Phase Change Materials (PCM) For Solar Energy Usages and Storage: An Overview
Phase Change Materials (PCM) For Solar Energy Usages and Storage: An Overview
Phase Change Materials (PCM) For Solar Energy Usages and Storage: An Overview
6 Biofuel Engine Research Facility (BERF), Queensland University of Technology, Brisbane, QLD 4000,
Australia
* Correspondence: [email protected]; Tel.: +61-46985-1901
Abstract: Solar energy is a renewable energy source that can be utilized for different applications in
today’s world. The effective use of solar energy requires a storage medium that can facilitate the
storage of excess energy, and then supply this stored energy when it is needed. An effective method
of storing thermal energy from solar is through the use of phase change materials (PCMs). PCMs
are isothermal in nature, and thus offer higher density energy storage and the ability to operate in
a variable range of temperature conditions. This article provides a comprehensive review of the
application of PCMs for solar energy use and storage such as for solar power generation, water
heating systems, solar cookers, and solar dryers. This paper will benefit the researcher in conducting
further research on solar power generation, water heating system, solar cookers, and solar dryers
using PCMs for commercial development.
1. Introduction
In today’s world, environmental problems and the energy crisis are two major global issues that
need to be urgently addressed [1–3]. The continuous rise in the level of energy consumption, increases
in fuel prices and the emission of greenhouse gases are the main forces driving the need for more
effective use of renewable energy sources [4–6]. Worldwide, primary energy consumption increased
by 1.5% in 2018 compared to consumption levels in 2017 [7]. Many studies on global energy
consumption and emissions have been conducted and these topics are discussed at length in [8–10].
One of the solutions to greenhouse gas emissions is the use of renewable energy, and thus, renewable
energy initiatives have been implemented in many countries [11–16].
However, the problem associated with some renewable energies like solar and wind, is that they
are only available for a certain time period. The supply of renewable energy is difficult to control
since it is based on weather-related natural phenomena such as rain, wind and solar energy. Better
utilization of renewable energy is possible if it can be stored, as this decreases the demand for fossil
fuels, eventually reduces the cost of system maintenance, and in turn, reduces energy waste. In order
to balance energy production with consumption, it is necessary to store excess energy for the
short/long term. However, at this time, storing excess electrical energy is quite expensive. Instead,
the cost related to storing thermal energy is quite low. Excess thermal energy cannot be exported to
the energy grid but excess electric energy can be exported through a grid connection. Thermal energy
storage may be able to assist during electric utility grid stress. In order to store energy, systems such
as batteries or PCMs can be used. However, as the energy storage capacity (kWh) of the batteries is
very limited, researchers and users are opting for PCMs as an alternative. It is important to note, that
energy storage is economically attractive when it reduces energy consumption and cost and it is a
viable substitute for another energy source [17–22]. The different forms of energy storage are
presented in Figure 1 [23].
Amongst the various energy storage systems, thermal energy storage exhibits the highest
efficiency [24]. A thermal storage system can utilize the solar energy and excess thermal energy that
is generated throughout the day and can be stored for either short or seasonal periods [25]. Both
seasonal storage and diurnal storage can be combined to achieve an efficient system. Diurnal thermal
energy storage takes the form of chilled water and ice storage for cooling and hot water tank storage
for heating, with greater energy transfer rates [26]. Seasonal thermal storage helps to avoid energy
shortage during a period when there is limited sun exposure and lowers high energy costs by storing
thermal energy when solar radiation or other energy sources are abundant or inexpensive [27,28].
Therefore, coupling solar energy with sensible storage for diurnal and seasonal periods is important
for distributed generation [25,28]. In order for the PCM system to accomplish seasonal heat storage,
insulated thermal mass and stable super-cooling are required. Super-cooling is a unique property of
PCM storage whereas insulated thermal mass is common to all heat storage media. Stable
supercooling PCMs readily supercool, and can remain supercooled at ambient temperatures for
seasonal durations. This enables long-term storage without heat loss (i.e., no self-discharge) [29].
PCM is a particularly attractive material because it is able to store a high density of energy and
keep a constant temperature or an amount of heat through its heat-storing characteristics [30,31]. The
storage of thermal energy can be further classified into three groups: sensible, latent (PCMs) and
chemical heat storage [32–34]. Other classifications of the application and characteristics of thermal
energy storage can be found in the literature [35–37].
The aim of this paper is to provide a critical review of recent studies of solar energy storage using
PCMs. It discusses the classification of energy storage, PCMs integrated with solar power generation,
solar water heating systems and solar cookers, and ends with an application of PCM as solar dryer
energy. A similar study conducted a review of solar dryers with PCM as an energy storage medium
[38,39]. However, that review focused only on using PCM for the solar dryer while the current one
examines numerous applications of PCM for solar energy storage.
storing thermal energy, and they can be found as organic PCMs, inorganic PCMs and eutectics, as
seen in Figure 2 [50,51].
Paraffin wax qualifies as a PCM because it can be used over a wide range of temperatures and
it has reasonably high heat of fusion. Paraffin wax can also undergo freezing without experiencing
super cooling. Hence, technical grade paraffin wax is the most cost effective, feasible and widely used
PCM. There are several studies on this topic, including by the authors [52–55]. Fatty acids are organic
compounds characterized by CH3(CH2)2nCOOH with a higher heat of fusion value compared to
paraffin wax. Fatty acids have the ability to reproduce melting and freezing with little or no
supercooling. One thing that prohibits the application of fatty acids is their cost, which can be 2.0 to
2.5 times higher than the cost of paraffin wax [56,57]. Salt hydrates commonly have a chemical
formula of MnH2O, where M is an inorganic compound and this inorganic compound is important
in storing heat due to its high density of volumetric latent heat storage [52,58]. Metals have not been
a serious candidate for PCM because of their heaviness. However, when volume is taken into account,
metals are likely contenders because of their high thermal conductivities and high latent heat of
fusion per unit volume [52,59].
However, PCMs have several disadvantages For example, PCM systems require a long life to
recover the installation cost [60]; if any repair of the PCM system is required, it is not possible to carry
this out without causing damage to the system; and the supercooling effect reduces the efficiency of
PCM material resulting in insufficient heat recovery. Several researchers have tried to add various
agents to improve PCMs; however, this has resulted in decreased performance [61,62]. PCM has very
low thermal conductivity, which reduces heat transfer during the solid-liquid change of phase [63]
and needs to be improved before installation [61]. As PCM may contain multi-components, phase
segregation may occur and hamper the long-term stability [64]. Organic PCMs in building envelopes
significantly affect fire safety. Researchers have suggested using fire retardants to improve fire safety
while using organic PCMs in building envelopes [65,66]. The advantages and disadvantages of both
organic as well as the inorganic types of materials are listed in Table 1 [67,68].
Type of
Pros Cons
Materials
1. Available in a large temperature range
2. No supercooling
1. Low thermal conductivity
3. Compatible with other materials
2. Relatives large volume changes
4. No separation
Organics PCMs 3. Flammable
5. Chemically PCMs are stable
4. Expensive except technical grade
6. These are safe to use
paraffin wax
7. Non-reactive in nature
8. Can be recycled
Energies 2019, 12, 3167 4 of 20
Although PCM offers a huge opportunity to facilitate the reduction of cost energy produced by
SEGS, it has not yet achieved the expected commercial level or large-scale utilization due to low
thermal conductivity, which prolongs the charging and discharging period. Hunold et al. [76–78]
investigated the heat transfer mechanism for single stage PCMs of different PCM salts by using
single-stage PCM storage. The results showed that the PCMs are technically able to produce the
desired results and suggested a PCM storage design with vertically-oriented shell and tube heat
exchanger.
Figure 4. Schematic diagram of a SEGS plant with TES (thermal energy storage).
The fundamental aspect of using latent heat storage in a concentrated solar thermal (DSG) plant
is related to the interaction between PCMs and heat transfer fluid during charging and discharging.
Figure 5a shows a schematic diagram of a CST plant, which works with latent heat storage and a
Rankine cycle. As shown in Figure 5b, latent heat storage and the CST plant can also be connected to
a super-critical carbon cycle (s-CO2), in which it can be connected to a Brayton cycle for power
generation [79,80]. This process consists of a heliostat field, central tower (solar receiver), thermal
energy storage system, and power block. Solar energy is collected and concentrated on the solar
receiver by heliostat fields. Then, the heat transfer fluid (e.g., molten salt) circulates the absorbed heat
through the system for introducing to a power block (steam Rankine cycle or s-CO2 Brayton cycle) in
order to convert thermal energy to electrical energy.
LHTES (latent heat thermal energy storage) using high-temperature PCM is not yet popular in
commercialized CST plants as research is still ongoing to discover better techniques for high-
temperature PCM encapsulation and heat transfer enhancement [81,82]. However, if PCM is adopted
as the storage media in commercialized CST plants, the operating temperatures will range from 293
°C to 393 °C, which is similar to the storage temperature that results from current parabolic trough
technology. It is also worth noting that a PCM with higher melting temperature is always desirable
in CST plants with higher operating temperature (> 600 °C) as this ensures higher energy conversion
efficiency.
The potential of PCM for steam generation, preheating and superheating through a direct steam
generation (DSG) plant was numerically assessed by Pirasaci and Goswami [83]. Usually, the tanks,
which are filled with PCMs, are serially connected to increase the temperature of the feedwater
entering the TES [84]. The feed water can be heated, evaporated and superheated when it goes
through an N number of tubes. The potential of the eutectic mixture (NaCl+MgCl2) with a melting
temperature of 550 °C, and latent heat capacity of 317 kJ/kg has been studied through this system.
The operating temperature of the water/steam in this system can range between 300 °C and 600 °C,
which is suitable for a DSG plant. The results showed that different parameters, such as the flow rate
of water/steam, and the design criteria (e.g., tube diameter and length of the tank) of the storage
Energies 2019, 12, 3167 6 of 20
system have a significant effect on the performance of the system [83]. Nevertheless, an experimental
assessment of this system has yet to be undertaken. Therefore, further investigation is required to
prove the reliability of this system for a DSG plant.
(a)
(b)
Figure 5. Schematic diagram of CST (concentrated solar thermal) power plant with (a) steam Rankine
cycle, (b) s-CO2 Brayton cycle.
The same concept has been developed for cascaded latent thermal energy storage (CLHS) by
Michels and Pitz-Paal [75]. As shown in Figure 6, CLHS can be used as alternative storage in the
parabolic trough where thermal oil is used as a heat transfer fluid. This figure shows that five
different PCMs were used in the temperature ranges between 300 °C to 380 °C [85]. The results show
that this system can be adapted to the DS123G plant based on the design and material properties.
However, the theoretical concepts have not been experimentally verified.
Energies 2019, 12, 3167 7 of 20
Michels and Pitz-Paal [75] used a numerical model to run the simulation for different cascaded
latent heat storage (CLHS) configurations and used the Tech-thermos standard library
“Dymola/Modelica” to apply the simulation. To simplify the model, a few assumptions were made:
the PCM was assumed to be a lumped mass with an evenly distributed temperature. It was also
assumed that natural convection occurred for the simulation. The experimental results corresponded
with the desired results and this validated their model.
Hybrid PCMs-sensible storage is currently in the early development stage, and has been
proposed as a storage system for solar plants; this seems to be a reasonable approach as a next step
in the development of PCMs storage [86,87]. The hybrid systems have the ability to make better use
of PCM storage capacity and reduce the cost as compared to PCM alone. They are also able to increase
the storage ratio compared to sensible heat material systems [73,88]. The potential of combining latent
and sensible heat through thermocline thermal energy storage was assessed by Azanganeg el al. [89].
They used sedimentary rock and encapsulated PCMs as sensible and latent storage materials. The
results showed that a constant outflow temperature could be achieved with a small amount of PCM,
which was approximately 1.33% of the total volume [89,90]. The operating temperature of this system
was around 575 °C, which is suitable for a DSG plant. Moreover, the thermal capacity of the proposed
system can be increased because it combines sensible and latent heat. Nevertheless, the complicated
design of the storage system is considered to be one of the main drawbacks of the proposed system.
Figure 7. Solar water heater system with LHTES (latent heat thermal energy storage).
Table 2. Summary of various studies of integrated solar water heater storage systems.
Solar water heating systems with different types of PCM should be evaluated to find optimum
heating [116]. Different heat transfer fluid can be used as an alternative to water to obtain better heat
exchange. Furthermore, nanoparticle-enhanced PCM can be used to investigate the system
performance.
Buddhi and Sahoo [123] designed and tested a solar-powered cooker by storing latent heat as a
means of cooking food in the late evening. Thermal energy storage material made of commercial-
grade stearic acid (the latent heat of fusion 161 kJ/kg, melting point 55 °C) was placed under the
absorbing plate. The heat transfer rate during PCM discharge was slow and it took more time to cook
food during the evening [124]. Domanski et al. [125] studied the utilization of PCMs using
magnesium nitrate hexahydrate (Mg(NO3)2.6H2O) as the heat storage media for a box-type solar
cooker to be used during non-sunshine hours. Sharma et al. [126] designed a PCM storage unit in the
shape of a cylinder for a hot box solar cooker using commercial grade erythritol (Tm = 118 °C), to be
used for cooking food in the evening or at nighttime. The results of their experiment showed that
storing solar energy did not affect the solar cooker’s performance during the day. They suggested
that the PCM range of melting temperature should lie between 105–110 °C for evening cooking [127].
Sharma et al. [127] also investigated a solar energy cooker based on an evacuated tube solar
collector (ETSC) with storage of PCM. The designed unit has components for cooking and solar
energy collection, which were then paired with a PCM storage unit. The solar energy was stored
within commercial-grade erythritol as latent heat and released to be utilized later for cooking at night.
Cooking experiments during the day were carried out using different loads and loading times, while
simultaneously experimenting with PCM storage processes. It was observed that noon and evening
cooking are independent of each other, and it was found that evening cooking takes less time when
using PCM heat storage compared to cooking at mid-day without PCM.
Hussein et al. [117] designed a new indirect solar-powered cooker that consisted of a solar
collector with a flat plate, outdoor elliptical cross-section wickless heat pipes, and an integrated PCM
thermal storage which was placed indoors. Two reflectors were used to focus the solar rays on to the
collector, while PCM made of magnesium nitrate hexahydrate (the latent heat of fusion 134 kJ/kg, Tm
= 89 °C) was used inside the indoor cooking unit. The setup showed an average daily improvement
by 24% of incident solar radiation on the surface of the collector when the reflector was placed facing
north and south. Other experiments were also conducted without the load as well as different types
of load at different loading times. This was done to identify any benefits or effects from solar cookers
set up as a means of cooking during the day and for keeping food warm at night and in the early
morning.
However, as reported in the literature, based on the thermal stability test, the maximum
temperature of PCM as a means of solar cooking is around 120 °C. Indirect heating is found to be the
most suitable mode of heating when PCM is incorporated as a heat storage material, for which the
temperature drop between the cooking container surface and storage material would be
approximately 10–15 °C. Thus, it can be deduced that the maximum possible temperature of the
cooking vessel surface is 100 °C, which is below the temperature needed for frying and fast cooking.
Energies 2019, 12, 3167 12 of 20
In order to overcome this problem, a solar cooking system using PCM A-164 as the storage medium
is still being studied [128–130]. This system consists of a solar collector with a concentrator, a PCM
based thermal storage unit and an indoor cooking unit [131]. The thermic fluid has been chosen to be
the heat transfer fluid to allow heat flow between the cooking unit and the collector. PCM A-164 is
used as a thermal energy storage medium to store energy during the day and the energy is retrieved
in off-sunshine hours. The cooking unit employs a flat surface hot place, similar to electric cooking,
and circulation of cooking oil ensures flow below the finned hot plate to ensure that the surface
temperature is maintained at around 140–150 °C. This system can be utilized for cooking throughout
the day. Although the capital and cost of initiating this system is high, it could be cost-effective for
long-term usage if the PCMs could be manufactured at a lower cost [132,133].
Figure 9. Schematic diagram of the basic concept of the solar drying chamber.
Devahastin et al. [139] proposed latent heat storage from exhausted gas of a modified spouted
bed grain dryer via numerical simulation. They claimed that up to 15% of saving could be achieved
by combining these methods. Meanwhile, Bal et al. [140] developed and designed a solar dryer with
LHS using paraffin wax as the PCM to store any excess solar energy during the day and release it
when solar energy was inadequate or not available. Another paper by the same authors gives detailed
explanations about a solar dryer with thermal energy storage systems that was used for drying
agricultural food products [140–142]. The drying process of pineapple slices and green peas through
indirect forced convection and a desiccant bed was assessed by Shanmugam and Natarajan [143].
This system was designed to perform in both sunshine hours and off-sunshine hours.
Another study by Shalaby et al. showed the effect of PCMs on the performance of a solar dryer
[138]. The results showed that PCMs could increase the operating temperature of the solar dryer up
Energies 2019, 12, 3167 13 of 20
to 6.5 °C. Syringe et al. [144] studied the thermodynamics of this process for drying garlic cloves. The
results depicted that the moisture content of a garlic clove decreased from 55% to 6.5% over 8 hours.
The energy and exergy efficiencies of the drying chamber with circulating air were also improved by
14.9% and 88.2%, respectively [144]. Another solar dryer with PCM was fabricated by Jain and Tewari
[145]. This solar dryer consisted of a flat plate collector, a storage system (pack bed), natural draft
system and drying chamber. The results showed that the temperature of the dryer remains stable at
40–45 °C, which helped the drying process. Moreover, the thermal efficiency of this system reached
up to 28.2%. The potential of a natural convection type solar dryer in two different conditions (load
and unload) has also been assessed by Sain et al. [146]. In this experiment, ginger was dried under
full load conditions, which reduced the moisture content from 74% to 3% over 24 hours. While the
estimated drying efficiency was 12.4%, the overall efficiency of the system reached 22.7%. Moreover,
solar collector efficiency increased up to 96% and 55% in no-load and full load condition, respectively
[146]. Cocoa beans have also been dried with the help of a solar dryer and desiccant thermal energy
storage [147]. The results demonstrated that the temperature of the drying chamber varied between
40 °C and 54 °C during sunshine hours, which is higher than the ambient temperature. They also
found that combining a solar dryer with thermal energy storage improves the specific energy
consumption and drying time of the product.
The solar hybrid dryer proposed and designed by Reyes et al. [148]consisted of solar panels, a
solar accumulator, electrical heater, drying chamber, and centrifugal fan. Paraffin wax was used as a
PCM in this system. An outlet air temperature of 60 °C was achieved through this system, while the
temperature of the solar panel increased up to 30 °C higher than ambient air. The results showed that
the thermal efficiency of the system varied between 22% and 67%. This value fluctuated from 10% to
21% for the accumulator, which leads to a reduction in the electricity consumption of the system.
They also found that the use of PCM significantly improved the thermal efficiency of the system.
To improve the thermal performance of solar dryers, PCMs with high latent heat and a large
surface area for heat transfer are required. This results in a reduction in the heat loss and the disparity
between supply and demand, and improves the energy efficiency of the system [138]. However, the
low thermal conductivity of PCM is still a problem and further research and development is required
in this regard.
Abbreviations
CLHS cascade latent thermal energy storage
CST concentrated solar thermal
DSG direct steam generation
ETSC evacuated tube solar collector
Energies 2019, 12, 3167 14 of 20
Author Contributions: Original draft preparation, M.S. and M.H.H.; Supervision, T.M.I.M. and H.C.O.; Review
and Editing, M.M. and A.S.S.; Revision, N.P. and S.M.A.R.
Acknowledgments: This work was supported by Centre for Advanced Modeling and Geospatial Information
Systems (CAMGIS) [Grant no. 321740.2232397] and research development fund; School of Information, Systems
and Modelling, University of Technology Sydney, Australia; Direktorat Jenderal Penguatan Riset dan
Pengembangan Kementerian Riset, Teknologi dan Pendidikan Tinggi Republik Indonesia, (Grant no.
147/SP2H/LT/DRPM/2019) and Politeknik Negeri Medan, Medan, Indonesia.
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