Casting Fabrication Machining Equipment Turnkey Projects: Company Profile
Casting Fabrication Machining Equipment Turnkey Projects: Company Profile
Casting Fabrication Machining Equipment Turnkey Projects: Company Profile
2019-2020
Casting
Fabrication
Machining
Equipment
Turnkey Projects
www.simplexcastings.com
Our Commitment
Our Mission
Maintaining the highest global standard and strive to be the client's first
choice by counting on distinguished skills, innovation and competence.
Our Values
www.simplexcastings.com
Message from Chairman and Managing Director
With continuous support from our team and our diverse customers, we are confident that we will
attain soaring heights.
Our team will continue to emphasize on the commitment we have towards Social Responsibility.
In conclusion, we would like to express our deepest gratitude to all our stakeholders, colleagues,
bankers, customers, suppliers, advisors and other associates for their continued support, trust
and cooperation. Also, to our colleagues on the Board for their valuable inputs and time to time
guided framework which has lead the company towards sustainable growth in this ever changing
economic environment.
www.simplexcastings.com
Managing Director’s Profile
Dynamic woman entrepreneur working as the
Managing Director with Simplex Castings Limited.
She has a Masters Degree in Business Administration
with specialization in Human Resources. With an
experience of over 18 years in the core manufacturing
sector, she is passionate about transforming the
traditional business approach to professional and has
led to an astounding attainment.
In the next five years, she foresees the company becoming hybrid, viz. about half of its capacity
should be on repetitive castings and the other half in the present jobbing way. For which, she
plans to deliberately invest in marketing and capacity building for the repetitive casting business
which traditionally comes from three segments, viz. Railways and Automobiles, Wear Resistant
Castings and Motors, Pumps and Valves for engineering / oil / water applications. She also plans
to partner with technology for development of Wear Resistant Castings required in Cement,
Crushing and Mining Industries.
Further, she thrives on taking new challenges in the field of operations. While we cannot deny the
fact that we require skilled manpower to run a Foundry. So a continuous upgradation is required
in the core facilities of the company that would assist us in becoming the global supplier and give
value additions to our customers. She also wants to try her hands on developing certain products
and equipments for railway track maintenance needed by Indian Railways. On EPC sector, the
company is also focusing on metallurgical sector. The company is evaluating appropriate
possibilities keeping its strengths in order to add more work to this domain.
www.simplexcastings.com
SIMPLEX CASTINGS LTD.
Basic Corporate Data
st
As of March 31 ,2019
FOUNDED : 1970
www.simplexcastings.com
COMPANY
Profile
Simplex Castings Limited is premier manufacturing organization in India, with global
business presence. The company was established as a Ferrous Foundry, as a partnership
firm, which was converted into Private Limited Company, registered under the Indian
Companies Act, with its registered office in Mumbai, India on 30th of January 1980.
Thereafter, in the year 1993, the company was listed with Bombay Stock Exchange and
turned into a public limited company with shares held by public, financial institutions,
rated as SME-II Grade Company, with its registered office in Mumbai and corporate office
in Bhilai, India, since then rapidly spreading its business presence with branch office &
sales agents pan India and worldwide.
With over 800 employees on roll, our experienced team is embedded with a wide range of
skills and abilities, enabling us to meet any challenge in our field.
Our motto, “Customer's Delight,” encompasses our relationships with our clients, staff
and stakeholders highlighting our desire to build relationships whilst working towards a
successful outcome for all involved.
www.simplexcastings.com
Our Selected landmark achievements
Simplex has been a pioneer in its field for several landmark activities:
* To Export steel plant equipment's to Russia.
* To Enter into tech tie-up with TYAZHPROM
Export Russia for Turnkey Projects in India.
* To bring advance Japanese Technology for Sinter Plant in India for
SAIL - Bhilai Steel Plant for complete Sinter Plant -III, executed on Turnkey basis
in consortium with Mitsui/ Kawasaki & Hitachi Zosen of Japan.
* To install on turnkey basis, Mini Blast Furnace of 350 Cubs. Mt for
Southern Iron Steel Company at Salem (India) with Chinese Technology.
* To Design, engineering and supply of equipment for hot rolling stackle mill,
executed for Salem Steel Plant as per SMS / Germany's design.
* Pioneer in manufacturing Sucker rod pumping units for Oil & Gas, for ONGC, India
# Mill Base and Gear Housing for Vertical Coal Grinding Mill.
www.simplexcastings.com
Our Services and Facilities
Location
www.simplexcastings.com
Technology, Quality and Supply
Technology up-gradation is an ongoing activity in Simplex. Over the period, we have expanded
and augmented our production facilities, adopted modern CAD/CAM, tools for 3D, simulation
software for solidification, CMM for inspection accuracy and so on.
On quality front we have acquired necessary accreditations with ISO 9002, API, ASME, ABS,
AAR, TPG etc, testing facilities are up to the mark for all physical and chemical tests to be
conducted in-house, approved by various relevant authorities.
We are well recognized and registered supply partner to almost all core sector industries like
Steel Mills, Aluminium smelters & downstream, other Metallurgical Plants, Railways, Power
Plants, Valves and Pump industries, Mining, Cement, Sugar, Heavy Earth Movers, HMM, Material
Handling, Oil & Gas, Defence, Chemical plants etc. having customer base in India and all over
world. Simplex Exports constitutes about 20-25%, to countries like U.S.A., France, Italy,
Germany, Egypt, U.A.E., Japan, China, S. Korea, Brazil, Australia.
Simplex has successfully completed several Turn-Key Projects (EPC), in association with
world's leading technology companies, in the area of Sinter Plant, Pellet plant, BF Hot Blast
Stoves, Slag Granulation Plants, Cooling Bed for mills, Bar & Rod Mills, Reheating Furnaces,
Coke Oven, Material Handling etc.
www.simplexcastings.com
Implementation of SAP
IMPLEMENTING
The Company has implemented SAP-Hana, a leading ERP solution with effect from 1st
April, 2018 by switching over from existing custom ERP system. While, implementation of
any system brings efficiency, we have taken this activity in highest professional standards
by introduction of key projects like procurement cost savings strategy, process
optimization in areas of production, manpower management & prediction techniques with
data analytics. With our units connected on real-time, we now have complete transparency
in procurement, production, manufacturing as well as dispatch. Like every business
automation, our teams invested additional hours to ensure that our processes are well
defined in SAP. It has been a time taking exercise for us. We intend to stablise this initiative
in FY 2018-19 thus envisioning ourselves a fully IT enablement organization.
This has truly transformed our business in magnifying productivity & upgrading efficiency
of the processes.
www.simplexcastings.com
Infrastructure
1.FOUNDRY DIVISION
Capacity- 15000 MT/Annum
Grey Iron Foundry having Induction and Cupola furnaces with an annual production capacity of 28000 MT.
A world class Premier Foundry. 30% of its annual production is exported to different countries. It can
make single piece of Grey Iron Castings weighing upto 45 MT, and capable of producing a wide spectrum
of Cast Iron Castings like Heat Resistant, Acid Resistant, Hi-chrome, Wear Resistant, Compacted Graphite
Iron Castings etc.
It has Green Sand Moulding Line - ARPA 1300 Jolt Squeeze Machine with fixed box size of 1000
mmx1000mm and height 200-400 mm. Besides, it also has Hand Molding facilities , a large sophisticated
Design setup, Pattern Shop, annealing furnace, Machine Shop including CNC Machines, Fabrication shop,
Assembly Shops, Sand Blasting & Shot Blasting Plants. Unit has modern testing laboratories equipped with
spectrometers, Ultrasonic Testing facilities, modern physical lab, Microstructure testing machine, etc.
www.simplexcastings.com
Infrastructure
Project Division
The division has desired infrastructure to undertake projects from
concept to commissioning. It has experienced design engineers
and project implementers stationed at Bhilai and Kolkata. We have
supporting staff for monitoring and to take corrective actions
based on stage wise progress. The division provides services after
commissioning and the supply of necessary spares.
www.simplexcastings.com
Infrastructure
MACHINE SHOP
SCL has a large Machine Shop equipped with more than 100 Machine Tools including CNC
Machines especially Automatic Floor Type Traveling Column Milling Centre with Heidenhain
CNC Control, having Longitudinal Traverse "X" axis - 10000 mm, Vertical Traverse "Y" axis -
2800 mm and Cross Traverse "Z" axis - 1800 mm, for finish machining of jobs complicated
with close accuracy at a high speed, precision and zero tolerance.
www.simplexcastings.com
Infrastructure
.
Grey iron foundry facilities
Cupola with Mechanized Charging- 14 Tons & 7 Tons Paint Thickness Gauge Testing
Induction Furnace-3 Tons & 1 Ton Weighing Bridge - 100 Tons capacity
RT- Outsources In house pattern shop facilities
Hot Metal Receiver- 35 Tons Hardness Tester
Holding Furnace- 10 Tons E.O.T Cranes - upto 70 Tons
Tea Pot Pouring Ladle- 20 Tons ,15 Tons & 3 Tons Spectrometer 24 Channel - Chemical Testing
Lip Pouring Ladle- 10, 4 & 1 Ton Universal Testing Machine - Mechanical Testing
Bottom Poring Ladle 3 & 2.5 Tons Microscope 1200 Magnification with Image Analyzer
Machine Moulding ARPA 1300 - Box size 1 Mtr x 1Mtr Portable Microscope
Sand Plant - 20 Tons Wet Analysis Laboratory - Chemical Testing
Oil Fired Bogie Hearth Furnace - 8 Mtr x 2.2 Mtr x2.2 Mtr Impact Testing Machine - Mechanical Testing
Shot Blasting 500 kgs Capacity NDT Facilities- UT, MTI, TT in house
Grid Blasting 12.2 Mtr x 6.8 Mtr x 7.3 Mtr Height
This Unit is specialized in manufacturing of World Class Leakproof Coke Oven Door Assembly
and Ingot Moulds for Steel Plant. The unit has been exporting these products, across the
globe. Division has well equipped Machine Shop & Fabrication Shop as detailed below:
www.simplexcastings.com
Infrastructure
Simplex Cas ngs Limited is a Quality Metal fabricator of Heavy Engineering Spares & Technological
Equipment up to 70 MT as a Single Piece. This plant has all tes ng facili es, large stress Relieving furnace
and Big CNC Boring Machines. Quality Accredited with API & ASME for U-Stamping.
Structural & Fabrication Facilities -
Capabilities: Plate Cutting & Prole Facilities:
• Equipment Fabrication Capacity - 500T per • CNC Plasma & OXY - Acetylene Cutting
month Machine
• Structural Fabrication Capacity - 300 T Per • Pug Cutting Machine
Month Welding Facilities:
Press, Bending & Forming: • Manual Welding, SAW, TIG, MIG, STUD
• Folding: 8mm to 10mm Welding
• Plate Bending Machine: upto 63mm, 3mtr. • Separate enclosure for SS Welding
wide Heat Treatment Facility:
• Pipe Bending: upto Dia 60mm • Oil Fired Stress Relieving Furnace 50 Tons
• Hydraulic Press: 400 Tons • 7.2 Mtr. x 6 Mtr. x 4.5 Mtr.
• Punching Finishing:
Material Handling: Upto 70 Tons (Crane • Grit Blasting - 6 x 6 x12 Mtr.
Facility) • Sand Blasting
Painting Booth: Covered 19 Mtr. x 8 Mtr. x 6
Mtr.
• CNC Horizontal & Boring Machines
• Drilling machines
• Assembly & Testing Lines
www.simplexcastings.com
OVERSEAS DIVISION
www.simplexcastings.com
Simplex Growth Charter
Simplex Castings Ltd is a 47 year old company with a clientele from around 21 countries,
across 5 continents. It is poised well to make the most of this shift. We have opened our
Singapore office in Sep 2018 and we are focused on growth by internationalizing our
establishments and verticals.
FUTURE
Internationalization Next Gen Technologies
a.Newer Products a.3D Printing
b.Design to delivery b.Casting Techniques
c.Deep Engineering c.Automation
d.Research and development d.New technology and Implementation
e.Sales teams for sun rise and geos e.AR-VR and Its Implementations
f. Robotics
Treasury Trading
a.New trade finance instruments a.In-house trading team
b.Improved cash flows b.Enhance Focus to manage the price
c.Distributed teams with use of Tools and systems c.Stronger supplier network
d.Better funding partners d.Global Parnership
QUALITY ACCREDATIONS
Simplex Castings Ltd. is ISO 9001:2015 Certified for its quality products and is registered with
major Integrated Steel Plants, Power Plant Builders, Windmill Manufacturers etc. Our Labs are
approved by International Inspection Agencies like Lloyds, Bureau Verita, RITES etc. recently
simplex castings has been granted NABL accreditation to our chemical & mechanical lab.
Certicate of Registration
QUALITY MANAGEMENT SYSTEM - ISO 9001:2008
The manufacture and supply of fabricated equipment, components, castings (cast iron, steel &
alloy steel) in machined, un-machined & assembled form.
Page: 1 of 1
This certicate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certicate can be authenticated online.
Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +91 11 2692 9000.
Further clarications regarding the scope of this certicate and the applicability of ISO 9001:2008 requirements may be obtained by consulting the organization.
This certicate is valid only if provided original copies are in complete set.
Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
A Member of the BSI Group of Companies.
www.simplexcastings.com
QUALITY POLICY
Simplex Castings Ltd. takes pride in being the leader in quality castings which has received ISO
9001:2015 registration from BSI. The company has developed elaborate quality control procedures
keeping in view the corporate culture of supplying better quality than expected by the customer.
To achieve this goal, we employ world-class manufacturing techniques coupled with strict quality
monitoring system. Quality emphasis is maintained throughout - from order entry to shipping and
extending to customer service followup. Quality production procedures have been developed for each
operation and numerous process controls are in place. Quality related capital expenditures are made
annually to upgrade our overall casting process capability.
Because what was acceptable in the past is not good enough today and what is acceptable today may
not be good enough for tomorrow.
We also engage third party inspection agencies whenever so desired. It includes LLOYDS, PDIL, SGS,
RAQW, MECON, TPL, QUEST, MORGAN, BUREAU VERITAS, etc.
www.simplexcastings.com
Future
Role in Manufacturing Sector :
The new manufacturing policy envisages the increase in the share of manufacturing in the
GDP to 25% from current 15% & to create 100 Million additional jobs in next 10 years. Since
all engineering & other sectors use metal castings in their manufacturing, the role of
foundry industry to support manufacturing is very vital. It is not possible to achieve the
above goal without the sustainable corresponding growth of the foundry sector
www.simplexcastings.com
Future
Import Export Trends :
The Exports have been showing healthy trends approx. 25-30% YOY till 2011-12 after that
there was slow down in export. However, the current exports for FY 2017-18 are approx.
USD 2.73 billion.
www.simplexcastings.com
Our Products
Coke Ovens
Coke oven equipment's – door body ,door jamb , flash plate , coke oven valves ,
quenching cars
GC main valve
www.simplexcastings.com
Reference List
NAME OF CUSTOMER PURCHASE ORDER NO. YEAR DESCRIPTION QTY. TYPE OF DOOR
Mitshubishi Corporation,Japan 1989 Door Body (C/S) 83 Nos. IKIO
Door Body (P/S) 83 Nos.
Door Frame 50 Nos.
Otto India, Kolkata 321/1239/5210/1054(90) 1990 Door Body (P/S) 128 Nos. IKIO
Door Body (C/S) 128 Nos.
KSC, Japan MH/B016 1990 Coke Oven Door Body (C/S) 10 Nos. IKIO
Mitshubishi Corporation, Japan 1990 Door Body (C/S) 63 Nos. IKIO
www.simplexcastings.com
Reference List
SIMPLEX CASTINGS LIMITED
LIST OF ORDERS EXECUTED/UNDER EXECUTION FOR COKE OVEN CASTINGS (EXPORTS)
NAME OF CUSTOMER PURCHASE ORDER NO. YEAR DESCRIPTION QTY. TYPE OF DOOR
Lindsay International, Kolkata LIP/SCL/COKE-OVEN- 2002 Door Body (P/S) 50 Nos. IKIO
1A/02-175 Door Body (C/S) 50 Nos.
Door Frame 40 Nos.
Al Nasr Coke Co., Egypt 2450/2002 2002 Door Body (C/S) 15 Nos. IKIO
Door Body (P/S) 15 Nos.
Door Frame (C/S) 15 Nos.
Door Frame (P/S) 15 Nos.
Otto Corporation, Japan Fax Dt-5/6/03&Dt 25/6/03 2003 Door Body Assly 01 Nos. IKIO
Otto Corporation, Japan SC-20127/SN-2101 2003 Door Body Casting 02 Nos. IKIO
Al Nasr Coke Co., Egypt NIL 2004 Door body Pusher side 25 Nos. IKIO
Al Nasr Coke Co., Egypt CONTRAC NO. 7 2009 Door Coke Side 45 IKIO
Door Pusher Side 15
Companhia Siderurgica S12383537 2014 Coke Oven Door (P/S) Coke Oven 115 Set. BLUE SKY
Nacional. Brazil Door (C/S) 115 Set.
Lindsay International, Kolkata PO/LIPL/SIMPLEX/DOO 2015 Coke oven Door (P/S) 15 Nos. IKIO
R BODY/15/151640004
Arcelmittal Espana S.A., Spain 6083008521 2017 Door Frame Body CS 90 Nos. IKIO
Door Ps 90 Nos. IKIO
Door Cs 90 Nos. IKIO
Door Body PS 90 Nos. IKIO
Cast Steel Products, Canada PO1233 2017 Coke Side Jamb 10 Nos. IKIO
Private Joint Stock Company 518 2018 Armour Frame 10 Nos. IKIO
Concord Engg. GMBH, SMP/0220161t 2016 Door Frame PS 45 Nos. IKIO
Door Frame CS 45 Nos.
Al Nasr Co. for Coke Chemical, Egypt LOI DTD.02.07.18 2018 Door Body with Door Frame Assly for 15 Nos. IKIO
Coke Side
Door Frame Assly with Resting Plate 15 Nos. IKIO
Door Body with door frame Pusher 15 Nos. IKIO
Side
Door Frame 30 Nos. IKIO
Door Body with door frame Pusher 15 Nos. IKIO
Side
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Reference List
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Reference List
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Reference List
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Our Products
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Reference List
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Reference List
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Reference List
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Reference List
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Our Products
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Our Products
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Our Products
Ring,
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Our Products
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Our Products
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Our Products
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Our Products
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Our Products
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Our Products
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Our Projects
Illustrative Examples :
-sinter plants
-BF hot blast system
-gas holders
-slag granulation plants
-cooling beds
-bar & rod mill
-reheating furnace
-normalizing furnaces
-material handling
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Our Projects
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Our Valuable Clientele
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Our Valuable Clientele
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They say, “When you have more than you need, build a longer table, not a higher fence.”
We take pride in mentioning our active participation in the CSR activities. Our vision is to give back
to the community and this wouldn't be complete without the support of our ever enthusiastic
team who come forward in sharing this vision with us.
We aim to bring about a meaningful change in the lives of our people. In this fast growing high –
tech world, we focus on educating our youths through vocational training programs, aiming for a
better future for them.
Regular health camps and blood donation camps are organized, activities on women
empowerment are too organized on a regular basis as we believe, “There is no tool for
development more effective than the empowerment of women”
Medical and Blood Donation Camp – Everybody deserves to live a healthy life. Keeping in mind,
SCL has organized several health and blood donation camps in the rural areas. We are elated to
have touched lives in a positive way.
Environment – Environment is one of the major focus areas of SCL. With the number of trees
being cut every year, we target to plant as many trees as possible and create awareness on
deforestation.
Education – The company is closely working with Priyadarshi Education and Manshik Swasth
Sewa Samiti in providing education to Autism Spectrum Disorder children.
Autism is a condition characterized by challenge with social skills, repetitive behaviors and non-
verbal communication. SCL in association with Priyadarshi Education and Manshik Swasth Sewa
Samiti has conducted several workshops in schools, colleges, medical institutions creating
awareness on Autism and providing trainings to the teachers and parents on how to identify and
deal with children and elders suffering from this disorder.
www.simplexcastings.com
Engineering your concepts
Castings you needs
Contact us
SINGAPORE OPERATIONS
20 Cecil St # 08-01 , Singapore 049105
[email protected]
+6594596390
REGISTERED OFFICE
CIN-L27320MH1980PLC067459
601/602A,Fairlink Center,Off Andheri Link Road,
Andheri (w),Mumbai -400 053
Ph:022-40034768
Email:[email protected]
Web:www.simplexcastings.com
CORPORATE OFFICE
Plot No. 32, Shivnath Complex, G.E. Road, Supela, Bhilai,
Dist. - Durg (CG) 490023 India
Tel. No: +91-788-2290483, 2290484, 2290485
Fax. No: +91-788-2285664Email: [email protected]
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