Trane XR202 Programmable Thermostat: TCONT202AS11MA Installation and User Guide
Trane XR202 Programmable Thermostat: TCONT202AS11MA Installation and User Guide
Trane XR202 Programmable Thermostat: TCONT202AS11MA Installation and User Guide
Programmable Thermostat
TCONT202AS11MA
Installation and User Guide
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit.
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently
for the purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Contents
1. Safety................................................................................. 2 5. Test Modes
2. Product Specifications.................................................... 3 5.1 Fan Operation....................................................... 9
3. General Information......................................................... 3 5.2 Heating System.................................................... 9
3.1 Overview............................................................... 3 5.3 Cooling System.................................................... 9
3.2 Contents................................................................ 3 6. Thermostat Overview
3.3 Accessories.......................................................... 3 6.1 User Menu.......................................................... 11
4. Installation........................................................................ 3 6.2 Thermostat Operation........................................ 11
4.1 Location................................................................ 4 6.3 Energy Saving Factory Schedule...................... 11
Figure 1: Placement 6.4 Modifying the Heating Schedule....................... 11
4.2 Mounting............................................................... 4 6.5 Modifying the Cooling Schedule....................... 12
4.3 Battery Location................................................... 4 6.6 Thermostat Settings........................................... 12
4.4 Battery Replacement........................................... 4 7. Troubleshooting............................................................. 12
4.5 Wiring Diagrams................................................... 5
Cooling with TAM7/TAM9 (24V Mode) 5
Cooling with GAF2-S 5
Cooling with S9V2 Furnace 6
Heat/Cool Package with Variable Speed Blower 6
Heat/Cool Package 7
Cooling with TEM 6 VS Gas Furnace 7
Cooling with GAT2, GAM2 & TEM3, 4 8
1. Safety
! WARNING ! CAUTION
▲
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS To prevent electrical shock and/or equipment damage, disconnect
CAREFULLY BEFORE INSTALLING OR OPERATING THIS electric power to system at main fuse or circuit breaker box until
CONTROL COULD CAUSE PERSONAL INJURY AND/OR installation is complete.
PROPERTY DAMAGE. To prevent compressor and/or property damage, if the outdoor
temperature is below 55°F, DO NOT operate the cooling system. Do
not allow the compressor to run unless the compressor oil heaters
This information is intended for use by individuals possessing have been operational for six hours and the system has not been
adequate backgrounds of electrical, mechanical, HVAC and operational for at least five minutes.
experience. Any attempt to repair a HVAC system may result
in personal injury and/or property damage. The manufacturer
or seller cannot be responsible for the interpretation of this ATTENTION: MERCURY NOTICE
information, nor can it assume any liability in connection with its This product does not contain mercury. However, this product may
use. replace a product that contains mercury.
Mercury and products containing mercury must not be discarded in
household trash. Do not touch any spilled mercury. Wearing non-
LIVE ELECTRICAL COMPONENTS! absorbent gloves, clean up any spilled mercury and place in a sealed
During installation, testing, servicing, and troubleshooting of container. For proper disposal of a product containing mercury or a
this product, it may be necessary to work with live electrical sealed container of spilled mercury, place it in a suitable shipping
components. Failure to follow all electrical safety precautions container. Refer to www.thermostat-recycle.org for location to send the
product containing mercury.
when exposed to live electrical components could result in death
or serious injury.
Do not use on circuits exceeding specified voltage. Higher
voltage will damage control and could cause shock or fire
hazard.
Do not short out terminals on gas valve or primary control
to test. Short or incorrect wiring will burn out thermostat
and could cause personal injury and/or property damage.
2. Product Specifications
SPECIFICATION DESCRIPTION
Product Models TCONT202
Product XR 202
Size 3-3/4” x 6” x 1-1/8 (HxWxD)
Configurations Heat / Cool
Maximum Number of Stages 1H, 1C
Operating Temperature 32°F to 105°F (0 to +41°C) / 90% RH Non Condensing
Shipping Temperature Range -20 to 150°F (-29 to +65°C)
Input Power (DC) Two 1.5V AA Alkaline
Input Power (AC) 20 - 30 VAC, NEC Class ll, 50/60 HZ
Wire Usage 18 AWG
System Modes Heating, Cooling, Off
Fan Modes Auto, On
Cooling Setpoint Temperature Range 45°F to 99°F, 1°F resolution
Heating Setpoint Temperature Range 45°F to 99°F, 1°F resolution
Temperature Display Range 32°F to 99°F, 1°F resolution
Minimum Cycle Off Time Delay Compressor: 5 minutes, Indoor Heat; 1 minute
Terminal Load 1.0A per terminal, 1.5A maximum all terminals combined
Operating Ambient 32°F to +105°F (0° to +41°C)
Shipping Temperature Range -20°F to +150°F (29° to +65°C)
RATED DIFFERENTIALS
FAST MEDIUM SLOW
Heat (@ 6°F/Hr) 0.5°F 0.75°F 1.9°F
Cool (@ 6°F/Hr) 0.9°F 1.2°F 1.7°F
THERMOSTAT APPLICATION GUIDE
Thermostat Applications Maximum Stages Heat/Cool
Gas, Oil, Electric, (mV and 24V), Heat Only, Cool Only or Heat/Cool Systems 1/1
Figure 1. PLACEMENT OF THE 202 a. Record color and terminal marking of each wire.
b. Disconnect the wires from the existing thermostat
being careful not to allow them to fall back into the wall.
Correct Natural heat
dissipation
Incorrect Ceiling Fan
c. Remove the existing thermostat from the wall.
Placement from the
Touch Screen Placement
2 FEET 3. Pull the thermostat body off the thermostat base. Forcing
Optimum
or prying on the thermostat will cause damage to the unit.
Heat from the screen may be trapped
Zone 4. of
within the body Move basebyover
the Control an hole in wall and mark mounting hole
locations
external top-down airflow source,onsuch
wall using base as template. (See Fig. 1)
as a ceiling fan.
Onboard 5. Move base out of the way. Drill mounting holes. If you are
Thermistor using existing mounting holes pull thermostat wire bundle
5 FEET
through the hole in the thermostat base. Mount sub-base
to wall. Leveling is for appearance only and will not affect
thermostat operation.
The onboard thermistor wires
6. Connect may be to
biased
terminal block on base using appropriate
by this heat causing the displayed
wiring diagram.
indoor temperature to be elevated.
7. Push excess wire into wall and plug hole with a fire resistant
material (such as fiberglass insulation) to prevent drafts
from affecting thermostat operation.
4.2 Mounting / Installation
8. Two “AA” alkaline batteries are included in the thermostat
Follow these steps to mount the 202 Control to the wall. at the factory with a battery tag to prevent power drainage
1. Turn OFF all power to heating and cooling equipment. 9. Remove the battery tag to engage the batteries
2. If an existing thermostat is being replaced:
Rc R
Rh
O/B O
Y Y1
G G
W W1
C B B
Y0 Y
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost
Rc R
Rh
O/B
Y Y
G G
W W1
C B B
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost
Rc R
Rh
O/B
Y Y1 Y
G G
W W1
C B B
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost
Rc R
Rh
O/B
Y Y1
G G
W W1
C B
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
6 during defrost
Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003
Trane XR202 Programmable Thermostat
Heat/Cool Package
Thermostat
Rc R
Rh
O/B
Y Y1
G G
W W1
C B
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost
Rc R
Rh
O/B
Y Y Y
G G
W W1
C B B
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost
Rc R
Rh
O/B
Y Y/Y1
G G
W W1
C B B
NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost
SLO – slow
30 CR Heat Cycle Rate (how often the heat will turn on) MEd MEd – medium
FAS – fast
SLO – slow
35 CR Cool Cycle Rate (how often the cooling will turn on) MEd MEd – medium
FAS – fast
50 CL Compressor Lockout
(protects the compressor from short cycling)
Maximum Heat Limit
OFF
On – 5 minute delay
OFF – no delay
5. TEST MODES
Turn on power to the system.
! CAUTION
To prevent compressor and/or property damage, if the outdoor temperature is below 50°F,
DO NOT operate the cooling system.
Do not allow the compressor to run unless the compressor oil heaters have been operational
for 6 hours and the system has not been operational for at least 5 minutes.
6. THERMOSTAT OVERVIEW
Before you begin using your thermostat, you should be familiar with its features, display and the location/operation of the thermostat
buttons and switches.
THERMOSTAT BUTTONS AND SWITCHES THE DISPLAY
1.) Fan Switch 10.) Thermostat is protecting the equipment from short cycling (5-minute delay)
2.) System Switch 11.) Indicates that the system is running in cool or heat
3.) Backlight Button (located on the top of the thermostat 12.) Displays the current time
4.) Set Correct Time 13.) Battery status indicator
5.) Hold a Permanent Temperature 14.) Low battery indicator
6.) Cancels Hold – Returns to Programmed Schedule 15.) Day of the week used when programming a schedule
7.) Raises Temperature Setting 16.) Permanent hold (bypassing the schedule)
8.) Access Menu Options 17.) Temperature setpoint
9.) Lowers Temperature Setting 18.) Appears when the keypad is locked (to prevent unwanted changes)
19.) Next (Menu button) is used to navigate within a menu
20.) Access the schedule and customize thermostat features
21.) Back (Run button) is used to navigate within a menu
22.) Exit (Hold button) returns to the home screen
23.) SEE TROUBLESHOOTING
12 13 14 3 15 16 17
7
1
18
8
11
2
9
10 23 21 20 19
4 5 22 6
Whenever“ Replace ” appears in the display, new premium brand AA alkaline batteries should be installed. If the house will be
unoccupied for an extended period and either “ ” or “ Replace ” is displayed, install new batteries before leaving.
7.1
6.5 Modify the Cooling Schedule To conveniently reset only the schedule and user settings back to
1.) Slide the system switch to Cool factory defaults, press Menu and Backlight buttons at the same
time and hold until the display goes blank and resets.
2.) Repeat steps 2-6 from the heating schedule
7.2
6.6 Thermostat Settings
Resetting the Thermostat or Thermostat Settings
If the thermostat has good batteries, but has a blank display or
does not respond to key presses, the thermostat should be reset by
removing the batteries for 2 minutes. This reset will not change the
menu settings or program. If the condition persists after reinstalling
the batteries, replace the thermostat.
7. Troubleshooting
1.) System Switch not set to Cool Verify thermostat and system wires are securely attached.
2.) Loose connection to thermostat or Diagnostic: Set System Switch to Cool and lower setpoint below room temperature. Same
system procedures as diagnostic for “No Heat” condition except set the thermostat to Cool and lower
No Cool
3.) Cooling System requires service or the setpoint below the room temperature. There may be up to a five minute delay before the
thermostat requires replacement thermostat clicks in Cooling if the compressor lock-out option is selected in the installer menu.
(see INSTALLER MENU, item 50)
Heat, Cool or Fan Runs Possible short in wiring, thermostat, heat, Check each wire connection to verify they are not shorted or touching other wires. Try resetting
Constantly cool or fan system the thermostat. If the condition persists contact your HVAC service person.