Service Manual For R32 Umatch-46486 PDF
Service Manual For R32 Umatch-46486 PDF
Service Manual For R32 Umatch-46486 PDF
(GC201811-III)
Capacity: 3.5kW~16.0kW
Rate Frequency: 50/60Hz
1
Foreword
Thank you for choosing Gree U-Match air conditioners. In order to correctly install and use our units, and for
the satisfactory operation effect, please read this manual carefully.
This manual specifies safe operation requirements from perspectives of product introduction, control,
troubleshooting and maintenance, as well as basic principles and implementation methods. Professional
operators must abide by relevant national (local) safety requirements and technical specifications set forth in this
manual during operations; otherwise, the air conditioning system may fail or be damaged, and personnel safety
accident may also occur.
Safety Notice
The air conditioner is charged with inflammable refrigerant R32.
Before using the air conditioner, please first read the instruction manual.
Before installing the air conditioner, please first read the instruction manual.
Before repairing the air conditioner, please first read the technical service manual.
Compared with common refrigerant, R32 is an environmental-friendly refrigerant that has no harm to the ozone layer and weak
greenhouse effect. Its GWP is 675. Because of its thermodynamic characteristics, R32 requires a smaller charging quantity to reach
high energy efficiency. It is inflammable and odourless, but may cause explosion under certain circumstances.
CONTENTS
Safety Notice on Maintenance .........................................................................................................1
Safety Notice on Operation ..............................................................................................................2
1. Product Introduction .....................................................................................................................3
1.1 Lists of Units ...................................................................................................................................... 3
1.2 Electrical Parameters ......................................................................................................................... 7
2. Control .........................................................................................................................................9
2.1 Operation Mode ................................................................................................................................. 9
2.2 Control Mode ................................................................................................................................... 10
2.3 Functions ......................................................................................................................................... 12
3. Troubleshooting ......................................................................................................................... 20
3.1 Wiring Diagrams .............................................................................................................................. 20
3.2 PCB Layout...................................................................................................................................... 27
3.3 Error Code ....................................................................................................................................... 40
3.4 Troubleshooting ............................................................................................................................... 42
3.5 Failures Not Caused by Errors ......................................................................................................... 75
4. Maintenance .............................................................................................................................. 77
4.1 System Diagram .............................................................................................................................. 77
4.2 Connection Pipe Vacuum Pumping .................................................................................................. 77
4.3 Refrigerant Charging ........................................................................................................................ 78
4.4 Maintenance of Major Components .................................................................................................. 80
4.5 Removal of Major Components ........................................................................................................ 80
4.6 Explosive View and Lists of Parts ................................................................................................... 127
Appendices .................................................................................................................................. 184
1. Resistance/temperature lists of temperature sensors .............................................................. 184
2. Temperature/Pressure List of Refrigerant ................................................................................ 191
3. Refrigerant Notice/Concentration............................................................................................. 192
4. Operation Tools........................................................................................................................ 193
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
WARNING:
1. If the working place is more than 2m's high, please wear a safety helmet, gloves and a safety belt.
2. Never mix any other substances except the specified refrigerant into the refrigerant circuit.
3. When re-locating the appliance, check whether the new location is strong enough to withstand the weight of
the appliance.
4. If there is refrigerant leak, please fix the leak before charging in the refrigerant. After refrigerant is charged,
check for refrigerant leaks. If you cannot spot the leak, stop the maintenance work. Please evacuate the
system and close the service valve to prevent refrigerant leaking into the room.
5. Prepare suitable tools and protectors.
6. If you need to carry out maintenance or check the electric circuit without cutting off the power, please be
careful not to touch the electrical parts.
NOTICE:
1. If the appliance is maintained at a humid place, it should be grounded to avoid electric shock.
2. Never repair the unit with wet hands. Operating the unit with wet hands may lead to electric shock.
3. If the unit is not correctly grounded, please check and fix it.
4. Before cleaning the unit, please disconnect power to prevent the inner fan from starting up and running at
high speed; otherwise personal injury may occur.
5. Measure the insulation resistance after maintenance. The resistance must be 1M or higher. Bad insulation
may lead to electric shock.
6. Welding and cutting work must be done in a well-ventilated place.
7. Gas appliances, heaters and other fire sources should be kept away from the installation and maintenance
site.
8. Maintenance should be done according to suggestions of the manufacturer.
9. Maintenance should be done only after the refrigerant is completely reclaimed from the unit.
OBSERVED:
1. After the maintenance work is done, check the drainage of indoor unit.
2. Do not tilt the unit, otherwise, water may spill out from the unit and make the floor and furniture wet.
1
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
3. Disassembly of the unit, handling of the refrigerant, oil and accessories should all be done according to
applicable local rules and regulations.
WARNING:
1. If the power plug is dirty, please clean it before inserting it to the power socket. If the power plug is loose,
please tighten it up.
2. Do not damage the power cord. A damaged or refitted power cord may lead to electric shock or fire hazard.
3. Check frequently whether the appliance is in good condition.
NOTICE:
1. After changing the batteries of remote control, please discard them to avoid being swallowed by children.
2. When the unit is working, do not remove the fan cover.
3. Do not use organic solvents to wipe the controller operating panel.
4. Before cleaning the unit, cut off the power supply.
2
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
1. Product Introduction
1.1 Lists of Units
Power Supply
Model Finished Product Code Appearance
V/Ph/Hz
GUD35W/NhA-T CF090W1310
GUD50W/NhA-T CF090W1210
GUD71W/NhA-T CF090W1220
220-240V~50Hz
208-230V~60Hz
GUD85W/NhA-T CF090W1230
GUD100W/NhA-T CF090W1240
GUD125W/NhA-T CF090W1260
GUD140W/NhA-T CF090W1280
GUD100W/NhA-X CF090W1250
GUD140W/NhA-X CF090W1290
3
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
If one outdoor unit is to be connected with multiple indoor units, the indoor units must have the same cooling capacity and be of the
same type.
Rated
Power Supply
Cooling/ Finished
Model Appearance
Hating Product Code
V/Ph/Hz
Capacity (kw)
4
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Rated
Power Supply
Cooling/ Finished
Model Appearance
Hating Product Code
V/Ph/Hz
Capacity (kw)
220-240V~50Hz
Duct Type
GUD50PS/A-T 5.0/5.5 208-230V~60Hz CF022N1620
5
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Rated
Power Supply
Cooling/ Finished
Model Appearance
Hating Product Code
V/Ph/Hz
Capacity (kw)
GUD125PHS/A
12.1/13.5 CF022N1560
-T
220-240V~50Hz
Duct Type GUD140PHS/A
13.4/15.5 208-230V~60Hz CF022N1540
-T
GUD160PHS/A
16.0/17.0 CF022N1520
-T
6
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Rated
Power Supply
Cooling/ Finished
Model Appearance
Hating Product Code
V/Ph/Hz
Capacity (kw)
Floor
220-240V~50Hz
Ceiling GUD140ZD/A-T 13.4/15.5 ED020N1700
208-230V~60Hz
Type
Note: The outdoor unit is generally suitable to any one of the three types of indoor units with no need of change (limited to cassette
type, duct type and floor ceiling type).
7
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
NOTICE:
8
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
2. Control
2.1 Operation Mode
Power on
Cooling start
control
N Satisfying open
Comp .condition
Y
Y
Comp . and
Comp . stop
outdoor fan
for 3 min
run
N N
N N
Temp of Comp . and
Oil return IN Defrost IN
indoor≤Set outdoor fan
conditi on are met condition are met
temp stop
Y
Y Y
9
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Power on
Heating start
control
Satisfying open N
Comp.condition
Y
Y
Comp. and
outdoor fan Comp. and N
run Comp. stop
outdoor fan
for 3 min
stop
Avoid cool
wind
N N
Temp of Comp. and
Oil return IN Defrost IN
indoor≤Set outdoor fan
condition are met condition are met
temp stop
N
Y Y
10
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
11
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
2.3 Functions
When setting washing remind function, the timer area will display 2–bit number that means the pollution level, then press
“▲” and “▼” buttons to select, and press “SWING/ENTER” button to confirm the setting. Conversion relation between the
displayed pollution level and accumulative operating time are as the following list. After setting, when it reaches the washing time,
“CLEAN” icon will flash and remind, if you press “▲” and “▼” buttons to adjust the level, and press “SWING/ENTER”
button, then the accumulative time for filter washing remind will not be reset; if the time after adjustment is larger than the current
12
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
accumulative time, then “CLEAN” icon will stop flashing; if the time after adjustment is less than the current accumulative time,
then “CLEAN” icon will continue to flash.
The only method for cancelling the remind function is to press “FUNCTION” button to switch to “CLEAN” icon, and set
the timer area to be “00”, and then press “SWING/ENTER” button, then the accumulative time of filter washing remind is reset.
Under dry mode, when the setting temperature is 16°C, press “▼” button for twice, the setting temperature becomes
12°C, then the unit enters into low-temperature dry function.
When low-temperature dry function is turned on, directly press “▲” button or switch the mode can quit the function.
Without error, under ON or OFF status of unit, press “▲” and “▼” buttons simultaneously for 5 seconds can enter into
child-lock function, the liquid crystal screen will display “ ”; press “▲” and “▼” buttons simultaneously again for 5 seconds
can quit the child-lock function.
Under child-lock status, no response for pressing any buttons. The unit will memorize the child-lock status after power failure
and re-energizing the unit.
Under power-off status, press “MODE” and “▲” button simultaneously for 5 seconds can turn on or turn off memory
function. When memory function is set, “MEMORY”displays.
If memory function has not been set, when the unit is re-energized after power failure, the unit is power-off status. If the
memory function is set in wired controller, when the wired controller is re-energized after power failure, it will resume to the operating
status before power failure.
When door control function is selected, the wired control will work when the room card is inserted and stop working when the
room card is pulled out. When door control function senses the room card is not inserted.
The setting method please refer to Debugging Function (2.3.9).
13
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Note:
① . In long-distance monitoring or centralized control, no matter the room card is inserted or not, the ON/OFF of unit can be
controlled. If long-distance monitoring or centralized control information is received when the room card is not inserted,
the icon is cleared. When the card is reinserted, door control function is judged to be turned on. If long-distance
monitoring or centralized control information is received when the room card is inserted, it will keep the original status.
② The unit can not be controlled by buttons when the card is not inserted.
Under power-off status, press “MODE” and “▼” buttons simultaneously for 5 seconds, display board will switch between
degree Celsius and Fahrenheit.
Under power-off or power-on status, press and hold “SWING/ENTER” button for 5 seconds to enter into ambient temperature
inquiry interface, then timer area displays the ambient temperature type 01 or 02, and ambient temperature area displays the
corresponding ambient temperature of corresponding type. In which, 01 refers to outdoor ambient temperature, 02 refers to indoor
ambient temperature. Press “MODE” button can switch between type 01 and 02. Press buttons other than “MODE” or when
the unit receives remote control signal, it will quit the inquiry status. If there is no any operation for 20 seconds, it will quit
automatically.
Note:
When the outdoor ambient temperature sensor detects the same temperature for 12 hours, it will shield the display of outdoor
ambient temperature sensor.
Under off or on state of the unit, continuously press Function and ▼ buttons for 5s to view historical malfunction.
In enquiry state, set temperature displaying zone displays “00”. Press ▲ and ▼ buttons to view the 5 malfunctions
happened recently. The timer displaying position displays the specific error code. The 5th displayed malfunction is the last
malfunction.
Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the debugging menu. Press Mode
button to adjust the setting items and press ▲ or ▼ button to set the actual value.
2.3.9.1 Setting ambient temperature sensor (dual ambient temperature sensors function)
Under debugging state, press Mode button to adjust to “00” in temperature displaying zone. Timer zone displays setting
state and press ▲ or ▼ button to adjust. There are 3 selections:
(1) The ambient temperature at air return is set as indoor ambient temperature (timer zone displays 01)
(2) The temperature at wired controller is set as indoor ambient temperature (timer zone displays 02)
(3) Select the temperature sensor at air return in cooling, dry and fan mode; select the temperature sensor at wired controller in
heating and auto mode.
14
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
15
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
P03 S09 S08 S07 S06 S05 S04 S03 S02 S01
P04 S10 S09 S08 S07 S06 S05 S04 S03 S02
P05 S11 S10 S09 S08 S07 S06 S05 S04 S03
P06 S12 S11 S10 S09 S08 S07 S06 S05 S04
P07 S13 S12 S11 S10 S09 S08 S07 S06 S05
16
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Note: You can select P01, P02, P03, P04, P05, P06, P07, P08, P09 in fan mode of indoor fan motor, which means different fan
mode combinations are corresponding to different static pressure. Ex-factory defaulted mode is P05. You can set the mode through
wired controller. S01, S02, S03……S12, S13 means the rotation speed of indoor unit is from low to high.
Combination relationship of P01, P02, P03, P04, P05, P06, P07, P08, P09
17
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
The indoor unit is with the interface of centralized controller. When centralized controller is connected, centralized control of unit
can be realized when the wired controller is not connected;
(1) Interface instruction:
1) The printing of interface on the indoor unit PCB is COM_BMS, before connecting the centralized controller,a gateway model
ME50-00/EG(M) is required , The following figure shows an example;
2) Electrical characteristic: none;
3) Working principle: centralized control the communication of indoor mainboard and realize the unit control;
18
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
When the address is set, the wired controller can be removed and connect the centralized controller to the indoor mainboard.
Then connect the required units to realize centralized control of these units;
Note:
① The unit addresses in the same network must be different, otherwise, communication malfunction will occur and the unit can
not work normally;
② When centralized controller is to be connected, the unit address range is 1-36. Only 36 sets of unit in maximum can be
connected
③ The code and model of wired controller is as below:
Name Product code Remark
3. Troubleshooting
3.1 Wiring Diagrams
Model: GUD35W/NhA-T,
20
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD50W/NhA-T
21
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model:GUD100W/NhA-T
Model:GUD125W/NhA-T, GUD140W/NhA-T
22
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model:GUD100W/NhA-X
Model:GUD125W/NhA-X,GUD140W/NhA-X
23
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model:GUD160W/NhA-X
24
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Duct Type
Model: GUD35P/A-T, GUD50P/A-T, GUD71P/A-T, GUD85P/A-T,
GUD35PS/A-T, GUD50PS/A-T, GUD71PS/A-T, GUD85PS/A-T
25
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
26
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
3.2.1 Interface
Indoor unit:
Model: GUD35T/A-T, GUD50T/A-T:
GUD35ZD/A-T, GUD50ZD/A-T, GUD71ZD/A-T, GUD85ZD/A-T, GUD100ZD/A-T, GUD125ZD/A-T,
GUD140ZD/A-T, GUD160ZD/A-T;
27
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Ambient temperature
15 ROOM 16 HEAT Electric heating interface
sensor interface
17 X3 Ground wire
28
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
interface interface
Indoor tube
ODU communication
11 COM_OUT 12 TUBE temperature sensor
interface
interface
Ambient temperature
13 ROOM 14 DISP2 Light board interface 2
sensor interface
SWING_OUT1 Air outlet lifting output 1
15 DISP3 Light board interface 3 16
SWING_OUT2 Air outlet lifting output 2
DC water pump Electric heating
17 PUMP 18 HEAT
interface interface
Model:
GUD160PH/A-T;
GUD140PHS/A-T, GUD160PHS/A-T
29
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
interface interface
30
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Inverter compressor W
15 JTAG Programming 16 X6
phase
Inverter compressor V Inverter compressor U
17 X5 18 X4
phase phase
31
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD140W/NhA-X, GUD160W/NhA-X:
Mainboard
32
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD100W/NhA-T
Drive Board
13 10 9 8
⑩⑩ ⑩ ⑩
7
11
⑩
⑩
12
⑩
17
1 2 3 4 14 15 16 5 6
No. ⑩ ⑩⑩
⑩Printing ⑩ ⑩⑩
Interface No. Printing
⑩ ⑩
Interface
3 L1-1 PFC induction wire (brown) 12 L2-1 PFC induction wire (yellow)
33
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
2
Filtering Board
⑩
1
5
⑩ ⑩
6
⑩
7 3
⑩ ⑩
4
⑩
No. Printing Interface No. Printing Interface
4
Power board
⑩
1
⑩
6
1
2
⑩
⑩
⑩
34
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
1
1
⑩
6
1
5
1
2
1
4 3
1 1
No. Printing Interface
⑩ ⑩
1 PWR Power supply busbar input terminal
2 X1/ X2/X3 Mainboard power supply 3-phase input terminal
3 X4/ X5/X6 Electric reactor 3-phase connection terminal (input terminal)
4 X7/ X8/X9 Electric reactor 3-phase connection terminal (output terminal)
5 X501/X502/X503 Compressor 3-phase connection terminal
6 COMM Communication interface
35
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Filtering Board
1 2 3 4 5
⑩ ⑩ ⑩ ⑩ ⑩
10
7 8 9 10
No. Printing Interface No. Printing Interface
Power output live wire AC-L1 (connect to Unit power input
1 X11 7 X3
master control board AC-L) wire AC-L3
Power output wire L1-F (connect to drive Unit power input
2 X5 8 X2
board L1-F) wire AC-L2
Power output wire L2-F (connect to drive Unit power input
3 X6 9 X1
board L2-F) wire AC-L1
Power output wire L3-F (connect to drive
4 X7 10 X9 Ground wire
board L3-F)
5 X8 Power output wire N-F (connect to 11 X4 Unit power input
36
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
⑩ ⑩ ⑩
1
1
⑩
2
⑩
3
5 8 9
37
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Filtering Board
5 6
⑩⑩
1
1
2
⑩ 7
⑩ ⑩
3
8
⑩
4
⑩
⑩
9
No. Printing Interface No. Printing Interface
3.2.2.2 Method of Testing PFC Module Short Circuit:(only for GUD100W/NhA-T, GUD125W/NhA-T,
GUD140W/NhA-T)
(1) Preparation before test: prepare a universal meter and turn to its diode option, and then remove the wires L1-2, L2-1 after it
is powered off for one minute.
(2) Testing Steps:
Step 1: put the black probe on the place P and the red one on the wiring terminal L1-2, L2-1respectively as shown in the
following figure to measure the voltage between L1-2P and.L2-1 P.
Step 2: put the red probe on the place N and the black one on the wiring terminal L1-2, L2-1respectively as shown in the
following figure to measure the voltage between N L1-2 and NL2-1.
(3) If the measured voltages between L1-2P ,L2-1 P, N L1-2 , NL2-1 are all among 0.3V-0.7V, then it indicates the PFC module
is normal; If any measured valve is 0, it indicates the PFC is damaged.
GUD100W/NhA-T
39
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD125W/NhA-T , GUD140W/NhA-T
5 E6 Communication error
7 E9 Water-full protection
40
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
18 H4 Overload
19 H5 IPM protection
20 H6 DC fan error
22 HC Pfc protection
23 Lc Startup failure
25 LF Power protection
29 P5 Over-current protection
33 P9 Zero-crossing protection
34 PA AC current protection
45 oE ODU error, for specific error please see the status of ODU indicator
If malfunction occurs during operation, LCD temperature display zone will show the failure information. If
several malfunctions occur at the same time, their corresponding error codes will be shown in turn. When
malfunction occurs, please shut off the unit and send for professional personnel to repair. For example, E1 (as
shown below) indicates high pressure protection.
41
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
3.4 Troubleshooting
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display E1
Error judgment condition and method:
It is judged through the action of high pressure switch. If the high pressure switch is cut off, it is judged that high pressure is too
high and the system stops operation for protection.
Possible reason:
■Cut-off valve of ODU is not fully opened;
■High pressure switch is abnormal;
■Outdoor or indoor fan is not working properly;
■IDU filter or air duct is blocked (heating mode);
■Ambient temperature is too high;
■Refrigerant charging amount is too much;
■System pipeline is blocked
42
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
43
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: IDU wired control and IDU receiver light board will display E2
Error judgment condition and method:
Check IDU pipe temperature. When pipe temperature is too low, freeze protection will be activated to prevent freezing damage
of evaporator.
Possible reason:
■IDU filter and evaporator are dirty
■IDU motor is blocked
■Refrigerant amount is insufficient
■Ambient temperature of IDU and ODU is too low
Troubleshooting:
44
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display E3
Error judgment condition and method:
It is judged through the action of low pressure switch. If the low pressure switch is cut off, it is judged that low pressure is too low
and the system stops operation for protection.
Possible reason:
■Cut-off valve of ODU is not fully opened;
■Low pressure sensor is abnormal;
■Outdoor or indoor fan is not working properly;
■IDU filter or air duct is blocked (cooling mode);
■Ambient temperature is too low;
■Refrigerant charging amount is insufficient;
■System pipeline is blocked;
Troubleshooting:
E3 protection
Enter
Charge
debugging mode
refrigerant
Check if the through wired
according to the
system low No Yes controller and select
requirement and
pressure is lower without refrigerant
then turn on the unit
than 0.05MPa lacking protection; then
to see if E3
turn on the unit to see
protection still
if E3 protection still
occurs
occurs
Yes
Yes
Yes
Replace the outdoor main
control board
Weld the leakage point and
recharge refrigerant after
vacuum pumping and pressure
retaining are passed
45
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display E4
Error judgment condition and method:
Test the compressor discharge temperature through compressor discharge pipe and shell top temperature sensor. If the tested
temperature value is higher than 115℃, the unit will stop for protection
Possible reason:
■Cut-off valve of ODU is not fully opened;
■Electronic expansion valve is abnormal;
■Outdoor or indoor fan is not working properly;
■IDU filter or air duct is blocked (cooling mode);
■Ambient temperature exceeds allowable operation range;
■Refrigerant charging amount is insufficient;
■System pipeline is blocked;
46
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
No
Yes
Yes
Replace the main board of the outdoor
unit
No
Check if the electronic expansion valve Reconne ct the electronic expansion valve
of the subcooler is conne cted to the of the subcooler
main board correctly
Yes
No
Does the indoo r unit̀s capacity match Check rating capacities of the indoo r and
that of the outdoor unit ? outdoor units again
Yes
No
47
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display E6
Error judgment condition and method:
If no communication between ODU and IDU or between IDU and wired controller in continuously 120s, this error will be
reported.
Possible reason:
■Communication wire is connected improperly or loose.
■Communication wire is cut off
■Communication wire is in poor connection
■Connected wired controller quantity or address setting is improper
■Controller is abnormal
Troubleshooting:
48
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: IDU wired control and IDU receiver light board will display E8
Error judgment condition and method:
Check if the rotation speed of IDU is too slow, or it stops rotation, or protection signal of outdoor fan is transferred. If yes, it is
judged that indoor fan protection occurs
Possible reason:
■Motor stops operation or it is blocked
■IDU mainboard is abnormal;
Troubleshooting:
49
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: IDU wired control and IDU receiver light board will display E9
Error judgment condition and method:
Check the status of IDU float switch. When water level is too high, float switch is activated, so water full protection happens.
Possible reason:
■IDU is installed improperly
■Drainage pump is broken
■Float switch operates abnormally
■IDU mainboard is abnormal;
Troubleshooting:
50
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: IDU wired control and IDU receiver light board will display F0
Error judgment condition and method:
Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of
AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between ambient temperature sensor and terminal in mainboard interface
■Ambient temperature sensor is abnormal
■Detecting circuit is abnormal
Troubleshooting:
Error display: IDU wired control and IDU receiver light board will display F1
Error judgment condition and method:
Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of
AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between temperature sensor and terminal in mainboard interface
■Temperature sensor is abnormal
■Detecting circuit is abnormal
51
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
Malfunction of
evaporator
temperature
sensor
Yes
Disconnect
Replace the
the temperature sensor and No
temperature
measure if its resistance is
sensor
normal
Yes
Replace the
indoor
mainboard
Note:Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.
52
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display:F2
Error judgment condition and method:
Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If
the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between temperature sensor and terminal in mainboard interface
■Temperature sensor is abnormal
■Detecting circuit is abnormal
Troubleshooting:
Malfunction of
condenser
temperature
sensor
Yes
Disconnect
the temperature sensor and No Replace the
measure if its resistance is temperature sensor
normal
Yes
Replace the
outdoor
mainboard
Note:Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.
53
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display:F3
Error judgment condition and method:
Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of
AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between ambient temperature sensor and terminal in mainboard interface
■Ambient temperature sensor is abnormal
■Detecting circuit is abnormal
Troubleshooting:
Note:Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.
54
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display F4
Error judgment condition and method:
Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If
the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between temperature sensor and terminal in mainboard interface
■Temperature sensor is abnormal
■Detecting circuit is abnormal
Troubleshooting:
Malfunction of
discharge
temperature
sensor
Check if the
Correctly insert the
discharge temperature sensor on No
temperature sensor
mainboard is inserted on the on the needle stand
needle stand correctly
Yes
Disconnect
the temperature sensor and No Replace the
measure if its resistance is temperature sensor
normal
Yes
Replace the
outdoor
mainboard
Note:Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.
55
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: IDU wired control and IDU receiver light board will display F5
Error judgment condition and method:
Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If
the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between temperature sensor and terminal in mainboard interface
■Temperature sensor is abnormal
■Detecting circuit is abnormal
Troubleshooting:
Malfunction of
wired controller
temperature
sensor
Replace the
wired controller
Error display: IDU wired control and IDU receiver light board will display C5
Error judgment condition and method:
If jumper cap model doesn‘t match with mainboard, this error will be reported.
Possible reason:
■Jumper cap is not installed.
■Jumper cap model is wrong.
■Detecting circuit is abnormal.
Troubleshooting:
56
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: IDU wired control,IDU and ODU receiver light board will display EE
Error judgment condition and method:
If ODU mainboard cannot read the memory chip, this error will be reported.
Possible reason:
■ Memory chip on the ODU mainboard is damaged.
■. Memory chip is weakly welded.
■. Memory chip lead is short-circuited.
Troubleshooting:
57
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
Note:Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display H3
Error judgment condition and method:
When the mainboard’s interface ovc-comp is broken off for 3s, error H3 will be reported.
Possible reason:
■The interface ovc-comp is not short-circuited.
■ODU mainboard is damaged.
Troubleshooting:
H3 compressor overload
protection compressor overload
protection
NO
Check if the over comp. interface on the Connection the over
mainboard is connection comp. interface
YES
Replace the
mainboard
58
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display H4
Error judgment condition and method:
When tube temperature is higher than the protection value, system will report overload protection.
Possible reason:
■Cooling ODU heat exchanger is blocked or heat exchange is bad.
■Heating IDU heat exchanger is blocked or heat exchange is bad.
■Operating temperature is too high.
■System charging quantity is too much.
Troubleshooting:
H4 Overload
YES
Outdoor heat exchanger is blocked Remove the obstacle
NO
YES
Indoor heat exchanger is blocked. Remove the obstacle
NO
NO
NO
YES
Error still exists? Replace the compressor
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display H5
Error judgment condition and method:
When power is connected and drive chip received IPM lead F0 that is of low level, than it is IPM module
malfunction. System will shut down for protection.
Possible reason:
■Compressor 3-phase wire connection is lack of phase or phase-reversed.
59
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
H5
IPM protection
NO
NO
Replace the drive board.
YES
Error still exists? Replace the compressor.
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display H6
Error judgment condition and method:
Mainboard doesn’t receive the signal of outdoor fan within 30s after the outdoor fan starts up.
Possible reason:
■Outdoor fan wiring terminal is not correctly connected to the mainboard.
■Outdoor fan is damaged.
■If it is a new unit or a new motor has been replaced in the unit and the wire connection is correct, then probably it is
the program that goes wrong.
60
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
Malfunction of
discharge
temperature
sensor
Check if the
Correctly connect the
control wire of outdoor fan motor is No
control wire of fan motor
connected on the outdoor on the mainboard
mainboard correctly
Yes
Replace the
outdoor fan motor and then No Operate the unit with
restart the unit to see if there still
the new motor
is malfunction of outdoor fan
motor
Yes
Replace the
outdoor
mainboard
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display H7
Error judgment condition and method:
During operation, it can’t detect the rotor position and stops output. Or the actual running speed differs too
much from the set running speed. In each case, compressor runs out of step and system stops for protection.
Possible reason:
■Compressor 3-phase wire connection is lack of phase or phased-reversed.
■Compressor phase wire connection is bad.
■System is blocked, short of refrigerant or compressor oil.
■Drive board IPM module is damaged.
■Drive board compressor current sampling circuit element is damaged or drive chip current sampling AD terminal
is abnormal.
■Compressor is damaged.
61
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
H7
Compressor out -of-step protection
NO
NO
YES
Error still exists ? Replace the compressor .
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display HC
Error judgment condition and method:
After power is connected, and drive chip received IPM lead F0 that is of low level, than it is IPM module
malfunction. System will shut down for protection.
Possible reason:
■Power grid voltage is abnormal.
■Drive board PFC module is damaged.
■Drive board IPM module’s 15V power supply is lower than 13.5V.
■Drive board PWM signal for PFC and the corresponding element are abnormal.
■Drive board PFC current sampling circuit element is damaged or drive chip current sampling AD terminal is
abnormal.
62
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
HC
PFC protection
YES
YES
Error display: ODU mainboard, IDU wired controller and IDU receive light board will display Lc
Error judgment condition and method:
Check the error code on nixie tube of ODU main control board. If PJ is displayed, it indicates
inverter compressor startup failure
Possible reason:
■Poor contact of compressor UVW wire;
■Compressor is broken;
■Compressor drive board is broken;
63
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
LC Startup failure
YES
System is blocked ? Eliminate system failure
NO
NO
NO
NO
YES
Error still exists ? Replace the compressor .
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Lp
Error judgment condition and method:/
Possible reason:
■Models of indoor unit and outdoor unit do not match with each other
Troubleshooting:
Turn off the unit and replace with a matched indoor or outdoor unit.
64
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display U7
Error judgment condition and method:
Possible reason:
■Voltage is abnormal. For example, low voltage will cause abnormal direction change of the 4-way valve.
■Pilot valve holder hole or the capillary tube is blocked, which has caused small flow or no flow.
■Capillary tube is blocked when connecting to the pilot valve or main valve.
■Coil is not power-connected, or is open-circuited. Voltage is low, or the contact between turns or terminals is bad.
■The stainless steel cover of pilot valve is damaged, or the steel core is stuck, or the spring is not elastic.
■Insert block is bent or not elastic, so the little slide cannot get in place.
■When adding refrigerant, the little slide is over-running and can’t spring back.
Troubleshooting:
NO
YES
Check whether the power voltage is normal . Low
pressure will lead to abnormal direction change Use normal voltage .
NO
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display P0
Error judgment condition and method:
Drive board chip resets and starts initialization. After the drive board is energized for 5s, it detects that the
chip resets again. In this case, it can be judged as drive chip reset protection.
Possible reason:
■3.3V drive chip supply voltage drop.
■TRST lead of JTAG programming is interrupted.
65
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
YES
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display P5
Error judgment condition and method:
If compressor’s instant current value is higher than the set current protection value, then it can be judged that
compressor over-current occurs and system will shut down for protection.
Possible reason:
■System load is too much and compressor current is too large.
■Compressor 3-phase wire connection is lack of phase or phase-reversed.
■Compressor phase wire is loose or has bad contact.
■Drive board current sampling circuit element is damaged or drive chip current sampling AD terminal is
abnormal.
■Compressor is damaged.
66
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
NO
NO Reconnnect wires
Compressor 3-phase wire connection
is correct or not?
according to the correct
sequence.
YES
NO
YES
Error still exists ? Replace the compressor
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display P6
Error judgment condition and method:
If there is no other malfunction and the communication between master control and driver is cut off for 30s,
then it can be judged that the communication between master control and driver is faulted. System will shut down
for protection.
Possible reason:
■Communication wire between master control and driver is not well connected, or has bad contact, or is broken.
■The switch power of drive board is abnormal, therefore, the 3.3V power voltage is abnormal.
■Communication circuit of the drive board or the master control board is abnormal.
67
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
NO
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display P7
Error judgment condition and method:
If IPM or PFC module temperature is lower than the set protection value, then it can be judged that driver
module sensor error occurs and system will shut down for protection.
Possible reason:
■Module temperature sensor is short-circuited or broken-circuited.
■Drive board current sampling circuit element is damaged or drive chip current sampling AD terminal is
abnormal.
Troubleshooting:
68
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display P8
Error judgment condition and method:
If IPM module temperature or PFC module temperature exceeds the set protection value, then it can be
judged that driver module temperature is too high and system will shut down for protection.
Possible reason:
■Thermal grease is not applied or not evenly applied to the module, or there is other substance on the back of the
module.
■The module securing screws are not tightened up.
■Drive board temperature sampling circuit element is damaged or drive chip temperature sampling AD terminal is
abnormal.
Troubleshooting:
Thermal grease is not applied or not evenly YES Apply the t hermal g rease
applied to the module? Is there foreign matter evenly . Remove the f o reign
on the back of the module? matter .
NO
YES
Replace the
drive board
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display PA
Error judgment condition and method:
If input current value exceeds the set protection value, then it can be judged that AC current protection
occurs and system will shut down for protection.
Possible reason:
■System is heavy-loaded and compressor current is too large.
■Grid voltage is abnormal.
69
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
PA AC current protection
NO
Grid voltage is normal or not ?
Normal
YES protection
NO
Replace the
drive board .
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display PC
Error judgment condition and method:
After power charging, if offset voltage average is detected to exceed 12.5% of 1.65V in 1s, then it can be
judged that current detection (or current sensor) circuit is faulted. System will shut down for protection.
Possible reason:
■Current detection (or current sensor) sampling circuit element is abnormal.
■Drive chip compressor current sampling AD terminal is badly welded or short-circuited.
Troubleshooting:
PC Current detection
(or current sensor)
circuit error
70
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired controller and IDU receive light board will display Pd
Error judgment condition and method:
Sample the AD value of sensor through sensor detecting circuit and judge the range of AD value, If the sampling AD value
exceeds upper limit and lower limit in 5 seconds continuously, report the error.
Possible reason:
■Poor contact between sensor and terminal in mainboard interface
■sensor is abnormal
■Detecting circuit is abnormal
Troubleshooting:
Pd Sensor connection
protection
YES
YES
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display PL
Error judgment condition and method:
When compressor is running and there is no other malfunction, if busbar voltage is lower than the set value
for low voltage protection, then it can be judged that bus low-voltage protection occurs. System will shut down for
protection.
Possible reason:
■Voltage of power grid is abnormal.
■Drive board busbar voltage sampling circuit element is damaged or drive board busbar voltage sampling AD
terminal is abnormal.
71
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting:
NO Normal
Grid voltage is normal or not ?
protection
YES
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display PH
Error judgment condition and method:
If there is no other malfunction and the busbar voltage is higher than the set value for high voltage protection,
then it can be judged that bus high-voltage protection occurs. System will shut down for protection.
Possible reason:
■Voltage of power grid is abnormal.
■Drive board busbar voltage sampling circuit element is damaged or drive board busbar voltage sampling AD
terminal is abnormal.
Troubleshooting:
PH Bus high-voltage
protection
NO Normal
Grid voltage is normal or not ?
protection
YES
72
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display PU
Error judgment condition and method:
When the charge loop starts to get charged and the busbar voltage cannot reach the set value in a certain
period of time, then it can be judged that charge loop error exists. System will shut down for protection.
Possible reason:
■Voltage of power grid is abnormal. Voltage is too low.
■Drive board charge loop element is abnormal.
■Drive board busbar voltage sampling circuit element is damaged or drive chip busbar voltage sampling AD
terminal is abnormal.
Troubleshooting:
PU
Charge loop error
YES
Grid voltage is too low ? Normal protection
NO
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display ee
Error judgment condition and method:
If power is connected but the drive board with memory chip cannot detect the memory chip or read the
memory chip data correctly, then it can be judged that drive memory chip error exists.
Possible reason:
■The drive board that needs memory chip is not installed with the memory chip.
■The lead or connector of memory chip is badly welded or short-circuited.
73
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Troubleshooting
YES
Error display: ODU mainboard, IDU wired control and IDU receiver light board will display c4
Error judgment condition and method:
If jumper cap model doesn‘t match with mainboard, report the error
Possible reason:
■Jumper cap is not installed
■Jumper cap model is wrong
■Detecting circuit is abnormal
Troubleshooting:
74
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
If fire alarm terminal is enabled after the IDU mainboard connects to function expansion panel, error EL will be reported.
75
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Mist comes from the air If the unit is running under high
During operation humidity, the wet air in the room
conditioner. will be quickly cooled down.
Defrosting process will generate
System switches to heating
some water, which will turn to
The air conditioner generates mode after defrosting.
water vapor.
Temperature control will be buzzing
some noise. The air conditioner is buzzing
when it starts working. The noise will
at the beginning of operation.
become weak 1min later.
NOTICE:
Check the above items and adopt the corresponding corrective measures. If the air conditioner continues to function poorly, please
stop the air conditioner immediately and contact Gree’s authorized local service center. Ask our professional service staff to check
and repair the unit.
76
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
4. Maintenance
4.1 System Diagram
NOTICE
Make sure the outlet of vacuum pump is away from fire source and is well-ventilated.
(1) Remove the caps of the liquid valve, gas valve and also the service port.
(2) Connect the hose at the low pressure side of the manifold valve assembly to the service port of the unit’s gas valve, and
meanwhile the gas and liquid valves should be kept closed in case of refrigerant leak.
(3) Connect the hose used for evacuation to the vacuum pump.
(4) Open the switch at the lower pressure side of the manifold valve assembly and start the vacuum pump. Meanwhile, the switch at
the high pressure side of the manifold valve assembly should be kept closed, otherwise evacuation would fail.
Model Time(min)
GUD35W/NhA-T 15
GUD50W/NhA-T 20
GUD71W/NhA-T, GUD85W/NhA-T, GUD100W/NhA-T,
30
GUD100W/NhA-X
77
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
And verify if the pressure gauge at the low pressure side of the manifold valve assembly reads -1.0Mp (-75cmHg), if not, it indicates
there is leak somewhere. Then, close the switch fully and then stop the vacuum pump.
(6) Wait for 10min to see if the system pressure can remain unchanged. During this time, the reading of the pressure gauge at the
low pressure side can not be larger than 0.005Mp (0.38cmHg).
(7) Slightly open the liquid valve and let some refrigerant go to the connection pipe to balance the pressure inside and outside of the
connection pipe, so that air will not come into the connection pipe when removing the hose. Notice that the gas and liquid valve can
be opened fully only after the manifold valve assembly is removed.
(8) Place back the caps of the liquid valve, gas valve and also the service port.
Notice:
For large-size units, there are maintenance ports for liquid valve and gas valve. During evacuation, you may
connect the two hoses of the branch valve assembly to the maintenance ports to speed up the evacuation.
Refrigerant should be reclaimed into the appropriate storage tank. System should use oxygen-free nitrogen
purging to ensure safety. This process may need to repeat several times. Do not use compressed air or oxygen in
this process.
Pre-charging
Step 1: Connect the high pressure gauge line to the valve of liquid pipe and connect the low pressure gauge
line to the valve of gas pipe. Connect the middle gauge line to the vacuum pump. Power on the vacuum pump
and perform vacuum drying.
Step 2: After vacuum drying, close the high and low pressure gauge valves. Then remove the middle gauge
line from the connector of vacuum pump. Then connect to the refrigerant tank.
Step 3: Loosen the middle gauge line from the connector of pressure gauge to a proper extent and slightly
open the valve of refrigerant tank. Evacuate the middle gauge line. Then tighten up the connector again and
completely open the valve of refrigerant tank at the same time.
Step 4: Keep the refrigerant tank erect and put it on an electronic scale. Record the current weight as m1.
78
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Step 5: Open the high pressure gauge valve (Keep the low pressure gauge valve closed). Then charge
refrigerant into the system. Meanwhile, record the weight of refrigerant tank as m2.
Step 6: m1-m2=m. If m equals to the required charging quantity M, close the valve of refrigerant tank at once.
Then move to step 8.
Step 7: If you can’t continue to charge refrigerant into the system and the quantity of charged refrigerant is
less than the required charging quantity, then record the current quantity of charged refrigerant:
m=m1-m2
m`=M-m
Step 1: Close the valve of refrigerant tank. First remove the pressure gauge lines and connect the outdoor
unit to the indoor unit. Then reconnect the pressure gauge lines. Connect the low pressure gauge line to the other
joint of gas valve and connect the high pressure gauge line to the liquid valve. Connect the middle gauge line to
the vacuum pump. Power on the vacuum pump and perform vacuum drying.
Step 2: After vacuum drying, close the high and low pressure gauge valves. Then remove the middle gauge
line from the connector of vacuum pump. Then connect to the refrigerant tank.
Step 3: Loosen the middle gauge line from the connector of pressure gauge to a proper extent and slightly
open the valve of refrigerant tank. Evacuate the middle gauge line. Then tighten up the connector again and
completely open the valve of refrigerant tank at the same time.
Step 4: Turn on the air conditioner and let it run for a while.
Step 5: Open the low pressure gauge valve (Keep the high pressure gauge valve closed). Then charge in the
remaining charging quantity m`.
Step 6: After all required refrigerant is charged in, close the valve of refrigerant tank.
Step 7: Remove the pressure gauge to finish the refrigerant charging work.
79
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
The power drive of the fan. It enables the fan to run so as to provide
Motor smooth currents of air for forced convection and heat exchange of
condenser and evaporator.
It is used to provide smooth currents of air for forced convection and heat
Fan
exchange of condenser and evaporator.
80
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
It is used to transfer partial heat of the hot flow to the cold flow so that the
Condenser flow temperature can reach the specified index. It is an energy exchanging
device.
Electronic It is used to lower the pressure and temperature of liquefied refrigerant and
expansion valve adjust the flow of refrigerant entering the evaporator.
81
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
82
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
83
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of compressor
Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
84
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of compressor
Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
85
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
86
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
87
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
88
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of condenser
Note: Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
89
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
90
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
91
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
92
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
93
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
94
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
95
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
96
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
97
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
98
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
99
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
100
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of condenser
Note: Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
101
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
102
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
103
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD160W/NhA-X
Removal of front panel
Note: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction
104
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
105
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD160W/NhA-X
Disassembly of compressor
Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
106
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Disassembly of compressor
Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
107
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Disassembly of compressor
Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
108
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD160W/NhA-X
Removal of 4-way valve
Note: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off.
Step Picture Work instruction
109
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD160W/NhA-X
Removal of fan and motor
Note: Before removing the fan, make sure power is cut off.
Step Picture Work instruction
110
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
111
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD160W/NhA-X
Removal of gas liquid separator
Note: Before removing the gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
112
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Model: GUD160W/NhA-X
Removal of electronic expansion valve
Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
113
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
114
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
115
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
116
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
117
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
118
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
3. Remove the drain pipe ●Take out the drain pipe and
and loosen the screws of use a screwdriver to loosen the
water pump. screws of water pump.
119
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
120
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the components. Do not place
the filter near any heat source.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the components, especially the
electric components. Do not hit or beat.
121
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of evaporator
Note: Make sure power is cut off. Take good care of the copper pipe and aluminum fins. If the removal takes a long
time, please put the copper pipe under pressure.
122
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of evaporator
Note: Make sure power is cut off. Take good care of the copper pipe and aluminum fins. If the removal takes a long
time, please put the copper pipe under pressure.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components. Do not place the filter near any heat source.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components. Do not scratch the appearance components.
123
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
●Use a screwdriver to
loosen the screws, as
shown in the picture.
Remove the left and Then pull the right
right panels. and left panels
upward. (Lines in the
picture indicate the
positions of screws.)
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components, especially the components in electric box. Protect it from water and collision.
●Unscrew 34 screws as
shown in the left picture
Remove the electric box.
and then remove the
electric box.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components, especially the connectors of air guide louver.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components.
124
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Removal of evaporator
Note: Make sure power is cut off. Take good care of the copper pipe and aluminum fins. If the removal takes a long
time, seal the copper pipe.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components.
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components, especially the screws of fan.
125
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the
components, especially the screws of fan.
126
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD35W/NhA-T(Product Code:CF090W1310)
127
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
128
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD50W/NhA-T(Product Code:CF090W1210)
129
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
130
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
131
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD85W/NhA-T(Product Code:CF090W1230)
132
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
133
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD100W/NhA-T(Product Code:CF090W1240)
134
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
135
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD125W/NhA-T(Product Code:CF090W1260)
136
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
137
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
138
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
139
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD100W/NhA-X(Product Code:CF090W1250)
140
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
141
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD125W/NhA-X(Product Code:CF090W1270)
142
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
143
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD140W/NhA-X(Product Code:CF090W1290)
144
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
145
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD160W/NhA-X(Product Code:CF090W1300)
146
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
147
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
10 Sealplate 012034060119 1
148
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
16 Support 012060061048 1
149
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
150
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD100T/A-T(Product Code:ET010N1440)
GUD125T/A-T(Product Code:ET010N1450)
152
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
153
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD140T/A-T(Product Code:ET010N1460)
154
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD160T/A-T(Product Code:ET010N1470)
155
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
156
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD35P/A-T(Product Code:CF022N1650)
157
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD50P/A-T(Product Code:CF022N1630)
158
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
159
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
160
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD100PH/A-T(Product Code:CF022N1590)
161
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD125PH/A-T(Product Code:CF022N1570),
GUD140PH/A-T(Product Code:CF022N1550)
GUD160PH/A-T(Product Code:CF022N1530)
163
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
164
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD35PS/A-T(Product Code:CF022N1640)
165
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD50PS/A-T(Product Code:CF022N1620)
166
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
167
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
168
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD100PHS/A-T(Product Code:CF022N1580)
169
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD125PHS/A-T(Product Code:CF022N1560),
GUD140PHS/A-T(Product Code:CF022N1540)
170
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
171
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD160PHS/A-T(Product Code:CF022N1520)
172
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD35ZD/A-T(Product Code:ED020N1720)
173
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
174
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD50ZD/A-T(Product Code:ED020N1730)
175
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
19 Crankshaft 200023000001 2
176
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
177
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
178
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD100ZD/A-T(Product Code:ED020N1680)
179
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
180
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD125ZD/A-T(Product Code:ED020N1690)
181
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
GUD140ZD/A-T(Product Code:ED020N1700),
GUD160ZD/A-T(Product Code:ED020N1710)
182
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
183
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
Appendices
184
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
186
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
188
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
189
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
191
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
3. Refrigerant Notice/Concentration
This air conditioner uses R32 refrigerant. The construction area for installation, operation and storage of
the air conditioner must be larger than the minimum construction area. The minimum area for installation is
determined by:
(1) Refrigerant charging quantity for the entire system (ex-factory charging quantity + additional charging quantity);
(2) Checking out in the applicable tables:
1) For indoor unit, confirm the model of indoor unit and check the corresponding table.
2) For outdoor unit that is installed or placed indoors, select the corresponding table according to the height of the room
Height of the room Select the applicable table
<1.8m Floor standing type
≥1.8m Wall mounted type
(3) Refer to the following table to check out the minimum construction area
Ceiling type Wall mounted type Floor standing type
Weight(kg) Area(m^2) Weight(kg) Area(m^2) Weight(kg) Area(m^2)
<1.224 — <1.224 — <1.224 —
1.224 0.956 1.224 1.43 1.224 12.9
1.4 1.25 1.4 1.87 1.4 16.8
1.6 1.63 1.6 2.44 1.6 22.0
1.8 2.07 1.8 3.09 1.8 27.8
2.0 2.55 2.0 3.81 2.0 34.3
2.2 3.09 2.2 4.61 2.2 41.5
2.4 3.68 2.4 5.49 2.4 49.4
2.6 4.31 2.6 6.44 2.6 58.0
2.8 5.00 2.8 7.47 2.8 67.3
3.0 5.74 3.0 8.58 3.0 77.2
3.2 6.54 3.2 9.76 3.2 87.9
3.4 7.38 3.4 11.0 3.4 99.2
3.6 8.27 3.6 12.4 3.6 111
3.8 9.22 3.8 13.8 3.8 124
4.0 10.2 4.0 15.3 4.0 137
4.2 11.3 4.2 16.8 4.2 151
4.4 12.4 4.4 18.5 4.4 166
4.6 13.5 4.6 20.2 4.6 182
4.8 14.7 4.8 22.0 4.8 198
5.0 16.0 5.0 23.8 5.0 215
5.2 17.3 5.2 25.8 5.2 232
5.4 18.6 5.4 27.8 5.4 250
5.6 20.0 5.6 29.9 5.6 269
5.8 21.5 5.8 32.1 5.8 289
6.0 23.0 6.0 34.3 6.0 309
6.2 24.5 6.2 36.6 6.2 330
6.4 26.1 6.4 39.1 6.4 351
6.6 27.8 6.6 41.5 6.6 374
6.8 29.5 6.8 44.1 6.8 397
192
GREE U-Match 5 SERIES UNIT SERVICE MANUAL
4. Operation Tools
The following tools will be used: 1) Liquid-level gauge; 2) Screwdriver; 3) Electric driven rotary hammer; 4)
Drill; 5) Pipe expander; 6) Torque wrench; 7) Open-end wrench; 8) Pipe cutter; 9) Leak detector; 10) Vacuum
pump; 11) Pressure gauge; 12) Universal meter; 13) Hexagon wrench; 14) Tapeline.
193
JF00303775