Trane XR202 Programmable Thermostat: TCONT202AS11MA Installation and User Guide

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Trane XR202

Programmable Thermostat
TCONT202AS11MA
Installation and User Guide

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT — This Document is customer property and is to remain with this unit.
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently
for the purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.

Pub No. 18-HD51D1-1A-EN


Part No. 37-7769003
December 2018
Installation and User Guide

Contents
1. Safety................................................................................. 2 5. Test Modes
2. Product Specifications.................................................... 3 5.1 Fan Operation....................................................... 9
3. General Information......................................................... 3 5.2 Heating System.................................................... 9
3.1 Overview............................................................... 3 5.3 Cooling System.................................................... 9
3.2 Contents................................................................ 3 6. Thermostat Overview
3.3 Accessories.......................................................... 3 6.1 User Menu.......................................................... 11
4. Installation........................................................................ 3 6.2 Thermostat Operation........................................ 11
4.1 Location................................................................ 4 6.3 Energy Saving Factory Schedule...................... 11
Figure 1: Placement 6.4 Modifying the Heating Schedule....................... 11
4.2 Mounting............................................................... 4 6.5 Modifying the Cooling Schedule....................... 12
4.3 Battery Location................................................... 4 6.6 Thermostat Settings........................................... 12
4.4 Battery Replacement........................................... 4 7. Troubleshooting............................................................. 12
4.5 Wiring Diagrams................................................... 5
Cooling with TAM7/TAM9 (24V Mode) 5
Cooling with GAF2-S 5
Cooling with S9V2 Furnace 6
Heat/Cool Package with Variable Speed Blower 6
Heat/Cool Package 7
Cooling with TEM 6 VS Gas Furnace 7
Cooling with GAT2, GAM2 & TEM3, 4 8

4.6 Installer Menu....................................................... 9

1. Safety

! WARNING ! CAUTION

FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS To prevent electrical shock and/or equipment damage, disconnect
CAREFULLY BEFORE INSTALLING OR OPERATING THIS electric power to system at main fuse or circuit breaker box until
CONTROL COULD CAUSE PERSONAL INJURY AND/OR installation is complete.
PROPERTY DAMAGE. To prevent compressor and/or property damage, if the outdoor
temperature is below 55°F, DO NOT operate the cooling system. Do
not allow the compressor to run unless the compressor oil heaters
This information is intended for use by individuals possessing have been operational for six hours and the system has not been
adequate backgrounds of electrical, mechanical, HVAC and operational for at least five minutes.
experience. Any attempt to repair a HVAC system may result
in personal injury and/or property damage. The manufacturer
or seller cannot be responsible for the interpretation of this ATTENTION: MERCURY NOTICE
information, nor can it assume any liability in connection with its This product does not contain mercury. However, this product may
use. replace a product that contains mercury.
Mercury and products containing mercury must not be discarded in
household trash. Do not touch any spilled mercury. Wearing non-
LIVE ELECTRICAL COMPONENTS! absorbent gloves, clean up any spilled mercury and place in a sealed
During installation, testing, servicing, and troubleshooting of container. For proper disposal of a product containing mercury or a
this product, it may be necessary to work with live electrical sealed container of spilled mercury, place it in a suitable shipping
components. Failure to follow all electrical safety precautions container. Refer to www.thermostat-recycle.org for location to send the
product containing mercury.
when exposed to live electrical components could result in death
or serious injury.
Do not use on circuits exceeding specified voltage. Higher
voltage will damage control and could cause shock or fire
hazard.
Do not short out terminals on gas valve or primary control
to test. Short or incorrect wiring will burn out thermostat
and could cause personal injury and/or property damage.

2 Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003


Trane XR202 Programmable Thermostat

2. Product Specifications
SPECIFICATION DESCRIPTION
Product Models TCONT202
Product XR 202
Size 3-3/4” x 6” x 1-1/8 (HxWxD)
Configurations Heat / Cool
Maximum Number of Stages 1H, 1C
Operating Temperature 32°F to 105°F (0 to +41°C) / 90% RH Non Condensing
Shipping Temperature Range -20 to 150°F (-29 to +65°C)
Input Power (DC) Two 1.5V AA Alkaline
Input Power (AC) 20 - 30 VAC, NEC Class ll, 50/60 HZ
Wire Usage 18 AWG
System Modes Heating, Cooling, Off
Fan Modes Auto, On
Cooling Setpoint Temperature Range 45°F to 99°F, 1°F resolution
Heating Setpoint Temperature Range 45°F to 99°F, 1°F resolution
Temperature Display Range 32°F to 99°F, 1°F resolution
Minimum Cycle Off Time Delay Compressor: 5 minutes, Indoor Heat; 1 minute
Terminal Load 1.0A per terminal, 1.5A maximum all terminals combined
Operating Ambient 32°F to +105°F (0° to +41°C)
Shipping Temperature Range -20°F to +150°F (29° to +65°C)

RATED DIFFERENTIALS
FAST MEDIUM SLOW
Heat (@ 6°F/Hr) 0.5°F 0.75°F 1.9°F
Cool (@ 6°F/Hr) 0.9°F 1.2°F 1.7°F
THERMOSTAT APPLICATION GUIDE
Thermostat Applications Maximum Stages Heat/Cool

Gas, Oil, Electric, (mV and 24V), Heat Only, Cool Only or Heat/Cool Systems 1/1

3. General Information 4. Installation


3.1 Overview 4.1 Location
The 202 is a programmable push button single stage The 202 is designed for installation in climate controlled living
thermostat with a 3.5’’ backlit display. The 202 features a spaces. Place the unit in a central location with good circulation.
scheduling mode that can operate a 7-day program, 5-1-1 For proper temperature sensing, avoid exposing the 202 to heat
program or operate in a non-programmable mode. radiated from lamps, sun light, fireplaces or any other radiant heat
source.
3.2 Contents Avoid locations close to windows, behind doors or alcoves with
— 1-Thermostat poor air circulation, adjoining outside walls, or doors that lead to
— 1-Sub-base the outside.
— 2-Phillips slotted head mounting screws Select a location that prevents the 202 from being directly exposed
— 2-Nylon Drywall Anchors to air currents from supply registers or ceiling fans.
— 1-Installation Guide / User Guide Mount the Control on a section of interior wall that does not
contain hot or cold water pipes or duct work.
3.3 Accessories
Wall Cover Plate (BAYCOVR200A)

Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003 3


Installation and User Guide

Figure 1. PLACEMENT OF THE 202 a. Record color and terminal marking of each wire.
b. Disconnect the wires from the existing thermostat
being careful not to allow them to fall back into the wall.
Correct Natural heat
dissipation
Incorrect Ceiling Fan
c. Remove the existing thermostat from the wall.
Placement from the
Touch Screen Placement
2 FEET 3. Pull the thermostat body off the thermostat base. Forcing
Optimum
or prying on the thermostat will cause damage to the unit.
Heat from the screen may be trapped
Zone 4. of
within the body Move basebyover
the Control an hole in wall and mark mounting hole
locations
external top-down airflow source,onsuch
wall using base as template. (See Fig. 1)
as a ceiling fan.
Onboard 5. Move base out of the way. Drill mounting holes. If you are
Thermistor using existing mounting holes pull thermostat wire bundle
5 FEET
through the hole in the thermostat base. Mount sub-base
to wall. Leveling is for appearance only and will not affect
thermostat operation.
The onboard thermistor wires
6. Connect may be to
biased
terminal block on base using appropriate
by this heat causing the displayed
wiring diagram.
indoor temperature to be elevated.

7. Push excess wire into wall and plug hole with a fire resistant
material (such as fiberglass insulation) to prevent drafts
from affecting thermostat operation.
4.2 Mounting / Installation
8. Two “AA” alkaline batteries are included in the thermostat
Follow these steps to mount the 202 Control to the wall. at the factory with a battery tag to prevent power drainage
1. Turn OFF all power to heating and cooling equipment. 9. Remove the battery tag to engage the batteries
2. If an existing thermostat is being replaced:

4.3 Battery Location IMPORTANT:


Figure 2.
• Do not exceed the specification
Leveling Thermostat ratings.
Leveling is for appearance only and • All wiring must conform to local
will not affect thermostat operation. and national electrical codes
and ordinances.
• This control is a precision
Gas/Electric Switch instrument, and should be
If the system is a heat pump or electric handled carefully. Rough
furnace, the GAS/ELEC Switch must be handling or distorting
set to Electric. If your system is a gas or oil components could cause the
furnace, the switch must be set to Gas. control to malfunction

RC/RH Jumper Wire


This thermostat electrically
connects the RC and RH
Battery Location
terminals so a jumper
Premium AA alkaline batteries are wire is not required. If the
required when C-wire is not available. application provides a
When C-wire is available, the batteries separate wire for RC and
provide a back-up source of power (this RH, clip the RC/RH jumper.
will maintain the clock in the event of a This will isolate both
power outage). terminals so they can be
independently used.

O/B Terminal Switch


The O/B switch on this thermostat is factory set to the O position. This will accommodate the majority of heat pump applications,
which require the changeover relay to be energized in Cool. If the heat pump being installed requires a B terminal, to energize the
changeover relay in Heat, the O/B switch must be moved to the B position. To enable single stage heat pump operation a jumper
must be field installed between Y and W. The 202 does not support auxiliary heat.
4.4 Battery Replacement
To replace batteries, set system to OFF, remove thermostat from wall and install the batteries in the rear along the top of the thermostat
(see Figure 1). For best results, use a premium brand “AA” alkaline battery such as Duracell® or Energizer®. If the home is going to be
unoccupied for an extended period (over 3 months) and “ ” is displayed the batteries should be replaced before leaving.

4 Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003


Trane XR202 Programmable Thermostat
4.5 Wiring Diagrams

Cooling with TAM7/TAM9 (24V Mode)


Thermostat Indoor Unit Outdoor Unit

Rc R

Rh
O/B O

Y Y1

G G
W W1

C B B
Y0 Y

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost

Cooling with GAF2-S


Thermostat Indoor Unit Outdoor Unit

Rc R

Rh
O/B
Y Y

G G
W W1

C B B

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost

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Installation and User Guide

Cooling with S9V2 Furnace


Thermostat Indoor Unit Outdoor Unit

Rc R

Rh
O/B
Y Y1 Y

G G

W W1

C B B

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost

Heat Cool Package with Variable Speed Blower


Thermostat

Rc R

Rh
O/B
Y Y1

G G

W W1

C B

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
6 during defrost
Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003
Trane XR202 Programmable Thermostat

Heat/Cool Package
Thermostat

Rc R

Rh
O/B
Y Y1

G G

W W1

C B

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost

Cooling with TEM6 or Variable Speed Gas Furnace


Thermostat Indoor Unit Outdoor Unit

Rc R

Rh
O/B
Y Y Y

G G
W W1

C B B

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost

Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003 7


Installation and User Guide

Cooling with GAT2, GAM2 & TEM3, 4


Thermostat Indoor Unit Outdoor Unit

Rc R

Rh
O/B
Y Y/Y1

G G

W W1

C B B

NOTES:
1) Wire third party condensate overflow
switches between Y of the thermostat
and Y1 of the airflow control board
2) X2 is required to energize aux heat
during defrost

8 Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003


Trane XR202 Programmable Thermostat

4.6 Installer Menu


To prevent changes that may affect system performance, this thermostat has an INSTALLER MENU and a USER MENU. The
INSTALLER MENU provides access to every option, while the USER MENU provides access to items that will not affect system
performance. To access the INSTALLER MENU press the Menu button for 8 seconds. The display will show item 30 in the table below.
Use Next and back to navigate through menu items. Press or or to change a menu setting.

INSTALLER MENU DESCRIPTION DEFAULT SETTINGS


(HOLD MENU 8 SECONDS) (FLASHING ICONS) (PRESS OR )

SLO – slow
30 CR Heat Cycle Rate (how often the heat will turn on) MEd MEd – medium
FAS – fast
SLO – slow
35 CR Cool Cycle Rate (how often the cooling will turn on) MEd MEd – medium
FAS – fast

50 CL Compressor Lockout
(protects the compressor from short cycling)
Maximum Heat Limit
OFF
On – 5 minute delay
OFF – no delay

65 (maximum set point for heat mode)


99 47 to 99

66 Minimum Cool Limit (minimum set point for cool mode) 45 45 to 97


7 – 7 Day
Schedule Type
74 (set as either 7-Day, 5-1-1 Day or NonProgrammable)
5 5 – 5-1-1 Day
0 – Non Programmable

76 E Early Start (starts heating or cooling early so your programmed


temperature is reached by the programmed time)
OFF
On – start early
OFF – start at program period time
°F – Fahrenheit
79 Fahrenheit or Celsius °F
°C – Celsius
Temperature Display Adjustment (adjust the displayed “Room
81 Temperature”)
0 -5 to +5

83 dL Continuous Display Light


(keep the backlight always on – “C” wire required)
OFF
On – always on
OFF – momentarily
1 to 12 – reminder time (months)
86 Change Air Filter (set up a monthly reminder) OFF
OFF – no filter reminder
On – disable buttons
99 Keypad Lock (prevent unwanted changes to the thermostat) OFF OFF – all buttons are active

5. TEST MODES
Turn on power to the system.

5.1 Fan Operation 5.3 Cooling System


If your system does not have a G terminal connection, skip to 1.) Move System Switch to Cool position.
Heating System. 2.) Press to adjust thermostat setting 1° below room
1.) Press the fan button to select the On position. The blower temperature. The blower should come on immediately on
should begin to operate. high speed, followed by cold air circulation The thermostat
2.) Press the fan button to select the Auto position. The blower will indicate Cool On. There can be up to a 5 minute delay,
should stop immediately. (see INSTALLER MENU, item 50).
3.) Press to adjust thermostat setting to 1° above room
5.2 Heating System temperature. The cooling system should stop operationg and
1.) Move System Switch to Heat position. the thermostat will indicate Cool.
2.) Press to adjust thermostat setting to 1° above room Note: If Starting Soon is shown on the display, the compressor lock-
temperature. The system should begin to operate and the out feature is operating. There will be up to a 5 minute delay before
thermostat will indicate Heat On. the compressor turns on (see INSTALLER MENU, item 50).
3.) Press to adjust thermostat setting to 1° below room
temperature. The heating system should stop operating and
the thermostat should indicate Heat.

! CAUTION
To prevent compressor and/or property damage, if the outdoor temperature is below 50°F,
DO NOT operate the cooling system.
Do not allow the compressor to run unless the compressor oil heaters have been operational
for 6 hours and the system has not been operational for at least 5 minutes.

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Installation and User Guide

6. THERMOSTAT OVERVIEW
Before you begin using your thermostat, you should be familiar with its features, display and the location/operation of the thermostat
buttons and switches.
THERMOSTAT BUTTONS AND SWITCHES THE DISPLAY
1.) Fan Switch 10.) Thermostat is protecting the equipment from short cycling (5-minute delay)
2.) System Switch 11.) Indicates that the system is running in cool or heat
3.) Backlight Button (located on the top of the thermostat 12.) Displays the current time
4.) Set Correct Time 13.) Battery status indicator
5.) Hold a Permanent Temperature 14.) Low battery indicator
6.) Cancels Hold – Returns to Programmed Schedule 15.) Day of the week used when programming a schedule
7.) Raises Temperature Setting 16.) Permanent hold (bypassing the schedule)
8.) Access Menu Options 17.) Temperature setpoint
9.) Lowers Temperature Setting 18.) Appears when the keypad is locked (to prevent unwanted changes)
19.) Next (Menu button) is used to navigate within a menu
20.) Access the schedule and customize thermostat features
21.) Back (Run button) is used to navigate within a menu
22.) Exit (Hold button) returns to the home screen
23.) SEE TROUBLESHOOTING

12 13 14 3 15 16 17

7
1
18
8
11
2
9

10 23 21 20 19
4 5 22 6

Whenever“ Replace ” appears in the display, new premium brand AA alkaline batteries should be installed. If the house will be
unoccupied for an extended period and either “ ” or “ Replace ” is displayed, install new batteries before leaving.

10 Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003


6.1 User Menu
To customize thermostat settings, press the Menu button from the home screen. Use the or buttons to highlight Settings and press
Next. Use Next and Back to navigate through menu items. Press or to change the setting.
USER’S MENU # DEFAULT SETTING SETTINGS
(PRESS MENU BUTTON DESCRIPTION
AND RELEASE) (FLASHING ICONS) (PRESS OR )
7 – 7 Day
Schedule Type (set as either 7-Day, 5-1-1
01 Day or Non Programmable)
5 5 – 5-1-1 Day
0 – Non-programmable
Early Start (starts heating or cooling On – start early
02 E early so your programmed temperature is
reached by the programmed time)
OFF OFF – start at program
period time
°F – Fahrenheit
03 Fahrenheit or Celsius °F
°C – Celsius
Temperature Display Adjustment (adjust
04 the Room Temperature)
0 -5 to +5

05 dL Continuous Display Light (keep the


backlight always on – “C” wire required)
OFF
On – always on
OFF – momentarily
1 to 12 – reminder time
Change Air Filter (set up a monthly
06 reminder)
OFF (months)
OFF – no filter reminder

6.2 Thermostat Operation


Set Current Time and Day
Note: Time icons will flash at initial power up or after a reset.
1.) Press Set Time
2.) Use or to adjust the hour
3.) Press Next to advance to set the minutes and day of the week
4.) Press Exit when finished.
The default program is 5-1-1 Day, but can be setup as a 7-Day or Non-Programmable thermostat (refer to the User Menu above)
• Hold Temperature (bypassing the schedule) – With the System switch set to Heat or Cool, momentarily press the Hold button.
Hold will be displayed. Use or to adjust the temperature. The thermostat will hold the room temperature at the selected
setting until you press Run to start program operation again.
• Program Override (Temporary Hold) – Press or until the desired temperature is displayed. The thermostat will override the
schedule until the next programmed time period with a minimum override of 2 hours. Then the thermostat will automatically revert
to the program.
• Keypad Lockout – To prevent unwanted changes, the buttons can be disabled. To turn this feature On, press and hold and
the Menu button until the icon appears. To turn Off, press and hold and the Menu button for 3 seconds. Scheduling

6.3 Energy Saving Factory Schedule


This thermostat is programmed with the energy saving settings shown in the table below for all days of the week.
P1/WAKE P2/ LEAVE P3/RETURN P4/SLEEP
Heating Schedule 6:00 AM - 70°F 8:00 AM - 62°F 5:00 PM - 70°F 10:00 PM - 62°F
Cooling Schedule 6:00 AM - 78°F 8:00 AM - 85°F 5:00 PM - 78°F 10:00 PM - 82°F
Note: Thermostat can be programmed on or off the subbase

6.4 Modify the Heating Schedule


1.) Slide the system switch to Heat
2.) Press Menu
3.) Press Next to enter the schedule
4.) The time icons will flash – use or to set the time for the start of a period
5.) Press Next – the set point icons will flash – use or to set the temperature for the current period
6.) Continue to press Next to advance through all periods (P1/Wake, P2/Leave, P3/Return, P4/Sleep) for all days of the week.
Note:Press Back to return to the previous setting. Once all days of the week have been programmed the thermostat will display End.
Press Exit at any time to save changes and return to home screen.

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Installation and User Guide

7.1
6.5 Modify the Cooling Schedule To conveniently reset only the schedule and user settings back to
1.) Slide the system switch to Cool factory defaults, press Menu and Backlight buttons at the same
time and hold until the display goes blank and resets.
2.) Repeat steps 2-6 from the heating schedule

7.2
6.6 Thermostat Settings
Resetting the Thermostat or Thermostat Settings
If the thermostat has good batteries, but has a blank display or
does not respond to key presses, the thermostat should be reset by
removing the batteries for 2 minutes. This reset will not change the
menu settings or program. If the condition persists after reinstalling
the batteries, replace the thermostat.

7. Troubleshooting

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION


1.) Blown fuse or tripped circuit breaker 1.) Replace fuse or reset breaker
No Heat/ 2.) Furnace power switch to OFF 2.) Turn switch to ON
No Cool/ 3.) Furnace blower compartment door 3.) Replace door panel in proper position to engage safety interlock or door switch
No Fan panel loose or not properly installed
(common problem) 4.) Loose connection to thermostat or 4.) Tighten Connections
system
1.) System Switch not set to Heat Verify thermostat and system wires are securely attached.
2.) Loose connection to thermostat or Diagnostic: Set System Switch to Heat and raise the setpoint above room temperature. Within
system five minutes the thermostat should make a soft click sound and “Heat On” should appear on
3.) Heating System requires service or display. This sound indicates the thermostat is operating properly. If the thermostat does not
thermostat requires replacement click, try the reset operation listed below. If the thermostat does not click after being reset,
No Heat contact your heating and cooling service person or place of purchase for a replacement. If the
thermostat clicks, contact the furnace manufacturer or a service person to verify the heating
system is operating correctly.

1.) System Switch not set to Cool Verify thermostat and system wires are securely attached.
2.) Loose connection to thermostat or Diagnostic: Set System Switch to Cool and lower setpoint below room temperature. Same
system procedures as diagnostic for “No Heat” condition except set the thermostat to Cool and lower
No Cool
3.) Cooling System requires service or the setpoint below the room temperature. There may be up to a five minute delay before the
thermostat requires replacement thermostat clicks in Cooling if the compressor lock-out option is selected in the installer menu.
(see INSTALLER MENU, item 50)
Heat, Cool or Fan Runs Possible short in wiring, thermostat, heat, Check each wire connection to verify they are not shorted or touching other wires. Try resetting
Constantly cool or fan system the thermostat. If the condition persists contact your HVAC service person.

Thermostat Display &


Thermostat display requires adjustment Display can be adjusted +/-5°. See User Menu item 04
Thermometer Disagree
Furnace (Air Conditioner) Digital thermostats provide precise control and cycle faster than older mechanical models. The
The location of the thermostat and/or
Cycles Too Fast or Slow system turns on and off more frequently but runs for a shorter time. If you would like to increase
the size of the Heating System may be
(narrow or wide temperature cycle time, choose SLO for slow cycle in the Installer menu. (Reference menu items 30 & 35) If
influencing the cycle rate
swing) an acceptable cycle rate is not achieved, contact your HVAC service person.
1.) Heating system is not able to heat 1.) See corrective action for “No Heat”
the space to within 10 degrees of the
setpoint within 2 hours
2.) Cooling system is not able to cool 2.) See corrective action for “No Cool”
the space to within 10 degrees of the
“Call for Service” icon
setpoint within 2 hours
appears on displayed
3.) If “--” is displayed for the Room 3.) Replace thermostat
Temperature, a replacement thermostat
is needed
4.) None of the buttons operate on the 4.) Make sure keypad lockout is not turned on (denoted by icon)
thermostat

The manufacturer has a policy of continuous product and


product data improvement and it reserves the right to
change design and specifications without notice.

Representative-only illustrations included in this document.


08/2018

12 Pub. No. 18HD51D1-1A-EN 12/2018 Part No. 37-7769003

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