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Conductors in Raceway in Free Air

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Sheet1

Conductors in Raceway in Free Air


Locked cells are in color
Variable cells are white
Insulation Thickness from NEC Table 310-13
Conductor Diameter from NEC Table 8 Chapt 9
DI outside conductor Diameter
Insulation Degrees C - cm / Watt
RI Conductor Insulation Thermal Ohm Feet

Number of Conductors
Factor A' from Table VII N-M
Factor B' from Table VII N-M
Multiplier for Ds from Table VII Notes
DI (conductor diameter from above)
Ds (multiplier x DI))
Rsd
Calculation of Rd for duct wall
Thermal Conductivity in W / m-C (71 for iron, 130 for Al, and 0.16 for PVC)
t thickness of duct wall
Duct wall thermal resistance in C -cm / Watt
Outside Diameter of Duct or raceway
Rd thermal ohm feet calculation
Ds' (conduit O.D.) from manufacture
e (emissivity)
N (number of conductors)
Re

RCA (Sum of Ri + Rsd +Rd+ Re)


Circular mil area for calculating resistance using NM
Circular mil ohms per foot at 75 degrees C. (enter 12.9 for copper and 21.2 for aluminum)
RDC Calculated using NM for Temperature TC
75 degree C. AC Resistance from NEC Chapter 9 Table 9 Cols 4-6 Reference
75 degree C. DC Resistance from Chapter 9 Table 8 Reference
AC/DC Ratio from Standard Handbook for Electrical Engineers
AC Resistance corrected for temperature

TC (maximum insulation temperature degrees C)

TA (ambient temperature)
Ambient derating factor to compare to Table 310-16 - use upper limit
Amperes from N-M Calculation
Thermal Derating Factor using N-M Equation brought up from below
Thermal Derating Factor using R-Value for same insulation

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Recalculation with outside thermal insulation using N-M equations


RCA minus Re from above
Thermal thickness in inches (variable)
Total insulation addon to outside diameter (2 x thickness) DI''
Raceway O.D. from above DC''
Thermal insulation thermal conductivity BTU - in / hr - ftsqd-degrees F
Thermal conductivity in Watts/cm-degrees (above x .00144131)
Thermal Resistance (1/conductivity) in degrees-cm/Watt
RI'' thermal ohm feet for insulation

Calculation of Re''' for outside thermal insulation


Ds''' outside diameter of thermal barrier
e''' emissivity .3 for dull, .95 for foil covered)
Re'''

RCA''' (RCA-Re+RI'''+Re''')

New ampacity with thermal insulation

Degrees F
Conversion from Degrees F to Degrees C

Degrees C
Conversion of degrees C. to degrees F

Thermal Derating Factor using N-M equations

Calculation Below Using R-Value for one inch of insulation

RCA minus Re from above


Thermal thickness in inches (variable)
Total insulation addon to outside diameter (2 x thickness) DI''
Raceway O.D. from above DC''
R value for one inch of insulation in BTUth-in / hr-ft*ft-F
693.81 times R-Value to convert to degrees-cm/Watt)
RI'' thermal ohm feet for insulation

Calculation of Re''' for outside thermal insulation


Ds''' outside diameter of thermal barrier
e''' emissivity .3 for dull, .95 for foil covered)
Re'''

Page 2
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RCA''' (RCA-Re+RI'''+Re''')

New ampacity with thermal insulation using R-Value


Thermal Derating Factor with R-Value

Page 3
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3 - No. 2 copper concentric 3 - No. 2 copper concentric 3 - No. 3/0 THWN copper concentric
stranded in 1 inch EMT stranded in 1 inch schedule 80 stranded in 11/2 inch EMT
30 degree ambient ref. 30 degree ambient ref. 30 degree ambient ref.
0.045 0.045 0.05
0.292 0.292 0.47
0.382 0.382 0.57
400 400 500
0.560066455023794 0.560066455023794 0.502661986420643

3 3 3
3.2 3.2 3.2
0.19 0.19 0.19
2.15 2.15 2.15
0.382 0.382 0.57
0.8213 0.8213 1.2255
9.49273212696529 9.49273212696529 6.78205581066761

71 0.16 71
0.057 0.179 0.065
1.40845070422535 625 1.40845070422535
1.163 1.315 1.74
0.002264727606143 3.07262323943662 0.001705276434728
1.163 1.315 1.74
0.95 0.95 0.95
3 3 3
7.72597249662226 7.05396655677329 5.67403561303475

17.7810358062175 20.179388378199 12.9604586865577


66360 66360 167800
12.9 12.9 12.9
203.815580750613 203.815580750613 76.8772348033373
0.2 0.19 0.079
0.194 0.194 0.076
1 1 1.04
203.815580750613 203.815580750613 79.9523241954708

90 90 75

30 30 30
100.00% 100.00% 100.00%
128.670327564581 120.782199860387 208.391751246016
80.93% 83.21% 66.12%
80.74% 83.03% 67.16%

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10.0550633095952 13.1254218214257 7.28642307352298


1 1 1
2 2 2
1.163 1.315 1.74
0.32 0.32 0.17
0.0004612192 0.0004612192 0.0002450227
2168.16645967904 2168.16645967904 4081.25451233702
11.3053266781767 10.447729320419 16.2755052777337

3.163 3.315 3.74


0.32 0.32 0.17
5.78646952875601 5.57302966513914 6.07981841608997

27.1468595165279 29.1461808069838 29.6417467673467

104.135099680709 100.500010580471 137.796699015916

212 212 160


100 100 71.1111111111111

90 90 32
194 194 89.6

80.93% 83.21% 66.12%

10.0550633095952 13.1254218214257 7.28642307352298


1 1 1
2 2 2
1.163 1.315 1.74
3.125 3.125 5.883
2168.15625 2168.15625 4081.68423
11.3052734425239 10.4476801231064 16.2772189351571

3.163 3.315 3.74


0.3 0.3 0.3
5.91563556446891 5.69862663098193 5.16849286747984

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27.275972316588 29.271728575514 28.7321348761599

103.888341786153 100.284254438193 139.960911477102


80.74% 83.03% 67.16%

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3 - No. 3/0 THWN copper concentric 3 - 500 kcmil XHHW copper concentric
stranded in 11/2 inch SCH 80 PVC stranded in 3 inch EMT
30 degree ambient ref. 30 degree ambient ref.
0.05 0.065
0.47 0.813
0.57 0.943
500 500
0.502661986420643 0.386526882859561

3 3
3.2 3.2
0.19 0.19
2.15 2.15
0.57 0.943
1.2255 2.02745
6.78205581066761 4.32929716566326

0.16 71
0.2 0.072
625 1.40845070422535
1.9 3.5
2.29411764705882 0.000922970729863
1.9 3.5
0.3 0.95
3 3
8.65393374426867 3.13462384513858

18.2327691884157 7.85137086439127
167800 500000
12.9 12.9
76.8772348033373 27.0504038772213
0.077 0.029
0.076 0.0258
1.002 1.13
77.030989272944 30.5669563812601

75 90

30 30
100.00% 100.00%
178.99759757647 500.007801489936
78.13% 76.11%
78.13% 76.11%

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9.57883544414708 4.71674701925269
1 1
2 2
1.9 3.5
0.17 0.32
0.0002450227 0.0004612192
4081.25451233702 2168.16645967904
15.2954484334882 5.10719358978902

3.9 5.5
0.3 0.3
4.99360468172341 3.7310990377692

29.8678885593587 13.5550396468109

139.852829711414 380.538963117358

160 160
71.1111111111111 71.1111111111111

75 90
167 194

78.13% 76.11%

9.57883544414708 4.71674701925269
1 1
2 2
1.9 3.5
5.883 3.125
4081.68423 2168.15625
15.297058900156 5.10716954052512

3.9 5.5
0.3 0.3
4.99360468172341 3.7310990377692

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29.8694990260265 13.555015597547

139.849059454732 380.539300692694
78.13% 76.11%

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3 - 500 kcmil XHHW copper concentric3 - No. 2 copper concentric


stranded in 3 inch SCH 80 PVC stranded in 1 inch EMT
30 degree ambient ref. 30 degree ambient ref.
0.065 0.045
0.813 0.292
0.943 0.382
500 400
0.386526882859561 0.560066455023794

3 3
3.2 3.2
0.19 0.19
2.15 2.15
0.943 0.382
2.02745 0.8213
4.32929716566326 9.49273212696529

0.16 71
0.3 0.057
625 1.40845070422535
3.5 1.163
1.828125 0.002264727606143
3.5 1.163
0.3 0.95
3 3
5.45506747057135 7.72597249662226

11.9990165190942 17.7810358062175
500000 66360
12.9 12.9
27.0504038772213 203.815580750613
0.027 0.2
0.0258 0.194
1.018 1
27.5373111470113 203.815580750613

90 90

30 30
100.00% 100.00%
426.129925076307 128.670327564581
88.32% 80.93%
88.32% 80.74%

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6.54394904852282 10.0550633095952
1 1
2 2
3.5 1.163
0.32 0.32
0.0004612192 0.0004612192
2168.16645967904 2168.16645967904
5.10719358978902 11.3053266781767

5.5 3.163
0.3 0.32
3.7310990377692 5.78646952875601

15.382241676081 27.1468595165279

376.361372908491 104.135099680709

160 212
71.1111111111111 100

90 90
194 194

88.32% 80.93%

6.54394904852282 10.0550633095952
1 1
2 2
3.5 1.163
3.125 3.125
2168.15625 2168.15625
5.10716954052512 11.3052734425239

5.5 3.163
0.3 0.3
3.7310990377692 5.91563556446891

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15.3822176268171 27.275972316588

376.361667118684 103.888341786153
88.32% 80.74%

Page 13
Sheet1

Conductors in Raceway in Free Air


Locked cells are in color
Variable cells are white
Insulation Thickness from NEC Table 310-13
Conductor Diameter from NEC Table 8 Chapt 9
DI outside conductor Diameter
Insulation Degrees C - cm / Watt
RI Conductor Insulation Thermal Ohm Feet

Number of Conductors
Factor A' from Table VII N-M
Factor B' from Table VII N-M
Multiplier for Ds from Table VII Notes
DI (conductor diameter from above)
Ds (multiplier x DI))
Rsd
Calculation of Rd for duct wall
Thermal Conductivity in W / m-C (71 for iron, 130 for Al, and 0.16 for PVC)
t thickness of duct wall
Duct wall thermal resistance in C -cm / Watt
Outside Diameter of Duct or raceway
Rd thermal ohm feet calculation
Ds' (conduit O.D.) from manufacture
e (emissivity)
N (number of conductors)
Re

RCA (Sum of Ri + Rsd +Rd+ Re)


Circular mil area for calculating resistance using NM
Circular mil ohms per foot at 75 degrees C. (enter 12.9 for copper and 21.2 for aluminum)
RDC Calculated using NM for Temperature TC
75 degree C. AC Resistance from NEC Chapter 9 Table 9 Cols 4-6 for Reference
75 degree C. DC Resistance from Chapter 9 Table 8 for Reference
AC/DC Ratio from Standard Handbook for Electrical Engineers
AC Resistance corrected for temperature

TC (maximum insulation temperature degrees C)

TA (ambient temperature)
Ambient derating factor to compare to Table 310-16 - use upper limit
Amperes from N-M Calculation
Thermal Derating Factor using N-M Equation brought up from below
Thermal Derating Factor using R-Value for same insulation

Page 14
Sheet1

Recalculation with outside thermal insulation using N-M equations


RCA minus Re from above
Thermal thickness in inches (variable)
Total insulation addon to outside diameter (2 x thickness) DI''
Raceway O.D. from above DC''
Thermal insulation thermal conductivity BTU - in / hr - ftsqd-degrees F 0.32 for fiberglass, .17 for polyurethane
Thermal conductivity in Watts/cm-degrees (above x .00144131)
Thermal Resistance (1/conductivity) in degrees-cm/Watt
RI'' thermal ohm feet for insulation

Calculation of Re''' for outside thermal insulation


Ds''' outside diameter of thermal barrier
e''' emissivity .3 for dull, .95 for foil covered)
Re'''

RCA''' (RCA-Re+RI'''+Re''')

New ampacity with thermal insulation

Degrees F
Conversion from Degrees F to Degrees C

Degrees C
Conversion of degrees C. to degrees F

Thermal Derating Factor using N-M equations

Calculation Below Using R-Value for one inch of insulation

RCA minus Re from above


Thermal thickness in inches (variable)
Total insulation addon to outside diameter (2 x thickness) DI''
Raceway O.D. from above DC''
R value for one inch of insulation in BTUth-in / hr-ft*ft-F
693.81 times R-Value to convert to degrees-cm/Watt)
RI'' thermal ohm feet for insulation

Calculation of Re''' for outside thermal insulation


Ds''' outside diameter of thermal barrier
e''' emissivity .3 for dull, .95 for foil covered)
Re'''

Page 15
Sheet1

RCA''' (RCA-Re+RI'''+Re''')

New ampacity with thermal insulation using R-Value


Thermal Derating Factor with R-Value

Page 16
Sheet1

Page 17
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erglass, .17 for polyurethane

Page 18

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