Production and Machinery: Wikov Manufacturing Facility

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Production

Wikov besides designing and manufacturing gears, Gearing geometry is verified on Klingelnberg P100
gearboxes and complete drive systems, also offers or P300 machines. For 3D measurements,
one-off machine operations as part of subcontracting we use Merlin or Wenzel LHF3020-40 devices.
orders. Such type of work might involve turning All the dimensions, parameters, lists of machines

and machinery
(including vertical turning), shaping, hobbing, grinding and operations are stated here only to give you
the gearing or diameters, CNC machining, heat a rough outline; for more detailed information,
treatment and many other operations. We use state- contact us at the addresses below.
of-the-art technologies. All operations are inspected
and assessed using first-class measuring devices.
Wikov MGI a.s.

Wikov Manufacturing Facility


Contacts
Wikov MGI a.s.
Zbečník 356
549 31 Hronov
Czech Republic
T: +420 491 488 383
E: [email protected]
www.wikov.com
EN1604
© Wikov Industry a.s. 2016
The Essence of Engineering
Lathes Grinders
Dimensions of semi-finished products from Ø 10 x L = 40 to Ø 850 x L = 3000 mm Module 1.5 - 22
(for grinding) Pitch diameter 15 - 1200 mm
from Ø 10 x L = 40 to Ø 940 x L = 3800 mm Max. facewidth 1000 mm
(for turning) Max. length of pinion 1600 mm
Accuracy of tools up to IT5 according to ISO 286-1:1988 Roughness Ra 0.8
Machines CTX 1250 Gamma Accuracy DIN 3961 IT4
GHT-6-1300-G2x4000 Max. mass of semi-finished product 8000 kg; pinion 3000 kg
Gildemeister NEF 600 V3 Profile grinding of inner gearing must be agreed
SUS 80 and SU 90 Profile grinders Niles ZE 1000 (1200)
Niles ZE 400
Vertical lathes
Continuous generating grinder Niles ZX 630
Number of pieces from 1 pc
Dimensions of semi-finished products from Ø 10 x L = 40 to Ø 2000 x L = 1500 mm
Heat treatment quenchong and tempering, carburising,
hardening and tempering; nitriding
Accuracy of dimensions up to IT5 according to ISO 286-1:1988 Machining centres
Machines Powerturn 2000 C-M Travel X x Y x Z 12000 x 3600 x 1600 (1900) mm
Semi-finished products welded, cast
Heat treatment annealing
Pitch accuracy up to 1000 mm ± 0.01 mm; over 1000 mm ± 0.02 mm
Gear shaping machines Machines StarragHeckert HEC 1800
Module 1-8 Hedelius 100
Pitch diameter 20 - 500 mm SHW-UF 6 L
Max. facewidth 125 mm FRFQ 250
Roughness Ra 3.2
Accuracy DIN 3961 IT9-10 Centre grinders
Max. mass of semi-finished product 300 kg Dimensions of semi-finished products up to Ø 850 x L = 3000 mm
Shaping of inner spiral gearing must be agreed Machines BUC 85 C CNC
Machines OHA 50A UB 63/2000 CNC

Gear hobbing machines


Module 1 - 22
Pitch diameter 6 - 1250 mm
Max. facewidth 500 mm
Max. length of pinion 1200 mm
Roughness Ra 1.6 Heat treatment
Accuracy DIN 3961 IT7
Max. mass of semi-finished product 1500 kg Type of heat treatment
Charge
Temperature (°C) Depth of layer (mm)
Machines OFA 71A max. useful dimensions (mm) max. mass (kg)

Pfauter P 600/800 Annealing – various types wxhxl 2000 x 2000 x 4500 10000 900
Quenching and tempering wxhxl 1000 x 1000 x 2000 2000 960
Pfauter P 1200 – car-type furnace
Hardening – car-type furnace wxhxl 1000 x 1000 x 2000 2000 960

Hardening – shaft furnaces øxl 2000 x 2500 8 000 950 (1000)

Gas carburising – shaft furnaces øxl 2000 x 2500 8000 1000 up to 4.7

Tempering by freezing øxl 2000 x 2500 8000 - 75 to +450

Gas nitriding – bell-type furnace øxl 750 x 1200 1100 520 up to 0.7

HF surface hardening (pins, shafts) øxl 120 x 1000 1 pc approx. 80 up to 2.0

Quenching press AH1200 øxh 1200 x 250 1500 840

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