volts, though it might be expressed in three digits (232-248). If it is not 2.32-2.48, put it there,
using the up/down button. Press "ENTER" key to lock in. Shut power and reinstall toner cartridge.
359: Scan position adjustment during RADF scan.
Default is 128.
141.
365: RADF lead edge adjustment for single-side original.
Default is 50.
366:
RADF
lead edge adjustment for two-sided original.
220: Transfer DC output. Default is 128.
Default
is 50.
401:
Laser
motor
fine adjustment; printer. 134 is default.
222: Transfer DC (L). Default is 108.
405:
Laser
motor
fine adjustment; copier. 131 is default.
233: Separation (H). Default is 55.
410: Laser write position; copier 88 is default.
234: Separation (C). Default is 55.
411: Laser write position; printer. 88 is default.
235: Separation (L). Default is 36.
421: Laser write position adjustment. 128 is default.
247: Relative humidity latest value. Default is 50.
422: Laser write position adjustment for fax. 128 is default.
248: Drum temperature latest value. Default is 25.
424: Exit motor speed adjustment. 128 is default.
270: Developer temperature latest value. Default is 25.
425: Fax exit motor speed adjustment. 128 is default.
280: Forced idling for toner recycle.
430: Lead edge copier void adjust. 9 is default.
286: Laser power adjustment. Default is 60.
431: Left copier void. 0 is default.
305: Lead edge to trail edge image shift. 105 is default.
432: Right copier void. 110 is default.
306: CCD primary scan deviation. 121 is default.
433: Trail edge copier void. 153 is default.
310: Scan peak detection.
434-0: Bottom margin adjustment; reverse side in duplex.
311: Scan (red) value. Default is 76.
Default is 29.
312: Scan (blue) value. Default is 62.
434-1:
Right margin adjustment; reverse side in duplex.
313: Scan (green) value. Default is 160.
Default
is 29.
435:
Printer
lead
edge void. 24 is default.
default.
436:
Left
printer
void.
0 is default.
437:
Right
printer
void.
0 is default.
351: Scan shading position using document feeder.
438:
Printer
trail
edge
void.
0 is default.
Default is128
440:
Laser
registration
adjustment
for paper fed from
354: RADF adjustment for one-sided original. 10 is default.
upper
cassette.
14
is
default.
355: RADF adjustment for two-sided original. 10 is default.
356: RADF EEPROM initialization. RADF sensor
PFU. 21 is default.
automatic adjustment.
442:
Registration
adjustment for paper fed from bypass.
357: RADF transport motor fine adjustment. 50 is default.
8
is
default.
358: RADF side to side adjustment. 128 is default.

201


443: Registration adjustment for paper fed from LCF
444: Registration adjustment for paper fed from PFP. 8 is
(probably means PFP upper cassette, since this
default.
machine has no LCF). 8 is default.
445: Registration adjustment for duplex paper. 8 is default.
448-0 through 466-7 are for paper aligning adjustment at copier registration for all cassettes, long size, short size,
middle size, thick paper. Default for 448-0 thru 449-2 is 14. Default for 450-0 thru 450-2 is 22. Default for 451-0, 1, -2 is 14. 455-0, -2, -2 is 38. Default for 458-0 thru 464-2 is 10. Default for 466-0 thru 466-7 is 0. 474-0 and
474-1 default is 24. 474-2 default is 33.
497-0 thru 497-5: Laser/drawer side to side adjustment.
128 is default for each.
498-0, -1: Laser primary start write position in duplex.
609: Scanner gamma switching in document feeder
128 is default.
mode. Default is 0.
128 is default.
621: Sharpness in photo. Default is 0.
623: Sharpness in photo/dither. Default is 0.
648: Smudged/faint text adjustment in text/photo. Default
128 is default.
is 3.
505: Manual exposure adjustment in text/photo mode,
654, 655: Smudged/faint text adjustment in print for
PS/PCL. Default is 5.
664, 665: Upper value in toner save for print PS/PCL.
Default is 136.
667-0 thru -4: Copied image density. Defaults are 0, 19,
25, 31, 44.
672-0 thru -4: Printer image density. Defaults are 0, 19,
25, 31, 56.
676-0 thru -4: Printer image density in toner save.
Defaults are 0, 19, 25, 31, 44.
693: Range correction of original on RADF in photo/text.
Default is 12.
694: Range correction of original on RADF in photo.
default.
Default is 12.
695: Range correction of original on RADF in text.
is default.
Default is 22.
700: Binarized threshold adjustment for FAX-text. Default
default.
is 120.
text/photo. 32 is default.
is 33.
photo. 22 is default.
is 33.
534: Range correct/background peak adjustment in text.
710, 714: Density adjustment in manual/center; photo
46 is default.
and text/photo. Defaults are 128.
570: Range correction for originals on glass in text/photo.
715, 719: Density adjustment in manual/light; photo and
Default is 12.
text/photo. Defaults are 33.
720, 724: Density adjustment in manual/dark; photo and
Default is 12.
725, 729: Density adjustment in auto/light; photo and
Default is 22
593-595: Gamma data slope correction for text/photo,
820, 821, 822: Range correction/text peak adjustment in text/
photo and for text. 5 is default.
photo, text and photo. Defaults are 246, 236, 254.
596-0 thru 599-2: Gamma balance adjustments in
825, 826, 827: Range correction for original on glass
various modes. Default is 128.
are 12.

202


830, 831, 832: Range correction for original thru RADF
are 12.
835, 836, 837: Range correction/background peak
are 32, 46 16.
845, 846, 847: Density adjustment manual/center for
850, 851, 852: Density adjustment manual/light for
855, 856, 857: Density adjustment manual/dark for
860, 861, 862: Density adjustment automatic for

865-0, 1, -2: Sharpness adjustment for text/photo in 40% or
866-0, -1, -2: Sharpness adjustment for text in 40% or less
reduction, 41-80%, 81 & up%. Defaults are 0.
867-0, -1, -2: Sharpness adjustment for photo in 40% or
1300-0, -1: Laser polygon motor speed fine adjustment in
Fax mode. Default is 128.
Press Enter. Use the number keys to change values. Press "Enter" to lock in. Shut power to exit.
259: Network limits. Default is 14.
202: Optional external counter. 0 is none. 1 is coin. 2 is
key card. 3 is key counter.
260: Web data retention. Default is 10.
203: Line adjustment mode. 0 is factory. 1 is line. 0 is
261: User interface for bypass. Default is 0.
default.
262: Bypass size setting. Default is 0.
204: All clear timer to reset operation panel to standard
263: Network admin password. Default is 123456.
settings. If set to 0, will not reset. 1 10 X 15
265: Network max email capacity. Default is 30.
seconds.
266: Network fax capacity. Default is 30.
205: Energy save timing. 0 is no energy save. 1-5 is the
267: Electronic filing when hard drive is full. Default is 0.
value X 30 seconds. Beyond that, 6-15 will give
273: Scan partial size email transmit. Default is 0.
times of 3 minutes through 60 minutes.
274: Page by page fax internet transmission. Default is 0.
206: Automatic power off. 0 is none. 1 is set in
276: User default setting for density adjustment. 0 is auto.
sysfunc30.
1-5 is steps -5 through -1. 6 is 0 (center-default). 7-11
209: Email format. O is TIFF, 1 is PDF.
is manual density steps +1 through +5.
221: User language selection in UI. Default to 0.
281: Resolution default. Default is 1 (200dpi).
222: Key counter. Default is 0.
283: Original mode default. 0 is text. 1 is text/photo. 2 is
223: User interface key.
photo. Default is 0.
224: Bypass size select. Default is 14.
284: Scan mode default. 0 is single. 1 is tablet. 2 is book.
225: Cassette size select. 14 choices (0-13).
0 is default.
226: PFU size select. 14 choices (0-13).
285: Rotation angle of original. 0 is 0 degrees. 1 is 90.
227: PFP upper cassette size select. 14 choices (0-13).
286: Paper size default for original. Default is 0
228: PFP lower cassette size select. 14 choices (0-13).
(automatic). 19 is mixed.
229-245-1: Paper size selections for different sizes from
290-299: Raw printing job in network situations. Not
all locations.
covered here.
250: Your telephone number. Use number keys. For -
300: Maximum copies that can be made if this is set. 0 is
use the monitor/pause key.
999. 1 is 99. 2 is 9.
251: PM cycle counter. This is the number of copies
305-0 thru -389: Counts for various paper sizes, modes,
you want the machine to call for a PM at. If set to
options, accessories, etc. 306-0 thru -16: Counts for
"0," there will be no PM indicator. Default is 72,000
various paper sizes in print mode. Defaults are 0.
for e-165; 90,000 for e-205.
400: Fuser errors (thermistor status). If 0, no errors. 1-19
252: PM count. This is the number of copies that have
is the number of fuser errors that occurred. Sub
been run since the last PM.
code in 400. 0 is no error. 1 is C41 once. 2 is C41
continuously. 3 is C46. 4 is C43. 5 is C44. 6 is
C45. 7 is C44. 8 is C45. 9 is C44. 10 is C47. 11 is
254: Paper feed data for letter. Default is 0.
C47. 12 is C48. 13 is C49. 14 is C47. 15 is C48. 16
255: PFP installation. 0 is automatic. 1 is PFP single
is C49. 17 is C47. 18 is C48. 19 is C49. To Clear:
cassette. 2 is PFP two cassettes. 4 is neither installed.
Enter "0." Press "ENTER."
258: FSMS connected or not. Default is 1.

203


404-0 thru 413: Fuser roller temperature settings in many
different conditions.
414: Toner density correction. Default is 0. 0 is no
correction. 1 is.1% lower. 2 is .2% lower. 3 is .5%
lower 4 .6% lower. 5 is .8% lower. 6 is 1.0% lower.
7 is 1.3% lower.
424 thru 453: Various fuser settings in various situations.
455: Toner supply amount. 0 is default/normal (1.00). 1 is
0.75. 2 is 0.50. 3 is 0.30. 4 is 2.0 5 is 1.5.
463: Default is 0. Each number is an abnormality.
Apparently, setting to 0 is a reset. 1 is white level.
2 is peak detection. 3 is G adjustment problem. 4
is B adjustment problem. 5 is YG adjustment
problem. 6 is white level. 7 is black level.
464: Scan LED setting. 0 is default/off.
471: Postcard (Japan only).
476-0 thru -3: Fuser temperature settings.
480: Paper source priority. 0 is letter. 1 is drawer. 2 is
LCF (might mean PFU). 3 is PFP upper cassette. 4
is PFP lower cassette.
481: Auto cassette change. 0 is none. 1 is on.
483: Pre run of laser motor (polygon motor): 0 starts
when original is set on RADF tray or glass. 1 is off.
2 is when original on RADF tray.
486: Auto stop pre run of polygon motor. 0 is stop at 15
seconds. 1 at 30 seconds. 2 at 45 seconds.
Applies only if 483 is set to 0 or 2.
502: Error diffusion and dither in photo mode. default is 1.
510: Fax automatic transmission if 0. Default is 1.
538: Image density default. 0 is auto. 1 is light 3. 2 is light
2. 3 is light 1. 4 is center 5. 5 is dark 1. 6 is dark 2.
7 is dark 3. default is 0.
550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is
text. Default is 0.
603: Automatic duplexing default. 0 is disabled. 1 is 1
side/2 side. 2 is 2 side/2 side.
607: RADF priority. 0 is press start. 1 will cause machine to
start automatically if documents in RADF feed tray.
615: Memory size information.
617: Print setting without department code.
618: Mixed size originals priority. 0 is same size. 1 is
mixed sizes.
631: User interface custom mode choices.
638: Time differences.
641: Document feeder automatic sorting mode. 0 is nonsort. 1 is staple. 2 is sort. 4 is rotate-sort.
642: Finisher priority. 0 is non-sort. 5 is rotate-sort. 6 is

magazine sort.
649: Magazine sort. 0 is left to right. 1 is right to left.
650: 2 in 1 and 4 in 1 in order of placement. 0 is
horizontal. 1 is vertical.
655: Reset 05/08 codes to default.
660: Auto-forward fax.
661: Auto-forward email.
666: Clear SMS partition.
669: NVRAM initialize (system all clear).
672: Departmental management information initialization.
Requires code, then press Start.
684: Rebuild database.
685: Paper feed by turns from RADF in duplex (whatever
that means). Default is 1.
688: User Interface (UI) shortcut key. Default is 3.
690: CF formatting.
691: Template function setting. Default is 1.
693: Initialize NIC.
695: Toner remaining check. If 0, 08-971 (toner check) is
changed to 3 and toner near-empty is off. Opposite
if set to 1.
698: Limit to paper exit related to 08-699.
699: Limit number of exits for 08-698.
702 thru 711: Remote maintenance settings.
712, 713, 714: 250-sheet limit for GDI printing, printing
and fax if set to 1.
715-720: Remote controlled functions.
721: Will not call service center if 0. Call service center
for all problems if 1. All except jams if 2.
723, 726, 727, 728, 729, 730: HTTTP proxy settings.
767: Service required notification by email.
768: Remote maintenance email address.
772: Dealer name.
773: Log-in name.
775 thru 796: Remote settings for maintenance.
805 thru 826: Charge bias settings.
830: Transfer DC. 128 is default.
831: Separation DC. 128 is default.
833 thru 837: Developer bias corrections for OHP.
Defaults are 107.
838: Recycled toner switched if 0. Not switched if 1.
839: Humidity sensor control. 0 is default. 1 is not used.
2 is auto toner sensor only. 3 is without transfer
and separation.
857 thru 863: Developer bias corrections in various
modes. Defaults are 128.
864 thru 867: Charge bias corrections. Developer bias
correction. 128 is default.
868, 869: Transfer DC. 128 is default.

204


870, 871: Separation. 128 is default.
872 thru 877: Laser power correction in various modes.
128 is default.
883, 884: Laser power correction in GDI and normal
modes. 136 and 110 are defaults.
905: RADF last page processing (blank paper or not).
900 thru 934 (except 905): Various ROM versions.
945: Network 2-way setting.
947: Initialization after software upgrade.
949: Auto interrupt.
971: Toner near empty threshold.0 is long. 1 is default. 2
is short. 3 is off.
973: PCL feed code.

978, 979: Raw printing jobs.
995: Serial number display.
1002 thru 1141: Network related.
1372 thru 1411: Various counters.
1440 thru 1491: Network related.
1628-0, -1: Drum life correction switching; reverse
rotation.
1913: Processing function LED blink.
1951 thru 1955: ROM versions.
1958: CF display.
1960 thru 1996: Network settings.
1 & 3 Function mode: Hold down 1 and 3 keys while turning on power. Use up/down arrow keys to select a test
menu. Press Enter.
01: Operation panel
05: SRAM
09: CODEC
02: Print
06: DRAM
10: Outputs
03: Modem
07: Clock IC
11: Printer board
04: Sensors
08: Scanner
Operation panel: 0 or X is displayed when keys are tested.
Print: Various test patterns.
Sensor test: Previously described as inputs by Toshiba. Each is an included in an 8-bit softswitch. These are
displayed on the control panel and each has a Display position.
Display position: Soft switch bit: Item (sensor/input)
I7: 2: PFU interlock switch
I1: 5: Bypass connected
I8: 6: External counter
I1: 4: Bypass sensor
I8: 4: Fuser switch
I2: 6: Drawer detect
I8: 3: Developer switch
I2: 5: Paper empty
I9: 5: HVT problem (charge?)
I4: 5: PFU paper empty
S1: 6: Document feeder installed
I5: 6: PFU drawer detect
S1: 5: Document cover sensor
I5: 5: PFU feed sensor
S1: 4: CIS home sensor
I6: 6: 24volts
S2: 6 thru 2: APS sensors
I6: 5: PFC connection
S3: 6 thru 0: Document feeder sensors
I6: 4: PFU connection
S4: 6 thru 0: Document feeder sensors
I6: 2: Laser motor status (1 is bad. 0 is OK)
P1: 6 thru 0: PFP sensors
I7: 6: Registration sensor
P2: 6 thru 0: PFP sensors
I7: 5: Exit sensor
I7: 3: Front door interlock
SRAM test: Press Enter. Test will take place and an error message will display if anything is wrong.
DRAM test: Press Enter. Test will take place and an error message will display if anything is wrong.
CLOCK IC test: Press Enter. Test will take place.
SCANNER test: Press Enter.
CODEC test: Press Enter.

205


Outputs: The following are outputs in the 1 & 3 function mode. Enter the number of the code, using the number keys.
Then press "Enter". This will test the component. Clear/stop ends the test. Some require a second press of the
Start button to stop the test. In some cases you must enter a second code (50 digits higher) to stop the test. In
some cases, another press of the Start key will reverse the item, or cause it to move another step. Shut power to
exit the mode.
Note: 101-121 must be turned off with 151-171, (50 digits higher.)
256: Transfer corona.
101: Main motor (off with 151).
261: Scan motor.
102: Toner motor on (off with 152).
267: Contact sensor light source.
103: Laser motor at 600 dpi (off with
153).
278: PFP upper cassette tray lift
motor.
108: Registration clutch (off with
225: PFP transport clutch.
158).
280: PFP lower cassette tray lift
226: PFP upper cassette feed
motor.
109: PFP motor (off with 159).
clutch.
281: RADF feed motor.
110: Duplex motor (off with 160).
228: PFP lower cassette feed clutch.
282: RADF feed motor-reverse.
118: Laser (off with 168).
235: Discharge LED.
283: RADF read motor.
120: Exit motor; forward (off with
236: Fan; slow.
170).
284: RADF reverse motor.
237: Fan; fast.
121: Exit motor; reverse (off with
285: RADF reverse motor-reverse.
249: Developer bias -DC.
171).
410: Fan-low speed.
252: Charge corona.
201: Paper pickup solenoid.
411: Fan-high speed.
253: Separator bias.
202: PFU pickup solenoid.
255: Transfer guide bias.
Printer board test: Press Enter.
Auto Test: USER FUNCTION 05 test mode, press Enter. Press 01 auto test. This will automatically diagnose the
machine by running the following tests: Flash ROM, SRAM, DRAM, MODEM, SCANNER, CODEC, printer,
phonebook.
Individual test: USER FUNCTION 05 test mode, press Enter. Press 02 individual test. Press Enter. You can then
test the following items: Document feeder, operation panel keys, LEDs, LCD, speaker, sensors, printer.
Test result list: USER FUNCTION 05 test mode, press Enter. Press 03 test result list. NG will display if anything
tests defective.
Function test: USER FUNCTION. * # **. 05 TEST MODE. Press Enter. 04 FUNCTION TEST. Press Enter. Select
item. Press Enter.
Maintenance: USER FUNCTION. * # **. 05 TEST MODE. Press Enter. 05 MAINTENANCE. Press Enter. Use
up/down arrow keys to select Memory clear. Press Item. Select item. Press Enter. The following will be
cleared.
Func/sysfunc/uad, adjustment mode (05), setting mode (08), journal data, fax errors, counters (scan, prints, jobs,
paper size), drum info (prints, toner count), speed dials, department codes, secure receive data, station name,
ID number, polling password, pending faxes and stored jobs.
Memory Write: USER FUNCTION. * # **. 05 TEST MODE. Press Enter. 05 MAINTENANCE. Press Enter. Use
up/down arrow keys to select Memory write. Press Item. Enter hexadecimal address. Press Enter. Enter the
data, press Enter.
Service list: USER FUNCTION. * # **. 05 TEST MODE. Press Enter. 06 SERVICE LIST. Press Enter. Use
up/down arrow keys to select the list you want. Press Enter. Lists available are Protocol trace, total errors,
function *(05 and 08) and memory dump.

206

TOSHIBA E-STUDIO E-520 / 600 / 720 / 850

Oce/Imagistics 5530/6030/7230/8530.
Panasonic DP-7240/8540.
Speed: 52/60/72/85 copies per minute.
Dimensions: Machine without any accessories: H: 48; W:
28; D: 31; Weight: 463 lbs.
520: $18,500. 600: $23,000. 720: $28,000. 850: $36,000.
CONSUMABLES
TOSHIBA 520 / 600 / 720 / 850
TOSHIBA SUPPLY ............ DESIGNATION
STATED YIELD
Toner: ............................... T-6000.............15,000 per cartridge

Developer: ........................ D-6000 ....... 450K/500K/575K/600K
Drum: ................................ OD-6510 .... 450K/500K/575K/600K
Waste toner bottle: ............ TB-6510 ..... 225K/250K/288K/300K
Staple cartridge for MJ-1028. Staple-600..............................2,000
Staple cartridge
for MJ-1027/1028 ....... Staple-700..............................5,000
PM kits: Same designations used by both Panasonic and Toshiba
PM kit 1 (MO-KIT-6000) .... 6LE15200000:
Includes developer, corona wire, charge grid, drum cleaner
brush, drum blade, three drum separator fingers
and transfer belt.
PM kit 2 (MA-KIT-6000) ..... 6LE15221000:
Includes toner filter and ozone filter.
PANASONIC 7240 / 8540

PANASONIC SUPPLY DESIGNATION
STATED YIELD
Toner: ....................... DQ-TUQ60/ DQ-TBQ11 .. 15,000 per cart.

Developer: ................ DQ-ZQ600/ DQ-DVQ11 ........ 575K/600K
Drum: ........................ DQ-HK500 ............................ 575K/600K
Waste toner bottle: .... DQ-BFK10 ............................ 288K/300K
TOSHIBA SUPPLY ........... DESIGNATION
STATED YIELD
PM kit 3 (FR-KIT-6000)...... 6LE06677000: Includes heat roller,

pressure roller, six separator fingers, cleaning web,
two cleaning web one-way bearings and
cleaning web pusher roller.
PM kit 4 (PM-KIT-6000C)... 6LE15201000:
Includes all items in PM kits 1, 2 and 3.
PM kit 5 (PM-KIT-6000) ..... 6LE15202000: Includes all items in
PM kits 3 and 4 (which already includes PM kits 1 and 2).
PM kit 6 (ROL-KIT-81CST) 6LA06886000: Includes three
rollers (presumably paper pickup, feed and separator).
PM kit 7 (DF-KIT-8110)...... 6LA09452000: Includes document
feeder belt, pickup roller and separator roller.
PANASONIC SUPPLY DESIGNATION
STATED YIELD
Staple cartridge
for DA-FS850...... FQ-SS66 ....................................... 2,000
Staple cartridge for DA-FS855
(saddle-stitch) ..... FQ-SS50 ....................................... 5,000

Toshiba Accessory
Designation
Finisher (multi-position stapler)................................... MJ-1027

Finisher (saddle-stitch) ............................................... MJ-1028
Finisher (saddle-stitch; 100-sheet).............................. MJ-1029
LCF ............................................................................MP-4004
Finisher guide rail ....................................................... KN-1017
Punch unit................................................................... MJ-6003
Inserter ....................................................................... MJ-7001
Fax board ...................................................................GP-1170
Parallel interface kit .................................................... GF-1140
Wireless LAN module .................................................GN-1040
Toshiba Accessory
Designation
PCI slot ...................................................................... GO-1050

Scrambler board .........................................................GP-1040
Bluetooth module ....................................................... GN-2010
Printer kit.................................................................... GM-1050
Printer/scanner kit ...................................................... GM-2040
Scan upgrade kit........................................................ GM-4010
Antenna ..................................................................... GN-3010
Data overwrite kit ........................................................GP-1060
Coin controller harness .............................................. GQ-1040

207


Panasonic Accessory
Designation
Finisher (multi-position stapler) ................................DA-FS850

Finisher (saddle-stitch) .............................................DA-FS855
LCF ........................................................................ DA-MA850
Punch unit .................................................................DA-SP81
Inserter .....................................................................DA-ST850
Fax board ............................................................... DA-FG850
Parallel interface kit ................................................... GF-1140
Panasonic Accessory
Designation
Wireless LAN module ................................................GN-1040

PCI slot ....................................................................DA-SL850
Scrambler board ..................................................... DA-SC850
Printer kit ................................................................ DA-PR850
Printer/scanner kit ................................................... DA-PS850
Data overwrite kit ..................................................... DADS850
Total count: Press Total Copy Quantity key on control panel. It is above the Image and to the right of the ready
indicator.
Toner cartridge drive unit: Remove inner front right side cover. Unplug one connector, loosen one screw and take off
bracket. Slide the pin (might be sort of an axle/hinge for the drive assembly) down and rotate (the pin or the
assembly-cant tell which) 90 degrees. Lift the cartridge drive assembly and remove.
Charge corona unit: Remove toner cartridge drive unit (described above). Remove left inner cover (three screws).
Remove one screw and charge corona can be slid out.
Drum/cleaner unit: Open front door. Remove charge corona (described above). Unplug one connector and remove
two screws for cleaner unit and remove cleaner unit.
Toner recycle unit: Remove toner cartridge drive unit (described above). Remove left inner cover (two screws).
Unplug one connector and remove two screws to remove toner recycle unit.
Developer unit: Remove toner recycle unit (as described above). Turn shaft (at right of dev unit) to release developer
unit. Unplug one connector and slide unit out. Remove two screws and lift off top cover. Empty old developer and
replace with new. Do simulation 05-200 to calibrate new developer.
Drum removal: Remove toner cartridge drive unit, charge corona and cleaner unit as described above. Remove the
drum thermistor (one screw and one connector). Turn cam on drum unit to release cleaning blade pressure.
Remove drum shaft (held in with three screws). Lift drum out of unit. Disassemble drum by removing three screws
on its front end (after removing from cleaner unit). Service manual recommends that you be careful reassembling
the drum so that the gap plate (near end of drum) does not get caught on the drum shaft and to be sure there is no
gap when reassembling.
Drum cleaner blade: Remove drum (as described above). Remove cleaning blade cover (four screws). Blade is held
in by one screw.
Drum recovery blade (lower seal blade): Remove drum cleaner blade (as described above). Recovery blade is
removed by peeling it off and then replacing with new one (comes with self-stick surface).
Drum cleaning brush: Remove drum/cleaner unit and drum (as described above in drum removal). Slide out shaft on
rear of cleaner unit. Remove and replace brush.
Image quality sensor (on drum/cleaner unit): With drum/cleaner unit out of the machine (as described above in
drum removal) remove this; it is held to the center of the cleaner unit by two screws and one connector (looks like
a flat ribbon cable).
Drum separator fingers: Remove drum/cleaner unit as described above in drum removal. Remove drum thermistor
(see drum removal above) and image quality sensor (described above). Remove plate on rear of drum unit (two
screws). Remove E-ring from cam on bottom. Slide separator finger shaft towards front. Separator fingers are
mounted to shaft by one screw and one E-ring. Note carefully how they are mounted and assembled. There are
weight screws which apparently serve as counter-balances and there is a locating pin. Also, the center finger is
different than the outer two.
Fuser unit: This fuser unit, rather than a heat lamp, uses something called an IH Coil to heat the roller.
Fuser unit removal: Open front door. Remove the IH cover (two screws, on front of fuser). Remove two screws to take off
the knob cover. Remove four screws and release four power supply harnesses to fuser. Unplug four connectors.
Remove two screws and open the other IH cover. Remove one screw on bottom and lift user up and out.

208


Fuser cleaning web: The web remaining can be checked visually through a small square hole on the front of the fuser
unit. Fuser unit does not have to be removed from machine to replace web. Slide out to service position. Remove
top cover (two screws). Remove four E-rings and four bushings to remove the web. Then remove one E-ring, one
bushing, another E-ring, two gears, one pin and another bushing to remove the shaft. Remove two more E-rings,
two washers and two one-way bearings to remove the web pusher roller. Note the position of the one-way
bearings so that they are installed properly. Also, manual says to check the position of the pin near the two gears
(might be a double gear). This is probably a drive pin that goes inside the gear and could be lost or missed.
It is suggested that you be sure to take up the slack in the new web and to rotate the fuser knob 10-15 times to get
the web situated. Also, use PM support mode 6S to reset fuser web counter. Fuser web reset in PM support mode.
While holding down 6 and Start, turn on power. Press 2. Press Start. Select the fuser web or whatever other
item you wish to reset count of. Go from main screen to clear screen. Select the unit or sub-unit to clear and press
Reset. You may have to press Initialize after that. Sorry, the manual is very confusing, using graphics, arrows,
dotted lines and a flow chart that I cannot repeat here.
Fuser web cleaner is (apparently) reset in 0 & 9 mode. The fuser cleaning web is 1252-0 to 8 and the cleaning web
roller is 1254-0 to 8.
When you first power up, the web motor will run for abut a minute to rotate the web. There does not appear to be
an error code that will prevent the machine from operating when the web is finished. However, if the web is
allowed to run out, you can have damage to the fuser unit. A web reset may be just for reference.
Waste toner: When symbol displays, customer must call for service. Replacing waste bottle is a technicians function
but neither the owner manual nor the service manual says if it will stop the machine from operating.
Transfer unit: Open front door. Release handle and slide transfer unit out of machine. Remove one screw to remove
the handle. Remove two screws and take off the front cover. Unplug two connectors; you must raise the belt up to
reach one of them. Remove the clip on the front and slide the bearing to the inside. Remove four screws and slide
the transfer unit to the rear. Raise it in front and lift off by raising it 90 degrees. When reinstalling, be sure that the
lever goes under the cam. Observe it before you remove the unit to see what this means.
Once the transfer belt is out of the unit, remove two screws and turn the driving roller to help you remove the belt
from the unit. Install the new belt, being careful not to touch the surface. Be sure that the link plate is installed
properly.
Transfer belt cleaning brush: Remove transfer unit and transfer belt (as described above). Remove the three gears.
Remove one screw and the plate spring. Slide the guide to the rear and pull up on it. Remove one clip and
bushing. Push the brush towards the rear. Slide the shaft to the front and pull out.
Transfer belt cleaning blade: Remove transfer unit. The blade appears to be mounted under the belt so you would
have to remove the belt unit from the transfer unit also, though the manual does not say so. The blade is held in
with three screws.
Ozone filter: Right rear (as viewed from front) corner of machine. Remove one screw to remove housing and replace
filter.
Toner filter: Remove rear cover. Slide out toner filter and replace.
PARTS AND MAINTENANCE ITEMS TOSHIBA 520 / 600 / 720 / 850

PART DESCRIPTION
ADF slit glass....................................6LA01979000....... 34 2.................

Auger motor (cylindrical)...................6LE09545000....... 31 12...............
Bypass actuator ................................6LA04653000....... 10 24...............
Bypass clutch....................................6LA04768000....... 11 13...............
Bypass feed roller .............................4401773050 ......... 10 35...... 100K
Bypass photo interrupter...................C0-10813000 ....... 10 23...............
Bypass pickup roller..........................6LA04694000....... 10 36...... 100K
Bypass separator roller.....................4406347610 ......... 11 35...... 100K
Bypass separator wrap spring ..........4406347640 ......... 11 34...............
Bypass width sensor board...............6LE09176000....... 12 9.................
Cassette backstop (large piece) .......6LA29061000....... 51 22...............
Cassette backstop (small piece).......6LE03705000....... 51 32...............
PART DESCRIPTION
Casters (4)........................................ 6LA00890000 .......4 2 ..................

CCD ................................................. 6LE08099000 .......34 1 ................
CCD ribbon cable ............................. 6LE09223000 .......34 11 ..............
Charge corona area micro switch..... E0-05032000 ........39 13 ..............
Charge corona assembly
(MAIN-CH-6510) .......................... 6LE15234000 .......204 3 ..............
Charge corona block; front ............... 6LA02258000 .......40 3 ................
Charge corona block; rear................ 6LA02297000 .......40 4 ................
Charge corona cleaner motor........... 6LE04111000 .......39 8 ................
Charge corona grid (GRID-340) ...6LA02260000 ....40 27 ... 450K/500K/
................................................ .......................... ............. 575K/600K
Charge corona pad.......................6LA02276000 ....40-10 ... 450K/500K/
................................................ .......................... ............. 575K/600K

209


PART DESCRIPTION
Charge corona wire......................4402308040 ......40 19 ... 450K/500K/

................................................ .......................... ............. 575K/600K
Control panel display board ............. 6LE07534000 ....... 3 29 ................
Control panel inverter board............. 6LE07530000 ....... 3 30 ................
Control panel start button................. 6LE07503000 ....... 3 2 ..................
Control panel switch board............... 6LE07535000 ....... 3 31 ................
Control panel touch screen .............. 6LE07524000 ....... 3 28 ................
DA-FS850 Finisher
stapler assembly (850)................. 4G30820000 ......... 19 0 ................
Developer ......................................... D-6000 .................. .... 450K/500K/
.................................................... .............................. ..... 575K/600K
Developer doctor blade .................... 4406333260.......... 44 30 ..............
Developer drive area fan.................. 6LE09167000 ....... 42 13 ..............
Developer drive motor...................... 6LE09160000 ....... 42 22 ..............
Developer fan (horizontal in cowling)6LE09187000 ....... 42 25 ..............
Developer gear; 08s045................... 4406332590.......... 43 9 ................
Developer gear; 10h017 mg (2) ....... 4406332650.......... 43 29 ..............
Developer gear; 10h020 (850) ......... 6LE04538000 ....... 44 19b ............
Developer gear; 10h023-R
(520/600/720)............................... 6LE04535000 ....... 44 19a ............
Developer gear; 10h024 (850) ......... 4406332600.......... 43 10b ............
Developer gear; 10h024 idler........... 6LE04537000 ....... 43 1 ................
Developer gear; 10h025-390 ........... 6LE04512000 ....... 43 30 ..............
Developer gear; 10h025-390
(520/600/720)............................... 6LE04512000 ....... 44 16a ............
Developer gear; 10h031-PDR (850) 4405332630.......... 44 16b ............
Developer gear; 10h19
(520/600/720)............................... 6LE04513000 ....... 43 10a ............
(ROLLER-MGN-L340).................. 6LA02381000 ....... 43 20 ..............
(ROLLER-MGN-TR)..................... 4406332450.......... 43 14 ..............
(ROLLER-MGN-U340) ................. 6LA02380000 ....... 43 17 ..............
Developer sensor ............................. 6LE04520000 ....... 44 33 ..............
Developer unit (520/600/720)........... 6LE15204000 ....... 204 1A............
Developer unit (850)......................... 6LE15203000 ....... 204 1B............
Document feeder actuators (3) ........ 6LA09173000 ....... 91 6 ................
Document feeder board ................... 6LE04801000 ....... 88 13 ..............
Document feeder drive motor........... 6LA09142000 ....... 83 27 ..............
Document feeder empty actuator..... 6LA09171000 ....... 81 11 ..............
Document feeder exit actuator ......... 6LA09197000 ....... 84 20 ..............
Document feeder exit sensor ........... 6LA09150000 ....... 84 1 ................
Document feeder exit sensor ........... 6LA09158000 ....... 85 1 ................
Document feeder feed belt.........6LA09003000 ........ 81 20 .....600K orig
Document feeder feed roller.......6LA09004000 ........ 81 21 .....600K orig
Document feeder feed sensors (3)... 6LE00883000 ....... 81 29 ..............
Document feeder motor .................. 6LA04821000 ....... 87 14 ..............
Document feeder motor .................. 6LA09141000 ...... 86 19 ..............
Document feeder motor .................. 6LA09144000 ....... 87 13 ..............
Document feeder open/close
interlock micro switch ................... 6LA09018000 ....... 88 101 ............
Document feeder photo interrupter .. 6LE04819000 ....... 83 36 ..............
Document feeder photo interrupters (3) 6LE00883000 ....... 91 103
Document feeder pickup motor (round) 6LE04822000 ....... 86 20 ..............
Document feeder sensor.................. 6LE00886000 ....... 82 31 ..............
Document feeder sensor.................. 6LE00886000 ....... 85 15 ..............
Document feeder separator roller .. 6LA09005000...... 82 22...600K orig
Document feeder switch................... 6LA09018000 ....... 86 13 ..............
Document feeder transport actuator ... 6LA09170000 ....... 80 16 ..............
Document feeder transport sensor... 6LE00883000 ....... 90 103 ............
PART DESCRIPTION
Document feeder tray .......................6LA15903000 ....... 90 31...............

Document feeder tray sensor board .6LE04820000 ....... 93 14...............
Document feeder white mat..............6LA09130000 ....... 92 3.................
Drum (D-6000)............................. 6LA23011000 ... 203 2....450K/500K/
................................................ .......................... ..............575K/600K
Drum cleaner blade (BL-6000D).. 6LE19374000 ... 49 9......450K/500K/
................................................ .......................... ..............575K/600K
Drum cleaner brush (B-6000) ...... 6LE19369000 ... 48 38....450K/500K/
................................................ .......................... ..............575K/600K
Drum cleaner unit sensor..................6LE09115000 ....... 50 16...............
Drum drive motor ..............................6LE09158000 ....... 41 18...............
Drum drive motor board....................6LE09183000 ....... 41 22...............
Drum seal blade (recovery blade).....4406328840 ......... 49 15...............
Drum separator finger; 1............ 6LE04130000...... 49 4......450K/500K/
.............................................. ............................ ..............575K/600K
Drum separator finger; 2............ 6LA15294000...... 49 14....450K/500K/
.............................................. ............................ ..............575K/600K
Drum thermistor ................................6LE09110000 ....... 50 12...............
Drum/cleaner assembly
(CLN-DRUM-6000) .......................6LE15207000 ....... 203 2...............
Electrical section fan.........................6LE09299000 ....... 54 8.................
Erase lamp........................................6LE09407000 ....... 39 11...............
Exposure lamp..................................6LE09308000 ....... 36 3.................
Exposure lamp inverter board...........6LE09311000 ....... 36 4.................
Exposure lamp ribbon cable .............6LE09212000 ....... 36 6.................
Fans (3 in duct area).........................6LA07126000 ....... 33 3.................
Fans (left side; 2) ..............................6LE09166000 ....... 15 12...............
Feed drive motor...............................6LE09189000 ....... 6 2...................
Front door switch actuator ................6LE03121000 ....... 1 4...................
Fuser cleaning A23web motor .........6LE09234000 ....... 25 16...............
Fuser cleaning web (CW-6000) ... 6LE19372000 ..... 27 11..450K/500K/
................................................ ............................ ............575K/600K
Fuser cleaning web one-way
clutch/bearing (2) ..................... 6LA05468000 ..... 27 35..450K/500K/
................................................ ............................ ............575K/600K
Fuser cleaning web pushing roller
(PR-6000W)............................. 6LE19373000 ..... 27 12..450K/500K/
................................................ ............................ ............575K/600K
Fuser drive board..............................6LE06661000 ....... 24 16a.............
Fuser drive gear................................6LA05260000 ....... 26 11...............
Fuser drive motor..............................6LE09157000 ....... 24 5.................
Fuser fan...........................................6LE09166000 ....... 24 17...............
Fuser heat roller (HR-6000-U) ..... 6LE19370000 ..... 26 2....450K/500K/
................................................ ............................ ............575K/600K
Fuser heat roller bearings
(BRG-6812ZZ) ..............................6LA05255000 ....... 26 9.................
Fuser heat roller heat coil insert
(ASY-COIL-IH390-100).................6LE06680000 ....... 26 5a...............
Fuser heat roller pawl springs ..........6LE06638000 ....... 28 10...............
Fuser heat roller pawls (SCRAPER-212;
(6 needed but 12 to package).. 4402491630........ 28 22..450K/500K/
................................................ ............................ ............575K/600K
Fuser knob........................................6LR06629000....... 28 7.................
Fuser knob spring .............................4401758710 ......... 28 6.................
Fuser photo interrupters (2) ..............C0-10814000 ....... 25 112.............
Fuser pressure roller (HR-6000-L). 6LE19371000 ... 26 1....450K/500K/
.................................................. .......................... ............575K/600K
Fuser pressure roller bearings
(BRG-6905ZZ; 2) ..........................4406323720 ......... 26 6.................
Fuser pressure roller inner collars
(COLER-BRG-HR)........................4401902550 ......... 26 7.................

210


PART DESCRIPTION
Fuser pressure roller pawls

(SCRAPER-P/R; 5).......................4401758770 ......... 28 9.................
Fuser thermistor (1) ..........................4406379760 ......... 27 28...............
Fuser thermistor
(3 in assembly with harness) ........6LE09610000....... 27 6.................
Fuser thermostat (2) .........................6LA07172000....... 27 4.................
Fuser unit (520/600/720;
FUSER-6000-115) ........................6LE06706000....... 204 5A ............
Fuser unit (850; FUSER-8500-115)..6LE06709000....... 204 5B ............
Hard drive .........................................G0-00360000 ....... 54 11...............
HVT...................................................6LE09307000....... 53 7.................
Interlock switch ? ..............................E0-08294000........ 29 108.............
Interlock switch ? ..............................E0-08442000........ 29 24...............
Laser board (520/600/720) ...............6LE09543000....... 32 7a...............
Laser board (850) .............................6LE09543100....... 32 7b...............
Laser fan...........................................6LE09166000....... 32 9.................
Laser unit (520/600/720)...................6LE07257000....... 32 1a...............
Laser unit (850).................................6LE07258000....... 32 1b...............
Logic board (520)..............................6LE09570000....... 53 2a...............
Logic board (600)..............................6LE09570100....... 53 2b...............
Logic board (720)..............................6LE09570200....... 53 2c...............
Logic board (850)..............................6LE09570300....... 53 2d...............
MJ-1027 Finisher to copier harness 44209701000 ....... 6 0...................
MJ-1027/1028 Finisher buffer actuator..44209773000 ....... 13 10...............
MJ-1027/1028 Finisher
buffer assembly ............................44210754000 ....... 13 0.................
MJ-1027/1028 Finisher buffer
photo interrupter ...........................6LE67827000....... 13 17...............
MJ-1027/1028 Finisher casters (4) ...44221070000 ....... 4 11.................
MJ-1027/1028 Finisher center
feeder actuator..............................4402962020 ......... 12 4.................
MJ-1027/1028 Finisher center feeder
gate assembly (11 fingers) ...........44209756000 ....... 12 1.................
MJ-1027/1028 Finisher center feeder
photo interrupter ...........................6LE67809000....... 12 20...............
MJ-1027/1028 Finisher center feeder rollers
(large; 4) .......................................4402962100 ......... 12 11...............
circuit board (rear) ........................4G30848000 ........ 4 29.................
MJ-1027/1028 Finisher circuit board
(small-front?).................................6LE00885000....... 1 12.................
MJ-1027/1028 Finisher exit tray .......6LA54515000....... 3 20.................
exit tray actuator ...........................44209611000 ....... 3 6...................
MJ-1027/1028 Finisher exit tray
photo interrupter ...........................6LE67841000....... 3 11.................
MJ-1027/1028 Finisher feeder
drive motors (square; 2-4.1w).......6LA54528000....... 9 3...................
photo interrupters (2) ....................6LE67827000....... 10 18...............
switch in duct?? ............................6LE67812000....... 10 37...............
MJ-1027/1028 Finisher inlet
feeder assembly A (?) ..................4G30824000 ........ 14 0.................
MJ-1027/1028 Finisher inlet
feeder assembly B (?)...................4G20830000 ........ 14 0.................
MJ-1027/1028 Finisher inlet feeder
assembly motor (4.1w) .................6LA54528000....... 14 17...............
MJ-1027/1028 Finisher inlet feeder
photo interrupters (2) ....................6LE67827000....... 14 16...............
MJ-1027/1028 Finisher latch assembly.6LE68090000....... 30 0.................
PART DESCRIPTION
lower tray actuator........................ 6LA54559000 .......8 9 ..................
lower tray assembly ..................... 4G30793000 .........8 0 ..................
MJ-1027/1028 Finisher lower tray flap .. 4A32006000 .........8 1 ..................
lower tray motor ........................... 4K11102000 .........8 10 ................
MJ-1027/1028 Finisher lower tray
photo interrupter ........................... 6LE67827000 .......8 6 ..................
micro switch (rear)........................ 4402350120..........5 20 ................
MJ-1027/1028 Finisher motor mount
motor (18w) .................................. 6LE67821000 .......29 4 ................
photo interrupter (many)............... 6LE67827000 .......2 14 ................
MJ-1027/1028 Finisher stapler......... FB45390000 .........19 26 ..............
MJ-1027/1028 Finisher stapler
motor (round) ............................... 44209879000........19 16 ..............
MJ-1027/1028 Finisher stapler
photo interrupter ........................... 6LE67827000 .......19 20 ..............
MJ-1027/1028 Finisher stapler tray photo interrupters
(2-near bottom motor) .................. 6LE67827000 .......18 40 ..............
MJ-1027/1028 Finisher stapler tray photo interrupters
(2-upper rear) ............................... WG85708000........18 46 ..............
MJ-1027/1028 Finisher stapler tray
unit actuator ................................. 44209844000........17 7 ................
MJ-1027/1028 Finisher stapler tray
unit assembly ............................... 4G30810000 .........17 0 ................
MJ-1027/1028 Finisher stapler tray unit motor (2.3w;
with disk on end-cylindrical) ......... 44209851000........17 17 ..............
MJ-1027/1028 Finisher stapler tray unit motor
(3.1w; round, under) ..................... 4402351440..........18 39 ..............
MJ-1027/1028 Finisher stapler tray unit motor
(4w; with disk on end-cylindrical) . 4402961870..........17 31 ..............
MJ-1027/1028 Finisher swing
assembly actuator ........................ 4402961250..........15 10 ..............
assembly belts (tires? 2) .............. 4402961220..........15 2 ................
MJ-1027/1028 Finisher swing assembly
photo interrupter ........................... 6LE67827000 .......15 9 ................
assembly sensor .......................... 4402350570..........15 22 ..............
MJ-1027/1028 Finisher swing guide unit
actuator (long arm) ....................... 4A31989000 .........16 2 ................
MJ-1027/1028 Finisher swing guide
unit arm assembly ........................ 4G30813000 .........16 9 ................
MJ-1027/1028 Finisher swing guide
unit assembly ............................... 4G30811000 .........16 0 ................
MJ-1027/1028 Finisher upper
tray actuator ................................. 6LA54559000 .......7 9 ..................
tray assembly ............................... 4G30787000 .........7 0 ..................
MJ-1027/1028 Finisher upper tray flap . 4A32006000 .........7 1 ..................
MJ-1027/1028 Finisher upper tray
micro switch.................................. 6LA54561000 .......7 37 ................
tray motor ..................................... 4K11102000 .........7 10 ................
MJ-1027/1028 Finisher upper tray
photo interrupter ........................... 6LE67827000 .......7 6 ..................
MJ-1028 Finisher inner side plate assembly
(including motor; 855) .................. 44209930000........27 1 ................
MJ-1028 Finisher lower
guide assembly (855) ................... 44209926000........26 0 ................

211


PART DESCRIPTION
MJ-1028 Finisher lower guide assembly

motor (855)................................... 6LE67822000 ....... 26 11 ..............
MJ-1028 Finisher lower guide assembly
photo interrupters (2).................... 6LE67841000 ....... 26 15 ..............
MJ-1028 Finisher motor mount
drive assembly (855).................... 44209939000........ 29 0 ................
MJ-1028 Finisher motor
mount motor (57.9w) .................... 6LE67820000 ....... 29 3 ................
MJ-1028 Finisher motor mount
photo interrupters (2).................... 6LE67831000 ....... 29 5 ................
MJ-1028 Finisher saddle
actuator (lower) ............................ 4402968240.......... 23 46 ..............
actuator (round)............................ 44209894000........ 20 53 ..............
MJ-1028 Finisher saddle actuator (top). 4402967790.......... 23 3 ................
MJ-1028 Finisher saddle circuit board .. 4G30849000 ......... 23 140
MJ-1028 Finisher saddle delivery
assembly actuator ........................ 4402969460.......... 27 10 ..............
MJ-1028 Finisher saddle delivery assembly
photo interrupter........................... 6LE67841000 ....... 27 19 ..............
guide assembly ............................ 4G30827000 ......... 24 0 ................
micro switches (3) ........................ 4400790510.......... 21 15 ..............
MJ-1028 Finisher saddle motor
(10.5w; round) .............................. 6LE67832000 ....... 20 56 ..............
photo interrupter (many)............... 6LE67841000 ....... 20 12 ..............
MJ-1028 Finisher saddle rollers
(large-like rolling pins; 2) .............. 44209891000........ 20 28 ..............
MJ-1028 Finisher saddle rollers
(small; 2-like feed tires) ................ 4402967930.......... 21 16 ..............
MJ-1028 Finisher
stapler assembly (855)................. 6LE68124000 ....... 25 0 ................
MJ-1028 Finisher to
copier harness (855) .................... 44209702000........ 6 0 ..................
MJ-6003 Punch unit actuator ........... 44209971000........ 2 35 ................
MJ-6003 Punch unit box .................. 44209961000........ 2 5 ..................
MJ-6003 Punch unit motor
(2.8w; round, under frame)........... 44209963000........ 2 22 ................
MJ-6003 Punch unit photo interrupter... 44209666000........ 2 17 ................
MJ-6003 Punch unit punch driver board 44210024000........ 2 44 ................
MJ-6003 Punch unit slide encoder... 44209988000........ 3 14 ................
MJ-6003 Punch unit slide motor
(9.2w, cylindrical) ......................... 44209984000........ 3 10 ................
MJ-6003 Punch unit slide
photo interrupters (2).................... 44209985000........ 3 11 ................
MJ-6003 Punch unit slide
photo sensor board ...................... 44209993000........ 3 9 ..................
MJ-7001 Inserter actuator ................ 6LA09869000 ....... 1 22 ................
MJ-7001 Inserter actuator ................ 6LA09879000 ....... 4 14 ................
MJ-7001 Inserter casters (2) ............ 6LA10242000 ....... 2 5 ..................
MJ-7001 Inserter circuit board ......... 6LA54835000 ....... 11 41 ..............
MJ-7001 Inserter clutch.................... 6LA54839000 ....... 10 26 ..............
MJ-7001 Inserter fan ........................ 6LA54838000 ....... 11 12 ..............
MJ-7001 Inserter feeder actuator..... 6LA09964000 ....... 8 52 ................
MJ-7001 Inserter
feeder actuator (? tiny) ................. 6LA09938000 ...... 8 24 ................
MJ-7001 Inserter feeder actuator
(long shaft) ................................... 6LA09939000 ....... 8 25 ................
MJ-7001 Inserter feeder roller (1) .... 6LA09950000 ....... 8 43 ................
MJ-7001 Inserter feeder roller (2) .... 6LA09920000 ....... 8 13 ................
MJ-7001 Inserter motor; bottom....... 6LA10029000 ....... 11 11 ..............
PART DESCRIPTION
MJ-7001 Inserter motor; top .............6LA10057000 ....... 11 14...............

MJ-7001 Inserter operation board ....6LR67310000....... 1 7...................
MJ-7001 Inserter operation
panel switch (1).............................6LA10224000 ....... 1 6...................
MJ-7001 Inserter operation
panel switches (2).........................6LA10223000 ....... 1 5...................
MJ-7001 Inserter photo interrupters (2) .6LE08830000 ....... 1 21.................
MJ-7001 Inserter photo interrupters (3) .6LE00883000 ....... 11 27...............
MJ-7001 Inserter rear frame
micro switch ..................................6LA09085000 ....... 5 21.................
MJ-7001 Inserter rear frame
push switch ...................................6LA09987000 ....... 5 22.................
MJ-7001 Inserter tray actuator..........6LA10173000 ....... 3 10.................
MJ-7001 Inserter tray circuit board ...6LA54842000 ....... 3 6...................
MJ-7001 Inserter tray
photo interrupter (several) ............6LE00883000 ....... 3 14.................
MP-4004 Large capacity feeder board ..6LE07930000 ....... 1 25.................
MP-4004 Large capacity feeder
caster/roller (1)..............................6LA10382000 ....... 8 14.................
casters (2).....................................6LE07847000 ....... 1 46.................
MP-4004 Large capacity feeder clutch ..4401969940 ......... 4 45.................
feed roller .....................................6LA04047000 ....4 20 . 500K feeds
main motor (36.6w).......................6LA62281000 ....... 1 1...................
micro switch (front) .......................E0-05578000........ 2 18.................
micro switch actuator ....................6LA10983000 ....... 2 12.................
MP-4004 Large capacity feeder motor
(cylindrical; drives belt) .....................6LE07848000 ....... 3 18.................
MP-4004 Large capacity
feeder motor belt...........................4401908140 ......... 3 17.................
paper feed actuator.......................6LA10499000 ....... 5 36.................
MP-4004 Large capacity feeder paper feed area
photo interrupters (2) ....................C0-10813000 ....... 4 36.................
paper feed clutch ..........................4401969940 ......... 5 27.................
paper feed photo interrupter .........C0-10813000 ....... 5 109...............
MP-4004 Large capacity feeder paper feed roller
(2 on shaft)....................................6LE05723000 ....... 5 17.................
photo interrupters (3) ....................6LA10813000 ....... 2 5...................
pickup or feed roller ?? .................6LA10749000 ....4 31 . 500K feeds
pickup rollers (2) ...........................6LA10352000 ....5 28 . 500K feeds
separator roller..............................6LA10749000 ....4 31 . 500K feeds
Optical SLG board ............................6LE09597000 ....... 38 1.................
Optics area fan .................................6LE09167000 ....... 34 10...............
Ozone filter in duct area
(FLTR-OZN-800-390) .............. 6LE06360000 ... 33 23....450K/500K/
................................................ .......................... ..............575K/600K
Ozone filter in duct area (
FLTR-OZN-R190-390)............. 6LE06359000 ... 33 25....450K/500K/
................................................ .......................... ..............575K/600K
Paper feed actuator ..........................6LA03951000 ....... 7 34.................
Paper feed actuator .........................6LA03881000 ....... 7 30.................

212


PART DESCRIPTION
Paper feed actuator

(large; paper empty?) ...................6LA03870000....... 7 19.................
Paper feed clutch (2) ........................6LA15184000....... 7 26.................
Paper feed photo interrupter (5) .......C0-10813000 ....... 7 18.................
Paper feed roller (2)........................6LA04047000 ....7 38 ....200K feeds
Paper feed separator roller (1)........6LA04042000 ....7 52 ....200K feeds
Platen glass ......................................6LA01965000....... 35 12...............
Platen shading plate .........................6LA01973000....... 35 19...............
Power switch.....................................E0-08495000........ 29 11...............
Rear frame photo interrupters (4) .....C0-10813000 ....... 30 26...............
Registration actuator.........................6LA15024000....... 16 3.................
Registration motor ............................6LE09196000....... 16 26...............
Registration photo interrupter ...........C0-10813000 ....... 16 6.................
Registration roller (skinny) ................6LE05720000....... 16 10...............
Registration roller (thicker)................6LE05769000....... 16 8.................
Reverse drive assembly board .........6LE09140100....... 13 19...............
Reverse drive assembly
exit motor (lower) ..........................6LE09169000....... 13 24...............
Reverse drive assembly motor (upper) .6LE09156000....... 13 5.................
Reverse open duplex actuator..........6LA05675000....... 15 21...............
Reverse open duplex switch/actuator ...6LE09175000....... 15 25...............
Reverse open gate
(4 fingers, 4 paddles) ....................6LE03113000....... 14 10...............
Reverse open photo interrupters (2) ....C0-10813000 ....... 15 14...............
Reverse open switch ........................E0-01853000........ 15 11...............
Scan cable; front...............................6LE08088000....... 35 3.................
Scan cable; rear................................6LE08089000....... 35 4.................
Scan home photo interrupter ............C0-10813000 ....... 34 101.............
Scan motor .......................................6LE08046000....... 35 6.................
System board....................................6LE09599000....... 54 2.................
Tandem LCF motor...........................6LE09179000....... 8 22b...............
Tandem LCF photo interrupters (4) ..C0-10813000 ....... 8 14b...............
Toner auger motor (small motor) ......6LE09546000....... 45 26...............
Toner filter.................................... 4406334920.... 42 124 .... 450K/500K/
................................................ ........................ ................ 575K/600K
PART DESCRIPTION
Toner micro switch ........................... E0-05032000 ........45 18 ..............

Toner motor...................................... 6LE09159000 .......45 27 ..............
Transfer belt assembly (TR-BLT-6000). 6LE15208000 .......204 4 ..............
Transfer belt cleaning blade
(BL-6510TR) ......................... 6LA23075000 ......23 31 ... 450K/500K/
............................................. ............................. ............. 575K/600K
Transfer belt cleaning brush
(B-6510TR)............................ 6LA23070000 ......23 10 ... 450K/500K/
............................................. ............................. ............. 575K/600K
Transfer belt (BT-6510TR) ........ 6LA23065000 ......22 18 ... 450K/500K/
............................................. ............................. ............. 575K/600K
Transport actuator ............................ 6LE05704000 .......17 6 ................
Transport belt auger spring .............. 6LE08800000 .......23 17 ..............
Transport belt drive assembly actuator . 4406338400..........19 6 ................
Transport belt drive assembly clutch... 6LA15184000 .......19 21 ..............
Transport belt drive cam motor
(cylindrical) ................................... 6LE09171000 .......18 7 ................
Transport belt drive motor ................ 6LE09170000 .......18 26 ..............
Transport belt drive photo interrupter .... C0-10813000 ........18 2 ................
Transport belt drive photo interrupter.....C0-10814000 ........18 3 ................
Transport belt guide assembly
clutches (2)................................... 6LA15184000 .......20 21 ..............
Transport belt guide assembly sensor .. E0-05780000 ........20 28b ............
Transport belt guide assembly sensor .. E0-05781000 ........20 28c
Transport belt guide assembly
switch/actuators (3) ...................... 6LE09239000 .......20 23 ..............
Transport belt
guide assembly thermistor ........... 6LE71198000 .......20 31b ............
Transport belt roller (B-6510TR) ...... 6LA23070000 .......23 10 ..............
Transport motor................................ 6LE09520000 .......17 2 ................
Transport photo interrupter .............. C0-10813000 ........17 5 ................
Tray up motor (lift motor).................. 6LE09162000 .......31 34 ..............
Used toner motor.............................. 6LE09545000 .......46 2 ................
Used toner motor.............................. 6LE09546000 .......47 15 ..............
Waste toner bottle (PS-TB6510) ...... 66089851..............203 3A............

TROUBLE CODES
These might not display automatically. If the machine has a jam ("Clear paper") or you can read these codes. To
read them you might have to press down the "8" key and the Clear/Stop key at the same time. All codes,
except fuser errors, are reset by turning the machine off and back on again.
To clear fuser errors; turn on power while holding down
C130: 1st drawer motor.
0 & 8. Enter 400. Press Start. Change status
C140: 2nd drawer motor.
to 0. Press "ENTER" or "INTERRUPT." Shut
C150: 3rd drawer motor.
power and turn back on.
C160: 4th drawer motor.
C471,
C472, C473, C474, C475: IH power voltage
C1C0: LCF tray-up motor problem.
(power
supply).
C260: Exposure lamp not detected.
C480:
IH
problem.
C270: Scan home problem.
C481: IGBT problem.
C280: Scan home problem.
C490: IH control problem.
C360:Corona wire cleaner motor.
C4A0: Fuser web at end. This does not seem to stop
C370: Transfer belt cam motor problem.
machine but should be reset in service mode
C411, C412: Fuser low temp or thermistor.
09-1254-0
to 8. Change value to 8????
C443, C445, C446, C447: Fuser temperature problem.
C4B0: Fuser count problem.
C449: Fuser temperature too high.
C550: Communication problem between scanner and
C465, C466, C467, C468: Fuser pressure roller
RADF.
temperature problem.

213


Trouble Codes - continued
C560: Communication between Engine-CPU and PFC.
C570: Communication problem between Engine-CPU
and IPC.
C580: Communication problem between IPC and
finisher.
C590: Communication problem between Engine-CPU
and Laser-CPU.
C730: EEPROM initialization problem in RADF.
C820: RADF Read sensor adjustment error.
C830: RADF original length sensor adjustment error.
C840: RADF small original reverse sensor.
C850: RADF tray lift motor problem.
C860: RADF large original exit sensor problem.
C870: RADF temperature problem.
C940: Engine-CPU problem.
C970: HVT or charge corona.
CA20: Laser H-SYNC problem.
CA30, CA41, CA42, CA43, CA44, CA50, CA90, CAA0,
CAB0, CAC0, CAF0: Laser errors.
CB10: Finisher feed motor.
CB20: Finisher exit motor.
Cb30: Finisher tray lift motor.
CB40: Finisher rear alignment plate motor.
CB50: Staple motor.
CB60: Staple shift motor problem.
CB70: Finisher stack detect sensor.
CB80: Finisher backup RAM problem.
CB90: Finisher paper push plate motor
CBA0: Saddle-stitcher front stitcher motor.
CBB0: Saddle-stitcher rear stitcher motor.
CBC0: Saddle-stitcher alignment motor.
CBD0: Saddle-stitcher guide motor.
CBE0: Saddle-stitcher folding motor.
CBF0: Saddle-stitcher paper positioning plate motor.
CC00: Finisher sensor connector error.
CC10: Finisher micro switch (inlet door, exit door, front
cover).
CC20: Saddle stitcher to finisher communications problem.
CC40: Finisher swing motor.
CC50: Finisher horizontal registration motor.
CC60: Finisher punch motor.
CCC1: Communication problem between finisher and
inserter.
CCD1: Inserter EEPROM problem.
CCE1: Inserter fan problem.
CDF0: Offset tray home separator problem.
CD00: Laser problem.
CD10: Cleaning brush problem.
CD20: Used toner transport problem.
CD30: Recycle toner transport motor.
CD40: Waste toner bag full.
CD50: Fuser web problem.

CE50: Temperature/humidity sensor problem.
CE90: Drum thermistor problem.
CF70: Toner transport motor problem.
CF80: Toner hopper motor locked up.
E010: Exit jam.
E020: Exit jam.
E030: Jam.
E061: 1st drawer incorrect paper size.
E062: 2nd drawer incorrect paper size.
E063: 3rd drawer incorrect paper size.
E064: 4th drawer incorrect paper size.
E065: Bypass incorrect paper size.
E090: Image data delay jam
E110: Duplex jam.
E120: By pass jam.
E130: 1st drawer jam.
E140: 2nd drawer jam.
E160: 4th drawer jam.
E180: LCF jam.
E200: 1st drawer transport jam.
E210: 2nd drawer transport jam.
E250: LCF transport jam.
E260: LCF transport jam.
E2A1: Duplex jam.
E300, 301, 310, 320: 3rd drawer transport jam.
E330, 331, 340, 350, 360: 4th drawer transport jam.
E370: 3rd drawer transport jam.
E380: 4th drawer transport jam.
E410: Front cover open.
E440: Right lower side cover open.
E450: LCF side cover open.
E460: Bypass cover open.
E470: Left exit cover open.
E490: Job separator cover open.
E491: Offset tray cover open.
E510: Duplex exit jam.
E511, 512, 540: Duplex transport jam
E550: Transport jam.
E570: Transport duplex jam.
E580: Reverse section jam.
E590: Exit jam.
E5A0: Exit jam.
E711-E800: RADF jams.
E860, E870: RADF open cover.

214


Trouble Codes - continued
E9F0: Finisher/punch jam.
EA10, A20, A30: Finisher jam.
EA40: Finisher door open.
EA50: Stapler jam.
EA60: Finisher feed in jam (fed too soon).
EA80: Saddle-stitch staple jam.
EA90: Saddle-stitch cover open/jam.
EAA0, EAB0, EAC0: Jams in finisher.
EAE0, EB30: Finisher timing jam; communication error.
EB50, EB60: Finisher transport jam.
EC00, EC10: Finisher feed jam.
EC20, EC30, EC40, EC50: Finisher inserter reverse jam.
EC60, EC70, EC80, EC90: Finisher inserter jam.
ECA0: Paper in inserter.
ECB0: Incorrect paper size for inserter.
ECC0: Inserter jam.
ECD0: Inserter door open.
F100: Hard drive format error.
F101: Hard drive connection.
F102: Hard drive start.
F103: Hard drive time out.
F104: Hard drive data error.
F105: Hard drive.
F106: Point and print partition problem.
F107: /BOX partition.

F108: /SHA partition.
F110: Communication error between System-CPU and
Scan-CPU.
F111: Scan problem.
F120: Database problem.
F130: Invalid MAC address.
Internet, fax, internet-fax, email, etc. error codes are not
listed here. There are several hundred of these
listed: All begin with 1, 2 or 3.
Printer Error Codes
4030: No printer kit.
4031: Hard drive full during print.
4032: Private print only.
4033: Printing data storage (temporary) problem.
4034: e-filing problem.
4035: Fax cannot be sent when local selected.
4036: User authentication error.
A221: Print job cancellation.
A222: Print job power failure.
A290: Output pages exceed specified department code
and user code.
A291: Output pages exceed specified user code.
A292: Output pages exceed specified department code
SERVICE MODE / SIMULATIONS: Hold down the two keys (0 and 1 for example) while turning on power. To exit the
simulations mode, press and hold down the Energy saver button. Or you can shut power off.
0 & 1 Mode: Lights operation panel display.
0 & 3 Mode: These are signals that are supplied by switches and sensors throughout the machine. There are buttons
A, B, C, D, E, F, G, H that will display. This is the button in the below table. You will press the indicated key to
test the item listed.
Inputs: These are signals that enter the main board, and are supplied by switches and sensors throughout the
machine.
Test the input by pressing FAX and COPY and then the number keys listed.
This group is done with fax button off, copy button off, copy LED off and fax LED off.
Key: Button: Description of test
5: G: LCF empty sensor
3: D: 3rd drawer feed sensor
1: A: Intermediate transport sensor
5: H: LCF tray sensor
3: E: 3rd drawer tray-up sensor
1: C: 1st drawer transport sensor
6: A: Bypass paper size sensor
3: F: 3rd drawer bottom sensor
1: D: 1st drawer feed sensor
6: B: Bypass paper size sensor
3: G: 3rd drawer empty sensor
1: E: 1st drawer tray-up sensor
6: C: Bypass paper size sensor
3: H: 3rd drawer detect sensor
1: F: 1st drawer bottom sensor
6: D: Bypass size sensor
4: C: 4th drawer transport sensor
1: G: 1st drawer empty sensor
6: G: Bypass feed sensor
4: D: 4th drawer feed sensor
1: H: 1st drawer detect sensor
6: H: Bypass cover sensor
4: E: 4th drawer tray-up sensor
2: A: Feed cover sensor
7: A: Exit cover sensor
4: G: 4th drawer bottom sensor
2: C: 2nd drawer transport sensor
7: B: Exit sensor
4: H: 4th drawer empty sensor
2: D: 2nd drawer feed sensor
7: C: Fuser transport sensor
5: A: LCF connection
2: E: 2nd drawer tray-up sensor
7: D: Reverse sensor
5: B: LCF set sensor
2: F: 2nd drawer bottom sensor
7: E: Reverse sensor
5: D: LCF feed sensor
2: G: 2nd drawer empty sensor
8: C: Side mis-stack sensor
5: E: LCF tray-up sensor
2: H: 2nd drawer detect sensor
8: D: Side empty sensor
5: F: LCF bottom sensor
3: C: 3rd drawer transport sensor

215


Inputs - continued
8: F: Tandem LCF bottom sensor
8: G: End fence home sensor
8: H: End fence stop sensor
9: E: Exit/reverse section connector
9: F: Horizontal transport sensor

9: G: Horizontal transport sensor
9: H: Horizontal transport sensor
0: D: Finisher (IPC) connection
0: E: Fuser unit switch

0: F: Fuser web motor connection
0: H: Developer unit switch
This group is done with fax button on, copy button off, fax LED on and copy LED on.
7: H: RADF registration sensor
3: H: Toner cartridge empty switch
1: C: Exit sensor
8: A: RADF lift tray lower sensor
4: A: High voltage error
1: E: Lower front cover interlock
switch
8: B: RADF lift tray upper sensor
4: E: Registration sensor
1: F: Waste toner bag full
8: C: RADF small original exit
4: G: Transfer felt release sensor
sensor
1: G: Fuser exit sensor
4: H: Transfer belt contact sensor
8: D: RADF small original reverse
1: H: Upper front cover interlock
5: F: RADF connected
sensor
switch
5: G: RADF open/close switch
8: E, F, G, H: RADF original length
2: A: Registration sensor
5: H: Scan home sensor.
sensors
2: D: Auto-toner sensor connected
6: D, E, F, G, H: APS sensors R, C,
9: G: APS sensor
2: D: Front cover open/close
3, 2, 1
9: H: RADF 24-volt power supply
2: F: Cleaner unit connection
7: A: RADF tray sensor
9: C: Bridge/job separator/offset tray
2: G: Wire cleaner switch
7: B: RADF empty sensor
connected3
2: H: Exit cover sensor
7: C: RADF jam cover sensor
0:
A,
B,
C, D, E, F, G, H: Original
3: A, B: Destination
7: D: RADF open/close switch
tray
width sensors
3: D: Counter connection
7: E: RADF large original exit sensor
3: F: Key counter
7: F: RADF transport sensor
3: G: Toner cartridge detect switch
7: G: RADF read sensor
This group is done with fax button off, copy button on, fax LED off and copy LED on.
1: None: Temperature/humidity sensor temperature
0: A: Printer/scanner dongle
sensor
0: B: Printer kit dongle
2: None: Temperature/humidity sensor humidity reading
0: D: Other USB device dongles
3: None: Drum surface temperature thermistor
0: E: USB judgment for storage devices
By the way. A dongle is something that prevents authentication of software, sort of like a password or key.
0 & 3 Mode-outputs: Shut power. Hold down 0 & 3 keys while turning on power. Enter the number of the code, using
the number keys. Then press "Start." This will test the component. In some cases, Clear ends the test. Some
require a second press of the Start button to stop the test. In some cases you must enter a second code (50
digits higher) to stop the test. In some cases, another press of the Start key will reverse the item or cause it to
move another step. Exit by shutting power. Note: 101-135 must be turned off with 151-185, (50 digits higher),
listed below.
101: Drum motor.
120: Exit motor.
162: Developer motor off.
151: Drum motor off.
170: Exit motor off.
113: Fuser motor.
102: Toner motor on.
121: Exit motor; fast.
163: Fuser motor off.
152: Toner motor off.
171: Exit motor off.
114: Transfer belt motor.
103: Laser motor at 600 dpi on.
122: LCF motor.
164: Transfer motor off.
153: Laser motor off.
172: LCF motor off.
115: Cleaning brush motor.
123: Toner hopper motor.
165: Cleaner motor off.
158: Registration motor off.
173: Toner hopper motor off.
116: Used toner motor.
110: Transport clutch.
166: Used toner motor off.
160: Transport clutch on.
174: Fuser web motor off.
111: Drum separator solenoid.
125: Paper feed motor.
118: Laser.
161: Drum solenoid off.
175: Paper feed motor on.
168: Laser off.

216


0 & 3 Mode - continued
126: Reverse motor on.
176: Reverse motor off.
127: Reverse motor; fast.
128: Reverse motor; reverse.
129: Reverse motor; fast.
131: Recycle toner motor.
181: Recycle toner motor off.
132: Toner transport motor.
182: Toner transport motor off.
133: Transport motor on (process
speed).
183: Transport motor off.
134: Transport motor on (feed
speed).
135: Transport motor on (duplex
speed).
151-185 listed next to the items that
they shut off (immediately
above).
201: 1st cassette clutch.
202: 2nd cassette clutch.
209: 3rd drawer feed clutch.
210: 3rd drawer transport clutch.
211: RADF motor forward.
212: RADF motor reverse.
213: Scan motor.

220: Horizontal drive clutch 2.
221: Horizontal drive clutch 3.
225: 4th drawer transport clutch.
226: 3rd drawer feed clutch.
228: 4th drawer feed clutch.
229: 1st drawer transport clutch.
230: 2nd drawer transport clutch.
231: 3rd drawer transport clutch.
234: Bypass pickup solenoid.
235: Discharge LED.
236: Exit fan; fast.
237: Exit fan; slow.
240: Developer fan.
243: Corona wire cleaner motor.
244: Transfer belt cam motor.
245, 246, 247: Transfer belt power
supply roller bias TR1, TR2,
TR3.
248: Developer bias +DC.
249: Developer bias -DC1.
252: Charge corona.
254: Duct fan.
255: Transfer belt cleaning brush
bias.
257: Duct fan; fast.
258: Duct fan; slow.
259: Fuser fan; fast.
260: Fuser fan; slow.
261: Scan motor.

264: SLG board fan.
267: Exposure lamp.
271: LCF lift motor.
272: LCF feed clutch.
273: LCF transport clutch.
274: Gate solenoid.
276: 1st drawer tray up motor.
278: 2nd drawer lift motor.
279: 3rd drawer lift motor.
280: 4th drawer lift motor.
283: RADF large original motor;
forward.
284: RADF exit motor; reverse.
285: RADF small original exit motor;
forward.
286: RADF small original exit motor.
287: RADF large exit solenoid.
288: RADF small exit solenoid.
289: RADF large original exit
solenoid.
290: Tray lift motor (RADF?)
292: Laser fan; fast.
293: Laser fan; slow.
295: Power off mode.
297: RADF fan.
450: IH board fan; fast.
451: IH board fan; slow.
452: Reverse fan-1 (front).
454: Reverse fan-2 (front).
0 & 4 Mode: Test pattern printout. Turn power off. Hold down"0" & "4" while turning on power. Enter the code number
of your choice. Press Start. The machine will make the test pattern. Press Clear to end. Shut power to exit.
111: Primary scan with 33 gradations and error diffusion.
113: Secondary scan with 33 gradations and error diffusion.
142: Grid pattern.
182: Secondary scan with 33 gradation steps in dither.
184: Secondary scan with 33 gradation steps.
0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once
in the mode, press the number key of choice (for the particular code you want. Then press "Start." Then use the
number keys to change the setting. Then press "ENTER" or INTERRUPT to lock in the new value. Press "FAX"
or COPY to make a test copy. You might have to press Function Clear after Start. Press Function Clear to
insert a hyphen (-).
1: Print grid pattern.
90: Duplex test: 1 to 2.
3: Print grid pattern in duplex.
9: Gamma/dither pattern.
10: Gamma pattern with error diffusion

217


200: Auto toner set up (Developer calibration). This is a bit different than the others. You will not change the setting
0 & 5 while turning on power. Enter 200 with number keys. Press Start key. Allow the machine to cycle for
about two and a half minutes. When the upper left value (in the display) stabilizes, press Enter or Interrupt.
The machine will stop running. Enter code 290 and press Start. When Wait goes off, shut power. Reinstall
toner cartridge.
295: High density pattern sensor output. Default is 0.
128.
296: Display of image quality sensor light amount
299: Image quality open loop control. Perform 05-290.
305: Secondary scan image location adjustment
(registration?). 140 is default.
241: Relative humidity display Default is 55.
306: Primary scan image location adjustment. 135 is
242: Drum surface potential. Default is 0.
default.
244: Drum surface potential output. Default is 0.
308: Moves carriage to adjustment position.
247: Transfer temperature humidity display. Default is
60.
248: Latest drum temperature value; Default is 22.
default.
249: Drum surface potential residual voltage output.
352: EEPROM initialization.
Default is 0.
354: RADF adjustment for one-sided original. 10 is
251-0: Charge grid lower limit calibration reference.
default.
Default is 50.
355: RADF adjustment for two-sided original. 10 is
251-1: Charge grid upper limit calibration reference.
default.
Default is 207
356: RADF EEPROM initialization. RADF sensor
253-0: Developer bias calibration lower limit. Default is
automatic adjustment.
59.
357: RADF transport motor fine adjustment. 50 is default.
253-1: Developer bias calibration upper limit. Default is
358: RADF side to side adjustment. 128 is default.
227.
359: Carriage position adjustment during RADF scan.
260: Contrast voltage RMS display. Default is 250.
Default is 128.
261: RMS display of developer contrast voltage. Default
365: RADF lead edge adjustment for single-side original.
is 300.
Default is 50.
262: Background RMS display. Default is 100.
366:
RADF
lead edge adjustment for two-sided original.
263-0: RMS display of 1st laser.
Default
is 50.
263-1: RMS display of 2nd laser.
367
&
368:
RADF
original width sensor adjustment.
264-0: RMS power of 1st laser.
401:
Laser
motor
fine
adjustment. 128 is default.
264-1: RMS power of 2nd laser.
405: Laser motor fine adjustment. 128 is default.
265-0: Image quality closed loop control correct quantity;
408: Laser secondary scan write start position
developer contrast.
265-1: Image quality closed loop control correct quantity;
409: Laser primary scan write start position. Default is
laser correction.
128.
268: Drum surface potential latest output; high value.
410: Laser write position. 128 is default.
Default is 0.
411: Laser write position. 128 is default.
269: Drum surface potential latest output; low value.
412: Registration motor speed fine adjustment. Default is
Default is 0.
128.
270: Temperature humidity sensor display. Default is 22.
421: Secondary scan fine adjustment. Default is 128.
286-0: 1st laser power adjustment.
422: Drive secondary scan speed adjustment for fax.
286-1: 2nd laser power adjustment.
Default is 139.
290: Image quality control.
424,
425:
Exit motor speed in normal. 107, 121 is default.
291: Image quality control display. Default is 0.
426:
Fine
adjust transfer belt motor speed. Default is
292: Image quality control output. Default is 0.
128.
293: Image quality control drum surface. Default is 0.
427: Fuser motor speed. Default is 128.
294: Low density pattern sensor output. Default is 0.

218


428: Laser secondary scan adjustment for 4th drawer.
Default is 20.
429: Laser secondary scan adjustment for tandem LCF.
Default is 20.
430: Copy lead edge void adjust. 0 is default.
431: Copy left void. 0 is default.
432: Copy right void. 0 is default.
433: Copy trail edge void. 0 is default.
434-0: Copy/print trail lead edge void. 0 is default.
434-1: Copy/print right edge void. 0 is default.
435: Print lead edge void. 24 is default.
436: Print left void. 0 is default.
437: Print right void. 0 is default.
438: Print trail edge void. 0 is default.
439: FAX fine adjustment of feed motor. Default is 128.
440: Registration adjustment for paper fed from 1st
drawer. 20 is default.
441: Registration adjustment for paper fed from 2nd
442: Registration adjustment for paper fed from bypass.
20 is default.
443: Registration adjustment for paper fed from LCF. 20
is default.
444: Registration adjustment for paper fed from 3rd
445: Registration adjustment for duplex paper. 20 is
default.
446-0: Drum motor speed adjustment; normal. Default is
128.
446-1: Drum motor speed adjustment; fast. Default is
128.
447-0: Drum motor speed adjustment; normal-print.
Default is 128.
447-1: Drum motor speed adjustment; fast-print. Default
is 128.
448-0 through 474-4 are for paper aligning adjustment.
475-0, 1, 2, 3: Fine adjustment of drive transport motor
speed in print modes. Defaults are all 128.
476-0, 1, 2, 3, 4: Adjustment of paper remaining amount
in drawers 1, 2, 3, 4 and LCF with paper
remaining.
477-0, 1, 2, 3:4: Adjustment of paper remaining amount
in drawers 1, 2, 3, 4 and LCF with no paper
remaining.
478-0, 1, 2, 3: Fine adjustment of transport motor speed
in Fax mode. Defaults are 128.
480: Paper feed aligning amount. No default listed. It
says Press buttons on LCD.
481 thru 497-6 are all adjustments of various motors.
Default is 128 for all of them.
498-0, 1: Laser sideways adjustments. Defaults are both
148.

118 is default.
113 is default.
506: Manual exposure adjustment in photo/text mode,
side.20 is default.
default.
is default.
default.
532: Photo/text range correction. 40 is default.
533: Photo range correction: 16 is default.
534: Text range correction. 64 is default.
570: Range correction for originals on glass in photo/text.
Default is 12.
Default is 12.
Default is 22.
593-595: Gamma data slope correction in various
modes. 0 is default.
596-1 thru 599-2: Gamma balance adjustments. Default
is 128 for all.
600: Text/photo background adjustment. Default is 5.
601: Text background adjustment. Default is 5.
602: Photo background adjustment. Default is4.
621-0: Sharpness in text/photo. Default is 23.
621-1: Sharpness in photo. Default is 13.
653: Adjust blurred text in photo/text. Default is 192.
654, 655: Adjust blurred text. Default is 5.
663: Dot size adjustment in print. Default is 255.
664, 665: Toner save upper limit. Default is 176.
693, 694, 695: Range correction of original on RADF in
text/photo, photo and text. Defaults are 12, 12, 22.
700, 701, 702: Adjust binarized text. Defaults are 120,
20, 20.

219


710: Density adjustment in fax/photo. Default is 128.
714: Density adjustment in fax/text-photo mode. Default
is 128.
715: Density adjustment in fax/photo. Default is 20.
719: Density adjustment in fax/text. Default is 20.
720: Density adjustment in photo/fax. Default is 20.
724: Density adjustment in text/fax. Default is 20.
725: density adjustment in photo/fax. Default is 128.
729: Density adjustment in text-photo/fax. Default is 128.
825: Range correction when copying from platen glass in
text/photo mode. Default is 12.
text mode. Default is 12.
photo mode. Default is 12.
828: Range correction when copying from platen glassgray scale. Default is 12.
830, 831, 832, 833: Range correction for background
peak; same conditions as 825 - 828. Default is 12.
835, 836, 837, 838: Range correction when copying from
ADF with same conditions as 825-828. Defaults
are 40, 48, 16, 16.
845-848: Density adjustment for fine/manual/center for text/
photo, text and photo, gray scale. Default is 128.
850-853: Density adjustment for fine/manual/light for text/
855-858: Density adjustment for fine/manual/dark for text/
860-862: Density adjustment for fine/automatic for text/
865-0, -1, -2: Sharpness of text/photo in 40% or smaller,
41%-80% and in 81% and larger. Default s are 85,
51, 51.
866-0, -1, -2: Sharpness of text in 40% or smaller, 41%80% and in 81% and larger. Default s are 96, 62, 62.
867-0, -1, -2: Sharpness of photo in 40% or smaller, 41%80% and in 81% and larger. Default s are all 23.
868-0, -1: Sharpness adjustment for gray scale. Default
is 41 for both.
869, 870, 871, 872: Background adjustment for text/photo,
text, photo, gray scale. Defaults are 5, 6, 4, 3.
913: Range correction for original on glass in custom

mode 1. Default is 12.
916: Range correction for original on RADF in custom
919: Range correction background peak adjustment in
custom mode 1. Default is 40.
922: Sharpness adjustment in custom mode 1. Default is 51.
923: Sharpness adjustment in custom mode 2. Default is 61.
924-0 Sharpness adjustment in custom mode 3. Default
is 23.
924-0 Sharpness adjustment in custom mode 3-dither.
Default is 13.
928: Smudged text adjustment for faint text in custom
931, 932, 933: Density adjustment fine adjustment in
manual/center for custom modes 1, 2, 3. Default is
128.
934, 935, 936: Density adjustment fine adjustment in
manual/light for custom modes 1, 2, 3. Default is 20.
937, 938 939: Density adjustment fine adjustment in
manual/dark for custom modes 1, 2, 3. Default is 20.
940, 941, 942: Density adjustment fine adjustment for
auto for custom modes 1, 2, 3. Default is 128.
943, 944, 945: Gamma data adjustment for custom
modes 1, 2, 3. Defaults are all 5.
946, 947, 948: Background adjustment for custom
modes 1, 2, 3. Defaults are 5, 6, 4.
976: Serial number.
Press Start. Use the number keys and/or Function/Clear to change values. Press Interrupt or "ENTER" to
lock in. Shut power to exit. If entering a phone number that requires a hyphen (-) use the Function/Clear key to
enter the hyphen. Some procedures require you to use the Help key to change values.
200: Date setting. Year, month, date, day (number
203: Line adjustment mode. 0 is factory. 1 is line. 0 is
value), hour, minutes, seconds. In that order. The
default.
day is represented by a digit; 0 is Sunday.
204: All clear timer to reset operation panel to standard
201: Country paper size. 0 is Europe. 1 is UC. 2 is
settings. If set to 0, will not reset. 1 10 X 15
Japan.
seconds.
202: Optional external counter. 0 is none. 1 is coin. 2 is
205: Energy save timing. 0 is no energy save. Choices of
key card. 3 is key counter.
3 minutes through 60 minutes. Default is 3

220


206: Automatic power off. 0 after 3 minutes.
Approximately 5 minutes X the number up to 10.
Various values up to 13, .which is 240 minutes. If
set to 20, there is no automatic power off. Default
is 12 (90 minutes).
207: Display LCD; white on black or black on white.
209: Filing format. 0 is TIFF. 1 is PDF.
210: Paper feed direction.
211: Inserter unit; whether or not back cover is reversed
or no sheets reversed.
213: Reverse order display or not.
214, 215, 216, 217: Tab width settings. Default is 130.
219: Filing format; 0 is TIFF/multi. 1 is PDF. 3 is
TIFF/single.
220: Language display. Default is 0.
221: UI language. Default is 0.
223: PM count to sow in 08-251 if set to 0, or in 08-375 if
set to 1.
224, 225, 226, 227, 228: Paper size select for bypass,
1st drawer, 2nd drawer, 3rd drawer, 4th drawer;
select size from display.
234-249: Paper size selections for different sizes from all
locations.
250: Service phone number. Use number keys. For
hyphen (-) use the Function/Clear key.
251: PM cycle counter. This is the number of copies
you want the machine to call for a PM at. If set to
"0," there will be no PM indicator.
252: PM count. This is the number of copies that have
been run since the last PM.
254: Paper feed choices in print if correct paper not
available.
257: Copy counters; 1 is electrical, then backup. 2 is
backup, then electrical.
258: FSMS maintenance acceptance.
259: Network storage period. 0 is no limit. 31-35 is 1 hour
to 12 hours
260: Network web data retention period.
261: Network data in electronic filing.
262: Network TWAIN data retention period.
263: Network admin password.
264: Network file retention period.
265: Network maximum data capacity for email.
266: Network fax data capacity.
267: Guarantee documents if Hard drive full.
270: User box retention period.
271: Hard drive nearly full warning.
272: Email time limit warning.
273: Default setting of partial size when transmitting email.
274: Internet Fax page default.
275: Fax encoding default.
276: Automatic density setting for scan. 0 is automatic

exposure. 1-11 are manual settings: 1 is step -5. 2
is -4. 3 is -3 .4 is -2. 5 is -1. 6 is 0 (center setting).
7 is +1. 8 is +2. 9 is +3. 10 is +4. 11 is +5.
281: Resolution. 0 is 150dpi. 1is 200. 2 is 300. 3 is 400. 4
is 600.
283: Original default for scan. 0 is text. 1 is text/photo. 2
is photo.
284: Default setting for scan. 0 is single. 1 is book. 2 is
tablet.
285: Rotation default. 0 is none. 1 is 90 degrees. 2 is
180. 3 is 270.
286: Original size defaults. 0 is auto. 1-22 are listed but
too long to include here.
288: Searching interval of deleting expired files. Default
is 12.
289: Gray scale background adjustment: Default is 5.
290: Raw printing; duplex ?
291: Raw printing job.
292: Raw printing paper size.
293: Raw printing direction.
294: Raw printing staple.
295: Raw printing job to tray.
296: Raw printing job; form lines.
297: Raw printing job: PCL font pitch.
298: Raw printing job; PCL font size.
299: Raw printing; PCL font number.
300: Maximum copies that can be made if this is set. 0 is
9,999. 1 is 999. 2 is 99. 3 is 9.
302: Original count display. 0 is off. 2 display.
305-0 through 335-2: Various counts of number of pages
printed, scanned, etc. in various modes.
342 through 381: Counts of papers fed through devices,
uses of RADF, etc.
390-393: Counts of hard drive errors of various types.
400: Fuser errors and clear fuser errors (thermistor
status). If 0, no errors. 1-9 is the number of fuser
errors that occurred. Sub code in 400. 0 is no error.
1 is C411. 2 is C412. 3 is C443. 5 is C445/C465. 6
is C446/C466. 7 is C447/C467. 8 is C468. 9 is
C449. 10 is C475. 11 is C471. 12 is C472. 13 is
C473. 14 is C481. 15 is C480. 16 is C474. 17 is
C490. 18 is C468. 19 is C449. 20 is C468. 21, 22
and 23 are C449. 24 is C447/C467. 25 is C449. 26
is C468. 27 is C449. 28 is C468. 29 is C449 To
clear fuser errors; turn on power while holding
down 0 & 8. Enter 400. Press Start. Change
status to 0 with number keys. Press "ENTER" or
"INTERRUPT." Shut power and turn back on.
401: Display remaining fuser web life (no explanation). 0
is display. 1 is no display.

221


402: Print operation setting at end of fuser cleaning web.
If set to 0 the machine will stop. If set to 1,
machine will continue to be used.
403: Number of sheets to start reeling the fuser cleaning
web. Default is 7. Choices are 0-255.
404: Fuser web warning indicator setting. Number should
be set to about 10% less than the full PM cycle.
405: Fuser web finished indicator value. Factory setting
is recommended full PM interval.
406: Fuser pre-run period end temperature for pressure
roller; low temperature. 0 thru 16 is settings from 100
degrees Centigrade through 190. Default is 8 (150).
roller; normal temperature. 0 thru 16 is settings
from 100 degrees Centigrade through 190. Default
is 0 (100).
roller; normal temperature without option. 0 thru 16 is
settings from 100 degrees Centigrade through 190.
409: Fuser temperature in energy saver. 27 different
readings at center thermistor. 0 is off. 1 is 50.
degrees Centigrade.
410: Fuser temperature in print mode. 0 is 145 degrees
centigrade. 1 is 180. Add 5 degrees for every digit
up to 14 (210).
411: Fuser temperature in ready. Almost the same as 410.
412: Fuser temperature during printing. Almost the same
as 410. Default is 12.
413: Fuser temperature for thick paper. Default is 12.
414: Toner density correction. 0 is .75% lower than
standard. 1 is .50% lower. 2 is .25% lower. 3 is
default. 4 is .15% higher than standard. 5 is .25%
higher. 6 is .50% higher. 7 is .75% higher.
417: Pre-run for thick paper. Default is 0.
418: Corona wire cleaning. 0 is none. 1 is500 copies. 2 is
1,000. 3 is 1,500. 4 is 2,000. 5 is 2,500. 6 is 3,000.
433: High fuser mode. Higher in continuous printing with
thick paper if set to 1.
437: Fuser temp in printing for thick paper. Default is 12.
Higher number is hotter.
439: Fuser pre-run thick paper. Default is 0.
440: Fuser pre-run plain paper. Default is 0.
441: Fuser pre-run thick paper. Default is 0.
449: Incorrect paper jam detect.
455: Toner supply amount correction. Default is 0.
456: Toner supply amount correction/hopper motor.
Default is 0.
457: Recycle toner supply when cartridge is empty if 0.
Not supplied if 1. Default is 1.
460: Fuser low temperature threshold. Default is 7.
462: Switchback operation: Copy mixed size originals in
RADF if set to 1.
463-0 through 467-1: Various paper feed retries.
470: Paper size feed direction.

471: Paper size (postcard) feed direction.
476: Counts number of times waste toner bag is full. Set
to 0 when replacing. Default is 0.
478, 479: Numbers of laser motor errors.
480: Paper source default. 0 is letter. 2 is 1st drawer. 3 is 2nd
drawer. 4 is 3rd drawer. 5 is 4th drawer. 6 is LCF.
481: Auto cassette change. 0 is none. 1 is on. 2 is
changes to different drawer even if paper feeds
other way but is same size.
483: Laser pre-run in standby. 0 is valid. 1 is invalid. 2 is
valid with RADF.
484: Laser polygon motor switching from normal to
standby. Default is 0.
485: Laser motor in standby. If set to 0 it rotates at speed
set in 08-489. If set to 1 it stops.
486: Laser timing of auto clear in standby. 0 is 15
seconds. 1 is 30. 2 is 45. Contingent on 483 and
484 set to 0. Default is 0.
488: Laser motor type.
489: Laser number in standby. Higher number is slower
RPM.
502: Error diffusion and dither setting in photo. Default is 1.
503: Density default. 0 is automatic. 1 is manual
(center). Default is 0.
508: Custom mode setting. Default is 0.
509: Error diffusion and dither in photo. Default is 1.
526: Fuser pre-run for OHP. Default is 5.
550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is
text. 3 is custom. Default is 0.
596: Gamma correction.
601: Energy save. 0 is auto shut-off. 1 is sleep mode.
602: Energy save and display power off function. 0 is
display on. 1 is display off.
603: Automatic duplexing default. 1 is 1 side/2 side. 2 is
2 side/2 side. 3 is user selected.
605: Centering print of primary/secondary AMS.
607: RADF priority. 0 is press start. 1 will cause machine to
start automatically if documents in RADF feed tray.
610: Key beeps off or on.
612: Summertime mode. 0 is not summer time. 1 is
summertime. But the living is not easy.
613: User key size select for Other.
614: Job completion judgment time. 1 is 1 second. 2 is
1.5 through 50 or 25 in 1/2 second increments.
615: Display size of memory.
617: Print setting without department code.
618: Mixed size originals priority. 0 is scanned as same
size. 1 is scanned as original sizes.

222


619: Time lag before auto-start in bypass. 1-10 in
increments of second. 0 is none.
620-624: Department management settings.
625: Non blank sheet prevention mode if set to 1.
627: Rotate or non-rotate in non-sort.
628: Original priority direction. 0 is automatic. 1 is portrait.
629: Department management setting.
630: LCF paper size.
636: Width setting for image shift. 0 is on. 1 is off.
638: Time difference settings.
640: Date format. If 0, year, month, date (2008, 06, 11). If
1, date, month, year (06, 11, 2008). If 2, month,
date, year.
641: RADF automatic sorting mode. 1 is staple. 2 is sort.
3 is group. 4 is rotate sort.
642: Finisher priority. 0 is non-sort. 1 is staple. 2 is sort. 3
is group. 4 is rotate sort.
645: Reproduction ratio in editing. 0 is 90%. 1-10 are
91%-100%.
646: Image position for editing.
648: Return finisher to 1-bin position when finished if set
to 1. Does not return if 0.
649: Magazine sort. 0 is opening from left. 1 is from right.
650: 2 in 1 and 4 in 1 in order of placement. 0 is
horizontal. 1 is vertical.
651: Page numbering & time stamp.
652: Cascade operation setting; copier. 0 is off. 1 is on.
653: Cascade operation setting; printer. 0 is off. 1 is on.
657: Date time stamp direction. 0 is short edge. 1 is long
edge.
658: Auto start setting for paper during bypass feeding in
print mode. 0 is off. 1 is on.
659: Auto start setting for paper during bypass feeding in
copy mode. 0 is off. 1 is on.
660: Auto forward of received fax.
661: Auto forward of email.
662: Clean SMS partition.
666: /BOX partition cleaning.
667: /SHA partition cleaning.
669: System all clear (FRAM).
670: Hard drive diagnostic display.
671: Size indicator.
672: Departmental management information initialization.
Requires department code, then press initialize.
673: Set trial period from 1-60 days if default set to 254.
678-681: Set advertise banner display.
682: Offset between jobs.
683: Duplex with coin-box.
684-686: Rebuilding databases.
689: Fax adapt to paper source.
690: HDD formatting. 2 is normal.
691: HDD type indication. 0 is not formatted. 1 is not

used. 2 is normal format.
692: Panel calibration. Press two reference points.
693: Initialize NIC.
694: Test hard drive for bad sectors.
695: Notify end of trial period.
696: Scrambler board installed (1)or not (0).
697: Paper priority (thick or plain).
698: Scrambler key code.
699: Erase hard drive (with scrambler board only).
701: Fax-country setting. Default is 4.
702: Remote control service.
703: Remote control HTTP server/URL.
704-0, -1: Stapling interrupt for copy/print. Default is 1.
707: Remote control HTTP server/URL initially registered.
710: Emergency mode recovery interval.
711: Emergency mode interval.
715-719: Remote control items.
720: Remote control status.
721: Service center call function.
723-731: Various HTTP/URL settings.
732-765: Various supplies can be set to be ordered
automatically along with other supply information.
767: Service notification.
768: Email address.
769: Total counter info setting.
770: Total counter transmission.
771: PM counter remote. 0 is invalid. 1 is valid.
772: Dealer name.
773: Login name.
774: Display service notification.
775: Sending error contents.
776: Setting total counter transmission level.
777: Email 2 address.
778: Email 3 address.
779: Notification format.
780-790: Remote control service.
794: Supplies;-toner cartridge.
795: Supplies;-waste toner bag.
796: Remote control service; interval polling.
797: Firmware download.
798: Notify address of trial period end.
799: Forcible end of trial period.
800: Number of times of sensor problem/0 clear.
Reset to 0 to clear.
803: Image quality control. Default is 20.
804: Image quality control auto-start. Default is 4.
810: Image quality control auto-start. Default is 50.
830: Transfer voltage.
841: Transfer timing. 0-4. 1 is default.
844: Fuser switch to low speed pre-run. Default is 1.

223


845: Fuser low speed pre-run (pressure roller) without
option, based on 08-844.
option, based on 08-844. Default is 5.
option, based on 08-844. Default is 510
option, based on 08-844. Default is 5.
855: Fuser low speed pre-run when recovering from
Energy saver.
858, 859, 860, 861: Fuser switching speed for plain
paper, thick paper 1, thick paper 2 and thick paper
3. Defaults are 0.
868: Transfer bias correction; high. 128 is default.
869: Transfer bias correction; low. 128 is default.
890, 891, 897, 898: Fuser low speed pre-run temperature.
900: System firmware ROM version.
903: Engine ROM version.
904: Laser ROM version.
905: Scanner ROM version.
906: PFC ROM version.
907: RADF ROM version.
908: Finisher ROM version.
909: Inserter ROM version.
915: Fax ROM version.
916: NIC ROM version.
920: FROM basic software version.
921: FROM internal program version.
922: User Interface fixed version.
923: UI common version.
924: 1st language UI data version in HDD.
925: 2nd language UI data version in HDD.
926: 3rd language UI data version in HDD.
927: 4th language UI data version in HDD.
930: UI data version of FROM displayed at turn on.
931: UI data language 7 in HDD.
933: Web data whole version.
934-939: Web UI data; language 1-6.
944: Hard drive version.
945: Raw port 9100 two way setting.
947: Initialization after software upgrade.
949: Automatic interrupt during black printing.
950: Electronic filing start-up.
953: Access code entry for electronic file printing.
954: Clearing timing for files and electronic filing agent.
969: Error sound.
970: Sound when switching to energy saver.
973: PCL line feed code setting.
975: Job handling re coin controller.
976: Equipment setting to a folder when saving files.
977 to 1124 are all network related and will not be

covered here.
1130: Job build function.
1131: Number of job builds.
1132: User default screen.
1135: Drawer default.
1136: Lines connectable with SMB.
1137: Memory partition size with Samba.
1138: LDAP search method.
1139: LDAP authentication.
1140: Restrict template to admin.
1141: Display MAC address.
1145: Remote fax counter notification.
1345: Drum counter for drum surface potential sensor
control. Default is 0.
1371: Count of sheets after image quality control.
1372: Heater times.
1376: Toner cartridge drive count.
1378: Fuser read time counter.
1380: Fuser printing time counter.
1382: Fuser energy saver counter.
1385-1388: Output pages for various media.
1390-1410: Paper feed retry counters.
1410: Toner cartridge rotation counter.
1412: Tab paper counter.
1415: Detect and control of toner cartridge empty status.
1422-1426: Clearing hard drive data.
1427: FRAM data all clear.
1428: FRAM data backup/all clear.
1429: Margin width.
1430: Margin width (bookbinding).
1431-1436: Network settings.
1437: Hole punch on tab paper.
1438: Feed setting for tab and insertion sheets; remote.
1439: Feed setting for tab and insertion sheets; local.
1447: IPP administrator name.
1448: IPP administrator password.
1449: IPP authentication method.
1450: IPP user name for authentication.
1451: IPP password for authentication.
1452: IPP realm.
1464: Samba on/off.
1470: Device authentication function setting.
1471: User authentication method.
1472: User data management automatic registration
function settings.
1473: User data management limitation.
1474: User data management limitation by printouts.
1476: Restriction on address book by administrator.
1477: Restriction on To (cc) address.

224


1478: Display paper size by drawers.
1479: Default setting of sharpness. Default is 5.
1481: User data management clearing.
1482: User data department management.
1483: User data recovery.
1484: Authentication method of scan to email.
1485: Internet fax permitted or not with authentication.
1486: LDAP server setting user authentication.
1487: From address assignment with authentication.
1488: ID setting of LDAP server to From address.
1489: Setting From address edit at scan to email.
1491: Email domain name.
1492: Detect 13 document.
1494: Limitation check method.
1495: Service call check period setting. Apparently sends
signal to service department. This mode decides on
the time period. Anywhere from 10 minutes to 1 year.
1496: Operation setting for user authentication /
registration.
1497: E-filing access mode.
1500 through 1651-0 are pixel counts.
1519: Toner transport motors drive counts.
1520: Number of copies that can be made when cover
open during toner replacement.
1530-0, 1, 2, 3, 4: Counters for copy printing in various
modes.
1533-0, -1: Counters for print.
1535: Fax counter.
1720 -1739: IP address information.
1740-1743: SSL settings.
1755-1768: IP address information.
1804: Fuser temperature during printing OHP. Default is 12.
1808: Developer unit pre-run before closed loop. Default

is 10.
1809: Image quality closed loop contrast voltage. Default
is 0.
1810: Image quality closed loop (laser power). Default is 0.
1811: Image quality open loop control. Default is 0.
1812: Drum surface potential counter for problems.
Default is 0.
1813: Drum surface potential sensor setting. Default is 0.
1814: Maximum times for image quality closed loop
(contrast voltage). Default is 5.
1815: Maximum times for image quality closed loop
(laser power). Default is 4.
1820: Contrast voltage upper limit. Default is 535.
1821: Contrast voltage lower limit. Default is 190.
1824: Laser power upper limit.
1825: Laser lower limit.
1826-1830: Image quality control auto-start in various
situations. Default is 0.
1831: Condition setting for auto-start (fuser temp at
power on). Default is 6.
1833: Contrast voltage offset correct setting.
1834: Background potential offset correct. Default is 5.
1835: Laser power offset correct.
1836: Drum pre-run period. Default is 0.
1837: Transfer output correct control switching against
surface potential. Default is 0.
1900-0, -1: Paper feed retry for LCF.
1901: Reverse speed switching for thick paper. Default is 0.
1907: IH error data. Default is 0.
1908: Taiwan green mark program. Default is 0.
1909: Paper feed timing correction. Default is 0.
1910: Toner supply opening upward control. Default is 0.
0 &9 Mode. Turn power off. Hold down 0 and 9 keys while turning on power. This is the PM counter mode. It allows
the technician to keep a record of how many pages have been run on about 40 different items (drum, developer,
feed tires, etc.) These can be cleared. We are not listing them here. I would guess that checking and resetting
these things probably takes longer than the actual work of servicing the machine. The service manual is
confusing. It lists a PM management setting, which is apparently cleared by entering a value of 8. it also lists a
date or previous replacement which is always one code number higher than the PM management setting. For
example, the drum says PM management is 1150-0 to 8 and that its previous replacement procedure is 1151.
We are not listing them here because they may display and the list is very confusing and I suspect most will be
ignored. It is possible that the fuser web can cause a problem if the counter is reset. The fuser cleaning web is
1254-0 to 8. Bear in mind that you can check the life remaining on the web through the square viewing hole in
the front of the fuser unit.
Fuser web reset
Fuser web reset in PM support mode. While holding down 6 and Start, turn on power. Press 2. Press Start.
Select the fuser web or whatever other item you wish to reset count of. Go from main screen to clear screen.
Select the unit or sub-unit to clear and press Reset. Then, press Initialize. The manual uses graphics, arrows,
dotted lines and a flow chart to explain this. Sorry, I cannot repeat here.

225

XEROX COPYCENTRE AND WORKCENTRE C65 / C75 / M65 / M75 / PRO65 /

PRO75 / 240DC / 240LP / 240ST / 255DC / 255LP / 255ST / 265DC / 265LP /
265ST / 460 / 470
Similar (but not necessarily identical) models: None.
Profile: Digital, black/white. 40/55/65 copies per minute.
Dimensions, without finisher:
H: 45 W: 47 D: 28. Weight: 330-390 lbs.
Warm-up time: Four minutes.
Model
Year of intro
List Price
CopyCentre C65/M65 .................... 2003.............. $22,000
CopyCentre C75/M75 .................... 2003.............. $30,000
DocumentCentre 460 .................... 2000.............. $33,000
DocumentCentre 470 .................... 2000.............. $46,000
WorkCentre Pro 65 ....................... 2003.............. $22,500
WorkCentre Pro 75 ....................... 2003.............. $34,000
CONSUMABLES
ITEM
ORDER NUMBER
YIELD
Toner (1,200 grams per ctg) ............................................... 6R849/6R1007 (2 per box)..................... 23,500@5% (per cartridge)
Toner (1,200 grams per ctg)................................................ 6R821/6R1006 (6 per box)...................... 23,500@5% per cartridge)
Staple cartridge .................................................................. 108R53 .................................................................................3x5,000
Feed roll cartridge (same for all feed stations) .................... 108R148 ...........................................................................................
Document feeder feed roll cartridge .................................... 108R149 ..........................................................................As Needed
Xerographic module ........................................................... 113R131 ................................................................................. Sold
Xerographic module ........................................................... 113R132 ............................................................... FSMA/Not Sold
Fuser units use different CRUM reset connector chips for different applications. Those that are chargeable (Sold) are different than
those that are under service agreement (FSMA/Not sold).
MODEL
SOLD
FSMA/NOT SOLD
240 109R00327................................. 109R00328

255/265 ............................................. 109R00329 ............................................. 109R00330
Note: Correct reorder number is on the front of the fuser unit. This may apply to Xerographic module module also.
Sorry. We do not have specific information on every model.
There is no separate developer. It is part of the Xerographic module
Approximate remaining life of some CRUs can be found by pressing Supplies in the Information screen on the
display. You can change the lifespan or time remaining in the Systems Management Tools.
Thanks to Parts Drop (201) 387-7776 who supplied certain information on this series of machines. WWW.partsdrop.com

Item
Part Number
Bypass tray.........................................................................E3Y
HCF with bypass tray ........................................................ H4D
OCT (offset catch tray) .......................................................H2F
Finisher.............................................................................. 6UP
Accessory shelf ..................................................................E4Y
DT accessory shelf ............................................................T6W
Stapler ................................................................................E6Y
Item
Part Number
128KB NVMRAM............................................................... F2C

EPC RAM; 16KB ............................................................... F5C
EPC RAM; 32MB............................................................... F4C
ESS RAM; 32MB ............................................................... F7D
Token Ring PCI board ....................................................... F0D
ESS spacer board (PCI BUSS adapter) ............................ T8R
DC to ST conversion kit ......................................................T7V
Xerographic module (includes photoreceptor belt, developer unit, charge corona, transfer corona, cleaner unit):
This is a customer replaceable unit. There is no service information available and, as far as I know, no separate parts
available. Owners manual lists the life of the Xerographic module as 2-5 months, but does not mention copy count.

226


PRO75 / 240DC / 240LP / 240ST / 255DC / 255LP / 255ST / 265DC / 265LP
/ 265ST / 460 / 470
Fuser unit: This is a customer replaceable unit. There is no service information available and, as far as I know, no
separate parts available. New fuser connector automatically resets machine. There are no rollers, lamps,
thermistors or other parts available separately from Xerox. The fuser cleaner web might be available separately
but is not listed as such in the original factory service manual (published in 2000). Original factory specs rated the
fuser for 250,000 copy life. Owners manual lists the life of the Xerographic module as 4-10 months, but does not
mention copy count.
Waste toner: Waste toner is stored in the Xerographic module which is replaced by the customer. At the same time,
there is a developer collector bottle that is supposed to be replaced and disposed of by the customer. This
machine is dual-component but uses trickle-down developing and does not require any setup or calibration
procedure.
Feed roll cartridge: This is a customer replaceable unit. Instructions are apparently in the box with the new kit.
Total count: Press Machine Status pathway. Select Machine Information. Go to Billing Counters.
Resetting feed roll counters: Press Access. Enter password. No password is listed in manual, but I would try 1111
or 0000 first and hope for the best. It might be in the owners manual, might be penciled in; good luck. Press Go to
Tools. Press More. Press Supplies Management. Select Feed Roll Cartridge Replacement. Select the
appropriate tray. On the next screen, press Confirm. Press Close. Press Exit tools.
Xerographic module and Fuser module: Owners manual and service manual do not give reset procedures for these.
They probably reset automatically with new unit or possibly are listed on the same screen as the feed roll.
Xerographic system routine: This is a procedure which automatically adjusts to optimize copy quality. It can take
anywhere from 4 minutes to 20 minutes. On the Tools screen, go to Machine Tests and then to Xerographic
System Routine.
Xerox Abbreviations & terminology: Although I expect technicians to understand or figure out common
abbreviations and jargon, Xerox uses some of their own that are obscure and sometimes even silly. I cant
imagine a technician knowing what SCAM, TEER or IOT mean without looking them up.
Xerox terminology
What it means
Xerox terminology
What it means
BTAC .............................................. Black toner area coverage
CRU................................................ Customer replaceable unit
CRUM.................................Customer replaceable unit monitor
(this is a connector or chip mounted to the unit)
CVT ..................... Constant velocity transport (this is generally
used to describe the document feeder belt)
DADF.................................Duplex automatic document feeder
Detack ...........................................................Separator corona
Decurler ...........................Device that decurls paper after fuser
ESS ....................................................... Electronic sub-system
HCF ...................................... High capacity feeder (paper tray)
HVPS.............................................. High voltage power supply
IIT (Image input terminal).............................................Scanner
IOT (Image output terminal)............................................Copier
LAN ............................................................ Local area network
LVPS................................................ Low voltage power supply

NOHAD ................................. Noise, ozone, heat, airflow, dust
(sometimes refers to a unit that includes a fan, filter and duct)
NVM......................................................... Non volatile memory

OCT .......................................................... Offsetting catch tray
PO/PO ....................................................... Power off/power on
RAM.................................................. Random access memory
RDT ........................................................ Remote data transfer
ROM ........................................................... Read only memory
ROS ..................................... Raster output scanner (laser unit)
SCAM ......................................... Servo control analog module
SCVM ..........................................Scan control & video module
SESS ...................................... Strategic electronic sub-system
TEER ...................................... Top edge electronic registration
UI .....................................................................User interface

PART DESCRIPTION
PART NUMBER
MAN LOC
Accessory board (240/255/265/ 65/460/470) ...160K08503 .....1.4B 4
BTAC sensor ..........................................130K54161 .....5.1B 3
Bykal remote board.................................160K50230 .....1.3B 7
Bypass feeder.........................................022K63662 .....4.2B 4
Bypass input tray ....................................050K34966 .....4.2B 7
Bypass paper feed roll cartridge ............108R00148....... 4.3 2
Bypass tray assembly.............................022K57990 ....... 4.3 1
Casters (2; non-swiveling) ......................017K01972 ..... 7.2 10
PART DESCRIPTION
PART NUMBER
MAN LOC
Casters (2; swiveling)..............................017K01982 ..... 7.2 11
Charge HVPS .........................................105K13095 .....1.2A 5
DADF anti-kickback pad .........................019K04352 ...2.1A 10
DADF assembly......................................022S06688 .....2.1A 1
DADF board............................................160K44431 ....... 2.2 4
DADF CVT dirt reduction kit
(labels and strips) ................................600K75950 ....... 3.1 6
DADF CVT motor....................................127K15012 ....... 2.3 3

227


/ 265ST / 460 / 470
PART DESCRIPTION
PART NUMBER
MAN LOC
DADF exit tray ........................................ 050K39506..... 2.1A 7
DADF feed roll cartridge ......................... 108R00149 ...... 2.2 4
DADF input tray assembly...................... 050K44912..... 2.1A 3
DADF input tray sensor (several) ........... 130K53461..... 2.1A 5
DADF interlock switch ............................ 130E02271... 2.1B 13
DADF pad (gray) .................................... 004K01192..... 2.1A 8
DADF pad (white)................................... 004K00914..... 2.1A 8
Developer collector bottle
(comes with Xerographic module)............... 093K03411..... 5.1B 8
Developer collector sensor ..................... 130K59510..... 5.1B 9
Developer HVPS .................................... 105K18310..... 1.2A 7
Developer material replacement kit ........ 600K88840... 5.1B 18
Developer motor (240 with tags 6 & 55) . 015K30323....... 7.1 1
Developer motor (DC models)................ 015K30334....... 7.1 1
Developer motor (ST models) ................ 015K40111....... 7.1 1
Developer motor gear kit ........................ 600K67480....... 7.1 9
Duplex light weight paper kit (with tag 298) . 600K70692....... 6.1 2
Duplex transport (with tag 5) .................. 022K78681.......... 6.1
EPC DRAM SIMM (16MB) ..................... 733W05744.... 1.4A 6
EPC DRAM SIMM (32MB; 240/255/265) ... 133E50060..... 1.4A 6
ESS board (240/255/265)....................... 160K40901..... 1.3A 1
ESS board (460/470).............................. 160K78990..... 1.3C 1
ESS DRAM DIMM; 64MB (460/470) ...... 733W14691.... 1.3C 2
ESS DRAM SIMM; 16MB (240/255/265;2). 733W03678.... 1.3B 2
ESS DRAM SIMM; 32MB (240/255/265;2). 733W03696.... 1.3B 2
ESS hard drive kit (240/255/265) ........... 600K88170..... 1.3A 3
ESS hard drive kit (460/470) .................. 600K88170..... 1.3C 3
Ethernet board; 100MB .......................... 160K54540..... 1.3B 6
Exposure lamp assembly ....................... 122K01634....... 3.2 7
Exposure lamp power supply ................. 105K17071....... 3.2 5
Exposure lamp ribbon cable ................... 117K18437....... 3.2 4
Filters: All filters (ozone, fan, etc.) are included in the NOHAD filter kit
Finisher control board............................. 160K44455..... 8.3 16
Finisher disk drive motor ........................ 030K53965....... 8.3 6
Finisher disk home sensor...................... 130K53461....... 8.3 4
Finisher entry sensor .............................. 130K54571..... 8.3 15
Finisher fixed stapler .............................. 014K04099....... 8.5 2
Finisher kicker home sensor................... 130K53461....... 8.5 4
Finisher moving stapler .......................... 015K36812....... 8.5 3
Finisher service tray assembly ............... 050K41716....... 8.5 1
Finisher stack height sensor................... 130E08200..... 8.5 10
Finisher stack too high sensor................ 130E08200..... 8.5 10
Finisher stacker drive motor ................... 030K57624....... 8.3 3
Finisher stacker tray full sensor.............. 130K53461....... 8.5 4
Finisher stacker tray lower limit switch ... 110E08350....... 8.5 6
Finisher stacker tray upper limit switch... 110E08350....... 8.5 5
Finisher stapler door interlock switch ..... 110E07350..... 8.5 12
Finisher stapler home sensor ................. 130K53461....... 8.5 4
Finisher tamper home sensor................. 130K53461....... 8.5 4
Finisher top tray full actuator .................. 019E35701....... 8.4 6
Finisher top tray full sensor .................... 130K53461....... 8.4 1
PART DESCRIPTION
PART NUMBER
MAN LOC
Finisher top tray offset sensor ................ 130K53461....... 8.4 1
Finisher top tray paper path sensor ........ 130K53461....... 8.4 3
Finisher transport motor ......................... 127K24431..... 8.5 14
Front door interlock switch...................... 110E08780..... 1.1A 3
Fuser gear kit.......................................... 600K71820..... 7.1 13
Fuser module (see consumables section) ... .................................
Fuser motor (240 with tag 56)................. 068K16353....... 7.1 4
Fuser motor (255/265/460/470) .............. 068K16365....... 7.1 4
HCF board ............................................. 600K70770... 4.2B 10
HCF board ............................................. 160K45080... 4.2B 10
HCF bypass feed motor.......................... 007K10012..... 4.2B 8
HCF elevator motor with front door......... 127K25804..... 4.2B 9
HCF elevator motor without front door.... 127K26532..... 4.2B 9
HCF feed improvement kit (for light-weight paper; includes actuators,
solenoids, feed spring and cover)................ 600K75870... 4.2B 11
HCF feed improvement kit (for light-weight paper; includes actuators,
solenoids, feed spring and cover) ............. 606K07181... 4.2B 11
HCF interlock switch............................... 110E07780..... 4.2A 4
HCF paper feed roll cartridge ................. 108R00148..... 4.2B 6
IIOC 2-input board .................................. 160K28641....... 1.5 2
Image processor accelerator board
(460/470)............................................. 160K73110.....1.3C 6
Inverter ................................................... 050K50640..... 6.2A 2
Inverter entry sensor............................... 130E06851..... 6.2A 5
Inverter exit sensor ................................ 130E06851..... 6.2A 5
Inverter repair kit..................................... 600K87920..... 6.2B 2
Keypad overlay (240/255/265)................ 891E27421..... 1.1A 7
Laser unit (40cpm).................................. 062K08922....... 5.2 3
Laser unit (55/65cpm)............................. 062K09260....... 5.2 3
Laser unit motor kit (with tag 57 only)..... 600K75400....... 5.2 1
Laser/developer fan................................ 054K03333....... 9.1 6
LVPS ...................................................... 105K16168..... 1.2A 3
Main control board (gold; 240/255/265).. 160K39309..... 1.4A 1
Main control board (platinum; 240/255/265) 160K65433..... 1.4B 1
Main control board (platinum; 460/470) .. 160K71890.....1.4C 1
NOHAD filter kit ...................................... 600K54550....... 9.1 1
OCT (offset catch tray assembly) ........... 022K59060....... 8.1 1
OCT IIOC board ..................................... 160K31522....... 8.1 3
OCT tray ................................................. 050K40040....... 8.1 8
On/off switch on operation panel ............ 110E07000..... 1.1A 2
On/off switch on right side ...................... 110K08682..... 1.1A 4
Operation panel assembly ...................... 101K41802..... 1.1A 1
Paper feed drives plate
(remove jumper for 65cpm)................. 007K09049..... 4.1A 4
Paper feed roll cartridge (same for all feed stations,
including HCF and bypass) ................. 108R00148..... 4.1A 3
Paper tray small paper size sensor kit.... 606K06921..... 4.1B 2
PCI bus adapter board ........................... 160K30190..... 1.3B 3
Prefuser transport................................... 022K70280....... 6.1 1
Registration transport ............................. 022K50957..... 4.1A 8
Riser board (460/470)............................. 160K65341.....1.4C 4
Rotation SRAM SIMM (240/255/265) ..... 160K09002..... 1.4A 5

228


/ 265ST / 460 / 470
PART DESCRIPTION
PART NUMBER
MAN LOC
Scan fan .................................................127K25820 ..... 9.1 10
Scan motor .............................................127K15012 ....... 3.2 6
SDRAM DIMM (32MB) ...........................133E59650 ...1.3C 13
SDRAM DIMM (32MB) ...........................133E61820 ...1.4C 11
Software NVM module............................160K60132 .....1.4B 6
SOS sensor (don't know what SOS stands for) .130K53461 ....... 3.2 9
Stapler assembly ....................................029K01628 ....... 8.1 4
Stapler board ..........................................160K32371 ..... 8.1 15
PART DESCRIPTION
PART NUMBER
Token ring board (240/255/265) 160K39411
MAN LOC
1.3B 5
Token ring board with adapter (460/470) ...160K73490 .... 1.3C 5

Toner dispenser (with sensor) ................048K79570 .....5.1B 4
Toner dispenser (without sensor) ...........094K04040 .....5.1B 4
Transfer/detack HVPS ............................105K13104 .....1.2A 6
Vertical transport.....................................022K51132 .....4.1A 7
Xerographic blower .................................127E09711 ..... 9.1 11

ERROR CODES: There are no reset procedures. Turn power off and back on again.
03-xxx codes are machine run
01-xxx codes are standby power .
control.
01-301: Front door interlock.
03-301, 305: SCAM board (sounds
03-811: LVPS fan, IIOC board.
01-305: HCF or bypass door open.
sneaky, doesnt it?)
03-812: Duplex wait clutch.
01-310: 36 volt DC interlock.
03-311: ROS (laser) error.
03-813: Xerographic blower or erase
01-705: IOT overheat (not fuser).
03-312/313/314: Finisher
lamp.
01-710: IOT overheat (not fuser).
communication.
03-815: Copy counter or resettable
01A: DC voltage problem.
03-321: SCVM communication.
counter.
01B: Cannot power up.
03-322:
SCVM
download.
03-820:
Main control board.
01C: 36 volt DC power.
03-325:
Wall
clock.
03-823,
824,
825, 826, 827: Tray 3
01D: DC low volt problem.
or
4
paper
feed drive plates.
03-330:
Image
processor
to
scanner.
01E: Cannot power down.
03-828:
Inverter
reverse
drive solenoid.
03-331/332:
ESS
communication.
01F: Cannot clear message.
03-829:
Inverter
entrance
gate solenoid.
03-335:
Finisher
board
accidental
01G: Cannot power down.
reset.
03-831: HCF failure.
03-336: SCAM board reset problem.
03-832/833/834: Bypass problem.
02-xxx codes are user interface (UI).
03-337: ROS control module.
03-835: IIOC module decurler.
02-309/364: UI power on self test
03-338: Main board reset.
03-836: Laser fan, developer fan,
error.
registration clutch or IIOC
03-340/341/342/343/ IIOC bus 0, 1,
02-311: ROS communication (laser).
board.
2,
4
communication.
02-312/313/314: Communication
03-837: HCF.
03-345: II0C all buses.
problem with finisher.
03-840: Main control board.
03-346: Control panel.
02-320/380/390/391: UI
03-841: OCT offset motor or OCT
03-347: UI error.
communication.
IIOC board.
03-348:
Main
board.
02-705/706/707/709/712/715: UI
03A: SCB, distribution cable,
03-349: SCSI board.
software.
distribution board or main
03-352: Auto-segmentation board.
02-711: RAM space.
control board.
03-354:
Scan
communication.
02-A: Cannot select machine feature.
03B:
CRUM,
distribution cable,
03-355: MCB post.
02-B: LEDs blinking.
distribution
board or main
03-360: EP-SV communication.
02-C: No display.
control
board.
03-370 thru 375: Control data.
02-D: Display too bright.
03C/DE: IIOC bus 0, 1, 2.
03-800: Main control board.
02-E: User interface problem.
03F: Reset.
03-801: Toner motor, fuser fan, IIOC
02-F: Constant boot-up screen.
03G: Main board.
board, distribution board or
02-F: PO/PO message constant.
03H: Foreign accessory.
bus board.
03J: Checksum.
03-803, 804, 805, 806: Tray 1 or
03K :Atlanta gold and platinum main
Tray 2 paper feed drive plate.
boards; rev levels.
03-808: IIOC board.
03L:
IOT
wont boot.
03-809: Toner bottle motor, power
on relay, dry ink dispenser,
IIOC board.

229


/ 265ST / 460 / 470
04-xxx codes are at start print
power.
04-201/202: Developer motor,
vertical transport, duplex,
registration or SCAM board..
04-205/206: Photoreceptor belt
motor or xerographic module.
04-210/211: Fuser motor.
05-xxx are document feeder related.
05-100: Document feeder input exit
sensor jam.
05-102/103: Document feeder
registration gate jam.
05-104: Document feeder start of
scan.
05-106/107: Document feeder
exit/inverter problem.
05-108/109: Document feeder input
tray exit late.
05-110: Document feeder
registration gate.
05-310/325: Document feeder opened.
05-330, 331: Document feeder.
05-335: DADH takeaway sensor.
05-340: Document feeder nudger
solenoid.
05-345: Document feeder clutch.
registration gate solenoid.
05-355: Document feeder exit clutch.
05-360: Document feeder inverter
clutch.
05-365/375: Document feeder feed
motor, board, harness, etc.
05-370/380: Document feeder CVT
motor.
05A: Document feeder entry.
05B: Document feeder.
05C: Document feeder jam.
05D: Document feeder image
distortion.
05E: Document feeder size sensor.
05F: Document feeder
registration/skew.
05G: Document feeder output stack.
05H: Document feeder not clearable.
05J: Document feeder interlock.
05K: Document feeder top cover
switch.
05L: Document feeder noise.
05M: Document feeder intermittent

jams.
05N: Document feeder CVT motor
ground.
06-xxx codes are ROS (laser) codes.
06-310 thru 314: Laser (polygon/
ROS) motor problems.
06-320: Laser A.
06-330: Laser B.
06-340/341: Start of scan.
06-350: Laser A.
06-360: Laser B.
06-370: Laser level.
06-380: Laser interlock.
07-xxx are paper supply codes.
07-202.x errors: Tray 1 through tray
4 elevator problems.
07-202.06: HCF tray 6 elevator
problem.
07A: Tray 6 wont go down.
07B: Paper size sensing.
07C: Tray wont close.
07D: Tray 6 wont go up.
07E: Paper tray heater.
07F: HCF tray heater.
08-xxx codes are paper transport.
08-101.01/.02/.03/.04: Tray jam.
08-101.05: Bypass jam.
08-101.06: HCF/tray 6 jam.
08-105.01/.02/.03/.04: Paper tray
jam.
08-105.05: Bypass jam.
08-105.06: HCF/tray 6 jam.
08-110/115/120: Registration jam.
08-150: Registration jam.
08-701: Paper in machine.
08-705: Modified feed timing
boundary, whatever that
means.
08-710: Feed jam.
08-A: Lead edge misregistration.
08-B: Top edge misregistration.
08-C: Skew.
08-D: Check tray.
09-xxx are marking codes.

09-210: No photoreceptor seam detect.
09-215: Multiple photoreceptor seams.
09-220: No machine clock on main
board.
09-300: BTAC voltage low.
09-302: BTAC voltage high.
09-304: BTAC loop counter.
09-306: BTAC max read.
09-310: No patch; Xerographic
module, developer drive,
developer unit, developer HVPS.
09-312: Process control patches dark.
09-314: 0% patch low.
09-316: 0% patch high.
09-318: 87.5% patch fault; light.
09-320: 87.5% patch fault; dark.
09-324: Background threshold.
09-330: Toner concentration low.
09-332: Toner concentration high.
09-334: Toner control patch low.
09-336: Toner control patch high.
09-338: Electrostatic setup
convergence.
09-344: Material convergence failure.
09-350: Xerographic module.
09-351: Invalid xerographic module
count.
09-352: Wrong xerographic module
count.
09-353: Wrong xerographic module
configuration.
09-355: No CRUM communication.
09-358: Developer collector full.
(should have been replaced
with xerographic module).
09-360/362: Out of toner or toner
concentration sensor.
09-365: Relative humidity sensor.
09-370: Transfer power (transfer
corona).
09-372: Detack power (separator
corona).
09-374: Charge corona.
09-376: Developer power.
09-380: Transfer arcing
09-382/383: Detack arcing.
09-384: Charge pin corona arcing.
09-386: Developer HVT.
09-870/880: Toner bottle empty.

230


/ 265ST / 460 / 470
09-xxx Codes continued
10-351: Fuser count wrong.
09-A: Charge HVPS.
10-xxx codes are transport and
fusing.
10-352: Wrong fuser.
09-B: Transfer HVPS.
10-100: Pre-fuser jam.
10-353: Fuser configuration wrong.
09-C: Toner dispenser.
10-101: Fuser exit.
10-354/355: Fuser CRUM.
09-D: 36 volts.
10-105: Fuser inverter entrance.
10-705: Decurler.
09-D: Detack HVPS.
10-115/120/125/126/127/130:
10-720: TEER.
09-F: Xerographic electrical noise.
Inverter
jams.
10-722/724/726: TEER calibration.
09-G: Developer bias HVPS.
10-300: Open fuser thermistor.
10-728/732: TEER error.
09-H: Developer collector.
10-301: No fuser warm-up.
10-A: Side 2 registration.
09-J: Xerographic module.
10-302: Fuser under temperature.
10-B: Inverter and exit baffle kits.
09-K: Developer housing.
10-303: Fuser over temperature.
09-L: ROS (laser).
10-350: Fuser connector.
09-M: Jumping gap.
Note: There is no fuser reset procedures listed in the factory service manual. Turn power off and back on first. Fuser
errors all say replace fuser module. If that does not fix it, the alternatives to check/test/replace are the DC
drawer connector, AC distribution panel and SCAM board.
12-xxx are all finisher or OCT (offset catch tray) errors.
12-100: Sheet in finisher.
12-101/102: Sheet late in finisher.
12-101.6: OCT (offset catch tray) full sensor.
12-105, 106, 107: Paper at top paper path sensor.
12-108: Disk home fault.
12-200: Stack tray raise error.
12-201: Stack tray upper limit.
12-202: Stack tray lower limit.
12-203: Stack tray offset.
12-204: Tamper.
12-205.01: Moving stapler interlock.
12-205.02: Fixed stapler interlock.
12-206: Stapler home.
12-207.01: Moving stapler home.
12-207.02: Fixed stapler home.
12-208.01: Moving stapler interlock.
12-208.02: Fixed stapler interlock.
12-209.01: Moving stapler clinch motor.
12-209.02: Fixed stapler clinch motor.
12-210: Stack tray lower limit.
12-213: Top tray offset home.
12-213.6: OCT offset motor.
12-214: Stack tray offset.
12-220: Eject cycle error.
12-222: Stack height.
12-307: Stapler access door interlock.
12-309: Finisher interlock.
12-310: Stack tray offset motor.
12-315: Stack tray offset smart tray.
12-700: Smart tray configuration.
12-A/AA Finisher/OCT entry.
12-AB: Finisher print damage.
12-AC: Finisher misregistration.

12-AD: Finisher moving stapler.
12-AD: Finisher moving stapler.
12-AE: Finisher fixed stapler.
12-AF: Finisher noise.
12-AG: Finisher unclearable.
12-AH: Finisher stacker tray.
12-AJ: Finisher top tray.
12-AK: Finisher moving stapler.
12-AL: Fixed stapler.
12-AM: Pause resume switch.
12-AN: Top tray not offsetting.
12-AP: Finisher static checkout.
12-AR: Transport drive motor.
12-AS: Stack tray not offsetting.
12-AT: Stack tray upper limit switch.
12-B: OCT print damage.
12-C: OCT no offset.
12-D: OCT stack.
12-E: OCT jam.
12-F: OCT noise.
12-G: OCT tray.
12-H: OCT static.
14-xxx are all scan related error codes.
14-300: Calibration failed.
14-312: Configuration mismatch.
14-313: Loop not settled.
14-314 thru 320: Calibration failed.
14-325: Start of scan problem.
14-335: Scan carriage encoder.
14-340: Scan motor.

231


/ 265ST / 460 / 470
14-xxx Codes continued
14-345, 347: 12 volt error.
14-350: Video cable.
14-700: Exposure lamp output not high enough.
14-703, 704, 705, 706: Failure to calibrate scanner.
14-710: NVM scan value out of range.
14-712, 713, 714, 715: Failure to calibrate scanner.
14-A: Illumination checkout.
14-B: Scan noise.
14-C: Scan loop.
14-D: Exposure lamp filaments not lighting.
19-xxx are video and system control.

19-300, 301, 302, 303: Image disk read, write, data and
format errors.
19-310: Cant determine disk capacity.
19-401, 402, 403: Out of memory.
19-404: Video compressor time-out.
19-405: Video decompressor DVMA time-out.
19-406: Video loopback DVMA time-out.
19-407, 408: Video middle function input/output DVMA
time-out.
19-409: Video job integrity fault.
19-750: EPC memory mismatch.
19-751: IPS1 option mismatch.
19-752: Image rotate SIMM mismatch.
19-753: Platen cover mismatch.
19-754: Image disk configure mismatch.
19-A PWS lost communication.
22-xxx are system faults.

22-300.04: Scheduling table.
22-300.05: Image complete, not received.
22-300-10: Decompress end of record.
22-300.16: Clock overflow.
22-301.04: Initial state scheduling error.
22-301.05: Scan resources not available.
22-302.04: Current state check error.
22-303.04: Shift proposal invalid.
22-303.05: Document too large.
22-304.04: Schedule missing.
22-305.04: Dead cycle.
22-306.04: Rejection error.
22-307.04: Reschedule error.
22-308.04: Execution state error.
22-309.04: No except time out error.
22-310.04: Compound service image.
22-311.04: Proposal response timeout.
22-312.04: Synch info error.
22-313.04: Missing sync error.
22-314.04: Module registration error.
22-315.04: Module completion error.
22-316.04: Paper tray not present.
22-317.04: Capability not present.
22-318.04: Non-existent finisher capability.
22-319.04: Cycle down/up loop.
22-330.xx: List jobs request for timeout.
22-700.04: Module timeout error.
22-701.04: Module completion error.
22-750.04: Output device configuration error.
22-750.17: Accessory card error.
22-751.04: SMH, HCF or PFP configuration error.
22-751.17: ESS configuration.
22-752.17: EP-SV/EP-Lyzer configuration.
22-754.17: UI configuration.
22-755.17: RDT configuration.
22-756.17: Scan configuration.
22-757.04: Mark service configuration.
21-xxx are RDT(remote data transfer) errors.

21-300: Main controller to Modem communication problem.
21-304: RDT dial toner problem.
21-308: Modem blacklist error.
21-708: Host modem.
21-712 thru 728: Fax communication errors.
21-732: Host cancellation.
21-736, 740:
21-A: Remote connection error.
Other miscellaneous error codes

OF1: Noise.
OF2: Paper damage.
OF-4: Odor, heat and dirt.
OF-5: Odor, heat and dirt.
OF-6: Status messages.
OF-6A thru OF-6B: status message tables.
OF-6C: Document feeder status message table.
OF-6D thru OF-6L: Status message tables.
16-xxx are ESS (electronic sub-system) codes

16-A: Fault codes.
16-B: ESS boot.
16-C: ESS software verification.
16-781.19: Memory error for network scan.
16-785.19, 786-19: IPA board.
16-787,19: LAN fax memory error.
18-xxx codes are network related, not covered here.

232


/ 265ST / 460 / 470
Other Miscellaneous Error Codes continued
OF7: Install wizard failure.
OF-8: Staple cartridge checkout.
OF-9: Configuration mismatch.
SIMULATIONS / DIAGNOSTICS.
There are no service modes listed in the factory service manual. However, there is mention of a PWS (portable work
station) which is a laptop computer. Apparently, all service modes, simulations, etc. are done with this. However,
the operator control panel does have an menu which can be accessed with no tools or special training. You will
find some adjustments, counters, etc. there.


233

XEROX PE-120 / PE120I

Profile: Digital: 22 copies per minute. Black / White. This
machine is made by Samsung as the 4720F/FN but
because the parts information we have available is
primarily Xerox we are listing as a Xerox.
Gestetner DSm520pf, Lanier AC122, Ricoh AC-205,
Samsung 4720F/FN, Savin AC-205.
H: 18; W: 18; D: 17; Weight: 34 lbs.
List price when new: $549.00/$649.00
CONSUMABLES
DESCRIPTION
SAMSUNG ITEM NUMBER
RICOH ITEM NUMBER
XEROX ITEM NUMBER
YIELD
All-in-one-cartridge ............. SCX-4720D3..................... ............................................................ 013R00601............................... 3,000

All-in-one-cartridge ............. SCX-4720D5..................... 412660 (Type 2185)............................ 013R00606............................... 5.000
Note: Toner empty is sensed by a pixel count of images printed, not by toner remaining in cartridge.

ITEM
SAMSUNG PART NUMBER
XEROX PART NUMBER
Paper tray (250-sheet: can add two)
...............................SCX-4720S3....................... 497N00203
Memory: 32MB ....................................................... 097N01434
ITEM
SAMSUNG PART NUMBER
XEROX PART NUMBER
Memory: 64MB .......... ............................................097N01435
Memory: 128MB ........ ............................................097N01436
Network card ............. SCX-00NB ............................................
Scanner assembly (including document feeder) removal: Necessary to remove for other more routine work on this
machine. Remove cassette, cartridge, front cover, rear cover, right side cover and left side cover. Remove ADF.
Remove two screws (from rear, it looks like). Unplug five connectors and ground wire from main board. Remove
two screws from middle cover and disconnect ground wire. You might have to remove the motor, you might have
to separate the operation panel from the scanner. Sorry, I cant say for sure, but you do need to get the scanner off
to replace the transfer assembly.
Transfer assembly removal: Read last sentence first! Remove rear cover, left and right side covers and scanner
assembly. Remove the four screws (vertically downward) through the middle cover. remove two screws that hold
the controller shield to the middle cover. Unclip the shield from the frame and lift the middle cover off. Remove exit
gear and remove exit roller. Remove Laser unit (for screws). Transfer roller is then removed by releasing a latch
with the tip of a screwdriver, removing the bushing and lifting out. I suspect that you could get this out without
doing all this work. In fact, the service manual says Experienced technicians may be able to remove the transfer
roller by performing step 2 (latch/bushing) only.
Fuser removal: Remove rear cover (four screws). Unplug two connectors. Fuser is held in with four screws.
Drive assembly: Remove rear cover, side cover and controller shield (above). Remove five screws and one connector
to remove drive assembly. The holes have numbers on them. You are expected to install the screws in that order
when reinstalling drive assembly.
Feed assembly: (Bypass?) Remove rear cover, left and right covers, cassette, cartridge, front cover, scanner
assembly, middle cover and shield, drive assembly. Guide(?) is mounted by four screws. After that, it appears you
must remove pretty much everything (plates, springs, guides, bracket, gears, feed/registration roller to remove.
Pickup assembly: If you get through the feed assembly (immediately above) and feel you still have a good chance of
getting the machine back together after you replace the pickup roller, do the following. Remove the pickup gear
and then you can remove the pickup assembly. The roller is held to the shaft with a stopper/clip type of apparatus.
Pickup roller: It appears that the pickup roller and bypass roller can both be replaced without any of the scary above
procedures.

234


Sorry, Ricoh and Samsung part numbers not available to us at this time.
PART DESCRIPTION
XEROX NUMBER MAN LOC YIELD
PART DESCRIPTION
XEROX NUMBER MAN LOC YIELD
Bypass actuator ...............................120N00453 .. 8.7 21-1........
Fuser heat lamp...............................122N00231 .. 8.8 33 ..........
Bypass assembly.............................002N02085 .. 8.1 15 ...........
Fuser other parts .............................Not available separately ...
Bypass empty actuator ....................120N00454 .. 8.9 20 ...........
HVT..................................................105N02044 .. 8.1 6 ............
Bypass photo interrupter..................Not available separately8.9
Laser unit .........................................122N00228 .. 8.1 4 ............
31 .................................................
LIU board (phone board)..................140N62943 .. 8.1 13 ..........
Bypass pickup assembly .................130N01366 .. 8.9 5 .............
Main board (4 in 1)...........................140N62941 .. 8.1 7 ............
Bypass pickup roller.........................022N02084 .. 8.7 27 ...........
Main board (5 in 1)...........................140N62942 .. 8.1 7 ............
Bypass separator pad......................019N00454 .. 8.9 20 ...........
Operation panel ...............................002N02332 .. 8.1 1-2 .........
Cassette & cassette parts................Not available separately ....
Operation panel overlay...................091N80214 .. 8.4 2 ............
CCD assembly.................................002N02346 .. 8.4 2-2..........
Optional cassette other parts
CCD ribbon cable ............................117N01665 .. 8.4 2-3..........
(roller, etc.) ...................................Not available separately ...
Document feeder housing................002N02331 .. 8.1 1-1..........
Optional cassette
paper empty actuator ...................120N00425 .. 8.11 31 ........
Document feeder other parts
(switches, actuators, rollers, etc.)....Not available separately ....
Optional cassette sensor board .......130N01367 .. 8.11 25 ........
Document feeder separator assembly .................. 019N00809
Paper empty actuator.......................120N00425 .. 8.7 20 ..........
.....................................................8.8 1-2 .........
Paper feed actuator .........................022N02092 .. 8.7 19 ..........
Document feeder separator pad ......019N00566 .. 8.8 1-2-1. 20K
Paper feed clutch assembly.............022N01609 .. 8.7 47 ..........
Document feeder slit glass assembly...002N02354 .. 8.5 1-3..........
Platen glass .....................................118N00500 .. 8.4 1-2 .........
Document feeder tray ......................050N00452 .. 8.4 4-3..........
PTL ..................................................140N62945 .. 8.7 56 ..........
Document feeder white mat .............019N00810 .. 8.4 4-2..........
Scan area actuator ..........................011N00473 .. 8.4 2-11 .......
Drive assembly ................................007N01270 .. 8.1 3 .............
Scan home sensor ...........................130N01274 .. 8.4 2-12 .......
Fan ..................................................127N07328 .. 8.1 27 ...........
Scan motor assembly ......................101N01345 .. 8.4 2-15 .......
Fuser assembly ..............................126N00214 .. 8.8 0 ....... 80K
Transfer roller ..................................002N02079 .. 8.1 17 ..... 60K
Fuser assembly ...............................126N00233 .. 8.1 26 ..... 80K
Transfer roller bushing; left ..............016N00261 .. 8.7 34 ..... 60K
Fuser assembly (Samsung).............JC96-03210A (Samsung) ..
Transfer roller bushing; right ............016N00254 .. 8.7 31 ..... 60K
Fuser exit actuator ...........................120N00445 .. 8.8 25 ...........
ADF separator pad: 20K

Transfer roller: 60K.
Fuser: 80K
Machine rated life: 150K.

ERROR CODES
MP tray jam: No feed from bypass.
LSU error: Laser problem.
Invalid cartridge
No cartridge
Comm error: Fax line error problem.
Incompatible: Remote fax did not have matching
function.
Line busy
Line error
Load document: No original.

Memory full: Too many originals.
No paper/add paper
Low heat error: Temperature too low.
Overheat: Fuser overheat.
There is no fuser reset procedure.
Paper jam 0; open/close door: Feed jam.
Paper jam 1; open/close door: Jam inside.
Paper jam 2; open/close door: Exit jam.
Toner empty
User mode: Press Menu key on display to select various user choices. For further detail, adjustment, change, etc.,
press left/right & & enter. User modes include Paper setting, Machine setup (ID, date, etc.), Copy setup
(light/dark, original type, etc.), Fax setup, Fax feature, Advanced fax, Reports, Network setup, Sound volume
and Maintenance. Maintenance includes Clean drum (on or off), Auto cleaning, Notify toner and Memory clear.

235


Service Mode: Press the following keys, in this order. Menu, #, 1, 9, 3, 4. Tech will display. To escape service mode,
shut power.
1-1: Data setup: Fax settings and Clear all memory, clear counts, Flash Upgrade and Silence time (fax setting).
1-2: Machine Tests
Switch test: Control panel buttons only. Does not test internal switches or sensors.
Shading test: Close document feeder. Select Shading test. Press Enter An image will be scanned (it
says) and a CIS shading profile will print out. According to the service manual, if the printed image is
different than the image, the CIS is bad.
1-3: Reports: Protocol (fax), System data, Key history and Errors.
Engine Test Mode: Press the following keys, in this order. Menu, #, 1, 9, 3, 1. Engine test will display. Use number
keys to select test. Press Start to test item. Press Stop to exit.
CODE & SUB CODE
DESCRIPTION
TEST
0-1: Motor.
0-2: Pickup.
0-3: Fan.
0-4: Manual CLT.
0-5: PTL.
1-1: Laser motor.
1-2: Laser HYSYNC.
1-3: Laser diode.
2-1: Feed sensor
2-2: Exit sensor.
2-3: Cover sensor.
2-4: Paper empty sensor.
2-5: Bypass sensor.
4-1: Charge HVT test.
4-2: Developer bias.
4-3: Transfer-negative test.
4-4: Transfer HVT on.
4-5: Transfer (ADC) on.
4-6: Transfer 600V-3500V ADC.

236

XEROX WORKCENTRE PRO 423 / 428

Similar machines: None.
Profile: Digital, black/white. 23/28 copies per-minute.
Dimensions: Machine without finisher.
H: 44 W: 30 D: 26. Weight: 230 lbs.
List price when new: 423: $5,999.00; 428: $6,999.00.
CONSUMABLES
ITEM
ORDER NUMBER
YIELD
All-in-one cartridge................................ ............................113R00634................................................................... 24,000-29,000

Staple cartridge (3 units per cartridge;)..............................108R00535............................................................ 3,000 staples each
There is no separate developer or developer calibration. It is part of the cartridge.

Item
Part Number
DADF (document feeder).............................................Included

Duplex .........................................................................Included
Finisher/stapler .......................................................097S02855
Hard drive (1GB).....................................................097S02872
500-sheet tray...........................................................................
PostScript3 kit...........................................................................
Xerox Abbreviations
Key
Stands For
ADC ...........................................................Auto density control

BCR .............................................................. Bias charge roller
BTR ............................................................. Bias transfer roller
BUR ..................................................................... Backup roller
CR ..................................................................... Charge roller
CRU................................................ Customer replaceable unit
CVT ................................................Constant velocity transport
CRUM.................................................................. CRU monitor
DADH ................................Duplex automatic document feeder
ESS ....................................................... Electronic sub-system
DB .................................................................. Developer bias
DTS ........................................................................Detack saw
FRU ........................................................ Field replaceable unit
FRU .......................................................Fuser replaceable unit
HCF ..........................................................High capacity feeder
Item
Part Number
Network print kit ........................................................................

Fax & scan kit ...........................................................................
Internet fax kit ...........................................................................
CentreWare scan service..........................................................
Fax hard drive...........................................................................
Key
Stands For
HFSI.............................................. High frequency service item

IBT ............................. Intermediate belt transfer (transfer belt)
IIT ......................................... Image input terminal (scanner)
IOT .................................... Image output terminal (the copier)
LCSS ........................................... Low capacity stapler-stacker
LVPS................................................ Low voltage power supply
MCU................................................................Main control unit
NVM......................................................... Non-volatile memory
OCT .......................................................... Offsetting catch tray
PCDC........................................... Pixel count dispense control
RAM.................................................. Random access memory
ROM ........................................................... Read only memory
ROS ..................................... Raster output scanner (laser unit)
UI ....................................................................User interface
WDD ........................................... Wide range dynamic damper
Total count: Select Billing Meter from menu. Meter 1 is the total count.
Toner/drum/developer removal/replacement: This machine uses an all-in-one cartridge; toner, drum, developer unit,
cleaner unit are all part of one disposable customer replaceable unit (CRU). Lift upper right cover and pull it to the
right. Open the front door. Slide out the cartridge. Install new cartridge and remove toner seal.
Fuser removal/replacement: The fuser is replaced as a unit. Shut power. Open right cover. Release handle in front of
fuser and lift out towards right.
Waste toner: No information mentioned in service manual or owners manual. Probably disposed of with drum unit.

237


PART DESCRIPTION
Battery .....................................................105E10530 ..... 3.15 1 .............

BTR roller assembly................................022K62442 ..... 8.30 12 ...200K
Bypass clutch (on rear frame;
manual says "feed clutch")..................121K23840 ..... 8.10 3 .............
Bypass extension flap .............................050E17361 ..... 7.75 4 .............
Bypass feed roller (pickup roller;
upper and shorter than retard) ............059K20561 ..... 7.85 22 ...600K
Bypass no-paper actuator .......................120E21101 ..... 7.80 3 .............
Bypass no-paper sensor .........................130E81970 ..... 7.80 4 .............
Bypass retard roller
(lower roller; longer than feed) ............059K11921 ..... 7.85 18 ...600K
Bypass size sensor .................................130K62041 ..... 7.80 15 ...........
Bypass tray assembly .............................059K24650 ..... 7.70 1 .............
Cabinet drive board
(small board on rear below feed clutch) .160K75942 ..... 8.40 18 ...........
Casters (2) ..............................................017K92850 ..... 7.65 9 .............
Casters (lockable; 2) ...............................017K92840 ..... 7.65 8 .............
CCD board (on back of CCD assembly. Can't tell if included with
CCD assembly or not).........................160K77220 ..... 6.15 7 .............
CCD/lens unit ..........................................062K11290 ..... 6.15 4 .............
Circuit breaker .........................................105K19235 ..... 1.10 2 .............
Cleaner unit .............................................Part of all-in-one cartridge ......
Compiler actuator....................................011K97110 ..... 12.32 8 ...........
Compiler exit sensor ...............................130E85360 ..... 12.32 4 ...........
Compiler motor........................................127E83040 ..... 12.32 2 ...........
Compiler tamper sensor..........................130E85360 ..... 12.32 4 ...........
Control panel
(overlay or panel-can't tell; left side) ...802K31271 ..... 7.20 7 .............
Control panel assembly...........................802K35967 ..... 2.10 3 .............
Control panel one-touch panel ................802K44530 ..... 2.15 3 .............
Control panel switch board......................160K75831 ..... 2.10 10 ...........
Copier to document feeder harness........117E94781 ..... 5.10 7 .............
Copier to scanner harness ......................117E94760 ..... 6.10 10 ...........
Developer unit .........................................Part of all-in-one cartridge ......
Document feeder board ..........................160K84221 ..... 5.20 4 .............
Document feeder board ..........................160K89030 ..... 5.20 4 .............
Document feeder exit/reverse solenoid...121K27090 ..... 5.35 15 ...........
Document feeder feed actuator...............120E21080 ..... 5.30 19 ...........
Document feeder feed rollers
(one way; 2 rollers)..................... 022E87980......5.30 12 ... 90K feeds
Document feeder feed-in/registration
motor (large)........................................127K33650 ..... 5.45 1 .............
Document feeder photo interrupters (2) ..130K62500 ..... 5.25 9 .............
Document feeder pickup rollers (2 ribbed)..022E87990... 5.30 6. 90K feeds
Document feeder pickup tray ..................050K44800 ..... 5.15 2 .............
Document feeder read/exit motor (smaller) ..127K33660 ..... 5.45 2 .............
Document feeder registration actuator....120K91900 ..... 5.35 2 .............
Document feeder registration area
exit actuator.........................................120K91910 ..... 5.35 3 .............
Document feeder registration area exit/
reverse sensor ....................................130K62520 ..... 5.35 11 ...........
read actuator .......................................120K91890 ..... 5.35 7 .............
size sensor actuator ............................120K91941 ..... 5.35 14 ...........
size sensor assembly (3 on board) .....130K62510 ..... 5.35 13 ...........
Document feeder registration roller
(3 on shaft) ..........................................006K22030 ..... 5.35 4 .............
PART DESCRIPTION
Document feeder registration sensors

(2-registration and read) ..................... 130K62500..... 5.35 9..............
Document feeder retard pad
(separator pad) .......................... 019K05801 ..... 5.25 7..... 90K feeds
Document feeder retard pad spring ........ 809E35430..... 5.25 6..............
Document feeder slit glass ..................... 090E91601..... 5.10 1..............
Document feeder top cover assembly
(includes pickup rollers) ...................... ....................... ........................
Document feeder top cover interlock switch. 110K11280..... 5.35 16............
Document feeder tray actuator ............... 120K91920..... 5.55 7..............
Document feeder tray assembly ............. 050K47970..... 5.55 1..............
Document feeder tray size sensors (3)... 130E84140..... 5.55 4..............
Document feeder white mat.................... 090K92920..... 5.10 8..............
Document feeder/platen cover angle sensor 130K62162..... 6.10 8..............
Document feeder/platen cover open switch. 110K11110..... 6.10 11............
Drum ....................................................... Part of all-in-one cartridge.......
Duplex assembly (includes motor, board,
sensor, rollers, etc.) ............................ 022K62936..... 8.50 2..............
Duplex board ......................................... 160K75914..... 8.50 5..............
Duplex motor .......................................... 127K24041..... 8.50 20............
Duplex paper sensor/actuator................. 130K62330..... 8.50 4..............
ESS board .............................................. 160K86025..... 16.10 10..........
ESS LVPS .............................................. 105E10680..... 16.10 19..........
Exit assembly.......................................... 022K62678..... 10.10 1............
Exit drive board....................................... 160K75903..... 1.10 5..............
Exit motor assembly ............................... 127K32513..... 8.15 11............
Exposure lamp........................................ 122K93290..... 6.25 2..............
Exposure lamp ballast board .................. 105E10430..... 6.25 3..............
Exposure lamp full rate carriage assembly (includes lamp, board, cable,
mirrors, frame, etc.) .............................. 041K94191..... 6.25 1..............
Exposure lamp ribbon cable ................... 117E20920..... 6.25 5..............
Fan.......................................................... 127K33073..... 9.15 1..............
Finisher actuator (lower-under top cover; 2). 011K97090..... 12.24 5............
Finisher actuator (rear frame) ................. 011E12190..... 12.12. 5...........
Finisher actuator (rear frame) ................. 011E12200..... 12.12 7............
Finisher assembly................................... 604K04670..... 12.10 1............
Finisher control board ............................. 160K83580..... 12.40 4............
Finisher docking sensor.......................... 130E85360..... 12.16 13..........
Finisher exit roller assembly ................... 022K63050..... 12.36 1............
Finisher exit sensor................................. 110E10970..... 12.12 8............
Finisher feed motor
(same part number as reverse) .......... 127E83050..... 12.18 1............
Finisher lever sensor .............................. 130E85360..... 12.34 4............
Finisher lower left side cover area actuator.. 011E12050..... 12.30 7............
Finisher lower left side cover area
in actuator ........................................... 011E12000..... 12.30 12..........
Finisher lower left side cover area sensor.... 130E85360..... 12.30 10..........
Finisher LVPS......................................... 160K83600..... 12.40 1............
Finisher near full sensor ......................... 130E85360..... 12.44 9............
Finisher receiving tray............................. 050E17630..... 12.44 1............
Finisher receiving tray extension/slide.... 050E17640..... 12.44 4............
Finisher reverse motor
(same part number as feed) ............... 127E83050..... 12.18 1............
Finisher side tray .................................... 050E17620..... 12.46 1............
Finisher side tray slide/extension............ 050E17640..... 12.46 2............
Finisher side tray stopper ....................... 802E31330..... 12.46 3............
Finisher stack height sensor ................... 130E85360..... 12.34 4............
Finisher stapler assembly ....................... 604K04690..... 12.14 9............

238


PART DESCRIPTION
Finisher stapler cover micro switch......... 110E10980..... 12.12 2............

Finisher stapler home sensor ................. 130E85360..... 12.12 3............
Finisher stapler motor ............................. 127E83070..... 12.16 1............
Finisher timing actuator
(upper-under top cover) ...................... 120K02540..... 12.24 4............
Finisher timing sensor............................. 130E85360..... 12.24 3............
Finisher transfer motor............................ 127E83040..... 12 22 1............
Finisher tray elevator motor .................... 127E83060..... 12.44 7............
Finisher upper limit sensor...................... 130E85360..... 12.44 9............
Finisher upper paper guide actuator....... 011E12030..... 12.38 12..........
Finisher upper paper guide full stack sensor 130E85360..... 12.38 11..........
Finisher upper paper guide reverse sensor . 130E85360..... 12.38 11..........
Front door interlock switch assembly...... 162K65203..... 8.10 17............
Fuser assembly ...................................... 126K14178..... 10.30 1... 200K
Fuser exit actuator .................................. 120E13053..... 10.30 19..........
Fuser exit sensor .................................... 130E81970..... 10.30 23..........
Fuser handle........................................... 011E10992..... 8.10 12............
Fuser heat lamp...................................... 126K12370..... 10.35 8............
Fuser heat roller...................................... 022E87691..... 10.35 14..........
Fuser heat roller bearings (2) ................. 013E88180..... 10.35 10..........
Fuser heat roller drive gear..................... 007E51950..... 10.35 9............
Fuser heat roller pawls (5) ...................... Not available separately .........
Fuser heat sleeves ................................. Not available separately .........
Fuser idler roller springs (6).................... Not available separately .........
Fuser idler rollers (6)............................... 022K62100..... 10.30 15..........
Fuser pressure roller............................... 022K62701..... 10.35 6............
Fuser pressure roller bearings (2) .......... 013E18860..... 10.35 5............
Fuser thermistor...................................... 130K59680..... 10.35 15..........
Fuser thermostat (front) .......................... 130K62390..... 10.35 17..........
Fuser thermostat (rear)........................... 130K60380..... 10.35 18..........
G3M0 board............................................ 160K29731..... 3.10 4..............
G3M0 ROM............................................. 537K60421..... 3.10 5..............
Hard drive ............................................... 121K24653..... 1.15 15............
Hard drive board ..................................... 160K76701..... 1.15 16............
Hard drive interface board ...................... 160K70270..... 3.15 14............
HVPS ...................................................... 105E10660..... 9.10 8..............
Laser unit (ROS)..................................... 062K11081..... 6.30 1..............
LVPS....................................................... 105E10405..... 1.10 4..............
LVPS in MF box...................................... 105E98970..... 3.15 4..............
Main drive motor assembly..................... 007K86774..... 4.10 1..............
MCU/SW board (423) ............................. 160K84180..... 1.15 8..............
MCU/SW board (428) ............................. 160K84170..... 1.15 8..............
MF main board........................................ 160K84572..... 3.10 2..............
MMB-A board.......................................... 160K76240..... 3.10 6..............
NCU board.............................................. 160K84731..... 3.10 7..............
OCT assembly ........................................ 022K65170..... 8.15 9..............
OCT offset motor .................................... 127K33320..... 10.15 4............
OM3 board.............................................. 160K62760..... 3.10 13............
Page memory board ............................... 160K28161..... 1.15 6..............
Paper tray 1 actuator (in tray) ................. 120E20821..... 7.15 16............
Paper tray 1 assembly ............................ 050K46544..... 7.10 15............
Paper tray 1 feed roller (large-pickup roller) . 059K21970..... 7.15 12... 600K
Paper tray 1 near end sensor ................. 130E82740..... 7.10 1..............
Paper tray 1 paper empty actuator ......... 120E20812..... 7.10 9..............
Paper tray 1 paper empty sensor ........... 130E82740..... 7.10 1..............
Paper tray 1 retard roller......................... 059K21960..... 7.15 7..... 600K
Paper tray 1 sensor assembly
(includes actuator) .............................. 015K51432..... 7.10 6..............
PART DESCRIPTION
Paper tray 1 spring (1 in center)..............809E18760 .....7.15 18 ...........

Paper tray 1 springs (2)...........................809E14793 .....7.15 17 ...........
Paper tray actuator assembly (in rear frame; one for each tray. Includes
actuator, bracket and support) ................068K20781 .....7.35 9 .............
Paper tray actuators
(in rear frame; one for each tray) ........120E18901 .....7.35 8 .............
Paper tray assembly
(same for trays 2, 3, 4) ........................050K47573 .....7.45 1 .............
Paper tray feed clutch (on rear frame; 3)......121K28300 .....8.40 12 ...........
Paper tray feed motor (on rear frame) ....127K32751 .....8.40 1 .............
Paper tray near end sensor (in rear frame;
one for each tray) ................................130E82740 .....7.35 3 .............
Paper tray size switch assembly .............802K29710 .....7.10 2 .............
Paper tray size switch boards (in rear frame of machine;
3 of them) ............................................110K10960 .....7.35 1 .............
Paper trays (2, 3, 4) feed roller
(pickup roller only) ...............................059K21970 .....7.50 4 .....600K
Paper trays (2, 3, 4) feeder assembly
(includes feed/pickup roller, shaft, bearings, etc. but
does not include retard roller) .............050K47660 .....7.50 2 .............
Paper trays (2, 3, 4) retard roller .............059K21960 .....7.50 14 ...600K
Paper trays (2, 3, 4) spring (one in center) ...809E18760 .....7.60 16 ...........
Paper trays (2, 3, 4) springs (2 each tray) ....809E19062 .....7.60 15 ...........
Paper trays (2, 3, 4) retard roller assembly
(includes roller, housing, shaft, etc.) ...019K97497 .....7.50 12 ...........
Platen cover assembly ............................802K26013 .....5.60 1 .............
Platen cover white mat ............................004E12330 .....5.60 5 .............
Platen glass assembly.............................090K92954 .....6.10 1 .............
Power switch ...........................................162K65191 .....8.10 19 ...........
Print cartridge (developer, toner, drum,
cleaner all in one) ................................113R00634 .....9.10 1 .............
Registration actuator ...............................120E20641 .....8.35 16 ...........
Registration chute assembly ...................054K22310 .....8.30 17 ...........
Registration clutch...................................121E84300 .....8.30 11 ...........
Registration roller ....................................022E87783 .....8.30 3 .............
Registration roller ....................................022K62533 .....8.35 2 .............
Registration sensor (front of scanner IIT) ... 130K62150 .....6.10 12 ...........
Registration sensor
(in paper path at registration roller) .....130E82740 .....8.35 15 ...........
Right door interlock switch ......................110E98300 .....8.10 10 ...........
Right side cover assembly (includes rollers, springs, sensor,
latch-handle, etc.)................................802K27278 .....7.40 17 ...........
Right side cover T/A roller 3 sensor ........130E82790 .....7.40 9 .............
Right side T/A roller 2 actuator................120E20651 .....8.20 2 .............
Right side T/A roller 2 sensor
(photo interrupter) ...............................130E81970 .....8.20 8 .............
Right side T/A roller chute assembly
(includes clutch, rollers, belt, etc.).......054K19786 .....8.10 6 .............
Right side T/A roller chute clutch ............121K26220 .....8.20 9 .............
Scan board (IIT/IPS)................................160K87583 .....6.10 10 ...........
Scan cable springs (2).............................809E34730 .....6.20 5 .............
Scan cable; front .....................................012K94190 .....6.20 3 .............
Scan cable; rear ......................................012k94200......6.20 4 .............
Scan motor .............................................127K35510 .....6.20 14 ...........
Scan motor drive board ...........................160K74831 .....6.10 15 ...........
Scan size detect sensor ..........................130K62140 .....6.15 3 .............
Toner .......................................................Part of all-in-one cartridge ......
Toner empty sensor (inside machine) .....130K61612 .....9.10 10 ...........

239


ERROR CODES
A1-1, -2, -3:
Document feeder
jam.
A2-1, -2, -3, -4 : Document feeder
registration jam.
A3-1, -2, -3: Document feeder exit
jam.
A5-1: Document feeder interlock.
C1-3: Tray 1 feed/registration jam.
C2-2: Tray 2 feed-jam.
C3-1: Tray 3 feed jam.
C6-1: Duplex jam.
C8-2: Tray 2 feed-out jam.
C8-3: Tray 3 feed-out jam.
C8-6: Duplex jam.
C9-2: Bypass jam.
C9-3: Bypass jam.
E1-1: Registration jam
E1-2: Registration jam.
E1-6: Registration jam.
E3-1, -6: Fuser exit jam.
E5-1, -2: Interlock.
E6-1: Cabinet interlock.
E8-2: Duplex jam.
F4-11, -12, -16: Finisher jam.
F4-21, -22, -26: Finisher reverse
sensor jam.
F4-31, -32, -36: Finisher timing
sensor jam.
F4-41, -42, -46: Finisher exit jam.
F7-1, -2, -3: Finisher interlock.
F8-1: Finisher interlock.
HD-01, -02, -03, -10, -11: Hard

drive.
HD-71, -72, -73, -74, -75: Hard drive
interface.
H5-61, -62, -63, -64, -65 Finisher
interface.
H5-81, Finisher compiler motor.
H5-82: Finisher stapler motor.
H5-83: Finisher elevator upper limit.
H5-84: Finisher stapler motor.
H6-63, -64: Document feeder board
(initialize NVM).
H6-71, 72, 73, 74, 75: Document
feeder interface (power off &
on and hope for the best).
H6-72
H8-2 -65, -66, -67, -68: Page
memory error.
J1-2: Toner empty.
J3-1: Cartridge problem.
J6-1: Cartridge life over.
J8-1: Wrong cartridge.
J8-3: Toner/drum cartridge CRUM
failure; replace.
J8-4: Replace cartridge.
L6-1: Key counter.
U0-1, -2, -3, -04, -05, -06, -07, -08, 09: DCSYS software. Power
off and on.
U1-1: Main motor.
U1-2: Fuser fan.
U1-3: LVPS fan.
U2-1: Scan home sensor.
U2-2: Scan sensor.
U2-3: Scan problem.
U3-1, -2, -3, -4, -5, -6: Laser error.
U4-1: Fuser on-time problem

(temperature problem).
Replace fuser.
U4-2: Fuser overtemp. Must reset
this code with NVM code 5020. Change to 0 to reset.
U4-3: Fuser control thermistor.
Replace fuser.
U4-4: Fuser low temperature.
Replace fuser.
U4-5: Fuser problem. Replace fuser.
U4-6: Fuser problem. Replace fuser.
U6-01, -02, -03, -04, -05, -41, -42, 43, -44, -82, -95: Memory
error at power on. Try off and
on and/or initialize NVM.
U7-01, -02, -03, -04, -05, -31, -32, 33, -34, -35, -41, -42, -43, -44,
-45: Inter-system
communication system error.
Power off and on.
U8-3, -4, -5: Exposure lamp/CCD
problem.
U8-6: Exposure lamp/CCD shading
correction problem.
U9-1, -31, -32, -33, -41: MCU/SW
board problem.
UE-01, -02, -10, -11, -12, -13, -14, 71, -72, -73, -74, -75: EPSV
interface error. Power off/on,
press any key, check
connections.
Internal error codes: These are
four-digit codes without any
dashes (-). Usually beginning
with 8, such as 8DD2. Not
covered here.
Fax error codes: Not covered here. All begin with V, such as V0-03.
K- error codes: Not covered here. Appear to all be fax, computer or mailbox related.
X- error codes: Not covered here. All appear to require main board to repair or are remote terminal related.
003, 016, 050, 081, 103, 116 error codes: Not covered here.
Printer error codes: Not covered here. Listed in Owners manuals. Might also be described on screen.
003-747
081-701 thru 709 are fax related.
012-261, 262, 281, 282,283, 284.
081-710 thru 719 are mailbox related.
016-702, 705, 706, 707, 708, 719, 720, 721, 726, 731,
081-720, 721, 722.
735, 736, 737, 739, 740 thru 749, 760, 762, 764
thru 777, 781 thru 787, 793, 799.

240


SIMULATIONS
Diagnostic mode: Press the 0 key and hold it. While continuing to hold it, press Start. Escape by pressing 0 and
then by pressing Restart.
Once you have entered Diagnostics, press Custom presets, then press Diagnostic, then press Chain function.
Enter the Chain code. Then press the Function number. Then press the Function code. Then press Start.
There are 12 different groups of diagnostics, known as Autodiag select 1, 2, etc.
Chain 53 individual diagnostics: Functions 152-161 are
Chain 53 individual diagnostics: Functions 1, 2, 3, 5, 6
G4-M0.
are MAIN-SYS.
Chain 53 individual diagnostics: Function 4 and 7are OM.
PANEL.
Chain 53 individual diagnostics: Function 8 is OP-MOT
loop back test.
ICM.
Chain 53 individual diagnostics: Functions 20-27 are BPChain 153 individual diagnostics: Functions 100-107 are
F.
G3M1.
Chain 153 individual diagnostics: Functions 110 and 111
MEMORY/RTC.
are G3M1/CM.
Chain 53 individual diagnostics: Functions 80-84are
HDIF/HDD.
G4M1.
G3-M0.
G3M2.
Chain 53 individual diagnostics: Functions 110, 111 are
Chain 253 individual diagnostics: Functions 110 and 111
G3-M0/ICM.
are G3M2/CM.
NVRAM settings
NVM CHAIN/FUNCTION
ITEM
DEFAULT
6-40 ............................. Max pages transmitted....................999
6-41 ..................... Minimum read time (in seconds) for
........................ accumulated sheets in document feeder ....4
6-42 ............................. Max copies accumulated.................999
6-43 ................... Minimum read time (in seconds) for
...................... accumulated sheets on platen glass .............4
6-60 ............................. Laser light quantity @ 600dpi;
................................ text/ text-photo ..................................93
6-61 ............................. Laser light quantity @ 600dpi; photo.87
6-62 ............................. Laser light quantity @ 400dpi............93
6-63 ............................. Laser light after feedback
................................ control @ 600dpi...............................40
6-64 ............................. Laser light after feedback
................................ control @ 400dpi...............................46
6-65 ............................. Laser light control coefficient...............5
6-80 ............................. Laser side registration
................................ adjustment for all trays ......................50
6-81, -82, -83, -84, -85, -86, -87, -88, -89, -90 ............................
Laser side registration adjustment for trays 1-4, bypass,
................................ duplex (all) and duplex trays 1-4. ......50
6-91, -92, -93 ............... Edge erase in fast scan (front), fast
scan
................................ (rear) and slow scan (lead edge). .....47
6-94 ............................. Trail edge cut ....................................50
6-95 ............................. Bypass image loss adjust................130
6-96, -97, -98 ... Laser side registration adjustment for 90
.................... degree rotation, 180 and 270, all @ 600dpi ..50
6-100 ........................... Fax streak correct ...............................2
6-101, -102, -103 ......... Scan edge erase amount, left,
................................ right and lead edge ...........................47
9-90 ............................. Developer Bias DC .........................170
NVM CHAIN/FUNCTION
ITEM
DEFAULT
10-30, -31, -32, -33 ...... Fuser delay times; warm-up,
................................ standby, run, low power ................... 20
10-34, -35, -35 ............. Fuser off/on count; standby, run,
................................ low power ........................................... 3
15-1.............................. Hard drive block check & clearance .....
15-6.............................. Hard drive model code .........................
15-7.............................. Pages on hard drive ....................... 200
15-8.............................. Faulty blocks of hard drive ...................
15-9.............................. Blocks of hard drive..............................
15-10............................ Hard drive inspection area ............... 62
15-11............................ Backup blocks on hard drive ............ 75
20-1.............................. Lead edge registration adjustment
................................ (all trays) ........................................ 112
20 -2, -3, -4 .................. Laser lead edge registration
adjustment;
................................ 90 degree rotation, 180, 270 ............ 36
20-5.............................. Bypass minimum width adjustment 243
20-6.............................. Bypass maximum width adjustment . 13
20-7.............................. Bypass size detect value.................. 16
20-8.............................. Clearing no toner warning .................. 5
20-14............................ Toner save; 0 is on. 1 is off ................ 1
20-15............................ Toner save white pixel threshold........ 0
20-16............................ Toner save black pixel threshold...... 63
20-17.................... Toner save; converted image darkness ..... 0
20-18............................ Input video data delay ........................ 1
20-21.................... Memory overflow during accumulation....... 1
20-30............................ Smoothing .......................................... 1
20-31............................ Edge count result available .............. 63
20-32............................ Edge count copying threshold ........ 111
20-33............................ Black pixel count ............................ 101

241


NVM CHAIN/FUNCTION
ITEM
DEFAULT
20-34 ........................... Operational offset value.................. 102
20-35 ........................... Dot area control ..................................1
20-36, -37, -38............. Enable/disable criteria 1, 2, 3 .............1
20-39 ........................... Fax/printer edge count threshold ......90
20-40 ....................Coefficient of error multiplication factor.......6
20-41, -42, -43, -44...... lead edge registration; trays 1, 2-4,
................................ bypass and duplex..............................8
20-45 ........................... Registration loop timer for all trays ...47
20-46, -47, -48, -49...... Registration loop timer; trays 1, 2-4,
................................ bypass and duplex............................15
20-51 ........................... Invert tray timing ...............................60
20-58 ........................... Main motor K1 gain.............................1
20-59 ........................... Main motor KP gain ............................4
20-60 ........................... Initialize NVM for machine (IOT)...........
20-64 ........................... Initialize NVM for IIT (scan)/ IPS...........
20-66 ........................... Initialize NVM for mode.........................
20-67 ........................... Initialize NVM for IOT (copier)...............
20-68, -70, -71, -80, -81, -82,
-83, -84, -85 ............ Initialize NVM for (respectively) IIT,
diagnostic 20-60-66, presets, fail history, jam history, fail
counter, jam counter, fail/jam counter & history, all NVMS
................................ including HFSI. .....................................
20-10, -101, -102, 1-03, -104,
-105, -106 ................ Fuser temperature adjustments ..........8
20-107 ......................... Temperature switching count A ........20
20-108 ......................... Temperature switching count B ........50
20-109 ......................... Enable/disable jam detect...................0
20-110 ......................... Fuser temperature adjustment............8
21-1 ............................. Fine adjustment of slow scan (copy)5%
21-2 ............................. Fine adjustment of fast scan..........10%
21-3 ............................. Fine adjustment of slow scan (fax) ..5%
21-5 thru -26.........Fine adjustment of density setup in various
.........................modes (light, dark, copy, fax, etc.) ............64
21-31 ........................... Auto exposure fixed threshold ..........48
21-32 ........................... AE inclination ......................................2
21-33 ........................... AE operation-DC.................................1
21-34 ........................... AE operation-Fax................................1
21-35 ........................... Pixels in AE fast scan ..................... 128
21-36 ........................... AE ground qualified darkness max . 140
21-37 ........................... AE offset ...........................................40
21-38 ........................... AE sample start time...........................1
21-39, -40, -41......Enable/disable RE darkness interpolation;
.........................fast and slow scans, AGC/AOS ..................1
21-42, -43, -44, -45...... Odd/even DC correct values @ 600dpi,
................................ 400dpi, 300dpi, 200dpi .................. 128
21-46, -47, -48, -49...... AGC gain @ 600dpi, 400dpi,
................................ 300dpi, 200dpi ....................................0
21-50, -51, -52, -53...... AOC offset @ 600dpi, 400dpi, 300dpi,
................................ 200dpi.............................................144
21-54 ........................... Enable/disable shading correct...........1
21-55 ........................... Average shading correct count .........20
21-56 ........................... Platen shading correct .................... 140
21-57 ....................Document feeder shading correction ...... 128
21-58 ........................... Document detect threshold ...............40
NVM CHAIN/FUNCTION
ITEM
DEFAULT
21-60, -61, -62 ..... Sharpness setup for text, text/photo
........................ and photo....................................................0
21-63 ................... Sharpness setup for medium resolution in
........................ text/photo ....................................................1
21-64 ................... Sharpness setup for medium resolution
........................ I photo.........................................................0
21-65 ................... Sharpness setup for low resolution in
........................ text/photo ....................................................1
21-66, -67 ............ Sharpness setup for low resolution in photo
........................ and document feeder text/photo .................0
21-70 ................... Side edge registration adjustment .........128
21-71 ................... Side edge registration adjustment ..........132
21-72 ................... A4/A3 select................................................0
21-80 ..Document feeder lead edge registration adjustment ..40
21-81 ..Document feeder trail edge registration adjustment ...31
21-82 ..Document feeder side-to-side registration adjustment......45
21-83, -84 ............ Document feeder magnification adjustment
........................ (copy, fax) ................................................35)
21-85 ................... Document feeder stamp solenoid on-time
........................ (in milliseconds) ........................................10
21-86 ................... Document feeder stamp position ..............15
21-87 ................... Document feeder scan position ..................6
21-88 ................... Analog main/sub select...............................0
21-90 ................... Binary threshold-fax light-1 .....................200
21-91 ................... Binary threshold fax light-2 .....................170
21-92 ................... Binary threshold fax text .........................150
21-93 ................... Binary threshold dark-1 fax .......................90
21-94 ................... Binary threshold dark-2 fax .......................30
21-95 ................... Binary light-2 fax .....................................180
21-96 ................... Binary light-1 fax .....................................160
21-97 ................... Binary fax normal....................................140
21-98 ................... Binary fax darker-1 ...................................80
21-99 ........................... Binary fax darker-2............................30
23-1 thru -55 ................ Test prints .............................................
24-10 thru -30 .............. Test prints .............................................
25-1 thru -14 ................ Various counters ...................................
25-20 ........................... Serial number .......................................
25-21 ........................... Machine model .....................................
25-22 thru -51 .............. EPSV, toner bomb and
................................ other obscure readings .........................
25-60 ......Accessories: 0 is none. 1 is Copyizer. 2 = coin kit.
3 is reset counter. 4 is copy dispenser. 5 is key counter .........
25-61 ........................... Accessories: 0 is none. 1 is key
counter.
................................ 2 is foot switch ......................................
25-63 thru -95 ...... Mostly phone/fax info. Not covered here ......
28-1 ............................. Tray priority.........................................0
28-2 ............................. Magnification priority ...........................7
28-3 ............................. Density setting ....................................0
28-4 ............................. Original default....................................0
28-5 ............................. Paper exit priority ................................0
28-6 ............................. Copy screen priority ............................0
28-10 thru -15 .............. Fixed resizing factors 1-6......................
28-20 thru -26 .............. Various tones ........................................
28-30, -31, -32, -33...... Trays 1, 2, 3, 4 priority ............1, 2, 3, 4

242


NVM CHAIN/FUNCTION
ITEM
DEFAULT
28-37 ........................... Load limit.............................................0
28-38 ........................... 90 degree rotation...............................1
28-39 ........................... Auto-tray switching..............................1
28-40 ........................... Tray in no APS auto mode ..................1
28-41 ........................... Auto-clear............................................1
28-42 ........................... Auto clear timer...................................1
28-43 ........................... Auto power save ...............................15
28-44 ........................... Laser (ROS) power save.....................9
28-46 ........................... Center shift..........................................0
28-48 ........................... Auto power off...................................45
28-49 ........................... Document feeder jam detect ...............0
28-50 ........................... Frame erase (top/bottom) ...................5
28-51 ........................... Frame erase (left/right)........................5
28-52 ........................... Frame erase (center) ........................10
28-54 thru -59 .............. Customized features .............................
NVM CHAIN/FUNCTION
ITEM
DEFAULT
28-60............................ Finisher top tray settings .................... 7
28-61............................ Finisher middle tray settings............... 7
28-70, -71 .................... Print enable timers ....................... 10, 6
28-90............................ Sort screen......................................... 0
28-91............................ Screen select ..................................... 2
28-101.......................... Substitute alarm ............................... 01
28-102 thru 130 . Fax & phone line settings; not covered here ..
28-131.......................... Power save time-specify .................. 00
28-132.......................... Power save ...................................... 00
28-134.......................... Power save time........................... 2100
28-135.......................... Standby time ................................ 0800
28-140 thru 145 ... Various fax function customize screens ......
28-150 thru -173 .......... Obscure settings not covered here ......
28-180 thru -304 .......... Exit tray choices for various situations .
HFSI items:
30-1 ..............................................................Originals scanned
30-2 ..........................................................Exposure lamp uses
30-3 .................................................... Document feeder scans
30-6 ................................................................................ Tray 1
30-7 ................................................................................ Tray 2
30-8 ................................................................................ Tray 3
30-9.................................................................................Tray 4
30-12............................................................................. Bypass
30-13.................................................................................DDM
30-15........................................................................ Drum time
30-16.....................................................................CRUM prints
30-51..................................................................... Staple count
Fault counters
40-1 thru -102: Will give count of how many of each type of fault, error code, etc.
Mode set items:
CHAIN/FUNCTION
DESCRIPTION
DEFAULT
50-1 ................... Prints with toner empty .................................1
50-6 ................... Bypass tray installed or not .............................
50-7 ................... Face-up tray installed or not .........................0
50-9 ................... 90 degree rotation installed or not...................
50-10 ................. Duplex installed or not ....................................
50-11 ................. OCT installed or not ........................................
50-20 ................. Reset fuser error by setting to 0................0
50-22 ................. Automatically disable copy job ....................10
50-23 ................. Auto select density........................................3
50-24 ................. Warm-up setting for cold areas .....................0
50-26 ................. Auto interrupt print job.................................10
50-28 ................. IOT vertical magnification ...........................11
50-29 ................. Toner empty warning detect adjustment .....23
50-30 ................. Toner empty detect ..................................160
50-31 ................. MC type ..........................................................
50-33 ................. Number of cassettes installed .........................
50-36 ................. Document feeder installed ..............................
50-37 ................. Print kit installed..............................................
50-39 ................. Switcher installed ............................................
50-40 ................. Page memory .................................................
50-41 ................. Document feeder stamp..................................
50-42 ................. Front exposure..............................................0
50-44 ................. Bypass size...................................................1
50-45 thru 49 ..... Paper type for trays 1, 2, 3, 4 and bypass ....0
50-51 ................. Finisher installed .............................................
CHAIN/FUNCTION
DESCRIPTION
DEFAULT
50-52.................. Hard drive installed ........................................
50-55.................. Hard drive stop at auto power save ............. 0
50-62.................. Tray 4 available or not.................................. 1
50-63.................. Fax truncation .............................................. 0
50-67.................. Auto clear..................................................... 0
50-68.................. Duplex initially .............................................. 0
50-69.................. Duplex idle time ........................................... 1
50-72.................. Main motor timing at warm-up.................... 26
50-73.................. Rotation time adjustment ........................... 35
50-75.................. Copy fax-lyzer .............................................. 0
50-76 thru -80 .... Trays 1 thru 4 and bypass informed of EPSV ... 2
50-81.................. Frame erase in N-in-1 .................................. 0
50-82.................. Bypass installation check ............................. 0
50-83.................. DM installation check ................................... 0
50-84.................. OCT installation check ................................. 0
50-85.................. Face up tray installation check..................... 0
50-86.................. Read size specification ..................................
50-90.................. Numeric CE switch..................................... 00
50-91.................. Fax hard drive installed .............................. 01
50-92.................. VCEM installed .......................................... 03
50-93.................. OA/SCSI module installed.......................... 01
50-95, -96 .......... Debug special machine operating flag ....... 00
50-97.................. Interlock LCD flag ...................................... 01
50-101................ Battery backup (3 hours)............................ 01
50-103................ Printer XP module installed........................ 01

243


CHAIN/FUNCTION
DESCRIPTION
DEFAULT
50-105 ................NCU installed..............................................07
50-106 ................NCU internal option installed ......................01
50-107 ................G4M installed................................................3
50-108 ................G3M installed..............................................07
50-109 ................ICM installed...............................................01
50-111 ................Modem related............................................07
50-112 ................IIT (scanner) installed .................................01
50-113 ................IOT (copier) installed ..................................01
50-120 ................Country codes ................................................
50-121 thru -136.Not covered here ............................................
CHAIN/FUNCTION
DESCRIPTION
DEFAULT
50-201 ............... Phone number for remote maintenance .........
50-202 thru -221 Not covered here ............................................
50-231 thru -255 Various jam and count thresholds...................
50-331 thru -350 Various system or local fail counts,
...................... object error codes, jam counts........................
53-1 thru -262 .... Automatic diagnostics: Not covered here .......
153-100 thru -161 Automatic diagnostics: Not covered here .......
253-101 thru -111 Automatic diagnostics: Not covered here .......
Chains 54, 55, 56, 57, 58 are all fax related ... Not covered here
...................... (24 pages in service manual)..........................
Component control: Inputs and outputs. Press Start.

Inputs
Chain and link: Item
7-1, -2, -3, -4: Trays 1, 2, 3, 4 size
1-1: Right cover switch.
switches.
1-2: Front door switch.
7-6:
Bypass
size sensor.
1-10: Cabinet interlock.
7-7,
-8,
-9,
-10:
Trays 1, 2, 3, 4 paper
5-60: Document feeder empty
empty
sensor.
sensor.
7-12: Bypass empty sensor.
5-61, -62, -63: Document feeder size
7-13, -14, -15, -16: Trays 1, 2, 3, 4
sensors.
near-empty sensor
5-64: Document feeder exit sensor.
5-65: Document feeder sensor.
8-6: T/A roll 2 sensor.
5-66: Document feeder exit reverse
8-7: T/A roll 3 sensor.
sensor.
8-31: Duplex sensor.
5-67: Document feeder in sensor.
9-2: Drum detect.
5-68: Document feeder trail edge
sensor.
9-4: Toner empty sensor.
5-69: Document feeder registration
10-20: Fuser thermistor analog value.
sensor.
10-23: Fuser exit sensor.
5-71: Document feeder top interlock.
12-1: Finisher feed in sensor.
6-6: Scan size detect sensor.
12-2: Finisher reverse sensor.
6-11: Scan registration sensor.
12-3: Finisher timing sensor.
6-21: Document feeder cover open
12-4: Finisher exit sensor.
switch.
12-5: Finisher tamper home sensor.
6-22: Document feeder angle sensor.
12-6: Finisher height sensor.
Outputs
Chain-function: Item
5-53: Document feeder read/exit
4-1: Main motor
motor; reverse.
4-2: Fuser fan & LVPS fan; high
5-54: Document feeder pickup roller
speed.
down.
5-34: Document feeder side
5-55: Document feeder pickup roller.
registration.
5-35: Document feeder registration
feed/registration motor; 1/2(read position).
speed.
motor; forward-1/2 speed.
feed/registration motor; full5-51: Document feeder read/exit
speed.
motor; forward-full speed.
5-58:
Document
feeder feed/
registration
motor; 4x-speed.
motor; forward 4x-speed.
12-7: Finisher cover open sensor

(top).
12-8: Finisher door sensor.
12-9: Finisher to copier interlock
(docking).
12-10: Finisher stapler interlock.
12-11: Finisher pause switch.
12-12: Finisher lever sensor.
12-13: Finisher up sensor.
12-14: Finisher near-full sensor.
12-15: Finisher full sensor.
12-16: Finisher stapler home sensor.
12-17: Finisher stapler self prime
sensor.
12-18: Finisher low staple sensor.
12-19: Finisher stapler cartridge
switch.
12-20: Finisher stapler lock switch.
12-33: Finisher stapler home sensor.
13-1: All sensors switch check
(except for keys, tray size and
document feeder).
5-59: Document feeder pickup rollerup.

5-81: Document feeder exit reverse
solenoid.
5-84: Document feeder stamp
solenoid.
5-90: Document feeder LED.
5-99: Document feeder sensor
adjustment.
6-1: Scan forward.
6-2: Scan reverse.
6-20: CCD setup.
6-25: Exposure lamp.

244


Outputs - continued
6-30: Auto registration adjustment
slow scan; chain 21-71.
6-31: Auto registration adjustment
fast scan; chain 21-70.
6-73: 600dpi laser check.
6-74: 400dpi laser check.
6-75: ROS(laser) motor rotations @
600dpi.
6-76: ROS(laser) motor rotations @
400dpi.
7-29: Bypass tray width sensor.
8-1: Main motor.
8-2: Feed motor.
8-10: Registration clutch.
8-11: T/A roller clutch.
8-12: Tray 1 feed clutch.
8-17: Bypass feed solenoid.
8-38: Duplex motor; slow
8-39: Duplex motor; fast..

8-51: Exit solenoid.
8-60: Exit motor-fast forward.
8-61: Exit motor-slow forward.
8-62: Exit motor-fast reverse.
8-63: Exit motor-slow reverse.
9-1: Main motor.
9-20: DC & AC developer bias.
9-21: Developer clock change.
9-22: Developer bias AC600.
9-23: BCR AC bias.
9-24: BCR DC bias.
9-26: BTR SEL.
9-27: DTS.
9-30: BTR DA.
10-4: Main fan; high speed.
10-6: Offset motor; forward.
10-7: Offset motor; reverse.
10-51: Exit gate solenoid.
10-60: Exit motor-forward fast.
10-61: Exit motor-forward slow.
10-62: Exit motor-reverse fast.

10-63: Exit motor-reverse slow.
12-21: Finisher transfer motor.
12-22: Finisher compile motor.
12-23: Finisher paddle solenoid.
12-24: Finisher exit up-down
solenoid.
12-25: Finisher lever solenoid.
12-26: Finisher feed motor
(stapler/reverse?)
12-27: Finisher elevator up.
12-28: Finisher elevator down.
12-29: Finisher stapler motor.
12-30: Finisher reverse motorforward.
12-31: Finisher reverse motorreverse.
12-32: Finisher feed motor.
15-1: Hard drive repair.
15-4: Reliability test.
Operator Custom Presets

Select Custom Presets on touch screen. Select item you want to change. Use up/down buttons to select and press
Enter/Change to lock in.
Customer Diagnostics
Press Custom Presets. Press Diagnostics. Press Auto Diagnostics. If there is a problem, press Start.
Screen will tell you what to do or what is wrong. Press Close and press Clear All to escape.


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INTRAVIAS SERVICE GUIDE TO

MONOCHROME COPIERS & MULTI-FUNCTION DEVICES

Revision 4 July 2010

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

MACHINE CROSS REFERENCE

7200 .................None.... ............None, 1980 or so.

100 ...................None.... ............ Royal RBC III

DCP 8020/8025D/DN ... 11th ..... 1

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

C-100 ............................6th ........... 3

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

NP-3030/3050 ............... 5th ........... 2

* Covered in separate publication

A50 (Canon NP-6551) ........ 11th............. 30

Docucate MD-161D ...... 11th ...... 211 ...... Sharp AR-168D

Docucate MD-551N ...... 12th ...... 199.......Sharp AR-M550

1302/F .................... 11th ..........173 ....Ricoh Aficio 1013/F

2003/2004/2006............ 1&2 .........42 ... Mita 161/162/232

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

2110/2110C......3rd ........... 21 ............................Mita 111 *

2913Z .............. 10th.........194 ....................... Ricoh 3813

* Covered in separate publication.

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

9055MFP....................... 11th ......... 73...............Konica 7155/Konica-Minolta 5510/Minolta Di551

DDC 35N....................... 9th ........... 97......... Minolta Di350

DDS 32/40 .................... Not covered

Infoprint 2090ES........... 13th ...... 130.... Ricoh Aficio 2090

Imagistics (was Pitney Bowes)

IM-2020 ........... 12th ........44 ......... Konica-Minolta Di2010

......................... 6th ........ 13..................... Canon 2020

85 ......................... 3rd ........ 7.1.................... Canon 7550

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

1290/1290RE ......... 4th ........... KON-1

Bizhub Di160/161................ 12th ..... 36

Bizhub Di2011 .....................12th ......44

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

2054/2055/2085............ 4th ............MIT-7

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

Kyocera Mita - continued

5530 .............................. ............... 10th ........................85

AC6500 ......................... None ...... Color Digital

3022 .................None....... .......................... Toshiba 2230

5613/f ............... 11th ......... 173............ Ricoh Aficio 1013/f

2007 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763

INTRAVIAS SERVICE GUIDE TO MONOCHROME COPIERS

6514 .................5th ........... 107...................... Sharp 7370*