Gujarat Technological University: W.E.F. AY 2018-19

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GUJARAT TECHNOLOGICAL UNIVERSITY

Master of Engineering
Subject Code: 3730006
Semester III
Industrial Safety

Type of Course:

Prerequisite: Nil

Rationale: Safety is major issue in any industry; awareness about safety helps students from any major
accidents, Different rules regulation of safety helps students apply it in industry for performance and
productivity improvements. Knowledge of Maintenance, its type and application gives better work
environments and helps industry from major shutdown. Different maintenance tools and techniques for
different situation and industry equipment’s helps students to apply it in real life industry problems.

Teaching and Examination Scheme:

Teaching Scheme Credits Examination Marks Total


L T P C Theory Marks Practical Marks Marks
ESE PA ESE PA
(E) (M) Viva (V) (I)
3 0 0 3 70 30 0 0 100

Sr. Topics Teaching


No. Hours
1 Industrial safety: Accident, causes, types, results and control, mechanical and 08
electrical hazards, types, causes and preventive steps/procedure, describe salient
points of factories act 1948 for health and safety, wash rooms, drinking water
layouts, light, cleanliness, fire, guarding, pressure vessels, etc, Safety color codes.
Fire prevention and firefighting, equipment and methods.
2 Fundamentals of maintenance engineering: Definition and aim of maintenance 08
engineering, Primary and secondary functions and responsibility of maintenance
department, Types of maintenance, Types and applications of tools used for
maintenance, Maintenance cost & its relation with replacement economy, Service
life of equipment
3 Wear and Corrosion and their prevention: Wear- types, causes, effects, wear 10
reduction methods, lubricants-types and applications, Lubrication methods, general
sketch, working and applications, i. Screw down grease cup, ii. Pressure grease gun,
iii. Splash lubrication, iv. Gravity lubrication, v. Wick feed lubrication vi. Side feed
lubrication, vii. Ring lubrication, Definition principle and factors affecting the
corrosion. Types of corrosion, corrosion prevention methods
4 Fault tracing: Fault tracing-concept and importance, decision tree concept, need and 09
applications, sequence of fault finding activities, show as decision tree, draw
decision tree for problems in machine tools, hydraulic, pneumatic, automotive,
thermal and electrical equipment’s like, I. Any one machine tool, ii. Pump iii. Air
compressor, iv. Internal combustion engine, v. Boiler, vi. Electrical motors, Types
of faults in machine tools and their general causes
5 Periodic and preventive maintenance: Periodic inspection-concept and need, 10
degreasing, cleaning and repairing schemes, overhauling of mechanical
components, overhauling of electrical motor, common troubles and remedies of
electric motor, repair complexities and its use, definition, need, steps and advantages
of preventive maintenance. Steps/procedure for periodic and preventive
maintenance of: I. Machine tools, ii. Pumps, iii. Air compressors, iv. Diesel
generating (DG) sets, Program and schedule of preventive maintenance of
mechanical and electrical equipment, advantages of preventive maintenance. Repair
cycle concept and importance

Page 1 of 2
w.e.f. AY 2018-19
GUJARAT TECHNOLOGICAL UNIVERSITY
Master of Engineering
Subject Code: 3730006

Distribution of marks weightage for cognitive level

Bloom’s Taxonomy for Cognitive Domain Marks


% weightage
Recall 10
Comprehension 20
Application 25
Analysis 25
Evaluate 10
Create 10

References:
1. Maintenance Engineering Handbook, Higgins & Morrow, Da Information Services
2. Maintenance Engineering, H. P. Garg, S. Chand and Company
3. Pump-hydraulic Compressors, Audels, Mcgrew Hill Publication
4. Foundation Engineering Handbook, Winterkorn, Hans, Chapman & Hall London

Course Outcomes:
After learning the course the students should be able to :

Sr. CO statement Marks % weightage


No.
CO-1 Understand Importance of Safety and Important related Acts. 20
CO-2 Apply Maintenance techniques as per requirements and able to 30
compare for with different technique for better performance.
CO-3 Understand wear and corrosion, its causes and remedial actions for 30
preventions.
CO-4 Demonstrate fault tracing, its methods and application. 20

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w.e.f. AY 2018-19

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