Free POT/PTFE Bearing

DESIGN PARAMETERS SEISMIC ZONE

1 Material in contact with Bearing Pedestal Size

a Pedestal fck 50

b Superstructure fck 50

2 Permissible Direct Bearing Stress

Normal Case (Cl. 926.2.1.1)

a Bottom σb 25 N/mm2

b Top σt 25 N/mm2

3 Permissible Compressive Flexural Stress

Normal Case (Cl. 926.2.1.2)

a Bottom σbc 16.5 N/mm2

b Top σtc 16.5 N/mm2

4 Grade of Cast Steel of IS:1030-fy=

Permissible Stress in Cast Steel

σst 204 N/mm2

σp 255 N/mm2

5 Vertical Load

a Vmax 1300 KN

b Vmin 450 KN

c Vmax-ses(T) 1300 KN

d Vmin-ses(T) 450 KN

6 Horizontal Force Under Normal Condition

 a Longitudinal Hbl 0 KN

b Transverse Hbt 0 KN

Resultant HB 0 KN

For Design HB 130 KN

7 Horizontal Force Under Seismic Condition

a Longitudinal Heql 0 KN

b Transverse Heqt 0 KN

Resultant HEQT 0 KN

For Design HEQT 130 KN

8 Rotation (Normal, Seismic)

a Design Rotation θ 0.01378 Radians

b Resultant rotation due to permanent action and long term effect, θp

c Resultant rotation due to variable action, θv

D5/Nt 13.3 Table 3, Cl. 929.1.5.1

k1 1.933

k2 72.867

9 Longitudinal Movement

eing 39 mm

10 Longitudinal Movement

etran 6.5 mm

BEARING PARAMETERS
1 POT

Effective Diameter of bottom plate D5+4*A2 A

 Diameter of POT at bottom A1

Thickness of POT at Base A2

Depth of POT A6

Total Thickness of POT AH1

Outer Diameter of POT A7

Inner Diameter of POT D5

Horizontal Lever Arm A2+Nt+w/2 A5

POT Thickness Pth

2 ELASTOMERIC PAD

Diameter of Elastomeric Pad D5

Thickness of Elastomeric Pad Nt

3 PISTON/ CENTRE PLATE

Diameter of Centre Plate C3

Piston Diameter Dp

Overall Thickness of Centre Plate C2

Contact width of Piston w

Clearence between POT top and Piston Bottom Edge hn

4 P.T.F.E

Diameter L

Thickness t
5 S.S. Plate

Length SSPL

Width SSPW

Thickness SSPt

6 TOP PLATE

Effective Diameter of Top Plate Ble

Length Bl

Width Bw

Thickness B2

Distance of Line of Horz. Force from top B5

7 ANCHOR BOLTS

Diameter of Bolt Db

Number of Bolts for Bottom N

Number of Bolts for Top N

Grades of Bolts

8 LUGS

Length Ll

Width Ll

Thickness Lt

Total Number of Lugs for Bottom

Total Number of Lugs for Top

 9 ANCHOR SLEEVES (SIDE WELD)

Diameter of Sleeve D

Sleeve length for Bottom Lb

Sleeve length for Top Lb

TOTAL THICKNESS OF BEARING

DESIGN CHECK
1 ELASTOMERIC PAD

a Diameter of Thickness Ration Cl. 929.2.3.6

D5/Nt 13.33333333333

b Strain in Elastomer Cl. 929.2.3.6

τneo (0.5*d5*θ)/Nt

0.091866666667

c Average Compressive Stress under Normal Condition Cl.926.2.3.2

σneo (Vmax * 1000)/((π/4)*D5^2))

28.73630916937

d Average Compressive Stress under Seismic Condition Cl.926.2.3.2

σneo-ses(T) (Vmax-ses(T) * 1000)/((π/4)*D5^2))

28.73630916937

e Min Average Compressive Stress Cl.929.2.3.3

σneo-min (Vmin X 1000)/((π/4)*D5^2))

9.947183943243
f Moment due to resistance to rotation due to tilting stiffness of elastomeric pad

Me-d D5^3*((k1*θp)+(k2*θp))

5094677.88288

g Moment due to friction at the piston-cylinder contact surface under Normal Condition

MR-d(n) 0.2*(D5/2)*HB*1000

3120000

h Moment due to friction at the piston-cylinder contact surface under Seismic Condition

MR-d(T) 0.2*(D5/2)*HEQT*1000

3120000

i Total induce Moment under Normal Condition

MT-d(n) Me-d+MR-d(n)

8214677.88288

j Total induce Moment under Seismic Condition

MT-d(T) Me-d+MR-d(T)

8214677.88288

k Compressive Stress in Elastomeric Pad at Edges under Normal Condition

σneo(edge) σneo + (M T-d(n)

/ ((π/32)*D5^3))

34.78911746089

k Compressive Stress in Elastomeric Pad at Edges under Seismic Condition

σneo-T(edge) σneo-ses(T) + (M T-d(T)

/ ((π/32)*D5^3))

34.78911746089

2 POT

a Direct Bearing Stress in concrete due to vertical load under Normal Condition
 σn VmaxX1000/ ((π/4)*A^2

16.16417390777

b Direct Bearing Stress in concrete due to vertical load under Seismic Condition

σses-T Vmax-ses(T)X1000/ ((π/4)*A^2)

16.16417390777

c Flexural Stress due to active moment resulting from acting Horizontal Load under Normal Conditio

σn-f (HB X 1000 X A5)/ ((π/32)*A^3)

1.656827825546

d Flexural Stress due to active moment resulting from acting Horizontal Load under Sesimic Conditio

σsesT-f (HEQT X 1000 X A5)/ ((π/32)*A^3)

1.656827825546

e Flexural Stress due to active moment resulting from acting Horizontal load under Normal Conditio

σn-e Mt-d(n) / ((π/32)*A^3)

2.553528497984

f Flexural Stress due to active moment resulting from acting Horizontal load under SeismicCondition

σsesT-e Mt-d(T) / ((π/32)*A^3)

2.553528497984

g Total Flexural Stress under Normal Condition

σn-tf σn-f + σn-e

4.210356323531

h Total Flexural Stress under Seismic Condition

σsesT-tf σsesT-f + σsesT-e

4.210356323531

i Co-existing Direct & Compressive Flexural Stress under Normal Condition

 σn / σb + σn-tf / σbc 0.901740066828

j Co-existing Direct & Compressive Flexural Stress under Seismic Condition

(σses-T/1.25*σb) + (σnsesT-tf / 1.25*σbc) 0.57711364277

k Hoop Stress in POT under Normal Condition

Qn ((σneo x D 5
x Nt) + (HB x 1000))/ (2Pth x A6))

132.3650289644

l Hoop Stress in POT under Seismic Condition

QsT ((σneo-ses(T) x D 5
x Nt) + (HEQT x 1000))/ (2Pth x A6))

132.3650289644

m Shear Stress at cylinder wall and base interface considering 1mm radial slice under Normal Conditi

Fluid Pressure τvm1 (σneo X Nt)/ Pth

17.24178550162

Horizontal Pressure τvm2 (1.5 x HB x 1000) / (D5 x Pth)

27.08333333333

Total Shear Stress τvm1 + τvm2

44.32511883496

n Bending Stress at cylinder wall and base interface considering 1mm radial slice under Normal Cond

Fluid Pressure σbt1 (6*σneo x Nt^2)/ 2*(Pth^2)

31.03521390292

Horizontal Pressure σbt2 (1.5 x 6 x HB x 1000) x (Nt + w/2)/ (D5 x Pth

113.75

Total Bending Stress σbt1 + σbt2

144.7852139029

o Equivalent Combined Stress

 σeqc (σbt^2 + 3 x τvm^2)^0.5
Cl.926.3.1.1.7.4 163.8807695982

p Shear Stress at cylinder wall and base interface considering 1mm radial slice under Seismic Condit

Fluid Pressure τvm1 (σneo-ses(T) X Nt)/ Pth

17.24178550162

Horizontal Pressure τvm2 (1.5 x HEQT x 1000) / (D5 x Pth)

27.08333333333

Total Shear Stress τvm1 + τvm2

44.32511883496

q Bending Stress at cylinder wall and base interface considering 1mm radial slice under Normal Cond

Fluid Pressure σbt1 (6*σneo-ses(T) x Nt^2)/ 2*(Pth^2)

31.03521390292

Horizontal Pressure σbt2 (1.5 x 6 x HEQT x 1000) x (Nt + w/2)/ (D5 x P

113.75

Total Shear Stress σbt1 + σbt2

144.7852139029

r Equivalent Combined Stress

σeqc (σbt^2 + 3 x τvm^2)^0.5

Cl.926.3.1.1.7.4 163.8807695982

3 PISTON/ CENTRE PLATE

a Average Compressive Stress in P.T.F.E. under Normal Condition

σc(PTFE-n) (Vmax x 1000) / (π/4 x L2)

31.28944060786
b Average Compressive Stress in P.T.F.E. under Seismic Condition

σc(PTFE-sesT) (Vmax-ses(T) x 1000) / (π/4 x L2)

31.28944060786

c Max. coefficient of friction for SS Plate on Properly lubricated PTDE

As per Table 5 of IRC 83 (PartIII)-2002

For Average pressure on confined PTFE is 20MPa co-efficient of friction

For Average pressure on confined PTFE is >=30MPa co-efficient of friction

By Linear Interpolation For Normal Condition

For Seismic Condition

Hence, Design value considering PTFE unlubricated

For Normal Condition

For Seismic Condition

Induced Horizontal force in Normal Condition H= µ x Vmax

Induced Horizontal force in Seismic Condition H= µxVmax-win

Moment due to frictional resistance (Normal) Mrd

Moment due to frictional resistance (Seismic) Mrd

Moment due to resistance to rotation Med

Total Induce Moment (Normal) MTD

Total Induce Moment (Seismic) MTD

d Compressive Stress in P.T.F.E. at Edges under Normal Condition

σe(PTFE-n) σe(PTFE-n) +

37.12177382125

f Compressive Stress in P.T.F.E. at Edges under Seismic Condition

σe(PTFE-sesT) σe(PTFE-sesT) +
37.12177382125

g Effective contact width of piston cylinder interface

Since HEQT = HB

We (HEQT x 1000 x 1.3) / (D5 -1) x σp

2.772992042005

h Minimum theoritical Depth of Effective Contact Width of Piston at Design Rotation

A6-Nt-We-θ(D5/2)

9.573407957995

i Minimum Theoretical clearence between the POT top & the Top plate bottom edge at design rotatio

hn-θ(C3/2)

8.1397

4 TOP PLATE

a Average Compressive Stress under Normal Condition

σc(avt-n) Vmax X 1000/ ((π/4)*Ble^2)

15.96400031013

b Average Compressive Stress under Seismic Condition

σc(avt-sT) Vmax-ses(T) X 1000/ ((π/4)*Ble^2)

15.96400031013
c Flexural Stress due to active moment resulting from Horizontal Load under Normal Condition

σc-f (HB x 1000 x B5)/ ((π/32)*Ble^3)

0.91222858915

d Flexural Stress due to active moment resulting from Horizontal Load under Seismic Condition

σc-(sesT-f) (HEQT x 1000 x B5)/ ((π/32)*Ble^3)

0.91222858915

e Flexural Stress due to induced moment resulting from resistance to Rotation under Normal Conditi

σc(n-c) MT-d(n)/ ((π/32)*Ble^3)

2.506242145627

f Flexural Stress due to induced moment resulting from resistance to Rotation under Normal Conditi

σc(sesT-c) MT-d(T)/ ((π/32)*Ble^3)

2.506242145627

g Total Flexural Stress under Normal condition

σct(n-f) σc-f +

3.418470734777

h Total Flexural Stress under Seismic condition

σct(sesT-f) σc-(sesT-f) +

3.418470734777

i Co-existing Direct & Compressive Flexural Stress under Normal Condition

σc(avt-n) / σ + σct(n-f) / σ
t tc
0.845740056937

j Co-existing Direct & Compressive Flexural Stress under Seismic Condition

σc(avt-sT) / 1.25*σ + σct(sesT-f) / 1.25*σtc

t
0.67659204555
SEISMIC ZONE I

Pedestal Size

MPa

MPa

Seismic Case (Cl. 926.2.1.4)

31.25 N/mm2

31.25 N/mm2

Seismic Case (Cl. 926.2.1.4)

20.625 N/mm2

20.625 N/mm2

340 N/mm2

Normal Case

Seismic Case
HB<10% of Vmax

Cl.929.1.4

HB<10% of Vmax-ses(T)

Cl.929.1.4

0.0106 x1.3 (Cl.926.1.6)

0.00896 60% of θ

0.00482 40% of θ

30 x1.3 (Cl.926.1.6)

5 x1.3 (Cl.926.1.6)

320 mm
320 mm

20 mm

32 mm

51 mm

300 mm

240 mm

41 mm

30 mm

240 mm

18 mm

270 mm

236 mm

35 mm

6 mm

10 mm

230 mm

4.5 mm 2.5

mm Embedded
 310 mm

260 mm

3 mm

322 mm

390 mm

350 mm

20 mm

23 mm

16 mm

4 nos.

4 nos.

Grade

60 mm

60 mm

15 mm

4 nos.

4 nos.
 32 mm

100 mm

100 mm

98 mm

</=15% or 16mm

</=15% or 16mm

* 1000)/((π/4)*D5^2))

<35 MPa

-ses(T) * 1000)/((π/4)*D5^2))

<35 MPa

X 1000)/((π/4)*D5^2))

<5 MPa
elastomeric pad Cl.926.1.5.1

(k1*θp)+(k2*θp))

Nmm

nder Normal Condition Cl.926.1.5.2

5
/2)*HB*1000

Nmm

nder Seismic Condition Cl.926.1.5.2

5
/2)*HEQT*1000

Nmm

Nmm

Nmm

l Condition Cl.926.2.3.2

+ (MT-d(n)/ ((π/32)*D5^3))

<40 MPa

c Condition Cl.926.2.3.2

es(T) + (MT-d(T)/ ((π/32)*D5^3))

<40 MPa

ormal Condition Cl. 929.1.5

 000/ ((π/4)*A^2

<25 MPa

ismic Condition Cl. 929.1.5

T)
X1000/ ((π/4)*A^2)

<31.25 MPa

rizontal Load under Normal Condition

1000 X A5)/ ((π/32)*A^3)

MPa

rizontal Load under Sesimic Condition

X 1000 X A5)/ ((π/32)*A^3)

MPa

rizontal load under Normal Condition

((π/32)*A^3)

MPa

rizontal load under SeismicCondition

((π/32)*A^3)

MPa

Cl. 926.2.1.2

< 0.33*fck

16.5 MPa

Cl. 926.2.1.2

+ σsesT-e < 0.33*fck*1.25

20.625 MPa

mal Condition Cl. 926.2.1.3

 </=1

mic Condition Cl. 926.2.1.3

</=1

Cl. 926.3.1.1.7.1

x 1000))/ (2Pth x A6)) <0.6*fy

204 MPa

Cl. 926.3.1.1.7.1

(2Pth x A6)) <0.6*fy

204 MPa

mm radial slice under Normal Condition

MPa

HB x 1000) / (D5 x Pth)

MPa

<0.45*fy Cl.926.3.1.1.7.2

153 MPa

1mm radial slice under Normal Condition

eo x Nt^2)/ 2*(Pth^2)

MPa

6 x HB x 1000) x (Nt + w/2)/ (D5 x Pth^2)

MPa

<0.66*fy Cl.926.3.1.1.7.3

224.4 MPa
 + 3 x τvm^2)^0.5 <0.9*fy

306 MPa

mm radial slice under Seismic Condition

-ses(T) X Nt)/ Pth

MPa

HEQT x 1000) / (D5 x Pth)

MPa

<0.45*fy Cl.926.3.1.1.7.2

153 MPa

1mm radial slice under Normal Condition

eo-ses(T) x Nt^2)/ 2*(Pth^2)

MPa

6 x HEQT x 1000) x (Nt + w/2)/ (D5 x Pth^2)

MPa

<0.66*fy Cl.926.3.1.1.7.3

224.4 MPa

+ 3 x τvm^2)^0.5 <0.9*fy

306 MPa

Cl.926.2.4.3

x 1000) / (π/4 x L2)

<40 MPa
 Cl.926.2.4.3

-ses(T) x 1000) / (π/4 x L2)

<40 MPa

PTDE

of friction 0.04

ent of friction 0.03

µ 0.03

µ 0.03

µ 0.06

µ 0.06

78 kN

78 kN

0.2 x (D5/2) x HB x 1000

1872000 Nmm

0.2 x (D5/2) x HEQT x 1000

1872000 Nmm

D5^3*((k1*θp)+(k2*θp))

5094677.88288 Nmm

Mrd + Med

6966677.88288 Nmm

Mrd + Med

6966677.88288 Nmm
 Cl. 926.2.4.3

MTD/ ((π/32)*L^3)

< 45 MPa

Cl. 926.2.4.3

MTD/ ((π/32)*L^3)

< 45 MPa

Cl. 926.3.1.3.1

1000 x 1.3) / (D5 -1) x σp

6 mm

on at Design Rotation Cl.926.3.1.3.3

We-θ(D5/2)

>5 mm

op plate bottom edge at design rotation

>5 mm

Cl.926.1.5

1000/ ((π/4)*Ble^2)

<25 MPa

Cl.926.1.5

T)
X 1000/ ((π/4)*Ble^2)

<25 MPa
 l Load under Normal Condition

000 x B5)/ ((π/32)*Ble^3)

<31.25 MPa

l Load under Seismic Condition

1000 x B5)/ ((π/32)*Ble^3)

MPa

ce to Rotation under Normal Condition

((π/32)*Ble^3)

MPa

ce to Rotation under Normal Condition

((π/32)*Ble^3)

MPa

Cl.926.2.1.2

σc(n-c)
16.5 MPa

σc(sesT-c)
20.625 MPa

mal Condition Cl.926.2.1.3

</=1

mic Condition Cl.926.2.1.3

</=1
I

II

III

IV