PRE1393 DIATEST Metrologist Reference Book EN WEB
PRE1393 DIATEST Metrologist Reference Book EN WEB
PRE1393 DIATEST Metrologist Reference Book EN WEB
Conversions 04
Mensuration 06
Nomenclature 14
Defining Roundness 41
Hardness Scales 45
Notes 76
Soot particle
Particle of dust 2,5 µm
4 µm
Cross-section of a hair
75 µm
25 µm
Scale 1500:1
Uppercase Ι Κ Λ Μ Ν Ξ Ο Π
Lowercase ι κ λ μ ν ξ ο π
Name Iota Kappa Lambda Mu Nu Xi Omicron Pi
Uppercase Ρ Σ Τ Υ Φ Χ Ψ Ω
Lowercase ρ σ τ υ φ χ ψ ω
Name Rho Sigma Tau Upsilon Phi Chi Psi Omega
Opposite leg a γ
tan α = = α
Adjacent leg b b
Adjacent leg b
cot α = =
Opposite leg a
Area of a trapezium:
a
a+b
A= ·h
2
h
Area of a triangle:
a·h
A=
2
a
Side of a square
insribed in a circle:
d
a=
d
Side of an equilateral
triangle inscribed in
a circle:
a
d· 3
a=
d
Diameter of a circle
S. inscribed in an
07 equivalent triangle:
a
a· 3
d=
3
d
Diameter of a circle
inscribed in a regular
a
hexagon:
d=a· 3
d
Side of a regular
hexagon inscribed in
a
a Circle:
d
d
a=
2
Area of an ellipse:
π·D·d
A=
4
d
a2 · h
V=
a 3
m = h2 + r2 3
d=2*r
EN ISO 10360-3
machines (CMM) – part 3: CMMs with the axis of a
rotary table as a fourth axis
Frame
Anvil
Sleeve
Nomenclature Micrometer
Spindle
Data Output
Clamping Device
Vernier Scale Metric
Measuring Faces for
Sliding Jaw Depth Measurements
Fine-Adjustment Device
Measuring Face
Bezel Clamp
Pointer Display
Nomenclature Indicator
Scale
Bezel
Dial
Dial Cover
Operation bar
Clamshell
Measuring
instrument Automatic
Calibration bank
Engine block
Nomenclature Automated measuring cell for
Measuring software
Measuring
insert holder
Nomenclature Measuring tables
Radio Transmission
Sealing cap
Base
Stop screws to limit
Retracting lever measuring range
Holder
Multiplane measuring instrument
Measuring contacts
Needle
Parallel Inside
Inside measuring measuring instrument
instrument
Measuring Instrument
Clamping
Platen
Inside measuring
Nomenclature 2-Point Inside
Nominal Value
Abberation
Marking
Holder Holder
external cones or 45° chamfers
Stop plate
Stop plates
Stop bars
Nomenclature Measurement of conical bores,
For external cones Witness For internal cones For 45° chamfers
Indicator
Holder
Guide noses
Needle
Inside measuring
Nomenclature Internal gear gauging
instrument for
gear gauging
Measuring contacts
Guiding cylinder with carbide balls
Unmarked
Marked
Measuring Face
Measuring Face
Guiding Face
Main Scale
Fine-adjustment Device
Locking Device
Probe Extension
Slider Vernier Scale
Nomenclature Height Gauges
Fixing Device
Measuring and Scribing Stylus
Measuring Faces
Micrometer Micromter
Thimble
Sleeve Scale
Data Output
Display
Contact Line
Nomenclature 3-Point Inside Micrometer
Thimble
Sleeve
Nomenclature Depth Micrometer
Measuring Base
Measuring Rod
Measuring Faces
Pointer
Scale
Bezel
Stylus
Friction or Ratchet Device
Stylus Tip
Spindle
Nomenclature Hardness Testing
Display Unit
Detector
Stylus
X-axis Arm
Centripetal X-axis Fine Feed Wheel
Alignment Table
Automatic
Centering and
Cylindricity Measuring Machine
Joystick Box
Leveling Knobs
Nomenclature for Roundness and
Position Meter
Vertical Fine Feed Wheel
X-axis Unit
X-axis Fine Feed Wheel
Level Meter
Inclination Wheel
Z1-axis Detector
Contour Measuring Machine
Stylus Weight
Arm
Positioning Plate
Base
Joystick
Touch Panel
Drive Unit
Sheet Keys
Detector
Stylus
Nomenclature for Surface Roughness Tester
Quick Release
Control Panel
Mechanism
PC (for
Software)
Ring Light
Objective Lens
Measuring Stage
Machine Stand
Remote Box
Nomenclature 3-D Vision Measuring System
Monitor
with Colour Camera
Zoom Lens
Measuring Stage
Emergency Stop
Remote Box (Optional)
Nomenclature 3-D Vision Measuring System
Measuring Stage
2-D Vision Measuring System
ON/OFF Switch
Counter Display
Projection Lens
Nomenclature Projector
Surface Illumination
Measuring Stage (XY)
Contour Illumination
ON/OFF Switch
Controller
Z
Y
X
Portal (fixed)
with Fixed Portal
Pinole Z-axis
Fixed Measuring Head
Joystick Box Rotation Axis
(4th Axis)
Coordinate Measuring Machine
Controller
CMM Base
Z
Y Moveable Workpiece Table
X Y-axis
Touch Element
Stylus
{
Pinole
Stylus System
Straightness
S.
46 Flatness
Form Roundness
Cylindricity
Profile
Parallelism
Perpendicularity
Orientation
Angularity
Profile
Position
Concentricity or coaxiality
Location
Symmetry
Profile
Circular runout
Runout
Total runout
Note:
EN ISO 1101 Geometrical Product Specifications (GPS). Geometrical tolerancing. Tolerances of form,
orientation, location and run-out should be consulted for full details.
0,1
Flatness Parallelism
Interpretation: Surface
0,01 surface to lie within
2 concentric cylinders
0,01 mm different
in radius Size tolerance
Ø
Perpendicularity
0,15
Interpretation:
surface to lie within 2 ORIENTATION
tolerance 0,15 mm
parallel planes 0,15 mm
apart set perpendicular Surface
to datum A
Datum
plane A
Angularity
Circular runout
0,02
Interpretation: LOCATION
any line on surface to tolerance 0,02 mm
lie within 2 circles
concentric with datum A Rotate
Ø
270°
Filtering
S.
52 Extracted lines can be low-pass filtered in various ways to reduce or eliminate
unwanted detail, with a cut-off value set in terms of undulations per revolution
(upr). The effect of different upr settings is shown in the diagrams below, for
a phase-corrected 50% Gaussian filter, which illustrate how the measured
roundness value decreases as lower upr settings progressively smooth out the
extracted line.
4,88 µm 4,06 µm
180° 0° 180° 0°
270° 270°
3,73 µm 2,87 µm
180° 0° 180° 0°
270° 270°
S.
53
Note:
Caution is necessary when comparing hardness values because the form and type of workpiece can
affect the measurement. For example, a case hardened steel workpiece may be sensitive to indentation
depth. Therefore the method of measuring hardness specified in product documentation should not be
replaced by an alternative method without reference to the design authority for that product.
1. Surface profiles
S.
59 Actual profile
The profile resulting from the intersection of the workpiece surface and a
plane normal to that surface and in a direction that maximises the surface
roughness value (usually in the direction normal to the surface lay).
Measured profile
The profile resulting from scanning the actual profile with a mechanical probe
which filters this profile depending on the probe tip radius and, if fitted, by
the skid of the probe system. Scratch and dent components are removed as
they are not part of the profile.
Roughness
profile, Zx
Zt1
Zt2
Zt3
Zt4
Zt5
Zt6
Zt7
Zp7
Zp1
Zp3
Zp6
Zp4
Zp5
Zp2
Rt
Mean line
Rz
Zv6
Zv1
Zv2
Zv7
Zv4
Zv3
Zv5
Zv value
Xs1 Xs2 Xs3 Xs4 Xs5 Xs6 Xs7
Z
Sampling length
Evaluation length (typically 5 sampling lengths)
X
Note:
This section is based on EN ISO 4287,
which should be consulted for detailed explanation.
Evaluation of roughness
measurements (EN ISO 4288)
Roughness measurement values, particularly the vertical parameters Rt,
Rz, Rz1max and Ra, have a spread between -20 % and +30 %. A single
measurement value can therefore not provide a complete statement with
regard to compliance with the permissible parameter tolerances. The
following procedure is specified in the EN ISO 4288 Appendix A:
Max rule
All roughness parameters with the addition of „max“ as the maximum
of the mean value from the five sampling lengths: Measure at least three
points on the surface where the highest values are expected; the stated
limit must not be exceeded at any point.
16 % rule
S. All roughness parameters without the addition of „max“ as the mean value
65 from the five sampling lengths:
16% of the measured values may exceed the stated limit; the step-by-step
procedure is as follows:
1. If the first measured value is less than 70% of the stated limit, this is
considered compliant.
2. If the result is otherwise, two additional measurements are taken at other
locations on the surface; if all three measured values are less than the stated
limit, this is considered compliant.
3. If the result is otherwise, nine additional measurements are taken at other
locations on the surface; if no more than two of the measured values exceed
the stated limit, this is considered compliant.
Examples Explanation
S. No material removal allowed, default transmission band,
66 R profile, 16% rule, mean roughness depth 5 µm (upper
limit)
Material removal allowed, default transmission band, R
profile, max rule, maximum roughness depth 3 µm (upper
limit); machining allowance 0,2 mm
Material removal permitted, default transmission band,
R profile, evaluation length of 3 sampling lengths, 16%
rule, mean roughness depth 4 µm (upper limit); concentric
surface grooves
Material removal allowed, default transmission band, R
profile, 16% rule, mean roughness depth 5 µm; arithmetic
average roughness value 1 µm (upper limit)
Material removal allowed, default transmission band, R
profile, 16% rule, mean roughness depth between 1 µm
(lower limit) and 3 µm (upper limit)
Material removal allowed, default transmission band for
λs, no λc filter,
P profile, evaluation length equals workpiece length, 16%
rule, total height of primary profile 25 µm (upper limit)
Material removal allowed, default transmission band 0,8
(=λc) 25 (=λf=lw) mm, W profile, evaluation length of
5 sampling lengths ln=5*lw=125 mm), 16% rule, total
height of profile 10 µm (upper limit)
Material removal allowed, default transmission band, R
profile, 16% rule, total height of roughness profile 1 µm
(upper limit); material portion of profile is 90% in cutting
height c =0,3 µm (lower limit)
Material removal allowed, default transmission band, R
profile, mean groove width between 0,1 mm (lower limit)
and 0,3 mm (upper limit)
Explanation of the meaning (right) of simplified
benchmarking (left), if space is limited.
Metrologist Reference Book
Coefficient of Thermal Expansion (CTE)
The table below lists the typical Coefficient of Thermal Expansion (CTE) values
S. for a selection of 50 engineering materials at moderate temperatures.
67
Material α in 10-6 / °C Material α in 10-6 / °C
Alumina ceramics 6–7 Nickel and its alloys 12 – 17
Aluminium and its alloys 21 – 25 Nickel alloy, low expansion 10
Beryllium 11 Nitriding steel 12
Beryllium copper 17 Platinum 9
Brass 18 – 21 Stainless steel, age
10 – 15
Bronze, aluminium (cast) 16 – 17 hardenable
Bronze, phosphor-silicon 17 – 18 Stainless steel, austenitic 14 – 18
Bronze, tin (cast) 18 Stainless steel, cast 11 – 19
Cast iron, nodular or Stainless steel, ferritic 10 – 11
10 – 19
ductile Stainless steel, martensitic 10 – 12
Cermet, alumina 8–9 Steel, alloy 11 – 15
Cermet, chromium carbide 10 – 11 Steel, alloy, cast 14 – 15
Cermet, titanium carbide 8 –13 Steel, carbon, free cutting 15
Cermet, tungsten carbide 4–7 Steel, high temperature 11 – 14
Copper 17 Steel, ultra-high strength 10 – 14
Cupro-nickel and nickel Superalloys, cobalt based 12 – 17
16 – 17
silver Superalloys, Cr-Ni-Co-Fe 17 – 19
Diamond 1 Superalloys, Cr-Ni-Fe 14 – 16
Gauge block, CERA block* 9,3 ± 0,5 Superalloys, nickel based 14 – 18
Gauge block, steel 10,8 ± 0,5 Tantalum carbide 8
Gauge block, tungsten Tin and its alloys 23
5,5 ± 1
carbide Titanium and its alloys 9 – 13
Glass, fused quartz 0,55 – 0,59 Titanium carbide 7
Glass, pyrex 3,3 Tungsten 4
Iron, grey cast 11 Zerodur®, glass ceramic** 0,05 ± 0,10
Magnesium alloys 25 – 28 Zinc and its alloys 19 – 35
Molybdenum and its alloys 5–6 Zirconium and its alloys 5,5 – 6
* Zirconia ceramic.
** Used for the XYZ scales of ultra-high accuracy CMMs, such as Mitutoyo’s LEGEX series.
Most solids expand with rising and contract with decreasing temperature. This
S. response to temperature change is expressed as their coefficient of thermal
68 expansion (CTE).
> Example:
Dimensional change of a 100 mm gauge block with +1°C temperature to
reference temperature (20°C). Mitutoyo material specification.
CTE=10,8±0,5
1,20
}Tolerance CTE=9,3±0,5
1,00
Tolerance{
Dimensional change [µm]
0,80
CTE=5,5±1
0,60
Tolerance{
0,40
0,20
0,00
Steel Tungsten Ceramic
Carbide
Application Grade
Workshop use • Mounting tools and cutters 2
• Calibration of instruments 1 or 2
• Manufacturing gauges
Inspection use • Setup of measuring devices 1 or 2
1,4
1,2
1
0,8
0,6
0,4
0,2 2
0 1
0,5-10 10-25 0 Grade
25-50 50-75 K
75-100 100-150
Nominal length
1,4
1,2
1,0
0,8
0,6
0,4
0,2 2
0 1
0,5-10 10-25 0 Grade
25-50 50-75 K
75-100
Nominal length 100-150
S.
76