Gear Equations
Gear Equations
Gear Equations
PD
Lead
tan HA
Definition of Terms
Standard Proportional Systems
General Gear Formulas
Mathematics Behind the Involute
Gear Calculation Software
ADD Addendum
BD Base circle Diameter
BHA Base Helix Angle (Helix angle of teeth at the base diameter)
BP Base Pitch (Circular pitch of teeth at the base diameter)
C Theoretical Center Distance
c Actual Center Distance
CP Circular Pitch of Teeth at PD
DP Diametral Pitch
HA Helix Angle of Teeth at PD
ID Inside Diameter (or Minor Diameter) of an Internal Gear
N Number of Teeth
Ng Number of Teeth in Gear
Np Number of Teeth in Pinion
RD Root Diameter
SAP Start of Active Profile Diameter
TBP Transverse Base Pitch
TCP Transverse Circular Pitch at P.D.
TCTT Transverse Circular Tooth Thickness at the Pitch Diameter
TCTTBD Transverse Circular Tooth Thickness at the Base Diameter
TDP Transverse Diametral Pitch
TPA Transverse Pressure Angle at PD
TR Tip Radius (on the tip of a hob tooth)
WD Whole Depth
p Pi, ratio of a circle circumference to its diameter (3.141593)
Circular Pitch
Cir. T.T.
Base Pitch
Addendum
Whole Depth
Line of Action
Dedendum
System PA ADD WD TR
Fellows Combination Pitch 14.5° & 20° 1 / DPD 2.250 / DPD .157 / DPN
(DPN / DPD) CP= / DPN
System PA ADD WD TR
Fellows Combination Pitch 14.5° & 20° 1 / DPD 2.250 / DPD .157 / DPN
(DPN / DPD) CP= / DPN
System PA ADD WD TC
Fellows 14.5° & 20° 1 / DP 2.250 / DP Yes
TC = Tip Chamfer. A tip chamfer is usually applied to the tips of the teeth of the gear
shaper cutter. The radial height of the chamfer is approximately .060/DP to .100/DP.
Root Diameter: RD OD 2 WD
TCP
Tooth Thickness: TCTT (Allowance for backlash)
2
or
NCP
NCTT (Allowance for backlash)
2
TDP
NDP TDP NDP cosHA
cos HA
NCP TCP
NDP TDP
N Ng Np
PD C
TDP 2 TDP
for external set
for internal set
mn
mn mt cos HA mt
cos HA
NCP mn TCP mt
Ng Np
PD N mt C mt
2
for external set
for internal set
25.4 25.4
mn mt
NDP TDP
25.4 25.4
NDP TDP
mn mt
Lead
Lead
The Axial Distance
Traveled in
One Revolution
of the Teeth
Lead Lead
pi x Pitch Diameter
(Circumference)
PD
tan HA
Pitch
Diameter (PD)
Lead
18 Gear School / Gear Equations
General Gear Formulas
Values that are the same due to normal = transverse for spur gears
BP NBP TBP m mn mt
HA 0 cos HA 1 Lead
N Ng Np
PD C
DP 2 DP
CP CP m
m
Ng Np
PD N m C m
2
25.4 25.4
m DP
DP m
PDg PDp
C BP CP cos PA
2
inv e tan e e
tan e
(Line of Action)
Degrees of Roll
inv e
Base Circle
e
TCTTOD
TCTT
OD
TCTTBD PD
BD
TCTTOD
TCTT
OD
TCTTBD PD
BD
TCTT
TCTTB D inv TPA BD
PD
TCTTOD
TCTT
OD
TCTTBD PD
BD
BD
cos TPA O D
OD
TCTT
TCTTO D inv TPA inv TPA O D OD
PD
Center
Distance
c
35 Gear School / Gear Equations
Applications of the Involute Function – Master Gear Measurements
These formulas are used to find the setting center distance (c)
from a master gear and a work gear on a gear rolling
instrument. The instrument can then be set to the calculated
center distance and the work gear can thus be inspected for its
functional tooth thickness (TCTTg).
By substituting shaper cutter data for the master gear data, one
can also calculate the depth of cut of a shaper cutter on a given
part. Root diameter cut would equal (2 x c) minus the O.D. of
the shaper cutter.
To find c, the tight mesh center distance between the master gear and the
work gear:
TCTTg is the transverse T.T. of the working gear
TCTTmg is the transverse T.T. of the master gear
For an external gear:
y 2 C inv TPA TCTTg TCTTmg TCP
For an internal gear:
y 2 C inv TPA TCTTg TCTTmg TCP
Then
y C cos TPA
inv a c
2 C cos a
Ng Nmg
Step 1) C
2 TDP
50 40
C 4.6587
2 9.6593
y .15166
Step 3) inv a .016223
2 C 2 4.6587
Find “a” using an involute lookup table or a computer program
a = 20.55333°
Span Measurement
BTT
NBP NB
P
Span Measurment
Base Radius over 3 teeth =
2 x NBP + 1 x BTT
Also, when measuring helical gears, because the tangent points of the
micrometer are not in the center of the gears face width, the high point
of crowned gear teeth may be missed and an error in tooth thickness
will result.
To find TCTT BD, the transverse circular tooth thickness at the base diameter:
TCTT
TCTT BD inv TPA BD
PD
Care must be taken that the reading calculated is not too large
and you are measuring over the tips of the teeth and not too
small, so that you are measuring in the root fillets of the gear.
Minimum reading over (N) teeth must be twice the Length of Line
of Action to the Active Profile Diameter multiplied by cos BHA.
Maximum reading over (N) teeth must be twice the Length of Line
of Action to the O.D. or chamfer diameter multiplied by cos BHA.
sin NPA
Step 2) 1 T Mic. TBTTBD
sin TPA
.34202
1 T Mic. .22989
.35261
1 T Mic. .22989 .96997 (cos BHA = .96997)
1 T Mic. = .22299
Measurement over
Pins / Balls
Determines the
Circular Tooth
Thickness
To calculate the dimension over two pins for external (DOP) or between two pins for
internal gears (DBP) for a given pin or ball diameter, w.
For External Gears:
NDP (NCTT w / cos NPA) BD
inv e inv TPA M
N cos e
For even number of teeth: DOP M w
90
For odd number of teeth: DOP M cos w
N
3.3889 3.14159
inv e .016453
50
.247307
inv e .016453
50
inv e .016453 .004946
inv e .021399
Using spreadsheet or computer program determine e = 22.46136°
BD 4.84391
Step 2) M
cos e .92414
M = 5.24155
Find the Involute Contact Ratio (ICR) for two mating external gears:
C cos TPA
cos OTPA LA TOTAL c sin OTPA
c
cos TPA ODp BDp ODp LAODp sin TPAODp ODp 2
cos TPA ODg BDg ODg LAODg sin TPA ODg ODg 2
Act Len LA
Involute Contact Ratio: IRC
TBP
Step 2) TPA ODp cos 1 BDp / ODp cos 1 1.9376 / 2.2706 31.423
Step 3) TPA ODg cos 1 BDg / ODg cos 14.8439 / 5.3764 25.7158
Find the Helical Contact Ratio (HCR) (Assume minimum face width to be .750)
Minimum face width of gear and pinion tan HA .750 tan 15
HCR .62
TCP .325242
Total Contact Ratio = ICR + HCR = 1.58 + .62 = 2.2
BDg
tan TPA SAPg Degrees of Roll SAPg 57.2958 SAPg Diameter
cos TPA SAPg
Using values from the Involute and Helical Contact Ratio Example:
6.579 1.9376
TPA SAPp tan 1 6.55 SAPp Dia. 1.9503
57.2958 .9935
16.222 4.8439
TPA SAPg tan1 15.809 SAPg Dia. 5.0343
57.2958 .9622
PEP Demo
Spreadsheet Demo
Commercial Software
Click on the checkbox to open up the section you are interested in. Fill in the inputs
(yellow boxes) and the outputs will be calculated (blue boxes).
Span Measurement Formulas
Find Span Measurement given Normal Tooth Thickness
Find Tooth Thickness given Span Measurement